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NC0000299_Regional Office Physical File Scan Up To 6/2/2020
GE Bet GE Betz,Inc. Material Safety Data Sheet 4636 Somerton Road Trevose,PA 19053 Issue Date: 28-MAR-2005 Business telephone: (215)355-3300 EMERGENCY TELEPHONE(Health/Accident): (800)877-1940 1 PRODUCT IDENTIFICATION PRODUCT NAME: DIANODIC DN2478 PRODUCT APPLICATION AREA WATER-BASED CORROSION INHIBITOR. 2 COMPOSITION/INFORMATIONS ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer t0 additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CASO CHEMICAL NAME 7778-53-2 PHOSPHORIC ACID, TRIPOTASSIUM SALT Severe irritant (eyes) 1310-58-3 POTASSIUM HYDROXIDE (CAUSTIC POTASH) Corrosive; toxic (by ingestion) 202420-04-0 CHLOROTOLYLTRIAZOLE SODIUM SALT Potential irritant No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW WARNING May cause slight irritation to the skin. Severe irritant to the eyes. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard: Corrosive to aluminum, RQ Emergency Response Guide #154 Odor: Mild; Appearance: Amber To Brown, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face-piece type) . Proper fire-extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause slight irritation to the skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation with possible nausea, vomiting, abdominal discomfort and diarrhea. TARGET ORGANS: No evidence of potential chronic effects. - MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May c redness or itching of skin, irritation, and/or tearing of eyes (direct contact) . 4 FIRST AID MEASURES SKIN CONTACT: Remove contaminated clothing. Wash exposed area with a large quantity of soap solution or water for 15minutes. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area to fresh air. Apply appropriate first aid treatment as necessary. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face-piece type) . EXTINGUISHING MEDIA:. 'dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) MISCELLANEOUS: Corrosive to aluminum, RQ UN3266;Emergency Response Guide k154 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING& STORAGE HANDLING: Alkaline. Do not mix with acidic material. STORAGE: Keep containers closed when not in use. Do not freeze. If frozen, thaw and mix completely prior to use. S EXPOSURE CONTROLS /PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME PHOSPHORIC ACID, TRIPOTASSIUM SALT PEE (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED POTASSIUM HYDROXIDE (CAUSTIC POTASH) PEE (OSHA) : 2 MG/M3(CEILING) TLV (ACGIH) : 2 MG/M3(CEILING) CHLOROTOLYLTRIAZOLE SODIUM SALT PEE (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSMA'S 29 CFR 1910,134 AND ANSI ZS8.2 REQUIREMENTS MUST HE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RRSPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. I£ air-purifying respirator use is appropriate, use a respirator With dust/mist filters. SKIN PROTECTION: neoprene gloves-- Wash cff after each use. Replace a, necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray. (70F,21C) 1.392 Vapor Pressure (mmHG) - 18.0 Freeze Point (F) -- 11 Vapor Density (air-1) < 1.00 Freeze Point (C) - -12 Viscosity(cps 90F,21C) 18 Solubility (water) 100.0 Odor Mild Appearance Amber To Brown . Physical State Liquid Flash Point P-M(CC) > 20OF > 93C PH As Ie (approx.) 14.4 Evaporation Rate (Ether-1) < 1.00 NA = net applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. INTERNAL PUMPOUT/CLEANOUT CATEGORIES: nBn 11 TOXICOLOGICAL INFORMATION Oral LDSo RAT: - >2,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION F k- AQUATIC TOXICOLOGY Daphnia magna 48 Hour Acute Toxicity (Estimated) LC50= 910; No Effect Level- 520 mg/L Fathead Minnow 96 Hour Acute Toxicity (Estimated) LC50= 360; No Effect Level= 140 mg/L BIODEGRADATION 8OD-28 (mg/g) : 21 HOD-5 (mg/g) : 12 COD (mg/g) ; 160 TOC (mg/g) : 60 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RHEA hazardous waste identification number is D002=C0rrosive(pH) . Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to aluminum, RQ ON / NA NUMBER: W3266 DOT EMERGENCY RESPONSE GUIDE #: 154 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 1,232 gallons due to POTASSIUM HYDROXIDE (CAUSTIC POTASH) ; SARA SECTION 312 HAZARD CLASS: Immediate(acute) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituents present MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIs CODE TRANSLATION Health 2 Moderate Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special ALR pH above 12.0 I i (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERSEDES MSDS status! 21-JAN-1999 ** NEW ** 16-MAR-1999 12 21-JM-1999 28-MAR-2005 2 16-MAR-1999 rt_ I— GE Bed GE Betz,Inc. Material Safety Data Sheet 4636 Somerton Road Trevose,PA 19053 Issue Date: 03-7UL-2002 Business telephone: (215)355-3300 EMERGENCY TELEPHONE(Health/Accident): (800)877-1940 1 PRODUCT IDENTIFICATION PRODUCT NAME: CORRSHIELD MD401 PRODUCT APPLICATION AREA WATER-BASED CORROSION INHIBITOR/DEPOSIT CONTROL AGENT, 2 COMPOSITION/INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS/{ CHEMICAL NAME 7631-9s-0 SO➢IUM MOLYSDATE (MOLYBDIC ACID,DISODIUM SALT) Potential irritant (respiratory) ; potential lung toxicity 1310-73-2 SODIUM HYDROXIDE (CAUSTIC SO➢A) Corrosive; toxic (by ingestion) 29385-43-1 1-H-BENZOTRIAZOLE,METHYL- (TOLYLTRIAZOLE; TTA) Solid is an irritant (by all routes) ; liquid is corrosive No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW CAUTION i May cause slight irritation to the skin. May cause moderate irritation to the eyes. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard is not applicable Emergency Response Guide is not applicable Odor: Slight; Appearance: Yellow, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face-piece type) . Proper fire-extinguishing media: .....rrr•ryr chemical carbon dioxide, dorm or water rrrrrrrrrrrrrrrrr+.+ .* r rr r r*POTENTIAL HEALTH EFFECTS ACOTE SKIN EFFECTS: Primary route of exposure; May cause slight irritation to the skin. ACUTE EYE EFFECTS: May cause moderate irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause slight gastrointestinal irritation. TARGET ORGANS: Prolonged or repeated exposures may cause toxicity to the lung. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. . 4 FIRST AID MEASURES I.,. SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Get medical attention if irritation develops or persists. EYE CONTACT: Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get III. immediate medical attention. INHALATION: If nasal, throat or lung irritation develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES G I FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face-piece type) . EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: a 20OF o 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Alkaline. Do not mix with acidic material. STORAGE: Keep containers closed when not in use. Do not freeze. If frozen, thaw and mix completely prior to use. S EXPOSURE CONTROLS /PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME SODIUM MOLYBDATE (MOLYBDIC ACID,DISODIUM SALT) PEE (OSHA) : 5 MG/M3(AS Me) TLV (ACUTE) ; 0.5 MG/M3(AS Me) RESPIRABLE FRACTION SODIUM HYDROXIDE (CAUSTIC SODA) PEL (OSHA) : 2 MG/M3 TLV (ACGIH) : 2 MG/M3(CEILING) 1-H-BENZOTRIAZOLE,METHYL- (TOLYLTRIAZOLE; TTA) PEL (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 TER 1910.134 AND ANSI Z88.2 REQUIREMENTS MOST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. If air-purifying respirator use is appropriate, use a respirator with dust/mist filters. 9XIN PROTECTION: neoprene gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray. (70F,21C) 1,290 Vapor Pressure (mmHG) - 18.0 Freeze Point (F) 18 Vapor Density (air=1) c 1.00 Freeze Point (C) -8 Viscosity(cps 90F,21C) 12 & Solubility (water) 100.0 Odor Slight Appearance Yellow Physical State Liquid Flash Point P-M(CC) > 20OF > 93C PH As Is (approx.) 13.4 Evaporation Rate (Ether=1) c 1.00 NA = not applicable ED = not determined 10 STABILITY& REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. INTERNAL PUMEOUT/CLEANOUT CATEGORIES: nBn 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >4,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Daphnia magna 48 Hour Static Acute Bioassay (pH adjusted) 0% Mortality= 5000 mg/L Fathead Minnow 96 Hour Static Acute Bioassay (pH adjusted) LC50= 3320; No Effect Level= 2110 mg/L Menidia beryllina (Silversides) 96 Hour Static Acute Bioassay (pH adjusted) LC50= 4410; No Effect Level= IS62 mg/L Mysid Shrimp 48 Hour Static Acute Bioassay (PH adjusted) LC50= 6810; No Effect Level= 1562 mg/L Rainbow Trout 96 Hour Static Renewal Bioassay (pH adjusted) LC50= 1910; No Effect Level- 625 mg/L BIO➢EGRADATION ROD-28 (mg/g) : 2 BOD-5 (mg/g) : 0 COD (mg/g) : 31 TOO (mg/g) : 11 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US ROM hazardous waste identification number is D002=Corrosive(pH) . Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE H: Not applicable 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SAM REPORTABLE QUANTITY (RQ) : 0,759 gallons due to SODIUM HYDROXI➢E (CAUSTIC FOUR) ; USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G5,G9 SAM SECTION 312 HAZARD CLASS: Immediate(acute) ;Delayed(Chronic) SAM SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SAM SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/MIS CODE TRANSLATION Health 1 Slight Hazard Fire 0 Minimal Hazard Reactivity 0 Minimal Hazard Special ALK pH above 12.0 (1) Protective Equipment B Goggles,Gloves (1) refer to section S of MODS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERSEDES ____________ __________ REDS status: 13-FEB-1997 ** NEW ** 15-MAY-1999 15 13-FEB-1999 21-JUL-1990 15 15-MAY-1999 13-JM-2000 12 21-JUL-1999 ! 02-JUN-2000 12 13-JM-2000 16-JAN-2002 3,4,16 02-SUN-2000 03-JUL-2002 12 16-JM-2002 i GEBetz GE Betz,Inc. Material Safety Data Sheet 4636 Somerton Road Trevose,PA 19053 Issue Date: 07-DEC-2004 Business telephone: (215)355-3300 EMERGENCY TELEPHONE(Health/Accident): (800)877-1940 1 PRODUCT IDENTIFICATION PRODUCTNAME: SPECTRUS NX108 PRODUCT APPLICATION AREA: BIOCIDE 2 COMPOSITION/INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAB# CHEMICAL NAME 3252-43-5 DIBROMOACETONITRILE Irritant (skin) ; IARC=3 (carcinogen status not classifiable) 10222-01-2 DBNPA (2,2-DIBROMO-3-NITRILOPROPIONAMIDE) Corrosive (eyes) ; highly toxic(by inhalation) ; toxic(by ingestion); potential sensitizer 7647-15.-6 SO➢IUM BROMIDE Irritant 1113-55-9 MONOBROMO-3-NITRILOPROPIONAMIDE Irritant 73003-80-2 2,2-DIBROMOPROPANEDIAMIDE Potential irritant No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW DANGER May cause moderate irritation to the skin. Potential skin sensitizer. Corrosive to the eyes. Mists/aerosols cause irritation to the upper respiratory tract. DOT hazard: Corrosive to aluminum Emergency Response Guide #153 Odor: Slight; Appearance: Yellow To Amber, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face-piece type) . Proper fire-extinguishing media: Flood with water. Use of CO2 or foam may not be effective. •.r*wr.wr,.♦♦.•r,....x...+..+a..•x..:..xxwr:r*w*•wwwww♦.v.w.r.r.r:.x..+a.a...x.cxrr:. POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause moderate irritation to the skin. Potential skin sensitizer. ACUTE EYE EFFECTS: Corrosive to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation. Very large doses may cause diarrhea, depression, colic and death. May also cause severe allergic reactions in sensitive individuals. TARGET ORGANS: Repeated skin contact may cause sensitization. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Causes redness or itching of skin, possibly leading to burns (dependent on the length of exposure) . 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Thoroughly wash clothing before reuse, Get medical attention if irritation s.develops or persist EYECONTACT: URGENT! Immediately flush eyes with plenty of low-pressure water for at least 20 minutes while removing contact lenses. Hold eyelids apart. Get immediate medical attention. INHALATION: Remove to fresh air. if breathing is difficult, give oxygen. If breathing has stopped, give artificial respiration. Get immediate r medical attention. f- INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-9 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face-piece type) . EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C SETA(CC) MISCELLANEOUS: Corrosive to aluminum UN3265;Emergency Response Guide k153 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Spread sand/grit. Neutralize with soda ash. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. 7 HANDLING & STORAGE HANDLING: Acidic. COrrosive(EyeS) . Do not mix with alkaline material. STORAGE: Keep containers closed when not in use. Avoid excessive heat and contamination. Stare only in vented containers. 8 EXPOSURE CONTROLS /PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME DIBROMOACETONITRILE FED (OSHA) : NOT DETERMINED TLV (ACGIN) : NOT DETERMINED - DENPA (2,2-➢IBROMO-3-NITRILOPROPIONAMIDE) PEL (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED MISC: Note- manufacturer's recommended exposure limit: 2 mg/m3(ceiling)-for powder. SODIUM BROMIDE PEL (OSHA) : NOT DETERMINRD TLV (ACGIH) : NOT DETERMINED Ili, MONOEROMO-3-NITRILOPROPIONAMIDE PEL (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED 2,2-DIBROMOPROPANEDIAMIDE PEL (OSHA) : NOT DETERMINED TLV (ACGIH) : NOT DETERMINED 8) EXPOSURE CONTROLS/PERSONAL PROTECTION (continued) ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CPR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CPR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CON➢ITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR-RESPIRATORS. If air-purifying respirator use is appropriate, use a respirator with organic vapor/acid gas cartridges and dust/mist prefilter, SKIN PROTECTION: butyl gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray. (90F,21C) 1.269 Vapor Pressure (.HG) < 0.1 Freeze Point (F) - - 0 Vapor Density (air=1) > 1.00 Freeze Point (C) - -18 Viscosity(cps 70F,21C) 69 % Solubility (water) 100.0 Odor Slight Appearance Yellow To Amber Physical State Liquid Flash Paint SETA(CC) > .20OF > 93C PH As Is (appr0x.) 1.9 Evaporation Rate (Ether=l) < 1.00 NA . not applicable ND = not determined 10 STABILITY& REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYNBRIZATION: Will not occur. INCOMPATIBILITIES: Above 120 deg. C bromine, cyanogen bromide and dibromoacetonitrile are formed. May react with bases or strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. INTERNAL PUMPOUT/CLEANOUT CATEGORIES: nBn 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 510 mg/kg Dermal LD50 RABBIT: >2,000 mg/kg Inhalation LC50 RAT: 1.325 mg/L/4hr NOTE - Rat inhalation LC50: >200 ppm/6hr Skin Irritation Score RABBIT: NOT CORR NOTE - Not DOT corrosive Skin Sensitization G.PIG: POSITIVE NOTE - 9/10 Positive from 53 aqueous DBNPA (active) Skin Sensitization HUMAN: NEGATIVE NOTE - 0/26 Positive from 1,250 ppm aqueous DBNPA (active) Ames Assay NEGATIVE Non-Ames Mutagenicity NEGATIVE NOTE - CHO/HGPRT;Micronucleus Test;Rat Hepatocyte Unscheduled DNA 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Bluegill Sunfish 96 Hour Static Acute Bioassay LC50= 6.5 mg/L Daphnia magna 21 Day Flow-Thru Life-Cycle Chronic Bioassay Reproduction EC50- .65; Reproduction NOEL- .35 mg/L Daphnia magna 98 Hour Static Renewal Bioassay LC50= 3.3; No Effect Level= 2.15 mg/L Fathead Minnow 96 Hour Static Renewal Bioassay LC50= 8.9; No Effect Level= 3.1 mg/L Marine Copepod (Acartia tonsa) 98 Hour Static Acute Bioassay LC50= 1.98 mg/L Rainbow Trout 96 Hour Static Acute Bioassay LC50= 2.3; No Effect Level= 1.8 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50= ] mg/L BIODEGRADATION BOD-28 (mg/g) : 0 BOD-5 (mg/g) : 0 COD (mg/g) : 1090 TOO (mg/g) : 300 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste the US RCRA hazardous waste identification number is _ D002=Corrosive(pH) . Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to aluminum ON / NA NUMBER: UN3265 DOT EMERGENCY RESPONSE GUIDE W: 153 15 REGULATORY INFORMATION TSCA: This is an EPA registered biocide and is exempt from TSCA inventory requirements. CERCLA AND/OR SABA REPORTABLE QUANTITY (RQ) : No regulated constituent present at OSHA thresholds FIFRA REGISTRATION NUMBER: 3896- 95 FOOD AND DRUG ADMINISTRATION: The ingredients in this product are approved by FDA under 21 CFR 116.300. USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEO.GS,G] SABA SECTION 312 HAZARD CLASS: Immediate(acute) ;Delayed(Chronic) i SABA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: NO regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituents present MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION III Health 3 Serious Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special ACID AS below 2.1 (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES --------- --------------------- NEES status: 15-SEP-1999 17-SEP-1999 12 15-SEP-1999 02-DEC-1997 15 17-SEP-1997 23-DEC-1999 15 02-DEC-1999 21-APR-1998 ;EDIT:9 23-DEC-1995 01-JUL-1998 2 21-APR-1998 08-JUL-1998 2,3,5,9,8,14;EDIT:S 01-JUL-1998 27-JUL-1998 9 09-JUL-1998 28-MAY-1999 3,5,14 27- UL-1998 26-APR-2000 2 28-MAY-1999 29-NOV-2000 4 26-APR-2000 09-AUG-2001 15 29-NOV-2000 28-SON-2002 15 09-AUG-2001 09-DEC-2004 3,5,14 2B-SUN-2002 Jan.10'2006 09:9:37 028-669-6969 �� I� -'iSa�F� � b6770 P.901 FAX JAN Q BASF Corpo ation I I I I 2005 ' �I 1451 and HllNAad �nka NC 2 723 Date d Number of pages Including rover sheet TD�//,�, ,,,, From U7 W f%ZtJS7 c d Phone Phone 26 66 73 Fax Phone Fax Ph no 26 I96 -696 CC: ❑ Urgent For your review ❑ Rep ASAP ❑ Plea comma t n<G=.1 JAN.1012006 09:30 028-667-6969 BASF f6770 P.002 d VIOCID5WENCALTREATW ENT - �� . .. ..•tNORKSHEEffi-ORM 191 .: . The tolloadrig caicuMons arr7 to/ perfwmed on ariy bladdal pmoueb uU ety rged iBe, Est .. Csrdina. Thla worksheetm'us�tre oompte'a3d aepara191yfar eadt Bfaei0a4 ocl Nru .This o rs to return anfifh�lapprapr7ate �arte29dnt'o'grede6i�rated.�iea6wltlat8lanla,Uorrs eiarm¢d fifli t Fadity Name O 60 NPDES#NC ra COU* . 3iacettiAng 8lreamM/"J G _g) f�1i above rnformahan supplledtrytlna Oh4etoaof.Watar[]aality)_ What is the Avefags DallyDls hstge(A-MOO volume ofthauaderh WON . term to the WmRw body2 APaease catculaledbeansirgam wastet;tmc>3rlbanmt:(A�ao perCsrrt3 dfUrfexf a Mh date /l . 64.R61.X 1oD = (7QfD)(E846)+(A.o.a} - ( x0.646)) + ( } 7:hls vetuefU1dCr+aepr�en�flle'araateLonoeotreUgh'DniheteosUng &tar dallow, av W oaa. - U, -Matk the Pains cftha Whofe productdavaket treabnent Proposed oruealn I be dliul arge Id" edin aitt% Z +Y het••meac9vz•higrad'retileand+peroefit. aOSjgo� . �; 6. -lo.o % 'e atfeEa or.tlaeQge 7ala.(AiR.j dsve�hr3hie•app➢wfian7'dbawnils mnstba %marl umg -s z1FWhda'prdud aeetl inaZ4itrPentifd. - . 9ram®24hrpetfod . 'Please stole,YlaFtl ounoea(a otliame)angst"ber vertadfogfams fal M34 iil Tvrih comrers fe: Grarr aftpraud- fiuid=eprodudx 9 rater 8 18Z4 Th. X af, :*, t2BU,oz f get r q py, JAN 0 z o6 JAN.10.2006 09:38 628-667-6969 GASP t6770 P.003 ' Fadfdy3dame: 7-fir #6Pbt5# E;sff matetofe{trolume of the water barldlfngsystem bfteea emy yf. bloddal end NP@S - e.po rtt Onsnatfechatl sheet please provldefusittkmtfon for}his estimeQ( mwl me, go tlesper b"(d ow 'Worm- '©5 -mflibngatlona �r '�� MatItOW PH Of the tamdlfng system Prior to=blodde,ad Wm? tf nhnormh Nf . Sm.7.. . 'rglretdaCae decayasfe(n_K3 of gre�prodr�r27 XuaImWm,asslflne �rl :�� d� ed io . degradaEonmust�be sfamd'atpH develav7&fla A72.pSfreFarrdetd W@ fia igi lbelve film(Fl6 Ufa Is Via time required forihe Mial prodostto degradeto ha&of Ift�adgtndt.0 mwnln 'an); aaes:p ate =Pies aftHesomees efffl,date. —W ` Sit. 'ihedecayr isdquafkf H:L X t1.69 = =R Rate @. } tiaiculaEefilegradelfon factor:{f7:�.}. 3hm ts'lGeahstar8erfwsradgi L_L a (Volume) + (0.K) "G'afcufamSlGady`3iate)dl6diaptle L^�ra�lffid6tf�' rR Z Ealculata tdnaenfFation ofbioelde,fruitawm"rig few ft,COMWn (ReosIviv Ream Conaentnidon): . fsdrg.Cmnc.3 x faRu�%t 1/S y x f!9-ertT - rrm Ice = D•e . As 81011 f hamm ®M2g IV. Caloulaie ragulad'IM@a@oa. fist sll LCW and EC60 data available forthe whole pmduetsrwrtA to gaefol WIMOolumns. (Noteft milts shoelditinfargl!}. a+feesepmgfefa coptesd3filhesaur�s;pfgdg nu alam ��' a - J�Prdd).�!I)A6agI/� fR7i/Er1s m �4 ➢.W.Q.'FamriO4 fd/2tl04J - 2 JAN.10'2006 09:38 828--�6__67/-6969 GASP 26770 P.009 . '�FacifitylVame: /77`�Y' 'AiPDES'# N Choose the JMVW I-ME-CM hed'abo /dG SD 07 Enwthe LC50/EM: �6U . '#.0aaheMO j"ri.L.)is 3eesalhan�i'd�s,7aerfo""Sae fallowing.cal laflon. fZa0W h!d Umffa5o" = 9:05 x LC60 p 7lhehaYIM (14L)isgmaterMmotegaaIW4dW"Unkrmwi% 61fmmih ftill .cal alto". Regotated WAaOo" = 0.01 x LC50 >r&r"os"#ae.�Pfopiiafe regrdated 9nritaH¢h7rom8he�skulat(prs� aglslaly Pi in"4 3, 6 mgditet iFla"tPait"e�r0ae-recek4h0.sLESmlbYabaASatIG": . o.cfffs2 mgtTithf 2u, Rnalyals. ' , Ift"e feceMng'atmam mncentrafh"fagreatefihan tlaaeadeulafed nlaledi "n,lhen.tp 'biodde unecdapl9bkf'fMu5a &aefao"fn ift$po"slble Ohaxge /' Name(PHrd) A�eraon-1;oulrjlaFnrg'idde 31VuA4heet{#9ft%rsmTmmahave) Name(Print) 6"ig"ature - . t#rfsfw of bubo adalttf/ AgUaffo**o/¢qg tJrdt fSZi MSR Sandt9 Can6xr 7�ittelgh,R��6s§-i82f A#h:Todd QrWahwh f.7.�Q.Porm707(6f100"J ' - 3 ,SAN.10'2006 09:39 028-667-6969 BASF N6790 P.005 . '"FaclSly Nsrne: �rr - T1POE5�: (: y 0'� S9 Su AnagaLs 'popper,zlna of Chramluu are preserd lo- mpo . 'a»nFI -this, drafree &se - ratormm t be used for each megi andformelol mmpeund present in fhe bloaft LIS themerat EuI dle Ifs ula,nlUl tl r `�91Nj;'fontntla?.yelgM(FY4),and the ronnanbafion UfIttetnosl compound in the ' ids. ' �._ .. etea .aporete ftra arg MW prasentlin lhe•bicddm ANSI,;,,,,,_ Ciiart,leaLFarmvla MOESQUIRMBIOM OfMOEXAMPLE Copper '0M..51dp B3,545'WWO .26'"O Ie 0.2 Dosage rate of Brocidw(DR)#mom page 4l:. OR = ammslday . . dlvemga'Stagy�lsdlrmge`(r7Dpj#iedt~d� L / ADO- = - Mffor,90oWdalr /v Discharge carsenhagon(Dq or Bfacidm DR d •ma7n51daVY nm' Allongal hs A'�D ` { � mifllongahorrs7day) t Comrertr)Cto ralm"rawshttar(ppb); Wametnalllan gal) x.. X.10 Pao $.4B5xagB7iLefs/mi410N$al Ca17w1aEutbefracson oEmeaatrnMte memlaertalnYMq�eompound t - ,MF _ W f n,2nm4noiM CarouratethefracBen or meral•W theblocidal Sompound.jWk. . .. OF � NIF x MCC _ x, .. Me) 'F'+hlFJlrmetboaoflL811tr8Veh of mefarintiratllecltaego(M)c M e DC x BF = .mrt x 'C'akalefe'&oEwkbwammefal concedbadun IblC)stEv"aw.condW IMC = M x L �160 _ uglf x % - qdg xregwatedNerdfagonorote�l{rremhetm.+t: ,u:,vt ' NCDenere161ahrFee95A NCAC 2B: 27 define: eeppal-ypgn'walar quality adlan level' Zme-flap 6ergo adt Lever Chromb rn-pOnlrweierqualXy sun lard (`Values w6 ch o>Eeaedacdantevels muatbe atrdmsaeddim lyhpe rtt ebal ' taatln j, :W.Q.�'wirt9076A2p/JOJ - ,y JM.1012006 09:39 828-667-5969 BASF f6770 P.006 / 81OCIDEYCHEAhjMTFMhjv ENT "R"HE£f-FORM-101 Thefollaming catculaffans mia� epedo=ad w any bioddal products idffn atelydi d t. the.. 4N o lb Carolina Thtsworhsheetin be cempleted separetalY fur each bfoddafIn tluct in Ta1s is ro reV3m s�@l�if9pptaprtete:datar= dintaffie de9�natpd�'reaswttb aa(utlailmp erlormsd hml ' . . - -. t Facility Name a93F.C.afAa�t�u„I NPC)FGfANC_& 5700bO O tfto At Raaeiung 8liaam. / 'c71u' (, lL,. 7Li (All obom Iafd mabcn suppiiAd$ythe DNlslon of Water Ousifly) What Is the Average Mlly Dlscherge(A;D.D.DwMme of the Water h rdling sy rem to the m Wrt baayy . �easerakalaleAieasSeam tA+'e5[eCronaontraLon+QVJC.in'perdant9 - fired 'gt da1a� a Dcvc - GTQta?Ga. +(Ao:q� - (z3Ho.548) + G h `Fhie,ratrre .,apmsantrnta ,o-alfrn,Su,gra nrtleking - d rlg lmr rieim �one, Al WE— H. What is the nama.afft whole product chentkal beenent proposed bruse in I he dJ&Cf Me Idl r0adta I art•19 S AIYJOS f5easeSetGreadhasingadleirlsandyerrpnt - TIT —3 / .$r�'dY��n-3—�iIllR/LtSp@yj5/Wd9��ois7,� 7 o 7r URIat"feed✓ ge�¢ate` 7•u�.�d- 5i llca8atf7'fhe-antls Sore/ —fig tgsn 13 'vdvAwleprarlud rr5etl tnaWrpedotl. D.R-= -7$ gratfs124hr Wed (. :r-�c ✓ , a - ffesae wets,ytaid ouncesjg wtame)srmstbe cwrYertedlo�grams(a' y. Tt1 - darlh co rm Gram dwfuduct'=1lufdmofpmdudX 9 nai.vmatar X X VBdTl 0,9MM of Pled IM X 12eit ca. 1 gal.web rp7. JAN.10'2006 09:40 828-667-6969 BASE d6790 P.007 . Facil4yHame:_,._� ri7hClt=_S# c 6 7 Esthnate tafetrrolutne of the Water handling systvn between entry bloddal product IdNPOMfischargepoirt On on attached sheet please tern aft me;00 tags as per MWdmm, 'tWdlrrg legrmn sine,etc) jnlCtu ' C2 m .JG . pr,/,EZ Y�59 'Nolmr� �J, Dt�S mllgon{tagans . vil IsihepHcfthehandbV,sya%mpdortablodde'addifony JjujkjoWfhe7wyNVAfO —� 1Nhatis•ihe de.0.ey+ate(p9C)of'91e,3nod!itlp tfankmsm:mBrraa dpm aedtsmist Me degrada3cn as; 4+e s63fedafpRSevMaahNin A3 pW-shmlani eatg drkv ha ng thajw fife(MH ' llfals thetlme raquired'&rrihe inNla}product to degradato hoofftsgdghl rsxn np aasep copies afthesoureea efVtadafa. H.L 'Rre dacay mW fs dquaFw .r t X o,69FtL Rats(0. } — grl9�tlegladasoA fadbo.fm .). -Mils is v*Tu$t oTdLrbsst6m umv ✓. IOM.) W-�0'.�fi _ 'CalcNaf/ef�6�t�gaty$tate$97a<.fiarge Qartrnn; �. �,.:•t.:; L—M A4 .1. fslctdale c=enbadon orbiodldeInOu m'du^iiup:rowflawro ditn . - (ReeeKV Stream eonderiftow) . . ii9.twene.8 R:ftA1C°61 .S��RS:> z .Srsf _,T eirbaq nean6aflc Of. CalauVda regul2@dlimff�ivn,. Listail LC5 OM8=dataavallable*tha Wbole productamortlfn Nfffe, l umris: (Note Hid arirts st+wtd6efa rapfq). �easayrw?�,eepisaml�resourres:ofi8ira 3dY.g^ l.�i Tea!'raxraribn 6- .(�fldliF iara rl�t/ate 6 . irr9 tom» r J, 79 9,7 .P�1s�f(�1✓7 ' %h9L sj,�as✓,�rra mnJi✓orJ qG.f� ,D t.w¢. �a Ada{ur ooa� 2 _BAH.10'2006 09:40 B28-667-6969 BASF tt6770 P.008 - • 'Fac�ty'Name: ✓ - NME3gk C AR Chases the lowest LC60MM nstaclebta ; .. D Enterthel-rftMw lf5hehagfite {{'f.L)�c JessnlBas.d Bays,Pex{onn ilmttlllwiMg mt an, 'RegsletedlSmilaHort = -0.85 x t:C50 flO"6zS UCie Falflffe (k(.L)Is ga�tertbaeor squat taq days ar dnknovm,. eforrrrfh foPlourin ,pko ' Regulated 4miFepon = 0.07 z Le6h = r:•. -- for»e9rem ropflatesegslaledllmhehenYrom nhezakulaflmskm iedla" Piece to IbWb1 Ftom Fait•g enter B:e t£teR�igq t1�dl foa0b1; If theremMng am=ooncentradprt is gnx&rthetrthe WIMIOW m-pJated lih nation, houtm blodde is eracceptableionase 'raersan in%esponalblatpterga Name(PC sgryatste - ,pats �EmmnlrornplenngTdde finmf MMAtg*"arenMrom above) Name(Print) . $igna4na Data $Nevi suhmitfa: Mdsk*ofwbiarQMaw . rigua6o r'ddcd)w Ung 1621 M8B bUivk'a Cellar - Y.*Vb,HC.271699-4829 Affir.Todd Chdsteesorr AW.Q..Form 101(612600; JAN.10'2006 09:91 628-667-6969 BASF #6770 2.009 'Fag4d9 Nair: NpDtS C Su I le Lab Inst :g copper,zinc,or Mlotnhan ere present hr 8iapfopasee161os1dal dompoun oomphthfs tfmh R:sepa 4ferm be used for each metal anrffer metal mnppumhpfesent In the Modde.Gst the metal, Ifs chat nice Ufa,MoMmufar w - ht '{fitLVf•foaMilaase ht�FlM,and the &A,metal compnvnd M Me Vito ids{Nt -j� plate4 pswta lb m lerevey Waist yreserM thebtodde. _ Gfia�icaP Furmela M�Ie .rarOt hsMMS brEomft aM rg icant 6 RiPLE C peer AttSD�-5H2fl X3:S459 de .249"019 m 0. Dosage rate of Biocide•(ORj(-- pag e fin . ON = nmm9dag . . AAverage0ally3iisctrarge(ATibf mmRage 7Y• AOO = miltoregatonefday - . Discharge Conceniraffon M of Bloclde = F7Ft = 4 ttramsfd;IA POD R -Im-gmorrahaayy _ °aat nur MEM alai- e . Convert mCtemimognmsditer(ppl* h7C:ggtJ =—DC(gmmafmllllan gao % . A nr ids , c Mfi 3.785 V,10 naafi hlion gel Calqutaay tlrafraam bf melat lndha metal-oordahnirrg esmpwnd jAq. WF � MW tire Cetculate IM*Rcttbn of matab in the biocidaf compgand(BM: .. �j .% �+bleulate taecanwrrtradbn of mE9atfiothedieWarge(Mj:. .- Me DC BF ` ugflz 'C'atsutotoghodnstremn•meTah maearitral4ont@4TC�at7ow+gotvcandhg - VAC o M z 1 1gg ugn x 160 % i ttegniatetlNmttatlonbfmeffiI gfrem'4btava wg11 . NC General Staftool5A NCAC 2S.0V 1 define: Dopper•,7 pgliwat9rqualdy action lever Zm-WR rfN torqu My scft niever Chromium-51)powal rquality em Bland slueawhjcreexeaedacdon levolsmrmtba addtasaeddl a tozi ' tesnn . D.'�Q,$'mSnkal{NZBr1� eN e of North Carolina 'Is of Environn uxlt 'id Natural Resources t �. jivision of Water Quality ���,.•� Michael Easley, Governor �i(i NCDENR Willam G.. Ross Jr., Secretary Alan Klimek, P.E., Director NORTH D m N CA DEPARTMENT OP QIVIRONMENT AND NATURAL RESOURCES September 17,2002 MR.JACK A.DELLINGER,PHD 1451 SAND HILL RD ENKA, NC 28728 SUBJECT: PAYMENT ACKNOWLEDGEMENT CIVIL PENALTY ASSESSMENT BASF CORPORATION-ENKA BUNCOMBE COUNTY PERMIT NO: NC0000299 LV 02-308 Dear Mr.Dellinger: . This letter is to acknowledge receipt of check No.00376002 in the amount of $355.50 received from you dated August 28,2002. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes,Regulations or Permits. If you have any questions,please call Robert Farmer at(919)733-5083. Sincerely, �l —� Coleen Sullins,Chief Water Quality Section Cc: Enforcement File#: LV 02-308 ARORegional Office Supervisor Central Files 1617 Mail Service Center,Raleigh,NC 27699-1617 Telephone 919-733.5083 Fax 919-733-9612 An Equal Opportunity Affirmative Action Employer 50%recycled/10% post-consumer paper �#NC0000299/BASF] Subject: [Fwd: NPDES#NC0000299/BASF] Date: Thu, 08 Aug 2002 14:16:32 -0400 From: Tom Belnick<tom.belnick@ncmail.net> To: Robert Farmer<Robert.Farmer@ncmail.net> CC: Roger Edwards<Roger.Edwards@ncmail.net>, Charles Weaver<Charles.Weaver@ncmail.net> _ fyi. . .Robert- this email serves as their rescission request. Mailto:tom.belnick@ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 Subject: Re: NPDES#NC0000299/BASF Date: Thu, 8 Aug 2002 13:30:39-0400 From: Raymond L Ackerman<ackemlr@basf-corp.com> To: Tom Belnick<tom.belnick@ncmail.net> CC: Jack A Dellinger<dellinj@basf-corp.com> Yes, Tom we finally did it! and all systems are going well. Please activate the rescission process fo us; and thanks for your support and patience through out this project. Ray Ackerman Tom Belnick <tcm.belnick®ncm To: Raymond L Ackerman ail.neb cc: Subject: NPDES #NC0000299/BASF 08/08/2002 09:51 AM Hi Ray- Congratulations on completing the connection to MSD Buncombe on 7/31/021 At this point I assume you want .your NPDES permit rescinded, so that annual fees and compliance reporting requirements will be stopped. Please let me know by email response, and I'll foward to the NPDES Compliance Unit, which actually carries out the rescission steps. Mailto:tom.belnickoncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of2 8/9/2002 7:45 AM Subject: BASF rescission Date: Mon,26 Aug 2002 07:50:41 -0400 From: Roger Edwards<Roger.Edwards@ncmail.net> Organization: NC DENR-Asheville Regional Office To: Robert Farmer<Robert.Farmer@ncmail.net> Robert, BASF no longer discharges to surface waters. The connection to NSD was completed on July 31, 2002. Proceed with the rescission of their NPDES permit, NC0000299. Thanks, R. Edwards Roger Edwards - Roger.Edwardsoncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section 59 Woodfin Place Asheville, NC 28801 Tel: 828-251-6208 Fax: 828-251-6452 Roger Edwards<RoRcr.Edwards@ncmail net> NC DENR-Asheville Regional Office Division of Water Quality-Water Quality Section 1 of 1 8/26/2002 8:02 AM State of North Cara Department of Environment 00 and Natural Resources A94r Division of Water Quality ��� Michael F. Easley, Governor NCDENR William G. Ross Jr., Secretary Alan W. Klimek, P.E. Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT MD NxruA RasoURCES August 19, 2002 Ray Ackerman AUG 1 ?BASF Corporation-Enka �? 1451 Sand Hill Rd Enka NC 28728 Subject: Acknowledgement of Rescission Request BASF Corporation-Enka NPDES Permit No. NC0000299 Buncombe County Dear Ray Ackerman: This is to acknowledge receipt of your request that NPDES Permit No. NC0000299 be rescinded. Your request indicated that this permit is no longer needed. By copy of this letter,I am requesting confirmation from our Asheville Regional Office that this permit is no longer needed. After verification by the Regional Office that the permit is no longer needed, NPDES Permit No. NC0000299 will be rescinded. If there is a need for any additional information or clarification,please do not hesitate to contact Robert Farmer at(919)733-5083,ext. 531. Sinc rely, yr E. Shannon Langley, Supervisor Point Source Compliance/Enforcement Unit cc: ". Point Source Branch -Dave Goodrich- w/attachments Point Source Branch -Robert Farmer- w/attachments Central Files- Wattachments 1617 Mail Service Center, Raleigh, North Carolina 2 769 9-161 7 Telephone 919-733-5063 FAX 919-733.9919 An Equal Opportunity Affirmative Action Employer 5o%recycled/10%post-consumer paper ,BASF] Subject: [Fwd: NPDES#NC0000299/BASF] - Date: Thu, 08 Aug 2002 14:16:32-0400 From:Tom Belnick aom.belnick@ncmail.net> To: Robert Farmer<Robert.Farmer@ncmail.nee CC: Roger Edwards<Roger.Edwards@ncmail.net>, Charles Weaver<Charles.Weaver@ncmail.net> fyi. . .Robert- this email serves as their rescission request. Mailto:tom.belnick@ncnwil.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 Subject: Re: NPDES#NC0000299BASF Date:Thu, 8 Aug 200213:30:39-0400 From:Raymond L Ackerman<ackermr@basf-corp.com> To: Tom Belnick<tom.belnick@ncmail.net> CC: Jack A Dellinger<dellinj @basf-corp.com> Yes, Tom we finally did it! and all systems are going well. Please activate the rescission process fo us; and thanks for your support and patience through out this project. Ray Ackerman Tom Belnick <tom.belnick@ncm To: Raymond L Ackerman ail.net> cc: Subject: NPDES #NC0000299/BASF 08/08/2002 09:51 AM Hi Ray- Congratulations on completing the connection to MSD Buncombe on 7/31/02! At this point I assume you want your NPDES permit rescinded, so that annual fees and compliance reporting requirements will be stopped. Please let me know by email response, and I'll foward to the NPDES Compliance Unit, which actually carries out the rescission steps. Masi a to: tom.bel.ni.ckCancmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of 2 8/8/02 3:12 PI State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Michael F.Easley, Governor Wiliam G.Ross,Sr., Secretary N C D EN Alan D.Klimek,P.E.,Director NORTR CARouNA oER,.RTMENT of Division of Water Quality En"ARONMENT AND NNl Rl RESOURCES WATER QUALITY SECTION August 19, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Jack A. Dellinger, PhD General Manager BASF CORPORATION Sand Hill Road Enka, North Carolina 28728 SUBJECT: Notice of Violation and Assessment of Civil Penalty for Violations of N.C. General Statute 143-215.1(a)(6) and NPDES Permit NC0000299 BASF CORPORATION Case No. LV 02 - 308 Bun ombe County Dear Mr. Dellinger: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $355.50 ($250.00 civil penalty+ $105.50. enforcement costs)against BASF Corporation. This assessment is based upon the following facts: a review has been conducted of the discharge monitoring report (DMR) submitted by BASF Corporation for the month of March, 2002. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0000299. The violations, which occurred in March, 2002 are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that BASF Corporation violated the terms, conditions or requirements of NPDES Permit NC0000299 and N.C.G.S. 143- 215.1(a)(6) in the manner and extent shown in Attachment A. A civil penalty of not more than twenty-five thousand dollars ($25,000.00), in accordance with the maximums established by N.C.G.S. 143-215.6A(a)(2), may be assessed against a person who violates the terms, conditions or requirements of a permit required by N.C.G.S. 143-215.1(a). Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R. Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against BASF Corporation: $ 250.00 For 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permif No. NC0000299, by discharging waste into the waters of the State in violation of permit daily maximum effluent limits for Biochemical Oxygen Demand (BOD). $ 250.00 TOTAL CIVIL PENALTY $ 105.50 Enforcement costs. $ 355.50 TOTAL AMOUNT DUE Pursuant to G.S.. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B- 282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by non-compliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OR 2. Submit a written request for remission or mitigation including a detailed justification for such request: A request for remission or mitigation is limited to consideration of the reasonableness of the amount of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached waiver and stipulation form and a detailed statement, which you believe establishes whether: (a) one or more of the civil penalty assessment factors in G.S. 143B-262.1(b)were wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please submit this information to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Please note that all information presented in support of a request for remission must be submitted in writing. The Director of the Division of Water Quality will review the information during a bimonthly enforcement conference and inform you of his decision in the matter of the remission request. His response will provide details regarding case status, directions for payment and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions. Please be advised that the Committee can not consider information that was not part of the original remission request considered by the Director and therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. OR 3. Submit a written request for an administrative hearing: If you wish to contest any statement in this assessment letter, you must request an administrative hearing. This request must be in the form of a written petition to the Office of Administrative Hearings and must conform to Chapter 150B of the North Carolina General Statutes. You must File your original petition with the Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 and Mail or hand-deliver a copy of the petition to Mr. Dan Oakley, General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Failure to exercise one of the options above within thirty days, as evidenced by a date stamp (not a postmark) indicating when we received your response, will result in this matter being referred to the Attorney General' Office with a request to initiate a civil action to collect the penalty. Please be advised that any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. If you have any questions about this civil penalty assessment, please contact Mr. Roger C. Edwards of the Asheville Regional Office at 828/251-6208. O O� ( ate) VoFrest R. Westall Water Quality Regional Supervisor Asheville Region Division of Water Quality ATTACHMENTS cc: Roger Edwards w/ attachments Point Sources Compliance/Enforcement Unit w/attachments Central Files w/ attachments ATTACHMENT A BASF Corporation NPDES Number NC0000299 Case Number LV 02.308 Limit Violations, March 2002 Daily Maximum Limit Violations Parameter Date Reported Value Limit Units BOD 317/02 376 291 lb/day it i i i I�, STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF BUNCOMBE IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND BASF CORPORATION ) STIPULATION OF FACTS PERMIT NO. 0000299 ) FILE NO. LV 02 - 308 Having been assessed civil penalties totaling $355.50 for violation(s) as set forth in the assessment document of the Division of Water Quality dated August 13, 2002, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. This the day of 2002. BY ADDRESS TELEPHONE DMR REVIEW RECORD Facility: BASF Corporation Permit/Pipe No.: 001 MonthNear: 03/02 Daily Violations Date Parameter Permit Limit/Type DMR Value %Over Limit 3/7/02 BOD 2911b/day daily 376lb/day 23% Completed by: Date: B/,3/z i DIVISION OF WATER QUALITY - CIVIL PENALTY ASSESSMENT Violator: BASF Corporation County: Buncombe Case Number: LV 02 - 308 ASSESSMENT FACTORS 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private propwly resulting from the violation; of significant ( ) moderately significant ( )significant ( ) very significant ( )extremely significant 2) The juration and gravity of the violation; ( of significant ( ) moderately significant (.) significant ( )very significant ( )extremely significant 3) Theoffect on ground or surface water quantity or quality or on air quality; ( of significant ( ) moderately significant ( ) significant ( )very significant ( ) extremely significant 4) The post of rectifying the damage; of significant ( ) moderately significant ( )significant ( )very significant ( )extremely significant 5) The amount of money sav y non-compliance; ( ) not significant Kimoderately significant ( )significant ( )very significant ( )extremely significant 6) Whnot er the violation was committed willfully or intentionally; ( significant ( ) moderately significant ( ) significant ( ) very significant ( )extremely significant 7) The prior record of the violator in complying or failing to comply with programs over which the Environme01 Management Commission has regulatory authority; and ( not significant ( ) moderately significant ( ) significant ( )very significant ( ) extremely significant 8) The�ost to the State of the enforcement procedures. ( not significant ( )moderately significant ( )significant ( )v ry significant O extremely significa t Date rest R. es ll, Water Quality Supervisor Asheville Regional Office REMISSION FACTORS ( ) Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; ( ) Whether the violator promptly abated continuing environmental damage resulting from the violation; ( ) Whether the violation was inadvertent or a result of an accident; ( ) Whether the violator had been assessed civil penalties for any previous violations; and ( ) Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Alan D. Klimek P. E., Director Division of Water Quality N. C. DEPARTMEN',-'OF ENVIRONMENT AND dTu.S:Aifa NATURAL RESOURCES DIVISION OF WATER QUALITY WATER QUALITY SECTION ` ASHEVILLE REGIONAL OFFICE 59 WOODFIN PLACE QWM N�Y ASHEVILLE, NORTH CAROLINA 28801 PHONE : 828/251-6208 FAX: 828/251- 6452 FAX #: FROM: �C_X��9F1.42.fI S DATE: /7 A 'Z. # OF PAGES INCLUDING THIS COVER: MESSAGE: If questions, please call 828/251-6208 . BASF Corporation (�) BASF August 2, 2002 AUG — 5 2002 Mr. Roger Edwards Waste Water Consultant NC DENR 59 Woodfin Place Asheville, NC 28801 —2414 Re : NPDES Permit NC 0000299 Dear Mr. Edwards: This memo is to inform you that BASF has discontinued the discharging of waste water to Hominy Creek (outfall #001 per the referenced permit), effective the 1st of August. Flow was actually stopped on the evening of July 31". We are now sending all of our waste water to the Metropolitan Sewerage District of Buncombe County. They have issued us Permit Number S-072-02 for this discharge; it is effective August 1, 2002. Our NPDES Permit also covered outfall #002, non-contact cooling water discharged through our East Ditch. This water has been commingled with the several streams from condensers and cooling towers, which have been permitted under our general discharge Permit Number NCG50067. This permit has recently been reissued to also be effective August 1, 2002. MSD's Engineering personnel were here yesterday, and Mr. Payne was at our site today to obtain an initial TSS and BOD sample; all parties seemed satisfied with the tie-in and start-up conditions. My thanks to you and the DENR personnel in Raleigh for you exhaustive patience and assistance in bringing this project to a satisfactory if not swift conclusion. Sincerely, Ray Ackerman Environmental Manager Sand Hill Road,P.O.Box 669,Enka,North Carolina 28728-0669 (828)667-7110 State of North Carolina Department of Environs �mt 4 and Natural Resources �+ Division of Water Quality Michael F. Easley, Governor NCDENR William G. Ross Jr., Secretary Alan W. Klimek, P.E. Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 26,2002 RAY ACKERMAN BASFCORPORATION SAND HILL ROAD ENKA, NC 28728 Subject: Reissue-NPDES Wastewater Discharge Permit BASF Corporation-Enka COC Number NCG500607 Buncombe County Dear Permittee: Your facility was recently granted coverage under wastewater discharge general permit NCG500000. This letter serves as your notification that the Division of Water Quality(DWQ)has reissued the general permit and that your facility's coverage will continue under the conditions of the reissued general permit. Please review the new permit and technical bulletin to familiarize yourself with the changes in the reissued permit.In addition,DWQ is forwarding herewith a reissued wastewater discharge general permit Certificate of Coverage(COC)for your treatment facility. This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S.Environmental Protection Agency,dated May 9, 1994(or as subsquently amended). The following information is included with your permit package: * A copy of the Certificate of Coverage for you treatment facility * Acopy of General Wastewater Discharge Permit NCG500000 * A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal,state,or local law rule,standard,ordinance,order,judgment,or decree. If you have any questions regarding this permit package please contact Aisles Lau of the Central Office Storrawater and General Permits Unit at(919)733-5083,ext.578 Sincerely, for Alan W.Klimek,P.E. cc: Central Files Stormwater&General Permits Unit Files Asheville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 Telephone 919-733.5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/10%post-consumer paper 2002 14:26 #2499 P.001/003 PO�ef- Fro M : JUL 1 0 2,002 JUL.09'2002 14:26 #2499 2.002/003 BASF Corporation BASF July 9, 2002 Mr. David Goodrich Supervisor NCDF_NRIDWQ/NPDES UNIT 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Goodrich: This is in response to your request of Ray Ackerman for a letter detailing the current status of the MSD project, But first[at me express my appreciation to you and your staff for their understanding and support of our efforts to discontinue the operation of our WWTP and discharge to the local POTW.This has been an expensive and difficult undertaking given the complexity of the situation and the number of parties involved. BASF has made a concerted effort to keep the local DENR Office informed and Involved, and will continue to do so. The project involves the following parties; BASF Corporation Colbond, Inc. Biltmore Farms, Inc. Fletcher Partners, Inc. The Enka Village Home Owners BASF, Colbond, and The Enka Village each have aline that will discharge to a MSD sewer line. BASF's line is ready to use and Colbond's line will be completed when The Village waste is removed from their lift station. Colbond, Biltmore Farms, and Fletcher Partners own the parcels of land through which the line from Enka Village traverses. BASF built and currently owns the line.The current delay is the satisfaction of MSD on the easement from Biltmore Farms and the satisfaction of the County Clerk's office with the proper signature on the deed transferring ownership of the Village line from BASF to MSD. The Colbond easement and the Fletcher Partners easement have been accepted by MSD. Based upon our current information,the transfer of the deed from BASF to MSD should be properly executed by the and of this week and MSD will have an acceptable easement from Biltmore Farms by July 19t6. snntl HIII Roes,P.O.Bea M,Enka,Nam 0arollno 2672&0669 (6261667.7110 2002 19:26 02999 P.003/003 2 Once these legal issues are resolved and MSD gives us permission to complete the tie-in of the village line,we anticipate we will be discharging to MSD by the middle of August. Given the history of the project so far, however,we would request the extension of our NPDES Permit through the end of August. Again, let me thank you for your understanding and assistance in the satisfactory completion of this project. Sincerely, eact. General Manager Re:[Fwd:NPDES Permit Extension] Subject: Re: [Fwd: NPDES Permit Extension] Date: Tue, 18 Jun 2002 07:27:52 -0400 From: Roger Edwards<Roger.Edwards@ncmail.net> Organization:NC DBNR-Asheville Regional Office To: Tom Belnick<tom.belnick@ncmail.net> Tom, Thanks for handling this extension. The 60 days should be more than adequate time to get everything completed. Again, thanks. R. Edwards Tom Belnick wrote: > fyi. . . sounds like MSD has been dragging this one along. I don't think > there will be a problem with an administrative extension. > __ > Mailto:tom.belnick@ncmail.net > N.0 DENR-DWQ/NPDES Unit > 1617 Mail Service Center, Raleigh NC 27699-1617 > Work: (919) 733-5083 ext. 542 > Fax: (919) 733-0719 ------------------------------------------------------------------------ > Subject: NPDES Permit Extension > Date: Mon, 17 Jun 2002 15:32:45 -0400 > From: Raymond L Ackerman <ackermr@basf-corp.com> > To: tom.belnick@ncmail.net > Mr. Belnick, > Needless to say it is both embarrassing and frustrating for me to ask, but > I find myself totally at the mercy of others in discontinuing the operation > of our WWTP. We will need to further extend the period of our permit. MSD > is requiring the completion of four easements pursuant to the new "village > line" and as you might expect, they are being held up by all the lawyers > for the five parties concerned ( MSD, BASF, Colbond, The Fletcher Group, > and Bil tmore Farm, Inc.) . With the exception of the two new manhole that > will serve the Village, BASF has completed all the work necessary to send > all of the waste to MSD. (We actually had our part done by mid-May as > originally expressed to you as a completion date) . I have discussed this > with Roger Edwards of the Asheville Water Quality Section and he has been > in contact with MSD. Re has suggested that I request a 60 day extension of > our permit, which should allow for all the legalities and our small amount > of construction work to be completed. Your further patience and > cooperation in this matter is greatly appreciated. > Sincerely, > Ray Ackerman Roger Edwards - Roger.Edwards@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section 59 woodfin Place Asheville, NC 28801 Tel: 828-251-6208 Fax: 828-251-6452 1 of2 6/18/2002 7:40 AM State of North CarolinaEnvron I� Department of sources _ t 1 and Natural Resources Division of Water Quality `�- Michael F. Easley, Governor N C D EN R Willam G. Ross Jr., Secretary Gregory J. Thorpe, PhD., Acting Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES May 23, 2002 , st �I u JACK A.DELLINGER 1451 SAND HILL RD ENKA, NC 28728 SUBJECT: PAYMENT ACKNOWLEDGEMENT CIVIL PENALTY ASSESSMENT BASF CORPORATION-ENKA BUNCOMBE COUNTY PERMIT NO: NC0000299 LV 02.113 Dear Dear Mr.Dellinger: This letter is to acknowledge receipt of check No.00320581 in the amount of $1,105.50 received from you dated May 10, 2002. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes,Regulations or Permits. If you have any questions,please call at(919)733-5083, Sincerely, RUC AL" ��Coleen Sullins, Chief Water Quality Section Cc: Enforcement File#:LV 02-113 - ARORegimud Office Supervisor Central Files 1617 Mail Service Center,Raleigh,NC 27699.1617 Telephone 919-733-5083 Fax 919-733-9612 An Equal Opportunity Affirmative Action Employer 50%recycledt10% post-consumer paper BASF Enka Plant;NC0000299;Buncombe County Subject: BASF Enka Plant; NC0000299; Buncombe County Date: Fri, 24 May 2002 14:31:17 -0400 From: Tom Belnick<tom.belnick@ncmail.net> To: ackefmr@basf-corp.com CC: Roger Edwards<Roger.Edwards@ncmail.net> Ray- Based on our conversation today, BASF will need another 30 days to complete the connection to MSD Buncombe County. The current BASF NPDES permit expires 5/31/02. We will maintain this permit in active mode for another 30 days to allow project completion. All terms and conditions contained in the original permit remain unchanged and in full effect. Mailto:tom.belnick®ncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 of 1 5/24/2002 2:36 PM State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Michael F.Easley,Governor William G.Ross,Jr.,Secretary NCDENR Gregory J.Thorpe,Ph.D.,Acting Director NORTH CARouNA DEPARTMENT OF Division of Water Quality ENVIRONMENT AND NMURAL RESOURCES WATER QUALITY SECTION April 29, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Jack A. Dellinger, PhD General Manager BASF CORPORATION Sand Hill Road Enka, North Carolina 28728 SUBJECT: Notice of Violation and Assessment of Civil Penalty for Violations of N.C. General Statute 143-215.1(a)(6) and NPDES Permit NC0000299 BASF CORPORATION Case No. LV 02 - 113 Buncombe County Dear Mr. Dellinger: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $1,105.50 ($1,000.00 civil penalty + $105.50. enforcement costs) against BASF Corporation. This assessment is based upon the following facts: a review has been conducted of the discharge monitoring report (DMR) submitted by BASF Corporation for the month of November 2001. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0000299. The violations, which occurred in November 2001, are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that BASF Corporation violated the terms, conditions or requirements of NPDES Permit NC0000299 and N.C.G.S. 143- 215.1(a)(6) in the manner and extent shown in Attachment A. A civil penalty of not more than twenty-five thousand dollars ($25,000.00), in accordance with the maximums established by N.C.G.S. 143-215.6A(a)(2), may be assessed against a person who violates the terms, conditions or requirements of a permit required by N.C.G.S. 143-215.1(a). Based upon the abq-^ findings of fact and conclusiong-( law, and in accordance with authority provided by the Secretary of the Department of Envii , ment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R. Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against BASF Corporation: $ 1,000.00 For 1 f the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. 14C0000299, by discharging waste into the waters of the State in violation of permit monthly average effluent limits for total suspended solids. $ 0 For 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit daily maximum effluent limits for total suspended solids. $ 1.000.00 TOTAL CIVIL PENALTY $ 105.50 Enforcement costs. $ 1,105.50 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.6A(oj in determining the amount of the penalty I .have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B- 282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by non-compliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OR 2. Submit a written request for remission or mitigation including a detailed justification for such request: A request for remission or mitigation is limited to consideration of the reasonableness of the amount of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached waiver and stipulation form and a detailed statement, which you believe establishes whether: (a) one or more of the ci("" enalty assessment factors in G.S^"'�3B-2B2.1(b) were wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (a) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please submit this information to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Please note that all information presented in support of a request for remission must be submitted in writing. The Director of the Division of Water Quality will review the information during a bimonthly enforcement conference and inform you of his decision in the matter of the remission request. His response will provide details regarding case status, directions for payment and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions. Please be advised that the Committee can not consider information that was not part of the original remission request considered by the Director and therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. OR 3. Submit a written request for an administrative hearing: If you wish to contest any statement in this assessment letter, you must request an administrative hearing. This request must be in the form of a written petition to the Office of Administrative Hearings and must conform to Chapter 150B of the North Carolina General Statutes. You must File your original petition with the Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 and Mail or hand-deliver a copy of the petition to Mr. Dan Oakley, General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Failure to exercise no of the options above within thirtylys, as evidenced by a date stamp (not a postmark) indicating when we received your response, will result in this matter being referred to the Attorney General' Office with a request to initiate a civil action to collect the penalty. Please be advised that any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. If you have any questions about this civil penalty assessment, please contact Mr. Roger C. Edwards of the Asheville Regional Office at 828/251-6208. (D te) /Forrest Water Quality Regional Supervisor Asheville Region Division of Water Quality ATTACHMENTS cc: Roger C. Edwards w/ attachments Point Sources Compliance/Enforcement Unit w/ attachments Central Files w/ attachments ATTACHMENT A BASF CORPORATION NPDES Number NC0000299 Case Number LV 02-113 l Limit Violations, November 2001 Monthly Average Limit Violations III Parameter Reported Value Limit Units TSS 289 209 Ibs/day Daily Maximum Limit Violations Parameter Date Reported Value Limit Units TSS 11/07/01 575 565 Ibs/day i STATE OF NORTH CAR06,, DEPARTMLNT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OFBUNCOMBE IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND BASF CORPORATION ) STIPULATION OF FACTS PERMIT NO. NC0000299 ) FILE NO. LV 02 - 113 Having been assessed civil penalties totaling $1,105.50 for violation(s) as set forth in the assessment document of the Division of Water Quality dated April 29, 2002, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. This the day of 2002. BY ADDRESS TELEPHONE DMR REVIEW RECORD Facility: BASF Corporation Permit/Pipe No.: 001 Month/Year: 11/01 Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit TSS 209 289 38 Weekly/Daily Violations Date Parameter Permit Limit/Type DMR Value %Over Limit 11/07/01 TSS 565lbs/day 575 Ibs/day 2.0 Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported #of Violations Other Violations Completed by: Date: 1) DIVISION OF vVATER QUALITY - CIVIL PENALTY ASSESSMENT Violator: BASF Corporation County: Buncombe Case Number: LV 02 - 113 ASSESSMENTFACTORS 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private prop resulting from the violation; ( of significant ( ) moderately significant ( ) significant ( )very significant ( ) extremely significant 2) The ration and gravity of the violation; ( of significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 3) The Vect on ground or surface water quantity or quality or on air quality; ( t significant ( ) moderately significant ( )significant ( ) very significant ( )extremely significant 4) The lost of rectifying the damage; act significant ( ) moderately significant ( )significant ( ) very significant ( )extremely significant 5) The amount of money save y non-compliance; ( ) not significant ( oderately significant ( )significant ( )very significant ( )extremely significant 6) Wh er the violation was committed willfully or intentionally; ( of significant O moderately significant O significant ( )very significant ( )extremely significant 7) The prior record of the violator in complying or failing to comply with programs over which the Environrn r1lanagement Commission has regulatory authority; and ( of significant ( ) moderately significant ( ) significant ( )very significant ( ) extremely significant S) The st to the State of the enforcement procedures. of significant ( ) moderately significant ( ) significant ( ) very significant ( )extremely signifi D e Wrest R. Westall, VVat6r Quality Supervisor Asheville Regional Office REMISSION FACTORS ( ) Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; ( ) Whether the violator promptly abated continuing environmental damage resulting from the violation; ( ) Whether the violation was inadvertent or a result of an accident; ( ) Whether the violator had been assessed civil penalties for any previous violations; and ( ) Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality ,2 10:21 #2650 2.002/005 dASFCorporation r'SAW March 27,2002 Central Files NC Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699�1617 Dear Sir: REFERENCE: Priority Pollutants Monitoring Report 1"Qtr.2002 Enclosed are two copies of the Reporting Form "A"for the Annual Pollutant Monitoring Requirement of our NPDES Permit# NC 0000299. Sincerely, 1aa-4Lft-- Rviro Ackerman E nmental Manager Attachment Sand HIII Ramd,P.O.Sox 889,Enka,Notlh Cemlina 28728-0089 (828)8074119 AOG.0912002 10:21 #2650 P.001i. Fond MIT 5a1m,MC 29729 PMma:8t8-fi67- 87.7U0 kmt F28•dd9d9d9 _ �{� I� "u a t �F' s"y art'. �i �•� t5 I �6`1'�G�,� Ya' �r 7 Y"'hdr#'�( t � wP .'1'kpr ak.Rn F,4: a ' � � '. '" a �:� d i15'r ����•r�ot k 7,� t� i is Te: Qj, d _ asi � vSL Fronm; A.a aa: „pm, S r. ours o rorReAM o Pl =Cm m r4 o Mao" O RMNPACY* C'N . . . . I� -002 10:25 #2650 P.005/005 Pecs Anerymel8ervlcea,Inc. FEW OmAvoum..Suite 100 aceAnalXicaf" " 70.075902 PAmm.754.e75anz wnu,pace70Da.wm iAr704.8759091 to P"j"t Dumber: 9230360 Client.Penject ID: BASF 93273.0E Dab Bampl.e 90, 93112e902 Px0190t Sample Nurbee: 9230360.001 Date Cottontail 02/15/02 4100 Client "In 10, Ooi 0111MA Matrix: Wear. Date Received: 02/18/02 41,63 ve�..wtera r...n 4. 1InI F9 aeam•t bade Motion ana6 vsnn M. ybnape Affe-ldmit 4,6•pWtro-2-m4rhylphmel ND vp/1 90. 1.0 02/21./02 16:04 "0 534.52.1 •R,4•pinl.teephen0l ND ug/1 50. 1.0 02/21/92 26:04 RPO 51-28-5. a,4-pinitmhelmee RD to/1 10. 1.0 02/21./02 16:04 war 1.21.14.2 1,6-aW.tmmlvenr RD aN/1 10. 1.0 o2/21/02 a6:04 Rea 606-20-2 pi-n-sctylphthalat, No vg/1 10. 1.0 02/21/02 16,04 IN 17.7.04-0 hie(1.8GhylhrEyllykthalate 25. tell 10. 1.0 02/21/02 16:04 IN 117.61:7 1,M Pivexanthana NO ug/1 10. 1.0 02/21/02 16:04 NPt 206.44.0 P1v=m ND ug/1 10. 1.0 02/21/09 16:04. NO 06.73.7 7aawwblom-4,3-bntadiene N0 ag/1 10. 2.0 02/21/02 16:04 Men 47-6e4 Mexmhlnrabmemr NO vR/1 10. 1.0 02/21/02 26:04 aPa 110.74-1 Mereehl0rary0l0ymtadiene 3® ep/1 Ia. 4.0 02/21/02 16,04 Ran 77.47.4 getashlOtaekhave ID vB/1 10. 4.0 02/21/02 29,04 too 67.72-1 2nMno(1,1,9-cd)pyrme ND uB/1 10. 2.0 02/21/02 16:04 00 1.93.39.9 1mvpb0mne 90 Vol, to. 1.0 02/21/02 10,04 Man 98-99-1 Nephtbalam DD vg/1 ID. IA 02/21/07 16,c4 "a 91-20-3 Rltmbencene m uP/1 to. 1.0 02/21/02 16,04 RPd 90.93.3 2-Nitx'Vhenol m UP/1 10. 1.0 02/11./0I 16,04 APO 80.16-6 4-N2LtapheP01 'Dr) Ag/1 so. 1.0 02/21./02 1604 RPO 1D0.02.7 R•Mitxse0diaetbyleEime N0 vg/l 10• 1.0 02/21./02 Mee RP0 62.76-9 N-Mikxsam di•n•pxepylemiae DO u9/1 Ia. 1.0 02/21/02 16,04 IN 621.64.7 M•Mitmaodiphm mama ND eg/l 10. 1.0 03/21/02 16;04 RPO 89.30.6 P�ter16ar0phm01 ND ep/1 50. 1.0 03/R1/uR 16;04 Dan 87-06-5 Pbevaathmane N0 ug/l to. 1.0 02/21/03 Mod Ran IS-01.1 7hen01 Dn eg/1 10. 1.0 02/21/07 16104 "a 108.05-2 pytma rap no/1 10. 1.0 02/21/92 16:04 Ran 129.00.0 1,2,44rich10rabeneene an uD/1 10, 1.0 02/21/02 19:04 RP9 120-e2.1 2,4,6-cr2ahlacophonal DN mg/1 10. 1.0 02/21/02 16:04 Ron so-06.2 Rittobenmam49 tat 34 8 1.0 02/21/01 16,04 09 4166-60-0 4 a•nmmrobiph.nyl (a) 34 1 1..0 02/21./02 16,04 Rog 921.00.8 4 T6rphm,y2•dl4 (9) 39 b 1.0 02/21/02 16,04 Pea 1718.51.0 a-elvormhmal (0) s2 1.0 02/21/02 16:04 Rea 367.22.4 2,4.6.4YibroMbeasl (St 0 F 1.0 oR/21/02 26:04 Rea 4 new RaLtmbd oR/20/02 ac 6emivalabilas pea5leidm in water. by OR PrappletAad; BPA 408 By / EFA 608 A7.dv3n 0.27 va/1 0.050 1.0 0/27/02 COE 2DD-00.2 alpha-BRC to tell 0.860 1.0 02/27/02 CIE 31944-6 n.e., 01/15/02 Pal,.: 2 Lt=Modffim"on1°a REPORT OF LABORATORY ANALYSIS �vndnL°0b"owamWUWJO'JsB NC Wastewater 12 NC 110000 Water 37706 TAID report shag am be reproduced,except to full, VA Drinking Water 213 SC Mao Without the written gonsent of Pats Analoold Services,Ian. M NELAP E87627 .002 10:22 #2650 P.003/005 QUARTERLY EFFLUENT MONITORING REPORT March 27, 2002 FAcurY NAME: 6A5F Fibers Enke Plant Wore PERMIT NO: NO 0000290 .i Acrylonitnle 1.41 < 10 ,.G 0.041 d?U Carbon Tetroehlorlde 0,22 < 1 < 0.004 1,2,4-Trichlorobenzena 0.61 '< 1 < 0.004 1,2-Dichloroethene 1.23 < 1A < 0.000. Hexachlaroethans 0.32 < 10 < 0.041 11,2-Tdchloroethane 0.32 < 1 < 0.004 Chloroform 0.27 < 6 < 0.021 dimmo12-Dichlorobenzens 0.95 < 10 ,a��y< 0.04.1 bimmOv's1,4-Dichlorobenzene 0.16 < 10 < 0,041 1,2-trans-Diehloroekh one 0,32 < 1 < 0.004 9,2-Diohloro ro ane 1.34 < 1 < 0.004 2 4-Dimeth ,phenol , 0.21 10 < 0.041 2,6-1)initrotcluene 3.74 < 10 < 0.041 I Fluoranthene 0.40 < 10 < 0.041 Methyl Chloride 1.11 < 1 < 0.004 Naphthalene 0.016 < 1 < 0.004 2-Nitro hencl 0.40 < 10 < 0,041 2 4-Dinitro hand 0.72 < 50 < 0.206 BI9(2-ethylhexyl htha,ate M .83 25 < 0.103 AUG.09'2002 10:24 /^`+y #2650 P.004/00, l y Nge2 Dimethyl hthalate 0.27 a 10 < 0.041 Benza(a retie 0,016 < 10 < 0,041 Benzo k fluoranthene 0.016 < 10 < 0,041 Acene h lene 0.016 < 10 < 0.041 I t Fluorene 0.016 < 10 < 0,041 P retie 0.016 < 10 < 0.041 Toluene 0.47 < 1 < 0,004. c Vin I Chloride 1.57 < 1 < 0.004 Total Copper 18.7 9,4 0.022 Total Nickel 13.81 e 5 < 0,021 Total Cyanide h'0.78 < 2 < 0.008 Note: All samples are grab samples taken an Febmary 11th,by Glenn Howell of pace Analyticel, Inc. Tha 9swthat cloy was a.4a5 MGp. I cee,,Nythel',this report Is accurate and complete to the beat of my knowledge. Raymond L.Ackerman Operator In Responalble Charge , F OF wATF9 ^ Michael F.Easley,Governor William G.Ross Jr.,Secretary y North Carolina DepaNnent of Environment and Natural Resources r y Gregory J.Thorpe, Ph.D. Acting Director Division of Water Quality December 31,2001 Mr. Ray Ackerman BASF Corporation 1451 Sand Hill Road Enka,North Carolina 28728 Subject: - NPDES Permit Modification Permit No. N00000299 BASF-Enka Plant Buncombe County Dear Mr.Ackerman: The subject individual NPDES permit issued on October 23, 1995 has been modified as follows: • The permit expiration date has been administratively extended to May 31,2002. This permit extension will provide the permittee time to complete its wastewater connection to the Metropolitan Sewerage District of Buncombe County. All other terms and conditions contained in the original permit and subsequent modifications remain unchanged and In full effect. Please find enclosed the revised Permit Cover Sheet, which will replace the old Permit Cover Sheet. This permit modification is issued pursuant to the requirements of North Carolina General Statute 143.215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994(and as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an ad)udicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be In the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made,this permit shall be final and binding. Please take notice that this permit is not transferable. Part II, EA.addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources,Coastal Area Management Act,or any other Federal or Local governmental permits may be required. If you have any questions or need additional Information, please contact Mr. Tom Belnick, telephone number (919) 733-5083,extension 543. Sincerely, Original Signed By Oevid A. Goodrich Gregory J.Thorpe, Ph.D. cc: US EPA, Roosevelt Childress Asheville Regional Office,Water Quality Point Source Compliance NPDES File Central File RO E N.C.Division of Water Duality 1617 Mail Service Canter Raleigh.NC 27699.1617 (919)733-7015 Customer Service: 1 800 623-7748 Permit No. NC0000299 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BASF Corporation is hereby authorized to discharge wastewater from a facility located at Fiber Products Division- Enka Plant �. 1451 Sand Hill Road Enka, North Carolina Buncombe County to receiving waters designated as Homony Creek in the French Broad River Basin in _ accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective December 31, 2001 This permit and the authorization to discharge shall expire at midnight on May 31, 2002 Signed this December 31, 2001 Original Signed By David A. Goodrich Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Commission file://[Untitled Ray- In accordance with your request below and following review of the laboratory data you faxed me on 11/14/01,please use this e-mail as approval for the addition of 4 gpd of contaminated groundwater from BASF's soil vapor extraction process to BASF's wastewater treatment facility(NC0000299). The resulting discharge to Hominy Creek, Class "C" waters in the French Broad River Basin should present no water quality compliance problems. Water quality standards assigned to this stream for Trichloroethene and 1,1,2,2-Tetrachloroethane should not be threatened as result of this waste addition. Please advise if you want to discuss this in more detail. Max Raymond L Ackerman wrote: Max, We are generating approximately 4 gallons a day of contaminated ground water from the SVE(Soil Vapor Extraction) System under building 660,the former Marketing Tech Building now leased by A B-Tech(We still own the land under the building). The water is collected in an 80 gallon knock out tank down stream of the suction pump. I have faxed you the test results from Pace Analytical Laboratory showing the contaminants to be 14 ppb of Chloroform,4.5 ppb of Trichloroethylene, and 140 ppb of 1,1,2,2,-Tetrachloroethane. I am requesting permission to dump this ground water into our W WTP at the rate of approximately 8 gallons every two days. Thanks for your attention to this request, Ray Max Haner-Max.Haner@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality- Water Quality Section 59 Wood£m Place Asheville,NC 28801 Tel: 828-251-6208 .Fax: 828-251-6452 1 of 1 11/15/2001 1:36 PM 40870 P.001/003 ,F CORMRATION BASF Facsimile Cover Sheet To: A . /Y/@k ,dn,� r From: ka) �e.� rWle 7 BASF Corporation . Sand Hill Read h Enka,NC 29728 FaX:, phone. Phone: Fax: Date: Pages: . Subject:. ¢c COMMENTS: NV 14 2UUI NOV.13'2001 15:44 40, PaePAnetyNcel,. aceAwvnnvap.lywltabicrmaml ry 9BO0NiWI M is NO.. Phone:704.87 fist 104.575.M t vac. An.lytiu.1 a...Laos, Inc. Lab Projeuk Mn er: P227106 54 eavamicroft Dr1ve clink Pnojeet 0: Bur/9324416 Apl.vLll., NC 20001 Attn: Me. Eeverly Mrinae.ad Phone: 19291254.7176 Lab Sample Ne: 031022347 project Semple N=ber: 92271.06-001 Date Collected: le/E3Jol 10:30 Mont Demple ID: ODE 31ATEB Natxlx: Rent Data a.r.Lvedr 10/13/01 11:06 fir^ „•Me.ylta--_, Daniel , RCWF.a..1,1N.1G Dilut.on-AnalyzaA fAS.X� rtzate Rer"lud, FC Volxtileg YPl.k11e Ealonanbom by 601 prop/Mathmd: SPA 6n1 / EPA 601 DicgloxnAltluorometheue MD vg/1 1.0 3.0 ].0/29/01 PPN 75-71-3 ahlanouchnal qD u0/1 2.0 1.0 10/29/01 PPN 74-37-3 Vinyl CbLorl a Na :101 1.0 1.0 1.0/29/al FPM 75-01-4 9ro.ethuff Na xg/1 110 1.0 1.0/29/01 PM 7443-9 Obiomotheme m ug/1 1.0 1.0 1.0/23/01 PPM 75-00-3 Triaglaxot].mxomePdana m uT/1 1.0 1.c 10/29/01 MPH 75-60.4 1,1-Dichlamethnne ND ug/1 1..0 1.0 10/29/03. PPM 15-35-4 Methylma ehlnrlde NO ug/1 2.0 1.0 10/29/01 PM 75.09.2 txm.•1,2-Dicgloxoethene NO ug/1 1.0 1.1) 10/29/01 rpm 156.60-5 1,]:DSCIIIemetbaae m ug/1 1.0 1.0 10/29/01 PPN 75-34.2 Chl".f.m 14. u9/l 1.0 1.0 10/2p/01 PPM 67.66.3 1,1,1-xrlrl1oreethme RD ug/1 1.a 1.0 10/20/01 rpm 71.55.6 Carbam tekrechlorida Ne ug/1 119 1.0 10/29/01 ➢➢N 56-23-5 1,2-D1c410rbatlena hest Nn ug/1 1,0 1,0 10/29/02 PPN 107.06.2 ,Tn1.ohl.amnthem : �2:�WSt A.5 urA 1.0 1,0 10/29/01 FYN 79.OS-6 1,2-DLcklerapmpaue i ` L�^` fm u9/1 1,0 1,0 10/29/01 PPN 79-97-5 araaadichloeumetlme Fee ug/L S,a 1.0 10/29/01 ➢➢M 75-27.4 C1.-1,3-pichl...P..pene ND e9/1 1..0 1.a 10/29/O1 PPN 10061-C1-5 trine-1,3•nicllorapxopeue Nn ug/1 110 i,a 10/29/01 PM 10061.02.6 I,22-Trihleroetbme 0 h9/1 L,a 1.9 31V29/01 Fm 79.00.5 Tetrachlcroettme DD ug/1 110 1,0 3.0/29/P3 Fix 127.13-4 DSbromochlgxmmethlae ND ng/1 1.0 1.,0 1.0/29/01 pm 124-48-1 Chlorogeusme ND log/1 1.0 1.0 10/29/01 FIX NB-90.7 � Emmnform 1,, (.a ND ug/1 1.0 1.0 1e/29/01 PPM 75.25.2 111,2,3-T.tr.dhI6p th e.r 140 ug/1 1.0 1.0 10/29/01 PPM 79-34-5 1 1,3-Piehlorobmn.0 ,)I++xx^^ tin uq/1 1.1 1.0 1.0/29/Al PPM 541-73-1 S,a-Dih].arobeuxeve >E1 ug/1 1.10 1.0 1.0/29/Ol PRE 106-46-7 1,2•D2.eb1orobeuxeae ND u9(1 1.0 1.0 1.0/29/al PPM 95.50.1. 1•C'hlem-3-Elmtabeauna. 1S1 D2 4 3.0 10/29/01 PPN 625.98,9 Y+HI II/OB/Of. W C I. .�d"� Po9ei t J KKYY11 i ).yhg1�]pryy53Ei(1,4jjon INe �6nm19 WaterH'rall90I90 NO Wastewater 1z REPORT OF LABORATORY ANALYSIS KY Dd9krog water as NC prinking Water 3770 This report shall nor be reproduced meept in lull, VA prinking Water 219 sc gDoo0 without the written consent at Pace Analyg9al 59NICa9,Inc. FI.NELAP FM27 00870 P.003/003 Pass Anafytfmf 36rPIS8i,Ins. 9Bp9pMxyAveaue,S6ik Im aceAnalytical" Huao 10 NO2B078 wwn.parnla0rmm Mom.? 4 875909 Rrr.70PB75.9091 Lab FYP7[et MumbsY: 02271.86 C1i[mh. Fxoi[ct 1:0: MF/9324416 Leb Sample No; 931022364 Pm]0et sample Number.: 02271.36.002 Gate Cellecked: 10/21/01 00,00 Clieat Semple ip: BASE TRAVEL ELM Matrix: Racer fete Recelved: 10/23/01 12:05 Pex"Wre 13uu1 en Unit,— N,eeet Mai GklubiaP Avaiyzea [AS No. PlM&t[ Bag Listk GC volabtlNm Volatile Oa1eYAYb4A6 by 601 PYap/M[thod; HPA 601. / EPA 601 Cb1oYPloxs YG my/1 La 1.0 10/29/K 2104 PPM 67-66-3 1;-Cblom-3-tluorcbed%s=e t(S) 66 A 1.0 10/20/01 21r24 PPM 925-99.9 4� aus, xx/pp/ex py�: i REPORT OF LABORATORY ANALYSIS Ubnratodf.PHilixikOlDS NO Wastewater 12 KY Drinking Water 90D9D NO Drinking water 27708 This report shall not be reproduced,ompt In full, VA Drinking Willer 213 6D 09009 withoutthe written consent at Pete AneMICal 3elVINS,Ina Fl-NELAP E87627 State of North Carolina l Department of Environment and Natural Resources Asheville Regional Office ,� r� . � Michael F.Easley,Governor N C D EN R William G.Ross,Jr., Secretary ,. Kerr T. Stevens,Director NORTR CAROUNA DP TMENT OF Division of Water Quality ENVIRONMENT ANO NAT.R, RESOURCES WATER QUALITY SECTION June 26, 2001 Mr. Jack A. Dellinger, PhD General Manager BASF Corporation Sand Hill Road Enka, North Carolina 28728 Subject: Compliance Sampling Inspection Status: In Compliance BASF Corporation Q Wastewater Treatment Facility \ NPDES Permit Number NC0000299 uncombe County, North Carolina Dear Mr. Dellinger: The Compliance Sampling-Inspection- that I- conductedon May--23, - 2001, showed that the wastewater treatment facility for BASF Corporation was in compliance with terms and conditions contained in NPDES. Permit No. NC0000299 . Operation and Maintenance (O&M) activities continue to be performed in a satisfactory and effective manner. A copy of the inspection report is attached for your review. Should you have questions or wish to discuss this report in more detail, please contact me; telephone (828) 251-6208 . Your �L'vOuly Max L. Haner Environmental Chemist Enclosure CC : Maurice Horsey, EPA Forrest R. Westall 59 Woodfin Place,Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50%mcycledi10%post-consumer paper ..,_.....NORTH.CAROLINA DEPARTMENT OF ENVIRONMENT AND.NATURAL RESOURCES. _ Division of Water Quality -Water Compliance Inspection Report (EPA Form 3560-3) Section A: National Data System Coding transaction NPDES N Yrl.olday inspection type inspector facility type days facility self-mmitoam evaluation rarm New NC0000299 00/05/23 CSI State (2) 1 3 (lv.unreliable/3 satisfactory/5v.reliable) Section 8: Facility Dan Name and Location of Facility Entry Time: Permit Effective: BASF CORPORATION 0830HRS 95/12/01 US HWY 19/23 @ NC HWY 112 Exit Time: Permit ENKA, N.C. 1125HRS Expiration: BUNCOMBE COUNTY 2000/09130" Name(s) of On-Site Representative(s) Title(s) Phone number(s): Fax number(s): RAY ACKERMAN ORC 828- 667-7277 KAY CROWDER Name, Title, Address of Responsible Official: Phone number(s): 828-667-7110 JACK A. DELLINGER BASF CORPORATION Fax number(s): 828- ENKA, NC 28728 Contacted? No Section C. Are.Evaluated During inspection is-satisfactory,M-Marginal, U-Unsatisfactory,N-Not Evaluated 5 Permit S Flow Measurement 5 Operations&Maintenance N Sewer Overflow 5 Records/Reports S Self-monitoring Program N Sludge Handling/Disposal N Pollution Prevention S Facility Site Review N Compliance Schedules N Pretreatment N Multimedia S Effluent/Receiving Waters N Laboratory N Storm Water N Other: Section D* Surnmary of Findings/CommentskCampliance Status tAttach additional sheets f EFFILLUENT DATA IGOMPOSIIE SAMPLES) EFFLUENT LIMITS (MO AVE/DAILY MAM PERMIT TO NOTICE 5/23101- FLOW = Q.478 MGD 1.25 MGD �.. ISS TRC sio UG& NOT LIMITED 19 C NOT LIMITED ZINC Q.15 #1DAY 38 UG/L 6.35#/DAY/ 643.5''UG/L THE WWTP WAS IN FULL OPERATION.WIYH ALL UNITS APPEARING IN GOOD WORKING ORDER. BOTH CLARIFIERS SHOWED SOLIDS IN THE EFFLUENT LAUNDER. THE ORC ADVISED THAT THE CHLORINE CONTACT CHAMBERS CHECKED REGULARLY FOR SOLID ACCUMULATION WITH REMOVAL AS NEEDED. TH€SYSTEM OPERATION IS BASED ON MLVSSWHICH ROUTINELY RUNS BETWEEN 1000 TO 1300 MG/L. CURRENT MLVSS LEVEL REPORTED AT-:1000 MGIL.SAMPLING EQUIPMENT,FLOW MEASUREMENT&RECORDING UNITS, APPEARED WELL MAINTAINED, PM PROGRAM EFFECTIVE. VEGATATION IN FINAL BASIN SHOULD BE REMOVED. COMPLIANCE NOTED Compliance Status: X Compliance Marginal Compliance/Deficiency Non-Compliance Name(s)and 5ignatur (s)of lnspe tor(s)/reiephone: Agency/Office: Date: 6/26/00 MAX L. A 828-251-6208 Water Quality Section Asheville Region Name and gna of Re e F rr t I Fax: 828-251-6452 Da 59 Woodfin Place,Asheville North Carolina 28801 Telephone 828.251-6208 FAX 828-251-6452 An Equal Opportunity A8lrmative Action Employer 50%recycled/10%post-consumer paper { ` / | GTT R ; GQSI oEe ! ; . ! | • � ° ; i ! ! oegpee / © ® g ) oonm ! El ` � \ < ! \ � \ E yE 20 ; Ecoo 222 \ \ 2 / ^ ib | P i . w / � . . . U-M\ \ \ a E 3 K1 9 c H H " '� � m H 6 _ Y y m y ? 4 m $ x z Y E 6 • - Z 'R' m - G O 4 e < < w3 4 S m C a a a 8 • : qE e c� � O � 6U • • V 7 O U O P `Ll e m X • a C4 ° S Y Z • _ 6 E pe �e m a P H ^ U q = 1tI p Z ® u n 'p Il Y • 1� � p ^ e n K ¢'m.�. c m _ Y .•I NI m V � b� w ml al til .. .Ni N � .�i wl .i NI yf � m • ,41WF S� P -.I • � N E P Sale of Conductive Fibers Unit l 1 D,.. +, IA To: mm.haner@nemail.net Forwarded by Raymond L Ackerman/KFF/ENKA/BASF-CORP/BASF on 01/29/2001 08:39 AM Raymond L Ackerman O1/23/2001 08:57 AM To: max.haner CC: Subject: Sale of Conductive Fibers Unit Max, On January 9, 2001 BASF sold the Conductive Fiber Unit at Enka to Shakespeare Corporation. The sales will not impact the operation our WWTP nor does it make any change pursuit to the requirements our NPDES Permit. We will continue to treat the 5 to 8 gallons per day of waste water that comes from this unit under our service agreement with Shakespeare. If you have any questions or concerns, I can be reached at 667-7277 or by e-mail at ackermrobasf.com Regards, Ray 1 of] 10/4/2001 8:07 AM Re Sale of Conductive Fibers Unit ^ n To: Raymond L Ackerman<ackermr@basf-corp.com> CC: Tom Belnick<Tom.Belnick@ncmail.net>, Forrest Westall <Forrest.Westall@ncmail.net>, Max Haner<Max.Haner@ncmail.net> Reply Ray - Thanks for the report of BASF's sale of its Conductive Fiber Unit to Shakespeare Corporation. This notice constitutes compliance with Reporting Requirements contained in Part I1 Section E of the permit even though there doesn't appear to be any change in the waste characteristics or volume. I understand that BASF will continue to accept and treat the wastewater from this process as part of a service contract. I am placing a hard copy of this notice in your file for reference and am forwarding this e-mail to Tom Belnick of our NPDES Permits Unit so that this information can be added to your renewal application. Please advise if there are additional changes. Max > Raymond L Ackerman > 01/23/2001 08:57 AM > To: max.haner > cc: > Subject: Sale of Conductive Fibers Unit > Max, > On January 9, 2001 BASF sold the Conductive Fiber Unit at Enka to Shakespeare > Corporation. The sales will not impact the operation our WWTP nor does it make > any change pursuit to the requirements our NPDES Permit. We will continue to > treat the 5 to 8 gallons per day of waste water that comes from this unit under > our service agreement with Shakespeare. > > If you have any questions or concerns, I can be reached at 667-7277 or by e-mail > at ackermr@basf.com Regards, > Ray Max Haner - Max.Haner@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section 59 Woodfin Place Asheville, NC 28801 Tel: 828-251-6208 Fax: 828-251-6452 Max Haner<Max.Haner&ncmail net> NC DENR-Asheville Regional Office Division of W atcr Quality-Water Quality Section 1 of2 JOW2001 8:08 AM m 5 3 o v m �-Im m a m w � Io e m .r a a a m ro .• . . a° s v �i ^ /, 3 a 1111 El 6 9 mA H b 4 m y ,• m m ° m m ° A m � (�v 2 � p 3 m e3 � 9 3 4 2 3 2 a c � a 3 d H • � a a G , d ° te e e • � S O O m S m a m 6 e � g b .^. :1 'S v a •1 in Z C • la t. E �� � m P G ° • m m m =°s m m � i m em 'm Q a • 9 5 � • m A m ° � a a S O m ' Oa m ❑ ® S e oC $ m m `. xq 3 e g $ Ia " NORTH. CAROLINA DEPARTM NT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY IVF ASHEVILLE REGIONAL OFFICE I WATER QUALITY SECTION *�a" . April 17, 2000 WYY Ufa OR A� A s' _ —^.� L OLMAN ¢G#`*e Rr Mr. Jack A. Dellinger, PhD # �* General Manager 31. BASF Corporation ;a Sand Hill Road Enka, North Carolina 28728 Subject : . Performance Audit Inspection •6A �' Inspection Rating 'IC" $ I 9 Wastewaters. Treatment Program 7� \ BASF Corporation NPDES Permit Number NC0000299 \Bu combe County, North Carolina Dear Mr. Dellinger: The Performance Audit Inspection (PAI) that Gary ,$ Francies and I conducted an March 23, 2000, of BASF' s wastewater treatment program resulted in an overall rating jI d ,t j3 of "C" relative to the evaluation of sampling, flow measurement, and laboratory procedures. Regulatory and d• �{ g methodology violations were identified in the laboratory portion of the inspection which centered again (see previous $ 1 4a' ta inspection report of 2/18/99) around sample handling,' analysis, or data reporting procedures for fecal coliform, m " U. total suspended residue and BOD. Ammonia procedures were also cited. Comparison of results of split sample analysis 1WUUWs. between the BASF laboratory and the NCDENR Water Quality ; =�±s laboratory was favorable as was data transfer. The results of this PAI should not be interpreted to question compliance with terms and conditions contained in the NPDES permit. Sample analysis showed the discharge to be .. meeting effluent limitations and the evaluation of the wastewater treatment facility showed proper operation and ..eNfl'„ w •. control . xs�ae >na INTERCHANGE SUu.OING, 56 WOODFIN GLADE. Ae HEVILLE. NORTH CAROUNA 28201-2414 .""� PHON0628-2SI-6208 FAX 628-251-8462 i i➢'�} } kk5§� �'Pd�L MWn AN EQUAL OPPORTUNITY /AFFIRMATIVE A<TION EMPLOYER - 50% RECYCLED/10% POST-CONSUMER PAPER Page 2 April IV, 2000 Mr. Dellinger A copy of the report is attached for your review. I£ you have questions regarding this report, please do not hesitate. to contact Mr. Francies or me at (828) 251-6208 Yo truly, Haner E ironment al Chemist Enclosure cc: Melinda Greene, EPA Forrest R. Westall Gary. Francies I United States E4 coral Protection Agency FApp�al Approved Washington, D.C.20460 No. 204M003 EPA Expires ]-31-85 NPDES Compliance Inspection Report Section A:National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector F.Type 1 IN 1 215 1 3 1 NC0000299 11 12 00/03/23 17 16 19 20IZ u LJ Remarks u LJ I_J Reserved Facility Evaluation Rating BI QA Reserved 67 I I 69 70 Iu on 71 I N 72 N u 73 I I I 74 75 �80 I I Section B:Facility Date I Name and Location of Facility Inspected .. Entry Time Permit Effective Data BASF CORPORATION ()goo HR$ 95/12/01 US HWY 19/23 & NC 112 ENKA, INC, BUNCOMBE COUNTY Exit Time/Date Permit Expiration Date 1600 HRS 00/09/30 Names)of On-Site Representative(s)/Fitle(s) Phone No(s) RAY C. ACKERMAN, ORC (828) 667-7277 MANAGER, ENVIRONMENTAL/SAFETY/QUALITY Name,Address of Responsible Official Title JACK A. DELLINGER GENERAL MANAGER BASF CORPORATION ENKA, N.C. 28728 Phone No. Contacted (828) 667-7110 NO Section C:Areas Evaluated During Inspection CODES v S-Satisfactory M-Marginal U-Unsatisfactory N-Not evaluated(Not applicable $ Permit $ Flow Measurement N Pretreatment $ Operations &Maintenance $ Records4teporls $ Laboratory N Compliance Schedules S Sludge Disposal S Facility Site Review $ EHluent/Receiving Waters S Self-Monitoring Program Other: Section D:Summary of Findings/Comments (Attach additional sheets it necessary) EFFLUENT DATA( (COMPOSITE) PERMIT LIMITS (MO AVU DAILY MAXI FLOW — 0.606 MGD 1.25 MGD SOD,5-DAY — 71 #/DAY(14 MG/q 136 #/DAY / 291 #/DAY TSS = 91 #/DAY(18MGA) 209#/DAY / 565 #/DAY FECAL COLIFORM = NS /100ML (GRAB) 20W100MU 400/100ML D.O. = 9.4 MG/L®14-C NOT LIMITED PH 7.80 (BASF) 6.0 / 9.0(RANGE) RCL — 0.14 NOT LIMITED THE W WTP WAS IN FULL OPERATION.WITH ALL UNITS APPEARING IN GOOD WORKING ORDER.. ONE OF THE TWO CLARIFIERS(SOUTH CLARIFIER) WAS OUT OF SERVICE FOR ROUTINE CLEANING, THE FINAL POLISHING BASIN CONTAINED A HEAVY VEGATATIVE GROWTH (ALGAE)WHICH COULD CAUSE COMPLIANCE PROBLEM IF ALLOWED TO FURTHER DEVELOP. RECOMMEND THAT BASIN BE CLEANED OF ALGAE GROWTH AS NEEDED. THE DISCHARGE WAS IN COMPLIANCE WITH PERMIT LIMITS. Names)and Signaturels) Ins clans) Agency/Office/Felephone Date MAX L. HANER DWQ/ARO 828-251-6208 Signora fewer Agency/Office Date (�N DWQ/ARO 828-251-6208 Regulatory Office Use Only Action Taken Data Compliance Status D Noncompliance Compliance PERFORMANCE AUDIT INSPECTION WASTEWATER TREATMENT FACILITY (NC0000299) BASF CORPORATION ENKA, NORTH' CAROLINA MARCH, 2000 INTRODUCTION On Thursday, March 23, 2000,,. the North Carolina Division of Water Quality conducted an on-site inspection of BASF' s wastewater treatment program including evaluation of the laboratory and sample collection procedures . The Performance Audit Work with the Company' s laboratory, sample collection and flow measurement procedures were conducted by Gary Francies and Max Haner of the Division' s Asheville Regional Office. Personnel from BASF Fibers were Ray L. Ackerman, Manager, Environmental/Safety/Quality and Operator in Responsible Charge (ORC) of the wastewater treatment facility; Kay Crowder, Maintenance Superintendent and backup operator; Carl Jackson & Darrell Mills, electrician; Glen "Butch" Howell, contract laboratory (PACE) ; and Eric Barbour, Utilities Superintendent . The purpose of this inspection was to determine the quality of t the self-monitoring program being conducted by BASF Fibers Corporation and assess the reliability of its reported data. The inspection consisted of evaluation of the flow monitoring equipment and data handling, evaluation of sample collection and preservation techniques and evaluation of laboratory and - analytical techniques, record keeping and data reporting procedures. NPDES permit number NC0000299 provides for a discharge (001) from the Company's wastewater treatment facility; two equalization basins (series) , an aeration basin, dual final clarifiers, a chlorine contact chamber, a mixing lagoon, sludge handling and disposal (thickener, conditioner, filter press, BASF landfill as cover) with discharge to Hominy Creek, Class "C" waters in the French Broad River Basin. Additionally, the permit provides for a discharge (002) of non-contact cooling water from a barometric condenser into Hominy Creek via the east ditch on �. BASF property. BASF Fibers Corporation is conducting the self-monitoring part of j this program in accordance with monitoring requirements contained in NPDES Permit Number NC0000299. Flow measurement, composite sampling and collection of samples is satisfactory. Violations were found in the laboratory methodology part of the inspection relating to procedures for Ammonia Nitrogen, TSS, Fecal Coliform, and BOD.. Four (4) of these violations were cited in the previous inspection report of February 18, 1999. As result the PAI rating Page 2 2000 PAI Report BASF Corporation Wastewater Treatment Facility for this inspection is "C" , as opposed to the "B-Minus" rating received during the previous inspection. The PAI rating sheet is attached for your review. A "C" rating results from a finding of several minor problems during the inspection. For this rating, the general operation of the overall facility is noted as good. FINDINGS AND RECOMMENDATIONS Recommendations contained in this section are based either on regulatory requirements or approved methodology. These recommendations are intended to correct violations noted during the inspection. A. FIELD EVALUATION 1 . FLOW MEASUREMENT: Flow is measured at the discharge structure in the final mixing lagoon using a 30-inch cipolletti weir with a Miltronic ultrasonic depth probe and Honeywell Recorder. The unit is checked once per week for accuracy. It also is checked for accuracy during zero flow periods when the level of the final basin is lowered for maintenance. This effluent flow measuring device and as well as the calibration procedures that are being followed by BASF personnel are evaluated annually by Law Engineering; last report transmitted February 2 , 2000 . A check of the weir showed it to be plumb, level, and meeting requirements for a properly installed cipolletti weir. Instantaneous flow measurement at the weir appeared to show less than a 10% difference in comparison with the recorded measurement . a. RECORDS: Records are maintained in a hardbound notebook by Carl Jackson and Darrell Mills, maintenance (electrician) . b. DATA HANDLING: Flow totalizer measurements are handling properly. 2 . SAMPLING PROCEDURES : The effluent composite sampling device for discharge 001 is an ISCO model 371OR unit with refrigeration. The permit requires no monitoring of discharge 002 . a. Effluent 24 hours composite samples are collected proportional to flow with a setting of 125 ml per cycle. The sample aliquot measured 120 mi. The sampling cycle occurs at 32 pulse intervals; approximately 5, 000 gallons. Page 3 2000 PAI Report BASF Corporation Wastewater Treatment Facility b. Pump and sample tubing replaced as necessary as per preventative maintenance program. Basis for replacement is routine volume measurement of j composite sample and physical appearance of tubing The sample strainer is routinely checked as cleaned (brushed) as necessary. C. Records : Included in the records maintained for this unit is-the volume of each composite sample, when the pump and sample tubing is replaced, and the temperature of each composite sample upon collection. 3 . FIELD MEASUREMENTS : a. The effluent dissolved oxygen (D.O. ) measurement is measured daily during the time the composite sample is collected for analysis using D.O. .meter and probe. D.O. measurement of the discharge was 9.4 mg/l @ 140 C (NCDWQ) . b. The effluent pH measurement is performed in the laboratory from a grab sample collected from the discharge during sample pickup. The pH was measured at 7 .8 s.u. (BASF) . C. The effluent total residual chlorine concentration (. is measured in the laboratory from a grab sample collected from the discharge. during sample pickup. The total residual chlorine was measured at 0 . 14 mg/l . (NCDWQ) . 4 . SAMPLE HANDLING : The composite sample (carboy) was properly handled with the sample being thoroughly mixed prior to transfer to the sample container(s) . 5 . RECORD MAINTENANCE : Preventative maintenance work performed on the system was in accordance with needs addressed in the weekly computer printout. F . Page 4 2000 PAI Report BASF Corporation Wastewater Treatment Facility 6 . OPERATION & MAINTENANCE : O&M is being performed in a satisfactory manner. The south clarifier had been drained for routine maintenance. A condition of the solids appearing sporadically in the clarifiers since December, 1999, reportedly shows a characteristic of being weighty and gelatinous; creating a torque problem in these units . A determination of the cause of this problem is underway. Wasting of solids is based on F/M ratio and volatile solids in the system (target 1100-1200 mg/1) . - 7 . PERMIT VERIFICATION : The facility is operating in compliance with terms and conditions contained in the NPDES permit (NC0000299) . The permit accurately reflects the existing wastewater treatment facility and discharge location. B . LABORATORY EVALUATION 1 . PERSONNELL : All NPDES testing performed at this facility is under supervision of Ray Ackerman. The manager of the laboratory is Jack Dellinger, PhD. Glen "Butch" - Howell, retired from BASF, performs laboratory analyses as an employee of Pace Laboratories, Inc. 2 . FACILITIES AND EQUIPMENT : The laboratory is spacious and adequately equipped for testing performed at this location of this facility. The laboratory routinely conducts tests for pH, BOD, Total Suspended Residue, Fecal Coliform, Ammonia, Zinc, Total Residual Chlorine, and Temperature. The BASF laboratory is state certified for the above parameters. Pace Laboratories, Inc . , performs the remaining NPDES analyses including Aquatic Toxicity. 3 . METHODOLOGY : All testing procedures are based upon the Laboratory Certification Regulation; 15A NCAC 2H.0800, or approved methodology. Violations are entered as follows: a. Violation —Ammonia The value obtained for the laboratory control standard was not always calculated and documented. Regulatory Requirement : Supporting records shall be maintained as evidence that these practices are being carried out effectively. All analytical records must be maintained and available for a period of three years. 15A NCAC 2H . 0805 (a) (7) & (7) (G) . Page 5 2000 PAI Report BASF Corporation Wastewater Treatment Facility b. Violation - Ammonia The percent deviation from the standard curve for 5 of 62 samples was outside the recommended 10% variance and the problem was not evaluated and resolved. Regulatory Requirement : Whenever a laboratory control standard is outside the recommended 10% variance, the analysis is out of control and must be terminated until the problem is corrected. 15A NCAC 2H :0805 (a) (7) (B) & (F) and Approved ' Methodology: Standard Methods, 18`h Edition, , Method 1020 3.3 . C. Violation - Fecal Coliform Regarding sample preservation, dechlorination of - the fecal coliform sample was not properly documented and therefore is considered as not being performed. This violation was cited in the previous inspection (2/18/99) . Regulatory Requirement : Samples containing chlorine must be dechlorinated at the time of sample collection and treated according to the requirements of the analysis to be performed. Upon receipt in the laboratory, samples treated for chlorine must be checked and documented to be free of chlorine . 15A NCAC 2H. 0805 (a) (1) & (7) (M) & (N) d. Violation - Fecal Coliform The autoclave log must provide a record to show when the temperature gauge is used and when this gauge is checked against the maximum holding thermometer. i Approved Methodology: Standard Methods, 18th Edition, Method 9020 B.2i The operating temperature of the autoclave must be verified at least once per week by checking it against the maximum holding thermometer. e. Violation - Total Suspended Residue The time that the sample is placed in the oven for drying and the time that the sample is removed from the oven was not being documented. This violation was cited in the previous inspection �- (2/18/99) . Regulatory Requirement: The drying times must be !, documented unless every sample is reheated and redried to a constant weight . 15A NCAC 2H. 0805 (a) (7) &(a) (7) (D) Page 6 2000 PAI Report BASF Corporation Wastewater Treatment Facility f. Violation - BCD The seed correction factor must be in the range of 0 . 6 mg/l to 1 . 0 mg/l . Records indicate the seed correction factor for this analysis was outside of this range. This violation was cited in the previous inspection (2/18/99) . Approved Methodology: Standard Methods, 18th Edition, Method 5210 B.4d 2 . Regulatory Requirement : Any time that control test results indicate an analytical problem, the problem must be resolved and any samples involved in the test must be reanalyzed if the holding time has not expired. 15A NCAC 2H . 0805 (a) (7) (F) . g. Violation - BOD The BOD value obtained for 23 of the last 38 glucose-glutamic acid standard sets was outside of the acceptable control range (167. 5 mg/l to 228 . 5 mg/1) and the resulting data were not qualified. Regulatory Requirement : Any time that control test results indicate an analytical problem, the problem must be resolved and any samples involved in the test must be reanalyzed if the holding time has not expired. 15A NCAC 2H . 0805 (a) (7) (F) and Approved Methodology: Standard Methods, 18th Edition, method 5210 B. 6a. h. Violation - BCD Data reported on the discharge monitoring report (dmr) are not qualified on the dmr form when quality control requirements are not met . This violation was cited in the previous inspection (2/18/99) . Regulatory Requirements : iSANCAC 2B 0506 (a) (1) ; 15A NCAC 2B. 0506 (b) (3) (J) ; and Part II, Section D, Monitoring and Records, Number 7 of NPDES Permit Number NC0000299 require that all effluent sample data be reported on certified monthly report forms. 