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HomeMy WebLinkAbout820186_CORRESPONDENCE_20171231NUH I H UAHULINA Department of Environmental Qual 1N A TF9p Michael F. Easley, Governor �0 G William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Colleen H. Sullins, Director Division of Water Quality July 1, 2007 Herbert Grimes Bowden J U N Z 7 2?.7 Herbert G Bowden Farm 11294 Hobbton Hwy Clinton, NC 28328 Jx Subject: Certificate of Coverage No. AWS820186 Herbert G Bowden Farm Animal Waste Management System Sampson County Dear Herbert Grimes Bowden: In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Herbert .Grimes Bowden, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and landapplication of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Herbert G Bowden Farm, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 2880 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pap careful attention to the record kegpina_and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwotMualitv.org Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper 3�1 i Carolina UMAY Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, / r � 4 for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820186 WASTE UTILIZATION PLAN Ll� ---------------------- P duce.r._­_Berb r•t Bowen County0ariap on Name of Farm- : Iie:l'bert Bowen Location---_.7._`11294 Hobbton Hwy Clinton NC 28128 Phone--------:910-594-1608 Type Oper•rat.ion --------------- :Feed -Fin Number of Animal ----------- : 2880 Storage Structure ---------- :Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year-- ---------------- 5472 tons/year Amount of plant available N (PAN) produced/year 6624 lbs. /year The waste from your animal facility must be land applied at a specified r aLe.: to prevent pollution of. surface water and/or groundwater. The plant nutrients in the animal waste should be uze to reduce the amount of commercial fertilizer- required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the :y'1-ast.e and to enLure that it is applied in are environdentally Ale manner: 1. Always :apply waste based on the needs of the crap to be grown and the nutrient content of the waste. Do not apply • more nitrogen than the crop can utilize. 2:. Soil types Ere important as they have different infiltration rates, leaching potentials, watiota exchange c pac'iLies, and available water holding capacities:. 3. Normally waste shall not be applied to band eroding at more than 5 tons per acre per year. Waste may be applied to land eroding .:at 5 or more tons per acre p nnu,al ly, but less, than 10 tons per acre per year providing- that adequate filter ati i pa. are established. 4. Do not apply waste on saturated sails., when it U raiding, or when the surface is frozen. Either of these conditions may in runc.ff Lo tha surface water, which is not allowed under DWG! regulations. 5. Wind conditions should also be con8idered to avoild drift and downwind odor problems.. G. To maximize the value of the nutrients for crap production and to reduce the potential for pollution, the waste should be applied to :-a growing crop or applied not more than 30 dRECENEDIDENRIDWQ prior to planting a crop or forages breaking dormancy. AgW&Pm1dionsecuotl Injecting Lhe waste or disking will conserve nuh_l.ients and MAR �7 2QOg reduce udor• problems. This plan is based on the w::a8t.e application method shown above. If you choose to changa methods in the futures you need to revise: thi:= plain. Nutrient levels for different application methods are, not the cam?. The et_t.ittated ;ac'r%.8 needed to apply the ainiwal waste is L'aEssed rite ty?pi,':.,:3l P'ia'f,..,;.1,,.nt .::o:`a'$enL.. M 'i::i.'E.s '::'f'pe 61 :Cncill,Lya i'iC.Y.w::gL� requ:i.reyneMs gt-Duld be based on the waste e analysis report, frotat your wtias-t_e management facility. in some cases: you may want to have • Herbert Bawc-n Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area fec:eiying waste to be £16s;ibl.e. ego as to accommodate changing waste analysis content and the crop type. Lima must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H �0217 adopted by the Environmental Management Commission. YOUR WASTE UTIL12ATION FLAN IS BASED ON THE FOLLOWING. Tract Zone. Sail Wrap Yield Lbs. N Acres Lbs. N Month to No. No. Type Codes ,Mere /Unit Used Apply 10558 1A WaB C 5.5 50.00 3.20 880 MATS-AUG 10558 2A WaB C 5.5 50.00 3.42 941 MAR-AUG 10558 1B WaB C 5.S SO.& 2.11 580 MATS-AUG 105% 2B WaB C 5.5 50.00 2.37 652 MAR-AUG 10558 Ic WaB C 5.5 50.00 4.30 1183 MAR-AUG 10558 S WaB C 5.5 50.00 1.34 369 MAR-AUG 10558 4 WaB C 5.5 50.00 1.03 283 MATS-AUG 10558 ALL WaB L NIA 100.00 a17.77 3,777 S-O,,F-ip( Available Nitrogen Crop codes: crop -unit A=Bar.°ley-bu . �.-Gorn{a�ilaga�) --tans F=Cotton -lbs. lint G=Fescue(graze.)-tons H=F'eacue(hay)-LoE'er. Total 17.77 6664 (Includea commercial) 6624 Surplus Or Deficit -40 1=0ata-bu . J=Rye-bu . K=Small grain (gr'aze)'"acre L=Small grain(hay)-•acre K=Sorghum(grain) -cwt. W =Wheat-bu . Y=Fescue(pasture) -Long 2=Lermudagrass(pasture) •-toes Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner ha appiicat.wr is cautioned that P and K may be over applied while meeting t.ha N requirements, In the future, regulations may require farmers in some parts; of North Carolina to have a nutrient rman.agement plan that addresses all nutrients. This plan only addresses: nitrogen. In inLerplanted fields (i.e. :mall grain, eta:, interseeded in barsmudagrass), forage &ust be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be, removed for hay or silage, care should be exercised not to to let emall. grain to reach maturity, especially late in the season (i.e.. April or May) . Shading may result if small grain gets too high and this will definitely interfere with stand of be.rmudragrrass. This loss of ;stand will re:zult .in reduced yields and leas nitrogen being utilized. Rather than cutting small grain for tray or silage just i:rT:Lore heading as is the normal actuation, you are encouraged to cut the small grain earlier. You may wcanL to consider harvesting hay or silage two to three times during the season, depending can time small grain is planted in the fall. The ideal time to interplcant small grain, etc, is late SeptGmbe.r or early October. Drilling is recommended over broadcasting. Ber mudagias,s, shoold be grazed or mowed to a height of about two .kiii':hes belore drilling for beat r l.sultz. Caution musL be exercised in grazing or haying summer annuals under at:,re&sed conditi.crr"i_f-.+. Nitrate poisoning may occur- in livestock. Sampling forage or hay Tor- nitrate levels is recommended. Acres shown :in the tables are considered to be the usable acres excluding required buffers , filter strips along d.it•ches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total dares in the field listed may, and trust likely will be, more than Lhe acres: shown in the tables. See,_ attached map showing the fields to be: used for the utilization of animal write. SLUDGE APPLICATION: The waste utilization plan must. con Lain provision for' periodic l::it:d application of sludge at agronomic rates. The sludge: will be nutrient rich and will require precautionary measure6 to prevent over application of nutz ients or other elements. Your production facility will produce approximately 1.037 lbs. of plant:. available nit.x`o gee per year in the sludge. If you ,.^ewuvw sludge every 5 years, you will have approximately 5184 lbs. of PAN to "Lilize. Caseurming you apply this PAN to hybrid ber ruclagrans hayland at the rate of 300 lbs. of nitrogen per acre, you will need 17 acres of land. If you apply the sludgo to coon at the rate of 125 lbs. of nitrogen -per acre, you wi 13. rleC-.:i 41 .:.ccres of land. Please be aware Q at these are only estirmc:Le.s of the PAN and land needed. Actual requirements wLld aly 11 .. nn Ak..'l:c'..2f.1'oy .Jn j oul sludge b ' st e analysis, ,;ci.% types, r:'eal.is,tAc yields, and ,:application methods:. C Herbert Bowen Page 4 .APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the .in Lake rate of the soil at. the Lime of irrigation such that runoff or ponding occurs. This rate is limit ea by initial soil moisture content, soil structure, sail texture, water droplet size, and organic solids. Thi application amount should not exceed the available water holding capacity of the sail at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this Man, .it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to. properly inriyate t:.he acres shown in tables. Failure to apply, the r'E'.C:o]'flliended rates and amounts of nitrogen shown in this table may make this plan invalid. The following table is provided as a guide for establishing application xat.ea and anoont..s. Tract:. Zone Soil crop Applic: Applic IRO-2 No. No. Typc-:A bate Amount PAN ;n/hr) (in(s)) LEA'S/AC 10558 All M CB HAY 0.6 0.96 275 10558 ALL WaE SG -HAY 0.6 0.36 100 This is the maximum application amount allowed :for the soil assuming the amount of nitrogen allowed for the crop its not over .applied. In many situations the application amount shown cannot be applied I:sewau`e of the nitrogen limitat.iop. The maximugt application amount shown can be applied under optimum sail conditions. ' �i ,Y13i L'. Bowen Page 5 Your facility is designed for 180 days, of temporary storage ,and Lhe temporary storage murt be removed on the average of once". every 6 months.. In no instances should the volume of . the waste be stored in your structure be within the: 25 year 24 hoor storm storage or one foot of freeboard except in the event, of the 25 year 24 hour storm. T.t is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the .acres ahown in thew `tables. Failure to apply Lhe recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your te:.chni.r_al specialist after you receive the waste man alysi"* reefort. for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Cereal Rye should be planted by October 15. The last application of animal waste is to be applied to the bermuda prior to August 31 An application of 0 lbs,/nc of (PAN) may be applied between September 15 and October 30. ,An additional 56 lbs/ac of MAN) may be applied in rei:aroary-March. ,A harvest is required prior to heading or April 7, which ever comes first. Page 6 WASTE UTILIZATION PLAN AGREEMENT Name ol Farm: Herbert Bowen Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan, for the farm named above. I (we) kn6w that any expansion to the existing design capacity of the waste treatment and storage system or construction of new fracilitic:a will require a new'certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are 8t.iicked. I (we.) also understand that there must be no dis,c:.harge of animal waste from this 'system to the surface waters of the z•t.ate from a storm event less severe than the 25-year, 24- hour• storm. The approved plan will be filed on --site at the farm office and at the offic•.e of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Herbert Bowen (Pleases print) Signature: tAr- 42'-a Date: 3-_e�Z—a�6g7- Name of Manager?sf diflerent from owner) : signaturo : Name of Peraon Preparing Plan: (Fleeae print:) Affilie;tion: Prestage Farms, Inc. Addreas : P O Ban 4.38 Clinton NC 28329 ate: G. Glenn Clifton Phone: 910 -592-477G E%t . 249 Sign.atare: d�, s�l.�01= ("q(w Date: 3�ZI 101- 61/19/04 MDN 15;32 SAX 910 592 9552 PRISTAGC PARKS f'�"� R1ECEINED PAR 0 2 20CS ANIMAL FACILITY ANNUAL CERTIFIC !�tiQWGIOMLOMCE Certificate of Coverage or Permit Number _N_C County S� m �„� �C'ear. 200-1 Facility Name (as shown on Certificate of Coverage or Permit) #gyp r Operator in Charge for this Facility .Sancta. 1 '-� Certification # It U6,2 Land application of animal waste as allowed by the above permit occurred during the past calendar year YES NO. If NO, skip Part I and Part I1 and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields ❑ or Pulls d(please check the z ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): Total U_;eable Acres approved in the CAWMP 2. Total number of Fields ❑ or Pulls 4please check the appropriate box) on which land application occurred during the year: - % Total Acres on which waste was applied 3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lane: applied annually by the CAWMP and the permit: _. - - &6 q 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year .PI tons ❑ or gallons Q�(pFease check the appropriate box) 6. Annual average number of animals by type at this'facility during th•_ previous year. 5 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 33 08' Smallest 1�1 (These numbers are for informational purposes only since the only Kermit limit on the number of animals at the facility is the annual average numbers) 8'. , Facility's Integrator if applicable: r rvis Part II: Facih Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during vYes ❑ No the past calendar year. AFACF 3-14-03 C•1/19/04 MON 15:33 FAX 910 592 9552 PRESTACB FPAS - R 002 2. The facility was operated in such a way that there was no direct runoff of waste from L ! Yes C No the facility (including the houses, lagoonslstorage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past .