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HomeMy WebLinkAboutWQ0038340_Sewer Extension_20160307I NLVLI V L_LJ DEQ/DWR MAR 0 7 2016 State of North Carolina Department of Environmental Quality WIR Division of Water Resources WQROS r�1FAST-TRACK APPLICATION (FTA 10-14) Division of Water ResourccFsAYETTEVILLE REGIONA%rF&&ITV SEWERS, PUMP STATIONS, AND FORCE MAINS General — When submitting this application, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. For more information, visit the Water Quality Permitting Section's or; contact the Regional Office serving your county Unless otherwise noted, the Applicant shall submit one original and one copy of the application and supporting documentation to the appropriate Regional Office (see page 3). A. Cove�f Letter: ® Include a brief project narrative describing the final design (i.e system and/or pump station to ultimately serve 500 homes, but flow for only 100 homes being requested now). For modifications, clearly explain the reason for the modification (i.e. adding another phase, changing line size, length, etc). B. App,' ation Form (FTA 10-14) Submit the completed and appropriately executed Fast -Track (FTA 10-14) Application. Any unauthorized content changes to this form shall result in the application being returned. If necessary for clarity or due to space restrictions, attachment to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. You do not need t bmit detailed plans and specifications unless you respond NO to item B 13 . The Professional Engineer's Certification of the application shall be signed, sealed and dated by a rth Carolina i, :sed Professional Engu The Applicant's Certification of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). C. Appl' ation Fee: 0,'Sbmit a check in the amount of $480 to: North Carolina Department of Environmental Quality (NCDEQ). ➢ Checks shall be dated within 90 days of application submittal. D. Certificate of Public Convenience and Necessity (For Privately -Owned Public Utilities Only): ❑ Per 15A NCAC _02T .0115(a)(1), provide two copies of the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the sewer extension, or ❑ Provide two copies of a letter from the North Carolina Utilij( Comr sion's Water and Sewer )ivision Public staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. ❑ The project name in the CPCN or letter must match that provided in Item A(2)a of this application. E. Operational Agreements (For Home/Property Owners' Associations and Developers of lots to be sold): Home/Property Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (HOA 08-13). ❑ Per 15A NCAC 02T .0115(c), submit a copy of the Articles of Incorporation, Declarations and By-laws. Developers of lots to be sold ❑ Per 15A NCAC i, l_ .0115(b), submit the properly executed Open`ment(C =V 08-13). Even if the project may be turned over to a municipality upon completion, Form DEV 08-13 is required. INSTRUCTIONS FOR APPLICATION FTA 10-14 & SUPPORTING DOCUMENTATION Page 1 of 6 t� F. Downstream Sewer, WWTF Capacity and Flow Tracking/Acceptance Form (-T'Sf 08-13) ❑ Submit the completed and appropriately executed Flow Tracking/Acceptance for Sewer Extension Permit (FTSE 08-13) Form for all applications. The applicant (and owners of downstream sewers, pump stations and/or treatment facilities submitting form FTSE 08-13 certifies that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving treatment plant, and that the flow from this project will not cause capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving wastewater treatment plant. Where the applicant is not the owner of the downstream sewer, submit two copies of form FTSE 08-13 from the owner of the downstream sewer and owner of the WWTF, if different. The flow acceptance indicated in form FTSE 08-13 must not expire prior to permit issuance and must be dated less than one year prior to the application date. Submittal of this application and form FTSE 08-13 indicates that owner has adequate capacity and will not violate G.S. 143-215.67(a). Intergovernmental agreements or other contracts will not be accepted in lieu of a project - specific FTSE 08-13. G. Site Map (All Application Packages): Submit an 8.5-inch x 11-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project area and closest surface waters. Each map must include at a minimum: ➢ The location of the sewer line and pump stations and be of reproducible quality. ➢ Downstream connection points and the permit number for the receiving sewer (if known) ➢ Pump Station Locations