HomeMy WebLinkAboutWQ0003396_Final Permit_20081104OF W A rE� Michael F. Easley, Governor
o� P�
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
November 4, 2008
Carolyn Underwood
Uniboard USA, LLC.
985 Corinth Road
Moncure, North Carolina 27559
Dear Ms, Underwood:
Subject: Permit No. WQ0003396
Uniboard USA, LLC.
Wastewater Surface Irrigation
Chatham County
In accordance with your permit name change and minor modification request received October
17, 2008, we are forwarding herewith Permit No. WQ0003396, dated November 4, 2008, to Uniboard
USA, LLC for the construction and continued operation of the subject wastewater treatment and surface
irrigation facilities. This modification includes the removal of field 1 and portions of fields 3 and 8 from
the disposal system; the abandonment and replacement of monitoring well SMW-18; and correcting the
acreage of fields 5, 7, and 10 based on a site survey submitted October 31, 2008.
This permit shall be effective from the date of issuance until October 31, 2012, shall void Permit
No. WQ0003396 issued November 6, 2007, and shall be subject to the conditions and Iimitations as
specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will
result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service
Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Matthew Fleahman at
(919) 715-6173 or matthew.fleahman@ncmail-net.
Sincerely,
/ol . Sullins
cc: Chatham County Health Department
Raleigh Regional Office, Aquifer Protection Section
Technical Assistance and Certification Unit (with rating sheet attached)
APS Central Files
LAU Files
Noo e Carolina
Altura!!ry
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone : (919) 733-3221
Internet: www.ncwaterquality.ors Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6748
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SURFACE IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Unibaard USA, LLC
Chatham County
continued operation of a 200,000 GPD surface irrigation treatment and disposal facility consisting of an
8.8 million gallon clay lined wastewater holding lake (pond #5); a grit settling pond (pond 94) which will
receive wastewater from pond #5, plant site wastewater, and wash down water; a grit settling pond (pond
# 1) which will receive the Roberts -Bone clarifier backwash wastewater; a domestic wastewater package
treatment plant consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary clarifier,
a 1,047 gallon sludge holding tank, 36 CFM dual blowers, a 185 gallon chlorine contact tank equipped
with tablet feed type chlorinator and related appurtenances; an aerobic treatment pond (pond #2) which
will receive the wastewater from pond #4, pond #1, and treated effluent from the domestic treatment
plant; a secondary settling pond (pond #3) which will receive all the wastewater from pond 42; a 500
GPM pumping station to transport the wastewater from pond #3 to the spray irrigation field; an 800 GPM
pump station to recycle the wastewater from pond #3 back to production for use as Plant process or wash
down water and to transport wastewater to the storage pond when spray irrigation is not possible; a center
pivot irrigation system consisting of sprinkler nozzles averaging 11.5 GPM divided into nine (9) spray
zones (Spray Field 1 is to be retired and removed from operation.) totaling 39.49 acres on a 100 acre
company owned site to serve Uniboard USA, LLC, with no discharge of wastes to the surface waters,
pursuant to the application received October 17, 2008, and subsequent additional information received by
the Division of Water Quality (Division), and in conformity with the project plan, specifications, and
other supporting data subsequently filed and approved by the Department of Environment and Natural
Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until October 31, 2012, shall void Permit
No. WQ0003396 issued November 6, 2007, and shall be subject to the following specified conditions and
limitations:
L SCHEDULES [please review the entire permit for reporting, monitoring, and other on -going activities)
1. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least forty-eight
(48) hours in advance (excluding weekends and holidays) of operation of the installed facilities so
that an in -place inspection can be made. Such notification to the regional supervisor shall be made
during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding
State Holidays.
WQ0003396 Version 2.1 Shell Version 080827 Pagel of 7
2. Monitoring well SMW-18R shall be installed within 90 days of permit issuance. The regional office
shall be notified at least forty-eight (48) hours prior to (excluding weekends and holidays) the
construction of any monitoring well. Such notification to the regional Aquifer Protection supervisor
shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through
Friday, excluding State Holidays. The well(s) shall be constructed such that the water level in the
well is never above or below the screened (open) portion of the well at any time during the year and
in accordance with 15A NCAC 02C .0108. The general location and name for each well is marked
on Figure 3. See also well construction form submittal requirements in Section IV. of this permit.
Within sixty (60) days of permit issuance, monitor well(s) SMW-18 shall be permanently abandoned.
Within thirty (30) days of abandonment, a Well Abandonment Record (GW-30 form) that lists this
permit number and the appropriate monitoring well identification number shall be completed for each
well abandoned and mailed to N.C. Division of Water Quality, Aquifer Protection Section, 1636 Mail
Service Center, Raleigh, N.C. 27699-1636. The well(s) must be abandoned by a North Carolina
Certified Well Contractor according to the North Carolina Well Construction Standards (15A NCAC
02C .0113) and local county rules
4. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of
this permit on official Division forms. Upon receipt of the request, the Division will review the
adequacy of the facilities described therein, and if warranted, will renew the permit for such period of
time and under such conditions and limitations as it may deem appropriate. Please note that Rule 15A
NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal
application.
11. PERFORMANCE STANDARDS
1. The surface irrigation facilities shall be effectively maintained and operated at all times so that there
is no discharge to the surface waters, nor any contravention of groundwater or surface water
standards. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions due to improper operation and maintenance, or failure of the irrigation area to
adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including
those actions that may be required by the Division, such as the construction of additional or
replacement wastewater treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to ground
or surface waters resulting from the operation of this facility.
All wells that are constructed for purposes of groundwater monitoring shall be constructed in
accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water
Supply) and any other state and local laws and regulations pertaining to well construction.
4. Effluent limitations shall not exceed those specified in Attachment A.
5. Application rate(s), whether hydraulic, nutrient, or other pollutant shall not exceed those specified in
Attachment B.
6. The compliance boundary for the disposal system is specified by rules in 15A NCAC 02L,
Groundwater Classifications and Standards. This disposal system was individually permitted on or
after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from
the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste
disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is
subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement
actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C.
7. The Permittee shall apply for a permit modification prior to any sale or transfer of property that
affects a compliance boundary to establish a new compliance boundary.
WQ0003396 Version 2.1 Shell Version 080827 Page 2 of 7
In accordance with 15A NCAC 02L .0107(d), no wells, other than monitoring wells, shall be
constructed within the compliance boundary except as provided by 15A NCAC 02L .0107(g).
9. The review boundary is established around the disposal systems midway between the compliance
boundary and the perimeter of the waste disposal area. Any exceedance of standards at the review
boundary shall require action in accordance with 15A NCAC 02L .0106.
10. The facilities permitted herein must be constructed according to the following setbacks:
a. The setbacks for Irrigation sites shall be as follows (all distances in feet):
i. Any habitable residence or place of public assembly under separate ownership: 400
ii. Surface waters: 100
iii. Any well with exception of monitoring wells: 100
iv. Any property line: 150
v. Public right of way: 50
b. The setbacks for Treatment and storage units shall be as follows (all distances in feet):
i. Any well with exception of monitoring wells; 100
ii. Any property line: 50
III. OPERATION AND MAINTENANCE REOUMMENTS
I . The facilities shall be properly maintained and operated at all times. The facilities shall be effectively
maintained and operated as a non-discbarge system to prevent the discharge of any wastewater
resulting from the operation of this facility. The Permittee shall maintain an Operation and
Maintenance Plan pursuant to 15A NCAC 02T .0507 including operational functions, maintenance
schedules, safety measures, and a spill response plan.
2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to
be back-up ORC(s) of the facilities in accordance with 15A NCAC 08G .0200. The ORC shall visit
the facilities in accordance with 15A NCAC 08G .0200 or as specified in this permit and shall comply
with all other conditions specified in these rules.
3. A suitable year round vegetative cover shall be maintained such that crop health is optimized, allows
for even distribution of effluent, and allows inspection of the irrigation system.
4. Adequate measures shall be taken to prevent wastewater ponding or runoff from the irrigation field.
5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that
will cause ponding or runoff.
6. All waste application equipment must be tested and calibrated at least once per permit cycle. Records
of the calibration must be maintained for five years.
7. No type of wastewater other than that from Uniboard USA, LLC. shall be irrigated onto the irrigation
area.
8. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while
normal maintenance is being performed.
9. Public access to the land application sites shall be controlled. Such controls may include the posting
of signs showing the activities being conducted at each site
WQ0003396 Version 2.1 Shell Version 080827 Page 3 of 7
10. The residuals generated from these treatment facilities must be disposed / utilized in accordance with
15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A
NCAC 02T A508.
11. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
12. Freeboard in the five (5) ponds shall not be less than one foot at any time.
11 A waste -level gauge, to monitor waste levels in the storage pond, shall be provided. This gauge shall
have readily visible permanent markings indicating; the maximum liquid level at the top of the
temporary liquid storage volume, minimum liquid level at the bottom of the temporary liquid storage
volume, and the lowest point on top of the dam elevations.
14. A protective vegetative cover shall be established and maintained on all earthen basin embankments
(outside toe of embankment to maximum allowable temporary storage elevation on the inside of the
embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs,
and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments.
Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible.
IV. MONITORING AND REPORTING REOUIREMENTS
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed
necessary by the Division to ensure surface and ground water protection will be established and an
acceptable sampling reporting schedule shall be followed.
2. All laboratory analyses for effluent, ground waters, or surface waters shall be made by a laboratory
certified by the Division for the required parameter(s) under 15A NCAC 02H .0800.
3. Flow through the treatment facility shall be continuously monitored and daily flow values shall be
reported on Form NDMR.
The Permittee shall install and maintain an appropriate flow measurement device consistent with
approved engineering and scientific practices to ensure the accuracy and reliability of flow
measurement. Flow measurement devices selectee) shall be capable of measuring flows with a
maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of
once per year, and maintained to ensure that the accuracy of the measurements is consistent with the
accepted capability of that type of device. The Permittee shall keep records of flow measurement
device calibration on file for a period of at least three years. At a minimum, data to be included in
this documentation shall be:
a. Date of flow measurement device calibration,
b. Name of person performing calibration, and
c. Percent from true flow.
4. The effluent from the subject facilities shall be monitored by the Permittee at the frequency(ies) and
location(s) for the parameter(s) specified in Attachment A.
WQ0003396 Version 2.1 Shell Version 080827 Page 4 of 7
5. The Permittee tracking the amount of wastewater disposed shall maintain adequate records. These
records shall include, but are not necessarily limited to, the following information:
a. Date of irrigation,
b. Volume of wastewater irrigated,
c. Field irrigated,
d. Length of time field is irrigated,
e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field,
f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically
limited in Attachment B for each field,
g. Weather conditions, and
h. Maintenance of cover crops.
6. Freeboard (waste level to the lowest elevation on the top of the embankment) in the five (5) ponds
shall be recorded weekly.
7. A record shall be maintained of all residuals removed from this facility. This record shall include the
name of the hauler, permit authorizing the disposal or a letter from a municipality agreeing to accept
the residuals, date the residuals were hauled, and volume of residuals removed.
8. A maintenance log shall be maintained at this facility including but not Iimited to the following items:
a. Visual observations of the plant and plant site.
b. Record of preventative maintenance (changing of filters, adjusting belt tensions, alarm testing,
diffuser inspections and cleanings, etc.).
c. Date of calibration of flow measurement device.
d. Date and results of power interruption testing on alternate power supply.
9. Monitor wells shall be sampled after construction and within 3 months prior to initiating waste
disposal operations. Monitor wells shall be sampled thereafter at the frequencies and for the
parameters specified in Attachment C. All mgpping, well construction forms well abandonment
forms, and monitoring data shall refer to the oermit number and the well nomenclature as provided in
Attachment C and Figure 3.
10. Two (2) copies of the results of the sampling and analysis must be received on Form GW-59
(Groundwater Quality Monitoring: Compliance Report Form), along with attached copies of
laboratory analyses, by the Division of Water Quality, Information Processing Unit, 1617 Mail
Service Center, Raleigh, North Carolina 27699-1617 on or before the last working day of the month
following the sampling month. Form GW-59 shall include the number of this permit and the
appropriate well identification number. One Form GW-59a certification form shall be provided for
each set of sampling results submitted.
11. Three (3) copies of all monitoring data [as specified in Conditions IV. 3. and IV. 4.] on Form NDMR
for each PPI and three (3) copies of all operation and disposal records [as specified in Conditions IV.
5 and IV. 6.] on Form NDAR-1 for every field shall be submitted on or before the last day of the
following month. If no activities occurred during the monitoring month, monitoring reports are still
required documenting the absence of the activity. All information shall be submitted to the following
address:
Division of Water Quality
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
WQ0003396 Version 2.1 Shell Version 080827 Page 5 of 7
12. An annual representative soils analysis (Standard Soil Fertility Analysis) shall be conducted on each
irrigation field and the results maintained on file by the Permittee for a minimum of five years. The
Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following
parameters:
Acidity
Manganese
Potassium
Calcium
Percent Humic Matter
Sodium
Copper
pH
Zinc
Magnesium
Base Saturation (by calculation)
Phosphorus
Cation Exchange Capacity
Exchangeable Sodium Percentage
13. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 79 f-
4200, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the
contents of a sludge digester; the known passage of a slug of hazardous substance through the
facility; or any other unusual circumstances including ponding in the irrigation field or runoff
from the irrigation fields.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
c. Any failure of disposal system resulting in a by-pass directly to receiving waters.
d. Any time that self -monitoring information indicates that the facility has gone out of compliance
with its permit limitations including, but not limited to, freeboard measurements, effluent
limitations, exceedances of groundwater standards, or overloading of any field.
For any emergency that requires immediate reporting (e.g., discharges to surface waters, imminent
failure of a storage structure, etc.) outside normal business hours must be reported to the Division's
Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-
3300. Persons reporting such occurrences by telephone shall also file a written report in letter form
within five (5) days following first knowledge of the occurrence. This report must outline the actions
taken or proposed to be taken to ensure that the problem does not recur.
V. INSPECTIONS
1. Adequate inspection and maintenance shall be provided by the Permittee to ensure proper operation
of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the release
of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an
inspection log or summary including at least the date and time of inspection, observations made, and
any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall
be maintained by the Permittee for a period of five years from the date of the inspection and shall be
made available upon request to the Division or other permitting authority.
WQ0003396 Version 2.1 Shell Version 080827 Page 6 of 7
VY.
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or
facility at any reasonable time for the purpose of determining compliance with this permit; may
inspect or copy any records that must be maintained under the terms and conditions of this permit,
and may obtain samples of groundwater, surface water, or leachate.
GENERAL CONDITIONS
1. FaiIure to abide by the conditions and limitations contained in this permit may subject the Permittee
to an enforcement action by the Division in accordance with North Carolina General Statute 143-
215.6A to 143-215.6C. `
This permit shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
3. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data. No variances to applicable rules governing the construction
and f or operation of the permitted facilities are granted unless specifically requested and granted in
this permit.
4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed by other government agencies (local, state,
and federal) that have jurisdiction. Of particular concern to the Division are applicable river buffer
rules in 15A NCAC 02B .0200, erosion and sedimentation control requirements in 15A NCAC
Chapter 4 and under the Division's General Permit NCG010000, and any requirements pertaining to
wetlands under 15A NCAC 02B .0200 and 02H .0500.
5. In the event there is a desire for the facilities to change ownership, or there is a name change of the
Permittee, a formal permit request must be submitted to the Division on official Division form(s),
documentation from the parties involved, and other supporting materials as may be appropriate. The
approval of this request will be considered on its merits and may or may not be approved. The
Permittee of record shall remain fully responsible for compliance until a permit is issued to the new
owner.
The Permittee shall retain a set of approved plans and specifications for the life of the facilities
permitted herein.
7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or
permitted under another permit issued by the appropriate permitting authority.
8. The Permittee must pay the annual fee within thirty (30)
Failure to pay the fee accordingly may cause the Divisio
pursuant to 15A NCAC 02T .0105(e)..
Permit issued this the 4h day of November 2008
n
days after being billed by the Division.
to initiate action to revoke this permit
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Z
jam-e�eenH.Sins, Director
WWater Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396
WQ0003396 Version 2.1
Shell Version 080827
Page 7 of 7
ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS
PPI 001— WWTF EFFLUENT
Permit Number: WQ0003396 Version: 2.1
EFFLUENT CHARACTERISTICS
EFFLUENT LIMITS
MONITORING REQUIREMENTS
Parameter Description - PCS Code
Monthly Average'
Weekly Average
Daily Maximum`
Measurement
Frequency
Sample
Type
Solids, Total Suspended - 00530
Monthly
Composite
Nitrogen, Kjeldahl, Total (as N) - 00625
Monthly
Composite
Nitrogen, Nitrate Total (as N) - 00620
Monthly
Composite
Nitrogen, Ammonia Total (as N) - 00610
Monthly
Composite
BOD, 5-Day (20 Deg. C) - 00310
Monthly
Composite
Coliformf Fecal MF, M-FC Broth,44.5C - 31616
b
Monthly
Grab
pH - 00400
Daily (5 x week)
Grab
Flow, in conduit or thru treatment plant - 50050
200,000
gpd
Continuous
Recorder
Solids, Total Dissolved- 180 Deg.0 - 70300
3 x years
Composite
Chloride (as Cl) - 00940
3 x years
Composite
Formaldehyde - 71880
Annually
Composite
Notes:
'Monthly averages for all but fecal coliform shall be the arithmetic mean of all samples collected during the reporting period.
e Monthly average for fecal coliform shall be the geometric mean of all samples collected during the reporting period.
'Daily maximum shall be the maximum value of all samples collected during the reporting period.
d 3 X year sampling shall be conducted during March, July and November; annual sampling shall be conducted during November.
WQ0003396 Version 2.1 Attaclunent A Page 1 of 2
THIS PAGE BLANK
WQ0003". Iersion 2.1 Attachment A e 2 of 2
ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS
Uniboard USA, LLC.
Permit Number: WQ0003396 Version: 2.1
UTILIZATION AREA INFORMATION
APPLICATION LIMITATIONS
Field/
Basin
Owner
County
Latitude
Longitude
Net
Acreage
Dominant
Soil Series
Parameter
Rate
yearly
Max
Units
02
Uniboard USA LLC
Chatham
35'36'16"
79°02'26"
3.64
01284 - Application Surface
4.6
52
inches
Irrigation
03
Uniboard USA LLC
Chatham
35036'21"
79°02'29"
2.27
01284 -Application Surface
0.6
52
inches
Irrigation
04
Uniboard USA LLC
Chatham
35°36
79°02'35"
4.58
0 12 84 - Application Surface'26"
0.2
12.74
inches
Irrigation
05
Uniboard USA LLC
Chatham
35°36'32"
79°02'35"
4.63
01284 - Application Surface
0.2
12.74
inches
Irrigation
06
Uniboard USA LLC
Chatham
35°36'37"
79°02'37"
5.67
01284 - Application Surface
0.35
52
inches
Irrigation
07
Uniboard USA LLC
Chatham
35°36'39"
79°02'43"
5.65
01284 - Application Surface
0.6
52
inches
Irrigation
08
Uniboard USA LLC
Chatham
35136'18"
79002'45"
2.83
01284 - Application Surface
0.6
52
inches
Irrigation
09
Uniboard USA LLC
Chatham
35°3624"
79°02'47"
4.58
01284 - Application Surface
0.6
52
inches
Irrigation
10
Uniboard USA LLC
Chatham
35°36'30"
79002'47"
5.64
01284 - Application Surface
0.6
52
inches
Irrigation
Total
39.49
WQ0003396 Version 2.1 Attachment $ Page 1 of 2
THIS PAGE BLANK
WQ0003_ Version 2.1 Attachme»t B age 2 of
ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0003396 Version: 2.1
Monitoring wells: SMW-3, SMW-4, SMW-5, SMW-8, SMW-9, SMW-18R, SMW-19, SMW-20, SMW-21 and the surface water sampling station (SCMS).
GROUNDWATER CHARACTERISTICS
GROUNDWATER STANDARDS
MONITORING REQUIREMENTS
Parameter Description -.Parameter Code
Daily Maximum
Frequency
Measurement
Sample Type
Footnotes
Water level, distance from measuring point - 82546
3 x year
Calculated
a, b, c
pH - 00400
6.5 - 8.5
S.U.
3 x year
Grab
a, b
Solids, Total Dissolved- 180 Deg.0 - 70300
500
mg/l
3 x year
Grab
a
Carbon, Tot Organic (TOC) - 00680
3 x year
Grab
a, f
Chloride (as Cl) - 00940
250
mg/l
3 x year
Grab
a
Nitrogen, Ammonia Total (as N) - 00610
3 x year
Grab
a
Nitrogen, Nitrate Total (as N) - 00620
10
mg/l
3 x year
Grab
a
Phosphorous, in Total Orthophosphate - 70507
3 x year
Grab
a
Methanal (Formaldehyde) Whole Water, ug/L - 76995
Annually
Grab
a
Volatile Compounds, (GC/MS) - 78732
Annually
Grab
a, d, e
a. 3 X year monitoring shall be conducted in March, July & November; Annual monitoring shall be conducted every November.
b. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement
of pH shall be made after purging and prior to sampling for the remaining parameters.
C. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top
of casing) of all monitoring wells shall be surveyed relative to a common datum.
d. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following methods:
I . Standard Method 6230D5 PQL at 0.5 µg/L or less
2. Standard Method 621 OD, PQL at 0.5 µg/!, or less
3. EPA Method 8021, Low Concentration, PQL at 0.5 µg/L or less
4. EPA Method 8260, Low Concentration, PQL at 0.5 µg/L or less
5. Another method with prior approval by the Aquifer Protection Section Chief
Any method used must meet the following qualifications:
a. A laboratory must be DWQ certified to run any method used.
b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D.
C. The method used must provide a PQL of 0.5 µg/l, or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents
detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported.
e. if any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Raleigh Regional Office Aquifer Protection Supervisor, telephone number
(919) 791-4200, must be contacted immediately for further instructions regarding any additional follow-up analyses required.
WQ0003396 Version 2.1 Attachment C Pagel of 2
f If TOC concentrations greater than 10 mg/I are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents
comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds I0 mgll, this concentration will be taken to represent the naturally occurring
TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above.
g. Monitoring wells shall be reported consistent with the nomenclature and location information provided in Figure 3 and this attachment.
WQ0003. kfersion 2.1 Attachment C age 2 of 2
�..` 4 r
fe!r�
193
l� Spray
�=
Fields.--,
_Is
�
A\
1i
= 1[ ii.•f1J i,� ` ��4
_. ti
f
f•
+�hz_
�r„y� ��� �` Mks '} .tl
1' �'r �'�/5,' •try i �
J YC
-11
�� tl '.I � j ■
SITE
1
�
4
,1
1
79
hIt
f{
k
r
.��.t �'. Pf;� _ i1'
r` i +�; _ ' i + � may,` `.. \
S��y�'�' ay -•'k �Jj k�
f� {' J' ��� ,I.•.��l� \��•s.
�t w �1
�R� ; '�"� �`
_
J
r
ti`,�ysuL11,�+..J{Y`S�
T `'� �.� ���rf
• f
1 �Et�R I p SCALE
yl�9 cF� TAM 0.2 0.4 miles
`
AQ�1tiC�R'o�
LaVLong:35.6013'N, 79.0439°W
Source: 1998 Moncure, NC Quadrangle, 1:24,000
tit y
ENVIRONMENTAL
RESOURCES
Uniboard USA LLC.
SITE TOPOGRAPHIC MAP 10/16/08
Figure
985 CORINTH ROAD
ERM MANAGEMENT
MONCURE, NORTH CAROLINA
y
. � 1
........... �..... '
:............. e:.....
.... :....... ... x P:...�.. .. t . ..t.
1
bk ,s ii 6 ��; � ' ✓
RL ON
.. \ .. ... .. . .
.............. :../
r
... . a.... j.. j:. .. I. ,..1.. V....
v-
�t 1!
_.
:.. -
' !
73
61:
I11 y''1111F4 � � f d -t �" � � Le t
pI .! CI�
pill I a 11; Hr. � � ���� -` ........ �........... ..
