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HomeMy WebLinkAboutNCG551774_Application_20200930 y 4,'-'", ''' „ '44% ,,:fitio,:i. 73 ,,,\ ROY COOPER tg 41,-- --,,, ,g,,,: Covet not {-� 1. MICHAEL S. REGAN ^�ettz^" . Secretory " %` S. DANIEL SMITH NORTH CAROL.INA Director Environmental Quality September 30, 2020 James Noble PO Box 62 East Flat Rock, NC 28726 Subject: Permit Application Application No. NCG551774 54 Sycamore Circle Henderson County Dear Applicant: The Water Quality Permitting Section acknowledges receipt of your application for a new NPDES WW permit, including supporting documentation and your check number 167 in the amount of $60.00 as payment of the application fee. These items were received in our offices on September 29, 2020. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. The permit writer will contact you if additional information is required to complete evaluation of your application. Your timely and direct response to any such request will help to expedite the review process. Please note that acceptance of the application does not guarantee a NPDES permit will be issued for the proposed activity. A permit will only be issued following a complete review of the application, concluding the proposed discharge is allowable per applicable statutes and rules. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.gov/permits-regulations/permit-quidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely,ncfpzcl s, Wren Thedford Administrative Assistant Water Quality Permitting Section cc: Jeffrey L. Harvey-JLH Engineering Services, PLLC ec: WQPS Laserfiche File w/application D^��1p North Caro:�rs Department M Envi rormerts •Q4a t I D vsor.of Water Fas_�r}s — Ashev.a Regora Off oe 2D9J IJ S.70 H gt*a} 5�annsnos,North Caro ra 7 S a:..:..t:...r.e..� ••• 828 298-45JC State of NC EOP 54 Sycamore Cirde Hendersonville,NC 28792 This section is for Owner rse to either designate PE as their legal representative or to self submit the NOI. Designation of Registered professional Engineer as legal representative of O afar this Notice of Intent: I, elr� A. t4DW Tom. hereby designate rise L. tLtts r . Print Mom!of Owner Print Nome of Registered Professional Engineer as my legal representative for purposes of this Notice of Intent pursu nt to C S,130A-338.1, . �. OA DI 120 Signature of Owner pate RECEIVED SEP 2 9 2020 NCDEQ/DWR/NPDES NOTES: LIABILITY: The Deportment,the Department's authorized agents or local health departments shall hove no liability for wastewater systems designed,constructed and installed pursuant to an Engineered Option Permit.((NC General Statute 130A-336.2(/)J RIGHT OF ENTRY...The submittal of this Notice of Intent to Construct grants right of entry to the Loral Health Department and the State to the referenced property. ISSUANCE OF BUILDING PERMIT: Once the LHD deems that the Notice of Intent to Construct is complete via signature in the section above,the owner may apply to the local permitting agency for a permit for electrical, plumbing,heating,air conditioning or other construction,location or relocation activity under any provision of general or special law pursuant to G.S,130A-338. Page 3 of 6 DHHS/EHS/OSWPB—COMMON FORM Effective lune 1,2G18 ak September 12, 2020 JLH Enaineerina Services. PLLC JLH Engineering Services, PLLC 87 Panthers Path Dr. Hendersonville, NC 28792 �����""�ilj'�"' ., 828-606-7719 ` - ,�H • O �",, oESS/O . f Jeffharvey52@gmail.com .- ;aQ` 1. ; SEAL 037405 z. --( fr. •F INE.t ... NC DEQ/DWR/NPDES „,ii� ` \\\,\ \ Attn:John Hennessy, Supervisor 1 Compliance and Expedited Permitting Unit I 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: John Hennessy Dear Mr. Hennessy, This request is for consideration of a Surface Discharge Wastewater treatment system with coverage under NCG550000. We are proposing this system under consideration for an existing home with a current failed sub-surface wastewater treatment system and no area for a conventional repair system. The home is located at: 54 Sycamore Circle Hendersonville, NC 28792 We are proposing use of the following equipment: Aquasafe AS 500 CU Wastewater Treatment System with attached Disinfection Tank We will Disinfect with a Salcor, Inc.Model 3G UV Disinfection Unit All testing protocols and result reports are included but the following is a summary of those results: Effluent Characteristics Limits Actuals per AS500 Results Monitoring Requirements Monthly Daily Monthly Measurement Sample Sample Daily Maximum Average Maximum Average Frequency Type Location Flow(gpd) 1000gpd 500gpd Annually Estimate Effluent BOD,5-day,20C(mg/L) 30.0 mg/L 45.0 mg/L 2.0 mg/L 6.0 mg/L Annually Grab Effluent Total Suspended Solids(TSS)(mg/L) 30.0 mg/L 45.0 mg/L 5.0 mg/L 45.0 mg/L Annually Grab Effluent Fecal Coliform(#/100mL) 200/100mL 400/100mL 200/100mL 400/100mL Annually Grab Effluent Enterococci(#/100mL) 35/100mL 35/100mL Annually Grab Effluent Total Residual Chlorine9TRC)(µg/L) Chlorine Not Used Annually Grab Effluent All construction shall proceed in accordance with the requirements of the current edition of NC Residential Building Code and applicable OSHA safety standards. The scope of this report is limited to matters discussed herein. No opinion is offered,and none should be inferred,regarding other aspects of this site or structure. JLH Engineering makes no claims pertaining to the subsurface conditions outside those included in this report. This report is based on presently known and available facts,data,and information. To the extent that additional data,facts or information is found or developed after issuance of this report,JLHE reserves the right to amend,alter or change the report as needed to reflect the additional details,different facts,data or information. Warm regards, Jeffrey L. Harvey, P.E. JLH ENGINEERING SERVICES, PLLC P-1431 JLH Enaineerin2 Services. PLLC September 12, 2020 JLH Engineering Services, PLLC 87 Panthers Path Dr. Hendersonville, NC 28792 //// : @gmaii.com :Q . SEAL 037405 NC DEQ/DWR/NPDES cisr Wm P \ Attn: John Hennessy, Supervisor Compliance and Expedited Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: John Hennessy Dear Mr. Hennessy, This request is for consideration of a Surface Discharge Wastewater treatment system with coverage under NCG550000. We are proposing this system under consideration for an existing home with a current failed sub-surface wastewater treatment system and no area for a conventional repair system. The home is located at: 54 Sycamore Circle Hendersonville, NC 28792 We are proposing use of the following equipment: Aquasafe AS 500 CU Wastewater Treatment System with attached Disinfection Tank We will Disinfect with a Salcor, Inc.Model 3G UV Disinfection Unit All testing protocols and result reports are included but the following is a summary of those results: Effluent Characteristics Limits Actuals per AS500 Results Monitoring Requirements Monthly Daily Monthly Measurement Sample Sample Daily Maximum Average Maximum Average Frequency Type Location Flow(gpd) 1000gpd 500gpd Annually Estimate Effluent BOD,5-day,20C(mg/L) 30.0 mg/L 45.0 mg/L 2.0 mg/L 6.0 mg/L Annually Grab Effluent Total Suspended Solids(TSS)(mg/L) 30.0 mg/L 45.0 mg/L 5.0 mg/L 45.0 mg/L Annually Grab Effluent Fecal Coliform(#/100mL) _200/100mL 400/100mL 200/100mL 400/100mL Annually Grab Effluent Enterococci(#/100mL) 35/100mL 35/100mL Annually Grab Effluent Total Residual Chlorine9TRC)(pg/L) Chlorine Not Used Annually Grab Effluent All construction shall proceed in accordance with the requirements of the current edition of NC Residential Building Code and applicable OSHA safety standards. The scope of this report is limited to matters discussed herein. No opinion is offered,and none should be inferred,regarding other aspects of this site or structure. JLH Engineering makes no claims pertaining to the subsurface conditions outside those included in this report. This report is based on presently known and available facts,data,and information. To the extent that additional data,facts or information is found or developed after issuance of this report,JLHE reserves the right to amend,alter or change the report as needed to reflect the additional details,different facts,data or information. Warm regards, Jeffrey L. Harvey, P.E. JLH ENGINEERING SERVICES, PLLC P-1431 National Pollutant Discharge Elimination System FOR AGENCY USE ONLY (NPDES) Date Received Division of Water Resources Application for SURFACE DISCHARGE Year Month Day Environmental Certificate of Coverage(COC)Under �Do1c� V. a Quality General Permit NCG550000 Certificate of Coverage(COC) For Single-Family Residences and Similar Discharges NCG 55 ill H 100%-domestic wastewater-<1,000 gallons per day Check# Amount Ic21 di60•6D Assigned to: The Division of Water Resources will not accept an application package unless all instructions are followed. Failure to submit all required items may result in the application being returned. For more information, visit the Water Quality Permitting Section's NPDES Permitting Unit website. (Press TAB to navigate form) 1. Regional Office Contact: Please contact your DWR Regional Office before submitting this application. If you have not met with your appropriate DWR Regional Office Representative,the application will be returned. Please list the DWR Regional Office representative(s)with whom you have discussed this project: Name(s): Daniel J.Boss Date: 9/1/2020 RECEIVED 2. Owner's Contact Information: SEP 2 9 2020 Applicant Type: ®Individual ❑Corporation ❑Partnership NCDEQ/DWR/NPDES Owner Name and Title: James Noble Street Address: PO Box 62 City:East Flat Rock State: NC Zip:28726- Telephone#(H): 828-243-3807 Telephone#(W):864-525-2062 Cell/Mobile#: 864-525-2062 Email:jnoblejrl @gmail.com 3. Location of Facility Producing the Discharge: Please list the address of the facility.If facility is not yet constructed,give street address or lot number. Street Address: 54 Sycamore Circle City: Hendersonville State: NC Zip: 28791 - County: Henderson Telephone#: Cell/Mobile#: 828-606-7719 Website: 4. Site-Location Narrative: Please describe how to get to the facility from the nearest town,major highway or identifiable roadway intersection(use street names, state road numbers,and/or distances and directions). I-26 E to Exit 44. Right on Hwy 25 towards Hendersonville approximately 2 miles to Right on Sycamore Circle to home on Right. Page 1 of 7 Revised:A. Orlando NPDES 21Sept2017 Application for Certificate of Coverage (COC) and/or Authorization to Construct (ATC) under General-Permit NCG550000 5. Describe the nature of the project. ["New"means has not yet been physically constructed, "existing" means system already physically exists. Please see 15A NCAC 02H .0103(11) for further clarification]. ❑ Installation of a New Wastewater Treatment System(If yes, skip to Number 9.) ❑ Expansion of an Existing Wastewater Treatment System(for example,adding bedrooms)(If yes, skip to Number 9.) ❑ Replacement of an Existing Wastewater Treatment System(If yes,go to Number 6.) 6. Describe the Existing Wastewater Treatment System: ® Conventional Septic Tank/Leach-field—Discharge to Sub-Surface Soils. If previously permitted, please attach a copy of the permit or enter the permit number If you are not aware of an existing permit, check here. ❑ Sandfilter—Discharge to Surface Waters [or other,as defined 15A NCAC 02H.0103(11)1 If previously permitted,please attach a copy of the permit or enter the permit number If you are not aware of an existing permit,check here. ❑ ❑ Filter Media System(Pod System)—Discharge to Surface Waters [or other,as defined 15A NCAC 02H.0103(11)1 If previously permitted,please attach a copy of the permit or the permit number. If you are not aware of an existing permit,check here. ❑ ❑ Other ❑ Check here if submitting proposal for a new system or if no treatment system exists. 7. Check all EXISTING wastewater treatment components: Septic tank ❑Dosing tank ❑ UV disinfection ❑Primary sand filter ❑ Secondary sand filter ❑ Recirculating sand filter(s) ❑ Chlorination ❑ Dechlorination ❑ Other components: ❑ Self-Contained POD system [describe] Leach Field ❑ Post Aeration(speck type) 8. Provide Details of Single-Family Residence(SFR)or Similar Facility: a) Type of facility: ®Residential ❑Commercial ❑Other: b) Amount of wastewater discharged: - Residential:Number of bedrooms 3 x 120 gallons per bedroom= 360 gallons per day(flow) - Commercial: How many employees?(25 gpd/person) Page 2 of 7 Revised:A. Orlando NPDES 21Sept2017 Application for Certificate of Coverage(COC) and/or Authorization to Construct (ATC) under General-Permit NCG550000 c) Is your existing treatment system failing? Yes ® No ❑ d) Has the Health Department formally condemned your existing system "unsuitable for repair?" Yes ❑ No If yes,please name the Health Department[local,county,or state],and provide the site- inspection date [attach Health Department's judgement letter, if available]: Henderson 4/1/2020 If previously permitted[local,county,or state],provide permit number and date issued[attach copy,if available]: Click here to enter text. 9. Check all PROPOSED new system components ® Septic tank ❑Dosing tank ® UV disinfection: ❑Primary sand filter ❑ Secondary sand filter ❑ Recirculating sand filter(s) ❑Chlorination ❑Dechlorination ❑ Other components: ® Self-Contained POD system [describe]Aquasafe AS500 CU with Salcor UV Light ❑Post Aeration(speck type) n Proposed Modifications to Existing Treatment System-Explain in detail the nature of the modification.Attach all site maps,plans and specifications,signed by an NC Certified Engineer. If prepared by others,plans must conform to 15A NCAC 02H .0139. ® Proposed New Treatment System for Surface Discharge(not constructed)-Attach all site maps, plans and specifications,to be signed by an NC Certified Engineer. If prepared by others,plans must conform to 15A NCAC 02H.0139. The current sub surface septic treatment system has failed and after review by Henderson County and Mountain Soils it has been determined that there are zero conventional sub surface systems that can be used for repair of the septic system. We are proposing replacing the failed system with an Aquasafe AS500 with Salcor UV Light Disinfection. Expanding Flow?