HomeMy WebLinkAbout820186_CORRESPONDENCE_20171231NUH I H UAHULINA
Department of Environmental Qual
1N A TF9p Michael F. Easley, Governor
�0 G William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Colleen H. Sullins, Director
Division of Water Quality
July 1, 2007
Herbert Grimes Bowden J U N Z 7 2?.7
Herbert G Bowden Farm
11294 Hobbton Hwy
Clinton, NC 28328 Jx
Subject: Certificate of Coverage No. AWS820186
Herbert G Bowden Farm
Animal Waste Management System
Sampson County
Dear Herbert Grimes Bowden:
In accordance with your application received on 15-Dec-06, we are hereby forwarding to you this
Certificate of Coverage (COC) issued to Herbert .Grimes Bowden, authorizing the operation of the subject
animal waste management system in accordance with General Permit AWG100000.
This approval shall consist of the operation of this system including, but not limited to, the management
and landapplication of animal waste as specified in the facility's Certified Animal Waste Management
Plan (CAWMP) for the Herbert G Bowden Farm, located in Sampson County, with an animal capacity of
no greater than the following swine annual averages:
Wean to Finish: 0 Feeder to Finish: 2880 Boar/Stud: 0
Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0
Farrow to Finish: 0 Farrow to Feeder: 0
If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows.
Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows
may be replaced by gilts at a rate of 4 gilts for every 3 sows
The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES
COC issued to this facility with an expiration date of July 1, 2007. You are required to continue
conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension
in Condition III.19 does not apply.
Pursuant to this COC, you are authorized and required to operate the system in conformity with the
conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An
adequate system for collecting and maintaining the required monitoring data and operational information
must be established for this facility. Any increase in waste production greater than the certified design
capacity or increase in number of animals authorized by this COC (as provided above) will require a
modification to the CAWMP and this COC and must be completed prior to actual increase in either
wastewater flow or number of animals.
Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is
a package containing the new and revised forms used for record keeping and reporting. Please pap
careful attention to the record kegpina_and monitoring conditions in this permit.
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwotMualitv.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper
3�1 i Carolina
UMAY
Raleigh, NC 27699-1636 Telephone: (919) 733-3221
Raleigh, NC 27604 Fax 1: (919) 715-0588
Fax 2: (919)715-6048
Customer Service: (877) 623-6748
If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation
of future samples is necessary. Should your records show that the current Waste Utilization Plan is
inaccurate you will need to have a new Waste Utilization Plan developed.
The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable
laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate
under this permit convey any property rights in either real or personal property.
Upon abandonment or depopulation for a period of four years or more, the Permittee must submit
documentation to the Division demonstrating that all current NRCS standards are met prior to restocking
of the facility.
Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply
wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation
shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a
spray field.
Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall
continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS
standards and the permit is rescinded by the Division.
Please be advised that any violation of the terms and conditions specified in this COC, the General Permit
or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143-
215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief.
If you wish to continue the activity permitted under the General Permit after the expiration date of the
General Permit, an application for renewal must be filed at least 180 days prior to expiration.
This COC is not automatically transferable. A name/ownership change application must be submitted to
the Division prior to a name change or change in ownership.
If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to
apply for an individual permit by contacting the staff member listed below for information on this
process. Unless such a request is made within 30 days, this COC shall be final and binding.
This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office
Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning
this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733-
3221.
Sincerely,
/ r �
4
for Coleen H. Sullins
Enclosures (General Permit AWG100000, Record Keeping and Reporting Package)
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Sampson County Soil and Water Conservation District
Fayetteville Regional Office, Aquifer Protection Section
AFO Unit Central Files
Permit File AWS820186
WASTE UTILIZATION PLAN Ll�
----------------------
P duce.r.__Berb r•t Bowen County0ariap on
Name of Farm- : Iie:l'bert Bowen
Location---_.7._`11294 Hobbton Hwy
Clinton NC 28128
Phone--------:910-594-1608
Type Oper•rat.ion --------------- :Feed -Fin
Number of Animal ----------- : 2880
Storage Structure ---------- :Anaerobic Lagoon
Method of application ------ :Irrigation
Amount of waste produced per year-- ---------------- 5472 tons/year
Amount of plant available N (PAN) produced/year 6624 lbs. /year
The waste from your animal facility must be land applied at a
specified r aLe.: to prevent pollution of. surface water and/or
groundwater. The plant nutrients in the animal waste should be uze
to reduce the amount of commercial fertilizer- required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should be analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of the
:y'1-ast.e and to enLure that it is applied in are environdentally Ale
manner:
1. Always :apply waste based on the needs of the crap to be grown
and the nutrient content of the waste. Do not apply • more
nitrogen than the crop can utilize.
2:. Soil types Ere important as they have different infiltration
rates, leaching potentials, watiota exchange c pac'iLies, and
available water holding capacities:.
3. Normally waste shall not be applied to band eroding at more
than 5 tons per acre per year. Waste may be applied to land
eroding .:at 5 or more tons per acre p nnu,al ly, but less, than
10 tons per acre per year providing- that adequate filter
ati i pa. are established.
4. Do not apply waste on saturated sails., when it U raiding, or
when the surface is frozen. Either of these conditions may
in runc.ff Lo tha surface water, which is not allowed under DWG!
regulations.
5. Wind conditions should also be con8idered to avoild drift and
downwind odor problems..
G. To maximize the value of the nutrients for crap production and
to reduce the potential for pollution, the waste should be
applied to :-a growing crop or applied not more than 30 dRECENEDIDENRIDWQ
prior to planting a crop or forages breaking dormancy. AgW&Pm1dionsecuotl
Injecting Lhe waste or disking will conserve nuh_l.ients and MAR �7 2QOg
reduce udor• problems.
This plan is based on the w::a8t.e application method shown above. If
you choose to changa methods in the futures you need to revise:
thi:= plain. Nutrient levels for different application methods are,
not the cam?.
The et_t.ittated ;ac'r%.8 needed to apply the ainiwal waste is L'aEssed rite
ty?pi,':.,:3l P'ia'f,..,;.1,,.nt .::o:`a'$enL.. M 'i::i.'E.s '::'f'pe 61 :Cncill,Lya i'iC.Y.w::gL�
requ:i.reyneMs gt-Duld be based on the waste e analysis report, frotat
your wtias-t_e management facility. in some cases: you may want to have
• Herbert Bawc-n
Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be made for the area fec:eiying waste to
be £16s;ibl.e. ego as to accommodate changing waste analysis content
and the crop type. Lima must be applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H �0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTIL12ATION FLAN IS BASED ON THE FOLLOWING.
Tract
Zone.
Sail
Wrap
Yield
Lbs. N
Acres
Lbs. N
Month to
No.
No.
Type
Codes
,Mere
/Unit
Used
Apply
10558
1A
WaB
C
5.5
50.00
3.20
880
MATS-AUG
10558
2A
WaB
C
5.5
50.00
3.42
941
MAR-AUG
10558
1B
WaB
C
5.S
SO.&
2.11
580
MATS-AUG
105%
2B
WaB
C
5.5
50.00
2.37
652
MAR-AUG
10558
Ic
WaB
C
5.5
50.00
4.30
1183
MAR-AUG
10558
S
WaB
C
5.5
50.00
1.34
369
MAR-AUG
10558
4
WaB
C
5.5
50.00
1.03
283
MATS-AUG
10558
ALL
WaB
L
NIA
100.00
a17.77
3,777
S-O,,F-ip(
Available Nitrogen
Crop codes: crop -unit
A=Bar.°ley-bu .
�.-Gorn{a�ilaga�) --tans
F=Cotton -lbs. lint
G=Fescue(graze.)-tons
H=F'eacue(hay)-LoE'er.
Total 17.77 6664
(Includea commercial) 6624
Surplus Or Deficit -40
1=0ata-bu .
J=Rye-bu .
K=Small grain (gr'aze)'"acre
L=Small grain(hay)-•acre
K=Sorghum(grain) -cwt.
W =Wheat-bu .
Y=Fescue(pasture) -Long
2=Lermudagrass(pasture) •-toes
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner
ha appiicat.wr is cautioned that P and K may be over applied while
meeting t.ha N requirements, In the future, regulations may require
farmers in some parts; of North Carolina to have a nutrient
rman.agement plan that addresses all nutrients. This plan only
addresses: nitrogen.
In inLerplanted fields (i.e. :mall grain, eta:, interseeded in
barsmudagrass), forage &ust be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, is to be, removed for hay or silage, care should be exercised
not to to let emall. grain to reach maturity, especially late in
the season (i.e.. April or May) . Shading may result if small grain
gets too high and this will definitely interfere with stand of
be.rmudragrrass. This loss of ;stand will re:zult .in reduced yields and
leas nitrogen being utilized. Rather than cutting small grain for
tray or silage just i:rT:Lore heading as is the normal actuation, you
are encouraged to cut the small grain earlier. You may wcanL to
consider harvesting hay or silage two to three times during the
season, depending can time small grain is planted in the fall.
The ideal time to interplcant small grain, etc, is late SeptGmbe.r
or early October. Drilling is recommended over broadcasting.
Ber mudagias,s, shoold be grazed or mowed to a height of about two
.kiii':hes belore drilling for beat r l.sultz.
Caution musL be exercised in grazing or haying summer annuals
under at:,re&sed conditi.crr"i_f-.+. Nitrate poisoning may occur- in
livestock. Sampling forage or hay Tor- nitrate levels is
recommended.
Acres shown :in the tables are considered to be the usable acres
excluding required buffers , filter strips along d.it•ches, odd
areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
dares in the field listed may, and trust likely will be, more than
Lhe acres: shown in the tables.
See,_ attached map showing the fields to be: used for the utilization
of animal write.
SLUDGE APPLICATION:
The waste utilization plan must. con Lain provision for' periodic
l::it:d application of sludge at agronomic rates. The sludge: will be
nutrient rich and will require precautionary measure6 to prevent
over application of nutz ients or other elements. Your production
facility will produce approximately 1.037 lbs. of plant:. available
nit.x`o gee per year in the sludge.
If you ,.^ewuvw sludge every 5 years, you will have approximately
5184 lbs. of PAN to "Lilize. Caseurming you apply this PAN to
hybrid ber ruclagrans hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 17 acres of land. If you apply the
sludgo to coon at the rate of 125 lbs. of nitrogen -per acre, you
wi 13. rleC-.:i 41 .:.ccres of land. Please be aware Q at these are
only estirmc:Le.s of the PAN and land needed. Actual requirements
wLld aly 11 .. nn Ak..'l:c'..2f.1'oy .Jn j oul sludge b ' st e analysis, ,;ci.%
types, r:'eal.is,tAc yields, and ,:application methods:.
C
Herbert Bowen Page 4
.APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the .in Lake rate
of the soil at. the Lime of irrigation such that runoff or ponding
occurs. This rate is limit ea by initial soil moisture content,
soil structure, sail texture, water droplet size, and organic
solids. Thi application amount should not exceed the available
water holding capacity of the sail at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
If surface irrigation is the method of land application for this
Man, .it is the responsibility of the producer and irrigation
designer to ensure that an irrigation system is installed to.
properly inriyate t:.he acres shown in tables. Failure to apply, the
r'E'.C:o]'flliended rates and amounts of nitrogen shown in this table may
make this plan invalid.
The following table is provided as a guide for establishing
application xat.ea and anoont..s.
Tract:. Zone Soil crop Applic: Applic IRO-2
No. No. Typc-:A bate Amount PAN
;n/hr) (in(s)) LEA'S/AC
10558 All M CB HAY 0.6 0.96 275
10558 ALL WaE SG -HAY 0.6 0.36 100
This is the maximum application amount allowed :for the soil
assuming the amount of nitrogen allowed for the crop its not over
.applied. In many situations the application amount shown cannot be
applied I:sewau`e of the nitrogen limitat.iop. The maximugt
application amount shown can be applied under optimum sail
conditions.
' �i ,Y13i L'. Bowen Page 5
Your facility is designed for 180 days, of temporary storage ,and
Lhe temporary storage murt be removed on the average of once". every
6 months.. In no instances should the volume of . the waste be stored
in your structure be within the: 25 year 24 hoor storm storage or
one foot of freeboard except in the event, of the 25 year 24 hour
storm.
T.t is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the .acres ahown in thew `tables. Failure to
apply Lhe recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Call your te:.chni.r_al specialist after you receive the waste
man alysi"* reefort. for assistance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
Cereal Rye should be planted by October 15. The last application
of animal waste is to be applied to the bermuda prior to August 31
An application of 0 lbs,/nc of (PAN) may be applied between
September 15 and October 30. ,An additional 56 lbs/ac of MAN) may
be applied in rei:aroary-March. ,A harvest is required prior to
heading or April 7, which ever comes first.
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name ol Farm: Herbert Bowen
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan, for the farm named above. I
(we) kn6w that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
fracilitic:a will require a new'certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are 8t.iicked. I (we.) also understand that there must be no
dis,c:.harge of animal waste from this 'system to the surface waters
of the z•t.ate from a storm event less severe than the 25-year, 24-
hour• storm. The approved plan will be filed on --site at the farm
office and at the offic•.e of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Herbert Bowen
(Pleases print)
Signature: tAr- 42'-a Date: 3-_e�Z—a�6g7-
Name of Manager?sf diflerent from owner) :
signaturo :
Name of Peraon Preparing Plan:
(Fleeae print:)
Affilie;tion: Prestage Farms, Inc.
Addreas : P O Ban 4.38
Clinton NC 28329
ate:
G. Glenn Clifton
Phone: 910 -592-477G
E%t . 249
Sign.atare: d�, s�l.�01= ("q(w Date: 3�ZI 101-
61/19/04 MDN 15;32 SAX 910 592 9552 PRISTAGC PARKS f'�"�
R1ECEINED
PAR 0 2 20CS
ANIMAL FACILITY ANNUAL CERTIFIC !�tiQWGIOMLOMCE
Certificate of Coverage or Permit Number _N_C County S� m �„� �C'ear. 200-1
Facility Name (as shown on Certificate of Coverage or Permit) #gyp r
Operator in Charge for this Facility .Sancta. 1 '-� Certification # It U6,2
Land application of animal waste as allowed by the above permit occurred during the past calendar year
YES NO. If NO, skip Part I and Part I1 and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I : Facility Information:
1. Total number of application Fields ❑ or Pulls d(please check the z ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total U_;eable Acres approved in the CAWMP
2. Total number of Fields ❑ or Pulls 4please check the appropriate box) on which land application
occurred during the year: - % Total Acres on which waste was applied
3. Total pounds of Plant Available Nitrogen (PAN) applied during tht: year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be lane: applied annually by the CAWMP and
the permit: _. - - &6 q
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year .PI tons ❑ or gallons Q�(pFease check the appropriate box)
6. Annual average number of animals by type at this'facility during th•_ previous year.
5
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest 33 08'
Smallest 1�1
(These numbers are for informational purposes only since the only Kermit limit on the number of animals
at the facility is the annual average numbers)
8'. , Facility's Integrator if applicable: r rvis
Part II: Facih Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during vYes ❑ No
the past calendar year.
AFACF 3-14-03
C•1/19/04 MON 15:33 FAX 910 592 9552 PRESTACB FPAS -
R 002
2.
The facility was operated in such a way that there was no direct runoff of waste from
L ! Yes C No
the facility (including the houses, lagoonslstorage ponds and the application sites) during
the past calendar year.
3.
There was no discharge of waste to surface water from this facility during the past
.(Yes ❑ N
calendar year.
4.
There was no freeboard violation in any lagoons or storage ponds at this facility during
dYes ❑ No
the past calendar year.
S.
There was no PAN application to any fields or crops at this facility greater than the
!� Yes ❑ No
eyes
levels specified in this facility's CAWMP during the past calendar year.
6.
All land application equipment was calibrated at least once during the past calendar year.
IJ Yes ❑ No
7.
