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HomeMy WebLinkAboutWQ0002857_NOV-2020-PC-0392_20200831ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
S. DANIEL SMITH
Director
NORTH CAROLINA
Environmental Quality
August 31, 2020
CERTIFIED MAIL 7013 1710 0002 1922 4105
RETURN RECEIPT REQUESTED
Ms. Donna M. Moore
Piedmont Custom Meats
430 NC Highway 49 S
Asheboro, NC 27205
SUBJECT: Notice of Violation (NOV-2020-PC-0392)
Compliance Evaluation Inspection
Permit No. WQ0003857
Caswell County
Dear Ms. Moore:
On August 24, 2020, DWR staff Caitlin Caudle and Patrick Mitchell performed an announced
scheduled routine compliance inspection. Designated ORC Glenn Price was present during the
entire inspection, and facility contact Larry Moore was present during part of the inspection. A
review of records, irrigation fields, irrigation equipment, and treatment system components was
completed.
ORC and facility contact were both given a reminder that a permit renewal application must be
submitted by the end of September 2020. ORC was reminded that irrigation equipment must be
calibrated once per permit cycle and must be completed before March 31, 2021.
The facility was found to be noncompliant with the subject permit. The following violations were
noted:
1. Permit condition 1.2 states that "within 180 days of permit issuance, all of the permitted
irrigation areas shall be cleared of broadleaf weeds and woody vegetation, and a suitable
year-round vegetative cover established" and Permit Condition 111.3 states that "a
suitable year round vegetative cover shall be maintained at all times, such that crop health
is optimized, allows for even distribution of effluent and allows inspection of the irrigation
system."
At the time of inspection Zones 1, 2, and 3 were overrun with broadleaf weeds and
creeping vines and Zone 4 with broadleaf weeds and woody vegetation. This was also
noted in compliance inspection letters dated April 15, 2015 and March 28, 2016. The
vegetation present made it difficult to inspect the irrigation zones for over ground runoff,
below ground leaks, and inspect the sprinkler risers. The vegetation present is seasonal,
and as a result will die off in winter months. This could result in effluent runoff and ponding
No�rHC�.Apl
oewrtmam m �o-o�me�i o�ai�
North Carolina Department of Environmental Quality I Division of Water Resources
Winston-Salem Regional Office [ 450 West Hanes Mill Road, Suite 300 I Winston-Salem, North Carolina 27105
336.776.9800
on bare ground, and ground water quality impacts as there likely will be no living vegetation
to uptake applied nutrients. Please implement a routine weed management practices
and establish a suitable year-round vegetative cover.
2. As stated before, Permit Condition 111.3 requires a suitable year-round vegetative cover
be established and the irrigation zone be maintained so the system can be inspected.
Zone 4 has not been utilized since April 2018. At the time of inspection, Zone 4 was
overgrown with small saplings, broadleaf weeds, and briars such that sprinkler risers could
not be located. Failure to maintain the irrigation zones for operations is also a violation of
Permit Condition 111.1. Please clear the saplings and other unsuitable vegetation,
and establish a suitable vegetative cover before utilizing Zone 4 again. If the
permittee has no intention of returning Zone 4 to use, a permit modification is
necessary to remove Zone 4 from Permit Attachment B. Please be aware that this
modification may result in a reduction in permitted flow for the facility.
3. Permit Condition 1.3 states that the Winston Salem Regional Office approve of the
location of two new monitoring wells, and these wells be installed within 180 days of permit
issuance. Per discussions with the ORC at the time, WSRO hydrogeologist, and the
consulting environmental firm, two new wells (a well upgradient of the irrigation zones,
MW6, and a well downgradient of the irrigation zones, MW7) were to be installed in the
time frame provided by the permit.
At the time of inspection, MW1 was still present, but had been reportedly repaired, and a
new downgradient well (MW5) had been installed within 180 days of the permit issuance.
Please provide written justification as to why a new upgradient monitoring well
(MW6) was not installed per Permit Condition 1.3.
4. Per Permit Condition 111.10, "residuals generated from the wastewater treatment facilities
shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The permittee shall
maintain a residual management plan pursuant to 15A NCAC 02T .0508." Permit
Condition IV.8 states that "a record shall be maintained of all residuals removed from this
facility."
This includes the removal of solids from the grease trap and bar screen. At the time of
inspection, the grease trap had a large volume of solids built up with an excessive amount
of flies and maggots, as well as odors which could lead to nuisance complaints. The solids
removed from the bar screen were being placed in a container with a crack allowing
leachate from the solids to infiltrate the ground. The intended solids collection area next
to the bar screen, which would return leachate to the wastewater system, appeared to
have a clogged drain. This issue was also noted in a letter dated December 17, 2018.
Please make necessary repairs to the drain in the solids collection area, use the
designed collection area to store solids appropriately before disposal, and take
steps to reduce potential nuisance conditions.
At the time of inspection, the facility contact stated that Valley Protein, Inc. collects
rendering products from the facility and periodically removes solids from the grease trap.
The facility contact was not able to provide records of solids removal at the time of
inspection but stated they would provide an electronic copy. Permit Condition IV.8 states
that residuals removal records "shall be maintained at the facility for a period of no less
than five years, and shall be made available to the Division upon requires." Please
reference Permit Condition IV.8 and request the appropriate information from Valley
Protein, Inc. and maintain these records on site for at least five year. Based on the
state of the grease trap, volume of solids removed from the bar screen, and
increased production at the facility; it is the recommendation of the Division that
solids removal be placed on a regular schedule or that adequate inspection occur
to prevent nuisance conditions and the movement of solids beyond the grease trap.
