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NC0020559_PERMIT ISSUANCE_20070815
NPDES ®OCUNENT SCANNING COVER SHEET NPDES Permit: NCO020559 Henderson WWTP Document Type: I Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: August 15, 2007 Whig document iS printed on reuse paper aazy content oa the reverse Side Michael F. Easley ©� A Governor NCDENR William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality August 15, 2007 Thomas M. Spain, WWTP Director City of Henderson P.O. Box 1434 Henderson, North Carolina 27536-1434 Subject: Issuance of NPDES Permit NCO020559 Henderson Water Reclamation Facility Vance County Dear Mr. Spain: The Division of Water Quality (the Division) hereby issues the attached NPDES permit for the subject facility. We issue this permit pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994, or as subsequently amended. The Division has reviewed your comments on the draft permit dated June 28, 2007 and have included your requests and corrections. We have added no other corrections to the draft permit. If any parts, monitoring frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing, upon written request, within thirty (30) days following receipt of this letter. You must submit this request in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and file it with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. Please notice that this permit is not transferable except after notifying the Division. The Division may modify, or revoke and reissue this permit. This permit does not affect your legal requirements to obtain other permits required by the Division of Water Quality, the Division of Land Resources, the Division of Coastal Management, or by other federal or local governments. If you have questions, or if we may be of further service, please call Joe Corporon at (919) 733-5083, extension 597 or email joe.corporon@ncmail.net. Sincerely, / .(�r: Coleel/1/i Enclosure: NPDES Permit NCO020559 cc: Raleigh Regional Office/Surface Water Protection Section CNPDES Program,lEast Pretreatment Unit Aquatic Toxicology Unit Central Files EPA Region 4 N. C. Division of Water Quality / NPDES Unit Phone: (919) 733-5083 1617 Mail Service Center, Raleigh, NC 27699-1617 fax: (919) 733-0719 Internet: h2o.enr.slate.nc.us DENR Customer Service Center: 1 800 623-7748 1'i�ii(�` 91111► 1111 ] STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the City of Henderson is hereby authorized to discharge wastewater from a facility located at the Henderson Water Reclamation Facility 1646 West Andrews Avenue, Henderson Vance County to receiving waters designated as Nutbush Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. The permit shall become effective October 1, 2007. This permit and the authorization to discharge shall expire at midnight on March 31, 2012. Signed this day August 15, 2007 ' / - - _ V �. r Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO020559 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. City of Henderson is hereby authorized to: 1. continue to operate an existing 4.14 MGD wastewater treatment facility consisting of the following wastewater treatment components: ■ Bar screen and grit chamber • Primary clarifiers • Trickling filters • Secondary clarifiers ■ Pure oxygen activated sludge nitrification basin • Final clarifiers • Tertiary filters • Post aeration • UV disinfection with sodium hypochlorite backup • Dissolved air flotation sludge thickening • Pure oxygen aerobic digester ■ Anaerobic digesters • Aerobic digester • Sludge holding tank • Sludge drying bed located at the Henderson Water Reclamation Facility, 1646 West Andrews Avenue in Henderson, Vance County, and 2. after receiving an Authorization to Construct permit from the Division of Water Quality, construct and operate wastewater treatment facilities with an ultimate capacity of 6.0 MGD, and 3. discharge via Outfall 001 from said treatment works, at the location specified on the attached map, into Nutbush Creek, a Class C waterbody located within the Roanoke River Basin. 1��./I � �) � �.�i � ' •! )��l�M kltk �t �` ^,�� /! I'C�u"C r f/ i �c%C��. 1_4 l c !(I /\fith w r � fill I f� _f�Igg V 1 { �1 Outfall 001 �, / (flows nINA orth) (L Approximate property,,. i• 1 f ,r• / _� :.J�� f `v CS\ /� y '_�� � � ram.--, �\��/�� ': n ,. = �' j I � AN It US HWY 158 0��f �l/�� ))�rI"`cZ ` A �� �B• ' .City of Henderson Henderson Water Reclamation Facility Stale Grid/Quad: B 25 SW / Henderson Latitude: 36' 21' 01" N Receivinp Stream: Nutbush Creek Longitude: 78' 24'40" W Drainage Basin: Roanoke Sub -Basin: 03-02.06 Stream Class: C Facility Location (map not to scale) 7DES Permit NCO020559 NORTHVance County Permit NCO020559 A. (L) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (4.14 MGD) Beginning on the effective date of this permit and lasting until expansion above 4.14 MGD, the Permittee is authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITATIONS MONITORING REQUIREMENTS PARAMETER Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location' Flow 4.14 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C 2 6.0 mg/L 9.0 mg/L Daily Composite Influent and (April 1- October 31) Effluent BOD, 5-day, 20°C z 12.0 mg/L 18.0 mg/L Daily Composite Influent and (November 1 — March 31) Effluent Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite Influent and Effluent NH3 as N 3.0 mg/L 9.0 mg/L Daily Composite Effluent (April 1- October 31) NH3 as N 6.0 mg/L 18.0 mg/L Daily Composite Effluent (November 1 - March 31) Total Phosphorus 1.0 mg/L quarterly average Weekly Composite Effluent (April I- September 30) 3 Total Phosphorus 1.5 mg/L quarterly average Weekly Composite Effluent (October 1 - March 3 1)3 Total Residual Chlorine ° 17 µg/L Daily Grab Effluent Fecal Coliform (geometric 200/100 ml 400/100 ml Daily Grab Effluent mean) pH > 6.0 and < 9.0 standard units Daily Grab Effluent Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab Effluent Temperature Daily Grab Effluent Conductivity Daily Grab Effluent Total Nitrogen _ Monthly Composite Effluent (NOr+NO3+TKN) Total Mercury' 0.012 µg/L Weekly Grab Effluent Total Zinc 2/Month Composite Effluent Total Copper 2/Month Composite Effluent Chronic Toxicity 6 Quarterly Composite Effluent Notes: 1. See A. (3.) for instream sampling requirements. 2. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent value (i.e., 85% removal required). 3. The Permittee shall base Total Phosphorus compliance upon a quarterly average of weekly samples. 4. Chlorine monitoring and limit apply only if chlorine is added to the treatment system. 5. Sampling and analysis for mercury shall conform to analytical techniques specified in test method EPA 1631E. 6. Chronic Toxicity (Ceriodaphnia) at 90 % with testing in January, April, July and October [see A. (4.)]. 7. Additional PPA and annual 2n1 Species testing is required by this permit [see Special Conditions A. (5.) and A. (6.)] The Permittee shall discharge no floating solids or foam visible in other than trace amounts. Permit NCO020559 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (6.0 MGD) Beginning upon expansion above 4.14 MGD and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location' Flow 6.0 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C 2 5.0 mg/L 7.5 mg/L Daily Composite Influent and (April 1- October 31) Effluent BOD, 5-day, 20°C 10.0 mg/L 15.0 mg/L Daily Composite Influent and (November 1 — March 31) Effluent I Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite Influent and Effluent NH3 as N 2.0 mg/L 6.0 mg/L Daily Composite Effluent (April I- October 3 1 ) NH3 as N 4.0 mg/L 12.0 mg/L Daily Composite Effluent (November 1 -March 31) Total Phosphorus 3 0.5 mg/L quarterly average Weekly Composite Effluent Total Residual Chlorine a 17 µg/L Daily Grab Effluent Fecal Coliform (geometric 200/100 ml 400/100 ml Daily Grab Effluent mean) PH > 6.0 and < 9.0 standard units Daily Grab Effluent Dissolved Oxygen Daily average > 6.0 mg/L Daily Grab Effluent Temperature Daily Grab I Effluent Conductivity Daily Grab Effluent Total Nitrogen Monthly Composite Effluent (NOz+NO,+TKN) Total Mercury 0.012 µg/L Weekly Grab Effluent Total Zinc 2/Month Composite Effluent Total Copper 2/Month Composite Effluent Chronic Toxicity Quarterly Composite Effluent Notes: 1. See A. (3.) for instream sampling requirements. