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HomeMy WebLinkAboutNCS000140_Renewal Application_201509039, CertainTeed SAINT-GOBAIN CERTIFIED MAIL 7011 1150 0001 9727 5843 Ken Pickle, PE Environmental Engineer NCDENR/ DWQ/ Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 SUBJECT: NPDES Stormwat Permit Renewal Certainteed Corp ration Permit Number S000140 Granville County Mr. Pickle, —AO# 8 'a j3��� August 28, 2015 SCp 0 3 20151t1. BEN Wqr 401 8 -PBUhFEr2 F�Rn�r�CES Certainteed Corporation is submitting two (2) copies of the enclosed application for renewal of NPDES Stormwater Permit NCS000140, which is scheduled to expire on December 31, 2015. Certainteed Corporation is continuing to address the infrequent copper exceedances. Feel free to contact me if questions. Thanks. Sincerely, Robert W. Yurek Environmental Coordinator RECEIVED sp 0 8 2015 p ,NR-I-ANn o'.I!1\L `ry S-'ORNAWATER pERIVII'l-PING .rftYTY, SAINT GOBAIN CertainTeed Roofing 200 Certainteed Rd. • Oxford, NC 27565 • USA • Tel: (919) 693-1141 • Fax: (919) 693-9400 • www.certainteed.com Permit Coverage Renewal Application Form National Pollutant Discharge Elimination System Stormwater Discharge Permit Raleigh Regional Office Permit Number NCS000140 1pp YlATf� G �G T ' ` g is the information currently in our database for your facility. Please review this information carefully and make all correc ions/additions as necessary in the space provided to the right of the current information. Owner Affiliation Information *Reissued Permit will be mailed to the owner address Owner / Organization Name: Certainteed Corporation Owner Contact: Mark Heilman Mailing Address: 200 CertainTeed Rd. Oxford, NC. 27565 Phone Number: 919-693-1141 Fax Number: 919-693-9400 E-mail address: Mark.r.heilman@saint-gobain.com Facility/Permit Contact Information Facilitv Name: Certainteed Corporation Facility Physical Address: 200 CertainTeed Rd Oxford, NC 27565 Facilitv Contact: Robert Yurek Mailing Address: same Phone Number: 919-693-1141 Cell Phone 919-482-0206 E-mail address: Robert.w.yurek@saint-gobain.com Discharge Information Receivinq Stream: Hachers Run & Fishinq Creek Stream Class: Basin: Tar -Pamlico River Basin Sub -Basin: 03-03-01 Number of Outfalls: 4 Impaired Waters/TMDL Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? X Yes Nt(o� Don't Know ( for information on these waters refer to httpy/h2o.enrstate.nc.us/su/Impaired Waters ITMDU�t SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials SEE ATTACHMENTS 1 THROUGH 6 RY 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. RY 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. RY 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. RY 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. RY 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. RY 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) ATTACHMENT I SITE MAP FROM THE STORMWATER POLLUTION PREVENTION PLAN gC / wo� N ♦ z� � s � 1� l , �y a: ¢¢ LL m um P'w 1-1 veld a1i1 1111110-1111\11EI1E11 "Ild P111x0 pa aluieuaJ\LO\53l[j OVJ 00\+11'd 11a101d "Ilk:- ATTACHMENT 2 ANALYTICAL MONITORING RESULTS AlU M N O N t0 'C 0 0 W N 1 � M O r N or W O N V M UD N A M f0 Q Q O V O v N 0 0 N O O o N r ((a N N O Z Z M N Mr M O OOZ N CIJ i�NZ O O Q Q Z Z M N# M r N 0 I, N o o z N N .may,. fO 0 0 M N r N O o O 0 0 Q z O O N a O N 3k to � N N O M^ a N O Q Q Z Z t" i N n N N t0 M o O Q Q N N V O M tP cq to Q Q Ct M In N Q Q N W MO �N V zZ NXto� rOooZZ V:t(ri6 � (OnNoZz to V N M V: � V' m W N t{ O W M 0> om N o w N N (OD t0 (D �. (NO O O W N ay W (0 ,7 o N Opi O W n f] O N ik C1 0 ti O V o OV m N o r O V o o r 0 r r O O 6 a (0 O N M t0 V (0 t0 N M N M o W r O 0oz Q �t O N V M O M O (+� o t� N 0 0 r 0@ N O N M V N f� (O n O 0 N 0 Q p N M N t0 (p ,�. W r: n N N <Y O O Q <{ r t� N ro N Mr Nti m V Oz W N O r N V V Z (p r 0 OO V V z to t0 13) N N I� 7 op z d' ` O O M V O O Z N N N n: o ry r ti� O O z r V m CO O p Z t0 r r 0 N M r r 0 0 m O r 0 (0 r 0 N O V p n a m a r O N (n h to N h N O O Q Q o N V O W7 t0 N N (O O Q Q O N_ N O ti V t!? N N O Q Q N m N r N W N Q Q V' o N t` N o z z N N) (+� O r n O V Z z a� 3t N ci r r V Z z O 3t r V' o r O (.