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HomeMy WebLinkAbout820038_CORRESPONDENCE_20171231/29/00 TUE 09:09 FAX 910 293 3199 Human Resources IM001 I CARROLL`S FOODS, PiC. P. 0. Drawer 856 Warsaw, North Carolina 28398 910-293-3434 910-293-7551 (Fax) FAX TRANSIMMAL SHEET '��Qe/v't:-" P000 Rt i s o�FIce DATE: Qo 0 TDAE: TO- FROM.- a.,db FAX NUMBER: q16 • a ao NUMBER OF PAGES�t • �Q ��, SUBJECT: ��. �cd�5• /29/00 TUE 09:10 FAX 910 293 3199 Human Resources IM002 $. .� 473 572.8 • ALL_ ..:......?S3 i /G B. - tSS....... .: 2 t S7 '9 62 17S .7104 • . 23 02/14/00 MON 11:30 FAX 910 293 3199 /O"t // �x DATE: TnWE: TO: FROM: FAX NUMBER: Human Resources CARROLL'S FOODS, LVC. P. O. Drawer W Warsaw, North Carolina 2M98 9I0-293--3434 910-293-75351 (Fax) FAX TRANSNi =AL. SKEET _ 4 L .200 a „q10 - V LL G70;? NUMBER OF PAGES la 001 MON 11:30 FAX 910 293 3199 Human Resources J ?°-- [it 002 253 �laz A/?— A 27 - :-?Aa?-f . 17 `; 69 -Zag lay _ y 02/23/00 WED 15:05 FAX 910 293 3199 Human Resources a 001 DATE: TWE: TO: FROM: FAX NUN MER: NUMBER OF PAGES CARROLL'S FOODS, LNC. P. O. Drawer S56 Warsaw, North Carolina W98 910-293-3434 910-293-755-1 (Fax} FAX TRANSI MAL SHEET !o yj-6,—o7a7 in ;4du'21 & - SUBJECT: n.eiaen ...1'% IQ y` 0002 02/23/00 WED 15:06 FAX 910 293 3199 Human Resources Is 70 — — -- _ ---42lo p - y(,s.--- L� ;:.I. y Y44 -I 13 tJ fDAG+x DC an...2?. -Zj -CFO J r� Arlo ' u -- :� _--------- — - - — - — �' I g-: f� st� F E i i•: Ij FT ,f1i Ef 4j V V c s . --asq) S'A •1-73 aD�' .2102... ?2.• 3S5 17' 17 17 2 703...... 7 •3 �8................1 g........_......-. ..........-_.. _... ..._........._...... . sob ..;._.S • y71._._... 1.}.............. RECEIVED APR I o 2000 FAYETTEVILLE REG. OFFICE DATE: TAME: TO: CARROLL'S FOODS, INC. P. O. Drawer 856 Warsaw, North Camlina 28398 910-293-3434 910-293-7551 (Fax) FAX TRANSNI MAL SHEET • - zoo& FROM: _ �.enQ �{ 5 ds .l.hc � � � J�a •-� s Y, FAX NUMBER: NLTMBQt OF PAGES . _a, - S 1 ne.L;uJ• , C.ou'p e SUBJECT: _teL!saam 4pe-✓i-Is. _ .iw soV aiaa IkW1an Aetiource5 16002 F' i .270.3 �2401-X -aOP r, 17 --42162- -� ��S _�-- 17X , 7 . 7 ft 14 r� V.2S37 ►7« 0/1 �7, 15�� I` .i 1. B 17 Lc uut CARROL L'S FOODS, PiC. P. O. Drawer 856 Warsaw, North Carolina M98 910-293-3434 930-293-755I [Fax) FAX T"RANS1+iI1ZAL SBMT 1 DATE: 3-�7-3ooa Tom= y: Sa Prn TO: FROM: bdatg ao 44&- FAX NUMBER: 0 - YE4 • 0207 W M ER OF PAGES SUBJECT: RECEIVED AYETTEVILLE C'F FICE 03/27/00 MON 17:15 FAX 910 293 3199 Human Resources Q002 .270.3 OOA lug 2901 -.1 17" ja 2. J7 A 7 17 .9/4 J7 .2S.37 Alf . UUU r� ?,a • y73 -20 j 1e2. ?2. 31S_ 17- �, 91- y75 20 17 II _A .?soY _ .�?.� 91-71 .L-JVv.L CARROLL`S FOODS, INC. P. O. Drawer 856 Warsaw, North CamUm 28398 910-293-3434 910-293-7551 (Fax) FAX TRANSN=AL SH ET DATE: - Z.odDd TIME. TO: . 10 t s c w eL WAifer . FROM: FAX NUMBER. 910 04 . a 7 07 .,. NUMBER OF PAGES — -d2 p4gS SUBJECT: Z.a. aort •fie rs- .. - _ � VED REG. 0 Floc [Fwd: Reuped mail: User u*wwn] t^ facility to the surface waters as part of the management plan. 3. DWQ can not and will not condone the land application of waste at levels above that specified by the facility's CAWMP or in violation of any other part of the CAWMP. 4. The producer should consider pump and haul to another facility, that can adequately manage the waste in accordance with its CAWMP, as part of their plan. 5. If the producer's plan can not adequately demonstrate the ability to reduce the lagoon level below that required for structural stability within 5 calendar days without the removal of animal from the facilities, then immediate removal of animals must be a component of this plan. The number of animal removed must be to a level at which the producer can adequately demonstrate the ability to manage the lagoon level below the level needed for both structural stability and the 25 year, 24 hour storm event. B. When facilities are identified with waste in their lagoon(s) below the level required to be maintained for structural stability but not adequate to also retain the 25 year, 24 hour rainfall event. 1. The producer will be required to submit a plan of action within 48 hours to lower and maintain the lagoon level to a point below that needed for both structural stability and the 25 year, 24 hour rainfall event. 2. DWQ can not and will not condone any discharge of waste from the facility to the surface waters as part of the management plan. 3. DWQ can not and will not condone the land application of waste at levels above that specified by the facility's CAWMP or in violation of any other part of the CAWMP. 4. The producer should consider pump and haul to another facility, that can adequately manage the waste in accordance with its CAWMP, as part of this plan. 5. If the producer's plan can not adequately demonstrate the ability to reduce the lagoon level below that required for both structural stability and the 25 year, 24 hour rainfall event within 30 days (or before the lagoon level is projected to rise to a level above that required for structural stability if less than 30 days) without the removal of animal from the facilities, then removal of animals must be a component of this plan. The number of animal removed must be to a level at which the producer can adequately demonstrate the ability to manage the lagoon level below the level needed for both structural stability and the 25 year, 24 hour storm event. C. If a producer does not provide DWQ with a plan that demonstrates the ability to manage their waste in the time lines listed in A. and B. above, DWQ will proceed to court to ask the court to mandate that the appropriate actions be taken. If you have any questions, please do not hesitate to contact Tommy, Coleen or me. Thanks Dennis 3 of 3 01/29/2000 10:50 AM 15 << ✓ 7 g� 970 a 5 �� �� !r , ✓ a5� 0 3 g �' � 1 ;F2 -S 9 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Carroll's Foods Inc. C&MI PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc.: A4rm �00a;w, NCDENR NORTH CAROL-INA DEPARTMENT OF ENVIRONMENT AND N RESOURCES June 26, 1998 r V FAYE1 i'EV-ij = REG. OFFICE Subject: Reissuance of Certificate of Coverage No.AWS820038 C&MI Swine Waste Collection, Treatment, Storage and Application System Sampson County The Division of Water Quality modified the Swine Waste Operation General Permit originally issued to this facility on August 18, 1997. In accordance with the issuance of the revised General Permit, we are forwarding this Certificate of Coverage (COC) to Carroll's Foods Inc., authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWGI00000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the C & M I, located in Sampson County, with an animal capacity of no greater than 6000 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003, and shall hereby void COC No AWS820038 dated August 18, 1997. The COC shall hereby incorporate by reference any specific conditions of the previous COC issued to this facility. The purpose of this COC is to allow coverage under the revised General Permit. Please review the revised General Permit (enclosed) and pay particular attention to Condition 1I.10 regarding tree removal from lagoon embankments, Condition III.1 regarding inspection frequency of the waste treatment, storage and collection system and Condition III.6 regarding notification requirements for system failures, spills and emergencies. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. P.O. Box 29535, Raleigh, Forth Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Certificate of Coverage AWS820038 C&MI Page 2 Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual non -discharge permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J. R. Joshi at (919) 733-5083 ext. 363. Sincerely, for A. Preston Howard, Jr., P.E. CC' (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File Plan Amendment to Include S&WCC Chronic Rainfall Practices and Standards through March 31, 2000 1. If this facility can comply with its existing permit and CAWMP it must do so. 2. Temporary Addition of New Sprayfelds (*) (Check appropriate boxes.) 0 A. acres of cropland. List crop types used: _ - - 0 B. acres of hardwbod woodland-@ 100-lbs PAN / aere'added. 0 C. acres of pine woodland added Q 60 lbs PAN / acre added_ 3. S er Perennial Grass (Check appropriate box.) ;r, plication window extended for l $ acres of perennial gross until first killing frost- 0 B_ An additional50 lbs of PAN applied to acres of perennial grass prior to killing frost_ 4. PAI� Application Increased for Small Grains & Winter Grasses to be harvested. (Check appropriate box_) PAN application increased up to 200 lbs per acre for acres of small grains or winter grasses to be harvested. 0 B. PAN application increased up to 150 lbs per acre for acres ofoverseedcd summer perennial included in 3. B. 5. Waste Analysis (Check appropriate box.) 0 A. Prior to December 1°, I999 the calculation of PAN will be based on a 35% reduction of the last analysis taken prior to the fast 25 year 24 hour storm event_ (Current waste analysis must be used after Dec.l".) 0. Use current waste analysis to determine PAN. 6. Required -Maximum Nitrogen Utilization Measures for Small Grains and Winter Grasses_ A. Use of higher seeding rates, B. Timely harvest of forage to increase yield, and C. irrigating during periods of wa_*mer weather. 7. Required - Irrigation Management Techniques to Reduce Runoff and Pond ing Potential. A. Making frequent, light irrigation applications, and B. Not irrigating immediately before predicted rainfall_ 8. Tne owner / manager is required to manage the movement of animals to and from the facility to minimize environmental imz)acts, ensure compiiance with the facility's permit and amended CAWMP, and avoid discharge to surface waters. 9. Authorization to use the additional practices included in this amendment expires if a facility discharges to surface waters. Anv discharee is a violation and may result in an eaforccmcnt action. 10. T ne owner / operator is required to keep records of ail waste applications- 11. This revision must include a map or sk-=h of new land appiication areas. Facility Number ,2-- . �•1'3 T Facility Name z: ;"r, ff.J.sT. I � . Facility Owner / Maraaer�fNade (PRL•'N7 Facility Owner / Manaeer Signature Date // - �-7- .1-114irl] Z- G N _ 1 Technic/ad Specialist Name ((PRINT) / Technical Specialist Signature Date /Z,,�_Tp This document must be filed at the SWCD office and be attached to the facilities CAW -MT and be available for inspection at the facility.. ( } New t-mporzry spravf Lids must meet apnii_abie buFer and setback requirements. Waste thus: not be aopiied to wetla;,es. 1 1/10/1999 Vvd: Retv__+ed mail: User unknownl Diagnostic -Code: SMTP; 250 OK Last -Attempt -Date: Fri, 28 Jan 2000 18:10:59 -0500 (EST) Subject: [Fwd: AFO Lagoons With High Freeboards] Date: Fri, 28 Jan 2000 18:10:10 -0500 From: Dennis Ramsey <dennis.ramsey@ncmaii.net> To: h2o 123@aol.com Paul How does this look. Thanks Dennis Subject: AFO Lagoons With High Freeboards Date: Fri, 28 Jan 2000 18:05:15 -0500 From: Dennis Ramsey <dennis.ramsey@ncmail.net> To: Jeffery brown <JefferyBrown@fro.enr.state.nc.us>, Brian Wrenn <brian Wrenn@wiro.enr.state.nc.us>, John —Hasty <Tohn Hasty@fro.enr.state.nc.us>, Grady_Dobson <Grady_Dobson@fro.enr.state.nc.us>, calvarez <calvarez@ro.enr.state.nc_us>, btowell <btowell[@o.enr.state.nc.us>, jhunt <jhunt@rro.enr.state.nc.us>, alanjohnson<alan_johnson@nro.enr.state.nc.us>, ron_linville<ron_Enville@wsro.enr.state.nc.us>, wands frazier <wanda_frazier@ncmail.net>, Water Quality Regional Supervisors <wc_regional supervisors@h2o.enr.state.nc.us>, Jeff Poupart <Teff.Poupart@ncnu@.net>, Sonya Avant <Sonya.Avant@ncmail.net>, Coleen Sullins <Coleen.Sullins@ncmail.net>, Tommy Stevens <Tommy.Stevens@ncmail.net>, Carl Dunn <Carl_Dunn@lcmail.net>, Daphne Cullom <Daphne.Cullorn@7ncmail.net>, Lyn Hardison <Lyn.Hardison@ncmail.net>, Dean Hunkele <Dean.Hunkele@ncmail.net>, Stonewall Mathis <Stonewall.Mathis@ncmail.net> DWQ has always attempted to work with all parties in an effort to provide assistance and guidance for the management of waste at animal facilities. Unfortunately, with the recent winter storms and frozen application sites, several facilities have been identified with lagoon waste levels higher than that required to be maintained for structural stability. Tommy, Coleen and I have had conversations with several of you over the past few days regarding these problems and as per your request the following guidance has been developed. Until further notice, the following procedures are to be followed when you become aware of problems with high lagoon levels. A. When facilities are identified with waste in their lagoon(s) above the level required to be maintained for structural stability. 1. The producer will be required to submit a plan of action within 24 hours to lower and maintain the lagoon level to a point below that needed for both structural stability and the 25 year, 24 hour rainfall event. 2. DWQ can not and will not condone any discharge of waste from the 2 of3 01/29/2000 10:50 AM — State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc C&MI PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: i 1WVV'J A�A� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AN�EMYED August 27, 1999 1999 FAYETTEV- `. is REC. C=r Subject: Notification for Wettable Acre Determination Animal Waste Management System C&MI Facility Number 82-38 Sampson County A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal. Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Scott Faircloth on 2/16/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ❑ The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Scott Faircloth the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Scott Faircloth, at 225 Green Street, Suite 714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. If you have any questions please contact Scott Faircloth at (910) 486-1541, If within 90 days you are unable to provide Scott Faircloth with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Ser.ice Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6049 An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Cate pCy 2: Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility_ DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this Ietter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, , Z�� '�� Kerr T. Stevens CC' Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: Howard Hobson Carrolls Foods Inc Po Drawer 856 Warsaw NC 28398 A. Rece' by Grease Print C►earry) I.S. + livery �Q %eirom ) -5/2D 00 C. Signature X ❑ Agent ❑Addressee D. 1s delivery address different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No 2.'2)2-Z NC z+Weor 3. Service Type $certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ c.O-D. 14. Restricted Delivery? (Extra Fee} ❑ Yes 2. Article Number (Cop from service label) Z 160 988 5�24 PS Form 3811. Julv 1999 Domestic Return Receipt 102595-99-M-1789 March 20, 2000 Mr. Robert F. Heath NCDENR Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28301-5043 CARROLL'S FOODS, INC. P. 0. Drawer 856 WARSAW, NORTH CAROLINA2M8 REGERI D 2 t 2060 FAY€I'i' EVILLE RCCI. QF :. Subject: Response to Letter Dated March 17, 2000 Regarding Freeboard Levels Dear Mr. Heath: The following facilities were lowered to or below the required freeboard level as of March 5, 2000: Facilities 82475, 82-497, 82-474, 82-319, 82-318, 82-38, 82-469, 82-470, 82-473 and 82-385. If you have questions regarding the above information, please give me or David Nordin a call. Sincerely, Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. Cc: Don Butler David Nordin 02/04/00 FRI 11- 26 FAX 910 293 3199 Human Resources la 014 Date: 3r ;IOoo _ Division of Water Quality - y 225 Green Street -Suite 714 Fayetteville, NC 28314 Subject: Plan of Action Name: Q cno 1I _5 2e6_(s 1.,z._-„ Farm Name:_ C . g m t Facility No: 039 Address: P 6 Bnx F S 4 GJc r <,.j AJe. �sq -A91 - o 764 Checked below are the items -to be carried out on the above farm: s% 1 _ Check inside and outside of buildings for water leakage and water usage. 2. Repair and adjust any problems concerning excess water. v/ 3. Inspect berms around the lagoon(s) to make sure that water is not entering the system. Repairs will be made where problems are identified. ✓ 4. Review flushing and pit recharge schedules. Reduce flushing and pit recharges where possible. ✓ 5. Closely monitor the soaking and clean -out of buildings between herd placements.. Reduce time and amount of water usage as much as possible_ ✓ 6. Check the moisture levels and crop conditions in all spray fields. Utilize applications on winter cover crops according to CWAMP (original or amended). 7. Utilize the 30 day prior to planting practice on those fields to be planted in row crops. 02/.04/00 FRI 11:26 FAX 910 293 3199 Human Resources 0 015 8. Review CWAIvT and begin spraying on coastal bennuda as soon as plan allows (follow all regulations re: runoff). 9. Obtain required permission from adjacent landowner to spray on designated fields. Amend the CWAW before any fields not currently on the CWAW are utilized. 10. Investigate the feasibility of installing pressure reducers on water lines. A✓ 11. Aerate soils to improve absorption and reduce potential for runoff. Additional practices to be used: Signature (f Date d 3 �2000 HIOH FPEESOARD NOTIFICAMON DWQ contact - P%j c- ! I e, ✓Lis NO-W a Person l L93 rc�-rraating DV�JGF _ �D i1/� c. Teiep%nne No. M0 3 q 3 q FARM Name- /Vo 7#) �- lFacikty No. d r Freeboard level of the L.agovrr 67 condfiions of the spray fields: NARRATME: Onclude arty ira h = tions given to the farmer Gt the brie of the rail) (A copy of each notificction should be forwarded to the "CAA O BO)C In John t-lasty'r office as sog n as possible) �����ccrcrcrccrrcrrc��«. OLI U i ��- a5[)n0 zaiezzlf M�-4/4- J�l s 0%"-r-t State of North Carolina Department of Environment and Natural Resources . Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Foods Inc C & M I PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: A 4 K--W� 0 • 1q, NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONM RECEVtU CES December 30, l 999 J�091 1 12000 FAYMEViLLE FEG. OFF ICE Subject: Fertilizer Application Recordkeeping Animal Waste Management System Facility Number 82-38 Sampson County This letter is being sent to clarify the recordkeeping requirement for Plant Available Nitrogen (PAN) application on fields that are part of your Certified Animal Waste Management Plan_ In order to show that the agronomic loading rates for the crops being grown are not being exceeded, you must keep records of all sources of nitrogen that are being added to these sites. This would include nitrogen from all types of animal waste as well as municipal and industrial sludges/residuals, and commercial fertilizers. Beginning January 1, 2000, all nitrogen sources applied to land receiving animal waste are required to be kept on the appropriate recordkeeping forms (i.e. ERR], IRR2, DRYI, DRY2, DRY3, SLURI, SLUR2, SLDI , and SLD2) and maintained in the facility records for review. The Division of Water Quality (DWQ) compliance inspectors and Division of Soil and Water operation reviewers will review all recordkeeping during routine inspections. Facilities not documenting all sources of nitrogen application will be subject to an appropriate enforcement action. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Ms. Sonya Avant of the DWQ staff at (919) 733-5083 ext. 571. Sincer Kerr T. Stevens, Director Division of Water Quality cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recyded/10% post -consumer paper . 1. 