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HomeMy WebLinkAboutNC0021211_Regional Office Historical File Pre 2016Mickey, Mike From: Cris Routh <crouth@cityofgraham.com> Sent: Wednesday, October 07, 2015 4:37 PM To: Mickey, Mike Subject: RE: July DMR Mike, Good afternoon. Thanks for the e-mail. Holiday designation was erroneously omitted for July 6 on our July DMR. The City of Graham observed July 6 as the Independence Day holiday for employees. Due to this observance, no data was collected for that day. If you have any further questions, please contact me at my contact information below. Cris Routh ORC, Plant Superintendent City of Graham WWTP 336-570-6721 crouth D-cityofgraham.com From: Mickey, Mike [mailto:mike. mickey@ncdenr.gov] Sent: Wednesday, October 07, 2015 2:23 PM To: Cris Routh Subject: July DMR Hi Cris — Our database noted monitoring omissions (pH, D.O., temp and conductivity) for the week of 7/6-10. These daily parameters were only reported four times that week on the DMR. Was just checking to see if the data was simply omitted from the DMR or if it was not collected. Trying to head off a letter. Let me know what you find out. Holler back if any questions. Thanks, Mike. ---------------------------------- Mike.Mickey@NCDENR.gov NC DENR Winston-Salem Regional Office Division of Water Resources — Water Quality Programs 450 W. Hanes Mill Road, Suite 300, Winston-Salem, NC 27105 Phone: (336) 776-9697 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. WSRO MONTHLY DMR VIOLATIONS REPORT FOR: Alamance NCO021211 Graham WWTP Monitoring Violation Frequency Microohms Violation 2015 7'. ;001 Conductivity 07-11-2015 ''.5 X week per Cm Frequency - Milligrams Violation 2015 7 001 DO, Oxygen, Dissolved 07-11-2015 ''.5 X week per Liter Standard Frequency (Units, i.e., Violation 2015 7 001 pH 07-11-2015 5 X week l Ph .Frequency Temperature, Water Degrees '.Violation 2015 7 001 Deg. Centigrade 107-11-2015 5Xweek ICentigrade 4 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary July 10, 2015 Mr. Victor R. Quick, Superintendent City of Graham PO Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection NPDES Permit No. NCO021211 Graham Wastewater Treatment Plant Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham Wastewater Treatment Plant in Alamance County on July 9, 2015. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective on July 1, 2013 and will expire on May 31, 2016. The facility had a copy of the current permit available on site during the inspection. 2. Self -Monitoring Program A review of the monthly Discharge Monitoring Reports (DMRs) for the period of May 2014 through April 2015 showed only one violation of permit parameters in February 2015: an Ammonia Nitrogen violation that resulted in a Notice of Deficiency from our office, dated May 7, 2015. All parameters appear to have been sampled per the requirements of the permit. 3. Laboratory The plant's on -site laboratory is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, and Toxicity samples. Flow - proportional composite samples are collected daily. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of the last calibration (April 9, 2014) was available for review. 450 West Hanes Mill Road, Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncwater.org An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper 5. Sludge Handling & Disposal The City of Graham operates under Division of Water Resources Land Application permit #WQ0003824 for the removal of residuals. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The Land Application program will be inspected by Division of Water Resources later this month. 6. Operations & Maintenance Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents daily process control data such as sludge volume, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Similar to last summer, the facility's clarifiers are showing signs of infiltration by Macrothrix, a freshwater crustacean that is not commonly found in wastewater. According to operators, the freely swimming Macrothrix has not had significant impacts to treatment, aside from a slight decrease in pH. The Marcothrix was dormant during the winter, but returned when temperatures increased. Operators believe that the Macrothrix infestation is the result of illegal dumping of pond -water. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run on staggered intervals. All four secondary clarifiers are currently in service. The plant has an alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. Paperwork appears to be well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. The facility was found to be in compliance with NPDES Permit No. NC0021211. Please refer to the attached checklist for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 776-9800. Sincerely, W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDENR cc: Central Files WSRO United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 15 1 3 I NCO021211 I11 12 15/07/09 17 18 L C J 19 L G j 201 I 21I 111 I I I I I I II 1 I I I I I I I I I I 1 1 1 1 1 1 1 1 1 1 1 I II I I I 1 l f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------------- Reserved --------- ---- 67 701_ 71' I 72 L, J � 731 I 174 75I III I I I I80 1 I i Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:OOAM 15/07/09 13/07/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 12:30PM 15/07/09 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Crispian T. Routh/ORC/336-570-6721/ Victor Ray Quick//336-570-6700 /3365135502 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets. of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336 i�'I=SODO/ J. 776--98O0 Y-1 U - SignatureofManagement QQAA Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. /j Page# NPDES yr/mo/day Inspection Type (Cont.) 31 NCO021211 �11 12 15/07/09 17 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective on July 1, 2013 and will expire on May 31, 2016. The facility had a copy of the current permit available on site during the inspection. 2. Self -Monitoring Program A review of the monthly Discharge Monitoring Reports (DMRs) for the period of May 2014 through April 2015 showed only one violation of permit parameters in February 2015: an Ammonia Nitrogen violation that resulted in a Notice of Deficiency from our office, dated May 7, 2015. All parameters appear to have been sampled per the requirements of the permit. 3. Laboratory The plant's on -site laboratory is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, and Toxicity samples. Flow -proportional composite samples are collected daily. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of the last calibration (April 9, 2014) was available for review. 5. Sludge Handling & Disposal The City of Graham operates under Division of Water Resources Land Application permit #WQ0003824 for the removal of residuals. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The Land Application program will be inspected by Division of Water Resources later this month. 6. Operations & Maintenance Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents daily process control data such as sludge volume, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Similar to last summer, the facility's clarifiers are showing signs of infiltration by Macrothrix, a freshwater crustacean that is not commonly found in wastewater. According to operators, the freely swimming Macrothrix has not had significant impacts to treatment, aside from a slight decrease in pH. The Marcothrix was dormant during the winter, but returned when temperatures increased. Operators believe that the Macrothrix infestation is the result of illegal dumping of pond -water. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run on staggered intervals. All four secondary clarifiers are currently in service. The plant has an alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available 71 Page# 2 Permit: NC0021211 Owner - Facility: Graham WWTP Inspection Date: 07/09/2015 Inspection Type: Compliance Evaluation for review during the inspection. Paperwork appears to be well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page# Permit: NCO021211 Owner - Facility: Graham WWrP Inspection Date: 07/09/2015 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? M ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable 0 ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Operation and maintenance at the facility appear to be excellent. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ MEI application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The permit became effective on July 1. 2013 and will expire on May 31, 2016. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? M ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? 0 ❑ ❑ ❑ (if the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ 0 ❑ on each shift? Is the ORC visitation log available and current? M ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? 0 ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Page# 4 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 07/09/2015 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? M ❑ ❑ ❑ Comment: System annual report July 1, 2013 through June 30, 2014. Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? M ❑ ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ❑ Is the flow meter operational? ❑ ❑ ❑ (if units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: Verification of the last calibration (April 9, 2014) was available for review. Aerobic Digester Yes No NA NE Is the capacity adequate? M ❑ ❑ ❑ Is the mixing adequate? 0 ❑ ❑ ❑ Is the site free of excessive foaming in the tank? M ❑ ❑ ❑ # Is the odor acceptable? 0 ❑ ❑ ❑ # Is tankage available for properly waste sludge? M ❑ ❑ ❑ Comment: Three aerobic digesters at the plant. Sludge is then moved to the sludge holding tank until land application. Bar Screens Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Comment: Bar screenings go into a dumpster, which is emptied twice weekly. Primary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Yes No NA NE Yes No NA NE Page# 5 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 07/09/2015 Inspection Type: Compliance Evaluation Primary Clarifier Yes No NA NE Is the site free of evidence of short-circuiting? 0 ❑ ❑ ❑ Is scum removal adequate? 0 ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ 0 Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ❑ ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? E ❑ ❑ ❑ Is the site free of evidence of short-circuiting? 0 ❑ ❑ ❑ Is scum removal adequate? 0 ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? 0 ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? 0 ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ N Comment: Macrothrix still in clarifiers after a dormant phase during winter. No significant impacts to treatment, aside from a slight decrease in PH. Disinfection -Gas Are cylinders secured adequately? Are cylinders protected from direct sunlight? Is there adequate reserve supply of disinfectant? Is the level of chlorine residual acceptable? Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? If yes, then is there a Risk Management Plan on site? If yes, then what is the EPA twelve digit ID Number? (1000- ----) Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ E ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ E ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ Page# 6 Permit: NCO021211 Owner - Facility: Graham WWrP Inspection Date: 07/09/2015 Inspection Type: Compliance Evaluation Disinfection -Gas Yes No NA NE If yes, then when was the RMP last updated? Comment: 150 pound cylinders of Chlorine Gas De -chlorination Yes No NA NE Type of system ? Gas Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ ❑ M Is storage appropriate for cylinders? 0 ❑ ❑ ❑ # Is de -chlorination substance stored away from chlorine containers? ❑ 0 ❑ ❑ Comment: 150 pound cylinders sulfur dioxide Are the tablets the proper size and type? ❑ ❑ 0 ❑ Are tablet de -chlorinators operational? ❑ ❑ 0 ❑ Number of tubes in use? Comment: Chlorine and sulfur dioxide gas stored separately but under same shelter. Standby Power Yes No NA NE Is automatically activated standby power available? M ❑ ❑ ❑ Is the generator tested by interrupting primary power source? 0 ❑ ❑ ❑ Is the generator tested under load? 0 ❑ ❑ ❑ Was generator tested & operational during the inspection? ❑ 0 ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? 0 ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? M ❑ ❑ ❑ Is the generator fuel level monitored? 0 ❑ ❑ ❑ Comment: 800-kW generator can operate the entire plant@ exercised monthly under full load. 400-kW generator can operate the wet well pumps that transfer influent to the primary clarifiers: runs for 20 minutes every 2 weeks. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? M ❑ ❑ ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees M ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Page# 7 Permit: NCO021211 Inspection Date: 07/09/2015 Effluent Sampling Owner -Facility: GrahamWWrP Inspection Type: Compliance Evaluation Yes No NA NE Comment: The thermometer inside the refrigeration unit read 3 degrees C during the inspection. They replaced both samplers in 2014. They change tubing quarterly prior to toxicity sampling. Effluent sampler is now under a cover for rain protection. Page# Pat McCrory Governor NCDENR North Carolina Department of Environment and Natural Resources May 7, 2015 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF DEFICIENCY Case # NOD-2015-LV-0037 Graham WWTP NPDES Permit No. NC0021211 Alamance County Dear Mr. Quick: John E. Skvarla, III Secretary A review of the self -monitoring report for the month of February 2015 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type NH3-N February 2015 8 mg/I 8.63 mg/I Monthly Average Exceeded Thank you for your attention to this matter. Remedial actions should be taken to correct the cause(s) of this violation. Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties. If you have any questions or require any additional information, please contact Jenny Graznak at (336) 776-9800 or at jenny.�raznak@ncdenr.eov. Cc: WSRO Central Files Sincerely, Sherri V. Knight, P.E., Assistant Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDENR Division of Water Resources, Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 Internet: www.ncwater.org of EFFLUENT S c =v z la APR I S 201� 5 s NPDES PERMIT NO. NCO021211 DISCHARGE NO. 001 MONTH FEBRUARY _. YEAk_.' FACILITY NAME CITY OF GRAHAM WWTP CLASS IV COUNTY ALAMANCE CERTIFIED LABORATORY (1) CITY OF GRAHAM WWTP LAB CERTIFICATION NO. 240 CERTIFIED LABORATORY (2) MERITECH, INC CERTIFICATION NO. 165 OPERATOR IN RESPONSIBLE CHARGE (ORC) CRISPIAN T. ROUTH GRADE IV CERTIFICATION NO. 992940 PERSON(S) COLLECTING SAMPLES _......_. -PLANT-OPERATORS ORC PHONE 336-570-6721 CHECK BOX IF ORC HAS CHANGED 3 = ' NO FLOW / DISCHARGE FROM SITE * Q Mail ORIGINAL and ONE COPY to: APR 2 2015 �' ZG S ATTN: CENTRAL FILES x DIVISION OF WATER QUALITYtNATURE OF OPERATOR IN RESPONSIBLE CHARGE) Z8,9 1617 MAIL SERVICE CENTER . ,• i ; ;::Y THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS UU I1.9 _ RALEIGH, NC 27699.1617 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. E 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 00625 00630 FLOW j J U U w t= E c. EFF ❑ ui > c i= � o (14 O C9 > INF N d < _j m U m X O w _j0 Q O a- Q U O z2-0 dN0 o cn � J ¢ H0 0 z z c14 a 0 O a Q w a w 0 m = z U) F- U 0) u- E?i] O H z I- O= F- a 0 Y 1- O Z 0 z a- U HRS IHR Y/B/N I MGD C SU u /L I m /L m /L I m /L #/100m1 I m /L m /L Ibs/mon m L Ibs/mon uhm/cm m L m /L Z100001 2411 <20 5.331 10.21 1 1 1 1 1,324 4 0000 2411 1 1 9.3 1.31 1 1,282 6 0000 24 Y 1.07 10 7.5 <20 13.1 8.30 7.8 25 12.0 1 812 '1�rTM s �T x�i �.e^�n"� "�.,�.o..,P,...,.k�-..ed.e5.:"..>d�..,m,.'=�>...5...-.,.'e',��i_�...._`x�.s....,'::�.iZ �,a>..i.�S><_._. eus...,,vm,:: ^I� ,..._... ..... _.... ... .R_,. .i ,._.•� ,.,_:"'�,...,i�.£... � '., .a,.•,C.e..�...a jx.«... ... ,.: _. _...,>�,,,,,. � , ......_�,.1 ��. �Y^.i��m I za,*°�,��..';.c '_£�..�,,,,,....�wxi..l�.u�,wv�.:.a....5„_z.: fim ....o�a.,�..a,.nm "� ...a`;. �'.. ,, ac..e. ...,.,.� ���"........,.,.:m,. 3.a..x _.. �.....a. a�. •ram' ��,..,c,. ...,: ._.�.. <..c....t. ,.. ��'•, w. _....,,.....-.�a..w ., ..>...<.... ..�.,. .>.�a.�. �„ ��, ®�i ®�®�®�®_yam �• • ®®®�®___®®® m� � � ���_��-------l---IIIIIIIIIIIIIIIIIIIII'IIIIIIIIIIIIIIIIIIIIIII'llllllllllllllllllllllll1lllllllllllllllllllll'llllllllllllllllllllll, DMR Review Record ility: �� yr, W��Tf Permit No.: �j�'` �02 (( NCPipe No.: MonthlYear: a0 15 Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Action Weekly/Daily Violations Date Parameter Permit Limit Limit Type DMR Value % Over Limit Action Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Action Other Violations/Staff Remarks: Clue j vlakT� 1rl 1 1�1r11 --vv� supervisor Remarks: N NoD-ao(s - Ly-mil Completed by: -)Vqs% C�zlqa_� Date: SLf 1,7 Assistant Regional Supervisor Sign Off: Regional Supervisor Sign Off: Date: Date: Facility Nine: ! 1 / !�' t"4d✓* T1 2 r0/�'T Permit #: Iye 002 •c..p.....•......r...+'..Ra.wa...... s..F .. ........... .................................................. .. Bach -[gip 4 lcatoria.Respc►�atsiblVl�a a (BU ORC) PrintIF14 .Name' tT Certificate Type / Grade / Number; Work Phone #: Signature: Date: r "1 certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted, I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0203 and failing to do so car► result in Disctpllttaxy-Actions by the Water Pollution Control System Operators Certification Commission" .............°...........................l..............................................................................................., BachVp Operator in Responsible Charge (BU ORC) Pit Full Naxne, ,3t4/6LeY S. 15M ITY Cede / Nutrtber r , �0' Work Phone #: (336) 70 (77 Certificate Type / . t- Signature: Date' , ",Certify that,l agree to; MYsign ion as a Back-up Operator in Responsible Charge for the facility noted.l understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth is 15A NCAC 080 .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution, Control System Operators Certification Commission." .............................................................................................................................. ........... Back -Up (operator in Responsible Charge (BID ORC) Print Full Name, Certificate Type / Grade / Number: Work Phone #: f ) Signature: Date: "I certify that;I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted, i understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC asset forth in 15A NCAC 08G .0205 and failing w do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............. .......................s.....................................• ............. 6........................................................ Back -Up Operator in Responsible Charge (BU ORC) Print FulI Name: Certificate Type / Grade / Number: Work Phone #: ( ) Signature: Date: "I Certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted I understand and will abide by the rules and regolatious pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Acdons by the Water Pollution Control System Operators Certification Commission." ........ ................. ............................................................................. .......•.......... .........................., Revised 03-2014 LTA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary July 18, 2014 Mr. Victor R. Quick, Superintendent City of Graham PO Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection NPDES Permit No. NCO021211 Graham Wastewater Treatment Plant Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham Wastewater Treatment Plant in Alamance County on July 17, 2014. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective on July 1, 2013 and will expire on May 31, 2016. The facility had a copy of the current permit available on site during the inspection. 2. Self -Monitoring Program A review of the monthly Discharge Monitoring Reports (DMRs) for the period of June 2013 through May 2014 showed no violations of permit parameters. In addition, all parameters appear to be sampled per the requirements of the permit. 3. Laboratory The plant's on -site laboratory is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, and Toxicity samples. Flow -proportional composite samples are collected daily. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of the last calibration (April 17, 2014) was available for review. 585 Waughtown Street, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 Internet: www.ncdenr.gov An Equal Opportunity \ Affirmative Action Employer— Made in part by recycled paper 5. Sludge Handling & Disposal The City of Graham operates under Division of Water Resources Land Application permit #WQ0003824 for the removal of residuals. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The Land Application program was inspected by Division of Water Resources on July 10, 2014. 6. Operations & Maintenance Cris Routh is the ORC, and the Back -Up ORC is Victor Quick. Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents process control data. such as sludge volume, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. At the time of the inspection, the clarifiers had recently been infiltrated by Macrothrix, a freshwater crustacean that is not commonly found in wastewater. According to operators, the freely swimming Macrothrix has not had significant impacts to treatment, aside from a slight decrease in pH. Operators have not been able to rid the plant of the Macrothrix. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. All four secondary clarifiers are currently in service. The plant has a alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. Paperwork appears to be well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. The facility was found to be in compliance with NPDES Permit No. NC0021211. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, Sherri V. Knight, P.E., Assistant Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDENR cc: Central Files WSRO United States Emi onmental Protection Agency Form Approved. E PA Washington, D.C. 204M OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yrhtWday Inspection Type Inspector Fat Type 1 IN 1 2 15 1 3 NCO021211 ' 11 12 14/07/17117 181 C I 19 I C I 201 I 211111 1 1 I I I I II 11 I I I I I I I I I I I( I I I I I! I I I II I I I I 1 F Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --Reserved- 671 70 U 71 U 72 1 N 1 731 1 174 79 III I I I 80 I_I I i I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Demttt Numben 09:30AM 14107117 13I07/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 12:30PM 14107/17 16/05/31 Name(s) of Onsfte Representative(s)fritles(s)IPhone and Fax Number(s) Other Facility Data X Crisplan T. Routh/ORC1336-570-6721/ Name, Address of Responsible OlfkiaVride/Phone and Fax Number Victor Ray Quick,PO Drawer 357 Graham NC 272530357i1336.570-670013365135502 Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement Operations & MaintenancE Records/Reports Self -Monitoring Program E Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional streets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ % It $/a0) qt*�-4• Signaturre, of Management Q A/Re/viewer Agency/Olice/Phorle and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previouseditionsare obsolete. Page# NPDES yrlmotday Inspection Type (Cont) 31 NCO021211 I11 12 14/07117t7 18'c Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective on Jury 1, 2013 and will expire on May 31, 2016. The facility had a copy of the current permit available on site during the inspection. 2. Self -Monitoring Program A review of the monthly Discharge Monitoring Reports (DMRs) for the period of June 2013 through May 2014 showed no violations of permit parameters. In addition, all parameters appear to be sampled per the requirements of the permit. 3. Laboratory The plants on -site laboratory is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc, analyzes metals, Total Nitrogen, and Toxicity samples. Flow -proportional composite samples are collected daily. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quartedy basis by Instrument Specialists, Inc. Verification of the last calibration (April 17, 2014) was available for review. 5. Sludge Handling & Disposal The City of Graham operates under Division of Water Resources Land Application permit #W00003824 for the removal of residuals. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The Land Application program was inspected by Division of Water Resources on July 10, 2014. 6.Operations & Maintenance Cris Routh is the ORC, and the Back -Up ORC is Victor Quick. Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents process control data such as sludge volume, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operators logbook is maintained at the plant and is signed during each shift. At the time of the inspection, the clarifiers had recently been infiltrated by Macrothrix, a freshwater crustacean that is not commonly found in wastewater. According to operators, the freely swimming Macrothrix has not had significant impacts to treatment, aside from a slight decrease in pH. Operators have not been able to rid the plant of the Macrothrix. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. All four secondary clarifiers are currently in service. The plant has a alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit A copy of this data was available for review during the inspection. Paperwork appears to be well organized and maintained. Page# ` Pe r W NCO021211 inspection Dab: 07/1712014 r-MUentJReceiving Waters Owner - Faciiity: Graham WWTP inspecMn Type: Compliance Evaluation The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page# Permit NCO021211 Ownw-Facility: GrahamWWTP Mrspedlon Dab: 0711712014 inspection Type: Complance Evaluation Permit Yes No NA NE (If the present permit expires In 6 months or less). Has the permittee submitted a new ❑ ❑ M ❑ application? Is the facility as descrlbed In the permit? MOOO # Are there any special conditions for the permit? ❑ ■ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the Inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The permit became effective on July 1.2013. Aerobic Digester Yes No NA NE Is the capacity adequate? 0 ❑ ❑ ❑ Is the mixing adequate? 0 ❑ ❑ ❑ Is the site free of excessive foaming in the tank? 0❑ ❑ ❑ # Is the odor acceptable? M❑ ❑ ❑ # Is tankage available for properly waste sludge? M ❑ ❑ ❑ Comment: Three aerobic digesters at the plant. Sludge then moved to holding tank until land applied. Record Keepina Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. rag, required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they Include all permit parameters? Has the facility submitted Its annual compliance report to users and DWO? (if the facility Is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility ciasslflcation? Yes No NA NE EF:�2A Page# 4 ` permit: NCO021211 Ownw-Facility: GrahamWWTP Inspection Daft: 07117/2014 Inspec"M Type: Compliance Evaluation Record Keeping Yes No NA NE 1P Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? M ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? 0 ❑ ❑ ❑ Comment: System annual report July 1. 2012 through June 30, 2013. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? [loon Are the receiving water tree of foam other than trace amounts and other debris? ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating property? ❑ ❑ M ❑ Comment: The effluent is pumped 1.5 miles to the Haw River. Discharae pipe was not observed but the effluent at the sampling manhole appeared clear with no visible solids. Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? M ❑ ❑ ❑ Is flow meter calibrated annually? 0 ❑ ❑ ❑ Is the flow meter operational? 0 ❑ 110 (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ❑ Comment: Verification of the last calibration (April 17, 2014) was available for review. Operations & Maintenance Yes No NA N Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS. MCRT, Settleable 001111 Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The plant analyzes and documents process control data such as sludge volume, bacterial analysis, temperature, PH, dissolved oxygen, alkalinity, etc. Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b.Mechanical Are the bars adequately screening debris? ❑ ❑ ❑ Is the screen free of excessive debris? ❑ ❑ ❑ Is disposal of screening In compliance? ❑ ❑ ❑ Is the unit in good condition? ❑ ❑ ❑ Page# 5 Permit: NCO021211 Owner - Facility: GraharnWWTP Inspection Dab: 07/17/2014 inspection Type: Cornolance Evaluatlon Bar Screens Yes No NA NE Comment: Waste Industries empties the dumpster twice Per week Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? E ❑ ❑ ❑ Are weirs level? 0❑ ❑ ❑ Is the site free of weir blockage? ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ❑ ❑ ❑ Is scum removal adequate? E ❑ ❑ ❑ Is the site free of excessive floating sludge? E ❑ ❑ ❑ Is the drive unit operational? 0❑ ❑ ❑ Is the sludge blanket level acceptable? ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ Comment: Operators are making repairs this summer on all the clarifiers. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? N ❑ ❑ ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ❑ ❑ ❑ Is scum removal adequate? ❑ ❑ ❑ Is the site free of excessive floating sludge? ❑ ❑ ❑ Is the drive unit operational? 0 ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? N ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sldewall depth) ❑ ❑ ❑ Comment: The clarifiers recently infiltrated by Macrothrix a freshwater crustacean that is not commonly found in wastewater, Feeding chlorine bleach at weirs in attempt to control but has not helped long term. Aeration Basins Made of operation Type of aeration system Yes No NA NE Ext. Air Surface Page# 6 O021211 Owner - Facility: Graham WWTP D Comment: ORC. states that the DO is between 1 to 2 mall. Disinfection -Gas Yes No NA NE Are cylinders secured adequateW M ❑ ❑ ❑ Are cylinders protected from direct sunlight? M ❑ ❑ ❑ Is there adequate reserve supply of disinfectant? 0 ❑ ❑ ❑ Is the level of chlorine residual acceptable? ❑ ❑ ❑ Is the contact chamber free of growth, or sludge buildup? M ❑ ❑ ❑ Is there chlorine residual prior to de-chiodnation? ❑ ❑ ❑ Does the Stationary Source have more than 2500 ibs of Chlorine (CAS No. 7782-50-5)? ❑ ❑ ❑ If yes, then is there a Risk Management Plan on site? ❑ ❑ ❑ M If yes, then what Is the EPA twelve digit ID Number? If yes, then when was the RMP last updated? Comment: 150 Pound cylinders De -chlorination Yes No NA NE Type of system 7 Gas Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ ❑ N Is storage appropriate for cylinders? 0 ❑ ❑ ❑ # Is de -chlorination substance stored away from chlorine containers? ❑M ❑ ❑ Comment: 150 Pound cylinders sulfur dioxide Are the tablets the proper size and type? ❑ ❑ 0❑ Are tablet de -chlorinators operational? ❑ ❑ M ❑ Number of tubes in use? Comment: Page# 7 Penntt: NCO021211 Owner - Facility: Graham WWrP Inspection Date: 0711712014 inspection Type: Compliance Evaluation Standby Power Yes No NA NE Is automatically activated standby power available? ❑ ❑ ❑ Is the generator tested by Interrupting primary power source? ❑ ❑ ❑ Is the generator tested under load? ❑ ❑ ❑ Was generator tested & operational during the Inspection? ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? N ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ❑ Is the generator fuel level monitored? ❑ Q ❑ Comment: 800-kW generator can operate the entire plant; exercised monthiv under full load. 400-kW generator can operate the wet well pumps that transfer influent to the primary clarifiers: runs for 20 minutes every 2 weeks. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? N ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Incubator (Fecal Collform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ❑ 0 Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ ❑ Comment: Meritech. Inc. analyzes metals. Total Nitrogen. and Toxicity samples. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? N ❑ ❑ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ❑ ❑ ❑ Is the tubing clean? M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ❑ ❑ ❑ representative)? Comment: The thermometer in the sampler read 3.5 degrees C. Upstream I Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and M ❑ ❑ ❑ sampling location)? Page# 8 orPermit NC0021211 Owner - Facility: Graham WWTP -w-wn Dab: 07/1712014 inspection Type: Compliance Evaluation Upstream / Downstream Samplina Yes No NA NE Comment: . In -stream monitoring requirements have been waived as Iona as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page# Graznak, Jenny From: Basinger, Corey Sent: Friday, June 13, 2014 2:17 PM To: Basinger, Corey; Boone, Ron; Carter, Jenifer; Douglas, Kristie; Graznak, Jenny; Homewood, Sue; Hudson, Gary; Iverson, John; Knight, Sherri; Mickey, Mike; Mitchell, Patrick, Rosebrock, Melissa; Smith, George; Snider, Lon; Berry, Stephen; Wang, Shuying; Wanucha, Dave; Yocum, Tom Subject: FW: Heated Sludge Press Please review the email below and let me know if you are aware of any other municipality that may be using this type equipment already. Thanks. CB W. Corey Basinger Regional Supervisor Water Quality Regional Operations Winston-Salem Regional Office Division of Water Resources Email: corey.basinser@ncdenr.eov Phone: (336) 771-5000 Fax (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Massengale, Susan Sent: Friday, June 13, 2014 1:56 PM To: Davidson, Landon; Cranford, Chuck; Parker, Michael; Pitner, Andrew; Basinger, Corey; Knight, Sherri; Smith, Danny; Bolich, Rick; May, David; Henson, Belinda; Gregson, Jim; King, Morella s Subject: Heated Sludge Press Please read the inquiry below. Do you know of another community using this process? Graham is buying a heated sludge press, which filters wastewater. The reporter's trying to locate another town in N.C. that has used one of these mechanisms so he can interview someone in that town to find out how the press worked and any bad side effects it may have had. Apparently, folks in the area are wary of the town's intentions to buy one of these things because they're afraid it will create a big stink in the area. The reporter wants to find out if that's true, based on what another town may have experienced using the same technology. Are you aware of another town has recently bought/installed one of these mechanisms? Susan Massengale Public Information Officer DENR- Division of Water Resources 1617 MSC, Raleigh, NC 27699-1617 Pat McCrory Governor Mr. Victor R. Quick, Superintendent City of Graham PO Drawer 357 Graham, NC 27253 0®� 0 NCDENR Division of Water Resources Water Quality Programs Thomas A. Reeder Director August 22, 2013 Subject: Compliance Evaluation Inspection NPDES Permit No. NCO021211 Graham Wastewater Treatment Plant Alamance County Dear Mr. Quick: John E. Skvarla, III Secretary Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham Wastewater Treatment Plant in Alamance County on August 21, 2013. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective on July 1, 2013 and will expire on May 31, 2016. This new permit reduced the monitoring frequency for fecal coliform, TSS, Ammonia Nitrogen, and BOD from daily to two times per week. Additionally, monthly monitoring for lead, copper, zinc, and mercury was removed from this permit. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period of June 2012 through May 2013 showed that all parameters were sampled and analyzed per the requirements of the permit. Several limit violations occurred in September 2012, which were addressed in previous correspondence from this office. Please see the attached list of the plant's violations during this time period. 3. Laboratory The plant's on -site laboratory (#240) is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, and Toxicity samples. Flow -proportional samples are collected by an effluent ISCO sampler. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 30, 2013. North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org a'�atAora y An Equal Opportunity 1 Affirmative Action Employer �/ {� " 5. Sludge Handlinq & Disposal The City of Graham operates under Land Application permit (WQ0003824) from the Division of Water Resources for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. Staff from Division of Water Resources from the inspected this plant on August 8, 2013 and found them to be compliant with the requirements of the Land Application permit. 6. Operations & Maintenance Cris Routh is the ORC, and the Back -Up ORC is Victor Quick. Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents process control data such as sludge blanket, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. The plant operates a preventative maintenance computer program called Hach JOB Cal. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. The site has two generators. The 800-kW generator can operate the plant starting from the primary clarifiers and is exercised monthly under full load. The 400-kW generator is set on a timer to exercise twice per month and can operate the pumps in the wet well that transfer influent to the primary clarifiers. Cummins Atlantic visits the plant twice a year to service the generators. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. All four secondary clarifiers are currently in service. The plant has a new alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. Paperwork appears to be well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. The facility was found to be in compliance with NPDES Permit No. NCO021211. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, m W. Corey Basinger Regional Supervisor Division of Water Resources cc: WSRO — SWP Central Files — SWP 71 CITY OF GRAHAM NC0021211 MONITORING REPORT VIOLATIONS JUNE 2012 — MAY 2013 Parameter Date Permit Limit Reported Violation Type Violation Value Action pH September 4, 6-9 9.9 Daily Maximum Notice of 2012 Exceeded Violation Dissolved September 5, > 5 mg/I 3.5 mg/I Daily Minimum Not Notice of Oxygen 2012 Reached Violation Biochemical September 8, 18 mg/I 27.9 mg/l Weekly Average Notice of Oxygen 2012 Exceeded Violation Demand Total September 8, 45 mg/i 56.9 mg/I Weekly Average Notice of Suspended 2012 Exceeded Violation Solids Fecal coliform September 8, 400 # / 100 1462 # / 100 Weekly Geometric Notice of 2012 ml ml Mean Exceeded Violation rf United States Environmental Protection Agency Form Approved. Washington, D.C. 20460 EPA OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 20I 11 121 117 181 C 1 IN 25I 3I NCO021211 113/08/21 -! 19I I Remarks 21IIIIIIII IIII IIII IIIIIIII II11111111111111 llIJ1 116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -------- —--- —---------- Reserved----------------- 67 ) 169 70131 71 IU 72 LN I 73 LU 74 751 I I I I I 1180 �--- Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:30 AM 13/08/21 13/07/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 11:30 AM 13/08/21 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Crispian T. Routh/ORC/336-570-6721/ Victor Ray Quick//336-570-6700 /3365135502 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ■ Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date / Jennifer F Graznak WSRO WQ//336-771-5000/ �//0/ a� 13 j 6&-Y� V � Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date • EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type (cont.) 1 3 NCO021211 111 12I 12/08/21 117 18 C1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective on July 1, 2013 and will expire on May 31, 2016. This new permit reduced the monitoring frequency for fecal coliform, TSS, Ammonia Nitrogen, and BOD from daily to two times per week. Additionally, monthly monitoring for lead, copper, zinc, and mercury was removed from this permit. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period of June 2012 through May 2013 showed that all parameters were sampled and analyzed per the requirements of the permit. Several limit violations occurred in September 2012, which were addressed in previous correspondence from this office. Please see the attached list of the plant's violations during this time period. 3. Laboratory The plant's on -site laboratory (#240) is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Suspended Solids, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, and Toxicity samples. Flow -proportional samples are collected by an effluent ISCO sampler. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 30, 2013. 5. Sludge Handling & Disposal The City of Graham operates under Land Application permit (WO0003824) from the Division of Water Resources for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. Staff from Division of Water Resources from the inspected this plant on August 8, 2013 and found them to be compliant with the requirements of the Land Application permit. 6. Operations & Maintenance Cris Routh is the ORC, and the Back -Up ORC is Victor Quick. Operation and maintenance at the facility appear to be excellent. The plant analyzes and documents process control data such as sludge blanket, bacterial analysis, temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. The plant operates a preventative maintenance computer program called Hach JOB Cal. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. Page # 2 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 08/21/2013 Inspection Type: Compliance Evaluation The site has two generators. The 800-kW generator can operate the plant starting from the primary clarifiers and is exercised monthly under full load. The 400-kW generator is set on a timer to exercise twice per month and can operate the pumps in the wet well that transfer influent to the primary clarifiers. Cummins Atlantic visits the plant twice a year to service the generators. 7. Facility Site Review The plant includes a mechanical bar screen, two primary clarifiers, extended aeration, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. All four secondary clarifiers are currently in service. The plant has a new alkali feed system, which can deliver caustic after primary clarification and/or during final clarification when necessary. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. Paperwork appears to be well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page # 3 Permit: NCO021211 Inspection Date: 08/21/2013 Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation 71 Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Comment: Operators generate a daily operation sheet, which includes process control such as sludge blanket depth, and pH and DO in aeration basin. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ ❑ n Is access to the plant site restricted to the general public? ■ ❑ ❑ n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The new permit became effective on July 1, 2013. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ ❑ n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ ❑ n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n Q ■ n Is the ORC visitation log available and current? ■ n ❑ n Is the ORC certified at grade equal to or higher than the facility classification? ■ n ❑ n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Page # 4 Permit: NCO021211 Inspection Date: 08/21/2013 Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ ❑ ❑ n Facility has copy of previous year's Annual Report on file for review? ■ ❑ n n Comment: The plant does operate 24/7. All paperwork appears to be in order. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? n❑n■ Are the receiving water free of foam other than trace amounts and other debris? n n n ■ If effluent (diffuser pipes are required) are they operating properly? n ❑ ■ n Comment: The effluent is pumped 1.5 miles to the Haw River. Discharge pipe was not observed during this year's inspection. Effluent at manhole appeared clear with no traceable solids. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? n ❑ ■ n Comment: According to documentation, the last calibration event occurred on July 30, 2013. Aerobic Digester. Yes No NA NE Is the capacity adequate? ■ n ❑ n Is the mixing adequate? ■ ❑ n Is the site free of excessive foaming in the tank? ■ n ❑ n # Is the odor acceptable? ■ Q Q n # Is tankage available for properly waste sludge? ■ n n Q Comment: The plant has three digesters on site and one sludge holding tank. Bar Screens Yes No NA NE Type of bar screen a.Manual n b.Mechanical ■ Are the bars adequately screening debris? ■ n ❑ n Is the screen free of excessive debris? ■ n ❑ n Page # 5 Permit: NC0021211 Inspection Date: 08/21/2013 Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation Is disposal of screening in compliance? ■ n n n Is the unit in good condition? ■ n n n Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n ❑ n Are weirs level? ■ n ❑ Is the site free of weir blockage? ■ n ❑ n Is the site free of evidence of short-circuiting? ■ n ❑ Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ Is the drive unit operational? ■ n n n Is the sludge blanket level acceptable? n n o ■ Is the sludge blanket level acceptable? (Approximately'/< of the sidewall depth) n n n ■ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ n n Are weirs level? ■ n n n Is the site free of weir blockage? ■ ❑ ❑ Cl Is the site free of evidence of short-circuiting? ■ n ❑ n Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ n ❑ n Is the drive unit operational? ■ n ❑ n Is the return rate acceptable (low turbulence)? ■ o ❑ n Is the overflow clear of excessive solids/pin floc? ■ n n n Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) n n n ■ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Page # 6 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 08/21/2013 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Type of aeration system Surface Is the basin free of dead spots? ■ n n Are surface aerators and mixers operational? ■ ❑ n n Are the diffusers operational? ❑ n ■ n Is the foam the proper color for the treatment process? ■ n n Does the foam cover less than 25% of the basin's surface? ■ ❑ n Is the DO level acceptable? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) n n n ■ Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ n n n Are cylinders protected from direct sunlight? ■ n n n Is there adequate reserve supply of disinfectant? ■ n n n Is the level of chlorine residual acceptable? n n ❑ ■ Is the contact chamber free of growth, or sludge buildup? ■ n n n Is there chlorine residual prior to de -chlorination? n n n ■ Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? ❑ n Q ■ If yes, then is there a Risk Management Plan on site? n ❑ n ■ If yes, then what is the EPA twelve digit ID Number? (1000- - ) If yes, then when was the RMP last updated? Comment: Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. De -chlorination Yes No NA NE Type of system ? Gas Is the feed ratio proportional to chlorine amount (1 to 1)? n n n ■ Is storage appropriate for cylinders? ■ n n n # Is de -chlorination substance stored away from chlorine containers? n ■ o o Are the tablets the proper size and type? n ❑ ■ n Comment: Cylinders are stored together in one storage building. Are tablet de -chlorinators operational? ❑ n ■ n Page # 7 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 08/21/2013 Inspection Type: Compliance Evaluation Number of tubes in use? Comment: Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Cummins Atlantic visits the plant twice a year to service the generators. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: The effluent sampler refirgeration unit was set to 4.5 degrees C. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: The tubing did look a little dirty, but ORC explained that tubing is changed on quarterly basis and would be changed within the next 2 weeks. Yes No NA NE ■❑nn ■nnn ■nnn n■nn ■nnn ■nnn ■ n n n Yes No NA NE Page # 8 MONITORING REPORT(MR) VIOLATIONS for: Report Date: 08/20/13 Page: 1 of 1 PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem 11 Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE % OVER LIMIT VIOLATION TYPE VIOLATION ACTION 09 -2012 001 Effluent BOD, 5-Day (20 Deg. C) - 09/08/12 5 X week mg/I 18 27.9 55 Weekly Average Exceeded Proceed to NOV Concentration 09 -2012 001 Effluent Coliform, Fecal MF, M-FC 09/08/12 5 X week #/100ml 400 1,462.01 265.5 Weekly Geometric Mean Proceed to NOV Broth,44.5C Exceeded 09 -2012 001 Effluent DO, Oxygen, Dissolved 09/05/12 5 X week mg/I 5 3.5 30 Daily Minimum Not Reached Proceed to NOV 09 -2012 001 Effluent Solids, Total Suspended - 09/08/12 5 X week mg/I 45 56.88 26.39 Weekly Average Exceeded Proceed to NOV Concentration 09 -2012 001 Effluent pH 09/04/12 5 X week su 9 9.9 10 Daily Maximum Exceeded Proceed to NOV I DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO021211 Facility Information Applicant/FacilityName: GrahamWWTP Applicant Address: P.O. Drawer 357, Graham, North Carolina 27253 Facili . Address:.. 1204 East Gilbreath St., Graham, North Carolina 27252 Permitted Flow 3.5 MGD Type, of Waste: Domestic 94% and industrial (6%) with full pretreatment program Facili /Permit Status: Class IV /Active; Renewal County: Alamance County Miscellaneous Receiving Stream: Haw River Re Tonal' Office; Winston-Salem WSRO Stream Classification: WS-V; NSW State Grid /USGS Quad: Mebane / C21SE 303 d Listed? No Permit'Writer: ; Julie Gr b Subbasin/8-Digit HUC: 03-06-02 Date; March 4, 2013 /03030002 Drainage Area (tniz): 614 Sutnixier 7 10 cfs) 34 Winter 7 10 cfs. 85 Average Flow cfs : 553 IWC (%): .14% Stream Index: 16-(1) Lat. 36° 02' 44" N Long. 79122' 06" W BACKGROUND The City Of Graham WWTP is a Class IV facility with a permitted flow of 3.5 MGD. The average flow for the past three years (2010-2012) has been 1.24 MGD. The permit was originally issued on May 29, 2006 with an expiration date of May 31, 2011. Several modifications were issued: one on October 20, 2006 which reduced nutrient monitoring to weekly; one on July 9, 2010 which included the Jordan Reservoir Nutrient Management Strategy Rules; and one on August 9, 2010 which included some technical revisions. The expired permit has been administratively continued until the permit is renewed and issued. The Permittee submitted EPA Form 2A on November 29, 2010 in order to request renewal of the permit. The City of Graham has four significant industrial users and a full pretreatment program with the Division of Water Quality's Pretreatment Unit. The City will be required to continue to implement this program in the new permit term. STREAM CONDITIONS This facility discharges to the Haw River in subbasin 03-06-02, in the Cape Fear River Basin. This portion of the Haw River was reclassified from C NSW waters to WS-V NSW waters as part of the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270). This segment of the Haw River is not listed on the 2012 North Carolina 303(d) Impaired Waters List. Note that on July 16, 2012 the NC Governor signed Senate Bill 810 which clarified that "nutrient management strategies for B. Everett Jordan Reservoir and the Falls of the Neuse Reservoir watersheds shall not be interpreted to apply surface water quality standards set out in 15A NCAC 2B .0218(3)(e) through (3)(h) to waters designated in the nutrient management rules as WS-V except where: ............. are classified as WS-H, WS-III, or WS-IV." Therefore, water quality Fact Sheet NPDES NCO024881 Renewal Paee I water supply standards outlined in 15A NCAC 2B .0218(3)(e) through (3)(h) do not apply in this segment of the Haw River. Instream monitoring is waived as long as this facility is a member of the Cape Fear River Basin Association. If the facility ends its membership in the Association, instream monitoring requirements as specified in this permit take effect immediately. BOD s and NH,,-N In 1989 the facility relocated its discharge point from Town Branch Creek to the Haw River. A Waste Load Allocation was performed which determined limitations for BOD5 at 12 mg/L in the summer and 24 mg/L in the winter. Limitations for NH3-N were determined to be 4 mg/L in the summer and 8 mg/L in the winter. A Waste Load Allocation was performed on NH3-N for this permit renewal and at current limits the receiving stream is protected from ammonia -nitrogen toxicity. It is recommended that current limitations for BOD5 and NH3-N remain in the permit. REASONABLE POTENTIAL ANALYSIS Reasonable Potential Analyses were conducted for: As, Cd, CN, Cr, Cu, Pb, Mo, Ni, Ag, Se, and Zn (see the results of the RPA and parameter recommendations attached). Effluent samples from Jan. 2010 through Dec. 2012 showed no reasonable potential to violate WQS. Monitoring for Pb, Cu, and Zn was removed from the permit, however, the City is required to continue sampling all twelve metals as part of its Pretreatment Long Term Monitoring Program (LTMP). TOXICITY TESTING: The facility has passed all 20 of its toxicity tests performed since 2008. It is recommended that they continue to perform whole effluent chronic toxicity tests, pass/fail at a 14% effluent concentration, March, June, September and December. COMPLIANCE SUMMARY DMRs have been reviewed for the period January 2008 through December 2012. During the review period, the following NOVs (notices of violation) have been issued: 12/19/2012 for pH, DO, TSS, BOD, and Fecal Coliform; 7/7/2008 for NH3 N and BOD. The 2012 non-compliance issues were due to a surge of caustic wastewaters and the WWTP had to be reseeded. The permittee was not able to prove what industry caused the impact. A Compliance Evaluation Inspection conducted on 8/29/2012 found the facility satisfactory. A Pretreatment Compliance inspection performed on 10/31/2012 found the facility very reliable with no compliance issues. MERCURY MINIMIZATION PLAN (MMP) In accordance with the NPDES Permitting Guidance for Implementation of the 2012 Statewide Mercury TMDL, the past five years of mercury sampling data were evaluated (2008-2012). All five annual averages were less than the allowable Water Quality Based Limit and no samples exceeded the Technology Based Effluent Limit of 47 ng/L. As a result, no permit limit is required. Multiple samples did exceed 1 ng/L and as a WWTP with a flow > 2 mgd, the facility will be required to develop and implement a MMP and conduct mercury monitoring as part of its Effluent Pollutant Scans. PROPOSED CHANGES • The stream classification in the Supplement to Cover page was revised to show that the Haw River was reclassified from C; NSW waters to WS-V; NSW waters as part of the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270). Fact Sheet NPDES NCO024881 Renewal Page 2 I • Pb, Cu, and Zn effluent sampling data did not show reasonable potential to violate water quality standards. All three parameters have been removed from the permit but will continue to be monitored as part ofithe City's Pretreatment LTMP. • Hg is not showing potential to violate the WQBEL or the TBEL so the monitoring requirement was removed from Section A.(1) Effluent Limitations and Monitoring Requirements. Since multiple samples did exceed 1 ng/L the facility is required to develop and implement a MMP and conduct mercury monitoring as part of the Effluent Pollutant Scans. MMP requirements have been added to the permit under Section A.(7.) • A Total Nitrogen limitation and footnote have been added on the TN mass load limitation in Section A. (L) in order to recognize Session Law 2011-394, H.B. 119 as listed in the Nutrient Allocations Sections of the current and draft permits. • The Effluent Pollutant Scan in Section A.(4) has been modified to request the specific three years the facility is expected to perform its annual scans. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: March 20, 2013 (estimate) Permit Schedule to Issue: May 6, 2013 (estimate) STATE CONTACT If you have any questions on any of the above information or on the attached permit, please contact Julie Grzyb at (919) 807-6389. NAME: DATE: REGIONAL OFFICE COMMENT NAME: DATE: SUPERVISOR: DATE: F1et Sheet NPDES N00024881 ReuewUl Page 3 Graham WWTP REASONABLE POTENTIAL ANALYSIS NCO021211 Qw (MGD) = 3.50 V✓WTP/WTP Class: class 4 IQIOS (cfs)= 27.96 IWC Q iQ10S = 16.25% 7Q10S (cfs) = 34.00 IWC Q 7Q10S = 13.76% 7Q10W (cfs) = 85.00 IWC Q 7QI OW = 6.00% 30Q2 (cfs) = NO 30Q2 DATA IWC Q 30Q2 = NIA Avg. Stream Flow, QA (cfs) = 553.00 IWC Q QA = 0.97% Receiving Stream: Haw River Stream Class: WS-V Outfall 001 Qw = 3.6 MGD , CHRONIC TEST CONCENTRATION=13.8%. PARAMETER STANDARDS & CRITERIA (2) REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE (1) -1 a F Z NC WQS / Applied Y. / n # Det. Max Fred Allowable Cw Chronic Standard Acute Cw Acute: NO WQSa11=2 Arsenic C 50 FW(7Q10s) ug/L 0 0 N/A _ _ _ --- -- —---------- --- — _ Chronic: 363.4 -- Arsenic C 10 HH/WS(Qavg) ug/L 0 0 N/A Chronic: 1,030.9 Acute: 92.3 all Q Cadmium NC 2 FW(7QIOs) 15 ug/L0 0 N/A _ _ _ Chronic----- 14.5--- - -- — — — — ----- — — Acute: 6,289.2 No RP, Predicted Max <50°% of Allowable Cw-No Chromium NC 50 FW(7QIOs) 1022 ug/L 21 2 3.1 Monitoring required - -- - --- Chronic: 363.4 — -- - - - No value > Allowable Cw Acute: 44.9 No RP , Predicted Max, t 50% of Allowable Cw- Copper(AL) NC 7 FW(7QIOs) 7 ug/L 36 31 33 defer3oLTMP _ ----_ _ — Chronic: 50.9 — — — --- — ---- — ----- No value > Allowable Cw Acute: 135.4 a8 � Cyanide NC 5 FW(7QIOs) 22 10 ug/L 0 0 N/A _ ---__ _ _ --------- ----_---- - — ChroniC: 36.3 - Acute: 208.0 No RP; PredicIed Max < 50% of Aflowable Ow- No Lead NC 25 FW(7QIOs) 33.8 ug/L 36 3 16.5 Monitoring required —_— Chronic: -- 181.7 --- — -- — — - --- — — No value > Allowable Cw Acute: NO WQS No RP, PredictedMax <W%olAilowabieOw-No' Molybdenum NC 2000 HH(7Q10s) ug/L 20 11 20.5 _ -- - Monitoring -required- — --- — — — Chronio 14,534.9 -_- - ------ — No value > Allowable Cw Acute: 1,606.2 No RP "Predicted Max <'5i3°% _A46 ableCw- No Nickel NC 88 FW(7QIOs) 261 ug/L 21 1 7.5 11(on'lton(Ig regwd _ Chronic: 639.5 No value > Allowable Cw Acute: 344.6 2010 Selenium NC 5 FW(7QIOs) 56 ug/L 0 0 N/A Chronic: 36.3 2012 RPA-Graham WTPAsm, rpa Page 1 of 2 302013 Graham WWTP REASONABLE POTENTIAL ANALYSIS Outfall 001 tir_nnll ll I Ow = 3.5 MGD 2012 RPA-Graham WfPASM, rpa Page 2 of 2 3/5/2013 Whole Effluent Toxicity Testing and Self Monitoring Summary Global Nuclear Fuel -Americas, LLC NC0001228/001 County: NewHanover < Region: WIRO Basin: CPF23 Jan Apr Jul Oct SOC_JOC: " Fthd24PF Begin: , 5/1/2012 24hr p/f ac lim: 90% + NonComp: Single 7Q10: 27.0 r PF: 1.8IWC 9.37 Freq: Q J F M A M J J A S 0 N D 2008 Pass * * Pass * * Pass * * Pass 2009 Pass * * Pass * * Pass ` * Pass 2010 Pass * * Pass * * Pass ` " Pass 2011 Pass * ` Pass * * Pass " * Pass 2012 Pass * * Pass * * Pass * * Pass * " Goldsboro WRF NCO023949/002 County: Wayne Region: 'IWARD Basin: NEU05 Jan Apr Jul Oct SOC_JOC. Ceri7dPF Begin: 2/1/2004 chrlim:2.2% NonComp: Single 7Q10: 271.1 PF: 4.0` IWC:` 2.2 Freq: Q _ J F M A M J J A S 0 N D 2008 Pass * * Pass * * Pass ` * Pass 2009 H * ` Pass * * H * Pass Pass 2010 Pass * * Pass * * Pass * * Pass 2011 H * * H * * H * ` H Pass 2012 Pass * * H ` * Pass * * H Goldsboro WWTP NCO023949/001 County: ;Wayne Region: WARD Basin: NEU05 Jan Apr Jul Oct SOC_ OC: Ceri7dPF Begin: 8/1/2008 chr lim:14.2 MGD @ NonComp: Single 7Q10: 271.1 PF: 14.2 IWC: 7.5 Freq: Q J F M A M J I A S 0 N D 2008 Pass * * Pass * * Pass * * Pass * " 2009 Pass * * Pass * * Pass * " Pass 2010 Pass * * Pass * * Pass * * Pass 2011 Pass * * Pass * * Pass * * Pass 2012 Pass * * Pass * * Pass * * Pass " Graham WWTP NCO021211/001 County: Alamance -Region: WSRO Basin: CPF02 ' Mar Jun Sep Dec SOC`JOC: Ceri7dPF Begin: 12/1/2006 chrlim:14% NonComp: Single 7Q10: 34 PF: 3S IWC: 14 Freq: _Q' J F M A M J J A S 0 N D 2008 * * Pass * * Pass * * Pass * * Pass 2009 * * Pass * * Pass * * Pass * * Pass 2010 * * Pass * * Pass * * Pass * * Pass 2011 * * Pass * * Pass * * Pass * * Pass 2012 * * Pass ` * Pass * ` Pass * * Pass Graham/Mebane WTP N00045292/001 County: Alamance Region: 'WSRO Basin: CPF02 Mar Jun Sep Dec SOC JOC: Cer-i7dPF Begin: 8/1/2011' Chr Monit: 10.87% NonComp: 70.10: PF: IWC: Freq: , Q J F M A M J J A S 0 N D 2011 * * * * ` * * * Pass * * Pass 2012 * * Pass * * Pass * * Pass * * Pass Page 49 of 125 MONITORING REPORT(MR) VIOLATIONS for: Report Date: 03/05/13 Page: 1 of 1 PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE % OVER LIMIT 04 -2008 001 Effluent BOD, 5-Day (20 Deg. C) 04/05/08 5 X week mg/I 18 20.16 12 04 -2008 001 Effluent BOD, 5-Day (20 Deg. C) 04/12/08 5 X week mg/I 18 18.88 4.89 09 -2012 001 Effluent BOD, 5-Day (20 Deg. C) - 09/08/12 5 X week mg/I 18 27.9 55 Concentration 09 -2012 001 Effluent Coliform, Fecal MF, M-FC 09/08/12 5 X week #/100ml 400 1,462.01 265.5 Broth,44.5C 09 -2012 001 Effluent DO, Oxygen, Dissolved 09/05/12 5 X week mg/I 5 3.5 30 04 -2008 001 Effluent Nitrogen, Ammonia Total (as 04/30/08 5 X week mg/I 4 5.02 25.47 09 -2012 001 Effluent Solids, Total Suspended - 09/08/12 5 X week mg/I 45 56.88 26.39 Concentration 09 -2012 001 Effluent pH 09/04/12 5 X week su 9 9.9 10 VIOLATION TYPE VIOLATION ACTION Weekly Average Exceeded Proceed to NOV Weekly Average Exceeded Proceed to NOV Weekly Average Exceeded Proceed to NOV Weekly Geometric Mean Proceed to NOV Exceeded Daily Minimum Not Reached Proceed to NOV Monthly Average Exceeded Proceed to NOV Weekly Average Exceeded Proceed to NOV Daily Maximum Exceeded Proceed to NOV OF NPDES/A uifer Protection Permitting Unit Pretreatment Information Request Form PERMIT WRITER COMPLETES THIS PART: Check all that PERMIT WRITERS - AFTER you not this form back apply from PERCS: - Notify PERCS if LTMP/STMP data we said should be on DMRs is not really there, so we can get It for you (or NOV POTW). - Notify PERCS if you want us to keep a specific POC In LTMP/STMP so you will have data for next permit renewal. -Email PERCS draft permit, fact sheet, RPA. - Send PERCS paper copy of permit (w/o NPDES bollerplate), cover letter, final fact sheet. Email RPA if changes. Date of Request 2/19/2013 municipal renewal Re uestor Julie Grz b new industries Facility Name Graham WWTP WWTP expansion Permit Number NCO021211 Speculative limits Region WSRO stream reclass. WS-V Basin I Cape Fear outfall relocation 7Q10 change other other check applicable PERCS staff: Other Comments to PERCS: Four SIU's Identified in renewal application: G&K Services, Luxfer Gas Cylinders, Novaflex Hose, Inc. (40CFR 428 Subpart F) rubber manufacturing, and Stericycle Inc. Note: the stream classification has changed to WS-V in accordance with Nutrient management strategies for Jordan Resv.and Falls; surface WQS set v BRD, CPF, CTB, FRB, TAR - Sarah Morrison 807-6310 CHO, HIW, LUM, LTN, NES, NEW, ROA, YAD - Monti Hassan 807-6314 PERCS PRETREATMENT STAFF COMPLETES THIS PART: Status of Pretreatment Program (check all that apply) 1) facility has no SIU's, does have Division approved Pretreatment Program that is INACTIVE 2) facility has no SIU's, does not have Division approved Pretreatment Program X 3) facility has SIUs and DWQ approved Pretreatment Program (list "DEV" if program still under development) X 3a) Full Program with LTMP 3b) Modified Program with STMP 4) additional conditions regarding Pretreatment attached or listed below Flow, MGD�1/a ed Actual Time period for Actual STMP time frame: Industrial 5 0.1793 Apr 07-Mar 08 Most recent: Uncontrollable 1.1007 1 A r 07-Mar 08 Next C cle: u e � a w a Parameter of Concern (POC) Check List POC due to NPDES/ Non- Dlsch Permit Limit Required by EPA* Required by 603 Sludge- POC due to SIU *** POTW POC (Explain below)**** STMP Effluent Freq LTMP Effluent Freq Q= Quarterly M = Monthly X BOD X X M X TSS X X M X INH3 X I M X Arsenic X I M Cadmium 4 X X M Chromium 4 X M Copper : X X M X Cyanide X M Is al/ data on DMRs? Lead X X M YES X Mercury X X M NO attach data) X Molybdenum X M Nickel X X M X Silver I M X ISelenium X M Zinc X X M /s data in spreadsheet? Total Nitrogen M YES email to writer X Phosphorus X X M NOIX TKN X *Always in the LTMP/STMP `* Only In LTMP/STMP If sludge land app or composte (dif POCs for incinerators) *** Only in LTMP/STMP while SIU still discharges to POTW **** Only in LTMP/STMP when pollutant Is still of concern to POTW Comments to Permit Writer (ex., explanation of any POCs: info you have on IU related Investigations Into NPDES oroblemsl• The Industrial flow data Included a textile SIU (Culp Weaving) that was permitted at .105 MGD(Avg discharge was .044 MGD) This facility closed down In 2007. All named SIUs above were included In Industrial flow data. NPDES Pretreatment request form for Graham WWTP 2013renewai.xlsx Revised: July 24, 2007 2012 North Carolina 303(d) List -Category 5 I Category Rating Use Reason for Rating Parameter Year I > 16-11-14-2a South Buffalo Creek From source to McConnell Rd 15.4 FW Miles WS-V;NSW 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity FishCom 2012 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2008 5 • 16-11-14-2b South Buffalo Creek From McConnell Rd to US 70 4.7 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Poor Bioclassification Ecological/biological Integrity FishCom 1998 > 16-11-14-2c South Buffalo Creek From US 70 to Buffalo Creek 4.8 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Standard Violation Copper 2008 5 Impaired Aquatic Life Standard Violation Zinc 2008 IN • 16-(1)c1 HAW RIVER From SR 2426 to Troublesome Creek at US29 7.3 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Standard Violation Copper 2008 • 16-(1)c2 HAW RIVER From Troublesome Creek at US29 to NC87 13.9 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Standard Violation Turbidity 2012 > 16-6-(3) Troublesome Creek From dam at Lake Reidsville to Haw River 1.9 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Standard Violation Low Dissolved Oxygen 2010 > 16-7a Little Troublesome From source to Reidsville WWTP Creek 3.5 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2000 Friday, August 24, 2012 Approved by EPA August 10, 2012 Page 5 of 170 2012 North Carolina 303(d) List -Category 5 Category Rating Use Reason for Rating Parameter Year > 16-(1)a HAW RIVER From source to SR 2109 7.9 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2000 > 16-(1)c2 HAW RIVER From Troublesome Creek at US29 to NC87 13.9 FW Miles WS-V;NSW 5 5 Impaired Aquatic Life Standard Violation Turbidity 2012 > 16-19-(4.5)a Big Alamance Creek From Dam at Lake Macintosh to confluence with Stinking Quarter Creek 5.6 FW Miles WS-V;NSW 5 (Alamance Cr)(Lk Macintoch) 5 Impaired Aquatic Life Fair Bioclassification Ecological/biological Integrity Benthos 2006 > 16-19-11 Little Alamance Creek From source to Big Alamance Creek 12.6 FW Miles WS-V;NSW (Gant Lake, Mays Lake)(Alamance County 5 Impaired Aquatic Life Poor Bioclassification Ecological/biological Integrity Benthos 2000 > 16-18-(1.5)ai Back Creek (Graham- From .3 mile upstream of NC Hwy 119 to dam at Graham -Mebane Res to 132.0 FW Acres WS-II;HQW,NSW,C 5 Mebane Reservoir) SR1917 5 Impaired Aquatic Life Standard Violation Turbidity 2012 Friday, August 24, 2012 Page 6 of 170 Approved by EPA August 10, 2012 3/4/13 WQS =12, Facility Name 112 Total Mercury 1631E PQL 0.5 ng/L Date Modifier Data Ent Value 7.13 6.42 8.36 2.88 2.98 1.7 8.49 2.3 4.28 2.81 4.81 1.78 3.15 2.28 2.82 2.7 8.82 4.77 3.1 7.34 3.67 1.25 1.94 0.5 1.81 1.88 2.27 3.39 5.44 1.73 4.54 2.6 2.31 1.8 2.64 1.1 4.25 3.89 . 