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Home My WebLink AboutNCG170037_Inspection_20140623Pat McCrory Governor June 23, 2014 Dicey Fabrics Inc. Attention: Mr. Doug Jernigan 430 Neisler Street Shelby, North Carolina 28150 John E. Skvarla, III Secretary Subject: Compliance Evaluation Inspection Dicey Fabrics Inc. NPDES Stormwater Permit NCG0170037 Cleveland County, North Carolina Dear Mr. Jernigan: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on June 18, 2014 by Personnel, of this Office. During the inspection it was noted that no Stormwater Pollution Prevention Plan had been developed. General housekeeping needs to be addressed to all employees. Several open containers with oil sheens were exposed to the elements. These should be emptied properly and no longer stored exposed. A scour was noted at the discharge of Outfall #1 and needs to be armoured. Please check if the 5000 gallon fuel tank is single or double walled. If the tank is single walled, then a secondary . containment system will need to be installed. Around the waste oil and compressor room, there was significant oil staining on the ground. Please coordinate with Jan Andersen of the Asheville Regional Office for clean-up procedures. These items should be addressed immediately. The report should be self-explanatory; however should you have any questions concerning this report, please do not hesitate to contact me at (704) 663-1699. Sincerely, ® 'r Ryan Kormanik Environmental Senior Specialist Enclosure Cc: Stormwater Permitting RK Division of Energy, Mineral, and Land Resources Land Quality Section - Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Telephone: 704-663-1699 / FAX: 704-663-6040 ® Internet: http://portal.ncdenr.org/web/ir/land-quality An Equal Opportunity / Affirmative Action Employer— 50% Recycled / 10% Post Consumer Paper Compliance Inspection Report Permit: NCG170037 Effective: 08/01/09 Expiration: 07/31/14 Owner: Dicey Fabrics Inc SOC: Effective: Expiration: Facility: Dicey Fabrics Incorporated County: Cleveland 430 Neisler St Region: Mooresville Shelby NC 28150 Contact Person: Richard G Yount Title: Phone: 704-487-6324 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 06/18/2014 Entry Time: 09:00 AM Exit Time: 10:00 AM Primary Inspector: Ryan C Kormanik Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwater Discharge COC Facility Status: ❑ Compliant E Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG170037 Owner - Facility: Dicey Fabrics Inc Inspection Date: 06/18/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Please complete and send to Raleigh the enclosed change of contact information form. There needs to be some housekeeping training of employees while performing the inspection, several open containers which appeared to have an oil sheen are exposed to the elements. Please dispose of these properly. The waste oil and compressor room area has staining of oil onto the gravel and soil outside these areas from past and current spills. There were noted active oil leaks in the compressor room. The oil/water seperator line and broken and leaking. Please coordinate with Jan Anderson of the Asheville Regional Office at 828.296.4640 oan.andersen@ncdenr.gov) for any necessary clean up and documentation. There was a scour at the discharge end of Outfall #1. This area needs to be armoured as to prevent any further scouring. A 5000 gallon fuel tank was noted on the site. There was no secondary containment system around this tank. Please verify if this tank is single walled or double walled. If the tank is single walled, then a secondary containment system will need to be installed. If the tank is double walled, a secondary containment system will not need to be installed. Please go through the permit and begin the process of putting together a Stormwater Pollution Prevention Plan folder. Page: 2 Permit: NCG170037 Owner - Facility: Dicey Fabrics Inc Inspection Date: 06/18/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? n ® n n # Does the Plan include a General Location (USGS) map? ❑ E n n # Does the Plan include a "Narrative Description of Practices"? n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? n M n n # Does the Plan include a list of significant spills occurring during the past 3 years? n 10 ❑ n # Has the facility evaluated feasible alternatives to current practices? n EM n n # Does the facility provide all necessary secondary containment? n M n # Does the Plan include a BMP summary? n Im n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? n E n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? n Im n n # Does the facility provide and document Employee Training? n n n # Does the Plan include a list of Responsible Party(s)? n n n # Is the Plan reviewed and updated annually? n Em n n # Does the Plan include a Stormwater Facility Inspection Program? ❑ im ❑ n Has the Stormwater Pollution Prevention Plan been implemented? n M n n Comment: Please go through the permit and begin the process of putting together a Stormwater Pollution Prevention Plan folder. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? M n n n Comment: Qualitative monitoring is being performed per the permitted schedule. No issues have been noted. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n n im o # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n Do n Comment: Analytical monitoring is not required for this facility. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? n n n # Were all outfalls observed during the inspection? n n n # If the facility has representative outfall status, is it properly documented by the Division? n n n # Has the facility evaluated all illicit (non stormwater) discharges? M ❑ n n Page: 3 Permit: NCG170037 Owner - Facility: Dicey Fabrics Inc Inspection Date: 06/18/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Page: 4 NC Stormwater Questions for Facilities in BIMS NCG 11 ov3,1 Permit No.: Facility Name: J)Irulq FAi3aic,5 Nc- NCSO Permit Effective: 1) :zvf-q- -713ifiviq Discharges to. AiNok, CwN Inspection Date: Inspection Type CEl CS1 Complaint Other Inspector(s): Agency: �R:O) MCwQP Entry Time: q.00 UP-M I AAA /0f , 447. 