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HomeMy WebLinkAbout330020_Waste Utilization Plan_20200731PO Box 1b009 Goldsboro, NC 27532 1 (919) 778-3130 NCDEQ - Division of Water Resources Animal Feeding Operations Unit 1636 Mail Service Center RECEM Raleigh, NC 27699-1636 (919) 707-9129 JUL 31 202® NC D Cull OIL To whom this may concern, Please find enclosed herewith the updated Waste Utilization Plans for J.L.M. Mayo Farms LLC (33- 20). Some fields were changed to Millet & Oats, and to allow the right to plant any of the following three crops: Oats, Rye, or Wheat. The more restrictive crop (Oats) was selected to ensure the balance of N produced was less than or equal to 0 to fully utilize the animal waste N produced. Please see the application rates and windows for all three crops noted in narrative section of waste plan. If you have questions regarding the enclosures, please do not hesitate to contact me at your convenience. Respectfully Submitted, Tyler Pate Environmental Specialist Maxwell Foods, LLC tyler.pate@goldsboromilling.com Office: 919-778-3130 ext:1572 Cell: 252-521-151 WASTE UTILIZATION PLAN Goldsboro Hog Farms, Inc. Thursday, August 7, 1997 Updated: 71912020 Producer: J.L.M. Mayo Farms LLC Farm Name: J.L.M. Mayo Farms LLC P.O. Boc 10009 Goldsboro,NC 27532 Telephone # : (919) 778-3130 Type of Operation : Farrow to weanling Swine Number of Animals: 2150 sows design capacity Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. RECEIVED JUL 31 2020 NO DEG/DWR Page 1 Central Office AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2150 sows X 6.1 tons waste/sows/year = 13115 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2150 sows X 5.4 Ibs PAN/sows/year = 11610 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 1 : ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LBS AW COMM ACRES LBS AW APPLIC. DETERMINING PHASE CODE NIACRE N/ACRE USED TIME 289 4A FORESTON ALL BH 6 300 0 1.06 318 APR-SEP 289 - 4A FORESTON ALL SG 1 100 0 1.06 106 OCT-MAR 289 413 FORESTON ALL BH 6 300 0 2.12 636 APR-SEP 289 - 4B FORESTON ALL SG 1 100 0 2.12 212 OCT-MAR 289 5A FORESTON ALL C 120 130 20 3.53 459 MAR-JUN 289 * 5A FORESTON ALL W 55 132 0 3.53 466 SEP-APR 289 5A FORESTON ALL SB 35 140 0 3.53 494 APR-SEP 15 289 513 FORESTON ALL C 120 130 20 3.52 458 MAR-JUN 289 * 513 FORESTON ALL w 55 132 0 3.52 465 SEP-APR 289 * 513 FORESTON ALL SB 35 140 0 3.52 493 APR-SEP 15 289 5C FORESTON ALL C 120 130 20 3.39 441 MAR-JUN 289 * 5C FORESTON ALL w 55 132 0 3.39 447 SEP-APR 289 5C FORESTON ALL SB 35 140 0 3.39 475 APR-SEP 15 289 5D FORESTON ALL C 120 130 20 1.95 254 MAR-JUN 289 5D FORESTON ALL W 55 132 0 1.95 257 SEP-APR 289 5D FORESTON ALL SB 35 140 0 1.95 273 APR-SEP 15 289 SS1 FORESTON ALL MI 2 255 0 3.93 1002 MAR16-AUG31 289 SS1 FORESTON ALL OA 94 110 0 3.93 432 SEP1-APR15 289 SS2 FORESTON ALL MI 5 255 0 3.42 872 MAR15-AUG31 289 SS2 FORESTON ALL OA 94 110 0 3.42 376 SEPI-APR15 289 SS3 FORESTON ALL MI 5 255 0 2.55 650 MAR15-AUG31 289 SS3 FORESTON ALL OA 94 110 0 2.55 281 SEPI-APR15 289 SS4 FORESTON ALL MI 5 255 0 2.81 717 MAR15-AUG31 289 SS4 FORESTON ALL OA 94 110 0 2.81 309 SEP1-APR15 289 SS5 FORESTON ALL MI 5 255 0 1.73 1.73 441 MAR15-AUG31 289 SS5 FORESTON ALL OA 94 110 0 190 SEPI-APR15 289 SS6 FORESTON ALL MI 5 255 0 4.26 1086 MAR15-AUG31 289 SS6 FORESTON ALL OA 94 110 0 4.26 469 SEP1-APR15 289 SS7 WAGRAM 0-6% MI 5 2701 0 6.47 1747 MAR15-AUG31 289 SS7 WAGRAM 0-6% OA 681 861 0 6.47 556 SEPI-APR15 TOTALS: 12891.2 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all Page 2 I IUII ICI R5. 1 1I1, FJldl1 UI fly dUUI G55CS IVIII U CI I. Page 3 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) There are no Acres Leased Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. * Indicates a Crop Rotation * Acreage figures may exceed total acreage in field due to overseeding. **Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in TABLES 1 and 2 above: CROP CODE CROP UNITS LBS NIUNIT C CORN BUSHELS 1.25 BH HYBRID BERMUDAGRASS-HAY TONS 50 MI MILLET TONS 50 OA OATS SG SMALL GRAIN OVERSEEDED AC 50 SB SOYBEANS WHEAT BUSHELS 4 W Page 4 TOTALS FROM TABLES 1 AND 2 ACRES LISS AW N USED TABLE 1 40.74 12,891 TOTALS:. 