and the longitude and latitude for each pump station (if applicable) ❑ Include a street level map showing all relevant project areas. H. Str n Classification (WSCAS 01-15) 9" Submit the completed and appropriately executed Watershed Classification Attachment form (WSCAS 01-15) if any portion of the sewer system project is within 100 feet of any surface water or wetlands. A variance must be requested for encroachment within required setbacks or buffers pursuant to NCAC 02T .0305(f) Environmental Assessments (Projects subject to an Environmental Assessment (EA)): Projects involving an Environmental Assessment per 15A NCAC 01 C .0408, must be submitted for a full technical review and must be submitted to the P_ ER_ CS Unit on application forms provided by the Division. Alternative Sewer Systems Projects involving low pressure sewer systems, vacuum sewer systems and other alternative sewer systems must be submitted for a full technical review and must be submitted to the PERCS Unit on application forms provided by the Division. K. Flow Direction Many wastewater treatment systems are entering into agreements for regionalization efforts and emergency treatment capacity. Parts of the system are installed so that the wastewater flow can be directed to more than one treatment facility. If this is the case with the project, please indicate in B(12) and give the permit number of the second facility. L. Certifications — Section C The application must be certified by both the applicant and the design engineer who is a North Carolina Registered Professional Engineer (PE). The applicant signature must match the signing official listed in Item A(1 b). The PE should NOT certify the application if he/she is unfamiliar with 5A NCAC Chapter 2T, The Gravity Sewer Minimum Design Criteria (most recent version) and the Minimum Design Criteria for the Permitting of Pump Stations and Force Mains (most recent version), as applicable to the project. INSTRUCTIONS FOR APPLICATION FTA 10-14 & SUPPORTING DOCUMENTATION Page 2 of 6 THE COMPLETED APPLICATION PACKAGE INCLDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE APPROPRIATE REGIONAL OFFICE: REGIONAL OFFICE ADDRESS COUNTIES SERVED Asheville Regional Office 2090 US Highway 70 Avery, Buncombe, Burke, Caldwell, Cherokee, Water Quality Section Swannanoa, North Carolina 28778 Clay, Graham, Haywood, Henderson, Jackson, (828) 296-4500 Macon, Madison, McDowell, Mitchell, Polk, (828) 299-7043 Fax Rutherford, Swain, Transylvania, Yancey Fayetteville Regional Office 225 Green Street Suite 714 Anson, Bladen, Cumberland, Hamett, Hoke, Water Quality Section Fayetteville, North Carolina 28301-5094 Montgomery, Moore, Robeson, Richmond, (910) 433-3300 Sampson, Scotland (910) 486-0707 Fax Mooresville Regional Office 610 E. Center Avenue Alexander, Cabarrus, Catawba, Cleveland, Water Quality Section Mooresville, North Carolina 28115 Gaston, Iredell, Lincoln, Mecklenburg, Rowan, (704) 663-1699 Stanly, Union (704) 663-6040 Fax Raleigh Regional Office 1628 Mail Service Center Chatham, Durham, Edgecombe, Franklin, Water Quality Section Raleigh, North Carolina 27699-1628 Granville, Halifax, Johnston, Lee, Nash, (919) 791-4200 Northampton, Orange, Person, Vance, Wake, (919) 788-7159 Fax Warren, Wilson Washington Regional Office 943 Washington Square Mall Beaufort, Bertie, Camden, Chowan, Craven, Water Quality Section Washington, North Carolina 27889 Currituck, Dare, Gates, Greene, Hertford, Hyde, (252) 946-6481 Jones, Lenoir, Martin, Pamlico, Pasquotank, (252) 975-3716 Fax Perquimans, Pitt, Tyrrell, Washington, Wayne Wilmington Regional Office 127 Cardinal Drive Extension Brunswick, Carteret, Columbus, Duplin, New Water Quality Section Wilmington, North Carolina 28405 Hanover, Onslow, Pender (910) 796-7215 (910) 350-2004 Fax Winston-Salem Regional Office 450 W. Hanes Mill Road Alamance, Alleghany, Ashe, Caswell, Davidson, Water Quality Section Suite 300 Davie, Forsyth, Guilford, Rockingham, Randolph, Winston-Salem, North Carolina 27105 Stokes, Surry, Watauga, Wilkes, Yadkin (336) 776-9800 INSTRUCTIONS FOR APPLICATION FTA 10-14 & SUPPORTING DOCUMENTATION Page 3 of 6 Z _O i- Q O LL Z Z H a U J a a Q ao Z _O F- Q O Li— z H W a all USE THE TAB KEY TO MOVE FROM FIELD TO FIELD 1. Owner/Permittee: 1a. City of Rockingham, NC Application Number: (to be completed by DWR) W Q 00 3 Full Legal Name (company, municipality, HOA, utility, etc.) 1 b. Monty R. Crump, City Manager Signing Official Name and Title (Please review 15A NCAC 2T .0106 (b) for authorized signing officials) 1c. The