Sludge accumulation in all lagoons did not exceed the volume for which the lagoon
✓❑"Yes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification, ZYes ❑ No
9. Annual soils analysis were performed on each field receiving animal waste during the 2'Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? dyes ❑. No
11, All required monitoring and reporting was performed in accordance with the facility's t_✓l YeS ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during XYes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all yYes ❑ N,
sites receiving animal waste and the crops grown were removed in accordance with
the facility's permit. /
14. All buffer requirements as specified on the permit and the CAWMP for this facility were [? Yes ❑ No
maintained during each application of animal waste during the past calendar year.
"I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
L rc rurr C r.
Perrnittee Name and Title type or print)
r ZF o6
— -11�," Signature of Perrnitteev Date
aignarure or operator in L-n
(if different from Permittee)
AFACI~ 3-14-03
Date
Lagoon Sludge Survey Form
A. Farm Permit or DWQ Identification Number ,off - 1,F6
H. Lagoon Identification . apr�e,rj alLiP.
C. Person(s) taking Measurements _ 7L =e-x 4- A( dd4
D. Date of Measurements 3 - 2,3 - U
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
~r>/�G r
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
l0c^4 vPr rr
c. Thickness'of the sludge layer if making a direct measurement with "core sampler":
F. Lagoon Surface Area (using dimensions at inside lop of bank): (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1,33 acre: Use 8 points
b. If more than 1.33 acre, 1.6 acres x 6 = ICJ with maximum of 24.
(Using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on .
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheet".
I. At time of sludge survey, also measure the distance from the Maximum Liquid Level
IL
to the Present Liquid Level (measure at the lagoon gage pole):
,
J. Determine distance from Maximum Liquid Level to Minimum Liquid Level:
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
level: Item J - Item 1, assuming present liquid level is below Max. Liq, Level:
/.
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measurement points):
M. Record from sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): is . y
N, Record from sludge survey data sheet the average thickness of the sludge layer: Y, y
O. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): 41•
(Note: If Item 0 is less than 4 ft., a sludge removal and utilization plan may be required by
N. C. DWQ, See your specific permit or contact DWQ for more information.)
P. Proceed to Sludge Volume Worksheet if desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
.r
Completed by- .-2 Me,s L!2 m � _ _��tm� r Date: -:�3 a
Print Name a Signature
White - Office Yellow - Producer
Sludge Survey Data Sheet
Lagoon Identification:
Sludge Survey Data Sheet gr rbe_r� 20wdex
Completed by: _lz rn Gc La 11L Date: 3 - d3 - a5
Print Name Sig atuh re
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of stud a
(C)
Distance from liquid surface
to lagoon bottom soil
(C) - (B)
Thickness of sludge
is er
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
Ft. & inches
Feet tenths
1
{�
2
7.0
3
6.5
4
6.$
5
'7.1
6
s-'7
7
F.3
8
rb.a
9
S,9
10
S.S
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Average
*Ail Grid Points and corresuondine sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet. - ......,....._.....
See Appendix 6 for conversion fr
om r om inches to tenths of feet.
White - Office Yellow - Producer
01/143/04 RON 15:32 FAX 916 592 9552STAGE FARMS Qool
ANIMAL FACILITY ANNUAL CERTIFICATION FORM
Certificate of Coverage or Permit Number NC_ County Year 200-1
Facility Name (as shown on Certificate of Coverage or Permit) 6cf'+ G: ttJC tJ
Operator in Charge for this Facility" Certification #
Land application of animal, waste as allowed by the above,permit occurred during the'past calendar year
YES NO. If NO, skip Part I and Part II and proceed to the certification. Also, if animal waste
was generated but not land applied, please attach an explanation on how the animal waste was handled.
Part I :. Facility Information:
1. Total number of application Fields ❑ or Pulls 6�(please check the €.ppropriate box) in the Certified Animal
Waste Management Plan (CAWMP): Total U.:eable Acres approved in the CAWMP
} r7: '7
.2. Total number of Fields ❑ or Pulls 4please check the appropriate box) on which land application
occurred during the year: "3 Total Acres on which waste was applied 1�.—
Total pounds of PIant Available Nitrogen (PAN) applied during thi, year for all application sites:
4. Total pounds of Plant Available Nitrogen (PAN) allowed to be land applied annually by the CAWMP and
the permit: _ --i606 --
5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken
off site during the year tons ❑ or gallons ✓Cis (please check the appropriate box)
6. Annual average number'of animals by type at this'facility during the previous year:
7. Largest and smallest number of animals by type at this facility at any one time during the previous year:
Largest 316
Smallest
(These numbers are for informational purposes only since the only permit limit on the number of animals
at the facility is the annual average numbers)
8: Facility's Integrator if applicable:
Part 11: Facility Status:
IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN
DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON
COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO
BRING THIS FACILITY BACK INTO COMPLIANCE.
1. Only animal waste generated at this facility was applied to the permitted sites during L✓I Yes ❑ No
the past calendar year.
RREIVEJ)
AFACF 3-14-03 l MAR 0 2 2005
[DEMRAY1TULLE REGIONAL OFRCE
01/19-/04 MON 1503 FAX 910 592 9552 PREsTAGE FARMS
[A 002
2. The facility was operated in such a way that there was no direct runoff of waste from
the facility (including -the houses, lagoons/storage ponds and the application sites) during
the past calendar year.
3. There was no discharge of waste to surface water from this facility during the past
. calendar year.
4. There was no freeboard violation in any lagoons or storage ponds at this facility during
the past calendar year.
5. There was no PAN application to any fields or crops at this facility greater than the
levels specified in this facility's CAWMP during the past calendar year.
6. All land application equipment was calibrated at least once during the past calendar year.
9(Yes G No
dYes ❑ N
2( Yes ❑ No
lJ Yes ❑ No
d Yes ❑ No
7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon L Yes ❑ No
was designed or reduce the lagoon's minimum treatment volume to less than the volume
for which the lagoon was designed.
8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. 2f Yes ❑ No
9, Annual soils analysis were performed on each field receiving animal waste during the Yes ❑ No
past calendar year.
10. Soil pH was maintained as specified in the permit during the past calendar Year? dYes ❑ No
11. All required monitoring and reporting was performed in accordance with the facility's dYes ❑ No
permit during the past calendar year.
12. All operations and maintenance requirements in the permit were complied with during Yes ❑ No
the past calendar year or, in the case of a deviation, prior authorization was received
from the Division of Water Quality.
13. Crops as specified in the CAWMP were maintained during the past calendar year on all ZYes ❑ N,
sites receiving animal waste and the. crops grown were removed in accordance with
the facility's permit.
14. All buffer requirements as specified on the permit and the CAWMP for this facility were eYe5 ❑ No
maintained during each application of animal waste during the past calendar year.
" I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fines and imprisonment for knowing violations."
1
Date
` 5
Date
different from Permittee)
AFACF 3-14-03 2
L - -
Lagoon Sludge Survey Form
A. Farm Permit or DWQ identification Number 9;1 — [?6
B. Lagoon Identification
C. Person(s) taking Measurements 7 La m
D. Dale of Measurements — — Og
E. Methods/Devices Used for Measurement of:
a. Distance from the lagoon liquid surface to the top of the sludge layer:
Son a r
b. Distance from the lagoon liquid surface to the bottom (soil) of lagoon:
c. Thickness of the sludge layer If making a direct measurement with "core sampler"
tJA
F. Lagoon Surface Area (using dimensions at the Inside top of bank): ) . b (acres)
(Draw sketch of lagoon on a separate sheet and list dimensions, and calculate surface area.)
G. Estimate number of sampling points:
a. Less than 1.33 acres: Use 8 points
b. If more than 1.33 acres, 1. (e acres x 6 = IC with maximum of 24.
(using sketch and dimensions, develop a uniform "grid" that has number of intersection points that match
most closely with the estimated number of sampling points needed. Number the grid intersection points on
the lagoon grid to correspond with the data to be recorded for points of measurement.)
H. Conduct sludge survey and record data on "Sludge Survey Data Sheer.
I. At the time of sludge survey, also measure the distance from the Maximum Liquid Level Q
to the Present Liquid Level (measure at the lagoon gage pole): I, p
J. Determine distance from Maximum Liquid limit to Mlnlmum Liquid Level: ,
(Determine from Plan or other lagoon records)
K. Calculate distance from present liquid surface level to Minimum Liquid
Level: ItemJ -Item I, assuming present liquid level Is below Max. Llq. Level: . °Z
L. Record from sludge survey data sheet the distance from the present liquid surface level
to the lagoon bottom (average for all the measuement points):
M. Record from the sludge survey data sheet the distance from the present liquid surface level
to the top of the sludge layer (average for all the measurement points): S,
N. Record from the sludge survey data sheet the average thickness of the sludge layer: 3.9
0. Calculate the thickness of the existing Liquid Treatment Zone (Item M - Item K): S• q
(Note: If item Q Is less than 4 ft., a sludge removal and uBlization plan may be required by
N.C. DWQ. See your specific permit or contact DWQ for more information.)
P. Proceed to the sludge Volume Worksheet If desire to calculate sludge volume for rectangular shaped
lagoon with uniform side slope.
Completed by: Data: Q
Print Name Signature
1�
l•�
Sludge Survey Data Sheet
Lagoon identification:
Completed By: J. Lanq 6
. Print Name
ge(bex� 8 t,w n
Date: I_ Q_ oy
(A)
Grid
Point
No.
(B)
Distance from liquid surface
to top of slud a
P
Distance from liquid surface
to lagoon bottom soil
(D)
Thickness of sludge
la for
Ft. & Inches
Feet tenths
Ft. & Inches
Feet tenths
Ft. & inches
Feet tenths
1
,o
2
3
4.
1
,
5
6
k3,
7
S;
8
0o
i
9
o
b
10
z
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Average
' All Grid Points and corresponding sludge laver thickness must be shown on a sketch
attached to this Sludge Survey Data Sheet.
Conversion Table From Inches to Tenths of feet
Inches
Tenths of feet
Inches
Tenths of feet
1
0.1
7
0.6
2
0.2
8
0.7
3
0.2
9
0.7
4
0.3
10
0.8
5
0.4
11
0.9
6
0.5
12
1.0
- L!
I-T7---- -T
'-LL-j
L:
7- -- - - -------
7 J3.-1-
1 m
r I
-7- 1 ------
7
7 1
m
L Lt L!
-77-
T T
r7 --- F-,
7.77r-l.-
-J -;-7--'--
--77-7 -1 ...... .... . . ....
...........
:-J-7
U --- Lt
J -,-Jr
---- - -----
. .... . ..... -
-
........ .. .
Wettable Acres Determination Certification
Name of Facility:_aC—A& P T j( . _&jLti)E Facility Number:- /&
Owner(s) Name: 4Lk ,=P2r ig •'6DlitDE-1! _Phone No: 910-
Mailing Address: I�1 �1a► 7r �� �t/T�i� ��,�.
By signing this form, the facility owner and Technical Specialist acknowledge the completion of the
Wettable Acres Determination. All necessary Wettable Acre Determination Field Data Sheets and
calculations were completed to conduct a Wettable Acre Determination. The facility's Waste
Utilization Plan has been amended as necessary to reflect actual wetted acreage. A copy of all
worksheets, calculations, and other Wettable Acres Determination documents, along with the
applicable Waste Utilization Plan and Wettable Acre Determination Certification will be filed with
the local Soil and Water Conservation District. A copy will also be kept on site with the Certified
Animal Waste Management Plan. Any future modifications must be approved by a technical
specialist and filed with the Soil and Water Conservation District prior to implementation. If any
modifications to the existing irrigation system or any new irrigation equipment was required to
adequately address the waste management needs of this facility, an Irrigation Specialist or
Professional Engineer has certified the design and installation below.
Owner Name:_t-i-El+c.1 E T tom_ & w b E j'
Owner Signature: �2Lc�( _ Date: to : 3_ o/
Technical Specialist Name: . QLEAJN CL 11-70A1
Technical Specialist Signature:cDate: /0 3 0
If assisted by an Irrigation Specialist or Professional Engineer please read and sign below:
Animal waste application equipment has been designed or modified to apply waste as necessary to
accommodate the waste management plan and according to NRCS Standards. Animal waste
application equipment has been installed according to NRCS Standards and is ready for use.
Irrigation Specialist/PE Name:
Irrigation Specialist/PE Signature: Date:
Submit this form to:
Attn: Sonya Avant
Non -Discharge Compliance Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
WADC - 7/99
WASTE UTILIZATION PLAN PAGE 6
Plans and Specifications
1. Animal waste shall not reach surface waters of the state by runoff,
drift, manmade conveyances, direct application, or direct discharge
during operation or land application. Any discharge of waste which
reaches surface water is prohibited. Illegal discharges are subject
to assessment of civil penalties of $10,000 per day by the Division
of Environmental Management for every day the discharge continues.
2. The Field Office must have documentation in the design folder that
the producer either has owns or has long term access to adequate
land to properly dispose of waste. If the producer does not own
adequate land to properly dispose of waste, he shall provide NRCS
with a copy of a written agreement with a landowner who is within
a reasonable proximity, allowing him/her the use of the land for
waste application for the life expectancy of the production
facility. It is the responsibility of the owner of the facility
to secure an update of the Waste Utilization Plan when there is
a change in the operation, increase in the number of animals,
method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
Nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climate conditions, and
level of management, unless there are regulations that
restrict the rate of application for other nutrients.
4. Animal waste may be applied to land that has a Resource
Management System (RMS) or an Alternative Conservation System
(ACS). If an ACS is used the soil loss shall be no greater
than 10 tons per acre per year and appropriate filter strips
will be used where runoff leaves the field. These filter
strips will be in addition to "Buffers" required by DEM.
(See FOTG Standard 393 - Filter Strips and Standard 390
Interim Riparian Forest Buffers).
5. Odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when the
wind -is blowing.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally
tilled cropland. When applied to conservation tilled crops
or grassland, the waste may be broadcast provided the
application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in
the NRCS Technical Reference - Environment file for guidance.
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or
to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur
in order to control conditions conducive to odor or flies
and to provide uniformity of application.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in
such a manner that no more than 20 to 25 percent of the leaf
area is covered.
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a •swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic 'and industrial waste from washdown facilities,,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagccn embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
Page: 10
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
16. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be -disposed of in a manner that meets North
Carolina regulations.
Page: 11
r
al
IRRIGATION DESIGN
HERBERT G. BOWDEN
N
1) THRUST BLOCKING SHAH_ BE PROVIDED AT ALL BENDS, TEES. DEAD ENDS
AND OTH1 SPECIAT
2) MAINLINE PIPE y7[F7rnNG5 Wj{ICH QUIRE BMW(;
HAVE AT LEAST 3 AIL BE 6' PVC PR 2W (SDR 21) AND SHALL BE BURIED TO
FEET OF COVER.
3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE
THE RAND WITH MEASURIiMEN TS TAKEN W THE FIE) [) 17 IS CORRECT TO
THE BEST OF MY KNOWLEDE AND TAKEBELZE,
4) WHERE POWERIINFS ARE IN THE SPRAY
THE POWER COMPANY FOR CURRENT �NF�
�RICTIONS AND
5) ZONES 3 & 4 ARE TO BE P THE OWSHALL CONTACT
LIMPED DIRECTLY PROM T14ELA APPROVAL.
GOON.
6Efta�rscao�e}'�� ..
i
r
W
V' LOCATION
OCATION
4AIN LINE
BLOCKING
Prepared by: Mark A. PO e
Certified by M. Flo d Adams P.E.
Date:
North Carolina Cooperative Extension Service
College of Agriculture and Life Sciences
Sampson County Center
369 Rowan Road
Clinton, NC 28328
(910) 592-7161
(910) 592-9513 (fax)
November 15, 2001
Paul Sherman
225 Green Street, DWQ
Fayetteville Regional Office
Fayetteville, N.C. 28301-5043
Dear Paul,
I have been contacted by two swine producers that were inspected by you
recently. Both were concerned about changing a nitrogen rate on their small
grain overseed. The two producers were Sam Anders (82-331) and Herbert
Bowden (82-186). Their farms were both grandfathered at the time of
certification with an existing WUP and to my knowledge they received their
general permits without any changes.