5. Permit Condition IV.3 states that "flow through the treatment facility shall be continuously
monitored, and daily average flow values shall be reported on Form NDMR." At the time
of inspection ORC stated that the influent water supply flow meter that previously utilized
to record and report influent flow to the system is no longer being used. Instead, flow is
being calculated by dividing the total volume irrigated by the number of days in the
reporting month. Reporting effluent dosed to the irrigation fields is incorrect and does not
meet the requirements contained in the Permit Attachment A for monitoring and reporting
of daily flow into the system. Please replace the previously used flow meter or install
a new influent flow meter at the head of the wastewater treatment plant in order to
measure the volume of influent flowing through the facility.
6. Permit Condition V.1 states "the Permittee shall provide adequate inspection and
maintenance to ensure proper operation of the wastewater treatment and irrigation
facilities" and Permit Condition V.2 states that "the Permittee or their designee shall
inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility
deterioration and operator errors resulting in discharges..." Permit Condition 111.1 states
"the facilities shall be properly maintained ... at all times."
At the time of inspection, the aerator in Lagoon #2 was being repaired. The facility contact
stated that the aerator was being replaced and rewired, with the hopes of being fixed within
7-10 days.
While inspecting Lagoon #2 it was noted that there were a number of animal burrows and
disturbances on the interior of the embankment. The holes in the embankment would be
covered if the freeboard was less than three foot. These holes present a hazard to the
structural integrity of the lagoon embankment and also serve as bypasses to the system
when effluent is entering these holes. While inspecting Lagoon #1 erosion was noted
around the cable anchor on the north side of the lagoon. This erosion could present a
hazard to the structural integrity of the lagoon embankment. Please take measures to
prevent further erosion to the embankments of Lagoon #1 and Lagoon #2 and take
measures to remove the animal causing disturbances to the embankments.
At the time of inspection there was a hole in the roof of the pump house and an estimated
six inches of water present in the pump house. There was evidence of stormwater causing
erosion under a structural wall of the pump house. This structure contains the chlorination
equipment and irrigation pump. Please repair the roof of the pump house and divert
stormwater to prevent further erosion under the structural wall. Further
deterioration of this structure could impact the wastewater system components
contained within.
The effluent distribution box controlling effluent flow to Zones 1, 2, and 3 was not clearly
marked and partially covered by vegetation. The lid covering the distribution box was also
cracked and in need of replacement. Standing water was present in the distribution box
and immediately downslope of the distribution box. Please replace the lid covering the
distribution box and clearly mark the location of the distribution box in the irrigation
field with permanent markers, such as posts with flagging. Once mowing has
occurred, please inspect the box and the area downslope to ensure no damage to
piping or leaks are occurring during irrigation events. Further damage to the
distribution box could result in damages to the piping within.
The following concerns were noted:
A. Permit Condition 1.1 states that "within 180 days of permit issuance, all stormwater drains
and diversions shall be disconnected and/or diverted away from the wastewater irrigation
system." Per a routine compliance inspection from March 15, 2018, it was indicated that
a stormwater retention pond was to be constructed to manage stormwater. Please
provide an updated site map with the constructed stormwater retention pond or
provide a written explanation of how stormwater runoff is being diverted from the
irrigation system.
B. Per Permit Condition 1.4 an updated site map was to be submitted to the Division within
60 days of installation of monitoring wells. Please provide an updated site map with the
components listed in Permit Condition 1.4.
C. Permit Condition 111.1 states "the permittee shall maintain an Operation and Maintenance
Plan, which at a minimum shall include operational functions, maintenance schedules,
safety measures and a spill response plan." At the time of inspection, a spill response plan
was not available on site. Please develop an updated Operation and Maintenance Plan
and Spill Response Plan that includes updated contact information for those
agencies that require notification in the event of a spill.
D. Per Permit Condition 111.9 "public access to the irrigation sites and wastewater treatment
facilities shall be prohibited." At the time of inspection, no public access restriction
measures were present, such as signage or fencing around the wastewater treatment
facility and irrigation fields. Please take measures to limit public access to the
irrigation fields and wastewater treatment facility.
E. Per Permit Condition 111.14 "earthen embankment areas shall be kept mowed or
otherwise controlled and accessible." There was an area on the south side of Lagoon #1
that was overgrown with weeds and was inaccessible for inspection. Please take
measures to clear this vegetation and establish appropriate year-round vegetative
cover that allows for inspection of the lagoon embankments.
F. Permit Condition IV.5 lists a set of information that must be recorded during each
irrigation event. At the time of inspection not all required information is being reported each
month. The most current Division approved monthly reporting forms include all necessary
information. Please begin using the most current version of Division approved Non
Discharge Monitoring Report (NDMR) and Non Discharge Application Report
(NDAR-1) forms. Electronic copies are available at
https://deg.nc.gov/about/divisions/water-resources/water-resources-
permits/wastewater-branch/non-discharge-permitting-unit/reporting-
forms#wastewater-&-reclaimed-water-forms.
G. Permit Condition 111.1, Permit Condition 111.6, Permit Condition IV.5, Permit Condition
IV.6, Permit Condition IV.8, Permit Condition IV.9, Permit Condition IV.13, and Permit
Condition V.2 require various records, inspection logs, and maintenance information be
maintained on site at all times for at least five year. Please review these permit
conditions and maintain the appropriate information on site.
Your immediate attention to the violations and concerns noted above is greatly appreciated. This
office request that you provide a written response within ten (10) calendar days following
receipt of this notice. Your response should include the following: actions that were taken to
remedy these violations and concerns, actions proposed with a timeline for completion, and any
proposed plans intended to prevent future violations from occurring. Please be advised that if
these items are not properly addressed, or plans made to address these concerns the Division
may take further action. A follow up inspection will be schedule within 90 days of receipt of
response from the permittee.
Please refer to the enclosed compliance inspection report for additional observations and
comments. If you have any questions regarding the notice, please contact Caitlin Caudle or me
at the letterhead address or phone number, or by email at caitlin.caudle(aD_ncdenr.gov or
lon.snider(c)_ncdenr.gov.
