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NCG020882_COMPLETE FILE - HISTORICAL_20150423
z� o STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V C�� W U b DOC TYPE r�WISTORICALFILE ❑ MONITORING REPORTS DOG DATE p � (% � � D� C�- � YYYYMMDD Central Files: APS _ SWP 4/21/2015 Permit Number NCG020882 Permit Tracking Slip Program Category Status Project Type NPDES SW In review New Project Permit Type Version Permit Classification Mining Activities Stormwater Discharge COC COC Primary Reviewer Permit Contact Affiliation rick.riddle , Coastal SWRule F? C ! VED Permitted Flow APR 2 3 2015 DW rRAL FILES Facility R Sr Facility Name Major/Minor Region Mill Creek Sand and Gravel Mine Minor Raleigh Location Address County 637 Williford Rd Johnston Princeton NC 27569 Owner Facility Contact Affiliation Jason Rollins 637 Williford Rd Princeton NC 27569 Owner Name Owner Type Blue Water Sand and Gravel Inc Non -Government Owner Affiliation Ronald G. Kirkpatrick PO Box 1335 Dates/Events Burlington NC 27216 Scheduled Orig Issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration 2/18/2015 �lo?,l�/5 gl;UI15 Regulated Activities Requested /Received Events RO staff report received 4l17115 v RO staff report requested 3112115 Outfall 1 Waterbody Name 5treamindex Number Current Class Subbasin NEUSE RIVER 27-(49.5) WS-IV;NSW 03-04-02 AFTWA 01AFW NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Ronald Kirkpatrick Mill Creek Sand and Gravel Mine P.O. Box 1335 Burlington, NC 27216 Dear Mr. Kirkpatrick: Donald R. van der Vaart Secretary April, 21, 2015 Subject: General Permit No. NCG020000 Mill Creek Sand and Gravel Mine COC NCGO20882 Catawba County In accordance with your application for a discharge permit received on February 13, 2015, we are forwarding herewith the subject certificate of coverage to discharge under the subject state —NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Energy, Mineral, and Land Resources. The Division may require modification or revocation and reissuance of the certificate of coverage. Please note that the attached General Permit expires on .tune 1, 2015. Your COC will be automatically renewed to cover the full 5 year term of the soon to be reissued permit. In the interim you must abide by the terms of the expiring permit. You can review the proposed general permit changes once they are posted at: http://portal.ncdenr.orWweb/wq/ws/su/current-notices Please note that mine dewatering wastewater includes wet pit overflows caused solely by direct rainfall and groundwater seepage for this type of mining operation. Any discharge of this water (and any stormwater commingled with it) is subject to the effluent limitations in this permit. Per the requirements of the Neuse Riparian Buffer Rule, all stormwater drainage to stream buffers, from portions of this site that have been constructed after July 22, 1997, must be discharged through a correctly designed level spreader or another device that meets diffuse flow requirements per 15A NCAC 2B .0233. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: http://portal.ncdenr.orWweb/lr/bmp-manual. Division of Energy, Mineral and Land Resources Energy Section - Geological Survey Section • Land Quality Section 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-707-92001 FAX: 919-715-8801 512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: hftp:ltportal.nodenr.org/webtir/ An Equal Opportunity 1 Affirmative Action Employer -- 50% Recycled 110% Post Consumer Paper Mr. Kirkpatrick April 21, 2015 Page 2 of 2 This permit does not affect the'legal requirements to obtain other permits which may be required by the Division of Energy, Mining, and Land Resources, or permits required by the Division of Water Resources, Coastal Area Management Act, or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Richard Riddle at telephone number (919)807-6375. Sincerely, r for Tracy E. Davis, P. E., CPM cc: Raleigh Regional Office Central Files Stormwater Permitting Program Files Division of Energy, Mineral and Land Resources 1612 Mail Service Center, Raleigh, NC 27699-1612 • Phone: 919-707-9200 • Fax: 919-807-6494 Location: 512 N. Salisbury Street, Raleigh, NC 27604 • http://PoOal.ncdenr.orglweb/Ir/ An Equal Opportunity/Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020882 STORMWATER AND MINE DEWATERING DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Ronald Kirkpatrick Sr. is hereby authorized to discharge stormwater and from a facility located at Mill Creek Sand and Gravel Mine 637 Williford Rd Princeton Johnston to receiving waters designated as UT to Neuse, a class WS-IV NSW water in the Neuse River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, 1Il, and IV of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective April 21, 2015. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 21, 2015. for Tracy E. Davis, P.E., Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission w r d� � _ �-. rrrr �j" �••r•� 1 ;T�.;' `••. pep e��� � � ''� � evxli'' �l = —'�� ei l\\. ✓ �� �f am tp OdL 12 3jR1veraida Ch F GAS • 1.._.. �/ � f,/ 78°11'35"W, '21'1 h BM 1 —am Mill Creek Sand & Gravel Mine #51-40 ~�f-- r 81-7 r tir= • [! A' � l� � ! � / 1 ' ' �f/F/4r!#'.•. Ili 1"=�, r r u�nrrr� /I�'',-tl � try fs� ,,, -- ._.� /:r%`:y1��..��\�.. `�J�rli1 \,`Jr•�`� i.. NCG020882 N W E S Map Scale 1:24,000 Blue Water Sand and Gravel, Inc Mill Creek Sand and Gravel Mine Latitude: 35° 71' 10" N Longitude: 781 11' 35" W County: Johnston Receiving Stream: Neuse River Stream Class: WS-IV NSW INS Facility Location Division of Water Quality / Surface Water Protection NCDENRNational Pollutant Discharge Elimination System Np Tw (;..Olin. p�TME., 0% ENVIflOHMEM! AnD NRURAL IiC�OuwC[5 NCG020000 NOTICE OF INTENT FOR AGENCY USE ONLY Date Received Year Monsh Day Ceti ificate of Covers e Check # ns6nn1 ermt Asstened to National Pollutant Discharge Elimination System application for coverage under General Permit NCG020000: STORMWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code - 14XX Mineral Mining Industry (except as specified below) The following activities are also included: • Active or inactive mining operations (including borrow pits —except for NCDOT borrow pits) that discharge stormwater contaminated with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; • Stormwater from vehicle maintenance activities at mining operations; j • Overflow from facilities that recycle process wastewater; and/or • Mine dewatering (wastewater) f a! tf The following activities are specifically excluded from coverage under this General Permit: R- • Stormwater discharges associated with eat mining, coal mining, and metal mininurOR�9�� �nND QU 9 p gt 9! 9; `�TfiRa� jClry • Stormwater discharges from mining operations which are intermixed on site with stormwater from%sphaltt� operations and/or concrete operations; • Stormwater discharges associated with oil and gas extraction operations; and • Stormwater discharges associated with tourist gem mines • NCDOT borrow pits are covered under NCS000150 The following discharges are covered by NPD_E_S general -permit NCG520000 instead of NCG020000: Point source discharges of stormwater and wastewater from in -stream sand mining operations (i.e., sand dredging or dipping operations). Please contact the NPDES Wastewater Point -Source Group for more information on coverage under this permit. Please print or tvpe all entries in this application form. 1) Mailing address of ownerioperator (official address to which all permit correspondence will be mailed): Legal Owner Name Blue Water Sand and Gravel, Inc- (Attach the most recent Annual Report to the NC Secretary of State showing the current legal name of the corporation or entity. Alternatively this permit can be given to an individual or government authority. This name must be the same name as appears on the Division of Land Resources' Mining Permit.) Signee's Name (as signed for in permit signature at bottom) Ronald Kirkpatrick _! Street Address P.O. Box 1335 City Burlington State NC ZIP Code 27216 Telephone No. (336) 584-1745 Email Alternate Contact Name _Jason Rollins Email (if different) Alternate Contact Telephone (if different) (919)_71.0-5289 Page 1 of 8 SWU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.O.C. 2) Location of facility producing discharge: Facility Name Mill Creek Sand and Gravel Mine Facility Street Address 637 Williford Rd Facility City Princeton State NC_ ZIP Code 27569 Facility County Johnston Facility Contact Telephone No. Contact E-mail Jason Rollins, General Superintendent (919) 710 _5289 3) Physical Location Information: Fax: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). The mine entrance is located on the left 3800 ft from the intersection of Richardson Bridge Rd (SR1200) and Williford Rd (SR10081 4) Latitude _ 35, 21,10 Longitude 7811 35 (degrees, minutes, seconds) Permits: 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin: XI Existing Date began mining:_ 2007 by Mar -Mac Aggregates 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 1 4 4 6 7) Provide a narrative description of the types of minerals mined at this facility: Sand Mainly (Some Gravel) 8) Is this mine an inactive mine site? W No ❑ Yes If yes, do you posses an "Inactive Renewal' from DEMLR and notified the DWQ Regional Office or have you certified to the DWQ that the site has been stabilized? ❑ No ❑ Yes 9) Does this facility already have a valid Mining Permit from the Division of Energy, Mineral and Land Resources (DEMLR) [formerly DLR]? ❑ No If No, please indicate the status of the Mining Permit application: Yes If yes, please provide the Mining Permit number: 51-40 Please also provide a copy of your DEMLR Mining Permit with this DWQ application. Note: DWQ cannot issue a COC for the NCG020000 General Permit until a Mining Permit is issued or renewed by the DEMLR. 