legal entity who will own this system is: ❑ Individual ❑ Federal ® Municipality ❑ State/County ❑ Private Partnership ❑ Corporation ❑ Other (specify): 1d. 514 Rockingham Road le. Rockingham Mailing Address City 1 f. N.C. 1 g. 28379 State 1 h. 910.997.5546 1 i. 910.997.6617 1j. Zip Code Telephone Facsimile E-mail 2. Project (Facility) Information: 2a. School Pump Station Replacement 2b. Richmond Brief Project Name (permit will refer to this name) County Where Project is Located 3. Contact Person: 3a. Richard Byrd, PE, Davis & Floyd, Inc. Name and Affiliation of Someone Who Can Answer Questions About this Application 3b. 843.430.0232 3c. rbyrd@davisflo) Phone Number E-mail 1. Project is ® New ❑ Modification (of an existing permit) If Modification, Permit No.: com 2. Owner is ® Public (skip to Item B(3)) ❑ Private (go to Item 2(a)) 2a. If private, applicant will be: 2b. If sold, facilities owned by a (must choose one ❑ Retaining Ownership (i.e. store, church, single office, etc.) or ❑ Public Utility (Instruction D) ❑ Leasing units (lots, townhomes, etc. - skip to Item B(3)) ❑ Homeowner Assoc./Developer (Instruction E) ❑ Selling units (lots, townhomes, etc. - go to Item B(2b)) 3. City of Rockingham, NC Owner of Wastewater Treatment Facility (WWTF) Treating Wastewater From This Project 4a. City of Rockingham WWTP 4b. NCO020427 Name of WWTF WWTF Permit No. 5a. City of Rockingham 15b. 12 ® Gravity i5c. Owner of Downstream Sewer lReceiving Sewer Size ❑ Force Main Permit # of Downstream Sewer (Instruction F) 6. The origin of this wastewater is (check all that apply): ❑ Residential Subdivision ❑ Apartments/Condominiums ❑ Mobile Home Park ® School ❑ Restaurant ® Office ® Retail (Stores, shopping centers) ❑ Institution ❑ Hospital ❑ Church ❑ Nursing Home ❑ Other (specify): 100% Domestic/Commercial % Industrial (Attach Description) % Other (Attach Description) 7. Volume of wastewater to be allocated or permitted for this particular project: -0- gallons per day *Do not include future flows or previously permitted allocations 8. If the permitted flow is zero, indicate why: ❑ Pump Station, Outfall or Interceptor Line where flow will be permitted in subsequent permits that connect to this line ❑ Flow has already been allocated in Permit No. ® Rehabilitation or replacement of existing sewer with no new flow expected (see 15A NCAC 02T .0303 to determine if a permit is required) FTA 10-14 APPLICATION Page 4 of 6 9. Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for the value in Item B(7) AND/OR the design flow for line or pump station sizing if a reduced or zero flow is being requested in Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2T .0114 (f). See design narrative, attached. 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches) 8 4 W Length (feet) 275 861 New Gravity or Additional Force Main Gravity Sewer Force Main 11. Summary of Pump Stations w/ associated Force Mains to be Permitted (attach additional sheets as necessary) Z 0 Pump Station Location ID: School Pump Station (self chosen - as shown on plans/map for reference) U Longitude:-65.9961398 degrees Z O Latitude: 36.9783205 degrees Design Flow Operational Point Power Reliability Option Q (MGD) GPM @TDH 1 - permanent generator w/ATS; Force Main Size Force Main Length 2 - portable generator w/MTS W 0 0.174 120@27.5 LL Z Pump Station Location ID: H Longitude: W 2 rd (self chosen - as shown on plans/map for reference) Latitude: 861 Design Flow Power Reliability Option f11 (MGD) Operational Point 1 -permanent generator w/ATS; Force Main Size Force Main Length Im GPM @TDH 2 - portable generator w/MTS 12. Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility? [:]Yes ® No If Yes, permit number of 2nd treatment facility : (RO — if "yes" to 13,12 please contact the Central Office PERCS Unit) 13. Does the sewer system comply with the Minimum Design Criteria for the Permitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as applicable? i►5m■n►L If No, complete and submit the Variance/Alternative Design Request (VADC 10-14) application and supporting documents for review. Approval of the request is required prior to submittal of the Fast Track Application and supporting documents. FTA 10-14 APPLICATION Page 5 of 6 14. Have the following permits/certifications been submitted for approval for the system or project to be served? Wetland/Stream Crossings - General Permit or 401 Certification? ❑ Yes ❑ No ® N/A Sedimentation and Erosion Control Plan? ❑ Yes ❑ No ® N/A Trout Buffer Waiver? ❑ Yes ❑ No ® N/A Stormwater? ❑ Yes ❑ No ® N/A 15. Does this project include any high priority lines (15A NCAC 02T .0402 2) involve aerial lines, siphons, or interference manholes)? These lines will be considered high priority and must be checked once every six months Check if Yes: ❑ and provide details: 1. Owner/Permittee's Certification: (Signature of Signing Official and Project Name) 1, Monty R. Crump attest that this application for Rockingham School Pump Station has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: In accordance with North Carolina General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certificap fV ariy`application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as wejras citli penames up la. (; V `"' �� �' 2 ► ') SigKing Official Signature ENGINEERING DESIGN DOCUMENTS MUST BE COMPLETED PRIOR TO SUBMITTAL OF THIS APPLICATION. THESE DOCUMENTS MUST INCLUDE PLAN AND PROFILE OF SEWERS, THEIR PROXIMITY N TO OTHER UTILITIES, DESIGN CALCULATIONS, ETC. REFER TO 15A NCAC 02T .0305 Z _O H 2. Professional Engineer's Certification: (Signature of Design Engineer and Project Name) Q =� I, Guy E. Slagle, Jr. P.E. attest that this application for Rockingham School Pump Station has been reviewed by me and is accurate, complete and consistent with the information in the engineering plans, H calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer W Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast- L) Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 and the watershed classification in accordance V with Division guidance. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per 2a. Guy E. Slagle, Jr. Professional Engineer Name 2b. Davis & Floyd, Inc. Engineering Firm 2c. 181 E. Evans Stre( Mailing Address 2d. Florence City 2g. 843.519.1050 Telephone Suite 23, BTC 105 2h. 843.664.2881 Facsimile 2e. SC 2f. 29506 State Zip 2i. gslagle@davisfloyd.com E-mail ,ee`eese^emae�eosA/ bee � liARo /���s FEssI o . p a� p v. SEAS. 14773 i a aaoe= y•�`o %f IC PE Seal, nature & Date FTA 10-14 APPLICATION Page 6 of 6 Along with this form, submit a color copy of a USGS Topographic Map to identify the project area and waterbodies. Each map or maps must show the location of the sewer system and include location identifiers where the system traverses over or near waterbodies. The map should have location ID's for each different waterbody and corresponding classifications should be recorded. Include the completed form and map portions with the permit application for submittal to the appropriate review agency. A list of the Division's regional offices, their county coverage, and contact information can be obtained from: http://Portal.ncdenr.org/web/wq/home/ro Location ID Name of Waterbody' River Basin Waterbody Stream Index No. Waterbody Classification School PS Hitchcock Creek YadDeePee 13-39-(10) C School PS unnamed tributary to Hitchcock Creek Yadkin -Pee Dee C If unnamed, indicate "unnamed tributary to V, where X is the named waterbody to which the unnamed tributary joins. 1 certify that as a Registered Professional Engineer in the State of North Carolina that 1 have diligently followed the Division's �,aa®®c,�ersoa instructions for classifying waterbodies and that the above �e��� �� CARD 10 , classifications are inclusive of the stated project, complete and ,�`°���';��°��•° zz ,�o correct to the best of my knowledge and belief. O • � vD W PE Seal, Signature and Date o SEAL • 14173 300 C O N Z O O p N O O �!A N V o y RpBIN Q 'WeS-ockin�ham �E 9-T/S % CITY LIMI`S' �hCo Ck_ o w �l cr I GRAVITY SEWER W.GREEN-ST E o 01- YATES\RD w _ _•_ w PROPOSED SCHOOL PUMP 9�� CDJ o Z PROPOSED STATION Z � � o g FORCE MAIN Bus 00 = w z a co2 w Jul74 U r � m D A ? wow O V1 � 0 Aw 0 800' 1600' " coU ICI o m SCALE: 1 " = 800' A ID 0 1:1JobsEven140M-021CaddlDwg140000.02 LOCATION MAP_USGS.dwg, 2/25/2016 2:42:53 PM, bryan k. collins DAVIS & FLOYD SINCE 1954 March 02, 2016 Mr. Trent Allen NCDENR — Division of Water Resources Fayetteville Regional Office Water Quality Section 225 Green Street Suite 714 Fayetteville, North Carolina 28301-0594 Re: Fast Track Application (FTA-10-14) School Pump Station Replacement Rockingham, North Carolina D&F Project No. 040000.02 Dear Mr. Allen: RECEIVED DEQ/DWR MAR 0 7 2016 FAYETTEVIL E�RREGIIONAL OFFICE Enclosed per our conversation is the Fast -Track Application (FTA-10-14) package for the City of Rockingham School Pump Station Replacement project. This project will consist of the construction of a new 120 gpm duplex submersible pump station, 275 1f 8" gravity sewer to direct flow to the