HomeMy WebLinkAbout820200_CORRESPONDENCE_20171231Sludge Application Plan
Farm Name: Zack McCullen Farm 1-4, 7-10
Facility No. 82-200
Subject. Sludge Removal Plan
Tech. Spec.: Glenn Clifton
1. Narrative: Mr McCullen plans to remove sludge from lagoons 1-2 and 3-4 on field(s) owned or
an agreement signed by local farmers. Fields are listed in plan.
2. Waste Utilization Plan
3. Maps
4, Soil Analysis
5. Waste Analysis
6. Lagoon Sludge Survey
7. Agreements
C
4k
Owner Signature
44('11a
Date
. ca� C►-i. �,
Tech. Spec. nature
41 6 ILo
Date
Great care should be taken when land -applying sludge from animal waste lagoons. Many opportunities
for release of waste during removal, transport, and application to surface water or public rights -of -way can
occur. Take all reasonable caution during the sludge removal process to reduce the chance of a release,
and take care not to damage the lagoon's dam and liner.
Condtional Sludge Amendment
1. A good representative sludge analysis and liquid analysis taken prior to sludge removal are required
to accurately determine the amount of plant available nitrogen (PAN), phosphorus, copper and zinc
contained in the waste.
2. A soil sample report for fields proposed to receive the sludge must be obtained (1) within the twenty-
four months prior to sludge application and (2) following the last application of waste prior to the
proposed sludge application. This report will serve as the basis for estimating persistent metal
(copper and zinc) effects on soil indices.
3. Sludge should be applied at agronomic rates. Sludge should be only applied to the fields in this plan
and to the receiving crops listed.
4. Remove as much liquid from lagoon as possible.
5. Agitate and pump to field(s) that have been evaluated to receive sludge.
6. Recommend that sludge be applied only to fields that are not used for animal waste application to
prevent phosphorus and persistent metal build-up that render sites unsuitable for long-term waste
application.
7. If the sludge is to be applied on spray fields already listed in the CAWMP, the operation's overall
PAN balance must include the additional PAN from the sludge and still remain in a PAN deficit for
the animal operation.
8. Recommend that potential increases in copper and zinc soil levels be estimated.
9. New fields receiving animal waste or sludge for the first time must met current setbacks, and buffers
including, but not limited to:
a. Perennial Streams-75 feet
b. WelIs- 100 feet
c. Dwelling not owned by the producer-200 feet
d. Perennial water-25 feet
e. Residential property boundary-75 feet
10. If sludge is applied on conventionally tilled bare soil, the waste shall be incorporated into the soil within
two days after application on the land. This NPDES/General Permit requirement does not apply to
no -till fields, pasture or fields where crops are actively growing.
11. Sludge application must be balanced with a current waste analysis on the SLUR-1 and SLUR-2 forms,
or other forms approved by DWQ.
12. The permittee is responsible for documenting all sludge applications made to both the owned and the
leased fields listed in the CAWMP/WUP sludge amendment.
13. For sludge transfer, the permittee must document the name and address of the recipient, and the volume
of sludge removed from the farm. The permittee must provide the third party receiver with a current
sludge and liquid analysis and information for proper land application management as required by the
farm's permit.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract
No.
Field
No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac,
2325
1
Orangeburg
CB-est
2.5
50
8.5
1063
MAR-SEP
125
5022
2
Orangeburg
CB Graze
4.87
46
10.0
2240
MAR-SEP
224
2324
3
Orangeburg
CB-est
25
50
9.5
1188
MAR-SEP
125
6075
4
Norfolk A
Corn
115
1.14
15.0
1965
FEB15-JUN
131
6074
5
Norfolk A
Corn
115
1.14
41.5
5437
FEB15-JUN
131
1772
6
Norfolk A
Com
115
1.14
70.0
9170
FEB15-JUN
131
5837
7
Norfolk B
Corn
1 113
1 1.14
1 13.0
1664
FEB15-JUN
128
167,5 22726
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F74m a vp I
r CROP PRODUCTION SERVICES
PO BOX 457
CLINTON, NC 28328
Number Sample in F'a [ K-1 M9%
Waters Agricultural Laboratories, Inc.
257 Newton Highway P.O. Box 382
CarnWa,'GA 31730
(3z9) 336-7216 FAX (M) 336-7967
Soil Analysis Report Account#:
NCDA Index Field IQ: NEW BERMUDA Received: 3J19f2D10
Processed: 31231201 D
Ac i ' I IZn-i I Z Mn-I A9n AI Cu-i CSC B H :%: Soil Class
973684CC 22
140
97 12.3
50.2 6.1
1.D 46
145 1
145 59
45
65
6.6 69.9
1,52 MIN
Recommendations - Ibs.lA
Crop BERMUDA PASTURE E
Lima TonslA
0.3
F
80
P205
0
K20
D
M9
0
CU
0
Zn
0
ICI
Mn
0
See Nate
12
973585CC 33
110
33 12.1
51.5 6.3 0.6 33
116
lib 40
36
10
3.B 68.1
1.07 MIN
Recornmendatlons-1bs.1A
Crop BERMUDA PASTURE E
Lime-TonsJA
0
N�
80
P2--5
0
0
70
0
=0 CU
$
Zn
p
®
Mn
0
See Nala
12
97358OCC :44
149
48 11.0
52.6 6.1
0.6 38
133
133 65
43
35
4.0 SH.7
1.16 MIN
Recommendations - Iba.IA
Crop BERMUDA PASTURE E
Lime i'anslA
0.3
80
0
K2O
40
M7
0
Cul
D
C
0
®
Mn
0
Sea Note
12
973587CC °55
82
12 6.86
32 : 5.6
0.6 32
40
40 1s
20
7
2.1 41.9
O.D2 MIN
Racommandatlons - Ibs.lA
Crop BERMUDA PASTURE
IUme-TBnsIA
0.4
IN]
80
IP205I
20
+K20
12D
IM91
3
Cul
$
Izn
0
IBI
MnI
$
ISee Note
12
13
�,--037
FBrlitixer recommendatlons am teased on the P111103ophy and recommendetlons of the NCDA Agranomlc Division
DWQ Laboratory CortlfIcatlon Number 636
® Waters Agricultural Laboratories, Inc.
I s a 257 Newton Highway P.O. SOX 382
e; �d� Camilla, GA 31730
I,�11rtn (912) 336-7216 FAX (912) 336-7967
CROP PRODUCTION SERVICES Lab No: 956531CC Account No:
PO BOX 457 Sample ID: 67 Received: 3WO10
CLINTON, NC 28328 Grower. CHARLES CLIFTON .Processed 3/5/2010
Field ID: CLIFFTON FARM
Results NCDA
Element IbsJA Index Low Medium Adequate High Very High
Phosphorus
512
213
Potassium
128
32
Magnesium
73
9.1 %
Calcium
504
37.8 %
Water pH
5.3
Buffor pHIAC
7,80
0.8
Sulfur
33
41
Boron
022
Zinc
16.16
202
Manganese
14
43
Iran
278
Copper
9.55
238
Aluminum
Sodium
Solub
Sal
Nitrate N
organic
Matter
0.92
MIN
EHR
18
3.32 mewiwg� ssa p K: 4.9 % _I Mg: 9.1 % Ca: 37.8 H. 48...E
Fertility Recommendationsllbs. per Acre Crop: COTTON Yield:
Lime - TJA
Gypsum - T/A
N P
K
Mg
S
a
Zn
Mn
Fe
Cu
0.4
100 ii
160
30
7
0.98
1
10
' = Maintenance Recommendation
PREBLOOM NITROGEN RECOMMENDATIONS FOR COTTON CAN BE REDUCED BY 30 LBS PER ACRE IF PETIOLE ANALYSIS IS UTILIZED. IF
SOIL BORON LEVEL IS BELOW 1.5 LBS PER ACRE AN APPLICATION OF 1-2 LBS OF BORON SHOULD BE CONSIDERED-112 APPLIED AT
PLANTING AND 112 APPLIED DURING FRUITING STAGE, ACTUAL AMOUNT OF ALL SHOULD BE DETERIANED BY PLANT ANALYSL5 OR
PETIOLE ANALYSIS.
• rlELp "�
Waters Agricultural Laboratories, Inc,
267 Newton Highway P.Q. Box 382
Camilla, GA 31730
� I� 111er.% r (912) 336-7216 FAX (912) 336-7987
Vufflud
CROP PRODUCTION SERVICES Lab No: 9565320G Account No:
PO BOX 457 Sample ID: 6$ Received: 3131201 D
Grower: CHARLES CLIFTON
CLINTON, NC 28328 Processed 31512010
Field ID: CLIFFTON FARM
Results NCDA
Element ibsJA Index LAW Medium Adequate High Very Hiah
Phosphonts
371
157
Potassium
101
25
Magnesium
73
9.8 °%
Calcium
434
34.8 %
Water PH
5.5
BuftrpWAC
7.80
0.8
Sulfur
29
36
Boron
0.2
w
zinc
12.2
152
Manganese
13
40
Iron
241
Copper
6.97
174
Aluminum
Sodium
Soluble
Sal
Nitrate N
Organic
Matter
0.9
MIN
ENR
18
cmen c 3.11 -4i we— S�,r&en K: 4.2 % AAg: 8.8 °�+ Ca: 34.8-.�.,.._._. H. 51.3
Fertility Recommendationsllbs. per Acre Crop: COTTON Yield:
Lime - TIA
Gypsum - TIA
N
P K
Mg S B
Zn
Mn
Fe CU
0.4
100
185
30 11 1
10
= Maintenance Remmmendation
PREBLOOM NITROGEN RECOMAAENDATIONS FOR COTTON CAN BE REDUCER BY 30 LBS PER ACRE IF PETIOLE ANALYSIS IS UTILIZED. IF
SOIL BORON LEVEL is BELOW 1.5 LBS PER ACRE AN APPLICATION OF 1-2 LBS OF BORON SHOULD BE CONSIDERED•112 APPLIED AT
PLANTING AND 112 APPLIED DURING FRUMNG STAGE. ACTUAL AMOUNT OF ALL SHOULD BE DETERMINED BY PLANT ANALYSIS OR
PETIOLE ANALYSIS.
to
m
to
m
w
0
a
Q
M
W
H
O
O
U
W
CV
r
N
M
M
M
Lf7
m
rl
M
I
NCDA&CS Agronomic Diftsion
Pboav (919)733-2655 Web site: www.uaW gosyagronotni!
Grow: LaWcon, Daild
RePOK No: 12964
pg 2
Field laformadon
Applied Lime I
Recommendations
Sample Aga. Last Givp
Ala Yr T/A
Lhop or Year
liars
N
PA05
K20
big S
at
zfr
B silt, See h'atr
6E
154 Crap. Win Gram
11
120.160
0
0
0 0
0
a
.0 a �
211d tenp:
O
Vast Results
Sall Class 11fia W/V
CEC ON
Ar. fiH P-1
K-1
Ca,% Atg%
Afro-1
hin-A!(1)
Afn-AI(2)
Ya.1 A -AI
Ck-1
S-1
SW NO.t-A' AWN
Na
MIN 0.97 1.34
5-7 82.0
Idi 6.1 165
103
55.0 Is.O
56
49
115 113
129
31
OA
Field information
plied Lime
Rctommendatloas
Sample A'o. Last G1rop
Ala Yr TIA
Crop or Year
Lime
N
P20Y
K20
Afg S
Cu
Zn
B Afrr See Note
151 Crap: Coln Giant
0
12U-160
U
10.3u
U U
(1
0
.0 0 �
2nd fxup:
u
Test Results
So Class HAf W/1'
aX BSW
Ar p11 P-1
K-1
Cag AU%
Afu-1
Ain-A1(l)
Afr<-AI(2)
Za-1 Y.rr-AI
At-1
S-1
SW NOl-A' Wi-N
Ka
bux, 0.46 1.43
4.1 80.0
0.8 6.2 146
62
56.0 17.0
73
is
125 125
114
29
G.I
Field Informallon
Applied Lime
Recommendations
Samplel4o. Last Crop
Mo Yr UA
Crnp ar Year
One
N
P203
K20
Aig S
Cu
Tar
B A1n SeeNole
G164
fxop: Wm GM111
0
a
0
.o a �
2nd Crop:
0
'Pest Results
Sall (yass HAf% t17V
CCC RSA;
Ar fill P-1
K-1
Cc% JWW,
Aln4
Afn-Al(1)
A!n-Al(2)
Zrr•1 Zn-Al
Cu-1
S-1
SS-1 NO.c-N Nmt-N
Na
MIN 0.41 IAi
4.0 90.0
O.B 62 119
57
54.0 18.0
63
52
oil 131
207
26
0.1
m
CD 16 North Carolina Reprogramming ofthe laboratory -information -management aystem that makes this report possible is being funded
m „ through a grant frarn the North Carolina Tobacco Trust Fund Cvrnmission.
711ank}you for using agrorrandc services ro rnanage nutrients find safeguard emkonmentatquatlh-.
