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HomeMy WebLinkAboutNCG500150_Regional Office Historical File 1990 to 2016r3LE PAT MCCRORY Governor DONALD R. VAN DER VAART S'ecrekrry S. JAY ZIMMERMAN ENVIRONMENTAL QUALITY Director September 16, 2016 Mr. Michael Baldwin Safety Consultant Kimberly-Clark Berkley Mill 32 Smyth Ave. Henderonsville, NC 28792 SUBJECT: Compliance Evaluation Inspection Berkley Mill Permit No: NCG500150 Henderson County Dear Mr. Baldwin: Enclosed please find a copy of Compliance Evaluation Inspection conducted at Kimberly-Clark's Berkley Mill facility listed below on September 15, 2016. The purpose of the inspection was to assess the facility with regard to best operating practices and the requirements of General Permits for non -contact cooling water. The facility was compliant at the time of the inspection. Your assistance during the inspection and attention to detail with regard to the permit and associated record keeping was greatly appreciated. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 828-296-4500. Sincerely, Timothy Heim, P.E. Environmental Engineer Enclosures cc: MSC 1617-Central Files -Basement Asheville Files \\Wp3dnfp06.eads.neads.net\data\WR\WQ\Henderson\Wastewater\General\NCG50 Non-Contact\Kimberly Clarke (Berkley) NCG500150\KC Berkley Mill CEI 2016.doc State ofNorth Carolina I Environmental Quality I Water Resources 1611 Mail service Center I Raleigh, North Carolina 27699-1611 919 707 9000 ' United States Environmental Protection Agency Form Approved. EPA Washington, D.C.20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCs) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 15 I 3 I NCG500150 I11 12 16/09/14 17 18 [ �j 19 1 G 201 21111111 111111111111111111 1111111 1111111 ii I I �6 Inspection Work Days- Facility Self -Monitoring Evaluation Rating B1 CIA -------Reserved-------- 67 70 71 I I 72 L r, � 73 � I I�74 751 I I I 1 � �80 LJ I I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:0013M 16/09/14 15/10/01 Berkeley Mill• 32 Smyth Ave Exit Time/Date Permit Expiration Date Hendersonville NC 287928503 03:OOPM 16/09/14 20/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Tifle/Phone and Fax Number Contacted C Stephen King,32 Smyth Ave Hendersonville NC 287928503//828-692-9611/8286974150 Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Operations & Maintenance E Records/Reports Self -Monitoring Program Facility Site Review Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Timothy H HeimARO WQ#828496-4665/ o/ a' y`r Signa a of Man ment Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type (Cont.) 1 31 NCG500150 I11 12 16/09/14 17 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Tim Heim of the Asheville Regional Office performed a Compliance Evaluation Inspection on September 15th, 2016. Michael Baldwin (Mill Safety Consultant) assisted with the inspection and with records and sampling results review. The permitted discharge facility appeared well maintained and operated at the time of the inspection, and in compliance with Permit NCG500150. The facility discharges on a very infrequent basis (approximately once per year) during cooling tower cleaning. The permittee reported that the last sampling event did not include TRC due to a miscommunication with the contract lab. This has been corrected for future sampling events. The permittee may consider evaluating reconfiguration of the plumbing of the North and South Cooling Tower drains to connect to the sanitary sewer. This would eliminate the need to discharge via the NPDES permit during cleaning events. Page# Permit: NCG500150 Owner - Facility: Berkeley Mill Inspection Date: 09/14/2016 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? N ❑ ❑ ❑" Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ E ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The facilitv was extremelv well maintained and housekeeDino was excellent at the time of the inspection. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Is the facility as described in the permit? ❑ ❑ ❑. # Are there any special conditions for the permit? ❑ ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Page# 3 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources r Alan W. Klimek, P.E. Director —� Division of Water Quality Y Asheville Regional Office SURFACE WATER PROTECTION February 28, 2007 Mr. Brett Samuels Kimberly-Clark Corporation 32 Smyth Avenue Hendersonville, North Carolina 28792 Dear Mr. Samuels: •S.�•;1"Ft xkrj�`:.•;� f.�'V'c'.fii,•KEs4�4`J.r.W's.�.JW'._l�ia2r- y , ,,F SUBJECT: - Compliance Evaluation Inspection Berkeley Mill Permit No: NCG500150 Henderson County Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on January 22, 2007. Mr. Keith Haynes, Ms. Starr Sitivis and I of the Asheville Regional Office conducted the Compliance Evaluation Inspection. The facility was found to be in Compliance with permit NCG500150. Please refer to the enclosed. inspection report for additional observations and comments. If you or your staff have any questions, please call me at (828) 296-4500. Sincerely, L ry Frost Environmental Engineer Enclosure cc: NPDES Unit Central Files =1 14Cnadicarolina AW111111��jJ 2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623-6748 unneo siates tnvlronmental Protection Agency EPA Washington, D.C. 20460 — Form Approved. OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type . Inspector Fac Type 1 Ijjf 2 15 31 . NCG5007.50 111 121 07/01/22. 117 181 ,-,I 191'g 20LI L! Remarks 211111 1111 11111111 11111111 1111111111111111 I II I II16 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -----------------Reserved----- --- —--- ---- 671 169 70I LJ I 711 1 72 LJ L_ I I74 751 I I I I I Li 731 LJ Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Entry Time/Date Permit Effective Date izFS:ke:Ley M:i.11 01:00 'lad 07/01/22 02/08/01 Exit Time/Date Permit Expiration Date 32 Srnyth Aire Hendersonville NC 28792 62:00 Phi 07/01/22 07/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Offidal/Title/Phone and Fax Number Ste her. Kinq,32 Smyth Ave Hendersonville INC Contacted 28792//704- 69-1-4021./82869741..50 Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ■ Operations & Maintenance 0 Records/Reports Self -Monitoring Program Facility Site Review Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and. Fax Numbers Date Larry Frost ARO G7Q//628-296--4500 E7.t.4658/ Z�Zi/i Keith Haynes l.Ft PRO WQ//828-296-4500/ Starr Silvis ARO WQ//828-296-4500! Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date000, d 4 Roger C Fdwards AR0 WQ%//828-296-4500/ 2 Z p/ 7 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCG500i.50 I11 12I 0 , /U1.I l 117 18I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) This system consists of non -contact cooling water, cooling tower blowdown, condensate and groundwater SUMPS, which are discharged by way of 2 discharge outfalls. Records were in good condition. The plant appears to be well maintained. There was no oil, visually, detected in the outfalls. Page # 2 Permit: NCG500150 Owner - Facility: Berkeley Mill i Date: 01/22/2007 Inspection Type: Compliance Evaluation o PPW. QLJvo to t ( to " do"a"Ce Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ■ Cl ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Page # 3 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500150 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Kimberly-Clark Corporation is hereby authorized to discharge Non -contact Cooling Water, Cooling Tower Blowdown & Condensate from a facility located at Berkeley Mill 32 Smyth Avenue Hendersonville Henderson County to receiving waters designated as Mud Creek in subbasin 04-03-02 of the French Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This Certificate of Coverage shall become effective August 13, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 13, 2012 U-'W�14C for ChqA98 Wakild, Director Di 'lion of Water Quality By Authority of the Environmental Management Commission North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor Mr. C. Stephen King Kimberly-Clark Corporation 32 Smyth Ave Hendersonville, NC 28792-8503 Dear Permittee: Charles Wakild, P.E. Director August 13, 2012 Dee Freeman Secretary Subject: Renewal of coverage / General Permit NCG500000 Berkeley Mill Certificate of Coverage NCG500150 Henderson County The Division is renewing Certificate of Coverage (CoC) NCG500150 to discharge under NPDES General Permit NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October 15, 2007 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Asheville Regional Office prior to anv sale or transfer of the permitted facility_ Reaional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact John Hennessy [919 807-6377 or john.hennessy@ncdenr.gov]. ce •ely, C for Charles W kilcl P cc: ;Asheville Regional Office / Surface Water Protection '' NPDES file -- ---_---- —--------- - - - -- --- ,, 1 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 vVf` Fa 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 807-6300 / FAX 919 807-6489 / Internet: www.ncwaterquality.org An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper_..,. )rthCaro�ria I��tur�ll� � Kimberly-Clark Berkeley Mills " January 23, 2007 n Mr. Charles H Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: NPDES Notice of Renewal Intent Kimberly-Clark Corporation Berkeley Mills Permit No. NCG500000 Certificate of Coverage NCG500150 Dear Mr. Weaver, Attached is the complete NPDES renewal application for General Permit number NCG500000 and Certificate of Coverage number NCG500150 for the Kimberly-Clark Berkeley Mill. Should you have any questions or require additional information,, please contact Brett Samuels, at 828-697-4081. Sincerely, C, C. Stephen King Mill Manager Attachments cc: Brett Samuels - Berkeley Mill Eddie Motsinger — Lexington Mill John Opsteen - Roswell Kimberly-Clark Corporation 32 Smyth Avenue Hendersonville North Carolina 28792-8503 (828) 692-9611 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. ' ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that. the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this Application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person V' Signing: - `S'A�oke� A% ,, A Title: �' S Ma ylay v (Signature of Applicant) North Carolina General Statute 143-215.6 b M provides that: 1—Z3— 0% (Date Signed) Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) - This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617,Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of.3 1 LI.• ! IpI J-AN NCDENR, North Carolina Department:of Environment and Natural Resources Division of Water Quality. Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT. Application for renewal of existing coverage under General Permit NC.G500000 Existing Certificate of Coverage (CoC): NCG500 150 (Please print or type) 1) Mailing address* of facility owner/operator: Company Name Y�, i N"^ 6Cg�( — C (Av- Owner Name 14 � nn ► fly,✓� � l.�lF,r� �r rio �f ��3�-� Street Address 3 Z SPA u Y,Q ugh ve city eIn Smn : Ir State e- ZIP Code Telephone Number 60 9- - of fo I j Fax: $2 b 9 7 — 9! /Sa Email address 8�4m L-ej s' 6 Kew ea m " Address to which all permit correspondence should be mailed 2) Location of facility producing discharge: 3) Facility Name Facility Contact Street Address SNl City i-%��f , �i ��� State A j C. ZIP Code ;?4 7 R Z . County tF pX1Cr. S Telephone Number �m 7 — 4 08 Fax.: B.)L-& 4 9 7 Email address . ►'h utds P, k e-c - carn Description of Discharge: a) Is the discharge directly to the receiving stream? ❑ Yes ❑ No (lf,no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): c) What type of wastewater is discharged? Indicate. which discharge points, if more than one. Non -contact cooling water Oiitfall(s) #: CEO a Z ❑ Boiler Blowdown Outfall (s) #: Page 1 of 3 NCG500000 renewal application Xoling Tower Slowdown XCondensate ❑. Other Outfall (s) #: 00/ Outfall (s) #:` ao / Outfall (s) #:I (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #001: 3J� -0 #002: W i© #003: #004 0 0 C9 X 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine ❑ Biocides ;❑ Corrosion inhibitors ❑ Algaecide ❑ Other ' None 5) If any box in item (4) above [other than None] was .checked; a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWQ /Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention,ponds, settling ponds, etc.)