� p Z z N p N [Y m O p M o IT d. rn V 0 0 F- O N N V m V I� tt') h V' N M O M~ 0 O M p N LL{' N V (� N M t0 r to � N p p ~ w r p N O V' it f� O 0� M (D M~ W N to M M O CO I� O O V r 0 r V O Vu N r O O O O V a O O Op0 O N o n O OU M O M M (O n O N O 0 Z a_ O N M N N N OV N p # N o !.b r N N N I oV 4 z 0 0 N o y rL O O tj') t- O n z O t:, O p 0 O a 0 0 O Z r Q W O N M ro p N to ao N O Q o N N N N tU N oQ p N N 1- t0 N p 04 WW p m lO0 "COJ pN p nO O r N Z\ i O OVo z aN 0 0V (D Z t\ o O to w1 O V W M w p N tv DJ N V' w1 p N M N N pV r w p O N p t0 O Q Q U O Q �it O DM ozZ ((� n .-O~ rn Zz O�Cit N �-p 00 z�` oar* m 6 o N O Z Z N L C N N L C N N L C i N L C .... N ID O Z O �C� O (C... C J_ J_ J ._. O �C7 O C J O O :s O NUS O C J c� O J_ = O J o 3 ig` E E E" 3 m E E E 3° E E E" 3 E E E d O O O) E za to ' ' N -du O E za N E-a�� '� N O E za `w N -' '� N -at�C) O 0) E za N ('`m ' I m Itom o as m Ito m o am 2 m °-hUO am m a mF°Hw'h ahFUO Ot°F°w'F-I 1--rUO OHr°w'H= Oi°-Hw'�=F°-F°UO ATTACHMENT 3 VISUAL MONITORING RESULTS CertainTeed Corporation - Oxford, NC Stormwater Outfall Qualitative Monitoring Summary 7/18/2015 3/30/2015 7/15/2014 2/21/2014 8/21/2013 2/7/2013 8/19/2012 1/27/2012 9/2/2011 4/16/2011 10/14/2010 Outfall # 1 1 1 1 1 1 1 1 1 1 1 Very light Very light Color Clear Clear Very Light Brown Brown Brown Light Brown Clear Brown Light Brown Brown 2 Odor None None None None None None None None None None Brown Clarity 2 1 2 3 2 3 1 5 2 4 None Floating Solids 2 1 2 2 2 3 2 2 3 4 4 Suspended Solids 2 1 2 3 2 2 1 4 2 2 2 Foam lNo No No No No No No No No INo 2 Oil Sheen No No No No No No No No No No No Deposition at out No No No No No No No lNo No No Erosion No No No No No No No No No Discharge was Discharge was just beginning just beginning and some and some organic material organic Discharge was was in sample material was in just beginning Ponds were Recently some sample some and some disturbed in fall sprayed construction construction organic material by digging out and dug out Other lNone INone INone lNone I None lbeing done. lNone being done. was in sample cattails Icattalls. 7/18/2015 3/30/2015 7/15/2014 2/21/2014 8/21/2013 2/7/2013 8/19/2012 1/27/2012 9/2/2011 4/16/2011 10/14/2010 Outfall # 2 2 2 2 2 12 2 2 2 22 Very Light Very light Color Clear Clear Ve Li ht Brown Li ht Brown Brown Clear Clear Brown Light brown Brown Light Brown Odor None None None None None None None None None None None Clarity 2 1 2 5 2 1 1 2 1 4 1 Floating Solids 1 1 2 2 3 1 1 2 2 4 1 Suspended Solids 2 1 2 5 2 1 1 2 1 3 1 Foam No No No No No No No No No No No Oil Sheen No No No No No No No No No No No Deposition at out No No No No No No No No No No Erosion No No No No No No No No No No Dishcharge Was just begging and some organic Ponds were Recently Exit pipe material No issues disturbed in fall sprayed foundation was in Extremely clean vey clean by digging out and dug out Other lNone 1 None lNone lerroding sample land clear lwater lNone INone cattails Icattalls. 7/18/2015 3/30/2015 7/15/2014 2/21/2014 8/21/2013 2/7/2013 8/19/2012 1/27/2012 9/2/2011 4/16/2011 1 10/14/2010 Outfall # 3 3 3 3 3 3 3 3 3 3 3 Color Clear Clear Clear Very light Brwon Clear Light Brown Clear Clear Very light Brown Brown Brown Odor None None None None None None None None None None None Clarity 1 1 1 2 1 4 1 1 3 4 4 Floating Solids 1 1 1 2 1 5 1 1 3 4 3 Suspended Solids 1 1 1 2 1 4 1 1 1 2 2 Foam lNo No INo No No No No No No No No No No No No No No No No No No No No No No No No No N No No No No No No No No No No No rosiflon None INone INone lNone Extremly clean and clear Discharge was just beginning and some organic material lwas in sample Extremely clean water None Discharge was just beginning and some organic material was in sample Ponds were disturbed in fall by digging out cattails Recently sprayed and dug out cattails. 