Sincerely,
DocuSiigfc.Jned by:
%ti l nac,
5B 9'n 4
Lon . i eC9rE, egional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, NCDEQ-WSRO
enc: Compliance Inspection Report
NDMR and NDAR-1
cc: Caswell County Health Department - Electronic copy
Glenn Price — R&A Laboratories - Electronic copy
WRSO Electronic Files
DWR Laserfiche File WQ0002857
Compliance Inspection Report
Permit: WQ0002857 Effective: 04/29/16 Expiration: 03/31/21 Owner : Chapel Road Properties LLC
SOC: Effective: Expiration: Facility: Piedmont Custom Meats WWTF
County: Caswell 9683 Kerr Chapel Rd
Region: Winston-Salem
Gibsonville NC 27249
Contact Person: Donna M Moore Title: Phone: 336-584-8247
Directions to Facility:
From Winston-Salem, take 1-40 east to 1-85 north Rt. 29 north to Brown Summit exit (left, then immediate right onto Rt. 150) 7.3
miles to Toxler Mill Road (no turns), then proceed 3.1 miles to Kerr Chapel Road 0.8 miles.
System Classifications: S1,
Primary ORC: Glenn Fredrick Price Certification: 987931 Phone: 336-996-2841
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 08/24/2020 Entry Time 10:OOAM Exit Time: 12:05PM
Primary Inspector: Caitlin Caudle Phone: 336-776-9699
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Wastewater Irrigation
Facility Status: ❑ Compliant Not Compliant
Question Areas:
Treatment Flow Measurement -Effluent Treatment Flow Measurement -Influent Miscellaneous Questions
Treatment Flow Measurement -Water Treatment Barscreen Record Keeping
Use Records
Treatment Lagoons Treatment Sludge Storage/Treatment End Use -Irrigation
Treatment Disinfection Treatment Flow Measurement Storage
(See attachment summary)
Page 1 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
On August 24, 2020 DWR staff persons Caitlin Caudle and Patrick Mitchell performed an announced scheduled routine
compliance inspection. Designated ORC Glenn Price was present during the entire inspection, and facility contact Larry
Moore was present during part of the inspection. A review of records, irrigation fields, irrigation equipment, and treatment
system components was completed.
ORC and facility contact were both given a reminder that a permit renewal application must be submitted by the end of
September 2020. ORC was reminded that irrigation equipment must be calibrated once per permit cycle and must be
completed before March 31, 2021.
The facility was found to be noncompliant with the subject permit. The following violations were noted:
1. Permit condition 1.2 states that "within 180 days of permit issuance, all of the permitted irrigation areas shall be cleared
of broadleaf weeds and woody vegetation, and a suitable year-round vegetative cover established" and Permit Condition 111.3
states that "a suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows
for even distribution of effluent and allows inspection of the irrigation system."
At the time of inspection Zones 1, 2, and 3 were overrun with broadleaf weeds and creeping vines and Zone 4 with broadleaf
weeds and woody vegetation. This was also noted in compliance inspection letters dated April 15, 2015 and March 28, 2016.
The vegetation present made it difficult to inspect the irrigation zones for over ground runoff, below ground leaks, and inspect
the sprinkler risers. The vegetation present is seasonal, and as a result will die off in winter months. This could result in
effluent runoff and ponding on bare ground, and ground water quality impacts as there likely will be no living vegetation to
uptake applied nutrients. Please implement a routine weed management practices and establish a suitable year-round
vegetative cover.
2. As stated before, Permit Condition 111.3 requires a suitable year-round vegetative cover be established and the irrigation
zone be maintained so the system can be inspected. Zone 4 has not been utilized since April of 2018. At the time of
inspection Zone 4 was overgrown with small saplings, broadleaf weeds, and briars such that sprinkler risers could not be
located. Failure to maintain the irrigation zones for operations is also a violation of Permit Condition 111.1. Please clear the
saplings and other unsuitable vegetation, and establish a suitable vegetative cover before utilizing Zone 4 again. If the
permittee has no intention of returning Zone 4 to use, a permit modification is necessary to remove Zone 4 from Permit
Attachment B. Please be aware that this modification may result in a reduction in permitted flow for the facility.
3. Permit Condition 1.3 states that the Winston Salem Regional Office approve of the location of two new monitoring wells,
and these wells be installed within 180 days of permit issuance. Per discussions with the ORC at the time, WSRO
hydrogeologist, and the consulting environmental firm two new wells (a well upgradient of the irrigation zones, MW6, and a
well downgradient of the irrigation zones, MW7) were to be installed in the time frame provided by the permit.
At the time of inspection MW1 was still present, but had been reportedly repaired, and a new downgradient well (MW5) had
been installed within 180 days of the permit issuance. Please provide written justification as to why a new upgradient
monitoring well (MW6) was not installed per Permit Condition 1.3.
4. Per Permit Condition 111.10 "residuals generated from the wastewater treatment facilities shall be disposed or utilized in
accordance with 15A NCAC 02T .1100. The permittee shall maintain a residual management plan pursuant to 15A NCAC
02T .0508." Permit Condition IV.8 states that "a record shall be maintained of all residuals removed from this facility."
This includes the removal of solids from the grease trap and bar screen. At the time of inspection, the grease trap had a
large volume of solids built up with an excessive amount of flies and maggots, as well as odors which could lead to nuisance
complaints. The solids removed from the bar screen were being placed in a container with a crack allowing leachate from the
solids to infiltrate the ground. The intended solids collection area next to the bar screen, which would return leachate to the
wastewater system, appeared to have a clogged drain. This issue was also noted in a letter dated December 17, 2018.
Please make necessary repairs to the drain in the solids collection area, use the designed collection area to store solids
Page 2 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
appropriately before disposal, and take steps to reduce potential nuisance conditions.