10) Does this facility have any other NPDES permits? R No Page 2 of 8 5WU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.0.1. ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 11) Are you applying for a mining permit in the same location as a previously permitted mine? XR No ❑ Yes if yes, specify permit number and name if known: 12) Does this facility have any Non -Discharge permits (ex: recycle permits)? XX No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 13) Does total area of this mine site include ready -mix and asphalt areas? WNo ❑ Yes If yes, do they have DWQ stormwater permits (if owned by the same company)? ❑ No ❑ Yes (provide permit number ) If not owned by the same company, who is the owner? 14) Will this mining operation precede development activities at this site? ❑ No 9 Yes 15) Is this mine located within one of the 20 Coastal Counties and will it add more than 10,000 ft2 of impervious surface? RNo ❑ Yes If yes, you may be required to apply for an additional state stormwater permit. Check with your local Regional Office. See contact information and checklist below. 16) Is this mine located the Neuse , Tar -Pamlico, or Catawba River Basins, or the Randleman or Jordan Water supply Watersheds? ❑ No XI Yes If yes, what size stream buffers are included on site? NA ft. Please show buffers in site plans. If yes, please include information and plans showing diffuse flow through buffers as required. Discharge Points, Receiving Waters & Wetlands: 17) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? Farm Ditch into Neuse River If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Receiving water classification (if known): WS-IV; NSW (DWR Online Mapping) Note: Discharge of industrial wastewater to receiving waters classified as WS-11 to WS-V, or SA, must be approved by the Div. of Water Resources, or Div. of Marine Fisheries. If DWR or DMF does not approve, coverage under NCG020000 cannot be granted. No new discharges of wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. Wastewater discharges to Saltwater ORW will not be approved under the NCG02 General Permit. 18) If your facility has wastewater discharges and they are to HWQ and/or PNA waters (Primary Nursery Areas) waters, what is the proposed flow rate? _NIA_ (See >tp;UMV ri�dmf.nAU c�A/F t�ellrtdrsx,html, formap) Page 3 of 8 SWU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.O.I. 19) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Onsite: Stormwater: Mine dewatering: Process Wastewater Overflow: Offsite: Stormwater: Mine dewatering: 1 Process Wastewater Overflow: Discharge points should be clearly marked on the submitted site plan. Please provide short narrative description of discharges: Water is surface drained from an existing clearwater pond through an outlet device onsite that discharges offsite through a farm field ditch. See Narrative and Plan for more information. a) is your mine dewatering and discharging? (Answer only if you are dewatering) ❑ No �X Yes If yes, where to? _1_ Surface Waters and/or Wetlands (on -site or off -site) Other (on -site or off -site) Describe: b) Are you dewatering but not discharging? (Answer only if you are dewatering) XR No ❑ Yes If Yes, please explain how you are dewatering, and where that water will be directed: 20) Will mining operations require dewatering near, wetlands or impact any stream, groundwater, or wetlands? XR No ❑ Yes Note: Wetlands must be CLEARLY DELINEATED on the site plan. Mine dewatering activities that have the potential to drain wetlands or otherwise impact surface water or groundwater MUST develop and implement a Pumping Operation and Monitoring (08M) Plan that has been approved by the Division. For sites that may drain wetlands — approval of a Pumping O&M plan may be required prior to coverage under this general Permit. The Pumping O&M Plan should be submitted to the appropriate Regional Office and must be approved prior to operation. The plan shall include, but is not limited to: (1) Groundwater monitoring strategies to demonstrate the effect of pumping and to establish any pumping regime necessary to reduce impacts, and (2) Detailed plans to maintain surrounding hydrology and respective monitoring to demonstrate compliance. See checklist at end of document. Contact your local Regional Office for questions specific to your urine. 