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HomeMy WebLinkAboutNC0024872_Compliance Report_20200909ROY COOPER Governor MICHAEL S. REGAN Secretary S. DANIEL SMITH Director NORTH CAROLINA Environmental Quality September 9, 2020 Mr. Johnny Lambert, Public Utilities Director Public Works Complex 298 East Depot Street Mocksville, North Carolina 27028 SUBJECT: Pretreatment Compliance Inspection (PCI) Cooleemee Wastewater Treatment Plant NPDES# NCO024872 Davie County Dear Mr. Lambert: On September 2, 2020 a Pretreatment Compliance Inspection (PCI) was performed by Jim Gonsiewski and Alex Lowe of the Winston-Salem Regional Office. Mr. John Grey and Mr. Michael Weir were present for the inspection. The purpose of this inspection was to determine the effectiveness of the County's pretreatment program, which includes reviewing the files, POTW plant performance, industry monitoring data, and adherence to the enforcement response plan (ERP). Background This is a 1.5 MGD facility. The County has one (1) Significant Industrial User (SIU), Ingersoll Rand, which is not categorical. POTW Interview There are no plant problems related to pretreatment issues. The facility is very well operated. Pretreatment Program Elements Review The Headworks Analysis (HWA) renewal was submitted on October 3, 2016. The HWA was approved on March 3, 2017. The next HWA is due on September 30, 2021. The last Industrial Waste Survey (IWS) was submitted on May 29, 2020. The IWS was approved on August 25, 2020. The next IWS is due on April 30, 2025. The Sewer Use Ordinance (SUO) was approved on November 6, 2017. North Carolina Department of Environmental Quality I Division of Water Resources Winston-Salem Regional Office [ 450 West Hanes Mill Road, Suite 300 I Winston-Salem, North Carolina 27105 NOh �HCARO UHA oep.,rtm.m 0 �ku­�I o�a� /"� 336.776.9800 The Enforcement Response Plan (ERP) was submitted on June 2, 2020. The ERP was approved on September 2, 2020. The Short Term Monitoring Plan (STMP) was approved on March 28, 2018. STMP File Review The STMP is being conducted at the proper locations and frequencies. Industrial User Permit (IUP) File Review A review of the file for Ingersoll Rand (#004) revealed that the monitoring data was well organized and compliant. The slug control plan for Ingersoll Rand (#004) was in good order. Action Items No other action items were noted. The pretreatment program is considered satisfactory. Mr. Grey runs an excellent pretreatment program. If you have any questions please contact Jim Gonsiewski or me at (336) 776-9800. Sincerely, DocuSi?gnedl�by: � , l 145B49 22�SC94EA... Lon T. coder Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ — WSRO cc: PERCS Unit - Mike Montebello (Electronic Copy) John Grey (Electronic Copy) WSRO Electronic Files Laserfiche Files N'r-10 NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT Water Resources ENVIRONMENTAL. QUALITY BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: Davie County 2. Control Authority Representative(s): John Grey, Johnny Lambert 3. Title(s): Acting Pretreatment Coordinator, Public Utilities Director 4. Last Inspection Date: 08/02/2018 Inspection Type (Check One): ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO Order Type, Number, Parameters: ICIS CODING Main Program Permit Number N I C 1 0 10 1 2 14181 7121 Mull OIZ 1 9 12 120 1 Are Milestone Dates Being Met? ❑ YES ❑ NO 7. Current Number Of Significant Industrial Users (SIUs)? I 1 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 1 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 0 16. Number of CIUs in SNC? 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during either SNC for of the Last 2 Semi -Annual Periods? Not Been Published for Public SNC for Notice?(May refer to PAR if Excessive SIUs in SNC) Not Pul 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? ❑ YES ® NO ❑ YES ® NO Limits: N/A Reporting: N/A lished: N/A N/A El YES ®NO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ❑ YES ❑ NO 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ❑ YES ❑ NO 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO Division Inspector, please verify yourself! 26. If NO to 23 - 26, list violations 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO If yes, which ones? Eliminated: Added: NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 10/03/16 ® Yes ❑ No 03/03/17 ® Yes ❑ No 09/30/21 Industrial Waste Survey (IWS) 05/29/20 ® Yes ❑ No 08/25/20 ® Yes ❑ No 04/30/25 Sewer Use Ordinance (SUO) 10/05/17 ® Yes ❑ No 11/06/17 ® Yes ❑ No Enforcement Response Plan (ERP) 06/02/20 ® Yes ❑ No 09/02/20 ® Yes ❑ No Short Term Monitoring Plan (STMP) 03/12/18 ® Yes ❑ No 03/28/18 ® Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Ingersoll Rand 2. 