? ❑ Yes, No (If yes, please include design spec66�•{i.e.,'dosign volume; retention time, surface area;`6tc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is:xContinuous-' ❑ Intermittent il Seasonal* i) If the discharge is intermittent, describe when the discharge will, occur: ii) *Check the month(s) the discharge occurs: ❑ Jan El Feb ❑ Mar: ❑ .Apr. ❑ May ❑ Jun ❑ Jul ❑ Aug. ❑ Sept. ❑ Oct.. ❑ Nov. ❑ Dec. b) How many days per week is there a discharge? -% c) Please check the days discharge occurs: X Sat. k Sun. CAMon. XTue. j t Wed. XThu. ,Rf Fri. 8) Receiving stream[s]: a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? If the`site discharges wastewater to a separate storm sewer system (4S), name the -operator of the 4S (e.g. City of Raleigh). I vt Li C V'e-e—L b) Stream Classification: 1:--re5 C: g4-2V Page 2 of 3 AIL NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor November 15, 2006 C.S. King . Kimberly Clark 32 Smyth Ave Hendersonville, NC 28792 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Subject: NPDES Permit NCG500000 renewal Certificate of Coverage (CoC) NCG500150 Berkeley Mills Henderson County Dear Permittee: The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires on July 31, 2007. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration.of the current permit. If you have already mailed,a renewal request, you'may disregard this notice. To satisfy this requirement, the Division must receive a renewal request postmarked no later than February 1, 2007. Failure to request renewal by this date may result in a civil penalty assessment. Larger penalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent well in advance of the due date so that you have adequate time to prepare your application. If any discharge previously covered under NCG500000 will occur after July 31, 2007, the CoC must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other questions], contact me at the telephone number or e-mail address listed below. Sincerely„ Charles H. Weaver, Jr. NPDES Unit cc: Central Files E U L� NPDES File i FERI NOV 1 6 2006 6 -- 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 WATER QUALITY SEiMUCarohna 512 North Salisbury Street, Raleigh, North Carolina 27604 ASHEVII_LE REGIONAL Phone: 919 733-5083, extension 511 / FAX 919 733-0719 / charles.weaver@ncmail.net ;Vatul �jr� L6Ly An. Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Division of Water Quality MEMORANDUM TO: , Bill Mills WATER QUALITY SECTION March 3, 2003 I. FROM : Roy Davis _�l \_Q it l SUBJECT: No Exposure Certification Kimberly-Clark Berkley Mills NCG5001501 Henderson County E 4 • • �f NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES The attached "No Exposure Certification" was submitted by Kimberly- Clark to the Asheville Regional Office on February 13, 2003. On February 18, 2003, I was taken for a tour of the plant grounds by Mr. Rob Marcotte, Environmental Coordinator, for the Berkley Mills. An exceptional jobhas been done at the Berkley -Mills in preventing the contamination of storm water. I saw no opportunity for storm water to contact raw materials, finished products or waste materials." -The Company is to be commended for an outstanding effort. Enclosure xc: Rob Marcotte NCG5001501et.03 59 Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper ®KimberlrL..jrk 10-February-2003 Storm Water Unit Asheville Regional Office 59 Woodfin Place Asheville, NC. 28801-2482 Berkeley Mills On January 08, 2003, I submitted the "No exposure Certification for Exclusion from NPDES Storm Water Permitting, to the Environmental Protectionagency (EPA). I also copied the State of North Carolina at: State of North Carolina DENR Division of Water Quality Raleigh, North Carolina 27699-1617 I have enclosed a letter from the EPA telling me that our site. is under the jurisdiction of the State -of North Carolina. The EPA directed me to send the certification to: NC Environmental Permit Information Center PO box 29583 Raleigh, NC 27620583 When I called the DENR Customer Service Center, I was told to send the "No Exposure Certification" to your office. I have enclosed copies of the documents sent to the DNER in Raleigh. I hope that this will satisfy the requirements of "No Exposure Certification for Exclusion from NPDES Storm Water Permitting. If you have any questions or concerns please call Rob Marcotte, at 828-697-4097.. Michael M. Mitchell Plant Manager L FEB 13 2003 i s._^ ; J�1�2o srq�s C z syrgc naos4°�` U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA) NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) STORM WATER NOTICE OF INTENT CENTER MICHAEL M MITCHELL KIMBERLY CLARK CORPORATION PO BOX 619100 DALLAS, TX 75621-9100 REFERENCE NUMBER: NCRNEA056 Dear Operator: FACILITY LOCATION: KIMBERLY CLARK BERKELEY MILLS 32 SMYTH AVE HENDERSONVILLE, NC 28792 01/23/2003 Thank you for submitting a "No Exposure Certification for Exclusion from NPDES Storm Water Permitting" application for the facility noted above. Upon review of your application, it has been determined that the EPA cannot grant you exclusion from coverage for this facility. The site location on your form is under the jurisdiction of the State of NC, which has been authorized by the EPA to implement the NPDES program. Please re -submit your application to the NPDES permitting authority at: PERMITTING AUTHORITY NC Environmental Permit Information Center PO Box 29583 Raleigh, NC 276260583 Phone:9197331398 Fax: E-Mail: epic@p2pays.org Contact Person: If you have any questions regarding this letter, please contact the Storm Water Notice of Intent Processing Center at (866) 352-7755. If you have other general questions concerning the storm water program, please call the EPA Region 04 contact: Floyd Wellborn, (404) 562-9296. 41 United States Environmental Protection Agency NPDES ; 3510-11 EPA NO EXPOSURE Washington, DC 20460 FORM `'�' CERTIFICATION for Exclusion NPDES Storm Water Permitting Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require permit atitl Discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector General 3f a condition of no exposure. �, r Form iA n proved- ll f LOM ¢ N. 2t14Q-0Z1 h L L JAN 0, 8 2003 U storm water A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent ;xposure to rain, snow, snowmelt, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, ndustrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, oading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is iot required for the following industrial materials and activities: - drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. 'Sealed" means banded or otherwise secured and without operational taps or valves; adequately maintained vehicles used in material handling; and - final products, other than products that would be mobilized in storm water discharges (e.g., rock saft). k No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only, not for individual outtalls. If any industrial acties or materials are or will be exposed to precipitation, the facility is tot eligible for the no exposure exclusion. 3y signing and submitting this No Exposure Certification form, the entity in Section A is certifying that a condition of no exposure exists at its facility or site, ind is obligated to comply with the terms and conditions of 40 CFR 122.26(g). kLL INFORMATION MUST BE PROVIDED ON THIS FORM. )etailed instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and 4. k. Facility Operator Information ,1 1. Name: I n :r A 2 i jEA i LV i IC I L i 9 1 g i is l// i c, 0oz rP , o �1 m/ 11 1011 v1 1 I 12. Phone: 111 712191310 1/ P-i O tO 1 3. Mailing Address: a. Street If'I DI I RII Ib 1 r 1 I f/ I� Iyl 1 I I I I I 1 1 I i I I 1 I I 1 I t I b• City. 11)1,411-ILIAISI I I I j I I I I I I I I I I i I c. State: d. Zip Code: 171 5161 l % I- I Tj / l0 f 0l 3. Facllity/Slw Locatiotn/Information f 1. Facility Name: IK1AM fit6,yILIiYl ICIlA ifi1IPlKI 181�I RI �b�i IY I IMI-ZI LI%1SI I 2. a. Street Address: 1JZ.1 IS 1/r' 7 I rA 46 IA I VI B I I I I I I I I I I I I , It] 1 I I 1 I I I b. City: I IICI]1il�l lfi151dIN11%I1tLIL11 I l l t l l l l l c.County: YIIFINiDi5iR6i0iYl I d. State: err i -, e.Zip Code: Pi ?1761.-1-1 1 1 I I 3. Is the facility located on Indian lands? Yes ❑ No I" 4. Is this a Federal faot'lity? Yes ❑ No 5. a. Latitude: 13 jSf a LZLOJ ' (.VJ' b. Longitude: 1 ?I gJ LL J 6. a. Was the facility or site previously covered under an NPDES storm water permit? Yes ® No ❑ b. If yes, enter NPDES permit number. iV C t'-7 5 06)0 0 7. SIC/Activity Codes: Primary: •I 121 'f 1 -7 Secondary (if applicable): I, 1 1 1 8. Total size of site associated with industrial activity: l J acres. 9. a. Have you paved or roofed over a formerly exposed, pervious area in order to qualify for the no exposure exclusion? Yes ❑ No,0 b. If yes, please indicate approximately how much area was paved or roofed over. Completing this question does not disqualify you for the no exposure exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have an adverse impact on water quality, in which case you could be required to obtain permit coverage. Less than one acre ❑ One to five acres ❑ More than five acres ❑ A Form 3610-11 (10.99) Page 1 of 4 NPDES �, NO EXPOSURE CERTIFICATION for Exclusion from Form Approved FORM ��, OMB No. 2040-0211 EPA NPDES Storm Water Permitting 3510-11 C. Exposure Checklist Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No" in the appropriate box.) If you answer "Yes" to any of these questions (1) through (11), you are not eligible for the no exposure exclusion. Yes No 1. Using, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing Li or cleaning industrial machinery or equipment remain and are exposed to storm water 2. Materials or residuals on the ground or in storm water inlets from spills/leaks 3. Materials or products from past industrial activity 4. Material handling equipment (except adequately maintained vehicles), 5. Materials or products during loading/unloading or transporting activities, 6. Materials or products stored outdoors (except final products Intended ibuoutside use [e.g., new cars] where exposure to storm water does not result in the discharge of pollutants] ` 7. Materials contained In open, deteriorated or leaking storage drums, batrels, tanks, and similar containers Fld 8. Materials or products handled/stored on roads or railways owned or maintained by the djscharger 9. Waste material (except waste in covered, non -leaking containers (e.g., dumpsters]) 10. Application or disposal of process wastewater (unless otherwise permitted) 11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulatedEl[� O.e., under an air quality control permit) and evident in the storm water outflow D. Certification Statement I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an exclusion from NPDES storm water permitting. I certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). 