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770017_CORRESPONDENCE_20171231
NCDEWR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Paul Wilson Wilson's Swine Farm 3208 Gibson Mill Rd, Ellerbe, NC 28338 Dear Paul Wilson: August 4, 2014 John E. Skvarla, III cretary REC�[VED AUG 1 1 2014 DENR -FAYErTEM LLE RENNAL OFRCE Subject: Application for renewal of General Permit/Waste Utilization Plan Wilson's Swine Farm Certificate of Coverage No. AWS770017 Animal Waste Management System Richmond County The Division of Water Resources (Division) received your application for the renewal of coverage for expiring State general pernift. However, you did not include a copy of your most recent waste utilization plan with the application form as requested hy the Division by a letter dated March 3, 2014. The Division considers your application as incomplete as long as all the required documents are not included in your application. Please�submit one copy of your most recent waste utilization plan within fifteen (15) days to the following address: Miressa D. Garoma Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 If you have any questions, please do not hesitate to contact me at (919) 807-6340. Sincerely, Miressa D, Garoma Animal Feeding Operations Branch Water Quality Regional Operations Section Division of Water Resources, NCDENR cc: Fayetteville Regional Office, Water Quality Regional Operations Section Central Files 1636 Mail Service Center, Raleigh, North Carolina 27699-1636 Phone: 919-807-646C Internet www.ncdenr,gov An Equal Opportunity � Affirmadye Aclion Employer — Made in pan by recycled paper 0 �j EXHIBIT 7 NOTES (11 This drawing is intended to illustrate basic on -site conditions and a proposed layout of the animal waste spray irrigation zones for the Gold Leof Form complex near Ellerbe. NC. Certain items an this drawing ore shown s lic and ore not intended to represent exec+, dimensions. Existing roposed irrigation features are being shown. 121 This drawing is to serve only as on illustration for the reader and wrs not done by a licensed surveyor. Environmental Engineering Services is not responsible For the property layout accuracy or exact boundary lime placement shown on this drawing. The North arrow and scale ore approximate. This drawing is not to be used For property line verifications or similar purposes. [3) All above ground or under ground utilities ore not shown on this drawing but should be located prior to any soil disturbances. [41 Areas to receive animal waste must be maintained and kept in good condition. Irrigation patterns shell be as close as possible to those illustrated but some minor chonges due to oper-otionol reality is expected. Animal waste shell not be applied more than 30 days prior to planting a crop or 30 days prior to a crop breaking dormancy. [5) Sprezones and animal "facilities" shell honor all boundary set -becks, estoblished by regulation. Set -becks shown ore suggested as minimum bored on the siting dote for this f orrn All set -backs ore listed in the written specs. The farmer shell be responsible for measuring all In -the -field set -bucks, making sure they meet the regulations. [61 All animal waste shell fell inside the buffers shown. The operator shall all times allow For wind drift . Spray irrigated waster shall not be allowed to impact of f site lend. Surface run-off of soil or waste is prohibited. (7) The f ormer/'oper-etor shell make every effort to operate the system as designed, using good judgment when in operation . Weather conditions and crop reds may cause some voriotion in normal o oration but the basic purpose, intent. and safety of the s stem must be maintained. The farmer may substitute components if uZy meet or exceed the system design specifications. 181 During irrigation events, persons and animals shall be kept out of wetted areas. Sediment and erosion shell be controlled on all areas receiving animal manure. [91 The owner(s) of this property should be advised that all animal waste irrigation srystems must hove a certified operator to supervise operation of they system. 110Tke irrigated fields ere shown b pull leases and ercpse e close to actual size as reproduction would allow. Each pull lane is shown as toted wetted area. The acreage figures shown ere approximations of "Effective Wetted Areas'. Some occasional fringe wetting of treed areas on field Field borders is on operational reality. [111 Any boundary set -backs shown from occupied dwellings. churches. property lines. etc. are approximate. These set -becks ore shown here to give the irrigation operator general guidance. A surveyor should be used to veriFy set -backs if the former is unsure. Housing, churches. streams, etc. shown on this Exhibit were taken from mops end aerial photographs and from various on -site measurements. (121 Based on USGS ttoplogrophic mops sand on -site approximations, the lagoon water level is roughly 50 feet above the lowest irrigation point end 20 f_ eet below the highest irrigation point. (131 Field number 6 is not scheduled to be irrigated but it can be used icy receive animal manure. [141 Drain ports for winterizing the irrigation system are not planned for this farm. However, if ever installed, put droin ports on the lowest hydrants. Open the upper hydrants when draining the system. Do not allow drained effluent luent to run off -site. [151 NC D.O.T. specifications for installing the force main under SR#1465 are not. included as ort of these specifications. The Perm owner will be responsible ror obtaining permission and/or permits for this work. [161 Proposed irrigation patterns ore from a AMADAS Herd Hose Traveler' Model 1030. Irrigation circles ore shown using a Nelson SR150 Fling Nazzle ''With a 126 inch ring operating et 50 psi and 255 gpm. PART OF WILSON'S SWINE FARM CAWMP ON EXHIBIT 7 THIS DRAWING PROVMD BY: ENVIRONMENTAL ENGINEERING APPFCkD BY: SERVICES LARRY F. GRAHAM, P.E. Mae WSiEi TIR•UH6 ffilui ika NI;3 %t* X P IRP"TION LAYOUT FOR GOLD LEAF FARM. Fin pox 42& AEER3EEX NC 2M RIC HMOND COUNTY. NTY. NC PHONE: [M 295-3252 OWNS k BRYAN WpL.50N DRAWN BY: HLBA a GRAHAM 0 NOR7-H PROPERTY LINE PROPERTY LINE rr a■ ;-r ■ J1F4222;"Z#2[@(kj!j W 0_qC§ ""'111sttofr�(rr,, [� I' an SESS1 ••�' SEAL 11602 REGULATORY IRRIGATION SET -BACKS OR BUFFERS FROM WETTED AREAS 25 FEET FROM PERENNIAL WATERS + ' 0 FEET FROM ANY PROPERTY BOUNDARY ++ 25 FEET FROM PUBUC ROAD RIGHT OF WAYS +++ ' 100 FEET FROM WATER WELLS (ON AND OFF SITE) • 200 FEET FROM NEIGHBORING HORSES (DWELLINGS) 0 FEET FROM DRAINAGE DiTCFES ++ 0 FEET FROM RESIDENTIAL PROPERTY BOUNDARIES ++ + - 100 FEET RECOMMENDED ++ = 25 FEET RECOMMENDED +++ = 50 FEET RECOMMENDED NOTE THIS SWINE FARM WAS SITED IN 1994, SETBACKS ARE SHD N FOR THIS FARM BASED ON THE ORIGINAL FARM SITING. SOLID BLUE LINE STREAM ( UNNAMED ) I.;.. a :I a, 1-81, Ile I INSTALL 6 INCH RRIGATION PIPE l PDER HIGHWAY PER OUT. SPE - FICAT1ONS ....�� —uv �..�var.c..l`.�.. �.. . . — i. vuvw. — --- r...:. .. o _ .0 c. ' 4�4 photographs. The scale is npproximoLely 1- VICINITY MAP ILLUSTRATIVE NOT TO SCALE DETAIL A TYPICAL END HYDRANT WITH AIR RELEASE AND DRAIN VALVE MTALrL.ER TO CONFIGURE AS NEEDED) Hone To Droin 6 Inch Volve And Cep Assembly Air Relief Valve - PVC Acceptor __ ConcreL.e Thrus Blcx k 6 Inch PVC Pipe Flush Mount Valve Box a II ;ql u I! • III 11EI 12 Irv--h III. -�� TFreaded Drain =Ix1= I==111 �i! �IE1 Valve {I6 IIITT�I� LEGEND ALCM PFE EXTENSEN - ABM GRMW + S TGP GLN CART Pl1L HERE (gi N - l RE OJT OFF VALVE $- VALVQ7 ffW.ATM MfCYtaYT'S D atmH Pu:?T I NEW CONCRUE THtLST ROCKS [AS NEMM -- — 6 NCH PVC PIPE 93-Fa b iAErrM AREA iRRMATM PATTERN . ....... RLL TRACK OF UN CART A PAD AIR RELIEF VALVE EA E7CIS m A1R wuEF VALVE / WATER WELL Arm M FOOT SETBACK < < D'ANN+GE WAY OR STEEP S1_0PES T lm-&-ncN VALvE Fws&m A VAC" Q ffaSATM PL P FUSSMLE UMATIOM - -!r IRRIGATION 'SPRINKLER COVERAGE 27O ° 320 FT WX *-a SPECY ED 0V41F TER I L LUG T RATED EiY TF US URCLE EFFECTIVE WETTED ACRES OLE TO IRRIGATION ' FI-M = 6.664 ACRES +/- F6-Pl = 4.247 ACRES +/- ' F1-P2 = 5.422 ACRES +/- F6-P2 = 4.545 ACRES +/- ' F1-P3 = 5.767 ACRES +/- F6-P3 = 3.448 ACRES +/- ' FI-P4 = 5.330 ACRES +/- ' FS--P4 = 3.356 ACRES +/- ' Fl-P5 = 6.515 ACRES +/- F6--P5 = 3.471. ACRES +/- ' F2-P1 = 1.889 ACRES +/ F646 - 2277 ACMES +/- ' F2-P2 = L480 ACRES +/- F6-P? = 3.655 ACRES +/- ' FF3-Pl = 3202 ACRES */- F5-P8 - L083 ACRES ' F3-P2 = Z461 ACRES */- F6-P9 = 4.784 ACRES +/- ' F3-P3 = 2.185 ACRES F7- P1 = 4.336 ACRES ' F3-P4 = 2254 ACRES +/- F?-P2 = 5.3B1 ACRES ' F4-Pl = 6276 ACRES+/- F?-P3 = 3.51? ACRES ' F4-P2 = 5.3?fi ACRES +/_ ' F4-P3 = 5.881 ACRES +/- F?-P4 = 4.a�3 ACRES ' F4-P4 - 6.432 ACRES +/- F 7-P5 - 2� ACRES ' F4-P5 = 5.351 ACRES +/- F?--P6 = 4.5% ACRES +/- ' F5-PI - 2.162 ACRES +/- F7-P7 - 2218 ACRES +/- ' F5-P2 - 6.396 ACRES +/ F7-P8 - 5B50 ACRES +/- • F5-P3 = 2.599 AGES +/- ' F5-P4 = 3 r?69 ACRES +/- ' F5-P5 = 2.247 ACRES +!- TOTAL EFFECTIVE WETTED AREA = 152.130 ACRES +/- NON IRRIGATED CROP LAND INSIDE BUFFERS = 165 ACRES +/- 0 EXHIBIT 7 NOTES M This drowing is intended to illustrate basic on --site conditions end n proposed layout of the onimol waste sprny irrigotion zones for the Gold LenF Form complex neor Ellerbe. NC. -Certain items on this drowing ore shown sL� mbolic and ore not intended to represent exoct dimensions. Existir-q end proposed irrigation features ore being shown. [21 This drawing 18 to serve only ms on illustration for the reader ❑nd was not done by in licensed surveyor. Environmental E±-rgneering Services is not responsible for the property loyout occurocy or exoct boundary line placement shown can this drawing. The North orrow and scale ore opproximote. This drowing is not to be used for property line verifi.cmt,lons or similmr purposes. [31 All above ground or under ground utilities ere not shown on this drowing but should be locot.ed prior to ony soil disturbances. [41 Arens to receive onimol waste must be mointoined and kept in good condition. Irrigation patter-ns shall be os close 6s possible to those illustreited but some minor changes due to operotionel reality is expecter: _ Animol woste shall not be opplied more then 30 days prior to planting in crop or 30 doys prior to o crap brenking dormancy. [51 Sprn zones and onimol "facilities" shell honor oll boundary set -backs estobhf:Ld by regulation. Set-bocks shown ore suggested os minimum bmse:d can the siting dote for this form. All set -backs ore listed in the writter specs. The former- sholl be responsible for meosuring all in~the-Field set-bnmks. moking sure they meet the regulations. [61 All nnimnl waste shell Toll inside the buffers shown. The operator shall all times allow for wind drift . Sproy irrigated water sholl not be ollowed Eo impact oFF-site land. Surface run -of F of- :soil or woste is prohibited. f7l The former/opernLor shall make every effort to opermte the system me designed. using good ,judgment when in operation . Weather conditions and crap needs may souse some vorietion in normol operot.ion but the basic purpose. intent, and safety of the syystem must be mointoined. The former may substitute components if they meet or exceed the system design specifi+cotions. [61 Curing irrigation events. persons and animols shall be ke t out of wetted nreos. Sediment and erosion shall be controlled on all orens receivirxq onimol manure. [91 The owner(s) of this property should be advised thot ell onimol wosf-,e irrigation systems must have o certified operotor to supervise operation of the system. (101' The irrigoted Fields ore shown byy pull longs and nre cis close to actual size ins reproduct-ion would n1low. Ench pull lone is shown os toi:.ol wetted oreo. The ocreoge figures shown ore epproximotions of "Effective Wetted Arens". Some occe monel fringe wetting of treed oreos on field I°^ _ i I I I r , A I 1t:J. 5LJ L-R.JI 'ut::a Its i k$ CMI l.Jpt"I 'f3 LLLir 10L r-13MI L.y. fill Any boundory set -bucks shown from occupied dwellings, churches. proper-ty lines. ore opproximote. These set --becks ore shown here to give the irrigation o rotor general guidance. A surveyor should be used to verify set-boc;ks i'the former is unsure. Housing, churches. streoms. etc. shown on this Exhibit were token from mops and neriel photographs and from vorious on -site mensurements. (121 Based on USGS topogrophic mops end on --site approximations. the lagoon water lavel is roughly 50 feet obove the lowest i.rrigotion point end 20 Feet below the highest irrigation point. [131 Field number B is not scheduled to be irrigated but it con be used to receive animal monure. [141 Droin ports for winterizing the irrigation system ore not planned For thie Farm. However. if ever insLolled, put droin ports on the lowest hydrants. Open the upper hydrants when droining the system. Do not efflow dr*`oined of fluent to run off -site. [151 NC D.O.T. specificotions for instolling the farce moin under SR#1465 ore not included os�P art of these specifications. The form owner will. be responsible i or obtaining permission and/or permits for this work. (161 Pro 3osed irrigation patterns ore from o AMADAS Hord Hose Troveler Model 1�130. Irrigotion circles ore shown using m Nelson SR150 Ring Nozzle with n 1.26 inch ring operoCing of 50 psi end 255 gpm. PART OF WIL50N'S SWINE FARM CAWMP 0&,rHIS DRAWING PROVIDED BY: EXHIBIT "? ENVIRONMENTAL ENGINEERING APPROvED Br. SERVICES LARRY F. GRAHAM. P.E. -, eta ., OATS 5-18.99 PROPERTY LINE BROKEN BLUE LIINE STREAMS I 1 WILSON'SSWINE �'�::: I �Ifa1E:_S7R�AM_: r.: FARM OPERATION .. : ' ....... ., i - C C �E' F4-P5 F4-P4 PROPERTY LINE REGULATORY IRRIGATION SET -BACKS OR BUFFERS FROM WETTED AREAS 25 FEET FROM PERENNIAL WATERS + 0 FEET FROM ANY PROPERTY BOUNDARY ++ 25 FEET FROM PUBLIC ROAD RIGHT OF WAYS +++ 100 FEET FROM WATER WELLS iON AND OFF SITED 200 FEET FROM NEIGHBORING HOUSES (DWELLINGS) ' 0 FEET FROM DRAINAGE DITCHES++ 0 FEET FROM RESIDENTIAL PROPERTY BOUNDARIES ++ + 100 FEET RECOMMENDED ++ = 25 FEET RECOMMENDED ++# = 50 FEET RECOMMENDED NOTE: THIS SWINE FARM WAS SITED IN 1994. SETBACKS ARE SHOWN FOR THIS FARM BASED ON THE ORIGINAL FARM SITING. SOLID BLUE P (UNNAMEDLiNE AM IRRIGATION 9_FT7ER FROM HIGHWAY C/L 55 FT. MN 100 FT. RECOMMENDED INSTALL 6 INCH IRRIGATION PIPE LM) R K0-- NAY PER D.QT. SPECIFICA77ONS I r uz;i rl1C7I.J wcx:j utff%, iLjFt _j r i -ur rr t�L5vt-_r Gli i-J 41 m-- iIi{.J Vw�� lA.JI photographs. The scold is opproximotely 1" =AU x2 0-. DETAIL A TYPICAL END HYDRANT WITH AIR RELEASE AND DRAIN VALVE (INSTALLER TO CONFIGURE AS NEEDED) Hoge- To Dl- nin 6 Inch Valve And Cop AeFserr61,4 Air Relief Valve —lp� r 148� PVC Adopt.or'- Flush Mount. Volve Box rY Ilk 14� \14 I.or,cr-e . s Thr«at Black -- . 111111 � 11Dreain p 1 = 111 ! IiE f l Vdlvel VICINITY MAP ILLUSTRATIVE NOT TO SCALE 111 n A ��e- A uA �H2 6 Inch PVC Pipe �111... 111... 111111�111�111=a111... 111... 1ii LEGEND A ' ' 1 WC>OOM f* W. or NCTHRRIGATED AREAS A'A A - BROKEN 13LE LAE STREAM SE TBACY LIMITS OR WETTED AREA REFERS ALPJNLr PIPE EXTFQJMON . ABOVE GROUND + 1,3TO' GLN CART PILL HEW -e- VALV B 144GATTON H` nPANTS C DAiN PfR'r. * PETTED AREA FWR AT N PATTERN P11 L TR U ( " (XJN C.: PRIED AIR RELJEF VALVE EA F_Ac3nNu AIi? RE:uFF vALvE WATER WEN. L ANU IN FOOT c3FTBA0< CRAINNGE WAY OP STF01 SAS T TRi-ACTKN VALVE FRE8 VACJ_K , 1R aGATrN PLW SUE LIrAT 0t'R - rr� Iar rr a - I ;► -� -- a«I gar tr a- �_ 3 ar *1 a' EFFECTIVE. WETTED ACRES aE TO IRRIGATION FI-Pl = 6_664 ACRES +,'- F6-PI x 4,247 ACRES +1_ FI-P2 = 5.42-2 ACRES +/- F6--P2 = 4.545 AGES +/- • FI-P3 = 5.767 ACMES +/- F6-P3 = 3.448 ACRES ' FI-P4 = 5,330 ACRES *✓- • F6-P4 3.366 ACRES +/- ' FI-PS - 6.515 ACRES +r- • F6+5 - 3.471 ACRES */- ' F'2-PI - I.885 ACRES +/- F64-16 = 2277 ACRES ' F2-P2 - L480 ACRES +/- F-6-P7 = 3.655 ACRES +/- ' F3-P1 = 3.202 ACRES +/- F6-P9 - 1.063 ACRES +/- F3-P2 Y 2.461 AGES +/- F5-P9 = 4.764 ACRES +r- ' F3-P3 - 2585 ACRES +/- F7-PI - 4.336 ACRES +/- ' F3-P4 - 2.254 ACRES +/- F7--P2 = 5.381 ACRES • F4-P1 = 6.276 ACRES +r- F7-P3 - 3517 ACRES • F4-P2 - 5.376 ACRES +/- Fe -P4 - 4.573 ACRES +0_ • F4-P3 - 5081 ACRES F -P5 = 2002 ACRES • F4-P4 . 6.432 ACRES+/- F?-p6 - 4.5% ACRES ' F4-P5 = 5.351 ACRES +r- • F5-PI - 2.162 ACRES +/- F7-P7 - 221E ACRES • F5-P2 = &396 ACRES +/- F 7-P8 - 5.650 ACRES +/- • FS-P3 = 2.559 ACRES +/ • F5-P4 - 3.n9 ACRES +/- ' F5-P5 - 2.247 ACRES +,f TOTAL EFFECTIVE WETTED AREA = 152.80 ACRES +/- NON IRRIGATED CROP LAND INSIDE LX.F'F E RS - 165 ACRES +/- HCDEHR Noilb Carokna DePallment of Environment and Natural Resources Beveriv Eaves, ��erdue 1, Governo, CERTIFIED INIATL RETURN RECEIPT RL'QUESTUD Wilson, Paul Wilson's Swine Farm 31-08 Gibson Mill Rd Ellerbe. NC 28338 Dear Pennittee. Division ofWat9F QUalitV Coleeri'H, Direc-Lo- December 16,2010 D&�F'�eeman . Secre,-ar�, RECEIVED DEC 14 2010 DENR -FAYETTWLLE REGIONAL OFFICE S ub�j cc t: Notice of Violation ff'Ylson'.� Swine Flit -III Perntit Number AWS7 7001 -17 Richmond County As, of this date., our records indi--ate that the above -referenced permit issued to your facility has overdue fees. It is both a condition of your pen -nit and required by Rule I 5A NCAC 2� .01 05(e) (2) to pay the annual administering and compliance fee, within thirty (30) days of being billed by this Division. The followin2 invoices are outstandinu: Invoice Number Invoice Date Due Date Outstanding Fee (S) 201 OP1111005474 6/4/2010 7/4/2010 1 360 Please be reminded that the table above covers nn�), the most recent invoice sent toyou. Please also includepqvinents,ffir invoices sent in thepreviousy-ears./or which the anuualftes are still duc. Failure to pay the fee accordingly may result in the Division initiating enforcement actions, to include the assessment of civil penalties. Failure to comply with conditions in a penim May result 111 3 recommendation of enforcement action, to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that tweni-y-five thousand (S25,000) dollars against any "'person" Who Violate,, or fails to act in accordance with the tenns, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Therefore, it is imperative that you submit the appropriate fee as requested within thirty (30) days of this Notice of Violation. Please remit the payment, made payable to the North Carolina Department of Environment and Natural Resources (NCDENR), in the above arnount. Please include Permit Nunihcy- on your check- and mail this payment to: Division of Nkater Quality - Budget Office Attn: Fran McPherson 1617 Mail Service Center Raleigh,NIC 27699-161-7 Phonc.- (919) 807-6321 1636 MaR �sc-mu, (;one�. Nolh Lunon ' —27?", Eiivt- Pal.ez:,, Norm Camima. x-7GkJ-' pnrm� . P1 -_7Z'� ;7 AX 91 Custcme.� �e�,vize: I - 77-623. -57 47. Dwo v.. --i -Contd.- N Car----) th i -aa 044� 411 If you have an), questions concerning this Notice, please contact J. R. Josh] at (919) 715-6698 or at joyajoshi@ncderingov. Sincere])% Keitb Latick, Supervisor Animal Feedin- Operation Unit cc: f4gy—et'IFT'Ale Regional Office. Aquifer Protection Section Cr APS Central File (Permit No AWS770017) I I I I I REVISED CERTIFIED ANIMAL WASTE MANAGEMENT PLAN FOR WILSON'S SWINE FARM RICHMOND COUNTY, N.C. FACILITY I.D. # 77-17 RECEIVED Prepared for: Wilson's Swine Farm c/o Bryan Wilson 1180 Jones Springs Church Road Ellerbe, N.C. 28338 Phone (910) 652-3749 Plans Prepared By: Larry F. Graham, P.E. Environmental Engineering Services P.O. Box 426 Aberdeen, N.C. 28315 Phone (910) 295-3252 Fax: (910) 944-1652 I I ij I I I I I I I JO 12 20 DENR - FA*MLLE REIMM 1111E Copy Submitted to: Richmond County NRCS Vilma Mendez Colombani - District Conservationist 125 South Hancock Street Rockingham, N.C. 28379 (910) 997-8244 1?100,� 1`1/0/v Original Waste Utilization Plan Completion Date (by NRCS): March 29,1995 Revised Plan Completion Date: May 18, 1999 IWILSON'S SWINE FARM CAWNP I I I I I I I I I I I I I WARNING THE MATERIAL CONTAINED IN THIS PACKAGE WAS DEVELOPED SPECIFICALLY FOR THE NAMED CLIENT ON THE TITLE PAGE. THIS MATERIAL SHALL NOT BE COPIED BY PRIVATE INDIVIDUALS FOR PERSONAL USE OR DISTRIBUTION. ONLY PERSONS AUTHORIZED BY THE CLIENT SHOULD COPY OR REPRODUCE THE MATERIAL WITHIN THIS REPORT. REGULATORY OFFICIALS MAY HOWEVER COPY AND/OR DISTRIBUTE THIS DOCUMENT ACCORDING TO DEPARTMENTAL POLICY AND ACCORDING TO THE LAWS OF THE STATE OF NORTH CAROLINA. Page u WILSON'S SWINE FARM CAWNW Table of Contents BACKGROUND ABOUT THIS FARM AND A GENERAL SCOPE OF WORK 1 REPORT OBJECTIVES 2 ON-FARM DETAILS 3 General Site Information and Location 3 Topography, Drainage, and Surface Waters 4 Animal Waste Related Set -Backs Or Buffers 5 Miscellaneous Site Details 7 Animal Waste Descriptions and Related Information 7 A BRIEF REVIEW OF THE WILSON'S SWINE FARM LAGOON SYSTEM. 7 General 7 Description of Waste Treatment 8 Lagoon Shape and Flows 8 Sludge Holding Capacity 8 Typical Design Treatment Volume 8 Six Month Wastewater And Rainfall Storage 9 Storage Of The First 25 Year - 24 Hour Storm 9 Storage Of The Second 25 Year - 24 Hour Storm (Sometimes Called Normal Freeboard) 10 Emergency Freeboard 10 High Water Markers for Liquid Uvels 10 CONTROL PROGRAMS FOR WILSON'S SWINE FARM 11 Odor Control And Lagoon Management (apply as needed) 11 Odor Control And Air Quality Regulations (recent) 14 Insect Control And Mortality Management 14 Page fli WILSON'S SWINE FARM CAVAD I General Sediment, Nutrient And Run -Off Control Suggestions (use as needed) 15 e P rsonal Safety Considerations Around Lagoons 16 WASTE UTILIZATION PLANS AND RECOMMENDATIONS 17 Soils To Receive Waste 17 On -Farm Nutrient Production From Animal Manure And Its Use On Agricultural Crops is Nitrogen 19 Copper And Zinc 20 Phosphorus and Potassium 20 Sodium 21 Other Elements In The Lagoon Effluent 21 SoR Test Results And Discussions 23 Overall Cropping Descriptions 24 Crop Planting and Fertilizing Considerations 25 Tobacco................... ................. ................................................................................ ....................................... SweetCom ............................... ....................... ................................................................................................. 25 26 FieldCorn ................. ............... ................................................... .............................................................. 27 SweetPotatoes .................................................................................................................................................... 28 Watermelons....................................................................................................................................... .............. 29 Cantaloupes (muslanelon) ........................................ .................... .......................... -- ...................................... 30 Hybrid Coastal Bermudagrass (for hay) .............................................................................................................. 31 CerealRye (winter cover crop) .......................................................... ................................................................. 32 General Crop Management Reminders 34 NUTRIENT AND LIQUID WASTE APPLICATIONS 36 Irrigation Scheduling 35 Existing and Proposed Irrigation Methodology 36 Field by Meld Land Application Details 42 ANIMAL WASTE APPLICATION EQUIPMENT AND ITS USE 64 General 64 Irrigation System Layout And Operation 65 Grading And Clearing For Travel Lanes (use If needed) 66 Page iv WELSON'S SWINE FARM CAWW Trenches And Pipe Installation 67 Valves And System Safety 68 System Operation And Maintenance 70 Irrigation Examples 70 GENERAL EMERGENCY RESPONSE PLAN FOR WILSON'S SWINE FARM 74 ADDITIONAL INFORMATION AND NOTICES Page v 76 IWILSON'S SWINE FARM CAWW Page vi OMMIT LIST Exhibit 1. County road map (vicinity map). Exhibit 2. USGS Topographic map of the farm property location. Exhibit 3. Boundary outline of entire property (aerial photograph). Exhibit 4. NRCS soil sunV map of the farm. Exhibit 5. NCDA waste analysis reports of lagoon effl'uent. Exhibit 6. Not used in this package. Exhibit 7. Irrigation layout and field map for Wilson's Swine Farm. Exhibit 8, Soil and plant tissue sampling instructions. Exhibit 9, Waste sampling instructions. Exhibit 10. Mortality management methods list. Exhibit 11. Example forms for record keeping. Exhibit 12. Cooperative extension publication "Swine Manure as a Fertilizer Source". Exhibit 13. Metals loading in soils (NRCS). Exhibit 14. Specification guide for pasture and hay land planting, Exhibit 15. NCDA Soil Test Report. Exhibit 16. Field calibration procedures for animal waste application equipment (extension publication). Exhibit 17, Crop nutrient requirements, etc. (Cooperative Extension Publication) Exhibit 18. Swine fhrm waste management odor control checklist. Exhibit 19. Insect control checklist for animal operations. Exhibit 20. Emergency action plan ideas and BMP's. Exhibit 21, Exhibit 22. Gun cart nozzle data and irrigation pump curves, Hard hose information. traveler Exhibit 23. Pipe for irrigation (extension publication). Exhibit 24, Irrigation scheduhng (extension publicafion). Exhibit 25. Typical systems operation guide. Exhibit 26. Tri -Action Valve infommtion. Exhibit 27. Field calibration procedures for semi-solid animal waste application equipment. Exhibit 28. Head loss and pressure calculations for each pull. Exhibit 29. Volume vs. depth graph for the anaerobic lagoon. Page vi IWILSON'S SWINE FARM CAWW CERTIFICATION PARAMETERS AND DETAILS ' BACKGROUND ABOUT THIS FARM AND A GENERAL SCOPE OF WORK Gold Leaf Farm is a diversified farming operation, with a multitude of crop production and livestock ' production enterprises. On the Gold Leaf Farm property is an existing swine grow -out or finishing complex consisting of 10 finishing houses, a single stage anaerobic lagoon, an office, and mist, support equipment. The swine production operation is known as Wilson's Swine Farm. The iswine operation has been active since the spring of 1995 and is owned by Mr. Bryan Wilson. Since its completion, the swine operation has been following a Certified Waste Management Plan (CAWMP) for dealing with its animal manure. It is the purpose of this new document to revise the old CAWMP and better reflect current farming operations within the framework of more recent regulatory guidelines. Details within this revised plan are being developed in accordance with current U. S. ' Natural Resources and Conservation Service (MRCS) guidelines. The engineer will however use his own judgment about certain matters to include or exclude and use reasonable assumptions about waste utilization data when exact data is not available. For clarity, the reader should remember that through out this document the engineer will mention both Wilson's Swine Farm and Gold Leaf Farm since they are related and found on the same farm land. Animal waste from Wilson's Swine Farm will be applied to Gold Leaf Farm Land and associated ' crops. The CAWMP is being developed for Wilson's Swine Farm. The swine operation was sited in August of 1994 by the Richmond County NRCS (Mr. Jerry Pate and ' Ms. Vilma Marra, both with the NRCS). In March of 1995, the Richmond County NRCS certified an animal waste utilization plan for Wilson's Swine Farm. The farm has been more or less using this plan since that time. In March of 1999 Environmental Engineering Services (EES) was hired to revise this plan and bring it up-to-date. The anaerobic lagoon at Wilson's Swine Farm was designed by Larry F. Graham, P.E. with ' Environmental Engineering Services (EES). Except for a few minor details, its construction was certified as complete in May of 1995. When designed and constructed, the lagoon met or exceeded the NRCS guidelines at that time. There are no plans to modify the existing lagoon system beyond ' what was designed at the time of its construction. Gold Leaf Farm is a very diversified operation and has intensive crop growing schedules. This requires the farmer to be flexible in his yearly planning for waste applications. It is extremely difficult to describe every crop growing alternative for this farm, especially when it relates to a large variety of crops planted on different fields each year. The plan being discussed herein will replace the existing ' CAWMP, but the reader should note that the farmer has the ultimate authority to manage his animal manure resource to best suite his cropping patterns and weather conditions. This plan is only a guide and should be modified-( mthin reason) to fit those needs from year to year. Maximums and minimums being discussed should not be violated and precautions about off -site run-off of animal waste should be strictly observed. The design parameters contained in this document have been shown to be effective if performed in a responsible manner by knowledgeable persons. It is impossible however to predict all future operational, environmental, and legislative situations which could cause these plans to need 1 modification or be revised at a later date. When possible, this document follows the U.S. Natural 1 WE SON'S SWINE FARM CAWMP ' Resources Conversation Service (MRCS) design criteria and is not meant to contradict standard MRCS guidelines or the design criteria of other organizations. Much of the exhibit information in this document was obtained courtesy of the N,C, Cooperative Extension Service. In case the reader is .not familiar with animal waste utilization plans for agriculture, he or she must ' realize that this document is not a comprehensive teaching manual. In fact no such document can take the place of the owner/operator's experience and desire to learn all there is to know about the operation and maintenance of animal operations, especially with regards to waste management, When possible the engineer has tried to explain the thought process so the farmer could make changes to the plan following the same logic, All assumptions related to decision details are not presented in full explanation for brevity. The development of a CAWMP is a dynamic process. This means that one design decision will affect the next decision, and that decision will affect the next, etc. In the fixture on -site situations will occasionally require plan alterations or adjustments to those parameters presented below. Therefore, the reader should use this plan for guidance and for general standards more than for exact "to the inch" measurements. The farmer/manager however should not grossly exceed the minimum or maximum recommendations so as not to violate the intent of the recommendations. The engineer has tried to weigh all factors in accordance with importance. Parameters like manpower requirements, equipment costs, economics of operations, and the individual's situation enter into the plan design but ' may not be openly addressed in this report, Each swine facility operates differently and must be evaluated on its own merit and the owner/operator's willingness to maintain best management practices or BMP's. Irrigation information presented in this document may relate to a new, existing,. or modified system. Either way the engineer is presenting this information to demonstrate the adequacy of the equipment and to give general guidance as to performance parameters, It will be completely up to the irrigation system operator to operate the system in accordance with these plans, to protect the surface water and ground water of the State of North Carolina, and to adhere to all rules and regulations related to animal waste utilization. ' All specifications within this document or other documents provided by EES are acceptable for use to satisfy the animal waste management rules found in the publication titled NCDEBNR, Division of Environmental Management, Title 15A:02K Section .0200. The reader should refer to this State publication for regulatory details. IREPORT OBJECTIVES 1. To describe the Gold Leaf Farm (and Wilson's Swine Farm) site characteristics and operational features, To explain to the reader where the farm is located, what type of production is occurring, and significant animal waste management practices. Descriptions and explanations about crop production, lagoon storage capacities, crop yields, etc. will be given for background. ' 2. To review the farm's manure application areas, soil types, and plans for crop production. This would include an evaluation of the adequacy of existing equipment for current and proposed irrigation needs. WILSON'S SWINE FARM CAWMIP 3. To list the crops to be grown, which crops will receive animal waste, Realistic Yield Expectations (R.Y.E.), Plant Available Nitrogen (P.A.N.) uptake by crop, some general cropping patterns, and animal waste application windows. 4. To provide general guidance to the farmer and/or irrigation operator as to some fundamental irrigation equations and principals so on-site waste application adjustments can be made as needed. This will include critical elements such as application amounts, precipitation rates, gun cart travel speeds, and a general water balance discussion between the irrigation routine and storage capabilities of the lagoon system. 5, To add emphasis to environmental concerns related to the protection of surface and groundwater at and near the farm. This will include insect and odor control information. 6. To provide a certifiable set of animal waste management plans (including information provided by others) that will accommodate the specific farm needs, be cost effective to the farmer, and meet the basic criteria of prudent and effective animal waste utilization and irrigation. ON-FARM DETAILS General Site Information and Location The physical location of the farm parcel is in the north eastern part of Richmond County approximately 9 miles north east of Ellerbe and approximately 2.5 miles south east of Derby, Entrance to the farm is off SR# 1465 (Sycamore Lane Road) about 1, 100 feet north of the intersection of SRj� 1471 and SR4 1465. The farm consists of approximately 300 acres total. The nearest named stream to the farm site is Drowning Creek and it is located north east of the farm according to USGS quadrangle maps, Exhibits 1, 2, 3, 4 and 7 show various views of the property. The farm property is bordered by mostly wooded land or farm land with some residential dwellings scattered around the immediate community. Sandhill Game Land borders a section of the property on the south east corner. A travel trailer campground lies approximately 1. 5 miles north west of the farm in a direct vector. Gold Leaf Farm has only one swine production complex on the parcel. This production complex is a feeder to finish operation with 8,800 head, Wilson's Swine Farm grows hogs for N.G. Purvis Farms, Inc., a Moore County based integrator. A single stage anaerobic lagoon stores and treats the liquid swine effluent. When needed the swine liquid is recycled into the houses to recharge the waste removal systems. On occasion lagoon effluent is pumped from the lagoon and land applied via an existing spray irrigation system. The effluent is applied to farm grown crops at agronomic rates and acts as a commercial fertilizer substitute. The swine population at this complex is not being changed, To the engineer's knowledge, there have been no occurrences of effluent and/or sludge releases at this farm parcel. In addition to growing a multitude of crops and swine, Mr. Wilson has several poultry houses on his farm. All chicken manure will be transported off the farm in the future. I 1 WILSON'S SWINE FARM CAWMP Specifications contained in this report will relate to proper animal waste utilization. Throughout this document there will also be information and suggestions providing helpful hints on odor control, insect ' control, mortality management, as well as general long term overall waste management. Topography, Drainage, and Surface Waters The topography at and around the farm parcel ranges from almost flat to gently rolling hills ' with all of the drainage moving in a general north east direction and eventually into Drowning Creek. In addition ' there are several unnamed tributaries (i.e. broken blue line streams) on the farm parcel which terminate at Drowning Creek. From aerial photographs and on -site observation there are three fresh water ponds on site. A composite USGS topo map of the area can be seen as Exhibit 2, The USGS ' topographic maps containing this information are the West End Quadrangle map (photo revised 1982) and the Hoffman Quadrangle map (photo revised 1982). Coordinates for the Wilson's Swine complex are approximately Longitude 79 degrees, 36 minutes, 20 seconds; Latitude 35 degrees, 7 minutes, 26 ' seconds. Drowning Creek lies approximately 7,800 feet north east of the anaerobic lagoon in a direct vector ' and approximately 3,000 feet from the closest land application field. The down -slope hydraulic path to Drowning Creek is greater than the straight line distance. Three unnamed -named tributaries (broken blue line streams) can be found on the farm, mostly on the northern farm side. All three of the fresh water ponds are located on these broken blue line streams. From the USGS topographic representations and from conversations with the farm owner, flow in these streams depends on rainfall. In warm dry weather these streams may cease to flow. Drowning Creek is a WS2 water supply near the farm. No towns are know to get their water from the Drowning Creek immediately down stream from the farm site. Crop fields are located all around the Gold Leaf Farm parcel. ' The discharge of swine effluent to the surface waters of N.C. is prohibited. Therefore no effluent should be allowed to make its way into the nearby streams and rivers. While no intensive animal ' farming operation is immune from wastewater discharge accidents, adhering to the safety guidelines within this document and careful management should greatly minimize any such accidents. A sudden dam breach causing a significant release of effluent is very unlikely but existing dam evaluations are beyond the scope of this document. The reader should note however that the engineer did observe the lagoon and its earthen dike being installed and verified it was constructed according to NRCS guidelines. Likewise run-off from excess irrigation is not allowed. In a discharge event, the effluent ' would be very dilute prior to it reaching any public water supply intake. While the effects of any such occurrence is serious, the engineer believes any major threat to a drinking water supply is minimal and would not have dramatic and prolonged effects on the availability of the drinking water supply. Municipal water intakes would be more than 10 miles away from the farm (downstream). Stream aquatic life would be in jeopardy associated with any large and sudden release of swine effluent especially if the discharge would occur at dry times when stream flows are small. The extent of such an accident would depend on the quantity and quality of the effluent. The natural slopes within the spray fields at the farm range from 0 to 8 percent, with one field from 2 to 10 percent. In general rainfall run-off` flows away from or around the confinement housing and the lagoon areas via pre -determined grass water ways and ditches. The swine houses are not guttered. ' Most surface flowing water that might initially flow toward the lagoon is intercepted so this water is 4 1 I I I I I I I I I I I I I I 11 D I WILSON'S SWINE FARM CAVAT diverted around the outside of the lagoon, Therefore only rainwater falling directly into the lagoon adds to yearly volume increases. None of the farm land which is receiving animal manure should not be impacted by 100 year flooding, This was not verified with flood insurance maps but is a reasonable assumption given the positions of the fields (see Exhibit 2). Animal Waste Related Set -Backs Or Buffers There are numerous regulations related to set -backs and buffers from intensive livestock operations. Unfortunately these values are subject to rapid change due to legislation, making them hard to always follow. The engineer has made an attempt to list the appropriate set -backs below according to the .0200 regulations, General Statue 106 (Senate Bill 1080), Senate Bill 1217, House Bill 515, etc. as of this report date. Tables I and 2 show various buffers or set -backs that apply to swine and dairy operations. Table 2 shows minimum distances from wetted areas, usually from irrigation, The reader should note that the set -backs shown are dependent on the time the farm was sited. Gold Leaf Farm has been in business for many years but the swine facility was sited in August of 1994. Wind conditions, neighbor activities, crop growth, temperatures, etc, may require that buffers be increased. Wind direction is predominately from the west and southwest in Piedmont North Carolina. Be particularly careful to avoid spray drift if irrigating on windy days. TABLE I "FACELYff SET -BACKS" FOR NEW OR EXPANDING OPERATIONS SET -BACKS FROM -- SWINE. cows -FACIELITY Residences (farms exis#ng before 4-15-87) 300 feet 300 feet (farms sited before 10-1-95) 750 feet 750 feet -Residences Residences (farms sited after 10-1-95) _ ___ 1,500 feet 750 feet Public use area, church, hospitals, schools, picnic areasaarks, etc. (farms exist�iS before 4-15-87) 300 feet 300 feet . Public use area, church, hospitals, schools, picnic . areas, parks, etc. (farms sited before 1044-95) 750 feet 750 feet Public use area, church, hospitals, schools, picnic areas, parks, etc. (farms sited after 10-1-95) 2,500 feet 750 feet Property fines • Farms sited before 10- 1 -95 • Farms sited between 10-1-95 & 10-1-96 • Farms sited after 10-1-96 100 feet? 100 feet 500 feet 100 feet? 100 feet? 100 feet? Blue Line Streams (USGS Quad. Maps) 100 feet 100 feet Water wells serving the farm propn 100 feet 100 feet Water wells not serving the farm prope� 500 feet 100 feet 100 ye�flood plain Not Allowed Not Allowed ? = This setback has not been confirmed, but it is considered a good recommendation. WILSON'S SWINE FARM CAWMP 1 n 1 1 11 1 1 Facilities would include the confinement houses, feed bins, lagoon, lagoon dam, etc. Access roads, stormwater control devices (i.e. grass water ways),'irrigation fields, piping, etc. are not part of the facilities under the above set -back limitations according to the engineer's understanding. However the grower should refer to legal counsel and/or regulatory agencies to confirm these opinions since there is much regulatory confusion about such matters. TABLE 2 "WASTE APPLICATION SET -BACKS" FOR ANIMAL OPERATIONS ( NEW AND EXISTING) WASTE APPLICATION SET -BACKS FROM — SWINE COWS Residences or occupied dwellings 200 feet 200 feet Public use area, church, hospitals, schools, picnic 200 feet 200 feet areas parks, etc. Any property line not owned by the farm (except as No Specification (50 ft. No Specification (25 ft. shown below) recommended, more is recommended, more is better) better Any property line with an occupied dwelling on that adjacent property. • Farm sited before 10-1-95 ........................... 0 feet (more is better) No Specification (25 ft. • Farm sited between 10-1-95 & 8-27-97........ 50 feet recommended, more is • Farm sited or expanded after 8-27-97 ......... 75 feet better) • S ra elds put in place after 8-27-97 ......... 75 feet Public roads and ri t-of wa + 25 feet recommended? 25 feet recommended? Shallow drainage ditches or ass water ways ++ 0 ft use extreme caution 0 ft use extreme caution -Irrigation ditches or canals Lflowing or usually full 25 ft more is better 25 ft more is better Perennial Streams (i.e. Blue Line Streams from USGS Quad. Maps) other than an irrigation ditch or Canal • Farms sited before 10-1-95 .......................... 25 feet (100 ft is better) 25 feet (100 feet is • Farms sited between 10-1-95 & 8-27-97....... 50 feet (100 ft is better) recommended) • Farm sited or expanded after 8-27-97 ....,.... 75 feet (100 ft is better) • Sprayfields put in place after 8-27-97 .......... 75 feet (100 ft is better) Water wells serving the farm property 100 feet 100 feet Water wells not serving the farm 2roperty 100 feet 100 feet 100 year flood plain Allowed but use caution Allowed but use caution— ? = This setback has not been confirmed, but it is considered a good recommendation. + = Typical right-of-ways from secondary roads in NC is 30 feet from the center line of the road. This means to stay 25 feet away from the right of way or a total of 55 feet from the center line of the road. The engineer would suggest a buffer of at least 75 feet from public road right-of-ways if using big gun irrigation to avoid unpleasant accidents, especially in windy conditions. Twenty five feet is recommended if using a "honey wagon" to broadcast near public road right-of-ways. ++ = A light application of effluent over grass water ways to maintain a good grass cover is acceptable. This is different from deep ground water lowering ditches. Use good judgment and plan this type of activity away from rain events. Do not irrigate in wet Iands if avoidable. Do not heavily apply waste in valleys which are subject to high rainfall run off or in wet weather drainage ways. 100 feet buffers from perennial water (i.e. blue line streams) are recommended by the engineer for all fields where waste is to be applied (if applicable). 6 IWILSON'S SWINE FARM CAWNIP I I I I I I I I I I I I I I Miscellaneous Site Details There are no dwellings, structures, roads, or bridges between the anaerobic lagoon and the nearest creek or branch. In North Carolina the prevailing winds are typically from the south-west blowing to the north-east. There are no high density residential developments, hospitals, schools, or parks immediately north east of the Gold Leaf Farm parcel but some individual dwellings do exist in the nearby community. The land application of waste should not be inhibited by these nearby dwellings as long as all precautions and safeguards are followed. SR# 1465 is not designated a N.C. Scenic By -Way. From limited observation, the engineer did not observe any unusual natural or archeological features at this farm parcel where waste is to be applied. No endangered or threatened wildlife species were noted. Most wildlife habitat at this farm have been provided and are being maintained by the owner (e.g. fresh water ponds, wooded buffers, etc.). Animal Waste Descriptions and Related Information Anaerobically treated swine effluent is the only type of animal waste to be applied to the fields and crops on the Gold Leaf Farm proper. As mentioned earlier, the chicken manure will be hauled off site. Sludge from the anaerobic lagoon has not been scheduled for removaL However in the future it will need.to be scheduled for land application. Sludge removal and its associated land application is not part of this waste utilization package. TABLE3 General Swine Farm Data For Wilson's Swine Farm lype of facili!y Feeder to Finish Original farm siting 1994 Number of head 8)800 Average head weight 135 pounds Total SSLW 1,188,000 pounds. LaSoon'construction completed 1995 Number of lagoons I Lagoon for storing excess water First Lonly) stage Future expansion plans None - A BRIEF REVIEEW OF THE WELSON'S SWINE FARM LAGOON SYSTEM. General The Wilson's Swine Farm anaerobic lagoon was built in 1995. Environmental Engineering Services developed the design specifications for this lagoon. For brevity the engineer will refer the reader to the original document for design and construction details. The revised CA�NW report herein will not concentrate on the lagoon construction efforts but will give known volumes to the reader and relate how they affect the waste utilization plan. WILSON'S SWINE FARM CAWMP The swine confinement houses at this farm use shallow under slat puts with pull -plug type drains for waste removal. All wastewater generated within the confinement houses drains to the lagoon by ' gravity. Wastewater is stored inside the lagoon until ready for irrigation. Transfer pipe outlets from the houses terminate below the water surface within the lagoon. ' Description of Waste Treatment Modem intensive livestock operations with a liquid waste component typically use on -farm anaerobic lagoons to both store and treat the animal manure, These lagoons rely on bacteria to decompose the ' organic matter in the wastewater into gases, liquids, and sludges or solids. In addition significant pathogen reduction is achieved by the process, Lagoon Shape and Flows There is no one special shape required for the design of anaerobic lagoons, Lagoon volume is a ' more important criteria than is shape. Very shallow water depths are discouraged. The anaerobic lagoon at this farm ' has no outlet and its water level will vary with wastewater generation, irrigation, and rainfall, Irrigation does and will occur out of this single lagoon. The lagoon has a rectangular shaped surface area and more or less flat bottom. The interior of this lagoon could not be viewed because of existing effluent but the original interior shape is known from measurements that were taken in 1995, This lagoon has an imported clay liner which was compacted as it was installed. The farm lagoon was built according to NRCS standards at the time of construction. The farmer has reportedly staked his lagoon to show the minimum and maximum water levels. 1 Sludge Holding Capacity The Wilson's Swine Farm lagoon was designed to contain 5 years of sludge accumulation. The current sludge depth is not known for this structure. The engineer is assuming the farm manager will address sludge removal in the not too distant future. The manager should plan for sludge removal at an optimum time of crop growth and weather conditions and have a certified plan reflecting his or her desires. For the farmer's reference, planning and future consideration, the Iagoon was designed for the following sludge accumulation. TABLE 4 Slude_Storage Volume Designed for The Wilson's Swine Farm Lagoon 5 years of storage 1 2,000,000 gallons (267,380 cubic feet) +/- Typical Design Treatment Volume The design treatment volume (sometimes called Minimum Design Volume) is the volume of ' wastewater needed to maintain optimum conditions for bacterial growth in anaerobic lagoons. This volume may require several months to obtain once filling begins on new lagoons. The owner should be careful to add water to the lagoon until one half of the design treatment volume is achieved before adding swine manure to new lagoons. The operator should always strive to maintain a liquid depth greater than b feet in single stage or first stage lagoons to control excessive odors. Minimum depth maintenance does not apply to storage only ponds. Second stage lagoon water levels can be lowered ' below the 6 feet level before the on -set of long wet seasons. I I I I I I I I I I I I 11 I 7 I I I WELSON'S SWINE FARM CAVIW Requiring enlargements of existing lagoon systems to meet current NRCS design criteria must be evaluated on a case-by-case basis since they are usually full of effluent and it is often difficult to make them larger, It is best to view actual effluent test results to see if adequate treatment is taking place, Below the reader will see the design volume of the lagoon in question. Historical treatment effectiveness of this lagoon system will be discussed later, TABLE5 Minimum Design Treatment Volume for Wilson's Swine Farm I- Stage Anaerobic Lagoon 1 8,300,000 gallons (1,109,626 cu, ft.) Six Month Wastewater And Rainfall Storage Wastewater is typically pulled,�off of the top of a last stage lagoon and recycled to the confinement buildings for re -use. Excess water accumulation will eventually be spray irrigated on crops. Naturally the farmer wifl not'desire to irrigate every day or every week, Ukewise there will be time periods when the weather will not permit responsible irrigation. This requires there to be storage volume built into the lagoon system to give the farmer safety and flexibility in the irrigation routine. In North Carolina the time period for this part of the design can vary between three and six months or occasionally less if intensive waste management is used, Table 6 shows a 6 month water storage volume and a I month storage volume for this farm's lagoon. The six month storage volume includes excess wastes produced by the animals, spillage or wasted water, clean-up water, and excess rainfall (less evaporation) directly into the lagoon. This does not include rainfall run-off water from outside the lagoon since it is usually diverted by earthen embankments and grass water ways. These are 'took values" only. TABLE6 Typical Wastewater Storage Needs - Book Values: Six Months 4,443,120 gallons (594,000 cu. ft) One Month 740,520 gallons (99,000 cu. ft.) +/- Table 6 shows book values for excess wastewater production based on generalized climatological data and known case histories of hog production. This data also accounts for the average evaporation which occurs from lagoons. However this data can vary greatly with seasons and unusual weather conditions. The engineer thinks it is acceptable to use if the lagoon is uncovered and mostly free of floating organic mats and crust. An actual rainfall balance should be used if the structure is covered such as with most dairy waste storage ponds, Storage Of The First 25 Year - 24 Hour Storm At any time in North Carolina there may occur a severe rain producing storm which can deposit considerable amounts of water quickly. The standard storm surge aflowed in lagoon design is the 25 year - 24 hour rainfall event. This storm event is historicafly different between the Mountains, Piedmont, and Coastal plain and can even vary between neighboring cities. The 25 year - 24 hour storm used for the lagoon design was 6.5 inches. 9 IWILSON'S SWINE FARM CAWNP There Should Be No Surface Run -Off From Surrounding Areas Allowed To Enter The Lagoon. All Run -Off Shall Be Diverted Around The Lagoon Via Earthen Embankments, Grass Water Ways, Or Similar Water Diversion Techniques, One 25 year - 24 hour storm volume for this farm is shown below. This value must be considered above the 6 month storage volumes. TABLE7 Estimated Volume For One 25 Year - 24 Hour Severe Storm: First Storm Storage 778,728 eet) _gallons (104,108 cubic f Storage Of The Second 25 Year - 24 Hour Storm (Sometimes Called Normal Freeboard) For animal waste lagoons, normal freeboard is defined as the added depth needed for containment of a second 25 year -24 hour storm event. When the Wilson's Swine Farm lagoon was constructed there was not a design criteria for a second storm allowance. While the second storm allowance would be the same as the first if used, the second storm allowance for this farm is zero. Wilson's Swine Farm Lagoon Normal Freeboard Volume: 0 gallons (0 cu. ft.) Emergency Freeboard Emergency freeboard is the extra depth added to a lagoon for safety against a random embankment overflow or dam washout. This extra depth is a safety measure and prevents water from spilling over the dam, resulting in dam erosion and complete or partial dam failure. This amount of added depth is usually selected to be I foot but can be 2 feet in some cases. This freeboard is between the top of any emergency overflow and the top of the dam, Wilson's Swine Farm Lagoon Emergency Freeboard: I foot Since emergency overflow discussions have no bearing on animal waste utilization, no additional detail on emergency overflow design will be given herein. See the EES lagoon design package for emergency overflow design details. High Water Markers for Liquid Levels As required by regulation, the farmer shall install a permanent pole or metered stick or stakes inside the lagoon or waste storage pond so the operator can tell at a glance the current water level and volume inside the lagoon. The engineer recommends the farmer use some type of highly visible marker divided in increments so he/she can tell at a glance the storage volume remaining in the lagoon. Pole markings should be no greater than I foot apart, but six inch graduations are better. Eghly visible permanent markers mounted up and down the interior side slope of the lagoon will also serve the same purpose, If wooden stakes are used they should be made out of treated lumber. As a minimum the farmer shall install a permanent marker at the "pump on" level and one at the "pump off' level. The "pump on" level is below the allowance for any storm Surges. A mid -way marker is also very helpful for approximating volumes if the marker is not graduated. Important lagoon water levels are shown below in Table 8. See Exhibit 29 to view a graph of lagoon volume vs. depth. 10 IWILSON'S SWINE FARM CAWNF I I I I I I I I I I I I I I I I I TABLE8 ARproximate Levels To Stake Inside The Lagoon START PUNTING BEFORE HERE STOP PUMPING AT LEAST BY HERE ET BELOW OVERFLOW) (FEET BELOW OVERFLOW) Soon 0.7++ 4.4 ++ = Storage for only one 25 Year - 24 Hour Storm available between here and overflow. Please remember, the emergency overflow is NOT the top of the dam, TABLE9 OVERALL DESIGN SUMMARY FOR THE GOLD LEAF FARM LAGOON All tabular values are presented as calculated but are close approximations. Tabular values may vary a little from design values. See Exhibit 29 for a graph of as -built lagoon data. CONTROL PROGRAMS FOR WILSON'S SWINE FARM Odor Control And Lagoon Management (apply as needed) Note: Much of this document's text and exhibits are directly or indirectly related to odor control. Likewise, common sense plays a very important part of any odor control program. The below list of items is not intended to be all inclusive, Please refer to all information related to this farm, including suggestions made in the attached exhibits. See Exhibit 18 for an odor control checklist. I . Use common sense and constant observations to prevent lagoon upsets. 2. It is desirable to add manure daily or every other day in regular doses. This is preferred to slug loading the lagoon at irregular intervals or starving the microorganisms. 3. The lagoon sludge and/or wastewater shall be tested to determine its nutrient content prior to land applications. This shall be done every 60 days or within 60 days of major application events. Send effluent and sludge samples to the N. C. Department of Agriculture, Plant, Waste, and Tissue Lab, 4300 Reedy Creek Road, Raleigh, N.C. 27607, phone (919) 733-2655, Plant or crop tissue I I Added Liquid Depth (Fed) Total Liquid Depth from Bottom Of Lagoon (Feet) Added Volume (Gallons) Total Volume (Gallons) Sludge 2.10 2.10 2,000,000 2,000,000 Minimum Dop Volume 8.50 10.60 1023-OOPOOO Six Month Storage Volume 3.70 __8,300,000 14.30 4,443,120 14,743,120 Surface Mow Included in six months storage Included in six months storage Included in six months storage Included in six months storaize Extra Storage Capacity 0 14.30 0 14,743,120 First 25 Year - 24 Hour Storm 0.70 15.00 778,728 15,521,848 Normal Freeboard (second storm) 0 I 15.00 I 0 15,521,848 Emggena Freeboard 1.0 16.00 N/A N/A Totals ---- — - 16.00 ....... 15 521,848 All tabular values are presented as calculated but are close approximations. Tabular values may vary a little from design values. See Exhibit 29 for a graph of as -built lagoon data. CONTROL PROGRAMS FOR WILSON'S SWINE FARM Odor Control And Lagoon Management (apply as needed) Note: Much of this document's text and exhibits are directly or indirectly related to odor control. Likewise, common sense plays a very important part of any odor control program. The below list of items is not intended to be all inclusive, Please refer to all information related to this farm, including suggestions made in the attached exhibits. See Exhibit 18 for an odor control checklist. I . Use common sense and constant observations to prevent lagoon upsets. 2. It is desirable to add manure daily or every other day in regular doses. This is preferred to slug loading the lagoon at irregular intervals or starving the microorganisms. 3. The lagoon sludge and/or wastewater shall be tested to determine its nutrient content prior to land applications. This shall be done every 60 days or within 60 days of major application events. Send effluent and sludge samples to the N. C. Department of Agriculture, Plant, Waste, and Tissue Lab, 4300 Reedy Creek Road, Raleigh, N.C. 27607, phone (919) 733-2655, Plant or crop tissue I I 1 WILSON'S SWINE FARM CAWMP samples can also be sent for regular analysis. Contact the local Cooperative Extension Service for additional details and phone numbers. Keep in mind that sludge applications will likely alter routine liquid application rates so do not confuse sludge and slurry applications with liquid effluent. See Exhibit 9 for waste sampling instructions. 4. Keep grasses'and vegetation out of the lagoon. Permanent floating organic mats are not likely to occur on swine lagoons, Such mats will not interfere with performance but should be removed to help control odor and insects. Animal health consumables, rubber gloves, plastic bags, and trash tend to accumulate in lagoons and should be cleaned out regularly, Keep it neatl 5. Lagoon water levels should be lowered before the on -set of wet weather seasons and in accordance with on -farm crop needs, Leave plenty of room for heavy rainfalls or long wet seasons. Review freeboard requirements and keep enough freeboard for the appropriate storm surges. 6. Regularly inspect the lagoon dam and earthen embankments for settling or bulges, side slope stability, rodent damage, jug holes or pock marks, erosion scars, wave action damage, weeping, etc. Weeds should be mown at least one time per year and two times per year in heavy growth years so the operator can see problems before they get serious. 7. Do not drive vehicles across emergency spillways, Keep the spillway clear of limbs, tall plant growth, logs, floating debris, sedimentation, etc. Watch for erosion and settling. 8. Grazing on dams and embankments can cause problems and is not allowed. 9. Inspect all dams, earthen embankments, and emergency spillways at least two times per year or after every significant storm event. The owner/operator shall keep a written record on all inspections, maintenance and repairs done on the lagoon and or dam. 10, Lagoons with floors below the seasonably high water table should maintain the water levels in ,the lagoon at or slightly above the seasonably high level, 11. Always maintain at least 1 foot of freeboard in lagoons with pump systems. If pump units are not owned by the farmer where he/she has control of the use of the pump then the farmer should maintain at least a 2 feet freeboard. 12. Try to avoid.large rapid liquid level reductions inside the lagoon. Always observe the inside dam sides for possible liner sloughing during rapid liquid draw -downs. Repair damaged lagoon liners immediately. 13. Emergency spillways should be kept clear of trash and debris. A good grass cover should be maintained at and down slope of emergency spillways. 14.Once new lagoons are constructed and ready for filling, it is very important to first add water to the lagoon prior to adding swine manure. The owners should be careful to add water to a new lagoon until at least one half of the lagoon design treatment volume is achieved before adding swine manure. In first stage lagoons the operator.should always strive to maintain a liquid depth of about 6 feet (does not apply to storage only ponds). Initial water addition to the lagoon shall be from water wells on the farm or from nearby creeks, but if storm water run-off can be easily added to the lagoon it may be added in place of well water. Do not allow lagoon side walls to become eroded when filling. 15. Research literature suggests a pH of 7.5 to 8,0 be maintained in an anaerobic swine lagoon to obtain optimum treatment conditions and minimize odors. During lagoon start-up the acid forming bacteria will tend to populate faster then the methane forming bacteria and can lower the overall pH of the lagoon water. If this occurs, the owner/operator should add hydrated lime to the lagoon at a rate of 1 pound per 1000 cubic feet of water. The lime can be applied to the surface of the 12 1 WILSON'S SWINE FARM CAWW ' lagoon and mixed into the surface waters until a proper pH is obtained. Start adjusting the pH if the lagoon water drops to or below a pH of 6.7. ' 16. The only way to accurately estimate the volume of sludge in an anaerobic lagoon is to take measurements. This can be done by using a "sludge judge" or a variety of other measuring devices. Measure sludge accumulation at least one time every 2 years. Plan sludge removal events ' as desired by the farmer in accordance with the waste utilization plan, weather conditions, etc. PLAN AHEAD! 17. Avoid unnecessary agitation of the lagoon when not irrigating. This will help control odors. Take tmeasures to allow water to flow into the lagoon in a gentle fashion instead of splashing or cascading. Inlet piping should be placed below water surface as long as the water inside the houses will drain out fully. Extreme care should be used when filling the lagoon so as to avoid ' eroding a scar into the side of the lagoon and exposing undesirable soils. Use temporary flexible drainage pipe if necessary to transfer water to the bottom of the lagoon area. Flexible pipe can be ' left in lagoon. 18. Effluent piping from the confinement housing should be a minimum of 6 inches in diameter, however 8 inch piping may be used. Gravity flow piping should be sloped according to the ' recommendations of the building contractor. It should be PVC piping with glue joints. The terminal end of the piping should extend just under the water surface. If the pipe outlets are under water and the pipes are air tight the pipes should be equipped with vapor traps and vents to ' prevent gasses from moving back toward the confinement houses. Clean out ports should also be provided for each set of pipes. USE EXTREME CAUTION WHEN INSTALLING PIPES ACROSS FILL MATERIAL SUCH AS A DAM. CONSULT THE ENGINEER OR NRCS ' BEFORE DIGGING. 19. Lagoon start-ups are best done in warm weather, particularly in the northern climates. This is less important in southern states. Careful consideration to pH and gradual start-up loadings can help ' off -set cool weather start-ups. 20. Irrigation pump intakes should be a minimum of 18 inches below the lagoon liquid surfaces. The operator may elect to occasionally agitate the sludge on the lagoon floor while irrigating in order ' to minimize sludge build-up. Any irrigation pump and irrigation nozzles should be designed to pump solids if this is part of the irrigation plan. If solids are agitated when irrigating, account for this in your waste application amounts. ' 21. Take extreme care to select optimum conditions for spray irrigation of wastewater and sludge removal events. Careful planing will help minimize odors. Irrigate wastewater in dry warm weather if possible, preferably before 12 noon. Avoid weekend and holiday irrigation unless rabsolutely necessary. Try to irrigate when wind is not blowing toward neighbors. 22. New products are being developed to help minimize odors from swine operations. The owner/operator may utilize such products but these should only be utilized according to ' manufacture's recommendations and with caution. Many of these products do not reduce odors and are a waste of money. Rapid additions of enzymes or chemicals could cause microbial upsets. ' 23. In North Carolina prevailing winds blow from the southwest toward the northeast. Plant or maintain trees on the west and southwest side of the farm to act as a wind break. Plant trees between irrigation fields and neighbors or public highways. Avoid spraying on windy days or ' when the wind is blowing toward nearby neighbors. 24. Keep trash, dead animals, and spilled feed cleaned up and properly disposed. Regularly haul off dead animal carcasses or bury them according to accepted carcass disposal methods. ' 13 IWELSON'S SWINE FARM CAWW 25. Keep at least 12 inches of air space between the bottom of concrete slats and under floor waste accumulations. Odor Control And Air Quality'Regulations (recent) The NC Environmental Management Commission (EMC) adopted temporary odor rules in February 1999. Permanent rules are scheduled to be adopted within the year. Most of these rules are mentioned in the above section but are being shown ieparate for emphasis, These rules are listed below for the fanner's information. I . The discharge point of the flush water discharge pipe shall extend to a point below the surface of the animal wastewater lagoon. 2. The carcasses of dead animals shall be properly stored at all times and disposed of within 48 hours. 3. Spray irrigation activities of wastewater can not be allowed to drift beyond the farm boundary except for the purposes of maintaining a safe lagoon freeboard. This would be an emergency situation. Farmers must contact the Division of Water Quality (DWQ) in emergency situations and before irrigating effluent during storms. 4. Animal wastewater application spray system intakes shall be located near the liquid surface of the animal wastewater lagoon. In other words they can not be located more than 18 inches below the surface. 5� Ventilation fans shaH be maintained according to the manufacturer's specifications. 6. Animal feed storage containers located outside of animal containment buildings shall be covered except when necessary to remove feed. T Animal wastewater flush tanks shall be covered with a device that is designed for ready access to prevent overflow or shall have installed a fill pipe thaf extends below the surface of the tank's wastewater, Insect Control And Mortality Management Insect control is an important aspect of the day to day operation of a swine production facility and assists the farmer in being a "good neighbor". Below is a list to consider in an insect control program. Also refer to Exhibit 19 for an insect control check list, I . The farmer shall at all times strive to keep weeds and tall grass from growing uncontrolled around the lagoons. Good weed control will help minimize insect problems. 1 Keep large floating mats of leaves, trash, and debris cleaned out from the lagoon, These, mats can tend to form a habitat for insects and flies. Dispose of all organic materials and trash in containers or dumpsters. 3. Keep dead animals picked up, placed in carcass disposal containers, and hauled off-site. In warm months have the dead animals removed from the farm every day. 4. Keep all grass mown especially around houses and lagoons. 5. Keep all spilled feed ;�d piles of grain cleaned up. 6. Follow crop stalk and root destruction programs where applicable. Follow all BMP's for crop production. 7. Small pools of water can develop around a farm due to equipment traffic, etc. Keep these depressions filled so water does not stand for long periods, A "dr-/' and manicured farm discourages insect breeding. 14 1 WILSON'S SWINE FARM CAWMP ' 8. The farmer should consult with the local Cooperative Extension Service to discuss an integrated pest management program. Incorporate the use of pesticides and herbicides as needed for insect ' control. 9. Employ good housekeeping! 