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HomeMy WebLinkAboutNCG510506_Regional Office Historical File 2004of W AP r NCDENR �g Mr. John Gould _Cason -Companies;: Inc. 1880 Spartanburg Highway Hendersonville, North Carolina 28792 Dear Mr. Gould: Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klim Division October 4, 2004 ater Qua tl�—C J A m rm r- :0 mp m> �r O� z� m oQ �z Subject: Application Acknowledgement General Permit -Coverage COC#-NCG519506, 0 �VMM Q The Division of Water Quality received your application for coverage under General Permit NCG510000. The application has been assigned to Teresa Rodriguez with the NPDES unit. We are reviewing your application and will contact you if additional information is needed to process your application. We are also requesting a Staff Report from Asheville Regional Office. If you have any questions concerning your application, please contact me at telephone number 919- 733-5083, extension 553 (e-mail: teresa.rodriguez@ncmail.net). Sincerely, Teresa Rodriguez NPDES Unit cc: NPDES General Permit Files Ashevil-le =Regional"Office;: Water- Quality N. C. Division of Water Quality / NPDES Unit Phone: (919) 733-5083 1617 Mail Service Center, Raleigh, NC 27699-1617 fax: (919) 733-0719 Internet: h2o.enr.state. nc.us DENR Customer Service Center: 1 800 623-7748 ATAYDivision of Water :Quality / Water -Quality. Section � National Pollutant Discharge Elimination System NCDENR Norms GARouN DEP TMERT OF _ - EWRONMENTmDN=RA RESOURCES NCG510000 FOR AGENCY USE ONLY Date Received Year Month Da Certificate of Covera e Check # ' Amount Permit Assigned to NOTICE OF INTENT National- Pollutant Discharge Elimination System application for coverage under General Permit NCG510000 and Authorization to Construct groundwater remediation projects designed to treat - petroleum -contaminated groundwater. (Please print or type), 1) Mailing address of owner/operator (address to which all permit correspondence. will be mailed): Company Name: Cason COM po A i es , 1 ne- Company Contact: Chip C2oul d Street Address: 1880 Spar+an burg W ghway City: H¢nd¢rsonv111e State:..NC ZIP Code: -2$IQ2 Telephone No.:. 828 cc43 024(o Fax: 828 Uctl- UIG.1' 2) Location of facility producing discharge: Facility Name: tyM MiWM:14 TheDOnly`pla -, Facility -Contact: Ch►p Geu1�1'—coo Cason CoMpanlaS _ Inc.. Street- Address:. 558q Wv' . 111ShW2M -10 Wes+ . City: Mar: on State: NC ZIP Code: 28'152• County; ►fie. Dowell. Telephone No.: 828 to93 - 024to . Fax: 3) . Physical location information: Please provide a narrative description of how to get to the.facility (use street names, state road numbers, and distance and direction'from a roadway intersection): 'Crcwa.l' we.S+ on V.S. 70 -From Maacior% , NC : S►+m is loco+oA o-4 ihitkg-6V,on 4 0-5. Ni!P-u3 ay 0%d Greenlft Road• (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application.) 4). This NPDES permit application applies to which of the following NCG510000. N.O.I. 5) Does this facility have any other.NPDES permits? ❑ Yes ® No If yes, list the permit numbers for all current NPDES permits for this facility: 6) - Description of discharge: a) is the discharge.directly to the receiving -water? . ❑- Yes ® No _. If no, submit, a site map with the pathway to thepotential.receiving waters clearly marked. : b) Number. of _discharge points (ditches, pipes, etc. that convey wastewater from. the. property): t c) Volume of discharge per each discharge point (in GPD): 2.100 7) Discharge frequency: a) The discharge is: ❑ Continuous ® Intermittent If the discharge is intermittent, describe when the- discharge. will occur: h Levci -5w!}rJn PPeC aurtitn comf! te. d:Sc)ncLroae. +rca!-ed wai-a r•• b) What is the source(s) of contamination (i.e. gasoline, diesel, solvents, etc..)?: - GaSoUne General permits may be obtained for gasoline and/or heavy fuel contamination. An individual Permit application must be submitted for sites contaminated with other constituents such as solvents and Pesticides. c) Is free product present? ©Yes ❑ No If yes, a product storage tank and an oil/water separator are required. Free product is defined as any measurable accumulation of 1/8" or more in a well or floating on surface water. 8) Treatment system components: . Please note:- Final design specifications for the actualsystem that will be installed must be - included in this section. Do not submit this application if only bid specifications are known. Check all of the following that apply: © Oil/Water Separator ® Air Stripper. ®-Carbon Adsorption_ - ® Filters El Other:. a)' If an Oil/Water separator is present, please provide the following information:. i) . --Rated flow capacity of the unit (in GPM): 25 ii) Volume of unit -(gal): 52.5 . GAt. . iii) Detention time (min): % 3 Z sr�.✓ iv) Free .product disposal method: 09f-: %%TE P15POSAL . b) If an air stripper is present,'please provide the following information:.:- i) Rated. flow capacity of the.unit (in GPM): 10 ii) Air provided for stripping (in_CFM); 500. - iii) Air to Water ratio: 224 iv). Number of trays (if applicable): 5 - (Removal efficiencies for all . chemicals of concern should be included in .this .submittal. 'Efficiencies should be expressed as a percentage, Le.-98% or:0.98) c) If carbon adsorption is present, please provide the following information: i) ...Rated flow capacity of the unif(s) (in GPM): 10 ii)- Number of_carbon.units and arrangement.if number exceeds one.(Le.,-in-parallel Orin series): .' iii) Pounds of carbon in each unit: 2, 0.o p Page 2 of 4- SWU-213-100101 NCG510000 N.O.I. ivp :Specify carbon breakthrough time: Z o (The method used to calculate breakthrough time must.included in the -submittal:) d) If filters are used, please provide the following information: i) Rated flow capacity of each unit(s) (in GPM): . ii) Arrangement of particulate filters within. the system: El :parallel . ® series e) Solids disposal -method: OFF- .LANDFILL -- f) If other components to be included, please specify: 9) Receiving waters: a) What is the name of the body ,or bodies of water .(creek, stream, river, lake, etc.) that the facility wastewater discharges end up.,in? If the wastewater discharge is to a separate_ storm sewer system. (4S), name the operator of.the 4S (e.g. City of Raleigh). M_ 4� Qrezi b) Stream Classification (i.e. WS-IV, C, SA, -etc): C 10) Alternatives to direct discharge: Address the feasibility of implementing each Of the.following nonedischarge alternatives: a) Connection to a Regional Sewer Collection System.- If the facility is existing and currently'discharges to a POTW, when will connection be terminated? b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.) c) Spray irrigation The alternatives to discharge analysis should include boring logs and/or other information. indicating that a' subsurface system .is neither feasible nor practical as well as written confirmation indicating that connection to a. POTW is not an option. It should also include. a present Value of costs analysis as outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Alternatives". 11) Additional application requirements: For. new -or proposed _ discharges; the. following._ information must -be included in triplicate. with. this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic map (or -a photocopied portion thereof) with dischargelocation clearly indicated. b) A site map clearly tracing the pathway of the discharged water from the site to.- its discharge point, if the discharge is not directly to a.stream. c) If.the-dischargewill.cross or empty into.anyeasements, right-of-ways,-gr other public/private property, i.e. DOT, utilities, ditches;. etc., before entering the permitted discharge stream; .proof.tliat approval was received from the .appropriate landowners and/or agencies must be -provided prior to issuance of the permit. d) If- this application . is ---being .submitted by a consulting engineer-. (or -engineering firm), . include documentation from -the applicant showing that the engineer (or, fir )- submitting the application has: been designated.an-authorized representative of the applicant. e) Final plans for the treatment system (if application. -is for a new or modified permit). The plans must be -signed and sealed by _a.North Carolina. registered Professional Engineer and stamped -"Final Design -Not released for construction": f) :.Fin al -specifications for ali major.treatment. components (if application is for -a new or modified permit). The specifisatioris.must be signed .and sealed:bya -North. Carolina registered Professional Engineer . and shall include a narrative description of the.treatment system to be constructed: Page 3 of 4 SWU-213-100101 . ` NCG510000 N.O.I. g) Site map identifying the location of the monitoring wells, the recovery wells, and the treatment system unit. h) Analytical monitoring data which sufficiently characterizes the type and concentration of contaminants on site. This includes a listing of any chemicals found with the maximum observed concentrations reported. The data provided must be no older than one year prior to the date of this application. At a minimum, the following parameters must be reported: Benzene, Toluene, Ethylbenzene, Xylene, Lead, Phenol, MTBE, and 1,2-Dichlorethane. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: \ �t� �.