1 understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of storm water from the facility. Additionally, 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Print Name: W111-IGi 841,61 LI I/Y!I iml fl -riC1,4161LIL I I l l I- I I I I I I I I I I Print Title: Signature: Date: lvi. ui iviv i..a EPA Form 3510-11 (10-99) Page 2 of 4 ® KimberlrC k 8-January-2003 4r.. Berkeley Mills Storm Water No Exposure Certification (4203) USEPA 401 M Street, SW Washington, D.C. 20460 Enclosed is the No Exposure Certification for ,Exclusion from NPDES Storm Water Permitting. This Certification is required every five years. .r' If YOU)tave any qu tions or concerns, please contact Rob Marcotte at 828-697-4097. Michael M. Mitche Plant Manager Cc State of North Carolina Department of Environment & Natural Resources Division of Water Quality Raleigh, North, Carolina 27699-1617 AI--L. (`..... G.... 1709n0 OCn9 1-7nA% R01 0911 - - Form Approved United States Environmental Protection Agency OMB No. 2040-Ml1 FNP0) A Washington, DC 20460 FORM `.. EPA NO EXPOSURE CERTIFICATION for Exclusion from 3510-11 , NPDES Storm Water Permitting Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require perdt authorization for its storm water discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector General Pemdt due to the existence of a condition of no exposure. A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent exposure to rain, snow, snowmetl, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: — drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. 'Sealed means banded or otherwise secured and without operational taps or valves; — adequately maintained vehicles used in material handling; and — final products, other than products that would be mob7tzed in storm water discharges (e.g.. rock sell). A No Exposure Certification must be provided for each facility qualifying for the 6d exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only, not for individual outfalis. If any industrial activities or materials are or will be exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form, the entity in Section !► is certifying that a condition of no exposure exists at its facility or site, and is obligated to comply with the terms and conditions of 40 CFR 122.26(g). ALL INFORMATION MUST BE PROVIDED ON THIS FORM. Detailed instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and All. A. Facility Operator Information -r' lvl k7 1. Name. X-riMi Sif'AL M I� Ii. IA i Fi KI ICI0IRIp I0Ij?]A7_jJ l0lI I 12. Phone: �1 71�-1a1310 1/ 1�1�101 3.MailingAWma: a.Street: IP101 IRIti11-I 1611141110101 1 1 1 1 1 1 1v 1 11 I 1 1 I 1 I 1 1 1 b. Qhr ID to 11-1 L1 I S I I I I I I I I I l l l l l l l l c. State: G1 I I d. Zip Code: 171 i$121 / I —1 �1 / ICI ©I B. Facllity/Site Location IMormation A1. Facility NamIne: f M Q. r i L i h ICI.L L4l:RI Kt A A RI Krr// 66 tkib ALIJ L111 S 1 1) 2. a. Street Address. Q III I SA 71 r' I A 1 VI f1 I I I 1 I 1 1 1 1 1 1 1 b.City: �I�11>rL�IIR1510U✓IV1II�ILIfi 11 1 1 1 1 1 1 1 c.County P71�1NID11=lRISl01�'1 1 d. state: ftj C— j a Zip Code: L21 8i 7i q Qj — l I 1 1 I 3. Is the facility located on Indian lands? Yes ❑ No 0 4. Is this a Federal facility? Yes ❑ No 10 ��j�� 5. a. latitude: �SJ C �1J ' fZ. O � b. longitude: (_1$U �' �" 1— 1 - 6. a. Was the facility or site previously covered under an NPDES storm water permit? Yes No ❑ b. tl yes, enter NPDES permit number: IV Cy �000 0 0 7. SIC/Activity Codes: Primary: PI I f-I seer)► Cif applicable): ( 1 I 1 I 8. Total size of site associated with industrial activity: acres 9. a. Have you paved or roofed arer a formerly exposed, pervious area in order to quality for the no exposure exclusion? Yes ;.❑ NoZ1 b. If yes, please indicate approximatey how much area was paved or roofed over. Completing this question does not disgUSIiy you for the no exposure exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have an adverse impact on water quality, in which case you could be required to obtain permit coverage. Less than one acre ❑ One to five acres ❑ More than five acres ❑ Page 1 of 4 EPA Form 3510-11(10-99) '14 Y Form Approved NPDES �, NO EXPOSURE CERTIFICATION for Exclusion from OMB No.2040-0211 FORM 180EPA 3510-11 NPDES Storm Water Permitting C. Exposure Checklist Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No" in the appropriate box.) If you answer "Yes" to any of these questions (1) through (11), you are not eligible for the no exposure exclusion. Yes No 1. Using, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing ❑ or cleaning industrial machinery or equipment remain and are exposed to storm water 2. Materials or residuals on the ground or in storm water inlets from spills/leaks ❑ IVY 3. Materials or products from past industrial activity ❑ 4. Material handling equipment (except adequately maintained vehicles) ❑ LvS 5. Materials or products during loading/unloading or transporting activities ' ❑ 6. Materials or products stored outdoors (except final products intended forautside u'se [e.g., new cars] where ❑ exposure to storm water does not result in the discharge of pollutants) 7. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, and similar containers ❑ d 8. Materials or products handled/stored on roads or railways owned or maintained by the discharger ❑ Lb i- 9. Waste material (except waste in covered, non -leaking containers [e.g., dumpsters]) . ❑ 10. Application or disposal of process wastewater (unless otherwise permitted) ❑ 11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulated ❑ (Le„ under an air quality control permit) and evident in the storm water outflow D. Certification Statement I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an exclusion from NPDES storm water permitting. I certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of storm water from the facility. Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Print Name: Ilr11 IGI }n 414 1=1 Iml iMIS Ti ciA i5j lL i i i i i I I I I I I I I I I__ I Print Title: Signature: Date: I tot I&EILAW I.;A EPA Form 3510-11 (10-99) State of North Carolina . Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Timothy L. Painter Kimberly-Clark Corporation 32 Smyth Avenue Hendersonville, NC 28792 Dear Permittee: �• E3 E,H N F1 July 24, 1997 Subject: Certificate of Coverage No. NCG500150 Renewal of General Permit Berkeley Mills Henderson County In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued putsuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 251-6208. Once discharge from your facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact the NPDES Group at the address below. cc: Central Files IAsheville'Regional Office; NPDES File Facility Assessment Unit Sincerely, A. Preston Howard, Jr., P.E. .�h JUL 1 5 Ipp P.O. Box 29535, Raleigh, North Carolina 27626-0535 (919) 733-5083 FAX (919) 733-0719 p&e@dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper b rATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY. GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500150 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SI IILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Kimberly-Clark Corporation is hereby authorized to discharge non -contact cooling water, condensate and other similar wastewaters from a facility located at Berkeley Mills 32 Smyth Avenue Hendersonville Henderson County to receiving waters designated as subbasin 40302 in the French Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, lII and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1,1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24,1997. /A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina 1 Department of Environment I and Natural Resources R. Division of Waste Management James B. Hunt Jr. Governor Wayne McDevitt, Secretary W" I m L. eyer, Director f MEMO UM LN October 1, 1997 To: -% EorrestWesall Surface Water Regional Supervisor Don Link, Regional Hydrogeologic Supervisor Groundwater Section Phil Prete, Field Operations Branch Head Solid Waste Section Prom: Bob Glade ydrogeologist Hazardo> Waste Section RE: Kimberly Clark -Berkeley Mills Facility Balfour, North Carolina ' 1`*4 FZ The purpose of this memorandum is to request comments from the Groundwater, Surface Water, and Solid Waste Sections on the proposal, by Kimberly Clark, to turn off their ground water remediation system and allow the remaining contaminants in the ground water to naturally degrade. Kimberly Clark's plans for these activities are described in three documents. These documents are: 1. Site -Specific Risk Assessment, Berkelely Mills Facility, May 1997 2. Draft Corrective Measures Study, Berkeley Mills Facility, January 1996 3. RCRA Facility Investigation Report (Final), Berkeley Mills Facility, October 1995 Each of these documents should be in the Groundwater Section's files in the Asheville Regional Office and the Hazardous Waste Section's files in Raleigh. US EPA Region IV, Waste Compliance Section, is the lead governmental agency on this project. The Hazardous Waste Section (HWS) is trying to coordinate the State's comments and submit them to EPA in one package. The HWS believes that this procedure will be easier for EPA, and in turn, the facility. The HWS's goal is to have all of the comments, from the various State P.O. Box 29603, Raleigh, North Carolina 27611-9603 Telephone 919-733-4996 FAX 919-715-3605 An Equal Opportunity Affirmative Action Employer 50% Recycled / 10% Post -consumer Paper FIV agencies, submitted to the HWS by November 30. The HWS will then prepare a response letter to EPA, with all of the State's comments. Facility Description The Kimberly Clark facility is located along the west bank of Mud Creek near the confluence of Mud Creek and Clear Creek, in the town of Balfour, North Carolina. Balfour is located along highway 25, a few miles north of Hendersonville. The Kimberly Clark facility manufactures non -woven textile fabrics. Wastes generated at the facility were formerly managed in a waste solvent pit and two solid waste landfills. Kimberly Clark is currently undergoing closure and remediation of the two landfills and the former waste solvent pit. As part of the remedial activities, Kimberly Clark has performed an assessment of the extent of contamination and operated a ground water extraction and treatment system, beginning in 1987. Kimberly Clark is now proposing to terminate the active ground water treatment and allow the remaining contamination to naturally degrade. A discussion of the risk of the contaminants in the ground water, to the downgradient receptors, is included in the documents identified above. Project Coordination As stated earlier, the HWS will be coordinating the State's comments and transmitting them to EPA. In addition to myself, Sandra Moore will also be working on the project. She will primarily be focussing on the risk assessment. Both Sandra and I work at the Hazardous Waste Section's office on 401 Oberlin Road in Raleigh. Name Telephone EMail Bob Glaser (919) 733-2178 ext: 215 glaserrl@wastenot.ehnr.state.nc.us Sandra Moore (919) 733-2178 ext: 231 mooresh@wastenot.ehnr.state.nc.us To facilitate the review of the project, I would like to schedule a meeting at the facility in early November. This would enable each of the project managers, from the different agencies, to meet with facility representatives and discuss specific questions/concerns they may have. Each project manager is encouraged to review the documents prior to the meeting. The project manager for EPA is Art Smith. He may be reached by calling 404-562-8591. If Sandra or I are not available to answer your questions, then Art is a good resource person. As soon as the project managers from the respective Sections are identified then please ask them to contact me. 2 VFV As soon as I am able to schedule a meeting with the facility I will inform you (or the project manager) of the date. If the scheduled meeting date is unsatisfactory then please notify me as soon as possible so I can try to find a time more suitable for all parties. Thank you, in advance, for your assistance. cc: Sandra Moore Keith Masters Robin Proctor CAWPFII.ES\RUTInRLG\REQ-FOR-. COM Mark Poindexter rc: Peter Doom Spring Allen Jill Burton 3 Is this facility a steam electric power plant (SIC=4911) Is this permit for a municipal separate storm sewer with one or more of the following characteristics? serving a population greater than 100,0007 1. Power output 500 MW or greater (not using a cooling pond/lake) 2. A nuclear power plant ❑ YES; score is 700 (stop here) 3. Cooling water discharge greater than 25% of the receiving stream's 7Q10 flow rate 611T0 (continue) ❑ YES; score is 660 (stop here) U2 NO (continue) FACTOR 1: Toxic Pollutant Potenticil PCS SIC Code: I_I_I_I_I Primary SIC Code: I-Izg-1-21 Other SIC Codes: Industrial Subcategory Code: I_I_I_I (Code 000 if no subcategory) Determine the Toxicity potential from Appendix A. Be sure to use the TOTAL toxicity potential column and check one) Toxicity Group Code Points Toxicity Group Code Points Toxicity Group Code Points R/No process ❑ 3. 