- Sieve Troaier, Comrnrissioner ofAgrlculture
m Tohaci--- rrusl Fund Commission
Ff'ri.b -V%t- (o
MAUS Agronomic Division
Phone: (919)733-2653 , Web. site: www.naw.gov/0vonomv
Grower: Wiry Naylor Farm
Report No: 07338
Y`Pg 2
Field Information .:
Applied Lime
Recommeddatlofae
Sample No. Last Crop
No Yr VA
Crop or Year
Lime
N
P205
K20
M8 S
Cu
Zn
B Mn
See Note
2D
1st Crop: Small Grains
•5T
80.100
0
30.50
0 0
0
0
.0 0
i
2nd Crop: Sapbeans
0
0
0
30-50
0 0
0
0
0
i
Test Results
Soil Class HM% W/V
CEC BS%
Ac pH P-I
K-1
Ca%
Mg%
Mn-1
Mn-AI(1)
Mn-AI(2)
Zn-1 Zn-AI
Cu-I
S-1
SS-1 NO3-N
N714-N
Na
MIN 0.06 1.29
6.8 78.0
1.5 5.7 158
53
63.0
11.0
75
55
55
341 341
•3481
39
0.1
Field information
Applied Lime
Recommendations
Sample No. Last Crop
Mo Yr T/A
Crop or Year
Lime
N
P305
K20
Mg S
Cu
Zn
B Mn
See Note
2E
is( Crop: Small Grains
3T
80-100
0
30-50
0 0
0
0
.0 0
2nd Crop: Soybeans
0
0
0
30.50
0 0
0
0
0
i
Test Results
Soil Class HM% W/V
CEC BS%
Ac pH P-1
K-1
Ca%
Mg%
Mn-1
Mn-AI(1)
Mn-AI(2)
Zn-1 Zn-Al
Cu-1
S-1
SS-1 NO3-N
NH4-N
Na
MIN 0.51 1.32
5.8 81.0
1.1 5.8 213
53
65.0
11.0
86
62
62
343, 343
F322 )
47
0.1
Field information
Applied Lime
Recommendations
Sample No. last Crop
Mo Yr T/A
Crop or Year
Lime
N
P205
K20
Mg S
Cu
Zn
B Mn
See Note
2F
151 Crop: Small Grains
.5T
80-100
0
10-30
0 0
0
0
.0 0
i
2nd Crop: So}'beans
0
0
0
10.30
0 0
0
0
0
i;
Test Results
Soil Class HM% W/V
CEC BS%
Ac p H P-1
K-1
Ca%
Mg%
Mn-1
Mn-AI(l)
Mn-AI(2)
Zn-1 Zn-AI
Cu-1
S-1
SS-1 NO3-N
AWN
Na
MIN 1.31 1.24
8.2 82.0
15 5.7 123
65
63.0
14.0
48
39
39
2341 234
2261
47
0.l
Field information
Applied Lime'
. Recomm- endatiotls .
Sample No. Last Crop
Mo Yr T/A
Crop or Year
Lime
N
P205
K20
Mg S
Cu
Zn
B Mn
See Note
32A
1st Crop: Small Grains
0
80.100
0
10-30
0 0
0
0
.0 0
1
2nd Crop: Sovb-ms
0
0
0
10-30
0 0
0
0
0
1
Test Results
Soil Class HM% W/V
CEC BS%
Ac PH P-1
K-I
Ca%
Mg%
Mn-1
WAI(t)
Mn-AI(2)
Zn-1 Zn-AI
Cu-1
S-1
SS-1 NO3-N
VH4-N
Na
MIN 0.32 1.33
6.1 84.0
1.0 5.9 145
68
64.0
1410
76
57
57
s277 j 277
344)
43
0.1
Field Information
Applied:Llme
Recommendations
Sample No. Last Crop
Mo Yr T/A
Crop or Year
Lime
N
P205
K20
Mg S
Cu
Zn
B Mn
See Note
32B
1st Crop: Small Grains
0
80-100
0
40.60
0 0
0
0
.0 0
4
2nd Crop: Sogbeans
0
0
0
40-60
0 0
0
0
0
Test Results
Soil Class HM% W/V
CEC BS%
Ac pH P-1
K-1
Ca%
Mg%
Mn-1
Mn-AI(1)
Mn-AI(2)
Zn-1 Zn-AI
Ca-1
S-1
SS-1 NO3-N
AWN
Na
MIN 0.56 1.30
6.8 84.0
1.1 6.0 244
45
70.0
11.0
80
58
58
( 355� 355
r 3711
42
0.1
F-1 Zgc..n it 7
NCDAACS Agronomic Division Phone: (919)733-2655 Web Site: www.ncw.com/agronomi/
ReportNo: 32335
Grower,
Sumner, Jesse
Copies To: Agri-Technolooes Inc
Sod
1060 Timberlake Dr
Clinton, NC 26328
Tat Rport
Farm: RAi.EIGH RD
4/15/2010
SERVING N.G RESIDENTS FOR OVER 60 YEARS
Sampson County
Agronomist Comments
ti •• 3, $
Field Information
Applied Lime
Recommendations
Sample No. Last
Crop
Mo Yr T/A
Crop or Year
Lime
N P201 K20 Mg S
Cu Zn B Mn See Note
10
IA Crop: Cotton
0
50-70 0 10-30 0 0
0 0 1.0 pH$ 3
2nd Crops
0
Test Results
soil ct"S HM%
W/V CEC BS96 Ac pH P-1 K-1
Ca% Mg%
Ma-1 Mn-AI(1) MAW(2) ,Zn-1 Za-AI
- Ca-1 S-1 SS-1 NO3-N AM-N Na
MIN 0.86
1.27 4.3 84.0 0.7 6.6 83 73
52.0 24.0
53 33 163 163
95 45 0.1
- .. .. .. ,.°_,,_ :- . .r"r.wr> b ,tlw:.:.,<,-....._ `� . ���.,., ^.��:a -kW.-s-,a�r. .,r-+. �i..,..'-.-.•., p ,;; i a _r j� - u w-' ti r.L �- �.,. f+•,w...�..,, .. {p
1�CDAdrGsA�roaaNc Dlrielon��'Phmtes i9�4)7�3 26g5, kWeb sits ,waw.st�gr..gav/pgro�nmt/Y, 1 rt � �r �� S� 4 r � , � �izzRe�ert:�Wfl54O4� ��
Grower. McCullen, Zack Or) Copies to:
;5\
��l.t,•4'r I' c WasteAnalysis Report
1007Lloyd St
Clinton, NC 28328
_1j„;1
Farm: Z. MCCttLLEN
Received: 02/04/2010 Completed: O21O8/2O1O ,Links to Helpful Information Sampson County
3>vnQk ltlfo�tlttiOn,t
y-'t+{ YK '-
i C [+7 ti
:(A B! rattan tolee>"r :. " , . " ,,.� tl;j 4
Or
sample ID:
N
P K Ca M
S Fe Mn Zn Cu B Mo Ct C
12: L,-A666K l
Total 2178
1303 1040 1016 853
340 zit 35.5 84.9 66.3 3,32
IN-N
Waste Code:
-NH4
ASS
NO3
Na Ali Cd Pb
At Se Li pH SS C.N DM% CCE% ALE( l)
340
7,17
Description:
Ott-N
Swine LM29n Sludge
Urea
_. _ .
Nlrieltte'Availdlflte.for'R1r1st;G
AppllaaNOrri►Td
Sall Inmrp .
r N I'1(7S r70 Ca "_ . Mg` S= • 'Pe' Mn;,
l0 9' 19 9 t 9 4 ` b.8 5.7 - 2.3. ? 1:4 a:24 -
Zrr ter B Mo fX
0,57. 0 44` 0.02
, }
N. lYl
x
yy
The route product coiataiiu hug auiaunts of nitto�eta, plrosphorus" rLic, and copper The paste shoulai 6e s'Med at rates needed
to meet imp adtrrigeai �equhement unless one of the other elements arE man -
restrid1w. When soil test P 6 very high. grid Ilieslte is miner4ble,lo'phosphorus ii &*meet to nearby surfacewater, limit application of P to esthnated�imp iim6ral 6f thb element. Lirnit rtpplicrtlons of ilne and
mpper as itecessag to avoid excess accumulation of these ehonents in the soil.
North Carolina Reprogramming of the laboratory -information -management system that makes this report possible is being funded
t through a grant from the North Carolina Tobacco Trust Fund Commission.
tttl' �VA.
Thank you for using agronomic services to manage nutrients and safeguard environmental quality.
lohoc(o I rtils� I and Cornmj!,%ion - Steve Troxier, Commissioner of Agriculture
f+ -7-
NCDARCS' uelmiel)lvisiva rrc Pllope((g19 733-Z659�`Webisite www.n gor/ageanomi/'' `i r "- ,`, ,},�.� �. IZeportctWQ66ii
.� .. .. , . .-...1-,...,� ., a. -:,r, 4�•i, _, .... ,..... r .,,�, �'. !sh. .�,, �F S1, -�? .�-,�4r1. 't�k`h „psi .4C,ks .fix, �i=.-v.w.
Grower: McCullen, Zack Or) Copies to:
1007 Lloyd St
Clinton, NC 28328
Y�
Waste A nalysas Rohort Farm.' MCCULLCN 3 & 4
Received: 03115/201
0 Completed: 03118/2010 Links to Helpful Information Sampson County
3Ample tuftzrmatism a , i,.
"r «vwv, �.7- - _ —� %¢t; '-ry- rt'..ei; r`i� a' `sf . �ax�iff w'F.;-;..f'4'
I�boratory.Resints (pane per million onlese. other�rlee noted) r..]y
-r �..:• -i. �+ � :.�... *��'. � _'T�,;.fr
Sample ID.-
N
P R Ca M S for Mrr Zn eel . B Ato Cl C
34 LAfiQON 2.
Total 2293
1813 1160 1657 1139 427 289 59.7 126 101 3.83
IN-N
Waste Code:
-hH4
ASS
No3
Na Ni Cd A At Se Li pH SS C:N DM% CCE% ALE( at)
384 7.03
Description:
OR -,IV
Swine Lagoon Slu
ifrea
&M
Natrieats"Aviiilablefer.FirttCro _'!bs10o0o"`blloris.a _'
OWt:t`8leuteuts . : lbs'11900 V"lrotis
AppNcationMe"
Soli lnm rp
N MM' . Ca ' : A>g; S 'Fe. Mn'= Irl Cu B Mo C! ',:
r
11.5 27.7 �ltl.5 iLi 7.0 -2.9 .1.9 '0,40" 0,840.69� O.t}3`
`Na M Cd' ,. ya`M' SO Lt
The waste product contains larp�e amounts of nitrogen; phosphorus, zinc, and mpper, The vraste should be applied at rates needed meet crap nitrogen iequiremint unless om oFthe other elements are more
restrictive. When soli lest P is very high and the site is vulnerable 16 phosphorus movement to nearby surface water, limit application of P to estimated crop removal of This element. Limit applications of zinc and
copper as necessary to avoid excess accumulation of these elements in the soil.
North Carolina Reprogramming of the laboratory -information -management system that makes this report possible is being funded
through a grant from the North Carolina Tobacco Trust Fund Commission.
Thank you for using agronomic services to manage nutrients and safeguard environmental quality.
lobacco Iru.0 I-und Ciwnmis.,On
- Steve Troxler, Commissioner of Agriculture
Waste Utilization Agreement
(needed only if additional land has be leased, etc.)
I, Larry Naylor hereby give Zack McCullen Jr. permission to apply waste from his
WASTE UTILIZATION SYSTEM on 72.0 acres of my land for the duration of the time
shown below. The field(s) on which waste can be applied are shown on attached reap.
I understand that this waste contains nitrogen, phosphorus, potassium and trace elements,
and when properly applied should not harm my land or crops. I also understand that the
use of animal manure will reduce my need for commercial fertilizer.
Landowner: —7 � �� Date 41(o I i a
Producer: �%R r` X�F '�' Date y /i'C:
Term of agreement: I- to
s_tt- 1 ► ri,�1�
Notary
10
Waste Utilization Agreement
(needed only if additional land has be leased, etc.)
I, Elrid e� Hairr hereby give Zack McCullen Jr. permission to apply waste from his
WASTE UTILIZATION SYSTEM on 56.5 acres of my land for the duration of the time
shown below. The field(s) on which waste can be applied are shown on attached map.
I understand that this waste contains nitrogen, phosphorus, potassium and trace elements,
and when properly applied should not harm my land or crops. I also understand that the
use of animal manure will reduce my need for commercial fertilizer.
Landowner: Date +! b 1 1 b
Producer: 'h )31 � Date /�ir c
Term of agreement: L/ i 4' to _ ( �� �►.
Notary
1
Waste Utilization Agreement
(needed only if additional land has be leased, etc.)
1, Charles Clifton hereby give Zack McCullen Jr. permission to apply waste from his
WASTE UTILIZATION SYSTEM on 20.0 acres of my land for the duration of the time
shown below. The field(s) on which waste can be applied are shown on attached map.
I understand that this waste contains nitrogen, phosphorus, potassium and trace elements,
and when properly applied should not harm my land or crops. I also understand that the
use of animal manure will reduce my need for commercial fertilizer.
4 - ,
Landowner: -0Date 4-1i6lio
Producer: Date
Term of agreement: Ztc to 10
Notary
url I
Waste Utilization Agreement
(needed only if additional land has be leased, etc.)
I, Jesse Sumner hereby give Zack McCullen Jr. permission to apply waste from his
WASTE UTILIZATION SYSTEM on 13.6 acres of my land for the duration of the time
shown below. The field(s) on which waste can be applied are shown on attached map.