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (i.e., 85% removal required). 3. The Permittee shall base Total Phosphorus compliance upon a quarterly average of weekly samples. 4. Chlorine monitoring and limit apply only if chlorine is added to the treatment system. 5. Sampling and analysis for mercury shall conform to analytical techniques specified in test method EPA 1631E. 6. Chronic Toxicity (Ceriodaphnia) at 90 %; January, April, July and October (see A. (4.)]. 7. Additional PPA and 2" Species testing is required by this permit (see Special Conditions A. (5.) and A. (6.)] The Perrnittee shall discharge no floating solids or foam visible in other than trace amounts. Permit NCO020559 A. (3.) INSTREAM MONITORING REQUIREMENTS Effluent Characteristics Monitoring Require ents Measurement Frequency Sample Type Sample Locationl Dissolved Oxygen Weekly Grab U, D1, D2 H Weekly Grab U, DI, D2 Temperature Weekly Grab U, D1, D2 Conductivity Weekly Grab U, D1, D2 Dissolved Oxygen Aril — October Monthly Profile 2 D1, D2 H A ril-October Monthly Profile 2 D1, D2 Temperature (April -October) Monthly Profile 2 D1, D2 Secchi Depth (April -October) Monthly Composite D1, D2 NO2. NO3 (April -October) Monthly Composite' D1, D2 NH3-N (April -October) Monthly Composite 3 D1, D2 TKN (April -October) Monthly Composite 3 D1, D2 Total Phosphorus (April -October) Monthly Composite 3 D1, D2 Chloro h ll-a (April -October) Monthly Composite ' D1, D2 Notes: 1. U = upstream at NC Highway 39. D 1 = downstream at the power lines. D2 = downstream immediately above the confluence of Indian and Crooked Creeks. 2. Profiles should be taken at one (1) meter intervals. 3. Composites shall be collected as spatial composites throughout the photic zone (i.e. two times the secchi depth.) As per 15A NCAC 213.0505 (c) (4), stream sampling may be discontinued at such time as flow conditions in the receiving waters or extreme weather conditions will result in a substantial risk of injury or death to persons collecting samples. In such cases, on each day that sampling is discontinued, written justification for the discontinuance shall be specified in the monitoring report for the month in which the event occurred. This provision shall be strictly construed and may not be utilized to avoid the requirements of 15A NCAC 213.0500 when performance of these requirements is attainable. When there is discontinuance pursuant to this provision, stream sampling shall be resumed at the first opportunity after the risk period has ceased. A. (4.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 90 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. Permit NCO020559 If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then' multiple=concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP311 for the pass/fail results and THP313 for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the Permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the Permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (5.) ANNUAL WHOLE EFFLUENT TOXICITY - 2" SPECIES TESTING The Permittee shall provide four (4) additional toxicity analyses to verify the absence of chronic toxicity. This WET testing shall be similar to that described in Section A.(4.) except conducted with an alternate species. 2°a Species Testing shall occur approximately annually except to provide seasonal results. Please consult with your North Carolina -certified laboratory for details. Report test results to the Division within 90 days of sampling. Two copies of the report shall be submitted along with the DMRs to the following address: NC DENR / DWQ / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Permit NC0020559 A. (6.) Effluent Pollutant Scan The Permittee shall perform an annual pollutant scan of its treated effluent for the following parameters: Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis(2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Total Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalenc Total Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysenc Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachlorocthylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium I,I,I-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydra7ine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadicne Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine • Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-tichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chlorocthoxy) methane 1. The total set of samples analyzed during the current term of the permit must represent seasonal variations. 2. Samples shall be collected and analyzed in accordance with analytical methods approved under 40 CFR Part 136. 3. Unless indicated otherwise, metals must be analyzed and reported as total recoverable. 4. Test results shall be reported to the Division in DWQ Form- DMR-PPAI or in a form approved by the Director, within 90 days of sampling. Two copies of the report shall be submitted along with the DMRs to the following address: NC DENR / DWQ / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. NCDENR / DWQ / NPDES Program FACT SHEET FOR NPDES PERMIT RENEWAL Permit NC0020559 INTRODUCTION City of Henderson / Henderson Water Reclamation Facility, herein called Henderson or the Permittee, requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The permittee's 5-year NPDES permit expired March 31, 2007 and they have requested renewal from the Division of Water Quality (the Division). This Fact Sheet summarizes background information and rationale used by the Division's NPDES Program to determine permit limits and monitoring conditions for renewal. FACILITY RECORDS REVIEW Facility Description. Henderson WWTP (Table 1) is 4.14 MGD (6.0 MGD upon expansion), Grade IV, publicly owned treatment works (POTW) with a Pretreatment Program. The treatment system consists of a bar screen and grit chamber, Parshall flume, influent flow meter, primary clarifiers, trickling filters, secondary clarifiers, pure -oxygen activated -sludge nitrification basin, final clarifiers, tertiary filters, post aeration, UV disinfection (with sodium hypochlorite backup), dissolved air flotation sludge thickening, . pure -oxygen aerobic digester, sludge holding tank and sludge drying beds. Table 1. n ,4xG?:- xA:SykE -'�'xr-'4 ti353 ui�l11�.- .,,yyx -..a v Sc•ik{..ax- «ri,�'«t.�'n�rr��wx-"c lairx .w"�^. s'� A. we yy��, k:� {!t� , u>FacilttyxInformatton;��h t 2�� '� y iApphca City of Henderson / City of Henderson Water Reclamation Facility jApp]icanfFpddiess � c� i'S P.O. Box 1434, Henderson, NC 27536 kFacilityAddiess k I% 1646 West Andrews Ave., Henderson, NC Pemvtted Floa (M GD33 NMA Phased Permit: 4.14 and 6.0 (upon expansion) gTsyp�eofW�aste�"° m§ Domestic (90%) / Industrial (10%) Facility�Grade%'Pernut"StaNs Grade IV / Renewal Dr"a Wage BasPiiS'/Countysai�"y Roanoke River Basin / Vance County S' '. �! ti `jj'•" ::ry.�1 yd' IR, 1 ,' fV :x�_.+�Li I'�`�itlfS�<��i: �,:,aP..d w +�;:.tif�i'r, $- i h c l -(E' S i• �'l .a@t.. 54r.