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HomeMy WebLinkAboutNCS000183_Renewal Application_20131230serp RSC Chemical Solutions a division of Radiator Specialty Company December 20, 2013 _ Stormwater Permitting Program`' Individual Permit Renewal Ilk North Carolina Department of Environment-' E and Natural Resources Lljv TY Division of Ener Mineral and Land Resources ''`'' �' '°`��gY� s Land Quality Section 1612 Mail Service Center Raleigh, North Carolina 27699 RE: NPDES Stormwater Permit Coverage Renewal Radiator Specialty Company Radiator Road, Indian Trail, North Carolina NPDES Permit No. NCS000183 Dear Sirs: Enclosed please find two copies' of Radiator Specialty Company's National Pollutant Discharge Elimination System (N, PDES) Stormwater Permit Coverage Renewal Application and Supplemental Information for NPDES Permit Number NCS000183. Radiator Specialty Company appreciates the North Carolina Department of Environment and Natural Resources cooperation and assistance in his matter. If you have any questions, or require any additional information, please call me at (704) 684- 1815. Sincerely, Radiator Specialty Company Stuart A. Kerkhoff, CHMM Environmental Health and Safety Manager Attachments STRM WAT\PERRENCVLT2013. DOC 600 Radiator Road — Indian Trail, NC 28079-5225 — Telephone: 800-438-4532 — Fax: 704-684-1975 — www.rscbrands.com Permit Coverage ALT Renewal AwficatiOn Form NPDES Permit Number NCDENR National Pollutant Discharge Elimination System Stormwater Individual Permit NCS000183 Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Radiator Specialty Company Owner Contact: Ron Weiner Q.�� Mailing Address: 600 Radiator Road Indian Trail NC 28079 Phone Number: 704 684-1937JIA Fax Number: 704 684-1979 LDL'E-mail address: rweiner@rscbrands.com- WATF Facility Information Facility Name: Radiator Specialty Company Facility Physical Address: 600 Radiator Road Indiari Trail, NC 28079. Facility Contact: Stuart Kerkhoff Mailing Address: 600 Radiator Road Indian Trail, NC 28079 Phone Number: (704) 684-1815 Fax Number: (704) 684-1837 E-mail address: skerkhoff@rscbrands.com Permit Information Permit Contact: Stuart Kerkhoff Mailing Address: 600 Radiator Road Indian Trail, NC 28079 Phone Number: (704) 684-1815 Fax Number: (704) 684-1837 E-mail address: _ skerkhoff@rscbrands.com Discharne Information Receiving Stream: South Fork Crooked Creek Stream Class: C Basin: Yadkin River Basin Sub_Basin: 03-07-1Z Number of Outfalls: 5 Facility/Activity Changes Please. describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. See narrative describing any significant changes in industrial activities attached with the Supplemental Information. CERTIFICATION I certify, .that Lam.farriiliar with the information contained inahe application and that to the best of my knowledge and belief such information is true; complete and Accurate..- Signature � �(� 1� � ` Date December 20, 201-3 Stuart Kerkhnff EHS Manager Print or type name of person signing above Title Please return this completed application form SW Individual Permit Coverage Renewal Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SITE MAP U') >. 8 0 0 2d 17, p. p. a z o N V 0Ln FOZ € M My H 3� Der p*x- �F�,.i r a0.'. A z y o O p�_oz� zo; W txGv i f O 0o NO 0 i ,O '. N N Py . N z O N0) N - u1-4 � N e M _ N04 s M � O O k k k k k O N N Z rI G i O P QAyY . 3 ''IT r t t ! F S � n I co N 9 s $ ` N [j R919 •�•� 8 j M [i M 9i9 S 1-0 e a 1 1, G i g o i' O• flT L-ll � � r Radiator Specialty Company. Indian Trail, North Carolina Industrial Activities Map 1 = Production 21 = Maintenance Shop 2 = Raw Material Storage — Chemicals, 22 = MRO Room Non -chemicals 3 = Finished Goods Storage — Chemicals, 23 = Forklift Repair Shop Non -Chemicals 24 = Rework 4 = Flush Mounted Dock Doors 25. = Mops, Absorbents, Rags 5 = Tank Track Unloading Areas "Drain" Drums 6 = Bulk Chemical Storage 26 = : Out of Service Equipment 27 = Air Compressor 7 = Flamable/Hazardous Waste Storage Room 28 = Forklift Wash Shed 8 = Closed Impoundments .29 = Miscellaneous Scrap Wood 9 = Vapor Extraction Units (VES) , 30 = Empty Mix/Storage Tanks 10 = Air Stripping. Tower. 