I understand that this waste ns nitrogen, phosphorus, potassium and trace elements,
and when properl applied uld not harm my land or crops. I also understand that the
use of animal m�iure wit educe my need for commercial fertilizer.
Landowner:
Date t /D
Producer:' Date 59%
Term of agreement: ° 149 to G 1 a o 1
till
Notary
r
p;
U
I., Raeford Raynor owner of dwelling give Zack McCullen jr, producer permission to apply sludge from
his lagoon within 200 feet of my dwelling.
I understand by rule that sludge should not be applied within 200 feet of a dwelling and 75 feet of a
residential property boundary not owned by the producer, and that sludge will be applied at
agronomic rates based on nitrogen content of the sludge and crop grown. I also understand that the
need for commercial fertilizer will be reduced by the use of animal manure.
Owner r Date--K-- 01
C M
o 2
1, Georgie Brewer owner of dwelling give Zack McCullen Jr, producer permission to apply sludge from
his lagoon within 200 feet of my dwelling.
I understand by rule that sludge should not be applied within 200 feet of a dwelling and 75 feet of a
residential property boundary not owned by the producer, and that sludge will be applied at
agronomic rates based on nitrogen content of the sludge and crop grown. I also understand that the
need for commercial fertilizer will be reduced by the use of animal manure.
Owner V Date b V
4A-
I uj�
Waste Utilization Plan
Producer:
Evelyn Faye McCullen
Name of Farm:
Zack McCullen Jr_ Farm 1-4, 7-10
Location:
1007 Lloyd St.
Clinton NC 28328
Phone:
910-592-3321
Type of Operation:
Feed -Finish
Number of Animal:
5680
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
PIOCT 21 2015
County: Sampson
Amount of waste produced per year: 10792 ton/year
Amount of plant available N (PAN) produced/year: 4099 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the su rface waters which is not
allowed under DWq regulations.
FAYETTEVILLE REGIONAL OFFICE
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
Zack McCullen Jr. Farm 1-4, 7-10
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adapted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
6067
1
NoA
CB -Graze
4.6
50
2.46
566
MAR-OCT
230
6067
1
NoA
OS -Graze
1
50
2.46
123
OCT-MAR
50
6067
2A
NoA
CB -Graze
4.6
50
3.00
690
MAR-OCT
230
6067
2A
NoA
OS -Graze
1
50
3.00
150
OCT-MAR
50
60"
2B
NoA
CB -Graze
4.6
50
1.64
377
MAR-OCT
230
6044
2B
NoA
OS -Graze
1
5D
1.64
82
OCT-MAR
50
6044
3A
NoA
CB -Graze
4.6
50
3.11
715
MAR-OCT
230
6044
3A
NoA
OS -Graze
1
50
3.11
156
OCT-MAR
50
6044
3B
NoA
CB -Graze
4.6
50
2.62
603
MAR-OCT
230
6044
3B
NoA
OS -Graze
1
50
2.62
131
OCT-MAR
50
6044
4A
NoA
CB -Graze
4.6
50
3.48
800
MAR-OCT
230
6044
4A
NoA
OS -Graze
1
50
3.48
174
OCT-MAR
50
6044
4B
NoA
CB -Graze
4.6
50
3.24
745
MAR-OCT
230
6044
4B
NoA
OS -Graze
1
5D
3.24
162
OCT-MAR
50
6044
5A
NoA
CB -Graze
4.6
50
4.11
945
MAR-OCT
230
6044
5A
NoA
OS -Graze
1
50
4.11
206
OCT-MAR
50
6044
513
NoA
CB -Graze
4.6
50
4.31
991
MAR-OCT
230
6044
5B
NoA
OS -Graze
1
50
4.31
216
OCT-MAR
50
2325
6A
OrA
CB -Graze
4.7
50
5.45
1281
MAR-OCT
235
2325
6A
OrA
OS -Graze
1
50
5.45
273
OCT-MAR
50
2325
613
OrA
CB -Graze
4.7
50
2.98
700
MAR-OCT
235
2325
613
OrA
OS -Graze
1
50
2.98
149
OCT-MAR
50
6022
7A
OrA
CB -Graze
4.7
50
5.45
1281
MAR-OCT
235
6022
7A
OrA
OS -Graze
1
50
5.45
273
OCT-MAR
50
6022
713
OrA
CB -Graze
4.7
50
3.04
714
MAR-OCT
235
6022
76
OrA
OS -Graze
1
50
3.04
152
OCT-MAR
50
2324
8A
OrA
CB -Graze
4.7
50
5.08
1194
MAR-OCT
235
2324
8A
OrA
OS -Graze
1
50
5.08
254
OCT-MAR
50
2324
813
OrA
CB -Graze
4.7
50
2.83
665
MAR-OCT
235
2324
8B
OrA
OS -Graze
1
50
2.831
142
OCT-MAR
50
5970
9
OrB
SA -Graze
1
110
2.96
326
APR-JUL
110
5970
9
OrB
WA -Graze
1
100
296
296
SEP-APR
100
5970
10
OrB
SA -Graze
1
110
1.94
213
APR-JUL
110
5970
10
OrB
WA -Graze
1
100
1.94
194
SEP.APR
100
Total 57.70 15939 lbs.
Avail. Nitrogen 4099 lbs.
Surplus or deficit -11840 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
Zack McCullen Jr. Farm 1-4, 7-10 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The
sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or
other elements. Your production facility will produce approximately 2045 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 10224 lbs. of PAN to utilize. Assuming you
apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 34
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 82
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Zack McCullen Jr. Farm 1-4, 7-10
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
6067
1
NoA
CB -Graze
0.5
1.0
6067
1
NoA
05-Graze
0.5
1.0
6067
2A
NoA
CB -Graze
0.5
1.0
6067
2A
NoA
OS -Graze
0.5
1.0
6044
2B
NoA
CB -Graze
0.5
1.0
6044
2B
NoA
OS -Graze
0.5
1.0
6044
3A
NoA
CB -Graze
0.5
1.0
6044
3A
NoA
OS -Graze
0.5
1.0
6044
3B
NoA
CB -Graze
0.5
1.0
6044
3B
NOA
OS -Graze
0.5
1.0
6044
4A
NoA
CB -Graze
0.5
1.0
6044
4A
NoA
OS -Graze
0.5
1.0
6044
4B
NoA
CB -Graze
0.5
1.0
6044
4B
NoA
OS -Graze
0.5
1.0
6044
5A
NoA
CB -Graze
0.5
1.0
6044
5A
NoA
OS -Graze
0.5
1.0
6044
5B
NoA
CB -Graze
0.5
1.0
6044
56
NoA
OS -Graze
0.5
1.0
2325
6A
OrA
CB -Graze
0.5
1.0
2325
6A
OrA
OS -Graze
0.5
1.0
2325
6B
OrA
CB -Graze
0.5
1.0
2325
6B
OrA
05-Graze
0.5
1.0
6022
7A
OrA
CB -Graze
0.5
1.0
6022
7A
OrA
OS -Graze
0.5
1.0
6022
7B
OrA
CB -Graze
0.5
1.0
6022
7B
OrA
OS -Graze
0.5
1.0
2324
8A
OrA
CB -Graze
0.5
1.0
2324
8A
OrA
OS -Graze
0.5
1.0
2324
8B
OrA
CB -Graze
0.5
1.0
2324
8B
OrA
OS -Graze
0.5
1.0
5970
9
OrB
SA
0.5
1.0
5970
9
OrB
WA
0.5
1.0
5970
10
OrB
SA
0.5
1.0
5970
10
OrB
WA
0.5
1.0
Zack McCullen Jr. Farm 1-4, 7-10
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Zack McCullen Jr. Farm 1A 7-10 Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5_ Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy_
11_ Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
Zack McCullen Jr_ Farm 1-4, 7-10 Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc_, should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers_ A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and maintenance procedures
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ)
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Evelyn Faye McCullen
Signature: C_ f .-L U s
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: OR. p %,K,.•,. CA- 4__
Date: /Q 6 9 --fg
Date:
Date: !f 8 /S
IRRIGATION SYSTEM PARAMETERS
Land Owner: Zack McCullen, lr.1-4, 7-10 Date: 10/8/15
Address: 1007 Lloyd St.
Clinton NC 28328 Facility No. 82-200
Telephone: 910-592-3321
County: Sampson
TABLE 1- Field Specifications T
Field No.
and/or
Pull No.
Maximum
Usable
Size of
Field
Soil Type
Slope
N
Crop(s)
Maximum
Application
Rate
(in/hr)
Maximum
Application
per Irrigation
Cycle
(inches)
1
2.46
NoA
0-2
CB-OS(graze)
0.5
1.0
2A
3.00
NoA
0-2
CB-OS(graze)
0.5
1.0
213
1.64
NoA
0-2
CB-OS(graze)
0.5
1.0
3A
3.11
NoA
0-2
CB-OS(graze)
0.5
1.0
313
2.62
NoA
0-2
CB-OS(graze)
0.5
1.0
4A
3.48
NoA
0-2
CB-OS(graze)
0.5
1.0
413
3.24
NoA
0-2
CB-OS(graze)
0.5
1.0
SA
4.11
NoA
0-2
CB-OS(graze)
0.5
1.0
5B
4.31
NoA
0-2
CB-OS(graze)
0.5
1.0
6A
S.45
OrA
0-2
CB-OS(graze)
0.5
1.0
66
2.98
OrA
0-2
CB-OS(graze)
0.5
1.0
7A
5.45
OrA
0-2
CB-OS(graze)
0.5
1.0
7B
3.04
OrA
0-2
CB-OS(graze)
0.5
1.0
8A
5.08
OrA
0-2
CB-OS(graze)
0.5
1.0
86
2.83
OrA
0-2
CB-OS(graze)
0.5
1.0
9
2.96
OrB
0-6
SA, WA(graze)
0.5
1.0
10
1.94
OrB
0-6
SA, WA( raze)
0.5
1.0
57.70
Computed By:
G. Glenn Clifton
Prestage Farms, Inc.
Land owner:
Irrigation System
Designation:
Wetted Diameter:
Spacing:
Hydrant Layout:
Hard Hose Traveling Gun System
Zack McCullen Jr. 14, 7-10 Facility Number:
X
Existing Irrigation System
270
feet
60% 1-5B
160
feet 85% 6A-713
75% 9-10
X
Multiple Hydrants
82-200
New/Expanding
Irrigation System
Single Hydrant
Pull
Number
Lane
Spacing
Pull
Length
Location
Ext/Int
Middle
Start
End
Stop
End
Total
Acres
1
160
530
Ext
1.90
0.56
2.46
2A
160
690
Int
2.53
0.47
3.00
2B
160
460
Ext
1.36
0.28
1.64
3A
160
720
Int
2.64
0.47
3.11
3B
160
585
Int
2.15
0.47
2.62
4A
160
820
Int
3.01
0.47
3.48
4B
160
755
Int
2.77
0.47
3.24
5A
160
720
Ext
3.55
0.56
4.11
5B
160
760
Ext
3.75
0.56
4.31
6A
230
840
Ext
4.82
0.63
5.45
6B
230
410
Ext
2.35
0.63
2.98
7A
230
840
Ext
4.82
0.63
5.45
7B
230
420
Ext
2.41
0.63
3.04
8A
Single
940
Ext
4.68
0.40
5.08
8B
Single
435
Ext
2.43
0.40
2.83
9
200
445
Ext
2.40
0.56
2.96
10
200
255
Ext
1.38
0.56
1.94
Total
57.70
Computed By: A. WAI-, Cf,
G. Glenn Clifton
Prestage Farms, Inc.
C 8A '
ti
89
'r 7A
78
'' 6A �..
.'
b •
', w fig;
r V SA 4B
28
:
ALT44"Uh
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, III
Governor RECEIVED Secretary
July 2, 2014 JUL zQl
Zack McCullen
Zack M 1007 ydul l n Farm 1-4, 7-10 DEM 4AYEf7EWLLE RE010NAL OFFICE
St
Clinton, NC 283282320
Subject: Additional Information Request
Application No. AWS820200
Zack McCullen Farm 1-4, 7-10
Sampson County
Dear Zack McCullen:
The Animal Feeding Operation Branch of the Division of Water Resources (Division) has completed a
preliminary review of your renewal permit application package. Additional information is required
before we may continue our review. Please address and submit the following item(s) within 30 (thirty)
days of receipt of this letter:
Missing Conies of Field Maps only:
Our records show that we have received a copy of your waste utilization plan (WUP) or
nutrient management plan (NMP). However, copies of the field maps are missing in your WUP
or NMP.
Please reference the subject application number when providing the requested information. All revised
and/or additional documentation shall be signed, dated and sent to my attention at the address below.
Information can also be submitted electronically at jaya.joshi@ncdenr.gov.
Please feel free to contact me at (919) 807-6341 if you have any questions regarding this letter,
Sincerely,
J. R. Joshi
Animal Feeding Operations Branch
cc: Fayetteville Regional Office, Water Quality Regional Operations Section
WQROS Unit Central Files - AWS820200
Prestage Farms Inc
1636 Mail Service Center, Raleigh, North Carolina 27699-1636
Phone: 919-807-64641 Internet: http://www_ncdgnr. ov/
An Equal Opportunity 1 Affirmative Action Employer - Made in part by recycled paper
Waste Utilization Plan 0� v —
Producer: Zack McCullen Jr. County: Sampson
Name of Farm: Zack McCullen Jr. farm 1-4, 7-10
Location: 1007 Lloyd St.
