NC0025135_Regional Office Physical File Scan Up To 7/17/2020

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MM,
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
February 8, 2010
Mr. Lee Huffman, Manager
Huffman Finishing
P.O. Box 170
Granite Falls, North Carolini
Dear Mr. Huffman:
Natural Resources
Dee Freeman
Secretary
Issuance of NPDES Permit NCO025135
Huffman Finishing WWTP
Caldwell County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
This. final permit includes no major changes ftom the draft sent to you on October 21, 2009.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh,
North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 011e
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748 NorthCarolina
Internet: www.ncwaterquality.org
An Equal Opportunity\ Affirmative Action Employer �i "

The Division has reviewed your request to remove the limits for Nickel. This request cannot be granted.
The limits are based on the statistical analysis of the effluent data. The sample that was taken during October 2008
indicated that concentration of Nickel in the effluent is 130 µg/L. This sample had a significant impact on the
statistical analysis of the data. Based on the EPA guidance, this result can only be removed from the analysis if it
was the result of the laboratory error.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements
to obtain other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit
that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number [phone].
Sincerely,
Coleen H. Sullins
cc: NPDES Files
Central Files
Asheville Regional Office -Surface Water Protection
Aquatic Toxicology Unit (e-copy)
Marshall Hyatt, EPA Region IV (e-copy)
Shankar E. Mistry, Ph.D., P.E. (e-copy)
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One
Phone: [phone] \ FAX: [phone] \ Customer Service: 1-877-623-6748 NoithCarolina
Internet: www.ncwaterquality.org "],7����N��/a ,
An Equal Opportunity \ Affirmative Action Employer � �/ l `LU!

Permit NCO025135
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
4919 Hickory Boulevard
southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River Basin in
accordance with effluent limitations, monitoring requirements, and other conditions set forth in
Parts I, II, III and IV hereof.
This permit shall become effective March 1, 2010.
This permit and authorization to discharge shall expire at midnight on January 31, 2015.
Signed this day February 8, 2010.
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NCO025135
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit
issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to
operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included
herein.
Huffman Finishing Company, Inc. is hereby authorized to:
1. Continue to operate an existing 0.250 MGD wastewater treatment facility consisting of
the following components:
➢ TZanuj lint screen
➢ en
➢ Flow equalization basin with four floating aerators
➢ Lift pumps
➢ Oxidation ditch
➢ Circular clarifier
➢ Sludge recirculation pumps
➢ Chlorine contact tank
➢ Ultrasonic flow measurement
➢ Chemical dechlorination
➢ Cascade post aeration
➢ Aerobic sludge digester
➢ Sludge holding lagoon
➢ Sludge thickener
➢ Sludge drying beds
➢ Auxiliary power
The facility is located at Huffman Finishing Company Wastewater Treatment Plant, at
4919 Hickory Boulevard, southeast of Granite Falls, Caldwell County.
2. Discharge from said treatment works at the location specified on the attached map into
the Catawba River (Lake Hickory), which are classified WS-IV B CA waters in the
Catawba River Basin.

Permit NCO025135
A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is
authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as
specified below:
PARAMETER
LIMITS, °
MONITORING REQUIREMENTS
Monthly Average
Daily Maxiinum
Measurement
Frequency
Sample
Type
Sample
Location ,
Flow
0.250 MGD
Continuous
Recorder
Influent or
Effluent
BOD, 5 day, 20°C
65.9 pounds/day
131.8 pounds/day
3/Week
Composite
Effluent
Total Suspended Solids
287.4 pounds/day
574.7 pounds/day
3/Week
Grab
Effluent
COD
790.9 pounds/day
1581.8 pounds/day
3/Week
Composite
Effluent
Fecal Coliform (geometric
mean
200/100 mL
400/100mL
3/Week
Grab
Effluent
pH
> 6.0 and < 9.0 standard units
3/Week
Grab.
Effluent
Temperature
3/Week
Grab
Effluent
Total Chromium
1.3 pounds/day
2.6 pounds/day
Weekly
Composite
Effluent
Sulfides
2.6 pounds/day
5.3 pounds/day
Weekly
Grab
Effluent
Phenols
104 Ng/L
104 Ng/L
Weekly
Grab
Effluent
Total Residual Chlorine'
28 Ng/L
Weekly
Grab
Effluent
NH3 as N
Monthly
Composite
Effluent
Total Nickel
261 pg/L
261 pg/L
Monthly
Composite
Effluent
Total Silver
Monthly
Composite
Effluent
Total Nitrogen
NO2 + NO3 + TKN
Monthly
Composite
Effluent
Total Phosphorus
Monthly
Composite
Effluent
Total Antimony
Quarterly
Composite
Effluent
Chronic Toxicity2
Quarterly
Composite
Effluent
Notes:
1. The TRC limit and monitoring requirements apply only if chlorine is used for disinfection. The facility shall report all
effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50
µg/L will be treated as zero for compliance purposes.
2. Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of the
Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

Permit NCO025135
A (2). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, uaq rterl monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase
II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form
(MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and =3B
for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the
end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting
chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or
approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be
included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
monitoring.

FACILITY
COUNTY
MAILING ADDRESS
TELEPHONE NO.
WHERE LOCATED
7
S
RESPONSIBLE FACILITY OPERATOR
OFFICIAL REPRESENTATIVE
�ee i'7 V1 iLl
75ZI
/
CERT. NUMBER
CLASS
NPDES PERMIT NUMBER NC 06 _? OTHER PERMIT NO.
STATE FEDERAL DATE ISSUED
DATE ISSUED
EXPIRATION DATE
STREAM NAME
CLASS
7Q10
SUB -BASIN

f
Michael F. Easley, Governor
�6 �Q State of North Carolina
O G William G. Ross, Jr., Secretary
Depattrnent of Environment and Natural Resources
7 y
`Alan W.•Klimek, P.E., Director
01 i FF~"\f -~- �— DivisionTof-Water Quality
�l f= ri n n
December 15 2005
Ll. DEC 2 1 2Cu�,
Mr. Lee Huffman
Manager VVATER CUA.LITY. i TIOV
P.O. Box 170 !
Granite Falls, North Carolina 28630 i`ASHEI�ILLE E t_g_Jc dAL OFFICE
Subject: Issuance of NPDES Permit
NCO025135
Huffman Finishing WWTP'
Caldwell County
Dear Mr. Huffman:.
Division personnel have reviewed and approved your application for renewal of the subject
permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued
pursuant to the requirements of North Carolina General Statute 143-215,1 and the Memorandum of
Agreement between North Carolina and the U3. Environmental Protection Agency dated May 9,1994 (or
as subsequently amended).
This final permit contains no significant, changes from the draft you were sent on August 31, 2005.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition, .
conforming to. Chapter 150B of the North Carolina General Statutes, and filed with the Office of .
Administrative Hearings (6714 Mail Service Center, Raleigh, North. Carolina 2769976714). Unless'such
demand is made, this decision shall be final and biriding.'
Please note that this permit is not transferable except after notice to the Division. The Division
may require modification or revocation and reissuance of the permit. This permit does not affect the
legal requirements to obtain other permits which inay be required by the Division of Water Quality -or
permits required by the Division of Land Resources, the Coastal Area Management Act or any other
Federal or Local governmental permit that may be. required.
If you have any questions concerning this permit, please contact Toya Fields at telephone
number [phone], extension 551.
Sincerely,
Or lan W. Klimek, P.E. .
cc: Central Files ~
Msh`e^MiUM _eg, as 0ffize ! c- ur e t� titer rotectiax�
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX (919)'733-0719 NorthCarol
512 N. Salisbury Street, Raleigh, North Carolina 27604 On the Internet at http://h2o.enr.state.nc.us/ Nakr ll
An Equal Opportunity/Airirmative Action Employer.

Permit # NC0025135
STATE OF NORTH CAROLIlE;TA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE.
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
4919 Hickory Boulevard
southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River
Basin in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, H, III and IV hereof.
This permit shall become effective January 1, 2006.
This permit and authorization to discharge shall expire at midnight on January 31, 2010.
Signed this day December 15, 2005.
01— Alan W. Klimek, P.E., Director -
Division of Water Quality
By Authority of the Environmental Management Commission

Permit # NCO025135
SUPPLEMENT TO PERMIT COVER SHEET
All previous'NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this.
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and
provisions included herein.
Huffman Finishing Company, Inc. is hereby authorized to:
1. Continue to operate an existing 0-.250 MGD wastewater treatment facility
_
consisting of the following components:
➢ . Manual lint screen;_
➢ Manual trash screen , �o
➢ Flow equalization basin with four floating aerators-
➢ . Lift pumps
➢ Oxidation ditch
➢ Circular -clarifier
_ ➢ . Sludge recirculation pumps
Chlorine contact tank
➢ Ultrasonic flow measurement
Chemical dechlorination
➢ Cascade post aeration
➢ Aerobic sludge ;digester
➢ Sludge holding lagoon. ;
➢ Sludge thickener ; Jo K C , N o '
➢ Sludge drying beds. .
➢. Auxiliary power ']'� �Y v.1 fl �- w .o
The facility is located. at Huffman Finishing Company Wastewater Treatment
Plant, at 4919 Hickory Boulevard;, southeast of Granite Falls, Caldwell County..
.2. Discharge from said treatment works at the location specified on.the attached map,
into the Catawba River (Lake Hickory); which are. classified WS=1V B CA waters in
the Catawba River Basin: :

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Li Ni
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J.Tq.W0't.
.j
I
77
JIM`
J.1
N_
X
MM'10 a I
0.
"r,
A
n�, 'i, T
gg
7S
W
LJ
ALI 4.
a-'i i Finishing 4�'NCO"025135
Facility
�
.7
-M
USGS Quad NameHick6r"
, .-..":Location,
Lat 35048'49"
ReceivingStream: Catawba.RiVer (Lake
77,
K
..
Lbhg.:812347f... ...
... ...
Hick'
Stream, Class : WS-1V B CA.-1Vorth of to SCALE
M'
Subbasiry Catawba 03.0832

Permit # NCO025135
A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning upon the effective date of the permit and lasting until expiration, the
Permittee is authorized to discharge from outfall serial number 001.. Such discharges shall be limited and
monitored by the Permittee as specified. below:
EFFLUENT
r `LIMITS
M®NIT ORINGREQUIREMENTS
` t
CIi1�RACTERISTICS
x h, r r
h
' ' 'z ? Xa"< <N
Monthly Dayiy r
'Measurement
x =Sample SampleF`
z�
a
s - q¢ r s r r i
Locatzon.F�:
llk­
vera _<..,Maxrmum, a.,;1~re,uen
",.n..N_�
Flow
0.250 MGD
Continuous
Recorder
1 or E
BOD, 5 day, 20°C
58 lbs/day
116 lbs/day
3/Week
Composite
WEJ
Total Suspended Solids
252 lbs/day
504 lbs/day
3/Week
Grab
VE
COD
693lbs/day
1387lbs/day
3/Week
Composite
Fecal Coliform
200/100 ml
400/100m1
3/Week
Grab
j
(geometric mean) _
pHz
3/Week
Grab
E
Temperature
3/Week
Grab
E
Total Chromium
1.2lbs/day
2.3 lbs/day
Weekly
Composite
E
Sulfides "
2.31bs/day
4.61bs/day .
Weekly
Grab
E
Phenols
20 Vg/1
Weekly
Grab
E -
Total Residual Chlorine3
28 Vg/L -
Weekly
Grab
E
NH3 as N
Monthly
Composite
E
Total Nickel
Monthly
Composite
E
Total Silver
Monthly
Composite
E .
Total Nitrogen
Monthly
Composite
E
(NO2 + NO3 + TKN)
Total Phosphorus
Monthly
Composite
E
Totaf Antimony
Quarterly
Composite.
E
Chronic Toxicity4
Quarterly
Composite
E
Notes
1. Sample locations: E - Effluent, I — Influent
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. The TRC limit and monitoring requirements apply only if chlorine is used for disinfection. Limit takes effect
June 1, 2007.
4. Chronic toxicity (Ceriodaphnia) P/F® 0.96%o; March, June, September, and December. See Special Conditions A
(2) of the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

Permit # NCO025135
SUPPLEMENT TO EFFLUENT LIMITATIONS
AND MONITORING REQUIREMENTS '
SPECIAL CONDITIONS
A (2). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent'versions or "North Carolina Phase
lI Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent_ Discharge Monitoring Form
(MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP313
for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: North Carolina Division of Water Quality
Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the
end of the reporting period. for which the report is made.Test data shall be complete, accurate, include all supporting
chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or
approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
monitoring.

0 wAT�RQ�
r NCDENR
David Hoffinan
417 Sharon Avenue
Lenoir, NC 28645
Dear Mr. Hoffinan:
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
June 27, 2005
Alan W. Klimek, P.E., Director
Division of Water Qual
J U N 2 9 2005
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE
Subject: General Permit No. NCG520000
Certificate of Coverage NCG520071
Hoffman Materials
Caldwell County
In accordance with your application for discharge, the Division is forwarding herewith the subject Certificate of
Coverage to discharge under the subject state-NPDES general permit. This permit is issued pursuant to the
requirements of North Carolina General Statue 143-215 .1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated May 9, 1994 (or as subsequently amended).
The following information is included with your permit package:
■ A copy of the Certificate of Coverage for your treatment facility
■ A copy of General Wastewater Discharge Permit NCG520000
■ A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG520000
ity
If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to
you, you have the right to request an individual permit by submitting an individual permit application. Unless such
demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the Division of Water
Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of
coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or
any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number 919/733-
5083, extension 553.
cc: Central. Files
NPDES General Permit Files
;Asheville Regional Office, Water Quality
N. C. Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Internet: h2o.enr.state. nc.us
Sin erely,
(rrY`
mIan W. Klimek, P.E.
Phone: [phone]
fax: [phone]
DENR Customer Service Center: 1 800 623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND. NATURAL RESOURCES
DIVISION OF WATER QUALITY
CERTIFICATE OF COVERAGE NCG520071.
GENERAL PERMIT NO. NCG520000
TO DISCHARGE SAND DREDGING WASTEWATER AND SIMILAR WASTEWATERS
1i0030"M11:1�!
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution
Control Act, as amended,
Hoffman Material
is hereby authorized to operate a
Sand dredging treatment system consisting of a settling basin with the discharge of treated wastewater or similar wastewater
from a facility located at
Hoffman Material
417 Sharon Avenue
Lenoir
Caldwell County
to receiving waters designated as Lower Creek in the Catawba River Basin in accordance with the effluent limitations,
monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit NCG520000 as attached.
This certificate of coverage shall become effective June 27, 2005
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 27, 2005
4M 61 j
vtc�
W. Klimek, P.E., Director
UTI/ Division of Water Quality
By Authority of the Environmental Management Commission

Hoffinan Materials Lower Creek
NCG520071 WS-IV

rpartF
of North Carolina
and
ment of Environment
Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
Mr. Lee T. Huffman
Huffman Finishing, Inc.
P.O. Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
NCDENR
9 WT__
April 15, 2002 APR 2 2 2002 ,
Subject: Issuance of NPDES Permit NCO025135
Huffman Finishing, Inc.
Caldwell County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended.) The
following modifications have been made to the permit:
• The antimony limit of 1.46 mg/L has been deleted based on data submitted. No values exceeded the allowable
concentration and reasonable potential analysis (RPA) calculated that the maximum predicted values were less
than the allowable concentration. The final permit contains quarterly monitoring only (no limit) for antimony.
• Silver monitoring has been modified to quarterly instead of monthly. Effluent data showed all values below
detection level and RPA calculated that the maximum predicted value was less than the allowable
concentration.
• A nickel limit of 261 ug/L has been added to permit. Evaluation of effluent data showed most values below
detection level, however there was one reported value of 500 µg/L. A daily maximum limit of 261 µg/L has
been implemented to protect the receiving stream from acute toxicity effects. After twelve months of
sampling, you request a reevaluation of the nickel data to determine if the effluent limit should be revised.
• The existing query acute toxicity test at 96% has been modified to a quarterly chronic toxicity test based on
a revised DWQ procedure for whole toxicity tests. The instream waste concentration for Huffman Finishing
is greater than 0.25% and DWQ now applies a chronic toxicity test for dischargers that meet that criterion.
The revised toxicity test will be a quarterly chronic test using Ceriodaphnia and the limit will be 0.96%. The
test months will remain March, June, September and December.
• BOD5 TSS COD, and sulfide limits were modified based on updated production data provided by the
permittee. Modified limits are as follows and are only slightly lower than the previous limits.
BODS = 65 pounds/day (monthly average);
BODS = 132 pounds/day (daily maximum)
TSS = 278 pounds/day (monthly average);
TSS = 565 pounds/day (daily maximum)
COD = 759 pounds/day (monthly average);
COD = 1548 pounds/day (daily maximum)
Sulfides = 2.5 pounds/day (monthly average);
Sulfides = 5.2 pounds/day (daily maximum)
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone]/FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

Permit
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this
letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North
Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding.
Please take notice that this permit is not transferable. The Division may require modification or revocation
and reissuance$ the permits This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act, or any other Federal or Local governmental permits may be required.
If you have any questions or need additional information, please contact Ms. Jacquelyn Nowell at telephone
number [phone], extension 512.
Sincerely,
Original Signed By
David A. Goodrich
Gregory J. Thorpe, Ph.D.
cc: Central Files
r1slville Rrer'b1CC3f£tce W.,i er Qual2tySeetion:-
Roosevelt Childress, EPA Region IV
NPDES Unit/Permit File
Aquatic Toxicology Unit

Permit NCO025135
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution
Control Act, as amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Huffman Finishing Company
U.S. Highway 321 southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River Basin in
accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,
III and IV hereof.
This permit shall become effective May 1, 2002.
This permit and authorization to discharge shall expire at midnight on March 31, 2005.
Signed this day April 15, 2002.
Original Signed By
David A. Goodrich
Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
By Authority of the Environmental Management Commission

Rj�
,y •
4 1, 1 + �••� / J r117 �� , } t� . -'� `,, 1 Ij �'1 ♦.1
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Huffman.
•'� ' � rr _.r t.� �' � � ` /%�, Finishing Inc...'
NC0025135
Outfal l' 001
I � 111
Facility Information
Latitude: 35045'34" Sub -Basin:
Longitude: 81'23'49"
Qua ( #: D13SW
Stream Class: C NSW
Receiving Stream: Catawba River (Lake Hickory)
03-08-32
1
! V
/ �'f � . �:�,��';J __-- 1 \" r• SPA
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Facility
X
Location
no rtk
NC0025135

A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -FINAL Permit No. NC0025135 "I
During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall
be limited and monitored by the Permittee as specified below:
-EFFLUENT CHARACTERISTIC LIMITS s ._ MONITORING REQUIREMENTS
Monthly Daily easuremen amp a Sample Location':
Average. Maximum Frequency _ Type
ontlnuous Recorder
or
ay, 20'C BTUs7daiy 13Z lbsTffa—y3/Week Composite
total Chromium
i.s Iosiaay
z.o iDsiaay
VVeeKly
composite
c
Sulfides
s ay
5.2 lbs/day
Weekly
Grab
Phenols
__Z9.Yu­g7I
Weekly
Grab
Fecal o I orm (geometric mean
m
m3/Week
ra
otal Antimony
Quarterly
Composite
Total rsenic
Quarterly
Composite
otal t3arium
Quarterly
Composite
Total a mlum
Quarterly
Composite
Chloride
Quarterly
omposl e
Total Copper
Quarterly
Composite
Total yam a
Quarterly
Grab
Fluoride
Quarterly
omposl e
Total ea
ua ery
Composite
as IN
Monthly
Composite
Total Ice
ug/1
ekly
Composite
pH 2
3/Week
ra
otal Silver
Quarterly
Composite
Total Inc
Quarterly
Composite
Total I rogen + NO3 + TKN)
1VE-n-Mly
Composite
n a ncn nm.q
MonthIvCombosile—
I emperature o,vveeK viau
Chronic Toxicity Quarterly Composite
Notes:
1 Sample locations: E - Effluent, I - Influent
2 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3 Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

State of North ( _.'olina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek,. P.E., Director
Mr. Lee T. Huffman
Huffman Finishing Inc.
P.O. Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
NCDENR.
September 8, 2003 I
5 M93
i'V�----_���i-1�'yf!.i_t
Subject: NPDES Permit Correction
Permit No. NCO025135
Huffman Finishing Inc.
Caldwell County
In accordance with the request of the Asheville Regional Office, we are sending a
corrected effluent page that reflects that monitoring for total silver should be conducted
quarterly.
Please find enclosed the amended effluent page for outfall 001, which should be
inserted into your permit. The old page should be discarded. This permit is issued
pursuant 'to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the U.S. Environmental
Protection Agency.
If you have any questions or need additional information, please contact Jacquelyn
Nowell at telephone number [phone], extension 512.
Ylimek, P.E.
Attachment
cc: Central_Eiles '----- - - _
Asheville -Regional -Office /- Water_Quality Section_'
oosevelt Childress, EPA Region IV
Point Source Compliance /Enforcement Unit
NPDES Unit/Permit File
Aquatic Toxicology Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone]/FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0025135
During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall
be limited and monitored by the Permittee as specified below:
EF LUENTCHARACTERISTICS-
>_
LIMITS
MONITORIhLG.REQl1lREMENTS
Monthly
Average.,,Maximum
Daily
Measurement
Fre uerrc
Sample
T e .
Sample Cocafiionl
Flow \ ' --_
0.250 MGD
Continuous
Recorder
: `Tor E
BOD, 5 day, 20°C -_,
65 Ibs/day
132 Ibs/day
3/Week
Composite
E
Total Suspended Solids
278 Ibs/day
565 Ibs/day
3/Week
Grab
y' E
D
Ibs/day
3/Week
Coml)osite
E
Total Chromium
1.3 Ibs/day
2.6 Ibs/day
Weekly
Composite':;
E
Sulfides
2.5lbs/day
5.2lbs/day
Weekly
Grab,'
E
Phenols
20.0 ug/I
Weekly
=Grab
E
Fecal Coliform (geometric mean)
200.0%10:Omi
400.0/100ml
3/Week
",� Grab
E
Total Antimony
Quarterly
;f Composite
E
Total Arsenic
Quarterly ; ;y
Composite
E
Total Barium
Quarterly"
Composite
E
Total Cadmium
Quarterly`
Composite
E
Chloride
Quarterly
Composite
E
Total Copper
Quarterly
Composite
E
Total Cyanide
'�` Quarterly
Grab
E
Fluoride
Quarterly_`
Composite
E
Total Lead
,�
Quarterly
Composite
E
NH3 as N
Monthly
_Composite
E
Total Nickel
" 261 ug/I
Weekly
Composite
E
H 2
3/Week
G?ab--
E
Total Silver
Quarterly
Composifev,' -.
E
Total Zinc
Quarterly
Composite
E
Total Nitrogen (NO2 + NO3 + TKN)
Monthly
Composite
' E
Total Phosphorus
Monthly
Composite
Total Residual Chlorine
2/Month
Grab
Temperature
3/Week
Grab
E
Chronic Toxicity 3 =' /
Quarterly
Composite
E
Notes:
F�
Sample locations: E: -Effluent, I - Influent
X`
2 The pH shall•not be less than 6.0 standard units nor greater than 9.0 standard units.
r
3 Chronic toxiciy (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

State of North C«,,,..na
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
August 22, 2003
Mr. Lee T. Huffman
Huffman Finishing, Inc.
P.O. Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
NCD-E,,NR
§l'i 1 6
11-14
AUG
1 23
Subject:NPDES Permit Error Correction
Permit No. NCO025135
Huffman Finishing WWTP
Caldwell County
The Division of Water Quality (DWQ) has found typographical errors in the effluent
limitations page (A. (1.)) of the NPDES permit issued to you on April 15, 2002. Please
note that Total Silver monitoring has been changed from monthly to quarterly.
Please find enclosed the revised permit page. The revised page should be inserted into
your permit. The old effluent limitations page may then be discarded. All other terms
and conditions contained in the original permit remain unchanged and in full effect. This
permit modification is issued under the requirements of North Carolina General Statutes
143-215.1 and the Memorandum of Agreement between North Carolina and the U. S.
Environmental Protection Agency.
If any parts, measurement frequencies or sampling requirements contained in this permit
modification are unacceptable to you, you have the right to an adjudicatory hearing upon
written request within thirty (30) days following receipt of this letter. This request must
be a written petition conforming to Chapter 150B of the North Carolina General Statutes,
filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North
Carolina 27699-6714). Unless such demand is made, this decision shall be final and
binding.
If you have any questions concerning this permit modification, please contact Christie
Jackson at [phone], extension 538.
Sincerely,
(rir—
an W. Klimek, P.E.
cc: Central Files
Ashe�ille.Regional_Office,Jim Reid'
NPDES Unit, Permit File
Point Source Compliance/Enforcement Unit
Training and Certification Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone]/FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10 % post -consumer paper

A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL ` ' J/� �+ ^ J ltJl, i Permit No.
During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is authorized to dischargelfrom outfall serial number 001. SL
be limited and monitored by the Per ittee as specified below:
EFFLUENT CHARACTERISTICS'
LIMITS
MONITORING REDUIREMENTS
Monthly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample Location "
l
Flow
0.250 MGD
Continuous
Recorder
or
ay,
s ay
132 lbs/day
3NVeek
Composite
Total uspen ad Solids
s ay
565 lbs/day
eeGrab
s ay
1548 lbsTcTa—y3/Week
omposi e_�'
Total romium
s ay
2.6 lbs/day
Weekly
ompos a-
u i es
.;,2.5 lbs/day
5.2 lbs/day
WeeKly
,_- ca
Ph eno s
�?�
ug
Weekly
"Grab
Fecal o i orm geometric mean
7200.071 Ugm-T—m3/Week
ra
o a n imony��Quarterly,--��'
Composite
o a rsernc
�a.
ua
Quarterly'
Composite
o a arum
qua ery
Composite
IZ
Total Cadmium
-Quarterly
omposi e
Chloride
Quarterly
omposi e
Total opper
Quarterly
Composite
Total yarn a
Quarterry
Grab
Fluoride
Quarterly
composite
o a ea
�'
k
Quarterly
Composite
as N
Monthly
Composite
Total icel
26._1 ug
Weekly
composite
pH
- IV,
3/Week
ra
Total i ver
Monthly
omposi e
Total inc
Quarterly
omposi e
Total i rogen + NO3 + TKN)
Monthly
Composite
Total osp orus
Monthly
Composite
Total esi uaChlorine =,�
onGrab
empera ure
eek
ra
Chronic Toxicity 3
Quarterly
Composite
Notes:
1 Sample,locations: E - Effluent, I -Influent
2 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
a Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

SUPPLEMENT TO EFFLUENT LIMITATIONS
. AND MONITORING REQUIREMENTS
SPECIAL CONDITIONS
A (2). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
'qqqqPermit No. NCO02513
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to
Ceriodaphnia dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, auarterlu monitoring using test procedures outlined in the
"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent
versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or
subsequent versions. The tests will be performed during the months of March, June, September, and
December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent
discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit
limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months
as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February
1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest
concentration having no detectable impairment of reproduction. or survival and the lowest concentration that
does have a detectable impairment of reproduction or survival. The definition of "detectable impairment,"
collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase
II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the
pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the
following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Water Quality
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30
days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate
signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is
employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,
the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the
facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No
Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at
the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be
required during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of
Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to
include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control
organism survival, minimum control organism reproduction, and appropriate environmental controls, shall
constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day
of the month following the month of the initial monitoring.

Beverly Eaves Perdue
Governor
ALVi_w;
�
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Mr. Lee Huffman, Manager
Huffman Finishing
P.O. Box 170
Granite Falls, North Carolina 28630
Dear Mr. Huffman:
Coleen H. Sullins,: Dee Freeman
Director Secret
;t ary
I --
February 8, 2010
lt
E iS, 1 %
Subject: Issuance of NPDES Permit NCO025135
Huffman Finishing W VTP
Caldwell County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the; attached NPDES discharge permit. This permit is issued -pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
This final permit includes no major changes from the draft sent to you on October 21, 2009.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatoty hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh,
North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748 NOi`C�l C a 10.11I1a
Internet: vvww.ncw'aterquality.org � An Equal Opportunity 4 Affirmative Action Employer ;Vat` 11ralI f

The Division has reviewed your request to remove the limits for Nickel. This request cannot be gra
The limits are based on the statistical analysis of the effluent data. The sample that was taken during October 2008
indicated that concentration of Nickel in the effluent is 130 µg/L. This sample had a significant impact on the
statistical analysis of the data. Based on the EPA guidance, this result can only be removed from the analysis if it
was the result of the laboratory error.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements
to obtain other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit
that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number [phone].
Sincerely,
Xh
T
oleen H. Sullins
cc: NPDES Files
Central Files _
AshevilleReg of al_O-f£ce--Surface Water P OtE ti6rij
Aquatic Toxicology Unit (e-copy)
Marshall Hyatt, EPA Region IV (e-copy)
Shankar E. Mistry, Ph.D., P.E. (e-copy)
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 1�TOn..ei 1 �r 7
Phone: [phone] FAX: [phone] VCustomer Service: 1-877-623-6748 i� Ol l ill-,c`1i�0Alna
Internet: www.ncvvaterquality.org Naturally
An Equal Opportunity 1 Affirmative Action Employer

I. . . , . • Permit # NCO025135
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY"
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
4919 Hickory Boulevard
southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River
Basin in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective March 1, 2010.
This permit and authorization to discharge shall expire at midnight on January 31, 2015.
Signed this day February 8, 2010.
Coleen H..Sullins, Director
Division of Water Qualit
y
By Authority of the Environmental Management Commission

Permit # T
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions; requirements, terms, and
provisions included herein.
Huffman Finishing Company, Inc. is hereby authorized to:
1. Continue to operate an existing 0.250 MGD wastewater treatment facility
consisting of the following components:
➢ Manual lint screen
➢ Manual trash screen
➢ Flow equalization basin with four floating aerators
➢ Lift pumps
➢ Oxidation ditch
➢ Circular clarifier
➢ Sludge recirculation pumps
➢ Chlorine contact tank
➢ Ultrasonic flow measurement
➢ Chemical dechlorination
➢ Cascade post aeration
➢ Aerobic sludge digester
➢ Sludge holding lagoon
➢ Sludge thickener
➢ Sludge drying beds
➢ Auxiliary power
The facility is located at Huffman Finishing Company Wastewater Treatment
Plant, at 4919 Hickory Boulevard, southeast of Granite Falls, Caldwell County.
2. Discharge from said treatment works at the location specified on the attached map
into the Catawba River (Lake Hickory), which are classified WS-IV B CA waters in
the Catawba River Basin.

e' —fly,
��_ i� �f f ,,��'� �- � • ; �.{��L. �� ` r..�i'. 'L y� :rJ {:��r-� `e �._..f� �..� _ f.`II �� .
4 Discharge location
ST
ti
-Ile /
C.
tiyi) i I I_ 4+
f1
'P-W
le LI
1
Huffman Finishing - NCOO25135 Facility
USGS Quad Name: Hickory o Location,6'�J
Lat.: 35 48 49
Receiving Stream: Catawba River (Lake Long.: 81023'47"
Hickory)
Stream Class: WS-IV B CA L North Not to SCALE
Subbasin: Catawba - 03 08 32

Permit NC0025135
EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
uurmg the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is
authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as
specified below:
PARAMETER
LIMITS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Frequency
Sample
Type
Sample
Location
Flow
0.250 MGD
Continuous
Recorder
Influent or
Effluent
BOD, 5 day, 20'C
65.9 pounds/day
131.8 pounds/day
3/Week
Composite
Effluent
Total Suspended Solids
287.4 pounds/day
574.7 pounds/day
3/Week
Grab
Effluent
COD
790.9 pounds/day
1581.8 pounds/day
3/Week
Composite
Effluent
Fecal Coliform (geometric
mean
200/100 mL
400/100mL
3/Week
Grab
Effluent
pH
> 6.0 and < 9.0 standard units
3/Week
Grab
Effluent
Temperature
3/Week
Grab
Effluent
Total Chromium
1.3 pounds/day
2.6 pounds/day
Weekly
Composite
Effluent
Sulfides
2.6 pounds/day
5.3 pounds/day
Weekly
Grab
Effluent
Phenols
104 lug/L
104 Ng/L
Weekly
Grab
Effluent
Total Residual Chlorine'
28 Ng/L
Weekly
Grab
Effluent
NH3 as N
Monthly
Composite
Effluent
Total Nickel •
261 Ng/L
261 Ng/L'
Monthly
Composite
Effluent
Total Silver
Monthly
Composite
Effluent
Total Nitrogen
NO2 + NO3 + TKN
Monthly
Composite
Effluent
Total Phosphorus
Monthly
Composite
Effluent
Total Antimony
Quarterly
Composite
Effluent
Chronic Toxicity2
Quarterly
Composite
Effluent
Notes:
1. The TRC,limit and monitoring requirements apply only if chlorine is used for disinfection. The facility shall report all
effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50
µg/L will be treated as zero for compliance purposes.
2. Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of the
Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

Permit NC00'4
A (2). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, quarterl monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase
II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form
(MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B
for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the
end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting
chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or
approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be
included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
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PART II
STANDARD CONDITIONS FOR NPDES PERMITS
Section A. Definitions
2/Month
Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall
be representative of the wastewater discharged during the sample period.
3/Week
Samples are collected three times per week on three separate calendar days. These samples shall be representative of
the wastewater discharged during the sample period.
Act or "the Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et.
seq.
Annual Average
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal
coliform, the geometric mean of such discharges.
Arithmetic Mean
The summation of the individual values divided by the number of individual values.
Bypass
The known diversion of waste streams from any portion of a treatment facility including the collection system, which
is not a designed or established or operating mode for the facility.
Calendar Day
The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any
consecutive 24-hour period that reasonably represents the calendar day may be used for sampling.
Calendar Week
The period from Sunday through the following Saturday.
Calendar Quarter
One of the following distinct periods: January through March, April through June, July through September, and
October through December.
Composite Sample
A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in
such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The
Director may designate the most appropriate method (specific number and size of aliquots necessary, the time
interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically.
Composite samples may be obtained by the following methods:
(1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow.
(2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour
period of discharge and combined proportional to the rate of flow measured at the time of individual sample
collection, or
(3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period
-with the time intervals between samples determined by a preset number of gallons passing the sampling
point. Flow measurement between sample intervals shall be determined by use of a flow recorder and
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totalizer, and the preset gallon interval between sample collection fixed at no greater than 1,
expected total daily flow at the treatment system, or
Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hoL
a constant time interval. Use of this method requires prior approval by the Director. Th,s uacinuu
may only be used in situations where effluent flow rates vary less than 15 percent. The following
restrictions also apply:
➢ Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters
➢ Influent samples shall not be collected more than once per hour.
➢ Permittees with wastewater treatment systems whose detention time < 24 hours shall collect effluent
grab samples at intervals of no greater than 20 minutes apart during any 24-hour period.
➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect
effluent grab samples at least every six hours; there must be a minimum of four samples during a 24-hour
sampling period.
Continuous flow measurement
Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be
monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance
activities on the flow device.
Daily Discharge
The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the
calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as
the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean
concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all
grab samples collected during that period..(40 CFR 122.2)
Daily Maximum
The highest "daily discharge" during the calendar month.
Daily Sampling
Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the
permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations
prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that
requirement will be so noted on the Effluent Limitations and Monitoring Page(s).
DW Q or "the Division"
The Division of Water Quality, Department of Environment and Natural Resources.
EMC
The North Carolina Environmental Management Commission.
EPA
The United States Environmental Protection Agency
Facility Closure
Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow
this permit to be rescinded.
Geometric Mean
The Nth root of the product of the individual values where N = the number of individual values. For purposes of
calculating the geometric mean, values of "0" (or "< [detection level]' shall be considered = 1.
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am le
ual samples of at least 100 ml collected over a period of time not exceeding 15 minutes.
d manually. Grab samples must be representative of the discharge (or the receiving
samples).
Grab samples can be
stream, for instream
Hazardous Substance
Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA.
Instantaneous flow measurement
A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total
discharge.
Monthly Average (concentration limit),
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal
coliform, the geometric mean of such discharges.
Permit Issuing Authority
The Director of the Division of Water Quality.
Quarterly Average (concentration limit)
The average of all samples taken over a calendar quarter.
Severe property damage
Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable,
or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a
bypass. Severe property damage excludes economic loss caused by delays in production.
Toxic Pollutant:
Any pollutant listed as toxic under Section 307(a)(l) of the CWA.
U set
An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with
permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by
operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive
maintenance, or careless or improper operation.
Weekly Average (concentration limit
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal
coliform, the geometric mean of such discharges.
Section B. General Conditions
1. Duty to Comply
The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation
of the CWA and is grounds for enforcement action; for permit termination, revocation and reissuance, or
modification; or denial of a permit renewal application [40 CFR 122.41].
a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the
CWA for toxic pollutants and with standards for sewage sludge use or disposal established under section
405(d) of the CWA within the time provided in the regulations that establish these standards or prohibitions
or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate
the requirement.
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b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or
any permit condition or limitation implementing any such sections in a permit issued under section 402, or
any requirement imposed in a pretreatment program approved under sections 402 (a) (3) or 402 (b) (8) of the
Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319 (d) and 40
CFR 122.41 (a) (2)]
c. The CWA provides that any person who negligently violates sections' 301, 302, 306, 307, 308, 318, or 405 of the
Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of
the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or
402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or
imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a
negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of
violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319 (c) (1) and 40 CFR 122.41 (a)
(2)]
d. Any person who knowing violates such sections, or such conditions or limitations is subject to criminal
penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In
the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal
penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both.
[33 USC 1319 (c) (2) and 40 CFR 122.41 (a) (2)]
e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit
condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,
and who knows at that time that he thereby places another person in imminent danger of death or serious
bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not
more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment
violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than
30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction
of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined
up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)]
f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person
who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North
Carolina General Statutes 4 143-215.6A]
g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302,
306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such
sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are
not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed
$37,500. Penalties for Class II violations are not to exceed $16,000 per day for each day during which the
violation continues, with the maximum amount of any Class II penalty not to exceed $177,500. [33 USC 1219
(g) (2) and 40 CFR 122.41 (a) (3)]
2. Duty to Mitigate
The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in
violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40
CFR 122.41 (d)].
3. Civil and Criminal Liability
Except as provided in permit conditions on 'Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power
Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any
responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309
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the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as
h kills, even though the responsibility for effective compliance may be temporarily suspended.
�d and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee
from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143-
215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for
consequential damages, such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Property Rights
The issuance of this permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor
any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)].
6. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical structures or
facilities or the undertaking of any work in any navigable waters.
7. Severability
The provisions of this permit are severable. If any provision of this permit, or the application of any provision of
this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the
remainder of this permit, shall not be affected thereby [NCGS 150B-23].
8. Duty to Provide Information
The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the
Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or .
terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the
Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)].
9. Duty to Reapply
If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the
Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)].
10. Expiration of Permit
The Permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and
fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date.
Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not
have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject
the Permittee to enforcement procedures as provided in NCGS 143-215.6-and 33 USC 1251 et. seq.
11. Signatory Requirements
All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified
[40 CFR 122.41 (k)].
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible
corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in
charge of a principal business function, or any other person who performs similar policy or decision
making functions for the corporation, or (b) the manager of one or more manufacturing, production, or
operating facilities, provided, the manager is authorized to make management decisions which govern the
operation of the regulated facility including having the explicit or implicit duty of making major capital
investment recommendations, and initiating and directing other comprehensive measures to assure long
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term environmental compliance with environmental laws and regulations; the manager can ensure that
the necessary systems are established or actions taken to gather complete and accurate information for
permit application requirements; and where authority to sign documents has been assigned or delegated
to the manager in accordance with corporate procedures .
(2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or
ranking elected official [40 CFR 122.22].
b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be
signed by a person described in paragraph a. above or by. a duly authorized representative of that person. A
person is a duly authorized representative only if:
1. The authorization is made in writing by a person described above;
2. The authorization specified either an individual or a position having responsibility for the overall
operation of the regulated facility or activity, such as the position of plant manager, operator of a well or
well field, superintendent, a position of equivalent responsibility, or an individual or position having
overall responsibility for environmental matters for the company. (A duly authorized representative may
thus be either a named individual or any individual occupying a named position.); and
3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22]
c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate
because a different individual or position has responsibility for the overall operation of the facility, a new
authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director
prior to or together with any reports, information, or applications to be signed by an authorized
representative [40 CFR 122.22]
d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the
following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE
ACCEPTED:
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate
the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations. "
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the
Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned
changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (0].
13. Permit Modification. Revocation and Reissuance. or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the
permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations
contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Tide 15A of the North Carolina
Administrative Code, Subchapter 2H.0100; and North Carolina General Statute 143-215.1 et. al.
14. Annual Administering and Compliance Monitoring Fee Requirements
The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being
billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (2)
may cause this Division to initiate action to revoke the permit.
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:a C. Operation and Maintenance of Pollution Controls
`.11�ified Operator
Upon classification of the permitted facility Iby the Certification Commission, the Permittee shall employ a
certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution
control treatment system. Such operator mush hold a certification of the grade equivalent to or greater than the
classification assigned to the water pollution (control treatment system by the Certification Commission. The
Permittee must also employ one or more certified Back-up ORCs who possess a currently valid certificate of the
type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade
of the system [15A NCAC 8G.02011.
The ORC of each Class I facility must:
➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment
facility must be visited at least weekly
➢ Comply with all other conditions of 15A NCAC 8G.0204.
The ORC of each Class II, III and IV facility must:
➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment
facility must be visited at least five days per week, excluding holidays
➢ Properly manage and document daily operation and maintenance of the facility
➢ Comply with all other conditions of 15A NCAC 8G.0204.
Once the facility is classified, the Permittee shallsubmit a letter to the Certification Commission designating the
operator in responsible charge:
a. Within 60 calendar days prior to wastewater being introduced into a new system
b. Within 120 calendar days of
➢ Receiving notification of a change in the classification of the system requiring the designation of a
new ORC and back-up ORC
➢ A vacancy in the position of ORC or back-up ORC.
2. Proper Operation and Maintenance
The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing
facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and
systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to
achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate
laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install
and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the
permit [40 CFR 122.41 (e)].
NOTE: Properly and officially designated operators are fully responsible for all proper operation and
maintenance of the facility, and all documentation required thereof, whether acting as a contract operator
[subcontractor] or a member of the Permittee's staff.
3. Need to Halt or Reduce not a Defense
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41
(c)]
4. Bussing of Treatment Facilities
a. Bypass not exceeding limitations [40.CFR 122.41 (m) (2)]
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The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but
only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the
provisions of Paragraphs b. and c. of this section.
b. Notice [40 CFR 122.41 (m) (3)]
(1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior
notice, if possible at least ten days before the date of the bypass; including an evaluation of the
anticipated quality and effect of the bypass.
(2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part
II. E. 6. (24-hour notice).
c. Prohibition of Bypass
(1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for bypass, unless:
(A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage;
(B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities,
retention of untreated wastes or maintenance during normal periods of equipment downtime. This
condition is not satisfied if adequate backup equipment should have been installed in the exercise of
reasonable engineering judgment to prevent a bypass which occurred during normal periods of
equipment downtime or preventive maintenance; and
(C) The Permittee submitted notices as required under Paragraph b. of this section.
(2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for a bypass as provided in any current or future system -wide collection system
permit associated with the treatment facility.
(3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if
the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c.
(1) of this section.
5. Upsets
a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action
brought for noncompliance with such technology based permit effluent limitations if the requirements of
paragraph b. of this condition are met. No determination made during administrative review of claims that
noncompliance was caused by upset, and before an action for noncompliance, is final administrative action
subject to judicial review.
b. Conditions necessary for a demonstration of upset: Any Permittee who wishes to establish the
affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or
other relevant evidence that:
(1) An upset occurred and that the Permittee can identify the cause(s) of the upset;
(2) The Permittee facility was at the time being properly operated; and
(3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) of this permit.
(4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit.
c. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an upset
has the burden of proof in any enforcement proceeding.
6. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters
shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant
from such materials from entering waters of the State or navigable waters of the United States. The Permittee
shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of
40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be
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pened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The
.=ttee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when
)mulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the
requirement. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use
or disposal practices.
7. Power Failures
The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124) to prevent
the discharge of untreated or inadequately treated wastes during electrical power failures either by means of
alternate power sources, standby generators or retention of inadequately treated effluent.
Section D. Monitoring and Records
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of
the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is
characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the
monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted
by any other wastestream, body of water, or substance. Monitoring points shall not be changed without
notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)].
2. Reporting
Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a
monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the
Director, postmarked no later than the last calendar day of the month following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new
facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of
these, and all other reports required herein, shall be submitted to the following address:
NC DENR / Division of Water Quality / Water Quality Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
3. Flow Measurements
Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected
and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent
with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a
maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge
volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained
to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device.
The Director shall approve the flow measurement device and monitoring location prior to installation.
Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I
of this permit and based on the manufacturer's pump curves shall not be subject to this requirement.
4. Test Procedures
Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's
Laboratory Certification Section (919 733-3908 or http://h2o.enr.state.nc.us/lab/cert.htm) for information
regarding laboratory certifications.
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Personnel conducting testing of field -certified parameters must hold the appropriate field
certifications.
Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to
NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to
Section 304(g), 33 USC 1314, of the CWA (as amended), and 40 CFR 136; or in the case of sludge use or disposal,
approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been
specified in this permit [40 CFR 122.41].
To meet the intent of the monitoring required by this permit, all test procedures must produce minimum
detection and reporting levels that are below the permit discharge requirements and all data generated must be
reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels below permit discharge requirements,
then the most sensitive (method with the lowest possible detection and reporting level) approved method must
be used.
5. Penalties for Tampering
The CWA provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring
device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of
not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both.
If a conviction of a person is for a violation committed after a first conviction of such person under this
paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more
than 4 years, or both [40 CFR 122.41].
6. Records Retention
Except for records of monitoring information required by this permit related to the Permittee's sewage sludge
use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40
CFR 503), the Permittee shall retain records of all monitoring information, including
➢ all calibration and maintenance records
➢ all original strip chart recordings for continuous monitoring instrumentation
➢ copies of all reports required by this permit
➢ copies of all data used to complete the application for this permit
These records or copies shall be maintained for a period of at least 3 years from the date of the sample,
measurement, report or application. This period may be extended by request of the Director at any time [40 CFR
122.41].
7. Recording Results
For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record
the following information [40 CFR 122.41]:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
f. The results of such analyses.
8. Inspection and Entey
The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting
as a representative of the Director), upon the presentation of credentials and other documents as may be required
by law, to;
a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where
records must be kept under the conditions of this permit;
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Have access to and copy, at reasonable times, any records that must be kept under the conditions of this
permit;
Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices,
or operations regulated or required under this permit; and
Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise
authorized by the CWA, any substances or parameters at any location [40 CFR 122.41 (i)].
Section E Reporting Requirements
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge
of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall
constitute a violation of the permit.
2. Planned Changes
The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or
additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR
122.29 (b); or
b. The alteration or addition could significantly change the nature or increase the quantity of pollutants
discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to
notification requirements under 40 CFR 122.42 (a) 0).
c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices,
and such alteration, addition or change may justify the application of permit conditions that are different
from or absent in the existing permit, including notification of additional use or disposal sites not reported
during the permit application process or not reported pursuant to an approved land application plan.
3. Anticipated Noncompliance
The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other
activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)].
4. Transfers
This permit is not transferable to any person without approval from the Director. The Director may require
modification or revocation and reissuance of the permit to document the change of ownership. Any such action
may incorporate other requirements as may be necessary under the CWA [40 CFR 122.41 (1) (3)].
5. Monitoring Reports
Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.410) (4)].
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms
provided by the Director for reporting results of monitoring of sludge use or disposal practices.
b. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such
monitoring shall be included in the calculation and reporting of the data submitted on the DMR.
6. Twenty-four Hour Reporting
a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that
potentially threatens public health or the environment. Any information shall be provided orally within 24
hours from the time the Permittee became aware of the circumstances. A written submission shall also be
provided within 5 days of the time the Permittee becomes aware of the circumstances. The written
submission shall contain a description of the noncompliance, and its cause; the period of noncompliance,
including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is
expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the
noncompliance [40 CFR 122.41 (1) (6)].
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b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral
report has been received within 24 hours.
c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response
personnel at [phone], [phone] or [phone].
7. Other Noncompliance
The Permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at
the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of
this permit [40 CFR 122.410) (7)].
8. Other Information
Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or
submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit
such facts or information [40 CFR 122.410) (8)].
9. Noncompliance Notification
The Permittee shall report by telephone to either the central office or the appropriate regional office of the
Division as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of
wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge
digester; the known passage of a slug of hazardous substance through the facility; or any other unusual
circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate
wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass without treatment of
all or any portion of the influent to such station or facility.
Persons reporting such occurrences by telephone shall also file a written report within 5 days following first
knowledge of the occurrence.
10. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33
USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices
of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making
any false statement on any such report may result in the imposition of criminal penalties as provided for in
NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act.
11. Penalties for Falsification of Reports
The CWA provides that any person who knowingly makes any false statement, representation, or certification in
any record or other document submitted or required to be maintained under this permit, including monitoring
reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more
than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR
122.41].
12. Annual Performance Reports
Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual
report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C).
The report shall summarize the performance of the collection or treatment system, as well as the extent to which
the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality.
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.e report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon
dch annual period is used for evaluation.
.e report shall be sent to:
NC DENR / DWQ / Central Files
1617 Mail Service Center
Raleigh, NC 27699-1617
PART III
OTHER REQUIREMENTS
Section A. Construction
The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment
capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an
Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for
the proposed construction have been submitted by the Permittee and approved by the Division.
Section B. Groundwater Monitoring
The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to
determine the compliance of this NPDES permitted facility with the current groundwater standards.
Section C. Changes in Discharges of Toxic Substances
The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42):
a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent
basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the
following "notification levels";
(1) One hundred micrograms per liter (100 µg/L);
(2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms
per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter
(1 mg/L) for antimony;
(3) Five times the maximum concentration value reported for that pollutant in the permit application.
b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or
infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the
highest of the following "notification levels';
(1) Five hundred micrograms per liter (500 µg/L);
(2) One milligram per liter 0 mg/L) for antimony;
(3) Ten times the maximum concentration value reported for that pollutant in the permit application.
Section D. Evaluation of Wastewater Discharge Alternatives
The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound
alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms
and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in
such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of
notification by the Division.
Section E. Facility Closure Requirements
The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system
covered by this permit. The Division may require specific measures during deactivation of the system to prevent
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adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit
continue at the permitted facility.
PART IV
SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES
Section A. Definitions
In addition to the definitions .in Part II of this permit, the following definitions apply to municipal facilities:
Indirect Discharge or Industrial User
Any non -domestic source that discharges wastewater containing pollutants into a POTW regulated under section
307(b), (c) or (d) of the CWA. [40 CFR 403.3 (b) (i) and (j)]
Interference
Inhibition or disruption of the POTW treatment processes; operations; or its sludge process, use, or disposal which
causes or contributes to a violation of any requirement of the POTW's NPDES Permit or prevents sewage sludge use
or disposal in compliance with specified applicable State and Federal statutes, regulations, or permits. [15A NCAC
2H.0903 (b) (13)]
Pass Through
A discharge which exits the POTW into waters of the State in quantities or concentrations which, alone or with
discharges from other sources, causes a violation, including an increase in the magnitude or duration of a violation, of
the POTW's NPDES permit, or of an instream water quality standard. [15A NCAC 2H.0903 (b) (23)]
Publicly Owned Treatment Works (POTW2
A treatment works as defined by Section 212 of the CWA, owned by a State or local government entity. This
definition includes any devices and systems used in the storage, treatment, recycling and reclamation of municipal
sewage or industrial wastes of a liquid nature. It also includes sewers, pipes, and other conveyances only if they
convey wastewater to a POTW. The term also means the local government entity, or municipality, as defined in
section 502(4) of the CWA, which has jurisdiction over indirect discharges to and the discharges from such a
treatment works. [15A NCAC 2H.0903 (b) (27)]
"Significant Industrial User" or "SIU"
An industrial user that discharges wastewater into a publicly owned treatment works and that [15A NCAC 211.0903
(b) (34)]:
(a) discharges an average of 25,000 gallons or more per day of process wastewater to the POTW (excluding
sanitary, noncontact cooling and boiler blowdown wastewaters) or;
(b) contributes more than 5 percent of the design flow of the POTW treatment plant or more than 5 percent of
the maximum allowable headworks loading of the POTW treatment plant for any pollutant of concern, or;
(c) is required to meet a national categorical pretreatment standard, or;
(d) is, regardless of Parts (a), (b), and (c) of this definition, otherwise determined by the POTW, the Division, or
the EPA to have a reasonable potential for adversely affecting the POTW's operation or for violating any
pretreatment standard or requirement or POT Vs receiving stream standard, or to limit the POTW's sludge
disposal options.
Section B. Publicly Owned Treatment Works (POTWs)
All POTWs are required to prevent the introduction of pollutants into the POTW which will interfere with the
operation of the POTW, including interference with its use or disposal of municipal sludge, or pass through the
treatment works or otherwise be incompatible with such treatment works. [40 CFR 403.2]
All POTWs must provide adequate notice to the Director of the following [40 CFR 122.42 (b)]:
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Any new introduction of pollutants into the POTW from an indirect discharger, including pump and
hauled waste, which would be subject to section 301 or 306 of CWA if it were directly discharging those
pollutants; and
Any substantial change in the volume or character of pollutants being introduced by an indirect discharger
as influent to that POTW at the time of issuance of the permit.
For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of
effluent introduced into the POTW, and (2) any anticipated impact that may result from the change of the
quantity or quality of effluent to be discharged from the POTW.
Section C. Municipal Control of Pollutants from Industrial Users.
Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries
using the municipal system may be present in the Permittee's discharge. At such time as sufficient information
becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent
limitations for any or all of such other pollutants in accordance with best practicable technology or water
quality standards.
2. Prohibited Discharges
a. Under no circumstances shall the Permittee allow introduction of pollutants or discharges into the waste
treatment system or waste collection system which cause or contribute to Pass Through or Interference
as defined in 15A NCAC 2H.0900 and 40 CFR 403. [40 CFR 403.5 (a) (1)]
b. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste
treatment or waste collection system [40 CFR 403.5 (b)]:
1. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to,
wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees
Centigrade using the test methods specified in 40 CFR 261.21;
2. Pollutants which cause corrosive structural damage to the POTW, but in no case discharges with
pH lower than 5.0, unless the works is specifically designed to accommodate such discharges;
3. Solid or viscous pollutants in amounts which cause obstruction to the flow in the POTW resulting
in Interference;
4. Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a
flow rate and/or pollutant concentration which will cause Interference with the POTW;
5. Heat in amounts which will may inhibit biological activity in the POTW resulting in Interference,
but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds
40°C (104°F) unless the Division, upon request of the POTW, approves alternate temperature
limits;
6. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will
cause interference or pass through;
7. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a
quantity that may cause acute worker health and safety problems;
8. Any trucked or hauled pollutants, except at discharge points designated by the POTW.
C. The Permittee shall investigate the source of all discharges into the WWI'P, including slug loads and
other unusual discharges, which have the potential to adversely impact the permittee's Pretreatment
Program and/or the operation of the WWTP.
The Permittee shall report such discharges into the WWTP to the Director or the appropriate Regional
Office. Any information shall be provided orally within 24 hours from the time the Permittee became
aware of the circumstances. A written submission shall also be provided within 5 days of the time the
Permittee becomes aware of the circumstances. The written submission shall contain a description of
the discharge, the investigation into possible sources; the period of the discharge, including exact dates
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and times; and if the discharge has not ceased, the anticipated time it is expected to continue; and steps
taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance,
With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to
supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance
by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary
regarding some or all of the industries discharging to the municipal system.
4. The Permittee shall require any industrial discharger sending its effluent to the permitted system to meet
Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act as amended (which
includes categorical standards and locally derived limits and narrative requirements). Prior to accepting
wastewater from any significant industrial user, the Permittee shall either develop and submit to the Division a
new Pretreatment Program or a modification of an existing Pretreatment Program, for approval as required
under section D below as well as 15A NCAC 2H.0907 (a) and (b). [40 CFR 122.44 0) (2)]
This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved
POTW Pretreatment Program or to include a compliance schedule for the development of a POTW
Pretreatment Program as required under Section 402 (b) (8) of the CWA and implementing regulations or by
the requirements of the approved State pretreatment program, as appropriate.
Section D. Pretreatment Programs
Under authority of sections 307 (b) and (c) and 402 (b) (8) of the CWA and implementing regulations 40 CFR 403,
North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H.0900, and in accordance
with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment
Program Submittal are an enforceable part of this permit. [40 CFR 122.44 0) (2)]
The Permittee shall operate its approved pretreatment program in accordance with Section 402 (b) (8) of the CWA,
40 CFR 403, 15A NCAC 2H.0900, and the legal authorities, policies, procedures, and financial provisions contained
in its pretreatment program submission and Division approved modifications thereof. Such operation shall include
but is not limited to the implementation of the following conditions and requirements. Terms not defined in Part II
or Part IV of this permit are as defined in 15A NCAC 2H.0903 and 40 CFR 403.3.
Sewer Use Ordinance (SILO)
The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. [15A
NCAC 2H.0905 and .0906; 40 CFR 403.8 (0 (1) and 403.9 (1), (2)]
2. Industrial Waste Survey (IWS)
The permittee shall implement an IWS consisting of the survey of users of the POTW, as required by 40 CFR
403.8 (0 (2) (i-iii) and 15A NCAC 2H.0905 [also 40 CFR 122.44 0) (1)], including identification of all industrial
users and the character and amount of pollutants contributed to the POTW by these industrial users and
identification of those industrial users meeting the definition of SIU. The Permittee shall submit a summary of
its IWS activities to the Division at least once every five years, and as required by the Division. The IWS
submission shall include a summary of any investigations conducted under paragraph B, 2, c, of this Part.
3. Monitoring Plan
The Permittee shall implement a Division -approved Monitoring Plan for the collection of facility specific data
to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific
pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Part II,
Section D, and Section E.5.). [15A NCAC 2H.0906 (b) (2) and .0905]
4. Headworks Analysis HWA) and Local Limits
The Permittee shall obtain Division approval of a HWA at least once every five years, and as required by the
Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the
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ermittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an
pdated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in
:cordance with 40 CFR 403.5 (c) and 15A NCAC 2H.0909, specific Local Limits to implement the
r rohibitions listed in 40 CFR 403.5 (a) and (b) and 15A NCAC 2H.0909.
5. Industrial User Pretreatment Permits (IUP) & Allocation Tables
In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for
operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall
contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions,
and compliance schedules as necessary for the installation of treatment and control technologies to assure that
their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee
shall maintain a current Allocation Table (AT) which summarizes the results of the HWA and the limits from
all IUDs. Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as
determined by the HWA. [15A NCAC 2H.0909, .0916, and .0917; 40 CFR 403.5, 403.8 (f) (1) (iii,; NCGS 143-
215.67 (a)]
6. Authorization to Construct (AtC)
The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial
users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the
proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all
Industrial User Pretreatment Permit (IUP) limitations. [15A NCAC 2H.0906 (b) (6) and .0905; NCGS 143-
215.1 (a) (8)]
7. POTW Inspection & Monitoring of their IUs
The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division
Approved pretreatment program in order to determine, independent of information supplied by industrial users,
compliance with applicable pretreatment standards. [15A NCAC 2H .0908(d); 40 CFR 403.8(f)(2)(v)]. The
Permittee must:
a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and
b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit -limited
pollutants, once during the period from January 1 through June 30 and once during the period from
July 1 through December 31, except for organic compounds which shall be sampled at least once per
calendar year; For the purposes of this paragraph, "organic compounds" means the types of
compounds listed in 40 CFR 136.3(a), Tables IC, ID, and IF, as amended.
8. IU Self Monitoring and Reporting
The Permittee shall require all industrial users to comply with the applicable monitoring and reporting
requirements outlined in the Division -approved pretreatment program, the industry's pretreatment permit, or
in 15A NCAC 2H .0908. [15A NCAC 2H .0906(b)(4) and .0905; 40 CFR 403.8(f)(1)(v) and (2)(1); 40 CFR
122.440)(2)]
9. Enforcement Response Plan (ERP)
The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards
promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive
discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All
enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division.
[15A NCAC 2H .0906(b)(7) and .0905; 40 CFR 4038(f)(5)] '
10. Pretreatment Annual Reports (PAR),
The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting
annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to
submit a partial annual report or to meet with Division personnel periodically to discuss enforcement of
pretreatment requirements and other pretreatment implementation issues.
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For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual
Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the
following address:
NC DENR / DWQ / Pretreatment, Emergency Response, and Collection Systems Unit (PERCS)
1617 Mail Service Center
Raleigh, NC 27699-1617
These reports shall be submitted according to a schedule established by the Director and shall contain the
following:
a.) Narrative
A brief discussion of reasons for, status of, and actions taken for all Industrial Users (IUs) in Significant
Non -Compliance (SNC);
b.) Pretreatment Program Summary (PPS)
A pretreatment program summary (PPS) on specific forms approved by the Division;
c.) Significant Non -Compliance Report (SNCR�
The nature of the violations and the actions taken or proposed to correct the violations on specific forms
approved by the Division;
d.) Industrial Data Summary Forms DSQ
Monitoring data from samples collected by both the POTW and the Significant Industrial User (SIU)
and any monitoring data for other Industrial Users (IUs) in SNC. These analytical results must be
reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division;
e.) Other Information
Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public
notice of IUs in SNC, and any other information, upon request, which in the opinion of the Director is
needed to determine compliance with the pretreatment implementation requirements of this permit;
11.' Public Notice
The Permittee shall publish annually a list of Industrial Users (IUs) that were in Significant Non -Compliance
(SNC) as defined in the ,Permittee's Division -approved Sewer Use Ordinance with applicable pretreatment
requirements and standards during the previous twelve month period. This list shall be published within four
months of the applicable twelve-month period. [15A NCAC 2H .0903(b)(351..0908 , .(5) and .0905 and 40
CFR 403.8(Q 2)(vii)]
12. Record Keeping
The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with
support information including general records, water quality records, and records of industrial impact on the
POTW. [15A NCAC 211.0908(f); 40 CFR 403.12(o)]
13. FundinV, and Financial Report
The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved
pretreatment program. [15A NCAC 2H .0906(a) and .0905; 40 CFR 403.8(f)(3), 403.9(b)(3)]
14. Modification to Pretreatment Programs
Modifications to the approved pretreatment program including but not limited to local limits modifications,
POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be
considered a permit modification and shall be governed by 15 NCAC 2H .0114 and 15A NCAC 2H .0907.
Version 712009