7/18/2015 3/30/2015 7/15/2014 2/21/2014 8/21/2013 2/7/2013 8/19/2012 1/27/2012 9/2/2011 4/16/2011 10/14/2010 Outfall # 4 4 4 4 4 4 4 4 4 4 4 Color Reddish Brown Clear Clear Clear Clear Li ht Brown Clear Brown Clear Brown Brown Odor None None None None None None None None None None None Clarity 8 1 1 1 1 2 1 5 1 3 3 Floating Solids 8 1 1 1 1 2 1 4 1 4 3 Suspended Solids 7 1 1 1 1 2 1 5 1 2 3 Foam INone No No No No No No No No No No Oil Sheen None No No No No INo No lNo No No No De osition at out None No No No No No No No No Erosion Not at outfall No No No No No No No No Other This rainfall was so hard that the hillside to this outfall had some lerosion. INone lNone lNone Extremely clean and clear INone Water extremely Iclean Construction being done, draining to outfall all required protection was lin place. Clearest cleanest sample I remember taking Ponds were disturbed in fallby digging out catials Recently sprayed and dug out catails. ATTACHMENT 4 BEST MANAGEMENT PRACTICES BEST MANAGEMENT PRACTICES FROM THE STORMWATER POLLUTION PREVENTION PLAN The following BMPs are in place at the CertainTeed facility: • Secondary Containment — Secondary containment is provided for all storage tanks exposed to storm water. • Spill Kits — Spill kits are located near material storage areas including the still yard and the storage buildings. The spill kits are inspected and material is replaced as needed. • Inspections — An inspection program is in place for visually inspecting all BMPs. Inspections are performed frequently on areas where materials are exposed to storm water and for all BMPs. • Stormwater Retention Wetlands Maintenance Program — Details of the maintenance program for the four stormwater retention wetlands are provided in the Draft September 2009 Stormwater Best Management Practices Inspection and Maintenance Plan. The Plan includes specific requirements for inspecting for clogs and excess debris, maintaining the vegetated areas, inspecting the structural components, and evaluating the need for component replacement. • Facility -wide Maintenance Program —The maintenance programs covers electrical equipment, mechanical equipment, tanks, valves and pipes with potential to cause spills that could enter the storm water system. • Proper Storage of Finished Product — Finished product is properly stored with wraps and/or bags. If wraps and/or bags are torn, finished product will be re -wrapped and/or re -bagged. • Proper Labeling of Containers — All storage containers for chemicals, petroleum products, and hazardous wastes are properly labeled for content and hazards. • Proper disposal of waste materials — Waste disposal areas are identified throughout the site. Wastes are segregated and disposed in appropriate containers. • Good Housekeeping — Good housekeeping procedures are implemented to maintain a clean and orderly work environment. • Training — All facility personnel receive annual spill prevention briefings that include spill prevention practices and response procedures. ATTACHMENT 5 SIGNIFICANT CHANGES IN INDUSTRIAL ACTIVITIES m 0 U O Q RS a) t C w- C Rf C a) O 'C M E U) c- C N a) E -a E 6 (6 @ Ry O O U N a) a) O T (U � B (U a) > > O O O Q c Q. a c (o o w= (n a) (a M r � � N i0 C O 0) O U " o (a o m 00 I= o•F� U) ` o C) -C n. z 0 E a) 0) a) o c Q-o� a) 2 O cn o co 0 U) 0 c Q cn � o cn M a) C N a) C a) U O C (6 O iT) 0) 0 ATTACHMENT 6 STORMWATER POLLUTION PREVENTION PLAN IMPLEMENTATION CERTIFICATION STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Water Quality — Stormwater Permitting Unit Facility Name: Permit Number: Location Address: County: Certainteed Corporation NCS000140 200 Certain Teed Rd Oxford, NC 27565 Granville "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTI01'54 , EVENTION PLAN WITH THIS CERTIFICATION. Signature e'III" Print or type name of person signing above Date /2 7 //3 a AA (3, Y1 (1, qt Title SPPP Certification 8/15