�11 Ill
wRE A liti x
......._
"I Abandoned SMVK-12. P sed relocation forxsMW-18R
.t7
k t k h
— tk
low, -3 !x>ta
ski w+�ta 7tta t7cumw M � y[t
1 .sir � ni9c ttr.t G7R4K
�, AnV-t3 I C~ wrow
-1 h d7 t zmm Cr TIK R ommu tt
k
o k
gas
tde to sr�leea M
m
t�01
r
ui 5MW-9 k
MD ro, G Fa li —
;° s
MW.B SCMS !
-rJ
9, SMW-20, W-21
x
p � lliJ7:0
}, q
Ov ►,n,-�
R] c16�9D k
H tap.+�o a _
A-�
w�
Uniboard USA LLC Fi ure
ENVIRONMENTAL SPRAY IRRIGATION FIELD SITE MAP — 10/16/08 9
RESOURCES 985 CORINTH ROAD 3
ERR MANAGEMENT MONCURE, NORTH CAROLINA
�.
,.� -t `� t' r' x _I✓ i"�1� � tity-� S-' y -��.. �f�' i. �s-
'. - q' a , }1'r. - ' .S 'h � +. : 'a<d' .k • �" }yL z k a- � a '.r* ,_ i��f �� '., �
«� � •:. _ y q � � �• y �, a +r `t ti" ;,:� s � ET y� { • r
SITE SOIL FEATURES
Mr: MERRY OAKS/MONCURE, UNDRAINED
Pe: PEAWICK
RA
NE
lei
� �41 $4,
lw-
V
a*
_ �Y •. .qa `47i a ?�„ �j� ; e � - ��"e�.. IA ,
1
71
BOARDSOURCEC R'
�dF WA�F�Q Michael F. Easley, Governor
William G. Ross Jr., Secretary
GD North Carolina Department of Environment and Natural Resources
a w[
3
-� oleonDivision
H. Sullins, Director
Division of Water Quality
November 6, 2007
Mr, Ricardo Hillmann, General Manager
ATC Panels, Inc.
985 Corinth Rd.
Moncure, NC 27559
Dear Mr. Hillmann:
Subject: Permit No. WQ0003396
ATC Panels, Inc., Moncure
Wastewater Surface Irrigation
Chatham County
In accordance with your permit renewal and modification request received August 20, 2007, we
are forwarding herewith Permit No. WQ0003396, dated November 6, 2007, to ATC Panels, Inc. for the
continued operation of the subject wastewater treatment and surface irrigation facilities. This permit is
being modified to reflect the name change of the owner of record from SierraPine, Ltd. to ATC Panels,
Inc. and the name change of the facility from SierraPine, Ltd., Moncure Division to ATC Panels, Inc.,
Moncure.
It should be noted that the package submitted to apply for this permit renewal was
submitted after the expiration date of the previous issuance of this permit (i.e., submittal date of
August 20, 2007 versus an expiration date of June 30, 2005). The Permittee should make a better
effort to monitor permit expiration dates in the future to avoid potential enforcement action for
failing to submit a timely renewal as well as operating the wastewater surface irrigation without a
valid permit.
This permit shall be effective from the date of issuance until October 31, 2012, shall void Permit
No. WQ0003396 issued September 12, 2003, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will
result in future compliance problems. Of special interest to you may be the following:
♦ Condition I.1., regarding the spray irrigation site and monitoring wells information update
requirements.
♦ Condition L2., regarding the installation of a flow measuring device. The effluent flow
measurement (flow that goes to the spray field) is considered to be adequate for substitution
of influent flow measurement. The Division allows this substitution due to the fact that it is
difficult to determine the total influent that goes to the storage pond at this facility.
♦ Condition I.3., regarding an onsite notification of reuse water utilization.
NAhCarolina
NaturallY
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 'telephone : (919) 733-3221
Internet: www.newaterquality.org Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0599
Fax 2: (919)715-6048
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Customer Service: (877) 623-6748
♦ Attachment A., regarding effluent monitoring parameters and frequencies. Please note that
several monitoring parameters are being added to the permit and monitoring frequencies are
being changed.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service
Center, Raleigh, NC 27699-6714. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Chonticha McDaniel at
(919) 715-6188 or chonticha.mcdanie@ncmail.net.
Sineer ,
Voleen H. Sullins
cc: Chatham County Health Department
Raleigh Regional Office, Aquifer Protection Section
Technical Assistance and Certification Unit
APS Central Files
LAU Files
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SURFACE IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
ATC Panels, Inc.
Chatham County
FOR THE
continued operation of a 200,000 GPD surface irrigation treatment and disposal facility consisting of an
8.8 million gallon clay lined wastewater holding lake (pond #5); a grit settling pond (pond #4) which will
receive wastewater from pond #5, plant site wastewater, and wash down water; a grit settling pond (pond
#1) which will receive the Roberts-Boze clarifier backwash wastewater; a domestic wastewater package
treatment plant consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary clarifier,
a 1,047 gallon sludge holding tank, 36 CFM dual blowers, a 185 gallon chlorine contact tank equipped
with tablet feed type chlorinator and related appurtenances; an aerobic treatment pond (pond #2) which
will receive the wastewater from pond #4, pond #1, and treated effluent from the domestic treatment
plant; a secondary settling pond (pond #3) which will receive all the wastewater from pond #2; a 500
GPM pumping station to transport the wastewater from pond #3 to the spray irrigation field; an 800 GPM
pump station to recycle the wastewater from pond #3 back to production for use as Plant process or wash
down water and to transport wastewater to the storage pond when spray irrigation is not possible; a center
pivot irrigation system consisting of sprinkler nozzles averaging 11.5 GPM divided into ten (10) spray
zones totaling 43.71 acres on a 100 acre company owned site to serve ATC Panels, Ltd., Moncure, with
no discharge of wastes to the surface waters, pursuant to the renewal request received August 20, 2007,
and subsequent additional information received by the Division, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit.
This permit -shall be effective from the date of issuance until October 31, 2012, shall void Permit
No. WQ0003396 issued September 12 2003, and shall be subject to the following specified conditions
and limitations:
I. SCHEDULES [please review the entire permit for reporting, monitoring, and other on -going activities]
1. Within one (1) year of the date of this permit, the permittee shall submit two original copies of the
following information:
a. A scaled site map (scale no greater than 1 "=100'); however, special provisions may be granted
upon prior approval for large properties. The map(s) must include the following information:
1) The Iocation and identity of each active monitoring well including the surface water sampling
station (SCMS).
WQ0003396 Version. 2.0 Shell Version 070531 Page 1 of 10
2) The location of major components of the waste disposal system.
3) The location of property boundaries within 500 feet of the disposal area(s).
4) The latitude and longitude of the established horizontal control monument.
5) The elevation of the top of the well casing (which shall be known as the "measuring point")
relative to a common datum.
6) The depth of water below the measuring point at the time the measuring point is established.
7) The location of review and compliance boundaries.
S) The date the map is prepared and/or revised.
Control monuments shall be installed in such a manner and made of such materials that the
monument will not be destroyed due to activities that may take place on the property. The maps
and any supporting documentation shall be sent to.the N.C. Division of Water Quality, Aquifer
Protection Section, 1636 Mail Service Center, Raleigh, N.C. 27699-1636. The permittee is
responsible for the geographic accuracy of any map submitted, however produced.
b. The updated field drawing with correct acreages for each spray irrigation zone
c. The latitude and longitude of each spray irrigation zone.
d. County Soil Survey Map (or equivalent) clearly indicating the location and name of all land
application sites. The map must be legible and to a scale where the sites can be easily identified
and differentiated from adjacent sites. The predominant soil -mapping units must be shown for
each irrigation zone. The map must include the mapping unit legend, the County name, the
Applicants name, and the permit number. The Permittee must note in the narrative and provide
documentation supported by a licensed soil scientist for approval of any soil -mapping unit
submitted that has not been previously approved and differs from that shown in the County Soil
Survey.
2. Plans and specifications for a flow measuring device pursuant to Condition IV. 3. shall be prepared
by a licensed Professional Engineer and submitted to the appropriate regional office 30 days prior to
installation. The flow measuring device shall be installed within 1 year of the date of this permit.
3. The permittee shall provide an onsite notification of reuse water utilization (from pond #3) within
sixty (60) days of the date of this permit. Where appropriate, such warning shall inform the public or
employees to avoid contact with the water and that the water is not intended for drinking.
4. No later than six (6) months prior to the expiration of this permit, the Permittee shall request renewal
of this permit on official Division form(s). Upon receipt of the request, the Division will review the
adequacy of the facilities described therein, and if warranted, will extend the permit for such period of
time and under such conditions and limitations as it may deem appropriate. Please note that Rule
15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal
application.
II. PERFORMANCE STANDARDS
The surface irrigation facilities shall be effectively maintained and operated at all times so that there
is no discharge to the surface waters, nor any contravention of groundwater or surface water
standards. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the
Permittee shall take immediate corrective actions including those actions that may be required by the
Division, . such as the construction of additional or replacement wastewater treatment and disposal
facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to ground
or surface waters resulting from the operation of this facility.
WQ0003396 Version 2.0 Shell Version 070531 Page 2 of 10
3. All weI1s that are constructed for purposes of groundwater monitoring shall be constructed in
accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water
Supply) and any other state and local laws and regulations pertaining to well construction.
4. Effluent limitations shall not exceed those specified in Attachment A.
5. Application rate(s), whether hydraulic, nutrient, or other pollutant shall not exceed those specified in
Attachment B.
6. The compliance boundary for the disposal system is specified by rules in 15A NCAC 02L,
Groundwater Classifications and Standards. This disposal system was individually permitted on or
after December 30, 1983; therefore, the compliance boundary is established at either 250 feet from
the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste
disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is
subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement
actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C.
7. The Permittee shall apply for a permit modification prior to any sale or transfer of property that
affects a compliance boundary to establish a new compliance boundary.
8. In accordance with 15A NCAC 02L .0107(d), no wells, other than monitoring wells, shall be
constructed within the compliance boundary except as provided by 15A NCAC 02L .0107(g).
9. The review boundary is established around the disposal systems midway between the compliance
boundary and the perimeter of the waste disposal area. Any exceedance of standards at the review
boundary shall require action in accordance with 15A NCAC 02L .0106.
10. The following setbacks for Irrigation sites shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainage ways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between treatment/storage units and any wells, and
g) 50 feet between treatment units and property lines.
III. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any wastewater
resulting from the operation of this facility. The Permittee shall maintain an Operation and
Maintenance Plan pursuant to 15A NCAC 02T .0507 including operational functions, maintenance
schedules, safety measures, and a spill response plan.
2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to
be back-up ORC(s) of the facilities in accordance with 15A NCAC 08G .0200. The ORC shall visit
the facilities in accordance with 15A NCAC 08G .0200 or as specified in this permit and shall comply
with all other conditions specified in these rules.
3. A suitable year round vegetative cover shall be maintained such that crop health is optimized, allows
for even distribution of effluent, and allows inspection of the irrigation system.
4. Adequate measures shall be taken to prevent wastewater ponding or runoff from the irrigation field.
WQ0003396 Version 2.0 Shell Version 070531 Page 3 of 10
5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that
will cause ponding or runoff.
6. All waste application equipment must be tested and calibrated at least once per year. Records of the
calibration must be maintained for five years.
7. No type of wastewater other than that from ATC Panels, Inc., Moncure shall be irrigated onto the
irrigation area.
8. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while
normal maintenance is being performed.
9. Public access to the land application sites shall be controlled during active site use. Such controls
may include the posting of signs showing the activities being conducted at each site.
10. The residuals generated from these treatment facilities must be disposed / utilized in accordance with
15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A
NCAC 02T .0508.
11. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
12. Freeboard in the five (5) ponds shall not be less than one foot at any time.
13. A waste -level gauge, to monitor waste levels in the storage pond, shall be provided. This gauge shall
have readily visible permanent markings indicating the maximum liquid level at the top of the
temporary liquid storage volume, minimum liquid level at the bottom of the temporary liquid storage
volume, and the lowest point on top of the dam elevations. Caution must be taken not to damage the
integrity of the liner when installing the gauge.
14. A protective vegetative cover shall be established and maintained on all earthen basin embankments
(outside toe of embankment to maximum allowable temporary storage elevation on the inside of the
embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs,
and other woody vegetation shall not be allowed to grow on the earthen basin dikes or embankments.
Earthen basin embankment areas shall be kept mowed or otherwise controlled and accessible.
IV. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed
necessary by the Division to ensure surface and ground water protection will be established and an
acceptable sampling reporting schedule shall be followed.
2. All laboratory analyses for effluent, ground waters, or surface waters shall be made by a laboratory
certified by the Division for the required parameter(s) under 15A NCAC 02H .0800.
WQ0003396 Version 2.0 Shell Version 070531 Page 4 of 10
3. Flow through the treatment facility shall be continuously monitored and daily flow values shall be
reported on Form NDMR.
The Permittee shall install and maintain an appropriate flow measurement device consistent with
approved engineering and scientific practices to ensure the accuracy and reliability of flow
measurement. Flow measurement devices selected shall be capable of measuring flows with a
maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of
once per year, and maintained to ensure that the accuracy of the measurements is consistent with the
accepted capability of that type of device. The Permittee shall keep records of flow measurement
device calibration on file for a period of at least three years. At a minimum, data to be included in
this documentation shall be:
a. Date of flow measurement device calibration,
b. Name of person performing calibration, and
c. Percent from true flow.
4. The effluent from the subject facilities shall be monitored by the Permittee at the frequency(ies) and
location(s) for the parameter(s) specified in Attachment A.
5. The Permittee tracking the amount of wastewater disposed shall maintain adequate records. These
records shall include, but are not necessarily limited to, the following information:
a. Date of irrigation,
b. Volume of wastewater irrigated,
c. Field irrigated,
d. Length of time field is irrigated,
e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field,
f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically
limited in Attachment B for each field,
g. Weather conditions, and
h. Maintenance of cover crops.
6. Freeboard (waste level to the lowest elevation on the top of the embankment) in the five (5) ponds
shall be recorded weekly.
7. Monitor wells shall be sampled after construction and within 3 months prior to initiating waste
disposal operations. Monitor wells shall be sampled thereafter at the frequencies and for the
parameters 'specified in Attachment C. All mapping, well construction forms, well abandonment
forms, and monitoring data shall refer to the permit number and the well nomenclature as provided in
Attachment C and Figure 2.
For the initial sampling of the well as specified elsewhere in the permit, the permittee shall submit a
copy of the GW-1 Form (Well Construction Record) that lists this permit number and the appropriate
monitoring well identification number with the Compliance Monitoring Form (GW-59) for that well.
Initial Compliance Monitoring Forms that do not include copies of the GW-1 form are incomplete
and may be returned to the permittee without being processed.
9. Two (2) copies of the results of the sampling and analysis must be received on Form GW-59
(Groundwater Quality Monitoring: Compliance Report Form), along with attached copies of
laboratory analyses, by the Division of Water Quality, Information Processing Unit, 1617 Mail
Service Center, Raleigh, North Carolina 27699-1617 on or before the last working day of the month
following the sampling month. Form GW-59 shall include the number of this permit and the
appropriate well identification number. One Form GW-59a certification form shall be provided for
each set of sampling results submitted.
WQ0003396 Version 10 Shell Version 070531 Page 5 of 10
10. Three (3) copies of all monitoring data [as specified in Conditions IV. 3. and IV. 4.] on Form NDMR
for each PPI and three (3) copies of all operation and disposal records [as specified in Conditions IV.
5 and IV. 6.] on Form NDAR-1 for every field shall be submitted on or before the last day of the
following month. If no activities occurred during the monitoring month, monitoring reports are still
required documenting the absence of the activity. All information shall be submitted to the following
address:
Division of Water Quality
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
11. An annual representative soils analysis (Standard Soil Fertility Analysis) shall be conducted on each
irrigation field and the results maintained on file by the Permittee for a minimum of five years. The
Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following
parameters:
Acidity
Manganese
Potassium
Calcium
Percent Humic Matter
Sodium
Copper
PH
Zinc
Magnesium
Base Saturation (by calculation)
Phosphorus
Cation Exchange Capacity
Exchangeable Sodium Percentage
12, Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 791-
4200, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the
contents of a sludge digester; the known passage of a slug of hazardous substance through the
facility; or any other unusual circumstances including ponding in the irrigation field or runoff
from the irrigation fields.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
c. Any failure of disposal system resulting in a by-pass directly to receiving waters.
d. Any time that self -monitoring information indicates that the facility has gone out of compliance
with its permit limitations including, but not limited to, freeboard measurements, effluent
limitations, exceedances of groundwater standards, or overloading of any field.
For any emergency that requires immediate reporting (e.g., discharges to surface waters, imminent
failure of a storage structure, etc.) outside normal business hours must be reported to the Division's
Emergency Response personnel at telephone number (900) 662-7956, (800) 859-0368, or (919) 733-
3300. Persons reporting such occurrences by telephone shall also file a written report in letter form
within. five (5) days following first knowledge of the occurrence. This report must outline the actions
taken or proposed to be taken to ensure that the problem does not recur.
WQ0003396 Version 2.0 Shell Version 070531 Page 6 of 10
V. INSPECTIONS
1. Adequate inspection and maintenance shall be provided by the Permittee to ensure proper operation
of the subject facilities.
2. The Pernaittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the release
of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an
inspection log or summary including at least the date and time of inspection, observations made, and
any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall
be maintained by the Permittee for a period of five years from the date of the inspection and shall be
made available upon request to the Division or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or
facility at any reasonable time for the purpose of determining compliance with this permit; may
inspect or copy any records that must be maintained under the terms and conditions of this permit,
and may obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee
to an enforcement action by the Division in accordance with North Carolina General Statute 143-
215.6A to 143-215.6C.
2. This permit shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
3. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data. No variances to applicable rules governing the construction
and / or operation of the permitted facilities are granted unless specifically requested and granted in
this permit.
4. The issuance of this permit does not exempt the Pennittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed by other government agencies (local, state,
and federal) that have jurisdiction. Of particular concern to the Division are applicable river buffer
rules in 15A NCAC 02B .0200, erosion and sedimentation control requirements in 15A NCAC
Chapter 4 and under the Division's General Permit NCGO10000, and any requirements pertaining to
wetlands under 15A NCAC 02B .0200 and 02H .0500.
5. In the event there is a desire for the facilities to change ownership, or there is a name change of the
Permittee, a formal permit request must be submitted to the Division on official Division forms),
documentation from the parties involved, and other supporting materials as may be appropriate. The
approval of this request will be considered on its merits and may or may not be approved. The
Permittee of record shall remain fully responsible for compliance until a permit is issued to the new
owner.
6. The Permittee shall retain a set of approved plans and specifications for the life of the facilities
permitted herein.
7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or
permitted under another permit issued by the appropriate permitting authority.
WQ0003396 Version 2.0 Shell Version 070531 Page 7 of 10
8. The Permittee must pay the annual fee within thirty (30) days after being billed by the Division.
Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit
pursuant to 15A NCAC 02T .0105(e).
Permit issued this the 6t" of November, 2007
NORTH C OLINA EV 71
NMENTAL MANAGEMENT COMMISSION
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396 --
WQ0003396 Version 2.0 Shell Version 070531 Page 8 of 10
Permit No. WQ0003396
11 /06/2007
ENGINEER'S CERTIFICATION
Partial Final
I, , as a duly registered Professional Engineer in the State
of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of
the project,
Project Name
Location and County
for the Perrmittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that the construction was observed to be built within substantial
compliance and intent of this permit, the approved plans and specifications, and other supporting
materials.
Signature
Date
Registration No,
WQ0003396 Version 2.0 Shell Version 070531 Page 9 of 10
THIS PAGE BLANK
WQ0003396 Version 2.0 Shell Version 070531 Wage 10 of 10
ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS
PPI 001— WWTF EFFLUENT
Permit Number: WQ0003396 Version: 2.0
EFFLUENT CHARACTERISTICS
.EFFLUENT LIMITS
MONITORING REQUIREMENTS
Parameter Description - PCS Code
Monthly Average
Weekly Average
Daily Maximum
Measurement
Frequency
Sample
Type
Solids, Total Suspended - 00530
Monthly
Composite
Nitrogen, Kjeldahl, Total (as N) - 00625
Monthly
Composite
Nitrogen, Nitrate Total (as N) - 00620
Monthly
Composite
Nitrogen, Ammonia Total (as N) - 00610
Monthly
Composite
BOD, 5-Day (20 Deg. C) - 00310
Monthly
Composite
Coliform, Fecal MF, M-FC Broth,44.5C - 31616
Monthly
Grab
pH - 00400
Daily (5 x week)
Grab
Flow, in conduit or thru treatment plant - 50050
200,000
gpd
Continuous
Recorder
Solids, Total Dissolved- 180 Deg.0 - 70300
3 x year
Composite
Chloride (as Cl) - 00940
3 x year
Composite
Formaldehyde - 71880
Annually
Composite
3 X year monitoring shall be conducted in March, July & November; Annual monitoring shall be conducted every November.
WQ0003396 Version 2.0 Attachment A Page 1 of 2
THIS PAGE BLANK
WQ0003396 Version 2.0 Attachment A Page 2 of 2
ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LIMITATIONS
ATC PANELS, INC — ATC PENELS, INC, MONCURE
Permit Number: WQ0003396 Version: 2.0
UTILIZATION AREA INFORMATION
Field/ Net Dominant
Basin Owner County Latitude Longitude Acreage Soil Series
APPLICATION LIMITATIONS
Rate Yearly Max
Parameter Incheslhour Inches
01
Ate Panels Inc
Chatham
5.67
01284 -Application Surface Irrigation
0.35
52
02
Ate Panels Inc
Chatham
3.64
01284 - Application Surface Irrigation
0.6
52
03
Atc Panels Inc
Chatham
3.64
01284 - Application Surface Irrigation
0.6
52
04
Ate Panels Inc
Chatham
4.58
01284 - Application Surface Irrigation
0.2
t2.74
05
06
Ate Panels Inc
Ate Panels Inc
Chatham
Chatham
2.84
5.67
0 t284 - Application Surface Irrigation
01284 - Application Surface Irrigation
0.2
0.35
12.74
52
07
Ate Panels Inc
Chatham
4.59
01284 - Application Surface Irrigation
0.6
52
08
Atc Panels Inc
Chatham
5.67
01284 - Application Surface Irrigation
0.6
52
09
Ate Panels Inc
Chatham
4.58
01284 - Application Surface Irrigation
0.6
52
10
Ate Panels Inc
Chatham
2.84
01284 - Application Surface Irrigation
0.6
52
Total
43.71
WQ0003396 Version 2.0 Attachment B Page i of 2
THIS PAGE BLANK
WQ0003396 Version 2.0 Attachment B Page 2 of 2
ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ0003396 Version: 2.0
Monitoring wells: SMW 3, SMW-4, SMW-5, SMW-8, SMW-9, SMW-1.8, SMW-19, SMW-20, SMW-21 and the surface water sampling station (SCMS).
GROUNDWATER CHARACTERISTICS
GROUNDWATER STANDARDS
MONITORING REQUIREMENTS
Parameter Description - Parameter Code
Daily Maximum
Frequency Measurement
Sample Type
Footnotes
Water level, distance from measuring point - 82546
3 x year
Calculated
a, b, c
pH - 00400
6.5 - 8.5
S.U.