10. Manure tends to pack into the corners of pits and can cause excessive odors and insects. ' Regularly inspect pits, sump areas, pit walls, etc. for caked manure. Use a high pressure hose to wash out caked manure areas. l l . Remove crusted solids from lagoons, pits, and channels. ' 12. Fly traps which lure flies to them with an attractant well if enough of them are used around a farm, especially if the animal waste is not allowed to sit undisturbed in corners of pits or in hard to reach places. Hang such traps where they will not be damaged by the animals or by machinery and where they can be maintained. 13. The managers at Wilson's Swine Farm use steel containers or dumpsters to house dead animals until picked up by a rendering company (Enterprise Rendering Company, 28821 Bethlehem ' Church Road, Oakboro, N.C. 28129 Ph. # (704) 485-3018). This is their method of mortality management. Make sure all dead animals are placed within this container immediately upon ' removal from the confinement housing. General Sediment, Nutrient And Run -Off Control Suggestions (use as needed) ' 1. The off site discharge of animal waste is prohibited. Surface waters of the state can not be impacted by animal waste. In the future the farmer shall at all times take whatever means necessary to control soil erosion on the farm and prevent sediment or nutrient transport off -site. ' The farmer should use terraces, grass strips, grass buffer zones, farming on the contour, silt fencing, rock dams, etc. in order to control erosion and run-off. However, erosion control design is beyond the scope of this waste utilization package. The local NRCS office may assist in ' developing a long term sediment and erosion control plan if requested by the farmer. 2. The up -slope sides of all lagoons shall have sufficiently sized stormwater diversion embankments ' across their length to convey rainfall run-off to the sides or around the ponds. Rainfall run-off from the buildings should be diverted away from the pond area if possible. 3. After any soil disturbance, and/or final grading takes place, the farmer shall establish permanent ' vegetation around the confinement houses, lagoon dams, and waste application fields. The farmer shall maintain good covers with mowing and fertilizing. Annually collect soil samples for analysis ' and follow fertilizer and lime recommendations. Fertilize and lime native grasses around the site and keep existing ground cover in tact as much as possible. Maintain natural water ways and ditches. Plant new cover grasses as necessary. See Exhibit 8 for soil sampling and plant tissue ' sampling instructions. 4. Repair mulch and seed beds as necessary if areas of dead grass develop or erosion scars occur. 5. Use pesticides and herbicides only as a last resort to keep grass stands healthy. Use good housekeeping techniques to control insects along with or instead of pesticides. 6. New shrubs and trees should not be planted closer than 30 feet to lagoons and never on earthen ' dams. 7. Leave grasses a little long just going into the typical dormant season for the type of grass you ' have, Leave grasses long in buffer areas and in grass water ways. 15 1 I I I I I I I I I F1 I I I I I I I I WILSON'S SWINE FARM CAWNW Personal Safety Considerations Around Lagoons (repeatedftom lagoon design package) i. 'Fencing around the lagoon is an option to the farmer if trespassing is a problem. If the public or children wfll have access to the lagoon area the lagoon should have a stock tight fence installed around its perimeter. Clear warning signs should be installed around the lagoon and be visible from all sides of the lagoon, Unauthorized persons should be kept away from the lagoon area. 2. The owners should install throw type safety devices- within easy access ftom at least 2 places around the lagoon in the event of a drowning accident, Safety ropes should also be kept nearby. At least one person at the farm should have water rescue training. Any person using a boat on the lagoon must wear a fife preserver and have a helper standing on shore in case of an emergency. All farm personnel should have first aid and safety training. 3. Animal manures produce gasses as their solids decompose. Agitation of lagoon solids or agitation of under slat liquids can cause large amounts of gasses to -be released quickly, The owners should be aware that certain gasses are colorless and odorless and can cause asphyxiation and death under severe circumstances (usually in confined spaces and not as likely around a lagoon). It is doubtful gas concentrations would approach explosive levels, but the owners should be aware of such possibilities in confined spaces. Employees should be warned about such dangers and trained in dealing with such matters. The primary types of gases produced by animal manure are listed below: TABLE 10 HydKogen Sulr1de-(H2S): * The most dangerous of gases produced, especially during manure agitation. This gas is corrosive toexposed metal parts. * Colorless with distinct odor, * Heavier than air, acciimulates near the floor. * Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 10 parts per million * Recommended control of gas: Adequate ventilation. o Not readily explosive. Carbon Dioxide -(CO;): Not particularly toxic in normal concentrations. Large quantities can be released during manure .agitation. Not particularly corrosive. Colorless and odorless. Heavier than air, accumulates near the floor. Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 5,000 parts per million Recommended control of gas: Adequate ventilation, Not readily explosive, Methane-(CH4): 16 IWILSON'S SWINE FARM CAWNT I I I F1 L I I I I I I The most explosive of gases produced, especially during manure agitation. Not extremely toxic at low levels. Colorless and odorless. Lighter than air, accumulates near the ceiling. Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 1,000 parts per million Recommended control of gas: Adequate ventilation. falosive at concentrations of 50,000 to 150,000 parts per million (or 5 - 15 %) Ammonia-(NH4): Not extremely toxic in lower concentrations. Irritating to the eyes and respiratory system. Can be released in large quantities especially during manure agitation, Can be corrosive to exposed metal pans, Colorless with very distinct odor. Lighter than air, accumulates near the ceiling, Recommended maximum safe gas concentrations for an 8 hour exposure to humans: 25 parts per million Recommended control of gas: Adequate ventilation, Not readily explosive. 4. Workers should never go under floor slats unless accompanied by a helper and only if adequate ventilation is in place. Drain and clean under slat pits at least 8 hours prior to entering in addition to providing good ventilation. Workers entering confined spaces should follow OSHA guidelines for such activities, 5. The owner/operator may wish to purchase a portable hand held gas meter for questionable environmental situations. 6. Beware of spiders and snakes around swine facilities. 7. Workers should attend to cuts and wounds immediately with the proper first aid. 8. An emergency action plan must be developed for this fann in case an emergency develops. A general plan is discussed later in this document. WASTE UTEL17ATION PLANS AND RECOMMENDATIONS Soils To Receive Waste The USDA/NRCS soil survey maps for Richmond County (Exhibit 4) are not as complete'as some counties. It would. appear from Exhibit 4 that there is only one soil type for the Gold Leaf Farm crop land. That predominate soils series to "potentially" receive animal manure at this site is Candor and Wakulla. Below the reader will find a soil description: 17 1 WILSON'S SWINE FARM CAWW ' Soils At Gold_ Leaf Farm - Crop Land 1. 716B - WcB. Candor and Wakulla Soils, 0 to 8 percent slopes. Soil Description - 1 ' Soil Name.................................................................. Candor and Wakulla Soils Soil Index Number ..................................................... 6 (most probable) Most Restrictive Permeability Zone ............. . . . . . . . ........ 6 in/hr. (approx. ) ' Maximum Long Duration Application Rate ................ Bare Soil = 0.40 In./Hr. (Avg.) Maximum Long Duration Application Rate .. . . . . .... . . . ... On Crop = 0.50 In.IHr. (Avg.) Maximum Short Duration Application Rate ................ On Crop = 0.60 Inches/Hour "Design" Moisture Use Rate (Maximum -Hay) ........... 0.24 Inches/Day "Design" Moisture Use Rate (Maximum-Veg.) ........... 0.18 Inches/Day ' Maximum Irrigation During Peak ET - Hay ....................... Every 4 to 5 Days Maximum Irrigation During Peak ET - Veg. Every 7 to 8 Days Application Amount Range Per Event ..... . ....... . ...... . ........ . 0.3 to 1.0 inches ++ Most of the above soildescription was taken from the NRCS Technical guide, Section II-G (Sprinkler Irrigation Guide). Certain items have been modified. per the engineer's opinion. ' ++ Approximate maximum irrigation in one cycle in the piedmont and coastal plain. Usually irrigation application amounts should be 0,75 inches or less. Highest value assumes a 75% irrigation efficiency and would only be possible in hot and dry weather conditions on slopes less than 8 %. Steeper slopes or cool weather applications will require less intensive irrigation, Do not apply more than 1 inch of wastewater at any one irrigation event. Application amounts of fresh water may be higher. ' On -Farm Nutrient Production From Animal Manure And Its Use On Agricultural Crops There is no more 'important task in the utilization of animal waste than to properly apply it on a ' particular crop at rates which the plants can utilize. Over application can cause nutrients to be washed off to surface water or leached into ground water, and under application can result in a poor crop growth, lower yields, etc. Proper application amounts are known as "agronomic rates", The proper ' agronomic rates can vary from season to season, by crop types, by soil types, by topography, by short term weather conditions, etc. These values are not to be confused with potential hydraulic loadings. Hydraulic loadings will be discussed in another section. The key factor to remember is to not apply ' nutrients to crops in excess of their ability to utilize these nutrients or in excess of water (hydraulic) acceptance rates. Do not be confused and think that there is only one nutrient application rate for a articular crop. Nutrient apRlication will vM as mentioned above. Once raw animal waste is collected and stored it starts going through microbial digestion. Anaerobic lagoons are especially good at breaking down solids and nutrients in raw manure. The microbes in all ' digestion processes consume some nutrients in their metabolism and help reduce the nutrient value of the raw manure. Anaerobically digested animal manure contains nitrogen as well as other macronutrients such as calcium, phosphorous, potassium, eta In addition the effluent contains many micronutrients such as copper, zinc, iron, etc. Currently only nitrogen is considered as the limiting nutrient factor for the land application of animal waste, but in the future other nutrients may become the limiting components, especially if they are found in large quantities within the waste. The farmer ' must perform annual soil tests for potassium, phosphorous, copper, zinc, sodium, etc. The farmer 18 1 WILSON'S SWINE FARM CAWAe ' should alwa s be aware of the total nutrient composition of his/her waste and alwa s look at other nutrients besides -nitrogen since these can seriously effect crop health. Some discussion about ' nutrients and metals will be given in this plan. Exhibit 13 shows maximum metal loading in soils. Below the reader will find estimated nutrient amounts expected to be produced from the swine waste. These values are subject to change with future waste analyses. ' Nitrogen ' Plant Available Nitrogen or P.A.N. in animal waste can be most reliably estimated by using an average of actual chemical analyses, When data is not available the designer can use some standard design numbers (i.e. book values) such as those issued by the N.C. Cooperative Extension Service, MRCS ' publications, etc. Book values are often used if there are not at least 5 consecutive waste analyses to average (i.e. 2 per year for 3 years or 3 per year for 2 years). All nitrogen figures discussed within this report are given as P.A.N. As a word of caution, NCDA waste testing is only as reliable as the care with which the sample is retrieved. Therefore the farmer should take extreme care to collect representative waste samples. The same would be true for soil sampling. The reader can see Exhibit 9 for waste sampling instructions and Exhibit 8 for soil sampling instructions. ' Animal manure from Wilson's Swine Farm is the only source of animal waste that will be applied to the Gold Leaf Farm crop land. Table 11 (below) shows recent test data from the swine lagoon. This data was collected by Mr. Bryan Wilson and provided to the engineer (also see Exhibit 5). In addition Table 11 shows "average book values" for similar type hog operations. The actual on -farm test data only represents 2 sample dates or sample events. The reader should note that according to DWQ guidelines and NRCS guidelines there is not enough long term testing data available from Wilson's ' Swine Farm to draw strong conclusions about P.A.N. amounts in the effluent. In addition the samples were all taken in warm months which could also skew the data. Because the actual test data is higher than the book value, the engineer has chosen to use a value slightly over the average book value to estimate nitrogen production. However the engineer would like to caution the; farmer to closely watch future NCDA test results since the few available RAN. values show levels of nitrogen sigWfiggntly ' above the book averages. REMINDER; In the future the farmer must collect waste samples at least 3 times aer year to accurately track nutrient levels in the lagoon effluent. Collecting samples one time per season (4 times per year) is a better plan if at all possible. 1 Gold Leaf Farm Nitrogen Value Determination Number of Head: 8,800 top hogs. ' Type of operation: Feeder to Finish Estimation source: NCDA test results and MRCS book value averages . Estimated average weight per animal unit: 13 5 lbs ' Estimated average excess water production (rainfall added) = 1.0 cu. ft, Ab. Excess water production est. source: NCSU - Cooperative Ext. Service. 19 1 WILSON'S SWINE FARM CAWNiP 1 1 TABLE 11 Estimated P.A.N. Production On Wilson's Swine Farm - Annual Totals DATE OR APPLICATION P.A.N. PER ESTIMATED TOTAL P.A.N. TYPE OF TECHNIQUE UNIT FOR GALLONS OF PRODUCTION SAMPLE LIQUID WASTE EFFLUENT TO (POUNDS PER YEAR) , (POUNDS PER IRRIGATE 1000 GAL) ANNUALLY GALLONS 7-9-97 Irriaced 3.1 NIA NIA 7-9-97 Irrigated 3,0 N/A NIA 6-17-98 Irri ted 3.5 NIA NIA 6-17-98 Irrigated 3,1 NIA NIA 6-17-98 Irrigated 3,9 NIA NIA Average of Irrigated 3.3 8,900,000 29,370 Actual Data NRCS Book Irrigated 2.5 8,900,000 22,250 Value Selected Design Irrigated 2.75 8,900,000 24,475 Value Copper And Zinc Copper and zinc are trace metals (heavy metals) often found in animal type waste and will appear in the anaerobic lagoon effluent in small amounts. Heavy metals concentrations are usually higher in anaerobic lagoon bio-solids (sludge) than in anaerobic lagoon effluent. Plants must have a limited amount of these metals in order to thrive. Copper and zinc can accumulate in soils and may eventually reach high enough levels to become toxic to plants (phytotoxic) if applied year after year, especially if applied in large amounts each year. Different plants have different tolerances for these metals, Harmful metal accumulation levels will also depend on the cation exchange capacity (CEC) of the soil. Exhibit 13 shows these two metals and relative harmful levels. The land owner or operator should always try to keep the heavy metal levels as low as possible. MRCS, DWQ, etc. recommends that no more than 1/20 of the lifetime metals allowance be applied in any one year, especially if the application is an on -going event. Soil test data will show existing metal levels and the CEC of the soil. Soil tests for copper and zinc must be taken at least annually or according to the DWQ issued permit. Table 12 summarizes the most recent test results in terms of copper and zinc concentrations. Phosphorus and Potassium Phosphorus is found in various concentrations in all animal types of waste with concentrations usually higher in anaerobic lagoon sludge. Phosphorous is a key element to ensure good crop health. Its effect on crop growth is not as dramatic as nitrogen or potassium, but the lack of it can cause plant stunting, poor seed formation, and reduced crop yields. Phosphorous levels in animal type waste will vary depending on many factors so testing will always be required. Often the operator will land apply phosphorus in amounts beyond what can be taken up by plants. High phosphorus levels are more of a problem for surface transport to streams than it is a problem for plants. This is because the phosphorous strongly attaches itself to soil particles. Therefore the operator must be very cautious about surface run-off and soil erosion from fields into streams or creeks, Good buffer strips and 20 1 I I I I I I I WILSON'S SWINE FARM CAWMP erosion controls will help keep phosphorus from getting into streams, See Exhibits 12 and 17 for more details about phosphorus. Potassium is also found in anaerobic lagoon effluent and is a very important element for plant growth, Plants use potassium in quantities similar to their use of nitrogen. The lack of potassium can cause plant stress, defoliation, or death, Potassium is less mobile in soil than nitrogen but more mobile than potassium. Sandy soils tend to loose potassium more readily than clay soils. Maintaining good soil pH and organic matter will help keep potassium from moving below the plant root zone. Potassium is not thought to be as environmentally damaging as phosphorous. Good buffer strips and erosion controls will help keep phosphorus from getting into streams from run-off. See Exhibits 12 and 17 for more details about potassium, As mentioned above under P.A.N. discussions, Wilson's Swine Farm does not have enough representative lagoon effluent samples or test results from which to draw strong conclusions about nutrient contents. However for the purpose of discussion Table 12 summarizes the known test results in terms of phosphorous and potassium concentrations assuming they will be irrigated. ISodium I I I I I I I I I I I Sodium is a naturally occurring element in many soils, Excessive buildups of sodium can cause water stress in growing plants. Sometimes sodium can cause clay particle dispersion if it is not balanced with calcium or magnesium. Clay particle dispersion will cause the soil surface to become hard and will severely restrict water infiltration and permeability. High sodium content wastes, if land applied, can accumulate sodium in the soil profile and cause the problems mentioned above. Engineers use an equation to evaluate the potential effect of sodium on a soil that is called the Sodium Adsorption Ration or S.A.R. This ratio looks at a balance between sodium, calcium and magnesium. In general, a wastewater or sludge with a S.A.R. of 15 or less is usually safe to apply on clay soils. Sandy soils do not have as much problem with clay dispersion as do clay type sods since the clay content of sandy soils is obviously less, The waste sample collected for this project (using values from Table 12) has a S.A.R. of less than 8. All things considered, sodium does not seem to be a problem at this time. Table 12 summarizes the test results for sodium. Other Elements In The Lagoon Effluent Exhibit 5 shows additional elements and compounds that were tested for by the NCDA. The engineer does not see significant quantities of these elements that are of concern given the amount of effluent scheduled for application. However, the operator should not be lulled into thinking future test results will remain the same as shown here. Future test results should always be viewed for elevations in heavy metals, sodium, etc. Table 12 shows the remainder of these tested elements and rough estimations on their quantities in future applications, But remember, these are estimates and do not substitute for routine testing. 21 IWILSON'S SWINE FARM CAWM? I I I I I I 11 I I I I I 7 L I I I I TABLE 12 ESTIMATED ANNUAL WASTE APPLICATION AMOUNTS FOR VARIOUS COMPONENTS FOUND IN THE WILSON'S- SWINE FARM ANAEROBIC LAGOON EFFLUENT NCDA WASTE ANALYSES RESULTS (taken 7-9-97 and 6-1 -98) Compound Averaged Sample Test Results + Gallons of Waste to Irrigate Annually Total Annual Est. Application Due To Irrigation I Suggested Maximum Soil Loading Rates (cumulative) ++ Aluminum (AQ* No Data 8,900,000 No Data Not Established Arsenic (As) No Data 8,900,000 No Data < 37 lbs./acre Boron (B)* 0.64 mg/L 8,900,000 48 pounds Not Established Calcium (Ca)* 106 mg/L 8,900,000 7,872 pounds N/A Cadmium (Cd)* No Data 8,900,000 No Data 4.4 - 17.8 lbs./acre Chlorine (Cl)* No Data 8,900,000 No Data Not Established Chromium (Cr) No Data 8,900,000 No Data < 2,676 lbs./acre Copper (Cu)* 0.55 mg/L 8,900,000 41 pounds 125 - 500 lbs./acre Iron (Fe)* 5 mg/L 8,900,000 371 pounds Not Established Lead (Pb)* No Data 8,900,000 No Data 500 - 2,000 lbs./acre Lithium (Li)* No Data 8,900,000 No Data Not Established Magnesium (Mg)* 23.24 mg1L 8,900,000 1,726 pounds Not Established Manganese (Mn)* 0.33 mg/L 8,900,000 25 pounds Not Established Mercury (Hg) No Data 8,900,000 No Data <15 lbs./acre Molybdenum (Mo)* No Data 8,900,000 No Data <16 lbs./acre Nirkel (Ni)* No Data 8,900,000 No Data 125 - 500 lbs./acre Phosphorous (P)* 80.22 mg/L 8,900,000 5,957 pounds N /A Potassium (K)* 896 mg/L 8,900,000 66,538 pounds N /A Selenium (Se)* No Data 8,900,000 No Data < 89 lbs./acre Sodium (Na)* 331 mg/L 8,900,000 24,581 pounds Not Established Sulfur (S)* 21.4 mg/L 8,900,000 1,589 pounds Not Established Zinc (Zn)* 0. 71 mg/L 8,900,000 53 pounds 250 - 1,000 lbs./acre These elements or compounds are reportable values on the NCDA Waste Analysis Report sheets. + These values are shown fbr irrigation since that will be the likely manner of application. The y are total values not necessarily plant available. Some of each element will be used by each year's crop. ++ = This column is shown for general ggidance onl , Maximum values will actually depend on soil type, soil pH, and the cation exchange capacity (CEC) of the soil. See Exhibit 13 for potential phytatoxic problem levels for copper and zinc. Sources are EPA and NCDA. N / A = Not applicable, 22 ' WILSON'S SWINE FARM CAWW ' Soil Test Results And Discussions Routine soil testing is very important for land application sites to give the operator feedback about soil conditions. The soil test is representative of the conditions of the soil in everything but nitrogen. Nitrogen is estimated based on typical plant needs and -is not reported as a true test result. All soil ' reports are a "snap -shot" of the soil conditions at a particular time and are subject to change as the years pass. Keep soil data for historical reviews. ' Gold Leaf Farm has been taking soil samples and having them tested at the NCDA lab for a number of years. Exhibit 15 shows three years of soil test data. For brevity the engineer will let the reader view Exhibit 15 for himself/herself. The farmer has designated where each sample was collected. In the future the farmer should keep all records according to the field numbers within this document. The latest soil report (i.e. 1999) is the best report since it is the newest. While these soil reports are only "snap -shots" of the soil conditions from year to year, the following basic. comments can be made: 1. Most sandy soils will need lime in order to maintain the proper pH. Keeping the soil pH near neutral (i.e. neutral is 7) will help keep metals immobile and provide a proper plant growth acidity ' level. The swine effluent from the anaerobic lagoon already contains some calcium and magnesium which could account for some of the annual lime needs. The -most recent soil tests show that there is little need for lime for the upcoming planting season. Always collect soil samples before waste applications to verify the correct lime amounts. The soil pH values tested by Bryan Wilson are mostly between 5.6 and 6.5. 2. Past soil test results should be kept by the operator and compared to new test results. Look for ttrends or increasing levels of metals. When collecting soil samples, closely follow the soil sample instructions found in Exhibit 8. Do not use galvanized buckets or galvanized tools to collect these samples. 3. Land applied nutrients from animal waste are not 100 percent available to the crop in the first year. Some of the nutrients applied this year will become available next year for next years crops. ' Discussions about nutrient mineralization and residuals are beyond the scope of this report. Collect soil samples early enough to study the results before planting craps. 4. Crop nitrogen requirements are estimated on the soil reports. Remember that nitrogen ' requirements are based on averages for a particular type crop. More will be said later about crop production rates vs. nitrogen application. 5. In terms of crop utilization and benefits, there is a need for potassium (i.e, potash) on every field ' and little or no phosphorous needed according to the 1999 soil test results. Table 12 indicates that a considerable amount of potassium is available from the animal manure. Use caution but go ahead and land apply the correct amount of nutrients to the crops via irrigation, broadcasting, etc. ' Pay close attention to P and K levels in the future since there is a considerable amount of these elements in the animal waste. 6. According to the 1999 soil report there is not a need to add copper or zinc to the soils at the farm ' in terms of crop production. In fact fixture loading of these metals should be minimized to avoid plant phytotoxicity problems. The 1999 soil test indicates that copper and zinc levels are not at levels to cause plant phototoxic problems for fields 1, 3, 4, 5, 6, and 7. Fields 2 and 8 had no results reported for 1999. Looking back on soils reports from 1998 and 1997 it would appear field 8 is approaching excessive amounts of both copper and zinc. Here the zinc index is high ' compared to the CEC of the soil (see Exhibit 13 for a table of metals and CECs). There were no soil samples collected for field 2. 23 IWILSON'S SWINE FARM CAWW 7. Field # 8 may have had chicken litter applied to it in years past, raising the elevation of copper and zinc. While there does not appear to be a noticeable vegetative problem within this field, the engineer would recommend keeping a close eye on this sample next time and if the zinc and copper indexes are still increasing, discontinue applying animal waste on this field. Read Exhibit 8 carefully for soil sampling instructions to make sure the test results are representative of your situation. Overall Cropping Descriptions Discussions between the farmer and the engineer were held to determine the farmer's desire for future crop selection. As mentioned earlier, Gold Leaf Farm grows a wide variety of crops. Table 13 shows the crops typically grown at the farm. All crops are harvested regularly. The reader should understand that Mr. Wilson rotates his crops from field to field from year to year. This means he could have most any type crop in any given field on any particularyear. The exact mixture of crops to be grown on any field will depend on the farmer's business needs, crop demands, and the weather. In order to make this report useful and not overly complex the engineer will not attempt to give all possible combinations of crop patterns but will discuss the most likely combinations, The farmer should be able to take the discussed data and apply it to the particular crop combinations each year. A discussion on the cropping patterns wiU appear below, Cereal Rye (i.e. small grain) will be planted on all fields for a winter cover crop. All cereal rye planted crops will be grazed by cattle. Cereal rye stubble will be plowed under when the time comes to plant row crops. Cereal rye overseeded on coastal bermudagrass fields will be cut short just before bermudagrass emergence. All effluent will be surface applied via a spray irrigation system, Mr. Wilson can apply effluent via a broadcast wagon if needed, but this is not currently planned for the farm. See Exhibit 7 for a property sketch, field identifications and an irrigation plan. Table 13 shows the various fields at Gold Leaf Farm which are scheduled to receive waste. This table is a best guess summary of the Gold Leaf cropping patterns and available land areas. The field sizes were taken from FSA field maps and aerial photographs and are the engineer's best estimates. Some on -the -ground field sizes were collected for verification of map scale, The field sizes shown in Table 13 are not wettable acres. The crops shown to be grown are typical for that particular field. The farmer has flexibility in changing the crop patterns if needed, but records must be kgpt to show what was wown on each field, how much 3deld Was obtained, and how much waste qpplied. Typically, row crops will be grown in warm weather on every cultivated field when possible. Cereal rye will be planted as a cover crop during cool weather on cultivated fields and on the bermudagrass field. Gold Leaf Farm will harvest the produced crops except for the grazing mentioned earlier. Burning hay or other crops is not allowed. I 24 IWFLSON'S SWINE FARM CAWNP I I I I I 11 I I TABLE 13 Field Size for the Gold 1,eaf Fann Property Field Field Areas Field Areas Predominate Crop Type To Be Grown Approx. Number Before After Soil Type(s) Slopes In Buffers Buffers Fields (acres) + (acres) + 1 32.78 31,31 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, Oto 8 % Watermelons, Cantaloupes, Field Com, J� 2 5.18 4.65 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, 2 to 10 % Watermelons, Cantaloupes, Field Com, _ Rye 3 13.30 13.30 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, 0 to 8 % Watermelons, Cantaloupes, Field Com, Rye 4 31.05 30.09 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, Oto 8 % Watermelons, Cantaloupes, Field Com, R ye 5 18.94 M94 Candor WcB Coastal Bermudagrass, Rye 0 to 8 % 6 31.63 30.42 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, Oto 8 % Watennelons, Cantaloupes, Field Com, B�Le 7 35.04 33.84 Candor WcB Tobacco, Sweet Com, Sweet Potatoes, Oto 8 % Watermelons, Cantaloupes, Field Com, Rye 8 3.39 2.42 Candor WcB Coastal Bermudagrass, ELe Oto 8 % Total 171.31 164,97 N/A N/A N/A + = These are NOT wetted acres, ICrop Planting and Fertilizing Considerations Tobacco Flue cured tobacco is a warm season annual that will be planted at Gold Leaf Farm. Approximately fifty acres of tobacco will be planted each year according to the farmer. When using animal manure as a nitrogen source, the nitrogen can not be applied more than I month before planting the crop. The engineer recommends less time between waste application and planting to avoid unwanted leaching of the nitrogen below the soon-to-be root zone, especially in sandy soils. However nitrogen leaching is a function of weather, temperature, soil type, topsoil depth, microbial activity, waste type, organic content of the waste, etc. The best -time for planting flue cured tobacco is between April I and May 15, but this planting window can change depending on the readiness of the transplants, weather (especially temperature), field preparations, etc. Typically, tobacco plants are transplanted into the fields in TOWS' as seedlings. Tobacco seedling spacings will vary somewhat by variety, soil types, experience, etc. Therefore the engineer will not specify a particular plant or row spacing in this document. Tobacco is a crop scheduled for human consumption therefore it can not have animal waste applied to it once in the field. 25 I 1 WILSON'S SWINE FARM CAWMY This means any animal waste must be applied as a preplant measure only. Thus, book values for R.Y.E. are really not applicable to tobacco since a only a certain amount of the total N needed for this ' crop will be applied at preplant. Post emergence N needs of tobacco must be supplied via a commercial fertilizer. ' Tobacco quality greatly depends on the proper applications of nitrogen. Too much or too little nitrogen can have a negative impact on the tobacco quality. Typical nitrogen application ranges for tobacco are between 50 and 80 pounds of nitrogen annually, but this may need to be adjusted upwards ' if leaching is a problem (mainly on sandy or coarse textured soils). Fine textured soils with high clay or organic content will require the lower range of nitrogen. Deep topsoils that have a coarse and sandy texture require more nitrogen. The normal ripening process of tobacco leaves is partially caused ' by nitrogen starvation. Leaves high in nitrogen are difficult to cure and often turn dark, especially in the yellowing stage. Therefore the farmer should avoid applying nitrogen to tobacco late in its growing cycle. Overall the growing of tobacco is a complicated process and the fertilization process is ' not a "one size fits all" effort. The reader can see more information about tobacco production in the NC Cooperative Extension Service publication titled "1999 Flue Cured Tobacco Information", AG- ' 187. Animal waste will only be applied to tobacco as a preplant measure. Nitrogen from the animal waste ' will be released over time so applying the waste near transplanting will afford the plants longer exposure to the available nitrogen. For tobacco the engineer will use the typical preplant nitrogen rate as a fixed pounds per acre. P.A.N. application as a preplant measure for tobacco at the Gold Leaf ' Farm will be given at 65 lbs. N per acre. This rate takes into consideration the sandy soils and the rates given in the 1999 Tobacco Information book mentioned above. Tobacco is a warm season crop and its nutrient uptake is typically greatest in the months from May through June. This uptake of ' nutrients may shift a little depending on when the crop is planted. A typical R.Y.E. for tobacco on Candor soils would be 1,700 pounds per acre, but Gold Leaf Farm records show a typical yield of 3,000 pounds per acre. The engineer believes the significantly larger yield is due to fresh water ' irrigation. Again, R.Y.E. will not be used to calculate P.A.N. removal due to only applying animal waste as a preplant. Table 14 shows a summary of typical nitrogen uptake windows for various crops. ' Tobacco may be harvested over a several month period. Usually this period is from August through October but can be as early as July and as late as November. The tobacco leaves will be harvested and the stalks and roots reincorporated into the soil. Records shall be kept on all tonnage of all crops ' removed from the site. Regular soil samples shall be collected and the analysis incorporated into the desired nutrient application plan. This especially important since many nutrients other than nitrogen ' are important for tobacco production. Lime and supplement fertilize according to the NCDA soil reports. ' Sweet Corn Field corn is a warm season crop. Mr, Wilson usually plants about 15 acres of sweet corn per year on the Gold Leaf Farm. Field corn is typically planted between February 15 to April 30 in eastern NC and between March 15 and June 1 in the Piedmont. However it is best to plant corn by April 15 in both regions to achieve the best yields. Corn has its most vigorous growth and nitrogen uptake between 25 and 75 days after planting. 26 WILSON'S SWINE FARM CAWMP 1 When commercial fertilizer is used, a percent of the total crop nitrogen needs (say 1/4 to 1/2 total N application) is applied at preplant or at planting. This will of course depend on the soil type, organic ' matter in the soil, clay content of the soil, rainfall, etc. Then as the corn starts to grow and is roughly 12 to 18 inches tall, 1/2 to 3/4 of the total nitrogen is applied as a side dressing. ' When using animal manure as a nitrogen source, the nitrogen can not be applied more than 1 month before planting the crop. The engineer recommends less time between waste application and planting to avoid unwanted leaching of the nitrogen below the soon -to -be root zone, especially in sandy soils. Nitrogen can be applied to a growing corn crop as needed as long as the total nitrogen applied does not exceed the crop's demand. ' Sweet corn is a crop scheduled for human consumption therefore it can not have animal waste applied to it once in it emerges. This means any animal waste must be applied as a preplant measure only. ' Thus, book values for R.Y.E. are really not applicable to sweet corn since only a certain amount of the total N needed for this crop will be applied at preplant. Post emergence N needs of sweet corn must be supplied via a commercial fertilizer. ' For sweet corn the engineer will use the typical preplant N rate as a fixed pounds per acre. Typical P.A.N. application as a preplant measure for sweet corn at the Gold Leaf Farm is usually 85 lbs. ' N per acre. This is slightly higher than the normally recommended preplant application from commercial fertilizer, but since the sweet corn will be irrigated and since some of the animal waste P.A.N. will be released over time the engineer feels this application rate would be appropriate. A ' typical RY.E. for sweet corn on Candor soils was not available for review. Gold Leaf Farm records show a typical yield of sweet corn to be 1,000 and 1,200 dozen per acre. Again, R.Y.E. will not be used to calculate P.A.N. removal due to only applying animal waste as a preplant, Table 14 ' shows a summary of typical nitrogen uptake windows for various crops. Since there are numerous varieties of corn it is best to refer to the manufactures recommendations on ' planting rates and row spacings. However, a rule of thumb is to strive for around 14,500 to 19,000 corn plants per acre. ' Sweet corn will normally be ready for harvest around the first of July. The corn ears will be harvested and the stalks reincorporated into the soil. Records shall be kept on all tonnage (or applicable yield ' units) of all crops removed from the site. Regular soil samples shall be collected and the analysis incorporated into the desired nutrient application plan. Lime and supplement fertilize according to the NCDA soil reports. The reader can see more information about sweet corn production in the NC ' Cooperative Extension Service publication -titled "1999 North Carolina Commercial Vegetable Recommendations", AG-586. ' Field Corn Field corn is a warm season crop. Mr. Wilson usually plants about 16 acres of field corn per year on the Gold Leaf Farm. Field corn is typically planted between March 20 to May 1 in eastern NC and ' between March 25 and May 15 in the Piedmont. However it is best to plant corn by April 15 in both regions to achieve the best yields. Soil temperatures need to be about 55 degrees F. in order to plant corn seed. Corn has its most vigorous growth and nitrogen uptake between 25 and 75 days after ' planting, 27 1 IWILSON'S SWINE FARM CAWW ' When commercial fertilizer is used a percent of the total crop nitrogen needs (say 1/4 to 1/2 total N application) is applied at preplant or at planting. This will of course depend on the soil type, organic ' matter in the soil, clay content of the soil, rainfall, etc. Then as the corn starts to grow and is roughly 12 inches tall, 1/2 to 3/4 of the total nitrogen is applied as a side dressing, ' When using animal manure as a nitrogen source, the nitrogen can not be applied more than 1 month before planting the crop. The engineer recommends less time between waste application and planting to avoid unwanted leaching of the nitrogen below the soon -to -be root zone, especially in sandy soils. ' Nitrogen can be applied to a growing corn crop as needed as long as the total nitrogen applied does not exceed the crop's demand. Field corn is not a crop scheduled for human consumption therefore it can have animal waste applied to it after it emerges. ' The engineer will use R.Y.E. to calculate nutrient uptake take based on historical values since the book 81 values for corn yields on Candor soils are so far off the normal Gold Leaf Farm yields. The engineer ' believes the book values for corn yields on Candor soils (i.e. 45 bushels per acre) do not account for the use of fresh water irrigation and subsequent increased yields. The engineer sees no reason to ' detract from the farmer's historical yields simply to comply with a book number that is inaccurate for this farm. Typical nitrogen removal by field corn is usually 1 to 1.2 pounds of N uptake per bushel of harvested crop. A typical R.Y.E. for field corn at the Gold Leaf Farm is ' conservatively 100 bushels per acre, and in many years up to 150 bushels per acre. Table 14 shows a summary of typical nitrogen uptake windows for various crops. ' Nitrogen application on field corn usually stops about one week before tasseling which usually occurs about 3 months from planting. Applying nitrogen after the silks have turned brown is not advised. A rule for applying nitrogen is to apply one half as a preplant measure and the rest 30 to 40 days after ' emergence. Be careful not to over -apply nitrogen or obtain run-off of effluent when applying animal waste. Table 14 shows a summary of typical nitrogen uptake windows for various crops. Since there are numerous varieties of corn it is best to refer to the manufactures recommendations on planting rates and row spacings. However, a rule of thumb is to strive for around 20,000 to 24,000 corn plants per acre. ' Field corn is usuallyread for harvest between October and November. Optimum grain moisture Y P content for mechanically harvested corn is between 21 and 26 percent. The corn ears will be ' harvested and the stalks reincorporated into the soil. Records shall be kept on all tonnage (or applicable yield units) of all crops removed from the site. Regular soil samples shall be collected and ' the analysis incorporated into the desired nutrient application plan. Lime and supplement fertilize according to the NCDA soil reports. Annually the farmer or irrigation operator shall compare crop removal rates with animal waste analyses and adjust waste application accordingly. The reader can see t more information about field corn production in the NC Cooperative Extension Service publication titled "Corn Production Systems in North Carolina", AG-347. Sweet Potatoes Sweet potatoes are a warm season annual that will be planted at Gold Leaf Farm. Approximately twenty five acres of sweet potatoes will be planted each year. Sweet potatoes are typically planted t 28 t WILSON'S SWINE FARM CAWMP between May 1 to July 15 in eastern NC and between May 15 and June 30 in the Piedmont. Sweet potato root development requires about 3 to 4 months. When using animal manure as a nitrogen source, the nitrogen can not be applied more than 1 month before planting the crop. The engineer recommends less time between waste application and planting ' to avoid unwanted leaching of the nitrogen below the soon -to -be root zone, especially in sandy soils. However nitrogen leaching is a function of weather, temperature, soil type, microbial activity, waste type, organic content of the waste, etc. ' i Sweet potato sprouts can be set out on soul edges 8 to 14 inches apart with raw spacings of 6 to 48 3 ' inches. Sweet potatoes are a crop scheduled for human consumption therefore they can not have animal waste applied to the plants once in the field. This means any animal waste must be applied as a preplant measure only. Thus, book values for R.Y.E. are really not applicable to sweet potatoes since ' only a certain amount of the total N needed for this crop will be applied at preplant. Post emergence N needs of sweet potatoes must be supplied via a commercial fertilizer. ' For sweet potatoes the engineer will use the typical preplant N rate as a fixed pounds per acre. Typical P.A.N. application as a preplant measure for sweet potatoes at the Gold Leaf Farm is usually 64 lbs. N per acre. For sweet potatoes, fertilizer is usually added about 21 to 28 days after planting, but since the sweet potatoes will be irrigated and since some of the animal waste P.A.N. will be released over time the engineer feels this application rate would be appropriate. A typical R.Y.E. for sweet potatoes on Candor soils was not available to the engineer, but Gold Leaf Farm records show a typical yield of 356 bushels per acre. Again, R.Y.E. will not be used to calculate P.A.N. removal due to only applying animal waste as a preplant. Table 14 shows a summary of typical nitrogen uptake windows for various crops. Sweet potatoes are usually ready for harvest sometime in September or October. Records shall be ' kept on all tonnage (or applicable yield units) of all crops removed from the site. Regular soil samples shall be collected and the analysis incorporated into the desired nutrient application plan. Lime and supplement fertilize according to the NCDA soil reports. The reader can see more information about ' sweet potato production in the NC Cooperative Extension Service publication titled "1999 North Carolina Commercial Vegetable Recommendations", AG-586. Watermelons Watermelons are a warm season annual that will be planted at Gold Leaf Farm. Approximately twenty acres of watermelons will be planted each year. Watermelons are typically planted between April 15 to May 20 in eastern NC and between May 1 and June IS in the Piedmont. However it is best to plant watermelons as early as possible in either region. Soil temperatures should be 55 degrees F before planting. Early plantings may need to be protected from wind damage by rye strips, or similar wind breaks. Watermelons should mature in about 3 months from emergence if using direct seeding. ' When using animal manure as a nitrogen source, the nitrogen can not be applied more than 1 month before planting the crop. The engineer recommends less time between waste application and planting to avoid unwanted leaching of the nitrogen below the soon -to -be root zone, especially in sandy soils. 29 1 WILSON'S SWINE FARM CAWN P However nitrogen leaching is a function of weather, temperature, soil type, microbial activity, waste type, organic content of the waste, etc. Watermelons can be planted by direct seeding. Plant 3 to 5 pounds of seed per acre. The recommended spacings for watermelons is 3 to 4 feet apart with row spacings of 5 to 6 feet. If plastic ' mulch is used this spacing would change. Watermelons are a crop scheduled for human consumption therefore they can not have animal waste applied to the plants once in the field. This means any animal waste must be applied as a preplant measure only. Thus, book values for R.Y.E. are really not applicable to watermelons since only a certain amount of the total N needed for this crop will be applied at preplant. Post emergence N needs of watermelons must be supplied via a commercial fertilizer. ' For watermelons the engineer will use the typical lent N rate as a fixed pounds per acre. Typical � preplant P P.A.N. application as a preplant measure for fresh water irrigated watermelons at the Gold ' Leaf Farm is usually 60 lbs. N per acre. For watermelons, fertilizer is usually added at preplant and after the vines start running and sometimes after the first harvest. When commercial fertilizer is used ' about 50 pounds of N per acre is used, but since the animal waste P.A.N. will be released over time the engineer feels the 60 pound application rate would be appropriate. A typical R.Y.E. for watermelons on Candor soils was not available to the engineer, but Gold Leaf Farm records ' show a typical yield of 8 tons per acre. Again, R.Y.E. will not be used to calculate P.A.N. removal due to only applying animal waste as a preplant. Table 14 shows a summary of typical nitrogen uptake windows for various crops. ' Watermelons are usually ready for harvest sometime in mid summer, usually sometime in July or early August. Records shall be kept on all tonnage (or applicable yield units) of all crops removed from the site. Regular soil samples shall be collected and the analysis incorporated into the desired nutrient application plan. Lime and supplement fertilize according to the NCDA soil reports. The reader can see more information about watermelon- production in the NC Cooperative Extension Service ' publication titled "1999 North Carolina Commercial Vegetable Recommendations", AG-586. Cantaloupes (muskmelon) ' Cantaloupes are a warm season annual that will be planted at Gold Leaf Farm. Approximately fifteen acres of cantaloupes will be planted each year. Cantaloupes are typically planted between April 15 to May 15 in eastern NC and between May l and July 20 in the Piedmont. Some eastern NC planting ' may also occur between July 1 and July 15 according to published literature, but not for the Gold Leaf Farm. It is best to plant cantaloupes as early as possible' in either region. Transplant or seed ' cantaloupes when the daily mean temperature has reached 60 degrees F. Temperatures below 45 degrees F can cause plant stunting. Early plantings may need to be protected from wind damage by rye -strips, or similar wind breaks. Cantaloupes should mature in about 100 days from planting. ' When using animal manure as a nitrogen source, the nitrogen can not be applied more than 1 month before planting the crop. The engineer recommends less time between waste application and planting ' to avoid unwanted leaching of the nitrogen below the soon -to -be root zone, especially in sandy soils. However nitrogen leaching is a function of weather, temperature, soil type, microbial activity, waste type, organic content of the waste, etc. 30 1 WILSON'S SWINE FARM CAWMP ' Cantaloupes can be planted by direct seeding or by using seedlings. The recommended spacings for cantaloupes is 5 to 6 feet apart on plastic mulch and 6 to 7 feet on bare ground. If plastic mulch is ' used 7.5 to 15 square feet should be allowed per plant and if bare ground is used 20 to 25 square feet should be allowed. Cantaloupes are a crop scheduled for human consumption therefore they can not have animal waste applied to the plants once in the field. This means any animal waste must be ' applied as a preplant measure only. Thus, book values for R.Y.E. are really not applicable to cantaloupes since only a certain amount of the total N needed for this crop will be applied at preplant. Post emergence N needs of cantaloupes must be supplied via a commercial fertilizer. t For cantaloupes the engineer will use the typical preplant N rate as a fixed pounds per acre. Typical FtYF P F P.A.N. application as a preplant measure for fresh water irrigated cantaloupes at the Gold Leaf ' Farm is usually 60 lbs. N per acre. For cantaloupes, fertilizer is usually added at preplant and after the vines start running. When commercial fertilizer is used about 50 pounds of N per acre is used, but since the animal waste P.A.N. will be released over time the engineer feels this application rate of 60 ' pounds would be appropriate. A typical R.Y.E. for cantaloupes on Candor soils was not available to the engineer, but Gold Leaf Farm records show a typical yield of 7.5 tons per acre. Again, ' R.Y.E. will not be used to calculate P.A.N. removal due to only applying animal waste as a preplant. Table 14 shows a summary of typical nitrogen uptake windows for various crops. ' Cantaloupes are usually ready for harvest sometime in mid summer, usually from July 15 to August 15, but can vary with many factors. Records shall be kept on all tonnage (or applicable yield units) of all crops removed from the site. Regular soil samples shall be collected and the analysis incorporated ' into the desired nutrient application plan. Lime and supplement fertilize according to the NCDA soil reports. The reader can see more information about cantaloupe production in the NC Cooperative Extension Service publication titled "1999 North Carolina Commercial Vegetable Recommendations", ' AG-586. Hybrid Coastal Bermudagrass (for hay) ' Typically, hybrid coastal bermudagrass will yield more tonnage than common bermudagrass. Hybrid coastal bermudagrass produces no seeds but spreads by rhizomes and stolons. Coastal bermudagrass is a warm season crop and its nutrient uptake is typically greatest in the months from May to August, ' however it may actively grow from April to October, depending on temperatures. Climatic and nutrient conditions will alter growth rates for bermudagrass. About 3 cuttings per year can be ' expected on most bermudagrass fields. Hybrid coastal bermudagrass tolerates acid soils reasonably well (pH 5 to 5.5). However it does ' respond to liming. A soil pH of 6.0 or higher is recommended for improved growing conditions. Commercial fertilizer should be applied in split applications, i.e. not all at one time. When using animal type waste as a fertilizer source applications will occur regularly over the growing season. ' Nitrogen uptake predictions will be discussed below. When establishing, sprig hybrid coastal bermudagrass at 5 to 15 bushels per acre in rows about 3 to 4 ' feet apart with sprigs 2 to 3 feet apart within the row. If sprigs are plentiful, the farmer can establish by broadcasting 70 to 100 bushels per acre in late winter and disking in. One bushel will contain about 1,200 sprigs. Best planting dates in the Piedmont and Coastal Plain are between March 1 and March ' 31 1 IWILSON'S SWINE FARM CAWMP 31. Planting may also be possible between February 15 to May 1 if weather conditions are favorable. If irrigated, some planting may spill over into July but this is not highly recommended. Sprig mortality ' is lessened when ample soil moisture is present. The typical yield for non -irrigated hybrid coastal bermudagrass is from 3 to 6 tons per acre, again ' depending on many factors, not the least of which is soil type. For a Candor soil type, the R.Y.E. for non -irrigated coastal bermuda hay is 5 tons per acre (taken from NCSU/NCCES Nutrient Management Manual, Reference Section). However if bermudagrass is irrigated with fresh water its yield can be considerably higher. Since Gold Leaf Farm irrigates its coastal bermudagrass the engineer will use a RY.E. of 6 tons per acre as a gross yield. However the coastal bermudagrass at this farm will be grazed by cattle, so its R.Y.E. must be reduced by 75% (per NRCS guidelines) to 4.5 tons per acre. The normal nitrogen uptake for hybrid coastal bermudagrass is between 40 and 50 pounds of N per ton of hay. The engineer has used a Realistic Yield Expectation (R.Y.E.) ' to estimate crop yield for the Gold Leaf Farm. If bermudagrass is overseeded with a grain crop and the overseeded crop is not cut properly in the ' spring, it can shade the greening bermudagrass and reduce the subsequent yields. Therefore it is important to harvest the overseeded crop before it heads or by April 7 in most coastal counties and by April 15 in most piedmont counties. If the bermudagrass is not being grazed, cut regularly and harvest the residual hay. This is important when calculating crop nitrogen removal capabilities. Bermudagrass should be cut when it is 12 to 15 inches tall. Regular cutting every four to six weeks during the growing season can be expected provided growing conditions are suitable. More or less frequent cutting may be necessary. If the operator is not overseeding, bermudagrass should go into the winter season with 3 to 4 inches of growth. If being overseeded, cut bermudagrass back to 2 or 3 inches before planting the winter crop. Do not cut bermudagrass closer than 2 inches from the ground since this can damage the root system. ' Cereal Rye (winter cover crop) Cereal rye is a winter annual small grain that looks similar to wheat, barley, and oats. This crop is sometimes used to overseed a warm season crop like bermudagrass. Doing so affords some flexibility to a waste management program and enhances nitrogen uptake on an annual basis. However, it must be managed correctly or it can have a negative impact on a bermudagrass crop and be counter ' productive to the grower. The cereal rye should be planted between August 20 and October 31 in the piedmont and between September l and November 15 in the coastal plain region. Planting by October 15 is recommended to provide the best opportunity to get winter growth. Cereal rye has its most vigorous growth in the spring, but it has moderate growth in the fall. Some growth, though small, also occurs in the winter. ' Nitrogen uptake is greatest in the spring. Its fall nitrogen uptake and growth is greater than annual ryegrass for the same season. Be careful not to plant rye too early in the season if planting over bermudagrass since the bermudagrass may tend to keep growing and shade the emerging rye. 1 The most consistent cereal grain stands are obtained from drilling rye into short (less than 3 inches tall) ' bermudagrass sod. If drilling is not possible, the seeds may be broadcast on short bermuda sod 32 IWILSON'S SWINE FARM CAWMP followed by a light cultivation with a disc or tillage implement. The seeding rate for broadcast planting should be 1.5 times the rate for drilled seeds. Typical planting of cereal rye is 100 pounds of ' seed per acre if drilling and 130 to 150 pounds per acre if broadcasting. If overseeding bermudagrass, the last application of animal type waste should be applied to bermudagrass prior to August 31. When the small grain (overseeded on bermuda) is to be harvested an application of 50 lbs/acre of Plant Available Nitrogen (PAX) may be applied between September 15 and October 30. An additional 50 lbs/acre of P.A.N. may be applied in February or early March. ' If rye is overseeded on bermudagrass and will be grazed by cattle, the P.A.N. applications must be reduced by 25 %, or a maximum application of 75 pounds P.A.N. per year. Small grain ' harvest is required prior to heading or April 7, which ever comes first, If grazing, allow cattle access to the rye before bermudagrass emerges. If rye growth is harvested on time it should not significantly shade the bermuda and reduce bermudagrass yields. If the bermuda is not overseeded it will continue to grow until cool weather. Usually bermudagrass growth will slow and sometimes stop by the end of September if it is not overseeded with a cool season crop. ' If the rye will be planted on cultivated soil (i.e. not overseeded on bermudagrass), and will be grazed, and the stubble reincorporated into the soil before planting of row crops, the total P.A.N. is recommended not to exceed 60 pounds per year. 1 If rye is not grazed, cut rye as needed and remove from the site, usually this will only occur one time for small grains. Do not cut the rye closer than about 3 or 4 inches from the ground in order to not damage the emerging hybrid coastal bermudagrass shoots or root system. Short rye stubble should be left standing after cutting. TABLE 14 Typical Nitraaen Uptake Months for Various Crops Grown In Central and Eastern N.C. CROP Jan Feb I Mar Aril May June July AugSet Oct Nov Dec Field Corn in N N N L-M M-H H H-N H-N N N N N Sweet Corn (grain)* N N N-L M-H H H H-N N N N N N Corn silo e N N N L-M M-H H H-N N N N N N Sorghum N N N N-L M H H H M N N N N SE&hum N N N N-L M-H H H M N N N N Winter Wheat L-N M-H H H M N N N N-L L L-N L-N Winter Rye N L-M H H M N N N L L N N §ffbeans N N N N N L-M M-H H-M L N N N Tall Fescue N M-H H H M L L M N M M-L L-N L-N Orchard M N M-H H H M L L MN M M-L L-N L-N H. Bermuda N N N NL L-M H H M L-N N N N Tobacco * N N N M-H H H M-N N N N N N Sweet Potatoes * N N N N N-L M-H H H-M M-N N N N Watermelons * N N N N-L L-M H H M-L N N N N Cantaloupes *. N N ZN N-L L-M H H-M M-N N N N N Pearl Millet N N I N N-L M-H H H H-M L-N N N N N = No nitrogen application recommended under normal growing conditions. L = Apply nitrogen in Low amounts for normal growing conditions. Low amounts are < 15 lbs/acre. M = Apply nitrogen in Medium amounts for normal growing conditions. Medium amounts are < 25 lbs/acre. H = Apply nitrogen in High amounts for normal growing conditions. High amounts are 50 + lbs/acre. * W These crops are grown for human consumption. Do not apply animal waste to these crops except at pre -plant. 33 I 1 WILSON'S SWINE FARM CAWMP 1 1 1 1 1 1 1 NOTES ABOUT TABLE 14: This is a somewhat general chart and does not account for every situation. When the chart says L-N for a month, it may be better to use None unless weather and crop growth permits. The nitrogen application on crops will depend on the planting schedule and the harvest date of previous crops. Animal waste can not be applied more than 30 days prior to planting a crop or from crop emergence (i.e. greening). This table was taken from data developed by NCSU, NRCS, and the NC Cooperative Extension Service and tempered with the engineer's experience. Waste with high organic content may require fertilization in advance of Table 14 dates. Likewise, applying animal waste as preplant fertilizer may be necessary to apply a High dose since it can not be applied after crop emergence. See written explanations about each crop and the associated animal waste recommendations. TABLE 15 Summarized R.Y.E. For The Crops At Gold Leaf Farm all fields are Candor soils CROP TYPE BOOK HISTORICAL TYPICAL P.A.N. TO BE P.A.N. TO BE VALUE AVERAGE TOTAL APPLIED VIA APPLIED VIA FOR R.Y.E. VALUES FOR P.A.N. ANIMAL ANIMAL MANURE R.Y.E. + REMOVAL MANURE (FOST- REPL EMERGENCE TOBACCO 1,700 lbs/acre 3,000 lbs/acre preplant only 65pounds/acre 0 Munds SWEET CORN Not Available 1 100 doz/acre preplant only 85 poundstacre 0 pounds FIELD CORN 45 bu/acre 100 bu/acre 1.2 lbs/bu 60pounds/acre 60pounds/acre SWEET POTATO Not Available 350 bu/acre preplant. only 60pounds/acre 0 pounds WATERMELON Not Available 8 tons/acre lant only 60 unds/acre 0 unds CANTALOUPE Not Available 7.5 tons/acre lant only 60pounds/acre 0 pounds RYE (small grain) NIA N/A 601bs/year 20 pounds/acre 40 pounds/acre in ( cultivated & in fall spring razed RYE (small grain) NIA NIA 75 lbs/year 30 poundslacre 45 pounds/acre in (overseeded & in fall spring razed BERMUDAGRASS 5 tons/acre unlmown 48 lbs/ton uniform/season uniform/season + = When book values for R.Y.E. are not even close to historical data, the engineer used the farmer's historical data for R.Y.E. The historical data used is not the highest year yield but represents reasonable yields based on the farmer's data. Gold Leaf Farm irrigates all crop land with fresh water so yields will typically be higher than book values. General Crop Management Reminders In order to maximize yield and provide high quality crops, soil samples and waste samples shall be collected and the analysis incorporated into the desired nutrient application plan. See Exhibit 8 for soil sampling details. Soil samples shall be collected no less than yearly. Lime and supplement fertilize according to the NCDA soil reports tempered with yields and crop health. Annually the farmer shall compare crop removal rates with nutrient application rates and adjust irrigation accordingly. Do not over -apply nutrients to crops since that can result in crop damage, environmental problems, and animal health problems when the forage crops are consumed. Consult seed companies for exact planting and harvesting suggestions or your local Cooperative Extension Service. Exhibit 8 includes some information about plant tissue sampling. The farmer is encouraged to collect plant tissue samples in advance of the need to fertilize and have them tested for nutrients. This is especially useful if you think you have not applied enough nitrogen to a crop and it looks yellow or 34 IWILSON'S SWM FARM CA)&W stunted. Plant tissue sampling wiU help you better tune your waste application for the most productive crop without over applying nitrogen. Contact your local Cooperative Extension Service for more details about plant tissue sampling. It is suggested that the swine producer minimize the cutting of grasses and/or other crops in the buffer areas shown in Exhibit 7. Taller grass allows for better sediment control and animal habitat in the borders surrounding the fields This is especially important in or near drainage ways or ditches and in areas where two hillsides. converge, The farmer may elect to plant some other type of vegetation in this area which requires minimal maintenance. Cut buffer zones as needed and minimize the use of commercial fertilizers in these areas. Planting suggestions for forage crops appear on Exhibit 14. Sometimes weeds will try to take over a field of grasses, especially if the grasses have been weakened by drought or disease. Always control weed growth and strive for a mono -culture crop. NUTRIENT AND LIQUID WASTE APPLICATIONS Irrigation Scheduling Understanding the more technical points of irrigating is very important to the proper utilization of animal waste, Knowing soil/water relationships and plant/water relationships helps the farmer decide when irrigation is appropriate, However, it would be much beyond the scope of this portion of the CAWW to dwell on highly technical aspects of irrigation. The key point to remember is that the soil must accept and plants must be able to utilize the irrigated water (and nutrients) in order to avoid surface run-off or gravity drainage, Full plant utilization of the water held within the root zone is needed to avoid draining nutrients below the root zone. CarefW observations of soil/plant and climatic relationships will help assure a successful irrigation program. Exhibit 24 explains soil1water/plant relationships in more detail. TABLE 16 2MDayj N2pded Between Heayy Irrigation Events (T ical) Medium body soils) 5yTpical) Month Hay CLqps Y2Mbles January 20 23 February 15 is March 10 13 April 8 11 May 6 a I I 35 June 5 7 July 5 7 August 6 8 September 8 10 October 10 13 November 15 18 December 20 23 I I 35 WILSON'S SWINE FARM CAWMP ' Table 16 is a very general guide. On -site measurements and experience must be used to accurately schedule irrigation events. Sandy soils may require less dry days between irrigation events. Small ' amounts of irrigation may be possible without waiting for all the dry days shown. Plant available moisture and other soil/water relationships will dictate actual times between irrigation events. If forage crops are not actively growing it is better not to irrigate unless they are just before breaking ' dormancy. The operator must use good judgment when applying effluent to crops. His or her judgment, ' tempered with crop growth, crop health, rainfall, and other factors will be needed to make a workable irrigation schedule. The farmer must also adhere to lagoon designs. and suggested maximum and minimum lagoon volumes. Always know your lagoon level and available storage volume. A key item ' to remember is to keep water levels inside the pump out lagoon (i.e. where irrigation pump is located) at manageable levels. Lagoon water levels should not be used alone to verify effluent application volumes over the crop land. Good records on irrigation rates, hours of pumping, and volumes are ' required. Exhibit 11 shows several examples of record keeping forms. ' Due to the concerns over possible groundwater contamination occurrences, the owner is encouraged to "spread out' the irrigation volumes so as to not concentrate loadings in one place at one time. Heavy effluent loadings can cause nitrogen to quickly leach below the plant root zone. 'Several light ' applications per month is often better than 1 heavy application. Monitor soil moisture so that gravity drainage from irrigation events is more or less zero. ' Hard hose travelers do not always irrigate all available acreage. Field corners and long narrow strips are often missed by this type of irrigation system. These areas of crops need nutrients in order to thrive. Wilson's Swine Farm may wish to utilize some of this land for effluent and sludge disposal or ' in a "pump and haul" situation using a broadcast wagon, however the use of a broadcast wagon is not pan of this waste utilization plan. If the non -irrigated fields are ever used to receive effluent, the farmer must keep a record of this activity. 1 Existing and Proposed Irrigation Methodology ' Gold Leaf Farm has an existing irrigation system. This system mostly consists of two older hard hose travelers, two portable or engine driven irrigation pumps, underground (permanent piping), and ' aluminum piping (movable). It is the desire of Mr. Bryan Wilson to replace his old hard hose travelers with new ones, keep his existing pumps, keep the underground piping and hydrants, and install 9 new hydrants, underground piping to serve those hydrants, etc. The existing irrigation system and the ' proposed expansion is shown on Exhibit 7. Because new equipment is planned for purchase, the engineer is treating this system as being new or modified. However the resultant irrigation coverage is not undergoing a significant expansion since the entire farm is already being irrigated. Exhibit 7 divides the spray acreage into fields called 1, 2, 3, 4, 5, 6, 7, and 8. A total of 165 +l- acres of crop land is available at the Gold Leaf Farm complex after set -backs are taken into account. ' However, not 100% of this area can be counted as "Certified Animal Waste Management Plan (CAWMP) wetted acreage". Since the entire system is being classified as a new or expanded system the engineer will refer to "effectively irrigated acreage" when discussing irrigation coverage. ' 36 IWUSON'S SWINE FARM CAWNT To facilitate discussions about irrigation and -to assist the farmer in maintaining his irrigation records, all fields will be divided into irrigation pull lanes for this discussion. Each field (except field 8) is divided into individual pull paths for the gun cart Grassy areas outside of the pull zones (including field 8) can also be used for waste provided they are within the set -backs, but due to irrigation equipment limitations these areas are not scheduled for spray irrigation. Table 17 shows the various puffs at Gold Leaf Farm which are scheduled to receive effluent. At this farm there is only one predominate soil type under irrigation. From the USDA/NRCS soil survey map of Richmond County, and other references, the permeability of the most restrictive soil layer of Gold Leaf Farm soils varies from as low as 6 inches per hour to as much as 20 inches per hour. In other words the soil permeability rate is high. If crop covers exist and if the soils are not wet, the soils should accept the higher precipitation rates shown in Table 17. As with application rates, wastewater application depths for soils will vary between wet seasons and dry seasons as well as with slope, soil type, crop condition, etc. However at Gold Leaf Farm there is only one soil type reported and the field slopes (for all practical purposes) are less than 8%, but the other conditions mentioned Aril] temper water apphcation amounts. Experience may allow changes to the values in Table 17 but these are reasonable values to follow. Table 18 shows the total estimated Effective Wettable Acres for each field by pull lane. This table is a summary of wettable acre determination calculations showing each portion of the calculation process, This table was developed using' one type nozzle, one pressure setting, one pumping rate, and one assumed nozzle coverage percentage. If such settings were changed the actual wettable acres may likewise change. The gun cart pull length was estimated from Exhibit 7. I I TABLE 17 IS PRINTED ON THE NEXT PAGE I I I 37 IWILSON'S SWWE FARM CAVINT I I I I I I I I I I I I I I I I I I TABLE 17 Irrigation Data (proposed)- Gold Leaf Farm Field & Pull Number System Lateral Type Gun Nozzle Type and Size Suggested Maximum Precipitation Range On/hr) - Suggested Application Depth Range (inches) Field 1 Pull I Multiple Nelson SR150R, 1.26" ring 0.3 to 0,5 0.3 to LO 2 -Mulkle Same 03 to 0.5 0.3 to 1.0 -Pull 3 Multiple Same 0.3 to 0.5 0.3 to 1.0 -Pull Pull 4 Multiple Same 0,3 to 0.5 0.3 to 1.0 5 Multiple Same 03 to 0,5 03 to 1.0 -Pull Held 2 Pull I Multiple Same 0,3 to 0,5 0,3 to 1.0 2 Multiple Same 0.3 to 0.5 0.3 to 1.0 -PuU Field 3 I Multiple Same 0.3 to 0.5 0.3 to 1.0 -Pull Pull 2 mul�Ele Some 0.3 to 0.5 0.3 to 1.0 -Pall 3 Mul�ple Same 0.3 to 0.5 0.3 to 1.0 -Pull 4 Multiple Same 0.3 to 0.5 0.3 to 1.0 Field 4 I Multiple Same 0.3 to 0.5 0.3 to 1,0 -Pull Putt 2 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pall 3 Multiple Same 0.3 to 0.5 0,3 to 1.0 Pull 4 mul!