new pump station, and 8611f of new 4" force main. The existing pump station is to be demolished and removed by the City upon commissioning of the new station, and the old force main and approximately no if of existing 8" gravity sewer are to be plugged and abandoned. No new sewer flows will result from this project. The new pump station will have comparable horsepower to the existing station, but a higher pumping rate, due to the characteristics of the selected pump and changes in head afforded by the new force main alignment. The new force main will convey the wastewater to a separate tributary gravity sewer serving the same downstream receiving pump station as the existing School pump station. Therefore, there will be no net change in hydraulic loading of the downstream sewer system as a result of this pump station replacement. Additionally, we request approval of an alternate method of pressure testing the new force main. Per the discussion you and had on February 24f, and as noted in the design calculations, the pumps will have an operational TDH of approximately 27.5 ft. Line pressures, therefore will be low and likely never exceed 25 psi. The specified pipe material is Class 35o DIP and AWWA C9oo PVC, DR 18, which have pressure rating of 350 psi and 165 psi, respectively. Given the low operational pressures, we propose to test the force main at a hydrostatic pressure of too psi for a 2-hour duration. This is a variation from the requirement given in DENR PS -FM MDC 03/o8, paragraph 6.04.C.3.c, which stipulates a test pressure of 1.5 times the maximum design pressure of the force main pipe material. Section 02494 of the Project Specifications, included herein, further details the proposed testing requirements. Please confirm that the proposed pressure test procedure will be acceptable to the Department. If you have any questions, please feel free to contact us. Sincerely, Da ' LByr, . J. Richard Design Engineer Enclosures as Noted: 181 E. Evans Street, Suite 23, BTC-105, Florence, SC 29506 a (843) 519-1050 F (843) 664-2881 WWW.DAVISFLOYD.COM DESIGN CALCULATIONS/ NCDENR SUBMITTAL FOR SCHOOL PUMP STATION REPLACEMENT ROCKINGHAM, NORTH CAROLINA ����„uuuuuuurrgJ�i A CAR 04 /1/z 1ao,,��N�i��rr,,��� .• rr ZZ DAVIS & Z FLOYD, INC, = _ — �� No. F-0244 o r • OF A01\t nurniru+tiu By: Davis & Floyd, Inc. 181 East Evans Street, Suite 23 BTC-105 Florence, South Carolina 29506 DAYIS FLOYD February 2016 D&F Project No: 040000.02 �\A CARQt �� . '•'ROE ESS O • � No, 14773 _- DAVIS & FLOYD SINCE 1954 Design Narrative: Rockingham School Pump Station Replacement February 2016 The City of Rockingham owns and operates an existing pump station located adjacent to Hwy 74 Business on the west side of Hitchcock Creek and the southwestern side of the City. The existing station, identified as the School Pump Station, serves an elementary school and several commercial establishments and, historically, has had relatively low flows. It is a Smith -Loveless wet-pit/dry-pit type that has been in operation since 1971 and is approaching the end of its service life. It is a too gpm station utilizing a 4" force main to convey wastewater to a receiving manhole located on the east side of Hitchcock Creek, which, in turn, is situated on a gravity sewer line that flows to the City's primary influent pump station to its WWTP. The service area of the pump station is, mostly, built -out and has little potential for further development. Due to topography in the service area, the pump station flows cannot be re -directed via gravity sewer and the City must, therefore, replace the existing station with a new one of comparable capacity. With low potential for future growth, the new station will be designed to meet existing conditions and provide a nominal increase in capacity, but no new flows will be produced as a result of, or permitted for, this project. The new station will be a duplex, submersible facility utilizing non -clog pumps with above- ground electrical panels and a separate valve vault. The selected pumps are to be capable of passing 3" spherical solids, will have 4" discharge, and will mate to 4" station piping and 4" force main. The City has acquired sufficient property to locate the new pump station approximately 250 if away from the existing station in an area that is further away from the Hwy 74 right-of-way and Hitchcock Creek. New 8" gravity sewer will direct flows into the new pump station. Additionally, the newly acquired property allows for a new force main alignment that abandons the