-Do you propose to increase permitted or existing flow? ❑ Yes ® No Provide details of the Proposed NEW Discharge[Flow and Source Water]: ®Check if same as 6. Existing:Amount of wastewater currently discharged: Number of bedrooms 3 x 120 gallons per bedroom= 360 gallons per day to be permitted(design flow) Expanding: Amount of wastewater proposed to be discharged:Number of bedrooms x 120 gallons per bedroom= gallons per day to be permitted(design flow 10. Evaluate Alternatives to Discharge to Waters of the State.Please address the feasibility of discharge alternatives as instructed in the NCDEQ Engineering Alternatives Analysis(EAA) Guidance Document found here. (Note:Evaluation for endangered species is not required.) Page 3 of 7 Revised:A. Orlando NPDES 21Sept2017 Application for Certificate of Coverage(COC) and/or Authorization to Construct (ATC) under General-Permit NCG550000 a) Connection to an Existing Wastewater Treatment System-Provide the distance to the nearest connection,such as a regional or municipal sewer system,and the estimated cost per foot to connect including fees. The closest public Wastewater Treatment System line is a forced main system owned by the Cane Creek Water Authority and would require the installation of an operated pumping system capable of move wastewater approximately 3.5 miles to the gravity main. The cost of this type of designed wastewater pumping system with design and installation would be in excess of$200,000. The connection point for the forced main is approximately 700 ft and the line cost installed would be$125/ft in addition to the pumping system. The details from the pumping system requirements are directly from the operations team at the Cane Creek Sewage System. b) Land Application—Assess the land application disposal alternatives such as spray irrigation,drip irrigation, individual/community onsite subsurface systems,and/or innovative ground-absorption. Questions to consider: (1) Are on-site soils suitable for land application? Yes No (2) Is there sufficient area on-site? Yes ❑ No El c) Wastewater Reuse—Evaluate reusing all or a portion of the wastewater generated,such as for golf course irrigation,crop irrigation(e.g.,hardwood or pine plantation,grasses), athletic field irrigation, landscape uses,and/or commercial/industrial uses.The are no local areas on the same side of the highway for Wastewater reuse in Golf Course or crop irrigation. d) On-Site Soil Evaluation—Submit an evaluation of the soils on-site, documented by a certified report from a NC Professional Soil Scientist,or by your local or county health department report(if available).Click here to enter text. e) Cost of Alternatives—Provide an estimation of the cost of each discharge alternative or combination of alternatives. Click here to enter text. 11. Provide Regional Information: Please provide the following information.If you need assistance in obtaining this information,please contact your local DEO regional office. a) Stream Classification-Verify the stream classification for the nearest downgradient named waterbody. The NC Surface Water Classification map can be found by clicking here. C b) Is it a High-Quality Water?If so,check if it is by definition or by designation?In order to check this,ask the Planning Unit. No c) Map-Provide a map locating the nearest downstream waters-of-the-State(i.e.where the effluent reaches an unnamed tributary,creek, stream, river,or lake via any surface-water conveyance). Un-named stream feeding to Mud Creek Map Attached Page 4 of 7 Revised:A. Orlando NPDES 21Sept2017 Application for Certificate of Coverage (COC) and/or Authorization to Construct (ATC) under General-Permit NCG550000 d) Site Evaluation-Contact DEO's local Regional Office for a site evaluation to confirm the proposed discharge flow path to the nearest waters-of-the-State.The wastewater/stream confluence and stream class must be verified in the field by DEQ's Regional Staff. Please list the Regional Office staff member you contacted for the inspection.Daniel Boss e) Flow Path-Display graphically the flow path of the discharge to the nearest surface Waters of the State. Document any potential hydrologic trespass or right-of-way infringement on any neighboring property(i.e. note all properties encountered prior to reaching waters-of-the-State). See attached Map f) 7010/3002 Estimate-Contact USGS J. Curtis Weaver(919-571-4043)to provide the estimated 7Q10 and 30Q2 stream-flow estimates for the first downstream point-of-contact with waters-of- the-State. H. Certificates of Coverage/Notices of Intent to Discharge/Authorizations to Construct-Check ALL of the following information has been provided. Incomplete Applications will be returned. ® An original letter[two(2)copies]requesting coverage under NCG550000. ® This application[two(2)copies].Your signature on this application,certifies that you are legally responsible for the proposed treatment system(see page 6 of 6)for the COC/NOI/ATC. ® A check or money order for$60.00 permit fee made payable to NCDEQ. 12. Additional Application Requirements a) Narrative Description of the treatment system.This narrative should present treatment components in order of flow—influent to outfall, including anti-erosion structures and sample-port location(s). b) Final Plans and Specifications for a wastewater treatment system shall be signed by a North Carolina-registered Professional Engineer,or if prepared by others,must conform to 15A NCAC 02H.0139. All documents are to be stamped"Final Design-Not Released for Construction." Submittal shall include a site map showing the proposed outfall and the effluent proposed path to surface waters-of-the-State. (see Item 1 for location verification by DWR Regional Office staff) c) Submittals by a Consulting Engineer or Engineering Firm shall include: 1. A copy of your written authorization to represent, signed by the legal permit Applicant;and 2. Upon completion of proposed work, a signed copy of DWRs Engineer's Certification form attesting that the project was completed in accord with the DWR approved COC/ATC,as issued. ******************************************************************************* CERTIFICATION Page 5 of 7 Revised:A. Orlando NPDES 21Sept2017 Application for Certificate of Coverage(COC) and/or Authorization to Construct(ATC) under General-Permit NCG550000 I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Title: (Please review 15A NCAC 02H.0106 e for definition of authorized signing officials) �f ( � ('lick I1e�c t('c7 i`tf (Signatur ofAppli t) (Date Signed) • 1 *. S104%9 '. • SEA. 011 4Q5 = ✓Cc:• . ENG,64":• 14 nil itt" Page 6 of 7 Revised:A. Orlando NPDES 21 Sept2017 Application for Certificate of Coverage (COC) and/or Authorization to Construct(ATC) under General-Permit NCG550000 NOTE: Treatment System Maintenance is Required-Upon receiving a Certificate of Coverage/Authorization to Construct(COC/ATC),the Division recommends that the Permittee solicit manufacturer-certified training,or solicit a qualified contractor or service to regularly inspect and maintain this treatment system. The Permittee is responsible under this COC/ATC to maintain all components of the approved treatment system,designed to meet Surface Water Quality Standards [see attached Operation and Maintenance Agreement]. Compliance duties include: • paying your annual fee [due on the anniversary of COC/ATC effective date], • following the manufacturer's guidelines, • conducting and documenting inspections,in compliance with General Permit NCG550000, • establishing sources for OEM spare parts and supplies, • taking discharge samples for analysis,and logging the results, • making necessary repairs,documenting said maintenance in logs,and • keeping logs onsite for the life of the permit,available for DWR inspection. North Carolina General Statute&143-215.6B provides that: Any person who knowingly makes any false statement representation,or certification in any application,record, report,plan,or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the Commission implementing this Article,shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). 18 U.S.C.Section 1001 provides a punishment by a fine or imprisonment not more than 5 years,or both,for a similar offense. Application must be accompanied by a check or money order for S60.00 made payable to: NCDEQ . . . . . Mail this application and one copy of the entire package (with check) to: NCDEQ/DWR/NPDES Attention: John Hennessy, Supervisor Compliance and Expedited Permitting Unit 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Attn: John Hennessy Note: Submission of this document insures DWR's consideration, but does not guarantee issuance of a Certificate of Coverage/Authorization to Construct. Page 7 of 7 Revised:A. Orlando NPDES 21 Sept2017 .`rya w • v.e September 12, 2020 - JLH Enriiiieerinz Services. PLLC JLH Engineering Services, PLLC 87 Panthers Path Dr. Hendersonville, NC 28792 �a� iw ill ,, ,,, 828-606-7719 Jeffharvey52@gmail.com /Q�EE ...9 SEAL 037405 %F.`' F GINO- -,%, NC DEQ/DWR/NPDES ' 'r iil l Attn: John Hennessy, Supervisor Compliance and Expedited Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: John Hennessy Dear Mr. Hennessy, The following is the base description for consideration of a Surface Discharge Wastewater treatment system with coverage under NCG550000. We are proposing this system under consideration for an existing home with a current failed sub-surface wastewater treatment system and no area for a conventional repair system. The home is located at: 1 54 Sycamore Circle Hendersonville, NC 28792 We are proposing use of the following equipment: Aquasafe AS 500 CU Wastewater Treatment System with attached Disinfection Tank We will Disinfect with a Salcor, Inc.Model 3G UV Disinfection Unit RAB 224UV Control Unit for UV Disinfection Unit All testing protocols and result reports are included but the following is a summary of those results: Effluent Characteristics Limits Actuals per AS500 Results Monitoring Requirements Monthly Daily Monthly Measurement Sample Sample Average Maximum Average Daily Maximum Frequency Type Location Flow(gpd) 1000gpd 500gpd Annually Estimate Effluent BOD,5-day,20C(mg/L) 30.0 mg/L 45.0 mg/L 2.0 mg/L 6.0 mg/L Annually Grab Effluent Total Suspended Solids(TSS)(mg/L) 30.0 mg/L 45.0 mg/L 1 5.0 mg/L 45.0 mg/L Annually Grab Effluent Fecal Coliform(#/100mL) 200/100mL 400/100mL 200/100mL 400/100mL Annually Grab Effluent Enterococci(#/100mL) 35/100mL 35/103mL Annually Grab Effluent Total Residual Chlorine9TRC)(µg/L) Chlorine Not Used Annually Grab Effluent All construction shall proceed in accordance with the requirements of the current edition of NC Residential Building Code and applicable OSHA safety standards. The scope of this report is limited to matters discussed herein. No opinion is offered,and none should be inferred,regarding other aspects of this site or structure. JLH Engineering makes no claims pertaining to the subsurface conditions outside those included in this report. This report is based on presently known and available facts,data,and information. To the extent that additional data,facts or information is found or developed after issuance of this report,JLHE reserves the right to amend,alter or change the report as needed to reflect the additional details,different facts,data or information. Warm regards, Jeffrey L. Harvey, P.E. JLH ENGINEERING SERVICES, PLLC P-1431 F4 tP:. 9/17/2020 54 5. we Cir-Google Maps Go gle Maps 54 Sycamore Cir Ire nennoduon an Gas '' s rsonville Office i r i 1 Presley Automotive 9 RWep Oaks Or ® Carolina RV Roibt.rt Rd T ©Sales&Service i n e rNt 9U44aul Nei boyhoodl)-uk. a i QCarsmart i+ect Inc y D troea car eeikr a a a -4 N „a 3 ��wY usa Ss H^i 4 Add-A-Space 0a. ,„:eewr�, Mini Staage / vice United States Postal Service / 9 EZ Store and Q sa more Circle Lock Self-Storage 19 min drive-none N‘q G, c Google i 4-0 A4`\ r c ( i1 Tv, Lic,� Map data®2020 200 ft rpc. �o�F,SSIDi9�;� 03I40SOS-5 https://www.google.com/maps/place/54+Sycamore+Cir,+Hendersonvi Ile,+NC+28791/@35.377671,-82.4965674,17z/data=!4m5!3m4!1 s0x8859ea4a9c9ebbdf:0x6329dd0701 a3c513!8m2!3d35.37472... 1/1 WASTEWATER TECHNOLOGY NSF/ANSI Standard 40 - Residential Wastewater Treatment Systems Final Report: Ecological Tanks, Inc. AS500L Wastewater Treatment System 07/03/055/0030 NSF International 789 N. Dixboro Road PO Box 130140 Ann Arbor, Michigan 48113-0140 USA EXECUTIVE SUMMARY Testing of the Ecological Tanks Aqua Safe Model AS500L was conducted under the provisions of NSF/ANSI Standard 40 for Residential Wastewater Treatment Systems(August 2005 revision). NSF/ANSI Standard 40 was developed by the NSF Joint Committee on Wastewater Technology. The performance evaluation was conducted at the NSF Wastewater Technology Test Facility located in Waco, Texas using wastewater diverted from the Waco municipal wastewater collection system. The evaluation consisted of sixteen weeks of dosing at design flow, seven and one half weeks of stress testing and two and one half weeks of dosing at design flow. Dosing was initiated on February 12, 2007. After a three-week start up period, sample and data collection for the test was officially started on March 5, 2007. Sampling started in late winter and continued into the summer, covering a range of operating temperatures. Over the course of the evaluation,the average effluent CBOD5 was 2 mg/L, ranging between<2 and 6 mg/L, and the average effluent total suspended solids was 5 mg/L, ranging between <2 mg/L and 45 mg/L. The Aqua Safe Model AS500L produced an effluent that successfully met the performance requirements established by NSF/ANSI Standard 40 for Class I effluent: The maximum 7-day effluent arithmetic mean was 4 mg/L for CBOD5 and 16 mg/L for total suspended solids, both below the allowed maximums of 40 and 45 mg/L respectively. The maximum 30-day effluent arithmetic mean was 3 mg/L for CBOD5 and 11 mg/L for total suspended solids, both below the allowed maximums of 25 mg/L and 30 mg/L respectively. The effluent pH during the entire evaluation ranged between, 6.8 and 7.0,within the required range of 6.0 to 9.0. The Model AS500L met the requirements for noise levels (less than 60 dbA at a distance of 20 feet), color, threshold odor, oily film and foam. 07/03/055/0030 This report may not be reproduced in whole or in part Page 2 of 55 Final Report without the expressed written consent of NSF International. July 2008 PREFACE Performance evaluation of residential wastewater treatment systems is achieved within the provisions of NSF/ANSI Standard 40: Residential Wastewater Treatment Systems(revised August 2005), prepared by the NSF Joint Committee on Wastewater Technology and adopted by the NSF Board of Trustees. Conformance with the Standard is recognized by issuance of the NSF Mark. This is not to be construed as an approval of the equipment, but a certification of the data provided by the test and an indication of compliance with the requirements expressed in the Standard. Plants conforming to Standard 40 are classified as Class I or Class II plants according to the quality of effluent produced by the plant during the performance evaluation. Class I plants must meet the requirements of EPA Secondary Treatment Guidelines'for five day carbonaceous biochemical oxygen demand(CBOD5), total suspended solids(TSS)and pH. Class I plants must also demonstrate performance consistent with the effluent color, odor, oily film and foam requirements of the Standard. Class II plant effluent must have no more than 1% of samples exceeding 60 mg/L CBOD5 and 100 mg/L TSS. Permission to use the NSF Mark is granted only after the equipment has been tested and found to perform satisfactorily,and all other requirements of the Standard have been satisfied. Continued use of the Mark is dependent upon evidence of compliance with the Standard and NSF General and Program Specific Policies, as determined by periodic reinspection of the equipment at the factory,distributors and reports from the field. NSF Standard 40 requires the testing laboratory to provide the manufacturer of a residential wastewater treatment system, a report including significant data and appropriate commentary relative to the performance evaluation of the plant. NSF policy specifies provision of performance evaluation reports to appropriate state regulatory agencies at publication. Subsequent direct distribution of the report by NSF is made only at the specific request of or by permission of the manufacturer. The following report contains results of the entire testing program,a description of the plant, its operation and key process control equipment, and a narrative summary of the test program, including test location, procedures and significant occurrences. The plant represented herein reflects the equipment authorized to bear the NSF Mark. 07/03/055/0030 This report may not be reproduced in whole or in part Page 3 of 55 Final Report without the expressed written consent of NSF International. July 2008 CERTIFICATION NSF International has determined by performance evaluation under the provisions of NSF/ANSI Standard 40 (revised August 2005)that the Aqua Safe Model AS500L, manufactured by Ecological Tanks, Inc.,has fulfilled the requirements of NSF/ANSI Standard 40. The Aqua Safe AS500L has therefore been authorized to bear the NSF Mark so long as Ecological Tanks, Inc. continues to meet the requirements of Standard 40 and the NSF General and Program Specific Policies. General performance evaluation and stress tests were performed at the NSF Wastewater Technology Test Facility located in Waco, Texas. The raw wastewater used in the test was municipal wastewater. The characteristics of the wastewater during the test are included in the tabulated data of this report. The observations and analyses included in this report are certified to be correct and true copies of the data secured during the performance tests conducted by NSF on the wastewater treatment system described herein. The manufacturer has agreed to present the data in this certification in its entirety whenever it is used in advertising, prospectuses, bids or similar uses. (.9) Dkorpt4-0- Thomas J. Bruursema Thomas Stevens General Manager Technical Manager Wastewater Treatment Unit Certification Federal Programs 07/03/055/0030 This report may not be reproduced in whole or in part Page 4 of 55 Final Report without the expressed written consent of NSF International. July 2008 1.0 PROCESS DESCRIPTION The Aqua Safe Model AS500L wastewater treatment system utilizes an extended aeration,activated sludge processes to achieve treatment. In the activated sludge process, microorganisms remove soluble contaminants from the wastewater, utilizing them as a source of energy for growth and production of new microorganisms. The organisms tend to be flocculent and form clumps, or floc, that physically entraps particulate organic matter. The organic matter is attacked by extracellular enzymes that solubilize the solids to make them available to the microorganisms as a food source. The conversion of the organic matter from soluble to biological solids allows the removal of the organic matter by settling of the solids in the treatment process. 