3 15 ❑ 7. 7 35 waste streams 0 0 ❑ 4. 4 20 ❑ B. 8 40 ❑ 1. 1 5 ❑ 5. 5 25 ❑ 9. 9 45 ❑ 2' 2 10 ❑ 6. 6 30 ❑ 10. 10 50 FACTOR 2: Flow/Stream Flow Volume (conpl®le eMerSecllon.A ors ction e; chock only one) Section A —Wastewater Flow Only Considered Section B Wastewater and Stream Flow Considered Wastewater Type Code Points Wastewater Type Percent of Instream Code Points (See Instructions) (See Instructions) Wastewater Concen- Type I: Flow < 5 MGD 11 .0 tration at Receiving Flow. 5 to 10 MGD ❑ 12 10 Stream Law Flow Flow >10 to 50 MGD ❑ 13 20 Flow > 50 MGD ❑ 14 30 TYPE I/III: < 10% ❑ 41 0 Type If: Flow <1 MGD ❑ 21 10 z 10% to <50% ❑ 42 10 Flow 1 to 5 MGD ❑ 22 20 Flow >5 to 10 MGD ❑ 23 30 a 50% ❑ 43 20 Flow >10 MGD ❑ 24 50 Type If: < 10% ❑ 51 0 Type III: Flow <1 MGD ❑ 31 0 Flow 1 to 5 MGD ❑ 32 10 210% to <50% ❑ 52 20 Flow >5 to 10 MGD ❑ 33 20 'Flow >10 MGD ❑ 34 30 2 50% ❑ 53 30 V. Printed on Rocyded Paper VDES Permit Rating Mork Sh FACTOR 3: Conventional Pollutants N PD ES No.: me-4 ot'> I (onty when limited by the par, lf) A. Oxygen Demanding Pollutant: (ch _,ck one) ❑ BOD Permit Umits: (check one) ❑ B. Total Suspended`Solids (fSS). Permit Umits: (check one) ❑ COD ❑ Other: Code <100 1bs/day 1 100 to 1000 Ibs/day 2 >1000 to 3000 Ibs/day 3 >3000lbs/day 4 ❑ <100lbs/day ❑ 100 to 1000 Ibs/day ❑ >1000 to 5000 Ibs/day ❑ >5000lbs/day C. Nitrogen Pollutant: (check one) ❑ Ammonia ❑ Other: Nitrogen Equivalent Permit Umits: (check one) ❑ <300 Ibs/day ❑ 300 to 1000 Ibs/day ❑ >1000 to 3000 lbs/day ❑ >3000lbs/day Points 0 5 15 20. Code - Points 1 0 2 5 3 15 4 20 Code 1. : 2" 3. 4 Points 0 ... 5 15 20 FACTOR 4: PublicAealth Impact Is there a public drinking water supply located within 50 miles downstream of the effluent discharge (this Includes any body of water to which the receiving water Is a tributary)? A public drinking water supply may Include Infiltration galleries, or other methods of conveyance that ultimately get water from the above referenced supply. ❑J YES YEEE ,(If yes, check toxicity potential number below) r NO (If no; go to Factor 5) Determine the human health toxicity potential from Appendix A Use the same SIC code and subcategory reference as In,Factor 1. (Be. sure to use the Human health toxicity group column — check one below) Toxicity Group Code Points Toxicity Group Code ' Points ° Toxicity Group Code Points ❑ No process ❑ 3. 3 • , 0 ❑ 7. 7 15 waste streams 0 0 ® q 4 '. 0 ❑ 8. B 20 ❑. 1. 1 0 ❑ 5. 5 5 ❑ 9. _ .. .. 9 . 25 ❑ 2. 2 0 ❑ 6. 6 10 ❑10. 10 30 2 WDES Permit Rating Work eet VFACTOR 5: Water Quality Factors NPDES No.: IA4e--I 4q 01 001043 le I A. Is (or will) one or more of the effluent discharge limits based on water quality factors of the receiving stream (rather than technology -based federal effluent guidelines, or technology -based state effluent guidelines),' or has a wasteload allocation been assigned to the discharger Code Points ❑ Yes 1 10 �0 2 0 B. Is the receiving water In compliance with applicable water quality standards for pollutants that are water quality limited In the permit? Code Points & Yes 1 0 ❑ No 2 5 C. Does the effluent discharged from this facility exhibit the reasonable potential to violate water quality standards due to whole effluent toxicity? Code Points ❑ Yes 1 10 a ---No 2 0 FACTOR 6: Proximity to Near Coastal Waters A. Base Score. Enter flow code here (from Factor 2): 111 Check appropriate facility HPRI Code (from PCS): HPRI # Code HPRI Score ❑ 1 1 20 ❑ 2 2 0 ❑ 3 3 30 ❑ 4 4 0 ❑ 5 5 20 HPRI code checked: I_I Base Score: (HPRI Score) x (Multiplication Factor) — B. Additional Points— NEP Program For a facility that has an HPRI code of 3, does the facility discharge to one of the estuaries enrolled In the National Estuary Protection (NEP) program (see instructions) or the Chesapeake Bay? Code- Points ❑ Yes 1 10 ❑ No 2 0 Enter the multiplication factor that corresponds to the flow code: 1 11 Flow Code Multiplication Factor 11, 31, or 41 0.00 12, 32, or 42 0.05 13, 33, or 43 0.10 14 or 34 0.15 21 or 51 0.10 22 or 52 0.30 23 or 53 0.60 24 1.00 (TOTAL POINTS) C. Additional Points— Great Lakes Area of Concern For a facility that has an HPRI code of S, does the facility discharge any of the pollutants of concern Into one of the Great Lakes' 31 areas of concern (see Instructions) Code Points ❑ Yes 1 10 ❑ No 2 0 3 VPDES Permit Rating Work SI t SCORE SUMMARY NPDES No.: VV601010 41 Z 310 1 Factor Description Total Points 1 Toxic Pollutant Potential 2 Flow/Streamfiow Volume 3 Conventional Pollutants 4 Public Health Impacts 5 Water Quality Factors 6 Proximity to Near Coastal Waters TOTAL (Factors 1 through 6) v S1. Is the total score equal to or greater than 80? ❑ Yes (Facility is a major) B No S2. If the answer to the above question is no, would you like this facility to be discretionary major? U. - o ❑ Yes (Add 500 points to the above score and provide reason below: Reason: NEW SCORE: OLD SCORE Permit Reviewer's Name , - -.;p -50 Date 4 OFC OF WASTE REDUCTION TEL:1-919-571-4135 Mar 07,94 9:02 No.001 P.01 OFFICE OF WASTE REDUCTION s. )ATLi : ro: coMrANY NANN: ADDRESS'. FAX N'C.TMER: FAX TRANSMITTAL North Carolina Department of Environment, Health, and Natural Resources office of Waste Reduction 382S Bat-i-ett Drive, Raleigh NC 27609 Phone: (919) 571-41.00 FAX-. (91.9) 571-4135 FROM: I I 'nciudin this cover sheet: 6 � Number of sheets t � OFC OF WASTE REDUCTION TEL:1-919-571-4135 Mar 07,94 9:03 No.001 P.02 State of North Carollna Department of Environment, Health and Natural Resources Offlce.of Waste Reduction James B. Hunt, Jr„ Governor Jonathan 8. Howes, Secretary Gary E, Hunt, Director February 28, 1994 M E M 0 R A N b U M TO: Roy Davis Asheville Regional Supervisor. FROM: Norma T, Murphylr' Pollution Prevention Program ART,, C7EHNR SUBJECT: Compliance Review for the 1993 Applications for the Governor's Award for Excellence in Waste Reduction, Case Studies Only Your region's support in reviewing and commenting on the semi finalists applications is greatly appreciated. We have decided to recognize those facilities that also demonstrated excellence in waste reduction; however, did not receive as award. if these entries have a good compliance history, we will prepare a case study on their waste reductio:i techniques. This inform�ition will be published in the award's booklet that will be distributed at the Governor's ceremony and possibly in the Office of Waste Reduction's case study document. The case study facilities will be invited to the ceremony and will receive recognition for their efforts. T apologize these were not submitted with the Semi- finalist, they were not selected at that: time. Please review the enclosed entry from Kimberly-Clark located in Hendersonville for their technical, applicability and compliance history. if there are any pending or recently completed regulatory investigations, please indicate and explain on,the attached farm. please cqm late the foxzn and submit it to me March 4, 1994. Faked copies are welcome, (919) 571.-4135. Thank you for your assistance in this matter. Call me at (919) 571-4100 if you have any questions dr comments concerning this correspondence. o n RAY 07AA7. DeinInh. North Carolino 27b11-7h87 Telephone 919-571.4100 FAX 919-571-4135 OFC OF WHSTE REDUCTION TEL:1-919-571-4135 Mar 07,94 9:04 No.001 P.03 CUMPLIANCE RE1/IE'W FORM 3 - 6;-g 1993-94 GOVERNOR'S AWARD FOR FXCELLENCE IN WASTE REOUC ION Al-P1.1CANT NAME AND NUM13Ef (y'btX.... _-- '` - '=� {- �►--4�_. __._. 1. WASTE DEDUCTION TECHNOLOGY pUTSTANDING Comments: STANDARD BELOW STANDARD 2. COMPLIANCE HISTORY (AIR, WATER, HAZARDOUS WASTE, ETC.) OUTSTANDING GOOD P0013 0nfd�- 3. Please indicate in the space below what other information, not included in this enclosure that would be helpful in evaluating this applicant. 4. Do you feel this applicant is a potential finalist or award winner? YES NO Comments: REVIEWER(S): RETURN TO: _ NORNIA MURPHY OFFICE OF WASTE REDUCTION 3825 BARRETT DRIVE DATE: SUITE 300 RALEIGH, NC 27$09 �� PHONE (1919) 571 —4100, FAX (919) 571 --4135 OFC OF WASTE REDUCTION TEL:1-919-571-4135 Mar 07.94 9:04 No.001 R.04 .1993-94 GO VE NOR IS AWARD 1{CAR EXCI,.�LLENCE IN WAS TE REDUCTION 1.993 Entry Form Category, $mall Business k,., Large Business Please type or print Kimberly-Clark Cor ,oration,, lief^kel(ly mil1 - Y_ -- 600 Name of Organization No. employees Nonwoven Fabric � _ _ .� �-- 2297 Type of 1usiness or. Industry SIC Code (4 digit) Commercial Nonwoven Rolls and Diaper Components Product or Services Rendered Sian Sumtnerfield Contact Person _ Engineering Tecilnical Leadtr - - Title 32 Smyth Avenue. Hendersonville Address City NC 28792 1.-704-697-4028 1-704-697-4150 State ZIP Code Telephone No. FAX No. ntries should be submitted to: Governor's Awards for Excellence in Waste Reduction office of Waste Reduction N. C. Department of 1~nvironment, Health, and Natural. Resources 3925 Barrett Drive Raleigh, North Carolina 27609 In two typed pages or lass, explain the waste reduction project(s) by addressing the following: 1, Back rg ound. )7escribe the activities or processes performed by the business or industry and the wastes generated that prompted the.innovative waste reduction project(s). 11. Wasa Reducti n Activifies. Explain the activities undertaken to prevent or reduce waste generation including techniques, processes, equipment, and procedures used and/or programs developed to prevent, eliminate, reduce, recycle, reuse, sell, and/or manage wastes generated at the business or industry,. 111, Annual Savin s/Revenues. Give project costs, savings and/or revenues resulting from the project(s), and any costs avoided as a result of the project(s). Also, compute the time, needed for waste reduction savings/r(,-venues to recover project costs (payback). Note: Finalists will be requested to provide additional information. For additional informatioxi and assistance call the Pollution )revexition. Program at 919 571-4100. OFC OF WASTE REDUCTION TEL:1-919-571-4135 Mar 07,94 9:04 No.001 P.05 I iml��:rly-C`l.i�'I< (".o ix)ranoil, BorkeleY Mill Spunbond II P(lymer Rec)aliu Syste,"I Suniniary The Berkeley Spunbond 11 machine has implemented a polymer reclaim system into its process. This system repelletizes wasted material which can then be substituted for virgin polymer- The result is a substantial reduction in raw material costs, as well as a reduction in waste material sent out. Background Spunbond is a lightweight nonwovens material used in infant care, child care and Adult care products. Berkeley Spunbond II produces several spunbonnd grades for both intcrilal and external customers. This nnater171 is produced by a continuous Process that exmudes virgin polymer into a web that is wound into a finished roll. Because of strict quality standards, material can be rejected as waste. A few inches on either side of the sheet is not used because of poor quality. Also, every roll is tested for several attributes. Molls can become waste due to variations in basis weight, formation, treating, etc. 'Until this year, waste material has been sent out. Waste Deduction Activities in February Inna Spunbond TT installed a reclaim system. Wasted material is unwound into a chopper and then shredded into fluff. This fluff is then conveyed to the pellet mill. The pellet mill forces the fluff through a die, producing pullets. These Pellets are then conveyed to .the pellet mixing station, where it is mixed with virgin polymer and 'other additives before being sent to the extruder. I1F C: LIF WHS I L KEDUC: I l Ul`d I EL : 1-91 9-b � 1-416t) Mar U r' , 94 `a : t_lb No . 