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NC0088901_Application (ATC)_20200828
BROOKS Recovt ENGINEERING ASSOCIATES SEP042020 it Arlington Street i Asheville NC 28801 i www.broeksee.com`8 21 2 32-47M NCDEQIDWRINPDES Letter of Transmittal To: From: Date: NCDEQ Mark Brooks, PE August 28,2019 Division of Water Resources 1617 Mail Service Center cc: (need telephone no. if Fedex, no P.O. Box) Raleigh,NC 27699-1617 NCDEQ Asheville Regional Office Attention Charles Weaver 2090 U.S. Hwy. 70 Swannanoa, N.C. 28778 (need telephone no. if Fedex, no P.O. Box) Attn: Tim Heim Project Name GEM Revised Apartment NPDES Permit Project No: 515720 ® Mail n Deliver ❑ Overnight* El Other *must use street address&include phone number Document Description: Date: Copies: Engineering Plans 1, 1 CD ATC Application (In Binder) 1, 1 CD Specifications (In Binder) 1, 1 CD Calculations (in Binder) 1, 1 CD Copy of NPDES Permit (In Binder) 1, 1 CD Cove Letter (In Binder) 1, 1 CD Comments: Let us know if anything is missing. 17 Arlington Street,Asheville, NC 28801 • Phone (828) 232-4700 • Fax(828) 232-1331 Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services BROOKS17 Arlington Street Asheville NC 28801 ENGINEERING ASSOCIATES www.brooksea.com 828-232-4700 August 28,2020 NC DEQ/DWR/Water Quality Permitting Section R E`r 1617 Mail Service Center Raleigh,NC 27699-1617 SEP 04 2020 Attention: Charles Weaver NCD�Q/pWR/Nppl'S Regarding: Cover Letter& ATC Application 2041 US Hwy 70 East Apartment Complex McDowell County BEA Project No. 515720 Dear Mr. Weaver: On behalf of Ms. Beverly Lail, Brooks Engineering Associates (BEA) is submitting the enclosed ATC application for Larry Miller associated with NPDES Permit NC0088901. This Cover Letter is intended to provide a narrative description of the project and serve as the request for the Authorization to Construct. Project Description This submittal is for a wastewater treatment system to serve an existing multi-family apartment building located at 2041 HWY 70, Marion,NC (McDowell County PIN 1712-52-6802). The apartment building contains eight units with two bedrooms each. The apartments have been operating with a slowly failing septic system. The proposed system is designed for a daily design flow of 1920 gpd domestic strength raw wastewater from the apartment building. The design flow is based upon 120 gpd per room in accordance with 15A NCAC 02T .0114 wastewater design flow rates. In 2008, DWQ notified the property owner that the existing septic system was failing. In 2009, NDPES permit NC0088901 was issued for a new system that authorized a 0.002 MGD design flow with discharge to Forsyth Creek(Stream Index 11-25, Class C, Catawba River Basin). The following are proposed by the enclosed plans and specifications: • A 3,000-gallon Shoaf(STB-186)precast concrete septic tank to serve as a combination septic and EQ tank with a Zoeller duplex pump system. • A Southern Concrete and Materials 75-gallon precast distribution box with auto-levelers to distribute equal flow to two 1000 GPD AquaSafe Aerobic Treatment Units. • The proposed AquaSafe units (Model AS 1000CU) are comprised of an aeration mixing compartment, center clarifier compartment, and an attached 68-gallon UV disinfection tank. • Effluent from the AquaSafe units will be piped to flow meter vault for continuous discharge measurements prior to discharging to a post-aeration cascade apparatus. Enclosed with this Cover Letter and request for the Authorization to Construct are one set of sealed plans, specifications, calculations, ATC application and a CD with the same documents. 4 • We appreciate your review of this application. We look forward to working with you on this project. Sincerely, Brooks Engineering Associates,P.A. Mark C. Brooks,P.E. Enclosed: ATC Application(Form ATC-12-14) Engineering Plans Engineer's Report(Specifications) Calculations CD with digital files itry,A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 28, 2010 Mr.Larry Miller 2024 Nix Creek Road, Suite A Marion,North Carolina 28752 Subject: Draft NPDES Permit Permit NC0088901 2041 US Hwy 70 East Apartment Complex McDowell County Dear Mr. Miller: Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. Please submit any comments to me no later than thirty days following your receipt of the draft. Comments should be sent to the address listed at the bottom of the previous page. If no adverse comments are received from the public or from you, this permit will likely be issued in late June,with an effective date of August 1, 2010. If you have any questions or comments concerning this draft permit, contact me at the telephone number: 919-807- 6393, or e-mail address: sergei.chernikov@ncdenr.gov. Sincerely, Sergei Chernikov,Ph.D. Environmental Engineer II Complex Permitting Unit cc: NPDES File Asheville Regional Office/Surface Water Protection(e-cop}) TACU (e-copy) Paul E.Sexton,P.E. (e-copy:psexton@brooksea.com) 1617 Mall Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St Raleigh,North Carolina 27604 One Phone:919-807.63001 FAX:919-807-64921 Customer Service:1-877-623-6748 NorthCarolina Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Naturally DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No.NC0088901 Facility Information Applicant/Facility Name: 2041 US Hwy 70 East Apartment Complex Applicant Address: 2024 Nix Creek Road, Suite A,Marion,North Carolina 28752 Facility Address: 2041 US Hwy 70 East,Marion,North Carolina 28752 Permitted Flow: 0.002 MGD Type of Waste: 100%Domestic. Other Permit(s): N/A Facility/Permit Status: Class II/New County: McDowell County Miscellaneous Receiving Stream: Forsyth Creek Regional Office: Asheville Stream Classification: C USGS Topo Quad: El ONE 303(d)Listed? No Permit Writer: Sergei Chernikov Subbasin: 03-08-30 Date: April 12, 2010 Drainage Area(mi2): 0.69 Summer 7Q10 (cfs) 0.19 Winter 7Q10(cfs): 0.31 •'lit 30Q2 (cfs) : 0.43 r ' Average Flow(cfs): 1 • "' IWC(%): 1.9 .:. Lat. 35°42'0.96"N Long. 8l°58'42.63"NV BACKGROUND: 2041 US Hwy 70 East Apartment Complex WWTP is a proposed Class II, 100% domestic wastewater treatment system that treats waste from an apartment complex that consists of 8 units (2 bedroom each). The EAA for this facility has been approved on October 7, 2009. Effluent limitations are based on the Level B model conducted on October 30, 2008. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: April 28,2010(est.) Permit Scheduled to Issue: June 21,2010(est.) NPDES CONTACT: If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at(919) 807-6393. REGIONAL OFFICE COMMENTS: Fact Sheet NPDES NC0088901 New Page I Permit NC0088901 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY Draft PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Larry Miller is hereby authorized to discharge wastewater from a facility located at the 2041 US Hwy 70 East Apartment Complex 2041 US Hwy 70 East Marion McDowell County to receiving waters designated as Forsyth Creek in Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on January 31, 2015. Signed this day Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0088901 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Larry Miller is hereby authorized to: 1. After receiving an Authorization to Construct permit from the Division, construct wastewater treatment facilities not to exceed 0.002 MGD design flow. 2. After submitting an Engineer's Certification, operate 0.002 MGD package plant located on Highway 70 East at 2041 US Hwy 70 East Apartment Complex in McDowell County and discharge from said treatment works at the location specified on the attached map into Forsyth Creek, a class C water in the Catawba River Basin. Permit NC0088901 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon completion of the construction of WWTP and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Type Sample Average Average Maximum Frequency Location Flow 0.002 MGD Instantaneous Recording Influent or Effluent BOD,5-day(20°C) 30,0 mg/L 45.0 mg/L Weekly Grab Effluent Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Fecal Coliform(geometric 200/100 mL 400/100 mL Weekly Grab Effluent mean) Total Residual Chlorine1 28 pg/L 2/Week Grab Effluent Temperature(°C) Weekly Grab Effluent pH2 Weekly Grab Effluent Footnotes: 1. Limit and monitoring applies only if chlorine is added for disinfection. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 pg/L will be treated as zero for compliance purposes. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete.Failure to submit ail of the required items will result in the application package being returned as incomplete per 15A NCAC 02T.0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H.0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC-12-14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI,EIS,etc. unless the project qualifies for a Determination of Minor Construction Activity. I. For more information,visit the Division of Water Resources web site at:https://deq.nc.gov/about/divisions/water-resources/water- resources-permits/wastewater-branch/npdes-wastewater/authorization-to-construct. J. In addition to this Authorization to Construct,the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources(for example:reclaimed water facilities permits;Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT )VED ---- Applicant's name Larry Miller "" Signature authority's name per 15A NCAC 02T.0106(b) Larry Miller SEP 0 4 2020 Signature authority's title Owner NCDEQ/DWNINPDES Complete mailing address 2024 Nix Creek Road Telephone number 828-652-3767 Email address todd@gemconstructors.com B. PROFESSIONAL ENGINEER Professional Engineer's name Mark C.Brooks Professional Engineer's title Project Manager North Carolina Professional Engineer's License No. 026539 Firm name Brooks Engineering Associates, P.A. Firm License number C-3125 Complete mailing address 17 Arlington Street Asheville, NC 28801 Application for Authorization to Construct Permit(FORM ATC-12-14) Page 1 State of North Carolina Department of Environmental Quality ' Division of Water Resources Water Resources ENVIRONMENTAL.QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) Telephone number 828-232-4700 Email address mbrooks@brooksea.com C. NPDES PERMIT NPDES Permit number NC0088901 Current Permitted flow(MGD)—include permit 002 flow phases if applicable D. PROJECT DESCRIPTION Provide a brief description of the project:System to serve eight 2-brdroom apartments. System is an Aqua Safe aerobic treatment unit. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ❑ The letter must include a request for the Authorization to Construct;the facility NPDES Number; a brief project description that indicates whether the project is a new facility,facility modification,treatment process modification,or facility expansion; the construction timeline;and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 1SA NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design,the letter must include an itemized list of the requirements that are not met. B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A(Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent(SOC),submit the applicable SOC. • Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project,if not specified in the Finding of No Significant Impact or Record of Decision. ® Not Applicable. E. Engineering Plans ® Per 15A NCAC 02T.0504(c)(1),submit one set of detailed plans that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. Application for Authorization to Construct Permit(FORM ATC-12-14) Page 2 f State of North Carolina Department of Environmental Quality Division of Water Resources rg Water Resources Ef1VIROMSEUTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) ® Per 21 NCAC 56.1103(a)(6),the name,address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows:FINAL DRAWING—FOR REVIEW PURPOSES ONLY—NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: El Plans for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ❑ Structural ®Not Applicable ❑ Electrical ® Not Applicable ❑ Instrumentation/Controls ® Not Applicable ❑ Architectural ® Not Applicable El Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping,valves,and equipment(pumps, blowers,mixers,diffusers,etc.) ❑ Are any modifications proposed that impact the hydraulic profile of the treatment facility?❑Yes or® No. If yes,provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment — --ur�wo flow conditions: (1) the NhuES permitted flow with all trainsmservice and (2)the peak hourly flow with one treatment train removed from service. ❑ Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ❑Yes or Z No. If yes,provide the process flow diagram or process flow schematic showing all modified flow paths including aeration,recycle/return,wasting, and chemical feed,with the location of all monitoring and control instruments noted. F. ® Engineering Specifications ® Per 15A NCAC 02T.0504(0(2),submit one set of specifications that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ❑ Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ❑ Structural is Not Applicable ❑ Electrical ® Not Applicable O Instrumentation/Controls ® Not Applicable Application for Authorization to Construct Permit(FORM ATC-12-14) Page 3 ��y State of North Carolina ` Department of Environmental Quality Division of Water Resources Water Resources ENVIROUMEUTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers,etc.),and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines,and performance testing requirements for equipment. ® Bid Form for publicly bid projects. G. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: _ H. Engineering Calculations ® Per 15A NCAC 02T.0504(c)(3),submit one set of engineering calculations that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer;the seal,signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C,the calculations shall include at a minimum: ® Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ® Influent pollutant loading demonstrating how the design influent characteristics in Section 4.6.2 of this form were determined. ® Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. ® Hydraulic loading for each treatment unit. ® Sizing criteria for each treatment unit and associated equipment(blowers, mixers, pumps,etc.) ® Total dynamic head(TDH)calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ® Buoyancy calculations for all below grade structures. ® Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits ❑ Provide the following information for each permit and/or certification required for this project: Permit If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety X Soil Erosion and Sediment Control X • USCOE /Section 404 Permit X Water Quality Certification (401) X Application for Authorization to Construct Permit(FORM ATC-12-14) Page 4 State of North Carolina • Department of Environmental Quality t y Division of Water Resources Water Resources ENVIRONMENTAL OVALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) USCOE/Section 10 X Stormwater Management Plan X CAMA X NCDOT Encroachment Agreement X Railroad Encroachment Agreement X Other: J. Residuals Management Plan For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(i) and 15A NCAC 02T .0508;the Plan must include: ® A detailed explanation as to how the generated residuals (including trash,sediment and grit)will be collected, handled, processed,stored,treated,and disposed. ® An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil,grease,grit or screenings removal and collection is a designated unit process,a detailed explanation as to how the oil/grease will be collected,handled,processed,stored and disposed. ❑ Not Applicable. Application for Authorization to Construct Permit(FORM ATC-12-14) Page 5 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources CNVIROUM FITAL OVALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design MGD Current NPDES Permit Limit .002 MGD Current Annual Average (past 12 months) MGD For Past 12 Months: For Past 24 Months: Start Date:month/yr Start Date:month/yr End Date: month/yr End Date:month/yr Maximum Month MGD MGD Maximum Day MGD MGD Peak Hour MGD MGD Application for Authorization to Construct Permit(FORM ATC-12-14) Page 6 State of North Carolina Department of Environmental Quality .