3 x year
Grab
a, b
Solids, Total Dissolved- 180 Deg.0 - 70300
500
mg/1
3 x year
Grab
a
Carbon, Tot Organic (TOC) - 00690
3 x year
Grab
a, f
Chloride (as Cl) - 00940
250
mg/i
3 x year
Grab
a
Nitrogen, Ammonia Total (as N) - 00610
3 x year
Grab
a
Nitrogen, Nitrate Total (asN) - 00620
10
mg/l
3 x year
Grab
a
Phosphorous, in Total Orthophosphate - 70507
3 x year
Grab
a
Methanal (Formaldehyde) Whole Water,ug/L - 76995
Annually
Grab
a
Volatile Compounds, (GUMS) - 78732
Annually
Grab
a, d, e
a. 3 X year monitoring shall be conducted in March, July & November; Annual monitoring shall be conducted every November.
b. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measurement
of pH shall be made after purging and prior to sampling for the remaining parameters.
c. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top
of casing) of all monitoring wells shall be surveyed relative to a common datum.
d. Volatile Organic Compounds (VOC) - In November only, analyze by one of the following metliods:
I . Standard Method 6230D, PQL at 0.5 pg/L or less
2, Standard Method 621 OD, PQL at 0.5 pg1L or less
3. EPA Method 8021, Low Concentration, PQL at 0.5 pg/L or less
4. EPA Method 8260, Low Concentration, PQL at 0.5 pg/L or less
5. Another method with prior approval by the Aquifer Protection Section Chief
Any method used must meet the following qualifications:
a. A laboratory must be D WQ certified to run any method used.
b. The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D.
c. The method used must provide a PQL of 0.5 µg/L or less that must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents
detected above the MDL but below the PQL of 0.5 µg/L must be qualified (estimated) and reported.
e. If any volatile organic compounds (VOC) are detected as a result of monitoring as provided in Attachment C, then the Raleigh Regional Office Aquifer Protection Supervisor, telephone number
(919) 7914200, must be contacted immediately for further instructions regarding any additional follow-up analyses required.
L If TOC concentrations greater than 10 mgfl are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents
comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mgll, this concentration will be taken to represent the naturally occurring
TOC concentration_ Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above.
WQ0003396 Version 2.0 Attachment C Page J of I
ti•, v) y•�
. � p
R
SCALE
0
2000 4000 FEET
.
i
Reference:
t�;rc,etreeffr
�t'��<��`�
•"a�Sic•' spa
e��'�
4"~ab °
U.S. Geological Survey
;�� �',
Moncure Quadrangle
S
i North Carolina ;
7.5 Minute Series (Topographic)
:, �j•.F'ryGr����;r�, �'
National Geodetic Vertical Datum
''.'9L'' •►•••'' �,Q;.�`
MG`+�.
`•'4�,�rS„Ott
Photorevised 1987
Woodward —Clyde Consults cvuul!!nQ Engineer, c.do SIERRAPINE LE&TED - MQNCURE FACILITY
m
Weyerhaeuser Company and Enlrcnmenkal sderrtl SpgAy IRRIGATION PERMIT
Moneure, North Carolina Raleigh. North ina
CHATHAM COUNTY
AS hewn KDe �QS W00003396IGWOOQ57
SITE LOCATION MAP
,'
Suw-k6 •1
k k —
zauc c
LfCfr+➢
rWDWf QRNa WM VM
126 WATER IEYEi. illYATgM k us!_
—Ike —WATER Tol WNIRR
tlw-1 57.570 CWVA IVERAL • 7 rEl
LMTIDN Or SPRNT; 6 AP6ROn"Te
206E S
'l-k A
k
i
k
M �
w ►
I ss.s2u
O
,�g1,waTa � O Al
k
_
_v
p�r1�yl
-Z \,
L
-- 156.710
� f66.390 EIS
_•
—
0 300 600
.
L
w
BEET
L E >,
V
x Q
O-.-
UAW-R k •-
- O 166OW0
FIGURE 2
TITLE;
SIERR.A.PINE LEMTED - MONCURE FACILITY
GROUSED WATER CONTOUR MAP
(C SPRAY IRRIGATION PERMIT
E�) e-- Ita
WEYERHAEUSER
COUNTY
{� Environmental CWnauq{y lnr.
CAnrintl. Nnrtl, T`n.�lin•e
��nl,�ni�hr• I,InhTLI
�C�HA.THAM
T'Y 0003396/GW00057
PAL]f\1 II.TA
a��-.�-. w�.r.. • yr-R r 1 T
�0�0rr WA����G
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
b ud:
-i
p Alan W. Klimek, P.E., Director
Division of Water Quality
September 12, 2003
MARTY SmPEL, GENERAL MANAGER.
SIERRAPINE, LTD., MONCURE DIvISION
985 CORINTH ROAD
MONCURE, NC 27559
Subject: Permit No. WQ0003396 (modification)
SierraPine, Ltd., Moncure Division
Wastewater Surface Irrigation
Chatham County
Dear Mr. Seipel:
In accordance with your request for modification received April 3, 2003, we are forwarding herewith
Permit No. WQ0003396, dated September 12, 2003, to SierraPine, Ltd., Moncure Divsion for the continued
operation of the subject wastewater treatment and surface irrigation facilities. This permit approves the request
for the construction of a surface water sampling point and the installation of three (3) new groundwater
monitoring wells at locations specified by the Groundwater Section to address potential groundwater impacts
from the spray irrigation system.
This permit shall be effective from the date of issuance until June 30, 2005, shall void Permit No.
WQ0003396 issued July 10, 2000, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the ]monitoring requirements in this permit, specifically those outlined in
the Groundwater Requirements, Section IV of this permit. Failure to establish an adequate system for
collecting and maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This
request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General
Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-
6714. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Toni Wyche at (919) 733-5083
extension 546.
Sinc y,
Y
-Alan W. Klimek, P.E.
cc: Chatham County Health Department
Raleigh Regional Office, Water Quality Section
Raleigh Regional Office, Groundwater Section
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Water Quality Central Files
Non -Discharge Permitting Unit Internet http://h2o.enr.statc.nc.us/ndpu OR%
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6049
DENR Customer Service Center Telephone 1 800 623-7748
An Equal Opportunity Action Employer 50% recycled/]0%a post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SURFACE IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
SierraPine, Ltd.
Chatham County
FOR THE
construction of three (3) groundwater monitoring wells as specified in the Groundwater Requirements Conditions
W 1 and 2; a surface water sampling station designated SCMS in accordance to the Condition IV 3 of this permit,
and continued operation of a 200,000 GPD surface irrigation treatment and disposal facility consisting of an 8.8
million gallon clay lined wastewater holding lake (pond #5); a grit settling pond (pond #4) which will receive
wastewater from pond #5, plant site wastewater, and wash down water; a grit settling pond (pond #1) which will
receive the Roberts -Bone clarifier backwash wastewater; a domestic wastewater package treatment plant
consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary clarifier, a 1,047 gallon sludge
holding tank, 36 CFM dual blowers, a 185 gallon chlorine contact tank equipped with tablet feed type chlorinator
and related appurtenances; an aerobic treatment pond (pond #2) which will receive the wastewater from pond #4,
pond #1, and treated effluent from the domestic treatment plant; a secondary settling pond (pond #3) which will
receive all the wastewater from pond #2; a 500 GPM pumping station to transport the wastewater from pond #3 to
the spray irrigation field; an 800 GPM pump station to recycle the wastewater from pond #3 back to production
for use as Plant process or wash down water and to transport wastewater to the storage pond when spray irrigation
is not possible; a center pivot irrigation system consisting of sprinkler nozzles averaging 11.5 GPM divided into
ten (10) 5.58 acre spray zones totaling 55.8 acres on a 100 acre company owned site to serve SierraPine, Ltd.,
Moncure Division, with no discharge of wastes to the surface waters, pursuant to the modification request
received April 3, 2003, and subsequent additional information received by the Division, and in conformity with
the project plan, specifications, and other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until June 30, 2005, shall void Permit No.
WQ0003396 issued July 10, 2000,.and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
The surface irrigation facilities shall be effectively maintained and operated at all times so that there
is no discharge to the surface waters, nor any contamination of ground waters which will render them
unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including
the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the
wastewater, the Permittee shall take immediate corrective actions including those actions that may be
required by the Division of Water Quality (Division), such as the construction of additional or
replacement wastewater treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Perrnittee of the responsibility for damages to surface
or groundwaters resulting from the operation of this facility.
3. The residuals generated from these treatment facilities must be disposed in accordance with General
Statute 143-215.1 and in a manner approved by the Division.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under separate
ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainage ways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between treatment/storage units and any wells, and
g) 50 feet between treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for this waste
treatment and disposal system These buffers are not intended to prohibit or prevent modifications,
which are required by the Division, to improve performance of the existing treatment facility. These
buffers do, however, apply to modifications of the treatment and disposal facilities that are for the
purpose of increasing the flow that is tributary to the facility. These buffers do apply to any
expansion or modification of the irrigation areas and apply in instances in which the sale of property
would cause any of the buffers now complied with, for the treatment and disposal facilities, to be
violated. The applicant is advised that any modifications to the existing facilities will require a permit
modification.
II. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the wastewater treatment and irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Perrnittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to
be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit
the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply
with all other conditions specified in these rules.
3. A suitable year round vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that
will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the irrigation field.
2
6. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
7. For spray zones 1, 2, 3, 6, 7, 8, 9, and 10 the application rate shall not exceed a cumulative loading of
52 inches over any twelve (12) month period at an instantaneous application rate not to exceed 0.6
inches per hour for spray zones 2, 3, 7, 8, 9, and 10. The instantaneous rate of application for spray
zones I and 6 shall not exceed 0.35 inches per hour.
For spray zones 4 and 5, the application rate shall not exceed a cumulative loading of 12.74 inches
over any twelve (12) month period at an instantaneous application rate not to exceed 0.2 inches per
hour.
8. No type of wastewater other than that from SierraPine, Ltd., Monocure Division Facility shall be
irrigated onto the irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while
normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such controls
may include the posting of signs showing the activities being conducted at each site.
11. Freeboard in the five (5) ponds shall not be less than two feet at any time.
12, If not already installed, a waste -level gauge, to monitor waste levels in the storage pond, shall be
installed within 60 days of issuance of this permit. This gauge shall have readily visible permanent
markings indicating the maximum liquid level at the top of the temporary liquid storage volume,
minimum liquid level at the bottom of the temporary liquid storage volume, and top of the dam
elevations. Caution must be taken not to damage the integrity of the liner when installing the gauge.
13. A protective vegetative cover shall be established and maintained on all earthen basin embankments
(outside toe of embankment to maximum pumping elevation), berms, pipe runs, erosion control areas,
and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow
on the earthen basin, dikes or embankments. Earthen basin embankment areas shall be kept mowed or
otherwise controlled and accessible.
14. The chlorine tablets used in the disinfection facility shall be of the kind and type specified in the plans
and specifications approved by the Division.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed
necessary by the Division to insure surface and ground water protection will be established and an
acceptable sampling reporting schedule shall be followed.
2. Influent flow shall be continuously monitored and daily flow values shall be reported on Form
NDMR.
The Permittee shalt install an appropriate flow measurement device consistent with approved
engineering and scientific practices to ensure the accuracy and reliability of influent flow
measurement. Flow measurement devices selected shall be capable of measuring flows with a
maximum deviation of less than 10 percent from true flow, accurately calibrated at a minimum of
once per year, and maintained to ensure that the accuracy of the measurements is consistent with the
accepted capability of that type of device. Records of flow measurement device calibration shall be
kept on file by the Permittee for a period of at least three years. At a minimum, data to be included in
this documentation shall be:
a. Date of flow measurement device calibration
b. Name of person performing calibration
c. Percent from true flow
Plans and specifications for the flow measuring device shall be prepared by a licensed Professional
Engineer and submitted to the appropriate regional office 30 days prior to installation. The flow
measuring device shall be installed within 1 year of the date of this permit.
The effluent from the subject facilities shall be monitored by the Permittee at the point prior to
irrigation every March, July, and November for the following parameters:
BODS TSS
Fecal Coliform pH
NH3 as N Formaldehyde
4. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed.
These records shall include, but are not necessarily limited to, the following information:
a. date of irrigation,
b. volume of wastewater irrigated,
c. field irrigated,
d. length of time field is irrigated,
e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field,
f. weather conditions, and
g. maintenance of cover crops.
5. Freeboard in the five (5) ponds shall be recorded weekly.
6. Three (3) copies of all monitoring data (as specified in condition III 2 and III 3) on Form NDMR-1
and three (3) copies of all operation and disposal records (as specified in condition III 4, and 1115) on
Form NDAR-1 shall be submitted monthly on or before the last day of the following month. All
information shall be submitted to the following address:
NC Division of Water Quality
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
IV.
7. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each
irrigation field and the results maintained on file by the Permittee for a minimum of five years. The
Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following
parameters:
Acidity
Calcium
Copper
Magnesium
Cation Exchange Capacity
8. Noncompliance Notification:
Manganese Potassium
Percent Humic Matter Sodium
pH Zinc
Exchangeable Sodium Percentage Phosphorus
Base Saturation (by calculation)
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 571-
4700, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the
contents of a sludge digester; the known passage of a slug of hazardous substance through the
facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of compliance
with its permit limitations.
Occurrences outside normal business hours may also be reported to the Division's Emergency
Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.
Persons reporting such occurrences by telephone shall also file a written report in letter form within
five (5) days following first knowledge of the occurrence. This report must outline the actions taken
or proposed to be taken to ensure that the problem does not recur.
GROUNDWATER REQUIREMENTS
Three (3) groundwater monitoring wells shall be installed, identified as SMW-19, SMW-20, and
SMW-21, at the locations depicted in the attached Figure 1. The wells shall be constructed such that
SMW-19 and SMW-21 are 15-feet deep and have screened intervals from 15- to five (5) feet below
land surface. Well SMW-20 shall be located within a 20-foot radius of SMW-19, and 40-feet deep
with a screened interval from 40- to 30-feet below land surface.
2. The well(s) (SMW-19, SMW-20, and SMW--21) shall be constructed by a North Carolina Certified
Well Contractor, the property owner, or the property lessee according to General Statutes 87-
98.4(b)(2). If the construction is not performed by a certified well contractor, the property owner or
lessee shall physically perform the actual well construction activities, and the well(s) shall be
constructed according to the North Carolina Well Construction Standards (15A NCAC 2C .0108) and
the local county rules.
A surface water sampling station shall be installed to monitor the potential water quality effects of
groundwater discharging to Shaddox Creek. The surface water monitoring station, designated SCMS,
shall be located as indicated on the attached Figure 1.
4. Existing monitor wells SMW-3, SMW-4, SMW-5, SMW-8, SMW-9, SMW-18, newly installed
monitor wells SMW-19, SMW-20, and SMW-21, and the surface water sampling station
designated SCMS shall be sampled every March, July and November for the following parameters:
NO3 Ammonia Nitrogen
TDS TOC
pH Water Level
Chloride Orthophosphate
Formaldehyde - In November Only
Volatile Organic Compounds - In November only by one of the methods below:
(A) Standard Method 6230D, PQL at 0.5 AgIL or less
(B) Standard Method 6210D, PQL at 0.5 p.g/L or less
(C) EPA Method 8021, Low Concentration, PQL at 0.5 AgIL or less
(D) EPA Method 8260, Low Concentration, PQL at 0.5 ttg/L or less
(E) Another method with prior approval by the Groundwater Section Chief
Any method used must meet the following qualifications:
(1) A laboratory must be DWQ certified to run any method used.
(2) The method used must, at a minimum, include all the constituents listed in Table VHI of
Standard Method 6230D.
(3) The method used must provided a PQL at 0.5 µgfL or less which must be supported by
laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any
constituents detected above the MDL but below the PQL at 0.5 tLg/L must be qualified
(estimated) and reported.
The measurement of water levels must be made prior to sampling for the remaining parameters. The
depth to water in each well shall be measured from the surveyed point on the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the
relative elevation of the measuring point for each monitoring well.
If TOC concentrations greater than 10 mg/i are detected in any downgradient monitoring well,
additional sampling and analysis must be conducted to identify the individual constituents comprising
this TOC concentration. If the TOC concentration as measured in the background monitor well
exceeds 10 mgll, this concentration will be taken to represent the naturally occurring TOC
concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient
wells shall be subject to the additional sampling and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, then the Raleigh Regional Office
Groundwater Supervisor, telephone number (919) 571-4700, must be contacted immediately for
further instructions regarding any additional follow-up analyses required. The results of all initial and
follow-up analyses must be submitted simultaneously.
The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality
Monitoring: Compliance Report Form) by the Department of Environment and Natural Resources,
Division of Water Quality, Groundwater Section, Permits and Compliance Unit, 1636 Mail Service
Center, Raleigh, N.C. 27699-1636 on or before the last working day of the month following the
sampling month.
2. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
3. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC
2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system
constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area,
or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An
exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to
immediate remediation action in addition to the penalty provisions applicable under General Statute
143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal
systems midway between the Compliance Boundary and the perimeter of the waste disposal area.
Any exceedance of standards at the Review Boundary shall require remediation action on the part of
the Permittee.
V. INSPECTIONS
Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities,
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the release
of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an
inspection log or summary including at least the date and time of inspection, observations made, and
any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall
be maintained by the Permittee for a period of three years from: the date of the inspection and shall be
made available upon request to the Division or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or
facility at any reasonable time for the purpose of determining compliance with this permit; may
inspect or copy any records that must be maintained under the terms and conditions of this permit,
and may obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the facilities are constructed in accordance with the
conditions of this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the
application and other supporting data.
This permit is not transferable. In the event there is a desire for the facilities to change ownership, or
there is a name change of the Permittee, a formal permit request must be submitted to the Division
accompanied by an application fee, documentation from the parties involved, and other supporting
materials as may be appropriate. The approval of this request will be considered on its merits and
may or may not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee
to an enforcement action by the Division in accordance with North Carolina General Statute 143-
215.6A to 143-215.6C.
The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state,
and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A
NCAC 2P, .0200, erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under
the Division's General Pem-lit NCG010000, and any requirements pertaining to wetlands under 15A
NCAC 2B .0200 and 2H .0500_
6. A set of approved plans and specifications for the subject project must be retained by the Permittee
for the life of the project.
7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division to
initiate action to revoke this permit as specked by 15A NCAC 2H .0205 (c)(4).
The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described
therein, and if warranted, will extend the permit for such period of time and under such conditions
and limitations as it may deem appropriate.
Permit issued this the 1P day of September, 2003
NORTH OLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396
i
ml�lvl
FIGURE I
SIERRAPINE LIMITED - MONCURE FACILITY
SPRAY IRRIGATION PERMIT
CHATHAM COUNTY
WQ00033961GW00057
k k
zONe i " ti
LCEMO
' uDWORN9 wELL mM
WATER LEVa FOAMN W TM 4SJ..
k ` -'-'IN _._ WATER TAMr CDMOA
Atw- I j[ S7.370 CmVA INTERAL + 4 FET
IACArQN CIF SMFOC 6 APPN011wt_k[
zsK s �C
"lc I ( I to
IONE 1
SU 1, I 71.40
PAW- I
Al
/
162.07
9 72
k `$ Ox
k i
sww-1
7
ZON
h t1 IN
-.1647
20 E Z 5uW-7 Al
suw-a
S)AW-1 177.960 ` k �1M637 x
17980 6 3
Lk"_6
I1,55.929
4
98uw�Ts O "k- k
o
OIILTw-3 OfTAtw-11 b
39D Lvw-s
k 16L_710 ® - � r
p a a3o k
0 300 600 •�
duo x
FEET % - t.A1w , ,..1
EMw-, k
O 1 a6.000
FIGURE 2
TITLE: SIERRAPINE LBUTED - MONCURE FACILITY
GROUND WAITER CONTOUR MAP ({ SPRAY IRRIGATION PERMIT
WEYERHAEUSER CHATHAM COUNTY
EnWramnental Consultants, Ina. W 00033961GW00057
Charlotte. North Carolina ►.EnWNIRF. NnRTN CAROLINA ermV nVTATF. MAP
0
rB
.4
o SCALE
C3
1�7 M 0 2000 4000 FEET
CAK, Ot
L4
Ref erence:
r=
U.S. Geological Survey
Moncure Quadrangle
c4 North Carolina
7.5 Minute Series (Topographic)
National Geodetic Vertical Datum S
Photorevised 1981
Woodward—Clyda Consuftc
cmathg rwA, SIERRAPM LIMITED - MONCURE FACILITY
Weyerhaeuser Company and En*wmantd Sclan'd
Moncure, North CarolIna Ral*lgh, Nora[Giraina SPRAY IRRIGATION PERMIT
CHATHAM COUNTY
=LF- DRAYN BY, DSW W00003396/GW00057
As Shown r -CHYM. BY: DSM SITE LOCATION MAP
lllo=
C.V
��/i�vr.
m
ma -& cam
680000
FEET
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
July 10, 2000
RALPH LASALLE, JR., GENERAL MANAGER
SIERRAPINE, LTD., MONCURE DIVISION
985 CORINTH ROAD
MONCURE, NC 27559
Dear Mr. LaSalle:
f
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Permit No. WQ0003396
SierraPine, Ltd.
Moncure Division
Wastewater Spray Irrigation
Chatham County
In accordance with your renewal request received March 6, 2000, we are forwarding herewith Permit No.
WQ0003396, dated July 10, 2000, to SierraPine, Ltd. for the continued operation of the subject wastewater treatment and
spray irrigation facilities. Please note Permit Condition HI.3 which requires the Permittee to install an appropriate flow
monitoring device.
This permit shall be effective from the date of issuance until June 30, 2005, shall void Permit No. WQ0003396
issued November 15, 1999, and shall be subject to the conditions and limitations as specified therein. Please pay
particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting
and maintaining the required operational information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request
an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be
in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the
Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made
this permit shall be final and binding.
If you need additional information concerning this matter, please contact
extension 524.
,/-Kerr T. Stevens
cc: Chatham County Health Department
Raleigh Regional Office, Water Quality Section
Raleigh Regional Office, Groundwater Section
Groundwater Section, Central Office
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
E. Miguez at (919) 733-5083
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
SierraPine, Ltd.
Chatham County
continued operation of a spray irrigation treatment and disposal facility with a treatment volume of 200,000 GPD,
consisting of an 8.8 million gallon clay lined wastewater holding lake (pond #5); a grit settling pond (pond #4) which
will receive wastewater from pond #5, plant site wastewater, and wash down water; a grit settling pond (pond #1,
which will receive the Roberts-Boze clarifier backwash wastewater; a domestic wastewater package treatment plant
consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary clarifier, a 1,047 gallon sludge
holding tank, 36 CFM dual blowers, a 185 gallon chlorine contact tank equipped with tablet feed type chlorinator and
related appurtenances; an aerobic treatment pond (pond #2) which will receive the wastewater from pond #4, pond #1,
and treated effluent from the domestic treatment plant; a secondary settling pond (pond #3) which will receive all the
wastewater from pond #2; a 500 GPM pumping station to transport the wastewater from pond #3 to the spray irrigation
field; an 800 GPM pump station to recycle the wastewater from pond #3 back to production for use as Plant process or
wash down water and to transport wastewater to the storage pond when spray irrigation is not possible; a center pivot
irrigation system consisting of sprinkler nozzles averaging 11.5 GPM divided into ten (10) 5.58 acre spray zones
totaling 55.8 acres on a 100 acre company owned site; and all associated piping, valves, controls, pumps, later level
sensors, aeration units and other appurtenances to serve SierraPine, Ltd.'s Moncure Facility with no discharge of
wastes to the surface waters, pursuant to the renewal request received March 6, 2000, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and approved by the Department of
Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until June 30, 2005, shall void Permit No. WQ0003396
issued November 15, 1999, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no
discharge to the surface waters, nor any contamination of ground waters which will render them
unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the
creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the
Perznittee shall take immediate corrective actions including those actions that may be required by the
Division of Water Quality (Division), such as the construction of additional or replacement wastewater
treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
The residuals generated from these treatment facilities must be disposed in accordance with General
Statute 143-215.1 and in a manner approved by the Division.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under separate
ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for this waste
treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which
are required by the Division, to improve performance of the existing treatment facility. These buffers do,
however, apply to modifications of the treatment and disposal facilities which are for the purpose of
increasing the flow that is tributary to the facility. These buffers do apply to any expansion or
modification of the spray irrigation areas and apply in instances in which the sale of property would cause
any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The
applicant is advised that any modifications to the existing facilities will require a permit modification.
II. OPERATION AND MAINTENANCE REQUIREMENTS
The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Water Pollution Control System Operators Certification
Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to
be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate
of the type and grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the
appropriate type and grade to comply with the conditions of 15A NCAC 8A .0202. The ORC of the
facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily,
excluding weekends and holidays, and must properly manage and document daily operation and
maintenance of the facility and must comply with all other conditions of 15A NCAC 8A .0202.
3. A suitable year round vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will
cause runoff.
