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HomeMy WebLinkAboutNC0006254_Fact Sheet_20200529FACT SHEET FOR EXPEDITED PERMIT RENEWALS This form must be completed by Permit Writers for all expedited permits which do not require full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile home parks, etc) that can be administratively renewed with minor changes, but can include facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing, instream monitoring, compliance concerns). Basic Information for Expedited Permit Renewals Permit Writer / Date Brianna Young 5/29/2020 Permit Number NC0006254 Facility Name / Facility Class Patterson Mill / WW-2 Basin Name / Sub -basin number Yadkin Pee -Dee / 03-07-01 Receiving Stream / HUC Yadkin River / 030401010102 Stream Classification / Stream Segment C; Tr / 12- 1 Does permit need Daily Maximum NH3 limits? N/A Does permit need TRC limits/language? N/A Does permit have toxicity testing? IWC (%) if so Yes; IWC = 8% Does permit have Special Conditions? Yes — toxicity test, biocide notification, nutrient reo ener, groundwater monitoring Does permit have instream monitoring? Yes — temperature outfall 001 Is the stream impair d on 303 d list)? No Any obvious compliance concerns? None Any permit mods since lastpermit? Yes see Section 1 New expiration date 10/31/2023 Comments on Draft Permit? Yes see Section 6 Section 1. Facility Overview: The Patterson Mill WWTP is a facility that discharges process wastewater with a permitted wastewater discharge of 0.45 MGD. Per the permit renewal application, wastewater is pumped from the effluent pit in the floor of the tissue machine area to the distribution box, then into two fiber traps, through which it travels to head boxes. The effluent from the head boxes travels to the aeration basin where 4 or 5 aerators run continuously, after which it travels to the sedimentation basin and then out the discharge pipe. The facility has a continuous discharge. The maximum, monthly average discharge between February 2017 and January 2020 was approximately 0.283 MGD. In the renewal application submission, permittee stated that the following facility changes have occurred: • 3-year average daily production increased to 26.1 tons/day and the peak 1-year average increased to 28.5 tons/day. • 3-year average daily discharge flow increased from 177,000 GPD to 241,500 GPD • Brand of defoamer additive has changed and replacement is listed on the current application along with dosage rates • Approval of boiler additives attained from DWR and are listed along with dosage rates in current application Section 2. Compliance History (February 2015 — February 2020): • 1 NOV for TSS daily max exceeded • 1 NOV for TSS monthly avg exceeded • 1 NOD for iron monitoring frequency violation • 1 NOV for iron monitoring frequency violation • Passed 12 of last 12 toxicity tests (passed all toxicity tests since March 2016) Section 3. RPA: The maximum monthly average flow between February 2017 and January 2020 was approximately 0.283 MGD. • Mercury: Mercury TMDL evaluation was completed; No limits required • Iron: There is no RPA to conduct for iron as there is no longer a water quality standard Section 4. Changes from previous permit to draft: • Updated eDMR footnote in A(1) and language as A(7) • Updated outfall map • Added regulatory citations • Added facility grade in A(1) and A(2) • Added parameter codes in A(1) • Updated facility addressed based on permit renewal application • Updated expiration date to match the proper subbasin — permit is being short - cycled due to this • Updated components list on Supplement to Permit Cover Sheet based on renewal application • Receiving stream characteristics have been updated on the Supplement to Permit Cover Sheet • Updated tox language in A(3) • Added groundwater monitoring condition as A(6) per request from ARO Section 5. Changes from draft to final: 9 Updated tox language in A(3) Section 6. Comments received on draft permit: • Hannah Headrick (ATB; via email 3/25/2020): Section A. (3) — We have updated the Permit Templates. While the main change has been the addition of the email address for AT form submission, there are other minor changes to the former text that we prefer for clarification. o DWR response: Toxicity language has been updated. NPDES Implementation of Instream Dissolved Metals Standards — Freshwater Standards The NC 2007-2015 Water Quality Standard (WQS) Triennial Review was approved by the NC Environmental Management Commission (EMC) on November 13, 2014. The US EPA subsequently approved the WQS revisions on April 6, 2016, with