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NCS000251 Permit Renewal Package_20200729
McCoy, Suzanne From:Riddick, Timothy A <TARIDDIC@GAPAC.com> Sent:Wednesday, July 29, 2020 5:26 PM To:McCoy, Suzanne Subject:\[External\] Georgia-Pacific Chemicals LLC - NCS000251 Permit Renewal Package - 2020 Attachments:Georgia-Pacific Chemicals LLC - NCS000251 Permit Renewal 2020 - NPDES- NCSRenewal-Form-Package.pdf Importance:High CAUTION: External email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to report.spam@nc.gov Ms. McCoy, Attached is a pdf copy of Georgia-Pacific Chemical LLC's NCS000251 Permit Renewal Package and supporting documents as required. One hardcopy of this application along with the supporting data was also submitted to the Stormwater Permitting Program Office (to your attention) at the 1612 Mailer Service Center, Raleigh mailing address today, July 28th, 2020. I believe that the attached information will meet the required expectations. Should you have any questions, please feel free to contact me at your convenience. My contact information is listed below. Regards, Tim Riddick Facility Environmental Manager Georgia-Pacific Chemicals LLC Conway, NC 27820 Office Phone: 252-585-3819 Cell Phone: 252-395-1625 VOIP 853819 1 Georgia-Pacific Chemicals LLC Conway Resins Plant P.O. Box 368 Conway, NC 27820 Phone: (252) 5854232 Fax (252) 585-1754 July 27, 2020 Certified Mail — 7014 2120 0004 5521 0077 SW Individual Permit Coverage Renewal Stormwater Permitting Program 1612 Mail Service Center Raleigh, NC 27699-1612 RE: NPDES Stormwater Permit Coverage Renewal Conway Resins Plant NPDES Stormwater Permit No.: NCS000251 Northampton County To Whom It May Concern, Please find enclosed the completed NPDES stormwater permit renewal application for our Conway, NC facility located in Northampton County. The permit application includes the following information in duplicate at your request. 1. A current site map from Al Stormwater Pollution Prevention Plan that includes the location of industrial activities, drainage structures, drainage areas for each outfall, building locations and impervious surfaces. 2. A summary of Analytical Monitoring results during the term of the existing permit. 3. A summary of the Visual Monitoring Results during the term of the existing permit. 4. A summary of our facility's Best Management Practices. 5. There have been no significant changes in industrial activities at this facility during the existing term of this permit. 6. Signed Certification of the development and implementation of the Stormwater Pollution Prevention Plan at this facility. REQUESTED PERMIT MODIFICATIONS We are requesting a modification to the permit to clarify the concentration of formaldehyde that triggers spray irrigation from [he stormwater detention basin (SWDB). In Section B, Table 3 (Benchmark Values for Analytical Monitoring) of the permit, the benchmark concentration for formaldehyde is set at 0.49 ppm. However, Table 4 (Threshold Values requiring Spray Irrigation from the SWDB) in Section B establishes a land application benchmark of 1.0 ppm. The gap between the Analytical Benchmark concentration (0.49 ppm) and the Spray Irrigation Benchmark concentration (1.0 ppm) creates uncertainty as to how stormwater in the SWDB with a concentration between 0.50 ppm and 0.99 ppm should be managed. The facility's standard operating procedure is to land apply any stormwater in the SWDB with a concentration greater than 0.49 ppm. We are requesting the following modifications and clarifications: 1) Remove the Spray Irrigation benchmark for formaldehyde from Table 4 and make it a requirement that any stormwater with a formaldehyde concentration greater than 0.49 ppm be land applied in the spray field. Modify footnote #4 of Table 1 to reflect this change as well. 2) Clarify that Tier I and Tier 11 requirements are only triggered in the event of a discharge of stormwater with a formaldehyde concentration greater than 0.49 ppm. Should you have any questions, please feel free to contact Tun Riddick at (252) 585-3819, Sincerely, � I_ tVW4 Ronald E. Walls Plant Manager / Regional Manufacturing Manager 2 Permit Coverage ®� Renewal Application Form NCDENR National Pollutant Discharge Elimination System NPDES Permit Number Stormwater Individual Permit NCS000251 Please provide your permit number in box in the upper right hand corner, complete the information In the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence wll/be mailed Owner I Organization Name: Georgia-Pacific chemicals, comayNC Owner Contact: Mr. Ronald E.Walls Mailing Address: RM Box 3H o y.No 27820 Phone Number: 2s2-sas-aeao Fax Number: 252-585-1754 E-mail address: ewalia�gaPa .o«n Facility Information Facility Name: Conway Resin Plant Facility Physical Address: 20OAmpacRd Conway,NG 27e20 Facility Contact: rim Riddiok Mailing Address: P.o.BmcaaB com-,ay. Nc 27820 Phone Number: 252-585-3819 Fax Number: 252-585-1754 E-mail address: tadddlo@gapao.com Permit Information Permit Contact: TimRiddick Mailing Address: P.O. Box Us o way, No 278M Phone Number: 2523953819 Fax Number: 252s85-1754 E-mail address: ada",a,at�m Discharge Information Receiving Stream: Paddy's Delight Creek (Doolitge Mill Porch Stream Class: B: Nsw Basin: shoran River Basin Sub -Basin: os 01 g2 Number of Outfalls: a Facility/Activity Changes Please describe below any changes to your facility or activities since Issuance of your permit. Attached a separate sheet if necessary. There have been no changes to the facility or activities since inssuance of our CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is truee, co� and oc/n1cu//r te. Signature C Date 7/Zp-ZZZ Mr. Ronald E. Walls Plant Manager Regional Manufacturing Manager Print or type name of person signing above Title SW Ind(vidual Permit Coverage Renewal Please return this completed application form Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit thes e Stormwater Pollution Prevention Plan) Initials 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. /?