5. Adequate treasures shall be taken to prevent wastewater runoff from the spray field.
G. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
7. For spray zones 1, 2, 3, 6, 7, 8, 9, and 10 the application rate shall not exceed a cumulative loading of 52
inches over any twelve (12) month period at an instantaneous application rate not to exceed 0.6 inches per
hour for spray zones 2, 3, 7, 8, 9, and 10. The instantaneous rate of application for spray zones I and
shall not exceed 0.35 inched per hour.
For spray zones 4 and 5, the application rate shall not exceed a cumulative loading of 12.74 inches over
any twelve (12) month period at an instantaneous application rate not to exceed 0.2 inches per hour.
8. No type of wastewater other than that from SierraPine, Ltd.'s Moncure Facility shall be sprayed onto the
irrigation area.
No traffic or equipment shall be allowed on the disposal area except while installation occurs or while
normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such controls may
include the posting of signs showing the activities being conducted at each site.
11. Freeboard in the five (5) ponds (four treatment ponds and one holding pond) shall not be less than one foot
at any time_
III. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by
the Division to insure surface and ground water protection will be established and an acceptable sampling
reporting schedule shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. The,,
records shall include, but are not necessarily limited to, the following information:
a. date of irrigation,
b_ volume of wastewater irrigated,
c. field irrigated,
d. length of time field is irrigated,
e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field,
f. weather conditions, and
g. maintenance of cover crops.
3. Influent flow shall be continuously monitored and daily flow values shall be reported on Form NDMR.
The Permittee shall install an appropriate flow measurement device consistent with approved engineering
and scientific practices to ensure the accuracy and reliability of influent flow measurement. Flow
measurement devices selected shall be capable of measuring flows with a maximum deviation of less than
10 percent from true flow, accurately calibrated at a minimum of once per year, and maintained to ensure
that the accuracy of the measurements is consistent with the accepted capability of that type of device.
Records of flow measurement device calibration shall be kept on file by the Permittee for a period of at
least three years. At a minimum, data to be included in this documentation shall be:
a. Date of flow measurement device calibration
b. Name of person performing calibration
c. Percent from true flow
Plans and specifications for the flow measuring device shall be prepared by a licensed Professionaj
Engineer and submitted to the appropriate regional office 30 days prior to installation. The flow
measuring device shall be installed within 1 year of the date of this permit.
3
4. The effluent from the subject facilities shall be monitored by the Permittee at the point prior to irrigation
every March, July, and November for the following parameters:
BOD5
Fecal Coliform
NH3 as N
TSS
pH
Formaldehyde
5. Three (3) copies of all operation and disposal records (as specified in condition III 2) on Form NDAR-1
shall be submitted on or before the last day of the following month. Three (3) copies of all effluent
monitoring data (as specified in condition III 3) on Form NDMR-I shall be submitted on or before the last
day of April, August & December. All information shall be submitted to the following address:
NC Division of Water Quality
Water Quality Section
Non -Discharge CompIiance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
6. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 571-4700,
as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the
contents of a sludge digester; the known passage of a slug of hazardous substance through the facility;
or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of compliance with
its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five
(5) days following first knowledge of the occurrence. This report must outline the actions taken or
proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
1. Existing monitor wells SMW-3, SMW-4, SMW-5, SMW-8, SMW-9 and SMW-18 shall be sampled every
March, July and November for the following parameters:
NO3
TDS
pH
Chloride
Formaldehyde - In November Only
Ammonia Nitrogen
TOC
Water Level
Orthophosphate
4
Volatile Organic Compounds - In November only by one of the methods below:
(A) Standard Method 6230D, PQL at 0.5 ugfL or less
(B) Standard Method 6210D, PQL at 0.5 ug/L or less
(C) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or Iess
(D) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less
(E) Another method with prior approval by the Groundwater Section Chief
Any method used must meet the following qualifications:
(1) A laboratory must be DWQ certified to run any method used.
(2) The method used must, at a minimum, include all the constituents listed in Table VIII of
Standard Method 6230D.
(3) The method used must provided a PQL at 0.5 ug/L or less which must be supported by
laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any
constituents detected above the MDL but below the PQL at 0.5 ug/1_, must be qualified
(estimated) and reported.
The measurement of water levels must be made prior to sampling for the remaining parameters. The depth
to water in each well shall be measured from the surveyed point on the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative
elevation of the measuring point for each monitoring well.
If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional
sampling and analysis must be conducted to identify the individual constituents comprising this TOC
concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l,
this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedancec
of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional
sampling and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, then the Raleigh Regional Office
Groundwater Supervisor, telephone number (919) 5714700, must be contacted immediately for further
instructions regarding any additional follow-up analyses required. The results of all initial and follow-up
analyses must be submitted simultaneously.
The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality
Monitoring: Compliance Report Form) by the Department of Environment and Natural Resources,
Division of Water Quality, Groundwater Section, Permits and Compliance Unit, 1636 Mail Service
Center, Raleigh, N.C. 27699-1636 on or before the last working day of the month following the sampling
month.
2. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided.
3. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L,
Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system
constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or
(2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance
of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate
rernediation action in addition to the penalty provisions applicable under General Statute 143-
215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems
midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance
of standards at the Review Boundary shall require remediation action on the part of the permittee.
V. INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of
wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection
log or summary including at least the date and time of inspection, observations made, and any
maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be
maintained by the Permittee for a period of three years from the date of the inspection and shall be made
available upon request to the Division or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at
any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any
records that trust be maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application
and other supporting data.
This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there
is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied
by an application fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may not be
approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-
215.6C.
The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and
federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the Permittee for the
life of the project.
7. The annual administering and compliance fee trust be paid by the Permittee within thirty (30) days after
being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to
revoke this permit as specified by 15A NCAC 211.0205 (c)(4).
8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described therein,
and if warranted, will extend the permit for such period of time and under such conditions and limitations
as it may deem appropriate.
Permit issued this the tenth day of July, 2000
NORTH 110LINA EN I NTAL MANAGEMENT COMMISSION
Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396
Permit No. WQ0003396
July 10, 2000
ENGINEER'S CERTIFICATION
Partial Final
1, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project,
Project Name
Location and County
for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the
construction such that the construction was observed to be built within substantial compliance and intent of this permit,
the approved plans and specifications, and other supporting materials.
Signature
Date
Registration No.
mi
V SOl l �
M1
O/
r❑
Reference:
U.S. Geological Survey
Moncure Quadrangle
North Carolina
7.5 ]Minute Series (Topographic)
National Geodetic Vertical Datum
Photorevised 1961
Weyerhaeuser Company
1Noncure, North Carolina
SCALE
Z
2000
4000 FEET
+ Cr.XL
o •
1,'
Woodward —Clyde Consults FIGURE 1
consWtrn4 fn9inowv. c.ao SIERRAPINE LIMITED - MONCURE FACILITY
and n`
Rvdelgh.Nofand a SPRAY IRRIGATION PERMIT
CHATHAM COUNTY
SCALE °R"'""'' BY- °S" W�1000339G/GWOOOS7
As Showr3 piKD. 13Y. DSM •1
SITE LOCATION MAP
2
--
k
rl
SAe}w�-16 ` •i �
k L k —
ZONE 5
Ir, NON00RNC WFIL MfH
IYAr. LEM ELE,CCA IN � VS,L
SitWr-Si• 1ffi
Al •,•• I!e — WEER TABLE CON70M
MW- 17, 87.370 CONTOUR IWERVAL - 7 FEET
LOG00N OF S RhC 5 A°PUXUA L
zow 5 k
k
l lee
— ! 71.4o
SM -l4 I .ia
162.07
ONE
I+ k
SMw-7 m ' Suw�9,�
r —
T ZCH ' , f S •� 1 !
T ^m 1
Al
slaw-7A I ,7A Suw=B i
I0 E 2 SMW-7
SMw—. f suw-6
SMw-1 177.960 • r/ '♦ {
\h. IE5.630 X r
174.980 6W2
166.420
_ F k
Al
• ll.fw-E
pP - • I I T
O
E
168.740 - T66.390 Luw-5
k _ P _ {
e3.,30 k t
a 300 Boa
n° k
FEET
`► — L Mw 4 x _
• O 166.000
FIGURE 2
TITHE: SIERRAPINE LIMITED - MONCURE FACILITY
GROUND WATER CONTOUR MAP (C SPRAY IRRIGATION PERMIT
���ta WEYERHAEUSER CHATHAM COUNTY
Environmental Consultants, tnc, W 0003396/GW00057
Cherlotte, North COmMa MONCURE, NORTH CAROLENA 1
SITE DETAIL MAP !J
WATER POLLUTION CONTROL SYSTEM OPERATORS
CERTIFICATION COMMISSION
CLASSIFICATION
RATING SHEET FOR WATER POLLUTION CONTROL SYSTEMS
FACILITY INFORMATION:
NAME OF FACILITY:
MAILING ADDRESS: { con V\'
COUNTY: C ` cx4w\ VVN
q
CONTACT PERSON- I aJaL L` 5k& TELEPHONE: {Ct t _) � "" 2 12
PERMIT NO: L30 OLD3 3 rl i:� Check One: NC WQ ✓ HEALTH DP
ORC: TELEPHONE: (Z�Z(Z�:rfZl��
RATING INFORMATION: (Before completing this section, please refer to pages 2-4)
PERMITTED FLOW: 0, -2-CC' MGD
CHECK CLASSIFICATION: WASTEWATER: 1
COLLECTION: I
SPRAY IRRIGATION SUBSURFACE
BNR? YES NO
2 ✓ 3 4
2 3 4
LAND APPLICATION
PHYSICAUCHEMICAL GRADE I GRADE 11
' r�" P--t,-1f,'LDATE:RATEDBY: 1G�.v`��5�v_�� REGION:
REGIONAL OFFICE TELEPHONE NUMBER: 6 /1 S" D EXT: z3l-
Classification of Biological Water Pollution Control Treatment Systems:
Grade I Biological WPCS
- Septic tank/sand filter systems
- Biological lagoon systems
- Constructed wetlands and associated appurtenances
,_,Grade 11 Biological WPCS
- Systems that utilize an activated sludge or fixed growth process with a permitted flow
Cp
less than or equal to 0.5 million gallons per day (mgd)
Grade III Biological WPCS
- Systems that utilize an activated sludge or fixed growth process with a permitted flow
of greater than 0.5 through 2.5 million gallons per day (mgd)
- Grade II systems that are required to achieve biological nutrient reduction
Grade IV Biological WPCS
-,Systems that utilizing an activated sludge or fixed growth process with a permitted flow
of greater than 2.5 million gallons per day (mgd)
- Grade III systems that are required to achieve biological nutrient reduction
* Biological Nutrient Reduction -
The reduction of total nitrogen or total phosphorous by an activated sludge or fixed growth
process as required by the facilities permit.
Classification of Collection Water Pollution Control Systems:
(whichever provides lowest grade)
Same grade as biological water pollution control system. Grade of system:
Based on population served:
1,500. or Less = Grade I
1,501 to 15,000 = Grade II
15,001 to 50,000 = Grade III
50,001 or more = Grade IV
Classification of Spray Irrigation Water Pollution Control Systems:
✓ Systems which utilize spray irrigation for the reuse or disposal of waster -water.
These systems include: septic tanks, sand filter, oil/water separators, lagoons,
storage basins, screening, sedimentation. Systems other than those listed above
shall be subject to additional classification.
Classification of Land Application of Residuals Systems:
Systems permitted and dedicated for land application of residuals that are produced by a
water pollution control system or contaminated soils.
Classification of Physical/Chemical Water Pollution Control Treatment Systems:
Grade I Physical/Chemical: Any water pollution control system that utilizes a primarily
v
physical process to treat wastewater. This classification includes groundwater
remediation systems. **
Grade II Physical/Chemical: Any water pollution control system that utilizes a primarily
chemical process to treat wastewater. This classification includes reverse osmosis,
electrodialysis, and ultrafiltration systems. **
** Any water pollution control system that utilizes a phyicaUchemical process to enhance an
activated sludge or fixed growth process, shall not be subject to additional classification.
Classification of Subsurface Water Pollution Control Systems:
Systems which utilize the soil for subsurface treatment and disposal of wastewater
and/or are required to have a certified operator under 15A NCAC 18A.1961. ***
*** Any subsurface system that has as part of its treatment process a water pollution control
systems that may be classified under Rules .0302 through .0307 of this section shall be
subject to addional classification.
Definitions
Activated Sludge - shall mean a biological wastewater treatment process in which predominantly
biodegradable polluntants in wastewater are absorbed, or adsorbed by living aerobic organisms and
bacteria.
Chemical Process - shalI mean a wastewater pollution control system process consisting
exclusively of the addition of chemicals to treat wastewater.
Collection System - shall mean a continuous connections of pipelines, conduits, pumping
stations, and other related constructions used to conduct wastewater to the water pollution
control system.
Electrodialysis System - shall mean a system utlizing a selective separation of Cssolved solids
process that is based on electrical charge and diffusion through a semipermeable membrane.
Physical Process - shall mean any water pollution control system process consisting of
electrodialysis, adsorption, absorption, air stripping, gravimetric sedimentation, floation, and
filtration as a means of treatment.
Reverse Osmosis System - shall mean a system which utilizes solutions and sernipermable
membranes to separate and treat wastewater.
Ultrafidtration System - shall mean a system which utilizes a membrane filter to remove
pollutants from wastewater.
Water Pollution Control System - shall mean any system for the collection, treatment, or
disposal of wastewater and is classified. under the provision of G.S. 90A-37.
Note: Please refer to G.S. 90A-37 for additional information and definitions.
t
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Mr. Jim Skinner, East Coast Manager
SierraPine Limited, Moncure Division
985 Corinth Road
Moncure, NC 27559
Dear Mr. Skinner:
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
November 15, 1999
Subject: Permit No. WQ0003396
SierraPine Limited
Moncure Division
Wastewater Spray Irrigation
Chatham County
In accordance with your application received September 8, 1999, we are forwarding herewith Permit
No. WQ0003396, dated November 15, 1999, to SierrePine Limited for the continued operation of the subject
wastewater treatment and spray irrigation facilities. This permit is being issued as the, result of the change in
ownership from Weyerhaeuser Company to SierraPine Limited.
This permit shall be effective from the date of issuance until August 31, 2000, shall void Permit No.
WQ0003396 issued February 28, 1997 and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an
adequate system for collecting and maintaining the required operational information will result in future
compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right
to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit.
This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC
27699-6714. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact,Kristin Miguez at (919) 733-
5083 extension 524.
-e-Kerr T. Stevens
cc: Chatham County Health Department
Raleigh Regional Office, Water Quality Section
Raleigh Regional Office, Groundwater Section
Bob Cheek, Groundwater Section, Central Office
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and
other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
SierraPine Limited
Chatham County
FOR THE
continued operation of a spray irrigation treatment and disposal facility with a treatment volume of 200,000 GPD,
consisting of an 8.8 million gallon clay lined wastewater holding lake (pond #5); a grit settling pond (pond #4) which
will receive wastewater from pond #5, plant site wastewater, and wash down water; a grit settling pond (pond #1)
which will receive the Roberts-Boze clarifier backwash wastewater; a domestic wastewater package treatment plant
consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary clarifier, a 1,047 gallon sludge
holding tank, 36 CFM dual blowers, a 185 gallon chlorine contact tank equipped with tablet feed type chlorinator and
related appurtenances; an aerobic treatment pond (pond #2) which will receive the wastewater from pond #4, pond #1,
and treated effluent from the domestic treatment plant; a secondary settling pond (pond #3) which will receive all the
wastewater from pond #2; a 500 GPM pumping station to transport the wastewater from pond #3 to the spray irrigation
field; an 800 GPM pump station to recycle the wastewater from pond #3 back to production for use as Plant process or
wash down water and to transport wastewater to the storage pond when spray irrigation is not possible; a center pivot
irrigation system consisting of sprinkler nozzles averaging 11.5 GPM divided into ten (10) 5.58 acre spray zones
totalling 55.8 acres on a 100 acre company owned site; and all associated piping, valves, controls, pumps, later level
sensors, aeration units and other appurtenances to serve SierraPine Limited's Moncure Facility with no discharge of
wastes to the surface waters, pursuant to the request received September 8, 1999, and in conformity with the project
plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment,
Health and Natural Resources and considered a part of this pen -nit.
This permit shall be effective from the date of issuance until August 31, 2000, shall void Pen -nit No.
WQ0003396 issued February 28, 1997, and shall be subject to the following specified conditions and limitations:
I. PERFORMANCE ,STANDARDS
The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no
discharge to the surface waters, nor any contamination of ground waters which will render them
unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the
creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the
Permittee shall take immediate corrective actions including those actions that may be required by t
Division of Water Quality (Division), such as the construction of additional or replacement wastewater
treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
1 The residuals generated from these treatment facilities must be disposed in accordance with General
Statute 143-215.1 and in a manner approved by the Division.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited.
The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under separate
ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for this waste
treatment and disposal system. These buffers are not intended to prohibit or prevent modifications, which
are required by the Division, to improve performance of the existing treatment facility. These buffers do,
however, apply to modifications of the treatment and disposal facilities which are for the purpose of
increasing the flow that is tributary to the. facility. These buffers do apply to any expansion or
modification of the spray irrigation areas and apply in instances in which the sale of property would cause
any of the buffers now complied with, for the treatment and disposal facilities, to be violated. The
applicant is advised that any modifications to the existing facilities will require a permit modification.
11. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Water Pollution Control System Operators Certification
Commission (WPCSOCC), the Permittee shall employ a certified wastewater treatment plant operator to
be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate
of the type and grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the WPCSOCC. The Permittee must also employ a certified back-up operator of the
appropriate type and grade to comply with the conditions of 15A NCAC 8A .0202. The ORC of the
facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily,
excluding weekends and holidays, and must properly manage and document daily operation and
maintenance of the facility and must comply with all other conditions of 15A NCAC 8A .0202.[.
A suitable year round vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will
cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
b. The facilities shall be effectively maintained and operated as a non -discharge 'system to prevent the
discharge of any wastewater resulting from the operation of this facility.
7. For spray zones 1, 2, 3, 6, 7, 8, 9, and 10 the application rate shall not exceed a cumulative loading of 52
inches over any twelve (12) month period at an instantaneous application rate not to exceed 0.6 inches per
hour for spray zones 2, 3, 7, 8, 9, and 10. The instantaneous rate of application for spray zones shall not
exceed 0.35 inched per hour. ,
For spray zones 4 and 5, the application rate shall not exceed a cumulative loading of 12.74 inches over
any twelve (12) month period at an instantaneous application rate not to exceed 0.2 inches per hour.
8. No type of wastewater other than that from SierraPine Limited's Moncure Facility shall be sprayed onto
the irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while
normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such controls may
include the posting of signs showing the activities being conducted at each site.
11. Freeboard in five ponds (four treatment ponds and one holding pond) shall not be less than one feet at any
time.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses) deemed necessary by
the Division to insure surface and ground water protection will be established and an acceptable sampling
reporting schedule shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These
records shall include, but are not necessarily limited to, the following information:
a. date of irrigation,
b. volume of wastewater irrigated,
c. field irrigated,
d. length of time field is irrigated,
e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each field,
f. weather conditions, and
g. maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Pernittee at the point prior to irrigation
every March, July, and November for the following parameters:
BODS TSS
n
Fecal Coliform pH
NH3 as N Formaldehyde
a
Fecal Coliform shall be monitored at the discharge of the domestic wastwater package
treatment plant.
3
Three (3) copies of all operation and disposal records (as specified in condition 111 2) on Form NDAR-1
shall be submitted on or before the last day of the following month. Three (3) copies of all effluent
monitoring data (as specified in condition 111 3) on Form NDMR-1 shall be submitted on or before the last
day of April, August and December. All information shall be submitted to the following address:
NC Division of Water Quality
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
5. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 571-4700,
as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the
contents of a sludge digester; the known ,passage of a slug of hazardous substance through the facility;
or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of
adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators,
compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of compliance with
its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter form within five
(5) days following first knowledge of the occurrence. This report must outline the actions taken or
proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
1. Monitor wells SMW-3, SMW-4, SMW-5, SMW-8, SMW-9 and SMW-18 shall be sampled every March,
July and November for the following parameters:
NO3 Ammonia Nitrogen
TDS TOC
pH Water Level
Chloride Orthophosphate
Formaldehyde - In November Only
Volatile Organic Compounds - In November only by the method below
Method 6230D (Capillary - Column), "Standard Methods For The Examination of Water and
Wastewater", 17th ed., 1989
The measurement of water levels must be made prior to sampling for the remaining parameters. The depth
to water in each well shall be measured from the surveyed point on the top of the casing.
4
The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative
elevation of the measuring point for each monitoring well.
If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring well, additiona
sampling and analysis must be conducted to identify the individual constituents comprising this TOC
concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/l,
this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances
of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional
sampling and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, then the Raleigh Regional Office
Groundwater Supervisor, telephone number (919) 571-4700, must be contacted immediately for further
instructions regarding any additional follow-up analyses required. The results of all 'initial and follow-up
analyses must be submitted simultaneously.
The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality
Monitoring: Compliance Report Form) by the Groundwater Section, Permits and Compliance Unit, P.O.
Box 29578 Raleigh, N.C. 27626-0578 on or before the last working day of the month following the
sampling month.
2. Any additional groundwater duality monitoring, as deemed necessary by the Division, shall be provided.
The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L,
Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system
constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or
(2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance
of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate
remediation action in addition to the penalty provisions applicable under General Statute 143-
215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems
midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance
of standards at the Review Boundary shall require remediation action on the part of the permittee.
V. INSPECTIONS
Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of
wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection
log or summary including at Ieast the date and time of inspection, observations made, and any
maintenance, repairs, or corrective actions taken by the Permittee_ This log of inspections shall be
maintained by the Permittee for a period of three years from the date of the inspection and shall be made
available upon request to the Division or other permitting authority.
Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at
any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any
records that must be maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
5
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permi,, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application
and other supporting data.
This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there
is a name change of the Permittee, a formal permit request must be submitted to the Division accompanied
by an application fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may not be
approved.
4, Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to I43-
215.6C.
5. The issuance of this permit does not preclude the Permittee from complying with any and all statutes,
rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and
federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the Permittee for the
life of the project.
T The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after
being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to
revolve this permit as specked by ISA NCAC 2H .0205 (c)(4).
8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described therein,
and if warranted, will extend the permit for such period of time and under such conditions and limitations
as it may deem appropriate.
Permit issued this thWfifteenth day of November, 1999
NORTH
MANAGEMENT COMMISSION
-.Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. J. Mark Tracy, Plant Manager
Weyerhaeuser Company
Post Office Box 290
Moncure, North Carolina 27559
Dear Mr. Tracy:
ALTI.9;VA
IT
4
ti
:k
C)EHNR
February 28, 1997
Subject: Permit No. WQ0003396
Weyerhaeuser Company
Moncure Facility
Wastewater Spray Irrigation
Chatham County
In accordance with your request received November 13, 1996, we are forwarding herewith Permit
No- WQ0003396, dated February 28, 1997, to the Weyerhaeuser Company for the continued operation of
the subject wastewater treatment and spray irrigation facilities. The major modifications which have been
made are: 1- changing the monitoring point of the effluent from the point just prior to spray irrigation to the
discharge from the package plant, 2- the freeboard has been reduced from two feet to one foot in all 5
wastewater lagoons and 3- the groundwater monitoring has been changed requiring monitoring of wells
SMW-3, SMW-4, S1\4W-5, SMW-8, SMW-9 and SMW-18. Some other minor wording changes have
also been made per your request.
This permit shall be effective from the date of issuance until August 31, 2000, shall void Permit
No. WQ0003396 issued August 31, 1995, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will result
in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer
27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact,fR bYMoore-at (919) 733-
5083 extension 527.