03/.24/00 FRI 13:44 FAX 910 293 3199 Human Resources 1A020 PLAN OF ACTION (Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 82 - 3a County: Sampson Facility Name: Carroll's Farm C & M Certified Operator Name_ Brady Herring Operator # 18a22 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Structure 1 Structure 2 Structure 3 Structure 4 Structure 5 Structure 6 Lagoon Name/lderMer (ID): 1 Spillway (Yes or No); no Level (inches): 17 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached_ Hydraulic and agronomic balances are within acceptable ranges. X Liquid level in within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is withln acceptable range_ Waste is to be pumped and hauled to off site locations. Volume and PAN content of waste to pumped and hauled is reflected In section III tables. Included within this plan is a list of the proposed sites with related facility number(s), number acres and receiving crop information. Contact and severe approval from the Divison of Wafer Quality prior to transfer of waste to a site not covered in the facility's certified animal waste management plan. Operation will be partially or fully depopulated. - attach a complete schedule with corresponding animal units and dates for depopulation - if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earnest possible date to begin land application of waste: 3/1/2000 I hereby certify that I have reviewed the information fisted above and Included wtthin the attached Plan of Action, and to the best of my knowledge and ability, the information Is aocuraW and correct. David Nordin, Manager Phone: 910-293-3734 Facility Owner/Manager (print) ;,,,/J,,/file/ (f Date: 24-Mer-00 Facility Owner anager (signature) �^ David Nordin for Carroll's Foods, Inc. -.03/24/00 FRI 13:44 FAX 910 293 3199 Human Resources Q 021 PLAN OF ACTION (POA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1 _ Structure Name/identifier (ID)_ 11 2. Current liquid volume in 25 yr.124 hr. storm storage 8 structural freeboard a. current liquid level according to marker 17.0 inches b. designed 25 yr.124 hr. storm & structural freeboard •19.0 Indies c. line b - line a (inches in red zone) = 2.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 193.596 fe e. line rJ12 x line d x 7.48 gallonsfle 241,350 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 197807 ft h. current herd # 6000 certified herd # 6DD0 actual waste produced = current herd # x line g = 197807 f certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line 1= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 211VO-0 m. ((fines e + k)11000) x line I REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 0 ft' 116612 ft' 392225 gallons 1.60 Ibs11000 gal. 1013.7 lbs. PAN PoA (30 Day) 2/21/00 •03/.24/00 FRI 13:45 FAX 910 293 3199 Human Resources 9 022 11, TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: 1 line m = 1013.7 lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: 4. Structure ID: 5. Structure ID: 6. Structure ID: line m = lb PAN line m = -lb PAN line m = lb PAN line rn = lb PAN n.lines 1+2+3+4+5+6= 1013.7IbPAN III. TOTAL PAN 13ALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWN PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD. 0. baCt # p- field # q. crop r. acres a. nwadrft IRR 2 PAN balance ob/aere) L TOTAL PAN BALANCE FOR FELD cabs.) column r x s U. appEcationwhjowl 1A Coastal Bermuda 2.46 260.00 639.6 3/1-10/1 2A Coastal Bermuda 4.05 249.00 1008.5 3/1-10/1 2B Coastal Bermuda 6.32 246.00 1554.7 3/1-10/1 2C Coastal Bermuda 1.69 247.00 417A 311-10/1 2D Coastal Bermuda 4A i 245.00 1080.5 311-10/1 4A Coastal Bermuda 1.43 235.00 336.1 311-1011 4B Coastal Bermuda 3.75 235.00 881.3 311-10/1 4C Coastal Bermuda 3.78 224.00 846.7 3/1-10/1 4D Coastal Bermuda 2-37 226.00 535.6 " 3/1-1011 4E Coastal Bermuda 4.40 201.00 884.4 311-1011 5A Coastal Bermuda 5.43 235.00 1276.1 3/1-10/1 513 Coastal Bermuda 4.62 235.00 1085.7 3/1-1011 4C Coastal Bermuda 3.67 242.00 888.1 3/1-10/1 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 11434.6 Ib. PAN IV. FACILITY'S POA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 1013.7 lb. PAN x. Crops remaining PAN balance (line v from section 111) = 11434.6 lb. PAN y. Overall PAN balance (w - x) _ -10421 lb. PAN PoA (30 Day) 2121100 03/.24/00 FRI 13:45 FAX 910 293 3199 Human Resources R 023 Line y must show as a deficit. If line y does:not show as a deftk list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate now PAN - based on new information. ff new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. if animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility. I PoA (30 Day) 2121/00 05/03.00 WED 08:26 FAX 910 293 3199 Human Resources Q001 9 CARROLL`S FOODS, ..�! iC. P. O. Drawer W6 7. Warsaw, North Car UM =98 910-293-3434 910-293-7551 (Fax) FAX TRANSMITTAL SBMT DATE: 5- TIME' TO: _ ����.►�on m� [mac.. Qc�r�, � ��t� ,�. - FAX NUMBER: gt a Y% • a 70 7 NUMBER OF PAGES SUBJECT: e Lc RECEIVED NAY 3 2000 - FAYETTEVILLE REC. OFFICE ZOOC� S03dnOSOH asmng 66TE £6Z 016 %dd 9Z:80 QRM 00/EO/90 U4/16/UU lUl: iJ:JL l:Ll Ulu 441 J1DD IIIAEiuu riCbVLLl"lUb f r ILLJvv4 _ L.a5lw A Le s - ao z Sz • 3$5 ►q y?Y _ A 1.7. S !9 as37 g� • yLG 1� 253$ 62 - yGG 15 -2s�G S� • trG� 17 .21 a 56 Sa � y 71 a0 S2. - 3$ �q . rn1 f f Y� •• J �. T'7 Sa - 469 Af 8 I7 1.T31 14-< 1� DATE: TIl�+fE: TO: FROM: FAX NUMBER: NUMBER OF PAGES l�AW CARROLL'S FOODS, INC. P. 4. Drawer 856 Warsaw, North Carolina 28398 910-293-3434 910-2934531 (Fax) FAX TRANSNMAL SHEET 4- !8'- oa 210 - 4M. - 0707 J.450o n RECEIVED FAYETTEvI LLE AEG. OFFICE State of North Carolina Department of Environment and Natural Resources Jaynes B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc C&MI PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: A111TV4 On M2, A 0 • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NA7lJRAL RESOURCES May 15, 2000 RECF-,-,- VE Y 2 2 2000 FpiC_ Subject: Status Update Wettable Acre Determination Animal Waste Management System Facility Number 82-38 Sampson County The Division of Water Quality (DWQ) is hereby requesting a status update concerning the completion of a Wettable Acre Determination for your subject facility. A letter dated August 27, 1999 was sent to advise you that your facility was required to complete a Wettable Acre Determination within six months (see attached letter). As of May 10, 2000 DWQ has not received the facilities Wettable Acre Determination Certification Form. Please submit to DWQ within 10 days a written explanation as to why a Wettable Acre Determination Certification Form has not been submitted. Please include the necessary information detailing the steps taken to certify this facility for Wettable Acres. Please be aware that not submitting this certification within the allotted six months may result in civil penalty assessments, permit revocation, and/or injunctive relief. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 ext. 571. Sincerely, Sonya Avant Environmental Engineer cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycle&g0% post -consumer paper qIJ v L U4/L5/UU 1J:11 CA_L UlU N Human Resources CARROLL'S FOODS, WC. P. O. Drawer 856 Warsaw, North Carolina 28398 910-293-3434 910-293-7551 (Fax) FAX TRANSMITTAL SST DATE: - /{ - do TO: 1 { FROM: ,� FAX NU VIBER: 110 70 7 NUMBER OF PAGES SUBJECT: Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 Subject: Plan of Action for Liquid Levels BOA I plfv)k CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 RECEIVED APR 2 6 2000 FAYETTEVILLE REG. OFFICE The following farms have submitted POA's and the liquid level was in compliance on the following dates: FARM DATE C&M I April 3, 20 2141 April 3, 2000 2528 April 10, 20 0 2508 April 3, 2000\ --2102 April 10 ,2000 a -"gyp --2601-2 April 10, 2000\ dq - el- — 2602-1 April 17, 20ON gz — 31 g 2703 April 10, 2000N If there are questions regarding the above information, please give me a call. Sincerely, Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. Cc: Don Butler David Nordin L Vb 1 State of North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor Sherri Evans -Stanton, Acting Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Carroll's Foods Inc C&MI PO Box 856 Warsaw NC 28398 Dear Carroll's Foods Inc: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES January 18, 2001 Subject: Status Update Wettable Acre Determination Animal Waste Management System Facility Number 82-38 Sampson County The Division of Water Quality (DWQ) is hereby requesting a status update concerning the completion of a Wettable Acre Determination for your subject facility. A letter dated August 27, 1999 was sent to advise you that your facility was required to complete a Wettable Acre Determination within six months (see attached letter). As of January 17, 2001 DWQ has not received the facilities Wettable Acre Determination Certification Form. Please submit to DWQ within 10 days a written explanation as to why a Wettable Acre Determination Certification Form has not been submitted. Please include the necessary information detailing the steps taken to certify this facility for Wettable Acres. Please be aware that not submitting this certification within the allotted six months may result in civil penalty assessments, permit revocation, and/or injunctive relief. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 733-5083 ext. 571. Sincerely, -,J�r X. Sonya Avant Environmental Engineer cc: Fayetteville Regional Office Sampson County Soil and Water Conservation District Facility File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper q6r-k Animal Operations �orm Date/Time: / G — DWQ Contact: 1 e o1-Fpr Farm Name: Facility No.: r lL.im, Telephone No.:_( ,,,o) Z93- 3y3 cF2— -3 T County: Scn Directions to Farm: Narrative of C omnlaint: FAYETTEVILL.E DIVISION 817 Castle Hayne Street Fayetieviile. NC 28303 Phone (910) 864-1920 Fax (910) 864-8774 CHAIN OF CUSTODY RECORD PAGE OF WENT "UM a AOW933: 2,z 3—�� CCC...... a 0= l LOCATMN. � �� s of o T T L a 3 TYPE OF ANALYSIS PRESERVATION COD � . � G a HN0 CODE: A ONLY 8 NO3 (phi + 41'( C A H2SO4 (ph-q v, D e NQ0H + <44C E m ZN Acdda + WC F ' /L /-��� SOMPLEFt7��'- 1� .LAI3ID0 DATE r METHOD OF 3HOPME► T: SAMPLE TYPE DATE TIME COMP GRAS pie oa Taw-c cm, .moo tl Irish" W. (S"tun) DaW Tim* Rse*ry . (Slpn ► Oaq * 2 a Itputah*d tqr. (Sgnetumr) Date 14 m dWW Dr.. (ftnature) Oat* me fTim.. 3 �4 RNtnquished hy; ISlpnatUr*) r Dat* Tlme Reealved by.,(Slpnatur*) tat* rJ 1 1 6 eNnqumsh*d DK (31gnstur*) Ttm* R*celved qr. IStgnatura) Data Tlma 7 rts Comments or Special Hazards: O Microbac Laboratories, Inc. FAYETTEVILLE DIVISION NC #11 817 CASTLE RAYNE STREET NC #37714 FAYETTEVILLE, NC 28303 USDA #3787 (910) 864-1920 / (910) 864-8774 (FAX) http://www.niicrobac.com CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS WATER • AIR • WASTES • FOOD • PHARMACEUTICALS • NUTRACEUTICALS CERTIFICATE OF ANALYSIS CLIENT: NC DENR - DWQ ADDRESS: Wachovia Building, Suitt 714 Fayetteville, NC 28301 CONTACT -PERSON: Mr. Paul Rawls ACCOUNT NUMBER: #KN003 SAMPLE ID: 1. Upstream - ID #01WU128305 2. Source - #01WE128306 3. Above dam - ID #01WE128307 4. Downstream - ID #01WD128308 DATE REC'D: 12/03/01 SAMPLED: 12/02/01 SAMPLED BY: R. Heath DELIVERED BY: R. Heath SAMPLE CODE: WW, Grab REFERENCE: C & H-1 Farm DATA REVIEWED BY: DATE REPORTED: 12/17/01 ++++*+++*+++****+*++++++++++++i++++++++++++++++++++++++++++*++++++++**++++++++++++++++++**++ ANALYSIS METHOD 1 2 3 4 BOD (mg/L) EPA 405.1 6.0 14.5 538 95.0** COLIFORM, FECAL (peer 100 ml) SM18 9222D 1802* 41000* 2703* 31000* NITRATE, (mg/L) EPA 353.3 <1.0 <1.0 <1.0 <1.0 NITROGEN, AMMONIA (mg/L) EPA 350.2 7.84 366.42 11.21 60.51 CANTS: < = Less than > = Greater than * = FECAL SAMPLES RECEIVED OUT OF HOLD TIME ** = QUESTIONABLE DATA L 2 of tool PAGE 1 OF 1 The data and other information contained on this, and other accompanying documents, represent only the M E M B E R sample(s) analyzed and is rendered upon the condition that it is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory, rA USEWEPA-NIOSH Testing Food Sanitation Consulting Chemical and Microbiological Analyses and Research .011 k 9 Microbac Laboratories, Inc. FAYETTEu'ILLE DIVISD:41 817 CASTLE kAYNE sTREET FAYETTEVILLE, NC 28303 (910) 864--1920 / (910) 864-8774 (FAX) http://www.microbac.com CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS WATER • AIR • WASTES • FOOD - PHARMACEUTICALS • NUTRACEUTICALS CERTIFICATE OF ANALYSIS CLIENT: NC DENR - DWQ ADDRESS: Wachcviu Building, S uiik? 714 Ral tvt,�v l? r , 11C 28301 CONTACT PERSON: Mr. Paul RAw1s AC�XIUHT NUMBER: #KH003 SAMPLE ID: 1. Upstream - 16 401WU128305 t Z. Source - #01WE128'300 3. Above dam - ill #01WS126307 4. Dowristyaam - ID #01WD128308 t1C 411 NC #37714 USDA #3787 DATE REM: 12/03/01 SAMPLED: 12/02/01 SAtdPLED BY: R. FIaath DELIVERED BY: R. Hoath SAMPLF. CODE: WW, Grab REF'EREITCE: C & M-1 Faxln DATA kEVTSWED BY: , ,,ji:f� DATE REPORTED.- 12/1.7;0.1 +++.>+++++a+++a++i+a+++4•++s...4+a 644-4a+a-4-ai+++-+4- 4Lk++++++++++44++++;t1 a-+++++a++aaaa+: a.+.y.y+a • ANAIiYS I S M=HOb 1 2 3 .1 tat•r+++•ri.ttr•t-.rtiri++��ri•ii�+4arr:ar•rr+tar*rat4rrii+raaaaa+a.r�aaat•a.h-ri+y�thw•kYr1•wir+xww+w++y-+t+-a+ ' BOD (mcg/L) EPA 405.1. 6.0 '14.5 538 95.0** COLIFORM, FECAL (per 100 ml) SM18 9222D I802* 41000* 2703* 31000* NITkATE, (my/L) BPA 353.3 <1.0 <1.0 <1.0 <I.0 NI'I'Fc(.it EN, AW40NIAxtmg/Lj j � H EPA 350.2 7.84 366.42 11.21 60.51 S_,, <_ = Less iha » .;�,,,, � , . ...: �, :.. ._ > � , eft a }r �!•itiin ECAL SAMPLES RECETVED OUT OF HOLD TIME ** UESTIONABLE DATA :L PAGE 1 OF a The data and other information contained on this, and other accompanying documents, represent only the M E M B E R sample(s) analyzed and is rendered upon the condition that it is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory. USDA-EPA-NIOSH Testing Food Sanitation Consulting Chemical and Microbiological Analyses and Research Murphy -Brown LLc PO Drawer 856 2822 Hwy. 24 West Warsaw, NC 28398 Tel: 910-293-3434 Fax:910-293-6957 C&Mi Ammendment to WUP December 3, 2001 The purpose of this amendment is to specify additional land application area for BOC/Carrolls Farm C & M I. A signed Waste Utilization Agreement for the following tract and fields -is attached. Tract Field Acres Crop Soil Lbs N/Acre 8514 1 11.9 Wheat BoB 84 2 12 Wheat BoB 84 3 1.3 Wheat BoB 84 Application rate for these fields should not exceed .75 in/hr with a maximum application of 1 ". Technical Sr ecialist - ky 1 f�'� Dater c Zdb j Owner/Manager: „'� 51C 6 _ Date:= ©o� Waste Utilization Agreement (Needed only if additional land has to be leased, etc.) I, ,� p n ,'L hereby give permission to apply waste from his Waste Utilization System on / tf acres of my land for t e duration of the time shown below. The field(s) on which waste can be applied are shown on the attached map. I understand that this waste contains nitrogen, phosphorus, potassium and trace elements, and when properly' applied should not harm my land or crops. I also understand that the use of animal manure will reduce my need for commercial fertilizer. Landowner: L Date: / Z -3 - o 1 Term of Agreement - 12 - 3 - D l to l - 31 o t (Minimum Ten Years on Cost -Shared Items) Notary 1 93_ Of s . .. . __ ..._ ... -. - �_ _..-_ .� _ -=tom .�t-.:.,L��: _.._._.: -... i„ •,,.�� ... .. _ .. _ .. t7C;` i �tia i k 1 �* G: a. t4 •. •Y ai �C' ;ro 'f � '?: �'ra � 9•_- �. � f T r- - '�; _. '.r1-7. 1�• YS'"�� L•tic�-:. �-.•;I„ti i �1: y +} �- �y. may.. '$• .3' �r t �G - ar a rr ,�• .Y - } ti � - �``S -•. 1 .. a _� r �✓ ri�c`�4-:. i v � � -wy-.. .fir_ :�� 4r �. '' - -r _ � �'• ��il'•�`Pi>• � may;. c.X� r?• �_T-.. f � y'C, _ _ rx e 'hFd3 - W � •�"r/ �'; � tYr� •,t a - �r��c". � { ci y.- rct �; T/ry � �., '��♦. L n� ` a < 8•''vt•'�- T `• rJii..+V,� �.?s`ia� aY' 1i� i+ •t �4�.ti�.,ti ,3 'as, c `' �.. O' �' ��.", ..r•..:'�' �i . �; ,;��X�.r a' x • �.L S.I a `ry.•�a. .'= � c ?,�: � ; r' ?• ra a, a� ] .1`t Y� �_ � 4: sr�i��j ` ••�- � y ..r'- :f"�; ..�. � _I✓sit _a � S �r�`-��:s `- s..,r•'`���i.. '�..•�:'Ia +.- ."�:� yt: � a I ,++0"= r -,I +- _ s� '`_'{•.`' ��. s._ 'r*tea ;f� ,1 �`� `rA�� r'" w'" .-. • ��._.;�: ..... •sue � ,� - !'~j:y: a„- rwy�y �-r_S� •,, }�ra< <1 ��. yi.w' 4,' .c- _ '- � i• <.ry•R�s"j i'i'r 1Z s+.� -• �.r` Z >ir-:� � ti -,� `� ��ry �� -. �rr._-�,A 6-.,X,.?�.'I,`yr.�'R''i'�[�,-F.]-';..i"i :�ih �3?� ?.7.� {� •'�1C-. _i7� 9.• Mrs- a-..y: 'fie{.♦ .� -;;r T+Y�� •b'-`_��Y �%'T'S:�_� r. s^ �>.` J.14 i - •• — ,may, may" R rt•l� [ Mato ? � sti �•. "✓ c•,.�n f � :r t + : � � tag [4.1.Y . F:i �•�' r �f. +.:Y ;=�s=•:+:s�L reF;J 'mar '!,: _. ' r` .F.�x3 ��r� r �y a7 �_ y.-s�,� �I•,, ' ._y,,, �l .Nril.'rtt>=ti r_•tp', -, .'4�~ jy'ca f 1 i � � sue, "'� l •.�^ ^'r,�"�.. �ysr� yr''i.c'"�".�'" �•.y�#r '.� - tr,.r.tyi� � - _ ,,��'^:; ,''-� -r = k. �=.,rR;. v„Y'•i. '.aL" .i �;fCi-�' . ,y�-..x ATr .�` ��� f " , '�.ti� .-���7 .�K41 �qtr��, �3 � 7• +`fir �~s��ir: �''�e'`y��'t ,�f ,. ? .'.l rJ'•� �i�s 4. 1%!P•�•"ha+�•�- ] r� 1. rt.�, tti,���. � 'i2���1: ,I' �T'r4�R f... +L�'�S' � ��_ T'4.I �4 F.�: ..:�r+•�� •. r:l� - -� �r�.r�# A ?jai - :�N.�� i� ''�j � fi.,i„ir�" �'�rJ'-�f:'�r,� `�� '•, V•� 47t�:;." 'I i''rd r r�i [�.. ;at�; Y'?� s .• ' y Yj"'�, C •1+� ti� � •:."._aY:*';Y'� ai :� 1 � � � t'r �t�stb•�; "'%s'•,�s ac- 1 �ti"�s .!f �-' {��� r iir' IaI- Y 20 +- CISIIvaC l am / 1� i� 5C�5B A ' 4C r 48 �\ ° f �/`4D 1 r � l � 2 D` � 2C �v � b � C&M I �2A' d' 1A 0 570 1140 BROWN'S OF CAROLINA December 5, 2001 Mr. Paul Rawls Water Quality Regional Supervisor NC Dept. of Environment and Natural Resources 225 Green St., Suite 714 Fayetteville, NC 28301-5043 Re: Accidental discharge on 12/1/2001 BOC Farm CMI Facility # 82-38 Sampson County Mr. Paul Rawls, —Cz'cTi-f DEC _,k� 200, Brown's of Carolina Farm CMI had an accidental wastewater discharge on December 1, 2001, resulting in wastewater entering an unnamed tributary of Baker's Creek. This spill was caused by a clogged over flow line in the recycling system. Normally, the recycle pump would be turned on when employees arrived at work and turned off at the end of the workday. The employee did not turn the pump off at the end of the day on 11/30/01. After a review of circumstances, the employee, who failed to follow outlined procedures, will receive severe disciplinary action. The safe guard for this system is an 8-inch over flow pipe in each mouse. There were 2 houses that were being pumped into simultaneously; in house # 5 the overflow worked and no discharge resulted, in house # 6 the overflow clogged up and a discharge resulted. The farm manager found the on going discharge at 7:45 a.m. on December 1, 2001. He immediately stopped the recycle pump and immediately started draining the house. He followed our EMS protocol and began notifying responsible parties to begin immediate remediation and proper notification. The total volume of the discharge was in excess of 10,000 gallons, no more than this volume of wastewater reached the surface waters. I find it extremely difficult to truly determine the total gallons of the discharge because of all the variables involved, such as when the pipe actually clogged, etc... The remediation of spill began immediately upon notification on the morning of December 1, 2001, with 2 dams being constructed to isolate water in areas adjacent to the farm. This action allowed us to pump approximately 122,000 gallons back to the lagoon (1530 minutes X 80 gallons per minute). The lagoon level from OIC records on 11/30/2001 was 43 inches; When we stopped BROWN'S OF CAROLINA, INC. 785 HWY 24 EAST • P.O. BOX 487 - WARSAW, N.C. 28398 - PHONE (910) 296-1800 BROWN'S OF CAROLINA pumping, the lagoon level was 43Y2 inches. The second dam allowed us to land apply on pulls 413 & 4C (4.7 acres each, see attached map)- The land application lasted 2520 minutes and totaled 163,800 gallons. It is important to note that these volumes are not all wastewater, but existing fresh water as well. The second dam did not capture all of the fresh water and wastewater. A beaver dam captured what had been lost prior to establishing the dams. A pump was set up on the backside of the beaver pond and 48,000 gallons of this water was land applied on the farm spray field over a time frame of 600 minutes. A waste pumping agreement was reached with an adjacent landowner (see amendment and attached map). There was a dam established below the beaver dam. The beaver dam was slowly drained and the water applied with a traveler. Total gallons of water land applied at this location was 166,050 gallons. Every effort was made to do a thorough job with the least impact to the wetlands. Samples of what was being land applied have been sent to the Agronomic Division in Raleigh. Land application records will be entered into the application records. After remediation had been completed, all the temporary dams were removed to allow the natural events to occur. A cover crop will be planted on the adjacent landowner's land by 12/8/2001. Brown's of Carolina has complied with all of our regulatory responsibilities. The company has made an exhaustive effort to respond quickly and appropriately, and remediate the accidental discharge. If I can be of any further help, please call me at 910-296-1800 ext. 238. Sincerely, David Nordin Director of Land & Nutrient Management Brown's of Carolina /tmc Attachments BROWN'S OF CAROLINA, INC. 2 785 HWY 24 EAST - P.O, BOX 487 • WARSAW. N.C. 28398 - PHONE (916) 296-18D0 _a PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 82-38 County: Sampson Facility Name: C&M I Certified Operator Name: &t t Operator Number: .24 S .SS 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon NameAD: CM I Spillway(Y or N): N Level(inches): 14 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hour storm elevations for one or more structures. A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWO prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowledge and ability, the information is accurate and correct. Acrx��w Ore9tyA / tC A/j, Phone: 3 23f acility Owner/Manager (print) B��C A 7�.L Date: � /� b Facility Owner/Manager (signature) PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): CM i 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 14701 inches b. designed 25 yr.124 hr. storm & structural freeboard 19.0 inches c_ line b - line a (inches in red zone) = 5.