some exceptions. Therefore, metal limits in draft permits out to public notice after April 6, 2016 must be calculated to protect the new standards - as approved. Table 1. NC Dissolved Metals Water Quality Standards/Aquatic Life Protection Parameter Acute FW, µg/l (Dissolved) Chronic FW, µg/l (Dissolved) Acute SW, µg/1 (Dissolved) Chronic SW, µg/l (Dissolved) Arsenic 340 150 69 36 Beryllium 65 6.5 --- --- Cadmium Calculation Calculation 40 8.8 Chromium III Calculation Calculation --- --- Chromium VI 16 11 1100 50 Copper Calculation Calculation 4.8 3.1 Lead Calculation Calculation 210 8.1 Nickel Calculation Calculation 74 8.2 Silver Calculation 0.06 1.9 0.1 Zinc Calculation Calculation 90 81 Table 1 Notes: 1. FW= Freshwater, SW= Saltwater 2. Calculation = Hardness dependent standard 3. Only the aquatic life standards listed above are expressed in dissolved form. Aquatic life standards for Mercury and selenium are still expressed as Total Recoverable Metals due to bioaccumulative concerns (as are all human health standards for all metals). It is still necessary to evaluate total recoverable aquatic life and human health standards listed in 15A NCAC 213.0200 (e.g., arsenic at 10 µg/l for human health protection; cyanide at 5 µg/L and fluoride at 1.8 mg/L for aquatic life protection). Table 2. Dissolved Freshwater Standards for Hardness -Dependent Metals The Water Effects Ratio (WER) is equal to one unless determined otherwise under 15A NCAC 02B .0211 Subparagraph (11)(d) Metal NC Dissolved Standard, /l Cadmium, Acute WER* {1. 136672-[ln hardness] (0.041838)} e^{0.9151 [In hardness]-3.1485} Cadmium, Acute Trout waters WER* {1. 136672-[ln hardness] (0.041838)} e^{0.9151[ln hardness]-3.6236} Cadmium, Chronic WER*{1.101672-[ln hardness] (0.041838)} • e^{0.7998[ln hardness]-4.4451} Chromium III, Acute WER*0.316 e^{0.8190[ln hardness]+3.72561 Chromium III, Chronic WER*0.860 e^{0.8190[ln hardness]+0.68481 Copper, Acute WER*0.960 e^{0.9422[ln hardness]-1.7001 Copper, Chronic WER*0.960 e^{0.8545[ln hardness]-1.7021 Lead, Acute WER*{1.46203-[ln hardness](0.145712)} • e^{1.273[ln hardness]-1.4601 Lead, Chronic WER*{1.46203-[ln hardness](0.145712)} • ell {1.273[In hardness]-4.705} Nickel, Acute WER*0.998 e^{0.8460[ln hardness]+2.255} Nickel, Chronic WER*0.997 e^{0.8460[ln hardness]+0.0584} Silver, Acute WER*0.85 • e^{1.72[ln hardness]-6.59} Silver, Chronic Not applicable Zinc, Acute WER*0.978 e^{0.8473[ln hardness]+0.884} Zinc, Chronic WER*0.986 e^{0.8473[ln hardness]+0.884} General Information on the Reasonable Potential Analysis (RPA) The RPA process itself did not change as the result of the new metals standards. However, application of the dissolved and hardness -dependent standards requires additional consideration in order to establish the numeric standard for each metal of concern of each individual discharge. The hardness -based standards require some knowledge of the effluent and instream (upstream) hardness and so must be calculated case -by -case for each discharge. Metals limits must be expressed as `total recoverable' metals in accordance with 40 CFR 122.45(c). The discharge -specific standards must be converted to the equivalent total values for use in the RPA calculations. We will generally rely on default translator values developed for each metal (more on that below), but it is also possible to consider case - specific translators developed in accordance with established methodology. RPA Permitting Guidance/WQBELs for Hardness -Dependent Metals - Freshwater The RPA is designed to predict the maximum likely effluent concentrations for each metal of concern, based on recent effluent data, and calculate the allowable effluent concentrations, based on applicable standards and the critical low -flow values for the receiving stream. If the maximum predicted value is greater than the maximum allowed value (chronic or acute), the discharge has reasonable potential to exceed the standard, which warrants a permit limit in most cases. If monitoring for a particular pollutant indicates that the pollutant is not present (i.e. consistently below detection level), then the Division may remove the monitoring requirement in the reissued permit. 