• Division of Water Resources Water Resources ENVIROUMEt TAL OUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H.0100,15A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications?®Yes or❑ No. If no, provide justification as to why the requirements are not met,consistent with 15A NCAC 02T.0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design,and the NPDES permit limits for the following parameters: Project Basis of Design Design Influent Design Influent Influent Concentration Load Concentration- (Must be (Must be Current Annual supported by supported by Design Effluent Average(past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months)if Calculations Calculations Load (monthly average) Parameter Available [Section 3.H [Section 3.H Ammonia Nitrogen 15 mg/L Summer N/A mg/L Summer (NH3-N) mg/L 50 mg/L .834 lb/day 15 mg/L Winter N/A mg/L Winter Biochemical 30 mg/L Summer 30 mg/L Summer Oxygen Demand mg/L 250 mg/L 4.17 lb/day (BOD5) 30 mg/L Winter 30 mg/L Winter Fecal Coliform 200 per 100 mL 200 per 100 mL Nitrate+Nitrite Nitrogen (NO3-N+ 20 mg/L N/A mg/L NO2-N Total Kjeldahl mg/L Nitrogen 40 mg/L N/A mg/L Total Nitrogen .674lb/year N/A lb/year 10 mg/L N/A mg/L Total Phosphorus mg/L 12 mg/L 0.169 lb/day 10 lb/year N/A lb/year Total Suspended mg/L 200 mg/L 3.372 lb/day 30 mg/L 30 mg/L Solids(TSS) 3. Based on the"Project Basis of Design" parameters listed above,will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above?®Yes or❑ No. If no,describe how and why the Permit Limits will not be met: izConstruct Permit(FORM ATC-12-14) Page 7 Application for Authorization to g State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 4. Per 15A NCAC 02T.0505(i),by-pass and overflow lines are prohibited. Is this condition met by the design?®Yes or❑No If no,describe the treatment units bypassed,why this Is necessary,and where the bypass discharges: 5. Per 15A NCAC 02T.0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design?®Yes or❑ No. If no,provide an explanation: 6. Per 15A NCAC 02T.0505(l),power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions,or dual power supply shall be provided per 15A NCAC 02H.0124(2)(a). Is this condition met by the design? ®Yes or❑ No. If no,provide(as an attachment to this Application)written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks,and ➢ Has sufficient storage capacity that no potential for overflow exists,and ➢ Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T.0505(o),a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ®Yes or❑ No. If no,explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T.105(n): 8. Per 15A NCAC 02T.0505(q),the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement:Fencing 9. Is the treatment facility located within the 100-year flood plain? ❑Yes or® No. If yes,describe how the facility is protected from the 100-year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT(i.e., physical removal operations and flow equalization): No.of Plan Sheet Specification Calculations Treatment Unit Provided? Units Type Size per Unit Reference Reference (Yes or No) Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal Flow Equalization 1 Tank 930 gallons N-3 3.1 yes Primary Clarifier 2 Circular 6.75 ft diameter;7.0 ft side N-3 3.2 yes water depth Primary Clarifier Rectangular square feet; ft side water depth Other Application for Authorization to Construct Permit(FORM ATC-12-14) Page 8 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVJROrurENTAL DUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 2. SECONDARY TREATMENT(BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove organics and nutrients) No.of Plan Sheet Specification Calculations Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) Aerobic Zones/ 2 AquaSafe 2008 gallons N-3 3.2 Yes Tanks Anoxic Zones/ 1 precast 1847 gallons N-3 3.1 NO Tanks Anaerobic Zones/Tanks gallons Sequencing Batch Reactor(SBR) gallons Membrane Bioreactor(MBR) - gallons Secondary Clarifier Circular ft diameter; ft side water depth Secondary Clarifier Rectangular square feet; ft side water depth Other 3. TERTIARY TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Provided? Units Type Size per Unit Reference Reference (Yes or No) Tertiary Clarifier Circular ft diameter; ft side-water-depth — Tertiary Clarifier Rectangular square feet; ft side water depth Tertiary Filter square feet Tertiary Membrane Filtration square feet Post-Treatment Flow Equalization -- gallons Post-Aeration 1 N/A gallons N-3 3.2 Other 4. DISINFECTION No.of Plan Sheet Specification Calculations Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) paralell 1,000 gal/day per bank at peak No hourly flow; 2 number of Ultraviolet Light 2 (Parallel;in banks; 1 number of N-3 3.2 series) lamps/bank Chlorination (Gas; gallons of contact tablet;liquid) tank/unit Application for Authorization to Construct Permit(FORM ATC-12-14) Page 9 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL OUALIT'f APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) Dechlorination (Gas; gallons of contact tablet;liquid) tank/unit 5. RESIDUALS TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) Gravity Thickening square feet; ft side Tank water depth Mechanical Thickening/ dry lb/hour Dewatering Aerobic Digestion gallons Anaerobic Digestion gallons Composting dry lb/hour Drying dry lb/hour Other 6. PUMP SYSTEMS(include influent,intermediate, effluent,major recycles,waste sludge,thickened waste sludge and plant drain pumps) No.of Capacity of Plan Sheet Specification Location Pumps Purpose Type each pump Reference Reference GPM TDH 7. MIXERS No.of Power of Plan Sheet Specification Location Mixers Purpose Type each Mixer Reference Reference (HP) Application for Authorization to Construct Permit(FORM ATC-12-14) Page 10 74. State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources Ett VIRONP1F.NTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) 8. BLOWERS No.of Capacity of Plan Sheet Specification Location Blowers Purpose Type eac`CFM Blower Reference Reference Aeration Basin 2 aeration Hi-Blow 8.6 N-3 3.2 9. ODOR CONTROL No.of Plan Sheet Specification Location Units Purpose Type Reference Reference D. SETBACKS—COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b) are as follows: Minimum Distance IslVtmirnum Distance Required from Nearest Requirement met by the Setback Parameter Design?If"No",identify Treatment/Storage Setback Waivers in Item D.2 Unit Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ®Yes ❑No Surface waters(streams—intermittent and perennial,perennial 50 ft ®Yes ❑ No waterbodies,and wetlands) Any well with exception of monitoring wells 100 ft ®Yes ❑ No Any property line 50 ft ®Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds?❑Yes or❑ No. If no, provide an explanation: Application for Authorization to Construct Permit(FORM ATC-12-14) Page 11 State of North Carolina ., ; Department of Environmental Quality f Division of Water Resources Water Resources EUVIfO?MEMT AL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T.0105: I, ,i/Z )t 5 , attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) / / f� > for the ("S // ' 7 ell 51 /Veik��/�A v 7 S- // .1/;5 9T/J (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans,specifications, calculations,and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes,15 NCAC 02H. 0100, 1SA NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities,and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.B.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared,signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation,or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: `���,,,,,,,C,,,,,'I, Q = EAR - /0 P . �''�-47,Q�'g!NEB oy-`' `�� '%;C. Ba90027nr (") Application for Authorization to Construct Permit(FORM ATC-12-14) Page 12 State of North Carolina Department of Environmental Quality Division of Water Resources 14'ater Resources ENVIRONMENTAL OUAUITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T.0106(b): I, Z1 /2(1 / ,' '/ 2 , attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the (1_ /14,)/ 4/_if/i(7175 A// sp6— Pik/4r/ (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T.0120(b),the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule,and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5, and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000, as well as civil penalties up to$25,000 per violation. Signature: Date: THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 707-3644 Application for Authorization to Construct Permit(FORM ATC-12-14) Page 13 State of North Carolina { Department of Environmental Quality Division of Water Resources t 4�a ter Resow•ces EtiVIRONN NTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC-12-14) SECTION 6:APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per b): r115A NCAC 02T.0106t i, Z / / /�'/1 1422 , attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) �ry� / for the U S / k / 2 6.�is( /)?Akr��t4 7� 1V ? L�� Pekiinir (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if ail required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T.0120(b),the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been abandoned or exhausted,are compliant with any active compliance schedule,and does not have any overdue annual fees. I understand that the Division of Water Resources'issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5,and that the Division may waive the technical review of the plans,specifications,calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any false statement, represent ion, or certification any application package shall be guilty of a Class 2 misdemeanor, which may include a f' o exce $10 0 a well as civil penalties up to$25,000 per violation. — - -------------------- -- --- -------------- --------- ---------- / Signature: Date: gieS Lc) THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF VI EN RONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAiL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)707-3644 Application for Authorization to Construct Permit(FORM ATC-12-14) Page 13 Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services BROOKS17 Arlington Street / Asheville yNC2888801 ENGINEERING ASSOCIATES www.brooksea.com / 828-732-4700 ONSITE WASTE WATER SYSTEM US HWY 70 EAST APARTMENTS 2041 HWY 70 RECEIVED MARION, NORTH CAROLINA SEP 0 4 2020 NCDEQ/DWR/NPDES ENGINEER'S REPORT INCLUDING: SPECIFICATIONS&PRODUCT SUBMITTAL SHEETS PREPARED FOR: LARRY MILLER 2024 NIX CREEK ROAD MARION, NC 28752 BY: BROOKS ENGINEERING ASSOCIATES, P.A. ate. �• _ 39• /'''�/tlll J,1 Ad FINAL DESIGN — NOT RELEASED FOR CONSTRUCTION ORIGINAL: AUGUST 27, 2020 BROOKS ENGINEERING ASSOCIATES PROJECT No.: 515720 Table of Contents 1.0 SYSTEM SUMMARY& PROJECT INFORMATION 1 1.1 PROJECT SUMMARY 1 1.2 CONTACTS 2 1.3 SCOPE&QUALITY ASSURANCE 2 2.0 PIPING &COLLECTION 4 2.1 LOCATION OF COLLECTION SYSTEM 4 2.2 SIZING&MATERIAL 4 2.3 BURIAL 4 2.4 STEEP SLOPE INSTALLATION 5 2.5 TRENCHING 5 2.6 TESTING 6 2.7 VALVING 10 2.8 TRACER WIRE 10 3.0 TREATMENT SYSTEM 11 3.1 SOLIDS REMOVAL&EQUALIZATION TANKS 11 3.2 AEROBIC TREATMENT UNITS 12 3.3 FLOW MONITORING 14 3.4 BACKUP GENERATOR AND ATS 14 3.5 FENCING 14 3.6 CONSTRUCTION SEQUENCE 14 4.0 SITE PREPARATION &ABANDONMENT 15 4.1 EXISTING SYSTEM ABANDONMENT 15 4.2 SEEDING&MULCHING 15 4.3 EROSION CONTROL 16 5.0 INSPECTION AND MONITORING PROCEDINGS 18 5.1 PRE-CONSTRUCTION MEETING 18 5.2 INTERMEDIATE INSPECTION OF THE SYSTEM DURING CONSTRUCTION 18 5.3 FINAL INSPECTION&SYSTEM START-UP 18 6.0 PRODUCT SUBMITTAL SHEETS 20 6.1 SHOAF 3,000-GAL SEPTIC TANK CUT SHEET 20 6.2 ZOELLER MIGHTY-MATE PUMPS 20 6.3 SOUTHERN CONCRETE AND MATERIALS 75-GAL DISTRIBUTION BOX 20 6.4 AQUASAFE WASTEWATER TREATMENT PLANT INSTALLATION MANUAL&AS1000CU DETAIL 20 6.5 HIBLOW LINEAR AIR PUMP SPECIFICATIONS 20 6.6 SALCOR UV DISINFECTOR UNIT 20 6.7 SIGNATURE SERIES FLOW METER WITH TIENET ULTRASONIC LEVEL SENSOR 20 6.8 BACKUP GENERATOR 20 1.0 SYSTEM SUMMARY& PROJECT INFORMATION 1.1 Project Summary These specifications and accompanying engineering plans are for a wastewater treatment system to serve an existing multi-family apartment building located at 2041 HWY 70, Marion, NC (McDowell County PIN 1712-52-6802). The apartment building contains eight units with two bedrooms each. The proposed system is designed for a daily design flow of 1920 gpd domestic strength raw wastewater from the apartment building. The design flow is based upon 120 gpd per room in accordance with 15A NCAC 02T .0114 wastewater design flow rates. Existing Conditions In 2008, DWQ notified the property owner that the existing septic system was failing. In 2009, NDPES permit#NC0088901 was issued for a new system that authorized a 0.002 MGD design flow with discharge to Forsyth Creek (Stream Index 11-25, Class C, Catawba River Basin). Proposed Treatment System The following are proposed by the enclosed plans and specifications: • A 3,000-gallon Shoaf(STB-186) precast concrete septic tank to serve as a combination septic and EQ tank with a Zoeller duplex pump system. • A Southern Concrete and Materials 75-gallon precast distribution box with auto-levelers to distribute equal flow to two 1000 GPD AquaSafe Aerobic Treatment Units. • The proposed AquaSafe units (Model AS1000CU) are comprised of an aeration mixing compartment, center clarifier compartment, and an attached 68-gallon UV disinfection tank. • Effluent from the AquaSafe units will be piped to flow meter vault for continuous discharge measurements prior to discharging to a post-aeration cascade apparatus. This wastewater treatment system is designed in accordance with current effluent limits in NPDES Permit#NC0088901. 1 1.2 Contacts Engineer— Mark Brooks, PE, Brooks Engineering Associates 828-232-4700 Owner Contact— Larry Miller 850-442-6007 Tank Manufacturer—Shoaf Precast Septic Tank, Inc 336-787-5826 Aqua Safe—Tim Barbee, 704-589-0595 1.3 Scope & Quality Assurance This specifications manual is intended only for the use of permitting and construction of the intended wastewater treatment facility. Any changes to these plans and specifications shall be approved by the Project Engineer. Any changes in layout of equipment not approved shall release the Engineer of any potential liability associated with the system. Only the set of engineering plans with revision labeled "RELEASED FOR CONSTRUCTION" shall be utilized for construction. The maintenance and operation of the system are to be in accordance with the Operation & Maintenance Plan provided as a separate document. Monitoring requirements and discharge limitations are detailed in the NPDES Discharge Permit. Notify the Engineer in sufficient time to permit inspection of underground work before backfilling is initiated. A final inspection shall be required with the Owner, Engineer, NCDEQ representative, and Contractor. All construction lines shall conform to the latest County and State of North Carolina specifications as defined by Standards and Specifications and the North Carolina Building Code. Where two (2) standards conflict, the more stringent shall apply. Specific component manufacturers are specified on the engineering plans and herein. The specific component manufacturers are identified only to set a standard for performance and quality. "Or Equal" substitutions are allowed but only as approved as such by the project engineer. In the event that the Owner or Contractor or another supplier proposes an alternate component to the specified manufacturer or component type, certain procedures must be followed. If proposing an alternate, the Contractor(supplier) must submit, no less than 15 business days in advance of the bid date (if during the bid review period) or 15 days prior to the need for installation. If needed, the contractor must provide a system hydraulic analysis based on the proposed component (including pipe sizes, flows, velocities, retention times, etc.), a list of exceptions to 2 the governing specifications herein and/or demonstration of compliance to of these specifications. This information must be submitted to the Engineer for pre-approval of the alternate equipment being proposed and determination of compliance with these Contract Documents. If the equipment differs materially or differs from the dimensions given on the Drawings, the Contractor(supplier) shall submit complete drawings showing elevations, dimensions, or any necessary changes to the Contract Documents for the proposed equipment and its installation. Pre-approval, if granted, will be provided in writing by the Engineer to the Contractor(supplier) at least five business days in advance of the bid or installation date. If the Engineer's approval is obtained for Alternate Equipment, the Contractor (supplier) must make any needed changes in the structures, system design, piping or electrical systems necessary to accommodate the proposed equipment at the expense of the Contractor(supplier). Manufacturer Supplier Qualifications The treatment system manufacturer must provide an aerobic treatment system for domestic strength wastewater. The manufacturer must be actively engaged in the manufacturing sales and support of over 50 systems installed in North Carolina. The system must have NSF/ANSI 40 and 245 certifications. The manufacturer shall furnish a one-year warranty on all materials, equipment and workmanship from the date of project acceptance by the Owner. Installation Qualifications The installation contractor must be a licensed contractor with a specialty license in wastewater system installation, and be actively engaged in the construction and installation of wastewater systems, have experience in installing advanced aerobic treatment systems with greater than 1,000 gpd, and be certified by the selected manufacturer for installation of their equipment. Verification documents and contact lists for qualifications will be required. Submittals Submittals for the system equipment shall be submitted by Contractor to the Engineer at least two weeks prior to the preconstruction meeting. This includes piping, tanks, pumps, control panels, and any mechanical equipment substitutions if other than what is specified 3 2.0 PIPING & COLLECTION 2.1 Location of Collection System There is no collection system, only an existing 4" gravity service line from the apartment building that will be rerouted to the new septic tank once the proposed system is ready for operation. 