existing force main entirely and conveys the wastewater to a separate gravity sewer line that flows to the same downstream pump station as the existing station. Thus, the new School Pump Station flows are conveyed to the same point in the City's sewer collection system as the existing, but follow a different route that doesn't utilize a bridge crossing or cross Hitchcock Creek. The new School Pump Station will utilize 3 hp pumps and have a design flow of 12o gpm at 27.5' TDH. See system and pump curves in pump station design calculations, attached. According to City records, the existing station has average pump run times of 3 hours per week at too gpm, or 2,500 gpd. Due to the nature of the flows being produced by the school and businesses, most of it occurs during daytime and business hours, generally 6:0o am to 6:0o pm. Accordingly, avg influent flowrates during these intervals are about 3.5 gpm. Allowing a peak factor of 2.5 produces a peak inflow rate of 9 gpm. For design purposes, a io gpm influent rate is used to determine required wetwell working volume at the design pumping rate. For the selected pumps, a standard 6 ft diameter precast concrete wetwell is utilized. For this diameter wetwell, design for 2 vertical ft storage (working volume) and allow 1 of freeboard to influent pipe. Initial settings will allow for minimum 1 start per hour with pump run time of approx. 3.8 minutes. At avg inflow rate, up to 6 hours of storage is available in the event of a power failure. A manual transfer switch and generator connection is to be provided for alternate power supply. In order to mitigate against flotation, the wetwell will utilize an 8" extended base. Flotation calculations illustrate a net negative buoyancy for the wetwell as designed with groundwater elevation equal to the top of the wetwell, or a fully submerged condition. The wetwell will be located in a flood zone and is to have the top of the structure at the same elevation as the too-yr flood. In order to comply with DENR PS -FM MDC 03/08, water tight covers will be provided for the wetwell and valve vault. Additionally, the wetwell vent and the electrical panels are minimum 2 ft above the too -yr flood elevation. PUMP STATION DESIGN Rockingham School Pump Station Hazen -Williams Equation: Hf = 0.2083(100/C)A1.85 •( gA1.85/&4.8655) Hf = Friction loss (per 100 ft in the above equation) q=flow in gpm d = inside dia. of pipe in inches 4" Station Piping Equivalent Length fitting no. each eq. length ea. total EL ea. February 22, 2016 90 bend 2 10 20 tee, run 1 10 10 - 45 bend 1 5 5 check valve 1 50 50 plug valve 2 15 30 straight pipe 32 total equilavent length piping 147 If Minor losses for FM: Station Force Force Piping Main, PVC Main, DIP (inlude minor losses) F.M. Dia. = 4 in 4 in 4 in F.M. Length = 147 ft (est.equiv, length) 680 If 221 If C Factor = 100 120 100 Wetwell influent elev. 157.25 ft Pumps off elev 154.25 ft High point in f.m. elev 167 ft Static head, ft at pump off 12.75 ft Station Piping PVC Force Main DIP FM increment FLOW STATIC FRICTION VELOCITY FRICTION VELOCITY FRICTION VELOCITY TDH 5 HEAD HEAD, ft ft/s HEAD, ft ft/s HEAD, ft ft/s gpm gpm ft station station force main force main force main force main ft 90 bend 3 10 30 45 bend 2 5 10 total equilavent length piping 40 If top of wetwell = 171 I 't elr' Q&le w" 6 0a••Cc to hod u4 1 wetwell influent elev = 157.25' ( 7 lead pump on elev = 156.25 assumed setting, subject to adjustment lag pump on 156.75 assumed setting, subject to adjustment hwl alarm 157.15 assumed setting, subject to adjustment pump off 154.25 assumed setting, subject to adjustment Iwl alarm 153.75 assumed setting, subject to adjustment bottom wetwell 153.25 flow I I6.3"D'impe impeller A14' impeller, 45 12.75 0.41 1.15 1.36 1.15 0.62 1.15 15.14 45 31.3 50 12.75 0.50 1.28 1.65 1.28 0.75 1.28 15.66 50 31.0 55 12.75 0.60 1.40 1.97 1.40 0.90 1.40 16.22 55 30.8 60 12.75 0.70 1.53 2.32 1.53 1.06 1.53 16.82 60 30.6 65 12.75 0.81 1.66 2.59 1.66 1.22 1.65 17.47 65 30.4 70 12.75 0.93 1.79 3.08 1.79 1.40 1.79 18.17 70 30.2 75 12.75 1.06 1.91 3.50 1.91 1.59 1.91 18.91 75 30.0 80 12.75 1.20 2.04 3.95 2.04 1.80 2.04 19.69 80 29.7 85 12.75 1.34 2.17 4.41 2.17 2.01 2.17 20.51 85 29.4 90 12.75 1.49 2.30 4.91 2.30 2.23 2.30 21.38 90 29.0 95 12.75 1.64 2.43 5.42 2.43 2.47 2.43 22.28 95 28.7 100 12.75 1.81 2.55 5.96 2.55 2.71 2.55 23.23 100 28.4 105 12.75 1.98 2.68 6.53 2.68 2.97 2.68 24.22 105 28.2 110 12.75 2.15 2.81 7.11 2.81 3.24 2.81 25.25 110 28.0 130 12.75 2.93 3.32 9.69 3.32 4.41 3.32 ' 29.78 130 27.2 135 12.75 3.15 3.45 10.39 3.45 4.73 3.45 31.01 135 26.9 140 12.75 3.37 3.57 11.11 3.57 5.06 3.57 32.28 140 26.6 145 12.75 3.59 3.70 11.86 3.70 5,40 3.70 33.60 145 26.3 150 12.75 3.82 3.83 12.62 3.83 5.75 3.83 34.94 150 26.0 155 12.75 4.06 3.96 13.41 3.96 6.11 3.96 36.33 155 25.8 160 12.75 4.31 4.09 14.22 4.09 6.48 4.09 37.76 160 25.6 165 12.75 4.56 4.21 15.06 4.21 6.86 4.21 39.22 165 25.4 170 12.75 4.82 4.34 15.91 4.34 7.25 4.34 40.73 170 25.2 175 12.75 5.09 4.47 16.79 4.47 7.66 4.47 42.27 175 25.0 32.5 �� �-11�5 1_✓M'�� 32.3 ns� 31.731.3 30.8 5 1J4�4RO 1-Ogitf/L 30.4 30.0 29.6 29.2 28.8 28.4 28. 