001 F . Ub Currently thy: 5r'st�:n1 is ablc to repe.11etizc the 3-4% wane mateiiA produced on Spl1111)ond 11. Thc produc(S produced on Spunbond 11 cleared COI' ul) to 10% t•epelletized rtlatcrial. 1►nprove111Cnis to the, systenr dtrrin7 the next year will bring capacity up to 1070, s11ou1d this be needed, Annual Savings/Revenues During a typical month, the reclaim system has repelletized over 125,000 pounds of polymer. Wit.11 an estimated cost of $0.38 per pound, Spunbond Tl: saves $47,500 per month. Annually this results ill 1,�500,000 lbs per year L n�rating a savings of $570,000 per year. In addition to the raw material cost. savings, the reclaim system helps Spunbond H. get closer to the corporate goal of no landfill waste. Implementation of this project cost$321,000 and has annual offsets in utilities, etc of $100,000. The calculated financial payback period for this project was 12 months. R E ny E11!E.7 & VIa'tcr Quality Scciiijti o r� ��t L2C �� �� "4 1 I I�� O J . a A �. v auvn Ashcvii!e Rezior,21 Office State of North Carolina llshe llle, North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street S Raleigh, North Carolina 27611 1 /25/90 James G. Martin, Govemor William W. cobey, Jr., Secretary Mr. J. L. Schwoerer Kimberly-Clark Corporation Smyth Avenue Balfour, NC 28706 Dear Mr. Schwoerer : R. Paul Wilms Director Subject: NPDES Permit Application NPDES Permit No.NC0000230 Berkeley Mills Henderson County This is to acknowledge receipt of the following documents on January 24r 1990: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $100.00, Other map, flow diagram, The items checked below are needed before review can begin: Application Form , Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Other If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Rosanne Barona (919/733-5083) of our Permits Unit for review. You will e acLvised of any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Sincerely, D CC • Asheville _Regsonal -Off-ice--- ale Overcash, P.E. - Podutlon Pmwndon Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Kimberlrt^ '9ark Berkeley Mills t Ii "i n 1990 FEI'i�Vi: January 15, 1990 JAN ` t) Permits and Engineering Unit un Division of Environmental Management P. 0. Box 27607 Raleigh, North Carolina 27611-7687 Dear Sir: Enclosed with this letter, you will find Berkeley Mills application for renewal of their existing NPDES permit No. 0000230. Berkeley is requesting, with the submittal of this application, that the Department of Environment, Health, and Natural Resources, Division of Environmental Management approve future discharges from this mill under the same conditions and limits that are allowed by the permit now in force. 1 Mickey Davison Environmental Engineer MWD:aI Attachment Kimberly-Clark Corporation Balfour, North Carolina 28706 (704) 692-9611 It 15- 41 UNITED STATES UN DEPARTMENT OF THE INTERIOR ti GEOLOGICAL SURVEY TENNESSEE 82*30' MAPPIN• 364000 6 3 5'2 2'3 0' ---- 365 ''i, 367 2 7'3 0' 368 0 369 M untain Home 1 -0- 0-- P, E-- - - - 'RE-N-�- j Belmont U F 71 F7 0-� , 1 r�- j 13 M 'R C K 4 3 I (I -q i�ountair B d ! _ -- g, o L) M Q �q 2095" clea Ile j 39 a Lj C�jj . LLI C)7) atihe Mil ,r �iti ry' '���:�:��' :i �t Matlhe C ern e Y, < 26 Stan ord Ch� 'A. LLJ Ld C12 .II -,. �n. rCh tjj 'A� 0;1 k LLJ It I M N G 2sdale 39o� ,•�,.=�__.._��. _ of o. , ° 14 X 0 Mil li Ii \ , v 111 7 F g r in :1, L 3913 Berkeley \' /, / I' \ M T—'1_= Ball Park 2081 is e GT- 5ew j 2 age 01 os �af Plant dis 21,L, BERKELEY School UFB Ila -en MILLS x:• cl�I�,O'� _-\` IILI' ..� ir�• l lonk,-) rst M K"S 001 Ho 0 y 3912 Hill x J 47 (xi 002 u�station* P u M st4tion 4: RF%2ZO?, "�' 2 i 7 2z MUNICIPAL WATER SUPPLY 367,000 GPD 12.000 GPD 35.000 GPD 65.000 GPD 30.000 GPD NON COTTON BOILER SANITARY FEEDWATER CONTACT BLEACHING USAGE COOLING LPRODUCT 2000 GPD LOSES 35.000 GPD 12.000 GPD DIS NO'S 1 . 001 &. 002 62,000 GPD 30.000 GPD HENDERSONVILLE WWTP 220.000 GPD MILL HVAC SYSTEMS 5,000 GPD SRM ADHESIVE TO ATMS. _PRODUCT LOSSES 5.000 GPD 220,000 GPD 1 1 GPD GAL. PER DAY D ova N . C . DEPT . OFOATURAL RESOURCES AND CID DEV. NOR AGENCY use ENVIRONMENTAL MANAGEMENT COMMISSIONk.< NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM C — MANUFACTURING AND COMMEROAAl, /_ SECTION 1. APPLICANT AND FACILITY DESCRIPTION Unless otherwise specllled on this form all Items are to be completed. If an item Is not applicable Indicate -NA: ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS IN`OWIFLO. RMA TO BOOKLET BEFORE FILLING OUT THESE ITEMS. t. Le"I Name of Applicant (see Instructions) 2. Mailing Address of Applicant (see Instructions) Number d. Street City State Zip Code ]. Appl(eant's Authorized Agent (see Instructions) Name and Title Number & Street Address City State Zip Code Telephone 4. Previous Application If a previous application for a National or Federal discharge per- -mit has been made, give the date of application. Use numeric designation for date. Piave Print or Type Kimberly-Clark Corporation * See Noce P 0 Box 619100 DFW Statinn Dallas Texas 75261-9100 �rf Mickey Davison JAN 2 41� 19,90, Environmental Engineer PEkMl'c, Smyth Avenue Balfour North Carolina 28706 Send all correspondence to: Ir Berkeley Mills Avenue Area Number Area Code Balfour, NC 287U �AN I 1 IJJO 85 2 12 YR MO DAY I ...:.:.:::...I A + 1 certify that I am familiar with the Information contained In this application and that to the best of my kn�wiedge and belief such Information Is true, complete, and accurate. PC iV tort ^vim tpt� /Ci 1� 14 4 1" . Printed Name of Person Signing Title YR MO DAY Signature of Applicant or Authorized Agent ....� _ Date App lutlon Slar ad _— North Carolina General Statute 143-215.6 (b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to -be maintained under Article 21 or regulations of the Environmental ?Management Comai.ssion implementing that Article, or who falsifies, tampers with, or knawly renders inaccurate any recording or monitoring device or method required -to be operated or maintained tinder Article 21 or regulations of the Environmental Management Commissio implementing that Article, shall be guilty of a misdemeanor '64nishable by a fine not to exceed. $10,000i, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 prov14 a punishment bya fine of not more than $10,000 or imprisonment not pore than 5 years, br both, for a similar offence.) a. Facility/Activity (saa Instruction! Give the name, ownership..and physical location of the plant or other operating facility where dis- charge(s) does or will occur. Name Ownership (Public, Private or Both Public and Private) Chatdt block If Federal Facility and give GSA Inventory Control Number Location Street i Number City County State S. Nature of Business State the nature of the business conducted at the plant or operating faculty. 7. Facility Intake Water (see instruc- tions) Indicate water Intake volume per ay by sources. Estimate average volume per day In thousand gallons per day. Municipal or private water system Surface water Groundwater Other* Total Item 7 �If there is Intake water from 'other,' specify the source. e. Facility Water the Estimate average volume per day In thousand gallons per day for the following types of water usage at the facility. (see Instructions) Noncontact cooling water Boller feed water Proem water (including contact cooling water) Sanitary water Other* Total Item tt *If there gra discharges to lother; specify. If there Is 'Sanitary' water use, give the number of people served. Berkeley Mills PUB RfR V . ❑ BPP 3FED Smythe avenue Balfour Henderson NC Manufacture of Nonwovens material for Industrial, Medical and Infant Care Products AGENCY USE 367 , (100 thousand gallons per ay thousand gallons per day thousand gallons per day thousand gallons per day 3672000 thousand gallons per ay 35,000 thousand gallons per day 12,000 thousand gallons per day 65,000 thousand gallons per day 30,000 thousand gallons per day thousand gallons par day i 49,(i00 thousand getions per day 550 people served I-2 FOR AGENCY USE JF9.7AIstFacility Discharges and other ws; Number and Dscharge (see Inructions) Volume Specify the number of discharge points and the Volume of water discharged or lost from the facility according to the categories below. Estimate Number of Total Volume Used average volume per day in thousand Discharge or Discharged, gallons per day. points Thousand Got/Day Surface Water Jt ---2 .BI Z 359000 1 92,000 Sanitary wastewater transport )(>1 w.. • system c t' Storm water transport system Combined sanitary and storm tt1l611. �! water transport system Surface Impoundment with no 1Ma1.� effluent Underground percolation "fl Well Injection10ga1 Waste acceptance firm !f!lhl. t4S)s2 Evaporation 10lI1 : 9- ilSI2 2-90,000 3 20,000 Consumption 4ogi, %2 Other' itllkt 'Oik2 Facility discharges and volume 14 " 367, 000 Total Item 9. ifSlit , *if there are discharges to 'other,' specify. 1Qgm1 10. permits, Licenses and Applications List all existing, pending or denied permits, licenses and applications related to discharges from this facility (see Instructions). tta 1. City of Hen 2. a. Issuing Agency For Agency Use Type o1 Permit or License ID Number Date Filed Y4/MO/DA Date Issued YR/MO/DA Date Denied YR/MO/DA Expiration Date YR/MO/DA NCDNRCD NPDES NC0000230 85 2 12 1815](7) ersonvill . Industrial 2 89/3/15 90/i 1 92 12 31 11. Maps and Drawings Attach all reQuired maps and drawings to the back of this applIcation.(see Instructions) 12. Additional Information AllItem Number I Information STA,.,.ARD FORM C — MANUFACTURING i ) COMMERCIAL FOR AGENCY USE SECTION IL BASIC DISCHARGE DESCRIPTION Complete this section for each discharge indicated in Section I, Item 9, that is to surface waters. This includes discharges to municipal sewerage Systems in which the wastewater does not go through a treatment works prior to being discharged to surface waters. Discharges to wells must be described where there are also discharges to surface waters from this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be retire sentative of the twelve previous months of operation. 11 this Is a proposed discharge, values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE F11 LING OUT THESE ITEMS. 1. Discharge Serial No. and Name a. Discharge Serial No. 2618 001 (see instructions) - East b. Discharge Name Give name of discharge, if any. (see instructions) c. Previous Discharge Serial No. If previous permit application ool was made for this discharge (see 201C Item 4, Section 1), provide previ- ous discharge serial number. 2. Discharge Operating Dates a. Discharge Began Date If the discharge described below is in Operation, give the date (within best estimate) the discharge began. b. Discharge to Begin Date If the discharge,has never occurred but is planned for some future date, give the date (within best esti- mate) the discharge will begin. c. Discharge to End Date It dis- charge is scheduled to be discon- tinued within the next S ycar5, give the date (within best estr mate) the discharge will end. 3. Engineering Report Available Check if an engineering report is available to reviewing agency upon request. (see instructions) 4. Discharge Location Name the political boundaries within which the point of discharge is located. State County (if applicable) City or row;; S. Discharge Point Description Discharge is into (check one); (see instructions) Stream. (includes ditches, arroyos, and other intermittent watercourses) Lake Ocean Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary and Storm Transport System 2029 2021; 202c 203 204a 20+b 204C 24 6 Kimberly-Clark Corporation purchased YR MO the Mill in 1947 YR MO YR Mn 1❑ NC Henderson Balfour 2058 I XXST R ❑LKE ❑OCE ❑MTS ❑MCS Agency Use 2"d' Ito" :af This section contains 9 pages. DISCHARGE SERIAL NUMBER 001 Municipal Storm Water Transport System Well (injection) Other If 'other' is checked, specify S. Discharge Point — Lat/Long Give the precise location of the point of discharge to the nearest second. Latitude Longitude 7. Dlsohange Receiving Water Name Name the waterway at the point of discharge.