�.S �Recervmg9Str am ;� Nutbush Creek r joq 8 ." rRegional,Office;��;�, Raleigh 1 C State�Gnd`/ USGStQuad �' B 25 SE / Vicksboro, NC sStream�Classtficanoti a 303(d) I tsted? yes Pe rautagW.ntert Joe R. Corporon `SutibastnY��15I� 03-02-06 ]Date 1w�t{# y 23May07 iDramageiAiea (9rm ) 3.8 Sumrner7Q10"(cfs)ati 0.2 Wm"ter37Q10'.(cfs) s;3 75.*Qp� 0.4 30Q2�(cfs)Rn�i 0.5 3.5 97 ryry EE Lat. 36021' 01" N Long. 78e 24' 40" W � Fact Sheet Renewal -- NPDES Permit NCO020559 Page I of 5 CORRESPONDENCE - Staff Report. Raleigh Regional Office (RRO) conducted its annual facility inspection and Shannon Langley (RRO) prepared a Staff Report dated October 19, 2006. RRO found the facility in good condition and generally in compliance with the permit, but notes that recent flooding events have inundated the plant. Increase in local residential development and sewer collection system stormwater inflow and infiltration (1/0 have exacerbated this problem. RRO recommends that the Permittee adequately protect, and certify that treatment units are protected from, a 100-year flood. RRO further recommends that the NPDES Program renew the permit in accordance with the Basin Plan. Division Records and Permittee's Renewal Application. The current permit expired on March 31, 2007, and the Division received the Permittee's prompt request to renew (Standard Form C) on September 29, 2006. The Permittee requested that Division renewal keep the phased limit page for flow expansion to 6.0 MGD, as previously approved and permitted. This request will be granted. COMPLIANCE REVIEW Waste Load Allocation (WLA). The Division prepared a WLA for the receiving stream in March 1994 and developed effluent limits and monitoring requirements considering proposed flows of 4.14 MGD and 6.0 MGD. At 4.14 MGD permitted, the current in -stream waste concentration (IWC) of 97 % considered a summer 7Q10 flow of 0.2 efs in Nutbush Creek. The Division views these limits and monitoring requirements appropriate for renewal except as outlined below (see Renewal Summary). Verifying Existing Stream Conditions. This facility discharges to Nutbush Creek [Stream Index No. 23-8-(1)], a Class C waterbody within the Roanoke River Basin. Nutbush Creek is impaired [DWQ 303(d) list, February 2003] based on biological data. Although the causes of impairment are currently "unknown," the Division suspects that contributors to impairment include this major municipal point source, storm sewer point sources, and non -point source urban runoff. DMR Instream Data and Effluent Flow Review. The Division reviewed 48 months of monthly Discharge Monitoring Reports (DMRs) for January 2003 through December 2006. The Permittee's DMRs appear regular, thorough, and complete. The Division compared daily flows for years 2005, 2006, and part of 2007. These data yield a 27-month average flow of 2.4 MGD, or a discharge amounting to about 58 % of currently permitted capacity (Phase 1). Reasonable Potential Analyses (RPA) — Pollutants of Concern (POCs). The Division established renewal permit limits and monitoring for metals and toxicants by evaluating the Permittee's analytical database from January 2005 through March 2007. To establish POCs, the Division reviewed the permit application, discharge monitoring reports (2003 through 2006), pretreatment data, and the Basin Plan. The Division applied the standard Reasonable Potential Analysis (RPA) to calculate a maximum predicted concentration for each POC. Each maximum was then compared to the POC's freshwater Chronic Standard (Table 2) and also to its Final Acute Value (%2 FAV) for freshwater (Table 3). Note: The Division also calculated RPA for the permitted Phase II flow (6.0 MGD) and the results are identical to Phase I shown below (4.14 MGD). Fact Sheet Renewal -- NPDES NCO020559 Page 2 of 5 If by the above method,.a POC showed reasonable potential to exceed its % FAV, the Division included a permit limit as a Daily Maximum to protect the receiving stream against acute toxic affects. Similarly, if the maximum exceeded the chronic standard, a Weekly Average limit was added to the permit. Table Comments and Renewal Actions reference the previous permit, effective January 1, 2003. Findings and renewal actions are summarized in Renewal Summary, Table 4. Table 2. Henderson WRF -- Chronic RPA Findings and Renewal Action " � c 3`t "F,* . a s Hits x y✓vv ,".Y d —k dt... ; aCI'A�'Ulffiw'ab ✓ Maximum y T+tN �x ncentration- RP* , �.aaalei��� +Samples ya 'Comments°/•t „ �"Parameter Svc a �� P7 7Ny/n, 9c qr tt� „R3�3t�l No changes to permit. Action Copper 108 108 34 µg/L 7 µg/L Yes Level Standard — no toxicity problem, therefore no limit 103 103 13 n L 12 n L Yes No changes to the permit. MBAS , ;u, a 77 1 271 µg/L 500 µg/L No Delete permit monitoring to pretreatment program) Nickel P,% �; 32 32 23 µg/L 91 µg/L No Delete permit monitoring p g to pretreatment program) Silve 61 0 Not detected _ Delete permit monitoring ,Ssk.+-?;:.=-x•F• to pretreatment program) 3ilj ' P No changes to permit. Action 1Z nt cF i I F"; 53 53 99 µg/L 52 µg/L Yes Level Standard —no toxicity'5t19problem, therefore no limit *RP = data indicate reasonable potential to exceed instrearn Water Quality Standard. Table 3. Henderson WRF -- Acute RPA Findings and Renewal Action 1 N nGs�w J Parameter, Samples s�,t �Hrt's L, N Mixfmum . + ry M, w,, Main J � a n �ii. n-Predicted,., AT,a r,� � rCMCt� r /n ssi „tRenewalAction r. No changes to permit. Action tCopper�E 108 108 34 µg/L 7 µg/L Yes Level Standard — no toxicity 1 .; problem, therefore no limit "rtir ` No acute criteria - standard `sad' M�e'rcury 103 103 13 n/L g .. — based onbio-accumulation [iR�sr.. �rrixfd.t` see Table 2 »MBAS a4;,' 77 1 271 L _ — No Acute Standard a y'" Nicl el., p 32 32 23 µg/ 261 µg/L No Delete permit monitoring see Table 2 Silver t1+a? 61 0 Not detected Delete permit monitoring e see Table 2 �4 No changes to permit. Action Zme `2� . 'r ' 53 53 99 µg/L 67 µg/L Yes Level Standard — no toxicity t problem therefore no limit *RP = data indicate reasonable potential to exceed instream Water Quality Standard. Effluent Total Residual Chlorine (TRC). The Permittee currently disinfects effluent using ultra -violet (UV) facilities, but reserves chlorination and de -chlorination facilities as redundant backup. Effluent Monitoring currently includes a Weekly Average TRC limit of 17 µg/L (compliance applicable only if chlorine is used). No other changes recommended. Whole Effluent Toxicity (WET) Testing. The Division reviewed Henderson's quarterly Whole Effluent Toxicity testing records from January 2003 through January 2007 (25 quarterly tests including Fact Sheet Renewal -- NPDES NC0020559 Page 3 of 5 second -species tests). These tests indicate, "pass" except for two - in July 2004 and April 2005. These exceptions were followed by monthly tests indicating, "pass" at >100 %. Compliance Notices of Violation (NOVs) and Penalty Assessment. The Permittee has an excellent permit compliance record with no penalties assessed since September 2001. Pretreatment Compliance. The Permittee manages an NCDENR-approved Long Tenn Management Plan (LTMP) or Pretreatment Program, as required under federal regulations 40CFR 403 and NC State regulations 15A NCAC 2H.0900. As of this reporting, Henderson services 4 significant industrial users (SlUs) detailed in the application to renew (Supplemental Application Information, Part F). The Division requires this facility to continue this Pretreatment Program. RENEWAL SUMMARY The following permit changes and renewal recommendations reference the previous permit (effective January 1, 2003). Effluent Monitoring Tnhle a. Permit Renewal — Summary of Chanties to Previous Permit: P,aTametei•_r ;`RPx�; ;WPM u' 'V enenewal Action-O.. � t.. aTRCR 'ts�aSE _ Added 17 u 2 limit and monitoring for Total Residual Chlorine(only if used for disinfection Co'"' a S'srat Yes No changes to thepermit; continue monitoring 2/Month ;rMer'cur::-; aX Yes No changes to thepermit; continue monitoring 1/Week ;•MBAS';`rF;'Cvi;:' No Deleted monitoring to pretreatment LTMP, as appropriate) :, v ., ,,, ,Nickel�rM;rG+�*z,>..