(Yes ❑ N calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during dYes ❑ No the past calendar year. S. There was no PAN application to any fields or crops at this facility greater than the !� Yes ❑ No eyes levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. IJ Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon ✓❑"Yes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification, ZYes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the 2'Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? dyes ❑. No 11, All required monitoring and reporting was performed in accordance with the facility's t_✓l YeS ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during XYes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all yYes ❑ N, sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. / 14. All buffer requirements as specified on the permit and the CAWMP for this facility were [? Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." L rc rurr C r. Perrnittee Name and Title type or print) r ZF o6 — -11�," Signature of Perrnitteev Date aignarure or operator in L-n (if different from Permittee) AFACI~ 3-14-03 Date Lagoon Sludge Survey Form A. Farm Permit or DWQ Identification Number ,off - 1,F6 H. Lagoon Identification . apr�e,rj alLiP. C. Person(s) taking Measurements _ 7L =e-x 4- A( dd4 D. Date of Measurements 3 - 2,3 - U E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: ~r>/�G r b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: l0c^4 vPr rr c. Thickness'of the sludge layer if making a direct measurement with "core sampler": F. Lagoon Surface Area (using dimensions at inside lop of bank): (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1,33 acre: Use 8 points b. If more than 1.33 acre, 1.6 acres x 6 = ICJ with maximum of 24. (Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on . the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheet". I. At time of sludge survey, also measure the distance from the Maximum Liquid Level IL to the Present Liquid Level (measure at the lagoon gage pole): , J. Determine distance from Maximum Liquid Level to Minimum Liquid Level: (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid level: Item J - Item 1, assuming present liquid level is below Max. Liq, Level: /. L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points): M. Record from sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): is . y N, Record from sludge survey data sheet the average thickness of the sludge layer: Y, y O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 41• (Note: If Item 0 is less than 4 ft., a sludge removal and utilization plan may be required by N. C. DWQ, See your specific permit or contact DWQ for more information.) P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. .r Completed by- .-2 Me,s L!2 m � _ _��tm� r Date: -:�3 a Print Name a Signature White - Office Yellow - Producer Sludge Survey Data Sheet Lagoon Identification: Sludge Survey Data Sheet gr rbe_r� 20wdex Completed by: _lz rn Gc La 11L Date: 3 - d3 - a5 Print Name Sig atuh re (A) Grid Point No. (B) Distance from liquid surface to top of stud a (C) Distance from liquid surface to lagoon bottom soil (C) - (B) Thickness of sludge is er Ft. & inches Feet tenths Ft. & inches Feet tenths Ft. & inches Feet tenths 1 {� 2 7.0 3 6.5 4 6.$ 5 '7.1 6 s-'7 7 F.3 8 rb.a 9 S,9 10 S.S 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average *Ail Grid Points and corresuondine sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. - ......,....._..... See Appendix 6 for conversion fr om r om inches to tenths of feet. White - Office Yellow - Producer 01/143/04 RON 15:32 FAX 916 592 9552STAGE FARMS Qool ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number NC_ County Year 200-1 Facility Name (as shown on Certificate of Coverage or Permit) 6cf'+ G: ttJC tJ Operator in Charge for this Facility" Certification # Land application of animal, waste as allowed by the above,permit occurred during the'past calendar year YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach an explanation on how the animal waste was handled. Part I :. Facility Information: 1. Total number of application Fields ❑ or Pulls 6�(please check the €.ppropriate box) in the Certified Animal Waste Management Plan (CAWMP): Total U.:eable Acres approved in the CAWMP } r7: '7 .2. Total number of Fields ❑ or Pulls 4please check the appropriate box) on which land application occurred during the year: "3 Total Acres on which waste was applied 1�.— Total pounds of PIant Available Nitrogen (PAN) applied during thi, year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and the permit: _ --i606 -- 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year tons ❑ or gallons ✓Cis (please check the appropriate box) 6. Annual average number'of animals by type at this'facility during the previous year: 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 316 Smallest (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8: Facility's Integrator if applicable: Part 11: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during L✓I Yes ❑ No the past calendar year. RREIVEJ) AFACF 3-14-03 l MAR 0 2 2005 [DEMRAY1TULLE REGIONAL OFRCE 01/19-/04 MON 1503 FAX 910 592 9552 PREsTAGE FARMS [A 002 2. The facility was operated in such a way that there was no direct runoff of waste from the facility (including -the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past . calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. 9(Yes G No dYes ❑ N 2( Yes ❑ No lJ Yes ❑ No d Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon L Yes ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 2f Yes ❑ No 9, Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No past calendar year. 10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all ZYes ❑ N, sites receiving animal waste and the. crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were eYe5 ❑ No maintained during each application of animal waste during the past calendar year. " I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 1 Date ` 5 Date different from Permittee) AFACF 3-14-03 2 L - - Lagoon Sludge Survey Form A. Farm Permit or DWQ identification Number 9;1 — [?6 B. Lagoon Identification C. Person(s) taking Measurements 7 La m D. Dale of Measurements — — Og E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer: Son a r b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon: c. Thickness of the sludge layer If making a direct measurement with "core sampler" tJA F. Lagoon Surface Area (using dimensions at the Inside top of bank): ) . b (acres) (Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 acres, 1. (e acres x 6 = IC with maximum of 24. (using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match most closely with the estimated number of sampling points needed. Number the grid intersection points on the lagoon grid to correspond with the data to be recorded for points of measurement.) H. Conduct sludge survey and record data on "Sludge Survey Data Sheer. I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level Q to the Present Liquid Level (measure at the lagoon gage pole): I, p J. Determine distance from Maximum Liquid limit to Mlnlmum Liquid Level: , (Determine from Plan or other lagoon records) K. Calculate distance from present liquid surface level to Minimum Liquid Level: ItemJ -Item I, assuming present liquid level Is below Max. Llq. Level: . °Z L. Record from sludge survey data sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measuement points): M. Record from the sludge survey data sheet the distance from the present liquid surface level to the top of the sludge layer (average for all the measurement points): S, N. Record from the sludge survey data sheet the average thickness of the sludge layer: 3.9 0. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): S• q (Note: If item Q Is less than 4 ft., a sludge removal and uBlization plan may be required by N.C. DWQ. See your specific permit or contact DWQ for more information.) P. Proceed to the sludge Volume Worksheet If desire to calculate sludge volume for rectangular shaped lagoon with uniform side slope. Completed by: Data: Q Print Name Signature 1� l•� Sludge Survey Data Sheet Lagoon identification: Completed By: J. Lanq 6 . Print Name ge(bex� 8 t,w n Date: I_ Q_ oy (A) Grid Point No. (B) Distance from liquid surface to top of slud a P Distance from liquid surface to lagoon bottom soil (D) Thickness of sludge la for Ft. & Inches Feet tenths Ft. & Inches Feet tenths Ft. & inches Feet tenths 1 ,o 2 3 4. 1 , 5 6 k3, 7 S; 8 0o i 9 o b 10 z 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Average ' All Grid Points and corresponding sludge laver thickness must be shown on a sketch attached to this Sludge Survey Data Sheet. Conversion Table From Inches to Tenths of feet Inches Tenths of feet Inches Tenths of feet 1 0.1 7 0.6 2 0.2 8 0.7 3 0.2 9 0.7 4 0.3 10 0.8 5 0.4 11 0.9 6 0.5 12 1.0 - L! I-T7---- -T '-LL-j L: 7- -- - - ------- ­7 J3.-1- 1 m r I -7- 1 ------ 7 7 1 m L Lt L! -77- T T r7 --- F-, 7.77r-l.- -J -;-7--'-- --77-7 -1 ...... .... . . .... ........... :-J-7 U --- Lt J -,-Jr ---- - ----- . .... . ..... - - ........ .. . Wettable Acres Determination Certification Name of Facility:_aC—A& P T j( . _&jLti)E Facility Number:- /& Owner(s) Name: 4Lk ,=P2r ig •'6DlitDE-1! _Phone No: 910- Mailing Address: I�1 �1a► 7r �� �t/T�i� ��,�. By signing this form, the facility owner and Technical Specialist acknowledge the completion of the Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and calculations were completed to conduct a Wettable Acre Determination. The facility's Waste Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all worksheets, calculations, and other Wettable Acres Determination documents, along with the applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with the local Soil and Water Conservation District. A copy will also be kept on site with the Certified Animal Waste Management Plan. Any future modifications must be approved by a technical specialist and filed with the Soil and Water Conservation District prior to implementation. If any modifications to the existing irrigation system or any new irrigation equipment was required to adequately address the waste management needs of this facility, an Irrigation Specialist or Professional Engineer has certified the design and installation below. Owner Name:_t-i-El+c.1 E T tom_ & w b E j' Owner Signature: �2Lc�( _ Date: to : 3_ o/ Technical Specialist Name: . QLEAJN CL 11-70A1 Technical Specialist Signature:cDate: /0 3 0 If assisted by an Irrigation Specialist or Professional Engineer please read and sign below: Animal waste application equipment has been designed or modified to apply waste as necessary to accommodate the waste management plan and according to NRCS Standards. Animal waste application equipment has been installed according to NRCS Standards and is ready for use. Irrigation Specialist/PE Name: Irrigation Specialist/PE Signature: Date: Submit this form to: Attn: Sonya Avant Non -Discharge Compliance Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 WADC - 7/99 WASTE UTILIZATION PLAN PAGE 6 Plans and Specifications 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either has owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind -is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a •swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic 'and industrial waste from washdown facilities,, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagccn embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 16. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be -disposed of in a manner that meets North Carolina regulations. Page: 11 r al IRRIGATION DESIGN HERBERT G. BOWDEN N 1) THRUST BLOCKING SHAH_ BE PROVIDED AT ALL BENDS, TEES. DEAD ENDS AND OTH1 SPECIAT 2) MAINLINE PIPE y7[F7rnNG5 Wj{ICH QUIRE BMW(; HAVE AT LEAST 3 AIL BE 6' PVC PR 2W (SDR 21) AND SHALL BE BURIED TO FEET OF COVER. 