Both farms have had wettable acre determinations. To my knowledge,` a nitrogen
rate change is not required for these farms since these nitrogen rates were already
in their plans at the time they were certified.
This issue needs to be addressed if it hasn't already. To my knowledge, this
would be precedent setting if these rates are changed without a problem or
deficiency on these farms.
Sincerely,
Dan Bailey
Agricultural Extension Agent
DB/pb
Employment and program opportunities are offered to all people regardless of race, color, national origin, sex, age, or disability.
North Carolina State University, North Carolina A&T State University, U.S. department of Agriculture, and local governments cooperating.
State of North. Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B.' Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
December 28, 1998
Herbert G. Bowden
a
NCPE-NR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Herbert G Bowden Farm `
11294 Hobbton Hwy.
Clinton"�NC-28328
1 199E Subject: Certificate of Coverage No. AWS820186
r Y Herbert G Bowden Farm R
-CEViL1~.E Swine Waste Collection, Treatment,
1 }•. 6; F.1Q�,� Fly ; � Storage�and Application System
Sampsonn,. County
:. _:.
Dear Herbert G. Bowden:
In accordance with your application received on September 15, 1998, we are forwarding this
Certificate of Coverage (COC) issued to Herbert G Bowden,- authorizing the operation of the subject
animal waste collection, treatment, storage and land application system in accordance with General
Permit AWG100000. This approval shall consist of the operation of this system including, but not
limited to, the management of animal waste from the Herbert G Bowden Farm,' located in Sampson
County, with an animal capacity of no greater than 2880 Feeder to Finish and the application to land as
specified in the Certified Animal Waste Management Plan'(CAWMP).
The COC shall be effective from the date of issuance until April 30, 2003. Pursuant to this COC,
you are authorized and required to operate the system in conformity with the conditions and limitations
as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to
surface waters. An adequate system for collecting and maintaining the required monitoring data and
operational information must be established for this farm. Any increase in waste production greater than `
the certified design capacity or increase in number of stocked animals above the number authorized by
this COC will require a modification to the CAWMP and this COC and shall be completed prior to
actual increase in either wastewater flow or number of animals.
Please be advised that any'violation of the terms and conditions'specified in this 'COC, the General
Permit or.the .CAWMP may result in the revocation of this COC; or'penalties'in accordance with NCGS
143-215.6A 'thiough 143-215.6C including civil penalties, criminal penal.66,51and injunctive relief..
1. - .. ,s..' ., - .i ) v •rr 4'" F i:,w r"., i" a si't_ -u- ,:^t+. j,'R7iY• d -
Upon notification by the Division of this COC's expiration, you shall apply for its renewal. ' This
request shall be made within 30 days of notification by the Division.
r Lys • T .L.•..F i G - .i LY . Syr -
This ,COC is not automatically transferable.` A name/owne�shipt,change application must be
submitted to the DWQ prior to a'name change or change in ownership
- . - - c .S „x..- :' _. ..'F... .- �co. ? aa�Y'e ° �` -i'� �`1J - �1 x,a a.�`•,r -:
.. .' ,, .+ r«; N . • s. ..: �. d :. "(.. ...'4Z+• .. � '• t� t i� 4 'i s r-• .: i"� 'S- � `
rt If any parts,' "requirements, or limitations contained in this COC are unacceptable,'you have the
right to apply 'for an individual non -discharge permit` by :contacting the fengineer listed below, -for
_. i .rr rrr r• i'� tr n ,a. a • Win,
P O t3oz 29535,,Raleigh, North Carolina 27626 0535 Telept;one 919 733 7015 ; FAX 919-733-2496-
An Equal Opportunity Affirmative Action Employer - 50%"recycledl 10%post-consumer paper
F - - - rf ., • ., a r � �.. r ' i t- ''Yip ' .>4r Y Y•
Certificate of Coverage AWS820186
Herbert G Bowden Farm
Page 2
information on this process. Unless such a request is made within 30 days, this COC shall be final and
binding. '. A
The subject farm is located in the Fayetteville Regional Office. The Regional Office Water
Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this
COC or the General Permit, please contact JR Joshi at (919) 733-5083 ext. 363.
Sincerely,
Howard, Jr., P.E.
cc: (Certificate of Coverage only for all cc's)
Sampson County Health Department
Fayetteville Regional Office, Water Quality Section
Sampson County Soil and Water Conservation District
Permit File -Central Files
Permit File-NDPU
State of North Carolina
Department of Environment and Natural Resources
Division Hof Water Quality
Non -Discharge Permit Application Form
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
General Permit - Existing Liquid Animal Waste Operations
The following questions have been completed utilizing information on file with the Division. Please
review the information for completeness and make any corrections which are appropriate. If a
question has not been completed by the Division, please complete as best as possible. Do not leave
any question unanswered.
GENERAL INFORMATION:
1.1 Facility Name: Herbert G Bowden Farm
1.2 Print Land Owner's name: Herbert G Bowden
1.3 Mailing address: 11294 Hobbton Hwy.
City, State: Clinton NC
Zip: 28328
Telephone Number (include area code): 910-594-1608
1.4 County where facility is located: Sampson
1.5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a
copy of a county road map with the location of the farm identified): North on 701 from Clinton. farm approx. I mile on
right before Hobbton High School.
1.6 Print Farm Manager's name (if different from Land Owner):
L7 Lessee's / Integrator's name (if applicable; please circle which type is listed): Prestage Farms
1.8 Date Facility Originally Began Operation: 01/01/92
1.9 Date(s) of Facility Expansion(s) (if applicable):
2. OPERATION INFORMATION:
2.1 Facility No.: 82 (county number); 186 (facility number).
2.2 Operation Descrip ontiont Swine operation
Feeder to Finish
2880- Certified Design Capacity
Is the above information correct? yes; no. If no, correct below using the design capacity of the facility
The "No. of Animals" should be the maximum number for which the waste management structures were designed.
Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals
Wean to Feeder Layer Dairy
Feeder to Finish Non -Layer Beef
Farrow to Wean (# sow) Turkey
Farrow to Feeder (# sow)
Farrow to Finish (# sow)
Other Type of Livestock on the farm: No. of Animals:
FORM: AWO-G-E 5/28/98 Page I of 4 82 - 186
3.
2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application
system): 17.70� Required Acreage (as listed in the AWMP): 17.50
2.4 Number of lagoons/ storage ponds (circle which is applicable): 1
2.5 Are subsurface drains present within 100' of any of the application fields? YE or NO (please circle one)
2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? (ap or NO (please circle one)
2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only)
ES or NO (please circle one)
What was the date that this facility's swine houses and lagoon were sited? to - % r M
What was the date that this facility's land application areas were sited?
REQUIRED ITEMS CHECKLIST
Please indicate that you have included the following required items by signing your initials in the space provided next to each
item.
3.1 One completed and signed original and one copy of the application for General Permit - Animal
Waste Operations;
3.2 Two copies of a general location map indicating the location of the animal waste facilities and
field locations where animal waste is land applied;
3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility
does not have a CAWMP, it must be completed prior to submittal of a general permit
application for animal waste operations.
The CAWMP must include the following components:
3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available
Nitrogen (PAN) produced and utilized by the facility.
3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation,
injection, etc.)
3.3.3 A map of every field used for land application.
3.3.4 The soil series present on every land application field.
3.3.5 The crops grown on every land application field.
3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP.
3.3.7 The PAN applied to every land application field.
3.3.8 The waste application windows for every crop utilized in the WUP.
3.3.9 The required NRCS Standard specifications.
3.3.10 A site schematic.
3.3.1 1 Emergency Action Plan.
3.3.12 Insect Control Checklist with chosen best management practices noted.
3.3.13 Odor Control Checklist with chosen best management practices noted.
3.3.14 Mortality Control Checklist with the selected method noted.
3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be
sure to include any site evaluations, wetland determinations, or hazard classifications
that may be applicable to your facility.
3.3.16 Operation and Maintenance Plan.
If your CAWMP includes any components not shown on this list, please include the
additional components with your submittal.
FORM: AWO-G-E 5/28/98 Page 2 of 4 82 - 186
Applicants Initials
44
Facility Number: 82 - 186
Facility Name: Herbert G Bowden Farm
4. APPLICANT'S CERTIFICATION:
1, Ag r- pur a. i�. Lor)sr l (Land Owner's name listed in question 1.2), attest that
this application for Ap-mr T Cam.'&LpDiF,4 1 1TK,1'%L (Facility name listed in question 1.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be ret me d to me as i com lete. p
Signature Date /J-9d
5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner)
1, (Manager's name listed in question 1.6), attest that this
application for (Facility name listed in question 1.1)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be returned as incomplete.
Signature Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS,
SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF WATER QUALITY
WATER QUALITY SECTION
NON -DISCHARGE PERMITTING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: (919) 733-5083
FAX NUMBER: (919) 733-0719
FORM: AWO-G-E 5/28/98 Page 3 of 4 82 -186
DIVISION OF WATER QUALITY REGIONAL OFFICES (V")
Asheville Regional WQ Supervisor
59 Woodfin Place
Asheville, NC 28801
(704) 251-6208
Fax (704) 251-6452
Avery
Macon
Buncombe
Madison
Burke
McDowell
Caldwell
Mitchell
Cherokee
Polk
Cray
Rutherford
Graham
Swain
Haywood
Transylvania
Henderson
Yancey
Jackson
Fayetteville Regional WQ Supervisor
Wacbovia Building, Suite 714
Fayetteville, NC 28301
(910) 486-1541
Fax (910) 48"707
Anson
Moore
Bladen
Richmond
Cumberland
Robeson
Harnett
Sampson
Hoke
Scotland
Montgomery
Winston-Salem Regional WQ Supervisor
585 Waughtown Street
Winston-Salem, NC 27107
(910) 7714600
Fax (910) 771-4631
Alamance Rockingham
Alleghany Randolph
Ashe
Stokes
Caswell
Sung
Davidson
Watauga
Davie
Wilkes
Forsyth
Yadkin
Guilford
Washington Regional WQ Supervisor
943 Washington Square Mall
Washington, NC 27889
(919) 946-6481
Fax (919) 975-3716
Beaufort Jones
Babe Lenoir
Chowan
Pamlico
Craven
Pasquotank
Carituck .
Pexgaimans
Dare
Pia
Gates
Tyre"
Greene,
Washington
Hertford
Wayne
Hyde
Mooresville Regional WQ Supervisor
919 North Main Street
Mooresville, NC 28115
(704)663-1699
Fax (704) 663-6040
Alexander
Lincoln
Cabarrus
Mecklenburg
Catawba
Rowan
Cleveland
Stady
Gaston
Union
Iredell
Raleigh Regional WQ Supervisor
38M Barrett Dr.
Raleigh, NC 27611
(919) 571.4700
Fax (919) 733-7072
Nash
Naethamptem
Edgeeombe
Orange
Franklin
Person
Gmaville
Vanoe
Halifax
Wake
Johnston
Warren
Lee
Wilson
Wilmington Region. WQ Supervisor
127 Caodinal Drive Extension
Wilmington, NC 28405-3945
(910)395-3900
Fax (910)350-2004
Brunswick New Hanover
Carteret Onslow
Columbus Pender
Dupes
LM
FORM: AWO-G-E 5/28/98 Page 4 of 4
Resource Information
Farm name: Herbert G. Bowden
Owners: Herbert G. Bowden
Contact: Herbert G. Bowden
Address: Route 3, Box 205
Clinton, N.C. , 28328
Phone: 910-5 94-16Q8
NCRS
910-592-7963
DEM
910-486-1541
WASTE UTILIZATION PLAN
----------------------
Owners name --:Herbert Bowden
Mail Address-:11294 Hobbton Hwy
Type of production unit---- :Feed -Fin
Number of animal units-----: 2880
County:Sampson
Type of waste facility ----- :Anaerobic Lagoon
Temporary storage period ---: 180 days
Method of application ------ :Irrigation
Amount of animal waste produced-----------------: 5472 tons/year
Amount of plant available N produced -by animals-: 6624 lbs./year
Commercial N to apply on planned acreage----.-- 0 lbs./year
Your animal waste utilization plan has been specifically
developed for your swine operation. The plan is based on the
soil types, crops to be grown, and method of application for
your particular operation. The waste must,be land applied at a
specified rate to prevent pollution of surface and/or ground
water. The plant nutrients in the animal waste should be used to
reduce the amount of commercial fertilizer required for the crops
where the waste is to be applied. This waste utilization plan
uses nitrogen as the limiting nutrient. Waste should be
analyzed before each application cycle and annual soil tests
are encouraged so that all plant nutrients can be balanced for
realistic yields of the crop to be grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of
the waste and to ensure that it is applied in an
environmentally safe manner. Always apply waste based on the
needs of the crop to be grown and the nutrient content of the
waste: Do not apply -more nitrogen than the.crop can utilize.
Soil types are, important as they have different infiltration
rates and leaching potential. Waste shall not be applied to
land eroding at greater than 5 tons per acre per year. Do not
apply waste on,.saturated soils or on land when the surface is
frozen. Either of these conditions may result in runoff �o
surface waters. Wind conditions should also be considered to
avoid drift and downwind odor problems. To maximize the value
of nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or
not -more than 30 days prior to planting. Soil incorporation
of waste will conserve nutrients and reduce odor problems.
Page 2
The acres needed to apply the animal waste is based on typical
nutrient content for this type of facility. Annual acreage
requirements may be more or less based on the waste analysis
report for your waste management facility.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to
No. No'. Type Code /Acre /Unit Used Apply
10558 2 WaB L 0 133.00 17.5 2327.5 S-APRIL
10558 2 WaB C 5.5 50.00 17.5 4812.5 MAR-OCT
----- ----- ----- ----- ----- ----- ----- --__- ------
Total 35.0 7140
Available Nitrogen (includes commercial) 6624
Surplus Or Deficit 516
Crop codes: Crop -unit
A=Barley-bu ------ I=Oats--bu.
B=Bermudagrass(graze)-tons J=Rye-bu.
C=Sermudagrass(hay)--tons K=Small grain(graze)-acre
D=Corn(grain)-bu. L=Small grain(hay)-acre
E=Corn(silage)-tons' M=Sorghum(grain)-cwt.
F=Cotton-lbs. lint W=Wheat-bu.
G=Fescue(graze)-tons Y=Fescue(pasture)-tons
H=Fescue(hay)-tons Z=Bermudagrass(pasture)-tons
Page 3
•
If more commercial fertilizer is used than shown in this plan,
then additional acres of land may be needed. A three to fifteen
feet wide permanent grass filter strip should be seeded along all
ditches in fields that receive animal waste.
Additional comments:
--------------------
Prepared by: Title: G S r Date:+ --
Concurred in by: Date:
Producer
I understand that I must own or have access to equipment,
primarily irrigation equipment, to land apply the animal waste
described in this waste utilization plan. This equipment must be
available at the appropriate pumping time such that no discharge
occurs from the lagoon in a 25-year 1-day storm event. I also
certify that the waste will be applied on the land according to
this plan at the appropriate times and at rates that no runoff
occurs.
�
• �ouc`er���
Technical Specialist:dLlx�z C;�- __ Date: 3/-&/9z
(Copy to producer and copy to case file)
-' .gG15"RkT.:0N FORM FOR ANIMAL FEEDLOT OPERATIONS
Department of Environment, Health and Natural Resources
Division of Environmental. Management
Water Quality Section
If the animal waste management system for your feedlot operation is
designed to serve more than or equal to 100 head of•cattle, 75
horses, 250 swine, 1,000 sheen, or 30,000 birds that are served by
a Liquid waste system, then 4h:s form must be f;lled out and mailed
by December 31, 1 993 pursuant to I5A NCAC 2H . 0217 (c) in o„der to -'be
deemed permitted by OE:!. Please print clearly.
F ar:n Name, �.44�J11 420x0jr_0_1_
Mailing Address:
County:
Owner (s) Name: _Fir h �= _ L�•.� t� rf Iry ..