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 193596 ft2 e. line ell x line d x 7.48 gallons/ft3 603374 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 1978071 ft3 h. current herd # F-- 6-000-1 certified herd # 6000 actual waste produced = current herd # x line g = certified herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 daystline f= 4. Total PAN to be land applied during draw down period I. current waste analysis dated 1 06/10/2003 m_ ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) 197807 ft3 01ft3 116812 ft3 392225 gallons 1.90 Ibs11000 gal. 1891.6 lbs. PAN PoA (30 Day) 2/21100 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR./24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: CM I line m = 1891.6 lb PAN 2. Structure ID: line m = lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line m = lb PAN 6. Structure ID: line m = lb PAN n.lines 1+2+3+4+5+6= 1891.6lbPAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOW? PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o. tract # p. field # q. crop r. acres s. remaining IRR 2 PAN balance (lb/acre) t. TOTAL PAN 13ALANCE FOR FIELD (lbs.) column r x s u. application window 1A Bermuda 2.50 195.81 489.5 Mar -Oct 2A Bermuda 4.10 175.09 717.9 Mar -Oct 213 Bermuda 6.30 154.80 975.2 Mar -Oct 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. v. Total PAN available for all fields (sum of column t) = 2182.6 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section II) = 1891.6 lb. PAN PoA (30 Day) 2/21/00 x. Crop's remaining PAN balance (line v from section Ill) = 2182.6 lb. PAN y. Overall PAN balance (w - x) _ -291 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is available for pumping if needed. PoA (30 Day) 2121l00 Jul 22 03 01 : 26p MURPHY-BROWN 910293313E-- — ----.- . -.p. 2r. , {Dili. 2 5 2003 PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMALik�Sri Facility Number: 82-38 County: Sampson Facility Name: C&M I (Revision of current 34 Day dated 7-15-03) 0xbfied Operator Name: _ge&L Ao✓1- - Operator Number: -24� 5 1. Current liquid level(s) in inches as measured from the current liquid level in the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level in the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: CM I Spillway(Y or N): N Level(inches): 10 2_ Check all applicable items X Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronomic balances are within acceptable ranges. X Liquid level is within the 25 year 24 hour storm elevations for one or more structures_ A 30 day Plan of Action is attached. Agronomic balance is within acceptable range. Waste is to be pumped and hauled to off site locations. Bolume and PAN content of waste to be pumped and hauled is reflected in section III tables. Included within tiffs plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWO prior to transfer of waste to a site not covered in the facility's CAWMP. Operation will be partially or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation 'if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and herd population for the receiving facility 3. Earliest possible date to begin land application of waste: I hereby certify that I have reviewed the information listed above and included within the attached Plan of Action, and to the best of my knowiedge and ability, the information is accurate and correr-L dJ Phone: �/O �YG-_3731 a�ner nager (print) _ 7Lul —. Date: -;,a -03 Facility Owner/Manager (signature:) Jul 22 03 01:26p MURPHY-BROWN 9102833130 P-3 PLAN OF ACTION (PGA) FOR HIGH FREEBOARD AT ANIMAL FACILITIE: FIVE (5) DAY DRAW DOWN PERIOD I. TOTAL VOLUME TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentifer (113): F C & M I 2. Current liquid volume in structural freeboard a. current liquid level according to marker 10.0 inches b. designed structural freeboard zone 12.0incites (Normally 12 inches or greater) c. fine b - line a (inches within structural freeboard) = 2.0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) F 193596 fe e. line c/12 x line d x 7.48 gallonslft3 241350 gallons 3. Projected volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180 days g. volume of waste produced according to structural design ft3 h. current herd # 1 60001 certified herd # 6000 actual waste produced = current heed # x line g = ft3 certified herd # i_ volume of wash water according to structural design ©ft3 j. excess rainfall over evaporation according to design 116$12 fe k. (lines h + i + j) x 7.48 x 5 days/line f = 24271 gallons 4. Total volume of waste to be land applied during 5 day draw down 1. total volume to be land applied line e + line k = 265621 gallons REPEAT SECTION 1 FOR EACH WASTE STRUCTURE ON SITE WITH A LIQUID LEVEL WITHIN THE STRUCTURAL FREEBOARD ELEVATIONS. (Click on the next Structure tab shown below) PoA (5 Day) 2121/00 Jul 22 03 01:26p MURPHY-BROWN 3102933138 p.4 11. TOTAL VOLUME OF WASTE STORED WITHIN STRUCTURAL FREEBOARD ELEVATIONS FOR ALL WASTE STRUCTURES FOR FACILITY 1. structure ID_ C & M I -_ line I = 265621 gallons 2. structure ID: line I = gallons 3. structure ID: line I = gallons 4. structure ID: line I = gallons 5. structure ID: line I = gallons 6. structure ID: line I = gallons n.lines 1+2+3+4+5+6= o. line n 127154 = 265621 gallons 9.78 acre4nches III. TOTAL ACRES AVAILABLE TO RECEIVE WASTE DURING 5 DAY DRAW DOWN PiERIOD' 2 'While this section deals with hydraulic loading capacities, applications cannot exceed agronomic rate for receiving crop according to its certified waste plan. 2Fields with no remaining PAN balance, no receiving crop, and/or completely saturated are not considered available to receive waste. p. tract # q. field # r. soil type s, crop t. acres u. remaining IRR-2 PAN balance (lb/acre) v. maximum application rate (inthr) w. MaAmum application amount (Inches) CM I 1A Norfolk Bermuda 2.46 191.05 0.5 1 2A Norfolk Bermuda 4.06 151.85 0.51 1 213 Norfolk Bermuda 6.32 139.71 0.5 1 2C Norfolk Bermuda 1.69 212.71 0.5 1 x. total acres available during 5 day draw down (suns' of column Q = 14.52 acres IV. FACILITY'S PoA OVERALL HYDRAULIC LOAD TO BE LAND APPLIED PER ACRE one o — 0.67 inches per acre to be applied within 5 days PoA A. Day) vzrmu- Jul 22 03 01:27P MURPHY-BROW 8102933138 P-S line x If unable to land apply hydraulic load fisted in line y, list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, to land apply hydraulic load: kescribe moisture conditions of fields? (e.g. Is there water standing in field; does irrigation 2_ Date and amount of last rainfall event? DATE: L� AMOUNT: inches 4. Given optimum soil and weather conditions, is irrigation equipment capable of applying the volume in 5. Irigation schedule for next 5 days - include daily schedule; proposed application rates and amounts rrigation event, changes made in gun sizes, nozzles, "o" rings, operating time, travel speed, etc. to PoA (5 Day) 2/21/Do Jul 22 03 01:27P MURPHY-BROWN 9102933138 P.6 2 PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILITIES. 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Namelldentifier (ID): 1CM I 2. Current liquid volume in 25 yr.124 hr. storm storage & structural freeboard a. current liquid level according to marker 14.0 inches b_ designed 25 yr./24 hr. storm & structural freeboard 19.0 inches c. line b - line a (inches in red zone) = 5-0 inches d. top of dike surface area according to design (area at below structural freeboard elevation) 193596 ftz e. line c!12 x line d x 7.48 gallons/ft3 603374 gallons 3. Projected volume of waste liquid produced during draw down period f_ temporary storage period according to structural design 180 days g. volume of waste produced according to structural design 197807 ft3 h_ current herd #F---6-0-001 certified herd # 6000 actual waste produced = current herd# x line g = 197807 ft3 certifier! herd # i. volume of wash water according to structural design j. excess rainfall over evaporation according to design k. (lines h + i + j) x 7.48 x 30 days/line f= 4_ Total PAN to be land applied during draw down period I. current waste analysis dated I 06/10/2003 m. ((lines e + k)11000) x line I = REPEAT SECTION I FOR EACH WASTE STRUCTURE ON SITE. (Click on the next Structure tab shown below) PoA (30 bay) 2121100 ft3 116812 ft3 392225 gallons 1.90 Ibs/1000 gal. 1891.6 Ibs. PAN Jul 22 03 01:27p MURPHY-BROWN 9102933130 p.7 II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YR.124 HP, STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY I. Structure ID: CM I line m = 1891.6 lb PAN 2. Structure ID: line rn = lb PAN 3. Structure ID: line m = lb PAN 4. Structure ID: line m = lb PAN 5. Structure ID: line In = lb PAN 6. Structure ID: line m = lb PAN n. lines 1+2+3+4+5+6= 1891.6lbPAN III. TOTAL PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOWP PERIOD. DO NOT LIST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 3a DAY PERIOD o. tract # p. Wd # q. crop r. acres s. remaining IRR 2 PAN balance Oblwe) t TOTAL PAN BALANCE FOR FIELD (tbs.) column r x s u. application window= 2D Bermuda 4A1 126.72 558.8 Mar -Oct 4B Bermuda 3.75 155.84 584.4 Mar -Oct 4C Bermuda 3.78 161.36 609.9 Mar -Oct 4D Bermuda 2.37 112.53 266.7 Mar -Oct 'State current crop ending application date or next crop application beginning date for available receiving crops during 30 day draw down period. V. Total PAN available for all fields (sum of column t) = 2019.9 lb. PAN IV. FACILITY'S PoA OVERALL PAN BALANCE w. Total PAN to be land applied (line n from section 11) = 1891.6 lb. PAN PoA (30 Day) 2121100 Jul 22 03 01:27p MURPHY-BROWN 9102933138 P-e x. Crop's remaining PAN balance (line v from section ill) = 2019.9 lb. PAN y. Overall PAN balance (w - x) = -128 lb. PAN Line y must show as a deficit. If line y does not show as a deficit, fist course of action here Including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new information. If new fields are to be included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted facility, provide information regarding the herd population and lagoon freeboard levels at the receiving facility- I Irrigation onto existing spray fields will continue as weather and field conditions permit. Additional land is .available for pumping if needed. PoA (30 Day) 2/21/00 AUG-21-2003 THU 06:44 PM BOC - LAND&NUTRIENT 9102961283 Aug i1 03 01:50p MURPHY-BROWN 9102933138 P. 02105 P.2 v a PLAN OF ACTION(Poa) FOR HIGH FREEBOARD AT ANIMAL FACILITIES Facility Number: 82-38 County: Sampson Facility Name, C&M I Certified Operator Name: ag.kC..►orc- Operator Number: 1, Current liquid level(s) in Inches as measured from the current liquid level In the lagoon to the lowest point on the top of the dam for lagoons without spillways; and from the current liquid level In the lagoon to the bottom of the spillway for lagoons with spillways. Lagoon 1 Lagoon 2 Lagoon 3 Lagoon 4 Lagoon 5 Lagoon Name/ID: CM I SpilhvaAY or N): N _ Lavel(inches): 18 2. Check all applicable items Liquid level is within the designed structural freeboard elevations of one or more structures. Five and 30 day Plans of Action are attached. Hydraulic and agronamIc balances are within acceptable ranges, X Liquid level Is within the 25 year 24 hour storm elevations far one or mora structures. A 30 day Plan of Anion is attached. Agronomic balance Is within acceptable range. Waste is to be pumped and hauled to off site locations.- Bolume and PAN content of waste to be pumped and hauled is reflected In section III tables_ Included within this plan is a list of the proposed sites with related facility numbers, number of acres and receiving crop information. Contact and secure approval from the DWQ prior to transfer of waste to a site not covered In the faculty's CAWMP. Operation will be part ally or fully depopulated. *Attach a complete schedule with corresponding animal units and dates fro depopulation *if animals are to be moved to another permitted facility, provide facility number, lagoon freeboard levels and hard population for the receiving facility 3. Earliest possible dato to begin land application of waste:_„�_� I hereby cerWy that I have reviewed the Information listed above and Included within the attached Plan of Action, and to the hest of my knowledge and ability, the information is accurate and correct. ce r & rl C r JJ ' Phone: �6 3731 1= cility Owner/Manager (print) a 4-L' Date: - -2/ Facility OwnerlManager (signature) s AUG-21-2003 THU M 44 PM BOC - LAND&NUTRIENT 9102961283 'Rug 2 : 1 03 01-.SOP MURPHY-BROWN 9102933138 P. 03/05 P.3 E PLAN OF ACTION (PoA) FOR HIGH FREEBOARD AT ANIMAL FACILiTIE: 30 DAY DRAW DOWN PERIOD I. TOTAL PAN TO BE LAND APPLIED PER WASTE STRUCTURE 1. Structure Name/Identifier (ID): CM 2. Current liquid volume in 25 yr./24 hr. storm storage & structural freeboard a. current liquid level according to marker 1$,0 Inches b. deslgned 25 yr.124 hr. storm 8 structural freeboard 19.0 Inches c. line b - line a (inches in red zone) = 1.0 Inches d. top of dike surface area according to design (area at below structural freeboard elevation) 193596 e. line cU12 x line d x 7.48 gallonsM3 120675 gallons 3. Projecled volume of waste liquid produced during draw down period f. temporary storage period according to structural design 180days g. volume of waste produced according to structural design 197t107 fC' h. current herd # t30t]D certified herd # 60Q0 actual waste produced = cmffunt nerd x line g 197807 certified herd # i. volume of wash water according to structural design 0 fts j. excess rainfall over evaporation according to design 1 it3812 ff k. (lines h + i +j) x 7.48 x 30 days/line f= 392225 gallons 4. Total PAN to be land applied during draw down period 1. current waste analysis dated 1 07121l2Q03 0.97 Ibs/1000 gal. m. ({lines e + k)11000) x line I = 466.7 lbs. PAN REPEAT SECTION I FOR EACH WASTE STRUCTURE ON ME. (Cllck on the next Structure tab shown below) PoA (30 Day) 2121100 AUG-21-2003 THU 06:45 PM BOC - LAND&NUTRIENT RUC 21 03 01:50p MURPHY-BROWP1 9102961283 P. 04/05 9102933138 p.4 2 r II. TOTAL POUNDS OF PAN STORED WITHIN STRUCTURAL FREEBOARD AND/OR 25 YRJ24 HR. STORM STORAGE ELEVATIONS IN ALL WASTE STRUCTURES FOR FACILITY 1. Structure ID: CM I line m = 460.7 lb PAN 2. Structure ID. line m = lb PAN 3. Structure ID: tins m - lb PAN 4. Structure ID: line m;-- lb PAN 5. Structure ID: line m = lb PAN 6. Structure ID: line rn = lb PAN n. lineal +2+3+4+5+6= 466.7lbPAN Ill. TOTAL. PAN BALANCE REMAINING FOR AVAILABLE CROPS DURING 30 DAY DRAW DOM PERIOD. DO NOT UST FIELDS TO WHICH PAN CANNOT BE APPLIED DURING THIS 30 DAY PERIOD o. tract N p. field # lq. crop r. acres s. rwToting IRR 2 PAN balance iib/aae) G TOTAL PAN BALANCE FOR FIELD Pa.) cdumn r x s kj. apphCE4j0n windwv' 1A Bermuda 2.50 218.46 546.2 Mar -Oct 2A Bermuda 4.10 160.95 859.9 Mar -Oct 2B Bermuda 6.30 151.88 95C.8 Mar -Oct 'State current crop ending application date or next crop application beginning date for available receiving craps during 30 day draw down period. v. Total PAN available for all fields (sum of column t) 2162.9 Ib. PAN IV. FACIUTrS PoA OVERALL PAN BALANCE w. Total PAN to be land applied (tine n from section II) = 466.7 lb. PAN P A (30 Day) 2121/00 AUG-21-2003 THU 06:45 PM BOC - LAND&NUTRIENT 9102961283 P. 05/05 Plug` 21 03 U 1 : 5QP MURPHY-BROWN 9102933136 P. 5 x. Crop's remaining PAN balance (Una v from section Iff) 2162.9 lb. PAN y. Overall PAN balance (w - x) = -1696 lb. PAN Line y must show as a deficit. if line y does not show as a deficit; list course of action here including pump and haul, depopulation, herd reduction, etc. For pump & haul and herd reduction options, recalculate new PAN based on new Information. If new fields are to be Included as an option for lowering lagoon level, add these fields to the PAN balance table and recalculate the overall PAN balance. If animal waste is to be hauled to another permitted faclflty, provide information regarding the herd population and lagoon freeboard levels at the (Irrigation onto existing spray fields will continue as weather and field condltions permit. AddlUonal available for pumping if needed. PoA (30 Day) 2121/00 PV Information contained in this database is from non agency sources and is considered unconfirmed. Animal Operation Telephone Log DWQ Facility Number 82 ! 38 Farm Name Ic & M I Caller's Name jDavid Nordin/email Q Reporting 0 Complaint Callers Phone # 910-296-3731 Access to Harm Farm Accessible from main road O Yes 0 No ,animal- Population Confined 10 Yes 0 NO Depop 0 Yes 0 No Feed Available 10 Yes 0 No Mortality 10 Yes 0 No Spray Availability Pumping Equipment 10 Yes 0 No Available Fields 10 Yes 0 No Date 7-14-2003 Time :00pm Control Number 13574 Region JFRO 1-a oon Questions Breached 10 Yes 0 No Inundated 10 Yes 0 No Overtopped 10 Yes 0 No Water on 0 Yes 0 No Outside Wall Dike Conditions 10 Yes 0 No Freeboard 1.eve€ Freeboard Plan Due Date Date Plan Date Freeboard Inches (? equals blank) Received Level OK Lagoonl 14" 7/16/2003 7-I-03 30 03 Lagoon2 Lagoon3 Lagoon4 Lagoon5 I� Lagoon6 L� - ,��,.2 - _ -- -o act^ � "_•_-__ �f,4,�.�? �r.�°:.c,. 'Ly- .t _ � � ��J's'I��"_ `off. - - - - _ Mr. Nordin will send POa. _.._.._.._...................................................... - - - - - • - - - - - - - - - - - - - - - - - - - - - - - - - - • - - • - - • - - • - - - - - - - - - - - • - - - - - • - - • - - • - - • - - - - - - - - -- - - - - • - - • - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - • - - • - - - - - • - - • - - • - - - - - - - - - - - -- - - - - • - - - - - • - - • - - • - - • - - • - - • - - • - - • - - • - - • - - • - - - - - • - - • - - • - - - - - • - - ---:l-ti�J=FZN�_�.____.__-.-------------------------------- r}y�?.