NCS000155_Renewal Application_20130513

A
C® R
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Pat McCrory Charles Wakild, PE
Governor Director
March 1, 2013
. Dave Whetton
Gkn Driveline
6400 Durham Rd
Timberlake, NC 27583
John E. Skvarla, III
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
GKN Automotive Incorporated
Permit Number NCSOOO155
Lee County
Dear Permittee:
Your facility is currently covered for stormwater discharge under NPDES Permit NCSOOO155. This permit
expires on 9/30/2013. To assure consideration for continued coverage under your individual permit, you
must apply to the Division of Water Quality (DWQ) for renewal of your permit. Enclosed you will find an
individual permit Renewal Application Form, Supplemental Information request, and Stormwater Pollution
Prevention Plan Certification for your facility.
Filing the application form along with the requested supplemental information will constitute your
application for renewal of this permit. Until your permit renewal is completed and you receive a new permit,
please continue to comply with all conditions and monitoring requirements in your expired NPDES
stormwater permit.
Please comlete and return the application and supplemental information to DWQ by April 5, 201.3. Failure to
request renewal within this time period may result in delay of your permit renewal. Discharge of stormwater
from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of
NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day.
If you have any questions regarding permit renewal procedures please contact Bradley Bennett of the
Stormwater Permitting Unit at (919)-807-6378 or [e-mail].
Sincerely,
Bradley Bennett, Supervisor
Stormwater Permitting Unit
Cc: SPU Files
Central Files
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] \ FAX: [phone] Internet: www.ncwaterquality.org
An Equal Opportunity \ Affirmative Action Employer
Nne
orthCarolina
A"Uralil� f

Permit Coverage
o� <-°�-.,L Renewal Application Form
National Pollutant Discharge Elimination System
Stormwater Discharge Permit
Permit Number
NCS000155
The following is the information currently in our database for your facility. Please review this information carefully and make all
corrections/additions as necessary in the space provided to the right of the current information.
Owner Affiliation Information
Owner / Organization Name:
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
* Reissued Permit will be mailed to the owner
Gkn Driveline
. Dave Whetton
6400 Durham Rd
Timberlake, NC 27583
[phone]
Facility/Permit Contact Information
Facility Name: GKN Automotive Incorporated
Facility Physical Address: 4901 Womack Rd
Sanford, NC 27330
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Discharge Information
Receiving Stream Little Buffalo Creek
Stream Class: C
Basin: Cape Fear River Basin
Sub -Basin: 03-06-11
Number of Out:falls:
4 1�ir1.I�J,a. zJi`ttx'_E�'ct'1S;(,t 11auuj'
Impaired Waters/TM.DL
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes O No ❑ Dor.'t Know
( for information on these waters refer to http://h2o.enr.state.nc.us/su/Impaired Waters TMDL/ )
CERTIFICATION
I certify that 1 am familial- with the information contained in the application and that to the best of my knowledge and belief such
information is true, complete and accurate.
Signature "'�" Date
Print or type name of person signing above
Title
Stormwater Permitting Unit
Please return this com Meted renewal application form to: Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
MAY 1 4 2013

SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES
STORMWATER PERMIT
Two copies of each of the following shall accompany this submittal in order for the application to be
considered complete:
(Do not submit the site Stormwater Pollution Prevention Plan)
Initials
1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of
industrial activities (including storage of materials, disposal areas, process areas and
loading and unloading areas), drainage structures, drainage areas for each outfall,
building locations and impervious surfaces should be clearly noted.
2. A summary of Analytical Monitoring results during the term of the existing permit (if your
permit required analytical sampling). Do not submit individual lab reports. ThE� summary
can consist of a table including such items as outfall number, parameters sampled, lab
Jresults, date sampled, and storm event data. H
3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports.
The summary can consist of a table including such itoms as outfall number, parameters
surveyed, observations, and date monitoring conducted.
/4. A summary of the Best Management Practices utilized at the permitted facility. Summary
should consist of a short narrative description of each BMP's in place at the facility. If the
implementation of any BMP's is planned, please include information on these BMP's.
5. A short narrative describing any significant changes in industrial activities at the permitted
facility. Significant changes could include the addition or deletion of work processes,
changes in material handling practices, changes in material storage practices, and/or
changes in the raw materials used by the facility.
6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan
for the permitted facility (Sign and return attached form).
If the final year analytical monitoring of the existing permit term has not been completed prior
to filing the renewal submittal, then the last years monitoring results should be submitted within 30
days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results)