At the time of inspection, the facility contact stated that Valley Protein, Inc. collects rendering products from the facility and
periodically removes solids from the grease trap. The facility contact was not able to provide records of solids removal at the
time of inspection but stated they would provide an electronic copy. Permit Condition IV.8 states that residuals removal
records "shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division
upon requires." Please reference Permit Condition IV.8 and request the appropriate information from Valley Protein, Inc. and
maintain these records on site for at least five year. Based on the state of the grease trap, volume of solids removed from the
bar screen, and increased production at the facility; it is the recommendation of the Division that solids removal be placed on
a regular schedule or that adequate inspection occur to prevent nuisance conditions and the movement of solids beyond the
grease trap.
5. Permit Condition IV.3 states that "flow through the treatment facility shall be continuously monitored, and daily average
flow values shall be reported on Form NDMR." At the time of inspection ORC stated that the influent water supply flow meter
that previously utilized to record and report influent flow to the system is no longer being used. Instead, flow is being
calculated by dividing the total volume irrigated by the number of days in the reporting month. Reporting effluent dosed to the
irrigation fields is incorrect and does not meet the requirements contained in the Permit Attachment A for monitoring and
reporting of daily flow into the system. Please replace the previously used flow meter or install a new influent flow meter at
the head of the wastewater treatment plant in order to measure the volume of influent flowing through the facility.
6. Permit Condition V.1 states "the Permittee shall provide adequate inspection and maintenance to ensure proper
operation of the wastewater treatment and irrigation facilities" and Permit Condition V.2 states that "the Permittee or their
designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and
operator errors resulting in discharges..." Permit Condition 111.1 states "the facilities shall be properly maintained ... at all
times."
At the time of inspection, the aerator in Lagoon #2 was being repaired. The facility contact stated that the aerator was being
replaced and rewired, with the hopes of being fixed within 7-10 days.
While inspecting Lagoon #2 it was noted that there were a number of animal burrows and disturbances on the interior of the
embankment. The holes in the embankment would be covered if the freeboard was less than three foot. These holes present
a hazard to the structural integrity of the lagoon embankment and also serve as bypasses to the system when effluent is
entering these holes. While inspecting Lagoon #1 erosion was noted around the cable anchor on the north side of the
lagoon. This erosion could present a hazard to the structural integrity of the lagoon embankment. Please take measures to
prevent further erosion to the embankments of Lagoon #1 and Lagoon #2 and take measures to remove the animal causing
disturbances to the embankments.
At the time of inspection there was a hole in the roof of the pump house and an estimated six inches of water present in the
pump house. There was evidence of stormwater causing erosion under a structural wall of the pump house. This structure
contains the chlorination equipment and irrigation pump. Please repair the roof of the pump house and divert stormwater to
prevent further erosion under the structural wall. Further deterioration of this structure could impact the wastewater system
components contained within.
The effluent distribution box controlling effluent flow to Zones 1, 2, and 3 was not clearly marked and partially covered by
vegetation. The lid covering the distribution box was also cracked and in need of replacement. Standing water was present in
the distribution box and immediately downslope of the distribution box. Please replace the lid covering the distribution box
and clearly mark the location of the distribution box in the irrigation field with permanent markers, such a posts with flagging.
Once mowing has occurred, please inspect the box and the area downslope to ensure no damage to piping or leaks are
occurring during irrigation events. Further damage to the distribution box could result in damages to the piping within.
The following concerns were noted:
A. Permit Condition 1.1 states that "within 180 days of permit issuance, all stormwater drains and diversions shall be
Page 3 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
disconnected and/or diverted away from the wastewater irrigation system." Per a routine compliance inspection from March
15, 2018, it was indicated that a stormwater retention pond was to be constructed to manage stormwater. Please provide an
updated site map with the constructed stormwater retention pond, or provide a written explanation of how stormwater runoff
is being diverted from the irrigation system.
B. Per Permit Condition 1.4 an updated site map was to be submitted to the Division within 60 days of installation of
monitoring wells. Please provide an updated site map with the components listed in Permit Condition 1.4.
C. Permit Condition 111.1 states "the permittee shall maintain an Operation and Maintenance Plan, which at a minimum
shall include operational functions, maintenance schedules, safety measures and a spill response plan." At the time of
inspection a spill response plan was not available on site. Please develop an updated Operation and Maintenance Plan and
Spill Response Plan that includes updated contact information for those agencies that require notification in the event of a
spill.
E. Per Permit Condition 111.9 "public access to the irrigation sites and wastewater treatment facilities shall be prohibited" At
the time of inspection no public access restriction measures were present, such as signage or fencing around the
wastewater treatment facility and irrigation fields. Please take measures to limit public access to the irrigation fields and
wastewater treatment facility.
F. Per Permit Condition 111.14 "earthen embankment areas shall be kept mowed or otherwise controlled and accessible."
There was an area on the south side of Lagoon #1 that was overgrown with weeds and was inaccessible for inspection.
Please take measures to clear this vegetation and establish appropriate year-round vegetative cover that allows for
inspection of the lagoon embankments.
G. Permit Condition IV.5 lists a set of information that must be recorded during each irrigation event. At the time of
inspection not all required information is being reported each month. Division approved monthly reporting forms include all
necessary information. Please begin using the most current version of division approved monthly reporting forms.
H. Permit Condition 111.1, Permit Condition 111.6, Permit Condition IV.5, Permit Condition IV.6, Permit Condition IV.8, Permit
Condition IV.9, Permit Condition IV.13, and Permit Condition V.2 require various records, inspection logs, and maintenance
information be maintained on site at all times for at least five year. Please review these permit conditions and maintain the
appropriate information on site.
Other items noted:
• Below the distribution box for Zones 1, 2, and 3 there was an area of standing water. It was difficult to note the extent of
the standing water. A follow up visit is needed after the irrigation zones have been cleared and the lid to the distribution box
is fixed to review that area.