�Rle Same 0.3 to 0.5 0.3 to LO Pull 5 Multiple Same 0.3 to 0.5 0.3 to 1.0 Fleld 5 Pull I Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 2 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pall 3 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 4 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 5 Multiple Same 0.3 to 0.5 0.3 to 1.0 Field 6 Pull I Multiple Same 0.3 to 0,5 0.3 to 1.0 ,Pull 2 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 3 Multiple Same 0.3 to 0,5" 03 to 1.0 Pull 4 MultipIe Same 0.3 to 0,5 0,3 to 1.0 Pull 5 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 6 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 7 Multiple Same 0,3 to 0.5 0.3 to 1.0 Ptdl 8 MultiRle Same 0.3 to 0.5 0.3 to 1.0 Pull 9 Multiple Same 0.3 to 0.5 03 to 1.0 Field 7 Pull I Multiple Same 0.3 to 0,5 0.3 to 1.0 Pall 2 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 3 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull 4 Multipje Same 03 to 0.5 0,3 to 1.0 Pull 5 Multiple Same 03 to 0,5 0.3 to 1.0 Pull 6 Multiple Same 0,3 to 0.5 0.3 to 1.0 Pull 7 Multiple Same 0.3 to 0.5 0.3 to 1.0 Pull a multiple Same 0.3 to 0,5 0,3 to 1.0 Field 8 N/A N/A 0.3 to 0.5 0,3 to 1.0 38 m m m = m = � m m = m m m = m m m = = TABLE 18 AUTO TOTAL EFFECTIVE WETTED AREA ACRES 6.664 5.422 5.767 5.330 6.515 29.70 1.889 1.480 3.37 3.202 2.461 2.185 2.254 10.10 EFFECTIVE WETTABLE ACREAGE CALCULABONS FOR NIVILSON"S SWINE FARM - THIS IS CLASSIFIED AS A NEW OR EXPANDED SYSTEM - INPUT INPUT INPUT AUTO AUTO AUTO AUTO INPUT INPUT FIELD INTERIOR GUN LANE PUBLISHED MIDDLE MIDDLE START STOP NUMBER OR CART SPACING WETTED WETTED WETTED END END AND EXTERIOR PULL FOR MULTI DIAMETER AREA FOR AREA FOR WETTED WETTED PULL PULL LENGTH LATERAL DATA EXTERIOR INTERIOR AREA AREA NUMBER SYSTEMS LANES LANES (TABLE (TABLE NE62-5) + N E62-5) + FEET FEET FEET ACRES ACRES ACRES ACRES FIELD I PULL1 EXTERIOR 985 200 320 5.88 0.535 0.250 PUILL2 INTERIOR 1010 200 320 4.64 0.535 0.250 PULL3 INTERIOR 1085 200 320 4.98 0.535 0.250 PULL4 INTERIOR 990 200 320 4-55 0.535 0.250 PULL5 EXTERIOR 960 200 320 5.73 0.535 0.250 TOTAL FIELD 2 PULL1 EXTERIOR 185 200 320 1.10 0.535 0.250 PULL2 EXTERIOR 155 200 320 0.93 0.385 0.170 TOTAL FIELb 3 PULL1 EXTERIOR 405 200 320 2.42 0.535 0.250 PULL2 INTERIOR 365 200 320 1.68 0.535 0.250 PUILL3 INTERIOR 305 200 320 1.40 0.535 0.2 50 PULL4 INTERIOR 320 200 320 1.47 0.535 0.250 TOTAL THIS IS AN INTERPOLATION BETWEEN TABLES NE65 AND NE60. PAGE 39 AUTO TOTAL EFFECTIVE WETTED AREA ACRES 6.664 5.422 5.767 5.330 6.515 29.70 1.889 1.480 3.37 3.202 2.461 2.185 2.254 10.10 THIS IS AN INTERPOLATION BETWEEN TABLES NE65 AND NE60 PAGE 40 TABLE 18 (CONTINUED) - THIS IS CLASSIFIED AS A NEW OR EXPANDED SYSTEM - FIELD INTERIOR GUN LANE PUBLISHED MIDDLE MIDDLE START STOP TOTAL NUMBER OR CART SPACING WETTED WETTED WETTED END END EFFECTIVE AND EXTERIOR PULL FORMULTI DIAMETER AREAFOR AREAFOR WETTED WETTED WETTED PULL PULL LENGTH LATERAL DATA EXTERIOR INTERIOR AREA AREA AREA NUMBER SYSTEMS LANES LANES (TABLE (TABLE NE62-5) + NEW -5) + FEEI FEET FEET ACRES ACRES ACRES ACRES ACRES FIELD 4 PULL1 EXTERIOR 920 200 320 5.49 0.535 0.250 6.276 PULL 2 INTERIOR 100D 200 320 4.59 0.535 0.250 5.376 PULL 3 INTERIOR 1110 200 320 5.10 0.535 0.250 5.881 PULL4 INTERIOR 1230 200 320 5.65 0.535 0.250 6.432 PULL5 EXTERIOR 765 200 320 4.57 0.535 0.250 5.351 TOTAL 29.32 FIELD 5 PULL1 INTERIOR 300 2DO 320 1.38 0.535 0.250 2.162 PULL2 EXTERIOR 940 200 320 5.61 0.535 0.250 6.396 PULL3 INTERIOR 395 200 320 1.81 0,535 0.250 2.599 PULL4 EXTERIOR 500 200 320 2.98 0.535 0.250 3.769 PULL 5 EXTERIOR 245 200 320 1.46 0.535 0.250 2.247 TOTAL 17.17 THIS IS AN INTERPOLATION BETWEEN TABLES NE65 AND NE60 PAGE 40 EFFECINE WETTABLE ACREAGE TABLE CALCULATIONS 18 (CONTINUED) FOR WILSON'S SWINE - THIS IS CLASSIFIED AS A NEW OR EXPANDED SYSTEM - EARM FIELD INTERIOR GUN LANE PUBLISHED MIDDLE MIDDLE START STOP TOTAL NUMBER OR CART SPACING WETTED WETTED WETTED END END EFFECTIVE AND EXTERIOR PULL FOR MULTI DIAMETER AREA FOR AREA FOR WETTED WETTED WETTED PULL PULL LENGTH LATERAL DATA EXTERIOR INTERIOR AREA AREA AREA NUMBER SYSTEMS LAJNES LANES (TABLE (TABLE NE62.5) + NE62.5) + FEET FEET FEET ACRES ACRES ACRES ACRES ACRES FIELD 6 PULL1 EXTERIOR 580 200 320 3.46 0.535 0.250 4.247 PULL2 EXTERIOR 630 200 320 3.76 0.535 0.250 4.545 PULL3 INTERIOR 580 200 320 2.66 0,535 0,250 3."8 PULL4 INTERIOR 560 200 320 2.57 0.535 0.250 3.356 PULL 5 INTERIOR 585 200 320 2.69 0.535 0.250 3.471 PULL6 INTERIOR 325 200 320 1.49 0.535 0.250 2.277 PULL7 INTERIOR 625 200 320 2.87 0.535 0.250 3.655 PULLB EXTERIOR so 200 320 0.30 0.535 0.250 1.083 PULL9 EXTERIOR 670 200 320 4.00 0.535 0.250 4.784 TOTAL 30.87 FIELD 7 PULL1 EXTERIOR 595 200 320 3.55 0.535 0.250 4.336 PULL2 EXTERIOR 770 200 320 4.60 0.535 0.250 5.381 PULL 3 INTERIOR 595 200 320 2.73 0.535 0.250 3.517 PULL4 INTERIOR 825 200 320 3.79 0.535 0.250' 4.573 PULLS INTERIOR 265 2DO 320 1.22 0.535 0.250 2.002 PULL6 INTERIOR 830 200 320 3.81 0.535 0.250 4.596 PULL7 EXTERIOR 240 200 320 1,43 0.535 0.250 2.218 PULL8 EXTERIOR 815 200 320 4.86 D.535 0.250 5.650 TOTAL 32.27 FIELD 8 NO PULLS THIS FIELD DOES NOT RECIEVE ROUTINE IRRIGATION N/A GRAND TOTAL FOR EFFECTIVE WETTED COVERAGE 152.80 + THIS IS AN INTERPOLATION BETWEEN TABLES NE65 AND NE60. PAGE 41 WILSON'S SWINE FARM CAWMP 1 1 11 TABLE 19 Traveler Pull Speed Data - Gold Leaf Farm Field & Pull Number Gun Operating Pressure (psi) Lane Spacing @ 62.5 % Wetted Diameter feet Gun Rotation Arc (degrees) Flow Rate of Sprinkler Nozzle m Target Application Volume (inches) Gun Cart Travel Speed (ft./min) Precipitation Rate At These Settings in/hour Fields 1 to 7 - All Pulls Volume 1 90 psi 200 270 255 0.3 6.84 0.50 Volume 2 50 psi 200 270 255 0.4 5.13 0.50 Volume 3 50 psi 200 270 255 0.5 4.10 0.50 Volume 4 50 psi 200 270 255 0.6 3.42 0.50 Volume 5 50 pi 200 270 255 0.7 2.93 0.50 Volume 6 50 psi 200 . 270 255 0.8 2.56 0.50 Volume 7 50 psi 200 270 255 0.9 2.28 0.50 Volume 8 50 psi 200 270 255 1.0 2.05 0.50 Field 8 N/A N/A NIA N/A NIA NIA N/A The reader should realize that it is almost impossible to pin down the exact irrigation routine for any site with varying weather conditions, crop needs, etc. Therefore the engineer must leave the ultimate irrigation operation to the person doing the irrigation. Gun cart retrieval rates will likely be the most useful adjustment factor to implement in overall application technique. But remember, precipitation rate does not change with pull rate, as illustrated in Table 19. Application amounts (i.e, volume) do change with pull rates, so be aware of this aspect. A series of pull rates and application volumes are shown in Table 19 for the operator's quick reference. Animal waste can only be applied to land eroding less than 5 tons per acre per year. The Gold Leaf Farm land is not steep and should qualify given the proper crop covers are maintained. Erosion could become a problem at this farm in the irrigated fields if crop covers are not maintained. It is vitally important that the farmer pay close attention to irrigation schedules at this farm. Strong slopes will encourage surface run off to occur, especially during rainfall events. Nearby wet weather streams and ponds down -slope from the irrigated fields and could be impacted by the over application of effluent or by a sudden rain storm shortly after irrigation. Fields 1, 2, 3, 4, 5, 6, and 7 are scheduled to be irrigated by the new hard hose travelers. Field 8 is not scheduled for irrigation since it has some farm buildings scattered about, making a gun cart difficult to track. Field by Field Land Application Details Below the reader will see Tables 20 through 33. All of these tables are related to the animal waste utilization plans for Wilson's Swine Farm and Gold Leaf Farm. Each table represents a different set of predicted values related to waste application. It is very important that the reader realize that growing various crop types on numerous fields and rotating these crops between fields each year makes for a complicated set of tables to predict in advance all possible combinations. Therefore the engineer has developed tables that present the individual crop yield and estimated nitrogen uptake for that crop. Also, each of the Gold Leaf Farm fields will have a cereal rye crop planted in the fall of the year for winter cover. Some of the below data shows row crops overseeded with cereal rye and some 42 1 IWILSON'S SWINE FARM CAWMP of the tables show hybrid coastal bermudagrass overseeded with cereal rye. It is important to look at each table for the needed information and combine tables as needed by the grower. ' This animal waste utilization plan has been made to show reasonable waste application methodology and nitrogen management, but it should be clearly understood that it is made to be changed as crop ' data and waste test results change. Therefore the reader should use this plan as a guideline for animal waste management and not get hung -up on the exact values presented below. Tables 20 through 33 were developed with the following assumptions: t L The farmer will accurate! record crop a waste application amounts waste test data, and Y P type, PP crop yield for each field (or pull) receiving animal waste. Animal waste applications will be altered ' according to crops being grown, analysis of the applied waste, recent crop yields, and recent waste test results. t 2. The farmer will be able to take the actual crop yields by field number (or pull number), the quantity of waste applied, and use the P.A.N. uptake values given in this plan and calculate an annual P.A.N. removal for a given field. This will be especially important since the waste analysis for a given ' waste type can change from season to season. 3. There are not enough actual lagoon effluent test values to use averages from this data when calculating RA.N, Therefore the annual P.A.N. predictions shown in Table 11 are based on book ' values and tempered with a few actual waste analyses. Routine animal waste testing will be the only accurate method of determining effluent nitrogen content in the future. The farmer will be allowed to decide where to grow crops and how much animal waste is to be applied as long as P.A.N. removal ' rates are not exceeded for that particular crop. 4. All fields at Gold Leaf Farm are said to be Candor Sands. All fields and crops will be irrigated with fresh water as needed. Therefore typical yields of crops are greater on Gold Leaf Farm than ' typical book values. Explanation of Tables -- ' TABLE 20. Certain crops grown at Gold Leaf Farm are scheduled for human consumption. Therefore they can ' not receive animal waste as a fertilizer source except as a preplant measure. Table 20 shows the expected yields of the crops not scheduled for human consumption. These crops can and will have animal waste applied the entire time of their growing season, This table is based on Realistic Yield ' Expectations or R.Y.E. from either book values or historical values. Since Mr. Wilson irrigates his crops with fresh water, his yields are typically higher than book values shown for Candor soils, Table ' 20 is a "best guess" of R.Y.E. Future yields could be lower or higher. Table 20 shows 75 percent reduction in forage crops due to grazing. TABLE 21 Table 21 shows estimated P.A.N. uptakes (or removal) estimates based on crop type. The crops scheduled for human consumption are shown as a single. preplant P.A.N. application amount, whereas the crops not scheduled for human consumption are shown as a book value amount per unit of harvested crop. The preplant amounts shown are not 100 % of the crops P.A.N. needs, but reflect the amount of P.A.N. that is typically applied at preplant for this soil type. The reader should remember ' that all of the P.A.N. in the animal waste is not available the minute it hits the ground, but should 43 IWILSON'S SVANE FARM CAWMP 1 become available to the crop within 1 to 4 weeks of application. All crops are scheduled for removal off the land at harvest except for grazed grasses. ' TABLE 22 As mentioned above, Gold Leaf Farm will grow a combination of row crops on many if its fields each ' summer. The farm also has dedicated coastal bermudagrass land that is not planted in row crops. Fields 5 and 8 are planted in bermudagrass, but field 8 will not be routinely irrigated. Mr. Wilson can apply swine effluent to Field 8 if he records the activity, but its P.A.N. removal potential is not being ' counted within the routine irrigation calculations. Every field will have rye planted on it in the fall. Table 22 shows the combination of crops that might be possible for any given field by pull zone, Table 22 only_relates to P.A.N. due to animal waste applications. The reader will also note that a lower ' P.A.N. application is being used for cereal rye on row crop land since this crop will be tilled under during row crop land preparation, All of the cereal rye crop and bermudagrass crop are being treated as grazed. The P.A.N. removal potential for all cereal rye and bermudagrass have been adjusted for grazing. ' Table 22 divides the irrigated fields into pull zones. Each pull zone shows the total effective wettable acres within that zone (taken from Table 18). It also breaks down the amount of annual P.A.N. to be removed by a warm and cool season crop combination. As can be seen by this table, ' certain crop combinations remove more nitrogen than other crop combinations. For example, F 1-P 1 (Field 1 and Pull 1) shows an estimated P.A.N. removal of 866 pounds for the Tobacco and Rye combination compared to 1,000 pounds for the Sweet Corn and Rye combination. Remember, some ' of these combinations are for animal waste at preplant only. Those crops not scheduled for human consumption typically remove more P.A.N. from animal waste since the waste can be applied through out the crop's growing season. The farmer should not land apply nitrogen in amounts in excess of ' those found in Table 22 unless on -farm data can show otherwise. TABLE 23 ' Table 23 shows how many acres of each crop (combined with cereal rye) that are typically grown at Gold Leaf Farm each year. This table also shows the per acre animal waste P.A.N. removal estimates for these combinations and the expected farm wide total P.A.N. removal. The total amount of swine ' generated P.A.N. is also shown in this table for comparison. According to this table, the amount of nitrogen generated from the swine operation is more or less balanced with the amount of A.A.N. being removed by the crops. The reader will note that there is 165 acres of crop land that could receive ' animal waste. The total effective wetted area for irrigation is about 153 acres, but more than 153 acres will get some effluent. Therefore the engineer is estimating about 159 acres is receiving enough ' animal waste via irrigation to use in calculating total P.A.N. removal potential. These are approximations and guidelines only. By having both cool and warm weather crops, the farmer maintains maximum flexibility in his waste application program. Table 23 suggests a more or less "balanced" nitrogen usage/availability scheme, but in some cases nitrogen loading rates may be seriously diminished due to a lack of excess wastewater. This of course ' would not pose a significant problem and may allow for some needed sludge removal to occur. Nitrogen application can be less than shown by any of these tables. Lower nitrogen levels may mean lower crop yields. Crop yields must be figured back into the nitrogen removal equation. The farmer ' may wish to adjust application amounts or reduce acreage to better balance nutrients with crop 44 1 IWELSON'S SWINE FARM CAWNT demand. Alw@ys record 3delds removed from all acreage., Also record fresh water irrigation events and the addition of commercial fertilizer. TABLES 24 through 32 Tables 24 through 32 list the individual crops to be grown at Gold Leaf Farm. These tables allow the reader to see the estimated gallons of effluent needed to supply the nitrogen needs already mentioned. The last column in each table in this series shows the inches of effluent needed to supply those nitrogen needs, In some cases the inches of effluent required may need to be applied in split applications if there is a danger or run-off. For instance Table 32 shows considerable irrigation to occur in the month of June on Coastal Bermudagrass. This application should be split, perhaps even shifting. some of the irrigation events to another month. In no case shall the farmer apply more than I inch of swine waste at any one irrigation event, Tables 24 through 32 also show effluent application windows for each crop. These are "typical" windows that coincide with crop production guides for that crop. Of course animal waste can only be applied as a preplant measure on crops scheduled for human consumption. The farmer may at any time vary this cropping pattern to best suite his needs and growing conditions. The reader can see suggested fertilizer application windows and R.Y.E. values for the various crops discussed under the above section titled "Crop Planting and Fertilizing Considerations" and in Table 14. Use these tables as guidelines. TABLE33 Table 33 shows long term water balances that "could" be experienced within the Wilson's Swine Farm lagoon. Notice that the. cumulative liquid volumes wax and wane between seasons. It is very important to realize that the operator must use good judgment when applying effluent to crops since irrigation must be tempered with crop growth, crop health, rainfall, lagoon water levels, etc, Table 33 is only a general guide to show that it is possible to balance the excess water production with irrigation needs and not over fill the lagoon. Excess wastewater values in Table 33 do not include unusually large excess rainfall events (e.g, rainfall from a hurricane). Always know your lagoon level and available storage volume. A key item to remember is to keep water levels inside the lagoon low enough to store at least ' one 25 year 24 hour storm before overflow. Allowing storage for two 25 year 24 hour storms would be better but is not a regulatory requirement for this farm. Lower water levels in lagoon systems before the on -set of long wet seasons. Applying waste to areas outside the wetted irrigation zones could also help if lagoon levels become too high. Exhibit 29 shows a graph of the lagoon volume and should help the farmer relate volume to water levels. I I I 45 m m = m m m � m m m m � m m m = m m m FARM NAME: WILSONS SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. ONE R.Y.E. ACRE OF FOR TABLE AIDL RYE BERMUDA (TONSIACIYR) CROP TYPES AND REAUSTIC YIELD EXPECTATIONS + 1 0 1 R.Y.E ONE 0 FIELD ONE ONE FOR ACRE OF ONE ONE AND ACRE OF ACRE OF FIELD SWEET ACREOF ACREOF PULL TOBACCO SWEET CORN CORN POTATOES WATERMELONS CANTALOUPES NUMBER 0 (BU/AWR) 4.5 4.5 Fl - Pl 1 1 100 1 1 1 Fl - P2 1 1 100 1 1 1 Fl - P3 I 1 100 1 1 1 Fl - P4 1 1 100 1 1 1 Fl -P5 I 1 100 1 1 1 F2 - PI 1 1 100 1 1 1 F2 - P2 1 1 IDO 1 1 1 F3 - PI 1 1 100 1 1 1 F3 - P2 1 1 100 1 1 1 F3 - P3 1 100 1 1 1 F3 - P4 I 1 100 1 1 1 F4 - Pl I 1 100 1 1 1 F4 - P2 1 1 100 1 1 1 F4 - P3 1 1 100 1 1 1 F4 - P4 I 1 100 1 1 1 F4 - P5 1 1 100 1 1 1 F5-Pl 0 0 0 0 0 0 F5 - P2 0 0 0 0 0 0 FS - P3 0 0 0 0 0 0 F5 - P4 0 0 0 0 0 0 F5 - P5 0 0 a 0 0 0 + = ACTUAL R.Y.E. IS ONLY GIVEN FOR CROPS NOT SCHEDULED FOR HUMAN CONSUMPTION. CROPS SCHEDULED FOR PREPLANT NITROGEN APPLICATION ONLY ARE DESIGNATED BY A"'I" IN THIS TABLE. PAGE 46 ONE R.Y.E. ACRE OF FOR CEREAL HYBRID RYE BERMUDA (TONSIACIYR) 0 1 0 1 0 0 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 4.5 4.5 1 4.5 1 4.5 1 4.5 m m = m � � m m m m m m m � = = m = = FARM NAME: FARM OVVNER(S): FARM LOCATION: FIELD AND PULL NUMBER F6 - PI F8 - P2 F6 - P3 F6 - P4 F6 - P5 F6 - P6 F6 - P7 Fs - pa F6 - P9 F7- PI F7 - P2 F7 - P3 F7 - P4 F7 - P5 F7 - P6 F7 - P7 F7 - P8 FIELD 8 ONE ACRE OF TOBACCO WILSON'S SWINE FARM BRYAN WILSON RICHMOND COUNTY, N.C. 20- (CONTINUED) CROP TYPES AND REALISTIC YIELD EXPECTATIONS + + = ACTUAL R.Y.E. IS ONLY GIVEN FOR CROPS NOT SCHEDULED FOR HUMAN CONSUMPTION. CROPS SCHEDULED FOR PREPLANIT NITROGEN APPLICATION ONLY ARE DESIGNATED BY A *I' IN THIS TABLE. PAGE 47 R.Y.E ONE ONE R.Y.E. ONE FOR ACRE OF ONE ONE ACRE OF FOR ACRE OF FIELD SWEET ACRE OF ACRE OF CEREAL HYBRID SWEET CORN CORN POTATOES WATERMELONS CANTALOUPES RYE BERMUDA (BLLIACIYR) (TIACIYR) 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 IGO I 1 1 1 a 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 1 100 1 1 1 1 0 0 0 0 0 0 1 4.5 + = ACTUAL R.Y.E. IS ONLY GIVEN FOR CROPS NOT SCHEDULED FOR HUMAN CONSUMPTION. CROPS SCHEDULED FOR PREPLANIT NITROGEN APPLICATION ONLY ARE DESIGNATED BY A *I' IN THIS TABLE. PAGE 47 = m m m m m m m m m m m m m m = m = � FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. + = INDICATES A LUMP SUM AMOUNT OF PAN. APPLIED AT PREPLANT. NO POST EMERGENCE APPLICATION OF ANIMAL WASTE PAGE 48 PAN. REL40VED BY HYBRID BERMUDA (LBITON) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 48 48 48 48 48 TABLE 2JL CROP TYPES AND PER UNIT NITROGEN APPLICATIONS OR REMOVALS PAN. PAN. PAN. PA.N. PAN. REMOVED FOR PRE- PAN. PAN. REMOVED FIELD FOR PRE- FOR PRE- BY PLANT ON FOR PRE- FOR PRE- BY AND PLANT ON PLANT ON FIELD SWEET PLANT ON PLANT ON CEREAL PULL TOBACCO SWEET CORN CORN POTATOES WATERMELONS CANTALOUPES RYE NUMBER (LB/ACRE)+ (LBIAGRE)+ (LB/BU) (LB/ACRE)+ (LB/ACRE)+ (LB/ACRE)+ (LBlAC/YR)+ I'll - P1 65 85 1.2 60 60 60 65 Fl - P2 65 85 1.2 60 60 60 65 Fl - P3 65 85 1.2 60 60 60 65 Fl - P4 65 85 1.2 6D 60 60 65 Fl - PS 65 85 1.2 60 60 60 65 F2 - P1 65 85 1.2 60 60 60 65 F2 - P2 es 85 1.2 60 60 60 65 F3 - PI 65 85 1.2 60 60 60 65 F3 - P2 65 85 1.2 60 60 60 65 F3 - P3 65 85 1.2 60 60 60 65 F3 - P4 65 85 1.2 60 60 60 65 F4 - Pl 65 85 1.2 60 60 60 65 F4 - P2 65 85 1.2 60 60 60 65 F4 - P3 65 85 1.2 60 60 60 65 F4 - P4 65 85 1.2 60 60 60 65 F4 - P5 65 85 1.2 60 60 60 65 F5 - Pl 0 0 0 0 0 0 75 F5 - P2 0 0 0 0 0 0 75 F5 - P3 0 0 0 0 0 0 75 F5 - P4 0 0 0 0 0 0 75 F5 - P5 0 0 0 0 0 0 75 + = INDICATES A LUMP SUM AMOUNT OF PAN. APPLIED AT PREPLANT. NO POST EMERGENCE APPLICATION OF ANIMAL WASTE PAGE 48 PAN. REL40VED BY HYBRID BERMUDA (LBITON) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 48 48 48 48 48 = � m m � m = m m m = m m = m m � m = FARM NAME: FARM OWNER(S) FARM LOCATION FIELD AND PULL NUMBER F6 - P1 F6 - P2 F6 - P3 F6 - P4 F6 - P5 F6 - P6 F6 - P7 F6 - P8 F6 - P9 F7 - P1 F7 - P2 F7 - P3 F7 - P4 F7 - P5 F7 - P6 F7 - P7 F7 - P8 FIELD 8 PAX FOR PRE - PLANT ON TOBACCO (LBIACRE) 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 0 WILSON'S SWINE FARM BRYAN WILSON RICHMOND COUNTY, N -C - PAX REMOVED BY CEREAL RYE (LB(AC/YR) 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 75 + = INDICATES A LUMP SUM AMOUNT OF P-A.N. APPLIED AT PREPLANT- NO POST EMERGENCE APPLICATION OF ANIMAL WASTE. PAGE 49 PAX REMOVED BY HYBRID BERMUDA (LINTON) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 48 TABLE, 2L (CONTINUED) CROP TYPES AND PER UNIT NITROGEN APPUCATIONS OR REMOVALS PAX P-A.N. PAX REMOVED FOR PRE- PAX P.A.N- FOR PRE- BY PLANT ON FOR PRE- FOR PRE - PLANT ON FIELD SWEET PLANT ON PLANT ON SWEETCORN CORN POTATOES WATERMELONS CANTALOUPES (LBIACRE) (u3l`BU) (LBJACRE) (LB/ACRE) (LB/ACRE) 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85 1.2 60 60 60 85. 1.2 60 60 60 85 1.2 60 60 60 as 1.2 60 60 60 85 1.2 60 60 60 0 0 0 0 0 PAX REMOVED BY CEREAL RYE (LB(AC/YR) 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 75 + = INDICATES A LUMP SUM AMOUNT OF P-A.N. APPLIED AT PREPLANT- NO POST EMERGENCE APPLICATION OF ANIMAL WASTE. PAGE 49 PAX REMOVED BY HYBRID BERMUDA (LINTON) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 48 m � m m m m m m m m m m = � m m m m m FARM NAME- WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. TOTAL CROP ACRES IN THESE FIELDS 165 ACRES TAKING OUT FOR BUFFERS, ETC. IABLE 22L NITROGEN REMOVAL ESTIMATES BASED ON ANNUAL CROP COMBINATIONS TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL PAN. PAN. PAN. PAN. PAN. PAN. PAN. REMOVED REMOVED REMOVED REMOVED REMOVED REMOVED REMOVED FIELD TOTAL BY BY BY BY BY BY BY NUMBER EFFECT. TOBACCO SWEET CORN FIELD CORN SWEET POTS. WATERMELONS CANTALOUPES BERMUDA AND WET -FABLE & RYE & RYE & RYE & RYE & RYE & RYE & RYE PULL ACRES IN COMBO. COMBO. COMBO. COMBO. COMBO. COMBO- COMBO. NUMBER THIS PULL (pounds) (pounds) (pounds) (pounds) (pounds) (pounds) (pounds) Fl - Pl 6.664 866 1000 1233 833 833 833 0 Fl - P2 5.422 705 813 1003 678 678 678 0 Fl - P3 5.767 750 865 1067 721 721 721 0 Fl - P4 5.330 693 800 986 666 666 666 0 Fl - P5 6.515 847 977 1205 814 814 814 0 F2 - Pl 1.889 246 283 349 236 236 236 0 F2 - P2 1.480 192 222 274 185 185 185 0 F3 - Pl 3.202 416 480 592 400 400 400 0 F3 - P2 2.461 320 369 455 308 308 308 0 F3 - P3 2.185 284 328 404 273 273 273 0 F3 - P4 2.254 293 338 417 282 282 282 0 F4 - PI 6.276 816 941 1161 785 785 785 0 F4 - P2 5.376 699 806 995 672 672 672 0 F4 - P3 5.881 765 882 1088 735 735 735 0 F4 - P4 6.432 836 965 1190 804 804 804 0 F4 - PS 5.351 696 803 990 669 669 669 0 F5 - P1 2.162 0 0 0 0 0 0 629 FS - P2 6.396 0 0 0 0 0 0 1861 F5 - P3 2.599 0 0 0 0 0 0 756 F5 - P4 3.769 0 0 0 0 0 0 1097 F5 - P5 2.247 0 0 0 0 0 0 654 PAGE 50 m m m = m m = m = m = m � m = m = m m FARM NAME: WILSON*S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. TABLE 2Z (CONTINUED) NITROGEN REMOVAL ESTIMATES BASED ON ANNUAL CROP COMBINATIONS TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL TOTAL PAK PAX PA.N. PAX PAK PAK PAK REMOVED REMOVED REMOVED REMOVED REMOVED REMOVED REMOVED FIELD TOTAL BY BY By BY BY BY BY NUMBER EFFECT. TOBACCO SWEETCORN FIELD CORN SWT POTATOES WATERMELONS CANTALOUPES BERMUDA AND WETTABLE & RYE & RYE & RYE & RYE & RYE & RYE & RYE. PULL ACRES IN COMBO. COMBO. COMBO. COMBO. COMBO, COMBO. COMBO. NUMBER THIS PULL (pounds) (pounds) (pounds) (pounds) (pounds) (pounds) (pounds) F6 - Pl 4.247 552 637 786 531 531 531 0 F6 - P2 4.545 591 682 841 568 568 568 0 F6 - P3 3.448 448 517 638 431 431 411 0 F6 - P4 3-356 436 503 621 420 420 420 0 F6 - P5 3.471 451 521 642 434 434 434 0 F6 - P6 2.277 296 342 421 285 285 285 0 F6 - P7 3.655 475 548 676 457 457 457 0 F6 - P8 1.083 141 162 200 135 135 135 0 F6 - P9 4.784 622 718 8a5 598 598 598 0 F7 - Pl 4.336 564 650 802 542 542 542 0 F7 - P2 5.381 700 807 995 673 673 673 a F7 - P3 3.517 457 528 651 440 440 440 0 F7 - P4 4.573 594 686 846 572 572 572 0 F7 - P5 2.002 260 300 370 250 250 250 0 F7 - P6 4.596 597 689 850 575 575 575 0 F7 - P7 2.218 288 333 410 277 277 277 0 F7 - P8 5.650 735 848 11345 706 706 706 0 FIELD 8 2.420 0 0 0 0 0 a 704 TOTAL 15522 TOTAL 152.80 (EXCLUDING FIELD 8) PAGE 51 FARM NAME: WILSON*S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. P*l TQMNL ANIMAL WASTE PAN. REMOVAL FOR AULEPIEQ COMBINATION OF CROPS PA. N. FROM ANIMAL TOTAL ACRES OF TOTAL PAX WASTE REMOVED BY THIS CROP COMBINATION REMOVEDBY THIS COMBINATION UNDER SIGNIFICANT THIS COMBINATION FOR ONE ACRE IRRIGAT10N ANNUALLY CROP COMBINATIONS (pounds) (acres) (pounds) • TOBACCO & RYE 130 50 6,500 • SWEET CORN & RYE 150 is 2,250 FIELD CORN & RYE 185 16 2,960 + SWEET POTATO & RYE 125 25 3,125 + WATER MELONS & RYE 125 20 2,500 + CANTALOUPES & RYE 125 15 1,875 BERMUDAGRASS & RYE 291 18 5,238 TOTALS 159 24,448 AMOUNT OF PA.N. GENERATED BY ANIMAL WASTE AT THIS FARM 24,475 EXCESS (DEFECT) PA.N. AVAILABLE FROM ANIMAL WASTE IS = 27 THE TOTAL CROP ACREAGE INSIDE OF REGULATORY SET -BACKS IS (FOR REF.) . 165 ACRES + THESE VALUES ONLY ACCOUNT FOR NITROGEN PROVIDED BY ANIMAL WASTE. IT DOES NOT INCLUDE POST EMERGENCE NITROGEN APPLICATIONS FROM COMMERCIAL FERTILIZER FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION. P.A.N. REMOVAL FOR FORAGE CROPS IS BASED ON R.Y.E. FROM OTHER TABLES SINCE SUCH CROPS WILL BE ANIMAL FEED. ++ THIS IS A BEST GUESS FOR THE TOTAL ACRES RECEIVING "SIGNIFICANT" IRRIGATION. THIS TOTAL IS SLIGHTLY LESS THAN THE TOTAL WETTED ACRES AND SLIGHTLY MORE THAN THE EFFECTIVE WETTABLE ACRES. FIELD FRINGES AND ALL OF FIELD 8 ARE NOT FIGURED INTO THE TOTAL P.A.N- REMOVAL ESTIMATES OF THIS TABLE. PAGE 52 m = m m m = m m m = = m m m m m � m m FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS TABLE Zk ANIMAL WASTE APPI-19MION GUIDELINES ON SIMILAR EIELDa FIELDS THAT CAN GROW I %Jom%.A.*u ARE: Fl, F2, F3, F4, F6, F7 - ALL PULLS ANIMAL WASTE TOTALANNUAL SUGGESTED POUNDS OF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAN. PAX TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROMWASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP + THIS CROP + (LBWAC)++ (LBS) (GALLONS) (GALIACRE) (INJACRE) APRIL OR MAY (PREPLANT) 50.0 65 3,250 1,181.818 23,636 0.87 ++ TOTAL 65 3,250 1,181,818 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THIS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS TO AVOID RUN-OFF, ESPECIALLY IF APPLIED ON BARE SOIL. PAGE 53 m m � m m m m m m = m m m = = m m m m FARM NAME: WILSON'SSWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER I ODD GALLONS OF EFFLUENT 2.75 POUNDS P�F_j FIELDS THAT CAN GROW - %;Ivvr--Q 1 ARE: Fl, F2, F3, F4, F6, F7 - ALL PULLS ANIMAL WASTE APPLICATION WINDOWS ON THIS CROP + MARCH OR APRIL (PREPLANT) TOTAL TOTALANNUAL SUGGESTED POUNDSOF ESTIMATED RATE OF PAN. PAX TO ACRES APPLICATION APPLY PLANTEDIN FROM WASTE ANNUALLY THIS CROP + "S/AC)+ (LBS) 15.0 85 1,275 463,636 85 1,275 GALLONS GALLONS INCHES OF OF EFFLUENT OF EFFLUENT WASTE FOR TO APPLY TO APPLY A SINGLE ANNUALLY PER ACRE EVENT (GALLONS) (GAIJACRE) (INIACRE) 463,636 30,909 1.14 ++ 463,636 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCE�ED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE PA.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THIS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS To AVOID RUN-OFF, ESPECIALLY IF APPLIED ON BARE SOIL. PAGE 54 m � m = . m m m m m � m m m m m � m m m FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS TABLE 2fL ANIMAL WASTE APPLICATION GUIDELINES ON SIMILAR FIELDS FIELDS THAT CAN GROW FIELD CORN ARE: Fl, F2, F3, F4, F6, F7 - ALL PULLS ANIMAL WASTE TOTALANNUAL SUGGESTED POUNDSOF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAX PAK TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP+ THIS CROP + (LBS/AC)++ (LBS) (GALLONS) (GAUACRE) (IWACRE) APRIL 16.0 30 480 174,545 10,909 0.40 MAY 16.0 35 557 202,473 12,655 0.47 JUNE 16.0 35 557 202,473 12,655 0.47 JULY 16.0 20 326 118,691 7,418 0.27 TOTAL 120 1,920 698,182 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROPS MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P-A.N- APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. PAGE 55 m m m m m m m m m m m m m m m m m m m FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS TABLE ANIMAL WASTE APPLICATION GUIDELINES ON SIMILAR FIELDS FIELDS THAT CAN GROW ovvr_r_i rluimiur_o ARE: Fl, F2, F3, F4, F6, F7 - Al -L PULJ_S ANIMAL WASTE TOTAL ANNUAL SUGGESTED POUNDS OF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAX P.A.N. TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP+ THIS CROP + (LBSfAC)*+ (1_13s) (GALLONS) (GAUACRE) (IWACRE) APRIL, MAY, OR JUNE (PREPLANT) 25.0 60 1,500 *d 545,455 21,818 0.80 ++ TOTAL 60 1,500 545,455 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. I + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THIS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS TO AVOID RUN-OFF, ESPECIALLY IF APPLIED ON BARE SOIL. PAGE 56 m m m m = m m m m = m m = = = = m = m FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS ANIMAL WASTE APPLICATION TABLE GUIDELINU m ON SIMILAR EIELDS FIELDS THAT CAN GROW WATERMELONS ARE: Fl, F2, F3, F4, FG, F7 - ALL PULLS ANIMALWASTE TOTALANNUAL SUGGESTED POUNDS OF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAX PAX TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP + THIS CROP + (LOSIAC)++ (LBS) (GALLONS) (GALIACRE) (INZACRE) MARCH, APRIL, OR MAY (PREPLANT) 20.0 60 1,200 436,364 21,818 0,80 ++ TOTAL 60 1,200 436,364 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO -A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THIS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS TO AVOID RUN-OFF, ESPECIALLY IF APPLIED ON BARE SOIL. PAGE 57 m = m m m m m m m m m = m m m = m = m FARM NAME. WILSON'S SWINE FARM FARM OWNERP: BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS FIELDS THAT CAN GROW %OAR I J6%L_%j U V Mo ARE: Fl, F2, F3, F4, FS, F7 - AlJL PULI-S ANIMALWASTE TOTALANNUAL SUGGESTED POUNDSOF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF P.A.N. P.A-N. TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP+ THIS CROP + (LBSIAC)++ (LBS) (GALLONS) (GAIJACRE) (INIACRE) MARCH OR APRIL (PREPLANT) 15.0 60 900 327,273 21,818 0-80 ++ TOTAL 60 900 327,273 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE PAN. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THIS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS TO AVOID RUN-OFF. ESPECIALLY IF APPLIED ON BARE SOIL. PAGE 58 = m m m m m m m m = = m = = = m = = = FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS TABLE - 30 ANIMAL WMTE APFLICATION QUIDELINES ON SIMILAR FIELDS FIEWS THAT CAN GROW RYE (as a winter cover crop ARE: Fl, F2, F3, F4. FG, F7 - ALL PULLS and grazed) ANIMAL WASTE TOTALANNUAL SUGGESTED POUNDSOF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAN. PAN. TO OF EFFLUENT OF EFFLUENT WASTE FOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP+ THIS CROP + (LBS/AC)++ (LBS) (GALLONS) (GAIJACRE) (INJACRE) SEPTEMBER, OCTOBER, (NOV.?) 141.0 20 2,841 1,033,145 7,327 0.27 FEBRUARY, MARCH, APRIL 141.0 45 6,324 2,299,582 16,309 0.60 TOTAL 65 9,165 3,332,727 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY. NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P-A.N- APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. PAGE 59 = m m m m m m m m = = m m = m m m m m FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER I DOO GALLONS OF EFFLUENT 2-75 POUNDS FIELDS THAT CAN GROW ANIMALWASTE APPLICATION WINDOWS ON THIS CROP + SEPTEMBER, OCTOBER, (NOV.?) FEBRUARY, MARCH, APRIL TOTAL TABLE 3j- -E APPLICATION GUIDELINES ON SIMI RYE (overseeded on berm uda and grazed) TOTALANNUAL SUGGESTED POUNDS OF ESTIMATED RATE OF PAX P-A.N. TO ACRES APPLICATION APPLY PLANTED IN FROM WASTE ANNUALLY THIS CROP + (LBSIAC)++ (LBS) 18.0 23 419 18.0 52 932 75 1,350 ARE: Fl, F2, F3, F4, F6, F7 - ALL PULLS GALLONS GALLONS INCHES OF OF EFFLUENT OF EFFLUENT WASTE FOR TO APPLY TO APPLY A SINGLE ANNUALLY PER ACRE EVENT (GALLONS) (GAUACRE) (IN/ACRE) 152,182 8,455 0.31 338,727 18,818 0.69 490,909 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE P.A.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. PAGE 60 = m = m m m m m m = = m m m m = m m = FARM NAME: WILSON'S SWINE FARM FARM OWNER(S): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. AVERAGE AMOUNT OF NITROGEN PER 1000 GALLONS OF EFFLUENT 2.75 POUNDS TABLE- .3z ANIMAL WASTE APPLICATION GUIDELINES ON SIMILAR FIEIMS FIELDS THAT CM GROW BERMUDAGRASS ARE: Fl, F2, F3, F4, F6, IFT - ALL PULLS ANIMAL WASTE TOTALANNUAL SUGGESTED POUNDSOF GALLONS GALLONS INCHES OF APPLICATION ESTIMATED RATE OF PAX PAX TO OF.EFFLUENT OFEFFLUENT WASTEFOR WINDOWS ACRES APPLICATION APPLY TO APPLY TO APPLY A SINGLE ON THIS PLANTEDIN FROM WASTE ANNUALLY ANNUALLY PER ACRE EVENT CROP+ THIS CROP + (LBS/AC)++ (LBS) (GALLONS) (GAL)ACRE) ONZACRE) MAY 18.0 43 778 282,764 15,709 0.58 JUNE 18.0 86 1,555 565,527 31,418 1.16 ++ JULY 18.0 65 1,166 424,145 23,564 0.87 ++ AUGUST 18.0 22 389 *0 141,382 7,855 0.29 TOTAL 216 3,888 1,413,818 NOTE: THE FARMER MUST NOT APPLY ANIMAL WASTE MORE THAN 30 DAYS PRIOR TO PLANTING A CROP OR 30 DAYS PRIOR TO A CROP BREAKING DORMANCY. ANIMAL WASTE APPLIED TO A CROP FOR HUMAN CONSUMPTION MUST BE APPLIED AS A PREPLANT MEASURE ONLY. TOTAL NITROGEN APPLIED CAN NOT EXCEED RECOMMENDED AGRONOMIC RATES IF A CROP'S MAXIMUM NITROGEN UPTAKE DEMAND EXCEEDS THE PA.N. APPLIED FROM ANIMAL WASTE, A COMMERCIAL FERTILIZER MAY BE NEEDED. POST EMERGENCE NITROGEN NEEDS FOR CROPS SCHEDULED FOR HUMAN, CONSUMPTION CAN NOT BE SUPPLIED WITH ANIMAL MANURE. TYPICALLY, NITROGEN APPLICATION AMOUNTS WILL VARY FROM FIELD TO FIELD AND FROM SEASON TO SEASON. THIS TABLE IS ONLY A GUIDE. THE CROP GROWING SCHEME IN THIS TABLE IS ONLY FOR ONE TYPE OF CROP. + = THE P.A.N. APPLICATION AMOUNTS AND ACRES PLANTED ARE BEST GUESSES AND MAY VARY. ++ = THiS LIQUID MAY NEED TO BE APPLIED IN TWO APPLICATIONS TO AVOID RUN-OFF. PAGE 61 m m = m m = m m m m = m m m = = = m = FARM NAME: WILSON'S SWINE FARM FARM OWNER($): BRYAN WILSON FARM LOCATION: RICHMOND COUNTY, N.C. TABLE GENERAL LONG TERM WATER BALANCES ONCE CROPS ARE ESTABLISHED WHAT IS THE MINIMUM DESIGN VOLUME FOR THIS THE LAGOON? 10,50D.000 GALLONS (APPROXIMATELY) EST. AVG. ALLOWABLE WASTEWATER ESTIMATED VOLUME EXCESS ESTIMATED ACCUMULATION OF LIQUID IN PERIOD OF WASTEWATER IRRIGATION OR REDUCTION THE LAGOON THE YEAR (GAL 12 MO) (GAL 12 MO) (GAL 12 MO) (CUMULATIVE) JANUARY, FEBRUARY 1,481AM 1,319,155 161.895 13,161,885 ++ MARCH, APRIL 1,481.040 3-CIOZ791 (Z421,751) 10,74D,135 MAY, JUNE 1,401,040 1,798,691 (317,651) lQ42Z4B4 JULY, AUGUST 1,481,04D 684,218 796,M 11219.31)5 SEPTEMBER,OCTOBER 1,481.040 1,185,327 295,713 11,515,018 NOVEMBER, DECEMBER 1,481,04D .0 1,481,040 12,996,058 TOTAL 8,886,24D 8,890,182 (3-q42) + = THE AVERAGE WASTEWATER EXCESSES DO NOT ACCOUNT FOR WIDE MONTHLY RAINFALL VARIATIONS OR MONTHLY EVAPOTRANSPORATION VARIATIONS. SUCH VARIATIONS COULD BE SIGNIFICANT AND CHANGE THE WATER BALANCE TABLE FROM WHAT IS SHOWN ABOVE. THIS TABLE IS ONLY AN APPROXIMATION, NOT A DETAILED WATER BALANCE- = A MINIMUM VOLUME OF AROUND 10,500.000 GALLONS SHOULD BE MAINTAINED IN THE LAGOON. DO NOT PUMP MUCH BELOW THIS LEVEL. THIS ALLOWS FOR LIQUID AND SLUDGE BUILD-UP. + = A LARGE POSITIVE VALUE HERE INDICATES MORE ACRES MAY BE NEEDED IN ORDER TO APPLY WASTE. A LARGE NEGATIVE VALUE INDICATES MORE THAN ENOUGH LAND IS BEING IRRIGATED.TO UTILIZE ALL OF THE EXPECTED WASTEWATER GENERATION. ++ = THIS IS AN ASSUMED VOLUME FOR THIS TABLE OR EXAMPLE. EACH YEAR WILL BE DIFFERENT. PAGE 62 WILSON'S SWINE FARM CAWMP Below is an example of how to use the tabular information discussed above. EXAMPLE; The farmer wants to grow sweet potatoes in field 3 in the summer and grow cereal rye in the cool months as an overseeded crop. The following is one "process" the farmer would use to estimate the amount of P.A.N. to land apply. I. The farmer is interested in determining the use of animal waste on field 3. At this time he is not concerned with commercial fertilizer needs so those will not be discussed. Table 27 shows that the preplant window for sweet potatoes is April, May, or possibly June if the farmer is late in planting. Timing will be according to the farmer's opportunity, weather, cereal rye growth, etc. Table 30 shows the effluent application window for cereal rye on cultivated land in the fall and the spring. ' 2. Table 13 shows that there is a total of 13.3 acres in field 3 that could receive animal waste, but not 100 percent of field 3 can be effectively irrigated. From Table 18 he sees the total effective wetted area due to irrigation is 10.1 acres. That information also appears in Table 22 by adding the pulls t in field 3. Table 23 shows that an estimated 125 pounds of P.A.N. can be applied to each acre of this field annually with this combination of crops. ' 3. Table 27 tells the farmer he can apply roughly 21,818 gallons of animal waste per acre as a preplant for sweet potatoes (not including cereal rye) and get the needed P.A.N. As Table 27 says this is about 0.80 inches of effluent per acre. This may be too much effluent to apply at one time, especially if the land has been cultivated, and may require split applications. The farmer must decide. ' 4. Table 30 tells the farmer he can apply roughly 7,327 gallons of animal waste per acre in the fall and 16,309 gallons per acre in the spring on his cereal rye. As Table 30 says this is about 0.27 inches of effluent per acre in the fall and about 0.6 inches in the spring. The farmer may wish to equally ' split the effluent applications between the fall and spring if this better fits his growing schedule. The farmer must decide. ' S. If the farmer only uses this crop combination for pulls 1 and 2 in field 3, then he would have to only total pulls 1 and 2 using the above numbers. The per acre application amounts would be the same no matter which pulls he uses for the sweet potatoes and cereal rye combination. All of the actual irrigation and crop growing combinations must be recorded on the appropriate forms. ' This waste utilization document does not specifically address nitrogen application on germinating or very young crops. Thus the farmer must use good judgment when planting and applying waste to young crops. Young crops can not remove large quantities of nitrogen thus possibly requiring split ' applications. _. Remember, do not applY__animal waste directly to crops scheduled for human consumption, Monthly waste application amounts will vary according to many factors. The engineer has assumed that animal waste will be available to deliver these nitrogen quantities, If the animal waste is lacking the needed nutrients, or lacking sufficient liquid quantities the operator could occasionally need to ' supplement nutrients in greater quantities than shown in this document. However, use caution when 63 1 WILSON'S SWINE FARM CAWMP C� 1 applying commercial fertilizers. Annually look at nutrients like 'phosphorous and metals to make sure you are not over applying these or other nutrients. The farmer may need to contact a qualified technical specialist in order to help estimate these values. Some residual nitrogen carry-over from the organic fraction in animal waste and crop residue will be left in the fields from year to year. You might say there is a carry over of nitrogen so you may need to apply less as the years go by. In sandy soils nitrogen carry over this tends to be less of a factor. Be aware of this aspect and do not over apply nitrogen. Long term sludge removal methods (Le, irrigation, pump and haul, etc.) are not specifically addressed in this plan as a separate issue. The Wilson's Swine Farm lagoon has sludge storage built into its design (see Table 4). Sludge removal and land applications will need a certified plan approved by DWQ. ANIMAL WASTE APPLICATION EQUIPMENT AND ITS USE The right animal waste application equipment is extremely important in terms of the farmer's ability to accurately measure and control the application of animal waste. However, when it comes to properly operating irrigation equipment (or broadcast equipment) the farmer must be familiar with his/her equipment and have a good understanding of pump curves, pumping rates, basic math, and possess the willingness to keep good records. This animal waste utilization plan is not intended to be a. comprehensive irrigation teaching manual. The engineer must assume the farmer can take the presented information and apply it to his or her farm. General Gold Leaf Farm currently has two irrigation pumps with stand alone power units, some existing below ground PVC force mains, many permanent hydrants, some above ground aluminum piping (which is movable), and two older model hard hose travelers. The farmer uses the irrigation system to pump lagoon effluent and fresh water to all fields. However, the existing system needs some modification in order to be more useful to the farmer. Therefore the engineer has developed plans and specifications for this CAWMP that shows the irrigation system as it will be modified. The .engineer is considering this entire system as a new or expanded system for the effective wettable acres determination. Only factors surrounding lagoon effluent irrigation are being considered for this CAWW. Fresh water irrigation will also occur but the engineer is not specifying how the fresh water irrigation is to be used. Irrigation equipment data is shown below in Table 34 as well as on Exhibits 21 and 22. At this time, the farmer plans to install an additional 4,000 feet of below grade permanent PVC pipe to replace the need for above ground aluminum piping. He will also be installing several new hydrants. He plans to purchase two new hard hose traveler reels (both will be of the same make and model) and ' retire his older reels. All information presented herein will discuss the proposed modifications and new equipment. Exhibit 7 shows this general irrigation setup with the dotted lines showing the approximate center of normal irrigation lanes. The semi -circles on Exhibit 7 show approximate net wetted areas covered by gun cart nozzles (net wetted areas will overlap). The semi -circles shown are not effective wetted areas used to calculate CAWMP effective wetted acres. 1 64 WILSON'S SWINE FARM CAWMP 1 1 1 TABLE 34 Gold Leaf Farm Irrigation Equipment Descriptions Power su 1 e + CaterpiMar Diesel Engine ne - Model 1674. Pump a and size for Cat. 1674 Berkeley Model B4EY BH 17.87 in. impeller Power su l e + Caterpillar Diesel Engine - Model D333, a and size for Cat. D333 Berkeley Model B4EY BM full impeller .Pump Traveler type proposed Amadas Reel Rain - Model 1030 Hose I.D. and length each reel 3.0 inch I.D, @ 965 feet Gun and nozzle a all fields Nelson Model SR150 wl 1.26 in, ring nozzle Nelson Sprinkler diameter wetted diameter)_320 feet 50 psi mf , ublished info. Expected flow and pressure with selected nozzle (farmer tries to keep nozzle pressure more or less constant 255 gpm @ 50 psi (Nelson gun, mfg. published info.) Selected lane spacing 200 ft +/- (most all pull lanes are uniform at this farm Friction losses: See Exhibit 28 fora complete listing Flow veloci in 6 inch pipe @ 255 gpm 2.78 feet/second (approximately) Gun cart retrieval mechanism On board gasoline engine or a pelton wheel slurry turbine Anticipated wetted pn arc all fields 270 degrees Maximum Horsepower required @ 255 gpm maximum head considerin allpulls) 50 hp (approximately) + Power unit horsepower curves were unavailable for this package. Either pump could be used to pump effluent but the Cat Model # 1674 and Pump Model B4EYQBH are most often used to pump effluent. hrigation System Layout And Operation An irrigation layout is shown as Exhibit 7. The reader should notice that Exhibit 7 shows where the new pipe is to be installed and where the new above ground hydrants will be placed. The grower plans to use most of the existing system as is with only a few modifications. The new portions of the system will be tied into the existing piping. Minor pipe and hydrant placement variations due to on site conditions is allowable. The operator should always try and keep the gun nozzle at the same pressure and thus deliver the same amount of water (i.e, gpm) on each pull for ease in record keeping. Each time the traveling gun is set up it will need to be checked for the proper pressure and delivery. It is beyond the scope of this document to predict all pumping rates and traveler retrieval rate combinations to achieve a variety of application rates. The engineer must however rely on the farmer's record keeping ability to accurately track gallons pumped and nutrient amounts delivered. Adjustments can also be made in engine speeds (i.e. rpm) to increase or lower irrigation rates but use caution since this will also change application coverage. The farmer will find it most convenient to adjust gun cart retrieval speed when changing application volumes. Table 19 shows gun cart speeds for a specific application volume, Cart speed will not change the effective coverage, nozzle output or precipitation rates, but it will change application volumes. As a general comment, more water will be applied at the bottom of hills than at the tops if slopes are significant. This will be mainly due to the higher nozzle pressures at lower elevations, The farmer 65 WILSON'S SWINE FARM CAWMP 1 1 1 may find it more convenient to set applications to be correct at low points and thereby apply less on hill tops as the cart is being retrieved. Otherwise he will need to adjust the delivery rate throughout the pull on hills. Averages can also be used if over applications do not occur in low areas. Exhibit 28 shows detailed head loss calculations. Critical elements of the irrigation process are listed on an example record keeping form attached as Exhibit 11. The operator shall also keep records on equipment repairs, maintenance, and irrigation calibrations. The engineer recommends irrigation calibration be done at least one time per year but semi-annual calibration would-be better. Information on calibration can be seen as Exhibit 16. The farmer should consult with his or her irrigation dealer to obtain more information on calibration or contact a qualified irrigation specialist. Wastewater shall not be allowed to run off any field at any time. Application rates should be as low as needed to avoid surface run-off or water ponding. When using traveling guns the instantaneous application rate is often above continuous application rates however the duration is minimal so run-off should not occur. Most soils at this site could accept a short duration loading rate of about 0.4 in./hr to 0.6 in/hr but caution should be used if irrigating close to the upper value. Strong slopes or wet conditions may cause irrigation rates to be less or require pull rates to be fast. If irrigation selections are causing run-off, the operator should change nozzles, increase travel speed, reduce application or pump rates, etc. Changing gun cart speed is probably the easiest adjustment, but it will not change the application rate. The farmer should avoid irrigating low areas in the fields or spots which tend to stay wet.. Keep good vegetative buffers between irrigated fields and the creek. The engineer would recommend very limited irrigation or no irrigation in grass water ways, stormwater channels, and near down -slope grass buffers. The operator of an agricultural irrigation system for wastewater must be certified. Certification details are not discussed within this document but more information on the irrigation operators certification program can be obtained by calling the N.C. Division of Soil and Water Conservation at (919) 733- 2302. Grading And Clearing For Travel Lanes (use if needed) For smooth irrigation, the operator will need to predetermined gun cart paths' and travel lanes, especially in recently cleared fields. This will be most important between hills and where hills would tilt the gun cart to the side. A tilted gun cart is more easily turned over and will also alter the effective coverage of the spray. Exhibit 7 shows these travel lanes at Gold Leaf Farm, The engineer does not expect any clearing necessary for travel lanes at this farm. If needed to smooth out cart paths, remove all stumps and large rocks, and place soil in gullies and valleys. Recently cleared or disturbed soil areas (if applicable) shall be seeded for soil stabilization. Irrigation shall be limited on these areas until grass is well established. Traveler pulls across these disturbed soil areas will be allowed if a cover crop is planted. Filling valleys can block natural drainage ways. If earthen bridges are constructed between hills a stormwater culvert may need to be installed. Sizing stormwater culverts is beyond the scope of this plan. 66 IWILSON'S SWINE FARM CAWNP I I I I I I I I I I I I I I Trenches And Pipe Installation Care in installing pipes or force mains will greatly reduce long term problems and potential leaks. Exhibit 23 goes into detail about trench construction, pipe fitting, thrust block installation, trench cover up, etc. For brevity the engineer will not repeat these details here. Some new pipe installation is planned at the farm. The existing and new underground pipe at Gold Leaf Farm is and will be 6 inch PVC, SDR26, class 160, gasketed joint pipe. New pipe shall be installed a minimum of 36 inches deep. Trench depths between 40 inches and 48 inches would be better. Cut trenches and back -fill according to Exhibit 23. Concrete thrust blocks are necessary on irrigation system piping in order to prevent pipe movement and failure. Very often air in the pipe fines -will cause water hammer to occur. Sudden shocks due to water hammer or water rushes can loosen joints or break pipe. Thrust blocks are especially needed for pipes 4 inches in diameter or larger and for gasketed joint pipe. Reaction blocks should be installed at bends greater than 10 degrees. Figure I of Exhibit 23 shows several examples of reaction block configuration. Tables 35 and 36 show suggested reaction areas for thrust blocking. These are guidelines only. Concrete should be well mixed and be at least a 2500 pound consistency. Thrust blocks are usually between 4 and 12 inches thick and back up against the undisturbed soil of a trench wall. These are given for future guidance. Suggested (new) thrust block locations are shown on Exhibit 7. TABLE 35 Minimum Concrete Thrust Block Areas For PVC Pipe Maximum Test Pressure Assumed = 160 psi Thrust Block Areas (sq. ft.) * Location Sandy Loams + Medium Firm Clays ++ 4 inch RjRe 6 inch 2ive 4 inch pipe 6 inch pipe 90 degree elbows 1.6 3.4 1.2 2.4 60 degree elbows 1.2 2.4 0.8 1.7 45 degree elbows 0.9 1.8 0.6 1.3 30 deStree elbows 0.6 1.2 OA 0.9 22.5 degree elbows 0.5 0.9 0.3 0.7 Dead ends 1.2 2,4 0.8 1.7 Tees 0.8 1.7 0.6 1.2 Hydrants L6 3,4 1.2 2.4 Drains 1.2 2.4 0,8 13 Ground entry pipe 0.9 L9 0.7 1.4 Valves 1.3 2.6 0.9 1.9 * Calculated using formula and tables on pages 6 and 7 of Exhibit 23 , More firm soils will reduce thrust block surface areas. Less firm soils will increase thrust block areas. • Sandy Loams assumed at 2,500 lb/sq. ft. • Medium Firm Clay assumed at 3,500 lb/sq. ft. 67 I I I I I I 11 I I 11 I I I I I I I I WILSON'S SWINE FARM CAWMP TABLE 36 Minimum Concrete Thrust Block Areas For PVC Pipe Maximum Test Pressure Assumed = 200 psi Thrust Block Areas (sq. ft.) * Location Sandy Loams + medium Fi Clays ++ 1 4 inch pipe 6 inch pipe 4 inch pipe 6 inch R�pe 90 degree elbows 2 4.2 1.5 3.0 60 ftree elkwy vs 1.5 3.0 1.0 2. 1 45 degree elbows Li 2.3 0.8 1.6 30 degree elbows 0.8 1.6 0.5 1.1 22.5 degree elbows 0.6 1,2 0.4 0.8 Dead ends 1.5 3.0 1.0 2,1 Tees 1.0 2.1 0.7 1.5 Hydrants 2.0 4.2 1.5 3.0 Drains L5 3.0 1.0 2.1 Ground entry pipe 1.2 2.4 1.7 Valves 1.6 3.3 1 1.1 2.3 * Calculated using formula and tables on pages 6 and 7 of Exhibit 23. More firm soils will reduce thrust block surface areas. Less firm soils will increase thrust block areas. • Sandy Loams assumed at 2,500 lb/sq. ft. • Medium Firm Clay assumed at 3,500 lb/sq. ft. Valves And System Safety When irrigation is underway the entire underground -pipe system'may be pressurized. Special valve caps at each hydrant prevent water ftom flowing except where the irrigation reel is connected. Exhibit 23 shows a typical plumbing arrangement from the irrigation pump to underground piping. This is an illustration only but does show needed components, A flange type butterfly type valve installed at each hydrant will afford much control of irrigation seepage while connecting reels to hydrants, however the standard cap type valve (i.e. bonnet) on each hydrant is acceptable. The installer shall place concrete collars around hydrants as needed to prevent pipe movement. Also see Exhibit 7 for a typical hydrant illustration, The engineer is requiring a high/low pressure cut-off switch be installed on the power unit used to pump lagoon effluent at Wilson's Swine Farm. Should a pipe break or a pipe blockage occur the power unit (and irrigation) will automatically shut down. Both power units mentioned above have such switches already installed. This switch would take the place of a pressure relief valve however a pressure relief valve is a low cost safety device that is recommended on every system. Most brands for said purpose would be acceptable. The fanner shall test this emergency cut-off switch routinely to make sure it works. The engineer would recommend a monthly test as a minimum. DO NOT LEAVE HWGATION SYSTEM OPERATING jaATTENDED. Valves to control flow should be of a size and type that is consistent with the volume and material type being pumped. Swine effluent is corrosive, Ball and butterfly type valves tend to be more durable than gate valves but either is acceptable. 68 I I .1 I I I I I I I I I I I I WILSON'S SWINE FARM CAWU? Never shut off valves quickly or open them quickly under fuH flow conditions. Be careful when filling empty pipes in order to avoid water hammer and their possible rupture when water rushes through the system. Table 37 is. a general guide for filling irrigation type piping. TABLE37 SAFE FELLING RATES FOR MAINLINE HMGATION PIPE + Nominal Pipe Diameter Cinche� Maximum Fill Rate (gallons per minute)_++ 2 11 2.5 15 3 24 4 40 6 80 8 150 10 250 12 350 14 475 16 620 18 780 20 980 24 1400 + This table was obtained from infbrmation given in a NCSU training class on irrigation. It appears to have originated ftom David D, Davis and Associates. ++ Slowly increase flow rates. Generally speaking increase flow rates about 30 gpm per minute. Use caution to fill pipes according to this table every time the mainline has drained down by 10 percent of its volume capacity. A Tri -Action irrigation valve is being specified for this system, to be installed at the pump location beside the swine lagoon, These valves will allow air to escape, prevent pipe vacuum, and act as a pressure relief point. An� example of such a valve is shown as Exhibit 26. Valve placements are shown on Exhibit 7, Ordinary air relief valves shall be placed at the hydrants shown on Exhibit 7 and on the force mains which cross high points of all hills (not applicable to Gold Leaf Farm). Exhibit 7 does not propose any drain port locations. However if used, install drain ports at low points of the irrigation system. These ports are to be used to winterize the system and in some cases can drain out hundreds or even thousands of gallons of effluent if opened. Due to environmental concerns the engineer is requiring that any effluent which is drained be contained either in a small pit or tank and land applied or put back into the lagoon system. Effluent from. pipes can not be emptied onto the soil and allowed to drain off-site. When in operation, an irrigation system is under high pressure and can be dangerous. A sudden release of pressure in the face can easily blind or even kill an operator. Also if elbows, tees, valves, or other parts suddenly break off, they will be projected through the air at high velocity. This can be a deadly missile for the operator. AlwV—s use caution around irrigation systems, PTO shafts, tractors and power units. Be sure to follow the equipment manufactures recommendation for operation and safety and never disconnect safety devices. Think before you act! 69 IWI-LSON'S SWINE FARM CAWW Always observe sanitary principals around animal waste. Keep y our dirty hands away ftom your mouth, nose, and eyes when working with manure. Also see earlier precautions about lagoon safety. System Operation And Maintenance Exhibit 25 is a general irrigation systems operation and maintenance guide. This document is adequate for said purpose. In addition the fanner shall adhere to equipment manufactures recommendations for equipment operation and maintenance. Irrigation Examples Perhaps the best way to summarize irrigation m ethodology is with examples, There are examples only but contain many of the critical irrigation elements the fanner will need to figure his or her own irrigation parameters, The reader can also refer to numerous other examples (e.g. NC Cooperative Extension Training Man" AG -538-A, etc.), Example 1. Conditions * Source of irrigation water: Wilson's Swine Farm anerobic lagoon effluent, 9 Assumed nitrogen levels in effluent: 2.75 lbs P.A.N./1000 gallons (for example only), Month of application: Late February Type of cover crop: Cerea. I Rye - well established on Candor Soils, All of Field 1. Desired nitrogen loading rate: Follow the CAWW guidelines. Type of irrigation equipment: AMADAS Reel Rain Model 1030 with a Nelson SRI 50, 1,26 inch ring nozzle. From CAVVMP lane spacings are at 200 feet. Application Conditions: Apply at no more than agronomic rates and avoid run-off. Calculationsand considgrations: 1. From the soils data presented earlier we know that the safe hydraulic loading at any one application is estimated to be between 0.3 and L0 inches (see Table 17). One inch of total application assumes very dry soil conditions and is usually in warm or hot weather. Now compare the desired loading rates with your waste utilization plan for the applicable month, You may or may not be able to apply the maximum amount of water due to nutrient limitations, poor crop health, or wet conditions. Do not allow run off and do not over apply nutrients. You know the soil is relatively dry but February is usually not warm. Looking at Table 30 (use Table 30 because field I is a cultivated field) it shows that the recommended spring application of animal waste is about 0.60 inches of effluent, You may want to choose 0.3 inches first to be on the safe side and apply more waste next month. Experience may temper this value later. This is the farmer's call. 2. From enclosed literature and Table 34 the reel hose length is 965 feet. The 1.26 inch ring nozzle is being used. You plan to apply waste on allyour fields the same (for example) and desire to maintain about 50 psi at the nozzle. The operator verifies this with a pressure gauge on the gun cart. At 50 psi the nozzle will deliver 255 gpm (Exhibit 21). From calibration data the fanner can and should verify this value since the tables can sometimes be wrong. The effective wetted coverage of the nozzle is around 200 feet (taken from Table 19) assuming no wind and more or 70 I IWELSON'S SWINE FARM CAWNW less ideal conditions. (Note: effective coverage values should be verified with on site measurements). 3. Estimate the precipitation rate for the above system. Assume we use a rotation arc (w) for our gun of 270 degrees. The rotation are is adjustable. Precipitation Rate (in/hr) = 96.3 x sprinkler flow (gpm) 360 3.16 x [0.9 x sprinkler radius (ft)]2 x w PR (in/hr) = 96.3 x 255 — 360 3.16 x (0.9 x 320/2]2, x 270 PR = 0.50 inthr (This is within the acceptable precipitation rate range for crop/soil conditions, see Table 17 and the soils data. However it might be a little high for February so keep a close eye out for run-off). 4. Remember that precipitation rate and application values are not the same thing. We have decided to apply 0.3 inches of water to be put out and safeguard against run off. How fast do you need to pull the gun cart to only apply 0.3 inches of water? Travel Speed (in/min) = —[19.3 x sprinkler-ftw rate (gpm) 1 1 line spacing (ft) x appfication volume (inches) where: gpm = 255 lane spacing = 200 feet application volume = 03 in (first try) Travel Speed = 19.3 x 255 82.03 in/min (6.84 ft/min) 200 x 0.3 The reader can also look at Table 19 for already calculated values for these particular settings. 5. For this example assume you have pulled out 965 feet of hose and wish to know how long it will take to retrieve. Time of pull: 965 feet/6.84 ft/n�iin = 141 minutes (2,35 hours) Discussion: Please note that 03 inches is the target loading volume to try for this type soil/crop combination at this particular time. If these were "what if' type calculations and the farmer was happy with the calculated results, the farmer would now compare these values with equipment capabilities and make sure all parameters are within the capabilities of the machine, The owner will likely have to calculate his or her own values based on nutrient analyses and application rates. For instance, the fanner may wish to pull the gun cart faster to apply less water per acre, This is why it is extremely important to calibrate equipment and keep good records. The owner/operator must use common 71 I IWILSON'S SWINE FARM CAWhV sense to evaluate all parameters and apply them to the task at hand. The above calculation is only an example and is not intended to take the place of equipment manufactures recommendations. Also if irrigation occurs on "non-uniform" land, the operator must account for irrigation variations, Do not over apply near hydrants or in areas that tend to stay wet. Carefully watch the system over an entire pull to see if run-off is occurring. The irrigation amounts will vary between the top and bottom of slopes. If pull lanes are not side by side you may not get uniform coverage to keep all crops in good condition. A good water meter on your system may save you time and make recording water usage much easier, Example 2 Lets assume that no run-off occurred in the above example. So the farmer thinks he/she could irrigate more volume. So he/she wishes to increase the loading to 0.5 inches and try that. How much should the irrigation gun cart speed be changed in order to achieve this result? 1. Use the formula shown in item 4 of Example I or use the ratio: (0. 3 in/0, 5. in) x 82 in/min = 49.2 in/min (or about 4. 1 ft/minute) Discussion: Reduce the gun can speed to 49 or 50 in/rr�n in order to increase the application volume of effluent to 0.5 in. The precipitation rate would stay the same as calculated in Example 1, part 3 above assuming the operating pressures and pumping rates remain the same. But again, carefully watch for effluent run-off. Example 3 Assume an application of 0.5 inches does not result in run-off and the farmer is happy with the retrieval rate of 49 in/min. He/she wishes to irrigate pull Fl -P3 in this field. He/she will need to Jay some above ground pipe to get this entire pull since the pull length is about 1085 feet and his hose length is only 965 feet. He/she will take up the surface laid pipe when the reel gets close to the pipe. How many hours of irrigation time will be required? How many gallons of effluent will be pumped? How much RAN will be applied total and per acre? From Table 18 the total effective wetted area of F I -P3 is 5.767 acres. 1085 ft / 4.1 ft/min = 265 minutes or 4.41 hours 4.41 hours = 0.76 hr/acre or 1.31 acres per hour 5.767 acres This does not include set up time, moving the traveler, hose deployment, pipe connections, etc. 2. Total volume pumped = 255 gal/min x 60 rnin/hr 15,300 galft 1V00 gph x 4,41 hours = 67,473 gallons. The operator should not always rely on "average values" since nozzle pressures and application rates are can change across a field and between fields, Fill out Exhibit 11 for each field irrigated and 72 IWELSON'S SWINE FARM CAVAV calculate individual applications per field, Again a water meter can make keeping track of gallons pumped easy, but make sure it stays calibrated. 3. RAN Application 2.75 lbs P.A.N./1000 gallons x 67,473 gal = 185.6 pounds RAN 185.6 lbs RAN / 5.767 acres = 32.2 lbs RAX/acre Discussion: The reader can compare this value with the allowable nitrogen application in that month from the waste utilization plans (Table 30). By doing this the operator will note that 32.2 pounds of RAN is not over the target maximum of 45 pounds in the spring. Therefore the operator may wish to apply another application of waste in a few weeks. Slight over or under values are to be expected. Use test data from waste analyses to accurately calculate RAN To decrease RAN application in this example, increase the pull speed gun cart, Be careful to keep track of your yearly accumulation of RAN Example 4 Lets assume (for example only) the operator pulls out the gun cart to a point considerably down hill from a hydrant. For this example lets assume this is FI -P3. After starting up the irrigation pump he/she checks the pressure gauge on the gun cart nozzle and find it reads 60 psi. The operator thinks this pressure may cause him/her to over apply water and risk run-off because the soil is not extremely dry. What is the speed the operator will need to pull the cart in order to apply a volume to 0.4 inches (a value you feet is safe to avoid run-off)? 