Manager (s) Name:
Lessee Name -
Ay.. •
Farm Locatiarr.., (Be s. sneciiic as passib Yaad names, d echo;:"
mile ost,,. ,ecC_}.
{ Latitude/Longit;:de if known:
Design capacity of animal waste management system (N�mber and.type:.
of confined. an:.maI (s)) `74C� �� R _L�'n s i(� ' "?
i
�Y
Average animal population on the farm (Number and type of animal (3'1,
.'raised) st
Year Production Began:
A5C5 Tract No.:
Type o; Waste Management System Used:
rS
Acres Available' -far Land Application of Waste:
Owner (s) Signature (s) , a ,� DATE � � :. kT,
.yt �
DATE : - ate•
E
Site Requires Immediate Attention.""p
Facility No._'AR
DIVISION OF ENVIRONMENTAL MANAGEMENT
ANIMAL FEEDLOT OPERATIONS SITE VISITATION RECORD
Farm Name/Owner: Pe
Mailing Address:_
County: no
Integrator:
On Site Representative:
Physical Address/Location:
DATE: .1995
it -
Time: _ 2 - or _
FlorM[ I
ds Phone:
Meer, %X�t�r��—Phone:
sue► � j�� � .
,r
Type of Operation: Swine Poultry Cattle
Design Capacity: Number of Animals on Site: 14 721—
DEM Certification Number: ACE DEM Certification Number: ACNEW
Latitude. ' �" Longitude: 0
Circle Yes or No
Does the Animal Waste Lagoon have sufficient freeboard of I Foot + 25 year 24 hour stoim. event
I Foot + 7 inches or No Actual Freeboard:
(approximately } 3 Ft. �.�Inches.
k Was any seepage observed from the lagoon(s)? Yes ot�Was:any.eromon observed?' :Yeso ,
adequate Iand• available for spray? �or.No Is the cover.. crop adequate?Yor Na`''►'R `r
�Crop(s) being, utilized: e 1 B r` o�; c,,S
Does the facility.meet SCS minimum setback criteria? 200 Feet from Dwellings? or No
100 Feet, from Wells?A 2 or No '
jai Is. the, animal waste stockpiled within 100 Feet of USGS Blue -Line. Stream? Yes orb � }
r:r Is animal waste land applied or spray irrigated within 25 Feet of a USGS Map Blue Line: Yes or�• :"
Is animal waste discharged into water of the state by man-made ditch, flushing system_, or other
similar man-made devices? Yes orO If Yes, PIease Explain.
Does the facility maintain adequate waste management records (volumes of manure, land applied,
spray irrigated on specific acres a with cover crop)? �r No µ
Additional Comments: j e_ (j hw I w��' ' :t .� s �s
Inspector Name Signature
ice: Facility Assessment Unit
Use Attachments if Needs
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1_1 14
MEN IIII III
Insect Control Checklist for Animas Operations
Source Cause BMPs to Control Insects Site Specilic Practices
Flush Gutters Accumulation of solids Flush system is designed and operated
sufficiently to remove accumulated solids from
• gutters as designed.
0 Remove bridging of accumulated solids at
charge
Lagoons and Pits Crusted Solids - Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth'of no,more than 6 -
inches over more than 30% of surface.
Excessive Vegetative Decaying vegetation 9' Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along watees. edge on impoundment's perimeter.
Dry Systems
Feeders • Feed Spillage Design, operate.and maintain feed systems (e.g.,
bunkers and.troughs) to minimize the
accumulation -of. decaying wastage.
O Clean up spillage on a routine basis (e.g., 7 - 10
day'interval during summer, 13-30 day interval
Feed Storage • Accumulations of feed residues M' Reduce moisture accumulation within and
around Immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing adequate containment (e.g.,
covered bin for brewer's grain and similar high
moisture grain products).
Inspect for and remove or break up accumulated
solids is filter strips around feed storage as
needed.
A' -November 1[, 1996, Page 1
Swine Farm Waste Management Odor Control Checklist
Source Cause BMPs to Minimize Odor Site Specific Practices
: Fumstead • Swine production 0 Vegetative or -wooded bufi-crs;
0 Recommended best management practices;
0 Good judgment and'common sense
Animal body surfaces • Dirty manure -covered animals . Dry floors
Floor surfaces Wet manure -covered floors 0 Slotted floors;.'
Waterers focated over slotted floors;
V0 seders at high end of solid floors;
crape manure buildup from floors;
O Underfloor i eentilation far drying
R'
Manure collection pits Urine; Pr Frequent manure removal by flush, pit recharge.
• Partial. microbial decomposition or scrape; .
❑ Underfloor ventilatlon
Ventilation exhaust fans Votat0c gases; FfFan maintenance;
Dust Efficient air movement
Indoor surfaces Dust Washdown between groups of animals;
❑ Feed additives;
0 Feeder covers;
0 Feed delivery downspout extenders to feeder
covers : - , :roc,'., V .��G�k•`J
Flush tanks Agitation of recycled lagoon '0 F16sh tank covers;
liquid while tanks are filling : 0 Extend fill lines to near bottom of tanks with
anti"siphlonyents P_-Q-�
^Flush alleys �• Agitation during wastewater 0 Underfloor flush with underfloor ventilation
conveyance
Pit recharge points Agitation of recycled lagoon. 0 Extend recharge lines to -near bottom of pits
liquid while pits are filling with anti -siphon vents
Lift stations Agitation during sump tank'. O Sump lank covers
filling and drawdown
Outside drain collection • Agitation during wastewater. 0; fox covers
oc junction, boxes. conveyance
AMOC - November 11, 1996, Page 3
: Sot,rce Cause BMPj to Minimize Odor Site Specific Practices
Standing water around Improper drainage;. Grade_ and landscape such that water drains
facilities Microbial decomposition of away from facilities
organic matter
Manure tracked onto Poorly maintained access roads. Farm access road maintenance
public roads'frorn farm
access
Additional Information: Available From
Swine'Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet NCSU-BAE
Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 NCSU - BAE
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU-BAE
Lagoon Design -and Management for Livestock Manure Treatment and Storage EBAE 103-83 NCSU-BAE
'Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE
Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension
Environmental Assurance Program; NPPC Manual NC Pork Producers Assoc
Options for Managing Odor; a report tram the Swine Odor Task Force. NCSU Agri Communications
Nuifanee Concerns in Animal Manure Management: Odors and.Flies ; PRO107, 1995 Conrerence Proceedings Florida Cooperative Extension
AMOC -November 11, i 996, Page 5
Mortality Management Methods
(check which method(s) are being implemented)
❑ Burial three feet beneath the surface of the ground within 24 hours after
knowledge of the death. The burial must be at least 300 feet from any flowing
stream or public body of water.
Rendering at a rendering plant licensed under G.S. 106-I68.7
❑ Complete incineration
❑ In the case of dead poultry only, placing in a disposal pit of a size and design
approved by the Department of Agriculture
❑ Any method which in the professional opinion of the State Veterinarian would
make possible the salvage of part of a dead animal's value without endangering
human or animal health. (Written approval of the State Veterinarian must be
attached)
I
December 18, 1996
11
uivisicn'ct Water Cuaiib/
(IDWC.)
SAMPSON COUNTY
.PHONE NUMBER DIRwToRY
Regional Office — Fayetteville
(910r486-1541
Emergency (After hours)
1-800-858-0368
Emergency Management Services
(EMS)
910-592-8996
Health Department: (910) 592-1131
NRCS (SCS): (910) 592-7963
Extension: (910) 592-7161
/-eoo Psg-oal�3'—D�vt
SAMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER QUALITY (DWQ)
EMERGENCY MANAGEMENT SERVICES (EMS)
'SOIL & WATER CONSERVATION DISTRICT (SWCD)
rnnPERATTVEOEXTENSIONSSERVICEN(CESjICE (NRCS)
910-486-1541
910-592-8996
910-592-7963
910-592-7963
910-592-7161
is plan will be implemented in the event that wastes from your
oration are leaking, overflowing, or running off the site. You should
T wait until wastes reach surface waters or leave your property to
asider that you have a problem. You should make every effort to
sure that this does not happen. This plan should be posted in an
cessible location for all employees at the facility. The following
e some action items you should take.
Stop the release of wastes. Depending on the situation, this may
or may not be possible. Suggested responses to problems are
listed below:
Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any
permanent alteration of the dam should be approved by a
qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon -hold waste in the
house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
Runoff from waste application field -action include:
a. Immediately stop waste application.
b. Create a temporary diversion or berm to contain the
waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s) that caused the
runoff.
e. Evaluate the application rates for the fields where
runoff occurred.
Leakage from the waste pipes and sprinklers --action include:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
e. Repair all leaks prior to restarting pumps.
Leakage from flush system, houses, solids separators -actions
include:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solid
separators.
e. Repair all leaks prior to restarting pumps.
Leakage from baae or aidewall of lagoon. Ofi;wn -Oilw 10 opopgdp
as opposed to flowing leaks -possible action:
Dig a small sump or ditch to catch all seepage, put in a
submersible pump, and pump back into lagoon.
If holes are caused by burrowing animals, trap or remove
animals and fall holes and compact with a clay type soil.
Have a professional evaluate the condition of the side
walls and the lagoon bottom as soon as possible.
ess the extent.of the spill and note any obvious damages.
Did the waste reach any surface waters?
Approximately how much was released and for what
duration?
Any damage noted, such as.employee injury, fish kills, or
property damage?
Did the spill leave the property?
Does the spill have the potential to reach surface
waters?
Could a future rain event cause the spill to reach
surface waters?
Are potable water wells in.danger (either on or off of
the property)?
How much reached surface waters?
tact appropriate agencies.
Daring normal business hours, call your DWQ (Division of
Water Quality) regional office., at 910-486-1541, after
hours, emergency number:919-733-3942. Your phone call
should include: YOUR NAME, FACILITY;.TELEPHONE NUMBER,
THE DETAILS OF THE INCIDENT FROM ITEM #2 ABOVE, THE
EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR
DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND
CONDITIONS. THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER
TAKEN, AND THE SERIOUSNESS OF THE SITUATION.
If spill leaves property or enters surface waters, call
local (EMS) Emergency Management Services at
910-592-8996.
Instruct EMS to contact local Health Department.
Contact local SAMPSON Soil and Water Conservation.
District (SWCD), Natural Resources Conservation Service
(NRCS) office at 910-592-7963 and Cooperative Extension
Service (CES) at 910-592-7161 for advice/technical
assistance.
of the above works call 911 or the sheriffs Department
lain your problem to them and ask that person to contact
Per agencies for you.
the contractor of your choice to begin repair of the
i to minimize off -site damage.
Contractors Name:
Contractors Address:
Contractors Phone:
the technical specialist who certified the lagoon (NRCS,
ing Engineer, etc.)
Name: pandy bal^eivd.
Phone: MooftamwSyy- S77/
nt procedures as advised by DWQ and technical assistance
s to rectify the damage, repair the system, and reassess
to management plan to keep problems with release -of wastes
ppening again.
are a contract swine grower associated with a swine
integrator, contact the company representative at
92-5771
- j
EXH. f E-1
FORM IRR-1 Lagoon Liquid Irrigation Fields Record
For Recording Irrigation Events on Different Fields
Farm Owner p ry Facility Number -1pa
lrrigalion.Operator
Date Field Size._ .Number of
i
I
FORM 1RRA
Faun Owner
Irrigation Operator
EXH_ f E-1
Lagoon Liquid Irrigation Fields Record
For Recording Irrigation Events on Different Fields
Facility Number 1 9 - '
ui ..
..
ld
Number of
—SDTinklers Overatinq
.Wia
1. a
.. firem
• o
EXH. . r E-i
FORM IRRA
Farm Owner
Irrigation Operator
Lagoon Liquid Irrigation Fields Record
For Recording Irrigation Events on Different Fields
PE -"MT 91 o Facility Number
6, dywpell
Dibe
Num--berof
EXH. . f E-1
FORM IRR-1
Lagoon Liquid irrigation Fields Record
For Recording Irrigation Events on Different Fields
EXHIBIT E-2
FoRWAA-2 -
Tract #
Field Size (acres) = (A)
Farm Owner
Owner's Address
Owners Phone i#
Lagoon Irrigation Fields Record
One Form for Each Field per Crop Cycle
Facility Humber - G
Irrigation Operator • R T (9 • ! pctl D,-11
Irrigation Operators aAe? hfC6672MI
Address
Operators Phone #
From Waste Utilization Plan
crop Type Recommm Wed PAN Loaft
C6 Wam) = (a)
rn rzti (31 r4% (51 cai m r51 rsti nm r„1
qq
Field # z
E fj
/I�9� o�3d rangy ff u,yl
/ -
OEM
141
WM
N
Crop Cycle Totals Iao V Jeo i
Owners Signature
Certified Operator (Print)
Operators Signature
Operators Certification No.
s NCQA Waste Anaylysis or Equivalent or NRCS Estimate, Technical Guide Section 633.
Enler'~4 value received by subtracting column (10) from (8). Continue subtraclin -ilumn (10) from column (11) following each irrigation event.
FORM IRR-2
Tract #
Field Size (acres) = (A)
Farm Owner
Owner's Address
Owner's Phone #
Lagoon Irrigation Fields Record
One Form for Each Field per Crop Cycle
EXHIBIT E--2
Facility Number
Irrigation Operator - ,
irrigation Operator's //2 g5! QB8 t/trhjl
Address
Operators Phone # /,o - cL -
From Waste Utilization Plan
Crop Type FtecommmWed PAN LcadhV
n1 rn t31 a1 t51 (At t71 t81 tat run tin
1EM
1. I1I
..I
1.
111
1
WE
1.
f_f7' crop Cycle Tours o so 1-
r Owner's Signature Operators Signature -
Certified Operator (Print) Operator's Certification No.
NCQA Waste Anaylysis or Equivalent or NRCS Estimate, Technical Guide Section 633.
' 2 Enter /~o value received by subtracting column (10) from (B). Continue subtractin -11umn (10) from column (11) following each irrigation event.
FORM IRR-2
Tract #
Fleld Size (acres) tt (A)
Farm Owner
Owner's Address
Owner's Phone #
Lagoon Irrigation Fields Record
One Form for Each Field per Crop Cycle
Field #
a - Z 1 B
'
OLr�D6
ffD - - 'e P
EXHIBIT E-2
Facility Number I 8a I - 1 In 1
Irrigation Operator, HE"& —AL 9.
D�itil
Irrigation Operator's /IA9�4 DB TO /` W31
Address d/r ' ^lam
Operator's Phone # I p -$ G a s
From Waste Utilization Plan
CM? Type /1 Q Recom muted PAN RoadkV
�J :1Mdam) _ (8) a 7s
rn M (3) (4) (5) r83 r71 (a) (s) r101 firs
,„
PAN Appited
���
-
Total VokjM
(ganons)
r
=1
.. -
, . •
ROM
- _ .
®tea
r�
�■
Crop Cycle Totals 1 /�rOaS j
Owner's Signature
Certified Operator (Print)
Operator's Signature lir:.w5
Operator's Certification No.
r NCOA Waste Anaylysls or Equivalent or NRCS Est'urrate, Technical Guide Section 633.
:= Enter "-9 value received by subtracting column (10) from (4). Continue subtractin ilumn (10) from column (11) following each irrigation event.
FORM IRR-2
Tract #
Field Size (acres). - (A)
Farm Owner
Owners Address
Owner's Phone #
Lagoon Irrigation Fields Record
One Form for Each Field per Crop Cycle
s
Field #
1 .S
E ,Q
11a9Y HV661-bn/ tfWy
61I, n,V Ale-
--,?1 - - A. O
EXHIBIT E-2
Facility Number
Irrigation Operator E ,FbAtgDFY
Irrigation Operator's //a9yG 1fo643777 40tl,
Address 421, �7„/ „/e---,
Operatoes Phone # 91,0 - - /6Q8
From Waste Utilization Plan
CMP Type ReomynmWed PAN Loading
(16lacre) = (B) 7s
rn M r31 W1 151 res M re1 tm fins t„S
PAN APPUed
000
..(91
-
u
Crop Cycle Totals l 144 6od.5 l
Ownefs Signature
Certifed Operator (Print)
Operator's Signature
Operator's Certification No.
