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NCS000259_Renewal Application_20131230
AkzoNobel 485 Cedar Springs Road T + 1 704 633 1731 Surface Chemistry Unit A F + 1 704 637 8912 Salisbury, NC 28147 www.akzonobel.com/sc USA December 20, 2013 ( �i�203 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, NC 27699-1612 Reference: Stormwater Renewal AkzoNobel Surface Chemistry, LLC 485 Cedar Springs Road Salisbury, NC 28147 NPDES Permit Number NCS000259 AkzoNobel Tomorrow' Amwors Today Please find included two copies of our Stormwater Permit renewal for the AkzoNobel Salisbury Site. If there are any questions, please feel free to call me at 704-642-6233 Regards, David C. Simons Health, Safety, and Environmental Manager Copy: File SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Twig copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. H A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or f. anges in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the .final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) Permit Coverage AARenewal Application Form NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCS000259 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organlzatlon Name: AkzoNobel Surface Chemistry Owner Contact: Ralph B. Owen Mailing Address: 485 Cedar Springs Rd. Phone Number: 704-797-5011 Fax Number: 704-638-0179 E-mail address: Brian.Owen@akzonobel.com Facility Information Facility Name: AkzoNobel Surface ChemistryV r=2 r=1 Facility Physical Address: 485 Cedar Springs Rd. Facility Contact: David Simons 5,'v Mailing Address: Phone Number: 704-642-6233 vPdR WAT�P QuALj '�tiarti.-a—isrent Fax Number: 704-638-0179 E-mail address: David.Simons@akzonobel.com Permit Information Permit Contact: David Simons Mailing Address: 485 Cedar Springs Rd. Phone Number: 704-642-6233 Fax Number: 704-638-0179 E-mail address: David.Simons@akzonobel.com Discharae Information Receiving Stream: Grants Creek Stream Class: C Basin: Yadkin River Basin Sub -Basin: 03-07-04 Number of Outfalls: 4 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. See attached sheet. This facility discharges to waters listed as impaired or waters with a finalized TMDL. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complge and accurate. 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Salisbury, N. C. 28147 Permit # NC000259 Subject: Summary of Best Management Practices (BPM) The Salisbury site has implemented many effective Non Structural BMP's to prevent pollution in the storm water runoff from the facility; 1. Non Structural BMP's a. AkzoNobel is committed to maintain a facility and operation that is protective of the environment through conformance with Corporate Standards and Site Policies and Procedures. b. The site annual plan includes challenging targets for continuous improvement in HSES performance. c. Periodic training is conducted for all employees to ensure they understand their HSES responsibilities. d. Communication with customers, suppliers, distributors, and contractors to ensure that all activities are conducted in a manner consistent with regulatory requirements, ISO 9000, RC14001, and AkzoNobel Health, Safety, Environment, and Security Directives and Standards . e. Develop, manufacture, and market our products with full regard for HSES aspects, ensuring compliance with AkzoNobel Product Stewardship Management System and sell only those products that can be transported, stored, used, and disposed of safely. f. Operating units within the plant are managed and operated within the requirements of OSHA Process Safety Management (PSM), and EPA's RMP covered units. g. Semi-annual inspections are performed of all plant areas that could impact storm water. h. The site has a combined AkzoNobel and Henkel Hazmat team with trained Emergency Responders from AkzoNobel and Henkel in the event of a release. The Salisbury site has implemented many effective Structural BMP's to prevent pollution in the storm water runoff from the facility; 2. Structural BPM's a. AkzoNobel is committed to maintain a facility and operation that is protective of the environment by managing the design and manufacturing of our facility and of our products to promote responsible product use and disposal; and properly handling and disposal of any wastes generated at the site. b. Manage and maintain all outdoor storage tanks, secondary containments, process tanks, and reactors. All accumulated storm water from containment areas is pumped to the onsite Waste Water Treatment Plant. c. Loading and Unloading areas are concrete, curbing is in place, and Catch Basins discharge to an onsite Wastewater Treatment Plant. d. All Catch Basins that do not discharge to the onsite Wastewater Treatment Plant (non -process areas) are distinctly identified for recognition in the event of a release. e. The need of new structural BMP's is based on the findings of the semiannual facility wide inspections, outfall discharge monitoring results, and on any change of design, construction, or operation which could potentially expose storm water to pollutants. f. The onsite Pretreatment Plant consisting of concrete lined lagoons, receives all process area wastewater and storm water from Loading and Unloading areas and secondary containment areas. The permitted Pretreatment Plant discharges wastewater into the City of Salisbury Grant's Creek Wastewater Treatment Plant, a publicly owned treatment works (POTW). AkzoNobel 485 Cedar Springs Road T + 1 704 633 1731 Surface Chemistry Unit A F + 1 704 637 8912 Salisbury, NC 28147 www.akzonobel.com/sc USA December 18, 2013 AkzoNobel AkzoNobel Surface Chemistry Tomorrow's Answers Today 485 Cedar Springs Rd. Salisbury, N. C. 28147 Permit # NC000259 Subject: Summary of significant changes in site activities 1. AkzoNobel Significant Changes a. 2010 Firebird Project — An existing Personal Care process was expanded with an additional reactor, support tanks and equipment, and a secondarily contained tank farm. The expansion utilizes materials already in use at the facility. 2. Henkel Significant Changes a. 2009/2010 Henkel added H101 - Building H101 contains a warehouse for raw materials and finished good, electronic adhesive production areas, solder paste production area, office areas, bulk storage tank farm, QA Lab, and cafeteria. Facility entrance, employee/visitor parking lot, and storm water detention pond were included in the construction project. Building and parking lot storm water is collected in mark drains and sent to detention pond prior to discharge to creek. Material handling practices meet industry standards of secondary containment, labeling of lines/containers, training of personnel, routine maintenance, and periodic equipment inspections. Electronic Adhesive raw materials include a variety of resins, silicones, and fillers for the manufacture of electronic adhesive. Solder paste raw materials are metals and mediums. These raw materials are stored inside H101 with no contact with storm water. H101 bulk storage tank farm holds resins and castor oil. The tank farm has secondary containment with storm water collected in the containment area discharged to site wastewater treatment facility. b. 2012 Minnow Expansion of H123 (Emanate) Production Area —Additional production tanks were added to existing H123 (Emanate) Building for the manufacture of Rubber Solution Adhesives. No change in material handling resulted. Raw materials include rubbers and solvents. Storm water collection was not affected. c. 2013 Henkel added H124 (Trout) — This expansion increased the manufacture of Rubber Solution Adhesives and added Water Dispersions. Material handling only changed to include staging of raw materials in containment area between Saturn tank farm and H124 (Trout). Storm water collected in this area is sent to site wastewater treatment facility. All other raw materials are stored inside and do not contact storm water. H124 Building sends storm water to existing marked collection drains and discharge points. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources — Stormwater Permitting Facility Name: AkzoNobel Surface Chemistry Permit Number: NCS 000259 Location Address: 485 Cedar Springs Rd. Salisbury, N.C. 28147 County: Rowan "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the iiifoim.iLiun gdlheted is, Lo Lhe best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Date Print or type name of person signing above Title SPPP Certification 10/13