1. From Exhibit 21 the approximate flow from the nozzle at 60 psi is 275 gpm. Our desired flow from earlier calculations was 255 gpm. Now use the Travel Speed Equation (Example 1, part 4) to find the needed retrieve speed, Travel Speed (in/min) = r 19.26 x sprinkler flow rate (gpm)_j line spacing (ft) x application volume (inches) where: gpm = 275 lane spacing = 200 feet application volume = 0A in (to avoid possible run-off) Travel Speed = 19.3 x 275 = 66.34 in/min (5.53 ft/min) 200 x .4 73 IWILSON'S SWINE FARM CAWW Discussion: If the hill is steep, the cart comes back up the hill the nozzle pressure will be reduced (i.e. not as much elevation difference) and the application volume will be reduced below 0.4 inches. You may wish to closely watch the application event to see if run-off occurs at the lower portions of the hill, If it does not occur go ahead and let the retrieval speed remain at the pre-set rate or slow it down as it comes up the hill to keep the application amount the same. Use good judgment. Remember, all of the above examples are close approximations. Try to stay within sound and safe operating ranges. Example 5 Suppose you want to use an average for irrigated volume when pulling the gun cart up hill. How do you do this? Lets assume you pull out your gun cart on a particular field and set the pressure at the nozzle at 60 psi. Then you puff the gun cart back up the hill. Just before the gun cart finishes its pull you record the nozzle pressure to be 50 psi, Assume it took 5 hours and 15 minutes to make this pull (5,25 hours). What has been the average gallons applied during this pull? Lets assume the hill is relatively uniform, First determine the calculated gallons per minute at the start and stop of the pull, The change in pressure between the bottom and top of the hill is 10 psi. Look at Exhibit 21 to see the nozzle data output and calculate the beginning and end nozzle output, At 60 psi the output of the nozzle is 275 gpm, At 50 psi the output of the nozzle is 255 gpm. IFor the uniform hill: 275 gpm + 255 gpm = 265 gpm (avg) 2 265 gpm x 5.25 hours x 60 min/hour = 83,475 gallons Discussion: Note that the gun cart retrieval should be more or less constant. Here is when the output changes and an average is appropriate. The 265 gpm was the average between the 275 gpm and the 255 gpm, In practical terms, you can make these determinations one time for each of your pulls and as long as the operational parameters are the same (i.e. motor rpm, pressures, pull track, etc.) you should not have to recalculate the output every time. However, do use some common sense and check the calibration on your equipment regularly. A few hundred gallons of effluent will not make or break your irrigation routine. Be as careful as possible but do not get too detailed unless you have a very good and accurate way to measure each and every parameter. A top quality water meter is also a very helpful tool for the irrigator but it must be suitable for animal waste, Be careful about using nozzle pressure greater than those mentioned in the CAWMP since your effective irrigation coverage changes when you change nozzle pressures. Slight changes in nozzle pressure is an operational reality. GENERAL EMERGENCY RESPONSE PLAN FOR WILSON'S SWINE FARM Animal wastes can not impact the surlhce waters of North Carolina. In the event of an emergency or accidental discharge, Bryan Wilson and/or the farm manager at that time shall.take -the necessary measures to eliminate or at least minimize the impact of the discharge and if possible keep it 74 IWILSON'S SWINE FARM CAWMP out of nearby creeks. An emergency may be effluent overflow from a lagoon, a dam failure, severe run-off of soil and nutrients due to a storm, a broken effluent pipe, etc. The owners are required to ' develop a customized Emergency Response Plan for this farm. As a minimum the following shall be done (do as applicable): ' 1. Take the necessary measures to safeguard lives. 2. Stop the discharge source and then any off -site discharges ASAP. Temporary measures are acceptable in an emergency. Cut off the irrigation pump (or other pumps) if necessary: Keep the effluent out of surface waters. See Exhibit 20 for plan ideas 3. Get a contractor or equipment to the site to contain the discharge on a more permanent basis if this ' is necessary. Do not wait for the contractor to arrive before getting more help if needed. 4. Notify all of these persons listed below (as needed). 5. In the event of a lagoon problem, develop an agreement with a local earth moving contractor who ' has equipment that can be on -site within hours in the event of an emergency. This shall be a standing agreement between the farm owners and the contractor. In an emergency notify the contractor of the situation and specify the type of equipment needed. Use on -farm tractors, back -hoes, etc. to contain ' the discharge. 6. Evaluate the situation quickly and reduce the impact of the problem if at all possible. This can be done by turning off valves, stopping water flows, stop flush tanks, diverting problem flows, adding soil ' to dams, making small dams in drainage ditches, installing temporary earthen dams or ditches with farm equipment, pump excess water to other holding areas etc. Not all measures are applicable to all situations. Irrigating during rainfall events may be better than allowing a dam to fail in an emergency, ' but notify DWQ first and discuss options. 7. Notify DWQ officials ASAP but always within 24 hours of the problem (sooner is better). 8. Notify local authorities if lives or property are threatened. 1 CONTACT PERSONS IN AN EMERGENCY 1. Bryan Wilson - Wilson's Swine Farm Owner ................ Home - (910) 652-3749. ' Mobile - (910) 417-7694 2. Paul Wilson, Jr................................................................ Home - (910) 652-5604 3. Richmond County NRCS................................................ Office - (910) 997-8244 ' 4. Regional Office of DWQ, Fayetteville, N.0.................... Office - (910) 486-I541 5. Larry F. Graham, P.E. - EES -........................................ Office - (910) 295-3252 ' 6. DWQ emergency phone for after hours (in Raleigh) ......... Office - (919) 733-3942 7. Local emergency management personnel in Richmond County Office - (910) 997-8238 8. Richmond County Environmental Health Department ....... Office (910) 997-8320 ' 9. Richmond County Sheriffs Department -Phone ................ 9-1-1. 10. EMS - Richmond County ............................................... 9-1-1. 11. Others: ' 12, Others: ' The farm owners should develop their own detailed Emergency Response Plan and review this plan with all appropriate persons and employees. Exhibit 20 shows more information related to such plans. Emergency contacts and phone numbers should be posted in visible locations, like inside ' the managers shack or office and near every telephone. This Emergency Response Plan should have 75 1 IWILSON'S SWINE FARM CAWW considerable well thought out detail on what to do in each type emergency. The plan should address environmental, medical, fire, and storm related emergencies. Update this plan annually and have regular employee refresher training sessions on emergency preparedness. Discharge emergencies can happen very quickly and every minute counts. Discharges will probably flow off-site rapidly giving the farm manager only a short time to react. Therefore making plans in advance is a good investment and is much less expensive than lawyers or fines. The farmer should take some time to walk around the site with farm employees and think about possible discharge emergencies. Ask yourself. which way would a discharge flow?, is there a creek nearby?, is there a natural diversion that could be diked to stop the flow?, is there any emergency spill containment equipment on site?, can you drive to the nearby creek to stop a flow before it gets away?, what equipment would you use to stop a small or large discharge? Go over these things in your mind and with farm managers and plan out your actions. Perhaps have a few emergency drills to see how well your people are prepared. Discharges to nearby creeks are serious and'could cause you to loose your operating permit. Do not neglect this plan, It could save you a g1eat deal of trouble in the future, ADDITIONAL INFORMATION AND NOTICES The farm operator may wish to contact the following people and/or agencies for detailed assistance with crop selections, irrigation, soil analyses, etc. Richmond County NRCS office Richmond County Cooperative Extension Service N.C. Irrigation Society NCDA Also the reader should thoroughly review all the attached exhibits for helpful information and precautions, Any person or company owning or controlling the property upon which an animal waste disposal system is in operation shall be responsible for all aspects of the disposal system. The system must be maintained at all times to prevent direct seepage and/or discharge of effluent to the surface of ponds, rivers, streams, or to any type of surface or ground waters. Significant changes in operations, or problems should be duly noted and docurn ented by the farmer, The owner is hereby notified that he/she must operate this system in accordance with state and local laws and regulations, Problems should be reported to the N.C, Division of Water Quality (DWQ) ASAP. DWQ phone numbers are listed under the emergency action plan section of this report. Changes in animal steady state five weight, operations, ownership, and/or waste management must first be discussed with DW`Q before proceeding. This is not an option for the farmer but a requirement. Increases in SSLW will require plan modifications and a new permit. 76 I WILSON'S SWINE FARM CAVRVIP All vegetation under irrigation shall be kept in peak condition at all times. This means the proper fertilization, mowing, cutting, and liming. Overly wet or overly dry conditions can cause vegetative stress or death, therefore the operator shall be careful to monitor vegetative performance. Baled hay can not be left to rot next to spray fields. Harvested crops must be removed from the site. The project engineer can not take responsibility for the accuracy of all information or conclusions made by others and referenced herein. Much of the information presented above is based on estimated conditions, estimated operational capabilities, etc. that are subject to change. When dealing with so many variables and natural elements it is impossible to predict in advance all operational conditions, however the concepts and methodology presented above are reliable. The information above is presented in a detailed fashion so that system operators can recalculate and adjust certain parameters from year to year. The engineer takes no responsibility for changes made to the above plan before, during, or after construction without his knowledge. Nor does the engineer take any responsibility for human losses or property damages which should occur due to poor workmanship, improper use of machinery, unknown conditions above or below ground level, legal problems with boundary lines or easements, acts of nature, "short-cuts" the owner may take in system construction, legislative rule changes during or after plan development, or improper system operation. Information given to the engineer by the owner or others and used in these specifications shall be taken as truth if it can not be verified otherwise. DWQ officials and local health officials are authorized to inspect the system at any time. It is of the utmost importance that all activities with regards to waste utilization and irrigation be recorded and kept in a safe place on the farm. Exhibit 11 forms may be altered to include more data if needed. 'Good records are essential to good waste utilization practices. The farmer must provide documentation for harvested products (e.g. weigh tickets for hay bales or sales tickets for bushels of corn). The farm owner must keep a copy of'this certified report on the farm at all times. He or she must adhere to these plans as much as is possible. Alterations in waste management practices shall at no time violate the intent of this plan. This document does not contain all specifications, rules, and laws associated with the land application and management of animal waste. Copies of such guidelines and documentation can be obtained at the local NRCS office, the regional office of DWQ, or from the Cooperative Extension Service. END OF ANWAL WASTE UTILIZATION PLAN SPECIFICATIONS I 77 EXHIBITS SECTION Exhibit 1 Vicinity map for Gold Leaf Farm. ^� Owner: Bryan Wilson •:� : ;. IFT9} . _ �� s A. ,fir:. '-°r-' .�. 'a ]rlo• . '1J ' ,•1i1� : •NORMAH Litt' ror.JJ7, 73 1941 �O •. " O 14 .1 y .11.r IJ71 7 i1.5 .5 Y `% _ 5M1 r1 \ �i7.1O w.by y� r I1J7 LFA I111 R .a �• � ttn4'_ I 1 l9At la xll 1. Lit L'u L.S Lw �� 1 x. rr' � fn Un Ly w3r LAO { Ll p . `—f i�`'4 �. �`��' leer C Lop �r S r 'str Maws I�,. LN 7A 1 r��I ,... v '�'7P,rs aE. • � '- ��,� sT7 O Irk a ��Q •5 4 S. i` '. Y (till. J.J 3 tIM �''""'� y V, 'Y I/ 1 J VIA u-i I 'f i to o cZ' • � Ir1.JJ �y • E� Ui I ^, � • \ Dmu O .. 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' I �,'a r ! � !'''t '��rf I ,d J�' ti f '' �fr �1 ,' 'St`•t111' r••• t � '.J ','�, r ;; rr ' ld•jF,.l,s.i7 Jr•i i'�JlJd'`�+�r .#I �r�dfi 'fr r ll+�,{,,�I�`d'r..�: i''�ti•r.�YY � °�" S y .4J,r �r�'�T-+�1+'+ I' A -�.-.- rs:�e,a�: ,� i1 CDA: onamic Ihr s>ipn 4300.;Reed Creel Road Ralei C 6.0,7�G4 5 11 733 655 Grower: Wilson" - • rw.�w C•"' . �.". - Sam le=lufo�. ` .'r"arc-r.. -'.as' .per• ;yasoxxi ae .I'=aboto aResults arts"�"�mi1L n ttnfe5sotlterwtse noted:" Sample ID: N p g Ca M-9 S Fe Mn Zn Cu S MO Cl C 5W Total 924 N 86.2 907 116 27.0 19.5 3.61 0.39 0.67 0.70 0.57 IN -N M H M M M M M M M M Waste Code: -NH4 ALS -NO3 Na Ni Cd A Al Se Li PH SS ON DM% CCE% ALE a Description: OR N -% 7.68 Swine n Li - Urea VH Recommendations: ,jr Gro IbsII.000� allons 0[her cements r s .. .._ a�Io r �: pluaon M3 G'a Mg Fe. o Nt Pb . 1♦ i♦ -�� �—a::�.:fr,� spa' ._ ,,. _ CDA onomrc DivWbn• 4 0© Ree Creek Road 9 = 1 733`=- --S Re =t No WO 28. .. . Ra1ei Gx 7607 b465V 9..9 _ j _ 55. . 3 ,. ~ Grower.• Wilson, Paul Copies To: County Extension Director 1180 Jones Springs Church Rd USDA-NRCS-Richmond Ellerbe, NC 28338 -,a Wa.4il te A nalysis Re Parer End Exhibit 5 s 6/17/98 Richmond County Sa � �1e liUVI .' :aborato�,Resulfs RS rmillion un ess_otlie ise oted Sample ID: N P K Ca M9 S Fe Mn Zn Cu B Mo CI C OOo rota[ 833 H 80.6 887 107 23.4 17.6 2.95 o.3o o.43 0.48 0.49 INN M H M M M M M M M M Waste Code: -AW4 AIS NO3 Na Ni Cd Pb At Se Li pH SS C.•N DAM CM ALE [Description: OR-N 343 7.75 Sine Lagoon Lia. Urea VN 1 1 1 1 1 When you submit soil samples for laboratory analysis, you need and expect reliable results. Because the test report is used in making decisions about liming and fertilization, its accuracy can affect your costs and yields. In other words, getting accurate results can make a difference in dollars and cents. The rcliability•of the soil test, however,, can be no better than the sample you submit. For results you can depend on, It is vitally important that you take samples in away that accurately represents the soil on your farm. This publication tells how to obtain truly representative soil samples and to submit them for analysis. Where to'Takc Samples You can obtain an aerial photograph of your farm from. the county ASCS office. Outline your, farm; or field.boun- darles directly do the photo or make'a larger`and "more-, detailed map using the photo as a guide. Thcri assign, a permanent number to each field or management area.. [`lumbering the areas will enable you to keep records of the soil treatments applied and the crop yields obtained from each area, For your convenience in submitting soil samples, assign each area an identifier consisting -of -no more than three characters — numbers,. letters, or both. Vcry soil'sample you.submit for testing should consist of about 15 to 20 cores taken at random locations, . i, ' throughout one field or area. A sample should include cores from; no more than about 20 acres even if the soil appears to be uniform over a larger area. - Keep in mind that each sample should represent only one general soil type or condition. If the field you arc sam- pling contains areas that arc obviously different in slope, color, drainage, and texture and if those areas can be'fer• tilized separately, submit a separate sampii (consisting of 15 to 20 cores) for each area. (Sec Figtirc.:l.) When collecting samples, avoid small areas whcrc.the soil conditions are obviously quite different frcrn'thost in -(he " rest of the field -- for example ,•wet spotsolaccs;where .,,nn't nilnc h,vr horn burned. severely eroded areas,'old aLive LXLQttL;iuu Careful Soil``-:� Sampling'— The 'Key:•.L-6'. 61iab1e Soil Test Information. Eroded Area Light Colored'Soil A B Ma IS :tI Figure 1. Within each field. collect a scparatc sample from each area that has a diffcrcnt type of soil. building sites, fence rows, spoil banks, and burn -row areas. Also avoid the fertilizer bands in fields where row crops have been grown. Because samples taken from these locations would not be typical of the soil in.thc rest of the•field,including them could produce misleading results. Areas within a field where different crops have been grown in the past should be sampled separately, even if you now plan to grow the same crop in the whoa`• field. Areas that have been limed and fertilized diffcrendy from the rest of the field should also be sampled separately; Sampling Problem Areas In fields or areas where fertility -problems appear to be the cause ofabnormal crop growth, samples should be col• Iccted in a somcwhat'diffcrcnt way from samples used for routine testing. At the same time you collect topsoil samples, collect subsoil samples at a depth from 8 to 16 Inches. but keep the two types of samples separate. Follow the guidelines for collecting a good, representative sample, taking cores at random locations throughout the problcm•area even though it may be relatively small. At the same time, collect a representativc sample:from•nor- •mat areas of the same field. More detailed information on collecting samples from pro- blem areas Is•'given in form AD2, "Problem Area Soil ,Sample Information." Copies can be obtained from your county Extension Service office, NCDA regional agronomists, local agfibusinesses, or the NCDA Agronomic 1 1 n 1 1 iJ When to Take Samples Collect samples three to six manths before planting time. You will then have the test report in Lima to plan your liming and fcr►ilization program before -the busy planting season. It you submit sampics immediately after harvest In the fall, you are likely to receive lhe,results promptly because the laboratory work load is lig)ltcr at that time than in the spring. Do not collect samples when the soil is too wet because it will be difficult to mix the cores. As a rule, if•thc soil is too wet to plow, it is too wet to sample. Sample the soil from percnnfal or sod -crop areas three to four months before establishing the crop or appling lime or fertilizer. How Often to Sample If your farm is in the coastal plain region, it Is best to test the soil every 2 or 3 years, The sandy soils in that region do not hold nutrients as long as soils in other parLs•of the slate and arc more apt to become acid through the add!• tion of nitrogen. The nutrient levels in the silt and clay loam $oils of Lila piedmont and mountain regions change less rapidly with lime and fertilizer applications.'1n these areas, soil testing once every 4 years is usually sufficient. A good plan is to sample one-third of your fields each year if your farm is in the coastal plains region and one. fourth of your fields each year if you arc in the piedmont or mountain regions. How to Collect a Good Sample Tools. Collect your samples with stainless steel or chromc•plated sampling tools and plastic buckets to avoid contaminating the samples with traces of chemical elements (micronutricnts) from the sampling tools. Avoid brass, bronze, or galvanized tools. A suitable soil probe is shown on the front cover or this folder. Make sure that the buckets and sampling tools are clean and free of lime and fertilizer residues. Even•a small amount of lime or fertilizer translerred-from'the;sampling tools to the soil can seriously contaminate the sample and ,produce inaccurate results. Sampling Depth. For areas in which field crops are grown, collect samples to the some depth LI1at-the,ficld is plowed (usually about S inches) since thi: Is the zone in , which lime and fertilizer have been incorporated fIgurc2). For fields wlicrc perennial crops such as and turf arq'being maintained, samples taken to a depth of 4 inches•will best represent the crop's lime and for. tilizcr needs. Where these perennial crops arg to be established, however, sample to the regular plow depth. Submitting the Sample ' Soil samples arc analyzed by the Agronomic Division of the Borth Carolina Department of Agriculture. Each sam- ple must be submitted in a standard soil sample box and accompanied by a completed copy of form AD•1, "Soil Sample Information." The boxes and forms are available from your county Extension Service office, NCDA regional -,..agronomists. local argribuslncsscs, or the NCDA Agronomic lsiBlue Ridge Road Center, Raleigh, NC, 27611. jSub mlt your samples only in the standard boxes provid- ed, as shown In Figure 3. Samples sent in bans or other containc4.will not be compatible with the processing system used in the laboratory. Do not put a plastic bag in- side the sample box. Scat the shipping box if the soil sampics arc from a quarantined area. _ Figure 3. Thoroughly mix the soil sample and fill Lim standard NCDA samplt box two-thirds full. The entire sample consisting of the 15 to 20 cores you have collected will most likely be more soil than the box will hold. Before filling the box, therefore, pulverize the cores and mix them thoroughly in the bucket. Then fill the sample box about two-thirds full with this mixture. Label the box with the identifying number you have assigned to the area from which you took the sanrplc. Remember that the identification can consist of no more than three numbers, letters, or a combination of the two. Directions for filling ouL form AD-), Lila soil infarfnation sheet, are printed on the back of the fofm. To flat the most value from your soil test, take the time to fi11 iri the -blanks completely and be sure to list the crop'o� crops ito be grown: Also check to make sure that the sample number you put on the form corresponds to the number on the sample box and the farm map. Mail the completed form with the sample box, keeping a copy for your future reference. If you need assistance in interpreting the soil test resulls or developing a soil treatment plan, consult your local agricultural advisors. pacpand by Jack V. naird, Calcnsion. M. Ray Tucku,Agronomist Apronomltl •— Soil Fertility rioala coolina Departinenl'of Morth Carolina ArgrICU ltural Agrituiture' eAWSIDA scrricc Pv*Mca el Tl1C N0lltll WOUNA AGIUCUL1Vrl tt CxLEN610N SEAVICC. NW CUQ6%1 iraef UriavAr al Ra4:agNet' C+rw+rw suw r Lea 7.erwerswe O*wk al Orn'rewti •04Y*1AS.D.Pa,Ymrd#IMkWn8.C"10600 54616W404441S100%116wilk04-C»G+YMD.Drsu, pwftw. G1YibNw} H kowsnca d iM Ku ar Carvers d Liar a MW jwy X, is to.7ho WM cNYwu johAl oCal""SwkuaRwr4poVsaaaasftq1.VFawnrinMotuoruu.ov.a'avowofm and la an pull OPPO VAY andorrr. Figure 2. Sample to a depth of 8 Inches In fields plowed for row ,,. i-,rr'i-rons arc drown. )rmAO1 SOIL SAMPLE INFORMATION Fill out.and attach to miffing carton in first class envelope and mail to: AGRONOMIC DIVISION—Soil Testing Laboratory. NORTH CAROLINA DEPARTMENT OF AGRICULTURE. RALEIGH. NORTH CAROLINA 27611. Instructions aind examples are giv6n on the ba.ck of this sheet ;ROWER*S NAME—Pleasa Print I A copy of yoursoil test report willbe sent to y6ur County E�rtension Director. 11you desire others to feeeive a copy. print their nam is arnd addremej balow. Ldst) (First) A,ddress) City) County) (State) - Total No. Samples Submitted arnel (Zip Code) I(Address) ity) (St ate) (Zip Code) ress) (State) - (Zip Code) Revised 6/1 5/S0 2 3 --- ____ 4 5 1 — 6 LAB NUMBER . (Leave - _'-_i7B la nk) YOUR SAMPLIE NUMBER 1ASTCROP (Crop &own last year or other use) LIMEAP?UED WITHIN PAST YEAR CROP CROP CODE T/A YR.. MO. CODE NEXT CROP (S ee discussion No. 5 reverse side of form) SECOND CROP CROP jFollowing year—See CODE reverse side) N Revised 6/1 5/S0 INSTRUCTIONS FOR FILLING QUT INFORMATION SHET (Soo Sample Information Shoot Bclow) 1. 'REQUIRED 2. INFORMATION (blocked areas) We must have this 5. information before we analyze the samples 1 DESIRABLE INFORMATION We can make better suggestions if we have this information NAME. MAILING ADDRESS, ZIP CODE AND COUNTY. County listed sliould be where farm is located, Incompicte or illegible address may rusu11 in non-dolivcry of the mailed report. YOUR SAMPLE NUMBER - Record the identification (ano information) for each sample on a.soporato line. Our computer will accept gnly 3 digits for sample identification. CAUTIONI Do not use tho same number for moro than one sample even if thoy aro from different farms, Be sure the name, and sample numbers on the. information shoot are the samo as Ilioso on Ilia sail sarriplo boxes. NEXT CROP TO BE GROWN - List NAME and .Q CODE of the next crop for which you want Lima and fertilizer recommendations. EXAMPLE: Bermuda hay, or pasture establishment (E), 043. Bermuda hay or pasture for maintenance (M), 044: Bermuda for dehydration, establishment (E}, 045. A. Use LAWN (026) for all lawn grasses excopl CENTIPEDE. Use 1RF codes for golf and athletic field turf. B. Usc SH-RUB@gRY (029) for all shrubs except AZALEA. CAMELLIA, RHODODENORON, and MT LAUREL. 3. LAST CROP - List NAQE:and CBQP 012E of crop grown prior to sampling, If space is loft blank, we will assume no previous crop was grown. 4, ,LAST LIMED - Tons per acre, year and month of last, limo application, it made in the last year. . 6, SECOND CROP TO BE GROWN -List NAl7Mf, and CROP CQOE of the crop which will follow 5 above. This will enable us to make suggestions for this crop assuming that the field is treated as suggested the first year. List second crop here even though it is to be grown the some year as 5 above, EXAMPLE 2 3 4 5 G LAB NUMBER (Loavo Blank) _ YOUR SAMPLE INUMBERI LAST CROP (Crop grown lost year at othor uso) CROP I CODE. Limo Appliod Within Ptiot Yoor CROP CODE NEXT CROP Soo discussion No. 5 rovorso sido of form} SECOND CROP CROP (Fallowing yoar—Soo CODE ravorso side) T/A YR. M0. I I 1 Corn Silage 002' 1- 84 9 004 Oats 010 Soybeans 1121 L/Wh! Cl-grass E 049 . 2 84 9 050 L/Whr Cl-grass M 050 1 L/Wht Cl-grass M CROP CODE CROP CODE CROP CODE CHOP CODE COOP CODE 000 No crop 093 Potato, Irish X-M_as Trans/Nursny Commarclal dor( 2r;s 099 Potato, Swcai Orchards/Fruit & Nut Flold Crirnr 036 Ln-out/Scud Oads Use 024 lot Garden Vegetables 100 Radish 130 Apple E 001 Corn, Grain 037 Fu/N Spruce, H*ntiock 070Asparagus, E to% nape. cote cops 131 Apple M 002 Corn, Silage 030 Tina/Whito, Virginia 071 Asparagus, M 102 Ilasp•otackborry C 130 Peach E 003 Cotton 030 Blue Spruce/Rod Cedar 072 Doan/flush Poo 103 Rasp-Olackbotry M 139 Poach M 004 Small Grain (WhaaL, 073 Doan, polo 104 Rhubarb 140 Pecan, E oats. rya. barley) Forage/ Pasltrra 074 0e04s 105 Rutabaga 141 Pecan, M 005 Millet, Poarl 04 A13 lalla, [ 075 0luaborry, E I OG Spinach 000 Milo (Grain Sorgituml 041 Allalla. M 076 Oluabarry, M 107 Squash -Pumpkin FornsI Trans/Sand 007 P*anul 042 Oehiapr iss 077 Oraeeoli t00 Suawbmry, E 13d Hardwoo , 000 Rica 043 Barmuda hay/pasture, E 070 0russal Splows 109 Strawberry, M 134 Hardwood. M 009 Sotghum. Syrup 044 Bermuda hay/pastwo, M 070 Cabbage 1 10 Tomato, liald 137 Nursery. Pine 010 Soybeans 045 Bermuda, dohydralad. E 000 Cantaloupe I I 1 Tornalo, groonhouso 142 Pine, E 011 Sunflowar 046 Dermuda, dehydrated, M 031 Carrots 1 12 Tomato, trellis, CP 143 Pine, M 012 Tobacco, burley 047 Dluograss pasture 062 Caulillower 113 Tomato, 1rallis. M1 144 Hardwood, Seed 013 Tobacco, iluo-eurod 040 Bluegrass-Whilo clover 003 Collards 114 T(uckVegetables 145 Fir/Spruce. Seed 014 Tobacco, plant bad 040 L/wht clover-gtass, E 004 Corn, Shoot 1 15 Turnip 146 Pine, Seed 050 L/Wh1 clover -gross. M 005 Cucumbors 116 Watcrmolon Lawn, Gordon. Ornamentals 051.11, Clover grass. E 00a Cucumbar, Irollis 117 Deans, lima 020 Aial*a 052 R, Clovor-grass. M 007 Eggplant 021 Camellia 053 Pura clovcrf 003 Grapo, E Comm Nurs/Flowar ina T rl 022 Centipede 1 054 Fescue-Orch grass/Timothy E ' 009 Grapo, M 120 Dahlia 150 Fairy.•ay/Athlodc Turf 023 Garden. Flower 055 Fcscuo•Orch grass/Timothy M • 090 Kate 121 Gladiolus IS Too, Tud 024 Gatdon. Vegetable 056 Legumes. Miscellaneous 001 Lotluco 122 Groonhouso 152 Groom Turl 025 Laurel, Mountain.' 057 Laspodosa 092 Mustard 123 Gysophila 026 Lawn 050 Sudangross 093 Okra 124 Flower. bulbs 027 Rhododendron 059 Sudan -sorghum pasture 004 Onion 125 Flower. roots 020 Rasa 000 Sudan -sorghum silago 006 Pea, Southern, 126 Nurs, container 029 Shrubbery 096 Pepper 132 Rhodo/Nalyorn 030 Barrios, fruit & nuts 097 Plant Bad, Vag 130 Nu(s/Troas ' 031 Tree, shad* E :+ establishment CP a Coastal Plain M e maintenance Ml • Mountain ' ABOUT YOUR SOIL SAMPLES Are they reprosentaliyc7 A soil TEST is only as 0000 as Iho soi).SAMPLESI Area of 10 acres or less —No major soil dillefenCH—Same "O"n"enl hi:tart'-Use good tools (iron or stainless stool)-Tako'om dry -Right depth 10-13' for plowed soils, 0.4" lot sods -No fortilizor bands -No corners or end turn areas-20 or moro'coros (colloctod and mixed in a clean plastic buckot)--Subsomplod and numbered- Sullieiont information supplied, Plant Analysis Information Sheet Circle the iylic or %amptc, sui)mi tted Plant Advisory Section Dft"110511C see Insit Agronomic Division N.C. Dept. of Agriculture GltO%VF.R INFORMATION 43DO Reedv Creck Rd. Raleigh, NC 276D7-6465 Telephone No. MAST MAME) (3 laft) (XI ri X1 oucy Order PAYMENM S4.00ptrsaniple Make Clietki payable to NCDA Cash Ragnples, � Pk%-mrnl: F-scmvw NDDITIONAL COPIES .1 Opp j! afthi.T tritart it -ill hvxestr tti dir Coppentfive Lirlenjim, Please isulicare ockliticnial cripicu w(ptex(ed. FAMI 11): ___ _ _ Saniplzd 11V: Date: 1 -21 -NUM Sample G -t -n -lb plasit Plaal Ctirresponding Sample ID f-.1... pj�"%n --- Phinj Awi.%^oro�ro I A, I 1w j U Slatr Vart I'l-silion Sell 0 1. IM I r—L, I— PROBLEM SAMPLE COMMENTS GizowLN(; Co-.\i)rj-ioNs P1.1111ill,- Date: I Iwo 10sq, have st itiplonts. bvit present'.1 Are plants it&cIed uidt diww%V? Yes No Are plants infestud vith invects? Yes No I k1ViF0ILIUL1It2I cnnditians 4-41. Lbrec xweks: Ita;111'alL MIOn nonnal Nwitial Atxwe nonnal 'I'em lwnaturc: lk-low tturmal Nonnal Above nonnal Date Prcptant: Postplant: Micronutrients: Others: FERTILIZER RISTORY Material Rate Comments Sf kuc 16i49 T, The informition in the shaded areas is required before analysis. Sample T�vpc - Predictive is for n routine check 617 HiLttiti011al status plus interpretation and general rcconi rilendat ions. - Diagnostic is for assistance in diagnosing suspected nutritional problems, Specific interpretation and recommendations arc provided. - Matching soil samples should be submitted for diagnostic samples along widi additional information on growing cond.itions. and cultural practices. Grower information - Print telephone. ninic. mailing address. county (simple origination) and fee information. Make checks payable to NCDA. - Tclephone nunibcr must he included for electronic dita access. Farm ID - Farm identification or location (no morc than 16 letters). Sample ID - Sample idcutification (no more than 4 digits or letters), Crop Narne - Name of crop samplcd (Use names as indicated inside Information Sheet. if your crop is not listed. indicatc the common and/or botanical nainc). Growth Stage - Identify stage of growilt using thc appropriate letter code below. Plant Part - ldcritil�v the part of the plant that wis sampled using the letter code below. - For most plants the Most Recently Mature Lear (M) is the proper plant pirt to Slillplc. Plant Pti.sition - Identify the position on the plant where thc simple wis taken using the letter code below. - For most plants the Upper (U) position is lite proper place [a sainpic. Correspondisi.g Sample I D - List the ID's or matching soil. solution. and waste samples submitted. Plant Appearance - Describe the symptoms of the plant at sampling. If left blank, we assume growth is normal. Problem Sample Comments - Provide additional information needed to help diagnose specific problems. GRoNYTH STAGE CODES PLANT PART CODES PLANT POSITION CODES Seedling E = Earlygrowth W = Whole -plant M = Most Recent Mature Leaf U - Upper B = Bloom F — Fruiting T = Top 3" (includer Petiole where appropriate) M = Middle M = Mature H = HarvestedLeaf E = Eat Leaf L = Lower PLEASE Do NOT PLACE SAMPLES IN PLASTIC BAGS. LEAVE AmPLE AIR SPACE IN PAPER CONTAINFRS TO PROMOTE DRYING AND Avow SAnPLE DETERIORATION. SAMPLE FEE: A S-1111PIC FCC Of S4.00 per swuple is charged for plant annlysis. FORM ADi Complete Information shoot and return with sample(s). SOIL SAMPLE INFORMATION, J00%6� GROWER'S NAMF —Please Print Coples of &oil lost reports are s ant 10 County Extension DIrectGra. It you went othory to receive a copy. print FARM 1130 name and address below. (Lost) (First) Phone- I I INamal (Address) Send To: Agronomic Division -Soil Test Lab (City) (State) (Zip Code) (Address) Total No. N.C. Dept. of Agriculture samples 4300 Reedy Creek Road Submitted Raleigh, N.C. 27607-6465 lCounty (city) (State) (Zip Code) 1 1 1919) 733-2656 Phone- t I 2 3 4 5 6 LAB YOUR LAST CROP LIME APPLIED NEXT CROP SECOND CROP NUMBER SAMPLE W"LN PAST YEJEAR (Leave lCrop grown last ye or I I CROP (So$ discussion No. S CROP Votlowing Veer--Sto CROP Blank) NUMBER or other usel TIA YR MO reverse side of farm) CODE reverse side) CODE _CODE I -T 17 L! 4�d 14 P""! I -j Revised 211195 INSTRUCTIONS AND CROP CODES ARE SHOWN ON BACK End Exhibit 8 INSTRUCTIONS FOR FILLING OUT INFORMATION SHEET * (See Example Below) 1. Print Name, Address, Zip Code and County. Show county where farm is located. An incomplete address may result in failure to deliver your report. Include your phone number. REOU.IRED 2. SAMPLE ID • Print sampio 10 luso numbers and/or lallursl and crop code fur onch snmplo an soparato linos. INFORMATION Samplos from other farms should be labeled dlfforontly (Ex.J01, $01). Make sure sample ID on boxes and (blocked areas) Information shoat are the same. Use pencil or waterproof markers. We must have this 5. NEXT CROP TO BE GROWN • List NAhg and CROP CODE of the next crop for which you want lime and information bofore we fertilizer recommendations. EXAMPLE Bermuda hay or pasture establishment (E), 045. analyze the samples. A. Use LAWN (026) for all lawn grasses except CENTIPEDE. Use TURF codas for golf and athlolic field turf. B. Use SHRUBBERY (0291 for all shrubs except AZALEA, CAMELLIA, RHODODENDRON, and MT. LAUREL. C. For all Home garden vogetsblos use crop coda 024. DESIRABLE 3. LAST CROP - List NAME and CROP CODE of crop grown prior to sampling. If space is left blank, we will INFORMATION assume no previous crop was grown. We can make better 4. MST LIMED - Tons par acro, year and month of last lime application, if made in the last your, suggestions if we 6. SECOND CROP TO BE GROWN - List IyAME and CROP CODE of the crop which will follow 5 above, This will have this information, enable us to make suggestions for this crop assuming that the field is treated as suggested the first year. List second crop here even though It Is to be grown the soma year as 5 above. EXAMPLE 2 3 4 5 1& LAB NUMBER (Leave Blankl YOUR SAMPLE NUMBER LAST CROP (Crop grown last year or other use) CROP CODE Limed Applied Within Past Year NEXT CROP (Son discussion No. 5 reverse side of form) CROP CODE SECOND CROP (Following your.-.Soe I reverse side) CROP CODE T/A I YR. I MO. Z Corn silage 001 1 84 9 Oats 004 Soybeans 010 Z L/Wht CI -grass E 1 049 134 9 L/Wht cl-grass M 050 L/Wht Cf-grass M 1050 CROP CODE CROP CODE CROP CODE CROP CODE CROP CODE 000 No Crop 098 Potato, Irish X•Mas Troes/Nursory QMmofelill HoEt CrqRs 099 Potato, Sweet Orchoob/Fruh & Nut Field Cron 036 Ln-ouNSeed Beds Use 024 tot Garden Vegetables 100 Radish 130 Apple E^ 001 Corn. Grain 037 FlrlN Spruce, Hemlock 070 Asparagus, E 101 Rope, cola crops 131 Apple M 002 Corn, Silage 038 PlnetWhila, Virginia 071 Asparagus, M 102 Rasp-Blackborry E 138 Peach E 003 Cotton 039 Blue Spruce/Red Cedar 072 Goon/Bush Pan 103 Rasp-Blackborry M 139 Peach M 004 Small Grain (Wheat, 073 Bean, pole 104 Rhubarb 140 Pecan, E oats, rye, barley) FaraaelP_astuze 074 Beats 105 Rutabaga 141 Paean, M 005 Millet, Pearl 040 Alfalfa, E 075 Blueberry, E 106 Spinach 006 Milo (Grain Sorghum) 041 Alfalfa, M 076 Blueberry, M 107 Squash -Pumpkin Foresla TreeslSeed 007 Peanut 042 Bahtagrass 077 Broccoli 108 Strawberry, E 133 Hardwood, E 008 RICO 043 Bermuda hay/pasture, E 078 Brussel Sprouts 109 Strawberry, M 134 Hardwood, M 009 Sorghum, Syrup 044 Bermuda hay/pasture, M 079 Cabbage 110 Tomato, field 137 Nursery, Fine 010 Soybeans 047 Bluegrass pasture 080 Cantaloupe 111 Tomato, greenhouse 142 Pine. E 011 Sunflower 048 Bluegrass -White clover 081 Carrots 112 Tomato, trellis, CP 143 Pine, M 012 Tobacco, burloy 049 L/Wht clover -gross, E 082 Cauliflower 113 Tomato, trellis. Mt 144 Hardwood, Seed 013 Tobacco, flue -cured 050 L/Whl clover -grass, M 083 Collards 114 Truck Vegetables 145 Flr/Spruce, Seed D14 Tobacco, plant bad 051 R, Clover -grass, E 084 Corn, Sweet 115 Turnip 146 Pine, Seed 062 R. Clover -grass, M 085 Cucumbers 116 Watermelon Lawn, Gard on, OrIjjMjnj 053 Pura clovers 086 Cucumber, trellis 117 Bean&, time 020 Azalea 064 Foscue-Orch grasslnmothy E 087 Eggplant 021 Camellia 055 Fescue-Orch grasOlmothy M 088 Grape, E Comm NurgLEfowar Fine Tura 022 Centipede 056 Legumes, Miscellaneous 089 Grape, M 12D Dahlia 150 Fairway/Athletic 023 Gordon, Flower 057 Lespedeza 090 Kai@ 121 Gladiolus Turf 024 Gordon, Vegetable 05B Sudangrass 091 Lettuce 122 Greenhouse 151 Tao, Turf 025 Lourol, Mountain 059 Sudan -sorghum posture 092 Mustard 123 Gysophlla 152 Groan, Turf 026 Lawn 060 Sudan sorghum silago 093 Okra 124 Flower, bulbs 027 Rhododendron 094 Onion 125 Flower, roots 028 Rose 095 Pea, Southern 126 Nuts. container 029 Shrubbery 096 Popper 132 Rhado/Nety. orrl 03D Berries, fruit & nuts 097 Plant Bad, Vag. 136 Nurarees 031 Treo,shade E - establishment CP - Coastal Plain M - maintenance Mt - Mountain ' ABOUT YOUR SOIL SAMPLES Are they representative? A sail TEST is only as GOOD as The soil SAMPLESI Area of 10 acres or less —No major soil difforencas--Same treatment history —Use good tools (iron ar stainless stool). -Take 'am dry —Right depth (0-8' for plowed soils, 0.4' for sod) —No fertilizer bands —No corners or end turn areas-20 or more cores (collected and mixed in a clean plastic bucket)—Subsampled and numbered --- Sufficient information supplied. PLEASE DO NOT PUT SOIL IN PLASTIC BAGS I I I I I I OE N�� r EXhibit 9 S ite -agement, Biolqgical and ASricultural Enyine'Ciins". North Carolina State Linjuersity LIVES70CY. VASTZ SA"LINC,' ANALTSIS &ND CLLCULATIoN LL" -AYFU"TIOU &ATES 3Arkarw 1. SAIQLE: COLLECTION 1 '.' ;' .. I.... A. S6mi-Solid Loc h4nurd 1. Scraped dircccly from.-loc inco spreadar A. From loadad:'sprcader, collacc abouc 2 lbs of manurc from— differanr.�J��adions- uiLng. normccallic -C'ollaccorz. U. From scorage a. Colltcc abour.',2 .1bs'-,of..,=Anura from under chcL surfaca crusc avoiding baddLng.maca.riaLs and uzin6rnorlmiacallLc C0114ccors. B. Uquid Kanurn Slurry a. Excand a. 1/2'�,norvqq�C4�lic'�(,;.or�duLc. Gp!�n an boch diids Lnco manurc cc, pic':f b. Sail u1pp4r an�'-a"C.canduic S. by placing a chumb over and of conduic) crapping mAnure 'char. has sncored lower and, r4move and 4mpq slurry.inco, pl"cic buckac or norimacalltc cancaInar. c. Take iubsazq�41 f:qm;,5 �.qp,..mora jocarjons -or ac 14asc I quarc. d. dix and add abouc 3 Concainar. U. Excarior scorag�,bazin or-cank' a UquLd manure pump or,propaller agizacor. b. Tak4 subsimpLes Erom abouc 5 pLC locacLons. from ag�cazoc pump or frorm maru.-a spc�aaddr and P.14CCI PLISCiC bUCkQC. Frofezzo; And Excenston SqecLalisr, Btolqgical and.. Agr' Cul curl I EOS'-'-Ic4CLn9 Deparcz4nc, Nocth CArolLna C n ersicy,' Rate L'&h, NX. 0 ATTACHMENT B Z of 3 c. HIx and add 3/4 pint to a nonmacal.lLc sample concainar. Ugoon C, Uquid. L. Collacc abo"c 3/4 PLnC of rac ycl 4d*lxSoon 11quLd fiom tnfLov pLpa co flush canks In a noruziacallLc.-jamplc conrainer. 1% ii. From lagoon a. Plact '46CC16. A Small (1/2 Pinc Or less) on end of LO -15' pole',— b. Zxcend borcla 10-15 avay from bank edge. c, Brush avay floAcLng 1 cum cc debris. d. Submerge bor-cla vichin V of liquLd zurface. c. F-mpty inco a ylascic buck cc;. rlipear' about 5 times around lagoon, mL%,.,.and add 3/4-pinc to norunctallLe sample concaLner. 0. Bro'Llar or Turkey U��c�— - L. House ltccrr a. Visually Lnspecc licrcr,for areas of -varying qu alicy, c.g.. arais acound,'Zeidais-'artd,wacerers. and 4srimare. percent of floor 5urface in each b. Taka abouc 5 liccar subsamplas ar. locations proporcionace zo E.S.,*Lf 201 of ltttar 0 f '31milar 'visual quality L5 around feeders and.watcrers.-cake 1-subsample chcre and the other 4 subsamp ram ; eq.'�:A inde r.- of 'f l'oor surface. c. Ac ejLch locaclon, coll*cr. liccar from a 60 by 6" area down co carth floor and' p Lac a:,..In Las cic 'bucke c. d. Aff:4r -5. 3Ub3AMP143 � have_b4ow-add4d. to. the burkac, mix, and.,ado,.. about -2.3 lbs jLccar-co a nonmecallic 3Ample conCainer. such as_ i -I 6 1, From-scockpil, a. Take subsamplas from Abouc',5, locations at Icasr. 18" Inco p1le. b. hLx, a4d 2 -3 -:lbs co nonmecaLlic sample, concainer and seal. I I I I jVf1:At.H1MLtVL- of 3 11. SA12LE MPAlUTIOU AND MWSFEX X. ?lace sample Into an dxp4nd.&blo conrainer that can be scaled. Rinso residues from concAincr.wlch cleAn'-wacer but do nor u-sc disInfeccancs.- soAp3, or crcac.in any ocher wAy. B. PAck i"ple Ln ice . rcfrLS4raca, fro a zo, o . r crAnsfar co Lab quIckly. C. H&.nd-dslLvcr-f 1i most reliable way�-of sample rrarL3fer. D. IZ m41lad, prococc sample container wich packing macarial such as newspaper, boX or packA&c w1ch'wrapping paper, And cap6. E. Commercial sample containers and m,&Ucrj Arc also available. Concaccs: I. AAL taicern AgrLculcurai L4b, Inc. ILL. Polyfoam Facirari Corp. 7621 VhLccpino Xcad 2320 S. Foster Avenue Richmond, VA 23237 Uhtcling, IL 60090 Fh: (804)743-9401 Fh:-' (312)398-0110 0 11, Flihtr 1cloncIlIc Co, iv. HASCO 3315 Vinton ?,cad 901 Janesville Avenue RAlaigh. NC 27604 Fort AckLnson, WI 53538 Ph: (919)876-2351 Ph: (414)563-2446 F. f1rivace analycical labs Are avallable. buc sample analyses are coscly. G. The NCDA provides, this s.arvica for North Carolina r4sLdencs. I. Address: NCDA _kV,"; Plant, Waste, & Tissue -Lab oy�t'(� /'5A 4300 Reedy Creek Road Raleigh, N.C. 27607 Ph. (919) 7j3-2655 U. Forvard �4 along wich the sample, III. Include the' -following. Idancification jrLformAcion. with sampI4. a. Uvescock spoackes (dairy,' swine, curk4y. are.) b, Livescock usap. (svine-nurs'ary, ftnishing; curksy-br44ders. broodachouse... grower, number flocks Srovn on ILCC4C; 6CC-). c. Wasce VP4 (dai.,v-joc sc-.aptd manure, liquid slurry: swine-pic slu:rj. la5oor, .51�;dZt; broiler -house liz:-:cr, scockpile iv. 4 Rouctne analys a:% all sanplcs. N' F, X, C -L . Ms S. Fe, ��n' Zn. Cu. B v. Addicional analyses perforned upon request: Dh, ho, Cd. H L. ?b 0 1 1 1 1 1 u U 7 tuCC hU) >. Z m Q r) to CIA a N 0 7- C> Z rG ILI ,.v. immix .� ca•w�i �c Dtstrilmlod In furthoranco of the Acts of Congress of May 9 and Juno 30, 1914. Employment and program opportunities are offorod to all people regardless of race, color, national origin, sox, ago, or disability. North Carolina State University, North Carolina Ad,T Stato University, U.S. Doportmont of Agdcuiture, and local govarnmonts cooperating. SoijFacts Waste Analysis Agricultural, industrial, municipal, and yard wastes can be valuable to farmers ---provided they are properly managed. Waste analysis is an inaporlatnt key to proper managcmeut. Jay determining the amount of nutrients and potentially harmful elements fn the waste, and by determining the product's liming characteristics, growers and other potential users of these materials can make informed decisions about their application. From both an economic and an environmental standpoint, this information benefits all North Carolinians. This fact sheet will clarify the importance of waste analysis and describe the procedures for taking reliable samples and submitting their to the Waste Advisory Section at theAgroriomic Division of the North Carolina Department of Agricullure (NCDA). Why Waste Analysis? Waste products must be used or disposed of with environmentally sound management practices in order to prevent damage to our natural resources. Farms, food-proccssing plants, textile manufacturers, pharmaceutical companies, wood and paper producers, and municipa lilies all generate a variety of waste products--thc disposal of which must be managed somewhat differently depending upon the source and the intended use. Most waste must undergo some form of processing before it can be applied to the land. As landfill space becomes increasingly limited, waste producers arc being forced to sock alternative disposal silos or potential recycling opportunities. Land application is one of the safest and most common altcrua- tives-•—provided that best management practices (BMPs) are followed. Waste products are generally applied to the land because they contain nutrients or liming materials beneficial to plant growth. Waste analysis is the most accurate and efficient way to measure the nutrient or limo value of different waste products. Because the amount of these beneficial components can vary among waste products, laboratory analysis lots the producer know the proper amount of the waste material to apply to meet the specific plant needs for cash site. Wlicn 111a11a6Gueut decisions are made without waste -analysis information, even well- intcationed users can reduce plant growth and yields or endanger the environment. Composting call reduce volume, improve uniformity, and sometimes alter the nutrient availability of waste products. Because of this, samples from the final material that will be applied must be analyzed. Nutrient concentrations vary in most organic waste products. Table 1, for example, depicts the wide range in nutrients from animal wastes analyzed by the NCDA Agronomic Division. Note that the maximum and minimum values for nitrogen, phosphate, and potash differ by more than 100-fold. These numbers should send a clear massage -;' Marti Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY r" �,�� •�.• Col.[.tME OF AGRICULTURE & LIFE SCIENCES , 1 SoilFads 'J Table 1. Variations in poultry and swine manure nutrient levels. Mlnlmum Maximum Avorago Poultry, broiler house pounds per ton Nitrogen 4 137 72 Phosphate 21 146 78 ' Potash 12 78 46 Swine, liquid lagoon pounds per 1,000 gallons Nitrogen 2 345 136. ' Phosphate 1 197 -�53 , Potash 5 369. 133 to waste users and environmental . A good analytical scrvicc should policymakcrs: average nutrient always dctermtinc the concentrations estimates are not adequate guides for of essential plant nutrients, including the safe and efficient use of waste nitrogen (N), phosphorus (P), materials. potassium (IC), calcium (Ca), Waste users who fail to test each magnesium (Mg), sulfur (S), iron waste material are faced with a (Fc), manganese (Mil), tine (Zit), number of questions they simply copper (Cu), and boron (B). Annly- cannot answer. Are they supplying scs of certain municipal and indus- plants with adcquatc nutrients? Arc trial wastes should also include tests they building up excess nutrients that for heavy metals like nickel (M), may ultimately move to streams or cadmium (Cd), and lead (Pb), as well groundwater? Arc they changing the as elements such as sodium (Na) and soil pH to levels that will not support chlorine (CI). The neutralizing value plant production? Arc they applying; (calcium carbonate equivalent, CCG) heavy metals at levels that may be of linic-stabilized products or toxic to plants and permancntly alter materials suspected of having liming soil productivity? characteristics should also be Because environmental damage determined. ' and losses in plant yield and quality often happen before visible plant Saxnpling Procedures symptoms, growers and other users should always have their wastes Proper sampling is tits key to reliable analyzed by a competent laboratory waste analysis. Although laboratory and their application rates determined procedures arc extremely accurate, by a knowledgeable agronomist. they have little value if the samples fail to rcprescnl the waste product. The importance of careful sampling becomes clear when one recognizes that laboratory determinations arc made on a portion of the sample submitted that's as little as 0.02 pounds (1 grant) for solid materials or less than a tablespoon (10 milliliters) for liquid materials. Waste samples submitted to a laboratory should rcprescnl the average composition of (lie material Waste Analysis Services The Waste Advisory Section of the NCDA Agronomic Division ana- lyzes wastes, interprets analytical results, and provides management recommendations for citizens of .North Carolina, The fee is $4.00 per sample. Private laboratories also offer sonic of these services and their fees vary. that will be applied to the field. r Rcliablc samples typically consist of Material collccted front a number of 10=6011s. Precise sampling methods vary according to the type of waste. Ideally, growers should not base application rates on laboratory lest results from previous years because nutrient concentrations can change significaiilly, particularly when the waste has been exposed to tltc environment. For cxaniplc, nutrient levels in an anaerobic lagoon can be influenced by rainfall. Stockpiled Mier or other wastes ntay also change significantly if left unpro- tected. Municipal and industrial wastes also vary as production demands alter inputs and processing. Liquid Wasles Liquid waste samples submitted for analysis should nice( (lie following requirements. X Place samtplc in a scaled plastic container with about a onC-quart volume. Glass is not suitable because it is breakable and may contain contaminants. ■ Leave one inch of air space in the plastic container to allow for expansion caused by the release of gas from the waste material. ■ Refrigerate samples that cannot be shipped on the day they arc collected; this will tttinimizc chemical reactions and pressure buildup from gases. Ideally, some liquid wastes should be sampled after they arc thoroughly mixed. Because this is sornctitttcs impractical, samplcs call also be. taken in accordance with the suggestions that follow. LAGOON LIQUID: Premixing the surface liquid in the lagoon is not needed, provided it is the only component that is being pumped. Growers Willi two -stage systems should draw samples from the lagoon they intend to pump. Samples should be collected , using a plastic container similar to 1he one showii iii Figure 1. One pint of' matcrial should be taken fruni;Ll l(NINE eight sitcsaround the Lagoon and then mixed in a plastic container. Waste should be collected at leasi six fact from the edge or ilia lagoon at a dcp1h of about a foot. Shallower samples from anaerobic Jagouns may be less reprcsentatiYe than deep samples because oxygen transfer near 1he surface someLinics alters [lie chemis- try of the soluiion. Floating debris and scum should be ;tvoidcd. otic quart or mixed material should be sent to the laboratory. Galvanized containcTs should never be used for collection, mixing, or storage due to Ilic risk of coulamina- (ion from nictals like z1ac in dir, container. LIQUID SLUIUM Wasic materials applied �s a slurry from a pit or storagu basin should be mixed prior to sampling. Waste shou ld be collected from upproximately eight areas around ffic pit or basin and mixed thoroughly in a plastic container. Figure 2 shows a useful collecting device. An 8- to 10-fout SCCL1011 of 0.5- to 0.75 -inch pfa5tic pipe can also be used: the pipe should be extended into the pit, and the thumb pressed over the end to form -,in air lock; ilia pipe is thcn MITIOVed fr0n) file WaSLe, and the air lock is released to deposii the waste in a container. For analysis, the laboratory requires one cluart of material in a plastic coniainer. The sample shoulcr not be rinsed into the container because doing so dilutes [lie mixture and distorts nutrient evaluations, However, if water is typically added to ilic waste prior to land application, a proportionate quanlity of water should be added to ilia sailiple. Solid Wastes Solid waste samp lQs s liou ld reprcsco t the average nioi5turc content of the waste. Wooden pole (10 few) Plastic containor (5 gallons) -Plastic cup Figure 1. Liquid waste sampling device. PVC pipe , (2 inchois diameter, 6 feet long) Rubber ball (2Y2 inces diameter) Figure 2. Slurry sampling device. A one -quart sample is required for analysis. Samples z;hould be taken from approximately eight different areas W 1110 waste, placed iii a plastic container, and thoroughly mixod, Approximately one quart of Clean-cut dowal (1 inch diameter PVC pipe) Plastic container (5 gallons) E ilia mixed sample should be placed in a plastic bag, scaled, and shipped directly to Elie laboratory, Samples stored for morc thaii two days sliould be refrigerated. Figure 3 shows a devict; for sampliog solid wa5te. 1 1 1 1 1 POULTRY IN-HOUSE MANURE SAMPLING: Nutrient conccntratiou varies widely in poultry litter --both from house to house and wilhin cacti house. If wasic is to be applied by house, each one should be santplcd separately. Waste samples should be collected from G to 12 locations in the house. Each sample should extend from the top to the bottom of the accumulatcd waste. Samples taken around waterers, feeders, and brooders should be proportionate to the space these areas occupy in the house. The collected material should be combined in a plastic container and mixed thoroughly. The one - quart laboratory sample should be taken from this mixture. POULTRY BELOW -HOUSE MANURE SAMPLING: In a high- rise system, manure is deposited below the poultry house. If the system is properly managCd, the manure should be fairly uniform in moisture and appcaranev. Approximately eight satuplcs should be collected throughout the storage arcs. If manure ill ecrtaiu areas differs in appearance, take samples proporiionatc to the size and number of Ili= areas. For example, if 10 percent of the manure differs from the. bulk pile, llicti 10 percent of the total sample should be taken from this area. The collected material should be combined in a plastic container and mixed thor- oughly. Tltc one -quart laboratory sample should be taken from this mixture, placed in a plastic bag, sealed, and shipped to the laboratory for analysis. If Il►c sample can not be shipped within one day of sampling, it should -be refrigerated. STOCIVILED LITTER: Ideally, stockpiled waste should be stored tinder cover on an impervious surface. The weathered exterior of uncovered waste may not accurately represent the majority of the matc- rial. Rainfall generally moves walcr- Waste Analysis Dowel Metal rod Clean -out dowel (broomstick) / 3 feet Plastic'container (5 gallons) Thin -walled metal tubing (I inch diameter) Figure 3. Solid waste sampling device soluble nutrients down into (lie pile. If an unprotected stockpile is used over all extended period, it should be sampled before cacti application. Stockpiled waste should be sampled at a dcptlt;of at least 18 inches at- six or more locations.,111e collected material should be com- bincd in a plastic container and mixed thoroughly. The onc-quart laboratory sample should be taken from this mixture; placed in a plastic bag, scaled, nad-shippcd to the laboratory.for analysis. If the samplc cannot be shipped wilhiu two days of sampling, it should be refrigerated. SURFAC&SCItAPED WASTE: Surface -scraped and piled materials should,bo trcatcd`llkc stockpiled waste. Follow the satnc procedures for taking samples. Ideally, surface - scraped materials should be pro- tcelcd from (lie weather unless they are used immediately. COMPOSTED WMTE: Ideally, composted.4wasto'shouid-be stored - undcr cover oil an:impervious surfacc.'Although'nutrients are somewhat stabilixed'in those materials, sonic nutrients can leach out during rains. When compostcd waste is left unprotected, samples should be submitted to the laboratory each time the material is applied. Sampling procedures Iltc same as those described for stockpiled waste. Understanding the Waste Analysis Report Samples submitted to the NCDA A8ronouiic Division will be ana- lyzcd and the sender will receive a report that lists the concentration of cacti plant nutrient and several potentially harmftiI elements. Specific concentrations of nutricnts and other elements are reported on a dry -weight basis for solid wastes; results for liquid wastes arc reported of a volume basis. The most useful information is nutrients available for the first crop. 'nccsc-lcvcls arc predicted oil an as -is or wct:basis. Nutrient availability is predicted by'ostimaling the nutrient release rate from the waste and a nuirictit loss -for a specific applica- lion•mclllod. I I I I I I I I I I I I I I I I I I I Nutricnis listed in [lie report as ,.available for (hr. first crop" should be used in determining Elio actual application rate to meet a specific plant nuIricnt requirement. For the availability prcdiction to be reliable, growers must have properJy idcnii- ficd the type of waste and Ilic application method on (lie informa- tion shect submitted to the laboratory. For waste materials suspected of containing liming materials, such as, stack dust or lime -stabilized waste, a calcium-carbonair- equivalent (CCE) determination should be requested. These materials arc reported on a dry - weight basis for solid and scmi-solid materials and on a volume basis for I iqu ids. Mic CCL can be used to compare Waste materials to agricul- tural lime for effectiveness in neutralizing soil acidity. 'no agricul- iural lime equivalent (ALE) is also calculated on a wot basis. 'niis iadkatcs [lie anioU111 Of the Waste product that must be applied to have the same liming potential as one from agricultural lime with 90170 CCE. Monitoring and Record Keeping, Growers who use waste materials as fertilizer or a source of lime should maintain records of the analytical results, application rates, and soil tests for each application site. Growers are also advised to take Waste Analysis plant samples to evaluate their nutrient management program, identify corrcc(ive actions for current crops, and plan improvements for future crops. Owncrs of waste application sites may also wish to sample surface and groundwater supplies once a year to confirm that nutrient-managcment programs are not adversely affecting the environment. Where waste products have been applied regularly for 4 number of years, growers should also monitor the buildup of metals [ha[ can affect long-term soil productivity, particularly zinc and copper. For municipal and industrial waste SitC5, nickel, c:admium, lead, and sodium should also be monitored. SoilFads Prepared by J. J� zuble/ju, Associate Slate I-Irograln Leader AMRICRD, North Carolina Cooperative &lcnsion Service, NCSU C ftay Campkil, Section Chief, 111untlWasiclSolution Advisory, Agmionsic Division, NCDA JO,000 copies ofthisp4iblic documentwereprinted at a cosi of $1,350, or SJ35per copy. Publishod by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 6/95�-10M—JMG-250372 AG -439-33 I Circle the type of samples submitted GROWER INFORHA-1710N ..JMil r !:7 j n ATU 7 Y., 5K k -4 -p PATMEKr' -0 --rX, �ii� A a� Farm M. Sampled BT-, _ Lab Nam Sample Waste ItAu-) ID Code Date; Sample Description Waste Amalysis Information Sheet Waste Advisory Section Agronomic Division N.C. Dept. of Agriculture 4300 Reedy Creek Rd. Raleigh, NC 27607-6465 UDMONAL CMES MOft., a V, e A ropy of this report will bcsenr to Lhe Cooperative Extension Office. Please indica:e additional copies requested. Application Corresponding Sample ID Methods soil Plant Solution Comments Lab Use L 4 'Ak- hicAmbs ME Sample T)rpe - Predictive is for a routine check of nutrient content plus interpretation and general rccornmendations. ER Waste broadcast on soil surfaccand left - Diapmflc Is for special aulstance in solving suspected nutritional problems. Specific interpretation and recommendations are provided. uncovered for one week at loager. Grower Information - Print telephone (mufl be Included for electronic data aoccss� came, mailin g address. county (sample origination) and (cc Information. SI Waste broadcast on soil surface and Form W - Farm indtatification or location (Tko more than 16 Icuers). plowed or diskcd into soil within Samplit ID - Sample identification (no more than 4 digits or lcttcrs� T'he same ID shovid appear an sample containers. two days. Waste Code - ldcaffy type of waste using codes (see back of information sbcct� IN Waste injected directly into the soil and Sample Mscriptlon - Additional descriptive Information sbould be provided It a specific waste code i3 not identificd. covered immediately. Application Methods - select one or two application methods for estimation of nutrient availability. IR Wage applied through irrigation system Cormponding Sample ID - Lilt the Ilys of matching 3oil. plant, and solution samples submitted. and left UnCOVCFcd for one week Comments - Additional informatiocL Brief statement of problem or purpose in sampling (mustibc provided for diagnostic samples). or lotiger. -TY z ffzfli �F: a —11. 1, -1 *---L� �;TN �7- a ITPR tia-, VV W7.3 4; t M'A —1, u. 3'p—H V. nalt 7L.: r I A . t L. I .! r L 4 'Ak- hicAmbs ME Sample T)rpe - Predictive is for a routine check of nutrient content plus interpretation and general rccornmendations. ER Waste broadcast on soil surfaccand left - Diapmflc Is for special aulstance in solving suspected nutritional problems. Specific interpretation and recommendations are provided. uncovered for one week at loager. Grower Information - Print telephone (mufl be Included for electronic data aoccss� came, mailin g address. county (sample origination) and (cc Information. SI Waste broadcast on soil surface and Form W - Farm indtatification or location (Tko more than 16 Icuers). plowed or diskcd into soil within Samplit ID - Sample identification (no more than 4 digits or lcttcrs� T'he same ID shovid appear an sample containers. two days. Waste Code - ldcaffy type of waste using codes (see back of information sbcct� IN Waste injected directly into the soil and Sample Mscriptlon - Additional descriptive Information sbould be provided It a specific waste code i3 not identificd. covered immediately. Application Methods - select one or two application methods for estimation of nutrient availability. IR Wage applied through irrigation system Cormponding Sample ID - Lilt the Ilys of matching 3oil. plant, and solution samples submitted. and left UnCOVCFcd for one week Comments - Additional informatiocL Brief statement of problem or purpose in sampling (mustibc provided for diagnostic samples). or lotiger. End Exhibit 9 ulloo. As with so' testing; the anaiy&at resalts from waste materi0i axe no 16etic " r ihan, I�Vesy effort shou d be ma c to ensure sampics &r limsentati4e of the' waitcmateriaibci� SURFACE SCRAPED MANURES After manure has. beta pilid. collict a rep!escatative sample from several locations. Place In a plastic bucket and mix thoroughly. Place approximately I quart of material in a clean bag and mail in a suitable container to the laboratory. POULTRY LrrI`ER Stockpifed. Collcct representative Core samples At least 18 inches deep from several locations an the pile. Mix samples thoroughly In a plastic bucket. Place approximately I quart of matcii2l in a clean plastic bag and mail in a suitable container to the laboratory, in -House. inspect house and estimate percentage of noor space utilized in different actilvhles (fecding. watering. etc.). Take cafe sections of litter in these areas to represent the proportionate make-up of the house. Mix samples thoroughly in a plastic bucket. Place approximately I quart of material In a clean plastic big and mail in a suitable container to the laboratory- Z— We'a lingth of 1/2'.conduit or similar device to colle��t'lh-c samplc� Vvii't6& C�� oi t1je j�ondUjt'op;Cjj.r- extend ij ji�t6 �r , ,, l;. i ' — 'I,".--,-,, ove the care sample. Do t is at no less tha"n' 5 locations 0� M stely I oft6jki�r,&, In "irClean Aftcimkingthesa picsmixtharoug y&ndscndspptoxiz6 pint ptastle container to the laboratory. Exterior Sloroge Basin: After the slurry has been well mixed. take samples from approxvisately five locations in the pit. Place material in a plastic bucket and mix thatoughly. Send approximately I pint of slurry to the laboratory in a clean plastic container. LIQUID LAGOON Construct a 10-15 foot pole with a 112 pint container attached to one end. Use this to collcct liquid from at least five representative locations in the lagoon. Always take the sample approximately 10 ft. from the edge of the lagoon and one foot under surface. Do not include floating scum or debris. Mix thoroughly and send approximately I pint of liquid in a clean plastic container to the laboratory. SAmPLE FEE: A sample fee of $4.00 per sample is cbarged for waste analysis 20,0W wp�a of Oa pArk d�==gxt — pifta .1 a to d -M .9 3497," � SO -03 5 LIM JXICIPAL ASTE.. ODIES��- Surfati Senisedt.. Liquid Maiure Slurry Aerobic Liquid, M . ucicipal.' Industrial Pharimic e utical SSD D LSD Dairy AES Swhic MWR Ra -W P"i - Ri", SSH LS8 Ikef Alro oib�r MAE Aerobic ORA Aiobii- SSS Swim LSV VC31 MAN A"era6i, Pfik SSF, Piiul�y � Lss si�iw Aerobic Sludge. MLS� uttleSU6, ilized ikl- 'il rn�-CS�6bih�d SSE Sh'- a7- - LSP Poultry MOX C�i;� ib'x'- "' (Ct)� M X SSG SSH Hoiii ISO Other- ASW SwEc' Nicy Id Yard Wist PHC. 6�P`0'31C'd SSO Othir6 �Mcs 6jji�j;- Ansterabic I.Agoors Uquld Composted Fariss. Waste MWO other - Poultry House 1.1t ter. ALD E? . siry FCD Datry Industrial -� Textile Industrial Stack Dust/Ash HLB. Bioflii7.. ALE Beef. FCB Beef TXk Raw SAR I HB3 Br*ilcr Breeder ALV ALS VtaJ Swine FCH Higic TAE Aerobic SAC C omposted ELT Tiirkiy HLD biit ALP Poialtry FCS Swine FS.M Swine mom TAN A'a'aiibic SAO CpLhir� HLO OihW ALO Other- VC? Nlullify TLS Li Stabilixed 'r Industrlal.m Other FPM Pc�u!iry Mort- 4bi diem bi (6) FCE Sh- I , P. r 4 IOR w Poultry Stockpiled Litte"r Anaerobic Lagoon Sludge . FCG Goat-:- TXO 0, i6k ;k"Ic 5LB Br6aci ASD Miry' FCC 04 Residue SLT Turkii, A.SB Beef FCV Vegiiable Industrial - Poultry. jj�itl'i�iix"C-d S= Dick ASS Swim FCW Othir, PLk Raw l6X cwim� 6i'(dj SLO Otber* ASP P&t:16y Mi Atiobic fdC 6;;j6�6d- ASO otber, Nov.-Composted Waste PAN - Acmbi� too C otji;ie, NCR Cro'lkaidiic p I�Ls Liii� Stabilized . NVR Wg�ubli Residue PDX C:hjCm' 0j NBS Bark/Uwdiist PCW Indicate of waste under Comments NCW Other* , PLO otbil. ulloo. As with so' testing; the anaiy&at resalts from waste materi0i axe no 16etic " r ihan, I�Vesy effort shou d be ma c to ensure sampics &r limsentati4e of the' waitcmateriaibci� SURFACE SCRAPED MANURES After manure has. beta pilid. collict a rep!escatative sample from several locations. Place In a plastic bucket and mix thoroughly. Place approximately I quart of material in a clean bag and mail in a suitable container to the laboratory. POULTRY LrrI`ER Stockpifed. Collcct representative Core samples At least 18 inches deep from several locations an the pile. Mix samples thoroughly In a plastic bucket. Place approximately I quart of matcii2l in a clean plastic bag and mail in a suitable container to the laboratory, in -House. inspect house and estimate percentage of noor space utilized in different actilvhles (fecding. watering. etc.). Take cafe sections of litter in these areas to represent the proportionate make-up of the house. Mix samples thoroughly in a plastic bucket. Place approximately I quart of material In a clean plastic big and mail in a suitable container to the laboratory- Z— We'a lingth of 1/2'.conduit or similar device to colle��t'lh-c samplc� Vvii't6& C�� oi t1je j�ondUjt'op;Cjj.r- extend ij ji�t6 �r , ,, l;. i ' — 'I,".--,-,, ove the care sample. Do t is at no less tha"n' 5 locations 0� M stely I oft6jki�r,&, In "irClean Aftcimkingthesa picsmixtharoug y&ndscndspptoxiz6 pint ptastle container to the laboratory. Exterior Sloroge Basin: After the slurry has been well mixed. take samples from approxvisately five locations in the pit. Place material in a plastic bucket and mix thatoughly. Send approximately I pint of slurry to the laboratory in a clean plastic container. LIQUID LAGOON Construct a 10-15 foot pole with a 112 pint container attached to one end. Use this to collcct liquid from at least five representative locations in the lagoon. Always take the sample approximately 10 ft. from the edge of the lagoon and one foot under surface. Do not include floating scum or debris. Mix thoroughly and send approximately I pint of liquid in a clean plastic container to the laboratory. SAmPLE FEE: A sample fee of $4.00 per sample is cbarged for waste analysis 20,0W wp�a of Oa pArk d�==gxt — pifta .1 a to d -M .9 3497," � SO -03 5 Exhibit 10 Mortality Management Methods (check which �nethod(s) are being implemented) Burial three feet beneath the surface of the around within 24 hours after a knowledge of the death. - The burial must be at least 300 feet from any flowing stream or public body of water. Renderin- at a renderina plant licensed under G.S. 106-16S.7 Complete incineration In the case of dead poultry only', placing in a disposal pit of a size and design approved by the Department of Agriculture Any method which in the professional opinion of the State Veterinarian would make possible the salvage of 'art of a dead animal's value without endangering p human or animal health. (Written approval of the State Veterinarian must be attached) Rendering Company is: Enterprixe Rendering Company 28821 Bethlehem Church Road Oakboro, N.C. 28129 Ph 0 (704) 485-3018 IDecember 18, 1996 Farm Owner: Exhibit 11 Lagoon Liquid Irrigation Field Records Irrigafion Operator: Field No. Date Crop Field Irrigation Time Number of Sprinkler Nozzle Type Size. Sprinklers Start End Total Operating Diameter Pressure Flow Spacing.ft acres mins Inch psi gpM width length JCB/BAE/NCSU/7-93/2 Farm Owner lame, ,ddress 'hone: Lagoon Liquid Irrigation Records Custom Applicator (if used) :ield No. Date Irrigation Soo Type Crop Type Realistic Yield, I 1b,bujon per acre Nutrient Recommendations. lbs/acre N P 205 K20 Liquid Analysis Plant Available Nutrients, lbs/i000 gallons N P205 K20 Zn Cu Liquid NLArients Applied Plant Available, . lbs/acre N P205 K20 Zn Cu NLnrient Balance. + /-. lbs/acre N P205 K2 0 Zn Cu volume gals area acres Totals JCB/BAE/NCSU/7-93/1 sprinkler flow rate, gpm from manufacturers data sheet based on sprinkler operating pressure and nozzle diameter irrigation volume, gallons no. of sprinklers operating x sprinkler flow.rate, gpm x irrigation time, mins irrigation area, acres no. of sprinklers operating x sprinkler spacing width, ft x length, ft - 43560 liquid nutrients applied, lbs/ac liquid nutrient analysis, lbs/1000 gallons + 1000 x irrigation volume, gallons irrigation area, acres % x 83.5 lbs/1000 gallons pprn x .00835 lbs/1000 gallons lbs/1000 gallons x 27.154 lbs/acre-inch EXAMPLE RECORD KEEPING FORM FARM NAME: OPERATOR IN CHARGE OR MANAGER: TELEPHONE NUMBER OF FARM MANAGER: CROP MAINTENANCE RECORDS CROP BEING HARVESTED m' -PLANTING GROWN CROPS -UNIT RATES, MS PERACRE PERACRE Q NEW -.4 117 a 4 a I [a go] I, EXHIBIT D-2 TABLE 2 - Traveling Irrigation Gun Settings 0 Make, Nlodel and Type of Equipment: Field Not Travel Application TPAVFLLANE r rkd Speed Rate Errective EfTeclive Hydrant No" ay.;.) Wid-,h (a) Lcng,.h (R) EQUIPMENT SETTINGS Wetted NOZZIC Operating Operating Diameter Diameter Pressure Prtisure Arc 06:1) (inches) Gun (psi) Reel (psi) PznCM3 Comments I See attached map. 2Show separate enUies for cach hydrant location in each field. 