1. To perform a RPA on the Freshwater hardness -dependent metals the Permit Writer compiles the following information: • Critical low flow of the receiving stream, 7Q10 (the spreadsheet automatically calculates the I Q 10 using the formula 1 Q 10 = 0.843 (s7Q I0, CfS) 0.993 • Effluent hardness and upstream hardness, site -specific data is preferred • Permitted flow • Receiving stream classification 2. In order to establish the numeric standard for each hardness -dependent metal of concern and for each individual discharge, the Permit Writer must first determine what effluent and instream (upstream) hardness values to use in the equations. The permit writer reviews DMR's, Effluent Pollutant Scans, and Toxicity Test results for any hardness data and contacts the Permittee to see if any additional data is available for instream hardness values, upstream of the discharge. If no hardness data is available, the permit writer may choose to do an initial evaluation using a default hardness of 25 mg/L (CaCO3 or (Ca + Mg)). Minimum and maximum limits on the hardness value used for water quality calculations are 25 mg/L and 400 mg/L, respectively. If the use of a default hardness value results in a hardness -dependent metal showing reasonable potential, the permit writer contacts the Permittee and requests 5 site -specific effluent and upstream hardness samples over a period of one week. The RPA is rerun using the new data. The overall hardness value used in the water quality calculations is calculated as follows: Combined Hardness (chronic) _ (Permitted Flow. cfs *Avg. Effluent Hardness. miz/L) x (s7010. cfs *Aviz. U)stream Hardness, mg/L) (Permitted Flow, cfs + s7Q10, cfs) The Combined Hardness for acute is the same but the calculation uses the 1Q10 flow. 3. The permit writer converts the numeric standard for each metal of concern to a total recoverable metal, using the EPA Default Partition Coefficients (DPCs) or site -specific translators, if any have been developed using federally approved methodology. EPA default partition coefficients or the "Fraction Dissolved" converts the value for dissolved metal at laboratory conditions to total recoverable metal at in -stream ambient conditions. This factor is calculated using the linear partition coefficients found in The Metals Translator: Guidance for Calculating a Total Recoverable Permit Limit from a Dissolved Criterion (EPA 823-B-96-007, June 1996) and the equation: Cdiss = I Ctotal I + { [Kpo] [SS(I+a)] [10-6] } Where: ss = in -stream suspended solids concentration [mg/1], minimum of 10 mg/L used, and Kpo and a = constants that express the equilibrium relationship between dissolved and adsorbed forms of metals. A list of constants used for each hardness -dependent metal can also be found in the RPA program under a 4. The numeric standard for each metal of concern is divided by the default partition coefficient (or site -specific translator) to obtain a Total Recoverable Metal at ambient conditions. In some cases, where an EPA default partition coefficient translator does not exist (ie. silver), the dissolved numeric standard for each metal of concern is divided by the EPA conversion factor to obtain a Total Recoverable Metal at ambient conditions. This method presumes that the metal is dissolved to the same extent as it was during EPA's criteria development for metals. For more information on conversion factors see the June, 1996 EPA Translator Guidance Document. 5. The RPA spreadsheet uses a mass balance equation to determine the total allowable concentration (permit limits) for each pollutant using the following equation: Ca = (s7Q10 + Qw) (Cwgs) — (s7Q10) (Cb) Qw Where: Ca = allowable effluent concentration (µg/L or mg/L) Cwqs = NC Water Quality Standard or federal criteria (µg/L or mg/L) Cb = background concentration: assume zero for all toxicants except NH3* (µg/L or mg/L) Qw = permitted effluent flow (cfs, match s7Q10) s7Q10 = summer low flow used to protect aquatic life from chronic toxicity and human health through the consumption of water, fish, and shellfish from noncarcinogens (cfs) * Discussions are on -going with EPA on how best to address background concentrations Flows other than s7Q 10 may be incorporated as applicable: IQ 10 = used in the equation to protect aquatic life from acute toxicity QA = used in the equation to protect human health through the consumption of water, fish, and shellfish from carcinogens 30Q2 = used in the equation to protect aesthetic quality 6. The permit writer enters the most recent 2-3 years of effluent data for each pollutant of concern. Data entered must have been taken within four and one-half years prior to the date of the permit application (40 CFR 122.21). The RPA spreadsheet estimates the 95th percentile upper concentration of each pollutant. The Predicted Max concentrations are compared to the Total allowable concentrations to determine if a permit limit is necessary. If the predicted max exceeds the acute or chronic Total allowable concentrations, the discharge is considered to show reasonable potential to violate the water quality standard, and a permit limit (Total allowable concentration) is included in the permit in accordance with the U.S. EPA Technical Support Document for Water Quality - Based Toxics Control published in 1991. 