2.2 Sizing & Material The service line shall be constructed of non-pressure pipe and fittings which shall be Schedule 40 PVC meeting ASTM D-3034. All non-pressurized piping shall maintain a minimum slope of 1/8-inch fall per lineal foot. Bedding and compaction shall be to a 95% Standard Proctor Test (ASTM Standard D 698) and trenching and installation shall be consistent with ASTM D2321. These specifications do not cover interior or initial building connections. All pressurized lines shall be constructed of Schedule 40 PVC SDR 21 meeting ASTM D-2241 of a size as noted on the engineering plans. 2.3 Burial Bedding and installation shall be consistent with ASTM Standard F 667. These specifications do not cover interior or initial building connections. The following are general location and separation guidelines: • Typically, a 3-foot minimum cover shall be maintained on all sewer lines. • Sewer lines may cross a water line if 18 inches clear separation is maintained, with the sewer line passing under the water line. The sewer line shall be constructed of ductile iron pipe and the water line shall be constructed of ferrous material equivalent to water main standards for at least 10 feet on either side of each crossing. • Sewer lines may cross a storm drain if at least 12 inches of clear separation is maintained or the sewer pipe is of ductile iron or encased in ductile iron pipe for at least 5 feet on either side of the crossing. • Sewer lines may cross a stream if at least three feet of stable cover can be maintained with a horizontal boring or the sewer line is of ductile iron pipe or encased in ductile iron pipe for at least 10 feet on either side of the crossing and protect against the normal range of high and low water. 4 • A minimum separation of 100 ft from any well is required unless the sewer line is constructed of pipe materials meeting water main standards. The minimum separation shall not be less than 25 ft from a private well or 50 ft from a public well. Three feet minimum and ten feet maximum cover shall be provided for all sewers unless ferrous material pipe is specified. Ferrous material pipe, or other pipe with proper bedding to develop design supporting strength, shall be provided where sewers are subject to traffic bearing loads. Additional protection shall be provided for sewers that cannot be placed at a depth sufficient to prevent damage. 2.4 Steep Slope Installation Sewers on 20 percent slopes or greater shall be anchored securely with concrete, or equal, with the anchors spaced as follows: a. Not greater than 36 feet center to center on grades 21% to 35%; b. Not greater than 24 feet center to center on grades 35% to 50 %; and c. Not greater than 16 feet center to center on grades 50% and over. There are no steep slopes on this project. 2.5 Trenching Trench excavation shall conform to the line, depth and dimensions shown on the plans or as directed by the Designer. The trench shall be properly braced and shored so that workmen may work safely and efficiently. If unstable conditions are encountered, the Designer shall be notified in order that proper bedding materials may be selected. Trench excavation or excavation for pipelines shall consist of excavation necessary for the construction of sewers, conduits and other pipelines and all appurtenant facilities thereof, pipe embedment materials, and pipe protection, insulating and sleeving in ductile iron pipe, as called for on the plans. It shall include site preparation, backfilling and tamping of pipe trenches and around tanks and the disposal of waste materials, all of which shall conform to the applicable provisions of these specifications. When muck, quicksand, soft clay, swampy or other material unsuitable for foundations or subgrade are encountered which extend beyond the limits of the excavation, such material shall be removed and replaced with pipe foundation material as specified in the engineering drawings. Surface drainage shall not be allowed to enter excavated areas. 5 Rock encountered in trench excavation shall be removed for the overall width of trench which shall be as shown on the plans. It shall be removed to a minimum depth of three (3) inches below the bottom of the pipe. Clean compacted backfill shall replace the excavated rock. The pipe material listed above shall be installed in accordance with the manufacturer's recommendations and the requirements of these specifications. All sewer lines shall be laid to the line and grade shown on the plans. No deviations from line and grade shall be made, unless they have been approved by the Designer. The pipe interior shall be kept clean before and after laying by means approved by the Engineer. Pipe ends shall be plugged at the end of each work day or when work is temporarily stopped. The plugs shall be watertight so that water and debris will not enter the pipe. All backfilling shall be done in such manner as will not disturb or injure the pipe or structure over or against which it is being placed. Any pipe or structure injured, damaged or moved from its proper line or grade during backfilling operations shall be opened up and repaired and then re- backfilled as herein specified. The Contractor shall replace all surface materials and shall restore paving, curbing, sidewalks, gutters, shrubbery, fences, sod, and other surfaces disturbed, to a condition equal to that before the work began, furnishing all labor and materials incidental thereto as provided elsewhere in these specifications. The backfilling of the trench after the pipe installation and testing shall be in accordance with the standard detail. 2.6 Testing All gravity sewer lines shall be tested by Low Pressure Air Exfiltration Testing with the following steps. 1. All branch fittings and ends of lateral stubs shall be securely plugged at each manhole. All stoppers shall be adequately braced when required. 2. Air shall be slowly supplied into the plugged pipe line until the internal air pressure reaches 4.0 pounds per square inch or 4.0 pounds per square inch greater than the 6 average back pressure of any ground water that may submerge the pipe. At least two minutes shall be allowed for temperature stabilization before proceeding further. 3. Calculate the pressure drop as the number of minutes for the air pressure within the pipeline to drop from a stabilized pressure of 3.5 to 2.5 psig. 4. The time allowed for mixed pipe sizes of varying lengths should be calculated as described in ASTM C828-76T. 5. The following times are for one pipe size only: Pipe Size (inches) Time, T Allowable Air Loss, Q (sec/100 ft) (ft3/min) 4 36 2.0 6 42 2.0 8 72 2.0 10 90 2.5 12 108 3.0 15 126 4.0 18 144 5.0 21 180 5.5 24 216 6.0 27 252 6.5 6. The pipe line shall be considered acceptable if the time interval for the 1.0 psi pressure drop is not less than the holding time listed in the above table. 7. If the test fails, the Contractor will be required to locate the cause of the failure, make necessary repairs, and repeat all testing of the line until the test is passed. For pressure sewer lines the following Hydrostatic Testing Procedure shall be utilized. 1. As a minimum, all sewer force mains shall be tested in accordance with the Hydrostatic Testing Requirements of AWWA C600. 7 2. After pipe has been laid and backfilled, all newly laid pipe or any valve section thereof shall be subject to a hydrostatic pressure of not less than 150 psi or 1-1/2 times the working pressure, whichever is greater. The duration of the pressure test shall be two hours. Each valve section of the pipe shall be slowly filled with water. All air shall be expelled from the pipe while the pipe is being filled and before the application of the specified test pressure. Taps may be required at points of highest elevation. These taps are to be tightly plugged after completion of the test. 3. The test pressure shall be applied by means of a pump connected to the pipe in a manner satisfactory to the Project Engineer. The pump, pump connections, gauges, and all necessary apparatus and labor shall be furnished by the Contractor. The Contractor shall calibrate the gauges in the presence of the Design Engineer. 4. A test shall be made only after a part or all of the backfilling has been completed and at least 36 hours after the last concrete thrust block has been cast with high-early strength cement or at least seven (7) days after the last thrust block has been cast using standard cement. 5. Any cracked or defective pipes, fittings, or valves discovered during hydrostatic pressure tests shall be removed and replaced with sound material and the test repeated until satisfactory to the Design Engineer. No payment shall be made for the removal and replacement of defective pipes and appurtenances. 6. Leakage shall be defined as the quantity of water that must be supplied into the newly laid pipe, or any valved section thereof, to maintain pressure within 5 psi of the specified test pressure. Leakage shall not be measured by a drop in pressure in a test section over a period of time. 7. Allowable leakage shall not exceed the following U.S. gallons per hour reported in Table 1: 8 Table 1. Allowable leakage per 1000 ft of pipeline (gph) Avg. Test Pressure (psi) NOMINAL PIPE DIAMETER(INCHES) < 3 4 6 8 10 12 250 0.36 0.47 0.71 0.95 1.19 1.42 225 0.34 0.45 0.68 0.90 1.13 1.35 200 0.32 0.43 0.64 0.85 1.06 1.28 175 0.30 0.40 0.59 0.80 0.99 1.19 150 0.28 0.37 0.55 0.74 0.92 1.10 125 0.25 0.34 0.50 0.67 0.84 1.01 100 0.23 0.30 0.45 0.60 0.75 0.90 If the pipeline under test contains sections of various diameters, the allowable leakage will be the sum of the computed leakage for each size. Alternatively, no pipe installation will be accepted if the leakage is greater than that determined by the following formula: In inch-pound units, L = SD,F 133,200 Where: L = allowable leakage, in gallons per hour S = length of pipe tested, in feet D = nominal diameter of the pipe, in inches P = average test pressure during the leakage test, in pounds per square inch (gauge) The Contractor shall notify the Project Engineer when the work is ready for testing, and all testing shall be done in the presence of a representative of Brooks Engineering. All labor, equipment, water, and materials, including meters and gauges, shall be furnished by the Contractor at his own expense. 9 2.7 Valving Valving shall be consistent with material types and sizes of piping as shown on the Engineering Plans. All high points in pressure distribution lines should have air release valves and low points ("bellies") should have pressure cleanouts. Sufficient isolation should be incorporated to allow for line maintenance without having to shut down the entire distribution system. 2.8 Tracer Wire Tracer wire shall be utilized on all PVC piping. Tracer wire shall be insulated copper wire installed adjacent and over the full length of piping. Access shall be provided to the tracer wire or the tracer wire shall terminate at the cleanout between the building drain and building sewer. The tracer wire size shall be not less than 14 AWG and the insulation type shall be listed for direct burial 10 3.0 TREATMENT SYSTEM The wastewater treatment system consists of a septic tank for solids removal, equalization, AquaSafe aerobic treatment units, and UV disinfection. 3.1 Solids Removal& Equalization Tanks Septic Tank The septic tank has been sized based on NCAC 18A .1952. All new tanks shall be tested for leakage by either a 24-hour leak test or vacuum testing in accordance with ASTM C1719-11 (2017). All inlets and outlets shall have 4" rubber pipe boots precast in to the tanks. Risers shall be NCDENR approved plastic risers with riser rings precast in to tanks. The risers and lids (or hatches) shall be as shown on the engineering plans. All riser lids or hatches must be lockable, or use non-standard fastening tools for entry to prevent public access. Equalization Pumps A duplex submersible pump system (2 pumps) will be installed in the septic/EQ tank to dose the wastewater treatment system. The pumps shall be duplex submersible turbine effluent pumps capable of providing 22 gpm at 14.8 ft. TDH. The preferred alternate is a Zoeller Mighty-Mate E53 3/10 HP 230 V pump or comparable. Controls The duplex control system shall meet the requirements set forth in NCAC .1952(D). The panel shall be NEMA 4X stainless steel watertight enclosure and shall be a 4-float time dosing system with run/rest times as specified below. The controller shall alternately actuate the duplex pumps and both pumps shall activate with a high level (LAG) condition. The system shall be equipped with an audible/visible high-level alarm exterior the pump house. New electrical conduit and 30- amp breaker meeting all state and local electrical code shall remain. The new NEMA 4X duplex panel shall be mounted to a post adjacent to the septic/EQ tank at a minimum of 36" above finished grade. The controls must alternate pumps each cycle. The timer settings are expressed below: 11 Timer Setting Calculations Design Flow Rate 1920 gpd Run Time/Cycle 8.00 min Minimum Dose 176 gal. Cycles per day 10.91 Rest time/cycle 22 hr 33 min Float Switches Floats are to be set at the levels specified in the engineering plans prior to the final inspection. Sealed mercury control floats or similar devices designed for detecting liquid levels in pump tank effluent shall be provided to control pump cycles. A separate level sensing device is provided to activate the high-water alarm. Float switch placement is to be set accurately consistent with the levels depicted in the engineering drawings as indicated below. RED. OFF: Placed to allow for minimum pump submergence. EL. = 1264.75 DOSE ACTIVATE: Placed to provide the necessary gallons for a dosing cycle. EL. = 1266.17 ALARM: Placed for sufficient separation from LAG ON float. EL. = 1266.83 PEAK ENABLE: EL. = 1267.33 Distribution Box The pump system shall deliver flow to a 75-gallon concrete distribution box with two enabled auto-levelers. The distribution box will provide equal flow to the two 1000 GPD wastewater treatment systems. The preferred alternate is a Southern Concrete Materials 75 Gallon 9 Outlet Distribution Box or comparable. 