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NCG500616_Complete File - Historical_20200602
Water Resources INVIHO NMEN igL Q.A1111 July 26, 2017 Mr. Johnnie Davis CRANE ChemPharma & Energy One Quality Way Marion, NC 28752 ROY COOPER c,,l.„I.., MICHAEL S. REGAN s" vl S. JAY ZIMMERMAN Oae,in, - Subject:Rescission of Certificate of Coverage NCG500616 Crane Resistoflex McDowell County Dear Mr. Davis: Division staff has confirmed that the subject Certificate of Coverage (CoC) is no longer required. Therefore, in accordance with your request, NPDES CoC NCG500616 is rescinded, effective immediately. If in the future your firm wishes to discharge wastewater to the State's surface waters, you must first apply for and receive a new NPDES permit. If you have any questions concerning this matter, please contact Charles H. Weaver at (919) 807-6391 or via e-mail [charles.weaver@ncdenr.gov). 15 erel/y,/ Qp� for S. Jay Zimmerman, Director Division of Water Resources cc: Asheville Regional Office / Daniel Boss NPDES files Teresa Bevis / Budget AUG 1 0 P017 Wator Ouaidy Dayiorl State of North Carolina I Envi on rental Quality I Water Remuroes-__.__AshaviNc 1617 Mail Service Center � Raleigh, NC 27699-1617 919 807 6300 919-807-6389 FAX '1 � https://deq.nc.gov/about(divisioas4wamr-,e ources/water-resources-permits/la e.teo-brmchlnpdes-wastewater.permits k� Water Resources Environmental Qu llily May 11, 2017 Crane-Resistoflex Attn: James W. Freeman 1 Quality Way Marion, NC 28752 SUBJECT: Compliance Evaluation Inspection Crane-Resistoflex Permit No: NCG500616 McDowell County { ROY COOPER Gtr".. MICHAEL S. REGAN S. JAY ZIMMERMAN Direcrar Dear Mr. Freeman: Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection conducted on 5/10/2017. Your facility was found to be compliant with Permit No. NCG500616. It appears all sources of wastewater from the Crane/Resistoflex plant are now plumbed to the Marion sewer sytem and therefore the facility has no discharge that needs to be regulated by the General Permit No. NCG500000. Please let me know when you have conducted a check of the facility floor drains to make sure they are all securely plugged, since they are only other possible path of wastewater discharge to the stormwater outfalls. After that positive determination is made, you should be able to rescind permit no. NCG500616 by sending an email requesting rescission to Charles Weaver at: charles.weaver@ncdem.gov. You can call me at 828-296-4658 or send me an email at daniel.boss@nedem.gov if you have any questions. Please refer to the enclosed inspection report for additional observations and comments Sincerely, Daniel J. Boss Environmental Specialist Asheville Regional Office Enclosed: Inspection Report cc: MSC 1617-Central Files -Basement Asheville Files G:\WR\WQQNcD.well\Waetewater\GeneraINCG 50\ esit Flex\ C5.102017\Ipep Letter 5-10-2017.d.ex hrtot ing t.ompares_...- Slate ofaloth Carolina I Environmental Quality I Water Rurea a 2090 U.S. Highway 70, Swanaanoe, NoM Carolina 28778 828-2964500 United States Envlmnmenlal Pmteotlon Agency Form Approved EPA . Washinglen, D.G. 20460 _ OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e.,PCS) Transaction Code. NPDES yrlmolday Inspection Type Inspector Fac Type 1 IN 1 2 15 1 3 I NCG500616 I11 12 17/05110 17 18n 191.c I 201 I 21111111 111111111 I I 1 II 1111 1 I I I 111 1111111 II 11 26 Inspection Work Days Facility Self -Monitoring Evaluation Rating 31 QA - ------ --------Reserved---------------- 671 I 72 L L� 70J 71L73I 74 71ILLLLLL 80 Section B: Facility Data ' Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POM name and NPDES damp Numbed 10'Di 17/05110 16/04/25 Crane Resistoflex 1 Quality Way Exit Time/Date Permit Expiration Date Marion NO 28752 11 09AM 17/05110 20/07/31 Name(a) of Onsite Representative(s)/litles(s)IPhone and Fax Numbers) Other Facility Data Name, Address of Responsible official/Title/Phone and Fax Number Contacted Marvin L Hancock,i Quality Way Marion NC 28752/IB28424-0000/8287249469 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Efluenf/Remiving Wate Section D. Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) and Signature(s) of Inspectors) Agency/OfficelPhone and Fax Numbers Date Daniel J Boss 'J R ARO WC/I828-296-4658/ Signature ofM 7t Q A Reviewer Agency/Off/Phone and Fax Numbers SlDaI t, I �- EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 NPnES yr/mo/day Inspection Type (Cont.) 1 31 NGG500616 I71 12 1➢/05/10 17 19 l/:I Section 3: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Mikal Willmar and I (Daniel Boss) conducted a Compliance Evaluation Inspection at Crane-Resistoflex in McDowell County on 5/10/2017. James Freeman guided us throughout the inspection of the facility. According to Mr. Freeman all the sources of discharge to the outfalls 002, 003, and 004, have been plumbed to the Marion sewer system. We were shown all the new piping and drain lines for the hydrostatic testing tanks and the contact cooling water tank. We were told that all the floor drains in tht facility are now plugged, and we were shown one example of a plugged floor drain. I asked Mr. Freeman to do a check to make sure that all floor drains in the facility have been plugged to prevent them from sending effluent to either outfall 002 or 003. We tested the outfalls for chlorine. The results were non -detectable at outfall 002 and 31 ug/L at outfall 003. Outfall 004 had no flow at the time. If Crane-Resistoflex wishes to rescind this permit, a person of managerial authority should send an email requesting rescission of permit NCG500616 to Charles Weaver at: charles.weaver@ncdenr.gov Page# 2 Permit: NCG500616 Inspection Date: 05/10/2017 Owner -Facility: Gums Resistor" Inspection Type: Compliance Evaluation Permit i(If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for. inspection? Comment: The facility Is no longer using noncontact cooling water. Yes No NA NE ❑ ❑ ■ ❑ ❑ M ❑ ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 3 aceAna1jfta1e anacatcrotbaces May 02, 2017 Mr. Jerry Freeman Crane Energy 1 Quality Way of 70W Marion, NC 28752 RE: Project: Residual Chlorine 4/30 Pace Project No.: 92338919 Pace Anatytical Services, LLC 2225 Riversitle or. AsheNlle, NC 28804 (828)254-7176 Dear Mr. Freeman: Enclosed are the analytical results for sample(s) received by the laboratory on April 30, 2017. The results relate only to the samples included in this report. Results reported herein conform to the most current, applicable TNI/NELAC standards and the laboratory's Quality Assurance Manual, where applicable, unless otherwise noted in the body of the report. If you have any questions concerning this report, please feel free to contact me. Sincerely, Chris Derouen christopher.derouen@pacelabs.com (704)875-9092 Project Manager Enclosures cc: Manny Molica, Crane Resistoilex *—A-v REPORT OF LABORATORY ANALYSIS This report shall not be repmtlucetl ei in full, wlhout the wrttan consent of Pece Analylcal 5ervices,LLC. Page 1 of 10 aceAnalXlcal a r mmpasaWs. CERTIFICATIONS Pace Analytical Services, LLC 2225 evarsiae Dr. Asheville, NC 28804 (828)254-]1]8 PmjecL Residual Chlorine 4130 Pace Project No.: 92338919 Charlotte Certification Hits 9800 Kincey Ave. Ste 100, Huntersville, NC 28078 South Carolina Certification #'. 99006001 North Carolina Drinking Water Cedifcation #: 37706 FloridaMELAP Certification#: E87827 North Carolina Field Services Certification #: 5342 Kentucky UST Certification #'. 84 North Carolina Wastewater Certification #:12 VliglnlalVEIAP Codification #: 460221 REPORT OF LABORATORY ANALYSIS This rep n shall not be reproducer. excapt in full, without the written consent of Pace Analytical Services, LLC, Page 2 of 10 Pace Analytical Services, LLC ace Analytical' 2225 Riverside0r wnw,upra6e.ran Asheville, NCC252ae04 / (028)2544176 ANALYTICAL RESULTS Project: Residual Chlorine 4130 Pace Project No.: 92338919 Sample: UPSTREAM Lab ID: 92338919001 Collected: 04/3011712:00 Received: 0413011713:30 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Field Data Analytical Method Collected By - Bart Fizpatrlck Collected Date 4130117 Callected Tlme 12:00 Fled pH 7.13 Sid. Units Field Temperature 20.6 deg Chlorine, Total Residual ND mg/L OEIkP/iIM11PArIS 1 04/3011712:00 1 04/30/17 12:00 0,10 1 04/30/17 12 00 0.50 1 04MO/I ] 12 00 0.050 1 04/3011712,00 7182-50-5 REPORT OF LABORATORY ANALYSIS The.,, shall ad be reproduced except In full, Date: 05/021201712:51 FM without the written consent of Pace Analytical Services,LLC. Page 3 of 10 Pace Analytical Services, LLC ( aceAnaljftal ® zzza am or saass,eous om Asheville NC 28804 82e)250-]1]8 ANALYTICAL RESULTS Project: Residual Chlorine 4130 Pace Project No.: 92338919 Sample: DOWNSTREAM Lab ID: 92338919002 Collected: 04/30/1712.10 Received: 04/30/171330 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed GAS No. Oual Field Data Analytical Method Collected By Bart 1 Fitzpatrick Collected Date 4130117 1 Collected Time 12:10 1 Field pH 7.10 Sid. Units 0.10 1 Field Temperature 20.1 deg 0.50 1 Chlorine, Total Residual .040 mg/L 0.050 1 REPORT OF LABORATORY ANALYSIS The report shall not be rep odeced, except in full. Date: 05/02/201712:51 PM vetinsttewriaen fnevent of Pace Analytical Services,LLC. 04/3011 ] 12:10 04130/1 ] 12.10 0413011712'.10 04130117'12:10 0413011712:10 04MO117 12,10 7782-50-5 Page 4 of 10 Pace Anaiytical Services, i 116 axAnalytieal ® al riverside Dr / am¢peroleb.. asheviue,Nc seso4 l (a29)254-01I6 ANALYTICAL RESULTS Project: Residual Chlorine 4130 Pace Project No.: 92338919 Sample: 003 Lab ID: 92338919003 Collected: 04/3011712:15 Received', 04/30117 13:30 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Flow Monitoring Dow Analytical Method Dates) 4/30117 1 04/30/17 12:15 Timed) 12:16 1 0413011712:15 Flow 3 GPM 1 04/30/17 12:15 Field Data Analytical Method Collected By - Bart 1 04/30 71215 Fitzpatrick Collected Date 4130117 1 04/30/17 12:15 Collected Time 12:15 1 04/30/1712:16 Field pH 6.81 Std. Units 0.10 1 04/30/17 12:15 Field Temperature 16.3 deg C. 0,50 1 04130/1712:15 Chlorine, Total Residual 0.024 ril 0,050 1 04130/1712:15 ]]8250-5 REPORT OF LABORATORY ANALYSIS This mp rt shall not be reproduced, exrept in full, Date: 05/02/2017 12:51 PM without the written consent of Pace Ar icel Services, Li Page 5 of 10 aceAnalykical e wrcwpauela0s,rom ANALYTICAL RESULTS Pace Analytical Services, LLC 2225 Rlvex iae or. Asheville, NC 2e504 opshi 7176 Project: Residual Chlorine 4130 Pace Project No.: 92338919 Sample: 002 Lab ID: 92338919004 Collected: 04/30/1712:21 Received 04130/17 13:30 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Flow Monitoring Data Analytical Method Dales) 4/30117 1 04/30/17 12:21 Timels) 12:21 1 04130/17 12:21 Flow 5 GPM 1 04/30/17 12:21 Field Data Analytical Method'. Collected By Bert 1 04/30/17 12:21 Fitzpatrick Collected Date 4130117 1 04130117 12.21 Collected Time 1221 1 04/30/17 12:21 Field pH 7.24 Std. Units 0.10 1 04130/17 12:21 Field Temperature 15.6 bad C 0.50 1 04/30/17 12:21 Chlorine, Total Residual 0.014 mgi 0.050 1 04130/1712:21 7182-50-5 REPORT OF LABORATORY ANALYSIS This pope shall net 5e reproduced, except In full. Date: 05/02/2017 12:51 PM without the order consent of Pace Analytical Services,LLC. Page 6 of 10 ace Analytical wmvpacelebv[om QUALIFIERS Project: Residual Chlorine 4130 Pace Project No.: 92338919 DEFINITIONS Peca Anely@al services, LLC 2225 Riverside Dr. Ash-fle. NC 28804 1828)254-7176 DF - Dilution Factor, if reported, represents the factor applied to the reported data due to dilution of the sample aliquot. NO - Not Detected at or above adjusted reporting limit. J -Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL-Adjusted Method Detection Limit. PDT - Practical Quantitation Limit, RL- Reporting Limit. S- Surrogate 1,2-Diphenylhydrazine decomposes to and cannot be separated from Azobenzene using Method 8270. The result for each analyte is a combined cencentraticn. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate %recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) MS(D)- Matrix Spike (Duplicate) DUE - Sample Duplicate RPD - Relative Percent Difference NC - Not Calculable. SOSilicaGel-Clean-Up U-Indicates the compound was analyzed for, but not detected, Add preservation may not be appropriate for 2 Chloroethylomyl ether. A separate vial preserved to a pH of 4-5 is recommended in SW846 Chapter 4 for the analysis ofAcmlein and Acrylonitrile by EPA Method 8260. N-Nitrosodiphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each analyte is a combined concentration. Pace Analytical is TNl accredited. Contact your Pace PM for the current list ofaccredited analytes. TNI - The NELAC Institute. IW-1*1 R 101:11*1 PASI-C Pace Analytical Services -Charlotte REPORT OF LABORATORY ANALYSIS This raped shall not be reproduced except in full, Date: 05102/2017 12:51 PM without the written consent of Pace Analytical Services, LLC. Page 7 of 10 aceMalytkal w4w.pecelebcrurn j QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: Residual Chlorine 4130 Pace Project bri, 92338919 Lab ID Seraph, ID 92338919003 003 92338919004 002 92338919001 UPSTREAM 92338919002 DOWNSTREAM 92338919003 003 92338919004 002 Date: 05102/201712:51 PM Pace Analytical Services, LLC 2225 Riverside Dr. Asheville, NC 28804 (826)254-)1]6 QC Batch Method QC Batch Analytical Method REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Service, LLC. Analytical Batch Page 8 of 10 /p\$a IS ] \f ,. \{ ( � 4 a `MATRIXCODE E 1 .GFAE . \` § In )i( Sl TEMP AT COUECTION a OF CONTAINERS Rm R! c5![\AR : HCI \� } Methanol § , . / _T w I»~w ~ ~ iS ! | = : );§ � ^ ) s ` ®— ®— 2 \ \ o �) . � Document Revised: June 20, Pace Analytical Services, Inc. 2013 1 2225 Riverside Drive Asheville NO Document No.: Issuing Authorities: I Phone:828.254Jfl0 Client Le IV— Date: 4-3o—)? Ttme on Site: t 15' to I a36 Time Site pH Trap Flaw TRC Other I'.o0 '7i YJ Ith.. %,I� o0.(0°� /J/a Nn '.. �Ycr (alp btxJ� 2zA 7,1a aD, 'c NlA vz pair �03 SI ��,3° 3g , ay Page 10 of 10 CRAN E RESISTOFLEX® April 11, 2017 State of North Carolina Environmental Quality Water Resources 2090 U.S. Hwy 70 Swannanoa, NC 28778 Dear Mr. Boss: TELEPHONE: +1 828 724 4000 FACSIMILIE: +1 828 724 9469 WEBSITE: www.cranacpe.com ONE QUALITY WAY MARION, NC 28752 USA We have reviewed the findings from the inspection you and Mikal conducted on 3/17/17 and have initiated an action plan that will keep city water from exiting our facility into our storm drains. Enclosed please find a copy of the work we plan to have our plumbing contractor complete by 4/29/17. We will notify you when this work is completed so that you can return to our facility and complete your follow up inspection. If you have any questions or comments, please contact me or Manny Mojica. Regards, James Freeman Safety Coordinator Resistoflex APR 13 2017 Reglonel Operations BUCKNER PLUMBING & HEATING, INC. 1240 US 70 W MARION, NORTH CAROLINA 28752 (828)724-9636 (828)724-9734 W/MBE Hub Certified/SWUC PROPOSAL DATE: 3/30/2017 SUBMITTED TO: Jerry Freeman/ Crane Resistoflex JOB NAME/ LOCATION: 1 Quality Way, Marion, NC 28752 JOB DESCRIPTION: Estimate to run a 4" waste line to the main sewer from the building and run a pumped line inside building to existing waste line as per job site visit and discussion. Two thousand one hundred and no/100 dollars, ($2,100.00). This proposal may be withdrawn by us if not accepted within 30 days. We propose hereby to furnish materials and labor complete in accordance with above specifications. AUTHORIZED SIGNATURE: Vanessa B. Irunan ACCEPTANCE OF PROPOSAL: THE ABOVE PRICES, SPECIFICATIONS AND CONDITIONS ARE SATISFACTORY AND ARE HEREBY ACCEPTED. YOU ARE AUTHORIZED TO DO THE WORK AS SPECIFIED. PAYMENT WILL BE MADE AS OUTLINED ABOVE. IT IS AGREED THAT THE SELLER WILL RETAIN TITLE TO ANY EQUIPMENT OR MATERIAL FURNISHED UNTIL FINAL AND SHALL HAVE THE RIGHT TO REMOVE SAME AND THE SELLER WILL NOT BE HELD RESPONSIBLE FOR ANY DAMAGES RESULTING FROM THE REMOVAL. DATE: AUTHORIZED SIGNATURE: Water Resources Environmental Quality March 28, 2017 Crane-Resistoflex Attn: James W. Freeman 1 Quality Way Marion, NC 28752 SUBJECT: Compliance Evaluation Inspection Crane-Resistoflex Permit No: NCG500616 McDowell County Dear Mr. Freeman ROY COOPER G'nvernnr MICHAEL S. REGAN Sccre(ory S. JAY ZIMMERMAN Director Enclosed please find a copy of the Compliance Evaluation Inspection Form from the inspection conducted on 3/14/2017. Your facility was found to be non -compliant. The types of wastewater being discharged from the outfalls (002 and 003) are not covered by your General Permit NCG500616. The wastewater from these sources needs to be discharged to the Marion sewer system or an Individual Wastewater NPDES Permit needs to be acquired. Please respond back to mein writing by April 21, 2017 with your plans. You can call meat 828-296-4658 or send me an .email at daniel.boss@ncdem.gov if you have any questions. Please refer to the enclosed inspection report for additional observations and comments. Sincerely, - - ,:,. ..,..:.... .... Daniel J. Boss Environmental Specialist Asheville Regional Office Enclosed: Inspection Form cc: MSC 1617-Central Files -Basement Asheville Files G:\WR\WQWv Dowell\Wastewater\ccncralWCG 501 ResismReACE1.3.14.2017UnsV loner 3.15-2017.doex ^''-''"Nothimr Compares:, Stale of North Carolina tEavimnmental Quality I water Resnmces 2090 U.S. Highway 70, Swaunaaoa, North Carolina 28778 828-2964500 What slates Envlronmantal Protedion Agency Form Appmvatl. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report-.