3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE THE RAND WITH MEASURIiMEN TS TAKEN W THE FIE) [) 17 IS CORRECT TO THE BEST OF MY KNOWLEDE AND TAKEBELZE, 4) WHERE POWERIINFS ARE IN THE SPRAY THE POWER COMPANY FOR CURRENT �NF� �RICTIONS AND 5) ZONES 3 & 4 ARE TO BE P THE OWSHALL CONTACT LIMPED DIRECTLY PROM T14ELA APPROVAL. GOON. 6Efta�rscao�e}'�� .. i r W V' LOCATION OCATION 4AIN LINE BLOCKING Prepared by: Mark A. PO e Certified by M. Flo d Adams P.E. Date: North Carolina Cooperative Extension Service College of Agriculture and Life Sciences Sampson County Center 369 Rowan Road Clinton, NC 28328 (910) 592-7161 (910) 592-9513 (fax) November 15, 2001 Paul Sherman 225 Green Street, DWQ Fayetteville Regional Office Fayetteville, N.C. 28301-5043 Dear Paul, I have been contacted by two swine producers that were inspected by you recently. Both were concerned about changing a nitrogen rate on their small grain overseed. The two producers were Sam Anders (82-331) and Herbert Bowden (82-186). Their farms were both grandfathered at the time of certification with an existing WUP and to my knowledge they received their general permits without any changes. Both farms have had wettable acre determinations. To my knowledge,` a nitrogen rate change is not required for these farms since these nitrogen rates were already in their plans at the time they were certified. This issue needs to be addressed if it hasn't already. To my knowledge, this would be precedent setting if these rates are changed without a problem or deficiency on these farms. Sincerely, Dan Bailey Agricultural Extension Agent DB/pb Employment and program opportunities are offered to all people regardless of race, color, national origin, sex, age, or disability. North Carolina State University, North Carolina A&T State University, U.S. department of Agriculture, and local governments cooperating. State of North. Carolina Department of Environment and Natural Resources Division of Water Quality James B.' Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director December 28, 1998 Herbert G. Bowden a NCPE-NR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Herbert G Bowden Farm ` 11294 Hobbton Hwy. Clinton"�NC-28328 1 199E Subject: Certificate of Coverage No. AWS820186 r Y Herbert G Bowden Farm R -CEViL1~.E Swine Waste Collection, Treatment, 1 }•. 6; F.1Q�,� Fly ; � Storage�and Application System Sampsonn,. County :. _:. Dear Herbert G. Bowden: In accordance with your application received on September 15, 1998, we are forwarding this Certificate of Coverage (COC) issued to Herbert G Bowden,- authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Herbert G Bowden Farm,' located in Sampson County, with an animal capacity of no greater than 2880 Feeder to Finish and the application to land as specified in the Certified Animal Waste Management Plan'(CAWMP). The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than ` the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any'violation of the terms and conditions'specified in this 'COC, the General Permit or.the .CAWMP may result in the revocation of this COC; or'penalties'in accordance with NCGS 143-215.6A 'thiough 143-215.6C including civil penalties, criminal penal.66,51and injunctive relief.. 1. - .. ,s..' ., - .i ) v •rr 4'" F i:,w r"., i" a si't_ -u- ,:^t+. j,'R7iY• d - Upon notification by the Division of this COC's expiration, you shall apply for its renewal. ' This request shall be made within 30 days of notification by the Division. r Lys • T .L.•..F i G - .i LY . Syr - This ,COC is not automatically transferable.` A name/owne�shipt,change application must be submitted to the DWQ prior to a'name change or change in ownership - . - - c .S „x..- :' _. ..'F... .- �co. ? aa�Y'e ° �` -i'� �`1J - �1 x,a a.�`•,r -: .. .' ,, .+ r«; N . • s. ..: �. d :. "(.. ...'4Z+• .. � '• t� t i� 4 'i s r-• .: i"� 'S- � ` rt If any parts,' "requirements, or limitations contained in this COC are unacceptable,'you have the right to apply 'for an individual non -discharge permit` by :contacting the fengineer listed below, -for _. i .rr rrr r• i'� tr n ,a. a • Win, P O t3oz 29535,,Raleigh, North Carolina 27626 0535 Telept;one 919 733 7015 ; FAX 919-733-2496- An Equal Opportunity Affirmative Action Employer - 50%"recycledl 10%post-consumer paper F - - - rf ., • ., a r � �.. r ' i t- ''Yip ' .>4r Y Y• Certificate of Coverage AWS820186 Herbert G Bowden Farm Page 2 information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. '. A The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363. Sincerely, Howard, Jr., P.E. cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Fayetteville Regional Office, Water Quality Section Sampson County Soil and Water Conservation District Permit File -Central Files Permit File-NDPU State of North Carolina Department of Environment and Natural Resources Division Hof Water Quality Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) General Permit - Existing Liquid Animal Waste Operations The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. GENERAL INFORMATION: 1.1 Facility Name: Herbert G Bowden Farm 1.2 Print Land Owner's name: Herbert G Bowden 1.3 Mailing address: 11294 Hobbton Hwy. City, State: Clinton NC Zip: 28328 Telephone Number (include area code): 910-594-1608 1.4 County where facility is located: Sampson 1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): North on 701 from Clinton. farm approx. I mile on right before Hobbton High School. 1.6 Print Farm Manager's name (if different from Land Owner): L7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms 1.8 Date Facility Originally Began Operation: 01/01/92 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 82 (county number); 186 (facility number). 2.2 Operation Descrip ontiont Swine operation Feeder to Finish 2880- Certified Design Capacity Is the above information correct? yes; no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum number for which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals Wean to Feeder Layer Dairy Feeder to Finish Non -Layer Beef Farrow to Wean (# sow) Turkey Farrow to Feeder (# sow) Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page I of 4 82 - 186 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 17.70� Required Acreage (as listed in the AWMP): 17.50 2.4 Number of lagoons/ storage ponds (circle which is applicable): 1 2.5 Are subsurface drains present within 100' of any of the application fields? YE or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? (ap or NO (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) ES or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? to - % r M What was the date that this facility's land application areas were sited? REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.1 1 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 82 - 186 Applicants Initials 44 Facility Number: 82 - 186 Facility Name: Herbert G Bowden Farm 4. APPLICANT'S CERTIFICATION: 1, Ag r- pur a. i�. Lor)sr l (Land Owner's name listed in question 1.2), attest that this application for Ap-mr T Cam.'&LpDiF,4 1 1TK,1'%L (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be ret me d to me as i com lete. p Signature Date /J-9d 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) 1, (Manager's name listed in question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 82 -186 DIVISION OF WATER QUALITY REGIONAL OFFICES (V") Asheville Regional WQ Supervisor 59 Woodfin Place Asheville, NC 28801 (704) 251-6208 Fax (704) 251-6452 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Cray Rutherford Graham Swain Haywood Transylvania Henderson Yancey Jackson Fayetteville Regional WQ Supervisor Wacbovia Building, Suite 714 Fayetteville, NC 28301 (910) 486-1541 Fax (910) 48"707 Anson Moore Bladen Richmond Cumberland Robeson Harnett Sampson Hoke Scotland Montgomery Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 7714600 Fax (910) 771-4631 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Sung Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford Washington Regional WQ Supervisor 943 Washington Square Mall Washington, NC 27889 (919) 946-6481 Fax (919) 975-3716 Beaufort Jones Babe Lenoir Chowan Pamlico Craven Pasquotank Carituck . Pexgaimans Dare Pia Gates Tyre" Greene, Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704)663-1699 Fax (704) 663-6040 Alexander Lincoln Cabarrus Mecklenburg Catawba Rowan Cleveland Stady Gaston Union Iredell Raleigh Regional WQ Supervisor 38M Barrett Dr. Raleigh, NC 27611 (919) 571.4700 Fax (919) 733-7072 Nash Naethamptem Edgeeombe Orange Franklin Person Gmaville Vanoe Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Supervisor 127 Caodinal Drive Extension Wilmington, NC 28405-3945 (910)395-3900 Fax (910)350-2004 Brunswick New Hanover Carteret Onslow Columbus Pender Dupes LM FORM: AWO-G-E 5/28/98 Page 4 of 4 Resource Information Farm name: Herbert G. Bowden Owners: Herbert G. Bowden Contact: Herbert G. Bowden Address: Route 3, Box 205 Clinton, N.C. , 28328 Phone: 910-5 94-16Q8 NCRS 910-592-7963 DEM 910-486-1541 WASTE UTILIZATION PLAN ---------------------- Owners name --:Herbert Bowden Mail Address-:11294 Hobbton Hwy Type of production unit---- :Feed -Fin Number of animal units-----: 2880 County:Sampson Type of waste facility ----- :Anaerobic Lagoon Temporary storage period ---: 180 days Method of application ------ :Irrigation Amount of animal waste produced-----------------: 5472 tons/year Amount of plant available N produced -by animals-: 6624 lbs./year Commercial N to apply on planned acreage----.-- 0 lbs./year Your animal waste utilization plan has been specifically developed for your swine operation. The plan is based on the soil types, crops to be grown, and method of application for your particular operation. The waste must,be land applied at a specified rate to prevent pollution of surface and/or ground water. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle and annual soil tests are encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste: Do not apply -more nitrogen than the.crop can utilize. Soil types are, important as they have different infiltration rates and leaching potential. Waste shall not be applied to land eroding at greater than 5 tons per acre per year. Do not apply waste on,.saturated soils or on land when the surface is frozen. Either of these conditions may result in runoff �o surface waters. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or not -more than 30 days prior to planting. Soil incorporation of waste will conserve nutrients and reduce odor problems. Page 2 The acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Annual acreage requirements may be more or less based on the waste analysis report for your waste management facility. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No'. Type Code /Acre /Unit Used Apply 10558 2 WaB L 0 133.00 17.5 2327.5 S-APRIL 10558 2 WaB C 5.5 50.00 17.5 4812.5 MAR-OCT ----- ----- ----- ----- ----- ----- ----- --__- ------ Total 35.0 7140 Available Nitrogen (includes commercial) 6624 Surplus Or Deficit ­516 Crop codes: Crop -unit A=Barley-bu ------ I=Oats--bu. B=Bermudagrass(graze)-tons J=Rye-bu. C=Sermudagrass(hay)--tons K=Small grain(graze)-acre D=Corn(grain)-bu. L=Small grain(hay)-acre E=Corn(silage)-tons' M=Sorghum(grain)-cwt. F=Cotton-lbs. lint W=Wheat-bu. G=Fescue(graze)-tons Y=Fescue(pasture)-tons H=Fescue(hay)-tons Z=Bermudagrass(pasture)-tons Page 3 • If more commercial fertilizer is used than shown in this plan, then additional acres of land may be needed. A three to fifteen feet wide permanent grass filter strip should be seeded along all ditches in fields that receive animal waste. Additional comments: -------------------- Prepared by: Title: G S r Date:+ -- Concurred in by: Date: Producer I understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. � • �ouc`er��� Technical Specialist:dLlx�z C;�- __ Date: 3/-&/9z (Copy to producer and copy to case file) -' .gG15"RkT.:0N FORM FOR ANIMAL FEEDLOT OPERATIONS Department of Environment, Health and Natural Resources Division of Environmental. Management Water Quality Section If the animal waste management system for your feedlot operation is designed to serve more than or equal to 100 head of•cattle, 75 horses, 250 swine, 1,000 sheen, or 30,000 birds that are served by a Liquid waste system, then 4h:s form must be f;lled out and mailed by December 31, 1 993 pursuant to I5A NCAC 2H . 0217 (c) in o„der to -'be deemed permitted by OE:!. Please print clearly. F ar:n Name, �.44�J11 420x0jr_0_1_ Mailing Address: County: Owner (s) Name: _Fir h �= _ L�•.