15A NCAC 2H. 0805 (a) (7) &(a) (7) (D) requires that sample data reported but not meeting quality control requirements must be noted on the discharge monitoring report . C"3 Page 7 2000 PAI Report BASF Corporation Wastewater Treatment Facility 4 . RECORDS KEEPING : Laboratory record keeping was consistent with good laboratory practice. Records were complete and well detailed. - - 5 . QUALITY CONTROL : Effluent samples split with the BASF laboratory showed the following comparison: BASF LABORATORY DWQ LABORATORY SODS 11 .4 mg/l 13 .5 mg/l TSS 19 mg/l 18 mg/1 FECAL COLI 284/100 ml 215/100 ml* *Non-effluent - comparative purposes only 6 . DATA HANDLING & REPORTING : A review of discharge monitoring report (dmr) and supporting data for September & November, 1999 and January, 2000, showed no data entry or dmr transfer problems . The facility was transcribing data in a satisfactory manner. I i� PAI RATING SCALE Rating General Descri tion A The facility has no problems with flow monitoring, sampling, analyses or data calculating and reporting procedures. The overall self-monitoring program and the quality and reliability of the data reported to state/federal agencies are excellent. The general operation of the entire facility is also very. good. e The facility has a few minor problems in one or more areas of flow monitoring, sampling, analyses or data calculating and reporting procedures . Examples include infrequent calibration of flow monitoring equipment, improper refrigeration of samples, slight discrepancies in oven or incubator temperatures and not keeping thorough records. The self-monitoring program is good and the problems have no major impact on data reliability. The overall operation of the facility is very good. C The facility has a major or several minor problems with flow monitoring, sampling, analyses or data calculating and reporting procedures. Examples include malfunctioning flow monitoring equipment, improper sampling site, not dechlorinating fecal coliform samples, unacceptable oxygen depletions and improper seed correction factors in BOn analyses . The problems noted at the facility cause the reliability of some of the data to be questionable. The general operation of the overall facility is good. D There are major problems with flow monitoring, sampling analyses or data calculating and reporting procedures. Examples include estimating flow, collecting samples at wrong locations, using improper glassware or equipment, malfunctioning laboratory equipment, poor laboratory techniques, or errors in data calculations . The problems cause the reliability of the self-monitoring data to be highly questionable. The overall operation of the facility is fair. E Severe problems with flow monitoring, sampling, analyses or data calculating and reporting procedures cause the self-monitoring data to be unreliable. Examples include no flow monitoring capabilities, wrong sampling frequencics and procedures, using unacceptable analytical techniques or fabrication of information. The self- monitoring program and the general operation of the facility is poor. LAW C LAWG"iBB Group fliernberAIAL January 24,2001 Mr. Kay Crowder BASF Corporation Sand Hill Road Enka,North Carolina 28728 Subject: Wastewater Treatment System Effluent Discharge Weir Calibration Confirmation BASF Corporation Enka,North Carolina LAW Project 30300-1-0893 Dear Mr. Crowder: Law Engineering and Environmental Services, Inc. (LAW) is pleased to submit this report of our assessment of the effluent flow measuring device used at yew Enka facility. The purpose of ow services, as described in the attached report, was to observe the method of flow measurement and equipment calibration for the wastewater treatment system discharge weir. Based on our observations and calculations, the calibration method used by BASF appears to be complete and accurate. We appreciate the opportunity to provide our professional services on this project. Please contact us at(828)252-8130 if any questions arise or if we may be of further service. Sincerely, LAW ENGINEERING AND ENVIRONMENTAL SERVICES,INC. Matthew E. Wallace,P.E. l/J. David Wallace,P.E. bpq n; Senior Engineer Principal Water Resources Engineer BY WITH PERMISSION Registered,NC#24933 Registered,NC#20055 MEW/JDW:mew attachment LAW Engineering and Environmental Services,Inc. 1308-C Patton Avenue Asheville,NC 28806 828-252-8130•Fax 628-251-9690 ) - BASF Corporation-Report oj . stewaier Treatment System Discharge January 14,2001 Weir Calibration Confirmation LA W Project 30300-1-0893 Background Information The BASF Enka facility processes raw materials used in the production of synthetic fibers. The facility operates its own biological wastewater treatment system located on the property. The wastewater treatment system is used to condition the process and domestic wastewater generated at the facility to an acceptable level to allow for discharge to the environment. After treatment,the wastewater is discharged into a creek that flows through the BASF property. Approximately 500,000 to 600,000 gallons of process water are treated and discharged each day from the facility. A weir has been installed at the wastewater effluent discharge point to monitor the volume of fluid that is discharged. The current weir has been in place for approximately seven years. As a condition of the discharge permit, the flow-measuring device is required to be calibrated on a regular schedule. BASF personnel have developed and are following a prescribed calibration procedure. BASF has requested that LAW review their calibration procedure, and certify that the procedure is complete and accurate. Site Observations On January 18, 2001, LAW representative Matthew E. Wallace visited the BASF Enka site to inspect the head/flow measuring and recording equipment used and to observe the head measuring and calibration procedures. BASF representative Cart Jackson conducted a tour of the equipment and explained, step-by-step, the calibration procedure. Following is a discussibn of the equipment observed and a description of the calibration procedure. BASF uses a trapezoidal (Cipolletti) weir as the effluent flow-measuring device. The weir is attached to a concrete wall that restricts and channels the effluent flow through the weir. The weir is constructed of what appears to be a stainless steel plate, and is approximately one-quarter of an inch thick. The weir plate is bolted to the concrete wall and is sealed around the perimeter to prevent flow of water around the plate. The upstream edge of the weir crest is smooth and perpendicular to the flow of fluid. The downstream section of the weir is chamfered. The crest length of the weir is 30 inches long. The weir is level and perpendicular to the channel in both the horizontal and vertical dimensions. A trapezoidal weir has angled sides at both ends of the weir crest. The BASF weir crest is recessed approximately 15 inches below the top of the plate. The 1 BASF Corporation-Report o1 sharater Treatment System Discharge J January 24,2001 Weir Calibration Confirmation LAU Prouct 30300-1-0893 angled sides above the weir crest are sloped outward at a slope of 1 unit horizontal to 4 units vertical. Therefore the horizontal distance between the tops of the angled sides is approximately 37.5 inches(see Figure 1). The weir appeared to be free of excessive build up of debris. The flow of water into the weir was not turbulent and was ventilated over the crest of the weir. The cross-sectional area of the approach channel is at least eight times that of the nappe of the weir at the crest for a distance upstream of greater than 20 times the head on the crest. Also, the height of the weir from the bottom of the channel is greater than two times the maximum expected head of liquid above the weir crest. It appears that the weir is positioned at an elevation sufficient to prevent the downstream liquid level elevation from rising above the crest of the weir during normal operation. The liquid head measuring device (Milltronics Multiranger Plus-Ultrasonic level gauge) is positioned upstream at a distance greater than three times the maximum expected head on the weir, in quiescent section of the channel. Based on these observations, the weir is constructed in such a fashion that flow measurements should be reliable. Calibration Procedure To establish equipment accuracy, at a frequency of approximately once every two weeks, the continuous ultrasonic flow-measuring device is calibrated against a manual check by BASF. A wastewater treatment system operator measures the height of water over the weir, calculates the flow of water expected at the measured head and compares the results with'the flows generated from the continuous reading automated system. The operator first cleans the upstream face of the weir with a scrub brush to remove any accumulated debris that may contribute to measurement error. Next the operator takes a two-foot long jig, one end of which he places on the weir crest and orients the jig parallel to the flow direction. A level attached to the jig is used to level the jig and a depth of water reading is taken at the upstream end of the jig, which is positioned two feet behind the weir crest. The depth of water upstream from the weir crest can be determined to within an accuracy of one-sixteenth of an inch. The operator also measures the output from the ultrasonic level gauge. The ultrasonic level gauge is calibrated to measure head depths upstream from the weir crest from zero to eight inches with a corresponding output of 4 to 20 milli-amps (with 4 milli-amps corresponding to zero inches of head). The gauge also has a LCD display of liquid head level in feet. The accuracy of the zero reading of the ultrasonic level gauge was evaluated by 2 BASF Cmporation-Report 0�stewaterT Treatment System Discharge J January 14,2001 Weir Calibration Confirmation LdW Project 30300-1-0893 lowering the water level in the discharge channel. The water level in the discharge channel was pumped down and the LCD display output for the ultrasonic level gauge was observed. As the water level decreased, so did the LCD output. After the water level was lowered approximately one-half inch below the crest of the weir, operation of the discharge pumps was terminated. The LCD output was observed as the water level recovered in the discharge channel. The operator has calibration tables for determining discharge flow rates based on head height over the weir and ultrasonic liquid level gauge outputs. At the time just before the flow of water over the weir resumed (within two seconds), the LCD display was fluctuating at 0.000 feet within a range of 0.007 feet (attributable to minor surface water waves), and the milli-amp output was 4.06. The variance of 0.06 milli-amps represents a positive flow error of approximately eight gpm, based on the transmitter calibration chart. A copy of the calibration tables has been attached. At the time of our observations, the measured height of liquid over the weir was 2-5/16 inches. During normal operation, the output from the Milltronics instrument is sent to the wastewater treatment control room, where the signal is converted and physically recorded on a 24-hour circular paper chart. The chart is multi-channel and records both the effluent weir flow in gallons per minute (gpm) and the pH of the liquid. In addition to the circular chart flow rate display,there is a liquid crystal display of the instantaneous discharge flow rate. The effluent flow rate value recorded on the circular chart and the corresponding instantaneous:flow rate observed on the digital readout at the time of the manual measurement was 336 gam. A Fluke hand-held meter was used to measure milli-amp output from the Milltronics instrument. Ayceading of 6.84 milli- amps was measured,and the corresponding control panel flow reading was 340 gpm. Conclusions The flow rate determined by the Milltronics instrumentation and taken from the strip chart recorder with digital display was 336 gam. The flow rate calculated from the manual water level reading at the weir (2-5/16 inches) using the calibration chart was 324 gam. .The flow rate calculated from the manual water level reading at the weir(2-5/16 inches) was 320 gpm using the discharge (head vs. flow rate) equation of a free flowing Cipolletti weir, as presented below: 3 BASF Corporation-Report astewafer Reatment SJsteni Discharge nl January 24,2001 Weir Ca/iboozes Confirmation LAW Reject 30300-1-0893 Q=1511*L*H1.5 where: Q=Flow rate(gpm) L=Crest length of the weir(feet) H=Head on the weir(feet) The measured electronic reading of 6.84 milli-amps corresponds to a flow of 370 gpm, utilizing the transmitter calibration charts. The flow reading at the control panel at the time of the electronic reading was 340 gpm. This difference in calculated flow based on the field milli-amp reading and the displayed control room reading can be largely attributed to accuracy in the hand- held electronic measuring device used at the transmitter panel in the field. LAW recommends the continued practice of recording flow rate based on the converted reading of the flow meter in the control room. The flow rate at the time of the calibration was calculated from the weir equation to be 320 gpm. The error between the flow rates from the control panel reading (i.e., 336 gpm) and calculated- from the weir equation using the manual measurement (i.e., 320 gpm) is approximately 4.9 percent. The error between the flow rates from the head reading utilizing the calibration charts (i.e., 324 gpm) and calculated from the weir equation using the manual measurement (i.e., 320 gpm)is approximately 1.2 percent. It should be noted that the weir is oversized for the normal discharge flows. Based on information received from BASF, the normal discharge flow rates from the BASF Enka facility fluctuate from a low of around 250 gpm to a maximum of 650 gpm. The normal range of flows usually ranges from 350 to 400 gpm. To handle flow rates of 250 to 400 gpm, the crest length of the weir needed is only 1.5 feet long. The minimum suggested flow rate over a 2.5-foot wide crest length weir(as installed at the BASF Enka facility) is 338 gpm. With average discharge flow rates ranging from approximately 350 to 400 gpm the weir is operating at or below the minimum suggested flow rate. However,the error introduced by using the current weir should be relatively negligible. It appears that the calibration method used by BASF is proper and correct. 4 Cev6 ' 5/24/' MM WASTEWATER. TREATMENT PLANT TRANSMITTER CALIBRATION - 3 ' HGl FINAL EFFLUENT DISCHARGE AT COVE 2.5 FT WIDE CIPOLLETTI WEIR MGD - 0. 6463 * 8.419 * H expl.5 CALC CALC APPROX HEAD FLOW SIGNAL SIGNAL FLOW HEAD IN MGD ma ma MGD IN 0 0. 0000 4.00 4 0.0000 0 1 0.1309 4.70 4.5 0.0938 13/16 2 0.3702 5.97 5 0.1675 1 1/4 • 3 0. 6801 7. 63 5.5 0.2813 1 11116 4 1.0470 9.58 6 0.3750 2 5 1.4633 11,.80-• - - 6.5 0.4688 2 5/16 6 1.9235 14.26 7 0.5625 2 .5/8 7 2.4239 16.93 7.5 0.6563 2 , 15/16 8 2.9615 19.79 8 0.7500 3 3/16 8.5 0.8438 3 7/16 9 0.9375 3 11/16 MAX MAX MAX MAX 9.5 1.0312' 3 15/16 HEAD HEAD FLAW FLAW 10 1.1230 4 3/16 FT IN MGD GPM 10.5 1.2188 4 7/16 11 1.312E 4 5/8 0.672 8.0640 2.9911 2081.21 ll.5 1:4063 4 718 12 1.SOu0 5 1/16• 12.5 1.3938 ' S 5116 13 1.6875 5 1/2 13.5 1.7813 5 21/16 14 1.8750 5 7/8 14.5 1.9698 6 1/16 15 2:0625 6 5/16 15.5 2.1563 6 1/2 36 2.2500 6 12/16 16.5 2.3438 6 13/16 17 2.4375 7 17.5 2:5313 7 3/16 18 2:6Z30 7 3/8 18.5 2.7188 7 9/16 19 2.8225 7 3/4 19.5 2.9063 7 7/8 20 3.0000 8 1/16 r7gure 3 SHARP.('RESTEDM� ,m K.Fapm2. 118 hn I(...-. 1 POW to k—0-q Za mee Draxdawn heaa � or C V crasl Nappy ventilation rya• a �'' WArPWa /.�.�i�ll� � ?.;.;• Yam:® TRAPEZO MA1, ( pL .F_�_.TTl) WEIR CFS: -Q-3.367LHfs 2ema ` MOD: Q =2.176 L Hf'S mk mum omm lengti GPM; Q= 1511 L H1.5 � # Q=flow mte 4 1 Hmaz H=Head on the weir L -Crest length of weir in ft. ON= MWMM 1 0.2 OS01' Od85. 1J5: 0.5 1.19 0.789 571 11h 0.7 0.45E 0,292 10J 0.75 3.28 1.17 1470 2 02 OS02 d8B8 _270.•n.•. „1-0 8,73 .1,95 ,70N E1h 02 0.757 O.IB7 ]3B 1.25 11,8 7.60 5900 7 U . 0.m 0$81, ,_ 405;,.,,, .,IS 121 .120 6750 / 02 1.20 0,778 539 20 38.1 24S 17.100 5 0,2 1 P1, o•f171 .._478.a_ .25 885 , .47.0 .20,100 6 0.1 1.81 1.17 112 3.0 105 874 47,100 1 0,2 7.41 1.5A ,1080 4.0 714 1]8 98,000 f0 0.2- 3of 1.95 1350 5.0 375 243 188,000 l State of North Carolina Department of Environment and Natural Resources ��� Asheville Regional Office r Michael F. Easley, Governor NCDENR William G. Ross,Jr., Secretary Kerr T. Stevens, Director NOA.h cARounn oeRnRrmeRr of Division of Water Quality ErvviRory nerv-r 4Ro N.ttuRnr.. ResouRccs - WATER QUALITY SECTION March 28, 2001 Mr. Ray Ackerman Environmental Manager BASF Corporation - Enka Site 1451 Sand Hill Road Enka, North Carolina 28728 Subject : NOTICE OF VIOLATION Effluent Limitations BASF Corporation QtNPDES Permit Number NC0000299 Buncombe County Dear Mr. Ackerman: Review of subject self-monitoring report for the month of January, 2001, revealed violation (s) of the following parameter (s) : Reported Monthly Ave Limits Pipe Parameter Value/Unit Value/Type/Unit 001 00530 .RES/TSS 240 . 0 LB/DAY 209 . 0 FIN LB/DAY Reported Daily Maximum Limits Pipe/Date Parameter Value/Unit Value/Type/Unit 001/01-02-2001 00530 RES/TSS 575 . 0 LB/DAY 565 . 0 FIN LB/DAY 001/01- 04-2001 00530RES/TSS 627 . 0 LB/DAY 565 . 0 FIN LB/DAY Remedial actions, if not already implemented, should be taken to correct the above compliance problem(s) . Please understand that the Division of Water Quality may pursue enforcement actions for this and any additional violations of State Law. If you have questions or if you need assistance, do not hesitate to call Mr. Max L. Haner at (828) 251-6208 . Sincerely, ��'/�,,'��/'�"�`"/' rrest�Retall!, Water Quality Regional Supervisor xc : Max L. Baser 59 Wnndfin Plnce,Asheville Nnrlh Cm'olinp 28801 lde plmne 828-251;6208 FAX 828-251-6452 An Rqud Oppnrlanily ARrmalive Acllnn Engnoyer 50%recycled/10%VRMs cnnsn ncr pdper State of North Carolina Department of Environment and Natural Resources Division of Water Quality 59 Woodfin Place Asheville,North Carolina 28801 December 21, 2000 CERTIFIED MAIL RETURN RECEIPT REOUESTED Mr. Ray Ackerman BASF Corporation-.Enka 1451 Sand Hill Road Enka,North Carolina 28728 SUBJECT: NOTICE OF VIOLATION Effluent Toxicity Testing NPDES Permit No. NC0000299 BASF Corporation WWTP Buncombe County Dear Mr.Ackerman: This is to inform you that a review of your toxicity self-monitoring report form for the month of October 2000 indicates a 'violation of the toxicity limitation specified in your NPDES Permit. You should take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Your efforts may include conducting a Toxicity Reduction Evaluation (TRE) which is a site-specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and then confirm reductions in effluent toxicity. Please be aware that North Carolina General Statutes provide for assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important information concerning your Whole Effluent Toxicity Monitoring and Reporting Requirements. Please note updated mailing addresses for submitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forms. We encourage you to review this information and if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance,please contact Mr. Keith Haynes with this office at(828)251-6208. Sincerel , �y Porrest Westall %—" — Regional Water Quality Supervisor cc: Keith Haynes-Asheville Regional Office Aquatic Toxicology Unit Central Files WHOLE EFFLUENT TOXICITY MONITORING AND REPORTING INFORMATION ➢ The following Items are provided in an effort to assist you with identifying critical and sometimes overlooked toxicity testing and reporting information. Please take time to review this information.ng Rcens belgw do not address include'all the t f ily testing and Mn ding req i n1a contained in-YOULNEVIRS ptinm_t. If you should have any questions about your toxicity testing requirement,please contact Mr.Kevin Bowden with the Aquatic Toxicology Unit at (919)733-2136 or another Unit representative nt the same number. ➢ The ep rmittee is responsible for ensuring that toxicity testing is conducted according to the permit requirement and that toxicity report forms are appropriately filed. ➢ The reporting of whole effluent toxicity testing data Is a dual requirement. All toxicity test results must be entered(with the appropriate parameter code)on your monthly Discharge Monitoring Report which is submitted to: North Carolina Division of Water Quality Central Files 1617 Mail Service Center Raleigh,NC 27699-1617 IN ADDITION Toxicity test data(original"AT"form)must be submitted to the following address: North Carolina Division of Water Quality Environmental Sciences Branch �- 1621 Mail Service Center Raleigh,North Carolina 27699-1621 ➢ Toxicity tot meillis shall be filed with the Environmental Sciencea Branch no later than 30 d4yo afterthe d of th teoortrhg period(eg,January test result is due by the end of February). D Toxicity test condition language contained in your NPDES permit may require use of multiple concentration toxicity testing upon failure of any single quarterly toxicity test. If the initial pass/fail test fails or if the chronic value is lower than the permit limit,then at least two multiple concentration toxicity tests(one per month)will be conducted over the following two months. As many analysesas can be completed will be accepted. If your NPDES permit does not require use of multiple concentration toxicity testing upon failure of any single quarterly test, you may choose to conduct either single concentration toxicity testing or multiple concentration toxicity testing per the Division's WET enforcement initiatives effective Judy 1,1999. Follow-up multiple concentration toxicity testing will Influence the Division's enforcement response. _ D Toxicity testing months are specified by the NPDES Permit,except for NPDES Permits which contain episodic toxicity monitoring requirements leg,if the testing months specified in your NPDES permit are March,June,September,and December,then toxicity testing must be conducted during these months). ➢ If your NPDES Permit specifies episodic monitoring and your facility does not have a discharge from January 1-June 30, then you must provide written notification to the Environmental Sciences Branch by June 30 that a discharge did not occur during the first six months of the calendar year. ➢ If you receive notification from your contract laboratory that a test was invalidated,you should Immediately notify the Environmental Sciences Branch at(919)733-2136 and provide written documentation indicating why the test was j Invalidated and the date when follow-up testing will occur. I D If your facility is required to conduct toxicity testing during a month in which no discharge occurs,you should complete the information block located at the top of the AT form indicating the facility name,permit number,pipe number,county and the month/year of the subject report. You should also write"No Flow"on the AT form,sign the form and submit following normal procedures. ➢ The Aquatic Toxicity Test forms shall be signed by the facility's Operator in Responsible Charge(ORC)except for facilities which have not received a facility classification. In these cases,a duly authorized facility representative must 4 sign the AT form. The AT form must also be signed by the performing lab supervisor. ➢ To determine if your AT test forms were received on time by the Division of Water Quality,you may consider consider submitt� n your toxicity teat results certified mail return receipt requested to the Environmental Sciences Branch. 0 permlc tccm sl nppfu.d..-NC0000299 Subject:permit renewal application-NC0000299 Date:Too,16 May 2000 14:11:47-0400 From:Charles Weaver<chaxles.weaveeQncmaiLnet> To: arkermx@basfcom Mr.Ackerman,the NPDES Unit received the renewal application for your permit on April 3,2000. Thanks for submitting this package in a timely fashion. I'm sorry that I didn't respond to your request sooner. I (along with the other 9 members of our Unit) spent the last several weeks working on a large project in the Neuse Rivet basin,a project that included 2 public hearings on May 1st and May 4th. This"maximum effort"was accomplished at the expense of all our other tasks- uxluding the checking in of permit mnewsls. The NPDES Unit has been working with at least 3(and as many as 5) vacant positions since October 1998. This staff shortage is delaying all of our permit renewals. Our remaining staff are currently reviewing Authorizations to Construct,speculative limit requests,major permit modificatims before working on Fount renewals. This is necessary due to a variety of factors,including mandatory deadlines in the statutes which govern our program. I If this staff shortage delays reissuance of NC0000299,the existing , requirements in that permit will remain in effect until the permit is co renewed(or other action is taken by the Division). We appreciate your patience and understanding as we operate with a severely depleted staff. If you have any questions about your pemnt(or the permit renewal Process in general),simply reply to this a-mail. Sincerely, Charles H.Weaver,Jr. NPDES Unit 1 of 1 1 5/16/002:12 PM BASF Corporation n BASF r March 27, 2000 — i Mr. Charles H. Weaver -� AI'fi 3 NC DENR/Water Quality/ NPDES Unit 1617 Mail Service Center - lrri olnury Raleigh, NC 27699-1617 _rol r sn ,.,,r uC,v Subject: Request for Renewal of NPDES Permit NC0000299 Dear Mr. Weaver: I am requesting renewal of our NPDES Permit# NC0000299 per your request dated February 10, 2000. Also, as requested, the following changes have taken place with our facility since our last renewal in 1995: The most significant change in the operation of our WWTP has been a major reduction in both hydraulic and BOD load to our system since 1995. Through waste minimization efforts, mainly in our Polymerization Plant, the flow to our WWTP has been reduced from over 0.8 MGD to approximately 0.5 MGD. The organic load has also been reduced due to these efforts from over 600 mg/1 BOD to around 400. This has been done while increasing the capacity of the Polymerization Plant from 70 Million pounds per year to approximately 110 million pounds per year. Regarding changes in equipment or operating procedures, the WWTP is virtually unchanged. Some change in aeration capacity has been affected by replacing rotor type aerators with subsurface aerators. There has also been a decline in sanitary waste during this time as the site has some 370 fewer employees. The permit application requested the submission of Priority Pollutant Analyses, a Form A submission was mailed to Central Files in Raleigh on March 23, 2000. 1 have authorized Ray Ackerman to prepare this application. If you have questions, please contact Ray at (828) 667-7277. Sincerely, J ctl k Deng General Manager, Enka Site UVV it Sand hlll Roan, P.O.Box 669.Enka,North Carolina 28728-0669 (828)667-7110 NPDEL :application Form - Standard(]rm C Major Manufacturing or Commercial Facilities SECTION It. BASIC DISCHARGE DESCRIPTION Complete this section for each discharge from the facility to surface waters. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY All values for an existing discharge should be representative of the twelve previous months of operation. If this is a proposed discharge,values should reflect best engineering estimates. t. Outfall Number 001 and Type Process and sanitary wastewater Give the nature of the discharge(process water,non-contact cooling water,etc.) 2. Discharge To End Date: 12/31/00 If the discharge is scheduled to be discontinued within the next 5 years,give the date(or best estimate)the discharge will end 3. Discharge Receiving Stream Name: Hominy Creek Give the name of the waterway(at the point of discharge)by which it is usually designated on published maps of the area. lithe discharge is to an unnamed tributary,so state and give the name of the first body of water fed by that tributary which is named an the map,e.g.,UT to McIntire Creek, where McIntire Creek is the first water way that is named on the map and is reached by the discharge. 4. Discharge Type and Occurrence a. Check whether the discharge is continuous or intermittent. If the discharge is intermittent,describe the frequency of discharge D Continuous Intermittent Frequency: b. Enter the average number of days per week(during periods of discharge)this discharge occurs. 7 days per week 5. Water Treatment Additives Complete the table below if this outfell; • discharges cooling anclor steam water generation • water treatment additives are used(any conditioner,inhibitor,or algicide( • does not have whole-effluent toxicity testing required Additive Manufacturer Quantity Chemical Composition (pounds added per million (active ingrediti gallons of water treated( 2 of NPDOApplication Form - StandardIrm C Major Manufacturing or Commercial Facilities N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 16,17 Mail Service Center, Raleigh, NC 27699-1617 SECTION 1. APPLICATION AND FACILITY DESCRIPTION 'Unlessothemisespecir,edonlhisfonnalldemsarefobeompleted Iran item is nor applicableiodabale'NA' 1. Applicant and facility producing discharge This applies to the person,agency,fin,municipality,or any other entity that owns or is responsible for the permitted facility. This may or may not be the same name as the facility or activity producing the discharge. Enter the name of the applicant as it is officially or legally referred to;do not use colloquial names as a substitute for the official name. Name BASF Corporation — Fiber Products Division Mailing address of applicant: Street address 1451 Sand Hill Road City Enka County Buncombe State NC Zip Code 28728 Telephone Number ( 828 ) 667-7277 Fax Number ( 828 ) 667-6969 e-mail address ackermr@basf.com 2. Mailing address of applicant's Authorized Agent/ Representative: Complete this section if an outside consulting fimd engineering firm will act on behalf of the applicant/committee Street address City County State Zip Code It Telephone Number ( ) Fax Number ( ) e-mail address 3. Facility Location: Street address 1451 Sand Hill Road City Enka County BuncombeI. State NC - Zip Code 28728 Telephone Number ( 828 ) 667-7277 Fax Number ( 828 ) 667-6969 4. Nature of Business: Manufacturer of nylon 6 polymer and industrial fibers State the nature of the business conducted at the plant or operating facility I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true,complete,and accurate. Sack A. Dellinger General Manager bonged Name of room assigning mle alg tore of Arboreal or Authon Agent Date Appllcal n5igno—� No M1 Cardlna General aWlue laJ 2166 b112 prnaides kal' Any person who knowingly makes any Wlsestatement spresenlalim,or unification In anyappli d ne record rived,pman,another document tiles or repuimed tDEemaintamed under Anlcle21 or egulaiii d the Ereimnmerlal Management commission Implement,Nat Ankle,or who lalsihes,tampers,am or kndawngly rmdeminaccumlemyre rdingormonllonngdeviaeormOthWmoiiredlobeoperatedormainWlnedunder ANCle2lore ulatimsollhe Emimnmental Management Commission lmplemmling that Anid ,shall beguilly or a mademi punishable by a line nor toeneed n0i or by lmpnsmmminDl to orde¢tl sk monks,Dr by troh IIBUS.C.SttlionlWl Drovitl¢sa Wnlshm¢nl by _ a fine or more than Sudan or Imprisoamml not more than 5years,or both,fora similar offense) 1 of NPDEr-1flppiication Form - Standard(jrm C Major Manufacturing or Commercial Facilities SECTION 11. BASIC DISCHARGE DESCRIPTION Complete this section for each discharge from the facility to surface waters. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be representative of the twelve previous months of operation. If this is a proposed discharge,values should reflect best engineering estimates. 1. Outfall Number 002 and Type Non—contact cooling water Give the nature of the discharge(process water,noncontacl cooling water,etc.) 2. Discharge To End Date: N/A It the discharge is scheduled to be discontinued within the next 5 years,give the dale(or best estimate)the discharge will and 3. Discharge Receiving Stream Name: Hominy Creek Give the name of the waterway(at the point of discharge)by which it is usually designated on published maps of theses II the tlischarge is to an unnamed tributary,so state and give the name of the first body of water fed by that tributary which is named on the map,e.g.,UT to McIntire Creek, where McIntire Creek is the first water way that is named on the map and is reached by the discharge. 4. Discharge Type and Occurrence a. Check whether the discharge is continuous or intermittent. If the discharge is intennibenl,describe the frequency of discharge ® Continuous 0 Intermittent Frequency: b. Enter the average number of days per week(during pandas of discharge)this discharge occurs. days per week 5. Water Treatment Additives Complete the table below it this outtall • discharges cooling and/or steam water generation • watertreatmem additives amused Jerry conditioner,inhibitor,or algicide) O does not have whole-effluent toxicity testing required EEMI Chemical Composition er million (active ingredienl(s)) treated) 204 NPDE)Application Form - Standard'-'�rm C Major Manufacturing or Commercial Facilities OUTFALL NUMBER 001 6. Wastewater Characteristics Check the box beside each constituent present in the effluent(discharge water), This determination is to be based on actual analytical data or best estimate(for proposed discharges). Parameter Present Parameter Present Color 00080 Copper 01042 Ammonia 00610 Iron 01045 Organic nitrogen 00605 l� Lead 01051 Nitrate 00620 Magnesium 00g27 Nitrite 00615 Manganese 01055 Phosphorus 00665 ✓ Mercury 71900 Sulfate 00945 Molybdenum 01062 Sulfide 00745 Nickel 01067 Sulfite 00740 Selenium 01147 Bromide 71870 Silver 01077 Chloride 00940 ✓ Potassium 00937 Cyanide 00720 Sodium 00929 Fluoride 00951 V Thallium 01059 Aluminum 01105 Tftanmm 01152 Antimony 01097 Tinacompounds* Arsenic 01002 Zinc Beryllium 01012 Algicides' Barium 01007 Chlorinated orga52Boron 01022 Pesticides' Cadmium 01027 Oil and grease 00550 Calcium 00916 Phenols 32730 Cobalt 01037 Surfactants 38260 Chromium 01034 Chloride 50060 Fecal coliform 74055 Radioactivity 74050 3of4 NPDEApplication Form — Standard -Irm C Major Manufacturing or Commercial Facilities 7. Supplemental Documentation Submit the following information appended at the end of this application form. All sheets should be approximately letter size with margins suitable for filing and binding. All pages should include facility location and permit number(if available). ❑ Present Operating Status: Provide a narrative description of installed wastewater treatment components at the facility. Include sizes&capacities for each component. ❑ Potential Facility Changes: Provide a narrative description of any planned upgrades/expansions/ repairs planned for the facility during the next five years. Do not include tasks associated with routine operation &maintenance. ❑ Schematic of wastewater flow: Provide a line drawing of water flow through the facility. The schematic should show flow volumes at all points in the treatment process. Specific treatment components should be identified. ❑ Location map: Submit a map showing the location of each outfall. The usual meridian arrow showing north as well as the map scale must be shown. On all maps of rivers,the direction of the current is to be indicted by an arrow. All outfalls should be identified with the outfall numbers) used in Section II of this application. A copy of the relevant portion of a USGS topographic map is preferred. ❑ Production Data: Submit the last 3 years' production data for the facility. Where applicable, use units specified in the appropriate subpart of 40 CFR. ❑ Priority Pollutant Analysis: Industrial facilities classified as Primary Industries (see Appendix A to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. If the PPA is not completed within one week of the due date for the permit application, submit the application package without the PPA. Submit the PPA as soon as possible after it is completed. I 4 0l4 NPDES Permit NC0000299 BASF CORPORATION BUNCOMBE County Sludge Management Plan The Enka Site Waste Water Treatment Plant is an activated sludge process designed to handle 1.25 million gallons per day of industrial and domestic waste water. The plant now operates at a nominal 0.5 millions gallons per day during the peak summer months. Due to the large capacity of the aeration tank (2.0 million gallons) the plant operates in the extended aeration mode with a sludge age of 30+ day. Sludge is wasted continuously from the two 40 foot clarifiers operated in parallel. The sludge is pumped to a 20,000 gallon thickner at approximately 20-40 gpm where it is settled and pumped to a 0.5 million gallon aerobic digester with a detention time of approximately 50 days. The digested sludge is coagulated with polymer and pumped to a plate and frame filter press where it is dewatered using diatomaceous earth as a precoat. The resulting sludge cake is applied to the Enka Site Landfill as a soil conditioner for the final cover for slope closures, Approximately 2,600 Ibs of sludge are disposed of daily to the landfill. A/e�Lu-1iu..— R. L. Ackerman Environmental Manager NPDES Permit NC0000299 BASF CORPORATION BUNCOMBE County Present Operating Status The Enka Site Waste Water Treatment Plant is an activated sludge process designed to handle 1.25 million gallons per day of industrial and domestic waste water. The plant now operates at a nominal 0.5 millions gallons per day during the peak summer months. Due to the large capacity of the aeration tank (2.0 million gallons) the plant operates in the extended aeration mode with a sludge age of 30+ day. The plant is comprises of the following components listed in order from influent to effluent: Waste water components: Equalization Basin No. 1 — 1.75 MG clay-lined mixing basin. Equalization Basin No. 2—0.5 MG metal tank for adding nutrients and pH control. Aeration Basin - 2.0 MG concrete basin with 350 Hp of aeration capacity. Clarifiers—two each 40 ft. diameter, 90,000 gallons capacity Chlorine contact chamber— baffled 20' X 40' concrete basin Sludge Handling Equipment: Sludge thickner—20,000 gallon tank Aerobic digester—0.5 MG steel tank with concrete bottom and Plate and Frame filter press for de-watering sludge —2 each with 13 cubic ft capacity NPDES Permit NC0000299 BASF CORPORATION BUNCOMBE County Potential Facility Changes Plan are currently being formulated to close the Enka Site Waste Water Treatment Plant and discharge our waste water to Metropolitan Sewerage District of Buncombe County North Carolina. The target date for closure of the W WTP is December 31, 2000. • � . . . � � /// m \ _ * ( � z2 � \ , -TI ! �� \ . � p° � xq�� I got ) r � •. _ I y _ (HM.y3 [ 1 zNyF'�+.����^g r 7— )� Enka . ����u � >� V�l'��`-�1 ��� ,1 ✓ �� t Lake � r`�✓�1�, mJ U\r✓J�/L��� ��4 k:` �.'ELEV 2091' I \�I Ml o uSG$ ENK N!NU c SER!E$ MAP$A, u CNKA, NGR i'n CARGLINA T^_PCCRAPH;G CUADRANGLE I ENSR CONSULTING AND ENGINEERING FIGURE 1 i SITE LOCATION MAP SCALE assr corPo.oiioi Q Enta, uonn Camuna 1000 0101000 2000 4000 DF+•+ KLR Pte. 2�29�00 vaw[e* xnve[n nee x aP: ¢: 0760-047-502 x 100001 44 NPDES Permit NC0000299 BASF CORPORATION BUNCOMBE County Production Data for Past Three Years 1997 1998 1999 (In 1,OOO pounds) Polycaprolactam (Nylon Chip) 81,268 76,912 76,757 Conductive Fibers 550 550 528 Basofil® (Fire retardant fiber) 242 330 638 BASF-Enka Facility;NC0000299 � 1 From Tlrtn 90%ick <tO3116KOk@h6nW net'3- SPb.,� btJ;$7 P7=Elk aFa01ifyNO@@299 , .,s,`':". , .a`,�kh"F'i* _. t °'it . x.'!it"t'..•. Mwr To: Max Haner<Max.Haner@ncmaiI.net> Hello Max- I talked with Dave Goodrich and he wants to keep this permit moving, given pressures from EPA about backlog. I proposed to draft the permit with no substantive changes, and give a permit expiration date of May 31, 2002 . This should cover them through the anticipated WWTP closure by end of 2001, with some leeway in case construction problems arise. I ran this by Ray Ackerman and he's o.k. with it. I told him we could modify the permit to delete Outfall 002 requirements once they secure General Permit coverage. Do you see any problems with this? Mailto:tom.belnickuncmail.net N.0 DENR-DWQ/NPDES Unit 1617 Mail Service Center, Raleigh NC 27699-1617 Work: (919) 733-5083 ext. 543 Fax: (919) 733-0719 1 ON 3/12/2001 4:50 PM .15'2000 14:99 82B 667 7778 SITE AOMIN 00299 P.001/003 BASF Corporation � r) Facsimile Cover Sheet To: Max Haner From: Ray Ackerman BASF Corporation Sand HIII Road Enka, NC 28728 Fax: 251-6452 Phone; Phone: Fax: Date: 9/15/00 Pages: 3 Subject; Letter Sent to Enka Village Residents cc: Comments: For your information. Ray Firf .15'2000 14:99 928 667 7778 SITE ADMIN 40299 P.002/003 BASF Corporation �B�M September 15, 2000 To residents and property owners of the Enka Village and businesses: This letter is being sent to you on behalf of BASF Corporation to explain anticipated changes that will affect sewage treatment services for residents and other users in the Enka Village. BASF Is in the process of evaluating alternatives to on-site treatment of its own wastewater. These alternatives will mean a Change for all users of the current system. By way of background, American Enka Corporation began treating Enka Village sewage in 1966, In that year, American Enka Corporation agreed with Enka Park Commission (then representing the Village residents and properly owners), to allow sewage from the residences and other buildings in Enka Village to be treated through American Enka's plant wastewater treatment system. BASF Corporation became owner of the Enka site in 1966 and has continued the free sewage treatment service for the past 14 years. The treatment of the Enka Village sewage had been intended as a temporary, Interim measure. As part, of the 1966 agreement between American Enka Corporation and Enka Park Commission, the parties agreed that six (6) months' prior written notice to tite Commission would be given before discontinuing service. Upon the giving of that notice, service could he discontinued on March 15th in any calendar year after 1967, In addition to this letter, a public notice terminating the 1966 agreement is being published in the September 1 sth issue of the Asheville Citizen-Times newspaper. According to the 1066 Agreement, the notice was to be given to the Commission. However, to try to reach all affected persons In the Village, the newspaper public notice is also addressed to residents and property owners. The Commission and the residents and property owners in Enka Village will need to have an alternate service in piece no earlier than March 15, 2001 because service may be discontinued on that date. BASF will cooperate with the Commission and the residents and property owners to facilitate a smooth transition. BASF has met with the local Metropolitan Sewer District (MS©) to discuss the situation. The plan is to work with MSp and the residents and building owners to develop and implement an alternative for sewage treatment for the Village. If the transition time extends beyond March 15, 2001, BASF is willing to consider changing the actual date for service discontinuation to a reasonable time beyond March 15, 2001, vwk U 1144 p ew ,(e ms 4L S4md 1W F.ed, P.p.a-x 659,Enka,Np,th 01-11ha 28729.0a59 (8291 6 6 7-1119 .15'2000 14:99' 020 667 777E SITE ADMIN #0299 P.003/003 September 15, 2000 Page 2 Plans are very preliminary at this paint and are being developed with MSD. BASF has discussed with MSD scheduling a series of public meetings M provide detailed information about:the planned transition to connect to the MSD system. Also, community leaders are being contacted to develop a resource network to be involved in the planning and to provide Information to the residents. It is anticipated that before the end of October 2000, additional information will be available about the public meetings and a plan of action for the transition. No additional information is available at this time. Therefore, please do not cal BASF directly upon receipt of this letter. No one at the BASF Enka location will be able to give you more Information than is contained in this letter. As plans develop, BASF and MSD will convey the information to the Village residents and building owners through the resource network being formed. BASF is committed to working with the residents and building owners of Enka Village, Its community leaders and the MSD to make this transition a smooth one. Sincerely, BASF Corporation Cooling Water Discharge January 12,2001 Proposal: Our proposal is to remove the cooling water discharges from the plant wastewater treatment system and permit them under a General Permit allowing them to be discharged directly to Hominy Creek. This would require separate permits for BASF and Colbond. Present Situation Reference: Attachment A-- Sketch of cooling water discharge. The existing non-contact cooling water process streams now combine with the site's sanitary streams. This flow then is processed through our wastewater treatment plant before being discharged to Hominy Creek. Some streams (#2 and#10 on Attachment A) are part of the Plant's current NPDES permitted outfall 002 which discharges via our east ditch to Hominy Creek, Proposed Conditions: Plans are being made to curtail the operation of the plant's wastewater treatment facility and discharge wastewater to MSD. With this change, modifications to the input streams are being completed. These modifications include the following: separation of discharges from the Enka Village and the A-B Tech properties from BASF waste streams, and the discharging of the sanitary sewers and process waste streams to MSD. MSD has requested that we not discharge our cooling water steams to their facility. To make this change, the plant's systems will have to be modified. We will use the monitoring point of our existing permitted 002 outfall and add several additional monitoring points. These additional monitoring points are necessary because of the distance between locations. The monitoring points are designated by letters A through E on Attachment A. We would request that the flow for the combined streams#1, #2, and 93 be determined by subtracting the flow of point A from that of point B. Colbond would have one primary point designated as letter A and BASF would have points B through E. The weir for the discharge point C will be new construction. f I� IIN Biocide additions are made to streams designated as 1, 4, 5, 6 for BASF and 11 and 12 for Colbond. Biocides utilized: Points 1 and 4 use Drew Chemical No 2155 cooling water treatment. Point 5 uses Nalco StaBrEX Point 6 uses Nalco 7346 TAB Point 11 and 12 use Garratt-Callahan No 312 and No 315 with 2002 Rust Inhibitor The water source for the process activity is from the site's process water system with the exception of streams no 10(raw water) and no 11 (city water). COOLING WATER DISCHARGE ATTACHMENT A COLBOND I BASF 50,000 EXTRUDER 10,000 GPD O I O GPD REFCOOLINGION '.BIOCIDE COOLING I TOWERS M-3 DRYER 7,500 GPD O I r COOLING I CB DRYER 12�000 GPD O I SO,P(p 0 POLYMERIZATION COOLING I ® COLUMN CONDENSERS RAW WATER PET DRYER 95,000 GPD 10 I r COOLING COOLING C1 TY WATER AIR COMP 5,000 GPD � � BIOCIDE-- COOLING HVAC 5,000 GPD 12 I O S�OPODO EST XAN TA TRUDER BIOCIDE-- CH SYSTEM I 8 IP D I r COOLINGRYER I r I 500 BIOCIDE POLYMERIZATION T6PD O COOLING TOWER � I c.r6.w� I m•.a. pt 2aGaDof �✓ 6..+.....i P DITCH O TGpOD00 O r-- BIOCIDE + HOMINY CREEK POWERHOUSE SPRAY POND O 0 r"-BIOCIDE r i POWERHOUSE COOLING TOWER �.rA WEST STORM SEWER ac L �v!LL7 9 D Ctk VL 03o RE004.025 J \ 6q "Veqr L..c . Re:Sale of Conductive Fibers Unit it4;oph, ax .'0' axu'fIn6'�"Qn©)nail:net> , c 'x m, ,,. �'i7Y,.ttbirod M�u To: Raymond L Ackerman<ackermr@basf-corp.com> CC: Tom Belnick<Tom.Bc1mck@ncmai1.net>, Forrest Westall<FmTest.Westa11@ncmai1.net>, Max Harter<Max.Haner@ncmai1.net> Reply Ray - Thanks for the report of HASPS sale of its Conductive Fiber Unit to Shakespeare Corporation. This notice constitutes compliance with Reporting Requirements contained in Part II Section E of the permit even though there doesn't. appear to be any change in the waste characteristics or volume. I understand that BASF will continue to accept and treat the wastewater from this process as part of a service contract. I am placing a hard copy of this notice in your file for reference and am forwarding this e-mail to Tom Belnick of our NPDES Permits Unit so that this information can be added to your renewal application. Please advise if there are additional changes. Max > Raymond L Ackerman > 01/23/2001 08:59 AM > To: max.haner > cc: > Subject: Sale of Conductive Fibers Unit > Max, On January 9, 2001 BASF sold the Conductive Fiber Unit at Enka to Shakespeare > Corporation. The sales will not impact the operation our WWTP nor does it make > any change pursuit to the requirements our NPDES Permit. We will continue to > treat the 5 to 8 gallons per day of waste water that comes from this unit under > our service agreement with Shakespeare. > If you have any questions or concerns, I can be reached at 669-9299 or by e-mail > at ackermr@basf.com > > Regards, > Ray Max Saner - Max.Haner@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office - Division of water Quality - Water Quality Section 59 Wcodfin Place Asheville, NC 28801 Tel: 828-251-6208 Fax: 828-251-6452 Max Haner<M m_ Hurernncmall.net> NC DENR-Asheville Regional Office Division of Water QualrtyyWater Quality Section 1 of2 1/29/2001 2:21 PM SAS,.F r oration G � 3 � January 18, 2001 D �4• `16"2'' ' !1 JAN 22 2001 Mr. James W. Meyer DkJV°Q Laboratory Section LABORATORY SECTION NC DENR 1623 Mail Service Center Raleigh,NC 27699 -1623 Re: DMRQA20 Dear Mr. Meyer, We received two "Not Acceptable" ratings on the referenced DMRQA study for our lab (USEPA Lab Code# NC00030). However, since we have closed our lab effective December 31, 2000, 1 am assuming no further action is required by me. My guess is that closing the lab would constitute the ultimate "corrective action"to a deficient laboratory. I have enclosed a copy of my letter dated December 26.2000 informing you of our lab closure. If further action is required by me, I can be reached at (828) 667-7277 or by e-mail of ackermr@basf.com. Sincerely, - RAckerman Lab Manager Sand Hill Road,P.O.Box 689,Enka,North Carolina 28728-0669 (828)657-7110 .dte of North Carolina Department of Environment and Natural Resources Asheville Regional Office ® ate► James B. Jr.,Governor �� Bill Holman,an, Secretary Kerr T. Stevens,Director NCIDNDRm CAROLINh oEwarMENr of Division of Water Quality ENVIRONMENT wdD MwuR.0 RESOURCES WATER QUALITY SECTION October 26,2000 Ms. Lynn Davis Asheville Savings Bank it Church Street Asheville, N.C. 28801 Subject : Sewer Service For 39 Orchard Street Enka Village Buncombe County Dear Ms. Davis : This letter will confirm that the wastewater treatment facility serving the.BASF Corporation in Enka,N.C., is operating under current NPDES Permit Number NC0000299. This five year permit was last issued by this Division on October 23, 1995, with an effective date of December 1, 1995. Renewal of this permit currently is being processed. Based on information available to this office,property located at 39 Orchard Street is being served by this treatment facility. Records indicate that the facility currently is in compliance with regulations administered by this Division. Thank you for the opportunity to comment in this matter. Should you wish to discuss the Bent Creek wastewater treatment facility in more detail,please advise. Yours M L.H'n 4W Environmental Chemist 59 Woodfin Place,Asheville North Carolina 28801 Telephone 828-251-6209 FAX 828-251-6452. An Equal Opportunity AtSrmafive Action Employer 50%recycled1101l,post-consumer paper N. C. DEPARTMENT ENVIRONMENT AND 6 STATE NATURAL RESOURCES DIVISION OF WATER QUALITY WATER QUALITY SECTION ^HEVILLE REGIONAL OFFICE 59 WOODFIN PLACE WORTH CAROLINA 28801 PHONE: 828/ '251- 6452 FAX # FROM: (/ yy DATE: ,7 c;; �/� � # OF PAGES INCLUDING THIS COVER: MESSAGE: If questions, please call 828/251-6.. � � � !,, 1, �,: lii � , � . , � •i �i I ii � � ' � a„� � 1 .