� No Deleted monitoring to pretreatment LTMP, as appropriate) 1Sitve'r-;"il,f tli[; No Deleted monitoring to pretreatment LIMP, as appropriate) zi Yes_I No changes to thepermit; continue monitoring 2/Month 'RP = data indicate reasonable potential to exceed parameter -specific instream water -quality standard. Instream Monitoring: --Previous Requirements: Upstream (U)—1/Week Dissolved Oxygen (DO) PH Temperature Conductivity Renewal: -- No changes recommended. Downstream at DI & D2 (1/Month — April through October) Dissolved Oxygen (DO) PH Temperature Conductivity Secchi Depth NO2 + NO3 Ammonia (NH3) TKN Total Phosphorus Fact Sheet Renewal -- NPDES NC0020559 Page 4 of 5 PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: June 20, 2007 Permit Scheduled to Issue: August 20, 2007 NPDES UNIT CONTACT % If you have questio"arding y of 2lie above information or on the attached permit, please contact Joe Corporon at (9)9) 7 5083 xt. 597. TE:13���Z COMMENTS NAME: DATE: REGIONAL SUPER NPDES SUPERVISOR: DATE: Fact Sheet Renewal -- NPDES NCO020559 Page 5 of 5 REASONABLE POTENTIAL ANALYSIS Henderson WWTP NCO020559 Time Period Jan2005-Mar2007 Ow (MGD) 4.14 WWTP Class IV 7010S (cis) 0.2 IWC (%) ® 7010S 96.977 7010W (cis) 0.4 0 7Q 10W 94.132 30Q2 (cis) 0.5 ® 3002 92.771 Avg. Stream Flow, OA (c/s) 3.5 ® CIA 64.707 Rec'ving Stream Nutbush Creek Stream Class C Outfall 001 Ow = 4.14 MGD STANDARDS& PARAMETER TYPE CRITERIA(2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION 111 Nh.k Acute n a0at Abxl cw Allowable Cw Chronk Acute Acute: 7 RP=YES Copper NO 7 AL 7.3 ug/L 106 106 34 Chronic---7 RP=YES----_------------ Acute: N/A Mercury NC 12 2.0000 rg/L 103 103 13 Chronic:---12 RP=YES---_---------------_---_ Acute: N/A MBAS NC 500 ug/L 77 1 271.2 Chronic 516 RP=NO __-_-___-_._-_-_-__— ---- Acute: 261 RP=NO Nickel NC all261 ugrL 32 32 23 --------_--------------- Chronic: 91 RP=NO Acute: 1 Not Detected Sliver NO 0.06 AL 1.23 ug/L 61 0 1.0 ___ _ Chronic 0 Not Detected Acute: 67 RP=YES Zinc NC 50 AL 67 ug/L 53 53 99.2 Chronic---52 flP=YES-----------------_---- Legend: •• Freshwater Discharge C= Carcinogenic NC= Non -carcinogenic A=Aesthetic 20559 RPA - 2007, rpa 6/122007 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfal I Flow, Qw (MGD) Receiving Stream Stream Class 7010s (cfs) 7010w (cfs) 3002 (cfs) QA (cfs) Time Period Data Source(s) Henderson Water Reclamation Facility IV NC0020559 001 4.1 Nutbush Creek C 0.2 0.4 0.5 3.5 Jan2005-Mar2007 BIMS / DMRs Par01 Par02 Par03 Par04 Par05 ParO6 Par07 Par08 ParOg Par10 Par11 Par12 Par13 Par14 Par15 Table 2. Parameters of Concern Name Type Chronic Modifier Acute PQL Units ug/L ug/L ug/L ug/L Copper NC 7 AL 7.3 ug/L ug/L ug/L ug/L Mercury NC 12 2.0 ng/L MBAS NC 500 ug/L Nickel NC 88 261 ug/L ug/L ug/L Silver NC 0.06 AL 1.23 ug/L Zinc NC 50 AL 67 ug/L 20559 RPA - 2007, input 6/12/2007 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfall Flow, Qw (MGD) Receiving Stream Stream Class 7010s (cfs) 7010w (cfs) 3002 (cfs) CIA (cfs) Time Period Data Source(s) Henderson WWTP IV NCO020559 001 4.1 Nutbush Creek C 0.2 0.4 0.5 3.5 Jan2005-Mar2007 BIMS / DMRs Par01 Par02 Par03 Par04 Par05 Par06 Par07 Par08 Par09 Par10 Part Par12 Par13 Par14 Par15 Table 2. Parameters of Concern Name Type Chronic Modifier Acute PQL Units ug/L ug/L ug/L ug/L Copper NC 7 AL 7.3 ug/L ug/L ug/L ug/L Mercury NC 12 2.0 ng/L MBAS NC 500 ug/L Nickel NC 88 261 ug/L ug/L ug/L Silver NC 0.06 AL 1.23 ug/L Zinc NC 50 AL 67 ug/L 20559 RPA - 2007, input 6/12/2007 REASONABLE POTENTIAL ANALYSIS Copper Mercury Date Data BDL-112DL Results Date Data BDL=1/2DL Results 1 2005 13. 13.0 Sid Dev. 4.4876 1 2005 1.37 1.00 Std Dev. 1.2087 2 2005 12. 12.0 Mean 8.5370 2 2005 1.28 1.00 Mean 1.8483 3 2005 C.V. 0.5257 3 2005 C.V. 0.6539 4 2005 ` 12. 12.0 n 108 4 2005 1.86 1.00 n 103 5 2005 8. 8.0 5 2005 1.36 1.00 - 6 2005 11. 11.0 Mull Factor = 1.3400 6 2005 1.22 1.00 Mult Factor = 1.45 7 2005 13. 13.0 Max. Value 25.0 ug/L 7 2005 1.51 1.00 Max. Value 9.0 ng/L 8 2005 17. 17.0 Max. Fred Cw 33.5 ug/L 8 2005 Max. Fred Cw 13.0 ngrL 9 2005 ;: 5. 5.0 9 2005 2.65 2.65 10 2005 - 9. 9.0 10 2005 1.74 1.00 11 2005 - 10. 10.0 11 2005 1.69 1.00 12 2005 17. 17.0 12 2005 - 1.48 1.00 " 13 2005 9. 9.0 13 2005 : 1.8 1.00 14 2005 14 2005 15 2005 14. 14.0 15 2005 2.71 2.71 16 2005 ; 16 2005 17 2005 17 2005 1.38 1.00 corrected 18 2005 `_ 18 2005 3.58 3.58 corrected 19 2005 10. 10.0 19 2005. 3.27 3.27 corrected 20 2005 20 2005 2.7 2.70 corrected 21 2005 21 2005 1.19 1.00 corrected 22 2005 22 2005 1.97 1.00 corrected 23 2005 23 2005 1.61 1.00 corrected 24 2005 24 2005 25 2005 25 2005 1.76 1.00 26 2005 11. 11.0 26 2005 27 2005 11. 11.0 27 2005 3.47 8.47 28 2005 -' 13. 13.0 28 2005 1.62 1.00 29 2005 18. 18.0 29 2005 1.77 1.00 30 2005 - 30 2005 - 31 2005 9. 9.0 31 2005 1.3 1.00 32 2005 32 2005 1.23 1.00 33 2005 6. 6.0 33 2005 2.09 2.09 34 2005- 7. 7.0 34 2005 1.38 1.00 35 2005 35 2005 1.11 1.00 36 2005 8. 8.0 36 2005 2.39 2.39 37 2005 9. 9.0 37 2005 3.87 3.87 38 2005 10. 10.0 38 2005 3.85 3.85 39 2005 ,' 6. &0 39 2005 2.01 2.01 40 2005 40 2005 41 2005 7. 7.0 41 2005 4.78 4.78 42 2005 8. 8.0 42 2005 - 2.89 2.89 43 2005 12. 12.0 43 2005 1.18 1.00 44 2005 ' 11. 11.0 44 2005 ' 45 2005 9. 9.0 45 2005 1.21 1.00 46 2005 7. 7.0 46 2005 2.91 2.91 47 2005 9. 9.0 47 2005 1.3 1.00 48 2005 . 8. 8.0 48 2005 ". 1.25 1.00 49 2005 6. 6.0 49 2005 ' 2.12 2.12 50 2005 4. 4.0 50 2005 .'; 1.44 1.00 51 2005 ' 51 2005 52 2005 9. 9.0 52 2005 . 1.07 1.00 53 2005 7. 7.0 53 2005 2.25 2.25 54 2005 : 54 2005 55 2005 55 2005' 56 2005 7. 7.0 56 2005 ' 2.51 2.51 57 2005 7. 7.0 57 2005 ` 1.32 1.00 58 2005 , 13. 13.0 58 2005 ,:. 1.48 1.00 59 2005 , 6. 6.0 59 2005 1.26 1.00 60 2005 60 2005 " 61 2005 ,:. 61 2005: 62 2005 11. 11.0 62 2005 1.23 1.00 63 2006 ; 63 2006 64 2006 12. 12.o 64 2006 1.27 1.00 65 2006 ), 11. 11.0 65 2006 3.16 3.16 66 2006 - 66 2006 67 2006 '. 6. 6.0 67 2006 1.59 1.00 68 2006 n. 13. 13.0 68 2006 -, 1.84 1.00 69 2006 ' 7. 7.0 69 2006 3.07 3.07 70 2006 8. 8.0 70 2006 3.12 3.12 71 2006 '.. 11. 11.0 71 2006 1.73 1.00 20559 RPA - 2007, data -3- 6/12/2007 REASONABLE POTENTIAL ANALYSIS 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 2006 24. 24.0 72 2006 1 7. 7.0 73 2006 ' 16. 16.0 74 2006 r 15. 15.0 75 2006 9. 9.0 76 2006 16. 16.0 77 2006 16. 16.0 78 2006 '. 7. 7.0 79 2006 80 2006 6. 6.0 81 2006 e. 8.0 82 2006 8. 8.0 83 2006 ; 25. 25.0 84 2006 3. 3.0 85 2006 ' 11. 11.0 86 2006 87 2006 9. 9.0 88 2006 9. 9.0 89 2006 4. 4.0 90 2006 7. 7.0 91 2006 7. 7.0 92 2006 93 2006 10. 10.0 94 2006 5. 5.0 95 2006 9. 9.0 96 2006 8. 8.0 97 2006" 6. 6.0 98 2006 ; 5. 5.0 99 2006 6. 6.0 100 2006 15. 15.0 101 2006 15. 15.0 102 2006 6. 6.0 103 2006 i 104 2006 5. 5.0 105 2006 6. 6.0 - 106 2006 ��. 15. 15.0 107 2006 -- 15. 15.0 108 2006 6. 6.0 109 2006 3. 3.0 110 200s 4. 4.0 111 2006 4. 4.0 112 2006 4. 4.0 113 2006 4. 4.0 114 2006 . 115 2006 - 4. 4.0 116 2006 3. 3.0 117 2006 118 2006 119 2006 3. 3.0 120 2006 3. 3.0 121 2006 i 3. 3.0 122 2006 ,.. 3. 3.0 123 2006 =. 9. 9.0 124 2007 125 2007 12. 12.0 126 2007 '' 2. 2.0 127 2007 128 2007 6. 6.0 129 2007 3. 3.0 130 2007 4. 4.0 131 2007 NN 3. 3.0 132 2007 ; 3. 3.0 133 2007 r": 3. 3.0 134 2007 '+ 3. 3.0 135 2007 ' 4. 4.0 136 2007 .5 4. 4.0. 137 =. 2007 7. 7.0 138 2007 5. 5.0 139 2006. 1.49 1.00 2006 2.27 2.27 2006 2.26 2.26 2006 1.38 1.00 2006 �'. 