~�A _
��_ �lE COPY"
NCDENR
orth Carolina Department of Environment and Natural Resources
Division of Water Quality
Coleen H. Sullins
Director
June 11, 2010
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Dee Freeman
Secretary
SUBJECT: Compliance Evaluation Inspection
Huffman Finishing
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection report
resulting from the inspection conducted on May 13,2010. At the time of inspection the
clarifier tank was leaking prior to entering the chlorine, contact basin. This is considered a
by-pass of treatment and should be fixed immediately. The Asheville Regional Office
should be notified once this repair is made. The other treatment units appeared to be
operating well and no other violations of permit requirements or applicable regulations
were observed during this inspection.
Please refer to the enclosed inspection report for additional observations and
comments. If you or your staff have any questions, please call me at 828-296-4500.
SincerelWzel
Jeff Me
Environmental Specialist
Enclosure
cc: M Shuford Wise, ORC
Central Files
:Asflevifle' Files =°
--
SURFACE WATER PROTECTION —ASHEVILLE REGIONAL OFFICE
Location: 2090 U.S. Highway 70, Swannanoa, NC 28778 One
NorthCarolina
Phone: [phone]\FAX: [phone]\Customer Service: 1-877-623-6748
Internet: www.ncwaterguality.org Naturalltf
S:\SWP\Caldwell\Wastewater\Industrial\Huffman Finishing 25135\25135 CEI May 2010.doc

United States Environmental Protection Agency
Form Approved.
PFEPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Re ort
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 U 2 151 31 NCO025135 111 121 10/05/14 117 18U 19=201L
Remarks
211 1 1 1 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA-------Reserved-- ------
67 169 70 z I 711 72 � N I 73 U 74 751 I I I I I I 180
'—
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
01:00 PM 10/05/14
10/03/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
02:00 PM 10/05/14
15/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
M Shuford Wise/ORC/828-396-7111/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Flow Measurement Operations & Maintenance 0 Self -Monitoring Program N Facility Site Review
Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jeff Menzel <T"-- ARO WQ//828-296-4500/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I NC0025135 I11 12I 10/05/14 117 18' _'
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as
At the time of inspection the clarifier tank was leaking prior to entering the chlorine contact basin. This is
considered a by-pass of treatment and should be fixed immediately. The facility should then notify ARO that
this has been repaired. The other treatment units appeared to be operating well and no other violations of
permit requirements or applicable regulations were observed during this inspection.
Page # 2

' Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 05/14/2010 Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑.
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑
Judge, and other that are applicable?
Comment:
Flow Measurement - Effluent Yes No NA NE
# Is flow meter used for reporting?
■
❑
❑ ❑
Is flow meter calibrated annually?
■
❑
❑
❑
Is the flow meter operational?
■
❑
❑
❑
(If units are separated) Does the chart recorder match the flow meter?
■
❑
❑
❑
Comment:
Aeration Basins
Yes
No
NA
NE
Mode of operation
Ext. Air
Type of aeration system
Surface
Is the basin free of dead spots?
■
❑
❑
❑
Are surface aerators and mixers operational?
■
❑
❑
❑
Are the diffusers operational?
❑
❑
■
❑
Is the foam the proper color for the treatment process?
■
❑
❑
❑
Does the foam cover less than 25% of the basin's surface?
■
❑
❑
❑
Is the DO level acceptable?
❑
❑
❑
■
Is the DO level acceptable?(1.0 to 3.0 mg/1)
❑
❑
❑
■
Comment:
Secondary Clarifier
Yes
No
NA
NE
Is the clarifier free of black and odorous wastewater?
■
❑
❑
❑
Is the site free of excessive buildup of solids in center well of circular clarifier?
■
❑
❑
❑
Are weirs level?
■
❑
❑
❑
Is the site free of weir blockage?
■
❑
❑
❑
Is the site free of evidence of short-circuiting?
❑
■
❑
❑
Is scum removal adequate?
■
❑
❑
❑
Is the site free of excessive floating sludge?
■
❑
❑
❑
Is the drive unit operational?
❑
❑
❑
❑
Page # 3

Permit: NC0025135
Inspection Date: 05/14/2010
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Secondary Clarifier
Is the return rate acceptable (low turbulence)?
Is the overflow clear of excessive solids/pin floc?
Is the sludge blanket level acceptable? (Approximately % of the sidewall depth)
Comment: At the time of inspection the clarifier tank was leaking prior to entering the
chlorine contact basin. This is considered a by-pass of treatment and should be fixed
immediately. The facility should then notify ARID that this has been repaired.
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment:
■ ❑ ❑ ❑
■ 0 11
nnn■
Yes No NA NE
Page # 4

7 l
NCDENR
North Carolina Department of Environment and Natural Resources
John E. Skvarla, III
Secretary
November 20, 2014
Lee Huffman
Huffinan Finishing Inc.
PO BOX 170
Granite Falls, NC 28630
SUBJECT: Compliance Sampling Inspection
Huffman Finishing
Permit No: NC6025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Sampling Inspection report from the inspection conducted on
October 21, 2014. The facility appeared to be in compliance with permit NC0025135. However, there were
two items noted that may need your attention; the high water alarm float was in disrepair and -a file review
indicated that the back-up operator of your facility is no longer a valid operator.
Please refer to the enclosed inspection report for additional observations and comments. If you or your staff
have any questions, please call me at 828-296-4500.
Sincerely,
Linda Wiggs
Environmental Senior Specialist
Asheville Regional Office
Enc. Inspection Report
cc: Shuford Wise, ORC (e-copy) >�
MSC 1617-Central Files -Basement
sMvi!l�l
G:\WR\WQ\Caldwell\Wastewater\Industrial\Huffman Finishing 25135\CSI.Ltr.0ct2014.doc
Water Quality Regional Operations — Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, North Carolina 28778
Phone: [phone] FAX: [phone]
Internet: http://portal.ncdbnr.org/web/wq
An Equal Opportunity \ Affirmative Action Employer

United'States Environmental Protection Agency
Form Approved.
VA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report.
Approval expires8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac,Type
1 IN 1 2 15 1 3 I NC0025135 I11 12 14/10/21 J17 18 1 . 1 19 201
Lij
211111 1 1 1 1 1 111 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 LI III I I II I I I I t66
Inspection
Work Days Facility Self -Monitoring Evaluation Rating B1 CA -----Reserved
67
70 I I 71 I I 72 I N I 73I I 174 751 I I I I I I I80
LJ LJ L1J
Section B: Facility Data ,
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES Dermit Number)
10:00AM 14/10/21
10/03/01
Huffman Finishing
4919 Hickory Blvd
Exit Time/Date
Permit Expiration Date
Granite Falls NC 28630
11:00AM 14/10/21
15/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/
Yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance N Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
.(See attachment summary)
Names) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Linda S W'iggs_ ARO WQ//828-296-4500 Ext.4653/
/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page#

NPDES yr/nno/day Inspection Type
- 3I NCO025135 I11 12 14/10/2, 17 18 1-1 '
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessar
The inspector met with Shuford Wise (ORC).
Samples were obtained, the results are as follows:
BOD - 6.1 mg/I
TSS - 112 mg/I
Fecal - < 4 colonies/100ml
Metals (Ni) - 6.0 ug/I '
COD - 340 mg/I
The ORC-reported 10/21/14 flow at .015 MGD
The high alarm float on the EQ Basin is in need of repair or feplacement.
The Back-up Operator in Responsible Charge (BORC) is Invalid. Submit an ORC Designation Form
with the properly certified BORC.
Page#

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
0
❑
❑
❑
application?
Is the facility as described in the permit?
❑
❑
❑
# Are there any special conditions for the permit?
❑
❑
M
❑
Is access to the plant site restricted to the general public?
M..❑
❑
❑
Is the inspector granted access to all areas for inspection?
M
❑
❑
❑
Comment:
Operations & Maintenance Yes No 'NA NE
Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable M ❑ ❑ ❑
Solids, .pH, DO, Sludge Judge, and other that are applicable?
Comment: Sludge Judge
Bar Screens
Yes No NA NE
Type of bar screen
a.Manual
❑
b.Mechanical
❑
Are the bars adequately screening debris?
❑
. ❑
❑
Is the screen free of excessive debris?
❑
❑
❑
Is disposal of screening in compliance?
❑
❑
❑
Is the unit in good condition?
❑
❑
❑
Comment: The screening device for this industry is managed by
Huffman staff. It is not at the
wastewater facility. However. the ORC states this "link shaker"'device does a satisfactory
job of removing fibers in the waste stream.
Equalization Basins
Yes No NA NE
Is the basin aerated?
❑
❑
❑
Is the basin free of bypass lines or structures to the natural environment?
0
❑
❑
❑
Is the.basin free of excessive grease?
�.
❑
❑
❑
Are all pumps present?
M
❑
❑
❑
Are all pumps operable?
�_
❑
❑
❑
Are float controls operable?
❑
0
❑
❑
Are audible and visual alarms operable?
❑
0
❑
❑
# Is basin size/volume adequate?
❑
❑
❑ .
Page#
3

Permit: NCO025135 Owner -Facility: Huffman Finishing IN
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Equalization Basins Yes No NA NE
Comment: There are two pumps and four aerators associated with the EQ Basin.
When the float was lifted the audible and visual alarm did not activate: The ORC believes the
float is in need of replacement. The float will be replaced or repaired; fortunately there is
Plenty of capacity in the basin. The facility is permitted for 250,000 gallons a day but has
been operating at an average daily flow of 30.000-40,000 gallons a day in 2014.
Oxidation Ditches
Are the aerators operational?
Are the aerators free of excessive solids build up?,
# Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Are settleometer results acceptable (> 30 minutes)?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
Yes No NA NE
❑
❑
❑
❑
❑
M
❑
❑
❑
M
❑
❑
❑
❑
❑
❑
❑
■
❑
❑
❑
❑
❑
❑
■
❑
❑
❑
■
Comment: There was very little foam noted in the Oxidation Ditch at the time of the inspection. The
ORC stated the D.O. runs between 0.8-1.2 mg/I.
Secondary Clarifier
Yes No NA NE
Is the clarifier free of black and odorous wastewater?
0
❑
❑
❑
Is the site free of excessive buildup of solids in center well of circular clarifier?
N
❑
❑
❑
Are weirs level?
0
❑
❑
❑
Is the site free of weir blockage?
N
❑
❑
❑
Is the site free of evidence of short-circuiting?,
0
❑
❑
❑
Is scum removal adequate?
N
❑
❑
❑
Is the site free of excessive floating sludge?
N
❑
❑
❑
Is the drive unit operational?
N
❑
❑
❑
Is the return rate acceptable (low turbulence)?
N
❑
❑
❑
Is the overflow clear of excessive solids/pin floc?
N
❑
❑
❑
Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth)
❑
❑
❑
Comment: The ORC's sludge fudge was recently broken so we were not able to check the blanket
level.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? N ❑ ❑ ❑
Page# 4

it: N00025135 Owner -Facility: Huffman Finishing
V1.4p.cti..Pe: 10/21/2014 Inspection Type: Compliance sampling
Effluent Pipe
Yes No NA NE
Are the receiving water free of foam other than trace amounts and other debris?
0
❑
❑
❑
If effluent (diffuser pipes are required) are.they operating properly?
❑
❑
N
❑
Comment: There is a fountain to assist with effluent aeration prior to discharge into Lake Hickory.
Standby Power
Yes No NA NE
Is automatically activated standby power available?
❑
❑
❑
Is the generator tested by interrupting primary power source?
❑
❑
❑
.Is the generator tested under load?
❑
❑
❑
Was generator tested & operational during the inspection?
❑
❑
❑
.
Do the generator(s) have adequate capacity to operate the entire wastewater site?
❑
❑
❑
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
❑
❑
❑
Is the generator fuel level monitored?
❑
❑
❑
Comment: The generator is managed by Huffman staff and was not evaluated at the time of the
inspection. However, we discussed if a power loss were to occur the industrial processes_
would not take place, therefore flows to the WWfP would be halted.
Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
N
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
N
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
❑
❑
❑
Is the chain -of -custody complete?
❑
❑
❑
Dates, times and location of sampling
❑
Name of individual performing the sampling
❑
Results of analysis and calibration
❑
Dates of analysis
❑
Name of person performing analyses
❑
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
M
❑
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
❑
❑
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
❑
❑
❑
on each shift?
Is the ORC visitation log available and current?
❑
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
N
❑
❑
❑
Page# 5

Permit: NCO025135
Inspection Date: 10/21/2014
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Record Keeping
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review? .
Comment: The BORC is Invalid.
The ORC stated he only documents when he visits the facility in his log book.
Yes No NA NE
❑ ■ ❑ ❑
❑ ❑ ❑
❑ ❑ ❑ ■
Page# 6

IF WaterResources
ENVIRONMENTAL QUALITY
April 8, 2016
Mr. Lee Huffinan, Manager
Huffman Finishing Company
P.O. BOX 170
Granite Falls, North Carolina 28630
PAT MCCRORY
Gores1or
DONALD R. VAN DER VAART
Secretary
S. JAY ZIMMERMAN
Director
F1EC%1`PVfED
Division of Water Resources
APR 1 8 2016
\Vatp.r nt.t2!ity Refgioinz! Operations
Psl"r.'•: i!i�=ie;_ior to Gii cc.
Subject: Issuance of NPDES Permit Renewal
Permit No. NCO025135
Huffinan Finishing Company
Caldwell County
Facility Class H
Dear Mr. Huffinan:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we. are forwarding the attached NPDES discharge permit. This permit is issued pursuant to
the requirements of North Carolina General Statute 143-215.1 and Memorandum of Agreement between
North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as
subsequently amended).
Through further review, several changes were made to the draft permit sent to you on February 10,
2016:
• Electronic Discharge Monitoring Report (eDMR) requirements have been updated. Four main
revisions include: 1) Electronic reporting of DMR data is required effective December 21, 2016; 2)
Electronic reporting requirements of compliance monitoring data and reports have been added; 3) A
section has been added that requires permittees to identify the initial recipient of their electronic
Submissions; 4) A section has been added on how to request an electronic reporting waiver. A
footnote was added under Section A. (L) to state "No later than December 21, 2016, begin submitting
discharge monitoring reports electronically using NC DVWR's eDMR application system" and Special
Condition A. (3.) was updated to reflect the eDMR reporting deadline of December 21, 2016. .
As identified previously, the renewal permit contains the following significant changes from
your current permit:
• Starting December 21, 2016, federal regulations require electronic submittal of all discharge monitoring
reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then
permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The final
NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015.
State of North Carolina I Environmental Quality I Water Resources
1617 Mail service Center I Raleigh, North Carolina 27699-1617
919 707 9000

Page 2 of 3
The requirement to begin reporting discharge monitoring data electronically using the NC DWR
Electronic Discharge Monitoring Report (eDMR) internet application has been added to your fin
NPDES permit. [See Special Condition A. (3.)] For information on eDMR, registering for eDM
and obtaining an eDMR user account, please visit the following web page:
1-ittp:Hdeq.no.gov/about/divisions/water-resources/edinr.
For more information on EPA's final NPDES Electronic Reporting Rule, please visit the following web
site: .
http://www2.epa.gov/compliance/final-national-pollutant-discharge-elimination-s stem-npdes-
electronic=reportin -rule..
• Effluent limitations for BODS, TSS, COD, total chromium, sulfide, and total phenol have been updated
based on production data for the last five years.
• Sampling type for effluent TSS has been changed to composite. See Section A. (1.).
• Monitoring requirements for BODS, TSS, COD, fecal coliform, pH and temperature have been reduced
to 2/week. Monitoring requirements for total nitrogen and total phosphorus have been reduced to
quarterly. See Section A. (1.).
• Effluent samples for silver showed 44 samples < 5 ug/L and 1 sample < 50 ug/L. The Huffman
Finishing WWTP's chronic allowable allocation for silver is 6.25 ug/L. In accordance with NC
Administrative Code Section 15A NCAC 02B .0500, all test procedures must produce detection and
reporting levels that are below the permit discharge requirements and all data generated must be
reported to the approved detection level or lower reporting level of the procedure. DWR's Water
Sciences Section has determined that the Practical Quantitation Limit (PQL) for silver is 1 ug/L. Please
see that the certified laboratory performing the facility's metals analysis can measure to the approved
detection level or lower reporting level. A list of PQL's determined by the Division can be found at
the following website: littp:Hdeq.ne.gov/about/divisions/water-resources/water-resources-data/water-
sciences-home-page/microbiolo -inorganics-branch/methods-pgls-qa. The monitoring requirement
for silver is maintained in the permit renewal with a reduced monitoring frequency of quarterly.
• Effluent samples for total phenolic compounds, nickel, and antimony showed no potential to violate
water quality standards and the maximum predicted concentrations were all less than 50% of the
allowable allocations. Limitations and monitoring requirements for nickel and antimony have been
removed from the permit. Limitations for total phenols are based on EPA technology based effluent
limits (TBEL) for Textile Mills, 40 CFR 410.52 and must be maintained in the permit.
• Some of the wording has changed in Special Condition A. (2.), Chronic Toxicity Permit Limit, please
review each paragraph carefully.
• DWR would also encourage the facility to fix the outfall pipeline cracks and consider extending the
discharge pipeline in order'to have better effluent mix. However, prior to performing any work on the
outfall pipe, the permittee shall contact the Asheville Regional Office for assistance and to obtain any
necessary permits.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days
following receipt of this letter. This request must be in the form of a written petition, conforming to
Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made,
this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal

Page 3 of 3
requirements to obtain other permits which may be required by the Division of Water Resources or any
other Federal, State, or Local govermnent permits that may be required.
If you have questions concerning this permit, please contact Yang Song by e-mail
([e-mail]) or phone at [phone].
Sincerely,
S a'y Zim64V�_
' ector, Division of Water Resources
Enclosure: NPDES Permit NC0025135
cc: NPDES Unit
Central Files
the Salle Z7e iQ Its ; ee J�Water�QuNlimmgil- ax-ograt�,
e-copy:
EPA Region IV
Susan Meadows, Aquatic Toxicity Branch
Shuford Wise, Huffman Finishing Company ORC

Permit NCO025135
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
. In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Huffman Finishing, Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
4919 Hickory Boulevard
southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the
Catawba River Basin in accordance with effluent limitations, monitoring requirements, and
other applicable conditions set forth in Parts I,11, III and IV hereof.
This permit shall become effective May 1, 2016.
This permit and authorization to discharge shall expire at midnight on January 31, 2020'.
Signed this day April 8, 2016.
9
Vsy Zimmerm , P. .
ector, Division of Water Resources
By Authority of the Environmental Management Commission
Page 1 of 6

Permit NC00:
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are 'k
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Huffinan Finishing Company, Inc. is hereby authorized to:
Continue to operate an existing 0.250 MGD wastewater treatment facility consisting of the
following components:
➢ Vibrate screen
➢ Flow equalization basin with four floating aerators
➢ Lift pumps
➢ Oxidation ditch
➢ Circular clarifier
➢ Sludge recirculation pumps
➢ Chlorine contact tank
Ultrasonic flow measurement
➢ Chemical dechlorination
➢ Cascade post aeration
➢ Aerobic sludge digester
➢ Sludge holding lagoon
➢ Sludge drying beds
➢ Auxiliary power
The facility is located at Huffinan Finishing Company Wastewater Treatment Plant, at 4919
Hickory Boulevard, southeast of Granite Falls, Caldwell County.
2. Discharge from said treatment works at the location specified on the attached map into the
Catawba River (Lake Hickory), which are classified WS-IV, B; CA waters in the Catawba River
Basin.
Page 2 of 6

Permit NCO025135
PART I
EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
[15A NCAC 02B .0400 et seq., 02B .0500 et seq.]
During the period beginning upon the effective date of the permit and lasting until expiration, the Permittee is
authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored'
by the Permittee as specified below:
PARAMETER
LIMITS
MONITORINGREQUMIKMENTS
MonthlyAverage
Daily Maximum
Measurement
Frequency. _
Sample
Tye
Sample
Location
Flow
. 0.250 MGD '
Continuous
Recorder
Influent or
Effluent
BOD, 5 day, 20°C
67.6 pounds/day
135.1 pounds/day
2 /Week
Composite
Effluent
Total Suspended Solids
294.6 pounds/day
589.2 pounds/day
2 /Week
Composite
Effluent
COD
810.8 pounds/day
1621.6 pounds/day
2 /Week
Composite
Effluent
Fecal Colifonn (geometric
mean)
200/100 mL
400/100mL
2 /Week
Grab
Effluent
pH
> 6.0 and < 9.0 standard units
2 /Week
Grab
Effluent
Temperature
2 [Week
Grab
Effluent
Total Chromium
1.4 pounds/day
2.7 pounds/day
Weekly
Composite
Effluent
Sulfides
2.7 pounds/day
5.4 pounds/day
Weekly
Grab
Effluent
Phenols
1.4 pounds/day
2.7 pounds/day
Weekly
Grab
Effluent
Total Residual Chlorine 2
28 µg/L
Weekly
Grab
Effluent
Total Silver
Quarterly
Composite
Effluent
NH3 as N
Monthly
Composite
Effluent
Total Nitrogen
(NO2 + NO3 + TKN)
Quarterly
Q
Composite osite
Effluent
Total Phosphorus
Quarterly
Composite
Effluent
Chronic Toxicity 3
Quarterly
Composite
Effluent
Notes
1. No later than December 21, 2016, begin submitting discharge monitoring reports electronically using NC DWR's eDMR
application system. See Special Condition A.(3.).
2. The TRC limit and monitoring requirements apply only if chlorine is used for disinfection. The facility shall report all
effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50
µg/L will be treated as zero for compliance purposes.
3. Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A (2) of
the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.
Part I, Page 3 of 6

Permit NCO02
A (2). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
[15A NCAC 02B .0200 et seq.]
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to
Ceriodaphnia dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, quarterlX monitoring using test procedures outlined in the "North
Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or
"North Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent
versions. The tests will be performed during the months of March, June, September and December. These months
signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this
testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final
effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit
limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months
as described in "North Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised -December
2010) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring
Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results
and TBP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address:
Attention: North Carolina Division of Water Resources
Water Sciences Section/Aquatic Toxicology Branch
1623 Mail Service Center
Raleigh, NC 27699-1623
Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end
of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total
residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of
the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the
pennittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility
name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the
comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above.
Should the pennittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three
month time interval that begins on the first day of the month in which toxicity testing is required by this permit and
continues until the final day of the third month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water
Resources indicate potential impacts to the receiving.stream, this permit may be re -opened and modified to include
alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the
initial monitoring.
Part I, Page 4 of 6

Permit NCO025135
A (3) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS
[G.S. 143-215.1(b)]
Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports and
specify that, if a state does not establish a system to receive such submittals, then permittees must submit monitoring data
and reports electronically to the Environmental Protection Agency (EPA). The final NPDES Electronic Reporting Rule
was adopted and became effective on December 21, 2015.
NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard
Conditions for NPDES Permits):
• Section B. (11.)
• Section D. (2.)
• Section D. (6.)
• Section E. (5.)
Signatory Requirements
Reporting
Records Retention
Monitoring Reports
1. Reporting Requirements [Supersedes Section D (2) and Section E (5) (a)1
Effective December 21, 2016, the permittee shall report discharge monitoring data electronically using the NC
DWR's Electronic Discharge Monitoring .Report (eDMR) internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted
electronically using eDMR. The eDMR system allows perinitted facilities to enter monitoring data and submit
DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's
Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge
monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by
printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following
address:
NC DENR / Division of Water Resources / Water Quality Permitting Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being
physically located in an area where less than 10 percent of the households have broadband access, then a temporary
waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be
submitted on paper DMR forms (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director. Duplicate signed
copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting"
section below.
Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the
permit or in the case of a new facility, on the last day of the month following the commencement of discharge.
Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data
and reports, when applicable:
Sewer Overflow/Bypass Event Reports;
Pretreatment Program Annual Reports; and
Clean Water Act (CWA) Section 316(b) Annual Reports.
The permiee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from
Electronic Reporting" section below).
Part I, Page 5 of 6

Permit NCO02
2. Electronic Submissions
In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each e
submission. The permittee should use the EPA's website resources to identify the initial recipient for the ele
submission.
Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state
authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES
data [see 40 CFR 127.2(b)].
EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of
electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting
tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at:
http://www2. epa. gov/compliance/final-national-pollutant-discliarge-elimination-system-npdes-electronic-reporting-
rule.
Electronic submissions must start by the dates listed in the "Reporting Requirements" section above.
3. How to Request a Waiver from Electronic Reporting
The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting
waiver, a pennittee must first submit an electronic reporting waiver request to the Division. Requests for temporary
electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days
prior to the date the facility would be required under this permit to begin submittuig monitoring data and reports.
The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring
data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a
new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not
transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on
paper to the Division for the period that the approved reporting waiver request is effective.
Information on eDMR and the application for a temporary electronic reporting waiver are found on the following
web page: http://deq.nc.gov/about/divisions/water-resources/edmr
4. Sanatory Requirements [Supplements Section B. (11.) (b) and Supersedes Section B. (11.) (d)1
All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part 11, Section B.
(11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person,
and not a position, must be delegated signatory authority for eDMR reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login
credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for
eDMR and obtaining an eDMR user account, please visit the following web page:
http://deq,.ne.gov/about/divisions/water-resoLirces/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following
certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED:
"I certify, under penalty of law, that this document and all attachments were prepared tinder my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations. "
5. Records Retention [Supplements Section D. (6.)]
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records
or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended
by request of the Director at any time [40 CFR 122.41].
Part I, Page 6 of 6

NPDES Permit Standard Conditions
Page 1 of 18
PART II
STANDARD CONDITIONS FOR NPDES PERMITS
Section A. Definitions
2/Month
Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall be
representative of the wastewater discharged during the sample period.
3/Week
Samples are collected three times per week on three separate calendar days. These samples shall be representative of
the wastewater discharged during the sample period.
Act or "the Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et.
seq.
Annual Average
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal
coliform, the geometric mean of such discharges.
Arithmetic Mean
The summation of the individual values divided by the number of individual values.
Bypass
The known diversion of waste streams from any portion of a treatment facility including the collection system, which is
not a designed or established or operating mode for the facility.
Calendar Day
The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any
consecutive 24-hour period that reasonably represents the calendar day may be used for sampling.
Calendar Week
The period from Sunday through the following Saturday.
Calendar Quarter
One of the following distinct periods: January through March, April through June, July through September, and
October through December.
Composite Sample
A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 mL in
such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The
Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval
between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite
samples may be obtained by the following methods:
(1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow.
(2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period
of discharge and combined proportional to the rate of flow measured at the time of individual sample
collection, or
(3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with
the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow
measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the
preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at
the treatment system, or
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imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent
violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by
imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)]
d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal
penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the
case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal
penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both.
[33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)]
e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit
condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and
who knows at that time that he thereby places another person in imminent danger of death or serious bodily
injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than
15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a
person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or
both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating
the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to
$2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)]
f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person
who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North
Carolina General Statutes § 143-215.6A]
g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302,
306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections
in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to
exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed
$37,500. Penalties for Class II violations are not to exceed $16,000 per day for each day during which the
violation continues, with the maximum amount of any Class II penalty not to exceed $177,500. [33 USC
1319(g)(2) and 40 CFR 122.41(a)(3)]
2. Duty to Mitigate
The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in
violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40
CFR 122.41(d)].
3. Civil and Criminal Liability
Except as provided in permit conditions on 'Bypassing" (Part MCA), "Upsets" (Part II.C.5) and 'Power Failures"
(Part II.C.7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities,
or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC
1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the
responsibility for effective compliance may be temporarily suspended.
4. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee
from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143-
215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for
consequential damages, such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Property Rights
The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive
privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any
infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)].
6. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical structures or
facilities or the undertaking of any work in any navigable waters.
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rerabili
provisions of this permit are severable. If any provision of this permit, or the application of any provision of
this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the
remainder of this permit, shall not be affected thereby [NCGS 15013-23].
8. Duty to Provide Information
The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the
Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or
terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit
Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41(h)].
9. Duty to Reapply
If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the
Permittee must apply for and obtain a new permit [40 CFR 122.41(b)].
10. Expiration of Permit
The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to
discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required
by the agency authorized to issue permits no later than 180 days prior to the 'expiration date unless permission for a
later date has been granted by the Director. (The Director shall not grant permission for applications to be
submitted later than the expiration date of the existing permit.) [40 CFR 122.21(d)] Any Permittee that has not
requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the
expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to
enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq.
11. Signatory Requirements
All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40
CFR 122.41(k)].
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible
corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge
of a principal business function, or any other person who performs similar policy or decision making
functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating
facilities, provided, the manager is authorized to make management decisions which govern the operation
of the regulated facility including having the explicit or implicit duty of making major capital investment
recommendations, and initiating and directing other comprehensive measures to assure long term
environmental compliance with environmental laws and regulations; the manager can ensure that the
necessary systems are established or actions taken to gather complete and accurate information for permit
application requirements; and where authority to sign documents has been assigned or delegated to the
manager in accordance with corporate procedures .
(2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or
ranking elected official [40 CFR 122.22].
b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be
signed by a person described in paragraph a. above or by a duly -authorized representative of that person. A
person is a duly authorized representative only if-
(1) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having responsibility for the overall operation
of the regulated facility or activity, such as the position of plant manager, operator of a well or well field,
superintendent, a position of equivalent responsibility, or an individual or position having overall
responsibility for environmental matters for the company. (A duly authorized representative may thus be
either a named individual or any individual occupying a named position.); and
(3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22]
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NPDES Permit Standard
P
c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurat,
a different individual or position has responsibility for the overall operation of the facility, a new aut
satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or
together with any reports, information, or applications to be signed by an authorized representative [40 CFR
122.22]
d. Certification. Any person signing a document under paragraphs a. or b. of this section shall snake the following
certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED:
"I certify, underpenalty of law, that this document and all attachments wereprepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for
submitting false information, including the possibility offines and imprisonment for knowing violations. "
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the
Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes
or anticipated noncompliance does not stay any permit condition [40 CFR 122.41(f)].
13. Permit Modification, Revocation and Reissuance, or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,
revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations
contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina
Administrative Code, Subchapter 02H .0100; and North Carolina General Statute 143.215.1 et. al.
14. Annual Administering and Compliance Monitoring Fee Requirements
The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being
billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 02H .0105(b)(2)
may cause this Division to initiate action to revoke the permit.
Section C. Operation and Maintenance of Pollution Controls
1. Certified Operator
Owners of classified water pollution control systems must designate operators, certified by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), of the appropriate type and grade for the
system, and, for each classification must [T15A NCAC 08G .0201]:
a. designate one Operator In Responsible Charge (ORC) who possesses a valid certificate of the type and grade at
least equivalent to the type and grade of the system;
b. designate one or more Back-up Operator(s) in Responsible Charge (Back-up ORCs) who possesses a valid
certificate of the type of the system and no more than one grade less than the grade of the system, with the
exception of no backup operator in responsible charge is required for systems whose minimum visitation
requirements are twice per year; and
c. submit a signed completed "Water Pollution Control System Operator Designation Form" to the Commission
(or to the local health department for owners of subsurface systems) countersigned by the designated certified
operators, designating the Operator in Responsible Charge (ORC) and the Back-up Operator in Responsible
Charge (Back-up ORC):
(1) 60 calendar days prior to wastewater or residuals being introduced into a new system; or
(2) within 120 calendar days following:
➢ receiving notification of a change in the classification of the system requiring the designation of a new
Operator in Responsible Charge (ORC) and Back-up Operator in Responsible Charge (Back-up ORC)
of the proper type and grade; or
➢ a vacancy in the position of Operator in Responsible Charge (ORC) or Back-up Operator in
Responsible Charge (Back-up ORC).
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(3) within seven calendar days of vacancies in both ORC and Back-up ORC positions replacing or designating
at least one of the responsibilities.
The ORC of each Class I facility (or the Back-up ORC, when acting as surrogate for the ORC) must:
➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment
facility must be visited at least weekly
➢ Comply with all other conditions of 15A NCAC 08G .0204.
The ORC of each Class 11, III and IV facility (or the Back-up ORC, when acting as surrogate for the ORC) must:
➢ Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment
facility must be visited at least five days per week, excluding holidays
➢ Properly manage and document daily operation and maintenance of the facility
➢ Comply with all other conditions of 15A NCAC 08G .0204.
2. Proper Operation and Maintenance
The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control
(and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions
of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality
assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only
when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41(e)].
NOTE: Properly and officially designated operators are fully responsible for all proper operation and maintenance
of the facility, and all documentation required thereof, whether acting as a contract operator [subcontractor] or a
member of the Permittee's staff.
3. Need to Halt or Reduce not a Defense
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41(c)].
4. Bypassing of Treatment Facilities
a. Bypass not exceeding limitations [40 CFR 122.41(m)(2)]
The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but
only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the
provisions of Paragraphs b. and c. of this section.
b. Notice [40 CFR 122.41(m)(3)]
(1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice,
if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality
and effect of the bypass.
(2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part
II.E.6. (24-hour notice).
c. Prohibition of Bypass
(1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for bypass, unless:
(A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage;
(B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities,
retention of untreated wastes or maintenance during normal periods of equipment downtime. This
condition is not satisfied if adequate backup equipment should have been installed in the exercise of
reasonable engineering judgment to prevent a bypass which occurred during normal periods of
equipment downtime or preventive maintenance; and
(C) The Permittee submitted notices as required under Paragraph b. of this section.
(2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for a bypass as provided in any current or future system -wide collection system
permit associated with the treatment facility.
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(3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if
the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c.
(1) of this section.
5. Upsets
a. Effect of an upset [40 CFR 122.41(n)(2)]: An upset constitutes an affirmative defense to an action brought for
noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of
this condition are met. No determination made during administrative review of claims that noncompliance was
caused by upset, and before an action for noncompliance, is final administrative action subject to judicial
review.
b. Conditions necessary for a demonstration of upset: Any Permittee who wishes to establish the affirmative
defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant
evidence that:
(1) An upset occurred and that the Permittee can identify the cause(s) of the upset;
(2) The Permittee facility was at the time being properly operated; and
(3) The Permittee submitted notice of the upset as required in Part II.E.6.(b) of this permit.
(4) The Permittee complied with any remedial measures required under Part II.13.2. of this permit.
c. Burden of proof [40 CFR 122.41(n)(4)1: The Permittee seeking to establish the occurrence of an upset has
the burden of proof in any enforcement proceeding.
6. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters
shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant
from such materials from entering waters of the State or navigable waters of the United States except as permitted
by the Commission. The Permittee shall comply with all applicable state and Federal regulations governing the
disposal of sewage sludge, including 40 CFR 503, Standards for the Use and Disposal of Sewage Sludge; 40 CFR
Part 258, Criteria For Municipal Solid Waste Landfills; and 15A NCAC Subchapter 2T, Waste Not Discharged To
Surface Waters. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use
or disposal practices.
7. Power Failures
The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 02H .0124) to
prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means
of alternate power sources, standby generators or retention of inadequately treated effluent.
Section D. Monitoring and Records
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be representative of the permitted discharge.
Samples collected at a frequency less than daily shall be taken on a day and time that is representative of the
discharge for the period the sample represents. All samples shall be taken at the monitoring points specified in this
permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of
water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit
Issuing Authority [40 CFR 122.410)].
2. Reporting
Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a
monthly Discharge Monitoring Report (DMR) Form (MR 1, 1. 1, 2, 3) or alternative forms approved by the
Director, postmarked no later than the last calendar day of the month following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new
facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these,
and all other reports required herein, shall be submitted to the following address:
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NC DENR / Division of Water Resources / Water Quality Permitting Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
3. Flow Measurements
Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected
and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent
with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a
maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge
volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained
to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device.
The Director shall approve the flow measurement device and monitoring location prior to installation.
Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of
this permit and based on the manufacturer's pump curves shall not be subject to this requirement.
4. Test Procedures
Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's
Laboratory Certification Section (919 733-3908 or http://portal.ncdenr.org/web/wq/lab/cert) for information
regarding laboratory certifications.
Facilities whose personnel are conducting testing of field -certified parameters only must hold the appropriate field
parameter laboratory certifications.
Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS
143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section
304(g), 33 USC 1314, of the CWA (as amended), and 40 CFR 136; or in the case of sludge use or disposal,
approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been
specified in this permit [40 CFR 122.41].
To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection
and reporting levels that are below the permit discharge requirements and all data generated must be reported down
to the minimum detection or lower reporting level of the procedure. If no approved methods are determined
capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most
sensitive (method with the lowest possible detection and reporting level) approved method must be used.
Penalties for Tampering
The CWA provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring
device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not
more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a
conviction of a person is for a violation committed after a first conviction of such person under this paragraph,
punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years,
or both [40 CFR 122.41].
6. Records Retention
Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use
and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR
503), the Permittee shall retain records of all monitoring information, including:
➢ all calibration and maintenance records
➢ all original strip chart recordings for continuous monitoring instrumentation
➢ copies of all reports required by this permit
➢ copies of all data used to complete the application for this permit
These records or copies shall be maintained for a period of at least 3 years from the date of the sample,
measurement, report or application. This period may be extended by request of the Director at any time [40 CFR
122.41].
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Recording Results
For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall re
following information [40 CFR 122.41]:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
f. The results of such analyses.
8. Inspection and Entry
The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as
a representative of the Director), upon the presentation of credentials and other documents as may be required by
law, to;
a. Enter, at reasonable times, upon the Permittee's premises where a regulated facility or activity is located or
conducted, or where records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices,
or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise
authorized by the CWA, any substances or parameters at any location [40 CFR 122.41(i)].
Section E Reporting Requirements
1. Change in Discharge
All discharges authorized herein shall be consistent with the teens and conditions of this permit. The discharge of
any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute
a violation of the permit.
2. Planned Changes
The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions
to the permitted facility [40 CFR 122.41(1)]. Notice is required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR
122.29(b); or
b. The alteration or addition could significantly change the nature or increase the quantity of pollutants
discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to
notification requirements under 40 CFR 122.42(a)(1); or
c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and
such alteration, addition or change may justify the application of permit conditions that are different from or
absent in the existing permit, including notification of additional use or disposal sites not reported during the
permit application process or not reported pursuant to an approved land application plan.
3. Anticipated Noncompliance
The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other
activities that might result in noncompliance with the permit [40 CFR 122.41(1)(2)].
4. Transfers
This permit is not transferable to any person without prior written notice to and approval from the Director in
accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in
particular NCGS 143-215. 1 (b)(4)b.2., and may require modification or revocation and reissuance of the permit, or
a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary
under the CWA [40 CFR 122.41(1)(3), 122.61] or state statute.
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iitoring Reports
iitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41(1)(4)].
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II.D.2) or forms
provided by the Director for reporting results of monitoring of sludge use or disposal practices.
b. If the Permittee monitors any pollutant more frequently than required by this permit using test procedures
approved under 40 CFR Part 136 and at a sampling location specified in this permit or other appropriate
instrument governing the discharge, the results of such monitoring shall be included in the calculation and
reporting of the data submitted on the DMR.
6. Twenty-four Hour Re op rting
a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that
potentially threatens public health or the environment. Any information shall be provided orally within 24
hours from the time the Permittee became aware of the circumstances. A written submission shall also be
provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission
shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact
dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to
continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40
CFR 122.41(1)(6)].
b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral
report has been received within 24 hours.
c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response
personnel at [phone], [phone] or [phone].
7. Other Noncompliance
The Permittee shall report all instances of noncompliance not reported under Part II.E.5 and 6. of this permit at the
time monitoring reports are submitted. The reports shall contain the information listed in Part II.E.6. of this permit
[40 CFR 122.41(l)(7)].
8. Other Information
Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted
incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or
information [40 CFR 122.41(1)(8)].
9. Noncompliance Notification
The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division
as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first
knowledge of the occurrence of any of the following:
a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of
wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge
digester; the known passage of a slug of hazardous substance through the facility; or any other unusual
circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate
wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass without treatment of all
or any portion of the influent to such station or facility.
Persons reporting such occurrences by telephone shall also file a written report within 5 days following first
knowledge of the occurrence. Also see reporting requirements for municipalities in Part IV.C.2.c. of this permit.
10. Availability of f Reports
Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33
USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices
of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making any
false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-
215. 1 (b)(2) or in Section 309 of the Federal Act.
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Penalties for Falsification of Reports
The CWA provides that any person who knowingly makes any false statement, representation, or certific
any record or other document submitted or required to be maintained under this pennit, including monitoring
reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than
$25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41].
12. Annual Performance Reports
Permittees who own or operate facilities that primarily collect or treat municipal or domestic wastewater and have
an average annual flow greater than 200,000 gallons per day shall provide an annual report to the Permit Issuing
Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the
performance of the collection or treatment system, as well as the extent to which the facility was compliant with
applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided -no
later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for
evaluation.
The report shall be sent to:
NC DENR / Division of Water Resources / Water Quality Permitting Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
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PART III
OTHER REQUIREMENTS
Section A. Construction
a. The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment
capacity, nor change the treatment process(es) utilized at the treatment plant unless (1) the Division has issued an
Authorization to Construct (AtC) permit or (2) the Permittee is exempted from such AtC permit requirements
under Item b. of this Section.
b. In accordance with NCGS 143-215.1(a5) [SL 2011-394], no permit shall be required to enter into a contract for the
construction, installation, or alteration of any treatment work or disposal system or to construct, install, or alter any
treatment works or disposal system within the State when the system's or work's principle function is to conduct,
treat, equalize, neutralize, stabilize, recycle, or dispose of industrial waste or sewage from an industrial facility and
the discharge of the industrial waste or sewage is authorized under a permit issued for the discharge of the
industrial waste or sewage into the waters of the State. Notwithstanding the above, the permit issued for the
discharge may be modified if required by federal regulation.
c. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been
submitted by the Permittee and approved by the Division.
Section B. Groundwater Monitoring
The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to
determine the compliance of this NPDES permitted facility with the current groundwater standards.
Section C. ChanjZes in Discharges of Toxic Substances
The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42):
a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of
any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following
"notification levels";
(1) One hundred micrograms per liter (100 µg/L);
(2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per liter
(500 µg/L) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/L) for
antimony;
(3) Five times the maximum concentration value reported for that pollutant in the permit application.
b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent
basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the
following "notification levels';
(1) Five hundred micrograms per liter (500 µg/L);
(2) One milligram per liter (1 mg/L) for antimony;
(3) Ten times the maximum concentration value reported for that pollutant in the permit application.
Section D. Facility Closure Requirements
The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered
by this permit. The Division may require specific measures during deactivation of the system to prevent adverse
impacts to waters of the State. This permit -cannot be rescinded while any activities requiring this permit continue at the
permitted facility.
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PART IV
SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES
Section A. Definitions
In addition to the defmitions in Part II of this permit, the following definitions apply to municipal facilities:
Indirect Discharge or Industrial User
Any non -domestic source that discharges wastewater containing pollutants into a POTW regulated under section
307(b), (c) or (d) of the CWA. [40 CFR 403.3 (i) and 0) and 15A NCAC 02H .0903(b)(11)]
Interference
Inhibition or disruption of the POTW treatment processes; operations; or its sludge process, use, or disposal which
causes or contributes to a violation of any requirement of the Permittee's (or any satellite POTW's if different from the
Pennittee) NPDES, collection system, or non -discharge permit or prevents sewage sludge use or disposal in
compliance with specified applicable State and Federal statutes, regulations, or permits. [15A NCAC 02H
.0903(b)(14)]
Pass Through
A discharge which exits the POTW into waters of the State in quantities or concentrations which, alone or with
discharges from other sources, causes a violation, including an increase in the magnitude or duration of a violation, of
the Permittee's (or any satellite POTW's, if different from the Permittee) NPDES, collection system, or non -discharge
permit. [15A NCAC 02H .0903(b)(23)]
Publicly Owned Treatment Works (POTW)
A treatment works as defined by Section 212 of the CWA, which is owned by a State or local government organization.
This definition includes any devices and systems used in the storage, treatment, recycling and reclamation of municipal
sewage or industrial wastes of a liquid nature. It also includes the collection system, as defined in 15A NCAC 2T
.0402, only if it conveys wastewater to a POTW treatment plant. The term also means the local government
organization, or municipality, as defined in section 502(4) of the CWA, which has jurisdiction over indirect discharges
to and the discharges from such a treatment works. In this context, the organization may be the owner of the POTW
treatment plant or the owner of the collection system into which an indirect discharger discharges. This second type of
POTW may be referred to as a "satellite POTW organization." [15A NCAC 02H .0903(b)(26)]
"Significant Industrial User" or "SIU"
An Industrial User that discharges wastewater into a publicly owned treatment works and that [15A NCAC 02H
.0903(b)(33)]:
1. Discharges an average of 25,000 gallons per day or more of process wastewater to the POTW (excluding sanitary,
noncontact cooling and boiler blowdown wastewaters); or
2. Contributes process wastewater which makes up five percent or more of the NPDES or non -discharge permitted
flow limit or organic capacity of the POTW treatment plant. In this context, organic capacity refers to BOD, TSS
and ammonia; or
3. Is subject to categorical standards under 40 CFR Part 403.6 and 40 CFR Parts 405-471; or
4. Is designated as such by the Permittee on the basis that the Industrial User has a reasonable potential for adversely
affecting the POTW's operation or for violating any pretreatment standard or requirement, or the POTW's effluent
limitations and conditions in its NPDES or non -discharge permit, or to limit the POTW's sludge disposal options;
5. Subject to approval under 15A NCAC 02H .0907(b), the Permittee may determine that an Industrial User meeting
the criteria in paragraphs 1 or 2 of this definition above has no reasonable potential for adversely affecting the
POTW's operation or for violating any pretreatment standard or requirement, the POTW's effluent limitations and
conditions in its NPDES or non -discharge permit, or to limit the POTW's sludge disposal options, and thus is not a
Significant Industrial User (SIU); or
6. Subject to approval under 15A NCAC 02H .0907(b), the Permittee may determine that an Industrial User meeting
the criteria in paragraph 3 of this definition above meets the requirements of 40 CFR Part 403.3(v)(2) and thus is a
non -significant categorical Industrial User.
Section B. Publicly Owned Treatment Works (POTWs)
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'Ws must provide adequate notice to the Director of the following [40 CFR 122.42(b)]:
1. Any new introduction of pollutants into the POTW from an indirect discharger, regardless of the means of
transport, which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants;
and
2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as
influent to that POTW at the time of issuance of the permit.
3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent
introduced into the POTW, and (2) any anticipated impact that may result from the change of the quantity or
quality of effluent to be discharged from the POTW.
Section C. Municipal Control of Pollutants from Industrial Users.
Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from Industrial Users
discharging to the POTW may be present in the Permittee's discharge. At such time as sufficient information
becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent
limitations for any or all of such other pollutants in accordance with best practicable technology or water quality
standards.
Prohibited Discharges
a. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibition against the
introduction of pollutants or discharges into the waste treatment system or waste collection system which
cause or contribute to Pass Through or Interference as defined in 15A NCAC 02H .0900 and 40 CFR 403. [40
CFR 403.5(a)(1)]
b. The Permittee shall develop and enforce their Pretreatment Program to implement the prohibitions against the
introduction of the following wastes in the waste treatment or waste collection system [40 CFR 403.5(b)]:
(1) Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to,
wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade
using the test methods specified in 40 CFR 261.21;
(2) Pollutants which cause corrosive structural damage to the POTW, but in no case discharges with pH lower
than 5.0, unless the works is specifically designed to accommodate such discharges;
(3) Solid or viscous pollutants in amounts which cause obstruction to the flow in the POTW resulting in
Interference;
(4) Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate
and/or pollutant concentration which will cause Interference with the POTW;
(5) Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in no
case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F)
unless the Division, upon request of the POTW, approves alternate temperature limits;
(6) Petrolewn oil, non -biodegradable cutting oil, or products of mineral oil origin in amounts that will cause
Interference or Pass Through;
(7) Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that
may cause acute worker health and safety problems; or
(8) Any trucked or hauled pollutants, except at discharge points designated by the POTW.
c. The Permittee shall investigate the source of all discharges into the POTW, including slug loads and other
unusual discharges, which have the potential to adversely impact the Permittee's Pretreatment Program and/or
the operation of the POTW.
The Permittee shall report such discharges into the POTW to the Director or the appropriate Regional Office.
Any information shall be provided orally within 24 hours from the time the Permittee became aware of the
circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes
aware of the circumstances. The written submission shall contain a description of the discharge; the
investigation into possible sources; the period of the discharge, including exact dates and times; if the
discharge has not ceased, the anticipated time it is expected to continue; and steps taken or planned to reduce,
eliminate, and prevent reoccurrence of the noncompliance,
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With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permit
supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliu...,,, y
the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding
some or all of the industries discharging to the municipal system.
The Permittee shall require any Industrial User (IU) discharging to the POTW to meet Federal Pretreatment
Standards developed under Section 307(b) of the Act as amended (which includes categorical standards and
specific local limits, best management practices and narrative requirements). Prior to accepting wastewater from
any Significant Industrial User (SIU), the Permittee shall either develop and submit to the Division a new
Pretreatment Program or, as necessary, a modification of an existing Pretreatment Program, for approval as
required under section D below as well as 15A NCAC 02H .0907(a) and (b). [40 CFR 122.440)(2)]
This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW
Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program
as required under Section 402 (b)(8) of the CWA and implementing regulations or by the requirements of the
approved State pretreatment program, as appropriate.
Section D. Pretreatment Programs
Under authority of sections 307 (b) and (c) and 402(b)(8) of the CWA and implementing regulations 40 CFR 403,
North Carolina General Statute 143-215.3(14) and implementing regulations 15A NCAC 02H .0900, and in accordance
with the approved pretreatment program, all provisions and regulations contained and referenced in the pretreatment
program submittal are an enforceable part of this permit. [40 CFR 122.440)(2)]
The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the CWA, 40
CFR 403, 15A NCAC 02H .0900, and the legal authorities, policies, procedures, and financial provisions contained in
its pretreatment program submission and Division approved modifications thereof. Such operation shall include but is
not limited to the implementation of the following conditions and requirements. Terms not defined in Part II or Part IV
of this permit are as defined in 15A NCAC 02H .0903 and 40 CFR 403.3.
1. Sewer Use Ordinance (SUO)
The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. [15A
NCAC 02H .0903(b)(32), .0905 and .0906(b)(1); 40 CFR 403.8(f)(1) and 403.9(b)(1) and (2)]
Industrial Waste Survey (IWS)
The Permittee shall implement an IWS consisting of the survey of users of the POTW collection system or
treatment plant, as required by 40 CFR 403.8(f)(2)(i-iii) and 15A NCAC 02H .0905 [also 40 CFR 122.440)(1)],
including identification of all Industrial Users that may have an impact on the POTW and the character and amount
of pollutants contributed to the POTW by these Industrial Users and identification of those Industrial Users
meeting the definition of SIU. Where the Permittee accepts wastewater from one or more satellite POTWs, the
1WS for the Permittee shall address all satellite POTW services areas, unless the pretreatment program in those
satellite service areas is administered by a separate Permittee with an approved Pretreatment Program. The
Permittee shall submit a summary of its IWS activities to the Division at least once every five years, and as
required by the Division. The IWS submission shall include a summary of any investigations conducted under
paragraph C.2.c. of this Part. [15A NCAC 02H .0903(b)(13), .0905 and .0906(b)(2); 40 CFR 403.8(f)(2) and 403.9]
3. Monitoring Plan
The Permittee shall implement a Division -approved Monitoring Plan for the collection of facility specific data to
be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment
local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Parts II.D and II.E.S.). [15A
NCAC 02H .0903(b)(16), .0906(b)(3) and .0905]
4. Headworks Analysis (HWA) and Local Limits
The Permittee shall obtain Division approval of a HWA at least once every five years, and as required by the
Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the
Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an
updated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in
accordance with 40 CFR 403.5(c) and 15A NCAC 02H .0909, specific Local Limits to implement the prohibitions
listed in 40 CFR 403.5(a) and (b) and 15A NCAC 02H .0909. Pursuant to 40 CFR 403.5, local limits are
Version 1110912011.1