* ,.,.� i �� ,� . . �I; ;� � �� � I ,, . � 2 � : �! ! � if� s.�i �, �I� _� � i / � � � r . � �� � o � �� Y A � ��1 / l� / � / � � � �� ,) �� �♦ �� �, � _ �✓ � � / �� � / � i� � li 1 r i � 1 IJr � / � / I � _ OCPSF Categorical SN Subject: OCPSF Categorical SIU ���•� Date: Mon, 24 Jul 2000 14:11:41 -0400 From: Keyes McGee<Keyes.McGee@ncmail.net> - Organization: NC DENRDWQ To: Max Haner<max.haner@ncmail.net> CC: Monty Payne<mpayne@msd.buncombe.nc.us> Max, Thanks for your question concerning BASF Company as an OCPSF Categorical Significant Industrial User. Dana Folley and Steve Amigone assisted me in interpreting 40 CFR 403.6. The issue in 40 CFR 403.6 (e) (i) &(ii)(c)referring to NRDC v. Costle paragraph 8, concerns Fri(Dilution Flow). FD is either(a), (b), or(c) in this statement. This section is about a combined wastestream, formed from the combination of categorical Fi(influent flow) and non-categorical FD . OCPSF Categorical SIUs shall meet the following: "Samples shall be collected and analyzed by the POTW Staff independent of the industry for each Significant Industrial User:", "for organic compounds limited in the Significant Industrial User Permits, a minimum of once each year." (reference 15A NCAC 2H .0908 (d) (2)). Please call the Pretreatment Unit if you have further questions. Keyes McGee Environmental Engineer Trainee Department of Environment and Natural Resources Division of Water Quality Pretreatment Unit Telephone: (919) 733-5083, Extension: 580 Facsimile: (919) 715-2941 1 of I 7/25/2000 332 PM Re:Sale of Conductive Fibers UNt l 1 �� From: Maz Harter<Max Haner@ncmul.net> w"' oli'2t041 PM $object:Rei Sale of Conductive K1 pp Umt To: Raymond L Ackerman<ackermr@basf-corp.com> CC: Tom Belniek <Tom.Belnick@ncmail.net>, Forrest Westall <Forrest.Westall@ncmail.net>, Max Haner<Max.Haner@ncmait.net> Reply Ray - Thanks for the report of BASF's sale of its Conductive Fiber Unit to Shakespeare Corporation. This notice constitutes compliance with Reporting Requirements contained in Part II Section E of the permit even though there doesn't appear to be any change in the waste characteristics or volume. I understand that BASF will continue to accept and treat the wastewater from this process as part of a service contract. I am placing a hard copy of this notice in your file for reference and am forwarding this e-mail to Tom Belnick of our NPDES Permits Unit so that this information can be added to your renewal application. Please advise if there are additional changes. Max > Raymond L Ackerman > 0112312001 08:57 AM > To: max.haner > cc: > Subject: Sale of Conductive Fibers Unit > Max, > On January 9, 2001 BASF sold the Conductive Fiber Unit at Enka to Shakespeare > Corporation. The sales will not impact the operation our WWTP nor does it make > any change pursuit to the requirements our NPDES Permit. We will continue to > treat the 5 to 8 gallons per day of waste water that comes from this unit under > our service agreement with Shakespeare. > if you have any questions or concerns, I can be reached at 667-7277 or by e-mail > at ackermr@basf.com > > Regards, > Ray Max Harter - Max.Haner@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section 59 Woodfin Place Asheville, NC 28801 Tel: 828-251-6208 Fax: 828-251-6452 FNC ax Harter<Max Haner(c�nemad.net> DENR-Asheville Regvision of Water Quality-Water Quality Section I oft 1/31/2001 8:23 AM wQBASF BASF Corporation December26, 2000 I,:( (ogn �; \7 !llSSSSSS DEC 28 20CD Mr. James W. Meyer DVVQ Laboratory Section LABORATORY SECTION DENR 16 1623 Mail Service Center Raleigh, NC 27699 -1623 Dear Mr. Meyer, This letter is to confirm our telephone conversation of November 23, 2000 concerning our certified Pollution Abatement Laboratory, As I stated to you then, our Laboratory, USEPA Lab Code#NC0003O, will be shut down permanently on December 31"of this year and all of our permit required testing will be done by Pace Analytical, Inc of Asheville. If you have any question concerning this action, I can be reached at (828)667-7277 or by e-mail at ackermr@basf.com. Sincerely, - R Ackerman Lab Manager e> r Sand HIII Road,PA.Box 669,Enka,North Carolina 28728-0669 (828)687-7110 fit trr Coal GU�I`ci - PA7 - < , a° —+ 4-)`^`~-__to l f -- VIA- - c „" '�' --- - ��� �1�Lc�i1uu-�/-- _ corporation ( 1 BASF July 27, 2000 Mr. Max Harter § b Water f J ( Natural Resources NC Department of 59 Woodfin Place .-A Asheville, NC 28801 Dear Mr. Haner: On July 25, 2000 we experienced an unanticipated bypass to our waste treatment plant. Following are the details of the event and the planned activities to prevent a recurrence: On July 24th at 19:34, there was an interruption of power to the pumps at the #3 lift station that handles waste from our polymerization area and sanitary waste from several restrooms on the east side of the plant. The cause of the outage was a short in an underground electrical line encased in conduit. This power loss caused the #3 lift station to overflow into the east ditch and go directly into Hominy Creek. Given that it would take about four hours for the lift station sump and adjoining distribution system to fill up before overflowing, we estimate that the lift station began overflowing at around 11:30 p.m. on the 24th and continued until 08:30 a.m. on the 25th, when repairs were made and the pump was restarted. Pumper trucks were called in immediately to pump out the lift station in order to diagnose the problem. The nominal flow rate on that lift station is approximately 55 gallons per minute. This would give a total loss to the east ditch of about 29,000 gallons of waste water. The BOD load contained in this overflow is estimated to be around 1200 pounds. This estimate is based upon the loss of TOC in our plant influent as compared to the average incoming concentration of TOC and our correlation of TOC to BOD. There has been a temporary line installed to supply power and maintenance is preparing a project to replace the underground line with a new above ground line. This is the only recorded incident of this kind ever occurring with any of our lift stations; however, to prevent a recurrence the lift station is being supplied with primary power from CP&L and backup power from our powerhouse. Sand HIII Road,P.O.Box 869, Enka,North Carolina 28728-0669 (828)667-7110 1 � l, Also to allow for earlier detection, an alarm system is being installed that will send a signal to a control room that is manned 24 hours a day, 7 days a week should there ever be another pump failure. In compliance with House Bill 1160 and the Clean Water Act of 1999, BASF issued a press release to the print and electronic media in Buncombe County on July 27, 2000. A "Notice of Discharge of Untreated Sewage' will be submitted to the Asheville Citizen Times during the week of July 31" in order to make the ten- day deadline. A "Sewage Spill Response Evaluation" is attached. I can be reached at 667-7277 if you require additional information. Sincerely, 6y`Ac�k'erman Environmental Manager BASF Enka Site Smafte Spill Response Evaluation: s (papa 1 of 2) Pennktee AARF enrp..xarrnn Permit Number N .nr 0DZ9.2 Count' R,mrnmho Incident Ended: (Date/Time L7 25/00 / 08:30 Eatrrlated Duredon(Time) 9 hours First knowledge of incident! (011oon s") 7/25/00 1 07:30 Estimated volume of spill/bypees 29,700 pl orhs. Show rational for volume. 55 gals./min. x 9 hrs. x 60 min./hr. = 29,700 gals. if spill Is angoing p/aete notiy/Nploml afte on a dolly basic until spill can be stopped. Reported to: Max Raney (DstaNme) 7/25/00 / 16:00 Name of parson . Weather conditions: Heavy rain Source of spillibypass(check one):_SanRary Sawar X Pump Station W WPP Level of treatment(check one): x None _Primary Treatment �S000ndory,Tlaximaint, Chlorination Only Did spik/bypass reach surface Wotan?__L_Yos _No(If Yes, please list Met'following) Volume reaching surface waters? 29.700 gallons l Name of surface water Hominy Creek I JUL 3 1 )['('9 ����I wl ; Did spiiUbypass result in a fish kllY/T,Ya _X_NO a If Yes,what is the estimated number of fish kill 1 4V41VII 120AI l'I 6 IUY III Please provide the followingimbnrtadw: 1. Location ofspill/bypass: No. 3 lift station at (lead end of east ditch 2. Cause of spillbypase: Power line to pump shorted out 3. Did you have personnel"llobla to porbrmfiilYl onsomment 24 hours/day(Including weekends and holidays)? Yes_.Z_ No_ a. How long did R take to make on initial a okwornont of the spi Nonni or sttar first kttaale igs? 't Hours 30 Minutes How long did R take to get a repok lines,onlift 0 Hours 0 Mklutas - on site Please explain the tme token to malt inNW aosmmrmt Pumyer trucks er summoned Immediately and arrived at 08:30. It took until 11:00 to evaw ecuate lift tar' hefo was determined. Revision Ml a/11/99 Sewage Spill Response Evaluation: (Pees 3 of z) Permiltee BASF Corporation permit Number NC0000299 County Buncombe 5. Action taken to contain.spill, dean up Waeta, anNOr rarrladoft the ahs: lift sl;ation sita on bank of east ditch. The waste water flowed immediately into this ditch which was heavily laden with rain water (2" overnight) . Due to large volume of water, no attempt was made to pump to the waste Nater treatment plant from the east ditch. 6. Were the equipment and parts needed to make repairs Iesilly"Noble? Yes x No„ It no, plans explain why: 7. If the spill/overflow occurred at a pump station,or was the result of a pump station failure, was the alarm system functional at the time of ft spill? Yes_ No 2 if the alarm system did not function, please explain Why: • The high level alarms did not function due to the power outage. S. Repairs made are: Permanent Temporary X Please describe what repairs were made. If the repairs are temporary, please indicate a date by which permanent repairs will be completed,and notiry the Regional Office within 7 days of the permanent repair. Temporary wire in place; permanent wire to be installed creek of duly 31. 9.What actions have been made to prevent this discharge from occi rring again in the future? New power cableto replace old wires. An alarm to be installed to indicate loss of power to pump in control room. 10. Comments: This is the firsts failure of this type at BASF. There wati bai;ktn power to the b tati n which Supplied the but not at Pump itself. We reiaret this incident occurred but feel that it was unavoidable. _ Other agencies noafed: None Person repbrtl epilbby s: Ray Ackerman photo Number(828) 667-7277 Signature c Oate: 7 For OM Use Only DWO requested additional written mpert7 Yea No If yes,what additional Infomladon is needad7 Requested by Revision 01 6l11/99 State of North Carolina V Department of Environment and Natural Resources Division of Water Quality 59 Woodfin Place Asheville,North Carolina 28801 October 19,2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Ray Ackerman BASF Corporation Enka 1451 Sand Hill Road Enka,North Carolina 28728 SUBJECT: NOTICE OF VIOLATION Effluent Toxicity Testing NPDES Permit No.NC0000299 BASF Corporation WWTP Buncombe County Dear Mr.Ackerman: This is to inform you that a review of your toxicity self-monitoring report form for the month of August 2000 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Your efforts may include conducting a Toxicity Reduction Evaluation (TRE) which is a site-specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and then confirm reductions in effluent toxicity. Please be aware that North Carolina General Statutes provide for assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important information concerning your Whole Effluent Toxicity Monitoring and Reporting Requirements. Please note updated mailing addresses for submitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forms. We encourage you to review this information and if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance,please contact Mr. Keith Haynes with this office at(828)251-6208. Sincerely, Fortal� Regional Water Quality Supervisor cc: Keith Haynes-Asheville Regional Office Aquatic Toxicology Unit Central Files _9:99 828 667 7778` .� SITE ANMIN j.� #0299 P.001/003 .3F Corporation BASF Facsimile Cover Sheet To: Max Honer From: Roy Ackerman BASF Corporation Sand HIII Road Prika, NC 28728 Fax: 251-6452 Phone: Phone: Fax: Date: 9l16/00 Pages: $ Subject; Letter Sent to Fnka Village Residents cc: CPI) Merl'tS: For your information. Ray D n>i�;4wu(�iici s / \ .4:49 828 667 7778 1 SITE ADMIN� �T #0299 P.002/003 Corporation )BMF September 15, 2000 To residents and property owners of the Enka Village and businesses: This letter is being sent to you on behalf of BASF Corporation to explain anticipated changes that will affect sewage treatment services for residents and other users in the Enka Village. BASF is in the process of evaluating alternative$ to on-site treatment of its own wastewater. These alternatives will mean a change for all users of the current system, By way of background, American Enka Corporation began treating Enka Village sewage in 1966. In that year, American Enka Corporation agreed with Enka Park Commission (then representing the Village residents and properly owners), to allow sewage from the residences and other buildings in Enka Village to he treated through American Enka's plant wastewater treatment system. BASF Corporation became owner of the Enka site In 1986 and has continued the free sewage treatment service for the past 14 years. The treatment of the Enka Village sewage had been intended as a temporary, interim measure. As part. of the 1066 agreement between American Enka Corporation and Enka Park Commission, the parties agreed that six (8) months' prior written notice to the Commission would be given before discontinuing service. Upon the giving of that notice, service could be discontinued on March 16th in any calendar year after 1967. In addition to this letter, a public notice terminating the 1966 agreement: is being published in the September 15th Issue of the Asheville Citlaen4imes newspaper. According to the 1966 Agreement, the notice was to be given to the Commission. However, to try to reach ail affected persons in the Village, the newspaper public notice is also addressed to residents and property owners. The Commission and the residents and property owners in Enka Village will need to have an alternate service in place no earlier than March 15, 2001 because service may be discontinued on that date. BASF will cooperate with the Commission and the residents and property owners to facilitate a smooth transition. BASF has met with the local Metropolitan Sewer District (MSD) to discuss the situation. The plan is to work with MSD and the residents and building owners to develop and implement an alternative for sewage treatment for the Village. If the transition time extends beyond March 16, 2001. BASF Is willing to consider changing the actual date for service discontinuation to a reasonable time beyond March 15, 2001, SV W�qQ1 eopd,P.O.ace 659.Enka,Norlh 0...Ma 28728-%aq (828)e87-711 D a4:44 828 667 777C 1 SITE ADMIN #0299 P.003/003 September 15, 2000 Page 2 Plans are very preliminary at this point and are being developed with MSD. BASF has discussed with MSD scheduling a series of public meetings to provide detailed information spout the planned transition to connect to the MSD system. Also, community leaders are being contacted to develop a resource network to be Involved in the planning and to provide Information to the residents. It is anticipated that before the end of October 2000, additional information will be available about the public meetings and a plan of action for the transition. No additional information is available at this time. Therefore, please do not call BASF directly upon receipt of tills letter. No one at the BASF Enka location will be able to give you more information than Is contained in this letter. As plans develop, BASF and MSD will convey the information to the Village residents end building owners through the resource network being formed. BASF is committed to working with the residents and building owners of Enka Village, Its community leaders and the MSD to make this transition a smooth one. Sincerely, BASF Corporation NORTH' )AROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY , ASHEVILLE REGIONAL OFFICE ��..: WATER QUALITY SECTION ur June 9, - 2000- 3AMESS H NTJ x. g'GQV�9NOR Mr. R. L. Ackerman, Environmental Manager BASF Corporation '?' Sand Hill Road �Q::S Enka, North Carolina 28728 FDEVI 1 _. Subject: Compliance. Biomonitoring Inspection ��. BASF - Enka Plant WWTP NPDES Permit Number NC0000299 Buncombe County ' t-'Dear Mr. Mr. Ackerman: q' Please find enclosed a copy of the Compliance w Inspection Report for the Biomonitoring Inspection which I conducted at the subject facility on May 16, and 19, 2000. The test result and measured water quality parameters for these samples indicate that the effluent would not be Q predicted to have water quality impacts on the receiving stream. As noted in the attached Report, the test result was recorded as a "Pass" . .k If you have any questions concerning the Report, or if ., you require any assistance, please do not hesitate to :r contact me at 251-6208 . Sincerely,/ , + D. Keith Hayn Environmental Specialist Wlr:.g Attachment xc: Jimmie Overton Max Haner n . I NTePDXAN"E BVILOINO, 5s WOOOPIN PLAC., ABIIEVILLE, NO aeeo l-zala HONER28-251-8208 FAX 828-251-6452 "' AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - E.% RECYOLEe/10% ✓OST.....M Ea PAPER United States Eovii. sdal Protection Agency Form Approved Washington, D.C.20460 OMB No. 2040.0003 EPA NPDES Compliance Inspection Report Approval Expires 7-31-85 Section A:National Data System Coding - Transanion Code NPDES, yonne/dey Inspection Type Im,poor Far Type I HIV 1- _ 2 [5 1 3 NC0000299 Ill 12 00/05/16 17 IS 19 20�2 Remarks u u u Reserved Facility Evaluation Rating el QA Reserved ° 67 I I I69 70 141 71 [I ] 72 nl L 73 � L 74 75 I I I ] I 180 I I Section B:Facility Data ��u Jame and Location of Facility Inspeaod Entry Time Permit Effective Date IASF CORPORATION 9:50 am 95/12/01 JS HWY 19123 & NC HWY 112 (SAND HILL RD) Exit Time/Date Permit Expiation Date INKA, NC (BUNCOMBE COUNTY) 11:00 am 00/09/30 , James)of Ou-Site Representative(sVfi lee) Phone Nob) IAY C. ACKERMAN, ORC & MGR OF ENVIRONMENTAL SAFETY & QUALITY (828) 667-7277 ;AY CROWDER/DON CANIPE . Jame,Address of Responsible Official Title )R.JACK A DELLINGER GENERAL MANAGER IASF CORPORATION NKA, N.C. 28728 Phone No. Contacted (828) 667- 7110 No selon C:Areas Evaluated During Inspection CODES w S-Satisfactory M-Marginal U-Unsatisfactory N-Not evaluatedlNot applicable N Permit N Flow Measurement N Pretreatment N Operations &Maintenance N Rec-:ds/Repods N Laboratory N Compliance Schedules N Sludge Disposal N Facility Site Review N ] Effluent'Remiving Waters N Self-Monitoring Program $ Other.AQUATIC TOX Section D:Summary of Findings/Comments (Attach additional sheets if necessary) In May 17,2000,Division Aquatic Toxicology personnel Initiated a 3-Brood Cenodephnfe dubla passifail toxicity test on the effluent from the subject W WTP. he samples were collected on May 16 and 1&19,2000 by Asheville Regional Office staff. he result of the test indicated that the subject discharge met criteria set forth in established standards. Al the madman waste concentration of(IWC=8.0%), radiated by the low stream flow 7010 of 23.0 eta and the permitted discharge volume of 1.25 mgd,91.7%survival occurred in the test population with an verage of 22.6 neonates per lest organism.The control population exhibited 100%survival with an average of 24.0 neonates per control organism. Thus,the ud was recorded as a°Pass". Other measured water quality parameter results were:first sample,pH=6.06 SU,conduativdy=1130 micromhoslcm,TRC=<0.1 1g/I;second sample pH=8.00 SU,conductivity=1060 micromhos/cm,TRC=<0.1 mg/I. j lames)and SignaNrels) speao(s) Agency/Office/Telephone Date 1.Keith Haynes DWQ/ARO 828-251-6208 ignature of eviewer Agency/Office Data C/ DWQ/ARO 828-251-6208 G aD Regulatory Office Use Only ,ction Taken Date Compliance Status bao- Noncompliance Compliance NORTH�...AROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION June 9, 2000- _ ]AM IE.B.H.NTJB., ISW@END. Mr. R. L. Ackerman, Environmental Manager xy`�? BASF Corporation }?` Sand Hill Road 4.'?µq Enka, North Carolina 28728 • poEn r " Subject: Compliance Biomonitoring Inspection BASF - Enka Plant WWTP NPDES Permit Number NC0000299 Buncombe County Dear Mr. Mr. Ackerman: i Please find enclosed a copy of the Compliance Inspection Report for the Biomonitoring Inspection which I . I.a . conducted at the subject facility on May 16, and 19, 2000 . The test result and measured water quality parameters for these samples indicate that the effluent would not be predicted to have water quality impacts on the receiving stream. As noted in the attached Report, the test result was recorded as a "Pass" . If you have any questions concerning the Report, or if you require any assistance, please do not hesitate to contact me at 251-6208 . Sincerely, ..,, D. Keith Hayn rr" Environmental Specialist Attachment xc: Jimmie Overtodi Max Haner P \ INTpRmnNGE BUILDING, 58 WOOOFIN PLACE, AGNeVILLE, NC 28801-2414 PHONE 628-261-6208 FAX B2B-261-6963 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYEE - 50% MACYCLED/10% POET CON.UMEN PPPEE United States Enviru.ntal Protection Agency ( i Form Approved Washington, D.C.20460 OMB No.2040-0003 ' EPA NPDES Compliance Inspection Report Approval Expires 7-31-85 Section A:National Data System Coding Transaction Code NPDES, yorno/day, - Inspection Type Inspector F.Type I IN 1 215 1 3 1 NC0000299 11 - 12 00/05/16 17 18 �B � . 19 �$ J 20 �2 Remarks u u t..—t IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I Reserved Facility Evaluation Rating BI QA Reserved fit l I I I69 70 a I 71 I13 I 72 �N � 73 LLU 75 80 I I u Sectioonn B:Facility Deal Jame and location of Facility Inspected Entry Time Permit Effective Date IASF CORPORATION 9:50 am 95/12/01 �. JS HWY 19/23 & NC HWY 112 (SAND HILL RD) '.NKA, NC (BUNCOMBE COUNTY) Exit Time/Date Permit Expiration Date 11:00 am 00/09/30 lamels)of On-Site Representativeh)/ride(s) Phone Nick) .AY C. ACKERMAN, ORC & MGR OF ENVIRONMENTAL SAFETY & QUALITY (828) 667-7277 :AY CROWDER/DON CANIPE Jame,Address of Responsible Official Title )R.JACK A DELLINGER GENERAL MANAGER IASF CORPORATION NKA, N.C. 28728 Phone No. Contacted (828) 667-7110 No ection C:Areas Evaluated During Inspection CODES- S-Satisfactory M-Margland U-Unsatisfactory N-Not awduratedlNol applicable N Permit N I Flow Measurement N Pretreatment N Operations &Maintenance N Records/Ropohs N Laboratory N Compliance Schedules N Sludge Disposal N Facility Site Review N Eflluent/Receiving Waters N Self Monitoring Program S Other:AQUATIC TOX Section D:Summary of Findings/Comments (Attach additional sheets if necessary) m May 17,2000,Division Aquatic Toxloology personnel Initiated a 3-Brood Cedodaphnie dubie passttail.toxicity lest on the effluent from the subject W WTP. he samples were collected on May 16 and 11FI9,2000 by Asheville Regional Office staff. he result of the test indicated that the subject discharge met criteria set forth in established standards. At the ii stream waste concentration of(IWC=8.0%), indicted by the low stream Bow 7010 of 23.0 cfs and the permitted discharge volume of 1.25 mgd,91.7%survival occurred in the test population with an verage of 22.6 neonates per test organism.The control population exhibited 100%.survival with an average.of 24.0.neonates per control organism..Thus,the :st was recorded i s a°Pass". Other measured water quality parameter results were:Rest sample,pH=8.08$U,canductivity-I130 miaomhosIran,TRC=<0.1 ig/I;second sample pH=8.00 SU,conductivity=1060 micromhos/cm,TRC=<0A mg/l. lame(s)and Signamrels) spectods) Agency/OPoce?elephone Dale I.Keith Haynes DWQ/ARO 828-251-6208 00001019 ignature of eviewer Agency/Office Data DWQ/ARO 828-251-6208 & �D Regulatory Office Use Only ,coon Taken Date Compliance Status tLNoncompliance e Compliance � Corporation C BASF GF May 12, 2000 MAY 15 2000 D1NQ Mr. James W. Meyer LA60RATORY SECTION Laboratory Section n Division of Water Quality �3 NC DENR 1623 Mail Service Center Raleigh, INC 27699-1623 Re: Laboratory Certification Maintenance Inspection Dear Mr. Meyer: This is in response to your letter of April 12, requesting a written response to specific violations, recommendations, and comments in regards to our annual Laboratory Certification Inspection. Let me begin by saying that I too am concerned over the cited previously violations found by Mr. Francies. While I am not making excuses for these deficiencies, I would like to explain that these items were corrected last year by Mr. Ross Peebles as I indicated to you in my response to you. However, on March 1,2000 we discontinued the staffing of our Laboratory and contracted with Pace Analytical, Inc. to provide a technician to run the analyses required by our plant and our NPDES Permit. Mr. Glenn Howell, one of our former QC Laboratory Technicians, was hired by Pace and has been working in our Laboratory since then. I was mistaken in my assumption that since Mr. Howell had relieved Mr. Peebles during vacations that he was fully informed of all the procedures in the Lab, including the QC requirements. Obviously he was not, as all of our deficiencies are related to quality control items. We will make every effort to run our Laboratory in a manner that meets all the requirements for the properenalysis,of samples, good quality control practices, and proper documentation of rest is and other required data. Itemized corrective actions are attached. Sincerely, !ASHEVILLE li fa7Ackerman MY1OLABORATORY SECTION 'REGIONAL OFFICE Laboratory Supervisor Sand Hill Road.P.O.Sox 669,Enka,North Caroline 28728-0669 f828)667-7110 Correction actions taken are as follows: III. A. - Since our inspection, only ink has been used in the lab to record results and other documentation. Errors are crossed out and initialed. 111. B. —A reagent preparation log is being maintained to record the preparation of all reagents, standards, and media. Each entry will be under a heading which will identify the manufacturer, lot number and expiration date. Any certificates of analysis received will be retained by the Lab for three years. Residual Chlorine and Ammonia Nitrogen C. Every six months a 5-point regression curve will be prepared for the tests and a mid-range standard will be prepared from a second source to run along with the samples for control purposes. D. 1. The use of the control sample as described in c. above should improve significantly the accuracy of our data. When a greater than 10 % variance occurs, corrective action will be taken. D, 2.The value of the control standard will be calculated and recorded in all future analyses. TSS 3. An annual determination of the time required to dry samples to a constant weight will be performed and documented. The time in and time out of the oven will be recorded for all analyses in the future. Fecal Coliform 4. —Samples containing chlorine are being dechlorinated when taken and tested for chlorine upon reaching the Lab. If samples are detected out of limits the state will be notified. 5. —The maximum holding temperature thermometer will be used exclusively and its readings documented. BOD F. —The BOD bottles are being randomly chosen for use and cleaned weekly. 6. In the future, if the BOD of the glucose-glutamic acid standard is outside of the accepted control limit range of 198 ± 30.5, the data will be qualified and the problem corrected. 7. Unfrozen Polyseed will be used with buffered dilution water to seed material for BOD analyses. Sufficient material will be used to give a seed correction in the range from 0.6 to 1.0 mg/I. 8. In the future if quality control requirements are not met, the data will be qualified on the DMR. The DO readings that we do on the permitted outfall are now being recorded on the DMR. RLA 5-12-00 Division of Water Quality May 24, 2000 MEMORANDUM To: Forrest Westall Water Quality Supervisor,ARO Through: Matt Matthews Supervisor,Aquatic Toxicology Unit From: Sandy Mort Quality Assurance Officer, Aquatic Toxicology Unit '/ry fa v Subject: Whole effluent toxicity test results BASF NPDFS Permit#NC0000299/001 Buncombe County The aquatic toxicity test using grab and 24-hour composite samples of effluent discharged from BASF has been completed. BASF has an effluent discharge permitted at 4.0 million gallons per day(MOD) entering Hominy Creek(7Q10 of 23.0 CPS). Whole effluent samples were collected on May 16 (grab) and 19 (24-hour composite)by Keith Haynes for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. The test using these samples resulted in a pass. Toxicity test information follows. Test Type 3-Brood Ceriodaphnia dubia pass/fail Test Concentrations 8% sample Test Result Pass Control Survival 100% Control Mean Reproduction 24.0 neonates Test Treatment Survival 91.7% Treatment Mean Reproduction 22.6 neonates First Sample pH 8.06 SU First Sample Conductivity 1130 micromhos/cm First Sample Total Residual Chlorine <0.1 mg/l Second Sample pH 8.00 SU Second Sample Conductivity 1060 micromhos/cm Second Sample Total Residual Chlorine <0.1 mg/l Test results for these samples indicate that the effluent would not be predicted to have water quality impacts on receiving water. Please contact us if further effluent toxicity monitoring is desired. We may be reached at(919)733-2136. Basin: FRB02 cc: Central Files Environmental Sciences Branch Water Qmlity Section . urporation (� BASF D pQ May 18, 2000 MAY 82 2110111 UWQ LANORATORY smarm Mr. James W. Meyer Laboratory Section Division of Water Quality NC DENR 1623 Mail Service Center Raleigh, NC 27699-1623 Re: DMR-QA Study 19 Chronic Toxicity "Not Acceptable" Permit No. NC 0000299 Dear Mr. Meyer: Enclosed please find a copy of a letter from Ms Jennifer Jones, Aquatic Toxicology Laboratory Supervisor at Pace Analytical in Asheville, containing their explanation for the "Not Acceptable" results received on the referenced DMR-QA Study 19 for Ceriodaphnia Dubia Chronic Toxicity Test. We have used Pace Analytical exclusively for this test for at least the past ten years and have had mostly successful results with their analyses. Given the stated corrective action, we see no reason to change laboratories at this time. We trust that this is a satisfactory conclusion to this matter. If not, I can be reached at (828) 667-7277 or by e-mail at ackermr@basf.com. Sincerely, 1� 1� Ray Ackerman Laboratory Supervisor Send HIII Road,P.O.Box 669,Enka,North Carolina 28728-0669 (828)667-7110 Pace Analytical Services, Inc. - .d Analyticalft 288 l J :� 54 Ravens NC Asheville.NC 28801 Phone:828.254.7176 Fax:828.252.4618 I May 11, 2000 Re: DMR-QA Study 19-Ceriodaphnia dubia Chronic Test"Not Acceptable" Results. Data review,summary & corrective actions. Dear Valued Client, We have completed a thorough review of all testing procedures and bench sheetsused during the testing of the DMR-QA 19 sample for which we received a"Not Accept"for the reproduction of the Ceriodaphnia dubia chronic test. We reported a NOEC at 6.25% which was outside the acceptable range of 12.5%to 50%. After reviewing the bench sheets from the initial DMR-QA Study 19 we determined that not all of the batches of moderately hard synthetic water were allowed to age for a full 48 hours, as specified in the instructions,before being used in the test. In order to confirm that this was a factor, we reanalyzed the remaining toxicant sample with water which was allowed to mix for a full 48 hours and obtained"acceptable results." No other factors could be found which would have caused an incorrect NOEC to be reported. Reference toxicant tests were run within one week of both DMR-QA tests and fell within acceptable ranges. The data from the DMR-QA Study rerun is available upon request. If you have any questions please feel free to contact me at(828) 254-7176. 'Sincerely, `Jennifer Jones Aquatic Toxicology Laboratory Supervisor Note: A copy of our findings should be forwarded to the DMR coordinator by June 6,2000. corporation cn F BASF m-D D pal i May 12, 2000 NO 15 2000 G Mr. James W. Meyer LABORATORY SECTION Laboratory Section n Division of Water Quality �3 1 NC DENR /l 1623 Mail Service Center Raleigh, NC 27699-1623 Re: Laboratory Certification Maintenance Inspection Dear Mr. Meyer: This is in response to your letter of April 12, requesting a written response to specific violations, recommendations, and comments in regards to our annual Laboratory Certification Inspection. Let me begin by saying that I too am concerned over the cited previously violations found by Mr. Francies. While I am not making excuses for these deficiencies, I would like to explain that these items were corrected last year by Mr. Ross Peebles as I indicated to you in my response to you. However, on March 1, 2000 we discontinued the staffing of our Laboratory and contracted with Pace Analytical, Inc. to provide a technician to run the analyses required by our plant and our NPDES Permit. Mr. Glenn Howell, one of our former QC Laboratory Technicians, was hired by Pace and has been working in our Laboratory since then. I was mistaken in my assumption that since Mr. Howell had relieved Mr. Peebles during vacations that he was fully informed of all the procedures in the Lab, including the QC requirements. Obviously he was not, as all of our deficiencies are related to quality control items. We will make every effort to run our Laboratory in a manner that meets all the requirements for the proper analysis of samples, good quality control practices, and proper documentation of resl Its and other required data. Itemized corrective actions are attached. ( t �- Sincerely, I�IJnU(}JI MAYORY SECTION LABORAT 1 a coot I�, ASHEVILLLEREGIONAL OFFICE Ra�¢Ackerman Laboratory Supervisor Sand Hill Road.P.O.Box 669,Enka,North Carolina 28728-0669 (828)867-7110 1 Correction actions taken are as follows: Ill. A. - Since our inspection, only ink has been used in the lab to record results and other documentation. Errors are crossed out and initialed. III. B. —A reagent preparation log is being maintained to record the preparation of all reagents, standards, and media. Each entry will be under a heading which will identify the manufacturer, lot number and expiration date. Any certificates of analysis received will be retained by the Lab for three years. Residual Chlorine and Ammonia Nitrogen C. Every six months a 5-paint regression curve will be prepared for the tests and a mid-range standard will be prepared from a second source to run along with the samples for control purposes. D. 1. The use of the control sample as described in c. above should improve significantly the accuracy of our data. When a greater than 10 % variance occurs, corrective action will be taken. D. 2. The value of the control standard will be calculated and recorded in all future analyses. TSS 3. An annual determination of the time required to dry samples to a constant weight will be performed and documented. The time in and time out of the oven will be recorded for all analyses in the future. Fecal Coliform 4. —Samples containing chlorine are being dechlorinated when taken and tested for chlorine upon reaching the Lab. If samples are detected out of limits the state will be notified. 5. —The maximum holding temperature thermometer will be used exclusively and its readings documented. BOD F. —The BOD bottles are being randomly chosen for use and cleaned weekly. 6. In the future, if the BOD of the glucose-glutamic acid standard is outside of the accepted control limit range of 198 t 30.5, the data will be qualified and the problem corrected. n 7. Unfrozen Polyseed will be used with buffered dilution water to seed material for BOD analyses. Sufficient material will be used to give a seed correction in the range from 0.6 to 1.0 mg/I. 8. In the future if quality control requirements are not met, the data will be qualified on the DMR. The DO readings that we do on the permitted ouffall are now being recorded on the DMR. RLA 5-12-00 s NORTH CAROLINA DEPARTMENT OF I ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE May 19, 2000 �l. 239 MR. RAY ACKERMAN L.AR: BASF CORP - FIBERS DIV CTARY .SAND HILL ROAD ENKA, NC 28728 y Dear Mr. Ackerman: Your letter received May 15, 2000 that describes corrective actions for your analytical procedures has been reviewed. The actions taken are acceptable for your North Carolina Wastewater/Groundwater laboratory certification. If a future inspection should reveal „a that the violations cited in the inspection report were not corrected, enforcement actions will be recommended. y �ry Thank you again for your cooperation. Contact us at (828) -251-6208 extension 285 if you have questions. a N , Sincerely, .Gary Francies Laboratory Section w cc: James W. Meyer Marilyn Deaver INTeRCXAN08 RUILgINO 8B WOOOFIN PIA... ....VILLe, NORTH 0...LINP 39801-Y419 ..0 PXgRC8R8E081-R£P FAS81R$81 PAPER �a®L AN SgVPL OPPORTUNITY/ pPP1aMAT1Ve 4cTlOry EMPLOYER - 6p95 peCYCLEY/IOYn o9T<OXeYM6p PAPER r) State of North Carolina Department of Environment �`, • • and Natural Resources Division of Water Quality James B. Hunt,Jr., Governor NCDENR Bill Holman, Secretary Kerr T. Stevens,Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES May 5,2000 MR. JACK A. DELLINGER,PHD SAND HILL ROAD ENKA, NC 28728 I SUBJECT: PAYMENT ACKNOWLEDGEMENT CIVIL PENALTY ASSESSMENT BASF CORPORATION ENKA PLANT BUNCOMBE COUNTY PERMIT NO: N00000299 LV 00-086 Dear Mr.Jack A.Dellinger : This letter is to acknowledge receipt of check No.4250989 in the amount of $323.11 received from you dated May 05, 2000. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes,Regulations or Permits. If you have any questions,please call Rob Lang at(919)733-5083. Sincerely, in l 9 e J' �yl E. Shannon Langley,Supervisor Point Source Compliance/Enforcement Unit 1 I Cc: Enforcement File#:LV 00-086 ARO Regional Office Supervisor Central Files 1617 Mail service Center, 3 Fax An Equal Raleigh, l Opportunity Alrirmative Action Em "%ployer 5 recycled/10%pos 12 Fonsumer paper 3 � m � s a e 9 ❑ ❑ � O :t Mr TINT % % X X y a � � P d g g r r r e o A o 3 "8' q pe g e r r r r r p z �' o o � is 4 T w N jp\P 9A x y a B o e e o a e m T n it f z H < w e o El O 0=0 os > e x Vv O� y W i ID 0 C ul v E A xpN a � � (TO { � a x K R p a S1 = S np > >d S E p 5 S- � � � '� s > s � s $ A .o P 'es e Fj i d C a A e O 3 C "� a M Z 3 eY^Y33 q n eR T " A 4 K K q a d2 i .1 I m a § 2 P € s s a[ o Q Q - x % n - ss � lm � f e G ~ © ^ ! | Raal . z ! / ^ ! ; { 0 � ; _ , ! - • : , ! ! ; ) , � � { , O OEll { TTM . . . . . . ! . o0O ± \ƒ y i - G E � \ © O V W J p U1 ,P W N r Or V W J T N a y m e � ° a °' a e P. � 3 B B s u N f(�❑ � n O m d � w A T < N T = Q T y t kY �✓ R p 0 Z a 6 A N A n a y Q pA o a a n OF ❑ � v v a c }t 3 O > O • — n 9 °a o a a ° — Y �A 3 A 0 fill a 00 D a g Cycl !: @ Om a4 y oO ' � 1r1❑ ❑ ❑ a a y � •1 IT T °m 3 < r y A � Obp° aA g T n S' p �' S� 0 0 •Zi P a a a a A 0 M Z 4 b F s s A R n9 e s •a • c - Q B 0 ^ M r7 ' NORTH CAROLINA DEPARTMENT OF K- ENVIRONMENT AND NATURAL RESOURCES g � April 12, 2000 /;}�4< 239 DIVISION OF WATER QUALITY 1 `, NR Mr. Ray Ackerman BASF Corporation - Enka Plant -: Sand Hill Road �JAMES B. HUNT JR}5j Enka, NC 28726 ''GOVERNOR SUBJECT: Laboratory Certification Maintenance Inspection BILL HDLMANi 'a Dear Mr. Ackerman: SECRETARY Y �,FS Enclosed is a report for the inspection performed on March 29, 2000 x ' by Mr. Gary W. Francies. Within thirty days, please supply this office with a RBRR r sTBYENB - written item for item description of how these violations were corrected. A 01REOTOX Os rt „ response is not required for comments or recommendations unless specifically requested. We are seriously concerned about the CITED if PREVIOUSLY violation(s) found during the inspection. Another inspection will be scheduled within 3 to 6 months. If the violations cited in the enclosed uT report are not corrected, enforcement actions will be recommended. For f certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. 1 Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. Please contact us at 919-733-3908 if you have questions or 1S need additional information. 1 Sincerely, & k rta,Xa t James W. Meyer Laboratory Section 17 ` ... 7 Enclosure ,a y cc: Marilyn 0. Deaver x 9� Gary W. Francies L' � �*���,f a:Nsheuille,l�aaise�l_ tl fa 1�1Y LABORATORY® o vl3ni I £ al 1629 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 2]688-1929 LocATl..,4405 REEDY CREEK ROAD, RALEIGH, NORTH CAROLINA 27607-6445 ea...ei.L.3.f PNOrv8919-]....... PAX918- 99-6291 AN EQUAL OPPORTUNITY/ Anllp,nATIVe ACTION EMPLOYER - 60% RECYCLED/IO% POST-CONSUMER PAPER ON-SITE INSPECTION REPORT LABORATORY NAME: BASF Enka Plant ADDRESS: Sand Hill Road Enka, NC 28728 CERTIFICATE #: 239 DATE OF INSPECTION: 3/23/00 TYPE OF INSPECTION: Maintenance EVALUATOR(S) : Gary Francies LOCAL PERSON(S) CONTACTED: Ray Ackerman, Butch Howell I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory is spacious and adequately equipped. All equipment is well maintained. Since zinc samples are no longer analyzed in the laboratory, it is recommended that the lab drop certification for zinc. Several violations noted in the last inspection have not been corrected. It appears this happened because of personnel changes made in March 1999, shortly after the inspection. It appears that the new analyst was not properly trained and since then, there has been a lack of supervision of the laboratory. Some further quality control procedures need to be implemented. Samples were split with the following results: Fecal Coliform performance sample: Enka Laboratory State Laboratory 284/100 ml 215/100 ml Composite Effluent samples: HOD, mg/l 11.4 13.5 TSS, mg/1 19 18 III. VIOLATIONS, REQUIREMENTS, RECOMMENDATIONS, and COMMENTS: Bench Sheets A. COMMENT: Most documentation is performed with pencil. Good laboratory practices dictate that all data be recorded on the worksheets, logbooks, and DMRS in black (preferred) or blue ink. No white out or write overs of errors are allowed. Any error must be crossed out with one ink line and the correction and analyst initials placed near the error. A written responae is required. General B. RECOMMENDATION: It is recommended the laboratory increase the documentation of reagent and standard preparation. The preparation of all reagents, standards and media should be documented in a preparation log or logs. Traceable identifiers should link solution preparation information to analytical batches in which the solutions are used. Documentation of solution preparation should include the analyst's initials, date of preparation, the volume or weight of standard used, the solvent, and final volume of the solution. This information as well as the vendor, age 2 manufacturer, lot number, certificate of analysis, and expiration date should be retained for primary standards or chemicals used. A written response is required. COMMENT: The lab has a reagent preparation log, but it is only sporadically used and many items are not documented. Residual Chlorine and Ammonia Nitrogen C. COMMENT: The laboratory control standard is not from a second source. A , written response is required. REQUIREMENT: Analyze one known standard in addition to calibration standards each day samples are analyzed to document accuracy. This laboratory control standard must be from a second source. For held curves for calorimetric methods, it must be analyzed after the calibration verification standard is analyzed. It is recommended that this laboratory control standard, like the calibration verification standard, have a mid-range concentration and not vary by more than ± 10%. If it does, the analysis is out of control. The analysis must be terminated and the problem corrected. Ref: 15A NCAC 2H .0805 (a) (7) (B) , (F) , and Standard Methods, 18th Edition - Method 1020 B.S. • Ammonia Nitrogen D. COMMENTS: The linearity of the curve is not easily determined. Recommendation: It is strongly recommended that a linear regression be calculated to document accuracy of the method and reliability of the curve. Document the linearity of the curve (correlation coefficient) on the bench sheets with proper initials and dates. Good laboratory procedures require a correlation coefficient greater than 0.995. Reference: 15A NCAC 2H .0805 (a) (7) (H) . Determine the absorbance against the concentrations of standards to establish a working curve and the agreement with Beer's law. Ref: Standard Methods, 18 Edition - Method 1070D pg. 1- 28. To establish agreement with Beer's law, a correlation coefficient must be calculated to document linearity. For selective ion electrode analysis, a slope may be documented each time samples are analyzed. 1. VIOLATION: The values obtained on the laboratory control standards indicate a possible problem. The following values were obtained on 0.5 mg/1 laboratory control standards (all values are mg/1) : 3/10/99=0.92, 3/17/99=0.93, 9/19/99=0.93, 6/30/99=0.99, 8/18/99-0.59. Five of the last sixty-two sample sets had questionable results. REQUIREMENT: See requirement for comment letter C above. And: Any time quality control results indicate an analytical problem, the problem must be resolved and any samples involved must be reanalyzed if the holding time has not expired. Reference: 15A NCAC 2H .0805 (a) (7) (F) . 2. VIOLATION: The value obtained for the laboratory control standard is not always calculated and documented. REQUIREMENT: Supporting records shall be maintained as evidence that these practices are being effectively carried out. All analytical records must be available for a period of three years. Ref: 15A NCAC 2H .0805 (a) (7) and (a) (7) (G) . COMMENT: In order to document accuracy, the value of the laboratory control standard must be calculated and documented. In eight of sixty-two sample sets the value was not calculated. TSS 3. VIOLATION: The adequacy of the drying time has not been verified. The time samples are placed in the oven and the time samples are removed is not documented. Cited in previous inspection. Page 3 REQUIREMENT: If each sample is not redried"and reweighed, the laboratory may verify that a specific drying time is adequate to dry samples to constant weight. This verification may be performed 'annually.. by drying representative samples for a determined time period and verifying thatthis time period is adequate with additional drying and weighing cycles. This annual check must be documented. - Additionally, the time samples are placed, in the oven and the time samples are removed from the oven must be recorded for each analysis thereafter. Ref: Standard Methods 18th Edition; Method 2540 D. 36. 'and 15A NCAC 2H .0805 (a) (7)and (a) (7) (D) , Fecal Coliform -- 4. VIOLATION: Sample preservation is not properly performed and documented. Cited in previous inspection REQUIREMENT: Samples received for analysis "must be verified and documented to have been properly preserved. Samples containing chlorine must be dechlorinated at the - time of sample collection and treated according to the requirements of the analysis ., to be performed. Upon receipt_ in the laboratory, samples must be checked and. . documented to be free of chlorine. A variety of testing kits are considered to be adequate for most chlorine interference 'checks and a maximum detection limit of 0.2 mg/L is allowed. When samples are received out of compliance, the lab must inform the client and the State of NC in writing. Ref: 15A NCAC 2H .0805 (a) (1) and (7) (M) and (N) . 5. VIOLATION: It is not possible to distinguish from the autoclave log which days the temperature gage is used and which days the maximum holding thermometer is used. REQUIREMENT: Supporting records shall be maintained as evidence that these practices are being effectively carried out. All analytical records must be available for a period of three years. Ref: 15A NCAC 2H .0805 (a) (7) and (a) (7) (0) . REQUIREMENT: It is required that the operating temperature of the autoclave be checked with a maximum holding thermometer at least once per week. Ref: Standard Methods, 18th Edition - Method 9020 B.2i. E. RECOMMENDATION: It is recommended that each lot of media be checked to confirm the required pH. REQUIREMENT: The pH of the media must be 74 t 0.2 after sterilization and cooling. Incorrect pH values may indicate ' a problem with reagent water quality, medium deterioration, or improper preparation. Ref': Standard Methods, 18th Edition - Method 9020 B. 3h 1. BCD . F. COMMENT; The bottles used for the dilution water blank, seed blank, seed controls, glucose-glutamic acid standard,.:and samples are dedicated, i.e. the same. . bottle is used each time for that particular item. A written response is required. REQUIREMENT: The bottles be randomly selected and rotated. This is the only way to assess whether bottles are being adequately cleaned. G. COMMENTS: The BOD bottles appeared„to be dirty. When the bottle dedicated to the dilution water blank was compared tq,.the rest of the bottles, . it was apparent the bottles needed cleaning. The bottle�, tq' be used the day of the inspection were then cleaned before they were used that day. - RECOMMENDATION: It is strongly recommend 'that the bottles be cleaned thoroughly after each use. Besides detergent and water, an occasional cleaning with chromerge or acid may be needed. 