�?: person taking call -'Larry Baxley Comments2 o�oF w A TF90 7 7 r December 1, 2006 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek. P.E. Director Division of Water Quality FIED MAM RETUIRN RECEIPT REQUESTED RE IVED Carroll's Foods Inc DEC 06 C&MI PO Drawer 856 LWF—FA*MLLER100W0M Warsaw, NC 28398 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Perminee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc.uslaps/afouJdownloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for Rermit coverage to the Division. Enclosed you will find a `Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty, Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 820038 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.newat uali .o Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Empbyer— 50°% Recydedh0°% Post Consumer Paper Telephone: Fax l: Fax 2: Customer Service: No Carolina (919) (919) 715-0588 (919)715-6048 (877)623-6748 Murphy -Brown, LLC 5/9/2006 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN G rower(s): i=arm Name: Murphy -Brown, LLC C&M1 County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 600D Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation RECEIVED / DENR / DWQ AQU1FFa-pRn1t=r-nnN SECTION DEC 2 72006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual sail tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but Ski less than 10 tons per acre per year providing that adequate fitter strips are established. T `�- -171 L 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. r%3 ro 5. Wind conditions should also be considered to avoid drift and downwind odor problems. n 31 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gaVyr gallyr Farrow to Feeder 4015 gaVyr gaVyr Farrow to Finish 10585 gaVyr gaVyr Wean to Feeder 223 gal/yr gaVyr 6000 Feeder to Finish 986 gaVyr 5,916,000 gaVyr Total 5,916,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5A Ibstyr lbslyr Farrow to Feeder 6.5 lbslyr Ibsfyr Farrow to Finish 26 lbslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 6000 Feeder to Finish 2.3 Ibslyr 13,800 Ibslyr Total 13,800 l bslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 89.11 Total N Required 1st Year: 23127.3088 Total N Required 2nd Year: 23995.6738 Average Annual Nitrogen Requirement of Crops: 23,561.49 Total Nitrogen Produced by Farm: 13,800.00 Nitrogen Balance for Crops: (9,761.49) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NIAo Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs N1Unit Residual 1Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs NIUnit Residual lAc Utilized Total Lbs NIAc Total Ibs N Utilized 3410 1A 2.46 Norfolk B March -Set 6.5 43.25 281.125 691.5675 K Sept -April 1 50 50 123 331,125 814.5675 2A 4.05 Norfolk B March -Set 6.5 43,25 281.125 1138.556 K Se t-A ril 1 50 50 202.5 331.125 1341.056 26 6.32 Norfolk B March -Set 6.5 43,25 281.126 1776.71 K So 1-A dl 1 50 50 316 331.125 2092.71 2C 1.69 Norfolk B March -Set 0.5 43.25 281.125 475.1013 K Se t-A II 1 50 50 64.5 331,125 559.6013 2D 4.41 Norfolk B March -Set 6.5 43.25 281.125 1239,761 K Sept -April 1 50 50 220.5 331.125 1460.261 4B 3.75 Wa ram B March -Set 5.5 43.25 237.875 892.0313 K SOW -April 1 50 50 187.5 287.875 1079.531 4C 3.78 Wa ram B March -Se 1 5.5 43.25 237.875 899,1675 K Se t-A ril 1 50 50 189 287,875 1088.168 4D 2.37 We ram 8 March-Septj 5,5 43.25 237,876 563.7638 K Sept -April 1 50 50 118.5 287,875 682,2638 4E 4A Wa rain B March -Set 5.5 43.25 237.875 1046.65 K Se t-A rll 1 50 50 220 287,875 1266.65 5A 5.43 Norfolk D March -Jul 115.0 1.25 15 128.75 699.1125 N Se t-A rll 60 2.4 144 781.92 272.75 1481.033 5B 4.62 Norfolk D Match Jul 115.0 1.25 15 128.75 594.825 N Se t-A ril 60 2.4 144 665.28 272.75 1260.105 5C 3,67 Norfolk D March -Jul 115.0 1.25 15 128.75 472.5125 N Se t-A ril 60 2.4 144 528.48 272,75 1000.993 12412 1 2,83 Norfolk O June -Sol 42.0 4 168 475,44 0 0 168 475.44 2 9.57 O June -Set 42.0 4 168 1607.76 0 0 168 1607.76 3 10.71 O June -Set 42.0 4 168 1799,28 0 0 168 1799.28 5 5.33 O June -Set 42.0 4 168 895.44 0 0 168 895.44 3410 SUB2 7.07 PNortolk B March -Set 6.5 43.25 201.125 1987.554 K Se 1-A rll 1 50 50 353.5 331.125 2341.054 SUB4 4.47 B March Set 5.5 43.25 237.875 1063.301 K S t-A t 1 50 50 223.5 287,875 1286.801 SUBS 2.18 D March-Jui 115.0 1.25 15 128.75 280.675 1 N Seat -April 60 2.4 144 313.92 272.75 594.595 Totals: 89.11 16599.21 4529.1 23127.31 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soli 1st Crop Time to 1st Crop ist Crop Lbs NlAc Lbs N Total The N Acroarie Tvne Code Apply Yield Ibs N1Unit Residual IAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ae Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual lAc Utilized Total Lbs NIAc Total Ibs N Utilized 3410 1A 2.46 Norfolk B March -Sat 6.5 43.25 281.125. 691.5675 K Sept -April 1 50 50 123 331,125 814,5675 2A 4.05 Norfolk B March -Sat 6.5 43.25 281.125 1130.556 K Se t-A rEl 1 50 50 202.5 331.125 1341.056 213 6.32 Norfolk B March -Sat 6.5 43.25 201.125 1776.71 K Se l- rll 1 50 50 316 331,125 2092.71 2C 1.69 Norfolk B March -Set 0.5 43.25 261,125 475.1013 K Sa 1-A rll 1 50 50 84.5 331,125 559.6013 20 4,41 Norfolk B March -Set 6.5 43.25 281,125 1239.761 K Sept-Apfli. 1 50 50 220.5 331.125 1460.261 4B 3.75 Wa ram B March -Set 5.5 43.25 237,875 892.0313 K Sept -April 1 50 50 187.5 287.875 1079.531 4C 3.76 Wa rarn B March -Se 1 5.5 43.25 237.875 699.1675 K Se t-A ril 1 50 50 189 287,875 1088.168 4D 2.37 Wa am B March -Sept 5.5 43.25 237.875 563.7638 K SepLApAl 1 50 50 118.5 287.875 682.2638 4E= 4.4 Wa ram B March -Set 5.5 43.25 237.875 1046.65 K Se 1-A ri1 1 50 50 220 287.875 1266.65 5A 5,43 Norfolk O June -Set 35,0 4 140 760.2 0 0 140 760.2 5B 4,62 Norfolk O June -Set 35.0 4 140 646.8 0 0 140 646.8 5C 3.67 Norfolk 0 June -Sept 35.0 4 140 513.8 0 0 140 513.6 12412 1 2,83 Norfolk D March -July 115.0 1.25 15 128.75 364.3625 N Se t-A ril 60 2.4 144 407.52 272.75 771.8825 2 9.57 Norfolk D March-Juty 115.0 1,25 15 1 128.75 1232.138 N Sept-ASept-Ap Al 80 2.4 144 1378.08 272.75 2610.218 3 10.71 Norfolk D March -July 115.0 1.25 15 1 128.75 1376.913 N Se t-A rli 60 2.4 144 1542.24 272.75 2921.153 5 5.33 Norfolk D March-July115.0 1.25 15 1 128.75 688.2375 N Se t-A ril 60 2.4 144 767,52 1 272.75 1453.75$ 3410 SUB2 7.07 Norfolk B Mar0h•Sa i 6.5 43.25 281.125 1987.554 K Sept -April 1 50 50 353,5 331.125 2341.054 SUB4 4.47 Wa ram B March -Sot 5.5 43.25 237,875 1063.301 K Sep -April 1 50 50 223.5 287.875 1286.801 SUBS 2.18 Norfolk O Julie -Sept 35.0 4 140 305.2 0 0 140 305.2 Totals. 89.11 17661.81 6333.86 23995.67 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N 1 ton 50 lbs N / ton 1.25 lbs N 1 bushel 12 lbs N /.ton 0.12 lbs N 1 lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N 1 bushel 2.4 lbs N / bushel 50 lbs; N 1 acre 50 lbs; N / acre 2.5 lbs N / cwt 2.4 lbs N / bushel 4.0 lbs N 1 bushel 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. IlZU-71 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ /animal Farm Total/yr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder R072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 85.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids, The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. _ Tract Hydrant Soil . Type Crop Application Rate irdhr Application Amount '` inches 3410 1A Norfolk B 0.5 1- 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 2C Norfolk B 0.5 1 2D Norfolk B 0.5 1 4B Wagram B 0.6 1 4B Wagram B 0.6 1 4C Wagram B 0.6 1 4E Wagram B 0.6 1 5A Norfolk D 0.5 1 56 Norfolk D 0.5 1 5C Norfolk D 0.5 1 12412 1 Norfolk O 0.5 1 2 Norfolk O 0.5 1 3 Norfolk O 0.5 1 5 Norfolk O 0.5 1 3410 SUB2 Norfolk B 0.5 1 SUB4 Wagram B 0.6 1 SUB5 Norfolk D 0.5 1 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/ham combination. Grower must harvest at least half of the yield for ha each year. Application on Tract 12412 and all sub fields will be made with the aerway. The acreage and crops listed on this land are optional for PAN balance on this farm. Producer may plant millet in row crop rotation at the following rates: 275 (H) or 206 (G). Remember to deduct 15 Ibs. for residual N if millet is following beans. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M 1 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: Ywe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. i/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Toni W. King T Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: i2c _C119 Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued). 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 W A 0F L, �Qq Ot Michael F. Fasley, Governor William G. Ross Jr., Secretary a 3 g North Carolina Department of Environment and Natural Resources Q Alan W. Klimek, P.E. Director Division of Water Quality September 1, 2006 CERTIFIED MAIL L G DRETURN RECEIPT REQUESTEDiJCARROLL'S FOODS INCL�REG�DNAZOF�ICE C&MIFARM PO DRAWER 856 WARSAw, NC 28398 Subject: Phosphorus Loss Assessment Tool C&MIFarm Permit Number NCA282038 Facility 82-38 Sampson County Dear Sir or Ms.: The Division's records show that a completed PLAT Form has NOT been submitted for this facility. If our records are in error please resubmit the completed PLAT Form for this farm. There is a condition in your Animal Waste Management General NPDES Permit addressing the completion of the Phosphorous Loss Assessment Tool for your animal feeding operation upon notification by the Division of Water Quality (Division). Your NPDES Permit Number NCA282038 Condition 1.6 states: "If prior to the expiration date of this permit either the state or federal government establishes Phosphorus loss standards that are applicable to land application activities at a facility operating under this permit, the Permittee must conduct an evaluation of the facility and its CAWMP under the requirements of the Phosphorus loss standards to determine the facility's ability to comply with the standards. This evaluation must be documented on forms supplied or approved by the Division and must be submitted to the Division. This evaluation must be completed by existing facilities within six (6) months of receiving notification from the Division. The method of evaluation is the Phosphorous Loss Assessment Tool (PLAT) developed by NC State University and the Natural Resources Conservation Service. PLAT addresses four potential loss pathways: leaching, erosion, runoff and direct movement of waste over the surface. Each field must be individually evaluated and rated as either low, medium, high or very high according to its Phosphorus loss potential. The ratings for your farm must be reported to DWQ using the attached certification form. The PLAT forms must be kept as records on your farm for future reference. The Division's records show that you received the notification to conduct PLAT on October 14, 2005. To avoid possible enforcement action for a violation of your permit, The Division of Water Quality requests that the following items be addressed: N'AhCarolina lvatura!!y Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwa er ualitv.or Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recyded110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 1. Submit justification for not responding within 180 days of receipt of the PLAT notification Ietter. 2. Consult with your technical specialist and submit a written schedule for completing the PLAT evaluation. Failure to comply with the above conditions may result in a civil penalty assessment for the facility. Please be advised that this notice does not prevent the Division of Water Quality from taking enforcement actions for any past or future violation. Furthermore, the Division of Water Quality has the authority to levy a civil penalty of not more than $25,000.00 per day per violation. Please provide this office with a written response on or before September 30, 2006. If you have any questions regarding this request, please do not hesitate to contact me by email at duane.leith@ncmail.net or by phone at (919) 715-6186 or you may contact the Fayetteville Regional Office at (9I0) 433-3300. Thank you for your cooperation. Sincerely, Duane Leith Animal Feeding Operations Unit cc: Fayetteville Regional -Office, Facility File 82-38 . BARWICK AG SERVICES, LLC Appendix 1. Lagoon Sludge Survey Form A Farm Permit or DWO Identification Number CLINTON, NC 910-385-1000 Bull Run 82-38 B. Lagoon Identification C. Person(s) Taking Measurements Curtis Barwick D. Date of Measurement 12/16/2015 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer remote control boat w/ depth sonar b. Distance from the lagoon liquid surface to the bottom (soil) of the lagoon. pvc pipe c. Thickness of the sludge layer if making a direct measurement with "core sampler". F. Lagoon Surface Area (using dimensions at inside top of bank): 4.5 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed, so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. 4635 points measurd acres x 6 = with maximum of 24. (Using sketch and dimensions, develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed. Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet" (Appendix 2). Also, at the location of the pump intake, take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet (last row); this must be at least 2.5 ft when irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 1.3 J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.4 (use lagoon management plan or other lagoon records) L. Calculate the distance from the present liquid surface level to the Minimum Liquid Level 1.1 (Item K Minus Item I, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 10.1 N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): 4.5 0. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 5.6 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 3.4 0. If Item O is greater than Item P, proceed to the Worksheet for Sludge Volume and Treatment Volume. If Item O Is equal to or less than Item P, you do have to determine volumes. 3.9 at pump intake Completed by: Curtis Barwick Date: 12/16/2015 Print Name /Signature Appendix 3. Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid (sludge -free) treatment zone are determined from the information on the Lagoon Sludge Survey Form ( Items O and P, respectively). In this example, the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet. The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape, the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side aslope, calculate length and width at the midpoint of the layer, and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes, convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope, the "Prismoidal Equations" may be used. Example Your Lagoon 1. Average sludge Layer Thickness m 2.5 ft. 5.6 ft. 2. Depth of the lagoon from top of bank to bottom soil surface (D) 11 ft. 13.0 ft. 3. Slope = Horizontal/ vertical side slope (S) 3 3.0 4. Length at the top of inside bank (L) 457 ft. 840.0 ft. 5. Width at top inside slope (W) 229 ft, 260.0 ft. 6. Length at midpoint of sludge layer L,,,= L-2S(D-(T/2)) 398.5 ft. 778.8 ft. 7. Width at midpoint of sludge layer Wm W-25(D-(T/2)) 170.5 ft. 198.8 ft. 8_ Volume of sludge (Vs) Vs=L,,, Wn, T 169,860 ft3 867,022 ft3 9. Volume in gallons: Vs9=V`7.5 galjf13. 1,273,950 gal. 6,502,668 gal. 10. Thickness of existing liquid tmt. zone (Y) 3.5 ft 3.4 ft 11. Thickness of total treatment zone (Z) Z= T+Y 6 ft 9.0 ft 12. Length at midpoint of total tmt. zone LZ = L-2(S)(D-(Z12) 409 ft. 789.0 ft. 13, Width at midpoint of total tmt. Zone WZ = W-2(S)(D-(Z/2) 181 ft. 209.0 ft. 14. Volume of total treatment zone (Vz) Vz = Lz Wz Z 444,174 ft3 1,484,109 ft3 15. Ratio ( R ) of sludge layer volume to total Treatment Volume R = VsNz 0.38 0.58 If the ratio R exceeds 0.50, than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume (DSSV), subtract that volume from both the volume of sludge (Vs) (Item 8) and from the volume of total treatment zone (Vz) (Item 14), and take the ratio. Then, R = (Vs-DSSV)1(Vz - DSSV) Example: If DSSV = 85,000 ft3, then R = (169,860 - 85,000)1(447,174 - 85,000) = 84,860 / 362,174 = 0.24, 16, Design sludge storage volume (DSSV) 85,000 17. Ratio (R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0.58 PLAN OF ACTION (POA) FOR LAGOON SLUDGE REDUCTION Facility Number: 92 County: 'At-yOrc� Facility Name: ,. _ H 'D 3.,._� Certified Operator Name: CTaOperator#; �. *"Attach a copy of Lagoon Sludge Survey Form and volume worksheets Note: A certified Sludge Management Plan may be submitted in lieu of this POA. Lagoon # oon 2 Lagoon 3 Lagoon 4 oon 5 Lagoon 6 a. Lagoon Name/ Identifier b. Total 6ludge Depth (ft) g c. Studge Depth to be Removed for Compliance r Q d. Sludge Volume to be Removed (gallons) e. Sludge PAN (owl000 l� JC t Liquid PAN g. PAN R Sludge (Ibs) (d x e)/1000 Air Compliance Timeframes: If the sludge level Is equal to or higher than the stop pump level of the lagoon or if the sludge Ievel results in an elevated waste analysis, a sludge management plan that meets the requirements of SB Interagency Group Guidance Document 1.26 must be prepared by a technical speaalist and submitted to DWR within 90 days. Work to reduce the sludge level must begin within another 180 days. Compliance with NRCS Standard 359 must be achieved within two years of the original sludge survey. If the sludge level is nor-compliard but below the stop pump level of the lagoon, a POA must be filed vftln 90 days and compliance wtth MRCS Standard 360 must be achieved within two years of the original sludge survey indicating non- mmpllance. If future sludge surveys do riot stow improvement in sWge levels, DWR may require the owner to develop a sludge management plan that meets the mquirernerhts of SS Interagency Group Guidance Document 1.26. SPOA 3-22-2010 Page 1 of 2 " ., , NARRATIVE: Use this section to describe the method(s) that will be used to lower the sludge depth. If microbe use is planned, specify the product to be used. SICf'P G �C�� . �, �^r} � � � s=��,�� �` n.� ��•� to I'I,S /�y�._ X-Ci 'fn I I hereby certify that I have reviewed the Information listed above and Included within the attached Plan of Action, and to the best of my knowledge and ability, the Information Is accurate and correct I further certify and acknowledge that compliance with regard to sludge accumulallon must be achieved within two years of the orlgfnal sludge survey Indicating non-compliance. Sludge Survey Date: H 0 3 Fw ws 4�44 1n1...ems Facility Owner/Manager (print) FacHY0 Own na r (si at ) Compliance Due Date: 9- 20 -/y Phone: ), - / 7/ 4V Date: ,-)11.7,,� - Return this form to; Animal Feed#rig Operations Unit NC Division of Water Resources 1636 Mail Service Center Re#eigh, NC 276WI636 SPOA 3-22 2010 Page 2 of 2 Sludge Managementf0peration Plan Sludge Management Guidance Lagoon evaluation data developed by NCSU and a review of lagoon management records of several lagoons showed that the treatment capability of the swine lagoons evaluated in NC was not significantly adversely affected by sludge accumulations of 50% or more of the planned treatment volume of the lagoon. Therefore it is felt that it is permissible to allow sludge accumulation into the planned treatment zone of properly monitored and managed lagoons provided that: • Nutrient values of the lagoon effluent are within the normal operating range. • There is no noticeable increase in lagoon odor. • Nutrients land applied from the lagoon are properly accounted for in the application plan (WUP) with no excess application_ • Stop pump level is easily attained with no adverse deposbon of sludge into the temporary storage Sludge Management Sludge in my lagoon will be managed by the following: • Adequately monitor to define sludge volume, location, and rate of accumulation by conducting an annual sludge survey. • Maintain a minimum 2.5 feet deep zone, free of sludge at the pump intake during irrigation. • Position the pump intake and manage the irrigation operation such that the material Irrigated is not more concentrated than the nutrient analysis samples. • Sufficient monitoring to address concerns that nutrients are not over applied. • Other items as required by DWQ. Rib E N R North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor HD3 Farms of the Carolinas. LLC C&MI P.O. Box 535 Elizabethtown, NC 28337 Dear HD3 Farms of the Carolinas. LLC: Division of Water Quality Coleen H. Sullins Dee Freeman Director Secretary March 24, 2011 RECEIVED i APR 0 1 2011 DENR-FAYETTEVILLE REGIONAL OFFICE Subject: Certificate of Coverage No. AWS820038 C&MI Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your Notification of Change of Ownership received March 23, 2011, we are hereby forwarding to you this Certificate of Coverage (COC) issued to HD3 Farms of the Carolinas, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. This approval shall consist of the operation of this system including, but not limited to. the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the C & M 1. located in Sampson County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 6000 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other - if this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. The CDC shall be effective from the date of issuance until September 30, 2014, and shall hereby void Certificate of Coverage Number AWS820038 dated October 1. 2009. Pursuant to this CDC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this CDC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this CDC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Please pay careful attention to the record keeping and monitoring conditions in this permit. Record keeping forms are unchanged with this General Permit. Please continue to use the same record keeping forms. 1536 Mail Service Center, Ralei n, North Carolina 27699-1336 L ocatbn: 2728 Capita! Blvd., Ralei�gn, Non. Camlina 27604 One ?none: 919-733-3221 1=,.X: 919-715-05K i Ccummer Service: 1-877-623-6748 N orth C arolliin a .•i?arnei: vnvw.ncwa;er?uafity.atg ���tYi ���L L� An EQUal pHpp,^,t;n¢y', mat,v? tv r ETolcyer If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 2T .0105(h) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any -lagoon, storage pond, or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, then an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Unit for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition H.22 of the General Permit, waste application shall cease within four (4) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/waming information for your county by calling the Raleigh, NC National Weather Service office at (919) 515-8209, or by visiting their website at: ww-w.erh.noaa.gov/er/rah/ This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection Staff may be reached at (910) 433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-3221. Sincerely, for Coleen H. Sullins Enclosure (General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Aquifer Protection Section Sampson County Health Department Sampson County Soil and Water Conservation District APS Central Files (Permit No. AWS820038) AFO Notebooks Revels, Rick From: Greg Carr [GregCarr@murphybrownllc.com] Sent: Saturday, February 06, 2010 10:38 PM To: Revels, Ricky Cc: David Nordin; Kraig Westerbeek Subject: Freeboard Mr. Revels, I am sending this email to serve as notification to you and the division that following the rainfall received on 2-5-10 the following facilities are operating out of compliance. 