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HomeMy WebLinkAboutNCG070060_Inspection_20200331ROT' COOPER Governor MICHAEL S. REGAN Secretary BRIAN WRENN Acting Director NORTH .CAiROLINA Environmental Quality March 31, 2020 NGK Ceramics USA Inc. Attention: Rick Duckett, Manager of Safety & Environmental 119 Mazeppa Road Mooresville, North Carolina 28115 Subject: Compliance Evaluation Inspection NGK Ceramics USA Inc. NPDES Certificate of Coverage — NC070060 Iredell County, North Carolina Dear Mr. Duckett: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection we conducted at the Mooresville NGK facility on March 25, 2020. Please note that in the stormwater inspection report summary we ask that you repair the erosion at outlet 5 and use best management practices at the dust collection system. The report should be self-explanatory; however, should you have any questions, please do not hesitate to contact me at (704) 663-1699 or by E-mail at james.moore@ncdenr.gov. Sincerely, �� (S\M J es Moore Assistant Regional Engineer Enclosure c: Laserfiche North Carolina Department of Environmental Quality I Division of Energy, Mineral and land Resources mEQ Mooresville Regional Offlce 1 610 East Center Avenue, Suite 3011 Mooresville, Noah Carolina 2811S wanrtnnmot EavNamerttilmANy� P 764AA11699 r Permit: NCG070060 Effective: 06/01/18 Expiration: 05/31/23 Owner: NGK Ceramics USA Inc SOC: Effective: Expiration: Facility: NGK Ceramics USA Inc County: Iredell 119 Mazeppa Rd Region: Mooresville Mooresville NC 28115 Contact Person: Stephen L Dailey Title: General Manager Phone: 704-664-7000 Ext.3210 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03/25/2020 Primary Inspector: Lily C Kay Secondary Inspector(s): Certification: Phone: Entry Time 09:30AM Exit Time: 11:15AM Phone: 704-663-1699 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: E Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page 1 of 3 Permit: NCGO70060 Owner - Facility: NGK Ceramics USA Inc Inspection Date: 03/25/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The facility is well operated and maintained with necessary documentation and has implemented the SWPPP. Two deficiencies were observed and documented at the time of inspection. Outlet 5 has minor erosion at the outfall and the dust collection system had some minor spillage around the device. If you'have questions, contact me at Lily.Kay@ncdenr.gov or by phone at (704) 235 2137. Permit: NCGO70060 Owner -Facility: NGK Ceramics USA Inc Inspection Date: 03/25/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ® ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? E ❑ ❑ ❑ # Does the facility provide and document Employee Training? N ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? N ❑ ❑ .❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ 1111 Comment: The Stormwater Pollution Prevention Plan (SWPPP) was complete and was reviewed in 2019. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Qualitative monitoring records were available and complete. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ N ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑ Comment: Analytical monitoring records were available and all parameters were within the benchmark limitations. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 11110 ❑ Comment: The facility has 5 outlets and outlet 5 has some minor erosion issues at the outfall. Page 3 of 3