Clinton NC 28328
Phone: 910-592-3321
Type of operation: Feed -Finish
Number of Animal: 5680
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year: 10792 ton/year
Amount of plant available N (PAN) produced/year: 4099 lbs./year
ON -FARM RECORDS
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility_ In some cases you may want to have plant analysis made, which
RECEIVED
JUN 2 2 2011
DENR-FAYETTEMUE REGIONAL OFFICE
Zack McCullen Jr. Farm 1-4, 7-10
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs_ N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac_
6067
1
NoA
CB -Graze
4.6 1
50
2.23
513
MAR-OCT
230
6067
1
NoA
OS -Graze
1
50
2.23
112
SEP-MAY
50
6067
2A
NoA
CB -Graze
4.6
50
2.53
582
MAR-OCT
230
6067
2A
NoA
OS -Graze
1
5D
2.53
127
SEP-MAY
50
6044
2B
NoA
CB -Graze
4.6
50
1.90
437
MAR-OCT
230
6044
2B
NoA
OS -Graze
1
50
1.90
95
SEP-MAY
50
60"
3A
NoA
CB -Graze
4.6
50
2.60
598
MAR-OCT
230
6044
3A
NoA
OS -Graze
1
50
2.60
130
SEP-MAY
50
6044
3B
NoA
CB -Graze
4.6
50
2.97
683
MAR-OCT
230
6044
3B
NoA
OS -Graze
1
50
2.97
149
SEP-MAY
50
6044
4A
NoA
CB -Graze
4.6
50
3.52
810
MAR-OCT
230
6044
4A
NoA
OS -Graze
1
50
3.52
176
SEP-MAY
s0
6044
4B
NoA
CB -Graze
4.6
50
3.30
759
MAR-OCT
230
6044
4B
NoA
OS -Graze
1
50
3.30
165
SEP-MAY
50
6044
5A
NoA
CB -Graze
4.6
50
3.87
890
APR-JUL
230
6044
5A
NoA
OS -Graze
1
50
3.87
194
SEP-APR
50
6044
513
NoA
CB -Graze
4.6
50
4.15
955
APR-JUL
230
6044
5B
NoA
OS -Graze
1
50
4.15
208
SEP-APR
SD
5970
6A
OrB
SA
1
110
1.77
195
APR-JUL
110
5970
6A
OrB
WA
1
100
1.77
177
SEP-APR
100
5970
6B
OrB
SA
1
110
2.62
288
APR-JUL
110
5970
6B
OrB
WA
1
100
2.62
262
SEP-APR
100
6022
7A
OrB
CB -Graze
4.7
50
4.85
1140
MAR-OCT
235
6022
7A
OrB
OS -Graze
1
50
4.8S
243
SEP-MAY
50
6022
7B
OrA
CB -Graze
4.7
50
3.20
238
APR-JUL
235
6022
7B
OrA
OS -Graze
1
50
3.201
160
SEP-APR
5D
Total 39.51 10285 lbs.
Avail. NitrogeniON- FARM RECORDS] 4099 lbs.
Surplus or deficit -6186 lbs-
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
Zack McCullen Jr. Farm 1-4, 7-10 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of berm udagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. 9ermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The
sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or
other elements. Your production facility will produce approximately 2045 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 10224 lbs. of PAN to utilize. Assuming you
apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 34
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 82
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25%depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Zack McCullen Jr. Farm 1-4, 7-10
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
6067
1
NoA
CB -Graze
0.5
1.0
6067
1
NoA
OS -Graze
0.5
1.0
6067
2A
NoA
CB -Graze
0.5
1.0
6067
2A
NoA
OS -Graze
0.5
1.0
6044
2B
NoA
CB -Graze
0.5
1.0
6044
2B
NoA
05-Graze
0.5
1.0
6044
3A
NoA
CB -Graze
0.5
1.0
6044
3A
NoA
OS -Graze
0.5
1.0
6044
3B
NoA
CB -Graze
0.5
1.0
6044
3B
NoA
OS -Graze
0.5
1.0
6044
4A
NoA
CB -Graze
0.5
LO
6044
4A
NoA
OS -Graze
0.5
1.0
6044
48
NoA
CB -Graze
0.5
1.0
6044
48
NoA
OS -Graze
0.S
1.0
6044
5A
NoA
CB -Graze
0.5
1.0
6044
5A
NoA
OS -Graze
0.5
1.0
6044
513
NoA
CB -Graze
0.5
1.0
6044
5B
NoA
OS -Graze
0.5
1.0
5970
6A
OrB
SA
0.5
1.0
5970
6A
OrB
WA
0.5
1.0
5970
6B
OrB
SA
0.5
1.0
5970
6B
OrB
WA
0.5
1.0
6022
7A
OrB
CB -Graze
0.5
LO
6022
7A
OrB
OS -Graze
0.5
1.0
6022
7B
OrA
CB -Graze
0.5
1.0
6022
7B
OrA
OS -Graze
0.5
LO
Zack McCullen Jr. Farm 1-4, 7-10
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Zack McCullen Jr. Farm 1-4, 7-10 Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization flan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fail or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
Zack McCullen Jr. Farm 1-4, 7-10
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16_ Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an Rligal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
Optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page S
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and maintenance procedures
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ)
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Zack McCullen Jr.
i
Signature: Date: Cp- JIf
Name of Manager (If different from owner)
Signature: Date:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-595-5749
Address: P.O. Box 438
Clinton, NC 29329
Signature: C-�_ _ _ Date:6 Zp
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue
Governor
Coleen H. Sullins
Director
Natural Resources
AQUIFER PROTECTION SECTION
July 22, 2010
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Zack McCullen
1058 Wynn Rd.
Clinton NC 28328
Subject: NOTICE OF DEFICIENCY 1 NOD-2010-PC-0866
Zack McCullen Farm 1-4 7-10
AW S820200
Sampson County
Incident No. 201000778
Dear Mr. McCullan:
Dee Freeman
On February 8, 2010, staff of the NC Division of Water Quality (DWQ), Aquifer Protection Section
(APS) were notified by Zack McCullan of a high freeboard level in the lagoon 1, 2 and 3. We wish to
thank Mr. McCullan for notifying DWQ of this incident.
As a result of this incident, you are hereby notified that, having been permitted to have a non -discharge
permit for the subject animal waste disposal system pursuant to 15A NCAC 2T Section .1300, you have
been found to be in violation of your Certified Animal Waste Management Plan and the Swine Waste
System General Permit No. AWG100000 that you are covered to operate under, as follows:
Deficiency 1:
Failure to maintain waste levels in your lagoon/storage ponds in accordance with the facility's Certified
Animal Waste Management Plan in accordance with Condition V. 2, of Swine Waste System General
Permit No. AWG100000.
On February 8, 2010 a lagoon/storage pond level was documented at 16.00 inches in lagoon 1, lagoon 2
was documented at 17.00 inches and lagoon 3 was documented at 18.00 inches. A level of 19 inches is
the maximum level allowed by your permit and Certified Animal Waste Management Plan.
North Carolina Division of Water Quality Internet: www.ncwater ualil .o
225 Green 5t., Ste. 714 Phone: 910-433-3300
Fayetteville, NC 28301 FAX 910-486-0707
An Equal OpportunitylAftirmative Action Employer - 50% Recycled110% Post Consumer Paper
NorthCarolina
Naturally,
Mr. McCullan
July 22, 2010
Page 2
Required Corrective Action for Deficiency 1:
DWQ has received a copy of your 30 Day Plan of Action (POA) for the high freeboard occurrence.
Take all necessary additional steps to insure lagoon levels remain in compliance with Section 2 of your
permit.
A compliance inspection was done 07/19/2010 and all records were reviewed and the date and time
lagoon 1 and 2 was returned to compliance on 03/21/2010. Lagoon 3 was returned to compliance on
04/ 1 1 /2010
If you have any questions concerning this notice, please contact me at (910)-433-3300.
Sincerely,
Steve Guyton
Environmental Specialist
Fayetteville Regional Office
cc: Keith Larick, CAFO Unit
Sampson Soil and Water Conservation District
NCDSWC-FRO
FRO Compliance Animal Files
Prestage Farms
Ljr)
FU
Postage $
—0
Certified Fee
Postmark
Here
1:3
Return Receipt Fee
(Endorsement fiequired)
ED
7-22-10
Restricted Delivery Fee
M
{Endorsement ReqdreM
C3
& Fee. $
1-1
Totw Postage
Lr)
ru
Sent To
..
7. . t4/ ...................
------------------
_0........
- i7_ No.:
C3
XV ------------------------
or PO B,- NO. r 0
-------------
-
• Complete items 1, 2, and 3.;mJso complete
item 4 if Restricted Delivery is desired.
• Print your name and address on the reverse
so that we can return the card to you.
• Attach this card to the back of the mailpiece,
or on the front if space permits.
1. Article Addressed to
ZACK MCCULLEN
1058 WYNN RD.
CLINTON, NC 28328
0 Agent
�6L e0 Addressee
B. Received by (Printed Name) C. Date of Delivery
D. Is delivery address different 's e)-)
y
If YES, enter delivery add W: b
L
3. Service Type
11 Certified Mall C1 Express Mail
[I Registered 11 Return Receipt for Membandise
0 Insured Mail 11 C.Q.D.
4. Restricted Delivery? (Ex" Fee) 0 yes
2. f '-
70111 2510 0000 6662 7805
PS Form 3811, February 2004 Domes -tic Return Receipt 102595-m-wI540
Revels
From: Glenn Clifton [glennc@prestagefarms.comj
Sent: Monday, March 15, 2010 4:36 PM
To: Revels, Ricky
Subject: POA's
Attachments: mccullenZl-4 7-1030POA.xis; mccullenZ5&630P0A.xis; mccullenD&Z30POA.xis;
minnichj30POA.xls
Ricky,
Attached are the POA renewals for the following:
Zack McCullen 1-4 7-10
Zack McCullen 5&6
D&Z Farms
J & J Farms (John Minnich)
Thanks,
Glenn Clifton
Environmental Compliance
Prestage Farms, Inc
P.O. Box 438
Clinton NC 28328
910-596-5749
glennc@prestaRefarms.com
PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number: 82-200 County: Sampson
Facility Name: Zack McCullen Farm 1-4, 7-10
Certified operator name: Zack McCullen Jr Operator Number: 17867
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon Name/ID:
Spiliway(Y or N):
Level(inches):
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
1&2 3&4 7-10
N N N
16 17 18
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
`Attach a complete schedule with corresponding animal units and dates fro depopulation
'if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste!
hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct.
Phone:
Facility Owner/Manager (print)
Date:
Facility Owner/Manager (signature)
PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number: 82-423 County: Sampson
Facility Name: McCullen Farms 5&6
Certified operator name: Zack McCullen Jr Operator Number: 17867
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon Name/ID:
Spillway(Y or N):
Level(inches):
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
5&6
N
18
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
"Attach a complete schedule with corresponding animal units and dates fro depopulation
Nf animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste:
I hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct.
Phone:
Facility Owner/Manager (print)
Date:
Facility Owner/Manager (signature)
PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number: 82-367 County: Sampson
Facility Name: D&Z Farms
Cer@fied Operator Name: Zack McCullen III Operator Number: 17866
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
Lagoon Name1113: D&Z
Spillway(Y or N): N
Level(inches): 18
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges.
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWO prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
'Attach a complete schedule with corresponding animal units and dates fro depopulation
"if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste:
hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct
Phone:
Facility Owner/Manager (print)
Date:
Facility Owner/Manager (signature)
PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES
Facility Number: 82-654
Facility Name: J & J Farms
Certified Operator Name: John Minnich
County: Sampson
Operator Number 17871
1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the
lowest point on the top of the dam for lagoons without spillways; and from the current liquid level
in the lagoon to the bottom of the spillway for lagoons with spillways.
Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5
Lagoon Name/ID: 1
Spillway(Y or N). N
Level(inches): 18
2. Check all applicable items
Liquid level is within the designed structural freeboard elevations of one or more structures.
Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are
within acceptable ranges-
X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A
30 day Plan of Action is attached. Agronomic balance is within acceptable range.
Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste
to be pumped and hauled is reflected in section III tables. Included within this plan is a list
of the proposed sites with related facility numbers, number of acres and receiving crop
information. Contact and secure approval from the DWQ prior to transfer of waste to a site
not covered in the facility's CAWMP.
Operation will be partially or fully depopulated.
*Attach a complete schedule with corresponding animal units and dates fro depopulation
*if animals are to be moved to another permitted facility, provide facility number, lagoon
freeboard levels and herd population for the receiving facility
3. Earliest possible date to begin land application of waste:
I hereby certify that I have reviewed the information listed above and included within the
attached Plan of Action, and to the best of my knowledge and ability, the information is
accurate and correct.
Phone:
Facility Owner/Manager (print)
Date:
Facility Owner/Manager (signature)
HIGH FREEBOARD NOTIFICATION FORM
Staff please retain your original and place a copy in the High Freeboard Notification
Box located in Richard Canady's office.
Person Receiving Notification ktt��, Re ✓G(s
Facility Number YZ - z�o o Date Received /1f— j �rfv ? Zo! a
Farm Name Zack McCu//�.v N, -io Time ?, ja i4�...