� - L�� 1k) C North Carolina General Statute 143-215.6 B (i) provides that: $t«(L), + (Date Signed) Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Mail three (3) copies of the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80.00 made payable to NCDENR ❑ 3 copies of county map or USGS quad sheet with location of facility clearly marked on map ❑ 3 copies of this completed application and all supporting documents ❑ 3 sets of plans and specifications signed and sealed by a North Carolina P.E. (if new or modified permit) ❑ Thorough responses to items 1-11 on this application ❑ Alternatives analysis including present value of costs for all alternatives Note: The submission of this document does not guarantee the issuance of an NPDES permit. Page 4 of 4 SWU-213-100101 WITHERS�:� RA�/ENEL ENGINEERS I PLANNERS I SURVEYORS August 4, 2004 Mr. Bradley Bennett Department of Environment and Natural Resources Division of Water Quality Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Reference: Notice of Intent NPDES General Permit No. NCG510000 The Only Place 5589 US Highway 70 West McDowell County Marion, North Carolina 28752 W&R Project Number: 204092.00 Dear Mr. Bennett: On behalf of Cason Companies, Inc., Withers & Ravenel, Inc. (W&R) has prepared the attached Notice of Intent (NOI) for coverage under NPDES General Permit No. NCG510000 for remediation of petroleum (gasoline) contaminated groundwater at the above -referenced faciiity. The following report contains the information requested in the NOI application: General Information Facility Name: County: Facility Address: Facility Telephone Number: EAA Preparer's Name: EAA Preparer's Address: Formerly The Only Place McDowell 5589 US Highway 70 West Marion, North Carolina 28752 (828) 693-0246 Matt Einsmann, P.E. Withers & Ravenel, Inc. 111 MacKenan Drive Cary, North Carolina 27511 (919) 469-3340 The subject facility is located at the intersection of Old Greenlee Road (SR 1214) and US Highway70 in Marion, North Carolina. W&R proposes to discharge treated groundwater from a remediation system to Mackey Creek via an existing 12-inch diameter PVC discharge line that runs along the eastern side of US Highway 70. Mackey Creek has a Class C stream classification. Based on a discussion with Mr. J. K. Bumette with the North Carolina Department of Transportation (NCDOT), W&R will apply for an encroachment permit from NCDOT to discharge the effluent water through the existing discharge line within the NCDOT i1i MacKenan Drive i Cary, North Carolina 27511 1 tel: 919.469.3340 1 fax: 919.467.6008 i www.withersravenel.com Notice of Intent NPDES Permit NCG510000 Page 2 right-of-way. A copy of the executed encroachment permit will be forwarded to you as soon as it is received by W&R. Figure 1 is a portion of the USGS 7.5 minute quadrangle maps of Marion West and Old Fort, North Carolina that locate the. site relative to the receiving stream. Figure 2 is a map of the site showing the approximate locations of the extraction wells, remediation system building, and the pathway to the receiving stream. The proposed discharge volume is 2,160 gallons per day (gpd). Narrative Description of System Operation Upon review of a report titled Corrective Action Plan, November 13, 2003, the North Carolina Department of Environment and Natural Resources (NCDENR) approved the recommended dual -phase extraction (DPE) system to remediate the product and petroleum -contaminated soil and groundwater at the site. A DPE system uses a high vacuum pump and "stinger" pipes to create a vacuum in the subsurface. The "stinger" pipes are placed inside an extraction well and sealed to prevent loss of vacuum to the atmosphere. The extraction wells are screened across the water table so that the saturated and unsaturated (vadose) zones are exposed to the vacuum. The "stinger" pipes are set approximately 12 inches below the top of the water table to create a cone of depression and recover groundwater from the saturated zone. The vacuum at the "stinger" pipe also draws vapors and moisture -laden air from the vadose zone. The recovered air and water are returned to the surface and separated prior to treatment and disposal. Based on the results of a mobile multi -phase extraction (MMPE) event at the site, the following design parameters will be used for the DPE system: • Radius of influence for each extraction well will be 40 feet. • The DPE system will consist of 9 extraction wells. • Each extraction well will include a 10-foot long section of 4-inch diameter schedule 40 PVC slotted screen and 4-inch diameter schedule 40 PVC riser pipe. • Each extraction well will have an apparent yield of 10 gallons per hour. • Cumulative discharge from the DPE system will be 1.5 gallons per minute (2,160 gpd). • Vacuum at recovery pump will be 23" Hg. • Discharge air flow rate from recovery pump will be approximately 50 standard cubic feet per minute (scfm). The water from the extraction wells will be pumped to a pretreatment system consisting of an oil/water separator, a tray -style air stripper, bag filters, non -chemical iron treatment units, and activated carbon vessels. A process and instrumentation diagram (PID) is presented in Figure 3. Formerly The Only Place August 4, 2004 Notice of Intent NPDES Permit NCG510000 Page 3 Existing Groundwater Quality and Proposed Effluent Concentrations Because gasoline is the source of the contamination, the monitoring wells at the site have only been analyzed for volatile organic compounds (VOCs) by EPA Methods 601 and 602. From the most recent monitoring events (May and October 2003), only benzene, toluene, ethylbenzene, total xylenes, methyl tertiary butyl ether (MTBE), and isopropyl ether (IPE) were reported at concentrations above the laboratory reporting limit. These compounds and their maximum detected concentrations are summarized in Table 1: Table 1 Contaminant of Concern and Maximum Detected Concentration &a a.3.F�uiR.'., E* 'fii. +'W._a`- a ..c f., .a -4 . .� �.r-.}g.3• .... ,.. Y s"bad,: w�R -Yw' 9 Benzene 12;000 ppb Toluene 72,000 ppb Ethylbenzene 6,000 ppb Total Xylenes 27,000 ppb MTBE 15,000 ppb IPE 3,000 ppb TOTAL VOCs 135,000 ppb A groundwater sample was collected from monitoring well PTW-1 and analyzed for total organic carbon (TOC). The analysis reported a TOC concentration of 37,000 parts per billion (ppb). Considering that the TOC concentration was less than the sum of the individual VOCs from the Methods 601 and 602 analytical lists, all of the carbon compounds predicted to be in the discharge water are assumed to be accounted in the table above. With this assumption, the compounds and concentrations cited above were used as the design basis for selecting the major components of the pretreatment system. The proposed effluent concentrations were taken from the Division of Water Quality's Water Quality Standards for Freshwater Classification, April 1, 2003 relative to a Class C stream. The proposed effluent concentrations were then compared to the Division of Water Quality's EPA and NC Criteria Table, October 6, 2003 and updated where appropriate. In the case of MTBE, which does not have a freshwater quality standard, the groundwater quality standard (200 ppb) was used as the proposed effluent concentration. In all cases, the proposed effluent concentrations reflect the information from the Technical Bulletin for General Permit NCG510000, Volume 1, September 14, 2001. From these sources, the following effluent concentrations were used to design the major system components: Formerly The Only Place August 4, 2004 Notice of Intent NPDES Permit NCG510000 Page 4 Table 2 Contaminant of Concern and Proposed Effluent Concentration Benzene 71.4 ppb Toluene 11 ppb Ethylbenzene 383 ppb Total Xylenes 88.5 ppb MTBE 200 ppb IPE 20,000 ppb Remediation System Design Because free product has been measured at the site, an oil/water separator will be the first component of the treatment system. Based on an influent flow rate 1.5 gpm from the DPE system, a Facet International Model MCS 11 oil/water separator was selected. The MCS 11 has a tank capacity of 32.5 gallons and a 3-inch diameter outlet. The retention time in the separator was calculated with the Coalescing Plate "Mpak" Design Evaluation, version 2.0 by Facet International. From the model, the retention time for the water in the separator was calculated to be 1.32 minutes. The oil separated from the influent water will be stored in a storage tank and disposed off -site. The water discharged from the oil/water will flow by gravity to a holding tank where it will be pumped via a centrifugal pump through an iron treatment unit to a low -profile air stripper. The design flow rate from the centrifugal pump will be 10 gpm. The iron treatment unit will be Freije Model SZ-21-SA, which has a maximum flow rate of 20 gpm. Given the proposed effluent concentrations and assuming that the influent concentrations into the air stripper were equal to the maximum concentrations of the individual contaminants of concern in Table 1, the concentrations from the air stripper were calculated with the Shallowtray Modeler (version 2.3) by North East Environmental Products, Inc. (NEEP). Based on the results of the model, a Shallowtray model 2351 was selected for the remediation system. The concentrations from the air stripper are summarized in Table 3: Table 3 Contaminant of Concern and Concentration from Air Stripper Benzene <1 ppb Toluene <1 ppb Ethylbenzene <1 ppb Total Xylenes <1 ppb MTBE 37 ppb IPE <1 ppb Formerly The Only Place August 4, 2004 Notice of Intent NPDES Permit NCG510000 Page 5 The water treated in the air stripper will be pumped through a bag filter and carbon vessels in series prior to discharge through the outfall. The design flow rate from the effluent pump will be 10 gpm. The bag filter vessel will be Filter Specialists, Inc. Model BFNP11 and the filter will be Filter Specialists, Inc. Model PONG10, which will filter the suspended solids larger than 10 microns. The bag filter has a flow rate of 50 gpm. Carbon saturation rates were calculated with Cameron Carbon's T.I.P. Model using a flow rate of 10 gpm and the concentrations estimated in Table 3. Based on the data, the carbon will reach saturation at a rate of 4.89 pounds per day. The amount of carbon for the remediation system is calculated as: C = Rate * SF * Days where: C = Carbon required to reach breakthrough Rate = Carbon saturation rate = 4.89 pounds per day SF = Safety Factor = 2 Days = Days required for change out = 183 days Based on these data, 1,790 pounds of carbon will reach breakthrough after 183 days. Therefore, the carbon vessels will be Tetrasolv Filtration, Inc. Model HPAF-2000, which have 2,000 pounds of carbon each (Days = 204). Prior to discharge, the effluent water will pass through a Sensus Model 5/8" SR-EBII displacement meter. The meter has a normal operating flow range of 1 to 20 gpm. The engineering calculations for the remediation system design are included in Attachment A. Specific engineering data for the major system components are included in Attachment B. Final plans for the treatment system are included in Attachment C. Feasibility of Discharge Alternatives The following paragraphs address the feasibility of implementing several non -discharge alternatives for the site: a) Subsurface Disposal Where technically feasible, nitrification field, infiltration gallery, and/or injection wells offer a viable option for disposing treated effluent. However, this option is not considered viable at this site due to the lack of area available on site. Of the 1.22-acre available on -site, only 0.2 acres is not developed with a building or asphalt lot. Based on the volume of water proposed to be discharged from the remediation system, the undeveloped area is not sufficient for a subsurface disposal system. Additionally, a septic system for the sanitary water from the convenience store Formerly The Only Place August 4, 2004 Notice of Intent NPDES Permit NCG510000 Page 6 is located in the undeveloped area. Based on a telephone conversation with Mr. Jason Lewis from the McDowell County Health Department, the additional volume of water from the remediation system would be too much for the existing septic system. Therefore, there is not sufficient area on site for a subsurface disposal system. Two adjacent properties could be purchased for subsurface disposal. Information on the adjacent properties that could be used for subsurface disposal is summarized in Table 4: Table 4 Land Tax Value of