7. When appropriate, permit writers develop facility specific compliance schedules in accordance with the EPA Headquarters Memo dated May 10, 2007 from James Hanlon to Alexis Strauss on 40 CFR 122.47 Compliance Schedule Requirements. 8. The Total Chromium NC WQS was removed and replaced with trivalent chromium and hexavalent chromium Water Quality Standards. As a cost savings measure, total chromium data results may be used as a conservative surrogate in cases where there are no analytical results based on chromium III or VI. In these cases, the projected maximum concentration (95th %) for total chromium will be compared against water quality standards for chromium III and chromium VI. 9. Effluent hardness sampling and instream hardness sampling, upstream of the discharge, are inserted into all permits with facilities monitoring for hardness - dependent metals to ensure the accuracy of the permit limits and to build a more robust hardness dataset. 10. Hardness and flow values used in the Reasonable Potential Analysis for this permit included: Parameter Value Comments (Data Source) Average Effluent Hardness No RPA necessary, therefore (mg/L) N/A hardness data not required Total as, CaCO3 or Ca+M Average Upstream Hardness No RPA necessary, therefore (mg/L) N/A hardness data not required [Total as, CaCO3 or Ca+M ] 7Q 10 summer (cfs) N/A No RPA necessary, therefore flow data not required 1 Q 10 (cfs) NSA No RPA necessary, therefore flow data not required Permitted Flow MGD 0.450 MGD Outfall 001(perpermit) Young, Brianna A From: Dave Hallock <dhallock@blueridgetissue.com> Sent: Tuesday, June 16, 2020 10:39 AM To: Young, Brianna A Subject: RE: [External] RE: Issued NPDES Permit NC0006254 • al email. Do not click links or open attachments unless you verify. Send all suspicious email as an attachment to ort.spam@nc.gov Received and able to open and review. Thanks. Dave Hallock Blue Ridge Tissue Corp. A Division of NPS Corporation 828-757-7505 my direct line dhallock@blueridgetissue.com From: Young, Brianna A [mailto:Brianna.Young@ncdenr.gov] Sent: Tuesday, June 16, 2020 9:28 AM To: Dave Hallock <dhallock@blueridgetissue.com> Subject: RE: [External] RE: Issued NPDES Permit NC0006254 Thank you for your prompt response. Attached is the issued NPDES permit for the Patterson Mill (NC0006254). Please respond to this email confirming that you received the attached document, were able to open and view the document, and have saved/printed a copy for your records. Regards, Brianna Young Environmental Specialist II Compliance and Expedited Permitting Branch Division of Water Resources Department of Environmental Quality Office: 919-707-3619 Brianna.Youna(a-)ncdenr.gov Mailing address: 1617 Mail Service Center Raleigh, NC 27699-1617 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Dave Hallock <dhallock@blueridgetissue.com> Sent: Tuesday, June 16, 2020 9:14 AM To: Young, Brianna A <Brianna.Young@ncdenr.gov> Subject: [External] RE: Issued NPDES Permit NC0006254 External email. report.spam@nc.gov Good morning Brianna, Yes, we are good with you sending documents to us electronically. Thanks, Dave Hallock Blue Ridge Tissue Corp. A Division of NPS Corporation 828-757-7505 my direct line dhallock@blueridgetissue.com From: Young, Brianna A [mailto:Brianna.Young@ncdenr.gov] Sent: Tuesday, June 16, 2020 8:06 AM To: Dave Hallock <dhallock@blueridgetissue.com> Subject: Issued NPDES Permit NC0006254 Good morning, In order to provide more convenience, control, and security to our permittees and assist them in processing their transactions, the Division of Water Resources is currently transitioning towards electronic correspondence. This will hopefully provide more efficient service to our permittees and other partners and will allow us to more effectively process and track documents. We are writing to ask you for your approval of the transmittal of documents related to your permitting and related activities with the Division in an electronic format. Documents will be emailed to the appropriate contact person(s) in your organization in a PDF format. Please respond to me through email with verification that transmittal of your documents in an electronic manner is acceptable to you. If you have any questions, please feel free to contact me. Regards, Brianna Young