2 Extended aeration is a modification of the activated sludge process in which the microorganisms are allowed to remain in the treatment process for long periods of time. The large inventory of biological solids in the process provides a buffer for shock loading of organic matter. The long aeration period allows for the organisms in the system to consume themselves, reducing the total amount of solids produced by the treatment process. The organisms primarily responsible for the degradation of the organic matter are facultative bacteria in the aerobic state. As such, the transfer of oxygen into the wastewater by an aeration system is critical to the treatment process. The aeration system also provides for the mixing of the wastewater and organisms to provide contact between the organic contaminants in the wastewater and the organisms that provide for removal of the contaminants. For this reason, an activated sludge process is referred to as a suspended growth system. Interruption of the aeration system for a long period of time, such as days, can have a serious impact on the process. 2.0 PERFORMANCE EVALUATION 2.1 Description of Plant Evaluated The Aqua Safe Model AS500L system tested in this evaluation has a rated capacity of 500 gallons per day (gpd). Specifications and drawings are included in Appendix A. The system achieves treatment by a flow through process. Continuous aeration is provided by a rotary vane air pump through three anchored diffusers. Settling is accomplished in a cone shaped clarifier set in the middle of the aeration compartment. The plant is constructed of fiberglass,with a total liquid capacity of approximately 910 gallons. The aeration compartment has a total liquid capacity of 755 gallons and the clarifier has a total liquid capacity of 155 gallons. Wastewater enters the aeration chamber. Mixing in the aeration chamber is achieved by release of compressed air near the bottom of the chamber through a series of four anchored diffusers. The plant was operated with continuous aeration during the test. A conical shaped clarifier is located internal to the process tank to provide for separation of the solids from the mixed liquor. The mixed liquor passes into the bottom of the clarifier by hydraulic displacement as wastewater enters the aeration chamber. Solids settled from the wastewater are drawn back into the aeration chamber from the bottom of the cone by the hydraulic roll created by the air released in the aeration chamber and are dispersed by the mixing induced by the aerator. 07/03/055/0030 This report may not be reproduced in whole or in part Page 6 of 55 Final Report without the expressed written consent of NSF International. July 2008 Discharge of the clarified effluent occurs through a submerged tee assembly located below the clarifier surface to prevent discharge of solids that may float on the surface of the clarifier. 2.2 Test Protocol Section 8 of NSF/ANSI Standard 40 protocol,"Performance Testing and Evaluation", is included in Appendix B. Start up of the plant was accomplished by filling the plant with 2/3 water and 1/3 raw sewage. The plant was then dosed at the design loading rate of 500 gpd as follows: 6 a.m. to 9 a.m. - 35 percent of daily rated capacity (175 gallons) 11 a.m. to 2 p.m. - 25 percent of daily rated capacity (125 gallons) 5 p.m. to 8 p.m. - 40 percent of daily rated capacity(200 gallons) Dosing was accomplished by opening an electrically actuated valve to feed wastewater to the test plant. Five gallon doses were spread uniformly over each dosing period to comprise the total dose volume for the period. After a start up period (up to three weeks at the manufacturer's discretion), the plant is subjected to the following loading sequence: Design loading - 16 weeks Stress loading - 7.5 weeks Design loading - 2.5 weeks During the design loading periods, flow proportioned 24-hour composite influent and effluent samples are collected five days per week. The influent samples are analyzed for five-day biochemical oxygen demand (BOD5) and total suspended solids (TSS) concentrations. The effluent samples are analyzed for carbonaceous five-day biochemical oxygen demand (CBOD5), and total suspended solids (TSS) concentrations. On-site determinations of the effluent temperature and pH are made five days per week. Stress testing is designed to evaluate how the plant performs under non-ideal conditions, including varied hydraulic loadings and electrical or system failure. The test sequence includes (1) Wash Day stress, (2) Working Parent stress, (3)Power/Equipment Failure stress,and (4)Vacation stress. Detailed descriptions of the stress sequences are shown in Appendix B. During the stress test sequences, 24-hour composite samples are collected before and after each stress dosing pattern. The analyses and on-site determinations completed on the samples are the same as described for the design load testing. Each stress is followed by seven consecutive days of dosing at design rated capacity before beginning the next stress test. Sample collection is initiated twenty-four hours after completion of Wash Day,Working Parent,and Vacation stresses,and beginning 48 hours after completion of the Power/Equipment Failure stress. In order for the plant to achieve Class I effluent it is required to produce an effluent, which meets the EPA guidelines for secondary effluent discharge': (1) CBOD5: The 30-day average of effluent samples shall not exceed 25 mg/L and each 7-day average of effluent samples shall not exceed 40 mg/L. 07/03/055/0030 This report may not be reproduced in whole or in part Page 7 of 55 Final Report without the expressed written consent of NSF International. July 2008 (2) TSS: Each 30-day average of effluent samples shall not exceed 30 mg/L and each 7-day average of effluent samples shall not exceed 45 mg/L. (3) pH: Individual effluent values remain between 6.0 and 9.0. Requirements are also specified for effluent color,odor, oily film and foam, as well as maximum noise levels allowed from the plant. 2.3 Test Chronology The system was installed under the direction of the manufacturer on May 10, 2006. The infiltration/exfiltration test, during which the entire system was tested for leaks, was completed on May 11, 2006. The unit was filled with 2/3 fresh water and 1/3 raw sewage and dosing was initiated at the rate of 500 gallons per day beginning February 12, 2007. Sampling was initiated on March 5, 2005. The stress test sequence was started on June 25,2007 and ended on August 15, 2007. Testing was completed on August 31, 2007. 3.0 ANALYTICAL RESULTS 3.1 Summary Chemical analyses of samples collected during the evaluation were completed using the procedures in Standard Methods for the Examination of Water and Wastewater'and USEPA methods4. Copies of the data generated during the evaluation are included in Appendix C. Results of the chemical analyses and on-site observations and measurements made during the evaluation are summarized in Table I. 07/03/055/0030 This report may not be reproduced in whole or in part Page 8 of 55 Final Report without the expressed written consent of NSF International. July 2008 TABLE I. SUMMARY OF ANALYTICAL RESULTS Interquartile Average Std. Dev. Minimum Maximum Median Range Oxygen Demand (mg/L) Influent (BOD5) 190 78 36 540 180 130 - 240 Effluent (CBOD5) 2 0.8 <2 6 2 <2 - 2 Total Suspended Solids (mg/L) Influent 260 120 47 650 250 170 - 320 Effluent 5 7 <2 45 5 2 -4 Volatile Suspended Solids (mg/L) Influent 200 96 35 500 170 130—240 Effluent 4 5 <2 34 2 2—3 pH Influent - - 6.7 7.0 6.9 6.9—6.9 Effluent - - 6.8 7.0 6.9 6.9—6.9 Temperature (°C) Influent 21 1.7 19 24 20 20 -23 Effluent 21 1.7 19 24 20 19 —22 Dissolved Oxygen (mg/L) Aeration Chamber 1.7 0.1 1.4 1.9 1.7 1.6— 1.8 Effluent 1.7 0.1 " 1.5 1.9 1.7 1.6— 1.7 Notes: The median is the point where half of the values are greater and half are less. The interquartile range is the range of values about the median between the upper and lower 25 percent of all values. Criteria for evaluating the analytical results from the testing are described in Section 8.5 of NSF/ANSI Standard 40. In completing the pass/fail determination for the data, an allowance is made for effluent TSS and CBOD5 during the first month of testing. The 30 and 7-day averages during this time may equal or exceed 1.4 times the effluent limits required for the rest of the test. This provision recognizes that an immature culture of microorganisms within the system may require additional time to achieve adequate treatment efficiency. Effluent CBOD5 and TSS concentrations from the Aqua Safe AS500L during the first calendar month of testing were within the normal limits and did not need to use this provision. Section 8.5.1.1 of the Standard provides guidance addressing the impact of unusual testing conditions, including sampling, dosing, or influent characteristics, on operation of a system under test. Specific data points may be excluded from 7- and 30 - day average calculations where determined to have an adverse impact on performance of the system, with rationale for the exclusion to be documented in the final report. There were no such conditions during this test. 07/03/055/0030 This report may not be reproduced in whole or in part Page 9 of 55 Final Report without the expressed written consent of NSF International. July 2008 Sections 3.6 and 8.2.1 of the Standard define influent wastewater characteristics as they apply to testing under the Standard. Typical domestic wastewater is defined as having a 30-day average BOD5 concentration between 100 and 300 mg/L and a 30-day average TSS concentration between 100 and 350 mg/L. The 30-day average influent remained inside this specified range for the duration of the test. 3.2 Biochemical Oxygen Demand The five-day biochemical oxygen demand (BOD5)and carbonaceous five-day biochemical oxygen demand (CBOD5)analyses were completed using the EPA Method 405.1. The results of the analyses completed on the samples collected during the testing are shown in Figure 1. Influent BOD5: The influent BOD5 ranged from 36 to 540 mg/L during the evaluation,with an average concentration of 190 mg/L and a median concentration of 180 mg/L. Effluent CBOD5: The effluent CBOD5 concentrations ranged from <2 to 6 mg/L over the course of the evaluation, with an average concentration of 2 mg/L. The median effluent CBOD5 concentration was 2 mg/L. The Standard requires that the effluent CBOD5 not exceed 40 mg/L on a 7-day average or 25 mg/L on a 30- day average. Table II shows the 7 and 30-day average effluent CBOD5 concentrations and the 30-day average influent BOD5 concentrations. The 7-day average effluent CBOD5 ranged from 2 to 4 mg/L. The 30-day average ranged from 2 to 3 mg/L throughout the test. As shown in Table II,the Ecological Aqua Safe Model AS500L met the requirements of Standard 40 for effluent CBOD5. BOD5 Loading: Over the course of the evaluation the influent BOD5 loading averaged 0.80 lb/day. The Ecological Aqua Safe Model AS500L achieved an average reduction of 0.79 lbs/day. 07/03/055/0030 This report may not be reproduced in whole or in part Page 10 of 55 Final Report without the expressed written consent of NSF International. July 2008 ECOLOGICAL TANKS, INC. AQUA sAFE ® "The standard by which the performance of other units is compared"® Class I Wastewater Treatment Plants Installation, Operation, Maintenance and Trouble-Shooting Manual for Distributors, Installers, and Maintenance Providers MODELS AS500 AS500L AS600 AS600L AS750 AS800L AS1000 AS1100L AS1500 AS600+4NR "Copyright Notice" No part of this publication may be reproduced, stored in any retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise without the prior written permission of Ecological Tanks,lnc. ( Mfg.By Ecological Tanks,Inc. 2247 Highway 151 North Downsville,LA 71234 \!11S PH(318)644-0397 •FAX (318)644-7257 69 \` Certified to NSF/ANSI Standard 40 ©2009 Certified to NSF/ANSI Standard 245 2 I. INTRODUCTION Ecological Tanks,Inc.was founded in 1994 by people with combined experience in installation, pre-casting and the building industry. At Ecological Tanks, Inc. our main goal is to provide products to professionals engaging in the business of distributing, installing and servicing home wastewater treatment plants. To continue our service, we have dedicated ourselves to manufacturing versatile products to simplify the task of installation and maintenance. This will include all-in-one aerobic systems, the first one box control for the operation of pumps and compressors, unique upsize controls and other products that are first in the on-site sewage industry. With this unique diversity and know how, we can provide the help you need with your on-site sewage treatment business. Ecological Tanks,Inc. Model AS500,and larger,wastewater treatment plants have been tested by Baylor University Department of Environmental Studies according to requirements listed in NSF/ANSI Standard 40 and meets or exceeds Class 1 plant characteristic requirements. In addition,Model AS500L(low profile)and larger plants in this series have been tested by NSF and also meet or exceed the Class 1 plant characteristic requirements. Both model series were tested without a trash trap, but may utilize one as an option to comply with state/local requirements,or to reduce maintenance. Some states require the use of a trash trap independent of these tests. Ecological Tanks, Inc. recommends strongly the use of a trash trap or pre-treatment tank,especially in all cases where a garbage disposal is being used or may be used. A minimum recommended size for a trash trap is one-half the daily rated capacity of the unit. This recommendation enables enough capacity to store non-biodegradable materials over an extended period of time (several years)to minimize pumping requirements and overall maintenance. This size is also small enough not to interfere substantially with the aerobic performance of the unit or to raise cost excessively. The Aqua Safe® Model AS600+4NR was also tested by NSF and meets or exceeds both Standard 40 Class I and Standard 245 requirements. The AS600+4NR was tested with a pre- treatment (trash) tank and must be installed with a minimum of a 400 gallon capacity pre- treatment tank. II.AQUA SAFE®WASTEWATER TREATMENT PLANT PROCESS DESCRIPTION Aqua Safe® series models of wastewater treatment plants are made with an outer mixing compartment and a center settling or clarifier compartment. They are in many ways similar to large township or municipality sewage treatment plants. They employ an extended aeration, activated sludge process. This type of treatment depends primarily upon the use of air that is introduced by air passing from the aerator compressor to four air lines located around the perimeter of the aeration mixing compartment. As wastewater enters the aeration mixing compartment, simple hydraulic displacement is accomplished by the introduction of air which promotes the growth of aerobic organisms in much larger quantities than would occur naturally. These bacteria break down the organic solids in the wastewater. From the aeration mixing compartment, mixed liquid enters the cone-shaped settling or clarifier compartment from the bottom. No mixing occurs in this quiet zone where solids separate from liquid and settle to the bottom of the clarifier and re-enter the mixing compartment. The liquid that separates from the solids in the clarifier continue to flow upward to the discharge pipe. 3 The Aqua Safes Models ASS00, AS500L, AS600, AS600L, AS750, AS800L, AS1000, AS1100L and AS1500 (Figures 1-3) are round tank configurations comprised of an aeration mixing compartment and a center clarifier compartment. The AS600+4NR Model also includes the use of a minimum 400 gallon pretreatment tank. The results of the Aqua Safe,process are a clear, odorless effluent discharge which meets and exceeds state and national water quality standards. 