3.17 3.17 2006 ' 3.08 3.08 2006 1.83 1.00 2006 1.4 1.00 2006 2006 2.35 2.35 2006 ,.» 2.89 2.89 2006 2006 2. 2.00 2006 '. 3.28 3.28 2006 2.29 2.29 2006 _ 2006 ._ 1.66 1.00 2006 2.41 2.41 2006 4.27 4.27 2006 3.13 3.13 2006 -. 2.68 2.68 2006 2006. 1.49 1.00 2006 `. 2.46 2.46 2006 2.09 2.09 2006 2.62 2.62 2006 2006 ' 1.08 1.00 1.08 1.00 1.4 1.00 1.39 1.00 1.36 1.00 1.24 1.00 2.55 2.55 2005 1.69 1.00 2006 a 8.97 8.97 2006 . 2006 .; 2006 1.32 too 2006 1.57 1.00 2006 2.28 2.28 2006 r 2006 -, 2006 '. 2006 1.3 1.00 2007 2007 3.16 3.16 2007 1.94 1.00 2007 2007 1.32 1.00 2007 2.38 2.38 2007 �. 1.26 1.00 2007 " 2.15 2.15 2007 1.38 1.00 2007- 2.75 2.75 2007 1.9 to0 2007 1.68 1.00 2007 2.93 2.93 2007 `F. 1.77 1.00 2007 ;3 2.55 2.55 -4- 20559 RPA - 2007. data 6/12/2007 REASONABLE POTENTIAL ANALYSIS MBAS Nickel Date Data BDL-12DL Results Date Data BDL=1/2DL Results 1 " 1kT < 200 100.0 Std Dev. 15.95 1 2005 - Sul Dev. 2.5095 2�+ < 200 100.0 Mean 101.82 2 2005 Mean 6.6563 v 3F �� < 200 100.0 C.V. 0.16 3 2005 C.V. 0.3770 4 t u� 240 240.0 n 77 4 2005 n 32 SA < 200 100.0 5 2005 6 '�"< 200 100.0 Mult Factor = 1.1300 6 2005 Mult Factor = 1.5600 71 •��t < 200 100.0 Max. Value 240.0 ug4 7 2005 Max. Value 15.0 u9/L a'{p'I�Y `'�' < 200 100.0 Max. Fred Cw 271.2 ug/L a 2005 Max. Fred Cw 23.4 uglL 9' k ' 200 100.0 9 2005 c ret f 10 p�.r� 0 200 100.0 10 2005 ' 200 100.0 11 2005 =, 121 200 100.0 12 2005 12. 12.0 13 1 1 < 200 100.0 13 2005 14't < 200 100.0 14 2005 15' . ?'"- h` < 200 100.0 15 2005 15. 15.0 16 ¢r%' 5 200 100.0 16 2005 17 t(1�;, a. 200 loco 17 2005 18#u t 200 100.0 18 2005 19 `'1"' ' < 200 100.0 19 2005 - 20 200 100.0 20 2005 211 1 < 200 100.0 21 2005 . 22e „- < 200 100.0 22 2005 23 ' 200 100.0 23 2005 24 r• 1G < 200 100.0 24 2005 '' 200 100.0 25 2005 11. 11.0 2s rtY e 200 100.0 26 2005 ' 27` �.++ 200 100.0 27 2005 "''`" < 200 100.0 28 . 2005 29r, 200 100.0 29 2005. 30 t q , ' ' < 200 100.0 30 2005 31+'4 -< 200 100.0 31 2005 32 q' (ji, 5 200 100.0 32 2005 33 k rli < 200 100.0 33 2005 34„: ;< 200 100.0 34 2005 35 hot 200 100.0 35 2005 " 36% < 200 100.0 36 2005 37 ' < 200 100.0 37 2005 38 +.�'�+ < 200 100.0 38 2005 391"' ;p.'� a� < 200 100.0 39 2005 40 �r - 200 100.0 40 2005 - 41`' r r e 200 100.0 41 2005 42 , a, _ 200 100.o a2 2005 433•+ �, ,'' t44 200 100.0 43 2005 44s v < 200 100.0 44 2005 45.i 5 ''' 200 100.0 45 2005 _ 46 =n''2 < 200 100.0 46 2005 47M� < 200 100.0 47 2005 4e1;°01F.< 200 100.0 as 2005 49200 100.0 49 2005 50' : 200 100.0 50 2005 51 200 100.0 51 2005 52 �Ery� b\ 200 100.0 52 2005 5. 5.0 53 pke, 200 100.0 53 2005 ' 54 < < 200 100.0 54 2005 55;' �r +�• < 200 100.0 55 2005 ss �t 200 100.0 56 2005 , 7. 7.0 57 200 199.9 57 2005 sa 200 100.0 58 2005 ` 59 -" 4 < 200 100.0 59 2005 so rrti*FRI < 200 100.0 60 2005 „ 61 ,z,ss .� ' ti'� < 200 10g.o 61 2005 626'�t,y"� .g1Flk < 200 100.0 62 2005 63, g ° 200 100.0 63 2006 64'u" i1 ' t 200 100.0 64 2006 1 65 4,0�-,GiW.'� < 200 100.0 65 2006 e7^u,'+.��re < 200 100.0 66 2006 dJa < 200 100.0 67 2006 68 #� yq. 5 200 100.0 68 2006 69 'in x� I < 200 100.0 69 2006 70 `,.t"drar�"Qp < 200 100.0 70 2006 , 7t."�4l:k!�"Y7i$ < 200 100.0 71 2006 20559 RPA - 2007, data -5- 6/12/2007 REASONABLE POTENTIAL ANALYSIS 72 73 74 75 1 81 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 111 112 113 114 115 116 117 118 119 120 121 130 131 132 133 134 135 136 137 200 100.0 200 100.0 200 100.0 200 100.0 200 100.0 200 100.0 72 2006 73 2006 74 2006 75 2006 76 2006 77 2006 78 2006 79 2006 so 2006 81 2006 82 2006 83 2006 84 2006 85 2006 86 2006 87 2006 88 2006 89 2006 90 2006 91 2006 92 2006 93 2006 94 2006 95 2006 96 2006 97 2006 98 2006 99 2006 100 2006 101 2006 102 2006 103 2006 104 2006, 105 2006I 106 2006 107 2006 108 2006 109 2006 110 2006 111 2006 112 2006 113 2006 114 2006 115 2006 116 2006 117 2006 118 2006 119 2006 120 2006 121 2006 122 2006 123 2006 124 2006 125 2006 126 2006 127 2007 128 2007 129 2007 130 2007 131 2007 132 2007 133 2007' 134 2007 135 2007 136 2007 137 2007 138 2007 139 2007 140 2007 6. 6.0 6. 6.0 5. 5.0 8. 8.0 9. 9.0 6. 6.0 9. 9.0 5. 5.0 7. 7.0 6. 6.0 5. 5.0 7. 7.0 5. 5.0 5. 5.0 5. 5.0 5. &0 7. 7.0 5. 5.0 5. &0 5. 5.0 5. 5.0 6. 6.0 5. 5.0 5. 5.0 5. 5.0 -6- 20559 RPA - 2007, data 6/1212007 REASONABLE POTENTIAL ANALYSIS Silver Zinc Date Data BDL-112DL Results Date Data BDL-112DL Results 1 1.0 Std Dev. 0.0000 1 2005 - Std Dev. 11.6252 2 < ° v2� 1.0 Mean 1.0000 2 2005 23. 23.0 Mean 38.6792 3 1.0 C.V. 0.0000 3 2005 " C.V. 0.3769 4 i 2 1.0 n 61 4 2005 n 53 5 < i 21.0 5 2005 g T' 1.0 Mull Factor = 1.0000 6 2005 Mult Factor = 1.3400 6 < ,, 2 1.0 Max. Value 1.0 ug/L 7 2005 Max. Value 74.0 ug4. g lr < 2 1.0 Max. Pred Cw 1.0 ug0. a 2005 Max. Pied Cw 99.2 uglL 9 < -_ 12 1.0 9 2005 10 $2' 1.0 10 2005 11 < N; 2 1.0 11 2005 ' 12 2 . 2; 1.0 12 2005 13 1.0 13 2005 14 <' 21 1.0 14 2005 15 a011 10 15 2005 16 y2� 1.0 16 2005 17 - P 2i 1.0 17 2005 e 1 1.0 2 2` 1E 2005 79 2' 1.0 19 2005 59. 59.0 20 �m �h1•`412' 1.0 20 2005 21 w> < a .k'2� 1.0 21 2005 - 22 c C 1 '2 ; 1.0 22 2005 23 < a . 2I 1.0 23 2005- 74. 74.0 24 2f 1.0 24 2005 �- 25 < 2 1.0 25 2005 28 < � 2j� 1.0 28 2005 27 �2 1.0 27 2005 28 dF21 < $1� 2 1.0 28 2005 29 < ; °" �2� 1.0 29 2005 ; 30 < fi` 2� 1.0 30 2005 31 .< i 1.0 31 2005 32 < yn 21 1.0 32 2005 24. 24.0 33 < ;:j'14" Z 7.0 33 2005 34 2, 1.0 34 2005 . 35 <121 1.0 35 2005 36 < ��,pp.,,'�2, 1.0 36 2005 '. 37 '<p''21 1.0 37 2005 38 ':21 1.0 38 2005 39 <p{p� 21 1.0 39 2005 40 < iA',;k,,rY.. 1.0 40 2005 k 41 "' �9 1.0 41 2005 42 < j Z 1.0 42 2005 43 <,`b�` 2, 1.0 43 2005 , 44 <M.12, 1.0 44 2005 45�„}2 1.0 45 2005 35. 35.0 46 '�< 42! 1.0 48 2005 ;. 47 < "!p' 21 1.0 47 2005 48 �."-°21 1.0 48 2005 - 4a < ?..2! 1.0 49 2005 ' 50 <'gT�. 1.0 50 2005 66. 66.0 51 2'2, 1.0 51 2005 ` 52 < 21 1.0 52 2005 ; 53 2 � f '�� 21 1.0 53 2005 54 < a1(r42': 1.0 54 2005 55 1.0 tk2j 55 2005 56 1.0 e 56 2005.. 57 i 2� 1.0 57 2005; 58 1 V 1.0 58 2005 59 <"21 1.0 59 2005 60 < 21! 1.0 60 2005 61 k < k,' -Z 1.0 61 2005 62 r •'.T 62 2005 63;'�k 63 2006 , 64 �k 64 2006 65 , 1,'r 65 2006 28. 28.0 66 �{,, 66 2006 67 '` �a..1i a 67 2006 68 „ �� 88 2006 54. 54.0 69 ` 69 2006 70 �°,;, 70 2006 38. 38.0 71 71 2006 26. 26.0 20559 RPA - 2007, data - 7 - 6/1212007 REASONABLE POTENTIAL ANALYSIS 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2006 2007 2007 2007 2007 2007 2007 49. 49.0 55. 55.0 43. 43.0 39. 39.0 36. 36.0 50. 50.0 44. 44.0 34. 34.0 51. 51.0 38. 38.0 30. 30.0 28. 28.0 34. 34.0 31. 31.0 33. 33.0 29. 29.0 49. 49.0 27. 27.0 28. 28.0 34. 34.0 46. 46.0 28. 28.0 34. 34.0 46. 46.0 30. 30.0 39. 39.0 26. 28.0 26. 26.0 27. 27.0 38. 38.0 57. 57.0 27. 27.0 21. 21.0 29. 29.0 32. 32.0 26. 26.0 37. 37.0 27. 27.0 29. 29.0 26. 26.0 35. 35.0 39. 39.0 -8. 20559 RPA - 2007, data 6/12/2007 0 sr" 1510 A ;z UNITED STATES ENVIRONMENTAL PROTECTION AGENCY w REGION 4 i Q ATLANTA FEDERAL CENTER 15, woe "� 61 FORSYTH STREET PRCIS ATLANTA, GEORGIA 30303-8960 Jt,L 0 3 yp; Mr. Joe Corporon North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJ: Draft NPDES Permit Henderson WRF Permit No. NCO020559 Dear Mr. Corporon: P� -�' JUL 5 2007 ! In accordance with the EPA/NCDENR MCA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance or it' significant comments objecting to it are received. Otherwise, please send us one copy of the final permit when issued. Sincerely, Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (URL) a http,//www,epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30 % Postconsumer) J CITY OF HENDERSON Post Office Box 1434 Henderson, North Carolina 27536-1434 Henderson Water Reclamation Facility 1646 West Andrews Avenue Henderson, North Carolina 27537 Phone: (252) 431-6080 FAX June 28, 2007 Mr. Joe Corporon, L.G. NC DENR Division of Water Quality NPDES Program, East 1617 Mail Service Center Raleigh, NC 27699-1617 RE: City of Henderson Water Reclamation Facility NPDES Permit ---Draft Review ---Comments and Requests Permit No. NCO020559 Vance County Dear Mr. Corporon, After review of the new draft permit I have the following comments: (252) 492-3324 ftJUL 2 200 D D;-'iR - ',IATtR aU.1I ITy PUINT SOUR E (a, e,y 1. In section A. (2.) the monitoring frequency for Total Nitrogen (NO2 + NO3 + TKN) is listed as daily. The frequency at 4.14 MGD is listed as once per month. Also, the frequency in the old permit at 6.0 MGD was once per month. I request that this frequency of monitoring be changed to once per month. Daily is very excessive monitoring for Total Nitrogen when the discharge of Total Nitrogen is not limited in the permit. 