27.8 J, 27.6 6 77 d 26.9 26.8 26.7 26.6 26.5 26.4 26.2 26.1 25.9 25.8 L/e.l0uJti-e4cEe" 2-1'-pps . . 50.00 1 11 30.00 x 20.00 10.00 50 60 70 —♦— System Curve, TDH (ft) Rockingham School Pump Station Replacement 80 90 100 110 120 —11-•EBARA 100DLMKFU62.2 6.30 Imp S.le Id ,Oe q 0 130 140 150 160 170 -i--EBARA 100DLFU63.7 6.14 Imp Wetwell sizing and cycle time GIVEN: Wetwell volume = 423.0 gal (calculated) Wetwell Size, dia., ft Pump rate = 121.0 gpm (user input) Gallons/Foot depth Depth Stored VARY: Inflow Vary inflow amount by: 2 gpm (user input) Total Gallons Stored FIND: Cycle Time T = Vol/(pump -inflow) + Vol/inflow INFLOW, gom CYCLE TIME, min 2 215.0 4 109.4 6 74.2 8 56.6 Pump on Pump off (drain) time, min (refill) time, min 3.6 211.5 3.6 105.7 3.7 70.5 �n 10 46.14 3.8 42.3 12 14 39.1 34.2 3.9 m 1 N I 4.0 35.2 30.2 16 18 30.5 27.6 4.0 e..t.►R-4` 1A 4.1 26.4 23.5 20 22 25.3 23.5 IO✓ t- 4.2 4.3 21.1 19.2 24 22.0 4.4 17.6 26 20.7 4.5 16.3 28 19.7 4.5 15.1 30 18.7 4.6 14.1 32 18.0 4.8 13.2 34 17.3 4.9 12.4 36 16.7 5.0 11.7 38 40 16.2 15.8 5.1 5.2 11.1 10.6 42 15.4 5.4 10.1 44 15.1 5.5 9.6 "Inf' indicates that inflow rate exceeds pumping rate, resulting in an infinite cycle time. Pumping rate must be greater than inflow in order for pumps to cycle. ��Ka be 2edal< 4Neeoeo C cic C`r� GIVEN. •�,�..oa�.st volulMe , 6.0 Inflow = 10 gpm, (user input) 211.5 Pump Rate 121.0 gpm, (user input) 2.0 423.0 VARY: Cycle Time FIND: Wetwell Volume req'd for given cycle time Vol = ( (pump rate - inflow) * inflow * cycle time) pump rate CYCLE TIME, min VOLUME, gal 10 91.7 12 110.1 14 128.4 16 146.8 18 165.1 20 183.5 22 201.8 24 220.2 26 238.5 28 256.9 30 275.2 32 293.6 34 311.9 36 330.2 38 348.6 40 366.9 42 385.3 44 403.6 46 422.0 48 440.3 50 458.7 PUMP STATION DESIGN WETWELL INSIDE CIA, ACCESS HATCH min. x Qin. TOP OF WETWELL ELEV. I TOP THICKNESS, in \\,/r TABLE SOIL EAR D \\/ WALL r�THICKNESS. in. D TOM HOPPGROU0LL \\/ '•' BOTTOBM OF WETWELL — ELEV. \�% THICKNESS, in. BASE DIAMETER. It G 0 WETWELL BUOYANCY CALCULATION FOR CONCRETE STRUCTURES USER INPUT: Top of Wetwell, elevation, "A" 171 ft unit weght of water 62.4 pcf Bottom Interior of Wetwell, elevation, "B 153.25 ft Wetwell Inside Diameter, "C" 6 ft unit weight of concrete 150 pcf Wall Thickness, "D" 7 in Top Thickness, "E" 10 in unit weight of soil 100 pcf Base Thckness, "F" 8 in Base Diameter, "G" 8.50 ft (6 ft dia. and larger wetwell utilize 8 inch extended base) Access Hatch, "H" x "1" 36 in. X 48 in. Interior ballast layer thickness 0 in Outside bottom elevation of wetwell 152.58 ft Overall structure height 18.42 ft Water Table Elevation, "J" 171 ft since wetwell located beneath 100 yr flood elevation, calculate buoyancy with exterior water level at top of structure CALCULATED VALUES: Interior Volume of Wetwell 478.31 cu ft (neglects hopper bottom grout fill and pumps) Total Volume of Structure 753.85 cu ft (includes total volume to exterior surfaces of structure) Concrete Volume, Structure 265.54 cu ft (neglects hopper bottom grout fill, removes volume for hatch) Weight of Structure 39830.9 lbs. (volume of concrete x unit weight of conc.) (neglect weight of pumps, rails, & hopper bottom conc. fill) Buoyant Uplift 47040.1 lbs. (volume of displaced water x unit wt. of water, neglects concrete of extended base, since unit wt concrete > unit wt water & no net uplift can occur until water level rises above top of base) Weight of Soil Above Extended 10949.5 lbs. ((volume of soil x unit wt. of soil) -(submerged volume Base of Wetwell of soil x (unit wt. soil - unit wt. water))) Net Buoyancy-3740.2 lbs. (uplift- wt of concrete -wt of soil) net negative buoyancy - - OK valve vault flotation calc (structure similar to wetwell shown below) SOIL BASE THICKNESS. in BASE DIAMETER R � r BUOYANCY CALCULATION FOR CONCRETE VALVE VAULT Top of vault, elevation, "A" 171 ft Bottom Interior of vault, elevation, "B" 165.5 ft Vault Inside Dimension, LxW 