4 AQUA SAFE®PRODUCT SPECIFICATIONS INDIVIDUAL HOME WASTEWATER TREATMENT PLANTS MODELS AS500, AS600, AS750, AS1000, AS1500 AS500 AS600 AS750 AS1000 AS1500 Treatment Capacity 500 GPD 600 GPD 750 GPD 1000 GPD 1500 GPD Volumetric Capacity 1000 GAL. 1190 GAL. 1516 GAL. 2008 CAL. 2918 GAL. Aeration Zone Capacity 848 CAL. 1000 GAL. 1288 GAL. 1705 GAL. 2349 GAL. Clarifier Capacity 152 GAL. 190 GAL. 228 GAL. 302 GAL. 569 GAL. GODS Loading 1.25#/DAY 1.50#/DAY 1.85#/DAY 2.5#/DAY 3.75#/DAY Aerator-Aqua Safe®Compressor ASC2532 ASC3342 ASC3352 ASC5082 ASC7510 MODELS AS500L, AS600L, AS800L, AS1100L, AS600+4NR AS500L AS600L 800L AS1100L AS600+4NR Treatment Capacity 500 GPD 600 GPD 800 GPD 1100 GPD 600 GPD Volumetric Capacity 908 GAL. 1058 GAL. 1516 GAL. 2008 GAL. 1000 GAL. Aeration Zone Capacity 756 GAL. 881 CAL. 1288 GAL. 1705 GAL. 848 GAL. Clarifier Capacity 152 GAL. 177 CAL. 228 GAL. 302 GAL. 152 GAL. BODS Loading 1.25#/DAY 1.50#/DAY 1.85 4/DAY 2.5#/DAY 1.25#/DAY Aerator-Aqua Safe®Compressor ASC2532 ASC3352 ASC5082 ASC7510 ASC3342 DESIGN COMPONENTS AND MATERIALS Aeration Tank and Cover fiberglass or concrete Clarifier polyethylene or fiberglass Compressor Housing polyethylene,fiberglass or concrete PARTS LIST Aeration Tank Fiberglass or Concrete Item#1 Clarifier Fiberglass 2 Air Distribution System 3 Access Cover 20"Polyethylene or Concrete 4 Discharge Piping Assembly 5 Compressor Housing6 P DIMENSIONS MODEL A(1.D.) B(HEIGHT) AS500 5'6" 6'4" AS600 6'0" 6'4" AS750 6'9" 6'4" AS1000 6'9" 8'2" AS1500 8'2" 8'2" AS500L 6' 5' AS600L 6" 5'9" AS800L 6'9" 6'4" AS1100L 6'9" 8'2" AS600+4NR 5'6" 6'4" 5 Aqua Safe AS 500 - 1500 r.E--20" C 25"Bo Q 24" op >� �a rn 20"Tu e Riser 1.ic-19"Top-r 2.5" TA:atar—\ it" Cover Base FG Riser FG Riser 1111* 7r 4"PVC Pipe " Inlets R4 SDR x 4 DWV Coupling -Baffle Clarifier A„ Mixing Zone ��R3" �• �. n V 6 0 5" TOP VIEW I � 73' ~ • 2C'RISER fi ACCESS COVER fl AEIIATOR COVEN 16' 1 roams BS 4•INLET - OUTLET SOIL GASKET 4'SDR X DO/ COUPLING 78' 66" 70' 87.5" SIDE VIEW DES YLDlrggnn.CD[E 1AODEL AS500 EZ TOP v..,,.e C,o.dq W0 GPO Mee Um%bint MO GAL 00D legq 12501W OAO REF.6T1.000 rev 0 IDAtL Iona°. !lime:PM Ina OD • ECOLOGICAL TAW(S,INC wirer e i .,,.remm UC 0W101,cdom fAM11/.061.00•011.000 DOYWAMIE.U71131 eacnlv¢.roveem weepy 010441.OHt MICE 10000043 LOOMevxv0ofltw•al 3104147157 FM 010H0.roo l 4ttx W*t*t . ... .. . ....., ..,._ 7 AS500, AS750, & AS1000 Concrete Aerobic Treatment Plant ril ICD i 0 —A" 0 0 ...) immos 3,,I . ._At External Rlsers 20"and constructed at concrete or poly IN Frlifammi j ___L — i ji IIIIIIIII./' 1., B" 4.5" 9" C:711r 3" Schedule A.S.500 A.S.750 A.S.1000 Treatment Capacity 500 GPD 750 GPD 1000 GPO _ Volumetric Capacity 1000 Gal. 1516 Gal. 2008 Gal. Recommended BOOS Loading Range .67-1.21#/Day 1.0-1.81#/Day 1.44-2.42#/Day Inside Diameter(A) 5 6" 6'9" 6'9" Inside Height(8) 6'4" 6'4" 8'2" Ecological Tanks,Inc. Patented 01/2004 8 Ecological Tanks, Inc. Aqua Safe Model AS500L-EZ --r- !• › - L,---1 ! c < › „,,,C° • ( 0 ) 3 ,,... ,....'\\\\\NN................. .5" TOP VIEW 70"RISER ACCESS COVER —ilIMIIMM.... • iiii:M 6" irk ow Ai 8. " 4--- IIIIMIIII.MIII 111 :MIN 1 tot 2 Ot %. ler 1 astrder Volume 152 Onions 1 : . , 72' ..* 1 i 1 • 1 Aerobic Tank Volume 756 Gellons I I El" I i R3.0000" I 1$" 1 NotES, I Tole?Tank Vokrne:Vol(Worts to now 1?ne? Tank Taper freer Flange to Bottom 4 Indles IAerobic and CPrifter Volumes measured It flow One •• 9 Ecological Tanks, Inc. Aqua Safe Model AS500L-C • • • • • • • • • • • IT 78• r1 t_ 7.� IIr. '=Yr ( Ii1/11111111,41111.1Fml ■ e� i = i 4"Outlet • 54.s' 78" >� Reinforcement Notes; SIDES&BOTTOM: 6x6 10N0 W.W.F. 4000 PSI CONCRETE TOP: 61e,I0I10 W.W.F.AND IV RODS 9'O.C.EACH WAY 4000 PSI CONCRETE NOTES:START REINFORCING RODS r FROM OUTSIDE EDGE OF TOP EXTEND REINFORCING RODS TO WITHIN 1R'OF EDGE OF TOP 10 FiBERGLAS3 \\\\....................... PANEL ....-'"-r."----,....\ (0 (.....: za b 1. IK_....— I TOP VIEW j 118.5 i VENT 27• ( ( r 16• ji — F 1 J r,roR. — L 8� PRE TANK, •} ` 6).fr ~``I D 8.5' } ____Tf 400 GALLON l <•PVC Pipe t :, 'T 1 / . 4'PVC PO.IL / . 4'INL T / SOIL G ,y,7 �►a a 4./ 11 , . I ;; OUTLET �•`• 4•SCR XCAW 11 COUPLING II AI ,, \ TRFATAMNT TAW( / �• 1 T- —�121'+" we GPO; / 76, 24" I I \ ii 70• — 42'Center U,'e f ` 66•Center Line 7 ..1 'FIBERGLASS � 11 1 PANEL \ II / \ .. k28' __� Fb .i I. µ ► -/ ` I ]ESCRIP ION: ..nw.•....... 1.100E1 ASROR.4 NR WO.E21o0 ....+...elpr/10:161.0 .`.0 r...oa.64. 4OO 1.si. 1. o....SU....o? per• ID0 a are iarxe... If.R ECOLOGICAL yTANKS,INC �RF 11 / '6.. . / // \ \ 1 1 0 0 ..1���� ; �. ( 1) _$ all 1\ \ - / I / N. ,,,i Araup laxn nn. r 117�1h .T.p.Nt(Roy 660 ..•• --L- 1' \ / T ■tuft• f __—,. M.JT try1.N 6- --..._-, .l �I yy�F11KVMR \rld....411 AO.D. 11 47.0' II170' 6. EA2.O' I ).S 1 LC' ( A1 1 C 1++awr urea.) r ,E_!....k.. T DESCR M DELIPTION:5•CCP NR WITH 600 Gel.CONCRETE PRETREATMENT TANK TnNmm[CapxAY. LW GPO Row tift.Vu4MM.WOO GAL BOO Lo.E'np. 4.546 pp G.Y 'REV:O 'DATE:02/7009 'ACALE:ma fING.JAC ECOLOGICAL TANKS,INC a,^�EJ� N71A4V 151 NORiN w' DORE VALE LA 7/7:M � k 1��,� J1f-6..-i267FFACE •NCR'tu'�ai ro.0 rz:.....u-. -_:..r..ry m..rzrt'e. '+vR,..lt.;4..J'WR.s.�....';. 3..p••,yv'E s.: n>cquyw9 iM#i3iarve.33.:�c.%.v.e',:- :a;..:. 12 III. AQUA SAFE,RECOMMENDED PLANT INSTALLATION INSTRUCTIONS I. Inspect entire treatment plant and component parts. 2. Select location of plant site which is accessible to the home sewer discharge line,at least ten (10)feet from the home foundation,in an area that will not receive vehicular traffic. Prepare an excavation site by digging a hole at least one(1)foot larger than the treatment plant and a depth that will allow for sufficient coverage leaving approximately three (3) inches of the inspection port to extend above normal ground level. The depth of the plant will be controlled by the depth of the building sewer outlet line plus the amount of proper fall required from the building sewer outlet to the inlet invert of the plant. The prepared excavation should have a solid, level bottom that will eliminate plant settling. Additionally, the bottom of the excavated hole should be free of rocks or sharp objects. Aqua Safe,plants should be installed on a bed of sand or undisturbed soil to provide a solid flat base. 3. Utilizing lifting lugs provided, carefully place the plant in the excavation. The inlet line should slope down toward the plant and the outlet line should slope down away from the plant. The plant should be level to within one (1) inch, edge to edge. Aqua Safe wastewater treatment plants should only be connected to properly trapped and vented plumbing systems in compliance with state and local plumbing codes. 4. Position the inlet and outlet lines and make the necessary connections. Clean-outs should be installed at building sewer tie-in,any changes in direction of flow and at maximum intervals of seventy (70) feet when using four(4) inch piping. The inlet line should be inserted and glued into the inlet elbow and the discharge should be inserted and glued into the outlet coupling. Open the inspection port on top of the plant and make sure the discharge tee assembly is level and centered in the clarifier prior to connecting discharge piping. Fill the tank with water to the point of flowing discharge before backfilling. Backfill evenly around the plant,up to the bottom of the inlet and outlet piping,taking care not to damage the tank or dislodge the piping. Backfill material must be void of rocks, gravel, heavy clay or any type of material which might damage the tank. 5. If multiple tanks are installed in the same excavation, tanks should be positioned as close together as possible. Preferably, they should be a minimum of twelve(12) inches and not more than twenty-four(24)inches apart. The piping connecting the tanks should have a fall of 1/8 to 1/4 inch per foot. 6. The aerator compressor must be installed in a well ventilated, relatively clean and dry location. Install the aerator compressor on the treatment plant's tank top or at a remote location no more than one hundred (100) feet from the treatment plant. The aerator compressor is supplied complete with all discharge fittings. Install 3/<inch schedule 40 PVC piping(supplied by others)between the aerator and treatment plant. Be careful not to allow any debris, dirt or mud in the airline during installation. A minimum of twelve(12) inches ground cover is recommended over the'/,inch schedule 40 PVC air piping. 7. The electrical controls for the aerator compressor, visual and audible alarms for compressor failure and high water conditions,dose/spray pump and/or timer are contained in a weather proof enclosure. (See figures 4-22). It may be installed in any above ground area where the warning light is visible to the owner during the course of a normal day's activities. It is 13 recommended that the control box be at least six(6)inches above ground level and in view of the aerator compressor housing. All electrical wiring must comply with applicable standards and shall conform to the requirements of the most current revision of the National Electrical Code. All electrical components not supplied must comply with U.L. standards. We recommend that all electrical connections be made by a licensed electrician. 8. Install electrical wiring (provided by others) to interconnect the aerator compressor and alarms to the electrical control panel. (Reference applicable field wiring diagrams.) A minimum of twelve(12)inches of ground cover is recommended over underground electrical conduit and wiring. 9. If required, install the application pump in the pump tank. Most aerobic system designs that include as a method of effluent disposal surface spray, subsurface drip, or low pressure dosing should include the proper sized pump for the job. If not,once the pumping conditions are determined,selection of the right pump will be determined by two factors,pump capacity and total head needed. You must match the pump as closely to your conditions as possible to get maximum pump efficiency and dependable operation. Install and set the float switches to the appropriate level to comply with design and state requirements. (See pages 24-25). I 0. Run approved conduit and wiring to the pump tank from the control panel and have a qualified electrician make wiring connections. All conduit running from the pump tank to control panel must he sealed with conduit sealant to prevent moisture or gases from entering the panel. 11. The aerator compressors used on Aqua Safe®wastewater treatment plants run continuously. They provide relatively quiet, energy efficient operation. Once properly connected, the electrical control box is to be closed. Operate the aerator compressor by placing the on/off electrical circuit(provided by others)in the ON position. 12. Turn on aerator compressor and check all air piping and fittings for leaks. This can be accomplished by preparing a saturated solution of soap and water and applying to entire run of pipe and fittings. If a leak is detected,effect repairs. 13. Carefully backfill all underground lines and the rest of the plant's excavation in a manner which will not cause damage to the completed installation. 14. The Aqua Safe®plant is ready to receive incoming sewage. IV. AQUA SAFE®PLANT START UP Initially the Aqua Safe® wastewater treatment plant is filled with clean water, usually from an owner's water supply. As stated in the installation instructions,once all proper connections have been completed and it is filled with water and the aerator compressor turned on, the system is now in operation. For the treatment plant to be biologically stable, it will take from four(4) to twelve (12)weeks after first using the plant to develop a population growth of microorganisms (bacteria).It is these bacteria which make the treatment system operate. 14 V. OWNER MAINTENANCE,CARE AND OPERATION INSTRUCTIONS Aqua Safe® home wastewater treatment plants have been designed and built by Ecological Tanks, Inc. to provide long term, reliable and cost-efficient service. Our treatment plants will operate with a minimum amount of attention. If service is required,reference the system's DATA PLATES located on the Aqua Safe®control panel or aerator compressor for the plant's model number,the name, address and phone number of the local service person that can provide service. The following procedures should be performed on a routine basis to insure proper plant operation: DAILY: Check warning light and audible alarm located on the plant's control panel for air supply malfunction or in system high water indication.if an alarm on condition is observed, it is an indication of malfunction. First check the electrical circuit providing power to the system to insure the circuit is closed.Check the aerator compressor to be sure it is operating.Check for over heating, excessive vibrations and unusual noises. If aerator compressor failure is observed, call your service provider for service. After a power outage,an alarm condition may exist. Should an alarm remain on for more than thirty (30) minutes after power is restored,you should call your local service provider to report the alarm. WEEKLY: Check the treatment plant for offensive odor.If present call for service. PERIODICALLY: Check and clean the air filter on aerator compressor.Rinse with warm water to clean if necessary.Make sure filter is dry and re-install on aerator compressor. RECOMMENDED: Frequency of solids removal is no more often than every two(2)to five(5) years. Determination of the need for pumping can be made only by a trained service person by testing the tank contents and/or effluent. The Aqua Safe®wastewater treatment plant should be pumped when the settled solids are approximately sixty(60)percent of the total volume. WARNING -Hydraulic displacement and tank flotation may occur whenever tanks are pumped. Upon completion of pumping, tank must be refilled with water. Additionally, care should be taken not to damage internal component parts. A certified Aqua Safe®service technician should oversee tank pumping. VI. OWNER'S RESPONSIBILITY It is the owner's responsibility to operate the Aqua Safe®wastewater treatment plant to the best of their ability. To keep maintenance to a minimum and insure high effluent quality,the following items should not be permitted to enter the treatment plant: 1. Strong disinfectants or bleaches,other than small amounts used in day to day house cleaning and laundries.Recommended detergents are low-sudsing,low phosphates and biodegradable. Recommended cleaning products arc non-chlorine, non-toxin, non-corrosive and biodegradable.Anti-bacteria soaps should be avoided. 2. Backwash discharge from any type of water softeners. 15 3. Citrus products,coffee grounds,chemical wastes,paint thinners,oils or grease(such as used cooking grease), pet shampoo, pet dip disinfectant, pesticides, herbicides, automotive fluids or any other toxins. 4. Disposable diapers, tampons, sanitary napkins, large quantities of paper products, tobacco products or similar items. Home brewery waste,strong medicines and antibiotics. 5. Waste material from a garbage disposal is not recommended without the use of a trash trap or pretreatment tank preceding the Aqua Safe®plant. Food waste represents additional loading the aerobic treatment unit would have to digest,increasing pump out intervals. 6. The Aqua Safe® wastewater treatment plant is designed for the treatment of domestic wastewater and nothing else should go into it. During extended period of intermittent or non-use, such as vacation time, the aerobic bacteria inside the plant will decrease due to no food in the form of incoming wastewater. The treatment plant will become biologically stable again soon after the resumption of normal loading. The aerator compressor should be left on during periods of vacation time. During extended periods of absolute non-use (3 months or longer) the aerator compressor should be removed, cleaned and stored with the compressor's inlet and outlet sealed.Additionally,the air line piping should also be capped to prevent debris from entering the air distribution system. The Aqua Safe® plant will not perform to its fullest capabilities if subject to hydraulic overloading.This condition exists whenever excessive water,above the plants designed treatment capacity, is allowed into the plant. Leaking plumbing fixtures or excessive water use may cause this condition. Hydraulic overload may also occur on wash days,when multiple loads of laundry are washed in succession. Ecological Tanks, Inc. is not responsible for the infield operation of our plants. The proper operation of this wastewater treatment plant depends upon proper organic and hydraulic loading of the plant. We cannot control the loading of substances in our plants that may upset its biological balance. We can only provide a complete owner's manual which outlines materials that should be kept out of the treatment plant. User operation instructions must be followed or warranties are subject to invalidation. WARNING! Ants and rodents are destructive to the mechanical and electrical equipment on wastewater treatment plants. Care should be taken to prevent infestation of ants near the plant. Damage or destruction of mechanical or electrical equipment by ants or rodents is not covered under manufacturer's warranty. Any and all safety requirements such as the electrical wiring,blower operation or plant discharge concerning the owner, their families, friends, or guests is the sole liability of the owner (see warranty and service policy). The electrical control panel contains a schematic for the system. However,the electrical control panel is sealed and contains no user serviceable parts.Test and alarm silence switches are located on the outside of control panel. WARNING! Service to the electrical control panel by a non-qualified person may result in an electrical shock hazard resulting in serious injury or death. If service is required contact your local authorized installer representative or maintenance provider. 