2. There is an error in section A. (2.) on monitoring for residual chlorine. It is listed as once per week and should be daily. The City was required to run four toxicity tests with an organism other than Cerodaphnia before the Permit could be renewed. I didn't know about this until I was notified by someone from the NPDES program. I had just barely enough time to perform the tests If this is going to be a continuing requirement then why isn't it included in the NPDES permit? It really should be and I request that it be added to our permit if it is going to be required for the next renewal cycle. 4. 1 agree with your decision to remove MBAS, nickel and silver from the permit in sections A. (1.) and A. (2.) because they no longer show a reasonable potential to exceed water quality stream standards. 5. 1 also agree with your decision to add a residual chlorine limit of 17 ug/I (if and when we use chlorine). It is necessary to keep a low chlorine residual to prevent aquatic toxicity problems in the receiving stream. If you need to discuss these comments you can reach me at 252-431-6081. Sincerely, Jn Thomas M. Jain Director HWRF C: Mark Warren, Assistant City Manager Jerry Bello, Chief Plant Operator Darrel Johnson, Lab Supervisor CLIPPING OF LEGAL ADVERTISEMENT ATTACHED HERE g�- �Op1 0 PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL, MANAGEMENT COMMISSION/NPDES UNIT 1617 Mail Service Center Raleigh, NC 27699-1617 tNOTIFICATION OF INTENT TO ISSUE ' A NPDES WASTEWATER PERMIT' 06 the basis of thor- ough staff review and ap- )plication of NC General i Statute 143.21, Public law 192-500 and other lawful) standards and regula- tions, the North Carolina) Environmental Manage- ment Commission pro- , poses to issue a National 'Pollutant Discharge Elimi- nation System (NPDES) wastewater discharge 'permit to the person(s) listed below effective 45' days from the publish date of this notice. Written comments re- :garding the, proposed per- mit will be -accepted until ,30 days after the publish date of this notice. AIII )comments received prior ito that date are consid-, ,ered in the final determi- nations regarding the pro- posed permit. The Direc- tor of the NC Division of / {Water Quality may decide 'to hold a public meeting for the proposed permit J should the Division re- Iceive a significant degree i of public interest. Copies of the draft per- I mit and other supporting information on file used to 'determine conditions I (present in the draft permit i •are available upon re•1._,_. quest and payment of the - City of Henderson, .costs of reproduction. Henderson Water Recla- )Mail comments and/or re- mation Facility .questsfor information to (NC0020559) has applied) the NC Division of Water for renewal of its permit Quality at the above ad:' discharging to Nutbush. dress or call Ms Frances Creek within the Roanoke Candelaria• (919) 733- River Basin. The parame-' 15083, extension 520 at ters BOD5 ammonia the Point Source Branch. (NH3 as N), Total Phos- _ Please include the phorus, Fecal Coliform, NPDES permit number „Total. Residual Chlorine (attached) in any commu-' (TRC), and Total Mercury nication. Interested per- are water -quality limited. sons may also visit the Di- This discharge may affect )vision of Water Quality at, future wasteload alloca- 1512 N. Salisbury Street, tions' to the receiving Raleigh, NC-27604-1148 stream. between the hours of 8:00 a.m. and 5:00 p.m. to re- June 22,.2007 view information on file_ j _. NORTH CAROLINA, VANCECOUNTY. AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared _Phyllis Hawkins , who being first duly sworn, deposes and says: that he/she is Pringipid QLerk (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of Henderson Newspapers, Inc., engaged in the publication of a newspaper known as The Daily Dispatch, published, issued, and entered as second class mail in the City of Henderson, in said County and State; that he (she) is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Daily Dispatch on the following dates: June 22 2007 and that the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1- 597 ofthe General Statutes of North Carolina. Sworn to and subscribed before me, this 28 day of My comlr(ssion expires: June 28. 2008 NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS (This form is best filled out on computer, rather than hard copy) Date: 10/19/2006 County: Vance To: NPDES Discharge Permitting Unit Permitee: Henderson WRF Attn. NPDES Reviewer—&irolyn Bryant) Application/ Permit No.: NCO020559 Staff Report Prepared By: Shannon Langley Project Name: City of Henderson Nutbush WRF SOC Priority Project? (Y/N) N If Yes, SOC No. N/A n�MRN A. GENERAL INFORMATION 1. This application is (check all that apply): ❑ New ® Renewal ❑ Modification 2. Was a site visit conducted in order to prepare this report? ® Yes or ❑ No. a. Date of site visit: 09/19/2006 p b. Person contacted and telephone number: Tom'Spain.(ORC):::1 c. Site visit conducted by: Shannon Langley d. Inspection Report Attached: ® Yes or ❑ No. r.. V GIJ'' OCT 3 1 900^ 3. Keeping BIMS Accurate: Is the following BIMS information (a. through e. below) correct? ® Yes or ❑ No. If No, please either indicate that it is correct on the current application or the existing permit or provide the details. If none can be supplied, please explain: Discharge Point: (Fill this section only if BIMS or Application Info is incorrect or missing) (If there is more than one discharge pipe, put the others on the last page of this form.) a. Location OK on Application ❑, OK on Existing Permit ®, or provide Location: b. Driving Directions OK on Application ❑, OK on Existing Permit ®, or provide Driving Directions (please be accurate): c. USGS Quadrangle Map name and number OK on ApplicationEl, OK on Existing Permit ❑, or provide USGS Quadrangle Map name and number: B25SW Henderson Quadrangle d. Latitude/Longitude OK on Application ®, (check at htrv://www.tol)ozone.com These are often inaccurate) OK on Existing Permit ❑, or provide Latitude: Longitude: e. Receiving Stream OK on Application ❑, OK on Existing Permit ❑, or provide Receiving Stream or affected waters: tributary to Nutbush creek a. Stream Classification: Class C b. River Basin and Sub basin No.: Roanoke River basin. Subbasin No.: 03-02-06 c. Describe receiving stream features and downstream uses: Nutbush flows into John Kerr Reservoir approximately one mile downstream. The reservoir is an important primary and NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS secondary recreation area and a drinking water supply. The Nutbush arm of the resovoir is listed on the 303(d) list for impaired biological integrity. For NEW FACILITIES Proceed to Section C, Evaluation and Recommendations (For renewals or modifications continue to section B) B. DESCRIPTION OF FACILITIES AND WASTES) (renewals and modifications only) 1. Describe the existing treatment facility: The facility consists of Influent barscreen, grit removal, primary clarifiers, trickling filters, secondary clarifiers, pure oxygen nitrification basin, a third set of clarifiers, tertiary filters, post aeration basin, UV disinfection, DAF unit, sludge digesters and storage tanks, Influent and effluent flow measurement. Ferrous sulfate is added in the collection system to aid with phosphorus removal. 