Sincerely,
`Presto ward, In, P.E.
cc: Chatham County Health Department
Raleigh Regional Office, Water Quality Section
Raleigh Regional Office, Groundwater Section
Bob Cheek, Groundwater Section, Central Office
Training and Certification Unit (No Revised Rating)
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Weyerhaeuser Company
Chatham County
FOR THE
continued operation of a spray irrigation treatment and disposal facility with a treatment volume of 200,000
GPD, consisting of an 8.8 million gallon clay lined wastewater holding lake (pond #5); a grit settling pond
(pond #4) which will receive wastewater from pond #5, plant site wastewater, and wash down water; a
grit settling pond (pond #1) which will receive the Roberts-Boze clarifier backwash wastewater; a
domestic wastewater package treatment plant consisting of a bar screen, a 7,000 gallon aeration tank, a
1,167 gallon secondary clarifier, a 1,047 gallon sludge holding tank, 36 CFM dual blowers, a 185 gallon
chlorine contact tank equipped with tablet feed type chlorinator and related appurtenances; an aerobic
treatment pond (pond #2) which will receive the wastewater from pond #4, pond #1, and treated effluent
from the domestic treatment plant; a secondary settling pond (pond #3) which will receive all the
wastewater from pond 42; a 500 GPM pumping station to transport the wastewater from pond #3 to the
spray irrigation field; an 800 GPM pump station to recycle the wastewater from pond #3 back to
production for use as Plant process or wash down water and to transport wastewater to the storage pond
when spray irrigation is not possible; a center pivot irrigation system consisting of sprinkler nozzles
averaging 11.5 GPM divided into ten (10) 5.58 acre spray zones totalling 55.8 acres on a 100 acre
company owned site; and all associated piping, valves, controls, pumps, later level sensors, aeration units
and other appurtenances to serve Weyerhaeuser Company's Moncure Facility with no discharge of wastes
to the surface waters, pursuant to the request received November 13, 1996, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and approved by the Department
of Environment, Health and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until August 31, 2000, shall void Permit
No. WQ0003396 issued August 31, 1995, and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. The spray irrigation facilities shall be effectively maintained and operated at all times so that
there is no discharge to the surface waters, nor any contamination of ground waters which
will render them unsatisfactory for normal use. In the event that the facilities fail to
perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate
corrective actions including those actions that may be required by the Division of Water
Quality, such as the construction of additional or replacement wastewater treatment and
disposal facilities.
2. The issuance of this pem-iit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
3. The residuals generated from these treatment facilities must be disposed of in accordance
with General Statute 143-215.1 and in a manner approved by the North Carolina Division
of Water Quality.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under
separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for
this waste treatment and disposal system. These buffers are not intended to prohibit or
prevent modifications, which are required by the Division, to improve performance of the
existing treatment facility. These buffers do, however, apply to modifications of the
treatment and disposal facilities which are for the purpose of increasing the flow that is
tributary to the facility. These buffers do apply to any expansion or modification of the
spray irrigation areas and apply in instances in which the sale of property would cause any
of the buffers now complied with, for the treatment and disposal facilities, to be violated.
The applicant is advised that any modifications to the existing facilities will require a permit
modification.
II. OPERATION AND MAINTENANCE REQUIREMENTS
The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
3. A suitable vegetative cover shall be maintained.
4. Irrigation shall not be performed daring inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
2
7. For spray zones 1, 2, 3, 6, 7, 8, 9, and 10, the application rate shall not exceed a
cumulative loading of 52 inches over any twelve (12) month period at an instantaneous
application rate not to exceed 0.6 inches per hour for spray zones 2, 3, 7, 8, 9 and 10. The
instantaneous rate of application for spray zones I and 6 shall not exceed 0.35 inches per
hour.
For spray zones 4 and 5, the application rate shall not exceed a cumulative loading of 12.74
inches over any twelve (12) month period at an instantaneous application rate not to exceed
0.2 inches per hour.
8. No type of wastewater other than that from the Weyerhaeuser Company's Moncure Facility
shall be sprayed onto the irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
11. Freeboard in the 5 ponds (4 treatment ponds and 1 holding pond) shall not be less than one
foot at any time.
III. MONITORING AND _REPORTING REQUIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue analyses)
deemed necessary by the Division of Water Quality to insure surface and ground water
protection will be established and an acceptable sampling reporting schedule shall be
followed.
2. Adequate records shall be maintained by the Pernuttee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to, the following
information:
a. date of irrigation,
b . volume of wastewater irrigated,
c. field irrigated,
d . length of time field is irrigated,
e. continuous daily, monthly, and year-to-date hydraulic (inches/acre) loadings for each
field,
f. weather conditions, and
g . maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Permittee at the point prior
to irrigation every March, July and November for the following parameters:
BOD5 TSS
Fecal Coliform pH
NH3 as N Formaldehyde
n Fecal Coliform shall be monitored at the discharge of the domestic wastewater
package treatment plant
4. Three (3) copies of all operation and disposal records (as specified in condition III 2) on
Form NDAR-1 shall be submitted on or before the last day of the following month. Three
(3) copies of all effluent monitoring data (as specified in condition III 3) on Form NDMR-1
shall be submitted on or before the last day of April, Augst and December. All information
shall be submitted to the following address:
NC Division of Water Quality
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
5. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number
(919) 571-4700 as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a sludge digester, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
1. Monitor wells SMW-3, SMW-4, SMW-5, SMW-8, SMW-9 and SMW-18 shall be
sampled every March, July and November for the following parameters:
NO3 Ammonia Nitrogen
TDS TOC
pH Water Level
Chloride Orthophosphate
Formaldehyde - In November Only
Volatile Organic Compounds - In November only by the method below
Method 6230D (Capillary - Column), "Standard Methods For The Examination of
Water and Wastewater", 17th ed., 1989
4
The measurement of water levels must be made prior to sampling for the remaining
parameters. The depth to water in each well shall be measured from the surveyed point on
the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to
provide the relative elevation of the measuring point for each monitoring well.
If TOC concentrations greater than 10 mg1l are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If the TOC concentration as measured in
the background monitor well exceeds 10 mg/l, this concentration will be taken to represent
the naturally occurring TOC concentration. Any exceedances of this naturally occurring
TOC concentration in the downgradient wells shall be subject to the additional sampling
and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, then the Raleigh
Regional Office Groundwater Supervisor, telephone number (919) 571-4700, must be
contacted immediately for further instructions regarding any additional follow-up analyses
required. The results of all initial and follow-up analyses must be submitted
simultaneously.
The results of the sampling and analysis must be received on Form GW-59 (Groundwater
Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and
Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 on or before the last
working day of the month following the sampling month.
2. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall
be provided.
The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 250
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the
disposal systems midway between the Compliance Boundary and the perimeter of the
waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
V . INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities
to prevent malfunctions and deterioration, operator errors and discharges which may cause
or lead to the release of wastes to the environment, a threat to human health, or a nuisance.
The Permittee shall keep an inspection log or summary including at least the date and time
of inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Water Quality or other permitting authority.
5
3. Any duly authorized officer, employee, or representative of the Division of Water Quality
may, upon presentation of credentials, enter and inspect any property, premises or place on
or related to the disposal site or facility at any reasonable time for the purpose of
determining compliance with this permit, may inspect or copy any records that must be
maintained under the terms and conditions of this permit, and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
7. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4)•
The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the 28th day of February, 1997.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
1
PC
Preston H ward, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0003396
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
October 4, 1995
JOSEPH W KLOEKER
WEYERHAEUSER - LETCO SITE / MONCURE
P0BOX 290
MONCURE NC 27559
Subject: Denial of Permit Rescission Request
Weyerhaeuser-Letco Site/Moncure
State Permit No. WQ0003396
Chatham County
Dear Mr. Kloeker:
Reference is made to your request for rescission of the subject State Permit. Staff of
the Permit & Engineering Section have confirmed that this NonDischarge Permit is still c ;,
required. Therefore, your request to rescind State Permit No. WQ0003396 is denied. =�
It is also understood that the Annual Administering and Compliance Monitoring Fee €_
has been paid and through your phone conversations with DEM staff, you now
acknowledge that this permit is still necessary for your facility. _?
If it would be helpful, to discuss this matter further, I would suggest that you contact ='
Judy Garrett, Water Quality Regional Supervisor, Raleigh Regional Office at (919) 571-�
4700.
Sincerely,
o A. Preston Howard, Jr:, R.E.
cc: Wilmington Regional Office - w/attachments
Permits & Engineering Unit - Carolyn McCaskill - w/attachments
Fran McPherson, DEM Budget Office
Facilities Assessment Unit - Robert Farmer - w/attachments
Facilities Assessment - Non Discharge Unit,- Lou Polletta - w/attachments
Central Files - w/attachments
-=a
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathah B. Howes, Secretary
A. Prestonoward, Jr., P.E., Director
Ca W ✓aa u V-
�i—J v`s ss �. -f f�+ i s ,ern I
1D FE F1
September 18, 1995
IOSEPH W KLOEKER 7 L_ 'Nk 'z_ � V M 9 A 9
WEYERHAEUSER - LE O SITE / MONCURE
P O BOX 290
MONCURE NC 27559 �j Cyc,
v T — 12C
-�.LC.r5 "1LvlS
v��� �c� ►�e 5 C' r1
Deaz` Ir.oeker:
Su
Acknowledgment of Permit Rescr
eyerhaeuser-Letco Site/Mo ure
St e Permit No. WQ00033 6
Chat County
Spray 'gation Permit
C� 'Y1
ion Request
V- ell t �- -
This is to acknowledge receipt of your request/that State Permit No. WQ0003396 be
rescinded. By signing the back side of your al fee Invoice\\��ou .have indicated that you no
longer need this permit to spray,and are requesting that the perrrut`be rescinded.
By copy of this letter, I am
mit as no longer needed. this per
longer needed, State Permit No.
If there is a need for any ad
contact Robert Farmer at (919),
.confirmation from our Ral " h Regional Office that
rification by the regional office at the permit is no
3396 will be rescinded.
:gal information or clarification., please do of O hesit�C411CD
5083, ext. 531. MOVED
Sincerely, S E P 2 51"5
FA lilES ASSESSMENT U
Robert L. Sledge, Supervisor
Compliance/ Enforcement Group
cc; Water Quality Regional Supervisor - w/attachments
Permits & Engineering Unit - Carolyn McCaskill- w/attachments
Compliance/Rescission Files - w/attachments N -+
Central Files- w/attachments
jP-t v-rn i
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 9194733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
NON NPDES FACILITY AND PERMIT DATA 09f08/95 10:06:22
UPDATE OPTION TRXID SOU KEY LI00003396
-1ERSONAL DATA FACILITY APPLYING FOR PERMIT APP/PERMIT FEE 4GO.00 REGION
:ACILITY NAME) WEYERHAEUSER-LETCO SITE/MO---o COUNTY) CHAIHRM 05
ADDRESS: NAILING (REQUIRED) ENGINEER:
STREET; PO BOX 290 STREET:
CITY! MONCURE S T NC ZIP 27559 CITY: S T ZIP 27204
TELEPHONE 919 542 -2129 TELEPHONE:
STATE CONTACT) SEYMOUR FACILITY CONTACT MARK TRACY
TYPE OF PROJECT> SPRAY IRRIGATION 24 LAT: 3535300 LONG: 07902420
DATE APP RCVD 01/31/95 N=NEU,M=MODIFICRT:ON,R=REISSUE) R
DATE ACKNOWLEDGED 01/31/95 DATE REVIEWED 04/05/95 RETURN DATE
REG COMM REQS 02/10/95 DATE DENIED / / NPDES = _ _ ___
REG COMM RCVD 04/05/95 DATE RETURNED f / TRIG Q -- .0000 MGD ADD INFO REQS 04/26/95 OT AG CON REQS 02/10/95 TRIS DATE-
ADD INFO RCVD 05/06/95 OT RG COM RCVD OS/01/95
END STAT APP P OS/05/95 DATE ISSUED / / DATE EXPIRE 07/31/95
FEE CODE( 2)1=C>1MGD),2=(>IOKGD),3=()1KGD),4=(<IKGD+SF),5=(S)300A),6=CS<=300R),
7=(SENDEL),S=CSEDEL),9=CCLREC),0=CNO FEE) DISC CODES 19 ASN/CHG PRMT
ENG CERT DATE 01/18/91 LAST NOV DATE / / CONBILLC )
COMMENTS: PERMIT RESCISSION REQUESTED-RF
MESSRGE: r-- DATA MODIFIED SUCCESSFULLY -r-
Return This Portion With Check
ANNUAL FEE PERIOD
PAYMENT DUE DATE
ANNUAL FEE FOR NON-"IPD ES P E:RM I T
1 3 DISCOUNT FOR COMPLIANCE
N- r ANNUAL FEE -PAY THIS AMOUNT
PERMITTEE:
WEYERHAEUSER-LETCO
PO BOX 290
tIONCURE NC 27559
INVOICE
DATE.
07/01/95 - 06/130/96 08/11/95
C9/11/95
�f000+J339b ��:ti'a.
5800.00
�1
5200. oc
a600.oc °—
Remit To:
SITE/'vIONCU6 Environment, Health and Natural Resources
Division of Environmental Management
P.O. Box 29535-
Raleigh, N.C. 27626-0535
This annual fee is required by the North Carolina Administrative Code for the cost of• administering
and compliance monitoring for an environmental permit, This is not a renewal fee or a penalty.
It is required of any person holding a permit for a treatment facility for any time during the
annual fee period, regardless of the facility's operating status. Failure to pay the fee by the due date
will subject the permit to revocation. Operation of a treatment facility without a valid permit is a violation
and subject to a S10,000 per day fine. If the permit is revoked and you later decide a permit is needed, you
must reapply, with the understanding the permit request may be denied due to changes in environmental,
regulatory, or modelling conditions. If you do not wish to continue to hold the permit referenced on the front
of this notice, please complete and sign the statement below and return. If you have questions, please contact
the Annual Administering and Compliance Monitoring Fee Coordinator at 919/733-7015 - Ext. 210.
I have read and understand the above information. It is my desire to not pay this fee and
1 hereby request that Permit No. W6,#Q 3J9% be rescinded.
Xa91
Print or type name of permittee or agent
ature of permittee or agent
Data
State of North Carolina
Department of Environment,
Health and Natural Resources *.
Division of Environmental Management ..
James B. Hunt, Jr., Governor r M
Jonathan B. Howes, Secretary r"`1
A. Preston Howard, Jr., P.E., Director
August 31, 1995
Mr. Mark Tracy, Plant Manager
Weyerhaeuser Company
Post Office Box 290
Moncure, North Carolina 27559
Subject: Permit No. WQ0003396
Weyerhaeuser Company
Moncure Facility
Wastewater Spray Irrigation
Chatham County
Dear Mr. Tracy:
In accordance with your application received January 31, 1995, we are forwarding herewith Permit
No. WQ0003396 dated August 31, 1995, to Weyerhaeuser Company for the continued operation of the
subject wastewater treatment and spray irrigation facilities. This permit allows a higher spray loading rate
for the subject irrigation field, as noted in the updated soils scientist report submitted. Please note, that by
this permit, the Division's Groundwater Section is requiring an additional upgradient monitoring well and
is reinstating monitoring for Total Dissolved Solids and Chloride. Additionally, monitoring for
Orthophosphate shall replace the monitoring of Total Phosphorous. It is noted that a substantial portion of
the subject treated wastewater is recycled back for use in the Weyerhaeuser Company Moncure
Manufacturing Plant.
It is understood Weyerhaeuser Company shall divert storm water away from the subject
collection/treatment facilities to comply with a Special Order by Consent, EMC WQ No. 93-06 (SOC).
This action is associated with the newly issued stormwater Permit No. NCS000151. It is noted that minor
pipe and valve eliminations or re -directions, may be needed to divert the stormwater from the subject permit
facilities, but there will be no changes to the subject treatment and spray irrigation facilities. The submitted
application indicates the wastewater flow will be greatly reduced. The wastewater flow diagrams provided
indicate an overflow discharge, at the holding lake, shall be eliminated, and that the Plant Filtered Water
and Plant Recycled Water shall be redirected to the initial treatment pond rather than going through the
holding lake first. Weyerhaeuser Company is reminded that an unpermitted discharge is a violation of this
permit and must not occur. Please note, a permit must be obtained prior to construction of any treatment
facilities requiring a permit.
This permit shall be effective from the date of issuance until August 31, 2000, shall void Permit
No. WQ0003396 issued May 31, 1994, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish
an adequate system for collecting and maintaining the required operational information will result in future
compliance problems.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
It is understood that the treated effluent from a 7,000 GPD domestic package wastewater
treatment facility (NPDES permit No. NCO040711) is discharged into treatment pond_ No. 2, and is
ultimately spray irrigated or recycled as part of the subject spray irrigation system. As a result, the
domestic wastewater facility has been listed as a wastewater contributor to this non -discharge permit.
Because domestic wastewater does enter the subject spray irrigation facilities, monitoring for Fecal
Coliform is required. Please note Weyerhaeuser Company must address the handling and stabilization of
the domestic residuals. Since, it has been determined that the wastewater from the domestic package plant
can be handled by the non -discharge spray system, Weyerhaeuser Company is also required to contact the
Division's NPDES permitting unit to request the NPDES permit issued for this package treatment plant be
voided.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer
27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Mr. John Seymour at
(919) 733-5083 ext. 546.
Sincerely, n
o G
A. Preston Howard, Jr., P.E.
cc: Chatham County Health Department
Woodward -Clyde Consultants, Inc.
Raleigh Regional Office, Water Quality Section
Raleigh Regional Office, Groundwater Section
Brian Wootton, Groundwater Section, Central Office
Training and Certification Unit
Facilities Assessment Unit
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Weyerhaeuser Company
Henderson County
FOR THE
continued operation of a 200,000 GPD spray irrigation treatment and disposal facility consisting of an 8.8
million gallon clay lined wastewater holding lake; a grit settling pond (pond #4) which will receive
wastewater from the holding lake, plant site wastewater, and wash down water; a grit settling pond (pond
#1) which will receive wastewater from the Roberts -Bone clarifier backwash water; a domestic wastewater
package treatment plant consisting of a bar screen, a 7,000 gallon aeration tank, a 1,167 gallon secondary
clarifier, a 1,047 gallon sludge holding tank, 36 cfm dual blowers, a 185 gallon chlorine contact tank
equipped with tablet feed type chlorinator and related appurtenances; an aerobic treatment pond (pond #2)
which will receive the wastewater from pond #4, pond #1, and treated effluent from the domestic treatment
plant; a secondary settling pond (pond #3) which will receive all the wastewater from pond #2; a 500
GPM pumping station to transport the wastewater to the spray irrigation field or recycle the wastewater
back to production for use as Plant process or wash down water; a system of 11.5 gpm sprinkler -nozzles
divided into ten (10) spray zones on a 55 acre company owned site; and all associated piping, valves,
controls, pumps, later level sensors, aeration units and other appurtenances to serve Weyerhaeuser
Company's Moncure N.C. Fiberboard and Particleboard Manufacturing Plant with no discharge of wastes
to the surface waters, pursuant to the application received January 31, 1995, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and approved by the Department
of Environment, Health and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until July 31, 2000 shall void Permit No.
WQ0003396 issued May 31, 1994, and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. The spray irrigation facilities shall be effectively maintained and operated at all times so that
there is no discharge to the surface waters, nor any contamination of ground waters which
will render them unsatisfactory for normal use. In the event that the facilities fail to
perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate
corrective actions including those actions that may be required by the Division of
Environmental Management, such as the construction of additional or replacement
wastewater treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
3. The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Environmental Management
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under
separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for
this waste treatment and disposal system. These buffers are not intended to prohibit or
prevent modifications, which are required by the Division, to improve performance of the
existing treatment facility. These buffers do, however, apply to modifications of the
treatment and disposal facilities which are for the purpose of increasing the flow that is
tributary to the facility. These buffers do apply to any expansion or modification of the
spray irrigation areas and apply in instances in which the sale of property would cause any
of the buffers now complied with, for the treatment and disposal facilities, to be violated.
The applicant is advised that any modifications to the existing facilities will require a permit
modification.
II. OPERATION AND MAINTENANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and, document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
3. A suitable vegetative cover over the spray field shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
N
7. For spray zones 1, 2, 3, 6, 7, 8, 9, and 10, the application rate shall not exceed a
cumulative loading of 52 inches over any twelve (12) month period. The instantaneous
application rate shall not exceed 0.6 inches per hour for spray zones 2, 3, 7, 8, 9, and 10,
and 0.35 inches per hour for spray zones 1 and 6.
For spray zones 4 and 5 the application rate shall not exceed a cumulative loading of 12.74
inches over any twelve (12) month period at an instantaneous application rate not to exceed
0.2 inches per hour.
8. No type of wastewater other than that from Weyerhaeuser Company's Moncure N.C.
Fiberboard and Particleboard Manufacturing Plant shall be sprayed onto the irrigation area
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
11. Freeboard in the four treatment ponds and the holding lake shall not be less than two feet at
any time.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses)
deemed necessary by the Division of Environmental Management to insure surface and
ground water protection will be established and an acceptable sampling reporting schedule
shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to, the following
information:
a. date of irrigation,
b . volume of wastewater irrigated,
c. field irrigated,
d. length of time field is irrigated,
e. continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each
field,
f. weather conditions, and
g . maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Permittee at the point prior
to irrigation every March, July, and November for the following parameters:
BOD5 TSS
pH NH3 as N
Formaldehyde Fecal Coliform
4. Three (3) copies of all operation and disposal records (as specified in condition III 2) on
Form NDAR-1 shall be submitted on or before the last day of the following month. Three
(3) copies of all effluent monitoring data (as specified in condition III 3) on Form NDMR-1
shall be submitted on or before the last day of April, August, and December. All
information shall be submitted to the following address: -
NC Division of Environmental Management
Water Quality Section
±' Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
3
5. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number
919/ 571-4700 as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a sludge digester, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENIS
Within 90 days of permit issuance, one (1) upgradient monitor well shall be installed to
monitor groundwater quality. The well shall be constructed such that the water level in the
well is never above or below the screened (open) portion of the well at any time during the
year. The general location and name for each well is marked on Attachment A. The
monitoring well shall be located at the review boundary, constructed in accordance with
this permit, and approved by the Raleigh Regional Office.
2. The existing monitor wells MW-1, MW-3, MW-4, and MW-5, and the new monitor well
MW-6 shall be sampled initially after construction and thereafter every March, July, and
November for the following parameters:
NO3 Ammonia Nitrogen
TDS TOC
pH Water Level
Chloride Formaldehyde
Orthophosphate
Volatile Organic Compounds - In November only (by Method 1 or 2 below)
Method 1: Method 6230D (Capillary - Column), "Standard Methods For The
Examination of Water and Wastewater", 17th ed., 1989
Method 2: Method 502.2 "Methods For The Determination Of Organic Compounds
In Drinking Water", U.S. EPA-600/4.88/039
The measurement of water levels must be made prior to sampling for the remaining
parameters. The depth to water in each well shall be measured from the surveyed point on
the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to
provide the relative elevation of the measuring point for each monitoring well.
4
If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If. the TOC concentration as measured in
the background monitor well exceeds 10 mg/1, this concentration will be taken to represent
the naturally occurring TOC concentration. Any exceedances of this naturally occurring
TOC concentration in the downgradient wells shall be subject to the additional sampling
and analysis as described above.
If any volatile organic compounds are detected by Method 6230D, or the equivalent Method
502.2, then the Raleigh Regional Office Groundwater Supervisor, telephone number 919/
571-4700 must be contacted immediately for further instructions regarding any additional
follow-up analyses required. The results of all initial and follow-up analyses must be
submitted simultaneously.
The results of the sampling and analysis shall be sent to the Groundwater Section, Permits
and Compliance Unit, P.O. Box 29535 Raleigh, N.C. 27626-0535 on Form GW-59
[Compliance Monitoring Report Form] every April, August, and December.
3. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall
be provided.
4. All wells that are constructed for purposes of groundwater monitoring shall be constructed
in accordance with 15A NCAC 2C .0108 (Standards of Construction for Wells Other than
Water Supply) and any other state and local laws and regulations pertaining to well
construction.
5. The Raleigh Regional Office, telephone number 9191571-4700 shall be notified at least
forty-eight (48) hours prior to the construction of any monitoring well so that an inspection
can be made of the monitoring well location. Such notification to the regional groundwater
supervisor shall be made during the normal office hours from 5:00 a.m, until 5:00 p.m. on
Monday through Friday, excluding state holidays.