NPD:E'S Permit Standard Conditions
Page 17 of 18
oreeable Pretreatment Standards as defined by 40 CFR 403.3(1). [15A NCAC' 02H .0903(b)(10), .0905, and
06(b)(4)]
5. Industrial User Pretreatment Permits (IUP) & Allocation Tables
In accordance with NCGS 143-215.1, the Permittee shall issue to all Significant Industrial Users, permits for
operation of pretreatment equipment and discharge to the Permittee's collection system or treatment works. These
permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special
conditions, and compliance schedules as necessary for the installation of treatment and control technologies to
assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The
Permittee shall maintain a current. Allocation Table (AT) which summarizes the results of the, HWA and the limits
from all IUPs. Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as
determined by the HWA. [15A NCAC 02H .0906(b)(6), .0909, .0916, and .0917; 40 CFR 403.5, 403.8(f)(1)(ii);
NCGS 143-215.67(a)]
6. Authorization to Construct (AtQ
The Permittee shall ensure that an Authorization to Construct permit (AtQ is issued to all applicable Industrial
Users for the construction or .modification of any pretreatment facility. Prior to the issuance of an AtC, the
proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all
Industrial User Pretreatment Permit (IUP) limitations. [15A NCAC 02H .0906(b)(7) and .0905; NCGS 143-
215.1(a)(8)]
7. POTW Inspection & Monitoring of their IUs
The Permittee shall conduct inspection, surveillance; and monitoring activities as described; in its. Division
approved pretreatment program in order to determine, independent of information supplied by Industrial Users,
compliance withh applicable pretreatment standards. [15A NCAC 02H .0908(e);40 CFR 403.8(f)(2)(v)] The
Penn ittee must:
a. Inspect all Significant Industrial Users (STUB) at least once per calendar year;
'b. Sample all Significant Industrial Users (SIUs) at least once per calendar year for all SIU permit -limited
parameters including flow except as allowed under 15A NCAC .0908(e); and
c. At least once per year, document an evaluation of any non -significant categorical Industrial User for
compliance with the requirements in 40CFR 403.3(v)(2), and either continue or revoke ;the designation as non-
significant.
8. IU Self Monitoring and Reporting
The Permittee shall require all Industrial Users to comply with the applicable monitoring and reporting
requirements outlined in the Division -approved pretreatment program, the industry's pretreatment permit, or in 15A
NCAC 02H .0908. [15A NCAC 02H .0906(b)(5) and .0905; 40 CFR 403.8(f)(1)(v) and (2)(iii); 40 CFR
122.440)(2) and 40 CFR 403.12]
9. Enforcement Response Plan (ERP)
The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards
promulgated pursuant to section 307(b) and (c) of the CWA (40 CFR 405 et. seq.), prohibitive discharge standards
as set forth in 40 CFR 403.5 and 15A NCAC 02H .0909, specific local limitations, and other pretreatment
requirements. All remedies, enforcement actions and other, shall be consistent with the Enforcement Response
Plan (ERP) approved by the Division. [15A NCAC 02H .0903(b)(7), .0906(b)(8) and .0905; 40 CFR 403 8(f)(5)]
10. Pretreatment Annual Reports (PAR)
The Permittee shall report to the Division in accordance with 15A NCAC 02H .0908. In lieu of submitting annual
reports, Modified Pretreatment. Programs developed under 15A NCAC 02H .0904 (b) may be required to submit a
partial annual report or to meet with Division personnel periodically to discuss enforcement of pretreatment
requirements and other pretreatment implementation issues.
For all other active pretreatment programs, the Permittee shall submit two copies of a, Pretreatment Annual Report
(PAR) describing its pretreatment activities over the previous calendar year to the Division at the following
address:
Version 1110912011.1

NPDES Permit Standard
Pal
NC DENR / Division of Water Resources / Water Quality Permitting; Section
Pretreatment, Emergency Response, and Collection Systems (PERCS)'Unit
1617Mail Service. Center
Raleigh, North Carolina 27699-1617
These reports shall be submitted by March 1 of each year and shall contain the following:
a. Narrative
A narrative summary detailing actions taken, or proposed, by the Permittee to correct significant non-
compliance and to ensure compliance with pretreatment requirements;
b. Pretreatment Program Summary (PPS)
A pretreatment: program summary (PPS) on forms or in a format provided by the; Division;
c. Significant Non -Compliance Report (SNCR)
A list of Industrial Users (IUs) in significant noncompliance (SNC) with pretreatment requirements, and the
nature of the violations on forms or in a format provided by the Division;
d. Industrial Data. Summary Forms (IDSF)
Monitoring data from samples collected by both the POTW and the Significant Industrial Users (SIUs). These
analytical results must be reported on Industrial Data Summary Forms (IDSF) or on other forms or in a format
provided by the Division;
e. Other Information
Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public notice of
lUs in SNC, a summary of data or other information related to significant noncompliance determinations for
IUs that are not considered SIUs, and any other information, upon request, which in the opinion of the Director
is needed to determine compliance with the pretreatment implementation requirements of this permit;
11. Public Notice
The Permittee shall publish annually a list of Industrial Users (IU's:) that were in significant noncompliance (SNC).
as defined in the Permittee's Division -approved Sewer Use Ordinance with applicable pretreatment requirements
and standards during the previous twelve month period. This list shall be published within four months of the
applicable twelve-month period. [15A NCAC 02H .0903(b)(34), .0908(b)(5) and .0905 and 40 CFR
403.8(f)(2)(viii)]
12. Record Keeping
The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with
support information including general records, water quality records, and records of industrial impact on the
POTW and shall retain all other Pretreatment Program records as required by 15A NCAC 02H .0908(f). ['I5A
NCAC 02H .0908(f); 40 CFR 403.12(o)]
13. Pretreatment Program Resources
The Permittee shall maintain adequate funding and qualified personnel to accomplish the objectives of its approved
pretreatment program. and retain a written description of those current levels of inspection. [15A NCAC 02H
.0906(b)(9) and (10) and .0905 40 CFR 403.8(f)(3), 403.9(b)(3)]
14. Modification to Pretreatment Programs
Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW
monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a
permit modification and shall be governed by 40 CFR 403.18, 15 NCAC 02H .0114 and 15A NCAC 02H .0907.
Version 111091201 1.1

AC25568 5VC OWX WaterSciences Section -Chemistry Laboratory 1Wesufts
County: Caldwell
River Basin CTB
Report To ARO
Collector:
L WIGGS
Region:
ARO
Sample Matrix:
SURFACEWATER
Loc. Type:
EFFLUENT
Emergency Yes/No
COC Yes/No
D--- W".—R
=_
°'Divislon-of Water Resources
Final Report
VisitlD
Loc. Descr.: Huffman Finishing Lake Discharge
Sample ID:
AC25568
PO Number#
16W0149
Date Received:
01/12/2016
Time Received:
08:40
Labworks LoginlD
MSWIFT
Final Report Date:
1/25/16
Report Print Date:
01/26/2016
Location ID: NCO025135 Collect Date: 01/07/2016 Collect Time: 13:15 Sample Depth NA
If this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes.
CAS # Analyte Name PQL Result/ Units Method Analysis Validated by
Qualifier Reference Date
LAB
Sample temperature at receipt by lab 1.9 °C 1/12/16 . MSWIFT
WET
Platinum Cobalt Color
TITLE
color units
SM 2120B 2001
1/13/16
CGREEN,
PTCO
5
40 Q1
color units
SM 2120B 2001
1/13/16
CGREEN
pH_PTCO
7.5
color units
SM 2120B 2001
1/13/16
CGREEN
ADMI Color in Liquid
_TITLE_
c.u.
SM 2120 E 1993
1/13/16
CGREEN
NaturalADMI
10
38 Q1,J2
c-u.
SM 2120 E 1993
1/13/16
CGREEN
Natural_ADMI_pH
7.5
c.u.
SM 2120 E 1993
1/13/16
CGREEN
AdjustedADMI
10
37 Q1,J2
c-u.
SM 2120 E 1993
1/13/16
CGREEN
Adjusted_ADMI_pH
7.6
c.u.
SM 2120 E 1993
1/13/16
CGREEN
Sample Comments
WET:ADMI-J2-Estimated-HLS Failed > 110% recovery criteria.
WET:ADMI- Q1-Estimated- Sample received out hold time.
WSS Chemistry Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-39018
For a detailed description of the oualifier codes refer to<httb:Ht)oital.ncdenr.oThWQDQl �Web��oDshnethoas-and-s>
Page 1 of 1

AC25567 NC O WR WaterSciences Section -Chemistry Laboratory Results
County:
Caldwell
Sample ID:
AC25567
River Basin
CTB
PO Number#
16WO148
Report To
ARO
Date Received:
01/12/2016
Collector:
L WIGGS
Time Received:
08:40
=�
Labworks LoginlD
MSWIFT
Region:
ARO
�IDivision of Water ResourcesFinal
Report Date:
1/25/16
Sample Matrix:
WASTEWATER
Loc. Type:
EFFLUENT
Final Report
Report Print Date:
01/26/2016
Emergency Yes/No
VisitlD
COC Yes/No
Loc. Descr.: Huffman Finishing Effluent
Location ID: NCO025135 Collect Date: 01/07/2016 Collect Time: 13:00 Sample Depth NA
If this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes.
CAS # Analyte Name PQL Result/ Units Method Analysis Validated by
Qualifier Reference Date
LAB
Sample temperature at receipt by lab 1.9 °C 1/12/16 MSWIFT
JAM
Platinum Cobalt Color
TITLE
color units
SM 2120B 2001
1/13/16
CGREEN
PTCO
5 172 Q1
color units
SM 2120B 2001
1/13/16
CGREEN
pH_PTCO
7,7
color units
SM 2120B 2001
1/13/16
CGREEN
ADMI Color in Liquid
_TITLE_
c.u.
SM 2120 E 1993
1/13/16
CGREEN
NaturalADMI
10 142 Q1
c.u.
SM 2120 E 1993
1/3/16
CGREEN
Natural ADMI_pH
8.0 c.u.
SM 2120 E 1993
1/3/16
CGREEN
AdjustedADMI
10 149 Q1 c.u.
SM 2120 E 1993
1/3/16
CGREEN
Adjusted_ADMI_pH
7.6 c.u.
SM 2120 E 1993
1/3/16
CGREEN
Sample Comments
IWET:ADMI-Q1-Estimated- Sample received out hold time.
WSS Chemistry Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 [phone] .
For a detailed descriotion of the qualifier codes refer to <httD://UOTtal.ncdenr.OTv-/ web/wo/oDs//ll10thods-and-DaIs>
Page 1 of 1

-
'
WOter Pollution Control System
tor Des- nation Farin
� NKIAC 15A 8GA208
p;-M_ pmmmik�'
,
�
' and~Applicatioh
ColDe«tipuby�tetn
...................... .^^~..-^^~~~~~^~^~~^,~~~..-^~^^~~~~~..~^~~°~~-.....~~~~~...-^,~=~_=~_~,. .~..~,+
Operator _- Responsible Charge, _`__-_° `
-
AV
/
-------_--'-'-_'---'-----_'------'---'_-__-'--'---_--~~-'--~--'-_-'-~-~~....'~~.~.~..
^"q~='wpOuera"o""pResponsible Charge (4UOxu"�,
---------------
Mau 618 Mai[Scivilice Center, Aide! NC 27
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wilmi
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2004
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Fax: �3&771.4631
woa=eft Dr
r

United States Environmental Protection AgencyForm
Approved.
PA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN 2 15 1 3 I NCO025135 I11 12 14/10/21 17 18 I S I 19 I G I 201
211111 I I I I I I II l l l l l l l l l l l l l l l l l l l l l l I II 11 l l l r6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --- —Reserved--------
67 70 I 71 liI I 72 L �, ] 731 I I174 751 I I I I I I 180
�1 LJ I I
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:OOAM 14/10/21
10/03/01
Huffman Finishing
4919 Hickory Blvd
Exit Time/Date
Permit Expiration Date
Granite Falls NC 28630
11-:00AM ' 14/10/21
.15/01131
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/
Yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance E Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Linda S Wiggs ARO WQ#828-296-4500 Ext.4653/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page#

NPDES yr/mo/day Inspection Type 1
31 NCO025135 I11 121 14/10/21 117 18 I S
I Section D: Summary of Finding/Comments (Attach additional s—heets of narrative and checklists as necessary)
I met with Shuford Wise (ORC). W—g-V
Samples were obtained.
, lo
{✓�
L
BOD - 6.1 mg/I
"
TSS - 112 mg/I
Fecal - < 4 colonies/100ml
C,
Metals (Ni) - 6.0 ug/I
COD - 340 mg/1
ORC reported 10/21/14 flow at .015 MGD
BORC is Invalid. Submit an ORC Designation Form with the properly certified BORC.
Page# 2
C

Permit: NCO025135 Owner -Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
0
❑
❑
❑
application?
Is the facility as described in the permit?
M
❑
❑
❑
# Are there any special conditions for the permit?
❑
❑
M
❑ '
Is access to the plant site restricted to the general public?
M
❑
❑
❑
Is the inspector granted access to all areas for inspection?
M
❑
❑
❑
Comment
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? N ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other tbat are applicable?
Comment: Sludge Judge
Effluent Pipe
Yes No NA NE
Is right of way to the outfall properly maintained?
M
❑
❑
❑
Are the receiving water free of foam other than trace amounts and other debris?
N
❑
❑
❑
If effluent (diffuser pipes are required) are they operating properly?
M
❑
❑
❑
Comment: There is a fountain to assist with effluent aeration prior to discharqe into Lake Hickory.
Bar Screens
Yes No NA NE
Type of bar screen
a.Manual
❑
b.Mechanical
❑
Are the bars adequately screening debris?
0
❑
❑
❑
Is the screen free of excessive debris?
❑
❑
❑
Is disposal of screening in compliance?
❑
❑
❑
IN
Is the unit in good condition?
❑
❑
❑
■
Comment: The screening device for this industry is managed by Huffman staff. It is not at the
wastewater facilitv. However. the ORC states this "link shaker" device does a satisfacto
iob of removing fibers in the waste stream.
Equalization Basins Yes No NA NE
Is the basin aerated? 0 ❑ ❑ ❑
Is the basin free of bypass lines or structures to the natural environment? E ❑ ❑ ❑
Page# 3

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Equalization Basins Yes No NA NE
Is the basin free of excessive grease?
M
❑
❑
❑
Are all pumps present?
0
❑
❑
❑
Are all pumps operable?
0
❑
❑
❑
Are float controls operable?
❑
M
❑
❑
Are audible and visual alarms operable?
❑
❑
❑
# Is basin size/volume adequate?
0
❑
❑
❑
Comment: There are two pumps and four aerator associated with the EQ Basin.
When the float was lifted the audible and visual alarm did not activate. The ORC believes the
float is in need of replacement. The float will be replaced or repaired: fortunately there is
Plenty of capacity in the basin. The facility is permitted for 250,000 gallons a day but has
been operating at an average daily flow of 30 000-40 000 galloU a day in 2014.
Oxidation Ditches > Yes No NA NE
Are the aerators operational?
Are the aerators free of excessive solids build up?
# Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Are settleometer results acceptable (> 30 minutes)?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
❑ ❑ ❑
❑ ❑ M ❑
❑ ❑ M ❑
■ ❑ ❑ ❑
❑ ❑ ❑ ■
❑ ❑ ❑ ■
❑ ❑ ❑ ■
❑ ❑ ❑ ■
Comment: There was very little foam noted in the Oxidation Ditch at the time of the inspection. The
ORC stated the D.O. runs between 0.8-1.2 mg/I.
Secondary Clarifier
Is the clarifier free of black and odorous wastewater?
Is the site free of excessive buildup of solids in center well of circular clarifier?
Are weirs level?
Is the site free of weir blockage?
Is the site free of evidence of short-circuiting?
Is scum removal adequate?
Is the site free of excessive floating sludge?
Is the drive unit operational?
Is the return rate acceptable (low turbulence)?
Yes No NA NE
❑ ❑ ❑
■ ❑ ❑ ❑
• ❑ ❑ ❑
• ❑ ❑ ❑
❑ ❑ ❑
■ ❑ ❑ ❑
■ ❑ ❑ ❑
■ ❑ ❑ ❑
❑ ❑ ❑
Page# 4

Permit: NCO025135
Inspection Date: 10/21/2014
Secondary Clarifier
Owner -Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Yes No NA NE
Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑
Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑
Comment: The ORCs sludge fudge was broker so we were not able to check the blanket level.
Standby Power
Yes No NA NE
Is automatically activated standby power available?
❑
❑
❑
E
Is the generator tested by interrupting primary power source?
❑
❑
❑
Is the generator tested under load?
❑
❑
❑
Was generator tested & operational during the inspection?
❑
❑
❑
Do the generator(s) have adequate capacity to operate the entire wastewater site?
❑
❑
❑
E
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
❑
❑
❑
0
Is the generator fuel level monitored?
❑
❑
❑
Comment: The generator is managed by Huffman staff and was not evaluated at the time of the
inspection. However, we discussed if a power loss were to occur the industrial processes
would not take place, therefore flows to the WWTP would be halted.
Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
0
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
0
❑
❑
❑
Are analytical results consistent with data reported on DM Rs?
M
❑
❑
❑
Is the chain -of -custody complete?
❑
❑
❑
0
Dates, times and location of sampling
❑
Name of individual performing the sampling
❑
Results of analysis and calibration
❑
Dates of analysis
❑
Name of person performing analyses
❑
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
0
❑
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
❑
❑
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
❑
❑
0
❑
on each shift?
Is the ORC visitation log available and current? �'°' 0� r
❑
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
❑
❑
❑
Page# 5

Permit: NCO025135
Inspection Date: 10/21/2014
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Record Keeping
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review?
Comment: BORC Invalid i
Yes No NA NE
■ ❑ ❑ ❑
0 ❑ ❑ ❑
❑ ❑ ❑ ■
Page# 6
,11

XC DWX WaterSciences Section -Chemistry Laboratory Resufts
VTOI
C-AT-AVVE
Sample ID:
AC13866
PO Number#
ARO
AROSP
0-1
Date Received:
10/21/2014
Time Received:
16:00
Collector:
L WIGGS
__ a
"DIvlsion
Labworks LoginlD
KJIMISON2
Region:
ARO
of Writer Resources
Final Report Date:
12/30/99
Sample Matrix:
WASTEWATER
Preliminary Results
Report Print Date:
11/17/2014
Loc. Type:
EFFLUENT
Emergency Yes/No
VisitlD
COC Yes/No
Loc. Descr. %-_01
Location ID: NCO025135
Collect Date:
10/21/2014
Collect Time: 13:10
Sample Depth
if this report is labeled preliminary report, the results have not been validated.
Do not use for Regulatory purposes.
Result/
Method
Analysis
CAS # AnalVte Name PQL
Units
Qualifier
Reference
Validated by
Date
Others
Sample temperature at receipt by lab
3.3 °C
10/21/1, RBYRD
BOD, 5-Day in liquid 2.0
6.1 mg/L
APHA5210B
10/23/1,
Coliform, MF Fecal in liquid 1 4 B2 CFU/100ml APHA9222D-20th 10/21/1, CGREEN
Residue —Suspended in liquid 6.2 112 mg/L APHA2540D-20th 10/23/1, CGREEN
r ` 6- .O IJ W'(')k
j�S� a L X
(rti G��
WSS Chemistry Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-39018
For a detailed description of the aualifier codes refer to <httD:HDoi-tat.ncdw.enr.orv�eUy/wo/o-Ds/methods-and-llQls>
Page 1 of 1

5VC 1DWR WaterSciences Section -Chemistry La6oratory Resufts
CATAWBA
Sample ID:
AC13888
,sin
,sin
PO Number#
14W19876
epoft To
Date Received:
10/23/2014
Time Received:
08:00
Collector:
L WIGGS
_ -R
=W
Labworks LoginlD
TASCENZ01
Region:
ARO
'' Division of Water Resources
Final Report Date:
12/30/99
Sample Matrix:
WASTEWATER
Preliminary
Report Print Date:
11/17/2014
Loc. Type:
EFFLUENT
.Results
Emergency Yes/No
VisitlD
COC Yes/No
Loc. Descr.: HUFFMAN FINISHING
Location ID: NCO025135 Collect Date: 10/21/2014 Collect Time: 13:10 Sample Depth
If this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes.
CAS # Analyte Name PQL Result/ Units Method Analysis Validated by
Qualifier Reference Date
LAB
Sample temperature at receipt by lab
1.6
C
10/23/1MSWIFT
WET
Chemical Oxygen Demand in liquid
20
340
mg/L
Hach 8000
10/23/1, CGREEN
MET
7440-22-4
Ag by ICPMS
1.0
1.0 U
ug/L
EPA200.8
11/12/1,e
7429-90-5
Al by ICP
50
140
ug/L
EPA200.7
11/12/1-
7440-36-0
Antimony by ICPMS
10
IOU
ug/L
EPA200.8
11/12/1Z
7440-38-2
As by ICPMS
2.0
2.0 U
ug/L
EPA200.8
11/12/1z
7440-38-3
Ba by ICP
10
21
ug/L
EPA200:7
11/12/1,e
7440-41-7
Be by ICP
5.0
5.0 U
ug/L
EPA200.7
11/12/1,e
7440-70-2
Ca by ICP
0.10
14
mg/L
EPA200.7
11/12/1z
7440-43-9
Cd by ICPMS
0.50
0.50 U
ug/L
EPA200.8
11/12/1,e
7440-48-4
Cobalt Dissolved by ICP
50
50 U
ug/L
EPA200.7
11/12/1,e
7440-47-3
Cr by ICP
10
570
ug/L
EPA200.7
11/12/1z
7440-50-8
Cu by furnace
2.0
93
ug/L
EPA200.9
11/6/14
7439-89-6
Fe by ICP
50
810
ug/L
EPA200.7
11/12/1,e
7439-93-2
Li ICP
25
25 U
ug/L
EPA200.7
11/12/1,e
7439-95-4
Mg by ICP
0.10
2.8
mg/L
EPA200.7
11/12/1,e
7439-96-5
Mn by ICP
10
13
ug/L
EPA200.7
11/12/1z
7439-98-7
Mo by ICPMS
10
IOU
ug/L
EPA200.8
11/12/1z
7440-23-5
Na by ICP
0.10
820
mg/L
EPA200.7
11/12/1-
7440-02-0
Ni by furnace
2.0
��6.0
ug/L
EPA200.9
11/6/14
7439-92-1
Pb by ICPMS
2.0
2.0 U
ug/L
EPA200.8
11/12/1-,
7782-49-2
Se by furnace
5.0
5.0 U
ug/L
EPA200.9
11/7/14
7440-31-5 .
Sn by ICPMS
10
IOU
ug/L
EPA200.8
11/12/1�
7440-28-0
Thallium (TI) ICPMS
2.0
2.0 U
ug/L
EPA200.8
11/12/U
7440-32-6
Ti (Titanium) by ICP
10
IOU
ug/L
EPA200.7
11/.12/1,e
7440-62-2
V by ICP
25
25 U
ug/L
EPA 200.7
11/12/1,e
7440-66-6
Zn by ICP
10
69
ug/L
EPA200.7
11/12/1z
WSS Chemistry Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 [phone]
For a detailed description of the aualifier codes refer to <httD://Doi tal.ncdenr.oriz/web/wa/ODs/methods-and-Dals>
Page 1 of 1

United States Environmental Protection Agency -
Form Approved.
EPA Washington, D.C. 20460
EPA
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN I 2 15 3 I NCO025135 I11 12 14/10/20 17 18 L S J 19 L G j 201
21IL1J1 1 I I I I I I I I l l l l l l l l l l l l l l l I I I I I I I I 11 I I I I I f6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----Reserved --------- ---
72 L�J 73 I 74 751 I I I I I
6770 LJ 71 itJ
80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:00AM 14/10/20
10/03/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blv
Granite Falls NC 28630
11:00AM 14/10/20
15/01/31
Name(s) of Onsite Representative(s)/Tities(s)/Phone and Fax Number(s) Other Facility Data
Name, Address of Responsible Officiallritle/Phone and Fax Number
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/ �
Section C: Areas Evaluated Durini uated)
Flow Measurement Operations & Maintenance 0 Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s). Agency/Office/Phone and Fax Numbers Date
Linda S Wiggs ARO WQ//828-296-4500 Ext.4653/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page#

NPDES
yr/mo/day
31 NCO025135 I11 121 14/10/20 117
Inspection Type
18 ISI
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Page#

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 10/20/2014 Inspection Type: Compliance Sampling
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment:
Effluent Pipe
Yes No NA NE
Is right of way to the outfall properly maintained?
❑
❑
❑
❑
Are the receiving water free of foam other than trace amounts and other debris?
❑
❑
❑
❑
If effluent (diffuser pipes are required) are they operating properly?
❑
❑
❑
❑
Comment:
Flow Measurement - Effluent
Yes No NA NE
# Is flow meter used for reporting?
❑
❑
❑
❑
Is flow meter calibrated annually?
❑
❑
❑
❑
Is the flow meter operational?
❑
❑
❑
❑
(If units are separated) Does the chart recorder match the flow meter?
❑
❑
❑
❑
Comment:
Bar Screens Yes No NA NE
Type of bar screen fII r
a.Manual � ✓ ❑
b.Mechanical // ❑
Are the bars adequately screening debris? ❑ ❑ ❑ ❑
Is the screen free of excessive debris? ❑ ❑ ❑ ❑
Is disposal of screening in compliance? ❑ ❑ ❑ ❑
Is the unit in good condition? ❑ ❑ ❑ ❑
Comment:
Equalization Basins
Yes No NA NE
Is the basin aerated?
❑
❑
❑
❑
Is the basin free of bypass lines or structures to the natural environment? y
❑
❑
❑
❑
Is the basin free of excessive grease? /(1 /
❑
❑
❑
❑
Are all pumps present?
❑
❑
❑
❑
Page#
3

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 10/20/2014 Inspection Type: Compliance Sampling
Equalization Basins
Yes No NA NE
Are all pumps operable? Y/
❑
❑
❑
❑
Are float controls operable?? J,
❑
❑
❑
❑
Are audible and visual alarms operable? �`� ��� J1
��/!!!
❑
El
El
El
# Is basin size/volume adequate? v
❑
❑
❑
❑
Comment:
Oxidation Ditches Yes No NA NE
Are the aerators operational?
❑
❑
❑
❑
Are the aerators free of excessive solids build up? A^1
❑
❑
❑
❑
# Is the foam the proper color for the treatment process?
❑
❑
❑
❑
Does the foam cover less than 25% of the basin's surface? �/
❑
❑
❑
❑
Is the DO level acceptable?
❑
❑
❑
❑
Are settleometer results acceptable (> 30 minutes)? .4125
❑
❑
❑
❑
Is the DO level acceptable?(1.0 to 3.0 mg/1)
❑
❑
❑
❑
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) / ,,'
❑
❑
❑
❑
Comment:
Secondary Clarifier
Yes No NA NE
Is the clarifier free of black and odorous wastewater?�
❑
El
El
Ely
Is the site free of excessive buildup of solids in center well of circular clarifier?
❑
El
El
Are weirs level? /
❑
❑
❑
❑
Is the site free of weir blockage?
❑
❑
❑
❑
t�Is
the site free of evidence of short-circuiting?
❑
❑
❑
❑
Is scum removal adequate? X
❑
❑
❑
❑
Is the site free of excessive floating sludge? ,
❑
❑
❑
❑
Is the drive unit operational?y
❑
❑
❑
❑
Is the return rate acceptable (low turbulence)?
❑
❑
❑
❑
Is the overflow clear of excessive solids/pin floc? � 14
❑
❑
❑
❑
Is the sludge blanket level acceptable? (Approximately % of the sidewall depth)
❑
❑
❑
❑
Comment:
Pumps-RASMAS Yes No NA NE
Are pumps in place? ❑ ❑ ❑ ❑
Page# 4

•mit: NCO025135
late: 10120/2014
rumps-KAS=WAS
Are pump perational?
Are there adequ a spare parts and supplies on site?
Comment:
Disinfection -Gas
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Are. cylinders secured adequately?
Are cylinders.protected from direct sunlight?
Is there adequate reserve supply of disinfectant?
Is the level of chlorine residual acceptable?
Is the contact chamber free of,growth, or sludge buildup?
Is there chlorine residual prior to*de- chlorination?
Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)?
y
If yes, then is there a Risk Management Plan on site?
If yes, then what is the EPA twelve digit ID Number? (1 000--___)
If yes, then when was the RMP last updated?
Comment:
De -chlorination
Type of system ?
Is feed ratio proportional to chlorine amount (1 to 1)?
Is stogy ge appropriate for cylinders?
# Is de -chlorination substance stored away from chlorine containers?
Comment:
Are the tablets the proper size's d type?
Are tablet de -chlorinators operational .
Number of tubes in use?
Comment:
Yes No NA NE
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
Yes No NA NE
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
❑ ❑ ❑ ❑
Yes No NA NE
i�'
Standby Power Yes No NA NE
Is automatically activated standby power available?��`�—�O ❑ ❑ ❑ ❑
Is the generator tested by interrupting primary power source?
�- ❑ ❑ El ❑
Is the generator tested under load? ��,�� �i ❑ ❑ ❑ ❑
Was generator tested & operational during the inspection? ❑ ❑ ❑ ❑
L CL I —
// Page# 5

Permit: NC0025135 Owner -Facility: Huffman Finishing
Inspection Date: 10/20/2014 Inspection Type: Compliance Sampling
Standby Power Yes No NA NE
Do the generator(s) have adequate capacity to operate the entire wastewater site?
❑
❑
❑
❑
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
❑
❑
❑
❑
Is the generator fuel level monitored?
❑
❑
❑
❑
Comment:
Page# 6

COUNTY .
RIVER BASIN
REPORT TO A X0 Regional Office
Other :
COLLECTORS):
Estimated BOD Range:
DIVISION OF WATER RESOURCES
Surface Water Fieldsheet
SAMPLE TYPE
PRIORITY
El AMBIENT ❑ QA STREAM ZEFFLUENT
COMPLIANCE CHAIN OF CUSTODY LAKE INFLUENT
EMERGENCY VISIT ID ESTUARY
Station Location:
o
Lab Number
Date Received
Time Received
Received By
Data Released
Date Reported :
Seed: Chlorinated: Remarks:
Station H/Location Code Date Begin (yy/mmldd) Date End (yylmm/dd) Time Begin Time End Depth - DM, DB, DBM Value Type - A, H, L Composite-T, S, B Sample Type
LO6d:�l>
BOD 310 mg/L
COD High 340 mg/L
COD Low 335 mg/L
Coliform: MF Fecal 31616 /100m1
Coliform: MF Total 31504 /100m1
Coliform: tube Fecal 31615 /100ml
Coliform: Fecal Strop 31673 /100ml
Residue: Total 500 mg/L
Volatile 505 mg/L
Fixed 510 mg/L
Residue: Suspended 530 mg/L
Volatile 535 mg/L
Fixed 540 mg/L
pH 403 units
Acidity to pH 4.5 436 mg/L
Acidity to pH 8.3 435 mg/L
Alkalinity to pH 8.3 415 mg/L
Alkalinity to pH 4.5 410 mg/L
TOC 680 mg/L
Turbidity 76 NTU
Coliform Total Tube /100 ml
COMMENTS:
Revision: 08/23/13
Chloride 940 mg(L
Chlorophyll a EPA 445.0 modified option ug/L
Color: True 80 C.U.
Color: (pH) 83 pH= C.U.
Color: pH 7.6 82 c.u.
Cyanide720 mg/L
Fluoride 951 mg/L
Formaldehyde71880 mg/L
Grease and Oils 556 mg(L
Hardness Total900 mg/L
Specific Cond. 95 umhos/cm
MBAS 38260 mg/L
Phenols 32730 ug/L
Sulfate 945 mg/L
Sulfide 745 mg/L
Boron
Tannin & Lignin ug/L
Hexavalent Chromium ug/L
Bicarbonate mg/L
Carbonate mg/L
Total Dissolved Solids mg/L
NIB as N 610 mg/L
TKN an N 625 mgf L
NO2 plus NO3 as N 630 mg/L
P: Total as P 665 mg/L
PO4 as P 70507mg/L
P: Dissolved as P 666 mg/L
K-Potassium mg/L
Cd- Cadmium 1027 ug/l,
-49
Cr-Chromium:Total 1034 ug/L
Cu- Copper 1042 ug/L
Ni-Nickel 1067 ug/L
Pb-Lead 1051 ug/L
Zn- Zinc 1092 ug/L
V-Vanadium ug/L
Ag- Silver 1077 ug/L
AI- Aluminum 1105 ug/L
Be -Beryllium 1012 ug/L
Ca- Calcium 916 mg/L
Co- Cobalt 1037 ug/L
Fe -Iron 1045 ug/L
Mo-Molybdenum ug/L
Sb-Antimony ug/L
Sn-Tin ug/L
X
Tl-Thallium ug/L
Ti-Titanium ug/L
Hg-1631 ng/L
),'
Li -Lithium 1132 ug/L,
'
Mg- Magnesium 927 mg/L
Mn-Manganese 1055 ug/L
Na- Sodium 929 mg/L
jr
Arsenic:Total1002 ug/L
So- Selenium 1147 ug/L
Hg-Mercury71900 ug/L
Ba-Barium ug(L
Organochlorine Pesticides
Organophosphorus Pesticides
Organonitrogen Pesticides
Acid Herbicides
Base/Neutral&Acid Extractable Organics
TPHDieselRange
Purgeable Organics (VOA bottle req'd)
TPH Gasoline Range
TPH/BTEX Gasoline Range
Phytoplankton
Temperature on arrival (°C):

DIVISION OF ENVIRONMENTAL MANAGEMENT ' WATER QUALITY FIELD For Lab Use ONLY
-LAB FOAM (DM1)
COUNTY
PRIORITY
SAMPLE TYPE
RIVER BASIN C
❑
❑
REPORT
T : AR FRO MRO RRO WaRO WiRO WSRO TS
qp
STREAM
LJEFFLUENT
AT BM
�❑—AMBIENT
U COMPLIANCE El CHAIN
❑ LAKE
❑ INFLUENT
Other
Other
OF CUSTODY
❑
❑
Shipped by: Bus Courier, Staff, Other
EMERGENCY
ESTUARY
COLLECTORS) Jj 1,/►Uj
Lab Number:
Date Received: Time:
Rec'd by: From: Bus -Courier -Hand Del
DATA ENTRY BY: CK:
DATE REPORTED:
Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100' plus STATION LOCATION:
W V -�Tmh-Y�, e1AT
Seed: Yes ❑ No ❑ Chlorinated: Yes ❑ No ❑ REMARKS:
Stationl� Date Begin (yy/mm/dd)) Time Begin I Date End Time End I Depth DM DB DBM I Value Type Composite Sample Type
r v C C��a✓ ✓ l �7 a/ A H L T S B C G GNXX
1
DaPva Stu mg/l
2
COD High 340 mgA
3
COD Low 335 mg/I
4
Coliform: MP Fecal 31616/lOOml
5
Coliform: MF Total 31504 /100ml
6
Coliform: Tube Fecal 31615 /100ml
7
Coliform: Fecal Strep 31673 /100m1
8
Residue: Total 500 m9/I
9
Volatile 505 mg/1
10
Fixed 510 mg/l
11
Residue: Suspended 530 mg/I
12
Volatile 535 mg/1
13
Fixed 540 mg/I
14
pH 403 units
15
Acidity to pH 4.5 436 mg/1
16
Acidity to pH 8.3 435 mg/I
17
Alkalinity to pH 8.3 415 mgA
18
Alkalinity to pH 4.5 410 mg/I
19
TOC 680 mgA
20
Turbidity 76 NTU
Chloride 940 mg/I
Chi a: Tri 32217 ug/1
Chi a: Corr 32209 ug/I
Pheophytin a 32213 ug/I
Color: True 80 Pt -Co
Color:(pH ) 83 ADMI
Color: pH 7.6 82 ADMI
Cyanide 720 mg/I
Fluoride 951 mg/I
Formaldehyde 71880 mg/I
Grease and Oils 556 mg/I
Hardness Total900 mg/I
Specific Cond. 95 2
uMhos/cm.
MBAS 38260 mg/l
Phenols '32730 ug/I
Sulfate 945 mg/I
Sulfide 745 mg/I
NH3 as N 610 mgA
TKN as N 625 mgA
NO2 plus NO3 as N 630 mg/I
P: Total as P 665 mg/I
PO4 as P 70507 mg/I
P. Dissolved as P 666 mg/I
CdCadmium 1027 ug/I
CrChromlum:Total1034 ug/I
Cu-Copper 1042 ug/I
NI -Nickel 1067 ugA
Pb-Lead 1051 ug/I
Zn-Zinc 1092 ug/I
Ag ilver 1077 ugA
Al -Aluminum 1105 ug/I
Be -Beryllium 1012 ug/I
Ca -Calcium 916 mgA
Co -Cobalt 1037 ugA
Fe -Iron 1045 ug/I
Li -Lithium 1132 ugA
Mg -Magnesium 927 mg/1
Mn-Manganese 1055 ug/I
Na-Sodium 929 mg/I
Arsenic:Total 1002 ug/1
Se -Selenium 1147 ug/I
Hg-Mercury 71900 ug/I
Organochlorine Pesticides
Organophosphorus Pesticides
Acid Herbicides
Base/ Neutral Extractable, Organics
Acid Extractable Organics
Purgeable Organics (VOA bottle reg'd)
Phytoplankton
Sampling Point %
Conductance at 25 C
WaterTU(C
D.O. mgA
pH
7
Alkalinity
pH 8.3 pH 4.5
Acidity
pH 4.5 pH 8.3
Air Temperature (C)
2
94
10
300 10
400 .
82244
82243 82242
ZO
Salinity %
Precipition Qn/day)
Cloud Cover %
Wind Direction (Qeg)
Stream Flow Severi1431
Turbidity Severity
Wind Velocity M/H
can Stream Depth ft.
Stream Width &
480
45
32
36
1351
1350
35
64
4
10/86

'imL'.
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Mr. Lee T. Huffman
Huffman Finishing Inc.
P.O. Box 170
Granite Falls, North Carolina 28630-0170
Dear Mr. Huffman:
Division of Water Quality
Charles Wakild, P.E.
Director
November 30, 2012
Subject: NOTICE OF VIOLATION
NOV-2012-LV-0602
Permit No. NCO025135
Huffman Finishing WWTP
Caldwell County
Dee Freeman
Secretary
A review of Huffman Finishing's monitoring report for August 2012 showed the following violation:
Parameter
Date
Limit Value
Reported Value
Limit Type
Chromium, Total (as Cr)
08/13/2012
2.6 Ibs/day
3.79 Ibs/day
Daily Maximum
Exceeded
It was also noted that the Compliance box on the back of the DMR was marked "Compliant" when in
fact it should have been marked "Non -Compliant" with an explanation for the non-compliance
Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue
enforcement action for this and any additional violations of State law. If you should have any questions,
please do not hesitate to contact Janet Cantwell or me at 828/296-4500.
Sincerely, d
v
Chuck Cranford, Regional Supervisor
Surface Water Protection Section
ccDWQ P�sheville Files
DWQ Central Files
M. Shuford Wise/ ORC
S:\S1NP\Caldwell\Wastewater\Industrial\Huffman Finishing 25135\N0V-2012-LV-0602.doc
NorthCarolina
North Carolina Division of Water Quality 2090 U.S. Highway 70 Swannanoa, N.C. 28778 Phone[phone]
Internet: www.ncwatercivality.org FAX [phone]

r IRAN a LE CC 6
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
February 7, 2011
Mr. Lee T. Huffman
Huffman Finishing Inc.
P.O. Box 170
Granite Falls, North Carolina 28630-0170
Subject: NOTICE OF VIOLATION
NOV-2011-MV-0034
Permit No. NCO025135
Huffman Finishing WWTP
Caldwell County
Dear Mr. Huffman:
A. review of Huffman Finishing's WWTP monitoring report for August 2010 showed the following
violation:
Parameter
Date
Measuring
Frequency
Violation
Flow
08/01/2010
Continuous
Failure to Monitor
It was also noted that the Compliance box on the back of the DMR was marked "Compliant" when in
fact it should have been marked "Non -Compliant" with an explanation for the non-compliance. If the above
parameter was left off inadvertently, please send an amended DMR within 10 business days of receipt
of this letter to Raleigh at the address found on the front page of your DMR and also a copy to this
office.
Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue
enforcement action for this and any additional violations of State law. If you should have any questions,
please do not hesitate to contact Janet Cantwell at 828/296-4500.
Sincerely,
Roger C. Edwards, Regional Supervisor
Surface Water Protection Section
clNEffil TA-1 vzia it
s
DWQ Central FI— lesT
S:\SWP\Caldwell\Wastewater\Industrial\Huffman Finishing 25135\NOV-2011-MV-0034.doc
1_ .one Carolina
Xatmra!!y
North Carolina Division of Water Quality 2090 U.S. Highway 70 Swannanoa, N.C. 28778
Internet: www.ncwaterguality.org
Phone[phone] Customer Service
FAX [phone]

NCD NR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P.E.
Governor Director
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630-0170
April 16, 2012
P)
FILE COY
Dee Freeman
Secretary
SUBJECT: Compliance Evaluation Inspection
Huffman Finishing
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection conducted
on April 2, 2012. No violations of, perm"it requirement& or applicable regulations were
observed during this inspection. The facility was found to be in Compliance with permit
NC0025135.
Please refer to the enclosed inspection report for additional observations and
comments. If you or your staff have any questions, please call me at 828-296-4500.
Sincerely,
Jeff Menzel
Environmental Specialist
Enclosure
cc: M Shuford Wise, ORC
Central Files
o& s. h, ewit1 ' Rl'es
SURFACE WATER PROTECTION — ASHEVILLE REGIONAL OFFICE One
Location: 2090 U.S. Highway 70, Swannanoa, NC 28778 Nortl1Carollria
Phone: [phone]\FAX: [phone] //
Internet: www.ncwaterguality.org S:\SWP\Caldwell\Wastewater\Industrial\Huffman Finishing 25135\25135 CEI 2012.docx �/a J atutullff

United States Environmental Protection Agency
Form Approved.
PA Washington, D.C. 20460
OMB No. 2040-0057
Water Cnmpliance lnspprtann Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCs)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I N I 2 5I 31 NCO025135 111 121 12/04/02 117 18I C I 19I S I 20I
Remarks
21111111111111111111111111111111111111111111111116
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA ------------- —---- -------- Reserved--------------
67 I 169 7013 � 71 IJ 721 NJ 73 U_] 74 751 I I I I I I 180
--++
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
01:00 PM 12/04/02
10/03/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
02:00 PM 12/04/02
15/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
M Shuford Wise/ORC/828-396-7111/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/ No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Operations & Maintenance N Self -Monitoring Program N Sludge Handling Disposal E Facility Site Review
Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature s) of Inspe r(s) Agency/Office/Phone and Fax Numbers Date
Jeff Menzel +' ARO WQ//828-296-4500/ //�/� X
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1
a

NPDES yr/mo/day Inspection Type
3 NCO025135 111 12, 12/04/02 117 181
CI
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklh
A cable holding the areator in the digester had broken free and needs to be repaired.
No violations of permit requirements or applicable regulations were observed during this inspection.
Page # 2

Permit: NCO025135
n�+e. na1ng1qn19
Owner - Facility: Huffman Finishing
Insoection Tvoe: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ n
Judge, and other that are applicable?
Comment: The housekeeping was acceptable. A cable holding the areator in the
digester had broken free and needs to be repaired.
Oxidation Ditches Yes No NA NE
Are the aerators operational?
Are the aerators free of excessive solids build up?
# Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Are settleometer results acceptable (> 30 minutes)?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
Comment:
Page # 3

A4
��°°
MCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
C C U="Y
le Coleen H. Sullins Dee Freeman
Director Secretary
May 13, 2009
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
SUBJECT: Compliance Sampling Inspection
Huffman Finishing
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Sampling Inspection report conducted on
April 15, 2009. The facility appeared to be in Compliance with permit NC0025135. ,
Please refer to the enclosed inspection report for additional observations and comments.
If you or your staff have any questions, please call me at 828-296-4500.
Sincerely,
Jeff Menzel
Environmental Specialist
cc: M Shuford Wise, ORC
Central Files
SURFACE WATER PROTECTION — ASHEVILLE REGIONAL OFFICE
Location: 2090 U.S. Highway 70, Swannanoa, NC 28778
Phone: [phone]\FAX: [phone]\Customer Service: 1-877-623-6748
Internet: www.ncwaterguality.org G:\WPDATA\DEMWQ\Caldwell\25135 Huffman Finishing
NorthCarolina
Naturallrf

United States Em onmenlal P-11111, Agency
Form Approved
EPA Washin9tan, D C 20460
OMB No. 20a0-0057
Water Com fiance inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCs)
Transaction Code NPDES yr/molday Inspection Type Inspector Fac Type
1 1NJ 2 31 VC0025135 1111 121 09/04/15 117 181� 19151 20U1
LJ LL
Remarks�-
27111111111111111111111111111111111111111111111116
Inspection Work Days Facility Self -Monitoring Evaluation Rating 31 CA ---------Reserved-------
671 169 701711 I 72UN 731 11 74 75L1 1 1 1 1 1 1 80
1 I I
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
12:30 PM 09/04/15
06/01/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blvd
Granite Falls Ne 28630
12:45 PM 09/04/15
10/01/32
Name(s) of Onsi e, Representative(s)rrities(s)/Phone and Fax Number(s)
Other Facility Data
N Shuford NiSe/ORC/929-396-7111/
Name, Address of Responsible Officiatrritle/Phone and Fax Number
Lee T Huffman.PO Box 170 Granite Falls NC 28630//929-396-1741/ Contacted
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Flow Measurement Operations & Maintenance 0 Self -Monitoring Program 0� Facility Site Review
Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Names) and Signature(s) of Inspector("l/ AgencylOf5ce/Phone and Fax Numbers Data
Jeff 14e.^,ael 5 ARD i:p//528-296-4500/ S//'Gyy® 1
Signature of Management O A Reviewer Agency/Office/Phone and Fax Numbers Date
Roger C Edwards P.Ro WO//828-296-4500/
revious editions are obsolete.
Page# 1
NPDES yr/mo/day Inspection Type (cone.) 1
31 NC0025135 111 121 09/04/15 117 181_,
Section D: Summary of FindinglComments (Attach additional) ssheets of narrative and checklists as necessary)
Grab samples were taken during this inspection. The results were as follows
BOD 8.0 mg/L
TSS 33 mg/L
Fecal Coliform 100 CFU/100ml
'effluent limits within the current NPDES permit are in Ibs per day.
This was a follow up to the inspection conducted on March 19, 2009. The effluent meter has recently been
calibrated and the facility in now conducting flow proportional sampling as required by its NPDES permit.
No violations of permit requirements or applicable regulations were observed during this
inspection. NCDENR supports efforts that the facility may take to reduce water usage.
Page # 2

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 041152009 Inspection Type: Compliance Sampling
Operations & Maintenance
Yes No NA NE
Is the plant generally clean with acceptable housekeeping?
®❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ❑
Judge, and other that are applicable?
Comment: The chlorine contact basin was pumped out recently.
Flow Measurement - Effluent
Yes No NA NE
® ❑ ❑ ❑
# Is flaw meter used for reporting?
®❑ ❑ ❑
Is flow meter calibrated annually?
Is the flow meter operational?
®❑ ❑ ❑
(If units are separated) Does the chart recorder match the flow meter?
❑ ❑ ❑
Comment: The flow meter was calibrated April 2009.
Effluent Sampling
Yes No NA NE
Is composite sampling Flow proportional?
®❑ ❑ Cl
Is sample collected below all treatment units?
®❑ ❑ ❑
❑ ❑ ❑
Is proper volume collected?
®❑ ❑ ❑
Is the tubing clean?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
❑ ❑ Q
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
® ❑ ❑ ❑
Comment: This facility is now conducting flow proportional sampling as required by its
NPDES permit.
Page # 3

•County:
CATAWBA
Sample ID:
AB42966
River Basin
CATAWBA
OF VlAj-§9'
PO Number#
ARO
Report To
AROSP
�Q� 0�
Date Received:
04/15/2009
�
Collector:
J MENZEL
j r
Time Received:
14:20
Y
Labworks LoginlD
KJIMISON
Region:
ARO
Sample Matrix:
Wastewater
Date Reported:
5/5/09
Loc. Type: EFFLUENT Report Generated: 05/05/2009 \
Emergency Yes/No v COC Yes/No VisitlD N
Loc. Descr.: HUFFMAN FINISHING NCO025135
Location ID: NCO025135 Collect Date: 0411612009 Collect Time:: 12:30 Sample Depth
Sample Qualifiers and Comments
Routine Qualifiers
For a more detailed description of these qualifier codes refer to www.dwqlab.org under Staff Access
A -Value reported is the average of two or more determinations
B1-Countable membranes with <20 colonies; Estimated
B2- Counts from all filters were zero.
B3- Countable membranes with more than 60 or 80 colonies; Estimated
B4-Filters have counts of both >60 or 80 and < 20; Estimated
B5-Too many colonies were present; too numerous to count (TNTC)
J2- Reported value failed to meet QC criteria for either precision or accuracy; Estimated
J3-The sample matrix interfered with the ability to make any accurate determination; Estimated
J6-The lab analysis was from an unpreserved or improperly chemically preserved sample; Estimated
N1-The component has been tentatively identified based on mass spectral library search and has an estimated value
ARO
N3-Estimated concentration is < PQL and >MDL
NE -No established PQL
P-Elevated PQL due to matrix interference and/or sample dilution
Q1-Holding time exceeded prior to receipt at lab.
Q2- Holding time exceeded following receipt by lab
PQL- Practical Quantitation Limit -subject to change due to instrument sensitivity
U- '
Samples anal ze r, s
P Y orf�iis"�o,5�pQ�tO�lAipf'frofdetent�ed-� ^�y-�— t �,•{•,�' �r
X1- Sample not analyzed for this compound
Laboratory Section>> 1623 Mail Service Center, Raleigh, NC 27699-1623 [phone]
r
MAY 1 1 2009
WATER Q.0 REPPY TION
ASNEVIttE "ICE

r.
Huffman Finishin Com an " ''
APR 15 2009 D
Office Box 170 � WATER QUALITY SECTION
Post O
ff ASHEVILLE REGIONAL OFFICE
Granite Falls, North Carolina 28630
April 14, 2009
Jeff Menzel
Environmental Specialist
NCDENR
DWQ-Surface Water Protection
2090 U.S. Highway 70
Swannanoa, North Carolina 28778
SUBJECT: Request For Using Time Composite
Sampling. Part H Standard Conditions
Composite Sample Item (4). NPDES
Permit Number NCO025135
Dear Mr Menzel:
To better meet NPDES permit conditions and to collect an effluent wastewater sample
that is representative of the wastewater being discharged., Huffman Finishing would like to
request approval to use constant time/constant volume sampling. (Option number 4 under part H
standard conditions for NPDES permits. Huffman Finishing would like offer the following
justification to change from composite flow proportional sampling to constant time/constant volume
sampling.
(1) Treatment plant process flow is a pumped flow which varies less than 15% over a 24
hour period. Please note that the pumped flow will vary slightly due to changes in
equalization basin level and the amount of suction head on the process pump.'
(2) More composite samples will be collected. ( One-100 ml .sample every 20 minutes)
(3) Due to the lack of process flow on a consistent basis a constant time/constant volume
sampling would more representative of the actual effluent wastewater discharged.
(Huffman will typically have a process flow for 5 to 24�'-R
I look forward to hearing from you concerning this matter. i
or be of assistance please feel free to call me at (828) 396- --
'o
I
' I
Sincerely; j
M. Shuford Wise
For Huffinan Finishing Company
c. Lee Huffman
I
d
qo
/v
I I

f
CENR O d �f
North Carolina Department of Environment and Natural Resources
Devuiiy r-dves Perdue
Governor
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Dear Mr. Huffman:
Division of Water Quality
Coleen H. Sullins
Director
March 23, 2009
Dee Freeman
Secretary
SUBJECT: Compliance Evaluation Inspection
Huffman Finishing
Permit No: NCO025135
Caldwell County
Enclosed please find a copy of the .Compliance Evaluation Inspection report
resulting from the inspection conducted on March 18, 2009. Jeff Menzel of the Asheville
Regional Office conducted the Compliance Evaluation Inspection. The facility was found
to be in Compliance with permit NC0025135.
Please refer to.the enclosed inspection report for additional observations and
comments. If you or your staff have any questions, please call me at 828-296-4500.
Sincerely,
Jeff Menzel
Environmental Specialist
Enclosure
cc: M Shuford Wise, ORC
Central Files
SURFACE WATER PROTECTION — ASHEVILLE REGIONAL OFFICE
Location: 2090 U.S. Highway 70, Swannanoa, NC 28778
Phone: [phone]\FAX: [phone]\Customer Service: 1-877-623-6748
Internet: www.ncwaterguality.org G:\WPDATA\DEMWQ\Ca1dwe1l\25135 Huffman Finishing
NorthCarolina
;Vatirrallry

United States Environmental Protection Agency
Form Approved.
EP /� Washing tI on, D.C. 20460
i`1
OMB No. 2040-0057
Water Com liance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
L — -- -
18 - ---I - I C I— I S I--- I
Remarks
211111111111111111111111!IIIIIIIIIIIIIIIIIIIIIIIII6
Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 CA --------------------------- Reserved ----------------------
67 I 169 701 2 I 711 I 721 N I 73I I 174 751 I I I I I I 180
J L 1_1
Section I3: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
12:00 PM 09/03/18
06/01/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
01:30 PM 09/03/18
10/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Numbers)
Other Facility Data
M Shuford Wise/ORC/828-396-7111/
I
Name, Address of Responsible Official/Tille/Phone and Fax Number
Lee T Huffman, PO Box 170 Granite Falls NC 28630//828-396-1791/ ContactedNo
I
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit ® Flow Measurement ;EN Operations & Maintenance I@ Self -Monitoring Program
Sludge Handling Disposal IM Facility Site Review 12 Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
I
(See attachment summary)
i
Name(s) and Signature(s) of Inspector(s) agency/Office/Phone and Fax Numbers Date
///
Jeff Menzel IARO WQ//828-296-4500/
I
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
3�
Roger C Edwards ARO WQ//828-296-9500/
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
I Page #

NPDES yr/mo/day Inspection Type (C(
NCO025135 I11 12I 09/03/18 117 18ICI
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
tr�a estprocessEs t this la_nt -ppaEn to_be well ma ntairted few_thingsobserved that require
immediate attention to insure accurate documentation of the effluent. The flow meter needs to be calibrated
annually. The sampling needs to be flow proportionality as required by the permit or the facility need to
request a variance to conduct time composite sampling. The chlorine contact basis needs to be cleaned of
all solids. Mr. Wise informed the inspector that these issues would be addressed immediately.
A follow up inspection will be done to insure that these discrepancies have been corrected.
Page # 2

rmit: NCO025135
ate: 63/18/2009
Operations & Maintenance
Does the facility analyze process control parameters, for ex:
Judge, and other that are applicable?
Comment:
(If the present permit expires in 6 months or less). Has the
Is the facility as described in the permit?
# Are there any special conditions for the permit?
I
Is access to the plant site restricted to the general public? 1
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Yes No NA NE
®❑nn
S, MCRT, Settleable Solids, pH, DO, Sludge ® n n n
submitted a new application?
Is the inspector granted access to all areas for inspection?
I
Comment: There are no special conditions in the permit, it should be noted that TSS
appears an a grab in the permit.
Flow Measurement - Effluent
# Is flow meter used for reporting? j
Is flow meter calibrated annually?
Is the flow meter operational?
(If units are separated) Does the chart recorder match the flow meter?
Comment: The flow meter was last calibrated in 9/2007. Calibration is required by the
permit at least once annually. The inspector recommends that the operator periodically
measure the flow with a staff gauge to Insure thelflow meter is holding its calibration. Mr.
Wise assured the inspector that the flow meter would be calibrated before the end of
March.
Aeration Basins
I
Mode of operation
Type of aeration system
I
Is the basin free of dead spots?
i
Are surface aerators and mixers operational?
Are the diffusers operational?
Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
i
Ext. Air
Surface
Page # 3

Permit: NCO025135
Inspection Date: 03/18/2009
Aeration Basins
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Comment Foam-eover-mor4-than 2-5%-of-th
Secondary Clarifier
Yes
No
NA
NE
Is the clarifier free of black and odorous wastewater?
n
In
®
n
Is the site free of excessive buildup of solids in center well of circular clarifier?
©
n
n
n
Are weirs level?
®
n
n
n
Is the site free of weir blockage?
■
n
n
n
Is the site free of evidence of short-circuiting?
®
n
n
n
Is scum removal adequate?
n
n
n
Is the site free of excessive floating sludge?
n-
n
Is the drive unit operational?
®
n
n
n
Is the return rate acceptable (low turbulence)?
n
n
n
Is the overflow clear of excessive solids/pin floc?
®
n
n
n
Is the sludge blanket level acceptable? (Approximately''/4 of the sidewall depth)
n
n
n
Comment: Due to the industrial process the wastewater is black in color. The facility
was not discharging wastewater at the time of inspection.
Disinfection -Gas
Yes
No
NA
NE
Are cylinders secured adequately?
®
n
n
n
Are cylinders protected from direct sunlight?
®
Ci
n
n
Is there adequate reserve supply of disinfectant?
■
n
n
n
Is the level of chlorine residual acceptable?
®
n
n
n
Is the contact chamber free of growth, or sludge buildup?
❑
®n
Is there chlorine residual prior to de -chlorination?
n
n
®
n
Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)?
n
■
n
n
If yes, then is there a Risk Management Plan on site?
n
n
n
If yes, then what is the EPA twelve digit ID Number? (1000- - )
If yes, then when was the RMP last updated?
Comment: The contact camber was full of solids. Mr. Wise stated that he would get it
pumped out.
VPC Nn NA NF
Type of system ?
Liquid
Page # 4

Permit: NCO025135
Inspection Date: 03/18/2009
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Is the feed ratio proportional to chlorine amount (1 to 1)? 1
Is storage appropriate for cylinders? I
# Is de -chlorination substance stored away from chlorine cont iners?
Comment:
Are the tablets the proper size and type?
Are tablet de -chlorinators operational?
Number of tubes in use?
Comment:
Effluent Sampling
Is composite sampling flow proportional?
Is sample collected below all treatment units?
Is proper volume collected?
Is the tubing clean?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
Comment: This facility is required to submit a request to DWQ to continue using time
composited sampling. The facility is required to operate the sampler in a manner that
insures the data being reported on DMRs is accu,'rate.