6. VIOLATION: The value obtained for ,the glucose-glutamic acid standard is often unacceptable. No evidence of corrective action is apparent. - Page 4 REQUIREMENT: It is required that whenever the SOD of the glucose-glutamic acid standard is outside the accepted control limit range (198 ± 30.5) the data from that set must be qualified. Ref: Standard Methods, 18th Edition - Method 5210 B.6a, And REQUIREMENT: Any time quality control results indicate an analytical problem, the problem must be resolved and any samples involved must be reanalyzed if the holding time has not expired. Reference: 15A NCAC 2H .0805 (a) (7) (F) . COMMENTS: Twenty-three of the last thirty-eight sets had unacceptable standards outside the acceptable limits. 7. VIOLATION: The seed correction factor is erratic and often unacceptable. No evidence of corrective action is apparent. Cited in previous inspection REQUIREMENT: Sufficient seed material must be used to yield a seed correction of 0. 6 to 1.0 mg/l. Ref: Standard Methods, 18th Edition - Method 5210 B. 4d 2. REQUIREMENT: Any time quality control results indicate an analytical problem, the problem must be resolved and any samples involved must be reanalyzed if the holding time has not expired. Reference: 15A NCAC 2H .0805 (a) (7) (F) . COMMENTS: Thirteen of the last thirty-eight sample sets were unacceptable. Frozen Polyseed is used, made with distilled water. Polyseed must be made with buffered dilution water and it is strongly recommended that it not be frozen. 8. VIOLATIONS: When all method quality control requirements are not met, the reported data are not qualified. Cited in Previous inspection Requirement: It is the desire of the State of North Carolina that all data generated for any permitted location under NPDES requirements is to be reported. "Every person subject to [15A NCAC 2B .0506) shall file certified monitoring reports setting forth the results of tests and measurements conducted pursuant to NPDES permit monitoring requirements." Ref: 15A NCAC 2B .0506 (a) (1) . Additionally, "the results of all tests of the characteristics of the effluent, including but not limited to NPDES Permit Monitoring Requirements, shall be reported on monthly report forms." Ref: 15A NCAC 2B .0506 (b) (3) (J) . The NPDES Permit itself states in Part II, Section D, Monitoring and Records, Number 7 - Recording Results, "for each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information. . .the results of such analyses." This means all data are reported and none are rejected. If all quality control requirements are not met, it is required that the data is qualified and the qualification appears on the back of the Discharge Monitoring Report (DMR) . Any rejection of .data from the storets will be issued by the agency, which receives the data. The Quality Control requirements of the method are outlined below: 1. The DO depletion of the dilution water blank must not be more than 0.2 mg/l. 2. The seed controls must deplete at least 2.0 mg/1 DO and have at least 1.0 mg/1 DO remaining. 3. The samples must also deplete at least 2.0 mg/1 DO and have at least 1.0 mg/l DO remaining. 4. No evidence of toxicity should be present. This can only be evident when at least three dilutions are analyzed. This is characterized by an increasing BOD value as the sample concentration decreases. 5. The glucose glutamic acid standard must be in the acceptable range of 198 ,mg/l + 30.5 mg/l. 6. The seed correction, calculated from the seed controls, must be between 0.6 and 1.0 mg/l. Anytime any of the above quality control requirements are not met, the data must be qualified. The qualifying statement should indicate how QC requirements were not met and indicate whether the data is valid. But the data must always be reported. Page 5 IV. PAPER TRAIL: - A review of data was conducted. This consisted of comparing laboratory bench sheets and contract lab reports to DMRs submitted tp this Division. Data were reviewed for these months: September, November 1999, and January 2000. No errors were noted. It appears the facility is doing a good job of accurately transcribing data. V. CONCLUSION: We are concerned with the violation(s) that were cited previously and not corrected. Failure to correct the violation(s) cited in this report will lead to enforcement action. Ref: 15A NCAC 2H .0607 (a) (1) and (14) - Laboratory Decertification: A laboratory may be decertified for any or all parameters for up to one year for any or all of the following infractions: (1) Failing to maintain the facilities, or records, or personnel, or equipment, or quality control program as set forth in the application, and these Rules; or (14) Failing to comply with any other terms, conditions, or requirements of this Section or of a laboratory certification. Correcting the above violations should help to produce quality data and meet' certification requirements. Implementing the recommendations will further improve the quality of the data. Another inspection will be conducted in three to six months. Report prepared by: Gary Francies Date: 3/29/00 State of North Carolina Department of Environment and Natural Resources Division of Water Quality 59 Woodfin Place Asheville,North Carolina 28801 April 19,2000 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr.Ray Ackerman BASF Corporation-Enka ' Sand Hill Road Enka,North Carolina 28728 SUBJECT: NOTICE OF VIOLATION Effluent Toxicity Testing NPDES Permit No.NC0000299 BASF Corporation W WTP Buncombe County Dear Mr.Ackerman: This is to inform you that a review of your toxicity self-monitoring report form for the month of February 2000 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Yom efforts may include conducting a Toxicity Reduction Evaluation (TRE) which is a site-specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and then confirm reductions in effluent toxicity. Please be aware that North Carolina General Statutes providefor assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important information concerning your Whole Effluent Toxicity Monitoring and Reporting Requirements. Please note updated mailing addresses for submitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forms. We encourage you to review this information and if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance,please contact Mr. Keith Haynes with this office at(828)251-6208. Sincerely, Po wl t t Regional Water Quality Supervisor cc: Keith Haynes-Asheville Regional Office Aquatic Toxicology Unit Central Files ON-SITE INSPECTION REPORT LABORATORY NAME: BASF Enka Plant ADDRESS: Sand Hill Road Enka, NC 28728 CERTIFICATE $: 239 DATE OF INSPECTION: 3/23/00 TYPE OF INSPECTION: Maintenance EVALUATOR(S) : Gary Francies LOCAL PERSON(S) CONTACTED: Ray Ackerman, Butch Howell I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL C0MMENTS: The laboratory is spacious and adequately equipped. All equipment is well maintained. Since zinc samples are no longer analyzed in the laboratory, it is recommended that the lab drop certification for zinc. Several violations noted in the last inspection have not been corrected. It appears this happened because of personnel changes made in March 1999, shortly after the inspection. It appears that the new analyst was not properly trained and since then there has been a lack of supervision of the laboratory. Some further quality control procedures need to be implemented. Samples were split with the following results: Fecal Coliform performance sample: Enka Laboratory State Laboratory 284/100 ml 215/100 ml Composite Effluent samples: BOD, mg/l 11.4 13.5 TSS, mg/1 19 18 III. VIOLATIONS, REQUIREMENTS, RECOMMENDATIONS, and COMMENTS: Bench Sheets A. COMMENTS: Most documentation is done with pencil. Good laboratory practices dictate that all data be recorded on the worksheets, log books, and DMRs in ink. No white out or write overs of errors is allowed. Any error must be crossed out with one ink line and the correction and analyst initials placed near the error. age 2 General B. Recommendation:_It is recommended the laboratory increase the'jl.documentation of Vreagent and...standard preparation.,' The preparation of all reagents, standards and media should be documented in a preparation log or logs. Traceable identifiers should link solution preparation information to analytical batches in which the solutions are used. Documentation of solution preparation should include the analyst' s initials, date of preparation, the volume or weight of standard used, the solvent and final volume of the solution. This information as well as the vendor, manufacturer, lot number, certificate of analysis and expiration date should be retained for primary standards or chemicals used. . COMMENTS: The lab has a reagent preparation log but it is only sporadically used and many items are not documented. Residual Chlorine-andAmmonia-:Nitrogen C. COMMENTS: The laboratory control standard is not from a second source. REQUIREMENT: Analyze one known standard in addition to calibration standards each -day .samples. are analyzed to document accuracy. This laboratory control standard must' be from a second source. For held curves for colorimetric methods, it must be analyzed after the calibration verification standard is analyzed. It is recommended that this laboratory control standard, like the calibration verification standard, have a mid-range concentration and not vary by more than 1 10%. If it does the analysis is out of control. The analysis must be terminated and the problem corrected. Ref: 15A NCAC 2H .0805 (a) (7) (B) , (F) , and Standard Methods, 18th Edition - Method 1020 B.3. A written response is required. kAmmonia-NitrogeM--' D. COMMENTS: The linearity of the curve is not easily determined. Recommendation: �It is strongly recommended that a linear regression tie calculated)to document accuracy of the method and reliability of the curve. Document the linearity of the curve (correlation coefficient) on the bench sheets with proper initials and dates. Good laboratory procedures require a correlation coefficient greater than .995: "Re nce: 15A NCAC 2H . 0805 (a) (7) (H) . /p1/ VIOLAT IO The values obtained on the laboratory control standards indicate a L/ posse em. The following values were obtained on 0.5 mg/1 laboratory control stanear (all values are mg/1) : 3/10/99=0.42, 3/17/99-0.43, 4/14/99=0.43, 6/30/99-0.44, 8/18/99=0.59. Five of the last sixty-two sample sets had questionable results. REQUIREMENT: See requirement for comment letter C above. And: Any time quality control results indicate an analytical problem, the problem must be resolved and any s aOes involved must be reanalyzed if the holding time has not expired. Reference: 15 H .0805 (a) (7) (F) . VIOLATIO The value obtained for the laboratory control standard is not alwa ca ten and documented. REQUIREMENT: Supporting records shall be maintained as evidence that these practices are being effectively carried out. All analytical records must be available for a period of three years. Ref: 15A NCAC 211 .0805 (a) (7) and (a) (7) (G) . .,age 3 COMMENTS: In order to document accuracy, the value of the laboratory control standard must be calculated and documented. In eight of sixty-two sample sets the value was not calculated. TSS 3. VIOLATION: The adequacy of the drying time has not been verified. The time samples are placed in the oven and the time samples are removed is not documented. Cited in previous inspection. REQUIREMENT: If each sample is not redried and reweighed, the laboratory may verify /that a specific drying time is adequate to dry samples to constant weight. This 1/ that may be performed annually by drying representative samples for a determined time period and verifying that this time period is adequate with additional drying and weighing cycles. This annual check must be documented. Additionally, the time samples are placed in the oven and the time samples are removed from the oven must be recorded for each analysis thereafter. Ref: Standard Methods 18th Edition; Method 2540 D. 3c. and 15A NCAC 2H .0805 (a) (7) and (a) (7) 4ecal Coliform 9. VIOLATION: Sample preservation is not properly performed and documented. Cited in previous inspection REQUIREMENT: Samples received for analysis must be verified and documented to have been properly preserved. Samples containing chlorine must be dechlorinated at the time of sample collection and treated according to the requirements of the analysis 44be performed. Upon receipt in the laboratory, samples must be checked and umented to be free of chlorine. A variety of testing kits are considered to be quate for most chlorine interference checks and a maximum detection limit of 0.2 L is allowed. When samples are received out of compliance, the lab must inform the client and the State of NC in writing. Ref: 15A NCAC 2H .0605 (a) (1) and (7) (M) and (N) . 5. VIOLATION: It is not possible to distinguish from the autoclave log which days the temperature gage is used and which days the maximum holding thermometer is used. REQUIREMENT: Supporting records shall be maintained as evidence that these practices are being effectively carried out. All analytical records must be available for a Aof three years. Ref: 15A NCAC 2H .0805 (a) (7) and (a) (7) (G) . and ✓ REQUIREMENT: It is required that the operating temperature of the autoclave be checked with a maximum holding thermometer at least once per week. Ref: Standard Methods, 18th Edition - Method 9020 B.2i. E. Recommendation: It is recommended that each lot of media be checked to confirm the required pH. REQUIREMENT: The pH of the media must be 7.4 i 0.2 after sterilization and cooling. Incorrect pH values may indicate a problem with reagent water quality, medium deterioration, or improper preparation. Ref: Standard Methods, 18th Edition - Method 9020 B. 3h 1. BOD _. E. COMMENT: The bottles used for the dilution water blank, seed blank, seed controls, glucose-glutamic acid standard, and samples are dedicated, i.e. the same bottle is used each time for that particular item. Page 4 RECOMMENDATION: It is strongly recommended that the bottles be randomly selected and rotated. This is the only way one can assess whether bottles are being adequately cleaned. G. COMMENTS: The BCD bottles appeared to be dirty. When the bottle dedicated to the dilution water blank was compared to the rest of the bottles, it was apparent the bottles needed cleaning. The bottles to be used the day of the inspection were then cleaned before they were used that day. RECOMMENDATION: It is strongly recommended that the bottles be cleaned thoroughly after each use. Besides detergent and water, an occasional clean with chromerge or acid may be needed. /6. VIOLATION: The value obtained for the glucose-glutamic acid standard is often 8/ unacceptable. No evidence of corrective action is apparent. REQUIREMENT: It is required that whenever the BOD of the glucose-glutamic acid standard is outside the accepted control limit range (198 } 30.5) the data from that set must be :qualified. Ref: Standard Methods, 18th Edition - Method 5211 B.6a. And REQUIREMENT: Any time quality control results indicate an analytical problem, the problem must be resolved and any samples involved must be reanalyzed if the holding time has not expired. Reference: 15A NCAC 2H .0805 (a) (7) (F) . COMMENTS: Twenty-three of the last thirty-eight sets had unacceptable standards outside the acceptable limits. 7. VIOLATION: The seed correction factor is erratic and often unacceptable. No evidence of corrective action is apparent. Cited in previous inspection / REQUIREMENT: Sufficient seed material must be used to yield a seed correction of 0.6 to 1.0 mg/l. Ref: Standard Methods, 18th Edition - Method 5210 B. 4d 2. And REQUIREMENT: Anytime quality control results indicate an analytical problem, the problem must resolved and any samples involved must be reanalyzed if the holding time has not expired. Reference: 15A NCAC 2H .0805 (a) (7) (F) . COMMENTS: Thirteen of the last thirty-eight sample sets were unacceptable. Frozen Polyseed is used, made with distilled water. Polyseed must be made with buffered dilution-water_and it is strongly recommended that it not be frozen. 8 VIOLATION:6W n all method quality control requirements are not met, the r[F(,ported. not qualified. Cited in previous inspection Requ�'�rt2n'�It is the desire of the State of North Carolina that all data generated for any permitted location under NPDES requirements is to be reported. "Every person subject to [15A NCAC 2B .0506] shall file certified monitoring reports setting forth the results of tests and measurements conducted, pursuant to NPDES _permit monitoring) requirements." -Ref:. -15A NCAC 2B .0506 (1) ._ Additionally, "the results of all r tests of the characteristics of. the. eff uentp!-includingbut .not limited to NPDES Permit..Monitoring Requirements, shall..be reported on monthly report forms." Ref: 15A? NCAC 2B .0506 (b) (3) (J) . The NPDES Permit itself states in Part II, Section D, Monitoring and Records, Number 7 - Recording Results, "for each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information. . .the results of such analyses." This means all data are reported and none are rejected. If all quality control requirements are not met, it is required that the data is qualified and the qualification appears on the back of the Discharge Monitoring Report (DMR) . .age 5 Any rejection of data from the storets will be issued by the agency, which receives the data. The Quality Control requirements of the method are outlined below: 1. The DO depletion of the dilution water blank must not be more than 0.2 mg/l. 2. The seed controls must deplete at least 2.0 mg/1 DO and have at least 1.0 mg/l DO remaining. 3. The samples must also deplete at least 2.0 mg/l DO and have at least 1.0 mg/l DO remaining. 4. No evidence of toxicity should be present. This can only be evident when at least three dilutions are analyzed. This is characterized by an increasing BOD value as the sample concentration decreases. 5. The glucose glutamic acid standard must be in the acceptable range of 198 mg/1 + 30.5 mg/l. 6. The seed correction, calculated from the seed controls, must be between 0.6 and 1.0 mg/l. Anytime any of the above quality control requirements are not met, the data must be qualified. The qualifying statement should indicate how QC requirements were not met and indicate whether the data is valid. But the data must always be reported. IV. PAPER TRAIL: A review of data was conducted. This consisted of comparing laboratory bench sheets and contract lab reports to DMRs submitted to this Division. Data were reviewed for these months: September, November 1999, and January 2000. No errors were noted. It appears the facility is doing a good job of accurately transcribing data. V. CONCLUSION: We are concerned with the violation(s) that were cited previously and not corrected. Failure to correct the violation(s) cited in this report will lead to enforcement action. Ref: 15A NCAC 2H .0807 (a) (1) and (14) Laboratory Decertification: A laboratory may be decertified for any or all parameters for up to one year for any or all of the following infractions: (1) Failing to maintain the facilities, or records, or personnel, or equipment, or quality control program as set forth in the application, and these Rules; or (14) Failing to comply with any other terms, conditions, or requirements of this Section or of a laboratory certification. Correcting the above violations should help to produce quality data and meet certification requirements. Implementing the recommendations will further improve the quality of the data. Another inspection will be conducted in three to six months. Report prepared by: Gary Francies Date: 3/29/00 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION DENV� March 15, 1999 LAMER B.NUNTJR. R Mr. Jack A. Dellinger, PhD General Manager BASF Corporation Sand Hill Road DZIN Enka, North Carolina 28728 Subject: Performance Audit Inspection Inspection Rating "B-Minus" kRY ) Wastewater Treatment Program BASF Corporation NPDES Permit Number NC0000299 ,,,TBuncombe County, North Carolina Dear Mr. Dellinger: The Performance Audit Inspection (PAI) that Gary Francies and I conducted on February 18, 1999, of BASF' s IT! wastewater treatment program resulted in an overall rating of B-Minus relative to the evaluation of sampling, flow measurement, and. laboratory procedures. Regulatory and methodology violations were identified in the laboratory portion of the inspection which basically centered around handling of chlorinated samples for ammonia and fecal coliform analysis. Additionally, documentation of drying times for the total suspended residue analysis together with BOD seed correction and dilution problems need to be addressed. Comparison of results of split sample analysis between the BASF laboratory and the NCDENR Water Quality laboratory show concerns which need to be further evaluated. The results of this PAI should not he interpreted to question compliance with terms and conditions contained in the NPDES permit. Sample analysis showed the discharge to be meeting effluent limitations and the evaluation of the wastewater treatment facility showed proper operation and control. The high total suspended residue concentration tentatively attributed to the presence of finishin . 1 g oi�s in the wastewater stream is of concern as it -approached�e- daily maximum effluent limitation. The source of the high total suspended residue concentration should be located and addressed. --Y........EU.13UN.,--WOOD 11.1..,A... PHONK028,E51.620. FAXIUITI-M-.4.2 AN EQUAL OPPORTUNITY 1APPIRMATIVE ACTION EMPLOYED-309(R9QYCLZWI05'.POZY-=NQIUMKRPAP9R PERFORMANCE AUDIT INSPECTION WASTEWATER TREATMENT FACILITY (NC0000299) BASF CORPORATION ENKA, NORTH CAROLINA FEBRUARY, 1999 INTRODUCTION On Thursday, February 18, 1999, the North Carolina Division of - Water Quality cond'iicted an on-site inspection of BASF' s wastewater treatment program including evaluation of the laboratory and sample collection procedures. The Performance Audit Work with the Company' s laboratory was conducted by Gary Francies and Max Haner of the Division's Asheville Regional Office. Personnel from BASF Fibers were Ray L. Ackerman, Manager, Environmental/Safety/Qualityand Operator in Responsible Charge (ORC) of the wastewater treatment facility; Kay Crowder, Maintenance Superintendent and backup operator; Don Canine & Don Wilkey, electrician; Ross Peebles, laboratory; and 'Fric Barbour, iEe Facilities. The purpose of this inspection was to determine the quality of r the self-monitoring program being conducted by BASF Fibers Corporation and assess the reliability of its reported data. _ The inspection consisted of evaluation of the flow monitoring equipment and data handling, evaluation of sample collection and Preservation techniques and evaluation of laboratory and analytical techniques, record keeping and data reporting procedures. NPDES permit number NC0000299 provides for a discharge (001) from the Company's wastewater treatment facility; two equalization basins (series) ,an aeration basin, dual final clarifiers, a chlorine contact chamber, a mixing lagoon, sludge handling and disposal (thickener, conditioner, filter press, BASF landfill as cover) with discharge to Hominy Creek, Class "C" waters in the French Broad River Basin. Additionally, the permit provides for a discharge (002) of non-contact cooling water from a barometric condenser into Hominy Creek via the east ditch on BASF property. - BASF Fibers Corporation is conducting the self-monitoring part of this program in accordance with monitoring requirements contained in NPDES Permit Number N00000299. Flow measurement, composite sampling and collection of samples is satisfactory. Violations were found, however, with the laboratory methodology which addressed sample preservati n (and documentation) for chlorinated samples for ammonia and fecal coh orm analysis. Additional violations were noted in documentation ofdr ing times. for total suspended residue sample analysis and see � cor c ion and dilution practices in the SOD sample analysis. As resu t, the overa P rating for this facility is B-Minus. A PAI . rating sheet is attached. .. f, Page 2 1999 PAI Report - - - - - BASF Corporation Wastewater Treatment Facility FINDINGS AND RECOMMENDATIONS Recommendations contained in this- section ill appear as regulatory requirements to correct deviations or as suggestions to strengthen the self-monitoring and laboratory program. A. FIELD EVALUATION 1 . - FLOW MEASUREMENT: Flow is measured at the 001 discharge structure in the final mixing lagoon using a 30-inch cipolletti weir with a Miltronic ultrasonic depth probe and Honeywell Recorder, Accuracy of this unit including the integrity of the work is checked weekly, The unit is checked for accuracy during zero flow periods when the level of the final basin is lowered for maintenance. Last calibration. by Law Engineering on 1/28/99 . A check of the weir showed it to be plumb, level, and meeting requirements for a properly installed cipolletti weir. Additionally, instantaneous flow measurement at the weir compared with instrumentation recordings showed a difference of '.. approximately 7. 6&, well within the allowable 10%- difference. a. . RECORDS: Records are maintained in a hardbound notebook by Don Canipe, maintenance (electrician) . Mr Canipe was assisted by Don Wilkey. b. DATA HANDLING: Flow totalizer measurements are handling properly. 2 . SAMPLING PROCEDURES : The effluent composite sampling device for discharge001 is an ISCO -model 371OR unit with refrigeration. The permit requires no monitoring of discharge. 002 . a. Effluent 24 hours composite samples are collected proportional to flow with a setting of 125 ml per cycle. Each sampling cycle is approximately 5, 000 gallons. Two separate measurements showed the actual sample aliquot to be 124 ml and 120 ml. - b. Pump and sample tubing last was replaced in October Tubing is checked routinely and rep aced as necessary. The, sample strainer was in need of cleaning. Page 3 1999 PAI Report - - BASF Corporation Wastewater Treatment .Facility C. Records : The volume of each composite sample is measured and recorded. These records also should include the temperature of each composite sample upon - collection. 3 . FIELD MEASUREMENTS : a. The effluent dissolved oxygen (D.O. ) measurement is measured daily during the time the composite sample is collected for analysis using a D.O. meter and probe. D.O. measurement of the discharge was 8 .9 mg/1 Q 11° C (NCDWQ) . - b.. The effluent pH measurement is performed in the laboratory from a grab sample collected from the discharge during sample pickup. The PH was measured at 7.90 s.u. (NCDWQ) . C. The effluent total residual chlorine concentration is measured is the laboratory from a grab sample collected from the discharge during sample pickup. The total residual chlorine was measured at 0 .11 mg/1 (NCDWQ) . 4 . SAMPLE HANDLING : The composite sample (carboy) was properly handling with the sample being thoroughly mixed prior to transfer to the sample container(s) . 5 . RECORD MAINTENANCE : Preventative maintenance work performed on the system was in accordance with needs addressed in the weekly computer printout. - Calibration records for the dissolved oxygen sensors in the aeration basin should be maintained. Time of operation records for the solids handling system need to be maintained. 6 . OPERATION & MAINTENANCE : O&M is being performed in a satisfactory with interest on preventative. The south clarifier was being cleaned and its weir was ` being leveled duringthis inspection. Wasting of solids based on F/M ratio and volatile solids in the system (target 1100-1200 mg/1) . - 7 . PERMIT VERIFICATION: The facility is operating in compliance with terms and conditions contained in the NPDES permit (NC0000299) . The permit accurately reflects the existing wastewater treatment facility and discharge location. Page 4 1999 PAI Report BASF Corporation Wastewater Treatment Facility B . LABORATORY EVALUATION 1 . PERSONNELL : All NPDES testing performed at this facility is under supervision of Ray Ackerman. The manager of the laboratory is Sack Dellinger, PhD. 2 . FACILITIES AND EQUIPMENT : The laboratory is spacious and adequately equipped for testing performed at this location of this faciltiy. The laboratory routinely conducts tests for pH, BOD, Total Suspended Residue, Fecal Coliform, Ammonia, Zinc, Total Residual Chlorine, and Temperature. The BASF laboratory is state certified for the - above parameters. Pace Laboratories, Inc. , performs the remaining NPDES analyses including Aquatic Toxicity. A new spectrophotometer has been obtained by BASF since the last inspection for ammonia analysis. 3 . METHODOLOGY: All testing procedures are based upon EPA' s approved methodology or the Laboratory Certification Regulation; 15A NCAC 2H. 0800. Violations are entered as follows : a. Violation - Sample Preservation Dechlorination of both the ammonia sample or the fecal coliform sample is not documented and therefore considered as not being performed> Requirement: 15A NCAC 2H.0805 (a) (1) & (7) (M) & (N) requires in part that samples containing chlorine ,must be dechlorinated at the time of sample collection and treated according to the requirements of the anaklysis to be performed. Upon receipt in the laboratory, _ samples treated for chlorine must be checked and documented to be free of chlorine. b. Violation - Total Suspended Residue The time that the sample is placed in the oven for drying and the time that the sample is taken from the oven is not being documented. Requirement: 15A NCAC 2H. 0805 (a) (7) & (a) (7) (D) .. requires drying times be documented. Page 5 1999 PAI Report - - BASF Corporation Wastewater Treatment Facility C. Violation - BOD The seed correction factor must be in the range of 0 . 6 mg/l to 1. 0 mg/1: Records indicate the seed - correction factor for this analysis was below this range. Requirement: STANDARD METHODS, 18TH Edition, Method 52108. 4d 2 . d. Violation - BOD The dilutions used for seed control have been too low to yield proper D.O. depletion and residual requirements. Requirement: STANDARD METHODS, 18TH Edition, Method 5210B. 5 - requires that seed controls and samples must have at least 2.0 mg/l D.O. depletion plus a residual D.O. of 1. 0 mg/1. e. Violation - Method Quality Control requirements not being met must be noted on the discharge monitoring report - (DMR) . " Requirement: 15A NCAC 2H.0805 (a) (7) & (a) (7) (D) 4 . RECORDS KEEPING: Laboratory record keeping was consistent with good laboratory practice. Records were complete and. well detailed. 5 . QUALITY CONTROL : Effluent samples split with the BASF laboratory showed the following comparison: BASF LABORATORY DWQ LABORATORY BODS 17. 9 mg/l 26 .2 mg/1 TSS 85 mg/1 102 mg/l a Non-eff leunt sample split only for comparative purposes FECAL COLI 520/100 ml 270/100 ml Page 6 1999 PAI Report BASF Corporation. Wastewater Treatment Facility . 6 . DATA HANDLING & REPORTING : A review of discharge monitoring report (dmr) and supporting data for August, October, and November, 1998, showed no data entry or dmr transfer problems .The facility was transcribing data in a satisfactory manner. i PAI RATING SCALE Ratinc _ General Description A The facility has no problems with flow monitoring, sampling, analyses or data calculating and reporting procedures. The overall self-monitoring program and the quality and reliability of the data reported to state/federal agencies are excellent. The general operation of the entire facility is also very good. - B The facility has a few minor problems in one or more areas of flow monitoring, sampling, analyses or data calculating and reporting procedures. Examples include infrequent calibration of flow monitoring equipment, improper refrigeration of samples, slight discrepancies in oven or incubator temperatures and not keeping thorough records. The self-monitoring program is good and the problems have no major impact on data reliability. The overall operation of the facility is very good. C The facility has a major or several minor problems with flow monitoring, sampling, analyses or data calculating and reporting procedures. Examples include malfunctioning flow monitoring equipment, improper sampling site, not dechlorinating fecal coliform samples, unacceptable oxygen depletions and improper seed correction factors in BOD analyses. The .problems noted at the facility cause the reliability of some of the data to be questionable. The general operation of the overall facility is good. D There are major problems with flow monitoring, sampling analyses or data calculating and reporting procedures. Examples include estimating flow, collecting samples at wrong locations, using improper glassware or equipment, malfunctioning laboratory equipment, poor laboratory techniques, or errors in data calculations . The problems cause the reliability of the self-monitoring data to be highly questionable. The overall operation of the facility is fair. E Severe problems withflow monitoring, sampling, analyses or data calculating and reporting procedures cause the self-monitoring data to be unreliable. Examples include no flow monitoring capabilities, wrong sampling frequencics and procedures, using unacceptable analytical techniques or fabrication of information. The self- monitoring program and the general operation of the facility is poor. i+ O . O] J L 41 A W E m m � f$� _ °` •2 2 s i � � e o O m N m a _ q o m o O > 3 B 9 9 B ate' "2 '�' � n ❑ r E z yy F m 3 � � a � m m m m O m � n n n n v n n °n, B � "a a❑ O O y El AJ' +on a a m � C12 y w" ❑ ❑ ❑ > " TFTTa s q 8 Hz & . a "e e" $ " " 9 �. Q ,` .�•'ae a px Z Z OF 10 T E b ••� 3 � c " � < a xe D ; ] •ai •>i p c O Q F o n x G NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES i DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE r WATER QUALITY SECTION r.mE March 17, 2000 OR w W R NAN CERTIFIED MAIL EkTA TARY RETURN RECEIPT REQUESTED Mr. Jack A. Dellinger, PhD General Manager BASF CORPORATION Sand Hill Road Enka, North Carolina 28728 s.E SUBJECT: Notice of Violation and Assessment of Civil Penalty for Violations of N.C. General Statute 143-215.1(a)(6) and NPDES Permit NC0000299 4M BASF CORPORATION Case No. LV 00-086 Buncombe County a Dear Mr. Dellinger: AThis letter transmits a Notice of Violation and assessment of civil penalty in :'r, the amount of 323.11 ($250.00 civil penalty+ $ 73.11 enforcement costs) f against BASF Corporation. This assessment is based upon the following facts: a review has been Tz=`— E T ,: conducted of the discharge monitoring report (DMR)submitted by BASF Corporation for the month of December, 1999. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0000299. The violations, which occurred in December, 1999 are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that BASF Corporation violated the terms, conditions or requirements of NPDES Permit NC0000299 and N.C.G.S. 143-215.1(a)(6) in the manner and extent shown in Attachment A. A civil penalty of not more than twenty-five thousand dollars ($25,000.00), in accordance with the maximums established by N.C.G.S. 143- 215.1(a)(2), may be assessed against a person who violates the terms, conditions or requirements of a permit required by N.C.G.S. 143-215.1(a ._ ..... 7- INTERCHANGE BUILDING, 68 WOODFIN PLACE, ASHEVILLE, NORTH CAROLINA 29aO1-2414 - PHONATE.-261-E... FAX...-261-64E2 AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYEE - 60% .Ec 00/10% POST mNDUMEP Y—ER Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R. Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against BASF Corporation: $ -0- For 1 of the 1 violation of G.S. 143- 215.1(a)(6) and NPDES Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit monthly average effluent limits for TSS $ 250.00 For 1 of the 1 violation of G.S. 143- 215.1(a)(6) and NPDES Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit daily maximum effluent limit for TSS $ 250.00 TOTAL CIVIL PENALTY, which is 1.0% percent of the maximum penalty authorized by G.S. 143-215.6A $ 73.11 Enforcement costs. $ 323.11 TOTAL AMOUNT DUE 8 Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 14313-282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by non-compliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OR 2. Submit a written request for remission or mitigation including a detailed 9 2. Submit a written request for remission or mitigation including a detailed justification for such request: A request for remission or mitigation is limited to consideration of the reasonableness of the amount of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached waiver and stipulation form and a detailed statement, which you believe establishes whether: (a) one or more of the civil penalty assessment factors in G.S. 143B-282.1(b)was wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (a) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please submit this information to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Please note that all information presented in support of a request for remission must be submitted in writing. The Director of the Division of Water Quality will review the information during a bimonthly enforcement conference and inform you of his decision in the matter of the remission request. His response will provide details regarding case status, directions for payment and provision for further appeal of the penalty to the Environmental Management Commission's i -10- Committee on Civil Penalty Remissions. Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director and therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. OR 3. Submit a written request for an administrative hearing: If you wish to contest any statement in this assessment letter, you must request an administrative hearing. This request must be in the form of a written petition to the Office of Administrative Hearings and must conform to Chapter 150B of the North Carolina General Statutes. You must File your original petition with the Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 and Mail or hand-deliver a copy of the petition to Mr. Dan McLawhorn, General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Failure to exercise one of the options above within th v days, as evidenced by a date stamp (not a postmark) indicating when we received your response, will result in this matter being referred to the Attorney General's Office with a request to initiate a civil action to collect the penalty. Please be advised that any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. If you have any questions about this civil penalty assessment, please contact Mr. Max L. Haner of the Asheville Regional Office at 828/251-6208. a 1- 3 i7 Dd (Date) Pbrrest R. Westall Water Quality Regional Supervisor Asheville Region Division of Water Quality ATTACHMENTS cc: Max L. Haner w/attachments Compliance/Enforcement File w/attachments Central Files w/attachments L -12- ATTACHMENT A ENTITY NPDES Number NC0000299 Case Number LV 00-086 Limit Violations, December, 1999 Monthly Average Limit Violations Parameter Reported Value Limit Units TSS 242 .6 209.0 - #/Day Daily Maximum Limit Violations Parameter Date Reported Value Limit Units TSS 12-15-99 701.0 565. 0 #/Day Effluent Monitoring Violations, December, 1999 Required Monitoring Parameter Monitoring Frequency Location Insufficient Values Parameter Date Number of Insufficient Values -3- STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES - COUNTY OF BUNCOMBE - IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND BASF CORPORATION ) STIPULATION OF FACTS PERMIT NO. NC0000299 ) FILE NO. LV 00-086 Having been assessed civil penalties totaling $323 . 11 for violation(s) as set forth in the assessment document of the Division of Water Quality dated March 17, 2000, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. This the day of 2000 . BY I ADDRESS TELEPHONE DIVISION ;`1 WATER QUALITY - CIVIL PENALT ' 1$ESSMENT Violator: BASF CORPORI/ATION rr County: BUNCOMBE Case Number: LV 00-086 ASSESSMENT FACTORS 1) The degree e�nd extent of harm to the natural resources of the State, to the public heyith, or to private property resulting from the violation; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 2) The durat n and gravity of the violation; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 3) The sffec on ground or surface water quantity or quality or on air quality; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 4) The coat o rectifying the damage; not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 5) The amount of money saved by non-c liance; ( ) not significant ( moderately significant ( ) significant ( ) very significant ( ) extremely significant 6) Whether the iolation was committed willfully or intentionally; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 7) The prior record of the violator in complying or failing to comply with programs over whic a Environmental Management Commission has regulatory authority, and ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 8) The cost the State of the enforcement procedures. ( not significant ( ) moderately significant ( ) significant ( ) very significant-)( ) extremel // l si if'cant 3 Date F eat R. Wastall, Water-Quality Supervisor eheville Regional Office REMISSION FACTORS ( ) Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; ( ) Whether the Violator promptly abated continuing environmental damage resulting from the violation; ( ) Whether the violation was inadvertent or a result of an accident; ( ) Whether the violator had been assessed civil penalties for any previous violations; and ( ) Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Kerr T.Stevens, Director Division of Water Quality -2- DMR REVIEW RECORD Facility: BASF CORPORATION Permit/Pipe No. : NC0000299 Month/Year: 12/99 Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit TSS 209 #/Day 242 . 6 #/Day 16. 1 % Weekly/Daily Violations Date Parameter Permit Limit/Type DMR Value %OverLimit 12-15-99 TSS 565 . 0 #/Day/ Daily Max 7014/Day 24 . 1% Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported 4 of violations Other Violations Completed by: Max L. Haner Date: March 16, 2000 -4- DMR REVIEW RECORD Facility: BASF CORPORATION Permit/Pipe No. : NC0000299 Month/Year: 12/99 Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit TSS 209 #/Day 242 . 6 #/Day 16. 1 % Weekly/Daily Violations Date Parameter Permit Limit/Type DMR Value %OverLimit 12-15-99 TSS 565 . 0 #/Day/ Daily Max 701#/Day 24 . 1% Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations Completed by: Max L. Haner Date: March 16, 2000 5 LAW LAWGIBB Group Member February 2,2000 Mr. Kay Crowder BASF Corporation Sand Hill Road Enka. North Carolina 28728 Subject: Wastewater Treatment System Effluent Discharge Weir Calibration Confirmation BASF Corporation Enka, North Carolina LAW Project 30300-0-0656 Dear Mr. Crowder: Law Engineering and Environmental Services, Inc. (LAW) is pleased to submit this report of our assessment of the effluent flow, measuring device used at your Enka facility. The purpose of our services, as described in the attached report, was to observe the method of flow measurement and equipment calibration for the wastewater treatment system discharge weir. Based on our observations and calculations, the calibration method used by BASF appears to be complete and accurate. We appreciate the opportunity to provide our professional services on this project. Please contact us at (828) 252-8130 if any questions arise or if we may be of further service. Sincerely, LAW ENGINEERING AND ENVIRONMENTAL SERVICES,INC. L+),,ua UJar Matthew E. Wallace, P.E. David Wallace, P.E. Senior Engineer Principal Water Resources Engineer WffR KRMISSION Registered.NC #24933 Registered, NC#20055 MEW/JDW:mew attachment IAW Engineering and Environmental Services. Inc. 1308-C Patton Avenue Asheville, NC 28806 828 252-8130•Fax 828 251-9690 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor NCDENR Wayne McDevitt, Secretary Kerr T. Stevens, Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES August 26, 1999 RAY ACKERMAN BASF CORPORATION ENKA PLANT SAND HILL ROAD ENKA,NC 28728 SUBJECT: Revised Whole Effluent Toxicity Enforcement Policy Effluent Toxicity Testing . NPDES Permit No. NC0000299 BUNCOMBE County RAY ACKERMAN: Based on recent discussions with EPA Region IV, the Division of Water Quality (DWQ) is further modifying its Whole Effluent Toxicity (WET) Enforcement Policy. The primary difference will be separation of DWQ's application of civil penalties from compliance determinations. Any WET test result that does not achieve compliance with the NPDES permit limit will be considered a violation of the permit and the pennittee will be sent, at minimum, a Notice of Violation. The Division's new Whole Effluent Toxicity Enforcement Policy will apply to whole effluent toxicity monitoring initiated on or after September 1,1999. Draft NPDES permits sent to public notice after 7/1/99 will contain chronic toxicity test condition language which specifies follow-up multiple concentration toxicity testing upon any single quarterly test failure. The first test of the quarter (three-month monitoring period defined by the permit) may be conducted either as either a pass/fail test or as a multiple concentration (ChV) test If the pass/fail test fails or if the chronic value is lower than the permit limit,then a NOV is issued and at least two multiple concentration tests (one per month) are required over the following two months. NOVs will be generated for each failure to meet the permit limit.As many analyses as can be completed timing the quarter will be accepted. - Permittees with NPDES permits which contain `old"chronic toxicity pass/fail testing language will have the OPTION to respond to any single quarterly toxicity test failure with follow-up multiple concentration toxicity testing or single concentration toxicity testing. The enclosed toxicity test condition language will be incorporated in the NPDES permit upon permit renewal and/or permit modification. Initiation of multiple concentration toxicity testing after any single quarterly failure will influence the Division's enforcement response. Perndttees will be issued a NOV for any test result that does not achieve compliance with the permit limit. A civil penalty will be assessed for each Qua rter of toxicity noncompliance based on the arithmetic average of ChV s submitted for the remaining two months of the quarter. <gr-„ Musing Address; Telephone(919)Y33-2136 Location: 1621 Mail Service Center Fax(919)733-9959 4401 Reedy Creek Road Raleigh,NC 21699-1621 State Courier k52-01-00 Raleigh,NC 27699-1621 An Equal opwaunity Affirmative Action Employer 50%racycleNl0%post avnaumer paper 2 Important WET Enforcement Policy items are: I. CHRONIC TOXICITY TESTING • The first test of the quarter can be conducted as either a pass/fail test or a chronic value(ChV)test. • If the pass/fail test fails or if the ChV is lower than the limit, then a NOV is issued and at least two ChV tests (one per month)will be conducted over the following two months.As many analyses as can be completed will be accepted. • A NOV will be issued for any test result failing to meet the permit limit. • Any civil penalty assessed will be based on performance over a quarter. • NPDES Permits containing chronic toxicity pass/fail testing will be modified upon permit renewal to include the new permit language. II. ACUTE TOXICITY TESTING �r • A NOV will be issued for each acute limit violation. • A civil penalty will be assessed for any two consecutive acute limit violations. Note that no changes have occurred in DWQ's enforcement responses to acute limit noncompliances since the May 13'mailing. Choosing to respond to a chronic "fail' result with a pass/fail test instead of conducting multiple concentration toxicity testing during the second and third months of the calendar quarter will result in enforcement for single concentration test results which do not meet chronic toxicity permit limitations. As in the past, if you are unable to consistently comply with your toxicity permit limitation, you may notify your respective Regional Office to discuss the possibility of entering into a Special Order by Consent(SOC). The SOC provides conditional compliance for permit parameters that the facility can not consistently comply with and may be issued in situations where facility operation and maintenance are not in question. If a SOC is signed by the permittee/DWQ and contains toxicity as a noncompliant parameter, you will be required to: conduct a Toxicity Reduction Evaluation (TRE), submit quarterly TRH progress reports, and reduce/eliminate effluent toxicants to acceptable levels. Additional explanation of key enforcement initiatives can be located on the Division's Aquatic Toxicology Unit web page at http://esb.ehm.state.nc.us/ATU.html. If you have any questions,please contact me or Mr. Kevin Bowden at(919)733-2136. Sincerely, 7nCat Matt Matthews,Supervisor Aquatic Toxicology Unit cc: Regional Office Supervisor, ARO Facility Files Central Files Enclosure NORTH' CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY r ASHEVILLE REGIONAL OFFICE March 7, 2000 IS JRR, 239 .y H-. i� OCMAN. -',�y- MR. RAY ACKERMAN .. '. ETARY 13ASF CORP - FIBERS DIV I. SAND HILL ROAD IP +6P ENKA, NC 28728 y SUBJECT: Wastewater/Groundwater Laboratory Certification { Dear Mr. Ackerman: Enclosed are inspection checklists to be used for the r:lyy ,ey ' , upcoming inspection scheduled for March 23, 2000, at approximately 8:45 A.M. Excluding the data review sections and any sections that specify they are to be completed by the auditor, please complete � 9,kpzdt ) b} or have your analysts complete, each checklist. Any checklists for 4 Ilia ry .i) parameters that no samples have been analyzed since the last inspection do not need to be filled out. Any checklists that your laboratory are unable to complete, or any specific items that. you +� do not understand, will be completed during the inspection. 