7.54 6.32 MERCURY WQB 7Q10s = Permitted Flow = EVAWATIO N V:2012-4 cis WQBEL = 87.21 ng/L MGD TBEL = 47 ng/L 4.5 ng/L -Annual Average for 2010 3.5 ng/L - Annual Average for 2011 2.6 ng/L - Annual Average for 2012 7.02 2.85 2.61 3.64 2.25 5.88 3.67 2.07 4.3 ng/L - Annual Average for 2008 9.48 4.11 7.47 2.97 2.17 1.93 3.26 4.24 3.02 3.47 11.6 5.69 5.0 ng/L - Annual Average for 2009 Annual averages do not exceed WQBEL or TBEL so no permit limitation is required. Monitoring for mercury will occur as part of the Effluent Pollutant Scans. The POTW discharges > 2 MGD (permitted flow 3.5 MGD) and mercury was detected in concentrations greater than 1 ng/L on multiple occassions, therefore a MMP is required. I IWC Calculations Facility: Graham WWTP NC0021211 Prepared By: Julie Grzyb Enter Design Flow (MGD): 3.5 Enter s7Q10 (cfs): 34 Enter w7Q10 (cfs): 85 Total Residual Chlorine (TRC) Daily Maximum Limit (ug/1) Ammonia (Summer) Monthly Average Limit (mg NH3-N/1) s7Q10 (CFS) 34 s7Q10 (CFS) 34 DESIGN FLOW (MGD) 3.5 DESIGN FLOW (MGD) 3.5 DESIGN FLOW (CFS) 5.425 DESIGN FLOW (CFS) 5.425 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 Upstream Bkgd (ug/1) 0 Upstream Bkgd (mg/1) 0.22 IWC (%) 13.76 IWC (%) 13.76 Allowable Conc. (ug/I) 124 Allowable Conc. (mg/1) 5.9 Ammonia (Winter) Monthly Average Limit (mg NH3-N/1) Fecal Coliform w7Q10 (CFS) 85 Monthly Average Limit: 200/100ml DESIGN FLOW (MGD) 3.5 (If DF >331; Monitor) DESIGN FLOW (CFS) 5.425 (If DF<331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 7.27 Upstream Bkgd (mg/1) 0.22 IWC (%) 6.00 Allowable Conc. (mg/1) Total Residual Chlorine 1. Cap Daily Max limit at 28 ug/I to protect for acute toxicity Ammonia (as NH3-N) t �Jt, �� '' 1. If Allowable Conc > 35 mg/I, Monitor Only 2. Monthly Avg limit x 3 = Weekly Avg limit (Municipals); capped at 35 mg/I 3. Monthly Avg limit x 5 = Daily Max limit (Non-Munis); capped at 35 mg/I 4. BAT for Minor Domestics: 2 mg/I (summer) and 4 mg/I (winter) �� 5. BAT for Major Municipals: 1 mg/I (year-round) Fecal Coliform 4P-1 1. Monthly Avg limit x 2 = 400/100 ml = Weekly Avg limit (Municipals) = Daily Max limit (Non -Mu NPDES Server/Current VersionS/WLA; TB 1/16/2009 Pat McCrory Governor PTA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Charles Wakild, P. E. John E. Skvarla, III Director Secretary March 13, 2013 Mr. Victor R. Quick, Utilities Director City of Graham P.O. Drawer 357 Graham, North Carolina 27253 Subject: Draft NPDES Permit Permit NCO021211 Graham WWTP Alamance County Facility Class IV Dear Mr. Quick: Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very carefiilly to ensure thorough understanding of the conditions and requirements it contains. The draft permit contains the following significant changes from your current permit: • The stream classification in the Supplement to Cover was revised from C NSW to WS-V NSW in accordance with the Jordan Lake Wastewater Discharge Rule (15A NCAC 02B .0270). • Effluent sampling data for lead, copper, and zinc did not show reasonable potential to violate Water Quality Standards. Monitoring for all three parameters has been removed from the permit, however, the City is expected to continue monitoring these parameters as part of its Pretreatment Long Term Monitoring Program (LTMP). • A Total Nitrogen limitation and footnote have been added to the effective date on the TN mass load limitation in Section 1. (1.) in order to recognize Session Law 2011-394, H.B. 119. • In accordance with NPDES Permitting Guidance for the 2012 Statewide Mercury TMDL, five years of effluent mercury data was reviewed. Annual average effluent mercury concentrations were less than the Water Quality Based Effluent limitation and the Technology Based Effluent Limitation, therefore, no limit was required. Monthly monitoring requirements have been removed and mercury monitoring shall continue as part of the Effluent Pollutant Scans. As part of implementing the Statewide Mercury TMDL, a Mercury Minimization Plan must be developed for your facility. See new Special Condition A. (7). The requirements are posted on our website: http://portal.ncdenr.or web/wq//Xs/npdes. You will have 180 days from the effective date of this permit to develop the plan. • Section A. (9.) Effluent Pollutant Scan has been modified and now specifies the three years the facility is expected to perform its annual scans. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91M07-63001 FAX: 919-807-6492 Internet: www.nmaterauality.om An Equal Opportunity 1 A(firmalive Action Employer ne NorthCarolina Naturally Page 2 of 2 Footnote #5 was amended under Section A.(l.) to include the following statement: Limit and monitoring apply only if chlorine or chlorine derivatives are used for disinfection. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance with the permit. However, the Permittee shall record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L. The wording in Section A. (8.) has been changed and the following paragraph added: If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the Discharge Monitoring Report and all AT Forms submitted. Concurrent with this transmittal, the Division will solicit public comment on this draft as required by the EPA by publishing a notice in newspapers having circulation in the general AlamanceCounty area. Please review this draft carefully to ensure thorough understanding of the information, conditions, and requirements contained therein. Should you wish to correct errors or provide comments regarding this draft please contact the DENR / DWQ / NPDES Program no later than April 19, 2013. Following the 30-day public comment period, the Division will review all pertinent comments and take appropriate action prior to issuing a final NPDES permit. If you have questions concerning the draft permit for your facility, please contact me by e-mail Oulie.grzyb@ncdenr.gov) or call me at (919) 807- 63 89. Respectfully, Julie A. Grzyb Environmental Engineer, NPDES Complex Permitting Unit Enclosure: NPDES Permit NC0021211 (Draft permit) cc: NPDES Unit (draft permit, fact sheet, RPA, permit application) EPA Region IV (draft permit, fact sheet, RPA, permit application) e-copy: Winston-Salem Regional Office / Surface Water Protection Section NPDES, Steve Reid Aquatic Toxicity Unit Lisa Edwards, DWR, PWS, WSRO Mr. Chris Rollins, City Manager, City of Graham, PO Drawer 357, Graham, NC 27253 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER ATIONAL POLLUTANT DISCHARGE In compliance with the provisions of North and regulations promulgated and adopted by th or' Commission, and the Federal Water Pollution Control is hereby authorized to discharge to receiving waters in accordanq vie ��*�.x4. Parts I,�f, an T M� � im This permit and Signed this day ......... of Gr 1204 County River in 143-215.1, 6�1i` "Jawful standards the Fear River Basin ents, and other conditions set forth in .....:................. XXXX, 2013. discharge shall expire at midnight on ................................ May 31, 2016. :........................XXXX, 2013. DRAFT for Charles Wakild, P.E., Director Division of Water Quality Permit No. NC0021211 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or disclutrge are liereby revoked. As of this permit issuance, any previously issued pennit bearing this number is no longer effective, Therefore, tlx exclusive autliorihj to operate and discliarge from this facilihj arises under t1w permit conditions, requirements, terms, and provisions included lierein. The City of Graham is hereby authorized to: 1. Continue to operate an existing 3.5 MGD wastewater components: Mechanical bar screen Grit chambers Primary settling Extended aeration basin Final clarifiers Aerobic digesters Chlorination Sand filters Post aeration Lime stabilizatiop'ttt'y 'Y Sludge storag;ti`' This facility is 1'6cat��t Graham, in Alamance of the following Plant at 1204 East Gilbreath St., it th location specified on the attached map into the Haw the Cape Fear River Basin. Page 12 jo I air-, . . . . . Al" Permit No. NCO021211 A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITATIONS - MONITORING REQUIREMENTS -; EFFLUENT CHARACTERISTICS Monthly. Weekly Daily. Measurement Sample Sample Location Average Average Maximum <' Frequency Typ a Flow 3.5 MGD Continuous ti itA,ding Influent or Effluent Total Monthly Flow Monitor &Report (MG) MonthtY �* /. :h••i'.1•h. Rec, or Caic. Influent or Effluent BOD, 5 day, 20°C (April 1- October 31) Z 12.0 mg/L 18.0 mg/L ply "'-pt\posite Influent and Effluent BOD 5 day, 20°C (November �1- March 31) 2 24.0 mg/L 36.0 mg/L `� t: �Qa y,� Cofn(e Influent and Effluent Total Suspended Solids z 30.0 mg/L 45.0 mg/L Daily Composli;..1 Influent and Effluent NH3 as N 4.0 mg/L 12.0 mg/L\ Daily `, Composite '' .4 .�%sEffluent (April 1- October 31) NH3 3 as 8.0 mg/L 24.0 mg/L �. �w, ```ti.Qay `��y\�, `'Composite ;• "' Effluent (November 1-March 31) 3 Dissolved Oxygen 4ti:+ :4: `\\` ` ti Grab Effluent 1 Upstream &Downstream �t..;�\�y �• w4;;1, pH kti 4ti: Daily„ _\Prab Effluent Temperature ��:y�,"�, Daily S' Grab Effluent, Upstream & Downstream 1 Fecal Coliform 400/S00 mL `&ON Da i�, Grab Effluent (geometric mean) ;;2$U \ilttw� ti'•\V Total Residual Chlorine 5, 2$g/L Daily Grab Effluent Conductivity `"'�'\ ti� '< Daily Grab Effluent TKN6 0.4tig2 rt (mg/L) ` Weekly Composite Effluent 6•ti� S �� ,` � NO,-N + NQ(��`\ ti 4� 4. •:4• � \_ titi 'kVbti\ 1`\\ �`•3• \�\�IYin(tor �i Rp`�t (JL i4 y`,, ' Weekly Composite Effluent ':titi.; •.,-....`, .; Total NI n, TN . � �, .`�, `•� M� �r & Report (mg% Weekly Composite Effluent TN.' a:�'a ,<sk* Monitor eport (Ib/mo) �`" ��.3 Monthly Calculated Effluent 1 lb/yr/1/2016)s Annually Total Phoo onus, TP � onitor & Report (mg/L) Weekly Composite Effluent •�•�4~ 7,8 ��.; nitor & deport (lb/mo) Monthly TP Load \w \ � 7 M 'Ib/yr (effective 1/1/2010) Annually Calculated Effluent Chronic Toxicity 10 �w`:\%• \+\ Quarterly Composite Effluent Effluent Pollutant Scarii ti ;,,�' Monitor & Report See Footnote See Footnote Effluent All footnotes are liste(Nn the following page. Page 1 4 Permit No. NCO021211 Footnotes: 1. Upstream = at Highway 54. Downstream = at NCSR 2158. Stream samples shall be grab samples collected three times per week during June, July, August and September and once per week during the remaining months of the year. See section A .(2) for details regarding the provisional waiver of instream monitoring requirements. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen effluent concentration shall not be leso&i 5.0 mg/L. 4' lib 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 sta�.t' d libilts. 5. TRC limit and monitoring requirement only apply if chlorine is used t3 clisinfect'on. The Permittee shall report all effluent TRC values reported by a NC -certified laborato , ,[iit'. ding field -certified]. Effluent values below 50 µg/L will be treated as zero for compliance p ses. 6. TKN is Total Kjeldahl Nitrogen, NO3-N and NO2-N are Nitr# �" ti Nitrite �4 ;en, respectively. 7. TN or TP Load is the mass quantity of Total Nitrogen or Qsli� discharge given period of time. See Special Condition A.(5.), Calculation of Mass Loads 8. Compliance with mass limits shall be determined i�rdance wit Special Condi "c ;�.(4.), Annual Limits for Total Nitrogen or Total Phosphorus. <<h`�,ti 9. Per the Jordan Lake Wastewater Discharge Rule (15A NC, Q2B .Q9!,,Oyi modified by Ne i Carolina Session Law 2011-394 (HB119), the annual mass Total Nitro • s]}g;� shall`�e effective begLnhing with ��•.w calendar year 2016, unless the discharger has received by Deck �" ,b] 31, 2016, an authorization -to -construct permit for construction, installation, or cation of the treatments ks for purposes of complying with this limit, in which case the limit shall be effeA1,;:,i� cuing with calerX ear 2018. 10. Chronic Toxicity (Ceriodaphnia) P/F limit aij,� t testing in March, Se pptember and December. See Special Condition A 8 �� �s4.,x `�:' 11. See Condition A.(9•)/ Effluq ollutant Scan. wLr 4,, , xS . hew S'r '''t.•Kh •""r ""r"r "'. �". There shall be no c1xarge of flog ng solids or�,sible foam 'in other than trace amounts. A (2,,, WROVISIONA�iWAIVEK.,' INSTREAM MONITORING REQUIREMENTS Inte,..wonitoring requirents m 4x'O'DES permit shall be provisionally waived so long as the Per xrut e ins a membe • i the UppP'r`Cape Fear River Basin Association and the Association continues to"` ; ction as apprdv�d by the Division and Environmental Management Commission. If the Permittee� , not participate in the Association or if the Association ceases to function, the instream monito t c..r,equiren�gjnts in this permit become effective immediately; and the Division may reopen this permit' timi�.5•'trative letter to establish additional instream monitoring requirements it v j. deems necessary to atafely characterize the effects of the discharges on water quality in the receiving stream.'' Page 15 Permit No. NCO021211 A.(3.) NUTRIENT ALLOCATIONS (a.) The following table lists the Total Nitrogen (TN) and Total Phosphorus (TP) allocations assigned to, acquired by, or transferred to the Permittee in accordance with the Jordan Lake nutrient management rule (T15A NCAC 02B .0270) and the status of each as of permit issuance. For compliance purposes, this table does not supersede any TN or TP limit established elsewhere in this permit or in the NPDES permit of a compliance association of which the Permittee is a Co- Permittee Member. i �ti}��• fry+ Total Nitrogen Allocation f;k` y 1. i.W ALLOCATION AMOUNT (?I ALLOCATION TYPE SOURCE DATE STATUS '. Delivered (Iblyr) Discharge (lb/yr) Base Assigned by Rule 8/11/09 �� ' 45,615' 56,31Ry Active (T15A NCAC 02B .0270) TOTAL~ �`'`;� 5,615 56,315 '`''� �tive Footnote:ti: tiw �yti (1) Nitrogen Transport Factor = 81% k, TotalPiosplios Allocation'{`� tip. ALLOCATION AMOUNT 1) ALLOCATION TYPE SOURCE DATE STATUS Delivered (Ib/yr) Discharge (lb/yr) Base 4 k Assigned by 'Ole 8/11109:*. 5,026 7,079 Active WI1,4ANCACO2 270)`, TOTAL 5,026 7,079 Active Foo.4 FK„Y,•.Pr`• y}`�'..t`41�:`;: •., yt,�, ti� ' �.�� rt` �`;.4 PilosphpCtts Transpoxctor = 71ab"` `;;,•' addition, deleti2 gr modif "'" i<of the listed allocation(s) (other than to correct graphical errors) 0"'4 y ch g Jft status of any of the listed allocations shall be considered a ,Modification of tl`Mermit<and shall be subject to the public review process afforded such i afions under staff d federal rules. Page 1 6 Permit No. NCO021211 ANNUAL LIMITS FOR TOTAL NITROGEN OR TOTAL PHOSPHORUS (a.) Total Nitrogen (TN) and Total Phosphorus (TP) allocations and load limits for NPDES dischargers in the Jordan Lake watershed are annual limits and apply on a calendar year basis. (b.) For any given calendar year, the Permittee shall be in compliance with the annual TN (or TP) Load limit in this Permit if: (i.) the Permittee's annual TN (or TP) Load is less than or equal to the effective limit, or (ii.) the Permittee is a Co-Permittee Member of a compliance asspi Lion. (c.) The TN (or TP) Load limit in this Permit may be modified as ti'esulof allowable changes in the Permittee's allocations. (i.) Allowable changes include those resulting from authorized mitigation banker, the Ecosystem F4 �,•:, allowed under applicable regulations; purcl; the Permittee and other dischargers; reginza the Division. :tip (ii.) The Permittee may request a modification of reflect allowable changes in its allocation(s). (or TP) allocation from an izftgment Prc ", or other source § �rade, or 16 ;";., ff allocation between ion.- and other trap§ btio1ns approved by TN (o <' ') Load limit iiF4s Permit to A Upon receipt of timel d proper applicatib'f Division will modify the permit as appropriate and in accor• e with state and fg%al program requirements. ��'Y. Y `Y`S'. 54 't YY Y (B) Changes in TN (or TP) I' e effective ona%of the year following permit modification. The Did .'sioi`i��ceive applin no later than August 31 for changes proposed for th 'Rllowi4.rl ar year•:;.. (iii.) Any requestsXii£'cation shoul ;be,� eitt to: p;' `DENR/ D}� �/ NPDES Pr.'�rams `4� Aft Joxdan Lak�`�4Vatershed Coordinator ``4Y1';4, ldMail Service l`�ts:] . (d.) If the,2diits a m 1,;O'f%given yeaif ZJ :: oup NPDES peii �`(J) The Permittee sr rich ' is identi •'S;S,Y.:Y . A"" -ation rost( accoir' = ce with (iii.) If the Pe''`�' flee i. notified of; association'�P. an approved compliance association on January g that year are governed by that association's therein. M a Co-Permittee Member for any given calendar year in Appendix A of the association's group NPDES permit. and members' TN and TP allocations will be updated annually and in 11 and federal program requirements. .ds to join or leave a compliance association, the Division must be sed action in accordance with the procedures defined in the permit. (A) Upon receipt of timely and proper notification, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) - Membership changes in a compliance association become effective on January 1 of the year following modification of the association's permit. (e.) The TN and TP monitoring and reporting requirements in this Permit remain in effect throughout the term of the Permit and are not affected by the Permittee's membership in a compliance association. Page 17 Permit No. NC0021211 A.(5.) CALCULATION OF TOTAL NITROGEN OR TOTAL PHOSPHORUS LOADS (a.) The Permittee shall calculate monthly and annual TN Loads as follows: (i.) Monthly TN (or TP) Load (lb/mo) = TN (or TP) x TMF x 8.34 where: TN or TP = the average Total Nitrogen or Total Phosphorus concentration (mg/L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewatefMischarged during the month (MG/mo) 8.34 = conversion factor, from (mg/Ij? G) to pounds is �` �k�,�•,�4•. u. Annual TN or TP Load lb r Sum of the 12. ''` �%thl TNt' TP Loads for the calendar year (b.) The Permittee shall report monthly Total I lb/mo) in the appropriate discharge moni calendar year's results (lb/yr) with the De A.(6.) NITROGEN OPTIMIZATION (a.) Not later than February 11, 2010, tli (i.) evaluate its treatment facilities a (ii.) identify further opportunities to facilities bevond.those vreviousl (iii.) submit a re Tiff to and descrig, Ly exi (b.) No later thani`six in the acceptance, (c.) Beg?l`Q$'?i proposed measure`sd� the ri 2M, r year.�`(d.) ,shall be submitt to: and Total Phosphor-d'§" .sults (mg/L and port fore , ch month an report each evort for &t vear. ti _tet• shall: `4 , re ni�'ti &n reduction in the existing e 'pzit;tb G.S.143-215.1B(d), and its find gs, proposing optimization measures, the DivisioS written acceptance of the report, or as provided � proposed measures. 11 implemeri the TU NMI- 4 j{��,,�� ceptance of the report and continuing through t a progress` 1port to the Division documenting the status of the `�'ggn reductions achieved at the facility during the previous NCDENK DWQ/ NPDES Programs Attn: jo�L Lake Watershed Coordinator 617 Service Center Rile I NC 27699-1617 A.(7.) MERCURY MINIMIZATION PLAN (MMP) The permittee shall develop and implement a Mercury Minimization Plan (MMP) during this permit term. The MMP shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MMP was developed through a stakeholder review process and has been placed on the Division website for guidance (http://portal.ncdenr.org/web/wq/swp/ps/npdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Page 1 8 Permit No. NCO021211 k -1 CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia,at an effluent concentration of 14%. The permit holder shall perform at a minimum, ua� rterh monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitte.4 final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single permit limit, then multiple -concentration testing shall be pe following months as described in "North Carolina Phase II i (Revised -February 1998) or subsequent versions. ; The chronic value for multiple concentration tests will be concentration having no detectable impairment of repr . cti( does have a detectable impairment of reproduction gviva collection methods, exposure regimes, and furthertatis II Chronic Whole Effluent Toxicity Test.Procedure" (Revise` All toxicity testing results required as part of this permit cond� Monitoring Form (MR-1) for the months i'&w 'ch tests were V. xarter::lgsults iri a failure or ChV below the r.., mAvi , 1, minimum, in each of the two V0111040,, . Effluent Toxicity Test Procedure" ned using the etric mean of the highest or survival and fl 01west concentration that The ,definition of "c)et:ble impairment;' ti thods aZte specified in v,ti Carolina Phase nuaf' t'1998) or subseuue #>versions. parameter code TGP3B, DWQ Form AT-1( ;:'W is sent to the bell results using the parameter code THP315, DW(g"T4'@nAT-3 (original) be entered on the Effluent Discharge . If reporting pass/fail results using the V,address. If reporting Chronic Value dent to the following address: Attention: NC D NR J'`l i9P of Water Q ality Env roe` nn,�r�,n�a ��Ges�Section y,•� ;� z• 162�Y�M�I!xService Vie" `x4 Rale" or CarQ]ina 27699-1621 Completed Aquati�b ly Test Fo" s shall be filec�ith the Environmental Sciences Section no later than 30 days after the end of the xting plod for which tli '-RA is made. Test data shall be complete;��yratc?`�x�iude all suppochemical/physical measurements and all %, "i ,�� concentration/i�esox►yse data, � be cef{�i�laory supervisor and ORC or approved designate signature.;'effluent tox%ity sample must be measured and reported if chlorine is emp1Q{y`�cl for disinfectib%�lhe wa`s':b stream. ShQ ' ti ere be no dischar of flow friit tit-ig;,facility during a month in which toxicity monitoring is required, the pe " ':fie will complete th6formati66 Yocated at the top of the aquatic toxicity (AT) test form indicating the ..� v `� facility na` .p�;ermit number, a numt6r, county, and the month/year of the report with the notation of "No Flow" in the . tlner area of tH, The report shall be submitted to the Environmental Sciences Section at the address citeb�ve.3 Should the permi f it to m0i[iitor during a month in which toxicity monitoring is required, monitoring will be required during theonth. Should any test data fro% t11is monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR and all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 19 Permit No. NCO021211 A. (9.) EFFLUENT POLLUTANT SCAN The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2013, 2014, and 2015. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total tLs recoverable." <,.°.... Ammonia (as N) Chlorine (total residual, TRQ Dissolved oxygen Nitrate/Nitrite Kjeldahl nitrogen Oil and grease Phosphorus Total dissolved solids Trans-1,2-dichloroethylene 1,1-dichloroethylene 1,2-dichloropropane 4 1,3-dichloropropylene Ethylbenzene 4; •.ti 1•ititi.4 .1\ Methyl bromide :; Methyl chlon641 Hardness 1,1,2,2-tetrachlor661 Antimony Tetrachloroethylene Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1, 1 -dichloroethane 1,2-dichloroethane Base -neutral compounds: Acenaphthene Acenaphthylene Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane (2=cbloroethyl) ether (2-chloroisopropyl) ether Rethylhexyl) phthalate �• henyl phenyl ether yl I) 1 phthalate ether Chrysene Dibenzo(a,h)anthracene 1,2-dichlorobenzene Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno (1,2, 3 - c d)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Reporting. Test results shall be reported on DWQ Form -A MR-PPA1 (or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DENR/ DWQ/ Central Files,1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Page 1 10 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary December 20, 2012 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF VIOLATION — Effluent Limitations Case # NOV-2012-LV-0628 NPDES Permit No. NCO021211 — City of Graham WWTP Alamance County Dear Mr. Quick: A review of the self -monitoring report for the month of September 2012 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type pH September 4 6-9 9.9 Daily Maximum Exceeded Dissolved September 5 > 5 mg/I 3.5 mg/I Daily Minimum Not Oxygen Reached Biochemical September 8 18 mg/1 27.9 mg/I Weekly Average Oxygen Demand Exceeded Total Suspended September 8 45 mg/I 56.9 mg/I Weekly Average Solids Exceeded Fecal coliform September 8 400 # / 100 ml 1462 # / 100 ml Weekly Geometric Mean Exceeded Remedial actions, if not already implemented, should be taken to correct the above noncompliance problem. Please be aware that violations of your NPDES permit could subject you to enforcement action by this Division with the possible assessment of civil penalties. If you have any questions or require any additional information, please contact Jenny Graznak at (336) 771-4960 (ienny.graznak(@ncdenr.gov) or myself at (336) 771-4963 (corey.basinger .ncdenr.gov). cc: SWP — Central Files SWP — WSRO North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-77146301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Section Nne orthCarolina Natura!!r, Cover Sheet from Staff Member to Regional Supervisor DNIR Review Record Facility: ra.Yl%1 DJWPermit/Pipe No.: NC (_ Month/Year 2j2j 201 Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly/Daily Violations Date Parameter Permit Limijgvpe DMR Value % Over Limit o- -�30.0 11 m51 L, a-7. ss 6 0 `tf; `E5 S y S M5/ L- 6 a 04 04 1406 =mil goo 01 L 14 6 a- 2(oS Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations r)rl— 17inlntinnc nD X V ' CyL3 12 t yynA 4A5 . Completed by: J2y1yty Date: 2— '2 rL _ Regional Water Quality y Supervisor Signoff: Date: k V w 01 �0 - 9 0 u� - I'v - V-'s Tity of &a4am P. O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 February 15, 2012 NCDENR Division of Water Quality NPDES Programs Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center Raleigh, NC 20699-1617 Dear Mr. Templeton: RECEIVED N.C.Dept. of ENR FEB 2 7 2012 Winston-Salem Re ionalOffice Ff M� � �i i FEB 17 2012 s L �. s ??L!1?i.r'rY �`i?!Ct 1 Re: Nitrogen Optimization Progress Report City of Graham Wastewater Treatment Plant NPDES Permit No. NCO021211 In accordance with the City of Graham's NPDES Permit section A. (7.) Nitrogen Optimization, the City is required to submit a progress report to the Division, documenting the status of the proposed measures and the nitrogen reduction achieved at the City's POTW facility during the previous calendar year. This is to be submitted one year following the Division's written acceptance of the previously submitted Nitrogen Optimization Plan. The required Nitrogen Optimization Plan was submitted to the Division on February 4, 2010 for the 2009 calendar year and January 28, 2011 for the 2010 calendar year. The City of Graham has not received written acceptance from the Division for either of these plans for the last two years. The City of Graham continues to comply with the 2016 Total Nitrogen allocation requirements. In an effort to further reduce Total Nitrogen and obtain additional alkalinity for reduction in Total Phosphorus, the City has retained Hazen & Sawyer to evaluate our current treatment process to determine if it is possible to achieve additional reduction in Total Nitrogen with the City's existing infrastructure. Plans are currently in the design phase to install an alkali feed system to enhance the reduction of Total Phosphorus and installation of a Nitrate and Ammonia probe based aeration control system to aid in the further reduction of Total Nitrogen. During calendar year 2011 the City's POTW performed well in terms of the Total Nitrogen City of Graham WWTP Nitrogen Optimization Progress Report Page 2 discharged to the Jordan Lake Watershed. As evidenced by the City's Discharge Monitoring Reports, the Annual Mass Load of Total Nitrogen for the 2011 calendar year was compliant with the Jordan Lake Rules Total Nitrogen 2016 mass load allocation. The City of Graham continues to evaluate its treatment facilities and operational processes to make a reasonable effort to reduce nitrogen discharges into the Jordan Lake Watershed. Should the Division have any questions regarding this Annual Progress Report, please contact me. Sincerely, Victor R. Quick Utilities Director Cc: Chris Rollins, City Manager Cris Routh, Treatment Plant Superintendent • s LTIFWA NCDENR North Carolina Department of Environment and Natura Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director August 31, 2012 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, North Carolina 27253 Resources Subject: Compliance Evaluation Inspection — NPDES Permit No. NCO021211 City of Graham Wastewater Treatment Plant — Alamance County Dear Mr. Quick: Dee Freeman Secretary Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham WWTP in Alamance County on August 29, 2012. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in - office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit expired on May 31, 2011. Since the new permit has not been issued by Division of Water Quality yet, you should continue to operate according to the old permit. 2. Self -Monitoring_ Program A review of the self -monitoring data submitted for the period June 2011 through May 2012 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of permit limits during this time period. 3. Laboratory The plant's on -site laboratory (#240) is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Settleable Residue, Total Suspended Residue, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, Mercury, and Toxicity samples. Flow -proportional samples are collected by an effluent ISCO sampler. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 31, 2012. 5. Sludge Handling & Disposal The City of Graham has Land Application permit (WQ0003824) with DWQ Aquifer Protection Section for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The City transported approximately 2.4 million gallons in 2011. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-77146301 Customer Service: 1-877-623-6748 NOIthQwolina Internet: www.ncwaterquality.org S/�V7q urn /� � An Equal Opportunity 1 Affirmative Action Employer riq. 6. Operations & Maintenance Cris Routh is the ORC for Graham WWTP, and the Back -Up ORC is Victor Quick. The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program called Hach JOB Cal. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 7. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. All four secondary clarifiers are currently in service. The site has two generators. The 800-kW generator (which can operate the entire plant) runs on the second Wednesday of each month under full load, when the plant staff shuts off the main power. The 400- kW generator (which operates the wet well) runs automatically for 20 minutes every two weeks for maintenance purposes but not under load. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. During her site visit, Ms. Graznak also performed a Stormwater Inspection at the Graham WWTP. The facility holds General Stormwater Permit No. NCG110021 under the National Pollutant Discharge Elimination System (NPDES) to discharge Stormwater from "Treatment Works." The Stormwater Pollution Prevention Plan (SPPP) is current and complete. Operations staff perform the semi-annual visual monitoring at each of the plant's five stormwater discharge outfalls. Each of the five outfalls is properly labeled and showed no signs of issues or problems. The facility was found to be in compliance with NPDES Permit No. NCO021211 and NPDES General Permit No. NCG110021. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, fa' W. Corey Basinger Regional Supervisor Surface Water Protection Section cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 i N i 2 1 5 � 3 I NCO021211 111 12I 12/08/29 117 18I C I 19 I c 1 20 I tJ Remarks 2111111111 11111111 I III 1111 1111 11111111 11111111 1116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -------- --------------- Reserved----------------- 67I 169 70131 71 I I 72I N I 73 L1J 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:30 AM 12/08/29 10/08/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 12:00 PM 12/08/29 11/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Crispian T. Routh/ORC/336-570-6721/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ Signatup of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date / co �r f-Li. rr la cr EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 'I N1- Permit: NC0021211 Owner - Facility: Graham WWTP Inspection Date: 08/29/2012 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program called Hach JOB Cal. Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: The permit expired on May 31, 2011. Since the new permit has not been issued by Division of Water Quality yet, you should continue to operate according to the old permit. Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (if the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? l Yes No NA NE Yes No NA NE Page # 4 V- Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 08/29/2012 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ Cl ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? 0110 ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (if units are separated) Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: Influent flow is measured with an ultrasonic flow meter, which was last calibated by IS[ on July 31, 2012. Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b.Mechanical ■ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0110 ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Page # 5 Permit: NCO021211 Inspection Date: 08/29/2012 Primary Clarifier Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation Is the drive unit operational? Is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Comment: Two primary clarifiers - both in service. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately''/. of the sidewall depth) Comment: Four secondary clarifiers - all in service. Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Yes No NA NE Yes No NA NE Yes No NA NE Ext. Air Page # 6 J Permit: NCO021211 Inspection Date: 08/29/2012 Aeration Basins Owner -Facility: Graham WWTP Inspection Type: Compliance Evaluation Is the DO level acceptable?(1.0 to 3.0 mg/1) Comment: Two surface aerators run 20 minutes on/10 minutes off, at staggered intervals. Disinfection -Gas Are cylinders secured adequately? Are cylinders protected from direct sunlight? Is there adequate reserve supply of disinfectant? Is the level of chlorine residual acceptable? Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? If yes, then is there a Risk Management Plan on site? If yes, then what is the EPA twelve digit ID Number? (1000- - ) If yes, then when was the RMP last updated? Comment: De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Comment: Are the tablets the proper size and type? Are tablet de -chlorinators operational? Number of tubes in use? Comment: Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? Yes No NA NE 0000 Yes No NA NE ■nnn ■nnn ■nnn ■ 0 0 n ■000 ■000 nnn■ 000l■ Yes No NA NE Gas ■000 ■000 ■000 nn■Q 0 0 E 0 Yes No NA NE ■000 ■000 ■000 ■000 Page # 7 Permit: NCO021211 Inspection Date: 08/29/2012 Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation Effluent Sampling # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ■ ❑ ❑ ■nnn Page # 8 Permit: NCG110021 SOC: County: Alamance Region: Winston-Salem Compliance Inspection Report Effective: 06/01/08 Expiration: 05/31/13 Owner: City of Graham Effective: Expiration: Facility: Graham City-WWTP 1204 E Gilbreath St Contact Person: Ray Folgeman Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Inspection Date: 08/29/2012 Entry Time: 09:30 AM Primary Inspector: Jennifer F Graznak Secondary Inspector(s): Graham NC 27253 Phone: 336-570-6721 Certification: Exit Time: 12:00 PM Phone: Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Municipal WWTP > 1 MGD, Stormwater Discharge, COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: N Storm Water (See attachment summary) Page: 1 4 Permit: NCG110021 Owner - Facility: City of Graham Inspection Date: 08/29/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Qualitative monitoring is performed by Scott Jennings, Maintenance Supervisor. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ■ ❑ Comment: Page: 3 RECEIVED N.C.Dept, of ENR ,&4 �► MAR 3 0 2012 FV a= _ NCDENR Winston-Salem North Carolina Department of Environment and Natural Resources Regional Office Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary March 28, 2012 Mr. Victor Quick City of Graham 1204 East Gilbreath Street Graham, North Carolina 27253 SUBJECT: Authorization to Construct A to C No. 021211 A02 City of Graham Graham WWTP Dear Mr. Quick: A letter of request for an Authorization to Construct was received February 27, 2012, by the Division of Water Quality (Division), and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 3.5 MGD Wastewater Treatment Plant, with discharge of treated wastewater into the Haw River in the Cape Fear River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: Installation of a caustic (sodium hydroxide) storage facility to include four (4) 330 gallon intermediate bulk containers (IBC's) and a containment slab with drain; a chemical feed pump station to be housed in the existing RAS pump station #1 with two (2) .5-8 gph peristaltic metering pumps capable of pumping sodium hydroxide to both the primary clarifier and secondary clarifier effluent application points, in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NCO021211 issued July 9, 2010, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NCO021211. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 NorthCarolilla Phone: 919-807-63001 FAX: 919-807.6492 '/yr Internet: www.ncwaterguality.org v ► atu "Iff An Equal Opportunity 1 Affirmative Action Employer Mr. Victor Quick March 28, 2012 Page 2 The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number (336) 771-5000, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to: Infrastructure Finance Section, DWQ/DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Fr - Mr. Victor Quick March 28, 2012 Page 3 Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Seth Robertson, P.E. at telephone number (919) 707-9175. Sincerely, 1� Charles Wakild, P.E. MM: sr cc: Mark I Messere, P.E. - Hazen and Sawyer, P.C. Alamance County Health Department DWQ Winston-Salem Regional Office, Surface Water Protection Technical Assistance and Certification Unit Point Source Branch, NPDES Program Michelle McKay, E.I. ATC File City of Graham A To C No. 021211 A02 Issued March 28, 2012 Engineer's Certification 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Graham W WTP, located on Gilbreath Street in Alamance County for the City of Graham, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Installation of a caustic (sodium hydroxide) storage facility to include four (4) 330 gallon intermediate bulk containers (IBC's) and a containment slab with drain; a chemical feed pump station to be housed in the existing RAS pump station #1 with two (2) .5-8 gph peristaltic metering pumps capable of pumping sodium hydroxide to both the primary clarifier and secondary clarifier effluent application points, in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Mail this Certification to: Attn: Michelle McKay, E.I. Infrastructure Finance Section DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 Graznak, Jenny From: Cris Routh [crouth@cityofgraham.com] Sent: Tuesday, May 01, 2012 1:39 PM To: Graznak, Jenny Subject: RE: Outside Lab results Thanks Jenny From: Graznak, Jenny[mailto:jenny.graznak@ncdenr.gov] Sent: Tuesday, May 01, 2012 1:35 PM To: Cris Routh Subject: FW: Outside Lab results Cris — see below from my supervisor. From: Basinger, Corey Sent: Tuesday, May 01, 2012 1:03 PM To: Graznak, Jenny Subject: RE: Outside Lab results The results must be put on the DMR as they are reported by the lab. As for the calculation, I think they should report to 1 decimal place for NO2+NO3 and Total N. W. Corey Basinger Regional Supervisor Surface Water Protection Section Winston-Salem Regional Office Division of Water Quality Email: corey.basineer@ncdenr.eov Phone: (336) 771-5000 Fax (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records taw and may be disclosed to third parties. From: Cris Routh ImaiIto: crouth@cityofgraham.coml Sent: Tuesday, May 01, 2012 11:04 AM To: Graznak, Jenny Subject: RE: Outside Lab results Jenny, Good morning. I'm still a bit confused about the digits so I'll give you an example of what I'm talking about. Below are the April results so far from our outside Lab concerning our Plant Effluent Composite: TKN m L NO2+NO3 (mg/L) Nitrogen, Total (mg/L) April 3 1.45 0.57 2.02 April 10 1.41 3.54 4.95 April 17 1.08 11.9 13.0 Averaging the results on the DMR for TKN is not an issue; all results are to 2 decimal places. The issue arises with the results for NO2+NO3 and Total Nitrogen. The April 3 and April 10 results are both to 2 decimal places but the April 17 results are only to 1 decimal place. (1) Should I report the results on the DMR as they are reported to us from our outside lab even though the decimal places are inconsistent? Example #1, April 17: 1.08 + 11.9=12.98, or 13.0 as reported. (2) When the results for NO2+NO3 and Total Nitrogen are averaged, should I report them to 1 or 2 decimal places? Example #1, NO2+NO3: (0.57 + 3.54 + 11.9)/3 = 16.01 or 16.0. Example #2a, Total Nitrogen: (2.02 + 4.95 + 13.0)/3 = 6.66 or 6.7 Example #2b, Total Nitrogen: (2.02 + 4.95 + 12.98)/3 = 6.65 or 6.7 It seems kind of trivial, but I just want to make sure I'm consistent and on the same page with the state. Thanks. Cris Routh City of Graham ORC, Wastewater Treatment Plant 336-570-6721 2 far( )9KtWa.l Jp4%fe- OF WA TFR State of North Carolina Department of Environment and Natural Resources v_� r Division of Water Quality Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE—10/07) Project Applicant Name: City of Graham Project Name for which flow is being requested: 2011 Annual Update More than one FTSE-10107 maybe required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: City of Graham WWTP b. WWTP Facility Permit #: NCO021211 All flows are in MGD c. WWTP facility's permitted flow 3.50 d. Estimated obligated flow not yet tributary to the WWTP .140 e. WWTP facility's actual avg. flow 1.21 f. Total flow for this specific request N/A g. Total actual and obligated flows to the facility 1.35 h. Percent of permitted flow used 3 8.57% II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name Approx. Capacity, MGD Approx. Current Avg. (Firm/Design) Daily Flow, MGD III. Certification Statement: I, Chris Rollins certify that, to the best of my knowledge, the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and H for which I am the responsible party. Signature of this form indicates acceptance of this wastewater flo4 u n � i 1 r/_ t Signing Official Signature Date Methodology: Obligated Flow is calculated from the sum of all flow acceptance letters and/or sewer construction permtis issued since January 2006. Net Obligated Flow is calculated by subtracting sewer flow from building permits issued for particular project from Obligated Flow for that project. C.\Documents and SettingsVmaness.GRAHAM1My Documents\Sewer Obligated Flow\Obligated Flow vs Actual Flow Graham WWTP.xis 1/9/2012 W.i W A TEState of North Carolina ODepartment of Environment and Natural Resources Division of Water Quality Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE—10/07) Project Applicant Name: City of Graham Project Name for which flow is being requested: Annual Update More than one FTSE-10107 maybe required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: City of Graham WWTP b. WWTP Facility Permit #: NCO021211 All flows are in MGD c. WWTP facility's permitted flow 3.50 d. Estimated obligated flow not yet tributary to the WWTP .1461 e. WWTP facility's actual avg. flow 1.37 f. Total flow for this specific request N/A g. Total actual and obligated flows to the facility 1.5161 h. Percent of permitted flow used 43.31 % II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name Approx. Capacity, MGD Approx. Current Avg. (Firm/Design) Daily Flow, MGD Haw River .404 230 III. Certification Statement: I, certify that, to the best of my knowledge, the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above m Se ons I II f r which I am the responsible party. Signature of this form indicates acceptance of this tew t L } 1 / G1 Signing Official Signature Date Cover Sheet from Staff Member to Regional Supervisor MIR Review Record �h (, W f Permit/Pi e No.: �C� MonthNear Facility: --- p Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly Daa,i'IIyyViolations Date P_arameter Permit Lunitav e DMR Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequencv Values Reported # of Violations Other Violations �2 ,;,,ovr�c t v 'Kits nia` �' e'n G►�'Z� Date: Completed by: Regional Water Quality Supervisor Signoff: Date: ce CITY OF GRAHAM P.O. DRAWER 357 201 S. MAIN $T. GRAHAM, NC 27253 TEL: (336) 570-6700 / FAX: (336) 570-6703 Ms. Jenny Graznak NCDENR 585 Waughtown Street Winston-Salem, NC 28107 March 28, 2012 Dear Ms. Graznak: On the evening of Saturday, March 24, 2012, the City of Graham Wastewater Treatment Plant experienced a spill within our plant. Between the hours of 7:00 p.m. and 9:00 p.m., an estimated 1.5 inches of rain fell in the Graham area. This amount of rain plus the fact that our plant was already in High Flow Operations due to heavy rains earlier that morning, caused a surge in the flow entering our facility. The result was a sudden rise of the water levels in our secondary clarifiers causing an overflow of our #3 secondary clarifier. Within 30 minutes, the additional operation of another recirculation pump quickly brought the situation under control but not until approximately 3,120 gallons of treated wastewater had spilled into the grassy areas around the clarifier. Hydrated lime was applied to the affected areas and we have made changes to our High Flow Operating Procedure that should help the plant to prevent a situation like this from occurring in the future. In accordance with House Bill 1160, a news release was issued to the Burlington Times -News newspaper on March 27, 2012 regarding the wastewater spill. If, additional information is required, please let me know. I can be reached at 336.570.6721. Sincerely, Crispian T. Routh, ORC, Wastewater Plant Supervisor City of Graham LPWA —�IIA RMENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 8, 2011 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, North Carolina 27253 Subject: Compliance Evaluation Inspection — NPDES Permit No. NCO021211 City of Graham Wastewater Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham WWTP in Alamance County on August 3, 2011. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in - office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective December 1, 2006 and expired May 31, 2011. The new permit has not been issued by Division of Water Quality yet, so you should continue to operate according to the old permit. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period June 2010 through May 2011 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of permit limits during this time period. 3. Laboratory The plant's on -site laboratory (#240) is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Settleable Residue, Total Suspended Residue, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, Mercury, and Toxicity samples. Flow -proportional samples are collected by effluent ISCO samplers. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 18, 2011. 5. Sludge Handling & Disposal The City of Graham has Land Application permit (WQ0003824) with DWQ Aquifer Protection Section for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-77146301 Customer Service:1-877-623-6748 NorthCarohna Internet: www.ncwaterquality.org NatKrallY An Equal Opportunity 1 Affirmative Action Employer divided into 10 fields, which is used solely for the application of residuals. The City transported approximately 2.5 million gallons in 2010. 6. Operations & Maintenance Cris Routh is the ORC for Graham WWTP, and the Back -Up ORC is Victor Quick. The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 7. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run every 25-30 minutes, at staggered intervals. All four secondary clarifiers are currently in service. The site has two generators. The 800-kW generator (which can operate the entire plant) runs on the second Wednesday of each month under full load, when the plant staff shuts off the main power. The 400- kW generator runs automatically for 20 minutes every two weeks for maintenance purposes but not under load. 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. The facility was found to be in compliance with NPDES Permit No. NC0021211. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor Surface Water Protection Section cc: WSRO — SWP Central Files — SWP 11 United States Environmental Protection Agency r Form Approved. Washington, D.C. 20460 EPA OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A. National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15111 12I 117 18I Cl19I SI 20I!I Remarks 2111111111111111111111111111111111111111111111 M6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 QA-------------Reserved------- — 67I 169 70131 711 I 721 NJ 73 I' 174 751 I I I I I I 180 W Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 11:30 AM 11/08/03 10/08/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 01:00 PM 11/08/03 11/05/31 Name(s) of Onsite Representative(s)rfitles(s)/Phone and Fax Number(s) Other Facility Data Crispian T. Routh/ORC/336-570-6721/ Name, Address of Responsible Official[Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ I*-Wk4. SignatureofManagement Q A Reviewer Agency/Office/Phone and Fax Numbers Date 11 /'/( � -. �1c, I(% -- C%L J(� i �S . z<.� `Ztit17 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type (cont .) 1 3I NC0021211 �tt 12I 11/08/03 Icy 181CI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective December 1, 2006 and expired May 31, 2011. The new permit has not been issued by Division of Water Quality yet, so you should continue to operate according to the old permit. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period June 2010 through May 2011 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of permit limits during this time period. 3. Laboratory The plant's on -site laboratory (#240) is certified for the following permit parameters: BOD, Residual Chlorine, Fecal Coliform, Conductivity, Dissolved Oxygen, Ammonia Nitrogen, Total Phosphorus, pH, Total Settleable Residue, Total Suspended Residue, Temperature, and Turbidity. All lab data, chain of custody forms, confirmation of meter calibrations, and thermometer verification were available during the inspection. Shelby Smith is the Lab Coordinator. Meritech, Inc. analyzes metals, Total Nitrogen, Mercury, and Toxicity samples. Flow -proportional samples are collected by effluent ISCO samplers. 4. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 18, 2011. 5. Sludge Handling & Disposal The City of Graham has Land Application permit (WQ0003824) with DWQ Aquifer Protection Section for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The City transported approximately 2.5 million gallons in 2010. 6. Operations & Maintenance Cris Routh is the ORC for Graham WWTP, and the Back -Up ORC is Victor Quick. The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff Issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 7. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run every 25-30 minutes, at staggered intervals. All four secondary clarifiers are currently in service. The site has two generators. The 800-kW generator (which can operate the entire plant) runs on the second Wednesday of each month under full load, when the plant staff shuts off the main power. The 400-kW generator runs automatically for 20 minutes every two weeks for maintenance purposes but not under load. Page # 2 Permit: NC0021211 Owner - Facility: Graham VWVTP Inspection Date: 08/03/2011 Inspection Type: Compliance Evaluation 8. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page # 3 Permit: NCO021211 Owner -Facility: Graham VWVTP Inspection Date: 08/03/2011 Inspection Type: Compliance Evaluation 11 Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0000 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ 0 n n Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ n n n ■ n 0 n Is the facility as described in the permit? # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ ❑ Q ❑ Is the inspector granted access to all areas for inspection? ■ n n Q Comment: The permit expired May 31, 2011. The new permit has not been issued by DWQ yet, so you should continue to operate according to the old permit. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n Q Is all required information readily available, complete and current? ■ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ Cl O Are analytical results consistent with data reported on DMRs? ■ Q n n Is the chain -of -custody complete? ■ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n Q Has the facility submitted its annual compliance report to users and DWQ? ■ n Q n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ n n Q nCln ■ Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? ■ n n ■ Is the backup operator certified at one grade less or greater than the facility classification? ■ n Cl n Page # 4 Permit: NCO021211 Inspection Date: 08/03/2011 Owner - Facility: Graham vW TP Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ O 0 0 Facility has copy of previous year's Annual Report on file for review? ■ 0 ❑ n Comment: Effluent Pipe Is right of way to the outfall properly maintained? n ❑ 0 ■ Are the receiving water free of foam other than trace amounts and other debris? n n n ■ If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: The outfall is not located at the VVVVfP. Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ Q ❑ O Is flow meter calibrated annually? ■ ❑ 0 Is the flow meter operational? ■ ❑ Q (If units are separated) Does the chart recorder match the flow meter? ■ n ❑ Q Comment: Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. Verification of calibration was available during the inspection. According to documentation, the last calibration event occurred on July 18, 2011. Aerobic Digester Yes No NA NE Is the capacity adequate? ■ n n n Is the mixing adequate? ■ n n Is the site free of excessive foaming in the tank? ■ n ❑ O # Is the odor acceptable? ■ Q O 0 # Is tankage available for properly waste sludge? ■ O Q O Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual n b. Mechanical ■ Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ n o n Is disposal of screening in compliance? ■ n Q Page # 5 Permit: NC0021211 Owner - Facility: Graham WWTP Inspection Date: 08/03/2011 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE Is the unit in good condition? ■ O ❑ ❑ Comment: Primary Clarifier Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Are weirs level? Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Is scum removal adequate? is the site free of excessive floating sludge? ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Is the drive unit operational? Is the sludge blanket level acceptable? ❑ ❑ ❑ ■ Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) ❑ ❑ ❑ ■ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ ■ Q ❑ ❑ Are weirs level? Is the site free of weir blockage? ■ ❑ O 0 Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ ■❑❑❑ Is scum removal adequate? Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ❑ ❑ ❑ ■ Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Q ❑ ❑ ■ Comment: Yes No NA NE Aeration Basins Ext. Air Mode of operation Surface Type of aeration system Page # 6 Permit: NCO021211 Owner - Facility: Graham VWVrP Inspection Date: 08/03/2011 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ■ ❑ ❑ ❑ Are the diffusers operational? ❑ ❑ ■ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ ■ Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ ❑ ❑ ❑ Are cylinders protected from direct sunlight? ■ ❑ ❑ ❑ Is there adequate reserve supply of disinfectant? ■ ❑ ❑ ❑ Is the level of chlorine residual acceptable? ❑ ❑ ❑ ■ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? ■ ❑ ❑ ❑ Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? ❑ ❑ ❑ ■ If yes, then is there a Risk Management Plan on site? ❑ ❑ ❑ ■ If yes, then what is the EPA twelve digit ID Number? (1000- -_) If yes, then when was the RMP last updated? Comment: De -chlorination Yes No NA NE Type of system ? Gas Is the feed ratio proportional to chlorine amount (1 to 1)? ■ ❑ ❑ Cl Is storage appropriate for cylinders? ■ ❑ ❑ ❑ # Is de -chlorination substance stored away from chlorine containers? ■ ❑ ❑ ❑ Comment: Are the tablets the proper size and type? ❑ ❑ ■ ❑ Are tablet de -chlorinators operational? ❑ ❑ ■ Cl Number of tubes in use? Page # 7 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 08/03/2011 Inspection Type: Compliance Evaluation Yes No NA NE De -chlorination Comment: Yes No NA NE Laboratory Are field parameters performed by certified personnel or laboratory? 00110 Are all other parameters(excluding field parameters) performed by a certified lab? ■nQ❑ n ■�lO # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ D Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? C3 Q ❑ ■ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? n00■ Comment: Yes No NA NE Effluent Sampling Is composite sampling flow proportional? ■ 0 00 np❑ ■ Is sample collected below all treatment units? ■000 Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ Q O Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ 0 Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ O Comment: In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page # 8 CITY OF GRAHAM RECEIVED 2010-2011 N.C. Deot of ENR ANNUAL PERFORMANCE REPORT AUG 2 2 20H Of Winston-Salem JI WASTEWATER TREATMENT OPERATION AND Regional Office COLLECTION GENERAL INFORMATION City R � � � Qd� D Facility/System Name: Ci of Graham Wastewater Treatment Plant D I AUG 15 2011 Responsible Entity- City of Graham DENR-WATEF2 Qt1ALIiY Person in Charge/Contact- Victor Quick, Utilities Director, at 336.570.6721 Cris Routh, Wastewater Plant Superintendent, at 336.570.6721 Ladd Nall, Distribution & Collection Superintendent, at 336.570.6709 Applicable Permit(s): NPDES Permit: NCO021211 Non -Discharge Permit: WQ0003824 Collection System Permit: WQCS00065 Description of Collection System and Treatment Process The City of Graham operates a Public Owned Treatment Works consisting of a North Carolina Grade II Collection System and a North Carolina Grade IV Wastewater Treatment Plant. The collection system operates under a North Carolina Division of Water Quality Collection System Permit and contains approximately 89 miles of piping and seven lift stations. The lift stations are named Back Creek No. 1, Back Creek No.2, Boyd Creek, Cherry Lane, Haw River, Old Fields, and Prytle Drive. The wastewater treatment facility has a permitted flow of 3.5 million gallons per day (MGD). This facility consists of bar screens, grit collectors, primary clarification, extended aeration, final clarifiers, sand filtration, chlorination, post chlorination basin, de -chlorination, digestion, lime stabilization, sludge disposal, and laboratory. Effluent is discharged to the Haw River designated as Nutrient Sensitive Waters (NSW), which is part of the Cape Fear River Basin. Pr - Performance Text Summary of the System Performance for the Period of July 1, 2010 to June 30, 2011. Collection System: The collection system had No sanitary sewer overflows that were reportable to the North Carolina Department of Environment and Natural Resources, Division of Water Quality. Over 10% of the collection system was hydraulically cleaned. Approximately 16,000 linear feet of pipe was chemically treated to prevent root infiltration and approximately 13,000 linear feet of pipe was inspected with closed circuit television camera. All of the City's sewer easements were inspected and mowed twice. Lift Stations: The City of Graham operates seven lift stations that are maintained by plant maintenance personnel. During this reporting period, the lift stations had one reportable sewer overflow. Wastewater Treatment Plant: The Wastewater Treatment Plant had two violations of its NPDES permit. The City's NPDES permit has limits on Flow, Biological Oxygen Demand, Total Suspended Solids, Ammonia, Dissolved Oxygen, Fecal Coliform, Chronic Toxicity, and Total Phosphorus. Additional testing is performed for Total Residual Chlorine, Temperature, Conductivity, Copper, Mercury, and Zinc. Each month this data is reported to the state thru the Discharge Monitoring Report (DMR). The City is a member of The Upper Cape Fear River Basin Dischargers Coalition that performs monitoring upstream and downstream of our discharge point on the Haw River as well as other locations on the Haw and Deep Rivers. Non -Discharge Permit: The City of Graham land applies biosolids to agricultural land under regulations of the Environmental Protection Agency and the State of North Carolina. There were No violations. Violations of permit conditions or other environmental regulations relating to water quality from the above areas July, 2010. NPDES PERMIT: The Wastewater Plant had a permit violation for monthly Ammonia average. The limit is a monthly average of 4.0 milligrams per liter (mg/L) of effluent. The City's average for the month of July, 2010 was 4.76 mg/L. Repairs to faulty equipment corrected the problem and brought the plant back into compliance. November 6, 2010. SEWER OVERFLOW: The City of Graham had a wastewater spill of an estimated 300,000 gallons. The untreated wastewater spilled into "Boyd Creek" in the Cape Fear River Basin. The spill was a result of lift station pump failure due to vandalism. Repairs and security measures were 2 made and service restored. A Vandalism report was filed with Graham Police Department. November 8, 2011. NPDES PERMIT: Daily Residual Chlorine was above the permit limit for November 8, 2010. The allowable daily limit is 50 ug/L and the reported value was 61 ug/L. The cause of the violation was determined to be a faulty Chlorine Residual analyzer when operated in the auto mode. Changes made to the operation of the Chlorine chemical feed system corrected the issue. SUMMARY During this 12-month period, there were two NPDES permit violations out of more than 2,400 sample results. The City of Graham had only one reportable sanitary sewer overflow of 1000 gallons or more during this reporting period. The total gallons of overflow were 300,000. Total gallons handled by the system were 425,841,000. Percent gallons overflowed are 300,000 divided by 425,841,000 x 100% = 0.07 per cent. Therefore, the City of Graham achieved a 99.93 % successful collection rate of all water discharged into the system. All sludge was land applied per Land Application Permit regulations with no permit violations. Notification A Public Notice was placed in a local newspaper informing the public that a copy of this report can be obtained at the City of Graham, City Hall located at 201 South Main Street, Graham, NC. Additionally, this report is also, available on the Internet at http://www.cityofgraham.com/ I certify under penalty of law that this report is complete and accurate to the best of my knowledge. 