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HomeMy WebLinkAbout630004_CORRESPONDENCE_20171231�V NUHTH CAHQLINA Department of Environmental Quai `aOF W'4 rE,�Q Michael F. Easley, Governor G CO William G. Ross Jr., Secretary y0. r North Carolina Department of Environment and Natural Resources 7 � Q -[ Coleen H. Sullins, Director Division of Water Quality July 1, 2007 Gilbert Key Y . . Key Farm - 596 Maness Rd Robbins, NC 27325 Subject: Certificate of Coverage No. AWS630004 Key Farm Animal Waste Management System Moore County Dear Gilbert Key: In accordance with your application received on 4-Apr-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Gilbert Key, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Key Farm, located in Moore County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 2940 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COG shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date . of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition I11.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a 'package containing the new and revised forms used for record keeping and reporting. Please pav careful_ attention to the record keeping and monitoring conditions in -this permit. NAP Carolina . trrrrr!!y Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatEguaii .ore Location: 2728 Capital Boulevard An Equal OpportunitylAifiirmative Action Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699.1636 'Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you. will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Moore County Health Department Moore County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS630004 J The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching Index (LI) Soil Series Crop Sequence RYE 1242 1 2.81 2.81 1.0 Nason Fescue Pasture 4.3 Tons 1242 4 13.351 13.35 1.0 Nason Fescue Pasture 3.9 Tons RI2 4A 3.50 3.50 1.0 Nason Fescue Pasture 3.9 Tons 2 5 13.63 13.63 1.0 Nason Fescue Pasture 3.9 Tons PLAN TOTALS: 33.29 33.29 LI Potential Leachrng Technical Guidance a ",:I a: Low potential to contribute to soluble None < z nutrient leaching below the root zone, Moderate potential to contribute to soluble Nutrient Management (590) should be planned. �- 2 & nutrient leaching below the root zone. <= 10 High potential to contribute to soluble Nutrient Management (590) should be planned, Other conservation practices that improve the soils nutrient leaching below the root zone, available water holding capacity and improve nutrient use efficiency should be considered. > 10 Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers 139671 Database Version 3.1 Date Printed 9/1012007 NOTE: Symbol * means user entered data. PCS Page Page I of I W A 9�G Michael F. Easley, Governor f- William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 0 "C Coleen H. Sullins Director Division of Water Quality September 18, 2007 Gilbert Key REre FIN ID Key Farm SEP g� 596 Maness Rd Robbins, NC 27325 QE1VR-fAYET[1:111L1E REGIONALOFFlCE Subject: Sludge Survey Testing Dates Certificate of Coverage No. AWS630004 Key Farm Animal Waste Management System Moore County Dear Gilbert Key: The Division of Water Quality (Division) received your sludge survey information on September 12, 2007. With the survey results, you requested an extension of the sludge survey requirement for two lagoons at the Key Farm facility not to be required until 2009, Due to the amounts of treatment volume available, the Division agrees that a sludge survey is not needed for both lagoons until 2009. The results of the 2009 sludge survey are to be submitted by March 1, 2010. Thank you for your attention to this matter. If you have any questions, please call me at (919) 715-693 7. Sincerely, Miressa D. Garoma Soil Scientist cc: Fayetteville Regional Office, Aquifer Protection Section Central Files NA" thCaroIina Naturally Aquifer Protection Section 1636 Mail Service Center Internet: www ncwnter unlit or Location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax l: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 AAA �+�,�� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H, Sullins Dee Freeman Governor Mr. Gilbert Key Key Farm 596 Maness Rd. Robbins, NC 27325 Dear Mr. Key: Director May 14, 2009 Subject: Additional Information Request Application No. AWS630004 Key Farm Moore County. Secretary RECEIVED MAY 19 M of _FprFMgREG0ML0PfiCE The Animal Feeding Operation Unit of Division of Water Quality's Aquifer Protection Section has completed a preliminary review of your renewal permit application package. Additional information is required before we may continue our review. Please address the following items within 30 (thirty) days of receipt of this letter: Missing Woste_Utilization Plan: You were requested to submit two copies of your facility's Waste Utilization Plan (WUP) or, Nutrient Management Plan (NMP). Our records show copies of the waste plan are missing in your permit application we received. Please submit missing copies of your current WUP or NMP to my attention at the Mail Service Center address given on at the bottom of the first page of this letter. A blank copy of the Animal Waste Management Plan Certification can be downloaded from the following web link: htt a/Qo.enr.statc.nc.us/a s/arou/documents/AnimalWasleManavement5 stemCcriirrcationhorm091806.doe Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any oversights that occurred in the review of the subject application package are still the responsibility of the applicant. In addition, any omissions made in responding to the above items shall result in future requests for additional information. Please reference the subject application number when providing the requested information. All revised and/or additional documentation shall be signed, sealed and dated, with two (2) copies submitted to my attention at the address below. Please note that failure to provide this additional information on or before the above requested date may result in your application being returned as incomplete. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty, Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions regarding this letter, please feel free to contact me at (919) 715-6185. .----.,Sincerely, Laor— `— rry . Wade PE Environmental Engineer I Animal Feeding Operations Unit cc: Fayetteville Regional Office, Aquifer Protection Section Moore County Soil and Water Conservation District N. G. Purvis Farms, Inc (2504 Spies Rd., Robbins NC 27325-7213) APS Files- AWX000000 Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwatcryuality.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal pppoduniVIAffirmative Action Employer- 509/6 Recycled110% Post Consumer Paper NoOE Caro n0 'It,UZ)U Telephone: (919) 733-3221 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 NIArFR�G Michael F. Easley, Governor William G, Ross Jr., Secretary vJ North Carolina Department of Environment and Natural Resources Coleen H. Sullins. Director Division of Water Quality July 1, 2007 t -- Gilbert Key JUN 2 l 2��7 Key Farm 596 Maness Rd Robbins, NC 27325 Subject; Certificate of Coverage No. AWS630004 Key Farm Animal Waste Management System Moore County Dear Gilbert Key: In accordance with your application received on 4-Apr-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Gilbert Key, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Key Farm, located in Moore County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish; 2940 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder; 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition III.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please Vav careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwatggualitv.org location: 2728 Capital Boulevard An Equal OpportunitylAffirmative Action Employer- 50% Recydedl10% Post Consumer Paper I�Carolina M`ural/Y Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current MRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .01 I l (c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910-433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Moore County Health Department Moore County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS630004 rJUNrECEI �. 16 UENR-FAYETfEUILIE R€WOM.L Nutrient Management Plan For Animal Waste Utilization 09-10-2007 This plan has been prepared for: Gilbert Key Gilbert Key 596 Maness Rd Robbins, NC 27325 910- 464 -3507 This plan has been developed by: Kevin Williams USDA NRCS P4 Box 908 Carthage, NC 28327 910-947-5183 EXT 3 Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. -10-e-7 Signature (owncoK Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved y:; Technical S ecialist Signature Date ----------------------------------------------------------------------- ------------------------------------------ 139671 Database Version 3.1 Date Printed: 09-10-2007 ...................................... Cover Page 1 RECEIVED 1 DENR 1 DWQ Aquifer profection Section JUN 0 9 2009 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. U1 Solid Separator Reduction waste generated 1,337,700 gals/year by a 2,940 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated founds of Plant Available Nitrogen Generated per Year Broadcast 1006 Incorporated 1728 Injected 1904 Irrigated 1094 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 1,094 2533 -1,439 3,097,726 -1,760,026 U2 Solids from Seperator waste generated 311.64 tons/year by a 2,940 animal Swine Finishing Lagoon Sludge operation. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 1393 Incorporated 1659 Injected 1778 Irrigated 1304 Max. Avail. PAN (lbs) Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Quantity Applied (Tons) Surplus/Deficit (Tons) Year 1 1,393 1731 -338 387.34 -75.70 This plan includes a User Defined Source to determine the total pounds of PAN in lieu of NRCS Standard values. Refer to North Carolina Cooperative Extension Service publication AG-439-42 entitled "Soil Facts: Use of On -Farm Records for Modifying a Certified Animal Waste Management Plan" for guidance on using on -farm records to develop a User Defined Source. Note: In source ID, S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source, 139671 Database Version 3.1 ' Date Printed: 09-10-2007 Source Page Page 1 of 1 Narrative This plan is written to cover the following numbers: 2,940 feeder to finish . Solids are removed by mechanical separator and the liquid portion of the waste flows into a two stage lagoon. The solids generated from separator will be applied to field 5 (broadcast). The liquid portion will be applied to fields 1, 4, and 4A (irrigated). Since the landowner is using a soild separator, a three year average (2004, 2005, 2006) from waste analysis reports and volumes applied was used in writing this plan. Preview Database Version 3.1 Date Printed: 09-10-2007 Narrative Page Page I of l The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to rise the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake_ This table provides "an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Nitrogen Comm. Res. Manure Liquid Solid Liquid solid PA Fert. (lbs/A) PA ManureA Manure Manure Manure Nutrient Nutrient NutrientA pplied Applied Applied Applied Reqd Applied pplied (acre) (acre) (Field) . (Field) (lbs/A) (lbs/A) (lbslA) Source Total Use, Applic. Applic. 1000 Tract Field 1D Soil Series Acres Acres CropRYE Period N N N Method N gal/A Tons 1000 gals tons 1242 1 Ul Nason 2.81 2.81 Fescue Pasture 4.3 Tons 8/1-7131 140 0 0 Uri& 140 171,19 0.00 481.04 0.00 1242 4 U1 Nason 13.35 13.35 Fescue Pasture 3.9 Tons 8/1-7/31 127 0 0 brig. 127 155.29 0.00 2,073.16 0.00 1242 4A U1 Nason 3.50 3.50 Fescue Pasture 3.9 Tons 8/1-7131 127 0 0 brig. 127 155,29 0-00 543.53 0.00 t242 5 U2 ason 13.63 13.63 Fescue Pasture 3.9 Tons 8/1-7/3) 127 0 0 Broad. I . 127 0.00 28.42 0.00 387.34 'total Applied, ION gallons 3,097.73 Total Produced, 1000 gallons 1,337 7 Balance, 1000 gallons -1,760 03 Total Applied, tons ;>' .:. 387.34 Total Produced, tons 311.64 Balance, tons -75.70 Notes. 1. In the tract column, -- symbol means leased, otherwise, owned_ 2. Symbol * means user entered data. 139671 Database Version 3.1 Date Printed: 9/I0/2007 WUT Page Page 1 of The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 1242 1 Nason 0.40 1.0 1242 1 4 lNason 1 0.40 1 1.0 1242 1 4A INason 0.40 11.0 139671 Database Version 3.1 Date Printed 9/10/2007 IAF Page Page I of 1 NOTE: Symbol * means user entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gallac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Com 120 bu 150 13.16 36.86 73.71 110.57 Hay 6 ton R.Y.E. 300 26.32 18,43 36.86 55.29 Soybean 40 bu 160 14.04 34.55 69.11 103.66 ...................................................................................................... ...............................------------------------------------------ 139671 Database Version 3.1 Date Printed: 09-10-2007 Sludge Page Page I of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name I Solid Separator Reduction Design Storage Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days)' 1 1 149 1 2 121 1 3 180 1 4 150 1 5 180 1 5 150 1 7 119 1 8 88 1 9 180 1 10 149 1 11 180 1 12 149 * Available Storage Capacity is calculated as of the end of each month, ..---------------------------_-...---.........--- •----------------------. 139671 Database Version 3.1 Date Printed: 09-10-2007 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type; available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at.more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. ---- --------------------------..........._...............--......-------------- .......--- 139671 Database Version 3.1 Date Printed: 9/10/2007 Specification Paae 1 S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. ' 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. ' 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall'be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. ------------------------------------ -------------------- - ------------------------------------------- ------------------------------------------------------- 139671 Database Version 3.1 Date Printed: 9/t0/2007 Specification Page 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that. includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ................................................... 139671 Database Version 3.1 -------------------------------------------------- ------------------------------- Date Printed: 9/10/2007 Specification Pace 3 Crop Notes The following crop note applies to field(s): 1, 4, 4A, 5 Fescue: Piedmont Adaptation: Well -adapted. In the Piedmont, tall fescue can be planted Aug. 20 to Oct. 10 (best) and Feb. 15 to Mar. 20. For pure -stand broadcast seedings use 20 to 30 lblac., for drilled use 15 to 20 Ib/ac, seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in mixture with clovers. Soil test for preplant and maintenance time, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure -stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. .......................................•----------------....--..............------------------------------------•--.-............-----------­--- 139671 Database Version 3.1 Date Printed: 09-10-2007 Crop Note Page Page 1 of 1 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ EMERGENCY MANAGEMENT SYSTEM SWCD NRC S This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all -flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from Flush systems, houses, solid separators -action include: December 18, 1996 I i a a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to the lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number - - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - - 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site 2 December 18, 1996 damage. a. Contractors Name: _ b. Contractors Address: c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc. a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Swine Farm Waste Management Odor Control Checklist Source Cause BM Ps to Minimize Odor Site Specific Practices Farmstead • Swine Production ❑ Vegetative or wooded buffers; ❑ Recommended best management practices; ❑ Good judgement and common sense Animal body surfaces • Dirty manure -covered animals ❑ Dry floors Floor surfaces • Wet manure -covered floors ❑ Slotted floors; ❑ Waterers located over slotted floors; ❑ Feeders at high end of solid floors; ❑ Scrape manure buildup from floors; ❑ Underfloor ventilation for drying Manure collection pits • Urine; ❑ Frequent manure removal by flush, pit recharge, or • Partial microbial decomposition scrape; ❑ Underfloor ventilation Ventilation exhaust fans • Volatile gases; ❑ Fan maintenance; • Dust ❑ Efficient air movement Indoor surfaces • Dust ❑ Washdown between groups of animals; ❑ Feed additives; ❑ Feed covers; ❑ Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon liquid ❑ Flush tank covers; while tanks are filling ❑ Extend fill to near bottom of tanks with anti -siphon vents Flush alleys • Agitation during wastewater ❑ Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon liquid ❑ Extend recharge lines to near bottom of pits with while pits are tilling anti -siphon vents Lift stations • Agitation during sump tank tilling ❑ Sump tank covers and drawdown Outside drain collection or • Agitation during wastewater ❑ Box covers junction boxes conveyance AMOC - November 11, 1996, Page 3 Source Cause BMPs to Minimize Odor Site Specific Practices t End of drainpipes at lagoon • Agitation during wastewater © Extend discharge point of pipes underneath conveyance lagoon liquid level Lagoon surfaces • Volatile gas emission; 0 Proper lagoon liquid capacity; • Biological mixing; 0 Correct lagoon startup procedures; • Agitation 0 Minimum surface area -to -volume ratio; © Minimum agitation when pumping; 0 Mechanical aeration; 0 Proven biological additives Irrigation sprinkler nozzles • High pressure agitation; ❑ Irrigate on dry days with little or no wind; • Wind drift 0 Minimum recommended operating pressure; 0 Pump intake near lagoon liquid surface; 0 Pump from second stage lagoon Storage tank or basin • Partial microbial decomposition; 0 Bottom or midlevel loading; surface • Mixing while filling; 0 Tank covers; ' • Agitation when emptying 0 Basin surface mats of solids, 0 Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid level; • Mixing while filling; • Agitation when emptying 0 Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; 13 Soil injection of slurry/sludges; spreader outlets • Volatile gas emissions 0 Wash residual manure from spreader after use; 0 Proven biological additives or oxidants Uncovered manure, slurry • Volatile gas emissions while drying 0 Soil injection of slurry/sludges; or sludge on field surfaces 0 Soil incorporation within 48 hrs.; 0 Spread in thin uniform layers for rapid drying_ 0 Proven biological additives or oxidants Dead animals • Carcass decomposition 0 Proper disposition of carcasses Dead animal disposal pits • Carcass decomposition 0 Complete covering of carcasses in burial pits; 0 Proper location/construction of disposal pits Incinerators •- Incomplete combustion 0 Secondary stack burners AMOC - November 11, 1996, Page 4 Source