- Approval expires 8-31-90- Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yrlmo/tlay Inspection Type Inspector Fac Type 1 IN 1 2 Ic 1 3 NCGSooela Ill 12 17/03,14 17 18 U 101 c l 201 I 211LIJII1I IIIIIIII1II IIIIIII I II1III III III11III &6 Inspection Vtlark Days Facility Self-Manitorin9 Evaluation Rod, B1 CA Reserved — 67 72 . 73I I 74 75LWI __L_LJ_80 70LJ 71LJ Section B: Facility Data Name and Location of Facility lnapected(For Industrial Users tliachar,mg to POTW, also include Entry Time/Dale Permit Used,. Data POTVJ name antl NPDES permit Number) 10:00AM 17/03/14 16/0425 Cane Resistofiex Ent Timalnate Permit Expiation Date 1 Quality. Way Marion NC 28752 11:50AM 17/03/14 20107/31 Name(s) of0naite Representative(s)/Titles(spPhone and Fax Nu ater(s) Other Facility Data 111 Name, Address of Responsible OaicialfritlelPhone and Fax Number 'Marvnr dsacak,l Qusllry Way Marion NC 2675&/62FPF08BB16287249469 Consorted yea Section C: Areas Evaluated During Inspection (Check only those areas evaluated) .®.Permit ,.,,....... ..,..,..® Operations & Maintenance ® Records/Repods ®Self -Monitoring. Program Facility Site Review EPouenVReceiving Waters Section D: Summary of Finding/Comments, (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Narrate) and S19nature(s) of lnapectortal Agency/Offce/Phone and Fax Numbers Date rl Daniel J Boss r5 ARO WQ//828-296-455B/ 3/zt 8A7 Mikal Willmer Moat ARO WQ//820-2e6-4606/ ' act- ka Signatursof Mari-a�ease�WA Reviewer Agency/Otflce/Phone and Fax Numbers C Date 3I G�\�� Zof EPA Farm 3580-3 (Rev B-e4) Pavioua etliliona are obsolete. Pagelf 1 NPDES yrlmako, Inspection Type (Cont.) 1 31 NCG500616 I11 12 19103119 17 19 1,.1 Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary) I (Dan Boss) and Mika] Wilmer conducted a Compliance Evaluation Inspection at Crane-Resistoflex in Marion, NC on 3/14/2017. James Freeman guided us through the facility during the inspection. Resistoflex staff indicated that the non -contact cooling water system has been replaced by chillers which do not discharge. The boiler blowdown water is now discharged to the Marion sewer system. Looking over their test results performed by Pace Analytical, it was clear that Resistoflex was still discharging water into the outfalls. Most of the effluent tests for Total Residual Chlorine exceeded the 50 micrograms/L compliance limit. According to Mr. Freeman, the only discharges that they have to the ouffalls besides storm water comes from hydrostatic testing of pipes and contact cooling water. The wastewater from these systems needs to be plumbed to the Marion sewer or Crane-Resistoflex needs to apply for an Individual Wastewater NPDES Permit. Contact the City of Marion sanitary sewer staff regarding the discharge of this additional water to their system. Page# 2 Permit: NCG500616 Inspection Date: 03I142017 Owner -Facility: Omne lhoistollex Inspection Type: Compliance Evelualion Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Isthe facility as described in the permit? ❑ E ❑ ❑ # Are there any special conditions for the permit? ❑. ❑ M ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Permit NCG500616 applies to non -contact cooling water, which is a different type of discharge than what is being currently discharged. Operations &Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process. control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ 0 ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment De -chlorination Yes No NA NE Type of system ? Tablet Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ 0 ❑ Is storage appropriate for cylinders? ❑ ❑ 0 ❑ #Is de,chlorination.substWora,stored awayfrom.chlonrie containers? .. ., -.:;-. ❑,.0,.:.® ❑..: Comment: Are the tablets the proper size and type? ❑ ❑ M ❑ Are tablet de -chlorinator; operational? ❑ ❑ 0 ❑ Number of tubes in use? 0 Comment: dechlorinator is at outfall #4, which is not in use Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? M ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? 0 ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Pagest 3 Permit NCG500816 Dioner.Fadllly: Crenaeesietcilex Inspection Dale: 0311412017 Inspection Type: Compliance Evolualion Effluent Sampling Yes No NA NE Is sample collected below all treatment units? ❑ ❑ 0 ❑ Is proper volume collected? - ❑ ❑ 0 ❑ Is the tubing clean? ❑ ❑ ❑ # Is proper temperature set. for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type M ❑ ❑ ❑ representative)? Comment: See Summita Upstream I Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and M ❑ ❑ ❑ sampling location)? Comment: Page# 4 Client: C �9tic Date: Time on Site: Jos Z) to. 1r10 Time a Site ua�� pH >,� Tmp (>,S p IQ Y ( pL.. 34-1 } r2 O JSOJ OO5 St LON Q2o9 p C9 o✓ D '� N:,n ITEMN e Jim, m yY i.,, Ll ®y yy a g " A BPMPLE NPEIO.ORAa aCOMP) ' ` o m Oj T, o a� it BS MPLE TEMP AT COMMON p' C < C� C. P, #OF CONTAINERS 0 Un mnrved Q r HESO< HNO, I'9 HCICI id 7 I N.OH i tl i Nes93Oe $Y3 �`ua. d?76si$�il' -.p«-��gw a � o T. o Ws my M •C Raplepplcnlonaa(YM) ��. Gimp 8mletl Cooler 'g (YIN) z f MN) — 6 v0cumem:Revlsed:June2D, Pace Analytical Services, Inc. Document Name:2013 2225 Riverside Drive Asheville NO .Field Blank Gal Form Rage 1 of 1 T Document NoPhone.828.284.Ti18 .: I Igsulny pu{hn�Bt>a;. Client: Date: ' /r1/ / 7 - / Time on Site: to Time Site PH,. 7mP Flow TRC Other 13a UPsti:r� w 711 16� 3 HD 1331 �) rA �r 33 1 �� 31 zS 1338 3 Page 10 of 10 DocumentRevised: June 20, pace Analytical Services, Ina. Document Name: 2P13 - 2226 Riverside Drive Asheville NO ZC841 1G1 AVL Field Blank Cal Form Pagel of Document No.: ISSumgAythorltleS. Phone:828.264.7176 - F-AVL-F-007-rev.00- Pace Asheville Quality 0FR,, Client: CC1gNe KcJ/J/`ter Date: Time on Site: Af ;- to L Time Site PH Trap Flow TRC Other SYE4" b. Lor.: (SO JOw•"S%.toq ., - �,% LJ'; L D w Low Fw✓ �• LT (� CeF.Hn �A 3J Q LoW ��Ow, �aW eoe� eeaen is l� 00-3 6,2 %Srf M �cf-0 I� DpI 5 IAA �C7 UGC (900 ��«� IIYN STl MLI '�✓ O O u If - (90 40 IS/D _ /6ao A Document Bevlsed:June 20, pace AnaNMicel SerWces, Inc. +mo�nwa�t Document Name: 2013 a4Yl7iI[�� AV L Field Blank Cal Form 2?25 Flivetside Drive Asheville NC Pa@e lof3. Document No.: Issui A ee,.a.�e.;, Phene:828.254.7178 . Cllent: 39 Date: L" 1 Z Time on Site: &0 to S pS-: - �Q)�„rr RrtBa Client: Document Name: AVL Field Blank Cel Form Document No.: F-AVL-F-007-mv.0o Time on Site: Document Revl3ad:JUne;O, 2013 page Iof 1. Issuing Authorities,, Pace Asheville Qualitybffice. Date: _ to pace Analytical Services, Inc. 2225 Riverside Drive Asheville NO - - Phcne:828,254.717e Time Site pH Tmp Flow TRC Other 13a, 1" 7, a IS-- 3 1b 11 D ) 33 J WsY :;A 7133 I 13y7 Ana T 3J a vS �33-K 1/3 4(6ph, a3 Document Revlsedaune Qq, pace Analytical SeMo'e Inc. ,7 Document Name: zg13 ' 2225 Riverside Drivb Asheville NC �M���/y AVL FIeId Blank Cal Form .page loft Doeprciom Na:: Issumv'a eh,.asie... _ Phone828.264.71,6 Client— (QF1 Pate: Time on Site: /��ito '✓� �J S� Time site pH T mp Flow TRC Other l� urn 7 0 /.T 00 1 �30 °� %o 1�,2 scrr 112 Lqa✓ . C�f_99 005 7/ Is,F aboy, So Div w ?0rov 2 7AVL Document Revised: June 20, Pace Analytical Services, Inc. cument Name: ` 2013 2225 Riverside Drive Asheville NO eld Blank Cal Form Page 1ofI Document No.: Issuing Authorities) Phone:828.254.7176 Client: ///L V/�C Date: L7-1/, rime on site: 3z-'o to -...19,36 Time Site pH Tmp Flow TRC Other l9 to MPoTE I(o,-7 ,J g qtS WJJ S—EA L.b q ib,g al 7.c, /g,y c/ h, S5 LJ 6 / M 14G1` Document Name: AVL Field Blank Cal Form Document Revlsed:June 20, 2013 Pago loft pace Analytical Services,, Inc. 2225 Riveralde Drive Ashavllla NC - Document No.: IssUide Authnr r�-.. Phone:828.254.7178 Client: k),, Date: Q-to-j4 Time on Site: IDS to 125 o ATea Document Name: Document No.: Document Revised June 20,` 2013 Client: Lnn Date: Time on Site: 13a6 to Pace Analytical Services, Inc. 2226 Riverside Drive Asheville NO Phone:828.264.7176 Time Site pH Tmp Flow TRC Other �39� JSi 7,03 %I5 126 I 5 90 13s0 CD3 7DI/ 2S.1 Ak 17 - -- - _ A10 F✓�w i Document Name: Document No.: Document Revised: June 20, 2013 page 1 of 1 Client: Mn1t Date: q- Ici--+ Time on Site: la�oO to I Ja Pace Analytical SeNcee Inc. 2225 Riverside Ddee Asheville NC Phone:828.254.7176 Time Site pH Tmp Flow TRC Other a JJO Ww C2 -- 1 s DC) 12 17 Client: an Date: O-1 b Time on Site: 000 to is s Time Site pH Tmp PC sI s 6.G �,I,l dD 5 a I iNOL)STerAh b l� a,1, 4 1 5 q 1510 a.9 s 15, In' -2Lo a03'' 'I. 1 3 i 8 3 2 jd y '— "' a 96 600 Document Name: AVL Fieltl Docume:t Revised: Jtlne 201 $013 pace Anaoloal Servlcas, Inc. 2225 Rrversitle Drive Asheville Blank cal For Pagelofl NC Document No.: FAVL-F007-rev.00 � `- Issuing Aothorlt(et Pace Ashey�IlA gVality l)f[ice Phone;628.264.7176 - Client,- F I ArJ Date: - Time on Site: I e5Y to U 06 Time Site pN Trap Floe! 7RC Other ' Notj 17a,o Do�j Kf 7,iI aI.I D 6 3 ?.o aa.I % lam 5A5h+ly Yb�d 113, u Document Name: DOcument Revised: Ju'pego, pace Analylloal Sarvlces, Inc. - n13 AA Field Blank Cal . FoPage rm 2225 Riverside DfNe Asheville No ' Document No, Phone:82U64.7176 F-AVLF-007-rev.00 .Anjhg Authorft7A$: - Pace Asheyille quality ptflw. Client:. I 14 r)e 2 Date: Tfine on Site• 1,3x tD )3S'S Document Revised: June 20, )ocument Name: - Pace Analytical Services, Inc. 2013 Field Blank Cal Form 2226 Riverside Drive Asheville NC Page 1 of1 Document No:: Issuing Authorities Phone:828.264.717O Client: iOan Date: Time on Site: % y0 to a� Time Site pH Tmp Flow TRC Other 0 FLO w M Document Revised: June 20,-I pace Analytical Services, Inc. )ocument Name: 2013 2225 Riverside Drive Asheville NO Field Blank Cai Form Page 1 of 1 Phcne:828.254.7178 Document No.: - Issuing Authorities: Coient: ,__I ��Date: %/ Time on Site: ly/ b to Time Site pH Tmp Flow TRC Other i, I Sa Ly - -- ✓vd �� Client: In t Date: 9-146 Time on Site: /33n to SiteTmp �9[, �.j i� 5 / ,�j 36 M-1 a `I 6 � Docuhlerh Revised: June 20, Pace Analytical Services, Inc. Document Name:- , AVL Field Blank Cal Form 2013 2225 Riverside Drive Ashevllle NO Page l of -' Document No.: I� Phooe{828.254.7178 F-AVL-F-007-revMulgAuthontle;;,00 Pate Asheville Quall,Ry.9ffics Client: Time on Sit®: /31y to lql,)_ Time Site _ pH Tmp Flow 7RC Other ' 1315` 1P 3�f la,a 3 �a w 6,01 to ,7 ip J4 12�a'3 003 (e.act Ut tlGfio 0 Document RevisedJyp]20, Document Name: 2013AVLFieldBlankCalForm Pa eIof1 Document No.: IssmngAuthontiesF-AW-F007-reao0 PaceASheVilleQuality D Client: Pate: S %c Time on Site: /// D to / Pace Analytical Services, Inc. 2225 Riversid. Drive Ashavllle NO Phone:828.264.7176 Document Revised: June. 20, Document Name: Pace Analytical Services, Inc, 2013 - . Field Blank Cal Form 2225 Riverside Drive Asheville NO Pagel Of Document No.: Issume Authorltle_c Phone:828.254.7170 Client: lire 7 s Date:/j' /I' i3as Time on Site: _IfM_ to N00 &tkit-114 Time Site pH Tmp Flow TRC Other l337' U10 7-N ao X S Bala Iwr�ele� 2 otJtJ %5� Ra,� t3`/S 003 I 140 a 2 13g7 Afow CRANE July 26, 2013 AUG - 1 2013 mvQ/Surrece weer Prawflon Section Ms. Linda S. Wiggs NCDENR DWQ Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Reference: Compliance Inspection Report Response CRANE Resistoflex Marion, North Carolina Wastewater General Permit NCG500616 Dear Ms. Wiggs CRANE Resistoflex respectfully submits this response as required by your Compliance Sampling Inspection Report of June 6, 2013. Your report and its referenced site inspection on. May 1, 2013, found CRANE needing to address certain items regarding sampling of wastewater discharges according to the current permit standards and to initiate a response outlining actions CRANE plans to take to obtain and maintain compliance with the wastewater guidelines. CRANE has taken immediate steps to rectify this situation. Weekly sampling was initiated with Pace Labs and Klienfelder Environmental- an environmental consultant was hired to assist us to meet our compliance requirements Linda Lamb (Senior Professional Engineer) is our contact at Klienfelder. Crane intends to continue weekly sampling to monitor stream health while mitigating measures are being developed. CRANE Resistoflex understands the urgency and seriousness of this situation and appreciates your patience and understanding as we make every effort to resolve the issues. Sampling has been done weekly as you suggested and the results are enclosed. Very truly ours, L � Kelly Daggett Manufacturing Engineering Manager Enclosure: Wastewater Sampling Results Summary 12r1NE Resistoflex One Quality Way Marion, NC 28752 t 000 CALLON'PROYAA`ESTORA(ii (MOTOR FUEL) I I O ' o oLL L - UW cu a �4 I I N L T c C �W � G � W ASI L s1mv 0(V1"(c wv N Iv.)DIIJ-111 (Exhibit 6.2) Revision L Nd3li� 3: PROC NAME/FOLDER: CON'I ENGENCY PLAN & EMERGENCY /EIIS DATE PRINTED 03/08/17 �170Analytical' awxhhoaa a.om March 10, 2017 Mr. Jerry Freeman Crane Energy 1 Quality Way of 70W Marion, NC 28752 RE: Project: Residual Chlorine 3/9 Pace Project No.: 92332908 Pace Analyucal8enippe, LLa 2225 Rlveraide Dc Asheville, No 28804 (828)264-7176 Dear Mr. Freeman: Enclosed are the analytical results for sample(s) received by the laboratory on March 09, 2017. The results relate only to the samples included in this report. Results reported herein conform to the most current, applicable TNI/NELAC standards and the laboratory's Quality Assurance Manual, where applicable, unless otherwise noted in the body of the report. If you have any questions concerning this report, please feel free to contact me. Sincerely, Chris Derouen christopher.derouen@pacelabs.com (704)875-9092 Project Manager Enclosures cc: Manny Mo)ca, Crane Reslstoflez REPORT OF LABORATORY ANALYSIS This report shell not be repnodti thcepfm full, wIthcutihe wntsh consent of Pace AnalyBcal Services, LLC. Page 1 of 10 ceAnalj&cal a wrw.pacelate. CERTIFICATIONS Project: Residual Chlorine 319 Pace Project No.: 92332908 Charlotte Certification IDs Pace Analytical Services, LLC 2225 Riverside Or. Asheville, NC 28804 (028)254-]1]6 9800 Kincey Ave. Ste 100, Hunteraville, NC 28078 South Carolina Certification#: 99006001 North Carolina Drinking Water Certification#: 37706 FlofltlaMELAP Certification#: E87627 North Carolina Field Services Certifca8on#: 5342 Kentucky USTCertification#:84 North Carolina Wastewater Certification#:12 YrginiaNELAP Certification#: 460221 REPORT OF LABORATORY ANALYSIS This rep it shall not be reproduc d, except In full, without the written consent of Pace Analytical Services, LLG Page 2 of 10 Pace Analytical Services, LLC aceAnalyticatAsheville. ® 2225 RNC 28 ee04 NC 4 xmw.aKeb5?ePn. (825)254-]1]8 ANALYTICAL RESULTS Project: Residual Chlorine 319 Paces Project No.: 92332908 Sample: DOWNSTREAM Lab ID: 92332908001 Collected: 03/0911713:31 Received: 03109/1715:08 Matrlx:Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Field Data Analytical Method Collected By Bart 1 03/09/17 1331 FlUpalrlck Collected Dale 319/17 1 03109/17 1331 Collected Time 13:31 1 03/09/1713:31 Field pH 7.33 Std. Units 0.10 1 0310911713:31 Field Temperature 15.7 deg 0.50 1 ON09/1713:31 Chlorine, Total Residual 26 mg/L 0.050 1 0310911713:31 ]]82-50-5 REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, except In full, Date: 03110/201711:45 AM without the written consent of Pace Analytical Services LLC. Page 3 of 10 Pace Analytical Service,LLC aceAnaiytical ® gahevllle, NC s RivMC 28 Dr. 29904 vissoafeaxmm: (e2e)254a17e ANALYTICAL RESULTS Project: Residual Chlorine 319 Pace Project No.: 92332908 Sample: UPSTREAM Lab ID: 92332908002 Collected : 03/0911713:24 Received: 03109/1715:08 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Plaid Data Analytical Method Collected By Bart 1 ON09117 1324 Fitrpatrlck Collected Dale 3/9117 1 03109/171324 Collected Time 13:24 1 03/09/17 13:24 Field pH 7.11 Sol Units 0.10 1 03109/171324 Field Temperature 15.3 deg 0.50 1 03109/1713:24 Chlorine, Total Residual 110 mg/L 0.050 1 03/09/17 13:24 7782-50-5 REPORT OF LABORATORY ANALYSIS This report shall not be repmdumd, except in full, Date: 03/10/201711:45 AM without the written consent of Pace Analytical Servlcea,LLC. Page 4 of 10 aceAnalytical wsw.pecaam. ANALYTICAL RESULTS Pace Analytical Sts icee, LLC 2225 Rlverelde Or. Asheville, NO 28ep4 (821 ProlecO Residual Chlorine 319 Pace Project No.: 92332908 Sent 002 "bill 92332908003 Collected 03/091171347 Received 031091171508 Matrix: Water Parameters Results Units Flow Monitoring Data Doll Trusts) Flow Field Data Collected By Collected Date Collected Time Field pH Field Temperature Chlorine, Total Residual Dale: 03110/201711:45 AM Analytical Method: 319/17 13:47 cl GPM Analytical Method: Bart Fitzpatrick 319117 13:47 7.31 Sid. Units 10.3 deg C 85 mg/L OF Prepared Analyzed CAS No. Qual 03109/1713:47 03109/1713:47 03109/1713:47 03109/1713:47 1 0 TO/1713:47 1 03/0911713:47 0.10 1 03109/1713:47 0.50 1 03/0911713:47 0.050 1 0310911713:47 7782-50-5 REPORT OF LABORATORY ANALYSIS This report shall not he reproduced except in full, without the written consent of Pace Analytical Services LLC. Page 5 of 10 Pace Analytical Services, LLC aceAnaiytical ® NG 2225 Riverside 0c Aahaville, NC 2aed4 .! mlp6e.wm (929)254-]1]6 ANALYTICAL RESULTS Project Residual Chlorine 3/9 Pace Project No.: 92332908 Sample: 003 Lab ID: 92332908004 Collected: 03/0911713:38 Received: 03/09/1715:08 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Dual Flow Monitoring Data Analytical Method Date(s) 3/9117 1 03/0911713:38 Times) 13:38 1 0310911713:38 Flow <1 GPM 1 03/09117 13:38 Field Data Analytical Method: Collected By Bart 1 ON0911713:38 Fitzpatrick Collected Date 3MI17 1 ON09/1 ] 13:38 Collected Time 13:38 1 03/0911713:38 Field pH 7.13 Sid. Units 0.10 1 ON09117 13:38 Field Temperature 12.8 deg C 0.50 1 03/09/17 13:38 Chlorine, Total Residual 323 mull 0,050 1 03/09/17 13:38 7782-50-5 REPORT OF LABORATORY ANALYSIS This report shall not be repredowd. except In full, Date: 0311 0/201 7 11:45 AM without the carmen consent of Pace Ana t...I Services,LLC Page 6 of 10 �aceAnalytical' vmttPaEBIBSAWn. QUALIFIERS Project: Residual Chlorine 319 Pace Project No.: 92332908 DEFINITIONS DF - Dilution Factor, if reported, represents the factor applied to the reported data due to dilution of the sample aliquot. ND - Not Detected at or above adjusted reporting limit. J - Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. Pace Analyllcal Services, LLe 2225 Riversldo or. Asheville, NC 28804 (829)2544176 MDL-Adjusted Method Detection Limit. POL- Practical Culmination Limit. RL- Reporting Limit. S - Surrogate 1,2-Dlphenylhydra2lne decomposes to and cannot be separated from A2obens ere using Method 8270. The result for each analyte is a combined concentration. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate % recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) MS(D) - Matrix Spike (Duplicate) CUP - Sample Duplicate RPD - Relative Percent Difference NC - Not Calculable. SG - Silica Gel - Clean -Up U - Indicates the compound was analyzed for, but not detected. Acid armoriatlon may not be appropriate for 2 Chloroethylvinyl ether. A separate vial preserved to a pH of 4-5 is recommended in SW846 Chapter 4 for the analysis of Acrolein and Acrylonitrde by EPA Method 8260. N-Nitrosodiphenylamine decona s and cannot be separated from Dipherylamine using Method 8270. The result reported for each analyte Is a combined concentration. Pace Analytical Is TN accredited. Contact your Pace PM for the current list of accredited all TNI-The NELAC Institute. LABORATORIES PASI-C Pace Analytical Services - Charlotte REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 031101201711:45 AM without the whom consent of PaceAnalytical Services, LLC. Page 7 of 10 aceAnalXical a'h*'ea'e6smn QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: Residual Chlorine 319 Pace Project No.: 92332908 Lab ID Sample ID 92332908003 002 92332908004 003 92332908001 DOWNSTREAM 92332908002 UPSTREAM 92332908003 002 92332908004 003 Date: 03/10/2017 11:45 AM Pace Analytical Sell LLC 2225 Riveraitle D, Asheville, NC 28804 (828)254-0178 OC Batch Method OC Batch Analytical Method REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analy8ca15eMoss, LLC. Analytical Balch Page 8 of 10 l�aceAnalytical� CHAIN -OF -CUSTODY / Analytical Request Document. The Clwewf-asbEy a a LE L DOCUMENT NI Waved bHtls MUM be MUMIMetl a¢uwley. •......_. Page: aF 0 SeclionA Se[tianB StttionG R 1945796 Re uiewaicMLWmakc, RecabcbRgMlMmre4m: Ineavom atim:. ratlress: DWVTa Co., Mane:: REGULATORY AGENCY nffi' r NPDES (- GROUND WATER r DRINKING WATER r UST r RGRA r OTHER EMUITo: Wrclum WCaINP:: .. MUM. .. F Nemw: Pae PAi°<s SU. Locauon wrap: STATE: Repuesled OueaMMIATu: PUg Naftbv, PaazPMbz ..... Regbacled Analysis Eiltebad (YIN) Seca.D Mabi¢CWC - y z UmWYa -UlMo.mvfn. o COLLECTED PreseryeGvas - wae. Dw u z �� va We a ca.�vre p . ,A ONSaftl SAMPLE ID- a' Iaz 55mple IDa MNES BEUNMUE Timm TS O E 4 M p ONee aT F F `�f O 6 S m a z a a a s-33z o� a v.TT a 2 2 S Z Z E O 4: w Pace. Project NOJLab I.D. I (AAr x 13y"T:. A 3 S" 33 dX 6D-.. s P WO#:92332908 320111111N 11111 9I2332898 a A. a la ADDMNALco41NQ RAIN4VI ED.IA4Afl . DAM : T1/E ACDEPTEaaY/APHLNDON DATE T16E abr CcUbmoNs ORIGINALSANPLEItNAYEANDSIGNATURE PRINTNameafSNdPLER. rtf '+riGK t. - DATE51geG 96HATUREW SAMPLER' 1MMmpml. D3'01'17 p� No�=:sv�o�rPw:Ivonrwerca¢epargPa¢'sNLT30 �rwemm�mm,.ab av�ma ml�a� �.ssP=e�miamre„�s'�w.a,am��aaa. c-au-oosore..or.lsnarzom Weaver, Charles / From: Weaver, Charles Sent: Monday, April 25, 2016 10:56 AM To: -'kdaggett@resistoflex.com';'rpagel@resistoflex.com' Cc: 'rpagels@resistoflex.com' Subject: renewal of NCG500616 / Crane Resistoflex Attachments: Technical Bulletin - NCG500000 2015.doc; NCG50 Final 093015.pdf Importance: High Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any previous versions of the General Permit and use this version until further notice. You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable. Thank you for your patience during the longer -than -expected renewal period. If you have any questions about this matter, simply reply to this message. Charles H. Weaver Environmental Specialist N.C. Division of Water Resources N.C. Department of Environmental Quality 919-607-6391 charles.weaverancdenr.00v (physical address) 512 North Salisbury Street, Raleigh, INC 27604 (mailing address) 1617 Mail Service Center, Raleigh, NC 27699-1617 '^Nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Ul CHIVEDINCULNRIDWR MAY 1.2,H16 f %r 7... alnr tlsion of YJ icr Hesourcea MOORI I,., MAY 17 2016 Water Quality Rnpional Operations amp North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary May 7, 2014 Kelly Daggett Crane Resistoflex 1 Quality Way Marion NC 28752 SUBJECT: Compliance Evaluation Inspection Crane Resistoflex Permit No: NCG500616 McDowell County Dear Mr. Daggett: On April 16, 2014, I conducted a follow up Compliance Evaluation Inspection at the above mentioned facility. You were present for the inspection. The facility appeared to be in compliance with permit NCG500616. You mentioned that you hoped to have your cooling/recycling system in place by the end of this summer which should cease your wastewater discharge. Please keep me posted on that progress. Please refer to the enclosed inspection report for otyservatlons and comments. If you or your staff have any -- questions, please calf me at 828-296-4500. Sincerely, Linda Wiggs Environmental Senior Specialist Asheville Regional Office Eno. Inspection Report cc: MSC 1617-Central Files -Basement `. Asheville Files G:\WR\WQ\McDowell\Wmste er\G..ere CG 50\G1ane Ruut0Hex\CEI.Apnl2014.doc Water Quality Regional Operations - Asheville Regional Office 2090 U.S. Highway 70, Swannanoa, hi Carolina 28778 Phone: 828-2964500 FAX 828-299-7043 Internet http:11poealmochumoig(webA4 An Equal OppuaunitylAf nmatilm Actlen Employer United Slates Environmental Profedon Agency Form Approved. EPA P/ashington, D.C. M460 OMB No. 2040-0057 .Waterisnce -.... Approval expires 8-31-98-_^.. Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type i J 2 Us 31 NCG500616 11 121 W04/16 17 18UC 19J 20 Remks 21IIIIJill IIIIIIII11 IIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 DA -------------Reserved------------ 67I I69 70U 71U 72U, 73UJ74 75I I I I I I I I80 L Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include EntryTime/Date Permit Effective Data POND name and NPDES permit Number) Crepe Resistoflex 02.30 PM 14/04/16 12/OB101 Exit Time/Date Permit Expiration Date 10uality Way Marion NC 28752 04:00 PM 14/04/16 15/07/31 Name(s) of Omits Representative(su-fitlea(ayPhone and Fax Numbers) Other Facility Data /// Name, Address of Responsible Officialf I-We/Phone and Fax Number Contested Marvin L Hancockj Duality Way March NC 2875211828-724-4000/8287249469 Vea -Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Operations & Maintenance 0 Records/Reports E Self-Mcnitodng Program 0 Facility Site Review EHluenVReceiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Linda S Wigga�Pw ARO WO//828-2964500 Ext4653/ Signature of Management O A Reveserle Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mWtley Inspection Type (cont.) 1 3I, '. NCG600616 I11, 12I 14/04/16 117 18I I _ _ . _...... . Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklistsas necessary) Met with Kelly Daggett; we walked most of the site and went over paperwork. Mr. Daggett expects to cease discharging to the stream later this year once he installs his coolers and recycling system. We reviewed the sample results from Pace Analytical and they appeared to be compliant. There were however, two data points that were questionable. The inspector has inquired with Pace regarding these results. Mark Swann commented he reports in ug/Lon his field sheet, but the lab report lists mg/I. Pace Analytical will fix the units and send amended reports to Crane Resistoflex. Page# 2 Permit: NCG600616 _. Inspection Date: 0411612014 Owner -Facility: Crane Resistoflex ....- Inspection Type:, Compllance.Eveluaticn. Operations & Maintenance Yea No NA NE Is the plant generally clean with acceptable housekeeping? In 0 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge IS 0 0 ❑ Judge, and other that are applicable? Comment: The grounds and the hazardous waste area were more organized this visit (the Germany Plant materials are gone). The hazardous waste storage area has crumbling asphalt along the side slope which will be fixed as required by Spring Allen (Hazardous Waste Section). Mark Swann (Pace Analytical) is checking chlorine, pH and temperature 2/month at all 3 outfalls and upstream/downstream locations. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ 0 0 ■ Are the receiving water free of foam other than trace amounts and other debris? ■ 0 0 ❑ If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ 0 Comment: Access to all outfalls needs to be maintained. All outfalls were not observed. The outfall associated with #4 by the tablet unit was observed. De -chlorination Yes No NA NE Type of system? Tablet Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ 0 ■ ❑ Is storage appropriate for cylinders? ❑ 0 ■ 0 # Is de-chlormation substance stored away from chlorine containers? 0 0 0 0 Comment: Are the tablets the proper size and type? ■ ❑ 0 0 Are tablet de -chlorinators operational? ■ 0 0 0 Number of tubes in use? 4 Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? [IDS ❑ Is sample collected below all treatment units? ■ 0 0 0 Is proper volume collected? 0 0 ■ 0 Is the tubing clean? ❑ 0 ■ 0 # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ 0 ■ ❑ Page# 3 Permit: NCG500m6 Owner -Facility: Crane Resistoftex .Inspection Date:.. 041162014 Inspection Type Compliance Evalualion. Effluent Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ 11 0 Comment: Contractor (Mark Swann) is checking below the tablet dechiorinator, upstream and downstream in the receiving stream twice a month for TRC, pH and temperature. Page# 4 United Slates Environmental Poll Agency Fonn proved. Washington, D.C. EPA .2040-0057 Approval expires 8-31-98 Section A: National Date System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 LM1 2 IU 31 NCG500616 11 121 14/04/03 17 1BJ 19IUI 20I J 21IIIIIIIIIIIIIIIIIIIIIIRemIIIIIIIIIIIIIIIII111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 31 CA —--------------------- Reserved ---- ----------------- 711 I 721 NI 731 1J 174 75I I I I I8o 67I I69 701J li LL Section B: Facilityy Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Crane Resistoflex 03:00 PM 14/04/03 12/08/01 Exit Time/Date Permit Expiration Date 1 Quality Way Marion NO 28752 04:00 PM 14/04/03 15/07/31 Names) of Onsite Representative(s)/Titles(syPhone and Fax Numbers) Other Facility Data /// Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Marvin L Hal 1 Quality Way Marlon NO 28752/1828-724-4000/8287249469 Na Section C: Areas Evaluated During Inspection Check only those areas evaluated) Operations & Maintenance 0 Records/Reports E Self -Monitoring Program 0 Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) and Signal of Inspectors) Agency/Office/Phone and Fax Numbers Data Lind. S Wiggs ARO WQ//828-296-4500 Ext.4653/ Signature of Management QA Reviewer Agency/Office/Phone and Fax Numbers Data EPA Farm 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type i 3I NCG500616 I11 121 14/04/03 I17 18 a Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary) x l/sVr/��l , �I Page # 2 Permit: NCG500616 Date: 0410MG14 Owner -Facility: Crane Resistonex Inspection Type: Compliance Evaluation Operations$ Maintenance 4)a, tr,P Sif(11R-All - t/ l.`�(/� i Yes No A NE Is the plant generally clean with acceptable housekeeping? D 0 D ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge 0 [I 0 0 Judge, and other that are applicable? , �- `0I� N yy C- �- �m�� Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ 0 D ❑ Are the receiving water free of foam other than beep amounts and other debris? Y ❑ 0 0 ❑ If effluent (diffuser pipes are required) are they operating properly? q/ ❑ 0 [I Comment: De -chlorination Yes No NA NE ////// Type of system ? /r Is the feed ratio proportional to chlorine amount (1 to 1)? Ny-r ❑ D 0 0 Is storage appropriate for cylinders? 1,AA D D 0 0 # Is de -chlorination substance stored away from chlorine containers? ❑ 0 0 0 Comment: 1 , Are the tablets the proper size and type? V [I 0 0 Are tablet de -chlorinators operational?� 0 0 D ❑ Number of tubes in use? 91 Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? r4 0 0 0 0 Is sample collected below all treatment units?� 7 6/D "4-W ! ❑ L 0 ❑ Is proper volume collected? Ai'A D 0 0 0 Is the tubing clean? NA 0 Cl 0 0 # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?�j/jj D 0 0 ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ❑ 0 0 ❑ Comment: Page # 3 ,xAnalytical see,aceleni. April 11, 2014 Mr. Jerry Freeman Crane Energy 1 Quality Way of 70W Marion, NC 28752 RE: Project: OUTFALLS 417 Pace Project No.: 92196336 Pace Analytical services, Inc. 2225 Riverside Dr. Asheville, NC M804 (028)254-7176 Dear Mr. Freeman: Enclosed are the analytical results for sample(s) received by the laboratory on April 08, 2014. The results relate only to the samples Included in this report. Results reported herein conform to the most current TNI standards and the laboratory's Quality Assurance Manual, where applicable, unless otherwise noted in the body of the report. Analyses were performed at the Pace Analytical Services location indicated on the sample analyte page for analysis unless otherwise footnoted. If you have any questions concerning this report, please feel free to contact me. Sincerely, 4— Chris Derouen christopher.demuen@pacelabs.com Project Manager Enclosures cc: Kelly Daggett, Crene Resistofiex REPORT OF LABORATORY ANALYSIS This report shall not be reproduces, except In roll, 6' without UUe wdsen consent of Pace Analytical services, Inc.. Page I of 5 .aAnalytical ..Peopfabo m CERTIFICATIONS Project: OUTFALLS 417 Pace Project No.: 92196336 Pau Analytical Services, Inc. 2225 fuwanae Dr. Asheville, NC 28804 (828)254-7176 Charlotte Certification ID. 9800 Kincey, Ave. Ste 100, Hunteraville, NC 28078 FloridaINEI.AP Certification #: E87627 North Carolina Drinking Water Certification #: 37700 Kentucky UST Certification #: 84 North Carolina Field Services Certification #: 5342 West Vlrgals Certific»8on #: 357 North Caroline Wastewater Certification #:12 VlrglnleNELAP Certification #: 460221 South Carolina Cetification #: 99006001 REPORT OF LABORATORY ANALYSIS This report shell not be reppaduceb, except in full. wWout the wrlaen wnsent of Paco Analytical Services,Inc.. Page 2 of 5 .ceMalyticala actemadne. QUALITY CONTROL DATA CROSS REFERENCE TABLE Pace Analytical Services, Inc. 2225 RNersIGe Or. Aahevllle, NC 20004 (020)254-7176 Project: OUTFALLS 4/7 Pace Project No.: 92196336 Analytical Lab ID Sample ID QC Batch Method QC Batch Analytical Method Belch 92196336003 002 FLD/ 92196336004 003 FLD/ 92196336005 004 - FLD/ 92196336001 UPSTREAM FLD/ 92196336002 DOWNSTREAM FLD/ 92196336003 002 FLD/ 92196336004 003 FLD/ 92196336005 004 FLD/ REPORT OF LABORATORY ANALYSIS This report shell not be apraeuced, except In full, Date: 04/111201403:02 PM wIhmt he weaen consxl f Pecs Analytical Services,Inc.. Page 3 of CHAIN -OF -CUSTODY / Analytical Request Document CeAIiaI° UGcutiwr.anrc�ws nu5ema�aN•q.16 Aria& �.mm S� 88 . C RP4/J �✓ - I NMn r IF UST r GROUNDWATER RCRA r DRMKINGWATER r�OTHER ITa FL�NaeONV Na: W<e�e R3 00: y--M-1 oa '. � STdTE G- R.e�:�awo.WrwT: rm awmear vy rv°xz ctlonD� xarN � £, _ weer DD.,,i ow - o wmr wr � SdYSobJ 3L SAMPLE ID tl wpio. v WZ 0.el.) ar AR m smogs ms NusreE UNIGGE r Ts o `c Q m ORIGINAL 52. rs WO#:92196336 oiiiimiiiiu1 a2teBaas FILLL-O-02NeV.0T D4cumeM Name: �iK9�l 1ene0 ` Paca AnalyNCal SeMoea, Inc: AVL FIeId Blank Cal Form .pa eyppj,"' 22 ANemlde DMve AsheNlleNo DocpiaeM No:: I tl I A3 j!1$`i4lAihtlfniadry PhM8one;54.7170 " F-AVI.'UF-007 rev.00 PecegheNl�e QiSall i'lfflc0 Time on site: T to (J-,P? Time Site pH Tmp Flow, - TRC Other LT to ao 6,P6 LT S .