� t� rf Iry .. Manager (s) Name: Lessee Name - Ay.. • Farm Locatiarr.., (Be s. sneciiic as passib Yaad names, d echo;:" mile ost,,. ,ecC_}. { Latitude/Longit;:de if known: Design capacity of animal waste management system (N�mber and.type:. of confined. an:.maI (s)) `74C� �� R _L�'n s i(� ' "? i �Y Average animal population on the farm (Number and type of animal (3'1, .'raised) st Year Production Began: A5C5 Tract No.: Type o; Waste Management System Used: rS Acres Available' -far Land Application of Waste: Owner (s) Signature (s) , a ,� DATE � � :. kT, .yt � DATE : - ate• E Site Requires Immediate Attention.""p Facility No._'AR DIVISION OF ENVIRONMENTAL MANAGEMENT ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD Farm Name/Owner: Pe Mailing Address:_ County: no Integrator: On Site Representative: Physical Address/Location: DATE: .1995 it - Time: _ 2 - or _ FlorM[ I ds Phone: Meer, %X�t�r��—Phone: sue► � j�� � . ,r Type of Operation: Swine Poultry Cattle Design Capacity: Number of Animals on Site: 14 721— DEM Certification Number: ACE DEM Certification Number: ACNEW Latitude. ' �" Longitude: 0 Circle Yes or No Does the Animal Waste Lagoon have sufficient freeboard of I Foot + 25 year 24 hour stoim. event I Foot + 7 inches or No Actual Freeboard: (approximately } 3 Ft. �.�Inches. k Was any seepage observed from the lagoon(s)? Yes ot�Was:any.eromon observed?' :Yeso , adequate Iand• available for spray? �or.No Is the cover.. crop adequate?Yor Na`''►'R `r �Crop(s) being, utilized: e 1 B r` o�; c,,S Does the facility.meet SCS minimum setback criteria? 200 Feet from Dwellings? or No 100 Feet, from Wells?A 2 or No ' jai Is. the, animal waste stockpiled within 100 Feet of USGS Blue -Line. Stream? Yes orb � } r:r Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line: Yes or�• :" Is animal waste discharged into water of the state by man-made ditch, flushing system_, or other similar man-made devices? Yes orO If Yes, PIease Explain. Does the facility maintain adequate waste management records (volumes of manure, land applied, spray irrigated on specific acres a with cover crop)? �r No µ Additional Comments: j e_ (j hw I w��' ' :t .� s �s Inspector Name Signature ice: Facility Assessment Unit Use Attachments if Needs , Y • j'� 1. ; •i'a,� .aI".A-r ' �'I��1�..�r `• • .may q,y, p• ...5►r� yr' � �• fY: +•r �,y /si' •'�'i'1-';[•',• 1'L. OCR MRFj S `ir"5;'l r••. 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It. 14f yt-it \vi ;7; 4b kip 'Tt' ­1_1 14 MEN IIII III Insect Control Checklist for Animas Operations Source Cause BMPs to Control Insects Site Specilic Practices Flush Gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from • gutters as designed. 0 Remove bridging of accumulated solids at charge Lagoons and Pits Crusted Solids - Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth'of no,more than 6 - inches over more than 30% of surface. Excessive Vegetative Decaying vegetation 9' Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees. edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage Design, operate.and maintain feed systems (e.g., bunkers and.troughs) to minimize the accumulation -of. decaying wastage. O Clean up spillage on a routine basis (e.g., 7 - 10 day'interval during summer, 13-30 day interval Feed Storage • Accumulations of feed residues M' Reduce moisture accumulation within and around Immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Inspect for and remove or break up accumulated solids is filter strips around feed storage as needed. A' -November 1[, 1996, Page 1 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices : Fumstead • Swine production 0 Vegetative or -wooded bufi-crs; 0 Recommended best management practices; 0 Good judgment and'common sense Animal body surfaces • Dirty manure -covered animals . Dry floors Floor surfaces Wet manure -covered floors 0 Slotted floors;.' Waterers focated over slotted floors; V0 seders at high end of solid floors; crape manure buildup from floors; O Underfloor i eentilation far drying R' Manure collection pits Urine; Pr Frequent manure removal by flush, pit recharge. • Partial. microbial decomposition or scrape; . ❑ Underfloor ventilatlon Ventilation exhaust fans Votat0c gases; FfFan maintenance; Dust Efficient air movement Indoor surfaces Dust Washdown between groups of animals; ❑ Feed additives; 0 Feeder covers; 0 Feed delivery downspout extenders to feeder covers : - , :roc,'., V .��G�k•`J Flush tanks Agitation of recycled lagoon '0 F16sh tank covers; liquid while tanks are filling : 0 Extend fill lines to near bottom of tanks with anti"siphlonyents P_-Q-� ^Flush alleys �• Agitation during wastewater 0 Underfloor flush with underfloor ventilation conveyance Pit recharge points Agitation of recycled lagoon. 0 Extend recharge lines to -near bottom of pits liquid while pits are filling with anti -siphon vents Lift stations Agitation during sump tank'. O Sump lank covers filling and drawdown Outside drain collection • Agitation during wastewater. 0; fox covers oc junction, boxes. conveyance AMOC - November 11, 1996, Page 3 : Sot,rce Cause BMPj to Minimize Odor Site Specific Practices Standing water around Improper drainage;. Grade_ and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto Poorly maintained access roads. Farm access road maintenance public roads'frorn farm access Additional Information: Available From Swine'Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Design -and Management for Livestock Manure Treatment and Storage EBAE 103-83 NCSU-BAE 'Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension Environmental Assurance Program; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report tram the Swine Odor Task Force. NCSU Agri Communications Nuifanee Concerns in Animal Manure Management: Odors and.Flies ; PRO107, 1995 Conrerence Proceedings Florida Cooperative Extension AMOC -November 11, i 996, Page 5 Mortality Management Methods (check which method(s) are being implemented) ❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-I68.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) I December 18, 1996 11 uivisicn'ct Water Cuaiib/ (IDWC.) SAMPSON COUNTY .PHONE NUMBER DIRwToRY Regional Office — Fayetteville (910r486-1541 Emergency (After hours) 1-800-858-0368 Emergency Management Services (EMS) 910-592-8996 Health Department: (910) 592-1131 NRCS (SCS): (910) 592-7963 Extension: (910) 592-7161 /-eoo Psg-oal�3'—D�vt SAMPSON COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) 'SOIL & WATER CONSERVATION DISTRICT (SWCD) rnnPERATTVEOEXTENSIONSSERVICEN(CESjICE (NRCS) 910-486-1541 910-592-8996 910-592-7963 910-592-7963 910-592-7161 is plan will be implemented in the event that wastes from your oration are leaking, overflowing, or running off the site. You should T wait until wastes reach surface waters or leave your property to asider that you have a problem. You should make every effort to sure that this does not happen. This plan should be posted in an cessible location for all employees at the facility. The following e some action items you should take. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam, any permanent alteration of the dam should be approved by a qualified technical specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon -hold waste in the house if possible. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. Runoff from waste application field -action include: a. Immediately stop waste application. b. Create a temporary diversion or berm to contain the waste. c. Incorporate waste to reduce further runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. Leakage from the waste pipes and sprinklers --action include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. e. Repair all leaks prior to restarting pumps. Leakage from flush system, houses, solids separators -actions include: a. Stop recycle (flushing system) pump. b. Stop irrigation pump. c. Make sure no siphon effect has been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. Leakage from baae or aidewall of lagoon. Ofi;wn -Oilw 10 opopgdp as opposed to flowing leaks -possible action: Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. If holes are caused by burrowing animals, trap or remove animals and fall holes and compact with a clay type soil. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. ess the extent.of the spill and note any obvious damages. Did the waste reach any surface waters? Approximately how much was released and for what duration? Any damage noted, such as.employee injury, fish kills, or property damage? Did the spill leave the property? Does the spill have the potential to reach surface waters? Could a future rain event cause the spill to reach surface waters? Are potable water wells in.danger (either on or off of the property)? How much reached surface waters? tact appropriate agencies. Daring normal business hours, call your DWQ (Division of Water Quality) regional office., at 910-486-1541, after hours, emergency number:919-733-3942. Your phone call should include: YOUR NAME, FACILITY;.TELEPHONE NUMBER, THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. If spill leaves property or enters surface waters, call local (EMS) Emergency Management Services at 910-592-8996. Instruct EMS to contact local Health Department. Contact local SAMPSON Soil and Water Conservation. District (SWCD), Natural Resources Conservation Service (NRCS) office at 910-592-7963 and Cooperative Extension Service (CES) at 910-592-7161 for advice/technical assistance. of the above works call 911 or the sheriffs Department lain your problem to them and ask that person to contact Per agencies for you. the contractor of your choice to begin repair of the i to minimize off -site damage. Contractors Name: Contractors Address: Contractors Phone: the technical specialist who certified the lagoon (NRCS, ing Engineer, etc.) Name: pandy bal^eivd. Phone: MooftamwSyy- S77/ nt procedures as advised by DWQ and technical assistance s to rectify the damage, repair the system, and reassess to management plan to keep problems with release -of wastes ppening again. are a contract swine grower associated with a swine integrator, contact the company representative at 92-5771 - j EXH. f E-1 FORM IRR-1 Lagoon Liquid Irrigation Fields Record For Recording Irrigation Events on Different Fields Farm Owner p ry Facility Number -1pa lrrigalion.Operator Date Field Size._ .Number of i I FORM 1RRA Faun Owner Irrigation Operator EXH_ f E-1 Lagoon Liquid Irrigation Fields Record For Recording Irrigation Events on Different Fields Facility Number 1 9 - ' ui .. .. ld Number of —SDTinklers Overatinq .Wia 1. a .. firem • o EXH. . r E-i FORM IRRA Farm Owner Irrigation Operator Lagoon Liquid Irrigation Fields Record For Recording Irrigation Events on Different Fields PE -"MT 91 o Facility Number 6, dywpell Dibe Num--berof EXH. . f E-1 FORM IRR-1 Lagoon Liquid irrigation Fields Record For Recording Irrigation Events on Different Fields EXHIBIT E-2 FoRWAA-2 - Tract # Field Size (acres) = (A) Farm Owner Owner's Address Owners Phone i# Lagoon Irrigation Fields Record One Form for Each Field per Crop Cycle Facility Humber - G Irrigation Operator • R T (9 • ! pctl D,-11 Irrigation Operators aAe? hfC6672MI Address Operators Phone # From Waste Utilization Plan crop Type Recommm Wed PAN Loaft C6 Wam) = (a) rn rzti (31 r4% (51 cai m r51 rsti nm r„1 qq Field # z E fj /I�9� o�3d rangy ff u,yl / - OEM 141 WM N Crop Cycle Totals Iao V Jeo i Owners Signature Certified Operator (Print) Operators Signature Operators Certification No. s NCQA Waste Anaylysis or Equivalent or NRCS Estimate, Technical Guide Section 633. Enler'~4 value received by subtracting column (10) from (8). Continue subtraclin -ilumn (10) from column (11) following each irrigation event. FORM IRR-2 Tract # Field Size (acres) = (A) Farm Owner Owner's Address Owner's Phone # Lagoon Irrigation Fields Record One Form for Each Field per Crop Cycle EXHIBIT E--2 Facility Number Irrigation Operator - , irrigation Operator's //2 g5! QB8 t/trhjl Address Operators Phone # /,o - cL - From Waste Utilization Plan Crop Type FtecommmWed PAN LcadhV n1 rn t31 a1 t51 (At t71 t81 tat run tin 1EM 1. I1I ..I 1. 