16 VII. INSTALLER/MAINTENANCE PROVIDER OPERATION,REPAIR AND TROUBLESHOOTING Previous sections in this manual have covered the Ecological Tanks, Inc. Aqua Safe,,system's functions, specifications, design, proper installation procedures, start up, owner care and operation instructions. If at this point,you are totally familiar with the material already covered, you should read it again. Please pay particular attention to the preceding section titled Owner's Responsibility. This section covers information critical to the plant's proper loading and function. You will find that this same information is listed in the Ecological Tanks,Inc.Aqua Sate®Owner's Manual. Your assurance of the owner's receipt of their manual and the explanation of the manual's contents are most critical to the plant's proper operation. You will find, in the following sections of this manual, the Initial Service Policy. It covers information required of you as a maintenance provider in order for you to provide service in compliance with NSF/ANSI Standard 40. Additionally, most states have added to the requirements of this policy. You must know and adhere to all other regulatory agency requirements concerning mechanical plant service/maintenance standards.Ecological Tanks,Inc. Aqua Safe® wastewater treatment plants should be inspected every six months for proper operation. Two years of maintenance is provided as a part of the systems certification requirements.Ongoing maintenance is usually part of a service agreement maintained between an owner and maintenance provider. Inspections should include any necessary adjustment of electrical controls and servicing of the component parts and should include a visual check of hoses, wires, leads, contacts, cleaning of filters, removal of organic particles, and testing of alarms to ensure proper function. An effluent quality inspection consists of a visual check for color,turbidity,scum overflow,and an examination for odors.A mixed liquor inspection may be necessary if the plant is not performing properly or if offensive odors are present.If any improper operation is observed which cannot be corrected at that time,the user shall be notified in writing immediately. This notification shall advise the owner of the problem, if it is covered by the warranty, if not, the cost related to correcting the problem and estimated date for correction of said problem. VH-I. EXAMPLE OF A ROUTINE MAINTENANCE SERVICE CALL First check the system's control panel for any alarm or failure indication. Check the panel to insure proper incoming power by testing the incoming power supply. If you know power is incoming into the control panel, check the circuit feeding the control panel. Next, check the aerator simply to insure that it is running and then go directly to the treatment plant for an effluent quality inspection as outlined in the service policy section.At this point pay particular attention to odors you notice at the plant(or pump tank if applicable). You may notice an earthy smell which is nothing more than carbon dioxide gas emitted by the aerobic bacteria in the plant. There may be a sweet smell or no smell at all and that's good. Should you experience an obnoxious odor, something is wrong.Access the aeration mixing compartment,if necessary,to examine the mixed liquid and air diffusion system. Return to the control panel,check for proper functions as outlined in this manual.Also,reference the troubleshooting guidelines covered on page(). Before servicing the control panel and alarm 17 system,disconnect power to the control panel. Clean or replace the aerator compressor air filter at this time. If you experienced an offensive odor when at the plant and heard little or no bubbling, finding a clogged or extremely dirty air filter may be the problem.Turn on the aerator at this time and check for any air leak between the aerator and the 3/4" schedule 40 PVC piping. If a leak is detected,effect repair. If a leak is not detected,the following steps should be taken. Remove the aerator from the rubber hose connection and install a low pressure gauge between the PVC piping and aerator. Turn on the aerator and note the pressure. If the line pressure is below 1.5 P.S.I.,then there is a leak between the aerator and the air distribution system in the treatment plant or the aerator's diaphragm is ruptured. (See the aerator compressor repair section.) Determine the cause and effect repairs at this time. If a pressure above 3.5 P.S.I. is noted,the air system piping diffuser assembly is blocked. You can clear the air distribution system's blockage by charging the air distribution piping with compressed air(no more than 80 P.S.I.). Re-check the line pressure after any maintenance procedure to the plant's air distribution piping to insure the correct pressure range. The normal line pressure should be between 1.83 P.S.I.and 2.85 P.S.I. VI I-2. SCHEDULE OF ROUTINE SERVICE AND MAINTENANCE EVENTS Routine Inspections 6 months(or as required by state/local agency) Air Filters Cleaning/Replacement 6 months Compressor Diaphragm Replacement 2-3 years Compressor Replacement 6-8 years Removal of Residuals from ATU/pre-tank 2-5 years Replacement of IJV Bulbs(if applicable) 2 years VII-3. AERATOR COMPRESSOR REPAIR Linear aerator compressors(See Page 17)are used on all models of the Aqua Safe*wastewater treatment plants. They provide quiet energy efficient operation. Additionally, rotary vane compressors(See Page 18)are provided upon request,in-lieu of linear aerator compressors. All aerator compressors on all models of the Aqua Safe®aerobic wastewater treatment plants run continuously. Periodical aerator compressor maintenance will help you to operate the aerator in the optimum condition and insure longer aerator life. Air filters should be cleaned every six months and replaced as necessary. Ecological Tanks,Inc.recommends that the air filters be replaced once a year. The plant's air distribution piping pressure should be measured at least once per year. Aerator compressors should be operated at the recommended output pressure range which is between 1.5 and 3.5 P.S.I Aerator life is shortened if operations outside of the specified pressure ranges occur. Ecological Tanks, Inc. recommends the diaphragm blocks on linear aerator compressors be replaced every three years. We also recommend that the vanes be replaced every four years on rotary vane aerator compressors. Referring to Pages 17-18,note the following text for diaphragm block and vane replacement procedures: BAYLOR U N t V E R S I Y 9-15-03 Attn: George Johnson Ecological Tanks, Inc. 2247 Hwy. 151 N, Downsvillc, LA 71234 Dear George; The accompanying report is the synopsis of the nutrient reduction evaluation performed on the Aqua Safe system in 2002. We have double checked to enswe that the quality of the data and the validity of the analysis arc accurate. If you have any questions, or concerns please contact us at your earliest convenience and David Jumper or I will be glad to discuss the report with you. Sincerely, Joe C. Ye derman Jr. Director Baylor Wastewater Research Program Cc: David Jumper OSSF Nutrient Reduction Report for the Ecological Tanks, Inc. Aqua Safe Wastewater Treatment System Completed by the Baylor University Wastewater Research Program September 15, 2003 Introduction The following report details the results of extended effluent sampling and evaluation of the performance of the Aqua Safe wastewater treatment system by the Baylor University Wastewater Research Program to determine reduction of nutrient levels found in a documented raw influent wastewater stream Nutrients measured for the report include;Total Kjeldahl Nitrogen(TKN),ammonia,nitrate,nitrite,total phosphorous and phosphate. In addition,fecal coliform bacteria counts were made on the effluent only. TKN measures the total organic nitrogen and ammonia nitrogen. TKN plus nitrates and nitrites equal the total nitrogen in the influent or the effluent. In the decomposition of wastewater,organic nitrogen is converted into ammonia nitrogen,which in turn is converted into nitrate and nitrite. Nitrite is usually the wconcentration and is sometimes omitted from the analysis of wastewater lowest but is included in this study. The mean,maximum,and minimum values in the raw and treated effluent for each of.these parameters are reported in tabular and graphic form and may be found in the appendices included. It is pertinent to note that the evaluation reported here took place during a period of time when the Aqua Safe system was undergoing an evaluation under the NSF/ANSI Standard 40 certification testing protocol at the Baylor University Testing and Certification test facility in Waco,'Texas. The test was conducted from April 15,2002 until December 24,2002 and samples were taken on a weekly basis. Systems undergoing this test protocol are dosed every day with the full gallons per day dose commensurate with the system daily rated capacity(in this case the Aqua Safe system was dosed with exactly 500 gallons per day). Notably the Standard 40 protocol also includes a six-month evaluation period of daily dosing and four stress sequences of non-ideal dosing conditions,designed to test the system's ability to perform under adverse conditions. Systems installed in the field under normal conditions are typically considered to receive somewhat less daily dosing volumes Executive Summary Significant reductions occurred in total nitrogen and organic nitrogen.Specifically,phosphorous, phosphate,TKN and ammonia were reduced but nitrites and nitrates increased as the TKN and ammonia were converted to nitrates and nitrites. Variations or peaks do not seem to correlate directly with stress periods and weekly analyses may not provide enough detail to evaluate the specific effects of individual stresses. However,the stress periods did not appear to impact the treatment system's performance in overall reduction of nutrient levels in the treatment processes Fluctuations in dosing and influent values may have had a greater impact on effluent concentrations, Generally,the system reduced nutrients and average effluent nutrient values were not at levels of health concern. Summary Table Raw Influent mgerl Treated Effluent mg/i TKN 28.46 TKN 07.25 Ammonia 17,96 Ammonia 05,25 Nitrate 02.13 Nitrate 07,52 Nitrite 00.19 Nitrite 00.13 $edt}ction Total N 30.78 Total N 14.90 52% Total Organic N 10.50 Total Organic N 02.00 SI % Phosphorous 08.21 Phosphorous 05,87 28 Phosphate 06.60 Phosphate 04,84 25% Fecal Collform Fecal coliform bacteria are often of concern in evaluating water quality. This study calculated the numbers of colonies per 100 nil of sample from the effluent only. The numbers varied widely from 10-80000 colonies/I00m1. The average(mean)number of colonies/100m1 was approximately 7000(6999)but the median was 2200 The wide variability produced a standard deviation of 15c00(15458)coloniest100m1, which was even greater than the average or median values.Four samples accounted for the high numbers, These samples include counts of 20000,23200,40000,and 80000 colonies on November 19,October 14, November 26,and July 8 respectively. Graphic and tabular data for fecal coliform bacteria are included in the appendices. Total Kjeldahl Nitrogen(TKN) The raw influent averaged 28.5 mg/I TKN(mean)and ranged from a low of 2,18 mg/l TKN on April 22, 2002 to a high of 64.6 ntg/I TKN on August 26,2002.Only 4 of 35 samples exceeded 50 mg/I. The treated effluent averaged 7.25 tttg/I TKN(mean)and ranged from a low of.05 mg/1 TKN on July 22,2002, to a high of 42.30 nag/I TKN on September 3,2002. The median TKN value for the treated effluent was 2.72 mg/I and although this value is almost 4.5 mg/1 less than the mean value for the treated effluent it is more than 27 mg/I less than the mean value for the raw influent. The lowest values for the treated effluent were in May,June,and July 2002 when values were less than 3 mg/i but beginning in August 2002,values exceeded 10 mg/I on several occasions. The difference between the mean raw influent value and the mean effluent value is 21.3 mg/1,which represents a decrease of 75%.On only one occasion did the treated effluent value exceed the raw influent value and that was the day with the highest value for the effluent. Graphic and tabular data for TKN are included in the appendices. Ammonia The raw influent averaged 18 mg/1 of ammonia(mean)and ranged from a low of.05 mg/I ammonia on April 22, 2002 to a high of 63.50 mg/I ammonia on September 30,2002.Only 1 in 35 samples exceeded 50 mg/1_ The treated effluent averaged 5.3 mg/I ammonia(mean)and ranged from a low of 05 mg'l ammonia on May13,20,and 28 and June 10 and 17,2002 to a high of'22.50 mg/1 ammonia on September 3,2002. The median ammonia value for the treated effluent was 95 mg/I and this value is almost 4.3 reglt less than the mean value for the treated effluent it is more than 15 mg/1 less than the mean value for the raw influent. ' The lowest values for the treated effluent were in May and June 2002 when values were less than 1 mg/1 but beginning in August,values often exceeded 10 mg/1.The difference between the mean raw values for ammonia and the mean treated effluent values is 12.7 mgil,which is a decrease of over 70 percent.At no time did the treated effluent values exceed the raw influent values.Graphic and tabular data for ammonia are included in the appendices. Nitrate Nitrate is the byproduct of nitrification of the ammonia.The raw influent averaged 2.1 mg/I of nitrate (mean)and ranged from a low of.05 mg/1 nitrate on 11 different occasions to a high of 31.50 mg/1 nitrate on April 15,2002.Only I in 35 samples exceeded 10 mg/I and only 3 values were greater than 5 mg/I The treated effluent averaged 7,5 mg/I nitrate(mean)and ranged from a low of,21 rug/i nitrate on October 7, 2002 to a high of 22.80 mg/I nitrate on May 5,2002. The median nitrate value for the treated effluent was 5.8 mg/I and although this value is almost 2 mg/I less than the mean value for the treated effluent.it is almost 4 mg/I greater than the mean value for the raw influent. The lowest values for the treated effluent were in July,August,and September 2002 when values were less than 10 mg/I but in May,June,October and November values exceeded 10 mg/I on all but two days The cumulative average decreased steadily from May through October 2002,then increased slightly in November.The difference between the mean raw values for nitrate and the mean treated effluent values is an increase of 5.4 mg/1.On only 3 occasions were the treated effluent values less than the raw influent values and these included the two lowest values for the treated effluent and the highest value of tlx:raw influent.Graphic and tabular data fot nitrate are included in the appendices. Nitrite Nitrite is the byproduct of nitrification of the ammonia. The raw influent averaged 19 mg/I of nitrite (mean)and ranged front a low of.05 mg/1 nitrite on numerous occasions to a high of 1.00 mg/I nitrite on May 28,2002.Only 1 in 35 samples reached 1 mg/1 and only 2 values were greater than .5 mg/I. The 3 treated effluent averaged.13 mg/I nitrite(mean)and ranged from a low of.05 mgll nitrite on numerous occasions to a high of 1.32 mg/1 nitrite on April 29, 2002. The median nitrite value for the treated effluent was.05 mg/I and although this value is almost .08 mg/I less than the mean value for the treated effluent it is more than.1 mg/I less than the mean value for the raw influent. The difference between the mean raw values for nitrite and the mean treated effluent values is.06 mg/l,which is a decrease of almost 32 percent. On several occasions the treated effluent values exceeded the raw influent values but only twice was the difference more than 1 mg/1 Graphic and tabular data fur nitrite ate included