✓ vrID srrtpa Fw Page 5 of 1 1 Pace Analytical Services, Inc. Pace Analytical Sarvicea, Inc. Pace Analytical Services, Inc. Analytical 205 East Meadow Road -SulteA 2225 Riverside Dr. 9800 Kinsey Ave. Suite 100 Eden, NO 27288 Asheville, NO 28804 Humarsvllle, NO 28078 WAxtacahs L01^ (338)823-8821 (820)254-7176 (704)8769092 ANALYTICAL RESULTS Project: BI-WEEKLYOUTFALLS , Pace Project No.: 92186773 Sample: 004 Lab ID: 92186773005 Collected 01/16114'14:25 Received: 01/16/1415:50 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Dual ace Flow Monitoring Date Analytical Method Dates) 01/16/14 1 01/16/141711 Thai 14:25 1 01/1611417:11 Flow 8 1 01/16/1417:11 Field Dam Analytical Method: Collected By MPS 1 U1116/1417:12 Collected Dale 01/16/14 1 01/16/14 17:12 Callected Time 14:25 1 01/16/1417:12 Field pH 7.6 Std. Units 0.10 1 0111611417:12 Field Temperature 10.9 deg C 0.60 1 01/16/14 17:12 Chlorine, Total Residual 13 mg/L 0.050 1 01/16/1417:12 7782-50-5 REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, except In full, Date: 01/29/2014 01:52 PM without the written consent of Paco Analytical Services,Inc.. Page 7 of 10 aceAnalytical' vmwpxeleee.mm Pace Analytical Services, Inc. 205 Eeet Model Rear - Sun. A Eden, NC 27288 (336)62M921 Pace Analytical Samices, Inc. 2225 Riverside Dr. Asheville, NC 28804 (820)254-]176 ANALYTICAL RESULTS Pace Analytical Services, Inc. 9800 Kin., Ave. Suit. 100 HuntaraAla, NC 28078 (]04)815 9092 Project: BI-WEEKLY OUTFALLS Pace Project No.: 92186773 Sample: 003 Lab ID: 92186703004 Collected: 01/16/1414:15 Received: 01/16/1415:50 Matdx: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Flow Monitoring Data Analytical Method: Date(s) 01/16114 1 01/1611417:08 Times) 14:15 1 01/16/1417 OB Flow 5 1 01/16/1417:08 Field Data Analytical Method: Collected By MPS 1 01/16/1417 09 Collected Data 01116114 1 01/16/14 17:09 Collected Timm 14:15 1 01116/14 17 09 Field pH 6.6 Sol. Units 0.10 1 01/16/1411:09 Field Temperature 12.7 deg C 0.50 1 01116/1417:09 Chlorine, Total Residual LT10 mg/L 0.050 1 01/16/14 17 09 ]]82-50-5 REPORT OF LABORATORY ANALYSIS This report shall not he reproducer, except In full, Date: 01/29/201401:52 PM Without me wrtlen consent of Pace AnalyNwl Services, Inc. Page 6 of 10 �e 205ePeeat Wormy Road1c Buys A Paco Analytical Riverside Dr. Pa 980KInceyAve. Suite had famines, I100 Analytical® Edon, NC 27288 Asheville, NC 28804 Hunteraville, NC 28078 mrxpa441ehe.mm (336)623-8921 (828)254-7176 (704)8769092 ANALYTICAL RESULTS Project: BI-WEEKLYOUTFALLS Pace Project No.: 92166773 Sample: 002 Lab ID: 92186773003 Collected: 01/16/14 14:35 Received: 01116/1415:50 Matrix: Water Parameters, Results Unite Report Limit DF Prepared Analyzed CAS No. Dual Flow Monitoring Data Analytical Method: Dales) 01/16/14 1 01/16/1417:07 Times) 14:35 1 01/16M417:07 Flow 20 1 01/16/14 17:07 Field Data Analytical Method: Collected By MPS 1 0111611417:08 Collected Dale 01/16/14 1 01/16/1417:08 Collected Time 14:35 1 01/16/1417:08 Field pH 7.5 Bad. Units 0.10 1 01/16/1417:08 Field Temperature 9.8 deg C 0.50 1 01/16/1417:08 Chlorine, Total Residual 74 mglL 0.050 1 01116/1417:08 7782-50-5 t REPORT OF LABORATORY ANALYSIS This report shall not be reproduced except In full, Dale: 01129/201401:62 PM without the wMten consent of Pace Analyllcal Services,Inc.. Page 5o/10 Pees Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Samiess, Inc. Malyticala 205 East Meadow Read -SuseA 2225 Riverside Dr. 9800 Klncey Ave. Suite 100 Eden. NC 27288 AsheNlla, NC 28804 Hunderevllle, NC 28078 ewm event. m t3361623-6921 (026)25M7176 (704)075-9092 ANALYTICAL RESULTS Project: BI-WEEnYOUTFALLS Pace Project No.: 92186773 Semple: DOWNSTREAM Parameters Lab 10: 92186773002 Results Units Collected: 01/16/1414:05 Report Limk OF Received: 01/16/1415:50 Matrix: Water Prepared Analyzed CAS No. Oual Field Deb Analytical Method: Collected By MPS 1 01/1611417:06 Collected Date 01/16/14 1 01/1611417:06 Collected Time 14:05 1 01/16/1417:06 Field pH 6.9 Std. Units 0.10 1 01/16/1417:06 Field Temperature 7.8 deg C 0.50 1 01/16/1417:06 Chlorine, Total Residual LT10 mglL 0.050 1 01/16/1417:067782.50-5 () oIit REPORT OF LABORATORY ANALYSIS This report shall not he reproduced, except In Nil, Date: 01/2912014 01:52 PM without the written consent of Pace Analytical services, Inc.. Page 4 of 10 �e Pace Analytical Services, Inc. Pace Analytical Services, Ina. Pace Analytical Servlu&Inc. Analytical 205 East Meadow Road -BearA Eden, NC 27288 2225 Riverside Dr. Asheville, NC 28804 98001(Incey Ave. Sulte100 Hunturn411 , NC 28078 swasum kImeam (330)523A921 (020)254-7176 (704)875-9092 ANALYTICAL RESULTS Project: BI-WEEKLY OUTFALLS Paco Project No.: 92186773 Sample: UPSTREAM Lab ID: 92186773001 Collected: 01/18/1414:00 Received: 01116/141550 Matrix: Water Parameters Results Unite Report Limit DF Prepared Analyzed CAS No. Oual Field Data Analytical Method Collected By MPS 1 Collected Date 01/10114 1 Collected Tons 14:00 1 Field PH 7.0 Bid. Units 0.10 1 Field Temperature 7.0 deg C 0.50 1 Chlorine, Total Residual LT10 mg/L 0.050 1 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except In full, Date: 01129/201401:52 PM without the wrimn consent of Pace AnalyBwl Services, Inc.. 01110/1417:05 0IM6/1417:05 0111611417:05 01116/1417:05 01116/1417:05 01/10/14 17:05 7782-50-5 Page 3 of 10 Pace analytical services, Inc. Pace analytical Services, Inc. Pace Anelyticel Services, Inc. Analytical` 205 East Meadow Road - Suite A 2225 Riverside Dr. 9800 Well Suie 100 Eden, NC 27288 Achavllla, NC 28804 Hunterevllle, NC 20D78 wew.aecusb . (330)623-0921 (828)2547178 (704)875-9092 QUALIFIERS Project: BI-WEEKLYOUTFALLS Pace Project No.: 92186773 DEFINITIONS DF - Dilution Factor, If reported, represents the factor applied to the reported data due to changes In sample preparation, dilution of the sample aliquot, or moisture content. ND - Not Detected at or above adjusted reporting limit. J - Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL- Adjusted Method Detection Limit. PRL - Pace Reporting Limit. RL - Reporting Limit. S - Surrogate 1,2-Diphenylhydrazine(8270 listed Sol decomposed to Azobenzene. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate % recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) MS(D) - Matrix Spike (Duplicate) DUP - Sample Duplicate RPD - Relative Percent Diference NC - Not Calculable. SG - Silica Gel - Clean-up U - Indicates the compound was analyzed for, but not detected. N-Nitrosodlphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each Sol is a combined concentration. Acid presenalmn may not be appropriate for 2-Chloroethylvinyl ether, Styrene, and Vinyl chloride. Pace Analytical is TNI accredited. Contact your Pace PM for the current list of accredited anslytes. TNI -The NELAC Institute. LABORATORIES PASI-C Pace Analytical Services - Charlotte REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, except In full, Date: 01/291201401:52 PM without the written consent of Pace Analytical Services, Inc.. Page 8 Df 10 aceAnalytical` ..'easbacon Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Services, Inc. 205 :net Meadow Road - SulteA 2225 Riverslae Dr. 9800 Klnmy Ave. Suite 100 Eden, NC 27288 A.Innilla, NC 280D4 Huntedille, NC 28078 (330)823.8921 (820)2547176 (704)8754092 QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: BI-WEEKLY OUTFALLS Pace Project No.: 92186773 Lab ID Sample ID 92186773003 002 92186773004 003 92186773005 004 92186713001 UPSTREAM 92186773002 DOWNSTREAM 92186773003 002 92186773004 003 92186773005 004 Date: 01/29/2014 01:52 PM OC Batch Method QC Batch Analytical Method FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ REPORT OF LABORATORY ANALYSIS This .,on shall not be reproduced, except In full, wlihout the written consent of Pace Analytical Services, Inc.. Analytical Batch Page 9 of 10 CHARM -OF -CUSTODY ( Analytical Request Document f. r TaeMe—IFF—. a1. .1-FIF:ENi. A I•ak :v IFFC=muG YcoaTitleca 9Lny. faceAr;a�lyi�ic�al SM r.A B GeetlenU /Z YeSs: I ''.c+"N'SxaT.. REGULATORY AGENCY l' R - oc>bril GRIXNG'NATER 'i- DRNKNG IV.7A - Ifs' RCr-if %UiiER S6F/ E.�rc �"-`x"ppNa- Ebx: `u s:' ax:J• !✓ l O✓'.,"e ¢^9r'c Gi4 Lacrix 5]ATE: xepesCERre WMrTAi: s ROSex 5f , Reques[etl Analysis re Flft (YIN) ix�E,; � CCLECTED Px eaa(rves I I SAMPLE ID w a IMt 69;.1 5R c A Q v f% s=�acsuusraEvxlGUE - ser >I ji 0 a f'O I' F i:pE j ij2 y 1 Paw ProjeU Nei Wb1.O. vGirF . 06 :V 1 Eli 1-117) : aw.—Ii.1A...n �r IHL, 'wct �' 1 L,4 1 G ©c.f2 I}Ifry kI ) a QO3 g I 1 T I I 8 R � ' gpFllglALCpxMFMS GxpVLSXEp BT/gFFYlAl1pN PATE T®tE ACCFPfEp SYIwFPIJTnax pPTE TWE SOMftEC01:df1ptL` GANPLERNAMEANC SIGXATIp1E =_ - 5 ORIGINAL FRwrrwa:msuflxex: /f-, .g2fC //, jc✓P./r _ yi z_�' x s -_ slpxnrulg msAwLER: pwTssgrxe ,_/b. ,c '� NYe4+w19nkee;mtttuTe'9PxarsfR3]-e,?Carcxennax4FCN'4oice C+3stla9FCkmesbe^/inclma moc'rbv.A®fs '�ALLLffiNe.'.W.1SAUy-2W] a I Document Revised June.20,.1 pace Analytical Services, Inc. Document Name: 2013 2225 Riverside Drive Asheville NO .Field Blank Cal Form .. . Document No.: Phone:828.254.7176 Issuing Authorities: Client: C21}a/r Date: Time on Site(6 00 to (>0 J Time Site PH Tmp Flow i' C Other 16 l 4 3O ups44r 00Y- 7.7 77 )0,,— Ot M �3 A LOW tC fAt 3k,�- Sonc oph Document Revised: June. 20,. Pace Analytical Services, Inc Field Blank Cal . Document Name: 2013 Form Page 1 of 1 I - 2225 Riverside Drive Asheville NC i Document No.: Phone:e28.264.7176 Issuing Authorities: -AVL-F-007-rev.00 Pace Asheville quality Office Client. C2 is „IC F ®ate: Time on Site: y i to Time Site pH Tmp Flow TRC Other A" S L,LNr 0,5 S 7E /,{.) lD4Qh Ip C�Hp^ (�aceAnaljftal' sawpssrlms. April 03, 2014 Mr. Jerry Freeman Crane Energy 1 Quality Way of 70W Marion, NC 28752 RE: Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Pece Analyllcel Services, Inc. 2225 Riverside Dr. Asheville, NC 28804 (820)264717e Dear Mr. Freeman: Enclosed are the analytical results for sample(s) received by the laboratory on March 28, 2014,' The results relate only to the samples included in this report. Results reported herein conform to the most current TNI standards and the laboratory's Quality Assurance Manual, where applicable, unless otherwise noted in the body of the report. Analyses were performed at the Pace Analytical Services location indicated on the sample analyte page for analysis unless otherwise footnoted. If you have any questions concerning this report, please feel free to contact me. Sincerely, p � (-- Tabitha M Decal tabitha.dacal@pacelabs.com Project Manager Enclosures cc: Kelly Daggett, Crane Resisiollex REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except In full, go without the written consent of Pace Analytical Services, Inc.. Page 1 of 10 aceAnalytical Project: 01 WEEKLY OUTFALLS Pace Project No.: 92195406 Charlotte CertiOcation 10s 9800 Kincey Ave. She 100, Huntersville, NC 28078 North Carolina Drinking Water Cedl0ca8on #: 37706 North Carolina Field Services Certification #: 5342 North Carollne Wastewater Certification #: 12 South Carolina Certification #: 99006001 CERTIFICATIONS Flodda/NELAP Certification #: E87627 Kentucky UST Certification #: 84 West Virginia Certification A 357 V1rginiaNELAP Certification #: 460221 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except In full, without the written consent of Pace Analytical Servlwa,Inc.. Pace Analytical Services, Inc. 2225 Riverside or. Asheville, NC 28804 (828)2547176 Page 2 of 10 Pace Anelytlaal Undoes, Inc. aceAnalytical ® 2225 Riverside 2Dr. AeM1evllle, NC �'PR'°1e5t'C01n (820)2547176]1]8 ANALYTICAL RESULTS Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Sample: UPSTREAM Lab ID: 92195406001 Collected: 0312711419:40 Received: 03/28/141540 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Field Data Analytical Method Collected By MPS 1 04/03/14 09:09 Collected Data 03/27114 1 04/03/1409:09 Collected Time 12:40 1 04/03/1409:09 Field pH 6.9 Std. Units 0.10 1 04/03/14 09:09 Field Temperature 11.3 deg 0.50 1 04103/1409:09 Appearance SLIGHT 1 04103/1409:09 COLOR Chlorine, Total Residual LT10 mgIL 0.050 1 04/0311409:09 7782-50-5 REPORT OF LABORATORY ANALYSIS This repo".h.11 not be reProduced, except In full, Data: 04/031201403:01 PM wilbouttne wrillan crnaemef Para Analytical Service.,Inc.. Page 3 of 10 aceAnalytical e xw.xpacebN con ANALYTICAL RESULTS Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Sample: DOWNSTREAM Lab ID: 92195406002 Collected: 03/27/1412:50 ReceNed: 03(28/14 Pace Analytical Services, Inc. 2225 RNeralde or. AsheNlle, NC 28804 (029)254-717e Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Field Data Analytical Method: Collected By MPS 1 04/03/14 09:10 Collected Data 03/27/14 1 04/0311409:10 Collected Time 12:50 1 04/03/14 09:10 Field pH 7.0 Std. Units 0.10 1 04/03/14 09:10 Field Temperature 11.3 deg C 0.50 1 04/03/14 09:10 Appearance SLIGHT 1 04/03/1409:10 COLOR Field Residual Chlorine LT10 m9I1- 0.050 1 04/03/1409:10 REPORT OF LABORATORY ANALYSIS This report shall not be repreduced, except In full, Data: 04/031201403:01 PM v40out the Wd9eo consent of Pecs Anelyticel good.a,Inc.. Page 4 of 10 ace Analytical` wrxpsafbae.mm ANALYTICAL RESULTS Pace Analytical Services, Inc. 2225 RNamide Or. Asheville, NO 28004 (828)254-]1]8 Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Sample: 002 Lab ID: 92195406003 Collected: 03/27/1413:10 Received: 03/29/1415:40 Matrix: Water Parameters Results Units Report Limit OF Prepared Analyzed CAS No. Oual Flow Monitoring Data Analytical Method: Dale(s) 03127/14 1 04/03/14 09:11 Time(s) 13:10 1 04103/1409:11 Flow 20 t 04/03/1409: 11 Field Data Analytical Method: Collected By MPS 1 0410311409:10 Collected Date 03/27/14 1 0410311409:10 Collected Time 13:10 1 04/0311409:10 Field pH 7.3 Sid. Units 0.10 1 0410311409:10 Field Temperature 12.5 deg 0.50 1 0410311409:10 Appearance CLEAR 1 04/D311409:10 Chlorine, Total Residual 22 mg/L 0.050 1 04/0311409:10 7102-50-5 REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, sxcapt In full, Data 041031201403:01 PM without the wdaen consent of Pace AnalyBcel Scrams, Inc.. Page 5 of 10 Pace Analytical Services. Inc. ceMa0cal 2225 Riverside or 04 ASM1evllle. NC xww.psxN6sean (920)254-7176-]t]9 ANALYTICAL RESULTS Project: BI WEEKLY OUTFALLS Pace Project No.: 92195400 Sample: 003 Lab ID: 92195406004 Collected: 03127/1412:55 Rewind: 03/2811415:40 Mebiz: Water Parameters Results Units Report Limit DF Flow Monitoring Data Analytical Method: Dennis) 03127/14 1 Tlme(s) 12:55 1 Flow 4 1 Field Data Collected By Collected Data Collected Time Field pH Field Temperature Appearance Chlorine, Total Residual Date: 04/03/2014 03:01 PM Analytical Method: MPS 03127114 12:55 6.8 Sid. Units 14.3 deg C CLEA 255 mg/L )-t7 0.10 0.50 0.050 REPORT OF LABORATORY ANALYSIS This repnrtahall not be mpmdumd, tempt In full, winced the wdetn cor,aarA (Porn Anelyf.l Services, Inc.. Analyzed CAS No. Coal 04/03/14 09:12 04/03/14 09:12 04/03/14 09:12 04/03/14 09:11 04/03/14 09:11 04/03/14 09.11 04/03/14 09:11 04/03114 09:11 04/03/14 0911 : 04/03/14 09:17 Page 6 of 10 aceAnalj6dal wuv.:peadeassm ANALYTICAL RESULTS Pace Analytical Services, Inc. 2225 Rlvernme Dr. Asbevilla, NC 28804 (020)2647176 Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Semple: 004 Lab ID: 92195406005 Collected 03127/1413:00 Received 03/28/1415:40 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Oual Flaw Monitoring Data Analytical Method: Dates) 03127114 1 04/03/14 09:12 Tlmels) 13:00 1 04/03/14 09:12 Flow 6 1 04/03/14 09:12 Field Data Analytical Method: Collected By MPS 1 04/03/14 09:12 Collected Date 03127/14 1 04/0311409:12 Collected Time 13:00 1 04/03/14 09:12 Field pH 7.5 Std. Units 0.10 1 04103/1409:12 Field Tempereture 12.5 deg 0.50 1 04/03/14 09:12 Appearance CLEAR 1 04103/1409:12 Chlorine, Tobal Residual Ii mg/L 0.050 1 04103/1409:12 7782.505 REPORT OF LABORATORY ANALYSIS This report shell not be repacal ,except In full, Date: 04/03/201403:01 PM without the wdlten consent of Pace Analytical SeMces, Inc.. Page 7 of 10 aceAna1j&ca1 eww.pacwss.sam QUALIFIERS Project BI WEEKLY OUTFALLS Pace Project No.: 92195406 DEFINITIONS Pace Analytical Services, Inc. 2225 aversion Dr. -AaheNlle, NC 28804 (028)254-7176 OF - Dilution Factor, if reported, represents the factor applied to the reported data due to changes In sample preparation, dilution of the sample aliquot, or moisture content. NO - Not Detected at or above adjusted reporting limit. J - Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL-AdjustedMethod Detection Limit. PRL- Pace Reporting Limit. RL - Recording Limit. S - Surrogate 1,2-Dlphenylhydrazlne (8270 listed enelyle) decomposes to Azobenzene. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate % recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) Ml - Matrix Spike (Duplicate) DUP - Sample Duplicate RPD - Relative Percent Difference NC - Not Calculable. SG - Silica Gal - Clean -Up U - Indicates the compound was analyzed for, but not detected. N-Nltrosodiphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each analyte i0 a combined concentration. Acid preservation may not be appropriate for 2-Chloroelhylvinyl ether, Styrene, and Vinyl chloride. Pace AnallNical is TNI accredited. Contact your Pace PM for the current list ofaccredited Sul TNI -The NELAC Institute. LABORATORIES PASI-C Pace Analytical Services - Charlotte REPORT OF LABORATORY ANALYSIS This mpad shell not be reproduced, excapt In full, Data :04/031201403:01 PM wimout the written consent of race Analytical services, Inc. Page 8 of 10 aOAnalj6cal wmapeceabs. QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: BI WEEKLY OUTFALLS Pace Project No.: 92195406 Lab ID Sample ID 92195406003 002 92195406004 003 92195406005 004 92195406001 UPSTREAM 92195406002 DOWNSTREAM 92195406003 002 92195406004 003 92195406005 004 Date: 04/03/201403:01 PM QC Batch Method QC Batch FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ FLD/ REPORT OF LABORATORY ANALYSIS This report shall not be repwdu d. except In fNI, w thow the wdtlen consent of Pace Analytical S.M.. Inc. Pen Analytical Services, Inc. 2225 Riverslde Dr. Asheville, NC 28804 (820)2541178 Analytical Method Analytical Batch Page 9 o110 1� CHAIN -OF -CUSTODY / Analytical Request Document Ua!�lb•��AiCal" The>f-Qaslody is a LEGAL DocuMEN. relevamfieltls MW bs m perea 2CG'a¢vmley. :jr% m a Section A Re9ulmd ClienllMmmeu^n' P.aqulred PmluAl�dmmeapn: SeGionC Pe3z. of _ a AMnI'vn; Co^pnY: �l l Imti¢ Infa�metiun: 1697691 RWod To: /i// Y UG Ab]ms: GgyTa s Com�rry Name: �2•E% /V� +9-� REGULATORY AGENCY Lc`45A.