_ I NCDA Waste Ansylysis or Equivalent or NRCS Estimate. Technical Guide Section 633.
�} ? Enter "q value received by subtracting column (10) from (B). Contlnue sublraclin -ilumn (10) from column (11) following each Irrigation event.
c
IRRIGATION
DESIGN
CERTIFICATION
FOR
HERBERT G. BOWDEN
December 16, 1997
l certify that this Plan has been prepared under my direct
supervision and meets the applicable regulations of
NRCS, DPM, and all other State and Local Regulations
to the best of my knoWjedge aiid.,.tglief.
;.;o� off•; 7
ArIA%
M. Floyd Adams, P:E. 12273 ' Date
License No. 12273CD
��lllllllti��-
is
t 's
i
IRRIGATION SYSTEM DESIGN PARAMETERS
Land Owner/Operator Name: Herbert G. Bowden
Address: 11294 Hobbton Hn
Clinton, N.C. 28328
Telephone: 910-594-1608
TABLE 1 - Field Specifications (1)
Date: 16-Dec-97
County: Sampson
Field
Number (2)
Approximate
Maximum
Usable Size
of Field (3)
(Acres)
Soil Type
Slope
(%)
Crop(s)
Maximum
Application
Rate (4)
(in / hr)
. Maximum
Application
per Irrigation
Cycle (4)
(inches)
Real Yeild
(Tons)
Comments
2
17.5
WaB
0-2
Bermudagrass Hay/Small Grain
0.5
1.0
(1) Tabie to be completed in its entirety by Field office personnel and forwarded to the irrigation system designer.
(2) See attached map provided by the Field Office for field location(s).
(3) Total field acreage minus required buffer areas.
(4) Refer to N.C. Irrigation Guide, Field Office Technical Guide, Section I S G. Annual application must not exceed the agronomic rates for the soil and crop used.
Date: 16-Dec-97
TABLE 2 - Traveling Irrigation Gun Settings
Make, Model and Type
of Equipment:
Hobbs 1030 Nelson 150 w11.18 & .86 Nozzle John Deere 4039D Engine Berkeley B3JQBM Pump
Zones (2)
within
Fields 1
Travel
Speed
ft / min
Application
Rate
in f hr
TRAVEL LANE
Wetted
Diameter
feet
Flow
Rate
m
EQUIPMENT
SETTINGS
Wetted
Acres
Comments
Nozzle
Diameter
inches
Operating
Pressure
Gun(psi)
Operating
Pressure
Reel(psi)
Arc
Pattern 3
Effective
Width ft
Effective
Length ft
Flours per
Pull
1A
4.64
0.45
240
580
2.1
340
260
1.18
80
143
270
3.20
1 B.
2.80
0.40
160
575
3.4
280
128
0.86
80
101
220
2.11
1C
4.64
0.45
240
780
2.8
340
260
1.18
80
143
270
4,30
2A
4.64
0.45
240
620
2.2
340
260
1.18
80
143
270
3.42
2B
4.64
0.45
240 1
430
1.5
340
260
1,18
80
143
270
2.37
3
2.93
0.42
150
390
2.2
280
128
0.86
80
101
210
1.34
4
2.93
0.42
150
300
1.7
280
128 1
0.86
80
101
210
1.03
(1) See attached map provided by the Field Office for field location(s). _ 17.77 = Total Eff. Wetted
(2) show separate entries for each hydrant location in each field. Each entry is a separate zone, Acres
(3) Use the Wowing abbreviations for various arc patterns_ F (full circle), TO (three quarters), TT (two thirds), H (half circle), T (one third), Q (one quarter).
May also use degree of arc in degrees.
Date: 16-Dec-97
TABLE 4 - Irrigation System Specifications
Traveling
Irrigation Gun
Flow
Rate of Sprinkler m
260
Max.
Operating Pressure at Pump (psi)
151
Design
Precipitation Rate inlhr
0.40 - 0.45
Hose
Length ft
965
Type of Speed_ Cam enstion
Mechanical
Pump
Ty2e PTO, Engine, Electric
Engine
Pump
Power h
39
TABLE 5 - Thrust Block Specifications (1)
r)acinner may ninvirla thnief hlno-4 einfalle em RRnaratA sheet_
LOCATION
THRUST BLOCK AREA (sq. ft.)
2" line
3" line
4" line
6" line
90 Degree Bend
0.65
1.39
2.30
4,92
Dead End
0.46
0.98
1.60
3.48
Tee
0.46
0.98
1.60
3.48
45 Degree Bend
0.35
0.75
1.20
2.67
Ground Ent 2
0.86
1,81
2.90
6.40
(1) See USDA-NRCS' Field Office Technical Guide, Section IV, Practice Code 430-DD.
(2) It is recommended that Ground Entry blocking be approximately 25% io 33% more than
that required for 90- degree elbows.
h.i
16-Dec-97
IRRIGATION SYSTEM DESIGNER
Name: M. Floyd Adams
Company: M. Floyd Adams, P.E.
Address: P.O. Box 1098, Kenansville, NC 28349�
Phone: 910 - 296 -1170
REQUIRED DOCUMENTATION
The following details of design and materials must accompany all irrigation designs:
1. A scale drawing of the proposed irrigaition system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas
where applicable.
2. Assumptions and computations for determining total dynamic head and horsepower requirements.
3. Computations used to determine all mainline and lateral pipe sizes.
4. Sources and/or calculations used for determining application rates.
5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system.
S. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s).
7. Manufacturer's specifications for the irrigation pipe and/or USDA - NRCS standard for Irrigation Water Conveyance. N.C. Field Office Technical Guide,
Section IV, Practice Code 430 - DD.
8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors
at a particular site and address them as appropriate.
9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer.
NOTE: A buffer strip of 75 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface
, waters per DEHNR - DEM Code section 15A NCAC 2B.0200 - Waste Not Discharged to Surface Waters.
16-Dec-97
Narrative . of Irrigation System Operation
According to the data furnished by the Owner(s) and the affiliated companies the following- is an overall description of the system to
include procedures of operation such ' as start-up, shut -down, winterization, and regular maintenance of the equipment.
This operation contains 4 buildings with a capacity of 2880 animals.
The annual plant available nitrogen (PAN) produced by this operation will be 6624 pounds.
This system is designed to effectively wet 17.8 acres of land. As usual, more land will be receiving water but is not counted as
total "wetted acres".
This system contains 960 LF of 6 inch PVC (SDR 21) with 4 hydrants.
There are 7 separate zones from these hydrants.
Care should be taken when starting the pump unit to allow all lines to fill slowly so as to allow the air to escape from the lines.
After this process, the motor rpm's should be slowly increased to obtain the desired system pressure. Failure to allow the entrapped
air to escape before increasing the motor speed may cause damage to the system.
Shut down procedures should be the reverse of start-up. The operator should slowly decrease the motor speed to idle and then
shut it off.
All regular and seasonal -maintenance should be performed according .to manufacturer's recommendations.
Pumps and travelers should be drained prior to freezing temperatures:
16-Dec-97
L1
R;+
IRRIGATION COMPUTATIONS FOR:
Herbert G. Bowden
P_REFIPITATLOI LQATE:
PR = Precipitation Rate
Q = Flow Rate (gpm) 260
d = Diameter of Spray (ft 340
r = Radius 170
FORMULA: 2
PR W 96.3 x Q 1(3.1416 x( 0.9 x r) ) x 360 1 u
EXAMPLE
PR .= 96.3 x 260 1(3.1416 x (0.9 x 170 ) ) x 360 1 u
PR = 0.34 x 360 1 u
PR
In! Hr. -Arc (u)-
0.34 360
0.38 320
0.45 270
0.68 180
0.91 135
TRAVEL SPEEDS:
Design Depth = 0.50 inch
S = Traveler Speed
Q = Flow Rate (gpm) 260
d = Application Depth (in 0.5
w = Lane Spacing (ft.) 240
1.605 Constant
FORMULA:
S= 1.605x Q 1( d x w) x 3601u
EXAMPLE
S= 1.605 x 260 1( 0.5 x 240 ) x 360 l u
S = 3.48 x 360 1 u
3.48
360
3.91
320
4.64
270
6.96
180
16-Dec-97
TOTAL DYNAMIC HEAD
(CALCULATIONS)
_Main
Traveler
F1
= Friction Loss
Q
= Gallons per Minute
260
260
D
= Pipe Size
6.00
3.00
L
= Length of Line
960
965
c
= Pipe Coefficient
150
150
FORMULA: 1.0 1.� 4.8858
FI = [0.2083 x (100 / c ) - x (Q / D } x (L1100)] x 0.433
EXAMPLES for Friction Loss: 1.852 1.852 4.8B58
FI = [0.2083 x (100/ 150) x ( .260 1 6 ) x { 960 1100)] x 0.433
FI = 1.98 Main Line
1.852 1.852 • 4.8858
Fl = [0.2083 x (100/ 150 } x { 260 / 3 } x ( 965 1100)] x 0.433
FI = 58.16 Traveler Hose
63 Incl 5 psi other losses
Traveler Oper. Press =
Traveler Hose Loss =
Main Line Loss =
Elevation w/in Field =
Suction Lift =
Fitting Loss =
80 psi (from Chart)
63 psi
2 psi
10 ft.
8 ft.
3 ft.
Total
Dynamic Head =
154.08
psi
Head
at Pump =
150.61
psi
2.31 Ft. of water per
Lb. of Press.
16-Dec-97
BRAKE HORSEPOWER
(CALCULATIONS)
BHP = Brake Horse Power (hp)
Q = Flow (gpm) 260
TDH = Total Dynamic Head (ft) 355.9
EFF = Efficiency of Pump 60%
BHP = Q x TDH 1 ( 3960 x EFF )
EXOMPI F
BHP = 260 x 355.9 / ( 3960 x 60% )
BHP = 38.9 HP
16-Dec-97
VELOCITY:
(CALCULATIONS)
-Main- Traveler
V = Velocity (ft/sec)
Q = Flow Rate (gpm) 260 260
D = Diam. of Pipe (in) 6.00 3.00
z
V=
Q x
0.408 1
D
EXAMELU
Main
V =
260
x 0.408 1
V =
2.95
ft 1 sec
For a
2"
Line,
V=
26.52
ft 1 sec
For a
3"
Line,
V=
11.79
ft l sec
For a
4"
Line,
V=
6.63
ft l sec
For a
6"
Line,
V=
2.95
ft I sec
s
6
f
'
CONCRETE THRUST BLOCKS:
(calculations)
Assumptions: 1) Thrust
blocking design pressure is assumed to be 150 psi.
2) Soil bearing capacity is assumed to be 1500 pounds per square foot.
3) Refer to
the attached Thrust Blocking sheet for multiplier.
For 6" PVC Pipe
90 deg elbow
49.2 x
190
= 7380/1500 —
4.92 sq ft
45 deg elbow
26.7 x
150
= 4005/1500 =
2.67 sq ft
Tee/Dead end
34.8 x
150
= 5220/1500 —
3.48 sq ft
Ground Entry
63.98x
150
— 9594/1500 =
6.40 sq ft
For 4" PVC Pipe
90 deg elbow
23 x
150
— 3450/1500 =
2.3 sq ft
45 deg elbow
12.4 x
150
1860/1500 =
1.2 sq ft
Tee/Dead end
16.2 x
150
2430/1500 =
1.6 sq ft
Ground Entry
28.8 x
150
= 4320/1500 =
2.9 sq ft
For. 3" PVC Pipe
90 deg elbow
13.9 x
150
= 2085/1500 =
1.39 sq ft
45 deg elbow
7.51 x
150
— 1126,50/1500 =
.75 sq -ft
Tee/Dead end
9,.80 x
150
— 1470/1500 . _
.98 sq ft
Ground Entry
18.07x
150
= 2710.50/1500 -
1.81 sq ft
For 2" .PVC Pipe
90 deg elbow
6.45 x
150
= 968/1500 —
.65 sq ft
45 deg elbow
3.50 x
150
— 525/1500 . _
.35 sq ft
Tee/Dead end
4.56 x
150
= 684/1500 _
.46 sq ft
Ground Entry
8.58 x
150
= 1287/1500 _
.86 sq ft
12-91
THRUSTBLOCKS3
Thrust blocking prevents main tine from moving when the pressure load is applied. In ef-
fect, the thrust. block transfers the load from the pipe to a wider load bearing surface. Thrust r_
Nocks are required where fittings are used to change the direction (i.e., at all ties, elbows, wyes,
.:aps, valves, hydrants and reducers) of the pipeline. The thrust backing must be formed against
a solid trench wall and these fitting areas must be excavated by hand because mechanical
equipment will damage the bearing surface of the trench wall.
The size and type of thrust block depends on pipe size, line pressure, type of fitting, degree
of bend and type of soil. In most cases, the size and type of thrust block will be determined by
the engineer. Thrust block size may be calculated by the procedures shown:
STEP 1. Multiply the pipe pressure by the appropriate value shown in the following table to get pounds
thrust per psi working pressure.
Pipe line
Dead End
or Tee
901,
Elbow
45°-
Elbow.
22Ys °
Elbow
11/2"
2.94
4.16
2.25
1.15 ,
2
4.56
6.45
3.50
1.78' '
21/2 "
6.65
9.40
5.10
2.60
3 to
9.80
-13.9
7.51
3.82
31/2 "
12.8.
18.1
9.81
4:99
4
16.2
23.0 •
12.4-
6.31
5
24.7
35.0
18.9
9.63
6 .
34.8
49.2 -
26.7
13.6
8
59.0
83.5
45.2
23.0
10
91.5
130.0
70.0
35.8 -
12
129.0
182.0
98.5
50.3
STEP 2. Determine the bearing strength of the soil from the table below:
Soils and .Safe Bearing Loads Lbs Sq. Ft.
Sound Shale 10,000
Cemented Gravel and Sand
difficult to pick 4,000
Coarse and fine compact Sand 3,000
Medium Clay Can be spaded 2,000
Soft Clay 1,000
Muck 0
^TEP 3. Divide the total thrust obtained in Step 1 by the bearing strength of the soil; this gives
the square feet of area needed.\ `
3Certain Teed and Installation
{.ode 40-22-16H
t 71175
2-15
LAM"
:E--.
WW'WW
mJ
-e i. <ample of different arraige,lients for- thrust blacks.
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates
change over time as equipment gets older and components wear. In particular,
pump wear tends to reduce operating pressure and flow. With continued use,
nozzle wear results in an increase' in the nozzle opening which will increase the
discharge rate while decreasing the wetted diameter.
You should be aware that operating the system differently than assumed in the
design will alter the application rate, diameter of coverage, and subsequently the
application uniformity. For example, operating the system with excessive pressure
results in smaller droplets, greater potential for drift, and accelerates wear of the
sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged
intakes or crystallization of mainlines will reduce operating pressure. Operating
below design pressure greatly reduces the coverage diameter and application
uniformity.
For the above reason, you should calibrate your equipment on a regular basis to
ensure proper application rates and uniformity. Calibration at least 'once every
three years is recommended. Calibration involves collecting and measuring flow at
several locations in the application area. Any number of containers can be used to
collect flow and determine the application rate. Rain gauges work best because
they already have a,graduated scale from which to read the application amount
without having to perform additional calculations. However, pans, plastic buckets,
jars, or anything with a uniform opening and cross-section can be used provided
the liquid collected can be easily transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly
throughout the application area at several distances from sprinklers. For traveling
guns, sprinklers should be located along a transect perpendicular to the direction
of pull. Set out collection containers 25 feet apart along the transect on both
sides of the gun cart. You should compute the average application rate for all
nonuniformity of the application. On a windless day, variation between containers
of more than 30 percent is cause for concern. You- should contact your irrigation
dealer or technical specialist for assistance.