20463 Facility # 82-464 16 inches )Y° Z o 1 0 D D 7 4 1 37131 Facility #82-341 18.5 inches Z !J Gid e-N r'- 1 l 0, 'ZD 10 DO '7 5-0 C8M1 Facility # 82-038 18 inches - `'" d p'"°` ZD p -6� A 30 day POA will be submitted to the division. If you have any questions please feel free to email me or call me at 910- 990-6829. Greg Carr Murphy -Brown LLC 1 Michael F. Easley, Governor William G. Ross Jr.. Secretary AUG. 138 a North Carolina Department of Environment and Natural Resources Coleert H. Sullins Director Division of Water Quality August 11, 2008 Murphy -Brown, LLC C & M I PO Box 1139 Wallace, NC 28466 Subject: Sludge Compliance Requirement Change Dear Permittee: In accordance with Condition 11I.19 of State General Permit AWG100000, your facility is required to maintain compliance regarding sludge accumulation in your animal waste treatment lagoon(s). As you know, the previous compliance limit was to have a minimum of four (4) feet of treatment depth between the designed stop pump and the average elevation of the top of the sludge blanket. This requirement was based on NRCS Standard No. 359, which was recently modified. As of July 2008, Standard No. 359 does not use the 4-foot requirement. Sludge compliance is now to be based on the sludge volume as a percentage of the total treatment volume. The revised Standard states that sludge accumulation in the permanent treatment zone must be less than 50% of the planned treatment volume. Also, there must be a minimum of 2.5 feet of liquid above the sludge at the pump intake location. If either of these conditions is not met then sludge must be removed or managed in accordance with an approved Plan of Action for Lagoon Sludge Reduction (POA). A new sludge survey worksheet has been developed to calculate sludge and treatment volumes to determine compliance. Our records indicate that you have filed a Sludge POA for one or more of the lagoons at your facility. Based on the changes to the sludge requirements in Standard No. 359, your lagoon(s) may already be in compliance without any sludge removal. Using your lagoon design (or as - built information) and current sludge survey measurements, complete the NEW sludge survey worksheet. If you have any difficulty in locating or understanding your lagoon design information, please contact your technical specialist or county Soil & Water office. Npjp hCarolina A"Iturallil Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet; ulvw.ncwatemualitv.om Location: 2728 Capital Boulevard Raleigh. NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 An Equal OpporluriglAffirmative Action Employer— 50% Recydedl10% Post Consumer Paper Send both sludge survey worksheets, OLD and NEW, to the address below if you feel that your lagoon(s) is in compliance and wish to withdraw your POA. Our staff will review the information and notify you of our decision. NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 If you have any questions about the new sludge requirement, sludge survey worksheet, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733- 3221. Sincerely, Keith Larick, Supervisor Animal Feeding Operations Unit Enclosures cc (w/o enclosures): Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - AWS820038 , 9a NCDENt North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director AQUIFER PROTECTION SECTION November 18, 2010 CERTIFIED MAIL RETURN RECEIPT REQUESTED Murphy -Brown. LLC C&MI PO Box 856 Warsaw, NC 28398-0856 Subject: NOTICE OF DEFICIENCY C&M 1, Facility 482-038 A WS820038 Sampson County NOD-2010-PC-1 131/ Incident no 201000754 To Whom It May Concern: Dee Freeman Secretary On February 6. 2010, staff of the NC Division of Water Quality (DWQ), Aquifer Protection Section (APS) was notified by Greg Carr of a high freeboard level in the lagoon. We wish to thank Mr. Carr for notifying DWQ of this incident. As a result of this incident, you are herebv notified that, having been permitted to have a non -discharge permit for the subject animal waste disposal system pursuant to 15A NCAC 21' Section .1300, you have been found to be in violation of vour Certified ,animal Waste Management Plan and the Swine Waste System General Permit No. AWG100000 that you are covered to operate under, as follows: Deficiency .1: Failure to maintain waste levels in your lagoon/storage ponds in accordance with the facility's Certified Animal Waste Management Plan in accordance with Condition V. 2. of Swine Waste System General Permit No. AWG 100000. AQUIFER PROTECTION SECTION 225 Green St., Ste 714 Fayetteville, North Carolina 28301 One Phone: 910.433-33001 FAX : 910-086-07071 Customer Service: 1-877-623-674$ North Cal Olt Yld Intemel: www,h20.enr.state.nc.us tl l� An Equal Opportunely1AffirmativeAction'=mnloyer / a " roll/ Cont. Page Two November 18, 2010 C&.M T On February 6, 2010 a lagoon/storage pond level was documented at 13 inches. A level of 19 inches is the maximum level allowed by your permit and Certified Animal Waste Management Plan. Required Corrective Action for Deficiency 1: DWQ has received a copy of your 30 Day Plan of Action (POA) for the high freeboard occurrence. Take all necessarti, additional steps to insure lagoon levels remain in compliance with Section 2 of your permit. You are required to take any necessary action to correct the above deficiency and to provide a written response to this Notice within 30 days of receipt of this letter. Please include in your response all corrective actions already taken and a schedule for completion of any corrective actions not addressed. If you have any questions concerning this Notice. please contact our office at (910)-433-3300. Sincerely, q, 6) J "'liqv) Robert Marble Environmental Specialist Fayetteville Regional Office cc: Keith Larick - CAFO Unit Sampson County Soil and Water Conservation District NCDS WC -FRO FRO Compliance Animal Files Murphy -Brown, LLC a rn 0 Co Postage -1 C@rdfiLd Fea Postmark C3 Return Receipt Fee Here O (Endorsement Required) y 7 0 Restricted Delivery Fee (Endorsement Required) CJ rl Total Postage & Fees Ln Fla Sent To a� -,6z2 L ------------------------------------------------- or PO Box No. Q Cl------------------------------------------------------ �.- Srat, 1a - G z h ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. • Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the maifpiece, or on the front if space permits. 1. Article Addressed to: MURPHY-BROWN[, LLC PO BOX 856 WARSAW, NC 28398-0856 A. Si tyre X B. Rpoeived by( D. Is delivery address different from If YES, enter delivery address below: ❑ Agent 3. Service Type ❑ Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2. . 7001 2510 0000 6682 8031 PS Form 3811, February 2004 Domestic Return Receipt 1025ss0241-1540 Murphy-Brownur- MBE LNM December 20, 2010 ATfN: Robert Marble NCDENR Division of Water Quality Aquifer Protection Section 225 Green St., Suite 714 Fayetteville, NC 28301 785 Hwy. 24150 Warsaw, NC 28398 Subject: Notice of Deficiency Farm C&MI, Facility #82-038 AWS820038 Sampson County NOD-2010-PC-11311 Incident No. 201000754 Dear Mr. Marble, RECEIVED DEC 2 2 2010 DENR-FAYETTEVILLE REGIONAL OFFICE This letter is being sent in response to a Notice of Deficiency letter issued by your office on the above mentioned facility owned by Murphy Brown, LLC. This facility was impacted by chronic rainfall which saturated application Melds. These conditions did not allow us to land apply in accordance with permit conditions for a period of time. Instead of land applying in a manner that would have possibly caused there to be ponding or runoff, we stored the excess rainfall in our lagoon system. As soon as the weather and field conditions allowed, land irrigation resumed. The facility was brought back in compliance per the 30 day plan of action. If you have any questions regarding this matter, please do not hesitate to call me at (910) 990-0829 or email me at gregcarr@murphybrownllc.com. Sincer y, Greg Carr Environmental Resource Specialist Murphy Brown East Waste Management Plan Changes Facility 'i�a-- 3 'R, Farm ry1 f RECCIVCO JUL. 2 6 2007 QENR - FA*TrRILE REGIONAL OFRCE This farms Waste Management Plan has made the following changes: Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: Date Murphy -Brown, LLC Grower(s): Farm Name: 7/24/2007 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC C&Mi County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28388 RECEIVED JUL- 2 6 2007 OENR-FAYEiiEVILI_E REGIONALOFRCf The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gal/yr Farrow to Feeder 4015 gallyr gaVyr Farrow to Finish 10585 gailyr gallyr Wean to Feeder 223 gallyr gallyr 6000 Feeder to Finish 986 gaYyr 5,916,000 gall Total 5,916,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity 7 e Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibs/yr Farrow to Feeder 6.5 Ibslyr lbs/yr Farrow to Finish 26 Ibslyr lbslyr Wean to Feeder 0.48 lbslyr Ibslyr 6000 Feeder to Finish 2.3 Ibslyr 13,800 lbslyr Total 13,800 lbslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner_ LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 89.11 Total N Required 1st Year: 24055.4713 Total N Required 2nd Year: 27034.5613 Average Annual Nitrogen Requirement of Crops: 25,545.02 Total Nitrogen Produced by Farm: 13,800.00 Nitrogen Balance for Crops: (11,745.02) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field irrigated Soil 1sl Crop Time to 1st Crop 1st Crop Lbs WAC Lbs N Total Ibs N Acres e Type Code Apply Yield Ibs NlUnit Residual lAc Ullllzad 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code t Yield Ibs WUnll Residual lAc Utilized Total Lbs NlAc Total Ibs N Witized 3410 1A Norfolk B March -Set 6.5 43.25 281.125 691.5675 K Sept -April 1 50 50 123 331.125 814.5675 2A Norfolk B March -Sot 6.5 43.25 281.125 1138.558 K Sept -April 1 50 50 202.5 331.125 1341.056 26 fl4,41 Norfolk B March -Set 6.5 43.25 201.125 1776.71 K Se t-A ri1 1 50 5o 316 331.125 2092.71 2C Norfolk B March -Se t 6.5 43.25 281,125 475.1013 K Se t-A M 1 50 50 84.5 331.125 5S9.6013 20 Norfolk B March -Set 6.5 43.25 281.125 1239.761 K Se t-A riI 1 50 50 220.5 331.125 1460.261 4B Wa ram B March -Set 5.5 43.25 237.875 892.0313 K Se t-A riI 1 50 50 187.5 287,875 1079.531 4C 3.78 Wa ram B March -Set 5.5 43.25 237,875 899.1675 K Se t-A riI 1 50 50 189 287.875 1088A68 4❑ 2.37 Wa ram B March -Se 1 5.5 43,25 237,875 563.7638 K Se t-A riI 1 50 50 118.5 287.875 682.2638 4E 4.4 Wa ram B Marc -Se 1 5.5 43.25 237.875 1046.65 K Se t-A riI 1 50 50 220 287.075 1266.65 5A 5.43 Norfolk B March -Set 0.5 43.25 281.125 1526.509 K Sept -April 1 50 50 271.5 331.125 1798.009 58 4.62 Norfolk B March -Set 6.5 43.25 281.125 1298.798 K Se t-A riI 1 50 50 231 331.125 1529,798 5C 3.67 Norfolk B March -Set 6,5 43.25 281.125 1031.729 K Se t-A riI 1 5o 50 183.5 331.125 1215.229 12412 1 2.83 Norfolk O June -Set 42.0 4 168 475.44 1 0 0 168 475.44 2 9.57 Norfolk O June -Set 42.0 4 168 1607.76 0 0 168 1607.76 3 10,71 Norfolk 0 June -Set 42.0 4 168 1799.28 0 0 168 1799.28 5 5,33 Norfolk O June -Set 42.0 4 168 895.44 0 0 168 895.44 3410 SUB2 7.07 Norfolk B March -Set 6.5 43.25 281.125 1987.554 K Sept -April 1 50 50 353.5 331,125 2341.054 SUB4 4.47 Wa rani B March -Set 5.5 43.25 237.875 1063,301 K Seat -April 1 50 50 223.5 287.875 1 1286.801 SUB5 2.18 Norfolk B March -Set 6,5 43.25 281.125 612.8525 K Sept -April 1 50 50 109 331.125 721.8525 H24035.47 Totals., 89,11 21021.97 3033.5 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NlAc Lbs N Total Ibs N Acrea e Type Code At3plv Yield Ibs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total ibs N Code Apply Yield Ibs NlUnit Residual !Ac Utilized Total Lbs NIAc Total ibs N Utilized 3410 1A 2.46 Norfolk B March -Set 6.5 43.25 281,125 691.5676 K So t-A riI 1 50 50 123 331.125 814.5675 2A 4.05 Norfolk B March -Set 6.5 43.25 281.125 1138.556 K Sept -April 1 50 50 202.5 331.125 1341.056 23 6.32 Norfolk 8 March -Set 6.5 43.25 281.125 1776.71 K Se t-A ril 1 50 50 316 331.125 2092.71 2C 1.69 Norfolk B March -Set 6.5 43.25 281.125 475.1013 K Sept -April 1 50 50 84.5 331.125 569.6013 2D 4A Norfolk B March -Set 6.5 43.25 281.125 1239.761 K Se I -A riI 1 50 50 220.5 331,125 1460.261 4B 3.75 Wa ram 9 March -Set 5.5 43.25 237.875 892.0313 K Se t•A nl 1 50 50 187.5 287.875 1079.531 4C 3.78 Wa ram B March -Set 5.5 43.25 237.875 899.1675 K Se t-A riI 1 50 50 169 287.875 1088.168 4D 2.37 Wa ram B March -Set 5.5 43.25 237.876 563,7630 K Se t-A riI 1 50 50 118.5 287,075 682.2638 4E 4.4 Wa ram B March -Set 5.5 43.25 237.875 1046.65 K Se t-A riI 1 50 50 220 287.875 1266.65 5A 5,43 Norfolk B March -Se 1 6.5 43.25 281.125 1526.509 K Se t-A nl 1 50 50 271.5 331,125 1798.009 56 4.62 Norfolk B March -Set 6.5 43.25 281,125 1298.798 K Se 1-A riI 1 50 50 231 331.125 1529.798 5C 3.67 Norfolk B March -Se 1 6.5 43,25 281.125 103i.729 K Se I -A riI 1 50 50 183.5 331.125 1215.229 12412 1 1 2.83 Norfolk D Feb15-June 115.0 1.25 15 128.75 364.3625 N Sept -April 60 2.4 144 407,52 272.75 771.8825 21 9.57 Norfolk D Fab15-Junel 115.0 1.25 15 1 128.75 1232.138 N Se t-A rii 60 2.4 1 144 1378.08 272.75 2610.218 3 10.71 Norfolk D Feb15-June 115.0 1 1.25 15 128.76 1378.913 N Se t-A riI 60 2.4 144 1542.24 272.75 2921.153 5 5.33 Norfolk D Febl5-June 115.0 1.25 15 128.75 686.2375 N Sept -April 60 2A 144 767.52 272.75 1453,758 3410 SUB2 7,07 Norfolk B March t 6.5 43.25 281.125 1987.554 K Se l-A riI 1 50 50 353.5 331.125 2341.054 SUB4 4,47 Wa ram B March -Set 5.5 43.25 237.875 1063.301 K Sepi-April 1 50 50 223.5 287.875 1286.801 SUB5 2.18 Norfolk B March-5e t 6.5 43,25 281.125 612.8525 K Sept -April 1 50 1 50 109 331.125 721.8525 Totaf5: 89,11 19905.7 7128.86 27034.56 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay 1 Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 lbs N 1 bushel 50 lbs N I ton 50 lbs N 1 ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N 1 lbs lint 50 lbs N 1 ton 50 lbs N / ton 1.3 lbs. N 1 bushel 2.4 lbs N 1 bushel 50 lbs N 1 acre 50 lbs N 1 acre 2.5 lbs N I cwt 2.4 lbs N 1 bushel 4.0 lbs N 1 bushel 40 lbs N 1 acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Total/ Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 86.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with sail type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs_ This rate is limited by initial soil moisture content, soil structure, soii texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once ,every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr inches 3410� 1A Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 2C Norfolk B 0.5 1 2D Norfolk B 0.5 1 4B Wagram B 0.6 1 4B Wagram B 0.6 1 4C Wagram B 0.6 1 4E Wagram B 0.6 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 5C Norfolk B 0.5 1 12412 1 Norfoik O 0.5 1 2 Norfolk O 0.5 1 3 Norfolk O 0.5 1 5 Norfolk O 0.5 1 3410 SUB2 Norfolk B 0.5 1 SUB4 Wagram B 0.6 1 SUB5 Norfolk B 0.5 1 6 of 8 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/hay combination. Grower must harvest at least half of the yield for hay each year. Application on Tract 12412 and all sub fields will be made with the aerway. The acreage and crops listed on this land are optional for PAN balance on this farm. Producer may plant millet in row crop rotation at the following rates: 275 (H) or 206 (G). Remember to deduct 15 Ibs. for residual N if millet is following beans. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M 1 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Signature: Murphy -Brown, LLC Name of Manager (if different from owner): Signature: -- T )alue- O rA 0 r- Name of Technical Specialist: Toni W. King Affiliation: _ Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: kA-0-1 Date _a`14 Date Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen, 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels, pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 July 1, 2007 Murphy -Brown, LLC C&MI PO Box 856 Warsaw, NC 28398 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Deparunent of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality 2 7 2:-.7 Subject: Certificate of Coverage No. AWS820038 C&MI Animal Waste Management System Sampson County Dear Murphy -Brown, LLC: In accordance with your application received on II-Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the C & M 1, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 6000 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition HL 19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.nowaterguality.or Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Reryded110% Post Consumer Paper one N6fthCarolina �7Uatura!!y Raleigh. NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-60" Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG 100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820038 Facility Waste Management Plan Changes Sz-38 Farm C � Ak RECEIVED APR 2 l 2005 IENR-FAYETT LLEREGIONAL OFACE This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records Other Comments: G a � w: 4-zs-a5 Date /L.444-b�k 4L .Xt4 t r� "f POID � ,v Murphy -Brown, LLC Growers): Farm Name: 4/25/2005 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC C & M 1 County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. a 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. time must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, A tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 6000 Feeder to Finish 986 2aYyr 5,916,000 galyr Total 5,916,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr lbslyr Farrow to Feeder 6.5 Ibslyr lbslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 6000 Feeder to Finish 2.3 Ibsl r 13,800 Ibslyr Total 13,800 lbslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 90.54 Total N Required 1st Year: 24467.1325 Total N Required 2nd Year: 27446.2225 Average Annual Nitrogen Requirement of Crops: 25,956.68 Total Nitrogen Produced by Farm: 13,800.00 Nitrogen Balance for Crops: (12,156.68) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Soll 1st Crop Time to tat Crop isl Crop LbS NlAc Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs NlUnit Residual /Ac Utillzed 2nd Crop Time to 2nd Crop 2nd Crop Lbs N1Ac Lbs N Total tbs N Code Apply Yield Ibs NlUnit Residual /Ac Utilized Total Lbs NlAc Total Ibs N Utilized 3410 1A 2,46 Norfolk B March -Set 6.5 43.25 281.125 691.5675 K Se t-A nl 1 50 50 123 331,125 814.5675 2A 4,05 Norfolk B March -Set 6.5 43.25 281.125 1138.556 K Sept -April 1 50 50 202.5 331.125 1341.056 26 6.32 Norfolk B March -Set 6.5 43.25 281,125 1776.71 K Sept -April 1 50 50 316 331.125 2092.71 2C 1.69 Norfolk B March -Set 6.5 43.25 281.125 475,1013 K Sept -April 1 50 50 84.5 331.125 559.6013 20 4.41 Norfolk B March -Sept 6.5 43.25 261.125 1239.761 K Sept -April 1 50 50 220.5 1 331,125 1460.261 4A 1,43 Wa ram B March -Set 5.5 43.25 237.875 340,1613 1 K Se t-A riI 1 1 50 50 71.5 287.875 411.6613 4B 3.75 1 Wa ram I B I Mash -Set 5.5 43.25 237.875 692.0313 1 K Se t-A riI 1 1 1 50 50 187.5 287.875 1079.531 4C 3,78 1 Wa ram B March -Set 5.5 43,25 237,875 899.1675 K Sept -April 1 1 50 50 189 287.875 1088.168 40 2.37 Wa ram B March -Set 5.5 43.25 237.875 563.7638 K Sept -April 1 50 50 118.5 287.875 682.2638 4E 4.4 Wa ram B March -Set 5.5 43.25 237.875 1046,65 K Sept -April 1 50 50 220 287.875 1265.65 5A 5.43 Norfolk B March -Set 6.5 43.25 2B1.125 1526.509 K Se t-A riI 1 50 50 271.5 331,125 1798.009 5B 4.62 Norfolk B March -Set 6.5 43.25 251.125 1298.798 K Se 1-A riI 1 50 50 231 331.125 1529.798 5C 3.67 Norfolk B March -Set 6.5 43.25 261.125 1031.729 K Se t-A riI 1 50 50 183,5 331.125 1215.229 12412 1 2.83 Norfolk 0 June -Sept 42.0 4 166 475,44 0 0 168 475.44 2 9,57 Norfolk O June -Set 42.0 4 168 1607,76 0 0 168 1607,76 3 10.71 Norfolk O June -Set 42.0 4 168 1799.28 0 0 168 1799.28 5 5.33 Norfolk O June -Se 1 42.0 4 168 895.44 0 0 168 895.44 3410 SUB2 7.07 Norfolk B March -Se 1 6.5 43.25 281,125 1987.554 K Sept -April 1 50 50 353.5 331.125 2341.054 SUB4 4.47 Wa ram B March -Set 5.5 43,25 237.875 1063.301 K Sept -April 1 50 50 223.5 287.875 1286.801 SUB5 2.18 Norfolk B March -Set 6.5 43,25 281,125 612.8525 K Sept -April 1 50 50 109 331A25 721,8525 L Totals: 90.54 21362.13 3105 24467.13 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop tst Crop Lbs NIAc Lbs N Total Ibs N Acrea e Type Code Apply Yield Ibs NlUnit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Coda Apply Yield Ibs NlUnit Residual IAc Utilized Total Lbs N1Ac Total Ibs N Utilized 3410 1A 2.46 Norfolk B March -Set 6.5 43.25 281.125 691.5676 K Sept -April 1 50 50 123 331.125 814.5675 2A 4.05 Norfolk B March -Set 6.5 43.25 281.125 1138.5% K Sept -April 1 50 50 202.5 331.125 1341.056 28 6,32 Norfolk B March -Set 6.