Adjacent Properties Parcel ID # Acreage Land Tax Value 771-42-7852 1.38 $30,000 774-42-7567 1.00 $15,000 The property adjacent to the eastern border of the site (Parcel ID# 774-42-7567) is developed with rental storage units and is not suitable for a subsurface disposal system. The property adjacent to the northern border of the site (Parcel ID# 771-42-7852) is currently undeveloped, but the owner of the property has informed us of his intent to construct an office building and parking lots on the property. Old Greenlee Road and US Highway 70 are adjacent to the south and west of the site, respectively. Therefore, there is not sufficient area on the adjacent properties for a subsurface disposal system. b) Connection to a Regional Sewer Collection System Municipal sewer service is not available to the site. W&R contacted Mr. Steve Basney with the City of Marion Public Works Department about connection to closest municipal sewer line. Mr. Basney stated the nearest municipal sewer line is more than 5 miles from the site. c) Spray Irrigation Spray irrigation is an efficient and environmentally sound method of wastewater disposal. It prevents over application of effluent water while minimizing yield loss to vegetation due to water shortage or drought stress. However, spray irrigation is not practical in this case because of its limiting factors. Due to the high effluent load and low available acreage, this site would become hydraulically overloaded. The effluent would eventually pond in low-lying areas and runoff would become the primary mechanism for discharging treated water.. As with the subsurface disposal option, additional land could be purchased for the purpose of spray irrigation. However, the land adjacent to the site is or soon will be developed and is not available. Formerly The Only Place August 4, 2004 Notice of Intent NPDES Permit NCG510000 Page 7 Cost of Discharge Alternatives Because of insufficient land on the site, additional land would need to be purchased in order to consider subsurface disposal or spray irrigation. The cost to purchase such additional land based only on the current tax value of the available adjacent parcels would be at least approximately $15,000.00. A cost to design and install a discharge line to the municipal sewer line was not estimated because of the significant distance between the site and the nearest sewer line. Because of the obvious high capital cost for the above -mentioned alternatives posed, these alternatives are not considered viable options. Please contact us at (919) 469-3340 with questions regarding the application and supporting information. A check for $80 is attached for payment of the fees associated with this request. Sincerely, Withers & Ravenel, Inc. �att Eins E. Project Engineer Formerly The Only Place August 4, 2004 FIGURES E4'A". . -- � tip- S `�,�,,.✓� � �'�' • - _ !• �r f "�- � ;i ' - t - ;fS` rw1 - i�:�• .� f s� • �� 5 t. r._...y ..ram �.�g� *,�..-..L., � ����..� _- a � - � • • � � f E.> ♦ �S ! L�14 �' ..°+. i 1 - All LL 0`:01 r `Fay e C: �" _ • ^t a 4 tit SITE s ,� (( _ f /'�,/'{?j • e. - ,L �ylear i M1r + - //�ql��R !/ �o r i k ! / 1 �`.' ! 6 ft'r • � .. i. e. 7 I.. ' V. � i+i q^`.w L 4 \ x F ! •,>C e - f •'r-. S 4 i4, �,♦ e`r s; � � }''' \"�_ arm ..li E ! i l.. , t. u-� .�. el,x •i • *:>� • t *°... eJ� >: ;--'^� irl'Ch ..-w..•-. ` - tom... rt.�..-, - l l j,R N INN i O to 3. ✓ °' .'-,� I r �' j • \\ R w� g . O � ./ -M1 �" w•m'� "- ,- e.ir'.�i-� 1 is OLD FORT, --NC QUADRANGLE, '1982 MARION WEST; NC QUADRANGLE, 1985, PHOTOREVISED 1990 GRAPHIC SCALE... {000. soo 0 1.000 - - - - 1 k h 1.000 fed WITHERS yl RAVE.NEL FORMERLY THE ONLY PLACE SamaFMWN0• KNOINNIR! I-PLANNIR!-I SURVIYOR.S - - - MARION, NORTH CAR❑L.INA- _ MRE 1"=1,000' 1 111 MxV.m Wx coy. N.0 o.4 27511 mrAll•sme U n rrartoJm en DAM AB No tt-919-4W-_= kaets-M-4M VICINITY". -MAP MRE 07/13/04. 204092.0 Fkm l do A-8 A10 APPR❑XIMATE PROPERTY BOUNDARY Fence &-7 ! 1" PVC PIPE (TYP) REMEDIATI❑N SYSTEM BUILDING MVV?13 A.5 �DPE EXTRACTI❑N WELL (TYP) TeleAone Pole I C° n IO ! LEGEND: ® Vertical Monitoring Well WITHERS 6�C RAVENEL ENGINEERS 1 �LAMNERS 1 SYRVEVORS 111 NocKow Drive Car, Nerlh Caorm 27511 w9w.w1hummudcom tet 919-� fine 919-535-M P*-2 J-12 A11 EXISTING 12" DISCHARGE LINE TO MACKEY CREEK ❑ I� a m � A-1 ❑ o Benchmark A6 lone Pole telephone Pale '—EXISTING MANHOLE C❑NNECTI❑N TO DISCHARGE LINE FORMERLY THE ONLY PLACE MARION, NORTH CAROLINA GRAPHIC SCALE EO za o so (IN FEET) 1 hrch - so f-t DRAM er. Stara raw NO. SITE MAP LBP 1=50' 2 APPROVED Be CYRE: JDe NP. MRE 07/13/04 204092.0 a I r CONTROL PANEL DISCHARGE TO OUTFACE LEGEND O HIGH LEVEL SWITCH (PUMP ON) ® HIGH PRESSURE SWITCH O TEMPERATURE GAUGE O LOW LEVEL SWITCH (PUMP OFF) 0 VACUUM GAUGE ® EMERGENCY HIGH LEVEL SWITCH O SAMPLING PORT ® PRESSURE GAUGE _0 BALL VALVE 9 LOW PRESSURE GAUGE & SWITCH 0 BALL VALVE— NORMALLY CLOSED 0 WATER FLOW METER & TOTALIZER VI CHECK VALVE WITHERS RAVENEL. ENGINEERS 1 PLANNERS 1 SURVEYORS 111 Vwl( i Deb Crory, Had Camino 27511 . wRxrvumld.can td: 919-460-6006 fac 919-535-" FORMERLY THE ONLY PLACE MARION, NORTH CAROLINA PROCESS AND INSTRUMENTATION DIAGRAM IRON TREATMENT UNRI (DRAM er: IsCALE_ jFMM M LBP NTS ! 3 ;APPROVIM BY: Ira - MRE 07/13/043 204092.0 ATTACHMENT A Engineering Calculations COALESCING PLATE "Mpak" DESIGN EVALUATION CUSTOMER: Withers & Ravenel CUST REF: Oil/Water Separator CONTINUOUS FLUID FLUID = WATER FLOW RATE (GPM) = 10 TEMPERATURE (F) = 60 VISCOSITY (Cp) = 0 DIS SLDS (K PPM) _ VIS CF (1) = 0 VISC CF USED = 1.000 VISC. USED (Cp) = 1.124 SPEC GRAVITY = SPEC GRAV USED = 0.999 TFacet International a CLARCC>R company REFERENCE: Formerly The Only Place DATE: 7/26/2004 IMMISCIBLE PHASE MATERIAL = F Oil SPEC GRAVITY = 0.85 MEASURED @ DEG F = 60 SPEC GR @ OPER TEMP = 0.850 LOG NORMAL DIST CONCENT - PPM = 135 MEAN - MICRONS = 90 STAND DEV = 2 PLATE PACK CONFIGURATION PACKS WIDE (2)--NO = 1 11 NUMBER OF ROWS = 1 TTL WIDTH --INCHES = 12 FLOW PATH, INCHES = 24 HEIGHT (3)--INCHES = 121 PLATE SPACING -IN. = 1/2 OUTPUT DATA PLATE/FLUID CHARACTERISTICS EFFLUENT CHARACTERISTICS FLOW RATE - GPM 10.00 Oil STACK FEET (4) 1.00 PPM 11.39 GPM/STACK FOOT 10.00 FRONTAL AREA - FT2 1.00 % REMOVED 91.6% PLATES VOLUME - FT3 2.00 GPM/FT2 FRONTAL AREA 10.00 SMALLEST DROPLET COMPLETELY VEL IN PL-FT/MIN 1.52 REMOVED (MICRONS) 48.5 RES TIME IN PLATES -MIN 1.32 PLATES/STACK FT 2-0-lit- COLLECTION RATE, LBS/HR 0.62 TTL PLATE SURFACE, FT2 120.00 -GAL/HR 0.09 FT2/GPM 12.00 GPM/FT2 0.083 CRIT SIZE-MICR(5) 314.8 PRESS DROP- IN. WATER 0.006 REYNOLDS NO. IN PLATES 115.6 STOKES' LAW, FLOW(6) VALID % LAMINAR LIMIT 5.8% STOKES' LAW, PART (7) VALID NU I ES: (1) VISC. CORRECTION FACTOR, FLUIDS OTHER THAN WATER, FRESH H2O=1 (2) WIDTH PERPENDICULAR TO FLOW (3) HEIGHT OF PLATES, MUST ADD SUPPORTS FOR TTL. HEIGHT (4) ONE STACK FOOT = ONE FOOT OF PLATE = TWO CUBIC FEET (5) CRIT. SIZE IS LARGEST SIZE DROP FOR WHICH STOKES' LAW VALID (6) INDICATES STOKES' LAW VALID FOR LAMINAR FLOW BETWEEN PLATES (7) INDICATES STOKES' LAW VALID FOR PARTICLE RISE COPYRIGHT FACET INTERNATIONAL, INC. VERSION 2.0 LICENSED COPY NO.001, FACET INTERNATIONAL REVISED: 8-7-01 Telephone: 800-223-9910 Fax: 918-272-8787 504903-2 xlm.v 11111111111111F� - - bWft low profile air strippers System Performance Estimate Client and Proposal Information: series chosen: 2300 Water Flow Rate: 10.0 gpm 2.3 m3/hr Withers & Ravenel: Matt Einsmann Air Flow Rate: 300 scfm 510 m3/hr The Only Place, Marion, North Carolina Water Temp: 50 °F 10 °C #504903-2 AlrTemp: 40 °F 4 °C A/W Ratio: 224 224 Safety Factor: 20% Model2311 Model2321 Model2331 Model2341 Model2351 Untreated Influent Effluent Effluent Effluent Effluent Effluent Contaminant Effluent Target Ibs/hr PPMv Ibs/hr PPMv Ibs/hr PPMv Ibs/hr PPMv Ibs/hr PPMv %removal %removal %removal %removal %removal Benzene 12000 ppb 367 ppb 11 ppb <1 ppb <1 ppb <1 ppb Solubility 1,780 ppm 1 ppb 0.06 15.7 0.06 16.2 0.06 16.2 0.06 16.2 0.06 16.2 Mwt 78.12 96.9376% 99.9062% 99.9971% 99.9999% 100.0000% Ethyl Benzene 6000 ppb 155 ppb 4 ppb <1 ppb <1 ppb <1 ppb Solubility 152 ppm 29 ppb 0.03 5.8 0.03 6.0 0.03 6.0 0.03 6.0 0.03 6.0 Mwt 106.16 97.4178% 99.9333% 99.9983% 100.0000% 100.0000% Toluene 72000 ppb 2702 ppb 101 ppb 4 ppb <1 ppb <1 ppb Solubility 515 ppm 11 ppb 0.35 79.5 0.36 82.5 0.36 82.6 0.36 82.6 0.36 82.6 Mwt 92.13 96.2466% 99.8591% 99.9947% 99.9998% 100.0000% Xylenes 27000 ppb 790 ppb 23 ppb <1 ppb <1 ppb <1 ppb Solubility 175 ppm 530 ppb 0.13 26.1 0.14 26.9 0.14 26.9 0.14 26.9 0.14 26.9 Mwt106 97.0732% 99.9143% 99.9975% 99.9999% 100.0000% MTBE 15000 ppb 4517 ppb 1360 ppb 410 ppb 123 ppb 37 ppb Solubility 43,000 ppm 190 ppb 0.05 12.6 0.07 16.4 0.07 17.5 0.07 17.8 0.08 17.9 Mwt 88.15 69.8866% 90.9318% 97.2693% 99.1777% 99.75241/6 Isopropyl ether (IPE) 3000 ppb 159 ppb 8 ppb <1 ppb <1 ppb <1 ppb Solubility 9,000 ppm 70 ppb 0.01 2:9 0.02 3.1 0.02 3.1 0.02 3.1 0.02 3.1 Mwt 102.18 94.7095% 99.7201% 99.9852% 99.9992% 100.0000% Based on theoretical data only, CONSULT NEEP REPRESENTATIVE FOR WARRANTY Total ppb 135000 ppb 8691 1508 415 124 37 Total VOC Ibs/hr - PPMv 0.63 142.7 0.67 151.0 0.68 152.3 0.68 152.6 0.68 152.7 Total %removal 93.56% 98.88% 99.69% 99.91% 99.97% This report has been generated by ShallowTray Modeler software version Ev2.2. This software is designed to assist a skilled operator in predicting the performance of a ShallowTray air stripping system. North East Environmental Products, Inc. (NEEP) is not responsible for incidental or consequential damages resulting from the improper operation of eitharthe software or the air stripping equipment. © Copyright 1997 North East Environmental Products,inc. • 17 Technology Drive, West Lebanon, NH 03784 Voice: 603-298-7061 FAX: 603-298-7063 • < neepsystems.com> All Rights Reserved rrom: i nomas K. varcell i o: Matt Einsmann Date: 7/23/2004 Time: 2:40:30 PM Page 2 of 2 07/22/2004 01:57 4109310307 July 22, 2004 Attention: Totn .pareell Ref: Your fax today CAMERON CARBON INC PAGE 01 The following data has been generated by Cameron CarboT. s E r�11.1pAL�, The carbon capacities (to saturation) have been. used to co3mpute the carbon exhausticm Fates given below. (Compounds preceded. by * * * indicates data not available for this compound and isotherm data for a similar compound was used for computation. Compounds preceded by ### indicates no data available for this compound, data given is best estimate and, not derived from isotherm data). Flow (GPM) 1.00E+01 Flow (GPD) 1.44E+04 Days per million gallons 69A __.._-.. -..... CARBON SATURATI� I N Rt#TES ** Compound Cainc Sorption !B/day LB11006 * LBlMILLION � (uglL) M w/w) GALLONS GALLONS I Benzene 1.00E+00 1.37E-01 8.789E-02 6.103E-03 6.103E+00 P-thylbenzene 1.00E+00 2.26E-02 5.315E-01 3.591E-02 3.691E+01 Toluene 1.00E+00 4.81E.01 2.498E.02 1..739E-03 1.735E+00 Xylene 1.00E+00 1.57E-01 7.668E-02 5.32SE-03 5.325E+00 Methyl-t-butyl ether 3.70E+01 1.23E-01 3.617E+00 2.812E-01 2.512E+02 ««. lsopropyl