✓T G4�af p/i� tlR59' Email T^: F—NPDFS f GROUND WATER r DRINKING WATER I US! r RLRA r OTHER PLone: Fx FurtNae Peer W.: pareayr ' ReWeaLLN Lle Ga@IIAT:/K/� Pmjed Neme: 1L_ it✓T"LL Pm1ecINUMRc ffipJ gee: $Re Laoxon / PV PmAkC Requested Analysis Fixeretl(YJN) b xaMl[ 9ecdo^waa xpulMakntLdomutlm' unrrsn I c c ao0IN `• - COLLECTED PmsenreNves ..s,I W., 2 wamr � wssmwamr a �4utt P p P 4y grm^ �• SUV3^ae SL SAMPLE ID v WP UrZ ael.l Airy- SamlielGsMUST EEUNIQUE Tmue T5 O W p F o f\ o OftP f_ r Q a n rJOj O O i `v o wiE. nME wre NME E i i i z z E O y. rc Pace Project NoJ Lab I.D. 2 q 4 CIO o- s ooY- /30o F [ 6 ul AOGTGNALfAMMpIIS RFJJXpU15XEO BYIAFFlWTIOx MTE Tn1E ACLEp1EG BY:IAFFEIATIGX WTE '"1lm[--'-'-r���`` i.. SA6IVLER NMIEAND VGMWRE ORIGINAL - � - PNPrr Kamn of saXPLER 9,t,/i/ / iW r m � m m m SIGHATIIREMSWPLE' —signed -Impoidnl xoW: 6Ya5nngmklem�puaeauwng PaaY XEi306srwvnrn�mim. a..�-.i..u..... J �.�-.�.__..... _ �.._-. IMLNGGIWI 1 a 'a m N �w^mmmuayv `-ALL 20rev.07. 15-May-2007 Revised: June.20 Document Nam2013 . Field Blank Cal ID.cument geloflDocument No.:ing Authorities: -AVL-F-007-rev.0eville Quality Office Pace Analytical Services, Inc. 2225 Riverside Drive Asheville NO PhMMUS.2M078 CHene C. i 1a, Date: Time on Site: b to pr-,O-y Time /2- Site v6:-J . , pH c.9 Trap I /. y Flow ' TRC Other (--/ Now ng ��- /z,, � Gf,� L7 ti ti ti a p -1 y a C 0' a a -i a N A N 2 0 A N Z y A O w O= O w A o 0 m 0 2 0 A 0 A 2 3 � 3 E a a a 0 = 3 3 � o m A O iA A O i-+ A O In Y Oo O O O G O to to OI I it Y II O N Y V N Y Ot O Ol O O O w 00 O A m V O O O iO M M iD A CI N N N N Ll N Y N N O1 N O O to Ca O In V N O O1 A b O W m V O 0 W �I it O Z O P Z Y O, N O lO V 0 Y V O W O A O V1 Y UI p O Y OI I 1 I F+ Z N 01 Z W O1 W p N w O In V O M is W O N Oo A O O O T j l II I O Y W Ol N N On N A J W Y O O1 N N A Jj V w Vi ip O Oo i0 O A O Ca N O lA IN b In l0 m �1 I F+ Y A ON O Z N Of Z Y Ol N 0 0 l0 O W b O In 01 V W O Y 01 W N V to I (: Ir `3 N rn m rniµ !`� Z b Z 2 Z Z b Z Z W Z Z b Z Z 0o D O D D D D O D D b O D D b O D D n 3 9 u D D D D D D O D D N o D D H D D� Ian RESEW FILE North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John E. Skvarla, III Governor Director Secretary. June 6, 2013 Crane Resistoflex Kelly Daggett 1 Quality Way Marion INC 28752 SUBJECT: Compliance Sampling Inspection Crane Resistoflex Permit No: NCG500616 McDowell County Dear Mr. Daggett: On May 1, 2013, a compliance sampling inspection was conducted at the Crane Resistoflex facility. The facility was found to be non -compliant with permit NCG500616. You were present during a portion of the inspection, as was Jerry Freeman and Manny Mojica with Crane Resistoflex. There was some confusion during the inspection regarding the permits Crane Resistoflex holds. Crane Resistoflex currently holds two Division of Water Quality (DWQ) permits; a Stormwater General Permit (NCG030499) and a Wastewater General Permit (NCG500616). Attached is a letter to DWQ dated June 26, 2003 from Todd Poteat with Crane Resistoflex rescinding an old Wastewater Individual Permit (NC0039934). My inspection was for the Wastewater General permit NCG500616, which is associated with non -contact cooling waters etc. However, because of the permit confusion we did discuss the Stormwater General Permit at length as well. Therefore there are important comments in the inspection reported related to that permit which needs your attention. Also attached is letter from DWQ to Crane Resistoflex regarding Total Toxic Organics (TTO) sampling. Total Toxic Organic sampling is required for the Stormwater General Permit. This parameter is not currently being sampled; you will need to immediately include this in your stormwater sampling. Regarding the Wastewater General Permit there are several items that need to be addressed for compliance. It is important that you review the attached Water Compliance Inspection Report for findings and required actions. Items requiring immediate attention include initiating sampling of your wastewater discharges according to the permit for pH, temperature and chlorine, as well as upstream and downstream sampling. Chlorine levels during the inspection were elevated and a concern for aquatic organisms. SURFACE WATER PROTECTION—ASHEVILLE REGIONAL OFFICEp Location: 2090 U.S. Highway 70, Swannanoa, NC 28778 N ne Carolina Phone: (828) 296-450(hFAX: 828 299-7043 Internet: www.ncwatennualitv.ora aturalljf Page Two June 6, 2013 Crane Resistoflex You mentioned during the inspection that you may hire a consultant to assist you with compliance, if you do hire someone please have them contact me. You are required to report back to me in writing by July 31, 2013 the actions you plan to undertake for compliance. In your response you need to address how you plan to obtain and maintain compliance with your wastewater permit. Also include in your response all wastewater sampling results obtained from the date of this letter through July. It is requested that you sample your effluent and receiving stream on several occasions (weekly is suggested, at a minimum monthly) to assist you in determining if your actions are achieving compliance with your wastewater permit. Please refer to the enclosed inspection report for inspection findings and actions Crane Resistoflex will need to take. If you or your staff have any questions, please call me at 828-296-4600. Sincerely, n z° h/y'�4 Linda Wiggs Environmental Senior Specialist Asheville Regional Office Enclosures: Water Compliance Inspection Report June 26, 2003 Crane Resistoflex Letter October 16, 2013 DWO Letter cc: Central Files Asheville Files 5:\SWP\McOowell\Wastewater\GenemiNGG 50\Crane ResislofleACSLMay2013.doc -- United states Environmental Protection Agency vetl. WesM1ingtan, O.C. 20460 EPAWater 040-0057 [Appoval Gampliance. Inspection Report xpires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo(day Inspection Type Inspector Fac Type 1 i„II 21sI 3I NCG500616 I11 12I 13/05/01 I17 iBlel 191c1 20�J I:J Ll U IJ Remarks 21111111111111111111111111111111111111Jill Jill 1116 Inspection Work Days Facility Self-Monlloring Evaluation Rating 81 CA Reservetl 731 I 174 75I I I I I I I 80 67I 69 7DI I 71! ty I 72I� L1J LJ Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTVJ, also include EntryTime/Date Permit Effective Data POTW name and NPDES permit Number) 10:00 AM 13/05/01 12/08/01 Crane Resistoflex Exit Time/Date Permit Expiration Dale 1 Quality Way Madon NC 28752 12:30 PM 13/05/01 15/07/31 Names) ofOnsite Repmsentative(s)fTitles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible OfficialRitle/Phone and Fax Number Contacted Mervin L Hancock,i Quality Way Madon NC 28752//828-724-4000/8287249469 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Operations 8 Maintenance 0 Records/Reports Self -Monitoring Program Facility Site Review Effluent(Receiving Waters 0 Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Slgnatum(s) of Inspecirt Agency/Office/Phone and Fax Numbers Date Linda ARID WQ/182&296-4500 Fxt.4653/ 6/le3 fWiggs Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Data EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES ydr o/day Inspection Type 3I NCG500616 I11 12I 13/05/0, 117 18LSJ Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) There appears to be confusion between the stormwater permit (NCG030499) requirements and the wastewater permit (NCG500616) requirements. STORMWATER PERMIT: Sampling results presented to the inspector from Pace Labs were for the Stormwater Permit. Although this inspection was not a stormwater inspection, I will offer comments regarding the stormwater permit compliance issues in order to assist the facility. 1. Contact Tim Fox with Division of Water Quality (DWQ) at 828-296-4500 for follow up compliance assistance. 2. The stormwater samples are not being obtained correctly. Please review Part II Section B of Stormwater Permit for sampling requirements. The frequency should be semi-annual unless in a tiered response mode. The stormwater samples must be obtained during a storm event and collected within the first 30 minutes of the stormwater discharge. This sampling requirement is important because the first flush of stormwater is a representative sample of the pollution load since it carries the most pollutants to the stream. Sample results reviewed indicated one sample set was obtained without any rainfall. Samples are obtained by a consultant in Asheville, so it is unlikely the 30 minute requirement can be met. Personnel at the facility should be gathering the samples and notifying consultant to come and pick up the samples for delivery to the lab. The Consultant can train Crane Resistoflex personnel in proper sampling and handling techniques. See Table 1 in stormwater permit for required parameters. 3. A Stormwater Pollution Prevention Plan has not been developed and implemented. Review Part I, Section A of Stormwater Permit for Plan requirements. Pieces of the Stormwater Pollution Prevention Plan may be at the facility (i.e. other program requirements; Contingency Plan and Emergency Procedures) but have not been specifically developed and properly implemented for compliance with the Stormwater Permit. 4. Illicit discharges need to be evaluated and removed. This is an old industrial building, therefore the inspector discussed illicit discharges with staff. WASTEWATER PERMIT: The facility was not compliant with the Wastewater Permit. They were unaware of the NCG500616 permit requirements (General Permit No. NCG600000 Non -Contact Cooling Water, Cooling Tower and Boiler Blowdown, Condensate, etc). Required actions listed below are to assist facility with their General Wastewater Permit compliance. 1. Contact the local municipality to determine if discharging wastewater into the sewer system is a feasible alternative. Contact Larry Carver with the City of Marion at 652-8843. If you chose to tie onto the City sewer system contact me at 296-4500 to assist you with rescinding your NCG500616 General Wastewater permit. 2. You have to begin sampling your Wastewater Discharge (small boiler in lab and Ram tower extruder). Two wastewater discharges were discussed during the inspection. One discharge was sampled during the inspection (Ram Tower). Results indicated non-compliance with the permit (Part I A(1)). 3. If Crane Resistoflex wishes to retain the Wastewater permit, the chlorine residual in the wastewater discharge will have to be reduced. Chlorine is higly toxic to aquatic organisms especially at the levels indicated during the inspection. There are options to reduce/remove chlorine from your wastewater discharge; if you have the gradient it is possible to aerate the wastewater discharge enough to volitalize the chlorine. There are also dechlorination devices that can be installed. Page# 2 Permit: NGG500616 Owner -Facility: Crane ResistoFlex Inspection Date: 05/01=13 Inspection Type: Compliance Sampling Effluent Sampling Results obtained during inspection -Wastewater Discharge from Ram Tower: pH= 8.06 su (permit limits 6-9 standard units(su)) Effluent Temperature= 17.8 C (permit limits see A(1) Table footnote 1) Effluent Chlorine= 1780 ug/I (permit limits 50 ug/1) WASTEWATER RESPONSE: Respond in writing to Division of Water Quality -Linda Wiggs, 2090 HWY 70 Swannanoa, NC 28778 by July 31, 2013 with the actions Crane Resistoflex plans to take to achieve compliance with permit NCG500616. Page $ 3 Permit: NCG500616 Owner -Facility: Crane Resistoflex Inspection Date: 05/01/2013 Inspection Type: Compliance Sampling Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted anew application? D D ■ D Is the facility as described in the permit? ■ n D n #Are there any special conditions for the permit? ❑ D ■ ❑ Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ 00 D Comment: There is a fence around the property, however there is an area by the stream where the fence is hanging loose because of an eroded streambank. Restoration of the streambank should be considered otherwise the erosion will continue Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ D D ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge D ❑ ■ ❑ Judge, and other that are applicable? Comment: Housekeeping outside the plant could be improved. There is alot going on outside currently with the addition of a Germany facility. Stormwater permit inspector should address area by hazardous waste storage. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ■ D Cl Is all required information readily available, complete and current? n ■ D D Are all records maintained for 3 years (lab. reg. required 5 years)? D ■ D D Are analytical results consistent with data reported on DMRs? D D ■ D Is the chain -of -custody complete? ■ 00 D Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ❑ ❑ ■ D Has the facility submitted its annual compliance report to users and DWO? ❑ 1100 (If the facility is = or> 5 MGD permitted Flow) Do they operate 24/7 with a certified operator on each shift? D D ■ D Is the ORC visitation log available and current? D n ■ D Page # 4 Permit: NCG500616 Owner -Facility: Crane Resistoflex Inspection Data: 05/01/2013 Inspection Type: Compliance Sampling Record Keeping Yes No NA NE Is the ORC certified at grade equal to or higher than the facility classification? 0 0 ■ 0 Is the backup operator certified at one grade less or greater than the facility classification? ❑ 0 ■ ❑ Is a copy of the current NPDES permit available on site? 0 ■ 0 ❑ Facility has copy of previous year's Annual Report on file for review? 0 0 E 0 Comment: Facility needs to visit site below to obtain copy of their NCG500000 permit. http://portal.ncdenr.org/web/wq/swp/ps/npdes/permits Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? w 0 0 0 Are the receiving water tee of foam other than trace amounts and other debris? ■ 0 0 ❑ If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ 0 Comment: The Inspector visited two of the three outfalls. Three outfalls are reported on the site map for this facility. Ouffall #4 was evaluated during the inspection. This outfall carries wastewater associated with the NCG500616 permit. During the inspection this was discharging wastewater from the Ram tower. The facility has a small boiler in lab that also has a wastewater discharge, it is unclear where this discharges. There was an area with several pipes at outfall #4, all of the pipes origins were unknown. This has to be determined by facility. The other two ouffalls are believed to be associated with the stormwater permit NCG030499. Note: Outfall #4 also carries stormwater during a rain event, therefore ouffall #4 should never be sampled for wastewater associated with permit NCG500616 during a rain event. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 ■ 0 Is sample collected below all treatment units? 0 ■ 0 0 Is proper volume collected? 0 ■ 0 0 Is the tubing clean? ❑ 0 ■ 0 # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? 0 ■ 0 0 Is the facility sampling performed as required by the permit (frequency, sampling type representative)? 0 ■ 0 0 Comment: Facility is not sampling for NCG500616 permit. Inspector was presented with sample results by Pace Labs but these results are from the samples obtained for the stormwater permit NCG030499, not the wastewater permit. Wastewater was flowing from outfall #4 and was evaluated, see below and summary. Page# 5 Permit: NCG500616 Owner -Facility: Crane Resistollax Inspection Date: 05/012013 Inspection Type: Compliance Sampling Upstream / Downstream Sampling Yea No NA Na Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? 0 ■ 0 0 Comment: Analysis of wastewater effluent (outfall #4, Ram Tower) was performed during the inspection. Results indicate that temperature may not be an issue in the receiving stream, however chlorine is likely an issue. Chlorine levels obatined during the inspection were 1.78 mg/I or 1780 ug/I. The DWQ considers values less than 50 ug/I compliant with the permit. Chlorine is toxic to aquatic organisms. Crane Resistoflex needs to evaluate chlorine levels in their effluent as well as upstream and downstream where their wastewater discharge enters the receiving stream (Unnamed Tributary to Catawba). This needs to be done at an increased rate to determine if the actions taken by Crane Resistoflex are effective for compliance with permit limits. Contact inspector for proper upstream and downstream sampling locations. Page # 6 SCR N RESISTOFLEX ONE QUALITY WAY, MARION NC 28752 June 26, 2003 Water Quality Section N.C. Division of Water Quality 1623 Mail Service Center Raleigh, NC 27699-1623 To Whom It May Concern: TELEPHONE: (828) t244000 FAX: (828) 724-9469 ..