$ 43.25 281.125 1776.71 K Sept -April 1 50 50 316 331.125 2092.71 2C 1,69 Norfolk B March -Set 6.5 43.25 281.125 475,1013 K Sept -April 1 50 50 84.5 331.125 559.6013 2D 4.41 Norfolk B March -Set 6.5 43.25 281.125 1239.761 1 K Se t-A ril 1 50 1 50 220.5 331.125 1460.261 4A 1,43 Wa ram B March -Set 5.5 43,25 237.875 340.1613 1 K Se t-A rib 1 50 1 50 71.5 287.875 411.6613 4B 3.75 Wa ram I B March -Set 5.5 43.25 237.875 892.0313 1 K Se t-A Hi 1 50 1 50 1 187,5 287,875 1079.531 4C 3.78 Wa ram B March -Set 5.5 43.25 237.875 899.1675 K Se 1-A ril 1 50 50 1 189 287.875 1088.168 4D 2.37 Wa ram B March -Set 5.5 43.25 237.875 563.7638 K Sept -April 1 50 50 118.5 287.875 682,2638 4E 4.4 Wa ram B March -Set 5.5 43.25 237,875 1046.65 K Sept -April 1 50 50 220 287.875 1266.65 5A 5.43 Norfolk B March -Set 6.5 43.25 281.125 1526.509 K Sept -April 1 50 50 271.5 331.125 1798.009 5B 4.62 Norfolk B March -Set 6.5 43.25 281.125 1298.798 K Sept -April 1 50 50 231 331.125 1529.798 5C 3.67 Norfolk B 1 March -Set 6.5 43.25 281.125 1031.729 K Sept-ASept-Ap rii 1 50 50 163.5 331.125 1215.229 12412 1 2.83 Norfolk D March-Ju 115.0 1.25 15 128,75 364.3625 N Se t-A ri1 60 2.4 144 407.52 272.75 771,8825 2 9.57 Norfolk D March-Juty 115.0 1.25 15 128.75 1232.138 N Se t-A ri1 60 2.4 144 1378.08 272.75 2610.218 3 10.71 Norfolk D March-Jut 115.0 1.25 15 128,75 1378.913 N Sept -April 60 2.4 144 1542.24 272.75 2921.153 5 5.33 Norfolk D March -July 115.0 1.25 15 128.75 686.2375 N Sept -April 60 2.4 144 767.52 1 272,75 1453.758 3410 SUB2 7.07 Norfolk 6 March -Set 6.5 43.25 281.125 1987,554 K Se hA rii 1 50 50 353.5 331.125 2341,054 8UB4 4.47 Wa ram B March -Set 5.5 43.25 237.875 1063.301 K Sept -April 1 50 50 223.5 287.875 1286.801 SUB5 2.18 Norfolk B March -Set 6.5 43.25 281.125 612.8525 K Sept -April 1 50 50 109 331.125 721.B525 I Totals: 90.34 20245.86 7200.36 27446.22 3(b) of 8 Reception Area Specifications Optional Crap Rotation for Spring 2005 - Spring 2006 Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs NIAc Lbs N Total Ibs N Acreage Type Code Apply Yield Ibs NIUnit Residual fAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual IAt Utilized Total Lbs N/Ac Total Ibs N Utilized 3410 1A 2.46 Norfolk B March-Sa 6.5 43.25 281 691.5675 K 5e t-A ril 1 50 50 123 331.125 814.5675 2A 4.05 Norfolk B March -So t 6.5 43.25 261 1138.556 K Se t-A ril 1 50 50 203 331.125 1341.056 26 6.32 Norfolk B March -Sept t 6.5 43.25 281 1776.71 K Se i-A HI 1 50 50 316 331.125 2092.71 2C 1.68 Norfolk B March -Sep t 8-5 43.25 281 475.1013 K Se t-A di 1 50 50 85 331.125 559,6013 2D 4.41 Norfolk B March -Sept 6.5 43.25 261 1239.761 K Se t-A ril 1 50 50 221 331.125 1460.261 4A 1.43 Wa ram B MarchSe t 5.5 43.25 238 340.1613 K Se t-A 01 1 50 50 72 287.875 411.6613 4B 1 3.75 Wa ram I B March -Sept 5.5 1 43.25 1 236 892.0313 K I Se t-A ril 1 1 1 50 1 50 188 267875 1079,531 4C 3.78 Wa ram I B March -Sept 5.5 43.25 238 899.1675 K Se t-A rll 1 50 50 189 287.875 1088.168 40 2.37 Wa ram B March -Set 5.5 43,25 238 563.7638 K Se I -A ril 1 50 50 119 1 287.675 682.2638 4E 4.4 Wa ram B March -Set 5.5 43.25 238 1046.65 K Se -A dl 1 50 50 220 287.875 1266.65 5A 5.43 Norfolk D Marrh-Joly 115.0 1.25 144 780.5625 K Sept -April 1 75 75 407 218.75 1187.813 5B 4.62 Norfolk D March-Ju! 115.0 1.25 144 664,125 K Se t-A rll 1 75 75 347 218.75 1010.625 5C 3.67 Norfolk D March -July 115.0 1.25 144 527.5625 K Se t-A ril 1 75 75 275 218.75 802.8125 12412 1 2.83 Norfolk D March -July 115.0 1.25 15 129 364.3625 N Se t-A rll 60 2.4 144 408 272.75 771.8825 2 1 9.57 Norfolk D March -July 115,4 1 1.25 15 1 129 1232.138 1 N Sept -April 1 60 2.4 144 1378 272.75 2610.218 3 10.71 Norfolk I D March-JuIV 115.0 1.25 15 129 1378.913 N Sept -April 60 2.4 144 1542 272.75 2921.153 5 5.33 Norfolk D March -July 115.0 1.25 15 129 686.2375 N Se t-A rll 60 2.4 144 768 272.75 1453.758 3410 SUB2 7.07 Norfolk B Mash -Set 6.5 43.25 281 1987.554 K Sept -April 1 s0 50 354 331.125 2341.054 SUB4 4.47 Wa ram B MerehSe t 5.5mm= 43.25 238 1063.301 K Se t-A ril 1 50 50 224 287.875 1286.801 SUBS 2.18 Norfolk B March -Set 6.5 43.25 281 612,8525 K Sept -April 1 50 50 109 331.125 721.8525 Totals: 90.54 18361.08 7543.36 25904.44 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 lbs N 1 bushel 50 lbs N 1 ton 50 lbs N 1 ton 125 lbs N 1 bushel 12 lbs N 1 ton 0.12 lbs N 1 lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N / bushel 2A lbs N 1 bushel 50 lbs N 1 acre 50 lbs N I acre 2.5 lbs N / cwt 2.4 lbs N 1 bushel 4.0 lbs N 1 bushel 40 lbs N / acre 1 yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT rlanimal Farm Totat/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid Bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 86.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inthr * inches 3410 1A Norfolk B 0.5 1 2A Norfolk B 0.5 1 2B Norfolk B 0.5 1 2C Norfolk B 0.5 1 2© Norfolk B 0.5 1 4A Wagram B 0.6 1 4B Wagram B 0.6 1 4C Wagram B 0.6 1 4E Wagram B 0.6 1 5A Norfolk B 0.5 1 5B Norfolk B 0.5 1 5C Norfolk B 0.5 1 12412 1 Norfolk O 0.5 1 2 Norfolk O 0.5 1 3 Norfolk O 0.5 1 5 Norfolk O 0.5 1 3410 SUB2 Norfolk B 0.5 1 SUB4 Wagram B 0.6 1 SUBS Norfolk B 0.5 1 6of8 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/hay combination. Grower must harvest at least half of the yield for hay each year. Application on Tract 12412 and all sub fields will be made with the aerway- The acreage and crams listed on this land are optional for PAN balance on this farm. Beginning spring of 2005, Field 5, pulls a-c will be planted in corn/small grain graze rotation. In the spring of 2006, this field will be re -sprigged with bermuda. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M 1 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 28 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: Date Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: -ZS-aS Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc_). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 ANIMAL FACILITY ANNUAL CERTIFICATION FORM 0 Certificate of Coverage or Permit Number NCA282038 County Sampson Year 2003 Facility Name (as shown on Certificate of Coverage or Permit) C & M I Operator in Charge for this Facility Blake Moore Certification # 26555 Land application of animal waste as allowed by the above permit occurred during the past calendar year X Yes No. If NO, skip Part I and Part I1 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part 1: Facilitv Information: 1. Total number of application Fields 26 Pulls ❑ (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): F-12/P-NIA Total Useable Acres approved in the CAWMP 93.96 2. Total number of Fields &3"or Pulls ❑ (p6!ase check the appropriate box) on which land application occurred during the year: F-6/P-NIA Total Acres on which waste was applied 62.54 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 8 782.80 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: 33.507.06 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year ❑ tons ❑ or gallons (please check the appropriate box3 E Ci E I V E D 6. Annual average number of animals by type at this facility during the previous year: MAn jG 0 N/A Information provided by Mav 1, 2004 7.1-argest and smallest number of animals by type at this facility at any one time during the previous ye�r� Largest N/A Smallest NIA (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) S. Facility's Integrator if applicable: �r �ou►� n� i.�L Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal Nvaste generated at this facility was applied to the permitted sites during ❑ Yes [Sj/No the past calendar year. A-'*,o0, 1 � �1 � 03 - 103 � 1 - o.11or s 2. The facility was operated in such a way that there was no direct runoff of waste from PYes ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past 21 Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during ❑ Yes PINO past calendar year. Fc, A _ - 1 Ito 10 3 V ;,a / v 3 -r 1 3a /0 3 5. There was no PAN application to any fields or crops at this facility greater than the 0-Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. H Yes ❑ No 7. SIudge accumulation in all lagoons did not exceed the volume for which the lagoon was designed or reduce the lagoon's minimum treatment volume to less than the volume ❑ Yes ❑ No for which the lagoon was designed. 8. *N/A Will be done and on file by April 24, 2004 A copy of the Annual Sludge Survey Form for this facility is attached to the Certification. ❑ Yes ❑ No *N/A Will be done and on file by April 24, 2004 9. Annual soils analysis were performed on each field receiving animal waste during the ,Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? f es ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's DYes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during ElYes �No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. , , S,� �es�. O r-% q 13. Crops as specified in the CAV lNMP were malained during the past calendar year on all Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true. accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Uf-Zr;;u-)n , LL G Signature of Operator in Charge (if different from Permittee) o Date ? sL 6Y Date Facility Waste Management Plan Changes MA Farm 04 A DENR—FRO JUN 16 2004 DWQ This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm. Records Other Comments: �5 C. d mot- i A ,-J A-4d 4,1 0 d •5 a A) CJA e,-e _A ( O 4 r-A,^^nr--P-r AA FIA-1kvtc Date Murphy -Brown, LLC 06/14/2004 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Carroll's Foods, Inc. C&M1 County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, 4, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gallyr Farrow to Feeder 4015 gallyr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 6000 Feeder to Finish 986 gallyr 5,916,000 ail r Total 5,916,000 gal! r AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibslyr Ibslyr Farrow to Feeder 6.5 Ibslyr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibslyr Ibslyr 6000 Feeder to Finish 2.3 Ibsl r 13,800 lbs/yr Total 13,800 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARI# The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 80.24 Total N Required 1st Year: 23943.685 Total N Required 2nd Year: 20757.52 Average Annual Nitrogen Requirement of Crops 22,350.60 Total Nitrogen Produced by Farm 13,800.00 Nitrogen Balance for Crops: (8,550.60) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 SpecificationsReception Area Tract Field Irrigated Soil I st Crop Time to 1$tCrop IstCrop Lb3NIAC Lbs N - -total lbs N Acranue Type Code Yield Ibs NfUnit_ Residual fAr Utilized_ _Apply 3(a) or 8 Reception Area Specifications .. Timeto latCrop istCrop LbsNfAc LbsN Acreage Type Code _ 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Grilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N 1 ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N 1 ton F Cotton 0.12 lbs N 1 lbs lint G Fescue - Grazed 50 lbs N 1 ton H Fescue - Hay 50 lbs N 1 ton Oats 1.3 lbs N 1 bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N 1 acre L Small Grain - Hay 50 lbs N 1 acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N 1 bushel O Soybean 4.0 lbs N 1 bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations_ Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN rlanimal Farm Totall r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 86.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop_ If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr *Inches 3410 1, 2 & 5 Norfolk B 0.5 1 12412 4 Wagram B 0.6 1 12412 1-3 & 5 Norfolk D 0.5 1 6 Wagram D 0.6 1 #REF± 6of8 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a graze/hay combination. At least one cutting of hay will be removed from these fields each year_ Application on Tract 12412 will be made with aerway machine. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M Owner: Carroll's Foods, Inc. Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: Name of Manager (if different from owner): Signature: 042 Date � Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years_ 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 Facility Waste Management Plan Changes 82-32 Farm C, A4 -I WAO This farms Waste Management Plan has made the following changes: ❑ Crop changes ' ❑ Wetted Acres Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ❑ Other Comments: ACO 141 <,ptA--j-e-1A AJ,3L-) P 4tu5 1---ke , -5-0� Date Murphy -Brown, LLC 12/05/2003 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Farm Name: Carroll's Foods, Inc. C & M I County: Sam son Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft tons, etc.): Capacity lype Waste Produced per Animal Total Farrow to Wean 3212 gaUyr gaUyr Farrow to Feeder 4015 gaUyr gaUyr Farrow to Finish 10585 gaUyr gaUyr Wean to Feeder 223 gaUyr gallyr 6000 Feeder to Finish 986 gaVyr 5,916,000 galtyr Total 5,916,000 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr Ibslyr Farrow to Feeder 6.5 lbs/yr Ibslyr Farrow to Finish 26 Ibslyr Ibslyr Wean to Feeder 0.48 Ibs/yr Ibslyr 6000 Feeder to Finish 2.3 Ibslyr 13,800 Ibsl r Total 13,800 lbs/ r Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 80.24 Total N Required 1st Year: 23943.685 Total N Required 2nd Year 11967.52 Average Annual Nitrogen Requirement of Crops 17,955.60 Total Nitrogen Produced by Farm 13,800.00 Nitrogen Balance for Crops: (4,155.60) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility_ This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception.: Tract Field Irrigated Soil Ist Crop Timsto Ist Crop Ist Crop Lbs N/Ac Lbs N Total lbs N Acroage. Type. Code Apply Yield lbs N/Unit Residual Ac Utilized 3(a) of 8 Reception Area Specifications Tract Field Irrigated Soil Acreage Typo 1st Crop Code Time to Apply 1st Crop Yield 1st Crop Lbs NIAc Ibs NfUnit Residual Lbs N IAc Total Ibs N 2nd Crop Time to 2nd Crop 2nd Crop Lbs NlAc Utilized Code Apply Yield Ibs NfUnit Residual Lbs N IAc Total Ibs N Utilized Total Lbs N/A c Total Lbs N Utilized 12412 1-3 8 5 2B.44 Norfolk O 1 Jun -Sept 1 42.0 1 4 1 168 1 4777.92 1 1 0 1 0 168 4777.92 12412 6 3.3 Wa ram O 1 Jun -Sept 1 28.0 4 1 1121,369.6 1 1 0 1 0 112 369.E 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 3410 ------------------- - 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (I.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized 1 unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N 1 bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N 1 lbs lint G Fescue- Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N 1 bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N 1 cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N 1 acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN rlanimal Farm Totaltyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 86.4 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. ►i1;J�[��i�C�1►I�11�i'lil��>L�i� f;1_:1L�i��i>iL�1; E The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 3410 1, 2 & 5 Norfolk B 0.5 1 12412 4 Wagram B 0.6 1 12412 1-3 & 5 Norfolk D 0.5 1 6 Wagram D 0.6 1 I MI Additional Comments; The nitrogen rate used for bermuda pasture in this plan represents a graze/hay combination. At least one cutting of hay will be removed from these fields each year. Application on Tract 12412 will be made with aerway machine. NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M I Owner: Carroll's Foods, Inc. Manager: Owner/Manager Agreement: Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: Name of Manager (if different from owner): Signature: Date -- S-- n 3 Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: 91 it 293-3434 Signature: �� �� S�(r� Z _ S —U Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers_ A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 i Waste Management Plan Changes F _ - i 4 2003 t Facility 8 Z - 3 Farm Cf Ak&-_j This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records ET -Other Comments: 1 -3 t-03 Date Murphy -Brown, LLC Grower(s): Farm Name: 07/31 /2003 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC C & M I Amendment County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 Reception Area Specifications Tract Field Irrigated Soil—IstCrop Timeto 1stCrop 1stCrop LbsNIAc Lbs N Total lbs N Acreage Type Code Apply Yield lbs NIUnIt ResIdual /Ac Utilized IM- 19-MMMMY 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result 0 small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Com - Silage F Cotton G Fescue- Grazed H Fescue - Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 lbs N / bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N / cwt 2.4 lbs N 1 bushel 4.0 lbs N 1 bushel 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inmr " inches sub2 Norfolk B 0.5 1 sub4 Wagram B 0.6 1 subs Norfolk B 0.5 1 #REF! 6of8 Additional Comments: The acreage listed on this amendment Is the balance of the total field acreage minus the wetted acres at this site. The areas not covered by the conventional Irrigation system are being entered Into the pumping records as sub fields so that the acres can be claimed when making application with an Aerwa machine. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M I Amendment Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWO before the new animals are stocked. Itwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWO upon request. Name of Facility Owner: Signature: -Murphy-Brown, LLC Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address Telephone: Signature: -03 L4c 7-3/- o3 Date Dawn Williamson Murphy -Brown, LLC 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 (9101293-3434 Date 8of8 �; ;. .5 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Deporiment of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality April 9, 2003 Carroll's Foods Inc C&MI PO Box 759 Rose Hill NC 28458 Subject: Certificate of Coverage No. NCA282038 C&MI Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Carroll's Foods Inc: On March 14, 2003, the North Carolina Division of Water Quality (Division) issued an NPDES General Permit for swine facilities. The General Permit was issued to enable swine facilities in North Carolina to obtain coverage under a single permit that addresses both State and Federal requirements. In accordance with your application received on February 13, 2003, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Carroll's Foods Inc, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. The issuance of this COC supercedes and terminates your COC Number AWS820038 to operate under State Non -Discharge Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the C & M I, located in Sampson County, with an animal capacity of no greater than an annual average of 6000 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Perrot, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please -pay careful attention to the record kee in and monitoring conditions in this permit. The Devices to Automatically Stop Irrigation Events Form must be returned to the Division of Water Quality no later than 120 days following receipt of the Certificate of Covera e. The Animal Facility Annual Certification Form must be corn leted and returned to the Division of Water Quality by no later than March 1st of each year. Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer W'1r1� NCOENR Internet httpJ/h2o.enr.state.nc.us/ndpu Telephone (919) 733-5083 Fax (919)715-6048 Telephone 1 800 623-7748 50% recycled110% post -consumer paper If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per MRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, L/ for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File NCA282038 Permit File AWS820038 NDPU Files Murphy -Brown, LLC Grower(s): Farm Name: 06/10/2002 a NUTRIENT UTILIZATION PLAN Carroll's Foods, Inc. C&M1 County: Sampson Farm Ca aci : Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 6000 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation P.O. Box 856 Warsaw, NC 28398 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 B00119210246 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gaVyr gallyr Farrow to Feeder 4015 gal/yr gavyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gallyr gallyr 6000 Feeder to Finish 986 gallyr 5,916,000 gal/yr Total 5,916,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 lbs/yr Ibs/yr Wean to Feeder 0.48 ibs/yr Ibs/yr 6000 Feeder to Finish 2.3 ibs/yr 13,800 Ibs/yr Total 13,800 I bs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 48.5 Total N Required 1st Year: 15610 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 15,610.00 Total Nitrogen Produced by Farm: 13,800.00 Nitrogen Balance for Crops: (1,810.00) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 B00119210247 -fl-exopfion Area Specifications ■�■ ■���■ ■��� �■� ��� � ��� � � �� ter■ ■�� r■■�� �� � � 1008 B00119210248 Area Total Iba B00119210249 3(b) of 0 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass_ This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized 1 unit yield 1.6 lbs N I bushel 50 lbs N I ton 50 lbs N I ton 1.25 lbs N 1 bushel 12 lbs N 1 ton 0.12 lbs. N I lbs lint 50 lbs N 1 ton 50 lbs N 1 ton 1.3 lbs N 1 bushel 2.4 lbs N I bushel 50 lbs N 1 acre 50 lbs N / acre 2.5 lbs N 1 cwt 2.4 lbs; N / bushel 4.0 lbs N 1 bushel 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 B00119210250 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANT !animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 6000 Feeder to Finish 0.36 2160 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 2160 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 10800 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 36 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 86.4 acres of land, Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid_ Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 B00119210251 Application Rate Guide The following is provided as a guide for establishing applicatidbrates and amounts. Soil Application Rate A $Iication Amount Tract Hydrant Type Crop in/hr } inches 3410 1, 2 & 5 Norfolk B 0.5- 1 `-� 4 Wagram B 0.6 1 #REFI 6 of 8 B00119210252 Additional Comments: The nitrogen rate used for bermuda pasture in this plan represents a grazelhay combination. At least one cutting of hay will be removed from these fields each year. 7 of 8 800119210253 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: C & M I Owner: Carroll's Foods, Inc. Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. ' I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: p 24 /O Date Name of Manager (if different from owner): Signature: r7l 4--e- Zjlb� Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Signature: Telephone: (910) 293-3434 -tb _D Z Date 8of8 B00119210254 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing himlher the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 130011192110255 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 B00119210256 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to marls the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. B00119210257 3of3 1.5 v tom` ,li-t tG 14' ++yj•7rl r.I�. 4 v .»i. ��,ii� •',�11�.d.�•,Y,l r :, , `y�y.t` •,:-.^a'•;F , v�`,�, G`, 'qJ. h , r ! :r, IkY'� mar , i '1 ri ! -• .� • �.Y' �y;�44` , ti c; O -3 �i ,� R,, yl>t+4.�7J:!#' .1�? r r �Yt' ` y .., ••r �^ �' r.: 1 �1 y ¢1 Qr ,` h �:,' 1, V'h,tii,';+:�'i}' ` .i'�i'4ti ,� s �, 1•�. 1'r + �iytl �i? '��.. �n�'[+s'� a ,.�^ `� 7 ;f�,}lit• f(..;,4M.f:9�.jtyr�, `y �r =, ti• Y l•..�ti T' ��� Il.!�i'' i '•7is a.'" ';Y,`�'•''j' ' •'�,'.' ,, �Z .� �: ; '�• p .r..- + ,` •p.11i,.. et'P1rn� ' ♦ {1' '4 !'• j r r •] r� .+s. n� i'�!7i�.F7, � • • Y\+ ^ •..rir\`'A �' �• � ,J� �'�. • F • ..s ��• ' ', 1 �;; 4' •M,j. 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U Qi , { � 1 � , .+ F �y. �' � S• �: •,'I V' ,l • I r. ;: d:� , � �1 , ,! 4 � '•LY` _ • ' � '� `. (U C1 '.Y {•l..f ll�S 'y � ! L �:: �r . .l' ..',v L. F',• {' ti..r �L��RN• "'ir �y1Y�• �'� �[,�,.�{r'r~ r` i i t d •� �' � i{i .� L,., -"1' - JrrY }.1� t `p�'�y, h•t`+• r, �'`41;j'.• 'S'. i `r� SR� 'T ' ."r7J':�#` X•�_+ ' ••mil' ?ir'!''J S U bu - 1'CY�yy3:+�.a..�,r.Y ci1. 'i+./.cs.� rt ',•L. rt1:,.�.�:Ly:.(1, 'T�`�.'''�11'.uh,�[M�1 ' y�+ ti!,���4�..�fN '1, f '+..}�.� �,�`[j+}�l�',J� .r' . ,t,'.yL., l '',(}':4..,1!p ..?r �!`, •qA,('��; �rtr ' ��.-a_ .Y•`.�iyt1i'�. •,;'',r.�+t. i+# f�r. fr,;.'*'?x.t�,�;r'r'.O3 Cf} Q2 4Yil_ J _W. .. PERIMETER •5C/i1.58 'I IL a / `77 2 � v Carroll's Farm C & M 1 6060 Feed —Finish FIELD ACRES 1A 2.46 2A 4.05 2B 6.32 2C 1.69 2D 4.41 4A 1.43 4B 3.75 4C 3.78 4D 2.37 4E 4.40 5A 5.43 5B 4.62 5C 3.67 43.38 t�ScT, �Q f-' K PLUS W UP C00191020924 0 570 1140 PREPARED BY:Carrolf's Foods, Inc. B00119140039 _DATE Wi01199_ TIME:11:54:45 AM PAGF:1 Row Crop Gun Cart with galvanized 5ady is standard equipment, an optional Low Profile Gun Cart is also availacle. Law Profile Gun Cart (Galvanized Sadly). Performance Information I Model rir.W INLET i SPRINKLER 'WET TO WETTED ACRESW1 (G.P.M.) PRESSURE : PRESSURE WIDTH I '-ENGTii 1 INC4 iN (P.S.L) [ (P.S L) r (FL) •. (Ft. - MAA I 5 DAYS � T40A 280 104 70 1 240 I 1370 I 72 �!tt1 300 107 70 l 250 1375 77 NELSON 350 SR200R 116 70 260 I 1380 90 SprinKler 400 125 70 270 1385 102 i 480 145 0 290 1395 123 T37A ' 220 99 I 70 220 1160 56 With I 250 104 70 230 1165 64 NELSON ! 300 113 70 245 1173 77 Spriner l 350 125 70 250 1175 90 Sprinkler ?I 400 137 70 255 1178 102 III€ 420 142 70 260 1180 107 T30A 180 104 60 210 1085 46 with 200 111 so 215 1088 Si NELSON SR150R I 220 129 70 22S 1093 56 Sprinkler 240 137 70 230 1095 61 i 260 147 70 235 I 1093 97 .Rec=--mer_ec nrcm s -asea cn ,TO% , :re wean wameier Specifications Model T40A T37A T30A Numtler of Axles 2 1 1 PE Tube I.D. (in.) 4.0 3.7 10 PE Tune length (ft.) 1250 1as0 1000 Dry Weight (lb&) 9100 7500 4300 weight with water (Ibs.) 16380 12380 7270 Speed flange (nl. mins.) 10-60 10-60 7-40 Tins Size 11L15 12.5t.x15 111-ds Shipping alto.: (ft in.) Length 18-3 15-3 13-5 "A lath 3-10 9• 3 7-5 Height 12-a 11.10 10-0 ' Nate: T404737A •.ri0 wheels = 3-3 wide Palyethelene Tube - Only P=:uce designec arc :on5tr'.:C:a_c for :he ,_.^rstart -:Virg arc _ra-';^5 is : nsiderad for use Ag-Rain'Naier-neeis. 7 r,e :-.!3i; g s =ackec --y a =-year prc-rated Warr_anr�. PE Tube Repair _A s ate "sc-e:v-gin•' mercer :s ava!iacie tr repairing, :`e , _ :uc.. ,,, is .< <ec_.re �a~^agac `cr ar ;! reascn. PE Tube Lengths ! :ngar ar.c: es are ava:iacie ;Cr �iii ! cce!s. aer c-manca ar,_ ava!iac;e _ re+yuest. 4 �ii-ics[1 `�iLV1i1711 AN 600 S. Schrader Ave., P.O. Box 290, Havana, IL 62544 Phone 309/543-4425 FAX 309i543-4945 Standard Features Radial Inflow Turbine - The heart of the drive system. This extremely efficient motor delivers quiet smooth, ccntinucus power. All the water ycu pump gees through the sprinkler. None of the water is wasted as in 4ellows or Piston drives. Automatic Shutdown for the turbine motor. Heavy fluty Chassis and frame. Speedometer. Pressure Gauge. Infinitely Adjustable Speed Ranges. Speed Compensator. Miswrap Safety Stop. PTO Rewind and Drive Shaft. Gun Cart with adjustable wheel width. Hose Guide to insure proper packing of dose. Turntable. Nelson Slow Reverse Gun with ring nozzles. Lifting Mechanism for gun _art. Stabilizer Legs - Heavy duty, :rank down style. 4" Supply Hose x 30 '. long with male :7ng icc.k ccu pler. Fixed Spool Brake recuires no enieif ?ciustments. Foolproof Cluth - Turbine and PT drives caninct "_e engaged sir;nuitanecusly. =1[]a58 �Y.l.:;aw.0 __.__. C'?:3 _5 :r -3c?es.' -5 eira;—lr -7: :L �7t.^:dl']_�•�`: �a=CL-aKL-.:S-atd1 +-JI - :33Cd ."'i :'SY ..C.w',1rCtr3�r=COY 5t1 -.��G--:.3 ;,'.fi t'-%K' GK 3a0 WR.G J SA North Carolina Agricultural Extension Service uri-Waste Manacrement Biological and.4grrculturai Engineering Vorrh Carolina Stare Lniversity LD-ESTOCC WASTE SAMPLING, %N1 ALYSIS :Ati-D CALCT LATION OF L:VND APPLICATION RATES James C. Barker* 1. SA.WLE COLLECTION A Setni-Solid Lot Manure i. Scraped directly from lot into spreader a) From loaded spreader, collect about ? lbs of manure from different locations using nonmetallic collectors. ii. From Storage a) Collect about 3 lbs of manure from under the surface crust avoiding bedding materials and using nonmetallic collectors B. Liquid Manure Slurry i. Under -slotted -floor pit a) Extend a ;'-_" nonmetallic conduit open on both ends into manure to pit floor. b) Seal upper end of conduit (e.1g., by placing a thumb over end of conduit) trapping manure that has entered lower end. remove and empty slurry into plastic bucket or nonmetallic container. c) Take subsamples from 3 or more locations or at least 1 quart_ d) Vlix and add about'/. pint to nonmetallic sample container. ii. Exterior storage basin or tank a) Make sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b) Take subsampies from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket- * Professor and Extension Specialist, Biological and .agricultural Engineering Department. North Carolina State University. Raleigh. NC II. SAMPLE PREPAR-kTION AIND TRANSFER A. Place sample into an expandable container that can be sealed- Rinse residues from container with clean water but do not use disinfectants, soaps, or treat in any other way. B. Pack sample in ice.-=geraie. --reeze, or transfer to lab quickly. C. Hand-dclivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper. and tape- E. Commercial sample containers and mailers are also available, Contacts: 1. A& L Eastern Agricultural Lab. Inc. 7621 Whitepine Road Richmond, VA 23237 Ph: (904) 743-9401 2. Fisher Scientific Co. 3315 Winton Road Raleigh- NC 27604 Ph: (919) 876-233I 3. Polyfoam Packers Corp. 2320 S. Foster Avenue Wheeling, IL 60090 Ph: (312) 398-0110 4. NASCO 901 Janesville Avenue Fort Atkinson, IVI 33538 Ph: (414) 363-24 46 F. Private anal tical labs are available, but sample analyses are costly- G. The NCDA provides this service for North Carolina residents. i. Address: worth Carolina Department of Agriculture ii. Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P. O. Box 27647 Raleigh, NC 21611 Ph: (919) 733-2655 Attn: Dr. Ray Campbell iii. Forward S4 along with the sample iv. Include the following identification information with sample: a) Livestock species (dairy, swine. turkey, etc.) b) Livestock usa;e (sMric-nursen% finishing, turkey -breeders. brooderhouse. ,;rower, number flocks grown on litter: etc.) c) Waste type (dairy --lot scraped manure, liquid slurry; swine -pit slum-, lagoon liquid. slud'e: broiler -Douse litter- stockpile) v. Routine analyses performed on ail sa.mnles: N. P. K{ Ca- 'Mg. -ha. S. Fe. _Mn. Zn. Cu_ B vi. Additional analyses performed upon request: DyL "vlo. Cd. Ni, Pb EYE-UBIT _k-n WASTE UTILMA TION PI,.C:N REQURUD 5?ECiFiCkTIONS L Animal waste shall not rich sttr7zc= waters of the stare by -,=oZ drift manmade conyevances, direr applicdom or direct discharge during operation or and application. Any discharge of waste wruch reaches surer water is ptaiubitd. ? 'Th= must be doc rmenruzon in the d=gn folder that the producer either owns or has a notarized agreement for use of adequa¢e lad on which to properly apply the waste. If the producer does not own adequaw land w properly dispose of waste, helshe shall provide a copy of a notarized agt=m= with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste UtilL=on ?Ian wirer there is a change in the operation, inc—, ase in the number of animals, method of =ilization, or available land. 3. Animal waste shall be applied to me=t, but not _tczd, the Nitrogea nos for realistic prop -yields based on soil type, available tmoisturr.., historical data, climate conditions, and level of management, unless there arc regusarions that restrict the rate of application for other nutrients. Aca al yields may be used in lieu of : eaiisuc acid tables at :he discretion of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per hue per _+ear. Waste may be applied to land that is eroding at more than - tons but less than 10 tons per acre per year providing grass filter strips are installed where nmo$leaves the field. (Se=rOTG Standard -93-niter Sups) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied_ when :hue is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled =piand. When applied to cone.-4-arion tilled crops or grassland, the waste :nay be broadcast provided the application does not o=sr during a season prone to flooding. (Sr "Weather and Climate in North Carolina" for guidanr r.) 7. Liquid waste shall be applied at rates not to exeed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not ca= drift from the site during application. No ponding should o ar in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during mui -ifall een_ vents, or when the surfact is froz 9. Animal waste should be applied on actively growing crops in such a mariner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these sails should be field to a minimum and a suitable winter :over crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages bring dormancy.. 11. Any new swine faciliry sited on or after Oc:obe: 1, 1995 shall comply whir the following: : ne outer )erime*rmr of the land area onto which waste s applied from a lagoon that is a component of a swine farm shall bz at least 50 feet from ary residential properly boundaro and from 3.ny perennial sr --am or river other :hen an irgation ditch or canal. MRCS, NC DUNE, 1996 WASTE UT=-&TIONPLAY REQU= SP =CAsTQNS (continued) Animal wart= other than swine 'Al.= tom facilities sited on or after October 1. 1995. shall not be applied closer than 25 fart M sum water. This distan= may be r=ur_d for waters that are not perennial provided adequate vegetative filter slips are Dresent (See Standard 393 - Filter Strips). U. Animal waste shall not be applied closer than 100 f= from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to :eats other property and public right-of-w-ays. 15. Animals waste shall not be discharged into surface waters, drainag:ways or wetlands by a disc..'=ge or Dy over- spra. g. Animal waste may be applied to prior converted cropland provided it has been approved as a laud a=hca arcs site by a-teinical specialist". Animal waste applied on gassed w2te ways shah be at agronomic and in a manner that eauses no mnori or drift :57 om the site. 15. Domestic and industrial waste aom washdown _facilities, showers, toilers, sinks. ex.. shall not be discharged into the ardroal waste management ;,rsmm. 17. A protec'uve cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, oerms, pipe :cuts, etc_). Axeas shall be fcncedi as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and acccssiblc Lagoon berms and structitres should be inspected ,..gularly for _videncr of erosion, leakage. or discharge. 18. if animal production at the 2ar-iery is terminated the owner is :esaonsible for obtaining and implementing a ":iosurr plan" which will a im nary the possibiliuy of an illegal discharge, pollution and erosion. 19. Waste bandlin; structures, piping, pumps. reels. etc.. should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and outer crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste durina the "op season_ 21. Highly visible permanent mark=rs shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be mamg_d to maintain the liquid level between the markers. A marker will be rc—quired to mark the m amum storage volume for waste storage ponds. 22. Sail tests shall be made every two Years and a liauid waste analysis be taken at icas; ?vice each year consistent with waste utilization plan. Poult.^_r litter shall be :estcd prior to application. Soil and waste analysis :girds shall be kept for five Years. 23 5. Dead animals will be disposed of in a :nanncr that nets NC regulations. NRCS, NC JUKE, 1996 Swine Farm Waste Management Odor Control Checklist Source Cause EIMPs to Mininnize Odor Site Specific Practices Farmstead • Swine production 57veselative or wooded buffers; 2" Recommended best nnartagemeal practices; lK Good judgment and common sense Animal body surfaces • Dirly manure -covered animals Dry floors Floor surfaces • Wet tnanure-covered floors 91 Slotted floors; 0" Waterers located over slotted floors; ❑ Feeders at high end of solid floors; EY Scrape manure buildup front flours; 17 Underfloor ventilation for drying Manure collection pits a Mine; fly' Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; ® Underfloor ventilation Ventilation exhaust fans • Volatile gases; Fan maialeaaace; Dust 01"'I'flicient air movenenl Indoor surfaces • Dust la' Waslidown between groups of animals; n feed additives; ❑ Feeder covers; R' feed delivery downspout extenders to feeder covers Flush tanks . Agitation of recycled lagoon n Flush lank covers; liquid while tanks are filling ❑ Extend till lines to near bullunr oflanks with anti -siphon veils Hush alleys Agitation during wastewater O Underfloor flush Willi underfloor ventilation conveyance Ptl recharge points • Agitation of recycled lagoon Iixlemd recharge lines to near bonoml of pits liquid while pits are filling Willi anll-slpllon vents Lift stations • Agitation during sump lank ❑ Sump lank covers filling and drawdowit Outside drain collection • Agitation during wastewater ❑ Box covers or juncliott boxes conveyance AMOC - November 11, 1996, Page 3 I - Source: cause BMrs to Miulnlize Oddr Silt: Specific I'raclices End of drainpipes at 0 Agitation during wastewater ❑ Extend discharge point of pipes underneath lagoon collvCyance lagoon liquid level Lagoon surfaces 0 Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; ❑ Correct lagoon startup procedures; • Agitation EY Minimum surface area=lo-volume ratio; 1J."Minimum agitation when.pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler 11igh pressure agitation; ❑ Irrigate on dry days with little or no wind; I10'L'Zles • wiod drift Di ',Minimum recommended Operating pressure; (D ' Pump intake near lagoon lltinld SUrIaCC; n 11411111) from secolld-slage lagooll Storage wok ur basin o P,111ial miclobial decumpusiti0a; n Botlum or midlevel loading; —-------------- - - ------ --- surface • f.Iixing while filling; ❑ Tani: covers; • Agitation when emptying f7 Basin surface hats of solids; n I'ruven biological additives or oxidants Settling basin surface Partial microbial decomposition; rI Extend drainpipe wullels underneath liquid— • Mixing while tilling; level, • Agitation when Cnlptylng ❑ Rumove settled solids regularly Manure, 51llrry Or Slndbe • Agitation when spreading; ❑ Soil injection of sl►1rrylsludges; spreader outlets 6 Volatile gas emissions ❑ . Wash residual manure: from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, 6 Volatile gas entis5ions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying O Soil incorporation within 48 hrs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ---- `+ 173 Proven biological additives or oxidants [dead annuals Carcass decomposition ©- Proper disposition of carcasses Dead ailiival disposal (anus decoulpusitiwn ❑ Cotllplete covering of carcasses in burial Ails; pits ❑ Proper localiollkunstrloci kill ohlispusal pits hlcincraturs -Y ----- -_._._ 111COnlplcte Coll ibustiull ❑ Secondary stack burners ---- ------ — - ANf - Hovcmbcr 11. 1996, Pagc •1 w' Source -� CAnSe BMPs to Minimize Odor Site Specific Practices Standing W atcr around _ • Improper drainage; R Grade and huidscapc such that water drains facilities . Microbial decomposition of away from facilities urbanic Inatter Nlanure tracker! 