NC0083038_Fact Sheet_20200624

NCDENR / DWR
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
Ardagh Glass, Inc. [formerly Saint Gobain Containers, Inc.]
NPDES Permit NCO083038
Permit Writer: Joe R. Corporon, LG - Compliance and Expedited Permitting Unit
Facility Information
(L) Facility Name:
Ardagh Glass, Inc.
(2.) Permitted Flow (MGD):
Not limited - controlled discharge
from AST 0.500MG
(6.) County:
Vance
3. Facility Class:
1 Physic/Chemical
7. Regional Office:
Raleigh
(4.) Facility Status:
Existing
(8.) State Grid /
USGS TooQuad:
B25SW
(Henderson)
5. Permit Status:
Existing
Stream Characteristics
1. Receiving Stream:
Unnamed tributaryUT to Martin Creek
2. Subbasin:
030302
8. Drainage Area mil :
0.10
3. Index No.:
28-78-1-3
9. Summer 7Q 10 cfs
0.0
4. Stream Classification:
C; NSW
10. Winter 7Q10 cfs :
0.0
5. 303 d Listed:
No
11. 30 2 cfs :
0.0
6. 305 b Status:
N/A
12. Average Flow cfs :
0.09
7. Use Support:
Meets use support
13. IWC % :
100
Summary of Changes for Renewal
Conditions
ParametersAffected
Basis for Condition(s)
No discharge during last permit cycle;
No changes to permit mass limits
TSS, O&G
renewal consistent with previous
permits.
Added details requiring eDMR
All
Per EPA required reporting strategy
beginning on the Effective Date
Changed permit expiration date to
All
Per Basin Schedule
31 Oct2024
Updated Facility Map
All
Renewal

NPDES RENEWAL FACT SHEET
NPDES NCO083038
PROJECT NOTES
Facility Summary - According to the application to renew and Change of Ownership form
(received 05May2014), Ardagh Glass, Inc. employs —300 people to manufacture glass
containers (jars) under Federal Effluent Guidelines [40 CFR 426, Subpart H- Glass Container
Manufacturing]. This facility uses city water as a one -pass quencher for molten glass (no contact
with oils or other substances), then holds this quenching water in a 500K-gal above -ground
storage tank for temperature control. Discharge occurs only episodically when plant workers
manually drain the furnace tank. Discharges to the environment range in volume from 0.300 MG
to 0.500 MG released at a controlled flow rate over several days. Monitoring is required only
when discharging.
This facility has made no changes in its treatment system since last renewal.
DMR Data -- This facility has not discharge during the previous permit cycle. No data to review.
It is unknown at this time if the Permittee has requested a Discharge Waiver.
Receiving Stream - Flow discharges to an UT to Martin Creek to Sandy Creek to Swift Creek.
The receiving stream is not 303(d) listed as impaired (2014).
Permitting Guidance - Although this facility discharges to NSW waters, nutrient limits are not
warranted for this non -nutrient industrial wastewater. Federal Guidelines regulate O&G, TSS,
and pH. Limits for O&G/TSS are calculated based on production. Original limits considered 260
tons/day [furnace pull] while operating one furnace. Existing facility may operate a second
furnace, and previously reported 478.1 tons/day average with peak production at 599.32 tons/day
over the last three years (May 2011-May2014). Despite this previous production increase, this
facility had no problem meeting the originally allocated permit limits (1993).
This renewal will maintain permit limits based on the previous permit (2015).
Waste Load Allocation (WLA) Data -- Last WLA was 1993.
RRO Region Data -- Regional Staff Report (1993) states that Henderson POTW will not accept
this WW due to the large volume. This facility performed an Engineering Alternatives Analysis
(EAA) to address discharge alternatives in 1993.
Proposed Schedule for Permit Issuance
Draft Permit to Public Notice:
Permit Scheduled to Issue:
Tentative Effective Date
State Contact
06May2020
19Jun2020
O 1 Jul2020
If you have any questions on a of the ove information or on the attached draft permit, please
contact Joe R. Corporon, LG 'oe.i olonkncdenr.gov]. Email is the default contact
considering current remote -permitting schedules imposed in accord with Covid-19 quarantine.
Page 2
Version: for Public Notice on 06May, 2020