31 r Chiller 11 = Drum/Tote Staging Area (Empty/Full) ' 32 = LP: Tank Storage Rack 12 = Surplus Scrap Steel 33 = Sand Pile 13: _. Pipe Rack (Metal/PVC) 34 = Surplus Brick Storage 14 = Motor Medic Pump Station 3-5 = Gravel Pile 15 = Dump ster Shelter 36 = Scrap. Steel Dumpster 16 = Pallet Storage 17 Solid Waste Dumpster ® �5 18 =. Railcar Unloading AreaDEC 19 = Pesticide StorageDENR - WAr� u»v tianda &to Branch 20 = Satellite Accumulation Area wxr - STRMWAT NDACTMP.DOC REVISED 12/19/13 O O 0 2043 DENR - WATER QE)AL 1 Y Stn. mwa sr Branc aN 0 a`z �� 'Lo �� V v : l Z HF V'' nn J J d W z ZOr? - oOQ OZ Wgo�F �� o�oof ao Z fez= f Q L = ME-0-1 �s1�1�►+�1a►� �1►'Ri'hL�i. it Eof��o a v o o v �m Radiator Specialty Company Indian Trail, North Carolina Site Map Area 001 — 76% Impervious Activities occurring in drainage area: 1. Storage of chemical drums and totes (Empty and Full) 2. Transportation of Hazardous Waste to/from the Flammable/Hazardous Waste Storage Room to/from facility 3.. Transportation of Chemical Drums and.Tote Tanks to/from facility to storage .shed -and/or parking lot : 4. Transfer of bulk chemicals from tank truck to. storage:tank and from storage tank . to production facility 5. Storage of -chemicals in storage. tanks 6. .Loading of non -hazardous wastewater from storage tank to tank truck 7.. .. Recovery of free product 8: Recovery of impacted groundwater 9: Transfer of impacted groundwater from storage tank to air stripping tower 10. Application of pesticides . 11. Storage of trailers (Empty and Full) 12. Pickup. and drop off of storage trailers 13. Storage of surplus scrap steel 14. Air Compressors. Maintenance to air compressors 15. Storage *of out of service equipment: 16. Vapor extraction of soil. Maintenance to vapor extraction system :17. Loading empty drums onto drum trailer 18. ' Washing of forklifts, company truck :19. Loading/UnlQadirig Ammonium Hydroxide Solution Drums from supplier 20.. Storage of Hazardous Waste 21. Monitoring'of Groundwater . 22. Lawn Maintenance. Possible Pollutants in Stormwater Discharge: Pollutants that maybe present in stormwater discharge from outfall 001- are Volatile Organic Compounds (VOC) and Total Suspended Solids (TSS). The source of the contamination may be from the tank• farm, where the drums are stored, where trailers are stored and during the transportation of drums, to.and from the facility to the back parking lot and runoff from the roof of the facility. Radiator Specialty Company Indian Trail, North Carolina - Site Map Area 002 — 73% Impervious u�M1lR - W�17'��i ilRL1TY o water Branch Activities occurring in drainage area: Wekiar►d�.. 1. Storage of trailers (Empty and Full) 2. Pickup and drop off of storage trailers 3. Transfer of diesel fuel from tank truck to storage tank and from storage tank to boiler 4. Loading and unloading -of solid -waste compactors 5. Application of pesticides 6. Lawn Maintenance 7. Air Compressor. Maintenance of Air Compressor 8. Groundwater Monitoring 9. Storage of LP Tanks ..10.. Servicing of Boiler Possible Pollutants in Stormwater Discharge: . Pollutants that may be present in stormwater discharge from.outfall 002 are Oil . and. Grease (O&G) and TSS. The source of the contamination may be runoff from the trailers, algae and debris in the retention pond or runoff from the roof of the facility. Area 003 - 75% Impervious Activities occurring in drainage 1. Storage of trailers (Empty and Full) 2. Pickup and drop off of' torage trailers. 3. Transfer of stock between buildings 7., 8; 9 and buildings 3, 4, 5, 6 4. Transfer of diesel fuel from storage tank to boiler . 5.. Loading and unloading of solid .waste dumpster. 