Caller's Name Zo-e-k note. CLt114,.,
Caller's Telephone Numbers
Home# 5-9Z-33z1 Cell#
Farm # Pager#
For all callers PLEASE obtain a phone number where they can be reached at any time.
(Cell phone numbers, home phone numbers, farm phone numbers, pager numbers)
Tell the caller that a member of the CAFO unit or Paul Rawls will contact them as soon
as possible.
Freeboard (in inches)
Lagoon # 1 �� � Lagoon # 4
Lagoon # 2 ! 7 " Lagoon # 5
Lagoon # 3 / $ Lagoon # 6.
Do not instruct the caller on the action they should take_ That is up to the caller. Remind
them that they are to remain in compliance with their Permit and Waste Utilization
Plan.
Make the caller aware that you are assigning a tracking number to their call. Give the
caller the tracking number and tell them to use this number for all future contacts about
this particular incident and when they call back reporting they are back into compliance.
High Freeboard Level Tracking Number is
Thank the caller for their cooperation.
------------------------------------------------
*Water Quality Staff Only*
If the caller indicates that the lagoon level is <12 inches, contact one of the CAFO staff
AND Paul Rawls. Do not leave a note, e-mail or voicemail without contacting the
CAFO staff AND Paul Rawls directly on any report of <12 inches.
Treat any report of <12 inches as an emergency event_
----------------------------------------------------------------
*CAFO STAFF ONLY*
Establish a Filemaker/ BIMs Entry number for this report. °_z:Q-� D Q O 1 —7 O. ,
Print the Filemaker/ BIMs Entry and attach it to this form_
Waste Utilization Plan
Producer: Zack McCullen Jr.
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Location: 1007 Lloyd St.
Clinton NC 28328
Phone: 910-592-3321
Type of Operation: Feed -Finish
Number of Animal: 5680
Storage Structure: Anaerobic Lagoon
Method of Application: Irrigation
Amount of waste produced per year:
Amount of plant available N (PAN) produced/year
County: Sampson
10792 ton/year
4099 lbs./year
ON -FARM RECORDS
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste..Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWG} regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
RECEIVED I DENR / DWQ
Aquifer Protection Section
MAR 2'7 2009
'Zack McCullen Jr. Farm 1-4, 7-10
Page 2
could allow additional waste to be applied- Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Field No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
6067
1
NoA i
CB -Graze
4.6 1
50
2.23
513
MAR-OCT
230 .
6067
1
NoA
OS -Graze
1
50
2.23
112
SEP-MAY
50
6067
2A
NoA
CB -Graze
4.6
50
2.53
582
MAR-OCT
230./
6067
2A
NoA
OS -Graze
1
50
2.531
127
SEP-MAY
50 _
6044
2B
NoA
CB -Graze
4.6
50
1.901
437
MAR-OCT
230
6044
2B
NoA
OS -Graze
1
50
1.90
95
SEP-MAY
50
6044
3A
NoA
CB -Graze
4.6
50
2.60
598
MAR-OCT
230 ' 1
6044
3A
NoA
OS -Graze
1
50
2.60
130
SEP-MAY
50
6044
3B
NoA
CB -Graze
4.6
50
2.97
683
MAR-OCT
230
6044
36
NoA
OS -Graze
1
50
2.97
149
SEP-MAY
50 `
6044
4A
NoA
CB -Graze
4.6
50
3.52
810
MAR-OCT
230
6044
4A
NoA
OS -Graze
1
50
3.52
.176
SEP-MAY
50
6044
413
NoA
CB -Graze
4.6
50
3.30
759
MAR-OCT
230 /
6044
4B
NoA
OS -Graze
1
50
3.30
165
SEP-MAY
50 /
6044
5A
NoA
SA
1
110
3.87
426
APR-JUL
110
6044
5A
NoA
WA
1
100
3.87
387
SEP-APR
100
6044
5B
NoA
SA
1
110
4.15
457
APR-JUL
110
6044
5B
NoA
WA
1
100
4.15
415
SEP-APR
100
5970
6A
OrB
SA
1
110
1.77
195
APR-JUL
110 _
5970
6A
OrB
WA
1
100
1.77
177
SEP-APR
100
5970
6B
OrB
SA
1
110
2.62
288
APR-JUL
110
5970
6B
OrB
WA
1
100
2.62
262
SEP-APR
100
6022
7A
OrB
CB -Graze
4.7
50
4.85
1140
MAR-OCT
235
6022
7A
OrB
OS -Graze
1
50
4.85
243
SEP-MAY
50
6022
78
OrA
SA
1
110
3.20
352
APR-JUL
110
fi022
7B
OrA
WA
1
100
3.20
320
SEP-APR
100
Total 39.51 9998 lbs.
Avail. Nitrogen(ON-FARM RECORDS) 4099 lbs.
Surplus or deficit -5899 lbs.
Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
Ztck McCullen Jr. Farm 1-4, 7-10 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carofina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the -season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The
sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or
other elements. Your production facility will produce approximately 2045 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 10224 lbs. of PAN to utilize. Assuming you
apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 34
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 82
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25% depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
Zack McCullen Jr. Farm 1-4, 7-10
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
It surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Field No.
Soil Type
Crop
Code
Applic.
Rate(inlhr)
Applic.
Amount
6067
1
NoA
CB -Graze
0.5
1.0
6067
1
NoA
OS -Graze
0.5
1.0
6067
2A
NoA
CB -Graze
0.5
1.0
6067
2A
NoA
OS -Graze
0.5
1.0
6044
2B
NoA
CB -Graze
0.5
1.0
6044
2B
NoA
OS -Graze
0.5
1.0
6044
3A
NoA
CB -Graze
0.5
1.0
6044
3A
NoA
OS -Graze
0.5
1.0
6044
3B
NoA
CB -Graze
0.5
1.0
6044
3B
NoA
OS -Graze
0.5
1.0
6044
4A
NoA
CB -Graze
0.5
1.0
6044
4A
NoA
OS -Graze
0.5
1.0
6044
4B
NoA
CB -Graze
0.5
1.0
6044
4B
NoA
OS -Graze
0.5
1.0
6044
5A
NoA
SA
0.5
1.0
6044
5A
NoA
WA
0.5
1.0
6044
5B
NoA
SA
0.5
1.0
6044
5B
NoA
WA
0.5
1.0
5970
6A
OrB
SA
0.5
1.0
5970
6A
OrB
WA
0.5
1.0
5970
6B
OrB
SA
0.5
1.0
5970
6B
OrB
WA
0.5
1.0
6022
7A
OrB
CB -Graze
0.5
1.0
6022
7A
OrB
OS -Graze
0.5
1.0
6022
7B
OrA
SA
0.5
1.0
6022
7B
OrA
WA
0.5
1.0
e
Zack McCullen Jr. Farm 1-4, 7-10 Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Cali your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and.maintenance procedures
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ)
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Zack McCullen Jr.
Signature:A :'f'jc (R"r &
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: �_ /� of
Date:
Signature: ` 44, Date: S j s 'a
SEC ER"
OF W A TF Michael F. Easley, Governor
�i William G. Ross Jr., Secretary
U) North Carolina Department of Environment and Natural Resources
o'C - ••r,• .•:� Coleen H. Sullins Director
Division of Water Quality
August 11, 2008
.-
Zack McCullen
Zack McCullen Farm1-4, 7-10
1007 Lloyd St
Clinton, NC 28328
Subject: Sludge Compliance Requirement Change
Dear Permittee:
In accordance with Condition 11I.19 of State General Permit AWG100000, your facility is
required to maintain compliance regarding sludge accumulation in your animal waste treatment
lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet
of treatment depth between the designed stop pump and the average elevation of the top of the
sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently
modified.
As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is
now to be based on the sludge volume as a percentage of the total treatment volume. The revisers
Standard states that sludge accumulation in the permanent treatment zone must be less than 50%
of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the
sludge at the pump intake location. If either of these conditions is not met then sludge must be
removed or managed in accordance with an approved Plan of Action for Lagoon Sludge
Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and
treatment volumes to determine compliance.
Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your
facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s)
may already be in compliance without any sludge removal. Using your lagoon design (or as -
built information) and current sludge survey measurements, complete the NEW sludge survey
worksheet. if you have any difficulty in locating or understanding your lagoon design
information, please contact your technical specialist or county Soil & Water office.
ow
NgtthCarolina
Naturally
Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 'Telephone: (919) 733-3?1-1
Internet: www.ncwatemuality.om Location: 2728 Capital Boulevard Raleigh, NC 276(14 Fax I : (919) 715-0588
Fax 2: (919) 715-6048
An Equal Opportunity/Affirmative Action Empbyer- 50% Recyded110% Posl Consumer Paper
Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your
lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the
information aad notify you of our decision.
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
If you have any questions about the new sludge requirement, sludge survey worksheet, or any
related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-
3221,
Sincerely,
Keith Larick, Supervisor
Animal Feeding Operations Unit
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - AWS820200
Michael F. Easley. Governor
o��� W ArFR pG
O liio�wwmolw `C
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H_ Sullins, Director
Division of Water Quality
July 1, 2007
Zack McCullen JL 2 7 2__
Zack McCullen Farm 1-4, 7-10
1007 Lloyd St L .
Clinton, NC 28328 - --
Subject: Certificate of Coverage No. AWS820200
Zack McCullen Farm l-4, 7-10
Animal Waste Management System
Sampson County
Dear Zack McCullen:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Zack McCullen, authorizing the operation of the subject animal
waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and land application of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Zack McCullen Farml-4, 7-10, located in Sampson County, with an animal
capacity of no greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 5680 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition IH.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pay
careful attention to the record keeping and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: 3nm.ncwatergualitv.ora Location: 2728 Capital Boulevard
An Equal opportuMylAffirmative Action Employer— 50% Recycledll0%Post Consumer Paper
Niq Carolina
JVaturdly
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919) 715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
t
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820200
December 1, 2006
CERTIFIED MAIL
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
RETURN RECEIPT REQUESTED I RECEIEu O
Zack McCullen
Zack McCullen Farm 1 4, 7-10 DEC 06 MW
1007 Lloyd St
Clinton, NC 28328 10W-FA*7TP&ERWM%M
Subject: Application for Renewal of Coverage for Expiring NPDES General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on
July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to
retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State
Non -Discharge General Permits are available at hitn://h2o,enr.state.nc.us/gps/afou/downloads.htm or by writing or calling:
NCDENR — DWQ Animal Feeding Operations Unit
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 733-3221
In order to assure your continued coverage under one of these two types of general permits, you must submit an application for permit
coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring
NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include
two (2) copies of your most recent Waste Utilization Plan with the application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the draft general permits, the enclosed application, or any related matter please feel tree to contact the
Animal Feeding Operations Unit staff at 919-733-3221.
Sincerely,
Ted L. Bush, Jr., Chief
Aquifer Protection Section
Enclosures
cc (w/o enclosures): Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files - 820200
Prestage Farms Inc
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterquality.org Location: 2728 Capital Boulevard
An Equal OpportunitylAffirmative Action Employer— 50% Recydedl10% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone:
Raleigh, NC 27604 Fax 1:
Fax 2:
Customer Service:
l+l_oCarolina
(919) ✓!'atural&
(919) 715-0588
(919)715-6048
(877)623-6748
ANUNIAL FACILITY F, NNUA F CERTIFICATION FORIM
Certificate of Coverage or PermitNhinfner AICA �aD _ County Year 200
Facility Name (as shown on Certificate of Coverage or
Permit) ��G�.. If1 ` :✓uCL � jJ � � 1- Sf� 7 -/ a
Operator in Charge for this Facility ZAc K M c C_(44t.r� Certification
# / `7?6 `7
Land application of animal waste as allowed by the above permit occurred during the past calendar year
YES NO. If NO, skip Part I and Part lI and proceed to the certification_ Also, if animal
waste was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields or Pulls X (please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): / 3 Total Useable Acres approved in the CAWMP
.?9,5!
2. Total number of Fields or Pulls X (please check the appropriate box) on which land application
occurred during the year: 1 Total Acres on which waste was applied 3 9
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
IV/ Is: 6. 131
4. Total pounds of Plant Available Nitrogen {PAN) allowed to be land applied annually by the CAWMP and
the permit: 9 9 5 �?
S. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year — 0 _ tons or gallons (please check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest 6 330
Smallest Is.5 V-5
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8. Facility's Integrator if applicable:
pp F 6-?-: Fliw nl_. -
Part II: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR P D TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE, RCCL1!1E0
AFACF 3-14-03
t I FEB 12 ppps
D1R�I.F�rr���tAt f'7
Only ani[nat waste generated at this facility was applied to the pernria.cd sites during ✓ Yes No
the past calendar year. '
2. The facility was operated in such a way that there was no direct runoff of waste frorn 4/Yes No
the facility (including the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past ,/ Yes No
calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
✓ Yes No
the past calendar year.
S. There was no PAN application to any fields or crops at this facility greater than the
%Yes No
levels specified in this facility's CAWMP during the past calendar year.
6_ All land application equipment was calibrated at least once during the past calendar year.
✓ Yes No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
Yes ,/No
was designed or reduce the Iagoon's minimum treatment volume to Icss than the volume
for which the lagoon was designed. .= l4rrm u s.-xw A L�ro looszAL /'Rv�c�cr
6kl
Tv Ar—a —'ei SZU'Da- t--�
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification.