3.2 Aerobic Treatment Units The proposed AquaSafe aerobic treatment units consist of a prefabricated fiberglass tank comprised of an aeration mixing compartment, a center clarifier compartment, and an attached contact tank for UV disinfection. The proposed plans call for two 1000-gpd aerobic treatment units to be installed in parallel. The treatment units shall be model AS1000CU EZ Top with Salcor UV systems and manufactured by Ecological Tanks, Inc. The system must have NSF/ANSI 40 and 250 certifications. The anticipated influent quality from the septic tank and calculated effluent quality are listed below: 12 Anticipated Influent Quality BOD5 = 250 mg/I TSS = 200 mg/I TN = 50 mg/I Anticipated Effluent Quality BOD5= <30 mg/I TSS = <30 mg/I NH3 = <20mg/I Aeration Basin and Air Supply The AquaSafe AS1000CU contains a round 2,008-gallon fiberglass aerobic tank with an 81-inch inside diameter and 98-inch height. Each aeration basin shall be fitted with a HiBlow Model HP150— Linear Air Pump (2.1 amps, 125 watts, 8.6 CFM) and listed as 115 Volt, 60 Hz, and Single Phase. Each blower shall deliver a minimum of 4.0 CFM, with fiberglass baseplates, fiberglass housings, inlet filter/silencer, check valves, flexible connectors, vibration dampeners, discharge silencer, and pressure relief valve. The unit shall have a prewired control panel with starters, breakers, and timers, in a NEMA 4, painted steel enclosure. Clarifier The aerobic treatment units are manufactured with a 302-gallon conical clarifier compartment located centrally within the aerobic chamber. The fiberglass clarifier shall provide a minimum detention time of 7.55 hours at a surface loading rate of 22.07 gpd/sf. Disinfection The proposed AquaSafe aerobic treatments are prefabricated with an attached 68-gallon contact chamber with 20" vented riser. Each contact chamber shall be fitted with a Salcor, Inc. Model 3G UV Disinfection Unit. The UV Disinfection unit requires a separate 10-to 15-amp circuit breaker on the main electrical panel. No other electrical units should be connected to the Salcor 3G Unit circuit breaker. Each UV unit operates on 120 VAC single-phase (50 or 60 Hz) power and consumes 30 watts. 13 3.3 Flow Monitoring An effluent flow measuring chamber with a 30-degree V-notch weir shall be supplied as shown on the drawings. Additionally, a continuous flow measurement device and recorder is to be installed with the flow measurement transducer placed in the vault, downstream of the V-notch weir. The flow monitoring device shall be an ISCO Signature Series Flow Meter with TIENet Ultrasonic Level Sensor or approved alternate. 3.4 Backup Generator and ATS Backup power shall be facilitated by an LP fueled 25 kW single phase 120 V standby generator with a minimum 200-amp service. The generator shall be in a weatherproof enclosure and self- contained. An outside LP tank with sufficient LP for a minimum of 24 hours of operation shall be provided with the generator. The generator shall have an automatic transfer switch connected to the main power supply panel for automatic start-up during power outages lasting more than two minutes. The generator controls shall provide for a test start-up weekly. The backup power is to sustain the following components at a minimum: • The EQ pumps • The blowers and UV disinfection for both Aerobic Treatment Units • The Flow Meter 3.5 Fencing The wastewater treatment system shall be enclosed by 6' high lockable fence. The preferred option is a wooden privacy fence as indicated in the engineering plans or comparable alternative. The gate area must be accessible by a vehicle. 3.6 Construction Sequence The existing septic system shall remain in operation until all components of the proposed wastewater treatment system, as described above, are installed and tested. Upon approval from the engineer, the contractor shall take the existing system offline and connect the sewer service for the building to the completed wastewater treatment system. 14 4.0 SITE PREPARATION & ABANDONMENT 4.1 Existing System Abandonment Water to the facility is to be turned off 24 hours prior to abandonment activities. The existing pump tank is to be pumped out prior to abandonment. The existing pumps, pump control panel, supply piping and are to be replaced. Existing pumps and control panel shall be removed and shall remain with the owner. New pumps and discharge assembly are to be installed. Existing supply piping is to be removed and properly disposed of. 4.2 Seeding & Mulching Fertilizing, seeding, and mulching of disturbed areas shall be completed within ten (10)working days following completion of system installation and final inspection of the system by the project engineer or designer. This may require that a temporary seeding mixture be used during given dates of the year when permanent seeding would not be allowed. Said temporary seeding for compliance shall be replaced by permanent seeding during allowed seeding dates. Mulching shall be straw as specified herein. Typical Seed Application Rates Species: Rate (lb/acre) Falcon Fescue: 175 Rebel Fescue: 175 Jaguar Fescue: 175 Biltmore Mix: 200 BEA recommends the local seed supplier be consulted for an appropriate seed mixture given the season of application. Seed mixture changes may be made without prior Project Engineer approval. 15 4.3 Erosion Control These specification and accompanying engineering plans shall not be construed as engineering plans for erosion control or for erosion control permitting. However, during the construction of the project, the Contractor shall be required to take the necessary steps to minimize soil erosion and siltation of rivers, streams, lakes and property. The Contractor shall comply with the applicable regulations of the appropriate governmental agencies in regard to soil erosion control and sedimentation prevention. The Owner will limit the area over which clearing and grubbing and excavation operations are performed. Prior to the end of each work day on the project, the Contractor shall take the necessary measures to protect the construction area from erosion. Temporary and permanent erosion control measures shall be accomplished at the earliest practicable time. Temporary erosion control measures shall be coordinated with permanent measures to insure economical effective and continuous erosion control during the life of the project. Temporary erosion control measures shall include, but are not be limited to the use of temporary berms, dams, dikes, drainage ditches, silt ditches, silt fences, vegetation, mulches, mats, netting or any other methods or devices that are necessary. Erosion control measures installed by the Contractor shall be suitably maintained by the Contractor, until the site is fully stabilized. Where excavation is adjacent to streams, lakes or other surface waters, the Contractor shall not place excavated materials between the excavation and the surface waters. Where live streams are crossed by the project, the Contractor shall exercise particular care to minimize siltation of the stream. Temporary erosion control measures shall be constructed. These may include but not be limited to use of coffer dam in the stream, dikes, diversion ditches and/or temporary sediment traps at the top of the banks, and silt fences on all creek banks. All temporary erosion control measures shall be acceptably maintained until permanent erosion control measures are established. Where runoff on natural ground may cause erosion of the trench or erosion of the backfill in the trench, the Contractor shall construct temporary erosion control measures. These may include but not be limited to diversion ditches, check dams and silt basins or other suitable erosion control measures. 16 Permanent seeding of disturbed areas shall be accomplished at the earliest practicable time. Gravel construction entrances shall be installed at all locations used regularly as ingress and egress to the project site. Diversion ditches shall be constructed at or near the top of each river bank at river crossings. Localized stormwater runoff shall be diverted by way of the diversion ditches away from the disturbed stream bank. Other specified erosion control material shall be used in ditches and swales. 17 5.0 INSPECTION AND MONITORING PROCEDINGS 5.1 Pre-Construction Meeting A pre-construction meeting shall be scheduled which shall include the contractor, the NCDEQ DWQ representative, and the engineer or his representative, the system(s) manufacturer representative and the certified operator. Scheduling this meeting shall be the responsibility of the installation contractor and all parties shall receive a minimum of one week's notice prior to the meeting date scheduled. Any changes to the plans requested by the contractor or DWQ representative will be discussed at this meeting and responded to within 3 working days by the engineer. 5.2 Intermediate Inspection of the System During Construction The engineer or an employee of the engineer's firm under direct supervision by the engineer shall periodically inspect the system installation to verify if the installation is in accordance with the approved plans. The engineer will not be available to observe the entire installation of all components but shall inspect the installation with sufficient frequency to reasonably ensure that the quality and methodology of construction was of sufficient consistency to infer the quality and accuracy of construction of all components. The contractor shall be responsible for keeping the engineering informed as to the construction schedule for installation of all major system components. It is the contractor's responsibility to submit to the engineer evidence of purchase and installation of all specified components. 5.3 Final Inspection & System Start-Up The engineer must receive all Submittals at least one week prior to final start up and inspection. Submittals must include cut-sheets for all product specific components, tanks, and piping installed. The contractor shall be responsible for scheduling the final inspection and start-up with BEA, NCDEQ and an owner's representative. Treatment Plant Startup Procedures All testing shall be facilitated with clean water. Start-up testing shall be required for all electrical and pressurized components of the WWTP. All system components shall be started and run in "automatic" mode. Testing of all alarm components to ensure operation in accordance with 18 intended function shall be checked and recorded. Functionality of all components shall be checked and upset conditions checked. Refer to manufacturer provided Installation Manual (Section 6.4)for additional information on startup procedures. 19 6.0 PRODUCT SUBMITTAL SHEETS 6.1 Shoaf 3,000-gal Septic Tank Cut Sheet 6.2 Zoeller Mighty-Mate Pumps 6.3 Southern Concrete and Materials 75-gal Distribution Box 6.4 AquaSafe Wastewater Treatment Plant Installation Manual & AS1000CU Detail 6.5 HiBlow Linear Air Pump Specifications 6.6 Salcor UV Disinfector Unit 6.7 Signature Series Flow Meter with TIENet Ultrasonic Level Sensor 6.8 Backup Generator 20 SECTION:2.15.020 Trusted.Tested.Tough® FM2778 ZOELER0320 Product information presented here reflects conditions at time ® Supersedes of publication.Consult factory 0515 regarding discrepancies or PUMP COMPANY inconsistencies. TECHNICAL DATA SHEET MIGHTY-MATE SERIES Cast Iron Models 53, 57 and Bronze Models 55, 59 Submersible Effluent/ Dewatering Pumps PRODUCT SPECIFICATIONS 6-3/16" Horse Power 3/10 - 3-7/8" (157 mm) Voltage 115 or 230 (98 mm) r 4-5/8" 1-1/2"NPT CC Phase 1 Ph (117 mm) p Hertz 60 Hz sti Ot..4' f O � �wo 3-7/8" RPM 1550 �/ ��:` (98 mm) G Type Shadedpole / �I'r� �� l YP CK I�t., ��I 1 Insulation Class B r 4 �) . / Amps 4.8-9.7 ��JYQ` ► l—� f �� ?1,' 4"(104 mm) Operation Automatic or nonautomatic N — �`� 0 Auto On/Off Points 7-1/4"(18.4 cm)/ 3"(7.6 cm) •,i. Discharge Size 1-1/2"NPT ��I Solids Handling 1/2"(12 mm)spherical solids I 11 Cord Length 9'(3 m)automatic,15'(5 m)nonautomatic I Cord Type UL listed,3-wire,grounded plug vi��.97 — 11 Max.Head 19.25'(5.9 m) JIJllri_I Max.Flow Rate 43 GPM(163 LPM)Max. —. Operating Temp. 130°F(54°C) I�gr. �I - P 9 �� Cooling Oil filled -- Motor Protection Auto reset thermal overload 10-1/16" (25 mm) Cap Cast iron or bronze •1__1�1_ —i ri Motor Housing Cast iron or bronze d1: S^1 1, riItjli�l_i1i': 3-3/32" Pump Housing Cast iron or bronze wit�t i_.11j= Base Cast iron,bronze or engineered thermoplastic �� r- ) J g p I II�'1.!k=l' �I�II 1 Q Upper Bearing Sleeve bearing ' E Lower Bearing Sleeve bearing 5K858 i' ' Mechanical Seals Carbon and ceramic cQ Impeller Type Non-clogging vortex G Impeller Plastic,cast iron or bronze Hardware Stainless steel Motor Shaft AISI 1215 cold rolled steel Gasket Neoprene NOTE:See model comparison chart for specific details. Mane In THe USA. C��US [ssPrya� 6 =4°�N Tested to Standard UL778 and UG Certified to CSA T�oA F,0 Standard C22.2 No.108 ©Copyright 2020 Zoeller{ Co.All rights reserved. 502-778-2731 1800-928-7867 13649 Cane Run Road I Louisville,KY 40211-1961 I zoeller.com CC I- IJJ LL PUMP PERFORMANCE CURVE TOTAL DYNAMIC HEAD MODELS 53/55/57/59 FLOW PER MINUTE 6_ 20 ID MODEL 53/55/57/59 15 Feet Meters Gal. Liters >- 4— `�` System Curve 5 1.5 43 163 0 1 a 10 3.0 34 129 0 II 15 4.6 19 72 2 5 Shut-off Head: 19.25 ft.(5.9m) 0 10 20 30 40 50 GALLONS LITERS 0 80 160 FLOW PER MINUTE 009897 Model MODEL COMPARISON Seal Mode Volts Ph Amps HP Hz Lbs Kg Simplex Duplex I M53/M55 Single Auto 115 1 9.7 3/10 60 23 10 1 N53/N55 Single Non 115 1 9.7 3/10 60 23 10 2 3&4 *BN53 Single Auto 115 1 9.7 3/10 60 25 11 * *BE53/BE57 Single Auto 230 1 4.8 3/10 60 24/30 11/13 D53 Single Auto 230 1 4.8 3/10 60 23 10 1 E53/E55 Single Non 230 1 4.8 3/10 60 22 10 2 3&4 M57/M59 Single Auto 115 1 9.7 3/10 60 29/33 13/15 1 --- N57/N59 Single Non 115 1 9.7 3/10 60 28/29 12/13 2 3&4 *BN57 Single Auto 115 1 9.7 3/10 60 30 13 D57/D59 Single Auto 230 1 4.8 3/10 60 30/33 13/15 1 E57/E59 Single Non 230 1 4.8 3/10 60 28/29 12/13 2 3&4 1 E59 Single Non 230 1 4.8 3/10 60 29 13 2 3&4 *Single piggyback switch included. SPECIAL MODEL FEATURES Additional cord lengths are available in 15'(5 m),25'(8 m)and 35'(11 m).50'(15 m)cord lengths available for 230 V units only. BE and BN models include a piggyback variable level pump switch. Model 53:cast iron switch case,motor and pump housing,a plastic impeller and base.Model 57:all cast iron construction with a cast iron impeller. Model 55:bronze switch case,motor and pump housing,a plastic impeller and base.Model 59:bronze construction with a bronze impeller. Optional pump stand(P/N 10-2421). SELECTION GUIDE 1. Integral float-operated mechanical switch,no external control required. 2. Single piggyback variable level float switch or double piggyback variable level float switch. Refer to FM0477. 3. See FM0712 for correct model of Electrical Alternator. 4. Variable level control switch 10-0743 used as a control activator with electrical alternator(3)or(4)float system. OPTIONAL PUMP STAND P/N 10-2421 Ofi • Reduces potential clogging by debris /,-Ilk • Replaces rocks or bricks under the pump `' • Made of durable,noncorrosive ABS • Raises pump 2"(5 cm)off bottom of basin 4*11:716: --- • /-� Provides the ability to raise intake by adding sections of 1'/2"or 2"(DN40 or DN50)PVC piping ��N• Attaches secure) to um t I'`,1�\ • Accommodates sump,dewatering and effluent applications ���`� '� \ NOTE:Make sure float is free from obstruction. ��. /1 A CAUTION All installation of controls,protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code(NEC)and the Occupational Safety and Health Act(OSHA). ©Copyright 2020 Zoeller®Co.All rights reserved. 502-778-2731 1800-928-7867 13649 Cane Run Road I Louisville,KY 40211-1961 I zoeller.com ■><NOTE—SQUARE ACCESS FOR CONCRETE RISER SHOAF PRECAST SEPTIC INC. MODEL: MS 3000 STB OR OPTIONAL 156' 4130 WEST US HWY 64 PLASTIC 20' NON TRAFFIC ROUNDARI SERIR 150' LEXINGTON, NC 27295 PHONE (336) 787-5826 3000 Gallon Septic Tank ..: •. '_ .... ., `. FAX (336) 787-2826 3.r, WWW,SH❑AFPRECAST.COM VENT SHOAF-3000 NON TRAFFIC f 20.