'Reprinted for certirication Training for operations of Animal Waste Management Systems Manual
06/02/97 MON 15:19 FAX 919 527 9559 HSI-KINSTON QC 001
MANUFACTURER'S CERTIFICATION
CASKET -- JOINT
PR200, PR160s PR125 and PR100 PVC PIPE �
This Into cartity that the products herein referred to and manufactured by NORTH AMERICAN PIPE C0RP0RA7101Y
meet or exceed the requirements of the pertinent standards and requiating aganctes as indicetod
MATERIALS —PVC materlais used in PR200, PR160. PF1125. and PR700 pipe, manufactured by
NORTH AMERICAN PIPE CORPORATION, comply with ASTVI Standard D-1784 and are approved by National
Sanitation Foundation for potable water use. Pipe is made from a virgin PVC compou nd with a cell Classification of
12454-13; the established hydrostatiCdesign-basis (HDEI) rating is 4,000 pal at 73.4°F {2Tq. The Standard
Thermopl"60 Pipe Material Designation Code is PVC 1120.
PIPE —Physical dimensions and tolerances of PR200. PR100. PR125 and PR100 pipe, manufactured by
NORTH AMEAICAN PIPE CORPORATION,' are within the requirements of ASTM Standard D-2241, Product
Standard PS-22-70 and. the National Sanitation Foundation Standard 14. Belled -end PFtM, PRi 80, PR125, and
PR100 pipe made tar gasket lotnts try NORTH AMERICAN PIPE CORPORATION, meets the above sp(mifications
including ASTM D-3139, White is the standard cobs with blue optimal.
GASKETS AND LU BRi CANTS — Gaskets and Lutxicants are compatible with the plastic
material in NORTH AMERICAN PIPE CORPORATION pipe and In combination with there will not adversely effect
the potFbia qualities of the water. Each gasket Is factory inatalled In betl-end pipe. Gaskets and joints.meetgll
requirements for performanoe as specified in ASTM D-3199 and F-477. All NORTH AMER16AN PIPE CORPORA-
TION gaskets are factoryinstalled and have a steel reinforcing ring. (Locked -in)
FMI N G.S. — Gasketedfittings, supplied by NORTH AMERICAN PIPE CORPORATION, meetthe requlre-
ments otASTM.Standards, D•3i39. Sold fittings are approved by the National Saniiation Foundation for potable
water and have working pressures of 200 PSI at 73.4°F unless otherWise noted
MARKING —PR200, PR1f30, PR125, and P81100 pipe, are marked as pre3crbed In ASTM Standard
0-2241 i.e. nominal pipe ski, type of plastic pipe material. pipe dimension ratio. pressure rating. ASTM specitiation
designation number, manufacturers name and code, and the National Sanitation Foundation seal for potable wager_
1 N PLANT TESTING -Per ASTM D-2241:
1. Pipe shall be homogeneous throughout and free from vlslbie cracks, holes, foreign incl usionA and other defects.
2. Wall Thickness, Outside Diameter, and Ovality - Once per hoar. Method: ASTM D•2122,
3.. OUICK BURST - Every eight hourr. Method: ASTM D•1599.•
4. FLATTENING- Ev" eight hours. Method: ASTM 0-2241 6.5.
S. IMPACT- Every eight hours Method: -ASTM 1}2444.
B. E)(TRUSION QUAL17Y- Every eight hours. Method: ASTM D-2152.
T. SUSTAINED PRESSURE- Twin per year. Method: ASfM D-159EL
49
Pete a
4%j uul
udiuxIz4 A"" iu:-.: rnA ulU oZr tl401!
tiz,i •,ei4Nz iui.
IPS CLASSES - PVC GASKET PIPE
ASTM D-2241
4 (Quantity figured on 20 h. lengths)
Ck t,k$O
Weight
Pivoo6
&116103
4 Tr4%kmQ
Shoo
Diarftw
Wa0
Per Foal
Bundle
Tnxidoad
Pieces FODUWQ
2%"
2.815
.070
.402
186
12
232
44AW
9"
3.500
t 5
-wo
125
12
1
30 OW
4"
4.50C!
109
1.0pp
76
12
912
18,240
B"
9.625
25
12028
392
7,840
.161
2.176
14
4014
8"
a.s2s
21Q
am'!
24
4&24
242
4,"0
is
2Q1a
20
4020
15
2015
10"
10.750
.M
&755
12
1g
1A4
12"
12.750
.310
8,134
a
8ta !
98
1,960
4
204
6
Bois
3
2®a
I w" 1I6 FN"m 32.91 1
Outside
Weight
I F io=
Bundles
Trtiok oad
Sim
Dismoter
Watt
Per Foot
Bundle
Ttilcwwd
Pleom Footage
2"
2.375
.073
.348
259
12
108
amen
2.875
OSA ..
.546
186
12
t232
44,640
3"
J.506
'109
.137
125
12
1,500
32OOQ
4"
128
1.248
76.
1E
912
18,240
d"
6.625
28
12020
582
7.M
.203
2.M
14
4014
8"
8.625
2 5
4.514
94
4OZ4
242
4,840
id
2®1a
20
4@2
15
2015
10"
1 Q.7%
.330
7.225
12
12
144
2,800
12"
12.750
.3t12
10.182
8'
BOB
913
1,980
4.
2®4
6
dQ�B
a
203
i VH Igo 1.%Rjm Zt11 1
OwWds
Weigh'
Frm.
Bura"
Tazlckda:d
Size
Di01111MN
Was
Per Foot
oww"
R2920
i'loom Foot"
1.900
M
274
2 3
24
±.972
07,446
"
2.375
.891
.426
259
12
1Me
1aQ
9"',
2.878
.11Q
827
18a
12
44.840
3"
ISM
.135
.938
125
12
1.6W
30 OW
4"
4.6M
.173
1.549
78
12
912
18.240
6"
C825
.266
33J1
28
120M
392
7,B.t0
14
40114
8"
8.t325
=2
5.731
24
4024
?.A2
4,040
19
2018
20
4"
15
2015
10"
10,750
.413
8.840
12
12
144
2.FM
12"
12.7,60
.400
12A1
8
goo
98
I'M
4
204
8
d;A
9
2
Pa9e 4 rho A4oae IY bW afro ap* to Cktss 315 ewgg Air Wt1A Tfr[> mssea and WaVhts Per Fact.
k
uolv4e ur nu:+ 114:10 r" VIV 041 uauu t15i-A11%Jt+JAN L,IVUL
LARGE DIAMETER IRON -PIPE STANDARD O. D. PVC PIPE
• NAPCO is expanding Its line of IPS O.D. PVC pipes • Lacked by NAPCO experience in large diameter
to 14", 1 V. 6 180. PVC supply lines fo nM mains, irrigation system&
• NAPCO PVC Pressure Pipes wins prgsssum rating of a The deep be Its of the NAPCO pipe joint with lodce -
200 PSI (SDR 211160 PSI (SDR 2% 126 PSI (SDR in gaskets provide unmatched performance, prowim
32.5) and 100 PSI MDR 41). in years of tw9a dinmeWr pipe service,
• N.S.F. listed aomPound and pipe for potable water
applications. I PS CLASSES PVC GASKET PIPE
ASTM D-2241
(Quantity figured an 20 ft. lengths)
I.P.S. O.D. PVC PIPE
SOR 21
Size
Outside
Diameter
Wall
Weight
Per Foot
Feet Per
Bufidla
Feet Per
Truckbad
14"
14.000
.667
18.770
120'
1,440'
1t3"
16:000
.762
24.636
1201, 801, 600, do 40'
1,200'
1a"
18.000
.857
31.424
120', 80', 60'. & 40`
1,000'
SDR 26
Size
Outside
Diameter
wall
Weight
Per Foot
Feet Per
Bundle,
Fept Per
.Trueldoad
14"
14.000
.538
16.315
1 wr
1,440'
16"
16.000
.615
20.248
120', 80', 60'. & 40'
1,000'
1t3"
18.000
.893
25.611
120', 80', 60% & 40'
1,000'
SDR 32.5
Size
Outside
Diameter
Watt
weight
Per Foot
Fwlt Per
Bundle
Feet Per
Trucldoad
14"
14.0w
.431
19.344
120'
1,440' ,
16"
16.000
.492
16.335
120', 60'. 6V, & 40'
1,000'
1B"
16.000
.554
1 20,642
120', 80', 60', & 40'
1,000'
SDR 41
Size
Outside
Diameter
wall
weight
Per Foot
Feof Per
.eundle
Feet Per
Trucldoad
14"
14.000
.341
9.857
120'
1,4d0'
loll
16.000
.390
13.038
12D', We 60'. & 40'
1,000'
is--
18.000
.439
1 "10
120', 80', 60'. R 40'
1,000'
Page a
INsTALLATION
M
71amond Agricultural PVC Pipe should be assembled and
in 'cd with uniform and continuous support from a firm
has,, In accordance with the installation procedures provided
i ASTM D2321. and the Installation Guidc%r PVC Water
ipe (a '•pockc,t-sized" edition is available from your
representative or from Diamond Plastics Corporation.)
mbedmcnt materials are to be in accordance with soil
_lassifications listed under Unified Soil Classification
-stcrn, ASTM D2487 and ASTM 02488.
+C assemble. clean mating surfaces of the bell, spigot, and
;askct. Apply gasket lubricant (furnished by Diamond
lstics Corporation) to the entire spigot end up to the
crence mark. Also, apply lubricant to the contact surface
f the gasket.
Ih the pipe in straight alignment, push the spigot into
e bell up to the .insertion line. If a pry bar is used to
iDly force, the pipc should be protected -by placing a board
veen the bar and the pipe.
normal. forcc does not complete the joint, -disassemble the
:t Ind examine the parts to make certian they are free of
ructions.' Visually inspect the completed joint to insure
gasket has npi been dislodged.
5..
APPROXIMATE CUIDE FOR ESTIMATED RAxrE OF DEGREE
OF COMPACTION VERSES E.%IBEDdtE_s.T CLASS AND %iETIHIO
OF PLACESIr-%-r AS PERCE 47 OF STANDARD PROCTOR
DENSITY OR RELATIVE DENSITY'
FOR GRANULAR StATER1AIS IN PARENTHESIS—
'
.AS.i OF EMBED E.NT 1 It III T. IV
MR1ALDESCRiPTICN CWW..LV SwW-11C--d 1611.[d•CGM F.V&aw.
N.rTnt4 $ J[.Cku Salt S•'J,
',..w 4 wr dry `b IK 1 I
wlucl h!paw[. on.pe, r}140 �}W7 �i-if10 +P ltb
X fbw/1.M (7S•11TT1 If�1071
0-1. Mr "%"k fors ISM
r.lrw.m {E47S1 fEt}1DI
q• W"; It1fS 14*1
IAG771 00-I01
I t=T 1 1.
t.
1,~ 1 1 17DN1i I to , I KA"
I_ D..w.o 1 IW�801 1 .-50-4-0M 1 -- 1 -11
Table 4, nrsCwwnol[ no, fr.ra[oa ocT HATL/fAL.CI'•'\>AInCAT1oPo'
1 AL 101L DUfuR10� ar.
CLw as ry rY. M•ir..I.t MAWn
CATlO[
C[.:. 1 1..1.•.r..l IM y 1 1h .
CZ... 11 4N•-- OW WA
Cr
1M' W.4 r. •—/.
rti... III 1. 1,• fy f l., r•••k r••+[ W tiM ..w.. gip} .•.r h.h� .....w —
I r Cur-T v...[ti r...[ ...r .I.......,., 7•K .. ....r .....� Y...�..,�y
31t f i, .w.Ja ....r++ .:..... at.-...., 1.n ! ..•r.l «. �� ,r..,r. w... �..
1[w....,�...... �[.. r. A.
C I.- 1 v S.wt. Nt. I.. ,— .JY. ••+f r.Y ........ A... «y - Mn ..., ..ww 1 w/ Ir.• '
CL Iw.r(..r .t.,1 .r t,..:.w.... p..r,.1, t,n.«..t... ......1w -A; .Iw.
NA
.tot Iw..(w.c ..[.A «...,.+.. .. �..,...-. r.,. ....t.:..a.. ti� ..a: I�...r
I..i t..r� M.+ V/G. :[•\ - .... Mr. w \tl .wr♦
w.-.+ f....+:w.Cu- \' S .I. [7 aq• A. —I rt.� Jq r1n• M w ,a_.�.. , i wr-4 6--•
sac.[.... r.....c. .5r.....
[S{ Qf rs [try[ ..r wry...+ .. ►• f. fi•..w•1 4/.•+ Iw... rr+".v w+' [..c ter...
• � wY.. r-•w eI� xla +�...
. rr P P—a awe...+. wNr ..f••+ r.4.
• s.:aY[[,rrr.[.r��sTUD�.ri.[.,.,.ac'1'.i-..[.iwt..�.rr.,+....sruu:•;1 . .
I...e..k— .•r ASI'M a fu& 9— �... JA r•-, v. m...-..
.. Iw a[[d..[•[ ..A AMS M D 1"1....k .r Y, w. I-% r-••v -*- 1i1 — I.K ... I.•r.l I.....
rI.•..(,rYl... Ma. r w+.n Ar'w�.n..r [.r cx. Y I.•. a Clr In,• .
The haunching area is most important to the, support of
PVC pipe. For good support, the haunching ttrca should be
compacted to .the densities given in the i..o.ng Term
Deflection Chart.
Figure 2.
o
oc'.allt .•I.I..•1•-
r.�f 4
1[w.Y, .[ [+Sao M ►M'�..U.CY I
.L•.•I vY w. ll .w r[r(rry..w l.[ I.r.A.' al (.nrn1 �.rr][I P.�.. M'w....., Jraa.Krl .MO.(l. ./.wr.
aW. a. .1./[aw.W r.LYw r a.11r.[.. (I.µ[, VI w. rl. Mu .ti.^..'. M a'..•.Jr 1.wlJwfr ..1 ..
Safe Filling Rates .For. mainline Pipe
an empty or nea r empty ma i h I i ne not to.
it is very important when filling econd. Filling a mainline'
exceed velocities of 0.5 to 1.0 feet per s the pipe to . be properly
not allow the air in i mate
faster than I A fps may ng chart indicates the apprOX
e followi
evacuated. Therefore th for most pvC, AC and ductile iron pipe lines.
maximum f-'.11 rate (GPM)
Nominal Maximum
Diameter -
Fill Rate-
--Inches
2
15
21
4
3 2
4 40
80
6
150
2-50
12 350
14 475 -
6
1.6 20
980
24 14.00
filrate o
Pump $tati6ns should be selected that will allow the 'ratetofbe
adjusted accordingly. The fill rate can be increased atl a
three seconds. This amounts to an average
one (1) qpm every. two or minute during a refill ope'raiion.
increase of 30 gpm every
it 'is necessary to use a Urefill procedure" anytime a Mainline I h4s
drained down by 10% of its volume capacity.
e
� __ .,�• :. :.. tom... n r ��. i..�1.
�•.
Z2-G1: :�:=, �;(r7�i- �a 1��+; Tf '+ s• a.�.�.,t.# •"tJr`%�".-'::.1 s'ti: "^'s
r FIGURE 3s Coefflcferrt. of Flow
Plpe C-Value
Old Steel 100
Aluminum with couplers 120
Cement Asbestos 140
Plastic 150
As you can see., this formula is quite complicated. Figure 4 is a chart showing pressure losses and
velocity for various pipe sizes at various gallon ages (NOTE: Chart is for class 160 PVC with'a C. Value
of 150).
EXAMPLE
Pipe PVC (Class 160)
.Size. = 10"•
GPM 1000.GPM
Length'of Mainline = 1300'
From the chart, we find the PSI loss per 100' .21 x 1300' = 2.73 PSI over. 1300'•of run'
100,
Head - 2.73 x 2-31 = 6.28' of head over 1300' of run
Velocity (V) - 4.15 ft/second
We -can use the chart along with the conversion factors list on Fgtlre 4 fo determine friction lass .
for steel; aluminum -and asbestos cement.