6. The COMPLIANCE --BOUNDARY for the disposal system is specified by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 25.0
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the
disposal systems midway between the Compliance Boundary and the perimeter of the
waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
7. Within sixty (60) days of completion of all monitoring wells, the permittee shall submit two
original copies of a scaled topographic map (scale no greater than 1 ":100') signed and
sealed by a professional engineer or a state licensed land surveyor that indicates all of the
following information:
a. the location and identity of each monitoring well,
b. the location of the waste disposal system,
c. the location of all property boundaries,
d. the latitude and longitude of the established horizontal control monument,
e. the relative elevation of the top of the well casing (which shall be known as the
"measuring point"), and
f. the depth of water below the measuring point at the time the measuring point is
established.
The survey shall be conducted using approved practices outlined in North Carolina General
Statutes Chapter 89C and the North Carolina Administrative Code Title 2.1, Chapter 56.
The surveyor shall establish a horizontal control monument on the property of the waste
disposal system and determine the latitude and longitude of this horizontal control
monument to a horizontal positional accuracy of +1- 10 feet. All other features listed in a.
through e. above shall be surveyed relative to this horizontal control monument. The t
positional accuracy of features listed in a. through e. above shall have a ratio of precision
not to exceed an error of closure of 1 foot per 10,000 feet of perimeter of the survey. Any
features located by the radial method will be located from a minimum of two points.
Horizontal control monument shall be installed in such a manner and made of such
materials that the monument will not be destroyed due to activities that may take place on
the property. The map shall also be surveyed using the North American Datum of 1983
coordinate system and shall indicate the datum on the map. All bearings or azimuths shall
be based on either the true or NAD 83 grid meridian. if a Global Positioning System
(GPS) is used to determine the latitude and longitude of the horizontal control monument, a
GPS receiver that has the capability to perform differential GPS shall be used and all data
collected by the GPS receiver will be differentially corrected.
The maps and any supporting documentation shall be sent to the Groundwater Section,
N.C. Division of Environmental Management P.O. Box 29535 Raleigh, N.C. 27626-
0535.
8. Upon completion of all well construction activities, a certification must be received from a
professional engineer certifying that the monitoring wells are located and constructed in
accordance with the Well Construction Standards (15A NCAC 2C) and this permit. This
certification should be submitted with copies of the Well Completion Form (GW-1) for
each well. Mail this certification and the associated GW-1 forms to the Permits and
Compliance Unit, Groundwater Section, P.O. Box 29535, Raleigh, NC, 27626-0535.
9. For the initial sampling of the well as specified elsewhere in the permit, the permittee shall
submit a copy of the GW-1 Form (Well Completion Form) with the Compliance
Monitoring Form (GW-59) for that well. Compliance Monitoring Forms that do not include
copies of the GW-1 form will be returned to the permittee without being processed. Failure
to submit these forms as required by this permit may result in the initiation of enforcement
activities pursuant to NC General Statutes 143-215.6.
V . INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities
to prevent malfunctions and deterioration, operator errors and discharges which may cause
or lead to the release of wastes to the environment, a threat to human health, or a nuisance.
The Permittee shall keep an inspection log or summary including at least the date and time
of inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Environmental Management or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the disposal site or facility at any reasonable time for the
purpose of determining compliance with this permit, may inspect or copy any records that
must be maintained under the terms and conditions of this permit, and may obtain samples
of groundwater, surface water, or leachate.
0
VI. faENERAL CONDITIONS
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
7. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
Permit issued this the 31st day of August, 1995
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
A. Preston oward, Jr., 1?.E., Director /
Division of Environmental Management
By Authority of the Environmental Management Commission
Permit Number WQ0003396
9 1yf
K
Q `, 1�'• �,� „. 1, ��. ' �
. 46
\\ , f,
. e1• ae�r F�,c
N � 3
`e2• \ N•
V
AjyWODO
Ij
Bill l-77-
iW
ag n
19
BM,
—193
Water •11
/A
zz�p 76 Tank
-Y "IF
A
\V3
29,
Os
tIs
1 174
rpilo
Substation
o
"X
C,
,117S 3 "Cern
2-1
..7.0
!Cern. 00
ckhaveii'
t
ZA
. 15
1�0
00
RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
Narne of Facility: v
r 'L add Ag, V Mcd r 14 V
Au. I are,[
Owner or Contact Person:
T
Mailing Address:
�o a �. s~e
7 S
County: , CIQ�I,Qa,
_ Telephone:
Present Classification:
New Facility
Existing Facility
NPDES Per. No. NC00
NDndisc. Per. No.►rj2c&96Health Dept. Per. No
Rated by: kH i`►#MV4&*
_ Telephone:
Date: oS e7
Reviewed by:
Health Dept
Telephone:
Regional Office
Telephone:
Central Office
Telephone:
ORC:
Grade:
Telephone.
Check Ciassification(s):
Subsurface _ V"' Spray Irrigation
LandApplication
Waslev,ater Classification: (Circle One) I II IV
Total Points:�
' c `,7 P?CC= cS AN A 0D\ -PE!JT Wry A = ANbMB& PART OP Itr ' IFMt ' P ' "n,0N
!'�- Ge C'�' �e��-'�>,:'c,C?='rr.-':71.+-rv^! � T+i= Pi�.~�� O��xSS!�"I�;7%F` �..��.��:cT�'`�` .i:.� yt•+s�'s�'a�i�.r9
Or, _YCr S==IL-rt �L L. -GG61, M t,'a- !D:i6D2. LNF�Sz F.Fc Ey EM=7 MOf,' C>..FSSlFr-AnO
S'.S'JRFACE CLASS ROATON
(check e:' units than apply)
1 septic tanks
2_purnp tanks
siphon or pump -dosing systems
4. sand fillers
5—crease traprnlerceplor
E oi,lwaier Separalor$
7 suLs-j'ane lrealmeni and dispcsa`:
aravily
Cre$$ure
bj,� C.5 a d�01�sf«'pJK11V
C411ti t14pfks v.`a� Layc-ns t""O ""r1`
Pretreeiment ci wsstew4eter In excess of these
system and will require an operator with an
SPRkY IRPJSkT1aN CLASSFKk=N
(check all units that apply)
1. V- preliminary Irealmeni (definition no. 32 j
2 !i lagoons
3. septic tanks
<, t/ pump tanks
5. i!—pumps
S. sand fillers
7. grease trap interceptor
8 oil/wafer separalors
9.41' disinieclion
M chemica: addition for
nutrientlalgae control
pray Irrigalion of waslewieler
components shell be rated using the point rating
appropriate duel certification.
LAND APP4tCATl0?.lRt SIAUALS CLASSIFICATION (Apples only to permit holder)
1. _ Land appli=lion of biosolids, residuals or conlaminaled coils on a designated slit.
WASTEWA T ERTnJ,TMEN'T FAC4L(TYCLASSFK'.r,T10N
The follow:ns systems shall be assigned a Class I classiricalion, unless the flow is of a signiiic.anl quantify o. the itc-hnology Is
un�sua'. y co-ptex, fo require consideralion by the Commission on a case -by -case basis: (Check V Appropriate)
t Oil'waler Separator Systems eansisling only of physical separation, pumps and disposal;
2, 5eplic TanklSand Filter Systems eonsisling only of septic_ tanks, dosing apparalus, pumps,sand filters, disinfection
and direct discharge;
3 Lapoor, Systems consisting only of pieliminary treatment, lagoons, pumps, disinfedion, necessary chemical
trea'ment for algae or nutrient control, and dirto discharge;
<. Closed•Ioop Re:ycle Systems;
5 GroL-ndwa,er Remed;alio^ Sysiems oonsisling only o' pumps, air -stripping, carbon adsorplion. disinfection and
disposal;
6. Fish iarm$ wish discharge to s-ur'dce waters;
7, wver Piarrl sludge handimG aria+ boa -wash water treatment;
6. Sea'D]:r pro eminp tcnsisling of sueening end disposal.
f?, 5i rgle-iesily discharging systems with the exception of Aerobic Treatment Units, will be ciassilied ii permitted after
.July 1, 1-n3 or it upon ins; eUion by the Division, It is sound that the system is not being adequate!)• operated or
maintained. Such systems will be notified of the ciassificalion or rectassifiration4�y the Commission, in writing.
rThe following Scale is used for rating wastewater treatment facilities; (circle appropriate
points)
POMS
(1)
L1duclrls Pnitasrnsrs Llnhs tv lwdusnlar 481Wtfon W.
(2)
DEr *N FLOW OF Pi.ANT IN gyd Inoi appticabla to nonconlxrrdnslod mottng wears, sk+dv t h1nilliry
kaki" for water Pvrlfiutbn Dfa.•slc, totally cksad cycle syalens(aar► Ideflnhion Nc. 11). arld lacuias
COtliiatirip only 01 flan, (L)(d) or barns (a)(d) and (11)(d))
•
0 YARD» _._..._M_..
..1
5C 0D1 1DD 0D D.
1DC.001-. 250,000 _.. _
7fYaaj
25C,671 - 600,00D...
bW,DC1 - 1.DDD,0O0__
1.DD0.001 2.DD0.000.. _
1 D
2,D0. M1 (arid zrp) die 1 point sdoiciona for saoh M.Wo gld ospaahy up 10 a
(3)
Oas Flow
Pn=.lu Yi1 R,Y sly.cr"r E55)S (w rialvstian hko32)
or
(b} l+layvnka' Sassrs, Stacie Scararss exr ComrnSnrling Dovlms
(c) Grt
,q2�
or
(d) 164tha•is WAerated Grl Ramwa!___�__�__
of
{1) Inslrurnsntad Flow Msaavrsl v?jj
»y
I h1 lnl,wrx Flow
{I) Grease or Oil Separators - GravFy—
Disxolvat? Air Row ion-. .......«---..._—_,_.»... __«
{ 1) Pro chlorination.... -
«» _
(a)
FriM:4iTigE4TNliIS TSPA7CESSES
_�
(•) Seplic Tank (sss dalinitiorl No, t3).
(b) fmhol, Tan];- —...._..- _
Primary CiariEiers.....» ................... .«... _ _._.
_._� ..
(d} Se:170r, Ponds or Ss!!irlg Tanks for lnorgsric Non-toxlc µalartaic (slvdge haM14lrrl; lai:+laifs for'
M'a1017 pvriltca:ian Plsn:s, sand, grave., (tons, and other minln; opf•aiw-A excep: raerealio Rai
anivi'4S 1=1` AS QIM or goi:1 fllinln�j}.......«......_......_._.«._.__.........��..»........_........«.«.««..__._...
(5)
S:'.`.7":AR"TREATM,rN"rk.KT5,1Pr'7GESSES
(a) CaScraceo;:s Scapa
(i) Aeralion-Kph Pulily Oxygen System...«.__
Dr`useC Ai: System,_ .....................
µs:han}:af Air System (fixed, Iloat;np or
.Sa;.aR1e Ssvdpe F+eaf."LIiDn.........«.._......._.�ti.««................»_.._.........«..................
pi) Irian, Fair
HighRals. _ ...«.. _. ... «_» _._.............«.. _.«_.....7
Facked Towe.................
(iii) g,obt:itMRled FihercirAeratad
(iv, Aeraled !spoons ......................._ .. d�.�......__.........
{vi) Sand Ftllan;-Inlermitlanf
Ao.1rc0atinp
(YL)
(viii) Cie'(str..................«.....................«.......»._..»»........._._....«......_...................
(ix) Si'>ile alagf syssem lot cvrnbined t7rbonaGooVa rs=, Yle! 0.' BDD and Nlropanous
reme-eW by rilril"iion (sss del;nn;on No. i2yPOinls for tliit hsm have 10 be in
add:tien to AORU (5}(a)(i} through
us;%zing the arrended ►vaGan prorate (see deinhion N031) .. ......................». ..2
uWain; other than the szlendee aeration
WN'ul14'% ad6;liolS 10 ar)hancs IM rsmcvar,,..._..««.._............_............. ...... ............ 5
(z1) Siolog;cal 6uhvt• ('Super Bups'jaddilion. ..»._..««.__...........»...»..........«..._.
(b) N.gc.;anovs Slaps
.....A
(() Aeral;on - K;h Purhy Ozypen byslam._.._ ...,..__..__...._...._...._...._...._.._..
2p
-
D�4vsoe Air Syalem.............. ......... ........ .............. ............ ........... .......... .... »_._.._...10
µevhanical Air System (fixed, fioaling of
Ss,asle SlddQe Rueration....«............ ,_ .. ....«.... ._. _.... «.«......_.._» _. ... ...3
(ii) Tr;ckling 1"Mor-Kph pate...._ . » �. .... _., ... ._.:............., .. ..7
Srandard Rara..«...«......._....._..........................................._............,...._......_.:...._......5 .
PackedTowar...................................................... _._....... ....... ._.....
......... ..............S
(ill) Bielcylcs' Aerated Fills., or Aerala. biosDpical F'dlst..._.,,,..___....,...,_._,,.»..............._......�.1G
(iv) Fi D7aim; Siolopits! CDn;adDri......«.....»._....»........ ....•...»....«.................................10
{v} Sa-d Fd.er - inreirni vv biolopiul....«.................... ............. ...................... _... _.»..�
r's:;tcu'alinp b;olopical............. .».«............................ .......................
.......... 3
(vi) "11ief............................. ................_«......._..._............»....»»........................ 3
161
TEnTVIRYD^mAn�":&NCEDTA;,tTt,E,E Lh'rT5,IPxxESSES
...........
(a) Ac+.a,•d Carbon buds -
whhoul carbon xapanaralion...«
3
wilh urbon lsgenaralion............ «.._..._..»_......_.«-......»......................................«..............15
(b) Powdsrad or Granular Acv.red Carbon Faso
v ;lhaul carbon fegenarat;Dl1................... .•.............._..».................._.................................5
with carbon rsieneration........ ._.............. .._............................................:..............-.......-.....1
5
(r:) All 61,1pPinC.................................... .................................. ....»............._...... ........................
.........5
(1)
Foam Saparallo, __
-5
(0)
ton f thah0e..
—.b
(h)
Lard Application d'frosted E'fWON (rw definNlon lift. 22b) (rot appIkAblit for sand.
ravel, aloe and eilt►r almUr mtnirl0 oparaliore) by high rile WAmiicin._._
�;crg
(r j
{J)
Phoaphomxn Pifforaf by &ctlopcat Ptaoesass (See dsle'Awn W. 26)».
(k)
folish;np Perot • wtthloul asraUon_
-2
wrilh asralbr�
—S
(f)
Post Asratbn • paasda
-�
tldlvo+ed o{ tatetdtattka.l _
._-_ . _....�Z
(m)
Reverse Damosis
( r,}
band or IAuelLMsdia Mart - iqw state
....._.....-2
h2h
o}
7raa:mrn prowtata
(p)
traa'man. paearswa for remove) of laxi: malsrislk *that than Rrsial or cyaNda
75
(7)
S'1Cr;ETFtc'.ATMEEN'f
(a)
bludpe Dig rzkn Tank - Hoalad
(a)
Aa robit
Llydta s 16 C
51Wdgs Siation (dlwmkw or
(c)
bludpo Dying Beds-Ora+Ay—..,..-
Varuum Aatlued.__
(a)
61wdpa Candhionsr (chemire or Iherma))
5
(fJ
Sludpa Thckener (gravity)--
(g)
DisWril Air Fblation Unit (rol appticabie to a ink mtod as
(h)
Sludge Gas W:zlil (lnrludinip 0aa supapa)
2
Il)
61udpo 1•ioidt% Tank - Aeraled
�. S
(j}
6ludga Inclranlor (rot bnsWdin; activated carbon 11Pane ration).__
0
(k)
Va:vum rshsr, Cantrilugo, at Four Press at other simltir dewalar6t0 derkac
—1 D
(1)
FIESID'JIt:5U7L1ZA-r0tVD1SP05ti(ndudcrgic+iarsudash)
(b.)
Lare Applicalicin (wrEaca and subaurlace) (see definhbn 22a)
by mnirsctin; to a land apalc&iion operslor or landlill operator who Molds the land
application parrnt or lanClii: permit_ —._.. _...-- -- --
-� --2
(c)
Dedteatsd l.andlill(burial) by the parmhtee of the wastewater troatmem lacllny
r
; S J
L J-ct"TDT
(a)
Chbrirtalion« _ --____......---
(E)
Do:llarination__
_ . .....�
(c)
Ozone..._...-.......__._....�.»._�»...__..»........................_......._ ........,._.....«..«..........._.....oar
(d)
Radiltian._--
(1 c)
C�i=WCAL ADD"TION SYSTEt,a.;S) ( ass daliriJOA hk. i) (no' appiubla to Cho.'hiitk; addtions MlaQ as bum
(_"),
(5}(a)[al), (6)(a), (6)(b), (7)R), (7)(s), (Ra), (R))b) or (L)jc) 6 points each:
Lis,
—
(11)
P..'SCEl.c.`;`oj5 LkrSrFr'i=I:USES
(a)
holds.; Fonds, kold,-V UnU or taming Ponds for Orpsnic or TorTc uatanahc ktciudtrtg wasiss
Irgm ntinin; oparafit)t'u acnainin; nhropsn or phosphorus earrtpounds In amounts slghlIcataly
c•ssle: than' Is eammon lot doreslic wattewaler.___..__...„_..
.-_-.__—.-A
(b)
Et.,usn: Flow Equaliaa:ion (no' applicubte to &to:&;* basinis wtich are inherent In land applitatlart
(e)
S''spo Dlscnarge;not applicable to storage basin lnhurom in land appscaGan
(C)
Fcr..ps............ _... ._.._..___«._....,�_�.
(s;
Stand 5f POWs* Supply._
(1)
The•ma' PoTiv-on Conrrl Elevia. _............... ....» » »».». »...» » » .. ...........Z
7OT/1 POINTS..`._........_.........__......_.........__�.........._.�
[BAR-i :l
Ck=I. .... _ -_ .,.«. _. _ . ..._ _.__..__.»._... ..5 25 Palma
».26.50 Poinlc
QaQsl »....M �.......� �_...��..._»..»..W......r .Y.»r��....»�«..»..61-65 Paints
65•Lip Poiras
Faeili!iet havin; a ra 4 o! one t"u;h lour points, b'aivs;ve, sec row require a eonified operator.
Fill havin; a-, ariyiiiI sludge prgcau wiT be assi;-ad a minimum elssaHica.ion at Elau 11.
Fa-. ,:-4s having un!rno-it processes lot the removal of motet or cyanide wbl be ass'gred a mirmum class;liration a.. Class IL
Fo CB+:+et having trea''me:t processes lot the biaogia: ramwal of phosphohrs will be ass;pned a minimtWm classification of Class Ill.
.W64 LEF1nrT14N5
IN 1e-P+'tS I11t 0*7 t1t.%'106A ail Wadtarter.
(:i Art..-tc Csa�rr &.91 A yhyl' a'rcr I�vcl' "roe IV rrs>urint sol.11e vo+rtir rnarr•u' cam r111rwatw eta aw t, The e0tvmnt7pt beds wive in Pis "Wrw 7 here
A I'a. 1au ,#-" 1*ems h c IC O.gY. tahC Y Pei nrn.Ai Pit' WW* sW arC ma) era oiM wpraw w a0.nr'aw When 6MI Catc Wi enrr errs r e"I ba to
gy ne stK or, rrs
wlr"a 9• pan: Y1s:
AcAl6c l+;ant A Lev n --,Ic". a,: We4s. art M+ari•naE in susp�eien and by Mft, b'"itet et4ston or rgarvc minat is rad'eaf Ii sti4iasr attuwstod
L+a 4• o' sr ,.^. 0�. a ne. dheJg : braid:
(:, tirt'.'v' A y0crat c' b"P--, at"i llt•r.e14 co•r•ln 11 a" w hp` poly alygn In a 14AO by Wori;, epIIL; n s: Oir!.sitr,y5a) Ensnare Aerasen. M
as t-ow.- a'rc;. p'erall s M't hyas✓'r dtu.•yer. tmo er is haws.
{a; Ar-.CJja''t ra-pi.i I.1I An) i,a Cr .loin a trip it P'COXOC, rr+MpK, eras htnntve (COOP inOUCitt glusa, q'1lin+, ►eea. etc.);
(5i Ar Sln'.piit A Patent by .4cr, r•,( a,-Wn.rr ie+ n MI twv.I'+af It 09We I ir ■rune it !CN 86.nrr.wxi W..V+ err ■.r 06a rAh arllasrf so to arlleaphws by
e'nyrra- r —% a chr s:s -a' pivimsl wnen —" der dr.ar. pedse such s_ Watrw, te'uana, ant ttArM,
It: Ca-lttr A65—vats. 71,r 1a' o,at%n e! stnaualsC tofbm by to sae of a lunar r: pwicr atsaornotr ngh 11"Varalvas wA'KA vWaa.Io one otigas To aSupeE
Ry Jrl.a 1: '
{�; G^. vas rcoua SupD A stags at rn:r_nn tDl:mlrn eta a+grrf r Wiovr 'soeonduy' alauml Nrttta:
(! C. t'l.pr A mocr.1,C8' a.dn in w.1ch fa7.•i:ug 1' Ivca it WIDE Y IK a'a4 setts Ito+. tputlr 01 70 sopavrt bOr+f+ OLd,n►ranr lf"isss-
(t, Cos- .1 A[? •T Srtla-I Thl acdo-v. o! cnr„ulh) Ic wsalr.l:a• a: 0, ap?''n:'r pew• rb p✓pclDl t• lmavarra 60101 rawew'_ pa efts vnD rr a3.alsn•tr CWVral.
e:r . Ina ea;lb ?; tt asps- Mr- t,Tra^.1 ctamirl and agaNn•. A;0'e6tor pone is Itae.e a SPO.,hr reevl: rr ba eOna'drrod wt► ynwe, rrw eatata:rt) tc utf
ghaal LAS) to W ,tits vat W rated as era oyWhown: srpaWhy Its ssdd a eatrrsse0 o1 a Idllw-9 SiRr"Ien pebhtl bar dfirartt pa#rpodes w!1 nwtll In M grawns ►ainp
reline as sopsrar ay "Firm:
(10) prow""! samsP tatifil. {rip- T!r aad`iSan of a f7ardcai siartTieltrtd oamh as irris. brr4 a loAds. or a pail r r fat SMArdpa Is realties to +neat prior in la
-appliration t a �swelxng televise;
(I q Con ad Cycle SrsLw'nY. Use of hoidreg panda or holdunp tacks bar eartiaWI"fi or wraelrwglr santsk+lrp torgsric, nd n•larslc rrattl le ram erred, gravel, arvarad
eiltru w star si+dr opsratorr. SLah systems Arai carry a rnatirraim, si trt'o priru np4r4!ars o1 Iem'plrp bolls or any ehr appunrlircas;
(17) CAaTbLftFPe Rrruw' of G.'borletaous DOD te-d WC-Porao►a barterer by MV.U&Wrl- A Airot stare sy$Iwn toq.ira0 b SZKV s paetriA 016JMI Mti4 On 800 and
tjrarrvhfe r"Naqen, wire' re rattle biological reactor;
(IS) DsdileVialrrL Tye panel Or cemVotq tedsselim of n&tdua! ar'frm h a"R orgy elwrriul or physical pnedase:
ptrist►µtsern ►rotom. TM corwrdton el Nrsfr•hlttyen it t vittlan vat; d .
gaevedsyds Frel"ta la rentering khizee Wu ►am walk VT"h he vale gf bet-sMacsivt b rl,-mchoilve snonbrarra;
Met Prsu- A recast agwalge macha.irdr it partially 410WAstriev alvopc;
'i Fain. Leporsfa. The piampe totwin; lei: wuerwslor a vratsws!r obvert as a rnswlt of tas".kv tertian" offeiries of dolrrort RUSSFAala MwFgh VA
tod,rtTiort or at In !r Ierm 0, ins bibblfs; CIO utee swm ►eciorrtani
it; am lots rnova.L Thu protest or romov;ns grit and woo, todry trinersl rmbr tram wastewater;
Nl;; trnc,:r. Tarsi A Also; Arc awl rraale-Ata, lank eearising a an sppdr ae6tnrnuion sdumbsf and a bww sbudpt trgssion drrrbrr.