1 further certify that this report has been made available to the users or customers of the named system and that those users have been noted of its availability. (DateIs Z/ I Victor R. Quick Utilities Director City of Graham 3 IF ILFIWA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 7, 2010 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection — NPDES Permit No. NCO021211 City of Graham Wastewater Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham WWTP in Alamance County on March 31, 2010. Cris Routh, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. A complete copy of the permit was available for review during the inspection. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period January 2009 through December 2009 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of permit limits during this time period. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The influent flow meter was last calibrated on January 31, 2010, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run every 25-30 minutes, at staggered intervals. One of the four secondary clarifiers is out of service. The site has two generators. The 800-kW generator (which can operate the entire plant) runs on the second Wednesday of each month under full load, when the plant staff shuts off the main power. The 400-kW generator runs automatically for 20 minutes every two weeks for maintenance purposes but not under load. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-5000 \ FAX: 336-771-4630 \ Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity \ Affirmative Action Employer NorthCarofina Naturally 5. Operations & Maintenance Cris Routh is the new ORC for Graham WWTP, replacing David Lawson who retired in late 2009. The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. Ms. Graznak observed that housekeeping has improved at the plant since the inspection in 2009. The weirs on the clarifiers were free of solids, and fewer floating solids were noted in the chlorine contact chamber. There is also a new dumpster to contain the bar screenings. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 8. Laboratory Meritech, Inc. analyzes metals, total nitrogen, and mercury for the plant. The facility's on -site laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by effluent ISCO samplers. 9. Sludge Handling & Disposal The City of Graham has Land Application permit (WQ0003824) with DWQ Aquifer Protection Section for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The City transported 628 loads (or 1,852,600 gallons) in 2009. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-4960. Sincerely, Steve W. Tedder Regional Supervisor Surface Water Protection Section cc: W SRO — SW P Central Files — SWP 11 Ir United States Environmental Protection Agency EPA Washington, D.C. 20460 Form Approved. OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCO021211 111 121 10/03/31 117 181 CI 191 SI 201 I Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ---------------------- 67I 169 70131 711 I 72 I N I 73 L ij 74 751 III JJ_LJ80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:30 AM 10/03/31 06/07/01 Graham WWTP Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 11:30 AM 10/03/31 11/05/31 Name(s) of Onsite Representative(s)/Tities(s)/Phone and Fax Number(s) Other Facility Data Crispian T. Routh/ORC/336-570-6721/ Name, Address of Responsible Officialrritle/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC No 272530357//336-570-6700/3365135502 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ 1417110 4. Q l Signature of Man Bement Q eviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 I 1SMi yr/mo/day 31 NCO021211 111 121 10/03/31 117 Inspection Type 18I C (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. A complete copy of the permit was available for review during the inspection. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period January 2009 through December 2009 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of permit limits during this time period. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The influent flow meter was last calibrated on January 31, 2010, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are operating at this time. Only one aeration basin is currently in use. Two surface aerators run every 25-30 minutes, at staggered intervals. One of the four secondary clarifiers is out of service. The site has two generators. The 800-kW generator (which can operate the entire plant) runs on the second Wednesday of each month under full load, when the plant staff shuts off the main power. The 400-kW generator runs automatically for 20 minutes every two weeks for maintenance purposes but not under load. 5. Operations & Maintenance Cris Routh is the new ORC for Graham WWTP, replacing David Lawson who retired in late 2009. The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. A daily operator's logbook is maintained at the plant and is signed during each shift. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Each time a cylinder of chlorine or sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. A SCADA system is used to monitor and control some operations at the plant, including pump stations. Ms. Graznak observed that housekeeping has improved at the plant since the inspection in 2009. The weirs on the clarifiers were free of solids, and fewer floating solids were noted in the chlorine contact chamber. There is also a new dumpster to contain the bar screenings. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. Page # 2 Permit: NCO021211 Inspection Date: 03/31/2010 Owner - Facility: Graham WWTP Inspection Type: Compliance Evaluation 8. Laboratory Meritech, Inc. analyzes metals, total nitrogen, and mercury for the plant. The facility's on -site laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by effluent ISCO samplers. 9. Sludge Handling & Disposal The City of Graham has Land Application permit (WQ0003824) with DWQ Aquifer Protection Section for the removal of residuals from the sludge digesters at the plant. The City owns an 89 acre farm, divided into 10 fields, which is used solely for the application of residuals. The City transported 628 loads (or 1,852,600 gallons) in 2009. Page # 3 Permit: NCO021211 Inspection Date: 03/31/2010 Owner -Facility: Graham VWVrP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Comment: The plant analyzes the following process control data: daily sludge volume, bacterial analysis of the aeration basin three times per week, and weekly digester data such as temperature, pH, dissolved oxygen, alkalinity, etc. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Cl n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ n, n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The permit became effective December 1, 2006 and expires May 31, 2011. Record Keeping Yes No NA NE Are records. kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n 14 Page # 4 Permit: NCO021211 Inspection Date: 03/31/2010 Owner -Facility: Graham WWTP Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? ■ n n ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n n In (If units are separated) Does the chart recorder match the flow meter? ■ ❑ ❑ n Comment: Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The influent flow meter was last calibrated on January 31, 2010, and verification of calibration was available during the inspection. Aerobic Digester Yes No NA NE Is the capacity adequate? ■ ❑ n n Is the mixing adequate? ■ n n n Is the site free of excessive foaming in the tank? ■ n n n # Is the odor acceptable? ■ n n n # Is tankage available for properly waste sludge? ■ n n n Comment: Bar Screens Yes No NA NE Type of bar screen a. Manual In b. Mechanical ■ Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ n n n Is disposal of screening in compliance? ■ n n n Is the unit in good condition? ■ n n n Comment: There is a new dumpster to contain the bar screenings. Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ In n n Page # 5 Permit: NC0021211 Inspection Date: 03/31/2010 Owner - Facility: Graham WVVrP Inspection Type: Compliance Evaluation Primary Clarifier Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Comment: Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Comment: There was some floating ludge on Clarifier #3. Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? 11 Yes No NA NE ■ ❑ ❑ ❑ ■ n n n ■nnn ■nnn ■nnn ■ n n n ■ n n n n n n ■ nnn■ Yes No NA NE ■ n n n ■nnn ■ n n n ■ n n n ■ n n n ■ n n n n■nn ■nnn ■nnn ■nnn nnn■ Yes No NA NE Ext. Air Surface ■ n n n ■nnn nn■n Page # 6 Permit: NCO021211 Inspection Date: 03/31/2010 Owner - Facility: Graham WVVrP Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Is the foam the proper color for the treatment process? ■ n n n Does the foam cover less than 25% of the basin's surface? ■ n n n Is the DO level acceptable? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) n n n ■ Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ n n n Are cylinders protected from direct sunlight? ■ n n n Is there adequate reserve supply of disinfectant? ■ n n n Is the level of chlorine residual acceptable? n n n ■ Is the contact chamber free of growth, or sludge buildup? ■ n n n Is there chlorine residual prior to de -chlorination? ■ n n n Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? n n n ■ If yes, then is there a Risk Management Plan on site? n ❑ n ■ If yes, then what is the EPA twelve digit ID Number? (1000- -___) If yes, then when was the RMP last updated? Comment: Each time a cylinder of chlorine gas is replaced, a checklist is completed for safety and maintenance purposes. ... .. V.. Aln Ale PIP Type of system ? Gas Is the feed ratio proportional to chlorine amount (1 to 1)? ■ n n n Is storage appropriate for cylinders? ■ n n n # Is de -chlorination substance stored away from chlorine containers? ■ n n n Are the tablets the proper size and type? ri Cl ■ n Comment: Each time a cylinder of sulfur dioxide gas is replaced, a checklist is completed for safety and maintenance purposes. Are tablet de -chlorinators operational? n n ■ n Number of tubes in use? Comment: Standby Power Yes No NA NE Page # 7 Permit: NCO021211 Inspection Date: 03/31/2010 Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Owner - Facility: Graham WVVFP Inspection Type: Compliance Evaluation Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 02 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: The influent and effluent samplers were set at 4 degrees. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Yes No NA NE ■ ❑ ❑ ❑ ■nnn ■nnn nnn■ ■ n n n ■nnn ■ n n n ■ n n n ■nnn ■ n n n ■ n n n nnn■ nnn■ ■ n n n ■ n n n ■ n n n ■nnn ■nnn Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ n Comment: In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. Page # 8 Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: U Permit/Pipe No.: Month/Year �6V Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly ai)yViolations Date Parameter Permit Limit/Tvi)e DMR Value % Over Limit -H-q -TIZ C U Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations, Cl%P V I tiC5 (A Completed by: �-, C7Z%w._ Date: 2 L2- 2-Z I Regional Water Quality Supervisor Signoff: U Date: 2-7-� r� Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: GCOI& V1 �wrf Permit/Pipe No.: N(W 0 -D Month/Year Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit mG v Weekly/Daily Violations Date Parameter Permit Limit/7ype DMR Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations klo Wo64-tewvS Completed by: WIN Regional Water Quality Supervisor Signoff: Date: IU s tz> Date: ///—// —1/4�1 Graznak, Jenny From: Weaver, Charles Sent: Thursday, September 09, 2010 10:10 AM To: Graznak, Jenny Cc: crouth@cityofgraham.com Subject: RE: permit renewal question Jenny — I've highlighted the answers to his questions as they appear in the original message. CHW From: Graznak, Jenny Sent: Thursday, September 09, 2010 9:39 AM To: Weaver, Charles Subject: FW: permit renewal question Hi Charles, Please see below question from Cris Routh, ORC at City of Graham WWTP (NC0021211). Any insight you can pass along? Thanks! From: Cris Routh [mailto:crouth@cityofgraham.com] Sent: Wednesday, September 08, 2010 4:43 PM To: 'Jenny Graznak' Subject: permit renewal question Jenny, Good afternoon. I'm sending this e-mail to you because I will not be in on Thursday until 4:00 pm and have a two questions for you regarding the permit renewal form 2A. In section A.6. on page 3 of the form 2A, it asks for the Maximum Daily Flow Rate. Is this the highest recorded daily rate for a particular day in a 12 month period [YES] or the average maximum daily flow over a 12 month period [NO]? Also, in the same section, does the statement "a 12 month period with the 12'h month of this year occurring no more than three months prior to this application submittal" mean that the 12 month period that I'm reporting results could be, for example, October 1, 2009 thru September 30, 2010? YES Thanks. Cris Routh, City of Graham ORC, Wastewater Treatment Plant 336.570.6721 i A-11,014 NCDENR North Carolina Department of Environment and Natural Res Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Mr. Chris Rollins, City Manager City of Graham PO Drawer 357 Graham, North Carolina 27253-0357 Dear Mr. Rollins: Director November 4, 2009 RECEKEU- N.C. Deot. of ENR NOV 0 9 2009 Winston-Salem C Regional Cffiice Dee Freeman Secretary Subject: Draft NPDES Permit Modification Permit NCO021211 Graham WWTP Alamance County By letter of October 1, the Director notified affected dischargers of the Divisions intent to modify their NPDES permits to incorporate new requirements under the Jordan Lake Nutrient Management Strategy and its Wastewater Discharge rule, T15A NCAC 02B .0270. Accordingly, the Division proposes to modify the subject permit and is enclosing the draft modifications for your review and comment. At this time, the Division is submitting a notice to the newspaper of general circulation in Alamance County, inviting public comment on the draft permits for the affected facilities. The notice is scheduled for publication on or about November 6 and initiates a 30-day comment period. Please provide any comments you have regarding the draft permit to this office, in writing, no later than 30 days of receipt of this letter. The draft permit includes the following changes: Total Phosphorus (TP) Limit. The total phosphorus limit has been revised to reflect the allocation allowed under the point source rule. This annual mass limit becomes effective January 1, 2010, at which time the current concentration limit expires. Total Nitrogen (TN) Limit. The permit does not include a new limit for total nitrogen at this time. The rule specifies that nitrogen limits will become effective in 2016, and the Division proposes to add those limits to affected permits during the 2011 renewal process. Nitrogen Optimization. The permit includes a new special condition that re -iterates nitrogen optimization requirements from the point source rule. The rule requires development of an optimization plan that, upon acceptance by the Division, is to be implemented until the nitrogen limits become effective in 2016. It also requires annual status reports until 2016 (the final report will cover calendar year 2015). 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 1�Tt Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One 1N O . CaiO1111a Phone: 919-807-63001 FAX: 919-807-6492 t Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org atura!! An Equal Opportunity i Affirmative Action Employer Mr. Chris Rollins, City Manager 71 Draft NPDES Permit Modification November 4, 2009 Some members of the Jordan Partnership undertook a similar effort in 1999. Regardless of its success at individual facilities, most facilities have seen significant changes in their processes or operating conditions since then. The Division does not expect any discharger to conduct an extensive evaluation if it merely repeats the 1999 effort. However, we expect all dischargers to make a reasonable effort to reduce nitrogen discharges until process improvements are completed, as is the intent of the rule. To satisfy this requirement, each discharger should evaluate its treatment facilities and operations or update its previous evaluation(s) and report its findings and recommendations, including, if necessary, an update of its current optimization measures. All facilities will be expected to provide annual reports on the status and effectiveness of the recommended measures. Additional Special Conditions for Nutrients. The permit includes new conditions that (1) document the nitrogen and phosphorus allocations assigned to the facility and (2) describe how the mass limits will be managed in individual permits and in the event that a group compliance association is formed. These conditions make reference to nitrogen as well as phosphorus and will apply to each nutrient as the respective limits become effective. Additional Changes. The special conditions have been re -ordered to put all of the nutrient -related conditions together for easier reference. The TRC footnote in Condition A.(1.) has been deleted because the compliance date it specified has passed. If you have any questions concerning the draft permit, please contact me at (919) 807-6402 or at mike. templeton@ncdenr.gov. ASincerely,Templeton, P.E. Point Source Branch Enclosure: Draft permit modification, NC0021211 Copies: Victor R. Quick, Utilities Director - PO Drawer 357, Graham, NC 27253-0357 Chief, NPDES and Biosolids Permits Section, Region IV, EPA Winston-Salem Regional Office, Surface Water Protection Debra Benoy, Winston-Salem Regional Office, DEH Steve Reid, Technical Assistance and Certification Unit PERCS Unit NPDES Files Permit No. NC0021211 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the City of Graham is hereby authorized to discharge wastewater from a facility located at the Graham WWTP 1204 East Gilbreath St. Alamance County to receiving waters designated as the Haw River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective............................................................................................... This permit and authorization to discharge shall expire at midnight on ................................ May 31, 2011. Signed this day ................ DRAFT Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. N SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facilihj arises under the permit conditions, requirements, terms, and provisions included herein. The City of Graham is hereby authorized to: 1. Continue to operate an existing 3.5 MGD wastewater treatment facility consisting of the following components: • Mechanical bar screen • Grit chambers • Primary settling • Extended aeration basin • Final clarifiers • Aerobic digesters • Chlorination • Sand filters • Post aeration • Lime stabilization unit • Sludge storage This facility is located at the Graham Wastewater Treatment Plant at 1204 East Gilbreath St., Graham, in Alamance County. 2. Discharge from said treatment works at the location specified on the attached map into the Haw River, classified C-NSW waters in the Cape Fear River Basin. Permit No. NCO021211 A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 3.5 MGD Continuous Recording Influent or Effluent Total Monthly Flow Monitor & Report (MG) Monthly Rec. or Calc. Influent or Effluent BOD, 5 day, 20°C 2 (April 1 - October 31) 12.0 mg/L 18.0 mg/L Daily Composite Influent and Effluent BOD, 5 day, 20°C 2 (November 1 - March 31) 24.0 mg/L 36.0 mg/L Daily Composite Influent and Effluent Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite Influent and Effluent NH3 as N (April 1 - October 31) 4.0 mg/L 12.0 mg/L Daily Composite Effluent NH3 as N (November 1 - March 31) 8.0 mg/L 24.0 mg/L Daily Composite Effluent Dissolved Oxygen 3 Daily Grab Effluent, Upstream & Downstream PN 4 Daily Grab Effluent Temperature Daily Grab Effluent, Upstream & Downstream Fecal Coliform (geometric mean) 200 / 100 mL 400/100 mL Daily Grab Effluent Total Residual Chlorine 28 ug/L Daily Grab Effluent Conductivity Daily Grab Effluent TKN Monitor & Report (mg/L) Weekly Composite Effluent NO3-N + NO2-N Monitor & Report (mg/L) Weekly Composite Effluent Total Nitrogen, TN Monitor & Report (mg/L) Weekly Composite Effluent TN Load 1,6 Monitor & Report (lb/mo) Monitor & Report (lb/yr) Monthly Annually Calculated Effluent Total Phosphorus, TP Monitor & Report (mg/L) Weekly Composite Effluent Total Phosphorus, TP' 2.0 mg/L Quarterly Average (effective through 12/31/2009) Weekly Composite Effluent TP Load 1,6 Monitor & Report (lb/mo) 7,079 Ib/yr (effective 1/1/2010) Monthly Annually Calculated Effluent Total Mercury 2/month Composite Effluent Total Copper Monthly Composite Effluent Total Zinc Monthly Composite Effluent Chronic Toxicity 8 Quarterly Composite Effluent All footnotes are listed on the following page. Footnotes: 1. 04 3. 4. 5. 6. 7. 8. Permit No. Upstream = at Highway 54. Downstream = at NCSR 2158. Stream samples shall be grab samples collected f per week during June, July, August and September and once per week during the remaining months of the year. See section A .(2) for details regarding the provisional waiver of instream monitoring requirements. The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15% of the respective influent value (85% removal). The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/L. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. TN or TP Load is the mass quantity of Total Nitrogen or Phosphorus discharged in a given period of time. See Special Condition A.(6.), Calculation of Mass Loads Compliance with mass limits shall be determined in accordance with Special Condition A.(5.), Annual Limits for Total Nitrogen or Total Phosphorus. Compliance shall be based upon a quarterly average of weekly samples. Chronic Toxicity (Ceriodaphnia) P/F limit at 14% with testing in March, June, September and December. See Special Condition A. (3). There shall be no discharge of floating solids or visible foam in other than trace amounts. A.(2.) PROVISIONAL WAIVER OF INSTREAM MONITORING REQUIREMENTS Instream monitoring requirements in this NPDES permit shall be provisionally waived so long as the Pgrmittee remains a member of the Upper Cape Fear River Basin Association and the Association continues to function as approved by the Division and Environmental Management Commission. If the Permittee does not participate in the Association or if the Association ceases to function, the instream monitoring requirements in this permit become effective immediately; and the Division may reopen this permit by administrative letter to establish additional instream monitoring requirements it deems necessary to adequately characterize the effects of the discharges on water quality in the receiving stream. 7AA Permit No. NCO021211 A.(3.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 14%. The permit holder shall perform at a minimum, ua� rterl monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase Il Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP313 for the pass/fail results and THP313 for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: NCDENR/ DWQ/ Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A.(4.) NUTRIENT ALLOCATIONS (a.) Permit No. N The following table lists the Total Nitrogen (TN) and Total Phosphorus (TP) allocations a to, acquired by, or transferred to the Permittee in accordance with the Jordan Lake nutI %=ILL management rule (T15A NCAC 02B .0270) and the status of each as of permit issuance. For compliance purposes, this table does not supersede any TN or TP limit established elsewhere in this permit or in the NPDES permit of a compliance association of which the Permittee is a Co- Permittee Member. Total Nitrogen Allocation ALLOCATION ALLOCATION AMOUNT (1) TYPE DATE STATUS Delivered Delivered (Ib/yr) Discharge (lb/yr) Base Assigned by Rule 8/11/09 45,615 56,315 Active (T15A NCAC 02B .0270) TOTAL 1 45,615 56,315 1Active Footnote: (1) Nitrogen Transport Factor = 81 % Total Phosphorus Allocation ALLOCATION ALLOCATION AMOUNT (1) TYPE DATE STATUS Delivered Delivered (lb/yr) Discharge (lb/yr) Base Assigned by Rule 8/11/09 5,026 7,079 Active (T15A NCAC 02B .0270) TOTAL 5,026 7,079 Active Footnote: (1) Phosphorus Transport Factor = 71% (b.) Any addition, deletion, or modification of the listed allocation(s) (other than to correct typographical errors) or any change in status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. IF - Permit No. NC0021211 A.(5.) ANNUAL LIMITS FOR TOTAL NITROGEN OR TOTAL PHOSPHORUS (a.) Total Nitrogen (TN) and Total Phosphorus (TP) allocations and load limits for NPDES dischargers in the Jordan Lake watershed are annual limits and apply on a calendar year basis. (b.) For any given calendar year, the Permittee shall be in compliance with the annual TN (or TP) Load limit in this Permit if: (i.) the Permittee's annual TN (or TP) Load is less than or equal to the effective limit, or (ii.) the Permittee is a Co-Permittee Member of a compliance association. (c.) The TN (or TP) Load limit in this Permit may be modified as the result of allowable changes in the Permittee's allocations. (i.) Allowable changes include those resulting from purchase of TN (or TP) allocation from an authorized mitigation banker, the Ecosystem Enhancement Program, or other source allowed under applicable regulations; purchase, sale, trade, or lease of allocation between the Permittee and other dischargers; regionalization; and other transactions approved by the Division. (ii.) The Permittee may request a modification of the TN (or TP) Load limit in this Permit to reflect allowable changes in its allocation(s). (A) Upon receipt of timely and proper application, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Changes in TN (or TP) limits become effective on January 1 of the year following permit modification. The Division must receive application no later than August 31 for changes proposed for the following calendar year. (iii.) Any requests for modification should be sent to: NCDENR/ DWQ/ NPDES Programs Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 (d.) If the Permittee is a member and co-permittee of an approved compliance association on January 1 of a given year, its TN and TP discharges during that year are governed by that association's group NPDES permit and the limits therein. (i.) The Permittee shall be considered a Co-Permittee Member for any given calendar year in which it is identified as such in Appendix A of the association's group NPDES permit. (ii.) Association roster(s) and members' TN and TP allocations will be updated annually and in accordance with state and federal program requirements. (iii.) If the Permittee intends to join or leave a compliance association, the Division must be notified of the proposed action in accordance with the procedures defined in the association's NPDES permit. (A) Upon receipt of timely and proper notification, the Division will modify the permit as appropriate and in accordance with state and federal program requirements. (B) Membership changes in a compliance association become effective on January 1 of the year following modification of the association's permit. (e.) The TN and TP monitoring and reporting requirements in this Permit remain in effect throughout the term of the Permit and are not affected by the Permittee's membership in a compliance association. Permit No. A.(6.) CALCULATION OF TOTAL NITROGEN OR TOTAL PHOSPHORUS LOp (a.) The Permittee shall calculate monthly and annual TN Loads as follows: (i.) Monthly TN (or TP) Load (lb/mo) = TN (or TP) x TMF x 8.34 where: TN or TP = the average Total Nitrogen or Total Phosphorus concentration (mg/ L) of the composite samples collected during the month TMF = the Total Monthly Flow of wastewater discharged during the month (MG/mo) 8.34 = conversion factor, from (mg/ L x MG) to pounds (ii.) Annual TN (or TP) Load (lb/yr) = Sum of the 12 Monthly TN (or TP) Loads for the calendar year (b.) The Permittee shall report monthly Total Nitrogen and Total Phosphorus results (mg/L and lb/mo) in the appropriate discharge monitoring report for each month and shall report each calendar year's results (lb/yr) with the December report for that year. A.(7.) NITROGEN OPTIMIZATION (a.) Not later than February 11, 2010, the Permittee shall: (i.) evaluate its treatment facilities and operations, (ii.) identify further opportunities to improve and optimize nitrogen reduction in the existing facilities beyond those previously implemented pursuant to G.S. 143-215.1B(d), and (iii.) submit a report to the Division documenting its findings, proposing optimization measures, and describing expected results. (b.) No later than six months following the Division's written acceptance of the report, or as provided in the acceptance, the Permittee shall implement the proposed measures. (c.) Beginning one year following the Divisions acceptance of the report and continuing through 2016, the Permittee shall submit a progress report to the Division documenting the status of the proposed measures and the nitrogen reductions achieved at the facility during the previous calendar year. (d.) Reports shall be submitted to: NCDENR/ DWQ/ NPDES Programs Attn: Jordan Lake Watershed Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 A.