3Use the rollowing abbreviations for vafious arc paitcms: F (full circle), TQ (three quarters). TT (two Uiitds). H (half circle), T (one third), Q (one quarter). May also use degrees of arc. NRCS, NC RJNE.1996 :orm SLUR -I Slurry and Sludge Application Field Record For Recording Slurry Application Events on Different Fields Farm Owner Facility Number Spreader Operator Tract 4 �Jrj Date Field Size Application # of Loads Volume of Loads 2 (mrniddtyr) Crop Type (acres) Method Per Field I I I L (gallons) I SI = soil incorporated (disked); BR = broadcast (surface applied) 2 Can be found in operatoes manual for the spreader. Contact a local dealer if you do not have your ownees manual Form SLUR -2 Slurry and Sludge Application Field Record One Form for Each Field Per Crop Cycle End Exhibit 11 Tract # Field Size (acres) = (A) Farm Owner Owners Address Owners Phone # Field # Facility Number Spreader Operator Spreader Operators Address Operator's Phone # Total Volume (gallons) '(2) x (3) Volume Per Acre (gal/ac) (4) + (A) Waste Analysis 2 PAN Ob/1000 gal) PAN Applied (lblac) [(5) X �6)1 1.000 (11 j I From Animal Waste Management Plan Crop Type Recommended PAN Loading (lb/acre) = (B) (2) W (61 (61 (7) (81 Date (mm/dd/yr) # of Loads Per Field I Volume of Loads Total Volume (gallons) '(2) x (3) Volume Per Acre (gal/ac) (4) + (A) Waste Analysis 2 PAN Ob/1000 gal) PAN Applied (lblac) [(5) X �6)1 1.000 Nitr . ogen Balance 3 (lb/ac) (13) - (7) Owners Signature Certified Operator (Print) Crop Cycle Totals I Operators Signature Operator Certification # Can be found in operator's manual for the Spreader. Contact a local dealer if you do not have your owner's manual. See your animal waste management plan for sampling frequency. At a minimum. waste analysis Is required within 60 days of land application events. Enter the value received by subtracting column (7) from (B). Continue subtracting column (7) from column (8) following each application event I I I I I I I I I I a dftu man LU CC ul co in in 0 7-- Ir ;,- 0 UJ LLJ Lu 0 CC (0 U14 I_Icl� i5 �f -5 i E LF rX 120 DIsUibuted In furtherance at the Acts of Congress of May 8 and June 30,1914. Employment and program opportuNflos are offered to ail people fogardless of raca. color, nallonal odgin, &ex. age, or d1satfily, North CaroUna State UnIvorsity. North Caiclina A&T State Unlyer3ity, U.S. Department of Agriculture, and lorA governments cooperating. 0 SoilFacts Swine Manure as a Fertilizer Source Swine manure can be an excellent source of nuirients for crop production. The key to proper management is determining the nutrient content of the manure, the percentages of those nutrients that arc available to the plant, and the nutrient requirements of 1he plant. Considered together, diese three factors will help you apply the proper amount. Nutrient Content of the Manure Because the nutrient content of swine ma- nurc varies among operations and over time, the manure must be analyzed before you apply it to the land. Waste samples can be analyzed for $4.00 by contacting the North Carolina Department of Agriculture (NCDA), Agroaornic Division, Plant and Waste Analysis Lab, P.O. Box 27647, Blue Ridge Road Center, Raleigh, NC 27611. Other qualified private laboratories are also available (f�cs vary). S.LMPICS collected for analysis should be ruprcscni.Llivc of the pit or lagoon. If the waste is to be applied as a slurry, the storagc pit or basin should be agitated before sam- pling. Collect approximately 3/4 of a pint of material in an expandable container, being sure to leave air space. If you cannot have a sample analyzed, determine the application rate by using the average nutrient values for differ ent swine manure systems shown in Table 1. Table 2 shows the average amounts of secondary and Table 1. Nutrient Composition of Swine Manure Manure Total Ammonium Phosphorus Potassium Type N NH,- N P206 .' �0 IbAon Fresh 12 7 9 :9 Scraped' 13 7 12 :,.9 lb/1.000 gallons Liquid slurry' 31 19 22 17 Anaerobic lagoon sludge 22 6 49 7 Anaerobic lagoon liquid 136 lb/acre-inch ill 53 .133 Source: Abridged from North Carolinaftricultural Chemicals Manual. Collected within I week. 2Slx-1 2 monft accumulaflon of manure, urine, and excess water usage, does not include fresh. walerfor�', flushlng or lot runoff.' 1A 'Alr -�, &T - V .0, . F.P.; 1 � r � 1 1 1 1 micronutdcnts present in swine Table..3. First -Year Availability Coefficients for Swine Manure manures. These values can be used ry as planning guidelines, as long as Manure Soil you realize that they arc not as Type Injection' Incorporation' Broadcast' lrrigation4 accurate as a sample analysis. P,O6 and IC,O availability coefficients Nutrient Availabilities All manure types 0.8 0.8 0.7 0.7 The total nutrient content reported on a manure analysis report (or the levels shown in Tables 1 and 2) is not immediately available to the crops when the manure is applied. Some elements are released when the organic matter is decomposed by soil microorganisms. Other elements can combine with soil constituents and be made unavailable. Nitrogen may also be lost to the atmosphere through volatilization or dcnitrifica- tion, depending on the application method and soil moisture levels. Table 3 lists the proportion of nutrients available for crop use during the first year of application for given application methods. When determining the application rate, refer to the availability coeffi- cicnt for the appropriate application method, and then multiply that number by the corresponding nutri- cnt value on the waste analysis report (or by the values shown in Tables 1 and 2). Waste analysis reports from the NCDA's Agro- nomic Division show the nutrient availabilitics for the first crop. The most recently applied waste is not the only source of nutrients; they are also available from previ- ous applications of manures or from N availability coefficient Scraped paved surface - 0.6 0.4. - L squid manure slurry 0.8 0.7 0.4 0.3 Anaerobic lagoon liquid 0.9 0.8 O.S. 0.5 Anaerobic lagoon sludge 0.6 0.6 0.4 0.4 'Manure injected directly into soil and immediately covered. 'Surface -spread manure plowed or disked into soil within two days. 'Surface -spread manure uncovered for one month or longer. 'Sprinkler -irrigated liquid uncovered for one month or longer. legumes crops. With the exception ' of nitrogen, updated soil tests are the best means of determining nutrient reserves from manure applications. Table 4 can be used to estimate available nitrogen carry- over from legumes. Application Rates Land application rates of manure are generally determined by matching the available nitrogen or phosphorus content of the wastes to the nutrient requirements of the crops. in most cases, nitrogen determines the application rate unless the area is designated "nutrient sensitive" and indicates that phosphorus movement r=:.Table,2. Secondary and Micronutrient Content of Swine Manures off -site could contaminate surface wafers. In areas not designated as nutrient sensitive, phosphorus movement can be adequately con- trolled with conservation methods that minimize soil and nutrient runoff. The conservation methods include grass field borders, grassed waterways, contour planting, and reduced tillage. Leaching of phos- phorus is extremely limited on mineral soils and should not contrib- utc to groundwater contamination. Nitrogen recommendations for various crops are listed in Table 5. Use these rates as guidelines with the realistic yield capabilities for each crop and Geld. With feed and forage crops, excessive manure ,.ManureType Ca Mg S Na Fe Mn B Mo Zn Cu lb/ton '', Fresh 7.9 1.7 1.8 1.6 0.39 0.04 0.074 0.00066 Oat 0.029 Paved lot scraped 1.2.0 2.3 2.2 1.6 1.03 0.19 0,015 0.00007 0.35 0.15 lb11,000 gallons Liquid slurry 8.6 2.9 4.7 3.7 0.69 0.15 0.069 0.0011 0.39 0.11 Lagoon sludge 15.8 4.5 6.3 2.9 1.8 0.28 0.023 0.0095 0.67 0.23 ' lb/acre-Inch ;V Lagoon liquid 25.5 8.3 :' 10.0 :57.7 ' . 2.4 34 0.18 . 0.0045 :. 1.5 0.3 : ' """Source: Biological and Agricultural Engineering Department, HCSU. I Table 4. Estimated Residual Nitrogen Provided by a Good Stand of Legumes Grown In Rotation Legume Residual Nitrogen Available (lb/dcre) Affalfal 80-100 Harry vatchl 80-100 Crimson clover' 60-75 Austrian winter peal 50-60 SoybeLans' 15-30 Peanuts' 20-40 Wiled before Planting current spring crop. 'Legume planted In previous year or season, More nitrogenwill be availablo It the 'fall -planted crop Immediately follows the legume. On sandy soils and In years with normally high precipitation, less nitrogen will be available to spring-plantod crops. .'Table 5. Nitrogen Fertilization Guidelines I - , Commodity lb NIRYE1 Corn (grain) i.0 - 1.25 lb N/bu Corn (silage) 10 - 20 ib N/ton I I I ...,.Cotton Sorghum (grain) Wheat (grain) Rye (grain) Barley (grain) Triticale (grain) Oats Bermudagrass (hay'.3) Tall fescue (hay*A) Orchardgrass (hayu) Small grain(hay2-3) Sorghum-sudangrass (hay2,3) 0.06 - 0.12 lb NAb lint 2.0 - 2.'5 lb N/cwt 1.7 - 2.4 lb N/bu 1.7 - 2.4 lb Ntbu 1.4 - 1.6 lb N/bu 1.4 - 1.6 lb N/bu 1.0 - 1.3 lb N/bu 40 - 50 lb Nldry ton 40 - 50 lb N/dry ton 40 - 50 lb N/dry ton 50 - 60 lb N/dry ton 45 - 55 lb N/dry ton 45 - 55 lb N/dry ton .:."Pine and hardwood treos4 40 lb'N/acrelyear 'RYE a Realistic Yleld Expectation %nnual maintenance uld.ellnes IReduce N rate by 25 percent when grazing 40n trees less than 5 fact tall, N will stimulate undergrowth competition application can produce high nitrate concentrations, which can harm livestock (through nitrate poisoning) and promote nutrient imbalances that may lead to grass letany. If loading rates arc based on phospho- rus, apply the. amount suggested by soil test recommendations. Other nutrients such as potassium, magne. sium, and the micronuLricnts manga- nese, zinc, and copper may not be supplied in sufficient quantities for normal crop production. Tn such cases, apply the supplemental nutrients with a commercial ferti. lizer as recommended by a current soil test. In addition to the supply of nutrients, proper soil pH is required to promote organic matter dccompo- silion, inipro've crop yi . elds, and ensure nutrient availability. 711C biological conversion of organic matter to nitrate is an acid-forming process that will continue to reduce soil pl-I unless you follow an adc- quatc sampling and liming program. To help you determine land application rates, a workshect is provided at the end of this publica- tion. Timing of Manure Applications In addition to carefully calculating the application rate, you must also minimize the delay between apply- ing the manure and planting the crop. Prccisc timing increases the amount of nitrogen used by the crop and ibus reduces leaching. The risk or surface water and groundwater contamination is greater in areas of high rainfall and where manures arc applied in the fall or winter for spring crops. On sandy -textured soils, apply manures at low rates throughout the growing season, wherever possible, to reduce nitro - gel) Icaciling Caused by the soil's low nutrient -holding capacity. Excrcisc caulion when applying lagoon liquid through irrigation onto standing crops that are undergoing stresses. Acreage Requirements for New Facilities Whenever samples of manure or lagoon liquid are available for analysis, the specific results should be used to determine application rates and acr ' cage requirements. However, when you arc planning 'new facilities, average values can help determine the approximate acreage requirements for a given size swine operation. Table 6 can be used to determine the minimum acreage a new unit will need for manure use, An example will make these methods clear. A producer is inter- csted in starling a 500 -sow farrow- I I I I I I I I I I I I I I I I I I to -finish operation using an anacro- bic: lagoon collection system. The producer is considering -,praying the lagoon liquid effluent on bcrmu- dagrass being grown for hay. The realistic yield cxpccled for this ficid is 6 dry tons per acre. How many acres of bermudagrass would be needed? . Using Table 5, the maximum nitrogen (N) rate required is 300 lb per acre (6 tons x 50 lb N/lon). Go now to Table 6 under surface broad- cast column 300, and you will find Swinc Manure as a Fertilizer Source that each sow would require 0.0867 acres to utilize its waste. A 500 -sow operation would thus require 43.4 acres (0.0867 x 500 = 43.4). Value of Manure To compare the value of manure to commercial fertilizer, convert the manure nutrients to available nutri- ents by using their availability coefficients. In the example that follows, the amount of available nitrogen (N), phosphorus (PA), and Potassium (KO) in cach inch of lagoon liquid is approximately 68, 37, and 93 pounds per acre, respec- lively. At $0,22.5 per pound of nilrogen, $0.22 per pound of phos- phatc, and $0.12 per pound of potash, the manure's gross worth is (68 x $.225) + (37 x S.22) + (93 x S.12) or $15.30 + $8.14 + $11.16 = $34.60 per acre for each inch of lagoon liquid. Table 6. Minimum Amount of Land Needed to Apply Swine Manure as a Nitrogen Fertilizer Based on the Nitrogen Rate Required by the Crop. Soil Incorporated' Surface Broadcast2 Liquid Manure Slurry Weanling -to -feeder per head Feeder -to -finish per head 4 �, " IT - :�k"Farrow -to -weanling per sow ,_ Farrow -to -feeder per sow Farrow -to -finish per -saw. Anaerobic Lagoon Sludge Weanling-to4eeder per head Feeder -to -finish per head Firrow-to-weanling per sow .,Farrow -to -feeder per sow -''Farrow-to-finIsh per sow 'Ana'aroble Lagoon Liquid Weanling -lo -feeder per head Feeder -to -finish per head Farrow -to -weanling per saw Farrow -to -feeder per sow Fatrow-to-finish per sow 0.031 0.015 0.010 0.0077 lb N/acretyeaO 0.0095 0.0063 0.0047 0.15 0.076 100 200 300 400 100 200 300 400 .'Manuro'Handflng 0.089 0.22 0.11 0.073 0.055 0.43 0.21 0.14 and Production Unit 0.26 0.13 Acres/animal unit capacity 1.7 0.87 0.58 Paved Lot Scraped Manure 1.1 0.54 0.36 0.27 0.0019 0.0010 0.0006 0.0005 Weanling -to -feeder per head 0.025 0.012 0.0082 0.0062 0.0158 0.0074 0.0049 0.0037 Feeder -to -finish per head 0.12 0.061 0.041 0.030 0.073 0.036 0.024 0.018 Farrow -to -weanling per sow 0.29 0.14 0.095 0.071 0.17 0.085 0,057 0.043 Farrow -to -feeder per sow 0.34 0.17 0.11 0.086 0.21 0.10 0.069 0.051 Farrow -to -finish per sow 1.4 0.70 0.47 0.35 0.84 0.42 0.28 0.21 Liquid Manure Slurry Weanling -to -feeder per head Feeder -to -finish per head 4 �, " IT - :�k"Farrow -to -weanling per sow ,_ Farrow -to -feeder per sow Farrow -to -finish per -saw. Anaerobic Lagoon Sludge Weanling-to4eeder per head Feeder -to -finish per head Firrow-to-weanling per sow .,Farrow -to -feeder per sow -''Farrow-to-finIsh per sow 'Ana'aroble Lagoon Liquid Weanling -lo -feeder per head Feeder -to -finish per head Farrow -to -weanling per saw Farrow -to -feeder per sow Fatrow-to-finish per sow 0.031 0.015 0.010 0.0077 0.019� 0.0095 0.0063 0.0047 0.15 0.076 0.051 0.038 0.094 -0.0470 0.031 0.023 0.36 0.18 , 0.12 0.089 0.22 0.11 0.073 0.055 0.43 0.21 0.14 0.11 0.26 0.13 0.088 0.066 1.7 0.87 0.58 0.44 1.1 0.54 0.36 0.27 0.0019 0.0010 0.0006 0.0005 0.0016 0.0008 0.0005 0.0004 0.0094 0.0047 O.OD31 0.0024 0.0078 0,0039 0.0026 0.0019 0.015 0.007.4 0.0049 0.0037 0.018 0.0091 0.0061 0.0046 0.018 0.0089 0.0059 0.0044 0.022 0.011 0.0073 0.0055 0.11 0.054 0.036 0.027 0.089 0.045 0.030 0.022 0.0075 0.0038 0.0025 0.0019 0.0048 0.0024 0.0016 0.0012 0.037 0.016 0.012 0.0092 0.023 0.012 0.0078 0.0058 0.084 0.042 0.028 0.021 0.054 0.027 '0.018 0.013 0.10 0.051 0.034 0.025 0.065 0.032 0.022 0.016 0.41 0.21 0.14 0.10 0.26 0.13 0.088 0.066 'incorporated within 2 days I . ..! 2Not Incorporated for 1 month or longer; lagoon Ilquid Irrigated. ISwine Manure as a Fertilizer Source I I I I I I I 1� i I I I I I I I This value does not include labor or irrigalion equipment costs, nor does it include the witue or any secondary or micronuirients avail- able in the manure. In addition, it assumes that the soil test has indi- caLed a need for each nutrient, when, in fact, many nutrients may not be needed. Nutrients not needed should not be considered in assess- ing (fie financial value of the ma- nurc. Land Application Worksheet Furmer Jones has a swine operation J11 WhiCh lagoon liquid is applied through a travel gun lo fertigatc a field for corn. His yield goal is about 120 bushels per acre, and lie decides to apply the equivalent of 120 pounds of nitrogen per acre (Table 5). His land is not subject to erosion, nor is it in a nutrient scnsi- Worksheet: Determining the Nutrient Needs of Your Crop live walershed. The corn crop will tic planted in tile same field that had soybeins Iasi year. He has grass borders on his field to further reduce [lie potential of nutrient or pesticide ruiloff. Farmer Jones uses a starter fertilizer on his corn crop at a rate to supply 10 pounds or nitrogen per acre and 34 pounds of P 305 per acre. He intends to supply the remainder of nitrogen from liquid swine lagoon RATE OF MANURE TO APPLY 6. Nutrient totals in manure (from Table 1 or waste samples). If analysis report already gives available nutrients, skip this Item. a. Total N (lb/acre-inch) 136 b. P 20, (lblacre-inch) 53 c. K20 (lb/acre-inch) 133 Example Your Farm 1. Crop to be grown corn 2. Total nutrients required a. N (Table 5) (lb/acre) 120 b. P A, (soii test) (lb/acre) 50 c. KO (soil test) (lb/acre) 50 3. Pounds of starter or preplant fertilizer used a. N (lb/acre) 10 b. PA (lb/acre) 34 c. KO.(Ib/acre) 0 4.13esidual N credit from legumes (Table 4) qb/acre) 20 5. Not nutrient needs of crop (lb/acre) Nitrogen. Total need (item 2a) minus additional N from starter (item 3a), minus legume (item 4) a. N; 120 —10 — 20 (lb/acre) 90 Phosphorus and potassium: Total need (items 2b and 2c) minus additional nutrients from starter (items 3b and 3c) b. P,O,: 50 — 34 (lb/acre) 16 c. KO: 50 — 0 (lb/acre) 50 RATE OF MANURE TO APPLY 6. Nutrient totals in manure (from Table 1 or waste samples). If analysis report already gives available nutrients, skip this Item. a. Total N (lb/acre-inch) 136 b. P 20, (lblacre-inch) 53 c. K20 (lb/acre-inch) 133 Soffacts end Exhibit 12 1111111111111211111 effluent. How much effluent does he will be needed tosupplcirricril the of 50 pounds of each nutrient per need to ipply to meet [lie nilrogen crop with addifiunal K,O or 1110 to acre? The ajiswcrN are given in (lie needs of his corn crop? I low much satisfy his soil test reconiniendatiolis workslicet. Worksheet (con(inued) Example Your Farm 7. Nutrients available to crop (items 6a, 6b, and 6c) times availability coefficients (Table 3) a. Available N: 136 x 0.5 -(Ib/acre-inch) 68 b. Available PA: 53 x 0.7 (lb/acre-inch) 37 c. Available K%,O: 133 x 0.7 (lb/acre-1 rich) 93 B.Appilcadon rate to supply priority nutrient a. Priority nutrient nitrogen b. Amount of priority nutrient needed (lb/acre from item 5a) 90 c. Rate of manure needed to supply priority nutrient (item 8b)/(Item 7a): 90/68 (acre -inch) 1.32 9. Pounds per acre of all nutrients supplied at the application rate required to meet the needs for the priority nutrient. For each nutrient, multiply the available nutrients (items 7a, 7b, and 7c) by manure rate (item 8c). a. N supplied: 68 x 1.32 (lb/acre) 90 b. P 2 0. supplied: 37 x 1.32 (lb/acre) 49 c. K20 supplied: 93 x 1.32 Oblacre) 123 10. Nutrient Balance. Not nutrient need H or excess (+) after application of manure at calculated rate. Subtract the net nutrient needs of the crop (items 5a, 5b, and 5c) from the nutrient rate.applied (items 9a, 9b, and 9c). a. N balance: 90 — 90 (lb/acre) 0 b. P20, balance: 49 — 16 (Iblacre) +33 c. K%,O balance: 123 — 50 (lb/acre) +73 Source: Calculation format modified from Pennsylvania Department of Environmental Resources, Field Application of Manure, October 1986. Prepared by J. P. Zublena, Extension Soil Science Specialist J. C. Barher, Extension Agricultural Engineering Specialist J. W. Parker, Uxtension Area Swinc Sixcialist (retired) C. M. Stanislaw, Extension Swine Specialist The authors wish to acknowledge the assistance and cooperation of the North Carolina Deparlinem of Agriculture's A granomic Division in the analysis of sainples and the development of the data base 14rad in this publication. 10, 000 copies of this public document were printed at a cost of $1,422.00, or $34 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 6/93-1 DM—MOC—Woodard (Revised) AG -439-4 0 WQWM-39 Exhibi t 13 633-.6 Table I EPA Regulations on Land Application of Sewage Sludge: Metal LoadinS Rates (503 Regulations) Ceiling Monthlv aycra§c Maxim= cumulative Maximum annual Metal concentration concc;tration loading rate loading , rate rng/kg mg/kg kg/ha kg/ha Arsenic (As) 75 41 41 2.0 Cadniiurn (Cd) 85 39 39 1.9 Chromium (Cr) 3000 1200 3000 150 Copper (Cu) 4300 1500 1500 75 Lead (Pb) 840 300 300 15 Mercury ft) 57 17 17 0.85 Molvbdcrnurn (Mo) 75 18 18 0.90 Nic�cl (Ni) 420 420 420 21 selcaiurn (Se) 100 36 100 5.0 Zinc (ZO) 7500 2800 2800 140 I'All sludges applied to land must have concentrations less than the ceiling concentration. "Sludges with this concentration or less and wWch Meet Class A vector And'PaLhogcn reduction rcquUcmcnU are classified as clean biosoUds. Do not require land application site penrnits. TABLE 2 Soil Test Values Indicating Potential Ph)qotoxic Problerns' Soil Cation Exchange Capacity (mcq1J00cn;3) Metal 1-5 6-10 11-15 15+ lbs/ac Index lbs/ac Index lbs/ac Index lbs/ac Index Zinc 50 704 75 1056 125 1761 250 3321 Copper 25 694 45 1250 65 1805 125 3472 Any field office receiving a request for assistance involying municipal or industrial sludge should contact a resource gxcialist at the State Mcc by lbllowLng Lhc proper protocol. North Carolina Dcpaiuncric orAgriculturc Agronomic Division PLANS AND SPECIFICATIONS A vaitten W=c Utilization Plan shall bo a part of OPERATION AND MAINTENANCE each waste M=gcmcat system design. Exhibit A is Operation and maintenance requircatents shall be an example of the rrdt�rnurn acccptablc Waste par L t of the waste utilization plan. Utilization Plan and includes the minimum spccificat�ioas. Plans and specifications are to be prepared for specific field sites, based on the standard. Plans and specifications include construction plans, drwmss job sheets, co=ruction specificadons, narrative statemea Ls, or other sirnilar documents. These documents axe to specif� the requirements for insWUS the practice, such as the kir4 amount, or quality of rnatcrials to be used, or the timing or scquence of 4uWlation activities, NRCS, NC SEFrEbMER, 1996 Rev. 2 1 1 1 1 ' Distributed In furtherance of the Acts of Congress or May 8 and Juno 30. 19K Employment and program oppertunKlos aro ollared to aA poople ragardloss at raco, color, mllonal origln, sax, ago, or disability. North Carolina Stale University, Nonh Carolina A&T state ' University, U.S. Doponmont or AgrWIwo, and local governments cooperating. EXHIBIT 14 Planting Guide for Forage Jn North Carolina This planting guide provides the best available information about planting rates, depths, and stand evaluation for forage crops commonly grown in North Carolina. The process of establishing a forage crop is very important because: p It is expensive—$100 to $250 per acre; ❑ Perennial crops can remain productive for several years without replanting, and thus poor stands can result in long-term low yields and increased production costs; ❑ Soil and water conservation and animal feeding depend upon rapid establishment of persistently good stands. Variety Selection Variety selection can influence the produc- tivity and persistence of a crop, but most - of the information provided here applies to all varieties of the same species. Informa- tion on variety performance can be obtained from Extension Service publica- tion AG-49, Forage Crops Variety Testing, or from Forage Memos, available from the Department of Crop Science. Remember, however, that poor stands can nullify the influence of even the best varieties. Planting Region The climate and soils of North Carolina vary considerably across the state. This variation makes it necessary to plant at different times in each area. The state can be divided Into three major regions: moun- tains, pledmont, and coastal plain. The planting dates in this guide are listed for the major regions and are based on normal growing conditions. A review of the average freezing dates in the spring (Figure i) and fall (Figure 2) indicates significant differences in weather within and between the three major regions. Therefore, the planting dates suggested may be adjusted a few days on the basis of local experience and weather records. For example, the optimum planting dates for the mountains are 15 to 30 days earlier In the fall than those for the piedmont, but a review of the tempera- ture records indicates that the best planting dates in the southern mountains may be similar to those in the piedmont. Planting Time Establishing a successful forage crop depends partly on weather conditions shortly before and after planting. Years of field research and experience under North Carolina's varied growing conditions have made it possible for researchers to recommend planting dates that will most likely lead to success or minimize risk. Delaying planting until the last possible dates indicated in the table may reduce the chance of a good stand by 30 to 50 percent. Time of planting is important because the survival rate of developing seedlings is related to the time at which stress occurs from drought, freezing, or competition for light and nutrients. If no such stress North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLEGE OF AGRICULTURE & LIFT: SCIENCES 1 1 1 occurs, or if it occurs after seedlings are well established, survival and produc- tion losses can be minimized. Fall Plantings. In general, the Mountains perennial cool -season forages —, can best be established by planting in the fall in a disked or plowed seedbed that is firm bnd smooth. Seedbeds can best be prepared during favor- able autumn weather when weeds are not as competitive. Furthermore, seedling root systems can become well established before hot, dry weather the following season. However, late fall plantings can result lh winter injury from freezing and heaving. A disadvantage to autumn planting is that there is often not enough moisture for good germination and seedling development. Planting in a hot, dry seedbed is a gamble because a light rain followed,by continued o drought can cause germination, nl then death of the seedlings. If Mountains planting is delayed beyond the ' Ocr possible seeding dates listed 2 here, it is best to wait until the � 1.1 1 IW following spring or fail. Estab- lishment costs are too high to Z� o risk winterkill unnecessarily. Off` Here are some points to remem- ber about fall planting: ■ Cool -season grass seedlings are more tolerant of freezing temperatures and heaving than legumes. ■ In prepared seedbeds, alfalfa and ladino clover should have five to seven true leaves present before frequent freezing weather occurs, ■ In prepared seedbeds, grasses should have three to four leaves before freezing weather occurs, Spring Plantings. Spring plantings in the pledmont and mountains may be justified (1) if land or sod is prepared in the fall or winter, and plantings can be made early enough for the crop to become established before summer stress; (2) If seedling diseases on legumes have usually been a problem for fall plant- Ings; and (3) if summer weeds can be controlled while the seedlings develop. Sod Seeding Fall plantings can be made later in sod than in pre- pared seedbeds because the existing sod provides protection for the developing seedlings during the winter. May i 1 �'�� Q`ry� Piedmont S. Coastal Plain Y P Q Apr 1 lip' •rw •"" .RNI MI• r.. ,� � t -w.1 �IFr-a «�I ��` Y NN IMu .�_ IN•,rIM , •-•� .al.r M • MN ^ Apr 1 Sandhills 1� Mae 22 Figure 1. Average date of last freezing temperature (32'F) in spring. ry Piedmont Plaintal48 hh 141 • t� 'ak � """ ti � ZQ ary wN ^wry. F� Sandhills'« Oro 140Y 9 "a`y9 Noy �9 Figure 2. Average date of first freezing temperature (32T) In fall. When planting ladino clover in an established sod of tall fescue or other cool -season grass, late winter or early spring (February to March) plantings are often as effective as fall plantings. However, fall sod plantings of alfalfa.in fescue have been more successful than late winter plantings in the pledmont and coastal plain, except for late winter plantings made in sod killed the previous fall. When planting low-endophyle fescue or orchardgrass in existing sod, it is best to plant in the fall. (See Forage Memo 16 for details.) Seeding Rates Seeding rates vary because of seed size, purity, germination percentage, and seedling vigor. Under adverse conditions, only 10 to 50 percent of the seeds planted will establish successfully. Therefore, many seeds are needed to obtain a satisfactory stand. (2) 1 FORAGE PLANTING GUIDE FOR NORTH CAROLINA Seeding Role ptlfaue) B: broadcast D: drill (4• to'J• Mountains inch rows) Planting (above 2.500 It elevation)' R: row (30+ inches) Depth Sao footnote for below 2,50011 Piedmont and Tidewater' Coastal Plain" Best Dales Possible Dales Best Dates Possible Dates Crop PLS: pure live seeds (inches) Best Dates Possible Dales PERENNIAL GRASSES Bahlagrass 8:15.25; D:10.20 % - K Not adapted Not wall adapted Feb 15-Mar 15 Fab 1•Mar 31 Bermudagrass (Hybrid) 8:25.40; 1-3 Not adapted Mar 1-Mar 31 Feb 15-May 1 or Mar 1-Mar 31 Fob IS -Apr 15 or Sprigs - bu. a 1.25 41 R:5.15 bushels thru Jul It irrigated tiuu Jul 9 Irrigated Bermudagrass B."; 0:5.7 '/4 • 14 Not adapted Apr IS -May 15 Apr 1-Jun 15 Apr 1-May 15 Mar 15Jun 7 (Common —seed only) Big elueslem D:8.10 PLS; 'h • Y. May 15Jun 15 May 1Jun 30 May 10-Jun t May 1-Jun 30 Apr 20-May 15 Apr 10-Jun 30 8:10.12 PLS Bluegrass 0:10.15; D:8 12 ^ '/. Jul 25-Aug 10 Ju115 Aag 25 Nol welladapled _. Not wag adapted Caucasian Bluoslem D.2 PLS; BA PLS 'A - 'A May 15Jun l5 May 1-Jun 30 May Wun I May 1-Jun 30 Apr 20-May 15 Apr 10-Jun 30 paths rats 8:20.3tr D•15.20 'h - % Nol adapted I Not we0 adapted Mar t-Mar 30 Fob 15•Apr 15 ' g Eastern Gammagrass 0:10.16 PLS; U. Do not broadcast 3'+ -I May 15Jun 15 May 1-Jun 30 May 10-Jun I May 1-Jun 30 Apr 20-May 15 Apr 10Jun 30 ' Flaccidgrass D24; PrecWon plant: 1.2, Sprig: 3.411 in 18' rows; Tigers: 2-Ot '/+ - yi 2.3 rool cove Jun 1-Jun 15 Mar 1-Apr 7 May 15-Jun 15 May 15JW t Fob 15-Apr 15 May 1Jul 15 May *Jun 7 Fob 20 Mar 20 Apr 254un 1 Apr 15-Jul t Feb 1-Mar 30 Apr 15-Jul 15 May 7-Jun 1 Feb 15-Mar 15 Apr 25-May 20 Apr 15-Jun 15 Feb 1-Mar 30 Apr 15JW 10 Indiangrass D:8.10 PLS; a:10.12 PL.S % May 15-Jun 15 May I -Jun 30 May 11Wun 1 W May faun 30 Apr 20-May 15 Apr 10Jun 30 ' Orchardgrass 0:12.15; 0:8.12� y+ - K Jul 25-Aug 10 Mar &Apr 20 Jul 15-Aug 20 Mar I•May 15 Aug 25•Sep 15 Aug 25.0cl 25 Fob 15-Mar 31 Not wog adapted Reed Canarygrass 8.5-10; DA-8 1/4- A Jul 25-Aug 10 20-Apr 20 Jul 15-Aug 20 Mar 1•May 15 Aug 25-Sep 15 Aug 25-Oct 25 Mar 1-Mar 31 Not woll adapted 'Mar Rescuegrass D:20.25; 8 25-35 1h -'A Aug 20-Sep 7 Mar 15-Mar 30 Aug 15.Oci 1 Mar 1•Apr 30 Sep 1-Sep 15 Mar I -Mar 30 Aug 25-Oct 15 Feb 15-Apr 30 Sop I•Sep 30 Aug 25-Oct 15 ' Smooth Bromegrass 13:10.20; D.8.15 A • W Jul 25-Aug 10 Mar 20-Apr 20 Jul 15-Aug 20 Mar I -May 15 Not wall adapted Not adapted Switchgrasa D:8.12 PLS % • °I+ May 15Jun 15 May 1-Jun 30 May 1Wun 1 Apr 1Jun 30 Apr 10-May 15 Apr IW=30 Tall Fescue Timothy 1115.20; D:10.15 8:10.12; 6:8.10 'A - % '/+ - 'h Jul 25-Aug 10 Mar 20-Apr 20 Jul 25-Aug 10 Mar 20-Apr 20 Jul 15-Aug 20 _ Mar I -May 15 _ Jul 15-Aug 20 Mar 1-May 15 Aug 25-Sep 15 Not wc8 adapted Aug 25.0cl 25 Feb 15-Mar 31 Sep I -Sep 30 Not adapted Sep 1.0ct 31 Feb 15-Mar 20 MIXTURES ' Orchardgrass + Allalla B:5 + 20; D:3 + 15 'h Jul 25-Aug 10 Mar 20-Apr 20 Jul 15-Aug 20 Mar 1-May 15 Aug 25-Sep 15 Aug 25-Oct 15 Not woe adapted 'Clover 0rchardgrass + Ladino 8:12 + 4; D:9 + 3 'ti, Jul 25•Aug 10 Mar 26•Apr 20 Jul 15-Aug 20 Mar i-May 15 Aug 25•1ep 15 Aug 25.0,111 Feb 15-Mar 31 Not well adapted Orchardgrass + Red Clover 8:12 + 10, 0:9 + 8 '/+ Jul 25-Aug 10 Mar 20•Apr 20 Jul •1$-Aug 20 Mar I•May 15 Aug 25-Sep 15 Aug 25.0cl 15 Fab 15-Mar 31 Not adapted 'Tall Fescue + Ladino Clover 6:10 + 4; D:8 + 3 k Jul 25•Atig 10 Mar 20-Apr 20 Jul I Aug 20 Mar 1•May 15 Aug 25-Sep 15 Aug 25-Oct 15 Feb 15-Mar 31 Sep 1-Sep 30 (heavy sobs only) Sep I.Oct 25 Feb 15•Mar 20 Tall Fescue + Red Clover 8:10 + 8; 0:8 + 6 — V, Jul 25-Aug. 10 Mar 20•Apr 20 Jul 15-Aug 20 Mar 1-May 15 Aug 25-Sep 15 Aug 25.0c115 Fab 15-Mar 31 _Sop I -Sep 30 (heavy sods only) Sep I.Oct 25 Fob 15-Mar 20 ' ANNUAL GRASSES Barley B:140; D:100 1.2 Aug I -Aug 20 Aug I -Oct t0 Aug 25-Sep 15 Aug 20.0cl 31 Not wall adapted 'R:6.10 Millet, Pearl (Cattalo 820.25; D;15.20; Ya • 1'k May 15-May 31 May I -Jun 30 May t•May 31 Apr 25-Jun 30 May 1-May 15 Apr 204un 30 Millet, Fortall, and Japanese (Not as productive as Poarq D:10-15; R:5.7 yZ • 1 h May 15-May 31 May 1Jun 30 May 1•May 31 May IJun 30 May 1 -May 15 Apr 20-Jun 30 ' :Oats Vail; 0:100 1-2 Noll well adapted Aug 25-Sep 15 Aug 20.Ocl 31 Sep 5-Sop 30 Sep 1-Nov 15 Rye B:120; D.,100 _ 1. 2 Aug 1-Aug 20 Aug 1-Oct 10 Aug 25-Sop 15 Aug 2(1•Oct 31 Sep 5•Sep 30 Sep t- Nov 15 Ryegrass 8:30.40; D:20.30 A - yi Jul 25-Aug 10 Jul 15-Aug 31 (3) Aug 25-Sop 15 Aug 20-Oct 31 Sap 1-Sep 30 Sep 1.Od 31 PLANTING GUIDE FOR NORTH CAROLINA FORAGE (continued) Seeding Raio (Iblacre) 3: broadcast D: dria (4• to 9• Mountains Inch rows) Planting (above Z500 0 elovallon)' 'R: raw (30+ Inches) Depth Spa loolnete for below 2,500 It Piedmont and Tidewater" I Coastal Plaln- Crop M: pure We seeds (inch as) Beal Dates Possible Dales Best Dates Possible Dates 8031 Dates Possible Dates Ryegrass Reduce ryogiass See Sao small grain or clever Sao small grain or dovor Soo small grain or clover ' (Willi small grain or rate by 50% rycgrass, clover mWura) grain, or clover Sorghum (Sudan) B:35.40; 0:20.30; R:15.20 Sorghum, Farago (Skgo) R:4.6 Sudangrass 0:3040; 0:20.25 Wheat 8:120; D:100 SmsA Grain Mix Reduce each (2 Grains) selection by 50% Grain Reduce each 'Small --Ryewass Mix +_ selection by 25% A -1 J May 15•May 31 May 1,lun 30 1 May 1-May 31 Apr 25Jun 30 f May 1-May 15 Apr 2Wun 30 I • ;A I May IS -May 31 May 1-Jun 30 1 •2 May 15•1hy 31 May 14un 30 1 •2 Aug 1-Aug 20 Aug i •Oct 10 1-2 Sod dales for grains 'A -1 I See dales for grains and ryegtass May 1•May 31 Apr 25-Jun 30 May 1-May 31 Apr 25-Jun 30 Aug 25-Sop 15 Aug 20-Oct 31 Sao dales for grains See dales for grains and ryagrass May t-May 15 Apr 20-Jun 30 May 1-May 15 Apr 20-Jun 30 Sop 5-Sep 30 Sop i-Nov i5 Soo dates for grains Soo dales for grains and ryograss ' Aifatfa 8:20.25; D:15.20 A. 1 Jul 25-Aug 10 Mar 1-Apr 7 Jul 15-Aug 20 Mar i•A rE 5 1 Aug 25-Sop 15 Aug 25.Od 15 Mar 1-Mar 31 i Sep !-Sep 30 Sep 1.Oct 31 Alfalfa (For sod seeding D:15.20 Y, - K Jul 25-Aug 10' Aug 25-Sap 151 Oct 15-Oct 25 Sep I.Oct 31 Into grass) Sep 1S•Ocl It Jul 25-Oct 15 Oct 10-Oct 209 Aug 25-W 20 81ydsloot TreloU 0:8.10; D:6.9 Yi Jul 25-Aug 10 Jul 15-Aug 30 Not wolf adapted Not wall adaplod Crownvelch 0:15.20; D:10.15 'k • 'A Jul 25-Aug 10 Jul 15-Aug 20 Aug 25-Sop 15 Aug 15-Oct 25 Not well adapted (For erosion control) Mar 20-Apr 20 Mar I %* 15 Mar I -Mar 30 Mar 1 -Apr 15 Ladino or White Clover BS; D:3.5 Jul 25-Aug 10 Jul 15-Aug 20 Aug 25.Od 15 Sep 1-Oct 25 ' Mar 20-Ap( 20 Mar 1-May 15 Aug 25-Sep 15 Mar I•Mar 31 Sep 1-Sep 30 Feb 15-Mar 20 Ladino (For sod seadmg B:S: 0:3•5 ^% '/, • % Jul 25-Aug 101 Aug 25-Sep ti' Sep 1-Sop 30t we grass) Aug 1-Sop 1t Aug 1•Sop IS Oct 7.Oct 15t Aug 25-Oct 25 Oct 7-Oct 15, Sop 1-Oct 31 Mar 1-Mar 20 Mar I -May 15 Fob 20-Mar 10 Fob IS -Mar 20 Feb 15-Fab 2e Feb 10•Mw 15 Red Clover B.10.15; D:8-10 'h - A Jul 25-Aug 10 Jul 15-Aug 20 Aug 25-Sep 30 Sep 1.Ocl 15 Mar 1 -May 15 Aug 25-Sop 15 Feb 15-Mar 30 Sep 1•Sep 30 Feb 15-Mar 20 Red Clover (For sod 0.10.15; Q6.10 'A - % Jul 25-Aug 10' Aug 25-Sep 151 Sep 1Sep 30, ' seeding Into grass) Aug I -Sop It Aug 1-Sop 15 Oct 7-Oct 151 Aug 25.Oci 25 Oct 7.Od 1St Sop 1.Oct 31 t•Mar 20 Mar 1-Ma _ty 5 Fob 20-Mar 10 Fob 15-Mar 20 Feb IS -Feb 20 Feb *Mar 15 Serlcoa Lespedoza 8.2"0. D:15.30 A • Y, _Mar Mar IS -Apr 15 Mar 1-Apr 30 Mar 1-Mar 20 Fob 15-Apr 30 Mar 1-Mar 20 Fob IS -Apr 30 '(Dehulledi Sweelclover 070.31% 0.10.15 % • K Jul 25-Aug 10 Jul I5•Aug 20 Aug 6-Oct IS Sep 1-Sep 30 Sep 1.6d 31 (DehuQed) Mar 1-Apr 7 Mar 1-Apr 15 Aug 25-Sep 15 Mar 1-Mar 31 LEGUMES 'ANNUAL Crimson Clover 8:20.25, D:15.20 _ r 1A • Yr Jul 25•Auq 10 Jul 15-Aug 20 Au�25•Sop l5 Au25.2,125 _Sop1_5op 30 sea! -Oct- 30 Crimson Clover U&od 8:20; D.15 'A • Yr Same as Crimson dove( Same as Crimson clover Same as Crimson clever with Ryegrass or Reduce grain by 113 Grain) 'Smog Lespedoza, Kobe 0:30.40 % • A Mar 15•Maf 31 Mar 1-Apr 15 Fob 10-Fab 28 Feb 1-Mar 30 Feb I -Feb 20 Feb 1-Mar 20 Korean 8:20-30 Sublerranean Clover 8:10.20; D:e-15 Y, • A May not be adapted Aug 25-Sap 15 Aug 15-Oct 25 Sep 1 -Sop 30 So 1.Ocl 31 'fetch (Common, Hairy) 825-40; D:20.30 % • t , Jul 25-Aug 10 Jul 1 S-Aug 30 Aug 25-Sep 30 Aug 25-Oct 25 Sep t-Sep 30 Sop 1.Oct 25 8:20.30; D:15.20 OTHER SPECIES ' Rape and Turnips 8:6.8; D:3.4 A - >h Mar 1•Apr 30 Feb 15-May 10 Feb 15-Mat IS Feb 1-Apr 15 Feb 15-Mar 1 Feb 1-Apr 1 Jul 15-Sop 1 Jul 1-Sap 15 Aug IS -Sop 15 Aug I.Ocl 1 Sep 1.Od 1 Aug 15.Oe! 30 May extend the fall darns by 20 days, whore clovalion is below 2,500 fact, and seed is days earlier in spring. For the black, heavy -lowed solls Irl Me 11dowalerregian, use dales for the pledmont. To best dmo to Clod seed depends on the prevalence of insects In late August and oarly Septeramber and k drought Fromm Ior September.11 insects are not Men! and Moisture 4 adequate, plans on the early dates. Nlalia can be successfully sooded into a sod in mid• to late wintor (same as ladino) provldod 01a1 Iho grass sod is killed the previous tall (in Odobcr or November). (4) I i I I I I I I I I I Seed Size Small seeds are not as vigorous as large ones. Therefore, emergence rates may vary with planting depth. The number of seeds per pound varies as follows: ladino'clover, 800,000; orchardgrass, 650,000; fescue, 227,000; alfalfa, 200,000; and pearl millet, 88,000. Germination Rate The percentage of seeds that will germinate generally declines with age, but if seeds are stored In a cool, dry place, germination should not decline more than 10 percent the first year. In general, seeds that have low germination levels also produce seedlings with poor vigor. Drill vs. Broadcast Planting rates for drilling are 20 to 50 percent less than for broadcasting. Since drilling concentrates the seeds within a furrow, they occupy a smaller area of the ground and are better able to break through the soil crust. Seed placement, soil contact, and uniformity of Table 1. Planting Depth Affects Grass and Legume Establishment Plantlng Depth (inches) 60ps 1/4 1/2 1 21. Established Plants (sq ft) Alfalfa, ladino 47 22 9 0 Tall fescue, orchardgrass 48 39 31 "J. , Soeding rales per acre were 20 lb alfalfa. 5 16 la&6.10 16 fescue. and 6 lb o(charcigrass. stands are usually better with drilling than with broad- casting, especially when planting conditions are not optimum. Planting -Depth Generally, small -seeded crops can be planted slightly deeper In sandy soils than in clay soils.'Grasses can usually be planted deeper than legumes in similar soils. However, ills important to prepare a firm seed - Table 2. Characteristics of Good Grass and Clover Stands Plant Species Seedlings (sq ft) ,jiMixtures' Ladinofiescue 20 to 35 of each living In November IV , frA,4 'Ladino/orcharcfgrass 20 to 36 ladino,and'35 to 55 orchardgrass living in November .Cool Season Grasses, Fescue 40 to 60 living In November Orchardgrass Warm Season Grasses Pearlmillet P?rOum-sudan Alfalfa 70 to 100 living in November 15 to 25 living after I month 15 to 25 living after 1 month Age of Stand Minimum Number of Desirable Number of (rkinths) Plants to Keep Stand Plants for Good Production Plants (sq ft) 3 to 6 12 24 1 Ob 10, 10 50 or more 25 or more 15 or more 36 5 to 8 10 or more 48 or more 3 to 5 'Assumes an autumn plariUng date. 6These figures will eventually result In salisfaciory stands; however, yields will below during the first season as woods encroach. (5) I I I I I I I I I I I I I I I I I I I bed before planting to conserve moistureand avoid variation in planting depth. Precision planting equip- ment i� usually required to get proper depth control for small forage seeds. Table 1 shows how planting depth affects grass and legume stands. What is a Good Stand? Since plant characteristics change depending upon their density, age, grazing or cutting'height, and other factors, it is difficult to say exactly how many plants it takes to make a good stand. In general, a good stand is one that provides 90 to 100 percent ground cover and will produce high yields when managed properly, The clover part of mixtures should make up at least 30 percent of the stand (on a weight basis) in order for it to significantly contribute to the mixture. One should END OF EXHIBIT 14 walk fields several times each growing season in order to make a fair evaluation of stands. Table 2 presents some general characteristics of good stands for several forage crops. When Using This Guide Remember: The fact that information about a particular crop is given in this publication does not mean that the species is recommended for N ' orth Carolina. In fact, several crops have not performed satisfactorily in this state. Information about these varieties is included to increase the chance of success if the decision to plant them has already been made. Additional information on various forage varieties can be obtained by con- tacting your county Cooperative Extension Service agent. Prepared by J. T Green and J. P. Mueller, Crop Science Extension Specialisis—Forages D. S. Chamblee, Professor Emeritus, Crop Science 2, 000 copies of this public document were printed at a cost of $520.00, or $.26 per copy, TO YOU 13Y THE NORTH CAROLINA COOPC-RATIVC EXTENSION SERVICC- ROBCSON COUNTY CENTER LUMSCRTON, NORTH CAROLINA 20358 (910) 671-3270 Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE 5/93-2M—MOC-230262 (Ravisod) ' AG -266 -1 1 Exhibit 1 5 NCDA Agroemk Division 4300 Reedy Creek Rd RaWgLIM 2' 601-6465 (91.9) '1733-2655 Understanding the Soil Test Report E-)- FORAGERASTURE CROMCn* codes 040 - 660) Soil pH 2nd the amount of limc required for optimum yiel& are crucial parts of the soil icst rcpom Low soil pM a -ad low phosphorus cause more yield losses than any other iactors in forage pradMion. Excessivc s(A) acidity (low pH') reduces the cap2cin- of foratge crops to uilizeapplied fertilizer nutrietirs. Ume recommendations are based on ph, amount of acidity, and desired pH fOT ibedesignated crop. Establishment and maintenanct Of legeumes depend var hcaAy on maimainin the proper pH. For best rmults, recommendei lime and fertilizer shoutd be mixed Into'Ehe Lop 6 to 8 in�les of the soil before mablishmenE. Although most J'Oragc crops show no responsc to -?hosphorus and potassium above an index of 5C, some icnil".zation will be 7-ccom.-ncnc'-CJ for certain crops. Recommendations for nitrogen, pl3osphorus and potassium are for annual 2p?:1cation. Depending on the crop, climate and soils, spiit applicatiow, of nitrogen and potassium may be rates and t� .equired- Past experience. management le -ml and economics will influence me of ipplic3tion. For additional infor=60211, see Note 12 'Fnrige and P2.xturc C70PS" that accompanies your soil test report. Ile table below shows the retationship between soil test level and response toapplied nutrients. Soil Ttss Index MkM215W Cxop RespMe to Nuaicat Applicfffio a Mbeaparputicsoil RIM91 "ing ftophoms ftaWltm Matipmew Zfrc Copper 0-10 VIM, LOW Vayffigi Vffv Hip Vcr� High lery HO Ko I i -2i Lon. High Hio IfiTA Higin Hir), Mrw Me&M Medim MC&UM None Noce Name U-100 High N'We LVW-�Woe Now Kurt how IOD- L- Wry HiFh - kAw NOTIV None Kone Norle I 4 ReqKnise decrtw;eq zi qitii im indeT Abbrev&tlons Mr.4 MkM215W M-0 Mbeaparputicsoil 0 orp:dcmg EM% perceiii humic umeir 'WA- we*Wwhune of sd CEC cadmetc C"dtY BS% pe. cei of CBC ocnipied by b2ses Ar addit! (decreases, a% pH increases) P-1 phospbomindex X-1 pomm indin ca calcium M9 InvIesium Mw1 mangmse index MD -M mzquwe 2%2"bifitF index &I-1 zinc dmin 2a -Al iinc index CU -1 copper i9dex S'I sidfur JDdex S-1 soltilik- sib dAlft- name nbogeo (ppm) NH4-N ammomiuni uiu� Of= I Ilia sodium �O poiash P'0' Phosphiiie i borm 1 OM CUPWNU 11M% PUhk decuni en n-cre prwle-J 21 a CrN of W1 I-? of i per r -w- - m m � m m = � = m m m m m m m m m = m gr.-f-ist "a&* m I xyj py ("or - -.- Msw N I apft la ommty Lima DFM OrM Fa Exhibit 15 50-70 0 0 0 .5 0 6 8D-1 00 0 0 0 0 1 2) ZU-1 YA;-Af U" 54 JS -1 MbWAWN AW 301 301 196 S8 01 ro 03 106=DkK 19 (A%: C=4SWael 0 14D-180 0 0 0 0 0 6 I 2nd Opp: TdMODOYC 0 50M 0 110-130 0 0 0 0 1 Test Rtswb &dC&m MM WIV aC M% Ac pff P-1 K -f Ca% J4% Kwl AwAr(I)AW-M(2) hP4 ZwAt (UJ XI S94 ~M*.N AW SOMP&NO. LdWOV Yr r1A ChparYear N I E28MMOM r;e Id Id5a"Dx *W37 la ow. pbwa, Swed AT M -10D 0 Lfmv .4e_"65 RsxA f0j�,(5 0,,4,,, X go!,* is[ *op. T&Mmx Test RemlU *a 0 Sag aen MO W/V C&C BS% At PH J%4 K I CaX A" Awl AfW-AfO Ifed WN 0.36 1.45 4.4 6CO 1.6 5,6 197 51 46-0 110 226 153 gr.-f-ist "a&* m I xyj py ("or - -.- Msw N I apft la ommty Lima DFM OrM Fa Exhibit 15 50-70 0 0 0 .5 0 6 8D-1 00 0 0 0 0 1 2) ZU-1 YA;-Af U" 54 JS -1 MbWAWN AW 301 301 196 S8 01 ro 03 106=DkK 19 (A%: C=4SWael 0 14D-180 0 0 0 0 0 6 I 2nd Opp: TdMODOYC 0 50M 0 110-130 0 0 0 0 1 Test Rtswb &dC&m MM WIV aC M% Ac pff P-1 K -f Ca% J4% Kwl AwAr(I)AW-M(2) hP4 ZwAt (UJ XI S94 ~M*.N AW A 2) br-I Zm-Ar Ca -I S4 %I ~ Mll-N Ka 4M 4m M 46 0.0 10-30 0 0 0 0 12 Do -I Zx-A[ Clu-I S-1 XF-I NWNAR&N Na 417 417 248 24 oz mm &41 1-48 4.2 67.0 IA 5.9 251 1.0 12.0 E28MMOM r;e Id Sampk Na Lmt ft I rr V M &*OrYOW Lfmv IV f P7 0,,4,,, X go!,* is[ *op. T&Mmx ST *a 0 l2nd Ow fttat% SwW 0 W-100 0 Ifed AW a= W" WIV M W% pff 11-1 XI OM ft% MOI M; -Al (I M 0.41 1.43 4.3 65.0 1.5 5.7 295 54 1 1 IlIffi—milm 47.0 12.0 236 1 2 I orpoe 1di AbL Lost Cr* No Irr r/A OV or Year Line AF 06 Bam HRM" Benn HXYRMX 0 IW220 0 2ndCAW: Test Residu SW Gkn WX WIV (MC M Av PE P4 K4 Ca% A%% AW4 A& -A[ (I, BSN D.32 1-41 5.5 82.0 1.0 6.5 N7 103 5&0 110 152 101 ;L /4/ lig A 2) br-I Zm-Ar Ca -I S4 %I ~ Mll-N Ka 4M 4m M 46 0.0 10-30 0 0 0 0 12 Do -I Zx-A[ Clu-I S-1 XF-I NWNAR&N Na 417 417 248 24 oz m m m � m m m m m m m m m m m = m = = at NO L I" &* w Y r M L&vP ar N WS me line 9 PA3 AD ft Cb ro 8 A& Sm Awe 1 09 V"Wnwm m lttSAW Tdkwo3A .0 0 -SD 0 50 W70 0 0 0 0 1 Ind OMIL Potdo 0 .4 Swed WIDO 0 70-90 k 2m PnIPTO .5 0 140 -IM 0 M30 0 0 a 0 6 Ttd Resutb SW CA= Off WIV M BJX Ac Pff P4 K4 OX ftX A14 Nis-Af (I)Jft-Al (2) Z*4 Ze At Sad dazz MM WIV (KC 85% Ac pH PLI K-1 Cm% A" Mk-lKm-M(I)AfwAI(lj Zm4 Zo-Al Or-] S-1 J34 AM6M No MM 036 1 1 .75-0 13 6-2 101 71 54-0 140 149 1§ 443 270 I ale SwNb& P/P LAW&* ?b Yr r/A mm", RM - - &* ar Yew LAW m Mir AD cm _ Ziff __ ff Afm &MAW& fVIA lop Smo Graims 2ad OW. Soybearm 0 L -d Coup: wakmkgm 0 0 0 60-8D 0 140-160 0 0 0 1.0 0 .2jod Eor Pobjw� Sww 0 SOL -100 0 110-130 0 0 0 .5 0 6 ft% Tea ReMos ZwAl lk I S-1 ST -1 Allb-S Affi[�N Na W 0.92 1.42 U 68.0 1.3 5-9 157 40 j7J) M 77 58 SS 321 321 199 SdO am M% WIV CHC BS% Ac AVH P-1 K4 CaS Aft* ft4MW-AIO)Miw-AI(2) Ydo-I Zo-At CW4 S4 Z4 AWS MWV Ne )ON 042 1.48 63.0 1-3 6.0 1 33 46.o wo i m Ig w III ZD CLO SampkAlh' L"ChIp Cr* or Ydww L&W N AOL$ mg Cm Zo B Aft See AWc NIA 102 Small Grains Istow: walumelm 0 6D -OD 0 170-190 0 0 0 1.0 0 6 I I 2od CAW F"O� Swet 0 10100 0 130-150 0 0 0 .5 0 6 Tea Resuft I Sad aam MIM WIV aC BSS Ac Aff PLI K4 Ca% A62% Mv-IJfio-AI(I)M*-Aff2) 2b -I YX-Al C04 S4 SS4 M2�-N AMN AW at AhL last a* Yr TIAlCrcparTaw Lhw N WS me mg ca zu A A& Se*AtO IOB Smal[Graim 1 152 cow: Waftmdm 0 6D -8D 0 L20-140 0 0 .0 Lo 0 6 IVIA Ind OMIL Potdo 0 .4 Swed WIDO 0 70-90 0 0 0 .5 0 6 T*K ReffWU SW CA= Off WIV M BJX Ac Pff P4 K4 OX ftX A14 Nis-Af (I)Jft-Al (2) Z*4 Ze At Cm I S4 J34 AWN AW RDi - 0.27 1.42 -2 59.0 13 6.G 105 42-0 11.0 60 67 1 azamm=. S=gpkNoL LaSICroP Yr TIA 10 Cnp or Year Lhw N Ws no Arg mu SwNb& P/P 11F P�qftd Ist Crop: T&a=,FC 0 5m 0 110-130 0 0 0 0 1 2ad OW. Soybearm 0 0 0 50-70 0 0 0 0 3 Ted Resdb Sag C[m 01% WIV 40C BM Ac PH P4 K4 Ca% ft% Mo-lAfsF-"(I)AfwAIQ) DPJ ZwAl lk I S-1 ST -1 Allb-S Affi[�N Na W 0.92 1.42 U 68.0 1.3 5-9 157 40 j7J) M 77 58 SS 321 321 199 75 0.0 at = m m = = m m m m m m = m = m = m m m NkL Last&* Yr Z/A Or* or Yow Lime N MY no Afg Og Zz B A& 3" IF"C #1A M Td=MDYC is ew Pob^ qwd 0 W100 0 6M 0 0 0 .5 0 6 1 1 2nd 2M TdwmFC 50-80 0 90-110 a 0 0 0 1 Tea Reswb - Sad am= AM WIV CM BS% Ac pff P4 K-1 OW Aft% Afiv-1 Afiw-M(I)Ahp-AI(2) Zu-I Z*41 C*4 S4 J3.1 AUWAWN Ma KW 032 1.44 710 12 6.0 227 52-0 150 67 351 1 74 OA laa&* W Yr XIA CNp or Yew N Buy MO A(C Cm Zu B Aft im AIWM 21 S� Ckwas Lst Crup: Smdl Gndw 0 W100 0 50-70 0 0 a a 3 1 0 0 50-70 0 0 0 0 3 4.5 ft "T Test ResudIft " am BOX WIV CK M% Ac )M M K4 CaS Ak% Mu -I Mi*-Af O)Ms-M (2) &4 Z,* -At Co -I S4 SS -1 M7j.,VAWN mm- AN 10 - -8 68-0 12 - 6-0 112 40 j-0 15-0 14 11 IN 28 0-0 3111.1 MEMO smspk N& Last Yr TIA Chp or Year Lbw Box No Afg cu zu B Aw swl� 22 Tabi=.FC ist cew sman GMM -3T 8D-100 0 60-80 0 0 0 0 3 3ad QW-Tob!M& 0 5w 0 13(�140 G 0 0 0 1 Tea Resulb SOM am HA% WIV UE WS Ac pff P4 K4 Ca% ft% MU -IF Rm-Al (Z)Bhi-.9 (2) Zu-I Zv� Cit -I S4 St -I M3 -N AMA Na MIN 0.18 lAg 4.2 71.0 1-2 5.8 11 35 52-0 15-0 66 50 50 2D6 206 68 0.0 MON AMpft NIX f4W &V He Yr TIA &V or Year Lim N 00.5 mo of as 3 Ift— SmAWU PIA 28 301belms I�dpvw& Isi Cmp: Soybeans AT 0 0 0 0 0 0 3 2md Ctop: Smd Grains 0 WIOO 0 20-40 0 0 0 0 3 TeN ResWU som chm mm w1v cuc m Ac po K-ir rA% mgx A*-lmu-Al(z)mmw(2) zwz DvAt *a S -i *54 AU4 AWN Aw AN 1-29 3s 63-o 1.4 5S 85 6D 39.0 18.0 114 78 'X 104 104 1% 0.0 WIN mil -l" Fr;eld smp&N& Md 0* Yr Z/A &* or Yaw Lime N AO, so at DI ff A& Smj%& 29 TDbRMNK 131 crop: oowmipe .5T 60M 0 IWIZO 0 0 1.0 0 6 It r�eu pq.4- k��%A w Cw Tob=OK 0 5m 0 RD -100 0 0 D I Tea Resuft Sad am HH% WIV MC W% Ac )ff K-1 COX ft% U4 IN -At cu -Ir S-1 -w Mw -N AM5-M Na AUN Q31 L42 5-6 73.0 1.5 5.7 357 51 60.0 9A 201 t3i 131 4U7 4Or7 145 64 0.0 �Y/ Is m m m = m m m m = = m m = = m m m = = C-F,O,.L 2rtd CrW. ITeaReadb Sog Cku M% WIV M B$% Ac Pff P-1 KI Ca% ft% Afu4 Mm-Af (I)Jfn-Al (2) Bpi L* -Al Cu4 $4 SS -1 Mpff AWN Na RUN 0.41 1.42 3.9 66.0 1.3 5.8 275 37 51.0 11.0 243 156 443 Md 218 25 0-1 Sa=PkAfa Last&* YT 'r Or YOW I.Aw N BOOS FOO ca za B AW S, r, 001 Swoem rol-- ISI QW. TObamOFC -5T 50-M 0 1 DO- 120 0 0 0 0 1 JNU L ACM6 —Me Fieki 2nd QW, Tablmlm -k- p('le crw COMA" Test R"alm 140-180 0 50-70 0 0 "am EAR RIF aC W% Ac Pff PLf KI Ca% ft% "IJftA1(I)Afiv-AI(2) &I Yrg-Al cmf S-1 &,I ffljb.N 40 69N 0.41 1.41 4.2 64.0 1.5 5J 45.0 14.0 316 200 321 321 Z�' a C-F,O,.L 2rtd CrW. ITeaReadb Sog Cku M% WIV M B$% Ac Pff P-1 KI Ca% ft% Afu4 Mm-Af (I)Jfn-Al (2) Bpi L* -Al Cu4 $4 SS -1 Mpff AWN Na RUN 0.41 1.42 3.9 66.0 1.3 5.8 275 37 51.0 11.0 243 156 443 Md 218 25 0-1 SwWa AkL Me Yr or Yaw N hos J10 ca zu 2 JNU See AW* Fieki 002 Tablmlm -k- p('le crw COMA" 140-180 0 50-70 0 0 0 0 6 40 I - 4 Z 2 2nd —Czm- Safi CL= MM WIV ffC BS% Ac pff P-1 K I A" M*4 HaW (I)Afi*-At (2) Za I To -Al W S-1 SS -1 mb-N jVwx No No 0-46 1-42 3.7 62.0 1.4 5.7 307 45.0 ti -o W 165 347 2�j 28 0.1 i - is 1111111,11:11,11 �111111 Fm ljIjJCjj;:jl�: I-Wi R�im ml � I i I !!'! � 1! i I L. a �� m 9 2 i:: i 1 1 � I old "OrmlL Lastovp No Tr TIA 0 or Yew Lhw N DOW AO A19 On Za 8 Ago See Abft two cmmAved Ist CW- TdbaanX 0 0 110-130 0 0 0 0 1 Fyv-* OC- i �--ep jDQ 1 2ad Cmp: Test Reaft Saff a4w HM% WIV CfiC BS% Ac pff P-1 K-1 Ca% J4% Mb-[Mja-Af(I)Mm-AF(2) 2kr-I ZwAif C04 S-1 SS -1 M7,t.N A&M Na DUN 0.46 1.44 4.2 67.0 IA 5.9 327 .0 12.0 233 151 0.1 AkL Last CruP Yr VA &* or Year MW N Mir JW A fg Q Za R No Sw AWS neld OM TobamA r I Ist Cmp: C22WOuPe -3T 0 130-150 0 0 0 1.0 0 6 C-F,O,.L 2rtd CrW. ITeaReadb Sog Cku M% WIV M B$% Ac Pff P-1 KI Ca% ft% Afu4 Mm-Af (I)Jfn-Al (2) Bpi L* -Al Cu4 $4 SS -1 Mpff AWN Na RUN 0.41 1.42 3.9 66.0 1.3 5.8 275 37 51.0 11.0 243 156 443 Md 218 25 0-1 m m m m m m m m m m m m m m m = m = m neld &"%No T&6. "a &V ma ov or raw mw IN 1w, W Ca Zn - B Aft W5. viummdw IA Crov Berm Hffw?ss�K 12adCmp: is[ Co* 'f&=DNK -ST 50-0 0 M140 0 '0 0 0 1 CmV: It SoM CA= MM WIV COC 80 Ae pff rl K4 GO% A" Mo -I A&# -A[ (I)Mo-.iU (2) Z*4 &-Al- Owl S --F SW Mflo.NAO-N AW mW o36 1.42 ti 68.0 -1.3 5,S ill 54-1) IaO 170 112 AW 258 25 0-1 Ff*eld mm a4l 1 -2 89.0 1.0 6.5 84 69-0 15.0 N hos so Do zx -a Am AwAk" Isrsopmft L"Cr* !2 Yr TIA ar Yew LAW Lim 0% Bum flqhhtsM Zis LIA &W-. B= HEOUX AT lw2m 0 IW12D 0 0 a Lit cmpc Berm Hq/ftx G- 12 IT IED -220 0 6m o o G 12md Ct%: pAd(f TestRewhs TCSI Reswis sea aam an w1v CW 85% Ac Pff P-1 94 00% ft% NO -1 Mil -Al (I)Mr;-Al (2) �l ZW-Al C*4 S-1 Z4 Sib-NAMW AW fro9ek smP&Av� L"&* No Yr " or yew Lim N Rol )w ft cm zo - B Am swiftfe 007 Berm HRY44mm IA Crov Berm Hffw?ss�K 12adCmp: 0 IBD -22D 0 0 0 0 0 12 It rest Resuft Sag am MM WIV CHC BSX Ac PH PLI K4 Ca% Afg% Mw-IMxr-AI(I)Miv-AjTj2) Zwl AW CO -1 5-1 S&I AU -MMS -N AW mm a4l 1 -2 89.0 1.0 6.5 84 69-0 15.0 2Q3 151 13 1399 644 41, 0.1 !2 Yr TIA CmP or Yew Lim N hos JOO Or Zis 8 lim A& sevl*we WAIft lz6 MR Berm Hq~ Lit cmpc Berm Hq/ftx IT IED -220 0 6m o o G 0 12 pAd(f TCSI Reswis " aam HM% WIF CW M Ac PH P.1 K4 C4% A" M*-IMfiP-AI0)Aft-AJ(2) Awl MwAf Q. -Ir &I JN -,f MWAH-N AW UN 0.27 1.21 sk".0 1.4 6.3 1g, 70-,, 66.0 13.0 169 110 1071 1"1 452 L7 0.2 '11,,& L 'a Yr r/A " or Vow N hO5 AO Ats ca zo Afn SMAWV reew yamwxc eata A+ JL9 Gw; Vaftmom LIT 60-80 0 tOD-IZD D 0 1-0 0 6 ,3 c" 00 2ad Gw-. Test Resofts Sag Cla RUX WIV (SC BS% Ar. pff P-1 K-1 Ca% A%% Mix-lAftp,-AI(I)Abm-AI(2) ZW4 Zs -AF Cx-I S-1 33-1 mj�jv Na MW 0.46 1.42 4-9 59.0 2.0 5.2 3" 53 49.0 " 6JO 338 213 453 453 217 39 0.1 Mi .6 = m m � m m = m = m m = m m m m m m m m PA - a. m m m m m m m m m m m m m m = m m m m End -Exhibit 15 Allocidl ft Lae &* Aft Yr X/A Omp a r Tow I N Dos AW Afg ex zo 8 Ake Sabo 010 CmiW=pe L00- oAr " �:j]� IstCcV- Tdkmc�]C -3T %IM 0 [to -130 $ o o 0 7 i gi, a.,6, T7 f3r-,w k, 2w fftt a&" " aam MM W/V CW BM pff M XY Ca% A" Mo4 Awff (1) MPM 0) no -I &� rb-7 S-1 SS -1 AUW AMR Na FM 027 - 1.422 3.5 65.0 1.3 5.8 290 J7 4&0 9D 136 93 4ZR 261 *op Yr FIA -- **OrYaw AD Arg 4%t Zu R AM Oil COMAWed of W Ist Idwmg Ar 50M 0 IOD-Im .0 0 0 a vfcu A+ ilease 11 OAL) 2udcFw Test Rem" SOO CAM RNX WIV CW AS% Ac pH PLI A4 Cd% Nz% Mo.] MwA1 (1) Mn -AI (2) 15o.1 bo-Af &4 54 SV4 A17pNM&-ff M Im 022 1.44 6DA) JA 5.8 44 42.0 11.0 17 317 261 26 0.1 N& Lam&* Yr TIA Crop or Vow MW N hoir J00 Ak CIT xx B Nis Sm Kate oil Smd Grzins 151CUF T*BW06FC a 5m 0 ww 0 0 0 0 1 j ?, e- P,, 6 2m C, Ted Resolb " am JM WIV GFC BS% Ac pff P-1 K-1 Cc% ft% Xw4A%-M(I)Jftj6-AfQ) bP-I ZO-AF Ov-1 " SIN' AWNAWN Na M 0.71 1.50 4.7 77.o m CLi 2% o 16.0 14 204 40 0.1 Ak Aast OV No Yr M Crop or Year L*W N ao:f AO MS Ca hp B Afn Sm Made rig 013 Berm RqAImM A Ist cw. 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I•' r 'r' �•+'-L r 1, f, r .\ L \I' J r- �!t" '. _ � ,J/ "+. �\!..\rl'i'i�i -•r5'.S �tr... ^Ir',..L,-t P'I-''I�w f•�S!'`t. '•r�; " +,'/�l .r1;,..�' ''ti�-�`r ,i � . .. � / f .. •,t rr.,+e .''�.- �• ''`�-'\•I .'• 1ti' ': r ,. f .. ! r - . ly l J I � J � ~• y Field Calibration Procedures for Animal Wastewater Application Equipment ' HARD HOSE AND CABLE 1 1 L 1 1 1 1 TOW TRAVELER IRRIGATION SYSTEM General Guidelines Land application equipment used on animal production farms must be field calibrated or evaluated in accordance with existing design charts and tables according to state rules that went into effect September 1, 1996. Technical Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment. Information presented in manufacturers' charts are based on average op- erating conditions for relatively new equipment. Discharge rates and applica- tion rates change over time as equipment ages and components wear. As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers' specifications. Field calibration involves collection and measurement of the material being applied at several locations in the application area. This publication contains step-by-step guidelines for field calibration of hard hose and cable tow traveler irrigation systems. Operating an irrigation system differently than assumed in the design will alter the application rate, uniformity of coverage, and subsequently the applica- tion uniformity. Operating with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening, which will increase the discharge rate while decreasing the wetted diameter. Clogging of nozzles or crystallization of main lines can result In increased pump pressure but reduced flow at the gun. Plugged Intakes will reduce operating pressure. An operating pressure below design pressure greatly reduces the coverage diameter and application uniformity. Field calibration helps ensure that nutri- ents from animal waste are applied uniformly and at proper rates. The calibration of a hard hose or cable tow system involves setting out collection containers, operating the system, measuring the amount of wastewater collected In each container, and then computing the average application volume and application unifor- mity. . An in -line flow meter installed in the main irrigation line provides a good estimate of the total volume pumped from the lagoon during each irriga= tion cycle. The average application depth can be determined by dividing the pumped volume by the application area. The average application depth is computed from the formula: Average application depth (inches) = Volume pumped (gallons) 27,154 (gal/ac-in) X Application area (acres) The average application depth is the average amount applied throughout the field. Unfortunately, sprinklers do not apply the same depth of water throughout their wetted diameter. Under normal operating conditions, application depth decreases towards the outer perimeter of the wetted diameter. Big gun sprinkler systems typically have overlap based on a design sprinkler spacing of 70 to 80 percent of the wetted sprinkler diameter to compen- Field Calibration Procedures for Animal Wastewater Application Equipment 1 i 1 1 sate for the declining application along the outer perimeter. When operated at the design pressure, this overlap results in acceptable application uniformity. When operated improperly, well -designed systems will not provide acceptable application uniformity. For example, If the pressure is too low, the appilca- tion depth will be several times higher near the center of sprinkler and water will not be thrown as far from the sprinkler as indicated in manufacturers' charts. Even through the average application depth may be acceptable, some areas receive excessively high application while others receive no application at all. When applying wastewater high in nutrients, it is Important to determine the application uniformity. Collection containers distributed throughout the application area must be used to evaluate application uniformity. Many types of containers can be used to collect flow and determine the application uniformity. Standard rain gauges work best and are recom- mended because they already have a graduated scale from which to read the application depth. Pans, plastic buckets, jars, or anything with a uniform opening and cross section can be used provided the container is deep enough (at least 4 Inches deep) to prevent splash and excessive evapora- tion, and the liquid collected can be easily trans- ferred to a scaled container for measuring. All con- tainers should be the same size and shape to simplify application depth computations. All collection containers should be set up at the same height relative to the height of the sprinkler nozzle (discharge elevation). Normally, the top of each container should be no more than 36'inches above the ground. Collectors should be located so that there is no interference from the crop. The crop canopy should be trimmed to preclude Interference or splash into the collection container. Calibration should be performed during periods of low evaporation. Best times are before 10 a.m. or after 4 p.m. on days with light wind (less than 5 miles per hour). On cool, cloudy days the calibration can be performed anytime when wind velocity is less than 5 mph. The volume (depth) collected during calibration should be read soon after the sprinkler gun cart has moved one wetted radius past the collection gauges to minimize evaporation from the rain gauge. Where a procedure must be performed more than once, containers should be read and values recorded immediately after each setup. Calibration Setup for Hard Hose and Cable Tow Traveling Guns Hard hose and cable tow traveling guns are calibrated by placing a row (transect) of collection containers or gauges perpendicular to the direction of travel, Figure 1. The outer gauge on each end of the row should extend past the furthest distance the gun will throw wastewater to ensure that the calibration is performed on the "full" wetted diameter of the gun sprinkler. Multiple rows increase the accuracy of the calibration. Containers should be spaced no further apart than 1116 of the wetted diameter of the gun sprinkler not to exceed 25 feet. At least 16 gauges should be used in the calibration. Sixteen gauges will be adequate except for large guns where the wetted diameter exceeds 400 feet. (Maximum recommended spacing between gauges, 25 feet X 16 = 400 feet.) Gauges should be set at least one full wetted diameter of throw from either end of the travel lane, as shown in Figure 1. The system should be operated such that the minimum travel distance of the gun cart exceeds the wetted diameter of throw. Application volumes should be read as soon as the last gauges stop being wetted. 0 I I I I - F_ I Row of collection gauges Direction of travel HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Reel cart > Lef t I Right 8 7 6 5 4 3 2 1 1 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Gun cart NI A Wetted diameter (320 feet) At least one wetted diameter end of field Figure 1. General layout and orientation of collection gauges for calibration of a hard hose and cable tow traveler irrigation systems. CAUBRATION PROCEDURES 1. Determine the wetted diameter of the gun. 2. Determine the number of collection gaugesand spacing b . etween Ouges. For a wetted diameter of.320 feet� the rain gauge spacing should not exceed , 20',feet.',(320 ft./ 16 ='2Q.ft). 3. Label gauges outward from the gun cart as either left or right (LI, L2, L3. etq; R1, R2, R3, etc.) 4. Set out gauges along a row as. labeled and shpwn.,ir) Figurel ..equally spaced at the distance determined in item 2 (20 feet). The row shou ld� he. at.!�ast'.o' d di 0�6d-..bf I ihe--ppll. The gauge on each'side of the travel lane should be. 1/2 the, gau. e-.sp4�19g'from.Xhe center of the lane.'1`6r'a� gauge spacing of 20 feet� Ll and 111"should b`e19.feet from- the,cen't.er of.the lane. 5. Operate the system for the time required fo�.the'gun'to completely pass all collection containers. Record the "starting' time that wastewater be gins to be.appl ' ied alongthe row of,gauges and the "ending" t1me' . when wastewater no longer is being applied �.Anywhere along the rQw.,Nso record the distance traveled'in feet for the time of operation. 6. Immediately record the amounts collected in'each gauge. (Refer to Table l.for'an example.). 7. Identify those gauges that fall outside the effectivelaine spacing, Figure 2. This volume is the overlap'. volume that would be collected when -operating -the syst�Mlon�the�icljacent lane.:: 8. Superimpose (leftto rightand'vice versa), the`gaug6it��.6tsia� the -effective , width with'the g'auges'just inside the effective widft Add the'volumes tog6�er,:. For the layout 5hown in Figure 2,,a.dd collec'ted.in.'gauge RB ctive (outside the'effe lane spacing) to volume (depth)collected in'gauge 1_5(inside theeffective lane'spacing). Similarly R7 is" added to L6; L8 is added to 115; pnd L7-is'addedto`R';6.- is is -now the, application volume'(depth)withi'n the effective lane- spacin' adjus�ed f r'o rl: 9 o . ve ap.'' Field Calibration Procedures for Animal Wastewater Application Equipment Lane I Lane 2 Reel cart Left Right 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Left Right Gun 8 7 16 5 4 3 2 1 1 2 3 4 5 6 8 can 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Direction of traveJ Gun Can Effective lane s Cing (224 feetr Effective lane spacing (224 feet) Figure 2. Accounting for overlap when calibrating a hard hose traveler system. CALIBRATION PROCEDURES (conUnued) 9. Add the amounts collected in all gauges and divide by the number of gauges within the effective area. This is the average application depth Cinches) within the effective lane spacing. Sum of amounts collected in all gauges Average application depth = Number of gauges within effective width 10. Calculate the deviation depth for each gauge. The deviation depth is the difference between each individual gauge value and the average value of all gauges (#7). Record the absolute value of each deviation depth. Absolute value means the sign of the number (negative sign) is dropped and all values are treated as positive. The symbol for absolute value is a straight thin line. For example, 121 means treat the number 2 as an absolute value. It -does not mean the number 121. Because this symbol can lead to misunderstandings, it is not used with numbers in the worksheets at the end of this publication. The symbol is used in formulas in the text. Deviation depth IDepth collected in gauge i — average application depthl Y refers to the gauge number 11. Add amounts in #10 to get "sum of the deviations' from the average depth and divide by the number of gauges to get the average deviation. Average deviation depth = Sum of deviations (add amounts computed in #10) Number of gauges within effective lane spacing 12- The precipitation rate (inches/hour) is computed by dividing the average application depth (inch) (#9) by the application time (hours) (#5) Average application depth (inch) Precipitation rate Application time (hours) n6 HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS CALIBRATION PROCEDURES (continued) 13- Compute the average travel speed Distance traveled (feet) Average travel speed = Time (minutes) 14. Determine the application uniformity. The application uniformity is often computed using the mathematical formula referred to as the Christiansen Uniformity Coefficient. it is computed as follows: . Average depth (#9) - Average deviation (#11) UC = — X 100 Average depth (#9) 15. Interpret the calibration results. The higher the index value, the more uniform the application. An index of 100 would mean that the uniformity is perfect — the exact same amount was collected in every gauge. For travelers with proper overlap and operated in light wind, an application uniformity greater than 85 is common, Application uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater -irrigation using travelers. If the computed Uc is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. Table 1. Example calibration data for a traveling gun system operated in parallel lanes. Lane spacing 70 percent of sprinkler wetted diameter. a. Manufacturers' Specifications: Gun Model_UQ Type Ta= 0 -are Nozzle Dia. 0.9 ingb Pressure (Gun) ZQ-pg Reel 105 psi Wetted diameter 320 Effective Spacing 22Aft Flow 127 GPM Hose Size: Length J= Diameter_Lin b. Spacing between collection containers (spacing 32&(ft) 16) =J�Lft c. Number of gauges = 16 d. Start of irrigation event 7PI 5 a.m. e. End of irrigation event 9:QO a.M. f. Duration (e-d)_JDJ_minutes 9. Travel distance_32-0-feet h. Operate the system and collect data. I I I I I I I I I I I I I Field Calibration Procedures for Animal Wastewater Application Equipment Table 1. Calibration Data (continued) Gauge Distance Volume Overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average* (feet) (inches) (inches) (inches) (inches) LI 10 .94 .94 .235 (1 - D L2 30 .80 .80 .095 (2 - j) L3 50 .59 .59 .115 (etc) L4 70 .61 .61 .095 L5 90 .50 .13 .63 .075 L6 110 '.42 .20 .62 .085 L7 130 .33 LB 150 .07 R1 10 .73 .73 .02-5 R2 30 .81 .81 .105 R3 50 .92 .92 .21S R4 79. .64 .64 .065 R5 90 .50 .07 .57 .135 R6 110 .27 .33 .60 .105 R7 130 .20 R8 ISO .13 'Absolute value; treat all values as positive. i. Sum of all volumes collected in #h 8.46 inche J. A�erage catch (i/number of gauges within effective width (12) 0.705inches Distance traveled (ft) 320 ft k- Compute the average travel speed = . = - = 3.04 ftlmia Time (min) 105 min average depth Cinches) 0.705 in 1. Precipitation rate = = - = Q.JO inlbr application time (hour) 1.75 hr m. Sum of deviations from the average catch-j,35fz n. Average deviation from average catch (m/12) 0,113 o. Uniformity coefficient 0.705 - 0.113 U, = 0.705 1 X100=M p. Interpret results. Uniformity coefficient of 84 is in the good range for a traveler system. No adjustment is necessary. I I I I I I I I I I I I HARD HOSE AND CABLE TOW TRAVELER IRRIGATION SYSTEMS Irrigation System Calibration Data Sheet for Hard Hose Traveler Irrigation System DATE: Land Owner Farm No. a. Manufacturers' Specifications: Gun Model Type Nozzle Dia. n Pressure (Gun)_ (Reel) Wetted diameter ft Effective Spacing ft Flow GPM Hose Size: Length I t Diameter in b. Spacing between. collection containers (diameter 16) —ft C. wetted diameter (ft) Number of gauges = gauge spacing (ft) d. Start of Irrigation event e. End of Irrigation event f. Duration (e -d) — min g. Travel distance feet h. Operate the system, collect data, and record on the worksheet on page 8, i. Sum of all catches — inches Average catch (i/number of gauges) — inches Distance traveled (ft) k. Average travel speed = Time (min) 1. Sum of all deviations from the average catch m. Average deviation from average catch n. Uniformity coefficient Uc� X 100 I un 8 716 5 4 1 1 1 00 0 a 0 G I /\ -- 1 1 6 � 4 1 2 1 1 2 1 1 1 1 1 11 .00.0. .0 ... 0. mom I I 2 3 4 3 017 C- 00 0 0 OKI- t W 1.7*q IC Interpret the calibration data and make necessary adjustments. For travelers with proper overlap and operated in light wind, an application uniformity Coefficient greater than 85 is common. App lication uniformity between 70 to 85 is in the "good" range and is acceptable for wastewater application. Generally, an application uniformity below 70 is considered unacceptable for wastewater irrigation using travelers. If the computed U, is less than 70, system adjustments are required. Contact your irrigation dealer or Certified Technical Specialist for assistance. 0 Field Calibration Procedures for Anitnal Wastewater Application Equipment Calibration Data (continued) Gauge Distance Volume overlap Corrected Deviation No. from Center Collected Adjustment Volume from Average* (feet) (inches) (inches) (inches) (inches) Ll L2 L3 L4 LS L6 U LB L9 Ll 0 RI R2 R3 R4 R5 R6 R7 R8 R9 RIO *Ab5olute value; treat oll values as positive. Red Un Ldt Row d S 7 6 5 4 3 2 CoLkaign -------- b, 0 0 0 0 0 0 0 G4X MKUan of Ltav-J \ ) Rk�K 2 J 4 5 6 7 9 sew At It" 0�9 ftled dbnxW aW ci fidd 7) 0 End Exhibit 16 Prepared by R.O. Evans, Biological and Agricultural Engineering Extension Specialist 1. C. Barker, Biological and Agricultural Engineering Extension Specialist J.'r Smith, Biological and Agricultural Engineering Assistant Extension 5pecialist R.E, Sheffield, Biological and Agricultijral Engineering Extension Specialist 5,000 copies of this public document were printed at a cost of 17, 962, or S.39 per copy. Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opporLunities are offered to all people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A&T State University, U.S. Department of Agriculture, and local governments cooperating. 