21) If you are dewatering, are there wetlands or surface waters within 400' of the mine pit perimeter? XX No ❑ Yes If yes, what distance are they from the mine pit perimeter? feet. 22) Have you been required to obtain a 404/401 Certification permits? XR No ❑ Yes If yes, please briefly describe below (include information such a required mitigation, BMPs, setbacks, and/or O&M plans for on or off -site wetlands or other pertinent information). Attach other sheets as necessary., Page 4 of 8 SVVU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.O.I. 23) Have you been required to obtain a wetland delineation certified by the US Army Corps of Engineers? XR No ❑ Yes If yes, please attach to application submission. Stormwater BMPs: 24) Does this facility employ any best management practices for stormwater control? ❑ No �X Yes If yes, please briefly describe: Skimmer Drawdown Device 26) Does this facility have a Stormwater Pollution Prevention Plan? nX No ❑ Yes If yes, when was it implemented? 26) Will vehicle maintenance activities occur at this facility? XX No ❑ Yes Wastewater Treatment Facilities: 27) Will mine dewatering discharges occur? ❑ No n Yes 28) Will discharges of overflows from process wastewater treatment systems occur? ❑ No X� Yes If yes, a. Does this facility employ chemical additives to flocculate suspended solids? R No ❑ Yes If yes, please state the name, manufacturer and the quantity of average daily usage of the chemical additive Note: Please see our website for a list of evaluated polyacrylamide (DAMS) products for use in North Carolina: hftl2://portal.ncdenr.org/web/wg/ws/su/npdessw b. Does this facility overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? XX No ❑ Yes 29) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? ❑ No �X Yes 30) Is your facility washing mined materials? ❑ No XR Yes If Yes, are you discharging this water? Yes — See_p_lan. Page 5 of 8 5WU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.O.I. Other: 31) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? XX No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? R No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? XR No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor:_ Vendor address: 32) Is your facility providing appropriate secondary containment for bulk storage of liquid materials? See permit text for secondary containment requirements. ❑ No W Yes 33) Does your site have an active landfill within the mining permit boundary? n No ❑ Yes If yes, specify type: ❑ LCID ❑ Other: Final Checklist: This application will be returned as incomplete unless all of the following items have been included and initialed for. Please show that the following required information has been included by initialing in each space below. _x_ Fee of $100 made payable to NCDENR. _x_ Completed application and all supporting documents. —x_ Copy of the valid approved mining permit (MP) for the facility or indication of MP application status. _x_ Copy of a county map or other general location map that shows the mining site and nearest major roads. _x_ Copy of USGS topographic map showing the mining site and surrounding areas, or other map that clearly shows site location in relation to nearby streams, wetlands, and other waters, etc. 2 copies of large-scale (minimum 24" x 36") site plan with topographical lines with all outfalls, applicable buffers and wetlands clearly delineated, and 100-year flood plain line if applicable. _x_ A copy of your DEMLR mining permit. _n/a_ A copy of your US Army Corps -approved wetland delineation if you marked "yes" to question 23 above. ^x_ A line drawing of the water flow through the facility. A pictorial description of the nature and amount of any sources of water and any collection and treatment measures. Na_ If mine site is in one of the 20 Coastal Counties: • Applicant has checked with the appropriate regional office to verify the need for a Coastal State Stormwater permit. Regional Office Contact: Page 6 of 8 5WU-NCG02-NOI Last revised 9/5/2012 NCG020000 N.0.1. • Applicant has included a detailed list of impervious surface areas and percentages, sub -drainage areas and total drainage area. _nla_ If the mine is dewatering and near wetlands, or may otherwise impact surface waters or groundwater, include the following and contact your local re ional office about a Pumping O&M Plan (see below for contact information). You may be required to provide an approved Pumping O&M plan Priorto NCG02 issuance. 