&4/ 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. �W 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, / parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) North Caro/ina Division of Energy, Minera,, and an Resources -Storm water Permitting Facility Name: conway Reain Plant Permit Number: NCS000251 Location Address: zoo Ampac Rd Conway. NC 27820 County: "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." ►frT.i "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And 'I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. 'DO NOT. SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Date Mr. Ronald E. Walls Plant Print or type name of person signing above Title / Regional Manutactudng Manager SPPP Certification 10/13 E: agxiE�a i� i t E h a t9C« E P YF \ E W3ob�a�3ss�o �s \ �Fa���y"! Vlook 11 oil a III !1! I l Ij11 I I I I t I I Il I,1 I III, x off a a � 01111143111! 'IlIliI I'14i l i i i IIII -�,� i s l X.^ A oo Q1 70 i , I II II, xu I !! , ''j ol_ NOL Zptn 5i'g ry i OXY a IIII���[` % zwm a ibf i'/1 °__''yy>>" ©S.� �� >i£ as .r )IIdol I}l� ill i I � 11 a Fx" lot ...w 7 fir+ ,>I � 8:4 z ti look, p OO jFo a a ©©i p a ®�©� ' pp 1 k� p3 a i w a a a o a a c` a i ,j aIJ a a look. 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I �! �! ,[!,••--.,, \� \ ,!|,.....,, �! !! •!!§�|,!� � ,! ;! ,;�,-�•-,,, ��•;l,--�.,,, !;l•--��,,, $ :! .11,....,., .�!lil.... „ ;! !;l•�-�.,.� ------------ �!!. 'I}l,--�-,•, - ! :! ,!l,��-.,•. R | R :! )®. ;!l•��-�,,. �! ,|1,.--•.,, | ! ! Required Item #4 (Pagel of3) BEST MANAGEMENT PRACTICES All material and process storage areas that pose a reasonable potential for stormwater pollution at the Conway Resins facility have been placed inside buildings or sheds. All bulk liquid storage tanks, loading/unloading areas, and manufacturing areas are provided with secondary containment and/or are roofed to minimize stormwater contact and to collect any stormwater that comes into contact with manufacturing operations. All technical and economically feasible means to eliminate and/or reduce exposure of materials and processes to stormwater have been implemented. Good HousekeeuinE Measures and Controls Good housekeeping practices are designed to maintain a clean and orderly work environment. At this facility, the following types of good housekeeping measures are implemented in an effort to prevent pollutants from entering storm water discharges. Operation and Maintenance • Floors and ground surfaces are kept dry and clean by using brooms, shovels, vacuum cleaners, or cleaning machines. • Garbage and waste materials are regularly picked up and properly disposed. • All spillage is promptly removed. • Equipment is routinely inspected to make sure it is maintained in working order. • The importance of spill cleanup procedures is communicated to employees through routine meetings. Materials Storage Practices • Adequate aisle space is provided to facilitate material transfer and easy access for inspections. • Containers, drums, and bags of material are stored away from direct traffic routes to prevent accidental spills. • Containers are stacked according to manufacturers' instructions. • Containers are stored on pallets to prevent corrosion. Required Item #4 (Page Z of 3) Material Inventory Procedures • An up-to-date inventory of all hazardous and non -hazardous materials kept at the facility is maintained. • All containers are labeled showing the name of the materials. • Storage areas where hazardous materials are stored have been specially designed to contain spills. Employee Participation • Information on good housekeeping practices are distributed during employee training sessions. • Good housekeeping measures are discussed at routine employee meetings. • Good housekeeping tips and reminders are noted around the plant. Preventive Maintenance The facility's preventive maintenance program includes: • Timely inspections and maintenance of storm water management devices. • Regular inspection and testing of facility equipment and systems to uncover conditions that could cause breakdowns or failures resulting in discharges of pollutants to surface waters. • Proper maintenance of facility equipment and systems. • The facility has an active preventive maintenance program under the guidance of the maintenance supervisor. Equipment Repair or Replacement • Defective equipment found during inspections and testing shall be promptly repaired or replaced. Records on Preventive Maintenance The facility has a records system that indicates when inspections are to be conducted. Inspection and testing records are maintained at maintenance planner's office. Required Item #4 (Page 3 of 3) VlSual InSPeCtlonS • Visual inspections are conducted on a routine basis. The inspections shall be performed periodically and after storm events. The following areas are inspected: 1. areas around all equipment 2. areas where spills and leaks have occurred in the past 3. material storage areas (tank farms and drum storage) 4. outdoor material processing,areas 5. material handling areas (loading, unloading, and transfer) 6o waste generation, storage, treatment, and disposal areas Required Item # 5 This requirement does not apply for our facility as there have been no significant changes in industrial activities at this facility during the existing term of the current permit.