Cause BMPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; ❑ Grade and landscape such that water drains away facilities • Microbial decomposition of organic from facilities matter Mud tracked onto public • Poorly maintained access roads ❑ Farm access road maintenance roads from farm access Additional Information: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor flush - Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-88 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; Plli-33 Environmental Assurance Program: NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings AMOC - November 11, 1996, Page Available From: NCSU, County Extension Center NCSU-BAE NCSU -BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc. NCSU - Agri Communications Florida Cooperative Extension Farm IRR-1 Lagoon Liquid Irrigation Field Record For Recording Irrigation Events on Different Fields Farm Owner Facility Number Spreader Operator Date Field Size Form fRR-2 - Lagoon Liquid Irrigation Field Record i One Form for Each Field Per Crop Cycle Tract # Field size (acres) _ (A) Farm Owner Owner's Address Owner's Phone # Field # Facility Number - Irrigation Operator Irrigation Operator's Address Operator's Phone # From Waste Utilization Plan Crop Type Recommended PAN Loading (lb/acre) = (B) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) Date (mm/dd/yr) Irrigation Waste Analysis PAN 1 (1b/1000 gal) PAN Applied (lb/acre) (8) x (9) 1000 Nitrogen Balance 2 (lb/acre) (B) - (10) Start Time (hrmin) End Time (hr:min) Total Minutes (3) - (2) # of Sprinklers Operating Flow rate (gal/min) Total Volume (gallons) (4) x (5) x (6) Volume per Acre (gallacre) (7) (A) Crop Cycle Totals Owner's Signature Certified Operator (Print) Operator's Signature Operator Certification # NCDA Waste Analysis or Equivalent or NRCS Estimate, Technical Guide Section 633. Enter the value received by subtracting column (10) from (B). Continue subtracting column (10) from column (11) following each application event. Form SLUR-1 im Slurry and Sludge Application Field Record For Recording Slurry and Lagoon Sludge Application Events on Different Fields = Farm Owner Facility Number Spreader Operator Date Field Size Application #t of Loads Volume of Loads(2) Tract # Field #f mm/dd/ Crop Type acres ()) Per Field(gallons) (1) SI = soil inrorporatcd (disked); BR = broadcast (surface applied) (2) Can be found in operators manual for spreader. Contact a local dealer if you do not have your owner's manual. Form SLUR-2 ' Slurry and Sludge Application Field Record One Form for Each Field Per Crop Cycle k Tract # Field size (acres) � (A) Farm Owner Owner's Address Owner's Phone # Facility Number Spreader Operator Spreader Operator's Address Operator's Phone # From Waste Utilization Plan Crop Type Recommended PAN Loading (lb/acre) = (B) 01 r(Al PSI rFI 17) M Field # Date (mm/dd/yr) # of Loads Per Field Volume of Loads(i) Total Volume (gallons) Z x 3 Volume per Acre (gals/acre) 4 _ A Waste Analysis (z)PAN (lbs/1000 gals) PAN Applied (lbs/acre) 6 x 5 = 1,000 Nitrogen Balance(3) (lbs/acre) $ - 7 Crop Cycle Totals I l Owner's Signature Operator's Signature Certified Operator (Print) Operator Certification # (1) Can be found in operator's manual for the spreader. Contact a local dealer if you do not have your owner's manual. (2) See your animal waste management plan for sampling frequency. At a minimum, waste analysis is required within 60 days of land application events. (3) Enter the value received by subtracting column (7) from (B)_ Continue subtracting column (7) from column (8) following each application event Form SLD-1 Manure Solids Application Field Record For Recording Manure solids Application Events on Different Fields, Farm Owner Facility ]Number Spreader Operator Tract # Field # Date mm/dd/ Crop Type Field Size acresMethod(l) Application # of Loads Per Field Volume of Loads(z) aklons (1) SI z soil incorporated (disked); BR — broadcast (surface applied) (2) Can be found in operators manual for spreader. Contact a local dealer if you do not have your owner's manual. Form SLD-2 Tract # Field size (acres) = (A) Farm Owner Owner's Address Owner's Phone # Manure Solids Application Field Record One Form for Each Field Per Crop Cycle Field # Facility Number Spreader Operator Spreader Operator's Address Operators Phone # From Waste Utilization Plan Crop Type Recommended PAN Loading (lb/acre) _ (B) Daze (mm/ddlyr) # of Loads Per Field Weight of Loads(l) (tans) Total Weight (tons) 2 x (3) Weight per Acre (tons/acre) (4 _ A Waste Analysis (2)PAN (lbs/ton) PAN Applied (lbs/acre) (6) x (5) Nitrogen Balance(3) (lbs/acre) B - 7 Crop Cycle Totals,I i Owner's Signature Certified Operator (Print) Operator's Signature Operator Certification # (1) Can be found in operatots manual for the spreader. Contact a local dealer ifyou do not have your owner's manual, (2) See your animal waste management plan for sampling frequency. At a minimum, waste analysis is required within 60 days of land application events. (3) Enter the value received by subtracting column (7) from (B). Continue subtracting column (7) from column (8) following each application event. 0� W A r�q Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources p Alan W. Klimek, P.E. Director Division of Water Quality December 1, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Gilbert Key Key Farm , ""sl •t; , I 596 Maness Rd Robbins, NC 27325 Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007. Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at.httn:Hh2o.enr.state.nc.us/aps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an gpl2lication for Vermit coverage to the Division. Enclosed you will find a `Re uest for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2 2007. Please note ou must include two (2) copies of your most recent Waste Utilization Plan with the application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation ofNCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (w/o enclosures): Moore County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files - 630004 N G Purvis Farms Inc Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: www.ncwateraualitv.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opportunity/Affirmative Action Employer- 50°% Recycledl10°% Post Consumer Paper Telephone: Fax 1; Fax 2: Customer service: hfp�"�� Carolina (919) ✓ aturally (919)715-0588 (919)715-6048 (877)623-6748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources April 24, 2006 CERTIFIED MAIL RETURN RECEIPT REQUESTED Gilbert Key 596 Maness Road Robbins, NC 27325 Re: Request for Information Sludge Survey Report Blue Farm & White Farm NCA263004 Moore County Dear Gilbert Key: Alan W. Klimek, P.E. Director Division of Water Quality Your Animal Waste Management General NPDES Permit contains a condition that addresses the sludge survey requirement for the lagoon(s) at your animal feeding operation. Your NPDES Permit Number NCA263004 Condition III.16, on page 10 states: "All facilities, which are issued a COC to operate under this permit, shall conduct a survey of the sludge accumulation in all lagoons within one (1) year of receiving the COC and every year thereafter. This survey shall include but not be limited to a sketch showing the depth of sludge in the various locations within each lagoon. This survey shall be submitted as part of the facility's annual report in the year it was conducted..." Our records indicate that the Division has not received the sludge survey results for the year 2005 from your facility and your facility had not previously exempted based on prior surveys. The form was due March 1, 2006. To avoid possible enforcement action for a violation of your permit, please submit the results within thirty (30) days of receipt of this letter to the following address: Miressa D. Garoma Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 None Caro ina Ntimally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Internet: kveyw.ncwaternuality.ore Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919) 715-0588 ` Fax 2: (919) 715-6048 An Equal Opportunity/Ormative Action Employer— 50% Recycled110% Post Consumer Paper Customer Service: (877) 623-6748 Gilbert Key * �� Page 2 4/24/2006 Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statue or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (910) 486-1541. Sincere] , a.._� Stephe arnhardt Fayetteville Regional Office cc: File 63-4 APS Central Files DEVICES TO AUTOMATICALLY STOP IRRIGATION EVENTS The State of North Carolina has issued NPDES General Permits for animal facilities to operate in North Carolina. These Permits meet both State and EPA requirements and provide coverage for the following types of facilities. NCA200000 (Swine Facilities) NCA300000 (Cattle Facilities) NCA400000 (Poultry Facilities with a wet waste management system) You have recently been issued a Certificate of Coverage (COC) to operate your animal facility under one of these General Permits. Condition II. 16. of each of these Permits reads as follows: Within one hundred and twenty (120) days of the effective date of a'COC issued under this permit, the permittee shall install, operate and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. E The permittee will not be required to install, operate and maintain the devices if the permittee commits to provide for the presence of the OIC or the designated backup OIC at all times during the land application of waste. This commitment must be submitted in writing to the Division prior to the 120' day following the effective date of the COC on a form supplied by, or, approved by, the Division. Please check the box below that indicates your commitment to do one of theTollowing. ❑ Within one hundred and twenty (I20) days of the effective date of a COC issued under this permit, I shall install, operate and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. I will commit to provide for the presence of the Operator in Charge (OIC) or the designated backup OIC at all times during the land application of waste. "I certify under penalty of law that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the .information submitted. Based on my inquiry of the person or persons who manage the system, or those 'persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Facility Name E ,^ Facility Number Permit Number C �� ame and 'Fit% (type or ;nature of Operator in Ch different from Permittee) Date Date DTASIE 3-14-03 .4 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number &I. AA 300�f_ County (r)=q Year 200±j Facility Name (as shown on Certificate of Coverage or Permit) ` Operator in Charge for this Facility 1 Certif cation # $3 Land application of animal waste as allowed by the above permit occurred during the past calendar year iV YES NO. If NO, skip Part 1 and Part II and proceed to the certification. Also, if animal waste was generated but not land applied, please attach anexplanation on how the animal waste was handled. Part I : Facili Information: _ 1. Total number of application Fields eor: Pulls ❑ (please check the appropriate Box) in the Certified, Animal Waste Management Plan (CAWMP)t Total Useable Acres approved in theCAWMP 2. Total number of Fields 6/0r Pulls ❑ (please check the appropriate box) on which land application occurred during the year: Total Acres on which waste was 'applied . �3 a 3. Total pounds of Plant Available Nitrogen (PAN) applied during the year for all application sites: 4. Total pounds of Plant Available Nitrogen (PAN) allowed to. be land applied annually by the CAWMP'and the permit: 6 5, 5. Estimated amount of total manure, itter and process wastewater sold or given,to other.- persons and taken bff site during the year f� tons ❑ or gallons ❑ (please check the appropriate: 6. Annual average number of als by type allhis facility during the previous year: 7. Largest and smallest number of animals by type at this facility at anyone timeduring, the. previous year: i Largest J —RJ .r - Smallest 5 F— (These numbers are for informational purposes only since the only permit limit on, the:number of animals at the facility, is the annual average numbers) 8. Facility's Integrator if applicable: Part H: Facility Status: -� IF THE ANSWER TO ANY STATEMENT BELOW IS "NO", PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES �OF ANY NON.. COMPLIANCE, AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BETAKEN .TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Onlyanimal waste generated at this facili was applied to th tted sites durin Yes ❑ No g tY PP UENR—FRO g the past calendar year. JUN 112004 AFACF 3-14-03 1 DWQ F 2. The facility was operated in such a way that there was no direct runoff of waste from O-Y�es ❑ No the facility (including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge f f wasle to urface water fro this facilityduringthe as, t des ❑ No calendarear. �J 'd�';�P''' . 4. There was no freeboard violation in any lagoons or storage ponds at this facility during K?fes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the 2 es ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. 9`7-e�s ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon O—Y-Cs ❑ No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. S. copyqf a ual Slu a Survey Fo f%rileoll- 'facil' is aatft��ched to this �rtification. ❑ Yes �o Afmual►'s �r^� �'� �� °� ��c'hw.��� animal waste during the E-Yes ❑ No 9. Annual soils analysis were performe on a receiving g ' past calendar year. 14. Soil pH was maintained as specified in the permit during the past calendar Year? &Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's ' [2-1'es- ❑ No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during es ❑ No the past calendar year or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all es ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were es ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those -persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." l` g t5 ,,,'7`-" JC Permittee Name and Title (tune or nature of Uperator in Ln different from Permittee) Date Date AFACF 3-14-03 2 t � WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT NAME OF FARM:{,�c� -i-arnl OWNER/MANAGER AGREEMENT I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environ rent Management (DrM) before the new animals arc stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be Ucd on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request: NAME OF FACILITY OWNER:_CY �(� _- (Please print) Signature• Dater- Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (P1=cl'rint) HL)&ElZT J. }AIE,7R. . Affiliation:_ U5pa - N g2 _ 4 Address (Agency): P.-0 . RQx q 0R - CAEMAA E N. 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Y r�L � ,fr��j to rSJ � rF`'•: 4.�:�1°j:=F(�-, Yt 't 'r pa ..Y `+. .: ;1 At apa L +?✓��,1 j 4 Y ! ♦! )lLfjSrF�y7F' `T+ r11r 1.1.• *I f'rtiv§ yrj+.,':i�is,rh�;'i.r :� �_�, w� r �. i i '•'"� 1 _t, A 1 �l {'f-L.%r''- L+• ~: ;Tr' 1,;L� _^�_ a,. ri�1 is y� ^• rtr c'� u J•+l,Y_ �,+Y �1 i >' �+, ", ��' .wi : U r r ..I i � � . a .. � f, : r .. � .�� a .T H- , � • � + �, ri ,. •L :+ r ' (�'1.-�'+- tM �`l ,rfS' ,'a�: 'r" F . 4 :I, `,�� I r, . y;_L�f+�' �;i ,1 {�, .r �v''t,. rp+ "•''�l•'{ i { T''Y- +, 1�,z I,' ,_II•Sf{+ 'I NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY April 23,1999 CERTIFIED MAIL RETURN RECEIPT REgUESTED Gilbert Key 596 Maness Rd Robbins, NC 27325 SUBJECT: PERMIT INFORMATION Key Farm Facility No. 63 - 4 Moore County f ' Dear Mr. Key: On April 21,1999,1 conducted:a routine inspection on your swine Facility located in Moore County. This letter is a follow-up to the conversation we had regarding the permitting of your facility. I talked with Sue . Homewood who works with the Permits and Engineering Group out of the Raleigh Central Office concerning your, situation. I informed her that you had installed a solids separator as part of your waste management system, and that you were aiming to further modify this system in the near future. I also explained to Ms. Homewood that a neighboring farmer was picking up the solids produced from this system and utilized as a fertilizer source on his fields. This was not a part of the current Certified Animal Waste Management Plan (CAWMP). The Permits and Engineering Section in Raleigh will need a letter from you stating in detail what modifications you are proposing to implement to the current waste management system. You should also request to this'seclion as to what type of a permit will be required by the Division of Water Quality prior to Installation of the new modifications. You need to send your request to the following address: North Carolina Division of Water Quality Water Quality Section Non -Discharge Permitting Unit PO Box 29535 Raleigh, NC 27626-0635 Once your information,is received by the Permitting Group, you will be informed as to what type of permit will be required for your facility.' It is important to note once again, that the modifications should not be made to the current system until the Non -Discharge Permitting Unit has the opportunity to review your proposed plans. Sincerely, he J ffery Brown Environmental Engineer cc: Sonya Avant - Compliance Group Central Files - Raleigh Sue Homewood - Non -Discharge Permitting Unit Angela Hill - Moore,Co. NRCS 228 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28901-15043 PHONE 910-468-1541 FAX 910.486-0707 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 609E RECYCLED/10% POST -CONSUMER PAPER (a3- DIVIS[ON OF WATER QUALITY Chemisin Laboratory Report I Water Quality Lab Number : 9W2456 LV SAMPLE TYPE Date Revived : 4/22/99 COUNT%' MOORE PRIORITY Time Received: 9.05 AM RWER BASH: Ej AMBIENT 0 QA STREAM EFFLUENT Received By : HMW - REPORTTO FRO Regiona1011iae COMPLIANCE ID CHAINOFCIISTODY LAKE INFLUENT Other : .X� EMERGENCY ESTUARY Data Released : AR COLLECLURIS) BROWN � Date Report: ###### r Estimated BOD Range: Station Location: GILBERT KEY FARM $rid; Chlorinated: Remarim- Station M Date EWen fyylmmldd) Due End (aylmmldd) Time Begin Time Cad Depth - Dht, D% DB1%f Value Type- A. M L. Composite-T, S. D I Sample Type 990421 1130 BODMO m L COD High 310 m L COD Loa' 335 m /L Coliform: MFFrz4131h1h 1001u1 Coliform: MF Total 31501 100m1 Coliform: tube Fm•131615 / 100ml Coliform: Fecal Strep 31673 pound Residue-. Total300 m /L Volatile505 ra/L Fred 510 m /L Residue: Suspended 570 m /L Volatile 535 m /L Fixed 540 m /L FL 403 units Acidih'to 114.5436 m /L Acidih' to pH 8.3 435 ru/ L Alkalinih-to H8.3415 m /L Alkalinih- to 111.5 410 m /L TOC680 m /L Turbidity 76 NTU Coliform Total Tube '/IOU mis COMMENTS Chloridc940 m /L Chi a:Tri32217 u /L Chl a: Carr 32209 u /L 111ko+hylin a 37213 u /l. Colas True 80 C.U. Color. ( 11) 83 He C.U. Color. P11 7.6 82 c.u. Cyanide 720 m /L Fluoride 951 m /L Formaldehyde 71880 m /L Grease and Oils 556 m /L Hardness Total 900 m /L Specific Cond. 95 umhos cm2 MBAS38260 m /L Phenols32730 u /L Sulfate 945 m /L Sulfide 745 mgtL. Baron Tannin & I.i nin u /L HesavakntChromium u /L X NH3 as N 610 17 m L • TKN an N 625 53 m L K NO2 plus NO3 as N 630 0.02 m /L X P:1'01al as P 665 20 m L PO4 as P 70507 m L P: Dissolved as P 666 m L K-Polassium m /L Cd-Cadmium 1027 u L Cr-Chromium:Tota11034 u L Cu- Copper 1042 v /L Ni-Nickel1067 u L Pb-lead 1051 u /L Zn- Zinc 1092 u L IV -Vanadium u /L A -Silver I077 u L AI -Aluminum 1105 u /L Be- Beryllium 1012 u L Ca -Calcium 916 m L Co - Cobalt 1037 u L Fe- Iron 1045 u /L [A -lithium 1132 u /L Mg- Maium927 mg/ L Mn-Man anew 1055 u /L Na-Sodium929 n /I. Arse k—.Total 1002 v L Se -Selenium 1147 u L H - Mercury 71900 u /L Do Barium u /L norhlarme Pe licides Organophosphorus Pesticides Acid Herbicides Base Neutrat&Arid Extractable organics M Diesel Range Purgeable Organics (VOA bottle 'd) TPH Gasoline Flange TPH/BTEX Gasoline Range Phv lartklon DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY FIELD -LAB FORM (DM1) COUNTY 1 4QOr-e- PRIORITY pEFORT TO: ARO R�R RO WaRO WiRO WSRO TS %MBIENT ❑ QA AT BM ❑ COMPLIANCE ❑ CHAIN Other OF CUSTODY Shipped by: Bu Courier Staff, Other EMERGENCY PQ COLLECTOR(S): Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus Seed: Yes ❑ No Chlorinated: Yes ❑ No ❑ SAMPLE TYPE ❑ STREAM ❑ LAKE ❑ ESTUARY ❑ U EIINFLUENT Fer tah H.. r1Ni_V Lab Nomber. Date Received: Time: Rec'd by- From: Bus onrl -Hand Del DATA ENTRY BY: CK: DATE REPORTED: Station Date $egin (yy/mm/ddd)) Time Begin Date End Time End Depth DM DB DBM Value Type Composite Sample Ty e C%[ _+ _ .. 