Central Files: APS _ SWP _
1 /12/2015
Permit Number NCO083038
Program Category
NPDES WW
Permit Type
Industrial Process & Commercial Wastewater Discharge
Primary Reviewer
joe.corporon
Coastal SWRuIe
Permitted Flow
Facility
Permit Tracking Slip
Status Project Type
In draft Renewal
Version Permit Classification
Individual
Permit Contact Affiliation
Jayne E. Browning
PO Box 4200
Muncie IN 47307420(
Facility Name
Major/Minor
Region
Saint-Gobain Containers
Minor
Raleigh
Location Address
County
620 Facet Rd
Vance
Facility Contact Affiliation
Henderson NC 275374200
Heather Harper
& EH Manager S
620 Facet Rd
Owner
Henderson
NC 27537420(
Owner Name Owner Type
Ardagh Glass Inc Non -Government
Owner Affiliation
Stephane Jean
Manager Plant
620 Facet Rd
Dates/Events Henderson NC 27537420
Scheduled
Orig Issue App Received Draft Initiated Issuance
Public Notice Issue Effective Expiration
4/13/1994 5/5/2014 1 /12/2015
Regulated Activities
Requested /Received Events
Contact cooling water production
Region comments on draft requested
Glass products manufacture
Region comments on draft received
Outfal I 001
Waterbody Name Streamindex Number Current Class Subbasin
Martin Creek 28-78-1-3 C;NSW:+ 03-03-02

ROY COOPER
Gmunor
MICHAEL S. REGAN
Secrctary
LINDA CULPEPPER
Stephane Jean, Plant Manager
Ardagh Glass Inc
620 Facet Rd
Henderson, NC 27537-4200
Subject: Permit Renewal
Application No. NCO083038
Ardagh Glass, Inc.
Vance County
Dear Applicant:
NORTH CAROLINA
Environmental Quality
May 06, 2019
The Water Quality Permitting Section acknowledges the May 6, 2019 receipt of your permit renewal application and
supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting
branch. Per G.S. 150E-3 your current permit does not expire until permit decision on the application is made.
Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The
permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a
timely manner to requests for additional information necessary to allow a complete review of the application and renewal
of the permit.
Information regarding the status of your renewal application can be found online using the Department of Environmental
Quality's Environmental Application Tracker at:
https://deq. nc.gov/permits-regulations/permit-guidance/environmental-application-tracker
If you have any additional questions about the permit, please contact the primary reviewer of the application using the
links available within the Application Tracker.
Sincerely,
��')
- k, J
Wren Thedford
Administrative Assistant
Water Quality Permitting Section
ec: WQPS Laserfiche File w/application
qA N,rtr :arc. raDepartrrertofEnvvanment*+Quality I DvSionOfWater5esouroes
Fa a or, Reg ara Qff --e i 3900 Barrett Drw. I Ra°e gh, North Caroline 27809
_ .. __ M /✓ 919-791-4200

Ardagh( xUr
www.ardaghgroup.com
620 Facet Rd.
Henderson, NC 27537
T: 252-492-1131
F:252-492-3531
Via Certified Mail: No. 7018 0360 0001 6142 7484
Return Receipt Requested
Division of Water Quality
NPDES Unit
North Carolina Department of Environmental Quality
W8WD/NGDEQ/DWQ
1617 Mail Service Center
Raleigh, NC 27699-1617
MAY n 6 2019
May 2, 2019
water Quality
Permitting Section
Re: Ardagh Glass Inc.
Henderson, NC
Permit No. NCO083038
Renewal Application
Ardagh Glass Inc. (AGI) requests renewal of NPDES permit number NCO083038 for the discharge of
wastewater from our facility located at 620 Facet Road, Henderson. This cover letter, enclosed
application form, map, and sludge management plan are submitted as our application package. As
previously requested, the original and two copies are enclosed.
There have been no facility changes impacting the permitted system since the permit was last
issued in April 2015.
If you have any questions or require additional information, please do not hesitate to contact
Heather Harper, EHS Manager, at [phone].
Yours incerely,
Stephane A. e
Plant Manage
Enclosures
cc:
R. Bishop
H. Harper
C. Thornton
J. Inman