6: Application of pesticides 7. Lawn Maintenance 8. Air Compressor. Maintenance of Air Compressor 9. Associate Parking 10.. Storage of LP Tanks 11. Servicing of Boiler 12. Former storage of finished goods 11. Former active Natural Gas. Main 2 . Radiator Specialty Company llit c _Indian Trail, North Carolina Site Map r.B h Possible Pollutants in Stormwater Discharge: Pollutants that may be present in stormwater discharge from outfall 003 may be VOC, Semi-VOC, O&G and TSS. The source of the contamination may be runoff from the employee. parking lot, runoff from the. storage of. trailers,.. the storage of finished product outside, the transportation of stock between buildings 7, 8, 9. and buildings 3, 4, 5, 6 and runoff from -the roof of the facility. Area 004.-13%o Impervious Activities occurring in drainage area: 1. Transfer of bulk chemicals -from tank truck to storage tank and from -storage tank • to production facility 2. Storage of chemicals in storage tanks ' 3. Transfer of chemicals from railcar to storage tanks and from storage tanks tothe production facility 4. Storage of railcars (Empty and Full) 5. Application of pesticides 6. Lawn Maintenance 7. Vapor extraction of soil. Maintenance to vapor extraction system 8. Monitoring of groundwater 9.. Boiler blowdown 10. Servicing of Boiler . Possible'Pollutants in Stormwater Discharge Pollutants that may be present in stormwater discharge from outfall 004 are. Volatile Organic Compourids (VOC). and Total Suspended Solids (TSS).� The source of the contamination may be from'.the tank farm and Jo ''the the boiler blowdown. Area 005 _ 0% Impervious Representative. outfall status with Outfall 001 STRMWAnSITEMAP.DOC - REVISED 12/19/13 0 a 'r • Q'.•.'.'.•.'.'.. O J Q C Sa«w iIa WZ z�0e. CLUl IV IT �a�:;E ena zio�'E€ to „0.0 i Ix a � � � Q = f p . X z z yyy xi i a a a s a 1 •� • e � � t i t t t 1 a � � •+ z f z , q I iz a a a •' f� f f f= 0 o . . t i �••'•• Q. 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M N M oo r r C7 o O CDy c) O p V - D co ; 7 U >+ s Z = �' L o CDr 0 0 (a O 0 v Z Z O — M o N Q _ p p L 0 coco O p d o�wN 3 O N ..2 LL Z O Z O Co N r O T O L O N E C 7 d O Z > E U CD mE O (D v) w � O O N (1) N O O N r r O O O O L Z Z Z Z Z >= O } c O O L O O O O c m O Cl) `- `- c .c O O C O C 0 Z Z Z Z Z J m 3+ O CM c- C`7 o o C c m Z Z Z Z Z N •� U . m r 0 M �--M c c �15 Z ZZ%' Z (� c c 0 0 0 •U), Qif cO r r r (0 p) Z C C U) O O N Z Z >' n c Z U Ec I� N N cc c c c 6 Z Z Z Z Z U E .f c. E 0 c �'n C cc c c`a:6Z 0 o 0 ZZ 0 Z 0 Z (V (D .. U E 7 4- O O i M O O M c '...° v O ) y O — 0 -0 O L In d C O > "O y -0 0 (o 3 L .�_•�'� .00 0 _O O 0 L f3 N p O p U) O— y O y O U O U li cn u: 0 w 0 in m m d Radiator Specialty Company Indian Trail, North Carolina Permit No. NCS000183 Outfall 005 Outfall 005. has been granted representative outfall status by the North Carolina Department of Environment and Natural Resources Division of Water Quality. It is considered the same as outfall 001. With the representative outfall status, there are no analytical results or visual monitoring results for Outfall 005. BEST MANAGEMENT PRACTICES Radiator Specialty Company.3 Indian Trail, North Carolina Best Management Practices (BMPs) RSC uses the best management practices available to them at this time. The BMPs currently in use are listed on Table 2. The specific rationale for installation and implementation of the selected site BMPs is summarized below. Two tank truck unloading sheds are utilized to off-load bulk chemicals into aboveground storage tanks (AST). The sheds are sloped to the center to contain any spills. In addition, a thirty (30) mil liner lies beneath the floor of the unloading sheds to prevent any possible contamination from entering the environment. Both areas are covered. - The tank truck unloading shed located adjacent to Building 1 -was coated with a novalak epoxy in September 2009. The truck unloading sheds were installed to prevent any drips, leaks and/or spills from the off-loading of tank trucks to come into contact with stormwater. RSC installed a tank truck unloading pad to the Southeast of Building 