ether 1.00E+00 2.18E-02 5,613E.01 4.89E+00 3,828E-02 3AOE-01 I 3.8281=*p1 3.40E+02 The l.b/day of carbon computed above is to saturation. In order to calculate lb/day of carbon to breakthrough we recommend adding X 00% to the saturation data for aqueous phase applicatioris. ATTACHMENT B Major Components Page 1 of 22 Environmental Aviation Industrial Power Generation Petrochemical Marine Military Contact Facet Home A MCS b, A Applications hk Facet's MCS (MPak Circular Flow Separator) Series oil/water separators are designed to handle either gravity or pumped flow on a single pass or re -circulatory basis. There are no moving parts to fail or require expensive maintenance as they are equipped with Facet's patented MPak® coalescing plates. The separator vessel is constructed of carbon steel, with a special corrosion resistant coating both internally and externally. The MCS consists of a pre -separation chamber with a baffle, a plate inlet chamber directly upstream of the plates, an MPak coalescing plate section, and an outlet underflow/overflow exit chamber. Each MCS separator is provided with a special cleaning wand to make accumulated solids removal quick and easy. Special Options • Separators built in accordance with other codes on request • Skids for separators are available on request • Oil pump control station, prepiped and prewired, with automatic level control for side oil holding tank. • Rainwater run-off clean-up • Maintenance washdown clean-up • Heavy equipment and transportation washdown facilities • Groundwater remediation clean-up • Machine tool coolant recovery • Manufacturing facility effluent water • Oil refinery/storage terminal effluent water • Offshore and onshore oil production facilities • Marine Applications • General industry Standard Engineering Specifications • Construction material: A-36 carbon steel • Connections: See Chart • Plate packs: Multiple -angle MPak provided with all operating surfaces sloped at a minimum of 45 degrees. Plates are provided with generous oil disengaging ports and solids disposal holes and packaged with stainless and plastic hardware. Coalescing media is made of calcium carbonate -filled oleophilic polypropylene. • Hydrostatically tested for one-half hour • Welded in accordance with the latest edition of A.W.S. D1.1 • Integral oil holding tanks .D://www.facetusa.com/f env2 mcs index.htm 7/1 ai,)nna Page 2 of Available in NEMA-4 or NEMA-7 construction. Includes: - pump & motor - control panel - high and low level float switches Immersion heaters - available in various ratings and choice of NEMA-4 or NEMA-7 enclosures; prewired to a dedicated heater control panel © Facet International. All rights reserved. This material may not be published, broadcast, rewritten, or redistributed. tn://www_facetusa.com/f env2 mcs index.htm 7/14/2004 f 14<< Facet MCS Series ;r <�< International Coalescing Plate Separators OIL OUTLET AND OIL OUTLET AND LEVEL ON CONNECTION LEVEL CONNECTI fi. fl i MODELLEGEND MCS 1 1 Model Type No. of Coalescing Packs Height of Coalescing Packs (in feet) A _ OUT DRAIN DRAPh IN i2"NPT DRAIN PLAN VIEW 1 INLET B 2` NPT DRAIN SIDE ELEVATION MCS 21, 22, 23, 33 1 OI TLETI D PLAN VIEW SIDE ELEVATION MCS 11 WATER OUTLET INLET LEGEND MCS:.11 :: MCS.21 MCS 22 _MCS,23 MCS 33 A 321/2 826 473/8 1203 57 1448 64e/16 1634 761/2 1943 3.11/2 800 44'." g 't 2 1575 62 15Z5 C 26 660 26 660 381/4 972 513/8 1305 513/8 1305 �D 101/2 267 - 101/? ^ 267 19 � }83 20 �,• �08 ':' 20 50$' E 5 127 5 127 5 127 5 127 5 127 R ,F _,_ 5:. _.,._:: , 50s/is 1278 _. ,..a N/A N/A N/A; N/ N/A N!A NIA �..3 Tank Wall Thickness 1i4 6 1/4 6 _..<..5,� .... 1 6 1/4 /8 9 'sCONNEC IONS s: rt 4d Inlet/Outlet 3 NPT 3 NPT 4 150# RF 6 150# RF 6 150# RF Oil Outlet Size 2" NPT 2" NPT 3" NPT 3" NPT 3" NPT . . .M6Sk33 .. Maximum Flow Rate1 gPm 25 50 100 150 225 Ipm 95 189 379 568 852 iNatrUo�ume , _ 26 �3 �5 a a ;e,tr 123 3 81 50 Oil Tank Volume gal....v 1.4 75 42� Itr. 53 52 159 307 189 UIPaSurfaceArea"# ft2 ti86 744 r fi1iB 7674 �nomriall4 L 'F� 17 2 6r X 6�� Y h.�' `� 'a- t 3g s 69 s 56 G't y3. s Stack Feet ft. 1 2 4 6 g ��tip��hgV�elghtt�� �, lbs. 1541 2064 Operating Weight 4150 6934 10236 kgs. 699 936 1882 3145 4643 ' ACTUAL FLOW RATES WILL BE BASED ON YOUR INLET CONDITIONS. PLEASE CONTACT A FACET REPRESENTATIVE REGARDING YOUR APPLICATION. Due to our continuing program of product Improvement. snecificatinns arP suhiPcr t., Page 1 of Environmental Aviation Industrial Power Generation Petrochemical Marine Military Contact Facet Home MCS Charts 1111116 MCS Series Oil/Water Separators MCSil MCS21 MCS22 MCS23 MCS33 Legend In. mm In. mm In. mm In. mm In. mm 64 A 32'/2 826 47 3/8 1203 57 1448 1634 761/2 1943 5/16 B 311/2 800 311/2 800 44 1118 62 1575 62 1575 51 C 26 660 26 660 381/4 972 1305 51 3/8 1305 3/8 D 101/2 267 101/2 267 19 483 20 508 20 508 E 5 127 5 127 5 127 5 127 5 127 50 F 5/116 1278 N/A N/A N/A N/A N/A N/A N/A N/A Tank Wall '/4 6 1/4 6 '/4 6 1/4 6 3/ 8 9 Thickness Connect'.ons Inlet/Outlet 3" NPT 3" NPT 4" 150# RF 6" 150# RF 6" 150# RF Drain/Level 2" NPT 2" NPT 2" NPT 2" NPT 2" NPT Oil Outlet Size 2" NPT 2" NPT 3" NPT 3" NPT 3" NPT Legend Units MCS11 MCS21 MCS22 MCS23 MCS33 Gal. 321/2 1211/4 2931/2 586 743 Water Volume Ltr. 123 459 1111 2218 2812 Oil Gal. 14 133/4 42 81 50 Tank Volume Ltr. 53 52 159 307 189 MPak Ft2 186 372 744 1116 1674 Surface Area M2 17 35 69 104 156 Stack Feet Ft. 1 2 4 6 9 Shipping Lbs. 790 918 1600 2300 3570 Weight Kgs, 358 416 726 1043 1619 Operating Lbs. 1541 2064 4150 6934 10236 Weight Kgs, 699 936 1882 3145 4643 Facet can guarantee your effluent quality based on your influent conditions with our proprietary MPak® Quality Prediction Program. If you would like a quote on your specific application, please complete the Oil/Water Separation Application to://www.facetusa.com/f env2 mcs charts.htm 7/14/2004 Page 2 of and forward to Facet. We will have a proposal back to you within two business days. © Facet International. All rights reserved. This material may not be published, broadcast, rewritten, or redistributed. n://www_facetusa_com/f env2 mcs chartchtm 7/1d/�nnd GRIGUND WATER RNEDIATION Er'g'l,n'66r`rig [fir —eh,"�i,oifts' & Do"Tt'O FLOW CONK LENGTH WIDTH WIDTH W.M.G.1-IT MODEL MAX"A"O'l (PPM) 4NPT, 517,'A- fhru s 30-4604A. -ZS =--ll; $, ' `'--A tbV*,,,, iDTJ4L LNe.TR *10,14 :*.EibHT,,-,- IVOTH' apprnz sz, -t ':A e"tSM, iki 'SZ, 2, AMA ell 00. 'S A62ii 4T Z 24, 701A 7PQ4145� 32', A; 4, X: Fkbdt Tk1-Ahk N 6: 5723 PARK,PlAZA. GOURT INDIAWftLIS, -14,14' 2 d D. Gw.7— 1 10 /ZVdD REIJE Treatment Systems Page I of Groundwater Remcc iation How Does Scale Form? Scale is a hard mineral deposit that forms in piping, water heaters, showerheads, and other water using equipment. Most often it is found in hard water locations where a process such as heating and cooling occurs. As water flows over and permeates through rocks, it dissolves and brings into solution limestone, chalk, and marble. The more of these hard minerals the water takes into solution, the "harder" it becomes. A very common type of scale called calcium carbonate scale is formed by this hard water. The maximum concentration of calcium carbonate, or any other substance, that will dissolve into a solution is called the saturation point. If water contains a higher concentration of these ions than the saturation point, it is considered supersaturated. In this supersaturated condition, these ions could be thought of as "barely hanging in the water." Factors such as increase in temperature, decrease in pressure, increase in pH, or turbulence cause a decrease in the solubility and further supersaturation. Without the FREIJE treatment, these calcium carbonate ions precipitate or come out of solution in the form of an aragonite crystal which can be seen in Lab Photo 1. These crystals have an electrostatic attraction to foreign surfaces and will easily form calcium carbonate scale deposits on piping, water heaters, showerheads, and other water using equipment. Lab Photo 1 Untreated Water Aragonite Calcium Carbonate Scale Crystals from Indianapolis City Water How Do the. Series E and Series S Keep Scale from Forming? The FREIJE Series E sends an induced oscillating electric field through the pipe wall into the water. This produces molecular agitation in the water in accordance with Faraday's law. (See Figure A). Figure A tlnslabta Supersalureted Water �1Rae}• Ea .ecete— rf.OW 4' ...V cQt!Y* cwgc,4, BFtertotato kn P chargo tnduc*d Mdlecuicr Ira IQn Aoitoti'm Stable dndersofurvied Water —Hard to saale— T• rtY- lea0lhtita cadum tnductban Oph twbanite 4`eW03 —Ha surtoaeiargts^ The Series S utilizes water that flows past permanent magnetic fields to provide necessary molecular agitation. (See Figure B). p://www.freiie.com/groundwater/how.ohD 7/14/2004 MJE Treatment Systems Page 2 of Figure B In both cases, this molecular agitation causes the unstable mineral ions barely hanging in the water to come out of solution and combine with other mineral ions. A snowball affect is initiated resulting in the physical growth of these ions and the removal of their electrostatic charge..Because these larger inns do not have charges at their surface any longer, they float with the water and do not stick to piping, heaters, or other surfaces. As shown in Lab Photo 2, FREIJE treated minerals look disc -shaped rather than tree branch shaped as in Photo 1. These treated calcium carbonate crystals are called calcite crystals and are round and fluffy and much less likely to adhere to foreign surfaces. Lab Photo 2 Treated Water Non -Scaling Calcite Calcium Carbonate Crystals from Indianapolis City Water After Being treated by a FREIJE Series S System. How do the Series E and Series S Remove Existing Scale? The snowball affect caused by the FREIJE treatment actually causes the water to become stable and undersaturated. This frees up water molecules to dissolve existing scale. About 80% of water exists as water molecule clusters and are held together by hydrogen bonds. The molecular agitation from the FREIJE System breaks many of these hydrogen bonds and causes a great number of the water molecule clusters to become individual water molecules. (See Figure C). These individual water molecules now become available to take in or redissolve existing lime scale deposits. Figure C tnJ/www_freiie r.nm/orniindwnter/hnw nhn 7/14/9.004 REIJE Treatment Systems Page 3 of Mc4t WOW rraolecvlcs gar, !tacked rn aggregatas. now Hydrogen bonds are broken - More, seporcte water moiecWes are avoirdWe to ramove eAsting Scale. This also explains why the water has a lower surface tension, is more soluble, leaves less spots, and soaps better than untreated hard water. HOME I ABOUT US I RESIDENTIAL I COMMERCIAL 1 GROUNDWATER REMEDIATION I OUR FAITH I CONTACT ©Copyright 2002 FREWE Treatment Systems. All Rights Reserved. rn•/hn7urur frPiiP nlin I/1 AM OnA MINIMUM CLEARANCE FRONT 1.5 ft. TOP REAR LEFT RIGHT CLEAN SIGHT DISCH, DRAIN BASIC SYSTEM ✓ SUMP TANK 7 STRIPPER TRAYS 7 BLOWER .