(Based on peak storage of 100 drums)
Hydraulic System Reservoirs, Total Capacity = 3715 gallons
Power Transformers, 1843 gallons
Oil Storage Capacity of the Facility = 27,400 gallons

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(000*--KLE//VFELOER
PROJECT NO.
108267
Figure 3of 3
_ Bright People. Right Solutions.
DRAWN BY:
DJH
Property Boundary Map
CHECKED BY:
LL
The information included on this graphic representation has been compiled from a
variety of sources and is subject to change without notice. Kleinfelder makes no
DATE:
05/1612012
representations or warranties, express or implied, as to accuracy, completeness,
timeliness, or rights to the use of such information. This document is not intended for
use as a land survey product nor is it designed or intended as a construction design
document. The u of the information contained on this graphic
REVISED:
GKN PRECISION FORMING
4901 WOMACK ROAD
representation is at the sale dsk of the parry using or misusing the information.
108267 GKN FIGURES.DWG
-
SANFORD,NC

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GKN Driveline North America, Inc.
Sanford Precision Forming Facility
4901 Womack Road
Sanford, North Carolina 27330, USA
May 8, 2013
Stormwater Permitting Unit
Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: Permit No. NCS000155 Permit Renewal — Brief Description of
Significant Industrial Activity Changes Since Last Issuance
To Whom It May Concern:
The following significant changes to our industrial activities have occurred since
the last permit issuance:
1. Elimination of Waste Water Treatment Operations
2. Elimination of Phosphate Coating Operations
3. Installation of 2 Single Flow Lines using Oil Sizing vs. Phosphate Coating
4. Closure of adjacent manufacturing building on the same permit (2008) and
utilization of space for warehousing/shipping.
5. Elimination of 10 Propane Powered Forklifts and Material Handling
processes allowing flow to be handled by electric pallet jacks.
i
Sincerely;'"
1
Kimberly A. Killian,
,-
EHS Specialist
CSHO, MESH

GKN Driveline North America, Inc.
Sanford Precision Forming Facility
4901 Womack Road
Sanford, North Carolina 27330, USA
May 8, 2013
Stormwater Permitting Unit
Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: Permit No. NCS000155 Permit Renewal — Summary of Best Management
Practices (BMPs)
To Whom It May Concern:
In order to further reduce the potential for stormwater contamination the following non-
structural BMPs should be employed as outlined in the Integrated Spill and Stormwater
Contingency Plan.
General
• All piping and equipment should be inspected regularly for leaks. Areas on
which to focus attention include valves, pumps, flanges, and connections. Any
leaks that are found should be fixed promptly.
Vehicle Loading/Unloading
• The unloading area for the chemicals should be designed to prevent spills or
leakage from exiting the property, by ensuring that graded pavement, berms,
curbing, and sealing catch basin covers and inlet pipes are used to divert the
flow of stormwater and contain spills.
Chemical Storage
• All chemical containers and tanks should be checked regularly for leaks or signs
of damage. The person conducting the inspection should make sure that all
containers are properly closed or sealed. Also, dry chemicals stored in bags
should be checked for signs of water or moisture damage.
• All chemical containers and tanks should be clearly labeled to help employees
identify chemicals and to warn them of potentially dangerous substances. Also,