EXAMPLE: '
Pipe = Steep
Size _ 1,0"
GPM = 1000
Length' = 1300'
Friction -loss i ' 1300' PVC- 273 PSI' 6.30' head
Factor for steel x212. x212
Friction loss for 1300' of steel - 5.78 PSI or 13.36' head•
Velocity (V) = 4.157sec. (same as PVC in previous example)
A RalnBlyd slide rule makes this determination very rapidly without need for calculation.
,after obtalning the friction loss per 100 foot of pipe and multiplying this by the.feet of pipe dfvid-
.,ed by 100; the total pipeline friction loss is known and can be used in' the total head determina-
(on as well as compared economically for proper pipe size. .
You may incur Instances where either the -chart In Figure 4 orthe Rain Bird slide rule cannot
s used- It will then be necessary to calculate the friction loss and velocity. To do this, use the
_ )rmula In Figure 5.
MAINLINE REQUIREMENTS
The connecting link between the pump, and the irrigation system is the mainline. Mainline material
is normally steal, aluminum with couplers; cement asbestos or plastic. Sizes can range from 5'•' to"48"
lus. The following information may be used as a guide. Please consult with manufacturer for specific
design and installation information.
Generally with center pivot, a water source at the pivot is most convenient. When water is unavail-
able at the pivot, a mainline pipe is often used to connect the pivot to the water supply. To avoid in.
terference with farm operations and drive unit crossing, the mainline is generally buried.
The proper size of mainline is a decision of economics. Whenever the yearly cost of owning a larger
pipe size is greater than the yearly pumping cost for pumping through the next.smaller,pipe size; then
one should use. the smaller size pipe. A good rule of thumb would be not to exceed a velocity of water
in the pipe. of five (5) feet per second. Water velocity in feet per second in a pipe can,be determined
by the following formula:
Mainline Water Velocity
V (0.408) (GPM)
t72
iNhere V velocity in feet per second, GPM = gallons per minute, and D- = inside diameter of circular
conduit in' inches'.
Pipe thickness or class should be selected to handle the highest pressures likely to be,encountered.
decause-of the variable pressure operation of."the corner system; the -mainline. pipe -should be designed
to operate at a' pressure of ,30-40 PSI greater than the selected pivot' pressure:' The selection ,of flat
j.mp curves will be helpful in reducing the pressure fluctuations :with the corner systerri.
FRICTION LOSS 1N. PIPE. ;
Water flowing in a pipeline is always accompanied by a loss -of pressure due to friction. The
!gree.or amount of loss depends :on :the smoothness of rthe inside, of -the .pipe- walls, the
,-ameter of the pipe,Ahe velocity,r the. quantity of"water flowing in the pipe.
Friction factors of pipe are determined by -experiments. Every.type of material pipe is made
-m (steel, PVC, etc.) has different friction loss characteristics,
The Hazen and Williams formula is the basis for marry friction. foss calculations. Frictlon
A(F) is in units of "feet per 100 foot of pipe." Dividing by 231- feidtion loss is converted to
BSI per 100 foot of pipe."
F
1.85
2083 �10a j 01.85
ell
4.8655
D
' Where:
_ C' = friction factor for variou,s'lplpes (Figure 3) -
Q = GPM of flow
D. = pipe diameter in inches
F = feet of head per 100 foot of pipe
ipation Short Course 1976 "Coefficient of Flow
)l ? Mulliner
it0tion Consultant
w'j
Water Hammer
S i z C
A V
Q Q
Water fflnmmer:
e011ft'/sCC, C. L.
S T I . 00 0 �-Jsec
P.
2
0.0262 5 0.131
59
350
All
0.0941 5 0.471
.211
350
6
0.2039 5 1.020
457
350
Ell
0.3457 5 1.729
774
350
1011.
0.5372 5 2.686
1,203
350
12
0.7556 5 .3.778
1,693
350.
151,
1.1547 .5 5.773,
2.586
350
whcrc:
P = Pressure Rise (PSI) above static pressure
V = Velocity. t.jilec.
L = Length of pipe, ahead ,of
the Val. VC. causing
the hammer (ft.)
T = Timc required to close the
valve -(sec.)
P = 0.070 VLrr
P = 0 070. 5(1,000)l1
P 350 psi above static Orr-ssurr.
Water Hammer
vs. Velocity
Size
A so f( V ftls6c. 0 c fis
0 iRri-_ Water Hammer
6
0.2039 1 0.2039
91
70'
2 0.4078
183
140
3. 0.'6117
274
210
4 0.8-156
365
280
5 1.0195
457
7
350
6 1.2234
548
420
.7. 1.4273
639
49.0
8 L. 312
731
560
9 ..%4.8351
I
822
630
" � \..
10 210390
913
700
A..
4" FL. X 4" MCL ALUMINUM ABPT
4" CERAMIC BUTTE-RFL Y VALVE
4" SCH 80 PVC FLANGE -
4" 800 CLASS PVC PIPE
SCH 80 4X4X4 ' .PVC TEE, (SXSXS).
.4-;30�-�
4x4x4
1N'T -P
Improved Design Provides G1•eater Operator Control
Greater control more accurate ipplication of both dean and
wastewater. Simpler to operate the smooth operation of the six
,peed gearbox eliminates
the need for multiple belts
and pulleys while providing
i lull range of operating
speeds. Within a high and
low range there are three
peeds for increased preci-
ion and accuracy in con-
trolling application rates.
'mowing and controlling
our application rates have
oecome cruCial wastewater Six'speed gearbox
management tools when
ying to adhere to ever increasing regulations. Each model is
vaiiable with the standard 5.5 HP Honda engine or the efficient
Pelton Wheel slurry
turbine. The Pelton
I� Wheel turbine is the
` fo
+ ideal drives stem r
y
applying wastewater
or slurry from holding
r
areas such as tanks
i and/or lagoons. The
Pelton Wheel turbine
can be mechanically
compensated for
accurate applications
` or equipped with the
optional Irrigation
Pelton Wheel slurry lurbine Computer.
This improved design
manly starts with the drive system. Other enhancements include:
• A constant pressure automatic braking system which
creases tension when the hose is being pulled out but reverts to
jhter tension as the hose is being retrieved.
• A positive action lock down. When engaged, this simple
ake will lock the reel in place when shifting the gearbox to neutral,
well as secure the reel for transport when desired.
• A miswind sensor. Should a miswind irregularity ever occur,
this sensor will automatically disengage the drive, protecting the
Reel Rain from damage.
• Large selection of models. In an effort to offer customers
the proper system for their irrigation needs, Reel Rain models are
available in 29 different hose size I drive platform configurations.
• Increased
speed range.
From .5 feet per
minute to 12.5
feet per minute,
you have the abil-
ity to control the
application rate.
With heel Rain
Irrigation equip-
ment from
AMADAS
INDUSTRIES,
you and your
Deafer. receive Reel Rain Model 1375
special attention from our fully equipped Service Department.
Each Service Technician is trained by the AMADAS staff engineer
who designed your Reel Rain. The 1000 Series offers only 5 of
• 6 Speed Gearbox
• P.T.O. Rewind
• Automatic Hose Retrieve
Stop
• Rugged Frame Design
• Turntable
• Reel Speed Compensator
• Safety Shielding
• Galvanized Fittings
• Galvanized Gun Cart
• Mechanical Hose Guide
• Three Year Warranty
• Miswind Sensor
many dependable models
of Reel Rain Travelers. Ask
your Dealer to show you
other models that might
meet your needs. Reel
Rain Travelers are avail-
able in models which will
efficiently irrigate from 33 to
400 acres per week
Abel I �Ab 1AQ13135.
V,�'��RReel Rain�t
Model
Number
Hose Length
Feet
Hose I.D.
Inches
Lane Spacing
Feet
No. of Acres
Covered in
One Pull
Flow Rate
(G.P.M.)
One Pull, Applying 1"
of Water (Hrs.)
Nelson Gun
and Pressure
Turbine Gas
Turbine Gas
1025
850
2.5
180
3.80
167 181
10.33 10.65
SR100/80 PSI
1030 _
965 .
3.0
240
5.84
260 280
10.2 9.4
SR150/80 PSI
j 1033
850
3.3
260
5.68
360 400
7.1 6.4
SR150/80 PSI
I 1325
1250
3.2
240
7.41
266 290
12.6 11.6
SA150/80 PSI
1375
1100
3.6
280 1
7.78
382 418
9.2 8.4 1
SF1150180 PSI
.l":1 1Ifv,l i'!. .:�r• ..r,. --.�_c.-; \-
r'I. 'iY,�b;� ...I:: c., .. 1:',a - � r'i,. ,,ii: .:•r:.'i. f.� _I:'i.:i�•. ...
,,r: :vjllr!1;1 i:rrvr�l: ;•rihi:
. BIG GUN° PERFORMANCE TABLES U.S. UNITS
. 100 SERIES BIG GUNS - 24" TRAJECTORY"
W
inn 7 TAPFA 13C1RF N0771-17S
PS I
Nof lre
"5'
GPM DOA
Noflle
'S5'
GPM QiA
NOrfla
6'
GPM DIA.
Nal rle
65'
GPM DtA,
r'7a17't
7'
GPM DIA
Nair
7'.'
GPM DtA
Naffl[
a'
GPM OtA
---Natlle� _
05'
GPM DIA
- Nolpe
.9'
GPM DIA
-_- Naf 71a
10'
GPM ptA.
5o
50 205,
64 215'
74
225'
67
235'
100
245
115
256'
130
265'
150 273'
165
280,
204
300'
70
60 225'
75 256'
68
250,
103
263'
120
275'
136
2aI
155
295'
177 307'
197
310'
243
338'
90
68 245'
83 256'
t11
270'
117
283'
135
295'
155
306'
175
3t5'
201 326'
223
335'
274
362'
QWMMM5=
RMi.MM2:.
lbimmu
$f'I
@i7"41IMM8
110
76 265'
92 276'
ill
290,
129
303'
150
315'
171
324'
195
335'
222 344'
247
355'
304
360'
Availaole only with F100 a SR100
100 R RING NOZZLES
100 ON DIFFUSER NOZZLES
PSI
.71 RING
.77 RING
.BI RING
.86 RING
.89 RING
93 RING .96 RING&GP
0.6 ph 0.70N
O.B07;
GAM DIA
GPM DIA
GPM DIA
GPM DIA
GAM DIA
GPM pIA GPM DI
GPM DIA GPM pIA
GPM DIA
Il�i%0�"'sudwsur
..w
r.�J
''47AM
40
66 203
76 212
91 215
103 224
118 235
13a 238 152 24
66 168 91 182
lie tefaW74
WO
UMMU5
0
WIC
M50V?45106o
al 235
96 240
110. 245
125 260
141 270
164 275 183 28
110 200
143 216
,1 8-
60
04 255
Ill 265
127 275
145 265
163 300
189 305 211 31CIS}
�ci124
280
tat 295
t62 305
182 320adiwk—j212
325 2.b
— —
—
..
-- I no diameter or mlvw es apprommatwy j%ress tor ina 21' Irajectory angle, 6% less tar iv
150 SERIES BIG GUNS - 240 TRAJECTORY"
150 T TAPER BORE NOZZLES
150 R RING NOZZLES
"The diameter of throw is approximately 3% less for the 21' trajectory angle.
200 SERIES BIG GUNS - 270 TRAJECTORY"
200 T TAPER BORE NOZZLES
P.S.I.
Nazzle
1.05'
GPM D1A,
Nozzle
I,1"
GPM DtA.
Nortie
1.2'
GPM 01A.
Nozzle Nazlle
13' 1!'
GPM pIA, GPM DIA.
Nozzle
15'
GPM DIA.
Nozzle
1.8"
GPM DIA,
Nozzle
1.9'
GPM DIA.
TO
270 360'
310 380'
355 395'
415 410' 4p0 430,
555 450'
630 465'
j7j5S49S'
690 515'90
310 390,
1 410,
405 425'
475 445' 545 465'
625 485'
715 505,5'
1005 555'
110
340 410'
391 430'
445 450'
525 470 605 495'
69$ 515'
790 535'
945 565'
I110 59u'
130
370 425'
425 445'
485 465'
565 485' $56 515'
755 540'
860 560'
1025 590'
1210 620'
200 R RING NOZZLES
"Trio dameter at throw is approgimalely 2% less for Iris 24' Irajoclory angle, 5% less for the 21' trajectory angle,
The BIG GUNS perlormance data has been obtained under ideal test conditions anc may :e adversely ahectod tsy wind, poor hydraubc enuance conditions or other 434larS
Nelson hrigalion Corporation makes no represantation narcing droplel condition, uniformity. or applical,on tale
jod--
0
0
Features and Benefits
Rugged one-piece cast-iron block
• C.i'nc,rous Internal weN;nu)f; 1)rovl([t.,s sturdy rut;nlc, St 1 ut.1 u':,
• Crankshaft well-Su131)r,: tr,ri by five main bear lrlf?5
Replaceable wet -type cylinder liners
• provide excellent hea' rJrssipatlon
• Centrllugailycast. prc, slon nulchll)ed fo1 lone; Ille
Three-ring low -friction pistons
• Cast of high grade aluminum alloy with extensive Internal rib ,ne
• High -ring piston, low -friction ring design increases fuel ecc•)omy
and improves cold weather starting.
Free -breathing cross•f low cylinder head
• Provides unrestricted air flow for better operating elf icierec.
• Integral intake manifo;d eliminates gaskets
• Low heat rejection to coolant.
Contoured valves and valve seats
• Design reduces intake and exhaust restrictions for Itoter
breathing.
• Valve rotators ensure constant cleaning of valve seat ar _a for
longer life and cooler operation.
• Valve stems chrome plated for long life.
• Replaceable valve seats.
Forged steel dynamically balanced crankshaft
• Constructed of heat treated high carbon steel for ma.* :num
strength.
• Journal surfaces induction hardened for significantly increased
wear life.
Forged steel connecting rods
• 45-degree connecting rod�cap joint design allows use of .anger
crankshaft connecting rod bearing for increased durability
Fuel system
• Features rotary irijectron pump with mechanical governc and
electric fuel shut-off scr'enoid.
• Cam -driven mechanical fuel supply pump.
• Edge -type fuel filters in 9.5 mm injectors effectively prevent noz-
zle plugging.
Optional auxiliary drive
• Rated at 50 hp (35 MN) intermittent.
• SAE A and B flanges a%aitable.
General Specifications
Engine Model .......
. 4039D
Number of Cylinders ...
........ ... ... u
Displacement .. •. - .... -
... ...... 3.9 L 1259 cu. in
Bore and Stroke .. 4. 19 In
x 4.33 in. (106.5 min - 110 mm
Aspiration . • ...............
..... Naturallyaspirater.
Engine Type ........ ...........
In -line 4 stroke cycle
Compression Ratio ..........
..... 17.8 to i
Length ..................
...... 33.2 in. 1844 mn-i
Width ............. .
I ........ I . 20.4 in, (519 mm
Height .........................
32.2 in (818 mmi
Weight (dry) ..........
... . .... 929lb. [422 kg
DEERE POWER SYSTEMS GROUP
P.O. Box 5100
Waterloo. la. 50704
Tel: 0191 292-6060
Fax: (3191 292-5075
JOHN DEERE SARAN
B.P. 13
45401 Fleury LesAutu,us Tlanrc
Tel; (331 3882 60 23
Fax {33I38826000
f ui-1 0-,.IItiA I90t,91
Nd-D ,onom1 MEMO Reed ,free Road ei 7F _ 7Nf -5-IffO MOOS,S
e , rt lea i4500;.Em
Grower: Bowden, Herbert G. Copies To: County Fidension Director
r 11294 Hobbton Hwy. USDA-NRCS-Sampson
Clinton, NC 28328
r caste Analysis R a ort Farm.