(8.) NUTRIENT MONITORING REOPENER Pursuant to N.C. General Statute Section 143-215.1 and the implementing rules found in Title 15A of the North Carolina Administrative Code, Subchapter 2H, specifically,15A NCAC 2H.0112(b) (1) and 2H.0114(a), and Part Il, Sections B-12 and B-13 of this permit, the Director of DWQ may reopen this permit to require supplemental nutrient monitoring of the discharge. The additional monitoring will be to support water quality modeling efforts within the Cape Fear River Basin, and shall be consistent with a monitoring plan developed jointly by the Division and affected stakeholders. Beverly Eaves Perdue Governor AT-WYWA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H, Sullins Director December 23, 2009 240 Graham WWTP Laboratory P.O. Drawer 357 1204 Gilbreath Street Graham, NC 27253 at Dee Freeman Secretary N.0, Deot. of ENR DEC 3 0 2009 Winston-Salem Regional Office SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification Renewal Dear Mr. David Lawson: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143- 215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Certification Branch Manager Laboratory Section Enclosure cc: Ramon L. Cook Dana Satterwhite Winston-Salem Regional Office DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 One 1 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 NOhthCarofi la Phone: 919-733-3908 \ FAX: 919-733-6241 �► } t, y+ // Internet: www.dwglab.org Gi/�/atul a{1'ff An Equal Opportunity \ Affirmative Action Employer Customer Service: 1-877-623-6748 www.ncwaterquality.org STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: 2010 GRAHAM WWTP LABORATORY Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2010 Certificate No 240 A -- 'Oo Pat Donnelly Lab Name: Address: Attachment I North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Graham WWTP Laboratory P.O. Drawer 357 1204 Gilbreath Street Graham, NC 27253 Certificate Number: 240 Effective Date: 01/01/2010 Expiration Date: 12/31/2010 Date of Last Amendment: The above named laboratory, having duly met the requirements of 15A NCAC 21-1.0800, is hereby certified for the measurement of the parameters listed below. i CERTIFIED PARAMETERS INORGANICS BOD Std Method 5210E RESIDUAL CHLORINE Std Method 4500 Cl G COLIFORM FECAL Std Method 9222D (MF) CONDUCTIVITY Std Method 2510B DISSOLVED OXYGEN Std Method 4500 O G AMMONIA NITROGEN Sid Method 4500 NH3 F TOTALPHOSPHORUS Std Method 4500 P E pH Std Method 4500 H B RESIDUE SETTLEABLE Std Method 2540F RESIDUE SUSPENDED Std Method 2540D TEMPERATURE Std Method 2550B TURBIDITY Std Method 2130B This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 2H.0807: Pr Cover Sheet from Staff Member to Regional Supervisor DNIR Review Record Facility: (jY�wo wW--Tf Permit/Pipe No.: NC06,2-1 DI ( Month/Year -3rA GJY L y Average Violations p ", Sef+) Parameter Permit Limit DMR Value % Over imit sZL- Weekly/Daily Violations Date Parameter Permit LimitlTvpe DN/ R Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations Completed by: � -10Vw" �� �' "� Date: << Lb ` Regional Water Quality Supervisor Signoff: Date: d- / c —� f MONITORING REPORT(MR) VIOLATIONS for: Report Date: 12/08/09 Page: 1 of 10 Permit: % MRs Between: 9-2009 and 9 2009 Region: Winston-Salem Violation Category: Limit Violation Program Category: NPDES WW Facility Name: % Param Name: % County: % Subbasin: % Violation Action: None Major Minor: % PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 09 -2009 001 Effluent Phosphorus, Total (as P) - 09/30/09 Weekly mg/I 2 2.12 Quarterly Average Exceeded None Concentration PERMIT: NCO021709 FACILITY: Town of Jefferson - Jefferson WWTP COUNTY: Ashe REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 09 -2009 001 Effluent DO, Oxygen, Dissolved 09/15/09 3 X week mg/I 6 5.6 Daily Minimum Not Reached None 0I X� NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Chris Rollins, City Manager City of Graham PO Drawer 357 Graham, North Carolina 27253-0357 Dear Mr. Rollins: Division of Water Quality Coleen H. Sullins Director October 1, 2009 RECEIVED- N.C. DeoL of ENG OCT 0 5 2009 Winston-Salem Regional Office Dee Freeman Secretary Subject: Notification of Intent to Modify NPDES Permit NCO021211 to Incorporate Jordan Lake Nutrient Requirements Graham WWTP Alamance County Governor Bev Perdue recently signed legislation to complete passage of rules for the Jordan Lake Nutrient Management Strategy. The Strategy includes a Wastewater Discharge rule (T15A NCAC 02B .0270) that applies to your wastewater treatment facility. Pursuant to Sub -Item (6)(d) of that rule, I am writing to notify you of (1) the nutrient allocations assigned to your facility and (2) the Division of Water Quality's intent to modify the facility's NPDES permit to include nutrient limits as provided in the rule. I also wish to remind you of other provisions of the rule that require your prompt attention. This letter addresses only certain provisions of the Jordan Lake Wastewater Discharge rule. I encourage you to familiarize yourself with the remainder of this rule. Nutrient Allocations. The Wastewater Discharge rule establishes the maximum loads of nitrogen and phosphorus that can be released from wastewater treatment facilities into the Jordan Lake watershed. The rule specifies that these wasteload allocations are to be divided among the existing facilities in proportion to their 2001 permitted flows (with certain exceptions). Your facility has been assigned nitrogen and phosphorus allocations. The allocations are expressed as annual mass loadings delivered to the lake. Due to foreseeable losses between the discharge point and the lake, they are also expressed as the equivalent discharge loads at the point of discharge. The delivered and the corresponding discharge allocations assigned to your facility are as follows: NC0021211 Delivered Allocation (lb/ yr) Transport Factor (%) Discharge Allocation (lb/ yr) Total Nitrogen 45,615 81 56,315 Total Phosphorus 5,026 71 7,079 2001 Permitted Flow: 3.5 MGD 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Nne orthCarolina Natltrallly Chris Rollins, City Manager Notification of Intent to Modify NPDES Permit October 1, 2009 Intent to Modify Permit. The new rule'specifies that facilities with permitted flows at or above 0.1 MGD, including yours, will be subject to effluent limits for nitrogen and phosphorus. The effluent limits will equal the facility's discharge allocations. The new phosphorus limits become effective beginning with calendar year 2010. Nitrogen limits become effective beginning with calendar year 2016. It is the Divisions intent to modify the affected permits by the end of 2009 to include the new phosphorus limits. We will draft permit modifications for the affected facilities in the coming weeks. As with any such permit action, the proposed modifications will be subject to public review, and we will provide you with a copy of the draft permit at that time. The Division will add nitrogen limits during the 2011 permit renewals, with a compliance date of 2016. Process Optimization. The rule specifies that no later than six months after its effective date, each discharger with a permitted flow greater than or equal to 0.5 MGD must "evaluate its treatment facilities and operations and identify further opportunities to improve and minimize nitrogen reduction in the existing facilities...; and submit a report to the Division documenting its findings, proposing optimization measures, and describing expected results." Please provide three copies of your report to the Division at the following address no later than February 11, 2010: Division of Water Quality Surface Water Protection Section, Point Source Branch Attn: Jordan Lake Coordinator 1617 Mail Service Center Raleigh, NC 20699-1617 Each discharger must implement the proposed measures no later than six months after the Division accepts the report and continue until such time as the facility is upgraded for nitrogen removal. The affected dischargers must also submit annual progress report to the Division for a period of five years. If you have any questions regarding these requirements, please contact Mike Templeton at (919) 807- 6402 or at mike.templeton@ncdenr.gov. Sincerely, (oleeLnH. S liras cc: Victor R. Quick - PO Drawer 357, Graham, NC 27253-0357 Winston-Salem Regional Office NDPES Files Central Files 2 Cftty of 6ra4am P.O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 August 312009 NCDENR / DWQ Point Source Compliance and Enforcement Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: System Performance Annual Report City of Graham, Alamance County RECEIVED N.C. Dept of ENR SEP 1 5 2M Winston-Salem Regional Office Please find enclosed three (3) copies of the System Performance Annual Report for the City of Graham, NPDES Permit No. NCO021211 and Collection System Permit No. WQCS00065. This is a requirement of House Bill 1160, the Clean Water Act of 1999. Additionally, I have attached a copy of the Public Notice advising the City's customers and users of the availability of the report. If you have any questions regarding this report please contact me at 336.570.6721. Sincerely, Victor R. Quick Utilities Director Cc: Chris Rollins, Manager, City of Graham David Lawson, Superintendent, WWTP Ladd Nall, Distribution/Collection Superintendent DENT? - WATER QUALITY POINT SOURCE BPZAINICH CITY OF GRAHAM 2008-2009 CEIVED ANNUAL PERFORMANCE RR Of WASTEWATER TREATMENT OPERATION AND COLLECTION DENR - WAF_E" QUALITY POINT SOURCE BRANCH GENERAL INFORMATION Facility/System Name: City of Graham Wastewater Treatment Plant Responsible Entity: City of Graham Person in Charge/Contact: Victor Quick, Utilities Director, at 336.570.6721 David Lawson, Wastewater Plant Superintendent, at 336.570.6721 Ladd Nall, Distribution & Collection Superintendent, at 336.570.6709 Applicable Permit(s): NPDES Permit: NCO021211 Non -Discharge Permit: WQ0003824 Collection System Permit: WQCS00065 Description of Collection System and Treatment Process The City of Graham operates a Public Owned Treatment Works consisting of a North Carolina Grade II Collection System and a North Carolina Grade IV Wastewater Treatment Plant. The collection system operates under a North Carolina Division of Water Quality Collection System Permit and contains approximately 89 miles of piping and seven liftstations. The liftstations are named Back Creek No. 1, Back Creek No.2, Boyd Creek, Cherry Lane, Haw River, Old Fields, and Prytle Drive. The wastewater treatment facility has a permitted flow of 3.5 million gallons per day (MGD). This facility consists of bar screens, grit collectors, primary clarification, extended aeration, final clarifiers, sand filtration, chlorination, post chlorination basin, de -chlorination, digestion, lime stabilization, sludge disposal, and laboratory. Effluent is discharged to the Haw River designated as Nutrient Sensitive Waters (NSW), which is part of the Cape Fear River Basin. 'erformance Text Summary of the System Performance for the Period of July 1, 2008 to June 30, 2009. Collection System: The collection system had a total of 30 sewer calls in response to blockages, maintenance, and three sanitary sewer overflows two were reportable to the North Carolina Department of Environment and Natural Resources, Division of Water Quality. Approximately 15,000 feet of pipe was chemically treated to prevent root intrusion. Over 10% of the collection system was inspected with closed circuit television camera and hydraulically cleaned. All if the City's sewer easements were inspected and mowed twice. Lift Stations: The City of Graham operates seven lift stations that are maintained by plant maintenance personnel. During this reporting period the lift stations had two reportable sewer overflows. Wastewater Treatment Plant: The Wastewater Treatment Plant No violations of its NPDES permit. The City's NPDES permit has limits on Flow, Biological Oxygen Demand, Total Suspended Solids, Ammonia, Dissolved Oxygen, Fecal Coliform, Chronic Toxicity, and Total Phosphorus. Additional testing is performed for Total Residual Chlorine, Temperature, Conductivity, Copper, Mercury, and Zinc. Each month this data is reported to the state thru the Discharge Monitoring Report (DMR). The City is a member of The Upper Cape Fear River Basin Dischargers Coalition that performs monitoring upstream and downstream of our discharge point on the Haw River as well as other locations on the Haw and Deep Rivers. Non -Discharge Permit: The City of Graham land applies biosolids to agricultural land under regulations of the Environmental Protection Agency and the State of North Carolina. There were No violations. Violations of permit conditions or other environmental regulations relating to water quality from the above areas August 27, 2008. SEWER OVERFLOW, Boyd Creek Lift Station; A reportable sewer overflow of 12,500 gallons of untreated sewage spilled into "Boyd Creek" and entered the Cape Fear River Basin. The spill was the result of the abnormal rainfall associated with remnants of tropical storm Fay. September 6, 2008. SEWER OVERFLOW, Boyd Creek Lift Station; A reportable sewer overflow of 1500 gallons of untreated sewage spilled into "Boyd Creek" and entered the Cape Fear River Basin. The spill was the result of the abnormal rainfall associated with remnants of tropical storm Hannah. 2 September 25, 2008. SEWER OVERFLOW; A reportable sewer overflow of 1 1,250 gallons of untreated sewage spilled into "County Home Creek" and entered the Cape Fear River Basin. The spill was the result of root intrusion in pipe. Blockage was cleared and service was restored. November 11, 2008. SEWER OVERFLOW; A reportable sewer overflow of 21,000 gallons of untreated sewage spilled into "County Home Creek" and entered the Cape Fear River Basin." The blockage was the result of vandalism of a manhole on Sun Drive outfall line. SUMMARY During this 12-month period, there were zero NPDES permit violations out of more than 2,400 sample results. The City of Graham had only four reportable sanitary sewer overflows of 1000 gallons or more during this reporting period. The total gallons of overflow were 46,250. Total gallons handled by the system were 507,940,000. Percent gallons overflowed are 46,250 divided by 507,940,000 x 100%. = less than 0.009 per cent. Therefore, the City of Graham achieved a 99.991 % successful collection rate of all water discharged into the system. All sludge was land applied per Land Application Permit regulations with no permit violations. Notification A Public Notice was placed in a local newspaper informing the public that a copy of this report can be obtained at the City of Graham, City Hall located at 201 South Main Street, Graham, NC. Additionally, this report is also, available on the Internet at http://www.cityofgraham.com/ I certify under penalty of law that this report is complete and accurate to the best of my knowledge. I further certify that this report has been made available to the users or customers of the named system and that those users have been notified of its availability. (Date) e 4 6.2 Victor R. Quick Utilities Director City of Graham 3 Public Notice City of Graham Annual Report House Bill 1160, the Clean Water Act of 1999 requires that each owner or operator of any wastewater treatment works or wastewater collection system provide an Annual Report to its users and customers. The City of Graham owns and operates a collection system and wastewater treatment facility. The City of Graham has completed the Annual Report for fiscal year 2008- 09 and a copy is available at the City Municipal Building located at 201 S. Main St. in Graham, NC. Additionally the report is available via the Internet at the City's website which is www.cityofgraham.com. Any questions or comments regarding the report may be directed to David Lawson; Plant Superintendent or Victor Quick; Utilities Director at 336.570.6721. AJ;A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 27, 2009 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection — NPDES Permit No. NCO021211 City of Graham Wastewater Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak and Marc Stokes of this office performed a Compliance Evaluation Inspection at the Graham WWTP in Alamance County on March 25, 2009. David Lawson, Operator in Responsible Charge (ORC), and Chris Routh (Back -Up ORC) were present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated eight (8) areas, and observations from each area are addressed below: 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. A complete copy of the permit was available for review during the inspection. 2. Self -Monitoring Proqram A review of the self -monitoring data submitted for the period January 2008 through December 2008 showed that all parameters were sampled and analyzed per the requirements of the permit. There were two violations of the weekly BOD limit and one violation of the monthly ammonia limit in April 2008. This office previously addressed these violations in a separate correspondence. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The flow meter was last calibrated on January 1, 2009, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are being used at this time. Only one aeration basin is being used. Three of the four secondary clarifiers are in service. Dechlorination has been added to the treatment system. The site has two generators. The 800-kW generator (which can operate the entire plant) runs once per month under full load. Duke Energy does not cut power to the plant during these tests; instead, the plant staff is responsible for shutting off the main power themselves. The 400-kW generator runs automatically every two weeks for maintenance purposes but not under load. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877.623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Nne orthCarolina Naturally 5. Operations & Maintenance Due to several recent staff illnesses, the plant has been short-staffed and operation duties have been switched around quite a bit during the last month. Perhaps for this reason, the plant did not appear as well maintained as in the past. There was evidence of sludge in the secondary clarifier troughs on the day of the inspection. Floating solids and trash were noted in the chlorine contact chamber. The dumpster that catches the bar screenings had some litter around it. Please verify that the small drain beside the dumpster is directed back to the influent and not to the Stormwater drain system. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 8. Laboratory Meritech, Inc. analyzes BOD, metals, total nitrogen, and mercury for the plant. The facility's on - site laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by ISCO samplers. Our office wishes speedy recoveries for both Mr. Quick and Mr. Lawson. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Mrs. Graznak or me at (336) 771-5000. Sincerely, (� vi <./_-, Steve W. Tedder Regional Supervisor, Surface Water Protection Section cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 LI 31 N0O021211 111 121 09/03/25 117 181 rI 19I SI 20I I !- Remarks 2111IIIIIIIIIII1111111111111111111111111111111lll6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -------------Reserved-------- --- 671 _ 169 70131 71 I I 721 NJ 73 LU 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Graham WWTP 01:00 PM 09/03/25 06/07/01 Exit Time/Date Permit Expiration Date 1204 E Gilbreath St Graham NC 27253 03:00 PM 09/03/25 11/05/31 Name(s) of Onsite Representative(s)fTitles(s)/Phone and Fax Number(s) Other Facility Data Crispian T. Routh//336-570-6721 / David W Lawson/ORC/336-570-6721/ Name, Address of Responsible Official/Title/Phone and Fax Number Victor Ray Quick,PO Drawer 357 Graham NC Contacted 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ 312-716 .4. YJ! Signature of Managem t Q A Reviewe Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type (cont.) 1 3I NCO021211 I11 12I 09/03/25 117 18N Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. A complete copy of the permit was available for review during the inspection. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period January 2008 through December 2008 showed that all parameters were sampled and analyzed per the requirements of the permit. There were two Violations of the weekly BOD limit and one violation of the monthly ammonia limit in April 2008. This office previously addressed these violations in a separate correspondence. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The flow meter was last calibrated on January 1, 2009, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Both of the primary clarifiers are being used at this time. Only one aeration basin is being used. Three of the four secondary clarifiers are in service. Dechlorination has -been added to the treatment system. The site has two generators. The 800-kW generator (which can operate the entire plant) runs once per month under full load. Duke Energy does not cut power to the plant during these tests; instead, the plant staff is responsible for shutting off the main power themselves. The 400-kW generator runs automatically every two weeks for maintenance purposes but not under load. 5. Operations & Maintenance Due to several recent staff illnesses, the plant has been short-staffed and operation duties have been switched around quite a bit during the last month. Perhaps for this reason, the plant did not appear as well maintained as in the past. There was evidence of sludge in the secondary clarifier troughs on the day of the inspection. Floating solids and trash were noted in the chlorine contact chamber. The dumpster that catches the bar screenings had some litter around it. Please verify that the small drain beside the dumpster is directed back to the influent and not to the Stormwater drain system. Scott Jennings is the Maintenance Supervisor. The plant operates a preventative maintenance computer program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 8. Laboratory Meritech, Inc. analyzes BOD, metals, total nitrogen, and mercury for the plant. The facility's on -site Page # 2 Permit: NCO021211 Owner - Facility: Graham WWTP Inspection Date: 03/25/2009 Inspection Type: Compliance Evaluation laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by ISCO samplers. Page # 3 Permit: NCO021211 Owner - Facility: Graham VWVfP Inspection Date: 03/25/2009 Inspection Type: Compliance Evaluation Operations $ Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ■ 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ 0 0 0 Judge, and other that are applicable? Comment: There was evidence of sludge in the secondary clarifier troughs on the day of the inspection. Floating solids and trash were noted in the chlorine contact chamber. The dumpster that catches the bar screenings had some litter around it. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n 0 ■ 0 Is the facility as described in the permit? ■ o n n # Are there any special conditions for the permit? 0 ■ 0 0 Is access to the plant site restricted to the general public? ■ 0 0 n Is the inspector granted access to all areas for inspection? ■ n 0 n Comment: Record Keeping Yes No ' NA NE Are records kept and maintained as required by the permit? ■ 0.0 0 Is all required information readily available, complete and current? ■ 0 0 0 Are all records maintained for 3 years (lab. reg. required 5 years)? ■ 0 0 0 Are analytical results consistent with data reported on DMRs? ■ 0 ❑ n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? 0 0 ■ 0 Is the ORC visitation log available and current? ■ 0 0 0 Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Page # 4 Permit: NCO021211 Owner - Facility: Graham WWrP Inspection Date: 03/25/2009 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? MOOO Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: Flow Measurement - Influent Yes No NA NE . # Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n ❑ n (If units are separated) Does the chart recorder match the flow meter? ■ n n n Comment: The flow meter was last calibrated on January 1, 2009 Bar Screens Yes No NA NE Type of bar screen a.Manual n b. Mechanical ■ Are the bars adequately screening debris? n ■ n n Is the screen free of excessive debris? ■ n n n Is disposal of screening in compliance? n ■ n n Is the unit in good condition? n n n ■ Comment: Trash was observed in the chlorine contact chamber. Therefore the bar screen might not be adequately screening. Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? ■ n ❑ n Is the site free of weir blockage? ■ n n Is the site free of evidence of short-circuiting? ■ n n ❑ Page # 5 Permit: NCO021211 Inspection Date: 03/25/2009 Primary Clarifier Is scum removal adequate? Is the site free of excessive floating sludge? Owner - Facility: Graham vWVTP Inspection Type: Compliance Evaluation Is the drive unit operational? Is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Comment: Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Comment: There was evidence of sludge in the secondary clarifier troughs on the day of the inspection. Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Is the DO level acceptable?(1.0 to 3.0 mg/1) Yes No NA NE ■ ❑ ❑ ❑ ■ n n n ■ n n n n n n ■ n n n Yes No NA NE ■ n n n ■nnn ■nnn ■nnn ■nnn ■nnn ❑ ■ ❑ ❑ ■nnn ■nnn n■nn nnn■ Ext. Air Surface ■nnn ■nnn nn■o ■nnn ■nnn n n n ■ nnn■ Page # 6 11 Permit: NCO021211 Owner - Facility: Graham VWVTP Inspection Date: 03/25/2009 Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ n n n Are cylinders protected from direct sunlight? ■ n n n Is there adequate reserve supply of disinfectant? ■ ❑ 'n Is the level of chlorine residual acceptable? ■ ❑ n Is the contact chamber free of growth, or sludge buildup? n ■ n n Is there chlorine residual prior to de -chlorination? n n n ■ Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? n ❑ n ■ If yes, then is there a Risk Management Plan on site? n n n ■ If yes, then what is the EPA twelve digit ID Number? (1000- -� If yes, then when was the RMP last updated? Comment: Floating solids and trash were noted in the chlorine contact chamber. M, Yes No NA NE Type of system ? Gas Is the feed ratio proportional to chlorine amount (1 to 1)? n ■ n n Is storage appropriate for cylinders? ■ n ❑ ❑ # Is de -chlorination substance stored away from chlorine containers? ■ n ❑ n Are the tablets the proper size and type? n n I o Comment: The staff is working to adjust how much S02 is necessary for dechlorination at the plant. Currently, they are not running a 1:1 ratio because of fluctuations in flow. Are tablet de -chlorinators operational? n n ■ n Number of tubes in use? Comment: Standby Power Yes No NA NE Is automatically activated standby power available? ■ n n Cl Is the generator tested by interrupting primary power source? ■ o n n Is the generator tested under load? ■ o n n Was generator tested & operational during the inspection? n n n ■ Page # 7 Permit: NCO021211 Owner -Facility: Graham VWVFP Inspection Date: 03/25/2009 Inspection Type: Compliance Evaluation Standby Power Yes No NA NE Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ n n n Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ n n n Is the generator fuel level monitored? ■ n n n Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n n ■ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? n n n ■ Comment: The effluent sampler was set at 4 degrees Celsius. . Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ n n n Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ o n n Is the tubing clean? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Page # 8 1 i ty f O;ra4a41t t+ l� 1 lL 11� P.O. Drawer 357 LVE South Main Street Graham, North Carolina 27253Tel: (336) 570-6700 / Fax: (336) 570-6703 A201 MR ; razak 585 Waughtown Street Winston-Salem, NC 28107 April 16, 2009 Dear Ms. Grazak: The Compliance Evaluation Inspection letter dated March 27, 2009 had several comments that need to be addressed. The first one is the housekeeping impressions, all the factors listed in the report are correct. We have made changes to help keep our general appearance in top form again. The Effluent Clarifier is normally skimmed each weekday. However, on the inspection day it had not been done. The small drain in question near the dumpster is piped to the manhole — immediately before the influent structure. We added trace dye and verified the drainage flow to that manhole. Also, there is a small drainage for the grit dumpster that also goes to the same manhole; again it was also trace dyed and verified. The City appreciates vast number of positive comments in the inspection. report. If, additional information is required, please let me know. I can be reached at 336.570.6721. Sincerely, i David W. Lawson, ORC, Wastewater Plant Superintedant City of Graham Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A 8G .0201 Permittee Owner/Officer Name: Ve C. Mailing Address: R ®- beAtt%IL 3.57 City: G ,a»�l „ State& Zip: 220 -0357 Phone k (&r6)s'"`67Zf Signature: Date: Yla � d p .......................................M...................................................................................................... Facility Name: � 6RC��l'� �e�! TP Permit #: A6=VZI ! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM! Facility Type & Grade: Grade Grade Biological WWTP Surface Irrigation N/A Physical/Chemical Land Application N/A Collection System Operator in Responsible Charge (ORC) Print Full Name: Certificate Type / de / Number: Al / Ae3.57E Work Phone #: (336)S 70 -- 6 7Zl Signature: r Date: "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: IA G ro tL /S.. (Q u % L 4 Certificate Type /Grade Number: GVW / I L / /(P ?J '/ b Work Phone #: (.S�S/G ) J / u — Iv / Signature: / 1- Date: a f 2 9 4 8 "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ............................................................................................................................................... Mail or Fax to: WPCSOCC 1618 Mail Service Center Raleigh, NC 27699-1618 Fax: 919/733-1338 (See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.) Revised 1-2008 Additional Back-up ORC designations Facility Name: VI W T'?' Permit #: /VC ��i2tr Back -Up Operator in/Responsible Charge (BU ORC) 41 Print Full Name: �•jwJ�e CX�O /G�=+ Certificate TyY/Ge / Number. �/ Work Phone #: U 3f►) JV- 4 V I Signature: Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: (fAj.5t01AA) Certificate Type / Grade / Number: GJ w ??7713 Work Phone #: (3u) 57 o ~ 6 7 Z I / 1 Signature: C� 7 O 2� Og Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the Hiles and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: ( ) Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission" Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: ( ) Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised 1-2008 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality January 28, 2008 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection — NPDES Permit No. NCO021211 City of Graham Wastewater Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak of this office - performed a Compliance Evaluation Inspection at the Graham WWTP in Alamance County on January 24, 2008. David Lawson, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated eight (8) areas, and observations from each area are addressed below: 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period November 2007 through October 2007 showed that all parameters were sampled and analyzed per the requirements of the permit. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The meter was last calibrated on January 1, 2008, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Only one of the two primary clarifiers is used at a time. Three of the four secondary clarifiers are in service. Secondary clarifiers looked clean and well maintained on the day of the inspection. Little to no floating solids were noted. The site has two generators. The 800-kW generator runs once per month under full load, contracted through Duke Power. The 400-kW generator runs automatically every two weeks for maintenance purposes but not under load. 5. Operations & Maintenance The City's application to DWQ for Authorization to Construct Dechlorination equipment on -site has been approved. Construction is set to begin soon to meet the new Chlorine limit that will take effect on July 1, 2008. At the end of November 2007, the City replaced alum with a chemical feed called PAX-18 to remove phosphorus. According to operators, it has been working well. One of the aeration basins has been taken out of service due to lower flows. The plant operates a preventative maintenance program. The maintenance staff issues work orders North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service One NorthCarolina Internet: www.ncwaterquality.org Winston Salem, NC 27107 FAX (336) 771-4630 1-877-623-6748 atkAdy An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Mr. V. R. Quick Page 2 January 28, 2008 III once per month and more frequently for repairs, etc. Scott Jennings is the Maintenance Supervisor. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 8. Laboratory Meritech, Inc. analyzes BOD, metals, total nitrogen, and mercury for the plant. The facility's on - site laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by ISCO samplers. An inspection of the facility's Stormwater permit No. NCG110021 was also conducted on the same day. The plant has five Stormwater outfalls, which are all labeled with signs. The 10,000-gallon alum tank now holds PAX-18 and is protected with secondary containment. Diesel fuel is stored in a double -walled tank. The Stormwater Pollution Prevention Plan is complete and was available for review during the inspection. Scott Jennings performs semi- annual visual observations at the outfalls; the last event was October 10, 2007. Stormwater training occurs at the plant on an annual basis and is documented in the Stormwater Pollution Prevention Plan. The facility was found to be in compliance with both permits. Our office appreciates the efforts made by City of Graham to meet permit requirements. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Mrs. Graznak or me at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. ro EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day 31 NCO021211 1 11 121 08/01/24 1 17 Inspection Type 181 1 (cunt.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective December 1, 2006 and expires May 31, 2011. 2. Self -Monitoring Program A review of the self -monitoring data submitted for the period November 2007 through October 2007 showed that all parameters were sampled and analyzed per the requirements of the permit. 3. Flow Measurement Influent flow is measured with an ultrasonic flow meter, which is calibrated on a quarterly basis by Instrument Specialists, Inc. The meter was last calibrated on January 1, 2008, and verification of calibration was available during the inspection. 4. Facility Site Review The plant includes grit removal, two primary clarifiers, two extended aeration basins, four secondary clarifiers, and sludge digesters and storage. Only one of the two primary clarifiers is used at a time. Three of the four secondary clarifiers are in service. Secondary clarifiers looked clean and well maintained on the day of the inspection. Little to no floating solids were noted. The site has two generators. The 800-kW generator runs once per month under full load, contracted through Duke Power. The 400-kW generator runs automatically every two weeks for maintenance purposes but not under load. 5. Operations & Maintenance The City's application to DWQ for Authorization to Construct Dechlorination equipment on -site has been approved. Construction is set to begin soon to meet the new Chlorine limit that will take effect on July 1, 2008. At the end of November 2007, the City replaced alum with a chemical feed called PAX-18 to remove phosphorus. According to operators, it has been working well. One of the aeration basins has been taken out of service due to lower flows. The plant operates a preventative maintenance program. The maintenance staff issues work orders once per month and more frequently for repairs, etc. Scott Jennings is the Maintenance Supervisor. A SCADA system is used to monitor and control some operations at the plant, including pump stations. 