Page 2 of 2
areas in which chemicals are stored should be clearly marked with signs
indicating the dangers of any hazardous chemicals (e.g. flammable, corrosive,
volatile, etc.) The names and numbers of personnel to contact in the event of a
spill or other emergency are posted in each department.
Sincerely,
Ki`mberly,A. Killian, CSHO, MESH
EHS Sq`e%ialist

DEVELOPMENTSTORMWATER-POLLUTION PREVENTION PLAN
CERTIFICATION
North Carolina Division of Water Quality - Stormwater Permitting Unit
Facility Name: GKN Automotive Incorporated
Permit Number: NCS00015 5
Location Address: 4901 Womack I'd
Sanford, NC 27330
County: Lcu
"I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and
implemented under :my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather
and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible 'or gathering the information, the information gathered is, to the best of my knowledge and belief, tr ue, accurate and
complete."
And
"I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been tull} implemented at
this facility location in accordance with the terms and conditions of the stormwater discharge permit."
And
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing
violations."
Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND
STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION.
u'
Signature Date`_
(�{✓ G-tY$> G 3M (if�(it �� L -%f fd12eeG-7G''z
Print o- type name of person signing above Title
SPPP Certification 5/09

i
Permit Coverage Permit Number
a, Renewal Application Form NCS000155
National Pollutant Discharge Elimination System
Stormwater Discharge Permit
The following is the information currently in our database for your facility. Please review this information carefully and make all
corrections/additions as necessary in the space provided to the right of the current information.
Owner Affiliation Information * Reissued Permit will be mailed to the owner
Owner / Organization Name
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Gkn Driveline
. Dave Whetton
6400 Durham Rd
Timberlake, NC 27583
[phone]
Faci1iWPermit Con "ict Information
Facility Name: GKN Automotive Incorporated
Facility Physical Address: 4901 Womack Rd
Sanford, NC 27330
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Discharge Information
Receiving Stream Little Buffalo Creek
Stream Class: C
Basin: Cape Fear River Basin
Sub -Basin: 03-06-11
Number of Outfalis:
Iml2aired Waters /TM.DLL
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes O No C] Don't Know
( for information on these waters refer to http://h2o.enr.state.nc.us/su/Impaired Waters TMDL/ )
CERTIFICATION
U`I.ur�Y�rGt'.l`'�
i certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such
information is true, complete and accurate
Signature—.L�Z.�- e, Date ' 2� `" r3
Print or type name of person signing above
Please return this completed renewal application form to:
Title
Stormwater Permitting Unit
Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
MAY 1 4 2013

SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES
STORMWATER PERMIT
Two copies of each of the following shall accompany this submittal in order for the application to be
considered complete:
(Do not submit the site Stormwater Pollution Prevention Plan)
Initials
1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of
industrial activities (including storage of materials, disposal areas, process areas and
loading and unloading areas), drainage structures, drainage areas for each outfall,
building locations and impervious surfaces should be clearly noted.
2. A summary of Analytical Monitoring results during the term of the existing permit (if your
permit required analytical sampling). Do not submit individual lab reports. The summary
can consist of a table including such items as outfall number, parameters sampled, lab
results, date sampled, and storm event data. H
3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports.
The summary can consist of a table including such items as outfall number, parameters
surveyed, observations, and date monitoring conducted.
/4, A summary of the Best Management Practices utilized at the permitted facility. Summary
should consist of a short narrative description of each BMP's in place at the facility. If the
implementation of any BMP's is planned, please include information on these BMP's.
5. A short narrative describing any significant changes in industrial activities at the permitted
facility. Significant changes could include the addition or deletion of work processes,
changes in material handling practices, changes in material storage practices, and/or
changes in the raw materials used by the facility.
6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan
for the permitted facility (Sign and return attached form).
If the final year analytical monitoring of the existing permit term has not been completed prior
to filing the renewal submittal, then the last years monitoring results should be submitted within 30
days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results)