- 1 STB-186 N❑NTRAFFIC . 3, f ---:.--3' LIQUID CAPACITY-3000 GALLONS/AIRSPACE-9' 78' 72' I 1,' ' ,. 8� TANK HEIGHT-80' BOTTOM OF TANK TO CENTER OF INLET-71' BOTTOM OF TANK TO CENTER OF OUTLET-69' LENGTH TO WIDTH RATIO-2 TO 1 TOP VIEW a _ 4. SIZE OF INLET & OUTLET-3' OR 4' PIPE / **NOTE — TOP VIEW MEASUREMENTS TYPE OF INLET & OUTLET—POLYLOCK OR EQUAL (MEETS ASTM C-923) 3' TO 4' INLET g ARE TO WIDEST DIMENSION OUTLET BOOTS ON CONCRETE PSI-4000) TANK WEIGHT-20,000 LBS. NO BOOTS ON SIDE ENDS ONLY INLETS, USE CONCRETE REINFORCEMENT PER STATE CODE KNOCKOUTS SCALE—N.T.S. 156' 154' STATE APPROVAL # SHOAF 3000 --5' STB-186 97' 46' 20' INLET �, OUTLET P T �3 •O 9' AIRSPACE LIOUID LEVEL %•III . 1 - VENT4 • 1 i' BUTYL RUBER 69 - NOT❑TE—TEE SUPPLIED MASTIC SEALANT TO BOTTOM 99' 48' CONTINUOUS OF 3' INLET \ A 80' 73 IN JOINT 69' ',1:, ,, ' 64' FLOW . TO BOTTOM w FLOW THROUGH • OF 4' INLET., THROUGH • f, .: • !: 13 ' .. .. SIDE VIEW END VIEW 67' TO BOTTOM OF 4' OUTLET- 70' 67 1/2' TO BOTTOM OF 3' OUTLET- 72' 76' Sep 06 2006 12: 18PM S C M PRECAST 8286818762 p. 13 75 Gallon 9 outlet Distribution Box • • Southern Concrete Materials, Inc. P.O. Box 5395 • acf" . •!` . meni Asheville, NC 28813 �; Outlets Billy828-681 —51 78 l� 3 Cap. w/61A" Airspace: 78 Gals. . ' Poiyseal pipe ports Liquid Capacity Full: 103 Gals. f Gallons Per Inch: 3,25 Avg. ,i Concrete: 3,500 PSI min . .30 yds: = 1 ,200 lbs. Inlet End Reinforcing: " Top View 1 2�,► F 2 " a. - . 272 I 32 "sq . 28 "sq . { T 7,, "a ., _RE 1 1 2) 6 0 0 — 1 a Q 33" Inlet View , 27 26 " IQ 24" < . Q 4. I.a, 2" . „ Side View • 1 f, 33x32x32opDBoxSoutlet75--MCSouthern Scale: 1" 26— 12" This drawing is the property of Bethlehem Mfg. _ 32 sq . Co., Inc, and may not be reproduced, published, or used-in any way without written permission of Bethlehem Mfg. Co., Inc. m m O )4110 I I 24" 27" m m 2.5"FLANGE TOP VIEW 113" J 20"RISER SALCOR UV ACCESS COVER ® DISINFECTOR 20"RISER VENT A ERATORLOVER ACCESS COVER I _ BASEf -- 33" 1 ri I � WV 6" la' ± TT , 11111-1 1_ 14" i ININ30" 4"INLET SOIL GASKET 16" OUTLET 4"SDRX DV COUPLING 68 GAL. TANK 24" 98" 81"(I.D.) 92' 28" 1 CLARIFIER VOLUME 302 GAL 84" a a AEROBIC TANK VOLUME 2008 GAL I 1 SIDE VIEW ALL DIMENSIONS IN INCHES ECOLOGICAL TANKS, INC Model AS1000CU EZ TOP WITH SALCOR 2247 HWV 151 NORTH Treatment Capacity: 1000 GPD Flow Line Volume: 2008 GAL. B.O.D. Loading: 2.50#/day DOWNSVILLE,LA 71234 THIS DOCUMENT MAY BE REPRODUCED,STORED 318-644-0397 OFFICE NOANYRT REOTRIEVAL SYSTEM,OR TRANSMITTED IN ANY FORM OR DATE SCALE: DRAWING NO. 318-644-7257 FAX BY ANY MEANS,ELECTRONIC,MECHANICAL.PHOTOCOPYING, RECORDING OR OTHERWISE WITHOUT THE PRIOR WRITTEN NTS 10/11/19 AS1000CU EZ.DWG PERMISSION OF ECOLOGICAL TANKS,INC. LINEAR AIR PUMPS j-jjj4fj c ® US LISTED CE (115 volt only) (230 volt only) HP-150, 200 PRESSURE TYPE Dimensions Performance Curves [Unit:mm(inch)] ----- Rated Loading Pressure[kPa(PSI)] -50Hz -60Hz 256 20 200 (10.08) (0.79) (7.87) HP-150 [f/min] 20.0(2.90) [CFM] 300 10.0 Illia.IIMMIM 0 M250 �.. . 18 222 ._ (0.71) (8.74) 200 .. 9.0- 8.0 o "ram 1 Iiliii 1 /C 37 1 1 p > i 6.0 II! III1 t (1.46) A INN 33150 .�,LL .� .. 5.0 140 110 i (5.51) (4,33) 100 -- 4.0 3.0 50 - 2.0 I- 1.0 0 10 20 30 40 50[kPa] 1.0 2.0 3.0 4.0 5.0 6.0 7.0 [PSI] Pressure Specifications HP-150 HP-200 HP-200 [f/min] 20.0(2.90) [CFM] Rated Voltage V AC l 00/ 1 10-120/220-240 300 t° - Power Supply Frequency Hz 50 : 60 50 ; 60 10.0 2501 9.0 Rated Loading Pressure kPa 20.0 1 = 8.0 Airflow Volume f/min 150 200 E 200 .� �� 7.0 Power Consumption W 125 155 210 250 CD t- 6.0 3 150 - Noise Level dBA 45 47 46 48 0 ._ 5.0 Weight kg 9.0 Q 100 4.0 3.0 i,__ 2.0 I - 1.0 ( 0 10 20 30 40 50[kPa 1 1.0 2.0 3.0 4.0 5.0 6.0 7.0 [PSI] Pressure •Flow measured in Normal(NL/min) •Performance data is representative of typical values. _ ____ -•- _ T Tc Specifications and performance data are subject to change without notice. InI D W rr V V� Purchaser is responsible for determining suitability for product applications •"HIBLOW"is a registered mark of Techno Takatsuki co.,ltd. www.h i b l ow-u sa.c o rn 1300 Tefft Court,Suite 8 Saline,Michigan 48176 P:734-429-5618 F:734-944-5163 1 SALCOR INC P. O. Box 1090 92088-1090 0745 Fallbrook, CA Telephone: (760) 731- Fax• (760) 731-2405 INSTALLATION, OPERATION & MAINTENANCE MANUAL �e - a- h C U S Made in fi Listed the USA ' I. UV DISINFECTION UNIT MODEL 3G April 2015 SALCOR INC I. INSTALLATION INSTRUCTIONS WARNING! Improper Connection of the APPLIANCE GROUNDING CONDUCTOR Can Result in the Risk of an Electric Shock. Check with a qualified electrician or service representative if you are in doubt about whether the appliance is properly grounded. Open and carefully unpack the shipping carton. Check for any damage that may have occurred in shipping. If there are any problems, call SALCOR INC. at 760-731-0745 or Fax to SALCOR INC. at 760-731-2405 and explain the problem(s). The following list describes the components that are contained in the shipping carton. 1. Disinfection chamber: 3-inch diameter ABS pipe with 4-inch inlet and outlet hubs. 2. Disinfection sub-assembly consisting of an anodized aluminum frame supporting a Teflon® sheath containing a pure fused quartz tube. This complete item is packed inside of the above listed 3-inch disinfection chamber. 3. Riser pipe: 4-inch diameter ABS pipe. 4. 1-inch white PVC handle which is used for inserting and removing the disinfection sub-assembly. It is bubble-wrapped inside of the above listed 4-inch riser pipe. 5. The Long Life UV lamp is bubble-wrapped and packed inside of the 1-inch white PVC handle. 6. Electrical sub-assembly junction box (rated NEMA 6P) with pre-wired alarm board, electronic ballast, and the lamp cable supplying power to the UV lamp. 7. Two 4-inch Schedule 40 ABS pipe couplings. 8. Watertight connection for bringing the power and alarm wires into the junction box. Flexible Watertight conduit should be used to connect to these fittings. 9. Dielectric Grease, to be used on the inside of the boot on the UV lamp socket. There will be some additional items needed for installation, which are: 1. ABS cement (also multipurpose cement if bonding to PVC pipe) 2. TeflontI tape for sealing PVC and Watertight connectors 3. Isopropyl (rubbing) alcohol 4. Glycerin (available from drug stores) 5. Power and Alarm Wires 6. Power and Alarm Wire Watertight Flexible Conduit for connecting to the Junction Box watertight connectors 7. Irrigation Valve Box if the 3G Unit is to be installed at or above ground 8. Silicone Adhesive Sealant, which is also called RTV 9. WARNING! This Device Produces Potentially Harmful UV Light. Always Protect Your Eyes and Skin From Exposure to UV Light. Disconnect Power Before Replacing or Servicing the 3G Unit/Lamp. April 2015 Page 2 of 12 SALCOR INC Salcor 3G Disinfection Unit NOTE:Not all dimensions to scale Ground Level Incoming Power and Alarm Wires Waterproof Electrical Junction Box with Connector for LED Indicator,Ballast& Lamp Cable Alarm Contacts ABS Schedule 40 4"Riser Pipe 26" + (adjustable at installation) 1"PVC Pipe ABS Schedule 40 Handle for 4"Pipe Removal . 7" Treatment Plant Effluent Disinfected Effluent Disinfection Chamber Anodized Aluminum Support '' 31.5" Frame ABS Schedule 40 3"Pipe Section A-A • UV LampUV Lamp Quartz Tube&Teflon Quartz Tube& Cover Teflon Cover A Support Frame& A Gasket Disinfection Sub-Assembly Figure 1 April 2015 Page 3 of 12 SALCOR INC II. TWO INSTALLATION OPTIONS 1. In the Ground Installation: Couple the 4-inch inlet pipe to the exit pipe of the pretreatment unit, and couple the 4-inch outlet pipe to the drain field pipe. See Figure 2,(page 8). 2. In a Pump Tank Installation: Couple the UV Unit inlet pipe to the pretreatment unit exit pipe at the entrance of the pump tank. See Figure 3 (page 8). Note: Figure 1 (page 3) indicates that the electrical junction box should be placed at ground level. The junction box could be placed below grade in an irrigation valve box. The Junction box is rated NEMA 6P. To be safe, however, the junction box should be protected from flooding. For in-pump tank installations, special care should be taken to prevent flooding of the junction box. III. DETAILED INSTALLATION STEPS 1. Install the 3-inch disinfection chamber in place at the site. a. Position the disinfection chamber in the ground or in the tank. b. Connect the hubs to the inlet and outlet pipes. 3-Inch Disinfection Chamber ti 2. Cut the 4-inch riser pipe to meet the job needs. The 1-inch lamp handle may be cut to length after cutting the riser pipe. a. Use the 4-inch ABS inlet pipe connection to the pretreatment unit as a reference point. See Figure 1 (page 3). b. The lamp handle upper end should be cut so it will be 6 approximately 6 inches from the top of the riser pipe. 'n c. Bond the 4-inch riser pipe to the chamber sub-assembly. , ` d. Bond the second PVC white threaded female adapter to the topl ain or end of the white PVC pipe handle. White PVC Handle and 4 _ 4-inch Riser Pipe Itry April 2015 Page 4 of 12 SALCOR INC 3. Carefully slide the lamp cable through the top of the white 1-inch PVC pipe handle. The lamp cable wire with the 4-pin lamp socket connector should extend out about 6 inches past the bottom end of the 1-inch white PVC handle which has a threaded female pipe adapter already bonded to it. Top End of PVC Handle with newly bonded adapter Threaded Bottom End of PVC Handle 4. Carefully connect the 4-pin socket connector of the lamp cable to the UV lamp pins. Note: the pins are not arranged in a square formation. a. Apply Dielectric Grease to the inside of the boot. b. Push the 4-pin socket onto the pins on the UV lamp end. Make sure that the 4-pin socket connector is fully connected onto the pins. The socket to lamp pins connection is electrically critical to maintain the proper operation of the lamp. It is extremely important that there is a fully mated complete connection between the socket and the UV lamp pins. ' Apply Dielectric Grease to the inside of Lamp connector the boot. I Pins are not Lamp Cord Connected Arranged in and Lamp Inserted a square shape into the Aluminum Frame. CAUTION!! The UV Lamp, the Quartz Tube, and the Teflon® Sheath Covering ARE ALL VERY FRAGILE, So Handle Them With Care. 5. Carefully slide the UV lamp into the quartz tube in the frame assembly. Make sure that the UV lamp has BOTTOMED OUT in the Quartz Tube, that is, that the UV lamp is FULLY SEA 1'FD in the Quartz Tube. Do not force the UV lamp into the Quartz Tube, as UV Lamp may break the bottom of the Quartz Tube. Make sure that the UV Lamp is completely enclosed in the Quartz Tube. April 2015 Page 5 of 12 SALCOR INC 6. Wrap both ends of the threaded white PVC 1-inch lamp handle pipe pieces with TeflonsI tape. a. First, screw the bottom threaded end of the 1-inch lamp handle onto the top end of the aluminum frame assembly. Pull Extra Cable up Through the Gland Nut olmoi N. Black Threaded Reducer Top of the Aluminum Frame Tighten the Gland Nut Assembly b. Second, screw the black threaded reducer into the top end of the handle pipe. It is important that Teflon ® tape is used to seal all of the threads to maintain waterproof operation of the lamp. c. Tighten the gland nut to approximately 22 in/lb to make the UV lamp chamber watertight. CAUTION!! DO NOT OVER TIGHTEN! 7. Inspect the Teflon® sheath. a. If necessary, use a clean soft cloth and isopropyl (rubbing) alcohol to clean and remove any fingerprints from the Teflon® sheath. b. Lubricate the rubber gaskets with either water or glycerin. ; Note: Do not use silicone or petroleum based lubricants on the gaskets �� ntiu PVC handle on the anodized aluminum frame assembly 8. Gently insert the entire frame/handle assembly into the riser/chamber assembly using the white PVC handle. Make sure that the wide part of the sub- assembly is at right angles to the inlet and outlet pipes. The correct rotational orientation of the frame in the disinfection chamber is f required for successful UV Unit operation. The frame must be at a right angle to the incoming effluent. 9. Tuck the extra lamp cord wire into the top of the riser pipe. 10.Place the round coupling on the bottom of the junction box into the top of the 4-inch riser pipe, and secure it with the setscrew. April 2015 Page 6 of 12 SALCOR INC 11.Install the Watertight Conduit connector to the side of the 101 Junction Box and secure it with the nut on the inside. Use a little Silicone Adhesive Sealant, also called RTV, on the 0-ring of the watertight conduit connector to assist in waterproofing. Installing Watertight Conduit Connector 1 2.Attention Installers!! The SALCOR Model 3G Unit requires a specific separate independent 10-15-amp circuit breaker on the main electrical panel. The Salcor UV Unit circuit breaker should be separate from the circuit breakers for the pumps, etc. No other electrical unit should be connected to the Salcor 3G Unit circuit breaker. 13.The UV Unit operates on 120 VAC single-phase (50 or 60 Hz) power and consumes 30 watts. 14.Bring the power wires and alarm wires into the junction box via the waterproof conduit connection. Seal the outside of the flexible conduit pipe to the waterproof connector with Silicone Adhesive Sealant. The installer is responsible for ensuring that the external flexible wire conduit connection(s) containing the power and/or alarm wires to the junction box are WA TEINT7GHTI! Watertight Conduit Connector Nut Inside of the Junction Box t4 15.Attach the power and alarm wires to the appropriate terminal block connections on the alarm board. See Fieure 4 (Page 10). 4, zr : The alarm contacts are compatible with external alarm circuit units furnished by others that use either normally open (N/0)or normally closed (N/C) contacts. Note: N/O means the contacts are OPEN when there is NO POWER to the alarm board relay. The contacts are rated for up to 240 volts and up to 2 Amps. Select the common connection terminal screw and then use either the N/C or N/0 connection terminal screw that complies with the external receiving alarm circuit requirement. 16.Attach the lid to the junction box with 4 screws. 1 7.Allow the effluent to start flowing through the 3G Unit. 18.Turn on the circuit breaker at the main electrical control panel. The Green Indicator Light on the junction box lid should now be shining, indicating that the 3G Unit is operating properly. The installation is now complete. April 2015 Page 7 of 12 SALCOR INC In Ground Installation SENCOR 3-G UNg LVSIAUED W aC'R�FAIflft .I-I.I/f UNDE¢GROUNU SOY—.\ , r9 ,.__ i INPUT LINE- ': ECYEO WASTE 10 LINES ..E.-. " / /. ft" I / ( i f I \-INGROUNO SEPUC/AEROBIC TANK Figure 2 In Tank Installation SALCOR 3-3 INII CdPIRCTED WASTE b lR i / /—GROUNO Levy P f% A -' -1 NONll LIWOONMONif MPUf LRJ ; N a II Vj k blew\\\ a\\\®\\\\e\\\�\i\tea.®\we PUS IP SANK WRN SALCOR LNGROSWD SEPSSC/AERO&IC TANK UNIT WS,0E+ANX Figure 3 April 2015 Page 8 of 12 SALCOR INC IV. MAINTENANCE AND SERVICE The Salcor Model 3G UV disinfection Unit is designed to provide a long service life; It is recommended that the UV lamp be replaced every 2 years to insure proper disinfection. UV LAMP REPLACEMENT PROCEDURE 1. Turn off the dedicated circuit breaker located on the main electrical control panel that supplies power to the UV Unit. 2. Remove the electrical junction box from the 4-inch riser pipe by loosening the junction box to riser pipe setscrew. Then carefully set the junction box aside. 3. Using the white PVC handle connected to the disinfection sub-assembly, lift the sub-assembly out of the disinfection chamber/riser pipe and set it aside. 4. Loosen the lamp cable cord grip at the top of the white PVC handle so that the lamp cable can move through the cable grip and thus allow the handle to move away from the top of the aluminum frame assembly. 5. Unscrew the bottom threaded end of the 1-inch white PVC handle from the upper end of the aluminum frame assembly. Separate the handle from the assembly. 