1.//; A H I. T S B C .G GNXX __j 1 BODS 310 mgA 2 COD High 340 mgA 3 COD Low 335 mg/l 4 Collform: MF Fecal 31616 /100m1 5 Coliform: MF Total 315H /100ta1 6 Coliform: Tube Fecal 31615 /loom, 7 Collform: Fecal Strep 31673 /lOOm, 8 Residue: Total 500 mg/l 9 Volatile 505 mg/E 10 Fixed 510 mg/l 11 Residue_ Suspended 530 mg/I 12 Volatile 535 mg/I 13 Fixed 540 mg/l 14 pH 403 units 15 Acidity to pH 4S 436 mg/I 16 Acidity to pH 8-3 435 mg/1 17 Alkalinity to pH 8.3 415�mg/l 18 Alkalinity to pH 4.5 410 mg/1 19 TOC 680 ' mg/1 ,ram Turbidity 16 NTU Chloride 940 mg/I Chi a: Tri 32217 USA Chi a: Corr 32209 ugA Pheophytin a 32213 ng/1 Color: True 80 Pt -Co Color -(PH ) 83 ADMI Color: pH 7.6 82 ADMI Cyanide 720 mg/l Fluoride 951 0;8/1 Formaldehyde 71890 mg/I Grease and Oils 556 rngA Hardness Total goo mg/I Specific Cand. 95 umoa/cm2 MBAS 39260 mg/I Phenols 32730 ugA Sulfate 945 ur9/1 Sulfide 745 mg/I NH3 as N 610 Ur9A TKN as N 625 mg/! NO2 plus NO3 as N 630 mgA P: Total as P 665 mg/1 PO4 as P 70507 mg/1 P. Dissolved as P 666 mg/I CdCadmlum 1027 UO Cr[]tromium:Tala11034. USA CrrCopper Iow USA NWIcket 1067 ugA Pb-Lead 1051 ugA Zn-Zinc 1092 u9A Rver 1077 ugA AI -Aluminum 1105 ugA Be -Beryllium 1012 ag/1 Ca -Calcium 916 m9A Co -Cobalt 1037 ag/I Fe -Iron 1045 ug/1 Li-I.Ithlum 1132 USA Mg-iagnesinm 927 mg/1 Mn-,Manganese 1055 ug/1 Na-Sodium 929 U19A Arsenie:Total 1002 ugA Se Selenlum 1147 ug/E Hg-Mercury 71900 ug/1 Organochlorine Pesticides Orc�ophoq�hwtn Pesticides Acid Herbicide* Base/ Neutral Extractable Organics Acid Extractable Organics _ Purgeable Organics (VOA bottle reg'd) Phytoplankton Sampling Point Xi Conductance at 25 C Water Temperature la D.O. mg/l pH Alkalinity Acidity Air Temperature (p PH 8.3 pH 4.5 pH 4.5 pH 8.3 2 94 10 300 1. 400 is 822" 1431 92243 182242 20 Salinity X Precipitlon On/day) Closed Cover S Wind Direction (Deg) Stteam Flom Severity Turbidity Severity 11350 Wind Velocity M/H can Stream Depth fL I4 Stream Width fL 480 45 32 36 1351 35 4 L DMI/Revised 10/96 COUNTY MOORE RIVER BASIN: REPORT TO FRO Regional Office Other COLLECTORIS) : BROWN DIVISION OF WATER QUALITY Chemistry Laboratory Report! Water Quality PRIORITY 3❑ AMBIENT QA COMPLIANCE CHAIN OF CUSTODY EMERGENCY W❑ SAMPLE TYPE STREAM •EFFLUENT ❑ LAKE INFLUENT ESTUARY Lab Namber : 9W2457 Date Received: 4f22/99 Time Received : 9;05 AM Received By t HMW Estimated BOD Range: Station Location: GILBERT KEY FARM Seed; Chlorinated: Remarks: Station k Date Begin (3 ylramldd) Dale End (sy/mmldd) Timr Brgia Time End I Depth - DRIr DB, DBM Value Type -A, 11, L CompasLte-T, S, Sampk Type 990421 1146 BOD 31t) -01- COD Iligh 340 mLe L COD La, 335 ra¢lL Colifam M17 Tc'A lIt'1r, 1I0011,11 Coliform; NIF-Ioml3I504 /IOOmI Colifrn m' wL•c Tcc:d ? I[+I S ; I Wml Colirv— Fecsl Grcp 31673 /IONnI Resi.fuc Total Sn() nu:iL Volaile i0c me i. Fiicd 5141 nig1 Residue', Suspended 530 m¢+L Volatile c t5 muJL FI\cd 5411 mc•L pH 401 units Acidity to pH 4.5 416 mm,L - Acidity to PI 13 3 415 mg!L Alkalinity to pH 33 415 maJL Alkalinity to p114,5 4 t0 m&IL TOC 630 mafL Turbidih 76 NTU Colifotm Total Tube 11100 mis Chloride 946 mRIL CM a: Tri 32,17 uRrL Chl a. Corr 32209 nu/L 11heoplivtiu a 11213 ugjL Color: True 30 C.U. Color. IpH 1 93 P14, c.u. Color: pii 7.6 32 C.U. Cvanidc 720 moil- FEM,,idc 951 11101- Farmaldchvde 71830 mu/L Grease and Oils 556 mg/L, I lardrress Total 900 mE-rL. Specific Cond. 95 umhos, cm2 h113AS 38260 mgJL. Phenols 32730 u¢!L Sulfate 945 mg/L Sulfide 745 mg/L Bomn Tannin & Lienin iic. v% rmt Chromium u¢rL NH3 as N 6l0 130 mm/L N TKN an N 625 14C mg. !- x NO2 plus NO3 as N 630 0.12 mg/L X P: Total as P 665 14 mg/L PO4 as P 70507 mdL P: Dissol, cd as P 666 m¢;L K-Potassium mg/L Cd-Cadmium 1027 uRfL C.-C-hromium Total 1034 u0- Cu- Copper 1042 ug/L Ni-Nickel 1067 ULA Plr Lead I O51 ue/L Zn- Zinc 1091 uPL V-Vanadium uSIL Aa-Silver 1077 tt3fL Al- Aluminum 1105 uglL. Be- Beryllium 1012 ugfL Ca- Calcium 916 mg/L Co- Cobalt 1037 uglL Fc- Iron 1045 uR/L COMMENTS JUL FAYETTEVILLE REG. OFFICE DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY FIELD -LAB FORM (DM1) COUNTY [r PRIORITY SAMPLE TYPE RIVFRi BASIN A CAPE ccdK ❑ ❑STREAM ❑EFFLUENT REPORT 1'0-. AR FR MRO RRO WERO WIRO WSRO TS AMBIENT QA AT BM ❑COMPLIANCE ❑ CHAIN ❑ LAKE ❑ 1101,UEN'r Other OF CUSTODYShipped ❑ESTUARY by: Bas Courier Staff, Other EMERGENCY COLLECTOR(S):_ ✓v> rY� LOCATION: t/4k�d�✓� Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION Seed: Yes ❑ No ❑ Chlorinated: Yes ❑ No ❑ REMARKS: Fnr rah H.. r1NI_V Lab Numbers Date Received: Co. Time: t/ Reed by- From: Bus onrle and Del DATA ENTRY BY: CK: DATE REPORTED: Statian X7 Date Begin (yy/mm/dd) I Time Be`gin Date End Time End Depth DM DB DBM Value Type AI 9 1.'4o A H L 1 BODS 310 mg/1 COD High 340 mgA 2 3 COD Loan 335 mg/I 4 Collforrns MF Fecal 31616 /100ml 5 Collform: MF Total 31504 /loom] 6 Conform: Tube Fecal 31615 /100ml 7 Collform: Fecal Strep 31673 /100ml 8 Residue: Total 500 mg/I Volatile 505 mg/I 9 10 Fixed 510 mgA 11 Residue: Suspended $30 mg/I 12 Volatile 535 mg/I 13 Fixed 540 mg/I 14 PH 403 units 15 Acidity to pH 4.5 436 mgA 16 Acidity to pH 8.3 435 mg/1 17 Alkalinity to pH 8.3 415 mg/I 18 Alkalinity to pH 4.5 410 mg/I 19 TOC 680 mg/I Turbidity 76 NTU Chloride 940 mg/1 Chi a: Trl 32217 ug/1 Chi a: Corr 32209 ugA Pheophytin a 32213 ag/I Color: True 80 Pt -Co Color:(pH ) 83 ADMI Color: pH 7.6 82 -ADMI Cyanide 720 mg/1 Fluoride 951 mgA Formaldehyde 71890 mg/1 Grease and Oils 556 mg/l Hardness Total9W mg/I Specific Cond. 95 umhos/cm2 MBAS 38260 mg/I Phenols 32730 agA Sulfate 945 mgA Sulfide 745 mg/1 NH3 as N 610 n"o TKN as N US DMA NO2 plus NO3 as N 630 mgA P: Total as P 665 mgA PO4 as P 70507 mg/! P. Dissolved as P 666 m9A CA{`admium 1027 USA Cr••Chrondum:Total1034 USA CtrCopper 1042 ngA NI -Nickel 1067 ugA Pb-Lead 1051 agA Zn-Zinc I092 ag/1 A liver 1077 USA AI -Aluminum 1105 ug/1 Be-Berylllum 1012 ug/I Ca -Calcium 916 m8/1 Co -Cobalt 1037 ng/1 Fe -iron 1045 USA T S B I C CG_`) GNXX Li -Lithium 1132 ug/1 Mg -Magnesium 927 mg/I Mn-Manganese 1055 ug/I Na-Sodium 929 mg/i Araenl=Total 1002 ug/I Se-Selenlum 1147 ugA Mg -Mercury 71900 ug/I Organochlorine Pesticides Organophosphorus Pesticides Acid Herbi kles Base/ Neutral Extractable Organics Acid Extractable Organics Purgeable Organics (VOA bottle reg'd) Phytoplankton Sampling Point S Conductance at 25 C Water Temperatme 0 D.O. mg/1 pH Alkalinity Acidity Air Temperature 00 PH 83 pH 4.5 pH 45 PH 8.3 2 94 10 300 • 400 10 822" 431 82243 82242- 20 Salinity S Preclpition On/day) Cloud Cover X Wind Direction 0)eg) Stlean Flom Severity Turbidity Severity Wind Velocity M/H Mean Stream Depth H. Stream Width it. 480 45 32 36 1351 1350 35 64 4 DMI/Revised 10/86� ,: . - :N-- ENVIRONMENTAL ENGINEERING SERVICES Water* Wastewater • Sludge • Agricultural • Industrial • Civil Ed Buchan NCDEHNR-DWQ Suite 714 Wachovia Building Fayetteville, N.C. 28301 RECEIVED APR 0 2 19971 FAYi=`TTEVUE REG. 0FRC March 31, 1997 Re: Site visit and findings on the Gilbert Key swine operation. Owner is Gilbert Key., State Road # 1494, Moore County, N.C. Dear Mr. Buchan, To follow up on our conversation about the above site I thought it wise to send you a letter for your records. 1. On March 25, 1997 I visited the above referenced farm to view the reported weep or seepage from the outer face of the lower or second stage lagoon dam. During this visit I did not observe any wetness on the dam surface. Mr. Key reported that it had been about 7 days since a significant rain event. The place which had been wet was obvious, even though dry. The seepage at the base of the dam (well below the weeping point in question) was flowing. 2. According to a quick elevation measurement, the level of effluent was about 4.8 feet above the weeping point. This would suggest that the weep would have had plenty of head to still be leaking if it were effluent coming through the dam. The effluent was a little more than 1 foot below the top of dam at the closest point to the weep. 3. I augured a 12 inch deep hole at the upper most point of the weep. The soil was dry in this hole. I augured a 14 inch deep hole about 4 feet down slope from the first hole and found a small amount of water at about 14 inches. Nitrate test strips were used to dip into the water in the bottom of the second hole. This did not show nitrates. No serious or certified testing was done on this or any other waters at the site. The water from the 14 inch deep hole did not have a lagoon effluent smell. 4. I can not explain the disappearance of the surface weeping if the former weep were all lagoon effluent, especially since the effluent level was high enough to sustain the weep on the day of my visit. In my opinion the weeping point is high enough on the dam to "suggest" it is effluent. Since the weep was not achieving surface discharge seven days after the last rain, I must conclude that a significant portion of the weep is fresh water from an underground spring uphill from the lagoon dam. There may be 2145 FOXFIRE ROAD, JACKSON SPRINGS, N.C. 27281 - PHONE (910) 295-3252 - FAX (910) 295-5324 some effluent component to this weep but I have no way to determine this for sure. I must conclude this weep only surfaces during or after rain events. 5, Weeping on the outer surface of a dam is not a good sign no matter where it comes from. However the weeping would not be an environmental concern if the weep is simply fresh water. Structurally however I can not say anything more conclusively about the dam or about its soundness, My visit was by no means a full engineering evaluation or any type of structural evaluation of the dam. 6. Mr. Key is going to keep a watch on the weep to see if it worsens. He may pull a sample of the weeping water to have it checked for ammonia, etc, if or when it again surfaces. Mr. Key understands that such a weep can spell trouble in the long run, so it is up to him to take a wait and see approach or to actively try to stop the weep and/or get the dam fully evaluated. 7. At this time I do not see an immediate threat to life or property from this weeping point on the dam. As always, it is a good idea to closely watch such areas for worsening, I will send a copy of this letter to the local NRCS and Mr. Key for their records. Thank you for your time in this matter. Best Regards, / L Grah .E. Environmental Engineering Services cc: Gilbert Key Ruth Kirby - NRCS Joe Glass March 10, 1997 MEMORANDUM TO: Tommy Stevens FROM: Joe Glass SUBJECT: Keys Farm Lagoon, Moore County In response to your request of February 22, 1997, an inspection of the above referenced dam was made by this office. This inspection, conducted on March 6, 1997, was made by Steve Cook and myself. Mr. Gilbert Keys accompanied us on the inspection. The seepage area on the downstream slope was observed. There was a slight flow of clear water noted. It is our opinion that this is indeed seepage through the dam, however, the current condition did not appear to pose an immediate threat to stability of the dam. Due to the absence of cloudy flow, it is not apparent that internal piping of embankment material is occurring. The seepage area is relatively high on the embankment and is certainly not a desirable condition. It is recommended that consideration be given to the design and installation of a drainage system to safely transport the internal seepage without causing a piping problem or causing slumping of the slope due to saturation. In lieu of a drain system, other means of preventing seepage through the embankment should be considered. In the absence of corrective actions, the seepage will likely worsen and could eventually endanger the stability of the dam. It was determined that the dam was approximately 20 feet tall with a surface area of approxomately 1 acre. This combination yields an impoundment capacity of less than 10 acre-feet. It was further determined that the dam is a low hazard structure as there is no apparent chance of loss of life below the dam. This being the case, the dam is exempt from the Dam Safety Law of 1967. It was recommended to Mr. Keys that he consult with an engineer to assist with the design of an appropriate drain system and suggested that he contact the NRCS in Carthage as an initial contact. It was further advised that he inspect the dam daily and monitor the seepage area for noticeable changes. Tommy Stevens Re: Keys Farm Lagoon, Moore County Page 2 We appreciate the opportunity to be of assistance in the evaluation of this dam. If there are additional questions or if this office can be of further assistance, please let me know. JEG/ cc: Jim Leumas, PE Chris Walling February 22, 2997 TO: Joe Glass FROM: Ed Buchan/'f THROUGH: Tommy Steverwf SUBJECT: Dam safety issues concerning Keys Farm This memo transmits my'personal concerns about the structural integrity of the lagoon dam present on the Gilbert Keys Swine Farm in Moore County. The second stage lagoon dam is significantly higher than 15 ft from the toe to the top of the dam. In addition, the dam exhibited what appeared to be a serious seepage problem about half -way up the slope of the dam. The lagoon also seems to have over -topped recently and was full at the time of the inspection.', Mr. Keys indicated that the seep was a natural spring and not an actual "hole" in the dam. This needs to be verified. Furthermore, the dam appears to have been constructed out of questionable material and it is doubtful that the lagoon was properly lined with clay. Any recommendations from your office would be greatly appreciated in this matter. Please find included a copy of the inspection reports for the farm and a location map. If you have any questions, please contact,me at extension 330. Sincerely, Ed Buchan Environmental Engineer GRA-MAC DISTRIBUTING C®MPAN Design — Sales — Service COMPLETE IRRIGATION SYSTEMS TELEPHONE: ADVANCE EXCHANGE 19101 996.3232 19103 998-3800 3 q RB �•ri Gaor3 ?RR I �a�i � o+ e�"� U i e- A l ROUTE 2. 0Ox 212 MOCKSVILLE, N. C. 27028 K e. I I �, bb1NS l !\I (— d)asSmeD 7-o opeka`,, a oA omc.a - ac,emc&. u„ Guns C.oueRa�La3.S eicRe s C wS`i a�v►� 11aS Ra8,;c o /D %u.v sc,w� is /89 C07s4,69�u� F/e W ff8iZ=236ypm -FR1cyie, ,rwSS rtow = r �e9� FRlc�in.r doss .1710s=//40 y ,Opp «?ao PVC Pips Q . 33ASI1/o0 iSr£i+? f i2eSsu,Q dPa.cu�. a4#V 70 y052 660 `—y.�t� �,�,.J • a .18 + 10' El�va'�lav MISL 1710 BS.ay PS= 619 9 'TDH) 19 61410 Xo?-r 'it PW 'n I Vi F lit 11ILLD I A6PlrJ d ION 500 GE 32 � PERFORMANCE: GM 5034 - DIESEL ENGINE Recommended Performance For Intermittent Service Continuous Service (Full Throttle Operation)" TOTAL HEAD Including Friction CAPACITY TOTAL HEAD Including Friction CAPACITY Gallons Per Min. Acre In. Per Hour Gallons Per Min. Acre In. Per Hour FEET P.S.I. FEET P.S.I. 150 64.9 750 1.66 235 101.7 685 1.51 175 75.8 705 1.56 245 106.0 655 1.45 200 86.6 665 1.47 255 110.4 645 1.43 225 97.4 620 1.37 265 114.7 600 1.33 250 108.2 565 1.25 275 119.0 550 1.27 275 119.0 500 1.11 285 123.4 500 1.11 305 132.0 275 .61 295 127.7 400 .88 305 132.0 275 .61 "Engine manufacturer's warranty does not apply at these speeds. SPECIFICATIONS FORD 300 GM 5034 GAS DIESEL Base Rubber Tire Base Rubber Tire MODEL 4E16S Mounted Mounted Mounted Mounted Height (with engine) ........... 53" 67.. ....... 51" .... 65" Length (with engine)........... 67" .... 109.. ........ 65" .... 112" Width (with engine) ........... 31 " 55.. ...... 37-1/2" .... 55" Net weight (approx.).......... 1300 Ibs. .. 1450 Ibs....... 1970 Ibs. .. 2170 lbs. Shipping weight (approx.) ....... 1310 tbs. .. 1460 Ibs....... 1980 Ibs... 2180 Ibs. PUMP Priming ................. Intake Manifold Primer ..... Hand Primer Seal ........ .. ....... Self-lubricating Mechanical Type Max. Size Solids Handled ...................... 9/16" ENGINE Make & Model .. .. ............ Ford 300 ............. GM 5034 No. of Cylinders.& Displacement ... 6 cyl. 240 cu. in. ......... 3 cyl. 159 cu. in. Fuel Capacity ............... Approx. 18 Gal. ......... Approx. 18 Gal. (Approx.) ... 8.8 Gal. per hr. ......... 3.8 Gal, per hr. Fuel Consumption, Continuous Duty ... @ 2800 rpm ........... @ 2200 rpm Starting Method .... ............. ......... Electric Ignition & Spark Plug Size ........ 12 volt, 18 mm .......... 12 volt, electrical Aluminized Steel Stainless Steel Exhaust Valves .................. Free turning ............... 18-8 Air Cleaner ................................ Oil Bath Oil Reservoir .................... 7 Qts. ............... 12.5 Qts. Cooling Method & Capacity ...... 20 Qts. ...... Radiator& Fan ...... 24 Qts. l SECTION 500 OAG E 31 Jail. 76 x �� r S , �.1•' � 1 „r �J�fS�k ST { ,h' rr� �"fiiJ• PUMPS AND COMPRESSORS DIVISION OF INTERNATIONAL TELEPHONE AND TELEGRAPH CORPORATION r MIDLAND PARK, NEW JERSEY 07432. (2011 4444900 LONGvIEW, TEXAS 75601 - (2141 753.7211 P STANDARD UNIT INCLUDES: PUMP: Self-lubricating mechanical shaft seal. Hand operated safety quadrant discharge check valve with 4" female threaded connec- tion. Flanged suction with 4" mating compan- ion flange. Intake manifold priming mecha- nism on the gas engine and exhaust primer on the Diesel. Special Irrigation -type strainer for suction line. Combination pressure gauge and water -failure cut-out switch. ENGINE: 12 volt electrical starting system, including battery and generator. Low oil pressure and high water temperature cut-out switch. ALSO AVAILABLE: Two wheel, 5:00 x 15 P1ItrUrIIdLIU 111US, LwU dUJUStdUIt; 5LIPPUf11111Y. feet and tow bar with ring -type hitch. Uses 6:40 x 15 pneumatic tires for GM 5034. • M ,4� ,:� FORD 30I]a 1,;. �, 5�HP @ 2800�RPMfc0ntinuaus duty k C ,1�� pp1'02y G1111.5034' DI ESE x " HP.@.2200'.RP '^�... } ; , W M,coritinuous d y _a. PERFORMANCE. FORD 30DGASiENG1NE i , Recommended Pertarmance. For ° Service..-�, . _;Intermittent <,� `�, r�'�R!" f A .S�1 MS l�I 'Continuous Service ;�:4 �,L- aYi'!Vil�'..+•. ,,�L�i:yr�i TW �{�'.1 +,'iMl�y 571Y ull.'Throttie,Operationl: ,." TOTAL HEADT.� rr'�aCAPACITY'``ka iTOTALyHEAD?s ' L CAPACITY*;� Including Friction Gallons! ��1,Acn3 In S, `�,`• Per Haur"`EET'P'S'I: -�, of IndudmgiFr(cGon',��,. r .,� ,.