8'3&0) Facility Contact (s) — YOUP-j'r-bECCA&Q) Compliant on -Compliant Neither Exit Time Work Days Facility Status: ch-yp Z lon- Arp a4 �t err r. / 54V st- ly 5P3 Page 1 of 5 Rev. 0, 9/07 NC Stormwater Questions for Facilities in BIMS Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ r] Site Plan 1. Does the Plan include a General Location (USGS) map? ❑ [ ❑ P Facility location in relation to roads and surface waters. Includes: name of receiving stream or name of municipal storm sewer system, and accurate lat. and long. of point of discharge. This helps the permittee to understand their location with respect to receiving waters. 2. Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ Should cover storage practices, loading and unloading areas, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices, etc. 3. Does the Plan include a detailed site map including outfall locations and ❑ ❑ ❑ drainage areas? Should show • Location of industrial activities (storage areas, disposal areas, process areas, unloading and loading areas) • The drainage structures • Drainage areas for each outfall and activities occurring in the drainage area • Building locations • Existing BMPs and impervious surfaces and the % of each drainage area that is impervious • For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. This forces permittee to analyze the site with relation to stormwater discharges. It is also a tool for the inspector to understand if the site has changed over time, i.e. if site map does not match facility they must update their plan. 4. Does the Plan include a list of significant spills occurring during the past 3 ❑ ❑ ❑ years? Needs to include corrective actions that were taken. The permittee needs to know what the reportable quantities are for wastewater, oil pollution, and SARA Title III. 5. Have stormwater outfalls been evaluated for the presence of non-stormwater ® ❑ ❑ ❑ discharges? Signature required: • Corporation - signed by Responsible Corporate Officer or assigned manager • Partnership or Sole Proprietorship — General Partner or the Proprietor • Municipality, State, Federal, or other public agency — either principal executive officer or ranking elected official Comments: x)0 5P=-3 01.3 -9z-re. Page 2 of 5 Rev. 0, 9/07 NC Stormwater Questions for Facilities in BIMS Stormwater Management Plan Yes No NA NE 1. Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ El • Provide a review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. • In areas where elimination of exposure is not practical, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. 2. Does the facility provide all necessary secondary containment? ❑ ❑ I ❑ • Applies to liquid raw materials, manufactured products, waste materials, or by-products • Single AST capacity > 660 gallons • Multiple AS containers in close proximity to each other with a total combined capacity of > 1,320 • If connected to SW conveyance; controlled by manually activated valves or other similar devices? (Closed?) • Collected water observed for color, foam, outfall staining, visible sheens, and dry weather flow prior to release • Document individual making observation, description of water, date, and time of release (RR=5 yrs) 3. Does the Plan include a BMP summary? I ❑ ❑ ❑ I ❑ Narrative description of BMPs to be considered including oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. • The need for structural BMPs shall be based on the assessment of potential sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. 4. Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ • Assessment of potential pollutant sources based on materials inventory of the facility • Facility personnel responsible for implementing the SPRP shall be identified • Responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. 5. Does the Plan include a Preventative Maintenance and Good Housekeeping It [*]71:1 ElPlan? • Document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems • Inspect material handling areas • Regular cleaning schedules of these areas 6. Does the facility provide and document Employee Training? ❑ ❑ ❑ • Provide at a minimum, annual training for all personnel including: proper spill response, cleanup procedures, preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff • Develop training schedule and identify facility personnel responsible for implementing the training Page 3 of 5 Rev. 0, 9/07 NC Stormwater Questions for Facilities in BIMS Yes No NA NE 7. Does the Plan include a list of Responsible Parties? ( [] Identify position responsible for the overall coordination, development, implementation, and revision of the SPPP 8. Is the Plan reviewed and updated annually? ® (l Have there been any changes to the design, construction, operation, or maintenance of the facility, which would have a significant effect on the potential for the discharge of pollutants to surface waters? Does plan include changes? 1 9. Does the Plan include a Stormwater Facility Inspection Program? I (mil I f-1 I n I F— • Inspect at a minimum semiannually once in Fall (Sept. -Nov) and once in Spring (Apr -June) • Inspection and subsequent maintenance activities performed shall be documented o Record date and time o Individual performing inspection o Narrative description of the stormwater outfall and plant equipment and systems • Records should be incorporated into the SPPP 10. Has the Stormwater Pollution Prevention Plan been implemented? Have they done what they said they were going to do and have they documented it. Examples include: • Monitoring and measurements including sampling data • Inspections • Maintenance activities • Training provided to employees • Activities to implement BMPs associated with industrial activities including vehicle maintenance. (RR=5 yrs) Comments: Qualitative Monitoring Yes No NA NE 1. Has the facility conducted its Qualitative Monitoring semi-annually? Sampling in Spring (April -June) and Fall (September -November) Color Odor Clarity Floating Solids Suspended solids Foam Oil Sheen Other indicators Comment: t 9 Ver 6irli +min) twA re& SH' G. ka r'svvff s [.e ms Page 4 of 5 Rev. 0, 9107 NC Stormwater Questions for Facilities in BIMS Analytical Monitoring Yes No NA NE 1. Has the facility conducted its Analytical monitoring? [] ❑ (1 2. Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ ❑ Comment: Permit and Outfalls Yes No NA NE 1. Is a copy of the Permit and the Certificate of Coverage available at the site? [J ❑ 2. Were all outfalls observed during the inspection? ❑ (- ❑ 3. If the facility has representative outfall status; has it been documented by the Division? ❑ ❑ ❑ 4. Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ Comment: Page 5 of 5 Rev. 0, 9/07