011ro • Poorly maintained access roads RF 1'aTIII access road 111alntenancc; �» public roads tiorl 1141,111 access Additional Information : Available Drum : Swine Manure Marragenierit ; 0200 Rulc/BMP Packet NCSI J, County Extcnsion Center Swine Production Mann Potential Odor Sources and Remedies ; El3AE Fact Sheet NCSU - BAE Swine Production Facility Ntanure Management: Pit Recllarge - Lagoon "Treatment ; EBAE 128-88 NCSU - 1dAli Swine Production facility Nla;rure Management: Underfloor Flush - Lagoon Treatment ; EBAU 129-88 NCSU - BA li Lagoon Dcsign and Management for Livestock Manure Treatment and Storage ; E©AE 103-83 NCSIJ - f1AE Calibration of Ntauure and Wastewater Application Equipment ; E13AE Fact Street NCSU - IIAE Controlliing Odors front Swine ISuildillgs ; 11111-33 NCSIJ - Swim Extcnsiun Environnlcnral ASSnf:111CC i'roglanl ; NNPC Nianual NC Pork 11ruduccls Assoc Options for MamAginb Oilor ; a report from the Swine Odor Task Forcc NCSU Agri Communicalions Nuisance t:.OnCCri;s ill AuiMM M;u[ure N1:u;abcn;eu[: Odors and Flies ; 111t0107, 1995 Conference frocecdings Florida Cooperarivu Extcnsion ANIO(:: - Htivulllher 11, 1996, l'agc 5 a •. • Insect Control Checklist for Animal Operations Source Cause l3MPs to Control insects Site Specific Practices Liquid Systems w Flush Gutters • Accumulation of solids n Flush systelu is designed ;aid operaled sufficiently to teuluve accuu►uiated solids front gutters as designed. U Remove bridgulg of accumulated solids at discharge Lagoons and Pits • Crusted Solids O Maiului t lagoons, settling basics and pits where pest bleeding is apparent to tnillinlice the crusting of solids to u depth of no more [hall 6 - B inches Over More tlrul 30% of surface. Excessive vegetative • Decaying vegetation fl} Maintain vugulative control alung banks of tiluwlll lagoons and Other inlpout1duients to prevent accumulation of decaying vegetative utatter alum; watel's edge un impuuudrllurlt's periuleler. Dry Systellls Feeders • Feed Spillage p Design, operale and maintain feed systems (e.g., bunkers and troughs) to millilnice the accumulation of decaying wastage. n Cleall ul; spillage Oil a routine basis (e.g., 7 - 10 day interval during sumluer; 15-30 day interval during winter). Deed Storage • Accumulalions of feed residues 0 Iteduce 111061 lre accuunllatiun within altd around immediate pwimulcr of feed storage areas by insuring drainage awry lion site and/or providing adequate containment (e.g., cuvered bill for biewel's bralll all bil1lilar 1116'h moisture grain products). n luspecl fur and reuluve Or break up acculuuli led solids in filler strips around lced storage as needed. AN' ' ` - November 11, 1996, Page 1 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ gIiq-14 -i�i41 EMERGENCY MANAGEMENT SYSTEM 3 - t f 3 SWCD 5 l - ' 3 MRCS 1- '? b3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Su=nested responses to some possible problems are listed below. A_ Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam_ b. Pump wastes to fields at an acceptable rate.- c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Nlake sure no Siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. December 18, 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? L Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for adviceltechnical assistance phone number - - 4: If none of the above works call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) • r r _ a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December 18, 1996 State of North Carolina - Department of Environment, Health and Natural CO-PY Division of Water Quality Non -Discharge Permit Application Form / Survey 0 (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any q q�answered. 9C Application Date: �6f - <n - ci 1991 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initi ',in the s ac�e.prov3ded next to each Applicants Initials l . One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 2. Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is disposed; 1 0,J C J VC[1t_ d ; 1y � W CK A 5 1L" 3. Two copies of the Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, one must be completed prior to submittal of a general permit application for animal waste operations. II. GENERAL INFORMATION: 1. Farm's name: C & M I 2. Print Land Owner's name: Ca Foods Inc 3. Land Owners Mailing address: PO Box 956 _ City: Warsaw NC Zip: 28398 Telephone Number: 293-3434_ _ 4. County where farm is located: 5ampsQn _ 5. Farm Location (Directions from nearest major highway. Please include 5R numbers for state roads. Please include a copy of a county road map with the location of the farm identified): On egjt side of SR 1928, 1.5 milgs west 1911, 6. Print Farm Manager's name (if different from Land Owner): t, . 4 o4 c L 4 7. Lessee' I egrator name (if applicable; please circle which type is listed): / 82 - 38 FORM: AWO-G-E 2/26/97 Page 1 of 3 III. OPERATION INFORMATION: I. Farm No.: 82-H 2. Operation Description: _Swine operation Feeder to Finish 6000 - Certified Design Capacity Is the above information correct? yes; 0 no. If no, correct below using the design capacity of the facility Tyne of Swine No. of Animals T_yj& of Poultry No. of Animals TyW of Cattle No. of Animals 0 Wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Layer 0 Beef 0 Farrow to Wean (# sow) 0 Turkey 0 Farrow to Feeder (# sow) 0 Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: 3. Acreage cleared and available for application: 58.00 ;Required Acreage (as listed in the CAWMP): 43 4. Number of Lagoons: I ; Total Capacity: f yb I Cubic Feet (0) bovW& Number of Storage Ponds: n ; Total Capacity: Cubic Feet (ft3) 5. Is animal waste being applied on any field which has subsurface drains? YES or (please circle one) 6. Are subsurface drains present in the vicinity of or under the lagoon? YES or (please circle one) IV. APPLICANT'S CERTIFICATION: I, _ _C to 1k aW S 11`_ a OL ..19 C - (Land Owner's name listed in question 11.2), attest that this application for C iAklulk l PIA k Ak C 4 VA I (Farm name listed in question II.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returne me as incomplete_- Signature UU l Lila A Date � t C, iA Ittkca P 0 6 dS Iq C V . MANAGER'SCERTIFICATION: (complete only if different from the Land'Owner) I, Pp & C Lend (Manager's name listed in question II.6), attest that this application for e Qll VA 1 _ _ _ (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature �� X • u �L _ Date - THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: AWO-G-E 2/26/97 Page 2 of 3 ,XZT=AL WAST3 XAXAGZ�_ ?I-XN C2RT=7IC.i7!::01S PO.R E=ZST2.VG YE=DLOTS Please ratirn the Completed form to the Division of Eavir 1 �t at h r te address on the reverse side of this form. Name of farts (Ple4se print) : � 4 !jailing Address: M _W��9&fx 9516 - r• ^`e Phone No.: 0/0 ¢ ¢ Count (of farm) :_ rS,�Mr�oN F ar= location: Latitude and Longitude ,�� �/�'�'�^' (regsiired) ~� Please attach a copy of a county road map with location identified. Type of operation (swine, layer, dairy, etc.): H/A16 Design capacity (number of animals) : Ae-0 Average -size of operation (12 month population avg.): Average acreage needed for land application of waste (acres): =�94k_D� a-spas==ss=asaasasassaasaa=s=asaaaa=a-a==sssssaaaaasassasassaaa=rsa=sas�asaasa Technical Specialist Cartification As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F '.0005, I certify that the existing animal waste management system for the farm named above has an animal waste Ii1auaga&5eant -Plan tides .`..$eCL tV- c_.^.r..-_.. �.'{ - -�C�� �e ELF^''i� m•? specifications of the Division of EnvironmentalManagement and the �USDAfSoi, Conservation Service and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001--.0005.1 The � .6 llowing elements and their corresponding minimum criteria have been verified by me or other designated technical specialists and are included in the plan as applicable: minimum separations (buffers); adequate quantity and amount ofland for waste utilization '(or use of third party); access or ownership of pWjDpe= waste application equipment; schedule for timing of applications; applicntpich" ;aces; loading rates; and the Control of the discharge of pollutantswfrom stormwater runoff events less severe than the 2S-year, 24-hour storm_ blame of Technical Specialist (Please Priest) Affiliation (Agency) : [d&&Lf s �. address : _ _ � IeAW elL 856 , j&LA f94W �' -_M_'�� Phone No .9/6 2�r- 3Vt3¢ - Signature:_ Date: / aasasa=sap=s=asasasa=asssssas==seas=asasasaasaasiaassaaasaa==ssa3sassaa 0w=ar/X--&gar agreameat (we) understand the operation and maintenance procedures established .in the approved animal waste management plan for the fa--= named above and will Ltplemsent these procedures. I (we) know that any expansion to the existing design capacity of the -waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (w.-) also understand that there must be no discharge of animal waste from this system to surface waters of the state eicher directly through a man-made conveyance or through runwZZ fro= im storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation District. 3?ama a Land Owner (Please Print) Signature �• 2� -- Date: 4414c_ _ xa=. of M—agar, if different from owner (Please Print): Signature: L? -2, t'C'' `- - - Date: gote: A charge in land ownership requires notification or a new ce,tifica=-=n (if the approved plan is changed) within 60 days of a title transfer.' DEK USE ONLY: AC' # liV p / O 1 1 � 11 1Z� Gp.lr••dr I� 1� •5 1 y.:s - . ' t 1 1tII 46 � 1!R -7 f 1 i TTT -tip 3 12M I Y SL1t sn -b a.S�+ �• IJ 1 7. jift Im I7 ir. i .l � it1 1 M L v ti vs: ' lm tm • � LD Lbi � .• 1ffi T 'b UA 34 nit Im 11tl S - ILIA I to v •4 • ] Llf• UTA t l rV no 42 y ". p rk CUNTON n„ POr.> ssi Ib, 1* !L4 ,emu 'o / 1' arI J 1 �'- '• von ��►IIN Ge,aW� U . im '+1• 11 ]Jm� .;. C. !41•� �0• 'vim r Ita Dial 1 llbl umr anF'` �•OwS rV 1 L1 1Q) 121i �Lm 2m is . elu b t711 f 1]16 72 a 1� !Ui live IM 11 .I w IOU ULL 1 11ll + ,�.• Cad 1 '+ � 6owd . Q• r-7 la,o im B•cnkfn , -r .y A am Jim uu ip i4 ! 4 Cork t i ,- I= ll4s 1 , 40 +_ui w llu Ila it 17]i ]-1 -,�` .• 1.• �lll. R _ 1» w f7t7 ' JL" , um 1 im Ill & r • , 1AM t A all — lfM 1 aba 76 t a. r ff / + ?lffi. 7.2 tx. l.a iJ 1 1 i 3 mu = 50�N I= r-0 '7�� r41 .11 �drrr L ��_ �• �� • 1.Ot ROSM)RV 1 •] •J Liga POP.I.aa7 i'41 ° S 1is ro 30 1 WASTE UTILIZATION PLAN Owners name--:C &M 1 County:SAMPSON Mail Address-:WARSAW Type of production unit ---- :FEEDER -FINISH Number of animal units-----: 6000 Type of waste facility ----- :Anaerobic Lagoon Temporary storage period---: 180 days Method of application ------ :IRRIGATION Amount of animal waste produced-----------------: 11400 tons/year Amount of plant available N produced by animals-: 13800 lbs./year Commercial N to apply on planned acreage--------: 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff to surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 3410 7 WAGRAM K N/A 100.00 20.0 2000 S-APRIL 3410 7 WAGRAM B 4.7 50.00 20.0 4700 MAR-OCT 3410 5 NORFOLKK N/A 100.00 23.0 2300 S-APRIL 3410 5 NORFOLKB 5.2 50.00 23.0 5980 MAR-OCT vsr= z Pner_ Ras Available Nitrogen - _ - Total 48:0 (includes commercial) Surplus Or Deficit Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons 131-4'D 14-9 So 13800- t 3 gam - 3 3 4 0 -.- 1180 I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=Bermudagrass(pasture)-tons Page 3 If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- Prepared by:L Date: - z7 Concurred in by: �9 ,,, L, - t Date: �A// 3�9 Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. Date Producer Technical Specialist: � � Date: . 3 z7 15' (Copy to producer and copy to case file) I IN i \1/ Lm Hial rWas It Ln Ra GoA Ln Nob yVRC./Ylr..fYY]YD GOA � o Was UD Noe 11 ,j.-i ur e' WaB r "L { ' Nob +�'� GoA No8 s. 4. WaB Wa ' 1,^ Cam• Ra�T NoA Au 1:0 NOS Ra it -Ott 41 Fo Ls,a NOB Fo NOB Fag NOB _ •' ,: / •sue �..�•��_I':Fri!: • Ln i`:r Fog - Fq -` FNoe - .: VI LA Fo -IM?EW IL ' ,_�'.y5�-r a-_� - W Fab -. 4 ,�- _ '' 19i1 _ _ 4 h►�, '.` � - � � , - •ko8 � ;'Y . �' c ins=! Nub' Wo GoA �.. ChA ® k. ;GoA _ [ �yio :'Fo _a'rr•' - NOA Tr?` Au r t Fo i rOA Fa `�' . y; ,,ti4' ,,: +.�. ' No8 "� NoB ST. _ n, t•t'�+,=,{,,.�,�-•ROA' wadLe Was rabr;` Sao Nae J . W .,.. -Wa6. �'�{�': ..• "....Eo;,�r _p GaA NOA Au FO Gay a8 Wo Au .. I', Mac .ra di BOB y, 1ti i : Au '�. BOB Au Go 1 w Au Au ` 6e „1 s v .� � ,rr-• a - � }ems qWBB 'I lit,1•�- % ,s, �} (9-1-e (,tMAa-r, t 1 AS --bk), ur-J Operator:C & M 1 County: SAMPSON Date: 03/27/95 Distance to nearest residence (other than owner): 0.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. - 0 lbs 6000 head (finishing only) x 135 lbs. = 810000 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs Describe other : 0 Total Average Live Weig - 810000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 810000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume (CF)/lb.'ALW = 1 CF/lb. ALW Volume = 810000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 890.0 Inside top width (feet)---------------------- 225.0 Top of dike elevation (feet)----------------- 50.0 Bottom of lagoon elevation (feet)------------ 38.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 . 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 884.0 219.0 11.0 AREA OF TOP LENGTH * WIDTH = 884.0 219.0 AREA OF BOTTOM LENGTH * WIDTH 818.0 153.0 193596 (AREA OF TOP) 125154 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 851.0 186.0 633144 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMO * DEPTH/6 193596.0 633144.0 125154.0 1.8 Total Designed Volume Available = 1745139 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 890.0 225.0 200250.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 200250.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 810000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1479600 gals. or 197807.5 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 116812.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 116812.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 197807 cubic feet 5B. 0 cubic feet 5C. 116813 cubic feet 5D. 116813 cubic feet TOTAL 431432 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard=====__===___----________________> 1.0 feet Side slopes_______________________ _________> 3.0 1 Inside top length_______ ___________________> 890.0 feet Inside top width============================> 225.0 feet Top of dike elevation=======================> 50.0 feet Bottom of lagoon elevation==================> 38.0 feet Total required volume=========- =====_==== => 1241432 cu. ft. Actual design volume=======_ ===============> 1745139 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet __ Stop pumping elev.________ ---------------- > 0.0 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 44.0 feet Required minimum treatment volume===========> 810000 cu. ft. Volume at stop pumping elevation============>-1207944 cu. ft. Start pumping elev._____---------------- __==> 0.0 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1628327 cu. ft. Volume at start pumping elevation==== ------- >-1207944 cu. ft. Required volume to be pumped================> 314620 cu. ft. Actual volume planned to be pumped==========> 0 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: 46zala I.APPROVED BY: DATE: 312-7j4 5 DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS:`FWir, A EioN(e 1)lMSp►k510rl---, ARC �BASf--� JPor+ r-1--Tb rAE;6"nCZqT�s AN AC IG�rd �Fb2 L-A4-o4N QN5TR0cy-rD = o's. NsTrM : iKts v­r l-k yui4.;. p4r'rz-t •v rq%a- sW4JUIC-1 <<..-.�.� No Ei&Jprno Its ARE S 4owN QLLU-D_ 4 � SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of io-- 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from buildng(s). If the outlet pipe is not installed at the elevation to �':•= begin pumping, a permanent marker must be installed at this elevation..::. to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, =such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. :' - t 4'4.- The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 0.0 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 0.0 . This temporary storage, less 25 yr- 24 hr storm, contains 0 cubic feet or 0 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. S. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied manned not to reach other property and public right-of-ways. 9. The .Clean Water Act of 1977 -prohibits the discharge"of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Mana ement has the responsibility for enforcing this law. g P Y 9 - • � •'ps�sf µ Facility Number and Name: Carroll's 82-3$ Farm C&M i Instructions on last pale Discharge(s) High Freeboards Description of Concern Specific, dated references to this issue could not be found either in our f les or in the DWQ regional office files. NOD issued 3-17-00 in response to company reported lagoon level of 17" on 1-31-00.�" NOD issued 3-21-00 in response to company�.� reported lagoon level of 1 S" on 3-21-00. Response" On 6-14-01, staff from the FRO reviewed the farm files and did not find any reference to this issue. The extreme rainfall event associated withNVE hurricanes Floyd/Dennis elevated lagoon levels in '-� 4 MEN a the fall of 1999. The high levels persisted through March 2000 because opportunities for land application were limited by further rainfall, saturated fields and PAN limitations ai winter crops..Mt_ T �vx :—- = . Yf� S r"_`a "-�- _ Y� 7 V Facility Number and Name: Carroll's 82-38, Farm C&M I Instructions on last page MO Munsurlace4prams, "0, . ­ , I ., — I #JL- 0% g a ppyeati 4 111 HE N I 'IS96 MA__ -W Mt .1kF_ . I __ NM-1 -W MNK Description of Concern ­�'- � �Q EL 02 Mg � PMI0751 --- M y�WM __.MAN�A& ''M W-1- X'� IVTUE� MCM-t" M.* A, V _10' w RE'S-Z., ONa.- A-5-M�kt 'VM FOR M !MMI-SM �j_7 �­�Q'M t, 2 UZ M! F AN7 Omb—i—MIR E7, k_. ZOO MR 7Y• EF _0 59M EV S - ' El IN F. 0 7. 3 MW W-0 Mr M; RM, IS N. _.W OEM . . . . . . . . . . Fm MM & �RU ONMR , I M OE Fn A 1 NResponse Vt 7 �1QOEN W a�P �O —�! NME rsa i 1g �, I� V MWaOM wa4 %7 13 ,M .P? U P 7.1 1 NO - --spm' OPE M RE, -5M -1�,; _5 M A ViF �gq M, - �_M A V, U� 1 __QIt;& w -WE EMS AM iMmCT 2Mf A Oki IS V�_ -A5 g -N 2 �72 E_ %UM om- N Fa 1 �_992 4-, P-1 W. a. MW — I ON R NER yrJyYg 2iN U 2., F Z "M W, ggg MOM M 0_1 My- M 7 ME �MK AM R -taP50 _­M�i W Wvi ..'jg g7g 4: w12 W M gp Na.- J 2, f!w_� OM M 7. q7 _MN intom, gg.�, _00 naa 'N p M, M M Mi 04 Ow 0 DIA 2W, -ig _'M -sn, t f 7-- .-M-2 1. Y!.7 0, 7 1 Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated ___). With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1996, and ending December 31, 2000. z Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. 3 If subsurface drains are present, state whether you know that the drain(s) is discharging groundwater uncontaminated by hog waste, and if so, the basis for that conclusion. Facility Number and Name: Carroll's 82-38, Farm C&M I Description of Concern Respon Dischar2e(s High Freeboards Specific, dated references to this issue could not be found NOD issued 3-17-00 in response to company either in our files or in the DWQ regional office files. reported lagoon level of 17" on 1-31-00. On 6-14-01, staff from the FRO reviewed the farm files and did not find any reference to this issue. NOD issued 3-21-00 in response to company reported lagoon level of 18" on 3-21-00. The extreme rainfall event associated with hurricanes Floyd/Dennis elevated lagoon levels in the fall of 1999. The high levels persisted through March 2000 because opportunities for land application were limited by further rainfall, saturated melds and PAN limitations on winter crops. Instructions on last pale Facility Number and Name; 'Carroll's 82-38, Farm C&M I Instructions on last page �3- Wit !ver:-,, JR Wiktibw ura suo�s V eo P P -jIRg:ISSvItS-L Description of Concern H" 7� _J tk� A., E. 4 Response .7 J� 75� UP p 2 ins, 7tz N: Ar, - 24 Y r-z,. A iO- �-W -.5 P :FIX, TA IOZ' K �Fn C-- j zr, LL F ff�T- W. i7 W. z 2z 7, n-� 4- Mn R� aw tv= r 23 : niw A P Mi ME, =mt- 1 Concerns are based upon DWQ records consisting of deficiencies noted in state inspection reports, NOVs, penalty assessments and/or reports submitted to DWQ by the farm. Carefully review your records to identify the specific concern or concerns and then describe the concern under the appropriate heading together with a reference to the specific record and the date of the record (i.e., inspection report dated or NOV dated _____). With the exception of "discharges," which cover calendar year 2000, concerns are based on DWQ records for the calendar years beginning January 1, 1946, and ending December 31, 2000. z Describe in as much detail as possible how the concern has been addressed, or, if it has not been addressed, the measures the farm intends to undertake to address the concern and a schedule for completing the measures. 3 If subsurface drains are present, state whether you know that the drain(s) is discharging groundwater uncontaminated by hog waste, and if so, the basis for that conclusion. 3 J 4 :wool tel - �" <; 3, ��• t 'Y� s � :. �. `� f �� � { ty 1,i% � 4At:S ti,s} ,: r r��� Y Sf yi b �;'Y: c �y,� ' s �.. i, .yam+ is � � �f9' ��i., ,. i, g is .. 3 y n �; a _ `� � �� •r �. .. f - /� � ,- �,�•�i WN .- . i '--.. t __;ice +y �` `I y� hlV I. ( ` �' f, •F� C� iR .' ._�.� . �.•-Rom.-�f S,;-3g W 1C� N 00 ----w...T . .- � : .,j. 1r �� � �r • � i � �.- � r f �r � _ bc) 1 f I � f ,} a Wo it, _ f � { 1 � TO1 C-�s bc� �Y) , !I � 7-si-14 III aF somml - -2 fal �X) C--6 bo Ear r � f . �"• ' - - . _ _ =� - 60 (10 ,I -t DO 71"Wi4"It jl"'� " - 0 -, 140 C--",�, DQ) � k( z .z 9: ¥ © �-�«' © » §� l> C-Y� (�P • �-� -� ��;�, _� '' ems^ .. �' .�_�_ r.. � . J �j_ . • � �i ' �. -. �� t •l� a �1 �/` CY) bo Oa "J is C -(S Q�o 12 2'01 �,2-.5� f J 1 '41 0, C--6 DQ� '.-ate,_ � �. /��j. ' OC-) c -n i WV 4W w .E, 1 C-� OCI •i'�� A- ^�'' J y .�,5. � _ c }i I rr _� ',g4_:,i Q y I � :•u � , i� � �