-% MIST ELIMINATOR 7 PIPING 7 SPRAY NOZZLE 7 WATER LEVEL SIGHT TUBE 7 GASKETS 7 LATCHES FRONT VAPOR DISCHARGE- PRESSURE 3SURE GAUGE L PANEL ISCONNECT MOUNT) ��1Tllf [+1 `J_L� iI1L�u6� ✓ SKID & STANCHION HORN 7 AIR PRESSURE GAUGE —ALARM POWER LAPSE INDICATOR GRAVITY DISCHARGE PIPING 7 LOW AIR PRESSURE ALARM SWITCH(ES) 7 DISCHARGE PUMP 7 HIGH WATER LEVEL ALARM SWITCH FEED PUMP .T DISCHARGE PUMP LEVEL SWITCH _ ADDITIONAL BLOWER PRESSURE GAUGE(S) 7 EXPLOSION -PROOF MOTOR(S) —WATER DIGITAL WATER FLOW INDICATOR LOCAL DISCONNECT NEMA 7 _ AIR FLOW METER 7 CONTROL PANEL _ GAUGE(S) 7 MAIN DISCONNECT SWITCH —TEMPERATURE LINE SAMPLING PORTS 71.S. COMPONENTS/REMOTE MOUNT _ AIR BLOWER SILENCER 7INTERMITTENT OPERATION 7 WASHER WAND STROBE LIGHT —AUTO DIALER RIGHT SIDE NOTE: THIS DRAWING IS REPRESENTATIVE OF A STANDARD POWER: 30,460 Volts, 3 WIRE + GROUND 60 Hz SHALLOWTRAY CONFIGURATION, AND IS NOT INTENDED FOR ENGINEERING DESIGN OR LAYOUT. ACTUAL *CONSULT N.E.E.P. FOR AMPACITIES AND ARRANGEMENT AND DIMENSIONS MAY VARY DEPENDING OTHER VOLTAGE OPTIONS ON BLOWER SELECTION OR OTHER ACCESSORIES. PLEASE CONTACT NEEP FOR DETAILED DESIGN INFORMATION. IPPER CONSTRUCTION: 304L STAINLESS STEEL CONNECTION INFORMATION ITEM SIZE GRAVITY DISCHARGE 3"0 SOCKET, PVC80 DISCHARGE PUMP 1 1/2"0 FNPT WATER INLET 2"0 FNPT AIR EXHAUST NOZZLE 6"0 STUB w/6" CPLG ilter Specialists, Inc. Page 1 of Economical Bag Filtration Equipment BEN There's a reason why FSI bag vessels are some of the most frequently specified filters on the market. Expertly engineered for reliability and ease of use, you'll find our filter vessels will make your fluid lines more productive and more effective. Our bag filter vessels are designed to make the most efficient use of FSI PolyloCTM filter bags, providing bypass -free seals. They also accept conventional ring -type bags. Although they're not ASME- code, they're built to meet demanding ASME Code requirements in our own ASME-certified manufacturing facilities. FSI is also an ISO 9002-certified manufacturer. Our quality control engineers evaluate vessel performance at all phases of fabrication to ensure that FSI vessels will perform at their best under field conditions. When you're looking for a cost-effective filter vessel that is both durable and reliable, look to the FSI BFN series vessels. Although you get an economic filter vessel, it is manufactured to the same high standards and engineering expertise that characterizes all of our other FSI vessels. Features: . Same side inlet/outlet design for easier manifold hookup. . Permanent piped housings. . Single gasket cover seal. . Models to suit your flow rate requirements: o BFN11 - 50 GPM \ BFN13 - 15 GPM o BFN12 - 125 GPM \ BFN14 - 25 GPM . A variety of connections available in either NPT or flange: o BFN 11, 12: 1", 1 1/4", 1 1/2", 2", 2 1/2", 3", 4" o BFN13, 14: 1", 1 1/4", 1 1/2", 2" (Note: BFNP 13 & 14 do not fall under code requirements of minimum ID.) Materials Available in carbon steel, 304 stainless steel. 316 stainless steel is also available on request. tp://www.fsifilters.com/tech bfn.asp 7/14/2004 lter Specialists, Inc. Page 2 of Gasket materials • Available in BUNA N, Neoprene, EPR, Teflon and Viton. Others are available on request. Options . Available with steam jackets, extra length legs, corrosion allowances and evacuation floats. BFC As an alternative to our BFN series of high quality, low-cost filtration vessels, FSI offers the BFC series filter vessel with an ASME code stamp. You still get well designed and built filtration vessel from our own ASME-certified manufacturing facilities. With pressure ratings up to 300 PSI, the BFC vessel is your answer to high quality, economical filtration. Features: • Same side inlet/outlet design for easier manifold hookup. • Permanent piped housing. • Single gasket cover seal. • .Models to suit your flow rate requirements: o BFC11 - 50 GPM o BFC12 - 125 GPM o BFC13 - 15 GPM o BFC14 - 25 GPM • A variety of connections available in either NPT or flange: o BFC11, 12: 1", 1 1/4", 1 1/2", 2", 2 1/2", 3", 4" o BFC13, 14: 1", 1 1/4", 1 1/2", 2" Materials • Available in 316 stainless steel (standard). Carbon steel and 304 stainless steel are available on request. Gasket materials • Available in BUNA N, Neoprene, EPR, Teflon and Viton. Others are available on request. Options • Available with extra length legs, corrosion allowances and evacuation floats. p://www.fsifilters.com/tech bfn.asp 7/14/2004 1 1 1 I I 1 I I I I 1 I 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 I 1 ktp://www.fsifilters.com/tech bfn.asp Page 3 of 7/14/2004 Specialists, Inc. Page 1 of FSI Felt Bags PONG / PENG MAX PONG POEX [ PEEX When it comes to felt filter bags, FSI has the answer. Our years of experience give us an advantage over our competitors, and our felt filter bags show it. Our felt bags are designed to withstand higher solid loading, and are suitable for applications using vessel or open filtration systems. FSI filter bags are the leaders in the industry for many reasons. FSI's integrated technology manages the production of every filter bag, from fiber processing to the manufacture of the felt (all done in-house), on to the final creation of the finished filter bag, guaranteeing the highest quality. Our felt bags come in a variety of materials: polyester, polypropylene, nylon, nomex, and Teflon@. A wide assortment of collar and ring types are available to ensure compatibility with most bag vessels on the market. Most FSI filter bags come standard with the patented Polyloc@ sealing ring. Our Polyloc ring provides a complete hermetic closure, and its self -aligning design eliminates the sealing concerns of traditional steel rings. It's clear that FSI has almost every kind of filter bag, ready when you need them. As a fully -integrated manufacturer, FSI also provides you with the source for all your custom filter requirements by designing and manufacturing filter bags to your specifications for I.D., length, material and core materials. From non-traditional sizes and material, multi -layer construction, individual bag packaging, to bulk and rolled felt, our flexible manufacturing can make it happen. Call us today for more information. Features: • We offer a full line of felt materials and micron ratings. • Conventional sewn bags or the Polyweld welded seam bags available. • Conventional bag rings or the FSI Polyloc ring available on most bags. • Heavy Duty and Extended Life designs available to suit your filtration needs. • Whether sewn or welded -seam, bags can be surface treated to reduce fiber. migration. Glazed and singed KW://www_fsifilters_ccm/tech feltfilter_mn '7n AP)MA ilter Specialists, Inc. Page 2 of finishes are available on most felt materials. . Extended Life designs available for longer life and fewer 1 changeouts. Our Extended Life filter bags provide 1 outstanding performance, twice the dirt holding capacity of a standard felt bag, and our famous no -bypass, welded - seam design. . Multilayer designs for more challenging applications. PONG / PENG I IThe FSI PONG (polypropylene, noninserted glazed felt) filter bag is one of the most versatile and popular bags on the market. Made from a non - inserted polypropylene felt with a glazed ,'- surface finish, the standard bag incorporates and the Polyweld welded ` seam design. The Polyloc ring g y g provides hermetic sealing, preventing steel ring 1 bypass problems. And the welded seam 1 y` eliminates unfiltered liquid bypass occurring due to needle holes. The PENG 1 filter bag is made from non -inserted polyester, and comes with the polyester Polyloc ring. 1 1 These bags come in a variety of sizes and ring seals (Polyloc ring 1 standard) to suit your vessel requirements. 1 Standard bag sizes: 1 #1: 7" dia. x 16" long 1 #2: 7" dia. x 32" long 1 #3: 4" dia. x 9" long #4: 4" dia. x 15" long 1 1 Suggested differential pressures: 1 . 35 PSIG maximum - dirty 1 . 10 -15 PSIG optimum change out 1 . 1 - 3 PSIG initial 1 Operating temp.: 200OF max. - polypropylene 1 1 NOTE: Size #1 only fits FSI baskets that accept the Polyloc@ 1 ring. 1 Micron Ratings 1 1 Part # Nominal 1 PONG & PENG 1 1' Nm 1 1 Rtti)://www.fsifilters.com/tech feltfilter.asn 7/14/2004 Filter Specialists, Inc. Page 3 of! IPON.G & PEN 1 1 1 MAX PONG I 1 The PONG Heavy Duty Extended Life Filter Bag (MAX PONG) is the leader in 1 high -efficiency, low-cost filtration. Its 1 seamless micro -fiber cartridge insert removes trace oils that frequently 1 occur in process fluids, and provides 1 four times the. dirt -holding capacity of conventional polypropylene bags. 1 Combined with its welded seam felt 1 cover and Polyloc ring for elimination of unfiltered bypass, and it becomes 1 the perfect choice for uses where 1 longer -lasting, higher -efficiency filter bags are needed. 1 1 Features: 1 • Welded seam construction eliminates unfiltered bypass 1 through needle holes. . Seamless microfiber cartridge insert creates a larger dirt 1 holding capacity and longer service life, while absorbing smaller particles and filtering a wider range of particle sizes. 1 • FSI's \100% pure polypropylene felt contains no sizing, bonding adhesive, resin, lubricant, silicone or antistatic 1 chemicals, making it FDA compliant, and non foaming with 1 a lower pressure drop. . The non -inserted glaze finish inhibits. fiber migration. 1 . The durable fiber mesh cover provides abrasion resistance and easier installation and removal from filter housing. . The PolylocTM top is standard on the FSI filter bag, creating a hermetic seal within a vessel housing to prevent liquid bypass. I 1 Standard bag sizes: #1: 7" dia. x 16" long #2: 7" dia. x 32" long 1 Suggested flow and pressure drop: Size #1: no more than 45 I 1 kttp://www.fsifilters.com/tech feltfilter.asp G3 113pm PONG &PENG 5 5 pm PONG &PENG 16 16 pm PONG &PENG 25 25 m p PONG &PENG 50 50 pm PENG 75 75 pm PONG &PENG 100 100 pm PENG 200 200 pm 71 7/14/2004 filter Specialists, Inc. Page 4 of < GPM Size #2: no more than 85 GPM 35 PSIG maximum - dirty Operating temp.: 200OF max. - polypropylene Micron Ratings I I 1 I I I I I I 1 I 1 Part # Nominal BMAX PONG1 [I —pm BMAX PONG3 3 pm BMAX PONGS 5 pm BMAX PONG10 10 pm BMAX PONG25 25 pm BMAX PONG50 50 pm BMAX PONG100 100 pm POEX / PEEX - Extended Life Filter Bag The Extended Life filter bag (POEX and A PEEX) provides outstanding performance on many types of ' YC contaminants (such as gels, particles = with wide ranges of sizes, and with various irregular shapes). The coarse pre -filtering layer is designed to W - „ provide long service life, capturing a 4� large amount of contaminants without excess surface loading. The POEX has been field -proven to hold at least twice the amount of contaminants than a standard felt bag, reducing waste volume and bag changes. I I Features: I e With a coarse inner layer, a graded pore structure, and much greater depth than a standard filter bag, the composite bag design captures a wide range of containment particle sizes. 