40.74 12,891 AMOUNT OF N PRODUCED: 11,610 *** BALANCE -1,281 *60 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter . areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1892 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.56 feet of the top of the dike. If surface irrigation is the method of land application for this plan, it is the responsiblity of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. APPLICATION APPLICATION TRACT FIELD SOIL TYPE CROP RATE (Inlhr) AMT (inches) 289 887 WAGRAM 0-6% OA *1 289 SS7 WAGRAM 0-6% MI 0.00 *1 289 *5A, *5B, *5C, *5D FORESTON ALL w 0.00 *1 289 -4A,--4B FORESTON ALL SG 0.50 *1 289 *5A, *5B, *5C, *5D FORESTON ALL SB 0.50 *1 289 SSI, S82, SS3, SS4, SS5, SS6 FORESTON ALL OA 0.50 *1 289 SSI, SS2, SS3, SS4, SS5, SS6 FORESTON ALL MI 0.00 *1 289 *5A, *5B, *5C, *5D FORESTON ALL C 0.50 *1 289 4A, 4B FORESTON ALL BH 0.50 *1 Page 6 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 6 NARRATIVE OF OPERATION This WUP has been amended to wettable acres by irrigation pulls and solid set zones as indicated on the most current FSA maps. Actual survey maps are also available that indicate that the FSA map figures are in error and that even with the required buffers and setbacks, there are more actual acres available for land application than the FSA maps indicate. The WUP is written by irrigation pulls and solid set zones and the required information is documented on the D-1 form. Per Interagency Nutrient Management Committee Guidance dated 10/17/2017, the modification update for the 100 lb nitrogen PAN rate for winter small grains is as follows: - farms utilizing the 100 Ibs/ac PAN rate for the overseed are allowed to apply no more than 50 Ibslac PAN from OCT 1 - DEC 31 and no more than 50 Ibs/ac PAN from JAN 1 - MAR 31 - application made during the months of DEC and JAN cannot exceed the combined total of 25 Ibslac PAN for the two month period - the last application of animal waste is to be applied to the bermuda crop prior to SEP 30 - the PAN rate for grazed systems must be reduced by 25% - cereal rye and annual ryegrass should be planted by OCT 15 to provide the best opportunity to get winter growth - harvest is required prior to heading or APR 7. whichever comes first, for both cereal rye and annual ryegrass. This is necessary to minimize the potential for shading of emerging bermuda and reducing its yield. To favor the production of bermuda, additional harvest of annual ryegrass will be required when the ryegrass canopy reaches 12-15 inches height. - these management requirements shall also apply to overseeded winter small grain 20 Ibs of PAN has been deducted from the corn PAN allowance for residual N following a soybean crop in rotation. In the event corn is planted and does not follow a soybean crop, the 20 Ibs of PAN will need to be added back to the PAN allowance in Table 1. This WUP was amended just for Change of Ownership on December 1, 2006. **7/9/2020** Waste Utilization Plan changed to allow the right to plant any of the following three crops: Oats, Rye or Wheat. The more restrictive crop (Oats) was selected to ensure the balance of N produced was less than or equal to 0 to fully utilize the animal waste N produced. Please see the following application rates and window for all three crops allowed to be planted. Soil Type: Foreston All Crop: Wheat, RYE: 100 bu, N factor: 1.14, N rate: 114 Crop: Oats, RYE: 94 bu, N factor: 1.17 N rate: 110 Crop: Rye, RYE: 55 bu, N factor: 2.09, N rate: 115 Soil Type: Wagram 0-6% Crop: Wheat, RYE 85 bu, Crop: Oats, RYE 68 bu, Crop: Rye, RYE 40 bu, N factor: 1.09 N rate: 93 N factor: 1.27 N rate: 86 N factor: 2.23 N rate: 93 *Application Windows* Rye: September 1-March 31 Oats: September 1-April 15 Wheat: September 1-April 30 Oats crop was listed as an overseed due to both crops planted within the same year. Page 7 PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of - management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a Page 8 component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other that an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular. basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. Page 9 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 10 NAME OF FARM: J.L.M. Mayo Farms LLC OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance precedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEM before the new animals are stocked. I (we) understand that I must own or have acces to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this p!An at the appropriate times and at rates that no runoff occurs. NAME OF FACI SIGNATURE: NAME OF MANAGER (if d SIGNATURE: M. Mayo Farms LLC Pbn DATE: -4} 91 zeZa I from owner): NAME OF TECHNICAL SPECIALIST: Tyler L Pate AFFILIATION: ADDRESS (AGENCY): ! 00rJ-) I LLC. Po Sox 16ocp 616156,o/ tic Z7 2Z DATE: please print SIGNATURE: YA:DATE: q Z Page 11