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number NC0083038
Please print or type.
1. Contact Information:
Owner Name
Facility Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
Ardagh Glass Inc.
Ardagh Glass Inc.
620 Facet Road
Henderson
NC 27527
252-430-3651
252-492-3531
[e-mail]
2. Location of facility producing discharge:
Check here if same as above
Street Address or State Road
City
State / Zip Code
County
Vance
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge
or ORC)
Name
Ardagh Glass Inc.
Mailing Address
P.O. Box 50487
City
Indianapolis
State / Zip Code
IN 46250-0424
Telephone Number
317-558-1897
Fax Number
317-558-8805
4. Ownership Status:
Federal ❑ State ❑ Private ® Public ❑
Page 1 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 3221
6. Number of employees: 300
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
The treatment system consists of a 500,000-gallon aboveground holding tank, which is
discharged via Outfall 001 into an unnamed tributary to Martin Creek.
Whenever molten glass is drained from a glass melting furnace, clean city water is used to cool
the glass and the metal chute, directing the flow of glass down the chute. This cooling (or
quench) water is collected and held in the 500,000-gallon aboveground storage tank for
temperature control prior to being discharged to the receiving stream at a controlled rate, over
a period of several days. The quench water does not come into contact with any oils or other
substances used in the plant, and there are no treatment chemicals or other additives used.
The discharge is intermittent and only occurs as a result of a furnace drain event. The primary
reasons for a drain are a scheduled or emergency furnace repair. Repairs are typically
scheduled approximately every 7-10 years.
8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes
If yes, specify the category? Glass manufacturing, Part 426 Subpart H
9. Principal product(s) produced: glass bottles and jars
Principal raw material(s) consumed: sand, limestone, soda ash
Briefly describe the manufacturing process(es):
The raw materials are combined into batches and delivered to the two glass melting furnaces where they
are heated to molten glass. The molten glass is then directed to forehearths where it is further conditioned
before being directed to a forming machine where it is molded into glass containers. The containers are
slowly heated and cooled in annealing lehrs. The annealed containers are inspected for quality and then
packed in cartons or on bulk pallets. The containers are stored in an on -site warehouse until loaded in a
truck for shipment to the customer.
Page 2 of 5 C-MI 10108

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
List specific amounts consumed and/or units of roduction over the last three ears
Product Produced or Raw Material
Product Produced or Raw Material
Consumed
Consumed
AVERAGE
PEAK
Furnace 1: 194.9 tons glass produced;
Furnace 1: 264.08 tons glass produced;
per Day
Furnace 2: 312.3 tons glass produced
Furnace 2: 369.98 tons glass produced
per Month
Furnace 1: 5,993.57 tons glass produced;
Furnace 1: 7,450.71 tons glass produced;
Furnace 2: 9,499.12 tons glass produced
Furnace 2: 10,643.65 tons glass produced
Furnace 1: 71,202.84 tons glass produced;
Furnace 1: 77,421.76 tons glass produced;
per Year
Furnace 2: 113,989.38 tons glass produced
Furnace 2: 117,089.05 tons glass produced
11. Frequency of discharge: Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: 7, when a discharge occurs Duration: < or = 30 days
12. Types of wastewater discharged to surface waters only
Discharge
Flow
GALLONS PER DAY
Sanitary - monthly average
None
Utility water, etc. - monthly average
None
Process water - monthly average
Maximum total 500,000 gallons per drain event
Stormwater - monthly average
No estimate; stormwater discharges are regulated via
Permit NCG070076
Other - monthly average
Explain:
None
Monthly Average
Maximum total 500,000 gallons when a drain event
total discharge (all types)
occurs
13. Number of separate discharge points: 1 Outfall Identification number(s) 001
14. Name of receiving stream(s) (Provide a map shouring the exact location of each outfall, including
latitude and longitude):
Unnamed tributary to Martin Creek
Page 3 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
currentlu monitored. Summarize the vast 3 uears of effluent data.
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BODS)
NA
NA
NA
Chemical Oxygen Demand (COD)
NA
NA
NA
Total Organic Carbon
NA
NA
NA
Total Suspended Solids
No discharge in last 3 years
Ammonia as N
NA
NA
NA
Temperature (Summer)
No discharge in last 3 years
Temperature (Winter)
No discharge in last 3 years
pH
No discharge in last 3 years
Fecal Coliform (If sanitary waste is
present)
NA
NA
NA
Total Residual Chlorine (if chlorine is
used)
NA
NA
NA
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program (CAA)
Other (Non -discharge)
NCD053528170 NESHAPS (CAA)
Ocean Dumping (MPRSA)
NCO083038 Dredge or fill (Section 404 or CWA)
02834 Other (Title V)
Other (Stormwater)
WQ0000221
02834
02834
NCG070076
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
No chemicals are discharged.
Page 4 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Stephane A. Jean
Printed name of Person Signing
Plant Manager
Title
Date
North Carolina Genkay Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement repr, alidn, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 5 C-MI 10/08

ArdaghGroup `/
Ardagh Glass Inc. — Henderson Plant
Sludge Management Plan
A sludge management plan is not applicable to this wastewater treatment system; no sludge or solids
are generated. The water is used only for cooling and temporary storage for temperature reduction is
the only treatment method.