1 e Twice the standard holding capacity of traditional felt bags provides longer service life, fewer change -outs and reduced 1 waste. e Polyweld seam construction and a hermetically sealing Polyloc top to eliminate liquid bypass. e Glazed finish to virtually eliminate unwanted fiber migration. I Standard bag sizes: 1 kp://www.fsifilters.com/tech feltfilter.ast) 7/14/2004 ilter Specialists, Inc. I I 1 1 1 I I #1: 7" dia. x 16" long #2: 7" dia. x 32" long Suggested differential pressures: . 35 PSIG maximum - dirty • 10 -15 PSIG optimum change out • 1 - 3 PSIG initial Operating temp.: 200°F max. - polypropylene Micron Ratings Part # Nominal POEX & PEEX 5 15 pm POEX & PEEX 10 110 Nm POEX & PEEX 25 7125 pm POEX & PEEX 50 50 pm POEX & PEEX 100 100 pm I I I 1 I I I (ttp://www.fsifilters.com/tech feltfilter.asp Page 5 of 7/14/2004 ITetrasolv Filtration, Inc.:: Filtration Products & Services :: Liquid Filters Contents: HPAF SERIES FILTERS I MODEL HPAF-2000 ( The HPAF-2000 filter is a media filter vessel designed to treat liquid streams. While the typical design application is a activated carbon adsorbtion unit, the filter can easily accommodate many medias. Some applications include: • Dissolved Organic Removal (Activated Carbon) • Suspended Solids Removal (Sand Filter) • Dissolved Minerals (Softener Resin) • Oil and Grease Removal (Organo-Clays) • Dissolved and Precipitated Metals Removal • Special Organics (Resin/Carbon Blend) 1 • Catalytic Reactor (Chlorine and Peroxide Removal) No Bio-Remediation Contactor Unit I I 1 1 I I I I I I I 1 I I I Liquid Filters AFD Series AFD-30 • • AFD-55 • AFD-85 • AFD-110 AF Series AF-250 • AF-500 • AF-1000 • AF-2000 • AF-3000 • AF-5000 • AF-10000 HPAF Series • HPAF-500 • HPAF-1000 • HPAF-2000 • HPAF-3000 • HPAF-5000 • HPAF-10000 • HPAF-20000 HPP Series • HPP-50 • HPP-100 • HPP-200 • HPP-300 • HPP-500 • HPP-1000 • HPP-2000 Vapor Filters Filtration Media Special Products I 1 I I 1 1I h th,•Il�xnznx, 4nfmonl�� nnm�nn4n 1,,,, /t,,,n� 7nnn t,+.v. PRESSURE DROP GRAPH (As Filled - 8*30 GA C) a t Flow Rate (GPM) Page 1 of n/^/—^^A ITetrasolv Filtration, Inc.:: Filtration Products & Services I I I I I I I I I DRAIN I I Liquid Filters r— INLET 12" x 16" ACCESS N- OUTLET Page 2 of HPAF-2000 SPECIFICATIONS Overall Height 8,6„ Vessel/Internal Piping CS (SA-36) / SCH Materials 40 PVC Diameter 48" Internal Coating Polyamide Epoxy Resin Inlet / Outlet (FNPT) 3" External Coating Epoxy Mastic Drain / Vent (FNPT) 3/4" / 1/2" Temp um Pressure / 75 PSIG / 1400 F GAC Fill (Ibs) 2,000 Cross Sectional Bed 12.5 FT2 Area Shipping / Operational Weight (lbs) 3,020/6,775 Bed Depth/Volume 5.5 FT / 68.7 FT3 I Our Company I News I Catalog I Services I RFQs I Contact Tetrasolv Filtration, Inc. • 1200 East 26th Street • Anderson, Indiana 46016 • USA Toll Free: 800-441-4034 Telephone: 765-643-3941 - Fax: 765-643-3949 I www tetrasolv.c Y. syr i/: "r s"N `� tG �' T I�x ...<"aro.�'. .�"iY�+."� ���➢� } a a<.�{�w�, �e..�", aSU?.z �ar`3.. ,t �` 1.,. C�.} A. a1�,�a�?t,. ................. I I I I I I I I I I i I attn'//WWW_tetrasn1V rnm/cata1nm/hnaf_?000 111FM rf/n//,l nAA SR-EBII0 WATER METERS PD-450 1of2 (Invensys Metering Systems DISPLACEMENT TYPE MAGNETIC DRIVE COLD WATER METERS 5/8" (DN 15mm), 3/4" (DN 20mm) and 1" (DN 25mm) Sizes APPLICATIONS: Measurement of cold water where flow is only in one direction; in residential, commercial and industrial services. i CONFORMANCE TO STANDARDS: Invensys SR-EBII Water Meters meet the requirements of NSF Standard 61 and comply with ANSI/AWWA Standard C700-latest revision. Each meter is tested to insure compliance with AWWA standards. CONSTRUCTION: Invensys SR-EBII Water Meters consist of three basic components: maincase; measuring chamber; and per- manently, hermetically -sealed register. Maincases are made of EnviroBraSS'" II C89520 alloy with externally -threaded spuds. Mea- suring chambers are of Rocksyn , a corrosion -resistant thermoplas- tic material. Maincase bottom plates are available in EnviroBrass II or, if frost protection is desired, in cast iron or synthetic polymer. Simplicity of design and precise machining of components allows interchange- ability of parts among like -size meters to provide ease of mainte- nance. The register, measuring chamber and strainer can be removed without removing the maincase from the installation. SEALED REGISTER: Permanently, hermetically sealed; proven magnetic drive design; with integral tamper -proof locking device. Guaranteed for 25 years. The standard register includes a straight - reading, odometer -type totalization display; a 360° test circle with center sweep hand; and a low flow (leak) detector. Gears are self- lubricating, molded plastic for long life and minimum friction. The hermetic sealing of the register eliminates dirt and moisture, tam- pering, and lens fogging problems. No change gears are required for accuracy calibration. Encoded - type remote reading systems are available for all SR-EBII Water Meters. (See back of sheet for additional information.) TAMPERPROOF FEATURES: Removing the register to obtain free water is prevented by a locking system inside the meter. Removing the register requires a special tool that is available only to water util- ities. MAGNETIC DRIVE: The unique design of the direct magnetic drive is a positive, reliable, dependable drive coupling, proven in millions of SR Water Meters. OPERATION: Water flows through the meter's strainer and into the measuring chamber where it operates the piston. The piston, which moves freely, oscillates around a central hub, guided by the rub- ber -coated division plate. A drive magnet, incorporated in the piston, rotates around the out- side of the hermetically sealed register well and magnetically drives the 'follower" magnet sealed within the well. The "follower" magnet drives a crank connected to the register gear train, which translates the number of piston oscillations into volume totalization units displayed on the register face. MAINTENANCE: Invensys SR-EBII Water Meters are engineered to provide long-term value and virtually maintenance -free operation because of their design simplicity and interchangeability of mod- ules. CONNECTIONS: Tailpieces/Unions for installing the meters on a variety of pipe types and sizes are available as an option. 5/8" SR-EB AMR (pictured) 3/4" and 1" available SERVICE Measurement of cold water with flow in one direction only. NORMAL 518" (ON 15mm) size: 1 to 20 gal/min. (0.25 to 4.5 m3h) OPERATING 3/4" (DN 20mm) size: 2 to 30 gal/min. (0.45 to 7.0 m3h) FLOW RANGED 1" (DN 25mm) size: 3 to 50 gal/min. (0.7 to 11.0 m3h) ACCURACY 100% f 1.5% of actual thruput LOW FLOW 5/8" (DN 15mm) size: 95% at 1/4 gal/min. (0.96 m3h) REGISTRATION 3/4" (ON 20mm) size: 95% at 1/2 gal/min. (0.10 m3h) 1' (ON 25mm) size: 95% at 314 gal/min. (0.15 m3h) MAXIMUM 5/8" (ON 15mm) size: 10.8 psi at 20 gal/min. (0.7 bar PRESSURE LOSS at 4.5 m3h) 3/4' (ON 20mm) size: 11.0 psi at 30 gal/min. (0.8 bar at 7.0 m3h) 1' (DN 25mm) size: 10.9 psi at 50 gal/min. (0.8 bar at 11.0 m3h) MAXIMUM 150 psi (10.0 bar) OPERATING PRESSURE MEASUREMENT Oscillating piston ELEMENT REGISTER Straight reading, hermetically sealed magnetic drive. REGISTRATION 5/8", 3/4", 1': 10 gallons, 1 cubic foot, 0.01 m3 or 0.1 m3/sweep hand revolution. 5/8'. 3/4", 1% odometer wheels (10,000,000 gallons, 1,000,000 cubic feet or 100,000 m3) METER 5/8' (ON 15mm) size: 3/4" (26.44mm) threads CONNECTIONS© 5/8" x 3/4" (DN 15mm x 33mm) size: 1" (33.25) threads 3/4' (ON 20mm) size: 1" (33.25mm) threads 3/4" x 1' (DN 20mm x 42mm) size: 1-114" (41.91mm) threads 1" x 1-1/4" (DN 25mm x 48mm) size: 1-112" (47.75mm) threads (All threads are straight pipe, external type, conforming to ANSI B1.20.1, or ISO R228, if specified.) MATERIALSO Maincase—EnviroBrass II C8952 alloy Measuring chamber—Rocksyn—standard Bottom plate—EnviroBrass 11, cast iron or synthetic polymer Magnets —Alnico Trim —Stainless Steel Casing bolts —Stainless Steel Strainer —Thermoplastic 1D Maximum rates listed are for intermittent flow only. Maximum continuous flow rates as specified by AWWA are: 5/8' (DN 15mm)-10 gal/min (2.3 m3h) 3/4' (DN 20mm)-15 gal/min (3.4 m3h) 1' (DN 25mm)-25 gal/min (5.7 m3h) M Unless otherwise noted, 5/8' size and 5/8' x 3/4' characteristics are Identical. 5/8" x 3/4" designates 5/8' with 3/4' connection thread. Metric designation is the normal bore x the outside diameter. © Synthetic polymer maincase bottom plate available on 5/8' meter only. PD-450 2of2 Sealed Register Retainer Nut Strainer Division Plate Direction of Flow 5/8" AMR System Dials Shown Dimensions and Net Weights Metric Size A B C Width Net Weight,D 5/8' 7-1/2' 4-9/16" 2-1/8' 4-5/8" 5 lb.12 oz. (DN 15mm) (190mm) (115mm) (55mm) (120mm) (2.6 kg) 5/8" x 3/4" 7-1/2" 4-9/16' 2-1/8" 4-5/8" 5 lb. 15 oz. (DN 15mm x 33mm) (190mm) (115mm) (55mm) -(120mm) (2.7 kg) 3/4" 9' 5-1/8" 2-9132" 5-1/4' 8 lb. (DN 20mm) (230mm) (130mm) (60mm) (135mm) (3.6 kg) 314" short 7-1/2' 5-1/8" 2-9/32' 5-1/4' 8 lb. (DN 20mm) (190mm) (130mm) (60mm) (135mm) (3.6 kg) 1" 10-3/4" 5-3/4" 2-5/8" 6-13/16" 12 lb. (DN 25mm) (275mm) (145mm) (70mm) (175mm) (5.5 kg) ,D With Rocksyn' measuring chamber. Remote Reading Systems —For use with all sizes of Invensys Water Meters All Invensys AMR systems work with the same absolute encoder Electronic Communications Registers (ECR), enabling the utility to mix and match or eas- ily move from one system to another without changing registers for each. The TouchRead° Automated Meter Reading and Billing System —is a multi- purpose encoder remote system suitable for indoor and/or outdoor use. The ECR Register uses a wired connection between the meter and an outside remote for inside set meters --or a pitlid mounted module, enabling under- ground meters to be read automatically without opening the meter box or vault. All wired connections and terminals of the TouchRead PitLid (TR/PL) modules and registers are fully sealed at the factory using a special process to ensure protection from water infiltration. The connection terminals of ECR/WP registers are also factory sealed. Meters equipped for TouchRead System reading can be read with a visual reading device, stand alone AutoGun, and/or reading gun with an AutoRead HandHeld Device. For more information on TouchRead System equipment refer to bulletins AMR-TR, AMR-401, AMR-403, AMR-312 and EXSUMHH. PhonRead' AMR —is a reliable telephone based call -in system that does not require batteries for operation. It also does note require equipment to be installed at telephone company facilities. PhonRead Meter Interface Units Invensys Metering Systems P.O. Box 487 450 N. Gallatin Avenue niontown, PA Invensys 800-METER-I 5401 Metering Systems FAX (Direct to Factory) Y Local: (724) 439-7729 Toll Free:1-800-888-2403 Web site: www.invensys.com select North Amer/can Water