4/97-5M—JMG/KEL-270201 AG -553-2 E97-30399 = = = = = = = M = = = = = = = = = = = Relative Nitrogen Fertilization Rate of Forage Species by Month (Piedmont & Coastal Plain)' Crop Janu�ry I Fabnmry -Match I A�l My June J ly u U9 ml. October November Decemb6r % Tag Fescue Ht 111 1 Ht M1 Ls M, M L N 100 Orchard9rass N H H H M L L M M M N L 100 Kentucky' bluegrass N H H H M L L M M M N N 65 Rescuegrass N H H H M M L L L M M L Hybrid Bermudagrass I N N J L M H H H M M L N N oo 100 SvAtchgrass N L M H H H H M L L N N 70 0 Flacidgrass N L M H H H H M L L L N as 875 Gamagrass N N M H H H H M L L N N 100 Caucasian Bluestern N N L M H H H H M L N N 70 Bahlagrass' ----- Pearl milet N ------------------- N N N L M H H H M L L N N W ---- 70 ---- Sorghurn/suclan Hybrid N N N N H H H M M L U N 100 Crabgrass N N N N M 14 H H M L N N Italian Flyegrass L M H H M N N N L L Lj L 7100 Smal rain (YAnter rye) L M H H L N N N L M _. L iDo N = Do not apply nitrogew, L = low rate; M = medium rate; H = high rate. Approximate rates for bermudagrass ut L <15 lbs/ac, M < 25 lbs/ac and H 50+ lbs/ac. Not adapted except in piedmont and mountains. Not adapted In most of pledmont or mountains. While some forage growth may still continue, fertilization at this time may weaken the plants ability to overwinter, Between May 15 and August 7 (pledmonL) September I (coastal plain) no more than a IoUd of 50 lbs PA.N/ac should be applied. �9 E 11 ii ~,,`'`.�?.:a.`�:,-,�-;-Y::�.��«`r"=:���'.._.....____..-_-�--__.._. ... -: •---- r.t:',::,t "TI JSPFiOV1D !t '' !� :L'c N [iI3 TQ J Ii n.,�, i}i Studying nutrient removal by plants is one of the methods used to develop fertility reconvnendations Tests are designed to examine pattenrs of nutrient uptake in response to differdnt levels offertilizer application. 1r1forniation on nutrient removal alone is not adequate for making fertility reconunendations because it does not take into accowzt the ability of the soils to retain and supply nutrients. It can, however, show variations in nutrient needs among different crops. In addition, it can indicate the rates at which reserves of soil nutrients will be depleted SUN CQt1MY Cy►TI Ptiii?Jl1 ,^'LO-POWGPS E!YR1t?1t I:hjr LidB=1{`tfJ ,i1Fr{}11Ai 'qs!t!:jir Nutrient R`9i,,;--t..ovaN'9Y Crops in .-Tot &t. Carolina Plant growth and development depends on many factors, including adequate nutrition. The exact amount of fertilizer necessary varies with the potential yield, growth, and the concentration of nutrients that arc available from soil reserves and . decaying organic matter. These interacting factors make it difficult to develop reliable recommenda- tions for fertility. Sound recommen- dations require wcll planned, long- term experiments that can show responses for a wide range of cnvi- ronmental, soil, and growth condi- tions. Nutrients in plants that are left in the field will partially resupply nutrient reserves in the soil as they decompose. Estimates of nutrient depiction, therefore, should take into account only the nutrients removed with the harvested portion of the plant. The table on page 2 shows the mean concentration of various nutrients that are removal by each crop for the ycild level indi- cated. Values are not reported for boron, molybdenum, iron, or chlo- rine because they were omitted from the references used. This does not mean they arc not removed nor that they are unimportant. A brief dis- cussion of each nutrient precedes the table. Nitrogen Nitrogen (N) is a part of all plant and animal proteins and a compo- ncnt of DNA and RNA. Crop uptake of nitrogen is relatively inefficient and often results in average nitrogen losses of 50 percent because of leaching, volatilization, or denitrifi- cation. Consequently, crop removal values reflect a minimum amount of nitrogen required because they do not account for nitrogen losses. Legumes produce most of their own nitrogen through a symbiotic, or beneficial, relationship with bacteria (Rlzizobiu)n species) that infect their roots. These bacteria have the ability to convert atmos- pheric nitrogen into forms that can be used by plants. Therefore, leg- unics with active nitrogen -fixing bacteria do not need additional sources of nitrogen. If fertilizer nitrogen is added to a legume, bac- terial production of nitrogen de- creases. Current research suggests that legumes may be less efficient than nonlegunic crops in recovering nitrogen applied as fertilizers. Nitrogen can accumulate under some conditions in North Carolina soils. However, the rate of accumu- lation and the length of availability is extremely unpredictable and as such is not included in standard soil analysis. Sources of soil nitrogen include commercial fertilizers, animal manures, legume residues, and other forms of decaying organic matter. For more information on nitrogen refer to Extension publica- tion AG-439-2 Nitrogen and Water Quality. Table 1. Estimated Nutrient Removal Rates of Crops Crop Yield N Pp. K..'o Ca Mg S CU Mn Zn lbs Grains Wev forain) 40 bu 35 15 10 1 2 3 003 A CU n nn (straw) 1 ton is 5 30 8 2 4 0.01 0.32 0.05 Corn (grain) 150 bu 135 53 40 2 a 10 0.06 0.09 0.15 (siover) 4.5 tons 100 37 145 26 20 14 0.05 1.50 0.30 (grain) 80 bu 50 20 .15 2 3 5 0.03 0.12 0.05 ...-..:-Oats (straw) 2 tons 25 15 80 8 a 9 0.03 - 0.29 Rye (grain) *30 bu 35 10 10 2 3 7 0.02 0.22 0.03 (straw) 1.5 tons 15 a 25 a 2 3 0.01 0.14 0.07- Strghurn (grain) 60 bu so 25 15 4 5 5 0.01 0.04 0.04 (stover) 3 tons 65 20 95 29 18 - - - - Wheat (grain) 40 bu 50 25 is 1 6 3 0.03 0.09 0.14 (straw) 1.5 tons 20 5 35 6 3 5 0.01 0.16 0.05 Hay Allaga 4 tons 180 40 160 112 21 19 0.06 0.44 0.42 aunrass 2 tons so 20 60 16 7 5 0.02 0.30 0.08 Coastal Bermda -8 tons 400 92 345 48 32 32 0.02 0.64 0.48 Cowpea 2 tons 120 25 80 55 15 13 - 0.65 - Fescue 3.5 tons 135 65 165 - 13 20 - - - Ordwdgrass 6 tons 3W 100 375 - 25 35 - - - Rod Clover 2.5 tons 100 25 100 69 17 7 0.04 0.54 0.36 Ryegrass 5 tons 215 85 240 - 40 - - - - Sorghum�Sudan 8 tons 319 122 467 - 47 - - - - .§qybear� 2 torts 90 20 so 40 is 10 0.04 0.46. 0.15 T'knothy 2-5 tons 60 2.5 18 6 5 0.03 0.31 0'.20, Fruits and Vegetables. Apples 500 bu 30 10. 45 a 5 10 0.03 0.03 0.03 .Bean. Dry 30 bu 75 25 25 2 2 5 0.02 0.03 0.06 Ben Peppers -Cabbage 180 cWt 137 52 217 - 43 - - - - 20tons 130 35 130 20 a 44 0.04 0.10 0.08 -Ordons 7.5 tons 45 20 40 11 2 18 0.03 0.08 0.31 Peaches 600 bu 35 20 65 4 a 2 - - 0.01 Peas ..25 cwt 164 35 105 - 18 10 - - - Potatoes (Whig) ao.000 ft 90 48 158 5 7 7 0.06 0.14 0.08 (vines) 61 20 54 - 12 7 - - - Potatoes (sweet) 300 bu 40 18 96 4 4 6 0.02 0.06 0.03 (vines) 30 4 24 - 5 - - - - Snap Beans 4 tons 138 33 163 - '17 5 tons so 15 30 12 5 4 0.02 0.10 0.10 sweet COM 90 cwt 140 47 136 - 20 11 - - - To6toes 20 Ions 120 40- 1W 7 11 14 0.07 0.13 0.16 ,Turwps 10 tons 45 20 -90- 12 6 - - I I I I I I I I I Nuhient Removal Lnj Crops in North Carolina Table 1(conitnued) Crop Yield N PO, KO Ca Mg S Cu Mn Zn lbs — Crther"Crops Cotton (seed&lint) 2.600lbs 63 25 31 4 7 5 0.18 0.33 0.96 Cotton (stalks, leaves. & burs) 3.000 lbs 57 16 72 56 16 15 0.05 0.06 0.75 Peanuts (nuts) 4,000 lbs 140 22 35 6 5 10 0.04 0.3 0.25 (vines) 5,000 lbs 100 17 150 88 20 11 0.12 0.15 — mr, (boans) 50 bu 188 41 74 19 10 23 (loaves,sterns, & pods) 6.100 lbs 89 16 74 30 9 12 Tobacco, flue -cured peaves) (stalks) Tobacco, burley (leaves) 0.05 0.06 0.05 3,DDO lbs 85 15 155 75 is 12 0.03 0.55 0.07 3,600 lbs 41 11 102 — 9 7 — — — 4,000 lbs 145 14 150 — Is 24 (—) wflrod nwans ft inbmtion was not avabUe in 0* rofwenm o3d. Palorenm swrces kxkxje. The Fertilizer Insutute. Poiash am Phosphato Insumo, Alabarna CES arcular ANPr449 Tmdale and Nelson s sai Fwmy andFwaz= mwvadz, Gwdano and undsays mamutnaws in Apwaru and imcs Efrx;rw Fwwaw Use — FaM*V Jbr ftft IPliospliorus Phosphorus (P) is involved in the energy dynamics of plants. Without it, plants could not convert solar cn- ergy into the chemical energy needed for the synthesis of sugars, starches, and proteins. Phosphorus moves very slowly in mineral soils and thus tends to build up over Ume when the amount of phosphorus added in feaflizer and organic matter exceeds the arhount. removed in the harvested portions of crops. Because phosphorus is relatively immobile in soil, it. is important that plant roots have a close and adc- quate supply. Factors that inhibit root growth therefore can affect uptake of phosphorus. . Much of &phosphorus added to soil is "fixed" by chemical rcac- Lions with iron, aluminum, and calcium and becomcs unavailable for uptake by crops. The quantity of phosphorus available to plants is . much smaller than the total quantity of phosphorus in the soil. 'Mis amount can be dctcnWncd ojJy through soil tests. The quantity of available phosphorus in soils is thG fraction that is affected by plant removal. Potassium Potassium (K) is involved in.photo- synthesis, sugar Lranspar� water and nutrient movement, protein syntlic- sis. and sLarch formation. Potassium helps to improve disease resistance, LQICMCC 10 water stress, winter hardiness, tolcrancc to plant pcsLs, mid uptake efficiency of other nutzi- ents. Potassium removal by crops un- der good growing conditions is usu- ally high, and is often three to four times that of phosphorus and equal to that of nitrogen. In many cases where levels of soluble potassium in the soil arc high, plants tend to take up more potassium than they need. Ibis is called luxwy con- Sumplion bccausc the excess potas- siurn does not, increase yields. Potassium is also mobile in soils, depending on soil texture. Movement is greatest in course - textured sands, followed by fine sands and then clay soils. Accumu- lation of poWsium also depends upon soil texture- Tle greatest accumulation generally occurs in clay soils, followed by loam and coarsc-textured sands. Calcium and Magricsium Calcium (Ca) is a cons Li tuent of the cell wa and kccps; the cell mcm- brancs stable. Visual evidence of calcium deficiencies gcnaally occurs in growing points of Lhc; plant at the fruit, stem, leaf, and root Ups. Magnesium (Mg) is an essential part of the chlorophyll molecule whem photosynthesis occurs. Mag- ncsium is also involved in energy metabolism in the plant and is required for protein formation. SojlFads J I Depletion of calcium and mag- ncsium reserves in the soil by crop removal is rarely a problem in limed soils because of the largo quantity of these nutrients that are present in liming materials. However, sonic crops, such as peanuts, may require more calcium than the crops can rclnove. Sulfur Sulfur (5) is a component of some amino acids that arc important in building proteins. Sulfur is required by plants in about the same quantity as phosphorus. Sulfur, just as nitrogen, is mo- bile in soils and can be lost by leaching. Leaching is greatest in coarse -textured soils under high rainfall conditions and least in limed clay soils that are low in aluminum and iron. In North Carolina, most of the sulfur in surface soils is associ- ated with organic matter. About 10 pounds of sulfur per acre arc,depos- ited annually by rainfall in North Carolina. Values for crop removal may be useful guides for sulfur fcr- tilization on coarse -textured, sandy soils with clay subsoils at depths gr'catcr than 15 inches. Micronutrients bUcroautrients arc called "micro" only because they are needed in very small quantities by plants. Without them, however, no plant could survive and function normal- ly. The micronutrients are involved in different plant processes and can react differently in the soil. Copper. Copper (Cu) is involved in plant enzyme systems, protein synthesis, seed formation; chloro- phyll formation and nitrogen me- tabolism. Copper moves very little in soils and thus can accumulate when application rates exceed utilization. Copper is also held Lightly by organic matter. Zinc. Zinc (Z,n) is involved in starch formation, protein synthesis, root development, growth hormones, and enzyme systems. As with copper, zinc is relatively immobile in soils and tends to accumulate. Manganese. Manganese (Mn) is involved in chlorophyll formation, nitrate assimilation, enzynlc sys- tems, and iron metabolism. Manga- nese deficiency is generally caused by a high soil pH but can also be induced by an imbalance with other elements such as calcium, magnc- sium, and ferrous iron. Manganese availability in limed soils is de- creased with increasing levels of organic matter. Boron. Boron (B) is involved in sugar and starch balance and translocation, pollination and seed production, cell division, nitrogen and phosphorus metabolism, and protein formation. Boron, just as nitrogen and sulfur, is highly mobile and is not readily retained by sandy surface soils. Because of this mobil- ity, boron must be added annually for crops sensitive to boron dcficicn- cics. Removal of boron by crops is a reasonable estimate of need, but practicality and leaching dictate using several times this much. Boron fertilizer is required for cotton, peanuts, reseeding clovers, and alfalfa, and vegetable crops often require boron fertilization on sandy soils. Molybdenum. Molybdenum (Mo) is involved in protein synthesis, lcg- Prepared by J P. Zubla-4 Extensron Sal Sdar>ce Spedarst i'utbrted by umc nitrogen fixation, enzyme, sys- tems, and nitrogen metabolism. Dc- ficiencics of molybdcnurn generally occur on acidic soils that contain high levels of iron and aluminum oxides. Estimates of molybdenum removal by crops may serve as a general fertilization guide. How- ever, availability of soil reserves of molybdenum to the plant arc largely regulated by soil pl- Iron. Iron (Fe) is important in chlorophyll and protein formation, enzyme systems, respiration, photo- synthesis, and energy transfer. Iron deficiency, which is not very com- mon in North Carolina, is believed to be caused by an imbalance of metallic ions, such as copper and manganese, excessive amounts of phosphorus in soils, and a combina- tion of high pH, high lime, cool ternptratures and high levels of carbonate in the root zone. Chlorine. Chlorine (CI) is involved in photosynthesis, water-usc effi- ciency, crop maturity, disease control and sugar translocation. While chloride leaches quite readily in coarse -textured soils, deficiencies arc not very common. Summary Estimates of crop nutrient removal rates are useful in comparing the nutrient demands of different crops. These values, however, do not take into account the quality and availa- bility of nutrient reserves already in the soil. Because of this limitation, soil testing should still be the cor- ncrstone of all fertility programs. Removal rates can be used in con- junction with soil testing to estimate the depletion of nutrient reserves. THE NORTH CAPOUNA COOPERATIVE >l7CrMON SEANCE Nona Carolina State Urrvorsity at Raleigtl, t+foalh Carogm AgriaArral and Todrical State t m at Grcansbm. "rho U.S. Department of Agdartt m co- oporating. swo ikYvorsr'ty 5lation, Paw9k N.C., R.C. WA Duoda. Dist h*)d In h4war1ce of rho Acts of congress of May a andJuno 30, Z914. The North Carolina Cooperatim E4ms orl S&,Aw Is an equal opportmtylaffurnz "action emptoyw Its progra=, actmi es, and w ployriw pradK= are available to d p0008 m9ardo= of raco, a*x, m9gim sox. ago. national engirt, twxfiicap, or p9tical aftum AG-439-16 I I I I I I I F Ll I I DisUbuted In ka0wance of the Aas of ColVass of May 8 and Juno 30. 1914. EmplaymeM and program opportwifties arc offered to an pecoo r*gwdww of IWA OWN. riallorw oriqk% SM agO. OF (55atX1 ty. NOM CaFOILM state Urthmensi:y. North Carolm A&T State UnNerr&y. U�s. DeparMicM of AgrioAtve. arW local govern-mUscooWaft. ,%..flFacN SoiZ Acidity and Proper Lime Use Situation in North Carolina Nearly all soils in North Carolina that pro- ducc grain and oil crops, tobacco, Colton, vegetables, fruits, some forest species, turf, many ornamentals-, and forages need lime for opLimum plant growth unless linic has been added recently. Soil test summaries compiled by the Agronomic Division, North Carolina Department of Agriculture, vcrify this need. Nearly 21,000 soybean and 13,000 cotton soil tests (July 1, 1989, through June 30, 1990) show that about 6 out of 10 fields will benefit from liming. Also, NCDA agrono- mists emphasize that a high percentage of [he "problem samples" they receive have very low pH and therefore need lime. Proper liming, in combination with other sound agronomic and pest control practices, will increase crop income in North Carolina. Using conservative estimates of yield in- crease from proper lime usc,.the return ftom cotton, soybeans, and peanuts (crops that are quite sensitive to low pH) could be increased by about $25 million. In addition, returns ftorn tobacco, corn, commercial ' vegetables, forages (especially legumes), and turf could probably be incEcascd another $10 million. Although response to lime is frequently rather subtle in contras( to a nitrogen applica- Lion to corn, ignoring its regular use limits crop yicl&-. Nature and Cause of Soil Acidity Soil acidity is the term used to express the quantity of hydrogen (H) and aluminum (A]) in soils. On the other hand, soil pH is an indirect indicator of "soil acidity." Soil pH, which is the negative logarithm of the soil hydrogen concentration, is expressed on a scale from I to 14. Because the pH scale is logarithmic, soil with a pH of 6 is 10 times more acidic and soil with a pH of 5 is 100 times more acidic than soil with a pH of 7. Remember that the lower the pH number, the more acid the soil and therefore the greater the need for linic. This relationship is shown in Figure 1. North Carolina soils are highly weathered (leached) because of excessive rainfall and therefore are naturally acidic. 'Mis process has dc- plcicd the nutrient elements calcium (Ca) and magnesium (Mg) from naturally occurring mincrals as well as those Of previously applied agricultural linicsLonc. Plants also remove calcium and magnesium. Decay of crop residue or the r : 1 1. Ar 3.0 4.0 5.0 6.0 7.0 ELO au0suon o an nia was Soil pH other organic matter increases soil acidity. Widcsprcad use of Figure 1. General relationship between soil pH fertilizer nitrogen also in - and acidity. creases soil acidity. North Carolina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLLGL OF AGRICULTURE & LIFE SCIENCES I I I I I I I I I L� Soffacts - __ - 0 M Soil Testing and Target pHs Because aluminum and hydrogen arc the principal components of Soil arjOiLy in inincral soils (hydrogen i�; the principal component in organic soils) the North Carolina soil test report contains a incasurcinent called the A c value. This is the coin- bination of aluminum and hydrogen in soils and is used to predict lime needs. Lime recommendations must take into account differences in acidity between soils and differ- cnccs among various crops' tolcr- ance to acidity. 'niis explains why soils differ in (lie recommendcd or target PH. For most commonly grown crops, mincral (MIN) soils have a target pH of 6.0. For mincral- organic (M-0) soils the target is a PH of 5-5, and for organic (ORG) soils it is 5.0. 711C reason for the difference is that soils high in organic matter generally contain less aluminum and are thus less toxic to plant roots at a relatively low PH. Furthermore, crops differ in their ability to LOIcratc a low pli. Plants such as blucbcrrics and aulcas arc known to be especially tolerant, whereas others such as alfalfa, cotton, and tomatoes grow better at a higber PH. Because of the differ- ences in crops and soils, the Nortli Carolina soil test report rccom- mends varying raics of lime to achieve the best PH for the particu- lar soil class and crop combination under consideration. Lime Reactions in Soil 11c most commonly used lime for North Carolina agriculture is the dolomitic type (CaMgCO�; calcitic lime (CaCO) is less trcqucntly used. A liming material must have more than a high calcium content; it must also be capable of neutralizing acid (H). 'nc chemical reaction of dolomilic limc withsoils is as follows: Equation 1: Calcium Magnesium Carbonate + Water '.Calcium +�Magnesium + Bicarbonate +_ Hydroxide CaM9CO, + HO Cal* + Mg- + 2HCO�- + 20K - it dolomitic limestone is used. the calcium or inagnesium helps displace ft hydroger) and alumioum.on-the soil:exchange site% and the hydroxyl ions react-lp.qpu . k(aNzQ;Ihesp acidic components as shom in equations 2 and 3. 'The Pjq"".anion. reacts YA1h hydrogen to form a verf weak acid. gquaUon'2: AJuminum +-Hydroxide Insoluble Aluminum Hydroxide N13 + 30H--�- PP AJ(OH),, ECjuatJq0..3.1: - ..'�yd�pqen + �ydroXide 1P Water H*+ OW HO Aluminum hydroxide is insol- uble; therefore the aluminum is effectively inactivated. Also, when hydrogen and hydroxide ions com- binc, water is formed and the hydrogen is therefore neutralized. Because lime dissolves very slowly, it must be ground finely before it can effectively neutWizc soil, acidity (Figure 2). Note that 40- to %mesh material raised the PH to a higher level than 8- to 20 -mesh material did during an 18 -month 5tudy. Benefits of Proper Lime Use 711ic solubility of many essential plant nutrients is irdlucnccd by soil PH (Figure 3). For most nutricnEs the optimum PH range is bctwccn 6 and 7. In addition, proper liming will provide the following benefits: N A reduction in aluminum (and manganese in most piedmont and mountain soils), witich may be toxic and restrict root and associatod top 7.0 6.0 PH 5.0 NO 4-8 Inc 4.6 4- 1. 0 6 12 is Months Atter Uming Figure 2. Ume screen size and soil PH. growth. Restricted root growth also reduces drought tolcrance. X More efficient use of fertilizer - supplied phosphorus (P). Aluminum, particularly at a low PH, is chcmi- cally active and combines with fcr- tilizer phosphorus, causing it to 1 1 PH 4 pH 5 pH 6 pH 7 pH 8 pH 9 •.j}LF�,;.rlT"i•L.'��.f�r «a1 ... iy rs`- � a..-... • � �v.�i J •4.FMfr�►�'�i �.: -� �.4'•_�ra5 C •IfiQN„ALUMINUM;AND`-M,A GANESi pH PH PH pH7 pH pH Figure 3. Effect of soil pH on nutrient availability. become insoluble. This tying up of fertilizer phosphorus means that less is available to the next crop. In some instances, fertilizer phospho- rus has inadvertently served as a liming material, in that it has immo- bilized aluminum. ■ Economical provision of csscn- tial magnesium if dolomitic lime- stone is used. Furthermore, the magnesium supplied in dolomitic limestone is released slowly over a period of three to four years and is therefore better protected from lcaching than that supplied by fertilizer magnesium. ■ Improved nodulation of leb- umcs. The rhizobia in nodules on legume roots -- those of soybeans, peanuts, alfalfa, and clover -- synthesize greater amounts of nitrogen from the soil atmosphere for use by [he Icgumc where soil pH is not low. Such inoculation leads to an economical source of nitrogen and may supply the succeeding crop with substantial residual nitrogen. In addition, molybdenum (Mo), an essential clement in a lcgumc's nitrogen -Fixing processes, is incrcas- ingly tied up as soil pH gradually declines below 5.5 and thus becomes unusable to the rhizobia bacteria. Therefore, a lass -than - optimum molybdenum means nitrogen -deficient legumes. ■ Reduced leaching of potassium. On the soil's exchange complex there are a limited number of sites that can hold nutrients such as po- tassium. When these sites arc occu- pied by strongly attached aluminum (low pH), any potassium added in fcrtilizcr is more susceptible to lcaching. Proper liming will not completely prevent lcaching of po- tassium but will tend to minimize it, particularly on soils with deep sandy surfaces. ■ Improved performance of some herbicide*. Triazincs -- atrazine and simazine --- do not perform effectively below the optimum pH. Furthermore, there is increasing evidence that optimum pH also im- proves the performance of sonic ncmalicitics. Determining the Lime Requirement It is important to remember that soils in different parts of the United Statcx have difrcrcnt optimum pHs. For example, most midwcstcra soils produce best crops at a pH of 6.5 to 7.0, but these values would cause micronutrient deficiencies in parts of North Carolina. Another problem is that laboratories use testing methods developed for their particu- lar conditions. Many laboratories use a weighed soil sample and assume that the weight -to -volume ratio remains the same from one soil to another. The North Carolina laboratory uses a soil volume in its test because the soils of this state vary a great deal in weight -to - volume ratio. According to the North Carolina Department of Agriculture's Agro- nomic Division, the amount of lime required depends on the pH desired for the intended crop, the present soil pH, the amount of acidity (Ac), and an adjustment for residual credit (RC)' from recent time applica- tions. Each sample is classified as mineral (MIN), mineral -organic (M- 0), or organic (ORO) because the desired pH differs for each of these three groups. With computer assis- tance, NCDA agronomists offer lime suggestions calculated by the following equation: Tons of lime per acre = Ac x pH desired — present pH ^ RC 6.6 — present pH Example: If soil pH = 5.0; desired pH = 6.0; Ac = 1.2; RC = 0 then lime requirements are: 1.2 x 6.0 — 5.0 _ 0 = 0.76 ton/acre (6.6 — 5.0 *Residual credit is reduced by 8 percent per month from time of application to time of soil test for mineral soils and 16 perccnl per month for mineral -organic soils. I SoilFacts 1 1 1 1 When the results of the calcula- tion indicate that no lime is needed and the soil pH is 0.3 unit or less below the level desired, an applica- tions of 0.3 toll per acre or 15 pounds per thousand square feCt is recommended. When lime rates arc calculated for a first and second crop, the highest of the two lime rates is suggested for the First crop and no lime is suggested for the sec- ond crop. Umc rates arc reported in tenths of a ton; no lime application is recommended when calculations indicate less than 0.3 ton. Calcitic Versus Dolomitic Lfine5tone rNorth Carolina has few good natural lime sources. Calcitic marl liming materials (soft marine shell depos- its) are available in the coastal plain, but thcre arc no dolomitic lime deposits in the cast. Dolomitic lime must be obtained from the Virginia or Tennessee mountains and is thus relatively expansive. Occasionally, by-product liming materials become available. If the neutralizing value is known and the lime is ground finely enough to rcact in the soil, these can be economical substitutes. Liming; materials containing cal- cium carbonate (CaCO) atone are called calcitic limes, and those with significant amounts of magnesium carbonate (MgCO) (t percent mag- nesium or greater) are called dolo- mitic limes. Pure calcium carbonate is used as the standard for liming materials and is assigned a rating of 100 perccnt. This rating is also known as lie "calcium carbonate equivalent." All otlicr liming; materials are rated in relationship to it. Dolomitic limes are slightly more efficient in neutralizing soil acidity and may have values slightly greater than 100. Calcitic limes can be used on any soil high in magnesium. On the other hand, dolomitic limes should mont soils arc naturally high in magnesium, whereas most sandy soils in the coastal plain arc low. The soil test report will indicate which Iimc should be used. It is pussibic to. use a tnatpicsium fcrtil- izcr instead of dolomitic lime, but the costs of this source of magnc- sium arc almost always considerably higher. Liming Product Standards for North Carolina Size standards and other criteria have been established for the sale of agricultural materials to ensure a quality product. They arc as follows: ■ Agricultural liming materials must be crushed so that 90 percent passes through a U.S. standard 20- mesh screen (with a'tolerancc of ± 5 perccut). • ■ For dolomitic limestone, 35 percent mustpass through a U.S. standard 100-mesh screen; for calcitic limestone, 25 percent must pass through a U.S. standard 100- mesh screen (with a tolerance of # 5 percent).' ■ A product must contain a mini- mum of G percent magnesium to be classified as a dolomitic limestone. ■ There is no minimum calcium carbonate equivalent requirement for limestone, sold in North Caro- lina. However, the product must be labeled to show the amount neces- sary to equal that provided by a liming material having a 90 percent calcium carbonate equivalent. Lime recommendations in North Carolina are based on 90 percent calcium carbonate equivalency. For cx- amplc, a product having a calcium carbonate equivalent of 80 percent would be labeled "2,250 pounds of this material equals 1 ton of stan- dard agricultural liming; material." N Pcllctcd lime must slake down when it comes in contact with mois- be used on soils low in magnesium. lure. Many organic soils and sonic pied- 'Also applies to pcllctcd lime. Lime form Most agricultural lime is sold as a damp powder because dry lime is very dusty and difficult to handle. However, lime is occasionally cxccssivcly wet. Lime is sold by the pound; thus be aware that you may be purchasing a substantial amount of water and should adjust Iimc rates accordingly. Lime is sometimes sold in pellet form. The pellets are formed from lime that has been finely ground; it is not large grains of solid lime- stone. The pcilcted product is Icss dusty and easier to spread but is more expensive. Pcllctcd lime is slower to act than powdered lime. Soil reaction will be enhanced if the soil can be retillcd thoroughly several days after the pcilcts have been mixed into the soil and have become soft. Pellcted lime is not an economical source for most Feld crops. Lime is also sometimes sold as a suspension, often called "liquid lime." It consists of fine lime par- ticics mixed with water and a sus- pecting clay. All the lime particles must be 100 mesh or finer. Up to 1,000 pounds of lime ran be sus- pended in a ton of product. The main advantages arc case of hand- ling and precise application. This material, although a fluid, does not react any faster than dry lime of the same particle size. Once it has been placed on the soil it is the same as dry lime. All of the lime in a sus- pension is fast acting, and a ton of product (1,000 pounds of fine lime particles plus clay and water) will. raise the pH as fast as a ton of dry lime. However, the effectiveness of suspensions is short lived compared to regular agricultural limestone, and therefore the liming will proba- bly have to be repeated every year. Also, suspensions arc a considerably more cxpen5tve way to correct soil acidity. Soil Acidity and Proper Lime Use 1 fl 1 Application and Incorporation Lime stoves little in the soil and neutralizes acidify only in the zone where it is applied. To be effective, therefore, it must be uniformly spread and thoroughly incorporated. The poorest and most common method of application is by spinner spreader. Double spinners are better than single spinners; however, all normally apply more lime immedi- ately behind the spreader than to the sides. In practice, rates arc adjusted by checking the spreader pattern, overlapping the pattern, and double spreading, staking the second pass at right angles to the first. If done properly, this is an acceptable way to apply lime. In many cases, however, these precautions arc not followed and lime is applied un- evenly. The soil can suffer from both undcrliming and ovcrliming. Reduced yields may result. Special situations.may occur in the coastal plain that ]cad to over - liming. First, if excessive lime falls along a relatively narrow path at the center line of the spreader truck, the soil pH may increase somewhat above the desired level. Second, the delivered rate may be too high for sandy ridges that occur in certain fields. Third, there simply may have been too much lime applied uniformly across the field. These three circumstances may elevate the pH to the extent that within a year or two an "induced" manganese deficiency has been created, and the crop may exhibit a manganese defi- ciency. Lime can be more evenly ap- plied using full -width or boons sprcaders. Full -width spreaders allow lime to fall to the ground by gravity. The rate is determined by the size of the openings in the box and by ground speed. Boom spread- crs use drag chains, augers, or pneumatic pressure to move lime out the booms and drop it on the ground. If adjusted properly, both types of spreaders are vastly super- ior to the spinner type. The main limitations to their use are the high initial cost and more complex operation. Most growers will likely continue to spread lime using spinner spreaders, but if you choose that method you should be aware of the limitations and take every precaution to sce that the lime is evenly spread. The most commonly used lime incorporation tool is the disk. Its main limitation is that it incorpo- rates lime only about half as deep as the disk blades penetrate. Even with repeated passes it will not incorpo- rate lima well. Offset disks that throw the soil do better. The best incorporation implement is a heavy- duty rotary tiller that mixes the soil as deep as the roots need to go. If the land is to be bottom plowed, do not bury the lime too deep. If plowing, the best approach is to apply half the lime, then disk and bottom plow, and then apply the other half and disk again; however, this process is costly and is not generally used. Certain other tillage practices, such as bedding or middle busting, will help with lime incorpo- ration in the long run. Chisel plowing is very ineffective in lime incorporation. Although lime is applied on the surface to estab- lished pastures and lawns, it should be incorporated at establishment to reduce soil acidity. A proper soil pH can increase your crop income. However, vary- ing rates of lime arc recommended depending on the best pH for the particular soil class and crop combi- nation. To test your soil's pH, send a soil sample to Agronomic Divi- sion, North Carolina Department of Agriculture, Blue Ridge Road Ccnter, Raleigh, NC 27611. ' SoilFacts. rj ' THIS oULLET'tN IS PROVIDED TO YOU BY THE NORTH CAROUNA COOPERATIVE EXTENSION SERVICE ROBESON COUNTY CENTER LUMBERTON. NORTH CAROLINA 24358 (910) 671-3276 ' Prepared by Paul Lilly, Extension Soil Science Specialist and Jack Baird! Professor Emeritus, Soil Science 1 1 7,000 copies of this public document were printed at a cost of $1,055; or $.15 per copy. Published by NORTH CAROUNA COOPERATIVE EXTENSION SERVICE 4/93-7M—TWK-230226 (Revi3ed) AG-439-17 Exhibit 18 Wf LSoN 'S SWIP6 Swine Farm Waste Management Odor Control Checklist 1 `'ctt l c`vD C "'vTLI Source Cause BMPs to Minimize Odor Site Specific Practices Flush alleys • Agitation during wastewater p Underfloor flush with underfloor ventilation ��^ conveyance Pit recharge points Agitation of recycled lagoon Extend recharge lines to near bottom of pits with liquid while pits are filling anti -siphon vents Lift stations a Agitation during sump tank O Sump tank covers N� filling and drawdown Outside drain • Agitation during wastewater Box covers collection or conveyance junction boxes End of drainpipes • Agitation during wastewater Extend discharge point of pipes underneath Ftec�lc b�k �rrcau,�vCi�ijtF . at lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions Proper lagoon liquid capacity • Biological mixing M/Correct lagoon startup procedures 146cx,J luAS 0E6I6-wip Ai< • Agitation L"Minimum surface area -to -volume ratio /VIi?CS G u �aFUws /}T T�fE Tip, Minimum agitation when pumping C] Mechanical aeration i�Proven biological additives on 0ccA6ioo-.1 Irrigation sprinkler • High pressure agitation nozzles . Wind drift Q' Irrigate on dry days with little or no wind Minimum recommended operating pressure 11 4ump intake near lagoon liquid surface 0 Pump from second -stage lagoon —N/i End Exhibit 18 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Storage tank or • Partial microbial ❑ Bottom or midlevel loading basin surface decomposition ❑ Tank covers • Mixing while filling • Agitation when emptying ❑ ❑ Basin surface mats of solids Proven biological additives or oxidants Settling basin • Partial microbial ❑ Extend drainpipe outlets underneath liquid level surface decomposition ❑ Remove settled solids regularly • Mixing while filling • Agitation when emptying Manure, slurry, or • Agitation when spreading D Soil injection of slurry/sludges sludge spreader • Volatile gas emissions ❑ Wash residual manure from spreader after use �i outlets ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges / ,¢5 NOT - slurry, or sludge on drying O Soil incorporation within 48 hours field surfaces CO Spread in thin uniform layers for rapid drying ❑ Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Af 5 &*amIOU 6. cc, Dead animal Carcass decomposition ❑ Complete covering of carcasses in burial pits �, �J uSt-s Aw. doX disposal pits ❑ Proper location construction of disposal pits Incinerators • Incomplete combustion ❑ Secondary stack burners N Standing water • improper drainage Grade and Ian dscape such that water drains away /W, 4omoij around facilities . Microbial decomposition of from facilities /Mocc.v'o organic matter M M M M = = M = = = M M = M = Exhibit 19 yli it.�u�.(5 5 �►� � F/�o2.w� IgV—k�rA0N0. Cv Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters * Accumulation of solids O Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed O Remove bridging of accumulated solids at discharge Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where 6-491W aftivs /ka-- 5 Etif pest breeding is apparent to minimize the crusting Z ��rs A� ADD WRs�S r ou�'�4�d of solids to a depth of no more than b to 8 inches SojrQ.5 ,. G/46C�Ow is ivoTcOeastfo, over more than 30 percent of surface Excessive vegetative • Decaying vegetation Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage QY Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize theS �"` �"` accumulation ✓ of decaying wastage ® Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) End Exhibit 19 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage Accumulations of feed Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by,� ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain �roducts) WInspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding • Accumulations of animal I/ Eliminate low areas that trap moisture along fences areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal Fermi//n�s�i�r•/ o� (Pr Maintain fence rows and filter strips around animal 5/a/ cl %rz5 �n5tc `k�l�-• holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure Accumulations of animal 0 handling systems wastes 0 Remove spillage on a routine basis (e.g., 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. Exhibit 20 EM J GENCY ACTION PLAN c PHONE NUMBERS DWQ EMERGENCY MANAGEMENT SYSTEM SWCD MRCS This plan will be implemented in the event that wastes from your operation are leaking, overflowing. or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. 'A. Lagoon overflow -possible solutions are: a Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: j a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to. reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. IC: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakas,e from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side was and lagoon bottom as soon as possible. i 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name; facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local NRCS office for adviceltechnical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your ' problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 2 Dccember 18, 1996 end Exhibit 20 6: Contact the technical specialist who certified the lagoon (NRCS,�Consulting Engincer, etc.) a. Name: I b. Phone: 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Exhibit 21 NELSON NOZZLES P.S.I. Nozzle .7" GPM DIA. Nozzle .8" GPM DIA. Nozzle .9" GPM DIA. Nozzle 1.0" GPM DIA. Nozzle 1.1" GPM DIA. Nozzle 1.2" GPM DIA. Nozzle 1.3" GPM DIA, 50 100 250' 130 270' 165 290' 205 310' 255 330' 300 345' 350 360' 60 110 265' 143 285' 182 305' 225 325' 275 345' 330 365' 385 380' 70 1 120 280' 155 300' 197 320' 245 340' 295 360' 355 360' 415 395' 80 128 290' 165 310' 210 335' 260 355' 315 375' 380 395' 445 410' 90 135 300' 175 320' 223 345' 275 365' 335 390' 405 410' 475 425' 100 143 310' 185 330' 235 355' 290 375' 355 400' 425 420' 500 440' 110 150 320' 195 340' 247 365' 305 385' 370 410' 445 430' 525 450' 120 157 330' 204 350' 258 375' 320 395' 385 420' 465 "0' 545 460' P'S.I. Ring .86" GPM DIA. Ring .97- GPM DIA. Ring 1.08- GPM DIA. Ring 1.18" GPM DIA. Ring 1.26- GPM DIA.- Ring 1.34" GPM DIA. Ring 1.41" GPM DIA. 50 100 245' 130 265' 165 285' 205 300' 255 320' 300 335' 350 350' 60 110 260' 143 280' 182 300' 225 315' 275 335' 1 330 350' 385 365' 70 120 270' 155 290' 197 310' 245 330' 295 35W 355 365' 415 380' 80 128 280' 165 -300' 210 320' 260 340' 315 360' 380 380' 445 395' 90 135 290' 175 310' 223 330' 275 350' 335 370' .405 390' 475 405' 100 143 300' 185 320' 235 340' 290 360' 355 380' 425 400' 500 415' 110 150 310' 195 330' 247 350' 305 370' 370 390' 445 410' 525 425' 120 157 315' 204 335' 258 360' 320 380' 385 400' 465 420' 545 435' Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle M Nozzle Nozzle 1.05- ,.,- t.2" 1.3- 1.4" 1.5- 1.v 1.75" , 9- P.S.I. GPM DIA. GPM DIA, GPM 01A. GPM DIA. GPM DIA. GPM DIA. GPM DIA. GPM DIA GPM DIA. 60 250 345' 285 355' 330 375' 385 390' 445 410' 515 430' 585 445' 695 470' 825 495' 70 270 360' 310 380' 355 395' 415 410' 480 430' 555 450" 630 465' 755 495' 890 515' 80 290 375' 330 395' 380 410' 445 430' 515 450' 590 470' 675 485' 805 515' a 950 535' 90 310 390' 350 410' 405 425' 475 445' '545 465' 625 485' 715 505' 855 535' 1005 555' 100 325 400' 370 420' 425 440' 500 460' 575 480' 660 500' 755 520' 900 550' 1060 575' ' 110 340 410' -390 430' 445 450' 525 470' 605 495' 695 515' 790 535' 945 565' 1110 590' 120 355 420' 405 440- 465 460' 545 480' 630 505' 725 530' 825 550' 985 580' 1160 605- i1 130 370 425' 425 445' 485 465' 1,565 485' 655 515' 755 860 560' 1025 590' 1210 620' .540' End Exhibit 21 BERKELEY PUMP COMPANY CURVE 4117 DATE 8-17-81 TYPE BERKELEYSUPERSEDES >0) "B" RATING CURVES PAGE 4.01 - ENGINE DRIVE Curve4117 ?one 4.01 Dated 5-1-79 Ic...: Mob" C.I. r u k.. L-1536 way, UmL-15;6 VAR I oua FLPAL - caw. 1 ra.o.r: M.wrm C.I. PwLhi. L-1698 r.c0.Na L-26M Ww 17-7/8" FULL T.DA4iwkam at I su Mw F K pys, 500 450 400 350 z_ 1300 300 x 8 250 200 0 f 150 Iloo j 0 0 —m Lip HER SAN 9 Wo 1113 STAN 30 0 ; 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 CAPACITY IN U.& GALLONS PER YINUM C-7551 —T-3194 a ..a. C-7551 r» 3-30-81 ay 6-11-81 M00f.6 4 E YQ B H Reel Rain Traveler Irrigation,�v, _ t �- { +. i -- � .4 " ` f _y •. # �_: „-' �. t ,vim _ i -. � • `. #t k le Jr � , ' � ; �.. � t ° — � r- 1. ^� �,! y �,', I` _ �.J .t . -. � •f` � S - %� ]i` - - "1" � , _ � iS IV- y q • n c c f s 1 w x a y zP r r s « -•,� x r`-.�..' eiyr� ff;s �- ors w .�Y rj� A p, ,+r .6, � .p�. .7,'r� !""met ;h���_'',Y,•�� �-' s; a • �r �� rp�`�" `rt 1• per7-�„iu. �'r�.'.7 ,�iyr�> - ,• y ��,4a si�`w"'�� ..y.. IyL - ��' fi��r�+ � ��-�--�� n£S.-' s .. `t r r ' �"�r' a'y` �-rat"� .� � � ✓ y, j i 'Y ' • � r:4 IIR, xF� �� y� r i x•:. -.., zf •� �� T .t!' P I Y Milk. k.� 'r•��`-� r�fi'_li�" P `,� �;;� e•E.r 4'•-�'-�� ! �� f _ Fy Ic ria -; •, ',L J` � � -- `�k f:,.-. n6'Y.'421'W-••:..�+F 4"an:.--w'_7: = anGowss:-.uutis. - 1. Improved Design Provides Greater Operator Control Greater control... more accurate application of both clean and wastewater. Simpler to operate ... the smooth operation of the six speed gearbox eliminates the need for multiple belts and pulleys while provid- ing a full range of operat- ing speeds. Within a high and low range there are 'three speeds for increased precision and accuracy in controlling application rates. Knowing and con- trolling your application rates have become crucial Six speed gearbox wastewater management tools when trying to adhere to ever increasing regulations. Both the Model 1030 and 1033 are available with the standard 5.5 HP 1 Pelton Wheel slurry turbine ' design only starts with the drive system. include: Honda engine or the efficlent 'Pelton Wheel slurry tur- bine, the Pelton Wheel turbine is the ideal drive system when connected to the Irrigation com- puter. This combi- nation provides pin- point accuracy for applying wastewater or slurry from holding areas such as tanks and/or lagoons. This improved Other enhancements • A constant pressure automatic braking system which increases tension when the hose is being pulled out but reverts to lighter tension as the hose is being retrieved. I• A positive action lock down. When engaged, this simple one way ratchet will lock the reel in place when shifting the gearbox to neutral, as well as secure the reel for transport when desired. 1 - A miswlnd sensor. Should a miswind irregularity ever occur, this sensor will automatically disengage the drive, protecting the Reel Rain from damage. - Fixed frame and turntable models. In an effort to offer Reel Rain customers the widest range of options, both the 1030 and 1033 are available with or without a turntable. - Increased speed range. From .5 feet per minute to 12.5 feet per minute, you have the ability to control the application rate. With Reel Rain Irrigation equipment from AMADAS INDL1STRlFS, you and your Dealer receive special atten- tion from our fully equipped Service Department Each Service Technician is trained by the AN ADAS staff engineer who The Reel Rafn Models 1030 and 1033 are also available in a fired frame design. designed your Reel Rain. The 1030 and 1033 are only two of many dependable mod- els of Reel Rain Travelers. Ask your Dealer to show you other models that might meet your needs. Reel Rain Travelers are available in mod- els which will efft- ciently irrigate from 35 to 400 acres per week. A AID iw•„nnu� 1100 Holland Rd. • P.O. Box 1833 • Suffolk, VA 23439-1833 • USA 1701 South Slappsy Blvd. • P.O. Box 3687 • Abany, GA 3i706 • USA Phone (804) W9-0231 • Fax (804) 934-3264 Phone (912) 439.2217 - Fax (912) 439-9343 AMADAS INDUSTRIES' pocky is one of continuous m pmwmen4 and we reserve the right to dwfW *oda atlons, design or p *w without lnanrtng obAgabon. Exhibit 23 PIPE FOR IRRIGATION Ronald E. Sneed* R.-E. Marshburn** ' There -are two categories of irrigation pipe: metallic and non- metallic. Metallic pipe consists of aluminum alloys and black iron, galvanized steel and coated steel pipe. The non-metallic materials are plastic and cement asbestos. Aluminum irrigation pipe or tubing is available in the form of j extruded (alloy 6063) and -roll formed seam welded (bare alclad alloys 3004 and 5050) tubing. These materials are lightweight, with high strength and have been used for irrigation piping for more than 30 years. ?Maximum reconmended working pressure is approximately 150 psi and is -'one-third to one-half the burst pressure. Minimum standards for aluminum irrigation tubino are covered in American Society of Agricultural Engineers standard ASAE S263.1. Bare aluminum tubing is damaged by ' extremely corrosive waters, therefore, alclad tubing was developed. However, for most naturally occurring water, bare aluminum tubing has adequate corrosive resistance. For portable aluminur� and solid -set aluminum irrigation systems, standard wall thickness aluminum tubing is used. For side roll wheel move systems, heavy wall thickness aluminum tubing is used. This heavy wall tubing must be capable of withstanding the torque placed on the tubing as it serves as the axle for the wheels. Standard wall -tubing is available in nominal 20, 30, and 40-foot lengths and in diameters from 2 to 10 inches. Much of the standard wall tubing is available as heavy end to give additional protection against denting. Most of the heavy wall tubing is available only in 40-foot lengths. A small amount of ' polyethylene plastic wrapped and vinyl coated aluminum tubing has been installed underground, but the higher cost and problems with connectors has limited this practice. Connectors or couplings for aluminum tubing include both aluminum and steel fitting's: Female couplers are bolted, welded, pressed onto or pressed into the tubing. Types'of female couplers include latch, bell, ringlock, and lug. All couplers utilize a rubber ring or gasket that expands against the tubing when the system is pressurized. The bell type coupler also uses a steel spring that fits adjacent to the rubber gasket. The male couplers are bolted or welded onto the.tubing. *Extension Specialist irrigation), Biological and Agricultural Engineering, North Carolina State University **Rawls Pump and Supply Company, Cary, North Carolina Two types of steel pipe: schedule wall thickness and thin wall seam ' welded can be used for irrigation. However, except -for well casings, very little steel pipe is used for irrigation. The schedule wall thickness pipe is used for well casings and some permanent main and .lateral lines. When portable pipe sprinkler systems 'were first introduced, thin wall ' seam welded pipe was used for portable systems, but aluminum tubing has eliminated this usage. ' Plastic pipe include a large and varied group of materials of high molecular weight. In the finished state, the pipe is a solid; however, at some point in the manufacturing Process, 'the material is fluid and can ' be formed into the desired shape by heat or pressure or both. Plastics are either thermoplastic or thermosetting. Thermoplastic materials can be softened by heating. At normal temperatures thermoplastic pipe has good tensile strength, impact strength and excellent ductility, and good ' temperature resistance. Thermosetting pipe consists mainly of epoxies, polyesters, and pherolics. Some resins Ore reinforced with glass or asbestos fiber to improve the physical properties. ' Most plastic piping materials are resistant to deterioration by natural waters, dilute chemical solutions that may be encountered in the irrigation industry and. most types of wastewater. The major dis- advantages of plastic pipe are expansion and contraction due to temperature changes and low mechanical strength. There are no quick coupling devices for plastic pipe -so it is not readily adapted for portable irrigation systems but is very satisfactory for permanent systems. ' Polyethylene (PE) plastic pipe is available in a variety of -pressure ratings from 0 to 160 psi working pressure. Sixes range from 1/2-inch to 3-inch. Depending upon pipe diameter, it is available in lengths from 100 to 400 feet. Both nSf(National Sanitation Foundation) approved pipe for potable water conveyance (drinking water) and non nSf pipe are available. Polyethylene pipe should meet the requirements of CS- 256-63 and should be labeled with the maximum allowable working pressure. ' A major disadvantage of PE pipe is the`method of connection. All fittings are internal to the pipe. and clamps are used to secure the pipe to the fitting. These fittings reduce the -effective diameter of the pipe. Only a limited amount'of PE pipe .is used for sprinkler irrigation systems. Poly- ethylene pipe and tubing are the primary piping medium for drip .and trickle irrigation systems, 'especially for lateral lines. Most of the PE pipe for drip systems will be low pressure. Generally it will be high carbon, low ' density pipe that will be more flexible and l ess damaged by sunlight than conventional PE plastic pipe. ' Polyvinyl chloride (PVC) lastic•pipe is available in pressure ratings from 50 feet of head (21.6 psi to 1130 psi depending upon size, type and manufacturer. Diameters range from 1/2-inch to 12.inches. Lengths are ' either 20 feet or 40 feet. These are basically three types of PVC plastic pipe: to -head, class pipe and schedule pipe. The to -head pipe is thin wall pipe used mainly for surface irrigation systems and drain lines for ' livestock confinement facilities. Class pipe is available in five pressure ratings: Class 100, Clas 125, Class 160, Class 200 and Class 315. The numbers denote working pressure rating. There are two 1 2 ' schedule pipes: Schedule 40 and Schedule 80. Schedule 40 PVC plastic pipe can be compared to lightweight steel pipe and Schedule 80 be can compared to regular weight steel pipe. Schedule 80 pipe can be threaded. The wall -thickness of the Schedule pipe will be fairly constant regard- less of pipe diameter. This means that as it increases in diameter the pressure rating will decrease. The wall thickness of the Class pipe will increase as pipe diameter increases, so that all sizes will have ' equivalent pressure ratings. Polyvinyl chloride plastic pipe is connected either with solvent weld (glue) fittings or bell and; gasket fittings. All fittings are ' external to the pipe. Solvent weld pipe may be plain end on each end with a separate fitting (coupling, tee, ell) being used, or the female end may be belled to accept the male'end of another piece of pipe. The bell and gasket pipe may be plain end,.on both ends with a separate ' Coupler being used that -has trio rubber gaskets that seal against the pipe under pressure or the female end may be belled and have a rubber gasket that accepts the scale end -of another piece of pipe. For gasket pipe, concrete thrust blocks are required at the end of a line of pipe and 'at changes in direction in the line. These thrust blocks prevent the pipe from pulling -apart. Gasket pipe must be buried for ' satisfactory performance. In fact, it is recommended that all PVC plastic pipe be buried, with the depth depending upon pipe diameter and the depth of the frost line. Normal depth is 24 inches for small diameter pipe and 36 to 42 inches for 6 inch or' larger diameter. However, ' some growers are having satisfactory results with solvent weld PVC pipe on the surface provided it is drained during freezing weather. The most common PVC pipe for sprinkler irrigation systems will be PR-200 (PVC ' .1120, ASTMO-2241-67, SDR 21) and PR-160 (PVC 1120, ASTND72241-67, SDR 26). Cement asbestos.(CA) pipe is a rigid, heavy pipe which has been used ' by the water distribution and irrigation industries for many years. However, for irrigation usage it has essentially been replaced by PVC 'plastic pipe. The product is a concrete pipe with asbestos fibers added to provide strength. It is chemically resistant to most waters, however water containing strong acids may damage the cement and result in pipe failure. Connections for CA pipe are bell and rubber gasket. This pipe requires thrust blocks at the -ends of lines and at changes in pipe ' direction. Cement asbestos pipe is available in diameters from 3 to 36 inches and 10 and 13 foot lengths with shorter lengths being available as required. Pressure ratings vary from 25 to 250 psi. The pipe.should ' meet the requirements of ASTM C 296-63T and subsequent revisions and should be labeled accordingly. There will be only a minimum amount of CA pipe used for irrigation. Most that is used will be 6 inches in ' diameter or larger and should have a`pressure rating of at least 150 psi. Although there are a variety of piping materials for irrigation, ' aluminum tubing and PVC plastic are the two materials most used. Normally aluminum tubing will be used for portable and solid -set systems and PVC plastic pipe will be used for permanent systems that are installed below the ground surface. _3_ 1 Handling and Installation of PVC Plastic Pipe ' Temperature has a major effect on PVC plastic pipe. As temperatures approach freezing, the flexibility and impact resistance of PVC plastic ' pipe is greatly reduced. At low temperatures when joining solvent weld pipe, a longer time is required for the glue to set. Generally solvent weld pipe should not be joined at temperatures below 400F. At high temperatures pipe becomes more flexible and set-up time for the glue is greatly reduced. When pipe is stacked, it should not be placed in piles more than five feet high. Occasionally out -of -round pipe will result from stacking. In warm weather, once the weight is removed, it -will rapidly assume a round shape. In cold weather, several hours may be required for the pipe to return to the original shape. Sunlight can have an effect on the pipe, especially in colors other ' than white. It may warp and exhibit a snaking effect. When left in the sunlight for long periods, the color may fade and the pipe will harden at the surface causing a loss of impact. strength. Discolored pipe should be handled carefully during installation.' If pipe is to be stored out- ' ' side for long periods of time, -it should be covered with a cover of opaque material, not plastic, and air should. be able to circulate under the cover. Gaskets should be stored away from excessive heat and solvents: Some pipe comes from the manufacturer with the gaskets installed. If the ' pipe is not to be installed immediately, the.gaskets should be removed and stored. ' When installing gasket pipe there are several simple steps to follow that will ensure leak -free joints. The gasket or ring groove should be cleaned of foreign materials. The gasket should be properly installed. Ample lubricant should be placed on the male pipe end, the pipe aligned and ' the male end inserted into the female end. Some pressure will be required to force the -male end to the correct depth. there will be a reference point to indicate the required penetration depth. If penetration is not deep enough the joint may leak; and if penetration is too deep, there is not adequate room for pipe expansion.- Once the joint is made, the pipe being installed should be rotated to ensure that the gasket is not pinched. Gasket pipe may be connected in the trench or on the ground beside the trench and then lowered into the trench. If the latter is done, check each joint to ensure that penetration is correct. If it is necessary to cut pipe, either a PVC pipe cutter or a miter box with.a carpenter's ' fine-toothed handsaw should be used. For gasket pipe, it will be necessary to bevel the pipe, usually at an do angle, accomplished with a special rasp or file. For solvent weld pipe, -burrs, chips and filings should be ' removed from the outside and inside of the pipe and it is preferable to slightly bevel the outside circumference. Fittings for gasket pipe may be plastic or steel. The trend in the industry today is to use epoxy coated steel fittings. These are manufactured by several companies (McDowell, Pierce, Davis, etc.) and can -4- F 1 be fabricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the. fitting. Occasionally it may be necessary to connect PVC plastic pipe to steel or CA pipe:. This connection can be made with a coupling called a. transition or repair coupling. In -line valves can be supplied with connections to gasket pipe. Thrust blocking.is required for gasket pipe. Most thrust blocks will be concrete. Manufacturers recommended thrust blocks at any change in direction greater than 10o. Figure 1 gives an example of different arrangements for thrust blocks. r I '�. :!•�-- FIF Ni I Figure 1. Example of different arrangements for thrust blocks. -5- Figure 2. Anchorage blocks for in -line valves. Table 1 is the forces encountered at end plugs. to calculate forces encountered at bends, tees and'wyes, multiply the figure in Table 1 by the factors given in Table 2. Table 1. Thrust W at End Plugs InrusL In IDS. Tor Lest pressure Pipe Diameter 100 PSI 150 PSI 200 PSI 7n psi 250 PSI inches 1h 295 440 590 740 2 455 680 910 1140 21� 660 990 1320 1650 3 985 1480 1970 2460 4 1820 2720 3630 4540 6 3740 5600 7460 9350 8 6490 9740 13,000 1'6,200 10 10,650 16,000 21,300 26,600 12 15,150 22,700 30,200 37,800 14 20,000 30,800 41,100 51,400 16 26,600 39,800 53,100 66,400 - 6- Table 2. Factors for Calculating Thrust w for Elbows and Tees. Elbows: 400 = 1.41 Tees = 0.70 ' 600 = 1.00 450 = 0.76. 30° = 6.52 22.50 w 0.39 1 J Table.3 gives the safe bearing load for different soil types. Table 3. Safe Bearing Load Soil Mulch, peat and similar Soft Clay Sand Sand and gravel ' Sand and -gravel cemented with clay Hard shale lb/ft2 0 1000 2000 3000 4000 10,000 ' Thrust block area (ft2� -_ 11 _ Thrust (Table 1 & Table 2) it Soil bearing strength a e 3) In placing concrete thrust blocks, check with the manufacturer of the ' pipe being used to ensure that the correct size thrust blocks are being used. ' There are a number of machines that can be used to prepare the tre nch for PVC plastic pipe. Soil types, moisture content, depth of trench required and type and diameter of pipe must be considered. Generally chain trenches, wheel trenches, backhoes, or vibrating plows will be used for trench preparation. The vibrating plow can only be used for solvent weld PVC pipe'and generally is limited to the smaller diameter of pipe. Under most conditions the chain trencher or wheel ' trencher will be faster than the backhoe. where wide trenches for large pipe are required, the backhoe will be most satisfactory. if soil conditions permit, long stretches of open trench will expedite pipe ' installation. However, if rain is forecast the pipe should be installed and the trench backfilled. To avoid sharp turns in the'line at obstructions, trenches should be curved within limits of curvature of the pipe. -7- Most manufacturers have charts showing the radius and offsets per 20- ' foot length of pipe. When laying out pipe, place it as close to the trench or proposed trench as possible. This will eliminate unnecessary handling. Place the pipe on the side of the trench opposite the soil deposit and out of the way of trenchers, backhoes, and other heavy. ' traffic. The trench should be kept as narrow as possible. Trenches with ' four inches of clearance on each side of -the pipe will allow proper backfill to be placed around the pipe. When pipe is coupled in the trench, a wider trench will be required than when pipe -is coupled on the ' surface. A trench that is too wide may result in excess soil loading on the pipe and.possibly pipe deformation or pipe bending. Trench depth will depend on surface loads, need for freeze protection and earth loads. If the pipe will be used.to convey water during freezing weather, the ' .pipe shouldhbe at least six inches below the freeze depth. In cultivated land, pipe should be buriedto a depth of at least 36 inches to facilitate cultural operations. In non -cultivated areas,.a depth of 24 inches should be adequate for pipe diameters of four inches or less and for.larger diameters the depth should be 30 to 48 inches. Trench bottoms should be smooth and free of stones*or clods larger than one-half inch in diameter. Loose material should be left for bedding support. Where rocky areas are encountered, a four inch layer of select backfill should be placed in the trench bottom. In backfilling the pipe, the backfill should be placed in six inch to 12 inch layers and tamped. Backfill adjacent to ' the pipe should be free of stones of one-half inch diameter or larger. Tamping should be done carefully so the pipe is not damaged. Coupling, fittings (tees, ells, etc.) and valves should be left uncovered so that ' a pressure test can be run for visual inspection of. leaks. Most of the larger PVC plastic pipe -that is installed is gasket pipe, most of the smaller pipe will be solvent weld. The solvent weld ' pipe is easy to couple and install provided a few basic rules are followed. These include using the correct cement and primer, joining pipe at the correct temperature, having clean pipe ' and allowing cement to dry before moving pipe or testing pipe. Details of joining solvent weld pipe are listed below. Details of Solvent Weld Pipin The solvent welding procedure detailed herein applies to PVC and •CPVC pressure piping systems including molded fittings, belled end pipe ,. and fittings and socket type pump and valve connections. ' A. Joining !Materials Needed cutting tool rags (nonsynthetic, i.e., cotton) deburring tool cement and primer applicators applicator can or bucket ' pipe primer pipe solvent cement tool tray ' notched boards -g- B. TVDes of Cement 1. Light duty industrial grade is for use with all 40 and Class (SDR rated) pipe up to 6 inches in 2. Heavy duty industrial grade is for use with all. 80 pipe up to 6 inches in size and may be used (SDR rated) pipe up to 6 inches in size. 3. Extra heavy duty industrial grade is for PVC pipe 6 inch and larger. 4. CPVC solvent cement industrial grade sizes of Schedule 40 and -Schedule 8 C. . Pipe Preparation Schedule size. Schedule for Class use with all 0 1. Cuttin . Plastic pipe can be.easily cut with a power or Fa—nTTacksaw, circular or band saw. For best results, use a fine-toothed blade (16-18 teeth per inch). To ensure square -end cuts, a mitre box, hold-down or jig should be used. Pipe or tubing cutters can be used for smaller diameter pipe when the cutting wheel is specifically designed for plastic pipe. 2. Deburring and Beveling. All. burrs, chips, filings, etc.,. should a removed from both the pipe I.D. and O.D. before joining. Use a knife, deburring tool or a half -round, coarse file to remove all burrs. A slight bevel is preferable around the circumferences of the pipe end to minimize the chances'of wiping the solvent cement from the I.D. of the fitting as the pipe is socketed. D. Fittinq Preparation Prior to solvent weldinn, all fittings and couplings should be removed from their cartons and exposed for at least one hour to the same temperature conditions as the pipe in order to assure that they are thermally balanced before joining. E. Cleaning Using a clean, dry cotton rag, wipe array all loose dirt and moisture from the I.D. and O.D. of the pipe end and the I.D. of the fitting. DO HOT ATTEMPT TO SOLVENT WELD WET SURFACES. ■ F. Primin ' Pipe primer is used to penetrate and soften the bonding surfaces'of PVC and CPVC pipe and fittings. It is a high strength product that penetrates rapidly. It is very ' effective on the hard -finished, high -gloss products now being produced. -9- Use a dauber or paint brush to apply the primer to the pipe. A rag is not recommended as repeated contact with skin may cause irritation or blistering. Apply primer freely in the socket keeping surface wet and ' applicator wet and in motion for 5 to 15 seconds. Redip applicator as necessary. Avoid puddling in the socket. Apply again to the fitting socket. The second application is especially recommended for belled end pipe and fittings fabricated from 'pipe stock for many of them'. have especially hard inside surfaces. For checking penetration, you should be able to scratch or scrape a few thousandths of the primed surfaces away. Repeated applica- tions to either or both surfaces may be necessary. Weather conditions do affect priming action. In cold weather more time is required for proper penetration. NOTE: The pipe ends can be rested on notched boards to keep them clean and for ease of solvent cement application. Solvent Cement Application Using the proper applicator, (see Table 4 for specific recommendations) proceed as follows: 1. Apply a full even layer of cement on the pipe O.D. for a distance slightly greater than the depth of the socket of the fitting. 2. Goat the fitting with a medium layer, avoiding puddling. On belled end pipe, do not coat beyond the socket depth or allow cement to run beyond the bell. 3. Put a second full even layer on the pipe O.D.. Cement layers must be without voids and sufficient to fill any gap in the joints. Table 4. Size Applicator Required Pipe Size Dauber Roller Recommenaed (Inches) Size Size Brush Width* Inches Inches Inches 1/4 1/2 3/3 1/2 1/2 3/4 NOT 1/2 3/4 RECO-4- 1/2 1� MENDED 1/2 a 12 1} 1 2 1 231 1 3 1}f 4 2 S NOT 3 3 10 RECOM- MENDED 4 or 6 12 7 8, 4 or 6 -10- *Natural bristle brushes should always be the alternative to daubers or rollers. It is recognized that the recom- mended brush width may not always be readily available. ' However, the selection should come as close as possible to the recommended width in order to ensure complete ' coverage with a minimum of brush strokes. H., Joining ' 1. Immediately upon finishing cement application and before- it starts to set, insert the -pipe to the full socket depth while rotating the pipe or fitting a 1/4 turn to ensure complete. and ' even distribution of the cement. Hold joint together for a minimum of 10 to 15 seconds -to make sure that pipe does not move or back out. of the socket. ' 2. For pipe sizes 5 inch and larger, a joining crew consisting of two men is recommended and the following steps are necessary: a. Rotation of the pipe in the fitting may be Omitted. b. Hold joint together for 1 to 3 minutes depending on pipe ' size. c. As an aid for joining, in these larger sizes, it is recom- mended that a comeal.ong or pipe joining tool similar to ' that manufactured by Reed Manufacturing Company be used. I. Excess Cement Immediately after joining and before joint is gently set back onto a level surface, wipe off all excess cement from the ' circumference of the pipe and fitting. J. Handling During the initial setting of the cement, which begins about ' two minutes after application, {on small sizes} be careful not to move or disturb the joint. Table 5. PVC and CPVC Joint Movement Times 1 HotCold Weother* Weathe We$ther Nominal 90 -150OF 500 -90 F 10 -50 F Pipe Sizes Surface Surface Surface Temperature Temperature Tem erature k"-I4" 12 min. 20 min. 30 min. 131"-21s" 30 min.. 45 min. 1 hr. 3"-4" 45 min. 1 hr. 1 hr. & 30 m"in. 6"-3" 1 hr. 1 hr. & 30 min. ' 2 hrs. & 30 min. 10"-121: 2 hrs. 3 hrs. 5 hrs. *These temperatures above are drying. temperatures and should not be confused with atmospheric, joining temperature recommendations and limitations. -11- K. Pressure Testing u Air or compressed gas is not recommended as a media for pressure testing of plastic piping systems. I. Initial Joint Testing. Initial joint testing of PVC and CPVC pipe could possibly be accomplished to 10% of its hydrostatic pressure rating after drying times (listed in Table 6).' Table 6. PVC and CPVC Joint.Drying Times at 10% Pressure Nominal Pipe Size 2V 3"-4" 691 _811 1031_12 Hot Weather* 900-15&F Surface emperature 1 hr. 1 hr. & 30 min. 2 hrs. & 45 min. 3 hrs. & 30 min. 6 hrs. Nea then* 50 -90 F Surface TemQera ture 1 hr. & 15 min. 1 hr. & 45 min. 3 hrs..&30 min. 4 hrs. 8 hrs. +lea they* 10 -50 F Surface Temperature 1 hr. & 45 min. 3 hrs. 6 hrs. 12 hrs. 32 hrs. *These temperatures shown are drying. temperatures and should not be confused with atmospheric, joining tem- perature recommendations and limitations. 