4.0 ft x Nall Thickness, "D" 6 in Top Thickness, "E" 6 in Base Thckness, "F' 6 in Base Outside Length x Width 5.00 ft x Access Hatch, "H" x "1" 36 in. X Interior ballast layer thickness 3.5 in Outside bottom elevation of wetwell 164.71 ft Overall structure height 6.29 ft Water Table Elevation, "J" 171 ft x Volume of Vault Volume of Structure rate Volume, Structure it of Structure °ct weight of pumps, rails, & ar bottom conc. fill) ant Uplift ght of Soil Above Extended e of Wetwell Buoyancy unit weght of water 62.4 pcf 6.0 ft unit weight of concrete 150 pcf unit weight of soil 105 pcf 7.00 with all sides having a 0 inch extended base 60 in. 120.00 cu ft (neglects hopper bottom grout fill and pumps) 220.21 cu ft (includes total volume to exterior surfaces of structure) 92.71 cu ft (neglects hopper bottom grout fill, removes volume for hatch) 13906.25 lbs. (volume of concrete x unit weight of conc.) 13741.00 lbs. (volume of displaced water x unit wt. of water, neglects concrete of extended base, since unit wt concrete > unit wt water & no net uplift can occur until water level rises above top of base) 0.00 ((volume of soil x unit wt. of soil) -(submerged volume of soil x (unit wt. soil - unit wt. water))) ^ -165.25 lbs. (uplift - wt of concrete - wt of soil) 4------' RECEIVED EQ/DWR USE THE TAB KEY TO MOVE FROM FIELD TO FIELD Application Number: MAR U 7 2016 (to be completed by DWR) 1. Owner/Permittee: 1a. City of Rockingham, NC VVQRCS Full Legal Name (company, municipality, HOA, utility, etc.) 7111J= T T[=,!!LLF RE7.�I. N Z 1 b. Monty R. Crump, City Manager Signing Official Name and Title (Please review 15A NCAC 2T .0106 (b) for authorized signing officials) 1c. The legal entity who will own this system is: ❑ Individual ❑ Federal ® Municipality ❑ State/County ❑ Private Partnership ❑ Corporation ❑ Other (specify): 0 1d. 514 Rockingham Road le. Rockin ham LL Z Mailing Address City 1f. N.C. 1 g. 28379 Z State Zip Code 1 h. 910.997.5546 1 i. 910.997.6617 1j. monty0gorockingham.com Telephone Facsimile E-mail V2. Proiect (Facility) Information: J 2a. School Pump Station Replacement 2b. Richmond aBrief Project Name (permit will refer to this name) County Where Project is Located Q 3. Contact Person: Q 3a. Richard Byrd, PE, Davis & Floyd, Inc. Name and Affiliation of Someone Who Can Answer Questions About this Application 3b. 843.430.0232 3c. rbyrd@davisfloyd.com Phone Number _ _ E-mail 1. Project is ® New ❑ Modification (of an existing permit) If Modification, Permit No.: 2. Owner is ® Public (skip to Item 8(3)) ❑ Private (go to Item 2(a)) 2a. If private, applicant will be: 2b. If sold, facilities owned by a (must choose one ❑ Retaining Ownership (i.e. store, church, single office, etc.) or ❑ Leasing units (lots, townhomes, etc. - skip to Item B(3)) ❑ Public Utility (Instruction D) ❑ Selling units (lots, townhomes, etc. - go to Item B(2b)) ❑ Homeowner Assoc./Developer (Instruction E) Z 3. City of ockin ham, NC Owner of Wastewater Treatment Facility (WWTF) Treating Wastewater From This Project ~ Q 4a. City of Rockingham WWTP 4b. NC0020427 WWTF Permit No. CITY OF ROCKINGHAM 514 ROCKINGHAM ROAD ROCKINGHAM, N.C. 28379 PAY *y 8 DOLLARS AhJD0 CENTS�s• PAY TO THE NORTH CAROL INA DEPARTMENT OF ENVIRONMENTAL. DUALITY ORDER OF =FICE BB&T BRANCH BANKING & TRUST CO. 66-112 ROCKINGHAM,. NC 28379 531 NO. 064112 DATE CHECK NO, CHECK AMOUNT THIS DISBURSEMENT HAS BEEN APPROVED AS REQUIRED BY THE LOCAL GOVERNMENT BUDGET AND FISCAL CONTROL ACT. VOID IF NOT RENTED FOR PAYMENT IN 60 DAYS. j AUTHORIZED SIGNATURE FTA_ _ _ - Central Files: APS _ SWP _ 3/22/2016 Permit Number W00038340 Permit Tracking Slip Program Category Status Project Type Non -discharge Active New Project Permit Type Version Permit Classification Gravity Sewer Extension, Pump Stations, & Pressure Sewer Extensions 1.00 Individual Primary Reviewer Permit Contact Affiliation trent.allen Coastal SWRule Permitted Flow 0 Facility Facility Name Major/Minor Region School Pump Station Replacement Minor Fayetteville Location Address County Richmond Facility Contact Affiliation Owner Owner Name Owner Type City of Rockingham Government - Municipal Owner Affiliation Monty R. Crump 514 Rockingham Rd Dates/Events Rockingham NC 28379 Scheduled Orig Issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration 3/22/2016 3/7/2016 3/22/2016 3/22/2016 Regulated Activities Requested /Received Events Wastewater collection Additional information requested Additional information received Outfall Waterbody Name Streamindex Number Current Class Subbasin