(7, irelruttierwae Raw iAsamrrthn: A drv;cs wfidh Indcblor and rocordi rat* of bow;
(21) eon ESCOWT6. A d'rrical process In Which tors stern an Migrant saolssasas we olfhanQed;
(22Lane appiicasion:
(t; SLsdgs Daspess! A irea' akud;r &these nrM1rod by wF1eh wt1 W-ci r mry M owiod to land Fewt r by Itp IAV on " striate Or 07 atabesixfaca hisc6on (i,a.,
CHI at Pic-), (rs! alpictbee Ion typos W ahvdge do&CHave In (t I) of hie "o);
0) Treouc f NAw. The ptocssa al aprayhs V*s.d wastewater onto a I" area or ohtr wrfFo6i of ■ppitul+rt of waatrrrstor rtlo a lard was as a ROOM N fine
s4spea1) or trogmarr: .
(23; U.Mmer.WL A bow spade, eeninm&aly baei+alted, ncsf% dnrr, liar sprsling trsder grovity cndiiont see a polishiq irehaid ter rontuvbig susp'orded weeds
to-. atL WV,:
PA, 11"4—SU% ►rare&. The bInCh ;sal C=WWiian of WOLidiad rlVern (wnrtesJo and aryardc memo) to oridttod r9tsgan (La►Lally Still
(75) M-94 . Suga. A sepArala stage of weelrwalr teatnani Mbi;nse Ix Ste aperifir purpose el svlwarinp arhgreris riragon to rierale nitrg Mh:
chg Phv1p?eti RwtewA;- adcr:a; The fol=o al of photphmve tars wastewstsr by an oxiclarwck pmcott dewgns6 to orimncs Lawry uplako Of pryOaphorvL by 7e
sera ter p and s rns; .
(77l For 64nS Pone. A hddr,; pond lo9owing socoi FY Teatrrrrt Vft mAlaisrs ISllenion tires b &bow Stoning of $-My V.%ptndsd wide;
(71) Per, Aarsto•L Aorslion (ol,cwinq corh•'rhiorwl aacondisry ►eaVrlonl tarts to bteraau sllwrnl D.C. or ler any orix pirpost;
(2s) Pa: AdrgSort (Castnds) A petite; mashed by trhiar• di1141Free erygen b added to he altuxlL by a rorrhrdteriCS!, precut' mew of 11000ins down a Swiss of
slaps For wscs; The saw 0cnrriry oemLs " esbpt r wain moves In a WFIX tin layer teed h► oprraaon of he eaacads rogAril lee opwalm s4vst'nfn11; h&a, taro
poltELl art gss:Qve grr. Tha.'p, th's is an sstr,tt! slap to rtr,ibns the imia or" d.bdsa sFe pormtf;
(W) Pw'oaced it G.an.isr Anrvesad.Cvbon Fare. A bephyaiea! egrban proc►u hat uitizas bidopcal &emir and orsmir slosirplim ►r trey po.vd,►rse or grsn.Asr
actrr'steC careen; Yugin ar rogsre:awd sarban Is Mae CCrlVetfltd lnlo M syslarn:
(3t) Prsawstit. A LM censcuted IS: plovida aeration prior to prmsty' Lnsvranl;
(72; PsoL-terry Ls iu. U-et: 0paiatcns In the tsaurnl protege. star!! al $&girl log and 0orrrn11Fvisq total prapare ha §qUW her 111.1414 Ps: mg)a Operatiru;
{3:} Irdvasit: fnVss:rtw!'c,
(1) Prg-wvarnrn: Uril, Wwrattel. Ty,o rrldiJoring o1 a waste 91 Ile source before dilchstpa, 10 reprieve or to ra►lJtafize stbstanget Ir&iovs to aawri lees[ teasmen!
T!Ocessel OF k fpscl a pars` rrfxtion In bad or, he taatnatx process which Is Opdraled by hd game gwwring body at he wi alewalef teatr,oit: plant tsairtp
salsd;
b) Prrtba tees', Prop# Irsdtrtl`41 - chat be a Stets or EPA roqulee propam to ratoivo points ern M riling ishael:
(}a) ►rirrsry Ciarf,re The firs! isrrng IL*l Vraiph "cJh waslowalx is pattet In a Taarnors wvU for that pvrpotg of crncvirr, st"farble and swsp"Fed Sad& and
SOD wr:ch Is astccl:ad F+.r� The Surds;
(3S) FsrpL. AA lntuvr„ el',vn: end 1,,ptarr, p.mps;
(3t; Radsirt, Da nlenrn or tlY.i:ialiCr: process vwitins drvires orrr'tinp lAtsvidti of pamrr►a rays;
(31; Fevaral 6s-nets A lroa low): gratis In which a Ni., ro rurinsl.d iq,.fd is p'otwiiae rrwp'+ a msmbrsne (omJns rx#rly pare xgJd tea tram t.uspendid sdias;
(1t; AC;feng [ D;cj!cA! Corcarlars. A Lift biolaQlca! growth process in which watlewALer 10-1 TVwsh links In fAsibt a swiss a! parLaoy SwFtrnwp6d ciicdar aariaca&
elf rots flee'
(3S; sane Fillers:
(a) L^ivrnr.sn 6olopict!. l"O afx. o' erl.PoK Wlowins egptic carkl, lagoons, a Wee Onr treivrrn! process in VA%iri+ #Lrlhsr t;adscempoLlsion is sspenrd to
prad.,es dsshae s>:,vs.n•.s: Hye'a.t.c lcadn; rates. or, these fJlrs ■ts eorhW,ad In gpdrae and have a roaJun; for ppnvsl (less than One):
b) Fo&c-jsons baralcaf - hi a►" typo a: sand bit at Of RnOe ih St0pt:694ph t35) (0) Of Heil R&te wiC he added UPWIity k racyeie &liven; bit harsh the
land Lhr;
Sand at llpoe-11a61.& Fie:ens. A puis.S:N p•oetsa by wlieh elf,vnt ImitF sts aehevse hough a Lehr reduction at waparaded saildt:
(A) to. rain •• yevi:), hy0'aalcaty {sired I ► wnlh Icid,�; total Ir, L-A One tc Inlres pnrrvAf aanr;
(b) h'ph Isis -• a !resters, hyersibcoly lote*C filter Win h loan; rate& IT, Cha ftio qp VSl range; A; any Sets, he bbadng cots will arcood Was VPMV&I;
(41) SKOM641rr Garitrs. A tank wralch 40boi,ej The bioop'csl erne of uearnrr. pant and whch hAi he purpaN of Sorrowing sk4pes. associated with this biola ical
Vas%henl Welt;
(42) Sdparsly Ssvese Reosrtion. A pon e! The conlacl slabikzafon paosi wars Vr ae9valse slir6ps Is Tanalerred to a lan); and aoralse bolero rels.rrirag t to Vto
eanlle.. b►LLh;
(43) Sdp'at Teri. A Idnpe-vory 181F%rts Ise► IF, wed', ssnled tlu694 It in conics with ha waslowalw Vowifisl butugh he Wok; she$ rot W applicable lot saptic tank
srilsma &amen; tkVla tarn} isc+druos har_n; c&pgcily of 2•000 pail" or let whit!, discharge Ic a riviktlon Oslo'
(d.&) Slaarge Digestion. The P'ocetl by whch r;aris or rolat;ls manor en6 slxrl Is gAslied, hquskef, rinerabled or eahrened kin two Liable vesnic mane IYOUgh
the scl i.ty 0' tvin; vgansms, which iuivdos awese raspdirsp Sands;
(45) &6MISO D'Y"n beds. A.-. Area Lerrptis!n; naliral or antdclat 1&7re or pawn malorids Leon which Myrdst*e sr.vsga sludge Is tried by drainage and Iraparsucn:
(AL) Vudge Elut;avcn. A protest o! a'vdse co.-dfurinp in which Wain crrsilwnis an IsnaFeOf by Wcctst3vo wAttlingi with lrssh water or plan[ afiwrrl;
(47) Sl eps Cgs Uf,;ie!;M. The purls oI vtir,f to -Igo gas lot he POTO11 01 heating Wildings. Itim•Cnr, ongnu, ale.:
(d1; sludjd iidd:N Tgnl. (At:#lse and horayslsd). A tank wKiisad IV Vnel' wlasewalir L/WMWI.%: ptLnts rr0; eonlsirin; A 69e3lor ih afiiclh slvdg► may be "Iti kesh.
ane wprmun; er:,id-aan prior it a d'y;ns rrerend (i,e, sJvdgg erring bads): Via may be done by befing a eery amarhl Or ei: LFtrlply to kit; the sJudpA lras-N bU no:
hetrssWv y an atra.n: ral wolld be regji,te a scliovt su<lliralim of vpdric mLlw. A rionseraled lank woad aim?y be wsoe to Mears: s:usgs prior to dewatering are
wm, a no; abo-r keels prleej (sharer. ds)a 0! Minion) wilhou' resetting 06ar prOMIMs;
(as; V KSFo Inc'reralus A ksna ter dds:grad It burn sJudp+ and lc nrrc+v ar. incite ro end comhntl;a natris!s and tod zt V* sludge IF; a stories &Lh;
(i ; 5i as;e Stab :girt (Crwri:al or 7ri►rmAl) A process to asks Vtaltd 3j6)go east oSorovi one pu`escius, one to sadxe ra pilhognit OrgAriln content, This. may
be alone by psi sdu men;, cNorina dc,L'n;, Or bl Mal tsaurrnl;
(lit) Sl,rdge Tricit,r. A Type el sae.-*,F:atr. tank In Wrh ch the s1e044 It por:'tled to tslte and L-ick" f e-U91F eq;iAton land gtevisy;
(57) Sub'.ifal;on LAY00M. A " sl oaidsi;an ls;eon in w4ch bililogca! olieslirm or rgtric malor is.aN►cloe by natural unseat 01 0iypan 10 the water brim air, (nos a
pol:&,<Z; pme);
(53) S;Arld By fvr1, Supply. lk 1rte a pwut,14 oiect,;ra! ganersting bgdpmnl;
(:-e) State SCNaru A tea:iTs•y &Clio, ddi;pned to ;aF-lve sciida, includnp n";gdegrsl11Wo pon;nlalo (iotfable sonde, sarspendee totes and BAD roWcsim) horn
M.Kc;;I, one i•edACM! watitwela: toa Ynenl syalerhs;
(SS) TV-ktj Ttear*i#n;. A Stage a! t,slrnenl Wivwins socondeg ahirh is ptithality Iv he pu post o! ertiuorn pdisNng; A torfin; lagoon or $arid or cost An" rr;pn: be
e^.ep'eree lo' eLa prose;
(R,% Tna'ma! FoltF ;.M Cencry DOrira, A dsvicd P'a'i6inq 107 Ile emcee of tacit aom a itfid ilo-ing In MMI to an011en laid ensidd the "IS, or „ce tree; of etnsr
rr.asns of te;J&an; bgp�id tertipa,alxes;
(S`) Ther-na1 Slept Cc�dionr. A cord0oning rclrots by wNch ►ne: is addec lot a PrsilAr146 P8606 of kiln/ b krprovs the de.stsisbaty of "pr by ter sa-biWn;
ane hyasiriins 0' IN tme1I- And real h9-Y) 1,rda;46 111ddgd panicles;
(SI) TLi;c WAlr;ll&- These wvtus o• cc, raions or wanes, incSudmg disiast-tsva;rg agents which &clot dtr►arga and upen oiposurs, iinoslion, inraatNion r
of titre a:;ern Into dry organism, aith►, descry corn Lhr gnviicrrnard Or vhdi6cry by Inq&siren vvough Food LAbirld, air gauss death. dives$. beh1w1wa: atnormaUlits,
career. gsns:,c PrV1:,4nt, p'hys'Ncp Ca: msltrrclions rmci�d.nq malhFIrcaons in fVp D6xign) 01 phy}i[al 6a lorma6ma. In Wrh ergaritme at 11`14;1 WIsplinp; TOI;e ItIA19601
r+r ludi, by way o' r-rsl:afon and PC[ li.?F' Align IPAO. rberlwT, 0y"Miw"n. mwtwry, r►radiate, sliaris, %;N. w1lio (ONC-9), polychlorinilad 6ipMnyl,
(FCSs) anc Orlrc,os:cane (DLT). and any Ohs, nsundls INS hSva or may ho,►&!iet be dsltrrrinsd to hays Imit VoportioL;
(SO) iFFiW F,,s Fain: a b'e6r,;Eal Lz4tnoni writ consitrn; Of s mSuial Wch at b'ot,an Signs Or rock bvsr which wasterair is dsribvrgd; 0. liph :c:a trickling Nm it are
ahrls a'e:e:ee &: W-ren SC art. 36 nqd per sn1. A, tow rate Litkhn-. Jk!ltr it G'10 w'ttirh la IS,tip,ed ce oab'a1a M ore t0 Iov rnpd par sets;
(t4) UCLLn; N:P- (Filate le -or) A. rw, I.P. tl-ps or c;�ral;m In V"ic xtl;ewslai Flo..'► dowT Itro-gn aw:ccarvs 18ya1 of mods at fe>nlo mAlg•iet: 6gsz:c Molv's1
Is Femo,-se by IM act,,t biocr, Ca' ,ter Ln ablFh twSrtia+ve Uyor- Tris matno7 IF, paadutr 'aecondar)' qua!,ry slLurell- a neat' b0 eCePl&: R
•,rtL.oe c ncil,r_ a:a,rn:,
It Vacu�h a'�;cr, Cgn:il.,goa, or FJii, S'reesos Do.irct whth e,e W&;V F: %a fonvva aatvst w7!4n Dom S'tnlw dgosl,d d unSgaticd tl„dgg prior Ile dsp.Fal c'
.'Cell Y►iLn1rL' •
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
May 31, 1994
Mr. Terry Prindiville, General Manager
Weyerhaeuser Company
Post Office Box 290
Moncure, North Carolina 27559
Dear Mr. Prindiville:
I LT1.9;T'A
�EHNF=1
Subject: Permit No. WQ0003396
Weyerhaeuser Company
Moncure Facility
Wastewater Spray Irrigation
Chatham County
In accordance with your amendment request received November 19, 1993 from Mr. Joseph W.
Kloeker, Environmental Engineer, we are forwarding herewith Permit No. WQ0003396 as amended,
dated May 31, 1994, to the Weyerhaeuser Company for the continued operation of the subject wastewater
spray irrigation facility. This permit is being amended to delete Total Dissolved Solids (TDS) and
Chloride from the groundwater monitoring program, Condition IV 1. In addition, Total Coliforms has
been removed from the groundwater monitoring program as previously approved in the letter dated March
11, 1992 from Mr. Donald Safrit, of the Division of Environmental Management.
This permit shall be effective from the date of issuance until July 31, 1995, shall void Permit No.
WQ0003396 issued December 11, 1990 and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish
an adequate system for collecting and maintaining the required_operational information will result in future
compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer
27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact Mr. Michael D. Allen at
(919) 733-5083.
Sincerely,
A. Pres Howard, r., P.E.
cc: Chatham County Health Department
Raleigh Regional Office, Water Quality
Raleigh Regional Office, Groundwater
Groundwater Section, Jack Floyd
Training and Certification Unit (no revised rating)
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equa# Opportunity Affirmative Action Employer 50% recycled/ 10`/o post -consumer paper
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO THE
Weyerhaeuser Company
Chatham County
FOR THE
continued operation of a 200,000 GPD spray irrigation treatment and disposal facility for contaminated
storm and process water consisting of wastewater holding facilities, a 500 GPM irrigation pump, and a
system of 11.5 GPM sprinkler nozzles divided into ten (10) spray zones on a 55 acre company owned
spray site, and all associated piping, valves, and appurtenances to serve Weyerhaeuser Company's
fiberboard and particleboard manufacturing plant with no discharge of wastes to the surface waters,
pursuant to the amendment request received November 19, 1993 from Mr. Joseph W. Kloeker,
Environmental Engineer, and in conformity with the project plan, specifications, and other supporting data
subsequently filed and approved by the Department of Environment, Health and Natural Resources and
considered a part of this pen -nit.
This permit shall be effective from the date of issuance until July 31, 1995, shall void Permit No.
WQ0003396 issued December 11, 1990 and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARD
1. The spray irrigation facilities shall be effectively maintained and operated at all times so that
there is no discharge to the surface waters, nor any contamination of ground waters which
will render them unsatisfactory for normal use. In the event that the facilities fail to
perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate
corrective actions including those actions that may be required by the Division of
Environmental Management, such as the construction of additional or replacement
wastewater treatment and disposal facilities.
2. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
3. The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Environmental Management.
4. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
5. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence or places of public assembly under
separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells, and
g) 50 feet between wastewater treatment units and property lines.
Some of the buffers specified above may not have been included in previous permits for
this waste treatment and disposal system. These buffers are not intended to prohibit or
prevent modifications, which are required by the Division, to improve performance of the
existing treatment facility. These buffers do, however, apply to modifications of the
treatment and disposal facilities which are for the purpose of increasing the flow that is
tributary to the facility. These buffers do apply to any expansion or modification of the
spray irrigation areas and apply in instances in which the sale of property would cause any
of the buffers now complied with, for the treatment and disposal facilities, to be violated.
The applicant is advised that any modifications to the existing facilities will require a permit
modification.
II. OPERATION_AND MAINTENANCE,,,RE011IREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
3. A suitable vegetative cover shall be maintained.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
b. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
7. The application rate shall not exceed: a. 0.83 inches/week/year and
b. 24.4 inches/year
8. No type of wastewater other than that from Weyerhaeuser Company's fiberboard and
particleboard manufacturing plant in Chatham County shall be sprayed onto the irrigation
area.
7
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
1. Any monitoring (including groundwater, surface water, soil or plant tissue analyses)
deemed necessary by the Division of Environmental Management to insure surface and
ground water protection will be established and an acceptable sampling reporting schedule
shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to, the following
information:
a) date of irrigation,
b) volume of wastewater irrigated,
c) field irrigated,
d) length of time field is irrigated,
e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings for each
field,
f) weather conditions, and
g) maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Peimittee at the point prior
to irrigation every March, July and November (if irrigation occurs during the calendar
month) for the following parameters:
BOD5 TSS
Formaldehyde pH
NH3 as N
4. Three copies of all operation and disposal records (as specified in condition III 2), and all
effluent monitoring data (as specified in condition III 3) and any other data as may be
required shall be submitted on or before the last day of the following month to the
following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
5. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number
(919) 571-4700, as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence or first knowledge of the occurrence of any of the
following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a sludge digester, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
3
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
1. The four (4) existing monitor wells and the on -site downgradient potable water supply well
shall be sampled every March, July and November for the following parameters:
NO3 Ammonia Nitrogen
TOC pH
Formaldehyde Water Level
Total Phosphorous
Volatile Organic Compounds - In November only (by Method I or 2 below)
Method 1: Method 6230D (Capillary - Column), "Standard Methods For The
Examination of Water and Wastewater", 17th ed., 1989
Method 2: Method 502.2 "Methods For The Determination Of Organic Compounds
In Drinking Water", U.S. EPA-600/4-88/039
The measurement of water Ievels must be made prior to sampling for the remaining
parameters. The depth to water in each well shall be measured from the surveyed point on
the top of the casing.
The measuring points (top of well casing) of all monitoring wells shall be surveyed to
provide the relative elevation of the measuring point for each monitoring well.
If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If the TOC concentration as measured in
the background monitor well exceeds 10 mg/l, this concentration will be taken to represent
the naturally occurring TOC concentration. Any exceedances of this naturally occurring
TOC concentration in the downgradient wells shall be subject to the additional sampling
and analysis as described above.
If any volatile organic compounds are detected by method 6230D, or the equivalent method
502.2, then EPA methods 604 and 611 must also be run to detect other organic compounds
which may be present. The results of all analyses specified in the monitoring requirements,
including 604 and 611 if required, must be submitted simultaneously.
The results of the sampling and analysis shall be sent to the Groundwater Section, Permits
and Compliance Unit, P.O. Box 29535 Raleigh, N.C. 27626-0535 on Form GW-59
[Compliance Monitoring Report Form] every April, August and December.
2. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall
be provided.
4
3. The COMPLIANCEA Y for the disposal system is specked by regulations in
15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is
for the disposal system constructed after December 31, 1983 is established at either (1) 250
feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is
closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or
beyond the Compliance Boundary is subject to immediate remediation action in addition to
the penalty provisions applicable under General Statute 143-215.6A(a)(1).
In accordance with 15A NCAC 2L, a is established around the
disposal systems midway between the Compliance Boundary and the perimeter of the
waste disposal area. Any exceedance of standards at the Review Boundary shall require
remediation action on the part of the permittee.
4. The analytical procedures utilized to quantify specified monitoring parameters must be in
accordance with State/EPA approved analytical methods.
5. No land application of waste activities shall be undertaken when the seasonal high water
table is less than three (3) feet below land surface.
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal facilities
to prevent malfunctions and deterioration, operator errors and discharges which may cause
or lead to the release of wastes to the environment, a threat to human health, or a nuisance.
The Permittee shall keep an inspection log or.summary including at least the date and time
of inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Permittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Environmental Management or other permitting authority.
3. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the disposal site or facility at any reasonable time for the
purpose of determining compliance with this permit, may inspect or copy any records that
must be maintained under the terms and conditions of this permit, and may obtain samples
of groundwater, surface water, or leachate.
1. This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
5
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
6. A set of approved plans and specifications for the subject project must be retained by the
Pemzittee for the life of the project.
The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4).
S. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
9. Prior to any transfer of this land, a notice shall be given to the new owner that gives full
details of the materials applied at this site.
Permit issued this the thirty-first day of May, 1994
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
oa�4� �G C
A. Presto award, Jr., P. ., Director
Division of -Environmental Management
By Authority of the Environmental Management Commission
Permit Number WQ0003396
ra
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
December 11, 1990
Mr. Terry Prindiville, General Manager
Weyerhaeuser Company
Post Office Box 290
Moncure, North Carolina 27559
George T. Everett, Ph.D.
Director
Subject; Permit No. WQ0003396
Weyerhauser Company
Spray Irrigation of Wastewater
Chatham County
Dear Mr. Prindiville:
In accordance with your permit modification request received October 1, 1990, we are
forwarding herewith Permit No. WQ0003396, dated December 11, 1990, to Weyerhauser
Company for the operation of the subject wastewater spray irrigation facilities. This amendment
consists of deleting condition numbers IVA and IV.2 in accordance with your request.
This permit shall be effective from the date of issuance until July 31, 1995, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
Issuance of this permit hereby voids Permit No.WQ0003396 issued July 30, 1990.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit. This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative
Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall
be final and binding.
If you need additional information concerning this matter, please contact Mr. John
Seymour at 919/ 733-5083.
Chatham County Health Dep
Chatham County Manager
Raleigh Regional Office
Black & Veatch, Inc.
Groundwater Section
Training & Certification Unit (No New Rating)
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
e
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Weyerhauser Company
Chatham County
FOR THE
operation of a 200,000 GPD spray irrigation treatment and disposal facilities for contaminated
storm and process water consisting of wastewater holding facilities, a 600 GPM irrigation pump,
and a system of 11.5 GPM sprinkler nozzles divided into 10 spray zones on a 55 acre company
owned spray site, and all associated piping, valves, and appurtenances to serve Weyerhauser
Company's fiberboard and particleboard manufacturing plant with no discharge of wastes to the
surface waters, pursuant to the application received April 10, 1990, the amendment request
received October 1, 1990, and in conformity with the project plan, specifications, and other
supporting data subsequently filed and approved by the Department of Environment, Health and
Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until July 31, 1995, and shall be
subject to the following specified conditions and limitations:
1. PERFORMANCE STANDARDS !
1. Upon completion of construction and prior to operation of this permitted facility, a
certification must be received from a professional engineer certifying that the permitted
facility has been installed in accordance with this permit, the approved plans and
specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box-
27687, Raleigh, NC 27611.
2. The Raleigh Regional Office, phone no. 919/ 733-2314, shall be notified at least
forty-eight (48) hours in advance .of operation of the installed facilities so that an
in -place inspection, can be made. Such notification to the regional supervisor shall be
made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through
Friday, excluding State Holidays.