2. High Pressure Testing. The PVC and CPVC pipe could possibly be pressure tested up to 100% of its hydrostatic pressure rating after the drying times given in Table 7. Table 7. PVC and CPVC Joint Drying Times for 100'e-Pressure Hot Mild - Cold We$thera Weather* Weather* Nominal 90 -150 F 50 -90 F 10 -500F Pipe Size Surface. Surface Surface Temperature Temperature Temperature h"-11a" 4 hrs. 5 hrs. 7 hrs. 1il" -2?1" 6 hrs. 8 hrs. 10 hrs. 3"-4" 8 hrs. •18 hrs. 24 hrs. 6°-8" 12 hrs. 24 hrs. 48 hrs. 10"-12" 18 hrs. 36 hrs. 72 hrs. * These temperatures shown -are drying temperatures and ' should not be confused with atmospheric joining tem- perature -recommendations and limitations. ' L. Do's and Don'ts Do 1. Use the proper applicator (see Table 4 for specific recommendations) 1 -12- 2. Use proper type of solvent cement for the job. ' 3. Follow the instructions completely. Don't ' 1. Attempt to solvent weld under the following conditions: a. if it is raining b. if atmospheric temperature is below 40OF c. if under direct exposure to sun at atmospheric temperatures above 90 F d. discard empty cans of solvent, primer or rags in trench or near piping. Concentrated*fumes or dripping cement or primer can cause pipe failure. M. Hot Water Cementing 1. Since cement contains a solvent certain precautions or steps should be taken when the atmospheric temperature is above 90 F to avoid excessive evaporation of the solvent from the cement just prior to joining. Such evaporation will cause the cement to prematurely set before joining, thus, adversely affecting the joint integrity. Use one or a combination of the below'to reduce the chances of this condition occuring. a. Shade or shelter the joints surfaces from direct ' exposure to the sun's rays for at least one hour prior to joining and during the joining process. b. bake cement joints during early morning hours. c. Apply cement quickly. On 6 inch and larger pipe, it is recommended that two men apply cement to the pipe surface while the third applies it to the fitting socket. d. Join pipe to fitting as quickly as possible after applying cement. ' N. Cold Weather Cementing 1. Because the solvents in the cement will got evaporate as ' readily when the temperature is below 40 F, the pipe joints will not set up as rapidly in cold weather. If solvent cementing must be done when the temperature is below 40oF, the following suggestions are offered: a. Store pipe, fittings, cement and primer in a heated area. b. Pre-fab as much of the system as possible in a heated work area. c. Joints that must be made outside should be protected with a portable shelter and heated with indirect heat to raise temperatures above 40 F prior to joining The shelter and heat should remain in place for at least two hours after joint assembly. ' d. Pipe and fittings must dry prior to joining and the joints should be kept dry until the cement has had sufficient time to set. CAUTION: DO NOT ATTEMPT TO -13- SPEED THE SETTING OR DRYING OF THE CEMENT BY APPLYING DIRECT ' HEAT TO THE SOLVENT WELDED JOINT. Forced rapid drying by heating will cause the cement solvents to boil off, forming porosity, bubbles and blisters in the cement film. ' 0. Handling of Primer and Cement Note: Observe the "use prior to" date. Cement has a limited shelf life. Do not permit solvent cement can to stand open. Do not use cement that has dried to the point where it becomes lumpy and stringy. Throw it away.' Do not attempt to thin out ' sluggish cement with thinner or primer. The solvents in the primer and cement are highly flammable, like a fast drying lacquer, and should not be used near an open flame. use ' them in a well ventilated area and avoid prolonged breathing of the fumes. Prolonged contact with the skin could cause a minor irritation. P. 1 Estimated Solvent Cement Requirements Cement requirements given in Table 8 should only be considered as a guideline for usage and could vary according to a wide variety of installation conditions. Further, these estimates should in no way be used to restrict the liberal cement application instructions recommended for the pipe. Table 6. Estimate of Number of Joints That Can Be Made Per Volume of Cement* Pipe Sizes Pint (Quart Gallons li" 130 260 1,040 3/4" 80 160 640 1" 70 140 560 1;" 50 100 400 IV 35 70 280 2" 20 40 160 2�" 17 34 136 3" 15 30 •120 4" 10 20 80 6" N/R 8 24 8" N/R 3 12 10" N/R N/R 10 12" N/R E N/R 6 *Each joint represents one socket in a fitting. ' Pipe for irrigation, especially: underground irrigation, has changed rapidly in the past few years. Pipe that is availalbe today is high quality, long-lasting material. When properly utilized, aluminum tubing should last 25 years and PVC plastic pipe installed under- ground has a life of 40 years or more. -14- POWER UNIT m ""x= -PUMP GATE VALVE BLACK IRON AIR RELIEF (PRESSURE RELIEF VALVE.., J VALVE ALUMINUM CHECK VALVE FLANGE ELESCOPING ASSEMBLY TELESCOPING ASSEMBLY PUMP STARTER G„ Li to'- 20'. PUMPDISCH 3S„ r% 9" PVC PIPE End Exhibit 23 AIR RELIEF VALVE Water & Energy Exhibit 24 Efficiency in Irrigation 1 • Irrigation Scheduling to Improve ' Water- and Energy -Use Efficiencies ' Much of the irrigation in the U.S is practiced in and regions where little or no rainfall oc- curs during the growing season. Under and conditions, irriga- tion water can be applied at ' fairly routine intervals and in routine amounts However, North Carolina is located in a humid region where irrigation must be planned in conjunction with prei,Wling rainfall conditions. In humid regions such as ours,. applying routine amounts of irrigation water at regular intervals will almost always. result in overirrigation and the needless waste of water and energy. You can make most efficient use of water and energy by ap- plying the right amount of water to cropland at the right time. Irrigation scheduling is the use of water management strategies to prevent overapplication of water while minimizing yield loss due to water shortage or drought stress. Many different crops are irrigated in North Carolina. 'These crops are grown under a wide range of soil con- ditions and production practices. Therefore, irrigation scheduling is an extremely important management practice for irrigators in North Carolina. Importance of Irrigation Scheduling Some irrigation water is stored in the soil to be removed by crops and some is lost by evaporation, runoff, or seepage. The amount of water lost through these processes is affected by irrigation system design and irrigation management. Prudent scheduling min- imizes runoff and percolation losses, which in turn usually maximizes ir- rigation efficiency by reducing energy and water use. (Of course, in situa- tions where not enough water was being applied, proper irrigation scheduling will increase energy and water use.) You can save energy by no longer pumping water that was pro- viously being wasted. When water supplies and irrigation equipment are adequate, irrigators tend to overir- rigate, believing that applying more water will increase crop yields. In- stead, overinigation can reduce yields bocause the excess soil moisture often results in plant disease, nutrient leach- ing, and reduced pesticide effective- ness. In addition, water and energy are wasted. The quantity of water pumped can often be reduced without reducing yield. Studies have shown that irriga- tion scheduling using water balance methods (to be discussed later) can save 15 to 35 percent of the water nor- mally pumped without reducing yield. Maximum yield usually does not equate to maximum profit. The op- timum economic yield is less than the maximum potential yield. Irrigation scheduling tips presented in popular farm magazines too often aim at achieving maximum yield with too lit- tle emphasis on water and energy use efficiencies. An optimum irrigation schedule maxdmizes profit and op- timizes water and energy use. Irrigation scheduling requires knowledge of • the soil • the soil -water status • the crops • the status of crop stress • the potential yield reduction if the crop retrains in a stressed condition. In this publication, it is assumed that the reader understands these basic relationships. Their importance to ir- rigation scheduling is briefly sum- marized below. The germs that are normally used in irrigation scheduling are summarized in the box on the back cover. For more information on these subjects refer to Extension Publi- cation A0452-1, Soil Water and Cooperative Extension Service • North Carolina State Univei* u Crop Characteristics Important to Ir- rigation Scheduling. Relating Soil -Water to Plant Stress - The amount of water that should be applied with each irrigation depends primarily on the soil and the amount of water it can retain for plant use, refowd to asplant-available water (PA n The amount of water removed from the soil by the plant since the last irrigation or rainfall is referraed to as the depletion volume Irrigation should begin when the crop comes under water stress severe enough to reduce crop yield or quality. The level of stress that will cause a seduction in crop, yield or quality depends on the kind of crop and its stage of development; the level varies during the growing season as the crop matures. For example, corn will tolerate more stress without caus- ing a yield reduction when the stress occurs during the vegetative stage as opposed to the pollination stage. Thus, determining when to irrigate is a scheduling decision that should take into account the crop's sensitivity to Recently, scheduling tcdWiiques have been developed that are based on the moisture status or stress condition of the crop. For example, to predict crop straws by infrared thcsmmetry, the temperature of the crop's leaves is related to transpiration rate. Remote sensing of crop stress using infrared satellite imagery is another method being evaluated. Although these methods hold promise for the future, most of the worst on them has been conducted in and regions. Guidelines have not been developed for humid regions such as North Carolina. In humid regions, the most reli- able method currently available for es timating when to irrigate is based on allowable depletion of PAW. The basic assumption is that crop yield or quality will not be reduced if crop water use is less than the allowable depiction level. In North Carolina, 50 percent depletion of PAW is rCCom- mended for most soils (Figure 1). However, allowable depletion may range from 40 percent or less in some coarse, sandy soils to as high as 60 to 70 percent in sorry clayey soils. Drought -sensitive crops (such as vegetable crops) tolerate less deple- tion than drought -tolerant crops (like soybeans or cotton). Influence of Rainfall In humid regions, the irrigation fre- quency and the arrxx= of water to apply are strongly influenced by seasonal rainfall. Efficiently and effec- tively supplementing rainfallis one of the gteamst challenges to ,irrigation scheduling in North Carolina. During periods when no rainfall occurs, I inch of irrigation water may be re- quired every three to four days. During a season when rainfall occurs iroqu=dy► irrigation may be aided only once or twice a month. In MM years, the need for and frequency of ir- rigation falls betwoen these ex. Frguna 2 illustrates the annual variation in rainfall at the RaWgh- Durham airport during the corn - growing season for the 30-year period from 1956 to 1985. Notice that the average rainfall duz* the growing season was nearly equal to the cumula- tive consumptive use for a corn crop. r ALLOWABLE DEPLETIO t r" F VOLAJUE POINTSOPERCENT FIELD CAPAC.M DEPLVED WILTING Flare C me rel lea ttlP between weer dlstrllwllon in ltte soli and ltta MOW of hdgatlon sdre"M whets 50 Percent d the PAW has beers depleted. Oa the average, then, enough rain- wata was received to satisfy crop needs, suggesting that irrigation was uruaecessary. But in some years more than enough rainfall was received, wha=. in other years rainfall was not adequate and irrigation was needed. 11=e data illustrate that the timing of rains is more impmtant to irrigation decisions than the total amount of rain- fall. Corn planted between April 10 and 15 consumes the most water and is most susceptible to water deficits ti= June 5 to July 5. During that 30- day period, corn requires about 0.25 inches of water per day, or a total of 7.5 inches. Figure 3, shows that in only three years between I956 and 1985 was rainfall adequate to satisfy the water needs of corn throughout this critical growth stage. The average 30- day rainfall was Approximately 4 in- ches, indicating that the average amount of irrigation water required was 3.5 inches during the 3 I'day period. But routinely applying that average amount would have been suitable in only 10 out of the 30 years. In 10 of the years, -applying 3.5 inches 30CORN CONSUMPTIVE 27 WATER USE TO BLACK LAYER FORMATION m 24 21 C 18------- - - -- --- - - J 15 Q 12 Z 9 30 YEAR AYERAG p� 6 RAINFALL DURING 3 GROWING SEASON 0 1955 1960 1965 1970 1975 1980. 1985 YEAR Fours 2. Rainfall duttnp the grovdng season V4410 to August 31) eat Me Rdelgu- Dtstuam dkporl from 1956 to 19M Car>sumpave use b the told amotad of wetter extcaded by a com crop duing the grovft season 1�0 1955 1960 1965 1970 1975 1980 1985 YEAR Flare 3. Yearly rainfal ftuctua Ilan at the Welgh-Durtuc>rt1 airport dur1rV the 30- day aft at moisture period for corn (,tune 5 - July 5) from 1956 to 99a5. C on- attripifm h the amourd d wader a corn crop.woWd exh d tram the ow dttilrlg the arWool 30•day period it uuil-wader Is not kn&K . would have been inadequate, and in the 10 remaining years it would have been excessive. The annual irrigation roquiremmts ranged from none to 7 inches. Most irrigation systems have the capacity to satisfy crop needs in the driest year or at least in 9 out of every 10 years. In this caample, the amount of irrigation water needed to satisfy crop demand during the critical growth phase in 9 out of 10 years was 63 inches, or more than 1.5 inches per week. Yet if this amount were ap- plied every week, ovairrigation would result 90 percent of the time. This example clearly shows that the weekly, monthly, and annual variability in rainfall must be taken into account when making irrigation decisions. Irrigation Scheduling Irrigation scheduling is the process of answering two basic questions: Do I need to irrigate? How much water shoWd I apply? Deferrntntng When to Wga to There are three ways to decide when to irrigate: • measure soil -water • estimate soil -water using an ac counting approach (the check book method) • measure crop stress Measuring Soil -Water. There are many different methods or devices for meal mg soil water. These in- clude thefeel method gravitational method tensiometers, electrical resis- tmrce blocks, neutron probe, Phene cell, and time domain reflectometer. These methods differ in reliability, cost, and labor intensity. For move in- formation on the operation, reliability, and cost of these methods, refer to Ex- tension Publication AG-452-2, Measuring Soil-Waterfor Irrigation Scheduling: Monitoring Methods and Devices Tensiometers and electrical resis- tance blocks are the most cost- efficient and reliable devices for measuring soil -water for the irrigation of North Carolina soils. Tensiometer 3 1 1 are best suited for sandy, sandy loam, and loamy soil textures, while electri- cal resistance blocks work best in silty or clayey soils. You should be aware that the calibration curves and recom mendations supplied by the manufac- turcr for these devices were developed for general conditions and are not ade- quate for specific soil conditions and fields. For best results, all soil -water measuring devices should be calibrated'for the major soils in each field being irrigated. Calibration pro- cedures for soil -water measuring devices are outlined in Extension Pub- lication AG-452-3, Calibrating Soil - Water Measuring Devices. Checkbook Method. The check- book method is an accounting ap- proach for estimating how much soil -water remains in the effective root zone based on water inputs and outputs (like a daily balance on a bank account based on deposits and withdrawals). Irrigation is scheduled when the soil -water content in the ef- fective root zone is near the allowable depletion volume. Some of the simpler checkbook methods keep track of rainfall, evapotranspiration, and irrigation amounts. More sophisti- cated methods require periodic meas- ureamats of the soil -water status and moisture -use rates of the crop: Some methods may even require inputs of. daily temperawre, wind speed, and solar radiation amounts. Checkbook methods require detailed daily record keeping, which can become time consuming for the more complex methods. One of the ad- vantages of the checkbook approach is that it can be programmed on a com- puter. Computer prograrhrs have been developed to handle the accounting and provide timely and sometimes precise scheduling recommendations. Some of the more advanced programs can predict the effect of an irrigation or irrigation delay at a given growth stage on crop yield and maturity date. Computer programs can be very reli- able tools for scheduling irrigation; however, it is very important to remember that the computer recom- mendations are only as good as the data you supply. Regardless of the method used to estimate or measure soil -water, there will be occasions when the soil will have reached the "turn on" level of dryness, yet your judgment suggests that irrigation should be delayed. For example, if the crop has not reached the most critical stage and the water supply is in danger of being exhausted before the end of the irrigation season, then irrigation should be delayed. This delay may cause some reduction in yield or quality, but the reduction . would be greater if the water supply became depleted before the crop reaches a more. critical stage of growth. If a high probability of rain- fall has been predicted during the next one or two days, it may be ad- vantageous to wait and see before starting to irrigate. . This decision must also take into account the capacity of the irrigation system. If the system is already being used to full capacity and water sup- plies are sufficient, then irrigate on schedule. If predicted rainfall does not occur, it is impossible to get back on schedule when the irrigation equip- ment is already being used to full capacity. A wait and set approach is practical only when the irrigation sys- tem is not being used at full capacity. DehwWning HOW Much to Irrigate Enough irrigation water should be ap- plied to replace the depleted PAW within the root zone and to allow for irrigation inefficiencies. Root depth and root distribution are important be- cause they determine the depth of the soil reservoir from which the plant can extract available water. About 70 percent of the root mass is found in the upper half of the maximum root depth. Under adequate moisture condi- tions, water uptake by the crop is about the same as its root distribution. Thus, about 70 percent of the water used by a crop is obtained from the upper half of the root zone. This zone is referred to as the effective root. depth This depth should be used to compute the volume of PAW. Irriga- tion amounts should be computed to replace only the depleted PAW within the effective root zone. The depleted volume is referred to as the net amount of water to be replaced. Additional water must be ap- plied to account for irrigation inef Monitor Soil Moisture Does Solt M.nhtoring Indicate It's Time To Irrigate YES NO DELAY Will Crop Yield or IRRIGATION IRRIGATE Quality Be Seriously Reduced If Irrigation Is Delayed YES NO Will Water Supply NO Be Adequate For Remainder Of Growing Season is This the YES NO Most Critical Crop Stage to Irrigate NO I Is Rainfall Predicted YES Within Y or 2 Da s YES ffgure 4. Doily decision process required to scthedide ir4gWon effectively. 4 I ficiencies so that the desired (net) amount reaches the root zone. Inef- ficiencies might include leakage at couplings, surface runoff, or percola- tion below the effective root depth. Irrigation efficiency is typically 70 to 80 percent of the total water applied. Thus, if the net irrigation amount re- quired to replace the depletion volume is 1 inch and the irrigation efficiency is 75 percent, the total amount of ir- rigation water needed to apply .l inch of net water is approximately 1.3 in- ches (the net amount, 1 inch, divided by the irrigation efficiency of 0.75). This amount (13 inches) is referred to as the gross water application. For a discussion on strategies to maximize irrigation efficiency, refer to Exten- sion Publication AG-452-5, Irrigation Management Strategies to Improve Water and Energy Efficiencies There may be occasions when only part of the depletion volume should be replaced by irrigation. For example, if irrigation replaces all the depletion volume, there is little or no PAW storage remaining within the ef- fective root zone should a rainfall occur soon after the irrigation. In this situation, most of an ensuing rainfall amount could be lost through runoff or percolation. Applying only part of the scheduled amount of irrigation water in anticipation of rainfall will result in more efficient use of water and energy, although this approach may require more frequent irrigation. The above discussion has shown that determining when and how much to irrigate is a complex decision - making process. Critical elements of this process are summarized in Figure 4. Every irrigator must evaluate these critical elements daily to utilize water and energy efficiently and effectively. The following examples demonstrate two irrigation scheduling procedures recommended for North Carolina. IrrigalJon Scheduling: Examples Calibrating soil -water measuring equipment and measuring soil -water am-ft fast steps in developing an ef: festive irrigation schedule. The infor- mation obtained allows you to deter- mine when the soil -water content has reached the normal irrigation range. The calibration data are used to deter- mine the readings of the soil -water measuring device at the allowable depletion volume, usually 50 percent depletion of PAW. Using a ten- siometer for irrigation scheduling is demonstrated in the following ex- ample. A similar pq codure is fol- lowed if electrical resistance blocks or one of the other soil -water measuring devices is used. Inigafion Scheduling Using Tensfomefws A calibration curve showing soil - water tension (tensiometer reading,) versus water content for a sandy soil is plotted in Figure 5. From this graph, field capacity is estimated to occur where the steeper portion of the carve begins to flatten out, at about 10 cen- tibars (cb). Field capacity occurs in a sandy soil about one day after a soak- ing rain. The water content at 10 cb is 020 wrin (020 ukAm means each inch of soil depth contains 0.20 inches of � 0.3 r FtELD CAPACITY 0 c O,z �50% DEPLETION OF PAW La Z WILTING POINT --------------- z 0 o. t (........................... w START IRRIGATION 0 0 10 9 30 40 50 60 70 �15pp TENSION (centibors) Rgure 5. Cdibroiion curve of water content versus tenslorneter reocMV (ternWO. Field capacity [s rrorrridl k t gxeted to be the poW cd which the rate of decroze d wrier conWnt versus terWw flattens out. In ihts cwo. abaci 40 cb. TdWe 1. Determirilrtg When nand How Much to Wgate Calcuk ding When to Irrigate Calcafiattn0 Mow Much to 1rr10ade Plant -available water PAW - field capacity- wilting point - 0.20 in.fln.- 0.08 indln. - 0.12 in. fin. 50 percent deptetion of PAW - 0.42 In./in. x 0.50 - 0.06 in./in. Water content at 50 percent depletion water content (field capacity) minus allowable depletion - 0.20 In. /in. - 0.06 In. /in. - 0.14 In./in. Not irrigation amount (la w&hk oh stage) - depletion volume times effective root depth - 0.06 In./in. x 8 in. - 0.48 In./hWIon Gross water appicaion - net amount divided by krfgation. efficiency - 0A8 (n.10.75 = 0.64 in./Irrigation Not irrigation a aunt (tasseQnp stage) - 0.06In./in. x 12In. - 0.72 in./Vdgat[on Tension when water content is a 14 In M. Gross water opplI atlon read from plot (Fig. 5) at a 14 In.1in. - 0.72 h 10.75 30 cb _ - 0.96 inArrigation 5 LI E water). The PAW of this soil as calcu- lated in Table 1 is 0.12 in./in.; there- fore, the allowable depletion (one-half of PAW) is 0.06 inlet. The water con- tent of the soil when irrigation should begin is 0.14 initn. The correspond- ing tension at this water content is 30 cb. Therefore, irrigation water should be applied to this soil when the ten- siometer reading reaches 30 cb. At the time of irrigation, the effec- tive root depth must be known in order to detamnine the total amount of irrigation water to apply and to install tensiometers or electrical resistance blocks at the appropriate depth. As dis- cussed earlier, the effective root depth represents the depth of soil from which the plant extracts most of its water. Met effective root depth in- creases during the growing season as the crop develops. It begins at zero at planting and increases to its maximum depth by the time the crop reaches its reproductive stage of growth, which o=us about midseason for most craps. In North Carolina, soil condi- tions usually Limit the maximum effec- tive root depth to about 12 inches. When irrigation is scheduled during early growth stages before maximum root development, assume that the rate of root elongation increases linearly from planting time up to the maximum effective depth of 12 inches at midseason. For example, corn reaches its maximum effective root depth of 12 inches at the tasseling growth stage, 60 to 65 days after plant- ing. Before tasseling, the rate of effec- tive root growth is about 0.2 inches per day (12 inches/60 days). Thus, at the knee-high growth stage, 40 days after planting, the effective root depth is about 8 inches (0.2 inch/day x 40 days) The amount of water to be added at each irrigation is determined by Table 2. Example of k6gaflon Scher uUM Ustng a Skrq eie Checkbook Approach' PAW in son at start Qor=Mff + Not PAIN in scoff end We of day use for day Rainfall Irrigation of doy Convrmxo ' (inches) (%of PAM (inches) (Inches) (Inches) (Inches) (%of PAV4 5-31 1.00 C44 100 Soaking rain, FC assumed 6-1 1.44 100 0.14 4.30 90 , 2 1.30 90 0.15 IA5 80 3 1.15 80 0.16 0.99 69 4 Q99 69 0.17 0.68- 47 5 Q82 57 0.18 0.04 Q68 47 Time to irrigate 6 0.68 47 0.19 0.04 0.72 1.25 87 7 1.25 87 020 0.15 1.20 83 8 4.20 83 0.21 0.01 1.0D 69 9 1.00 69 Q 22 Q88 61 10 0.88. 61 0.22 0.66 46 Titre to irrigate 11 0.66 46 0.23 0.72 1.15 80 12 1.15 80 0.23 0.20 i A 2 78 13 1.12 78 0.23 0.89 62 14 0.89 62 0.24 Q65 45 Time to irrigate 15 Q65 45 0.24 0.08 0.72 4.21 84 16 1.24 84 0.24 0.19 1.16 81 47 1.16 81 0.24 Q92 64 18 Q92 64 '0.25 1.26 1.44 100 0.491r1. resin above FC 19 1 A 100 Q25 Q31 1.44 100 0.06 in. rain above FC 20 1.44 100 0.25 4.19 83 21 iA9 83 0.25 0.94 65 22 0.94 65 0.26 0.68 47 Time to Irrigate 23 0.68 47 0.26 Q72 1.44 79 24 1.14 79 0.26 0.88 61 25 Q88 61 0.26 0.62 43 Time to kdgate 26 0.62 43 0.25 Q72 1.08 75 27 C08 75 025 Q83 58 ()itW stage, com slWM) 28 0.83 58 0.25 0.72 1.30 90 frdgate sooner than WX 29 1.30 90 0.25 0.21 1.26 88 30. 1.26 88 0.24 0.38 1.40 97 'Sandy loan U A of ooftxutton a =r0e. Effective tool none owned to to 12 kx *m Totd PAW. o.12 x 12 tn. = i A4In. Impale at 5M of PAW. bloo- tlan CnXK nJ based on 50% depleifon of I A4 inches wti Ch b a net Mount of 0.72 finches. volues shown do not tck4a hWk)n k*Mderxy. . 2Consunnve use for com from Rgure 7. Plon&Q osw ri)d to be Apri 14 so June 1 oarto 45 dot's offer plonWO -'Ro rdl from RcWghd?Lrham airport 19M 0 multiplying the allowable depletion by the effective root depth. For ex- ample, if irrigation is scheduled when corn has reached the knee-high stage, and the effective root depth is, 8 in- ches, the irrigation amount is. then 0,48 inches, as shown in Table 2. This represents the net (desired) irrigation amount. Assuming an irrigation ef- ficiency of 75 percent, the gross water application amount is 0.64 inches. Once corn reaches the tasseling stage, the effective root depth has increased to 12 inches. The net irrigation amount at.this stage is 0.72 inches and the gross water application is 0.96 in- ches. Frequently, irrigation systems in North Carolina have been sized to apply approximately 1 inch of water every throe to four days, which is a general rule of thumb to satisfy ex- pected peak -use demands. This amount would be appropriate in the above example when corn has reached the tasseling stage. But notice that this amount of water is 50 percent more than should be applied at the knee- high stage. Few irrigators adjust their application amount during the grow- ing season, which often results in over - irrigation early in the season. Apply- ing the design system capacity of 1 inch at the knee-high stage in the above example would result in apply- ing 024 inches per irrigation that would percolate below the effective root zone. Thus, the irrigation efficien- cy would be reduced from 75 percent to about 50 percent. This wastes water and energy. Locating Sofl Woter Measuring Devices In general, soil -water should be measured at the center of the effective root zone. If the effective root depth is 12 inches, the soil -water measuring device should be installed at a depth of about 6 inches. When an irrigated field contains more than one soil type, at least one device should be installed within each major soil type in the field. The above calculations should also be made -for each different soil. When stationary sprinklers are used (such as solid -set or permanent irriga- tion systems), the system should be managed such that an irrigation zone encompasses only soils with similar soil -water properties. In this manner, irrigation amounts can be adjusted ac- cording to the soil -water retention properties within a particular zone. To check the computed irrigation amount, a second soil -water measur- ing device can be used at the bottom. of the root zone to indicate when ir- rigation should stop. The two soil - water measuring devices are used as an on -off switch, as shown in Figure 6.One device (the shallow one) is in- stalled in the center of the effective root zone and indicates when irriga- tion should start. The second device, installed at the bottom of the root zone, indicates when irrigation should stop. As soon as the root zone is rewetted to field capacity, water begins to percolate below the effec- tive root zone. The percolation is indi- cated by a decrease in soil -water tension of the lower tensiometer. As soon as the tension trading on the deep tensiometer starts to decrease, ir- rigation should be stopped. Scheduling irrigation is more dif- ficult for mechanical -move type irriga- tion systems (center pivots or hard hose travelers) because the irrigator must anticipate the time required for the system to [Hove across the field. In this situation, irrigation must be started sooner, typically after 30 to 40 percent depletion of PAW so that the last section irrigated will not be drier than 60 to 70 percent depleted. The situation is further complicated by rainfall events occurring during this period. The PAW content may be uniform following a rainfall, but depending on the time required for the system to make a complete cycle, PAW may vary across the field by 50 percent following irrigation. Shallow tensiometers can still be used to determine when to irrigate, but irrigation must be started sooner so that the last portion to be irrigated does not become too dry. Deeper ten- siometers should be loci near the midpoint of the travel cycle. They should be monitored as the system passes to determine whether the proper amount of water is being ap- plied. If no change in the tensiometer reading is observed as the system pas- ses, too little water is being applied and the travel speed should be reduced. likewise, if the tensionneter reading decreases before the system is 90 percent past the tensiometer, too munch water is being applied and the travel speed should be increased. With mechanical -move systems, soil - water measurements are used in con- junction with the checkbook approach to schedule irrigation properly and ac- count for the additional soil -water depletion that will occur while the sys- tem travels across the field. - Wgafion Scheduling Using the Checkbook APProach The checkbook approach to irrigation scheduling involves a daily account- ing of water withdrawals and addi- tions to the effective root zone. The additions include rainfall and irriga- tion amounts and the withdrawals in- clude crop water use, runoff, and percolation. Rainfall and irrigation can be measured with rain gauges installed above the crop canopy in the irrigated field. Plant withdrawals can be es- timated from crop soil -water use curves or by measuring pan evapora- tion. Moisture use curves such as those shown in Figure 7 indicate the amount of water (consumptive use) that a crop would remove from the soil if the atmospheric evaporative demand was high; that is, on a clear, warm day if the amount of water stored in the effective root zone is suf- ficicnt. When these conditions arc not pi,esent, actual consumptive use will be less than the consumptive use values shown -in Figure 7. For'ex- ample, on a cool, rainy, or very over- cast day, consumptive use may be near zero. Consumptive use rates should be adjusted to reflect prevail- ing weather conditions. Daily pan evaporation measure- ments reflect the effects of prevailing weather conditions. Pan evaporation is approximately equal to potential evapotranspiration (PM. Evapotranspiration is the process by which water is lost from the soil sur- face by evaporation and by the transpiration process of plants grow- ing on the soil. Potential evapo- transpiration (PET) is rite maximum amount of water that could be lost through this process under a given set of atmospheric conditions, assuming that the crop covers the entire soil sur- face and that the amount of water present in the soil does not limit the process. However, when pan evapora- tion is used to estimate PET, a crop coefficient is required to adjust the pan evaporation value to actual evapotranspiration (AM). AET is the actual amount of water removed from the soil and can be limited by the crop or by the water content of the soil. Actual evapotranspiration equals PEr (pan evaporation) for an actively growing crop that'eompletely shades the soil surface (full crop spy) and is growing in a soil near field capacity. But a young seedling does not transpire at the same rate as a crop with full canopy: In fact, during mach of the growing season, AET is less than PET because the crop canopy is small or the crop is approaching senes- ccnce and not transpiring at its peak rate. The crop coefficient corrects for the difference between AET (as limited by the crop) and PET (a func- tion of atmospheric conditions). Crop coefficients for many plants have been developed. An example crop -coefficient curve for corn is shown in Figure S. AET can also be limited when the soil becomes too dry to supply water to plant roots so that the plant can transpire at PET. The plant undergoes temporary wilting when this occurs. The checkbook ap- proach includes no corrective measures to account for soil limita- tions. It is assumed that the soil does not limit water supply to the crop as long as PAW is not depleted below 50 percent. The National Weather Service records pan evaporation at several weather stations across the state. This information can be obtained from the local Extension Service office through the CAROU NE network. Pan evaporation can also be measured on site with a fairly large pan, such as a washtub. The pan should be covered with some type of screen or netting (with openings approximately 1 inch wide) to keep birds and animals from drinking the water. The most common source of error using the checkbook approach occurs in estimating water losses due to runoff and percolation losses; that is, estimating the effective rainfall or irrigation that remains in the effective root zone. These carers accumulate as the season progresses. For best results, it is necessary to measure soil -water several times during the growing season (preferably every two to three weeks) to make pe- riodic corrections of the checkbook balance of soil -water. To use the checkbook method, you mast begin computations when the soil is at a known water contenL Held capacity is the usual starting point and should be assumed to occur soon after a rainfall or irrigation of an amount large enough to wet the effec- tive root zone. For many of the loamy soil textures found in North Carolina (root zone textures consisting of loamy sand. sandy loam, loarn, or sandy clay loam), field capacity can be assumed to occur one day after rainfall or irrigation. A simple checkbook approach for scheduling irrigation is shown in 11 Table 2. Migation amounts are com- puted as shown in Table 2. Notice that many of the adjustments discussed above, which are needed to correct for potential errors, have been omitted. The checkbook method becomes time consuming and tedious but more reli- able when these corrections are in- auded. When data needed to make corrections are available, the use of a computer program is recommended. Technical Assistance IS Available While simple in concept, irriga- tion scheduling is rather complex in practice. As costs of energy and water continue to increase, irrigation scheduling will become increasingly important. By making more efficient use of both energy and water, irriga- tion scheduling can save you money. Your county Cooperative Extension TASSELING SILKING 0.3 .o 0.2 KNEE HIGH EARLY DENT N m BLACK LAYER w Q 0.1-MERGENCE D 0 20 4D 60 so 100 120 140 DAYS AFTER PLANTING � sche�ng d�eciskm sshouse by � be �u::ed to efuarr�W by � wderof .con- aw ptlon by the crop during the growing season TASSELING SIL KING 1.1 . 1 = 0.9 !q 0.8 EARLY DENT 0.7 LL. 0.6 KNEE HIGH BLACK LAYER O 0.5 O 0.3EMERGENCE U 0.2 0.1 0 0 20 40 60 so 100 120 140 - DAYS AFTER PLANTING Rome 8. Crop coetiidetlt ctrve for corm for acilusting Pan evaporctlon to adud evapolransptra8or► of the crop. For mast crops growing In sills wtlh non matting sill malOe, $1e OD%Mckx t wW be 1 curing the peck molslue-use pedoc% h- dlcaft W AET Is equal to evapatadlon I m a screened Class A ow porcom Service and Soil Conservation Service can help with irrigation decisions. Their staff members know how to apply irrigation scheduling techni- ques. Irrigation consulting and scheduling services are also available in some areas. `I J 0 End Exhibit 24 1 u Soil, Water, and Plant Terms Used in Irrigation Scheduling Term Defini3lon Reid Capacity (FC) The sail -water content after the force of gravity has drained or removed all the water It can, usuolty 1 to 3 days after rainfall.. Per7Ttm nt Wiffing Point (PIMP) The sail -water content of which hedlhy plants can no longer extract water from the soil at a rate fast enough to recover from wilting. permanent willing point Is considered the lower omit of plant- available water. Pidnt-AVaiiab(e Wafer (PAM The amount of water held in the soil that Is available to plants; the difference be- tween field capacity and the permanent wilting point. Depteiion Volume The arnount of plant-ovalicrbre water removed from the soar by plants and evaporatlon from the soil surface. Allowable Depiefian Volume The amount of plant-ovdfable water that can be removed from the sail without seriously affecting plant growth and development. Effective Root Depth The upper portion of the root zone where plants gel most of their water. Effective root depth Is estlrrated as one-half the maximum rooting depth. North Carotins COOPERATIVE F.lCiTMION ' SERVICE Prepared by R. O. Evans, Extension Agrictrltwal Engineering Specialist R. E. Sneed, Extension Agricultural Engineering Specialist D. K Cassel, Professor of Sol Science C w ■w� . 9W NC Department of Economic mV and Community Development This publrcadon was produced by the North Carolina Cooperative F-xWnsion Service with support provided by the Energy Division, North Carolhta Department of Economic and Community Development; from petroleum violation escrow funds. The opinions, findings, conclusions, or recommendations expressed herein are those of the authors and do not necessarily reflect the views of the Energy Division, North Carolina Department of Economic and Community Development ' Published by THE NORTH CAROLINA COOPERATIVE EXTENSION SERVICE ' North Carolina State Unlorsity at Raleigh, North Carolina Agricultural and Technical State Universityal Greensboro, and the U.S. Departmentol Agriculture, cooperating. State University Station, Raleigh, N.C.. A.C. Wells, Director. Distributed in furtherance of the Acts of Congress of May Band June 30.1914. The North Carolina Cooperative Extension Service Is an equal opportunitylafflrmative action employer. Its programs, activities, and employment practices are available to all people regardless of race, color, religion, sex, age, nagonal origin, handicap, or political affiliation. BAl — 2M — T'AH — 210308 AG-452-4 2.000 copies of this public document were printed at a cost of $1.007.00, or $.50 per copy. 1 Exhibit 25 ' Systems Operations Guide ' System Start -Up 1. Attach traveler to hydrant and open hydrant valve fully. ' 2. Pull out traveler hose slowly. (make sure to observe buffer areas) 3. Move engine to lagoon and then prime punp. 4. Make sure ground entry gate valve is open fully. ' 5. Start engine and leave engine at idle speed until all air is purged from the system lines. ' 6. Raise engine speed until proper pump pressure is met. 7. Start traveler engine and allow engine to warm. ' 8. Engage traveler drive and set travel speed to designed speed. 9. Make sure the gun is set on the designed arc (270) and that no buffer areas are being violated. ' System Shut Dorm 1. The traveler is designed to shut down automatically when the gun cart ' reaches the traveler. 2. After the traveler stops, lower the engine speed to idle. ' 3. Shut down the engine. 4. 'Shut the hydrant valve completely and move the traveler to the next hydrant location. . 1 5. Repeat system start-up. 6. If at the last hydrant location, move pump and traveler to storage area. ' Winterization ' 1. Open all drains in the system. (pipeline, pump, traveler, etc.) 2. After all water has drained from the system lanes, close the pipeline drain valves. End Exhibit 25 1 Systems Operations Guide 1 Pa 2 Winterization Cont. 3. Open ground entry gate valve and pour in a small amount of anti, -freeze. This will help to prevent the valve from freezing. 4. Leave the ground entry gate valve slightly open. Maintenance I. Follow all maintenance manuals supplied with the system. 2. Replace any worn or damaged parts as soon as possible. (gaskets, hoses,etc.) ' 3. Coat the inside of the impeller housing with lubricant to help prevent corrosion. 4. Grease hydrant stems at least annually. General ' 1. Be sure to follow the waste plan as it is designed. 2. Observe all buffer zone areas. 3. Make sure all equipment is in good working condition before pumping. ' 4. Always start the engine slow and stop the engine slow. If the system is brought up to full speed before all of the air is out of the lines, or is stopped without slowing to idle speed, severe damage may ' result. s► ENGINEERING, INC. � BOX 98, YOUNG AMERICA, MN 55397 1 TRI-ACTION IRRIGATION VALVE Vs. 'Patent Na 3766942 FIELD PROVED - THOUSANDS IN USE UNIQUE DESIGN allows installer to set Pressure Relief feature in the field to match PSI rating of PVC or Asbestos Cement Line - Eliminates inventory problems. INSTALLED ON ONE THREE-INCH NIPPLE IN ANY POSITION - Saves installation costs. Exhibit 26 (612) 457-3100 THE IRRIGATION INDUSTRY'S ONLY LOW COST COMBINATION ACTION VALVE WITH THESE FEATURES BODY IS AIRCRAFT -TYPE HIGH TENSILE ALUMINUM AND STEEL PARTS ARE PLATED - Provides long, trouble -free service. CENTERLESS GROUND STEEL SPRING. allows Instant free flow when PSI setting is exceeded - To protect against costly pipeline repairs. STOCK. NO. DESCRIPTION • PRESSURE RELIEF • VACUUM RELIEF • AIR RELIEF- TAV 100 HI -PRESSURE TRI-ACTION VALVE - calibrated from 50 to 130 PSI (can be used for pressures to 160 PSI). Shipping Wt. 24 lbs. TAV 101 LO-PRESSURE TRI-ACTION VALVE - calibrated from 0 - 50 PSI. Shipping Wt. 24 lbs. Exhibit 27 ' Calibration Procedures for Wastewater Application Equipment LOAD AREA METHOD 1 J.C. Barker, R.O. Evans, and D.A. Crouse 1 Information presented in manufacturers charts are based on average operating conditions for relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. For pump and haul application equipment, ' application rates and patterns may vary depending on forward travel and/or PTO speed, gear box settings, gate openings, operating pressures, spread widths and overlaps. ' Equipment should be calibrated on a regular basis to ensure proper application rates and uniformity. Calibration is a simple procedure involving collecting and measuring the material being applied at several locations in the application area. Calibration helps ensure that nutrients from animal waste are applied efficiently and at proper rates.. Pump and Haul Application Systems: Liquid applicators and tank spreaders are an alternative to irrigation systems for transporting and applying liquid lagoon effluent, liquid manure slurries, and lagoon sludges. Proper ' location and design of pumping and loading pads are necessary to protect equipment and operators and avoid damaging the lagoon dike or embankment. Care should be taken to minimize spills during loading and transport. ' Semi -solid i PP (slurry)' slu applicators can be calibrated by one of two methods:Load Area Method and Weight Area Method. Liquid applicators are best calibrated by the Load Area Method. ' Load Area Method To use the load area method, you must know the spreader capacity. Spreader capacity is ' normally rated by the manufacturer and often is indicated on the application equipment. Liquid spreaders are normally rated in gallons while semi -solid spreaders are rated in either bushels or cubic feet. ' As the name implies, the Load Area method involves applying a full load to a measured area. For ease of measurement, it is best to use a rectangular field pattern. For PTO driven ' spreaders, application rate is dependent on ground speed so a uniform speed must be maintained throughout the swath length. Ground driven applicators apply reasonably uniform rates independent of ground speed. ' Load Area Method Calibration Procedure 1. Spread at least one full load of manure in a rectangular field pattern. 2. Measure the length and width of coverage. Do not include the outer fringe areas of the coverage which receive much lighter applications than the overlapped areas. 3. Multiply the length (feet) by the width (feet) and divide by.43,560 to determine the coverage area in acres. 4. Divide the weight of load of manure in the spreader by the acres covered to determine the application rate in tons per acre. 5. If the application rate is not acceptable, repeat the procedure at different spreader settings and/or speeds until the desired application rate [gallons per acre] is achieved. End Exhibit 27 CALIBRATING LIQUID MANURE SPREADERS USING THE LOAD -AREA METHOD 1. Determine the capacity of the manure spreader. a. gallons 2. Spread at least one full load using the regular spreading patterns of the applicator. Trial .1 Trial Trial b. forward speed, gear, or throttle setting c. pto speed or setting d. spreader gate setting 3. Measure the. area of spread e. spread area width f. spread area length g. spread area (e X f) h. spread area (g 143,560) 4. Compute the manure application rate: i. number of.loads spread j . capacity per load (a) k. total manure spread (i X j) 1. application rate (k / h) 5. Compute the nutrient application rate: ft ft ft2 acre gallons gallons gal/ame m. manure analysis N lbs/ 1000 gallons P205 lbs/ 1000 gallons K20 lbs/ 1000 gallons n. application rate N lbs/acre 0 X m / 1000) P205 lbs/acre K20 lbs/acre 6. If the application rate is not acceptable, repeat the procedure at different spreader settings and/or speeds (item 2) until the desired application rate is achieved. ' EXHIBIT 28 ' This Exhibit shows estimated maximum Total Dynamic Heads (TDH) and maximum pressures on the discharge side of the irrigation pump for a proposed set of pumping parameters. These values are shown for each- pull. The pump pressures shown are not reel pressures but are being estimated at just ' a few feet downstream from the irrigation pump. If the farmer would change these parameters (i.e. gallons per minute, piping layout, or irrigation nozzle pressure) the TDH and pump pressures would change from those shown in this Exhibit. In addition, if the gun cart elevation changes within the ' same pull the nozzle pressure will change. This means you will be putting out more or less water as the elevation changes. Keep a close eye on this if your elevation changes are over 5 feet in the same pull. ' The engineer is providing these calculations to give the reader some dance on how to calculate P g � � ' their own pressure settings. One word of caution, the only way to know for sure what your pump pressures should be for each pull is to calibrate your irrigation equipment. This means to set the nozzle outputs, record the nozzle pressures by a gauge and have someone record the pump pressures at that nozzle pressure. This way you can set your pump pressures properly each time you pull out your gun cart and be assured you are close to the target irrigation amounts. Do some spot checking of your nozzle pressures each time you set up irrigation in a particular field so you know things are still in calibration. If nozzle pressures do not look right, go back over your system to make sure you are still in calibration. Please refer to the body of the CAWMP and many of the other exhibits for additional details about irrigation. EXHIBIT 28 FIELD 1 PULL 1 (F1-PI) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) "*"' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 130 *` 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 5820 "** 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -40 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP EXHIBIT 28 PRESSURE IN PSI PAGE 1 50.00 0.00 0.38 0.32 0.00 10.83 0.00 0.00 59.70 0.00 -17.32 4.33 6.49 114.73 110.40 3.7 FT./100 FT, 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.87 0.74 0.00 25.03 0.00 0.00 137.90 0.00 -40.00 10.00 15.00 8 2 255.03 ww� w w ■w ww >.w w■ w ww ww w ■w w wry w w ww ■■■ w FIELD 1 PULL 2 (F1-P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI •rw,rnw NOZZLE PRESSURE (PSI) *"' 50 4 INCH ALUMINUM PIPE 0 *'* 6 INCH ALUNIMUM PIPE 130 *'* 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 6020 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 "* 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -45 SUCTION HEAD 10 '^`• MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 2 50.00 0.00 0.38 0.32 0.00 11.21 0.00 0.00 59.70 0.00 -19.48 4.33 6.49 112.94 108.61 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT, 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FTA 00 FT. PRESSURE IN FEET 115.50 0.00 0.87 0.74 0.00 25.89 0.00 0.00 137.90 0.00 -45.00 10.00 15.00 260.89 250.89 W w = w = w = = m m = = ' = = = = w FIELD I PULL 3 (F1-P3) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 6 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SOR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) *"' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 240 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 6220 '•" 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -50 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 3 50.00 0.00 0.69 0.32 0.00 11.58 0.00 0.00 59.70 0.00 -21.65 4.33 6.49 111.47 107.14 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 1.60 0.74 0.00 26.75 0.00 0.00 137.90 0.00 -50.00 10.00 15.00 257.49 247.49 m m m m m m m m = m m m m m = m CALCULATING PRESSURES AND HEAD -LOSSES FOR WILSON'S SWINE FARM FIELD 1 PULL 4 (F1-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FTJ100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI �r+frsiM+t� w,►rr,ewwww NOZZLE PRESSURE (PSI) "*" 50 4 INCH ALUMINUM PIPE 0 =" 6 INCH ALUNIMUM PIPE 130 4 IN. HARD CONNECTING HOSE 20 *"* 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR28 6420 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -54 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 4 50.00 0.00 0.38 0.32 0.00 11.95 0.00 0.00 59.70 0.00 -23.38 4.33 6.49 109.79 105.46 3.7 FT./100 FT. 0 FT.1100 FT. 0.43 FT.1100 FT. 0 FTJ100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.87 0.74 0.00 27.61 0.00 0.00 137.90 0.00 -54.00 10.00 15.00 253.61 243.61 CALCULATING PRESSURES AND HEA12 LOSSES FOR WILSON'S SWINE FARM FIELD 'I PULL 5 (F1-P5) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FTJ100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI w«w�wrw,►�w NOZZLE PRESSURE (PSI) *"* 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 6620 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -55 **'" SUCTION HEAD 10 MISC. LOSSES 15 **' TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 5 50.00 0.00 0.00 0.32 0.00 12.32 0.00 0.00 59.70 0.00 -23.81 4.33 6.49 109.35 105.02 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET ,er�reeararr 115.50 0.00 0.00 0.74 0.00 28.47 0.00 0.00 137.90 0.00 -55.00 10.00 15.00 252.60 242.60 m CALCULATING PRESSURES AND HEAR -LOSSES FOR WILSON' FIELD 2 PULL 1 (F2-P1) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FTJ100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI ,ewr�errrrrr�r art,rrraf* NOZZLE PRESSURE (PSI) '*i' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 690 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 0 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -10 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 6 50.00 0.00 2.00 0.32 0.00 0.00 0.00 0.00 59.70 0.00 -4.33 4.33 6.49 118.51 114.18 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FTJ100 FT. 0 FT./l00 FT. 14.29 FT.1100 FT. 0 FT.1100 FT. PRESSURE IN FEET 115.50 0.00 4.61 0.74 0.00 0.00 0.00 0.00 137.90 0.00 -10.00 10.00 15.00 273.75 263.75 m m m m m m m m m m m m m m v FIELD 2 PULL 2 (F2-P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET ,r.�,rf PSI rrkr,r NOZZLE PRESSURE (PSI) """' 50 4 INCH ALUMINUM PIPE 0 "* 6 INCH ALUNIMUM PIPE 950 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 0 6 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -5 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE'SIDE OF THE PUMP PRESSURE IN PSI 50.00 0.00 2.75 0.32 0.00 0.00 0.00 0.00 59.70 0.00 -2.16 4.33 6.49 12�,� 117.09 EXHIBIT28 PAGE 7, 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 6.35 0.74 0.00 0.00 0.00 0.00 137.90 0.00 -5.00 10.00 15.00 280.48 270.48 r FIELD 3 PULL 1 -(F3-P1) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SOR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET . PSI NOZZLE PRESSURE (PSI) '"' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 200 4 IN. HARD CONNECTING HOSE 20 '** 4 INCH PVC PIPE, SDR21 0 "* 6 INCH PVC PIPE, SDR26 1250 8 INCH PVC PIPE, SDR21 0 *'• 10 INCH PVC PIPE, SDR21 0 '** 3 INCH COIL PIPE (REEL) 965 "* 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 5 "** SUCTION HEAD 10 MISC. LOSSES 15 "** TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP EXHIBIT28 PRESSURE IN PSI PAGE 8 50.00 0.00 0.58 0.32 0.00 2.33 0.00 0.00 59.70 0.00 2.16 4.33 6.49 125.91 121.58 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. o FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 1.34 0.74 0.00 5.38 0.00 0.00 137.90 0.00 5.00 10.00 15.00 ,t•*•0.8• 290.85 280.85 FIELD 3 PULL 2 (F3-P2) LAGOON I.D. FOR IRRIGATION: SINGLE_ STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./l00 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET . PSI NOZZLE PRESSURE (PSI) '*' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 200 4 IN. HARD CONNECTING HOSE 20 "* 4 INCH PVC PIPE, SDR21 D 6 INCH PVC PIPE, SDR26 1450 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 7 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 9 50.00 0.00 0.58 0.32 0.00 2.70 0.00 0.00 59.70 0.00 3.03 4.33 6.49 127.15 •122.82 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./l00 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 1.34 0.74 0.00 6.24 0.00 0.00 137.90 0.00 7.00 10.00 15.00 293.71 283.71 FIELD 3 PULL 3 (F3-P3) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FTJ100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI k NOZZLE PRESSURE (PSI) *"* 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 1650 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 0 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 10 50.00 0.00 0.00 0.32 0.00 3.07 0.00 0.00 59.70 0.00 0.00 4.33 6.49 123.91 119.58 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT.1100 FT. PRESSURE IN FEET 115,50 0.00 0.00 0.74 0.00 7.10 0.00 0.00 137.90 0.00 0.00 10.00 15.00 286.23 276.23 FIELD 3 PULL 4 (F3-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI ewwww�w�ewr r*rr�r,r,.r NOZZLE PRESSURE (PSI) *** 50 4 INCH ALUMINUM PIPE 0 '^`* 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 '^'* 6 INCH PVC PIPE, SDR26 1650 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 "** 4 INCH COIL PIPE (REEL) 0 "* MAX. POINT ELEVATION HEAD 0 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 11 50.00 0.00 0.00 0.32 0.00 3.07 0.00 0.00 59.70 0.00 0.00 4.33 6.49 123.91 119.58 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 7.10 0.00 0.00 137.90 0.00 0.00 10.00 15.00 286.23 276.23 m CALCULATING PRESSURES AND HEAD LOSSES FQR WILSON' FIELD 4 PULL 1 (F4-PI) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SOR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) ""* 50 4 INCH ALUMINUM PIPE 0 ''• 6 INCH ALUNIMUM PIPE 400 4 IN. HARD CONNECTING HOSE 20 "** 4 INCH PVC PIPE, SDR21 0 "* 6 INCH PVC PIPE, SDR26 1050 " 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 "* 3 INCH COIL PIPE (REEL) 965 "* 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 2 ** SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD . MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 12 50.00 0.00 1.16 0.32 0.00 1.95 0.00 0.00 59.70 0.00 0.87 4.33 6.49 124.82 120.49 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT.1100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 2.67 0.74 0.00 4.52 0.00 0.00 137.90 0.00 2.00 10.00 15.00 288.33 278.33 w = m = m = = m CALCULATING _PRESSURES -AND HEAD LOSSES FOR WILSON'S SWiNE_FARM FIELD 4 PULL 2 (F4-P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT.1100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 250 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 *`* 6 INCH PVC PIPE, SDR26 900 ="* 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 4 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 13 50.00 0.00 0.72 0.32 0.00 1.68 0.00 0.00 59.70 0.00 1.73 4.33 6.49 124.97 120.84 3.7 FT.1100 FT. 0 FT.l100 FT. 0.43 FT.1100 FT. 0 FT.1100 FT. 0 FT.1100 FT. 14.29 FT.1100 FT. 0 FT.J100 FT. PRESSURE IN FEET 115.50 0.00 1.67 0.74 0.00 3.87 0.00 0.00 137.90 0.00 4.00 10.00 15.00 ..t..a..... 288.68 278.68 m S M I.= M M M m M M M M 'I, m m m M M m CALCULATING PRESSURES AND HEAD LOSSES FOR WIC, FIELD 4 PULL 3 (F4-P3) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) "*" 50 4 INCH ALUMINUM PIPE . 0 6 INCH ALUNIMUM PIPE 200 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 780 "** 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 6 SUCTION HEAD 10 **" MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 14 50.00 0.00 0.58 0.32 0.00 1.45 0.00 0.00 59.70 0.00 2.60 4.33 6.49 125.47 121.14 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT.1100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FTA 00 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 1.34 0.74 0.00 3.35 0.00 0.00 137.90 0.00 6.00 10.00 15.00 289.83 279.83 FIELD 4 PULL 4 (F4-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SOR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI w*wwmt NOZZLE PRESSURE (PSI) '"'* 50 4 INCH ALUMINUM PIPE 0 '*• 6 INCH ALUNIMUM PIPE 0 *'^" 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 980 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 "* 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 8 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP EXHIBIT28 PRESSURE IN PSI 50.00 0.00 0.00 0.32 0.00 1.82 0.00 0.00 59.70 0.00 3.46 4.33 6.49 126.13 121.80 PAGE 15 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 4.21 0.00 0.00 137.90 0.00 8.00 10.00 15.00 291.35 281.35 m �. m m m m m m m m m m = m m Irk mA FIELD 4 PULL 5 (F4-PS) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) """ 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 1180 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD 10 SUCTION HEAD 10 "*# MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 16 50.00 0.00 0.00 0.32 0.00 2.20 0.00 0.00 59.70 0.00 4.33 4.33 6.49 127.36 123.04 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT.1100 FT. 0 FT.1100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 5.07 0.00 0.00 137.90 0.00 10.00 10.00 15.00 294.21 284.21 m m = = = m = = r= m w ICI m III = m m m FIELD 5 PULL 1 (F5-Pl) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 41NCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE' 0.668 FT.1100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) "" 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 "* 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 1850 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -5 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 17 50.00 0.00 0.00 0.32 0.00 3.44 0.00 0.00 59.70 0.00 -2.16 4.33 6.49 122.12 117.79 3.7 FT.1100 FT. 0 FT.1100 FT. 0.43 FT.1100 FT. 0 FT.1100 FT. 0 FT.1100 FT. 14.29 FT.1100 FT. 0 FT.1100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 7.96 0.00 0.00 137.90 0.00 -5.00 10.00 15.00 282.09 272.09 FIELD 5 PULL 2 (F5.P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF. 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FTJ100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE,.SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) "' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 **` 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 1850 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -5 "* SUCTION HEAD 10 *"* MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI EXHIBIT28 PAGE 18 50.00 0.00 0.00 0.32 0.00 3.44 0.00 0.00 59.70 0.00 -2.16 4.33 6.49 122.12 117.79 3.7 FT./100 FT. 0 FT.1100 FT. 0.43 FT./100 FT. 0 FT./100, FT. 0 FTJ100 FT. 14.29 FT./100 FT. 0 FT./i 00 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 7.96 0.00 0.00 137.90 0.00 -5.00 10.00 15.00 �.�... 282.09 272.09 w = = = = w ■I■ Imo■ m = m Imo■ = = = m = = FIELD 5 PULL 3 (F5-P3) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT, 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) '* 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 2050 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 "** 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -10 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI 50.00 0.00 0.00 0.32 0.00 3.82 0.00 0.00 59.70 0.00 -4.33 4.33 6.49 EXHIBIT28 PAGE 19 120.33 116.00 3.7 FT.1100 FT. 0 FT.1100 FT, 0.43 FT.1100 FT. 0 FTJ100 FT. 0 FT./100 FT. 14.29 FT.1100 FT, 0 FT.1100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 8.82 0.00 0.00 137.90 0.00 -10.00 10.00 15.00 277.95 267.95 m= m m m m= m m m m m = = = = m w r Pf 1-1 Kell] 51-711 ► ^►ill" _• • •: �I •► �I► _:�� FIELD 5 PULL 4 (F5-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT PRESSURE VALUES VALUES IN FEET PSI PSI NOZZLE PRESSURE (PSI) "*' S0 50.00 4 INCH ALUMINUM PIPE 0 i'` 0.00 6 INCH ALUNIMUM PIPE 0 "' 0.00 4 IN. HARD CONNECTING HOSE 20 "• 0.32 4 INCH PVC PIPE, SDR21 0 *'" 0.00 6 INCH PVC PIPE, SDR26 2050 "* 3.82 8 INCH PVC PIPE, SDR21 0 """' 0.00 10 INCH PVC PIPE, SDR21 0 "*' 0.00 3 INCH COIL PIPE (REEL) 965 "` 59.70 4 INCH COIL PIPE (REEL) 0 '"' 0.00 MAX. POINT ELEVATION HEAD -5 "* -2.16 SUCTION HEAD 10 "`* 4.33 MISC. LOSSES 15 """ 6.49 TOTAL DYNAMIC HEAD 122.49 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 118.16 EXHIBIT28 PAGE 20 0 FT./100 FT. 0.668 FT./100 FT. 3.7 FT./100 FT. 0 FTJ100 FT. 0.43 FT./100 FT, 0 FT./100 FT, 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 8.82 0.00 0.00 137.90 0.00 -5.00 10.00 15.00 282.95 272.95 CALCULATING PRESSURES AND HEAD LOSSES FOR_WILSON'S SWINE FARM FIELD 5 PULL 5 (F5-PS) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.l100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SDR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI ..w.«w.w.rw r�rwwk,► NOZZLE PRESSURE (PSI) """ 50 4 INCH ALUMINUM PIPE 0 **' 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 "* 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 2250 "* 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -20 *'* SUCTION'HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE IN PSI 50.00 0.00 0.00 0.32 0.00 4.19 0.00 0.00 59.70 0.00 -8.66 4.33 6.49 116.37 112.04 EXHIBIT28 PAGE 21 3.7 FT.l100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT, 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./l00 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 9.68 0.00 0.00 137.90 0.00 -20.00 10.00 15.00 268.81 258.81 m m m w CALCULATING PRESSURES AND -HEAD LOSSES FOR WILSON' FIELD 6 PULLS 1 AND 2, (F6-P1) AND (F6-P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FTA00 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT1100 FT. 4 INCH PVC PIPE, SDR21 0 FT.1100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT.1100 FT. 8 INCH PVC PIPE, SDR21 0 FT.1100 FT. 10 INCH PVC PIPE, SDR21 0 FT.1100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT.1100 FT. 4 INCH COIL PIPE (REEL) 0 FT.1100 FT. INPUT INPUT PRESSURE VALUES VALUES IN FEET �eww�rwwr PSI ���e,► PSI w.ra.,►.*,►w. NOZZLE PRESSURE (PSI) "' 50 50.00 4 INCH ALUMINUM PIPE 0 "' 0.00 6 INCH ALUNIMUM PIPE 0 *"* 0.00 4 IN. HARD CONNECTING HOSE 20 '"" 0.32 4 INCH PVC PIPE, SDR21 0 '""` 0.00 6 INCH PVC PIPE, SDR26 4370 *"' 8.13 8 INCH PVC PIPE, SDR21 0 """ 0.00 10 INCH PVC PIPE, SDR21 0 "^` 0.00 3 INCH COIL PIPE (REEL) 965 '"* 59.70 4 INCH COIL PIPE (REEL) 0 *"* 0.00 MAX. POINT ELEVATION HEAD -35 ""' -15.15 SUCTION HEAD 10 """ 4.33 MISC. LOSSES 15 '** 6.49 TOTAL DYNAMIC HEAD 113.82 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 109.49 EXHIBIT28 PAGE 22 PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 18.79 0.00 0.00 137.90 0.00 •355.00 10.00 15.00 26.... 2.93 252.93 m m m = = = = = = m = FIELD 6 PULLS 3 AND 4, (F6-P3) AND (F6-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT.f100 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT.1100 FT. 4 INCH PVC PIPE, SDR21 0 FT.l100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT.l100 FT, 8 INCH PVC PIPE, SOR21 0 FT.1100 FT. 10 INCH PVC PIPE, SDR21 0 FT.1100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT.1100 FT. 4 INCH COIL PIPE (REtL) 0 FT.I100 FT, INPUT INPUT VALUES VALUES FEET PSI NOZZLE PRESSURE (PSI) '"* 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 4590 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 41NCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -35 SUCTION HEAD 10 *" MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE PRESSURE IN IN PSI FEET 50.00 115.50 0.00 0.00 0.00 0.00 0.32 0.74 0.00 0.00 8.54 19.74 0.00 0.00 0.00 0.00 59.70 137.90 0.00 0.00 -15.15 •35.00 4.33 10.00 6.49 15.00 114.23 263.88 109.90 253.88 EXHIEIT28 PAGE 23 CALCU AIIN-G PRESSURES AND HEAD LOSSES FOR WILSON' FIELD 6 PULLS 5 AND 6, (F6-PS) AND (F6-P6) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT./100 FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT.1100 FT. 8 INCH PVC PIPE, SDR21 0 FT./100 FT. 10 INCH PVC PIPE, SDR21 0 F-T./100 FT, 3 INCH COIL PIPE (REEL) 14.29 FT./100 FT. 4 INCH COIL PIPE (REEL) 0 FT./100 FT, INPUT INPUT PRESSURE PRESSURE VALUES VALUES IN IN FEET PSI PSI FEET NOZZLE PRESSURE (PSI) '** 50 50.00 115.50 4 INCH ALUMINUM PIPE 0 ""* 0.00 0.00 6 INCH ALUNIMUM PIPE 0 "` 0.00 0.00 41N. HARD CONNECTING HOSE 20 "' 0.32 0.74 4 INCH PVC PIPE, SDR21 0 ""'' 0.00 0.00 6 INCH PVC PIPE, SDR26 4790 "` 8.92 20.60 8 INCH PVC PIPE, SDR21 0 '*' 0.00 0.00 10 INCH PVC PIPE, SDR21 0 "*'' 0.00 0.00 3 INCH COIL PIPE (REEL) 965 """ 59.70 137.90 4 INCH COIL PIPE (REEL) 0 ""* 0.00 0.00 MAX. POINT ELEVATION HEAD -37 "" -16.02 -37.OD SUCTION HEAD 10 "*" 4.33 10.00 MISC. LOSSES 15 "'* 6.49 15.00 TOTAL DYNAMIC HEAD 113.74 262.74 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 109.41 252.74 EXHIBIT28 PAGE 24 m ' m m m m m CALCULATING PRESSURES AND HEAD LOSSES FOR_WILSON' FIELD 6 PULLS 7 AND 8, (F6-P7) AND (F6-P8) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT.1100 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT./100 FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT.1100 FT, 8 INCH PVC PIPE, SDR21 0 FT./100 FT. 10 INCH PVC PIPE, SDR21 0 FT.1100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT.1100 FT. 4 iNCH COIL PIPE (REEL) 0 FT.1100 FT. INPUT VALUES FEET INPUT PRESSURE VALUES IN PSI PSI 50 50.00 0.00 0.00 0.32 0.00 9.29 **" 0.00 "* 0.00 59.70 0.00 .16.02 4.33 6.49 NOZZLE PRESSURE (PSI) **' 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 4990 8 INCH PVC PIPE, SOR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -37 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL. DYNAMIC HEAD 114.11 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 109.78 EXHIBIT28 PAGE 25 PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 21.46 0.00 0.00 137.90 0.00 -37.00 10.00 15.00 263.60 253.60 FIELD 6 PULL 9 (F6-P9) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH AI_UNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 4 INCH PVC PIPE, SDR21 6 INCH PVC PIPE, SDR26 8 INCH PVC PIPE, SDR21 10 INCH PVC PIPE, SOR21 3 INCH COIL PIPE (REEL) 4 INCH COIL PIPE (REEL) INPUT INPUT VALUES VALUES FEET PSI •�+.