✓ Yes No
9_ Annual soils analysis were performed on each field receiving animal waste during the
✓ Yes No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
✓ Yes No
11. All required monitoring and reporting was performed in accordance with the facility's
✓Yes No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
✓ Yes No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all
✓ Yes No
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
✓Yes No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
P A /`/I `
Permittee Name and Title (type or print)
C _Z
Signature of Permittee
Signature of Operator in Charge
(if different from Permittee)
AFACF 3-14-03 2
-2 - Jo . o
Date
Date
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number k, . - : c�(-
B. Lagoon Identification �7 r—c K lYir- _ .-e i -
C. Person(s) taking Measurements lit r, , o - n _
D. Date of Measurements S, I t -
E. Methods/Devices Used for Measurement of:
a_ Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): .9 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points.
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, . 9 acres x 6 with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1.
At time of sludge survey, also measure the distance from the Maximum Liquid Level
g
to the Present Liquid Level (measure at the lagoon gage pole):
J.
Determine distance from Maximum Liquid Level to Minimum Liquid Level:
a U
(Determine from Plan or other lagoon records)
K.
Calculate distance from present liquid surface level to Minimum Liquid
level: Item J — Item I, assuming present liquid level is below Max. Liq. Level:
.
L.
Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
% • j
M.
Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
N.
Record from sludge survey data sheet the average thickness of the sludge layer:
y .
O.
Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K):
/.
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by; , t, C�,�ra F: �,r-.n Date: o
Print Name l^' Signature
JT_• t cJ art ." G r;(.f 7
White - Office Yellow - Producer
�a7 �•acti-,y1,,
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet mac k M,
Completed by: l��xrnne., ?��rr,�Date: g- I! -OS
Print Name Sigr(ature
(A)
Grid
Point
No.
(g)
Distance from liquid surface
to to of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(a)
Thickness of sludge
la er
Ft. & inches
lFeet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
IS
2
3
6. 3
4
S_b
5
1.6
6
;.0
7
8
S
9
10
11
12
13
14
15
16
�. 0
17
18
19
20
21
22
23
24
Average
. . 7
`7-
y
*All Grid Points and corresponding sludize laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
RECTIVEV
FEB z 1 2006
'2 R- FAYF>TlTWLLE REGIOOFRCE
l
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number's?
B. Lagoon Identification s r %r ,r (A 1 fr' r-� (�-- - 1
C. Person(s) taking Measurements , ,'n,. ,, - r4 ✓♦tr 4h r,
D. Date of Measurements
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): . 9 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre. Use 8 points
b. If more than 1.33 acre, , P acres x 6 = Q with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): t- 3
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: .2.G
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item 3 — Item I, assuming present liquid level is below Max. Liq. Level:
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): y. 8
N. Record from sludge survey data sheet the average thickness of the sludge layer:
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M — Item K): = 1.
(Note: if Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by r �. � � � r„ � _ �" ,��-.-, a r n ,,-.-, � Date: p — I I - 05
Print Name Signature
White - Of -ice Yellow - Producer
0 fJ'�
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet 2� _IS rn
Completed by: t Jra m�� r� _ t-� -1_ Date:
Print Name Signature
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to lagoon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
IFeet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
y.9
2-�
3
s.8
4
5, (a
5
s.3
6
7
3. Y
8
S.
9
10
11
12
13
14
15
16
b,o
17
18
19
20
21
22
23
24
Average
*All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number , - �n0o
B. Lagoon Identification Zr- - k )' iIv ; r"-Icy )
C. Person(s) taking Measurements 2� -n
D. Date of Measurements P -1I
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside top of bank): I - `7 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acre: Use 8 points
b. If more than 1.33 acre, /, 7 acres x 6 = r D , with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
1. At time" of sludge survey, also measure the distance from the Maximum Liquid Level , g
to the Present Liquid Level (measure at the lagoon gage pole):
.J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: -2, `^
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level' Item J - Item I, assuming present liquid -level is below Max. Liq. Level: {- Z
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): .67
N. Record from sludge survey data sheet the average thickness of the sludge layer:
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): S S
(Note: If Item O is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by T I�.,, Date: ='- I aS
Print Name 11'' Signature
C.1
7
. - Y.
`' White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet
Completed by: fir, rnrS t. m Date:
Print Name Signature
r
(A)
Grid
Point
No_
IB)
Distance from liquid surface
to top of sludge
(C)
Distance from liquid surface
to la oon bottom soil
(C)-(B)
Thickness of sludge
la er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
S,y
2
S z
3
4
5
6
-7.5
7
7.$
8
S
9
'7 5
10
S.S
11
12
13
14
15
16
S s
17
18
19
20
21
22
23
24
Average
6.7
*All Grid Points and corresponding sludge laver thickness must he shown on a sketch
attached to this Sludge Survey Data Sheet.
See Appendix 6 for conversion from inches to tenths of feet.
White - Office Yellow - Producer
ANIMAL FACRATY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number Al G/I �2?,22 od County S14o SoAI _ Year 200y
Facility Name (as shown on Certificate of Coverage or Permit) Laol c K /Yl `_ CU_1Eac/ 1-Y, 7 -10
Operator in Charge for this Facility 2,agk&-`17UJL&l SR . Certification 4 / 78 6 7
Land application of animal waste as allowed by the above permit occurred during the past calendar year
YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls 2'(please check the appropriate box) in the Certified Animal
Waste Management Plan (CAWMP): 12 Total Useable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls X (please check the appropriate box) on which land ,application
occurred during the year: 13 Total Acres on which waste was applied 2"), SJ
3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites:
4- Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: _ _- 9., 9'� F -^ .
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year Karl r" tons ❑ or gallons ❑ (pleease check the appropriate box)
6. Annual average number of animals by type at this facility during the previous year:
7_ Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest
Smallest— -'7 -
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8. Facility's Integrator if applicable: 104a. - or j *iq*M ,
Part I1: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the
the past calendar year.
itted sites during
RECEIVED
FEB 2 4 2005
Xf Yes ❑ No
AFACF 3-14-03
oENR- Far�rue l;�crOW OFRCE
2. The facility was operated in such a way that there was no direct.runoff of waste from Yes E No
the facility (including the houses, lagoons/storage ponds and &-- application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past W Yes ❑ N
. calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during R Yes ❑ No
the past calendar year.
3. There was no PAN application to any fields or crops at this facility greater than the X Yes ❑ No
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year. 9 Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon Yes []No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
S. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. Yes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the 5d Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year?
X Yes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's
® Yes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during
Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all
® Yes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were
Yes ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
t.
Permittee Name and Title (tvDe or print)
Signature of Operator in Charge
(if different from Permittee)
M
— 2 / —c7�
Date
Date
AFACF 3-14-03 2
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number 11 �a(`,?d d
B. Lagoon Identification
C. Person(s) taking Measurements,, n_ tf 1P fT
D. Date of Measurements q` 3 - OY
E. Methods/Devices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
0
— 22 -9 rr
b. Distance from the lagoon liquid surfac�ey to the bottom (soil) of lagoon:
�ry-1P ")
c. Thickness of the sludge layer if making a direct measurement with "core sampler"
F. Lagoon Surface Area (using dimensions at the inside top of bank): (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres, .9 acres x 6 = 8 with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole):
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a ,O
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - Item I, assuming present liquid level is below Max. Liq. Level: J
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points): '%, 3
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): a,
N. Record from the sludge survey data sheet the average thickness of the sludge layer:
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): l�
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: � n' P S _ tf- j)� r pate: q
Print Name U Signature
Sludge Survey Data Sheet
Completed By: ���,c L4z221
Print Name
Lagoon Identification
Signature
Date: q __? _ o L-1 it
Grid
Point
/
'Distance• liquids
to • f ofsludge
• liquid
to lagoon bottom •
• ••'
��
IIIIIIIIIII_�
1
Conversion Table From inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
a
0.7
0.2
9
0.7
4
0.3
10
0.8
5
M63
0.4
11
0.9
0.5
12
1.0
} i r
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number - .� bb
B. Lagoon Identification jYj� %�F p (3
C. Person(s) taking Measurements �� M p„� _�{ A
D. Date of Measurements 9 - 3- 0
E. Methods/Devices Used for Measuement of:
a_ Distance from the lagoon liquid surface to the top of the sludge layer:
'71M r
b. Distance from : the lagoon liquid surface to the bottom (soil) of lagoon
1
c. Thickness of the sludge layer if making a direct measurement with "core sampler
F. Lagoon Surface Area (using dimensions at the inside top of bank): (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1,33 acres: Use B points
b_ If more than 1.33 acres, , �? acres x 6 = 8 with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): i f
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: a.C�
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: Item) - Item I, assuming present liquid level is below Max. Liq. Level: C1
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer: S.
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K):
(Note: If item O is less than 4 ft., a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: f 1 Date: _ 3- 0 y
roe,;
Print Name Signature
�1
.f t
Sludge Survey Data Sheet
Completed By: -D-A M. es L—q mL
Print Name
Lagoon Identification: 7• &-, (I'd6,n j (3- Y}
i Date: J- 3- O Y
Cl Signature
Grid
Point
No.
Distance from liquid surface
to top of sludge
Pistance from liquid surface
to lagoon bottom (soil)
Thickness of sludge
layer
Ft, &inches
Feet (tenths)
Q
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
-
_
r
'!
:
4,1
Ili
rIj
I
1 i - 1 r !
1 '
• ! ! t
'
Z. i ! .� _ f I 1 .,k ?
..
'• ,�
.rf•I
•
VLl
Lagoon Sludge Survey Form
A. Farm Permit or DWD Identification Number a -,� 00
B. Lagoon Identification Z MC rt lkn (7-10,)l...
C. Person(s) taking Measurements ;"' ape s + A l k r%
D. Date of Measurements 3 -.? - A
E. MethodslDevices Used for Measuement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer if making a direct measurement with "core sampler"
MA
F. Lagoon Surface Area (using dimensions at the inside lop of bank): r1.7 (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions. and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres, 1,'7 acres x 6 = /b with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level
to the Present Liquid Level (measure at the lagoon gage pole): !
J. Determine distance from Maximum Liquid limit to Minimum Liquid Level: �, O
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ - Item I, assuming present liquid level is below Max. Liq. Level: (, 1♦
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for alt the measuement points): T 5.1S
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points):
N. Record from the sludge survey data sheet the average thickness of the sludge layer: 3
D. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 5. a
(Note: If item O is less than 4 ft.. a sludge removal and utilization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: f0 n0, Date:
Print Name e, Signature
Sludge Survey Data Sheet
Completed By: �T me-,c �-Q rn
Print Name
Lagoon identification: Z, M> , C" lLn - -(7 - f0)
Elate:
Signature
Grid
■.int
•
Distance from liquid surface
to top ofsludge
Distance from liquid surface
tolagoonbottom •layer
r
Thickness of sludge
Ft. &inches
Feet (tenths)
1ra W.'
11157M
®
_
�._ • • 1 ••- �, r. 1.
Conversion Tabie From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
n
9... 1 l-
,
Y.
. -. ., l-, I ,. 1 •, —i'-i. r. r_.-_ F.1 I 1 I 1 _.,1. ..�. -.t .-�"`�-`t'-'= T� 1 h7^.. '.I'•E- .`.
_ 1, ��• 1 i r 1 ? I 1 i :A r
2 MAY
I i • d
-I
, I I 1. s 1
J.
.i
it 1 I 1 I I 1 14n 1 ..
JL
'NOW
,
yl
1 _
# J - I
T I ,
�
, t , 1. _ I ..-t_t--t _1 _ I I _ Lj _i ,
_-_. - 1. .L-1 _-
, I
. ; 1 , lilt
I I } N i { � _J, �,, _ L_L .__ of
-
Q.
s - r dI
�. T t I T ..1 I. I I.-. } + 1
r
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- Ijilt 7±1 All
pit
:
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ew- 1 1
HOME
TIT AM 1.
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Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and maintenance procedures
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ)
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Zack Mc�Cullenn Jr.
Signature:
Name of Ma Cger (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc.
Address. P.O. Box 438
Clinton, NC 28329
Phone: 910-596-5749
Date: .5'— f _ o, j
Date:
Signature: ( cj�A �� Date: S j e3
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall.
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters_
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly inton water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system_
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 11
PASTE UTILIZATION PLAN
REQUIRED SPRCIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure: plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps,- reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 50 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when then
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained_ Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina requlations.
Page: 12
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Zack McCullen, Jr.
CErmulative wastewater aoolication
Field
Yearsy gallons ap lied
1999
2000
2001
5A
258000
123000
102 000
5B
198000
87000
66000
6A
116000
197000
132000
6B
132000
152000
99000
7A
150000
355000
216000
7B
281000
244000
127000
SA
272000
247800
69000
8B
159000
320000
138000
9A
57000
71000
69000
9B
84000
88000
45000
2A
192000
2B
72000
Total 1
1971000
1884800
1063000
Average annual volume applied
Total Ib PAN =
year
Total Ib PAN =
year
1 16396001
Summary of waste analysis records
Month
Lagon 1
1 Lagon 2
Lagoon 3
Year
PAN
IYear
PAN
Year
PAN
3-Mar
99
2.9
99
2.6
99
2.7
7-Oct
99
1.1
99
0.99
99
2.7
11-Feb
00
1.8
00
1.6
00
1 A
22-Jun
00
1.7
00
1.7
00
1.8
13-Nov
00
2.8
00
1.7
00
2.0
26-Feb
01
4.5
01
3.1
01
3.3
2-Apr
01
2.91
01
3.1
01
3.4
26-Se
01
1.5
01
0.61
01
0.68
17-Mar
02
3.4
02
3.2
02
3.5
Ave by L
2.51
2.07
2.43
Farm Ave l 1.34pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 1.1 ib/1000 gal
Range of values to include in average =
1.2 to 3.5 lb/1000 gal
Revised surnmary of waste analysis records
Month
Lagon 1
1 Lagon 2
Lagoon 3
Year
PAN
3-Mar
99
2.9
99
2.6
99
2.7
7-Oct
99
99
99
2.7
11-Feb
00
1.8
00
1.6
00
1.8
22-Jun
00
1.7
00
1.7
00
1.8
13-Nov
00
2.8
00
1.7
00
2.0
26-Feb
01
01
3.1
01
3.3
2-Apr
01
2.9
01
3.1
01
3.4
26-Sep
1.5
01
01
17-Mar
02
3.4
02
3.21
Q2
S.