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
December 10, 2008
5226
Mr. M. Shuford Wise
Huffman Finishing Company
PO Box 170
Granite Falls, NC 28630-
SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal
FIELD PARAMETERS ONLY -
Dear Mr. Wise:
The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-
.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified
environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and
2L .0100, .0200, .0300, and 2N .0100 through .0800.
Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review
this certificate to insure that your laboratory is certified for all parameters required to properly meet your
certification needs.
Please contact us at 919-733-3908 if you have questions or need additional information.
Enclosure
cc: Jason Smith
Gary. Francies
Asheville Regional Office
Sincerely,
Pat Donnelly
Certification Branch Manager
Laboratory Section
.�.,w�•�x,.n�:a=narm�..m,.rvw.*��+�,rs.�,v.�«sme.ars�nsr..rc�+!r:rm� ca t:mxc::oti`-'' � �P
DEC 18
2008
11 WATER QUALITY SECTION
r ncuCN111 I F RFGIONALOFFICE '
Laboratory Section 1623 Mail Service Center; Raleigh, NC 27699-1623 Phone [phone]
Location: 4405 Reedy Creek Road; Raleigh, NC 27607 FAX [phone]
Internet wwwAvoglab.org/Customer Service 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper

STATE OF NORTH CAROLINA DEPARTMENT OF THE
ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
LABORATORY CERTIFICATION PROGRAM
In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800:
Field Parameter Only
HUFFMAN FINISHING COMPANY
Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to DWQ for
compliance with NPDES effluent surface water, groundwater, and pretreatment regulations.
By reference 15A NCAC 2H .0800 is made a part of this certificate.
This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures,
records, and proficiency of the laboratory have been examined and found to be acceptable.
This certificate shall be valid until December 31, 2009
Certificate No. 5226 l
Pat Donnelly

Attachment
North Carolina Wastewater/Groundwater Laboratory Certification
Iruffman Finishing Company
PO Box 170
Granite Falls, NC 28630-
Certified Parameters Listing
FIELD PARAMETERS ONLY .
Certificate Number:
Effective Date:
Expiration Date:
Date of Last Amendment:
5226
01 /01 /2009
12/31/2009
named laboratory, having duly met the requirements of 15A NCAC 2H.0800, is hereby certified for the measurement of the parameters listed below.
CERTIFIED PARAMETERS
FNORGANICS
pH
Std Method 4500 H B
TEMPERATURE
Std Method 2550B
This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are
subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 2H.0807.

t lchael F Easley Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
GATE: January 1, 2009
TO: Field Parameter Certified Laboratories
FROM: Mr. Pat Donnelly, Laboratory Certification Branch Manager
SUBJECT: 2009 Performance Evaluation (PE) Study Requirements and Timetables
In accordance with the provisions of the North Carolina Administrative Code 15A NCAC 2H .0805 (g)
(7), all field parameter certified laboratories are required to participate in a Performance Evaluation (PE)
study at least annually to maintain certification. Field parameter laboratories must also analyze follow-
up PE samples for any parameters graded unacceptable. Failure to complete the,required PE studies
and/or ' follow-up PE results within the allotted time frames may result in enforcement action • in
accordance with 15A NCAC 02H .0805 (g) (8).
The following information is provided to enable your facility to complete the North Carolina
Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) performance evaluation for the
year 2009 in the required timeframe.
PE (also known as Proficiency Testing or PT) Schedule
The 2009 calendar year PE schedule for the NC WW/GW LC program will end on October 31, 2009.
NOTE: We must receive the graded results from the vendor in this office by the October 31, 2009
deadline. Be cautioned against using the October studies because the.results may not be in our
office before the October 31, 2009 deadline. If not performing a quick turnaround type sample,
September studies will likely be the latest monthly study that will meet the deadline.
PE Study Guidance
Attached is a list of parameters with the corresponding method codes and technologies. It is the
facility's responsibility to verify that a PE sample, for all . certified parameters where available.,. is
analyzed during the time frame outlined. There are no PE samples available for dissolved oxygen (DO)
and temperature. Late results cannot be used for certification purposes. A PE sample must be
analyzed by each technology for a particular parameter for which your laboratory holds certification.
Example: total residual chlorine by colorimetric (DPD) has five different method codes included for the
colorimetric technology; only one result is required for. colorimetric analysis. Double-check the. method
codes listed for each analysis; the entire method reference should be listed to ensure proper credit.
The PE samples that you order most be "blind" or "unknown" values, and the results must be submitted
to an accredited vendor for grading purposes. Graded results must be sent directly to NC WW/GW LC
by the accredited vendor. PE samples received from vendors providing "sealed envelopes" with the
correct results enclosed (often called "Corrective Action", "QA" or -"QC" samples) may not to be used for
certification ' purposes. The NC WW/GW LC program will accept quick turn -around type PE samples.
website: http://h2o enr state.nc.us/lab/cert.htm or you
Accredited vendors can be found at the following
may go directly to the A2LA website at http://www.a2la.orq/pt/ProficiencyTesting.cfm. The list of
accredited vendors may change and should be checked each time performance evaluation samples are
ordered. No ihCarolina.
atura!!y;
Customer
North Carolina Division of Water Quality 1623 oail Service
Reedyter
Creek Rd Raleigh, NC Raleigh, NC 2766 1623 Fa°n �999) 733 62419) 018 I-877 623 6748 Service
Internet: www.dwglab.org y
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/io% Post Consumer Paper

nts and Timetables
quu a�e
must be reported by the accredited
mple results analyzed outside the DMR-QA package
NC WW/GW LC Program on or before October 31,o200s{ Maons for DMR-QA Study 29
ny vendors run .,,Current-
o the year. Follow US EPA and vend
QANVPCHEM studies each y ort the required PE studies by October 31, 2009 or by
sample results deadlines. Failure to rep
A Study 29 deadline will be considered as a first unacceptable result for certification
the DMR- Q
purposes.
NC 2'7``fi99-1623. When completing
The NC WWIGW LC address is 1623 Mail, Service Center, Raleigh, the lab certification
forms, lease ensure that the correct address is clearlyth (this for
be. the
to be reported
the reporting P the
to this office. The laboratory's EPA Lab Code e� tired credit.
ID number
number) must also be included to ensure prop
Additional arameter-s ecific PE re uirements:
rocedures, Total Residuayzed on
l Chlorine (TRC) PE samh lesamesp oc durle that is
For colorimetnc (DPD ) P
the same spectrophotometric program (i.e., the same wavelength) using
used for sample analysis. There are two options for achieving this: le is analyzed, it must be diluted to
1, If a regular level TRC performance evaluations p
the verified range of the low level curve. The r epdorted result must then be calculated
using the dilution factor and the TRC value obtain
t a low
Since the dilution factor in option 1 may introdueerror,
wi hin the -range of your averified
level TRC sample be analyzed. This sample should
curve on the low level program. stud that can be used for the
Some vendors include a low-level TRC PE in a Water Pollution (WP) Y
DMR-QA study.
DMR-QA Corrective Actions n May 1, 2009 with
ated to
US EP A's DMRQA Study 29 for selected NPDES permitte ow the instructions uctions your received in the US
ungraded data packets due in before August 28, 2009. Fo
rrective
ion
EPA.DM RQA Study 29 instruction package for participating NPD LC Program State Cpermit holdersoordinator,
plans plans for DMR-QA studies are to be submitted E the NC -Q (probablyA 29 instructions December,4, .
Pat Donnelly, by the date indicated by the US ittEPA sDhould receive packages from EPA in May.
2009). Selected DMRQA study 29 NPDES perm
Follow-u PE sam lies to unacce table results
sults are issued
NC WWI
GW LC will allow the facilities 60 DAYS from the C WW�GW LC all follow up PEbresults
accredited vendors to complete and have vendors submit to
for any unacceptable results.
as follows:
Unacceptable results are defined by 15A NCAC 2H .0803 (15) s that exceed the
"Unacceptable results" means those results on performance evaluation sample
specified acceptable range as indicated by a US EPA accredited vendor.
program
We hope that this will answer many questions that you may have reberde 9North t Carolina's 33908 or,
P
requirements. If you have additional questions or concerns, we may ro ram of the State of North
tact e information in the table below. F hank you for your continued
you may con Your auditor per th
cooperation and participation in the WW1GW Laboratory Certifica
Carolina.

ements^and Timetables
act Information:
Tele one
Ext.
Name
Title
Branch Manager/NC DMRQA Coordinator
919-733-3908
919-733-3908
207
205
Pat Donnell
Alberta Ridle
j ` ,
Branch Secretary
Satterw hite
--------------
Unit Su ervisorlDWQ Lab Section QAIQC Coordinator
919.733-3908
241
Dana
Ton'a S rin er
Fa etteville Re ion NC WW/GW LC Auditor
NC WW/GW LC Auditor
919-733-3908
249
251
Jeffre Adams
Todd Crawford
Ralei h Re ion
Washington Re ion NC WWIGW LC Auditor
NC WW/GW LC Auditor
919_733-3908
919-733-3908
273
Ramon Cook
Winston-Salem Region
Gary Francies
Unit SupervisorlBranch Compliance Officer
NC WW/GW LC Auditor
828-296-4677
919_733-3908
272
David Livin ton
Wilmin ton Re ion
Out -of -State Labs NC WWIGW LC Auditor
919_733-3908
704-663-1699
253
Ton Hatcher
Chet Whitin
Mooresville Re ion NC WW/GW LC Auditor
NC WWIGW LC Auditor
828-296-4679
Jason Smith
Asheville Region

North Carolina Certified Field Parameter List 2009
SM 4500 Cl B
TITRATION.
X
TOTAL RESIDUAL
SM4500 Cl C
CHLORINE
SM 4500 Cl F
SM 4500 ClD
AMPEROMETRIC
X
TOTAL RESIDUAL
SM 4500 Cl E
TITRATION
CHLORINE
HACH AutoCat 9000
. SM 4500 Cl G
DPD MANUAL
X
TOTAL RESIDUAL
HACH 10014 ULR
COLORIMETRIC
CHLORINE
HACH 8167
X
TOTAL RESIDUAL
ORION ELECTRODE
ELECTRODE
CHLORINE
SM 2510 B
WHEATSTONE
X
CONDUCTIVITY
EPA 120.1
SW856 9050 A
BRIDGE
SM 4500 O C
WINKLER OR
ELECTRODE
NONE
DISSOLVED OXYGEN
SM 4500 O G
LUMINESCENT DISSOLVED
AST 03 (B)
ELECTRODE
NONE
OXYGEN
HACH810360
SM 4500 H+ B
SM 4500 H+ B-00
ELECTRODE
X
pH
SW846 9040 C
SW846 9045 D
AUTO ELECTRODE
NONE
pH
EPA 150.2
IN -LINE
RESIDUE -SETTLEABLE
SM 2540 F
VOLUMETRIC
X
SM 2550 B
THERMOMETRIC'
NONE
TEMPERATURE
USGS METHOD 1975

Michael F. Easley, Govemor
William G. Ross Jr.,SSecretary
North Carolina Department of Environment and Natural Resources
17 Coleen H. Sullins, Director
Division of Water Quality
U UPDATE THE
W LABORATORY CERTIFICATION PROGRA FORCOE U UESTS :t(L DEC-. 310 2009. PERFORMANCE
THAT
THE NC WWIG
FOLLOWING INFORMATION. YOUR CERTIFICATION IS I
ULTS FOR CERTIFIED PARAMETERS ARE DUE BY OCTOBER 31, 2009.
EVALUATION SAMPLE RES
Lab Name:
NC WW/GW LC Certificate Number:
Lab Contact: (Mr. Ms.)
Lab Manager: (Mr. Ms.)
Lab Supervisor: (Mr.Ms.)
Lab QA Coordinator: (Mr.Ms.)
Lab Address:
Street Address:
Mail Address:
State:
County:
Zip Code:
Fax Number: —
Telephone Number:
Emails:
EPA Lab Code: our facility's lab not vendor or contract lab.)
(This is the EPA Lab code for y
NPDES number(s):
V Ptt.•��
Signature:
Print Name:
)PaCaro}rnTURN WITHIN 30 DAYS TO:1623MAIL SERVICE CENTER, RALEIGH, NC, 27699-162 urj);RE
733 3903 Customer Service
ty Raleigh, NC 27699-1623 Phone (919733_-390 1-877-623-6748
Location: 4405 Reedy Creel: Rd Raleigh, NC 27607 Fax (919)
6211
North Carolina Division of Water Quality 1623 Mail Service Center
Intemet: www.dwglab.org
. .. - - r—i,,,,o, - Fn% Reacled110%Post Consumer Paper

--�
i !�
�,�

Michael F. Easley, Governor
' E3FILE
COPY William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
C Coleen H. Sullins, Director
y Division of Water Quality
May 19, 2008
Mr. Lee T. Huffman
Huffman Finishing Company
Post Office Box 170
Granite Falls, North Carolina 28630
Subject: Compliance Evaluation Inspection
Huffman Finishing Company
Wastewater Treatment Plant
NPDES Permit Number NCO025135
Caldwell County
Dear Mr. Huffman:
Attached is the report resulting from the -Wastewater Treatment Plant Compfian.ce
Evaluation Inspection that I conducted on May 9,'2008 at Huffman Finishing:. -Company. I
found the wastewater treatment plant to be well operated and adequately maintained.
Shufford Wise is doing a fine job of operating the plant. My comment regarding
maintenance of the wastewater treatment plant is based upon the amount of rusted: steel
seen.
The NPDES permit for the Huffman Finishing Company wastewater treatment.pfant..'! _
specifically mentions "auxiliary power". The emergency power generator at:they.; c;:,
wastewater treatment plant is, by all appearances, not operable. Please restore the.
generator to an operable condition, put it under a routine maintenance program;::and
inform. me how the generator would be used in event of a prolonged power outage:.,. f am
particularly interested in knowing how it could be used to preserve.a viable activated
sludge in the event of such a power outage.
look forward to hearing from you. Should you have need to discuss these 'matters with
me, please do not hesitate to call me at [phone].
Sincerely,
1
Roy M. Davis
Environmental Engineer
Xc: Shufford Wise, ORC
Surface Water Protection Section Central Files
GAWPDATA\DEMWQ\Ca1dwe11\25135 Huffman`Finishing\Inspection Cover Letter.08.doc N°oe Carolina
Mural!
North Carolina Division of Water Quality 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone [phone] Customer Service
Internet: www..ncwaterquality.org FAX [phone]
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper

United States Environmental Protection Agency
Form Approved.
Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
ansaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 INI 2 I5I 31 NCO025135 I11 121 08/05/09 117 18ICI 19 GI 20 U
Remarks
2lfllllll11111111111111111111111111111111111111116
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------- ----------------- Reserved ------ ---------------
67I 169 701 51 711 I 721 NJ 73 LJJ 74 751 I I I I I Li 80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
09:00 AM 08/05/09
06/01/01
Exit Time/Date.' :.. •
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
11:00 AM 08/05/09
10/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data .
Name, Address of Responsible Official Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 28630//828-396-1741/
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Flow Measurement Operations & Maintenance Recor' Reports
Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters : !
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary-);:
- i
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Roy M Davis ARO WQ//828-296-4500 Ext.4659/
,s ji J�o o
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I N00025135 11 12I 08/05/09 1
17 18N
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 14
Wastewater treatment plant serving Huffman Finishing is being well operated and adequately maintained.
Shufford Wise is the contract operator. Plant maintenance is carried out by Huffman personnel.
Stand by emergency power generator received no maintenance.
Page # 2

�IC0025135 Owner -Facility: Huffman Finishing
05/09/2008 Inspection Type: Compliance Evaluation
r
&Maintenance Yes No NA NE
generally clean with acceptable housekeeping? ■ n 0 ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ (_1 ❑ 0
Judge, and. other. that are applicable?
Comment: MLSS
Permit
(if the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■
Is the facility as described in the permit? ■ ❑ Cl ❑
n n
# Are there any special conditions for the permit? n
— ■ — —
Is access to the plant site restricted to the general public?
_ cti.<� ,fl : ❑ n::
Is the inspector granted access to all areas for inspection?
: `-"_- ■:'n':,fl ,.f� • =
Comment: Sludge thickner not used,.generator may not be operable.
Flow Measurement - Influent
;Yes ,No.. Na :,NE . ....:....::.
# Is flow meter used for reporting? ... .._.._.. . _. - -.
..
Is.flow meter calibrated annually? r
: ;:..:,.■,n ..n::n:..; :..:.:.
,... Is the flow meter. operational?::.. .... .. _ .. ...
:I;..;.,..-:
El
: Cl Do —
(If units are separated).Does the chart recorder match the flow meter?.
;; , n; .n _ n.,.■
Comment. Calibrated 09/26/2007
:-ti,.;••
- Aerobic Digester..:
Yes *No NA...NE
d
Is the capacity adequate?
n .a n.
Is the mixing adequate?
Is the site free of excessive foaming in the tank?
=:. :Cal ;:Q .fl•, -
# Is the odor acceptable?
■ :.D n Q . •.;
# Is tankage available for properly waste sludge?
■ 0 ❑ Q
Comment: Wasted sludge land applied.
n__ -------
Yes No NA NE
Type of bar screen
a.Manual
b.Mechanical ■
Are the bars adequately screening debris? ■ f_I Q
Is the screen free of excessive debris? ■ Q 0 0
Page # 3

Permit: NCO025135
Inspection Date: 05/09/2008
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Bar Screens
Is disposal of screening in compliance?
Is the unit in good condition?
Comment: Trash screen was removed long ago, influent passes through a. vibrating
lint screen which does an excellent job of lint removal.
■nnn
■ n n n
Oxidation Ditches
Yes No NA NE
Are the aerators operational?
■ n n n
Are the aerators free of excessive solids build up?
■ El n n
# Is the foam the proper color for the treatment process?
:' :■. 0'. ❑. n '
Does the foam coverless than 25% of the basin's surfece?
:..;; ;■ n .rl n
Is the D0 level`acce'ptable? `.
Are settleometer results acceptable (> 30 minutes)?
.,� sce�::�.:,... ,.. , t.::.:+:;:�:.':•`. <:- '.
Is the DO 16v9'ac6eptable?(1.0 to 3.0 mg/1)
. n: n n .■:..
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
Comment.
;. '. .... ,
Secondary Clarifier
Yes No NX NE
Is the clarifier. of'black`and'odorous'wastewater?
_ ;,; x;;n 11 n
Is the site free of excessive buildup of solids in center well of circular clarifier?
_■. n :n. -n .::•'
Are weirs level? '
: ■. ,n
Is the site free, of weir'blockage? .
�: n n-•.n.
Is the site free of eJidence'of short-circuiting?
n
Is. scum removal adequate?
c 'n 'n ••
Is the site free of excessive floating sludge?
■ n n n
Is the drive unit operational?
■ n
❑
Is the return rate acceptable (low turbulence)?
■ n
n
n
Is the overflow clear of excessive solids/pin floc?
■ n
n
n
Is the sludge blanket level acceptable? (Approximately'/ of the sidewall depth)
■ 0
0
n
Comment: Scum removal system was taken out of service due to icing problems.
Disinfection -Gas
Yes No
NA
NE
Are cylinders secured adequately?
■ n
❑
Q
Are cylinders protected from direct sunlight?
Q■OC1
Page # 4

NC0025135
05/09/2008
on -Gas
adequate reserve supply of disinfectant?
Owner -Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Is the level of chlorine residual acceptable?
Is the contact chamber free of growth, or sludge. buildup?
Is there chlorine residual prior to de -chlorination?
Does the Stationary Source have more than 2500 lbs of Chlorine (CAS No. 7782-50-5)?
If yes, then is there a Risk Management Plan on site?
If yes, then what is the EPA twelve digit ID Number? (1000- - )
If yes, then when was the RMP last updated?
Comment: -Ten chlorine cylinders on site.
De -chlorination
Type of system
Is the feed ratio proportional to chlorine amount (1 to 1)?
Is storage appropriate for,cylinders? ,
# Is de -chlorination substance stored away from chlorine containers?
-
Comment Dechlorinatlon sodium sulfite
Are the tablets the proper si7,e and type?As
.
...:,.Are tablet de -chlorinators operational?
Number of tubes in use?. .
Comment: • NA ..
Effluent Pipe
Is right of way to the.outfall. properly. maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment: Leland cypress will soon block passage of vehicle to effluent outfall.
Standby Power
Is automatically activated standby power available?
Is the generator tested by interrupting primary power source?
Is the generator tested under load?
Was generator tested & operational during the inspection?
Do the generator(s) have adequate capacity to operate the entire wastewater site?
Yes No NA NE
■❑00
■nnn
le❑nn
■ ❑ Q Q
n■n❑
nn■n
nn■n
Page # 5

Permit: NC0025135
Inspection Date: 05/09/2008
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Evaluation
Standby Power
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
Is the generator fuel level monitored?
Comment: Generator is left over from earlier WWTP, is not readily operable, and is
not maintained.
191
Yes No NA NE
n■nn
n■nn
Page # 6

IN
0 1 1-1.> G)
0

0
1,
\J I
'I'll I 1 1 4
[I

Aichael F. Easley, Governor
illiam G. Ross Jr., Secretary
North Carolina Department of Enviremrnent and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
Asheville Regional Office
17 j,
SURFACE WATER PROTECTION
I L
July 18, 2007
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
SUBJECT: Compliance Evaluation Inspection
Huffman Finishing WWTP
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Evaluation Inspection Report for
the inspection, which I conducted at your facility on July 11, 2007. The facility was found
to be in Compliance with permit NC0025135.
Please refer to the enclosed inspection report for additional observations and
comments. If you or your staff have any questions, please do not hesitate to contact me
at 828-296-4500.
Sincerely,
Keith Haynes
Environmental Specialist
Enclosure
cc: Shuford Wise, ORC
Central
o„C
North Carolina
2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: [phone] Fax: [phone] Customer Service 1 877 623-6748

United States Environmental Protection Agency
Form Approved.
A Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I NI 2 151 31 N00025135 111 121 07/07/11 117 181 Cl 191sl 201
Remarks
2111IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIll
Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA --------------------------- Reserved ----------------------
67I 169 701 I 711 I 721 N I 73' I W .I 74 751 I I I I I I 180
L
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:00 AM 07/07/11
06/01/01
Huffman Finishing.
Exit Time/Date .
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
11:10 AM 07/07/11
10/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
M Shuford Wise/ORC/828-396-7111/
Shuford Wise///
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 28630//828-396-1741/
Yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit N Flow Measurement Operations & Maintenance 0 Records/Reports
Self -Monitoring Program E Facility Site Review Effluent/Receiving Waters
Section D: Summary of Find in /Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Keith Haynes Ak ARO WQ//828-296-4500/ �•! f •V •�
Don Price Point Source Branch//828-296-4500/
Signature of Managemen A Reviewer Agency/Office/Phone and Fax Numbers Date
/ /o°, c) Q
Roger C Edwards ARO WQ//828-296-4500/ (
1
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I NC0025135 I11 12I 07/07/11 I17 18'_I
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 14
Other than minor exceptions noted in the question section of the report, the plant appears to be well
operated and adequately maintained. Maintenance is performed by Huffman employees and not the
operator.
Page # 2

0 !
Permit: NCO025135 Owner - Facility: Huffman Finishing
on Date: 07/11/2007 Inspection Type: Compliance Evaluation
l
Ft
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
❑
fl
■
❑
Is the facility as described in the permit?
fl
■
n
n
# Are there any special conditions for the permit?
n
n
■
Q
Is access to the plant site restricted to the general public?
■
n
n
n
Is the inspector granted access to all areas for inspection?
■
❑
n
n
Comment: Standby power is listed in the Permit and is on site but is not in working
condition..
Operations & Maintenance
Yes
No
NA
NE
Is the plant generally clean with acceptable housekeeping?
■
n
n
n
Does the facility analyze process control parameters, for ex: MLSS', MCRT, Settleable Solids, pH, DO, Sludge
■
n
n
n
Judge, and other that are applicable?
'Comment:
Yes
No
NA
NE
Type of bar screen
a.Manual
n
b.Mechanical
■
Are the bars adequately screening debris?
®n
❑
n
Is the screen free of excessive debris?
■ ❑
n
n
Is disposal of screening in compliance?
■ ❑
n
n
Is the unit in good condition?
■ ❑
❑
❑
Comment:
Flow Measurement - Effluent
Yes No
NA
NE
# Is flow meter used for reporting?
■ ❑
n
❑
Is flow meter calibrated annually?
■ n
n
n
Is the flow meter operational?
■ n
n
n
(If units are separated) Does the chart recorder match the flow meter?
■ n
o
❑
Comment:
Secondary Clarifier
Yes No
NA
NE
Is the clarifier free of black and odorous wastewater?
■ ❑
❑
n
Is the site free of excessive buildup of solids in center well of circular clarifier?
■ n
n
n
Are weirs level?
■ 0
Page # 3

• C.
Permit: NCO025135 Owner -Facility: Huffman Finishing
Inspection Date: 0711112007 Inspection Type: Compliance Evaluation
,
Secondary Clarifier
Yes
No
NA
NE
Is the site free of weir blockage?
■
n
n
n
Is the site free of evidence of short-circuiting?
■
n
n
n
Is scum removal adequate?
■
n
n
n
Is the site free of excessive floating sludge?
■
n
n
n
Is the drive unit operational?
■
n
n
n
Is the return rate acceptable (low turbulence)?
■
n
o
n
Is the overflow clear of excessive solids/pin floc?
■
n
n
n
Is the sludge blanket level acceptable? (Approximately'/ of the sidewall depth)
■
n
o
n
Comment:
Oxidation Ditches
Yes
No
NA
NE
Are the aerators operational?
■
❑
❑
❑
Are the aerators free of excessive solids build up?
®❑
n
n
# Is the foam the proper color for the treatment process?
■
n
n
n
Does the foam cover less than 25% of the basin's surface?
❑
■
❑
n
Is the DO level acceptable?
■
n
❑
❑
Are settleometer results acceptable (> 30 minutes)?
n
n
n
■
Is the DO level acceptable?(1.0 to 3.0 mg/1)
■
n
n
n
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
n
n
n
■
Comment: Entire basin was cover with foam
Equalization Basins
Yes
No
NA
NE
Is the basin aerated?
■
n
n
n
Is the basin free of bypass lines or structures to the natural environment?
■
n
n
n
Is the basin free of excessive grease?
■
n
n
n
Are all pumps present?
■
n
n
n
Are all pumps operable?
■
❑
❑
Are float controls operable?
■
n
n
n
Are audible and visual alarms operable?
■
n
n
n
# Is basin size/volume adequate?
■
n
n
n
Comment: Pumps are manually operated. One aerator was not in operation. One was
recently repaired and had not been placed back in the basin.
Page # 4

ermit: NCO025135 Owner - Facility: Huffman Finishing
Date: 07/11/2007 Inspection Type: Compliance Evaluation
F
-Gas
Yes
No
NA NE
Are cylinders secured adequately?
■
n
n n
Are cylinders protected from direct sunlight?
■
n
n fl
Is there adequate reserve supply of disinfectant?
■
n
0 n
Is the level of chlorine residual acceptable?
■
❑
n n
Is the contact chamber free of growth, or sludge buildup?
■
❑
n n
Is there chlorine residual prior to de -chlorination?
❑
n
n ■
Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)?
❑
■
n Q
If yes, then is there a Risk Management Plan on site?
Cl
n
E fl
If yes, then what is the EPA twelve digit ID Number? (1000- -_)
If yes, then when was the RMP last updated?
Comment: Less than 2500 Ibs are kept on site.
Standby Power
Yes
No
NA
NE
Is automatically activated standby power available?
n
■
❑
n
Is the generator tested by interrupting primary power source?
❑
■
Cl
n
Is the generator tested under load?
n
■
n
n
Was generator tested & operational during the inspection?
n
■
❑
n
Do the generator(s) have adequate capacity to operate the entire wastewater site?
❑
■
n
n
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
n
■
n
n
Is the generator fuel level monitored?
n
■
n
n
Comment: There is a generator on site that was used for the old WWTP. The
generator is not operable and would not be able to carry the load for the new plant.
Yes
No
NA
NE
Type of system ?
Liquid
Is the feed ratio proportional to chlorine amount (1 to 1)?
®
n
0 n
Is storage appropriate for cylinders?
n
n
■ n
# Is de -chlorination substance stored away from chlorine containers?
®
o
p o
Are the tablets the proper size and type?
n
n
■ n
Comment: Sodium Sulfite is mixed with water and added inline between the chlorine
contact basin and the step aeration.
Are tablet de -chlorinators operational?
n
n
■ n
Page # 5

Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 07/11/2007 Inspection Type: Compliance Evaluation
,
De -chlorination
Yes
No
NA
NE
Number of tubes in use?
Comment:
Effluent Pipe
Yes
No
NA
NE
Is right of way to the outfall properly maintained?
■
n
n
n
Are the receiving water free of foam other than trace amounts and other debris?
■
n
n
n
If effluent (diffuser pipes are required) are they operating properly?
■
❑
Comment: Effluent pipe allows a fountain effect.
Effluent Sampling
Yes
No
NA
NE
Is composite sampling flow proportional?
■
n
n
n
Is sample collected below all treatment units?
■
❑
❑
❑
Is proper volume collected?
■
n
❑
❑
Is the tubing clean?
■
❑
n
Q
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)?
■
n
❑
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
■
n
n
n
Comment:
Page # 6

\Iqp -- Michael F. Easley, Governor
William G. Ross Jr., Secretary
Q ?•G North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
i Division of Water Quality
Asheville Regional Office
SURFACE WATER PROTECTION
July 26, 2007
CERTIFIED MAIL I L
RETURN RECEIPT REQUESTED 7006 3450 0002 7064 8617
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Subject: NOTICE OF VIOLATION
NOV-2007-LV-0400
Permit No. NCO025135
Huffman Finishing
Caldwell County
Dear Mr Huffman:
A review of Huffman Finishing's monitoring report for May 2007 showed the following violations:
Parameter
Date
Limit Value
Reported Value
Limit Type
Phenolics, Total
Recoverable
05/16/07
20 ug/I
30 ug/I
Daily Maximum
Exceeded
Remedial actions, if not already implemented, should be taken to correct any problem. Since the comments
section on the reverse of the relevant DMR provided an adequate explanation for the subject violation, it is not
requested that a response be submitted: however, should you have additional information concerning the
violations or comments which you wish to present, please submit them to the attention of Keith Haynes.
The Division of water Quality may pursue enforcement actions for this and any additional violations. If the
violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate
remedial construction activities, then you may which to consider applying for a Special Order by Consent.
If you should have any questions, please do not hesitate to contact Mr. Haynes or me at 828/296-4500.
Sincerely,
Roger C. Edwards, Regional Supervisor
Surface Water Protection
cc: WQ Central Files
S Unit
o NithCarolina
Naturallff
North Carolina Division of Water Quality 2090 U.S. Highway 70 Swannanoa, N.C. 28778 Phone[phone] FAX [phone]
Customer Service 1-877-623-6748
Internet: www.ncwaterguality.org

Huffman Finishing Company
Post Office Box 170
Granite Falls, North Carolina 28630
June 08,2007
Keith Haynes
N.C. Division of Water Quality
2090 U.S. Highway 70
Swannanoa, North Carolina 28778
Subject: Response to NOTICE OF
VIOLATION NOV-2007-MV-0066
Huffinan Finishing
Permit No. NCO025135
Dear Mr. Haynes:
Huffinan Finishing Company would like to request that this Notice of Violation be rescinded
because no violation or failure to report has occurred. Huffman Finishing Company operates
a wastewater treatment plant which is flow dependant based on a manufacturing process.
Typically the wastewater treatment facility does not have weekend flows and operates in an
idle state. Any and all wastewater flows are and always have been reported on the relevant DMR.
To help clarify flow reporting procedures I will state NO FLOW for weekends or any other days
that a active flow condition does not occur beginning with the next DMR reporting cycle.
If you should have any questions, please feel free to contact me at 828/396-7111
Sincerely,
M. Shuford'YWse ORC .........,.,-...__...`` ......: .
Huffinah
cc: Lee Huffman
D IE C'E'� V E 0
J U N 1 1 2007 0
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE

CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Dear Mr Huffman:
Michael F. Easley, Govemor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
Asheville Regional Office
SURFACE WATER PROTE CTION`S,.
May 30, 2007
'7006 2150 0005 2459 6394
Subject: NOTICE OF VIOLATION
NOV-2007-MV-0066
Permit No. NCO025135
Huffman Finishing
Caldwell County
A review of Huffman Finishing's monitoring report for March 2007 showed the following violations:
Parameter
Date
Measuring
Violation
Frequency
Flow, in conduit or thru
03/2007
Continuous
Failure to Report
treatment plant
weekend flows
Remedial actions, if not already implemented, should be taken to correct any problem. Since the
comments section on the reverse of the relevant DMR did not provide an adequate explanation for
the subject violation, it is requested that a written response be submitted to this Office by June 15,
2007. Please submit the response to the attention of Keith Haynes. The Division of Water Quality
may pursue enforcement actions for this and any additional violations.
If you should have any questions, please do not hesitate to contact Mr. Haynes or me at 828/296-
4500.
Sincerely,
Roger C. Edwards, Regional Supervisor
Surface Water Protection
cc: WQ Central Files
NP.
PAry,F empIiance
NorthCarolina
090 U.S. Highway 70, Swannanoa, N.C. 28778 828/296-4500 (Telephone) 828/299-7043(Fax) Customer Service 877-623-6748 1V,(1t11pa1111

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Depanment of Environment and Natural Resources
Alan W. Klimek, P.E. Directdr
Division of Water Quality
Asheville Regional Office
SURFACE WATER PROTECTION ,—"°`'
t
April 27, 2007
CERTIFIED MAIL
RETURN RECEIPT REQUESTED 7006 2150 0005 2459 5809
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Subject: NOTICE OF VIOLATION
NOV-2007-LV-222
Permit No. NCO025135
Huffman Finishing
Caldwell County
Dear Mr Huffman:
A review of Huffman Finishing's monitoring report for February 2007 showed the following
violations:
Parameter
Date
Limit Value
Reported
Limit Type
Value
Phenolics, Total
02/14/07
20 ug/I
32 ug/I
Daily
Recoverable
Maximum
Exceeded
Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue
enforcement action for this and any additional violations of State law.
If you should have any questions, please do not hesitate to contact Keith Haynes at 828/296-4500.
Sincerely,
Roger C. Edwards, Regional Supervisor
Surface Water Protection
Enclosure
cc: WQ Central Files
NPDES nl
Nolr hCarolina
�2090.S. Highway 70, Swannanoa, N.C�28778 �828/296�4500elephone) 828/299-7043(Fax) Customer Service 877-623-6748 )VatUl-al'l1l

O� W ATERpG
5226
Mr. M. Shuford Wise
Huffman Finishing Company
PO Box 170
Granite Falls, NC 28630-
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
March 6, 2007
SUBJECT: Laboratory Certification Maintenance Inspection
Dear Mr. Wise:
D C�
MAR 1 4 2007
WATER QUALITY SECTION
_ASHEVILLE RFGIONIAI. OFFICE
Enclosed is a report for the inspection performed on February 15, 2007 by Mr. Gary
Francies. Where deficiencies are cited in this report, a response is required as well as for all
lettered comments and/or recommendations. Within thirty days of receipt, please supply this
office with a written item for item description of how these deficiencies, comments and/or
recommendations were corrected. If the deficiencies cited in the enclosed report are not
corrected, enforcement actions will be recommended. For certification maintenance, your
laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800.
Copies of the checklists completed during the inspection may be requested from this
office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic
copy of this report by email or if you have questions or need additional information please
contact us at 919-733-3908.
Sincerely,
Lip' ("_k'
Dana B. Satterwhite
Unit Supervisor
Enclosure
cc: Gary Francies
Tj g 0u g - p4 3 RON,,I C7ffiee
NorthCarolina
Natumlly
North Carolina Division of Water Quality 1623 Mail Service Center Raleigh, NC 27699-1623 Phone [phone] Customer Service
Internet: www.dwqlab.org Location: 4405 Reedy Creek Rd Raleigh, NC 27607 Fax [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper

)RY NAME:
ADDRESS:
CERTIFICATE NO:
DATE OF INSPECTION:
'TYPE OF INSPECTION:
EVALUATOR:
LOCAL PERSON(S) CONTACTED:
I. INTRODUCTION:
On -Site Inspection Report
Huffman Finishing Company
P.O. Box 170
Granite Falls, NC 28630
5226
2/15/07
Maintenance- Field
Mr. Gary Francies
Mr. Shuford Wise
This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for
the analysis of environmental samples.
II. GENERAL COMMENTS:
The staff is congratulated for doing a good job of maintaining the Field Testing Certification program.
The facility has all the equipment necessary to perform the analyses at this time. When the low level
total residual chlorine limit becomes effective on 6/1/07, the facility will not have the proper meter to
perform these analyses. It is the intent of the facility to drop certification for total residual chlorine and
contract the analyses at that time. Most data appeared accurate. Some further quality control
procedures need to be implemented.
III. DEFICIENCIES, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS:
NOTE: Some of the following comments are new requirements or policies that have been implemented
since the last inspection. They will be labeled as new policies.
Documentation
A. COMMENT: Proper units of measure for total residual chlorine data were not documented.
REQUIREMENT: Data pertinent to each analysis must be maintained for five years. Certified data
must consist of date collected, time collected, samples site, sample collector, and sample analysis
time. The field bench sheets must provide a space for the signature of the analyst, and proper units of
measure for all analyses. Ref: 15A NCAC 2H .0805 (g) (1).
iH
B. COMMENT: The pH buffers were beyond their expiration dates; pH 4.00 buffer expired 04/06, pH
buffer 7.00 expired 09/06, pH buffer 10.00 expired 09/06.
REQUIREMENT: Chemicals must be used within the expiration period stated by the manufacturer.
Chemicals exceeding the expiration date can no longer be considered reliable. Ref: Standard Methods,
18th Edition - Method 1070 C.

Page 2
C. COMMENT: Analysis of the third pH buffer did not always produce results within 0.1 pH units of the
true value. Often the check buffer was 0.2 pH units from true value.
REQUIREMENT: For routine work, use a pH meter accurate and reproducible to 0.1 pH units with a
range of 0 to 14 pH units and equipped with a temperature compensation adjustment. The meter must
be calibrated with at least two buffers that bracket the range of the samples to be analyzed. After
calibration, analyze a third buffer, approximately three pH units different from the second. The reading
should be within 0.1 pH units of true value. The results of the third buffer must be documented. Ref:
Standard Methods, 18th Edition - Method 4500 - H+ B (2) and (4) (a) and Ref: 15A NCAC 2H .0805 (a)
(7)
D. COMMENT (New Policy): The laboratory needs to verify the Automatic Temperature Compensator
(ATC) of the pH meter annually (every twelve months).
REQUIREMENT: There have been some changes made by the Certification Program. We have new
policies for ATC verification of pH meters. The following must be performed on an annual (12 month)
basis:
Automatic Temperature Compensator Check (ATC) for pH meter, performed every 12 months:
1. Take a buffer solution and cool to below 101C and read the temperature. Analyze the buffer solution
at that temperature. Document the temperature and the measured pH value obtained on the log sheet.
2. Raise the temperature of the buffer solution to approximately 25°C.Document the temperature and
the measured pH value on the log sheet.
3. Raise the temperature of the buffer solution to approximately 35°C. Document the temperature and
the measured pH value on the log sheet. ,
4. Repeat with additional temperature adjustments and pH readings as necessary to ensure the
temperature usually measured for samples has been bracketed. As the temperature increases or
decreases the value of the buffer must be within ± 0.1 S.U. of the true value of the buffer.
Ref: NC Certification Policy Statement February 2006
E. COMMENT (New Policy): The temperature sensing device on the pH meter has not been
calibrated against a certified or traceable thermometer annually (every 12 months).
NOTE: The temperature sensing device on the pH meter was last checked in January 2006, more than
the allowed 12 months.
REQUIREMENT: All temperature sensing devices on meters must meet NIST specifications for
accuracy or must be calibrated against a NIST or NIST traceable thermometer annually (every 12
months) and proper corrections made and documented. The thermometer reading must be less than
10C from the NIST certified reading to be acceptable. Ref: Standard Methods, 18th Edition - Method
2550 131.
TEMPERATURE
F. COMMENT: Since May 2006, the analyses have not been performed with a temperature sensing
devise that is either certified, traceable, or has been calibrated within the last twelve months.
NOTE: A traceable thermometer is used to perform temperature analyses but its certificate expired in
4/06. Staff indicated that they intend to perform the analyses with the pH meter in the future.
REQUIREMENT: See requirement for COMMENT E.

je 3
PER TRAIL INVESTIGATION:
A review of data was conducted. This consisted of comparing field testing records to Discharge
Monitoring Reports (DMRs) submitted to this Division. Data were reviewed for July, August, October,
and November 2006. No errors were noted. It appears the facility is doing a good job of accurately
transcribing data.
V. CONCLUSIONS:
This facility is doing a good job overall. Correcting the above items should help to produce quality data
and meet certification requirements. The inspector would like to thank the staff for their assistance in
the inspection and data review process. Please submit a written reply to all lettered comments.
Report prepared by: Gary Francies Date: 3/05/07'
Reviewed by: Todd Crawford Date: 03/06/07

Michael F. Easley. Governor
;�'�Jr
North Carolina Department of Environment ernand Natural Resources
' f
P
an W. mekLPE..'DirEV§—offiDivis n of.Qu�y
`Asheville Regional O�ffice�y"
SURFACE WATER PROTECTION
May 11, 2006
Mr. Lee Huffman
Huffman Finishing Inc.
Post Office Box 170
Granite Falls, North Carolina 28630
SUBJECT: Compliance Sampling Inspection
March 22, 2006
Huffman Finishing WWTP
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Below you will find the sampling results of the Compliance Sampling Inspection
conducted on March 22, 2006. The facility was found to be in Compliance with permit
NC0025135.
Parameter
Limit
Type
Sampling Results
Location
BOD
116 Ibs/day
Daily Maximum
7.48 Ibs/day
Effluent
TSS
504 Ibs/day
Daily Maximum
< 2.9 Ibs/day
Effluent
COD
1387 Ibs/day
Daily Maximum
71.3 Ibs/day
Effluent
Fecal Coliform
400/100 mis
Daily Maximum
< 2 /100mis
Effluent
Total Chromium
2.3 Ibs/day
Daily Maximum
0.062 Ibs/day
Effluent
If you or your
staff have any questions, please
call me at [phone].
Sincerely,
Larry rost, CPE
Env ronmental Engineer
cc: Central Files
AAs-heviIIYFile
NPDES Unit
2090 U.S. Highway 70, Swannanoa, NC_28778 Telephone: [phone] Fax: [phone] Customer Service 1 877 623-6748
T NodiCarolina
Natural!✓

Michael P Easley, Governor
William G Ross Jr, Secretary
North Carolina Department or Environment and Natural Resources
December 14, 2006
5226
Mr. M. Shuford Wise
Huffman Finishing Company
PO Box 170
Granite Falls, NC 28630-
SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal
FIELD PARAMETERS ONLY
Dear Mr. Wise:
Alan W Klimek, P E Director
Division of Water Quality
i
LABORATORY SEC'not'l
ASHEVILLE REGIONAL OFFICE
The Department of Environment and Natural Resources, in accordance with the provisions of NC GS
143-215-,3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform
specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B
0500, 2H .0900 and 2L .0100, ..0200, .0300, and 2N .0100 through .0800,
Enclosed for your use is a certificate describing the requirements and limits of your certification. Please
review this certificate to insure that your laboratory is certified for all parameters required to properly meet
your certification needs.
Please contact your assigned inspector Gary Francies at [phone], if you have questions or need
additional information.
Enclosures
cc: Gary Francies
Asheville Regional Office
Sincerely,
41yc,1,
Pat Donnelly
Branch Manager
NorthCarolina
A7llt!!1''allf
Laboratory Section 1623 Mail Service Center Raleigh. NC 27699-1623 Phone [phone] . Customer Service
Intcmct: w%vw.dwnlah.or> Location: 4405 Reedy Creek Rd Raleigh, NC 27607 Fax [phone]
An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper

STATE OF NORTH CAROLINA DEPARTMENT OF THE
ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
LABORATORY CERTIFICATION PROGRAM
In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800:
Field Parameter Only
SCATS Cirlee
J Mfy an rTys n
Ni Q
LSD. ^�F:-�'c�'- -
��
QUAM '41 s'l
HUFFMAN FINISHING COMPANY
Is hereby certified to perform environmental analysis as listed on Attachment l and report monitoring data to DWQ for
compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations.
By reference 15A NCAC 2H .0800 is made a part of this certificate.
This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures,
records, and proficiency of the laboratory have been examined and found to be acceptable.
This cerfificate shall be valid until December 31, 2007
Certificate No. 5226 2f�"'�'
Pat Donnelly

C� Attachment 0
North Carolina Wastewater/Groundwater Laboratory Certification
Certified Parameters Listing
FIELD PARAMETERS ONLY
-iuffman Finishing Company Certificate Number: 5226
30 Box 170 Effective Date: 01/01/2007
3ranite Falls, NC 28630- Expiration Date: 12/31/2007
Date of Last Amendment:
The above named laboratory, having duly met the requirements of 15A NCAC 21-1.0800, Is hereby certified for the measurement of the parameters listed below.
CERTIFIED PARAMETERS
INORGANICS
RESIDUAL CHLORINE
Std Method 4500 CI G
pH
Sid Method 4500 H B
TEMPERATURE
Std Method 2550B
This certification requires maintance of an acceptable quality assurance program, use of approved methodology. and satisfactory performance on evaluation samples Laboratories are
subject to civil penalties and/or decertiricallon for infractions as set forth In 15A NCAC 2H 0807

vision of.Water ality Laboratory Section ReslLllt
HUFFMAN FISHING NC0025135
NC0025135
Peport
Sample ID:
CATAWBA
PO Number #
Basin
VisitlD
To
AROSP
Region:
ARO
Date Received:
Collector:
L FROST
Time Received:
Sample Matrix:
WASTEWATER
Labworks LoginlD
Loc. Type:
EFFLUENT
Date Reported:
Sample Depth
S
Collect Date:
03/22/2006
Collect Time::
10:30
AB02400
6W1874
03/24/2006
08:55 _ V
1
JWA I
05/08/2006 f d/
nalyte Name PQL Result Qualifier Units Approved By
LAB
Sample temperature at receipt by lab 0.4 °C JGOODWIN
VI ET
�r by ICPMS 25 53 ug/L ESTAFFORD
NET
chemical Oxygen Demand in liquid 20 61 mg/L CGREEN
FDE
Ar 2006 , L
WATER QUALITY SECTI N
ASHEVILLE REGIONAL OFFICE
Laboratory Section>> 1623 Mail Service Center, Raleigh, NC 27699-1623 [phone]
Page 1 of 1

COUNTY BUNCOMBE
RIVER BASIN:
REPORTTO ARO Regional Office
Other
COLLECTOR(S) : L FROST
Estimated BOD Range:
Seed: Chlorinated:
Station 4
Date Begin (yy/mm/dd)
BOD 310 mg/L
COD High 340 MA
X
COD Low 335 61 mg/L
Coliform: MF Fecal 31616 /100ml
Coliform: MF Total 31504 /100ml
Coliform: tube Fecal 31615 /100ml
Coliform: Fecal Strep 31673 /loom)
Residue: Total 500 mg/L
Volatile 505 mg/L
Fixed 510 mg/L
Residue: Suspend d 530 mg/L
Volatile 535 mg/L
Fixed 540 mg/L
pH 403 units
Acidity to pH 4.5 436 mg/L
Acidity to pH 8.3 435 mg/L
Alkalinity to pH 8.3 415 mg/L
Alkalinity to pH 4.5 410 • mg/L
TOC 690 mg/L
rrbidity 76 NTU
oliform Total Tube '7100 mis
COMMENTS:
DIVISION OF WATER QUALITY
Chemistry Laboratory Report / Water Quality
W❑ SAMPLE TYPE
PRIORITY
AMBIENT QA STREAM XD EFFLUENT
XD COMPLIANCE CHAIN OF CUSTODY LAKE INFLUENT
EMERGENCY VISIT ID ESTUARY
2F
Station Location: HUFFMAN FINISHING NCO025135
Remarks:
e End (yylmm/dd) Time Begin Time End I Depth - DM, DB, DBM
1030
Lab Number
AB02400
Date Received :
324/2006
Time Received:
8:55 AM
Received By
HMW
Data Released
SMM
Date Reported :
5/8/2006
Value Type - A, H, L I Composite-T, S, q Sample Type
Li -Lithium 1132 ug/L
Mg- Magnesium 927 mgfL
Mn-Manganese 1055 ug/L
Na- Sodium 929 mg/L
Arsenic:Total 1002 ug/L
Se- Selenium 1147 ug/L
Hg- Mercury 71900 ug/L
Ba-Barium ug/L
Organochlorine Pesticides
Organophosphorus Pesticides
Acid Herbicides
Base/Neutml&Acid Extractable Organics
TPH Diesel Range
Purgeable Organics (VOA bottle req'd)
TPH Gasoline Range
TPHBTEX Gasoline Range
Phytoplankton
M/
L _y L1= III
lJ �! MAY 1 1 2006
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE

DIVISION OF WATER QUALITY
Asheville Regional Office Lab Report / Water Quality
q—vo
SAMPLETYPE
COUNTY Buncombe
RIVER BASIN : Catawba
PRIORITY
AMBIENT QA
STREAM
X® EFFLUENT
REPORT TO ARO
X® COMPLIANCE CHAIN OF CUSTODY
LAKE
E] INFLUENT
EMERGENCY
ESTUARY
Other :
COLLECTOR(S) : LYFrost
VisitiD:�
5 35
2F
Lab Number:
Date Received
Time Received
Received By
Data Released:
Date Reported
Estimated SOD Range: unk Station Location. Huffman Fmsihmg - NC002 1
Seed: Chlorinated: Remarks:
Station # Date Begin (yy/mm/dd) Date End (yy/mm/dd) Time Begin I Time End Depth - DM, DB, DBM Value Type - A, H, L Composite-T, S, B Sample Type
2006l03/22 10 1 1 Grab
BOD 310 mg/L
COD High 340 mg/L
COD Low 335 rm9/L
Coliform: MF Fecal 31616 GRAB #1100 mis
Coliform: MF Total 31504 #/100 mis
Coliform: Tube Fecal 31615 #/100 MIE
Coliform: Fecal Strep 31673 #1100 mle
Residue: Total 500 mg/L
Volatile 505 mg/L
Fixed 510 mg/L
Residue: Suspended 530 mg/L
Volatile 535 mg/L
Fixed 540 mg/L
pH 403 units
Acidity to pH 4.5 436 mg/L
Acidity to pH 8.3 435 mg/L
Alkalinity to pH 8.3 415 mg/L
Alkalinity to pH 4.5 410 mg/L
TOC 680 mg/L
Turbidity 82079 NTU
Coliform Total Tube 31508 #/100 ml:
4MENTS
Chloride 940 mg/L
Chi a: Tri 32217 p9/L
Chi a: Corr 32209 pg/L
Pheophytin a 32213 pg/L
Color: True 80 C.U.
Color: (pH ) 83 pH C.U.
Color: pH 7.6 82 C.U.
ide 720 mg/L
de 951 mglL
aldehyde 71880 mg/L
se and Oils 556 mg/L
ness Total 900 mg/L
ific Cond. 95 pmhos/cm2
S 38260 mg/L
ols 32730 pg/L
jHexavalent
te 945 mg/L
e 745 mg/L
: Total 1022 pg/L
n & Lignin 32240 pg/L
Chromium 1032 pg/L
Sample Point % (2) Conductance (94) Water Temp-C (10) D.O. (300)
Secchi depth m Salinity ppt (480) Precipit-In/day (45) jCloud Cover % (32)
pH (400) 18.3 Alkalinity
NH3 as N 610 mg/L
TKN an N 625 mg/L
NO2 plus NO3 as N 630 mg/L
P: Total as P 665 mg/L
PO4 as P 70507 mg/L
P: Dissolved as P 666 mg/L
K-Potassium mg/L
Cd- Cadmium 1027 pg/L
XX
Cr-Chromium:Total1034 pg/L
Cu- Copper 1042 pglL
Ni-Nickel 1067 pg/L
Pb- Lead 1051 pg/L
Zn- Zinc 1092 pg/L
V-Vanadium pg/L
Ag- Silver 1077 pg/L
At -Aluminum 1105 pg/L
Be- Beryllium 1012 pg/L
Ca -Calcium 916 mg/L
Co- Cobalt 1037 pg/L
Fe- Iron 1045 pg/L
Wind Dir-Deg (34 Strm Flow Sev (1
Alkalinity (431)
Li -Lithium 1132 ug/
Mg- Magnesium 927 mg
Mn-Manganese 1055 pg/
Na- Sodium 929 mg
Arsenic:Total1002 pgl
Se- Selenium 1147 pg/
Hg- Mercury 71900 pg/
Be Badum pg/I
Organochlorine Pesticides
Organnnhosphorus Pesticides
Acid Herbicides
Base/Neutral&Acid Extractable Orga
TPH Diesel Ranoe
bottle
TPH Gasoline Range
TPH/BTEX Gasoline Ranqe
LAB USE ONLY
Temperature
on arrival (IC):
4.5 Acidity (82243) 18.3 Acidity (82242) jAir l
Severity (1350) 1 Wind Velocity -mph (3I Mean Strm Depth-ft (64) I Strm Width-ft (4)

���pJE•L
DIVISION OF WATER QUALITY
Asheville Regional Office Lab Report / Water Quality
W❑ SAMPLE TYPE
COUNTY
PRIORITY
RIVER BASIN:
Catawba
El AMBIENT QA
STREAM X® EFFLUENT
REPORT TO
ARO
X® COMPLIANCE CHAIN OF CUSTODY
LAKE INFLUENT.
Other :
EMERGENCY
ESTUARY
COLLECTOR(S) :
LY Frost
VisitlD:�
1
Estimated BOD Range: unk Station Location: ffm3n Finsihi lg,- PlGOD25135
Seed: Chlorinated: Remarks:
Lab Number: A O j;[-, )
Date Received : '; ­)D
Time Received : / Sq,?
Received By : Ak y
Data Released: J.M_!)
Date Reported : !f — �r
Station #
Date Be in (yy/mmldd)
200®(D312
Date End (yy/mmldd)
Time Begin
1030
Time End
Depth - DM, DB, OEM
Value Type - A, H, L
Composite-T, S, B
I Sample Type
Grab
XX
I BOD 310 , , mg/L
Chloride 940 mg/L
NH3 as N 610 mg/L
Li -Lithium 1132 ug/L
SOD High 340 mg/L
Chi a: Tri 32217 pg/L
TKN an N 625 mg/L
Mg- Magnesium 927 mg/L
;OD Low 335 mg/L
Chi a: Corr 32209 pg/L
NO2 plus NO3 as N 630 mg/L
Mn-Manganese 1055 pg/L
XX
Coliform: MF Fecal 31616 GRAB ..y7 #/100 mis
Pheophylin a 32213 Ng/L
P: Total as P 665 mg/L
Na- Sodium 929 mg/L
Coliform: MF Total 31504 #1100 mis
Color: True 80 C.U.
PO4 as P 70507 mg/L
Arsenic:Total 1002 pg/L
Coliform: Tube Fecal 31615 #/100 mis
Color: (pH) 83 pH C.U.
P: Dissolved as P 666 mg/L
Se- Selenium 1147 pg/L
Coliform: Fecal Strep 31673 #/100 mis
Color: pH 7.6 82 c.u.
K-Potassium mg/L
Hg- Mercury 71900 pg/L
Residue: Total 500 mg/L
Cyanide 720 mg/L
Cd- Cadmium 1027 pg/L
Be Badum pg/L
Volatile 505 mg/L
Fluoride 951 mg/L
Cr-Chromium:Total 1034 pg/L
Organochlodne Pesticides
Fixed 510 mg/L
Formaldehyde 71880 mg/L
Cu- Copper 1042 pg/L
Organophosphorus Pesticides
XX
Residue: Suspended 530 , S l i mg/L
Grease and Oils 556 mg/L
Ni-Nickel 1067 pg/L
Volatile 535 mg/L
Hardness Total 900 mg/L
Pb- Lead 1051 pg/L
Acid Herbicides
Fixed 540 mg/L
Specific Cord. 95 pmhos/cm2
Zn- Zinc 1092 pg/L '
pH 403 units
MBAS 38260 mg/L
V-Vanadium pg/L
Base/NeutralBAcid Extractable Orgw
Acidity to pH 4.5 436 mg/L
Phenols 32730 pg/L
Ag- Silver 1077 pg/L
TPH Diesel Range
Acidity to pH 8.3 435 mg/L
Sulfate 945 mg/L
At- Aluminum 1105 pg/L
Alkalinity to pH 8.3 415 mg/L
Sulfide 745 mg/L
Be- Beryllium 1012 pg/L
Purgeable Organics (VOA bottle req'c
Alkalinity to pH 4.5 410 mg/L
Boron: Total 1022 Ng/L
Ca- Calcium 916 mg/L
TPH Gasoline Range
TOC 680 mg/L
Tannin 8 Lignin 32240 pg/L
Co- Cobalt 1037 pg/L
TPH/BTEX Gasoline Range
Turbidity 82079 NTU
Hexavalent Chromium 1032 pg/L
pg/L
Phytoplankton
oliform Total Tube 31508 #/100 mis
��Iron1045
LAB USE ONLY
ENTS :
Temperature
on arrival (°C):
Sample Point % (2)
Conductance (94)
Water Temp-C (10)
D.O. (300)
pH (400)
8.3 Alkalinity (82244
4.5 Alkalinity (431)
4.5 Acidity (82243) 8.3
Acidity (82242)
Air Temp-C (20)
Secchi depth m
Salinity ppt (480)
Precipit-In/day (45) Cloud
Cover/ (32)
Wind Dir-Deg (3
Stmt Flow Sev (1351
Turbidity Sevedty (1350)
Wind Velocity -mph (3 Mean
Strm Depth-ft (64)
Strm Width-ft (4)
ics

Michael F. Easley, Governor
am- Rdssg* r., Sebfetary
North Carolina Department of - m tan Nefural esnurces
'j Alan W.Limek, P. b?recto"r
DiviWa valit
Y
Asheville Regional Office
SURFACE WATER PROTECTION
March 24, 2006
Mr. Lee Huffman
Huffman Finishing Inc
Post Office Box 170
Granite Falls, North Carolina 28630
SUBJECT: Compliance Sampling Inspection
Huffman Finishing Inc
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Sampling Inspection form from the
inspection conducted on March 21, 2006. Mr. Keith Haynes and I, of the Asheville
Regional Office, conducted the Compliance Sampling Inspection. The facility was found
to be in Compliance with permit NC0025135.
Please refer to the enclosed inspectionreport for additional observations and
comments. If you or your staff have any questions, please call me at 828-296-4500
Ext.4658.
Sincerely,
Larrost�CPE
Env' onmental Engineer
Enclosure
cc: Shuford Wise, ORC
NPDES Unit
Central Files
a I PelR,ile'`
NorthCarolina
�aEirra!!b
2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: [phone] Fax: [phone] Customer Service 1 877 623-6748