2 copies of detailed Full Size Plans (at least 24" x 36") delineating areas on the plans and listing acrea a (including: wetlands, ditches, well -placements, pits, borrow areas, overburden storage, stormwater controlslBMPs, vehicle maintenance areas, settling basins, product process (such as screening, stockpiles, waste piles), total drainage area, impervious surface percentages (if state sw programs apply), applicable buffers, and access and/or haul roads), Pump dewatering size and information on its specifications. Well information (design, depths, maintenance). Physical monitoring for the wetlands areas. Settling pond sizing information, if applicable. Level spreader design, if applicable. Details about dewatering method. Cone of influence calculations. Description of measures to prevent erosion and flooding. Description & information about 401/404 permits that have been obtained. Copy of t_iS Army Corps of Engineers wetland delineations or approved wetland delineation (if applicable). I have contacted my local regional office about a Pumping O&M Plan. Regional Office Contact: Date contacted: -OR- _x_ I will not any impact nearby wetlands, surface waters or groundwater by dewatering. Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the LEnvironmental Management) Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). 33) Signatory Requirements (per 40 CFR 122.22) All applications, reports, or information submitted to the Director shall be signed and certified. a. All notices of intent to be covered under this General Permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this permit, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, state, federal, or other public agency: by either a principal executive officer or ranking elected official. hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. 1 agree to abide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be attached to this request. Page 7 of 8 SWl1-NCG02-N01 Last revised 9/5/2012 NCG020000 N.O.E. 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically Issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. 1 agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in contamination of the surface or ground waters. I agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: &iA� & 4I9LPAT�L r Ct- 50 Title: (Signature of a- 5_ a 5 (Date Signed) Notice of Intent must be accompanied by a check or ►money ordee for $100.00 made payable to NCDENR. Mali the entire package to: Stormwater and General Permits knit Division of Water Quality 1617 Mall Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. RegionallO IreQonjactInformation: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 8of8 SWU-NCG02-NOI Last revised 915/2012 MILL CREEK SAND AND GRAVEL MINE # 59-40 G.S. MATERIALS NPDES NCG020000 DEWATERING PERMIT JOHNSTON COUNTY, NC DESIGN NARRATIVE 2/10/2015 MINE LOCATION AND PERMIT The mine is located northeast of Newton Grove along the Johnston and Wayne County line. The GSM mine office is located offsite in Harnett County, but an onsite office and scales handles any local material transport. The total mine acreage is 51.20 acres with a maximum of 43.64 acres allowed for excavation. Current operations have mined in wet and dry conditions. Future operations are proposing to dewater an existing clearwater pond for additional mining to pump into and drain offsite. STORMWATER CONTROL MEASURES Given the existing clearwater pond onsite, there is no additional proposed stormwater best management practices other than a surface withdrawal device proposed to be installed for the pond. There are a series of tailing ponds that feed the clearwater pond, so they act as significant forebay storage volumes for settling fines. The existing clearwater pond was evaluated to determine the 10-yr and 25-yr flood storage in order to meet NCG02000 Permit Condition Part III, Section B that reduces analytical and qualitative monitoring depending on the design storage results. Based on routing the storms with Hydraflow Routing software, the total volume of the clearwater pond exceeds the 25-yr storage. Depending on future mining operations, this pond may be reduced, and therefore a design was determined to meet the minimum 25-yr control. The attached drawing shows this minimum sized pond to control the 25-yr storm. The skimmer outlet device has been designed in accordance to NC Erosion Control Manual Sections 6.61 and 6.64. The skimmer will discharge below 1.0 cfs continuously per day for approximately 3 days to drawdoWn the storm water column. The 8.0 inch skimmer was selected based on the Marlee Design Table designed and published by Jamie McCutchen, PE of Fee Saver Stormwater Services. This product is manufactured with more UV resistant materials than white PVC to last longer and utilized for more permanent drainage applications. See attached routing and Marlee Skimmer design package. SUPPORTING DOCUMENTS • Marlee Float Skimmer Design Package and Dewatering Table • USGS Quad Image Vicinity Map 4&Mom.