6 Please submit the original checklists to the inspector(s) on the first day of the inspection. Copies are not acceptable. Contact us at 828/251-6208 ext. 285 if you have any questions. ' d LRLRgF 4k-:i IA #� g sY6b1 d'giv .. sincerely, Gary Francies E +Av%-< Laboratory Section ;1i"unxut4 .e* ��g M y'4 Enclosures cc: Marily Deaver James W. Me er INTERCHANGE BUILDING, 88 WOODFIN PLACE, ASHEVILLE, NORTH b20CR pFAXAR 22RR-8EOR,I-Z4,4 AN EQUAL OanoaiuNlTV /AFFIRMATIVE ACTION EMPLOYER - 60% RECYCLED/109 POST-DGN¢UMER PAPER rRd93Y8'6$tmtsM&4 State of North Carolina IVA Department of Environment �,/ • and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor NCDENR Bill Holman, Secretary NO�TFJc GPtip61NA.QEPARTMT Kerr T. Stevens, Director E ON E A A 7R SH•PS RFOES February 10, 2000 �d ° RAY ACKERMAN �� � ��� I ����� ��•• • BASF CORPORATION p .f b n SAND HILL ROAD 6Vltlff i� "� �Po ENKA, NC 28728 Subject: Renewal of NPDES Permit NC0000299 ENKA PLANT BUNCOMBE County Dear Pernittee: The subject permit expires on September 30, 2000. North Carolina Administrative Code (15A NCAC 211.0105(e))requires that an application for permit renewal be(fled at least 180 days prior to expiration of the current permit. To satisfy this requirement,your renewal package must be sent to the Division postmarked no later than April 3, 2000. Failure to request renewal of the permit by this date will result in a civil assessment of at least $250.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after September 30, 2000 (or if continuation of the permit is desired), the current permit must be renewed. Operation of wastewater treatment works or continuation of discharge after September 30, 2000 would violate North Carolina General Statute 143-215.1 and could result in assessment of civil penalties of up to$25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact Robert Farmer of the Division's Compliance Enforcement Unit at(919) 733-5083, extension 531. You may also contact the Asheville Regional Office at(828) 251-6208 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me. My telephone number, fax number and E-mail! address are listed at the bottom of this page. Sincerely, ( k ' Charles H.Weaver,Jr. NPDES Unit cc: Central Files Asheville Regional Office,Water Quality Section NPDES File 1617 Mail service Center,Raleigh,North Carolina 27699-1617 919733-5083,extension 511 (f Nj91973307i9 VISIT us ONTHE INTERI hUx//h2o.enr.slat000cs1NPDEs Chades.Weaver@ncmail.nel rl NPDES Permit NC0000299 BASF CORPORATION BUNCOMBE County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (see Part II.B.1 Lb of the existing NPDES permit) prepares the renewal package, written documentation must be provided showing the authority delegated to the Authorized Representative. ! ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted ONLY by Industrial facilities discharging process wastewater: ❑ Industrial facilities classified as Primary Industries (see Appendix A to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. If the PPA is not completed within one week of April 3, 2000, submit the application package without the PPA. Submit the PPA as soon as possible after April 3, 2000. The above requirement does NOT apply to municipal or non-industrial facilities. cccticctititiitititi PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. I TTTrrcrrr rcc Send the completed renewal package to: Mr. Charles H. Weaver, Jr. NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 State of North Carolina Department of Environment and Natural Resources Division of Water Quality L James B. Hunt,Jr., Governor N D EN R Wayne McDevitt, Secretary Kerr T. Director NORTH CAROLINA DEPARTMENT OF Stevens,> ENVIRONMENT AND NATURAL RE50U\5 August 2, 1999 , "' W:•"� Mr. Jack A. Dellinger,PhD9^y, . 0 General Manager '.,y .� �'�\ BASF Corporation Sand Hill Road Enka,NC 28728 Subject: Payment Acknowledgment ^ ,'• Civil Penalty Assessment _ NPDES Permit Number NC0000299 BASF Corporation Buncombe County Case Number LV 99-232 0 Dear Mr. Dellinger: <o This letter is to acknowledge receipt of check No.4095954 in the amount of$323.11 received from you on July 15, 1999. This payment satisfies in full the civil assessment levied against BASF Corporation and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the NPDES Permit. If you have any questions,please feel free to contact Vanessa Manuel at(919)733-5083, extension 532. i Lent Complian Unit cc; Raleigh Regional Office Enforcement/Compliance Files Central Files 1617 Mail Service Center, Raleigh, N.C.276 99-1 61 7 Telephone 919-733-5083 FAX 919-733-9919 An.Equal Opportunity Affirmative Action Employer 50%recycled/10%postconsumer paper µ NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES st ° DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION June 25, 1999 (4 AA .IAMEBB MUNTJR jOVERM CERTIFIED MAIL RETURN RECEIPT REQUESTED "aR " Mr. JackA. Dellinger, PhD 3 General Manager BASF Corporation Sand Hill Road 13 Enka, North Carolina 28728 SUBJECT: Notice of Violation and Assessment ( of Civil Penalty for Violations of N.C. General Statute 143-215.1(a)(6) �� and NPDES Permit NC0000299 BASF Corporation * ° ` Case No. LV 99-232 >� )R Buncombe County f Dear Mr. Dellinger: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $ 323.11. ($250.00 civil penalty + $ 73.11 enforcement costs) 1 against BASF Corporation. Z This assessment is based upon the following facts: a review has been a conducted of the discharge monitoring report (DMR) submitted by BASF mx Corporation for Total Suspended Residue for the month of March, 1999. This review has shown the subject facility to be in violation of the discharge J Y 9 limitations and/or monitoring requirements found in NPDES Permit NC0000299. The violations which occurred in March, 1999 are summarized in Attachment A 41 to this letter. Based upon the above facts, I conclude as a matter of law that BASF Corporation violated the terms, conditions or requirements of NPDES Permit NC0000299 and N.C.G.S. 143-215.1(a)(6) in the manner and extent shown in Attachment A. Pursuant to N.C.G.S. 143-215.6A(a)(2), a civil penalty of not more than ten thousand dollars ($10,000.00) may be assessed against a person who violates the terms, conditions or requirements of a permit required t INTERCHANGE BUILDING, 8B WOOOFIN PLACE,..... I....LLE, NC 28..I... E P%....9EB-D/1 % P FAXBP B-EE11816E "' AN fiOVPI OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER - 80% PECYCL¢O/10% pO9T CON9V MER PPPER Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R. Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against BASF Corporation $ -0- For 1 of the 1 violation of G.S. 143-215.1(a)(6) and ES NPD Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit monthly average effluent limits for Total Suspended Residue. $ 250.00 For 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit daily maximum effluent limits for Total Suspended Residue . $ -0- For 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. NC0000299, by discharging waste into the waters of the State in violation of permit daily maximum effluent limits for Fecal Coliform . $ 250.00 TOTAL CIVIL PENALTY, which is 0.83% percent of the maximum penalty authorized by G.S. 143- 215.6A. i $ 73.11 Enforcement costs. $ 323.11 TOTAL AMOUNT DUE i k -2- Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B-282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by non-compliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality P.O. Box 29535 Raleigh, North Carolina 27626-0535 OR 2. Submit a written request for remission or mitigation including a detailed justification for such request: A request for remission or mitigation is limited to consideration of the reasonableness of the amount of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative 3 hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached waiver and stipulation form and a detailed statement which you believe establishes whether: (a) one or more of the civil penalty assessment factors in G.S. 143B-282.1(b) were wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please submit this information to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality P.O. Box 29535 Raleigh, North Carolina 27626-0636 Please note that ALL information presented in support of a request for remission must be submitted in writing. The Director of the Division of Water Quality will review the information during a bimonthly enforcement conference and inform you of his decision in the matter of the remission request. His response will provide details regarding case status, directions for payment and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions. Please be advised that the Committee cannot consider information_that was not part of the original remission request considered by the Director and therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. OR 3. Submit a written request for an administrative hearing: If you wish to contest any statement in this assessment letter, you must request an administrative hearing. This request must be in the form of a written petition to the Office of Administrative Hearings and must conform to Chapter 150B of the North Carolina General Statutes. You must File your original petition with the Office of Administrative Hearings P.O. Drawer 27447 Raleigh, North Carolina 27611-7447 -4- n and Mail or hand-deliver a copy of the petition to Mr. Dan McLawhorn, General Counsel Department of Environment and Natural Resources P.O. Box 27687 Raleigh, North Carolina 27611-7687 Failure to exercise one of the options above within the days, as evidenced by a date stamp (not a postmark) indicating when we received your response, will result in this matter being referred to the Attorney General's Office with a request to initiate a civil action to collect the penalty. Please be advised that any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. If you have any questions about this civil penalty assessment, please contact Mr. Max L. Haner of the Asheville Regional Office at 828/251-6208. S (Da ) p6rrest R. Vestal] ' Water Quality Regional Supervisor Asheville Region Division of Water Quality ATTACHMENTS cc: Max L. Haner w/ attachments Compliance/Enforcement File w/ attachments Central Files w/ attachments -5- STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT C- AND NATURAL RESOURCES COUNTY OF BUNCOMBE IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND BASF CORPORATION ) STIPULATION OF FACTS PERMIT NO. NC0000299 ) FILE NO. LV 99 - 232 Having been assessed civil penalties totaling $323 .11 for violation(s) as set forth in the assessment document of the Division of Water Quality dated June 25, 1999, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. This the day of 1999 . BY ADDRESS TELEPHONE I' ATTACIRAENT A ENTITY NPDES Number NC0000299 Case Number IV 99-232 Limit Violations. MARCH, 1999 Monthly Average Limit Violations Parameter Reported Value Limit Units TSS 240 209 #/Day Daily Maximum Limit Violations Parameter Date Reported Value Limit Units TSS 3/10/99 821 565 #/DAY Fecal Coliform 3/23/99 510 400 Colonies/100 ml Effluent Monitoring Violations, MARCH 1999 Required Monitoring Parameter Monitoring Frequency Location Insufficient Values Parameter Date Number of Insufficient values DIVISION OF WATER QUALITY - CIVIL PENALTY ASSESSMENT Violator: BASF CORPORATION County: BUNCOMBE Case Number: IV 99 - 232 ASSESSMENT FACTORS 1) The degree and extent of harm to the natural resources of the State, to the public he th, or to private property resulting from the violation; (g not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 2) The dura on and gravity of the violation; ( -Olt significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 3) The effect on ground or surface water quantity or quality or on air quality; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 4) The co .lf rectifying the damage; (st not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 5) The amount of money saved byn-compliance; ( ) not significant ( moderately significant ( ) significant ( ) very significant ( ) extremely significant 6) Whether t e violation was committed willfully or intentionally; ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 7) The prior record of the violator in complying or failing to comply with programs ov r which the Environmental Management Commission has regulatory authority• and ( not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant B) The cost to the State of the enforcement procedures. Date Fp' rest R. W s Water Qua. ity Supervisor ahe.A ville Regional Office REMISSION FACTORS ( ) Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; ( ) Whether the violator promptly abated continuing environmental damage resulting from the violation; ( ) Whether the violation was inadvertent or a result of an accident; ( ) Whether the violator had been assessed civil penalties for any previous violations; and ( ) Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Kerr T. Stevens, Director Division of Water Quality DMR REVIEW RECORD Facility: BASF CORPORATION Permit/Pipe No. : NC0000299 Month/Year: 3 99 Monthly Average Violations Parameter Permit Limit DMR Value "s Over Limit Total Suspended Residue 209#/Dav 240#/Dav 15 Weekly/Daily Violations Date Parameter Permit Limit/Type DMR. Value %Over Limit 3-10-99 TSS 565 #/Dav/Daily Max 821 #/Dav 45% 3-23-99 Fecal Coliform 400/100 ml/Daily Max 510/100 ml 28% Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations Completed by: Max L. Haner Date: June 25 1999 AUG-23-1099 MON 05: 17 PM D JI. WATER QUALITY FAX NO, U1197339950 P. State of North Carolina Department of Environment and Natural Resources • Division of Water Quality, James S. Hunt, Jr., Governor D, E N VI Wayne McDevitt, Secretary � KarrT. Stevens, Director Division of Water Quality Environmental Sciences Branch 4401 Reedy Creek Road Raleigh, N,C, 27607 FAX:(919) 733-9959 FAX TO: �° FAX NUMBER: Sag. FROM: m@ ISSq PHONE: MC,(L NO. OF PAGES INCLUDING THIS SHEET: S AUG-23-1999 MON 05: 18 PM DL WATER QUALITY FAX NO. g197339059 P. 02 DIVISION OF ENVIRONMENTAL MANAGEMENT July 8, 1994 MEMORAND[JM: To: Dave Goodrich Through: Matt Matthews Yu ri" µp..�' From: Melissa RosebmckO Subject: Town of White Lake WWTP Use of Rerbicide NPDES No, NC0023353 Bladen County On behalf of Town of White Lake W WTP,Michael Wicker has verbally requested that we review the potential for aquatic toxicity regarding the proposed use of Sonar herbicide in the facility's multi-cellular facultative lagoon. Mr.Wicker provided me with the appropriate herbicide name, .fWC, minimum stream flow,NPDES number, and average daily discharge values. The Public Works Director, Bill Stafford, provided data(through several phone conversations) conceming the proposed dosage rate of the compound, lagoon surface area and depth,and retention time. I acquhed toxicity and degradation data from the chemical manufacturer(SePRO Corp.) and Dr. Stratford Kay (aquatic weed specialist at NCSU). Mr. Stafford stated (phone conversation, 7/7/94)that the lagoon ranges from one to four feet deep and that the entire lagoon is 4.42 acres in size. We have utilized an average depth of two Peet in calculating the volume of the lagoon. He also said that the lagoon would be treated only around its perimeter at a frequency of once per month. Calculations summarized on the accompanying worksheet predict that the use of SONAR herbicide at the proposed dosage rate and discharge conditions will not result in a toxic impact to aquatic life in the receiving stream. Therefore,the use of this product as a herbicide at Town of White Lake W WTP is deemed a=ptable. If there are questions regarding this review please contact me at(91.9)733-2136. Attaclunents cc; Michacl Wickcr•PRO Steve Tedder Central files AUG-23-1999 MON 05:18 PM D� WATER QUALITY FAX N0, �97339959 P. 03 Town of White Lake WWTP BIOCIDE WORKSHEET PERMIT#: N00023353 RECEIVING STREAM: Colly Creek 7010 (cfs): 0.00 I.W.C.%: 100.00 PRODUCT: SONAR A.S. ACTIVEINGREDIENT: 47.7% fltlrldone HALF LIFE(DAYS): 20.00 STEADY STATE DISC CONC: 0.0448 LC50 OF SELECTED TOX DATA(MGfL)' 8.18 DEGRADATION FACTOR: 0.243 DECAY RATE: 0.0345 APPLICATION FACTOR: 0.010 DOSAGE RAT (GRAMS0AY):^ 118.60 AVG DAILY DISCHARGE(MGD)' 0.6 INSTRFAM BIOCIDECONG: 0.0448 VOLUME OF SYSTEM (MIL. GAL'S)::'** 2.88 REGULATED LIMITATION: 0.0818 IPASSIFAIL: PASS Daphnis, 100% active formulation LC50=3.9, 47.7% active formulation LC50=8.18 4.0 oz. of product added per day with a minimum retention lime of 3.94 days 4.42 acres X 2 ft. deep � 8.84 acre feet 8.64 acre feet X 43,560 sq. feet = 385.070.4 cubic feel 885,070.4 cubic feet X 7.46 (conversion factor) = 2,880,526.6S6 gallons 2,880,526.636 gallon$ = 2.88 millon gallons Half-life (hours) 480 Shut Off lime (hours) 94,56 Initial Amount 135.95 Final Amount 118.80 AUG-23-1999 MON 05: 19 PM DIy, WATER QUALITY FAX NO. 1Q197339959 P. 04 .Specimen Label First Aid: $e^nO It In eyes: Flush eyes or skin with plenty of water. +1, Get medical attention if irritation persists. If swallowed: Gall a physician or poison control 11930 N(,il,m.erdm„so-.m,suue xoo center,drink one or two glasses of water and induce Camel,Indi, ,,46032 000 P1y,1,.e:i3l7)6808282r"vtm7)580axao vomitIngby touching back of throat with tit iDo not induce vomiting or give anything by mouth to an Cunconscious Remove. JIf Inhaled!give m to fro,h r r ing,give artificial respiration, preferably mouth-to- mouth. Get medical attention. Environmental Hazards Follow use directions carefully so as to minimize adverse effects on nontarget organisms. In order to avoid impact on threatened or endangered aquatic plant or animal species, users must consult that Specialty Herbicide State Fish and Game Agency or the U.S. Fish and Wildlife service before making applications. A herbicide for mans ement of Do g Ponta shwaers.water when shrusingowingi - ` aquatievegetationinfreshwater mentwashwaters. 7reesandshrubsgrowinyin ponds, lakes, reservoirs, drainage water treated with sonar A.S. mayoccasionally canals and irrigation canals. develop chlorosis. Do not apply in tidewatedbrack- o ish water." Active ingredient: fluridone:ne: 1-methyl-3-phenyl-5-[3-(trifluoromelhyq Lowest rates should he used in shallow areas where phenyl]-4(l1i pyridinone..................... 41.7% the water depth is considerably less than theaver- inedingredients....................................... 58.31/6 age depth of the entire treatment site,for example, Total................................................--.....100.0% shallow shoreline areas. Contains 4 pounds active ingredient per gallon. Notice: Read the entire label before using. Use EPA Reg, No. 62719-124 only according to label directions. before buying EPA Est.37429-GA-01 or using this product, read "Warranty Net Contents 1 gal Disclaimer"and "Limitation of Remedies" else- where on this label. Precautionary Statements In case of emergency endangering health or the C4 Hazards to Humans and Domestic Animals: environment involving this product,call collect 517- Keep Out of Reach of Children 636-4400 CAUTION PRGCAUCION: Specialty Chemical; Keep away from food, feed- Precoucion al usuario: Sf used no lee ingles, no stuffs and water supplies. Do not ship or store with use sale producto hssta cuts la etiqueta le haya sido food,feeds,drugs or clothing. axpticada ampliamente. Harmful If Swallowed,Absorbed Through Skin, Or If Inhaled Avoid breathing of spray mist or contact with skin, eyes or clothing. Wash thoroughly with soap and water after handling.Wash exposed , clothing before reuse. i AUG-23-1999 MON 05: 19 PM D`CL WATER QUALITY FAX NO. '0'97339959 P. 05 vascular Aquatic Plants Not Controlled by Sonar Average Water Depth quarts of Sonar A.S.per A.S.: of Treatment Site Feet Treated Surface Acre 1 02-0.4 Algae(Chara and Nirella)" 2 0.4 011 Amorloan frogbit(Limnobium spongia) 3 0.6-1.2 Arrowhead(Ssm11arlaepP.) 4 0.0-1.6 Hacopa(Samoa SpP.) 5 1,0-20 Big tloallngheau,Banana Lily(Nymphbltles anUadca) 6 1,2-2`i Bulrush(Screpussple.) 7 IA-2 8 Floating waterhyaclNh(Flchhomia crasslpes) B L5-32 Mafdencano(Panicum hemilomon) 9 1.0.3 6 Ficocielweed,lanceleal(Ponledodal Cordaro) 10 2.0-4.0 W push(June Us Spa) Tamgra55,America,)Celoeoss(✓olllsnond antariosl Use the higher rate within the ralararge wh a re file ro is a d anso wood Walerlettuce(Pisfia Veatiotes) mass or when treating more difficult to control spaces. Water pennywort(Hydrocotyle umbelohi Application Rate Calculation-ponds,Lakes and Mixing and Application Directions Reservoirs The aqual)c plants present inthc treatment site should befder ied The amountof Sonar A.S.to be applied loprovide lire desired pram prior to apprita tie n to determine their susceplfbfl fly to Sonar A.S.It is concentration of active ingredient in treated water may be calculate it as important to determine the area(acres)to be treated'and lie average follows: depth in order to seel act tha proper application rate.Do not exceed the if maximum labe led rale(o r a given less lm a at site per an nu at g rowth quarts of Sonar A.S.required p,r true lad a,face acro-Average " cycle water depth of treatment Site(feet)x Desired ppm concentration of active ingredient x 2.7 Shake Sonar A.S.well oaten using.Add the recommended amount of Sonar A.S.to we ter in the spray to nit duri ng in a Win g e partition, For example,the quarts pe r acm of Son at A.S.required to provide Agitate while filing and during so raying.Surl or subsurface applica- aconcentratton of 0.075 ppm of active lngradion t in water With an tion of the spray can be made with converlional spray equipment. average depth of 5 feet is calculated as follows- Sonar A.S.can also be applied near the dodoes al the hydrosail using weigh led trail in a hases.''A pray void me of S to 100 g allon a per acre 5x0.075x R.7=1.O quail per treated surface acre. may be used;Sonar A.S.'may also be diluted with water and the Con- n cenlrelad mix metered into the pumping system. :' Wh a a measu ring q bent ties of Sonar A.S-,quane may bocen- Application to Ponds varied to fluid ounces by multiplying queue to be menaudd x 22. pond. For example,0.25 quarts x 32=.6 fluid ounces. Saner A.S.may be applied to 0.06 to entire surfaceof area ofaedien Fates maybe solacmdto provide Yates a essary to oftain these active in M9he Notei'Calculai'ed rates should not exceed Iha mekhnum allowable rate. ditreed dcted ncentations ill treated snater iresoobtainheseowing table, In uaris ertrcatsd slitface'acre'idrlHe waleP de lhlislud In liras II When concentrations water idepth o the tarerashown in thelarthingtable, q p P pp ^ When average water depth of the treatment s'ile is gf0aterthan 5leot„ cation tale fable torahs site to be treated. apply Ito 1.s quarto of domain A.S.per tratted surace acts: Application to Drainage Canals and Irrigation Canals Average Water Depth Quarts of Sonar A.S. per In drainage and irrigation canals,Sonar A s,should be applied attire of Treatment Site feet Treated Surface Acre rate of 2 quarts par treated sudaee acre. Where water retention is pos. slot.,the performance of Sonar A.S.will be enhanced by restricting 1 0.16-0.25 water flow.In moving bodies of water,Use an application coital that 2 0.33.0,50 will provide a uniform attribution and avoid concentration of the herbl. 3 0.50.075 side. 4 0.65.1.00 5 0.60.1.25 Use the higher rate within the rala range whore there is a dense weed mesa of when fronting more difficult to Oalllfol spades. Application to Lakes and Reservoirs For best results In takes and reservoirs,Sonar A.S.treatment areas should be a minimum cis acros in size Troatmenl of areas smaller then 5 acres or treatment of narrow drips such as boat lanes or Shore- lines may not produce satisfactory results"due to addition by untreated water,In Inkee and reservoirs,do nqt apply Sonar A.S.within coal� fount Mile.(1a20 fed0 of any functioning"potable water snake, Fates maybe selected to provide 0.075 to CAB plain of active ingredi- ent in the treated water.Application rates necessary to obtain these active Ingredient concentrations in moalad watom'are shown in the fol- lowing table. When average water depth of the Ireetment site is greatof than 10 feel.apply 3 to 4 quarts of Sonar A.S.per treated surface acre. S i>' AUG-23-1999 MON 05:20 PM D 1 WATER QUALITY FAX NO. 10197339950 P. 06 ;ua4-2�C-1994 10156 EEPPO CORPORATION ) 317 SEC 8�'ard F'.t33 Adve Ingredient Ghcnucal Stnrrture: 0 N I CFS CN3 Sonar SNP NomWLature; 1.11zttlgl•3•phenyb5- -3(td"eo- Formulalim, type: siow-ralesse Pellet moletlayl)01tenyll-4(1H)•PyTidinone composition: 6urdpne, 5 0`"0 e:ner inoredteuts: 03 0% common Name) eluneone (contains T pounce acdee Inpatent Molecuiar'We4ghe 329.3 (ter 4o-poltmi container) ,4ppemence; Technical nurldone is a white to ed11 Solubility Ito Wuler; N1105 d;cmt1rute in waver cn srallple 50d2. APPearanea: dark-gray:to dark-broom pellet ]felting Point: li4.175'C odor: Faint nrd5;y odor Vapor Pressure: Lem than 1 X 10'mm Hg at 25o C pg; 3,5(aqueous 50l�0) Flnridona is considered to be non- Volatility: no➢voladlc ,volatile and will not umperate into the almo=--pre:e dwing or nrter upptydng Made-oE-action sonar to water. Solubility In Rater; 12 ppm The active ;ng%ed ent lc annxr -.Iuridone,'.nhi6lts t.pha:[z::t=il- ity to make food.Withal that ,knlny,the plant(Iic S,P16Fcally,IF,rdone inhtioits GlTptcruid s)mllesis, Products (iarotenuids(yellow pigments)are an intponant pan of the planB phutw)'c:hectc(food-n•.al'.ng) These ycl:av:pig; $OnBf As: meets pro:ect the plain's chlorophyll(green pigments) (m.n decotmposition by nunlighl,o';phomdegrededon,lV;aen FormulrtimtType: aqueaussuspertsion caro:enoAd yni!:esisisnhib4d.t6!orophyll becomes e::puaed eompositiott: Ilun&)2: 41.1% to phmodegr'ada:im ,and is gradually destroyed. other inpredient3; 58.3% (uowmTA 4 pounds active ingredienr As a plattw ch'crophy'll „ anon) deerrees',so does its cdpaciry•:o pm- duce carbohydretey through phntaslmthesls.The seal,rtmp• - g tom a puddones acti�ity in plan:S Is gra2.nal c'n':oro5is,which Solubility In Water: disperes i11 water develops on the'.err final bed or gasving po ins of the p .nl. Specific Grmiry; 1.15 at 23'C Chlnro;is nppems 55ableec'ngtg or v.•hlteP,in.�nl pfants due fo appear=_me: light•tan to gray upacyue tiuuid the absence of deEcienev of green chlorophyll p`l,gtnents(plarus Odor: slight odor beconl 'Whitish"or p; AS they base chdoroplly'q. ?lIt 8.45(agveuus 50150) FIa5h Point greater than 200°F,93T C(method It Cokes 30 to 90 days Fur Sonar to co lt:ol eslabllshed v:eeds. used—5Cc) '.u{dal heibicirie sy;nptonls appear Seven to 10 dams otter applo- Volarility: nnrvolatile Batton.suscepub':e plants absorb sonar through thell'leaves and 5ho6Ls and front the hy2ssoil tda roots. 3 AUG-23-1999 MON 05:20 PM D111, WATER QUALITY FAX N0. J$1 97330969 P. 07 SIJIJ-2D-7'394 10157 S'EPRO CORPORATION ) 317 5'c:0 E2EO P.CJA Hflfora application grewth and a'atar movzment,Cmain cswbyshed „--etland trees,Stoll as CvirtCss,'al'a NlUarn hV$Vtta, Comidet the follomng factors before using Selz, for 4dtlwiw• Govetmtent regulations.Alwoys rear',and follow`,a:oduct lahal aquetic plane manapemxne directions. Consult wrdt npprap:iaz!�i:ai,st,:u:or federal bumdedwarer rise. Tnatmmts with Sonar shauldhticto watarvgocemiag.au[horidesbetoreauplyinaS.,narInrublic c:porly developed and defined wirer-manager mI ol;ccnvc s ue,[aos. Sta[a or local punlic a;envies may mcutre p'lmts. :hat[ek2 inus aeeoi;mt the water bodys trended ones.N:nethrr us cw:nml'.ng and boxing, fish or waterfov!c,an;:,rn•.e:::.trot. aronmrazstne[ics,Pneas•aterbody'sir.:erdedcsa;affeCt Application methods mire and degree of control ulectetL 4.he&the late!for:he mast up.w�dow statements regarding water iiu. ,apply.mono widt is uouied i en' cna N.fnm e turd i „0n- application eve:rite irealyd area Scner may be u;ed i!1 cnn- Time ojyc n; For beat results,apply Sonar immediately berm:e junc[ion with other regs[ered sgcadr:herbicidal or algicide; or during the early ectlea of the target plant's active grow!,,, Senar.aS.offers three applicecen opiinns': s.:rfaee-npplird, goner may be applied when nnnkrget plant are domrn,:[ro �, i subsurface-npp°ed,and bouonl apt liea[:on}laced along or n:ttaitnte elects to theca specter.Maki applitadors tccen t l..,t ,rys[abrce the fydritSuiL Spray cn.urae n-,a)'vap'. UhanM tl'tier mU1'amenl is 8[a❑11llllltllTd',m'Ojd Cnoda Lfl'ng CY p be saffielent[or e1y npplica an and suiGcie:n rove,^age. :rtmedistely after heavy rainfall to prevent diiuriun,s its untreated water. Sonar SRP may he applied using equiprrzra drst.;;ned for Movingwater. Sonar A.S,is recommended for naz in venter spreading granules or pellets,.app'y Ole recunucniiM imount - or Sonar pellets over the roarer strface usimg'an dectric pellet Mill Gale movemem(especially if plants are on tile surizce). III � � moving water,Sonar SRF(sluw•releasa pelieti works best. Spii; ap.carter,a blmcsr nr a timrd gr,a`.u:^s app:;cator riastn:aCts nlay increase the raea[n.,enx's L'ff avdVanass in mOtirg wmarbyeatendingtha contact time withtng� Applicationptecautlons weeds.Resmictirg water Ilow,w'hene posstLle.MAP nirn enhance control.Rapid water moeemrnt,ar any cundtron that Fz!ore a 7plying Sonar,ces,at srrx 5sh,_nr✓rr gx.re ngencim iaoldly dilutes water veated with Sonar,reduces zgect;venese. or the U S. FBh and Wtldllfe Sumer to evtcd umeslmg Cse all appheadon method rh a panicles untlernl dstd'uutimt threatened or endangeoed nquaCc plant or ammal species. Do of herhicide in the treated wirer. Avoid c'onemtra:ing the ra conratainate waterbrxlies C; deani,^.g a;>paication herbicide. equipmers in Inem or disptrsing of a�p'.It`atlan to mates in;o them.Trees and shrubs gmw°a:g'.:l w"zter u'z;;.ed tC.th Sotutr Aria and dtylh Gau'idt'rnti0tt5.Entirx ppndp.mxy'4d«rated al May necaaionaliy develop ch;orosis.Do no:ap?Ii Sonar to one time.When neatlnglakes and ressrt-oirs,umumen:areas aidewamr or bracklah water. should be a minimnm of lice acres in Size, Tre_tirg 97em smaller than live acres or treating narvoav strips,may resvl:in cniaisfactory results due m dilution with untreated water. Application tatu Rates necessary for effective control vary with,cater depth Det=inc the area(aces)rind acuraAw,rater depth of the check the tables on page 5 as a guide. treatment site before selenin-the propxr eppt;tacal ra[a.)au Desirable vegetation.Seriar may be used to manage exe:ic not exceed the maximum labeled we for a given Irzatmen[site cpeelea,Such as hydrilla and Eurasian watelrnil+oil,selemvely, per annual $nawv It cycle. The tabl±a on page 5 psnipe lhcc will,minimal erect on many desinable,native plena;. pceia5 genar,i uae rates Inr Sotutr A S and Sonar SRR.Consult the susceptibility can vaq,depending on time o-year.stage of product labels for complete use mstmClio. and precautions. T AUG-23-1999 NON 05:21 PM '(' ( WATER QUALITY FAX N0. 97339959 P. 08 7UI 1-20-1S94 10!57 SFPf20 7N CORPORAT I[ (j LPkris & Reservoirs Panfls For best rPsuas In ha':tcs and resen-oirs,Sonar treatment areas 5anar may f L in5pliaci to tin mot:e surface area of a pond should F,e a minimum of five aces in size.Treating na¢ow 5elee Mtn eoeMilent to adding 0,06,io 0,09 ppm of"!I" 9rdps,such'aa boat lanes or shorelines,may pnlduce uns'ads• :rpredient to ccaced water.The follo,,ing cable lists th:,rates factory result;Sue to dilation with untreated vueer. needed N achieca these ncti,e-II',grcdienl ec, :calzmF. Use th:e higher rate•.vithin thu me mitt where there is dense weed In lakes,,norescn'oas,do not apply jonar wft4in one-[outrh •,pass,or when treating dif:icult•tp•[ontrol species. (<_ze Kett' Mile(1,320 feztl Of any fttnetimring potable water intake. yo;l:I r I for rotes spamfic to t1w snre.l '(4'aes 1pa) heselected egIwalent ld adding 0.015100.15 ppm A,'g tumor tleptAaf tiarm cYP aer neared Sa^ai:.aer tr<a.ed ofeetive ingredianao treated waver.The followingtabla show; ,mawmt 51,e(f0 suck",ii&a(.hs7 toe rates needed to achieve these active ingrcdiem 2quiealenr I 3.2 -s� 16.u.u la Use the laglxr rate within the rate range where there is a dense 2 6 5-10 033 050 weed nim.ar,i-Ie'lre:flung dffAatli-LRc0:11rOl5pecie5,(Sco tom- 1U- 13 050.m) New York label for feces spednc!n the stare ---"s 13 20 g'6>-t 00 n'zarraev s'ne dt) 4sArfru pCe``rhea;ed Sunarl'aee acre itsa)d ._. 16-25 0 1.?S 02'�-0.4 r3 20.i0 100^1 50 l 6tl6 i- . ,c,.":,:Ga,n:,,:,c:a to to se --.. �'. _. fh^o•:dung gnmmeo:r.:�.:�,:nu 9w `�•,! t •_ 4 +a 632 e1.9-I6 de,ns a±-xN,;,�.ir b-.uFzeJ:enr:- d,Ne,acre r:n:vrn,ck4g,,krdmo v.-s1 l.u-2o . to- e s —....._ r 32.64 t.e-3_2 O 60-fill 3.0•i:3 k:drum..+:::uaurs n-r :d msrx.=rt!vnu,^f,P:r 6'wtt c ony n,ra r!m,e:a:o'.„ :roue;:rns hsa:''rr-:<(:e,puaowrne:,.nap nn::r d=r:6 a ms:Gn:7y.'mrhen r.t.n.-. rd Appination rase calculation 5d p A.S. uarrs of Sonar A.S.required per treated acre=Average aster When figuring ount❑tfpr races for ponds,er treated urfaase rs' depth of treatment site(feet) X Desired pptn coucentration t if calculate the amount of product to apply per[mated surface H g acre to achleYP.tha desired ppm CdnCCtltra[ion as(ollow active in6redient X 2.1 •s: For example,the gaans pzr acre of Sonar AS. required to pro ,dde a concentration of 0 075 punt of active Ingredient In ivaar Sonar SHP wit1%an average depth of 3 feet is calculated es^(allows: Pounds of Sonar 5RP required par treated acre-Avera;c water 5 X 0.013 x 2.7= 1.0 quan per treated surface acre depth or treannent site(faeU X Desired ppm Coneentrarion of active ingredient X 54 Nate: For et oonple,the pounds per acre of Sonar SRp required to 1)Calculated application rates for Sonar AS.and Sonar SNP provide a concentration of 0,073 ppm of active Ingredient in should not exceed the mmdmum allowable rate per treated sur- water with an average depth of 5 feet is caleulated'as follows', fact acre for the,aater depth,as fisted In the tablU above, 5 X 0,0. 75 X 54=20 pounds per treated surface acre 2)Split applicati0n3 using low rates under certain conditions may inereax treatment edecavenee5.Do not exceed the rre d- nrmu labeled rate for a overt tresclu t site per amtual growth cycle. AUG-23-1999 MON 05:21 PM Dy WATER QUALITY FAX NO. 1.g1 97339959 P. 09 �TWhi-phl-'199q LFl1 SE 4EPR0 CORPORRTION ) 319 5Ed E251_11 P.OL Irrigation precautions Ghnn;gntios Sonar A.S. Leo not applySor,;rA,5. rhmughany type ofirrigationsystem. ,n_ysafle,appw.ltlon Appliunon Lubllshcd E.tdblished ro0. Neal�ceded saa treecrops crops.wrGpLfu trap:, C,ibeds Irrigation: nr;rfr5 N bt aced' Irrigation«ith Sonar[reared walermay result in injury to the ponds S. 7 3030 irdgatedvegetavion.PnwFlancorecommendslnfarrningthose s;anetanas' _ who itr?gate from,Sonar treated araa3 of tha irrigation Lime Canals 7 u 14 3C fnmee preserved fn(he following table,These time frames are -- suggestions that s1'•ould be followed ro reduce poiendal injury Lkrb,Ss, 7 10 to irdgsted vegetadnn. i An9I SPP I fr:ae.<,.,, •For au7um knzr htt5¢,41:'rRling,pN:ra'sd.fi,ed z<a b�ip eru,::r in zcma;'etlr. Drys aneP appiientlun sc,, I �.�- 'lu 4Nc n�:�Mmu nAun nntW:i ur t^e!rht boo riarar'r -�mA.us Application Cs'lcro s lops,ishedmw terns/wedoed :W.,: Frrw,11:1,,,:.,. srlu vo rw�nd,rd silt cat coups craps,lu;UPlpnu eor anars;to be nr pleas m FC planted' l' Ponds C 30 sane rnnnh' Canals - 7 30 Rivers 7 r .. _➢ I.akCs tV L. r r .•--, ` 111 tes"oa:, Diainage ditches, irrigation canals & rivers Euher Sunar,k.S.o;Soria;SRP friar tie applied to drainage canals and imgn:on canals(see Irrigulon precautions"),Sonar SRP may a1w be applied to rivers.Where tearer retention is possible,restrict t:ater row to enhance nroclva perform nee consider wing Sonar SRP when:yr ter tetmion is not possi. blf,Whorl enply^.:.t SOnor:o MOVing wooer,use an applicaLlun panetn thL t PTQ�des uniform c?'stributton and avolds concan- tratingLhe hefb'.cide in onearta. Split n'edtments,asrng portions that no not exceed the nsaslmum !noei'n noe mr;nnusl growth cycle nay increaec Lreatmenl effecLireruas. (See New York label for ryes specific so Lhe state) Sonar 510I"-Lrcalucl Surer A.S.per[mated surrnce ae:a LIbi) s'rafrme or-(grsl AUG-23-1099 MON 05:22 PM DLl WATER QUALITY FAX NO. ,;�97339959 P. 10 ' SLIN-26-159c 1GL FS SEPRO cOrPORRTION 317 SOk1 E7 Atmospheric evaporation Metabolism & dissipation io water Flundona, the ar;rve ingredient in Sona-herbicides a consul- The m:.aimum solu'o!lity of f tldone in water, is approx.nrax;y eyed to be nonvolatile,pith a vapor pressure less char.l X 10, 12 uprn,or abcut 100 times s concentration in vater inim, mill:never of mercury at 25`C. Therefe-z, flundone e^Il not dlzxlc after an eppl=non%-n Sonar(when applied aeeoral- evaporate taro Gne almnsphzm�tinting er altar apnlyUtg$Door Ing to its lobe:;.That means Ccrd:me comp!rzly t!iss?Ices, to hater. and is mid,llyaveilable foc p'sr.:uptake Under geld conditions,Sonar gradca!ly disappzrs trom treat- Water qualit ed stax'.T'^.e half?jie or tone'nn water averl3es 20 d�v's but-zn,es from .ve to 6U cats,depzndmg on emironmen:al Research shoos Ong treatments with Sonar do no;appear nofac;ars.!n lakes,resanairs,iris and ricers,vvhare often only afiect water cherntetry o-water quilry adversely: a portion of:he wx%r body weikas{rentmem dilution Researchers have t•cmvr¢d up io 23 dicerent uaramaer in reduces Sonar con:ennatios icc'rzr. numerous held experiments encutrtpasmtq a variety of agwdc Sonar diaap,ear frun:aquavit zmvon:vents due to one or sev- ennUlr.Ytenl5, Treated waters,nngec.`rCtr aUlie to alkaane, eral of the fol loving factors,. soft to very hare;and pure to almost saline.These exoetimznts 5howzti no eppreetai)k changes ill wv.lor theT.is:n: Phorortegradarlot.Uftravio'et h=ht,a component of sunllgni, doeomposes hundona,T::^.'s r the pnmaty process eon:cbat- Aesean;li also shoos t:nut the herblcfdal activity of Sonar does, aae:o dlasipa:inn of nutidone uon water.Sunlight intensuy no;resn1i in a large reduc:lon in the dissolved oa3gm content and dcraunn,plus water elrm; and depth,all'ect the raze of of water, Sonar per nl:,the natural cedes a'decompo5mo, pporode-radatlon, in photodgnda:ion scdits conducted coo- respiration ancl renTedon to terrain essamially in.balance. coots in natural sttnli:nt. aur.Aor.e phomdegmd^d to 30 Pcr- Aliough attached colonies of algae have bees obierved on een.:of IS rrin;T�CO:raCRCI'dCJr.w'1f1(n fm::weeks after P, lice" dying vegetation,ditu algae disappea-when ,teas drop ro nor to enter the bouorn. Plat upturhe"Uptake occurs eaPidly.and continue,until the There is no evidence of consistent,sr.hstanu.2I ncre�,es in. flandone corcentratlon it,nla-rs cxecads that in water by sev- ❑arlent epncertradons an*ibutable to rlease ftonureered oral fold vegetation.Ih!s nray account for the la-,k o: maiwca algal blooms foCovcigg treatment. Hydl"osoil ahorprion. Fhu'!dane resia'ues he hydeowtI nornal. ly reach a irnminutu 1t,&on¢ :o four vvecke after txxtment, and ueual!y decline to:all level after 16 to 52 weeks—depending on emironmenea! factors. Fl aridona dissi- pates from the hy'diosoll gradupl[y hy-absorption by plant Toms and desorption back into the vvn:er,sdiere it Lt photode�rac!ed. AUG-23-1999 MON 05:22 PM DJ-tl WATER QUALITY FAX NO, (,I�97339959 P. 11 JUN-2v0-1S34 1N:59 S:EFRD COR.PDRATSON 217 590 0'"�9 P.tty TaXlClly C�aSSI�lCatlafl Miltagenicity.A nembcr of tit viva and in r,:+v tests^Sel'e cO:l- duc[ed:o detenna:a IF dutidonz caused:nu;mount Or dm'raKe to The En,irornn<ntrl Protection Agency Class es pesacdes genetit tllaterlal Follo+ving a singe Prose of 2,000 metig, flu;i aC'toYdln,g to their scurf ioxlelt)I Ind reQ'Jirea that a 51bMPl waid dn:le did ROI eCu52 dn�om!f.ant ICIGai InUt) lni 1p rata..A iltlri. indicating due acute tOSlCity ca[e907 Of'he pa mint he 81s- done dose of 500 rlig/t;,8td nor cat,.-","0cmaoinll damage peyedp:octinently oil tile product label,Sonarltekdde -,ham.stern. lnanArnr�i6t forhaa_rlal:na.aoca, Auridnne lobe's display the signal teurd CAUTIOK,The CAUTION sig• was sh.o%\T not to altiuce 1n gii8 Ions st me hishea lewd coin: pal word is dupe iyed on pleducis classified in One leas:acuiely centration of 1,0oO ppm. In urldiV.on. Ilur:,:rnne.e n nut tonic categorise of Ih:a rating syslem. to Interact n".th genetic maretial iDNAi when rested at a con- ce:xration of 300 ppn In the cuCa"`d hepnocveu test fur DNa damage and repair Mammalian toxicology .Kemotoxicity DmE!nnca scientists have ccn,(IWzd estenmce Reseerchm hate conducted extensive snldies with h:oora:oty toxicologic,studio in lahuratrry anlniMi ex?Osed to Iluti- arimalS'W daletnine the tna2cd.Ogy 01 pntid0;ta.Stu, es have done.Kunz of the cosen':tints cI h qh dose ba-eis indicalrcl included acure to.mcit),subchronic and chronic Uzcicap,:era- nen-ous s,'s:em enacts. tology,tepmductiun, :nuragenic and 0,minogenic evaluators. Reprddu t mt, To exainire possi'a:e eF.ects ,I,,reprocxdon, Study results ht ;vale a low order of tox;cily to mummy fen P:uridore was odm;r.N end ur 1g to rats and Gal)jits conthnr species follow Ina aeaa,subehtrmia or chmnie exp05"res.'n Dusty dining the ca_gnjagene ii,phaae of emb' jronle de@elap- addition,large,repeated doses of I'lu=done did n)t esnit In the men:. r;is pl+aaa is vita period of developnwnt of specific IN'. development oI tvators,impairment eLepruductia;_abnCr- sues and of;gaps,cad is'an t6pec'.ritly sensit_ce tree for the Ina!deceiopurem of offsuringor ind.won of rnutaeon=. espreas:On of Cevelonntznral sateen. F''ttac!ane did not cats,: The mammallan roxtciry profile developed though these.stud. deveiap:neaal defeCls at the raatimum donee of 200 it,support the mr•clusion that Sorer presents no unreaeer: mg('.-g/dny in tits or 7)0!ng/k?Jday in raitblls. able risk to humans when used•according to One prnriads.*el ?..ats maintained fur Threes.:tree \a gene;ar.ons on dies Con- direcdors And Preeeudon> taining 2,000 ppra fWrtdona(121 In g sac) shower!no The FPA has reglsterad Sonar with rc resuict(ans on use,of intpeminenr of fete;dy,li;'e�hurn litr_r sloe,period tram'Oryenic treated water for 3, nining or fishing.The F24 has approved devalopment,enioryo sunivel,zlir,''VPI of c.Ysprin;ar sex dls- r uIbimon of offs rim .In additon,t'.ure ivas no ethdmce of anacczntableresiduelzrelof0.lipp;n.or(luridane:n P 3 pntrble water Ivied for dripiing perpoes.P nere Sonar is I'uMane�induced defects In en:^nvn:C cc elnprtetu. applied to lakes and IaRrvoirs sening as eu',t¢es 0:pot,-e shin and eye mim[ion. Sager Ale been cias:'Red�Y.alightly ,eater,the label prohibit application within one^fo•_nh miie of irritndrg to a)es.As adn any pescdde, _aL,it Ccnin".ended PRY functioning potable water intake appt!caiion technicces and wa ety egvipmvT-1, and handle Cardnogenidty. In lifetime feeding snldias in rats and mice pronely to mUid z_x,wstan to skin 9nd alas. conducted over a Iwo-year test period,Sonar showed no evidence of bein;a p)ithtial carrinogen,Fluridone is not listed as a carcinogen or potsntial careinOSsIb}'LiRC,N:'1�"1F, OSHA or ACG1k 1. 8 AUG-23-1099 MON 05:23 PM DL- WATER QUALITY FAX NO. ��197339959 P. 12 ]uk—�%.n-113'34 11;Oq SEPI<o CORPORP710N 31^r SLO r_'C,3Li P,Oa MAMMALIAN STUDIES' 5ludy' Organism Retiup;: Cmmnmnrs Cm.SD„ mausu aaA00 atL/ug \'¢p•Im<te:dchv. eq .h>AN*s/.g \tly lmv lvlaj'. irhd,a'Jn LC rat L. fiur h: ' �cltn;o It eon 3enh ^t .ue4 \ cFn o` ,a �t n 4n vnr hntl I T,srs!cnllua w gclnea ptc nexpcsz 0,I1S?da1 a 's) Mcuse .2p ay No . .tnl•re!n!w!vclws d'^FLI 19.3 mg�;yda}9 :,b,:ani'L et Ihaec auvcs ^a sib-.Pt!t AO I«n.rrn tlu c�^cts dLit 201ra. `da!• No toxic r 4u, trs t.os E btm'rn..tl Aaysi :aiSir "• \v syrttr^„�;:tuv'.ci;e 'Ies:¢d at AV,selcuan oC4 eW;,l R _ ahstn'td. ynto4;s.¢pe!sLII ..._ .r Oral '. vepr) trcusc lOtlpn:n _ �'c'�orr_•dfecutart usm'ed nn h07pa \'o loslcoleo tltl el5rm o6sen'ed ac t9,:rag'C en) ?Cis IV,el. doa :Sf)c=sg/day Nacoelma;*3all tiYetu o6sdnzd at s!avel. Orsl ?yex), :Woos, :OU pont Ku gmee;esic elftcs:car \;',.F,13 ill dmS'�dny) cmzn'ni:nn e+idtnr^t cf s<inegr:.L:tffmts in surd,'. r;11 ".'JP:oa Ra lmrel:Sicti effeas r'Iss:rr'nI ttieas cts i 1.ne eddxnet of tnrtra. me ' !n smc'p. i.;I l odLt .,. mr Lnl r:rc .,.,, . . .• lhl h,''. r...... a...i' :}r SrrxenM1f....Nr:h,".'I"!.'I o l>t^cnr J.d.:.::my.•n u.I'IL,..<.. L. U.nd:,JI&A 9A'4rLr!L .11.1;1 le=elNL!w 4:ilerevl ruo.utnl m.l:n 5. er.estt_.::ryqup a:P.:.::.rp:.nJ Birds &other )cctarget life .AVIAN,EARTH WORM AND HONEYBEE STUDIES' $Cody Organism Results fppni) I comments Y Allan 1 ocnl n01)o'hlte LO;r S'KU mutt; ]c monnBp•ebxnzd?ILhtw lOtis .... ,$tnn P.day:Idnry hglm hNa LC ai3O.V ulan is dtt: Nom.nnlny'ahscnedi'L`.he4katlP- rtiellani LC, 5.01 opm to dies I Xu moi.ko, ob.tr:cd at I.Ot'Ft'411, --. .., hn;ohxc NOE,LCN Pnm 111": I \a ahscrccd cf(ale 0.t luccw.lce 61 ,inn h:pn^e.c;vn u.ul¢ �(urt•yxnuxleN .r.Iallmrd NL)Kt,S.dJd 7pm III dlcl Sou'caunmd elitVI's!n•luvenilei or ...-�__ nhb" _.... Sorvlar�,e;:nszet •., hocr7 bee 361.h µ!Awn Von^.nnnllty nb;•va¢d m!heti lcrels Snll at thrz IactL. Orga;:lsnt Cann„orm(14^dap) LC,> 102,6 pin Nt!m.:nslVj"Ilia ud .r..mr uvrc ror.n:m:rl,.:...mho¢nl IlarAano.Ps nano mamiian::niwm:l:rn:::nue 9 AUG-23-1999 NON 05:23 PM DTIZ WATER QUALITY FAX N0: 1R,197339959 P. 13 71J1•F2O-1994 11:fn9 =EPRO CCIRPORFTIOFI ! 312 .SaG ezeo P. aa Aquas c life Pets & livestock Flundone 1,as been tested In acute and longer-term laborato , 'toxicological mstlnp Indicales Ihar wl, It used acenrdmg to Il e studies in fish and other aquatic animals Fish exposed to label,Sonar poses no unreasonahk risk to pets and livismck Web`[treated with Sonar absorb low levels of fluridone.Edible due to its law order of ncirunalmn mzi_iqt fah tissues contain lower(:undone concentrations than inedi- ble tissues.Residues of(luridone and its iuRahohre in fish decease as the herbicide disappears from treated water inel s p:undone has a law N-or[anol water partition coefficient The Liens in fnnrulattars of aonir are not an the FRM list of (log'-iow= 1.87)that indicates it will not accumulate in the fit -Inns of Tos4cologica'.Concerti•(11sr 1)or im:cf 'Fntentially of Fish,reptiles or mammils.the EPA hits pramed a 0.5 ppm Toxic lnerte/High Edmity for 2), rnlerance for Ruridone and its metabolue in fish. FISH,AQUATIC INVERTERRATE R ESTUARINE AN➢MARINE STUDIES' Organism Exposure 1,C„/EC,, ppm fluridone Freshwater Fiah aluemll 90 hour 12.1 rainbow Dom 96 hour 4.2 dvnnel calFsh 96 hour F? iddazad minnow 96 hour 32A Avail,Im•enebrntes Daphnia(daphnid) 48 h0ur 39 Oumrs.vs(a:n hi edy 96 hoar 31 1 �7 p chuonanius Qn dga) 481rour Ls -Y, Q� /O kt. O e i o ,npnah l4day >16A �pNp Estuarine NMmne T pink shrimp 96 hour 4.6 hlud crab 96 hour 34.0 oynar ouihp•osdarvae •5 hour 1F.9 chezpsheod r!nnow 96 hour 10,7 Y FISH AND AQUATIC ih'VERTER'p.ATE LIFE-CYCLE.STUDIES' Organism Exposure NOEFFECT CONCENTR4T10111 ppm Puddo-c . 9rhend minnaw 30 day 0.48 <nnanel em6sh Na day 0.5 Oaphnia(daphnldlF130 21 day 0.2 Cmmmem56mPeipod) 0 day 0.6 oimnomus(midye) day 0.6 Sven•,wars rnnaundrv4h awdere:he xmu NarvOm m S,n+��buile AUG-23-1999 MON 05:25 PM DlJ(, WATER QUALITY FAX 140, ,1Q197339959 P. 01/0-, Oa a After Ann[!!! tion Directions for Use: Newly seeded II is a violation of Federal Law to use this product Ina manner inconsis. Crops/Seedbeds lent with its[sharing, or Areas to he Established Planted Including Road all directions cai cally before applying. Application Established Row Crops/ Overseeded Golf Shakewell colors using. Site Tree Cro e Turf/Plants Course Greens 1 Ponds and STORAGE AND DISPOSAL Static Canals 7 0 30 Do not canlaminata water,food or feed by storage or disposal. - -- Storage:Stare in original container Only.Do net store near feed or Canals ] 74 30 foodstuffs.In case of leak or spill,use abso,bent materials to corI liquids and dispose as waste. 