• The ORC stated that sludge has not been removed from Lagoon #1 to his knowledge. A sludge survey may be needed tc
establish the sludge level in the treatment lagoon, and further action taken if needed.
• Above the grease trap there was an exposed PVC pipe with a hole in it. The pipe appeared to originate from a drain in a
paved area that was below a rendering loading area. There appears to be flow through the pipe as the grass around the pipe
was pressed down. This needs to be repaired to prevent a potential bypass from occurring.
• The area of heavy vegetation on Lagoon #1 was noted in the Inspection Field Notes from 2/2/2017 Inspection. The
presence of animal holes/disturbances was also noted.
• Plans for a stormwater retention pond construction was noted in the Inspection Field Notes from 3/15/2018. "Repair" of
MW 1 was also noted in the field notes.
Standing water present in the pump house was mentioned as far back as 6/29/2004.
Page 4 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
• Photos are available in the event folder located on the G drive of the bar screen, grease trap, and Lagoon #2
embankment.
• Permit WQ0002857 dated December 12, 2007 (permittee was previous owner) included Permit Condition 1.2, Permit
Condition 1.4, and Permit Condition 1.3 that state a new down gradient monitoring well (MW5) be installed, the existing
upgradient monitoring well (MW1) be abandoned, and updated site maps be submitted to the Division, respectively.A permit
condition in the April 29, 2016 permit was not included that continued the stipulation of abandoning MW1. Staff report
associated with the permitting of April 29, 2016 permit noted the continued concern associated with MW1 and the need for a
new upgradient well. A commercial nursery located across the road from MW1 is believed to be impacting the groundwater
collected from MW1.
Page 5 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Type
Reuse (Quality)
Infiltration System
Recycle/Reuse
Single Family Drip
Activated Sludge Spray, LR
Activated Sludge Drip, LR
Activated Sludge Spray, HR
Single Family Spray, LR
Lagoon Spray, LR
Treatment Flow Measurement -Influent
Is flowmeter calibrated annually?
Is flowmeter operating properly?
Does flowmeter monitor continuously?
Does flowmeter record flow?
Does flowmeter appear to monitor accurately?
Comment: Flow meter was not present. Water meter is not
Yes No NA NE
❑■❑❑
❑■❑❑
nt to calculate flow based on water use.
Treatment Flow Measurement -Water Use Records Yes No NA NE
Is water use metered? ❑ 0 ❑ ❑
Are the daily average values properly calculated? ❑ 0 ❑ ❑
Comment: Water meter is not used to calculate flow because an onsite well is used. ORC stated flow was
calculated based on volume of effluent irrigated.
Treatment Flow Measurement -Effluent
Yes No NA NE
Is flowmeter calibrated annually?
❑
❑ ❑
Is flowmeter operating properly?
❑ ❑ ❑
Does flowmeter monitor continuously?
❑ ❑ ❑
Does flowmeter record flow?
❑ ❑ ❑
Does flowmeter appear to monitor accurately?
❑ ❑ ❑
Comment:
Treatment Barscreen Yes No NA NE
Is it free of excessive debris? 0 ❑ ❑ ❑
Is disposal of screenings in compliance? ❑ 0 ❑ ❑
Are the bars spaced properly? 0 ❑ ❑ ❑
Is the unit in good condition? 0 ❑ ❑ ❑
Page 6 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Comment: Screenings are placed in an uncovered cracked industrial trashcan. Leachate is not captured by
the trashcan and evidence of leachate reaching the ground was present.
Treatment Sludge Storage/Treatment Yes No NA NE
Is the aeration operational? 0 ❑ ❑ ❑
Is the aeration pattern even? 0 ❑ ❑ ❑
If required, are Sanitary "Ts" present in tankage? ❑ ❑ 0 ❑
Comment:
Treatment Disinfection
Yes No NA NE
Is the system working?
❑ ❑ ❑
Do the fecal coliform results indicate proper disinfection?
❑ ❑ ❑
Is there adequate detention time (-30 minutes)?
❑ ❑ ❑
Is the system properly maintained?
❑ ❑ ❑
If gas, does the cylinder storage appear safe?
❑
❑ ❑
Is the fan in the chlorine feed room and storage area operable?
❑
❑ ❑
Is the chlorinator accessible?
❑ ❑ ❑
If tablets, are tablets present?
❑
❑ ❑
Are the tablets the proper size and type?
❑
❑ ❑
Is contact chamber free of sludge, solids, and growth?
❑
❑ ❑
If UV, are extra UV bulbs available?
❑
❑ ❑
If UV, is the UV intensity adequate?
❑
❑ ❑
# Is it a dual feed system?
❑
❑ ❑
Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)?
❑
❑ ❑
If yes, then is there a Risk Management Plan on site?
❑
❑ ❑
If yes, then what is the EPA twelve digit ID Number? (1000-
If yes, then when was the RMP last updated?
Comment:
Record Keeping
Yes No NA NE
Is a copy of current permit available?
0
❑ ❑ ❑
Are monitoring reports present: NDMR?
❑ ❑ ❑
NDAR?
❑ ❑ ❑
Are flow rates less than of permitted flow?
❑
❑ ❑
Are flow rates less than of permitted flow?
❑
❑ ❑
Are application rates adhered to?
❑ ❑ ❑
Is GW monitoring being conducted, if required (GW-59s submitted)?
❑ ❑ ❑
Are all samples analyzed for all required parameters?
❑ ❑ ❑
Are there any 2L GW quality violations?
0
❑ ❑ ❑
Page 7 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Is GW-59A certification form completed for facility?
0
❑ ❑ ❑
Is effluent sampled for same parameters as GW?
❑
0 ❑ ❑
Do effluent concentrations exceed GW standards?