3. The spray irrigation facilities shall be effectively maintained and operated at all times so
that there is no discharge to the surface waters, nor any contamination of ground waters
which will render them unsatisfactory for normal use. In the event that the facilities fail
to perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately absorb the wastewater, the Permittee shall take such
immediate corrective action to correct the problem, including actions as may be required
by the Division of Environmental Management.
4. The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface or groundwaters resulting from the operation of this facility.
5. The sludge generated from these treatment facilities must be disposed of in accordance
with General Statute 143-215.1 and in a manner approved by the North Carolina
Division of Environmental Management.
6. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
7. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence under separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells,
g) 50 feet between wastewater treatment units and property lines.
II. OPERATION AND MAINTENANCE REQVrREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. The Permittee shall employ a certified wastewater treatment plant operator to be in
responsible charge of the wastewater treatment facilities. The operator must hold a
certificate of the grade at least equivalent to the classification assigned to the wastewater
treatment facilities by the Certification Commission. Within thirty days after the
wastewater treatment facilities are 50% complete, the Permittee roust submit a letter to
the Certification Commission which designates the operator in responsible charge.
A suitable vegetative cover shall be maintained over the spray fields.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
r 6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
7. The application rate small not exceed: a) 0.83 inches/ week/ year and
b) 24.4 inches/ year.
No type of wastewater other than that from Weyerhauser Company's fiberboard and
particleboard manufacturing plant, of Chatham County shall be sprayed onto the
irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
2
III. MONITORING AND REPORTING. REQUIREMENTS
Any monitoring (including groundwater, surface water, soil or plant tissue
analyses) deemed necessary by the Division of Environmental Management to
insure surface and ground water protection will be established and an acceptable
sampling reporting schedule shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to the following
information:
a) date of irrigation,
b) volume of wastewater irrigated,
c) field irrigated,
d) length of time field is irrigated,
e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings
for each field,
f) weather conditions, and
g) maintenance of cover crops.
The effluent from the subject facilities shall be monitored by the Permittee at the point
prior to irrigation every March, July, and November (if irrigation occurs during the
calendar month) for the following parameters:
Parameter
B OD5
TSS
Formaldehyde
pH
NH3asN
4. Three copies of all operation and disposal records (as specified in condition III 2) and
all effluent monitoring data (as specified in condition III 3) and any other data as may be
required shall be submitted on or before the last day of the following month to the
following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit.
PO Box 27687
Raleigh, NC 27611-7687
Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office,
telephone no. 919/ 733-2314, as soon as possible, but in no case more than 24 hours or
on the next working day following the occurrence or first knowledge of the occurrence
of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a sludge digester; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
3
b. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a
by-pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not
recur.
IV. GROUNDWATER REQLMNMbUS
The four (4) existing monitor wells and the on -site downgradient potable water supply
well shall be sampled prior to start of waste disposal activities and thereafter every
March, July, and November for the following parameters:
N0 (10.0) Ammonia Nitrogen
(500.0) TOC
pH (6.5-8.5 standard units) Chloride (250.0)
Total Coliforms (1/100m1) Formaldehyde
Water Level Total Phosphorous
Volatile Organic Compounds - in November Only (By method 1 or 2 below)
Method 1: Method 6230D (Capillary - Column), "Standard Methods For The
Examination of Water and Wastewater", 17th ed., 1989
Method 2: Method 502.2 "Method For The Determination Of Organic Compounds
In Drinking Water", U.S. EPA - 600/4-88/039
The measurement of water level 'must be made prior to sampling for the remaining
parameters.
The measuring points (top of well casing) of all monitoring wells shall be surveyed
relative to mean sea level (M.S.L.). The depth of water in each well shall be measured
from the surveyed point on the top of the casing. The water level elevations shall then
be determined relative to M.S.L..
The numbers in parentheses represent the maximum allowable concentrations in
groundwater for the various analytical parameters, as specified in 15 NCAC 2L
[Groundwater Classifications and Standards]. Unless otherwise noted, the
concentrations are given in parts per million.
51
If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If the TOC concentration as measured
in the background monitor well exceeds 10 mg/l, this concentration will be taken to
represent the naturally occurring TOC concentration. Any exceedances of this naturally
occurring TOC concentration in the downgradient wells shall be subject to the additional
sampling and analysis as described above.
If any volatile organic compounds are detected by method 6230D, or the equivalent
method 502.2, then EPA methods 604 and 611 must also be run to detect other organic
compounds which may be present. The results of all analyses specified in the monitoring
requirements, including 604 and 611 if required, must be submitted simultaneously.
The results of the sampling and analysis shall be sent to the N.C. Division of
Environmental Management on Form GW-59 (Compliance Monitoring Report Form)
every April, August, and December.
2. The Compliance Boundary for the disposal system is specified by regulations in 15
NCAC 2L, Classifications and Water Quality Standards applicable to the groundwater of
North Carolina. An exceedance of Groundwater Quality Standards beyond the
Compliance Boundary is subject to penalty provisions applicable under General
Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or
contiguous to the disposal system site may alter location of the Compliance Boundary.
For facilities permitted on or after December 30, 1983, the Compliance Boundary is
established at the lesser of 250 feet from the 1) spray irrigation areas 2) holding ponds,
or 50 feet within the property boundary.
If the title to any property which may affect the location of the Compliance Boundary is
changed, the permittee shall notify the Division Director within 14 days. The Director
shall then establish a modified Compliance Boundary which will be done as a
modification to the Permit.
The REVIEW BOUNDARY for the disposal system is specified by regulations in 15
NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is
established around disposal systems midway between the Compliance Boundary and the
perimeter of the waste disposal area. When the concentration of any substance equals or
exceeds the maximum allowable concentration of that substance at the REVIEW
BOUNDARY, as determined by monitoring, the pemmittee shall either (i) demonstrate,
through predictive calculations or modeling, that natural site conditions, facility design
and operational controls will prevent a violation of standards at the Compliance
Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility
design or operational controls that will prevent a violation of standards, at the
Compliance Boundary, and implement that plan upon its approval by the Director.
3_ Any additional groundwater quality monitoring, as deemed necessary by the Division,
shall be provided.
4. The analytical procedures utilized to quantify specified monitoring parameters must be in
accordance with State/ EPA approved analytical methods.
5. No land application of waste activities shall be undertaken when the seasonal high water
table is less than three feet below land surface.
6. The Permittee shall notify the Raleigh Regional Office: 1) during construction of the
spray fields, to obtain a final site approval; and 2) prior to operation of the facility in
order to schedule a final inspection.
5
V . INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health,
or a nuisance. The Permittee shall keep an inspection log or summary including at least
the date and time of inspection, observations made, and any maintenance, repairs, or
corrective actions taken by the Permittee. This log of inspections shall be maintained by
the Permittee for a period of three years from the date of the inspection and shall be made
available upon request to the Division of Environmental Management or other permitting
authority.
Any duly authorized officer, employee, or representative of the Division of
Environmental Management may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the disposal site and facility at any
reasonable time for the purpose of determining compliance with this permit; may inspect
or copy any records that must be kept under the terms and conditions of this permit; or
may obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
This penidt shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans, specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or
may not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6.
5. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances which may be imposed by other
govemment agencies (local, state, and federal) which have jurisdiction.
b. Prior to any transfer of this land, a notice shall be given to the new owner that gives full
details of the materials applied at this site.
7. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
R!
The annual administering and compliance fee must be paid by the Permitwe within thirty
days after being billed by the Division. Failure to pay the fee accordingly may cause the
Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request
its extension. Upon receipt of the request, the Commission will review the adequacy of
the facilities described therein, and if warranted, will extend the permit for such period
of time and under such conditions and limitations as it may deem appropriate.
10. Issuance of this permit hereby voids Permit No. WQ0003396 issued July 30, 1990.
Permit issued this the 11th day of December, 1990
CAROLINA ENVIRODMIENTAL MANAGEMENT COMMISSION
Creorge T. Everett; i{ector
Division of Enviro en gement
By Authority of the Envu-o ntal Management Commission
7
Permit No. WQ0003396
December 11, 1990
Engineer's Certification
1, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the -
project, , for the
Project Name Location
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that the construction was observed to be built within substantial
compliance and intent of the approved plans and specifications.
Signature
Date
Registration N
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor George T. Everett, Ph.D.
William W. Cobey, Jr., Secretary Director
July 30, 1990
Mr. Terry Prindiville, General Manager
Weyerhaeuser Company
Post Office Box 290
Moncure, North Carolina 27559
Subject: Permit No. WQ0003396
Weyerhauser Company
Spray Irrigation of Wastewater
Chatham County
Dear Mr. Prindiville:
In accordance with your renewal request received April 10, 1990, we are forwarding
herewith Permit No. WQ0003396, dated July 30, 1990, to Weyerhauser Company for the
operation of the subject wastewater spray irrigation facilities.
This permit shall be effective from the date of issuance until July 31, 1995, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
Issuance of this permit hereby voids Permit No. 15620 issued January 19, 1988.
If any parts, requirements, or limitations contained in this permit are unacceptable to you, -
you have the right to request an adjudicatory hearing upon written request within 30 days
following receipt of this permit, This request must be in the form of a written petition, conforming
to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative
Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall
be final and binding.
If you need additional information concerning this matter, please contact Mr. John
Seymour at 919/ 733-5083.
cc:
Chatham County Health Department
Chatham County Manager
Raleigh Regional Office
Black & Veatch, Inc.
Groundwater Section
Training & Certification Unit
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SPRAY IRRIGATION SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Weyerhauser Company
Chatham County
FOR THE
operation of a 200,000 GPD spray irrigation treatment and disposal facilities for contaminated
storm and process water consisting of wastewater holding facilities, a 600 GPM irrigation pump,
.and a system of 11.5 GPM sprinkler nozzles divided into 10 spray zones on a 55 acre company
owned spray site, and all associated piping, valves, and appurtenances to serve Weyerhauser
Company's fiberboard and particleboard manufacturing plant with no discharge of wastes to the
surface waters, pursuant to the application received April 10, 1990 and in conformity with the
project plan, specifications, and other supporting data subsequently filed and approved by the
Department of Environment, Health and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until July 31, 1995, and shall be
subject to the following specified conditions and limitations:
I. PERFORMANCE STANDARDS
1. Upon completion of construction and prior to operation of this permitted facility, a
certification must be received from a professional engineer certifying that the permitted
facility has been installed in accordance with this permit, the approved plans and
specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box
27687, Raleigh, NC 27611.
2. The Raleigh Regional Office, phone no. 919/ 733-2314, shall be notified at least
forty-eight (48) hours in advance of operation of the installed facilities so that an
in -place inspection can be made. Such notification to the regional supervisor shall be
made during the normal office hours from 8.00 a.m. until 5:00 p.m. on Monday through
Friday, excluding State Holidays.
The spray irrigation facilities shall be effectively maintained and operated at all times so
that there is no discharge to the surface waters, nor any contamination of ground waters
which will render there unsatisfactory for normal use. In the event that the facilities fail
to perform satisfactorily, including the creation of nuisance conditions or failure of the
irrigation area to adequately absorb the wastewater, the Permittee shall take such
immediate corrective action to correct the problem, including actions as may be required
by the Division of Environmental Management.
4. The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface or groundwaters resulting from the operation of this facility.
5. The sludge generated from these treatment facilities must be disposed of in accordance
with General Statute 143-215.1 and in a manner approved by the North Carolina
Division of Environmental Management.
6. Diversion or bypassing of the untreated wastewater from the treatment facilities is
prohibited.
7. The following buffers shall be maintained:
a) 400 feet between wetted area and any residence under separate ownership,
b) 150 feet between wetted area and property lines,
c) 100 feet between wetted area and wells,
d) 100 feet between wetted area and drainageways or surface water bodies,
e) 50 feet between wetted area and public right of ways,
f) 100 feet between wastewater treatment units and wells,
g) 50 feet between wastewater treatment units and property lines.
II. OPERATION AND MAINTF,.NANCE REQUIREMENTS
1. The facilities shall be properly maintained and operated at all times.
2. The Permittee shall employ a certified wastewater treatment plant operator to be in
responsible charge of the wastewater treatment facilities. The operator must hold a
certificate of the grade at least equivalent to the classification assigned to the wastewater
treatment facilities by the Certification Commission. Within thirty days after the
wastewater treatment facilities are 50% complete, the Permittee must submit a letter to
the Certification Commission which designates the operator in responsible charge.
3. A suitable vegetative cover shall be maintained over the spray fields.
4. Irrigation shall not be performed during inclement weather or when the ground is in a
condition that will cause runoff.
5. Adequate measures shall be taken to prevent wastewater runoff from the spray field.
6. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
7. The application rate shall not exceed: a) 0.83 inches/ week/ year and
b) 24.4 inches/ year.
8. No type of wastewater other than that from Weyerhauser Company's fiberboard and
particleboard manufacturing plant, of Chatham County shall be sprayed onto the
irrigation area.
9. No traffic or equipment shall be allowed on the disposal area except while installation
occurs or while normal maintenance is being performed.
10. Public access to the land application sites shall be controlled during active site use. Such
controls may include the posting of signs showing the activities being conducted at each
site.
ICJ
1. Any monitoring (including groundwater, surface water, soil or plant tissue
analyses) deemed necessary by the Division of Environmental Management to
insure surface and ground water protection will be established and an acceptable
sampling reporting schedule shall be followed.
2. Adequate records shall be maintained by the Permittee tracking the amount of wastewater
disposed. These records shall include, but are not necessarily limited to the following
information:
a) date of irrigation,
b) volume of wastewater irrigated,
c) field irrigated,
d) length of time field is irrigated,
e) continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings
for each field,
f) weather conditions, and
g) maintenance of cover crops.
3. The effluent from the subject facilities shall be monitored by the Permittee at the point
prior to irrigation twice per month (if irrigation occurs during the calendar month) for the
following parameters:
Parameter
BOD5
TSS
Formaldehyde
pH
NH3 as N
4. Three copies of all operation and disposal records (as specified in condition III 2) and
all effluent monitoring data (as specified in condition III 3) and any other data as may be
required shall be submitted on or before the last day of the following month to the
following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 27687
Raleigh, NC 27611-7687
5. Noncompliance Notification:
The Permittee shall report by telephone to the Raleigh Regional Office,
telephone no. 919/ 733-2314, as soon as possible, but in no case more than 24 hours or
on the next working day following the occurrence or first knowledge of the occurrence
of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a sludge digester; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a
by-pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility has gone out of
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not
recur.
IV. GROUNDWATER REQMEMENTS
Four (4) pressure -vacuum lysimeters must be installed at a depth of approximately three
to five feet below land surface in the spray irrigation fields. The locations shall be
approved by the Division prior to installation.
2. The lysimeters shall be sampled initially after construction (and prior to waste disposal
operations) and thereafter every March, July and November for the following
Parameters:
Formaldehyde TOC
pH
3. The four (4) existing monitor wells and the on -site downgradient potable water supply
well shall be sampled prior to start of waste disposal activities and thereafter every
March, July, and November for the following parameters:
NO3 (10.0) Ammonia Nitrogen
TDS (500.0) TOC
pH (6.5-8.5 standard units) Chloride (250.0)
Total Coliforms (1/100ml) Formaldehyde
Water Level Total Phosphorous
Volatile Organic Compounds - In November Only (By method 1 or 2 below)
Method 1: Method 6230D (Capillary - Column), "Standard Methods For The
Examination of Water and Wastewater", 17th ed., 1989
Method 2: Method 502.2 "Method For The Determination Of Organic Compounds
In Drinking Water", U.S. EPA - 600/4-88/039
The measurement of water level must be made prior to sampling for the remaining
parameters.
The measuring points (top of well casing) of all monitoring wells shall be surveyed
relative to mean sea level (M.S.L.). The depth of water in each well shall be measured
from the surveyed point on the top of the casing. The water level elevations shall then
be determined relative to M.S.L..
4
The numbers in parentheses represent the maximum allowable concentrations in
groundwater for the various analytical parameters, as specified in 15 NCAC 2L
f Groundwater Classifications and Standards]. Unless otherwise noted, the
concentrations are given in parts per million.
If TOC concentrations greater than 10 mg/l are detected in any downgradient monitoring
well, additional sampling and analysis must be conducted to identify the individual
constituents comprising this TOC concentration. If the TOC concentration as measured
in the background monitor well exceeds 10 mg/l, this concentration will be taken to
represent the naturally occurring TOC concentration_ Any exceedances of this naturally
occurring TOC concentration in the downgradient wells shall be subject to the additional
sampling and analysis as described above.
If any volatile organic compounds are detected by method 6230D, or the equivalent
method 502.2, then EPA methods 604 and 611 must also be run to detect other organic
compounds which may be present. The results of all analyses specified in the monitoring
requirements, including 604 and 611 if required, must be submitted simultaneously.
The results of the sampling and analysis shall be sent to the N.C. Division of
Environmental Management on Form GW-59 (Compliance Monitoring Report Form)
every April, August, and December.
4. The Compliance Boundary for the disposal system is specified by regulations in 15
NCAC 2L, Classifications and Water Quality Standards applicable to the groundwater of
North Carolina. An exceedance of Groundwater Quality Standards beyond the
Compliance Boundary is subject to penalty provisions applicable under General
Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or
contiguous to the disposal system site may alter location of the Compliance Boundary.
For facilities permitted on or after December 30, 1983, the Compliance Boundary is
established at the lesser of 250 feet from the 1) spray irrigation areas 2) holding ponds,
or 50 feet within the property boundary.
If the title to any property which may affect the location of the Compliance Boundary is
changed, the permittee shall notify the Division Director within 14 days. The Director
shall then establish a modified Compliance Boundary which will be done as a
modification to the Permit.
The REVIEW BOUNDARY for the disposal system is specified by regulations in 15
NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is
established around disposal systems midway between the Compliance Boundary and the
perimeter of the waste disposal area. When the concentration of any substance equals or
exceeds the maximum allowable concentration of that substance at the REVIEW
BOUNDARY, as determined by monitoring, the permittee shall either (i) demonstrate,
through predictive calculations or modeling, that natural site conditions, facility design
and operational controls will prevent a violation of standards at the Compliance
Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility
design or operational controls that will prevent a violation of standards at the
Compliance Boundary, and implement that plan upon its approval by the Director.
5. Any additional groundwater quality monitoring, as deemed necessary by the Division,
shall be provided.
6. The analytical procedures utilized to quantify specified monitoring parameters must be in
accordance with State/ EPA approved analytical methods.
5
7. No land application of waste activities shall be undertaken when the seasonal high water
table is less than three feet below land surface.
8. The Permittee shall notify the Raleigh Regional Office: 1) during construction of the
spray fields, to obtain a final site approval; and 2) prior to operation of the facility in
order to schedule a final inspection.
V. INSPECTIONS
1. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
2. The Permittee or his designee shall inspect the wastewater treatment and disposal
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health,
or a nuisance. The Permittee shall keep an inspection log or summary including at least
the date and time of inspection, observations made, and any maintenance, repairs, or
corrective actions taken by the Permittee. This log of inspections shall be maintained by
the Permittee for a period of three years from the date of the inspection and shall be made
available upon request to the Division of Environmental Management or other permitting
authority.
3. Any duly authorized officer, employee, or representative of the Division of
Environmental Management may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the disposal site and facility at any
reasonable time for the purpose of determining compliance with this permit; may inspect
or copy any records that must be kept under the terms and conditions of this permit; or
may obtain samples of groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans, specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or
may not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
'Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6.
5. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances which may be imposed by other
government agencies (local, state, and federal) which have jurisdiction.
N.
6. Prior to any transfer of this land, a notice shall be given to the new owner that gives full
details of the materials applied at this site.
7. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of the project.
8. The annual administering and compliance fee must be paid by the Permittee within thirty
days after being billed by the Division. Failure to pay the fee accordingly may cause the
Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
9. The Permittee, at least six (6) months prior to the expiration of this permit, shall request
its extension. Upon receipt of the request, the Commission will review the adequacy of
the facilities described therein, and if warranted, will extend the permit for such period
of time and under such conditions and limitations as it may deem appropriate.
10. Issuance of this permit hereby voids Permit No. 15620 issued January 19, 1988.
Permit issued this the 30th day of July, 1990
NORTH CAROLINA E IRONMENTAL MANAGEMENT COMMISSION
George T. Everett, D
Division of Environmental Management
By Authority of the Environmental Management Commission
7
Permit No. WQ0003396
July 30, 1990
Engineer's Certification
1, , as a duly registered Professional Engineer in the State of North
Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the
project, , for the
Project Name Location
Permittee hereby state that, to the best of my abilities, due care and diligence was used in the
observation of the construction such that the construction was observed to be built within substantial
compliance and intent of the approved plans and specifications.
Signature
Date
Registration N
STATE OF NORTH CAROLINA
NT OF NATURAL AND ECONOMIC RESOURCES
RALEIGH, NORTH CAROLINA
6?5 5r55 if /yE
1 tMERRY OAKS, s7S
677
NN
If
�u, ~ 1 i -, � i•- ' li 10 1 "ice
I Bain
a 'Sta as F x i
,..ice
Lee
C0As e' C
•��.� — ti.
sti
Ns � \ •;� 'y water
3-1
-174
A
-Ds a Fog
.7,
r
f ; o�ln::
OQ
lZip-(-im�z
3 k
1
20U
41�i 1
l` ! I.w - ;. _fir. - 1 • �_� ��/' .y-._ '' .. --- �• --
`- A
- -�` 1 _i��l-1�•\' 1• / ...
i _.--Yµ--- ' `S_ • . - - _ PIFiSURE r611x n
077tS-RL631 h
. 511rAIjYAIAMI POrM-
f
T—
' - ...
�
i'•��}NyG�A�Rj.••
1 I1'-25.091 OF 'YIOYFIm ROI1r1i; '
�n,r
it -i -*91 LPL {:511iD FOR L4'1SIAoaoh
`
qy' firTmit �d _
;sueti.R .ti,
I WATER F--CYCL= Si5iEL ,
i wc.i t-'' MAi!�—ii° WA!�" piplNt
UMBOARD H
ISSUED FOP.
IMONCURE, NORT4 CAROLINA ;q
CONSTRUCTION
i MID-5ouri Engineering Co. I�
THIS DRAWING GOOD
OAF $'I ,••••-. • ~•'� _
„M ke,nP,. MYanr� TXn ��
nog PWkdG FRW � T �
IFOR UNDERGROUND PROCE SS
LCID�f�G
a
4 MLOi. LOOFA MA➢PM PER 15A
OR
MCAc ou.moa
WATER LAYOUT ONLY!!
I
I i. ,
F_w ': iA,l ws uscnnR.
' M-5 X? NO, 5E" i o
su,t
M Mr [SA M SAEE1k1^_A1= FDR
� nrs.w xc �•, I
14
COMPLErE P MO SPEOFICAMJM6
h.a �
I
em
I
•.
,..unent',S4,n \5417•..,.� VfoxlACe :P.'M-F •,� Q11 7G0+-I..,OWG
t .;"s"Mc 3ewooe
ireL;tme:i� .
lry�ut�;.anf
R?I I IiI.U� I I .1.em. raor I j
I r condifionina
' I I
i I i3 I
vrClsleV; `tee
I t
,
rIC:.:,''.lcc''•": .wrPtil � 4"�:�iEr i
e7L 1lf 01-,Ze•
i
Mast' V o:e- *ate"
j�,�Il�;'Li�r' "�oin�,� � � "clle�.;�• - �3� .. J',.��e'" !
i
c
�or�t: press i
i
f
=XiS, r )L. I
rec L;. c Sys,err� --
;Dflno lower ,
C,'atnr Softener
IP
I
lief+ D;
P/ I I F i pp
' u.,.s
i ,tabor, Un: ! ^_-�F ---- �.oroc= ,c��F _---_ raN.i�=—��- cr
Ta. ; r
� PRESS SCRUG���' j
I I H KE U-^ W ,T=F
_ f i Wr- rSa tisq�r—U'�
rres", i iltei
I 1 „r .ter
v iF L
i=."i�:if1:: �nn�
i
I
i
T.•'
�xc-in li c�ar;a I
l0_,._T,
TICA4l RW roll[
hr. YPLAI.Z� ME 8LM
1 -;_prat, 4h.1 _l.C: [f H' :En.
r--
I JN20kn;) H✓ L
Im
ses�lw.v a- urr t