111 1 WE 1. f_f7' crop Cycle Tours o so 1- r Owner's Signature Operators Signature - Certified Operator (Print) Operator's Certification No. NCQA Waste Anaylysis or Equivalent or NRCS Estimate, Technical Guide Section 633. ' 2 Enter /~o value received by subtracting column (10) from (B). Continue subtractin -11umn (10) from column (11) following each irrigation event. FORM IRR-2 Tract # Fleld Size (acres) tt (A) Farm Owner Owner's Address Owner's Phone # Lagoon Irrigation Fields Record One Form for Each Field per Crop Cycle Field # a - Z 1 B ' OLr�D6 ffD - - 'e P EXHIBIT E-2 Facility Number I 8a I - 1 In 1 Irrigation Operator, HE"& —AL 9. D�itil Irrigation Operator's /IA9�4 DB TO /` W31 Address d/r ' ^lam Operator's Phone # I p -$ G a s From Waste Utilization Plan CM? Type /1 Q Recom muted PAN RoadkV �J :1Mdam) _ (8) a 7s rn M (3) (4) (5) r83 r71 (a) (s) r101 firs ,„ PAN Appited ��� - Total VokjM (ganons) r =1 .. - , . • ROM - _ . ®tea r� �■ Crop Cycle Totals 1 /�rOaS j Owner's Signature Certified Operator (Print) Operator's Signature lir:.w5 Operator's Certification No. r NCOA Waste Anaylysls or Equivalent or NRCS Est'urrate, Technical Guide Section 633. := Enter "-9 value received by subtracting column (10) from (4). Continue subtractin ilumn (10) from column (11) following each irrigation event. FORM IRR-2 Tract # Field Size (acres). - (A) Farm Owner Owners Address Owner's Phone # Lagoon Irrigation Fields Record One Form for Each Field per Crop Cycle s Field # 1 .S E ,Q 11a9Y HV661-bn/ tfWy 61I, n,V Ale- --,?1 - - A. O EXHIBIT E-2 Facility Number Irrigation Operator E ,FbAtgDFY Irrigation Operator's //a9yG 1fo643777 40tl, Address 421, �7„/ „/e---, Operatoes Phone # 91,0 - - /6Q8 From Waste Utilization Plan CMP Type ReomynmWed PAN Loading (16lacre) = (B) 7s rn M r31 W1 151 res M re1 tm fins t„S PAN APPUed 000 ..(91 - u Crop Cycle Totals l 144 6od.5 l Ownefs Signature Certifed Operator (Print) Operator's Signature Operator's Certification No. _ I NCDA Waste Ansylysis or Equivalent or NRCS Estimate. Technical Guide Section 633. �} ? Enter "q value received by subtracting column (10) from (B). Contlnue sublraclin -ilumn (10) from column (11) following each Irrigation event. c IRRIGATION DESIGN CERTIFICATION FOR HERBERT G. BOWDEN December 16, 1997 l certify that this Plan has been prepared under my direct supervision and meets the applicable regulations of NRCS, DPM, and all other State and Local Regulations to the best of my knoWjedge aiid.,.tglief. ;.;o� off•; 7 ArIA% M. Floyd Adams, P:E. 12273 ' Date License No. 12273CD ��lllllllti��- is t 's i IRRIGATION SYSTEM DESIGN PARAMETERS Land Owner/Operator Name: Herbert G. Bowden Address: 11294 Hobbton Hn Clinton, N.C. 28328 Telephone: 910-594-1608 TABLE 1 - Field Specifications (1) Date: 16-Dec-97 County: Sampson Field Number (2) Approximate Maximum Usable Size of Field (3) (Acres) Soil Type Slope (%) Crop(s) Maximum Application Rate (4) (in / hr) . Maximum Application per Irrigation Cycle (4) (inches) Real Yeild (Tons) Comments 2 17.5 WaB 0-2 Bermudagrass Hay/Small Grain 0.5 1.0 (1) Tabie to be completed in its entirety by Field office personnel and forwarded to the irrigation system designer. (2) See attached map provided by the Field Office for field location(s). (3) Total field acreage minus required buffer areas. (4) Refer to N.C. Irrigation Guide, Field Office Technical Guide, Section I S G. Annual application must not exceed the agronomic rates for the soil and crop used. Date: 16-Dec-97 TABLE 2 - Traveling Irrigation Gun Settings Make, Model and Type of Equipment: Hobbs 1030 Nelson 150 w11.18 & .86 Nozzle John Deere 4039D Engine Berkeley B3JQBM Pump Zones (2) within Fields 1 Travel Speed ft / min Application Rate in f hr TRAVEL LANE Wetted Diameter feet Flow Rate m EQUIPMENT SETTINGS Wetted Acres Comments Nozzle Diameter inches Operating Pressure Gun(psi) Operating Pressure Reel(psi) Arc Pattern 3 Effective Width ft Effective Length ft Flours per Pull 1A 4.64 0.45 240 580 2.1 340 260 1.18 80 143 270 3.20 1 B. 2.80 0.40 160 575 3.4 280 128 0.86 80 101 220 2.11 1C 4.64 0.45 240 780 2.8 340 260 1.18 80 143 270 4,30 2A 4.64 0.45 240 620 2.2 340 260 1.18 80 143 270 3.42 2B 4.64 0.45 240 1 430 1.5 340 260 1,18 80 143 270 2.37 3 2.93 0.42 150 390 2.2 280 128 0.86 80 101 210 1.34 4 2.93 0.42 150 300 1.7 280 128 1 0.86 80 101 210 1.03 (1) See attached map provided by the Field Office for field location(s). _ 17.77 = Total Eff. Wetted (2) show separate entries for each hydrant location in each field. Each entry is a separate zone, Acres (3) Use the Wowing abbreviations for various arc patterns_ F (full circle), TO (three quarters), TT (two thirds), H (half circle), T (one third), Q (one quarter). May also use degree of arc in degrees. Date: 16-Dec-97 TABLE 4 - Irrigation System Specifications Traveling Irrigation Gun Flow Rate of Sprinkler m 260 Max. Operating Pressure at Pump (psi) 151 Design Precipitation Rate inlhr 0.40 - 0.45 Hose Length ft 965 Type of Speed_ Cam enstion Mechanical Pump Ty2e PTO, Engine, Electric Engine Pump Power h 39 TABLE 5 - Thrust Block Specifications (1) r)acinner may ninvirla thnief hlno-4 einfalle em RRnaratA sheet_ LOCATION THRUST BLOCK AREA (sq. ft.) 2" line 3" line 4" line 6" line 90 Degree Bend 0.65 1.39 2.30 4,92 Dead End 0.46 0.98 1.60 3.48 Tee 0.46 0.98 1.60 3.48 45 Degree Bend 0.35 0.75 1.20 2.67 Ground Ent 2 0.86 1,81 2.90 6.40 (1) See USDA-NRCS' Field Office Technical Guide, Section IV, Practice Code 430-DD. (2) It is recommended that Ground Entry blocking be approximately 25% io 33% more than that required for 90- degree elbows. h.i 16-Dec-97 IRRIGATION SYSTEM DESIGNER Name: M. Floyd Adams Company: M. Floyd Adams, P.E. Address: P.O. Box 1098, Kenansville, NC 28349� Phone: 910 - 296 -1170 REQUIRED DOCUMENTATION The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigaition system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. S. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA - NRCS standard for Irrigation Water Conveyance. N.C. Field Office Technical Guide, Section IV, Practice Code 430 - DD. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 75 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface , waters per DEHNR - DEM Code section 15A NCAC 2B.0200 - Waste Not Discharged to Surface Waters. 16-Dec-97 Narrative . of Irrigation System Operation According to the data furnished by the Owner(s) and the affiliated companies the following- is an overall description of the system to include procedures of operation such ' as start-up, shut -down, winterization, and regular maintenance of the equipment. This operation contains 4 buildings with a capacity of 2880 animals. The annual plant available nitrogen (PAN) produced by this operation will be 6624 pounds. This system is designed to effectively wet 17.8 acres of land. As usual, more land will be receiving water but is not counted as total "wetted acres". This system contains 960 LF of 6 inch PVC (SDR 21) with 4 hydrants. There are 7 separate zones from these hydrants. Care should be taken when starting the pump unit to allow all lines to fill slowly so as to allow the air to escape from the lines. After this process, the motor rpm's should be slowly increased to obtain the desired system pressure. Failure to allow the entrapped air to escape before increasing the motor speed may cause damage to the system. Shut down procedures should be the reverse of start-up. The operator should slowly decrease the motor speed to idle and then shut it off. All regular and seasonal -maintenance should be performed according .to manufacturer's recommendations. Pumps and travelers should be drained prior to freezing temperatures: 16-Dec-97 L1 R;+ IRRIGATION COMPUTATIONS FOR: Herbert G. Bowden P_REFIPITATLOI LQATE: PR = Precipitation Rate Q = Flow Rate (gpm) 260 d = Diameter of Spray (ft 340 r = Radius 170 FORMULA: 2 PR W 96.3 x Q 1(3.1416 x( 0.9 x r) ) x 360 1 u EXAMPLE PR .= 96.3 x 260 1(3.1416 x (0.9 x 170 ) ) x 360 1 u PR = 0.34 x 360 1 u PR In! Hr. -Arc (u)- 0.34 360 0.38 320 0.45 270 0.68 180 0.91 135 TRAVEL SPEEDS: Design Depth = 0.50 inch S = Traveler Speed Q = Flow Rate (gpm) 260 d = Application Depth (in 0.5 w = Lane Spacing (ft.) 240 1.605 Constant FORMULA: S= 1.605x Q 1( d x w) x 3601u EXAMPLE S= 1.605 x 260 1( 0.5 x 240 ) x 360 l u S = 3.48 x 360 1 u 3.48 360 3.91 320 4.64 270 6.96 180 16-Dec-97 TOTAL DYNAMIC HEAD (CALCULATIONS) _Main Traveler F1 = Friction Loss Q = Gallons per Minute 260 260 D = Pipe Size 6.00 3.00 L = Length of Line 960 965 c = Pipe Coefficient 150 150 FORMULA: 1.0 1.� 4.8858 FI = [0.2083 x (100 / c ) - x (Q / D } x (L1100)] x 0.433 EXAMPLES for Friction Loss: 1.852 1.852 4.8B58 FI = [0.2083 x (100/ 150) x ( .260 1 6 ) x { 960 1100)] x 0.433 FI = 1.98 Main Line 1.852 1.852 • 4.8858 Fl = [0.2083 x (100/ 150 } x { 260 / 3 } x ( 965 1100)] x 0.433 FI = 58.16 Traveler Hose 63 Incl 5 psi other losses Traveler Oper. Press = Traveler Hose Loss = Main Line Loss = Elevation w/in Field = Suction Lift = Fitting Loss = 80 psi (from Chart) 63 psi 2 psi 10 ft. 8 ft. 3 ft. Total Dynamic Head = 154.08 psi Head at Pump = 150.61 psi 2.31 Ft. of water per Lb. of Press. 16-Dec-97 BRAKE HORSEPOWER (CALCULATIONS) BHP = Brake Horse Power (hp) Q = Flow (gpm) 260 TDH = Total Dynamic Head (ft) 355.9 EFF = Efficiency of Pump 60% BHP = Q x TDH 1 ( 3960 x EFF ) EXOMPI F BHP = 260 x 355.9 / ( 3960 x 60% ) BHP = 38.9 HP 16-Dec-97 VELOCITY: (CALCULATIONS) -Main- Traveler V = Velocity (ft/sec) Q = Flow Rate (gpm) 260 260 D = Diam. of Pipe (in) 6.00 3.00 z V= Q x 0.408 1 D EXAMELU Main V = 260 x 0.408 1 V = 2.95 ft 1 sec For a 2" Line, V= 26.52 ft 1 sec For a 3" Line, V= 11.79 ft l sec For a 4" Line, V= 6.63 ft l sec For a 6" Line, V= 2.95 ft I sec s 6 f ' CONCRETE THRUST BLOCKS: (calculations) Assumptions: 1) Thrust blocking design pressure is assumed to be 150 psi. 2) Soil bearing capacity is assumed to be 1500 pounds per square foot. 3) Refer to the attached Thrust Blocking sheet for multiplier. For 6" PVC Pipe 90 deg elbow 49.2 x 190 = 7380/1500 — 4.92 sq ft 45 deg elbow 26.7 x 150 = 4005/1500 = 2.67 sq ft Tee/Dead end 34.8 x 150 = 5220/1500 — 3.48 sq ft Ground Entry 63.98x 150 — 9594/1500 = 6.40 sq ft For 4" PVC Pipe 90 deg elbow 23 x 150 — 3450/1500 = 2.3 sq ft 45 deg elbow 12.4 x 150 1860/1500 = 1.2 sq ft Tee/Dead end 16.2 x 150 2430/1500 = 1.6 sq ft Ground Entry 28.8 x 150 = 4320/1500 = 2.9 sq ft For. 3" PVC Pipe 90 deg elbow 13.9 x 150 = 2085/1500 = 1.39 sq ft 45 deg elbow 7.51 x 150 — 1126,50/1500 = .75 sq -ft Tee/Dead end 9,.80 x 150 — 1470/1500 . _ .98 sq ft Ground Entry 18.07x 150 = 2710.50/1500 - 1.81 sq ft For 2" .PVC Pipe 90 deg elbow 6.45 x 150 = 968/1500 — .65 sq ft 45 deg elbow 3.50 x 150 — 525/1500 . _ .35 sq ft Tee/Dead end 4.56 x 150 = 684/1500 _ .46 sq ft Ground Entry 8.58 x 150 = 1287/1500 _ .86 sq ft 12-91 THRUSTBLOCKS3 Thrust blocking prevents main tine from moving when the pressure load is applied. In ef- fect, the thrust. block transfers the load from the pipe to a wider load bearing surface. Thrust r_ Nocks are required where fittings are used to change the direction (i.e., at all ties, elbows, wyes, .:aps, valves, hydrants and reducers) of the pipeline. The thrust backing must be formed against a solid trench wall and these fitting areas must be excavated by hand because mechanical equipment will damage the bearing surface of the trench wall. The size and type of thrust block depends on pipe size, line pressure, type of fitting, degree of bend and type of soil. In most cases, the size and type of thrust block will be determined by the engineer. Thrust block size may be calculated by the procedures shown: STEP 1. Multiply the pipe pressure by the appropriate value shown in the following table to get pounds thrust per psi working pressure. Pipe line Dead End or Tee 901, Elbow 45°- Elbow. 22Ys ° Elbow 11/2" 2.94 4.16 2.25 1.15 , 2 4.56 6.45 3.50 1.78' ' 21/2 " 6.65 9.40 5.10 2.60 3 to 9.80 -13.9 7.51 3.82 31/2 " 12.8. 18.1 9.81 4:99 4 16.2 23.0 • 12.4- 6.31 5 24.7 35.0 18.9 9.63 6 . 34.8 49.2 - 26.7 13.6 8 59.0 83.5 45.2 23.0 10 91.5 130.0 70.0 35.8 - 12 129.0 182.0 98.5 50.3 STEP 2. Determine the bearing strength of the soil from the table below: Soils and .Safe Bearing Loads Lbs Sq. Ft. Sound Shale 10,000 Cemented Gravel and Sand difficult to pick 4,000 Coarse and fine compact Sand 3,000 Medium Clay Can be spaded 2,000 Soft Clay 1,000 Muck 0 ^TEP 3. Divide the total thrust obtained in Step 1 by the bearing strength of the soil; this gives the square feet of area needed.