United States Environmental Protection Agency
Form Approved.
Washington, D.C. 20460
rP;A OMB No. 2040-0057
Water Compliance Inspection Report Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I NI 2 15I 31 N00025135 111 121 06/03/21 117 18I SI 19I SI 20III
Remarks
2111111111,1111111111111111111111111111111111111116
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA Reserved
671 169 70I II 711 I 721 NI 73I I 174 75[ I I I I I I 180
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Finishing
09:45 AM 06/03/21
06/01/01
Exit Time/Date
Permit Expiration Date
4919 Hickory Blvd
Granite Falls NC 28630
11.15 AM 06/03/21
10/01/31
Name(s) of Onsite Representative(s)Mtles(s)/Phone and Fax Number(s)
Other Facility Data
M Shuford Wise/ORC/828-396-7111/
Name, Address of Responsible Official/Title/Phone and Fax Number
Lee T Huffman, PO Box 170 Granite Falls NC 28630//828-396-1741/ Contacted
yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated),.
Permit Flow Measurement Operations & Maintenance Records/Reports
Self -Monitoring Program N Sludge Handling Disposal Facility Site Review ■ Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
/
Larry Frost ARO WQ//828-296-4500 Ext.4658/
Signature of Manageme evi Agency/Office/Phone and Fax Numbers Date
Keith Haynes ARO WQ//828-296-4500/
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I , NCO025135 I11 12I 06/03/21 117 18I S I
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as neces
The WWTP appears to be operating properly.
Be aware that as the owner you are required to maintain all items in your permits. The generator
beds, and thickener are not being maintained, you should therefore ask for a permit modification to remove
these items from the permit or begin maintaining the items.
The manual lint screen described in the permit has been replaced with a vibrating lint screen and the permit
needs to be modified to reflect this. The manual trash screen no longer exists and the permit needs to be
modified to reflect this.
Your current permit requires that TSS be a "grab" sample, this is an error. You should ask that your permit
be corrected in such a manner to make TSS a "composite" sample, before you violate your permit limits.
The clarifier weirs need to be cleaned.
The electical panel on the oxidation ditch in need of replacement.
The flow meter is in need of calibration.
Sample results will be forwarded as soon as they are available.
Page # 2

Permit: NCO025135 Owner- Facility: Huffman Finishing
Date: 03/21/2006 Inspection Type: Compliance Sampling
16perations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ❑ ■
Judge, and other that are applicable?
Comment: plant is generally clean - appears weeds were allowed to grow up last year
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
❑ ❑ ■ ❑
Is the facility as described in the permit?
❑ ■ ❑ ❑
# Are there any special conditions for the permit?
❑ ■ n n
Is access to the plant site restricted to the general public?
■ ❑ ❑ ❑
Is the inspector granted access to all areas for inspection?
■ ❑ ❑ ❑
Comment: The manual Lint screen is gone, replaced with a vibrating lint screen. The
manual trash screen is gone. In addition to the cascade areation there is additional
aeration at the discharge. The sludge thickener is available but no longer in use. The
drying beds are available but no longer in use. The Auxiliary power is a generator that
does not run.
Record Keeping
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
■
rl
❑
❑
Is all required information readily available, complete and current?
n
■
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
■
❑
❑
n
Are analytical results consistent with data reported on DMRs?
■
❑
❑
❑
Is the chain -of -custody complete?
❑
❑
❑
■
Dates, times and location of sampling
❑
Name of individual performing the sampling
❑
Results of analysis and calibration
fl
Dates of analysis
❑
Name of person performing analyses
❑
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
■
n
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
n
n
■
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
❑
❑
■
❑
Is the ORC visitation log available and current?
■
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
■
❑
❑
❑
Page # 3

Permit: NCO025135
Inspection Date: 03/21/2006
Owner -Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Record Keeping
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of prbvious year's Annual Report on file for review?
Comment: The ORC needs to add routine maintenance items to his log.
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment:
Flow Measurement - Effluent
# Is flow meter used for reporting?
Is flow meter calibrated annually?
Is the flow meter operational?
(If units are separated) Does the chart recorder match the flow meter?
Comment: Meter calibration could not be produced, the calibration record must be
kept on site.
Aerobic Digester
Is the capacity adequate?
Is the mixing adequate?
Is the site free of excessive foaming in the tank?
# Is the odor acceptable?
# Is tankage available for properly waste sludge?
Comment:
Drying Beds
Is there adequate drying bed space?
Is the sludge distribution on drying beds appropriate?
Are the drying beds free of vegetation?
# Is the site free of dry sludge. remaining in beds?
Is the site free of stockpiled sludge?
Is the filtrate from sludge drying beds returned to the front of the plant?
nr
nn■❑
Yes No NA NE
nn■n
nn■n
nn■n
nn■n
nn■n
n n ■ n
Page # 4

Permit: NC0025135 Owner- Facility: Huffman Finishing
pection Date: 03/21/2006 Inspection Type: Compliance Sampling
tying Beds
Yes
No
NA
NE
# Is the sludge disposed of through county landfill?
❑
❑
■
❑
# Is the sludge land applied?
n
n
■
n
(Vacuum filters) Is polymer mixing adequate?
❑
❑
■
Comment: No longer in use - sludge is land applied.
Solids Handling Equipment
Yes
No
NA
NE
Is the equipment operational?
■
fl
❑
❑
Is the chemical feed equipment operational?
■
n
n
n
Is storage adequate?
■
❑
❑
11
Is the site free of high level of solids in filtrate from filter presses or vacuum filters?
■
. n
n
n
Is the site free of sludge buildup on belts and/or rollers of filter press?
❑
❑
■
rl
Is the site free of excessive moisture in belt filter press sludge cake?
❑
❑
■
fl
The facility has an approved sludge management plan?
■
Comment:
Bar Screens
Yes
No
NA
NE
Type of bar screen
a.Manual
■
b.Mechanical
n
Are the bars adequately screening debris?
■
0
171
❑
Is the screen free of excessive debris?
■
r1
n
Is disposal of screening in compliance?
■
❑
Cl
0
Is the unit in good condition?
❑
❑
❑
■
Comment:
Equalization Basins
Yes
No
NA
NE
Is the basin aerated?
■
❑
Is the basin free of bypass lines or structures to the natural environment?
■
n
n
n
Is the basin free of excessive grease?
■
❑
0
fl
Are all pumps present?
■
n
n
n
Are all pumps operable?
■
n
Are float controls operable?
■
❑
❑
Are audible and visual alarms operable?
❑
❑
❑
■
Page # 5

Permit: NCO025135
Inspection Date: 03/21/2006
Owner - Facility: Huffman Finishing
Inspection Type: Compliance Sampling
Equalization Basins
# Is basin size/volume adequate?
Comment:
Secondary Clarifier'
Is the clarifier free of black and odorous wastewater?
Is the site free of excessive buildup of solids in center well of circular clarifier?
Are weirs level?
Is the site free of weir blockage?
Is the site free of evidence of short-circuiting?
Is scum removal adequate?
Is the site free of excessive floating sludge?
Is the drive unit operational?"
Is the return rate acceptable (low turbulence)?
Is the overflow clear of excessive solids/pin floc?
Is the sludge blanket level acceptable? (Approximately '/4 of the sidewall depth)
Comment:
Oxidation Ditches
Are the aerators operational?
Are the aerators free of excessive solids build up?
# Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Are settleometer results acceptable (>30 minutes)?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
Comment:
Disinfection -Gas
Are cylinders secured adequately?
Are cylinders protected from direct sunlight?
Is there adequate reserve supply of disinfectant?
Is the level of chlorine residual acceptable?
Yes Nc
■r
■nnn
■nnn
■nnn
■nnn
nnn■
nnn■
nnn■
nnn■
Yes
No
NA
NE
■nnn
■nnn
■nnn
nnn■
Page
# 6

i
i
I
Permit: NC0025135 Owner- Facility: Huffman Finishing
FDisinfection-Gas
ction Date: 03/21/2006 Inspection Type: Compliance Sampling
Yes
No
NA
NE
Is the contact chamber free of growth, or sludge buildup?
■
❑
❑
❑
Is there chlorine residual prior to de -chlorination?
n
n
n
■
Comment:
De -chlorination
Yes
No
NA
NE
Type of system ?
Liquid
Is the feed ratio proportional to chlorine amount (1 to 1)?
■
❑
fl
fl
Is storage appropriate for cylinders?
❑
❑
■
❑
# Is de -chlorination substance stored away from chlorine containers?
■
n
❑
n
Comment:
Are the tablets the proper size and type?
D
El
■
0
Are tablet de -chlorinators operational?
❑
❑
■
❑
Number of tubes in use?
Comment:
Pumps-RAS-WAS
Yes
No
NA
NE
Are pumps in place?
■
❑
❑
❑
Are pumps operational?
■
❑
❑
❑
Are there adequate spare parts and supplies on site?
❑
❑
❑
■
Comment:
Effluent Sampling
Yes
No
NA
NE
Is composite sampling flow proportional?
❑
❑
n
■
Is sample collected below all treatment units?
■
❑
❑
❑
Is proper volume collected?
■
n
n
n
Is the tubing clean?
■
❑
❑
❑
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)?
■
❑
❑
Cl
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
■
n
n
n
Comment:
Page # 7

North Carolina Departmen
SURFACE WATER PROTECTION
May 18, 2005
Lee T Huffman
Huffman Finishing Inc
PO Box 170
Granite Falls NC 28630
Michael F. Easley, Governor
William G. Ross Jr., Secretary
nvironment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
Asheville Regional Office
SUBJECT:, Compliance Sampling Inspection
Huffman Finishing Inc
Huffman Finishing.
Permit No: NCO025135
Caldwell County
Dear Mr. Huffman:
Enclosed please find a copy of the Compliance Sampling Inspection form from the
inspection conducted on April 28, 2005. Staff of the Division of Water Quality's Asheville
Regional Office performed the inspection. The facility was found. to be in Compliance with
permit NC0025135. Data from the Central Laboratory had not been received at the time
of this writing; upon receipt of the data, additional. compliance judgments will be
performed.
Please refer to the enclosed inspection. report for additional observations and
comments. If you or your staff have any questions, please call me at 828-296-4500
Ext.4651.
Sincerely,
James R Reid
Environmental Engineer
Enclosure
cc: M Shuford Wise, ORC
Central Files
EW&M;, err v
NorthCarolina
Aatura!!y
2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: [phone] Fax: [phone] Customer Service 1 877 623-6748

United States Environmental Protection Agency
Washington, D.C. 20460 Form Approved.
OMB No. 2040-0057
Water Compliance Inspection Report Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
ransaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 u 2 u 3 I NIC0025..35 111 121 0,5/04/28 117 18 LJ 19 U 20 U
Remarks
21I111111111111IIIIIIIIIII illlllllllll lllIIIIIII
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA --------------------------- Reserved -----------------------
67 I 169 70 U 71 U 72 L4 73 W 74 751 I I I I I I 180
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Huffman Fin:ishi,lg
02:00 PM 05/041128
02/05/01
4919 Hi.Cko7;' B1,.,d
Exit Time/Date
Permit Expiration Date
Granite Fal.ls NC 28630
03:00 .PM 05/04/28
05/03/31
Name(s) of Onsite Rep resentative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
%/i
M Shuford F'iselORC/828-396-73..17./
Name, Address of Responsible Official/Title/Phone and Fax Number
Lee T Huffma;i,PO Box 170 Granite Falls NC 28630//828-396-1741/ Contacted
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit N Flow Measurement N Operations & Maintenance ■ Records/Reports
Self -Monitoring Program N Sludge Handling Disposal 0 Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
James'R Reid D ARO FFQ%/826-296-4500 Bxt.46511 _ r
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.

NPDES
yr/mo/day
31 NCO025135 I11 121 0-5/04;28 I17
Section D: Summary of
Inspection Type
18 I SI
mments (Attach additional sheets of narrative and checklists as necessar
erasers repaired and new ceatrol building had been constructed since DPIQ's previous inspection.

F
sent permit expires in 6 months or less). Has the permittee submitted a new application?
❑
❑
Ellity
as described in the pennit?
an,,/ special conditions for the permit?
®
❑
❑
❑
Is access to the plant site restricted to the general public?
®
❑
❑
❑
Is the inspector granted access to all areas for inspection?
❑
❑
❑
Comment:
ORerations & Maintenance
Is the plant generally clean with acceptable housekeeping?
Yes
N
No
❑
NA
❑
N
❑
Does the Facility analyze process control parameters, for ex: MLSS, NICRT, Settleable Solids; pH, DO, Sludge Judge.
other that are applicable?
El
El
Eland
Comment:

.-•.. ..L..r .- r crr.r-ti-L.— I-UKM (UM1) i -, __ - -
COUNTY / '
l _J,-f�I'/ L PRIORITY
RIVER BASIN . i 7
REPORT TO:,ARO FRO MRO RRO WaRO WIRO WSRO TS AMBIENT ElQA
AT BM �✓
Other taiCOMPLIANCE ❑ CHAIN
OF CUSTODY
Shipped by: Bus Courier Staff,j`Other EMERGENCY
✓'
COLLECTOR(S):
Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION:
Seed: Yes ElNo ❑ Chlorinated: Yes ❑ No ❑ REMARKS:
Station #j Date Begin (yy/mm/dd) Time Begin Date End
1
X
BOD5 310
mg/l
2
=(ji
lid
COD High 340
m9/1
3
COD Low 335
mg/I
Coliform: 1%1F Fecal 31616
Ll [1
/100m1
5
Coliform: MF Total 31504
/100m1
6
Coliform: Tube Fecal 31615
/100ml
7
Coliform: Fecal Strep 31673
/10011ai
g
Residue: Total 500
nag/l
9
Volatile 505
mg/l
14
Fixed 510
mg/1
11
�'
Residue: Suspended 530
i
)
mg/l
12
Volatile 535
tng/1
13
Fixed 540
nag/l
14
pH 403
units
15
Acidity to pH 4.5 436
tng/l
16
Acidity to pH 8.3 435
mg/l
17
Alkalinity to pH 8.3 415
rng./l
1s
Alkalinity to pH 4.5 410
mg/I
19
TOC 680
mg/1
201
1Turbidity
76
NTU
SAMPLE TYPE
❑ STREAM
❑ LAKE
❑ ESTUARY
[ EFFuz;'
LUENT
❑ INFLUENT
/ . -V r ,S f! (Jl/ ci-
Time End Deptb'Do DB DBM Va
Chloride 940 mg/I
Chi a: Tri 32217 ug/I
Chi a: Corr 32209 ug/I
Pheophytin a 32213 u9/i
Color: True 80 Pt Co
Color:(pH ) 83 ADMI
Color: pH 7.6 82 ADMI
Cyanide 720 mg/l
mg/1
F71880 mg/I
Gs 556 mg/I
M
Hl900 nag/l
Specific Cond. 95
uMhos/cm2
1,18AS 38260 tng/I
Phenols 32730 ug/l
Sulfate 445 mg/1
Sulfide 745 trig/I
�ti� -
Lab Number: - -
Date llecelved: r% -.J`((-s:,; Tim.: •i[r.
Rec'd by; Front' Bus-Courierriiand pel
DATA ENTRY BY: .)/Lk_S CK: "r./✓-.
DATE REPORTED:
A) H L
NH3 as N 610 mg/1
TKN as N 625 mg/I
NO2 plus NO3 as N 630 rog/1
P: Total as P 665 ma/l
PO4 as P 70507 mg/I
P: Dissolved as P 666 mg/l
Cd-Cadmium 1027 ug/I
Cr Chromium:Tota' 1034 ug7
Cu-Copper1042 ug/l
Ni-Nickel 1067 ug/l
Pb-Lead 1051 ug/I
Zu-Zinc 1092 ug/I
A9 liver 1077 ug/l
AI -Aluminum 1105 ug/I
Be -Beryllium 1012 ug/I
Ca Calcium 916 m2/1
Co -Cobalt 1037 ug/1
Fe -Iron 1045 ug/1
Corltpovile Sau,plK 'type
(`TJ S B C. GNXX
r`
LI-Litblum 1132 uy/1
Pay -Magnesium 927 l/I
Din Atanyanese lu55 ug%1
No-Sudiun, 929 'rail/i
ArsertieJotal 1(iti2 `--ru/1
Se-selrl:iur., 114-/ -- --- ug/1
11WN trcury 71900 uy/1
Oryanuc616rhae Pe;tlrides ---
l),yannl.lrogalaorus Pestii i.las
Acid I1rrbicldc, ---
Isase/ Neutral Extraeta6L: Omani
Aci.l Fxu•acta4l,: Ot�,,,,ic; _--
Purgeahlr Orya, ic; (VO:\ bohlu
1'hytoplankton
Sampling Point %
Conductance at 25 C
Water Temperature (C
D.O. mgA
pH
Alkalinity
--
pll8.3 pH 4.5
Acidity Ali Tempe,atare
pli 4.5 pl1 8.3
2
94
Salinity %
10
Precipition (In/day)
300 •
Cloud Cover %
400 .
Wind Direction (Deg)
82244
431
Stream Flow Severity Turbidity Severity
82243 8224'L 20
JC)
Wind Velocity M/Fl can Srreom Dep.b f.. Sve„n Wteu
'1 y,
480
�. �_
45
x
.. _�- /I
36 I
1351 1350
.- __ -
35 64 q
� t^ �:. , t v �..:.� /-' rt'fJ, lr✓ Cam.' , / `.d t�/j'� i � i'f � C a ' f' .,� t� ' � .�

REPORT TO : ARO Regional Office
Other : -
COLLECPOR(S) : J REID
Estimated BOD Range:
Ste: Chlorinated:
4tatia Date Begin (yy/mm/dd)
NCO025135 20050427
X
BOD 310 -1 -
COD High 340 mg/L
COD Low 335 mg/L
Coliform: MF Fecal 31616 /100ml
Colifonn: MF Total 31504 /100ml
Coliform: tube Fecal 31615 /100ml
Coliform: Fecal Strep 31673 /100ml
Residue: Total 500 melf.
Volatile 505 mg/L.
Fixed 510 mgfL
v.<:nP• susnended 530 _ in
Fixed 540
pH 403
Acidity to pH 4.5 436
Acidity to pH 8.3 435
Alt --unity to pH 8.3 415
linity to pH 4.5 410
- _ _ 680
Tube
COMMENTS:
units
DIVISION OF WATER QUALITY
Lab Number : $wz$$i
Chemistry Laboratory Report / Water Quality El SAMPI F TYPR Date Received : 5/3/2005
Time Received: 9:30 AM
PRIORITY EFFLUENT
Received By HMW
AMBIENT QA El STREAM JJ /
COMPLIANCE E-1 LAKE INFLUENT CHAIN OF CUSTODY
ESTUARY Data R leased : EAS
EMERGENCY VISIT ID 3B Date Reported: 5/31/2005
Station Location: HUFFMAN
Remarks:
Value Type.
Composite-T, S, Sample Type
.e End (yylmmldd) Time Begin Time End Depth - DM, DB, DBM
0730 0.1
Chloride 940 mg1L
Chi a: Tri 32217 ug/L
Chi a: Corr 32209 ug/L
Pheophytin a 32213 ugfL
Color. True 80 C.U.
Color. (pH) 83 pH= C.U.
Color: pH 7.6 82 C.U.
Cyanide 720 mgfL
Fluoride 951 mg/L
Formaldehyde 718" mg/L
Grease and Oils 5" mg/L
Hardness Total 900 mg/L
Specific Cond. 95 umhos/em2
MBAS 38260 mgfL.
X
Phenols 32730 14 ug/L
Sulfate 945 mg/L
X
Sulfide 745 0.3,J2,C2 mg/L
Boron
Tannin & Lignin ugfL
Hexavalcnt Chromium ug/L
Bicarbonatemg/L
Carbonate mg/L
NH3 as N 610 mg/L
TKN an N 625 mg/L
NO2 plus NO3 as N 630 mg/L
P: Total as P 665 mg1L
PO4 as P 70507 mg/L
P: Dissolved as P 666 mg/L
K-Potassium mg/L
Cd- Cadmium 1027 ug/L
X
Cr-Chromium:Total 1034 33 ug/L
Cu- Copper 1042 ug/L
X
Ni-Nickel 1067 10U ug/L
Pb- Lead 1051 ug/L
Zn- Zinc 1092 ug[L
V-Vanadium ug/L
Ag- Silver 1077 ug/L
Al- Aluminum I I— uP[
Be- Beryllium 1012 ug/L
Ca- Calcium 916 mg/L
Co- Cobalt 1037 u8n'
Fe- Iron 1045 ug/L
S
9 D
JUN - 3 2005 j LJ
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE

ENTAL MANAGEMENT
WATER QUALITY FIELD -LAB FORM (DM1)
SAMPLE TYPE
PRIORITY
\ ❑ AMBIENT ❑ QA
❑ STREAM
MRO RRO WaRO WIRO WSRO TS ❑COMPLIANCE ❑ CHAIN
❑ LAKE
OF CUSTODY
\ ❑ EMERGENCY
❑ ESTUARY
� 9
❑
EFFLUENT
❑
INFLUENT
d by: Bu C urle , Staff. Other
OLLECTOR(S)
STATION LOCATION:
:etimated ROD Range: 0-5/5-25/25-65/40-130 or 100 plus
Seed: Yes ElNo ❑ Chlorinated: Yes ❑ ❑ REMARKS: No Composite Sample Type
n.*a aoatn (vv/mm/dd) Time Begin Date End Time End Depth M B DBM Value Type p C G GNXX
A H L T S B
Sti

Report to: _ARO
Lab Number: 5W2552
NC DENR/DWQ Laboratory
?le Anomaly Report (SAR)
Sample ID: 3B
Station Location: HUFFMAN County: CALDWELL
Sample Type: WATER Priority:
Date collected: 4/27/05
Date received: 5/3/05
Affected Paranieter(s): SULFIDE
Analytical Area (check one): METALS
®WCH []MICRO
RNUT
The following anomalies occurred (check all that apply):
®Samples
❑Improper container used
❑VOA vials with headspace
❑Sulfide samples with headspace
❑Samples not received, but listed on fieldsheet
❑Samples received, but not listed on fieldsheet
❑Mislabeled as to tests, preservatives, etc.
®Holding time expired
Prior to receipt in lab
®After receipt in lab
❑Insufcient quantity for analysis
❑Sample exhibits gross non -homogeneity
❑Sample not chemically preserved properly
❑pH out of range (record pH):
❑Improper chemical
❑Residual chlorine present in sample
❑Color interference
❑Heavy emulsion formed during extraction
❑Sample bottle broken in lab - no reportable results
Region:
Collector:
Date analyzed:
❑VOA ❑SVGA
❑PEST
®Quality Control
❑Instrument failure — no reportable results
[—]Analyst error — no reportable results
[-]Surrogates
ONone added
❑Recovery outside acceptance limits
®Spike recovery
[]None added
®Recovery outside acceptance limits
❑Failed to meet criteria for precision
❑Internal standards
❑Blank contamination
❑QC data reported outside of controls (e.g., QCS, LCS)
❑Incorrect procedure used
❑SOP intentionally modified with QA and Branch Head
approval
❑Invalid instrument calibration
❑Elevated detection limits due to:
❑Insufficient sample volume
❑Other (specify):
LIMITS FOR THE SPIKE IS
Comments: % RECOVERY FOUND FOR THE SPIKE OLDING TIME BECAUSE PTABLE 85%
T WAS ASSIGNED TO ANOTHER
WAS 53.0
115%. THE WATER SAMPLE WAS DONE OUT OF
CHEMIST'S PARAMETER ROTATION. THE CHEMIST WAS NOT PRESENT TO DO THE ANALYSIS.
Corrective Action:SPIKES WILL BE CALCULATED BEFOR E THE END OF THE ANALYSIS.
❑Samples were rejected by DWQ Lab. Authorized by: Date:
❑Accepted and analyzed after notifying the collector or contact person and determining that another sample could not be secured.
❑Sample(s) on hold until:
n. Data qualification
®Sample reported with qualificatiocode used:J2,Q2
❑Other (explain): (� No
Notification Required? ❑ Yes
Person Contacted: Date:
A4 Date: 5/20/2005
Form completed by:
Lead Chemist v e ltial): PEST
BIOC=M ❑VOA
METALS
Branch Head Review (initial):
QA/QC Review (initia
QA\Forms\Labo ratory\SAR
❑SVOA
Logged into database by (initial):
10/23/Oldbs

DIVISION OF WATER QUALITY
Chemistry Laboratory Report / Water Quality
PRIORITY
El AMBIENT 0 QA
rORTTO ARO Regional Office 1_.X_j COMPLIANCE L_j CIiAINOFCUSTODY
Other : - EMERGENCY VISIT ID
COLLECTOR(S) : 1 REID 0
Estimated ROD Range: Station Location: HUFFMAN
Seed: Chlorinated: Remarks:
a
5
W SAMPI ETYPF
STREAM XO EFFLUENT
LAKE INFLUENT
ESTUARY
22
Dale Begin (yy/mm/dd) Date End (yylmm/dd) Time Begin Time End Depth - DM, DB, DBM
20040121 0.1
BOD 310 mg/L
COD high 340 mg/L
X
COD Low 335 100 mg/L
Coliform: MF Fecal 31616 /100,nl
Coliform: MF Total 31504 1100mi
Coliform: tube Fecal 31615 /100ml
Coliform: Fecal Strep 31673 /100ml
Residue: Total 500 mg/L
Volatile 505 mg/L
Fixed 510 mg/L
Residue: Suspended 530 mgfL
Volatile 535 mg/L
Fixed 540 mg/L
pH 403 units
Acidity to pff 4.5 436 mgfL
Acidity to pH 8.3 435 mg/L
Alkalinity to pH 8.3 415 mg/L
Alkalinity to pH 4.5 410 mg/L
680 mg/L
idity 76 NTU
Coli form Total Tube /100 Ellis
COMMENTS:
Chloride 940 mg[L
Chi a: Tri 32217 ug/L
Chi a: Corr 32209 ugfL
Pheophytin a 32213 ug/L
Color. True 80 C.U.
Color: (pH ) 83 pH= C.U.
Color: pH 7.6 82 C.U.
Cyanide 720 mgJL
Fluoride 951 mg11-
Formaldchydc 71880 mg/L
Grease and Oils 556 mg/L
Hardness Total 900 mg/L
Specific Cond. 95 umhos/cm2
MBAS 38260 mg/L
X
Phenols 32730 10U,J2 ug/L
Sulfate 945 mg/L
X
Sulfide 745 0.1U,Q1 mg/L
Boron
Tannin & Lignin ugfL
licxavalcnt Chromium ug/L
Bicarbonate mg/L
Carbonate mgfL
Value Type - A, It, L
NH3 as N 610 mgfL
TKN an N 625 mgfL
NO2 plus NO3 as N 630 mg/L
P: Total as P 665 mg/L
PO4 as P 70507 mg/L
P: Dissolved as P 666 mgfL
K-Potassium mg/L
Cd- Cadmium 1027 ug/L
X
Cr-Chromium:Total 1034 320 ug/L
Cu-Copper IDf2 ugfL
X
Ni-Nickel1067 101-1 ug/L
Pb- Lend 1051 ug/L
Zr- Zinc 1092 ug/L
V-Vanadium ug/L.
Ag- Silver 1077 ug/L.
Al- Aluminum 1105 ug/L
Be- Beryllium 1012 ug/L
Ca- Calcium 916 mg/L
Co- Cobalt 1037 ug/L.
re- Iron 1045 ug/L
Lab Numbcr
4WO429
Date Received :
1/29/2004
Time Received:
9:15 AM
Received By
JA
Data R cased
A
Date Reported:
3/18/2004
Composite-T, S, fl Sample Type
Li -Lithium 1132 ug/L
Mg- Magnesium 927 mg/L
Mn-Manganese 1055 ugfL
Na- Sodium 929 mg/L
A.nic:Tota11002 ug/L
Se- Selenium 1147 ug/L
Hg- Mercury 71900 ug/L
Ba_Barium ug/L
Organochlorinc Pesticides
Organophosphoms Pesticides
Acid Herbicides
Base/Neutml&Acid Extractable Organics
TPH Diesel Range
Purgeable Organics (VOA bottle req'd)
TPH Gasoline Range
TPHBTEX Gasoline Range
Phytoplankton
WATER QUALITY SECTION

MENTAL MANAGEMENT
MRO RRO WaRO WIRO WSRO TS
by: Bus (uri.r)Stalf, Other
WATER QUALITY FIELD -LAB FORM (DM1)
PRIORITY
SAMPLE TYPE
❑AMBIENT
❑ QA
❑ STREAM
i • COMPLIANCE
❑ CHAIN
❑ LAKE
OF CUSTODY
EMERGENCY ❑ ESTUARY
�I
EFFLUENT
❑
INFLUENT
Lab Number: y/
(/
Date Received: Time:
Rec'd by: From: Bus -Courier -Hand Del
DATA EN RY BY: CK:
DATE REPORTED:
FKLLECTOR(S): I—) Kt I D
Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION
Seed: Yes ❑ No ❑ Chlorinated: Yes ❑ No ❑ REMARKS:
Station # Date Begin (yy/mm/dd) Time Begin I Date End Time End Dept M DB DBM Val ype Co ite r-nG
ype
�C_ �Das %� O5/ ' �l 'ZI ' �� 'Z� / A H L T S B GNXX
1
BOD5 310 mg/I
2
COD High' 340 mg/1
3
COD Low 335 mg/I
4
Coliform: MF Fecal 31616 /100ml
5
Coliform: MF Total 31504 /100ml
6
Coliform: Tube Fecal 31615 /100ml
7
Coliform: Fecal Strep 31673 /100ml
8
Residue: Total 500 mg/I
Volatile 505 mg/1
10
Fixed 510 mg/1
11
Residue: Suspended 530 mg/1
12
Volatile 535 mg/I
13
Fixed 540 mg/I
14
PH 403 units
15
Acidity to pH 4.5 436 mg/I
16
Acidity to pH 8.3 435 mg/I
17
Alkalinity to pH 8.3 415 mg/I
18
Alkalinity to pH 4.5 410 mg/1
19
TOC 680 mg/I
20
Turbidity 76 NTU
Chloride 940 mg/I
Chi a: Tri 32217 ug/I
Chi a: Corr 32209 ug/1
Pheophytin a 32213 ug/1
Color: True 80 Pt -Co
Color:(pH ) 83 ADMI
Color: pH 7.6 82 ADMI
Cyanide 720 mg/l
Fluoride 951 mg/I
Formaldehyde 71880 mg/1
Grease and Oils 556 mg/1
Hardness Total900 mg/1
Specific Cond. 95 uMhos/cm2
MBAS 38260 mg/1
Phenols 32730 ug/I
Sulfate 945 mgA
Sulfide 745 mg/l
NH3 as N 610 mg/1
TKN as N 625 mg/I
NO2 plus NO3 as N 630 mg/1
P: Total as P 665 mg/I
PO4 as P 70507 mg/I
P: Dissolved as P 666 mg/1
Cd-Cadmium 1027 ugA
Cr-Chromium:Total1034 ugA
Cu-Copper 1042 ug/I
i
Ni-Nickel 1067 ug/I
Pb-Lead 1051 ug/I
Zn-Zinc 1092 ug/I
Ag-Silver 1077 ug/I
AI -Aluminum 1105 ug/1
Be -Beryllium 1012 ug/1
Ca -Calcium 916 mgn
Co -Cobalt 1037 ug/1
Fe -Iron 1045 ug/I
Li-Lithlum 1132 ug/I
Mg -Magnesium 927 mg/1
Mn-Manganese 1055 ug/1
Na-Sodium 929 mg/1
Arsenic:Total 1002 ug/I
Se -Selenium 1147 ug/1
Hg-Mercury 71900 ug/1
Organochlorine Pesticides
Organophosphorus Pesticides
Acid Herbicides
Base/ Neutral Extractable Organics
Acid Extractable Organics
Purgeable Organics (VOA bottle reg'd)
Phytoplankton
Sampling Point %
Conductance at 25 C
Water Temperature (C)
D.O. mg/1
pH
Alkalinity
Acidity
Air Temperature (C)
PH 8.3 pH 4.5
pH 4.5 pH 8.3
D
® G
2
94
10
300 .
400 •
82244 431
82243 82242
20
Salinity %
Precipitlon On/day)
Cloud Cover %
Wind Direction (Deg)
Stream Flow Severity
Turbidity Severity
Wind Velocity M/H
Mean Stream Depth ft.
Stream Width ft
48P
#5
36
1351
1350
35
64
4
DMI/Revised 10/86

Rr' i)E`iR/DWQ Chemistry Laboratory
Report to: )ample Anomaly Report (SAR)
Lab Number:°, Sample ID: 2 Z
Station Location: f-r!i 4'4- County: -- k% Region: .�
St 'e Tyl — �� ,�,,a� Priority: �i Collector: /r, �iDiL�
Date collected: _�/ _/ D Date received: Date analyzed: / '
Affected Parameter(s): �%t0
Analytical Area (check one):
�! WCH ❑ METALS
❑ NUT ❑ MICRO
The following anomalies occurred (check all that apply):
❑ Samples
❑ Improper container used
❑ VOA vials with headspaee
❑ Sulfide samples with headspace
❑ Samples not received, but listed on fieldsheet
❑ Samples received, but not listed on fieldsheet
U A•tislabcicd as to tests, preservatives, etc.
❑ Holding time expired
❑ Prior to receipt in lab
❑ After receipt in lab
❑ Insufficient quantity for analysis
❑ Sample exhibits gross non -homogeneity
❑ Sample not chemically preserved properly
❑ pH out of range (record p1I):
❑ Improper chemical
❑ Residual chlorine present in sample
❑ Color interference
] Heavy emulsion formed during extraction
❑ Sample bottle broken in lab - no reportable results
❑ Other (specify):
Corrective Action:
❑ VOA
❑ PEST
❑ SVOA
a Quality Control
❑ Instrument failure — no reportable results
❑ Analyst error — no reporable results
❑ Surrogates
❑ None added
❑ Recovery outside acceptance limits
❑ Spike tecovcry
❑ None added
❑ Recovery outside acceptance limits
❑ Failed to meet criteria for precision
❑ Internal standards
❑ Blank contamination
QC data reported outside of controls (i.e. QCS, LCS)
❑ Incorrect procedure used
❑ SOP intentionally modified with QA and Branch Head
approval
❑ Invalid instrument calibration
❑ Elevated detection limits due to:
❑ Insufficient sample volume
❑ Samples were rejected by DWQ Lab. Authorized by: Date:
❑ Accepted and analyzed after notifying the collector or contact person and determining that another sample could not be secured.
❑ Sample(s) on hold until:
a Sample reported with qualification. Data qualification code used:
❑ Other (explain):
Notification Required (circle one)?
Person Contacted:
L ad Chemist Review (initial):
810CHENI
L METALS
Branch Head Review (initi
QA/QC Review
QA\F0cros\L31) rMtorylSAR
Yes No
Date: / r' /—�
Form completed by:ZAA�kDate:
❑ PEST
❑ VOA
❑ SVOA
Logged into database by (initia .
l0l.J�'0 t dbs
;/6

DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NCO025135
ant Faciht .Marie: Huffman Finishing Company, Inc.
P.O. Box 170 Granite Falls, N.C. 28630
Facility"Address 4919 Hickory Boulevard
Per::mitted Flow"- 0.250 MGD
T` e of Vvaste Industrial and Domestic
Facilat l?ermrt ;Status"" " "" Renewal
Facile Class�catzori".... II
Cbun. vi Caldwell
Catawba River
Asheville
Stream Classcation
WS-IV CA
US,GS Topo Q,tiad
D13SW/Granite Falls,
N.C.
...
No
Perrhxt i?Vriter
Jackie Nowell
Suhbas�n
03-08-32
"_ .
D"ate: ";=
June 5, 2001
Drama "e":Area, mil ""
1090
Summer 7Q10 (cfs)
40 (min. inst.
Release)
i�e�t
P � i �t
Waiter 7Q 10 (cfs)
NA
b,,.$�
"
�.
A vera e. Flocnr " cfs
NA
0.96
Prin SIC Code A..=
2252
SUMMARY OF FACILITY INFORMATION AND WASTELOAD ALLOCATION
Huffman Finishing Inc. is a textile plant that manufactures hosiery and has. requested renewal
of existing NPDES permit. Applicable effluent guidelines are 40 CFR 410.52 (Subpart E, Knit
Fabric). The facility has a design flow of 0.250 MGD and its wastewater is 95% textile dye and
bleach process and 5% domestic. The plant discharges into the Catawba River (Lake Hickory),
approximately 2.5 miles below Rhodhiss Dam. This segment of the Catawba River (Lake
Hickory) is a class WS-IV CA waterbody, in CTB32 subbasin. The relocation for direct
discharge into Lake Hickory was effective April 1, 1997. The outfall is approximately one mile
(-6000 ft.) downstream of the water supply intake for the City of Hickory. Prior to relocation,
Huffman Finishing discharged into a small tributary to the Catawba River. Previous permits
had effluent pages for both locations. This renewal will have limits and monitoring
requirements for the Catawba River (Lake Hickory) location only.
The Catawba River (Lake Hickory) is not listed on North Carolina's 2000 303(d) list.
The use support rating for this segment (from Rhodhiss Dam to U. S. Highway 321) is fully
supporting.
Existing Effluent Limits for Huffman Finishine Inc.
At the Catawba River (Lake Hickory) discharge point
Qw = 0.250 MGD
BOD5 = 68.5 lbs/day (mo. avg.); 135.8 lbs/day (da. max.)
COD = 790.0 lbs/day (mo. avg.); 1581.8 lbs/day (da. max.)
TSS = 290.0 lbs/day (mo. avg.); 578.7 lbs/day (da. max.)
Sulfides = 2.6 lbs/day (mo. avg.); 5.3 lbs/day (da. max.)
Chromium = 1.3 lbs/day (mo. avg.); 2.6 lbs/day (da. max.)
Phenols = 20.0 µg/l (daily max.)
Antimony = 1.46 mg/l
Fecal Coliform = 200/ 100ml (mo. avg.); 400/ 100ml (da. max.);
pH = 6-9 SU
Monthly monitoring for NH3, nickel, silver, TP and TN.
Twice monthly monitoring for total residual chlorine.
Huffman Finishing Inc. Fact Sheet
NPDES Renewal
Page 1

Puarterly monitoring for arsenic, barium, cadmium, chloride, copper, cyanide, fluoride, and
lead.
Acute Toxicity (Daphnid 48 hour) LC50 @ 96%; March June September December
DEVELOPMENT OF EFFLUENT GUIDELINES:
Applicable effluent guidelines are 40 CFR 410.52 (Subpart E, Knit Fabric)
Developed BPT limits using year 2000 production values of 25812 pounds for daily maximum
value or 25.8 #/ 1000 lbs; monthly avg. value of 25340 pounds or 25.3 #/ 1000lbs. (monthly
avg. value derived by using highest monthly production value for past three years of 557,485
pounds per day/ 22 days of production in June 2000). Pounds of production for 1998, 1999,
and 2000 was provided by Huffman Finishing.
New effluent BPT guidelines developed were:
BOD5 = 2.5 * 25.3 = 63.2 lbs/day (mo. avg.);
BOD5 = 5.0 * 25.8 = 129 lbs/day (da. max.)
Must add guidelines for sanitary wastewater for BOD5 Huffman Finishing has 5% sanitary
wastewater and 95% industrial wastewater. Avg. wasteflow for 2000 was 0.1445 MGD, 5% _
0.007225 MGD
BOD5 = 30 mg/l * 8.34 * 0.007225 MGD = 1.8 lbs/day (mo. avg.);
BOD5 = 45 mg/1 * 8.34 * 0.007225 MGD = 2.7 lbs/day (da. max.)
BOD5 = 63.2 + 1.8 = 65 lbs/day (mo. avg.);
BOD5 = 129 + 2.7 = 131.7 lbs/day (da. max.)
COD = 30 * 25.3 = 759 lbs/day (mo. avg.);
COD = 60 * 25.8 = 1548 lbs/day (da. max.)
TSS = 10.9 * 25.3 = 275.8 lbs/day (mo. avg.);
TSS = 21.8 * 25.8 = 562.4 lbs/dap (da. max.)
Must add guidelines for sanitary wastewater for TSS Huffman Finishing has 5% sanitary
wastewater and 95% industrial wastewater. Avg. wasteflow for 2000 was 0.1445 MGD, 5% _
0.007225 MGD
TSS = 30 mg/1 * 8.34 * 0.007225 MGD = 1.8 lbs/day (mo. avg.);
TSS = 45 mg/1 * 8.34 * 0.007225 MGD = 2.7 lbs/day (da. max.)
TSS = 275.8 + 1.8 = 277.6 lbs/day (mo. avg.);
TSS = 562.4 + 2.7 = 565.1 lbs/day (da. max.)
Sulfides = 0.1 * 25.3 = 2.5 lbs/day (mo. avg.);
Sulfides = 0.2 * 25.8 = 5.2 lbs/day (da. max.)
Chromium = 0.05 * 25.3 = 1.3 lbs/day (mo. avg.);
Chromium = 0.1 * 25.8 = 2.6 lbs/day (da. max.)
Phenols = 0.05 * 25.3 = 1.3 lbs/day (mo. avg.);
Phenols = 0.1 * 25.8 = 2.6 lbs/day (da. max.)
1.3 lbs/day 18.3410.250 = 0.623 mg/1 or 623 ug/l
2.6 lbs/day /8.3410.250 = 1.247 mg/1 or 1247 ug/1
Allowable concentration of Phenols = 20.0 µg/1 (daily max.) - based on protection of water
quality standard ***Will recommend WQ based limit for phenols = 20 ug/1 instead of
effluent guideline
REASONABLE POTENTIAL ANALYSIS:
Analysis was performed on 1999 and 2000 data, antimony, arsenic, barium, cadmium,
chloride, copper, cyanide, fluoride, lead, nickel, silver, zinc and phenols. Results indicated that
only a nickel limit was needed based on maximum predicted concentration of 3650 ug/1 was
greater than the allowable concentration Of 2605 ug/l. All other parameters maximum
predicted values were below the allowable concentrations and no limits are needed.
1) Will recommend antimony limit of 1.46 mg/l be deleted based on data submitted.
Reviewed 125 observations with only 7 values with detectable values.. None exceeded
Huffman Finishing Inc. Fact Sheet
NPDES Renewal
Page 2

5)
allowable concentration and maximum predicted values were less than the
owable concentration. Recommend quarterly monitoring for antimony.
11 recommend continued quarterly monitoring for arsenic, barium, cadmium,
(oride, copper, cyanide, fluoride, .and lead.
commend that silver be monitored quarterly instead of monthly.
commend that nickel limit of 261 ug/l 1EPA's Y2 FAV) be added to permit.
aluation of effluent data had most values below detection level, however there was
..__e reported value of 500 ug/1. RPA calculated that the maxpredicted value of 3605
ug/l was greater than the allowable concentration of 2605 ug/l. Based on DWQ
procedure of limits and monitoring for cyanide and metals (memo April 28, 1999)
because the allowable concentration of 2605 ug/1 is greater than the Y2 FAV, will
recommend Y2 FAV as the daily maximum limit so that acute toxicity can be
protected instream.
Recommend continuation of phenols limit of 20 ug/l. The phenols limit is water
quality based and was the limit at Huffman's old discharge point (UT Catawba River).
Upon relocation to the current discharge point directly into Lake Hickory, the limit
was maintained based on an agreement between DWQ and the Division of
Environmental Health (DEH). There are two municipal water intakes located just
downstream of Huffman's discharge. DEH believes special consideration is needed
because of the complex hydraulics of Lake Hickory during various flow conditions
and the uncertain impacts this may have on the two downstream intakes.
TOXICITY TESTING:
Current Requirement: Acute Toxicity (Daphnid 48 hour) LC50 @ 96%; March June September
December
Recommended Requirement: Chronic Toxicity (Ceriodaphnia) 6 , 0.96%; March June
September December per DWQ memo (August 1999) - per Whole Effluent. Toxicity permit
limits and monitoring requirements. If facility's IWC > 0.25%, the facility will perform
the Chronic Whole Effluent Toxicity Test Procedure or subsequent versions on a quarterly
basis. The limit will be stated as "shall at no time exhibit observable inhibition of
reproduction or significant mortality" at the effluent concentration equivalent to the
facility's IWC.
Huffman had a toxicity problem in 1996 with seven FAILs of the limit. In 1997, there were four
(4) PASS, two (2) FAILs and one "no report". Improvement started in July 1997 with no more
FAILs until March 1999 which was followed by eight PASSes. In March 2001, there was a bad
test.
COMPLIANCE SUMMARY:
January through March 2001, Avg. Qw = 0. 1197 MGD (approximately 58% of capacity),
BOD5=2.34 lbs/day, TSS=8.2 lbs/day, COD=56.5 lbs/day, TN=12.4 mg/ and TP=4.23 mg/l.
There was sulfide violation in January.
In 2000, Avg. Qw = 0. 1445 MGD (approximately 58% of capacity), BOD5=5.26 lbs/day,
TSS=12.4 lbs/day, COD=108.4 lbs/day, TN=14.3 mg/ and TP=5.17 mg/l. There was sulfide
violation in December. This was the first violation since 1998.
In 1999, Avg. Qw = 0. 156 MGD (approximately 62% of capacity), BOD5=5.21lbs/day,
TSS=15.8 lbs/day, COD=93.6 lbs/day, TN=13.8 mg/ and TP=6.72 mg/l.
In 1998, Avg. Qw = 0. 1638 MGD (approximately 65% of capacity), BOD5=6.33 lbs/day,
TSS=24.3 lbs/day, COD=143.6 lbs/day, TN=26.0 mg/ and TP=9.56 mg/l. There were four (4)
sulfide violations in June, October, November and December.
Correspondence File:
3/ 17/97 - Huffman Finishing completes extension of outfall directly to Lake Hickory
10/ 15/98 - ARO requests remission in amount of 50% of assessment as a result of factors
beyond the permittee's control - sulfide violation, sample bottle broken, average based on 3
samples instead of 4
9/ 18/98 - NOV and civil assessment-$1153.00 - sulfide violation
5/22/98 - Compliance Sampling Inspection - In compliance
Huffman Finishing Inc. Fact Sheet
NPDES Renewal
Page 3

;AM MONITORING REQUIREMENTS:
m monitoring is not required for this discharger.
PROPOSED CHANGES:
The following modifications have been made to the permit:
1. Will recommend antimony limit of 1.46 mg/1 be deleted based on data submitted.
Reviewed 125 observations with only 7 values with detectable values. No values
exceeded the allowable concentration and reasonable potential analysis (RPA)
calculated that the maximum predicted values were less than the allowable
concentration. Recommend quarterly monitoring for antimony.
2. Recommend that silver be. monitored quarterly instead of monthly. Evaluation of
effluent data had all values below detection level and RPA calculated that the max.
predicted value was less than the allowable concentration. Recommend reduction in
monitoring frequency from monthly monitoring to quarterly monitoring for silver.
3. Recommend that nickel limit of 261 ug/1 (EPA's Y2 FAV) be added to permit.
Evaluation of effluent data had most values below detection level, however there was
one reported value of 500 ug/l. RPA calculated that the max. predicted value of 3605
ug/1 was greater than the allowable concentration of 2605 ug/l. Based on DWQ
procedure of limits and monitoring for cyanide and metals (memo April 28, 1999)
because the allowable concentration of 2605 ug/1 is greater than the y2 FAV, will
recommend y2 FAV as the daily maximum limit so that acute toxicity can be
protected instream. Recommend a nickel limit be added to the permit and be
monitored weekly.
4. Recommend modification of limits for BOD5, TSS, COD, and sulfide based on updated
calculation of these limits from Applicable effluent guidelines are 40 CFR 410.52
(Subpart E, Knit Fabric). Modified limits are as follows and Huffman should be able
comply with limits, these limits are only slightly less than the existing limits and
existing effluent data indicates that Huffman is discharging well below the permitted
limits for BOD5, TSS, and COD. See effluent guidelines section of factsheet for actual
calculation.
BOD5 = 65 lbs/day (mo. avg.);
BOD5 = 131.7 lbs/day (da. max.)
COD = 759 lbs/day (mo. avg.);
COD = 1548 lbs/day (da. max.)
TSS = 275.8 + 1.8 = 277.6 lbs/day (mo. avg.);
TSS = 562.4 + 2.7 = 565.1 lbs/day (da. max.)
Sulfides = 0.1 * 25.3 = 2.5 lbs/day (mo. avg.);
Sulfides = 0.2 * 25.8 = 5.2 lbs/day (da. max.)
PROPOSED SCHEDULE FOR PERMIT ISSUANCE:
Draft Permit to Public Notice: 0611312001
Permit Scheduled to Issue: 0810612001
STATE CONTACT:
If you have any questions on any of the above information or on the attached permit, please
contact Jackie Nowell at [phone] ext. 512.
�`l c DATE:
uffman Finishing Inc Fct Sheet
NPDES Renewal
Page 4

NAME:
NPDES SUPERVISOR COMMENT:
NAME:
DATE:
Huffman Finishing Inc. Fact Sheet
NPDES Renewal
Page 5

6/7/01
TOXICANT ANALYSIS
acility Name
huffman finishing
NPDES #
NC0025135
Qw (MGD)
0.25
7Q90s (cfs)
40
/WC (%)
0.96
c'ving Stream
catawba Make hickory
Stream Class
WS-IV CA
FINAL RESULTS
Antimony
ax. Pred Cw
189
ug/
Allowable Cw
1459.2
ug/
Max. Value
135
Arsenic
ax. Pred Cw
222
ug/
Allowable Cw
5211.3
ug/
Max. Value
30
Barium
ax. Pred Cw
65
ug/
Allowable Cw
104225.8
ig/
Max. Value
26
Cadmium
ax. Pred Cw
29.4
ug/
Allowable Cw
208.5
ug/
Max. Value
6
Chloride
ax. Pred Cw
1080000
ug/
Allowable Cw
26056451.6
ug/
Max. Value
432000
Copper
ax. Pred Cw
237.6
ug/
Allowable Cw
729.6
ug/
Max. Value
Cyanide
132
ax. Pred Cw
2.5
ug/
Allowable Cw
521.1
ug/
Max. Value
2.5
Fluoride
ax. Pred Cw
2550
ug/
Allowable Cw
187606.5
ug/
Max. Value
1700
Lead
ax. Pred Cw
18.75
ug/
Allowable Cw
2605.6
ug/
Max. Value
7.5
N!Sh
a xPx�dy w"
' �3650
ug
Allowable Cw
2605.6
ug/
Max. Value
500
Silver
ax. Pred Cw
3.3
ug/
Allowable Cw
6.3
ug/
Max. Value
3
Zinc
ax. Pred Cw
1204.2
ug/
Allowable Cw
5211.3
ug/
Max. Value
669
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TOXICANT ANALYSIS
arameter=
Antimony
P
Standard =
14
Ng/I
n
BDL=1/2DL
tual Data
RESULTS
1/00 1
12.5
<25
Std Dev.
12.552441
2
12.5
<25
Mean
14.856
31
12.5
<25
C.V.
0.84494083
4
12.5
<25
5
12.5
<25
6
12.5
<25
Mult Factoi
1.4
7
12.5
<25
Max. Value
135
Ng/
8
12.5
<25
Max. Pred
189
ug/
9
12.5
<25
Allowable
1459.16
Ng/
101
12.5
<25
11
12.5
<25
12
12.5
<25
13
12.5
<25
14
12.5
<25
15
12.5
<25
16
12.5
<25
171
12.5
<25
18
12.5
<25
19
12.5
<25
20
12.5
<25
21
12.5
<25
22
12.5
<25
23
12.5
<25
24
12.5
<25
2512.5
<25
26
12.5
<25
27
12.5
<25
28
12.5
<25
29
12.5
<25
30
12.5
<25
31
12.5
<25
32
12.5
<25
33
12.5
<25
34
12.5
<25
35
12.5
<25
36
12.5
<25
37
12.5
<25
38
12.5
<25
39
12.5
<25
40
12.5
<25
41
12.5
<25
42
12.5
<25
43
12.5
<25
44
12.5
<25
45
12.5
<25
46
12.5
<25
47
12.5
<25
48
12.5
<25
49
12.5
<25
50
12.5
<25
511
12.5
<25
52
12.5
<25
12/99 51
12.5
<25
54
12.5
<25
55
12.5
<25
56
12.5
<25
57
12.5
<25
581
12.5
<25
59
12.5
<25
60
12.5
<25
61
12.5
<25
62
12.5
<25
63
12.5
<25
64
12.5
<25
651
12.5
<25
66
12.5
<25
67
12.5
<25
68
12.5
<25
69
12.5
<25
70
12.5
<25
71
12.5
<25
721
12.5
1 <25
6/7/01

TOXICANT ANALYSIS
snrot

15
16
17
18
19
20
21
30
':Standard =
n
1
2
3
4
5
6
1::,7
I 8
I 9
10
11
12
13
14
15
16
17
n
22
23
24
25
26
27
28
29
TOXICANT ANALYSIS
A
1
4
1
<2
4
5
1
<2
5
6
1
<2
Mult Facto
4.9
6
7
1
<2
Max. Value
6
Ng/1':' 7
6
6
Max. Pred
29.4
ug/f; 8
9
1
<2
Allowable G
208.45
Ng/I 9
10
1
<2
10
11
1
<2
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
33
34
34
35
35
36
36
37
37
;i 38
38
39
39
40
40
1080000
6/7/01

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TOXICANT ANALYSIS
ameter=
Phenols
andard =
1
Ng/l
n
DL=1/2D
ctual Data
RESULTS
1
2.5
<5
Std Dev.
0
2
2.5
<5
Mean
2.5
3
2.5
<5
C.V.
0
4
2.5
<5
5
2.5
<5
6
2.5
<5
Mult Facto,
1
7
2.5
<5
Max. ValuE
2.5
Ng/I
8
2.51
<5
Max. Pred
2.5
Ng/l
9
2.5
<5
Allowable
C, 104.23
Ng/I
10
2.5
<5
11
2.5
<5
12
2.5
<5
13
2.5
<5
14
2.5
<5
15
2.5
<5
16
2.5
1 <5
17
2.5
<5
18
2.5
<5
19
2.5
<5
20
2.5
<5
21
2.5
<5
22
2.5
<5
23
2.5
<5
24
2.5
<5
25
2.5
<5
26
2.5
<5
27
2.5
<5
28
2.5
<5
29
2.5
<5
30
2.5
<5
31
2.5
<5
32
2.5
<5
33
2.5
<5
34
2.5
<5
35
2.6
<5
36
2.5
<5
37
2.5
<5
38
2.5
<5
39
2.5
<5
40
2.51
<5
41
2.5
<5
42
2.5
<5
43
2.5
<5
44
2.5
<5
45
2.5
<5
46
47
48
49
50
617101

Lee T. Huffman
Huffman Finishing, Inc.
Post Office Box 170
Granite Falls, NC
Dear Permittee:
Michael F. Easley
Governor
®"A
NCDENT William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
28630
May 13, 2004
Subject: Renewal Notice
NPDES Permit NCO025135
Huffman Finishing
Caldwell County
Your NPDES permit expires on March 31, 2005. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e))
regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If
you have already mailed your renewal application, you may disregard this notice.
To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than October 2,
2004. Failure to request renewal by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed
depending upon the delinquency of the request.
If any wastewater discharge will occur after March 31, 2005, the current permit must be renewed. Discharge of
wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater
may be assessed civil penalties of up to $25,000 per day.
If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact Vanessa Manuel of the
Division's Compliance Enforcement Unit at [phone], extension 532. You may also contact the Asheville Regional Office
at [phone] to begin the rescission process.
Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with
the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed
below.
cc: Central Files
Asheville Regional Office, Water Quality Section
NPDES File
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
VISIT US ON THE INTERNET @ http://h2o.enr.state.ne.us/NPDES
Sincerely,
Charles H. Weaver, Jr.
NPDES Unit
D�CE��I
i
n M AY 2 0 2004
WATER QUALITY SECTION
A1c ;-v!i.LF ?:EGION' I OFFIC'
919 733-5083, extension 511 (fax) 919 733-0719-
e-mail: [e-mail]

NPDES Permit NCO025135
Huffman Finishing
Caldwell County
The following items are REQUIRED for all renewal packages:
❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since
issuance of the last permit. Submit one signed original and two copies.
❑ The completed application form (copy attached), signed by the permittee or an Authorized
Representative. Submit one signed original and two copies.
❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares
the renewal package, written documentation must be provided showing the authority delegated to any
such Authorized Representative (see Part II.B.11.b of the existing NPDES permit).
❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other
solids) generated during wastewater treatment are handled and disposed. If your facility has no such
plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed
original and two copies.
The following items must be submitted by any Municipal or Industrial facilities discharging
process wastewater:
Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal
Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a
Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21.
The above requirement does NOT apply to privately owned facilities treating 100%
domestic wastewater, or facilities which discharge non process wastewater (cooling
water, Filter backwash, etc.)
PLEASE NOTE:
Due to a change in fees effective January 1, 1999, there is no renewal fee required with your
application package.
Send the completed renewal package to:
Charles H. Weaver
NC DENR / Water Quality / NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Lk