(See Instructions) If the discharge is through an out - fall that extends beyond the shore- line or is below the mean low water line, complete Item S. I. Offshore Discharge a. Discharge Distance from Shore b. Discharge Depth Below water Surface 9. Discharge Type and Occurrence a. Type of Discharge Check whether the discharge is cVn- tinuous or intermittent. (see instructions) b. Discharge Occurrence Days per Week Enter the average num ber of days per week (during periods of discharge) this dis- charge occurs. c. Discharge Occurrence —Months If this discharge normally operates (either intermittently, or continuously) on less than a year around basis (excluding shutdowns for routine mainte- nance), check the months dur- Ing the year when the discharge Is operating. (see instructions) :omplete items 10 and 11 If "inter• ilttent" Is checked In Item 9.a. )therwise, proceed to Item 12. 0. Intermittent Discharge Quantity State the average volume per dis- charge occurrence in thousands of gallons. 11. Intermittent Discharge Duration and Frequency a. intermittent Discharge Duration Per Day State the average number Of hours per day the discharge is operating. b. Intermittent Discharge Frequency State the average number of discharge occur- rences per day during days when discharging. 12. Maximum Flow Period Give the time period In which the maximum flow of this discharge occurs. 20>tlr 2"a 204b "7e 207b 20ga 208 b 2091 209b 20fc Ito 211118 211111, FOR AGENCY USE ❑ STS ❑WEL ❑ OTH 35 DEG ZO__MIN _3Q_SEC _82_DEG 2 —_MIN JgQ_SEC Mud Creek For Agency Use Major Minorl Sub For Agency Use 303e 7e. I'm J _feet ___ _feet E1(con) Continuous ❑ lint) Intermittent 7 days per week ❑JAN ❑FEB []MAR ❑APR ❑MAGI ❑JUN ❑JUL ❑AUG ❑SEP ❑OCT ❑NOV ❑DEC thousand gallons per discharge occurrence. _hours per day _discharge occurrences per day 212 From 6 to _—CL— month month Il_� PV 13. Activity Description Give a DISCHARGE SERIAL NUMBER 001 FOR AGENCY USE ='M narrative description of activity 121 ]a I Nnn con -act o0ling water used in producing this discharge.(see --- --- - Instructions) process cooling cans for production of nonwoven material and air compressor intercooT6F after xnolPr hPat exchanges. City water is delivered directly through this equipment without contamination then discharged to — — Mud Creek. 14. Activity Causing Discharge For each SIC Code which describes discharge, the activity causing this chaThis-discharge involves only non —contact cooling supply the type and maximum water and does not involve a SIC Code designation amount of either the raw material for categorical limitations under Federal Regulations. consumed (item 14a) Or the product produced (item 14b) in the units Specified in Table 1 of the Instruc. tion Booklet. F or SIC Codes not listed in 7 able 1, use raw material or production units normally used for measuring proauction.(See instructions) a. Raw Materials SIC Code Maximum Unit Shared Discharges Name AmOUnt/rlav It— Ta•.1- it 21" b. Products stsi SIC Code Name n.,,,,Maxi,..• miumn.., .n_- Unitt Shared Discharges 11-3 1)15CHARGF SEItIAt NUMtif"R 001 FOR AGENCV USE 15. Waste Abatement a. Waste Abatement Practices Describe the waste abatement practices useo on this discharge with a brief narrative. (see Instructions) b, Waste Abatement Codes Using the codes listed in Table., II of the Instruction Booklet. describe the waste abatement processes for this discharge in the order in which they occur If possible. Does not app1Y- 2158 Narrative: —•---- 215b (1) (2) (3) --- (4) (5) ' (6) f�l lel ' (9) (10) - (11) (12) (33) (14) (15) (16) (17) (181 (19)' (20) (21) (22). (23) ' (241 (25) Il-4 c SCNARGE SERIAL NUMBER 001 ta. Wastewater Characteristics FOR AGENCY USE Check the box beside each constituent which Is present In the effluent (dlcCharye water). This determination Is to be based on actual analysis or best estimate.(*" Instructions) Parameter Pammeter ° *16 Color Copper 00080 01042 Ammonia Iron 00610 01045 Organic nitrogen Lead 00605 01051 Nitrate Magnesium 00620 00099 Nitrite Mannppnese 00615 01055 Phosphorus Mercury 00665 71900 Sulfate Molybdenum 00945 01062 Sulfide Nickel 00745 01067 Sulfite Selenium 00740 01147 Bromide Silver 71870 01077 Chloride Potassium 00940 00937 Cyanide Sodium 00720 00929 Fluoride Thallium 00951 01059 Aluminum Titanium 01105 01152 Antimony Tin 01097 01102 Arsenic Zinc 01002 01092 Beryllium Algicides• 01012 74051 Barium Chlorinated organic compounds* 01007 74052 . Boron Pesticides* 01022 74053 Cadmium Oil and grease 01027 00550 Calcium Phenols . 00916 32730 Cobalt Surfactants 01037 38260 Chromium Chlorine 01034 $0060 Fecal coliform bacteria Radioactivity* 74055 74050 *Specify substances, compounds and/or elements in Item 26. Pesticides (insecticides, fungicides, and rodenticides) must be reported in terms of the acceptable common names specified in Acceptable Common Names and Chemical Names for the Ingredient Statement on Pesticide Labels, 2nd Edition, Environmental Protection Agency, Washington, D.C. 20250, June 1972, as required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticide Act. II-5 DISCHARGE SERIAL NUMBER 001 FOR AGENCY t 17. Onerlptlon of Intake and Discharge For seen of the parameters listed below, enter In the appropriate box the value or code letter answer called for.(see Instructions) In addition, enter the parameter name and code and all repulred values for any of the following parameters If they were checked In Item 16; ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, Had, mercury, nickel, selenium, zinc, phenols, oil and grease. and chlorine (residual). Influent Effluent y LP � Parameter and Code « SEa > e 06 X0Wi5< X$W£1 Is.< Z<1 y 'IR) (1) (2) (3) (4) (S) (6) (7) Flory * See j Gallons per day Note i 00056 Below pH Units 00400 Temperature (winter) a 74028 Temperature (mummer) °F 74027 Biochemical Oxygen Demand (BOD Slay) Mtn 00310 Chemical Oxygen Demand (COD)' mg/1 00340 Total Suspended (nonfilterable) Solids 00530 Specific Conductance micromhoslcm at 25° C 00095 Settleable Matter (residue) Mill 00545 *Other discharges sharing intake flow (serial numben).(we instructions) * Only pre-treated City water is used by Berkeley Bills for non -contact cooling purposes II-6 DISCHARGE SERIAL NUMBER 001 FOR AGENCY USE 17. (Cont'd.) Parameter and Code Influent Effluent `I u a 2:1. (1) g ^ C3 (2) < (3) > DIY L� X SOW (4) > g p' < (5) ° (6) z< (7) E rn (8) I I I ta. Plant Controls Check If the fol- S10 lowing plant controls are available for this discharge. Alternate power source for ma)oi Pumping facility. Alarm or emergency procedure for Power or equipment failure Complete Item 19 If discharge Is from cooling and/or steam water generation and water treatment additives are used. 19. Water Treatment Additives if the discharge Is treated with any con- ditioner, Inhibitor, or alglclde, answer the following: a. Name of Material(s) 21?a b. Name and address of manu- facturer llfp c. Quantity (pounds added per ilf.as million gallons of water treated). I 1 ❑ APS I ❑ ALM 1I-7 DISCHARGE SERIAL NUMBER 001 FOR AGENCY USE Up. d. Chemical composition of these: additives (see Instructlons). Complete items 20.25 If there Is a thermal discharge (e.g., associated with a steam and/or power generation plant, steel mill, petroleum refinery, or any other manufacturing process) and the total discharge flow Is 10 milllon gallons per day or more. (see instructions) 20. Thermal Discharge Source Check the appropriate Items) Indicating .`.; the source of the discharge. (see' Instructions) Boller Slowdown ❑ BLBD Boller Chemical Cleaning SCCL Ash Pond Overflow ❑APOF Boller Water Treatment — Evapo►a. ❑ EPBD tar Slowdown oil or Coal Fired Plants — Effluent ❑OCFP from Air Pollution Control Devices Condense Cooling Water ❑ CON Coaling Tower Slowdown ❑ CTBD Manufacturing Process ❑ MFPR Other ❑ O T H R 21. Discharge/Recelving Water Tamper- ature Dlffarence Give the maximum temperature difference between the discharge and receiving water toy summer and winter operating conditions. 15 (Me instructions) 2218 of Summer Winter >>j9j1b 20 OF. 22. Discharge Temperature, Rate of N/A oF./hour Chanty Per Hour; Give the maximum possible rate of temperature change per hour of discharge under operating con- ditions. (see Instructions) 23. Water Temperature, Percentile Report (Frequency of occurrence) In the table below, enter the temperature which Is exceeded 10'% of the year, 5% of the year, 1% of the year and not at all (maximum yearly temperature). (see Instructions) Frequency of occurrence 30% 591, 1 1% Maximum a Intake Water Temperature: of of of of (Subject to natural changes) :;:::': of of of of b. Discharge Water Temperature >t22b 24. Water intake Velocity i <.'.feet/sea (on Instructions) N/A 25. Retention Time Give the length of ,. minutes time, In minutes, from start of water temperature rlsm to discharge of cooling water. (see Instructions) U-8 •.. FOR AGENCY USE STAi..-,ARD FORM C — MANUFACTURING ) COMMERCIAL SECTION H. aASIC DISCHARGE DESCRIPTION Complete this section for each gischarge Indicated in Section I, Item 9, that is to surface waters. This includes discharges to municipal sewerage systems in which the wastewater does not go through a treatment works prior to being discharged to surface waters. Discharges to wells must be described where there are also discharges Jr) surface waters frnrll this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be retire senlative of the twelve previous months of operation. 11 this Is a proposed discharge, values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE I'll LING OUT THESE ITEMS. 1. Discharge Serial No. and Name a. Discharge Serial No. Iota 002 (see instructions) South b. Discharge Name tell) Give name of discharge, if any. (see instructions) c. Previous Discharge Serial No. If previous permit application 002 was made for this discharge (see 201b ___— Item 4, Section I), provide previ- ous discharge serial number. 2. Discharge Operating Dates a. Discharge Began Dile If the discharge described below is in operation, give the date (within best estimate) the discharge began. b. Discharge to Begin Date If the discharge has never occurred but is planned for some future date, give the dale (within best esti. mate) the discharge will begin. c. Discharge to End Date It dis- charge is scheduled In be dlscon• tinued within the next 5 years, give the date (within best cs;l. mate) the discharge will end. ]. Engineering Report Available Chock of an engineering report is available to reviewing agency upon request. (see Instructions) 4. Discharge Location Name the Political boundaries within which the point of discharge is located. Stole County (if apnlica DIe) City or town S. Discharge Point Description Discharge is into (check one); (see instructions) Stream (includes ditches, arroyos, and other intermittent watercourses) Lake Ocean Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary and Storm Transport System 2023 24 6 YR MO 202b __. _ YR MO 202c YR Mr) 203 D 204a 204b 204c NC Henderson Balfour 2053 I YASTR ❑LKE ❑OCE ❑MTS FMCS ll-I Kimberly-Clark Corporation purchased the mill in 1947. Agency Use 204d 2844 2 oar This section contains 9 pager, DISCHARGE SERIAL NUMBER 002 FOR AGENCY USE Municipal Storm Water Transport System Well (Injection) Other If 'other' is checked, specify i. Discharge Point — Lai/Long Give the precise location of the point of discharge to the nearest second. Latitude Longitude 7. D110harge Receiving Water Name Name the waterway at the point of discharge.