Ave by L
2.43
2.431
1
2.65
Farm Ave 2.5lpounds per 1000 gallons
1,639,600 gal x 2.50 Ib PAN
year 1000 gal
4,099
Wil
T
14, Ob
Aa SO
..... .....
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: Zack McCullen Jr. Farm 1-4, 7-10
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications and the operation and maintenance procedures
established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ)
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from
this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour storm.
The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Zack MccCCullen Jr.
Signature: '9-;jC l 4A
Name of Ma a�gaeir (If different from owner)
Signature:
Name of Person Preparing Plan: G. Glenn Clifton
Affiliation: Prestage Farms, Inc. Phone: 910-596-5749
Address: P.O. Box 438
Clinton, NC 28329
Signature: f-"'
Date: 5'_ J_ a„J
Date:
Date: 5 I + 163
IRRIGATION SYSTEM PARAMETERS
Land Owner: Zack McCullen, Jr. Date:
Address: 1007 Lloyd St. _
Clinton NC 28328 _ Facility No.
Telephone: 910-592-3321
County:
TABLE 1 - Field Specifications
5/2/03
82-200
Sampson
Field No.
and/or
Pull No.
Maximum
Usable
Size of
Field
Soil Type
Slope
%)
Crop(s)(
Maximum
Application
Rate
in/hr)
Maximum
Application
per Irrigation
Cycle
inches
1
223
NoA
0-2
CB-OS(graze)
0.5
1.0
2A
2.53
NoA
0-2
CB -OS raze
0.5
1.0
2B
1.90
NoA
0-2
CB -OS raze
0.5
to
3A
2.60
NoA
0-2
CB-OS(graze)
0.5
1.0
3B
2.97
NoA
0-2
CB-OS(graze)
0.5
1.0
4A
3.52
NoA
0-2
CB-OS(graze)
0.5
1.0
413
3.30
NoA
0-2
CB-OS(graze)
0.5
1.0
5A
3.87
NoA
0-2
SA, WA raze
0.5
1.0
5B
4.15
NoA
0-2
SA, WA raze
0.5
1.0
6A
1.77
OrB
0-6
SA, WA raze
0.5
1.0
613
2.62
OrB
0-6
SA, WA(raze)
0.5
1.0
7A
4.85
OrB
0-6
CB-OS(graze)
0.5
1.0
713
3.20
OrA
0-2
SA, WA raze
0.5
1.0
Computed By: A61.,-, C 1z-
_.Nur+U��. ++Q,
n
3
Land owner:
Irrigation System
Designation:
Wetted Diameter:
Spacing:
Hydrant Layout:
Hard Hose Traveling Gun System
Zack McCullen Jr. Facility Number:
X
Existing Irrigation System
250
feet
64%
160
feet
X
Multiple Hydrants
82-200
New/Expanding
Irrigation System
Single Hydrant
Pull
Number
Lane
Spacing
Pull
Length
Location
Ext/Int
Middle
Start
End
Stop
End
Total
Acres
1
160
580
Ext
1.75
0.48
2.23
2A
160
580
Ent
2.13
0.40
2.53
2B
160
550
Ext
1.66
0.24
1.90
3A
160
600
Int
2.20
0.40
2.60
3B
160
700
Int
2.57
0.40
2.97
4A
160
850
Int
3.12
0.40
3.52
4B
160
790
Int
2.90
0.40
3.30
5A
160
720
Ext
3.39
0.48
3.87
5B
160
780
Ext
3.67
0.48
4.15
6A
200
240
Ext
1.24
0.53
1.77
6B
200
405
Ext
2.09
0.53
2.62
7A
850
4.39
0.46
4.85
7B
-Single
Single
530
2.74
0.46
3.20
Total
39.51
Computed By: 41. . e t.
U. c_.
M." . _. - .1
I
xv,
........ ...... ...... . . . . . . . . . . . .
1-7
oo
May 9, 2003
Division of Water Quality
225 Green Street, Suite 714
Fayetteville, NC 28301-5043
MAY
10,2003
RE: Response to Notice of Violation for Facility # 82-200: Zack McCullen, Jr.
(McCullen Farms 1-4 & 7-10)
Dear Sir or Madam:
As per your request in a letter dated 4-16-03, I am forwarding the following information:
Current Freeboard level(s) at lagoons on this farm are # I - 20 inches, #2- 20 inches
and # 3- 20 inches-
2. Freeboard level records in the lagoon(s) for 2002 and the first four months of 2003
3. Spraying records for the 12 months of 2002 and the first four months of 2003
4. Rainfall records for the 12 months of 2002 and the first four months of 2003 supplied
by the local Horticlture Crop Research Station
5. Cropping system and PAN specified in the CAWMP
I have purchased an additional pump and reel which will be used at this site as well as an
additional site. I was able to. lower my lagoon level whenever the fields dried so that I
could adequately apply without causing runoff or damage to the environment.
Please feel free to contact me at 910-592-3321 should you need additional information.
Sincerely Jy�
ack McCullen, Jr.
r•
On -Farm Records for Modifying a Certified Animal Waste Management Plan
Name: Zack McCullen, Jr.
Cumulative wastewater aoolication
Field
Yearly gallons a plied
1999
2000
2001
5A
258000
123000
102000
5B
198000
87000
66000
6A
116000
197000
132000
6B
132000
152000
99000
7A
150000
355000
216000
7B
281000
244000
127000
8A
272000
247800
69000
8B
159000
320000
138000
9A
57000
71000
69000
9B
84000
88000
45000
2A
192000
26
72000
Total
1971000
1884800
1063000
Average annual volume applied
Total lb PAN =
year
Total Ib PAN =
year
1 16396001
Summary of waste anaivsis records
Month
Lagoon 1
Lagon 2
Lagon 3
Year
PAN
Year
PAN
Year
PAN
3-Mar
99
2.9
99
2.6
99
2.7
7-Oct
99
1.1
99
0.99
99
2.7
11-Feb
00
1.8
00
1.6
00
1.8
22-Jun
00
1.7
00
1.7
00
1.8
13-Nov
00
2.8
00
1.7
00
2.0
26-Feb
01
4.5
01
3.1
01
3.3
2-Apr
01
2.9
01
3.1
01
3.4
26-Sep
01
1.5
01
0.61
01
0.68
17-Mar
02
3.4
02
3.2
02
3.5
Ave by L
2.51
2.07
2.43
Farm Ave 12.34 1pounds per 1000 gallons
Standard deviation for waste analysis = .48 x ave PAN
Standard deviation = 1.1 Ib/1000 gal
Range of values to include in average =
1.2 to 3.5 lb/1000 gal
Revised summary of waste analvsis records
Month
Lagoon 1
1 Lagoon 2
Lagon 3
Year
PAN
3-Mar
99
2.9
99
2.6
99
2.7
7-Oct
99
99
99
2.7
11-Feb
00
1.8
00
1.6
00
1.8
22-Jun
00
1.7
00
1.7
00
1.8
13-Nov
00
2.8
00
1.7
00
2.0
26-Feb
01
01
3.1
01
3.3
2-Apr
01
2.9
01
3.1
01
3.4
26-Sep
01
1.5
01
01
17-Mar
02
3.4
02 1
32
02
3.5
Ave by L
2.43
2.43
2.65
Farm Ave l 2.51pounds per 1000 gallons
1,639.600 gal x 2.50 lb PAN
year 1000 gal
4,099
t'
IRRIGATION SYSTEM PARAMETERS
Land Owner:
Address:
Telephone:
Zack McCullen Jr.
Date
1007 Lloyd St.
Clinton NC 28328 - _ Facility No
910-592-3321
County:
TABLE 1 - Field Specifications
6/21 /02
82-200
Sampson
Field No.
and/or
Pull No.
Maximum
Usable
Size of
Field
Soil Type
Slope
%
Crop(s)
Maximum
Application
Rate
in/hr)
Maximum
Application
per Irrigation
Cycle
inches)
1A
f 3.09
NoA
0-2
CB-OS(graze)
0.5
1.0
1 B
4.64
NoA
0-2
CB-OS(graze)
0.5
1.0
2A
2.27
NoA
0-2
CB-OS(graze)
0.5
1.0
2B
2.57
NoA
0-2
CB-OS(graze)
0.5
1.0
3
2.97
NoA
0-2
CB-OS(graze)
0.5
1.0
4A
3.44
NoA
0-2
SA, WA(graze)
0.5
1.0
4B
5.21
NoA
0-2
SA, WA(graze)
0.5
1.0
5A
1.77
OrB
0-6
SA, WA( raze)
0.5
1.0
513
2.62
OrB
0-6
SA, WA raze
0.5
1.0
6A
4.69
OrB
0-6
CB-OS(graze)
0.5
1.0
613
3.11
OrA
0-2
SA, WA(graze)
0.5
1.0
Computed By: n„
Land owner:
Irrigation System
Designation:
Wetted Diameter:
Spacing:
Hydrant Layout:
Hard Hose Traveling Gun System
Zack McCuilen Jr. Facility Number:
X
Existing Irrigation System
250
feet
64%
160
feet
X
Multiple Hydrants
82-200
New/Expanding
Irrigation System
Single Hydrant
Rem
Computed By: 14. AV_..l tl.�.
—1, eA
.A
41
A".
vVT'
C81
fill
Ij Jkk
)'A
J,
vo
NR
N
Rq
, VY,
r V.,
A`
. vft, JAM
rm
.1 7W. 41, h-1 �1: I V ";".1
jr T%: Q
ON 4
J-I
Ilk
1, Nj -;j 1 �VI 11.,
7P
�L7-v ijt •
.
4, , 4o
ll,III`%� I III,
Vi
...... . . . . . . . . . .
State of North Carolina
Department of Environment
and Natural Resources
Michael F. EasIey, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Zack McCullen, Jr.
Zack McCullen Farm]-4, 7-10
1007 Lloyd St
Clinton NC 28328
Dear Zack McCullen, Jr.:
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
November 5, 2001_ Y -
J
NOV 14 2001 �
I i
Subject: Notification for Wettable Acre Determination
Animal Waste Management System
Zack McCullen Farm 1-4, 7-10
Facility Number 82-200
Sampson County
A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal
Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only
the acres that are wetted can be credited in the waste management plan as receiving waste application. Any
acreage within the plan that can not be reached by waste application equipment can not be used as part of your
plan.
An evaluation by Scott Faircloth on 4/22/99 was made to review the actual number of acres at your
facility that receive animal waste during land application. The evaluation of your facility has yielded one of
the following two results as indicated by the box marked with an "X".
Category 1:
❑ The evaluation of your facility could not be completed due to a lack of information. Please
contact your Technical Specialist to assist in providing Scott Faircloth the necessary
information to potentially exempt your facility from undergoing a complete wettable acre
determination. Please submit this information to Scott Faircloth, at 225 Green Street, Suite
714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. If you have any
questions please contact Scott Faircloth at (910) 486-1541. If within 90 days you are
unable to provide Scott Faircloth with the information you are automatically required
to complete a Wettable Acre Determination as described by Category 2 below, within
180 days of receipt of this letter.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper
Notification for Wettable Acre Determination
Animal Waste Management System
Page 2
Category 2:
Your facility has been identified by the Department of Environment and Natural Resources
as a facility that may have overestimated the number of acres actually receiving animal
waste. Therefore, some or all of your fields may be exceeding the allowable loading rates
set in your Certified Animal Waste Management Plan.
In order to resolve this issue, please contact a designated Technical Specialist to have him
or her conduct a Wettable Acre Determination for your facility, The Technical Specialist must
be one that has been approved by the Soil and Water Conservation Commission to conduct
Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension
Service, the Soil and Water Conservation Districts, the Natural Resources Conservation
Service, and the Division of Soil and Water Conservation have received this special
designation. You may also contact a private Technical Specialist who has received this
designation, or a Professional Engineer.
All needed modifications to your Animal Waste Management System must be made and
the Wettable Acres Determination Certification must be returned to DWQ within the next
180 days. If the needed modifications are not made and it the form is not returned within the
required time, DWQ will be forced to take appropriate enforcement actions to bring this facility
into compliance. These actions may include civil penalty assessments, permit revocation,
and/or injunctive relief.