\ ` 3Certain Teed and Installation {.ode 40-22-16H t 71175 2-15 LAM" :E--. WW'WW mJ -e i. <ample of different arraige,lients for- thrust blacks. System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase' in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least 'once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a,graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You- should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for certirication Training for operations of Animal Waste Management Systems Manual 06/02/97 MON 15:19 FAX 919 527 9559 HSI-KINSTON QC 001 MANUFACTURER'S CERTIFICATION CASKET -- JOINT PR200, PR160s PR125 and PR100 PVC PIPE � This Into cartity that the products herein referred to and manufactured by NORTH AMERICAN PIPE C0RP0RA7101Y meet or exceed the requirements of the pertinent standards and requiating aganctes as indicetod MATERIALS —PVC materlais used in PR200, PR160. PF1125. and PR700 pipe, manufactured by NORTH AMERICAN PIPE CORPORATION, comply with ASTVI Standard D-1784 and are approved by National Sanitation Foundation for potable water use. Pipe is made from a virgin PVC compou nd with a cell Classification of 12454-13; the established hydrostatiCdesign-basis (HDEI) rating is 4,000 pal at 73.4°F {2Tq. The Standard Thermopl"60 Pipe Material Designation Code is PVC 1120. PIPE —Physical dimensions and tolerances of PR200. PR100. PR125 and PR100 pipe, manufactured by NORTH AMEAICAN PIPE CORPORATION,' are within the requirements of ASTM Standard D-2241, Product Standard PS-22-70 and. the National Sanitation Foundation Standard 14. Belled -end PFtM, PRi 80, PR125, and PR100 pipe made tar gasket lotnts try NORTH AMERICAN PIPE CORPORATION, meets the above sp(mifications including ASTM D-3139, White is the standard cobs with blue optimal. GASKETS AND LU BRi CANTS — Gaskets and Lutxicants are compatible with the plastic material in NORTH AMERICAN PIPE CORPORATION pipe and In combination with there will not adversely effect the potFbia qualities of the water. Each gasket Is factory inatalled In betl-end pipe. Gaskets and joints.meetgll requirements for performanoe as specified in ASTM D-3199 and F-477. All NORTH AMER16AN PIPE CORPORA- TION gaskets are factoryinstalled and have a steel reinforcing ring. (Locked -in) FMI N G.S. — Gasketedfittings, supplied by NORTH AMERICAN PIPE CORPORATION, meetthe requlre- ments otASTM.Standards, D•3i39. Sold fittings are approved by the National Saniiation Foundation for potable water and have working pressures of 200 PSI at 73.4°F unless otherWise noted MARKING —PR200, PR1f30, PR125, and P81100 pipe, are marked as pre3crbed In ASTM Standard 0-2241 i.e. nominal pipe ski, type of plastic pipe material. pipe dimension ratio. pressure rating. ASTM specitiation designation number, manufacturers name and code, and the National Sanitation Foundation seal for potable wager_ 1 N PLANT TESTING -Per ASTM D-2241: 1. Pipe shall be homogeneous throughout and free from vlslbie cracks, holes, foreign incl usionA and other defects. 2. Wall Thickness, Outside Diameter, and Ovality - Once per hoar. Method: ASTM D•2122, 3.. OUICK BURST - Every eight hourr. Method: ASTM D•1599.• 4. FLATTENING- Ev" eight hours. Method: ASTM 0-2241 6.5. S. IMPACT- Every eight hours Method: -ASTM 1}2444. B. E)(TRUSION QUAL17Y- Every eight hours. Method: ASTM D-2152. T. SUSTAINED PRESSURE- Twin per year. Method: ASfM D-159EL 49 Pete a 4%j uul udiuxIz4 A"" iu:-.: rnA ulU oZr tl401! tiz,i •,ei4Nz iui. IPS CLASSES - PVC GASKET PIPE ASTM D-2241 4 (Quantity figured on 20 h. lengths) Ck t,k$O Weight Pivoo6 &116103 4 Tr4%kmQ Shoo Diarftw Wa0 Per Foal Bundle Tnxidoad Pieces FODUWQ 2%" 2.815 .070 .402 186 12 232 44AW 9" 3.500 t 5 -wo 125 12 1 30 OW 4" 4.50C! 109 1.0pp 76 12 912 18,240 B" 9.625 25 12028 392 7,840 .161 2.176 14 4014 8" a.s2s 21Q am'! 24 4&24 242 4,"0 is 2Q1a 20 4020 15 2015 10" 10.750 .M &755 12 1g 1A4 12" 12.750 .310 8,134 a 8ta ! 98 1,960 4 204 6 Bois 3 2®a I w" 1I6 FN"m 32.91 1 Outside Weight I F io= Bundles Trtiok oad Sim Dismoter Watt Per Foot Bundle Ttilcwwd Pleom Footage 2" 2.375 .073 .348 259 12 108 amen 2.875 OSA .. .546 186 12 t232 44,640 3" J.506 '109 .137 125 12 1,500 32OOQ 4" 128 1.248 76. 1E 912 18,240 d" 6.625 28 12020 582 7.M .203 2.M 14 4014 8" 8.625 2 5 4.514 94 4OZ4 242 4,840 id 2®1a 20 4@2 15 2015 10" 1 Q.7% .330 7.225 12 12 144 2,800 12" 12.750 .3t12 10.182 8' BOB 913 1,980 4. 2®4 6 dQ�B a 203 i VH Igo 1.%Rjm Zt11 1 OwWds Weigh' Frm. Bura" Tazlckda:d Size Di01111MN Was Per Foot oww" R2920 i'loom Foot" 1.900 M 274 2 3 24 ±.972 07,446 " 2.375 .891 .426 259 12 1Me 1aQ 9"', 2.878 .11Q 827 18a 12 44.840 3" ISM .135 .938 125 12 1.6W 30 OW 4" 4.6M .173 1.549 78 12 912 18.240 6" C825 .266 33J1 28 120M 392 7,B.t0 14 40114 8" 8.t325 =2 5.731 24 4024 ?.A2 4,040 19 2018 20 4" 15 2015 10" 10,750 .413 8.840 12 12 144 2.FM 12" 12.7,60 .400 12A1 8 goo 98 I'M 4 204 8 d;A 9 2 Pa9e 4 rho A4oae IY bW afro ap* to Cktss 315 ewgg Air Wt1A Tfr[> mssea and WaVhts Per Fact. k uolv4e ur nu:+ 114:10 r" VIV 041 uauu t15i-A11%Jt+JAN L,IVUL LARGE DIAMETER IRON -PIPE STANDARD O. D. PVC PIPE • NAPCO is expanding Its line of IPS O.D. PVC pipes • Lacked by NAPCO experience in large diameter to 14", 1 V. 6 180. PVC supply lines fo nM mains, irrigation system& • NAPCO PVC Pressure Pipes wins prgsssum rating of a The deep be Its of the NAPCO pipe joint with lodce - 200 PSI (SDR 211160 PSI (SDR 2% 126 PSI (SDR in gaskets provide unmatched performance, prowim 32.5) and 100 PSI MDR 41). in years of tw9a dinmeWr pipe service, • N.S.F. listed aomPound and pipe for potable water applications. I PS CLASSES PVC GASKET PIPE ASTM D-2241 (Quantity figured an 20 ft. lengths) I.P.S. O.D. PVC PIPE SOR 21 Size Outside Diameter Wall Weight Per Foot Feet Per Bufidla Feet Per Truckbad 14" 14.000 .667 18.770 120' 1,440' 1t3" 16:000 .762 24.636 1201, 801, 600, do 40' 1,200' 1a" 18.000 .857 31.424 120', 80', 60'. & 40` 1,000' SDR 26 Size Outside Diameter wall Weight Per Foot Feet Per Bundle, Fept Per .Trueldoad 14" 14.000 .538 16.315 1 wr 1,440' 16" 16.000 .615 20.248 120', 80', 60'. & 40' 1,000' 1t3" 18.000 .893 25.611 120', 80', 60% & 40' 1,000' SDR 32.5 Size Outside Diameter Watt weight Per Foot Fwlt Per Bundle Feet Per Trucldoad 14" 14.0w .431 19.344 120' 1,440' , 16" 16.000 .492 16.335 120', 60'. 6V, & 40' 1,000' 1B" 16.000 .554 1 20,642 120', 80', 60', & 40' 1,000' SDR 41 Size Outside Diameter wall weight Per Foot Feof Per .eundle Feet Per Trucldoad 14" 14.000 .341 9.857 120' 1,4d0' loll 16.000 .390 13.038 12D', We 60'. & 40' 1,000' is-- 18.000 .439 1 "10 120', 80', 60'. R 40' 1,000' Page a INsTALLATION M 71amond Agricultural PVC Pipe should be assembled and in 'cd with uniform and continuous support from a firm has,, In accordance with the installation procedures provided i ASTM D2321. and the Installation Guidc%r PVC Water ipe (a '•pockc,t-sized" edition is available from your representative or from Diamond Plastics Corporation.) mbedmcnt materials are to be in accordance with soil _lassifications listed under Unified Soil Classification -stcrn, ASTM D2487 and ASTM 02488. +C assemble. clean mating surfaces of the bell, spigot, and ;askct. Apply gasket lubricant (furnished by Diamond lstics Corporation) to the entire spigot end up to the crence mark. Also, apply lubricant to the contact surface f the gasket. Ih the pipe in straight alignment, push the spigot into e bell up to the .insertion line. If a pry bar is used to iDly force, the pipc should be protected -by placing a board veen the bar and the pipe. normal. forcc does not complete the joint, -disassemble the :t Ind examine the parts to make certian they are free of ructions.' Visually inspect the completed joint to insure gasket has npi been dislodged. 5.. APPROXIMATE CUIDE FOR ESTIMATED RAxrE OF DEGREE OF COMPACTION VERSES E.%IBEDdtE_s.T CLASS AND %iETIHIO OF PLACESIr-%-r AS PERCE 47 OF STANDARD PROCTOR DENSITY OR RELATIVE DENSITY' FOR GRANULAR StATER1AIS IN PARENTHESIS— ' .AS.i OF EMBED E.NT 1 It III T. IV MR1ALDESCRiPTICN CWW..LV SwW-11C--d 1611.[d•CGM F.V&aw. N.rTnt4 $ J[.Cku Salt S•'J, ',..w 4 wr dry `b IK 1 I wlucl h!paw[. on.pe, r}140 �}W7 �i-if10 +P ltb X fbw/1.M (7S•11TT1 If�1071 0-1. Mr "%"k fors ISM r.lrw.m {E47S1 fEt}1DI q• W"; It1fS 14*1 IAG771 00-I01 I t=T 1 1. t. 1,~ 1 1 17DN1i I to , I KA" I_ D..w.o 1 IW�801 1 .-50-4-0M 1 -- 1 -11 Table 4, nrsCwwnol[ no, fr.ra[oa ocT HATL/fAL.CI'•'\>AInCAT1oPo' 1 AL 101L DUfuR10� ar. CLw as ry rY. M•ir..I.t MAWn CATlO[ C[.:. 1 1..1.•.r..l IM y 1 1h . CZ... 11 4N•-- OW WA Cr 1M' W.4 r. •—/. rti... III 1. 1,• fy f l., r•••k r••+[ W tiM ..w.. gip} .•.r h.h� .....w — I r Cur-T v...[ti r...[ ...r .I.......,., 7•K .. ....r .....� Y...�..,�y 31t f i, .w.Ja ....r++ .:..... at.-...., 1.n ! ..•r.l «. �� ,r..,r. w... �.. 1[w....,�...... �[.. r. A. C I.- 1 v S.wt. Nt. I.. ,— .JY. ••+f r.Y ........ A... «y - Mn ..., ..ww 1 w/ Ir.• ' CL Iw.r(..r .t.,1 .r t,..:.w.... p..r,.1, t,n.«..t... ......1w -A; .Iw. NA .tot Iw..(w.c ..[.A «...,.+.. .. �..,...-. r.,. ....t.:..a.. ti� ..a: I�...r I..i t..r� M.+ V/G. :[•\ - .... Mr. w \tl .wr♦ w.-.+ f....+:w.Cu- \' S .I. [7 aq• A. —I rt.� Jq r1n• M w ,a_.�.. , i wr-4 6--• sac.[.... r.....c. .5r..... [S{ Qf rs [try[ ..r wry...+ .. ►• f. fi•..w•1 4/.•+ Iw... rr+".v w+' [..c ter... • � wY.. r-•w eI� xla +�... . rr P P—a awe...+. wNr ..f••+ r.4. • s.:aY[[,rrr.[.r��sTUD�.ri.[.,.,.ac'1'.i-..[.iwt..�.rr.,+....sruu:•;1 . . I...e..k— .•r ASI'M a fu& 9— �... JA r•-, v. m...-.. .. Iw a[[d..[•[ ..A AMS M D 1"1....k .r Y, w. I-% r-••v -*- 1i1 — I.K ... I.•r.l I..... rI.•..(,rYl... Ma. r w+.n Ar'w�.n..r [.r cx. Y I.•. a Clr In,• . The haunching area is most important to the, support of PVC pipe. For good support, the haunching ttrca should be compacted to .the densities given in the i..o.ng Term Deflection Chart. Figure 2. o oc'.allt .•I.I..•1•- r.�f 4 1[w.Y, .[ [+Sao M ►M'�..U.CY I .L•.•I vY w. ll .w r[r(rry..w l.[ I.r.A.' al (.nrn1 �.rr][I P.�.. M'w....., Jraa.Krl .MO.(l. ./.wr. aW. a. .1./[aw.W r.LYw r a.11r.[.. (I.µ[, VI w. rl. Mu .ti.^..'. M a'..•.Jr 1.wlJwfr ..1 .. Safe Filling Rates .For. mainline Pipe an empty or nea r empty ma i h I i ne not to. it is very important when filling econd. Filling a mainline' exceed velocities of 0.5 to 1.0 feet per s the pipe to . be properly not allow the air in i mate faster than I A fps may ng chart indicates the apprOX e followi evacuated. Therefore th for most pvC, AC and ductile iron pipe lines. maximum f-'.11 rate (GPM) Nominal Maximum Diameter - Fill Rate- --Inches 2 15 21 4 3 2 4 40 80 6 150 2-50 12 350 14 475 - 6 1.6 20 980 24 14.00 filrate o Pump $tati6ns should be selected that will allow the 'ratetofbe adjusted accordingly. The fill rate can be increased atl a three seconds. This amounts to an average one (1) qpm every. two or minute during a refill ope'raiion. increase of 30 gpm every it 'is necessary to use a Urefill procedure" anytime a Mainline I h4s drained down by 10% of its volume capacity. e � __ .,�• :. :.. tom... n r ��. i..�1. �•. Z2-G1: :�:=, �;(r7�i- �a 1��+; Tf '+ s• a.�.�.,t.# •"tJr`%�".-'::.1 s'ti: "^'s r FIGURE 3s Coefflcferrt. of Flow Plpe C-Value Old Steel 100 Aluminum with couplers 120 Cement Asbestos 140 Plastic 150 As you can see., this formula is quite complicated. Figure 4 is a chart showing pressure losses and velocity for various pipe sizes at various gallon ages (NOTE: Chart is for class 160 PVC with'a C. Value of 150). EXAMPLE Pipe PVC (Class 160) .Size. = 10"• GPM 1000.GPM Length'of Mainline = 1300' From the chart, we find the PSI loss per 100' .21 x 1300' = 2.73 PSI over. 1300'•of run' 100, Head - 2.73 x 2-31 = 6.28' of head over 1300' of run Velocity (V) - 4.15 ft/second We -can use the chart along with the conversion factors list on Fgtlre 4 fo determine friction lass . for steel; aluminum -and asbestos cement. EXAMPLE: ' Pipe = Steep Size _ 1,0" GPM = 1000 Length' = 1300' Friction -loss i ' 1300' PVC- 273 PSI' 6.30' head Factor for steel x212. x212 Friction loss for 1300' of steel - 5.78 PSI or 13.36' head• Velocity (V) = 4.157sec. (same as PVC in previous example) A RalnBlyd slide rule makes this determination very rapidly without need for calculation. ,after obtalning the friction loss per 100 foot of pipe and multiplying this by the.feet of pipe dfvid- .,ed by 100; the total pipeline friction loss is known and can be used in' the total head determina- (on as well as compared economically for proper pipe size. . You may incur Instances where either the -chart In Figure 4 orthe Rain Bird slide rule cannot s used- It will then be necessary to calculate the friction loss and velocity. To do this, use the _ )rmula In Figure 5. MAINLINE REQUIREMENTS The connecting link between the pump, and the irrigation system is the mainline. Mainline material is normally steal, aluminum with couplers; cement asbestos or plastic. Sizes can range from 5'•' to"48" lus. The following information may be used as a guide. Please consult with manufacturer for specific design and installation information. Generally with center pivot, a water source at the pivot is most convenient. When water is unavail- able at the pivot, a mainline pipe is often used to connect the pivot to the water supply. To avoid in. terference with farm operations and drive unit crossing, the mainline is generally buried. The proper size of mainline is a decision of economics. Whenever the yearly cost of owning a larger pipe size is greater than the yearly pumping cost for pumping through the next.smaller,pipe size; then one should use. the smaller size pipe. A good rule of thumb would be not to exceed a velocity of water in the pipe. of five (5) feet per second. Water velocity in feet per second in a pipe can,be determined by the following formula: Mainline Water Velocity V (0.408) (GPM) t72 iNhere V velocity in feet per second, GPM = gallons per minute, and D- = inside diameter of circular conduit in' inches'. Pipe thickness or class should be selected to handle the highest pressures likely to be,encountered. decause-of the variable pressure operation of."the corner system; the -mainline. pipe -should be designed to operate at a' pressure of ,30-40 PSI greater than the selected pivot' pressure:' The selection ,of flat j.mp curves will be helpful in reducing the pressure fluctuations :with the corner systerri. FRICTION LOSS 1N. PIPE. ; Water flowing in a pipeline is always accompanied by a loss -of pressure due to friction. The !gree.or amount of loss depends :on :the smoothness of rthe inside, of -the .pipe- walls, the ,-ameter of the pipe,Ahe velocity,r the. quantity of"water flowing in the pipe. Friction factors of pipe are determined by -experiments. Every.type of material pipe is made -m (steel, PVC, etc.) has different friction loss characteristics, The Hazen and Williams formula is the basis for marry friction. foss calculations. Frictlon A(F) is in units of "feet per 100 foot of pipe." Dividing by 231- feidtion loss is converted to BSI per 100 foot of pipe." F 1.85 2083 �10a j 01.85 ell 4.8655 D ' Where: _ C' = friction factor for variou,s'lplpes (Figure 3) - Q = GPM of flow D. = pipe diameter in inches F = feet of head per 100 foot of pipe ipation Short Course 1976 "Coefficient of Flow )l ? Mulliner it0tion Consultant w'j Water Hammer S i z C A V Q Q Water fflnmmer: e011ft'/sCC, C. L. S T I . 