3. This pad is sloped to the back and curbed around three (3) sides. This tank truck unloading pad was installed to prevent any drips, leaks and/or spills from the off-loading of tank trucks to come finto contact with-stormwater and enter the environment. This pad is not covered. Any contained stormwater that has come into contact with the product being off-loaded is managed internally. by RSC. RSC's four (4) tank farm containment systems were coated in July 2003 with a novalak epoxy. This coating was installed to seal the floor and walls of the containment systems to prevent any migration of chemicals through the cracks and into the environment. They will also prevent any stormwater that has come into contact with chemicals from entering the environment. Any contained stonmwater that has come into contact with chemicals from the tank farm is.managed internally by RSC. RSC installed three (3) railcar containment pans in January 2008. Each pan system consists of three (3) pans:. one for each side of the rail spur and onefor the center of the rail spur. The overall dimensions are twenty (20) feet by ten (10) feet by four (4) inches tali. The pans are plumbed into the corresponding. tank farm containment system. .By doing this, the entire contents of a railcar can be contained in the event of a. spill. RSC has one AST located outside the shipping department behind building 4, south of the facility, that contains boiler fuel. This AST is located in. a containment system.. This containment system will prevent any stormwater that has come into contact with diesel fuel from entering the environment. Any contained stormwater that has come into contact with chemicals from the tank farm is managed internally by RSC. RSC has attached a hose to the unloading valve on the AST and leaves it connected year round to minimize the chance for drips while disconnecting the hose. Radiator. Specialty Company Indian Trail, North Carolina E t ' Best Management Practices. (BMPs) � cry t+• �:? '=� �°:.s.vr :::�r �3ra� RSC has one AST located southwest of building 7. This ASS-eated m-a- covered containment system. By, covering the containment system, RSC will prevent any stormwater from coming into contact with diesel fuel stored inside the AST. In March 2005, RSC constructed a storage shed located to the northeast of the production building on the back parking lot. This shed is forty (.40) feet by forty (40) feet by fourteen (14) feet tall. It has a roof and three (3) sides extend from the roof down six (6) feet to the ground. This shed was constructed to store empty and full drums, tote tanks and cubic yard boxes. The purpose was to move chemical storage containers out of the weather while being stored between uses. RSC inspects all drums of waste staged in the storage shed and on the back parking lot at a minimum of weekly. The drums are inspected for leaks, potential leaks, bulging and product on 'the top or side of the drum. Any. non -conforming drums are handled immediately. Hazardous waste drums are labeled properly and relocated to the hazardous waste/flammable storage room upon receipt. Any stock transferred between buildings 3, 4, 6 and 7, 8 and 9 is kept watey tight to prevent contact with stormwater. Scrap steel is ' moved from the property as soon as enough is generated to fill a forty (40) yard container. Empty drums are. placed on•a trailer to be shipped to a drum reconditioner as soon as they are generated... RSC. has. trained a:NPDES Emergency Response Team to iespond to.stormwater... .. emergencies. "This team is trained at a'- minimum, annually. Training focuses on vulnerabilities at the facility and how to respond to chemical spills in storm events to minimize the impact to storm -water runoff. RSC continues to develop ways to minimize stormwater contact with .possible pollutant sources. STRM WAT\BMRDOC — REVISED 12/19/13 2 Radiator Specialty Company Indian Trail, North Carolina List of Best Management Practices Stuctural / BMP No. BMP Description Location Non -Structural 1 Old Truck Shed Adjacent to Tank Farm A-1 Structural 2 New Truck Shed Between Building 1 and Tank Structural Farm A-2 .3 , Wax] P3 Unloading Pad Tank Farm - Northeast -of building 3 Structural 4 Tank Farm A-1 Tank Farm Structural 4. Tank Farm A-2 Tank Farm Structural . 