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GKN Driveline Sanford Precision Forming Facility Key for Site Map Figure 2 of 3
STORAGE TANKS
Tank
Material
Oil
Location
Tank
Capacity,
of
Contents
Containment
Content
No.
gallons
Construction
Outside Boiler
2
250
Steel
Diesel Oil
100%
Room
Double -wall
3
5,000
Fiberglass
Graphite-
water
Dilce
50°/u
Tank Farm
4
3,000
Polypropylene
Graphite-
water
Dike
100%
Tank Farm
Tank Farm
5
1,100
Polypropylene
Used oil
50%
Dike
Outside Tank
Lube oil —
Farm
6
2,000
Steel
DTE Extra
Heavy
Double -wall
100%
under shelter
Outside Tank
7
2,000
Steel
Lube oil DTE
26
Double -wall
100%
Farm under
shelter

Tank
No.
Tank
Capacity,
gallons
Material
of
Construction
Contents
Containment
Oil
Content
Location
Outside Tank
Lube oil-
Farm under
19
2,000
Steel
Vectra (soon
Double -wall
100%
shelter
to be DTE 26)
Outside Tank
20
1,500
Steel
Lube oil DTE
Extra Heavy
Double -wall
100%
Farm under
shelter
21
235
Steel
DTE Extra
Heavy
Dike/pit
100%
K1 press Main
Oil
22
50
Steel
DTE Extra
Heavy
Dike/pit
100°10
K1 ress
Transfer
23
235
Steel
DTE Extra
Heavy
Dike/pit
100%
K2 press Main
Oil
24
50
Steel
DTE Extra
Heavy
Dike/pit
100%
K2 press
Transfer
25
500
Steel
Mobil 600
Dike/pit
100%
Schuler press
Main Oil
26
200
Steel
Mobil 600
Dike/pit
100%
Schuler Press
Transfer
27
35
Steel
Mobil 600
Dike/pit
100%
Schuler Press Overload
28
15
Steel
Mobil 600
Dike/pit
100%
Schuler Press
Helma Clamp
29
225
Steel
DTE 26
Double Wall
100%
[Gamei Shears
30
225
Steel
DTE 26
Double Wall
100%
Gamei Shears
31
500
Steel
DTE 26
Trench
100%
Verson Cold
Form

Tank
Material
Oil
Location
Tank
Capacity,
of
Contents
Containment
Content
No.
gallons
Construction
32
500
Steel
DTE 26
Trench
100%
Verson ColdForm
33
525
Steel
DTE 26 —][Trench
100%
Gamei Press
34
420
Steel
DTE 26
Trench
100%
Greenard Press
Square D
35
None
N/A
Dry Type
N/A
N/A
Transformer 1
Inside
Square D
36
None
N/A
Dry Type
N/A
N/A
Transformer 2
Inside
Square D
37
None
N/A
Dry Type
N/A
N/A
Transformer 3
Inside
Westinghouse
scheduled for
38
190
Steel
Silicone Fluid
N/A
N/A
decommission in
2012
Transformer 4
Inside
Uptegraff
39
551
Steel
Type II Oil
None
None
Transformer 5
Outside
Uptegraff
40
551
Steel
Type II Oil
None
None
Transformer 6
Outside
Uptegraff
41
551
Steel
Type II Oil
None
None
Transformer 7
Outside
Total oil storage capacity in tanks = 16,850 gallons
Total oil storage capacity in drums = 5,000 gallons

(Based on peak storage of 100 drums)
Hydraulic System Reservoirs, Total Capacity = 3715 gallons
Power Transformers, 1843 gallons
Oil Storage Capacity of the Facility = 27,400 gallons