5/19/98 Sampson County
Sam" le I' o_ abprato R sulfsro �'°31'tS r nuffioNOun[es ati�e a not
sample M. N P % Ca M S Fe Mn Zn Cu B Mo Cl C
Total 658 M 67.0 850 101 29.6 21.2 5.67 0.33 0.62 1.42 0.93
INN M H M M M M M M M M
Waste Code: NH4
ALS -NO3 Na Ni Cd A Al Se Li PH SS ON DM% CM ALB a
Description; OR N 197 7,49
Swine La¢oon Liu. Urea H
IRRIGATION DESIGN
HERBERT G. BOWDEN
SCALE: 1" = 200'
1) THRUST BLOCIEM SHALL BE PROVIDED AT ALL BFNOS_ TFFS. DEAD ENDS
AND OTHER S'FAAL ATTINGS WHICH REQUDtE RESLRAQIINc.
Z) MAINLINE PIPE SHALL BE 6' PVC PR ED (SDR 31) AND SHALL BE BURIED TO
HAVE AT IFAST 3 FL'ET OF COVER.
3) THIS MAP HAS BEEN PREPARED BASED ON THE ASCS MAP PROVIDED BY THE
OWNER AND WITH M ASUEJ R•mYIS TAKEN IN THE REID- IT IS CORRULT TO
THE BEST OF MY KNOWLEDGE AND BEI IEF.
6) WHERE POWERLINES ARE 1N THE SPRAY AREA. THE OWNER SHALL CONTACT
THE POWER COMPANY FOR CURRENT RESTRICRONS AND APPROVAL,
5) ZONES 3 A 4 ARE TO BE PUMPED D`RECILY FROM THE LAGOON.
CATION
ION
LINE
`,KING
Prepared by: Mark A. Pope
Certified by: M. Floyd Adams, P.E.
Date: December 11, 1997
OPERATION & MAINTENANCE PLAN
Froper lagoon liquid management should be a year-round priority. It is especially
important to manage levels so that you do not have problems during extended rainy and
wet periods.
,Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant.(such as wintertime for bermudagrass) or when there are
extended rainy spells such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summerfearly fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage.. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
Waiting until the lagoon has reached its maximum storage capac it , before starting to
irrigate does not leave room for storing excess water during extended wet periods'.
Overilow from the lagoon for any reason except a 25-year, 24-hour storm is a vio'ation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers, The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlied. This may be
done by mowing, Spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for:
1. separation of joints
2, cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
"'N
Lagoon surface—Icok for:
1 • undesirable vegetative gro�vth
2. floating or lodged debris
Embankment ---look for:
1 settlement, cracking, or "jug" holes
2 side slope stability— 5;Ljmps or auiges
3. wet or damp areas on the back slope
.4• erosion due to lack of vegetation or as a resit of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon, dam.
A good stand of vegetation will reduce the potentia! damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles iri the !aaoon may be
used to reduce the wave irnpacts.
Any of these features could lead to erosion and w he ,
any of these features, you should catl an appropriatekex^or•ot t. ar -jam. 'r `our lagoon has
construction of waste lagoons. You may need to proyi a aptemporary 'Nx i ther_ ;5 of a waste discharge. However, a permanent solution should breviewed by ties " thr, at
technical expert. Any digging into a lagoon dam with, heavy equipment is a serious
undertaking with potentially serious consequences and should not oe conduc-ted unless
recommended by an appropriate technical expert.
Transfer Pumps --check for proper operation of,-
1 . recycling pumps
2. irrigation pumps
Ceck for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in reed or repair or
replacement.
ivQT�: Pump' systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. you should perfor-n your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly ful! lagoon is not the time
to think about switching, repairing , or bcrrowing pumps. Probably, if our lagoon is full,
Your neighbor's lam v a,, � Y g 000n is full also. You should consider maintaining an inventory of spare
parts or pumps.
Surface water diversion features are designed to ca►m• all surface
drainage waters (such as rainfali runoff, roof drainage, gutter outlets,
and parking lot runoft� away from your lagoon and other waste
treatment or storage structures. The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
"ou should inspect your diversion system for the folio -,-ling:
1. adequate vegetation
2. diversion capacity
3.1 ridge berm he;ght
identified problems should be corrected promptly. It is advisable to inspect your' system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping).' This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(y.ou must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may .
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land. '
Lagoon Operation
Startup:
I . Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, takingcare not to erode lining or bank slopes,
.3. Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
S. it is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.23 percent of the full lagoon
liquid volume. This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH fails below
7.0, add agricultural lime at the rate of 7 pound per `000 dubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.3 and-8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity. Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems. that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well.
.1
Management:
Practice water conservation --minimize building water -usage and
spillage from !eaking waterers,' broken pipes and washdown through
proper maintenance and water conservation.
Wnimize feed wastage and spiflage by keeping feeders adjusted. This
vtiiil reduce the amour -it of solids entering the lagoon
Maintain lagoon liquid level between the permanent storage level and
t7e full temporary storage level.
Place visible markers or stakes on the lagoon bank to show the
minimurn liquid level and the maximum liquid lever (Figure 2-1).
Jtart irrigating at the earliest possible date in the spring based an
nutrient requirements and soil moisture so that temporary storage
Will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
The lagoon liquid level Shou,'d never be closer than 1 foot to the lowest
point of the dam or en:dankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
Locate float pump intakes approximately 18 inches underneath the liquid
s::rface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
Maintain strict vegetation, rodent, and varmint controi near lagoon edges.
Do not a!iow trees or large bushes to grow or, lagoon yarn or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
VI or before it fills 50 percent of the permanent storage volume.
if animal production is Eo be terminated, the owner is responsible for
obtaining and implementing a closure p.an to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can he reduced by:
: proper lagoon Sizing,
mechanical solids separation of flushed waste,
gravjty settling of flushed waste solids in ar, appropriately designed 'basin, or
minimizing feed wastage and spillage.
Lagoon sludge that is removed annuatlyr rather than stored long ter.^, will:
have more nutrients,
have more odor, and
require more land to'- properly use the nutrients.
Removal techniques:
Hire a custom applicator. _
Mix the sludge and lagoon liquid with a chopper -agitator impe.Her
pump through large -bore sprinkler irrigation system onto nearby crol-I!anL;
and soil incorporate.
. Dewater the upper part of lagoon by irriga*ion onto nearby cropland or
forageland; mix remaining Sludge; pump into liquid sludge applicator; ha:jl
and spread onto cropland or forageland; and soil incorporate. "
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland;dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater, haul and spread with manure spreader
onto cropland or forageland; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited. by these nutrients as well as any previous waste applications to that fie'.d and crop
,requirement. Waste application rates will be discussed in detail in Chapter 3.
Whenremoving sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that'the lagoon liner remains
intact. i` you see soil material or the synthetic liner material being disturbed, you should
stop the activity immed+ately and no,, rc,ume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it shou:a probably ce applied to lard with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. Note that if the sludge is applied to fields with very high soli -test phosphores, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon smudge analyzed for its nutrient value.
The appi!cation of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors. -
Possibie Causes of i agoon Failure
Lagoon failures result in the unp!arne" d'Scharge of wastewater - 0M the strumre. Types
or taifures i^c-�:de leaks e through ouvh • {.► -� /1
►.n V d� the ✓JlLorr'i or sl•..a5, •J��e I r**I ±C ari�.i brew='n of &.,e
warm. A.su ; ir. proper desi n and
•' ..• F •''
$. :.C: st ��.iOr. ci? (DA'ner ^z; tMeI ; k � !'} for
ensuring Str:. ;' re safety. Items which may lead to !3Qoon• ;a:il re; ir'clude:
Mcdifation of ti a lagoon S",-Itt:!- --an examp a is'r•, p`a-D:^.l?!i�
in the dam wl:(lout prooer design 2rird co^.struc'`.iG'. i �ORS�I; d^ expertIti
agcon design before placing a:,y ^i-+ns it darns.)
Lagcon liquid levels —high leve!s are a safety risk.
Failure to inspec- and mnair�tain ;h_ 'dam..
EXCess sur;"ace Water -.I-wing i
Liner integriy--prote c-t fror►, iniet pipe scouring, darns e during sludge
removal, of rupture 'rom lowering fagcon liquid level jLioW g'c.Jr?d',r'ater
table.
-NOTE: ff lagoon water is allowed to overop the darn, the moving wra`er will seen cause
gullies to form in the dam. Once this damage starts, it can c;uic lv CaLse a largo discharge
or wastewater and possible dam failure.
171
s v,, CI-, l.:[ S V�
1u- i ;J
J_ 1 %i L 17 1
f 4' 1— i�V J�, CoJ� � 1,-, j �: �'l '
cl, i, , , -t — )
11
1
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P)
I L,
i"J
s w s
r. r o w t o -F Q o d e
.1 ce :I. 0,
1"i 1 I'ls i:; Cl I V
o s
ii C' W 0 W :Ll i1 ri
I V:
. ..... .
M i N ;I1 L"ill .... ..
. ....
V"L
s SSLL_W 0 a�. "'a I n t, V o I Ill"n C. Z) :r, -
t V i 1 U I C
C�FCIF%,i-�".I:. .;:. ; ., - I'l, I , I , ""' T
I , �w — %, •�_- ( - . i I : J
� �.., I_ k. ; � I;",- i 0 R _. �,, I "' E� I" A
C-11 A
w r. t-e- I� c. S y I ; cl s ! u
i u iJ e w I I '; b e 1., 6". T; ("I V 0 Z1 S rl E, ', E., C!
2'; 0 f
v a o 1"; i a
t a i J 'I 'L e v o,
l J J, T
a" v a n 4 C: !'I �"1.
1"; V CI E LI iTJ 0! LL f- I'll 1D ED I` Fr,
.... . . .....
A ":A
. ....
..... .. ..
L t f d i k: e
S J''. c
aod w s s ( I.
h
4
f 5 1:,,' U 1" C�
E 1; a ,Il 1 1. I` iJ. i V S .1, 1. 1c.l. :1 kz! L" i,.,, &
unle S C., Ir u c. e,-�
CL V Fir" 1,
f U
C U L fv
1:1 S jj ;f-,
i C. U 17.: S L 'e 4,
Fr.; f) I--, C! W ZI. 14 D.
I a CH C Ll F Ll L.i F
L
Z.!. 'S
`'aS
N
r c CBi
k...2
J a j
�J. f
V
a k..2
a
�J. Volume
of 23 year - 2+
hour storm
vo!uma = 7.0
inches / 12 inches per
qo:l * DA
Volume = 40687.6
cubic feet
TOTAL REQUIRED TEMPORARY
STORA6E
5A.
94947 cubic feet ^
5D.
0 cubic feet
GC.
40688 cubic feet
5D.
40688 cubic feet
TOTAL
176322 cubic feet
`. SUMMAG'(
Tuta\ required volume
565122 cubic
Peet
Total desiGn volume
avail. 370367 cubic
feet
Min. req. treatmant
volume plus sludge accumuiatiow
308800 cubic feet
At e!ev. 59.3
feet ; Volume 15 283826
cubic feot
(end pumpinj)
Total design vo|ume lass 25yr-24hr storm
is 529680 cubic
feel,-, '
At elev. 61.5
Feet ; Volume is 5Z4583
cubic feet
issart yumpiu3)
Seasooa| hiSn wator
table eie°atiou 55.0
feet
UESIGNED
CY:
PPR0VED 21:
.
NOTE: SEE SEE ATTACHED WASTE UT[LIZAV2ON PLA-,,-,�
State of -North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E-., Director
October 21, 1998
CERTIFIED MAIL,
RE VESTED
I IV
74 V r
NCDENR
!NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Herbert G. Bowden
Herbert G Bowden Farm
11294 Hobbton Hwy.
Clinton NC 28328 ,aoN
oaglD� Subject: Application No_ 82-0I86
Additional Information Request
' Herbert G Bowden Farm
Animal Waste.Operation
Sampson County
Dean Herbert G. Bowden:
The Non -Discharge Pe fitting Unit has received a additional information regarding the subject
Application. Further information is required before we can continue our review. Please address and submit the
t.; following information by November 20, 1998:
l.,,The required NRCS specifications are missing.in your waste utilization plan and should be
included as part of your certified animal waste management plan.
Please reference the subject permit application number when providing the requested information. All
formation should be signed, sealed, and submitted in duplicate to my attention at the address below: The
formation requested by this Ietter must be submitted on or before November 20, 1998 or the Division will return
your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to
be operating without a permit.
Please be. advised that operation of the subject animal waste management system without a valid permit is
a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the
Environmental Management Commission.
If you have any questions regarding this request, please call me at (919) 733-5083, extension 363.
Sincerely,
JR Joshi
Soil Scientist
Non -Discharge Permitting Unit
cc: Fayetteville Regional Office, Water Quality
- Permit Fileev.
- _
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper-
State of North Carolina
Department of Environment
and Natural. Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
October 21, 1998
CERTIFIED MAIL
REQUESTED
Herbert G. Bowden
Herbert G Bowden Farm
11294 Hobbton Hwy.
Clinton NC 28328
Dear Herbert G. Bowden:
11kT?W'J
IT 00
Ailk 2
NC.DENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NA'rURA!_ RESOURCES
Subject: Application No. 82-0186
Additional Information Request
Herbert G Bowden Farm
Animal Waste'Operation
Sampson County
The Non -Discharge Permitting Unit has received a additional information regarding the subject
application. Further information is required before we can continue our review. Please address and submit the
following information by November 20, 1998:
I. The required NRCS specifications are missing in your waste utilization plan and should be
included as part of your certified animal waste management plan.
Please reference the subject permit. application number when providing the requested information. All
information should be signed, sealed, and submitted in duplicate to my attention at the address below. The
information requested by this letter must be submitted on or before November 20, 1998 or the Division will return
your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to
be operating without a permit.
Please be advised that operation of the subject animal waste management system without a valid permit is
a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the
Environmental Management Commission.
If you have any questions regarding this request, please call me at (919) 733-5083, extension 363.
Sincerely,
��
JR doshi
Soil Scientist
Non -Discharge Permitting Unit
cc: Fayetteville Regional Office, Water Quality
Permit File
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
WASTE UTILIZATION PLAN
Plans and Specifications
PAGE 6
1. Animal waste shall not reach surface waters of the state by runoff,
drift, manmade conveyances, direct application, or direct discharge
during operation or land application. Any discharge of waste which
reaches surface water is prohibited. Illegal discharges are subject
to assessment of civil penalties of $10 , 000' par "day ,by th-e. Division
of Environmental Management for every dayl�he discharge continues.
2. The Field Office must have documentation in the design folder that
the producer either has owns or has long term access to adequate
land to properly dispose of waste. If the producer does not own
adequate land to properly dispose of waste, he shall provide NRCS
with a copy of a written agreement with a landowner who is within
a reasonable proximity, allowing him/her the use of the land for
waste application for the life expectancy of the production
facility. It is the responsibility of the owner of the facility
to secure an update of the Waste Utilization Plan when there is
a change in the operation, increase in the number of animals,
method of utilization, or available'land.
3. Animal waste shall be applied to meet, but not exceed, the
Nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climate conditions, and
level of management, unless there are regulations that
restrict the rate of application for other nutrients.
4. Animal waste may be applied to land that has a Resource _ -
Management System (RMS) or an Alternative Conservation System
(ACS). If an ACS is used the soil loss shall be no greater
than 10 tons per acre per year and approp to filter strips
will be used where runoff leaves -the filter
strips will be in addition to "Buff '��uzred by DEM.
(See FOTG Standard 393 Filter S�gog and t&ndard 390
Interim Riparian Forest Buffers). C 11
5. Odors can be reduced by injecting thAwastepp0'1.sking after
waste application. Waste should not b��Lied when the
-wind is blowing. N9�
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally
tilled cropland. When applied to conservation tilled crops
or grassland, the waste may be broadcast provided the
application does not occur during a season prone to
flooding. (See "Weather and Climate in North Carolina" in
the NRCS Technical Reference - Environment file for guidance.
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or
to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur
in order to control conditions conducive to odor or flies
and to provide uniformity of application.
8. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in
such a manner that no more than 20 to 25 percent of the leaf
area is covered.
• WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right--of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage cr discharge.
Page: 10
WASTE UTILIZATION PLAN
4
REQUIRED SPECIFICATIONS
16. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina regulations.
Page: 11
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