- Gallons, _Acre !n Per Min PoHour FEET : P:S.i.rPe'rMrn. 250700+`'r i R ' wi5a'`ai M2s ri1a8At' j00 1�t56a 275. 119 ;,670 %r ;'1:.49 ' LYt`27.5c<zT.1.s'r 680;r�1`50 F 300 A30 +,` 640 .,;�'�`d.. �i?,T:42 I r �300 ;x 860 ..M, .s�130�.',, si 325 :141 r605 � , x1 34 � 325.,� 141 �` 350' ''152�"570 t: t , ,P `1T2fi ' �q'350 :w ;15Z'�#;�y '+ 605 i34'�•; 375 `1 w • 's526 . �`^ , -1 T6 ? �37 1fi21✓ : W..665: Y'i ' 1.25 400 173' r.''476''1 06 '" ft' 173::r� ? 500W, ' �y}400ow t21z1 425 184 :4 200 �,.r.;':44 ' '�'425 Y , :',��ya1B4�200M , ....•. -. :,• y 11R1- ' i, { 4, �al *Engine manufacturers warranty does not apply at these speeds o , f i R State of North Carolina Department of Environment and Natural Resources James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director July 3, 2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED Gilbert Key Key Farm 596 Maness Rd Robbins NC 27325 ilk" T F, I IV 00 A4 2 'A# Ad0k%Nd1NhW!d�L1 ��� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 11111_ 3 2000 FAY I i EV i LLE REG. OFFICE Subject: Notification for Wettable Acre Determination Animal Waste Management System Key Farm Facility Number 63-4 Moore County Dear Gilbert Key: A letter dated January 15, 1999 was sent to advise you about concerns associated with Certified Animal Waste Management Plans and the method by which the irrigated acres within the plans were calculated. Only the acres that are wetted can be credited in the waste management plan as receiving waste application. Any acreage within the plan that can not be reached by waste application equipment can not be used as part of your plan. An evaluation by Jeffery Brown on 4/21/99 was made to review the actual number of acres at your facility that receive animal waste during land application. The evaluation of your facility has yielded one of the following two results as indicated by the box marked with an "X". Category 1: ]� The evaluation of your facility could not be completed due to a lack of information. Please contact your Technical Specialist to assist in providing Bob Heath the necessary information to potentially exempt your facility from undergoing a complete wettable acre determination. Please submit this information to Bob Heath, at 225 Green Street, Suite 714, Fayetteville, NC 28301, within in 90 days of the receipt of this letter. if you have any questions please contact Bob Heath at (910) 486-1541. If within 90 days you are unable to provide Bob Heath with the information you are automatically required to complete a Wettable Acre Determination as described by Category 2 below, within 180 days of receipt of this letter. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733.5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50%n recycled/10% post -consumer paper Notification for Wettable Acre Determination Animal Waste Management System Page 2 Category 2: ❑ Your facility has been identified by the Department of Environment and Natural Resources as a facility that may have overestimated the number of acres actually receiving animal waste. Therefore, some or all of your fields may be exceeding the allowable loading rates set in your Certified Animal Waste Management Plan. In order to resolve this issue, please contact a designated Technical Specialist to have him or her conduct a Wettable Acre Determination for your facility. The Technical Specialist must be one that has been approved by the Soil and Water Conservation Commission to conduct Wettable Acre Determinations. Many Technical Specialist with the N.C. Cooperative Extension Service, the Soil and Water Conservation Districts, the Natural Resources Conservation Service, and the Division of Soil and Water Conservation have received this special designation. You may also contact a private Technical Specialist who has received this designation, or a Professional Engineer. All needed modifications to your Animal Waste Management System must be made and the Wettable Acres Determination Certification must be returned to DWQ within the next 180 days. If the needed modifications are not made and if the form is not returned within the required time, DWQ will be forced to take appropriate enforcement actions to bring this facility into compliance. These actions may include civil penalty assessments, permit revocation, and/or injunctive relief. Once a Wettable Acre Determination has been completed, a copy of the attached Wettable Acre Determination Certification must be submitted to the address listed on the form. Please note that both the owner and the Technical Specialist must -sign the certification. A copy of all the Wettable Acre Determination documentation that applies to your Waste Utilization Plan must be kept at your facility. DWQ and the Division of Soil & Water Conservation Staff will review all documentation during their annual visit of your facility. An additional copy must by kept on file at the local Soil & Water Conservation District Office. Please note that if you install or modify your irrigation system, a designated Irrigation Specialist or a Professional Engineer must also sign the Wettable Acre Determination Certification. Please be advised that nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with any State Rule, State Statute, Local County Ordinance, or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact Sonya Avant of our Central Office staff at (919) 733-5083 ext. 571. Sincerely, Kerr T. Stevens cc: Fayetteville Regional Office Moore County Soil and Water Conservation District Facility File Revised April 20, 1999 JUSTIFICATION & DOCUMENTATION FOR MANDATORY WA DETERMINATION Facility Number Operation is flagged for a wettable Farm Name: acre determination due to failure of On -Site Representative: Part 11 eligibility item(s) F9 F2 F3 F4 Inspector/Reviewer's Name: r Date of site visit: t— 92 Date of most recent WUP: 5-a9—` 3 Annual farm PAN deficit; pounds Operation not required to secure WA determination at this time based on exemption E1 E2 E3 E4 —zoperation pended for weft a acre determination based ork2o P2 P3 lixigation System(s) - circle # st2. center -pivot system; 3. linear -move system; ationary sprinkler system w permanen pipe; oftstationary sprinkler system wlportable pipe; fi. stationary gun system wlperrnanent pipe; 7. stationary gun system wlportable pipe PART 1. WA Determination Exemptions (Eligibility failure, Part 11, overrides Part I exemption.) El Adequate irrigation design, including map depicting wettable acres, is complete and signed by an I or PE. I E2 Adequate D, and D2ID3 irrigation operating parameter sheets, including map depicting wettable acres, is complete and signed by ari I or PE. E3 Adequate D, irrigation operating parameter sheet; including map depicting wettable acres, is complete and signed by a WUP. E4 75% rule exemption as verified in Part Ill. (NOTE: 75 % exemption cannot be applied to farms that fail'the eligibility checklist in Part II. Complete eligibility checklist, Part 11- F1 F2 F3, before completing computational table in Part III). PART ll. 75% Rule Eligibility Checklist and Documentation of WA Determination Requirements. WA Determination required.because operation fails -one of the eligibility requirements listed -below: _.F1 Lack of -acreage which -resulted in over .application -of wastewater -(PAN) on -spray field(s) according to farm's'last two,years•of irrigation -records.-. F2 Unclear, illegible, or lack -of information/map: F3 Obvious field limitations:(numerous-.ditcher;Jailure. to. deduct -required : bufferlsetback acreage;-or_25% of total acreage. identified in CAWMP_ includes.:.:.-, small,- irregularly shaped -fields -- fields less than-5 acres-for.travelers�or�iess.than 2 acres -for stationary sprinklers). F4 WA determination required because CAWMP credits field(s)'s acreage in -excess of 75% of the respective field's total acreage as noted in table in Part III. Revised April 20, 1999 Facility Number Part Ili. Field by Field Determination of 75% Exemption Rule for WA Determination TRACT FIELD TYPE OF TOTAL CAWMP FIELD COMMENTS' NUMBER NUMBER1.2 IRRIGATION ACRES ACRES % SYSTEM FIELD NUMBER' - hydrant, pull, zone, or point numbers may be used in place of field numbers depending on CAWMP and type of irrigation system. If pulls, etc. cross more than one field, inspector/reviewer will have to combine fields to calculate 75% field by field determination for exemption; otherwise operation will be subject to WA determination. FIELD NUMBER - must be clearly delineated on -map. COMMENTS' - back-up fields with CAWMP acreage exceeding 75% of its total acres'nod having received less:than 50% of its annual PAN as documented in the-farm's previous -two years' (1997 & 1998) of irrigation records, -cannot serve as the sole basis for requiring a WA Determination. -Back-up fields-must:be noted in -the comment section and must be:accessible by irrigation system.* Part IV. Pending WA Determiriations _ZI/P1 P2 Plan lacks followjng;information:• ' o 4Jh Plan revision may satin 75% rule based.ort,adeTL ate'overall PAN deftnd,by � adjusting -all field acreage to.below'75% use:rate,-. P3 Other (ielin process of installing new Irrigation -system): State of North Carolina . Department of Environment and Natural Resources Division of Watei Quality .' Non -Discharge Permit Application Form (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) ` General Permit -Existing Liquid Animal Waste Operations; The following questions have been completed utilizing information on file with the Division. Please review the information for completeness and make any corrections which are appropriate. If a question has not been completed by the Division, please complete as best as possible. Do not leave any question unanswered. 1. GENERAL INFORMATION: 1.1 FacilityName: Key farm L2 Print Land Owner's name: Gilbert Key 1.3 Mailing address: 596 Maness Rd City, State: Robbins NC Zip: 27325 Telephone Number (include area code): 910-464-3507 1 A County where facility is located: Moore L5 Facility Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): Farm is located 4 miles West of Robbins off of 705. 1.6 Print Farm Manager's name (if different from Land Owner): 1.7 Lessee's / Integrator's name (if applicable; please circle which type is listed): 1.8 Date Facility Originally Began Operation: 01/01/89 1.9 Date(s) of Facility Expansion(s) (if applicable): 2. OPERATION INFORMATION: 2.1 Facility No.: 63 (county number); 4 (facility number). 2.2' Operation Descrip n: Swine operation u - eF ever to Finish 2940- Certified Design Capacity Is the above information correct? yes; no. If no, correct below using the design capacity of the facility The "No. of Animals" should be the maximum num er or which the waste management structures were designed. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals Wean to Feeder Layer Dairy Feeder to Finish Non -Layer Beef Farrow to Wean (# sow) Turkey Farrow to Feeder (# sow) Farrow to Finish (# sow) Other Type of Livestock on the farm: No. of Animals: FORM: AWO-G-E 5/28/98 Page 1 of 4 63 - 4 3. 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 23.5 • Required Acreage (as listed in the AWMP):� 23.5 2.4 Number of agoons storage ponds (circle which is applicable): QL 2.5 Are subsurface drains present within 100' of any of the application fields? YES or NO (please circle one) 2.6 Are subsurface drains present in the vicinity or under the lagoon(s)? YES or N (please circle one) 2.7 Does this facility meet all applicable siting requirements? (Swine Farm Siting Act, NRCS Standards, etc.) (Swine Only) YES or NO (please circle one) What was the date that this facility's swine houses and lagoon were sited? What was the date that this facility's land application areas were sited? REQUIRED ITEMS CHECKLIST Please indicate that you have inc!uded the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original and one copy of the application for General Permit - Animal Waste Operations; 3.2 Two copies of a general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied; 3.3 Two copies of the entire Certified Animal Waste Management Plan (CAWMP). If the facility does not have a CAWMP, it must be completed prior to submittal of a general permit application for animal waste operations. The CAWMP must include the following components: 3.3.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility. 3.3.2 The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) 3.3.3 A map of every field used for land application. 3.3.4 The soil series present on every land application field. 3.3.5 The crops grown on every land application field. 3.3.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP. 3.3.7 The PAN applied to every land application field. 3.3.8 The waste application windows for every crop utilized in the WUP. 3.3.9 The required NRCS Standard specifications. 3.3.10 A site schematic. 3.3.1 1 Emergency Action Plan. 3.3.12 Insect Control Checklist with chosen best management practices noted. 3.3.13 Odor Control Checklist with chosen best management practices noted. 3.3.14 Mortality Control Checklist with the selected method noted. 3.3.15 Lagoon/storage pond capacity documentation (design, calculations, etc.). Please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 3.3.16 Operation and Maintenance Plan. If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. FORM: AWO-G-E 5/28/98 Page 2 of 4 63 - 4 Applicants Initials Ze e_- Facility Number: 63 - 4 Falcility Name: Key Farm 4. APPLIC kNT!� CERTIFICATION: I, (Land Owner's name listed in question 1.2), attest that this application for (Facility name listed in question 1.1) has been reviewed by meAd is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Date 5. MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed iri question 1.6), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate an comp ete tote best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as ' complet . Signature _ Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION NON -DISCHARGE PERMITTING UNIT POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 733-0719 FORM: AWO-G-E 5/28/98 Page 3 of 4 63 - 4 ems' ,I / 5 girt JJ— /Tn P alit iW WT 'f% �• IW9'w 1t41 zz Jew>r S / ! �0. 7 r • ~ /• 1 ww 62Z1 'S 5 Lrll I 6Ell• loll a I® N / 6ti l ... f: a• r BRT f• 1 J• 4 `-. ` VT /,- • 6 !' -•Mt art Ill ( 1 a_ t % IYMT /' AN�ili • r , JVO Pimwes �1 1 W 1 ark/ .� �H1OW T.-�. / WEI 1 / N p� Ie 1 aril •� / P �n mw r w, 'I % SI Writ .•! •� Lail 4 t to I , J•1•, !• / ILr .. 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I WO w vL94 Ir9 art LBrI \ 6L►� ) ^ J ® 1�.' 1.-/ BL91 S100J ` 0L41 ✓r. 1 r r�1 p[tl .f 9LYFar 5 •. 5i i� Mot 5 .13 K9l v' /�� •- '"� '(• v. r � 6 i1 l • - �/7�Q '\ burl O. \ \• b 4rl 'r O�SI wpu•N7 art V 1 n / •; V 1' �• Lrtl 4 - y 9�1 .1 / sl►{ V 1 \ ttil r2rl t Y l PLl r- •• , N ,11 t9tenk i1 Z$r b'1�r'+'I�•-ir.�nn , I sly EOOI • it t r- MT IE9 r*� v - Iv.rJ i•.�1r B7)1 4 ' G, �f J. • 41�1 1�91 a d 9 O Wt Ltl � n • ( 1 rl Z ../ •' `•. — / M � -•a,—Ft .. � �� �'• J•, o9I o91 �N41'1° •'S � f 1 [wl \•'�•• � 'ua5 IST r `"�I i »'�,��'009 4 • 491 �. I�il l9fl r9r 1.I �/ ( tot 4, ' • 9� owl ! w � • , 1 1� O y 4'l � - 21v €o3T iO � WwW •\ _ a 1 0^3 W V H 1 V Hr3 �� I A l N n O o a H d 1 Animal Waste Management Plan Certificatiogl-'.' (Please tvoe or print all intixm:ttion [lint does nix require n si3nmure ) E�ctsttnQ ar}'Nevi::.:.;>or: Esc anded....,:( lease•clrcie.one?:.::;;:?.17-11 ;i General Information: WATER QUALITY Name of Farm: KEY FA f�m _ FacPity 'off. G3 --__4 Owner(s) Name: G I Ll3 �.fZT KEY P13en��vo.` I I 464 - 3507 Mailin2:address: 0(o MArn)ESS Rd., Ro Blos y NOM4 CARGLIMA , 2-73ZS .Farm Location: County Farm is located in: Moo RE Latitude and Longitude: 1 Integrator: Please attach a copy of a county road map with location identified and describe below (Be specific: road riames. directions, milepost. etc.): 4 m„iLrz,5 N UT OF RoBgims OFF _H W "705 OOperntion Desrrintion: Type of Swine No. ofAnbnals Z Wean to. Feeder $LFeeder to Finish Q Farrow to Wean 7j Farrow to Feeder * Farrow to Finish Gilts u Boars Type of Poulin• Z1 Laver J Pullets No. of Animals Type of Catrle J Dairy 0 Beef ,Vo. of .Animals Other Type of Livestock: Member of Animals: Acreage Available for Application: 2 3 .1., S Required Acreage:. 23, S Number of Lagoons / Storage Ponds: Z Total Capacity: 16230 SO Cubic Fret (0) Are subsurface drains present on the farm: YES or NO (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) *Jk 111 k use ljl ljl tw*WiMyt*�!*ye*k%h***1R*�**�M7Mx.wrMkl}11kW1k Ik Jk Ne+h�.1R�.k 7F�M*h���*;e M7is.sl�aia��,y 7k %�k we rtlF *1K Ijt��*K/k Owner / -Manager Agreement I (we). verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintepance procedures established in the approved animal waste management -plan for the farm named above and will implement these procedures. I (we) how that .any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surt'ace waters of the state tither directly through a man-made conveyance or from a storm event less severe than the L %-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that runoff of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the loaf Soil and Water Conser-vadon District. I (we) know that any modification MUSE be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires--vvritEen•nodficadon to.DE:i�I or a new. certification. (if, the. approved . . plan is changed) within 60 days of a title transfer.. Name of Land Owner: GILBFJZT KEY Signature - Date: Iz- R -V7 _ Name of Manager(if different from owner): Signature: Date: A%VC •• August 1. 1997 Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certifv that the animal waste management system for the farm named above has an animal wasr, management plan that meets or exceeds standards and specifications of the Division of Environntental �•Iana2eme (DENI) as specified in 15A NCAC 3H.0217 and the USDA•N.atural Resources Conservation Service (MRCS) and/or titit. North Carolina Soil and Water Conservation, Commission pursuant to.15A, NCAC 2H.0217 and 15?► NCAC 6F .0001- .0005. The following elements are included in the plan as applicable. While each; category designates a technical specialist who may sign each certification (SD, S1, WUP, RC. 1), the technical specialist should only certify parts for which they are technically competent. II. Certification- of Design A) Collection. Storage. Treatment System Check- the appropriate box M Exi ring facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity: storage capability consistent with waste, utilization requirements. New, e.Npanded or retrofitted facility (SD) Anlmai waste storage and treatment structures. such as but not limited to collection s� ds stems, iagnons and pon. have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist, (Please Print): AORE2T T PATE.