[_. VIWA,.recictot..X cam J t Jill i 4 2003 The purpose of this letter is to request that Crane Resistoflex Individual Permit No, NC0039934, be rescinded. Out fall 001 is now piped into the new Pleasant Garden Sewer Extension and the Package Treatment Plant has been removed from service. I am also requesting that our non - contact cooling water discharges 002, 003, and 004 (004 has been in existence, but was not used as non contact cooling. It will be used as such with our new expansion) be changed to a General Wastewater Discharge Permit, along with our already existing General Stormwater Permit No. NCG030499. Discharge 002, 003, and 004 are pre-existing discharges presently in use at this facility. Attached is a completed Notice of Intent. Sincerely, T dd '�� Poteat Operations/Engineering Manager ISO 9001 CERTIFIED O�O yQG Gh r > y O T October 16, 2003 Mr. Todd Poteat Crane Resistoflex Company One Quality Way Marion, North Carolina 28752 Dear Mr. Poteat: Michael F. Easley Governor William G. Ross Jr,, Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: TTO test waiver request Crane Resistoflex Permit NCG030499 I am returning the partial copy of your Integrated Spill and Stormwater Plan transmitted to us by your letter of October 8, 2003, I direct yourattentionto footnote 5, Part II page 5 of 7 of your general permit, NCG030000. The elements of a solvent management plan are identified there as a) a list of the total toxic organic compounds used, b) the method of disposal, and c) the procedures for assuring that toxic organics do not routinely get into the stormwater. It is not clear that your Integrated Spill and Stormwater Plan contains these elements, and so, it does not meet the permit requirements of a solvent management plan. Footnote 5 provides that a permit holder may request a waiver of TTO testing based on the development of a solvent management plan. For administrative reasons, the DWQ generally considers that signing the TTO statement on the back of the DMR is that request, that the request Is granted by the permit itself, and that another approval by the DWQ is not required. Additionally, the DWQ does not routinely require submittal of an Industry's solvent management plan. In your case, since your Initial efforts did not meet permit requirements, please send me a copy of your revised and compliant solvent management plan if you still propose to take advantage of the TTO testing waiver. - Please call me with any questions or comments at (919) 733-5083 ext 584. Sincerely, y/'�®� Qom/ /.Zc Ken Pickle cc: DWQ Central Files Asheville Regional Office Kevin Woods, Trigon, 6200 Harris Technology Blvd., Charlotte, NC 28269 .`.w4 NCDENR Customer Service 1 800 623-7748 Division of Water Quality 1617 Mail Service Canter Raleigh, NC 27699-1617 (919) 730�7015 United States environmental Protection Agency Washington, D.C. 20460 =ForovedEPA 040-0057 xpires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yanno/day Inspection Type Inspector Fee Type 1 INI 2 15I 31 NCG500616 111 121 13/04/30 117 IJ Asj 19I S I 201LJ I Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self- Monitoring Evaluation Rating B1 CA -------------------Reserved----------------- 67I 169 70I II 71 721,1 731 174 75I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POri also include Entry-rime/Date Permit Effective Date POTW name and NPDES permit Number) 10,00 AM 13/04/30 12/08/01 Crane Resistollex Frit Time/Dete Permit Expiration Date 1 Quality Way Marion NC 28752 12'00 PM 13/04/30 15/07/31 Names) of Credits Representative(syTlles(syPhone and Fax Num ber(s) Other Facility Data Name, Address of Responsible OffcialRitle/Phone and Fax Number Contacted Maroroti}enaaek, l Quality Way Marlon NC 287521/828-724-400018287249469 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Operations S Maintenance 0 Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) and Signationgs) of Inspector(s) Agency/Ofice/Phome and Fax Numbers Data Linda S Wiggs ARO WO//828-296-4500 Ext,4653/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Dale EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page It 1 NPDES yorco/day Inspection Type 3 NCG500616 I11 12, 13/04/30 I17 18' 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary), /)z0.vv. kwf-� _. LPG s; r dx;� Page# 2 1 Permit: NCG500616 Owner -Facility: Crane Resistoilax Inspection Date: 04/30/2013 Inspection Type: Compliance Sampling Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ 0 11 Is the facility as described in the permit? ❑ ❑ ❑ ❑ #Are there any special conditions for the permit? n n n n Is access to the plant site restricted to the general public? ❑ 11 ❑ ❑ Is the inspector granted access to all areas for inspection? ❑ ❑ ❑ ❑ Comment: Operations &Maintenance yes No NA NE Is the plant generally clean with acceptable housekeeping? ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ n n Judge, and other that are applicable? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ Cl ❑ Is all required information readily available, complete and current? ❑ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ❑ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ ❑ Dates, times and location of sampling ❑ Name of individual performing the sampling ❑ Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ ❑ (If the facility is = or> 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ❑ ❑ Is the ORC visitation log available and current? ❑ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ ❑ ❑ Is a copy of the current NPDES permit available an site? ❑ ❑ ❑ ❑ Page # 3 Permit: NCO500616 Owner - Facility: Crane Raoseflax Inspection Date: 04/30/2013 Inspection Type: Compliance Sampling Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? n n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? n 0 0 0 Are the receiving water free of foam other than trace amounts and other debris? n n n ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ 011 0 Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n n 0 Is sample collected below all treatment units? 01111 n Is proper volume collected? IJ U U IJ Is the tubing clean? 00 0 0 # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ❑ 0 0 0 Comment: Upstream I Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? 0 0 0 0 Comment: Page # 4 Pace Analytical Services, Inc. Pace Analytical Servlces, Inc. Pace Analytical Services, Inc. Analytical4 205 East Meadow Road - SuiteA 2225 RIversidd or 9800 Nrcey Ave. Suite 100 axriysoekba Gdn Eden, NC 22288 Asheville, NC 28804 Hunlerstalle, NC 28078 (336)623-8921 (828)254-]1]8 (704)615-9092 ANALYTICAL RESULTS Project: CUTFALLS 4/22 Pace Project No.: 92155362 Samplo: OUTFALLp3 = Lab ID: 92155362002 collected: 04/22/13j3:55 Received: 04122/131563 MatralRater Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Flow Monitoring Data Dates) Time(s) Flow Field Data Collected By Collected Data Collected Time Field pH Field Temperature HEM, Oil and Grease Oil and Grease V{rL]H1J6ai[N� Copper Lead Zinc 2540D Total Suspended Solids Total Suspended Solids Date: 05/03/2013 01 41 PM Analytical Method 4122113 1 05101/1310:54 13:30 1 05/01/1310:54 10 GPM 1 05/0111310:54 Analytical Method: MPS 1 05/01/13 10:53 4/22/13 1 0510111310:53 13:30 1 05/01/1310:53 6.8 Sid. Units 0.10 1 05/01/1310:53 16.8 deg C 0,50 1 0510111310'53 Analytical Method: EPA 1664B ND ml 5 0 1 04/29/13 08:09 Analytical Method: EPA 2007 Preparation Method EPA 200.7 NO ug/L 5.0 1 04/2311323:00 04/27/1301:09 7440-50-8 ND ug/L 5.0 1 04123/1323,00 04127/1301'.09 7439-92-1 •—� 16.0 ul 10.0 1 04123/132300 04127/1301.09 1440-66-6 Analytical Method: SM 2540D NO uni 25 1 04/2411309:27 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, withoutNe written consent of Pace Analytical Services, Inc.. Page 5 of 14 q q/I�g ® Paca Analytical Semicea. Inc. Pace Analytical Services, In, Pace Analytical Services, Inc. NCY AnalXIcal 2o5Eaal Meatlow Road-SuitsA 2225 RIvdide On 9800 Kincey Ave. Suite 100 xw'asa6scsm Eden NC 27288 Asheville, NC 28804 Huntaniele, NC 28078 (336)B23-8921 m28)254-]1]9 (701-9092 ANALYTICAL RESULTS Project: OUTFALLS 4/22 Pace Project No.:..92155362 j • I - Sample: OUTFALLk2 J Laidig: 92156362001 Colleci 3:55 Received 04/22/1315:63 Matrix: Water Parameters Results Units Report Limit OF Prepared Analyzetl CAS No, Oual Flow Monitoring Data Analytical Method: Dates) 4122113 1 05/0111310:53 Time(s) 13:65 1 05/01/13 10:53 Flow 25 GPM 1 05/01/13 10:53 Field Data Analytical Method: Collected By MPS 1 05/01/131052 Collector! Date 4122/13 1 05/01/1310:52 Collected True 13:55 1 05/01/1310:52 Field pH 7.7 Sol. Units 0.10 1 06/0111310:52 Field Temperature 16.6 deg C 0.50 1 05/0111310:52 HEM, Oil and Grease Analytical Method : EPA 1664B Oil and Grease NO mg/L 5.0 1 04/29/13 08'.09 200.7 MET ICP Analytical Method : EPA 2007 Preparation Method: EPA 2003 Copper ND ug/L 5.0 1 0412311323.00 04127/1301 D3 7440-50-8 Lead NO ug/L 5.0 1 OV23/1323:00 04/27/1301:03 7439-92-1 Zinc 18.0 ug/L 10.0 1 04/23/1323:00 04/27/1301:03 7440-66-6 2540D Total Suspended Solids Analytical Method: SM 2640D Total Suspended Solids NO mg/L 2.5 1 04/24/1309:27 REPORT OF LABORATORY ANALYSIS This hired shall not be repmtlucee, except in fun, Data 05/03/20130147 PM wlmoutthe written consent of Pace Analytical Services,Inc.. Page 4 of 14 Facility Name: NPDES#: NC Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO45H2O 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( grams/day) DC = ADD = ( million gallons/day) = grams/million gallons Convert DC to micrograms/liter (ppb): DC (pg/I) = DC (grams/million gal) x 1 x106 ug/q = pg/I 3.785 x 108liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MF = MW _ ( prams/mole) _ FW - ( grams/mole) Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCMC100/) = x 100 )° _ ) Calculate the concentration of metal in the discharge (M): M = DC x BF = pg/I x = pg/I Calculate the instream metal concentration (IMC) at low -flow conditions: WC 0 IMC = M x 100 ° = pg/I x 100 % = pg/I Regulated limitation of metal (from below): pg/I NC General Statutes 15A NCAC 2B.0211 define: Copper- 7 pg/I water quality action level" Zinc- 50 pg1l water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Form 101 (612000) 4 Facility Name: NPDES #: Choose the lowest LC50/EC50 listed above: Enter the LC501EC50: If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: From Part II enter the receiving stream concentration: IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Name (Print) Signature Person Completing This Worksheet (If different from above) Name (Print) Signature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Attn: Todd Christenson D.W.Q. Form 101 (612000) 3 Facility Name: B99MYrf Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 112 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L.= Days The decay rate is equal to H1 L. X 0.69 = -Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. D.F. _ (�oD me) + (D.K.) _ + Calculate Steady State Discharge Concentration: Dischg Conc. _ (D.F.)(Volume)(3785) _ ( )( ))(3785) = mg" Calculate concentration of biocide instream during low flow conditions (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) ( ) x ( ) 100 = 100 = Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide copies of the sources of this data. Organism Test Duration LC50/EC50 (mg/D D.W.Q. Form 101 (612000) 2 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name_ NPDES # NC County Receiving Stream 7Q10 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D.= (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. (A.D.D.) X 100 ( ) X 100 ° IWC = (7(�10)(0.646)+(A.D.D) - ( )(0.646) + ( ) - �0 This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Please list the active ingredients and percent composition: What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal, water X 8.34 lbs. X specific gravity of product X 453.59g. 128 fl. oz, 1 gal. water 1 lb. ® Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pew Analytical Services, Inc. rr Ana�yhcal 205Pear MeatlmvRead - Sate A 2225RaoraldeDn 9800 Kincey Ave. Suite100 nowneAIaterwo Ede, NO 27288 Asheville, NO 28804 Hunteraelle, NO 28078 (336)623-8921 (820)254-]1]6 (]04)B]59092 ANALYTICAL RESULTS Project'. OUTFALLS 4122 Pace Project No.: 92155362 _ Sample; OUTFALL#4DRY ` Lab ID: 92155362003 Collected: 04/22/13 3:45 Received: 04/22/131553 Matrix: Water Parameters- } Results Units Report Limit DF Prepared Analyzed CAS No. Qual Flow Monitoring Data Analytical Method: Date(s) 4122113 1 05/01/13 10:54 Times) 13:45 1 05101/1310:54 Flow DRY 1 06101/1310:54 REPORT OF LAEIbRATORY ANALYSIS This report shall not be repro ld,cd except in full, Date 05103/201301,47 PM without the whiten consent of Pace Analytical Saranac, Inc Page 6 o114 aceAnalytical weerpecaddli Project: SW OUTFALL 2/26 Pace Project No. 92149310 Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Services, Inc. 205 East Meadow Road -SalaA 2225 RIvane d. 0, 98001lInce Ave. Schelde Eden, NO 272BB Parity e, NO 28804 Huolereville, NO 26078 (3361 (828)254-7178 (]04)8]5-9092 ANALYTICAL RESULTS 5ampl U'pFA'"01.'.OA Lab ID: 92149310001 Callectetl/ 62I28/1318Received : 02/26/131I:25 Matrix : Water :wsut I \l Parameters Results Units Report lYnil--D Prepared Analyzed CAS No. Oual Flow Monitoring Data Date(.) T hro(s) Flow Field Data Collected By Collected Date Collected Time Field pH Field Temperature HEM, Oil and Grease Oil and Grease 200.7 MET ICP Copper Lead Zinc 25401) Total Suspended Solids Total Suspended Solids Dale: 05/03/2013 0142 PM Analytical Method 2/26113 1 03/12/1318:1 1630 1 03/12/1318:17 30 GPM 1 03/1211318a7 Analytical Method: MPS 1 03112M 318,16 2128113 1 03/12/13 18:16 16:30 1 0311211318:16 7.4 Std. Units 0.10 1 ON1211318:16 8.2 deg C 0.50 1 03/12/1318:16 Analytical Method: EPA 1064B ND mg/L 5.0 1 02127/1311:12 Analytical Method: EPA 200.7 Preparation Method, EPA 200.7 5.6 ug/L 5.0 1 02/28/13 19 35 03/01/1323:40 7440-50-8 ND ug/L 5.0 1 02128/1319:35 0310111323,40 7439-92-1 ,aug/L 10.0 1 02/28/1319'.35 0310111323:40 7440-66-6 Analytical Method : SM 2540D 12.6 ml 25 1 03/01/1316:40 REPORT OF LABORATORY ANALYSIS This mean shall not be reproduced, except In full, without the writtan consent of Pace AnalyliGl SaNicae, Inc.. Page 4 of 16 �aceAnaijidical" wn car"Ide cer. Project SW OUTFALL 2126 Pace Protect No.: 92149310 Paea Analytical Services, Inc. Pace Analytical Service; Inc. Pace Analytical 3ewlces, Inc. 205 East Meadow Road -SendA 2225 Riverside Jr. 9800 KIncey Ave. Suite 100 Eden, NC27288 Asheville, NC 28804 HuntersWlla, NC 28078 (336)623-8921 (828)254-7176 (]04)8]5-9092 ANALYTICAL RESULTS Sample GhOUTfjALLp Lab ID: 92149310002 Collected' 02/26/1315:45 Received: 02/26/1317:25 Matrix: Wafer Parameters Results Units Report Limit OF Prepared Analyzed CAS No. Qual Flow Monitoring Data Analytical Method: Dale(.) V26113 1 03/1311317:06 Thrusts) 15:45 1 03113/1317:06 Flow 15 GPM 1 0311311317:06 Field Data Analytical Method: Collected By MPS 1 03113/131705 Collected Data 2126/13 1 03/13/13 11:05 Collected Turns 15:45 1 03/13/13 17:05 Field pH 6.8 Sit Units 0.10 1 03/1311317'.05 Field Temperature 9.8 deg C 0,50 1 03/13/13 17R5 HEM, Oil and Grease Analytical Method: EPA 1664E Oil and Grease NO m9/L 5.0 1 02/27/1311:12 200.7 MET ICP Analytical Method: EPA 200.7 Preparation Method EPA200.7 Copper NO Ri 5.0 1 02/28/1319:35 0310111321:12 7440-50-6 Lead NO ug/L 50 1 02/2811319:35 03/0111321:12 7439-92-1 Zinc 28.0 ug/L 10.0 1 02/28/1319:35 03/01/1321:12 7440-66-6 2540D Total Suspended Solids Analytical Method : SM 2540D Total Suspended Solids ND mg/L 5.0 1 0310111316'.40 Date'. 05/03/2013 0142 PM REPORT OF LABORATORY ANALYSIS This report shall not be Rproduced, except in full, without the written consent of Pace Anelylical Services, Inc Page6 of 16 Analytical Project: SW OUTFALL 2/26 Pace Project No.: 92149310 Pace Analytical Services, Ina. Pace Analytical Serieee, led. Pace Analytical Servlce; Inc. 205 East Meadow Road - SuitsA 2226 Riverside Dr. 9800 Nincay Ave. Suite 100 Eden, NC 27288 Achy ills, NC 28804 Hunlsociills, NC 28078 (336)623-8921 (e28)25441]8 (701 ANALYTICAL RESULTS Sampli;; T' JF Lab ID: 92149310003 Collectetl 02/26/1318:05 Received: 02126/131]:26 Matrix: Water Parameters Results Units Report Liml Prepared Analyzed CAS No. Qual Flow Monitoring Date Analytical Method: Dates) 2/26113 1 03/13/1317 07 Times) 16:05 1 OW13/1317 07 Flow 12 GPM 1 03/1311317:07 Field Data Analytical Method: Collected By MPS 1 03/13/13 17,06 Collected Date V26/13 1 03/1311317:06 Collected Time 16:05 1 03/13113 17 08 Field pH 7.3 Sol Units 0.10 1 03/13/1317:08 Field Temperature 9.2 deg C 0.50 1 0X13/1317:06 HEM, Oil and Grease Analytical Method: EPA 1664B Oil and Grease ND mg/L 5.0 1 02127/1311:12 200.9 MET OR Analytical Method: EPA 2007 Preparation Method: EPA200] Copper NO ug/L 5.0 1 0212811319:35 0310111321:24 7440-50-8 Lead NO ug/L 6.0 1 02/2811319:35 03/01/1321:24 7439-92-1 Zinc 24.3 All- 100 1 02128/1319:35 03101/132124 7440-66-6 2540D Total Suspended Solids Analytical Method: SM 2540D Total Suspended Solids NO mg/L 25 1 0310111316'41 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 05103/20130142 PM w,m.tth. widen concert of Paw Analyewl Services,so, Page 6 of 16 WAI AMA �o NCDENR Irtment of Environment and Natural Resources Division of Water Quality William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director JUL 3 1 2007 �'/ OTICE OF RENEWAL INTENT Application or ea al of existing coverage under General Permit NCG500000 WATER QUALITY 5 l l0 ASREVIL LE I�f _cioNr-.�i?t} �ing Certificate of Coverage (CoC): NCG500 06 ,,s ? (Please print or type) 1) Mailingaddress*. of facility owner/operator: - - Company Name . R An 1r, oS i S I o FL &,K Owner Name K? f#Yx a:( AA R D S O �77�fC/'i0n c rYlanns er Street Address OnE Q1ta1 :Tl SAL City m A k 20. State n t ZIP Code - 22 9sa Telephone Number 8aY 171Z/- tf000 Fax: 43 Email address rrl C%drbs & resis-ioller: Cow[ " Address to which sll permit correspondence should be mailed 2) Location of facility producing discharge: Facility Name C B A ✓1 C - yK &:p ��f c-ro F i EX Facility Contact MR1CVl� Z. /4HN a oe-& Street Address O h 8 Q _u a l' T[, LJ.n t. City rYi)+F, lniz State 1_(_ ZIP Code -,R County M G. DQeL ) GLL y� Telephone Number � %a zi - -1l Fax: %cl �- 5P44a Email address rnh&A6'0C'K @ rGA,Ss itoyir . lb!N 3) Description of Discharge: a) Is the discharge directly to the receiving stream? O Yes XNo (If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): 3' rct) c) What type of wastewater is discharged? Indicate which discharge points, if more than one. /'Non -contact cooling water Outfall(s)#: OUbir f'o32. oO � X Boiler Blowdown Outfall (s) #: OO 0R Page 1 of 3 NCG500000 renewal application ❑ Cooling Tower Blowdown Outfall (a) #: ❑ Condensate Outfall (s)#: ❑ Other Outfall (a) #: (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #001:IW� #002: 00 #003: a J cU #004 CbO 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): _ ❑ Chlorine ❑ Biocides ❑ Corrosion inhibitors ❑ Algaecide ❑ Other X None 5) If any box in item (4) above [other than None]. was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NO DENR / DWQ / Environmental Sciences Section - Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NO 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes KNo (Ii yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment faculties should be described in detail.) 