(see Instructions) If the discharge Is through an out - fall that extends beyond the shore• line or Is below the mean low water line, complete Item B. 1. Offshore Discharge a. Discharge Distance from Shore b. Discharge Depth Below Water Surface 9. Discharge Type and Occurrence a. Type of Discharge Check whether the discharge is con- tinuous or intermittent. (see Instructions) b. Discharge Occurrence Days per Week Enter the average num ber of days per week (during periods of discharge) this dis- charge occurs. c. Discharge Occurrence —Months It this discharge normally operates (either intermittently, or continuously) on less than a year -around basis (excluding Shutdowns for routine mainte- nance), check the months dur- ing the year when the discharge Is operating. (see Instructions) :omplete Items 10 and 11 If "inter• 11ttent,' is checked in Item 9.a. )therwlse, proceed to Item 12. 0. Intermittent Discharge Quantity State the average volume per dis- charge occurrence in thousands of gallons. 11. Intermittent Discharge Duration and Frequency a. Intermittent Discharge Duration per Day State the average number of hours per day the discharge Is operating. b. Intermittent Discharge Frequency State the average number of discharge occur- rences per day during days when discharging. 12. Maximum Flow Period Give the time period In which the maximum flow of this ditchl4e occurs. lO�b Zola 204b 2078 207b Zola 20ab 2091 2011b 209c 21e _ 2118 2112) 212 ❑ STS OWEL pOTH 3,5___ DEG _2QMIN 30—SEC --UDEG 2&N 40—SEC For Agency Use For Agency Use 303e Elo, l07e I Minor Sub —feel __— —feet (con) Continuous ❑ lint) Inlernutlenl 7 days per week ❑JAN [)FEB ❑MAR ❑APR [3MA`I C]JUN ❑JUL ❑AUG ❑SEP ❑OCT ❑NOV ❑DEC I thousand gallons per discharge occurrence. 1. _hours Per day _discharge occurrences per day From 6 to _ 9 month month Ii_1 DISCHARGE SERIAL NUMBER FOR AGENCY USE7 = M 13. Activity Description Give a Non -contact cooling water used in narrative description of activity I 13a I Producing this discharge.(sse -----•--- -• Instructions) process cooling cansfor production of nonwoven material. ---- _City water is delivered directly through this equipment without contamination then discharged to Mud Creek. 14. Activity Causing Discharge For each SIC Code which describes the actively causing this discharge, supply the type and maximum amount of either the raw material consumed (Item 14a) or the product produced (Item 14b) in the units specified in Table 1 of the Inslruc• lion Booklet. For SIC Codes not listed in 1 able I, use raw material or production units normally used for measuring produclion.(see instructions) a. Raw Materials ! 14a SIC Code This discharge involves only non -contact cooling water and does not involve a SIC designation for categorical limit- ations under Federal Regulations. Maximum Unit Shared Discharges Name Amount/1l— rc..'er—t. (2 3 4 s b. Products SIC Code at," Maximum Unit Shared Discharges Name n.....,,... in... .�__ II-3 "'iCNAHfiE SEIIIA1 NUMIII H one FOR AGENCY USE #fesle Abatement +, Waste Abatement Practices 21Sa Narrative; �U�t not a�p�-•" -- Describe the waste abatement practices useo on this discharge —'-'-' with a brief narrative. (sec — instructions) _ -'-- b, Waste Abatement Codes 215b (1) l21 Using the codes listed in Table 45j (6) 11 of the Instruction Booklet. 141 describe the waste abatement (8) (9) processes for this discharge in (7) the order in which they occur (11) (12) If possible. (10) (13) (16) (17) (let (l9)' (20) (21) 122) (23) (24) —�-� (25) II-4 CHARGE SERIAL NUMBER 002 is. wastewater Characteristics ` FOR AO[NCy USE L Check the box beside each constituent which Is present In the ertluenl (discharge water). This determination Is to be based on actual analysts or best estlmate.(see Instructions) Parameter Parameter 16° Color Copper 00080 01042 Ammonia Iron 00610 01045 Organic nitrogen Lead 00605 01051 Nitrate magnesium 00620 000099 Nitrite M■nnfgaanese 00615 01055 Phosphorus Mercury 00665 71900 Sulfate Molybdenum 00945 01062 Sulfide Nickel 00745 01067 Sulfite Selenium 00740 01147 Bromide Silver 7)870 01077 Chloride Potassium 00940 00937 Cyanide Sodium 00720 00929 Fluoride Thallium 00951 01059 Aluminum Titanium 01105 01152 Antimony Tin 01097 01102 Arsenic Zinc 01002 01092 Beryllium Algicides• 01012 74051 Barium Chlorinated organic compounds• 01007 74052 Boron Pesticides• 01022 74053 Cadmium Oil and grease 01027 00550 Calcium Phenols . 00916 32730 Cobalt Surfactants 01037 38260 Chromium Chlorine 01034 50060 Fecal coliform bacteria Radioactivity* 74055 74050 *Specify substances, compounds and/or elements in Item 26. Pesticides (insecticides, fungicides, and rodenticides) must be reported in terms of the acceptable common names specified in Acceptable Common Names and C7lemical Names for the Ingredient Statement on Pesticide Labels, 2nd Edition, Environmental Protection Agency, Washington, D.C. 20250, June 1972, as required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticide Act. II-5 DISCHARGE SERIAL NUMBER I •~ 002 FOR AGENCY USE J 17, Description of Intake and Dlschar" For each of the parameters listed below, enter In the appropriate box the value or code letter answer called fords" Instructions) In addltlon, enter the parameter name and code and all reoulred values for any of the following parameters If they wen checked In Item 16; ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium.tune. pMnds, oil and grease. and chlorine (residual). influent Effluent —� «� o > so > Parameter and Code a E n c a38 rF}=•• I� �OwlSt 7E�wFa we i<`1 rd� (2) (3) (4) (S) (6) (7) 118) I Flow* ee Note Gallons per day Below 00056 PH units 00400 Temperature (winter) a F 74028 Ternpenttue (summer) 'F 74027 Biodtemical Oxygen Demand ('DOD 5-0ay) mg/1 00310 GbendW Oxygen Demand (COD) mg/1 00340 Toted Suspended (nonfilte able) Solids 00530 Speditc conductance micromhos/cm at 25° C 00095 Settleable Matter (residue) m1/l 00545 *Other discharges during intake flow (serial numben).(see instructions) * Only pre-treated city water is used by Berkeley Mills for non -contact cooling purposes. II-6 CiSCHARGE SERIAL NUMBER 002 17. (Cont'd.) a CY USE Parameter and Code Influent Effluent o b�•�-+�a .5 (1) ^ C Y S� (2) Q ± c (3) > se7 rGjlyi 204 (4) � > go fj' < x (K iLt,� �Olua (S) p° a. (6) E z< (7) G (: rn (8) i ta. Plant Controls Check If the fol- lowing plant controls are available for this discharge. Alternate power source for major pumping facility. Alarm or emergency procedure for Power or equipment failure Complete Item 19 If discharge Is from cooling and/or steam water generation and water treatment additives are used. 19. Water Treatment Additives If the discharge Is treated with any con, dltioner. Inhibitor, or algicide, . answer the following; a. Name of Material(s) b. Name and address of manu- facturer c. Quantity (pounds added per million gallons of water treated). all A PS ALM a 1 la 111b Kimberly-Clark, Berkeley Mills does not use biocide in its non -contact cooling water. 11-7 .r DISCHARGE SERIAL NUMBER 002„ FOR AtsENCY 't1SF_� d. Chemical composition of these. additives (see Instructions). Complete Items 20.25 If there Is a thermal discharge p g., associated with a steam and/or power generation plant, steel mill, petroleum refinery, or any other manufacturing process) and the total discharge flow Is 10 mllllon gallons per day or more. (ses Instructions) 20. Thermal Discharge Source Check the appropriate Items) Indicating the source of the discharge. (see Instructions) Boller Blowdown Boller Chemical Cleaning Ash Pond Overflow Boller Water Treatment — Evapora- tor Slowdown OII or Coal Fired Plants — Effluent from Air Pollution Control Devices condense Cooling Water Cooling Tower Slowdown Manufacturing Process Other 21. DIscharge/Reoalving Water Temper- ature Difference Give the maximum temperature difference between the discharge and receiving waters for summer and winter operating conditions. (see Instructions) Summer Winter 22. Discharge Temperature, Rate of Change Per Hour Give the maximum possible rate of temperature change per hour of discharge under operating con. dltionL (see Instructions) 23. Water Temperature, Percentile Report (Frequency of Occurrence) In the table below, enter the temperature which Is exceeded 10% of the year, 5% of the year, 1% of the year and not at all (maximum yearly temperature). (see Instructions) Frequency of occurrence a. Intake Water Temperature (Subject to natural changes) p. Discharge Water Temperature 24. water Intake velocity (sae Instructions) 25. ReNntlon Time Give the length of time, in minutes, from start of water temperature rash to discharge of cooling water. (see Instructions) 221 a $216 ❑ BLBD ❑ BCCL ❑APOF ❑ EPBD ❑OCFP ❑ COND ❑ CTBD ❑ MFPR ❑ OTHR 1� OF. 20 °F. N/A OF./hour 10% s% 1% Maximum OF of of of OF of of of N/A feet/nc- N/A minutes U-8 FOR AGENCY USE STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION M. WASTE ABATEMENT REQUIREMENTS & IMPLEMENTATION (CONSTRUCTION) SCHEDULE This section requires Information on any uncompleted Implementation schedule which may have been imposed for construction of waste abate• mant facilities. Such requirements and implementation schedules may have been established by local, State, or Federal agencies or by court action. In addition to completing the following Items, a copy of an official Implementation schedule should be attached to that application. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES (Item la.) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATION UNITS (Item lc), SUBMIT A SEPARATE SECTION III FOR EACH ONE. FOR AGENCY USE 1. Improvements. a. Discharge Serial Number n Affected List the discharge serial numbers, assigned In Section 11, that are covered by n" this Implementation schedule. b. Authority Imposing Require. ments Check the appropriate Item Indicating the authority for Implementation schedule. If the Identical Implementation schedule has been ordered by more than one authority, check the appropriate Items. (see Instructions) Locally developed plan Araawkle Plan Bask Plan State approved implementa- tion schedule Federal approved water quality standards Implementa- tion plan. Federal enforcement proced- ure or action - State court order Federal court order c. Facility Requirement. Speclty the 3-character code of those listed below that best describes In general terms the require- ment of the Implementation schedule and the applicable six - character abatement code(s) from Table II of the Instruction booklet. If more than one schedule applies to the facility because of a staged construction schedule, state the stage of con- struction being described here with the appropriate general action code. Submit a separate Section I I I for each stage of construction planned. 10. 1b ❑LOC ❑ARE OBAS ❑SQS MN= ❑ENF ❑CRT ❑ FED 3-character (general) 301c 'Jb1d &character (specific) (see Table 11) New Facility NEW Modification (no Increase In capacity or treatment) MOD Increase In Capacity INC Increase In Treatment Level INT Both Increase in Treatment Level and Capacity ICT Process Change PRO Elimination of Discharge ELI This section contains 2 pages. etOR AO[NCY Uig' 4. Implementation schedule and 3. Actual Completion Dates Provide dates Imposed by schedule and anY actual data of completion for Implementation steps listed below. , indicate dates as accurately as Posslele. (see Instructions) Implementation StePs IL Preliminary plan complete D. Final plan submission e. Final plan complete d. Financing complete i contract awarded a Site acquired i. Begin action (e g., construction) g. End action (e.g., construction) h. Discharge Began 1. Operational level attained 3. Actual Completion (Y►./Mo./DaYI III-2 GPO. $65.742 N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMI S S I ON NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE ADDITIONAL REOUIRED INFORMATION 11111 APPLICATION NUMBER DISCHARGE SERIAL NUMBER OOP _ REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM Parameter (Code) = is u �3a pi0 A —' is =A Y� Q<>>< > fi A > m' c42 m N E Z< d c _ r; See remarks REMARKS: Only pre-treated City water is used by Berkeley Mills for non -contact cooling purposes. I certify that I am familiar with the Information Contained In this report and that to the hest of my knowledge and belief such Information Is true, complete and accurate. Date Form Completed Name of Authorized Agent Signature Directions. —For each parameter listed, complete the information requested in each column in the units specified according to the instructions given below. Column 1.