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HomeMy WebLinkAboutWQ0034367_More Information (Received)_20200106lft�wl< DICI<SON community infrastructure consultants January 6, 2020 NC Department of Environmental Quality Division of Water Resources Water Quality Permitting Section Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attention: Ms. Ashley Kabat Environmental Engineer Division of Water Resources Re: Application No. WQ0034367 Additional Information Request Northwest Regional WRF High -Rate Infiltration and Reclaimed Water Bulk Distribution System Onslow County Dear Ms. Kabat: Please find enclosed the additional information to address the items received November 22, 2019: 1. Compiled TSS and Flow Data — "2020-01-06 Compiled NDMR Data.pdf" 2. Disc Filter Flow Analysis — "Discfilter Calculations.xlsx" 3. Rental Disc Filter Information — "200046-AO 40X Disc Pricing.pdf" 4. Existing Disc Filter Information — "Siemens 40-X Disc Filter Data Sheet.pdf" 1. K. Engineering Calculations "Provide signed, sealed, and dated Engineering Calculations showing that the facility will meet effluent standards listed in Attachment A of the existing permit with the removal of the membrane filters from the treatment works." Response: Since Hurricane Florence (September 2018), the facility has been meeting effluent standards listed in Attachment A of the existing permit without the membrane filters. Refer to the attached TSS and flow / loading data. A rental disc filter is temporarily installed upstream of the existing disc filters, membrane filters and UV disinfection system. The flow has been temporarily bypassing all these components due to impacts from Hurricane Florence. Therefore, based on the effluent TSS numbers achieved without the 1213 W. Morehead Street Suite 300 Charlotte, NC 28208 Tel. 704.334.5348 wtiwv.wkdickson.com Aviation • Water Resources • Community Development • Energy Ms. Kabat January 6, 2020 Page 2 membrane filters online, and at a significantly higher hydraulic loading than the existing discfilters are designed for (9.25 gpm/ft2 at max. daily flow versus 0.48 gpm/ft2 at max. daily flow each), once the rental disc filter is taken offline and the existing disc filters return to service, it is expected that the plant will continue to meet effluent standards without the use of the membrane filters as has been demonstrated since September 2018. 2. N. Operation & Maintenance Plan "Provide a revised Operation and Maintenance Plan that includes the required operation and maintenance of the new open -vessel UV system rather than the closed -vessel system or state that a final O&M plan will be submitted with the Engineering Certification." Response: A final O&M manual and plan will be submitted upon contractor final submittals and approval by the Engineer. 3. P. Additional Documentation - Existing Permit: 1. Please provide the following schedules from the current permit issuance: i. Prior to operation of the reclaimed water bulk distribution system, the Permittee shall submit documentation of a bulk reclaimed water education program in accordance with 15A NCAC 02U .0501(a)(3), .0501(b)(4), and .0601(d). Response: Please note that currently there has been no operation of the reclaimed water bulk distribution system. In accordance with 15A NCAC 02U .0501(a)(3), .0501(b)(4), and .0601(d) prior to the reclaimed water bulk distribution being placed in operation, ONWASA will submit documentation to NCDEQ of a bulk reclaimed water education program. 