Michael F. Easley
Governor
co �
May 15, 2001
Mr. Lee Huffman
Huffman Finishing Corporation
P.O. Box 170
Granite Falls, N.C. 28630
Subject: Acute Toxicity Testing
Huffman Finishing
NCO025135
Caldwell County
Mr. Huffman:
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
Kerr T. Stevens
Division of Water Quality
My staff has reviewed Huffman Finishing's 3/14/2001 acute toxicity report for plant effluent. Upon review of the
AT-1 form, we noted the facility's instream waste concentration(IWC) was not included in the series of dilutions set up for
this test. As per Huffman Finishing's NPDES permit modification requirement effective September 20, 1995, an acute LC50
test is to be conducted quarterly at an effluent percentage of 96%. The AT-1 form indicates that the correct test was
conducted, but the highest concentration that was set up was 90%. Therefore, we have recorded the 3/14/2001test as invalid.
If an LC50>90% was submitted on Huffman Finishing's monthly monitoring reports (DMR) for March 14, 2001, we
remind you that the DMR submitted to the Division's Central Files must be amended. The effluent DMR facility information
must be completely filled out (at the top of the sheet), and the form should have "CORRECTED COPY" written or typed at
the top. The parameter code (TAA3B) of your particular toxicity test should be re-entered in an appropriate column with a
brief explanation that the test was not suitable as performed.
Please be aware of language present in your permit requirement that states, "Failure to achieve test conditions as
specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall
constitute an invalid test and will require immediate retesting (within 30 days of the initial monitoring event). Failure to
submit suitable test results will constitute noncompliance with monitoring requirements." Our office realizes that a toxicity
test cannot be conducted in April; therefore, we will expect the next test to be conducted in May and again in June as per your
permit requirement.
If you have any questions regarding test protocols, you are encouraged to call me or Kristie Robeson at (919) 733-
2136.
cc: -Forrest4NO(Llf11lt11M1 �_
Sidney Champion -Research and Analytical Labs, Inc.
Central Files
Sincerely,
2ivV\ ��w 4",
w Matt Matthews, Supervisor
Aquatic Toxicology Unit
NCDEF7R
Customer Service
1 800 623-7748
Environmental Sciences Branch 1621 Mail Service Center Raleigh, NC 27699-1621 [phone]

Fateof forth Carolina
Department of ]Environment
and Natural Resources
Asheville Regional Office
James B. Runt, Jr., Governor
Bill Dolman, Secretary
Derr T. Stevens, Director
Division of Water Quality
WATER QUALITY SECTION
December 27, 2000
Mr. Lee T. Huffman
Huffman Finishing Company
Post Office Box 1.70
Granite Falls, North Carolina 28630
w
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Compliance Sampling Inspection
Status: In Compliance
Huffman Finishing Company
NPDES Permit Number NCO025135
Caldwell County
Dear Mr. Huffman:
The Division of Water Quality 'inspected Huffman Finishing
Company's wastewater treatment plant on September 13, 2000.
Observations made and samples collected revealed the plant to be
operating in compliance with limitations and requirements contained in
its permit.
The inspection report and sampling results are attached.
Apologies for the untimeliness of this report, but results from the
Central Laboratory were.delayed. The treatment plant appeared to be
well operated and adequately maintained.Please contact me at
telephone number 828-251-6208 if there are questions or matters with
which I could be of help.
Sincerely,
/e 14-,�Cf
James R. Reid
Environmental Engineer
Enclosure
xc: Shuford Wise
Maurice Horsey, EPA
59 Woodfin Place, Asheville North Carolina 28801 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper -

_A1111111116 .
United States tilvironmental Protection Agency
Form Approved
Washington, D.C. 20460
OMB
No. 2040-0003
..._ PA PAP ®ES Compliance Inspection Report
Approval Expires 7-31-85
Section A: National Data System Coding
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN I 2 51 3 1 NCO025135 Ill 12 000913 17 18 LS
19 LS1 20 12 1
Remarks
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIlI
' Reserved Facility Evaluation Rating BI QA
Reserved " LL
67 l� 69 70 14 I 71 I (\J I 72 � N � . 73 74
u
75 80
Section B: Facility Date
slame and Location of Facility Inspected
Entry Time
Permit Effective Date
iuffman Finishing Co
11:00 am
950801
JS Highway 321 Southeast of
Exit Time/Date
Permit Expiration Date
.;ranite Fads, NC
12:15 pm
000531
,lame(s) of On -Site Representative(s)/Title(s)
Phone No(s)
ihuford Wise, ORC
828-396-7111
Jame, Address of Responsible Official
Title
"ee Huffman
Owner
Phone No.
Contacted
828-396-1741
No
ection C: Areas Evaluated During Inspection CODES S - Satisfactory M - Marginal U - Unsatisfactory.
N - Not evaluated/Not applicable
S
Permit
Records/Reports
Facility Site Review
S
Flow Measurement
Laboratory
Effluent/Receiving Waters
N
Pretreatment
Compliance Schedules
Self -Monitoring Program
S
Operations &Maintenance
Sludge Disposal
Other:
S
N
N
S
S
S
S
Section D: Summary of Findings/Comments (Attach additional sheets if necessary)
IUFFMAN FINISHING 09/13/00 INSPECTION SAMPLING RESULTS
'arameter Units Permit Limit Sample Result
low MGD 0.250 (mo av) 0.214
'SOD pounds/day 68.5 7.8
:OD pounds/day 790 150
'SS pounds/day 290 12
ecal Coliform counts/100 ml 200 < 2
iH 6-9 std units 7.5
ulfides pounds/day 2.6 < 0.18
:hromium pounds/day 1.3 0.1
'henols ug/l 20 6
Lntimony mg/I 1.46 (da max) < 10 ug/1
4ame(s) and Sigmtpre() of Inspector(s)
R. Reid
Agency/Office/Telephone
Date
3mes
bWQ/ARO 828-251-6208
ignature of Rev(ewer
Agency/Office
Date
DWQ/ARO 828-251-6208
Regulatory Office Use Only

CO11N-1Y
CALDWELL
RIVER BASIN:
REPORTTO
ARO Regional Office
Other :
COLLECTOR(S) :
REID
Estimated DOD Range:
Seed:
Chlorinated:
ion N
-
Date Begin (yy/mm/dd)
20000912
BOD 310 mg/L
COD High 340 m /L
COD Low 335 mg/L
Coliform: MF Fecal 31616 /100ml
Coliform: MF Total 31504 /100ml
Coliform: tube Fecal 31615 /100ml
Coliform: Fecal Strep 31673 /100ml
Residue: Total 500 mg/L
Volatile 505 mg/L
Fixed 510 mg/L
Residue: Suspended 530 mg/L
Volatile 535 mg/L
Fixed 540 m /L
H 403 units
Aciditv to pli 4.5 436 mg/L
Acidity to PH 8.3 435 mg/L
Alkalinity to p1l 8.3 415 m /L
Alkalinity to pH 4.5 410 m !L
TOC 680 mg/L
Turbidity 76 NTU
Coliform Total Tube ' /100 mis
COMMENTS :
DIVISION OF WATER QUALITY
Chemistry Laboratory Report / Water Quality
PRIORITY
W❑ SAMPLE PE
AMBIENT
QA
STREAM
X❑ EFFLUENT
X❑ COMPLIANCE
CHAIN OF CUSTODY
LAKE
INFLUENT
EMERGENCY
VISITID
ESTUARY
El
.
Station Location: HUFFMAN
Remarks:
Dale End (yy/mm/dd)
Time Begin
Time End
Depth - DM, DB, DBAI
Value Type - A, II, L
0730
0.2
Chloride 940 m /L
Clil a: Tri 32217 ug/L
Chi a: Corr 32209 . ug/L
Pheophytin a 32213 u /L
Color: True 80 C.U.
Color. (H) 83 pH= C.U.
Color: pH 7.6 82 C.U.
Cyanide 720 mg/L
Fluoride 951 mg/L
Formaldehyde 71830 m /L
Grease and Oils 556 m /L
Hardness Total900 nt /L
Specific Cond. 95
MBAS 38260
x
gug�L
Phenols 32730 6Sulfate
945
x
Sulfide 745 <0
Boron
Tannin & Lignin ug/L
Hexavalent Chromium ug/L
NH3 as N 610 m /L
TKN an N 625 to /L
NO2 plus NO3 as N 630 m /L
P: Total as P 665 m /L
PO4 as P 70507 mg/L
P: Dissolved as P 666 m /L
K-Potassium Sb<10 mg/L
Cd-Cadmium 1027 ug/L
x
Cr-Chromium:Total1034 56 ug/L
Cu- Copper 1042 ug/L
Ni-Nicke11067 u /L
Pb- Lead 1051 u /L
Zn- Zinc 1092 ug/L
V-Vanadium u /L
Ag-Silver 1077 ug/L
AI -Aluminum 1105 ug/L
Be- Beryllium 1012 ug/L
Ca- Calcium 916 mg/L
Co- Cobalt 1037 ug/L
Fe- Iron 1045 u /L
Lab Number :
YW7508
Date Received:
9/15/2000
Time Received:
8:00 AM
Received By
JG
Data eleased :
��IZg
AR
Date Reported:
11 /27/2000
Composite-T, S, B I Sample Type
Li -Lithium 1132 ug/L
Mg- Magnesium 927 m /L
Mn-Manganese 1055 u /L
Na- Sodium 929 m /L
Arsenic:Total1002 ug/L
Se -Selenium 1147 ug/L
H - Mercury 71900 u /L
Ba_Barium ug/L
Organochlorine Pesticides
Organo hos horns Pesticides
Acid Herbicides
Base/Neutral&.Acid Extractable Organics
TPH Diesel Range
Pur cable Organics (VOA bottle rcq'd)
TPH Gasoline Range
TPH/BTEX Gasoline Range
Phyto lankton

UN OF ENVIRONMENTAL
MANAGEMENT
TY
WATER QUALITY FIELD -LAB FORM (DM1)
For Lab Use ONLY
BASIN
PRIORITY
SAMPLE TYPE
Lab Number
_ ��
REPORT TO- AHO FRO MRO RRO WaRO
AT BM
Wino WSRp TS
❑AMBIENT 1:1Qp
❑
Date Received: J Time:
Other
COMPLIANCE ❑ CHAIN
STREAM /� EFFLUENT
❑ LAKE ❑ INFLUENT
From: B -Courier-H nd Del
Rec'�ENTRY
Shipped by; Bus Courier,, taff Other
OF CUSTODY
❑EMERGENCY
❑ESTUARY
DAT
CK•
COLLECTOR(S)• �r F�
DATE REPORTED:
Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus
STATION LOCATION:
Seed:
Yes No ❑ Chlorinated: Ye No ❑ REMARKS: /
9 ✓�''��, J /
Station
�`-
Begin
Date (yy/ra
O9 m/dd)
� O
Time Be in
g
pr
Date End
Time
End
Dept M B DBM
Valu YPQ
Co
/
(% �O
n
!/
��
�6
A H
L
site
Sam Type
1
BODS 310
mg/1
,
T S B
C G GNXX
2
COD High 340
Chloride 940
mg/I
NH3 as N 610
mg/1
LI-Lithium
mg/1
Chi a: TO 32217
ug/I
TKN as N 625
11 2
ug/I
3
COD Low 335
mg/I
Chi a: Corr 32209
mgn
Mg -Magnesium 927
mg/I
4
Coliform: MF Fecal 31616
/loom!
Pheophytin a 32213
ug/1
NO2 plus NO3 as N 630
mgn.
Mn Manganese 1055
ug/I
5
Coliform: MF Total 31504
/100m1
Color: True 80
u9/1
P: Total as P 665
mg/I
Na-Sodium 929
mg/I
Coliform: Tube Fecal 31615
/loom!
Color:(pH ) 83
Pt -Co
PO4 as P 70507
mgA
Arsenic:Total 1002
ug/I
7
Coliform: Fecal Strep 31673
/loom]
Color: pH 7.6 82
ADMl
P: Dissolved as P 666
mgA
Se -Selenium 1147
ug/I
8
Residue: Total 500
mg/1
Cyanide 720
ADMI
Hg-Mercury 71900
ug/1
9
Volatile 505
mg/1
Fluoride 951
mg/1
CdCadmium 1027
ugA
Organochlorine Pesticides
10
Fixed 510
mg/1
Formaldehyde 71880
mg/I
Cr-Chromium.-Total
ugn
Organo PhrorusPestkkles
11
Residue: Suspended 530
mg/I
Cu-Co Peer 1042
ug/I
mg/1
Grease and Oils 556
mg/I
Ni-Nickel 1067
12
Volatile 535
m9/1
Hardness Total goo
ug/I
Acid Herbicides
13
Fixed 540
mg/I
Specific Cond. 95
mg/I
Pb-Lead 1051
ug/I
14
pH 403
units
MBAS 38260
uMhos/cm
mg/1
Zn-Zinc 1092
f�
ug/12
Base/ Neutral Extractable Organics
15
Acidity to PH 4.5 436
mg/1
X
Phenols 32730
ug/1 Ai
//%j��/ �'ltJN U
Acid Extractable Organics
16
Acidity to ptf 8.3 435
mg/1
Sulfate 945
Y`
Ag-Silver 1077
°g/1
17
Y
Alkalinity to pH 8.3 415
mg/1
�
Sulfide 745
mgn
rng/1
Al-Aluminum 1105
Re-Roruni.... rni�
u9/1
Purgeable Organics (VOA bottle reg'd)
18 Alkalinity to pH 4.5 410 mg/I
19 TOC 680 mg/I
20 Turbidity 76 NTU
Sampling Point %
Conductance at 25 C
Water Temperature (C)
D.O. mgA
PH
2
94
10
300 1•
400
Salinity %
Precipition On/day)
Cloud Cover %
Wind Directh
480
45
32 136
Phytoplankton
Alkalinity Acidit
PH 8.3 PH 4.5 y Air Temperature (C)
PH 4.5 pH 8.3
' 82244 431 82243
82242 20
n (Deg) Stream7711
Turbidity Severity Wind Velocity M/H can Stream Depth ft. Stream Width ft
1351 350 35 64 4

1J1V161VN .VF ENVIRONMENTAL MANAGEMENT WATER QUALITY For Lab Use ONLY
COUNTY L�,iQG
FIELD -A- 0 FORM (DM1)
�
PRIORITY
SAMPLE
RIVER BASINS--,,�
TYPE
REPORT TARO FRO hiRO RRO WaRO W1RO WSRO TS
AT
❑AMBIENT
❑ QA
❑ STREAM
f�i
EFFLUENT
BPf
Other
jj�
19COMPLIANCE
❑ CHAIN
❑ LAKE
❑
INFLUENT
Shipped by: Bus Courier, Staff, then
❑EMERGENCY
OF CUSTODY
❑ESTUARY
COLLECTOR(S): /'?P
Lab Number:
o ga q
Date Received:
C� - /,} -00 Time: ' �1
Rec'd by:
From: Bus-Courle Hand Del
DATA ENTRY BY:
CK:
DATE REPORTED:
�' o! D G
Estimated BOD Range: 0-5/5-25/25-65/40-130 or 100 plus STATION LOCATION: V^N�,
Seed: Yea l Flo ❑ Chlorinated: Yc� No ❑ REMARKS: � 6-41q-a �'I 0/ )
Station{ / \_ -Date, Begin (yy/mm/dd) ITime Begin Date End
9 f Time End Depth M B DBI Vai ype C osite S Type
(/ �) / •` 1/ C) H L c 7TS B G GNXX
1
nVUa Ulu (/ mg/I
r
,l
COD High 340 mg/I
3
COD Low 335 mg/I
4
Collform: MF Fecal 31616 /10071
5
Collform: MF Total 31504 /100ml
6
Colfform: Tube Fecal 31615 /100m1
7
Collform: Fecal Strep 31673 /100m1
8
Residue: Total 500 mg/I
9
Volatile 505 mg/l
10
Fixed 510 mg/1
11
12
\)
j�
Residue: Suspended 530 7 mg/1
Volatile 535 mg/1
13
Fixed 540 mg/I
14
pli 403 units
15
Acidity to pH 4.5 436 mg/I
16
Acidity to pH 8.3 435 mg/I
fl7
Alkalinity to pH 8.3 415 mg/l
18
19
Alkalinity to pH 4.5 410 mg/1
TOC 680 mg/I
201
1
Turbidity 76 NTU
Chloride 940 mg/1
Chi a: TO 32217 ug/1
Chi a: Corr 32209 ug/l
Pheophytin a 32213 ug/I
Color: True 80 Pt -Co
Color -(pH ) 83 ADMI
Color: pH 7.6 82 ADMI
Cyanide 720 mg/1
Fluoride 951 mg/1
Formaldehyde 71880 mg/t
Grease and Oils 556 mg/l
Hardness Total goo mg/1
Spec[ flc Cond. 95
uMhos/cm?
MBAS 38260 mg/l
Phenols '32730 ug/1
Sulfate 945 In
Sulfide 745
NH3 as N 610 rngA
TKN as N 625 mg/I
NO2 plus NO3 as N 630 mg/I
P: Total as P 665 mg/I
PO4 as P 70507 mgA
P: Dissolved as P 666 mg/I
CdCadmium 1027 ugA
Cr-Chromfum:Total1034 ugA
CuCopper 1042 ug/I
NI -Nickel 1067 ug/1
Pb-Lead 1051 ugA
Zn-Zinc 1092 ug/I
A9 liver 1077
AI -Aluminum 1105
Be -Beryllium 1012 ug'/I ;i
Ca -Calcium 916 mgA"'
Co,C.o6alt 1037 ` ug/l
Fe-Irbt►,'1045
Li -Lithium 1132 ug/I
Mg-Magneslum 927 mg/I
Mn-Manganese 1055 ug/I
Na-Sodlum 929 mgA
Arsenic -.Total 1002 ug/1
Se-Selenlum 1147 ug/I
Hg-Mercury 71900 ug/1
Organochlorine Pesticides
Organophosphorus Pesticides
Acid Herbicides
Base/ Neutral Extractable Organics
Acid Extractable Organics
Purgeable Organics (VOA bottle reg'd)
4�
i
r'-f
Phytoplankton
Sampling Pohl %
Conductance at 25 C
Water Temperature (C)
D.O. mgA
PH
V
Alkalis yi
PH 8.3 PH 4.. s ...v;;pii
Acidity
4 5 pH 8.3
Air Temperature (C)
2
94
10
300 .
400 1 0
82244 431
82243 182242
20
Salinity %
Precipition an/day)
Cloud Cover %
Wind Direction (Deg)
Stream Flow Severity Turbidity everity
Wind Velocity M/H can Stream Depth ft.
Stream Width fL
480
45
32
36
1351 1350
35 64 14

State of North Caro
Department of Environment
and Natural Resources
Division of Wafer Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
NC ENR-
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
May 5, 2000
Mr. Lee Huffman
Huffman Finishing Corporation
P.O. Box 170
Granite Falls, N.C. 28630
Subject: Notice of Deficiency/Wrong Test Type'
�. �i�.N Testing
5135
L' C�al�1 �erl Co:,
I
r
Mr. Huffman:
My staff has received and reviewed Huffman Finishing's 3/20/2000 effluent toxicity report form. During
review of the AT-2 form, it was noted that this test was conducted as a 24 hour pass/fail acute toxicity test. Huffman
Finishing's NPDES permit effective 8/1/95 requires that a 48 hour LC50 acute toxicity test be performed.
This letter is to inform you that we have recorded this toxicity test as reported,, but future toxicity testing
should be conducted according to your NPDES permit so that the data will be accepted by this office. Toxicity self -
monitoring test results are to be submitted to the Environmental Sciences Branch on a completed AT-1 form.
If you have any questions regarding this matter,. you are encouraged to call me or Kristie Robeson at (919)
733-2.136.
Sincerely,
Matt Matthews, Supervisor
Aquatic Toxicology Unit
cc: Forrest Westall=ARO
Sidney Champion -Research and Analytical gabs, Inc.
Central Files
Environmental Sciences Branch 1621 Mail Service Center
Telephone [phone]
An Equal Opportunity Affirmative Action Employer
• Raleigh, North Carolina 27699-1621
FAX # [phone]
50% recycled/10 % post consumer paper

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mr. Lee Huffman
Huffman Finishing Corporation
PO Box 170
Granite Falls, North Carolina 28630
SUBJECT: NOTICE OF DEFICIENCY
Effluent Toxicity Testing
j; NPDES Permit No. NCO025135
Huffman Finishing WWTP
Caldwell County
Dear Mr. Huffman:
1 � •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
March 17, 2000
This is to inform you that the Environmental Sciences Branch of the Division of Water Quality has not
received your quarterly toxicity monitoring report for December 1999. This is in violation of Title 15A of the North
Carolina Administrative Code, Chapter 2, Subchapter 213, Section .0506 (a)(1)(A) which states that "monthly
monitoring reports shall be filed no later than 30 days after the end of the reporting period for which the report is
made."
Information contained on your DMR indicates that a toxicity test was conducted during the month of
December; however, an Aquatic Toxicity Test Form was not submitted to the Environmental Sciences Branch. To
prevent further action, please submit an original toxicity self -monitoring report form by April 10, 2000 or notify this
office of any problem which may have prevented the report from being received on time. Failure to submit the
December 1999 test form by the date specified above will result in the issuance of a Notice of Violation. Additional
reporting and/or monitoring violations within a twelve (12) month period may subject you to a civil penalty
assessment.
Attached to this correspondence is a one page summary of important toxicity monitoring and reporting
requirements. Please read this summary page and if you have any questions concerning this notice or any aspect of
your toxicity testing requirement please contact Kevin Bowden at [phone].
Sincerely,
Jimmie verton
rstant Water Quality Section Chief
for Environmental Sciences
cc: xrest V 7esta4tte ill'e' egignalaOffrces
Keith Haynes -Asheville Regional Office
Aquatic Toxicology Unit Files
Central Files
Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621
Telenhons 919-73:1-9960 FAX 4� 733-9P55)
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post consurner oaoer

7i]
n�
WHOLE EFFLUENT TOXICITY MONITORING AND REPORTING INFORMATION
➢ The following items are provided in an effort to assist you with identifying critical and sometimes overlooked toxicity
testing and reporting information. Please take time to review this information. The items below do not address or include
all the toxicity testing and reporting requirements contained in your NPDES permit. If you should have any questions
about your toxicity testing requirement, please contact Mr. Kevin Bowden with the Aquatic Toxicology Unit at (919) 733-
2136 or another Unit representative at the same number.
➢ The permittee is responsible for ensuring that toxicity testing is conducted according to the permit requirement and that
toxicity report forms are appropriately filed.
➢ The reporting of whole effluent toxicity testing data is a dual requirement. All toxicity test results must be entered (with the
appropriate parameter code) on your monthly Discharge Monitoring Report which is submitted to:
North Carolina Division of Water Quality
Central Files
1617 Mail Service Center
Raleigh, NC 27699-1617
IN ADI1TTrp.r
Toxicity test data (original "AT" form) must be submitted to the following address:
North Carolina Division of Water Quality
�. Environmental Sciences Branch
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
➢ Toxicity test results shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the
reporting period (eg, January test result is due by the end of February).
➢ Toxicity test condition language contained in your NPDES permit may require use of multiple concentration toxicity testing
upon failure of any single quarterly toxicity test. If the initial pass/fail test fails or if the chronic value is lower than the
permit limit, then at least two multiple concentration toxicity tests (one per month) will be conducted over the following two
months. As many analyses as can be completed will be accepted. If your NPDES permit does not require use of multiple
concentration toxicity testing upon failure of any single quarterly test, you may choose to conduct either single
concentration toxicity testing or multiple concentration toxicity testing per the Division's WET enforcement initiatives
effective July 1, 1999. Follow-up multiple concentration toxicity testing will influence the Division's enforcement
response.
➢ Toxicity testing months are specified by the NPDES Permit, except for NPDES Permits which contain episodic toxicity
monitoring requirements (eg, if the testing months specified in your NPDES permit are March, June, September, and
December, then toxicity testing must be conducted during these months).
➢ If your NPDES Permit specifies episodic monitoring and your facility does not have a discharge from January 1-June 30,
then you must provide written notification to the Environmental Sciences Branch by June 30 that a discharge did not occur
during the first six months of the calendar year.
➢ If you receive notification from your contract laboratory that a test was invalidated, you should immediately notify the
Environmental Sciences Branch at [phone] and provide written documentation indicating why the test was
invalidated and the date when follow-up testing will occur.
➢ If your facility is required to conduct toxicity testing during a month in which no discharge occurs, you should complete the
information block located at the top of the AT form indicating the facility name, permit number, pipe number, county and
the month/year of the subject report. You should also write "No Flow" on the AT form, sign the form and submit following
normal procedures.
➢ The Aquatic Toxicity Test forms shall be signed by the facility's Operator in Responsible Charge (ORC) except for facilities
which have not received a facility classification. In these cases, a duly authorized facility representative must sign the AT
form. The AT form must also be signed by the performing lab supervisor.
To determine if your AT test forms were received on time by the Division of Water Quality, may consider submitting
your toxicity test results certified mail. return receipt requested to the ilrivlrorimcntal Sciences Branch.

r
Pat McCrory
��� ' r'' � ' �` ` Skvarla, III
Secretary
_Attu: Lee T.
r u, Mftnan ��
PO Box 170 _ � Cft<
Granite Falls. /
- - — --- — - Subject: Aclrntow edgement of Permit Renewal
P9 ez025}i35
Caldwell County
Dear Mr. Huf&nan:
The NPDES Unit received your permit renewal application on July 14, 2014. A member of the
NPDES Unit will review your application. They will contact you if additional information is required to
complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days
before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact,er e'
eh av(919)807-6393.
Sincerely,
W re.i-, Tkt f &ro(
Wren Thedford
Wastewater Branch
cc: Central Files
.Ashes��lle Regional�Officed
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] Fax: [phone]/Customer Service: 1-877-623-6748
Internet:: www.ncwater.ora
�`��E i 1rf EL
pivision Ot 4eYttter f3asourCG>i
JUL 1 6 2014
Water MOW Regional OP6-M, tf03-1-6
Asheville Recror,a} C:>`i •t'.- --- ---
An Equal OpportunitylA native Action Employer

.' Iffompau
C?®st Office Box 770
Pa nife oFa ffi, dVotflz Ifa tolaha 28630
oq70, 2014
N.C. DENR/DWQ NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Subject: Renewal of NPDES Permit NCO025135
Huffman Finishing Company WWTP
Granite Falls, Caldwell County
RECEIVEDIDENR/DWR
JUL 14 2014
Water Quality
Permitting Section
Attached please find the following items for your review and consideration in renewal of the
Subject NPDES Permit number NC0025135.
1. One signed original and two copies of Completed EPA Form 3510-1.
2. One Signed original and two copies of completed EPA application Form 3510-2C.
3. Three (3) copies of the Priority Pollutant Analysis by R&A Laboratories.
4. Three (3) copies of Mercury Analysis by GEL Laboratories LLC.
5. A corrected facility location map. (The map in the current NPDES Permit is incorrect)
6. A narrative description of the Sludge Management Plan.
7. A schematic of water supply and wastewater (Process and Sanitary) flows for Huffman
Finishing Company.
8. A flow schematic of the Huffman Finishing Company Wastewater Treatment Plant.
If you require additional information to process this permit application or if I can be of any further
assistance please let me know. My telephone number is [phone], Fax number [phone],
and email address [e-mail]
SinP:�
Lee T. Huffman
Manager
Enclosures:
QIViSi on r f'oso:, r399
J U L 1 6 2014

^ s� (hint or type in the unshaded areas only
(fill-in areas are spaced for elite tvpe. i.e.. 12 characters/inch). For Approved. OMB No. 2040-0086. Approval expires 5-31-92
FORM
U.S. ENVIRONMENTAL PROTECTION AGENCY
I. EPA I.D. NUMBER
GENERAL INFORMATION
^EPA
F
T,A o'
Consolidated Permits Program
1
2 13 14 1s
GENERAL
Read the "General Instructions" before startin
LABEL ITEMS
GENERAL INSTRUCTIONS
If a preprinted label has been provided,
I. EPA I.D. NUMBER
affix it in the designated space. Review the
information if it is
-Huffman Finishing Company
III. FACILITY NAME
, carefully; any of .
incorrect cross through it and enter the
correct data in the appropriate fill-in area
Post,office Box 17O
below. Also,, if any of thepa rinted data is
absent, (the area to' the left of the label
V. FACILITY. Granite Falls North Carolina 28.630.
�
se provide itin that should
sppeai) please
appear) please provide it in the proper fill -
MAILING LIST . 4919 Hickory Boulevard (Caldwell County) .
in.arears) below. If the label is complete.
and correct you need not complete Items
Southeast of Granite Falls,. NC
I, III, V; and VI(except'Vl-B which must be
completed' regardless). Complete all items
VI. FACILITY
if no label. has. been roved. Refer to the
LOCATION
instructions for :detailed item 'descriptions
and foe the.leggal authorization under which
this data is -collected.
II. POLLUTANT CHARACTERISTICS.
INSTRUCTIONS: Complete A through J to determine whether. you :need to.submit any permit application. -forms
to the EPA. If you answer "yes" to any
questions, you must submit this form and the supplemental from listed. in the,parenthesis.following the .question:
Mark ."X' in the.box in the third column if
the supplemental form is attached. If you. answer "no" to -each question,.you; need: not. submit any:of'thesei.forms:
You may answer "no" if your. activity is
excluded from permit re uirements• see Section C of the instructions. See also Section D of the instructions
for definitions of bold-faced terms.
MARK''XI
.. ... . .. ... ... .
MARK'W.
SPECIFIC QUESTIONS
SPECIFIC QUESTIONS
YES
NO
FORM
YES
NO FORM
ATTACHED
-
ATTACHED
A. Is this facility a publicly owned treatment works
B. Does or will this. facility- (either existing or
which .results in a. discharge to waters of the
❑
®
❑
proposed). include.:. a , concentrated . animal
❑
® ❑
U.S.? (FORM 2A)
feeding operation': . or aquatic animal
production. facility. which results. in a discharge
to.waters Of the;U.S.? (FORM 2B)
16
17
18
19
20 21,
C. Is this . facility which currently results in .
®
❑
®
D. is this proposal facility (other than those described
discharges :to waters . of.'the .U.S: other than
in A or.B: above) which will result in a discharge,
those described in A or B above? FORM' 2C
22
23
.24
to waters of the U.&? FORM 2D
25
.26 1 27
E. Does. or will this facility treat, store, or.dispose of
F. Do you or will you inject: at this facility industrial or
hazardous wastes? (FORM 3)
❑
®
❑
municipal effluent below the ,lowermost..stratum.
❑
® E]containing,
within one quartermile of the well
bore, underground sources of drinking water?
28
29
30
.(FORM 4) "
31
32 33
G. Do you or will you inject at this facility any
H...Doyou or will you inject at this facility fluids for
produced water other fluids which .are brought to
the surface in connection with conventional oil or
❑
®
❑
special processes such as mining -of suffer by the
Frasch process; solution mining of minerals, in.
❑
® ❑
natural gas production, inject fluids used for
situ combustion of:fossil fuel, or recovery.of
enhanced recovery of oil or natural gas, or inject.
geothermal energyT(FORM 4)
fluids for storage of liquid. hydrocarbons?
34
35
36
37
38 39
(FORM 4
I. Is this facility a proposed stationary source
. J.'. Is this facility a ..proposed stationary source
which is one of the 28 industrial categories listed
❑
which is NOT one of the 28 industriakcategories
® ❑
❑ ® El100
in the instructions and which will potentially. emit
listed in the instructions and .which.will potentially
tons. per year of any air pollutant regulated
emit 250 tons per: year of any air pollutant
under the Clean Air Act .and may affect or. b.e
regulated under the Clean Air Act and.may affect
•
located in an attainment area? FORM 5 40
41 42 or be located in an attainment are? FORM 5 43. 44 45
III. NAME OF.FACILITY -
c SKIP Huffman Finishing Company WWTP
15 1 16-29 -30
69
IV. FACILITY CONTACT
A. NAME &TITLE last, first; & title)
B. PHONE area code & nos
Lee Huffman, Manager
828 1396 1 1741
2
46 .48. 49 51 52 - 55
15 1 16 45
V. FACILITY MAILING ADDRESS
A. STREET OR P.O. BOX
D. ZIP CODE
28630
C
Post Office Box 170
3
15
1 16 45
B. CITY OR TOWN C; STATE'
C Granite Falls NC
4
15 1 16 . ' 40 1 1 41' - 42
47 ' S1 1
VI. FACILITY LOCATION
A. STREET, ROUTE NO. OR.OTHER SPECIFIC. IDENTIFIER
C
4919 Hickory Boulevard, Southeast of Granite Falls, NC
5
15
16 45
B. COUNTY NAME
Caldwell
46 70
C. CITY OR TOWN
D. STATE
E. ZIP CODE
F. COUNTY CODE
c
Granite Falls
NC
141
28630
�52_54
6
15
16 40
42
47 51
EPA FORM 3510-1 (5-90) CONTINUED ON REVERSE

UED FROM THE FRONT
VII. SIC CODES 4-di it, in.orderof priorit
A. FIRST B. SECOND
2390
(specify)
7
(specify)
5
iext%le
5
16 17
16 19
C. THIRD D. FOURTH -
c (specify) � (specify)
15 1 16 17 15 1 16 19
VIII.OPERATOR INFORMATION
A. NAME B. Is the name listed in. Item
c A Shuford Wise VIII-A also the owner?
8
[:]YES ® NO.
18
19 55
C. STATUS OF OPERATOR Enter the:approprWe letter into the answer box; if "Other," seci
D. PHONE area code & no.
F'= FEDERAL M = PUBLIC (otherthan federal orstate)
P
(specify)
c
$2$
396
1741
A
S = STATE 0 = OTHER (specify)
56
16 18
19 21
22 25 .
P =PRIVATE
15
E. STREET OR PO BOX
Post Office Box 170
26 55,
F. CITY OR TOWN ,
G. STATE H. ZIP CODE
IX. INDIAN LAND "
c
Granite Falls
NC 28630 Is the facility. located on Indian lands?
B
42 42 . 47' - 51 Q.YES ,. ®NO; .
15 16 40
X. EXISTING ENVIRONMENTAL PERMITS
A. NPDES (Discharges to Surface Water
D. PSD Air Emissions from Proposed Sources
8
I
NCO025135
9
N
9 P
15 16 1 17 .1 18 30
15
16
1 17
1 18 30
B. UIC (Underground Injection of Fluids
E. OTHER (specify)
(Specify)
C
T
I
c
T
8
9
U
9
15 1
16
1 17
1 18 30
15
16
1 17
1 18 30
C. RCRA Hazardous. Wastes E. OTHER (specify) (Specify)
C T
9 R 9.
15 16 17 18 30 - 15 16 17 .18..r .30
XI. MAP
Attach toahis application a topographic-map.of the area. extending to at least.one mile.beyond property boundaries. The map must
show the outline of the facility, the location, of each of its existing. and proposed intake and discharge. structures, each of its
hazardous waste, treatment, storage,. or disposal facilities, and each. well. where it. injects fluids underground. Include, all, springs,
rivers and other surface water: bodies in the tna area. See instructionsfor precise requirements.
XII. NATURE OF BUSINESS(provide a brief description)
Bleaching of Cotton and cotton/synthetic socks. Dyeing of cotton and cotton/synthetic socks
XIII..CERTIFICATION. see instructions ..
I certify underpenalty of law that! have personally.examined and am familiar.with the information submitted.in this application and
all attachments and that, based on my inquiry.of those persons immediately responsible for obtaining the information contained in
the application, I believe that, the information is true, accurate and.: complete: I. am aware that there _ are significant penalties for
submitting false information, including the possibility of fine and imprisonment
A. NAME & OFFICIAL TITLE (type or print) B. SIG ATURE
C. DATE SIGNED
Lee T Haffinan, Manager'%4
0711012014
COMMENTS.FOR.OFFICIAL USE ONLY
c
C
15
16 55
EPA FORM 3510-1 (8-90)

EPA I.D. NUMBER (copyfrom Item I oflorm l) Form Approved.
OMB No. 2040-0086.
Please print or type in the unshaded areas only. Approval expires 3-31-98.
FORM U.S. ENVIRONMENTAL PROTECTION AGENCY
FOR PERMIT TO DISCHARGE WASTEWATER
2C ��®��� EXISTING MANUFACTURING,APPLICATIOvCOMMERCIAL, MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
I. OUTFALL LOCATION
For each ouffall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A. OUTFALL NUMBER
(Iisl)
B. LATITUDE
C. LONGITUDE
I D. RECEIVING WATER (name)
1. DEG.
1 2. MIN.
3. SEC.
1. DEG.
2. MIN.
j 3. SEC.
001
35.00
45.00
34.00
81.00
23.00
48.00
Catawba River (lake Hickory)
ll. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units
labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations,
treatment units, and cuffalls. If a water balance cannot be determined (e.g., for certain mining activities), provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water,
and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if
necessary.
1. OUT-
2. OPERATION(S) CONTRIBUTING FLOW
3. TREATMENT
FALL
NO. (list)
a. OPERATION (list)
b. AVERAGE FLOW
(include units)
a. DESCRIPTION
b. LIST CODES FROM
TABLE 2C-1
001
955 Textile Dying and Finishing
0.250 MGD
Scrrening
1-T
55 Domestic
Aerated Equalization Tank
Activated Sludge
3-A
Sedimentaion Clarification
Chlorine Disinfection
2-F
Dechlorinarion
2-E
Cascade Post Aeration
Discharge To Surface Water
4-A
Aerobic Sludge Digestion
5-A
Sludge Holding Lagoon
5-T
Sludge Drying Beds
5-H
OFFICIAL USE ONLY (effluent guidelines sub -categories)
EPA Form 3510-2C (8-90) PAGE 1 of 4 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items II -A or B intermittent or seasonal?
❑ YES (complete the following table) ® NO (go to Section A
3. FREQUENCY
4. FLOW
a. DAYS PER
B. TOTAL VOLUME
2. OPERATION(s)
WEEK
b. MONTHS
a. FLOW RATE (in mgd)
(apeciifv with units)
1. OUTFALL
CONTRIBUTING FLOW
(Specify
PER YEAR
C. DURATION
1• LONG TERM
2. MAXIMUM
1. LONG TERM
2. MAXIMUM
NUMBER (list)
(list)
average)
(Speclfyaverage)
AVERAGE
DAILY
AVERAGE
DAILY
(in days)
III. PRODUCTION
A. Does an effluent guideline limitation promulgated by EPA under Section
304 of the
Clean Water
Act apply to your
facility?
© YES (complete hein III--H)
❑
NO (ga to Section
1l7
B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)?
© YES (complete pent If".) ❑ NO (go fa Section ll7
C. If you answered "yes" to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the
applicable effluent guideline, and indicate the affected outfalls.
1. AVERAGE DAILY PRODUCTION
2. AFFECTED OUTFACES
(list antjall numbers)
a. QUANTITY PER DAY
b. UNITS OF MEASURE
c . OPERATION, PRODUCT, MATERIAL, ETC.
(.rpecijy)
22,680
1000 lb.
Bleaching of cotton/synthetic socks and dyeing of
001
cotton/synthetic socks.
IV. IMPROVEMENTS
A. Are you now required
by any Federal, State or local
authority to meet any implementation schedule for the construction,
upgrading or operations of wastewater
treatment equipment or
practices or any other environmental
programs which may affect the discharges described in this application?
This includes, but is not limited to,
permit conditions, administrative
or enforcement orders,
enforcement compliance schedule letters, stipulations, court orders, and
grant or loan conditions.
YES (complete
the fallowing table)
© NO (go to !lent IV-B)
1. IDENTIFICATION OF CONDITION,
2. AFFECTED OUTFALLS
3. BRIEF DESCRIPTION OF PROJECT
4. FINAL COMPLIANCE DATE
AGREEMENT, ETC.
a. NO.
b. SOURCE OF DISCHARGE
a. REQUIRED
b. PROJECTED
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or planned schedules for
construction.
❑ MARK "X" IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3

EPA I.D. NUMBER (copyfrom Item l oJ'b'orm 1)
CONTINUED FROM PAGE 2
V. INTAKE AND EFFLUENT CHARACTERISTICS
A. B, & C: See instructions before proceeding — Complete one set of tables for each outfall —Annotate the outfall number in the space provided.
NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may be discharged
from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession.
1. POLLUTANT
2. SOURCE
1. POLLUTANT
2. SOURCE
VI. POTENTIAL DISCHARGES NOT COVERED
Is any pollutant listed in Item V-C a substance
❑ YES (list all such pollutants
BY ANALYSIS
or a component of a substance which you
below) ®
currently use or manufacture as an intermediate
NO (go to lien VI-R)
or final product or byproduct?
EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
VII. BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
© YES (identify the lest(s) and describe their purposes below) ❑ NO (go to Section Vlln
Chronic toxicity (ceriodephnia) P/F @ 0.96%, March, June, September, and December for observable inhibition of
reproduction or significant mortality to ceriodaphnia dubia at an effluent concentration of 0.96%.
i
VIII. CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
® YES (list the name, address, and telephone number oJ' and pollulanls analyzed by, ❑ NO (go to Section M
each such laboratotp or ftrnt below)
A. NAME
B. ADDRESS
C. TELEPHONE
D. POLLUTANTS ANALYZED
(area code & no.)
(list)
1. Water -Tech Laboratories
5 Pinewood Plaza
[phone]
Total Residual Chlorine,
Post Office Box 1056
BOD, COD, Ammonia Nitrogen,
Granite Falls, North Carolina 28630
Total Suspended Residue,
Fecal Coliform, Total
Nitrogen, Total Phosphorus
2. Reearch & Analytical
107 Short Street
[phone]
Total Sulfides,
Laboratories
Post Office Box 476
Total Phenolics,
Kernsville, North Carolina 27284
Total Chromium,
Total Nickel, Total Silver,
3. Gel Laboratories
2040 Savage Road
[phone]
Low level Mercury
Charleston, South Carolina 29407 "
IX. CERTIFICATION
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there
are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.
A. NAME & OFFICIAL TITLE (type or print)
B. PHONE NO. (area code & no.)
Lee T. Huffman Manager
[phone]
C. SIGNATURE, �
D. DATE SIGNED
�o��(' I
07/10/2014
EPA Form 3510-2C (8-90) v _ PAGE 4 of 4

PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this information EPA I.D. NUMBER (cop}'from !rem I ofFonn 1)
on separate sheets (use the same format) instead of completing these pages.
SEE INSTRUCTIONS.
OUTFALL NO.
V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C)
001
PART A -You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details.
3. UNITS
4. INTAKE
2. EFFLUENT
(specif},ifblank)
(option!)
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG. VALUE
a. LONGTERM
a. MAXIMUM DAILY VALUE
(ifarailable)
(ifarailable)
AVERAGE VALUE
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
1. POLLUTANT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
(1) CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
a. al Oxygen
10.2
8.68
2.33
3.99
0.42
1.61
290
MG/L
LBS
Demand
Demand (BOD)
b. Chemical Oxygen
175.9
209.9
130.8
76.4
90.6
34.8
290
MG/L
LBS
Demand(COD)
c. Total Organic Carbon
(TOC)
d. Total Suspended
Solids(TSS)
179.5
238.7
173.8
86.9
100.0
38.4
290
MG/L
LBS
e. Ammonia (as N)
0.62
0.160
0.62
0.160
0.27
0.104
28
MG/L
VALUE
VALUE
VALUE
VALUE
f. Flow
. 164
. 073
.046
362
MGD
g. Temperature
VALUE
VALUE
VALUE
VALUE
(winter)
17.0
13.9
9.7
138
°C
h. Temperature
VALUE
VALUE
VALUE
VALUE
(summer)
28.6
26.9
21.3
152
°C
MINIMUM
MAXIMUM
MINIMUM
MAXIMUM
100" "'I
i PH
6. 1
6. 3
6. 1
8. 3�
_
290
STANDARD UNITS
a '
PART B - Mark "X" in column 2-a for each pollutant you know or have reason to believe is present Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide
quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. See the instructions for additional details and requirements.
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG. VALUE
a. LONG TERM AVERAGE
AND
a
b.
a. MAXIMUM DAILY VALUE
(ifarailable)
(ifarailable)
VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifarailable)
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
a. Bromide
(24959-67-9)
b. Chlorine, Total
v
<20
<20
<20
115
UG/L
Residual
c. Color
X
d. Fecal Coliform
X
95
17
<1 . 7
290
#/100ML
e. Fluoride
(16984-48-8)
X
f. Nitrate -Nitrite
�/
X
(as M
EPA Form 3510-2C (8-90) PAGE V-1 CONTINUE ON REVERSE

ITEM V-B CONTINUED FROM FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
C. LONGTERM AVRG. VALUE
a. LONG TERM
AND
a
b
a. MAXIMUM DAILY VALUE
(ifacailoble)
(ifarailable)
AVERAGE VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
g. Nitrogen,
\ /
Total Organic (as
X
94.60
24.46
94.60
24.46
27-3
10.47
28
MG/L
LBS
N)
h. Oil and
Grease
Greas
<5.6
<5.6
<5.6
1
MG/1
i. Phosphorus
\ /
(as P),Total
X
5.64
1.46
5.64
1.46
2.67
1.02
28
MG/L
LBS
(7723-14-0)
j. Radioactivity
(1) Alpha, Total
(2) Beta, Total
`X
X
/�/`
(3) Radium,
Total
(4) Radium 226,
Total
k. Sulfate
(as SO,)
(14808-79-8)
I. Sulfide
(ass)
<0.05
<0.07
<0.06
<0.03
<0.06
<0.02
115
MG/L
LBS
M. Sulfite
(as SO.)
X
(14265-45-3)
n. Surfactants
X
o. Aluminum,
Total
X
(7429-90-5)
p. Barium, Total
\
(7440-39-3)
n
q. Boron, Total
(7440-42-8)
r. Cobalt, Total
(7440-48-4)
s. Iron, Total
�/
x
(7439-89-6)
t. Magnesium,
Total
(7439-95-4)
u. Molybdenum,
Total
x
(7439-98-7)
/�
v. Manganese,
Total
(7439-96-5)
w. Tin, Total
v
`
(7440-31-5)
x. Titanium,
Total
(7440-32-6)
EPA Form 3510-2C (8-90) PAGE V-2 CONTINUE ON PAGE V-3

EPA I.D. NUMBER (copyfromItem I of Form I) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C I 1 001
PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2o-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS
fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and nonrequired GCIMS
fractions), mark "X" in column 2-b for each pollutant you know or have reason to believe is present. Mark "X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must
provide the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See instructions for
additional details and requirements.
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONGTERM
AND
.
:TEUaTl,,,G,)
b.
c.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifm,adable)
AVERAGE VALUE
CAS NUMBER
S
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(t)
(1)
(1)
(ifavailable)
EQE
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
METALS, CYANIDE, AND TOTAL
1M.Antimony, Total
`PHEENOLS
x
, \
36
<25
<25
28
UG/L
2M. Arsenic, Total
\/
X
(7440-38-2)
3M. Beryllium, Total
(7440-41-7)
4M. Cadmium, Total
(7440-43-9)
5M.Chromium,
Total (7440-47-3)
2.840
33.790
1.120
2.776
.634
.243
110
MG L
/
LBS
6M. Copper, Total
(7440-50-8)
0.069
0.069
0.069
1
MG/L
7M. Lead, Total
�/
X
(7439-92-1)
8M. Mercury, Total
19.0
1
NG/L
(7439-97-6)
9M. Nickel, Total
(7440-02-0)
u
8.0
<5.0
<5.0
28
UG/L
10M. Selenium,
Total (7782-49-2)
11M. Silver, Total
(7440-22-4)
<5.0
<5.0
<5.0
28
UG/L
12M. Thallium,
Total (7440-28-0)
13M. Zinc, Total
(7440-66-6)
.098
1
MG/L
14M. Cyanide,
Total (57-12-5)
.005
1
MG/1
15M. Phenols,
Total
X
16. 0
10.8
1.43
115
UG/L
DIOXIN
2,3,7,8-Tetra-
DESCRIBE RESULTS
chlorodiben"
Dioxin (1764-01-6)
EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO.
a. VTIO N-
(1)
(1)
(1)
(1)
{ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
E
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION —VOLATILE COMPOUNDS
IV. Accrolein
(107-02-8)
2V. Acrylonilrile
(107-13-1)
3V.Benzene
v
(71-43-2)
Bis (Chl
\
methyn Ether
met
X
(542-88-1)
5V. Bromoform
v
(75-25-2)
Carbon
Tetrachloride
(56-23-5)
7V. Chlorobenzene
�/
x
(108-90-7)
bromomelhane
(124-48-1)
/X\
9V. Chloroethane
�/
(75-00-3)
10V. 2-Chloro-
ethylvinyl Ether
X
(110-75-8)
11V. Chloroform
(67-66-3)
12V. Dichloro-
bromomethane
(75-27-4)
13V. oro-
difluorometmethane
X
(75-71-8)
14V. 1,1-Dichloro-
�/
ethane (75-34-3)
15V. 1,2-Dichloro-
ethane (107-06-2)
16V. 1,1-Dichloro-
ethylene (75-35-4)
17V. 1.2-Dichloro-
propane (78-87-5)
chloro-
18V.prop
\
lene
propylene
(542-75-6)
/X\
19V. Ethylbenzene
�/
x
(100-41-4)
20V. Methyl
�/
Bromide (74-83-9)
21 V. Methyl
`x
y
Chloride (74-87-3)
/ \
EPA Form 3510-2C (8-90) PAGE V-4 CONTINUE ON PAGE V-5

CONTINUED FROM PAGE V-4
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifmailable)
VALUE (ifarailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
available
(f )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION —VOLATILE COMPOUNDS (continued)
22V. Methylene
\/
x
Chloride (75-09-2)
Tetrachloroethane
X
79-34-5
24V. Tetrachloro-
v
ethylene (127-18-4)
25V. Toluene
�/
x
(108-88-3)
26V. 1,2-Trans-
Dichloroethylene
` ,
X
156-60-5
27V. 1,1,1-Trichloro-
v
ethane (71-55-6)
28V. 1,1,2-Trichloro-
ethane (79-00-5)
29V Trichloro-
ethylene (79-01-6)
30V. Trichloro-
`
fluoromethane
75-69-4
/�(\
31V. Vinyl Chloride
(75-01-4)
GC/MS FRACTION —ACID COMPOUNDS
1A. 2-Chlorophenol
\/
x
(95-57-8)
2A. 2,4-Dichloro-
phenol(120-83-2)
3A. 2,4-Dimethyl-
phenol(105-67-9)
4A. 4,6-Dinitro-0-
Cresol(534-52-1)
5A. 2,4-Dinitro-
phenol (51-28-5)
6A. 2-Nitrophenol
�/
x
(88-75-5)
7A. 4-Nitrophenol
(100-02-7)
8A. P-Chloro-M-
Cresol (59-50-7)
9A. Pentachloro-
�/
phenol (87-86-5)
10A. Phenol
�/
x
(10B-95-2)
11A. 2,4,6-Trichloro-
phenol(88-OS-2)
EPA Form 3510-2C (8-90) PAGE V-5 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (opiionao
I.POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a
b
G.
a. MAXIMUM DAILY VALUE
(ifarailable)
VALUE (ifmaailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
i arailable
(J )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS
1 B. Acenaphthene
(83-32-9)
2B. Acenaphtylene
(208-96-8)
3B. Anthracene
�/
(120-12-7)
x
4B. Benzidine
�/
X
(92-87-5)
5B. Benzo (a)
Anthracene
�/
x
(56-55-3)
6B. Benzo (a)
�/
x
Pyrene (50-32-8)
78. 3,4-Benzo-
fluoranthene
(205-99-2)
8B. Benzo (gh1)
�/
x
Perylene (191-24-2)
9B. Benzo (k)
Fuuoranthene
(207-08-9)
10B. Bis (2-Chloro-
eihoxy) Methane
�/
x
(111-91-1)
11 B. Bis (2-Chloro-
eihy! Ether
�/
x
(111-44-4)
12B. Bis (2-
Chloroi.sopropyQ
Ether (102-80-1)
13B. Bis (2-Eihyl-
hexyo Phthalate
(117-81-7)
14B.4-Bromophenyl
Phenyl Ether
(101-55-3)
15B. Butyl Benzyl
�/
x
Phthalate (85-68-7)
16B. 2-Chloro-
naphthalene
u
(91-58-7)
17B. 4-Chloro-
phenyl Phenyl Ether
(7005-72-3)
18B. Chrysene
�/
x
(218-01-9)
19B. Dibenzo (a,h)
Anthracene
�/
x
(53-70-3)
20B. 1,2-Dichloro-
�/
x
benzene (95-50-1)
21 B. 1,3-Di-chloro-
�/
x
benzene (541-73-1)
EPA Form 3510-2C (8-90) PAGE V-6 CONTINUE ON PAGE V-7

CONTINUED FROM PAGE V-6
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optionan
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a,
b.
a
a. MAXIMUM DAILY VALUE
(ifarailable)
VALUE (ijavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(ijavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION (2) MASS
CONCENTRATION
(Z) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASEINEUTRAL COMPOUNDS (continuer!)
22 B. 1,4-Dichloro-
benzene(106-46-7)
23B. 3,3-Dichloro-
benzidine (91-94-1)
24B. Diethyl
Phthalate (84-66-2)
25B. Dimethyl
Phthalate
(131 -11-3)
266. Di-N-Butyl
v
Phthalate (84-74-2)
27B. 2,4-Dinitro-
toluene (121-14-2)
28B. 2,6-Dinitro-
toluene (606-20-2)
29B. Di-N-Octyl
�/
Phthalate (117-84-0)
x
306.
hydrazine (as Azo-
zine (as Azo-
_
benzene)(122-66-7)
31B. Fluoranthene
(206-44-0)
32B. Fluorene
�/
(86-73-7)
33B. Hexachloro-
benzene(118-74-1)
34B. Hexachloro-
butadiene (87-68-3)
35B. Hexachloro-
cyclopentadiene
(77-47-4)
368 Hexachloro-
ethane (67-72-1)
37B.Indeno
(1,2,3cd) Pyrene
(193-39-5)
38B.Isophorone
v
(78-59-1)
39B. Naphthalene
(91-20-3)
40B. Nitrobenzene
(98-95-3)
41B. N-Nitro-
sodimelhylamine
(62-75-9)
428. N-Nitrosodi-
N-Propylamine
(621-64-7)
EPA Form 3510-2C (8-90) PAGE V-7 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (options)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TER
AND
a
b
L.
a. MAXIMUM DAILY VALUE
(ifovailable)
VALUE (ifaroilable)
AVERAGE VALUM E
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION - BASE/NEUTRAL COMPOUNDS (continuer)
438. N-Nitro-
sodiphenylamine
(86-30-6)
44B.Phenanthrene
(85-01-8)
45B.Pyrene
(129-00-0)
468. 1,2,4-Tri-
chlorobenzene
�/
(120-82-1)
GC/MS FRACTION — PESTICIDES
1 P. Aldrin
\/
(309-00-2)
x
2P. a-BHC
\/
(319-84-6)
x
3P. (i-BHC
(319-85-7)
4P. y-BHC
(58-89-9)
5P. 6-BHC
(319-86-8)
6P. Chlordane
�/
(57-74-9)
x
7P. 4,4'-DDT
�/
x
(50-29-3)
BP. 4,4'-DDE
\/
(72-55-9)
x
9P. 4,4'-DDD
\/
(72-54-8)
x
10P. Dieldrin
(60-57-1)
11P. a-Enosulfan
(115-29-7).
12P. p-Endosulfan
\ /
(115-29-7)
n
13P. Endosulfan
Sulfate
(1031-07-8)
14P.Endrin
(72-20-8)
15P. Endrin
Aldehyde
(7421-93-4)
16P. Heptachlor
\/
x
(76-44-8)
EPA Form 3510-2C (8-90) PAGE V-8 CONTINUE ON PAGE V-9

EPA I.D. NUMBER (cop),from Item I ofForrn 1) OUTFALL NUMBER
CONTINUED FROM PAGE V-8
001
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
C. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
c.
a. MAXIMUM DAILY VALUE
(tfaradable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(t)
(1)
(1)
(1)
r available
l"f )
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — PESTICIDES (continuer,)
17P. Heptachlor
` ,
Epoxide
X
(1024-57-3)
18P. PCB-1242
\/
x
(53469-21-9)
19P. PCB-1254
\/
(11097-69-1)
x
20P. PCB-1221
(11104-28-2)
21P. PCB-1232
\/
(11141-16-5)
x
22P. PCB-1248
\�
(12672-29-6)
x
23P. PCB-1260
(11096-82-5)
24P. PCB-1016
(12674-11-2)
25P.Toxaphene
(8001-35-2)
EPA Form 3510-2C (8-90) PAGE V-9

1dfirrR6TKCH L11S•IRC.
POST OFFICE BOX 1056 • #5 PINEWOOD PLAZA DR.
GRANITE FALLS, NORTH CAROLINA 28630
[phone]
SAMPLE: Huffman Finishing COLLECTION DATE:
4/3/2014
PERMIT #: NCO025135 COLLECTION TIME:
10:00
ADDRESS: Huffman Finishing RECEIVED DATE:
4/3/2014
P.O. Box 170
RECEIVED TIME:
11:20
Granite Falls, NC 28630
REPORTED:
4/25/2014
ANALYSIS
ANALYSIS
.EFFLUENT
UNITS
DATE
ANALYST .
ppa scan
see attached
'
Mercury (low level)
see attached
NH3
<0.2
mg/L
4/9/14
jrg
TDS
3,594
mg/L
4/4/14
lag
Oil & Grease
<5.6
mg/L
4/14/14
jdg
NO2+NO3
8.80
mg/L
4/24/14
jdg
TKN
9.52
mg/L
4/24/14
jdg
T. Nitrogen
18.32
mg/L
4/24/14
jdg
T. Phosphorus
3.10
mg/L
4/24/14
jdg
LOG ID: 1404-114 REPORTED BY: NC CERTIFIED LAB # 50
fp�'. *
Tony Gragg, Lab Supervisor