00 0 �-Jsec P. 2 0.0262 5 0.131 59 350 All 0.0941 5 0.471 .211 350 6 0.2039 5 1.020 457 350 Ell 0.3457 5 1.729 774 350 1011. 0.5372 5 2.686 1,203 350 12 0.7556 5 .3.778 1,693 350. 151, 1.1547 .5 5.773, 2.586 350 whcrc: P = Pressure Rise (PSI) above static pressure V = Velocity. t.jilec. L = Length of pipe, ahead ,of the Val. VC. causing the hammer (ft.) T = Timc required to close the valve -(sec.) P = 0.070 VLrr P = 0 070. 5(1,000)l1 P 350 psi above static Orr-ssurr. Water Hammer vs. Velocity Size A so f( V ftls6c. 0 c fis 0 iRri-_ Water Hammer 6 0.2039 1 0.2039 91 70' 2 0.4078 183 140 3. 0.'6117 274 210 4 0.8-156 365 280 5 1.0195 457 7 350 6 1.2234 548 420 .7. 1.4273 639 49.0 8 L. 312 731 560 9 ..%4.8351 I 822 630 " � \.. 10 210390 913 700 A.. 4" FL. X 4" MCL ALUMINUM ABPT 4" CERAMIC BUTTE-RFL Y VALVE 4" SCH 80 PVC FLANGE - 4" 800 CLASS PVC PIPE SCH 80 4X4X4 ' .PVC TEE, (SXSXS). .4-;30�-� 4x4x4 1N'T -P Improved Design Provides G1•eater Operator Control Greater control more accurate ipplication of both dean and wastewater. Simpler to operate the smooth operation of the six ,peed gearbox eliminates the need for multiple belts and pulleys while providing i lull range of operating speeds. Within a high and low range there are three peeds for increased preci- ion and accuracy in con- trolling application rates. 'mowing and controlling our application rates have oecome cruCial wastewater Six'speed gearbox management tools when ying to adhere to ever increasing regulations. Each model is vaiiable with the standard 5.5 HP Honda engine or the efficient Pelton Wheel slurry turbine. The Pelton I� Wheel turbine is the ` fo + ideal drives stem r y applying wastewater or slurry from holding r areas such as tanks i and/or lagoons. The Pelton Wheel turbine can be mechanically compensated for accurate applications ` or equipped with the optional Irrigation Pelton Wheel slurry lurbine Computer. This improved design manly starts with the drive system. Other enhancements include: • A constant pressure automatic braking system which creases tension when the hose is being pulled out but reverts to jhter tension as the hose is being retrieved. • A positive action lock down. When engaged, this simple ake will lock the reel in place when shifting the gearbox to neutral, well as secure the reel for transport when desired. • A miswind sensor. Should a miswind irregularity ever occur, this sensor will automatically disengage the drive, protecting the Reel Rain from damage. • Large selection of models. In an effort to offer customers the proper system for their irrigation needs, Reel Rain models are available in 29 different hose size I drive platform configurations. • Increased speed range. From .5 feet per minute to 12.5 feet per minute, you have the abil- ity to control the application rate. With heel Rain Irrigation equip- ment from AMADAS INDUSTRIES, you and your Deafer. receive Reel Rain Model 1375 special attention from our fully equipped Service Department. Each Service Technician is trained by the AMADAS staff engineer who designed your Reel Rain. The 1000 Series offers only 5 of • 6 Speed Gearbox • P.T.O. Rewind • Automatic Hose Retrieve Stop • Rugged Frame Design • Turntable • Reel Speed Compensator • Safety Shielding • Galvanized Fittings • Galvanized Gun Cart • Mechanical Hose Guide • Three Year Warranty • Miswind Sensor many dependable models of Reel Rain Travelers. Ask your Dealer to show you other models that might meet your needs. Reel Rain Travelers are avail- able in models which will efficiently irrigate from 33 to 400 acres per week Abel I �Ab 1AQ13135. V,�'��RReel Rain�t Model Number Hose Length Feet Hose I.D. Inches Lane Spacing Feet No. of Acres Covered in One Pull Flow Rate (G.P.M.) One Pull, Applying 1" of Water (Hrs.) Nelson Gun and Pressure Turbine Gas Turbine Gas 1025 850 2.5 180 3.80 167 181 10.33 10.65 SR100/80 PSI 1030 _ 965 . 3.0 240 5.84 260 280 10.2 9.4 SR150/80 PSI j 1033 850 3.3 260 5.68 360 400 7.1 6.4 SR150/80 PSI I 1325 1250 3.2 240 7.41 266 290 12.6 11.6 SA150/80 PSI 1375 1100 3.6 280 1 7.78 382 418 9.2 8.4 1 SF1150180 PSI .l":1 1Ifv,l i'!. .:�r• ..r,. --.�_c.-; \- r'I. 'iY,�b;� ...I:: c., .. 1:',a - � r'i,. ,,ii: .:•r:.'i. f.� _I:'i.:i�•. ... ,,r: :vjllr!1;1 i:rrvr�l: ;•rihi: . BIG GUN° PERFORMANCE TABLES U.S. UNITS . 100 SERIES BIG GUNS - 24" TRAJECTORY" W inn 7 TAPFA 13C1RF N0771-17S PS I Nof lre "5' GPM DOA Noflle 'S5' GPM QiA NOrfla 6' GPM DIA. Nal rle 65' GPM DtA, r'7a17't 7' GPM DIA Nair 7'.' GPM DtA Naffl[ a' GPM OtA ---Natlle� _ 05' GPM DIA - Nolpe .9' GPM DIA -_- Naf 71a 10' GPM ptA. 5o 50 205, 64 215' 74 225' 67 235' 100 245 115 256' 130 265' 150 273' 165 280, 204 300' 70 60 225' 75 256' 68 250, 103 263' 120 275' 136 2aI 155 295' 177 307' 197 310' 243 338' 90 68 245' 83 256' t11 270' 117 283' 135 295' 155 306' 175 3t5' 201 326' 223 335' 274 362' QWMMM5= RMi.MM2:. lbimmu $f'I @i7"41IMM8 110 76 265' 92 276' ill 290, 129 303' 150 315' 171 324' 195 335' 222 344' 247 355' 304 360' Availaole only with F100 a SR100 100 R RING NOZZLES 100 ON DIFFUSER NOZZLES PSI .71 RING .77 RING .BI RING .86 RING .89 RING 93 RING .96 RING&GP 0.6 ph 0.70N O.B07; GAM DIA GPM DIA GPM DIA GPM DIA GAM DIA GPM pIA GPM DI GPM DIA GPM pIA GPM DIA Il�i%0�"'sudwsur ..w r.�J ''47AM 40 66 203 76 212 91 215 103 224 118 235 13a 238 152 24 66 168 91 182 lie tefaW74 WO UMMU5 0 WIC M50V?45106o al 235 96 240 110. 245 125 260 141 270 164 275 183 28 110 200 143 216 ,1 8- 60 04 255 Ill 265 127 275 145 265 163 300 189 305 211 31CIS} �ci124 280 tat 295 t62 305 182 320adiwk—j212 325 2.b — — — .. -- I no diameter or mlvw es apprommatwy j%ress tor ina 21' Irajectory angle, 6% less tar iv 150 SERIES BIG GUNS - 240 TRAJECTORY" 150 T TAPER BORE NOZZLES 150 R RING NOZZLES "The diameter of throw is approximately 3% less for the 21' trajectory angle. 200 SERIES BIG GUNS - 270 TRAJECTORY" 200 T TAPER BORE NOZZLES P.S.I. Nazzle 1.05' GPM D1A, Nozzle I,1" GPM DtA. Nortie 1.2' GPM 01A. Nozzle Nazlle 13' 1!' GPM pIA, GPM DIA. Nozzle 15' GPM DIA. Nozzle 1.8" GPM DIA, Nozzle 1.9' GPM DIA. TO 270 360' 310 380' 355 395' 415 410' 4p0 430, 555 450' 630 465' j7j5S49S' 690 515'90 310 390, 1 410, 405 425' 475 445' 545 465' 625 485' 715 505,5' 1005 555' 110 340 410' 391 430' 445 450' 525 470 605 495' 69$ 515' 790 535' 945 565' I110 59u' 130 370 425' 425 445' 485 465' 565 485' $56 515' 755 540' 860 560' 1025 590' 1210 620' 200 R RING NOZZLES "Trio dameter at throw is approgimalely 2% less for Iris 24' Irajoclory angle, 5% less for the 21' trajectory angle, The BIG GUNS perlormance data has been obtained under ideal test conditions anc may :e adversely ahectod tsy wind, poor hydraubc enuance conditions or other 434larS Nelson hrigalion Corporation makes no represantation narcing droplel condition, uniformity. or applical,on tale jod-- 0 0 Features and Benefits Rugged one-piece cast-iron block • C.i'nc,rous Internal weN;nu)f; 1)rovl([t.,s sturdy rut;nlc, St 1 ut.1 u':, • Crankshaft well-Su131)r,: tr,ri by five main bear lrlf?5 Replaceable wet -type cylinder liners • provide excellent hea' rJrssipatlon • Centrllugailycast. prc, slon nulchll)ed fo1 lone; Ille Three-ring low -friction pistons • Cast of high grade aluminum alloy with extensive Internal rib ,ne • High -ring piston, low -friction ring design increases fuel ecc•)omy and improves cold weather starting. Free -breathing cross•f low cylinder head • Provides unrestricted air flow for better operating elf icierec. • Integral intake manifo;d eliminates gaskets • Low heat rejection to coolant. Contoured valves and valve seats • Design reduces intake and exhaust restrictions for Itoter breathing. • Valve rotators ensure constant cleaning of valve seat ar _a for longer life and cooler operation. • Valve stems chrome plated for long life. • Replaceable valve seats. Forged steel dynamically balanced crankshaft • Constructed of heat treated high carbon steel for ma.* :num strength. • Journal surfaces induction hardened for significantly increased wear life. Forged steel connecting rods • 45-degree connecting rod�cap joint design allows use of .anger crankshaft connecting rod bearing for increased durability Fuel system • Features rotary irijectron pump with mechanical governc and electric fuel shut-off scr'enoid. • Cam -driven mechanical fuel supply pump. • Edge -type fuel filters in 9.5 mm injectors effectively prevent noz- zle plugging. Optional auxiliary drive • Rated at 50 hp (35 MN) intermittent. • SAE A and B flanges a%aitable. General Specifications Engine Model ....... . 4039D Number of Cylinders ... ........ ... ... u Displacement .. •. - .... - ... ...... 3.9 L 1259 cu. in Bore and Stroke .. 4. 19 In x 4.33 in. (106.5 min - 110 mm Aspiration . • ............... ..... Naturallyaspirater. Engine Type ........ ........... In -line 4 stroke cycle Compression Ratio .......... ..... 17.8 to i Length .................. ...... 33.2 in. 1844 mn-i Width ............. . I ........ I . 20.4 in, (519 mm Height ......................... 32.2 in (818 mmi Weight (dry) .......... ... . .... 929lb. [422 kg DEERE POWER SYSTEMS GROUP P.O. Box 5100 Waterloo. la. 50704 Tel: 0191 292-6060 Fax: (3191 292-5075 JOHN DEERE SARAN B.P. 13 45401 Fleury LesAutu,us Tlanrc Tel; (331 3882 60 23 Fax {33I38826000 f ui-1 0-,.IItiA I90t,91 Nd-D ,onom1 MEMO Reed ,free Road ei 7F _ 7Nf -5-IffO MOOS,S e , rt lea i4500;.Em Grower: Bowden, Herbert G. Copies To: County Fidension Director r 11294 Hobbton Hwy. USDA-NRCS-Sampson Clinton, NC 28328 r caste Analysis R a ort Farm. 5/19/98 Sampson County Sam" le I' o_ abprato R sulfsro �'°31'tS r nuffioNOun[es ati�e a not sample M. N P % Ca M S Fe Mn Zn Cu B Mo Cl C Total 658 M 67.0 850 101 29.6 21.2 5.67 0.33 0.62 1.42 0.93 INN M H M M M M M M M M Waste Code: NH4 ALS -NO3 Na Ni Cd A Al Se Li PH SS ON DM% CM ALB a Description; OR N 197 7,49 Swine La¢oon Liu. Urea H IRRIGATION DESIGN HERBERT G. BOWDEN SCALE: 1" = 200' 1) THRUST BLOCIEM SHALL BE PROVIDED AT ALL BFNOS_ TFFS. DEAD ENDS AND OTHER S'FAAL ATTINGS WHICH REQUDtE RESLRAQIINc. Z) MAINLINE PIPE SHALL BE 6' PVC PR ED (SDR 31) AND SHALL BE BURIED TO HAVE AT IFAST 3 FL'ET OF COVER. 3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE OWNER AND WITH M ASUEJ R•mYIS TAKEN IN THE REID- IT IS CORRULT TO THE BEST OF MY KNOWLEDGE AND BEI IEF. 6) WHERE POWERLINES ARE 1N THE SPRAY AREA. THE OWNER SHALL CONTACT THE POWER COMPANY FOR CURRENT RESTRICRONS AND APPROVAL, 5) ZONES 3 A 4 ARE TO BE PUMPED D`RECILY FROM THE LAGOON. CATION ION LINE `,KING Prepared by: Mark A. Pope Certified by: M. Floyd Adams, P.E. Date: December 11, 1997 OPERATION & MAINTENANCE PLAN Froper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. ,Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant.(such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summerfearly fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage.. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capac it , before starting to irrigate does not leave room for storing excess water during extended wet periods'. Overilow from the lagoon for any reason except a 25-year, 24-hour storm is a vio'ation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers, The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlied. This may be done by mowing, Spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2, cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes "'N Lagoon surface—Icok for: 1 • undesirable vegetative gro�vth 2. floating or lodged debris Embankment ---look for: 1 settlement, cracking, or "jug" holes 2 side slope stability— 5;Ljmps or auiges 3. wet or damp areas on the back slope .4• erosion due to lack of vegetation or as a resit of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon, dam. A good stand of vegetation will reduce the potentia! damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles iri the !aaoon may be used to reduce the wave irnpacts. Any of these features could lead to erosion and w he , any of these features, you should catl an appropriatekex^or•ot t. ar -jam. 'r `our lagoon has construction of waste lagoons. You may need to proyi a aptemporary 'Nx i ther_ ;5 of a waste discharge. However, a permanent solution should breviewed by ties " thr, at technical expert. Any digging into a lagoon dam with, heavy equipment is a serious undertaking with potentially serious consequences and should not oe conduc-ted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation of,- 1 . recycling pumps 2. irrigation pumps Ceck for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in reed or repair or replacement. ivQT�: Pump' systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. you should perfor-n your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly ful! lagoon is not the time to think about switching, repairing , or bcrrowing pumps. Probably, if our lagoon is full, Your neighbor's lam v a,, � Y g 000n is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to ca►m• all surface drainage waters (such as rainfali runoff, roof drainage, gutter outlets, and parking lot runoft� away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. "ou should inspect your diversion system for the folio -,-ling: 1. adequate vegetation 2. diversion capacity 3.1 ridge berm he;ght identified problems should be corrected promptly. It is advisable to inspect your' system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping).' This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (y.ou must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may . have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. ' Lagoon Operation Startup: I . Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, takingcare not to erode lining or bank slopes, .3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). S. it is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.23 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH fails below 7.0, add agricultural lime at the rate of 7 pound per `000 dubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.3 and-8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems. that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. .1 Management: Practice water conservation --minimize building water -usage and spillage from !eaking waterers,' broken pipes and washdown through proper maintenance and water conservation. Wnimize feed wastage and spiflage by keeping feeders adjusted. This vtiiil reduce the amour -it of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and t7e full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimurn liquid level and the maximum liquid lever (Figure 2-1). Jtart irrigating at the earliest possible date in the spring based an nutrient requirements and soil moisture so that temporary storage Will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level Shou,'d never be closer than 1 foot to the lowest point of the dam or en:dankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid s::rface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint controi near lagoon edges. Do not a!iow trees or large bushes to grow or, lagoon yarn or embankment. Remove sludge from the lagoon either when the sludge storage capacity is VI or before it fills 50 percent of the permanent storage volume. if animal production is Eo be terminated, the owner is responsible for obtaining and implementing a closure p.an to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can he reduced by: : proper lagoon Sizing, mechanical solids separation of flushed waste, gravjty settling of flushed waste solids in ar, appropriately designed 'basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annuatlyr rather than stored long ter.^, will: have more nutrients, have more odor, and require more land to'- properly use the nutrients. Removal techniques: Hire a custom applicator. _ Mix the sludge and lagoon liquid with a chopper -agitator impe.Her pump through large -bore sprinkler irrigation system onto nearby crol-I!anL; and soil incorporate. . Dewater the upper part of lagoon by irriga*ion onto nearby cropland or forageland; mix remaining Sludge; pump into liquid sludge applicator; ha:jl and spread onto cropland or forageland; and soil incorporate. " Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater, haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited. by these nutrients as well as any previous waste applications to that fie'.d and crop ,requirement. Waste application rates will be discussed in detail in Chapter 3. Whenremoving sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that'the lagoon liner remains intact. i` you see soil material or the synthetic liner material being disturbed, you should stop the activity immed+ately and no,, rc,ume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it shou:a probably ce applied to lard with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soli -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon smudge analyzed for its nutrient value. The appi!cation of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. - Possibie Causes of i agoon Failure Lagoon failures result in the unp!arne" d'Scharge of wastewater - 0M the strumre. Types or taifures i^c-�:de leaks e through ouvh • {.► -� /1 ►.n V d� the ✓JlLorr'i or sl•..a5, •J��e I r**I ±C ari�.i brew='n of &.,e warm. A.su ; ir. proper desi n and •' ..• F •'' $. :.C: st ��.iOr. ci? (DA'ner ^z; tMeI ; k � !'} for ensuring Str:. ;' re safety. Items which may lead to !3Qoon• ;a:il re; ir'clude: Mcdifation of ti a lagoon S",-Itt:!- --an examp a is'r•, p`a-D:^.l?!i� in the dam wl:(lout prooer design 2rird co^.struc'`.iG'. i �ORS�I; d^ expertIti agcon design before placing a:,y ^i-+ns it darns.) Lagcon liquid levels —high leve!s are a safety risk. Failure to inspec- and mnair�tain ;h_ 'dam.. EXCess sur;"ace Water -.I-wing i Liner integriy--prote c-t fror►, iniet pipe scouring, darns e during sludge removal, of rupture 'rom lowering fagcon liquid level jLioW g'c.Jr?d',r'ater table. -NOTE: ff lagoon water is allowed to overop the darn, the moving wra`er will seen cause gullies to form in the dam. Once this damage starts, it can c;uic lv CaLse a largo discharge or wastewater and possible dam failure. 171 s v,, CI-, l.:[ S V� 1u- i ;J J_ 1 %i L 17 1 f 4' 1— i�V J�, CoJ� � 1,-, j �: �'l ' cl, i, , , -t — ) 11 1 1 "r 1 � ;_. T, . P) I L, i"J s w s r. r o w t o -F Q o d e .1 ce :I. 0, 1"i 1 I'ls i:; Cl I V o s ii C' W 0 W :Ll i1 ri I V: . ..... . M i N ;I1 L"ill .... .. . .... V"L s SSLL_W 0 a�. "'a I n t, V o I Ill"n C. Z) :r, - t V i 1 U I C C�­FCIF%,i-�"­.I:. .;:. ; ., - I'l, I , I , ""' T I , �w — %, •�_- ( - . i I : J � �.., I_ k. ; � I;",- i 0 R _. �,, I "' E� I" A C-11 A w r. t-e- I� c. S y I ; cl s ! u i u iJ e w I I '; b e 1., 6". T; ("I V 0 Z1 S rl E, ', E., C! 2'; 0 f v a o 1"; i a t a i J 'I 'L e v o, l J J, T a" v a n 4 C: !'I �"1. 1"; V CI E LI iTJ 0! LL f- I'll 1D ED I` Fr, .... . . ..... A ":A . .... ..... .. .. L t f d i k: e S J''. c aod w s s ( I. h 4 f 5 1:,,' U 1" C� E 1; a ,Il 1 1. I` iJ. i V S .1, 1. 1c.l. :1 kz! L" i,.,, & unle S C., Ir u c. e,-� CL V Fir" 1, f U C U L fv 1:1 S jj ;f-, i C. U 17.: S L 'e 4, Fr.; f) I--, C! W ZI. 14 D. I a CH C Ll F Ll L.i F L Z.!. 'S `'aS N r c CBi k...2 J a j �J. f V a k..2 a �J. Volume of 23 year - 2+ hour storm vo!uma = 7.0 inches / 12 inches per qo:l * DA Volume = 40687.6 cubic feet TOTAL REQUIRED TEMPORARY STORA6E 5A. 94947 cubic feet ^ 5D. 0 cubic feet GC. 40688 cubic feet 5D. 40688 cubic feet TOTAL 176322 cubic feet `. SUMMAG'( Tuta\ required volume 565122 cubic Peet Total desiGn volume avail. 370367 cubic feet Min. req. treatmant volume plus sludge accumuiatiow 308800 cubic feet At e!ev. 59.3 feet ; Volume 15 283826 cubic feot (end pumpinj) Total design vo|ume lass 25yr-24hr storm is 529680 cubic feel,-, ' At elev. 61.5 Feet ; Volume is 5Z4583 cubic feet issart yumpiu3) Seasooa| hiSn wator table eie°atiou 55.0 feet UESIGNED CY: PPR0VED 21: . NOTE: SEE SEE ATTACHED WASTE UT[LIZAV2ON PLA-,,-,� State of -North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E-., Director October 21, 1998 CERTIFIED MAIL, RE VESTED I IV 74 V r NCDENR !NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Herbert G. Bowden Herbert G Bowden Farm 11294 Hobbton Hwy. Clinton NC 28328 ,aoN oaglD� Subject: Application No_ 82-0I86 Additional Information Request ' Herbert G Bowden Farm Animal Waste.Operation Sampson County Dean Herbert G. Bowden: The Non -Discharge Pe fitting Unit has received a additional information regarding the subject Application. Further information is required before we can continue our review. Please address and submit the t.; following information by November 20, 1998: l.,,The required NRCS specifications are missing.in your waste utilization plan and should be included as part of your certified animal waste management plan. Please reference the subject permit application number when providing the requested information. All formation should be signed, sealed, and submitted in duplicate to my attention at the address below: The formation requested by this Ietter must be submitted on or before November 20, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be. advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, JR Joshi Soil Scientist Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality - Permit Fileev. - _ P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper- State of North Carolina Department of Environment and Natural. Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director October 21, 1998 CERTIFIED MAIL REQUESTED Herbert G. Bowden Herbert G Bowden Farm 11294 Hobbton Hwy. Clinton NC 28328 Dear Herbert G. Bowden: 11kT?W'J IT 00 Ailk 2 NC.DENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NA'rURA!_ RESOURCES Subject: Application No. 82-0186 Additional Information Request Herbert G Bowden Farm Animal Waste'Operation Sampson County The Non -Discharge Permitting Unit has received a additional information regarding the subject application. Further information is required before we can continue our review. Please address and submit the following information by November 20, 1998: I. The required NRCS specifications are missing in your waste utilization plan and should be included as part of your certified animal waste management plan. Please reference the subject permit. application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter must be submitted on or before November 20, 1998 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 363. Sincerely, �� JR doshi Soil Scientist Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper WASTE UTILIZATION PLAN Plans and Specifications PAGE 6 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10 , 000' par "day ,by th-e. Division of Environmental Management for every dayl�he discharge continues. 2. The Field Office must have documentation in the design folder that the producer either has owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available'land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource _ - Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and approp to filter strips will be used where runoff leaves -the filter strips will be in addition to "Buff '��uzred by DEM. (See FOTG Standard 393 Filter S�gog and t&ndard 390 Interim Riparian Forest Buffers). C 11 5. Odors can be reduced by injecting thAwastepp0'1.sking after waste application. Waste should not b��Lied when the -wind is blowing. N9� 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. • WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right--of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage cr discharge. Page: 10 WASTE UTILIZATION PLAN 4 REQUIRED SPECIFICATIONS 16. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 11 ,.�, 'V � _ ' �' t:�r,i _, WE u f CLEAN �. ®r-;� f it �� M1 •a � r ` Ae Prestagc Farms +. HERBERT G BOV`�,E�H 376 ,, 1 I