&CREED 243 North Front Street Wilmington, NC 28401 (910) 343-1048 \``\\ 11 l l t 0///`/ CARQ(/N oe�.ti�ssr0 •.1 �f a 43 4 •__ �/V l N��' 8 R AIA / rlitit I GPLANI-IfAM (NC)QUADRANGLE (FOUR OAKS NORTH CAROLINA (NORTHWEST Ht NE) McNORTH40 TOPOGRAPHIC SI-RII-S GOLDSBORO) 078' 12' 5561" W 078' IV 30 5sr w 035' 22' 26.54" N (PRINCETOY) 035' 22'26.54' N t9t N GO), eo (NEWTON GROVE .00 (SOUTHWEST NORTH) GOLDSBORO) JNE SITS r 101 �j ...... .... L t N v F& 11 4 2015 D Q I)AL/Ty N) TTjV G V j Q 4 A I hat y A I 0, N ht 00 M 0 035' 19 a 93, Pi 078' 12'55 51 WDeclination (DOBBERSVILLE) 078* 10'30.59r W (NEWTON GROVE SCALE 1:24000 (MT OLIVE) SOUTH) N Produced by MyTopo Terrain Navigator MILE Topography based an LISGS 1:24,1300 1000 GRANTHAM {NC), NC Maps YARDS 1974 North American 1983 Datum (NADB3) 0 1 Lambert Conformal Conic Projection --- — I KILOMETER To place on the predicted North American 1927 move Iho projection lines 18M N and GN 1,62* E CONTOUR INTERVAL 5 FEET 26M E MN 9.07' W NATIONAL GEODETIC VERTICAL DATUM 1929 The MarleeT " Float Skimmer s, K=cege 20g-q.` y jY 0fee Saver +� Stormwater Servtaes 803 Roper Creek Drive Greenville, SC 29615 1-855-697-9333 Fee Sawer St®rmwater Services �4C 1 Yi Dear Engineers and Contractors, As most of you are aware, at the beginning of this year South Carolina implemented a new requirement for surface withdrawal or skimmers to be used in sediment basins. Leading up to this new requirement I had heard several contractors voice their concerns over skimmers, mainly maintenance issues (getting stuck in the mud or clogged) and durability (most are made of PVC). In December, 2012 my daughter, Marlee, had a restless night and wanted to sleep with my wife and me. She is restless sleeper and after a few hours of elbows and knees in my back, an idea came to mind for an alternative skimmer design. I got up and sketched out the concept. Over the next few months we developed. prototypes, tested them and filed for a patent. After several trials we came up with a design we felt would work and a name —The MarleeT" Float. In August we were able to install a prototype in a sediment basin for field testing. Shortly after that we completed third -party testing, confirmed device approval with SC DHEC and NC DENR and applied for SCDOT and NCDOT approvals. So far we have several in use on projects in Upstate South Carolina and contractor feedback has been very positive. There are several significant differences between our skimmer and others on the market. These include: i It is made of HDPE and stainless steel, so it is UV -Resistant and virtually indestructible The shielded orifice design withdraws water from just below the surface, enhances sediment trapping efficiency and prevents floatables from escaping. The orifice is well protected from mud and debris, therefore, much less likely to clog. The device is extremely buoyant and the design keeps it from settling into the mud, both of which prevent it from becoming stuck. Because it is not prone to clogging and does not break down in sunlight, our device is an excellent alternative to small low -flow orifices as part of the permanent outlet system. Complete design information, including details in CAD and PDF formats, flow rates, cut sheet/installation instructions and third -party testing results are available on ourwebsite—www.swfeesaver,com. We also have videos to demonstrate how the skimmer works and how to install. We will be adding design aids based upon specific requirements of each state as they come available. Our website includes information on local distributors in your area that carry our device, or if it is not locally available we will be glad to ship it to you. If you have any technical questions you can contact Jamie McCutchen or for sales contact TL Baldree. You can reach us at 1-SSS-MY SWFEE (697-9333) or through the website. Sincerely, 0IM, Jamie McCutchen, P.E. 80a Ropet Ci,eck i29615 1-85a•IYiN 1� �►1 R R i�Lu Stormwater Services ,i January 29, 2014 To' Engineers and Designers Subject: Marlee"A Float Skimmer Dear Engineers and Designers: Please find enclosed a product brochure on the Marlee'm Float skimmer by SW FeeSaver, LLC. This is a new skimmer/surface drain device that has been confirmed to meet EPA, SCDHE=C and NCO£NR requirements for skimmers. Approval by SCOOT and NCDOT