in the appendices. Nitrogen Summary The TKN is the sum of the ammonia nitrogen and the organic nitrogen. Therefore,the total organic nitrogen is the mean TKN value minus the mean ammonia value The mean organic nitrogen calculated for the raw influent is 10.5 rng/l. The total nitrogen is the sum of the TKN,nitrate and nitrite. Therefore, the total mean nitrogen for the raw influent is 30.8 mg/I The organic mean nitrogen for the treated effluent is 2.00 mgrl and the total mean nitrogen for the treated effluent is 14.90 mg/1. This is.a reduction of 81%of the organic mean nitrogen and 52%of the total mean nitrogen. Phosphorous The raw influent averaged 8.21 mg/1 of phosphorous(mean)and ranged front a low of 1.16 mg/I phosphorous on April 22,2002,to a high of 18.30 nu el phosphorous on October 14,2002.Only 2 in 35 samples exceeded 15 mg/I and only 12 values were greater than 10 mgn. The treated effluent averaged 5 9 mg/1 phosphorous(mean)and ranged from a low of.84 mg/I phosphorous on July 22.2002,to a high of 71.3 mg/I phosphorous on July 8,2002. The median phosphorous value for the treated effluent was 3.5 mg,9 and although this value is about 2.4 mg/1 less than the mean value for the treated effluent,it is more than 4.5 mgll less than the mean value for the raw influent The cumulative average rose abruptly after the spike on July 8, 2002, and then declined steadily. The difference between the mean raw valuei for phosphorous and the mean treated effluent values is about 2,3 mg'l,which is a decrease of almost 28 pet cent.On seven occasions the treated effluent values exceeded the raw influent values. Graphic and tabular data for phosphorous arc included in the appendices. is Phosphate The raw influent averaged 6.6 mg/I of phosphate(mean)and ranged from a low of 93 mggl phosphate on April 22,2002,to a high of 13.3 ntg/I phosphate on August 26,2002, Only 6 values in 35 samples were greater than 10 mgi The treated effluent averaged 4.84 mg.9 phosphate(mean)and ranged from a low of 1.17 mull phosphate on September 9,2002,to a high of 58.8 mg/1 phosphate on July 8, 2002. The median phosphate value for the treated effluent was 3.18 mg/I and although this value is a little less than 3 mg/1 less than the mean value for the treated effluent.it is over 3 m[,/l less than the mean value for the raw influent The cumulative average rose abruptly after the spike and then declined steadily. The difference between the mean raw values for phosphate and the mean treated effluent values is about 2 mg/I,which is a decrease of over 25 percent.On six occasions the treated effluent values exceeded the raw influent values Graphic and tahular data for phosphate arc included in the appendices (IT C.: CT NI 17 ' C 42FCtS •C: * 4141.034.4411° (1) -0 t r, 4)i IND CEO\ 0 CI /VVIR00} TM 61 Performance Testing and Evaluation Certification Report Baylor University Department of Environmental Studies Individual On-Site Waste Water Treatment System Testing and Certification Program on the C. Aqua Safe 500 With Model Series 600, 750, 1000, and 1500 Manufactured by Ecological Tanks, Inc. t. Downsville, Louisiana, U.S.A. Original Report: May 2, 2002 Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program •e- WATER TEST PREFORMANCE EVALUATION REPORT 4 F-- The Baylor University, Department of Environmental Studies, Individual On-Site Waste Water Treatment System Testing and Certification Program has determined by a thorough performance evaluation under the provisions of the NSF/ANSI Standard 40, 2000, that the residential wastewater treatment system Aqua Safe 500, manufactured by Ecological Tanks, Inc.,of Downsville,Louisiana, USA has successfully fulfilled all the requirements of NSF/ANSI Standard 40, 2000, and has - s : achieved effluent water quality consistent with a Class I effluent residential wastewater treatment is system. I All tests were performed at the Waco Metropolitan Area Regional Sewerage System Treatment Plant two (WMARSS), Waco, Texas operated by the Brazos River Authority (BRA). Laboratory analysis of samples,including CBOD,TSS, and VSS were conducted at the BRA Laboratory by BRA personnel. Affidavits regarding non-involvement of all Baylor Staff and BRA Staff and laboratory personnel are on file.Characteristics of the raw influent sewage are included in the tabulated data of this report. The observations and analyses included in this report are certified to be correct and detailed descriptions and analyses are described herein. Additional information about the testing agency,test (_ site,equipment,data collection procedures,QA/QC protocols,etc.is provided to State environmental r regulatory authorities under separate cover. The certified data is the property of the manufacturer of the residential wastewater treatment system and can be released only with the manufacturer's permission. The manufacturer has agreed to present the data in this certification in its entirety whenever it is used in advertising, prospective, bids,or similar uses. , =: I certify that the attached document is an official report issued by the Baylor University Individual On- 1) 1/Site Waste Water Treatment System Testing and -"` Certification Program. The original of this document j />---.-_ is neither a public record nor a publicly recordable document. The original bench data is retained in the files of ylor University. Project Director, dividual On-Site Waste Water Treatment System t �r'' Testing and Certification Program Mr. id L.Jumper Department of Environmental Studies Signed before me_ this #1- day of P. O. Box 97261 03 Baylor University,Waco,Texas.76798-7261 v. Phone: (254)710-3405 Fax: (254)710-3409 ( Date: I 5� e,l('(„n' Sham;A,Alga My commission expires: Sept.7,2003 (;, Aqua Safe Page 1 of 52 (.. Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program PREFACE This report describes the results of the performance evaluation conducted by the Baylor University, Department of Environmental Studies, Individual On-Site Waste Water Treatment System Testing and Certification Program, Waco,Texas, with the cooperation of the Brazos River Authority, Waco, Texas, on the residential wastewater treatment system Aqua Safe, 500 GPD manufactured by Ecological Tanks,Inc.,in Downsville,Louisiana. ( All laboratory tests were performed at the Waco Metropolitan Area Regional Sewerage System Treatment plant (WMARSS) operated by the Brazos River Authority (BRA). In-situ tests and sample collection were performed by Baylor Personnel. All statistical analysis was performed by ( using Microsoft Excel 5.0. Statistical summaries are included in Appendix A. This report contains results of the testing protocol, a description of the residential wastewater treatment system, its operation and key process control equipment, and a narrative summary of the test program, including test location,procedures and significant occurrences. The purpose of this evaluation is to determine the efficacy of the Aqua Safe 500 gpd residential f wastewater treatment system for distribution and design application. All phases of this evaluation were conducted in accordance with the provisions and specifications set forth by NSF International in `the NSF/ANSI Standard 40, 2000 for residential wastewater treatment systems capable of producing CIass I effluent. NSF/ANSI Standard 40,2000 Performance evaluation of residential wastewater treatment systems is achieved within the provisions of NSF/ANSI Standard 40, 2000 prepared by the NSF Joint Committee on special Processes or Devices used in Treating Wastewater and adopted by the NSF Board of Trustees, and adopted by the Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program. The standard is consistent with the methodology established by NSF International in the development of standards and criteria for special equipment having a bearing on public health and/or the environment. It provides for uniformity of requirements and interpretation applicable to processes intended to treat wastewater from individual homes and other sources having similar types and volumes of liquid wastes. C There are five fundamental principles which relate to application of the standard: t-- a. The standard represents minimum and basic requirements for evaluation. b. Performance evaluation is independent of design and construction although the evaluation recognizes structural weaknesses,undesirable noise, and other detriments to the environment as part of the test results. { c. Installation and operation of the equipment is performed according to the instructions of the manufacturer consistent with actual field installation and use. • Aqua Safe Page 3 of 54 Baylor University Individual On-Site Waste Water Treatment System Testing&Certification Program d. Appropriate warranties and service provisions must support field applications of the equipment to enable continuous operation within the demonstrated performance characteristics of the residential wastewater treatment system or process. e. Sample collection, preservation and storage, and analytical methods by the testing agency are in accordance with Standard Methods for the Examination of Water and Wastewater, Eighteenth Edition, and Manual of Methods for Chemical Analysis of Water and Wastes, when applicable, and the data produced is certified as a true and accurate record of performance under the known conditions of the test. Conformance with the standard is not to be construed as a blanket guarantee of the equipment in all applications. Rather it is a certification that the residential wastewater treatment system was appropriately tested and that if the residential wastewater treatment system is manufactured, installed and maintained as it was tested,documented as reported here in and maintained as required by the manufacturer,it will usually produce water quality in accordance with the standard. Residential wastewater treatment systems conforming to NSF/ANSI Standard 40, 2000 are classified as Class I or Class II residential wastewater treatment systems according to the quality of effluent produced by the residential wastewater treatment systems during their performance evaluation. Class I residential wastewater treatment systems must also demonstrate performance consistent with the odor, oily film and foam requirements of the standard. With the 1978 revision of the standard, Class I residential wastewater treatment systems must satisfy requirements of the EPA's Secondary Treatment Guidelines for five day biochemical oxygen demand, suspended solids and pH quality requirements. PERFORMANCE EVALUATION This report is applicable to the residential wastewater treatment system manufactured by Ecological Tanks, Inc., of Downsville, Louisiana, U.S.A and referred to as the Aqua Safe. This residential wastewater treatment system is marketed as a complete home aerobic treatment system and has a rated capacity of 500gallons lM v P tY per day. This residential wastewater treatment system represented by the drawings,parts list,and specifications included as Appendix D. NSF/ANSI Standard 40, 2000 delineates a standard method for the performance evaluation of (_v residential wastewater treatment systems. A copy of the NSF/ANSI Standard 40, 2000 can be ordered by writing to: NSF International 3475 Plymouth Road PO Box 130140 Ann Arbor, Michigan 48113-0140 Sampling points and their associated analytical parameters are outlined in Table I. The samples were collected seven days per week which exceeds the NSF/ANSI Standard 40, 2000 guidelines, to produce a more accurate representation of the residential wastewater treatment system's performance. Composite samples of the effluent were taken daily, proportional to the flow, by an automatic sampler activated by a timer synchronized with the dosing timer. All other samples were grab samples, or the measurements were made in-situ. Page 4 of 52 Aqua Safe Baylor University { Individual On-Site Waste Water Treatment System Testing and Certification Program TABLE 1 SAMPLING SCHEDULE (~ DO Cii0D TSS/V pH Temp. Sett. Color Odor Oily Foam SS Sol. Film ( Influent I C C I I Aeration Chamber I G G I G f _ Effluent I C C I I G G G G CD G=GRAB SAMPLE C=COMPOSITE SAMPLE I=IN SITU MEASUREMENT Shown in Table 11 is a statistical summary of the numerous observations for each analytical parameter, expressed in terms of the median, minimum and maximum values, and the interquartile range for each parameter. The median and interquartile range indicate, respectively, the central tendency and variability of the parameter in a manner that is free from assumptions with regard to the ( overall distribution of data. ( 0 This Space Intentionally Left Blank ( I. ( TABLE II. SUMMARY OF PERFORMANCE DATA C._ Aqua Safe Page 5 of 52 • Baylor University ( Individual On-Site Waste Water Treatment System Testing&Certification Program i 1NTERQUARTILE MEDIAN MINIMUM MAXIMUM RANGE Dissolved aeration 1.025 .03 23.72 .533-3.083 i Oxygen (mg/I) effluent 1.52 .05 12.12 .78-4.105 • . r influent 21.75 8.39 31.65 18.44-25.84 Temperature (C) aeration 22.17 15.63 31.76 17.625-26.16 effluent 20.89 6.00 31.82 16.74-25.9 C t influent C - 7.37 6.09 8.96 7.04-7.65 t--• pH aeration 7.785 6.13 9.27 7.483-7.99 effluent 7.81 5.48 9.33 7.475-8.04 ( 5 day Biochemical influent 108.0 9.0 1071 75.5-223.0 { ( Oxygen Demand effluent (mg/1) 0.0 12.6 12.6 2.0-2.115 t influent 124 44 1560 77.5-225 i Suspended Solids EL (mg/I) aeration 1435 •330 4515 825-1935 f effluent 1.6 0 11.4 1.2-2.2 '' Settleable C I Solids (m1/1) aeration chamber 6.0 1.0 33.0 4.0-14.0 45-min.. t • Median:Fifty percent of the values are less than or equal to this value. Interquartile Range: The range of variability about the median which is sufficient to contain 50%of the observations. The interquartile range lies between the upper and lower 25%of t the observations. ( i i Page 6 of 52 Aqua Safe r Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program r.- Table IfI summarizes the effluent five day biochemical oxygen demand(CBOD5)and suspended 1. solids measurements, which demonstrated a level of performance by the Aqua Safe residential (_ wastewater treatment system consistent with the Class I effluent requirements of NSF/ANSI Standard 40, 2000. ( TABLE III. EFFLUENT QUALITY SUMMARY ( Parameter Number of Minimum Maximum Median Interquartile Confidence Observations ( Range Limit 90% C.. CBODmg/L 148 2.0 12.6 2.0 2.0-2.15 2.0-3.866 C Suspended Solids 141 _, 0.0 11.4 1.6 1.2-2.2 .7436A C' Table IV presents removal efficiencies calculated from the mean influent and effluent values, the mean values being more conventional indicators of overall efficiency. C.. TABLE IV. REMOVAL EFFICIENCIES L. f Parameter Influent Mean Effluent Mean Reduction %Reduction CBOD 170.43 2.40 168.03 98.6 Suspended Solids 183.01 2.104 180.91 98.8 ( . Table V represents the analytical results performed to determine the quality of the effluent. L. TABLE V. EFFLUENT QUALITY ANALYSIS ( C-=' If.CBOD Eff.TSS Eff.CBOD Eff. IS5 CBOD (� TSS ay 30-day 7-day 7-day Reduction Reduction (m Mean L n Mnan Mean $ ) (rng/L) (mg/L) (mg/L) 30-day(TO 30-day(%) Minimum 2.03 1.18 2.00 .74 97.7 98.6 Maximum 3.26 2.76 4.21 4.47 98.1 99.1 Median 2.37 2.11 2.10 2.07 98.5 98.7 Aqua Safe Page 7 of 52 Baylor University Individual On-Site Waste Water Treatment System Testing&Certification Program ANALYTICAL RESULTS During the 26 weeks of operation, the Aqua Safe residential wastewater treatment system produced a (.. treated effluent quality consistent with the Class I requirement. Based on a 500 gallon per day flow, the Aqua Safe maintained an average CBOD5 effluent of 2.40 mg/L and suspended solids of 2.1 mg/L. On a 90 percentile basis, the residential wastewater treatment system performed with CBODS effluent between 2.0 and 3.87mg/l and suspended solids between .743 and 6.0 mg/l. The samples were taken in accordance with and complied to the requirements of the NSF/ANSI Standard 40, 2000 guidelines. The laboratory results summarized and presented in Table II are described herein as follows: • BIOCHEMICAL OXYGEN DEMAND (CBODS) A. INFLUENT Based on >148 observations, the range of CBOD5 values was 9.0 to 1071 mg/L. The median value was 108 mg/L with 50 percent of the values in the range from 75.5 to 223 mg/L C. B. AQUA SAFE RESIDENTIAL WASTEWATER TREATMENT SYSTEM EFFLUENT CBOD5, determined in 148 observations, ranged from a minimum value of 9 mg/L to a (. . maximum value of 1071 mg/L with a median value of 108 mg/L. The interquartile range of -• values, i.e., the range of variability about the median that lies between the upper and lower 25 percent of the observations, was 75.5 to 223 mg/L. The effluent quality summary, as