4' Tank Farm B=1 Tank Farm Structural .4 Tank Farm B-2 Tank Farm Structural 5 Shipping Boiler Fuel Behind Building 4 Structural 6 Motor.Medic Pump with Tank Farm - Northeast of building 3 Structural Secondary Containment Dike and Shed 7 Covered/Contained Dumpster -Northeast Behind Building 3 . Structural - Shelter 8 Building 7 Boiler Fuel. South of Building.? Structural 9 Storage Shed Northeast of Building 1 Structural . 10 Back Parking Lot Northeast of Tank Farm Non -Structural 1-1 Rail Pans. Rail Spur - Tank Farm Structural REVISED 12/19/13 Table 2 STRMWAT\BMPLIST.XCLS NARRATIVE - SIGNIFICANT CHANGES Radiator Specialty Company Indian Trail, North Carolina Industrial Activities I��at1 i:I L� 7043 9 :, NR - WATER QUALITY VW00d St-cWnVaater Branch The following changes to industrial activites have taken place at Radiator Specialty Company's Indian Trail, North Carolina Facility since the last revision to the Stormwater Pollution Prevention Plan (SPPP) in October 2011. In March 2005, RSC constructed a storage shed located to the northeast of the production building on the back parking lot. This shed is forty (40) feet by forty (40) feet by fourteen (14) feet tall. It has a roof and three (3) sides extend from the roof down six (6) feet to the ground. This shed was constructed to store empty and full drams, tote tanks and cubic yard boxes. The purpose was to move chemical storage containers out of the weather while being stored between uses. In January 2008, RSC purchased and installed three (3) railcar containment pans. Each pan system consisted of three (3) pans: one for each side of the rail spur and one for the center of the rail spur. The overall dimensions were twenty (20) feet by ten (10) feet by four (4) inches tall. The pans were plumbed into the corresponding tank farm containment system. By doing this, the entire contents of a railcar could be contained in the event of of spill. In September 2012, RSC tied the boiler blowdown from the boiler located behind building 2. into the sanitary sewer. In addition, RSC also tied the Tank Farm air compressors blowdown into the sanitary sewer. By doing this, RSC eliminated the chance of contamination to any stormwater runoff coming into contact with the boiler and/or air compressor blowdown. The current operations that transpire at RSC are the blending and packaging of automotive chemicals and the filling of tuck filters with powder pellets. No changes have taken place in how RSC handles materials, stores materials or utilizes materials. The following changes to industrial activites have taken place at Radiator Specialty Company's Indian Trail, North Carolina Facility since the last revision to the Stormwater Pollution Prevention Plan (SPPP) in May 2010. RSC permanently ceased the following operations on March 31, 2011: • The manufacture of polyethylene and polyvinyl chloride tubing • The packaging of automotive hose and plumbing parts • The manufacture of wax bowl rings RSC added the following production operation in 2012: • The filling of a truck filter element with powder pellets STRMWAnITINDPRO.DOC REVISED 12/19/13 No changes have taken place in how RSC handles materials, stores materials or utilizes materials. STRMWATIITINDPRO.DOC REVISED 12/19/13 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting Facility Name: Radiator Specialty Co -Matthews Permit Number: NCS000183 Location Address: 600 Radiator Rd ltXXKMIndian Trail, NC 28079 County: Union "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Stuart Kerlehoff Print or type name of person signing above ur v 0 2013 Date December 20, 2013 EHS Manager Title SPPP Certification 10/13