has been applied for and is pending, In addition, this product has been third party tested by TRI Environmental to confirm flow rates and draw down times. Details, including flow rates, installation instructions and third party test results are available to download from our website — www,swfcesavcr,corn, We are currently developing design tools and instructional videos to aid In incorporating the Marlee'' Float into your plans and specifications. Because the product is made of HOPE and its unique design minimizes clogging, we recommend it for use In temporary and permanent basins, especially when low flows are needed to meet water quality requirements. We understand that engineers are looking for products that meet regulatory requirements and function on the job site. We also understand that skimmers are a relatively new requirement In many areas and there are still questions on how to Incorporate them Into basin designs, If you have any questions regarding this device or any concerns regarding its use in your area, please call me at 1-855-697.9333 or email me at 1mle0Vfecesavar, co_M. Thank you for your consideration of use of the Marlee" Float on your next projectl Sincerely, SW FeeSaver, LLC Ja cs D. McCutcher)r.Z. VrIncIpal %���t�r<l�rrrri "oltltrro",, Ro AOQ�% �N CA RO ZZ ,w A r r BEAL NO 18343 aaa o '��id7 •�..... U'����, �00i�'i' D Awf{d�' `fir 803 Rolm Crook Drive • Gwonville, SC 29015 F. y, l �. l 1 rmwater Services Introducing the "Marlee Roat"" Surface Drain/Skimmer State of the Art Design Made of HDPE pipe, polyethylene float and stainless steel fittings • UV Resistant and virtually indestructible • Fabricated to be part of the permanent outlet structure e No moving parts A Shielded weir prevents clogging • Unique design traps floatables in basin and increases sediment trapping efficiency • Subsurface drain continues to work in frozen conditions Three models to choose from with simple, cost effective conversion kits allow weir size to be easily changed • Ships pre -assembled - Simple 5-minute Installation Third -party testing to verify flow rates and draw down times .1 Fee Saner 6t"Woler 6emim 803 Roper Creek Drive Greenville, SC 29615 • Patent Pending design : � i aftl FeeSaver Stormwater Services WHERE TO BUY THE lVIARLFF FLOATTM SKIMMER... SC DISTRIBUTORS Atlantic Supply & Equipment 505 W. Georgia Road Simpsonville, SC 29680 864-967-3033 Todd Fusco or Richie Burrows tfuscomatlantimpplysc.om Norris Supply & Equipment 746 Lowndes Hill Road Greenville, SC 29607 HD Supply 100 Tandem Drive Greer, SC 29651 864-877-4161 Carl Whitaker com Southern Utility Supply 12 Greencove Drive Greenville, SC 29605 864-232-1876 864-303-1651 Robert Norris Josh MacLeod Robert 0norrlssuonly.com losbmacleodl2southernutilitysuar2lv,com Ferguson Waterworks 131 Preamble Court Anderson, SC 29621 864-716-0955 Jonathan Mckee Jonathan.mckee2ferguson.com Ferguson Waterworks 7387 Peppermill Lane Charleston, SC 29418 843-760-4540 Davidson Freeman Fortiline Waterworks 28 S. D. Asbury Road Greenville, SC 29605 800-299-8670 Keith Lasabe ke1th.lasabie2fortlllne.com Fortiline Waterworks 120 N. Shorecrest Blvd Columbia, SC 29209 800-922-1440 Jim Campbell II m.camabe II9Dfartlllne.com HD Supply Waterworks 914 Chris Drive W. Columbia, SC 29169 800-832-9008 Gerhard Noesner gerha rd.noesner2hdsunolv.com HD Supply Waterworks 1118 Interstate Blvd Florence, SC 29501 800-241-1204 Chantz Huggins marfiball.hulgRlnsiMhdsunl2lv.com NC DISTRIBUTORS Ferguson Waterworks 6511 Statesville Road Charlotte, NC 28269 704-509-5901 Derek Williams perek,wllllams2farguson,com Ferguson Waterworks 209 Industrial Drive Morrisville, NC 27560 919-465-7446 Steve Orr steve.orrQferRuson.com G ETSCO 10791 Finch Avenue Middlesex, NC 27557 877-235-5015 John Parrish loarrish2getsco.net HD Supply Waterworks 6501 Amsterdam Way Wilmington, NC 28405 910-791-4148 Don Teter don.teter2hdsuoolv.com HD Supply Waterworks 10000 Metromont Industrial Blvd Charlotte, NC 28269 704-596-4080 Anthony Barber a nthonv.barberOhdsunolv.com HD Supply Waterworks 508 Waters Road Jacksonville, NC 28540 910-455-5350 Don Teter F. , Model 1 Skimmer sizes: 1", 1.5", 2" & 2.5" Flow Rate (cubic ft per day) Size CFS* CFD* 1 0.188 1,624 1.5 .0326 2,821 2 .0655 5,658 2.5 .0909 7,853 *Flow Rate is Average Flow from 4' to 0.5' depth Retail Price: $875.00 (effective through 12/31/13) Fee Saver :V) s stmm 803 Roper Creek Drive Greenville, SC 29615 FeeSaver Model z Skimmer sizes: 3", 4" & 5" Flow Rate (cubic ft per day) Size CFS* CFD* 3 .1740 15,032 4 .2488 21,498 5 1 .3104 26,822 *Flow Rate is Average Flow from 4' to 0.5' depth Retail Price: $1,375.00 (effective through 12/31/13) Go to www swfeesaver.com to download Details, specifications and modeling information 10= www.SWFeeSaver.com Model 3 Skimmer sizes: 5", 6" & 8" Flow Rate (cubic ft per day) Size CFS* CFD* 5 .5705 49,294 6 .6759 58,396 8 .7522 64,990 *Flow Rate is Average Flow from 4' to 0.5' depth Retail Price: $3,275.00 (effective through 12/31/13) STA\DARA, NOTES: a . .Ri•gie cui8e' pi -De shoi!W be i .5 Irrp�s a i e try of �vcr:�:�?r (:n in. 8"'. I over 1 `' k nq weirgh . Tncy Iil�aeld to be crd �-d.. 2. Wet ®-ifiCL- size ccn be reduced with ccnversims Kilts. 