6. Disconnect the four pin socket connector attaching the lamp cable to the UV lamp. Remove the old UV lamp. 0 7. Use dielectric grease on the boot of the connector. Connect the 4-pin socket connector to the new lamp. Apply Dielectric Grease to the inside of the boot. Lamp Cord Connected Lamp Inserted into the Aluminum Frame Make sure that the connector mates COMPLETELY onto the UV lamp pins. 8. Lower the new UV lamp into the quartz tube of the UV sub-assembly, making sure it bottoms out in the quartz tube. Do not use force that would break the quartz tube. 9. Screw the bottom threaded end of the 1-inch lamp handle onto the upper end of the aluminum frame assembly. Use Teflon®tape to ensure a waterproof connection. 10. Using the white PVC handle, gently insert the entire frame/handle assembly into the riser/chamber assembly. Make sure that the wide part of the sub-assembly is at right angles to the inlet and outlet pipes. 11. Tuck the remaining lamp cable into the top of the riser pipe. Tighten all cord grips. 12. Put the junction box back onto the riser pipe. Tighten the setscrew. 13. Turn on the power to the UV Unit. 14. Check the green indicator light on the lid of the junction box for proper operation. 15. If the green indicator light is on, the installation procedure is finished. April 2015 Page 9 of 12 SALCOR INC It is recommended that the disinfection sub-assembly be removed and serviced (cleaned) a minimum of once per year to insure proper effluent disinfection, TO CLEAN THE TEFLON® SHEATH AND DISINFECTION SUB-ASSEMBLY 1. Use a soft sponge and detergent to clean the surfaces, especially the Teflon® sheath. Be careful when cleaning the Teflon® sheath, as it is Very Fragile. 2. Use a soft cloth with isopropyl alcohol to remove difficult stains such as finger prints or other films from the Teflon® sheath. V. ELECTRICAL JUNCTION BOX LID The Printed Circuit Alarm Board is permanently mounted on the Junction Box Lid. The power and alarm terminal board strips are mounted on the Printed Circuit Alarm Board. The ballast is mounted on the Printed Circuit Board. When necessary, an inoperative ballast may be replaced by qualified maintenance personnel. UV LAMP BALLAST • Grounding Post Power Inlet Terminal Block Alarm Wire Terminal Block Figure 4 Connect the alarm wires as needed for your specific alarm circuit requirements. N/O or N/C describes the contact configuration when there is NO POWER APPLIED to the relay. Another way of designating the N/O or N/C condition is that the relay contacts are in that state when the relay is NOT ENERGIZED.' April 2015 Page 10 of 12 SALCOR INC VI. DESCRIPTION OF THE FUNCTIONAL OPERATION OF THE SALCOR MODEL 3G UNIT PRINTED WIRING ALARM BOARD The 120 VAC power is fed into the junction box and connected to the Printed Wiring Alarm Board at points Q & R of terminal block TB4. The Alarm TB5 Alarm Contact Points power is then routed through the Fuse fuse at point Y and on to points U 120 V and V of terminal block TB3. The Power In ballast wires are connected to points U and V of terminal block I 120 V TB3. The ballast establishes proper Fuse power operation for the UV lamp. TB3 7e4 kit The regulated output power from TB2 1 Spare the UV ballast is then routed " Fuses through the alarm board circuitry TBI f . for monitoring and then on to the . 4 Internal UV lamp via the UV lamp cable Power to Ballast connected to points W & X of UV Lamp terminal blocks TB1 and TB2 on 6" UV Junction Box Lid with the printed circuit alarm board. Printed Wiring Alarm Board. Figure 5 The Green Indicator light indicates when there is correct lamp current. The alarm relay contact terminal block TB5 is shown as having connection points S & T. VII. PARTS LIST FOR SALCOR MODEL 3G UV UNIT Part No. Part Description Electrical Subassembly: Includes NEMA 6P Junction Box with Printed Wiring 1010 Alarm Board and Ballast Mounted on the NEMA 6P Junction Box Lid, a Lamp Cable, and a UL Waterproof Electrical Conduit Fitting 1011 UV Lamp Ballast 1012 Lamp Cable 1014 Anodized Aluminum Frame Divider with a Quartz Tube and its Teflon Cover 1014 R Frame Divider Rebuild: Replacement of the Quartz Tube and Teflon Cover within an Existing Anodized Aluminum Frame 1015 ABS Plastic Disinfection Chamber 1016 Long Life (Two Year) UV Lamp April 2015 Page 11 of 12 SALCOR INC P.O. Box 1090 Fallbrook, CA 92088-1090 Telephone: 760-731-0745 Fax: 760-731-2405 LIMITED WARRANTY SALCOR MODEL 3G UV DISINFECTION UNIT This warranty is given by SALCOR Inc. for the benefit of the first purchaser of the product to which the warranty applies. The warranty applies only to those parts which are manufactured and delivered by SALCOR Inc. The warranty is that the parts manufactured and delivered by SALCOR Inc. will be free from defects in the material or workmanship under normal use and service according to the Installation and Operating Instructions for the time specified below. In the event of a failure of a part due to such a covered defect, SALCOR Inc. will repair or replace, at its option, the defective part at its factory located at 447-D Ammunition Road, Fallbrook, CA 92028. At the option of SALCOR Inc, repairs or replacement may be made at the site of equipment installation. The part must be returned to the factory at the expense of the person claiming the benefit of the warranty unless SALCOR Inc. elects to repair or replace the defective part at the installed site. The warranty shall be for a period of twenty four(24) months after the date of delivery of the product, or the specified service life of the product, whichever period is the shortest. All products for which warranty claims are filed must be returned as provided above to the factory within thirty (30) days from the date of the claimed malfunction in order for this warranty to be effective. The only entity authorized to do any warranty repairs is SALCOR Inc. The repairs or replacement by SALCOR Inc. will be accomplished within twenty (20)days from receipt of the defective parts at the factory. This warranty is expressed in lieu of all other warranties, expressed or implied, including the implied warranty of fitness for a particular purpose, and of all other obligations or liabilities on the part of SALCOR Inc., and it neither assumes nor authorizes any other persons to assume for SALCOR Inc. any other liabilities in connection with the sale of the products. This warranty does not cover parts of products made by others, or products or any part thereof which have been repaired or altered, except by SALCOR Inc., which shall have been subjected to misuses, negligence, or accident, SALCOR Inc. shall not be liable for damage or delay suffered by the purchaser regardless of whether such damages are general, special, or consequential in nature whether caused by defective material or workmanship, or otherwise, or whether caused by SALCOR Inc. negligence, regardless of degree. April 2015. Page 12 of 12 Signature® S6 . Flowmeter „ # 2 z a - f a 5 r, The Signature flowmeter is designed for open channel flow monitoring applications. It supports flow measurement technologies including bubbler, --- -- ----- 4',* 'el non-contact laser area velocity, submerged Doppler ultrasonic area velocity, Ve and ultrasonic. , { 9'1',, o ,f1,xxsy A highly flexible monitoring platform - '.,a 0 adapting right along with your current need and any future changes in your • o ft monitoring requirements. The meter can calculate flow using standardopen en channel level-to-flow and area velocity conversions, as well as user defined equations, level to area data points, or level to flow data points, depending on the application needed. Appl(Cations. The Signature flowmeter has unique features to verify data integrity. It logs • Industrial pretreatment compliance key events such as changes in calibration and power outages to validate data • Shallow flow measurement in large accuracy. Data can be easily reviewed to detect any type of data alteration. and small pipes With multiple smart interface options and multi-parameter logging (such as • Permit enforcement pH),the Signature flowmeter provides a common platform for control, action, reporting, and communication. • Wastewater treatment plants • Outfall :0:t:m;:t::res 16 X' C %���U1 III III 0 ill ( Nas DC saf�. Network Alerb SCADA/RIC` ^'efn°'"°°ep5ie1e°°'° • Multiple parameter data logging elj � �� � • Program and summary reports • • Triggering, sampler enabling • Compatibility with Flowlink®software r c aer Rein e G uge ""- Network "`�"`^ • Load calculation Pant on :..,e 'Box • Add, subtract average multiple inputs THSZ ensor 1ts!InterfaceBubbler 1/t\�■`j : Level Sensor `S " LaserFlow Modbus Velocity Uhrosonic Area�/elocny SDI-12 Device Senior Level Sensor Sensor Device ISCO le. TELEDYNE ISCO �M� Everywhereyoulook" Data Collection Flowlink®Data Analysis USB Connectivity Teledyne ISCO Flowlink®software is a powerful tool for With a USB flash drive attached,you can quickly update firmware analyzing flow and water quality data.It provides site setup in the Signature flowmeter and connected TIENet°devices,and and data retrieval/analysis,as well as advanced reporting download data files for use with Flowlink software. In addition, and graphing.Flowlink software also gives you the ability to the USB port provides direct serial connection with a computer generate site data graphing and reports. running Flowlink software. Remote Communication Data Integrity Remote communication options allow meter configuration Data Integrity is ensured by logging event data types that can and data/report retrieval from remote locations.They also be verified,thereby producing confidence with verifiable data enable the transfer of data to a dedicated server running including;Summary,Diagnostic, Program, History and Verify Flowlink Pro software. Report files. Signature Flow Meter Input Options Size(HxWxD): 8.88 x 12.22 x 8.22 in(with mounting bracket) • Multiple simultaneous flow technologies 16.74 x 13.58 x 10.48 in(with stand) •pH and temperature Materials: PPO Polyphenylene Oxide •SDI-12 Enclosure: IP66(self-certified) •RS-485 Modbus Power Required: 100 to 240 VAC 50/60 Hz •Rain gauge 12V DC,Lead Acid Battery 12V DC(current consumption varies depending •Analog(optional TlENet®307 card) upon configuration) Cable Entry: Standard:3/4"NPT conduit Optional:3/4" NPT cord grips Output Options —_----..------------_-- •RS-485 Modbus Flow Measurement Ultrasonic(TIENet 310)Bubbler(TIENet 330)Area Velocity Technologies: (TIENet 350,360) •Analog(optional TIENet®308 card) Inputs: Two SDI-12,Two MODBUS ASCII/BTU,pH Measurement •Contact(optional TIENet®304 card) (TIENet 301)Analog In(TIENet 307),Rain In Available Measurement Setup: Front Panel Keypad-Flowlink Software with serial USB, Technologies remote cellular,or Ethernet Flow Conversions: Area Velocity,Weir,Flume,British Flume,Metering Insert, 'Bubbler and Ultrasonic Manning Formula,Equation,Level to Flow Data,Points, • Non-Contact Laser Velocity Level to Area Data Points •Continuous Wave Area Velocity Data Storage: Non-volatile flash;retains stored data during program updates.Capacity:8M Interval:15 or 30 seconds;1,2,5,15,or 30 minutes;or 1,2,4,12,or 24 hours Capacity:180 days with 5 parameters logged at 1 minute intervals,reports once per day V Data Retrieval: USB drive,Flowlink Software—with serial USB,remote cellular,or Ethernet Outputs: MODBUS ASCII/RTU,Analog(TIENet 308),Contact Output (TIENet 304),SMS Alarm Sampler Interface: TIENet 306 • Teledyne ISCO P.O.Box 82531,Lincoln,Nebraska,68501 USA TELEDYNE ISCO Toll-free:(800)228-4373•Phone:(402)464-0231•Fax:(402)465-3091 Everywhereyoulook teledyneisco.com ©©OM Teledyne ISCO is continually improving its products and reserves the right to change product L-2151 Rev 2.0 specifications,replacement parts,schematics,and instructions without notice. 9/18 8/25/2020 Signature®Flowmeter TELEDYNE ISCO Contact Us I Find Your Rep Everywhereyoulook Teledyne Isco/English (United States)/Water and Wastewater/Signature® Flowmeter Signature° Flowmeter Flexible, configurable flowmeter for permanent discharge compliance monitoring The Signature flowmeter is designed for open channel flow monitoring applications. It supports flow measurement technologies including bubbler, non-contact laser area velocity, submerged Doppler ultrasonic area velocity, and ultrasonic. The meter can calculate flow using standard open channel _ , 41111=i 3 1, level-to-flow and area velocity conversions, as well as user-defined equations, level to area data t" I 4 5 b points, or level to flow data points, depending on the application need. The Signature flowmeter has unique features to verify data integrity. It logs key events such as � �`a . I changes in calibration and power outages to validate data accuracy. Data can be easily reviewed to ISCO detect any type of data alteration. With multiple smart interface options and multi-parameter logging (such as pH), the Signature flowmeter provides a common platform for control action, reporting, and communication. Multiple flow technologies are available so you can select the best flow technology for the measurement site and channel conditions. Available technologies are: bubbler, ultrasonic, continuous wave area velocity, and non-contacting LaserFlow®velocity. Overview Specifications Documents Support https://www.teledyneisco.com/en-us/water-and-wastewater/signature 1/4 8/25/2020 Signature®Flowmeter Signature Flowmeter Dimensions (HxWxD) 8.88 x 12.22 x 8.22 in (22.555 x 31.039 x 20.879 cm) Inputs SDI-12 (2) MODBUS ASCII/RTU (2) pH Measurement (TIENet 301) Analog In (TIENet 307) Rain In Outputs MODBUS ASCII/RTU Analog (TIENet 308) Contact Output (TIENet 304) SMS Alarm Cable Entry Standard: 3/4" NPT Conduit Optional: 3/4" NPT Cord Grips Power Requirements 100 to 240 VAC, 50/60 Hz 12V DC Lead Acid Battery 12V DC *current consumption varies upon configuration For a full list of product specifications, see the datasheet. Datasheet REQUEST A QUOTE https://www.teledyneisco.com/en-us/water-and-wastewater/signature 2/4 Flowmeter 8/25/2020 Signature® Register for Webinars Flowmeter Handbook Download Flowlink Download Digital Manual Warranty Certificate Products Chromatography Water and Wastewater Pumps Contact Us *4700 Superior Street, Lincoln NE 68504, USA O Customer Service: (800) 228-4373 https://www.teledyneisco.com/en-us/water-and-wastewater/signature 3/4 I I � 8/25/2020 Signature®Flowmeter Technical Service - Scientific: (800) 775-2965 Technical Service — Water&Wastewater: (866) 298-6174 ®Contact Us Form Follow Us RepsNet Login ©2020 Teledyne ISCO Privacy Policy and Terms of Service I Teledyne ISCO products are manufactured in an IS09001:2015 certified facility. https://www.teledyneisco.com/en-us/water-and-wastewater/signature 4/4 y GENERAC" co ciL Protector® Series PROTECTOR® SERIES Standby Generators Liquid-Cooled Gaseous Engine 1 of 11 INCLUDES: Standby Power Rating Model RG025 (Aluminum -Bisque)-25 kW 60 Hz • Two-Line LCD Multilingual Digital EvolutionTM Model RG030 (Aluminum -Bisque)-30 kW 60 Hz Controller (English/Spanish/French/Portuguese) Model RG036 (Aluminum -Bisque)-36 kW 60 Hz with external viewing window for easy indication of Model RG045 (Aluminum -Bisque)- 45 kW 60 Hz generator status and breaker position. Model RG060 (Aluminum -Bisque)-60 kW 60 Hz • Capability to be installed with 18" (457mm) of a building* • True Power TM Electrical Technology • lsochronous Electronic Governor aelyraAc • Sound Attenuated Enclosure • Closed Coolant Recovery System • Smart Battery Charger • UV/Ozone Resistant Hoses • ±1% Voltage Regulation • Natural Gas or LP Operation ,��, • 5 Year Limited Warranty j 111+`!O% QUIET TEST • UL 2200 Listed *Only if located away from doors, Meets EPA Emission Regulations Note:25-45 kW units are field convertible between windows,and fresh air intakes,and 9 natural gas or liquid propane.60 kW units are unless otherwise directed by local codes. 25,30&45 kW CA/MA emissions compliant built per fuel requirement and are not convertible. Applicable for 25kW and 30kW units only. 36&60 kW not for sale in CA/MA FEATURES 0 INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of 0 SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. GENERAC'S success in "IMPROVING POWER BY DESIGN." But it This state-of-the-art power maximizing regulation system is standard on doesn't stop there. Total commitment to component testing, reliability all Generac models. It provides optimized FAST RESPONSE to changing testing, environmental testing,destruction and life testing, plus testing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by to applicable CSA, NEMA, EGSA, and other standards, allows you to electronically torque-matching the surge loads to the engine. Digital choose GENERAC POWER SYSTEMS with the confidence that these voltage regulation at ±1%. systems will provide superior performance. 