Environmental Specialist II Compliance and Expedited Permitting Branch Division of Water Resources Department of Environmental Quality Office: 919-707-3619 Brianna.Young(cDncdenr.gov Mailing address: 1617 Mail Service Center Raleigh, NC 27699-1617 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Public Notice AFFP North Carolina Public Notice North Carolina Environmental Management Commission/NPDES Unit 1617 Mail Service Center Affidavit of Publication Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES'Wastewater Permit NCO006254 Patterson Mill STATE OF NORTH SS CAROLINA ) �rThe North Carolina Environ- COUNTY OF jjwO mental Management Commis- sion proposes to issue a NP- Guy Lucas, being duly sworn, says: DES wastewater discharge That he is Publisher of the News -Topic, a daily newspaper permit to the person(s) listed of general circulation, printed and published in Lenoirbelow. Written Comments re - County, North Carolina; that the publication, a copy of garding the proposed permit which is attached hereto, was published in the said will be accepted until 30 days newspaper on the following dates: after the publish date of this notice. The Director of the NC April 28, 2020 Division of Water Resources (DWR) may hold a public hearing should there be a sig- nificant degree of public in- terest. Please mail comments and/or information requests to That said newspaper was r ularl.y issued and circulated DWR at the above address, on those es. interested persons may -visit SIGN `- the DWR at 512 N. Salisbury Street, -Raleigh, NC to review information on file. Additional information on NPDES per - Publisher mits and this notice may be Subscribed to and sworn to me this 28th day of April 2020. found on our w e b s i t e http://deq.nc,gov/about/divi- sions/water-resources/water- y resources-perlri'lits/wastewa- ,�� ���,••• ••..p', ter=branch/npdes- wastewater/public-notices,or Michael C. Lam"a eL� , loW'.:k14Seth Carolina by t;slling (913'). 70.7-3601, Blue Midge .Tissue Gorpora- My commission apires: Mtyg ,\n2a ` tion requested renewal of NP- ���; . • ��� DES permit NCCO006254 for cooN�:�`� the Patterson. Mill facility In Caldwell County; this permit- 30134007 30902811 ted discharge is for treated In- dustrial wastewater and water Wren Thedford filter backwash wastewater to NCDEQ DIVISION OF WATER RESOURCES the Yadkin River, Yadkin -Pee 1617 MAIL SERVICE CENTER Dee River Basin-. This dis- RALEIGH, NC 27699-1617 charge may affect future alloc- ations in this portion of. the Yadkin -Pee Dee River Basin. April 28, 2020 Draft NPDES 0006254 Review Blue Ridge Tissue Corporation, Caldwell County Pages 5-6 of 13, Section A.(3) — We have updated the Permit Templates. While the main change has been the addition of the email address for AT form submission, there are other minor changes to the former text that we prefer for clarification. Please use the template language below: CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) [15A NCAC 02B .0200] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of _%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," (Revised December 2010, or subsequent versions) or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised December 2010, or subsequent versions). The tests will be performed during the months of , , , and . These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010, or subsequent versions). All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWR Form AT-3 (original) is to be sent to the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, NC 27699-1621 Or, results can be sent to the email, ATForms.ATBgncdenr.gov. Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three-month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Whole Effluent Toxicity Testing and Self Monitoring Summary Ocracoke Sanitary District (RO) WTP NCO041530/001 County: Hyde Region: WARO Basin: Tar08 Feb May Aug Nov Mysd24PF Begin: 6/1/2017 24hrAc PF Limit: 90% NonComp: 7Q10: NA PF: 0.45 IWC: NA Freq: Q J F M A M J J A S O 2016 - Pass - - Pass - - Pass - - 2017 - Pass - - Pass - - Pass - - 2018 - Pass - - Pass - - Pass - - 2019 - Pass - - Pass - - Pass - - 2020 Pass - - - - - - - - - Omni Supply Inc. (BI Ridge Tissue) NC0006254/001 County: Caldwell Region: ARO Basin: YAD01 Mar Jun Sep Dec Ceri7dPF Begin: 2/1/2015 chrlim:8.0% NonComp: Single 7Q10: 8.00 PF: 0.45 IWC: 8.02 Freq: Q J F M A M J J A S O 2016 - - Pass - - Pass - - Pass - 2017 - - Pass - - Pass - - Pass - 2018 - - Pass - - Pass - - Pass - 2019 - - Pass - - Pass - - Pass - Orange-Alamance Water System WTP NCO082759/001 County: Orange Region: RRO Basin: NEU01 Jan Apr Jul Oct Ceri7dPF Begin: 7/1/2018 Chr Monit: 8% NonComp: 70.10: PF: IWC: Freq: Q J F M A M J J A S O 2016 Pass - - Pass - - Pass - - Pass 2017 Pass - - Pass - - Pass - - Pass 2018 Pass - - Pass - - Pass - - Pass 2019 Pass - - Pass - - Pass - - Pass 2020 Pass - - - - - - - - - Oriental WTP - Town of Oriental NCO088447 County: Pamlico Region: WARO Basin: NEU10 Jan Apr Jul Oct Mysd24PF Begin: 11/1/2018 Acu monit 90%-Mysi NonComp: 7Q10: Tidal PF: 0.010 IWC: N/A Freq: Q J F M A M J J A S O 2016 Pass - - Pass - - Fail - - Fail 2017 Pass - - Pass - - Pass - - Pass 2018 Pass - - Pass - - Pass - - Pass 2019 Fail - - Pass - - Pass - - Fail OWASA / Mason Farm WWTP NCO025241/001 County: Orange Region: RRO Basin: CPF06 Feb May Aug Nov Ceri7dPF Begin: 11/1/2012 chrlim:90% + NonComp: Single 7Q10: 1.0 PF: 12.0 IWC: 95 Freq: Q J F M A M J J A S O 2016 - Pass(s) >100(P) >100(P) Pass(s) >100(P) >100(P) - Pass(s) - - 2017 - Pass(s) - - Pass(s) - - Pass(s) - - 2018 - Pass(s) - - Pass(s) - - Pass(s) - - 2019 - Pass(s) - - Pass(s) - - Pass(s) - - N Pass Pass Pass Fail SOC JOC: N SOC JOC: N SOC JOC: N SOC JOC: N Pass(s) Pass(s) Pass Pass(s) C Fail D Pass Pass Pass Pass C D Pass C Leeend: P= Fathead minnow (Pimohales oromelas). H=No Flow (facilitv is active). s = Solit test between Certified Labs Page 74 of 109 MONITORING REPORT(MR) VIOLATIONS for: Permit: nc0006254 MRS Between 2 - 2015 and 2 - 2020 Region: % Facility Name: % Param Name % County: % Major Minor: % Report Date: 02/25/20 Page: 1 of 1 Violation Category% Program Category: Subbasin:%41 Violation Action: % ■ PERMIT: NC0006254 FACILITY: Blue Ridge Tissue Corporation - Patterson Mill COUNTY: Caldwell REGION: Asheville Limit Violation MONITORING VIOLATION UNIT OF CALCULATED % REPORT OUTFALL LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE Over VIOLATION TYPE VIOLATION ACTION 05-2016 002 Effluent Solids, Total Suspended - 05/10/16 2 X month mg/I 45 59 31.1 Daily Maximum Proceed to NOV Concentration Exceeded 05 -2016 002 Effluent Solids, Total Suspended - 05/31/16 2 X month mg/I 30 33.35 11.2 Monthly Average Proceed to NOV Concentration Exceeded Monitoring Violation MONITORING VIOLATION UNIT OF CALCULATED % REPORT OUTFALL LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE Over VIOLATION TYPE VIOLATION ACTION 12 -2015 001 Effluent Pass/Fail Static Renewal 12/31/15 Frequency Violation No Action, BPJ Frequency Violation Proceed to NOD Frequency Violation Proceed to NOV Quarterly pass/fail 7Day Chronic Ceriodaphnia 03 - 2015 002 Effluent Iron, Total (as Fe) 03/31/15 Quarterly mg/I 06 - 2019 002 Effluent Iron, Total (as Fe) 06/30/19 Quarterly mg/I ROY COOPER Governor MICHAEL S. REGAN Secretory LINDA CULPEPPER Dir"tor David Hallock Blue Ridge Tissue Corporation PO Box 99 Patterson, NC 28661 Subject: Permit Renewal Application No. NC0006254 Patterson Mill Caldwell County Dear Applicant: NORTH CAROLINA Environmental Quality July 31, 2019 The Water Quality Permitting Section acknowledges the July 31, 2019 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 15OB-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deg.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, Jcm LR3 Wren The ford Administrative Assistant Water Quality Permitting Section ec: WQPS Laserfiche File w/application IQ A North Carolina Department of Environmental Quality I Divison of Writer R_sour�s AshevA,e Regoreal Offo- 12090 U.S. 70ltiatr-iay I Swarnanoa, North Carouna 28778 vnn.riny ka '°° � 828-2$0-4500 Blue Ridge Tissue July 26, 2019 N.C. Department of Environmental Quality Division of Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Permit Renewal Application for NC0006254 RECEIVED/NCDEQ/DWR JUL 31 1Pig Water Quality Permitting Section Please find enclosed our completed NPDES permit renewal application with attachments as required in support of our request for the renewal. Since this permit became effective on February 1, 2015 there have been changes at the facility that should be noted as follows: I . The 3 year average daily production for the facility has increased to 26.1 tons/day and the peak 1 year average has increased to 28.5 tons/day. 2. The 3 year average daily discharge flow has increased from 177,000 GPD to 241,500 GPD_ 3. Approval of boiler additives has been attained as a result of the July 26, 2016 inspection of the facility by the N.C. Department of Water Resources Asheville Office. These additives along with dosage rates have been listed in our application. 