° Martin Creek � � a � ,�.:.+••� °
Road r ^L • •• • 'P 1`J
�• (NC Hwy1)
C � f r• 4�. '� u • • 538 � ;'y
•• .. 0a II C
\1�• T \ _� r s
Approximate property
boundary
5 • •
Outfall001 i
(Flows southeast)
r
p
111 to Martin L
�S s�
t p
5
La
ll u
• ar or
n
_ l
Martin Creek,
. (flows ea.sl)
u�11
Bear Pondf •a. °
y� •°
Road
f
Ardagh Glass, Inc. Facility
Location
Latitude: 360 17' 20" N Longitude: 780 23' 35" W not to scale
HUC: 03020101 Stream Class: C; NSW+
Draina¢e Basin: Tar Pamlico Stream Seement: 28-78-1-3
Receivine Stream: UT to Martin Creek Sub -Basin: 03-03-02 NPDES Permit NC0083038
State Grid: B25SW USGS Quad: Henderson, NC
North Vance County

Public Notice
AFFP North Carolina
Public Notice North Carolina Environmental Management
Commission/NPDES 'Unit
Affidavit of Publication 1617 Mail Servi+�� Center
Raleigh, NC 276 -1617
Notice of Intent to. Issue a NP-
DES Wastewater Permit
SS
NCO083038 Ardagh Class Inc.
CAROLINA}
COUNTY OF )Vance_
The North Carolina Environ-
mental Management Commis -
Kimberly Cook, being duly sworn, says:
Sion proposes to issue a NP-
DES wastewater discharge
That she is the billing clerk of the The Daily Dispatch, a
permit to the person(s) listed
daily newspaper of general circulation, printed and
below. 'Written comments re-
published in Henderson, County, North Carolina; that the
garding the proposed permit
publication, a copy of which is attached hereto, was
will be accepted Ontil 30 days
published in the said newspaper on the following dates:
after the publish -date of this
May 12, 2020
notice. The Director of the NC
Division of Water: Resources
(DWR) may hold a public
hearing should there be a sig-
nificant degree of public in-
terest. Please mail comments
and/or information requests to
That said newspaper was regularly issued and circulated
DWR at the above address,
on those dates.
Interested persons may visit
SIGNED:
the DWR at 512 N. Salisbury
Street, Raleigh, NC to review
information on file. Additional
the billing c ek
information On NPDES per -
Subscribed to and sworn to me this 12th day of May 2020.
mits and this notice may be
found on our website:
http-//deq.no. gov;`about/divi-
sions./wate r-resources/water-
resources-perm p/wastewa-
t �
ter-branck[n•pdes-
Barbara M Daniels, Notary, Guilford, County, North
wastewater/public-notices,or
Carolina
by calling [phone]. Ar-
My commission expires: February 01, 2022
dagh Glass, lnc.;;`Henderson,
Vance County, applied to re-
new NPDES permit
NCO083038 discharging to a
30102389 30903936 919-807-6495
UT to Martin Creek, Tar -Pam-
lico River Basin. Total Sus -
WREN THEDFORD .''
pended Solids (TSS), Oil &
NCDENR/DWR �^ `
Grease and pH are water-
1617 MAIL SERVICE CENTER '...,` °'m
quality limited. This discharge
RALEIGH, NC 27699-1611 "o
9
may affect fvtur$`. asteload al-
u
locations in this portion of the
watershed.
May 12, 2020

PUBLIC NOTICE
For 06May2020
83038 Ardagh Glass, Inc. [formerly Saint-Gobain Containers, Inc.]
NPDES Website and Newspaper:
Ardagh Glass, Inc., Henderson, Vance County, applied to renew NPDES permit NCO083038
discharging to a UT to Martin Creek, Tar -Pamlico River Basin. Total Suspended Solids (TSS),
Oil & Grease and pH are water -quality limited. This discharge may affect future wasteload
allocations in this portion of the watershed.