❑
0 ❑ ❑
Are annual soil reports available?
0
❑ ❑ ❑
# Are PAN records required?
❑
❑ 0 ❑
# Did last soil report indicate a need for lime?
❑
0 ❑ ❑
If so, has it been applied?
❑
❑ 0 ❑
Are operational logs present?
0
❑ ❑ ❑
Are lab sheets available for review?
0
❑ ❑ ❑
Do lab sheets support data reported on NDMR?
0
❑ ❑ ❑
Do lab sheets support data reported on GW-59s?
0
❑ ❑ ❑
Are Operational and Maintenance records present?
0
❑ ❑ ❑
Were Operational and Maintenance records complete?
0
❑ ❑ ❑
Has permittee been free of public complaints in last 12 months?
0
❑ ❑ ❑
Is a copy of the SOC readily available?
❑
❑ 0 ❑
No treatment units bypassed since last inspection?
0
❑ ❑ ❑
Comment: Flow rates have not been calculated correctly to accurately determine
if flow is below permitted
value.
Effluent and GW are not sampled for the same parameters.
There are some chronic GW violations related to nitrate, TDS,
and chloride.
End Use -Irrigation
Yes No NA NE
Are buffers adequate?
0
❑ ❑ ❑
Is the cover crop type specified in permit?
❑
0 ❑ ❑
Is the crop cover acceptable?
❑
0 ❑ ❑
Is the site condition adequate?
❑
❑ ❑
Is the site free of runoff / ponding?
❑
❑ ❑
Is the acreage specified in the permit being utilized?
❑
0 ❑ ❑
Is the application equipment present?
0
❑ ❑ ❑
Is the application equipment operational?
❑
0 ❑ ❑
Is the disposal field free of limiting slopes?
0
❑ ❑ ❑
Is access restricted and/or signs posted during active site use?
❑
0 ❑ ❑
Are any supply wells within the CB?
❑
❑ ❑
Are any supply wells within 250' of the CB?
❑
❑ ❑
How close is the closest water supply well?
❑
❑ ❑
Is municipal water available in the area?
❑
❑ ❑
# Info only: Does the permit call for monitoring wells?
0
❑ ❑ ❑
Are GW monitoring wells located properly w/ respect to RB and CB?
0
❑ ❑ ❑
Page 8 of 9
Permit: WQ0002857 Owner - Facility: Chapel Road Properties LLC
Inspection Date: 08/24/2020 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Are GW monitoring wells properly constructed, including screened interval? 0 ❑ ❑ ❑
Are monitoring wells damaged? ❑ ❑ ❑
Comment: Irrigation Zones 1, 2, and 3 were over grown with creeping vines, broadleaf weeds, and briars.
Zone 4 has not been irrigated on since April 2018 and as a result has become overgrown with
sapplings, broadleaf weeds, and briars. The irrigation equipment in Zone 4 is caged and valve
turned off at the irrigation pump. When irrigating, Zone 4 sprinklers and risers are not
pressurized.
Page 9 of 9
North Carolina Department of Environmental Quality
Division of Water Resources
Water Quality Section
NON -DISCHARGE COMPLIANCE INSPECTION REPORT
WASTEWATER IRRIGATION
General Information
Facility Name: Piedmont Custom Meats County: Caswell
Permit No.: W000 02857 Issuance Date: 04/29/2016
Owner: Donna M Moore Expiration Date: 03/31/2021
ORC Name: Glenn Price Telephone No.: 336-996-2841 (o) 336-408-7924 (c)
Backup ORC M % Telephone No.:
Other Contact: Lary MoO— -I Telephone No.: 336-594-8247 (o) 704-619-7337 (c)
Location (address, gps or directions): 9683 Kerr Chapel Road, Gibsonville, NC 27249
Jeff Bellspar 336-782-9725
R ason for Inspection
DRROUTFNE ❑ FOLLOW-UP ❑ COMPLAINT ❑ PERMITTING ❑ Other:
Com ents (attach additional pages as necessary)
ake sure ORC, backup ORC, and contact intormtion is correct .__'7 W 1 \ rw
uMa��ke sure that system component listed on forms are correct (called Patrick about updating grease trap and bar screen) ff
minder of NDMR requirements (BOD, Cl, Fecal, NH3, TKN, TN, N, TP, TDS, TSS 3xyr; pH and TRC weekly) _
-Review the spray fields
ttops�e what
vegetation sstlanndliissi(rreseeedeed?