WATER TECH LABORATORIES® INC
5 Pinewood Plaza DR. P.O. Box 1056 Granite Falls, N.C. 28630
[phone]
CLIENT: Huffman Finishing Company
Wastewater Treatment Plant
P.O. Box 170
Granite Falls, N.C. 28630
NPDES# NCO025135
PHONE: [phone]
TYPE SAMPLE: Wastewater
NO. LOCATIONS: 1
SAMPLER NAME: $. Wise
Sample Location
Facility Name
Sample Collection
Date Time Temp °C
Sample Type
Grab/Composite
Containers 'No.
Plastic/Glass
Analysis
Required
Effluent
04/03/14
060
3°
Composite
4
P
PPA Scan
Effluent
04/03/14
l010 a
9 0
Grab
2
P
PPA Scan
Effluent
04/03/14
! 06,�
/3. C
Grab
9
G
PPA Scan
Relinq i he
Date:
04/03/2014
Time:
d i
Receive.
Date�,
!r
Time:
J
Relinquished By:
Date:
Time:
ceived B .
Date:
Time:
Preservation:
[X] Cool 40C-[BOD,TSS] . Conductivity, MBAS, Color Alkalinity Vi,Turbidity
[X] Cool 4°C - pH<2 w/H2SO4- NH3, NO2-NO3, TKN, Oil & Grease, TOC,[COD], Hardness, Total Phosphorus, Total Phenolics
] Cool 4°C, pH<2 w/ HNO3 - Metals except Cr, VI
[ ] None - Chloride, pH, Fluoride
Other:
[X] Cool 4°C, Na2S203 - [Coliform, Bacteria]
DI Cool 40C, pH>12 w/NaOH, 0.6 gm. Ascorbic acid - Cyanide
[ ] Cool 4°C, pH>9 w/ NaOH, ZnOAc- Sulfide
V4 Per Analyzing Lab — Organics
Sample Temperature at Lab (9C ) 1' /-->

P.11'ESEA'RCh & ANALYTICAL
LAbORATOR1ES/ INC.
Q 0 Analytical/Process Consultatioru
Chemical Analysis for Selected Parameters and Water Sample Idendjkd as IIu, jfman Finch PPA Scan
(A Water Tech Labs, Ine- Project, coUected 03 April 2014)
1, Volatile Organics
Quantitation
Huffman Finish
10, Semi -volatile Organics
Quantitation
HnQman Finish
EPA Method 624
Limit
PPA Scan
Method 625
Limit
PPA Scan
Parameter
(me/L)
(m"
Parameter
(mall.)
11ne/i.)
Methylene Chloride
0.010
BQL
4-Chloro-3-methylphenoi
0.010
BQL
Trichlorofluorometbane
0.010
BQL
2-Chlompbenol
0.010
BQL
1,1-Dichloroethene
0.010
BQL
2,4-Diehlomphenol
0.010
BQL
i,l-Dichlomerhane
0.010
BQL
2,4-Dimethylphenol
0.010
BQL
Chloroform
0.010
BQL
2,4-Dinitrophenol
0.050
BQL
Carbon Tetrachloride
0.010
BQL
2-Metbyl4,6dinitrophenol
0.050
BQL
1,2-Dichloropropane
0.010
BQL
2-Nitrophenol
0.010
SQL
Trichloroethene
0.010
BQL
4-Nitrophenol
0.050
BQL
Dibromochloromethaae
0.010
BQL
Pentachlorophenol
0.050
BQL
1,1,2-Trichlomethane
0.010
BQL
Phenol
0.010
BQL
Tetrachlomethene
0.010
BQL
2,4,6-Trichlompbenol
0.010
BQL
Chloroben=e
0.010
BQL
Acenaphthene
0.010
BQL
Trams-1�2-Dichloroethene
0.010
BQL
Acenaphthylene
0.010
BQL
1,2-Dichlomethane
0.010
BQL
Anthracene
0.010
BQL
1,1,1-Trichloroethane
0.010
BQL
Benzidine
0.050
BQL
Bromodichlommethane
0.010
BQL
Benm(a)anthmcene
0.010
BQL
Cis-1,3-Dichloropropene
0.010
BQL
Benzo(a)pyrene
0.010
BQL
Benzene
0.010
BQL
Benzo(b)fluomnthene
0,010
BQL
Trans-1,3-Dichloropropene
0.010
BQL
Benzo(ghi)perylene
0.010
BQL
Bromoform
0.010
BQL
Benzo(k)fluoranthene
0.010
BQL
1,1,2,2-Tetmchlorecthane
0.010
BQL
Benzyl butyl phthalate
0.010
BQL
Toluene
0.010
BQL
Bis(2-chloroethoxy)methane
0.010
BQL
Ethyl Benme
0.010
BQL
Bis(2-chloroethyl)ether
0.010
BQL
Chlommethane
0.010
BQL
Bis(2-cblomisopropyl)ether
0.010
BQL
Bromomethane
0.010
BQL
Bis(2-ethyl-hexyl)phthalate
0.010
BQL
Vinyl Chloride
0.010
BQL
4-Bmmophmyl phenyl ether
0.010
BQL
Chloroethane
0.010
BQL
2-Chlomnaphthalene
0.010
BQL
Total Xylenes
0.010
BQL
4Chlomphenyl phenyl ether
0.010
BQL
Acrolein
0.100
BQL
Chrysene
0.010
BQL
Acrylonitrile
0.100
BQL
D%eazo(a,h)anthraeene
0.010
BQL
2-Chlotoethyl vinyl ether
0.010
BQL
1,2-Dichlorobenzene
0.010
BQL
1,3-Dichlorobenzene
0.010
BQL
Dilution Factor
I
I,4Dichlorobeazene
0.010
BQL
3,3dNcblombenudine
0.020
BQL
Ouantitation
Huffman Finish
Di-N-Butyl phthalate
0.010
BQL
Miscellaneous
Limit
PPA Sean
2,4-Dinitrotoluene
0.010
BQL
II. Parameters
(mall.)
(me/L)
2,6-Diaitrotoluene
0.010
BQL
Di-N-Octyl phthelau
0.010
BQL
Antimony, Total
0.025
BQL
Fluoranthene
0.010
BQL
Arsenic, Total
0.005
BQL
Hexachlorobenzene
0.010
BQL
Beryllium, Total
0.001
BQL
Hexachlorobutadiene
0.010
BQL
Cadmitmr, Total
0.002
BQL
Hexachlorocyclopentadiene
0.010
BQL
Chromium, Total
0.005
0.419
Hexachloroethane
0.010
BQL
Copper, Total
0.005
0.069
lndmo(1,2,3-cd) pyrene
0.010
BQL
Lead, Total
0.005
BQL
lsophorone
0.010
BQL
Nickel, Total
0.005
BQL
Naphthalene
0.010
BQL
Selenium, Total
0.005
BQL
Nitrobenzene
0.010
BQL
Silver, Total
0.005
SQL
N-Nitrosodimethylamine
0.010
BQL
Thallium, Total
0.005
BQL
N-nitrosodi-n-propylamine
0.010
BQL
Zinc, Total
0.010
0.098
N Nitrosodiphenylamine
0.010
BQL
Cyanide
0.005
0.005
Phenanthreae
0.010
BQL
Phenols
0.005
BQL
Pyreae
0.010
BQL
Hardness,Tot
1.00
49.9
1,2,4Trichlorobenzene
0.010
BQL
Diethyl phthalate
0.010
BQL
Dimethyl phthalate
0.010
BQL
Fluorene
0.010
BQL
Sample Number
782400
1;4phenylhydrazinc
0.050
BQL
Sample Date
04/03/14
Sample Time (hrs)
1000
Dilution Factor
I
Sample Number
782400
Sample Date
04/03/14
Sample Time Mrs)
1000
BQL - Below Quantitation Limits mg/L o milligrams per Liter o parts per million (ppm)

J,
GEL LABORATORIES LLC
2040 Savage Road Charleston SC 29407 - [phone] - www.gel.com
Certificate of Analysis
Company: Water Tech Laboratories
Address : P.O. Box 1056
Granite Falls, North Carolina 28630
Contact: Mr. Tony Gregg
Project: Low Level Hg
Client Sample ID:
Huffman Finishing Company
Sample ID:
347088001
Matrix:
Water
Collect Date:
03-APR-14 10:40
Receive Date:
15-APR-14
Collector:
Client
Report Date: April 29, 2014
Project: WATR00101
Client ID: WATR001
Parameter Qualifier Result DL RL Units DF Analyst Date Time Batch Method
Mercury Analysis-CVAA
EPA 1631 Low Level Mercury Analysis "As Received"
Mercury 19.0 0.200 0.500 ng/L 1 BCDI 04/28/14 1344 1381664 1
The following Analytical Methods were performed:
Method Description Analyst Comments
I EPA 1631E
Notes:
Page 3 of 10

GEL LABORATORIES LLC
2040 Savage Road Charleston SC 29407 - [phone] - www.gel.com
Certificate of Analysis
Report Date: April 29, 2014
Company: Water Tech Laboratories
Address : P.O. Box 1056
Granite Falls, North Carolina 28630
Contact: Mr. Tony Gregg
Project: Low Level Hg
Client Sample ID:
Huffman Blank Project: WATR00101
Sample ID:
347088002 Client ID: WATR001
Matrix:
BLANK
Collect Date:
03-APR-14 10:40
Receive Date:
15-APR-14
Collector:
Client
Parameter Qualifier Result DL RL Units DF Analyst Date Time Batch Method
Mercury Analysis-CVAA
EPA 1631 Low Level Mercury Analysis "As Received"
Mercury J 0.35 0.200 0.500 ng/L I BCD] 04/28/14 1318 1381664 1
The following Analytical Methods were performed:
Method Description Analyst Comments
1 EPA 1631 E
Notes:
Page 4 of 10

J • , ,
GEL LABORATORIES LLC
2040 Savage Road Charleston, SC 29407 - [phone] - www.gel.com
Water Tech Laboratories QC Sumanary
Report Date: April 29, 2014
P.O. Box 1056
Granite Falls, North Carolina
Contact: Mr. Tony Gregg
Workorder: 347088
Page 1 of 2
Parmname NOM Sample Qua] QC Units RPD% REC% Range Anlst Date Time
Metals Analysis -Mercury
Batch 1381664
QC 1203072232 LCS
Mercury 5.00 4.56 ng/L 91.3 (77%-123%) BCDI 04/28/1413:05
QC1203072225 MB
Mercury U <0.2 ng/L 04/28/1412:58
QC1203072226 347087001 MS
Mercury 15.0 5.73 19.6 ng/L 92.7 (71%-125%) 04/28/1414:09
QC1203072229 347087001 MSD
Mercury 15.0 5.73 20.2 ng/L 2.57 96.1 (0%-24%) 04/28/1414:15
Notes:
The Qualifiers in this report are defined as follows:
< Result is less than value reported
> Result is greater than value reported
E %difference of sample and SD is >10%. Sample concentration must meet flagging criteria
FB Mercury was found present at quantifiable concentrations in field blanks received with these samples. Data associated with the blank are deemed
invalid for reporting to regulatory agencies
H Analytical holding time was exceeded
J Value is estimated
N Metals --The Matrix spike sample recovery is not within specified control limits
N/A RPD or %Recovery limits do not apply.
Nl See case narrative
ND Analyte concentration is not detected above the detection limit
NJ Consult Case Narrative, Data Summary package, or Project Manager concerning this qualifier
Q One or more quality control criteria have not been met. Refer to the applicable narrative or DER.
R Sample results are rejected
U Analyte was analyzed for, but not detected above the MDL, MDA, or LOD.
X Consult Case Narrative, Data Summary package, or Project Manager concerning this qualifier
Y Other specific qualifiers were required to properly define the results. Consult case narrative.
^ RPD of sample and duplicate evaluated using +/-RL. Concentrations are <5X the RL. Qualifier Not Applicable for Radiochemistry.
h Preparation or preservation holding time was exceeded
Page 5 of 10

GEL LABORATORIES LLC
2040 Savage Road Charleston, SC 29407 - [phone] - www.gel.com
QC Summary
Workorder: 347088
Page 2 of 2
Parmname N®M Sample Qual QC Units RPD% REC% Range Anlst Date Time
N/A indicates that spike recovery limits do not apply when sample concentration exceeds spike cone. by a factor of 4 or more.
^ The Relative Percent Difference (RPD) obtained from the sample duplicate (DUP) is evaluated against the acceptance criteria when the sample is greater tlian
five times (5X) the contract required detection limit (RL). In cases where either the sample or duplicate value is less than 5X the RL, a control limit of+/- the
RL is used to evaluate the DUP result.
* Indicates that a Quality Control parameter was not within specifications.
For PS, PSD, and SDiLT results, the values listed are the measured amounts, not final concentrations.
Where the analytical method has been performed under NELAP certification, the analysis has met all of the
requirements of the NELAC standard unless qualified on the QC Summary.
Page 6 of 10

I r
L
A
Res.
4,
it I
1" ".j
it e
'z 1 0.,
•
7. 9
N
N::.
?
'N
6
Is
Facility Information
Latitude:
35045'34'! Sub -Basin:
Longitude:
81023'49'
Quad #:
D 13SW
Stream Class:
C NSW
Receiving Stream: Catawba River (Lake Hickory)
Permitted Flow: 0.250 MGD
03-08-32
if A
V,
J�
Facility
Location
no P t4
NCO025135

C.�
,CC NPDES STAFF REPORT AND RRqqM,7,ENqATPt4 Q%
o,
COUNTY Caldwell
PERMIT NUMBER NCO02513S
PART I - GENERAL INFORMATION
1. Facility and Address: Huffman Finishing Company
P.-O. Box 170
Granite Falls, N. C. 28630
2
3
4
S
Date of Investigation: July 17, 1991.
Report Prepared By: Paul R. White
Persons Contacted and Telephone Number:
Lee Huffman
704-396-1741
Directions to Site: Huffman Finishing Company is located on the
west side of Hwy 321 approximately 1.0 miles north of where Hwy
321 crosses the Catawba Rive): in southern Caldwell County.
6. Discharge•Point(s), List for all discharge points:
EXISTING PROPOSED
Latitude: 350 46' 0.5" 350 45' 34"
7
a
W
Longitude: 83.0 23' 49" 810 23' 48"
Attach a USGS map extract and indicnt-- treatment facility site and
discharge point on map.
U.S.G.S. Quad No. D 13 SW Y):S.G.S. Quad Name Granite Falls
e—
v
Sim (land available. for expansion and upgrading): Huff. man
Firri=sting owns the land behind the e><i sting WWTP which would be
available for expansion.
CD
Top(Fgraphy (relationship to flood plain included): !-dilly, slope
to 4�7/, not in flood plain.
Location of nearest dwelling: None within 500 feeL of l.he WWTP

Sludge Management Plan
Wastewater Treatment System Improvements
Huffman Finishing Company
Granite Falls, North Carolina
NPDDES Permit No. NCO025135
The Huffman Finishing Company operates the 0.25 mgd extended aeration (Oxidation
Ditch) type activated sludge plant which discharges its effluent into Catawba River (Lake
Hickory) in accordance with the requirements set forth in the NPDES Permit
NC0025135. The plant includes screening, flow equalization, extended aeration type
activated sludge system, chlorine disinfection, pre and post dechlorination, post aeration,
influent and effluent flow metering and sampling facilities, aerobic sludge
stabilization/storage facilities, and disposal of stabilized sludge by land application in
accordance with the requirements set forth in the land application of residuals (Non-503)
Permit No. WQ002431. The settled sludge from the clarifier is periodically wasted to two
(2) aerobic stabilization/storage basins for stabilization, settling and supernatant
withdrawal operations. The supernatant withdrawn is recycled back at the headwork for
reprocessing. The process of sludge wasting, stabilization, settling, and supernatant
withdrawal is repeated and the stabilized sludge is disposed of once a year by land
application at agronomic rates.
The estimated waste activated sludge quantity of 325 lbs/day (4,775 gallons/day at
specific gravity of 1.02 and 0.8 percent solids), at design conditions, will be aerobically
stabilized to comply with the Class B pathogen reduction requirement, included in item
no I.7 of the land application of residual solids Permit No. WQ002431. The Permit does
not require Vector Attraction Reduction requirements. However, the existing aerobic
sludge stabilization/storage facilities are adequately designed to comply with the Vector
Attraction Reduction requirements. The 227 lbs/day (890 gallons/day at specific gravity
of 1.02 and 3.0 percent solids) aerobically stabilized sludge will be disposed of by land
application at agronomic rates on the permitted sites, using a private contractor engaged
in sludge or residual disposal service. For disposal of the stabilized sludge by land
application, the Huffinan Finishing Company will comply with the pathogen reduction
requirement and vector attraction reduction requirement as follows:
Class B Pathogen Reduction: Compliance with the Class B pathogen reduction will be
achieved by using one of the following alternatives:
Alternative 1: Monitoring of Fecal Coliform (EPA 503.32 (b) (2)).
Alternative 2: Use of PSRP Aerobic Digestion and Lime Stabilization (EPA
503.32 (b) (3))
Vector attraction Reduction: Compliance with the vector attraction reduction will be
achieved by using one of the following options:
Option 1: Reduction of volatile solids content (EPA 503.33 (b) (1))

Option 4: Specific Oxygen Uptake Rate for aerobically digested sludge (EPA
503.33 (b) (4))
Option 6: Addition of alkali (EPA 503.33 (b) (6))
Option 9: Injection below ground (EPA 503.33 (b) (9))
Option 10: Incorporation of sludge into the soil (EPA 503.33 (b) (10))

WATER SUPPLY
0.25 MGD
0.0125 MGD
0.1425 MGD
0.095 MGD
SANITARY I SOCKS I SOCKS
FACI LI TI ES BLEACH NG DYEING
OPERATIONS OPERATIONS
0.0125 MGD 1 0.1425 MGD 1 0.095 MGD
191puelff8 o
WASTEWATER
TREATMENT
PLANT
EFFLUENT
OUTFALL 001
0.25 MGD THE
WOOTEN
WATER AND WASTEWATER FLOWS SCHEMATIC' COMPANY
HUFFMAN FINISHING COMPANY ENGINEERING
PLANNING
GRANITE FALLS=, NC ARCHITECTURE

INFLUENT
0.25 MGD
DECHLORI NAT ON
FACI LI Tl ES
- low ------------------------------------------------I
I �
I �
SCRFFN
EQUALIZATION o MGD AERATION TANK
TANK. (OXIDATION DITCH)
SLUDGE RECIRCULATION
0.25 MGD
ALTERNATE
SLUDGE
HANDLING
DECANT
0.0041 MGD
0.25 MGD 0.25 MGD CHLORINE CASCADE EFFLUENT
CLARIFIER CONTACT POST
TANK AERATION 0.25 MGD
I
SLUDGE RECIRCULATION/
WASTE PUMP STATION
CASCADE O
AERATOR
0.25 MGD
WASTE SLUDGE
0.005 MGD
EFFLUENT
0.25 MGD
AEROBIC -
SLUDGE = LAKE
DI GESTI ON
FACILITIES HICKORY=
STABILIZED
SLUDGE TO
LAND
APPLICATION
SI TES
AEROBI C 0.0009 MGD
SLUDGE
DIGESTION
FACI LI TI ES THE
WOOTEN
r'.nKAPANIV
HUFFMAN FINISHING COMPANY WWTP PROCESS SCHEMATIC
ENGINEERING
PLANNING
ARCHITECTURE

NC®ENR
North Carolina Department of Environment and
i Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
August 6, 2009
LEE HUFFMAN
MANAGER
HUFFMAN FINISHING WWTP
PO Box 170
GRANITE FALLS NC 28630
Natural Resources
Dee,Freerrlap_....
Secretary
1 D i
AUG 1 0 2009
r I i
I WATER QUALITY SECTION
ASh"VII.LE REGIONAL OFFICE
Subject: Receipt of permit renewal application
NPDES Permit NCO025135
Huffinan Finishing
Caldwell County
Dear Mr. Huffman:
The NPDES Unit received your permit renewal application on July 22, 2009. A member of the NPDES
Unit will review your application. They will contact you if additional information is required to complete your
permit renewal. You should expect to receive a draft permit approximately 30-45 days before your existing permit
expires.
If you have any additional questions concerning renewal of the subject permit, please contact Tom Belnick
at [phone].
Sincerely,
Dina Sprinkle
Point Source Branch
cc: CENTRAL FILES
Asheville Regaon_ C�ce/Surface Water Protection
NPDES Unit
Shankar R. Mistry, Ph.D., P.E., The Wooten Company, 120 North Boylan Avenue, Raleigh, NC
27603-1423
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St Raleigh, North Carolina 27604 One
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748 NorthCarolliina
Internet: www.ncwaterquality.org Natmina ii

ENGINEERING
PLANNING
ARCHITECTURE
120 North Boylan Avenue
Raleigh NC 27603-1423
919.828.0531
fax [phone]
July 20, 2009
Mrs. Dina Sprinkle
NC DENR/DWQ/Point Source Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Renewal of the NPDES Permit NCO025135
Huffinan Finishing WWTP
Granite Falls, Caldwell County
Dear Mrs. Sprinkle:
Attached please find the following items for your review and renewal of the
subject NPDES Permit No. NC0025135.
1. One signed original and two copies the completed EPA Form 3510-1.
2. One signed original and two copies of the completed EPA application
Form 3510-2C.
3. A letter showing the authority delegated to the Authorized
representative.
4. A narrative description of the Sludge Management Plan.
5. A schematic of water supply and wastewater (Process and Sanitary)
flows for the Huffman Finishing Company
6. A flow schematic of the Huffinan Finishing WWTP.
We appreciate your assistance in this matter. If you have any questions
concerning the application package or need additional information, please
call me at 919-828-0531.
Sincerely,
6-4 a, t,,, K . J-4 ems,
Shankar R. Mistry, Ph.D., P.E.
C: Mr. Lee Huffinan, Huffman Finishing
Mr. Schuford=:?Wis'.e ' ?VWT:P:Sup0'Rfr i
L-_______._- -
WATEP, CUALI T Y SECTION
ASHE\'IEEE FGIONAL E
Lli
ENR - \)V d ER QUALITY
ANT SOURCE BLANCH

Please print or type in the unshaded areas only
fillZ
iare s aced for elite t e, i.e., 12 characterslnch). For Approved. OMB No. 2040-0086. Approval expires 5-31-92
U.S. ENVIRONMENTAL PROTECTION AGENCY
GENERAL INFORMATION s. EPA I.D.UMBER
T/AL Consolidated Permits ProgramFL ITEMS Read the "General Instructions" befor-*��+%�� 1 2
I. EPA I.D. NUMBER
III. FACILITY NAME
Huffman Finishing WWTP
V. FACILITY
P.O. Box 170
MAILING LIST
Granite Falls, North Carolina 28630
VI. FACILITY
LOCATION
4919 Hickory Boulevard
Southeast of Granite Falls
13 14 15
GENERAL INSTRUCTIONS
If
affix itt inpthetdesignnated ss ce. Revlewdthe
information carefully; itp any of it is
incorrect, cross through it and enter the
correct data in the appropri
pate fill-in area
below.
sent(Ithe iaraea to theplett of the data
space lists the information that should
in arreals) (below provide
ilabeh spcomplete
and correct you need not complete Items
I, III, V, and VI (except VI-B which must be
completed regardless). Complete all items
if no label has been proved. Refer It the
instructions for detailed item descriptions
and for the legal authorization under which
this data is collected.
_�..... ..vu V'WUNILy
II. POLLUTANT CHARACTERISTICS
INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer
questions, you must submit this form the
"yes" to any
and supplemental from listed in the parenthesis following the question. Mark "X' in the box in the third column if
the supplemental form is attached. If you answer, no" to each question, you need not submit any of these forms. You "no"
excluded from permit requirements; see Section C the instructions.
may answer if your activity is
of See also,
Section D of the instructions for definitions of bold-faced
terms.
SPECIFIC QUESTIONS
MARK
"X"
SPECIFIC QUESTIONS
MARK
"X"
101
NO
FORM
ATTACHED
YES
NO
FORM
ATTACHED
A. Is this facility a publicly owned treatment works
B. Does or wilt this fiacility (either existing or
which results in a discharge to waters ,of the®
U.S.? (FORM 2A)
❑
proposed) include a concentrated animal
❑
®
❑
feeding operation or aquatic animal.
production facility which results in a discharge
C. is this` facility which currently results in
discharges to
to waters of the U.S.? (FORM 2B)
D. Is this proposal facility (other than those described
16,
®
17
❑
18
®
19
❑
20
®
21
❑
waters of the U.S. other than
those described in A or B above? FORM 2C
in A or B above) which will result in a discharge
22
23
24
25
26
27
E. Does or will this facility treat, store, or dispose of
to waters of the U.S.? FORM 2D
F: Do you or will you inject at this facility industrial or
hazardous wastes? (FORM 3)
❑
®
❑
municipal effluent below the lowermost stratum
❑
®
❑
containing; within one quarter mile of the well
bore, underground sources of drinking water?
28
29
30
(FORM 4)
31
32
33
G. Do you or will you inject at this facility any
H. Do you or will you inject at this facility fluids for
produced water other fluids which are brought to
the surface in connection with conventional oil or
❑
®
❑
special processes such as mining of suffer by the
Frasch process, solution mining of minerals, in
❑
®
❑
natural gas production, inject fluids used for
enhanced recovery of oil, or natural gas, or inject
situ combustion of fossil fuel, or recovery of
geothermal energy? (FORM 4)
fluids for storage of liquid hydrocarbons?
FORM 4
34
35
36
37
38
39
i, is. this facility a proposed stationary source
J. is this facility a proposed stationary source
which is one of the 28 industrial categories listed
in the instructions ❑ ® ❑
which is NOT one of the 28 industrial categories
❑
® ❑
and which will potentially emit
listed in the instructions and which will potentially
100 tons per year of any air pollutant regulated
emit 250 tons per year of any air pollutant
under the Clean Air Act and may affect or be
regulated under the Clean Air Act and may affect
located in an attainment area? FORM 5 40 41 42
or be located in an attainment are? FORM 5 43
1 44 45
III. NAME OF FACILITY
SSKIP Huffman Finishing WWTP
15 1 16-29 1 30
69
IV. FACILITY CONTACT
A. NAME & TITLE (last first, & title)
B. PHONE area code & no.)
2
Lee Huffman, Manager
828 396 1741
48 49 51` 52 55
15 1 16 45
V. FACILITY MAILING ADDRESS
j446
A. STREET OR P.O. BOX
D. ZIP CODE
28630
P.O. Box 170
3
15
16 45
B. CITY OR TOWN C. STATE,
c Granite Falls NC
4
15 16 40
4t 42
47 51
VI. FACILITY LOCATION
A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER
-
,
4919 Hickory Boulevard, Southeast of Granite Falls
s
15
1 16 ., _ .. 45.
B. COUNTY NAME
Caldwell
46 70 .
C. CITYOR°TOW,N . W 2
D. S TATE E ZIP CODE F. GOUNTY CODE

Please print or type in the unshaded areas only.
EPA I.D. NUMBER (copyfi-om Item I of Form 1) Form Approved.
OMB No. 2040-0086.
Approval expires 3-31-98.
FORM
2C
NPDES
U.S. ENVIRONMENTAL PROTECTION AGENCY
FOR PERMIT TO DISCHARGE WASTEWATER
42"W EPA EXISTING MANUFACTURING,vCOMMERCIAL, MINING AND SILVICULTURE OPERATIONS
Consolidated Permits Program
I. OUTFALL LOCATION
For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A. OUTFALL NUMBER
(list)
B. LATITUDE
C. LONGITUDE
D. RECEIVING WATER (name)
1. DEG.
2. MIN.
3. SEC.
1. DEG.
2. MIN.
3. SEC.
01
35
45
34
81
23
48
Catawba River (Lake Hickory)
II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units
labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations,
treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain mining activities), provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water,
and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if
necessary.
1. OUT-
2. OPERATION(S) CONTRIBUTING FLOW
3. TREATMENT
FALL
NO. (list)
a. OPERATION (list)
b. AVERAGE FLOW
(include units)
a. DESCRIPTION
b. LIST CODES FROM
TABLE 2C-1
001
955 Textile Dying and Finishing
0.250 MGD
Screening
1-T
55 Domestic
Equalization Tank
Activated Sludge
3-A
Chlorine Disinfection
2-F
Dechlorination
2-E
Cascade Type Post Aeration
Dicharge to Surface Water
4-A
Aerobic Sludge Digestion
5-A
Sludge Holding Lagoon
5-T
Sludge Gravity Thickening
5-L
Sludge Drying Beds
5-H
OFFICIAL USE ONLY (effluent guidelines sub -categories)
EPA Form 3510-2C (8-90)
PAGE 1 of 4
CONTINUE ON REVERSE

wd Ze]Lr9:I:2d .To] NI
C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items II -A or B intermittent or seasonal?
❑ YES (complete the following table) ✓❑ NO (go to Section 111)
3.FREQUENCY
4.FLOW
a. DAYS PER
B. TOTAL VOLUME
2. OPERATION(s)
WEEK
b. MONTHS
a. FLOW RATE (in mgd)
(specfy with units)
1. LONG TERM
2. MAXIMUM
1. LONG TERM
2. MAXIMUM
C. DURATION
1. OUTFALL
CONTRIBUTING FLOW
(spec.fy
PER YEAR
NUMBER (list)
(list)
average)
(specfyaverage)
AVERAGE
DAILY
AVERAGE
DAILY
(its days)
III. PRODUCTION
A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
✓❑ YES (complete Item III-B) ❑ NO (go to Section M
B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)?
❑✓ YES (complete Item III-C) ❑ NO (go to Section IV)
C. If you answered "yes" to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the
applicable effluent guideline, and indicate the affected outfalls.
1. AVERAGE DAILY PRODUCTION
2. AFFECTED OUTFALLS
(list ou fall numbers)
a. QUANTITY PER DAY
b. UNITS OF MEASURE
c. OPERATION, PRODUCT, MATERIAL, ETC.
(specify)
26.363
1000 lb
Bleaching of cotten and cotton/synthetic socks and
001
Dyeing of socks
IV. IMPROVEMENTS
A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater
treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to,
permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions.
❑ YES (complete the following table) 0 NO (go to It. IV-B)
1. IDENTIFICATION OF CONDITION,
2. AFFECTED OUTFALLS
3. BRIEF DESCRIPTION OF PROJECT
4• FINAL COMPLIANCE DATE
AGREEMENT, ETC.
a. NO.
b. SOURCE OF DISCHARGE
a. REQUIRED
b. PROJECTED
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or planned schedules for
construction.
❑ MARK "X" IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C (5-90)
PAGE 2 of 4
CONTINUE ON PAGE 3

EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE

D FROM THE FRONT
VII. BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
❑✓ YES (identify the test(s) and describe theirpurposes below) ❑ NO (go to Section Vlll)
Chrinic toxicity (Ceriodephnia) P/F @ 0.96 %, March, June, Sptember, and December for observable inhibition of
reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.96 %.
Vill. CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
YES (list the name, address, and telephone number of, and pollutants analyzed by, ❑ NO (go to Section Ll)
each such laboratory orfrrm below)
A. NAME
B. ADDRESS
C. TELEPHONE
D. POLLUTANTS ANALYZED
(area code & no.)
(list)
1. Water Tech Laboratories, Inc
5 Pnewood Plaza
828-396-4444
pH, Temp. Total Residual
P.O. Box 1056
Chlorine, BOD, Ammonia
Ganite Falls, NC 28630
Nitrogen, Total Suspended
Phone: [phone]
Residue, Fecal Coliform,
Nickel, Total Nitrogen,
Total Phosphorus, COD, Total
Sufides. Total Chromium,
Total Phenolics
2 Research and Analytical
P. 0. Box 476
336-996-2841
Priority Pollutants Scan
Laboratories2.
106 Short St.
Kernersville, NC 27284
3. Cal Laboratories, LLC
843-556-8171
Mercury
2040 Savage Road
Charleston, SC 29407
IX. CERTIFICATION
1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons
directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there
are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.
A. NAME & OFFICIAL TITLE (type or print)
B. PHONE NO. (area code & no.)
Shankar R. Mistry, Project Manager
[phone]
C. SIGNATURE
D. DATE SIGNED
45'ka t—v A,
07/17/2009
EPA Form 3510-2C (8-90)
PAGE 4 of 4

PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this information I EPA I.D. NUMBER (copyfiom Item I of Form 1)
on separate sheets (use the same format) instead of completing these pages.
SEE INSTRUCTIONS.
OUTFALL NO.
V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) 111111111
PART A -You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details.
3. UNITS
4. INTAKE
2. EFFLUENT
(speck ifblank)
(optional)
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG. VALUE
a. LONG TERM
a. MAXIMUM DAILY VALUE
(ifavailable)
(ifavailable)
AVERAGE VALUE
. .
dNOOF
. N-
aCONCE
b. NO. OF
(1)
(1)
(1)
1. POLLUTANT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
(1) CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
a. Biochemical Oxygen
53.65
55.94
11.856
12.36
6.24
4.32
148
mg/1
lbs
Demand (BOD)
b. Chemical Oxygen
217.65
190.6
251.98
132.4
89.56
62.0
148
mg/1
lbs
Demand(COD)
c. Total Organic Carbon
(TOO
d. Suspended
94.4
49.6
51.197
26.9
17.47
12.1
148
mg/1
lbs
Solids(TSS)
Solids
e. Ammonia (as N)
1.68
1.415
1.68
1.415
0.98
0.678
11
mg/1
lbs
VALUE
VALUE
VALUE
VALUE
f.Flow
0.161
0.125
0.083
242
mgd
g. Temperature
VALUE 16.7
VALUE
13.4
VALUE
11.7
148
°C
VALUE
(winter)
h. Temperature
VALUE
25.7
VALUE
24.4
VALUE
20.92
°C
VALUE
(.rummer)
MINIMUM
MAXIMUM
MINIMUM
MAXIMUMI.�
�*
i. pH
STANDARD UNITS
e i
> " a
PART B - Mark "X" in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide
quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. See the instructions for additional details and requirements.
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONGTERM AVRG. VALUE
a. LONG TERM AVERAGE
AND
a
b.
a. MAXIMUM DAILY VALUE
(ifavailable)
(ifavailable)
VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
1
1
1
1
(ifavailable)
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
a. Bromide
(24959-67-9)
b. Chlorine, Total
<20
<20
<20
48
ug/1
Residual
c. Color
X
d. Fecal Coliform
X
330
5.2
1.71
148
# / 10 0 ml
e. Fluoride
X/
1.0
mg/1
(16984-48-8)
�\
f. Nitrate -Nitrite
\/
(as M
X
EPA Form 3510-2C (8-90) PAGE V-1 CONTINUE ON REVERSE

ITEM V-B CONTINUED FROM FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONGTERM AVRG. VALUE
a. LONG TERM
AND
a
b,
a. MAXIMUM DAILY VALUE
(ifavailable)
(ifavailable)
AVERAGE VALUE
CAS NO.
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
g. Nitrogen,
\ /
Total Organic (a,
X
22.68
22.68
15.34
11
mg/1
N)
h. Oil and
Grease
i. Phosphorus
\ /
(as P),Total
X
5.64
5.64
3.31
11
mg/1
(7723-14-0)
j. Radioactivity
(1) Alpha, Total
X
(2) Beta, Total
X
(3) Radium,
Total
(4) Radium 226.
Total
k. Sulfate
(-SO,)
(14808-79-8)
I. Sulfide
X
1.57
0.72
0.45
46
lbs
(ass)
m. Sulfite
(as SOS)
(14265-45-3)
n. Surfactants
X
a. Aluminum,
Total
X
(7429-90-5)
p. Barium, Total
(7440-39-3)
q. Boron, Total
(7440-42-8)
r. Cobalt, Total
(7440-48-4)
s. Iron, Total
(7439-89-6)
t. Magnesium,
Total
(7439-95-4)
u. Molybdenum,
Total
(7439-98-7)
v. Manganese,
Total
u
(7439-96-5)
w. Tin, Total
\/
x
(7440-31-5)
x. Titanium,
Total
u
(7440-32-6)
EPA Form 3510-2C (8-90) PAGE V-2 CONTINUE ON PAGE V-3

EPA I.D. NUMBER (copyfranitenr I of Form 1) I OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C 001
PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS
fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and nonrequired GC/MS
fractions), mark "X" in column 2-b for each pollutant you know or have reason to believe is present. Mark "X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must
provide the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See instructions for
additional details and requirements.
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. 40. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
METALS, CYANIDE, AND TOTAL PHENOLS
1M.Antimony, Total
u
<25
<25
<25
5
ug/1
(7440-36-0)
/ `
2M. Arsenic, Total
(7440-38-2)
3M. Beryllium, Total
\/
X
(7440-41-7)
4M. Cadmium, Total
(744043-9)
5M. Chromium,
X
0.147
0.09
0.041
46
lb s
Total (7440-47-3)
6M. Copper, Total
u
0.051
—
—
1
Mg/1
(7440-50-8)
7M. Lead, Total
(7439-92-1)
8M. Mercury, Total
\/
X
(7439-97-6)
9M. Nickel, Total
u
<10
<10
<4.58
11
ug/1
(7440-02-0)
10M.Selenium,
X
<5
<5
<5
11
ug/1
Total (7782-49-2)
11M. Silver, Total
(7440-22-4)
12M. Thallium,
Total (7440-28-0)
13M. Zinc, Total
X
0.059
—
—
1
mg/1
(7440-66-6)
14M. Cyanide,
0.006
—
—
1
mg/1
Total (57-12-5)
15M.Phenols,
u
32.0
11.8
6.51
46
ug/1
Total
DIOXIN
2,3,7,8-Tetra-
DESCRIBE RESULTS
chlorodibenzo-P-
Dioxin (1764-01-6)
EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b,
C.
a. MAXIMUM DAILY VALUE
(ijavailable)
VALUE (iJavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(i%available)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION —VOLATILE COMPOUNDS
1V. Accrolein
�/
(107-02-8)
2V. Acrylonilrile
\/
x
(107-13-1)
3V.Benzene
\/
(71-43-2)
x
4V. Bis (Chl
\ /
methyl) Ether
(542-88-1)
/X\
5V. Bromoform
\/
x
(75-25-2)
Carbon Tetrachloride
Tetrachloride
'
X
(56-23-5)
7V. Chlorobenzene
(108-90-7)
bromomethane
(124-48-1 )
/X\
9V. Chloroethane
�/
(75-00-3)
10V 2-Chloro-
ethylvinyl Ether
X
(110-75-8)
11V. Chloroform
v
(67-66-3)
12V. Dichloro-
bromomethane
(75-27-4)
13V. Dichloro-
difluoromethane
,
X
(75-71-8)
14V. 1,1-Dichloro-
�/
ethane (75-34-3)
15V. 1,2-Dichloro-
ethane (107-06-2)
16V. 1,1-Dichloro-
ethylene (75-35-4)
17V. 1,2-Dichloro-
propane (78-87-5)
18V. 1,3-Dichloro-
\ /
propylene
(542-75-6)
/X\
19V. Ethylbenzene
�/
(100-41-4)
/\
20V. Methyl
X.
Bromide (74-83-9)
21V. Methyl
`
X
Chloride (74-87-3)
EPA Form 3510-2C (8-90) PAGE V-4 CONTINUE ON PAGE V-5

CONTINUED FROM PAGE V-4
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
c.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION 1
(2) MASS
ANALYSES
GC/MS FRACTION —VOLATILE COMPOUNDS (continues!)
22V. Methylene
Chloride (75-09-2)
23V. 1, loroe
TeVachloroethane
` ,
X
79-34-5
24V. Tetrachloro-
ethylene (127-18-4)
25V. Toluene
(108-88-3)
26V.1,2-Trans-
` /
Dichloroelhylene
X
156-60-5
27V. 1,1,1-Trichloro-
�/
ethane (71-55-6)
28V. 1,1,2-Trichloro-
ethane (79-00-5)
29V Trichloro-
ethylene (79-01-6)
30V. Trichloro-
`
fluoromethane
75-694
/X\
31V. Vinyl Chloride
�/
(75-01 3)
GC/MS FRACTION —ACID COMPOUNDS
1A. 2-Chlorophenol
�/
x
(95-57-8)
2A. 2,4-Dichloro-
phenol(120-83-2)
3A. 2,4-Dimethyl-
phenol(105-67-9)
4A. 4,6-Dinitro-0-
Cresol (534-52-1)
5A. 2,4-Dinitro-
phenol (51-28-5)
6A. 2-Nitrophenol
(88-75-5)
7A. 4-Nitrophenol
(100-02-7)
8A. P-Chloro-M-
Cresol (59-50-7)
9A. Pentachloro-
phenol(87-86-5)
10A. Phenol
�/
(108-95-2)
11A. 2,4,6-Trichloro-
phenol(88-05-2)
EPA Form 3510-2C (8-90) PAGE V-5 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
C. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS
1 B. Acenaphthene
(83-32-9)
2B. Acenaphtylene
�/
x
(208-96-8)
3B. Anthracene
�/
(120-12-7)
x
4B. Benzidine
�/
(92-87-5)
x
58. Benzo (a)
Anthracene
(56-55-3)
6B. Benzo (a)
�/
Pyrene (50-32-8)
78.3,4-Benzo-
fluoranthene
(205-99-2)
8B. Benzo (ghi)
�/
Perylene (191-24-2)
9B. Benzo (k)
Fluoranthene
u
(207-08-9)
10B. Bis (2-Chloro-
ethoxy) Methane
(111-91-1)
11B. Bis (2-Chloro-
ethyl) Ether
�/
(111-44-4)
12B. Bis (2-
Chloroisopropyn
Ether (102-80-1)
13B. Bis (1-Ethyl-
hexyl) Phthalate
(117-81-7)
14B. 4-Bromophenyl
Phenyl Ether
(101-55-3)
15B. Butyl Benzyl
�/
x
Phthalate (85-68-7)
16B. 2-Chloro-
naphthalene
u
(91-58-7)
17B. 4-Chloro-
phenyl Phenyl Ether
(7005-72-3)
18B. Chrysene
�/
x
(218-01-9)
19B. Dibenzo (a,h)
Anthracene
(53-70-3)
20B. 1,2-Dichloro-
�/
x
benzene(95-50-1)
21 B. 1,3-Di-Chloro-
�/
x
benzene(541-73-1)
EPA Form 3510-2C (8-90) PAGE V-6 CONTINUE ON PAGE V-7

M KITINI im FRrw PAr.F V-S
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
C.
a. MAXIMUM DAILY VALUE
(ifavailable)
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
1
1
1
1
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (continued)
22B. 1,4-Dichloro-
benzene (106-46-7)
23B. 3,3-Dichloro-
benzidine (91-94-1)
24B. Diethyl
v
Phthalate (84-66-2)
Dimethyl
Phthalate
(131 -11-3)
26B. Di-N-Butyl
X
Phthalate (84-74-2)
27B. 2,4-Dinitro-
toluene (121-14-2)
28B. 2,6-Dinitro-
toluene (606-20-2)
29B. Di-N-Octyl
Phthalate (117-84-0)
30B. -
hydr zine (as Az
hydrazine (as Azo-
benzene)(122-66-7)
31B.Fluoranthene
\/
x
(206-44-0)
32B. Fluorene
(86-73-7)
33B. Hexachloro-
benzene(118-74-1)
34B. Hexachloro-
butadiene (87-68-3)
35B. Hexachloro-
cyclopentadiene
'
X
(77-47-4)
36B Hexachloro-
ethane (67-72-1)
(1,2,3-cd) Pyrene
(193-39-5)
38B. Isophorone
(78-59-1)
39B. Naphthalene
(91-20-3)
40B. Nitrobenzene
�/
(98-95-3)
41B. N-Nits
sodimethylamine
X
(62-75-9)
428. N-Nitrosodi-
N-Propylamine
(621-64-7)
EPA Form 3510-2C (8-90) PAGE V-7 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
G.
a. MAXIMUM DAILY VALUE
(ifavailable)
I
VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(ifavailable)
REQUIRED
PRESENT
ABSENT
CONCENTRATION 1
(2) MASS
CONCENTRATION
(2) MASS I
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS (continued)
43B. N-Nitro-
sodiphenylamine
(86-30-6)
44B. Phenanthrene
v
(85-01-8)
45B.Pyrene
(129-00-0)
46B. 1,2,4-Tri-
chlorobenzene
�/
(120-82-1)
GC/MS FRACTION — PESTICIDES
1 P. Aldrin
(309-00-2)
2P. a-BHC
x
(319-84-6)
�\
3P. (i-BHC
(319-85-7)
4P. y-BHC
\/
x
(58-89-9)
5P. 8-BHC
(319-86-8)
6P. Chlordane
�/
(57-74-9)
7P. 4,4'-DDT
(50-29-3)
8P. 4,4'-DDE
\/
x
(72-55-9)
9P. 4,4'-DDD
(72-5-8)
10P. Dieldrin
�/
(60-57-1)
11P. a-Enosulfan
x
(115-29-7)
�\
12P. (3-Endosulfan
(115-29-7)
13P. Endosulfan
Sulfate
(1031-07-8)
14P. Endrin
�/
(72-20-8)
15P.Endrin Aldehyde
Aldehyde
'
X
(7421-93-4)
16P. Heptachlor
(76-44-8)
EPA Form 3510-2C (8-90) PAGE V-8 CONTINUE ON PAGE V-9

EPA I.D. NUMBER (copyfrom Item I of Form 1) 1 OUTFALL NUMBER
001
CONTINUED FROM PAGE V-8
2. MARK "X"
3. EFFLUENT
4. UNITS
5. INTAKE (optional)
1. POLLUTANT
b. MAXIMUM 30 DAY VALUE
c. LONG TERM AVRG.
a. LONG TERM
AND
a.
b.
G.
a. MAXIMUM DAILY VALUE
(ifavailable)
I VALUE (ifavailable)
AVERAGE VALUE
CAS NUMBER
TESTING
BELIEVED
BELIEVED
d. NO. OF
a. CONCEN-
b. NO. OF
(1)
(1)
(1)
(1)
(r,'(available)
REQUIRED
PRESENT
ABSENT
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
CONCENTRATION
(2) MASS
ANALYSES
TRATION
b. MASS
CONCENTRATION
(2) MASS
ANALYSES
GC/MS FRACTION — PESTICIDES (continues!)
17P. Heptachlor
`
Epoxide
X
(1024-57-3)
18P. PCB-1242
(53469-21-9)
19P. PCB-1254
\/
x
(11097-69-1)
20P. PCB-1221
(11104-28-2)
21P. PCB-1232
\/
(11141-16-5)
x
22P. PCB-1248
�/
(12672-29-6)
x
23P. PCB-1260
(11096-82-5)
24P. PCB-1016
(12674-11-2)
25P.Toxaphene
\/
(8001-35-2)
x
EPA Form 3510-2C (8-90) PAGE V-9

Huffinan Finishing Company
Post Office BoX 1 W
Granite Fa((s, North Carolina 28630
Huffman Finishing Company
Wastewater Treatment Plant
NPDES # NC0025135
Statement to Delegate Authority to Authorized Representative:
Authority is hereby given to Shankar R. Mistry, Ph.D., P.E. to act as the authorized
representative for all matters that directly effect the operational, reporting, and permitting
requirements of the Huffman Finishing Company Wastewater Treatment Plant NPDES
Permit Number NC0025135.
Given This Day July 15, 2009
By Lee T. Huffman, Manager/Owner Huffinan Finishing Company
A—( 4rvw�

Sludge Management Plan
Wastewater Treatment System Improvements
Huffman Finishing Company
Granite Falls, North Carolina
NPDES Permit No. NCO025135
The Huffman Finishing Company operates the 0.25 mgd extended aeration (Oxidation
Ditch) type activated sludge plant which discharges its effluent into Catawba River (Lake
Hickory) in accordance with the requirements set forth in the NPDES Permit
NC0025135. The plant includes screening, flow equalization, extended aeration type
activated sludge system, chlorine disinfection, pre and post dechlorination, post aeration,
influent and effluent flow metering and sampling facilities, aerobic sludge
stabilization/storage facilities, and disposal of stabilized sludge by land application in
accordance with the requirements set forth in the land application of residuals (Non-503)
Permit No. WQ002431. The settled sludge from the clarifier is periodically wasted to two
(2) aerobic stabilization/storage basins for stabilization, settling and supernatant
withdrawal operations. The supernatant withdrawn is recycled back at the headwork for
reprocessing. The process of sludge wasting, stabilization, settling, and supernatant
withdrawal is repeated and the stabilized sludge is disposed of once a year by land
application at agronomic rates.
The estimated waste activated sludge quantity of 325 lbs/day (4,775 gallons/day at
specific gravity of 1.02 and 0.8 percent solids), at design conditions, will be aerobically
stabilized to comply with the Class B pathogen reduction requirement, included in item
no I.7 of the land application of residual solids Permit No. WQ002431. The Permit does
not require Vector Attraction Reduction requirements. However, the existing aerobic
sludge stabilization/storage facilities are adequately designed to comply with the Vector
Attraction Reduction requirements. The 227 lbs/day (890 gallons/day at specific gravity
of 1.02 and 3.0 percent solids) aerobically stabilized sludge will be disposed of by land
application at agronomic rates on the permitted sites, using a private contractor engaged
in sludge or residual disposal service. For disposal of the stabilized sludge by land
application, the Huffman Finishing Company will comply with the pathogen reduction
requirement and vector attraction reduction requirement as follows:
Class B Pathogen Reduction: Compliance with the Class B pathogen reduction will be
achieved by using one of the following alternatives:
Alternative 1: Monitoring of Fecal Coliform (EPA 503.32 (b) (2)).
Alternative 2: Use of PSRP Aerobic Digestion and Lime Stabilization (EPA
503.32 (b) (3))
Vector Attractions Reduction: Compliance with the vector attraction reduction will be
achieved by using one of the following options:
Option 1: Reduction of volatile solids content (EPA 503.33 (b) (1))

Option 4: Specific Oxygen Uptake Rate for aerobically digested sludge (EPA
503.33 (b) (4))
Option 6: Addition of alkali (EPA 503.33 (b) (6))
Option 9: Injection below ground (EPA 503.33 (b) (9))
Option 10: Incorporation of sludge into the soil (EPA 503.33 (b) (10))

WATER SUPPLY
0.25 MGD
0.0125 MGD 1 0.1425 MGD 1 0.095 MGD
SANI TARY SOCKS I SOCKS
FACI LI TI ES BLEACH NG DYEI NG
OPERATI ONS OPERATIONS
0.0125 MGD T 0.1425 MGD T 0.095 MGD
0.25 MGD
WASTEWATER
TREATMENT
PLANT
EFFLUENT
OUTFALL 001 1w
0.25 MGD THE
WOOTEN
WATER AND WASTEWATER FLOWS SCHEMATIC COMPANY
HUFFMAN FINISHING COMPANY ENGINEERING
PLANNING
GRANITE FALLS, NC ARCHITECTURE

DECHLORI NATI ON
FACI LI TI ES
------------
I
T
I
I
SCREEN
INFLUENT I EQUALIZATION
0.25 MGD AERATION TANK
0.25 MGD 0.25 MGD CHLORINE I
CASCADE EFFLUENT
TANK
(OXIDATION DITCH)
CLARIFIER CONTACT
POST
0.25 MGD
TANK
AERAl10N 0.25 MGD
I
SLUDGE RECIRCULATION
SLUDGE RECIRCULATION/
L - - - - - �- - -
- - WASTE PUMP STATION
0.25 MGD
CASCADE
AERATOR
O
0.25 MGD
WASTE SLUDGE
0.005 MGD
I
EFFLUENT
0.25 MGD
AEROBI C
SLUDGE = LAKE
DI GESTI ON
FACILITIES HICKORY -
ALTERNATE
SLUDGE
HANDLI NG AEROBIC
SLUDGE
DI GESTI ON
FACILITIES
0.0041 MGD
STAB] LI ZED
SLUDGE TO
LAND
APPLI CATI ON
SI TES
0.0009 MGD
HUFFMAN FINISHING COMPANY VWVTP PROCESS SCHEMATIC
1w
THE
WOOTEN
COMPANY
ENGINEERING
PLANNING
ARCHITECTURE

E N G I N E E R I N G
PLANNIIJG
ARCHITECTURE
120 North Boylan Avenue
Raleigh NC 27603-1423
919,828.0531
fax [phone]
July 21, 2009
Mrs. Dina Sprinkle
NC DENR/DWQ/Point Source Branch1��-
1617 Mail Service Center
Raleigh, NC 27699-1617
!Ill AUG 10 Z009 L�./;
Subject: Renewal of the NPDES Permit NCO025135
Huffman Finishing WWTP ! uVa TER c,;_,r, �; -- I
LIT: �GIlON�
Granite Falls, Caldwell County - '� �-'E__ I-=._�I-��Ion��,L oFFicE
_. ---- -
Dear Mrs. Sprinkle:`-_ti.r_ .... _ - - ..........
Reference -is made to the application for renewal of the NPDES Permit
NC0025135, mailed to your office on July 20, 2009. Please include the
following items in the three (3) copies of the Permit renewal application
package.
1. Three (3) copies of the Priority Pollutants Analysis by Research and
Analytical Laboratories, Inc.
2. Three (3) copies of Mercury Analysis by Gel Laboratories LLC.
3. Three (3) copies of the current NPDES Permit No. NCO025315
We appreciate -your assistance in this matter. If you have any questions
concerning the application package or need additional information, please
call me at 919-828-0531.
Sincerely,
Shankar R. Mistry, Ph.D., P.E.
C: Mr. Lee Huffman, Huffman Finishing Company
Mr. Schuford Wise, WWTP Superintendent
.F
i
J ! 2
DENR - WATER QUALITY
POINT SOURCE BRANCH

I
A
2009 14:10 336-9960326 R & A LABORATbRIES PAGE 03/04
I i
0µ.u�.r���,
R ESEARCk �l ANAIy TICA�, .. �
,r .,,��.c •
L.AWRATORiES, INC.
a : 4
,.
Anahrtl CHIROcess Consultamons
i
4i ti�iQl�L"!�. �•�
Cher cal Analysis for Se lected Parameters and Water Samples Xdend fed as ...Huffman-�Ef
'aett! PPA Scan
{A Water Tech Labs Project, collected 20 April 2009)
NiisW 4neous ant%tation Huffman -Eft'
= Lit11<it
PPA Scan
I
Parameters mSLa
Antimony 0.025
BQL 1
Arsenic 0.005
Beryllium 0,001
BQL
Cadmium 0.002
BQL j I
Chromium 0,005
0.114
copper 0.005
0.051.
Lead 0.005!
BQT..
Nickel 0.005 .
BQL
F�
sciceitmr 0.005 +
BQL
Silver 0,005 ;
BQL
lballium 0.005
BQL
zinc 0.020
0.059
Cyanide U.005
0,006
Phenols 0:0051°'
BQL
Hardnem i .0 ..
70.0
s
Sample Number
643771
Sample Date
04/20/09
Sample Time
i
101. S
SQL = Below Quantitation Limits
mg/L = milligrams per Liter = parts per million (pp

F/13/2009I
14:10 336-9960326
R ESEARCk & ANA YTkAt
UbowoRIE5? 1114CO
AnOtOCa1/proce-% COnsUjtC lOns
. themical Analysic jor Sainted Parameters and W4rer Samples ldexO
Volatile, Or'pnics
EPA Method 9160 B
eul
Methylene Chloride
0'010
RQL
71richlamflnoromo4mnc
0.005
BQL
I,1•Dlehlamtdwe
0.005
SQL
1,1.Dlchlomet1mc
0.005
BQL
chloroform
OADS
0.0
Carrban Tetrmhltnidc
01010
BQI.
1,2-Dichloroprop-
0.005
BQL
ltichlorocthenc
OA05
RQL
DiNvniochlommotimm
0.005
BQi..
2-TrichlarOCINnC
0.005
BQL
TitimblomelhCtx
0,005
RQL
chlotobenzene
0,005
BQT.
11anx.l,2-Dichlamcthevc
0.005
BQL
1.2-pichlomelbane
0.005
RQL
1,1.1-Triehloro0mvic
O,noS
BQI.
Blow. diehlotoniethemc
O,Ons
BQT.
Cia.1.9 l ialoroplopcea
O.OIO
BQL
BC=itc '
0.005
RQL
Tttllre-71•Dichlomptnpcnc
0,D10
! BOY.
HroTlltiforiiiM
0.005
BQL
,i,t,2,2=Tc(nwl+lam-etittnc
0.005
RQL
Tottrene
OR05
BQ1•
Ethyl Benz=
0 005
BQI_
chimnicthmre
0.010
BQi.
BmrnolTicftnc
0.010
0,010
BOT..
DQL
Vittyl Chtaridc
chlorwharm
0.010
I BQI.
Aconite
0,100
BQL
carban Disulfide
0,1 On
qr)L
•ViW.Acemte
0.0.50.
i RQL
2•Butmrc
0.100
BQt.
4 Methyl-2-Pentnnane
O:tOn
BQL
2-liextmornc
0.050
RQL
9tyl"c
0.010
BQt.
Tcml xyla es
0,005
BQL
Aerytanitrilc
0200
RQL
1,2-Dichlambemctc
0.005
BQ!.
1,4-DiahloroberrmeC
O,n05
BQL
-rrar>s-I,4.Dlehlore-2-huime
0.100
BQL
cit-12-Dichlmoedicnc
0.005
BOX.•
NTentyllodide
O:OID
$O.L
Bm.bloromethm a
0.005
RQL
Dibmmamethme
0.010
RQ1.
3,1,1Z-Tot a1t1rocthenC
O.M5
BQ.T:
1,2,1.Tric111omipri m e
01015
BQL
1.2-Lhlmttni-3-Chk+mproPric(ARCP)
0.025
BQT.
1,2.1Dibrotnoei1tanc(EDB)
O,0o5
BQL
o-lxgptupyltalilrnc
0.005
RQL
N-Bu1ylbeozwe
D.005
BQi..
•1,3,5.7Fi1?rClhylbcmalc
0.005
•SQL
12,4.i'rimcthytbcrvcnc
0.005
BQL
2-61aic�boluew
0.005
'BQL
4 Chw 61, txtc
0.005
BQL
Ten.HuVbmzanc
0.001
BQL
0.005
RQ1
.Sec-Rutytbeo7.cno
1-ProDy4 ertrt=
0.005
80T
NXiVo lbcsvote
0.005
BQL
Acmlcin
0.100
BQL
2-Chlcmethyl vinyi ether
o.010
BQT:
Dilution Fnctne I
Sample Number 643771
$uitplc Date, 0412Q%09
Sample I Ime (hrs) 1015
RNA - Dnea-Nonml Acid CxlMetnhles
R & A LABORATORIES
t Ch1am.J-mcllpdPhenol
0.010
BQi.
2-Chlorophenai
A
0,010
BQL
2 4_D;chlomphonol !'
0.010
BQT.
2.4-DimethY1phcna1 { 1
6
r
0.010
BQL
2,4.DillitmP11CnOl
0.050
BQL
2-Methyl-CO-dinittonhenol
0.050
BQI..
2.Nitmphcnol
0,010
TIQL
4Nitrophenol
j
0.050
BOX..
Pannchlotophcnal
n.050
RQL
Phatol
J
0.010
BQ1--
2,a,G.711chlamphcnol
y
0.010
RQL
AccnnphehalC
0.010
BQi.
Acataphthyiem
4A10
BQL
Anthntcenc
n,o10
BQI'
Bal>;dine
0.050
BOY,
BQL
Benzo(U)mrtluacenc
0.010
Renro(a)pyrcnc
WHO
RQL
BCmn(h)11Ucmntb=
0.010
BQL
Scttzo(lduntctylene
0.010
BQL
Renzo(k)FluorAntllcnc
0.010
BQT.
P,cn7.yl butyl phthalate
0.010
BQL
Bia(2-cbin(OCthoxY)trt 11Mnc
0.010
RQL
Bie(2.chlarocrhyl)clhcr
0:010
BQL
Bis(2-chloroieopmpYl)elh�
0.010
BQL
Ric(2-ethyl-hmcyl)phthnlntr(
Mr
f
0:010
BQL
4-13mmaphenYl phenyl
0.010
BQL
2-Chloronnitfidmlenc
0,010
BQL
4.Chloropltenyi phenyl ctt;'
j
0.010
RQL
c1mme rc
{
0.010
BQi.
DibcnP..c(n,h)anthrncmo
{
O,nlo
150L
1,2-Llichlamhcmalc
0.010
BQL
1,3-Dichlomltcnzenc
0.010
RQL
1,4-Dichlol'obenZeme j
j�
O.DlO
BO.T:
1,1.Dichlomhetlirdinc ! j
0,02D
BQL
Diethyl phthalate
I'
0.010
Dilmftlphtlwatc j I
O:Oin
BQL
DI.N-Butyl phhalatc
0.010
RQL
2.4-ninit otolucnc
0,010
BOt,
2.6-Divilmtolucne
0,010
BQL
pi-N.Oe yl phtWate
0.010
RQT,
12-DiphMylhydrtvdnC
0,ns0
BOL
FtaOrnmhenc
O.OIp
BQL
Fluorene
0.010
RQL
14cmehlorobenzene
0.010
BQI'
Rexachlarobutadimc
O,OIn
BQL
tiexachlaroCyclopcntadicnc
0.010
1;Qt
Hexnchloloethanc
O.010
BOY,
hftdcno0.,2„1•cd) pyrcnc
0.010
nOL
laapharonc
0.610
BQL
Naphthnlenc
0.010
BQL
Nitrobcnxne
0.010
RQL
N.Nltrosodimcthylanlinc
0.010
BQT•
N-nitrosedi-n-propylalni6e
0,010
BQL
N-Nitrocndiphonylominej
0.010
AQL
Phatantlttenc
0.010
BQ1:
pyrene
0.010
BQL
12,all;chlorol>avanc ;
0.010
BQL
Dilution Rclar
Sample Number G43771
sample Date 04/20/09
Sample Time (hm)
I (01 i
Not Avnilable
Inp�.-milliluam9 t1Ci I.iie-�nrt8 Dee' million (?pm)
PAGE 02/04