2. The inspection report prepared from the Wilmington Regional Office explained that the groundwater lowering system has not had water present for sampling as required by PPI 002 in the current permit issuance. Provide an explanation on how the groundwater lowering system is operated and how sampling is performed for PPI 002 at this facility. Response: The groundwater lowering system is a pumped system and is controlled through a float system. This pumped groundwater's flow is measured through a flow meter, and the flow through this system is sporadic and at times nonexistent. One month exceeded an average daily flow in excess of 10,000 gallons per day and this was during hurricane impacted month. We would propose that the sampling of PPI 002 be IICKSON Ms. Kabat January 6, 2020 Page 3 dropped from the permit and utilize the sampling from the monitoring wells (MW-1, MW-2, MW-3, and MW-4) as an indicator for the impact to the groundwater. Should you have any questions or need additional information, please contact me at 704-227-3417 or email at iholland@wkdickson.com Sincerely, W.K. Dickson & Co., Inc. Mr. James W. Holland, P.E. Project Manager c: Mr. David M. Mohr \\\\\IIii;I�'. oFESs�p Engineering Director Onslow Water and Sewer Authority rD IICKSON Data Sheet for Tertiary Filter Equipment Name: Siemens 40-X Disc Filter Service: Sanitary Waste Water Filtering Tag No.: 20331000279 Plant Location: Onslow County, NC (ONWASA) No. of Units: Two (2) Manufacturer/Model: Siemens / 1406 Tank Disc Fitter 1 OPERATING DATA CONSTRUCTION MATERIAL 2 Filter Type Disk/Drum, cloth media Drum/Tank 304 Stainless Steel 3 Fluid Municipal Waste water Fitter 304 Stainless Steel 4 Nozzle Plastic 5 Maximum Liquid Flowrate / unit mgd 2 Flanges 304 SS Cut Plate 6 Operating Temperature °F Ambient Gaskets Note 4 7 Operating Pressure atm Atm Bolting, external 304 SS 8 Liquid Density Ib/ft3 62.4 Nuts, external 304 SS 9 Liquid Viscosity cP 1 Painting / Coating External N/A - Note 1 10 Vapour Flowrate N/A Internal N/A - Note 1 11 Vapour Density @ T/P N/A MECHANICAL DATA 12 Vapour Viscosity @ T/P N/A Drum/Disk size In 39.2 13 Molecular Weight N/A Number of filter elements 28/disc 14 Flange Rating / Facing 150 lb. 15 PERFORMANCE Tank Thickness shell/head ga 11 16 Liquid to be removed N/A V se nk me r in /A 17 Particle size to be removed (um) > 10 ess I / Ta k He ght ( /f) i 100 18 Allowable pressure drop (clean) Negligible Gross Filteration Area (2 filters) ft2 m2 830 19 Allowable pressure drop (dirty) 300 mm ffect.Filtr. Area (NEFA) 2 fifters ft2 mz _ 20 Max Influent Total Suspended Solids (mg/1) 20 Ba kw fac ity s ray ozzl 21 Effluent Total Suspended Solids (mg/I) < 5 (see note 7) Mesh Type, Absolute micron 10 22 Effluent Turbidity, 24 hr Avg.(NTU) N/A ESTIMATED WEIGHTS 23 Effluent Turbidity, Max. (NTU) N/A Shipping lb 8,000 24 Operating lb 19,600 25 DESIGN DATA Hydrotest lb n/a 26 Design Code N/A Internals lb n/a 27 Vessel Orientation Horizontal ACCESSORIES 28 Corrosion allowance mm N/A 29 Design Temperature "F n/A Drain Valve Siemens to Supply 30 MDMT "F N/A Level Monitor IFM Effector 31 Design Pressure (Internal) Full of Water Level Switch IFM Effector 32 Stress Releving N/A Drives SEW 33 Radiography and UT N/A Motors Baldor 34 ASME Code Stamping N/A 35 Shop Hydrotest Pressure Full of Water 36 Fitter Support N/A 37 NOTES 38 1. Standard Stainless Steel Handling and Washing Procedures including Oakite Post treatment 39 2. Botts and nuts shall be Stainless Steel for optimum corrosion protection as per ASTM At 53 40 3. VTA = Vendor to Advise 41 4. Spiral wound, 4.5mm thk, ASME B16.20 SS 316L winding with graphite filled, SS316L inner and outer ring 42 5. All flanges up to 24" NB shall be as perASME B 16.5 and above 24" in accordance with ASME B 16.47 series A. 43 6. Direction of the flow shall be cleary stamped on the filter. 44 7. Chemical addition and additional equipment may be required at buyers expense if the Turbidity or TSS is 45 originated from significant particles <10 micron in size, or any other constituents renderthe water unfilterable. 