3. TNnmirrcl assembly necuiredUs r pr©vi,;ez ri-idoutlet pipe. All c��: rac�:erids un'd p-,rts i:rdu-s ed. Water Depth V" sAaMMW 8" w';h 6" 0 ifte S' Viith � 5" Orifice Ft ds cfd ds c'fd cis dd 0.l i3 4t107 34,617 I0.3062 215y453 0.1665 14,382 0.3 10.dM 4[.5B6 0.3732 U-148 a2Z7 19L503 i 0:5 BMW 47,5116 0.455D 3J 314 0.3064 26.4731 1.0 D.644MO 55IS41 0.5549 47;339I0.4M 35,906 1.5 .M% GLOW 10.5M 53,812 a4967 42,914 2.0 0.7545 55,M 0.6763 99,432 a5+638 48,710 2.5 1D.794D 68,598 0.7M9 6_P83 0.SM 53,735 3.0 0,&2+76 7i,906 0.7594 65,614 0.6M 58,220 ' 3.5 03M 74,0% 10.7935 %599 0.72.13 GZ321 4.10 03M M357 10.W3 M216 a7848 MN075 Zl S- 0.7522 64,990 Q5759 58,396 0.5705 4'9,� FLOW RATES ES ;SASE0 ON T�i9RD PARuY 4'.ESjjN.G. FUR: OSES ASSUME rd Osi47 RATES REVAI N CONSTANT POR ti i l9 117:4371yp Rr � A PIPE CLAMPS (2) TO-'' ATTACH 6" ORIFICE SADDLE ME VIEW i= LOA t of r m 4" sRO:lL- TOP OF PIPE TO =± O.A i ® T (4) 3/8- WTEP ColL =S- i V PER SIO_ 1A LCA T,Av'EIGR E - 01A, WEIR INIL-7 T ST.AI\LESS STEEL SG_T, RIJ=-ER STOPPER, VOAS=ER, NU 1 (4) -3/8" VENT !-BOLE STAINLESS STE7-1- SOLT (, ) M TR STA1:\Lr-SS S i _Z 4EX NU -r (1) Cis TLE a Si ~UCTUR :"LOAT/W"=IGHT -3y --16" OIA_ HIC-PE GUARD iG"x6" FLEXIBLE CGUPI i�w £" PdGIO PiP= i (uE?\'GTF 'r V.ARIES) 8" STU3 U= SCREvr- TO SECURE COUPLING TO P1P_S ALUMINUM BRACKETS (4) WITH I BOLTS .AND NUTS i2- ij' -P UERR=SSION_ INSTALL :RIP:RAP UNDER 'SKIMMER. 5" - 8" Mariee Float *Jv eeaiv�S mm- Detai! Stummmur 5s Shsta e"X6" FLEXF�'a COUPLING '?�_:.;:i.^. P'et - -. _ 'Y-�`•y `cCy1•='1=-- 'r, 4`,...�.• 5"sL'.xrwg. �:�7�A::i y.+c:_:t i`: Model #3: 511 , 6" & 8" MarieeTm Float Skimmer Cut Sheet/Installation Instructions 00It. f; Y —, IRu C1LIRr 1'1,()A1/aaF10W BY OTIACRS f'I.L�A1� A'-1r�" uin. IlbPr •h ; 4" NOV'r Ill '1: Id .- CUA1til.) 14 •G" I'LLYfttLC � �1 Ct?U1�1,It3C 1qf' C'I' I 10 1't.OA I , ....• —0 +Tni ' �.....� 0. RIGID 15N'l ..r._ I (t, NCO P4 1U. CAIl.r' `—SCREWS tO 5L'CURL 10" Ia 11. l COVr LINC TO PlPrS(4) VFV W7FP IL AIMMINU44 BRArXI: IN ( 4 FIOI,('.y, IV-10 WIN f 00S ANTI NOIS rN5'1ALL MINIM) UNI)ER SKIMMM 1. 5" - 8" Marlee Float Skimmer is to be attached to a 6" rigid pipe (Schedule 40 PVC for construction/temporary applications or HDPE for permanent applications). Rigid pipe should be 1.5 times the height of the outlet structure. For ponds requiring a pipe length greater than 12' additional weight may be required to counteract buoyancy. 2. 6" Rigid pipe to be attached to 8" pipe stubbed out of outlet structure or through dam. Flexible coupling to attach 6" rigid pipe to 8" PVC or HDPE stub out is provided. If 8" stubout is material other than Schedule 40 PVC or HDPE an alternate coupling may be required. 3. When installing couplings make sure to leave at least 1" space in coupling between pipes to allow for sufficient flexibility. This is particularly important when using coupling to like size pipes (i.e. 6"x6" ). 4. Basin should have a 12"-18" depression (skimmer pit) to effectively drain pond. Two to three inches cr water may remain in bottom of skimmer pit. It is recommended to slope basin at 2% grade to skimmer pit. 5. Skimmer is shipped fully assembled. Top weight can be removed for ease of installation by removing wing nuts. Take care to replace rubber stoppers, washers and tighten wing nuts securely once installed. User attaches flexible couplings to rigid pipe and stubout from outlet structure. Securely tighten pipe clamps and install two screws (provided) through each connection to minimize slipping. 6. During installation take care to position skimmer in upright position with floats level. Also verify that vent hole in flexible coupling is rotated to top of pipe. 7. 5" and 6"Orifice saddle is provided to convert standard 8" orifice. Center hole in saddle over 8" hole and secure using two pipe clamps provided. 8. Add maintenance rope, if required. 9. Flow rates are provided with details. Design engineer to select skimmer size as required to meet local requirements. For technical support and/or assistance with installation, visit our website at www.swfeesaver.com or call 1-855-697-9333. 803 Roper Creek Drive - Greenville, SC 29015