2. Are there appropriately certified ORCs for the facilities? ® Yes or ❑ No. Operator in Charge: Tom Spain Certificate # 6065 (Available in BIMS or Certification Website) Back- Operator in Charge: Linda Leyen Certificate # 22337 3. Does the facility have operational or compliance problems? Please comment: This facility has complied with existing permit limits. The problems associated with this facility are extreme surges of flow during wet weather and an increased occurrence of flooding of treatment units from Nutbush creek. Summarize your BIMS review of monitoring data (Notice(s) of violation within the last permit cycle; Current enforcement action(s)): The facility has met its permit limits during the last cycle. The facility has lost some industrial clients during the last permit cycle. Nitrification has been consistent with ammonnia levels discharged being very low. The facility does not denitrify. There are no pending enforcement actions for the Wastewater plant. The RRO is considering different remedies for continuing overflows within the sewer collection system and surcharged flow conditions during wet weather. While these issues are being addressed under a different permit (WQCS00055) they do have an effect on the wastewater reclamation facility during periods of high flow. Are they currently under SOC, ❑ Currently under JOC, ❑ Currently under moratorium ❑? Have all compliance dates/conditions in the existing permit, SOC, JOC, etc. been complied with? ❑ Yes or ❑ No. If no, please explain: 4. Residuals Treatment: PSRP ® (Process to Significantly Reduce Pathogens, Class B) or PFRP ❑ (Process to Further Reduce Pathogens, Class A)? Are they liquid or dewatered to a cake? Land Applied? Yes ® No ❑ If so, list Non -Discharge Permit No. Granville Farms WQ000838 Contractor Used: Granville Farms FORM: NPDES-RRO 06/03. 9/03 2 NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS Landfilled? Yes ❑ No® If yes, where? Other'? Adequate Digester Capacity? Yes ® No ❑ Sludge Storage Capacity? Yes ® No ❑ Please comment on current operational practices: Sludge is thickened via a DAF unit then sent to a pure oxygen aerobic digester, a primary anaerobic digester and a secondary anaerobic digester. The sludge is then pumped to a 1,000,000 gallon aerobic digester before being hauled away by Granville Farms. An additional 1,000,000 gallon sludge tank and drying beds are availble if needed. 5. Are there any issues related to compliance/enforcement that should be resolved before issuing this permit'? ❑ Yes or ® No. If yes, please explain: C. EVAL UA TIONAND RECOMMENDATIONS 1. Alternative Analysis Evaluation: has the facility evaluated the non -discharge options available? Give regional perspective for each option evaluated: Spray Irrigation: N/A Connect to Regional Sewer System: N/A Subsurface: N/A Other Disposal Options: N/A 2. Provide any additional narrative regarding your review of the application: 3. List any items that you would like NPDES Unit to obtain through an additional information request. Make sure that you provide a reason for each item: Recommended Additional Information Reason Certification that treatment units are adequately protected from 100-year flood events. Recent flooding has inundated the plant. Lower clarifiers and DAF unit specifically are most vulnerable units. Flooding seems to be more prevalent due to upstream development. 4. List specific Permit requirements that you recommend to be removed from the permit when issued. Make sure that you provide a reason for each condition: Recommended Removal Reason FORM: NPDES-RRO 06/03, 9/03 3 NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS 5. List specific special requirements or compliance schedules that you recommend to be included in the permit when issued. Make sure that you provide a reason for each special condition: Recommended Addition Reason 6. Recommendation: ❑ Hold, pending receipt and review of additional information by regional office; ® Hold, pending review and approval of required additional information by NPDES permitting office; ❑ Issue; ❑ Deny. If deny, please state reasons: Reminder: attach inspection report if Yes wa4i)cked for 2 d. 7. Signature of report preparer: Signature of WQS regional supervisor: Date: 10 0'�e /0//q / o-E FORM: NPDES-PRO 06/03, 9/03 4 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Henderson Water Reclamation Facility,NCO020559 Renewal/Expansion Roanoke River Basin SUPPLEMENTAL APPLICATION INFORMATION, PART 'F:INDUSTRIAL, USER DISCHARGES AND RCRAICERCLAIWASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.I. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 4 b. Number of ClUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.6 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Kennametal, Inc. Mailing Address: P.O. Box 159 Henderson NC 27536 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Cooling water. boiler tower blowdown. facility washdown and groundwater remediation unit. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Metal powder processing Rawmaterial(s): Various metal powders primarily containing tungsten F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3.000 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater Flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? Supplement Page 18 of 22 NPDES FORM 2A Additional Information Henderson Water Reclamation Facility, NCO020559 PERMIT ACTION REQUESTED: Renewal/Expansion RIVER BASIN: Roanoke River Basin F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Yes X No If yes, describe each episode. END OF PART F. REFER TO THE APPLICATION OVERVIEW(PAGE TO^DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE Supplement Page 19 of 22 NPDES FORM 2A Additional Information FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Henderson Water Reclamation Facility,NCO02055 PPermit Renewal Roanoke River Basin i.mwY .w,DIS.N A ^+E. _ t h t'.(Y --y riY ^. 'PART{FINDUSTRI;4L+iUSER�DISCHP;RGESANDRCRA/CERCLA�WAS�TES ' K i tU\C4 i<y 1'{21L4(llY".N14.SSVfSYLhSimGr'P.S�Itti45?n" riT 6 ucN'3tES n.RdaS.. x All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? EI Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 4 I Number of CIUs. 0 - SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: The TAMS Company Mailing Address: 845 Commerce Road Henderson NC 27536 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Mixing, extruding and cooking of pet meat F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Pet Foods Rawmaterial(s): Grains Processed Meats F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 26,000 gpd (X continuous or_intermitlent) b. Non -process wastewater Flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No I Categorical pretreatment standards ❑ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Henderson Water Reclamation Facility,NCO020559 Permit Renewal Roanoke River Basin F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ 'Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remedlatlon Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAJRCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. 'mEPi�Iitiv�EyI"s�YA'OOO(PUFAPGAAE�21TNWWSRMIN"E WHIC`WH:y OIa�hTtYYH1p "E��R"jPjAi, ,REFERE QPPLIIOFO4�O RTesJSits���ir ti* MUSTAGOMPLTiEs ��, .°..i .�x ii�'b Si�&b���`�L'�:�S�i'L�.'ne'�'MFYR'„aiaf'�.