6. Effluent/Receiving Waters The effluent is discharged into the Haw River in the Cape Fear River Basin. In -stream monitoring requirements have been waived as long as the City of Graham remains a member of the Upper Cape Fear River Basin Association. 7. Records/Reports The DMRs, files, and lab data are maintained according to the permit. A copy of this data was available for review during the inspection. 8. Laboratory Meritech, Inc. analyzes BOD, metals, total nitrogen, and mercury for the plant. The facility's on -site laboratory provides analysis for all other parameters. The lab coordinator is Shelby Smith. Flow -proportional samples are collected by ISCO samplers. Page # 2 FV Permit: NCO021211 Inspection Date: 01/24/2008 Owner -Facility: Graham VWVfP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n ❑ n Judge, and other that are applicable? Comment: V_- M- AIA IJC (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? ❑ n ■ Q Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Page # 3 Permit: NC0021211 Inspection Date: 01/24/2008 Owner - Facility: Graham VWVTP Inspection Type: Compliance Evaluation 19q Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ n If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? ■ n n n Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b. Mechanical ■ Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ n ❑ n Is disposal of screening in compliance? ■ n n n Is the unit in good condition? ■ n n n Comment Type of grit removal a. Manual ❑ b. Mechanical ■ Is the grit free of excessive organic matter? ■ n In n Is the grit free of excessive odor? ■ n n n # Is disposal of grit in compliance? ■ ❑ n n Comment: Page # 4 PV Permit: NC0021211 Inspection Date: 01/24/2008 Owner - Facility: Graham VVVVTP Inspection Type: Compliance Evaluation Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? ■ n n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? ■ Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ n n n Is the drive unit operational? ■ n n n Is the sludge blanket level acceptable? n n n ■ Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) n n n ■ Comment. - Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n ❑ ❑ Are weirs level? ■ n n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? ■ n Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ n n n Is the drive unit operational? ■ n n n Is the return rate acceptable (low turbulence)? ■ n n n Is the overflow clear of excessive solids/pin floc? ■ n ❑ n Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) n n n ■ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Fixed Is the basin free of dead spots? ■ n n n Are surface aerators and mixers operational? ■ n n n Page # 5 Permit: NCO021211 Inspection Date: 01/24/2008 Owner - Facility: Graham VWVFP Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Are the diffusers operational? n ❑ ■ n Is the foam the proper color for the treatment process? ■ n n n Does the foam cover less than 25% of the basin's surface? ■ n n n Is the DO level acceptable? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) n n n ■ Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ In In n Are cylinders protected from direct sunlight? ■ n n n Is there adequate reserve supply of disinfectant? ■ n n n Is the level of chlorine residual acceptable? ■ n n n Is the contact chamber free of growth, or sludge buildup? ■ n n n Is there chlorine residual prior to de -chlorination? ■ n n n Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? n n n ■ If yes, then is there a Risk Management Plan on site? n n n ■ If yes, then what is the EPA twelve digit ID Number? (1000 -� If yes, then when was the RMP last updated? Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ n n n Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ■ n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0 2 degrees? n n n ■ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n n ■ Comment. - Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ n n n Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ n n n Page # 6 Fr Permit: NCO021211 Inspection Date: 01/24/2008 Owner -Facility: Graham WWfP Inspection Type: Compliance Evaluation Effluent Sampling Is the tubing clean? Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ■nnn ■nnn Page # 7 FV Permit: NCG110021 SOC: County: Alamance Region: Winston-Salem Compliance Inspection Report Effective: 05/01/03 Expiration: 04/30/08 Owner: City of Graham Effective: Expiration: Facility: Graham City-WWTP 1204 E Gilbreath St Contact Person: Ray Folgeman Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): 24 hour contact name Related Permits: David W Lawson Title: Inspection Date: 01/24/2008 Entry Time: 01:30 PM Primary Inspector: Jennifer F Graznak Secondary Inspector(s): Graham NC 27253 Phone: 336-570-6721 Certification: Exit Time: 03:00 PM Phone: Phone: 336-570-6721 Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Municipal WWTP > 1 MGD, Stormwater Discharge, COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page:1 Permit: NCG110021 Owner -Facility: City of Graham Inspection Date: 01/24/2008 Inspection Type: Stormwater Inspection Summary: Reason for Visit: Routine An inspection of the facility's Stormwater permit No. NCG110021 was also conducted on the same day. The plant has five Stormwater outfalls, which are all labeled with signs. The 10,000-gallon alum tank now holds PAX-18 and is protected with secondary containment. Diesel fuel is stored in a double -walled tank. The Stormwater Pollution Prevention Plan is complete and was available for review during the inspection. Scott Jennings performs semi-annual visual observations at the outfalls; the last event was October 10, 2007. Stormwater training occurs at the plant on an annual basis and is documented in the Stormwater Pollution Prevention Plan. Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n ❑ # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ■ ❑ Q n # Does the facility provide all necessary secondary containment? ■ n n n # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ ❑ n n # Does the Plan include a list of Responsible Party(s)? ■ n n n # Is the Plan reviewed and updated annually? ■0 0 n # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfalls observed during the inspection? ■ n n n # If the facility has representative outfall status, is it properly documented by the Division? ■ n n n # Has the facility evaluated all illicit (non stormwater) discharges? ■ n n n Comment Page: 2 City of Graham A To C No. 021211 A01 Issued October 30, 2007 Engineer's Certification : I, 12AV tD A. t-k0k0t'KCV'J F, as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Graham WWTP, located on East Gilbreath Street in Alamance County for the City of Graham, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: installation of a dechlorination system utilizing sulfur dioxide, replacement of chlorination equipment, and minor demolition and building modifications pursuant to the fast track application received on October 23, 2007, and in conformity with the Minimum Design Criteria for Dechlorination Facilities. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. 101'�7 Date 2 ���/� 006*00O.O 0 les Send to: Construction Grants & Loans DENR/DWQ SEAL _ 1633 Mail Service Center 18101 j Raleigh, NC 27699-1633 O�O� W AT �9QG r O 511111::� 'C December 19, 2008 240 Ms. Shelby S. Smith Graham WWTP Laboratory P.O. Drawer 357 1204 Gilbreath Street Graham, NC 27253 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal Dear Ms. Smith: Coleen H. Sullins, Director Division of Water Quality RECEIVED N.C. Dent. of ENR DEC 2 3 2008 wmstomSalem RegionalOffice The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215- .3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Certification Branch Manager Laboratory Section Enclosure cc: Ramon Cook Dana Satterwhite Winston-Salem Regional Office NorthCarolina Naturally Laboratory Section 1623 Mail Service Center; Raleigh, NC 27699-1623 Phone (919) 733-3908 Location: 4405 Reedy Creek Road; Raleigh, NC 27607 FAX (919) 733-6241 Internet: www.dwglab.orq/CustomerService1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Certificate No.: 240 STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: r tv L QUAM we GRAHAM WWTP LABORATORY Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December31, 2009 Pat Donnelly Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing .ab Name: Graham WWTP Laboratory Certificate Number: 240 kddress: P.O. Drawer 357 Effective Date: 01/01/2009 1204 Gilbreath Street Expiration Date: 12/31/2009 Graham, NC 27253 Date of Last Amendment: 'he above named laboratory, having duly met the requirements of 15A NCAC 21-1.0800, is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS NORGANICS IOD Std Method 5210E tESIDUAL CHLORINE Std Method 4500 Cl G Hach Method 10014 ULR :OLIFORM FECAL Std Method 9222D (MF) :ONDUCTIVITY Std Method 2510B IISSOLVED OXYGEN Std Method 4500 O G ,MMONIA NITROGEN Std Method 4500 NH3 F OTALPHOSPHORUS Std Method 4500 P B5 Std Method 4500 P E H Std Method 4500 H B :ESIDUE SETTLEABLE Sid Method 2540F :ESIDUE SUSPENDED Std Method 2540D EMPERATURE Std Method 2550B URBIDITY Std Method 2130B ris certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are abject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. PPPPPP"- Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: C�►0-ly(i L� t t;�pPermiUPipe No.: NCC�a I aI Month/Year (;Mz Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly ail Violations Date Parameter Permit Limit/ vT)e DMR Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations Completed by: (3 Date: i� Z Regional Water Quality Supervisor Signoff: Date: pppppp @ EFFLUENT UA Si 0 4 Iz,.1� NPDES PERMIT NO. NCO021211 DI RGE No. 001 MONTH Jul YEAR 2008 FACILITY NAME CITY OF GRAHAM WWTP CLASS IV COUNTY ALAMANCE OPERATOR IN RESPONSIBLE CHARGE (ORC) DAVID W. WSON GRADE IV PHONE336.570.6721 CERTIFIED LABORATORIES (1) CITY OF GRAHAM WWT B (2) MERITECH, INC. CHECK BOX IF ORC HAS CHANGED IPERSON(S) COLLECTING SAMPLES PLANT OPERATORS Mail ORIGINAL and ONE COPY io: v CI DCEIVEDyS _ ATTN: CENTRAL FILES x a DIVISION OF WATER QUALITY SEP 15 W (SIG ATURE OF OPEATOR IN R PON IBLE CHARGE) 1617 MAIL SERVICE CENTER sten•Satem BY THIS SIGNATURE I CERTIFY THAT THIS REPORT IS RALEIGH, NC 27626 Re lcnat off:e A6CURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE DA a 50050 00010. 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 00625 00630 D A T E Oper Arrival Time Oper Time On Site ORC On Site FLOW Temp Celsius pH Resd CL BOD5 20 C NH3 TSS FECAL COLI (geo mean) D.O. Total Nitrogen Total P CON CTIVI rr w NO2 + NO3 Eff _ Inf _X Daily Rate Hrs Hrs Y/N MGD C SU ug/L mg/L mg/L mg/L #/100ML mg/L mg/L mg/L uhm/cm mg/L mg/L 1 0000 24 Y ' 1.10 24 7.2 <20 5.2 2.00 5 - 21 7.5 18.10 * 793 - 15.50 2.64 2 0000 24 Y 1.22 23 7.1 <20 2.4 0.38 2 10 7.5 750 3 0000 24 Y 1.13 23 7.11 <20 * 2.41 0.13 2 240 7.3 - 2.0 795 4 0000 24 1.03 o'PA Y Llrw 5 0000 24 1.22 60000 24 1.68 7 0000 24 Y 1.48 _ 24 6.8 <20 A 3.6 0.14 3 9 7.4 850 80000 24 Y 1.45 25 6.7 <20 Ql! 3.8 0.19 3 5 7.5 12.80 805 3.11 9.69 90000 24 Y 1.53 25 6.7 <20t 2.7 0.18 3 19 7.4 ' 772 100000 24 Y 1.29 25 7.0 <20 2.6 0.18 3 2 7.5 2.5 748 11 0000 24 Y 1.27 24 7.0 <20 2.6 0.31 3 <1 7.4 743 1210000 24 0.93 13 0000 24 1.06 14 0000 24 Y 1.29 26 6.9 <20 3.3 0.17 3 3 7.3 959 15 0000 24 Y 1.14 25 6.8 <20 3.5 0.21 _3 2 7.1 12.70 1.8 969 0.43 ' 12.30 160000 24 Y 1.12 25 6.9 34 4.1 1.50 2 <1 7.0 989 17 0000 24 ` Y 1.05 - 25 7.3 <20 4.8 5.10 5 4r. 81 7.3 1,044 18 0000 24 Y 1.08 25 7.3 <20 4.5 5.00 3 14 7.1 1,044 190000 24 0.98 20 0000 24 0.97 210000 24 Y 1.23 26 7.0 <20.* 2.4 0.35 2 3 7.1 1,006 22 0000 24 Y 0.92 27 7.0 <20 •jr 3.0 0.15 1 2 7.3 11.90 0.8 1,006 <0.20 11.90 23 0000 24 -Y 1.19 26 6.9 - <20 + 2.3 0.18 2 3 7.3 1,019 2410000 24 Y 1.15 26 6.9 <20 2.2 0.16 r- 2 3 7.1 1.2 1,013 25 0000 24 Y 1.21 25 7.0 <20 2.0 0.16 1 2 7.5 1,012 26 0000 24 1.02 270000 24 1.35 280000 24 Y 1.15 25 6.9 <20 . <2.0 0.20 2 1 7.0 982 29 0000 24 Y 1.11 26 6.8 z-23 2.6 0.22 * 2 22 7.3 13.80 2.0 924 <0.20 13.80 30 0000 24 Y 1.15 26 6.9 <20 2.0 0.20 2 8 7.0 882 31 0000 24 Y 1.26 - 26 7.1 ` <20 2.6 0.23 2 1 7.2 878 AVERAGE 1.19 25 3 2.9 0.79 3 5 7.3 13.86 1.7 908 3.81 10.07 MAXIMUM 1.68 27 7.3 34 5.2 5.10 5 240 7.5 18.10 2.5 1044 15.50 13.80 MINIMUM 0.92 23 6.7 20 2.0 0.13 1 1 7.0 11.90 0.8 743 0.20 2.64 Comp(C)/Grab (G) G G- G C C C G C C C C C C- Monthly Limit 3.5 6-9 28ug/L 12mg/L 4mg/L 30mg/L 200/100ml DEM Form MR-1 (01/00) " = See Attached QA Data Sheet MONITORING REPORT(MR) VIOLATIONS for: Report Date: 10/01/08 Page: 1 of 12 Permit: % MRs Between: 7-2008 and 7-2008 Region: Winston-Salem Violation Category: Limit Violation Program Category: NPDES WW Facility Name: % Param Name: % County: % Subbasin: % Violation Action: % Major Minor: ',- PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 07 -2008 001 Effluent Chlorine, Total Residual 07/16/08 5 X week ug/I 28 34 Daily Maximum Exceeded None 07 -2008 001 Effluent Chlorine, Total Residual 07/29/08 5 X week ug/I 28 33 Daily Maximum Exceeded None PERMIT: NCO023868 FACILITY: City of Burlington - Eastside WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER . DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 07 -2008 001 Effluent pH 07/03/08 Weekly su 6 5.1 Daily Minimum Not Reached None PPPPPPP' CITY OF GRAHAM 2007-2008� Hui k 2 5 2008 ANNUAL PERFORMANCE REPORT? Of ryENR WATER GUAUTY WASTEWATER TREATMENT OPERATION AND 'rs°uRc� rG�, COLLECTION REC p — N,C Deot. of E!j-� GENERAL INFORMATION AUG to Winston-Saie,�em Regional Office Facility/System Name: City of Graham Wastewater Treatment Plant Responsible Entity: City of Graham Person in Charge/Contact: Victor Quick, utilities Director, at 336.570.6721 David Lawson, Plant Superintendent, at 336.570.6721 Ladd Nall, Distribution & Collection Superintendent, at 336.570.6709 Applicable Permit(s): NPDES Permit: NCO021211 Non -Discharge Permit: W00003824 Collection System Permit: WQCS00065 Description of Collection System and Treatment Process The City of Graham operates a Public Owned Treatment Works consisting of a North Carolina Grade it Collection System and a North Carolina Grade IV Wastewater Treatment Plant. The collection system operates under a North Carolina Division of Water Quality Collection System Permit and contains approximately 89 miles of piping and seven liftstations. The liftstations are named Back Creek No. 1, Back Creek No.2, Boyd Creek, Cherry Lane, Haw River, Old Field, and Prytle Drive. The wastewater treatment facility has a permitted flow of 3.5 million gallons per day (MGD). This facility consists of bar screens, grit collectors, primary clarification, extended aeration, final clarifiers, sand filtration, chlorination, de -chlorination, post chlorination basin, digestion, lime stabilization, sludge disposal, and laboratory. Effluent is discharged to the Haw River designated as Nutrient Sensitive Waters (NSW), which is part of the Cape Fear River Basin. ppppppp, Performance Text Summary of the System Performance for the Period of July 1, 2007 to June 30, 2008. Collection System: The collection system had a total of 30 sewer calls in response to blockages, and sanitary sewer overflows —one was reportable to the North Carolina Department of Environment and Natural Resources, Division of Water Quality. The City inspected over 10 % of the system and cleaned 53,140 feet of sewer mains. Lift Stations: The City of Graham operates seven lift stations that are maintained by plant maintenance personnel. During this reporting period the lift stations had No sewer overflows. Wastewater Treatment Plant: The Wastewater Treatment Plant had four violations of its NPDES permit. The City's NPDES permit has limits on Flow, Biological Oxygen Demand, Total Suspended Solids, Ammonia, Dissolved Oxygen, Fecal Coliform, Chronic Toxicity, and Total Phosphorus. Additional testing is performed for Total Residual Chlorine, Temperature, Conductivity, Copper, Mercury, and Zinc. Each month this data is reported to the state thru the Discharge Monitoring Report (DMR). The City is a member of The Upper Cape Fear River Basin Dischargers Coalition that performs monitoring upstream and downstream of our discharge point on the Haw River as well as other locations on the Haw and Deep Rivers. Non -Discharge Permit: The City of Graham land applies biosolids to agricultural land under regulations of the Environmental Protection Agency and the State of North Carolina. There were No violations during this reporting period. Violations of permit conditions or other environmental regulations relating to water quality from the above areas July 9, 2007. SEWER OVERFLOW; A reportable sewer overflow of 1,800 gallons of untreated sewage occurred at a manhole adjacent to "Still House Branch" and entered the Cape Fear River Basin. The spill was the result of root intrusion in the sewer main. Repairs were made and service restored. September, 2007. NPDES PERMIT; The Wastewater Plant had a permit violation of quarterly Total Phosphorus. The limit is a quarterly average of 2.0 milligrams per liter (mg/L) of effluent. The City's average for the period of July, August, and September, 2007 was 2.19 mg/L. All plant operational attempts to reduce phosphorus did not bring the average into compliance. April, 2008. NPDES PERMIT; The Wastewater Plant had three permit violations which were caused by "Upset Plant Conditions" due to heavy rains at the beginning and end of the month. Two of the violations were Biochemical Oxygen 2 PPPPPPF' Demand weekly limits. Our averages for the two weeks were 20.2 mg/L and 18.9 mg/L. Our weekly NPDES permit limit for B.O.D. is 18.0 mg/L. The other NPDES permit violation was for the monthly limit for Ammonia. The monthly limit is 4.0 mg/L. The City's average Ammonia was 5.02 mg/L. The wastewater plant removes ammonia from the effluent by nitrifying bacteria. When our facility experiences "Upset Plant Conditions, "it takes approximately 3 three weeks to regain enough of the bacteria to treat incoming ammonia to the facility. SUMMARY During this 12-month period, there were four NPDES permit violations- out of more than 2,400 sample results. The City of Graham had only one reportable sanitary sewer overflow of 1000 gallons or more during this reporting period. The total gallons of overflow were 1,800. Total gallons handled by the system were 479,800,000. Percent gallons overflowed are 1,800 divided by 479,800,000 x 100% = less than 0.0002 per cent. Therefore, the City of Graham achieved a 99.999 % successful collection rate of all water discharged into the system. All sludge was land applied per Land Application Permit regulations with no permit violations. Notification A Public Notice was placed in a local newspaper informing the public that a copy of this report can be obtained at the City of Graham, City Hall located at 201 South Main Street, Graham, NC. Additionally, this report is also, available on the Internet at http://www.cityofgraham.com/ I certify under penalty of law that this report is complete and accurate to the best of my knowledge. I further certify that this report has been made available to the users or customers of the named system and that those users have been notified of its availability. (Date) ; 12 / / 69 Victor R. Quick Utilities Director City of Graham 3 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 7, 2008 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF VIOLATION — Effluent Limitations NPDES Permit No. NCO021211 City of Graham WWTP Alamance County Dear Mr. Quick: A review of the self -monitoring report for the month of April 2008 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type Ammonia 4/2008 4 mg/I 5.02 mg/I Monthly Average Biochemical Oxygen Demand 4/1-4/2008 18 mg/I 20.2 mg/I Weekly Average Biochemical Oxygen Demand 4/7-11 /2008 18 mg/I 18.9 mg/I Weekly Average Remedial actions, if not already implemented, should be taken to correct the above noncompliance problem. Please be aware that violations of your NPDES permit could subject you to enforcement action by this Division with the possible assessment of civil penalties of up to $25,000 per day per violation. Should you have any questions, please contact Jenny Graznak or me at (336) 771-5000. cc: SWP — Central Files SWP — WSRO North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Internet: http://h2o.enr.state.nc.us Sincerely, Steve W. Tedder Regional Supervisor Surface Water Protection Section oy` Carolina NNaturally Phone (336) 771-5000 Customer Service FAX (336) 7714630 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper PPV DMR Review Facility: LIT Permit/Pipe No Cover Sheet from Staff Member to Regional Supervisor Record Month/Year 1 Monthly Average Violations Parameter Permit Limit DMR Value ate Date Parameter Weekly baily Violations Parameter Permit Limit/Type DMR Value % Over Limit I Monitoring Frequency Violations Permit Frequency Values Reported # of Violations Over Limit ��J �b Completed by: t . hr Date: —7 ( /OY Regional Water Quality Supervisor Signoff: Date: 7 tiol/ .�1 i EFFLUENT DES PERMIT NO. NCO021211 DISCHARGE No. 001 MONTH Apr YEAR 2008 FACILITY NAME CITY OF GRAHAM WWTP CLASS IV COUNTY ALAMANCE OPERATOR IN RESPONSIBLE CHARGE (ORC) DAVID W. LAWSON GRADE IV PHONE336.570.6721 CERTIFIED LABORATORIES (1) CITY OF GRAHAM WWTP LAB (2) MERITECH, INC. CHECK BOX IF ORC HAS CHhWGED R CEIVED I PERSON(S) COLLECTING SAMPLES PLANT OPERATORS 1 N.C, eot o R _ Mail ORIGINAL and ONE COP to: ATTN: CENTRAL FILES DIVISION OF WATER QUAL 1617 MAIL SERVICE CENTE RALEIGH. NC 27626 JUN112=A "' Win ton -Safe r Reg nal Offic� III �v S/.2o URE OF OPEAT�iNOES ONSIBLE CHARGE) Doi SIGNATURE I CERTIFY THAT THIS REPORT IS ATE AID COMPLETE TO THE BEST OF MY KNOWLEDGE 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 00625 D A T E Oper Arrival Time Oper Time On Site ORC On Site FLOW Temp Celsius pH Resd CL BOD5 20 C NH3 TSS FECAL COLI (geo mean) D.O. Total Nitrogen Total P CONDU CTIVITY TKNJINI Eff Inf _X_ Daily Rate Hrs Hrs Y/N MGD C SU mg/L mg/L mg/L mg/L #/100ML mg/L mg/L mg/L uhm/cm mg/L mg/L 10000 24 Y 2.53 15 7.2 <0.10 26.0 11.00 34 * >1,200 9.4 11.80 2.2 647 11.70 0.13 20000 24 Yj 1.99 15 7.1 0.74 35.6 10.00 50 1 8.2 650 30000 24 Y 1.90 15 7.3 0.53 16.6 12.00 18 1 8.8 642 40000 24 Y 2.15 14 7.2 0.15 9.9 10.60 14 20 9.3 683 50000 24 3.05 6 0000 24 3.02 70000 24 Y 2.31 15 7.2 1.00 fN>38.0 9.80 63 5 8.6 430 80000 24 Yj 2.06 15 7.1 >2.00 11.0 6.10 19 4C <1 8.0 0.8 498 910000 24 Y 1.87 15 7.1 0.88 * 15.7 4.60 16 <1 8.3 551 100000 24 Y 1.71 16 7.2 1.00 15.5 6.50 15 <1 8.6 1.01 0.7 697 0.70 0.31 110000 24 Y 1.57 17 7.3 1.10 14.2 8.80 9 OF <1 8.4 849 12 0000 24 1.62 130000 24 1.40 140000 24 Y 1.50 16 7.2 0.57 8.7 6.00 7 2 8.7 812 150000 24 Y 1.53 14 6.9 0.37 6.3 2.20 7 1 9.5 10.24 0.4 801 5.73 4.51 160000 24 Y 1.52 19 6.7 0.52 4.5 0.40 5 1 9.6 1 837 170000 24 Y 1.47 14 6.6 0.40 4.9 0.20 6 � <1 9.0 0.3 896 180000 24 Y 1.25 15 6.6 0.36 3.8 0.16 7 2 9.4 938 19 0000 24 1.36 20 0000 24 Y 1.65 21 0000 24 B 1.39 17 6.5 0.72 3.9 0-15-7-1 8.6 862 22 0000 24 BI 1.63 17 6.6 0.61 3.6 0.18 i 5 2 9.1 15.00 0.3 798 1.18 13.80 230000 24 BI 1.53 17 7.0 0.88 3.3 0.42 6 23 8.1 751 24 0000 24 Yj 1.45 17 7.2 0.75 10.5 2.50 12 * <1 7.6 1.31 743 25 0000 24 Y 1.35 18 7.3 0.59 7.5 3.70 10 2 8.41 783 26 0000 24 1.37 27 0000 24 1.44 28 0000 24 B 2.66 20 7.2 1.20j% 8.6 4.90 8 1 8.3 857 29 0000 24 B 2.31 18 7.2 0.81 6.8 5.20 t 5 4A 2 8.4 5.91 0.4 775 5.36 0.55 30 0000 24 B 1.78 16 7.2 0.24 7.5 5.00 6 12 8.1 715 3110000 124 AVERAGE 1.81 16 0.70 11.9 5.02 15 3 8.7 8.79 0.8 737 4.93 3.86 MAXIMUM 3.05 20 7.3 >2.00 38.0 12.00 63 1,200 9.6 15.00 2.2 938 11.70 13.80 MINIMUM 1.25 14 6.5 0.10 3.3 0.151 51 1 7.6 1.01 0.3 430 0.70 0.13 Comp(C)/Grab (G) G G G C C I C I G C C C C C C Monthly Limit 3.5 6-9 12mg/L 4mg/L 30mg/ 200/100ml DEM Form MR-1 (01/00) * = See Attached CAA Data Sheet LI 201 Graham WWTP, NCO021211 Subject: Graham WWTP, NC0021211 From: "david lawson" <dlawson@cityofgraham.com> Date: Fri, 25 Apr 2008 13:49:29 -0400 To: "'Jenny Graznak"' <Jenny.Graznak@ncmail.net> CC: <vquick@cityofgraham.com> Hi Jenny, On Friday, April 25, 2008, I reported to Jennifer Carter, WSRO, that the City's WWTP had (2) weekly permit violations for B.O.D. Our weekly limit for BOD is 18 mg/L. Week ending on 4/4/2008 was 20.2 mg/L. Week ending on 4/11/2008 was 18.9 mg/L. The next week was 5.6 mg/L. I anticipate we will meet the monthly average limit. The high BODs were caused by a rain total of 3.42" for the period of March 29th thru April 6th, 2008. Our plant had been setup for the lower flows from last summer. We opened an additional aeration basin on April 10, 2008, and effluent numbers began improving within a few days. Ms. Carter told that there was no need to report this info to the regional office just note this on the DMR. However, this seems to be a departure from the past. As our normal plant inspector, I thought you should be aware of this BOD situation. I'll be on vacation from 4/28 thru 5/5, call Victor Quick if you have any questions. Thanks! David Lawson City of Graham, ORC 336.570.6721 1 of 1 4/28/2008 8:49 AM Michael P. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 3, 2006 Mr. Victor R. Quick Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF VIOLATION — Effluent Limitations NPDES Permit No. NCO021211 City of Graham WWTP Alamance County Dear Mr. Quick: A review of the self -monitoring report for the month of December 2005 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type Fecal coliform 11/28-12/2 400 # / 100 ml 425 # / 100 ml Weekly Geometric Mean Exceeded Please be aware that violations of your NPDES permit could subject you to enforcement action by this Division with the possible assessment of civil penalties of up to $25,000 per day per violation. Should you have any questions, please contact Jenny Freeman or me at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor cc: Central Files WSRO Noe Carolina Niurally North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone (336) 771-5000 Customer Service Internet: h2o.enr.state.nc.us FAX (336)771-4630 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper Pr Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: C-VQL � WOF Permit/Pipe No.: 1yC OO(( cal I Month/Year Parameter Date Parameter !fps Monthly Average Violations Permit Limit DMR Value % Over Limit eekl /Daily Violations Permit Lirriit/rvl2e DMR Value % Over Limit cA1)0 1 lv L ggy.�j3 6 7o Monitoring, Frequency Violations Date Parameter Permit Frequency_ Values Reported # of Violations Other Violations Completed by: '31. 0 q -F-ek? ►tics l Date: 3 G Regional Water Quality Supervisor Signoff: Date: ,/ `� EFFLUENT j DES PERMIT NO. NCO021211 DISCHARGE No. 001 MONTH Nov YEAR 200.5 FACILITY NAME CITY OF GRAHAM WWTP CLASS IV COUNTY ALAMANCE -_ OPERATOR IN RESPONSIBLE CHARGE (ORC) DAVID W. LAON GRADE IV PHONE336.570.6721 CERTIFIED LABORATORIES (1) CITY OF GRAHAM WWTP LAB (2) MERITECH, INC. CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES PLANT OPERATORS Mail ORIGINAL and ONE COPY to: _ ATTN: CENTRAL FILES x2' ! -�„✓+ DIVISION OF WATER QUALITV (SI NATURE OF OPEATOR IN RESPONSIBLE CHARGE) DATE 1617 MAIL SERVICE CENTER BY THIS SIGNATURE I CERTIFY THAT THIS REPORT IS RALEIGH, NC 27626 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE - 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 FLOW D Oper -0per ORC Eff Temp Resd BOD5 NH3 TSS FECAL D.O Total Total CONDU A Arrival Time On Inf X_ Celsius pH CL 20 C COLI Nitrogen P CTiVITY T Time On Site Daily (ge0 E Site Rate mean) - _ _ - --- Hrs Hrs YIN MGD C SU mg/L mg/L mg/L mg/L #/100ML mg/L mg/L mg/L uhmlcm V -- 40000 24 - -.Y� 1.17' 16' 6.8 0.35 3 5 0.14 7 471 8.9! -- - � 1,160 0000 24 Y 1.16 - - --'-16 _ 6.8 0.48 3.71 0.11 _7 - 42 3!0000 T24 ' I Yj 1.16 17 6.9 0.65 421 0.26 9 5 8.7C _-_ 4110000 24 Y 1 03 16 6.8 0.47f 3.5 0.34 7 i 28, 11 5: 1.411 1 116 5_P00 I24. -� -�- - 0 97t - -- - --- �- - - t - - - 6 0000 1I24 _ .. 1-� a� -- --_ - -6 16 8.6 988 -- - - - - -+- 40000 0000 h24 - Y --1 14i 18i- ._.69 0.31 __...3.5�--0.21 -----6 - 148.7877t 1.6 -- 824 Y 1 09 18 6.8 0.32 3 6 0.24 7 9I000024--Y� 1.1� 18 6:9f 0_33 .-- 3.1 0.26 -..�-- 35� .. 8 2 -- -----894 g46 10 0000 .24 I Y 1.15 19 7 1 0.17 4.2 0.17 11 0000 24 Y 1.04- 18 7 0 0.37 3.6 0.16 6 8 8 6' 11 83 1 5 1,009 ---- - __ - _ --- -- -__ - -_� --- _ -_ -- _4 _ 120000 24 1.01, 13 0000 24 1.03t 15 0000 �24 1.16� 18 6_9 _ 0.21------3 8� .0.12.--`6 ---17 -- r --- 1.5� 972 0000 24 Y 1 15 16 6 9 0.32 * 2 7 <0.10 6 17 9.2 1,035 160000 24 Y' 1.26 19 7.0 0.17 4.31 0.24 6: 99 - - I i � 9.2; ; 890� 17 0000 24____ Y 1.13 18 71 0.29� 4 6t --0.29 - -- 6 14 8.4 1 6 8401 ram- _-�------ - --- -- --- - - -- - �- - ---�-- -- -t_ � ---. 180000 24 Y' 1.03 16 7.11 0.31� 3.6 0.31 61 40' 8.7 858; _ T . - - - - -- . - -- .3 - -- - -- -- - 1190000 24 1.05 f I 2 0000 24 1.14 0� __. 121 �0600 j24 Y 1 71 14 6.8 0.46 3.9 0.13 10 34 9.3 1.4� 9861 !- --- i �- - -- - - -- ..__. _. - - --- �- - t- ----- ! 23 0000 r24 -- -- Y - 1.28 15 _ 6.9 0.38 P 8.3 0.31 1 -ak 19' - 8.91--- 2 OF 818 22 0000 24 Y 2.15 16 6 9 0.09��r 7 2 0.63 10 >240 8_8 _ 955; t 24 0000 24 114 �%� AY._ 25�0000 24 104 26 0000 24 1.031 t 27 0000 24 54! 1.00 12* 35� 97; i 921 129 0000 24 Yr -- 2.30 16 6 9t 00.07 - - - i - 28 0000 24 Y 1.58 12 6 7 0.32, - 7.4 1.20 >240 83X0000 !24 1 Y! 1.82! 17j 7.0i a 0.06. 9.8 110 1>240! 81 j i 672' - 4.7, 0.36 8 31 ! 8 9 11.83 1.6 951 AVERAGE 1.25 17 0.31 _ r -- XI -- - 2.30fi 19 71� 0_65' _._ 9.8_._ 1.20 14 240 11.5� 11.83� 2.0 1160� MAXIMUM - MINIMUM 0.97 12 6.7 .05 _ - -- �- - _ -- 1.4 672 Com(C GG GCC rab (G) - O27;' 0.10 6 5� t__ 7 T 1 ! C C 8111.83' I C �_ -- -- - Monthly Limit 3.5 6-9 12mg/L 4mg/L 30mg/L 200/100ml DEM Form MR-1 (01/00) = See Attached QA Data Sheet EFFLUENT DES PERMIT NO. NCO021211 DISCHARGE No. 00T MONTH Dec YEAR 2005 FACILITY NAME CITY OF GRAHAM WWTP CLASS IV COUNTY ALAMANCE __ OPERATOR IN RESPONSIBLE CHARGE (ORC) DAVID W. LAWSON GRADE IV PHONE336.570.6721 CERTIFIED LABORATORIES (1) CITY OF GRAHAM WWTP LAB (2) MERITECH, INC. CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES PLANT OPERATORS r Mail ORIGINAL and ONE COPY to /N-A ATTN: CENTRAL FILES x �r DIVISION OF WATER QUALITF ! (SIURE OF OPEATOR IN RESPONSIBLE CHARGE) DATE 1617 MAIL SERVICE CENTER BY THIS SIGNATURE I CERTIFY THAT THIS REPORT IS RALEIGH. NC 27626 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 FLOW D Oper Oper ORC Eff _ Temp Resd BOD5 NH3 TSS FECAL U.O. Total Total CONDU A Arrival Time On Inf X. Celsius pH CL 20 C COLI NitrogenP CTIVITY T Time On Site Daily (geo E Site Rate mean) Hrs Hrs YIN MGD C SU mg/L mg/L mg/L mg/L #/100ML mg/L mglL mglL uhm/cm 110000 24 1 B! 1.40 15 7.0 Jk 0.05 7.6 0.46 7,sk >600; 8.2, 2.2 649: '0000 324 1.18i _ 20000 24 B 1.32 14 7.1 0.07 7.3 0.27 11 0 ,11,40_0 88 737 4 0000 24 ! 1.25' 50000 24 B 3.78 15 6.9 <0A5 6.1 0.22 10600,000, 9.2 884 6 0000 24 8 2.52 13 7.1 0.44 18.0 3.80 8 8 9.8 11.76 560 7 0000 24 Y 1.70 12 7.0 0.66' 5.6 2.30 11 12' 9.6 629 80000 24 Y 1.52 12 7 0 0.49 5.1 1.00 11 14 10.0 3.5 670 _. 0.12 3.9 0.14' 9, 131 9.9 732 9 0000 24 Y,. _ .2.01 12 7.0 10 0000 24 1.67, 11 0000 24 �- 1.34�r 12 0000 24 Y 1.51 ' 11 6.9 1.50 2.0 C 33 8 It <1, 9.9 i 681 758 13 0000 11* 14 0000 24 Y 37[ 1 1 7.0 0.255 �# 3.i 0.62 6 120 10 2' : 1.1 889: � i 0.31 6.9 1.00 9 4, 10.11 I 0.9 950 15 0000 24 _ Y, 3.11; 10 7A' _..---�------i---- -... 16 0000 24 Y 2.51 11 7.1 0.52 14.2 2.90 21 - 5; 9.6 - 621 170000 24 1.93 18 0000 24 1.65 190000 24 Y 1.6& 11, 6.01 0.79 ...---.4 �_-0.18 --6 t - -2�-- 10 654 20 0000 24 Y 1.58 11 7 1 0.17 8.41.00 8 17; 10 6 1 6 778 21 0000 24 Y' 1.461 -10i 7. 0.34 8 8 1.50� =..1 - 4C-- 6 7�--- -- - I- - �T 850� - - _- t 2 0000 24 Y 1.84 10 7.0 0.29, 6.6 0.69 & 2' 10 863i 23�0000 24 1.18 0! I 24 0000 24 1.31 , --- -- - i I0000 24 - I }123, ' 25 - _.._. 26 0000 24 } 1.31C_lt-1 i i A *5 27 0000 124- - -1.38I - oc,.� } Y _ r-'_I s rNc .4s _'1 4 - 9.4 -I1.0 --- -- - - - - 28 0000 24 Y 1.42 11 6.8 0.07 10.7 0.50 0, yR 2 0 704 - - - -- - -- t --- -i - +- - 29 0000 24 Y' 1.51 12 6 8 0.13 7 6 0.40 10' 27 9 3 708 - -�--- -�-- --- - - - ----�--1- - -� -- - - -- 30 0000 24 Y. 1.21, 12, 7.0 <0.05 W 9.0 0.29 9 120' 9.3 0.8 714! 