2LAkes and Pesticide Daposat:Washes resulting from use of this product may Be used according to label directions or disposed of at an approved Reservoirs ] 14 14 waste disposal facility 1 Container Deposit:Triple rinse(or equivalent).Then over for Nay, For purposes of Sonar AS.abating spondisdoflnodasabodyof cling orrecondffmhing,or puncture and dispose ofin a sanitary land- water 10 acrasor less in size.A lake or reservoiri3 grealer[Iran lO fill,or by incineration,or if allowed by Stale Intl Local authorities,by 2lcres. burning.If burned,slay out Of smoke. n lakes and reservoirs where one-hall or greaser of ilia body of water Is treated,use the pond and Static canal irrigation restfollans, General Information Weed Control Information SonarA.S.herbicide re a selective systemic aquatic herbicide for man• Vascular Aquatic Plants Controlled by Sonar A.S, : agement of agoalin.Vegetation in it can water pence,lakes,reservoirs, drainage canals and Irrigation canals. Sonar A.S.is abs.,bad from Floating Plants: water by plant shoots and from hydrosoil by the heats of aquatic vati Common duckweed(Lernna morrot far plants.It!A Important to maintain the recommended eoncenlra lion of Emarsid Plants: Sonar A.S.in contact with the weeds as long as possible.Rapid water,, Spallertlock(Nuphariutcum) � movement or any condition which results in rapid dilution of Sonar A.S. ( inhbatdd water wilrreduaefa effectivenbes.l n suscepti ble plants, Water lily(Nymphasa sop.) Sona(A.S.Inhibits the formation of carotene.In the absence of tCon[ml,Iod only with a surface application of Sonar A.S. car olone,chlorophyll is rapidly degraded by sunlight. Herbicidal symp• Submcrsed•Plants: toms of Sonar A.S.appear in seven to ten days and app ear as whi to 6laddmwod(UMmtlaria spp.) (ohlorollo)or pink g rowing poin ts.Under op him um cOnd'lions 301090 Common council(Ceratophyllum di,Is d aye are required b store the d¢sired level of aq colic wood man ag a. Common Elodea(Eledea canaden SlS) mentisachievedwib Sonar A.S.. Speciessusceptibilllyto Sonar A.S. E.gede,emzifian Eloise(Fgana coma) meyvary depending on time of year sage at grpwih,and water move- Fanwod,Cabomba(Cahomba caroan:ane) meet. For bast results,apply Sonar A.S.prior to Wasting of weed Hydrilla(Nydoln vcniciso) growth orwhen woods begin saliva growth. Naiad(Na(asspp.) Sonar A.S.is not eorroalve to application equipment. Poneweed(POlamogOO11 sop.,except 11100ia pondweab) Watermiva l(Myeophyllum spp.) Sharelino Grasses: General Use Precautions Paragrass(orwchiona moues) Obtain Required Permits:Consult with appropriate state or local Vascular Aquatic Plants Partially Controlled by Water autholl balers applying title product.Porind s may be required Sonar A.S. by state or local public agencies. choral Orion:Do not apply Sonar A,S.through any type of l rrigalien Allllvo,r,ecd(Alrernanrh0a;phlleabladcs) system. Amedai lotus(No/umbo h4$A) Cattail(Typha spp.)Potable Watei In is kes:I n lakes and reservoirs,do not apply Son or r Common West meal(Wolr/in columbione)rt A.S,within one-fourth mile(132D feel)of any functioning potable water V: Creeping Waarprimiose(Ludiigla peploidas) .Intake. ,•�( Giant culgrass(Zleranlopsls mlllaoea) Irrigation:Iol anon with Sonar A.S.treated wain r may rosu It in injury Illinois pondweed(PolamogDan ilfinoensis) 9 9 y Panorfcather(Mynophythim brasilionse) to the i irrigated vegetation.Dow lance re commands In forcing those Read Canalyg rass(PhilffiiS arundinacene) who Irrigate from Sonar A.S.lot clad areas of the frrlgatlon ll me frames Smallwood(Palygonum sple) p rescued In the following table.These time frames are sugg eslion8 which should be followed to reduce the potential for Injury to vcgention Spikerush(Elecchsns spp.) Irrigated with Sonar A.S.[rooted water: Southern watargrass(Hydmchloa carclinieneis) Torpedograss(Panicurn repens) Wolorpureane(Ludwigie palusrria) Wale)shiold(aessama schscbep) =''(,tpadlHl Ognil onlywltii aSGBaco application of Saner A.S)al`; ":them A ldm'Iaheled Fala., " ) a AUG-23-1099 MON 05:25 PM DA. WATER QUALITY FAX NO. �.1 97339959 P. 02/02 WARRANTY DISCLAIMER CowElanco warrants that this produot conforms to the dhemlpal description on the label and Is reasonably fit for the purposes stated on the label when Used In strict accordance with the directions,subfect t0 the inherent risks ,At l fill below. DowElenpO makes no other express or Impl led warranty of merchantability or fitness for a Per- ocular purpose Cr any other express or implied warranty. INHERENT RISKS OF USE If is impossible to eliminate all risks associated with use of this product. Plant injury,look of podormance,or other unintended consequsnCea may result because of such factors as use of the product contrary to the label Instructions(including conditions noted on the label,such as unfa vorable temperatures,soil conditions,ate.),abnormal conditions(such as excessive rainfall,drought,tornadoes,hurricanes),presence Of other materials,the manner of application,or other factors,all of which are beyond the control of DowElanco a the seller. All such risks shall be assumed by the buyer LIMITATION OF REMEDIES The exclusive remedy for lassos or damages resulting from this product (including claims based on Contract,negligence,strict liability,or other legal theories),shall be limited to,at DowElanco's election,one of the followin9� (1)Rotund of purchase elite paid by buyer or user is(product bough I. or (2)Replacement of amount of product used. DowElanco shall not be liable far losses or damages resulting from han- cli0g or use at this product unless DowElanco is promptly notified al such loss of damage in writing In no case shall DowElanco be liable for consequential or incidental damages or losses. The terms of the W afranty Disclaimer above and this Limitallon el Romedias cannot be varied by any written of verbal statements or n9reemenls. No employee or sales agent of DowElanco ar the seller is author!%Qof to vary a exceed the terms of the Warranty Disclaimer or this Limitation of Remedies in any manner. -Trademark of DowElanco Copyrighilto 1992 Dow8an00 DowElanco • Indianapolis,IN 45266,ILS.A LABEL CODE 11336.003 DATE CODE 892 EPA APP ROVAt.07/21W REPLACES 1133 6-00 2 Revisions Inoludo'. 1.SonarrA.B,label reformatted and edited forclarity, 2..fnvifonmonlal Hazards section updated. 3.Use prohibition in areas used lof crayfish farming removed. 4.Woods(plants)controlled section revised and plants"not controlled" by SonaM,.8,added 5.Application rate recommendations for ponds,lakes and reservoirs rofined to provide more accurate control of herbicide concenpations In water. 6.Precautions section revised as per EPA request. _ BASF Corporation1. BASF 77PR01PCrE --- ENGINEERING JOB NO.4427 KF- UPGRADE ENKA WASTEWATER TREATMENT PLANT AUTHORIZATION NO.E-4922-4427 SITE This project will provide for the mechanical and instrumentation upgrade of the wastewater treatment plant. This work and all new structures will be contained within the existing physical boundaries of the present wastewater treatment plant and the lift stations. MAJOR EQUIPMENT The project will purchase and install the following equipment: 1. New instrumentation that will monitor the influent streams and will provide system operational data. 2. Two (2) new subsurface aerators. 3. Three (3)subsurface mixers. 4. Two (2) variable speed drives for the existing constant speed aerator drives. ELECTRICAL The existing wastewater treatment plant electrical services will be reused as required. INSTRUMENTATION New instrumentation will be added at the lift stations and at each intermediate step of the wastewater treatment process. The instrumentation will be tied into the existing CSI system. A personal computer will be provided for operator interface in both the wastewater treatment plant control room and the filter plant. UTILITIES 1. Electrical power will be provided from existing substations. 2. Air will be provided from the existing wastewater treatment plant compressors. DEC 09 93 09t01AM O�PLANNING i-•� P.Sii ' Appropriation BASF CO md*n �, a,�F � ' � � , L Jan BASE Request F 60 � T US -Project Tito KF•DFDESNKATREATMENT 0RA WASfEWATHR PLANT Group Location Prolaetuaragar oect Project Numb, Ca er NFX SNKA,NC T.R.JOHNSON 4397 &492244T.. INVESTMENT REQUIRED $ Expantlltunt capital Reanahpe. Rapaln Othaf E%pencw T¢ta1 Cxpames Total Project Total SSO IO 10 590 ligFIVAEMM Cost Estimate ptmemmwaunwuw mmlP9yq The project Includes environmental spending at 590 K fEttimW hued pnpmlCareNfdmO timed ) Cast Aaeeun[ Ofsenpben The following forms an not Prior Approvals($Iq applicable or an not 75 Prior Approach: ❑affect, ❑Environmental This Request! 515 [:IutuweaEconomics Total: 590 I Code enu Coda ,s ,E Project Description ,IdmcpnoyAppilcd nabeaadeco Thin project will 49,rad. ch. ..fall., asswratae treatment plants?i¢rtaffe, new monitoring aquipment and rev"c'u' aartain Ptoefle equipment. An ealineerin, study of the treatment plant was done to dstermine the ina,fumontatlen and equipment lobe Included in t overact. proissL Justification turewmarAppo�on AlealumlrN An upgrade.(ch. rutenater treatment plant will insure that the Enka Plant meet, the mquiremente of the Natlonsl Pollutant Diechr Elimination System(NPOES). The ability to rtoy within the limit.el the pamlt baeemss marginal duti.,entrant,ambient ev¢didam Gad who¢ ......iv. Atlanta lands at, resolved(ram the mmu(wluring treat. Two saw process (Candu.tiva Fibers and A¢tiaut)hive Introduced additional leads to the getem. The up,fad.of thersstasvat.r treatment Plant Is nqutred to handle opsew ea lneemlat tsreame end to provide<f(ieian!eperatlee. The scene, el thin prejeet mt develeaed from a study made by an outside engineering fir the aarpara[c 8colvgY OrovP suPPeru the P+aJmt Gad PvrtislPated I¢its dewlePmest. Date nDate De T. Huber /G an P J. Rawden too- Rpyl my Date 1D,�ate DE V L Blalf P.Aikat Z S nartl O Data Date Pr � n PROJECT ACCOUNTING SYSTEM SOURCE DOCUMENT AUTHORIZATION NUMBER E- L+QZZ _ +- Z. PROJECT DESCRIPTION 4:- WASTEWAIf TR67A,-all e*1T Plat t. PROJECT ENGINEER Grp [34 � AUTHORIZED AMOUNT �y�S90 AUTHORIZED DATE �/ /7 c]3 DEPRECIATION COST CENTER J PROJECT TYPE ESTIMATED COMPLETION DATE I 1Z131 START QTR. &YEAR 5 START-UP DATE PROJECTED SPENDING BY QUARTERS: OTR 1 $ �/I,Q . 00 K QTR 7 $ K QTR 2 $ ZCQ.pO K QTR 8 $ K QTR 3 $ /00 .00 K QTR 9 $ K QTR 4. $ IC(Q o0 K QTR 10 $ K QTR 5 $ K QTR 11 $ K QTR 6 $ K QTR 12 $ K COST ESTIMATE CODE DESCRIPTION AMOUNT eNL"�M_ .1 Cr TJ e.15"CIZu o 7 cvU sTC- o00 p61Z0 4w I cbU 06030 i vc Mg 41,, 1 T- CtiY� coO uY"1 a4i .4"TrF0 L- 1 $C J�'f' ADO OZO e2.p A20w.y2�.r S� OOO 030 r t� u �Qw _ U+� t?,•,��� coo sr Lt_ ` Z0. N - t Oac U Sr le CJZ Oac� 08070 5q OoC nfT CrInJaZ--2T —�AZ > bOt Z7U .1_ zo cc r Ocx Z b Oac �rn.,.r (2F ev4 UP UxLDt� lzt_ S . BASF Corporation BASF CAPITAL PROJECT COMPLETION NOTICE AUTHORIZATION NO.E¢9y2 - ¢¢87 AUTHORIZED AMOUNTO$g Qop PROJECT TITLE (fpSegaE nACq /.r/as�c„rgrF � ,or� .ur Pt grJr LOCATION NK.c. A/ C COST CENTER ¢38,� COST CENTER LEADER J,<a . .�ae.taer..I All work authorized on this project has been completed and a final operating type safety review has been performed. The project, as installed, meets or exceeds all Federal, State and BASF Corporation safety and loss prevention regulations and standards, except as stated below. Effective this date it is released to the owner for operation and maintenance. Exceptions: PROJECT ENGG(INNEER DATE ENGINEERING SUPERINTENDENT DATE ��� � ,Z_ /`1 -/19-9J MAINTENANCE/CONSTRUCTION DATE ZkZ - 12 DEPAARRTTM(EfNTp REPRESENTATIVE DATE SAFETY REPRESENTATIVE DATE 'ENV NTAL/INDUS. HYGIENE DATE Enka.North Carahm 26726 J7U)667-7110 - -7 _ - .. riecluest 7 BASFC')rporatlon ECR ❑ SAFETY ❑ EIT r7�" '''`" COMM Department r-a G a rt Dept.. Acct. r//0-wk Auth. No.t�FNA—lll L¢�9a 5 - SQ 8 3 Date Issued 9 -. /z* - 9S Account No. Date Required Eng. Job No. 5 O i5 3 Title: sI?-I#Irl : la IHI Intl 1 IAIIa I071 '1 PI I.-I" lAl Description of Project Q [ 2 L L Z"NST wM e. a ,-a s/ Economic Life Tax Depreciation Life Description of Disposal p erc / 6 SS STi Disposal Asset No. Original Cast$ NBV S Estimated Loss on Disposal (Net of Estimated Proceeds of$ I is.................................................$ Estimated Cost of Dismantling and Disposing of Assets..........................................................................................$ ACTION TAKEN BY ENGINEERING Assignedao - Priority. / Safety Review Complete _Yes —No Project Engineer Date Completed e-' -/G - q AUTHORIZATION COST ESTIMATE z Signat Date ure CAPITAL EXPENSE F O Requested By % U - EQUIPMENT $ •fj�Q $ Q , Q Superintendent LL O _ Or Area Coordinator � 1_ MATERIAL $ 306 O $ a" Z Manager LABOR $ .i 6 o a $ AlENGINEERING $ 10 a a $ z Controller (10�L. O J H J Manager re CONTINGENCY $ ;L a a a $ t j / G — O Plant Engr. SUB-TOTAL $ $ OLL O o_ z 1- Gen.Gen.Manager AUTH. TOTAL $ so a D Q DISPOSAL AMT. S PROJECT ACCOUNTRI SYSTEM SOURCE DOCUMENT AUTHORIZATION NUMBER 9 0 - .J o B9 PROJECT DESCRIPTION PROJECT ENGINEER O C G G i L HAL G AUTHORIZED AMOUNT AUTHORIZED DATE DEPRECIATION COST CENTER p/f 3 PROJECT TYPE ESTIMATED COMPLETION DATE - 9 START QTR. & YEAR F-JT7 START-UP DATE PROJECTED SPENDING BY QUARTERS: OTR. I $ / / K QTR 7 $ K QTR 2 S S S K QTR 8 $ K QTR 3 $ K QTR 9 $ K QTR 4 S K QTR 10 $ K QTR 5 $ K QTR II $ K QTR 6 S K QTR 12 S K COST ESTIMATE CODE DESCRIPTION AMOUN- 000 FLcu, SNS 7fao 90 7o 5 GL4 5'000 7. O / !r PROJECT OBJECTIVES MEMO � Ilk APPROVED Date Written: 7/3/96 To: M. A. Mc CALL COMBED From: C. E. Hall IIIvJ' IUVAII 115 Location/Extension: ENKA/7867 l2-i! 9, /� Subject: REPLACE SP2 AND SP3 EFFLUENT PUMPS Copies: Action Requested When Completed PLEASE APPROVE THIS POM AND FORWARD TO ELAINE SCARBOROUGH IN PLANNING & CONTROLLING. CHARLOTTE. This is a request for Scope Development Funding ❑ Project Appropriation Project Statement REPLACE SP2 AND SP3 EFFLUENT PUMPS BY OCTOBER 1996 AT A COST NOT TO EXCEED $25,000. Proiect Objectives PROVIDE RELAIBLE EFFLUENT SUMP PUMPS IN THE EFFLUENT HANDLING SYSTEM FROM THE EVAPORATOR BUILDING AND LACTAM FARM BUILDING. Technical Description of Project INSTALL FOUR (4) DEMING TYPE A SIMPLEX VERTICAL SUMP PUMP ASSEMBLIES IN SP2 AND SP3 SUMP PITS REPLACING EXISTING PUMPS. Justification EXISTING PUMPS ARE WORN OUT AND REPLACEMENT IS MORE ECONOMICAL THAN TRYING TO REPAIR EXISTING PUMPS. Funding Requested ($K) Prior Approvals: $ 0 This Request: $25,000 Total Project: $25,000 Approval Approver Name: Tony McCall Date: _July 9, 1996 Property Accounting Information Appropriation Number !34419 06 Project Manager C. E. HALL Bus./Mfg. Representative . McCALL Location Enka Site Number Local Project Number 6048 Engineering Res . Code Environmental Percentage 0% Cost Center Estimate Accurac % 10% Ready for Start-Up ember 30, Expenditure Breakdown Z:\WINWORD\TEMPI TMPOM.DOC REV.V96 . : . a - /w\ -! 0 CD � ^ } \ \ \ \ \ \ ! � \ iD 0 Li 7 � ~ \\ \ � \ \ \� � . \\ � \ � � s a iD 7 . G, D r-1 D M 7iz:! F, ili ZED , 5 71 17 rw cri z 7, a C L: 0 ci D r� '5 71 \ ~ f , � , _ , , , 0 0 > 2m � m = I MM f \\\ \ \ \ } . \ , MMFW , � o > = OCO z M , m 0 =5 om ELpj-ect Request BASF C' oration ❑ ECR ❑ SAFETY ❑ EIT D Department jElel 65Y Depr. Acct. /v-Lpj Auth. No. E— 4-90$ — ,$662- Date Issued �'— ,(f, 9 S Account No. Date Required Eng. Job No. _50 8 2. Title: IRW ell 1,44c1c1 I'/'I wli Ikl SI dl 7171X1 I91el✓111�1,1 1417-I IBIOIDI I Description of Project Economic Life Tax Depreciation Life Description of Disposal Disposal Asset No. C' l/ ° J ° Original Cost S QJ/. 9F. /7 NBV$ ) Z 16 . IvO Estimated Loss on Disposal (Net of Estimated Proceeds of$ I is.................................................$ '1 - G Estimated Cost of Dismantling and Disposing of Assets....................................................................I.....................S ACTION TAKEN BY ENGINEERING Assigned to Priority I Safety Review Complete Ves _No Project Engineer Date Completed. 0 - AUTHORIZATION COST ESTIMATE Z Signature Date CAPITAL EXPENSE 1— O Requested By 9_ U — Superintendent EQUIPMENT S .9660 $ OLL 0 Q Or Area Coordinator R ~ MATERIAL $ l 0 o 0 $ a. Z Manager LABOR S 4000 $ Controller ENGINEERING S 1 06 O $ O CONTINGENCY S l ° o O $ < Q > Manager i o/ N O Plant Eng'. IU G / SUB—TOTAL S $ Q. Q. AUTH. TOTAL S 0 0 0 z I=— Q Gen.Manager C O Q DISPOSAL AMT. S -2 16 .oe -11nb 1191-112-11 V11 IAIP IRMGTIn Ki ON PFVFFSF SIIIF RF(LIIFFn Wy 21 '97 14:42 243 'rblil"i Peat-M Fax Note 7a/1 0i1°,��/-97 p;pes► 7 TO�s1✓9y.✓i. H[4S rm nh..:s^.ydre . C°'o° -,c ta.r/.av tPuerw.+ .. Flo° vnnna.3�o2cPn6�/-Y.2�8 Memo �. -73aP FUY3ra sTT To: Mr. Dewayne Mills-BASF Corporation -Enka, North Carolina From. Tom Snyder-National Bureau Date: May 21, 1997 Re: Personal Property Tax Valuation Service Dear Dewayne. First,thanks for the data on the proceeds from the sale of abandoned equipment. I would hope that the assessor finds that$61,000 pmceeds from the sale of equipment having a first cost of$4 million compelling. Let's hope this issue is put to bed. As we discussed on the phone lest week,they continue to raise other issues, however. 1'd appreciate your response to the following Inquiries or requests at the soonest convenient time. 1. Re: Exempt Pollution Control Equipment The assessor maintains-and correctly so-that they cannot exempt properly not Covered by a TAX CERTIFICATION. She has four certifications on file-copies of these follow.-which cover assets through 1995. A) Regardless of date or what equipment Is involved,do you have env other CERTIFICATIONS In your files anywhere on site? If so.please provide me copies. B) Machinery capitalized in 199E with a cost or$574,902 was for pollution control.-See list which follows. Was a tax exemption application filed for any or all of these hems? If so, please provide me a copy of the application. C) Concerning this$574,902 new pollution control equipment-Can a case be made that this wasn't a new installation,that it wasni additional facilities,but rather was unfitting,rebuilding, repairing, revising,replacing, improving what was already there and Covered by one of the existing CERTIFICATIONS? . 2. 1 need a list of leased or rented equipment that was on site at January 1, 1997. The list should slow a brief description of the item.the name and address of the owner.and the amount of either the monthly or annual rental or lease payment. 3. 1 need another listing-the same thing as in question two-except for January 1, 19%. . 4. 1 need a copy of the Capital acquisitions request((Appropriation 33609M which supports 1996 asset number 00045320000*Fire Riser Monitor System for Enka She with a Capitalized Cost of 5259,849. There is an Issue as to whether this is a real property or a personal property asset What I'm looking for is the most Complete description of what was acquired andfor constructed forthis$259.549. Thanks,Deyrayne. Sony to have to keep coming back for more data. I hope this is the end of the requests but keep In mind that the questions come from Shidie Ford-so this Is a prime example of -Don't Id0 the messengerP Please call if you have any questions Concerning these requests. baenp7d3.sam N. C . DEPARTMENT OF PIVIRONMENT AND STAa NATURAL RESOURCES M.� DIVISION OF WATER QUALITY 7. 9 WATER QUALITY SECTION .-/ - ASHEVILLE REGIONAL OFFICE 59 WOODFIN PLACE ASHEVILLE, NORTH CAROLINA 28801 Y�QWMv�w ///PHONE : 828/251-6208 FAX: 828/251- 6452 TO: 610 A� - Fld- FAX #: 55r5' ® 7 FROM: DATE: # OF PAGES INCLUDING THIS COVER MESSAGE: If cuestions. nleaBe call 828 251-6208 . p(c,ke ACC T=r� dc. L' Vax l &u C )aA �" � NORrO CAROLINA DEPARTMENO ENVIRONMENT AND NATURAL RESOURCES p,�DIVISION OF WATER QUALITY I� WATER QUALITY SECTION HEVILLE REGIONAL OFFICE i June 3, 1999 °-� Mr. Jack A. Dellinger, PhD s'3MIESe.xvNTJ.- General Manager t r�oYEnNon c BASF Corporation < Sand Hill Road Enka, North Carolina 28728 �9 n3v ^. ; . Subject: Amended NPDES Compliance Inspection Report Performance Audit Inspection BASF Corporation NPDES Permit Number NC0000299 Buncombe County, North Carolina Dear Mr. Dellinger: The NPDES compliance inspection report form included as part of the February 18, 1999 Performance Audit Inspection (PAI) report sent to you on March 15, 1999, did not include effluent zinc data. Also, even though the Vday calculations for total suspended solids (TSS) are correct, review shows that the correct effluent TSS concentration was not entered ?` on the form. The attached compliance inspection report has - been amended to include zinc data and the correct TSS concentration. The results and conclusions for this (� inspection are unchanged. '^ Please insert this amended report form in the PAI report prepared for BASF. Should you have for questions or wish to "- discuss this report in more detail, do not hesitate to contact me at (828) 251-6208 I Yo truly, - m++ L. Han r 1 Environmental Chemist Enclosure cc: Melinda Greene, EPA p+� Forrest R. Westall iNTewcrvprvcE e��Lo Na, se waoor N PLpce, ns.......... sv L , xc 2e.o1-gala PX 8382318203 FFX 828-231-8942 AN EoupL OvnowiuHlTY / AVT wMgT Ve Ao oN EMvwvew 60% wecY0.eolt0% POST-CONSUMER p ER United States Envi(4gental Protection Agency Form OMB Apprmed Washh , D.C.20460 EPA NPDES Compliance Inspection Report Approval Expires 7-3"5 Section A:National Data System Coding Transaction Cade - NPDES yr/m May Inspection Type InspectoIr Fac Type 1 IN I 2 u 3 NC0000299 11 12 99/02/18 17 18 L'J 19 I" I 2012 LI u Remarks R d Facility bl lu twn Rating BI CA u L R eseJrvId 67 69 70 71 L 72u 7I I ' I 74 75L I� BO Section B:Facility Date Name and Location of Facility In,acted - Entry BASF CORPORATION Time Permit EBettive Date US HWY 19/23 & NC 112 0830 Hp S 90/10/01 ENKA, INC, BUNCOMBE COUNTY Exit Time/Date Permit Expiration Date 1530 HR$ 95/09/30 Name(s)of On-Site Repmsentative(s)/Tltie(s) Phone No(s) RAY C. ACKERMAN, ORC (Bone 667-7277 MANAGER, ENVIRONMENTAUSAFETY/QUALITY Name,Address of Responsible Official Title JACK A. DELLINGER GENERAL MANAGER BASF CORPORATION ENKA, N.C. 28728 Phone No. Contacted (828) 667-7110 NO Section C:Areas Evaluated During Inspection CODES .y S-Satisfactory M-Marginal U-Unsatisfactory N-Not evaluated/Not applicable $ Permit $ Flow Measurem:LLa N Pretreatment $ Operations b Maintenance $ Records42epom $ Laboratory N Compliance Schedules $ Sludge Disposal S Facility Site Review $ EffluenVReceivin;Waters 5 Self-Monitoring Program Other. Section D:Summary of Fir, ings/Cumments ((Attach additional sheets if nernssary) EFFLUENT DATA( (COMPOSITE) PERMIT .!,b1ITS (MO AVU DAILY MAX) FLOW - 0.632 MOD 1.25 MGD BOD,5-DAY - 137 8/D.4Y(26 MG/q 136#/DAY / 291 #/DAY TS5 - 527 #/DAY H00MG/L) 209#/DAY / 565 #/DAY FECAL COLIFORM -<10 /100ML (GRAB) 20U100MU 400/100ML D.O. - 8.9 MCA G 11-C NOT LIMITED pH - 7.90 6.0 / 9.0.(RANGE) _.. ZINC -- - 0.34 WDAV(64 UG/D - - 3.65 #/DAY/643.5 UGA THE W WPP WAS IN FULL OPERATION.WITH ALL UNITS APPEARING IN GOOD WORKING ORDER.. ONE OF THE TWO CLARIFIERS(SOUTH CLARIFIER) WAS OUT OF SERVICE FOR ROUTINE CLEANING AND WEIR LEVELING, NO PROBLEMS WERE NOTED.SLUDGE WAS BEING HANDLED VIA THE FRAME FILTER PRESS. WASTING IS BASED ON THE F/M RATIO AND THE VOLATILE SOLIDS(AERATION)WHICH IS MAINTAINED IN THE RANGE OF 1100-1200 MG/L. THE FACILITY WAS PRODUCING AN EFFLUENT WHICH WAS EXTREMELY CLOUDY WITH HIGH TSS THOUGHT DUE TO FINISHING OILS BEING -CHLORO-DIMETHYDMITO TABLET IL INTRODUCED BY THE MANUFACTURING PROCESS). DISINFECTION IS BEING PERFORMED BY USE OF A BROMO SYSTEM WHICH WAS PLACED IN USE THIS PAST YEAR. THE DISCHARGE WAS IN COMPLIANCE WITH DAILY MAXIMUM PERMIT LIMITS. Names)and Signature(s)of Ins c1L Agency/Office/Telephone Date i MAXL HA DWQ/ARO 828-251-6208 917 Signature viewe Agency/Office Date DWQ/ARO 828-251-6208 - Regulatory Office Use Only Action Taken Date Compliance Status D Noncompliance Compliance DMR REVIEW RECORD Facility:_ Permit/Pipe No. : NCCM02!1 Month/Year: S Monthly Average Violations Parameter Permit Limit DMR Value r Over Limit T Weekly/Daily Violations Date Parameter Permit Limit/Type DMR Value %Overr Limit BCnZ� #,! Y5 Pn Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations Completed by: Date : (� EFFLUENT � � All ApR 99 .DES PERMIT NO: NC 0000299 DISCHARGE NO: 001 MONTH: MARCH YEAR: 8'99Tpp 1999 FACILITY NAME: BASF Fibers Enka Plant CLASS: 3 COUNTY: Buncombe i OPERATOR IN RESPONSIBLE CHARGE IORCI: RAYMOND L.ACKERMAN GRADE: IV PHONE 18281 667-7277 CERTIFIED LABORATORY BASF Fibam PERSON COLLECTING SAMPLES: ROSS PEEBLES CHECK BOX IF ORC HAS CHANGED OONI01NAL.YIOIM OPYti '.' M, Dl:6nNMNnQMPI frYaCa9RnaYM t l l l l (t SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE: DATE CEHNR I A IIIIII ( IIII BY THIS SIGNATURE.I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. 41�.0,eaa 2963 II. IIIIII D OPEN OPER ORC 50D50 00010 DOM 50060 00310 00010 00530 31616 00600 ODS05 01092 00720 32730 TGP38 A ARRIVAL TIME ON SEE TEMP Im RESIDUAL B005 AMMONIA TOT.SUS FECAL TOTAL TOTAL TOTAL TOTAL PHENOL BIO- T TIME ON SITE FLOW Da8'a Cl 9200 NITROGEN RE610UE COLIFORM NRROG. PHO6. ZINC CYANIDE ASSAY E 2400CLK SITE Y/N MGo C un ut man Ib1d., Ibl IEIEeY /100 m1 mB/1 mBll INURY lb/day 16/tley P/F `+I 't IIII IIIIILL�Z F 1 24Hr 0.46 2 TOSS Lim IIII a I.III1¢'I ;.0 301' � 7:••••.1 7 3 1140 24Hr 0.48 9 8.0 55 88 4 e4�461 Iu 9H II IIII b I II Ii$;9 III 9 all '0�10 75. 0.4 10�.4 .•:» : ''.,_ .'.': U 5 24Hr 0.49 0 " II r IIIfII III LLO.SO ,".: A . x 11 IA T 24Hr 0.49 8: s 2aMr. IJIIIII x:#.40 ra°eac., '» 031k 3 : IAA (IIIIII 9 1 1130 1 24Hr 0.42 T M8.2 66 1 197 63 III IVI it 1030 24Hr 0.45 8 8.1 0.10 22 233 z 2qE I!IV'I, 6,5? a a Hill IN I 13 24Hr 0.49 241 .<.'� . 0.$ :A� III IIIII II p 15 2411r- 0.50 AS 11Pa6�6NMA, I III 0'"qj I d iT 1100 24Hr 0.48 10 7.9 96 1.2 384 10`. 5 §4 AI ° tiA IIIIII III10,5 VIdA IA 9,1 7-56 19 24Hr 0.47 I13a All IIIII AI 01 AI 'a *: . L.x .e';xi" 21 24Hr 0.59 23 1040 24Hr 0.46 11 7.9 65 96 510 24 +» 1100 24H1 Ol 72 14 26 1030 24Hr 0.43 13 ED 0.10 53 230 is IIII 91'+Y�+r' 'IIIIIIL, III IIAAIIIIII "' A s LIL 77 24Hr 0.47 2q 24Hr0 II III I 29 29Hr 0.47 130 1050; " +r 2'0.46 iaui '�, 1 44»I 707 t:., 20 IIIIII IIII 31 1110 2aHr 0.46 12 7.9 90 4.6 345 ;1 aleal A,'I IIIllIl11 III A IIIII AI 111' =====I AVBnaa 0.47 10 \\\\\\\\\\\\ 0.10 72 2.2 240 22 .... --. 0.20 -- .... .... 0v$ 13 9'2 II10 IIII A,6 -'':'$xti lUk,l III 4P IIIII A � Irrn+lii uI IJ,a No 0.37 2 ZB 0.10 39 0.4 Ti 1 CoRa fovaral iGl >:..i' 1NM1\7Yttid\4 A G G A ,G IIIII G I0 IAIII II m',i (IIIIII G G to IIIIII . Ik ''c Monthly Ur It 1.25 6 9 136 209 1 2601 3.65 1 1Pesa Facility Stetue:IPlease check one of the following) All monitoring date and sampling frequencies meet permit requirements. Compliant All monitoring date and sampling frequencies do NOT meat permit requirement. Noncompliant Comment.: On 3123/99 the fecal cogiorm was high due to maintenance work on aeration basin;the monthly average.was well In compliance. °I partly,under penalty of law,that this document and all attachments were prepared under my direction Or supervision In accordance with a system designed to assure that qualified personnel properly gather and evaluate the Information submitted. Based an my Inquiry of the pemon or persona who manage the system,or those parsons directly respOmible for gathering the information,the information submitted Is,to the best of my knowledge and belief,two,accurate,and complete. I am aware that there am significant Genelties for submitting false Information,Including the possibility Of fines and Imprisonment for knowing violations.- Name of Permittee: Raymond L.Ackerman Signature of Permittee: K z Date: BASF Corporation Send Hill Rd.-Enka,NC 1 (828)667-7277 11/30/00 Permilee Address Phone Number Permit Exp. Date The monthly average for more coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. ORC must visit facility and document visitation Of facility as required per 1 BA NCAC 9A.0202(b)(b)(8). ••If signed by other then the permlRu,delegation of signatory authority must be on file with the state per 15A NCAC 2B .10506(b)(2)ID). 66 03 8dV nr 7y trl >> All c em�esmm�r�_-a® mmmm im � ���mm Fa...fty Status: (Please ebeck one of the following] { All monitoring data and sampling frequencies meet permit requirements Compliant i. All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant If the facility is noncompliant,please comment on corrective actions being taken in respect to equipment,operation,maintenance,etc., and a time table for improvements to be made. "1 certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance III with a system designed to assure that qualified Pe. �°ee q personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I sin aware that there are significant penalties for submitting false information,including the pos ' ility of fines and imprisonment for knowing violations." violations."" t or typ y e) rm ze-s3 ��or mmuttee•• Date Pertnittele Address rr ,/ Phone Number Permit Exp. Date Sa v<� SFr l Qd. �n N RC '�87� (ff2-.K) 6 7 717-7 PARAMETER CODES 00010 Temperature 00556 Oil&Grease 00951 Total Fluoride 01067 Nickel - 5001 Total 00076 Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver Residual 00080 Color(Pt-Co) 00610 Ammonia Nitrogen 01092 Zinc Chlorine 00082 Color(ADMq 00625 Total Kjeldhal 01027 Cadmium 01105 Aluminum - - Nitrogen.. . - _ 00095 Conductivity 00630 Nitrates/Nitrites 01032 Hexavalem Chromium 01147 Total Selenium 71880 Formaldehyde 00300 Dissolved Oxygen 01034 Chromium 31616 Fecal Coliform 71900 Mercury 00310 BODs 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene 00340 COD 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper 34481 Toluene 00530 Total Suspended 00927 Total Magnesium 38260 MBAS Residue 00929 Total Sodium 01045 Iron 39516 PCBs 00545 Settleable Matter 00940. Total Chloride 01051 Lead 50050 Flow Parameter Code assistance may obtained by calling the Water Quality Compliance Gmup at(919)733-5083,extension 581 or 534. The monthly average for fecal colifonn is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. ff�� y 'ORC must visit facility and document visitation of facdiGty V1r tied per 15A NCAC 8A.0202(b)(5)(B). •• If signed by other than the pemunce,delegatibti7�OsiiWAir'i luiSDfiY#;lbust be on file with the state per 15A NCAC 2B.0506(b) (2)(D). BASF Corporation BASF June 14, 1999 Central Files NC Department of EHNR Division of Environmental Management Post Office Box 29535 Raleigh, North Carolina 27626-0535 Dear Sir: REFERENCE: NPDES Permit No. NC0000299 Quarterly Monitoring Report May 1999 Attached are the results of the 2nd Quarter Priority Pollutant Analyses for the BASF, Enka site. Sincerely, A,- e Ray(Ackerman Environmental Manager Attachment r a5 Sand Hill Road,P.O.Box 669,Enka,North Carolina 28728-0669 (826)667-7110 n <1 QUARTERLY EFFLUENT MONITORING REPORT June 14, 1999 FACILITY NAME: BASF Fibers Enka Plant NPDES PERMIT NO: NC 00002DO lip Acrylonitdle 1.41 < 2 < 0.008 Carbon Tetrachloride 0.22 < 1 < 0.004 1,2,4Trichlorobenzene 0.81 1,2-Dichloroethene 1.23 < 1 < 0.004 Hexachloroethane 0.32 - < 10 < 0.039 1,1,2-Tdchloroethane 0.32 < 1 < 0.004 Chloroform 0.27 < 1 < 0.004 1,2-Dichlorobenzene 0.95 < 10 < 0.039 1,4-Dichlorobenzene 0.16 < 10 < 0.039 1,2-trans-Dichlaroeth lene 0.32 < 1 < 0.004 1,2-Dichloropropane 1.34 < 1 < 0.004 2,4Dimethylphenol 0.21 < 10 < 0,039 2,6-Dinitrotoluene 3.74 < 10 < 0,039 Fluoranthene 0.40 < 10 < 0.039 Methyl Chloride 1.11 < 1 < 0.004 Naphthalene 0.016 < 1 < 0.004 2-Nitrophenol 0.40 < 10 < 0.039 2,4-Dinitro henol 0.72 < 52 < 0.201 Bis 2-eth the I)phthalate 1.63 12 O.m ft,2 Dimethyl phthalate 0.27 < 10 < 0.039 Benzo a)pyrene 0.016 < 10 < 0.039 Benzo(k)fluoranthene 0.016 < 10 < 0.039 Acenapthylene 0.016 < 10 < 0.039 Fluorene 0.015 < 10 < 0.039 Pyrene 0.016 < 10 < 0.039 Toluene 0.47 < 1 < 0,004 Vinyl Chloride 1.57 < 1 < 0,004 Total Copper 19.7 < 5 0.019 Total Nickel 13.81 < 50 < 0.193 Total Cyanide 0.78 < 2 < 0.008 11 Note: All samples are grab samples taken on May 18th,by Glenn Howell;the flow for that day was 0.464MGD. I certify that this report is accurate and complete to the beat of my knowledge. Raym&nd L.Ackerman Operator in Responsible Charge n Pace Analytical Services,Inc. 54 Ravenscrolt Drive Pace 4nalytocal Asheville,NO 28801 Tel:828-254-7176 Fax:828-252-4618 DATE: 06/04/99 PAGE: 1 BASF Corporation Pace Project Amber; 935705 Send Nill Road Client Project ID: Quarterly Pollutant Analysis Enka, INC 28728 Attn: Mr. Ray Ackerman Phone: 0041667-7277 Solid results are reported on a Met weight basis Pace Semple No: 93260214 Date Collected: 05/18/99 Matrix: Meter Client Sari ID: 001 WTFALL Date Received: 05/18/99 Parameters Results Units PRL Analyzed Analyst CAB# Footnotes ................................. .......... ......... .......... ........ ..... .......... .......... Natal. ICP Metals, trace-leveI Method: EPA 200.7 Prep Method: EPA 301D Chromiun ND ca l 0.005 05/21/99 KEK 7440-47-3 Copper ND ag/l 0.005 05/21/99 KEK 7440-50-8 Lead ND mg/l 0.01 05/21/99 KEK 7439-92-1 Nickel ND ire/1 0.005 05/21/99 KEK 7440-02-0 Data Digested 05/19/99 Net Chemistry Cyanide, Total, Water Method: EPA 335.4 Prep Method: EPA 335.4 Cyanide ND me/l 0.002 05/27/99 NNB 57-12-5 Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 Nitrogen, Kjeldahl, Total 3.2 all 0.1 05/27/99 We Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen, NO2 plus NO3 9.4 mg/l 5 05/28/99 TRW 7 Phosphorus, Total Method: EPA 365.2 Prep Method: EPA 365.2 Phosphorus 3.6 sg/t 0.1 05/21/99 MPS 7723-14-0 Nitrogen, Total Method: Standard Methods Prep Method: Nitrogen 13 mg/t 1 06/01/99 TRW 7727-37-9 Laboratory Certification IDS I aboro ory Certficaton IDS NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services,Inc. 54 Ravenscr0lt Drive Pace Analytical Asheville,NC 28801 —— Ter.828-254-7176 Fax 828-252-4618 DATE: 06/04/99 PAGE: 2 Pace Project Number: 035705 client Project ID: Quarterly Pollutant Analysis PARAMETER FOOTNOtES NO Not Detected INC Not Calculable PRL Pace Reporting Limit L11 All QC requirements were not met. Acceptable m othod performance based upon ream thing batch QC. Laboratory G nlflcafon IDs I aborator,Certification IDs NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 INC Drinking Water 337712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services,Inc. n n Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytocal Minneapolis,MN 55414 Tel:612-617-6400 DATE: 06/03ga9612-617-6444 PAGE: 1 BASF CORPORATION Pace Project Nuiber: 1014585 Send Hill Road Client Project To: 5705 Enka, NC 28728 Attn: Mr. Rey Ackerman Solid results are reported on a Met xeight basis Pace Semple No: 101276897 Date Collected: 05/18/99 Matrix: Meter Client Senile to: 001 OUTFALL Date Received: 05/19/99 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes - -------------------------------- ---------- --------- ---------- -------- ----- ---------- ---------- GC/MS Volatiles 8260 Low Level H2O Method: EPA 8260 Prep Method: EPA 8260 Methyt Chloride ND ug/t 1 05/26/99 74-87-3 Vinyl Chloride ND ug/t 1 05/26/99 75-01-4 Chloroethane ND ug/1 1 05/26/99 75-00-3 Methylene Chloride NO Wt. 1 05/26/99 75-09-2 1,1-Dichloroethytene ND ug/t 1 05/26/99 75-35-4 1,2-trans-DichLor0elhylene ND ug/t 1 05/26/99 156-60-5 1,1-Dichloroethane ND ug/t 1 05/26/99 75-34-3 Chloroform ND ug/l 1 05/26/99 67-66-3 1,1,1-Trichloroethane ND ug/l 1 05/26/99 71-55-6 carbon Tetrechlori de ND ug/l 1 05/26/99 56-23-5 Benzene ND ug/l 1 05/26/99 71-43-2 1,2-Dichloroethene ND ug/l 1 05/26/99 107-06-2 Trichloroethylene ND ug/l 1 05/26/99 79-01-6 1,2-Djchloropropane ND ug/l 1 05/26/99 78-87-5 Toluene ND ug/l 1 05/26/99 108-88-3 1,3-Dichloropropylene ND ug/l 1 05/26/99 10061-01-5 1,1,2-Trichloroethane ND ug/t 1 05/26/99 79-OD-5 Tetrechlcroethylene ND ug/t 1 05/26/99 127-18-4 Chlorobenzene ND ug/1 1 05/26/99 108-90-7 Ethylbenzene ND ug/L 1 05/26/99 IOD-41-4 1,3-Dichlorobenzene ND ug/l 1 05/26/99 541-73-1 1,4-Dichlorobenzene ND ug/l 1 05/26/99 106-46-7 1,2-Dichlorobenzene No ug/t 1 05/26/99 95-50-1 - 1,2,4-Trichlorobenzene No ug/t 1 05/26/99 120-82-1 Naphthalene ND ug/t 1 05/26/99 91-20-3 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc n Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax.612-617-6444 DATE: 06/03/99 PAGE: 2 Pace Project Nuclear: 1014585 Client Project to: 5705 Pace SaspLe No: 101276897 Date Collected: 05/18/99 Matrix: Water Client Semple to: Opt OUTFALL Date Received: 05/19/99 Peremeters Results Units PAL Analyzed Analyst CAS# Footnotes ................................. .......... ......... .......... ........ ..... .......... .......... AcrylanitriLe NO ug/t 10 05/26/99 107-13-1 Oibramofluoromethane (S) 115 % 05/26/99 1868-53-7 toluene-d8 (S) 123 % 05/26/99 2037-26-5 4-Broneflucrobenzene (S) 112 % 05/26/99 460-00-4 1,2-Dichtoroethane-d4 (S) 112 % 05/26/99 17060-07-0 GC/MS Semivolati Les SemivoLatiLe Organics Method: EPA 8270 Prep Method: EPA 3520 Phenol No ug/L 10 05/27/99 LAN 108-95-2 2-ChlorophenoL ND u9/L 10 05/27/99 LAM 95-57-8 1,3-Dichlorobenzene ND u9/1. 10 05/27/99 LAN 541-73-1 1,4-Dichtorobenzene ND ug/L 10 05/27/99 LAN 106-46-7 1,2-Dichlarobenzene ND ug/t 10 05/27/99 LAN 95-50-1 2-MethylphenoL ND ug/L 10 05/27/99 LAN 95-48-7 Nitrobenzene ND ug/t 10 05/27/99 LAN 98-95-3 2-Nitrophenol ND ug/t 10 05/27/99 LAN 88-75-5 2,4-Di methylphenoL NO ug/1 10 05/27/99 LAM 105-67-9 2,4-Dichlorophenol NO ug/L 10 05/27/99 LAN 120-83-2 1,2,4-Trichlarobenzene NO ug/t 10 05/27/99 LAN 120-82-1 Naphthalene NO ug/t 10 05/27/99 LAN 91-20-3 Nexachlorobutediene No ug/l 10 05/27/99 LAM 87-68-3 DimethyLphthalate RD ug/1 10 05/27/99 LAN 131-11-3 2,6-Dinitrotoluene ND ug/1 10 05/27/99 LAM 606-20-2 Acenaphthylene ND ug/L 10 05/27/99 LAN 83-32-9 2,4-Dinitrophenol ND ug/l 51 05/27/99 LAN 51-28-5 4-Nitrophenol ND ug/L 51 05/27/99 LAN 100-02-7 2,4-DfnitrotoLuece ND ug/L 10 05/27/99 LAM 121-14.2 DiethyLphthaLate ND ug/L 10 05/27/99 LAM 84-66-2 FLuorene ND ug/L 10 05/27/99 LAM 86-73-7 4,6-Dinitro-o-cresol ND ug/t 51 05/27/99 LAM 534-52-1 MexechLorobenzene ND ug/L 10 05/27/99 LAM 118-74-1 Phenenthrene ND ug/L 10 05/27/99 LAN 85-01-8 Anthracene ND ug/l 10 05/27/99 LAM 120-12-7 Di-n-butyLphthalate 1.7 ug/L 10 05/27/99 LAM 84-74-2 1 FLuoranthene ND ug/L 10 OS/27/99 LAM 206-44-0 Pyrene ND ug/L 10 05/27/99 LAM 129-00-0 Senzo(a)anthracene ND ug/L to 05/27/99 LAM 56-55-3 Chrysene ND ug/L 10 05/27/99 LAN 218-01-9 b1s(2-EthylhexyL)phthalete 12 ua/L 10 05/27/99 LAN 117-81-7 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except to full, without the written consent of Pace Analytical Services,Inc. Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 ' Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax 612-617-6444 DATE: 06/03/99 PAGE: 3 Pace Project Number: 1014585 Client Project ID: 5705 Pace Sasple No: 101276897 pate collected: 05/18/99 Matrix: Water client Saaple t0: 001 WTFALL Date Received: 05/19/99 Parameters - Results Units PRL Analyzed Analyst CASH Footrxltes --------------------------------- ---------- --------- ------'--- -------- ----- ......... ---------- 3,4-Benzofluorenthene ND uB/l 10 05/27/99 LAN 205-99-2 2 eenzo(k)fluoranthene ND u5/l 10 05/27/99 LAN 207-08-9 2 eenzo(a)pyrene ND u5/l 10 05/27/99 LAN 50-32-8 Hexachloroethane ND u5/l 10 05/27/99 LAN 67-72-1 Nitrobenzene-d5 (S) 105 % 05/27/99 LAN 4165-60-0 2-Fluorobiphenyl (S) 634 X 05/27/99 LAN 321-60-8 3 TerphenyL-d14 (S) 529 % 05/27/99 LAN 1718-51-0 3 Phenol-d6 (S) 27 % 05/27/99 LAN 13127-88-3 3 2-Fluorophenot (S) 102 it 05/27/99 LAN 367-12-4 2,4,6-Tribromophemwl (a) 410 % 05/27/99 LAN 118-79-6 3,4,5 Date Extracted 05/25/99 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the whiten consent of Pace Anayfical Services,Inc. Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 ' Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax 612-617-6444 DATE: 06/03/99 PAGE: 4 Pace Project Number: 1014585 Client Project to: 5705 Pace senate No: 101276905 Date Collected: 05/18/99 Matrix: water Client Senate 10: TRAVEL BLK Date Recei Ved: 05/19/99 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes ................................. .......... ......... .......... ........ ..... .......... .......... GC/MS Volatiles 8260 Lou Level M20 Method: EPA 826D Prep Method: EPA 826D Methyl Chloride ND ug/L 1 05/26/99 74-87-3 Vinyl Chloride ND ug/t 1 05/26/99 75-01-4 Ch Loroethane ND ug/( 1 05/26/99 75-00-3 Methylene Chloride No ug/L 1 05/26/99 75-09-2 1,1-DichLoroethylene ND ug/L 1 05/26/99 75-35-4 1,2-trans-DichLoroethytene ND ug/L 1 05/26/99 156-60-5 1,1-Dich Loroethene ND ug/t 1 05/26/99 75-34-3 Chloroform ND ug/L 1 05/26/99 67-66-3 1,1,1-Trichloroethane ND ug/t 1 05/26/99 71-55-6 Carbon Tetrachloride ND ug/L 1 05/26/99 56-23-5 Benzene ND ug/L 1 05/26/99 71-43-2 1,2-D1chLoroethane ND ug/L 1 05/26/99 107-06-2 Trichloroethyl me NO ug/L 1 05/26/99 79-01-6 1,2-Dich Loropropene ND ug/L 1 05/26/99 78-87-5 Toluene ND ug/L 1 05/26/99 108-88-3 1,3-Dichlorapropylene ND ug/L 1 05/26/99 10061-01-5 1,1,2-Trichloroethane ND ug/L 1 05/26/99 79-00-5 Tetrachloroethy(me ND ug/L 1 05/26/99 127-18-4 Chlorobenzene ND ug/t 1 05/26/99 108-90-7 Ethy Lbenzene ND ug/l 1 05/26/99 10D-41-4 1,3-Dichlorabanzene ND ug/L 1 D5/26/99 541-73-1 1,4-Dichlorobenzene ND ug/1 1 05/26/99 106-46-7 1,2-Dichlorobenzene No ug/L 1 05/26/99 95-50-1 1,2,4-Trichlorobenzene ND ug/L 1 05/26/99 120-82-1 Naphthalene ND ug/L 1 05/26/99 91-20-3 Acrylonitri Le ND ug/L 10 05/26/99 107-13-1 Dibromofluorosethene (S) 114 % 05/26/99 1868-53-7 Toluene-de (S) 116 % 05/26/99 2037-26-5 4-Bramofluorobenxene (S) 108 % 05/26/99 460-00-4 1,2-Dichloroethane-d4 (S) 111 % 05/26/99 17060-07-0 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. n n Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Paco Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax:612-617-6444 DATE: 06/03/99 PAGE: 5 Pace Project N..be,: 1D14585 Client Project ID: 5705 PARAMETER FOOTNOTES ND Not Detected NC Not Calculable PRL Pace Reporting Limit (a) Surrogate [1) Detected but below the PRL; therefore, result is an estimated concentration (CLP J-Flag). [2I No internal standard response observed for this compound. 133 The surrogate recovery was outside QC acceptance limits due to matrix interference. 143 Internal standard recoveries confrimed by reanalysis. [51 Internal standard recoveries outside of method criteria. Not enough sample for re-extraction to prove matrix effect. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services, Inc. n n Pau Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax:612-617-6444 QUALITY CONTROL DATA DATE: 06/03/99 PAGE: 6 BASF CORPORATION Pace Project Nutter: 10145BS Sand Hill Road Client Project ID: 5705 Enka, NC 28728 Attn: Mr. Ray Ackerman QC Batch 10: 25111 OC Batch Method: EPA 352D Analysis Method: EPA 8270 Analysis Description: Seal Organics Associated Pace Seri 101276897 METHOD BLANK: 101286300 Associated Pace Samples: 101276897 Method Blank Parameter Units Result PRL Footnotes .......... .......... .......... .......... Phenol ug/l ND 10 2-Chlorophenol ug/l ND 10 1,3-Dichlorobenzene ug/t ND 10 1,4-0ichlorobenzene ug/t ND 10 1,2-Dichloroberi ug/l ND 10 2-Methylphenol Wt. NO 10 Nitrobenzene ug/l No 10 2-Nitrophenol ug/1 ND 1D 2,4-Diaethylphenol ug/1 NO 10 2,4-Dichlorophenol ug/l ND 10 1,2,4-Trichlarobenzone ug/l ND 10 Naphthalene ug/l No 10 Hexechlorobutediene ug/l ND 10 Dfeethylphthalate ug/l ND 10 2,6-Dinitrotolume ug/l No 10 Acenephthytene u9i NO 10 2,4-Dinitrophenol ug/1 No 50 4-Nitrophenol ug/l ND 50 2,4-Dinitrat0l uene ug/l No 10 Diethylphthetate ug/l ND 10 Fluorene ug/1 ND 10 4,6-Dinitro-o-cresol ug/t ND 50 Hexachlarobenzene ug/l No 10 Phenenthrene ue/l No 10 Anthracene ug/l ND 10 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. n (� Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Para Analytocal Minneapolis,MN 56414 Tel:612-617-6400 Fax:612-617-6444 DUALITY CONTROL DATA DATE: 06/03/99 PAGE: 7 Pace Project Number: 1014585 Client Project ID: 5705 METHOD BLANK: 101286300 Associated Pace Samples: 101276897 Method Blank Parameter Units Result PRL Footnotes ------------------------------ ---------- ---------- ---------- ---------- Di-n-butylphthalate ug/t ND 10 Fluoranthene ug/t ND 10 Pyrene ug/l ND To Benzo(a)enehracene ug/L ND 10 Chrysene ug/t ND 10 bis(2-Ethylhexyl)phthalate ug/l NO 10 3,4-Senzofluoranthene ug/l ND 10 Benzo(k)fluoranthene ug/l ND 10 Renzo(a)pyrene ug/l ND 10 Nexachloroethene ug/l ND 10 Nitrobenzene-d5 (S) % 86 2-FWorobiphenyl (S) % 97 TerphenyL-d14 (S) % 116 Phenol-d6 (5) % 99 2-Fluorophenol (S) % 110 2,4,6-Tribr.phenol (5) is 123 LABORATORY CONTROL SAMPLE 8 LCSD: 101286318 101286326 Spike Spike LCS Spike LCSD Dup Parameter Units Con.. Result % Re. Result % Rec RPD Footnotes ------------------------------ ----- ---- ------- ---------- ----- ---------- ---I- ----- .......... Phenol ug/t 50 35.24 70.5 41.98 84.0 17 2-Chlorophenol ug/t 50 37.75 75.5 43.39 86.8 14 1,3-Dichtorobenzene ug/l 50 36.97 73.9 43.10 86.2 15 1,4-Dichlorobenzene ug/l 50 36.69 73.4 42.96 85.9 16 1,2-Dichlorobenzem ug/t 50 36.69 73.4 42.85 85.7 15 2-11ethylphernot ug/t 50 39.54 79.1 42.93 85.9 8 Nitrobenzene ug/t 50 38.33 76.7 44.95 89.9 16 2-Nitrophenol ug/t 50 40.48 81.0 48.46 96.9 18 2,4-Dimethylpheoot call. Su 36.98 74.0 17.88 35.8 70 1 2,4-Dichlorophenot ug/1 50 42.76 85.5 48.73 97.5 13 1,2,4-Trichlorobenzene ug/t 50 40.34 80.7 47.25 94.5 16 Naphthalene us/t 50 39.92 79.8 46.24 92.5 15 Rexachlorobutediene ug/t 50 40.44 80.9 47.22 94.4 15 DinethytphthaLate ug/t 50 42.67 $5.3 46.09 92.2 8 2,6-Dinitrotoluene ug/t 50 42.73 85.5 46.52 93.0 8 Acenaphthene ug/t 5D 42.71 85.4 47.02 94.0 10 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax:6*617-6444 QUALITY CONTROL DATA DATE: 06/03/99 PAGE: 8 Pace Project Nurber: 1014585 Client Project IDz $705 LABORATORY CONTROL SAMPLE 8 LCSD: 101286318 101286326 Spike Spike LCS Spike LCSD Dup Parameter Units Conc. Result x Rec Result % Rec RPD Footnotes ........I..................... .......... ....... .......... ..... .......... ..... ..... .......... 2,4-Dinitrophenol ug/l 50 46.06 92.1 52.17 104 12 2 4-Nitrophenol ug/1 50 38.12 76.2 42.19 84.4 10 2,2 2,4-Dinitrotoluene ug/l 50 42.03 84.1 46.14 92.3 9 Viethylphthalete ug/L 50 43.02 86.0 46.64 93.3 8 Fluorene ug/l 50 42.66 85.3 47.25 94.5 To 4,6-Dinitro-o-cresol ug/l 50 47.85 95.7 52.54 105 9 2 Nexachlorobenzene ug/l 50 44.60 89.2 48.15 96.3 8 Phenonthrene ug/l 50 45.11 90.2 48.68 97.4 8 Anthrecene ug/l 50 43.57 87.1 47.78 95.6 9 Di-n-butylphthalate ug/l 50 46.34 92.7 48.21 96.4 4 FLuorenthene ug/l 50 43.29 86.6 46.14 92.3 6 Pyrene ug/l 50 48.63 97.3 49.82 99.6 2 Benzo(e)enthrocene ug/t 50 45.15 90.3 49.46 98.9 9 Chrysene ug/t 50 48.53 97.1 48.44 96.9 0 bis('-Ethylhexyl)phthalate ug/t 50 48.05 96.1 52.74 105 9 3,4-Benzofiuoranthene ug/t 50 41.96 83.9 47.92 95.8 13 Benzo(k)fluoranthene ug/l 50 44.16 66.3 48.68 97.4 10 Senzo(e)pyrene ug/l 50 42.64 85.3 46.77 93.5 9 Nexachloroethane ug/l 50 38.30 76.6 44.17 88.3 14 Nitrobenzene-d5 (S) 81 90 2-Fluorobiphenyl (S) 90 97 Terphenyl-dl4 (S) 96 100 Phenol-d6 (S) 95 105 2-Fluorophenol (S) 102 112 2,4,6-Tribramophenol (S) 121 123 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except In full, without the written consent of Pace Analytical Services,Inc. Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytical Minneapolis,MN 55414 Tel:612-617-6400 Fax:612-617-6444 QUALITY CONTROL DATA DATE: 06/03/99 PAGE: 9 BASF CORPORATION Pace Project Nvnber: 1014585 Sand Fill Road Client Project 1O: 5705 Enka, NC 28728 Attn: Mr. Ray Ackermen OC Batch ID: 25160 GC Batch Method: EPA 8260 Analysis Method: EPA 8260 Analysis Description: 8260 Lou Level H2O Associated Pace Sartples: 101276897 101276905 METHOD BLANK: 101288231 Associated Pace Ronales: 101276897 ID1276905 Method Blank Parameter Units Result PRL Footnotes ------------------------------ ---------- ---------- ---------- ---------- MathyL Worlds ug/L ND 1 Vinyl Chloride ug/L ND 1 Chloroethane ug/L ND 1 Methylene Chloride ug/L NO 1 1,1-Dichloroethylene ug/t NO 1 1,2-trans-DichLoroethylene ug/l ND 1 1,1-Dichloroethane ug/L ND 1 Chloroform ug/L ND 1 1,1,1-Trichloroethane ug/L ND 1 Carbon Tetrachloride ug/l NO i Benzene ug/L ND 1 1,2-DichLorcethane ug/L ND 1 Trichloroethylene ug/L ND 1 1,2-Dich Loropropene ug/L ND 1 Toluene ug/L ND 1 1,3-Dichloropropene u9/1 ND 1 1,1,2-Trich Loroethane u9/1 ND 1 Tetrachloroethylene ug/t ND 1 Chlorobenzene ug/l NO 1 Ethytbenzene ug/l NO 1 1,3-DichLorobenzene ug/t NO 1 1,4-Dichlorobenzene ug/L NO i 1,2-Dichlorobenzene ug/L ND 1 1,2,4-Trich Lorobenzene ug/L ND 1 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Pace Analytoral Minneapolis,MN 55414 Tel:612-617-6400 Fax:612-617-6444 QUALITY CONTROL DATA DATE: 06/03/99 PAGE: 10 Pace Project Number: 1014585 Client Proj act ID: 5705 METHOD BLANK: ID12SB231 Associated Pace 5e110es: 101276897 101276905 Method Blank Parameter Units Result PRL Footnotes .............................. .......... .......... .......... .......... Naphthalene ug/l ND 1 Acrytonitrile ug/t ND 10 Dibromofluoromethene (5) % 113 Toluene-& (S) % 123 4-Bromofluorobenzene (5) % Ito 1,2-Dichloroethane-d4 (S) % 112 LABORATORY CONTROL SAMPLE B LCSD: 101288249 101288256 Spike Spike LCS Spike LCSD Dup Parameter Units Conc. Result % Rae Result % Rae RPD Footnotes ------------------------------ ---------- ------- ---------- ----- ---------- ----- ----- ---------- Methyl Chloride ug/t 5.000 4.101 82.0 4.796 95.9 16 Vinyl Chloride ug/l 5.000 4.124 82.5 4.882 97.6 17 Chtoroethene ug/l 5.000 4.773 95.5 5.724 114 18 Methylene Chloride ug/l 5.000 4.459 89.2 5.227 105 16 1,1-Dichloraethylene ug/l 5.000 3.719 74.4 4.544 90.9 20 1,2-trans-Dichlorcethylene ug/t 5.000 3.684 73.7 4.457 89.1 19 3 1,1-Dichloroethane ug/l 5.000 4.217 84.3 4.931 98.6 16 Chloroform ug/l 5.000 4.285 85.7 5.160 1D3 18 1,1,1-Trfchloroethene u9/1. 5.000 4.221 84.4 5.109 102 19 Carbon Tetrachloride ug/l 5.000 4.038 $0.8 5.003 100 21 Benzene ug/l 5.000 4.061 81.2 4.878 97.6 18 1,2-Dichloroethane ug/l 5.000 4.375 87.5 4.991 99.8 13 Trichtoroethylene ug/l 5.000 3.961 79.2 4.850 97.0 20 1,2-Dichioropropane ug/l 5.000 4.184 83.7 4.932 98.6 16 Toluene ug/l 5.000 4.D88 81.8 4.904 98.1 18 1,3-Dichtorepropylene ug/l 5.000 4.004 80.1 4.810 96.2 18 1,1,2-Trichloroethane ug/i 5.000 5.144 103 6.145 123 18 Tetrachlorcethylem ug/l 5.000 4.156 83.1 4.903 98.1 17 Chlorobenzene us/1 5.000 4.148 83.0 4.937 98.7 /7 Ethylbenzene u9/1. 5.000 4.192 83.8 5.079 102 20 1,3-Dfchlorobenzme ug/l 5.000 4.156 83.1 5.003 100 18 1,4-Oichlarobenzene ug/l. 5.000 4.033 80.7 4.912 98.2 20 1,2-Dichtorobenzene ug/l 5.000 4.082 81.6 4.904 98.1 18 1,2,4-Trichlorobenzene ug/l 5.000 3.036 60.7 3.885. 77.7 25 3 Naphthalene ug/l 5.000 2.806 56.1 3.745 74.9 29 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. ; RECEIVED JUN 16 1999 CENTRAL FILES Pace Analytical Services,Inc. 1700 Elm Street-Suite 200 Para Analytical MlnneapDIIS,MN 55414 Tel:612.617-6400 Fax:612-617-6444 QUALITY CONTROL DATA DATE: 06/03/99 PAGE: 11 Pace Project Number: 1014585 Client Project ID: 5705 LABORATORY CONTROL SAMPLE 8 LCSD: 101288249 101288256 Spike Spike LCS Spike LCSD Dup Parameter Units Cont. Result % Roe Result It See RPD Footnotes -------------------_ ----------____------ .-..... ----. ---- ----- --........ ..... ----- _____.-.