0 SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. O TEST CRITERIA: v PROTOTYPE TESTED NEMA MG1-22 EVALUATION 0 GENERAC TRANSFER SWITCHES. Long life and reliability are SYSTEM TORSIONAL TESTED MOTOR STARTING ABILITY synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. GENERAC ISo 9001: 2008 c. y GENERAC-0 ' a) y 25 • 30 • 36 • 45 • 60 kW application & engineering data 0 y.r GENERATOR SPECIFICATIONS ENGINE SPECIFICATIONS: 25 & 30 kW a) o Type Synchronous Make Generac Cis: Rotor Insulation Class H Model In-line Stator Insulation Class H Cylinders 4 2 of 11 Telephone Interference Factor(TIF) <50 Displacement(Liters) 1.5 Alternator Output Leads 1-Phase 4 wire Bore(in/mm) 3.05/77.4 Alternator Output Leads 3-Phase 6 wire Stroke(in/mm) 3.13/79.5 Bearings Sealed Ball Compression Ratio 11:1 Coupling Flexible Disc Intake Air System Naturally Aspirated Excitation System Direct Lifter Type Hydraulic VOLTAGE REGULATION ENGINE SPECIFICATIONS: 36, 45& 60 kW Type Electronic Make Generac Sensing Single Phase Model In-line Regulation * 1% Cylinders 4 GOVERNOR SPECIFICATIONS Displacement(Liters) 2.4 Bore(in/mm) 3.41/86.5 Type Electronic Stroke(in/mm) 3.94/100 Frequency Regulation Isochronous Compression Ratio 9.5:1 Steady State Regulation 0.25% Naturally Aspirated(36&45 kW)or Intake Air System Turbocharged/Aftercooled(60 kW ELECTRICAL SYSTEM ) 12 Volt 15 Amp-25&30 kW Lifter Type Hydraulic Battery Charge Alternator 12 Volt 30 Amp 36,45&60 kW ENGINE LUBRICATION SYSTEM Static Battery Charger 2 Amp Oil Pump Type Gear Recommended Battery(battery not included) Group 26,525CCA Oil Filter Type Full flow spin-on cartridge System Voltage 12 Volts 4/3.8-25,30,36&45 kW Crankcase Capacity(qt/l) 5.25/4.96-60 kW GENERATOR FEATURES Revolving field heavy duty generator ENGINE COOLING SYSTEM Directly connected to the engine Operating temperature rise 120°C above a 40°C ambient Type Closed Class H insulation is NEMA rated Water Pump Belt driven All models fully prototyped tested 2484-25&30 kW ENCLOSURE FEATURES Fan Speed(rpm) 1865-36&45 kW Ensures protection against mother nature. 2100 60 kW Aluminum weather Electrostaticall appliede protective enclosure Y textured P ox Y paint for added 17.7/449.6 (25&30 kW)or durability. Fan Diameter(in/mm) 22/558.8(36,45&60 kW) Enclosed critical grade Quiet,critical grade muffler is mounted inside the unit Pusher(25&30 kW)or muffler to prevent injuries. Fan Mode Puller(36,45&60 kW) Small,compact,attractive Makes for an easy,eye appealing installation. SAE Sound attenuated enclosure ensures quiet operation. FUEL SYSTEM Fuel Type Natural gas,propane vapor Carburetor Down Draft Secondary Fuel Regulator Standard Fuel Shut Off Solenoid Standard Operating Fuel Pressure 5-14"water column/9-26 mm HG LP Fuel Pressure 11 -14"Water Column NG Fuel Pressure 5-14"Water Column (All ratings in accordance with BS5514,IS03046,IS08528,SAE J1349 and DIN6271) GENERACm cn 25 • 30 • 36 • 45 • 60 kW operating data ? _o GENERATOR OUTPUT VOLTAGE/kW- 60 Hz au kW LPG Amp LPG kW Nat.Gas Amp Nat.Gas CB Size(Both) o 120/240 V,10,1.0 pf 25 104 25 104 125 a RG025 120/208 V,30,0.8 pf 25 87 25 87 100 120/240 V,30,0.8 pf 25 75 25 75 90 3 of 11 120/240 V,10, 1.0 pf 30 125 30 125 150 RG030 120/208 V,30,0.8 pf 30 104 30 104 125 120/240 V,30,0.8 pf 30 90 30 90 100 120/240 V,10,1.0 pf 36 150 36 150 175 120/208 V,30,0.8 pf 36 125 36 125 150 RG036 120/240 V,30,0.8 pf 36 108 36 108 125 277/480 V,30,0.8 pf 36 54 36 54 60 120/240 V,10, 1.0 pf 45 188 45 188 200 120/208 V,30,0.8 pf 45 156 45 156 175 RG045 120/240 V,30,0.8 pf 45 135 45 135 150 277/480 V,30,0.8 pf 45 68 45 68 80 120/240 V,10, 1.0 pf 60 250 60 250 300 120/208 V,30,0.8 pf 60 208 60 208 250 RG060 120/240 V,30,0.8 pf 60 180 60 180 200 277/480 V,30,0.8 pf 60 90 60 90 100 SURGE CAPACITY IN AMPS ENGINE FUEL CONSUMPTION Voltage Dip @< .4 pf Natural Gas Propane 15% 30% (ft3/hr) (m3 Mr) (gal/hr) (I/hr) (ft3/hr) 120/240 V,10 65 170 Exercise cycle 60 1.7 0.7 2.5 24 RG025 120/208 V,30 80 130 25%of rated load 220 6.3 2.9 9.1 88 120/240 V,30 69 112 RG025 50%of rated load 297 8.4 3.3 12.3 119 120/240 V, 10 75 180 75%of rated load 362 10.3 4 15 145 RG030 120/208 V,30 96 155 100%of rated load 430 12.2 4.7 17.8 172 120/240 V,30 83 134 Exercise cycle 60 1.7 0.7 2.5 24 120/240 V,10 105 240 25%of rated load 240 6.8 2.6 10 96 120/208 V,30 44 130 RG030 50%of rated load 320 9.1 3.5 13.3 128 RG036 120/240 V,30 38 115 75%of rated load 400 11.4 4.4 16.6 160 277/480 V,30 20 60 100%of rated load 492 14 5.4 20.4 197 120/240 V,10 105 240 Exercise cycle 65 1.8 0.7 2.6 25 120/208 V,30 44 130 25%of rated load 210 6 2.3 8.6 83 RG045 120/240 V,30 38 115 RG036 50%of rated load 380 10.8 4.2 15.7 151 277/480 V,30 20 60 75%of rated load 545 15.5 5.9 22.4 216 120/240 V,10 140 320 100%of rated load 730 20.7 8 30.1 290 120/208 V,30 70 210 Exercise cycle 65 1.8 0.7 2.6 25 RG060 120/240 V,30 61 182 25%of rated load 210 6 2.3 8.6 83 277/480 V,30 30 91 RG045 50%of rated load 380 10.8 4.2 15.7 151 75%of rated load 545 15.5 5.9 22.4 216 100%of rated load 730 20.7 8 30.1 290 Note:Fuel pipe must be sized for full load. Exercise cycle 123 3.5 1.34 5.1 49.3 For Btu content,multiply ft3/hr x 2520(LP)or ft3/hr x 1000(NG) 25%of rated load 267 7.6 2.7 10.5 101 For megajoule content,multiply m3/hr x 93.15(LP)or m3/hr x 37.26(NG) RGO60 50%of rated load 483 13.7 5 19 183 Refer to 'Emissions Data Sheets" for maximum fuel flow for EPA and 75%of rated load 672 19.1 7 26.5 255 SCAQMD permitting purposes. 100%of rated load 862 24.5 9 33.9 327 STANDBY RATING:Standby ratings apply to installations served by a reliable utility source.The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating.Ratings are in accordance with ISO-3046-1.Design and specifications are subject to change without notice. GENERAC' a) y 25 • 30 • 36 • 45 • 60 kW operating data c ENGINE COOLING 0 25kW 30 kW 36 kW 45kW 60kW Air flow(inlet air including alternator and combustion air in cfm/cmm) 2490/70.5 2490/70.5 2725/77.2 2725/77.2 3280/92.9 System coolant capacity(gal/liters) 2/7.6 2/7.6 2.5/9.5 2.5/9.5 2.5/9.5 4 of 11 Heat rejection to coolant(BTU per hr/MJ per hr) 112,000/118.2 135,000/142.4 193,000/203.6 193,000/203.6 270,000/284.9 Maximum operation air temperature on radiator(°C/°F) 60/140 Maximum ambient temperature(°C/°F) 50/122 COMBUSTION REQUIREMENTS Flow at rated power(cfm/cmm) 62/1.8 72/2 144/4.1 144/4.1 180/5.1 SOUND EMISSIONS Sound output in dB(A)at 23 ft(7 m)with generator in exercise mode" 59 59 61 61 65 Sound output in dB(A)at 23 ft(7 m)with generator operating at normal load* 72 73 70 73 72 *Sound levels are taken from the front of the generator.Sound levels taken from other sides of the generator may be higher depending on installation parameters. EXHAUST Exhaust flow at rated output(cfm/cmm) 203/5.7 237/6.7 300/8.5 420/11.9 494/14 Exhaust temperature at muffler outlet(°C/°F) 593/1100 610/1130 579/1075 593/1100 566/1050 ENGINE PARAMETERS Rated Synchronous rpm 3600 POWER ADJUSTMENT FOR AMBIENT CONDITIONS Temperature De ration................................................................................................ .3%for every 10°C above 25°C or 1.65%for every 10°F above 77°F Altitude Deration(25,30,36&45 kW) 1%for every 100 m above 183 m or 3%for every 1000 ft above 600 ft Altitude Deration(60 kW) 1%for every 100 m above 915 m or 3%for every 1000 ft above 3000 ft CONTROLLER FEATURES Two-Line Plain Text LCD Display....................................................................................................................................Simple user interface for ease of operation. Mode Switch: Auto Automatic Start on Utility failure.7 day exerciser Off...........................................................................................................................Stops unit.Power is removed. Control and charger still operate. Manual....... ................ ..............................................................Start with starter control,unit stays on.If utility fails,transfer to load takes place. Programmable start delay between 10-30 seconds 10 sec Standard Engine Start Sequence.....................................................................................................................Cyclic cranking: 16 sec on,7 rest(90 sec maximum duration) EngineWarm-up............................................................................................................................................... ................... ................5 sec Engine Cool-Down 1 min Starter Lock-out Starter cannot re-engage until 5 sec after engine has stopped. Smart Battery Charger Standard Automatic Voltage Regulation with Over and Under Voltage Protection Standard AutomaticLow Oil Pressure Shutdown Standard OverspeedShutdown..............................................................................................................................................................................................Standard, 72 Hz High Temperature Shutdown Standard Overcrank Protection Standard SafetyFused Standard Failureto Transfer Protection........................................................................................................ ............. ...................................................... Standard Low Battery Protection Standard 50 Event Run Log Standard FutureSet Capable Exerciser Standard IncorrectWiring Protection Standard Internal Fault Protection Standard Common External Fault Capability.............................. ..................................................... ................................................................................. Standard Governor Failure Protection Standard GENERAC° CD .u. 25 • 30 • 36 • 45 • 60 kW available accessories o Model# Product Description a Generac's Mobile Link allows you to check the status of your generator from anywhere that you have access to an Internet connection from a PC or with G006463-4 Mobile Link'" any smart device. You will even be notified when a change in the generator's status occurs via e-mail or text message. Note: Harness Adapter Kit required. 5 of 11 Available in the U.S.only. G006478-0 Harness Adapter Kit The Harness Adapter Kit is required to make liquid-cooled units compatible with Mobile Link-. G006175-0-25&30 kW If the temperature regularly falls below 32°F(0°C), install a cold weather kit Cold Weather Kit to maintain optimal battery temperature. Kit consists of battery warmer with G005630-1 -36,45&60 kW thermostat built into the wrap. G006174-0-25&30 kW Extreme Cold Recommended where the temperature regularly falls below 32 °F(0°C)for G005616-0-36,45&60 kW Weather Kit extended periods of time. For liquid cooled units only. G005651-0 Base Plug Kit Add base plugs to the base of the generator to keep out debris. If the generator enclosure is scratched or damaged, it is important to touch-up G005703-0-Bisque Paint Kit the paint to protect from future corrosion.The paint kit includes the necessary paint to properly maintain or touch-up a generator enclosure. G006176-0-25&30 kW G006172 0 36&45 kW Scheduled The Liquid-Cooled Scheduled Maintenance Kits offer all the hardware necessary Maintenance Kit to perform complete maintenance on Generac liquid-cooled generators. G006171-0-60 kW G006664 0 Local Wireless Completely wireless and battery powered, Generac's wireless remote monitor Monitor provides you with instant status information without ever going outside. G006665 0 Wireless Remote Recommended for use with the Wireless Remote on units up to 60 kW, required Extension Harness for use on units 70 kW or greater. Smart Management Modules are used in conjunction with the Automatic G006873 0 Smart Management Transfer Switch to increase its power management capabilities. It provides Module(50 Amps) additional power management flexibility not found in any other power management system. G006510-0 E-Stop E-stop allows for immediate fuel shutoff and generator shutdown in the event of an emergency. The Wi-Fi enabled LP fuel level monitor provides constant monitoring of the Wi Fi LP Fuel Level connected LP fuel tank. Monitoring the LP tank's fuel level is an important step G007005-0 Monitor in making sure your generator is ready to run during an unexpected power failure. Status alerts are available through a free application to notify when your LP tank is in need of a refill. Protector Series o IV w G7 OD * CA, o C G N i SERVICE ITEM 1.5L NOTES 1 OIL FILL CAP EITHER DOOR 0 AIR INTAKE OIL DIP STICK RIGHT DOOR 1.MINIMUM RECOMMENDED CONCRETE PAD SIZE.1092(43')WIDE X 1887(74.3)LONG. RADIATOR/EXHAUST (BOTH SIDES) REFERENCE INSTALLATION GUIDE SUPPLIED WTH UNIT FOR CONCRETE PAD GUIDELINES. [\D BATTERY I OIL FILTER RIGHT DOOR 2.ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE `- DISCHARGE AIR ---- GROUP OIL DRAIN HOSE RIGHT DOOR AND SERVICING.THIS UNIT MUST BE INSTALLED IN ACCORDANCE VIA Ill CURRENT NEGATIVE GROUND (BOTH SIDES) 6655[2621 RADIATOR DRAIN HOSE RIGHT DOOR APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL P/N.077483 CENTER OF GRAVITY STATE,AND LOCAL CODES. (SEE NOTE S) AIR CLEANER ELEMENT RIGHT DOOR 3.CONTROL PANELI CIRCUIT BREAKER INFORMATION. SPARK PLUGS RIGHT DOOR -- -SEE SPECIFICATION SHEETOR OWNERS MANUAL MUFFLER SEE NOTE 12 -ACCESSIBLE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF GENERATOR. pR$ ; 4.REMOVE THE REAR ENCLOSURE COVER PANEL TO ACCESS FAN BELT EITHER DOOR THE STUB-UP AREAS AS FOLLOWS: B `"S`tl BATTERY RIGHT DOOR -HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION E REFERENCE OWNERS MANUAL NEUTRAL CONNECTION,BATTERY CHARGER 120 VOLT AC(0,5 AMP MAX)CONNECTION. -LOW VOLTAGE CONNECTION INCLUDING TRANSFER SWITCH CONTROL WIRES FOR PERIODIC REPLACEMENT PART LISTINGS. 5,CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. 6.BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND ...r.. RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW F _ 7.EXHAUST SYSTEM MAXIMUM BACK PRESSURE.24 INCHES H2O. 33.. -�. B.REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS- -r - ' ttc 9.MOUNTING BOLTS OR STUDS TO MOUNTING SURFACE SHALL BE 578.11 GRADE 5 .try 4 ,, . (USE STANDARD SAE TORQUE SPECS) ,, , 10.MUST ALLOW FREE FLOW OF INTAKE AIR,DISCHARGE AIR AND EXHAUST.SEE SPEC SHEET FOR MINIMUM AIR FLOW AND MAXIMUM RESTRICTION REQUIREMENTS. {% 11,GENERATOR MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE AND THAT DISCHARGE AIR FROM RADIATOR IS NOT RECIRCULATED. 12.EXHAUST MUFFLER ENCLOSED WITHIN GENERATOR ENCLOSURE, REMOVE COVE TOP VIEW I REMOVE ENCLOSURE TO ACCESS EXHAUST MUFFLER. FOR ACCESS TO RADIATOR FILL CAP IRCUIT BREAKER NEUTRAL AND CUSTOMER CONNECTION OPENING 831[24.8] DOOR TYP VISE ACTION LATCH, ONE PER DOOR,ONE LIFT-OFF DOOR PER SIDE OF GENERATOR. Nw1"Ya �h fis e«ik.i n ;-# ca.7+,k. Ate' rT ^41 , t i "+ Y w..a ? ' A , . 7 N + -EAR ENCLOSURE C COVER PANEL k "� 9� SEE NOTE § , i a ,.- [3ebl -. z u 3 • OVERALL Y I DISCHARGE AIR "" HEIGHT IRCUIT BREAKER - DISCHARGE AIR RADIATOR/EXHAUSTr SEE NOTE 3 „ klei INF 3f: %III USTOMER ACCESS " A" ASSEMBLY.CONTROL 4B ,�,„„n,.,, E . i,d .a - _ " ,_: p ,; PANEL ACCESS, 1 • - --- BATTERY CHARGER NPi LOCATED WITHIN • SEE NOTE 4 15 [62.2) 778 { I 780[307) _ 44 [1 71 OVERALL LENGTH [3061 LIFTING PROVISION(4 PLACES) OVERALL WIDTH 45 40 1490[58'71 TYP SEE NOTES 5.8 AND TYP LEFT HAUST MUFFLER LEFT SIDE VIEW CENTER OF GRAVITY REAR VIEW UEL UNE CONNECTION ENCLOSED WITHIN DIMENSIONS. 3/4'NPT FEMALE COUPLING GENERATOR ENCLOSURE RIGHT SIDE VIEW WEIGHT DATA N MIGHT = ENCLOSURE SHIPPKIGGWIGHT ENGINE/KW EANC1.LrO GEKGEvTBOSNLY SHIZGSKID /y/ m1.5L/25KW ST 392[865) 30[68] 422[931) wEw W`F 1.51/ KW ST 352 ) 30[66] 3 ) /.5L/251WA AL 352[7771 301661 392(643) /�A 1.SVTOKW AL 366[807) 30)66) 396[8731 CI) 11114 co 0 n N C 37 W O c� C 45 [1.8)TVP--M. 1380[543J TVP 3.5 X 29.5 MOUNTING SLOT CENTERS MOUNTING SLOTS 'NOTE-STUB-UP AREA FOR HIGH AND LOW VOLTAGE CONNECTIONS. 