WATER TECH LABOR.ATORIESJNC
5 Pinewood plaza P.O. Box 1056 Granite Falls, N.C. 28630
[phone]
CHAIN OF CUSTODY
CLIENT: Huffman Finishing Company
Wastewater Treatment Plant
P.O. Box 170
Granite Falls, N.C. 28630
NPDES# NCO025135
PHONE: [phone]
TYPE SAMPLE: Wastewater
NO.LOCATIONS: 1
SAMPLER NAME: S. Wise
Sample Location
Facility Name
Sample Collection
Date Time Temp
°C
Sample Type
Grab/Composite
Containers
No. Plastic/
Glass
Analysis
Required
Effluent
04/20/09
���s
� �°
Composite
�
P
PPA SCAN
Effluent
04/20/09
/d/
o
Grab
3
P
PPA SCAN
Effluent
04/20/09
Grab
G
PPA SCAN
Grab/ Composite
P/G
Grab/ Composite
P/G
Grab / Composite
P/G
Grab / Composite
P/G
Grab / Composite
P/G
Grab / Composite
P/G
Grab / Composite
: G
Reli qui ed By.
Date:
04/20/09
Time:
Rece" d By:
Da
Time:
Relinquished By:
Date:
Time:
Received By:
Date:
Time:
Preservation:
[ ] Cool 49C-[BOD,TSS J . Conductivity, MBAS, Color AlkalinityVi,Turbidity
[ ] Cool 4°C - pH<2 w/H2SO4- NH3, NO2-NO3, TKN, Oil & Grease, TOC,[COD,]Hardness,
Total Phosphorus, Total Phenolics
[ ]Cool 4°C, pH<2 w/ HNO3 - Metals except Cr, VI
[ ] None - Chloride, pH, Fluoride
Other:
[ ] Cool VC, Na2S203 - [Coliform, Bacteria]
[ ] Cool 4°C, pH>12 w/NaOH, 0.6 gm. Ascorbic acid - Cyanide
[ ] Cool 4°C, pH>9 w/ NaOH, ZnOAc- Sulfide
[ ] Per Analyzing Lab - Organics
Sample Temperature at Lab (°C

GEL LABORATORIES LLC
FFPV 2040 Savage Road Charleston SC 29407 - [phone] - www.gel.com
Certificate of Analysis
Company: Water Tech Laboratories
Address : P.O. Box 1056
Granite Falls, North Carolina 28630
Report Date: May 4, 2009
Contact: Mr. Tony Gregg
Project: Low Level Hg
Client Sample ID:
Huffman Finishing Company Proiect: WATR00101
Sample ID:
228583001 Client ID: WATRO01
Matrix:
WW
Collect Date:
20—APR-09 10:30
Receive Date:
24—APR-09
Collector:
Client
Parameter Qualifier Result Uncertainty DL RL Units DF AnalystDate Time Batch Metho(
Mercury Analysis—CVAA
EPA 1631 Low Level Mercury Analysis 'As Received"
Mercury 3.42 0.200 0.500 ng/L 1 ETL 04/29/09 1139 861919 1
The following Analytical Methods were performed
Method Description Analyst Comments
1 EPA 1631E
Page 5 of 9

GEL LABORATORIES LLC
FIFV 2040 Savage Road Charleston SC 29407 - [phone] - www.gel.com
Certificate of Analysis
Company: Water Tech Laboratories
Address : P.O. Box 1056
Granite Falls, North Carolina 28630
Report Date: May 4, 2009
Contact: Mr. Tony Gregg
Project: Low Level Hg
Client Sample ID:
Equipment Blank Project: WATR00101
Sample ID:
228583002 Client ID: WATRO01
Matrix:
BLANK
Collect Date:
20—APR-09 10:30
Receive Date:
24—APR-09
Collector:
Client
Parameter Qualifier Result Uncertainty DL RL Units DF AnalystDate Time Batch Metho(
Mercury Analysis—CVAA
EPA 1631 Low Level Mercury Analysis As Received"
Mercury U <0.2 0.200 0.500 ng/L 1 ETL 04/29/09 1111 861919 1
The following Analytical Methods were performed
Method Description Analyst Comments
1 EPA 1631E
Page 6 of 9

FFV
GEL LABORATORIES LLC
2040 Savage Road Charleston, SC 29407 - [phone] - www.gol.com
QC Summary
Water Tech Laboratories
P.O. Box 1056
Granite Falls, North Carolina
Contact: Mr. Tony Gregg
Workorder: 228583
Report Date: May 4, 2009
Page 1 of 2
'armname
NOM Sample Qual
QC
Units RPD%
REC%
Range Anlst
Date Time
detals Analysis -Mercury
latch 861919
QC1201825838 LCS
Vlercury
5.00
5.15
ng/L
103
(77%-123%) ETL
04/29/0910:57
QC1201825837 MB
Mercury
U
ND
ng/L
04/29/0910:50
QC1201825839 228582001 MS
Mercury
2.50 J <0.5
2.91
ng/L
99.4
(71%-125%)
04/29/0911:53
QC1201825840 228582001 MSD
Mercury
2.50 J <0.5
2.89
ng/L 0.724
98.6
(0%-24%)
04/29/0912:00
Notes:
The Qualifiers in this report are defined as follows:
** Analyte is a surrogate compound
< Result is less than value reported
> Result is greater than value reported
A The TIC is a suspected aldol-condensation product
B For General Chemistry and Organic analysis the target analyte was detected in the associated blank.
C Analyte has been confirmed by GC/MS analysis
D Results are reported from a diluted aliquot of the sample
E Metals --%difference of sample and SD is >10%. Sample concentration must meet flagging criteria
F Estimated Value
H Analytical holding time was exceeded
J Value is estimated
M Matrix Related Failure
N/A RPD or %Recovery limits do not apply.
ND Analyte concentration is not detected above the detection limit
NJ Consult Case Narrative, Data Summary package, or Project Manager concerning this qualifier
R Sample results are rejected
U Analyte was analyzed for, but not detected above the MDL, MDA, or LOD.
X Consult Case Narrative, Data Summary package, or Project Manager concerning this qualifier
Y QC Samples were not spiked with this compound
^ RPD of sample and duplicate evaluated using +/-RL. Concentrations are <5X the RL. Qualifier Not Applicable for Radiochemistry.
h Preparation or preservation holding time was exceeded
Page 7 of 9

GEL LABORATORIES LLC
2040 Savage Road Charleston, SC 29407 - [phone] - www.gel.com
QC Summary
Norkorder: 228583
Page 2 of 2
'armname NOM Sample Qual QC Units RPD% REC%o Range Anlst Date Time
WA indicates that spike recovery limits do not apply when sample concentration exceeds spike cone. by a factor of 4 or more.
The Relative Percent Difference (RPD) obtained from the sample duplicate (DUP) is evaluated against the acceptance criteria when the sample is greater than
Five times (5X) the contract required detection limit (RL). In cases where either the sample or duplicate value is less than 5X the RL, a control limit of +/- the
RL is used to evaluate the DUP result.
* Indicates that a Quality Control parameter was not within specifications.
For PS, PSD, and SDILT results, the values listed are the measured amounts, not final concentrations.
Where the analytical method has been performed under NELAP certification, the analysis has met all of the
requirements of the NELAC standard unless qualified on the QC Summary.
Page 8 of 9

List of current GEL Certifications as of 04 May 2009
State
Certification
Arizona
AZ0668
Arkansas
88-0651
CLIA
42D0904046
California — NELAP
01151CA
Colorado
GEL
Connecticut
PH-0169
Dept. of Navy
NFESC 413
EPA Region 5
WG-15J
Florida — NELAP
E87156
Georgia
E87156 (FL/NELAP)
Georgia DW
967
Hawaii
N/A
ISO 17025
2567.01
Idaho
SC00012
Illinois — NELAP
200029
Indiana
C—SC-01
Kansas — NELAP
E-10332
Kentucky
90129
Louisiana — NELAP
03046
Maryland
270
Massachusetts
M—SC012
Nevada
SC00012
New Jersey — NELAP
SC002
New Mexico
FL NELAP E87156
New York — NELAP
11501
North Carolina
233
North Carolina DW
45709
Oklahoma
9904
Pennsylvania — NELAP
68-00485
South Carolina
10120001/10120002
Tennessee
TN 02934
Texas — NELAP
T104704235-07B—TX
U.S. Dept. of Agriculture
5-52597
Utah — NELAP
GEL
Vermont
VT87156
Virginia
00151
Washington
C 1641
Page 9 of 9

LaboratorleS LLC SAMPLE RECEIPT & REVIEW FORM
Client:
SDG/ARCOC/Work Order: Of S-9
Received By:
Date Received: LY tJ AYCAu
e
*If Counts > x2 area background on samples not marked "radioactive", contact
Suspected Hazard Information
;04
z
the Radiation Safety Group of further investigation.
COC/Samples marked as radioactive?
Maximum Counts Observed*: o
Classified Radioactive II or III by RSO?
COC/Samples marked containing PCBs?
Shipped as a DOT Hazardous?
Hazard Class Shipped: UN#:
Samples identified as Foreign Soil?
Sample Receipt Criteria
�,
Z�°
Comments/Qualitiers (Required for Non -Conforming Items)
Circle Applicable: seals broken
Shipping containers received intact and
damaged container leaking container other (describe)
I
sealed?
Preservation Method: ice bags
Samples requiring cold preservation
blue ice dry ice none other (describe)
2
within 0 S 6 deg. C?
/
LLL
Chain of custody documents included
3
with shipment?
Circle Applicable: seals broken
4
Sample containers intact and sealed?
damaged container leaking container other (describe)
Sample ID's, containers affected and observed pH:
Samples requiring chemical
5
preservation at proper pH?
If Preservation added, Lot#:
Sample ID's and containers affected:
VOA vials free of headspace (defined as
6
< 6mm bubble)?
(If yes, immediately deliver to Volatiles laboratory)
7
Are Encore containers present?
Id's and tests affected:
8
Samples received within holding time?
Sample Us and containers affected:
Sample ID's on COC match ID's on
9 bottles?
Sample ID's affected:
Date & time on COC match date & time
10
on bottles?
PIgk 9 '
Sample ID's affected:
Number of containers received match
/
it
number indicated on COC?
COC form is properly signed in
12
relinquished/received sections?
Comments:
Date
PU (nr PMA) review: Initials

GEL LABORATORIES LLC
2040 Savage Road Charleston SC 29407 — [phone] — www.gel.com
Certificate of Analysis Report
for
WATR001 Water Tech Laboratories
Client SDG: 228583 GEL Work Order: 228583
The Qualifiers in this report are defined as follows:
* A quality control analyte recovery is outside of specified acceptance criteria
** Analyte is a surrogate compound
J Value is estimated
U Analyte was analyzed for, but not detected above the MDL, MDA, or LOD.
Where the analytical method has been performed under NELAP certification, the analysis has met all of the
requirements of the NELAC standard unless qualified on the Certificate of Analysis.
The designation ND, if present, appears in the result column when the analyte concentration is not detected above
the detection limit.
This data report has been prepared and reviewed in accordance with GEL Laboratories LLC
standard operating procedures. Please direct any questions to your Project Manager, Amanda Rasco.
Reviewed by
Page 4 of 9

State of North Carolina
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
I Ir Alan W. Klimek, P.E., Director
Division of Water Quality
December 15, 2005
Manager
P.O. Box 170
Granite Falls, North Carolina 28630
Subject: Issuance of NPDES Permit
NCO025135
Huffman Finishing WWTP
Caldwell County
Dear Mr. Huffman:
Division persormel have reviewed and approved your application for renewal of the subject
permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or
as subsequently amended).
This final permit contains no significant changes from the draft you were sent on August 31, 2005.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such
demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division
may require modification or revocation and _reissuance of the permit. This permit does not affect the
legal requirements to obtain other permits which may be required by the Division of Water Quality or
permits required by the Division of Land Resources, the Coastal Area Management Act or any other
Federal or -Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Toya Fields at telephone
number [phone], extension 551.
Sincerely,
15
;+_Alan W. Klimek, P.E.
cc: Central Files
Asheville Regional Office/Surface Water Protection
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone] NorthCarolina
512 N. Salisbury Street, Raleigh, North Carolina 27604 On the Internet at httP://h2o.enr.state.nc.us/ �Vat`i�Call�
An Equal Opportunity/Affirmative Action Employer

Permit # NCO025135
STATE OF NORTH CAROLINA
TENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Huffman Finishing Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
4919 Hickory Boulevard
southeast of Granite Falls
Caldwell County
to receiving waters designated as the Catawba River (Lake Hickory) in the Catawba River
Basin in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective January 1, 2006.
This permit and authorization to discharge shall expire at midnight on January 31, 2010.
Signed this day December 15, 2005.
-Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit # NCO025135
SUPPLEMENT TO PERMIT COVER SHEET
Ill previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and
provisions included herein.
Huffman Finishing Company, Inc. is hereby authorized to:
1. Continue to operate an existing 0.250 MGD wastewater treatment facility
consisting of the following components:
➢ Manual lint screen
➢ Manual trash screen
➢ Flow equalization basin with four floating aerators
Lift pumps
➢ Oxidation ditch
Circular clarifier
Sludge recirculation pumps
➢ Chlorine contact tank
Ultrasonic flow measurement
➢ Chemical dechlorination
Cascade post aeration
➢ Aerobic sludge digester
➢ Sludge holding lagoon
➢ Sludge thickener
➢ Sludge drying beds
➢ Auxiliary power
The facility is located at Huffman Finishing Company Wastewater Treatment
Plant, at 4919 Hickory Boulevard, southeast of Granite Falls, Caldwell County.
2. Discharge from said treatment works at the location specified on the attached map
into the Catawba River (Lake Hickory), which are classified WS-IV B CA waters in
the Catawba River Basin.

Permit # NC0025135
1T LIMITATIONS AND MONITORING REQUIREMENTS
)eginning upon the effective date of the permit and lasting until expiration, the
zed to discharge from outfall serial number 001. Such discharges shall be limited and
=ittee as specified below:
EFFLUENT :
CHARACTERISTICS. ..::
LIMITS
MONITORING REQUIREMENTS
1Nl0 thly'
Avera e,;:
Daily:
Maximum
Measurement:
. F re:: uenc
Sample '`
.e
T .... '
Sample: ,.
Location :-
Flow
0.250 MGD
Continuous
Recorder
I or E
BOD, 5 day, 20°C
58 lbs/day
116 lbs/day
3/Week
Composite
E
Total Suspended Solids
252 lbs/day
504 lbs/day
3/Week
Grab
E
COD
6931bs/day
1387lbs/day
3/Week
Composite
E
Fecal Coliform
(geometric mean)
200/100 ml
400/100ml
3/Week
Grab
E
pH2
3/Week
Grab
E
Temperature
3/Week
Grab
E
Total Chromium
1.2 lbs/day
2.3 lbs/day
Weekly
Composite
E
Sulfides
2.3lbs/day
4.6lbs/day
Weekly
Grab
E
Phenols
20 pg/1
Weekly
Grab
E
Total Residual Chlorine
28 pg/L
Weekly
Grab
E
NH3 as N
Monthly
Composite
E
Total Nickel
Monthly
Composite
E
Total Silver
Monthly
Composite
E
Total Nitrogen
(NO2 + NO3 + TKN)
Monthly
Composite
E
Total Phosphorus
Monthly
Composite
E
Total Antimony
Quarterly
Composite
E
Chronic Toxicity¢
Quarterly
Composite
E
Notes:
1. Sample locations: E - Effluent, I - Influent
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. The TRC limit and monitoring requirements apply only if chlorine is used for disinfection. Limit takes effect
June 1, 2007.
4. Chronic toxicity (Ceriodaphnia) P/F@ 0.96%; March, June, September, and December. See Special Conditions A
(2) of the Supplement to Effluent Limitations.
There shall be no discharge of floating solids or foam in other than trace amounts.

Permit # NCO025135
SUPPLEMENT TO EFFLUENT LIMITATIONS
AND MONITORING REQUIREMENTS
SPECIAL CONDITIONS
CICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia
dubia at an effluent concentration of 0.96 %.
The permit holder shall perform at a minimum, gitarterlt� monitoring using test procedures outlined in the "North Carolina
Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase
II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be
performed during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then
multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North
Carolina Phase lI Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration
having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable
impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes,
and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form
(NIR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP313
for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address:
Attention: North Carolina Division of Water Quality
Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the
end of the reporting period for which the report is made.Test data shall be complete, accurate, include all supporting
chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or
approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if
chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee
will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility naive, permit
number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the
form. The report shall be submitted to the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required
during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality
indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring
requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival,
minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will
require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial
monitoring.

NPDES Permit Requirements
Page 1 of 16
PART II
DARD CONDITIONS FOR NPDES PERMITS
Samples are collected twice per month with at least ten calendar days between sampling events.
3/Week
Samples are collected three times per week on three separate calendar days.
Act or "the Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq.
Annual Average
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal
coliform, the geometric mean of such discharges.
Arithmetic Mean
The summation of the individual values divided by the number of individual values.
Bypass
The known diversion of waste streams from any portion of a treatment facility including the collection system, which
is not a designed or established or operating mode for the facility.
Calendar Day
The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any
consecutive 24-hour period that reasonably represents the calendar day may be used for sampling.
Calendar Quarter
One of the following distinct periods: January through March, April through June, July through September, and
October through December.
Composite Sample
A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in
such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The
Director may designate the most appropriate method (specific number and size of aliquots necessary, the time
interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically.
Composite samples may be obtained by the following methods:
(1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow.
(2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24.hour
period of discharge and combined proportional to the rate of flow measured at the time of individual sample
collection, or
(3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period
with the time intervals between samples determined by a preset number of gallons passing the sampling
point. Flow measurement between sample intervals shall be determined by use of a flow recorder and
totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the
expected total daily flow at the treatment system, or
(4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at
a constant time interval. This method may only be used in situations where effluent flow rates vary
less than 15 percent. The grab samples shall be taken at intervals of no greater. than 20 minutes apart
during any 24-hour period and must be of equal size and of no less than 100 milliliters. Use of this method
requires prior approval by the Director.
Version 612012003

NPDES Permit Requirements
Page 2 of 16
th (4) above, influent grab samples shall not be collected more than once per hour.
nples shall not be collected more than once per hour except at wastewater treatment systems
)n time of greater than 24 hours. In such cases, effluent grab samples may be collected at
paced over the 24-hour period that are equal in number of hours to the detention time of the
r of days. However, the interval between effluent grab samples may not exceed six hours nor
mples less than four during a 24-hour sampling period.
Continuous flow measurement
Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be
monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance
activities on the flow device.
Daily Discharge
The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the
calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as
the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean.
concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all
grab samples collected during that period. (40 CFR 122.3)
Daily Maximum
The highest "daily discharge" during the calendar month.
Daily Sampling
Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the
permit. The Division expects that samplingshall be conducted on weekdays except where holidays or other
disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week
for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s).
DWQ or "the Division"
The Division of Water Quality, Department of Environment and Natural Resources,
EMC
The North Carolina Environmental Management Commission.
Facility Closure
The cessation of wastewater treatment at a permitted facility, or the cessation of all activities that require coverage
under the NPDES. Completion of facility closure will allow this permit to be rescinded.
Geometric Mean
The Nth root of the product of the individual values where N = the number of individual values. For purposes of
calculating the geometric mean, values of "0" (or "< [detection level]' shall be considered = 1.
Grab Sample
Individual samples of at least 100 m] collected over a period of time not exceeding 15 minutes. Grab samples can be
collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream
samples).
Hazardous Substance
Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act.
Instantaneous flow measurement
A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total
discharge.

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.c mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal
geometric mean of such discharges.
The Director of the Division of Water Quality.
Quarterly Average (concentration limitl
The average of all samples taken over a calendar quarter.
Severe property damage
Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable,
or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a
bypass. Severe property damage excludes economic loss caused by delays in production_
Toxic Pollutant:
Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act.
11pset
An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with
permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by
operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive
maintenance, or careless or improper operation.
Weekly Average (concentration limitl
The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal
coliform, the geometric mean of such discharges.
Section B. General Conditions
1. Duty to Comply
The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation
of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance,
or modification; or denial of a permit renewal application [40 CFR 122.41].
a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the
Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under
section 405(d) of the Clean Water Act within the time provided in the regulations that establish these
standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been
modified to incorporate the requirement.
b. The Clean Water Act provides that any person who violates section 301, 302, 306, 307, 308, 318 or 405 of the
Act, or any permit condition or limitation implementing any such sections in a permit issued under section
402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8)
of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a)
(2)]
c. The Clean Water Act provides that any person who negli enfly violates sections 301, 302, 306, 307, 308, 318, or
405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under
section 402 of the Act, or any requirement imposed in a pretreatment program approved under section
402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or
imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a
negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of
violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)]
VPrcinn R1.9n19nna

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who knovingly violates such sections, or such conditions or limitations is subject to criminal
$5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In
i second or subsequent conviction for a knowing violation, a person: -shall be subject to criminal
not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both.
'..41 (a) (2)]
,Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 o£ the Act, or any permit
condition or limitation implementing any of such sections in a permit issued under section 402 of the Act,
and who knows at that time that he thereby places another person in imminent danger of death or serious
bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not
more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment
violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than
30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction
of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined
up to $2,000,000 for second or subsequent convictions. (40 CFR 122.41 (a) (2)]
f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person
who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North
Carolina General Statutes § 143-215.6A]
g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302,
306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such
sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are
not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed
$25,000. Penalties for Class II violations are not to exceed 510,000 per day for each- day during. which the
violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR
122.41 (a) (3)]
2. Duty to Mitigate
The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in
violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment
[40 CFR 122.41 (d)].
3. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power
Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any
responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309
of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as
fish kills, even though the responsibility for effective compliance may be temporarily suspended.
4. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Perr ittee
from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143-
215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for
consequential damages; such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Property Rigbts
The issuance of this permit does not convey any. property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor
any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)].
Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical structures or
facilities or the undertaking of any work in any navigable waters.

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his permit are severable. If any provision of this permit, or the application of any provision of thi
nstances, is held invalid, the application of such provision to other circumstances, and the remainde
not be affected thereby [NCGS 150B-23].
ormation
furnish to the Permit Issuing Authority, within a reasonable time, any information which the
Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or
terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the
Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)].
9. Duty to Reapply
If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the
Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)].
10. Expiration of Permit
The Permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the Iermittee shall submit such information, forms, and
fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date.
Any Permittee that has not requested renewal at least 180 days prionto expiration, or any Permittee that does not
have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject
the Pemaittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et: seq.
11. Si rp} atory Requirements
All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified
[40 CFR 122.41 (k)].
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible
corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in
charge of a principal business function, or any other person who performs similar policy or decision
making functions for the corporation, or (b) the manager of one or more manufacturing, production, or
operating facilities, provided, the manager is authorized to make management decisions which govern the
operation of the regulated facility including having the explicit or implicit duty of making major capital
investment recommendations, and initiating and directing other comprehensive measures to assure long
term environmental compliance with environmental laws and regulations; the manager can ensure that
the necessary systems are established or actions taken to gather complete and accurate information for
permit application requirements; and where authority to sign documents has been assigned or delegated
to the manager in accordance with corporate procedures .
(2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or
(3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or
ranking elected official [40 CFR 122.22].
b.. All reports required by the permit and other information requested by the Permit Issuing Authority shall be
signed by a person described in paragraph a. above or by a duly authorized representative of that person. A
person is a duly authorized representative only if:
1. The authorization is made in writing by a person described above;
2. The authorization specified either an individual or a position having responsibility for the overall
operation of the regulated facility or activity, such as the position of plant manager, operator of a well or
well field, superintendent, a position of equivalent responsibility, or an individual or position having
overall responsibility for environmental matters for the company. (A duly authorized representative may
thus be either a named individual or any individual occupying a named position.); and
3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22]
i/arcinn R19nl2nn 3

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thorization: If an authorization under paragraph (b) of this section is no longer accurate
:rent individual or position has responsibility for the overall operation of the facility, a new
atisfying the requirements of paragraph (b) of this section must be submitted to the Director
:)gether with any reports, information, or applications to be signed by an authorized
40 CFR 122.22]
Any person signing a document under paragraphs a. or b. of this section shall make the
following certification [40 CFR 122.221:
"I certify, under penalty of law, that this document and all attachments were' prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate
the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the
Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned
changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41
11 Permit Modification. Revocation and Reissuance, or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the
permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations
contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina
Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al.
14. Annual Administering and Compliance Monitoring Fee Requirements
The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being
billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (4)
may cause this -Division to initiate action to revoke the permit.
Section C. Operation and Maintenance of Pollution Controls
1. Certified Operator
Upon classification of the permitted facility by the Certification Commission, the Pemuttee shall employ a
certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution
control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the
classification assigned to the water pollution control treatment system by the Certification Commission. The
Permittee must also employ one or more certified Back-up.ORCs who possess a currently valid certificate of the
type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade.
of the system [15A NCAC 8G.0201].
The ORC of each Class I facility must:
➢ Visit the facility at least weekly
➢ Comply with all other conditions of 15A NCAC 8G.0204.
The ORC of each Class II, III and IV facility must:
➢ Visit the facility at least daily, excluding weekends and holidays
➢ Properly manage and document daily operation and maintenance of the facility
➢ Comply with all other conditions of 15A NCAC 8G.0204.
Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the
operator in responsible charge:
a. Within 60 calendar days prior to wastewater being introduced into anew system
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idar days of:
ig notification of a change in the classification of the system requiring the designation of a
.0 and back-up ORC
cy in the position of ORC or back-up ORC.
.d Maintenance
it all times provide the operation and maintenance resources necessary to operate the existing
facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and
systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to
achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate
laboratory controls and appropriate quality assurance procedures. This provision requires the Pern ittee to install
and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the
permit [40 CFR 122.41 (e)].
3. Need to Halt or Reduce not a Defense
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41
(c)I -
4. Bypassing of Treatment Facilities
a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)]
The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but
only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the
provisions of Paragraphs b. and c. of this section.
b. Notice (40 CFR 122.41 (m) (3)]
(1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior
notice, if possible at least ten days before the date of the bypass; including an evaluation of the
anticipated quality and effect of the bypass.
(2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part
II. E. 6. (24-hour notice).
c. Prohibition of Bypass
(1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for bypass, unless:
(A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage;
(B) There were no feasible alternatives to the bypass, such as the.use of auxiliary treatment facilities,
retention of untreated wastes or maintenance during normal periods of equipment downtime. This
condition is not satisfied if adequate backup equipment should have been installed in the exercise of
reasonable engineering judgment to prevent a bypass which occurred during normal periods of
equipment downtime or preventive maintenance; and
(C) The Permittee submitted notices as required under Paragraph b. of this section.
(2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement
action against a Permittee for a bypass as provided in any current or future system -wide collection system
permit associated with the treatment facility.
(3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if
the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c_
p) of this section.
5. Upsets
a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action
brought for noncompliance with such technology based permit effluent limitations if the requirements of
paragraph b. of this condition are met. No determination made during administrative review of claims that

NPDES Permit Requirements
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-e was caused by upset, and before an action for noncompliance, is final administrative action
icial review.
:cessary for a demonstration of upset: A Pe=*ttee who wishes to establish the
fense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or
evidence that:
occurred and that the Permittee can identify the cause(s) of the upset;
i 11c I c1111ittee facility was at the time being properly operated; and
(3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) (B) of this permit.
(4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit.
d. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an
upset has the burden of proof in any enforcement proceeding.
Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters
shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant
from such materials from entering waters of the State or navigable waters of the United States. The Permittee
shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of
40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be
reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The
Pern ittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when
promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the
requirement. The Permittee shall notify. the Permit Issuing Authority of any significant change in its sludge use
or disposal practices.
Power Failures
The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 —
Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures
either by means of alternate power sources, standby generators or retention of inadequately treated effluent.
Section D. Monitoring and Records
Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of
the permitted discharge. Samples -collected at a frequency less than daily shall be taken on a day and time that is
characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the
monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted
by any other wastestream, body of water, or substance. _ Monitoring points shall not be changed without
notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)].
2. Reporting
Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a
monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the
Director, postmarked no later than the 28th day following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new
facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of
these, and all other reports required herein, shall be submitted to the following address:
NC DENR / Division of Water Quality / Water Quality Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617

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Flow Measurements
Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected
and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements_is consistent
with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a
maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge
volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained
to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device.
The Director shall approve the flow measurement device and monitoring location prior to installation.
Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I
of this permit and based on the manufacturer's pump curves shall not be subject to this requirement.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to
NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to
Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act (as Amended), and 40 CFR 136; or in
the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless
other test procedures have been specified in this permit [40 CFR 122.411.
To meet the intent of the monitoring required by this permit, all test procedures must produce minimum
detection and reporting levels that are below the permit discharge requirements and all data generated must be
reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels below permit discharge requirements,
then the most sensitive (method with the lowest possible detection and reporting level) approved method must
be used.
Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any
monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by
a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or
by both. If a conviction of a person is for a violation committed after a first conviction of such person under this
paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more
than 4 years, or both [40 CFR 122.41].
6. Records Retention
Except for records of monitoring information required by this permit related to the Permittee's sewage sludge
use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40
CFR 503), the Permittee shall retain records of all monitoring information, including.
➢ all calibration and maintenance records
➢ all original strip chart recordings for continuous monitoring instrumentation
➢ copies of all reports required by this permit _
➢ copies of all data used to complete the application for this permit
These records or copies shall be maintained for a period of at least 3 years from the date of the sample,
measurement, report or application. This period may be extended by request of the Director at any time [40 CFR
122.41].
7. Re ording Results
For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record
the following information [40 CFR 122.41]:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
it .rei ,n won"nna

NPDES Permit Requirements
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e. The analytical techniques or methods used; and
f. The results of such analyses.
8_ Inspection and Entry
The Permttee shall allow the Director, or an authorized representative (including an authorized contractor acting
as a representative of the Director), upon the presentation of credentials and other documents as may be required
by lain, to;
a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where
records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this
permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices,
or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise
authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41 (i)].
Section E Reporting Requirements
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge
of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall
constitute a violation of the permit.
2. Planned Changes
The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or
additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR
122.29 (b); or
b. The alteration or addition could significantly change the nature or increase the quantity of pollutants
discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to
notification requirements under 40 CFR 122.42 (a) 0).
c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices,
and such alternation, addition or change may justify the application of permit conditions that are different
from or absent in the existing permit, including notification of additional use or disposal sites not reported
during the permit application process or not reported pursuant to an approved land application plan.
3. Anticipated Noncompliance
The Permittee shall give advance notice to `the Director of any planned changes to the permitted facility or other
activities that might result in noncompliance with the permit [40 CFR 122.410) (2)].
4. Transfers
This permit is not transferable to any person except after notice to the Director. The Director may require
modification or revocation and reissuance of the permit to document the change of ownership. Any such action
may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122.410) (3)].
5. Monitoring Reports
Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)].
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms
provided by the Director for reporting results of monitoring of sludge use or disposal practices.
b. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such
monitoring shall be included in the calculation and reporting of the data submitted on the DMR.
Version 612O1.9nO3

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6. Twenty-four Hour Reporting
a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that
potentially threatens public health or the environment. Any information shall be provided orally within 24
hours from the time the Permittee became aware of the circumstances. A written submission shall also be
provided within 5 days of the time the Permittee becomes aware of the circumstances. The written
submission shall contain a description of the noncompliance, and its cause; the period of noncompliance,
including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is
expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the
noncompliance [40 CFR 122.41 (1) (6)].
b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral
report has been received within 24 hours.
C. Occurrences outside normal business hours may also be reported to the Division's Emergency Response
personnel at [phone], [phone] or [phone].
7. Other Noncompliance
The Pemuttee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at
the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of
this permit [40 CFR 122.41 (1) (7)].
8. Other Information
Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or
submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit
such facts or information [40 CFR 122.41 0) (8)].
9. Noncompliance Notification
The Permittee shall report by telephone to either the central office or the appropriate regional office of the
Division as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following.
a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of
wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge
digester; the known passage of a slug of hazardous substance through the facility; or any other unusual
circumstances.
b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate
wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving
waters without treatment of all or any portion of the influent to such station or facility.
Persons reporting such occurrences by telephone shall also file a written report within 5 days following first
knowledge of the occurrence.
10. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3 (a)(2) of Section 308 of the Federal Act, 33
USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices
of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential.
Knowingly making any false statement on any such report may result in the imposition of criminal penalties as
provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act.
11. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false statement, representation, or
certification in any record or other document submitted or required to be maintained under this permit, including
monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of

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not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both
[40 CFR 122.41].
12. Annual Performance Reports
Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual
report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1 C).
The report shall summarize the performance of the collection or treatment system, as well as the extent to which
the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality.
The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon
which annual period is used for evaluation.
PART III
®TIER REQUIREMENTS
Section A. Construction
The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment
capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an
Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for
the proposed construction have been submitted by the Perr ittee and approved by the Division.
Section B. Groundwater Monitoring
The Permittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater
monitoring as may be required to determine the compliance of this NPDES permitted facility with the current
groundwater standards.
Section C. Changes in Discharges of Toxic Substances
The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42):
a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent
basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the
following "notification levels";
(1) One hundred micrograms per liter 000 µg/L);
(2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms
per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter
(1 mg/L) for antimony;
(3) Five times the maximum concentration value reported for that pollutant in the permit application.
b. That any activity has occurred or will occur which would result in any discharge, on a non -routine 'or
infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the
highest of the following "notification levels";
(1) Five hundred micrograms per liter (500 µg/L);
(2) One milligram per liter (1 mg/L) for antimony;
(3) Ten times the maximum concentration value reported for that pollutant in the permit application.
Section D. Evaluation of Wastewater Discharge Alternatives
The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound
alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms
and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in
such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of
notification by the Division.
Section E. Facility Closure Requirements
The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system
covered by this permit. The Division may require specific measures during deactivation of the system to prevent
U Ram., a/7/11,3M1

NPDES Permit Requirements
Page 13 of 16
adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit
continue at the permitted facility.
PART IV
SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES
Section A. Publicly Owned Treatment Works (POTWsI
All POTWs must provide adequate notice to the Director of the following:
1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to
section 301 or 306 of CWA if it were directly discharging those pollutants; and
2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger
as influent to that POTW at the time of issuance of the permit.
3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of
effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality
of effluent to be discharged from the POTW.
Section B. Municipal Control of Pollutants from Industrial Users.
Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from
industries using the municipal system may be present in the Permittee's discharge. At such time as
sufficient information becomes available to establish limitations for such pollutants, this permit may be
revised to specify effluent limitations for any or all of such other pollutants in accordance with best
practicable technology or water quality standards.
2. Under no circumstances shall the Permittee allow introduction of the following wastes m the waste
treatment system:
a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to,
wastestreams with a dosed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees
Centigrade using the test methods specified in 40 CFR 261.21;
b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges
with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges;
C. Solid or viscous pollutants in amounts which will cause obstruction to the flow in the POTW
resulting in Interference;
d. Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow
rate and/or pollutant concentration which will cause Interference with the POTW;
e. Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in
no case heat in such quantities that the temperature at the POTW 'Treatment Plant exceeds 40°C
(104°F) unless the Division, upon request of the POTW, approves alternate temperature limits;
f. - Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will
cause interference or pass through;
g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a
quantity that may cause acute worker health and safety problems;
h. Any trucked or hauled pollutants, except at discharge points designated by the POTW.
With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the
Pernuittee to.supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to
ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee
may be necessary regarding some or all of the industries discharging to the municipal system.
4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet
Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting
wastewater from any significant industrial user, the Permittee shall either develop and submit to the
11aM .,n aiVnionna

NPDES Permit Requirements
Page 14 of 16
Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing
Pretreatment Program per 15A NCAC 2H .0907(b).
This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved
POTW Pretreatment Program or to include a compliance schedule for the development of a POTW
Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing
regulations or by the requirements of the approved State pretreatment program, as appropriate.
Section C. Pretreatment Programs
Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40
CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H
.0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and
referenced in the Pretreatment Program Submittal are an enforceable part of this permit.
The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean
Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A
NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its
pretreatment program submission and Division approved modifications there of. Such operation shall include
but is not limited to the implementation of the following conditions and requirements:
1. Sewer Use Ordinance (SU01
The Permittee shall maintain adequate legal authority to implement its approved pretreatment program.
2. Industrial Waste Survey (IWSI
The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection
system at least once every five years.
3. Monitoring Plan
The Permittee shall implement a Division approved Monitoring Plan for the collection of facility specific
data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of
specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required
by Part II, Section D, and Section E.5.).
4. Headworks Analysis A) and Local Limits
The Permittee shall obtain Division approval of a Headworks Analysis (14WA) at least once every five
years, and as required by the Division. Within 180 days of the effective date of this permit (or any
subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation
of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40
CFR 122.42]. The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 2H-.0909,
specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H
.0909.
5. Industrial User Pretreatment Permits (IUP) & Allocation Tables
In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for
operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits
shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special
conditions, and compliance schedules as necessary for the installation of treatment and control
technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and
requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results
of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits JUP).
Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as
determined by the HWA.
9/nminn aMnlonno

NPDES Permit Requirements
Page 15 of 16
6. Authorization. to Construct (A to C)
The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable
industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of
an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to
comply with all Industrial User Pretreatment Permit (IUP) limitations.
POTV(/ Inspection & Monitoring of their SIUs
The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division
approved pretreatment program in order to determine, independent of information supplied by industrial
users, compliance with applicable pretreatment standards. The Permittee must:
a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and
b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit -
limited pollutants, once during the period from January 1 through June 30 and once during the
period from July 1 through December 31, except for organic compounds which shall be sampled
once per calendar year,
8. SIU Self Monitoring and Reporting
The Permittee shall require all industrial users to comply with the applicable monitoring and reporting
requirements outlined in the Division approved pretreatment program, the industry's pretreatment permit,
or in 15A NCAC 2H .0908.
9. Enforcement Response Plan (ERP)
The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards
promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive
discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations.
All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the
Division.
10. Pretreatment Annual Reports AR)
The Permittee shall rep6rt to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting
annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be
required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements
and other pretreatment implementation issues.
For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual
Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the
following address:
NC DENR / DWQ / Pretreatment Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
These reports shall be submitted according to a schedule established by the Director and shall contain the
following.
a.) Narrative
A brief discussion of reasons for, status of, and actions taken for all Significant Industrial
Users (SIUs) in Significant Non -Compliance (SNC);
b.) Pretreatment Program Summary (PPS)
A pretreatment program summary (PPS) on specific forms approved by the Division;
c.) Significant Non -Compliance Report (SNCR)
The nature of the violations and the actions taken or proposed to correct the violations on
specific forms approved by. the Division;
d.) Industrial Data Summary Forms (IDSF)
Version 612012003

NPDES Permit Requirements
Page 16 of 16
Monitoring data from samples collected by both the POTW and the Significant Industrial
User (SIU). These analytical results must be reported on Industrial Data Summary Forms
(IDSF) or other specific format approved by the Division;
e.) Other Information
Copies of the POTW's allocation table, new or modified enforcement compliance schedules,
public notice of SIUs in SNC, and any other information, upon request, which in the
opinion of the Director is needed to determine compliance with the pretreatment
implementation requirements of this permit;
11. Public Notice
The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant
Non -Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with
applicable pretreatment requirements and standards during the previous twelve month period. This list
shall be published within four months of the applicable twelve-month period.
12. Record Keeping
The Permittee shall retain for a minimum of three years records of monitoring activities and results; along
with support information including general records, water quality records, and records of industrial impact
on the POTW.
13. Funding and Financial Report
The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its
approved pretreatment program.
14. Modification to Pretreatment Programs
Modifications to the approved pretreatment program including but not limited to local limits
modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan
modifications, shall be considered a permit modification and shall be governed by 15 NCA.0 2H .0114 and
15A NCAC 2H.0907..
I pminn F19n/rnnq

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MBAS (surfactants)
mg/L
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Tin (Sn) µg/L
Acidity,'as CaCO3, to pH 4.5/8.3
mg/L
Oil and Grease, HEM, Total Recoverable
mg/L
Aluminum (AI)
µg/L
Titanium (Ti) µg/L
Alkalinity, as CaCO3, to pH 4.5/8.3
mg/L
Phenols, Total Recoverable
pg/L
Antimony (Sb)
pg/L
Vanadium (V) µg/L
BOD: Biochemical Oxygen Demand, 5-day
mg/L
Residue: Total (Total Solids)
mg/L
Arsenic (As)
pg/L
Zinc (Zn) . µg/L
cBOD: Carbonaceous BOD, 5-day
mg/L
Residue: Volatile/Fixed, Total
mg/L
Barium (Ba)
pg/L
Coliform: Fecal MF
/1ooml
Residue: Suspended (Suspended So/ids)
mg/L
Beryllium (Be)
µg/L
Boron (B), Total µg/L
Coliform: Total MF
/loom[
Residue: Volatile/Fixed, Suspended
mg/L
Cadmium (Cd)
pg/L
Mercury 1631, low-level ng/L
Coliform: Tube Fecal
/loom)
TDS -Total Dissolved Solids
mg/L
Calcium (Ca)
mg/L
Coliform: Tube Total
/10oml
Silica
mg/L
Chromium (Cr), Total pg/L
Specific Conductance, at 25 °C umhos/cm
Sulfide
mg/L
Cobalt (Co)
pg/L
Acid Herbicides
TOC - Total Organic Carbon
mg/L
Tannin & Lignin
mg/L
Copper (Cu)
µg/L
Organochlorine Pesticides
Turbidity
NTU
Iron (Fe)
pg/L
Organonitrogen Pesticides
�pj 1?ararrteie! seR= r r
Lead (Pb)
µg/L
Organophosphorus Pesticides
a. '
t%ij!!t.C)�tsdLe#ersnc}, rsfi :
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pH
S.
Lithium Li
( )
µg/L
PCBs (polychlorinated biphenyls)
Bromide
mg/L
Hardness, Total as CaCO3 - by titration
mg/L
Magnesium (Mg)
mg/L
Chloride
mg/L
Manganese (Mn)
pg/L
Semi -Volatile Organics (BNAs)
Fluoride
mg/L
Mercury (Hg)
pg/L
TPH Diesel Range
Sulfate
mg/L
..,�n �:" r
Molybdenum (Mo) pg/L
Chlorophyll a
µg/L
Ammonia as N (NH3-N)
mg/L
Nickel (Ni)
µg/L
Volatile Organics (VOA)
Color: ADMI
C.U.
Nitrate -Nitrite as N (NO3+NO2-N)
mg/L
Potassium (K)
mg/L
Color: Platinum Cobalt
C.U.
Total Kjeldahl Nitrogen as N (TKN)
mg/L
Selenium (Se)
pg/L
TPH Gasoline Range
COD: Chemical oxygen Demand
mg/L
Total Phosphorus as P (TP)
mg/L
Silver (Ag)
µg/L
Cyanide, Total
mg/L
Nitrite as N (NO2-N)
mg
Sodium (Na)
Formaldehyde
mg/L
Nitrate as N (NO3-N calculated)
mg/L
Strontium (Sr)
Ng/L
Phytoplankton Algae
Hexavalent Chromium (Cr6+)
mg/L
Orthophosphate as P (PO4)
mg/L
Thallium (TI)
µg/L
LAB COMMENTS:

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North Carolina Division of Water Resources
Central Laboratory (Water Sciences Sectionj
Water Sample Collection & Submittal
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in check -boxes for parameters
—
Acidity,as CaCO3; to pH 4.5/8.3
mg/L
Oil and (3rease, HEM, Total Recoverable
mg/L
Aluminum (Al)
pg/L
Titanium (Ti) pg/L
Alkalinity, as CaCO3, to pH 4.5/8.3
mg/L
Phenolsj Total Recoverable
PgA
Antimony (Sb)
pg/L
Vanadium (V) lig/L
—
BOD: Biochemical Oxygen Demand, 5-day
mg/L
Residue: Total (Total Solids)
mg/L
Arsenic (As)
pg/L
Zinc (Zn) p-g/L
—
cBOD: Carbonaceous BOD, 5-day
mg/L
Residue: Volatile/Fixed, Total
mg/L
Barium (Ba)
pg/L
Coliform: Fecal MF
/100ml
Residue: Suspended (Suspended S�105)
mg/L
Beryllium (Be)
pg/L
Boron (B), Total lig/L
Coliform: Total MF
/100ml
Residue: Volatile/Fixed, Suspended
mg/L
Cadmium (Cd)
pg/L
Mercury 1631, low-level ng/L
Coliform: Tube Fecal
/100ml
TDS - Total Dissolved Solids
mg/L
Calcium (Ca)
mg/L
Coliform: Tube Total
/loom]
Silica
mg/L
Ch ro m i u in (Cr), Tota I
pg/L
A,
Specific Conductance, at 25 'C,
umhos/cm
Sulfide
mg/L
Cobalt (Co)
pg/L
Acid Herbicid
TOC - Total Organic Car�on
mg/L
Tannin & Lignin
mg/L
Copper(Cu)
pg/L
Organochlorine Pesticides
Turbidity
NTU
Iron (Fe)
pg/L
Organonitrogen Pesticides;
Lead (Pb)
pg/L
Organophosphorus Pesticides
pH
S. U.
Lithium (U)
pg/L
PCBs (polychlorinated biphenyls)
Bromide
mg/L
Hardness, Total as CaCO3 - by titration
mg/L'
Magnesium (Mg)
mg/L
Chloride
mg/L
Manganese (Mn)
Pg/L
SemPVolatile Organics (BNAs)
Fluoride
mg/L
Mercury (Hg)
pg/L
TPH Diesel Range
Sulfate
mg/L
TIM
Chlorophyll a
pg/L
Ammonia as N (NH3-N)
mg/L
Nickel (Ni)
pg/L
Volatile Organics (VOA)
Color: Plati , nurn Cobalt
C.U.
Total Kjeldahl Nitrogen as N (TKN)
mg/L
Selenium (Se)
pg/L
TPH Ga5oline Range
COD: Chemical oxygen Demand
mg/L
Total Phosphorus as P (TP)
mg/L
Silver(Ag)
pg/L
Cyanide, Total
mg/L
Nitrite as N (NO2-N)
mg/L
Sodium (Na)
mg/L.
f"t"'a—st
W 0, '1.
Formaldehyde
mg/L
Nitrate as N (NO3-N calculated)
mg/L
Strontium (5r)
pg/L
Phytoplankton Algae
LAB COMMENTS:
Revision:

p
United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
EPA
OMB No. 2040-0057
- Water,Compllance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN I 2 15 I 3 I NC0025135 I11 12 14/10/21 17 18 L � j 19 I G I 201 I
21III1 I I I I I III 11I I I I I I I I I I I I I I I I I I I I III I I I I I f6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ------------Reserved ------- ----
67 70LJI 71 J 72 �731 I 174 75I III I I
80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:OOAM 14/10/21
10/03/01
Huffman Finishing
4919 Hickory Blvd
Exit Time/Date
Permit Expiration Date
Granite Falls NC 28630
11:OOAM 14/10/21
15/01/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
///
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Lee T Huffman,PO Box 170 Granite Falls NC 286300170//828-396-1741/
Yes
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & MaintenancE E Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Linda S Wiggs ARO WQ//828-296-4500 Ext.4653/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
�. s y
2
Page#

NPDES
yr/mo/day
31 NCO025135 I11 12 14/10/21 17
Inspection Type
18 i0i
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
The inspector met with Shuford Wise (ORC).
Samples were obtained, the results are as follows:
BOD - 6.1 mg/I
TSS - 112 mg/1
Fecal - < 4 colonies/100ml
Metals (Ni) - 6.0 ug/I
COD - 340 mg/I
The ORC reported 10/21/14 flow at .015 MGD
The high alarm float on the EQ Basin is in need of repair or replacement.
The Back-up Operator in Responsible Charge (BORC) is Invalid. Submit an ORC Designation Form
with the properly certified BORC.
Page#

IV
Permit: NCO025135 Owner - Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Permit
Yes No NA' NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
0
❑
❑
❑
application?
Is the facility as described in the permit?
M
❑
❑
❑
# Are there any special conditions for the permit?
❑
❑
N
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
E
❑
❑
❑
Comment:
Operations $ Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable 0 ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: Sludge Judge
Bar Screens
Yes No NA NE
Type of bar screen
a.Manual
❑
b.Mechanical
❑
Are the bars adequately screening debris?
0
❑
❑
❑
Is the screen free of excessive debris?
❑
❑
❑
Is disposal of screening in compliance?
❑
❑
❑
Is the unit in good condition?
❑
❑
❑
Comment: The screening device for this industry is managed by
Huffman staff. It is not at the
wastewater facility. However, the ORC states this "link shaker" device does a satisfactory
job of removing fibers in the waste stream.
Equalization Basins
Yes No NA NE
Is the basin aerated?
0
❑
❑
❑
Is the basin free of bypass lines or structures to the natural environment?
E
❑
❑
❑
Is the basin free of excessive grease?
M
❑
❑
❑
Are all pumps present?
0
❑
❑
❑
Are all pumps operable?
0
❑
❑
❑
Are float controls operable?
❑
0
❑
❑
Are audible and visual alarms operable?
❑
❑
❑
# Is basin size/volume adequate?
0
❑
❑
❑
Page#
3

Permit: NCO025135 Owner -Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Equalization Basins Yes No NA NE
Comment: There are two pumps and four aerators associated with the EQ Basin.
When the float was lifted the audible and visual alarm did not activate. The ORC believes the
float is in need of replacement. The float will be replaced or repaired; fortunately there is
Plenty of capacity in the basin. The facility is permitted for 250,000 gallons a day but has
been operating at an average daily flow of 30 000-40 000 gallons a day in 2014.
Oxidation Ditches
Are the aerators operational?
Are the aerators free of excessive solids build up?
# Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Are settleometer results acceptable (> 30 minutes)?
Is the DO level acceptable?(1.0 to 3.0 mg/1)
Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes)
Yes No NA NE
❑ ❑ ❑
❑ ❑ E ❑
❑ ❑ M ❑
M ❑ ❑ ❑
❑ ❑ ❑ M
❑ ❑ ❑ E
❑ ❑ ❑ M
❑ ❑ ❑
Comment: There was very little foam noted in the Oxidation Ditch at the time of the inspection. The
ORC stated the D.O. runs between 0.8-1.2 mg/I.
Secondary Clarifier
Is the clarifier free of black and odorous wastewater?
Is the site free of excessive buildup of solids in center well of circular clarifier?
Are weirs level?
Is the site free of weir blockage?
Is the site free of evidence of short-circuiting?
Is scum removal adequate?
Is the site free of excessive floating sludge?
Is the drive unit operational?
Is the return rate acceptable (low turbulence)?
Is the overflow clear of excessive solids/pin floc?
Is the sludge blanket level acceptable? (Approximately % of the sidewall depth)
Yes No NA NE
•
❑
❑
❑
•
❑
❑
❑
•
❑
❑
❑
■
❑
❑
❑
❑
❑
❑
■
❑
❑
❑
■
❑
❑
❑
•
❑
❑
❑
•
❑
❑
❑
❑
❑
❑
❑
❑
❑
Comment: The ORC's sludge judge was recently broken so we were not able to check the blanket
level.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? M ❑ ❑ ❑
Page# 4

Permit: NCO025135 Owner -Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Effluent Pipe
Yes No NA NE
Are the receiving water free of foam other than trace amounts and other debris?
0
❑
❑
❑
If effluent (diffuser pipes are required) are they operating properly?
❑
❑
0
❑
Comment: There is a fountain to assist with effluent aeration prior to discharge into Lake Hickory.
Standby Power
Yes No NA NE
Is automatically activated standby power available?
❑
❑
❑
Is the generator tested by interrupting primary power source?
❑
❑
❑
Is the generator tested under load?
❑
❑
❑
Was generator tested & operational during the inspection?
❑
❑
❑
M
Do the generator(s) have adequate capacity to operate the entire wastewater site?
❑
❑
❑
Is there an emergency agreement with a fuel vendor for extended run on back-up power?
❑
❑
❑
Is the generator fuel level monitored?
❑
❑
❑
Comment: The generator is managed by Huffman staff and was not evaluated at the time of the
inspection. However, we discussed if a power loss were to occur the industrial processes
would not take place, therefore flows to the WWTP would be halted.
Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
0
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
0
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
M
❑
❑
❑
Is the chain -of -custody complete?
❑
❑
❑
Dates, times and location of sampling
❑
Name of individual performing the sampling
❑
Results of analysis and calibration
❑
Dates of analysis
❑
Name of person performing analyses
❑
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
E
❑
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
❑
❑
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 2417 with a certified operator
❑
❑
M
❑
on each shift?
Is the ORC visitation log available and current? ❑ ❑ ❑ 0
Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑
Page# 6

Permit: NCO025135 Owner -Facility: Huffman Finishing
Inspection Date: 10/21/2014 Inspection Type: Compliance Sampling
Record Keeping Yes No NA NE
Is the backup operator certified at one grade less or greater than the facility classification? ❑ 0 ❑ ❑
Is a copy of the current NPDES permit available on site? N ❑ ❑ ❑
Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ -
Comment: The BORC is Invalid.
The ORC stated he only documents when he visits the facility in his log book.
Page# 6

NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
November 20, 2014
Lee Huffman
Huffman Finishing Inc.
PO Box 170
Granite Falls, NC 28630
SUBJECT: Compliance Sampling Inspection
Huffman Finishing
Permit No: NCO025135
Caldwell County.
Dear Mr. Huffman:
John E, Skvarla, III
Secretary
Enclosed please find a copy of the Compliance Sampling Inspection report from the inspection conducted on
October 21, 2014. The facility appeared to be in compliance with permit NC0025135. However, there were
two items noted that may need your attention; the high water alarm float was in disrepair and a file review
indicated that the back-up operator of your facility is no longer a valid operator.
Please refer to the enclosed inspection report for additional observations and comments. If you or your staff
have any questions, please call me at 828-296-4500.
Sincerely,
Linda Wiggs
Environmental Senior Specialist
Asheville Regional Office
Enc. Inspection Report
cc: Shuford Wise, ORC (e-copy)
MSC 1617-Central Files -Basement
Asheville Files .
G:\WR\WQ\Caldwell\Wastewater\Industrial\Huf&nan Finishing 25135\CSI.Ltr.Oct2014.doc
Water Quality Regional .Operations —Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, North Carolina 28778
-Phone: [phone] FAX: [phone]
Internet: hftp://pbrtal.hcdenr.org/web/wq
An Equal Opportunity \ Affirmative Action Employer

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North Carolina Department,o 'Vnt 1?A Y
A •; Environ ,gnt and Natural Resources
2090 U.S. Highw , Swannanoa, Nc 28778 ddress be
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it 2090 U.S. Highway 70, Swannanoa, Nc 28778
INCRIENR
LEE T HUFFMAN
HUFFMAN FINISHING INC.
POST OFFICE BOX 170
GRANITE FALLS NC 28630-0170
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LEE T HUFFMAN L
HUFFMAN FINISHING INC
POST, -.OFFICE -,OFFICE BOX 170
G*TE FALLS NC 28630-0170
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