7) Discharge Frequency a) The discharge is: ❑ Continuous 19 Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: 'T%,✓ 6>r ��w .0 A A6 I ii) *Check the month(s) the discharge occurs:;4 Jan ¢ Feb fo Mar. R Apr H May B Jun ® Jul 2 Aug. 19 Sept. IN Oct. ® Nov. dd Dec. b) How many days per week is there a discharge? X a r c) Please check the days discharge occurs: ❑ Sat. ❑ Sun. (AMon. litTine. R Wed. SiThu. C� Fri. 6) Receiving stream[s]: a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh). 00q - oo� u J i 'L ] 1 f 1# Ej &' oat ?0 C.ARU4 R+✓�r b) Stream Classification: 1�— [.J aA-5 j H '-7'A e r aT4L 6eZ /2i;ber &9Le', Page 2 of 3 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application will be submitted by a consulting. engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: ' `T14 'rl t e" p 'j C Title: (Date Signed) North Carolina General Statute 143-215.6le (i) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NCDENR/DWQ/NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of 3 Latitude: 35*40'59* (001) Longitude: 82*03'W (001) NCO039934 Quad E 10NE Stream Class: Crane ResWoftex Subbasin: 30830 ReceMng`$tream: Ur Catawba River SCALE 1:24000 Michael F. Easley Governor William G. Ross Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Duality January 9, 2004 Mr. J. Todd Potent, Operations/Engineering Manager Crane Resistoflex 1 Quality Way Marion, NC 28752 Subject: General Permit No. NCG500000 Can. of Coverage NCG500616 Crane Resistoflex McDowell County Dear Mr. Poteat: In accordance with your application for discharge, the Division is forwarding herewith the subject Certificate of _I Coverage to discharge under the subject state-NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statue 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application..... Unless such demand is made, the certificate of coverage shall be final and binding. - Please take notice that this Certificate of Coverage is not transferable except after notice to the Division of Water -! Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of - - - coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mack Wiggins at telephone number 919/733- 5083, extension 542. cc: Central Files Asheville Regional Office, Water Quality Stormwater and General Permits Unit McDowell County Health Department AR ft Customer Service Dlvislon of Water Duality 1 800 623-7748 Sincerely, ORIGINAL SIGNED BY WILLIAM G. MILLS Alan W. Klimek, P.E. [1 jAN 15 R'WA'i I:I? OUALIIY,SEf,110P1� _, ASNFVILLCC RfG10JA4 Df PIG,F,,,,v,a 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500616 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, 'Crane Resistoflex is hereby authorized to discharge boiler'blowdown; non -contact cooling water and cooling tower blowdown front the site Crane Resistoflex :ri Quality Way Pleasant Gardens - McDowell County to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective January 9, 2004 This Certificate of Coverageshall remain in effect for the duration of the General Permit. Signed this day January 9, 2004 ORIGINAL SIGNED BY WILLIAM C. MILLS Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission 8- W t� ;CRANE RESISTOFLEX ONE QUALITY WAY, MARION NC 28752 June 26, 2003 Water Quality Section N.C. Division of Water Quality 1623 Mail Service Center Raleigh, NC 27699-1623 To Whom 1t May Concern: TELEPHONE: (828) (24-4000 FAX:(828) 724-9469 1 +i iil f � At 1 4 2003 The purpose of this letter is to request that Crane Resistoflex Individual Permit No. NC0039934, be rescinded. Out fall 001 is now piped into the new Pleasant Garden Sewer Extension and the Package Treatment Plant has been removed from service. I am also requesting that our non - contact cooling water discharges 002, 003, and 004 (004 has been in existence, but was not used as non contact cooling. It will be used as such with our new expansion) be changed to a General Wastewater Discharge Permit, along with our already existing General Stormwater Permit No. NCG030499. Discharge 002, 003, and 004 are pre-existing discharges presently in use at this facility. Attached is a completed Notice of Intent. Sincerely, ,D Pad Totent Operations/Engineering Manager ISO 9001 CERTIFIED ' n � rOR AGENCY USF OM P I Dat R a r M h Dav 1.1Z 5=19n Ot S1`aY¢2 ('1Ugltt} N'arf[ lfllaltt, �'£CS1Cn �^Y� �F iece[ fC x,aF NCDENNational Pollutant Discharge Elimination System ci,a xx a m NCG500000 NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non contact cooling water, cooling tower and boiler blowdown, condensate, exempt stormwater, cooling waters associated with hydroelectric operations and similar wastewaters (Please print or type) 1) Ownerloperator Company Name: _L t'Rrl e. _rl egijs {d Fleur____ Contact Person: sL�AA— _ Street Address: l__G"✓�tizg,gv__ _ ______ _ City: R,—/_ T _ State:,O, C- ZIP Code: cZ r? 7 6a Telephone No.: o.rcom_ %a 4'Zi00d Fax: tPold' 2) Location of facility producing discharge: -. Facility Name: �rRne R�.<;.�l r� -le Contact Person: 'Street Address: LQu,aI - �V &-;AV — City: _ State:. 'IL-C_ ZIP Code: 49,r7 County: jc- Telephone No.: _�*,y _°�vlyi' y0dv Fax_ 3) Permit Contact (complete this section if permit contact is different from facility contact) Contact Person: Street Address: City: ' - State:_ ZIP Code: County: Telephone No.: _ _. Fax: 4) Physical location information: 5) A copy of an USGS quad map or county map with the facility clearly located on the map IS REQUIRED to be subreAtted with this application. Please provide a narrative description of how to get to the facility (use street ames, state road numbers, and distance and direction from a roadway intersection): ee T4NL�i _ This NPDES permit application applies to which of the following Ar New or Proposed ❑ Modification -- Sc e q—r—, Please describe the modification: ❑ Renewal Please specify existing permit number and original issue date Page 1 of 4 SWU 212-080102 NCG500000 N.O.I. 13) Does this facility have any other NPOF_S permits, including stormwater general permits? ❑ No d yes /✓ (A C-0. 5 y If yes list the nnrmR nnmhars fnr ih _ Yngiliry- L t` 7) What is the nature of thebusinessapplying for this permit? -ft)C,r$u�(2c 8) Description of Discharge: a) Total number of discharge points that convey wastewater from the property, including ditches, pipes, channels, etc.:-7_k✓ec ___________—_- _________ __—_ _______________ -- b) What type of wastewater is discharged and from which discharge points? R( Non -contact cooling water Discharge point(s) # : CC' a` ❑ Boiler Slowdown Discharge point(s) # ❑ Cooling Tower Slowdown Discharge points) #: ❑ Condensate Discharge points) #: ❑ Other Discharge point(s) # : (Please describe "Other") : __ _ _ ___ c) Approximatevolumeof discharge for each discharge point (in GPD): #1: co;L--j7(0OP #2:#3:-aogI YOGC),#4 9) Please check the type of chemical added to the wastewater for treatment for each separate discharge: point (if applicable, use separate sheet): ❑ Biocides Name:_ _ Manuf.: ❑ Corrosion Inhibitors Name: _ Manuf.: ❑ Chlorine Name: Manuf.: ❑Algaecide Name:Manuf.: ❑Other Name:Manuf.: 1 None If any box above, other than none, was checked, a completed Biocide 101 Form and mamufacturers information, including MS/DS sheets on. the. additive. IS REQUIRED tobe: submitted with the atppiication for the Division's review. - 10) Discharge Frequency: a) The discharge is: ❑ Continuous 1)(Intennittent ❑ Seap spnal i) If the discharge is intermittent, describe when the discharge will occur: 'tea =— ii) If seasonal check the month(s) the discharge occurs: El Jan. ❑ Feb. []Mar. ❑ Apr.. ❑ May ❑ Jun. ❑ Jul. []Aug. © Sept. D Oct. []Nov. ❑ Dec. b) How many days per week is there a discharge? _ F%t-e_ 11) Receiving waters: a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that Rho facility wastewater discharges end up in? If the site wastewater discharges to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh) : (`4'VA w6, fL Ov.. 4r03 'inW Ca,wwb. gcvcr. b) Stream Classification(WS-IV, NSW, etc..): S_vyw.�fvi-•t_i--- .t Page 2 of 4 SWU-212-080102 n C� NGG500000 N.O.I. c) Is the discharge directly to the receiving water? ❑ Yes X No If no, a site map with the pathway to the potential receiving waters clearly marked IS REQUIRED to be submitted with the application. This includes tracing the pathway of the storm sewer to the discharge point, If the storm sewer is the only viably means of discharge 12) is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes WNo If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility could comply with the requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the general permits. Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, include the three sets of plans and specifications with this application. 13) Pollutants: Please list any known pollutants that are present In the discharge, per each separate discharge point (if applicable, use separate sheet) : r\0 A e 14) Alternatives to Direct Discharge: Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Regional Sewer Collection System b) Subsurface disposal. (including nitrification field, infiltration gallery, injection wells, etc.). c) Spray irrigation The alternatives to discharge analysis should include boring logs and/or other information indicating that a subsurface :system is neither feasible nor practical as wall as -written confirmation indicating.. that. connection to a' POTW is not an option. It should also include a present value of costs analysis as outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Aftematives". 15) Additional Application Requirements: For new or proposed discharges, the following information MUST BE INCLUDED in triplicate with this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic (quad) map (or a photocopied portion thereof) with discharge location clearly indicated. b) Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Page 3 of 4 SWU 212-ee0102 NCG500000 N.O.I. a) Final speuifications for all major treatment components (if applicahle). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative i0scriotlon 0f the treament wetem in, be , r nstnfcted. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: _ a _ r, 11 f G am___ North Carolina General Statute 143.215.6 b (I) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to W nainfasied under Article 21 or regulations of the Environmental Management Commission implaTep{ing that Article, or who falstrres, tampers with or knowinglyi rP{rders inaccurate any momding or monitoring device or method required he be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be godly of a misdemeanor punishable by a tine not N exceed $10,000, or by Imprisonment not to exceed six morlle, or by both. (18 U.S.C. Section 1001 provides a panishment by a fine ofnof more than $10, 000 or lmpdsonmem not more than 5 years, or both, fora similar ogense.) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Mail three (3) copies of the entire package to: Stormwater and General Permits Unit. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Final Checklist This application will be returned as incomplete unless all of the following items have been Included: ❑ Check for $80 made payable to NCDENR ❑ 3 copies of county map or USGS quad sheet with location of facility clearly marked on map ❑ 3 copies of this completed application and all supporting documents ❑ 3sets of plans and specifications signed and sealed by a North Carolina P.E. ❑ Alternatives analysis including present value of costs for all alternatives Note The submission of this document does not guarantee the issuance of an NP®ES permit Page 4 of 4 SWU-212-080102 �i Ell a 141a r... 7� Latitude: 35640-59* (001) Facility Longitude: 82'03'59" (001) NCO039934 Locuad# MONE 'Location stream Ones: C Crane Resistoftex Subbasin: 30830. Receiving`Strvaxn: UT CataWba River IV I SCALE 1:24000 C� n DIRECTIONS HOW TO GET TO RESISTOFLEX FROM INTERSTATE 40 COMING FROM EAST: Take exit 86 (Marion; McDowell Tech College & HWY 226). Turn right at traffic light (HWY 226 N). Go straight through the next 2 traffic lights. This puts you on the 4 lane By Pass. Stay on this until you get to the traffic light at Wal-Mart, Taco Bell, and Comfort Inn. Turn left which puts you on HWY 70 West. Go approximately 4 Miles. Take the first road on the left (Resistoflex Road) after Tom Johnson camping center. At the stop sign, turn right. Go about % mile and turn right on Quality Way, this will take you into the parking lot. COMING FROM WEST: Take first Old Fort Exit (72). Go straight through the red light and through the town of Old Fort, this will turn into Hwy 70 East. After approximately 7 miles you will reach a traffic light. Take the first road to the right (Resistoflex Road) after the traffic light. At the stop sign, turn right. Go about'h mile and turn right on Quality Way, this will take you into the parking lot. �oY ' R rye August 11, 2003 Mr. J. Todd Poteat, Operations/Engineering Manager Crane Resistoflex 1 Quality Way Marion, NC 28752 Dear Mr. Poteat: Michael F. Easley ( ) Governor William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek. P.E. Director Division of Water Quality AUG r 5 2003 Subject: Application No. NCG500616 Crane Resistoflex McDowell County This is to acknowledge receipt of the following documents on August 5, 2003: X Completed Notice of Intent (Application form), Engineering Proposal (for proposed control facilities), Request for certificate of coverage. X Application processing fee of $80.00. Wastewater Disposal Alternatives, Specifications of system. Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, X Other:.County Topographic map showing all three discharge points. The items checked below are needed before review can begin: Completed Notice of Intent (Application Form), Engineering proposal (see attachment), Application Processing Fee of $00.00, Delegation of Authority (see attached), Biocide Sheet (see attached). Engineering Economics Alternatives Analysis, _ Engineering Plans and Specifications Local Government Signoff, Source Reduction and Recycling, _ Interbasin Transfer, Other: If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. GA NUDLNR Customer Service 1 800 623-7748 Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 n Michael F. Easley `. Governor William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alen W. Klimek. P.E. Director Division of Water Quality This application has been assigned to Mack Wiggins (919/733-5083) Ext. 542 of our Permits Unit for review. You will be advised of any comments, recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. It you have any questions regarding this application, please contact the review person listed above. Sincerely, ack Wiggins Stormwater an General Permits Unit cc: Asheville Regional Office Permit Application File o•;n NCUEP�4 Customer Service 1 800 623-7748 Division of Water Quality 1617 Mail Service Center Raleigh, NO 27699-1617 (919) 733-7015 C> (� R E S I STO F L EX TELEPHONE: (828) 724-4000 FAX:(828) 724-9469 WEB: w .resistofiwxom ONE QUALITY WAY, MARION NC 28752 June 26, 2003 Water Quality Section N.C. Division of Water Quality 1623 Mail Service Center Raleigh, NC 27699-1623 To Whom It May Concern: The purpose of this letter is torequestthat Crane Resistoflex Individual Permit No. NC0039934, be rescinded. Out fall 001 is now piped into the new Pleasant Garden Sewer Extension and the Package Treatment Plant has been removed from service. I am also requesting that our non - contact cooling water discharges 002, 003, and 004 (004 has been in existence, but was not used as non contact cooling. It will be used as such with our new expansion) be changed to a General Wastewater Discharge Permit, along with our already existing General Stormwater Permit No. NCG030499. Discharge 002, 003, and 004 are pre-existing discharges presently in use at this facility. Attached is a completed Notice of Intent. Sincerel y, /N Toteat Operations/Engineering Manager ISO 9001 CERTIFIED i r FOR AGENCY USE ONLY �D1 Received Year Da Dirfsion of Water Quality !Water Quality Section cernr am arca.er NCDENNational Pollutant Discharge Elimination System ea mm�uno < NCG500000 re<mrraai aeo a NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non contact cooling water, cooling tower and boiler blowdown, condensate, exempt stormwater, cooling waters associated with hydroelectric operations and similar wastewaters (Please print or type) t) Ownerloperator: Company Name: ej"fine- rl C,Sis'%d �E Contact Person ��o iy.¢__yAe35 _ __— — -- — Street Address: 1 —C' uAli L Je1a9 City: 1Y1 r ,'rlrt / State:L1 C_ ZIP Code: a,? 