-TR. Affiliation CS Date Work Completed: Address (Agency): (aoo I M CS S us N . Phone No.: ?o4- (a 37- 2,400 Signature: Date: IZ-9-97_ „ B) Land Application Site (WUP)_ The plan provides for minimum, separations (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): --&YL— -L 4; 1 AfMiation , N Er's._ _ Date Work Completed: Address (Age ): P D .gay 96 9 Orc Phone No.: 51 D - 24 7 _ 2 � Signature: Date:_ ,D-- 9- -2 C) Runoff Controls from Exterior Lots Check- the appropriate box l Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ;T! facily with exterior l (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by MRCS. - - Name of Technical Specialist (Please Print): I�Sa$E I�Z 7. ATE r7R.. •- . ASfiliadon N RC S Date Work- Completed: Address (Agency): (ago WEST 1NNES Sr. f 5ALlS5VP.Y, 4; C. Prone No.: D o0 Signature: Date: 1 !!o A«•C - au;use 1, 1997 J D� Application and Handling Equipment Check the appropriate box . •,� - - r►r e�c 'nQ .. v w' x-. t' w 1' 'n e i (Wi;P or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with eusting design charts and tables and is able to apply waste as necessary to accommodate the _ waste management plan: (existing application -equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates. a schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). rt ; +env, exolnded. or existing facility without exisring wnste anvliSatinn eauinmem fair srrav irrigation. (I) Animal waste application equipment specified in the plan has been designed- w apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established: required buffers can be maintained: calibration and adjustment guidance are contained as part of the plan). Z gw, expanded nL;Nisting racility without eX.isting waste anplic ation ecuinglent (or land tpreadinn - ti cprwv irrigntiolL(WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing of applications has been established: required buffers can be maintained; calibration and adjustment guidance are -'contained as pan of the plan). ; Name,of Technical Specialist (Please Print): 8 u mea T. P ; . Affiliation N RC S — Date Work- Completed: Address (Aeencv):.6 o Sr., Ausikupvr., C. Phone No.:704 - (o37- 2400 Signature: Date: 12 - 9 — 97 E) Odor Control. insect Control. Mortality i4tanneement and Emereencv Action Plan (SD Sr. WUP. RC or D The waste management plan for this facility includes a Waste Management Odor Control Checklist. an Insect Control Checklist, a Mortality Management Clieckiist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Ag 'on Plan are complete -and can be implemented by thi facility. Name'of Technical Specialist (Please Print): a. Affiliation U K ('__S _- - Date Work Completed: Address Sionatun to vo.: TZ42 7 = S/23 •F) Written Notice of New or Es andina S�%ine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21. 1996. If the facility was built before June 21, 1996, when was It constructed or last expanded I (we) certifv that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners _who own property located across a public road. street or highway from this new or expanding seine farm- The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and'a list of the property otivners tiotified is attached. Name of Land Owner: Signature: Date: Name of vfanager (if different from owner): Signature: Date: august I. 1997 3 •, III. Certification of Installatio71 A) Collection. Storage. Treatment Installation , New. ex anded or retrofitted facility (SI) Animal waste storage and treatment structures: such as but not limited to lagoons and ponds. have been installee in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature:_ • _ _ - - Date: B) Land A lication Site (WUP) Check the appropriate box X The cropping system is in place on all land as specified in the animal waste management plan. ;..I Conditional Approval: all required land ai specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegctation as specified in the -plan by (monthldav/vear); the proposed cover crop is appropriate for compliance with the waste utilization plan. 0 Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared land within 30 d of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print): 14 L)I T Affiliations RCS _ _ _. Date Work Completed: Address (Agency): br�Q*WesT 1 NnlEs_Sr.. SA u 5&I,�R.`(_C. Phone No.: 704- 63-1 - ZOQ Signature: P41 This following signature block is only to be used when the box for conditional approval in III. B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan. and if appropriate to establish the interim crop for erosion control. and will submit to DEN[ a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DE..M. Name of Land Owner: Signature: _ Date: Name of Manager (if different from owner): Signature: _. ...—.,_ �.. .. _�-. Date: .awC -- Aucust 1. 1997 4 C) Runorf Controls from Exterior- Lots (RC) Facility.with exterior lots Mediu;is to minimize die run off of pollutants from lounging and heavy use areas have been installed as specified in the plan. For facilities without exterior lots; no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) Application and Handlin_ 2 Equipment Installation (WL'P or I) Check the appropriare block - Animal waste application and handling equipment specified in the plan is o:: site and read: for use: calibration and adjustment materials have been provided to Elie owners and are comained'as part of the plan. ;.1 .animal waste application and handling equipment specified in the plan has not been installed but die owner has proposed leasing or third party application and has provided a signed contract: equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained; calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Z Conditional approval: Animal waste application and handling equipment specified in die plan has been purchased and will be on site and installed by (monEh/dav/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustnienE guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): TR. Affiliation C S Date Worm Completed: Address (Agency): o0 Wegr 64rfQ S-r SA s Phone No.:7o4 -637- ?4+0 Signature: �s.�. Date: 1 Z - 4 q The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have commined to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DELI a verification of delivery and installation from a Technical. Specialist within I5 calendar days foilowina the date specified in the conditional. certification. I (we) realize that failure to submit this verification is a violution of the waste management plan and will subject me (us) to an enforcement action from DEYI. Naame of Land Owner: Signature: _ Date: dame of Manager (if different from owner): Signature: Date: E) Odor Control. Insect Control and .Mortality Manaeement (SD. SI. WLTP. RC or i) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the PI has'also"bee-�i installed and is operational. Name of Technical Specialist (Please Print): �IJ. ' Affiliation Date Work Completed: Address (Aaetjry): P �. � �_ �rr�i i� A) 05732.7 Phone Vo. O - 7 s!F2 Signature: %VC -- .august 1. 1997 Please -return the completed form to the Division of Water Quality at the following address: ' Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0533 Please also remember to submit a copy of this form along with the complete Animal Waste . Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. WC -- August 1, 1997 6 / „• . 1 Fri '-r - F r act / 1 1 �'CO3 HC' ' air l � : /a. 4 �•. , �• ;1 H11 •4 + I,AW W E n Lrl1 Sr—i• 17 \ / ZVI -I 1 ~� ,1 ZE—L, \ L r I f 4 LOW1/. ' 6 WE ! MI/e, Lw . 1 1 / b . L y 1. 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DESIC�h1 T,$,F�,�jrMElllTr VnL�ME ' (3noO_MEAD) ( )35 Cu. r-r/ffeAO 05, 000 Cep, 0". A MANUPE WASTC WATER .0 3200 hr_f Arl ) ( 1. q 6AL /HfArA JoLi ) (I BO UMJ) 10 107 O CU. FT. qs GAL ICU. FT, r B. NORMAL 'PRECIPITATIW LESS EVAAORATIOAJ WJ 'PONb SURFACE IPRFciPirArRa,u APRIL - 3,q3 MAY. — q, I?- Tu. pi f- - q, 37 Su.'s.. y - q.. 73 Arm - 4.71 .08 EVAPORArrok) 1" Yr , x 20, 50,E 1 xMo/Y R 2.5. y K" - 20. 5c "= q. q y " SURFAcc AUA 10610e Toll RIM of bAM = yG ;z,10 SO, Fr q 4, 2-2-0 SOYT, x 19,0 2 7 C U. Fr. 1� III l�r kkGOO&J �2 SOP-rAc`z AizE;A IN!IAt TOP- F Ism of (AM 5o FT' y.9u r) ( 50, 6Dg9 sQrl`ir _ 20,B6-7 Co. Fr, -I21N/Fr C. Z 7 YR — 2.y tix PRECIPITATIO)J OICJ �AGOO&) SURFACE I5 yR - zq ►iR _ (0,51, :oc ru�ri!oi: c•«t�r � �. � � �(� "r of AFLtC['E'. J{ . -- _ 1t1_o_RTH. CA Ro'trNA �rLRtRT MAY - M oo.R.�. Ca0�Ty�_ —S,l._ZE._-i-A.CG00N - ,C,`.�25 Y�2 -_ �!�_H.R���?R�.c�PrTAT►otii �.AGoo�iZ2a s4.Fr _ 25d3iD cuk FT �:AGoa►v 2 1 50,689 SQ.Fr. Z'7 457 cu. Fr. � . im ItFT! I TDTA L VOLUME, A]£CDEDz 598, g57co-Fr. VOLOME W EAISTios LAGOoOS RT oVE2F,-OLJ £c,eUArlOAJ LAGoWJ 295,9iq.' cu. Fr. _k-AGoo1J '*� Z 3Z7,88< cu..;:r. z3 OS cu FT: Ex,s-r wq LAGooOJ %IOL uME 67-51805 Oeebm l-JN4400AJ Vot-Umt 598 ,g57 fYTP-& U4LUM4. 25,348 CiA Fr. LA,oo VonUME OK COMPUTATION SWEET SCS-1_NO-527A REV. 9-69 U,S. rrII RTPAENT OF AGRICULTURE Sol iVSERVATtON SERVICE _ D13 TE jJ06 NO. __- Z14�itR__R>rc�..ITr4 q o0►CJ ! } .._ 1 .. z5,0.3.10 _ e�,: Fr _ _' y 5 71 e,u ET I"j-oTAL [u�►C��T._'T'o_5 Ta!eE_'._� . 15�2 _A_R'£ __D .�1-SAG-ooN, !-_ AT ,E_LeV6T10A3__.e.�l, 5z� 9..3 C6,_Fr_,,3,5(oa1sq r-r_ L,_2REgoA�taf-_ _ 2:. 2 a_r _S.TAP—T puM..P. E LtV, ..._.� h•�-I_�� _I � � _ I � � r45-� / r l'A R. rl�. S M. I _. �.EC7_._. I WASTE UTILIZATION PLAN Producer: Gilbert Key Location: 596 Maness Rd., Robbins, NC 27325 Telephone: 910-464-3507 fiype Operation: swine Number of Animals: 2940 Feeder -to -Finish (D-ign capacity) The Waste from your animas facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields, where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply Waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre peryear. With special precautions, waste may be applied to land eroding at up to 10 tons per acre' per year. Do not apply waste'on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters. which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the Value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. J U N 3 2002 i .'Lj;,j•plSCHARGE PERMITT!`fCi l `G�A�°I'�IITII,I�Afi'YCiNYT,AN AMO[W OF WASTE PRODUCED -PER YEAR (gallons, cu. ft., tons, etc.) 2940 animals x 0.034 ad -in. waste/animal/year = 100 ad.-in./year Reduction in volume from attached letter = 30% Vol/Head = (0.034 ac.-in./HD/year) (70%) = 0.0238 ac.-in/HD/YR Total Volume = (0.0238 ac.-in./HD/YR) (2940 Head) = 70 ac.-in./Yr. AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR Reduction in Nitrogen = 20% (See attached letter) PAN from P.S. 633 = 68 lbs./ac-in. (68 lbs./ac-in.) (80%) = 54.4 lbs./ac. in. TOTAL PAN/YR = (70 ac-in.) (54.4 lbs./ac-in) = 3808 lbs. (See attached for Volumes of Solids) Applying the above amount of waste is a big job. You should plan the and have appropriate equipment to apply .the waste is a timely manner. The following acreage will be needed for -waste application based on the crop to be grown and surface application T04I: ACRES OWA. rM- jFVRODUCER Tract #' field # Solll - Type Crop tbs. N* Per Ac. Acrm Lbs. N Utilized Month of Application 12�2 1. SGK B FE-SCUE (RYE) 4oxso- zoo 2.81 562 Feb. - APRIL. Aare.- Nov. '+ . 1JgsdN U FEScciE 4ax50 = 200 13.3 S 2b70 FEB. - A PR,I ►- Auia. - Nov. 4A NAsoN D BERmubA 3.5950 = 175 3.50 413 AppuL- Au G. _r0 ,TA L j RIZ &ATGD = 3 8 45 SOLID (Se A-rrAC141ED SHECT 5 NAsoND FEscos 4ox50-too I3•b3 272.(o Fee — A PIU.L q _ Nov T TA L oUgiS SPR D = 2l 2 (o This N is frcm animal wmw only. If assonants from other %—= such as waimiYtzal fm till = ash appU4 tbcy most be zco=n td fix. N must be b&,;cd on re4inic yield cznoccetion. �LQM T'ho appLk3d c is c wdosscd that P and K may be ova applkd while meeting the N requatmeam Swig in 19% tbo Cast Zono Mm=gcment Act wW rrgoI a farm= is some Last= caanti= cfNmth C=El = to hm a nuhic= mamgan*catpiaa that addm= all antruats. This play onty Ld&r=c3 Nitsw= i 2 J U N 3 2002 k0K-DISCHARGE PERWI T TKIG: _ O6/14/02 09:51. V9109471253 Moore SWCp (r� lbe e I- n R 002 N�oo rL D • } Cvv VOLUME'S OF SOLIDS With the solids separator - volume of solids per week is 538 cu. ft./Week (538 cu. ft./week) (52) = 27976 cu.ft./yr. - (27976 cu.ft.) (35 lbs./cu.ft.) = 489.6 tons/yr. 2000 lbs./ton Amount of PAN per year: (489.6 tans/yr.) (4.9 lbs./ton) = 2399 lbs./yr. r._ / h �7, y hc�2 " f` �c,,rr Z 1nr'A � c pv S 1 SUN 14 MM ,4 r,ION,OISCHARGE PERW3'f"7?":G O L-:P VOLUMES OF SOLIDS With the solids separator - (538 cu. ft./week) (52) = 271 (27976 cu.ft.) (35 lbs./cu.f. 2000 lbs./ton Amount of PAN per year: (489.6 tons/yr) (3.8 lbs./toi :ek r J U N 3 2002 k-'ONI.-MSCHARGE PERW.,'Tl';\}[; rt 0 W- A C14 Grower- Key, Gilbert Copies To: County Extension Director 596 N12ness Rd. USDA -MRCS -Moore Robbins, NC 27325 Chfistenbeny, Tom WasteAnar RP-hort USDA NRC.S-?400re ysis '61r Farm:63-4KeyFamis PO Box908 Carlhage, NC 28327 1/26/99 Moore county Sample M.I.- N P I Ca 99 S Fe Ma Zn _ C6 B Mo CI C TOILd 939 M 119 1447 145 24.4 42.8 9.67 1.34 5.79 7.12 1.02 by -IV M M M L M M L M M M r, j Code: _N114 Na Ni Cd A Al so - Of SS ON DAM CCE% Ali A-- -X03 494 7.69 Description: OR-N Swine Lamon Sludge Urea M nw g , g CO t Sande P K Ca Mk- S Fe M" zn Cu B A a C N41 20847 M 10139 7631 13370 4106 2127 592 165 348 490 17.7 IN-N M H M N M M M ff H N Waste Code. -NH4 SSS -IV03 Na Ni Cd Pb Al so Li P—H SS C.-N DM% CM ALE ions 2379 29.64 Description; OR-N Swine Surface Scraped Urea I M .F JUN 14 NON -DISCHARGE PERV,1-17it� G 0 to u: as 0 NCDA Agrwomic Division 4300 Reedy Creek Road Raleigh, NC 27607-6465 919 !B-2655 Grower: hey, Gilbert Copies To: 596 Maness Rd. Robbins, NC 27325 E) :. ..��w stAnalysisRe-hort Farm: 4/26102 Moore County Sane le n o. Laboratory Results arts per million unless otherwise uoled - .: - Sample ID: N a K Ca MR S Fe Mn Zn Of B Mo 13 C GK1 Total 1004 117 1864 134 28.9 36.8 10.0 1.10 3-70 6.50 2.42 IN -N waste Code: -NN4 Na Ni Cd Pb Al _ - - Se LI PH - - SS CN _ DM% CC&% Ab � - ,Wsl -NO3 519 7.78 - Description: OR -IV S►ille l.agoofl L' . Urea Recommendations: Nutrients Avail le for First 6i3"' = ' 1bo000 gallow Other Elements lbs11000 allons Application Rdbod N P205 X20 Ca Mg S Fe . Mn. Zn- Cu , B Mo Cl Na Ni Cd A Al Se Li ]rrigaiinii 4.2 1.6 14.9 0.78 0.17 0.22 0.06- 0.01, 0:02 ' 0404 0.01'.. 4.3 Sample Info. Laboratory Results arts per million unless otherwise noted) Sau:ple /U• N ? K Ca M S Fe Mn 7ai Cu B Alo Cl C GK2 Waste Code: ' ALS Description: Swine LaLoon U . Total 215 IN -N -NI14 -NO3 OR-N Urea 66.1 1501 121 27.0 23.9 4.28 0.39 1.07 2.19 1.97 Na Ni Cd Pb Al Se Li PLI SS CA DM916 CCE% ALTs Ka ! 473 8.48 Recommendations: Nutrients Avaitable For Firs! Co ' "'` '" I s/IlJ00 ailaix� Other Ele�neuts tbs11000 allons Apliticalion dfclbod Irrigation N P 205 (i 20 0.89 0.88 12.0 Ca Mg S Ave Mn 0.71 0.16 0.14 0.02 (`` Zn . Cu 0.01: = 0.01.. B NO Cl 0.01 Na NI Cd 3.9 Pb Al Se J HECEIVED WATER DUALLY SECTION 3 ' 1 ' JUN 14 2002 NOWDISCHARGE PERMITTING N DA Aeronomic Divisinn 4300 Reedv Creek Road Raleigh_ NC 27607-64165 f419) 733-2655 Grower_ Kev- Gilbert Renort Nn: WORIM Pip 2 1 Sam le Info. Laboratory Results (pa ts er million unless otherwise noted). Sampte 1D. N I P jr Car M S Fe Mu Zn Cu B Ata Cl C GK35LU Waste Corte. ASS Description. SIVille LakOOn Sludge Total Jet' -N -NH4 -NO3 OR-N Urea 19951 11949 11351 17886 6563 1622 1010 221 388 383 31.0 X1 Ni Cd A At Se li H SS C•N DAf% CCE% ALE(!arts) 2865 20.66 Recommendations: Nutrients Available for First Cr,60 lbs/ton wet basis Other Elements ll s/ton toot basis .Aliplicalio, AJetLod Bmidatst 3.8 P 205 K20 Ca Mg S Fe Mn _ 7.9 4.5 5.2 1.9 0.47 0,29 0.06.':. _ Sn Cu 0:1 i - T' ^ A:1 i " Li 0.01 . Mo Cl Na Ni Cd .1.2 A Al Se Li a L) a� L O O w u m LO N ti 0 En M rn 0 fir-0F1VED CY1G1� W A� �f}_ C2f.f J,1_l�''J ,.• C .�..-r� ,.- --- I�ON_D►SCHARG� pER1 1Tf1" FROM : W I LSQN SWCD - W I LSO" F4RCF PHONE NO. 2522375147 Ian, 20 2093 09 : 35AM P2 Nort', 'aroiina Cooperative Extension Service NORTH CAROLINA STATE UNIVERSITY COLLEGE OF AGRICULTURE r& LIFE SCEENCES MIM"Aent of Biologic!! Ind Agricultural Engineering . BOX 7625 + RlWO, NC 37695-7625 a Tol, (919 ) 515.2675 - FAX (919) 515-6772 Interact; jim_baritarQawu,odu a Ca Wac ., Jb%ftr@"j1one.nciu.wu a Vaiee Mail: (919) 5%.4,4M September 30, LM Mr. Walter F. Earle Agri. Ext. Agent 1806 S. Goldsboro St. Wilson, NC 27895-3027 Deer Walter Following up on our phone conversation today, I am forwarding recommendations on the nitrogen reduction associated with animal manure solids separation. A survey of the literature indicates that for most mechanical separators a solids reduction of about 25°10-30% is expected, and for gravity settling basins that are properly managed up to 50% of the solids are removed. Associated nitrogen reductions range from 1.5-2M for mechanical separators and about 33% for settling basins assuming proper cleanouts and management. The nitrogen removed in the solids would be mostly in the organic form since ammonium -nitrogen is soluble in the liquids. I hope this information is helpful and if you have further questions, please contact me. Sincerely, e, James C. Barker , Extension specialist Biological and Agricultural Engineering encl. Rmplayment and program oppmMidew xrr offemd to all people ngardlest of race, color, zmhonW ongin, cent, age or handicap, North Caroltea State Ueivenity, North Carolina A&T State Univenity, U.S. Dapat n Mt of Agriculture, and local gotiernMrue eeopendng. J U N 3 2002 t :•,tOi,,�-DISCHARGE PERItilfTPA Rl— WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must b?. attachea) (Required only if operator does not own adequate land) (See Required Specificalion 21) Tract # Field # Soil Type Crop Lbs. N* Per Ac. Acres Lbs. N Utilized Mouth of Application * See Footnote for Table 1. TOTAL TOTALS FROM ABOVE TABLES ACRES Lbs. N Utilized Table 1 029 7 l Table 2 q TOTAL 33. cal �p,s Amount of N Produced Surplus or elicit �9LO� . ,S NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. 3 WASTE'UTILIZATION PLAN See attached map showing thefields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION Field No. Acres Soil Type Crop Maxi.mnm Application Rate ( InMr.) �mIIm application amount per irrigation ( Inches ) 1 2.81 NRsoN B FES c u it D. 4.0 0.7S 13.35 NasaW D FEscuE O.40 0. 75 4A 3.50 NAsoND 78ERMUDA 0.40 0 75 T= TAEU IS NOTNEMM IF wASIB is NOTBE NG APP= BY WMAT[ON, HOWEVER, A SM A6 TABLE WILL BE NMDM FOR DRY 1J= 00.=2MY. Your facility is designed for 18o days of temporary storage and the temporary storage must be removed on the average of once every ( MONTHS. In no instance should the volume of waste being stored in your structure exceed the level. of the start pump marker. Cali the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. NAR.RAT'IVE OF OPERATION. - This is a revised waste utilization plan that reflects the changes in which the sludge is handled. Instead of the solids being hauled off site, the landowner spreads the solids on land that he owns. The solids are spreaded on field #5. 4 NON -DISCHARGE PEWIT, WO-1 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to the assessment of civil penalties of $10,000 per day by the Division of Environmental Management for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall .provide NRCS with a copy of a written agreement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the Iife expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RS) or an Alternative Conservation System (ACS). If an ACS is used the soil Ioss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to `Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. [See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.] 5 J URI" � L,.' h DISCHARGE PER&71i s'I�a WASTE UTILIZATION PLAN REQUIRED SPECIFICATION 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does -not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and provide uniformity of application. 