-- AcrytoniSrile ug/t 25 43.06 172 49.36 197 14 Dibr one,Fluor one there (5) 1% 113 Toluene-d8 (S) 120 120 4-Broroftuorobenxene (S) 111 110 1,2-Dichloroethane-d4 (S) 108 109 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except In full, without the written consent of Pecs Analytical Services,Inc. RECEIVED JUN 16 1999 CENTRAL FILES i Pace Analytical Services,Inc. A 1700 Elm Street-Suite 200 A Pace �ytical Minneapolis,MN 55414 Tel:612-617-6400 Fax:612-617-6444 DATE: 06/03/99 PAGE: 12 Pace Project Number: 1014585 Client Project ID: 5705 DUALITY CONTROL DATA PARAMETER FOOTNOTES Consistent with EPA guidelines unrounded concentrations are displayed and have been used to calculate % Rec and RPD values. ND Not Detected NC Not Calculable PRL Pace Reporting Limit RPD Relative Percent Difference (a) Surrogate [1) The surrogate and/or spike recovery was outside acceptance limits. [2) Detected but below the PRL; therefore, result is an estimated concentration (CLP J-Fleg). [31 Spiked sample recovery is not within control limits. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except In full, without the written consent of Pace Analytical Services,Inc. t RECEIVED JUN 16 1999 CENTRAL FILES r NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY m� ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION - NCDENR ,; March 15, 1999 fl ; ' 2dA DAME B I{ NTJR GOVERNOR � � Mr. Jack A. Dellinger, PhD General Manager . , BASF Corporation Sand Hill Road wwYN¢iipoeV„ Enka, North Carolina 28728 9E RETARY I Subject : Performance Audit Inspection ( Inspection Rating "B-Minus" UWastewater Treatment Program I,FPE'YDIRe� R BASF Corporation NPDES Permit Number NC0000299 Buncombe County, North Carolina Dear Mr. Dellinger: \�f1'— fr The Performance Audit Inspection (PAI) that Gary Francies and I conducted on February 18, 1999, of BASF' s N wastewater treatment program resulted in an overall rating of )� B-Minus relative to the evaluation of sampling, flow measurement, and laboratory procedures. Regulatory and 1 methodology violations were..identified in the laboratory ( '') portion of the inspection which basically centered around handling of chlorinated samples for ammonia and fecal coliform analysis. Additionally, documentation of drying times for the total suspended residue analysis together with BCD seed correction and dilution problems need to be addressed. Comparison of results of split sample analysis between the BASF laboratory and the NCDENR Water Quality ' laboratory show concerns which need to be further evaluated. The results of this PAI should not be interpreted to question compliance with terms and conditions contained in -,r- the NPDES permit. Sample analysis showed the discharge to be meeting effluent limitations and the evaluation of the wastewater treatment facility showed proper operation and control. The high total suspended residue concentration tentatively attributed to the presence of finishing oils in -0�1i . the wastewater stream is of concern as it approached the ' lgl- daily maximum effluent limitation. The source of the high total suspended residue concentration should be located and addressed. r' 1 'y'.9k:'ml Y INTdCNANO¢BVILO NOBB WOOD FIN PIP..,pBN¢VILL0.NC 1880T 2414 'T'1L' PNONA 82828/ 8208 FAX 828.251 E482 AN EQUAL OPPORTUNITY/AFPI RM/SIVB ACTION EMPLOYER 50%RECYCLED/I 0%P09T CONEU MKR PAPER .4dL. Euyll a' �3�IiE�ia C"9 � Page 2 Mr. Dellinger j_ A copy of the report is attached for your review. If you have questions regarding this report, please do not hesitate to contact Mr. Francies or me at (828) 251-6208 !' Y uo tr ly G A Environmental Chemist Enclosure cc: Melinda Greene, EPA Forrest R. Westall Gary Francies ! El El i ME _ rE o 0 0 -i � ; i / \ . f > ) tif ; El El ; \ \ \ > : ; ! ! ! 7 EE c � | Lii, l , § _ � � ) \ i '/ 1Nil! . . . , , .i \ ; § LL AL jc \ . § ` ! � � �� /) , [ § § • � ! � ) | ! ; , ! . I J ! ) } !_ ) l . . ; . d \ji , \ � : ! , ! ) } ) ! / ; \ \ } • : � ! , � , . �7T7= = : = = e « = = e . A United States nmental Protection Agency Form Approved W-D.-n, D.C.20460 OMB No. 2040-0003 CPA NPDES Compliance Inspection Report Approval Expires 7-31-85 Section A:National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Far,Type 1 IN 1 215 1 3 1 NC0000299 11 12 99/02/18 17 18 Lq j 19 $ 20[Zj uu a Remarks u u II .-I I I I I I I I I I I I I I I I I Reserved Facility Evaluation Rating BI CA Reserved 67 69 70 In 71 on 72u 73 74 75 LLL-LLJ 80 Section B:Facility Date Name and Location of Facility Inspected. Entry Time Permit Effective Date BASF CORPORATION 0830 HRS 90/10/01 US.HWY 19/23 & NC 112 ENKA, NC, BUNCOMBE COUNTY Exit Time/Date Permit Expiration Date 1530 HRS 95/09/30 Name(s)of On-Site Representative(sT/Title(s) Phone N.B) RAY C. ACKERMAN, ORC (828) 667-7277 MANAGER, ENVIRONMENTAUSAFETY/QUALITY Name,Address of Responsible Official Title JACK A. DELLINGER GENERAL MANAGER BASF CORPORATION E Congaed (828) 667-7110 NONKA, N.C. 28728 Phone No. Section C:Areas Evaluated During Inspection CODESv S-Satisfactory M-Marginal U-Unsatisfactory N-Not evaluatedsNot applicable S Permit S Flow Measurement L4S Pretreatment $ Operations &Maintenance S Records/Repoas $ Laboratory Compliance Schedules $ Sludge Disposal S Facility Site Review S Effluent/Receiving Were. Self-Monitoring Program Other: Section D:Summary of Findings/Commests (Anach additional sheets it necessary) EFFLUENT DATA (COMPOSITE) PERMIT LIMITS (MO AVE/WEEKLY AVE) FLOW — 0.632 MGD 1.25 MGD BOD,5-DAY — 137 #/DAY(26 MG/q 136 #/DAY / 291 #/DAY TSS — 527 #/DAY(6 MG/D 209 #/DAY / 565 #/DAY FECAL COLIFORM —<10 /100ML (GRAB) 2001100MU 400/100ML D.O. — 8.9 MG/L @ Il-C NOT LIMITED pH 7.90 6.0 / 9.0 (RANGE) ZINC — NS 3.65 #/DAY/643.5 UCJL - THE W WTP WAS IN FULL OPERATION.WITH ALL UNITS APPEARING IN GOOD WORKING ORDER. ONE OF THE TWO CLARIFIERS (SOUTH CLARIFIER) WAS OUT OF SERVICE FOR ROUTINE CLEANING AND WEIR LEVELING. NO PROBLEMS WERE NOTED.SLUDGE WAS BEING HANDLED VIA THE FRAME FILTER PRESS. WASTING 15 BASED ON THE FM RATIO AND THE VOLATILE SOLIDS(AERATION)WHICH IS MAINTAINED IN THE RANGE OF 1100-1200 MCA. THE FACILITY WAS PRODUCING AN EFFLUENT WHICH WAS EXTREMELY CLOUDY WITH HIGH TSS(THOUGHT DUE TO FINISHING OILS BEING INTRODUCED BY THE MANUFACTURING PROCESS). DISINFECTION 15 BEING PERFORMED BY USE OF A BROMO-CHLORO-DIMETHYDANTOIN TABLET SYSTEM WHICH WAS PLACED IN USE THIS PAST YEAR. THE DISCHARGE WAS IN COMPLIANCE WITH DAILY MAXIMUM PERMIT LIMITS. Names)and Signature(s) o Imp torts) Agency/Offce/Telephone Date MAX L. HANER .-7 DWQ/ARO 828-251-6208 Sig ture of Rev ver Agency/Office Datgy DWQ/ARO 828-251-6208 . . 9 i Regulatory Office Use Only Action Taken ' Date Compliance Status Noncompliance Action Taken 7; Compliance PERFORMANCE AUDIT INSPECTION WASTEWATER TREATMENT FACILITY (NC0000299 ) BASF CORPORATION ENKA, NORTH CAROLINA FEBRUARY, 1999 INTRODUCTION On Thursday, February 18, 1999, the North Carolina Division of Water Quality conducted an on-site inspection of BASF' s wastewater treatment program including evaluation of the laboratory and sample collection procedures. The Performance Audit Work with the Company' s laboratory was conducted by Gary Francies and Max Haner of the Division' s Asheville Regional Office. Personnel from BASF Fibers were Ray L. Ackerman, Manager, Environmental/Safety/Quality and Operator in Responsible Charge (ORC) of the wastewater treatment facility; Kay Crowder, Maintenance Superintendent and backup operator; Don Canipe & Don Wilkey, electrician; Ross Peebles, laboratory; and Eric Barbour, Site Facilities . The purpose of this inspection was to determine the quality of the self-monitoring program being conducted by BASF Fibers Corporation and assess the reliability of its reported data. The inspection consisted of evaluation of the flow monitoring equipment and data handling, evaluation of sample collection and preservation techniques and evaluation of laboratory and analytical techniques, record keeping and data reporting. procedures. . NPDES-permit number NC0000299 provides for a discharge (001) from the Company' s wastewater treatment facility; two equalization basins (series) ,an aeration basin, dual final clarifiers, achlorine contact chamber, a mixing lagoon, sludge handling and disposal (thickener, conditioner, filter press, BASF landfill as cover) with discharge to Hominy Creek, Class "C" waters in the .French Broad River Basin. . Additionally, . the permit provides for a discharge (002) of non-contact cooling water from a barometric condenser into Hominy Creek via the east ditch on BASF property. BASF Fibers Corporation is conducting the self-monitoring part of this program in accordance with monitoring requirements contained in NPDES Permit Number NC0000299 . Flow measurement, composite sampling and collection of samples is satisfactory. Violations were found, however, with the laboratory methodology which addressed sample preservation (and documentation) for chlorinated samples for ammonia and fecal coliform analysis. Additional violations were noted in documentation of drying,times. for total suspended residue sample analysis and seed correction and dilution practices in the SOD sample analysis. As result, the overall PAI rating for this facility is B-Minus. A PAI rating sheet is attached. Page 2 1999 PAI Report BASF Corporation Wastewater Treatment Facility FINDINGS AND RECOMMENDATIONS Recommendations contained in this section ill appear as regulatory requirements to correct deviations or as suggestions to strengthen the self-monitoring and laboratory program. A. FIELD EVALUATION 1 . - FLOW MEASUREMENT: Flow is measured at the 001 discharge structure in the final mixing lagoon using a 30-inch cipolletti weir with a Miltronic ultrasonic depth probe and Honeywell Recorder. Accuracy of this unit including the integrity of the work is checked weekly, The unit is checked for accuracy during zero flow periods when the level of the final basin is lowered for maintenance. Last calibration by Law Engineering on 1/28/99 . A check of the weir showed it to be plumb, level, and meeting requirements for a properly installed cipolletti weir. Additionally, instantaneous flow measurement at the weir compared with instrumentation recordings showed a difference of approximately 7. 6%, well within the allowable 10% difference . a. RECORDS : Records are maintained in a hardbound notebook by Don Canipe, maintenance (electrician) . Mr Canipe was assisted by Don Wilkey. b. DATA HANDLING: Flow totalizer measurements are handling properly. 2 . SAMPLING PROCEDURES : The effluent composite sampling device for discharge 001 is an ISCO model 371OR unit with refrigeration. The permit requires no monitoring of discharge 002 . a. Effluent 24 hours composite samples are collected proportional to flow with a setting of 125 ml per cycle. Each sampling cycle is approximately 5, 000 gallons . Two separate measurements showed the actual sample aliquot to be . 124 ml and 120 ml. b. Pump and sample tubing last was replaced in October, 1998 . Tubing is checked routinely and replaced as necessary. The. sample strainer was in need of cleaning. Page 3 1999 PAI Report BASF Corporation Wastewater Treatment .Facility C. Records: The volume of each composite sample is I_ measured and recorded. . These records also should include the temperature of each composite sample upon - collection. 3 . FIELD MEASUREMENTS : a. The effluent dissolved oxygen (D.O. ) measurement is measured daily during the time the composite sample is collected for analysis using a D.O. meter and probe. D.O. measurement of the discharge was 8 . 9 mg/l ® 11° C (NCDWQ) . b.. The effluent pH measurement is performed in the laboratory from a grab sample collected from the discharge during sample pickup. The pH was measured at 7.90 s .u. (NCDWQ) . C. The effluent total residual chlorine concentration is measured in the laboratory from a grab sample collected from the discharge during sample pickup. The total residual chlorine was measured at 0 . 11 mg/l i. (NCDWQ) . j. 4 . SAMPLE HANDLING : The composite sample (carboy) was properly handling with the sample being thoroughly mixed prior to transfer to the sample container(s) . 5 . RECORD MAINTENANCE : Preventative maintenance work performed on the system was in accordance with. needs addressed in the weekly computer printout . Calibration records for the dissolved oxygen sensors in the aeration basin should be maintained. Time of operation records for the solids handling system need to be maintained. 6 . OPERATION & MAINTENANCE : O&M is being performed in a satisfactory with interest on preventative. The south clarifier was being cleaned and its weir was being leveled duringthis inspection. Wasting of solids based on F/M ratio and volatile solids in the system (target 1100-1200 mg/1).. _ 7 . PERMIT VERIFICATION: The facility is operating in compliance with terms and conditions contained in the NPDES permit (NC0000299) . The permit accurately reflects the existing wastewater treatment facility and discharge location. _ . ,.... _ . _ . . .. . .. . _ ..... III Page 4 1999 PAI Report BASF Corporation Wastewater Treatment Facility B . LABORATORY EVALUATION 1 . PERSONNELL : All NPDES testing performed at this facility is under supervision of Ray Ackerman. The manager of the laboratory is Jack Dellinger, PhD. - 2 . FACILITIES AND EQUIPMENT : The laboratory is spacious and adequately equipped for testing performed at this location of this faciltiy. The laboratory routinely conducts tests for pH, SOD, Total Suspended Residue, Fecal Coliform, Ammonia, Zinc, Total Residual Chlorine, and Temperature. The BASF laboratory is state certified for the above parameters. Pace Laboratories, Inc. , performs the remaining NPDES analyses including Aquatic Toxicity. A new spectrophotometer has been obtained by BASF since the last inspection for ammonia analysis. 3 . METHODOLOGY : All testing procedures are based upon EPA' s approved methodology or the Laboratory Certification Regulation; 15A NCAC 2H. 0800 . Violations are entered as follows: a. Violation - Sample Preservation Dechlorination of both the ammonia sample or the fecal coliform sample is not documented and therefore considered as not being performed> Requirement: 15A NCAC 2H. 0805 (a) (1) & (7) (M) & (N) requires in part that samples containing chlorine must be dechlorinated at the time of sample collection and treated according to the requirements of the anaklysis to be performed. Upon receipt in the laboratory, _ samples treated for chlorine must be checked and documented to be free of chlorine. b. Violation - Total Suspended Residue The time that the sample is placed in the oven for drying and the time that the sample is taken from the - oven is not being documented. Requirement: 15A NCAC 2H. 0805 (a) (7) & (a) (7) (D) . requires drying times be documented. - Page 5 1999 PAI Report r BASF Corporation Wastewater Treatment Facility C. Violation - BOD The seed correction factor must be in the range of 0. 6 mg/l to 1. 0 mg/l. Records indicate the seed correction factor for this analysis was below thisI range. Requirement: STANDARD METHODS, 18TH Edition, Method 5210B. 4d 2 . d. Violation - BOD �( The dilutions used for seed control have been too low to yield proper D.O. depletion and residual requirements. Requirement: STANDARD METHODS, 18TH Edition, Method 5210B. 5 - requires that seed controls and samples must have at least 2. 0 mg/l D.O. depletion plus a residual D.O. of 1. 0 mg/l. e. Violation - Method Quality Control requirements not being met must be noted on the discharge monitoring report (DMR) . Requirement: 15A NCAC. 2H. 0805 (a) (7) & (a) (7) (D) . . 4 . RECORDS KEEPING : Laboratory record keeping was consistent with good �. laboratory practice. Records were complete and. well detailed. 5 . QUALITY CONTROL : Effluent samples split with the BASF laboratory showed the following comparison: j BASF LABORATORY DWQ LABORATORY BODS 17 . 9 mg/l 26.2 mg/1 , TSS 85 mg/l 102 mg/1 Non-efflesint . sample split only for compadtive purposes FECAL COLT 520/100 ml 270/100 ml _ Page 6 1999 PAI Report BASF Corporation Wastewater Treatment Facility. 6 . DATA HANDLING & REPORTING : A review of discharge monitoring report (dmr) and supporting data for August, October, and November, 1998, showed no data entry or dmr transfer problems . The facility was transcribing data in a satisfactory manner. PAI RATING SCALE Ra in General Description A The facility has no problems with flow monitoring, sampling, analyses or data calculating and reporting procedures. The overall self-monitoring program and the quality and reliability of the data reported to state/federal agencies are excellent. The general operation of the entire facility is also very good. B _ The facility has a few minor problems in one or more areas of flow monitoring, sampling, analyses or data calculating and reporting procedures. Examples include infrequent calibration of flow monitoring equipment, improper refrigeration of samples, slight discrepancies in oven or incubator temperatures and not keeping thorough records. The self-monitoring program is good and the problems have no major impact on data reliability. The overall operation of the facility is very good. C The facility has a major or several minor problems with (_ flow monitoring, sampling, analyses or data calculating and reporting procedures. Examples include malfunctioning flow monitoring equipment, improper sampling site, not dechlorinating fecal coliform samples, unacceptable oxygen depletions and improper seed correction factors in BOD analyses. The problems noted at .the facility cause the reliability of some of the data to be questionable. The general operation of the overall facility is good. D - - There are -major- problems with flow monitoring, sampling analyses or data calculating and reporting procedures . Examples include estimating flow, collecting samples at wrong locations, using improper glassware or equipment, malfunctioning laboratory equipment, poor laboratory techniques, or errors in data calculations . The problems cause the reliability of the self-monitoring data to be highly questionable. The overall operation of the facility is fair. E Severe problems with flow monitoring, sampling, analyses or data calculating and reporting procedures cause the self-monitoring data to be unreliable. Examples include no flow monitoring capabilities, wrong sampling frequencics and procedures, using unacceptable analytical techniques or fabrication of information. The self- monitoring program and the general operation of the facility is poor. _ F U q 99 E a „ 9 � r yax N a ^ w c IL O aZ rt 9 Y - } a z 6 s k a ra u u w m a ❑ ❑ ❑ w a �gp ep w F b� Y • � Q f a O 8 6 00 a H s Z GI ❑ O N K E ' O XO{{{���` ❑ c�r00 a 3 ` rc � 2 e y 6 Cm u e � eY. p M N M V N b r W a O ti N t+l OHi n n � � N S c EaG e 6 C60 �i U I-) WA 4h State of North Carolina Department of Environment �t, 00 and Natural Resources Asheville Regional Office `s � Division of Water Quality NCDENR James B. Hunt, Jr., Governor NORTH CAROLINA DEPARTMENT OF Wayne McDevitt, Secretary ENVIRONMENT AND NI Ri RE OOR`es , WATER QUALITY SECTION March 9, 1998 Mr. Jack A. Dellinger, PhD General Manager BASF Corporation Sand Hill Road Enka, North Carolina 28728 Subject: Performance Audit Inspection Inspection Rating "A-Minus" Wastewater Treatment Program BASF Corporation NPDES Permit Number NC0000299 Buncombe County, North Carolina r Dear Mr. Dellinger: The Performance Audit Inspection (PAI) that Mr. Gary Francies and I conducted on February 19, 1998, of BASF' s wastewater treatment program resulted in an overall rating of A-Minus relative to the evaluation of sampling, flow measurement, and laboratory procedures. A minor violation of the laboratory certification regulations (15A NCAC 2H. 0600) was noted during the inspection.Specifically, the BOD bench worksheets should show the time that each BOD set is removed from the incubator and each worksheet should be initialed by the analyst. A copy of the report is attached for your review. The wastewater treatment facility is considered in full compliance with terms and conditions contained in NPDES Permit Number NC0000299. If you have questions regarding this report, please do not hesitate to contact Mr. Francies or me at (704) 251-6208. Yqurh trul 2 xy, -, L. Haner / i Environmental Chemist Enclosure iIII Naund, ege 1=10 cc: A , EPA Forrest R. Westall Gary Francies 59 WDodtin Place, Asheville, North Carolina 28801 Telephone 704-251-6208 Fax 704-251-6452 An Equal Opportunity Affirmative Action Employer United State^ ironmental Protection Agency Form Approved Washington, D.C.20460 OMB No. 2040-0003 EPA NPDES Compliance Inspection Report Approval Expires 7-31-85 Section A:National Data System Coding Transaction Code NPDES yr/mo/day Inspection Type Inspector Fan Type 1 u 2 3 NC0000299 11 12 98/02/19 17 18 LJ 19 u 20 u u I�I Remarks Reserved Facility Evaluation Rating BI QA Reserved 67' I69 70 1u a ' 71 I KI 72 I KI u I 73 �74 75 �80 I Sectioonn B:Facility Date Name and Location of Facility Inspected Entry Time Permit Effective Date BASF CORPORATION 0850 HOURS 95/12/01 US HWY 19/23 & NC HWY 112 (SAND HILL RD) ENKA, NC (BUNCOMBE COUNTY) Exit Time/Date Permit Expiration Date 1545 HOURS 00/09/30 Name(s)of On-Site Representative(s)/Title(s) Phone No(s) RAY C. ACKERMAN, ORC & MGR OF ENVIRONMENTAL SAFETY & QUALITY (704) 667-7277 KAY CROWDER/DON CANIPE Name,Address of Responsible Official Title DR.JACK A DELLINGER GENERAL MANAGER BASF CORPORATION ENKA, N.C. 28728 Phone No. Contacted (704) 667- 7110 YES Section C:Areas Evaluated During Inspection CODES m S-Satisfactory M-Marginal U-Unsatisfactory N-Not evaluated/Not applicable $ 7�Rup.ftb S Flow Measurement N Pretreatment $ Operations &Maintenance S S Laboratory N Compliance Schedules $ Sludge Disposal $ ew S Effluent(Receiving Waters S Self-Monitoring Program Other: Section D:Summary of Findings/Comments (Attach additional sheets if necessary) EFFLUENT DATA 1 (COMPOSITE) PERMIT LIMITS (MO AVEIWEEKLY AVE) FLOW — 0.434 MGD 1.25 MGD BOD,5-DAY — 32.2 #/DAY(8.9 MG/H 136 #/DAY / 291 #/DAY T55 — 21.7 #/DAY(6 MUL) 209 #/DAY / 565 #/DAY FECAL COLIFORM — 8 /100ML (GRAB) 200/100MU 400/100ML D.O. — 8.65 MG/L®12-C NOT LIMITED AMMONIA — <0.1 MG/L NOT LIMITED PH — 7.45 6.0 / 9.0 (RANGE) ZINC — NS 3.65 #/DAY/643.5 UG/L THE WWTP WAS IN FULL OPERATION.WITH ALL UNITS APPEARING IN GOOD WORKING ORDER., ONE OF THE TWO CLARIFIERS WAS OUT OF SERVICE FOR ROUTINE O&M. NO PROBLEMS WERE NOTED.SLUDGE WAS BEING HANDLED VIA THE FRAME FILTER PRESS. WASTING 15 BASED ON THE F/M RATIO AND THE VOLATILE SOLIDS(AERATION)WHICH 15 MAINTAINED IN THE RANGE OF 1300 -1500 MCA. THE FACILITY WAS PRODUCING AN EFFLUENT IN COMPLIANCE WITH PERMIT CONDITIONS. COMPLIANCE NOTED. Name(,)and Sign" s of I pector(s Agency/Offce/Telephone Date MAX L. HAN DWQ/ARO 704-251-6208 Si o ie r Agency/Office Dale DWQ/ARO 704-251-6208 Regulatory Office Use Only Anion Taken Data Compliance Status D Noncompliance Compliance PERFORMANCE AUDIT INSPECTION WASTEWATER TREATMENT FACILITY (NC0000299) BASF CORPORATION ENKA, NORTH CAROLINA FEBRUARY, 1998 INTRODUCTION On Thursday, February 19 , 1998 , the North Carolina Division of Water Quality conducted an on-site inspection of BASF' s wastewater treatment program including evaluation of the laboratory and sample collection procedures . The Performance Audit Work with the Company' s laboratory was conducted by Gary Francies and Max Haner of the Division' s Asheville Regional Office . Personnel from BASF Fibers were Ray L . Ackerman, Manager, Environmental/Safety/Quality and Operator in Responsible Charge (ORC) of wastewater treatment facility; Kay Crowder, Maintenance Superintendent and backup operator; Don Canipe, Electrician; and Ross Peebles , laboratory. The purpose of this inspection was to determine the quality of the self-monitoring program being conducted by BASF Fibers Corporation and assess the reliability of its reported data . The inspection consisted of evaluation of the flow monitoring equipment and data handling, evaluation of sample collection and preservation techniques, and evaluation of laboratory analytical techniques, record keeping and data reporting procedures . NPDES Permit Number NC0000299 provides for a discharge (001) from the Company' s wastewater treatment facility; two equalization basins (series) , an aeration basin, dual final clarifiers, a chlorine contact chamber (disinfection currently not necessary) , a mixing lagoon, sludge handling and disposal (thickener, conditioner, filter press, BASF landfill as cover) and a discharge (002) of non- contact cooling water from a barometric condenser into Hominy Creek, Class "C" waters in the French Broad River Basin via the east ditch on BASF property. BASF Fibers Corporation is conducting its self-monitoring program in accordance with monitoring requirements contained in NPDES Permit No . NC0000299 . A minor regulatory violation noted in the BOD procedure centered around failure of the analyst to initial the bench worksheet and record the times the samples were removed from the incubator . No other violations were found during this inspection. The overall PAI rating for this facility is "A-Minus" . A PAI', rating sheet is attached. Page 2 1998 PAI Report BASF Corporation Wastewater Treatment Facility FINDINGS AND RECOMMENDATIONS Recommendations contained in this section will appear as REGULATORY REQUIREMENTS to correct deviations or as SUGGESTIONS to strengthen the self-monitoring and laboratory program. A. FIELD EVALUATION 1 . FLOW MEASUREMENT: Flow is measured at the 001 discharge structure in the final mixing lagoon using a 30-inch Cipolletti weir with a Miltronic ultrasonic depth probe and Honeywell Recorder. Accuracy of this unit including the integrity of the weir is checked weekly. The unit is checked for accuracy during zero flow periods when the level of the final basin is lowered maintenance . Lastcalibration by outside firm (Law Engineering) 1/17/96 . - a. RECORDS : Records are maintained in a hardbound notebook by Don Canipe, maintenance (electrician) . b. DATA HANDLING: Flow totalizer measurements are handled properly. 2 . SAMPLING PROCEDURES : The effluent composite sampling device for discharge 001 is an ISCO model 3710R unit with refrigeration. The permit requires no monitoring for discharge 002 . a. Effluent 24 hour composite samples are proportional with setting to collect an aliquot of approximately 125 ml per cycle ; approximately 20 , 000 gallon intervals . Actual measurement of this aliquot was 120 ml . b . SAMPLE EQUIPMENT - Pump and Sample Tubing was replaced three times since the previous PAI inspection (April , 1997) . c . RECORDS : The volume of each composite is measured and recorded for preventative maintenance purposes . n Page 3 1998 PAI Report BASF Corporation Wastewater Treatment Facility 2 . SAMPLING PROCEDURES CONTINUED: c . The temperature of the refrigeration unit is checked regularly by measurement of the composite sample during the time it is collected. Measurement is performed via use of a dissolved oxygen meter with records maintained in laboratory. A thermometer was present in the refrigerator proper and a second thermometer was present in the sample carboy. The temperature of composite sample was 4°C . A previous problem with warm-weather temperature variations in this unit apparently was solved by using a glass carboy. 3 . FIELD MEASUREMENTS : a. The effluent dissolved oxygen (D.O. ) measurement is measured daily during the time the composite sample is collected for analysis with D .O. meter and probe . D .O. measured 8 . 65 mg/l @ 120C (NC DWQ) b. The effluent pH measurement is performed in the laboratory from a grab sample collected from the discharge during the time the composite sample is collected. The pH measured 7 . 45 s .u.@ 13 . 2°C (NC DWQ) 4 . SAMPLE HANDLING: The composite sample (carboy) was properly handled. The sample was thoroughly mixed prior to transfer to the sample container . 5 . RECORD MAINTENANCE : Preventive maintenance work preformed on system in accordance with weekly computer printout . Records of all adjustments and corrections to the sampling or flow measuring equipment are being properly maintained. 6 . OPERATION AND MAINTENANCE : O&M for all units of this facility is satisfactory. The equalization basin and digester were cleaned and repainted since previous PAI inspection. Wasting of solids is based on the F/M ratio and volatile solids in system (target : 1300 to 1400 mg/1) . One of the two clarifiers were down for routine repairs . Page 4 1998 PAI Report BASF Corporation Wastewater Treatment Facility A. 7 . PERMIT VERIFICATION: The facility is operating in compliance with terms and conditions contained in NPDES permit No . NC0000299 . The permit accurately reflects the existing wastewater treatment facility and discharge location (001) . B . LABORATORY EVALUATION 1 . PERSONNEL : All NPDES testing performed at this facility is under supervision of Joann Henderson as Administrative Supervisor and Ray Ackerman, Functional Supervisor . The manager of the laboratory is Jack Dellinger, PhD . 2 . FACILITIES AND EQUIPMENT: The laboratory is spacious and adequately equipped for testing performed at this location for this facility. The laboratory routinely conducts tests for pH, BOD 5 Total Suspended Residue, Fecal Coliform, Ammonia, Zinc, and Temperature . The BASF laboratory is state certified for these parameters . The remaining NPDES analyses including Chronic Toxicity are performed by Pace Laboratories, Inc . (certified commercial laboratory) . Lab equipment appears well maintained. 3 . METHODOLOGY: . All testing procedures are based upon EPA' s approved methodology the Laboratory Certification Regulation; 15A NCAC 2H . 0800 . ' A minor regulatory violation was noted in the procedure for handling bench worksheets during the DOD analysis . (see below) Of the 53 most recent BOD sets, 17 sets failed to show the initials of the laboratory person analyzing the sample and 22 failed to record the time the sample was removed from the incubator . The bench worksheet prepared during the BOD analysis should include a record of the time that the sample was removed from the incubator as well as the initials of the analyst . REGULATORY REQUIREMENT-LABORATORY CERTIFICATION REGULATION 15A NCAC 2H . 0805 (a) (7) (H) Page 5 1998 PAI Report BASF Corporation Wastewater Treatment Facility 4 . RECORDS KEEPING : Laboratory record keeping was consistent with good laboratory practice . Review showed data to appear accurate . 5 . SAMPLE HANDLING AND PRESERVATION: All samples were found to be collected and preserved and in accordance with standard procedures . 6 . QUALITY CONTROL : Samples were split with BASF for comparative analysis showed the following results : BASF Laboratory State Laboratory BOD, * 4 . 7 mg/1 8 . 9 mg/1 TSS * 5 . mg/1 15 mg/1 Ammonia * 0 . 1 mg/1 <0 . 1 mg/1 Fecal 83/100 ml 57/100 ml * Effluent Sample 7 . DATA HANDLING AND REPORTING: A comparison of laboratory bench sheets and contract laboratory reports for the months of March, May, and November, 1997 , were made to the monthly discharge monitoring reports (DMRs) . No problems were found in data transfer. PAI RATING SCALE Ratina General Description A The facility has no problems with flow monitoring, sampling, analyses or data calculating and reporting procedures . The overall self-monitoring program and the quality and reliability of the data reported to state/federal agencies are excellent. The general operation of the entire facility is also very good. B The facility has a few minor problems in one or more areas of flow monitoring, sampling, analyses or data calculating and reporting procedures . Examples include infrequent calibration of flow monitoring equipment, improper refrigeration of samples, slight discrepancies in oven or incubator temperatures and not keeping thorough records . The self-monitoring program is good and the problems have no major impact on data reliability. The overall operation of the facility is very good. C The facility has a major or several minor problems with flow monitoring, sampling, analyses or data calculating and reporting procedures . Examples include malfunctioning flow monitoring equipment, improper sampling site, not dechlorinating fecal coliform samples, unacceptable oxygen depletions and improper seed correction factors in BOD analyses . The problems noted at the facility cause the reliability of some of the data to be questionable. The general operation of the overall facility is good. D There are major problems with flow monitoring, sampling analyses or data calculating and reporting procedures. - Examples include estimating flow, collecting samples at wrong locations, using improper glassware or equipment, malfunctioning laboratory equipment, poor laboratory techniques, or errors in data calculations . The problems cause the reliability of the self-monitoring data to be highly questionable . The overall operation of the facility is fair. E Severe problems with flow monitoring, sampling, analyses or data calculating and reporting procedures cause the self-monitoring data to be unreliable. Examples include no flow monitoring capabilities, wrong sampling frequencics and procedures, using unacceptable analytical techniques or fabrication of information. The self- monitoring program and the general operation of the facility is poor. State of North Carolir� � Department of Environment � � � and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor KRNR Wayne McDevitt, Secretary OLINq DEPARTMENT OF Kerr T. Stevens, Director2 ENVIRONMENT FNG Nftffs _ReE OURCE5 _ _MaP10, 999 ?/ II CLENKA, AIKA n , ORATION ROAD 27928 Subject: NPDES Stormwater Permit Renewal BASF Corporation _ Permit Number NCS000179 -� Buncombe County Dear Permiltee: Your facility is currently covered for stormwater discharge under NPDES Permit NCS000179. This permit expires on November 30, 1999. In order to assure your continued coverage under your permit,you must apply to the Division of Water Quality(DWQ)for renewal of your permit To make this renewal process easier,we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form,supplemental information request,and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplimental information will constitute your application for renewal of your permit. The application form must be completed and returned along with all requested information by June 14, 1999 in order to constitute a timely renewal filing. Recent legislation modified the fee structure for DWQ permits. Renewal fees have been eliminated and annual fees have been changed. The new annual fee for your permit is now$715.00(you will be invoiced later this year for your annual fee.) A copy of the new fee schedule is enclosed in this package. Failure to request renewal by June 14, 1999 may result in a civil assessment of at least$250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to$10,000 per day. If you have any questions regarding the permit renewal procedures please contact Aisha Lau of the Stormwater and General Permits Unit at(919)733-5083,ext.578. Sincerely, - Bradley Bennett,Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Asheville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper E4'. M NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AASHEVILLE REGIONAL OFFICE NCDENR �s March 23, 1999 x �J ME56.HUNTJR 4v+��11 GOVE.NOR Kry "1 239 uWwrn["INao[vvrr11M, MR. RAY ACKERMAN L S[CR[TARY eE BASF CORP — FIBERS DIV SAND HILL ROAD ENKA, NO 28728 E � 'A 1P0.L OWARO, �PE FYIy 6ROR� Dear Mr. Ackerman: rok Your letter dated March 23, 1999 that describes corrective actions for your analytical procedures has been - received and reviewed. The actions taken are acceptable for your North Carolina Wastewater/Groundwater laboratory certification. If a future inspection should reveal that the ` violations cited in the inspection report were not corrected, enforcement actions will be recommended. "^ Thank you again for your cooperation. Contact us at I (828) -251-6208 extension 285 if you have. questions. Sincerely, 60V Gary Francies Laboratory Section do t FYIu F = cc: James W. Meyer "� .1 1 Asheville Regional Office rlp5� mX �ryp ti�3)- INTERCHANUE EUILPIND,[O WOOOVIN PLACE,ASHeVILLD,NC 20RO1-2414 2 aIn - PXON¢82E 2518208 FA%E204616G[2 A✓kM1 + ,y?p = AN EQUAL OPPORTUNTY/AFFIRMATIVE ACTION EMPLOYER-EO%RECYCLED/lO%POST-CONZUMER PAPER State of North Carolina Department of Environment and Natural Resources Division of Water Quality A74,2 - James B.M Hunt, Jr., Governor NCDENR Wayne McDevitt, Secretary Kerr T. Stevens, Director NORTH CIROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 3/31/99 CERTIFIED MAIL RETURN RECEIPT REQUESTED PPy AIKAT BASF CORPORATION SAND HILL ROAD ENKA NC 27828 'NR SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT gSf��E 19 PERMIT NUMBER NCS000179 BASF CORPORATION BUNCOMBE COUNTY Dear Permittee: Payment of the required annual administering and compliance monitoring fee of$450.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105,under the authority of North Carolina General Statutes 143.215.3(a)(1), (is)and(lb). Because this fee was not fully paid within 30 days after being billed,this letter initiates action to revoke the subject permit,pursuant to 15 ncac 2H.0105(b)(2) (k) (4),and G.S. 143-215.1 (b)(3). Effective 60 days from receipt of this notice,subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office P.O.Box 29535 Raleigh, NC 27626.0535 If you are dissatisfied with this decision,you have the right to request an administrative hearing within Thirty(30) days following recipt of this notice,identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes,and filed with the Office of Administrative Hearings,Post Office Drawer 27447, Raleigh, North Carolina,27611-7447. Unless such request for hearing is made or payments received, revocation shall be final and binding. If you have any questions,please contact: Mr. Forrest Westali,Asheville Water Quality Regional Supervisor,(704)251-620B. 'Sincerely, J- ' Kerr T.Stevens cc: Supevisor,Water Quality Permits and Engineering Unit Asheville Regional Office County Health Department P.O.Box 29535,Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50/recycled./10%post-consumer paper BASF Corp to � BASF March 23, 1999 Sy SECTION MAR 2 Mr. James W. Meyer 9a� Laboratory Section Division of Environmental Management EABORAl IONAl IO FIOE North Carolina DEHNR ASHEVIId 4405 Reedy Creek Road .Raleigh, NO 27607-6445 Re: Laboratory Certification Inspection Response Dear Mr. Meyer: In response to your written request dated March 1, 1999, I am Pleased to inform you that all the deviations identified during our laboratory inspection have been corrected. Cited below are the corrections made to the referenced deviations. Sample Preservation DEVIATION: The ammonia samples are not de-chlorinated and the fecal coliform samples and the ammonia samples are not verified to have been de-chlorinated. Corrective Action: Both ammonia and fecal coliform samples are now de-chlorinated when we are chlorinating the WWTP effluent. Documentation is being done to reflect these preservation steps. We have not needed to chlorinate our effluent in several years and omitting these sample preservation steps was just an oversight by our lab technician. TSS DEVIATION: The time in and out of the oven is not being documented. Corrective Action: These times are now being recorded. Santl HIII Road.P.O.Box 669,Enka,North Carolina 28728-0669 (828)667-7110 � n 30D DEVIATION: The seed correction factor is too low. Corrective Action: We have traditionally gotten our seed sample from our lift station with the highest sanitary load. This source is apparently not. of sufficient bacterial strength to produce a quality seed sample. We have ordered "Polyseed BOD Seed Inoculum" from VWR Scientific with which we will prepare our seed samples in the future. This should eliminate this problem. - DEVIATION: The dilutions used to analyze the seed controls have been too low since the last batch of seed has been used. Corrective Action: The correction action above should correct this deviation. DEVIATION: When all method quality control requirements are not met, the reported data are not qualified. Corrective Action: It is our intention to meet all quality control requirements and if I am aware that we have not done so, I will so qualify the data reported on the DMR " I trust that these actions satisfy .the correction of the deviations cited. - Sincerely, Rarj Ackerman - Environmental Manager Report : PE005 Performance Evaluation Report Page : 1 ln 1�5- DMRQA Study Number 018 Date : 31DEC98 Permittee : NC0000299 BASF CORP ENKA PLANT _________________________ _--__--------------------------_----- Conc. V Reported True Acceptance Warning Performance No. A Value Value* Limits Limits Evaluation ------------------------------------------------------------------------------ TRACE METALS IN MICROGRAMS PER LITER: 015-ZINC O1 618 631 563- 709 581- 690 Accept . MISCELLANEOUS ANALYTES: 019-PH-UNITS i O1 8 .59 8 . 60 8 .31- 8 . 92 8 . 38- 8 . 84 Accept. 071-TOTAL CYANIDE (IN MG/L) 01 0 . 158 0 . 140 0 . 089-0 .184 0 .101-0 .172 Accept. 072-NON-FILTERABLE RESIDUE (IN MG/L) 01 32 . 2 64 .0 12 .4- 80 .7 20 .9- 72 .1 Accept . 097-TOTAL PHENOLICS (IN MG/L) O1 0. 066 0 . 0668 0 . 0261-0 .108 0 . 0367-0 . 097 Accept . 098-TOTAL RESIDUAL CHLORINE (IN MG/L) O1 1 . 04 0 . 930 -0 . 811- 1.32 0 . 878- 1 .25 Accept . NUTRIENTS IN MILLIGRAMS PER LITER: 031-AMMONIA-NITROGEN O1 4 . 85 4 . 80 3 .89- 5 .84 4 . 13- 5 .6 Accept. 032-NITRATE-NITROGEN O1 11. 7 12 . 0 10�.1- 13 .9 10 . 6- 13 .4 Accept . 034-KJELDAHL-NITROGEN 02 6 . 00 5 .40 4 . 02- 6 .79 4 .35- 6 .45 Accept . 035-TOTAL PHOSPHORUS 02 3 . 99 4 . 00 3 .3- 4 . 68 3 .47- 4 .52 Accept . DEMANDS IN MILLIGRAMS PER LITER: 038-5-DAY BOD O1 40 . 8 37 . 6 17 . 7- 57 .2 22 . 6- 52 . 2 Accept . CERIODAPHNIA CHRONIC DATA AS % OF SAMPLE: 766-SURVIVAL, NOEC - MHSF - - O1 025 . 0 25 12 . 5- 50 NA Accept . 767-REPROD. , IC25 - MHSF O1 025 . 8 17. 6 0 .31- 34 . 8 NA Accept . 768-REPROD. , NOEC - MHSF O1 012 .5 12 . 5 6 .25- 25 NA Accept. ********** END OF DATA FOR NC0000299 ********** NOTE: FOR LIMITS AND TRUE VALUES, ASSUME THREE SIGNIFICANT DIGITS . ********** END OF REPORT FOR NC0000299 ********** * Based on gravimetric calculations, or a reference valJSE0 cessary. D.L. Means detection limit . �'O "'ORr NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY NCDENR March 1, 1999 239 MAR - 2 19999� Mr. Ray Ackerman JAM[!9.NVRTJR BASF Corporation - Enka Plant GOVERNOR r EABORATORV SECTION Sand Hill Road ASTIVITTE REG OVAL orrice Enka;n '4 , NC 28728 — -- --- wArdEn,ebpM1TTNM1e SUBJECT: Laboratory Certification Maintenance Inspection SHCIIClMY Dear Mr. Ackerman: "1 A.PpEdfOp XOWMO �� Enclosed is a report for the inspection performed on February 18, 1999 by Mr. Gary W. Francies. Within thirty days, please supply this office Gweena with a written item for item description of how these violations were 1^ , corrected. A response is not required comments or recommendations a unless specifically requested. If the violations cited in the enclosed report =:4 are not corrected, enforcement actions will be recommended. For 1 , i certification maintenance, your laboratory must continue to carry out the r t requirements set forth in 15A NCAC for 2H .0800. 1 r `x S Copies of the checklists completed during the inspection may be I l fy - requested from this office. Thank you for your cooperation during the a inspection. Please contact us at 919-733-3908, if you have questions or 1 need additional information. Sincerely, 1 ! w t x ii=ames . Meyer F e Laboratory Section R ' Enclosure cc: Marilyn O. Deaver Gary W. Francies •��" "` Asheville Regional Office; „, r• ,. J 4adl. M, LABORATORY 4 u¢ SECTION 905 R66DVCR66R ROFO, 1ON,NORTH GP LINA 27607-6445 PXONE99 733-3908 FAX916033 6291 ...E6an t.Jb..Yi.L +icr-w AN EQUAL OPPORTUNITY/APPIRMATVEACi.N EMPLOVBR-SO%RECYCLED/10%POST-CONSUMER PAPER n ON-SITE INSPECTION REPORT LABORATORY NAME: BASF Corp.-Enka Plant ADDRESS: Sand Hill Road Enka, NC 28728 CERTIFICATE* 239 DATE OF INSPECTION: 2/18/99 TYPE OF INSPECTION: Maintenance EVALUATOR(S): Gary Francies LOCAL PERSON(S) CONTACTED: Ray Ackerman, Ross Peebles I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. It, GENERAL COMMENTS: The laboratory is spacious and well equipped. All equipment is well maintained. A new spectrophotometer has been obtained since the last inspection. Records are well kept and most data appeared accurate. Some further quality control procedures need to be implemented. A Fecal Coliform sample was split with the following results: BASF Laboratory State Laboratory 520/100 ml 270/100 ml Effluent samples were split with the following results: BASF Laboratory State Laboratory BOD, mg/I 17.9 26.2 TSS, mg/I 85 102 III. VIOLATIONS, REQUIREMENTS, RECOMMENDATIONS, and COMMENTS: Sample Preservation 1.. VIOLATION: Sample preservation is not properly performed and documented. The ammonia samples are not declorinated. Neither the ammonia nor fecal coliform samples are verified to have been dechlorinated. REQUIREMENT: Samples received for analysis must be verified and documented to have been properly preserved. Because a preservation method for one analytical method may interfere with another one, samples for multiple determinations may need to be split and preserved separately. Sample container identification must be associated with the analytical method(s) used. Each sample container must be checked upon receipt in the laboratory for the effectiveness of any required pH adjustment solutions and the results documented. A two hour limit to chemically preserve samples by pH adjustment is allowed, except for metals samples reported to the Groundwater Section which must be acidified at the time of collection. The temperature of a temperature blank, or of a representative sample, if the second choice does not compromise the integrity of the samples, from each cooler must be recorded upon receipt in the laboratory. Samples are sometimes received above 6(C where transport time is less than two hours from the time of collection. For these samples, temperature at the time of collection must be compared to temperature upon receipt to document a downward trend in temperature. Samples containing chlorine must be dechlorinated at the time of sample collection and treated according to ram, rage 2 the requirements of the analysis to be performed. Upon receipt in the laboratory, samples must be checked and documented to be free of chlorine. A variety of testing kits are considered to be adequate for most chlorine interference checks and a maximum detection limit of 0.2 mg/L is allowed. When samples are received out of compliance, the lab must inform the client and the State of NC in writing. Ref: 15A NCAC 2H .0805(a)(1)and (7)(M) and (N). COMMENTS: Chlorination of the effluent was begun in November 1998. TSS 2.VIOLATION: The time samples are placed in the oven and the time samples are removed are not documented. REQUIREMENT: If each sample is not redried and reweighed, the laboratory may verify that a specific drying time is adequate to dry samples to constant weight. This verification may be performed annually by drying representative samples for a determined time period and verifying that this time period is adequate with additional drying and weighing cycles. This annual check must be documented. Additionally, the times samples are placed in the oven and the times samples are removed from the oven must be recorded for each analysis thereafter. Ref: 15A NCAC 2H .0805(a) (7)and (a) (7) (D). BOD 3.VIOLATION: The seed correction factor is too low. REQUIREMENT: Sufficient seed material must be used to yield a seed correction of 0.6 to 1.0 mg/I. Ref: Standard Methods, 18th Edition -Method 5210 B. 4d 2. COMMENTS: A new batch of seed was obtained in December 1998. Since then, only one set of samples has had an acceptable correction factor. 4. VIOLATION: The dilutions used to analyze the seed controls have been too low since the last batch of seed has been used. The final result of the seed correction factor is not always properly determined. REQUIREMENT: Seed controls and all samples must have a DO usage of at least 2 mg/1 and a residual of at least 1 mg/I in order to be acceptable for use. All dilutions that meet this criteria are averaged to obtain the final result. Ref: Standard Methods, 18th Edition-Method 5210 B 5. COMMENTS: In most cases, neither dilution depletes the required 2.0 mg/I. When one does, both dilutions are still used to calculate the final seed correction factor. Only the acceptable dilution can be used in that case. 5.VIOLATION:When all method quality control requirements are not met,the reported data are not qualified. REQUIREMENT: Whenever any of the method quality control requirements are not met, the data must be qualified on the Discharge Monitoring Report(DMR). The qualifying statement should indicate that all QC requirements were not met. Ref: 15A NCAC 21-1 .0805 (a)(7 and (a) (7)(D). IV. PAPER TRAIL: A review of data was conducted. This consisted of comparing laboratory bench sheets and contract lab reports to DMRs submitted to this Division. Data were reviewed for the W NTP for these months: August, October, and November, 1998. Data were reviewed for the four groundwater monitoring wells for 6113198. No errors were noted. It appears the facility is doing a good job of accurately transcribing data. V. CONCLUSION: This laboratory is doing a good job overall. Correcting the above violations should help to produce quality data and meet certification requirements. Report prepared by: Gary Francies Date: 2124199