shown in Table III, indicates that at least 90 percent of the samples had values greater than 2.0 and less than 3.87 mg/L. The analysis -performed on the quality of the effluent, as demonstrated in Table V, indicates that the arithmetic mean of all effluent samples collected in a period of 30 consecutive sampling days has a maximum value of 3.26 mg/L. The '. arithmetic mean for all effluent samples collected in a period of 7 consecutive sampling days has a maximum value of 4.21 mg/L. The analysis indicates that the average reduction for CBOD5 is 98.6%. The values used in determining removal efficiency are presented in Table IV. SUSPENDED SOLIDS r' A. INFLUENT The values for suspended solids in the residential wastewater treatment system influent ranged from a minimum of 94 mg/L and a maximum value of 1560 mg/L. The interquartile range of values was between 77.5 and 225 mg/L which bounded a median value of 124 mg/L. Page 8 of 52 Aqua Safe Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program B. AQUA SAFE RESIDENTIAL WASTEWATER TREATMENT SYSTEM EFFLUENT A median value of 1.6 mg/L was established for effluent suspended solids, based upon 141 observations. The interquartile range was between 1.2 and 2.2 mg/L with 90 percent of the values being greater than .743 and less than 6.0 mg/L. Table III displays the effluent quality summary while Table IV shows the removal efficiencies of CBOD5 and SS. As shown in Table V, the maximum value for the effluent suspended solids is 2.76 mg/L, and the maximum value for the 7-day mean of effluent suspended solids is 4.47 mg/L. Also demonstrated in Table V, the effluent does satisfy the suspended solids criteria set forth by NSF/ANSI Standard 40, 2000, following EPA's Secondary Treatment Guidelines for Class I. Table IV presents the mean influent and effluent suspended solids values used to calculate percent reduction accomplished by this residential wastewater treatment system which was greater than 98.8 %removal of suspended solids. AERATION CHAMBER SUSPENDED SOLIDS ' The concentration of suspended solids in the aeration chamber ranged from a minimum value of 330 mg/L to a maximum value of 4515 mg/L, with a median of 1435 mg/L. The range ( of variability about the median which contains fifty percent of the observations ranged from 825 to 1935 mg/L. During the test period, aeration chamber suspended solids concentration did not vary in any consistent or predictable manner with respect to time. DISSOLVED OXYGEN(D.O.) A. AERATION CHAMBER The Aqua Safe system demonstrated the capacity to maintain an aerobic environment in the aeration tank contents. The minimum value for dissolved oxygen was .03 mg/L with a t. median of 1.025 mg/L and an interquartile range of.533 to 3.083 mg/L. Cv B. AQUA SAFE RESIDENTIAL WASTEWATER TREATMENT SYSTEM EFFLUENT A.median of 1.52 mg/L D.O. was obtained based on determinations of effluent dissolved ' oxygen.yg The minimum value recorded for dissolved oxygen was .05 mg/L with an interquartile range of.78 to 4.015 mg/L. • COLOR,THRESHOLD ODOR,OILY FILM,FOAM NSF/ANSI Standard 40, 2000 specifies limits for Class I effluent with respect to color, threshold odor, oily film, and foam. Special attention was devoted to these parameters each sampling day as well as several random checks throughout the 26 weeks, including weekends. Aqua Safe residential wastewater treatment system effluent was within limits specified in NSF/ANSI Standard 40,2000: Aqua Safe Page 9 of 52 T Baylor University Individual On-Site Waste Water Treatment System Testing&Certification Program 1. Effluent color was less than 15 units 2. Threshold Odor-non-offensive 3. There was no evidence of oily film or foam. NOISE Noise level measurements were taken in accordance with NSF/ANSI Standard 40, 2000 and LSC, Chapter 13 Section A,6.4.2:(t). The measured level, including background noise, was within the limits of the NSF/ANSI Standard 40,2000 and the LSC. STRESS TESTING Stress loading of the Aqua Safe was conducted as shown by the shaded data in Appendix C and is designed to evaluate residential wastewater treatment system capabilities and performance under simulated use conditions of wash day loading, working mother loading, equipment or power failure, and return from nine days vacation with the typical ypical attendant shock Ioading. As can be seen from the results depicted in Figure 1 for effluent five day Biochemical Oxygen Demand (CBOD5) and Figure 2 for effluent Suspended Solids, the C performance of Aqua Safe was consistent with the effluent quality requirements of NSF/ANSI Standard 40, 2000 protocol contained in this document. During the seven day period immediately following each stress condition, the effluent values did remain within the limits of Class I effluent quality. TRASH TRAP ISSUE The issue of a trash trap requires further comment. The Baylor test typically involves running the residential wastewater treatment system without pretreatment(no trash trap)and, typically, without post-treatment. The goal of the test is to evaluate the capacity of the residential wastewater treatment system to treat the incoming wastewater in its most severe condition. Systems which employ pre- treatment chambers typically are fitted by the manufacturer with a pass-through pipe in order to by-pass the compartment for the test. Residential wastewater treatment systems are not tested with a trash trap for several reasons: L The CBOD strength and low dissolved oxygen levels of the influent sewage means that a portion of the aerobic bacteria are killed in the(septic)trash trap. Therefore, normal floc formation indicative of a residential environment is seriously delayed. 2. Influent water is already coarse filtered to remove non biodegradable materials because these would cause problems for dosing pumps and valves. Such pumps and valves would not normally be put in a residential installation. However, they are necessary for the test to control influent rates and times. 3. A trash trap will provide some reduction of CBOD and TSS. The amount depends on the size of trash trap used. However, operating the test without a trash trap provides a "worst case scenario." Some states require the use of a trash trap, independent of this test. Baylor recommends strongly the use of a trash trap,especially in all cases where a garbage disposal is being used or may be used. A minimum recommended size for a trash trap is half the daily rated Page 10 of 52 Aqua Safe Baylor University Individual On-Site Waste Water Treatment System Testing and Certification Program capacity of the residential wastewater treatment system . An absolute minimum size is 1/4 of the residential wastewater treatment systems daily rated capacity. This recommendation ( enables enough capacity to "store" non-biodegradable materials over an extended period of time (several years) to minimize pumping requirements. However, this size is also small enough not to interfere substantially with the aerobic performance of the residential wastewater treatment system or to raise costs excessively. For purposes of the residential wastewater treatment system certification, a trash trap is treated as an approved "upgrade." Systems which employ a pretreatment chamber as an integral part of system design configuration because of cast mold strategies or other considerations, but were not tested with the pretreatment chamber activated, should not be installed with additional pretreatment tankage, if the added volumetric capacity represented by the additional tankage would increase the total net pretreatment volume beyond one-half of the daily rated treatment capacity of the tested or Model Series System. `'72 SUMMARY C:' Overall, the Aqua Safe residential wastewater treatment system performed admirably during this extended test and under a wide variety of operating conditions. There were no repairs or maintenance work done on the residential wastewater treatment system during the test period. During the course of the test, the basic flow system and residential wastewater treatment system operations were stable and consistent. {7. Y.IYI SD This Space Inte :orally Left Blank f` (_.1 Aqua Safe Page 11 of 52 SALCOR INC P. O. Box 1090 Falibrook, CA 92088-1090 Telephone: (760) 731-0745 Fax: (760) 731-2405 INSTALLATION, OPERATION & MAINTENANCE MANUAL C GI US Made in Listed the USA UV DISINFECTION UNIT MODEL 3G April 2015 SALCOR INC I. INSTALLATION S ELATION INSTRUCTIONS WARNING! Improper Connection of the APPLIANCE GROUNDING CONDUCTOR Can Result in the Risk of an Electric Shock. Check with a qualified electrician or service representative if you are in doubt about whether the appliance is properly grounded. Open and carefully unpack the shipping carton. Check for any damage that may have occurred in shipping. If there are any problems, call SALCOR INC. at 760-731-0745 or Fax to SALCOR INC. at 760-731-2405 and explain the problem(s). The following list describes the components that are contained in the shipping carton. 1. Disinfection chamber: 3-inch diameter ABS pipe with 4-inch inlet and outlet hubs. 2. Disinfection sub-assembly consisting of an anodized aluminum frame supporting a Teflon® sheath containing a pure fused quartz tube. This complete item is packed inside of the above listed 3-inch disinfection chamber. 3. Riser pipe: 4-inch diameter ABS pipe. 4. 1-inch white PVC handle which is used for inserting and removing the disinfection sub-assembly. It is bubble-wrapped inside of the above listed 4-inch riser pipe. 5. The Long Life UV lamp is bubble-wrapped and packed inside of the 1-inch white PVC handle. 6. Electrical sub-assembly junction box (rated NEMA 6P) with pre-wired alarm board, electronic ballast, and the lamp cable supplying power to the UV lamp. 7. Two 4-inch Schedule 40 ABS pipe couplings. 8. Watertight connection for bringing the power and alarm wires into the junction box. Flexible Watertight conduit should be used to connect to these fittings. 9. Dielectric Grease, to be used on the inside of the boot on the UV lamp socket. There will be some additional items needed for installation, which are: 1 . ABS cement (also multipurpose cement if bonding to PVC pipe) 2. Teflon® tape for sealing PVC and Watertight connectors 3. Isopropyl (rubbing) alcohol 4. Glycerin (available from drug stores) 5. Power and Alarm Wires 6. Power and Alarm Wire Watertight Flexible Conduit for connecting to the Junction Box watertight connectors 7. Irrigation Valve Box if the 3G Unit is to be installed at or above ground 8. Silicone Adhesive Sealant, which is also called RTV 9. WARNING! This Device Produces Potentially Harmful UV Light. Always Protect Your Eyes and Skin From Exposure to UV Light. Disconnect Power Before Replacing or Servicing the 3G Unit/Lamp. April 2015 Page 2 of 12 SALCOR INC • Salcor 3G Disinfection Unit NOTE: Not all dimensions to scale vn.ru Ground level Incoming Power and Alarm Wires • a Waterproof Electrical Junction Box with Connector for LED Indicator,Ballast& Lamp Cable • Alarm Contacts ABS Schedule 40 4"Riser Pipe 26" !adjustable at installation) 1"PVC Pipe ABS Schedule 40 Handle for 4"Pipe Removal ► 4 )" 4 V Treatment Plant Disinfected Effluent Effluent Disinfection Chamber Anodized Aluminum Support 31.5" Frame ABS Schedule 40 3"Pipe Section A-A UV Lamp Quartz UV lamp Tube&Teflon Quartz Tube& Cover Teflon Cover n � • Support Frame& Gasket ' Disinfection Sub-Assembly Figure 1 April 2015 Page 3 of 12 SALCOR INC II. TWO INSTALLATION OPTIONS 1. In the Ground Installation: Couple the 4-inch inlet pipe to the exit pipe of the pretreatment unit, and couple the 4-inch outlet pipe to the drain field pipe. See Figure 2 (page 8). 2. In a Pump Tank Installation: Couple the UV Unit inlet pipe to the pretreatment unit exit pipe at the entrance of the pump tank. See Figure 3 (page 8). Note: Figure 1 (page 3) indicates that the electrical junction box should be placed at ground level. The junction box could be placed below grade in an irrigation valve box. The Junction box is rated NEMA 6P. To be safe, however, the junction box should be protected from flooding. For in-pump tank installations, special care should be taken to prevent flooding of the junction box. III. DETAILED INSTALLATION STEPS 1. Install the 3-inch disinfection chamber in place at the site. a. Position the disinfection chamber in the ground or in the tank. b. Connect the hubs to the inlet and outlet pipes. 3-Inch Disinfection Chamber 2. Cut the 4-inch riser pipe to meet the job needs. The 1-inch lamp handle may be cut to length after cutting the riser pipe. a. Use the 4-inch ABS inlet pipe connection to the pretreatment unit as a reference point. See Figure 1 (page 3). b. The lamp handle upper end should be cut so it will be 6 II approximately 6 inches from the top of the riser pipe. 1n. c. Bond the 4-inch riser pipe to the chamber sub-assembly. d. Bond the second PVC white threaded female adapter to the top or plain end of the white PVC pipe handle. White PVC Handle and 4-inch Riser Pipe April 2015 Page 4 of 12 SALCOR INC 3. Carefully slide the lamp cable through the top of the white 1-inch PVC pipe handle. The lamp cable wire with the 4-pin lamp socket connector should extend out about 6 inches past the bottom end of the 1-inch white PVC handle which has a threaded female pipe adapter already bonded to it. Top End of PVC Handle with newly bonded adapter 1111 it" Threaded Bottom End of PVC Handle 4. Carefully connect the 4-pin socket connector of the lamp cable to the UV lamp pins. Note: the pins are not arranged in a square formation. a. Apply Dielectric Grease to the inside of the boot. b. Push the 4-pin socket onto the pins on the UV lamp end. Make sure that the 4-pin socket connector is fully connected onto the pins. The socket to lamp pins connection is electrically critical to maintain the proper operation of the lamp. It is extremely important that there is a fully mated complete connection between the socket and the UV lamp pins. Apply Dielectric Grease to the inside of Lamp connector the boot. Pins are not ig Arranged in Lamp Cord Connected and Lamp Inserted a square shape into the Aluminum 0"44, Frame. CAUTION!! The UV Lamp, the Quartz Tube, and the Teflon® Sheath Covering ARE ALL VERY FRAGILE, So Handle Them With Care. 5. Carefully slide the UV lamp into the quartz tube in the frame assembly. Make sure that the UV lamp has BOTTOMED OUT in the Quartz Tube, that is, that the UV lamp is FULLY SEATED in the Quartz Tube. Do not force the UV lamp into the Quartz Tube, as UV Lamp may break the bottom of the Quartz Tube. Make sure that the UV Lamp is completely enclosed in the Quartz Tube. April 2015 Page 5 of 12 SALCOR INC 6. Wrap both ends of the threaded white PVC 1-inch lamp handle pipe pieces with Teflon® tape. a. First, screw the bottom threaded end of the 1-inch lamp handle onto the top end of the aluminum frame assembly. Pull Extra Cable up Through the Gland Nut Black Threaded ". III �_, - Reducer Top of the Aluminum Frame Tighten the Gland Nut Assembly b. Second, screw the black threaded reducer into the top end of the handle pipe. It is important that Teflon ® tape is used to seal all of the threads to maintain waterproof operation of the lamp. c. Tighten the gland nut to approximately 22 in/lb to make the UV lamp chamber watertight. CAUTION!! DO NOT OVER TIGHTEN! 7. Inspect the Teflon® sheath. a. If necessary, use a clean soft cloth and isopropyl (rubbing) f alcohol to clean and remove any fingerprints from the Teflon® ' sheath. b. Lubricate the rubber gaskets with either water or glycerin. Note: Do not use silicone or petroleum based lubricants on the gaskets. PVC handle on the anodized aluminum frame assembly 8. Gently insert the entire frame/handle assembly into the riser/chamber assembly using the white PVC handle. Make sure that the wide part of the sub- assembly is at right angles to the inlet and outlet pipes. The correct rotational orientation of the frame in the disinfection chamber is required for successful UV Unit operation. The frame must be at a right angle to the incoming effluent. 9. Tuck the extra lamp cord wire into the top of the riser pipe. 10.Place the round coupling on the bottom of the junction box into the top of the 4-inch riser pipe, and secure it with the setscrew. April 2015 Page 6 of 12 SALCOR INC 11.Instal l the Watertight Conduit connector to the side of the Junction Box and secure it with the nut on the inside. Use a little Silicone Adhesive Sealant, also called RTV, on the 0-ring of the watertight conduit connector to assist in waterproofing. Installing Watertight Conduit Connector I 2.Attention Installers!! The SALCOR Model 3G Unit requires a specific separate independent 10-15-amp circuit breaker on the main electrical panel. The Salcor UV Unit circuit breaker should be separate from the circuit breakers for the pumps, etc. No other electrical unit should be connected to the Salcor 3G Unit circuit breaker. 