Email: h2oinfa@invensys.com (MIU) automatically call "in' to the utility office for transferring meter reading data from the meter site to a PC. PhonRead is a transparent AMR system that does not interfere with customers' telephone service. For more information refer to bulletins AMR -PR and AMR-302. RadioRead' AMR —uses superior Direct Sequence Spread Spectrum modula- tion to provide reliable, safe and virtually interference free radio -based trans- mission of reading data from underground or inside -set meters that are equipped with Meter Transceiver Units (MXU). A choice of meter reading options is available. A radio frequency hand-held device (RF-HHD) can be used by a meter reader on foot. The RF-HHD can also be used to collect read- ings from TouchRead equipped meters, or for manual meter reading entries. A more powerful Vehicle Transceiver Unit (VXU) can be used in any car or truck to read meters while on the move. (A dedicated meter reading vehicle is not required.) For more information refer to bulletins AMR -RR, AMR-301 and AMR- 303, and AMR-401. MultiRead` Port Expanders —can provide the capability to connect multiple ECR equipped meters to a single PhonRead MIU or RadioRead MXU to save the utility time and money for installations such as apartment complexes and shopping centers. Refer to bulletin AMR-305, AMR-306 and AMR-308. AUTHORIZED INVENSYS DISTRIBUTOR SR® WATER METERS TYPICAL PERFORMANCE CURVES 5/8" and 5/8" x 3/4" SR Meter UA-5619 OEM■■■E33OMMMUfl■■ mom ■F�■ ■■■■■■■■■■■■■■■■■■■■■■ 3/4" and 3/4" x 1" SR Meter UA-5830 ■■■■■■■■■■■■■■■■■■■■■■ 1-1/2" SR Meter UA-5674 (Invensys PD-760 1 of 1 Metering Systems 3/4" SR Meter 7-1/2" Laying Length UA-5831 ■■■■■■■■■■■■■■■■■■■■■■... ■EME■■MMM■■■■■■�s�■■■■ ■■■MEMO■■■■■■■■■■�■■■■ ME■E■■EM■■■■■■■II■M■■■, M■M■■■■MMMM■M■BMM■■■M■. MEM■■M■■■■MERN■E■■■■■■; 1" and 1" x 1-1/4" SR Meter UA-5832 ■■■■■■�: '�'�1'�..Z'��a��■■■■■Ora■ ■■■■■■■■■■■■■■■■■■■■■■ ■■■r...■.■MC[�tr�F�3R3R■■■■■ II i 2" SR Meter UA-5673 MEMEMEL•,L3EMOMEREMB■■■■■ ■■■■■■■■■■■■■■■■■■■■■■ ■■iii�■�■��■����;�393'Ji■■ QUICK REFERENCE GUIDE SR II® POSITIVE DISPLACEMENT METERS (Metric sizes to nearest millimeter) �Invensys Metering Systems PDM-REF 5/8" & 5/8" x 3/4" SR II (DN 15 and DN 15 x 20) 3/4" & 3/4" Short and 3/4' x 1" Rand (DN 20 and DN 20 x 25) 1" SR II (DN 25) AWWA Normal Flow GPM m3/h 1-20 2-30 3-50 0.25-4.5 0.45-7.0 0.7-11.0 AWWA Minimum Flow GPM m3/h 114 1/2 3/4 0.06 0.10 0.15 AWWA Continuous Flow GPM m3/h 10 15 25 2.5 3.5 6.0 Laying Length Inches Metric 7-1/2 9 - 7-1/2 10-3/4 190mm 229-190'mm 273mm Height -Base to Lid Inches Metric 5 5-1/2 6-9116 127mm 140mm 167mm Height - Base to Center Line Inches Metric 1-3/4 2-3/16 2-7/16 44mm 56mm 62mm Width Inches Metric 3-7/8 4-1/2 6-1/2 98mm 114mm 165mm Pipe Threads Inches Metric 3/4-1 1 & 1 - 1-1/4 1-1/4 20 - 25mm 25 & 25-32mm 32mm Net Weight Pounds Kilograms 4.4 6.4 - 6.2' 11.9 2 3.1- 2.9' 5.4 Pressure Loss -Maximum Flow psi at GPM bar at m3/h 7.0 at 20 9.0 at 30 7.3 at 50 0.5 at 4.5 0.6 at 7.0 0.5 at 11.0 All SR II meters are available with standard read or the following remote type registers; Invensys Electronic Communications Registers (ECR), Electronic Communications/Waterproof (ECR/WP), TouchRead PitLid (TR/PL), and TouchRead Convertible (TRC). ' Short version SRO POSITIVE DISPLACEMENT METERS (Metric sizes to nearest millimeter) 5/8" & 5/8" x 3/4" SR (DN x and DN 15 x 20) 3/4" & 3/4" Short and 3/4" x 1" SR (DN 20 X 20 and DN 20 x 25) 1" SR (DN 25) 1-1/2" Screwed and Flanged End SR (DN 40) 2" Screwed and Flanged End SR (DN 50) AWWA Normal Flow GPM m3/h 1-20 2-30 3-50 5-100 8-160 0.25-4.5 0.45-7.0 0.7-11.0 1.1-23.0 1.8-36.0 AWWA Minimum Flow GPM m3/h 1/4 1/2 3/4 1-1/2 2 0.06 0.10 0.15 0.35 0.45 AWWA Continuous Flow GPM m3/h 10 15 25 50 80 2.5 3.5 6.0 11.0 18.0 Laying Length Inches Metric 7-1/2 9-7-1/2' 10-3/4 12-5/813" 15-1/417'" 190mm 229-190mm 273mm 321-330"mm 388-432'"mm Height - Base to Lid Inches Metric 4-9/16 5-1/8 5-3/4 6-7/8 7-17/32 116mm 130mm 146mm 175mm 191mm Height- Base to Center Line Inches Metric 2-1/8 2-9/32 2-5/8 2-21/32 2-5/8 54mm 58mm 67mm 67mm 67mm Width Inches Metric 4-5/8 5-1/4 6-13/16 8-3/4 9-11/16 117mm 133mm 173mm 224mm 246mm Pipe Threads Inches Metric 3/4-1 1 1-1/4-1-1/2 1-1 /2 Internal 2Internal 20-25mm 25mm 32mm 40mm 51mm Net Weight Pounds Kilograms 5.9 8.0-7.5' 12.0 23-26" 37-42"' 2.6 3.6-3.4" 5.4 10.4-11.6" 17.6-19 Pressure Loss - Maximum Flow psi at GPM bar at m3/h 10.8 at 20 11.0 at 30 10.9 at 50 11.4 at 100 12.1 at 160 0.7 at 4.5 0.8 at 7.0 0.8 at 11.0 0.8 at 23.0 0.8 at 36.0 All SR meters are available with standard read or the following remote type registers; Invensys Electronic Communications/Waterproof (ECR/WP), TouchRead PitLid (TR/PL), TouchRead Convertible (TRC), Impulse Contactor (IC), and High Speed Pick-up (HSPU). Short version " Flanged end version SR-STD-EB loll SPECIFICATIONS SR Water Meters - EnviroBrass II Maincase For Cold Water Meters Displacement Type with Direct Read Registers 5/8" — 2" SR Sizes TYPE Magnetic Drive, Sealed Register, Positive Displacement Type Oscillat- ing Piston only. SIZE Must conform to American Water Works Standard C-700 as most recently revised. LENGTH Must conform to American Water Works Standard C-700 as most recently revised. CASES All meters shall have a non -corrosive EnviroBrass II C89520 alloy outer case with a separate measuring chamber which can easily be removed from the case. All meters shall have cast on them, in raised characters, the size and direction of water flow through the meter. Cast iron frost bottoms, or EnviroBrass bottoms shall be provided on 5/8", 3/ 4", and 1" size meters. 1- 1/2" and 2" meters shall be the split case type with EnviroBrass II lower and upper shell assemblies. The manu- facturer's serial number must be permanently affixed to the maincase to aid in identification and must be visible so that it can be read from directly above the water meter. EXTERNAL BOLTS AND WASHERS All external bolts and washers shall be of corrosion resistant material and be easily removed from the maincase. All threaded maincase bolt holes must be covered, to aid in removal of the bolts for repair. REGISTER The register must be of the straight reading type with a large red test or sweep hand and shall include a low flow indicator on the dial face. The numeral wheel assembly shall be located at the bottom of the dial face with reading obtained from left to right. Registration shall be in cubic feet, gallons or metric units. All reduction gearing shall be contained in a permanently hermetically sealed, tamperproof enclosure made from a stainless steel material, covered with a heat tempered glass lens. The register shall be secured to the maincase by means of a locking device located in the interior of the meter so the register cannot be removed externally by non -utility personnel. An external register box assembly is not acceptable. The register must be covered so as to pro- tect the register by a lid constructed of a copper based alloy or a suit- able synthetic polymer. MEASURING CHAMBER The measuring chamber shall be of suitable synthetic polymer and shall not be cast as part of the maincase. All piston assemblies shall be interchangeable in all measuring chamber assemblies of the same Invensys Metering Systems P.O. Box 487 450 N. Gallatin Avenue Uniontown, PA 1nvensys j 800-METER-IT 1 Metering-638-3748 Systems FAx(DirecttoFactory) Y Locall:(724)439-7729 Toll Free:1-800-888.2403 Web site: www.ims.invensys.com select North American Water Email: h2oinfo@lnvensys.com size. The measuring chamber shall be held in place without the use of fas- teners. The measuring chamber piston shall operate against a replaceable control roller, allowing for repair to AWWA standards. The control roller shall rotate on a stainless measuring chamber steel pin, to provide added strength, wear resistance and corrosion resistance. There shall be an elastomeric seal or seals between measured and unmeasured water, preventing leakage around the measuring element. MAGNETIC COUPLING The motion of the piston will be transmitted to the sealed register through the use of a direct magnetic drive without any intermediate coupling. STRAINERS All meters must be provided with a corrosion resistant strainer which is easily removable from the meter without the meter itself being discon- nected from the pipeline. CHANGE GEARS Change gears will not be allowed to calibrate the meter. All registers of a particular registration and meter size shall be identical and com- pletely interchangeable. Should meters arrive with registers containing more than one gear combination, the entire shipment will be returned to the manufacturer freight collect and the next responsible bidder will receive the award. ACCURACY AND HEADLOSS TESTS Meters shall conform to current AWWA C-700, current revision, test flows, head loss and accuracy standards. PRESSURE CAPABILILTY Meters shall operate up to a working pressure of 150 pounds per square inch (psi), without leakage or damage to any parts. The accu- racy shall not be affected when operating at this pressure due to possi- ble distortion. Accuracy shall not be affected by variations in pressure up to 150 psi. PERFORMANCE WARRANTIES In evaluating bid submittals, warranty coverage will be considered. All bidders are required to submit their most current nationally published warranty statements for water meter maincases, registers and measur- ing chambers. SHIPMENT VERIFICATIONS A statistically controlled sample of each meter shipment will be tested by the utility to insure each shipment meets the utility performance and materials specifications. AUTHORIZED INVENSYS DISTRIBUTOR ATTACHMENT C Engineering Plans SECTION 11200 Remediation Equipment PART 1 -- GENERAL 1.01 THE REQUIREMENT A. Furnish all labor, materials, equipment, tools, and services required for the furnishing and installing of all equipment shown on the Drawings and required for the Work. 1.02 STORAGE AND HANDLING A. Take care in shipping, handling, and connecting equipment. 1. Avoid damage to equipment. 2. Replace any damaged equipment regardless of degree of damage. a. Mark damaged equipment so as to prevent inadvertent use. b. Remove from site. PART 2 -- PRODUCTS 2.01 DUAL -PHASE EXTRACTION SYSTEM A. Vacuum pump shall be Bush Mink MM model MM1144AV. B. Knockout tanks shall have 240 gallon capacity and be compatible with the vacuum pump. C. Transfer pump 1 shall be Continental progressive cavity pump model CPML56-CSQM. D. Oil/water separator shall be Facet model MCS 11. E. Transfer pump 2 shall be Goulds centrifugal pump model SP3298: 1 x 1 % - 6. F. Holding tanks shall have 240 gallon capacity each. G. Air stripper shall be ShallowTray Model 2351 with skids, controls, 5 HP 300 scfm blower, and optional discharge pump and level switches (reference proposal #504903). H. Iron treatment unit shall be Freije Series S Treatment Units model SZ-21-SA. I. Bag filter vessel shall be FSI Model BFNP11-2" connections-316 stainless steel with .