8. Animal waste. shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall not be applied on actively growing crops in such a manner that no more than 20 to 25 percent of the leaf area is covered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for Ieaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. [See Standard 393 - Filter Strips] 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist." Animal waste should not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 0 WASTE UTILIZATION PLAN REQIRED SPECIFICATIONS 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18.If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., .should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on. crops for direct human comsumption it should only be applied preplant with no fiu-ther applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment Iagoons. Pumping shall be managed to maintain the liquid, level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds.' 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soil shall be monitered and alternative crop sites shall be used when these metals approach excessive levels. Ph shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for rive years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. HiECOVED 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. J U N 3 2002 7 i WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT NAME OF FARM:. OWNER/MANAGER AGREEMENT I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface wasters of the state from a storm event less severe than the 25-year, 24 hour storm. The approved plan will be filled on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. NAME OF FACTLI Y OWNER: Q,2,4 ee:! (Pt=c print) Signature: - —Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Pi=c Print) NoQEpT T f?- Affiliation: US Address (Agency):_. 9 oA CiIC. 2s327 Signature: Date: 5- 28 - 02 8 1' r yyitt r .r4- �' ''-a'I.'w�' y _ 1 'r- r i F, V R,y . f�N4 ' P7A fr1 YlL` ! 3 r i'r-.$�j'R}I��,1�y�i'.D' �j�y�,y'p`i''�• R 5�74v¢ rjc � u - e 7 fl]ALr` " rf yS5 C�ry�!r y 1 R �.Jl"` i -F $ 1SkF; ��t � G-. 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'. ._ys '�` ' ° 7'�'. xf rb.Y ''r'"�". �'j ,?'.' l.l� T�1' f.{�iH���;�„ ��'.,*�`"�-,�Y�,�%`�g'�., �`- �`� r ;�I.�?I '�S�- � '""`" (-�r { Y �� �..1?.,1%,L' �4i`�i„�i�t �P.�• . 1 _ u } , u ry � � , j. �{itr. 7 'w••� N p , r.?.,7_ >t t�.f - �F � r s1J# '"r i 1 i,�� Y' ;�, `�A - 1 5r .i�� �t jf ��}� 'i• i`h - s•.}, ;`+p. 11'$?';r , ' ' �Iy r37 •1 ; a �••fi«�O �'ri'K 1^?fL39: •}'� rt,�-'+. '9M i Ap c.,Vt! ti .:c tt Sr•V' r ^ �1 ti t ��f� �! .i.':�,'•�1�''y' I�!" r a ,r�;y0-­4 ' ,R- .r - T �ri� y;,�-- �`'r' r .l1,�s �f �? _. '`^ x '•R.rj r ii �j • •,,, ff �: ,�.. � �,� s• i .rrl �,'���y.[4� t � j41t1 3 r 1�� � �' ( "�+.r fi' � v qy j''. ,; i.� Y��� � r /�M"'f1.- � YS f � R.,, Ft��i. k � i � �l'�- F' �/�•.� el h.C'�•�'- pOfR-Y.-R Y.� r ��.� VhRlil `RYA III j' R � _ F• �� j 'i'llT�� � `1 ;�}`,',r•�, f- * SIy,,'�., ,�T-: I -dyR' JYL "•At'.. �•. (' i Ir• r Sr� t ti i.r '�' �R yr � .•"r. ��,��, �` i�S�r ��i l�',�� ti. !P �� .i f , i �R�!L �� , 'y'."r��:�+d.l °' '�+ � �' < w� r� •fl7 r Cx ti ?'D "1Q + + �-'rf3'', V / � ;f�j� ,r �'.,' � 3.,� + �%{. MN��• }l•7,1w _ �'L' `'. ,"�t} -,�rc ` � �"����'�. ifs. � jitx�A�� '. ��` ���,��5 �d,, y .. 6rr �T r r " [ " � �i r �/ i r• s a' 4i'' '•'1 �,• � rA1�'�`• - i'1�.:d � paY3- �,�k, -�;hy� i •ri. ha'7 �. d�..t'1, �' s �l'i� R.' pf t fi''. �T �. F � '�-^i�t': � a -'' Cot F{+f'ft � f�tc5r '�•� �.. ,} ° t. .FC {� �., fal� - t r�-�`F`�'t. � �-.�, i �1� 1s�'�P:+'' t «vim _ _`I,r��. � Ti r�9.Y•!+'E; .Stun r 'i#- i1`:; r I,j 5t144 ` _ `41 9 ..�+ t%ii P 'i�:'ka• a�ny' Cit x p� "•s� II °I°' fv'• N �, �r `�1 `yy,�.?��, �,f f 'F` a r ^.� � _ k TlY- r ' r . � �t �• r" `� '�v `l, 'k A, •,�- Y'. � t 3 + , , 1r + w" " + f '" '�ru 1 �I iir u !j,,rppA1, Y�/ri� r,'.^'✓�c• � yz + f.�••Rl�i rG'F,; r 'i a WASTE UTILIZATION PLAN 10�A" Producer: Location: }_ L RECEIVED ;.L.»� TER REALITY SECTION Telephone: t-.. , .� - -� Type Operation: a'1 APR 1, 0 2002 Number of Animals: ,q; T_;.. (Resign Capacity) f ' NON -DISCHARGE PERMITTING The Waste from your animal facility must be [and applied at a sp cifred rdie surface and/or groundwater. The plant nutrients in the animal aste should be used to reduce the amount of commercial fertilizer required for the crops in e fields where the waste is to be applied. This waste utilization plan uses nitrogen as t limiting nutrient. Waste should be analyzed before each application cycle. Annual soil t is are strongly encouraged so that ail plant nutrients can be balanced for realistic yields of th crop to be grown. Several factors are important in implementing your aste utilization plan in order to maximize the, fertilizer value of the waste and to ensure that it s applied in an environmentally safe manner. Always apply Waste based on the needs of the rop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the rop can utilize. Soil types are important as they have different infiltration rates, leaching po ntials, cation exchange. capacities, and available water holding capacities. Normally waste all not be applied to land eroding 'at greater than 5 tons per acre per year. With special pre utions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply ste on saturated soils, when it is raining, or when the surface is frozen. Either of these con itions may result in runoff to surface waters which is not allowed under DEM regulations. Wi d conditions should also be considered to avoid drift and downwind odor problems. To maxi ize the value of nutrients for crop production and to reduce the potential for pollution, the wast should be applied to a growing crop or applied to bare ground not more than 30 days prior to pl nting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed/9 apply the animal waste is based on typical nutrient content for this type of facility. Acreage quirements should be based on the waste analysis report from. your waste management facili r . Attached you will find information on proper sampling techniques, preparation, and transfe of waste samples to the lab for analysis. This waste utilization Ian, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by he Environmental Management Commission. 1 North Caroim Siwe Unrrarsty'o a *Y�- Department of Crop Science grw trrve[SRy and a =Wwg rI4WLftn of The U*srsty d North Car*w College of Agriculture and Life Sciences Campus Box 7620 Raleigh, NC 27695-7620 919.5152647 919.515.7959,6E Memorandum TO: North Carolina Certified Technical Speci FROM: NC State University Forag/Producfi Workgroup DATE: July 13,1998 SUBJECT: Crop Management PracticForages Used in Waste Manaaeme The following is a four -page summary 6f * suggestions for management practices for some forage crops that can be used in waste agement plans. These suggestions are a result of discussions within the NC State Univ sky Forage Production Workgroup, a group comprised of NC State faculty and NRCS agen personnel with expertise with the crops. There are limited documented re ch responses of some of these practices on the many soils and environments where thesepops are currently being grown. The Forage Production Workgroup has taken the av ' able data and used the combined experiences and realistic estimates of key people to c up with suggestions that will allow farmers to incorporate these crops and practices ' to waste management plans. ' As data become available to substantiate or refute the suggestions, the Forage Production Workgroup will make appropriate changes. Bermuda Overseeded With Cereal Rye and Annual Regrass Currently two types of "ryegrass" are being used for winter overseeding in fields used for animal waste management. Cereal rve is a winter annual smailgrain that looks similar to wheat, barley and oats. Annual rvegrass is a winter annual grass that Iooks much like tall fescue. Both of these grasses, when growing during the winter on bermuda sod, can have significant impact on subsequent bermuda yields. In effect, the total yields from an acre growing the combination of bermuda with these winter annuals will usually yield between 1-2 tons more per acre than bermuda growing alone for the year. Therefore, the total amount of PAN /acre for the year is about 100 lbs more than for Bermuda alone. Although cereal rye and annual ryegrass are suitable crops for overseeding, the management of the crops are different and thus practices implemented are dependent on the crop selected. No,fh rLmkia SLta Utivarsty 6 a bmt- Department of Crop- VaM wiversky end a =is:o t ns!nLA on r of The Urrvarsty d Nodh Caro m cdlege of Agriculture and Lice Mar"" Campus Box 7620 Raleigh, NC 27695.7620 919.5152647 919.515.7959 (tax) Cereal Rye The cereal rye should be planted by October 15 to provide the best opportunity to get winter growth. The most consistent stands are obtained from drilling rye into short (less than 3 inches tall) bermudagrass sod. If drilling is not possible, the seeds may be broadcast on short bermuda sod followed by a light cultivation with a disc or tillage implement. The seeding rate for broadcast planting of seeds should be 1.5 times the rate for drilled seeds. The last application of animal waste is to be applied to the bermuda prior to August 31. An application of 501bs/acre of Plant Available N (PAN) may be applied between September 15 and October 30. An additional 50 lbs/acre of PAN may be applied in February -March. If rye growth is harvested on time and does not significantly shade the bermuda, PAN rates for the subsequent bermuda crop are based on realistic yields of bermuda. A harvest is required prior to heading or April7, which ever comes first. This is necessary to minimize the potential for shading Bermuda and reducing its yields. The PAN rate for grazed systems with bermuda overseeded with cereal rye must be reduced in accordance with NRCS Technical Standard #590. - Annual Ryegrass - Annual ryegrass should be planted by October 15 to provide the best opportunity to get winter growth. The most consistent stands are obtained from drilling ryegrass into short (less than 3 inches tall) bermudagrass sod. If drilling is not possible, the seeds may be broadcast on short bermuda sod followed by a light cultivation with a disc or tillage implement. The seeding rate for broadcast planting of seeds should be 1.5 times the rate for drilled seeds. Tbe" last application . of.. animal; waste is to.: be.- applied to., the bermuda prior. to A_ ugust • 31� Ant application of 50 Ibs/acre,.of : (PAID may, be applied, between September 15 and October 34. An additional 50 lbs/acre of PAN may be applied in February -March- If additional PAN is applied to the ryegrass in April -May, the PAN rate for the Bermuda must be reduced by a corresponding amount. This is necessary because ryegrass growth during April -May will reduce bermuda yields and shorten the time bermuda can fully utilize the N. A harvest is required by heading or April 7, which: ever comes first to prevent shading of emerging bermuda during April -May period. To favor the production of the bermuda, additional harvests of ryegrass will be required when the ryegrass canopy reaches 12 to 15 inches height. The PAN rate for grazed systems with bermuda overseeded with annual ryegrass must be reduced in accordance with NRCS Technical Standard #590. North Carnrm Slate UMorsiy is a land- DeparMwnt of crop Science Farrl Lx*arsay and a =nstAuarrt iatatAi of The Ur"mty of Norttt Cw*z Eastern Gamagrass Limited'data are available on the response of gamagrass to var in North Carolina. However, until fizrther data is collected, be used. 1. On sandy textured soils that are well drain or excessivff 1: yield similar to hybrid bermudagrass at similar PAN rates.+ College of AgrkUth re and Ufe Sclerices Campus Box 7620 Raleigh, NC 27695.7620 919,515.2647 919.515:79s9 (tax) ]revels of N and soil types following guidelines may well drained, gamagrass may 2. On heavy textured soils that are poorly to somewl;a't poorly drained, gmagrass may yield 1.5-3 times more than hybrid Bermuda. Gamagrass establishes slowly and will not usu y produce much harvestable forage during the establishment year. It is best to allow the owth during the seedling year to accumulate for most or all season; if it is to Vw" it should be done after full seedhead formation on a majority of the plants. TAN for the seedling year should b� modified accordingly. Overseeding gamagter annuals is not currently advised because the harvesting or grazing managemeer annual crops during February -April would be detrimental to the survival of gmagrass should not normally be harvested or grazed below 6-8 inches stubble. Application rates are to be based on the realistic N rates that address the N needs per ton of hay, a realistic yield and an appropriate application window. When harvested as hay in the 24- 36 inch stage of growth, the N rate ranges from 40-50 lbs/ton of dry matter. The PAN rate for grazed systems must be reduced'in accordance with NRCS Technical Standard #590. The application window for gamagrass is slightly earlier than for bermuda; gamagrass starts growing about 3-4 weeks earlier than Coastal bermudagrass and about 2-3 weeks earlier than Tifton 44. Gamagrass is dormant from frost to March. The last application of PAN in the summer should be prior to August 31. Rescuegrass (Le. Matua) Rescuegrass is a cool season grass and makes most of its growth from March -June and September -November. It should receive most of its N during the September -October and late February through May months. Limited data are available for realistic yields of rescuegrass on various soils and at various N levels in North Carolina- However, until further data is collected the following suggestions may be useful 1. On sandy, well drained to excessively drained soils, rescuegrass may yield 1.5- 3 times fescue, assuming a uniform and dense stand of grass is present. North Caroi" State Universty is a lar6 Department of Crop Wiw� university and a corisiil *M iWitcxion of The Urrversty d North car*w College of AgricuHure and LHe Sciences Campus Box 7620 Raleigh, NC 27695-7620 919 315.2647 919.515.7959 (lax) 2. On wet. or poorly drained soils, rescuegrass may yield .75 -1.0 times as much as fescue. 3. On soils where both are well adapted the yields of rescuegrass may be 1-1.5 times more than fescue. The above RYE estimates assume that stand density is maintained through natural reseeding every year. Although rescuegrass is a "perennial" it does not maintain dense, satisfactory stands unless it is allowed to reseed every year. Even under this management it, is likely that disease will affect one or more growths in some years. Application rates are to be based on the realistic N rates that address the N needs per ton of hay, a realistic yield and an appropriate application window. When harvested as hay, the N rate is similar to other cool season grasses such as fescue, ranging from 40-50 lbs/ton. Rescuegrass may also continue some growth in June -August if moisture is available. During these off-seasons, rescuegrass should not receive more than about 251bs N/acrdmonth. Only apply 25 lbs N/acre in June -August if the equivalent of 1-inch of water can be applied at the same time. If the crop does not respond with at least a 10001bs of growth within a 3-5 week period do not make another application until the plants have had the opportunity to use the previous application. 1 � 1 NVASTE-UTELIZATIFON-PLAN'. AMfJ«NT OF WASTE PRODUCED PER YEAR (gallons cu.ft., tons, etc.) ---------------------------_----------------------------------- fl,. 2940 animals x 0.034 ac-in waste/animal/year - 100 ac-in/year Reduction in Volume from attached letter = 27.5% (mid rang ) Vol./Head = (0.034 ac-in/hd./yrr.)(72.5%) = 0.025 ac.-in././yr. Total Volme = (0.025 ac-in/hd/yr)(2940'Head) = 73.5 ac- n/yr. ANY= OF PLANT AVAILABLE NITROGEN ( PAN) PRODUCED P YEAR .Reduction in Nitrogen = 17.5% (mid range from a ached letter) PAN from P.S. 633 = 68 lbs. /ac-i.n. (68 lbs./ac-in)(82.5%) = 56.1 lbs./ac--in Total PAN/Yr. = (73.5 ac-in) (56.1 lbs . /ac- ' ) = 4123.4 lbs . i& Ik 9A J)L3 44D .�_ (PAN from NCDA Test Report) or (PAN fro N.C. Tech.. Gaide Std. 633) Applying the above amount of waste is a big job. You should p e and have appropriate equipment to apply -the waste in a timely manner. The following.acreage will be needed r'waste application based on the crop to be grown and surf= a" lication: Table b ACRES O :Iffy-PAOD UCER Tract. # 1 Y4d Soil- # Type Crop lbs. N* Per Ac. Acres Lb& N UtMzed Month of Application I 'z N�so�� �� 'aa�, (RYE) 4,S Y;7.5 iW 4• �,_7 (o Y . 14.0 x 3-1 S- 4(3 16.0 1 2-400 IPFtI-_ J.r. 41" Sg2 APPt'L.-,�1�Y CTI R.S E W lTl-1 s M A Li— Cs r� i ni Y E l NRsoI� $ RYe Grzpi) 37. E 4,p ISO O.T. FSP_, - M r,F� ' ksoN _b F,`{r GRAtri 3 7. F ) 6 • o 5�i'T,- flCT, PE -NARCA 4 Ga Qr,�,�;i,r R,fF CsR.AI►� 3-7. 5 �5.5 f Z SE.P7, — 0t..`f'. F%.-rn,.,R.p 4 E'�y 'This N is from as tea! wiva only. If aat'ic=t: fmom other now= such as commercial E ttai= = applied, they mast bo acoarm fDr, N mast be baznd m realistic yield Cq":fttkn NOTE: 'rho appLkxtor is rasrwxd dw P and K msy be ova applied WUC moo-- irg tho N raNiremcau, Begun n in 1996 tho coasm.l zoo M—=mc=l Art -,W tcq= farmer m soma cascara marr = ommdr C VL;Q a to hm a =Uxr t maoag plan that addr== all nvtrimm Thm pLan only addre ses N hrog- 2 WASTE UTILIZATION PLAT Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attacheaq (Required only rf operator does not own adequate land) (See Required Specification 21) Tract # Field # Soil Type Crop Lbs. N* Per Ac, Acres Lbs. N Utilized Month of Application See Footnote for Table 1. ACRES TOTAL TOTALS FROM ABOVE TABLES bs. N Utilized Table I 2!3.5 . 454 f Table 2 1i TOTAL Amount of N Produced SWTIUs or, Deficit (VOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. 3 ' ;LA 9--o { Nort, :aroiina Cooperative Extension Service NORTH CAROUNA SPATE UNI UVERMY • , ` COLLEGE OF AGRICULTURE & LIFE SCIENCES Departnwat of Siolosioal Lud Agrkullund Engineering • Box 7625 • Rol O, NC 27695-7625 • Tel; (919) 515.1615 . Interact: • Guoliuc , JbarkCTQ*oif aeL"U.CdU a Vgkc September 30, 19% Mr. Walter F. Earle Agri. Ext. Agent 1806 S. Goldsboro SL, Wilson, NC 27895-3027 Dear Walter 9)9) 51'-6772 ("9) 3U-41 3 Following up on our phone conversation today, I am forwarding recommendations on the nitrogen reduction associated with atLilnal pre solids separation. A survey of the literature indicates that for most mechanical eparators a solids reduction of about 250io-30% is expected, and for gravity settling bas that are properly managed up to 50%b of the solids are removed. Associated nitrogen reductions range from 15-2017c for =ch> ni(al separators and about 33% for settling basins assuming pro r cleanouts and management The nitrogen removed in the solids would be mostly in a organic form since ammonium -nitrogen is soluble in the liquids. I hope this information is helpful and if you have further questions, picase contact me. Sincerely , (Z, Z"L" James C. Barker , Extension Specialist Biological and Agricultural Engineering encl. Rmplgrnent rind program opportunitias are offesrd to ail poople rsgatdless of race, cola, national angin, sex; age or handicap. :North Cantina State Univ&%iry, North Carolina AdcT Smte University, U.S, bcptatment of AgriculMre, and local „ocerrartenls cooperating. WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATI.7 Field No. Acres Soil Type Crop Maximum Application Rate 1 ( Inj r.) Maximum application amount per irrigation ( Inches ) Ao , 7 T= TASTE IS NOT NEEDED IF WASTE IS NOT BM4o APP = BY IRRIGATION, HOW" A SIMILAR TAME WII I.. BE NEEDED FOR DRY I LITER OR MJJRRY. Your facility is designed for I , days of'.t!emporary storage and the temporary storage must be removed on the average of once every ta MONTHS. In no instance should the volume of waste being stored in your struc e exceed the level of the start pump marker. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District o ce after you receive the waste analysis report for assistance in determining the amount per a to apply and the proper application rate prior to applying the waste. I NARRATIVE OF OPERATION: A mechanical solids separator has been installed on Mr. Key's swine operation. Reductions in volume and nitrogen will be made based on attached information from Dr. James Barker for the same type system located in another county. Solids from this swine operation is hauled to a landowner, Mr. Bobby Myrick, located in Montgomery County. Fields 1 and 4 may or may not be overseeded in rye grain in the winter to help utilize the nutrients produced and to fit the design storage period of this system. Mr. Key plans to sprig Bermuda in all of fields 1 and 4 next year. 4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by run/oration f, manmade conveyances, direct application, or direct discharge during or land application. Any discharge of waste which reaches surface prohibited. Illegal discharges are subject to the assessment of civil penal ies of $10,000 per day by the Division of Environmental Management for every da the discharge continues. 2. The Field Office must have documentation in the deign folder that the producer either owns or has long term access to adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written a6reement (sample enclosed) with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility, It is the responsibility of the owner of the facility toy ecure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. r 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless tLe are regulations that restrict the rate of application for other nutrients. / 4. Animal waste may be applied to land that has a Resource Management System (RS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre�per year and appropriate filter strips will be used where runoff leaves the field. /These filter strips will be in addition to `Buffers" required by DEM. [See FOTG Standard 393 - Filter Strips and Standard 390 (Interim) - Riparian Forest Buffers.] , / 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on ' acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. [See "Weather and Climate in North Carolina" in the Technical Reference - Environment file for guidance.] W WASTE UTILIZATION PLAN REQUIRED SPECIFICATION 7. Liquid waste shall be applied at rates not to exceed the soil infiltrat''6n rate such that runoff does not occur offsite or to surface waters and in a me dd which does not cause drift from the site during, application. No ponding sho Vd occur in order to control conditions conducive to odor or flies and provide unifoiity of application. S. Animal wasteshall not be applied to saturated soils, dur rainfall events, or when the surface is frozen. 9. Animal waste shall not be applied on actively growin rops in such a manner that no more than 20 to 25 percent of the leaf area is covered 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutriedloading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than/30 days prior to planting of the crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water: This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present. [See Standard 393 -Filter trips] 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied �an 2 et pp end closer 00 fen of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of- ways. 15. Animal waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist." Animal waste should not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. C WASTE UTILIZATION PLAN REQU=D SPECLFZCATIONS 16. Domestic and industrial waste from washdown facilities, showers, toilets, s' , etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established o all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, spec' 1 vegetation shall be provided for these areas and shall be fenced, as necessary, t protect the vegetation. Vegetation such as trees, shrubs, and other woody specie , etc. are limited to areas where considered appropriate. Lagoon areas should be ept mowed and accessible. Lagoon berms and structures should be inspected re arly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be sus ended or terminated, the owner is responsible for obtaining and implementing a "sure plan " which will eliminate the on possibility of an illegal discharge, pollutiand erosion. 19. Waste handling structures, piping, pumps, re ls, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and sills, A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human comsumption it should only be ap 'lied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soil shall be monidered and alternative crop sites shall be used when these metals approach excessive levels. Ph shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 7 WASTE UTILIZATION PLAN WASTE UTII,TZATION PLAN AGREEMENT NAME OF FARM; OWNERIMANAGER AGREEMENT I (we) understand and will follow and implement the specification and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an. expansion to the existing design capacity of the waste treatment and storage stem or construction of new facilities will require a new certification to be subnutted to the Division of Environment Management (DEM) before the netsssevere als are stocked. I (we) also understand that there must be no discharge of waste from this system to surface wasters of the state from a storm event than the 25-year, 24 hour storm. The approved plan will be filled on -sit at the farm office and at the office of the local Soil and Water Conservation Dis 'ct and will be available for review by DEM upon request. NAME OF FACILITY OWNER:.�` (Picric print) Signature: Date: 7 ` r Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Pi=c P •"t) _4afjc" Address (Agency):— P. D . -- �0dXC !6_p Signature: 0 Date: LZ57 Swine Farm Waste Management Odor Control Checklist Source Cause QMPs to Minimize Odor Site Specific Practices Farmstead • Swine production ©`' Vegetative or wooded buffers; ©!Recommended best management practices; 0"' Good judgment and common sense Animal body surfaces 6 Dirty manure -covered animals 0 Dry floors Floor surfaces a Wet manure -covered floors f7,' Slotted floors; ©' Waterers located over slotted floors; ❑ Feeders at high end of solid floors; ❑ Scrape manure buildup from floors; ❑ Underfloor ventilation for drying Manure collection pits 0 Urine; Q Frequent manure removal by flush, pit recharge, • Partial microbial decomposition o ❑ Underfloor ventila a Ventilation exhaust fans • Volatile gases; ff Fan maintenance; Dust 9/ Efficient air movement Indoor surfaces • Dust 12' Washdown between groups of animals; ❑'Feed additives; M Feeder covers; G3 Feed delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon Cl Flush tank covers; liquid while tanks are filling ❑ Extend fill lines to near bottom of tanks with anti-siplion vents Flush alleys Agitation during wastewater Cl Underfloor flush with underfloor ventilation conveyance Pit recharge points Agitation of recycled lagoon ❑ Extend recharge lines to near bottom of pits \ liquid while pits are filling with anti -siphon vents Lift stations Outside drain col or junction boxes • Agitation during sump tank ❑ Sump tank covers filling and drawdown ction • Agitation during wastewater ❑ Box covers conveyance Ah10C - ( " -cmher 11, 1996, Page 3 Source Cause BMPs to Minimize Odor Site Specific Practices - - - End of drainpipes at • Agitation during wastewater El' Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon -surfaces a Volatile gas emissions; © Proper lagoon liquid capacity; • Biological mixing; ❑ Correct lagoon startup procedures; • Agitation 9/ Minimum surface area -to -volume ratio; 0" Minimum agitation when pumping; ❑ Mechanical aeration; ❑ Proven biological additives Irrigation sprinkler • High pressure agitation; l3' Irrigate on dry days with little or no wind; nozzles 6 Wind drift 0" Minimum recommended operating pressure; El Pump intake near lagoon liquid surface; 0 Pump from second -stage lagoon Storage tank or basin 0 Partial microbial decomposition; ❑ Bottom or midlevel loading; surface 0 Mixing while filling; 0 Tank covers; • Agitation when emptying ❑ Basin surface mats of solids; ❑ Proven biological additives or oxidants Settling basin surface a Partial microbial decomposition; ❑ Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection of slurry/sludges; spreader outlets . Volatile gas emissions i/ Wash residual manure from spreader after use; ❑ Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry or sludge on field drying ❑ Soil incorporation within 48 lirs.; surfaces ❑ Spread in thin uniform layers for rapid drying; ❑ 'Proven biological additives or oxidants Dead animals a Carcass decomposition 0i Proper disposition of carcasses Dead animal disposal 0 Carcass decomposition ❑ Complete covering of carcasses in burial pits; pits ❑ Proper locationlconstruction of disposal pits Incinerators 0 Incomplete combustion ❑ Secondary stack burners ANIOC -� ' ember It, 1996, Page 4 i.• _ Source Cause Bl%IPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; Grade and landscape such that water drains facilities a Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads Farm access road maintenance public roads from farm access Additional Information : Available From : Swine Manure Management; 0200 Rule/BMP Packet NCSU, County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU -BAE Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment; EBAE 128-88 NCSU - BAE Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 NCSU - BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU - BAE Calibration of Manure and Wastewater Application Equipment ; EBAE Fact Sheet NCSU - BAE Controlling Odors from Swine Buildings; PIH-33 NCSU - Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension AMOC - N—ember 1 I, 1996, Page 5 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. G1 Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than G - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation 0-Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage C1 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. 0 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of feed residues O Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). 17 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AMIC -1�' nnber It, 1996, Page I Source Cause HMI's to Control Insects Site Specific Practices Animal holding Areas Accumulations of animal wastes ❑ Eliminate low areas that trap moisture along and feed waslage fences and other locations where waste accumulates and disturbance by animals is minimal. ❑ Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break tip accumulated solids as needed). Dry Manure handling • Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7 - 10 Systems day interval during summer; 15-30 day interval during winter) where manure ig 16aded for land application or disposal. ❑ Provide for adequate drainage around manure stockpiles. ❑ inspect for and remove or break up accumulated wastes in filter strips around. stockp i les and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. AMIC - I niber i 1, 1996, Page 2 U_ -,, - T � I - I - L FIT,: Z - A, g T s' Producer: . 'Location:.54Ca h%,gr�ss Robb.+NS N:=C's�,'. _. s +ra:.. � e O.r'Vl•A�Vn�'"• i'S^ " % �� �. "1: �. �:r •s s.•s'�.1• .:, .�...._'• .`• •i.: I•s'. •ti: . .e �, Number of Anim' als • 2 9 .. f id (Design Ca •_`Thewaste from yoi r�aniznal ,facilitymust be land;z,applied' it'.'a'' specified rate to -prevent pollution of'- surface and/or `groundwater. The plant nutrients. in the animal waste should be used to-redtice the amount of commercial fertilizer required -for the., crops. in the fields. -where. 'the waste pis to be applied.,- .,This waste utilization plan•uss' nitrogen as `the limiting nutrient, Waste should be analyzed before each application cycle. Annual•soil-tests are strongly encouraged so that all plant nutrients can be balanced for realistic ' yields ''of the ,crop.. to be grown. Several factors are important'in implementing, your waste utilization plan in order to maximize the fertilizer 'Value. of the waste -arid to -epsure that it.is: applied •in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown` 'and the nutrient content 'of the 'waste.Do. not apply more nitrogen,.,`tlian-.,the crop' :can . utilize . Soil types are.. important' as they have• differen-E'infiltration rates, � leaching potentials, cation . exchange:. capacities,_..'and available water, hol'dinq . capa' dit' s : r. Norr A11Y'�wasta. shall' -riot- be ,a�,pl yeti ;tb. "l and`- eroding at g $titer than 5 tons per �a.c 'e•.per yet.r. •With sVec�ar pr; c'au oris, ,waste may be applied to land" eroAln4 'at up' to''•1d 'tons". pk �r acre per ..year . Do not apply _waste --.on• saturated soils, when -_it`. s raining,{_,or_whea. the sa�rface is frozen-.- -fither3 of. these..,condit�oris.ima_y ;,re,'s,ujt, j% runoff to surface _.tirate'rs which is•-•ni t `allbw'e'd"un'de� •dam regulations . Wind . coaditions_should--also be -.considered to ' avoid ' drift and Wdownwind odor_-,pro1. bleis._To • maximize 'the value, of autrientp_.'far{'crap. producti&i .Aiid-to-reduce the. potential `for: p`olli ion; : "he?waste should.:,b. ..applied to= a� growing crop oar,. applied tQQ` bale grpund, not more,.:-- rr'.3a::days p='ion to planting. In ect'ing' the"Waste or disking.will conserve nutrients and reduce odor problems. The estimated acres, .Rgeded -to apply the .animal waste is based on typical'nuitrient content for -this type of facility. Acreage requirements should be -based -on the waste analysis report from your waste management facility. Attached you'will.find information on l=i proper,sampng techniques', preparation, and transfer of waste samples.: to. the lab for 'analysis . This 'waste utilization' plan,. if. carried. out,,. meets the requirements for compliance with' 15A• NCAC '2H. 0217' `addpted by -,the. -Environmental " Management •=Commission ,' 1 Amount of baste Produced Per Year(gallons, ft-7, tons, etc.) 2440_ A?JImA X .034 AC-iNJAn0JmALlYCAR, = 00Ac-rN YR waste/year. : Amount .of Plant Available Nitrogen fPANI. Produced Per Year ,?940PN►rnALS . X?. 3 lbs . PAN/animal/year 6 ' 62. _ zbs . PAN/year. . (PAN from N. C. Tech. Guide Std. 633) Applying :the above amount of waste is a big job. You should plan time. and have appropriate equipment to'apply the waste in.a timely manner . • The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil:. Crop . Ups . N * Acres • , .. Lbs . N .Month of No. Type Per Ac. Utilised Application MUM+tlaiii l � r J PTM. i Total I I =!O!3 * This N is from animal waste only. .If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N . must be based on realistic Zield expectation. R.. NOTE: • The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers In some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. r. T T A & "t r9T'1TTrT4 T' T 109W POW -A -MM'7 A1T' T!T ■, T" w.ww..w.»..+.,a,.w,...cs,.,..,.......,,,..,.•.........n....�.-.,...,.,....�...........�...H..,.,,,,.....�v.....»w..,...c..,.,..,�..,,,,..`..n.�.H.,,M.n...............r„�.�..............�..--..�-...,,..^..,,...�......,.,.......--_..Y,,,w, See attached map , showing the fields .'to he used for the utilization of Waste water. Application of Waste by. Irrigation Soil Type JIB 5a�1 Nh5 e,y 6z01Xr.E u I LLE Crop Application Rate(In/Hr) .�O .4d -•4O - Application Amount(In.) .75 MAx. .75 x SKIS TABLE rS NOT NEEDED IT WMTL IS NOT BEING APPLIED BY IRRIGATXON. HOWEVER A SXZCL%xR TABLE WrLL aw 3E=ED rOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation Rq. (a 8ASI:o o4i MAU S.urr+l S�rRucY Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and'Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of Operation: 4 M22N.- Svlal 10 Table 2: ACRES WITH AGREEMENT OR -LONG TERM LEASE (Agreement with adjacent landowner mast be attached) (Required only if operator does not own adequate land (see Required Specification 21) Tract Field Soil Crop Lbs. N * Acres Lbs• N Month of # Type Per Ac. Utilized Application * See footnote for Table 1. Totals. from above Tables Acres Lbs. N Utilized Table 1 Table 2. Total Amount of N Produced Surplus or Deficit NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. 3 Waste Utilization Plan Agreement Name of Farm 1:�, e. V Eft & I yA Owner/Manager Agreement I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved waste utilization ' plan for the farm named above. I (we) know that any expansion to the existing design capacity ofthe waste treatment and storage facilities will require a new certification to be submitted to the Division of Environmental Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of waste nutrients form this systems to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. I (we) understand that I must own or have access to irrigation or other equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at.the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year, 24-hour storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. Name of Facility Owner (Please Print): r- Signature Date -S Name of Manager { if different than owner) Signature Date Person Who Prepared Waste Utilization Plan: 4 7i Affiliation N R C_5 _ Phone No...q l0 — Q 4 T 5 r IB3 Address Po_be =%r- AM, 1 NRCS, NC JUNE, 1996 WASTE UTILIZATION PLAN REQUIIU D SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to.properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed; the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretion of the planner. 4. Animal waste shall be'applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste ondisking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the -waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor -and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface.is frozen. 9. Animal waste should be applied on actively growing crops in such a manner that the crop is not covered with waste to depth that would prohibit growth. The potential for salt damage from animal waste should also be considered. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy.. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. NRCS, NC JUNE,1996 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) Animal waste other than swine waste from.facilities sited on or after October 1. 