-Why isn't Zone 4 irrigSteV,iKvi sk id fob a Axed'In R01�AbeseAin
Response to 2018 NOV (rcvd 1/1012019)said t er was reps
Also noted during the 2016 inspection, said to be fixed the f
eiukm WI'll�
ng hev en fixed) 19, r-eG{'1 j�1 lYIC�
ig to cap it 9
h was cleared �p n
Last time Zone 4 was irrigated on v VILA ,r0 a V( 5rxM1 ri n � p-k � f\5peu I l q µX0
^-How does the lagoon dam look? Vegetation? Animal dislurban ,K��'q! I „vMAeo,Wa,� \ f 1q _ p1 N h
-Oct 2019 NDMR compared to lab results, what was up with flow in ct ralndl,N,ov 2019? �' "' �
-How is flow measured? NDMRs report same number every dayi
-Any new components to the system or changes that would require a permit modification? .1
-Irrigation equipment calibrated? Once per permit cycle l iti*t f46,,— � 1,, 60 �e� ele rm (�-al cki & as
-Public access restircted? �b+,y/ i V) ��m '" - ' �y�/�"j� r e
-What does the stormwaler retention pond look like? J�•���� ' v, , `w �� v I oT sa ► I�J
Nat-�resr� Q�Gs�ys grco � �y d��raA�Ked
-Soils fro the entire permit cycle? (Mv 1� 70 is ,,
-Updated site map? Current site map only has the two MW labeled. 11 W I0 Sabm l�lt, (' • `Q�m 1 T `—v, ywv l
—� 11rePlaCivl a��ri� oYul oo>n, t�nq, 10day5✓
t�o�rv(a�►y d "ove slid',�j e, � y do �� wK 1r4wi ids rna 1c
59t II re3ip Anse n oa OA si•� ✓
*t 6bN � A 4� [,t V 6• F- Valve�S on e&cA s a headI/
N*V, oA VIo1�s in bawk sixa rbf0Ar1oPNC
ph 15Dw(e �ai�v eka lvr)a��oin.towne on�vcot/New ermit owner adtlress: 43 NC �iwy 49 S, A 27205
Submit permit renewal by Sept 2020 I/
----
afollow-up inspection necessary ❑ Yes ❑ No
VIIU.`` PrimaV inspector: Caitlin Caudle
VM S `f a-l�'�,( speytion: 0812412020
� S\�
Secondary Inspector: Patrick Mitchell
Entry Time: "Dom
Exit Time:
Non -Discharge Compliance Inspection Report
Record Keeping and Reporting Information Y N NA NE
Is current permit available upon request? ❑ ❑ ❑ ❑
Has the facility been free of public complaints for the last 12 months? x❑ ❑ ❑ ❑
Are maintenance and inspection logs present (date & time of inspections, visual observations,
any maintenance (adjustments, cleanings, equip changes) or repairs taken)? u ❑ El El
Are weekly freeboard records present? j a %p book- [� ❑ El ❑
Are irrigation tracking records present (date, wb&ther, volume, length time, field #,
Hydraulic loading, nutrient loading, other)? d ❑ ❑ ❑
Has irrigation equipment been calibrated (once/permit cycle) & records present? ❑ ❑ ❑
Are records present for residuals removal (date, volume, Resid�(al Hauler Nam ,
Name/permit of the receiving party or letter from Municipality)? c (in k wA El C9 ❑ ❑
Is an Operation & Maintenance Plan, and Spill Plan rep sent? AC) Ili ❑❑ ❑❑
Are appropriate grade ORC & Backup ORC designated? Up to date on CE? [� ❑ ❑
Effluent Monitoring
Were effluent monitoring reports present? ® NDMR ®NDAR ❑ NDMLR
Are flow rates less than permitted flow? Permitted Flow: 5000 ❑ ❑ ❑
Are application rates adhered to? Permitted Rate: 52 in/year, 0.15 in/hr ❑ ❑ ❑
Are lab sheets available for review and support monitoring reports? ❑ ❑ ❑
Are samples analyzed for the required parameters (See permit)? ❑ ❑ ❑
Effluent concentrations do NOT exceed permit limits or 2L GW standards? ❑ ❑ ❑
If required, are PAN records present and complete? ❑ ❑ U, ❑
Groundwater Monitoring:
Is groundwater monitoring required? X ❑
Were GW-59's and lab results present? [L ❑ ❑ ❑
Were samples analyzed for the required parameters (See permit)? � r EJ ❑❑ ❑ ❑
Observed records indicate no 2L GW galitsy violations? i -��`^Lf
Having issues volh 3, TD chlonde
Soil Analvsis:
Were annual soil analyses results present for each irrigation field? [� ❑ ❑ ❑
If lime was called for on the Agron 1st report, was lime applied? El® El El
Copper and Zinc indices: ' < 2,000 ❑ 2,000 - 3,000 ❑ >3,000
Was Sodium less than 0.5 meq/100 cm' ? El El El
Was Exchangeable Sodium Percentage (ESP) less than 15%? ❑ ❑ ❑
Influent Pump Station(s) Description: N/A Y N NA NE
m s present, operational ❑ El ❑
Floats/Con e ❑ ❑ ❑ ❑
Audio & Visual Alarms Op I ❑ ❑ ❑ ❑
Free of bypass lin ructures ❑
General eeping good ❑ ❑
. up power available, routinely tested & fueled? ❑ ❑ ❑ ❑
Treatment Bar Screen Description: Present &rb h �-S Q e kli joec y N NA NE
Are bars spaced properly & free of excess debris? � � (Au V � ❑ ❑
Are screenings disposed of properly? * How are s reenin s disposed of , \'� ,❑/ ❑ ❑
Is unit in good condition (excess corrosion)? ro$I [ A{)�1-l�� ) m,. Y161 dS v� ❑ ❑ ❑
1
Equalization Basin Description: I
Ai I'I4biwir% Y N NA NE
Is aeration present? t WhPiYt ❑ ❑ ❑ ❑
Are pumps present and operational? guP PpS�c� 5i� 1 El 0 ❑❑ ❑❑
❑ ❑
Is unit in good general condition?
CW(m 0059(3►'
iUc���Glly�\AdP,36stNcWhLlw� Y(WKWJ kap"No,ces
MA WV\Q/AN &`iq � P Nk,i A two\X5
Non -Discharge Compliance Inspection Report
Treatment Activated Sludge Description: Two aertation lagoons in succession
y
N
NA
NE
Aeration mechanism operable & accessible? Lue3an -t�l
❑
❑
❑
Aeration basin thoroughly mixed?
❑❑
Settleometer & dissolved oxygen results acceptable?
El❑❑
�❑
Is sludge an acceptable o1 7 ❑
i e
_*bhecL�9wmiV f7x dvilye st4axY �qw�nt-
❑
❑
54
Residual Storaec/Treatment
Y
N
NA
NE
® Lagoon ❑ Basin ❑ Septic Tank Capacity (gallons):
412,000 gal
If Septic Tank, is a sanitary T or filter presen ?
❑
❑
How often are residuals pumped?G15V1iP P�.k1 solirlS;a-p
I�ei�iZ�sp(ga
;PMS
ent Filters Description:
Y
N
[s unit accessib a i.e. inspection port or not subsurface)?