- PONG10P1PWE — 10 micron filter. J. Carbon filters shall be Tetrasolv Filtration Model HPAF-2000, liquid phase carbon filter: K. Pressure switch shall be Dwyer model A1PS34. 7/27/04 11200-1 Formerly The. On1ya- l. L. Pressure gauge shall be by Ametek (Grainger Stock # 5ZP98.) M. Vacuum gauge shall be by Ametek (Grainger Stock # 5ZP92). N. Flow meter shall be Sensus Model SR-EBII: 5/8". O. Level switches shall be IFM Efector KI Series proximity switches model KI5207. 2.02 BUILDING AND APPURTENANCES A. Utility building shall be Speed Space SS-1014 metal building with roll -up garage doors (5' x 7') on each side. B. Louvered vents shall be Dayton aluminum (Grainger Stock #4F951). C. Exhaust fan shall be Dayton hazardous location fan (Grainger Stock #3XK51) with: 1. Intake guard (Grainger Stock #6D581) 2. Wall shutter (Grainger Stock #4C556) 3. White Rodgers hazardous location thermostat (Grainger Stock #2E449) D. Lighting fixtures shall be Appleton EXP fluorescent fixture (Grainger Stock #3V446) with: 1. Two fluorescent bulbs (Grainger Stock #3V524). 2. Outlet box with 3/4" hub, 3/4" flexible fixture hanger, 3/4" safety support hook, and rigid support E. Receptacles 1. Appleton hazardous area receptacle (Grainger Stock #1A359). PART 3 -- EXECUTION 3.01 GENERAL INSTALLATION A. Comply with equipment manufacturer's instructions and recommendations for installation. B. Remediation system shall be constructed so that all requirements, including, but not limited to, third party listing, of the local permitting authority are met. C. Wire all equipment together so that there is a single point connection for the field wiring. D. Pipe all components together so that there is a single point inlet connection and a single point outlet connection for the field piping. END OF SECTION 11200 7/27/04 11200-2 Formerly The Only Place FALATER V WITHERS i ENGINEERS 1 PLA 111 MacKenan Drive Cary, North tel: 919-460-6( V OF SHEETS DIAGRAM SHEET 1 SHEET 2 AND CONSTRUCTION NOTES SHEET 3 I1 s lll✓✓✓ Jon H. Laughter Donald J. Austin Thomas P. Welbourn James D. Chambless, Sr. March 2, 2004 Laughter, Austin and Associates, P.A. Engineering • Planning • Land Surveying 131 FOURTH AVENUE EAST HENDERSONVILLE, NORTH CAROLINA 28792 Mr. Mac Wiggins NCDENR Water Quality Section 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Discharge Permits — Harold Wilson Dear Mr. Wiggins: (828)692-9089 Fax (828) 693-8822 WATS 1-800-858-LAND l OCT v; WATER QUALITY PAL OIOIce pEHEVILI=E R� Enclosed please find copies of drawings and a checklist for discharge permits to two (2) filter wastewater disposal systems for two (2) proposed single-family dwellings located on Middle Fork Road, S.R. 1605 near Bat Cave in Henderson County, North Carolina. This submission is for you review and approval. Thank you for your consideration in this matter. Respectfully Submitted, Laughter, Austin and Associates, P.A. "Id, Jon H. Laughter, P.E. Enclosures ka/JHL qP r ATC Single Family Residences (non -recirculating filters) In-house Checklist GENERAL INFORMATION (circle a or b): a. New Site (propose discharge) ? 1. Is 30Q2 > 0 cfs? [dies []no 2. Is 7 Q10 > 0 cfs? If not then, 5/2 limits. [Vies []no 3. Are septic tank, dual sand filters in series, and disinfection provided? [q es []no 4. Is this discharge into waters classified as ORW, NSW, .HQW, WS-I or WS-II? []yes [:]fib (If yes and proposed, discharge will not be permitted. No dischargers are allowed in W&I waters.) b. Existing Site (previously or not previously permitted) ? 1. Are septic tank, sand filters, chlorinator and contact tank provided? - [4es []no SITE PLAN 1. Is the map shown to scale? 2. Does the map show: 3. Does the plan show: building or house property lines wells ✓ receiving stream v' s OCT - 9 2008 WATER QUALITY SECTION A.SHEVILI—E REGIONAL C—, ICE discharge point north arrow Y' vicinity map ai distance to building foundations distance to property lines distance to wells L -� system components and sizesr 100 year flood contour AI A 4. Does the system maintain a 100-ft setback from all water supply wells both on and off site? *-s 5. Does the system maintain a 10 ft setback from all property lines, dwellings, basements?' ye 6. Are elevations addressed for each component? NPDES DESIGN FLOW 1. NPDES Design FIow2 =120 gpd/bdrm x , 3 bdrms gpd (minimum design must be for 240 gpd/residence) 2. Design flow for dischargers other than single families, reference 2H 0.219 Minimum Design Requirements. N/A 3. Discharge must be less than 1000 gpd to be eligible for coverage under General Permit3. 6K SEPTIC TANK (Recommend minimum 1000 gal capacity) Detention Time (meet one of the following): Nominal detention time: (REC. 1 day minimum)' ' NCPH On -site Wastewater Management Guidance Manual 2from NC DEM NOI for NCG550000 3from NCG5500DO SFR ATC Checklis 10/19/00 1060 [gal] tank size [gpd] NPDES design flow = L78 days Actual minimum detention time: (REC. 0.5 day minimum)2 1006 [gal] tank size ( 1 - 0.3) [gpd] NPDES flow rate x (3))3= 10days PIPING 1. Slope from house to Septic Tank: (REC. 2% to 5%)4 2. Is buried piping located in an area susceptible to vehicular traffic? �O 3. Is there a provision to protect pipe from large vehicular loads (recommend ductile iron)? NO 4. Are cleanouts and long sweep elbows provided for easy maintainance? 5. Are cleanouts housed inside meter boxes below the surface? DISTRIBUTION BOX (If applicable) 1. Is a detail of the box provided (recommend the adjustible cap type)? PJA 2. Is there a way to divert flow from one line to the other? A/ f A- 3. Is there a way to ensure equal flow to each line? Nf A SUBSURFACE SAND FILTERS 1. Media Specifications (DWO Standards): Effective size:- 0.35-0.5 mm Uniformity coefficient: < 3.0, Dust coefficient: < 0.5% 2. Bed Sizes: _ Primary filter @ Z 7 ft X 6, ft. each = 162 sf Secondary filter @ ft X ft. each = sf Depth of sand: L S ft (TYP. 1.5 to 3 ft.)5 3. Application Rates (dual or recirc. filters are required for new systems): Dual Filters: Primary Filter: gpd/sf (Use < 1.15 gpd/sf)6 Secondary Filter: gpd/sf (Use. < 2.3 gpd/sf)7 4. Intermittent Filter: gpd/sf (REC. 0.4 to 1. gpd/sf)8. �D 5. Is.a Ifmil (or thicker) liner provided for sandfilters?9 6. Is washed gravel and crushed stone addressed for sandfilters? 7. Is geo-cloth being provided to prevent top soil infiltration into gravel and the sand media? Yc5 'EPA On -site WWT & Disposal pg 10 ?Metcalf & Eddy example page 1061 3per EPA/625/R-92/005 pg 45 use Peaking Factor of 3 41HS Tucson Area Off Tech. Provisions 5EPA/625/R-92/005 p71; NEHA On -Site rec. 24" 6NC DEM NOI for NCG550000; 1.2 from AZ DEQ bul. #12 p76; 1.0 to 1.5 fm EPA/625/R-92/005 p 71 ANC DEM NOI for NCG550000 81VIetcaN & Eddy, Wastewater Engineering pl066 9froin NC DEM NOI for NCG550000 p 2 1 SFR ATC Checklis 10/19/00 DISTRIBUTION & COLLECTION LINES 1. Distribution lines: Size: `f in. (3 to 6 in. perforated P.V.C)l Slope: % (TYP.< 2%)2 2. Underdrain'lines: Size: in. (3 to 6 in. perforated P.V.C)3 Slope: % (REC. 0 to 1 %)4 3. Are pipes embedded in gravel or crushed rock? 4. Are filter distribution lines plugged or capped? yt 5 5. Are filter collection lines vented (for aeration and snaking) to the surface? SYSTEM HEAD 1. Gravity System (If applicable): Is there sufficient head from septic tank to discharge point to promote flow? (TYP. > 3.25 ft)5 2. If there is more than one bed, are elevations given and are they correct to ensure proper flow? CHLORINE CONTACT CHAMBER (if applicable) 1. Size: gallons. 2. Detention time: min. T = WQ x 24 hr. x 60 min. (TYP. 30 min. minimum)6 3. Is tank designed to disrupt short circuiting? (baffling should be provided) POINT OF DISCHARGE 1. Stream classification: C ; 'Tr . If WS classified, has DEH been notified? 2. Is the stream classified as a Trout Stream jr) supplemental classification7? If- chlorinated, does system include dechlorination? Y� 5 Is demonstrated alternate method of disinfection provided? W DEFINITIONS Open Sand Filters (single pass): Primary or secondary effluent is distributed once, over an exposed, open sand bed. Removable covers are typically used. Wastewater may be applied by gravity flow through distribution lines, periodic surface flooding or spray distribution. Treatment by entrapment, sorption and assimilation takes place as the wastewater percolates through the sand bed. Collection is made by underdrain lines imbedded in gravel which convey the filtrate to disinfection treatment and final discharge: Collection lines may be vented to the top of the sand bed to allow for aeration. Buried (subsurface) Sand Filters Similar to open sand filters except the sand -filter is constructed below grade and covered with backfill. Wastewater is applied by gravity flow through perforated distribution lines installed on top of the filter bed. Distribution and collection lines may be vented to the surface to allow for aeration of the sand bed. 1gravity lines, NEHA On Site; 1 to 2 in. pressure lines, Metcalf& Eddy, WW Eng. p1066; 2AZ DEQ bul. #12 p76 3Metcalf & Eddy, Wastewater Engineering p1066 AMetcalf & Eddy, Wastewater Engineering p1066 5EPA/625/R-92/005 p 70 6from NC DEM checklist 7fr from NCG550000 SFR ATC Cliecktis 10/79/00 Recirculating Sand Filters Recirculating filters are open filters which employ recirculation of filtrate. The filtrate is returned to a recirculation tank and is mixed with septic tank effluent (typically at a 3:1 or 5:1 ratio, filtrate :septic tank effluent) after which the mix is applied to the sand bed.- Sand beds are sized based upon the amount of septic tank effluent. After each dose a portion of the filtrate is. diverted for further treatment and disposal. Dosing applications require a pressurized distribution line. Intermittent Sand Filters These filters have wastewater applied to the sand beds intermittently. Filters are most efficient under aerobic conditions and typically sand beds need to be rejuvenated. This requires an open cover type arrangement which allows for access to the sand bed. Dosing applications require a pressurized distribution line or surface flooding. The dosing is achieved through pumping or siphoning. - Rapid Sand (gravity) Filters Rapid sand filters employ a large hydraulic head (9 to12 foot difference between filter bed .liquid and clear well) which drives the water through the filter quickly (hence the name). As filter pores clog backwashing with filtrate is required to expand the sand bed and dislodge particles. Slow Sand (gravity) Filters Slow sand filters are similar to rapid sand filters except they employ a smaller hydraulic head (0.2 to 4.0 foot difference between filter bed liquid and clear well) which drives the water through the filter much more slowly. As a result, loading rates are much lower than the rapid sand filters. The filter can be cleaned by removing a few inches of sand. SFR ATC Checklis 101191DO