3. 30. IUP Number 004 31. Does File Contain Current Permit? ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 32. Permit Expiration Date 01/01/21 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A ------- 34. Does File Contain Permit Application Completed Within One Year Prior to ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ®Yes ❑No a. ❑Yes ❑No a. ❑Yes ❑No b. If No, is One Needed? (See Inspection Form from POTW) b. ❑Yes ❑No b. ❑Yes ❑No b. ❑Yes ❑No 37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Organic Management Plan (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes ❑No a. ❑Yes ❑No a. ❑Yes ❑No b. All Issues Resolved? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its ®Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Sampling as Required by IUP, including flow? 40. Does File Contain POTW Sampling Chain -Of -Custody Forms? ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does file ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A include process/dilution flows as Required by IUP? 42b. For categorical IUs with Production based limits, does file include ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required by IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify All ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify All ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Reporting_Non-Compliance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.❑Yes❑No®N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware of c ❑Yes❑No®N/A o.❑Yes❑No❑N/A e.❑Yes❑No❑N/A SIU limit violations in the POTW's sampling of the SIU? 46. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes ® No ❑ Yes ❑ No ❑ Yes ❑ No 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? 48. Does the File Contain Penalty Assessment Notices? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 49. Does The File Contain Proof Of Penalty Collection? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 50. a. Does the File Contain Any Current Enforcement Orders? a.❑Yes❑No®N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A b. Is SIU in Compliance with Order? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Yes ® No ElYes ElNo El Yes El No Requested Information For You? E NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2 IW10DIAIVAID1`AWK110A1 AIDI►NRT The files were very well organized. This is a very well run program. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY 1. Industry Inspected: 2. Industry Address: 3. Type of Industry/Product: 4. Industry Contact: Phone Fax: Title: 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ❑ YES ❑ NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ❑ YES ❑ NO B. Plant Tour ❑ YES ❑ NO C. Pretreatment Tour ❑ YES ❑ NO D. Sampling Review ❑ YES ❑ NO E. Exit Interview ❑ YES ❑ NO Industrial Inspection Comments: OVERALL SUMMARY AND COMMENTS: Comments: A very well -run program. No problems were noted. Requirements: Recommendations: None NOD: ❑ YES ® NO NOV: ❑ YES ® NO QNCR: ❑ YES ® NO POTW Rating: Satisfactory X Marginal UnSatisfactory PCI COMPLETED BY: Jim Gonsiewski DATE: 09/09/20 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 15 1 3 I NCO024872 I11 121 20/09/02 117 181 o I 191 S I 201 I ,6 211 1 1 1 1 1 1 1 1 1 1 1 I I I I I I I I I I I I I I I I I I I IIIIIIIII11166 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------Reserved-------------- 67I 72 J 73I 74 7L L_J I 70LJ 71 IuI 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:05AM 20/09/02 15/07/01 Cooleemee WWTP Exit Time/Date Permit Expiration Date NC Hwy 801 S 11:35AM 20/09/02 20/06/30 Cooleemee NC 27014 Name(s) of Onsite Representative(s)/-ritles(s)/Phone and Fax Number(s) Other Facility Data /// Michael Christopher Weir/ORC/336-998-9763/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted , Johnny Lambed,261 Chaffin St Mocksville NC 27028//336-753-6090/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Records/Reports Pretreatment Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jim J Gonsiewski DWR/Division of Water Quality/336-776-9704/ Signature of Management QA Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type 31 N00024872 I11 1 20/09/02 17 18 1 p I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The files were in good order. This is a well run facility and pretreatment program. Page#