� ';��ix"✓"ea%". QS..Y,�YF�zF�'L5`;ii.'��','�Wh ��tf EPA Form 3510-2A (Rev. 1.99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Henderson Water Reclamation Facility, NCO020559 Renewal/Expansion Roanoke River Basin k... , — "+.c.-^ "c; E',t. 6..'" '.� `"fir d ,yyri�e ,xs,ta r ' �6 ¢ a��i� T11 SUPPLEMENTAL /aPP,LICATIONINFORMATOI�A. s 'r� �sDIS r 4 1 S n°'Fa :v pstro `N rc « g p^ PART FrINDUSTRIAL USER;pISCHARGES�AND RRR RA/CERCLAfWASTESItrJ y�} � if All treatment works receiving discharges from slgniflcant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 4 b. Number of CIUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy.questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Larsdale Inc (Old Burkhart Site) Mailing Address: 4 South Main Street Suite 7-2 Ipswich, MA 01928 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge consists of remediated groundwater from old Burkhart site resulting from pickle brine contamination. F.5. Principal Products) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): n/a Raw material(s): n/a F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6,000 gpd. (X continuous or intermittent) b. Non -process wastewater Flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? NPDES FORM 2A Additional Information Siinnlement Pave IS of 22 Henderson Water Reclamation Facility PERMIT ACTION REQUESTED: Renewal/Expansion :RIVER BASIN:NCO020559 anoke River Basin F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? Yes X No If yes, describe each episode. ks{ ax�r� r�3x gTt ��NDO)PMAR +IREFER TiaO T E APPLICATION O�VER�[IS W'( AG,E 1)fTOIDE�TiERMINE WH IC WHERPARTSa . Supplement Page 19 of 22 NPDES FORM 2A Additional Information FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Henderson Water Reclamation Facility, NCO020559 Renewal/Expansion Roanoke River Basin SUPPLEMENTAL APPLICATION INFORMATION 5... li,oj'.L?.' cO. II$. .•e.n �.�".l.n a{£iat $, „ ,. m.,.,. n. .tdF4A t ifnla.".l. ill !'' tf PART F:INDUSTRIAL"USER.DISCHARGES AND RCRA/CEkil-kWASTES, All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject of, an approved pretreatment program? X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SIUs. 4 b. Number of ClUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.6 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Walmart Distribution Center #6091 Mailing Address: 680 Vanco Mill Road Henderson, NC 27537-7503 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Cooling Tower Discharge, truck wash discharge facility washdown F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Frozen Food Distribution, truck maintenance center Raw materal(s): None F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 20,000 gpd (X continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? PERMIT ACTION REQUESTED: RIVER BASIN: NPDES FORM 2A Additional Information Supplement Page 18 of 22 Henderson Water Reclamation Facility, NCO020559 Expansion/Renewal Roanoke River Basin F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? X Yes No If yes, describe each episode. Foaming and high phosphorus. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ❑ No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. 6 it ti{ f I". p i,{Hi£ T� 3 tP{II N! N :• I b�{£ I Q£,.I £'A"1 , ,, £ h i S e j8 i£ ££s , £ £,: END OF.'PART F "' REFER TO THE APPLICATION'OVERVIEW<(PAGE1)TO. DETERMINE WHICH�OTHER PARTS £r OF FORM 2A YOU MUST COMPLETE { .WilS a�, , .,..i ,.9 .6vV.4 ttfi�I fi .. 1,r{;i b(li£�a il£F^.1 �"I. `!££ ri. ..x1r: Y....'.L , .�:.61 In.. Y'li NPDES FORM 2A Additional Information Supplement Page 19 of 22 Np MC% OASfII pADSMALL FLUME pn IIIARY 2d' 21' 0' 01MI) CLARIFIERS OUTFALL `pI. ' MIMING TRICKLING . SLUDGE ! FILTV FILTER I I G 9 �u LU w I LIFT SLAI108 ICI ¢ Y I F- - - -r-1- ` Tn ICKL!NG I FILTER rR ICKL IIIG FILTER I � I DUAL NEW AEROBIC I RECIRCULATION SLUDGE I I [)`)W'E'� PUMP STAT 1011 DIGESTER L- - - - - - I DIGESTER} I � � I o ¢ o ¢ o ¢ w �I ,O 'Jl U- VIu Nu � I o SLUDGE ANAEROBICJ DIGESTER I LIFT STATION I- - HOLDING TANK RETURN I SLUDGE <I I U , HITRIFICATION H a I BASIN a I I ,.. o I I DIGESTED ANAEROBIC aI L'---- _ -- DIGESTER _j SLUDGE SPUTTER BOX j SLUDGET I tLT 4- - - - - - --�- - -- - VA _ rPA05 EC xo RI- 3 m FILIAL Q4 FLOCCULATOR w n C' w CLARIFIER FILTER Y LIFT N m STATION I RETURN SLUOGE '" ETURN SLUDGE ' HEW= o u, w l - - - uv _ - PUHP STA. z PUMP STA 1. A,U �� U OISIPFECTION µ reGSH G PROPOSED F �9 FFt CLAP!- FINAL FLOCCULATOR CLARIFIER � J J LL W LL LL Ll FXHIB T 1 -i- RETURN EFFLUENT ELOW S H-HAILL PUI4R STATION TWA R_ECLAMATION_FACILITY. -TER rTTY nF I;i--nIOF00ON D Description of Flow Diagram Henderson Water Reclamation Facility The flow enters the plant through 24" and 18" outfalls. It passes through an automatic 3/" barscreen, a grit chamber, and %" manual barscreen. It then passes through a Parshall Flume with a flow meter and automatic refrigerated sampler. The flow is then split among six primary clarifiers, then enters two primary trickling filters, two secondary trickling filters and then six secondary clarifiers. The flow is then pumped to a pure oxygen activated sludge basin and is split among four final clarifiers. It is then pumped to four tertiary mixed media filters and flows to a chlorine contact tank, then a post aeration tank and finally through a UV disinfection system and discharged to the creek. The primary, secondary and final sludges are pumped to a DAF for thickening, then to two pure oxygen aerobic digesters, a heated and mixed primary anaerobic digester, a non heated and non mixed secondary digester and finally to an aerobic digester where it is stored until a private contractor can land apply it at agronomic rates. M City of Henderson Water Reclamation Facility Sludge Management Program The primary, trickling filter secondary and aeration tank activated sludges are processed though a dissolved air floatation unit and thickened to a range of 4% to 6% solids. Approximately 10,586 gallons of sludge at 4% to 6% solids are produced daily or 3,863,890 gallons per year. The sludge is pumped to two pure oxygen aerobic digesters with an average detention time of 2.4 days. The sludge is heated in these digesters to a range of 110 degrees F to 130 degrees F by an, autothermal biological reaction. The sludge then enters a primary anaerobic digester with recirculation and gas perth mixing. The sludge is digested at 95 degrees F to 99 degrees F for an average of 20.8 days in this digester. The sludge then enters a secondary anaerobic digester. The sludge is further digested in this tank at 60 degrees F for an average of 16.4 days. The sludge is then pumped to a 1,000,000 gallon aerobic digester with an average detention time of 60 to 80 days, The stabilized sludge is land applied at agronomic rates to permitted farm land by a private contractor, Granville Farms, Inc. The sludge is analyzed monthly for total solids, total volatile solids and pH and quarterly for compliance. The undigested sludge is collected at the DAF discharge for testing. The digested sludge is collected for testing at the discharge of the sludge holding tank that goes to land application. In addition, all of the required sludge permit analysis are performed quarterly and TCLP annually. Alum sludge from phosphorus removal may be generated in the final clarifiers but at present Ferrous Sulfate added to the collection system is removing phosphorus. If alum is used, this sludge will be thickened in the DAF and digested in the pure oxygen aerobic digesters, primary and secondary anaerobic digesters and the aerobic digester. The plant still has a 1,000,000 sludge storage tank and 26 sand drying beds that can be used to store sludge if needed.