+e++++. �wer�w NOZZLE PRESSURE (PSI) "*' 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 "** 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 6 INCH PVC PIPE, SDR26 5190 8 INCH PVC PIPE, SDR21 0 "* 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4. INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD .42 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP EXHISIT28 PRESSURE IN PSI 50.00 0.00 0.00 0.32 0.00 9.66 0.00 0.00 59.70 0.00 -18.18 4.33 6.49 11�� 107.99 PAGE 28 3.7 FT./100 FT. 0 FT./100 FT. 0.43 FT./100 FT. 0 FT./100 FT. 0 FT./100 FT. 14.29 FT./100 FT. 0 FT./100 FT. PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 22.32 0.00 0.00 137.90 0.00 -42.00 10.00 15.00 259.46 249.46 CALCULATING PRESSURES AND HEAD LOSSES FOR WILSON! FIELD 7 PULLS 'I AND 2, (F7-P1) AND (F7-P2) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT.1100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT, 4 IN. HARD CONNECTING HOSE 3.7 FT./100 FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT, 6 INCH PVC PIPE, SDR26 0.43 FT./100 FT. 8 INCH PVC PIPE, SDR21 0 FT./100 FT, 10 INCH PVC PIPE, SDR21 0 FT./100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT./100 FT. 4 INCH COIL PIPE (REEL) 0 FT./100 FT. INPUT INPUT PRESSURE PRESSURE VALUES VALUES IN IN FEET PSI PSI FEET NOZZLE PRESSURE (PSI) *'* 50 50.00 115.50 4 INCH ALUMINUM PIPE 0 i'°' 0.00 0.00 6 INCH ALUNIMUM PIPE 0 "*" 0.00 0.00 4 IN. HARD CONNECTING HOSE 20 "* 0.32 0.74 4 INCH PVC PIPE, SDR21 0 i'^` 0.00 0.00 6 INCH PVC PIPE, SDR26 4160 ""* 7.74 17.89 8 INCH PVC PIPE, SDR21 0 "* 0.00 0.00 10 INCH PVC PIPE, SDR21 0 "' 0.00 0.00 3 INCH COIL PIPE (REEL) 965 #*" 59.70 137.90 4 INCH COIL PIPE (REEL) 0 "'* 0.00 0.00 MAX. POINT ELEVATION HEAD -35 -15.15 -35.00 SUCTION HEAD 10 `"` 4.33 10.00 MISC. LOSSES 15 "* 6.49 15.00 TOTAL DYNAMIC HEAD 113.43 262.03 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 109.10 252.03 EXHIBIT28 PAGE 27 i m m m m m m = = = = = = = m = = m m CALCULATING PRESSURES AND HEAD LOSSES EQR WILSON' FIELD 7 PULLS 3 AND 4, (F7-P3) AND (F7-P4) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 " GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./1OO FT. 4 IN. HARD CONNECTING HOSE 3.7 FTAOO FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT./1 DO FT. 8 INCH PVC PIPE, SDR21 0 FT./100 FT. 10 INCH PVC PIPE, SDR21 0 FT./100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT./100 FT. 4 INCH COIL PIPE (REEL) 0 FT./100 FT. INPUT VALUES FEET INPUT PRESSURE VALUES IN PSI PSI NOZZLE PRESSURE (PSI) "'* 50 50.00 4 INCH ALUMINUM PIPE 0 "* 0.00 6 INCH ALUNIMUM PIPE 0 *'* 0.00 4 IN. HARD CONNECTING HOSE 20 '""' 0.32 4 INCH PVC PIPE, SDR21 0 "*" 0,00 6 INCH PVC PIPE, SDR26 3960 "*" 7.37 8 INCH PVC PIPE, SDR21 0 "*" 0.00 10 INCH PVC PIPE, SDR21 0 '*' 0.00 3 INCH COIL PIPE (REEL) 96S "" 59.70 4 INCH COIL PIPE (REEL) 0 "'"` 0.00 MAX. POINT ELEVATION HEAD -35 "* -15.15 SUCTION HEAD 10 "** 4.33 MISC. LOSSES 15 ""* 6.49 �� TOTAL DYNAMIC HEAD 113.06 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 108.73 EXHIBIT28 PAGE 28 PRESSURE IN FEET 115.50 0.00 0.00 0.74 0.00 17.03 0.00 0.00 137.90 0.00 .35.00 10.00 15.00 261.17 251.17 CALCULATING PRESSURES AND HEAD LOSSES FOR WILSON FIELD 7 PULLS 5 AND S, (F7-PS) AND (F7-P6) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT./100 FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT./100 FT. 8 INCH PVC PIPE, SDR21 0 FT./100 FT. 10 INCH PVC PIPE, SDR21 0 FT./100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT.1100 FT. 4 INCH COIL PIPE (REEL) 0 FT./100 FT. INPUT INPUT VALUES VALUES FEET PSI rriew�w�wrnw NOZZLE PRESSURE (PSI) """ 50 4 INCH ALUMINUM PIPE 0 6 INCH ALUNIMUM PIPE 0 4 IN. HARD CONNECTING HOSE 20 4 INCH PVC PIPE, SDR21 0 "* 6 INCH PVC PIPE, SDR26 3760 8 INCH PVC PIPE, SDR21 0 10 INCH PVC PIPE, SDR21 0 3 INCH COIL PIPE (REEL) 965 4 INCH COIL PIPE (REEL) 0 MAX. POINT ELEVATION HEAD -35 SUCTION HEAD 10 MISC. LOSSES 15 TOTAL DYNAMIC HEAD MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP PRESSURE PRESSURE IN IN PSI FEET 50.00 115.50 0.00 0.00 0.00 0.00 0.32 0.74 0.00 0.00 7.00 16.17 0.00 0.00 0.00 0.00 59.70 137.90 0.00 0.00 -15.15 -35.00 4.33 10.00 6.49 15.00 11 89 260.31 108.38 250.31 EXHIBIT28 PAGE 29 willill m m m m m m m m m m = m m m = m CALCULATING PRESSURES AND HEAD LOSSES FOR WILSON' FIELD 7 PULLS 7 AND 8, (F7-P7) AND (F7-P8) LAGOON I.D. FOR IRRIGATION: SINGLE STAGE LAGOON FLOW RATE AT THIS NOZZLE 255 GPM PRESSURE LOSS PER FOOT OF: 4 INCH ALUMINUM PIPE 0 FT./100 FT. (FILL OUT ONLY WHAT IS APP.) 6 INCH ALUNIMUM PIPE 0.668 FT./100 FT. 4 IN. HARD CONNECTING HOSE 3.7 FT./100 FT. 4 INCH PVC PIPE, SDR21 0 FT./100 FT. 6 INCH PVC PIPE, SDR26 0.43 FT./100 FT. 8 INCH PVC PIPE, SDR21 0 FT./100 FT. 10 INCH PVC PIPE, SDR21 0 FT./100 FT. 3 INCH COIL PIPE (REEL) 14.29 FT./100 FT, 4 INCH COIL PIPE (REEL) 0 FTA 00 FT. INPUT INPUT PRESSURE PRESSURE VALUES VALUES IN IN FEET PSI PSI FEET NOZZLE PRESSURE (PSI) 50 50.00 115.50 4 INCH ALUMINUM PIPE 0 *"* 0.00 0.00 6 INCH ALUNIMUM PIPE 0 "* 0.00 0.00 4 IN. HARD CONNECTING HOSE 20 '*` 0.32 0.74 4 INCH PVC PIPE, SDR21 0 0.00 0.00 6 INCH PVC PIPE, SDR26 3770 "* 7.02 16.21 8 INCH PVC PIPE, SDR21 0 "'4 0.00 0.00 10 INCH PVC PIPE, SDR21 0 """ 0.00 0.00. 3 INCH COIL PIPE (REEL) 965 ""' 59.70 137.90 4 INCH COIL PIPE (REEL) 0 "*" 0.00 0.00 MAX. POINT ELEVATION HEAD -35 `*' -15.15 -35.00 SUCTION HEAD 10 "' 4.33 10.00 MISC. LOSSES 15 '""' 6.49 15.00 TOTAL DYNAMIC HEAD 112.71 260.35 MAX. PRESSURE ON THE DISCHARGE SIDE OF THE PUMP 108.38 250.35 EXHIBIT28 PAGE 30 1 Exhibit 29 WILSON'S SWINE FARM LAGOON -AS BUILT :. VOLUME vs _DEPTH 15,500,000 pK +�17W `' ( ... ... ... �.........................• 15,000,000 = .........; = = = = m 25 "Y'�;R....r ...Z4... t.`S'.. ...� ..B :............ 14,500,000 _ .................... ....... ....... ....... ........ ........ ....... 14,000,000 : ............................................. ........ ........ ....... ...................- ........ ..._.... ....... 13,500,000 ..................:............................................................. ....... ....... ....._.. _ ....... ... ....... 13,aDo,000 ........................................................... ...................... ....... ...... ...... ........ 12,500,000 ............................................. ` ..6 S ....... ..L+�1SS..C�.�EXC1�f.S....f�iA�`-$R....S�`OItAO'&......�... 12, 000, D00 .... ................................. ................. .... ........ ...... ...... ... 11,500,000 ........................................... ...................... .. .. �... .,... ..4.. ..4.. .. i... 11,000.000 ......... ............ ........ ..s'............. ......................... _ ........ ................................................._ .......................... ........ 10,500,000 .... ................................. _ € i.. ..............iONi`HS....QF...S'�...CA A ITY... BEGINS 1 0,000,000 .......�............. .............. .. _ ....... ( ?F..OF..MES GN..Y4LVOLUME AND SIAMG19 STORAGE) . 9,5D0,000 . ........................... .. .... w 9,000.000 ---- ----- ............ ;............ ........... ...:................... ............ ..._................... ...._............. 8.500,000 :.............:.... ........ .............. .:........................... ...._............ .............. .._............ w 8,000,000 ............ ........ ....... O7,500 000 .... ... ................................................ ................... ........ ......................... ....... ........ ...... Z O 7,000,(m s....._...... ............ ............ i---. ....... ............ ........ ....... ........ ........ ........ ....... ;........�... �... ;... �... �... 6,50D,000 ................................................. ... ....... _............- ........ _ ............ - 6,000,000 ...............................................s.......... ........ ................. ....... ........ ........ .---... ..... 5,000,000 .......................................................... ........ ........ a. 4.5nn.000 y............? ............:.............:.... ...................�............:..........;...-.........�.............;............ .......... ..;........................... 4,000,ow _ ........ ....... 3''000 ...._ .....?........-.-.o ............:.............i.... ....... ............ d........... .p............i............. i•-...........i•---...._...;.. .. .....o............i.............i...........- 3,00D,000 .........? .................................... ..... ........ ........ Sly 2,500.000 ........... .:............. .... ........................... ..;............. �......... ..;.. .. �..... •�17W HERE � (� � 9 FT. BM 2,000,000 ................. OVEW11OW) 1,000,000 ......................................... ... Si[� PfII� QOSS ZO .._..... _..... ....... :..... TBIS POEIT (4.4 Fr. I5 500,000 ..................................... SF3) EMPTY AEUWW 0 15 FT. 2 34 5 6 7 8 9 10 11 12 13 14 15 �m t START PIPINGS . _ LEVEL OF WATER BELOW OVERFLOW (FEEL) . B� (0.7 FT. BELOW Oi/S.dMM North Carolina Beverly Eaves Perdue Governor Paul B. Wilson Wilson's Swine Farm 3208 Gibson Mills Rd. Ellerbe, NC 28338 Dear Mr. Wilson: NMENR, Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director August 21, 2009 Dee Freeman Secretary RECEIVED ON - FATIMILLE REGIONAL OFRCE Subject: Additional Information Request Application No. AWS770017 Wilson's Swine Farm Richmond County The Animal Feeding Operation Unit of Division of Water Quality's Aquifer Protection Section has completed a preliminary review of your renewal permit application package. Additional information is required before we may continue our review. Please address the following items within 30 (thirty) days of receipt of this letter: Missine Waste Utilization Plan: You were requested to submit two copies of your facility's Waste Utilization Plan (WUP) or, Nutrient Management Plan (NMP). Our records show both copies of the waste plan are incomplete in your permit application we received. Please submit missing copies of your current WUP or NMP to my attention at the Mail Service Center address given on at the bottom of the first page of this letter. A blank copy of the Animal Waste Management Plan Certification can be downloaded from the following web link: http:llh2o.enr.state.nc.uslgpslafouldocumentslAnimal WasteManaizementSystemCertificationForm09l 8O6.doc Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any oversights that occurred in the review of the subject application package are still the responsibility of the applicant. In addition, any omissions made in responding to the above items shall result in future requests for additional information. Please reference the subject application number when providing the requested information. All revised and/or additional documentation shall be signed, sealed and dated, with two (2) copies submitted to my attention at the address below. Please note that failure to provide this additional information on or before the above requested date may result in your application being returned as incomplete. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwater ualitv.orLocation: 2728 Capital Boulevard Raleigh, NC 27604 An Equal opportunitylAffirmatNe Action Employer— 50% Recycled110% Post Consumer Paper N Carolina Ntundl� Telephone: (919) 733-3221 Fax 1: (919)715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6749 Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions regarding this letter, please feel free to contact me at (919) 715-6185. Sincerely, Larry W. Wade PE Environmental Engineer I Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Richmond County Soil and Water Conservation District APS Files- AWS770017 �IFA M NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Bever{ Eaves Perdue Coleen H. Sullins Dee Freeman Governor Paul B. Wilson Wilson's Swine Farm 3208 Gibson Mills Rd. Ellerbe, NC 28338 Dear Mr. Wilson: Director August 21, 2009 Secretary RECEIVED AUG 24 2009 DENR-FAYETTEMLLE REGIONAL i)FRCF Subject: Additional Information Request Application No. AWS770017 Wilson's Swine Farm Richmond County The Animal Feeding Operation Unit of Division of Water Quality's Aquifer Protection Section has completed a preliminary review of your renewal permit application package. Additional information is required before we may continue our review. Please address the following items within 30 (thirty) days of receipt of this letter: Missing Waste Utilization Plan: You were requested to submit two copies of your facility's Waste Utilization Plan (WUP) or, Nutrient Management Plan (NMP). Our records show both copies of the waste plan are incomplete in your permit application we received. Please submit missing copies of your current WUP or NIVIP to my attention at the Mail Service Center address given on at the bottom of the first page of this letter. A blank copy of the Animal Waste Management Plan Certification can be downloaded from the following web link: btry.Ilh2o,enr.state.nc.usigpslafouldocumentslAnima]WasteManap,ementSystemCettificationFormO9l8O6.doc Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any oversights that occurred in the review of the subject application package are still the responsibility of the applicant. In addition, any omissions made in responding to the above items shall result in future requests for additional information. Please reference the subject application number when providing the requested information. All revised and/or additional documentation shall be signed, sealed and dated, with two (2) copies submitted to my attention at the address below. Please note that failure to provide this additional information on or before the above requested date may result in your application being returned as incomplete. Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Intemet: www,ncwate[qualitv.org location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal OpportunitylAflirmative Action Employer— 50% Recycledl10% Post Consumer Paper PZbC.aroli,a ,/VlT&Wlllf Telephone: (919) 733-3221 Fax 1: (919) 715-0589 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. 1f you have any questions regarding this letter, please feel free to contact me at (919) 715-6185. MIS cc: Fayetteville Regional Office, Aquifer Protection Section Richmond County Soil and Water Conservation District APS Files- AWS770017 Sincerely, Larry W. Wade PE Environmental Engineer I Animal Feeding Operations Unit �41 .- Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources APR 8 8 200 DENR - EAY FF L' r-^' IAL MMI CERTIFIED MAIL RETURN RECEIPT REQUESTED Paul B. Wilson Wilson's Swine Farm 3208 Gibson Mill Rd Ellerbe, NC 28338 Re: Dear Paul B. Wilson: Apri14, 2008 Notice of Violation/Notice of Intent Animal Facility Annual Certification Form Wilson's Swine Farm NPDES Permit No. NCA277017 Richmond County Coleen H. Sullins Director Division of Water Quality You are hereby notified that, having been permitted to have an animal waste management system NPDES permit pursuant to NCGS 143-215.1 and Section 402 of the Clean Water Act, you have been found to be in violation of your permit. The General NPDES Permit, Condition I11.19 states: "An annual certification report form, provided by the Division, shall be filed with the Division's Central Office by March 1 of each year for the previous year's activities. If the facility was not in compliance, the annual certification must be used to summarize all noncompliance during the previous year, actions taken or actions proposed to be taken to resolve noncompliance, and current compliance status of the facility." As of today, DWQ has still not received the Annual Certification Form for this farm. Required Corrective Action: Please respond to this request by filling out the attached Annual Certification Form for the year 2007 as required by your NPDES permit. To avoid possible enforcement action for a violation of your permit, return by April 18, 2008 to the following address: Miressa D. Garoma Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 P Carolina oNaturally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: www.ncwater uali .o Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Customer Service: (877) 623-6748 April 4, 2008 Page 2 Paul Wilson Be advised that this office is considering recommending assessment of civil penalties to the Director of the Division of Water Quality if the Annual Certification Form is not completed and returned by April 18, 2008, The Division of Water Quality has the authority to levy a civil penalty of not more than $25,000 per day per violation. Information submitted will be reviewed and, if enforcement is still deemed appropriate, will be forwarded to the Director with the enforcement package for his consideration. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statue or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact either our Fayetteville Regional Office at (910) 433-3300 or Miressa D. Garoma at (919) 715-6937. Sincerely, Iv' Keith Larick, Interim Supervisor Animal Feeding Operations Unit cc: Palmetto Farms LLC Division of Soil and Water Conservation, Washington Regional Office Richmond County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section APS Central Files Cl�OF W A DE Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Ervirnnment and Natural Resoruves Q ^t Coleen H. Sullins, Director _.,,nirosion Ater Quality August 1, 2007 ; AUG 03 Paul Bryan Wilson Wilson's Swine Farm 1 �)Elvk-�AY�t4tI,EREGIONAL OFFiCE 3208 Gibson Mill Road Ellerbe, NC 28338-8426 Subject: Certificate of Coverage No. NCA277017 Wilson's Swine Farm Animal Waste Management System Richmond County Dear Paul Bryan Wilson: In accordance with your application received on January 9, 2607 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Paul Bryan Wilson, authorizing the operation of the subject animal waste management system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Wilson's Swine Farm, located in Richmond County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 8800 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until June 30, 2012 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. This General Permit contains many new requirements than the previous NPDES General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please Pav careful attention to the record keevin2 and monitorine conditions in this uermit. The Animal Facilitv Annual Certification Form must be completed and returned to the Division of Water Quality by no later than March 1st of each year. If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwat69ualitv.orn Location: 2728 Capital Boulevard An Equal Opportun4/Affinnatve Action Employer— 50% Recycled110% Post Consumer Paper NZe Carolina Raleigh, NC 27699-1636 'telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 The issuance of this COC does not excuse the Pemnittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment - or depopulation for a period of four years or more, the Permittee must submit documentationrto the,Division demonstrating that all current MRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c), a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per MRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Per -15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins, Director Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Richmond County Health Department Richmond County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File NCA277017 February 27, 2008 Paul Bryan Wilson Wilson's Swine Farm 3208 Gibson Mill Rd Ellerbe, NC 28338 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environmcm and Natural Resources Coleen H. Sullins Dircctor Division of Water Quality RECEIVED MAR 01 M DENR-FAYEMNILLE REGIONALOFRCE Subject: Sludge Survey Testing Dates Certificate of Coverage No. NCA277017 Wilson's Swine Farm Animal Waste Management System Richmond County Dear Paul Bryan Wilson: The Division of Water Quality (Division) received your sludge survey information on February 20, 2008. With the survey results, you requested an extension of the sludge survey requirement for the lagoon at the Wilson's Swine Farm facility not to be required for the life of your current permit. Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed until 2012. The results of the 2012 sludge survey are to be submitted by March 1, 2013. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-6937. Sincerely, Miressa D. Garoma Soil Scientist cc: Fayetteville Regional Office, Aquifer Protection Section Central Files 14o Carolina )Vairrra!!il Aquifer Protection Section 1636 Mail Service Center Internet: "w.ncwaterquality ora Location: 2728 Capital Boulevard An Equal OpportunitylAthrmative Action Employer— 50% Retydedl10% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 y� Fax 2: (919) 715-6048 ! Customer Service: (877) 623-6748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 ' CERTIFIED MAIL - t RETURN RECEIPT REQUESTED Paul Bryan Wilson Wilson's Swine Farm 3208 Gibson Mill Rd Ellerbe, NC 283388426 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc.us/Ms/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for Rermit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currents Covered by an ExRiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Richmond County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 770017 N G Purvis Farms Inc Aquifer Protection Section 1636 Mail Service Center Internet: Www.ncwateraualitY,= Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Acton Employer— 50°% RegcleM0% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh. NC 27604 Fax 1: Fax 2: Customer Service: IMo Carolina (919)? aturldlY (919) 715-0588 (919)715-6048 (877) 623-6748 O�OF W AT f"r, May 2, 2007 Paul Bryan Wilson 3208 Gibson Mill Road Ellerbe, NC 28338 Re: Request for Information Sludge Survey Report Wilson's Swine Farm NCA277017 Richmond County Dear Paul Bryan Wilson: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Your Animal Waste Management General NPDES Permit contains a condition that addresses the sludge survey requirement for the lagoon(s) at your animal feeding operation. Your NPDES Permit Number NCA277017 Condition 111.16, on page 10 states: "All facilities, which are issued a COC to operate under this permit, shall conduct a survey of the sludge accumulation in all lagoons within one (1) year of receiving the COC and every year thereafter. This survey shall include but not be limited to a sketch showing the depth of sludge in the various locations within each lagoon. This survey shall be submitted as part of the facility's annual report in the year it was conducted..." Our records indicate that the Division has not received the sludge survey results for the year 2006 from your facility and your facility had not previously exempted based on prior surveys. The form was due March 1, 2007. To avoid possible enforcement action for a violation of your permit, please submit the results by Friday, May 18, 2007, to the following address: Miressa D. Garoma Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Nbne r Carolina )Vatura!!y Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwalerquality-orz Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal OpporlunitylAffirmative Action Employer— 50% Recycled/10% Post Consumer Paper Telephone: (919) 733-3221 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 Paul Bryan Wilson Page 2 Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statue or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at 910-433-3333. Sincerely, �� "V�� Joan Schneier Hydra Technician cc: File: Richmond 770017 APS Central Files State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Bryan Wilson Wilson's Swine Farm 1 180 Jones Springs Ch. Rd. Ellerbe NC 28338 Dear Bryan Wilson: 4 • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES November 6, 2000 _ NEC"WED NOV O 8 2000 PI -xi C: Tlrtlfi.Li~ PSG. �r=(�- Subject: Notification for Wettable Acre Determination Animal Waste Management System Wilson's Swine Farm Facility Number 77-17 Richmond County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan - An evaluation by Jeffery Brown on 5/1 1 /99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: �{ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing John Hasty the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to John Hasty, at 225 Green Street, Suite 714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. If you have any questions please contact John Hasty at (910) 486-1541. If within 90 days you are unable to provide John Hasty with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, Forth Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWO within the next 180 days. If the needed modifications are not made and if the form is not retumed within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Fayetteville Regional Office Richmond County Soil and Water Conservation District Facility File N.G. Purvis Farms, Inc. ENVIRONMENTAL ENGINEERING SERVICES Water • Wastewater • Hydrology * Agricultural • Industrial • Civil NCDENR - Non -Discharge Compliance Unit ,Feb ua 6,3001 Division Of Water Quality 1617 Mail Service Center ffiB 8 2001 Raleigh, 99- O ale gh, N.C. 276 1617 O Attn: Sonya Avant PAY' # i E KL E Re: Wettable Acres Determination Certification for Wilson's Swine Farm, State Road # 1465 (Sycamore Lane Road), Richmond County. Facility I.D. # 77 - 17. Dear Ms. Avant, Please find enclosed the Wettable Acres Determination Certification form for the above referenced farm. This wettable acre determination was actually performed for Mr. Wilson in May of 1999. Mr. Wilson sent me this form a few weeks ago and asked me to sign it and send it in to DWQ. I had a question I wanted to ask you about this form but we have been unable to make telephone connection since my first call. Thus I hope this form is signed per your needs. I am sending Mr. John Hasty (Fayetteville Regional Office Of DWQ) a copy of this letter for his records. If I need to send the Richmond County NRCS a copy please let me know. Feel free to call my office if you have questions. S enclosures cc: Bryan Wilson John -Hasty, Fayetteville Regional Office, DWQ P.O. BOX 426, ABERDEEN, N.C. 28315 • PHONE (910) 295-3252 • FAX (910) 944-1652 Wettable Acres Determination Certification. Name o1Facility: Wj'). o�jS Sh),.de AAV�&, Facility Nuxr_beT_ Own4r(S) -Name:-2r!e"w ^ J ,J Phone No: 1014101 Mailing Address: /'[gfO �, Zt are' G� . _ By signing `.b;s form, the facility owner and Tecbaical Specialist ackmawle4r. toe =mpletion of the Wettable Airs Determination. All necessary Wottable A,= Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Play. has boon amtnded as necessary to reflect actual wetted acreage, A copy of all worksheets, calculations, and othcS Wettable Acre$ Determination documents, along with the applicable W a= Utilization Naa and Wettable Acre Nterminativn Certification will be tailed with (rt: local Soil and Water Conservation District. A copy will also be kept on sits with the Certified Animal Waste Management Pla:-. Any future modifications must be approved by a technical specialist and filed with ;he Soil and Water Conservation District prior tv implementation. li any modifications'io the existing irrigation system or any new irrigations equipment Was regturcd to adequately a.ddness the waste management needs of this facility, art Irrigation Specialist or Pirfessional Engineer ;gas Certified the design and in. Wlation below. Owner Nar .tr TA}' J &)Vf SD rJ ."IIIIII. 11el SiP ��`•�Q���•,CARp� 4 Z .•'•OE i SSr,,� , S EAQ'Gh v NCIS�;,� Specialist Name: ecialist Sign b} an Irrigation Specialist or Ymfmional En&crr please read and si&-a below: writ-t applicario-A egtriperent bas been designed or modified to apply waste as necessary to accommodate the waste management plan and according to MRCS Standards. Animal w asLe application equipment has been installed accordmg to NRCS Standards acid is T�3y for use. kngation Sp:.cWlst/PE Name: Irrigation Sg:cialist/FE Signature: Date: Submit this form to: Attn: Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Cepter Raleigh, INC 27699-1617 «ADC -- 7l99 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED BRYAN WILSON 1 180 JONES SPRINGS CH. RD. ELLERBE NC 28338 Dear Bryan Wilson: R----JC ! E� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES OCT 2 12000 FAYETTEV'L LE R-EG. QrFiCE October 17, 2000 Subject: Notice of Violation and Revocation for Nonpayment Wilson's Swine Farm Permit Number: AWS770017 Richmond County 1n accordance with North Carolina General Statute 143-215.10G, all animal operations who receive an animal waste management system permit will be charged in each year of the term an annual permit fee. Annual permit fees are billed following the issuance of the permit and then annually thereafter on the anniversary of that date. Your animal waste management system permit was issued on 7/21/1997. Your annual permit fee for the period of 7/21/2000 - 7/20/2001 is $300.00. Your payment was due 9/8/2000. Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0205 (c) (4). and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, the subject permit is hereby revoked unless the required Annual Animal Waste Management System Permit fee for your animal operation is received within that time. Operation of an animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and is subject to the assessment of a civil penalty of up to S 10,000 per day. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If you have any questions, please contact Fran McPherson at (919) 733-7015 ext. 210. Sincerely, Kerr *S�tevens cc: Non -Discharge Branch Compliance/Enforcement Unit C--Fayette! ille-Regzonal-Officei- J Richmond County Health Department Permit File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Bryan Wilson Wilson's Swine Farm 1180 Jones Springs Ch. Rd. Ellerbe NC 28338 Dear Bryan Wilson: LT,?W,A NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 30, 1999 Elft ' °l \1 5 2000 P',.YET 1 EV1LLE O-FICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 77-17 Richmond County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan. In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. IRR1, IRR2, DRY], DRY2, DRYS, SLUR1, SLUR2, SLD1, and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincerely Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Richmond County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper 2 r- ENVIRONMENTAL ENGINEERING SERVICES Water - Wastewater - Sludge - Agricultural - Industrial - Civil NCDENR Division Of Water Quality Non -Discharge Branch - Compliance Unit P.O_ Box 29535 Raleigh, N.C. 27626-0535 Attn: Sue Homewood Chap August 13, 1999 RECEIVED AUG 16 1999 FAYETTEVILLE REG. OFFICE Re: Certified Animal Waste Management Plans for Wilson's Swine Farm, State Road # 1465 (Sycamore Lane Road), Richmond County. Facility I.D. # 77 - 17. Dear Ms. Homewood, Enclosed you will find the following: 1. The signed Animal Waste Management Certification forms for the above referenced farm. 2. Vicinity maps of the farm. 3. An acknowledgment form stating that Mr. Wilson received his new CAWMP. Please note that this plan was certified by me on May 18, 1999. However, since that time I have been waiting on Mr. Wilson to send me a written acknowledgment of having received this plan so I could send DWQ a "complete" set of paperwork - all at one time. I finally received this acknowledgment yesterday. Mr. Wilson has been working with his crops day and night this summer and simply forgot to sign the acknowledgment form until now. I am sending Ms. Vilma Mendez Colombani with the Richmond County NRCS a complete copy of the plans and correspondence for her files. I am sending the Fayetteville regional office of DWQ a copy of correspondence and maps. Please call if you have questions. enclosures cc: Bryan Wilson Vilma Mendez-Colombani, Richmond County NRCS Fayetteville Regional Office, DWQ P.O. BOX 426, ABERDEEN, N.C. 28315 PHONE (910) 295-3252 ENVIRONMENTAL ENGINEERING SERVICES Water - Wastewater - Sludge - Agricultural - Industrial - Civil NCDENR Division Of Water Quality Non -Discharge Branch - Compliance Unit P.O. Box 29535 Raleigh, N.C. 27626-0535 Attn: Sue Homewood May M 1 8, 19 9 9 Re: Certified Animal Waste Management Plans. Technical Specialist certifications for the Wilson's Swine Farm, State Road # 1465 (Sycamore Lane Road), Richmond County. Facility I. D. # 77 - 17. Dear Ms. Homewood, Please find enclosed one or more signed certification forms for the above referenced farm. The attached Technical Specialist forms are being sent in accordance with 15A NCAC 2H. 0200 rules and regulations for animal waste storage, treatment, and utilization on existing, new or expanding facilities. The signed forms attached to this letter are indicated below: Section li. Certification Of Design. A) Collection, storage, treatment system ........................................ B) Land application site ................................ ........ I ........ I ...... I.......... C) Run-off controls from exterior lots ............................................ D) Application and handling equipment .......................................... E) Odor control, insect control, mortality management, and emergency action plan ............................................................. F) Written notice of new or expanding swine farm ......................... Section 111. Certification Of Installation. A) Collection, storage, treatment installation .................. B) Land application site ......................... I .......... I........................... C) Run-off controls from exterior lots .......................................... D) Application and handling equipment installation ...................... E) Odor control, insect control, mortality management, and emergency action plan.............................................................. yes (recertified here but original certification clone on May 4, 1995) yes yes yes yes not applicable not app., no expansion. yes not applicable yes yes General Comlments Any and all attached certification forms are being signed by the Technical Specialist in an effort to comply with the requirements stated in the 15A NCAC 2H 0.200 rules for animal P.O. BOX 426, ABERDEEN, N.C. 28315 PHONE (910) 295-3252 waste management. The Technical Specialist is stating that the plans being; certified are complete to the best of his ability to comply with the intent of the rules. However the enclosed certification(s) reflect the plans being complete at the time of development and within the scope of work ordered. If plans were done at an earlier date, the plans being certified herein may not comply with recent rule changes or the most recent specification revisions published by the Natural Resources Conservation Service (MRCS), DWQ, legislative actions, etc. Some of the rules and standards developed for animal waste systems are not well defined as of this certification date. In addition some of the rules and guidelines needed for such certifications are still under interpretation. The Technical Specialist has made every effort to comply with the intent of the 0.200 rules. The Technical Specialist is certifying that the above referenced farm has a certifiable plan for the system or systems being discussed in this letter. The details of certified plans can differ between farms and can vary depending on whether the farm is existing or if the farm is new. The certification form(s) indicate that the plans being discussed should work for that farm given the on -site level of management required is provided. No certification can be all inconclusive and be certified to contain each and every aspect of all possible outcomes associated with high intensity animal growing operations. The reader must review the plans to see what is being certified. Specific Comments Wilson's Swine Farm is an existing swine production operation and is not expanding its number of animals. Wilson's Swine Farm is owned by Mr. Bryan Wilson. Technical Specialist Larry F. Graham, P.E. with Environmental Engineering Services (EES) signed the original Animal Waste Management Plan Certification form for this farm on 5-4-95. Back then this was a one page form. EES did the original lagoon design and lagoon certification only. Be it known that Gold Leaf Farm has been using a CAWMP since March of 1995. This CAWMP was developed by the Richmond County NRCS. 2. A new or revised waste utilization plan has recently been developed by EES for Wilson's Swine Farm and dated May 18, 1999. This new plan replaces the old NRCS plan. EES is certifying that this new plan is a "workable" plan for the farm and is being certified as such. It is much more comprehensive than the original plan. 3. Wilson's Swine Farm has one animal waste lagoon. This lagoon was designed in 1995 by the Technical Specialist (i.e. the engineer in this case) and met or exceeded the NRCS design criteria of that time. The existing lagoon has not been altered from its original design. The Technical Specialist is certifying the existing waste treatment system is suitable for the herd size. Mr. Wilson needs to perform some minor maintenance tasks on this lagoon but it is functioning as designed. This is mentioned here only for reference. 4. Wilson's Swine Farm does not contain exterior lots where animals are kept (e.g. feed lots, lounging areas, etc.). 5. A working irrigation system has been in place at Wilson's Swine Farm for many years. This system is used for fresh water irrigation and wastewater irrigation. The Technical Specialist has evaluated the system and found it to be satisfactory in size and capability to deliver the irrigated effluent to the available crop acreage. However, the new irrigation plans submitted to the farmer and to the NRCS show a proposed piping scheme and some new equipment that is not yet in place. The existing system can be managed in such a way as to serve the needs of the waste utilization plan, but the new piping scheme and equipment would make irrigation much easier and less time consuming for the operator. It will be up to the irrigation operator to follow the proposed irrigation plans and travel lanes to the best of his ability in order to irrigate all shown acreage. 6. The new waste utilization and irrigation plans were developed looking at the farm as a whole. The irrigation plan and waste utilization plan calls for flexibility, to be adjusted as the farmer needs. The row crops grown at this farm vary from year to year and from field to field in placement. This makes it difficult to describe a generic waste application routine. The farmer will need to make yearly adjustments as shown in the new plan. 7. A few items still need to be done with regards to the waste management plan. Some of these items are: • Install some subsurface irrigation pipe, purchase new irrigation equipment, install a few new irrigation hydrants, etc. The details can be seen in the written plan. • While a general Emergency Action Plan has been developed for this farm, a more site specific Emergency Action Plan should be developed for more specific emergencies. • Any other small items mentioned in the plans and in the process of installation. A copy of all design information and the certification forms will be or has been sent to the farm owner and the local NRCS. Should you have questions please call my office. I ices enclosures cc: Bryan Wilson Vilma Mendez-Colombani, Richmond County NRCS Fayetteville Regional Office, DWQ CERTIFIED ANIMAL WASTE MANAGEMENT PLAN RECEIPT ACKNOWLEDGMENT I. The undersigned person(s) hereby acknowledges that he/she has received a copy of the Certified Animal Waste Management Plan (CAWMP) developed by Larry F. Graham, P.E. (certified technical specialist) with Environmental Engineering Services for Wilson's Swine Farm operation, which is located on State Road # 1465 (Sycamore Lane Road), Richmond County. Facility I.D_ # 77-17. This CAWMP was dated May 18, 1999. He or she also acknowledges that he/she has read the CAWMP, understands the information provided, and knows he/she must adhere to the intent of the CAWMP. 2. The undersigned person hereby acknowledges that he/she was involved with the development of the CAWMP and gave input to the engineer about historical fanning practices, historical yields of crops, desired crop planting schedules, existing and new irrigation equipment, property lines, future farming plans, etc. Farm owner(s) or their representative(s): Signature: Z Clcct Title. Farm Qi tna„r -- Date: l;� - /12, 11 Signature: Title: Date: Signature: Title: Date: 1. The undersigned engineer hereby certifies that he has provided Mr. Bryan Wilson with at least one copy of the Certified Animal Waste Management Plan (CAWMP) referenced above. ���»tirrrrrR04 Engui - -- ' Camp Date: Farm Location: County Farm is located in: Richmond Latitude and Longitude: 35 7 26 / 79 36 20 Integrator: N.G. Purvis Farms, Inc. Please attach a copy of a county road map with location identified and describe below (Be specific: road narnes, directions, milepost, etc.): Entrance to farm is on sR# 1465 (Sycamore_Lan& &Mdd) ^about 1000 feet north of the intersect-ionnf Sg# 14Ci5 .ar1ri siR# 1471 _ ARnroXimateLy 2.5 miles south east of Derb N.C. ODeration Description: Type of Swine No. of Animals ❑ Wean to Feeder 1$Feeder to Finish 81800 ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish 0 Gilts ❑ Boars Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Layer ❑ Dairy ❑ Pullets O Beef Other Type of Livestock: Number of Animals: Acreage Available for Application: 165 +/— _ Required Acreage: 159 +/— Number o Lagoons Storage Ponds : 1 Total Capacity:2 , 075, 000 Cubic Feet (ft3) Are subsurface drains present on the farm: YES or <ED(please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner / Manager Agreement I (we) verify that ail the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe tban the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service_ The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a tide transfer. Name of Land weer : Bryan Wilson Signature: Name of Manager(if di Signature: Date:_ May 18, 1999 from owner):_ Date: ANVC -- August 1, 1997 Technical Specialist Certification L As a technical specialist designated by the North Carolina Soil and 'Water Conservation Commission pursuant to 15A NCAC 6F .0005. 1 certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental ivlanaaement (DEM) as specified in 15A NCAC 2H.0217 and the USDA -Natural Resources Conservation Service (ARCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001- .0005.,The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, S1, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. H. Certification of Design A) Collection. Storage. Treatment System Check the appropriate box _)� Original Lagoon Certification Done May 4, 1995 S Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. rrrr,rrrr; rrar, :.l New, expanded or retrofitted facility (SD) tz�,•��ZO�����s5•r�r' Animal waste storage and treattent structures, such a5 but not limited to collection sl�teu;vla;oons nds, have been designed to meet or exceed the minimum standards and specifications. $ E A L Name of Technical Specialist (Please Print): Larry E 11602 ti ..�p .,• p/,l t...` Affiliation Environtn ate Work Completer:yllay 6 _1 999 Address(Aa y O AJ49een NC 28315 -phone No.:{fl'1+(�rliati295-3252 Sig B) ate: CAR The The plan pp6vides for mi4rfimum separations (buffers); adequate amount of land for waste suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print):_ kar y F. Graham, PE _ Affiliation Environmental Engineering Services Date Work Com Check the appropriate box T2 Facility without exterior lot.5 (SD or WUP or RC) This facility does not contain any exterior lots. Phone No.:( SEAL 11602 Date: may 18, 1999 Facility with exterior lots (RC) Methods to minimize the run off of pollutants from Iounging and heavy use areas have accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): Affiliation_ _ Environment al Engineerijw, Address (Aaerc Signatur ANVC -- August 1. ,rrtirtrrrrrriri C,aRo��°,. ..` ;floe �Ly'y� S E A L X!!�*sign1d V '�- ate Work Completed: May 18, 1999 No.: (910) 295-3252 Date: My_ 18, 1999 D)fApplication and Handling EQuipment Check the appropriate box 91 Existing 4r ecpandinc, facility with exi�tin2 waste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed eitber the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). M New. expanded, r existing, facility without existing waste application equipment for s r. v i tQa i n. (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Q New, extended, or existing facility without existij]sz waste application equipment for land spreading not uSins spray irrigation. (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timina of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). Name of Technical Specialist (Please Print).- F. Graham, Phi``-N „'�. : w Affiliation Environmental Engineer' g Services Date�`VG®�k�� • �4�i�y 18, 1999 Q Address (Ar N.C. 28315 = Ptewvo..9) 295-3252 • y Signature: lldaotlay ;'l 8t.1999 E) Odor Contr 1: Insect Vntrol. V /Ortality Management and NitevoiWk'A ir Ian D. SI. Wl_TP. RC or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practi o Minimize Odors and Best it��i�l�rjr Management Practices to Control Insects have been selected and included ' vattth cement plan. Both the Mortality Management Plan and the Emergency Action Plan are comple • •be.' t�t�Oted by this facility. Name of Technical Specialist (Please Print):_ Lary F. GrahadPILL 55f Affiliation Environtttental En ineeri Services DatjWt$k C&�Ated: Maj 18, 1999 Address (A cmNle-' . $o4 42 y en, N.C. 28315 PhOM 0.1 0 295-3252 Signature: ✓ % �' * `1 ' 1999 VA NCIS F) Written Noti of New or andinQ S ne Farm N/A `,'•f�"""""���,` The following sig ture block is only to be used f r new or expanding swine fauns that begin construction after ,Tune 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and ail property owners who own property located across a public road. street, or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of the property owners notified is attached. Name of Land Owner: Signature:_ _ - _ Date: Name of'VCanager (if different from owner): Signature: _ _ _ „ _ Date: WC -- August 1, 1997 3 III. Certification oj*histallation A) Collection. Stora,*e. Treatment Installation * New. expanded or retrofitted facility (SI) Original Lagoon Certification done on May 4, 1 995 Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appropriate box El The cropping system is in place on all land as specified in the animal waste management plan. U Conditional Approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by {month day/rear}; the proposed cover crop is appropriate for compliance with the wasteutiiizaLion plan. G Also check this box if appropriate C'AR'�►,,,� if the cropping system as specified in the plan can not be established on n�. �vr$�30 days of this certification, the owner has committed to establish an interim croo ;�co�i 4 SEAL i Name of Technical Specialist (Please Print): Larry F. Graham, PE Affiliation Environmental Address Siunatut This following sib ature bl* is only to above has been checked. Services Date Work . -- ate: DIRS 1401"T999 used when the box for conditional approval in III. B I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DELI a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DELI. Name of Land Owner: Signature: _ _ _ _ Date: Name of Nlanager (if different from owner): Signature: Date: AWC -- .august 1. 1997 4 ' C) Runoff Controls from Exterior_Lots_ (RC) N/A facility with exterior lots NIetltods to minimize the run off of pollutants -from lounging and heavy use areas have been installed as specified in the plan. For facilities wilhout exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) Application and HandlingEquipmentInstallation (WUP or I) Check cite appropriate bloc,- - i� Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. jJ animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed, leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. a Conditional approval: Animal waste application and handling equipment specified in the plan has Improvements been purchased and will be on site and installed by (monLh/day/year); there is adequate planned but not storage to hold the waste until the equipment is installed and until the waste can be land applied in mandatory- accordance with the cropping system contained in the plan; and calibrat ialag �djusun guidance have been provided to the owners and are contained as part of the plan. � CAROOr ��� Name of Technical Specialist (Please Print): Larry F. Graham,.M ;��SES_s_'i�4 �iy'�_. Address ( Signature ices DateSVork CoffLP11ed: *Ma�180 1999 N.C. 28315 PhImmNo.: f910 295--3252 The following sig tore bloc is only to be used when the box for co ""rt'f�Fap3`roval in III D above has been ecked. 1 (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. 1 (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Name of Manager (if different from owner): Signature: Date: Date: E) Odor Control. Insect Control and iv[ortality. ivlanaeerr:ent (SD, SI. WUP. RC or I) yx rr� itilethods to control odors and insects as specified in the Plan have been JoAV H, re operational mortality management system as specified in the Plan has also been install�a ' (,scApe/�l a SEVSS55 wr s ✓ Name of Technical Specialist (PIease Print): Tarim F. Grahams �E: a��p Affiliation Environtnen Engineer' ervices Date Wt1rk Cd�rt ted:� 1Ka�2.18, _1 �� o�- Address ( ten ? r 16Y/4 n. N.C. 28315 - , - Phone I o.'-*Mi) 295- Si 1999 The NC 1S V A%VC -- August 1/097 ,✓ 5 Please return the completed form to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division Of Water Quality Non -Discharge Branch, Compliance Unit P.O. Box 29535 Raleigh, NC 27626-0535 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. ANVC -- August 1, 1997 6 ze, 5 Exhibit 2 ` USGS Topographic map for the Gold Leaf Farm. Owner. Bryan Wilson n ti '� ll WEST END QUADRANGLE NORTH CAROLINA 7.5 MINUTE SERIES (TOPOGRAPHIC) h_ 14e5 HOFFMAN QUADRANGLE - NORTH, CAROLINA 7.5 MINUTE SERIES (TOPOGRAPHIC) SE/4 JACKSON SPRINGS 15' ouAARANGLE 10 feet contour intervals SCALE 1:24 0M ! 0 1 MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET 1 ,5 0 1 KILOMETER ENVIRONMENTAL ENGINEERING SERVICES Water - Wastewater - Sludge - Agricultural • Industrial • Civil Wilson's Swine Farm c/o Bryan Wilson 1180 Jones Springs Church Road Ellerbe, N.C.28338 Phone (910) 652-3749 May 18, 1999 CS[PV Re: Certified Animal Waste Management Plans and Documentation for Wilson's Swine Farm, Richmond County. DWQ Facility I.D. # 77;17. Dear Mr. Wilson, The Certified Animal Waste Management Plan (CAWMP) for the above referenced farm is now complete according to the task given Environmental Engineering Services. The following persons will get the following documentation: • You are receiving two complete animal waste management packages enclosed with this letter. I trust you will keep one of these on the farm site and share this information to those in management. I would ask you to review this plan ASAP to make sure it fits your needs and reasonably represents your farming plans. • Ms. Vilma Mendez-Colombani with the Richmond County NRCS will get one copy of this new and revised CAWMP package to be kept on file. • The Fayetteville regional office of DWQ will get a copy of this letter and maps of the site. DWQ will not get a complete specifications package. I was told they do not need a full copy of the revisions since your farm is already certified. • I will also send the Raleigh Office of DWQ a copy of this letter for their files. Please keep in mind that this set of specifications relates to the utilization of animal waste on Gold Leaf Farm Land. The following items are of particular importance. However do not fail to read the entire document to know its content. I. This new waste utilization plan is as comprehensive as any plan I have seen to date. However it is a best estimate on what will happen. Future waste application amounts will depend on the quantity of crops harvested, waste analyses, and soil testing. If crop yields were to drop off you will have to cut back on waste applications. On the other hand, if crop yields increase, you may be able to apply more waste, but do not make any drastic changes unless you first discuss the matter with me. Keep your crops in tip top shape and Kepp Good Records! 2. The limited number of lagoon effluent samples I have seen show that you may have more nitrogen per thousand gallons of lagoon effluent than is average. Please keep track of this by sampling at least 3 times per year (late winter, summer, and fall). Four samples per year is actually better. 3. Nutrients in anaerobic lagoon sludge are much more concentrated than lagoon liquids. If you wait to remove sludge every 5 years, you will need to find an off -site location because you do not have enough land to accept all of the nutrients. The off -site hauling of sludge is not part of the attached P.O. BOX 426, ABERDEEN, N.C. 28315 PHONE (910) 295-3252 waste utilization plan since I do not know where you would haul. If you decide to haul the sludge off -site, you will need to get a plan amendment first. Let me know when you are ready to remove sludge and I will develop the specifications. 4. If you ever decide to use 100% of your crop land you will need to obtain a broadcast type wagon to apply nutrients to the field fringes and where irrigation can not go. I personally think this is an essential tool for most swine operations. However, for now you do not need a broadcast wagon. 5. Gold Leaf Farm has enough cleared land to accept the generated nutrients in the animal waste according to my best estimates. However there are many combinations of crops and fields you could choose which can complicate the predicted nitrogen removal. You must keep track of what you grow, how much you grow, where you apply the waste, how much waste is applied, etc. in order to keep track of how much nitrogen you are using. This plan is realistic but it is not fool proof. I have enclosed some examples of how to calculate the application of waste but please feel free to ask questions if it is unclear. 6. Your lagoon needs to be staked so you can record water levels weekly. Make sure you match this with the level of your emergency overflow. Let me know if you want me to help you with this effort. A graph of your lagoon volume vs. depth is included in the CAWMP exhibits. 7. There is a large amount of information in this package so please read it and notice all of the precautions. Be especially careful to avoid all off -site waste run-off or drift. After reviewing the enclosed information let me know if you have questions. I can come to the farm and spend some time with you if you ever need some hands-on guidance, help with irrigation calibrations, calculations on nutrient loadings, waste analyses, or any other part of the overall effort. However, to keep your expenses down I will wait until you request such service. Thank -you for your time in this matter. enclosures cc: Vilma Mendez-Colombani, Richmond County MRCS Fayetteville Regional Office, DWQ Raleigh Office, DWQ Exhibit 1 Vicinity map for Gold Leaf Farm. 6 Owner: Bryan Wilson '0 037 Par. IS7 1 0*) 0 I r 15 0 0 7 4�6 j N4, '91 1003 3 j ±321 . . . . . . . . . . . . . . . . . '31 ..63 C, 0 1-33 N Ch N 35 5' 1-33 .04 Iqql lw W4 7-- H S A N L L L G A M E/ L A N D ..00 MA( 7 1.., MIL IW3 Pop. 359 �2 �'73 tAKE KATCHERT \L .5 A LJ S" 0.0—d— C16 fcKINNEY UWE 1 441 L693 ..J3 3 MOW- A, L.4berle, A3, %�34 1.00 1.31 4 J R. d, Cjj3sov roxn .431 M.D—W Ck t IU-1 -.3 d RICHMOND COUNTY 16. 69 NORTH CAROLINA NORTH CAROLINA DEPARTMENT OF TRAN5PORTATION ROCKINGHAM PtANNNG AND RESEARCH BRANCH DIV"ON Of HIGHWAYS *17W 'I U.S. DEPARTMENT OF TRANSPORTATION FEDERAL HIGHWAY ADAUNISTRATION V&7 14P SCAJE INS �AS7 6 0 1 A WLES �e,HAM h C 5.Im 161 0�5 t MILE SCAtE FOR ENLARGEMENT$ 45 Exhibit 2 USGS Topographic trap for the Gold Leaf Farm. Owner: Bryan Wilson Soo Q __ =c=_. .-}—aw - -.. \ Sp�� /• �s�\�.---may s95 w W sy G + WEST END QUADRANGLE NORTH CAROLINA 7.5 MINUTE SERIES (]"OPOORAPHIC) HOFFMAN QUADRANGLE - NORTH-CAROLINA 7.5 MINUTE SERIES (TOPOGRAPHIC) S£/4 JACKSON SPRINGS 15, QUADRANGLE 10 feet contour intervals SCALE 1:24 000 1 0 I MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET 1 .5 0 f KILOMETER Cp � 3 Revised April 20, 1999 4410 A JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number -?? - ► 7 Operation is flagged for a wettable Farm Name: Wil `s Cy : acre determination due to failure of On -Site Representative: Part 11 eligibility item(q) F1 F2 F3 F4 Inspector/Reviewer's Name: &Wn Operation not required to secure WA determination at this time based on Date of site visit: ,!/_ E2 Date of most recent WUP: 3 �� ;5� Annual farm PAN deficit: pounds exe t' n E1 E2 E3 E4 Operation pended for wettable acre determination based on P1 P2 P3 Irrigation System(s) - circle #: 1. hard -hose traveler, 2. center -pivot system; 3. linear -move system; 4. stationary sprinkler system w/permanent pipe; 5. stationary sprinkler system w/portable pipe; " 6. stationary gun system w/permanent pipe; 7. stationary gun system w/portable pipe PART I. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) E1 Adequate irrigation design, including map depicting wettable acres, is complete and signed by an 1 or PE. E2 Adequate D, and D21D3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by an I or PE. E3 Adequate D, irrigation operating parameter sheet, including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part Ill. (NOTE: 75 % exemption cannot be applied to farms that fail the eligibility checklist in Part 11. Complete eligibility checklist, Part II - F1 F2 F3, before completing computational table in Part 111). PART 11. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required because operation fails one of the eligibility requirements listed below: . F1 Lack of acreage which -resulted in over application of wastewater (PAN) on -spray field(s) according to farm's last two years ,of irrigation -records. F2 Unclear, illegible, or lack of information/map. F3 Obvious field limitations (numerous.ditches, failure to deduct required buffer/setback acreage; or.25% of total acreage -identified in CAWMP includes _-:-,- small,-irregulady shaped fields -fields less than 5-acres-for travelers -or_less-than 2 acres for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in excess of 75% of the respective field's total acreage as noted in table in Part Ill. Revised April 20, 1999 Facility Number 79 -17 Part ltl. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT NUMBER FIELD NUMBEW-2 TYPE OF IRRIGATION SYSTEM TOTAL ACRES CAWMP ACRES FIELD % COMMENTS3 FIELD NUMBER' - hvdrant. oull. zone. or Mint numbers may be used in niace of field numbers deoendino on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will be subject to WA determination. FIELD NUMBiER2 - must be clearly delineated on map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres and having received less -.than 50% of its annual PAN as documented in the far m's previous.two years' (1997 & 1998) of irrigation records, -cannot. serve as the sole basis for requiring a WA Deterrnination. _Back-up.fields-must:be noted in -the comment section and must be -accessible by irrigation system. - Part IV. Pending A Determinations 1 Plan lacks foliowing.infommation: P2 Plan revision may satisfy75% rule based:on adequate overall PAN deficit:and by adjusting all field acreage.to_below'75% usexate-- P3 Other (ie/in process of installing -new irrigation system): State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Bryan Wilson Wilson's Swine Farm 303 Gold Leaf Farm Rd Ellerbe NC 28338 Dear Bryan Wilson: A4A IT�VW 41001i � r � C)EH N F� July 21, 1997 M if C 5 lyg/ REG. #0 Subject: Certificate of Coverage No. AWS770017 Wilson's Swine Farm Swine Waste Collection, Treatment, Storage and Application System Richmond County . In accordance with your application received on July 10, 1997, we are forwarding this Certificate of Coverage (COC) to Farm No. 77-17, authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with the State's General Permit (attached). This approval shall consist of the operation of this system including, but not limited to, the management .of animal waste from the Wilson's Swine Farm, located in Richmond County, with an animal capacity of no greater than 8800 Feeder to Finish and the application to a minimum of 177 acres of land as specified in the Certified Animal Waste Management Plan (CAWMP)_ The COC shall be effective from the date of issuance until December 31, 2001. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. In accordance with General Statue 143-215.10C, Animal Waste Management Plans shall include the following components: - A checklist of odor sources and best management practices to minimize these sources. - A checklist of insect sources and best management practices to minimize these sources. - Provisions set forth for acceptable methods of disposing of mortalities. - Provisions regarding emergency action plans. Your existing Certified Animal Waste Management Plan must include the above elements, by December 31, 1998. Documentation of the certification must be available to inspectors onsite. Submittal of the amended certification statement shall be required upon renewal of your permit coverage in 2001. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Andy Oakley at (919) 733-5083 ext.(533). Sincerely, z tz A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Richmond County Health Department Fayetteville:Regional=0ffice,-Water-Quality_Section Richmond County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources A74 JO i Division of Water Quality r James B. Hunt, Jr., Governor dft Jonathan B. Howes, Secretary E3 G H N A. Preston Howard, Jr., P.E., Director May 14, 1997 CERTIFIED MAIL RETURN RECEIPT REQUESTED Bryan Wilson Gold Leaf Farm 303 Gold Leaf Farm Rd Ellerbe NC 28338 Farm Number: 77-17 Dear Bryan Wilson: You are hereby notified that Gold Leaf Farm, in accordance with G.S. 143-215.1 OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty (34) days to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map,'and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call J R Joshi at (919) 733-5083 extension 363 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541. Sincerely, -ror A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources 4 • Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary ED E N F1 A. Preston Howard, Jr., P.E., Director May 14, 1997 ERTIFIED MAIL RETURN RECEIPT REQUESTED Bryan Wilson . Gold Leaf Farm 303 Gold Leaf Farm Rd Ellerbe NC 28338 Farm Number: 77-17 Dear Bryan Wilson: You are hereby notified that Gold Leaf Farm, in accordance with G.S. 143-215.1OC, must apply for coverage under an Animal Waste Operation General Permit. Upon receipt of this letter, your farm has thirty (30) days. to submit the attached application and all supporting documentation. In accordance with Chapter 626 of 1995 Session Laws (Regular Session 1996), Section 19(c)(2), any owner or operator who fails to submit an application by the date specified by the Department SHALL NOT OPERATE the animal waste system after the specified date. Your application must be returned within thirty (30) days of receipt of this letter. Failure to submit the application as required may also subject your facility to a civil penalty and other enforcement actions for each day the facility is operated following the due date of the application. The attached application has been partially completed using information listed in your Animal Waste Management Plan Certification Form. If any of the general or operation information listed is incorrect please make corrections as noted on the application before returning the application package. The signed original application, one copy of the signed application, two copies of a general location map,'and two copies of the Certified Animal Waste Management Plan must be returned to complete the application package. The completed package should be sent to the following address: North Carolina Division of Water Quality Water Quality Section Permits and Engineering Unit Post Office Box 29535 Raleigh, NC 27626-0535 If you have any question concerning this letter, please call J R Joshi at (919) 733-5083 extension 363 or Ed Buchan with the Fayetteville Regional Office at (910) 486-1541. Sincerely, fog A. Preston Howard, Jr., P.E. cc: Permit File (w/o encl.) Fayetteville Regional Office (w/o encl.) P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper w State of North Carolina Department of Environment, Health and Natural Resources Fayetteville Regional Office James B. Hunt, Jr., Governor Jonathan S. Howes, Secretary Mr. Bryan Wilson 303 Gold Leaf Rd. Ellerbe, NC 28338 Dear Mr. Wilson: �FHHNFZ DIVISION OF WATER QUALITY April 15, 1997 SUBJECT: Annual Compliance Inspection Gold Leaf Farm Registration No. 77-17 Richmond County On April 15, 1997, staff from the Fayetteville Regional Office of the Division of Water Quality inspected the subject swine facility. Please find enclosed a copy of our Compliance Inspection Report for your information. It is the opinion of this office based on the information provided and observations made during the inspection that the facility was in compliance with 15A NCAC 2H, Part.0217 at the time of the inspection. Please refer to the comments section on the rear of the inspection form for information regarding your facility. Please be aware that all swine facilities with a liquid waste collection system designed for a minimum of 250 hogs must have a certified waste management plan on or before December 31, 1997. The district NRCS office, Agriculture Extension office, or the Division of Soil and Water have specialist available to assist you with upgrading of existing facilities and certification. If You have any questions concerning this matter, please call John Hasty at (910) 486- 1541. Sincerely, C� ohn C. Hasty, Jr. Environmental Specialist cc: Operations Branch Central Files Audry Oxendine - FRO DSW Wendy Rudd - Richmond Co. NRCS Wachovia Building, Suite 714, Fayetteville FAX 910-486-0707 North Carolina 28301-5043 NOC An Equal Opportunity Affirmative Action Employer Voice 910-485-1541 50% recycled/ 10% post -consumer paper I Farm Statue: CdcLckj Farm Name: _ 90 Owner Names Rr W aj, L e Phone Na: Lq� o-) G52 -5b o� Mamng Address:, D a L rex/Ierlr�ll�,,,, Certified Operaw-. 4 Operator Cartificatioa Nmaber: 17 5 (¢ C, Location of Farm: Latitude �•C�• �� Longitude • 0« 113 No! Qperational Type of Operation and I Wears to Feeder Feeder to Finish F w to Wean arsaw to to Finish Date Lost Operated: Other Znx of livestock QLeral 1. Am there any buffer: that need maiE3 Yes Pivo Z h any discharge observed 5nm any part of the operation? 13 Yes gNo L If discharge is observed, was the oanveyw=c man-made? 13 Yes U[No b. If discharge is observed, did it reach Surface Water? (If yes, notify DWQ) ❑ Yes KNo c. If discharge is observed, what is the estimated flow in gallmin? d Does discharge bypass a lagoon system? (if yes, aodfy DWQ) ❑ Yea A No I Is time evidence of pass discharge from any part of the operation? E) Yes C,Na 4. Was them any adverse impacts to the waters ofthe State other than from a discharge? Q Yes KNo S. Does may part of the waste management system (other than lagoowAwlding ponds) require MNo zaaintetmn�t? C-cmd med on back �. Is be ty scoot in cittmpliance with nay amble aatback citeria? 7. Did the iaciliry M to have a cmiW operator in nq=sWe dwv Cif imspet:r;on aver 1/1/97)? 8. Are these lagoons or swrage ponds on site which noaod to be psopaly cloned? ctu �eooas �n�f�LQ�ia! p 9. Is sm=UW heebaw lea d= adotgatte? Freeboard (# 3.a,�oon 1 lagoon 2 Lagoon 3 .. _P7 A L seepage obaavW from any of the struck? 11. Is roman, or nay other threats to the integrity of any of the sbuctives. obserral't 12. Do any of the strum need mainfen (if any of questions 9-12 was answered yies, and the situation poses an immediate public health or environmental throe!, notify DWQ) _13. Do arty oftbe strumm lack adquate rmarkas to identify start and stop ptmrM levais? Waste Avollcat3on 14. Is these physical rvide= of over application? .(Nis access of QWMP, or runoff enU=V waMs of the State, notify DWQ) 1S. Crop type r,Beri,n a_ ZCerh l %� ... .. 16. Do the active cops differ with those designated in the Animal waste Management Pin? 17. Does tbe fwIty have a lack of adequate acrup for Ind applies? 18. Does the cover crop need improvezftt? 19. Is there a lack of available irrigation equipuat? Far Certified Faepitits Only 20. Don the fecihty fora to have a copy of the Animal Waste Management Plan Tommy Svai3able? 21. Does the iaeiliry fad to comply with the Anima l Waste Mamgpu mt Plan in any way? 22. Does record beeping need improvement? 23. Does facility require a foliow-np visit by me: 24. Did Reviewes/Inspector fail to discmas seviewTmspec ion with owner or operator in charge7 _ n Yes IgWo 13 Yes 10,No Yes %LNo Lagoon 4 13 Yes fo No 13 Yes 7$,No .Yes ❑ No I, Yes ❑ No 13 Yea 4( No p Yes ®,No E3 Yes MNo E3 Yes %No E3 Yes J•No E3 Yes P[No E3 Yes JINo 0 Yea MNo E3 Yes 0No E3 Yes Mwo Carrimcats (r efer to qucstior!: E=plain str►yS answers sndfoi sajr rsramurneadatrorn os any bthcr COMM :Use disiags<of facOitY-to better tmo�nsc addrdopsgesas seer) 10 13- S —54v? fw•.p 0•--rkerS nevi 40 be r'•,a-j+a��ea. ReviewerRaspector Name Reviwevfinspector Signature: > ems_--7' ac Dlvlslon of Water Quality, Wafer Quality Secdo% Facility Assmmeat Unk 11/14J96 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Bryan Wilson Wilson's Swine Farm 1180 Jones Springs Ch. Rd. Ellerbe NC 28338 Dear Bryan Wilson: 1179�AA IT 0 0 A&4;1 .NCDIENR o H Ck ,�c June 26, 1998 0;& J i n 2 3 1998 FAYETTEVILLE REG. OFFICE Subject: Reissuance of Certificate of Coverage No.AWS770017 Wilson's Swine Farm Swine Waste Collection, Treatment, Storage and Application System Richmond County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on July 21, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Bryan Wilson, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Wilson's Swine Farm, located in Richmond County, with an animal capacity of no greater than 8800 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS770017 dated July 21, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition I1.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition III.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this. farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terns and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Certificate of Coverage AWS770017 Wilson's Swine Farm Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Katharine Keaton at (919) 733-5083 ext. 533. Sincerely, for A. Preston Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Richmond County Health Department Fayetteville Regional Office, Water Quality Section Richmond County Soil and Water Conservation District Permit File State of North Carolina Department of Environment, Health and Natural Resources James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary November 13, 1996 Bryan Wilson Gold Leaf Farm 303 Gold Leaf Farm Rd Ellerbe NC 28338 SUBJECT: Operator In Charge Designation Facility: Gold Leaf Farm Facility ID#: 77-17 Richmond County Dear W. Wilson: ®L-HNF;Z FI)i 9- NOV 19 19G0 ENV - MANAGEMENT FAYETTEVILLE REG. OFFiGE. Senate Bill 1217, An Act to Implement Recommendations of the Blue Ribbon Study Commission on Agricultural Waste, enacted by the 1996 North Carolina General Assembly, requires a certified operator for each animal waste management system that serves 250 or more swine by January 1, 1997. The owner of each animal waste management system must submit a designation form to the Technical Assistance and Certification Group which designates an Operator in Charge and is countersigned by the certified operator. The enclosed form must be submitted by January 1, 1997 for all facilities in operation as of that date. Failure to designate a certified operator for your animal waste management system is a violation of 15A NCAC 2H .0224 and may result in the assessment of a civil penalty. If you have questions concerning operator training or examinations for certification, please contact your local North Carolina Cooperative Extension Service agent or our office. Examinations have been offered on an on -going basis in many counties throughout the.state for the past several months and will continue to be offered through December 31, 1996. Thank you for your cooperation. If you have any questions concerning this requirement please call Beth Buffington or Barry Huneycutt of our staff at 919n33-0026. Sincerely, stop Howard, Jr—F. ., Director Division of Water Quality Enclosure cc: Fayetteville Regional Office Water Quality Files P.O. Box 27687, Nf VOW0CRaleigh, North Carolina 27611 7687 An Equal Opportunity/Affirmative Action Employer Voice 919-715-4100 50% recycled/10% post -consumer paper