Once a Wettable Acre Determination has been completed, a copy of the attached Wettable
Acre Determination Certification must be submitted to the address listed on the form. Please
note that both the owner and the Technical Specialist must sign the certification. A copy of all
the Wettable Acre Determination documentation that applies to your Waste Utilization Plan
must be kept at your facility. DWO and the Division of Soil & Water Conservation Staff will
review all documentation during their annual visit of your facility. An additional copy must by
kept on file at the local Soil & Water Conservation District Office. Please note that if you install
or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer
must also sign the Wettable Acre Determination Certification.
Please be advised that nothing in this letter should be taken as removing from you the responsibility or
liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting
requirement.
If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our
Central Office staff at (919) 733-5083 ext. 571.
cc: Fayettevilie Regional Office
Sampson County Soil and Water Conservation District
Facility File
Prestage Farms
•I ISVIV
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Water Quality
Non -Discharge Permit Application Form / Survey
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
General Permit - Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the
Division. Please review the information for completeness and make any corrections
which are appropriate. If a question has not been completed by the Division, please
complete as best as possible. Do not nanswered.
" L.— CEWW
Application Date: 8 %t & 117 S EP 1 61997
7 � .
I. REQUIRED ITEMS CHECKLIST_
FAYETTEV
Please indicate that you have included the following required items by si flLec � the space provided tiext to each
item. >•.: = r-
Applicants Wltial&=
1. One completed and signed original and one copy of the application for General Permit - Animal -
Waste Operations;
2. Two copies of a general location map indicating the location of the animal waste facilities and --
field locations where animal waste is disposed;
3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does
not have a CAWMP, one must be completed prior to submittal of a general permit application
for animal waste operations.
II. GENERAL INFORMATION:
1. Farm's name: Zack McCullen-4 -1
2. Print Land Owners name: Zack McCullen R.
3. Land Owner's Mailing address: 1007 Lloyd St
City: Clinton NC Zip: 28328 _
Telephone Number: 592 332)
4. County where farm is located: Sampson _
5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a cop
of a county road map with the location of the farm identified): From Clintone 403 East first paved road 1742-takeje
farm 3 mile on left.
6. Print Farm Manager's name (if different from Land Owner):
7. Lessee's me rator's name if applicable; please circle which type is listed): Prestage Farms IncPrestaee
82 - 200
FORM: AWO-G-E 2/26/97 Page 1 of 3
III. OPERATION INFORMATION:
1. Farm No.: 82-200
2. Operation Description: Swi e opgration
Feeder to Finish
5680 - Certified Design Capacity
Is the above information correct? E2yes; E] no. If no, correct below using the design capacity of the facility
Tyne of Swine No. of Animals Tvoe of Poultry No. of Animals Tyne of Cattle No. of Animals
0 Wean to Feeder 0 Layer 0 Dairy
0 Feeder to Finish 0 Non -Layer 0 Beef
0 Farrow to Wean (# sow) 0 Turkey
0 Farrow to Feeder (# sow)
0 Farrow to Finish (# sow)
Other Type of Livestock on the farm: No. of Animals:
3. Acreage cleared and available for application: 68.13 ; Required Acreage (as listed in the CAWMP): '
4. Number of Lagoons: - ; Total Capacity: 1250439 Cubic Feet (ft3)
Number of Storage Ponds: ; Total Capacity:
5. Is animal waste being applied on any field which has subsurface drains?
6. Are subsurface drains present in the vicinity of or under the lagoon?
IV. APPLICANT'S CERTIFICATION:
Cubic Feet (€t3)
YES or a
(please circle one)
YES or(please circle one)
I, ZAO--+c MG0_t3 Lt E++I XR . (Land Owner's name listed in question II.2), attest that
this application for ZAc _ *1eCv4cCN Jot. EAAM 1-4-7-i o (Farm name listed in question 1I.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned to me as incomplete.
Signature
Date ty. . .2 6 - 9 7
V . MXNAGER'S CERTIFICATION: (complete only if different from the Land Owner)
I,
(Manager's name listed in question 11.6), attest that this
application for (Farm name listed in question II.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned as incomplete.
Signature
Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FORM. AWO-G-E 2/26197 Page 2 of 3
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ANIMAL WASTE UTILIZATION PLAN
Producer: ZACK MCCULLEN -
Location: 1007 LLOYD STREET
CLINTON NC 28328
t.�
Telephone: 592-3321
:T-) :.
Type Operation: Existing Feeder to Finish Swine N)
Number of Animals: 5680.00 hogs
(Design Capacity)
STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon
APPLICATION METHOD: Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at less
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4_ Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DEM regulations.
Page: I
ANIMAL WASTE UTILIZATION PLAN
5. Wind conditions should also be considered to avoid drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production
and to reduce the potential for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, meets the requirements
for compliance with 15A NCAC 2H .0217 adopted by the Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.)
5680 hogs x 1.9 tons waste/hogs/year = 10792 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
5680 hogs x 2.3 lbs PAN/hogs/year = 13064 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan time
and have appropriate equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on
the crop to be grown, soil type and surface application.
Page: 2
ANIMAL WASTE UTILIZATION PLAN
TABLE 1: ACRES OWNED BY PRODUCER
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
-----
or
-------
APPLY
RESID.
APPLIC
METH
N
TIME
5970
1
OrB
C/SB
120
129.6
0
2.23
289.008
I
MAR-JUN
5970
1-'1
IOrB I=
155
1132
IO
12.23
1294.36
SEP-APR
5970
1
SBDC
0
jOrB
ii
138.0
1152
12.23
1338.96
JUN-AUG
6067
1
BC
5.2
0
jNoA
ii
I
1260
110.1012626
MAR-OCT
�067
1
50
0
10.10
505
r
rG
SEP-MAY
6044
1
BC
5.2
0
jNo.A
ii
I
1260
110.5812750.8
MAR-OCT
6044
'1
SG
1
0
ii
150
110.581529
SEP-MAY
6076
1
BC
5.4
0
jOrB
ii
I
1270
13.83
11034.1
MAR-OCT
6076
SG
1
0
1-1
ii
150
13.83
1191.5
SEP-MAY
6044
2
BC
5.4
0
jOrA
ii
I
1270
14.14
11117.8
MAR-OCT
6044
SG
1
0
4.14
1-2
1 ii
150
1207
SEP-MAY
6026
1
C/SB
120
129.E
0
lOrA
I
1
13.17
1410.832
MAR-JUN
6026
0
17
1-1
jOrA
JW
I
155
1-132
1-3.
141B.44
SEP-APR
o026
1
SBDC
0
3.17
jOrA
ii
13B.0
1152
1481.84
JUN-AUG
--Page: 3
ANIMAL, WASTE UTILIZATION PLAN
2325
IOrA
loa
_b
I1
ILO I900
I
I
15.25 1567
AUG
2325
-1
0
jOrA
JW 155
I
1132
15.25
1693
SEP-APR
2325
1
SBDC
0
jOrA
138.0
I
1152
15.25
1798
JUN-AUG
6022
1
BC
5.4
0
jOrA
I I
1270
13.0
1810
MAR-OCT
6022
SG
1
d
I
150
13.0
1150
SEP-MAY
6022
1
C SB
120
129.E
0
jOrA
I I
13.31
1428.976
MAR-JUN
6022
W
55
132
0
1-1
jOrA
I I
I
13-31
1436.92
SEP-APR
6022
1
SBDC
0
503.12
jOrA
138.6
I
1152
13.31
1J7UN-AUG
2329
1
CO
900J168
0
1
jOrA
I 1
14.28
1462.24
APR-AUG
2329
d
1-1
jOrA JW
I
155
1132
14.28
1564.96
SEP-APR
2329
1
SBDC
38.0
0
4.28
j0rA
I
11-52
1650.56
JUN-AUG
END
I
TOTAL117259.4
- Indicates that this field is being overseeded (i.e. interplanted)
or winter annuals follow summer annuals.
NOTE: The applicator is cautioned that P and K may be over applied
while meeting the N requirements. In the future, regulations may
require farmers in some parts of North Carolina to have a
nutrient management plan that addresses all nutrients. This plan
only addresses nitrogen_
Page . 4
ANIMAL WASTE UTILIZATION PLAN
TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached.)
(Required only if operator does not own adequate land.
See required specification 2.)
TRACT
FIELD
SOIL TYPE & CLASS-
CROP
YIELD
LBS
COMM N
**
* LBS
DETERMINING PHASE
CODE
AW N
PER
ACRES
AW N
PER AC
AC
USED
-----
or
-------
APPLY
RESID.
APPLIC
METH
N
TIME
END
TOTAL10
Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass), forage must be removed through grazing,
hay and/or silage. Where grazing, plants should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
Page: 5
ANIMAL WASTE UTILIZATION PLAN
** Acreage figures may exceed total acreage in fields due to
overseeding.
* lbs AW N (animal waste nitrogen) equals total required nitrogen
less any commercial nitrogen (COMM N) supplied.
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE
CROP
UNITS
PER UNIT
BC
HYBRID BERMUDAGRASS-CONTROLLED GRAZED
TONS
50
C/SB
CORN AFTER SOYBEANS
BUSHELS
1.08
CO
COTTON
POUNDS
0.12
SBDC
SOYBEANS DC
BUSHELS
4
SG
SMALL GRAIN OVERSEEDED
AC
50
W
WHEAT
BUSHELS
2.4
TABLE 1
TABLE 2
TOTAL
TOTALS FROM TABLES 1 AND 2
ACRES
LBS AW N USED
68.13
17259.41
0
0
68.13
17259.41
* BALANCE
-4195.416
*** This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
Page: 6
ANIMAL WASTE UTILIZATION PLAN
*** This number must be less than or equal to 0 iri order to fully
utilize the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the
usable acres excluding required buffers, filter strips along ditches,
odd areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the fields listed may, and most likely will be, more than the
acres shown in the tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce
approximately 2101.6 pounds of plant available nitrogen per year in the
sludge.
If you remove the sludge every 5 years, you will have approximately 10508
pounds of PAN to utilize. Assuming you apply this PAN to hybrid
bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you
will need 35.0266666667 acres of land. If you apply the sludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 84.064 acres
of land. Please be aware that these are only estimates of the PAN and
land needed. Actual requirements could vary by 25% depending on your
sludge waste analysis, soil types, realistic yields, and application
methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2. Failure to apply the recommended rates and
Page: 7
ANIMAL WASTE UTILIZATION PLAN
amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts.
Tract
Field
Soil Type
Crop
Application Rate
(in/hr)
Applic. Amount
(inches)
2325
1
OrA
CO
0.40
*2.15
2325
1
OrA
SBDC
0.40
*1.70
2325
"1
OrA
W
0.40
*1.70
2329
1
OrA
CO
0.40
*2.15
2329
1
OrA
SBDC
0.40
*1.70
2329
-1
OrA
W
0.40
*1.70
5970
1
OrB
C/SB
0.40
*2.35
5970
1
OrB
SBDC
0.40
*1.70
5970
OrB
W
0.40
*1.70
6022
1
OrA
BC
0.50
*1.30
6022
1
OrA
C/SB
0.40
*2.35
6022
1
OrA
SBDC
0.40
*1.70
6022
"1
SG
6022
"1
OrA
W
0.40
*1.70
6026
1
OrA
C/SB
0.40
*2.35
6026
1
OrA
SBDC
0.40
*1.70
6026
-1
OrA
W
0.40
*1.70
6044
1
NoA
BC
0.50
*1.30
6044
2
OrA
BC
0.50
*1.30
6044
" 1
SG
6044
""2
SG
*
Page: 8
ANMAL WASTE UTILIZATION PLAN
6067
1
NoA
BC
6067
-1
SG
6076
1
OrB
BC
6076
-1
SG
0.50
0.5
*1.30
*
*1.30
*
* This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shown cannot
be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
Your facility is designed for 180.00 days of temporary storage and the
temporary storage must be removed on the average of once every 6.00
months. In no instance should the volume of the waste be stored in
your stracture be within the 25 year 24 hour storm storage or one foot
of freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply the
correct rates to the acres shown in Tables 1 and 2. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may
make this plan invalid.
Call your technical specialist after you receive the waste analysis
report for assistance in determining the amount of waste per acre and
the proper application rate prior to applying the waste.
NARRATIVE OF OPERATION
Sn 7161f- I Acres 4r dolxwe- ct^Drred e-1dS are one. hrJT
acJtk 1S done +a co'nely wi �K ComP.-+er
fez)3 ravel
— �x C e5 5 hay w! 11 be- ctkk) bcJe d1 Q,d -,r ken 0 PT 444- �- e I cis.
Page: 9
WASTE UTILIZATION PLAN
REQUIRED -SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application_ It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
Page: 10
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly inton water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,'
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 11
WMTE UTILIZATION PLAN
REQUIRED_SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when thes
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina requlations.
Page: 12
jamm VR'ss
Name of Farm:ZACK McCULLEN
owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
,we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Environmental Management (NCDEM) before
the new animals are stocked. I (we) also understand that there
must be no discharge of animal waste from this system to surface
wasters of the state from a storm event less severe than the 25-
year, 24-hour storm. The approved plan will be filed on -site at
the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDEM
upon request.
Name of Facility Owner: ZACK MCCULLEN
(Please print)
Signature: 6ALdifeDate:
Name of Manager(If different from owner):
Signature:
Date:
Name of Person Preparing Plan: (Please pzint)Wilson Spencer
Affiliation:NRCS
Address (Agency):
Signature:
Phone No.
84 County Complex Rd.
Clinton NC 28328
Date: /Y>.
Page: 13
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