1995, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shallnot be applied closer than 200 feet of dwellings other than those owned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not -be discharged into surface waters, drainageways or wetlandsby a discharge or by over - spraying. Animal waste may be applied to prior converted cropIand'provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be.fenced, as necessary, to protect the vegetation., Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production'at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regulai maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage .(pumping volume) of all waste treatment Iagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets NC regulations. NRCS, NC 7UNE,1996 . FORM IRR-1 Lagoon Liquid Irrigation Fields Record For Recording Irrigation Events on Different Fields Farm Owner Facility Number - Irrigation Operator Date -Field Si�ze Number of (mmIddlyr .. .'(acres) M al E11' 1. 11' 11 1 . Or) rating FORM IRR-2 Lagoon Irrigation Fields Record One Form for Each Field per Crop Cycle Tract # Field # Facility Number I - Feld Size (acres) = (A) Farm Owner Irrigation Operator Owner's Address Irrigation Operators Address Owner's Phone # Operators Phone # From Waste Utilization Plan Crop Type Recommended PAN Loading (/acre) _ (B) (1) (2) (3) (4) (5) (6) m (8) (9) (, 0) (,1) .-Volume PAN Applied (lb/aare) :. - lume ' gall: per Acre u Crop Cycle Totals Owners Signature Certified Operator (Print) Operators Signature Operators Certification No. 1 NCDA Waste Anaylysis or Equivalent or MRCS Estimate, Technical Guide Section 633. -Enter the value received by subtracting column (10) from (B). Continue subtracting column (10) from column (11) following each irrigation event. FORM SLD-1 Slurry and Sludge Application Fields Record For Recording Slurry and Lagoon Sludge Application Events on Different Fields Farm Owner Facility Number Spreader Operator ie &S�ze (acres) Application Method ads per Field (gallons) s 4 _ f SI = soil Incorporated (disked) BR = broadcast (surface applied) Can be found in operators manual for the spreader, Contact a local dealer if you do not have your owner's manual. FORM S>_D-2 Slurry and Sludge Application Field Record One Form for Each Field per Crop Cycle Tract # Field # Facility Number. - Field Size (acres) = (A) Farm Owner Spreader Operator Owner's Address Spreader Operators Address Owner's Phone # Operator's Phone # From Waste Utilization Plan . Crop Type Recommended PAN Loading Obs/acre) = (B} (1) (2) (3) (4) (5) (6) m (8) Date mm/dd/yr # of Loads per Feld Volume of Loads' Total Volume (gallons) (3) x (2) Volume per Acre (gaVacre) (4) Waste Analysis PAN z Obs/1000 gal) PAN Applied (lbs/acre) (6) x (5) Nitrogen Balance' (ibs/acre) (B) - 7 Crop Cycle Totals r- Owner's Signature Certified Operator (Print Operator's Signature Operator's Certification No. ' Can be found in operator's manual for the spreader. Contact a local dealer if you do not have your owner's manual 2 NCDA Waste Anayl}rsls or Equivalent or NRCS Estimate, Technical Guide Section 633. 3 Enter'. the value received by subtracting column (7) from (B). Continue subtracting column (7) from column (8) following each application event. Insect Control Checklist for Animal Operations Source Cause BWs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids ❑ Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. 0 Removebrid&g of accumulated solids at discharge Lagoons and Pits Crusted Solids G Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the ' crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation ❑ Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watces edge on impoundment's perimeter. Dry Systems Feeders Feed Spillage D Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. 0 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer, 15-30 day interval during winter).. Feed Storage Accumulations of feed residues ❑ Reduce -moisture accumulation within and' around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewees grain and similar high moisture grain products). ❑ Inspect for and remove or break up accumulated solids in filter strips around feed storage as -needed. AMIC -November 11, 1996, Page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids ❑ Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. 13 Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids O Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative • Decaying vegetation Cl Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watees edge on impoundment's perimeter. Dry Systems Feeders Feed Spillage ❑ Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. ❑ Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during: winter).. Feed Storage Accumulations of feed residues Cl Reduce -moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). ❑ Inspect for and remove or break up accumulated solids in filter strips around feed storage as -needed. AMIC - November 11, 1996, Page 1 Swine Farm Waste Man acgement"" dor Control Checklist Source - Cause - - I3MI's to Minimize Odor _ - Site Specific 11'ractices _ l artn�taucl • Swine production C7 Vegetative or wooded buffers; ❑ Recommended best management practices; Cl Good judgment and common sense Animal body surfaces • Dirty manure -covered animals ❑ pry floors l lui�r surfae es • Wet manure -covered floors '0 Slotted floors; T CI , Waterers located over slotted floors; Cl Feeders at high end of solid floors; Scrape manure buildup from floors; 0 Underfloor ventilation for drying Maiutres collectiun pits • Urine; Cl Frequent manure removal by flush, pit recharge, • Partial microbial decomposition or scrape; ❑ Underfloor ventilation Vctitilaliiin a xltausi fans -Volatile gases; ❑ Fatt maintehauee; Dust Cl EIIicienI air inoven ient Induor surfaces ._ • Dust 0 Washdown betwecii groups of ant,llalS; -- i=1 reed additives; 13 feeder covers; t Q Deed delivery downspout extenders to feeder _ covers Flush tanks + Agilation of recycled lagoon ❑ Flush tank covers; " liquid while tanks are tilling Cl lixtend-fill lines to near bottom of tanks with anti -siphon vents 1:111Jt allL,:ys Agitation during wastewater Cl Underfloor flush with ttnclerfloor venlilalinn y conveyance Pil iecharl;c points Agitation of recycled lagoon ❑ Extend recharge liues'to scar hitttunt ul'pits. liquid while pits are tilling with anti -siphon vents ; Litt `stations - Agitation during; sump tank ❑ Sugip tank covers :.filfingand drawdown- Outsidc tlraiu collection • . Agitation during wastewawr IJ Box covers ' or junction boxes conveyance ANIf1C - Nowanbcr 11, 1996, Page 3 Snurce Cause BMPs to Minimize Odor Site Specific Practices End of drainpipes at, Agitation during wastewater ❑ Extend discharge -pain I of pipes underneath lagoon conveyance Lagoolt surfaces Volatile gas emissions; ❑ Proper.lagooit-A uid capacity; ' • Biological mixing; _ . ._ O � ,:�reh)-:�:;,�::�: - - ._..... Cor ct lagoon startup procedures; • Agitation ❑. Minimum surface aria -to -volume ratio; ❑ Minimum agitation when.ptimping; ❑ Mechanical, aeration; ❑ Proven biological additives Irrigation sprinkler • I ligh pressure agitation; ❑ Irrigate on dry days with little or no wind; nazzles a Wind drill ❑ Minii mumn - _ recommended operating pressure; ❑ Pump intake near lagoon liquid surface; ❑ Pump from second -stage lagoon .Swragc tank or basin Partial microbial decomposition; CI nouoni or midlevel loading; s"rt:ece: - Mixin while fillip ' ❑ b b� I anh covers, Agitation when emptying ❑ Basin surface mats of solids; -� ❑ Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; ❑ Extend drainpipe: outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ❑ Remove settled solids regularly Manure, slurry or sludge • Agitation when spreading; ❑ Soil injection ofslurry/sludges; spreader outlets 0 Volatile gas emissions ❑ Wash residual manure front spreader after use; Uncovered manure, slurry or sludge on fit:lf surlaces ❑ Proven biological additives or oxidants Volatile gas emissions while ❑ Soil injection,ofslurry/sludges drying ❑ Soil incorporation within 48 lirs.; ❑ Spread in thin uniform layers for rapid (trying; ❑ • Proven biological additives or oxidants Dead animals Carcass decomposition ❑ Proper disposition of carcasses Deael animal disposal a Carcass decomposition ❑ Complele covering of carcasses in burial pits; lilts ❑ Proper location/ennsiruction of disposal pits InclnCr;3Iors • Incan(pl:te cumi)LIstian ❑ Secondary stack burners . AMO C - November 11, 1996, Page 4 Source Cuuse 13MPs io Minimize Odor Site Specific Practices Standing water around • Improper drainage; © Grade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads 0 Farm access road maintenance public road, from farm access Additional Information: Available From Swint Ntatture Management ; 0200 ltule/BMP Packet NCSIJ, County iixtcnsion Center Swine Production Dann Potential Odor Sources and Itemcdies ; Cif3AG fact Sheet NCSIJ - BAE Swine Production Facility Manure Management: Pit Recllarge - Lagoon Treatment; EDAE 128-8$ NCSU - BA1i Swine Production Facility tvlanurc Management: Underfloor Flush - Lagoon Treatment ; EBAE 129-88 NCSU - BA E Lagoon Design and Management for Livestock Manure Treatment And Storage ; E13AE 103-93 NCSIJ - BAH Cakhration of Manure and Wastewater Application Equipment; CRAG Fact Sheet NCS11 - BA V Controlling Odors from Swine Buildings; PI1-1-33 NCSU - Swine Extension I:uvironntontal Assurance Program ; Nf'PC Manual NC POt'k I'raducers Assoc 011611ns for Managing Odor; a report from the Swine Odor Task Force NCSIJ Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension AMt 3C - November 11. 1996, Pale 5 . 1 EMERGENCYACTION`P LAN" PHONE NUMBERS. :�,: .D�?YQaL9lo t4 8� r5y f of CAS _ EMERGENCY MANAGEMENT SYSTEM''' '` `' =' - - ... '�NRCS; `9rc-q�7-5183. This plan will be implemented in the event that wastes from'your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen.-This'plan should be posted in an accessible location for all employees at the facility. _ The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an 'acceptable rate. c.' Stop all flows to the lagoon immediately. d.Call a pumping contractor. sure no surface water is entering lagoon. Runoff from waste application field -actions include: ,;a,.. Immediately stop aiasie'application: l Create a temporary diversi6 to contain waste . t c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. ' ' b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses' -§61id separators=action include: a. Stop recycle pump. ' b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. I December 18, 1996 r ) µ - e. Repair all leaks,prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowine leaks- possible action: , a. Dig a small sump or.ditchaway froni.tiie embankment to catch all seepage, nut in a submersible pump, and pump back to lagoon: b. If holes are caused by burrowing animals;; trap or remove animals and fill holes and compact with a clay type `soil. c. Have. a professional evaluate the condition of the side walls and lagoon bottom as soon as -possible. 2. Assess the extent of the spilt and note any obvious damages. a. Did the waste reach any surface waters? b. - Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did,the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable grater wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact'appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone . ' . After hours,. emergency number. 919-733-3942. Your phone call should 'include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call 19cal EMS Phone number - c. Instruct EMS'to. contact local Health Department. d. Contact CES, phone number - - , Iocal SWCD office phone number and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. S: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: To k tJ NY N AMIS b. Contractors Address: _ _ _ - J, N . r- _ c. Contractors Phone: ,310- 941- 2112. w 2 December 18, 1996 0 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: ELNILA— b. Phone:- 10„ 7 -i9 4• Si fA 3 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 Mortality Nlanagement,NMethods.- - - . _ _ (check which method(s) are being implemented) G Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-163.7 Complete incineration . G In the case of dead poultry only, placing in a disposal pit of a size and desian- approved by the Department of Agriculture G Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December ! S. 1996 . ..�sr Fes. ' •. 1`� �`,\� UNITED STATES DEPARTMENT OF AGRICULTURE ' "-'�NATURAI; RESOURCES CONSERVATION SERVICE"' OPERATION AND MAINTENANCE PLAN PROJECT/FARM: - KF_Y EAMMBrq." KEY DATE: I Z — 9 `1 „ _... • A 4" X 4" treated post, painted white or a 4" diameter schedule 40 PVC pipe with cap shall be placed at the maximum liquid level at elevation 8 4: G . At no time should the effluent level rise above the maximum liquid level marker. • A visual inspection of the waste storage pond or lagoon will be performed at least twice a year. The inspector should check the condition of the dam and the emergency spillway. The inspector will need to took for signs of slope failure and seepage on the back slope and at the toe of the dam. Also, a very close look will need to be made to check for signs of damage due to varmint (groundhogs, muskrats, etc.) burrows. A visual inspection should also be made after heavy rainfall events to ensure that the structure is not experiencing erosion rills or gullies. Any problems found should be brought to the attention of the technical specialist for repair recommendations. The waste storage pond or lagoon will need to be mowed twice a year. All eroded areas shall. be repaired and stabilized. Areas that do not have an adequate ground cover shall be reseeded to provide a vegetative cover sufficient restrain erosion. The dam and all constructed slopes will need to be fertilized annually with 500 pounds of 10-10-10 per acre or its equivalent. • Maintain all waste handling equipment pumping, loading, hauling, spreading, etc. -- in accordance with the manufacturers specifications. • All waste application shall be completed in accordance with the waste utilization plan. The waste storage pond or lagoon will be pumped at the end of each design storage period (-ISO days or 6_ months) or as needed due to excess rainfall. See the attached NC Agricultural Extension Service Agri -Waste Management Publication by Dr. James C. Barker for information on sampling and testing of the effluent. orth Caro(�Agricultural Exten"`7n Service 1/ITaste _Man.a . _ _ ement__ Biological and Agricultunr! Engineering North Carolina State University LIMTOCR (TASTE SAMPLING. ANALYSIS AND -CALCULATION OF LAND APPLICATION BATES James C. Barker* I. SAME COLLECTION A. Semi -Solid Lot Manure L. Scraped directly from lot into spreader a. From lbaded-spreader, collect about 2 lbs of manure from different locations using nonmetallic collectors. ii. From storage i a. Collect�-ab6ut' 2 lbs of manure from under the surface crust avoiding- bedding materials and using nonmetallic collectors. B: Liquid Manure Slurry i. Under -slotted -floor pit a. 'Extend a 1/2" nonmetallic conduit open on both ends into manure to pit floor. b:'Seal upper end of conduit: (e:g., by placing a thumb over end of conduit) trapping manure that has entered lower and, remove and, empty ''slutry into plastic bucket or nonmetallic container. c. Take subsamples from 5 or more locations or at least 1 quart. d.'Rix and add about 3/4 pint to nonmetallic sample container. ii. Exterior storage basin or tank a. Make.sure manure has been well mixed with a liquid manure chopper -agitator pump or propeller agitator. b. Take subsamples from about 5 pit locations, from agitator pump or from manure spreader and place in a plastic bucket. * Professor and Extension Specialist, Biological and Agricultural Engineering Department, North Carolina State University, Raleigh, NC, . ._ . '2 r 4 :-:- - -- -d iiix-a d-ad$- /4-pint--to, a-t�ion etal .i� `sample _coritainer.T G. tagoon Liquid .Ai. dollect -about 3/4 -pint of recycled lagoon li-quidfrom' infloot pipe to • flush tanks- in' a nottmetallit sample container. U. prom lagoon it. Flake a small. bottle (1/2 pidt or less) do end of 10-15' pole. b. Extend bottle 10-15' away •fiam batik edge: c. 8tush away floating stud or debris. d. Submerge bottle•within 1' of liquid surface. e. Empty into -a plastic bucket, repeat about 5 times around - lagoon, mix,' and add 3/4 pith to tioniaatallic. sample container. D: Broiler or Tt=key Littar I. Hou56 litter a.• Visually ihspect litter for areas of varying quality, e.g., areas- around feeders and waterers, and estimate percent of .floor. surface ift each area. b. "Take dbout 5 litter 9,6emtrples at locations proportionate t6 item a;' E.�g:, if 20% of litter of similar visual quality is ground feeders and waterers, take 1 subsample there and the other 4 subsamples from remainder of floor surface. c. At each location, collect litter from a 6" by 6" area down to earth floor and place in a plastic bucket.: d. After 5'96samples have been added to the bucket, mix, and add about 2-3 lbs litter to a nonmetallic sample dontainer such as a 1-gallon freeter bag and seal. ii. From stockpile a. Take tubsamplts from about 5 locations at least 18" into pile. b. Mix, add 1-3 lbs to nonmetallic sample container and seal. - 3 - II. SAMPLE PREPARATION AND TRANSFER A. Place sample into an expandable container that can be sealed. Rinse residues from container with clean water'but,do not use disinfectants. - soaps, or treat in any other way. B. Pack sample in ice, refrigerate, freeze, or transfer to lab quickly. C. Hand -delivery is most reliable way of sample transfer. D. If mailed, protect sample container with packing material such as newspaper, box or package with wrapping paper, and tape. E. Commercial sample containers and mailers are also available. Contacts: i. AAL Easte= Agricultural Lab, Inc. iii. Polyfoaat Packers Corp. 7621 Whitepine Road 2320 S. Foster Avenue Richmond, -VA' 23237 Wheeling, IL 60090 Ph: (804)743-9401 Ph: (312)398-0110 ii., Fisher Scientific Co. 3315 Winton'Road Raleigh,•NC 27604 Ph: (919)876-2351 iv. WAS CO 901.Janesville Avenue Fort Atkinson, WI 53538 Ph: (414)563-2446 F. Private analytical labs are available, but sample analyses are costly. G. The NCDA provides. this service for North Carolina residents. i. Address: North Carolina Department of Agriculture Agronomic Division Plant/Waste/Solution Advisory Section Blue Ridge Road Center P.O. Box 27647 Raleigh, NG 27611 Ph: (919)733-2655 Attn: Dr. Ray Campbell ii. Forward $4 along with the sample. iii.. Include the following identification information with sample: a. Livestock species (dairy, swine, turkey, etc.) b. Livestock usage (swine -nursery, finishing; turkey -breeders, brooderhouse, grower, number flocks grown on litter; etc.) c. Waste type (dairy' -lot scraped manure, liquid slurry; swine -pit slurry, lagoon liquid, sludge; broiler -house litter, stockpile iv. Routine analyses performed on all samples: N, P, R, Ca. Mg. Na. S. Fe, Mn, Zn, Cu, & v. Additional analyses performed upon request: DM, Mo. Cd. Ni. Pb i I ' •�i}4 y ' �Yi!�!���,L �L�"• �+,'i}'.•4 I 1. w 'r j.f � ��+.. .'i..4 .- �. � `i� •�e'�,'i"4 �1� `i •�` �, i';�; ri:,1i.`� + Z 'S•a-_ _ t�'�J ✓�.1Ti �, ..�. 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