4. The brand of defoamer additive that was listed on our previous application has changed and the replacement is listed on our new application along with dosage rate. Regarding biocide usage - As required by our current permit, please consider this to be our statement that neither pentachlorophenol nor trichlorophenol biocides are being used by the facility. If there is anything further required to complete the application process please do not hesitate to contact me directly at 828-757-7505 or by email at dhallock(aiblueridgetissue.com. Sincerely, David Hallock VP & General Manager Blue Ridge Tissue Corporation Encl. Permit renewal application. Attachments A,B,C and D. Page 1 of I Blue Ridge Tissue Corporation — Patterson Mill 1427 Yadkin River Road, Lenoir NC 28645 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO006254 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Please print or type. Blue Ridge Tissue Corporation Patterson Mill 1427 Yadkin River Road Lenoir NC 28645 828-757-7505 828-757-7503 dhallock@blueridgetissue.com 2. Location of facility producing discharge: Check here if same as above X❑ Street Address or State Road City State / Zip Code County Caldwell 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Blue Ridge Tissue Corporation Mailing Address 1427 Yadkin River Road City Lenoir State / Zip Code NC, 28645 Telephone Number 828-757-7505 Fax Number 828-757-7503 4. Ownership Status: Federal ❑ State ❑ Private X❑ Public ❑ Page 1 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed /List snerifir amounts consumed and/or units of production over the last three Mears) Product Produced or Raw Material Consumed (AVERAGE)' Product Produced or Raw Material Consumed PEAK per Day 26.1 short tons. (produced) 46.2 short tons. (produced) per Month 794 short tons. (produced) 981 short tons. (produced) per Year 9531 short tons. (produced) 10,276 short tons. (produced) • = Values stated for average and peak are based on previous 36 months, July 1, 2016 - June 30, 2019. 11. Frequency of discharge: Continuous X❑ If intermittent: Days per week discharge occurs: 7 Intermittent ❑ Duration: 24 hours 12. Types of wastewater discharged to surface waters only Discharge Flow GALLONS PER DAY Sanitary - monthly average Utility water, etc. - monthly average Process water - monthly average 229,500 Stormwater - monthly average Other - monthly average Explain: Incoming river water strainer Backflush. 12,000 Monthly Average total discharge (all types) 241,500 Also based on previous 36 months, July 1, 2016 - June 30, 2019. 13. Number of separate discharge points: 2 Outfall Identification number(s) # 1 and #2 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude). Yadkin River. See attachment D. Page 3 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE. Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the ast 3 years of e vent data. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) 415 169 Lbs./day Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 229 101 Lbs./day Ammonia as N Temperature (Summer) 29.9 22 Celsius Temperature (Winter) 23.8 11 Celsius pH 8.1 7.4 Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) UIC (SDWA) NPDES PSD (CAA) Non -attainment program (CAA) NC0006254 NESHAPS (CAA) Ocean Dumping (MPRSA) Dredge or fill (Section 404 or CWA) Other: Distribution of class A WQ0011532 by-product residuals. 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Fenotech1725 - Foam control in outflow. D.R. = 18,587 grams per 24hr period. Boiler treatment BG-822 Alkalinity control. D.R. = 1326 grams/24hr period. Boiler treatment BC-621 scale control. D.R. = 1801 grams/24hr period. Boiler treatment OP-928 Oxygen control. D.R. = 2960 grams/24hr period. Boiler treatment SR 222 Corrosion control. D.R. = 568 grams/24hr period. Page 4 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No X❑ 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. 0/w l I J Printed name of Person Signing Title 0�ir!�I./�/ Signature of Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 C-MI 10/08 lue Rid e Tissue I 7-23-19 Attachment A Description of the Treatment System Wastewater is pumped from the effluent pit in the floor of the tissue machine area to the distribution box. From there it flows into the two fiber traps. A large percentage of the fiber/solids is removed from the waste stream as it travels the length of the fiber traps toward the head boxes at the opposite end. The effluent from the head boxes travels to the aeration basin where four or five aerators run 24/7 in a continuation of the treatment process. The effluent from the aeration basis then travels to the sedimentation basin. Wastewater travels through this basin for the final phase of treatment to