❑
Is the filter media present, correc e'.
❑
❑
❑
Is mud well free of excess solids and filter m
❑
❑
❑
❑
Is media free of ponding, al a ss vegetation?
❑
❑
❑
Is clear well fire s solids and filter media?
❑
❑
D washing/air scour frequency appear adequate?
❑
❑
❑
ME ent Clarifiers Description:
Y
N
NA
NE
free o ex
Weirs le::nk
❑
❑
❑
❑
Scum real system o and accessible? u ge
Sludge be eptablelevel? (generally 25% or less of the sidewall)
❑❑
❑❑
❑❑
❑❑CI
uent free of excessive solids?
Treatment Disinfection Description: disinfection chamber with chlorine solution feed
Type: ❑ Tablets ❑ Gas ® Liquid ❑ UV Y N NA NE
Is the system properly maintained and working? 1—
Fecal coliform results indicate proper disinfection? IjaS 111�DEl D El
Adequate detention time (> 30 minutes)? f7 A m my%ir i� S1rXG e ❑ ❑ ❑
If tablets, proper size & type? (��11Y aI� ed❑ El
El
Present in Cylinder(s). I P-k-I' v 1 �P❑ ❑ ❑
If UV bulbs, are replacement bulbs on hand? ❑ ❑ ❑
Is contact chamber free of sludge, solids and growth? ❑ ❑ ❑ 12
Flow Measurement (p �y (mot l rieNli ('
Flowmeter location: ❑ Influent ® Effluent nb 1 l�A) 'i� N NA n NE
Is flowmeter calibrated annually (design flow>10,000 gpd)? ❑ ❑ ❑
Is flowmeter operating properly? Calibration records present (w/in 10%)? El El
❑ ❑
❑ ❑
Does flowmeter record flow?
If no flowmeter (<10,000 gpd), are water -use records available (water meter)? ❑ ❑ ❑
Are the daily average values properly calculated? 5a j Y)5?e( )W P10 ❑ ❑ ❑
Treatment Y N NA NE
Are treatment facilities pconsistent with those outlined in permit? ❑� 00 ❑❑ 0
Do all treatment units a ear to be operational? If no, note below. x2
List any items/units):Z i- I j a A srtg} k ^�
Page 3 of 4
Non -Discharge Compliance Inspection Report
Effl nt Stora e
agoon(s) ❑ Above ground tank(s) ❑ Underground tank(s) ❑Other:
F1
IF
Amount of Storage (days, months, gallons, etc.): 1 CA QSr?a
S
Effluent Storage Lagoon(s) ❑ Primary ❑ SecondaryZ
Y^/
N
NA
NE
Influent structure(s) free of obstructions?
6?
❑
❑
❑
No signs of seepage, overtopping, down cutting or erosion on embankments?
❑
❑
Proper vegetation type w/ no excessive vegetation present on embankments?
❑
❑
Liner (if visible, is it intact)?
❑
❑
❑
Baffles/curtains in good condition?
Freeboard is >2 feet from overtopping? Measurement at time of inspection:
❑l
t.
❑
❑
❑
❑
Staff gauge is clearly marked?
No evidence of overflow (vegetation discolored or laying down/broken)?
©'
❑
El
El
El
El
No unusual color (very black, textile colors)?
^
rg/
ElEl
ElNo
Foam present? Are antifoam agents used? ❑ Yes 00�vo
rR] ,
❑
❑
❑
No floating mats (sludge, plants, inorganics)?
t�
❑
❑
❑
No signs of excessive solids buildup (from bottom)?
❑
❑
❑
Aerators/mixers operational (if present)?
❑ /
®
El
El
Effluent structure is free of obstructions and easily accessible?
h '
❑
❑
Effluent Pump station Description:
Y /
N
N
All pumps present, operational 5a�1 �^ 'a IrZ lm p�
Floats/Controls operable ✓U t,Vrtd d
L7JrEJ
❑
❑N
❑
®
❑
n,^ 1, '
Audio & Visual Alarms Operational 3 (t(A 1 Yi kl* I
❑
❑
❑
Free of bypass lines or structures M 015 d,A JOY S
0A V
❑
❑
If required, is a rain sensor present and operational
❑
q
El
El
General housekeeping good V(A"?b PAM- v�. k re rxt (Y'
❑
®
Back-up power
❑
❑
❑
End Use -Irrigation Number of Fields: 4, 3.62 acres Y N NA NE
Are buffers adequate? ❑ ❑ ❑ r
Are cover crops the type specified in permit and/or in good condition?y' Qg(, mftkt ❑i El El
No signs of runoff, ponding, or drift? ]] [�
Is the acreage specified in the permit being utilized? Z-Oa 40A)iofpwm0.ti7al ElEl❑❑ ❑❑
Is the application equipment present, operational, and in good condition?``' �[v]'/
No limiting slopes present in irrigation fields? `► old 9 ❑ ❑
Is site access restricted and/or signs posted in accordance with permit? ❑ ❑ ❑
No water supply wells within the ; of p� 1A rMY) u p w'* � 0 El �
No water supply wells within 250' of the CB? J�
Is permit being followed? t�Wet(t�* p s ("JI I [� ❑ ❑ ❑
GroundwaterMonitorineWells 1,avelVt/�a(�d YSe���� NE
Does the permit require monitoring wells? Ifso, answer the following. ❑x ❑
Are the monitoring wells properly installed according to the permit? ❑ V( 0 ❑ ❑
Are the monitoring wells located properly w/ respect to RB & CB? [ ❑ ❑
Are the wells properly identified & free of damage?TPN¢tJ ❑ x El El
requires two monitoring wells (one up gradient one down gradient) to beinins96d* Onl one was installed and it was not labeled correctly.
The new monitoring well should have been MW6 or MW7.
Page 4 of 4
7.
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