CAD FILE: J:\C Drive-Backup_2012-07-17\Desktop\Temp\108267 GKN\108267 GKN_Figures.dwg PLOTTED: 5/7/2013 12:58 PM BY: darby howell
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Lee County CIS
KLE/NFELOER PROJECT NO. 108267 Figure 3of 3
_ Bright People. Right Solutions. DRAWN BY: DJH Property Boundary Map
CHECKED BY: LL
The information included on this graphic representation has been compiled from a
variety of sources and is subject to change without notice. Kleinfelder makes no DATE: 05/16/2012
representations or warranties, express or implied, as to accuracy, completeness,
timeliness, or rights to the use of such information. This document is not intended for GKN PRECISION FORMING
use as a land s—ey product nor is it designed or intended as a construction design REVISED:
document. The use or misuse of the information contained on this graphic 4901 WOMACK ROAD
representation is at the sole risk of the party using or misusingthe information. 108267 GKN_FIGURES.DWG SANFORD, NC

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GKN Driveline North America, Inc.
Sanford Precision Forming Facility
4901 Womack Road
Sanford, North Carolina 27330, USA
May 8, 2013
Stormwater Permitting Unit
Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: Permit No. NCS000155 Permit Renewal — Summary of Best Management
Practices (BMPs)
To Whom It May Concern:
In order to further reduce the potential for stormwater contamination the following non-
structural BMPs should be employed as outlined in the Integrated Spill and Stormwater
Contingency Plan.
General
• All piping and equipment should be inspected regularly for leaks. Areas on
which to focus attention include valves, pumps, flanges, and connections. Any
leaks that are found should be fixed promptly.
Vehicle Loading/Unloading
• The unloading area for the chemicals should be designed to prevent spills or
leakage from exiting the property, by ensuring that graded pavement, berms,
curbing, and sealing catch basin covers and inlet pipes are used to divert the
flow of stormwater and contain spills.
Chemical Storage
• All chemical containers and tanks should be checked regularly for leaks or signs
of damage. The person conducting the inspection should make sure that all
containers are properly closed or sealed. Also, dry chemicals stored in bags
should be checked for signs of water or moisture damage.
• All chemical containers and tanks should be clearly labeled to help employees
identify chemicals and to warn them of potentially dangerous substances. Also,
H

Page 2 of 2
areas in which chemicals are stored should be clearly marked with signs
indicating the dangers of any hazardous chemicals (e.g. flammable, corrosive,
volatile, etc.) The names and numbers of personnel to contact in the event of a
spill or other emergency are posted in each department.
Sincerely, f;
Kimberly.A. Killian, CSHO, MESH
EHS Specialist
19

GKN Driveline North America, Inc.
Sanford Precision Forming Facility
4901 Womack Road
Sanford, North Carolina 27330, USA
May 8, 2013
Stormwater Permitting Unit
Individual Permit Renewal
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: Permit No. NCS000155 Permit Renewal — Brief Description of
Significant Industrial Activity Changes Since Last Issuance
To Whom It May Concern:
The following significant changes to our industrial activities have occurred since
the last permit issuance:
1. Elimination of Waste Water Treatment Operations
2. Elimination of Phosphate Coating Operations
3. Installation of 2 Single Flow Lines using Oil Sizing vs. Phosphate Coating
4. Closure of adjacent manufacturing building on the same permit (2008) and
utilization of space for warehousing/shipping.
5. Elimination of 10 Propane Powered Forklifts and Material Handling
processes allowing flow to be handled by electric pallet jacks.
Sincere
-71
Kilerly A. Killian, CSHO, MESH
EH Specialist

STORAAWATER POLLUTION PREVENTION PLAN I
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION
North Carolina Division of Water Quality - Stormwater Permitting Unit
Facility Name:
GKN Automotive Incorporated
Permit Number:
NCS000155
Location Address:
4901 Womack Rd
Sanford, NC 273M
County:
Lee
"I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and
implemented under -ny direction or supervision in accordance with a system designed to assure that qualified personnel properly gather
and evaluate the information required by the SPPP, Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible `or gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and
complete."
And
I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been full} implemented at
this facility location in accordance with the terms and conditions of the stormwater discharge permit."
And
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing
violations."
Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND
STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION.
Signature
GC%. meal ►;�,
Print o- type name of person signing above
Date 57—9 '1-3
Title
SPPP Certification 5/09