46 47 48 49 50 51 Sheet1 oft 52 53 DAVCO'" an 6V000A brand EVOQUA FORTY-X DISC FILTER BUDGET PROPOSAL Project Name: ON WASA Disc Filter Pricing Date: 11/22/2019 Proposal Number: 200046-AO Process Performance Requirements: Avg. Daily Flow: Peak Daily Flow: Influent Avg. TSS: Influent Peak TSS: Effluent TSS: Fg2 X Filter Sizing and Selection: Number of Filters: Filter Model Number: Avg. Hydraulic Loading Rate: Avg. Solids Loading Rate at Avg. Flow: Max Solids Loading Rate at Avg. Flow: Peak Hydraulic Loading Rate: Avg. Solids Loading Rate at Peak Flow: Max Solids Loading Rate at Peak Flow: 0.6 mgd = 417 gpm 1.2 mgd = 833 gpm 10 mg/I 20 mg/I 5 mg/I h 1 E1403T 4.63 gpm 0.56 mg/I 1.11 mg/I 9.25 gpm 1.11 mg/I 2.22 mg/I Fortv-X Filter Specs: Submergence: 65% Effective Filter Surface Area 90 ft' / filter Drum Rotational Speed 1-3 rpm Drum Drive Motor 2 Hp, 480V, 3ph, 60Hz Backwash Pump 33 gpm at 100+psi Backwash Pump Motor 5 Hp, 480V, 3ph, 60Hz Material of Construction: Filter Tank 304 SS Central drum 304 SS Sliding Cover 304 SS Filter Cloth 316SS Filter Panel Box ABS / PPE Backwash Trough 304 SS Spray Manifold 304 SS Evoqua Additional Scope: Each filter to have individual PLC based control panel with HMI and ethernet port (of Evoqua's standard design and components). Mounting by others. Trailer mounted 3 disc filter unit. Site set up including piping, delivery and initial commissioning of the unit. Level probe for automatic backwash operation. Standard equipment spare parts including: 4 filter panels and 4 spray nozzles No DAVCO" an E)VOQUA brand Equipment startup and operator training: 2 days on site, 1 trip. Supplied by Others Civil construction and installation; including piping, concrete works, and electrical connections Other instrumentations not described herein Control Panel stands or mounting Effluent/ Bypass Weirs Equipment Access Platform or Grating Equipment Freeze Protection Any necessary bid bonding requirements Influent feed pumps or influent isolation valves Any other items not explicitly indicated in this proposal Eaurent Budget Pricing: One (1) Forty-X Disc Filter(s) and scope as defined above .................... $245,000 US Dollars F.O.B. Thomasville, Georgia. Freight is included. Taxes and Duties are Not Included. Price and delivery estimate valid only for 45 days from date of this proposal. Recent market conditions have resulted in exceptionally volatile prices for materials. This means that the cost used for developing the prices in this qucatation are subject to escalaltion. As a result of the recent tariffs, it has become necessary for Evoqua to pass along any excalation in the cost of materials affected by recent tarriffs. Delivery: Submittals: 4-6 weeks from mutually agreed upon and signed contract for submittal delivery. Equipment: 16-18 weeks from approved submittals for equipment delivery. The scope of supply and pricing are based on Evoqua's standard equipment selection, standard terms of sale and warranty terms. Any variations from these standards may affect this budgetary quotation. Additionally, please note that this budgetary quotation is for review and informational purposes only and does not constitute an offer for acceptance. Effluent TSS Data (9/4/2018 - 8/28/2019) 12 10 4- - - - - - - - - - - - ------ - - - - - - - - - - - - - - - - - - - - - ----- O Daily TSS 8 - - - - Daily-Wa-x (10 mg/L) - - - - Monthly Avg Max (5 mg/L) 6 - UO UO ---------------- O O 4 — O O O O O O O O O O ®®®®® coo coo 00000000000®®®(bO ®® Co®® 00® ® ®®®O ®O 2 - 0 y I. co co co co rn rn rn N O N N N M 00 O N Flow Data (9/4/2018 - 8/28/2019) 1,600,000 1,400,000 t O Daily Flow Effective Loading (gpm/ftz) O I�►IIIQIIIII=��� O 1,000,000 O Q 0 O O 800,000 000 0 8 OpO ,gL O O C7O O 0 C7 O O O CP O 600,000 0 ® 00 0 00 00 0 0 Oo CP 0O O 0O0 OQ�,O 0Cp 0 0 00 400,000 8 ��O O O �� �5 ® ® 0 0 O 0c6 0 C99 00 OCb CO 0 0 *1' t t 200,000 0 8 O O O 0 O 0 O MD 00 rn rn C), � N N - 12.00 - 10.00 - 8.00 - 6.00 - 4.00 - 2.00