13.The UV Unit operates on 120 VAC single-phase (50 or 60 Hz) power and consumes 30 watts. 14.Bring the power wires and alarm wires into the junction box via the waterproof conduit connection. Seal the outside of the flexible conduit pipe to the waterproof connector with Silicone Adhesive Sealant. The installer is responsible for ensuring that the external flexible wire conduit connection(s) containing the power and/or alarm wires to the junction box are i y. WATERTIGHT!! Watertight Conduit Connector Nut Inside of the Junction Box —411101, 15.Attach the power and alarm wires to the appropriate terminal block connections on the alarm board. See Figure 4 (Page 10). The alarm contacts are compatible with external alarm circuit units furnished by others that use either normally open (N/O) or normally closed (N/C) contacts. Note: N/O means the contacts are OPEN when there is NO POWER to the alarm board relay. The contacts are rated for up to 240 volts and up to 2 Amps. Select the common connection terminal screw and then use either the N/C or N/0 connection terminal screw that complies with the external receiving alarm circuit requirement. 16.Attach the lid to the junction box with 4 screws. 17.Allow the effluent to start flowing through the 3G Unit. 18.Turn on the circuit breaker at the main electrical control panel. The Green Indicator Light on the junction box lid should now be shining, indicating that the 3G Unit is operating properly. The installation is now complete. April 2015 Page 7 of 12 SALCOR INC In Ground Installation SAICOR 3i+UM{ I:tSimaD R+ /—(0L OIEVFI ‘Pril'orf UNDERG40UHU BOY--, •11 {wR1EI iy,@-- i _., OWN/EOM NA3IE{01 WV rw�e�o lIII 1 /14:# 4 : 1 i iieessj` .ING ROUND SETnC/A fRORK IAN[ Figure 2 In Tank Installation SALCOR}G UNR--. \ De,IMECIEU vim! 10IMB-i GROUND EEVH 'n, p —. +T� _ I rip 1 WU,tel \.._..__ r 2 , 1 ..kt 5: ///f \ J I CI 6. ---------,___..__.__---/--------------} PUMP IANR WON SALCOR L WGROUNO 5EI'%C/AEROEIC ism UMI WShE AMI( Figure 3 April 2015 Page 8 of 12 SALCOR INC IV. MAINTENANCE AND SERVICE The Salcor Model 3G UV disinfection Unit is designed to provide a long service life; It is recommended that the UV lamp be replaced every 2 years to insure proper disinfection. UV LAMP REPLACEMENT PROCEDURE 1. Turn off the dedicated circuit breaker located on the main electrical control panel that supplies power to the UV Unit. 2. Remove the electrical junction box from the 4-inch riser pipe by loosening the junction box to riser pipe setscrew. Then carefully set the junction box aside. 3. Using the white PVC handle connected to the disinfection sub-assembly, lift the sub-assembly out of the disinfection chamber/riser pipe and set it aside. 4. Loosen the lamp cable cord grip at the top of the white PVC handle so that the lamp cable can move through the cable grip and thus allow the handle to move away from the top of the aluminum frame assembly. 5. Unscrew the bottom threaded end of the 1-inch white PVC handle from the upper end of the aluminum frame assembly. Separate the handle from the assembly. 6. Disconnect the four pin socket connector attaching the lamp cable to the UV lamp. Remove the old UV lamp. 7. Use dielectric grease on the boot of the connector. Connect the 4-pin socket connector to the new lamp. Apply Dielectric Grease to the inside of the boot. Lamp Cord Connected Lamp Inserted into the Aluminum Frame Make sure that the connector mates COMPLETELY onto the UV lamp pins. 8. Lower the new UV lamp into the quartz tube of the UV sub-assembly, making sure it bottoms out in the quartz tube. Do not use force that would break the quartz tube. 9. Screw the bottom threaded end of the 1-inch lamp handle onto the upper end of the aluminum frame assembly. Use Teflon® tape to ensure a waterproof connection. 10. Using the white PVC handle, gently insert the entire frame/handle assembly into the riser/chamber assembly. Make sure that the wide part of the sub-assembly is at right angles to the inlet and outlet pipes. 11. Tuck the remaining lamp cable into the top of the riser pipe. Tighten all cord grips. 12. Put the junction box back onto the riser pipe. Tighten the setscrew. 13. Turn on the power to the UV Unit. 14. Check the green indicator light on the lid of the junction box for proper operation. 15. If the green indicator light is on, the installation procedure is finished. April 2015 Pagc 9 of 12 SALCOR INC It is recommended that the disinfection sub-assembly be removed and serviced (cleaned) a minimum of once per year to insure proper effluent disinfection. TO CLEAN THE TEFLON® SHEATH AND DISINFECTION SUB-ASSEMBLY 1. Use a soft sponge and detergent to clean the surfaces, especially the Teflon( sheath. Be careful when cleaning the Teflon® sheath, as it is Very Fragile. 2. Use a soft cloth with isopropyl alcohol to remove difficult stains such as finger prints or other films from the Teflon® sheath. V. ELECTRICAL JUNCTION BOX LID The Printed Circuit Alarm Board is permanently mounted on the Junction Box Lid. The power and alarm terminal board strips are mounted on the Printed Circuit Alarm Board. The ballast is mounted on the Printed Circuit Board. When necessary, an inoperative ballast may be replaced by qualified maintenance personnel. UV LAMP i ,� BALLAST �R2 a f : 0 , re- _±.1 Li f ati ail 1 : , J. ... JO --ors'— t r. 84 Y .4 1 ,+ I Grounding Post Power Inlet Terminal Block Alarm Wire Terminal Block Figure 4 Connect the alarm wires as needed for your specific alarm circuit requirements. N/O or N/C describes the contact configuration when there is NO POWER APPLIED to the relay. Another way of designating the N/O or N/C condition is that the relay contacts are in that state when the relay is NOT ENERGIZED! April 2015 Page 10 of 12 SALCOR INC VI. DESCRIPTION OF THE FUNCTIONAL OPERATION OF THE SALCOR MODEL 3G UNIT PRINTED WIRING ALARM BOARD The 120 VAC power is fed into the junction box and connected to the Printed Wiring Alarm Board at points Q & R of terminal block TB4. The AlarmP T86 Alarm Contact Points power is then routed through the Fuse ._ fuse at point Y and on to points U 20 V and V of terminal block TB3. The tot r In Powe ballast wires are connected to .µw. points U and V of terminal block 120 V TB3. The ballast establishes proper Fuse power operation for the UV lamp. I41 M.The regulated output power from TB3 s are the UV ballast is then routed TB Fuses through the alarm board circuitry TB1 for monitoringand then on to the Internal UV lamp via the UV lamp cable Power to Ballast connected to points W & X of UV Lamp terminal blocks TB1 and TB2 on 6" UV Junction Box Lid with the printed circuit alarm board. Printed Wiring Alarm Board. Figure 5 The Green Indicator light indicates when there is correct lamp current. The alarm relay contact terminal block TB5 is shown as having connection points S & T. VII. PARTS LIST FOR SALCOR MODEL 3G UV UNIT Part No. Part Description Electrical Subassembly: Includes NEMA 6P Junction Box with Printed Wiring 1010 Alarm Board and Ballast Mounted on the NEMA 6P Junction Box Lid, a Lamp Cable, and a UL Waterproof Electrical Conduit Fitting 1011 UV Lamp Ballast 1012 Lamp Cable 1014 Anodized Aluminum Frame Divider with a Quartz Tube and its Teflon Cover 1014 R Frame Divider Rebuild: Replacement of the Quartz Tube and Teflon Cover within an Existing Anodized Aluminum Frame 1015 ABS Plastic Disinfection Chamber 1016 Long Life (Two Year) UV Lamp April 2015 Page 11 of 12 SALCOR INC P.O. Box 1090 Fallbrook, CA 92088-1090 Telephone: 760-731-0745 Fax: 760-731-2405 LIMITED WARRANTY SALCOR MODEL 3G UV DISINFECTION UNIT This warranty is given by SALCOR Inc. for the benefit of the first purchaser of the product to which the warranty applies. The warranty applies only to those parts which are manufactured and delivered by SALCOR Inc. The warranty is that the parts manufactured and delivered by SALCOR Inc. will be free from defects in the material or workmanship under normal use and service according to the Installation and Operating Instructions for the time specified below. In the event of a failure of a part due to such a covered defect, SALCOR Inc. will repair or replace, at its option, the defective part at its factory located at 447-D Ammunition Road, Fallbrook, CA 92028. At the option of SALCOR Inc, repairs or replacement may be made at the site of equipment installation. The part must be returned to the factory at the expense of the person claiming the benefit of the warranty unless SALCOR Inc. elects to repair or replace the defective part at the installed site. The warranty shall be for a period of twenty four(24) months after the date of delivery of the product, or the specified service life of the product, whichever period is the shortest. All products for which warranty claims are filed must be returned as provided above to the factory within thirty (30)days from the date of the claimed malfunction in order for this warranty to be effective. The only entity authorized to do any warranty repairs is SALCOR Inc. The repairs or replacement by SALCOR Inc. will be accomplished within twenty (20) days from receipt of the defective parts at the factory. This warranty is expressed in lieu of all other warranties, expressed or implied, including the implied warranty of fitness for a particular purpose, and of all other obligations or liabilities on the part of SALCOR Inc., and it neither assumes nor authorizes any other persons to assume for SALCOR Inc. any other liabilities in connection with the sale of the products. This warranty does not cover parts of products made by others, or products or any part thereof which have been repaired or altered, except by SALCOR Inc., which shall have been subjected to misuses, negligence, or accident, SALCOR Inc. shall not be liable for damage or delay suffered by the purchaser regardless of whether such damages are general, special, or consequential in nature whether caused by defective material or workmanship, or otherwise, or whether caused by SALCOR Inc. negligence, regardless of degree. April 2015 Page 12 of 12 i/7 ,mirliN \I, ; ' r', ,,' 1i , 1 ,, 24 a6s I t!. r, \k1,1 '' \ 27 079.1 ' TOP VIEW - 104" SALCOR UV 20"RISER 20"RISER ACCESS O DISINFECTOR %CCESS COVER COVER VENT? 6 AERATOR COVER o AERATOR 645E 27" — If e FG RISER 6' 15" l' ' i / \ , - f 1s„ I^Efir I - 615 14' 7 4"INLET30" GASKET \\\\\ 16" OUTLET Clarifier Volume 152 Gallons 4"SDR X DM 72"I.D. - COUPLING 60" • 68 GAL. AERATION \flRDROPLINES (4) Aerobic Tank Volume 10" 756 Gallons 1 J r 70" 1 SIDE VIEW ALL DIMENSIONS IN INCHES ...2OLOGICAL TANKS,INC Model AS500L- EZ TOP+ UV Treatment Capacity: 500GPD SCALE: NTS ENG: TJR 2247 HWY 151 NORTH NO PART OF THIS DOCUMENT MAY BE DOWNSVILLE,LA 71234 STORED IN ANY RETRIEVAL REPRODUCED, DRAWING N 0 OR Flowline Volume: 908 Gal. DATE: 318-644-0397 OFFICE TRANSMITTED IN ANY FORM OR BY ANY MEANS, AS500L EZ ELECTRONIC, MECHANICAL, PHOTOCOPYING, 2/26/20 318-644-7257 FAX RECORDING OR OTHERWISE WITHOUT THE PRIOR BOD Loading: 1.25#/Day U V.DWG WRITTEN PERMISSION OF ECOLOGICAL TANKS, INC. AERATOR SPECIFICATIONS Aqua Safe®aerators for use with all models. All aerators listed are 115 Volt, 60 Hertz and Single Phase. Models: AS500,AS500EZ,AS500L,AS500L EZ Aqua Safe®500 gpd Designation -ASC2532 Jefe Air Model JA380-Linear-2.0 amps/76 watts/3.9 CFM open flow HiBlow Model HP80-Linear-2.0 amps/76 watts/3.9 CFM open flow GAST Model AT03 - Rotary-3.0 amps/ 120 watts/3.8 CFM open flow Model AS600,AS600EZ, ,AS600+4 NR,AS600+5 NR Aqua Safe®600 gpd Designation -ASC3342 Jefe Air Model JA400- Linear-2.0 amps/76 watts/4.0 CFM open flow HiBlow Model HP80-Linear-2.0 amps/76 watts/3.9 CFM open flow GAST Model AT03 - Rotary-3.0 amps / 120 watts/3.8 CFM open flow Model AS600L,AS600L EZ Aqua Safe®600 gpd Designation -ASC3352 Jefe Air Model JA420-Linear- 2.0 amps/90 watts/4.2 CFM open flow HiBlow Model HP100-Linear- 1.55 amps /90 watts/4.2 CFM open flow GAST Model AT05 - Rotary-3.0 amps / 120 watts/4.8 CFM open flow Models AS750,AS750EZ Aqua Safe®750 gpd Designation - ASC3352 Jefe Air Model JA500 Linear-2.lamps/105watts/6.1 CFM open flow GAST Model AT05 - Rotary-3.0 amps/ 120 watts/4.8 CFM open flow Hiblow Model HP120- Linear- 2.1 amps/105 watts/6.1 CFM open flow Models AS800L,AS800L EZ Aqua Safe®800 gpd Designation-ASC5082 Jefe Air Model JA700- Linear- 2.1 amps/125 watts/8.6 CFM open flow GAST Model AT05 - Rotary- 3.0 amps/ 120 watts/4.8 CFM open flow HiBlow Model HP150- Linear-2.1 amps/ 125 watts/8.6 CFM open flow Model AS1000,AS1000EZ Aqua Safe® 1000 gpd Designation -ASC5082 Jefe Air Model JA700- Linear- 2.1 amps/125 watts/8.6 CFM open flow GAST Model 0823 - Rotary-8.6 amps/ 700 watts/7.2 CFM open flow HiBlow Model HP150- Linear-2.1 amps/ 125 watts/8.6 CFM open flow Models AS1100L,AS1100L EZ Aqua Safe® 1100 gpd Designation -ASC7510 Jefe Air Model JA800-Linear-4.3 amps/225 watts/ 10.5 CFM open flow GAST Model 0823 - Rotary- 8.6 amps/700 watts/7.2 CFM open flow HiBlow Model HP200- Linear-4.3 amps/225 watts/ 10.5 CFM open flow Model AS1500,AS1500EZ Aqua Safe® 1500 gpd Designation -ASC7510 Jefe Air Model JA800- Linear-4.3 amps/225 watts/ 10.5 CFM open flow HiBlow Model HP200-Linear-4.3 amps/225 watts/ 10.5 CFM open flow GAST Model 1023 - Rotary- 10.0 amps/950 watts/ 10 CFM open flow LINEAR AIR PUMPS EiiBLOiV CI WV V. c 13 (115 volt only) (230 volt only) HP-ao, so PRESSURE TYPE Dimensions Performance Curves [Unit:mm(inch)] ---- Rated Loading Pressure[kPa(PSI)] 50Hz 60Hz 235 21 180 (9.25) (0.83) (7.09) HP-60 r IJ)J)Ji1J1I 14.7(2.13) [CFM] 150 (0.71) (7 0 18 5.0 196 ] .72) a� 4.0 E 100 'mL IMM i 37 I I CAW o 11111 IT i (1.46) --� v , 30 130 100 4 NN, (5.12) - - (3.94) - 50 2.0 1.0 0 10 20 30 40[kPa] 1.0 2.0 3.0 4.0 5.0 [PSI] Pressure Specifications HP-80 HP-60 HP-80 [tlmurnin] (2,13) [CFM] Rated Voltage V AC100/ 110-120/220-240 14.7 5.0 Power Supply Frequency Hz 50 ; 60 50 ; 60 Rated Loading Pressure kPa 14.7 4.0 Airflow Volume t/min 60 80 E 100 Power Consumption W 51 71 o 3.0 Noise Level dBA 35 39 E Weight kg 7.0 a 50 ! 2.0 k 1.0 i s i 0 10 20 30 40 50 [kPa] 1.0 2.0 3.0 4.0 5.0 6.0 7.0 [PSI] Pressure •Flow measured in Normal(Nl./min) •Performance data is representative of typical values. `� Specifications and performance data are subject to change without notice. n t p L U V V USA Purchaser is responsible for determining suitability for product applications Model RAB 224 UV Field Wiring Diagram 2/5/15 Page 1 of 2 WITH CIRCUIT FOR UV DISINFECTION UNIT REMOTE ALARM UNIT r___ LINE IN (Black) (4.T.an.°.71:1 2...H ALARM (Red) , 2 NEUTRAL (White) TB1 (Section 2 of 2) CONTROL PANEL (Section 1 of 2) TB1 W < Bare Copper 0 0 LU Q Q ���{ Black Isolated Z _J 0 > Chassis Neutral J < < U D Ground • •I ,< I White I"'I : 1 LI 131 4I 5 1 E • •. •... , ••• Incoming Power • .•' from •••"' ..... ••• Service Entrance Panel, 120VAC 60Hz 20 Amp AERATOR UL APPROVED 0 U 0 RATED 120/60/1 VAC z z O U FLA-5 AMPS MAX. POWER ALARM 0 THERMALLY PROTECTED TERMINAL CONTACTS IX SALCOR UV WIRE CONNECTION SCREW TORQUE DISINFECTION UNIT TERMINAL BLOCK #8 SCREW - 14— 10 AWG - 15 IN LBS #6 SCREW - 14— 12 AWG - 9 IN LBS NEUTRAL/GND LUGS - 14— 10 AWG - 35 IN LBS 8 AWG - 40 IN LBS 6—4 AWG - 45 IN LBS Notes for field installed components: 1. Main Disconnect, Branch Circuit Protection, wiring and external components to be provided by installer. 2. Field wiring -#14—#10 AWG, 60°C min, use copper conductors only. 3. Field installed conduit fittings must be rated for use with Type 4X Enclosure. 4. Conduit openings must be sealed around wiring with an electrical grade (non-corrosive) sealant to prevent potentially harmful vapors from entering the control panel. Copyright Notice All information contained on this page is proprietary to Ecological Tanks, Inc. and no part of this information may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Ecological Tanks, Inc.. MODEL RAB 224 UV, Schematic 2/5/15 Page2of2 UV POWER I O • CR3 10 A COMP • o • CB2 10 A ALRM • o o-• CB1 10 A DUAL AIR SWITCH j r <ti oai L J CORD FROM RAB ALARM BOX • • RED V WHITE BLACK TB1 4 © i nIS _ OLATED NEUTRAL W C Li J CHASIS J Q Q O GROUND U O a_ All information contained on this page is proprietary to Ecological Tanks, Inc. and no part of this information may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electrical, mechanical, photocopying, recording or otherwise without the prior written permission of Ecological Tanks, Inc.