4X CIRCUIT BREAKER,NEUTRAL AND CUSTOMER CONNECTION OPENING. 674 [26.5] 104.5 _ [4.114171 •■ I STUB-UP I+ .. AREA • 50 TOP VIEW [.0] —I9 f 51 100 [.4] [3.9] [2.0] 'STUB-UP AREA 1345[53.0] ` 226—I' [8.8] -. 735 [28.9] EMOVABLE STUB-UP COVER 96 [3.8] • • L. 27 [1.0]-1. �—723 [28.5]TVP 1 TIP MOUNTING SLOT CENTERS 1580(62.2) 776 [30.6] LEFT SIDE VIEW REAR VIEW 0 w =., m co m_co? o O W N 0 0 srt v Protector' Series Protector,' Series o CO 7, o' cp Qo .p c Co r W _ SERVICE ITEM 2.4L GO OIL FILL CAP EITHER SIDE NOTES: OIL DIP STICK RIGHT SIDE 1.MINIMUM RECOMMENDED CONCRETE PAD SIZE:1194MM(47')WIDE X 2256MM(88.81 LONG. -, RADIATOR/EXHAUST OIL FILTER RIGHT SIDE REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT FOR CONCRETE PAD GUIDELINES. DISCHARGE AIR AIR INTAKE OIL DRAIN HOSE RIGHT SIDE 2.ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE (BOTH SIDES) (BOTH SIDES) RADIATOR DRAIN HOSE LEFT SIDE AND SERVICING.THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT IV Q COOLANT RECOVERY BOTTLE LEFT SIDE APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL, a- - EMOVE COVER RADIATOR FILL CAP ROOF TOP STATE,AND LOCAL CODES. FOR ACCESS TO AR CLEANER ELEMENT LEFT SIDE 3.CONTROL PANEL/CIRCUIT BREAKER INFORMATION RADIATOR FILL CAP SPARK PLUGS LEFT SIDE -SEE SPECIFICATION SHEET OR OWNERS MANUAL MUFFLER SEE NOTE 11 -ACCESSIBLE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF GENERATOR. y DRIVE BELT EITHER SIDE 4.REMOVE THE REAR ENCLOSURE COVER PANEL TO ACCESS 9 ,,;: FAN BELT SEE NOTE 11 THE STUB-UP AREAS AS FOLLOWS: 1 va 1, BATTERY LEFT SIDE -HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION NEUTRAL CONNECTION,BATTERY CHARGER 120 VOLT AC(0.5 AMP MAX)CONNECTION. I LUBE OIL MAINTAINER ROOF TOP -LOW VOLTAGE CONNECTION INCLUDING TRANSFER SWITCH CONTROL WIRES. $ ' SUPPLY TANK FILL CAP 5.CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. REFERENCE OWNERS MANUAL 6.BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND S FOR PERIODIC REPLACEMENT RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW. 443 .,gi- PART LISTINGS. 7.REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS. [17.5] c€ 8.MOUNTING BOLTS OR STUDS TO MOUNTING SURFACE SHALL BE 5/8-11 GRADE 5 s _ (USE STANDARD SAE TORQUE SPECS) I -EMOVE COVER FOR 9.MUST ALLOW FREE FLOW OF INTAKE AIR,DISCHARGE AIR AND EXHAUST.SEE SPEC BATTERY 1 749.3(29.5] �I ACCESS TO LUBE OIL SHEET FOR MINIMUM AIR FLOW AND MAXIMUM RESTRICTION REQUIREMENTS. -11.-1 187 GROUP 26 CENTER 3[F GRAVITY MAINTAINER SUPPLY TANK 10.GENERATOR MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE �'4] NEGATIVE GROUND (SEE NOTE 5) REFERENCE OWNERS MANUAL AND THAT DISCHARGE AIR FROM RADIATOR IS NOT RECIRCULATED. P/N:077483 11.EXHAUST MUFFLER AND FAN BELT ENCLOSED WITHIN GENERATOR ENCLOSURE, TOP VIEW REMOVE FRONT PANEL TO ACCESS. VICE ACTION LATCH, ONE PER DOOR, EXHAUST MUFFLE- ONE LIFT OFF ENCLOSED WITHIN CIRCUIT BREAKE- DOOR PER SIDE GENERATOR ENCLOSURE SEE NOTE 3 758 129.8]-1$- OF GENERATOR DOOR TYP 4-w.x II 1 Ipgi_.� a ,�1 p : -EAR ENCLOSURE _ I '�) I, T M COVER PANEL - �' qy I 1170 ,„-„ SEE NOTE 4 a RADIATOR/EXHAUST L TA„+...i, I [46.1] Y Irk DISCHARGE AIR ",J OVERALL I I -a 1 HEIGHT 58 7 , i [2.3] 1 a � - USTOM TYP ER ACCESS �� • i ASSEMBLY,CONTROL PANEL ACCESS, 888 [35.0]T BATTERY CHARGER 48 5 4+ 1857 [73.1]TYP 50 1000 [39.4]-�'1 LOCATED Vu1THIN [2.0] OVERALL WIDTH SEE NOTE 4 [1.83] 1950 LEFT SIDE VIEW 6.8] UEL LINE CONNECTION REAR VIEW OVERALL[LENGTH 3/4"NPT FEMALE COUPLING WEIGHT DATA ENCLOSURE WEIGHT WEIGHT SHIPPING WEIGHT EN,,,,,,,,,,„, MATERIAL GENSET ONLY SHIPPING SKID KG(LBSJ =• KG(LBSI KG(LBSJ 2.4136KW ST 569112551 441981 613113531 y 2.4L36KW AL 545/12021 441981 590(13001 2.4L45KW ST 5E6113131 441981 640/14111 DIMENSIONS:MM[INCH] 2.4L 45KW AL 572112601 441981 616(13581 el) 0 m 33 co 0 D A c, 20 cr 'NOTE-STUB-UP AREA FOR HIGH AND LOW VOLTAGE CONNECTIONS. 13.5 X 29.5 CIRCUIT BREAKER,NEUTRAL AND CUSTOMER CONNECTION OPENINGS. MOUNTING SLOTS 4X _ 1 786 [30.9] 162 [6.4] - ■ STUB-UP AREA V 12[.5]- 9 [4] 51 182 [2.0] [6.4] 1733 [68.2] - 217 [8.5] STUB-UP AREA TOP VIEW EMOVABLE STUB-UP COVER 850 [33.5] 1 116[4.6] 50 [2.0] I- 1750[68.9]TYP 25 [1.0]-0 I 838 [33.0]TYP-0I TYP MOUNTING SLOT CENTERS -III TYP MOUNTING SLOT CENTERS 1950[76.8] 888 [35.0] F ._=., REAR VIEW LEFT SIDE VIEW N y DIMENSIONS MM[INCH] 5 CO • CO 0 co co m D IC 0 0 D IV • o Protectory Series 1 Protector' Series 0 0) o 10 s g p r N SERVICE ITEM 2.4L NOTES: .CO RADIATOR/EXHAUST OIL FILL CAP EITHER SIDE p DISCHARGE AIR AIR INTAKE OIL DIP STICK RIGHT SIDE 1.MINIMUM RECOMMENDED CONCRETE PAD SIZE:1194MM(47")WIDE X 2256MM(88.8")LONG. W (BOTH SIDES) (BOTH SIDES) OIL FILTER LEFT SIDE , REFERENCE INSTALLATION GUIDE SUPPLIED WITH UNIT FOR CONCRETE PAD GUIDELINES. OIL DRAIN HOSE RIGHT SIDE 2.ALLOW SUFFICIENT ROOM ON ALL SIDES OF THE GENERATOR FOR MAINTENANCE 1 -EMOVE COVER RADIATOR DRAIN HOSE LEFT SIDE AND SERVICING.THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH CURRENT 0 FOR ACCESS TO COOLANT RECOVERY BOTTLE LEFT SIDE APPLICABLE NFPA 37 AND NFPA 70 STANDARDS AS WELL AS ANY OTHER FEDERAL, RADIATOR FILL CAP RAGATOR FILL CAP ROOF TOP STATE,AND LOCAL CODES. AIR CLEANER ELEMENT LEFT SIDE 3.CONTROL PANEL/CIRCUIT BREAKER INFORMATION: SPARK PLUGS LEFT SIDE -SEE SPECIFICATION SHEET OR OWNERS MANUAL ,, � MUFFLER SEE NOTE 11 -ACCESSIBLE THROUGH CUSTOMER ACCESS ASSEMBLY DOOR ON REAR OF GENERATOR. A � `' r�r '+'•' 4.REMOVE THE REAR ENCLOSURE COVER PANEL TO ACCESS 4 .. DRIVE BELT EITHER SIDE THE STUB-UP AREAS AS FOLLOWS: is y FAN BELT SEE NOTE 11 "I{ -HIGH VOLTAGE CONNECTION INCLUDING AC LOAD LEAD CONDUIT CONNECTION $ s BATTERY LEFT SIDE NEUTRAL CONNECTION,BATTERY CHARGER 120 VOLT AC(0.5 AMP MAX)CONNECTION. LURE OIL MAINTAINER ROOFTOP -LOW VOLTAGE CONNECTION INCLUDING TRANSFER SWITCH CONTROL WIRES. SUPPLY TANK FILL CAP 5.CENTER OF GRAVITY AND WEIGHT MAY CHANGE DUE TO UNIT OPTIONS. g's REFERENCE OWNERS MANUAL 6.BOTTOM OF GENERATOR SET MUST BE ENCLOSED TO PREVENT PEST INTRUSION AND 3574 d' FOR PERIODIC REPLACEMENT RECIRCULATION OF DISCHARGE AIR AND/OR IMPROPER COOLING AIR FLOW. PART LISTINGS. 7.REFERENCE OWNERS MANUAL FOR LIFTING WARNINGS. [1±'0] c,�, 8.MOUNTING BOLTS OR STUDS TO MOUNTING SURFACE SHALL BE 5/8-11 GRADE 5 (USE STANDARD SAE TORQUE SPECS) -EMOVE COVER FOR 9.MUST ALLOW FREE FLOW OF INTAKE AIR,DISCHARGE AIR AND EXHAUST.SEE SPEC --I.]167 683.3[26.9]—1.I ACCESS TO LUBE OIL SHEET FOR MINIMUM AIR FLOW AND MAXIMUM RESTRICTION REQUIREMENTS. [6.6] CENTER OF GRAVITY MAINTAINER SUPPLY TANK 10.GENERATOR MUST BE INSTALLED SUCH THAT FRESH COOLING AIR IS AVAILABLE BATTERY 12 TOP VIEW REFERENCE OWNERS MANUAL AND THAT DISCHARGE AIR FROM RADIATOR IS NOT RECIRCULATED. GROUP 26 11.EXHAUST MUFFLER AND FAN BELT ENCLOSED WITHIN GENERATOR ENCLOSURE, NEGATIVE GROUND REMOVE FRONT PANEL TO ACCESS. P/N:077483 CIRCUIT BREAKE CE ACTION LATCH, SEE NOTE 3 ONE PER DOOR, EXHAUST MUFFLE- s—758 [29.8] ONE LIFT OFF ENCLOSED WITHIN DOOR TYP DOOR PER SIDE GENERATOR ENCLOSUR 8 OF GENERATOR ,_gig i -7 EAR ENCLOSURE _ �' \�4�ire 1170 COVER PANEL [46.1] SEE NOTE 4 RADIATOR/EXHAUST , OVERALL g DISCHARGE AIR & I'" .. HEIGHT ` - - USTOMERACCESS ACCESS yy ASSEMBLY,CONTROL I 58 ,, . PANEL BATTERY CHARGER -- - [2.3] TYP • LOCATED WITHIN • I SEE NOTE 4 T 50 [2.0] 1000 [39.4]—�1 -'—888 [35.0] I 1857 (73.1] I T OVERALL WIDTH F 1950 [76.8] ►I UEL LINE CONNECTION OVERALL LENGTH LEFT SIDE VIEW 3/4"NPT FEMALE COUPLING RIGHT SIDE VIEW S. ' 0 REAR VIEW WEIGHT DATA �. WEIGHT WEIGHT ENCLOSURE SHIPPING WEIGHT ENGINE/KW GENSET ONLY SHIPPING SKID MATERIAL KG[LBSJ KG[LBSI KG[LBS] CO.4L 80KW ST 582[12831 44[98] 628[1381] ■ 2.4L 60KW AL 558[1230] 44[88] 602[1328] DIMENSIONS MM(INCH] = C II d A GENERAC` cn 60 kW installation layout y Drawing#0L2090-B (2 of 2) o a 0 w W 0 WO i U U Q a W >S Oo U wN FO ¢ 11011 OU >w N m re 00 IT Z o" aa}w Z� FUo Q U H ij W 62 _ o oj2 j =a n_m a ,I,H , m ,ozm a n N f oa Z t U oa ,o ca N x a --..• z wa g N. w 2 :2,15-i Q 0 2_ 0 z _� I U' O ■ .e a aoi _ . yN A 1 1 f0 c, Lil, mw o mo r a • a o N � m LL• Or n N O -z D 0 2 9.1 N� m� ��0 a 1 oa Ei r t+ O GEIVERAC Generac Power Systems,Inc. • S45 W29290 HWY.59, Waukesha,WI 53189 • generac.com ©2017 Generac Power Systems,Inc. All rights reserved. All specifications are subject to change without notice. Bulletin OL0037SBY-L 9/25/17 Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services BROOKS17 Arlington Street / Asheville NC 28801 ENGINEERING ASSOCIATES www.brooksea.com / 828-232-4700 ONSITE WASTE WATER SYSTEM US HWY 70 EAST APARTMENTS RECEIVED 2041 H WY 70 MARION, NORTH CAROLINA SEP 04 2020 NCDEQ/DWR/NPDES WASTEWATER SYSTEM CALCULATIONS PREPARED FOR: LARRY MILLER 2024 NIX CREEK ROAD MARION, NC 28752 BY: BROOKS ENGINEERING ASSOCIATES, P.A. ‘4cAR / ,� .............old,, 4si0 � ; 5 44. /i/pc.11,1", i FINAL DESIGN — NOT RELEASED FOR CONSTRUCTION ORIGINAL: AUGUST 27, 2020 BROOKS ENGINEERING ASSOCIATES PROJECT No.: 515720 TABLE OF CONTENTS 1.0 Calculations 1.1 Septic/EQ Tank and WWTP Buoyancy 1.2 TDH Calculations 1.3 Tank Size and Float Settings 1.4 Sludge Holding Calculations 1.5 WWTP Process Calculations 1.6 Generator Requirements 1.1 Septic/EQ Tank and WWTP Buoyancy US HWY 70 EAST APARTMENTS SEPTIC/EQ TANK Buoyancy Calculations Tank Selected: 3,000 Gallon B&C Pump Tank BEA Project#515720 Assumptions *Worst Conditions for tank upheaval are assumed to be with the tank empty and the water table at the ground surface. Input Value Calculated Value Ground Surface Density of H2O(lb/cu.ft) Length Density of Soil(lb/cu.ft) '' i '490j Density of Steel(lb/cu.ft) x150 Density of Concrete(lb/cu.ft) Height Tank Dimensions Tank Concrete Tank Material Length(ft) `� xa56 ab `. 3 Width(ft) 5:Aft 9 ti t € 4:Height(ft) ,� Depth below G.S.(ft) k� 4�,� Volume of Tank(gal) 401 Volume of Tank(cu.ft) 7-777:777.7fCcibb71Weight of Tank(Ib) *Weight per Shoaf 3000-gal cut sheet Effective Soil Weight 246.9 Volume of Soil over Concrete Tank(cu.ft) 14,220 Weight of Soil over Concrete Tank(Ib) Note:Only the weight of soil over the counter-buoyancy measures is considered. Soil overburden over the tanks is not considered for additional safety factor. Effective Weight of Water in Tank #`. 9237 Gallons below minimum liquid level over pump 7,700 Weight of water in tank(Ib) Force Analysis 41,920 Effective Downward Force(Ib)=wt tank+wt water in tank+wt of soil over buoyancy counter measures 25,027 Buoyancy Force(Ib)=volume of submerged tank x density of water yes Is downward force approximately 1.2 x buoyancy force? The tank will not rise due to upheaval. Wastewater Treatment Plan Brooks Engineering Associates, PA 8/27/2020 Tank Selected:AquaSafe AS1000CU Assumptions *Worst Conditions for tank upheaval are assumed to be with the tank empty and the water table at the ground surface. _ =j Input Value Calculated Value Ground Surface 62:41 Density of H2O(lb/cu.ft) r, `OF �°` Length 120Q Density of Soil(Ib/cu.ft) �'95 Density of Fiberglass(lb/cu.ft) 1s0j Density of Concrete(lb/cu.ft) Tank Dimensions Concrete Tank Material Height 9.42f Length (ft) Tank 6'75Width(ft) 817a Height(ft) . � ,r4 :i, 4�„�Ia"'0.0',]Depth below G.S. (ft) '"i� g � 2;076 Volume of Tank(gal) *volume per cut sheet 278 Volume of Tank(cu.ft) +#fir 9 ( ) 9 providedby ��� y910;Weight of Tank Ib *weight manufacturer Effective Soil Weight 0.0 Volume of Soil over Fiberglass Tank(cu.ft) Weight of Soil over Fiberglass Tank(Ib) Note: Only the weight of soil over the counter-buoyancy measures is considered.Soil overburden over the tanks is not considered for additional safety factor. Effective Weight of Water in Tank V;y cfFs r:,}20761Gallons 17,319 Weight of water in tank(lb) Force Analysis 18,229 Effective Downward Force(Ib)=wt tank+wt water in tank+wt of soil over buoyancy counter measures 17,319 Buoyancy Force(Ib)=volume of submerged tank x density of water no Is downward force approximately 1.2 x buoyancy force? The tank will not rise due to upheaval. Brooks Engineering Associates, PA 8/27/2020 1.2 TDH Calculations SEPTIC TANK PUMPS TO DISTRIBUTION BOX TDH =DH+ h,,, where: DH=elevation head hm=major pipe losses,utilize Hazen Williams equation with equivalent lengths for fittings hm=(4.727 L/d4.87) (Q/C)1 85 where:Q in cfs,L in feet,d in ft. no user input user input req'd Piping: sch.40 PVC Diameter= 1 inches(nominal) equals 1.029 inches(ID) 0.08575 ft. NODE: Septic to Dbox INPUTS Elevation Head Loss Major Losses Equiv.Length Sum No.inputs Fittings Details Initial Elev. Final Elev. L "C, (FT) Eq.Length 1 Pipe 1269.5 1271.9 3.5 130 4.2 6 90 DEG ELL threaded 3 18.00 0 45 DEG ELL threaded 1.8 0.00 1 90 DEG TEE threaded 5 5.00 1 COUPLING threaded 0.9 0.90 1 GATE VALVE threaded 0.6 0.60 0 GLOBE VALVE threaded 25 0.00 0 ANGLE VALVE threaded 15 0.00 1 CHECK VALVE threaded 8 8.00 36.74 Q(gpm) DH hm(feet) TDH PSI Velocity 3 2.40 0.31 2.71 1.2 1.23 5 2.40 0.80 3.20 1.4 2.04 10 2.40 2.89 5.29 2.3 4.09 15 2.40 6.11 8.51 3.7 6.13 20 2.40 10.42 12.82 5.5 8.17 22 2.40 12.43 14.83 6.4 8.99 25 2.40 15.75 18.15 7.9 10.22 27 2.40 18.16 20.56 8.9 11.03 30 2.40 22.07 24.47 10.6 12.26 40 2.40 37.61 40.01 17.3 16.35 50 2.40 10.00 12.40 5.4 20.44 60 2.40 79.68 82.08 35.5 24.52 65 2.40 92.42 94.82 41.0 26.57 Brooks Engineering Associates p.1 of 1 8/27/2020 1 1.3 Tank Size and Float Settings TANK SIZING CALCULATIONS DOSE Tank 1920 GPD 3000 gallon Septic/Pump Tank Selected Minimum dose(gal) 176 Total Height 64 inches Storage(gal/ft) 174.53 Storage(gal/in) 14.54 Pump Off Level 18 inches Pump Drawdown on Time Dose 12.1 inches space lost due to float spacing 0 inches Req'd.4 hour Emergency Storage(gal) 480 gal Req'd.4 hour Emergency Storage(in) 33.00 inches Actual Settings Top Depth from Outlet Invert 9.01130.9 inches/gal. Total Depth(in.) 9.0 Peak Enable Level Total Depth(in.) 15.0 6.0187.3 inches/gal. Alarm level Total Depth(in.) 23.0 8.01116.4 inches/gal. Dose Level Total Depth(in.) 46.0 231334.5 inches/gal. Off level ♦ Total Depth(in.) 64.0 181262 inches/gal. Tank bottom level 64.0 Transfer System Pump Run Times System No.Units Design Flow(gpd) Pump Rate(gpm) Run Time(min) Doses Per Day Rest Time System 1 1 1920 22.0 8.00 10.91 22 hr 33 min Brooks Engineering Associates,PA p of 1 8/27/2020 1.4 Sludge Holding Calculations WASTEWATER TREATMENT PLANT DESIGN Sources: 1) Metcalf& Eddy: Wastewater Engineering, 1979 2) Grady& Lim: Biological Wastewater Treatment, 1980 3) NCDENR Guidance 4) Purestream Data & Calculations Daily Design Flow 5000 gpd Avg. Daily Flow 3.47 gpm total 5000 gpd Peak Flow 6.94 gpm Influent(mg/I) Effluent (mg/I) BOD 250 BOD 30 Ammonia 70 Ammonia 5.5 TSS 150 TSS 30 BOD Loading 10.425 lb/day Ammonia Loading 2.919 lb/day Solids Loading 6.255 lb/day BOD Removal 9.2 lb/day Ammonia Removal 2.7 lb/day Solids Removal 5.0 lb/day Flow Equalization Requirements Volume = 25% of DDF = 1250 gal. Sludge Holding Basin Requirements Daily Sludge Production = .651b/lb BOD Removed 5.96 lb/day solids Volume of Thickened Sludge at 2.5% 28.6 gal/day 30 days Storage Rqmt. 858.0 gal Brooks Engineering Associates, PA p.1 8/27/2020 1.5 WWTP Process Calculations AQUA SAFE DISCHARGE SYSTEM WASTEWATER TREATMENT PLANT DESIGN Sources: 1) 1997 Ten States Standards 2) NCDENR Guidance Daily Design Flow 1920 gpd Influent(mg/I) Effluent(mg/I) BOD 250 BOD 30 TN 50 Ammonia 20 TSS 200 TSS 30 BOD Loading 4.003 lb/day Ammonia Loading 0.801 lb/day Solids Loading 2.722 lb/day BOD Removal 3.5 lb/day Ammonia Removal 0.5 lb/day Solids Removal 2.2 lb/day Aeration Basin Requirements BOD Oxygen requirement= 1,11bs/Ib BOD = 3.88 lb/day NH3 Oxygen Requirement =4.51b/lb NH3 = 2.16 lb/day Total Oxygen Requirement= 6.04 lb/day Aeration Required with 0.07% efficiency= 3.99 cfm TOTAL 4.0 cfm Clarifier Requirements Actual Size Utilized per tank (See specifications -2 tanks total) 604 gal. Actual Surface Area per tank 87 sf Detention Time (>3 hrs) 7.55 hrs Surface Loading Rate (gpd/sf <300) 22.07 gpd/sf Brooks Engineering Associates, PA p.1 8/27/2020 1.6 Generator Requirements GENERATOR REQUIREMENTS BACKUP GENERATOR SIZING Equipment No. Of Units HP kW EQ Pump 2 0.3 0.4476 2 blowers 5 1.5 5.595 Outlets (1) 120V, 60 A 7.2 13.2426 safety factor 1.25 16.6 746 Watts = 1 HP Watts = amps x Voltage Brooks Engineering Associates, PA 1 of 1 8/27/2020