the effluent point where flow is continuously monitored for rate and total flow. This is also where the sampler is located and from where weekly composite samples of the final effluent are drawn before it discharges via underground pipe to the river. Sludge Management Plan Primary treatment of our wastewater is accomplished through the use of two fiber traps that remove the majority of the fiber / solids, (see Attachment B for system illustration). During normal operation a cake of fiber / sludge forms on the surface of the traps. As this cake gets thicker it dewaters and dries out. Several times per year, (not less than quarterly), we remove the top one to two feet of the cake by scraping it off the top with a long reach track hoe excavator. It is placed in dump trucks and hauled off for disposal. In the past this material was land applied in accordance with our Land Application permit #WQ0011532, which is current and still in effect. However over the last 3-4 years we have had difficulty in securing land for applying and have defaulted to hauling the material to the Foothills Regional Landfill, Caldwell County, in accordance with its requirements, (material is approved annually, minimum percent solids required, TCLP testing at least annually, etc.). We expect to continue disposal at the landfill for the foreseeable future. Page I of ' I Blue Ridge Tissue Corporation — Patterson Mill 1427 Yadkin River Road, Lenoir NC 28645 J .;�!f � ,�� � "�jk �� .t-�`.ia, j'"'li'�.aa �� �—�t+„d�afi il7,� ��.. �P �^ r� � � '�'. •. �,w„ 1 '� � ,�,,„a—:,,,,r "1��". ��riS;b{.a� y��'r�,—s"r�i ��$`,'"'^� ,m.'F"�'�4r I�' xu.-�+"t� � •ti'��'�'�a•�* rr�V" �, t a � t '�. C F }r �,�a y,4 �9���?P� �"n p� mtwf4wlaa Blue Ridge Tissue 7/19/2019 Attachment C Description of the Manufacturing Process The manufacturing process begins as recycled industrial waste paper (cardboard and/or white paper board) is brought to the Stock Prep area of the tissue mill. It is loaded into a pulper which is a large vat where the industrial waste paper and water are mixed. The industrial waste paper is ground up in the water to a consistency of about 5% stock (industrial waste paper). The stock is stored in large chests until it is called for by the tissue machine. Before reaching the wet end of the tissue machine the stock runs through several pumping and refining operations before it is sprayed onto the Wire (a porous fabric that separates the fiber from the water and forms a sheet) at the Headbox. A portion of the water comes out of the stock as it is sprayed onto the wire. As the wire carries the slightly dewatered sheet through the machine it comes in contact and is transferred to the felt (a heavy duty felt like fabric) where it is further dewatered. The sheet on the felt comes in contact with and is transferred to the Yankee (rotating pressure vessel that steam passes through) where it is further dried. The sheet leaves the Yankee by means of a blade and is rolled up on a core by the Reel. Some of the water that is removed from the stock and sheet is reclaimed to be used in the process; the rest is wastewater that is sent to the Treatment System. Page I of I Blue Ridge Tissue Corporation — Patterson Mill 1427 Yadkin River Road, Lenoir NC 28645 Kncib ? - ` t- t t AC1-f/AC1u' ; ..'�! L v nays b NC0006254 Discharge ' Outfall 002 'L,, ;•z ► Nam' Ul.%Jll </Cilll r Patterson Mill t A. _ 7 C "�'� off • • ' -. ` y r h - ./! l ' ; . ;� NC0006254 Discharge cep: Outfall Downstream � i , :r-, 1� �isi� \`'d`Ci:•-•� • '' � -. it ,� _ J. ..�- � _ _, � • -�4 "�t� ,� �, ,`- \' 4 �` � -, i \; ` �}♦ F .:fie � ' '�- .../ •\ sr �y ��a•.. �✓�� _• t. -- �_ -. Y- '�C.- Ji t" 7i Rapp} -!valley iLu \ ` `.'4`B� ,' 4 .. e _ _;;-� : /.•ti sy ;'s i �< \ if j"'�' f_'` "�'`� � 1 ` �. j r as 'y - - • fs. ♦ � rt - i _ J :jr..s .�("--w}i. = ! � i �,. a•.� \ �/.""r: \--^ ° -....- "t...1 ' a!-� �i r�'j� � L r f'� �r�.r r r S.4 ii''<� fr "-a �✓ ~ n �'� �� V �.� � F �, t n°tr' t r. e"!^ •r's-`' �,f � �\C '� i �4` ��� ._ ` \• - y./slsl�fl�O++l '-.fT%Sr -•. a* �' a �" � � �. �!/l �s\C L ._..a r � F.^ .,i '7 r �... t.� r ' - ,f��� i-S ' •_ �! S _�. a _ .`x - •�-T:-�_ ,,(c .-''� ''M� �` lE i.. ` ..r . ."� � S-,t-:.�i \i'' '�11. � i + ; ? � i iI llli r <�•1 C'-� � t ��.. .a SCALE: 1 m = 24000 ft L - - USGS Quad:C 12SR Buffalo Cove, NC Lattitude Longitude Facility: 360 0' 0" N 810 33' 55" W Outfall 001: 36° 0' 2.2" N 81° 33' 45" W R Outfall 002: 36° 0' 3.1" N 810 33' 46.4" W Facility Location Stream Class: C, Tr North Subbasin: 03-07-01 HUC: 03040101 Patterson Mill NC0006254 Receiving Stream: Yadkin River Caldwell County