7 Soi Telephone No.: _ d�_ Tat/-410d6 .Fax: _rf',),P _2oZ d6F 2) Location of facility producing discharge: 5'F- .. . Facility Name: 4'rq-e i J e) F _ Contact Person: 1u' .2ryi��., /man c o Street Address: J 0 0 1 i +V 1,c )AV" _•_ _ - City: jY err ort 1 State:.11 -C _. ZIP Code: County: z Lk1e I( Telephone No.: _8�b'.]L— _7a - OBCi__ Fax: 3) Permit Contact (complete this section if permit contact Is from facility contact) : ..r .. Contact Person: Street Address: City: " -- �;.,:`— State:_ZIP Code. County: .. Telephone No.: _ Fax:- 4) Physical location information: 5) A copy of an USGS quad map or county map with the facility clearly located on the map IS REQUIRED to be submitted with this application. Please provide a narrative description of how to get. to the facility (use street parnes, state road numbers, and distance and direction from a roadway intersection): 'ee- Tt�1--___--- This NPDES permit application applies to which of the following : Ar New or Proposed ❑ Modification -i{-Sb1 A-r71c4eJ Please describe the modification 0 Renewal Please specify existing permit number and original issue date: coveat j-TMIZ SW W212-080102 Page 1 of 4 n n NCG500000 N.O.I. 6) Does this facility have any other NPDES permits, including stormwater general permits? El No .9yes AlG 003PVY If yes, list the permit numbers for this facility- _ C,6 __ /V _t G_o_3 o y9 Z___ 7) What is the nature of the business applying for this permit? -3 Fe,- .,,a 'Tr-flon- _<L,sgewc 8) Description of Discharge: a) Total number of discharge points that convey wastewater from the property, including ditches, pipes, channels, etc.: _fL ee b) What type of wastewater is discharged and from which discharge points? X Non -contact cooling water Discharge point(s) # : B U a___------ 0 Boiler Slowdown Discharge point(s) # ❑ Cooling Tower Slowdown Discharge point(s) #: ❑Condensate Discharge point(s)#: ❑Other. Discharge point(s)#: (Please describe "Other): c) Approximate volume of discharge for each discharge point (in GPD): #I: Cba— eop #2:603 =a#3.'Oo �l _iC1vU' #4_ 9) Please check the type of chemical added to Via wastewater for treatment for each separate disdhargw. point (if applicable, use separate sheet): ❑ Biocides Name:Manuf.: ❑. Corrosion inhibitors Name:___ _ Manuf.: ❑ Chlorine Name:Manuf.: ❑ Algaecide Name:_ - Manuf.: a Other Name:__ ---_ Manuf.: ".l None - if any box above; other than none, was -checked; -a. completed Biocide 101 Form and manufacturers �+ infofmation, including MSIDS-sheets on the; additive IS REQUIRED to be submitted with the °application .... for the Division's review. - - 10) Discharge Frequency: - a) The discharge is:. ❑ Continuous Intermittent 0 Seas pnal i) If the discharge is intermittent, describe when the discharge will occur : 1Q/p 7h. ii) If seasonal check the month(s) the discharge occurs: 0 Jan. 0 Feb. 0 Mar. 0 Apr_ ❑ May 0 Jun. 0 Jul. 0 Aug. 0 Sept_ 0 Oct. 0 Nov. ❑ Dec. b) How many days per week is there a disclharge? Flog 11) Receiving waters: a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that 0he facility wastewater discharges end up In? If the site wastewater discharges to ae�separate storm sewer system ((4S), name the operator of the 4 0 (e.g. City of Raleigh) : 0 J _�t111 ��%%��u I evy L�ATRWbw 4.;ve••• 003 '10'. Ga.-'nwb•, 'WY,011 b) Stream Classification (WS-IV, NSW, etc..): - t taLftico__y__ Page 2 of 4 SWus12-0e0102 NCG500000 N.O.I. c) Is the discharge directly to the receiving water? ❑ Yes X No If no, a site map with the pathway to the potential receiving waters clearly marked IS REQUIRED to be submittedwith the application. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. 12) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes RrNo If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described In detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility could comply with the requirements of the. General Permit. The treatment shall be sufficient to meet the limits set by the general permits. Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, Include the three sets of plans and specifications with this application. 13) Pollutants: Please list any known pollutants that are present In the discharge, per each separate discharge point (if applicable, use separate sheet) : Adn (,__ _ 14) Alternatives to Direct Discharge: Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Regional Sewer Collection System . - b) Subsurface disposal. (including nitrification field, Infiltration gallery, injection Wells, etc.) c). Spray irrigation - - The alternatives to discharge analysis should include boring logs and/or other information indicating that a: - subsurface system is `neither feasible nor practical as well As Written''` confirmation indicating-.that- connection"to if POTW is not an option. It should also includdli present value of'costs�analysls as,.,, outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Alternatives" . . 15) Additional Application Requirements: For new or proposed discharges, the following information MUST BE INCLUDED in triplicate with this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic (quad) map (or a photocopied portion thereof) with discharge location clearly indicated. b) Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Page 3 of 4 SWU-212-080102 NCG500000 N.O.I. a) Final specifications for all major treatment components (if applicable). The specifcations must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: - __Pb4e o- _____ ---- North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be melntebred under Artlate 21 or regulations of the Envirenmental Management Commission Implwgerling that Article, or who fakifies, Pampers with or knowingly riepders inaccurate any recording or monlfodng tleWce or method required to be operated or maintained under ArtiWa 21 or regulations of the Environmental ___.. Modell emenf.Commisslon Implementing that Articfa, shall be guilty of a misdemeanor punishable by a floe not to exceed $10,000, or by Impdsonment not to exceed six months, or by both. (18 U.S.C.:Seogon 1001 provides a punishment by a fine of not more than $10,000 or Imprisonment not more then 5 years, wboth, fora similar offense.) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Mail three (3) copies of the entire package to: Stormwater,,2nd� General Permits Unit - - - 4 on of Wati<r Quality 1617 Mail Service Center - Raleigh, North Carolina 27699-1617 - Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80 made payable to NCDENR ❑ 3 copies of county map or USGS quad sheet with location of facility clearly marked on map ❑ 3 copies of this completed application and all supporting documents ❑ 3 sets of plans and specifications signed and sealed by a North Carolina P.E. ❑ Alternatives analysis including present value of costs for all alternatives Note The submission of this document does not guarantee the issuance of an NP®ES permit Page 4 of 4 SWU-212-080102 u 6 ;Z. it < Latitude: 35640'59(001) NCO039934 Facilityr. Quad# MONE -Location Longitude: 82'03'59" (001) stream Clazs: C Crane Resistoflex Subbasi.: 30830 Receiving'.Sfteazn: Ur Catawba River SCALE 1:24000 DIRECTIONS HOW IQ GET f0 RESIS"I.OFLEX FROM IN I LK61AI E 40 COMING FROM EAST: Take exit 86 (Marion; McDowell Tech College & HWY 226). Turn right at traffic light (HWY 226 N). Go straight through the next 2 traffic lights. This puts you on the 4 lane By Pass. Stay on this until you get to the traffic light at Wal-Mart, Taco Bell, and Comfort Inn. Turn left which puts you on HWY 70 West. Go approximately 4 Miles. Take the first road on the left (Resistoflex Road) after Tom Johnson camping center. At the stop sign, turn right. Go about Y mile and turn right on Quality Way, this will take you into the parking lot. COMING FROM WEST: Take first Old Fort Exit (72). Go straight through the red light and through the town of Old Fort, this will turn into Hwy 70 East. After approximately 7 miles you will reach a traffic light. Take the first road to the right (Resistoflex Road) after the traffic light. At the stop sign, turn right. Go about'/2 mile and turn right on Quality Way, this will take you into the parking lot. R ES I STO F L EX TELEPHONE: (828) 724.4000 FAX :(828)]24-9489 W EB:.. re sistotlex.com ONE QUALITY WAY, MARION NC 28752 June 26, 2003 Water Quality Section N.C. Division of Water Quality 1623 Mail Service Center Raleigh, NC 27699-1623 To Whom It May Concern:' The purpose of this letter is to request that Crane Resistoflex Individual Permit No. NC0039934, be rescinded. Out fall 001 is now piped into the new Pleasant Garden Sewer Extension and the Package Treatment Plant has been removed from service. I am also requesting that our non - contact cooling water discharges 002, 003, and 004 (004 has been in existence, but was not used as non contact cooling. It will be used as such with our new expansion) be changed to a General Wastewater Discharge Permit, along with our already existing General Stormwater Permit No. NCG030499. Discharge 002, 003, and 004 are pre-existing discharges presently in use at this facility. Attached is a completed Notice of Intent. Sincerely,, T dd Poteat Operations/Engineering Manager ISO 9001 CERTIFIED FOR AGENCY USE ONLY �� DivisionDivision Of Waterafer Quality! Water Quality Date Rerehed Year Monts Da cerurraceorca.•er NCDENRNational Pollutant Discharge Elimination System C„ etk a nceoaav waE, NCG500000 cerm¢nsiaeem NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non -contact cooling water, cooling tower and boiler blowdown, condensate, exempt stormwater, cooling waters associated with hydroelectric operations and similar wastewaters (Please print or type) 1) Owner/operator: Company Name: �rRr1ef�i is%d FlelC______ Contact Person:,in Street Address: �C i281.i_i _L _--_ City: .4 r d�-L_ State: 0 ZIP Code: a Y'7 S - Telephone No.: d� Ton �/- Z/� _ .Fax: ('6� _�e2�2�bF 2) Location of facility producing discharge: Facility Name: y�rR✓.g_ 11 I JF�C ___ Contact Person: Street Address:. City: )},_ r i orL______ State. ZIP Code: �a County: �k-iel� _ •----_----�__ Telephone No.:_��-�0001__-- Fax:jE ' 3) Permit Contact (complete this section if permit contact Is different from facility contact) Contact Person: Street AddressF City: -` State;__ ZIP Code: . County: Telephone No.: _ Fax:- 4) Physical location information: 5) A copy of an USGS quad map or county map with the facility clearly located on the map IS REQUIRED to be submitted with this application. Please provide a narrative description of how to get. to the facility (use street ames, state road numbers, and distance and direction from a roadway intersection): _ 'ee pr7ntbg�_______ This NPDES permit application applies to which of the following : N' New or Proposed ❑ Modification - Ssre qrr ney�-a Please describe the modifications ❑ Renewal Please specify existing permit number and original issue date: —_____ court Lr: rrre Page 1 of 4 SWU-212-080102 NCG500000 N.O.I. 6) Does this facility have any other NPDES permits, including stormwater general permits? ❑No XIYes /lye nd3993y If yes, list the permit numbers for this facility- _ C6 C�Izm�e[_Sz_���Y2__ _ 7) What is the nature of the business applying four this permit? _ ] 6- 'La-' .__16261y 6) Description of Discharge: a) Total number of discharge points that convey wastewater from the property, including ditches, pipes, channels, etc.: =TLrec ___----- ____ b) What type of wastewater is discharged and from which discharge points? Non -contact cooling water Discharge point(s) # : 0 U ❑ Boiler Slowdown Discharge point(s)#: 003 _ ❑ Cooling Tower Slowdown Discharge point(s) # ❑ Condensate Discharge point(s) # ❑ Other Discharge point(s) # (Please describe "Other") : c) Approximate volume of discharge for each discharge point (in GPD): A:Coa #2:003 $ tf3` =9ove #4 9) Please check the type of chemical added to the wastewater for treatment for each separate disdharge+:': point (if applicable, use separate sheet): ❑ Biocides Name: _ Manuf.: ❑ Corrosion inhibitors Name: _ Manuf.: ❑ Chlorine Name: Manuf.: ❑ Algaecide Name:_____ : Manuf.: ❑Other Name:_P _ Manuf.: .. None —. __—_ __ _ -Jf any box above, other than none, was checked; -a. completed Biocide 101 Form and marnufacturers' - information, including MSIDS sheets on the: additive IS (REQUIRED to be submitted with the afppiication ., for the Division's review. - 10) Discharge Frequency: a) The discharge is: ❑ Continuous intermittent ❑ Seespnal i) If the discharge is intermiftenl, describe when the discharge will occur :.xp:y'LJ-V 7yi�e_ Fr-1w_ 11) If seasonal check the month(s) the dlischarge occurs: 0 Jan. ❑ Feb. []Mar. 0 Apr_ ❑ May 0 Jun. 0 Jul. 0 Aug. 0 Sept. 0 Oct. 0 Nov. ❑ Dec. b) How many days per week is there a discharge? _ F, be______ _ 11) Receiving waters: a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that tithe facility wastewater discharges end up i'in? If the site wastewater discharges to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh) :.k _S,Lhnawe �� f%�e I evY Cv.A't-RW1 V,"00— 003 }nio CATawb, 19ty-, b) Stream Classification (WS-IV, NSW, etc..): Page 2 of 4 S W u-212-080102 NCG500000 N.O.f. c) Is the discharge directly to the receiving water? ❑ Yes W No If no, a site map with the pathway to the potential receiving waters clearly marked Is REQUIRED to be submittedwith the application. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. 12) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes RrNo If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility could comply with the requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the general permits. Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, include the three sets of plans and specifications with this application. 13) Pollutants: Please list any known pollutants that are present in the discharge, per each separate discharge point (if applicable, use separateeheet) 14) Alternatives to Direct Discharge: Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Regional Sewer Collection System b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.) c). Spray irrigation: - The alternatives to discharge analysis should include boring logs and/or other information indicating that a - subsurface system is "neither feasible nor practical as well as written'bonflrmation indicating_. that., -- connection to a>AOTW is not an option. It should also indluds' a'p"resent value of'costs,analysis as outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Alternatives". .. 15) Additional Application Requirements: For new or proposed discharges, the following information MUST BE INCLUDED in triplicate with this application or It will be returned as incomplete. a) 7.5 minute series USGS topographic (quad) map (or a photocopied portion thereof) with discharge location clearly indicated. b) Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Page 3 of 4 SWU-212-080102 NCG500000 N.O.I. e) Final specifications for all major treatment components (if applicable). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed. 1 certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such Information is true, complete, and accurate. Printed Name of Person Signing: —j-_?oILI LRo4ewt ______ _______ North Carolina General Statute 143.215.6 b (1) provides that Any person who knowingly makes any falssstatement represedeflon, or certification in any application, moors, report, plan or other document filed or required to be maintained under Article 21 or regulations of the En horavenial Management Commission Implerllearm, that Article, or who Manses, tampon: with or knowinglyi residers inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations or the Envans metand Management Commisson implementing that AMcle, shelf be guilty of a misdemeanor punishable by a floe not to exceed $10, 000, or by Impdsonmont not to exceed six months, or by both. (ia U.S.CCSecthm 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similarogenseJ Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCI3ENR Mail three (3) copies of the entire package to: 1 ; Storfnwaterand General Permits Unit . 11 1ll! terQuality .. 7 Mail Service Center Raleigh, North Carolina 27699-1617 j Final Checklist This application will be returned as incomplete unless all of the following items have been included; ❑ Check for $80 made payable to NCGENR ❑ 3 copies of county map or USGS quad sheet with location of facility clearly marked on map ❑ 3 copies of this completed application and all supporting documents ❑ 3 sets of plans and specifications signed and sealed by a North Carolina P.E. ❑ Alternatives analysis including present value of costs for all alternatives Note The submission of this document does not guarantee the issuance of an NP®ES permit Page 4 of 4 SWU-212-080102 oil W I , AF�9:j'.<h-�. y' hi° .�� 1`S8s _- °�jr >_ i, .✓v '% J� �l' xa° �. ..c"_ \ r. 77 Latitude: 35°4084- (001) FaC1l1Ty lWIM I,oagituae: a2^o3sa^ (ool) NCO0.39934-Location'' �Quaan EIONlave Crane Resistoflex Stream Class: C eubbasin: 30830. Receiving $trdam: UT Catawba River Na is SCALE 1:24000 DIRECTIONS HOW TO GET r0 RESIS t-OFLEX FROM IN I ERS 1AI E 40 COMING FROM EAST: Take exit 86 (Marion; McDowell Tech College & HWY 226). Turn right at traffic light (HWY 226 N). Go straight through the next 2 traffic lights. This puts you on the 4 lane By Pass. Stay on this until you get to the traffic light at Wal-Mart, Taco Bell, and Comfort Inn. Turn left which puts you on HWY 70 West. Go approximately 4 Miles. Take the first road on the left (Resistoflex Road) after Tom Johnson camping center. At the stop sign, turn right. Go about ^/2 mile and turn right on Quality Way, this will take you into the parking lot. COMING FROM WEST: Take first Old Fort Exit (72). Go straight through the red light and through the town of Old Fort, this will turn into Hwy 70 East. After approximately 7 miles you will reach a traffic light. Take the first road to the right (Resistoflex Road) after the traffic light. At the stop sign, turn right. Go about''/] mile and turn right on Quality Way, this will take you into the parking lot.