—Enter the daily average value of the intake water at the point it enters the facility. If intake water is from more than one source, and enters the facility at separate entry points, the value given in column 1 should be weighted proportional to the quantity of flow contributed from each source. If water is treated before use, completion of this column is not required (see instructions for column 2). Values of intake are not required for mining activities. Column Z—If all or part of intake water is treated before use, provide values for total intake here instead of in Column '1. Also describe briefly in item 26 "additional information," the. type of treatment performed on intake water (e.g., rapid sand filtration, coagulation, flocculation, ion exchange, etc.) and the percent of intake water contributing to this discharge that has been treated. Column 3.—Supply daily average value for the days when discharge is actually operating or is expected to be operat- ing (a new discharge). Daily average values are to be com- puted by weighting the daily value in proportion to the daily flow. If a discharge occurs irregularly, the value supplied in the column marked "Daily Average" should represent an average for the average for the days the discharge actually occurs. Average values are not to be supplied for pH, specific conductance, and bacteriological parameters (e.g., coliform bacteria). Columns 4 and S.—Supply minimum and maximum value observed (or expected for new discharge) over any one day when the rdischarge is operating. Column 6.—Specify the average frequency of analysis for each parameter as number analyses per number of days (e.g., "3/7" is equivalent to three analyses performed every 7 days). If continuous, enter "CONT." When analyses are conducted: on more than one individual grab sample col- lected during the same day, the analysis frequency should reflect one analysis whose value is the average of the individual grab sample measurements. Average frequency should be based on an operating month. Column 7.—Specify the number of analyses performed at the average frequency specified in column 6, up to 365. Column 8.—Specify sample type as follows: G For grab sample (individual sample collected in less than 15 minutes). .#C For composite sample "#" is to be replaced by :l average number of hours over which the corm •:;: sample was collected. Composite samples arc ...-ri- binations of individual samples obtained at intc. over a time period. Either the volume of eaci, w dividual sample is directly proportional to disci �,;e flow rates or the sampling interval (for constar,t- volume samples) is inversely proportional to t; flow rates over the time period used to prodw:.- composite. NA If "CONT" was entered in column 6. Analytical methods. —Appendix A contains all pawnteta,a with their reporting levels, test descriptions, and referee: The parameter values can be determined either by use (%F oo. of the standard analytical methods as described in table A of by methods previously approved by the EPA Regi,--nal Administrator or Director of a federally appon ed `•�.: program (or their authorized representatives) wfw ' jurisdiction over the State in which the discharge tn.,ws I the test used is not one shown in table A. the test nniL. :1111 should be referenced in "Remarks" or on a separate sl­ , t ' values are determined to be less than the detectable liwi, i i, determined by referenced standard analytical tee ►� ; �. ;.,. and/or instrument manufacturer's literature). specify IA (value of detectable limit)" in the appropriate space. example, if the detectable limit is .005 mg/l and quantoic, of less than this are determined, specify "LT .005." Do im enter descriptors such as "NIL," "TRACE," "NE(;," ei�%. for this purpose. If it is your reasoned judgement that one more of the required parameters' is not present in the initial untreated or treated process water and/or the dischan enter an "A" (meaning "absent") in the appropriate space:. In order for values reported to be representative, tt is recommended that they be based on from at least five Io seven analyses of composite samples (if applicable). Each of the composite samples should be obtained by compositing frequent samples in proportion to flow over 2n 'operating day. Samples should be taken during period of maximum production, if possible. If samples are taken at periods of less than maximum production, state in "Remarks" the percent of maximum production that was obtained during the sampling period. GPO 865.710- FACILITY ImVed e_` .- /1,5_-_W; rA>e,r I,! - 0-1 arlc. COUNTY CLASS MAILING ADDRESS ,�;m��_r1.,_ ���rICGI end Me��S 6 �o•��. ICI C� � b � ® � Responsible Official Telephone No. Where Located NPDES Permit No. NC ® State D Federal Date Issued 1 0 9 % Expiration Date Stream: Name d�� e- lL, Class 7Q10 Sub -basin Facility Operator Representative 1' 'i:::31 t LL Cert. Number Class Other Permit No. Date Issued :h Carolina of Environment, Jatural Resources' nvironmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary, A. Preston Howard, Jr., P.E., Director J. L. SCHWOERER KIMBERLY CLARK-BERKLEY MILLS SMYTHE MILLS BALFOUR NC 28706 Dear Permittee: September 30,1993 r.W?FA C)EHN1=1 Subject: KIMBERLY CLARK-BERKLEY MILLS Certificate of Coverage NCG500150 General Permit NCG500000 Formerly NPDES Permit NC0000230 Henderson County The Division of Environmental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue coverage where the Division finds control of the discharges more appropriate in this manner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES Permit NC0000230. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently amended. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application, associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made, this decision shall be final and binding. Please take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed in case of change of ownership or control of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. _ Nommong*Memittee is requireU LU 11157rain an records for a period of at least three (3) years. Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled -10% post -consumer paper R RK-BERKLEY MILLS t-:ertincate or c_:overage No. NCG500150 The issuance of this Certificate of Coverage is an administrative action initiated by the Division of Environmental Management and therefore, no fees are due at this time. In accordance with current rules, there are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31, 1997. This coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued coverage, you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or Local other governmental permit that may be required. If you have any questions or need additional information regarding this matter, please contact either the Asheville Regional Office, Water Quality Section at telephone number (704) 251-6208, or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cc: Asheville Regional Office Central Files S' erely, �A. Preston Howar r., P.E. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500150 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulatior promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, KIMBERLY CLARK-BERKLEY MILLS is hereby authorized to discharge non -contact cooling water, cooling tower and boiler blowdown wastewater from a facility located at KIMBERLY CLARK-BERKLEY MILLS Henderson County to receiving waters designated as the MUD CREEK/FRENCH BROAD RIVER BASIN in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III ar IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, September 30, 1993. A. Preston Howard, Jr., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission 1 Date January 32, 1990 NPDES STAFF REPORT AND RECOMMENDATIONS County: Henderson NPDES Permit No.NC0002301 PART I - GENERAL INFORMATION 1. Facility and Address: Kimberly-Clark Corporation Smyth Avenue Balfour, N.C. 28706 2. Date of Investigation: January 23, 1990 3. 4. 5. N 7. E11 9. Report Prepared By: Gary T. Tweed, P.E Persons Contacted and Telephone Number: J. L. Schwoerer 704/697-4007 Directions to Site: The existing facility is located at the intersection of NCSR 1508 and NCSR 1511 in Balfour, N.C. Discharge Point -. Latitude: 35-20-40 Longitude: 82-28-20 Attached a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.. or USGS Quad Name Hendersonville Size (land available for expansion and upgrading):Several acres. Topography (relationship to flood plain included): Rolling area next to stream. The facility is elevated to protect from flooding. Location of nearest dwelling: Greater Than 500 Feet 10. Receiving stream or affected surface waters: Mud Creek a. Classifications: Class C b. River Basin and Subbasin No. 04-03-02 C. Describe receiving stream features and pertinent downstream uses: Drains most of Henderson County. The City WWTP is just downstream. V1?kRT'II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater: o Domestic 100 o Industrial Noncontact cooling water a. Volume of Wastewater: unlimited b. Types and quantities of industrial wastewater: N/A Once through city water for noncontact cooling water. C. Prevalent toxic constituents in wastewater: no additives. d. Pretreatment Program (POTWs only) in development approved should be required not needed 2. Production rates (industrial discharges only) in pounds a. highest month in the last 12 months b. highest year in last 5 years 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: 4. Type of treatment (specify whether proposed or existing): It is proposed to continue the discharge of once through noncontact cooling water. 5. Sludge handling and disposal scheme: N/A 6. Treatment plant classification: N/A 7. SIC Code(s) 2647 Wastewater Code(s) 14 V. I PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only)? No 2. Special monitoring requests: 3. Additional effluent limits requests: 4. Other: In accordance with Division Policy no monitoring should be required for once through non contact cooling waters. I PART IV - EVALUATION AND RECOMMENDATIONS Kimberly Clark Corporation has requested renewal of NPDES Permit NC0000230. The original permit covers two non contact cooling water discharges. Both have operated in compliance with permit conditions. Monitoring has been conducted in the past which shows no affects on Mud Creek. It is recommended that all monitoring be dropped from the renewed permit. This would be in accordance with Division policy not to require monitoring on once through non contact cooling water discharges. It is recommended that the permit go to public notice. Sian,Ttur Weser Qua i Report Preparer gional Supervisor 0 UNITED STATES -0 DEPARTMENT OF THE INTERIOR r. GEOLOGICAL SURVEY 366- 1 TENNESSE82*30' 364000E35'22'30' 365 MAPPI rHome J67 L 161 2 7'3 0' Mountain OOPE -7 369 IFA I U F IZ . Beim" nt 0 FT Badge' Now hofInsp B \j o 1BM RCK 43 Mtn-'' et 17Y _10 rr Ci i�ountair�-7_".. 39 N. F P" 0. cl� �t Malithe C, Mile 2095-- l.A.l �� 1_ _lin .I�••u•. �n"�\:•:.•�� `� BM Q eprt i.- ­. \4 .26* LL, LLJ Stan Ord C M on. Ch k 7. I ;zz� ;I LAJ /7 til �So- 0a le k .—M.7 Grimn& 3914 4, N 0 cr 7; je. It -fi `M t zz ti ,, fl. 11' `,, '�, i /,�;; -..t.:;e jll..�'`'; r, �� 1�-'-....,..1, :' �',. 51 �\ � I ... !� v 391 3 w Stoney U kT3 .._4, (7nj Berkeley R M�'T k -ball Park A' 2081 5\ s / �— - RV dv6 1„ ^ Mile, 0 2104• S� l,'BERK Ij dispageosal plant A'\ s h. ELEYPAjf6� UFS 118 V MILLS rn WS X." Oul 912 Hi Holly .1ll x 0 002 'lSubsta tion•�* .0 Ij PUM It r,7 /t 1AL- LC)C-Ar/O!V i J .4rvp T:v�lr�sr� L Al �tr ; 4=-•rr.,:nc�i-r 38 YC (2,4 6,12 �11�1771910"IW�, llv"45