31 0000 �24---f --- 1.31 _- . AVERAGE MAXIMUM y 3 78� 15 71�10.50 _18 0 3.860 --21� 600 000T 100 - 11 76---3 51 - 950, - ,- MINIMUM 1.M 10 6.8 0.05i 2.0 0.14 6' 1 6.7' 11.76; 0.8 560 Comp(C)/Grab (G) G G f G T C C C 1 G I C _C C C _ - - - - - --- 1 -- ----- i -- - �--- Monthly Limit 3.5 6-9 12mg/L 4mg/L 30mg/L 20011 00ml DEM Form MR-1 (01/00) * = See Attached QA Data Sheet F vlArF O�� RQG Michael F. Easley, Governor William G. Ross Jr., Secretary c r North Carolina Department of Environment and Natural Resources --I © Alan W. Klimek, P. E. Director Division of Water Quality Date: December 6, 2005 RECEIVED Victor R Quick N.c o,-. P.O. Drawer 357 DEC Q 8 M05 Graham, NC 27253 Winston-Saie�. Regional Office Subject: Notice of Incomplete Discharge Monitoring Report NCO021211 Dear Permittee: The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report (DMR) from your facility. As you may know, the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal.. Until these problems have been corrected, your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staff s ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR, you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506, and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen (15) days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs, please contact Michele Phillips at 919-733-5083 Ext. 534. Thank you for your assistance in this matter. Sincerely, Michele Phillips cc: Winston Salem Regional Office Central Files Nye Carolina N A(Mlly N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: (919) 733-7015 Customer Service Internet: httpJ/h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer yotice of Incomplete Discharge Monitoring Report .Permit Number. Facility. County:' DMR Month and Year. The Division of Wa= Quality deems the aforementioned DMR as incomplete due to the following re-ason(s): (Please seethe highlighted areas on the attached DAM for details.) The written values are illegible. F ❑ The Average, Maximum, and/or the Mimimum da#a points have been omitted_ ❑ The Knits of Measure have been omitted or, are incorrect - El The DMR pa-ameter Codes have been omitted. V`.'thee. .. i _i_�In, e-., /, D, 1,C.0 I k1kn, k - - iem to&-Q _ 2zz Michael F. Easley, Governor '✓ William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources —I � Alan W. Klimek, P.E. Director Division of Water Quality January 13, 2006 Mr. Victor R. Quick Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF VIOLATION — Effluent Limitations NPDES Permit No. NCO021211 City of Graham WWTP Alamance County Dear Mr. Quick: A review of the self -monitoring report for the month of October 2005 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type Biochemical Oxygen Demand 10/2005 12.0 mg/I 14.06 mg/I Monthly Avg. Fecal coliform 10/2005 200 / 100 ml 369.75 mg/I Monthly Avg. Ammonia — N 10/2005 4.0 mg/1 5.59 mg/I Monthly Avg. Biochemical Oxygen Demand 10/3-7/2005 18.0 mg/1 38.06 mg/I Weekly Avg. Total Suspended Solids 10/3-7/2005 45.0 mg/I 52.2 mg/I Weekly Avg. Fecal coliform 10/3-7/2005 400 / 100 ml 42,645 / 100 ml Weekly Geometric Mean Ammonia — N 10/3-7/2005 12.0 mg/1 15.34 mg/I Weekly Avg. As determined by a plant visit and subsequent correspondence with plant staff, the abovementioned violations seem to be the result of a major system upset that occurred at the City of Graham WWTP in late September/early October. Staff at the plant think the condition was caused by an illegal dumping from a wastewater contributor. You should continue to be vigilant to such incidents occurring at your facility. Please be aware that violations of your NPDES permit could subject you to enforcement action by this Division with the possible assessment of civil penalties of up to $25,000 per day per violation. Should you have any questions, please contact Jenny Freeman or me at (336) 771-4600. Sincer ly, Steve W. Tedder Water Quality Regional Supervisor cc: Central Files WSRO No` Carolina )Naturally North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone (336) 771-4600 Customer Service Internet: h2o.enr.state.nc.us FAX (336) 7714630 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycledl10% Post Consumer Paper 0 Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: �� Perrrut/Pipe No.: � ( a I I Month/Year CC4 0s Monthly Average Violations Parameter Permit Limit DMR Value %Over Limit Wee /Daily Violations Date Parameter Permit LimitlI vpe DMR Value % Over Limit r ENCI 3 � a � • � rs . 3 a 7. ,�� f 7f )Zeta Pam n • « � e�rEv Completed by: Date: Regional Water Quality Supervisor SiQnoff: Date: /�Ot/ PEpppppr' S PERMIT NO. NC0021211 DI FACILITY NAME CITY OF GRAHAM WWTP OPERATOR IN RESPONSIBLE CHARGE (ORC) DAVID W. CERTIFIED LABORATORIES (1) CITY OF GRAHAM WWTP I CHECK BOX IF ORC HAS CHANGED „ r =w=r-. Dept. of ENR Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES UEi+ 2 2005 DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER Reglof al Office RALEIGH, NC 27626 EFFLUEN ; MEP F E No. DEJTH 2495 YEAR 2006 uAgs IV COUNTY ALAMANCE 'ON GRADE IV PHONE336.570.6721 (2) MERITECH, INC. PERSON(S) COLLECTING SAMPLES PLANT OPERATORS r� (SIGNATURE OF OPE:ATOR IN RESPONSIBLE CHARGE) PATE BY THIS SIGNATURE I CERTIFY THAT THIS REPORT IS =µ. ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLE` E pt 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00095 D A T E Oper Arrival Time Oper Time On Site ORC On Site FLOW Temp Celsius pH Resd CL BOD5 20 C NH3 TSS FECAL COLI (geo mean) D.O. Total Nitrogen Total P CONDU CTIVITY Eff Inf X Daily Rate Hrs Hrs Y/N MGD C SU mg/L mg/L mg/L mg/L #/100ML mg/L mg/L mg/L uhm/cm 1 0000 24 1.12 20000 24 1.05 id30000 24 Y 1.29 23 7.5 <0.05 69.2 3.>24, J45 5.4 1,258 40000 24 Y 1.19 22 7.5 <0.05 52.9 22.20134,00 5.1 1,263 50000 24 Y 1.22 23 7.5 0.06 , 31.6 19.90170, 7.5 1,213 60000 24 Y 1.24 23 7.5 0.06 ,k 16.4 8.10>21,500 8.3 1,158 70000 24 Y 1.67 24 7.6 * 0.07 * 20.2 3, 2 12, 8.1 1.3 1,106 80000 24 1.91 90000 24 1,24 , 100000 24 Y 1.40 23 7.51 0.40 17.2 10.00 11 32 7.9 945 11 0000 24 Y 1.38 22 7.4 0.46 13.6 10.70 11 Ale 31 6.71 1.3 890 120000 24 Y 1.29 22 7.3 0.90 6.9 8.40 11 6 7.8 821 13 0000 24 Y 1.25 22 7.4 0.83 7.9 6.00 ,j1 11 4 6.9 874 140000 24 Y 1.21 22 7.4 0.08 7.1 2.60 12 At >240 7.5 872 150000 24 1.14 160000 24 1.32 170000 24 Y 1.16 20 7.3 0.07 6.9 0.21 12 >600 0 8.6 972 180000 24 Y 1.25 19 7.3 0.05 6.3 0.20 7 980 8.0 0.7 978 190000 24 Y 1.17 20 7.3 0.15 4.9 0.25 10 160 8.3 7.76 1,095 20 0000 24 Y 1.24 21 7.3 0.38 6.9 0.49 12 21 8.7 1.0 1,140 21 0000 24 Y 1.14 21 7.3 0.23 4.2 0.33 5 108 7.9 1,105 22 0000 24 1.15 230000 24 1.05 240000 24 Y 1.17 19 7.3 0.20 3.4 0.16 51 94 8.4 1,095 25 0000 24 Y 1.15 18 7.2 0.29 4.1 0.54 6 At 63 9.1 1.4 1,001 26 0000 24 Y 1.16 17 7.1 0.20 3.5 0.52 6 168 8.9 912 27 0000 24 Y 1.18 16 7.0 0.18 4.7 0.16 6 * >320 9.7 2.0 866 28 0000 24 Y 1.04 16 7.0 0.29 4.0 0.11 6 Ak 144 8.9 922 29 0000 24 1.06 3010000 24 0.94 310000 24 Y 1.24 16 6.9 0.31 3.3 0.11 6 & 107 9.1 1,051 AVERAGE 1.23 20 0.25 14.1 5.59 19 370 7.9 7.76 1.3 1026 MAXIMUM 1.91 24 7.6 0.90 69.2 23.00 94 170,000 9.7 7.76 2.0 1263 MINIMUM 0.94 16 6.9 0.31 3.3 0.11 5 4 5.1 7.76 0.7 821 Comp(C)/Grab (G) , `� G G G C C C G C C C C Monthly Limit 3.5 6-9 12mg/L 4mg/L 30mg/ 200/100ml DEM Form MR-1 (01/00) * = See Attached CIA Data Sheet DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO21211 Facility Information Applicant/Facility Name: City of Graham / Graham WWTP Applicant Address: P.O. Box 357, Graham, North Carolina 27253 Facility Address: 1204 East Gilbreath St., Graham, NC 27253 Permitted Flow 3.5 MGD Type of Waste: Domestic (93 %) / Industrial (7 %) Facility/Permit Status: Class 4 / Renewal County: Alamance County Miscellaneous Receiving Stream: Haw River Regional Office: Winston-Salem Stream Classification,: ' C-NSW State Grid / USGS Quad: Mebane / C21SE 303(d) Listed? No Permit Writer: Teresa Rodriguez Subbasin: 03-06-02 Date: 3/13/06 Drainage Area (mi2): 614 Lat. 36° 02' 44" N Long. 79' 22' 06" W Summer 7Q10 (cfs) 34 Winter 7Q 10 85 Average Flow (cfs):. 553 IWC (%): 14 SUMMARY The City of Graham operates a 3.5 MGD wastewater treatment facility consisting of a mechanical bar screen, grit chamber, primary settling tanks, extended aeration basin, final clarifiers, aerobic digester, sand filter, chlorination, and post aeration. Pre -Treatment — The town has an approved pre-treatment program. The program covers 3 non - categorical SIUs and 2 CIUs. The permit requires the town to continue to operate its approved pre-treatment program. Basin Plan — This segment of the Haw River is supporting aquatic life because of a Good -Fair benthic community rating, however the turbidity standard was exceeded 7 % at one sampling site and 10 % at another. Reasonable Potential Analysis — A reasonable potential analysis was done for cadmium, chromium, copper, cyanide, lead, mercury, molybdenum, nickel, and zinc. Copper, lead and zinc showed reasonable potential to exceed water quality standards. A limit of 34 µg/L will be implemented for lead. Zinc and copper are action level standard parameters, so no limit will be implemented. Compliance review — In 2005 the facility had several violations of weekly averages for BOD, Total Suspended Solids, Fecal Coliform and ammonia. Fact Sheet NPDES NCO02121 1 Page 1 11 SUMMARY OF PROPOSED CHANGES • Total chlorine limit — A limit of 28 µg/L was added to the permit based on the water quality standard with a schedule of compliance of 18 months after issuance of the permit. • Ammonia weekly average limit — A weekly average limit of 12 mg/L for the summer and 24 mg/L for the winter season were added to the permit. According to federal rules permits should include both weekly average and daily maximum limits. • Lead daily maximum limit - A limit of 34 µg/L was added to the permit based on the reasonable potential analysis. • Priority Pollutant Analysis — A special condition to analyze for priority pollutants was added to the permit. This condition is been added to all municipal facilities above 1 MGD to collect data necessary for permit renewal. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: March 15, 2006 Permit Scheduled to Issue: June 1, 2006 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 733-5083 ext. 553. NAME: DATE: REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Fact Shcet NPDES NC0021 11 Page 2 REASONABLE POTENTIAL ANALYSIS Graham WWTP Outfall 001 NCO021211 Ow = 3.5 MGD Time Period 2004-2005 Ow (MGD) 3.5 WWTP Class IV 7Q10S (cis) 34 IWC (%) 0 7010S 13.76 7010W (cfs) 0 0 70f OW WA 3002 (cfs) 0 0 3002 N/A Avg. Stream Flow, OA (cfs) 553 0 OA 0.9715 Rec'Mig Stream Haw River Stream Class C STANDARDS & PARAMETER TYPE CRITERIA (2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC was/ SFAy/ n IDR fAv Frad Cw Abea6N Cw (1) Chronic AcuY Acute: WA Arsenic NC 50 ugr- 0 0 WA __________ ........................... Chronic: Acute: WA - Beryllium C 6.5 ug(L 0 0 WA .................... _ _ _ _ _ _ _ _ _ — — -- -- Chronic: Acute: 15 Cadmium NC 2 15 ug(L 8 1 2.4 —_ — — — ——_— Note: n42 Chronic: _—_ 15 -- Llmited data set Acute: 1.022 Chromium NC 50 1,022 ugn. 8 1 4.2 _ _ —_�_ _ _ _ _ ___ _ _ _ _ _ Note: n<12 Chronic- Limaed data set Acute: 7 Copper NC 7 AL 7.3 ug(L 23 23 61.2 ........_ —' — — — — — — — '— — — — " — — — — Chronic: S1 Acute: 22 Cyanide NC 5 N 22 10 ug(L 8 1 5.0___ __ _ _ ___ ___ _ _ Note: n<12 Chronic:36 Limped data set Acute: WA Fluoride NC I'SW ug(L 0 0 WA _ _ — --- — — — — — — ......... Chronic: — Acute: 34 Lead NC 25 N 33.8 ug(L 8 1 2297.1 — — — — — —— _ ----- — Note: n<12 -----_ Chronic: _—. 1.1mited data set Acute: WA Mercury NC 12 ngtL 41 41 51.2820 _ —' — — — — — —'— ----- --- — — — — Chronic:---'B� Acute: WA Molybdenum A 3,500 uWL 8 8 45.6 __ ____ _________________ Note: n<12 Chronic: NVALUEt Limited data set Acute: 261 NI" NC 88 261 ug(L 8 1 31.5 — Note: n42 Chronic: Limited data set Acute: WA Phenols A 1 N ugtL 0 0 WA _ _ .— — —7 — _ — — _—.------- — — _ ___ ......... Chronic: MVALUEI _ Acute: 56 Selenium NC 5.0 56 ugtL 0 0 WA _ ------------------------ _ Chronic-_—_36------ Acute: 1 Silver NC 0.06 AL 1.23 ugtL 0 0 WA --- '-- --- — — _ _ __.— --- — — — — _ _ Chronic:p --- Acute: 67 Zinc NC 50 AL 67 ug(L 23 23 477.5 —' — --- -------------------------- Chronk—'—'3 Legend. " Freshwater Discharge C = Carcinogenic NC - Non -carcinogenic A = Aesthetic RPA Graham 21211.xis, rpa 3/1012006 PERMIT NUMBER: NCO021211 FACILITY NAME: City of Graham - Graham WWTP PERIOD ENDING MONTH: 12 - 2005 DMR 12 Month Calculated PAGE 6 OF 7 CITY: Graham COUNTY: Alamance REGION: Winston-Salem OUTFALL:001 EFFLUENT 00010 00094 00300 00310 00400 00530 00600 00610 deg c umhos/cm mg/1 mg/l su mg/l mg/l mg/l Temperature, Conductivity DO, Oxygen, BOD, 5-Day (20 pH Solids, Total Nitrogen, Total Nitrogen, Water Deg. Dissolved Deg. C) Suspended (as N) Ammonia Total Centigrade (as N) 24 30 8 1 - 05 10.947368 808.526316 9.731579 7.726316 6.8 - 7.2 8.526316 8 0.163158 24 30 8 2-05 10.6 824.25 9.785 6.125 6.8 - 7.3 5.35 6.03 0.0815 24 30 8 3-05 11.454545 751.772727 9.772727 6.781818 7 - 7.3 8.318182 9.11 0.106364 12 30 4 4-05 15.619048 758.714286 8.961905 5.709524 7.2 - 7.4 6.904762 3.55 0.248571 12 30 4 5-05 18.904762 872.619048 8.638095 4.133333 7 - 7.4 5.380952 8.55 0.026667 12 30 4 6-05 22.727273 922.045455 7.786364 3.468182 6.9 - 7.3 4.863636 8.09 0.108182 12 30 4 7-05 25.5 984.1 7.435 2.6 6.9 - 7.1 2.55 0.097 12 30 4 8-05 25.347826 999.826087 7.408696 2.2 6.3 - 7.3 6.043478 20.05 0.102609 12 30 4 9-05 24.047619 1,105.47619 6.952381 10.038095 6.7 - 7.5 20.857143 16.19 7.864762 Violatio 12 30 4 10-05 20.428571 1,025.571429 7.942857 14.057143 Violati 6.9 - 7.6 18.952381 7.76 5.594286 Violatio 24 30 8 11 - 05 16.65 951.25 8.935 4.695 6.7 - 7.1 8.1 11.83 0.361 24 30 8 12 - 05 11.789474 738.473684 9.489474 7.421053 6.8 - 7.1 9.421053 11.76 0.958421 PERMIT NUMBER: NCO021211 FACILITY NAME: City of Graham - Graham WWTP CITY: Graham PERIOD ENDING MONTH: 12 - 2005 COUNTY: Alamance REGION: Winston-Salem 1% DMR 12 Month Calculated PAGE 7 OF 7 00665 01042 01092 31616 50050 50060 71900 TGP3B mg/1 ug/l ug/l V100ml mgd mg/l ug/1 pass/fail Phosphorus, Copper, Total Zinc, Total (as Coliform, Fecal Flow, in Chlorine, Total Mercury, Total P/F STATRE 7Day Total (as P) (as Cu) Zn) MF, M-FC Broth,44.5C conduit or thru treatment plant Residual (as Hg) Chr Ceriodaphnia 3.5 1 - 05 1.4 10 82 16.872852 1.62871 0.311579 3.5 2 - 05 1.25 21 127 5.835617 1.673214 0.32 3.5 3-05 2.12 21 78 11.053592 1.92871 0.260455 6.115 1 3.5 4 - 05 0.871429 17 63 8.127531 1.697 0.370952 3.5 5 - 05 1.433333 24 79 20.388509 1.359677 0.214286 3.5 6 - 05 2.64 26 98 27.585152 1.292 0.172727 1 3.5 7 - 05 4.325 32 78 11.812117 1.27129 0.171 3.5 8-05 4.8 36 67 24.926004 1.240323 0.120435 3.5 9-05 1.214286 26 74 105.803697 1.16 0.129048 1 3.5 10-05 1.283333 9 97 369.752484 1.226452 0.248095 3.5 11 - 05 1.5625 17 115 31.05141 1.25 0.3065 3.5 12-05 1.585714 23 91 39.224661 1.665484 0.394737 1 PERMIT NUMBER: NCO021211 FACILITY NAME: City of Graham - Graham WWTP CITY: Graham OUTFALL: 001 EFFLUENT PERIOD ENDING MONTH: 12 - 2004 COUNTY: Alamance REGION: Winston-Salem DMR 12 Month Calculated PAGE 6 OF 7 00010 00094 00300 00310 00400 00530 00600 00610 deg c umhos/cm mg/l mg/l su mg/l mg/l mg/l Temperature, Water Deg. Conductivity DO, Oxygen, Dissolved - BOD, 5-Day (20 Deg. C) pH Solids, Total Suspended Nitrogen, Total (as N) Nitrogen, Ammonia Total Centigrade (as N) 24 30 8 1 - 04 10.2 1,013.6 10.31 5.285 6.6 - 7.1 7 14.18 0.2425 24 30 8 2-04 10.15 949.85 10.075 9.99 6.7 - 7.1 10.35 15.5 0.182 24 30 8 3-04 13.217391 920.086957 9.578261 4.373913 6.2 - 7.8 7.913043 9 0.058696 12 30 4 4-04 16.181818 876.619048 9.085714 4.52381 7.1 - 7.5 5.904762 8.1 0.2 12 30 4 5-04 21.3 905.45 8.295 5.75 6.9 - 7.8 6.1 7.9 0.0055 12 30 4 6-04 23.272727 903.181818 7.795455 6.227273 6.5 - 7.4 4.181818 7.7 0.206818 12 30 4 7-04 24.904762 870.090909 7.72381 9 7.1 - 7.4 3.571429 8.5 0.071905 12 30 4 8-04 24.136364 887.181818 7.595455 2.954545 7.2 - 7.4 4.318182 8.5 0.254545 12 30 4 9-04 22.619048 777.047619 7.971429 3.528571 7 - 7.4 3.333333 6.9 0.154286 12 30 4 10-04 19.47619 907.428571 8.242857 4.47619 6.8 - 7.2 4.190476 13.9 0.157619 24 30 8 11 - 04 16.45 914.55 8.805 4.265 6.8 - 7.1 5.3 15.5 0.0335 24 30 8 12-04 11.7 1 799 19.34 1 6.64 6.6 - 7.5 1 8.1 1 10 1 0.098 PERMIT NUMBER: NCO021211 FACILITY NAME: City of Graham - Graham WWTP PERIOD ENDING MONTH: 12 - 2004 DMR 12 Month Calculated PAGE 7 OF 7 CITY: Graham COUNTY: Alamance REGION: Winston-Salem 00665 01042 01092 31616 50050 50060 71900 TGP3B mg/1 ug/l ug/1 i/100ml mgd mg/1 ug/1 pass/fail Phosphorus, Total (as P) Copper, Total (as Cu) Zinc, Total (as Zn) Coliform, Fecal MF, M-FC Flow, in conduit or thru Chlorine, Total Residual Mercury, Total (as Hg) P/F STATRE 7Day Chr Ceriodaphnia Broth,44.5C treatment plant 3.5 1 - 04 1.7 21 84 3.406007 1.432258 0.298 3.5 2-04 2.425 29 120 9.985171 1.788621 0.3495 3.5 3-04 1.65 36 120 8.840027 1.623871 0.398261 1 3.5 4-04 1.92 22 94 7.358282 1.559333 3.5 5-04 2.78 32 250 39.849967 1.313871 0.308 9.95 3.5 6-04 1.128571 38 190 15.971716 1.426333 0.208636 3.86 1 3.5 7-04 1.566667 19 68 12.747908 1.441613 0.204286 3.5 8-04 1.625 22 66 21.006588 1.611613 0.231364 3.5 9-04 1.55 13 50 14.878234 1.812 0.414286 4.86 1 3.5 10-04 1.542857 21 44 19.051181 1.371613 0.422857 3.5 11 - 04 2.04 31 80 14.153707 1.616 0.3445 3.5 12-04 1.616667 1 16 1 65 4.669466 1 1.647742 1 0.3745 1 1 1 MONITORING REPORT(MR) VIOLATIONS for: Report Date: 03/10/06 Page: 1 of 3 PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL VIOLATION REPORT /PPI LOCATION PARAMETER DATE FREQUENCY 09 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 09/26/05 5 X week 10 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 10/01/05 5 X week 10 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 10/08/05 5 X week 10 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 10/31/05 5 X week 09 - 2005 001 Effluent Coliform, Fecal MF, M-FC 09/26/05 5 X week Broth,44.5C 10 - 2005 001 Effluent Coliform, Fecal MF, M-FC 10/01/05 5 X week Broth,44.5C 10 - 2005 001 Effluent Coliform, Fecal MF, M-FC 10/08/05 5 X week Broth,44.5C 10 - 2005 001 Effluent Coliform, Fecal MF, M-FC 10/31/05 5 X week Broth,44.5C 12 - 2005 001 Effluent Coliform, Fecal MF, M-FC 12/03/05 5 X week Broth,44.5C 09 - 2005 001 Effluent DO, Oxygen, Dissolved 09/30/05 5 X week 09 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 09/26/05 5 X week 09 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 09/30/05 5 X week 10 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 10/01/05 5 X week 10 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 10/08/05 5 X week 10 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 10/31/05 5 X week 09 - 2005 001 Effluent Phosphorus, Total (as P) 09/30/05 Weekly 09 - 2005 001 Effluent Solids, Total Suspended 09/26/05 5 X week UNIT OF CALCULATED MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION mg/I 18 27.8 Weekly Average Exceeded Proceed to NOV mg/I 18 27.86 Weekly Average Exceeded Proceed to NOV mg/I 18 38.06 Weekly Average Exceeded Proceed to NOV mg/I 12 14.06 Monthly Average Exceeded Proceed to NOV #/100ml 400 8,723 Weekly Geometric Mean Proceed to NOV Exceeded #/100ml 400 8,723.32 Weekly Geometric Mean Proceed to NOV Exceeded #/100ml 400 42,645.87 Weekly Geometric Mean Proceed to NOV Exceeded #/100ml 200 369.75 Monthly Geometric Mean Proceed to NOV Exceeded #/100ml 400 424.53 Weekly Geometric Mean Proceed to NOV Exceeded mg/I 5 4.7 Daily Minimum Not Reached Proceed to NOV mg/I 12 21 Weekly Average Exceeded Proceed to NOV mg/I 4 7.86 Monthly Average Exceeded Proceed to NOV mg/I 12 21 Weekly Average Exceeded Proceed to NOV mg/I 12 15.34 Weekly Average Exceeded Proceed to NOV mg/I 4 5.59 Monthly Average Exceeded Proceed to NOV mg/I 2 2.43 Quarterly Average Exceeded Proceed to NOV mg/I 45 65.2 Weekly Average Exceeded Proceed to NOV MONITORING REPORT(MR) VIOLATIONS for: Report Date: 03/10/06 Page: 2 of 3 PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP COUNTY: Alamance REGION: Winston-Salem Limit Violation MONITORING OUTFALL VIOLATION UNIT OF CALCULATED \ REPORT / PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION l 10 - 2005 001 Effluent Solids, Total Suspended 10/01/05 5 X week mg/I 45 65.2 Weekly Average Exceeded Proceed to NOV / 10 - 2005 001 Effluent Solids, Total Suspended 10/08/05 5 X week mg/I 45 52.2 Weekly Average Exceeded Proceed to NOV / Monitoring Violation MONITORING OUTFALL VIOLATION UNIT OF CALCULATED REPORT / PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 01 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 01/08/05 5 X week mg/I Frequency Violation None 09 - 2005 001 Effluent BOD, 5-Day (20 Deg. C) 09/10/05 5 X week mg/I Frequency Violation None 01 - 2005 001 Effluent Chlorine, Total Residual 01/08/05 5 X week mg/I Frequency Violation None 09 - 2005 001 Effluent Chlorine, Total Residual 09/10/05 5 X week mg/I Frequency Violation None 01 - 2005 001 Effluent Coliform, Fecal MF, M-FC 01/08/05 5 X week #/100ml Frequency Violation None Broth,44.5C 09 - 2005 001 Effluent Coliformn, Fecal MF, M-FC 09/10/05 5 X week #/100ml Frequency Violation None Broth,44.5C 01 - 2005 001 Effluent Conductivity 01/08/05 5 X week umhos/cm Frequency Violation None 09 - 2005 001 Effluent Conductivity 09/10/05 5 X week umhos/cm Frequency Violation None 01 - 2005 001 Effluent DO, Oxygen, Dissolved 01/08/05 5 X week mg/I Frequency Violation None 09 - 2005 001 Effluent DO, Oxygen, Dissolved 09/10/05 5 X week mg/i Frequency Violation None 01 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 01/08/05 5 X week mg/I Frequency Violation None 09 - 2005 001 Effluent Nitrogen, Ammonia Total (as N) 09/10/05 5 X week mg/I Frequency Violation None 07 - 2005 001 Effluent Nitrogen, Total (as N) 07/31/05 Monthly mg/I Frequency Violation None 01 - 2005 001 Effluent Solids, Total Suspended 01/08/05 5 X week mg/l Frequency Violation None MONITORING REPORT(MR) VIOLATIONS for: PERMIT: NCO021211 FACILITY: City of Graham - Graham WWTP Report Date: 03/10/06 Page: 3 of 3 COUNTY: Alamance REGION: Winston-Salem Monitoring Violation MONITORING OUTFALL VIOLATION UNIT OF CALCULATED REPORT / PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 09 - 2005 001 Effluent Solids, Total Suspended 09/10/05 5 X week mg/I Frequency Violation None 01 - 2005 001 Effluent Temperature, Water Deg. 01/08/05 5 X week deg c Frequency Violation None Centigrade 09 - 2005 001 Effluent Temperature, Water Deg. 09/10/05 5 X week deg c Frequency Violation None Centigrade 01 - 2005 001 Effluent pH 09 - 2005 001 Effluent pH 01/08/05 5 X week su Frequency Violation None 09/10/05 5 X week su Frequency Violation None qaa; OOST AT94eulzxoaddp sT 4upTd auz •uoTsp000 uo qupTd oqq qo qapd papooT; spq gegq apgngTaq p oq quaop pp pagpooq :(papnTOuT uTPTd pooT; oq dTusuoTgeTaa) Agdpabodos g :uzpTdxa 'ON qI ON sa7, X ZuoT420TTddp ggTM quagstsuoo paap uozsupdxa pup azTs 94TS L aupggN auIeN ppno S ' 0 ' S ' I1 'EST ZD ' oN PpnC) „90 ,ZZ 6L:9Pn4zbuoz ,ZO 9E :apn4z427 :squzod abapuoszp TTp ao; gsz7 '(s)4uzod abapuosTO •9 �3aT aqq uo aq TTTM 00upa4ua 4upTa aus ggpaaqTTS •E 04UO 4JaT uans •anzaQ APOOM 04UO Wza uans •4spE �S-DN 95tp4 '0�-I Mal :04TS 04 suozgoaaTG S TZL9-OLS (9SS) auoud 3\dO 'uosMp7 pZnpQ :aaquinN auogdaTas pup pa43pquo3 suosaad upuiaaa3 Auuor :fq paapdaad qaodGE S SOOZ '9Z aagogoO :uoTgebTgsanul ;o @4PO z STZLZ DN 'uo46uzTang ;aaagS qqP aagTzD 4spE bOZT d,LMM luegPaD ;o 1�4TD :ssaaPPK Pup A4TTTDPZ •T Noiiv ao3NI ' vdaNHO - I IUVd TTZTZOODN 'oN 4zuia9d I�qunoD 90UPUIPTV NoiivciN3NKoz)au a" Sdociau javis s3QdN SOOZ 'S aaquianoN :G4PQ zan TapoE psaaaz :uoTquaggv uoTgoas uoTgoagoad aageM aopgans gTun buTaaaUTBUH put sgzuuad :os oN DOS 'sa,T ;I X ON sal, : Z3=Ed 7,ZI'dOIEa DOS O'dSM saTTZ Tpa4uaD Null SEQdN 'aanpaM 9aTaeg3 : o0 from Haw River. 9. Location of nearest dwelling: >1000 feet 10. Receiving stream.or affected surface waters: Haw River a. Classification: C-NSW b. River Basin and Subbasin No.: 03-06-02 C. Describe receiving stream features and pertinent downstream uses: Residential/Commercial Part II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: 3.5 MGD b. What is the current permitted capacity of the Waste Water Treatment facility? 3.5 MGD C. Actual treatment capacity of the current facility? 3.5 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years. N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: Bar screen, grit chamber, primary clarifiers, aeration basins, nitrification, final clarifiers, tertiary sand filters, chlorination, post aeration, and sludge digesters and storage. f. Please provide a description of proposed wastewater treatment facilities. N/A g. Possible toxic impacts to surface waters: N/A h. Pretreatment Program (POTWs only): N/A in development should be required approved X not needed 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DEM Permit No. WQ0003824 Residuals Contractor: None, land application site is dedicated city -owned land. City is responsible for land application. il : suia4I TeToadS a@ggo .9 K/N :suoTgdO TesodsTp a@ggo K/N :aoejansgnS K/N :uiagsAS aaMaS TeuOTba'd 04 UOT409UUOD K/N :UOTgebTaal AeadS •pa4enTena uoTgdo goea ao; anTgoadsaad TeuoTbaa apTnoad aSeaTd 'aTgeTTeAe SUOTqdO abaeuosTp-UOU aq4 ;O TTe pagenTena AgTTToeJ au4 seH :uOT4enTenZ sTsATeuV anT4eua0gTV uoTgonageuoD a4aTduIOD uoTgonaqsuoO uTbae suoTgeoTJToads pue sueTd go uoTssiwgnS a.4eQ K/N (ageoTpuT aseaTd) :Sagep aTnpauoS aoueTTduioD aO DOr 'DOS quegaodwi •£ K/N :sgsanbaa (A TOTXOq buTpnTOUT) SUOTgegTuITT ao buTao4Tuoui TeToadS Z K/ ICI L (,'ITUO STedToTunw) • panTOnuT SOTuoui OTTgnd Aue aae ao spunz 4Ue39 UOTgonagSUOD ugTM pagonagSuoo buTaq AgTTToe; STuq sI •T Noii PrdoaNi iNaNIivaa UaHIO - III IUVd S X T I T :apOD 4TUO quaW4ea3s UTeW ( a4snPuI) ZO :IaepuOoaS (3T4s9uioQ) TO :Aaeuirad ZS6b :(S)aPOD DIS 'b nI SS12TD (�aaus buT4va P949Tduioo qoE-4-4E) UOTgeoT;TsseTo queTd quauigeaas •S :alzauos uOTqezTTT4n/TesodsTp aaugO p :TTTJPUez 'O aau4O dElad X ddSd :uOT4ezTTTgegs sTenpTsad •q OOL9-OLS (9SS) 'ON auogdaTaz gaodag 33EgS 4Tuuad SaaaK NPDES Permit Staff Report PART IV - EVALUATION AND RECOMMENDATIONS The City of Graham has applied for renewal of NPDES Permit No. NC0021211, which covers the Graham WWTP. During the last inspection -on November 22, 2004, no major problems were noted with operation and/or maintenance. WSRO recommends reissuance of this permit in accordance with Division policy. " Ff. �-�_ Lo — Regional staff Date Regional Supervisor 1//A%4i Date DENR/DWQ FACT Sl X FOR NPDES PERMIT DEV NPDES No. NCO021211 RECEIVED )PME r ; - • �� �_� �� hl✓!1 U Facility Information Applicant Facility Name: City of Graham- Graham WWTP Applicant Address: P. O. Drawer 357 Graham, N.C. 27278 4 ;eLii:: Facility Address: 1204 Gilbreath St. Graham, N.C. Permitted 'Flow 3.5 MGD Type of Waste: Domestic and industrial Facility/Permit Status: Renewal Facility Classification IV County: Alamance Miscellaneous Receiving Stream: Haw River Regional Office: Winston-Salem Stream Classification: C NSW USGS To o Quad: C21SE/Mebane, N.C. 303 d Listed?: No Permit Writer: Jackie Nowell Subbasin: 03-06-02 Date: March 19, 2001 Drainage Area mil : 614 " Summer 7Q 10 cfs 34 Winter 7Q 10 (cfs): 85 Average Flow cfs : 553 IWC % : 14 Primary SIC Code: 4952 SUMMARY OF FACILITY INFORMATION AND WASTELOAD ALLOCATION The City of Graham has requested renewal of the Graham WWTP permit. The 3.5-MGD WWTP discharges into Haw River, a class C NSW stream, in CPF02 subbasin. The Haw River is listed on North Carolina's 2000 303(d) list. The segment from NC Highway 87 to NC Highway 49 is listed as partially supporting its uses. The causes of impairment is fecal coliform, turbidity, and biological impairment (sediment) for a 19.2 mile stretch, with potential sources of agriculture, storm sewers and urban runoff. DWQ will develop a TMDL for fecal coliformlthis segment and a management strategy for turbidity. However, the Graham WWTP discharges into the Haw River below this 303d listed segment. The 1998 biological rating for Haw River at NC 54 near Graham is Good -Fair. This segment was also rated Good -Fair in 1993 and 1989, which was an improvement from the Fair rating in August 1987. Haw River from NC 49 to a point 0.4 miles dwnstrm of Cane Creek (South side of Haw River) has a use support rating of fully supporting. Problem parameters are turbidity with the major source being nonpoint. The chemical rating from 94-98 is partially supporting. The benthos rating is Good at Highway 54; at SR1005, the rating is Good -Fair. Graham currently has an active pretreatment program with Long Term Monitoring Program. There are six significant industrial users discharging to the system. The facility has an average industrial flow of 0.633MGD (per 1996 headworks analysis). The permitted industrial flow is 0.7168 MGD. SIUs - for Graham WWTP are as follows: • BFI Medical Waste, Inc. - incineration of solid medical waste - 0.017 MGD - intermittent flow • Culp Weaving - woven fabric - 0.305 MGD- intermittent flow • Uni-Chem Hose Corp. - rubber & plastics hose - 0.015 MGD- intermittent flow • Luxfer Gas Cylinders - aluminum gas cylinders - 0.057 MGD - intermittent now • Nannoflex - narrow elastic - 0.020 MGD - intermittent flow • G & K Services- industrial laundry - 0.072 MGD - intermittent flow Graham WWTP Fact Sheet NPDES Renewal Page 1 Graham is currently in the idle of construction for plant impro-, nt.. No hydraulic _ expansion is involved. ATC issued in 1994 for upgrade of existing digestors with new pumps and blowers, the construction of sludge stabilization/mixing tanks, and new sludge loading w*Z. 5�n storage. Facility submitted letter on June 8, 2000, reporting on the progress the Town's efforts to address compliance with the Nitrogen Discharge Limits proposed for the Haw River in the CPF basin. The city has addressed nutrient removal by 1) redesigning the alum feed facilities to allow continual treatment for P removal. 2) proposed improvements to the sludge digestion and storage capabilities to allow regular sludge wasting, Additional final settling tanks will be half the current rate. Evaluation of methods to reduce the discharge from the Graham plant, included a review of land application. Also standby generators and upgrading a pump station, improve reliability and reduce the possibility of untreated discharge. In Sept. 1997, orthophosphate sampling requirement was deleted from the Graham permit because of Memorandum of Understanding with the City of Burlington. In July 1997, mercury limit was removed and twice per month monitoring was included. Existing Effluent Limits (&- 2.5 MGD Qw = 3.5 MGD BOD5 = 12.0 mg/1 (summer) BOD5 = 24.0 mg/1 (winter) NH3 = 4.0 mg/l (summer) NH3 = 8.0 mg/1 (winter) DO = 6 mg/1 TSS = 30 mg/l Fecal Coliform = 200/ 100ml TRC = 17 ug/l pH = 6-9 SU Total Phosphorus = 2 mg/1 Monthly monitoring for copper and zinc. Twice per month monitoring for mercury, Chronic Toxicity P/ F @ 14%; March June September December TOXICITY TESTING: Current Requirement: Chronic Toxicity P/F @ 14%; March June September December The Graham WWTP has passed the toxicity test most of the time since 1997. There were FAILs in June 1999 and June 2000. Recommend renewal of chronic toxicity test @ 14%. Checked with Aquatic Tox on any reported basis for fails. There was no info in AQ TOX suspense files. COMPLIANCE SUMMARY: Facility's compliance record since 1998 has been marked by exceedances in TSS and TP. The improvements that are currently under construction should help with meeting these limits. Graham has passed all compliance evaluation inspections. For January 2001, Qw = 1.64 MGD (approximately 46% of capacity), BOD5=1.67 mg/l, NH3=1.68 mg/1, TSS=17.9 mg/1, TN=27.6 mg/ and TP=1.15 mg/1. In 2000, Avg. Qw = 1.67 MGD (approximately 47% of capacity), BOD5=2.29 mg/l, NH3=0.28 mg/1, TSS=40.2 mg/1, TN=7.7 mg/ and TP=1. 67 mg/1. Three exceedances of the TSS limit in January, February, and March 2000. In 1999, Avg. Qw = 1.87 MGD (approximately 53% of capacity), BOD5=2.35 mg/l, NH3=0.0 mg/l, TSS=23.6 mg/1, TN=9.7 mg/ and TP=1.75 mg/I. In 1998, Avg. Qw = 1.98 MGD (approximately 56% of capacity), BOD5=3.18 mg/l, NH3=0.01 mg/l, TSS=28.6 mg/l, TN=8.7 mg/ and TP=2.13 mg/l. Two exceedances of the TSS limit in February and March 2000. ,exceedances of the TP limit in jeattery, AtprA ` Ewa 1k," c12. CORRESPONDENCE REVIEW: Graham WWTP Fact Sheet NPDES Renewal Page 2 10/27/00 -CEI - NOTED THAT FACILITY IS UNDER CONSTRUCTION PER ATC ISSUED ON 12/ 17/00. VIOLATIONS FOR TSS AND FECAL COLIFORM ARE NOTED. 8/22/00 - NOV FOR TOXICITY TESTING 8/ 11/00 - REMISSION REQUEST OF CIVIL PENALTY ASSESSMENT - CIVIL ASSESSMENT MODIFIED FROM $3689 TO $1064. 7/ 11/00 - REMISSION REQUEST OF CIVIL PENALTY ASSESSMENT 6/ 16/00 - NOV AND CIVIL PENALTY FOR $1314 FOR TSS VIOLATION. 6/7/00 - REMISSION REQUEST OF CIVIL PENALTY ASSESSMENT 5/5/00 - NOV AND ASSESSMENT OF CIVIL PENALTY FOR $1061 FOR TSS VIOLATION 1/7/00 - YEARLY COMPLIANCE EVALUATION INSPECTION. FACILITY APPEARED TO BE WELL OPERATED 8/24/99 - NOV FOR TOXICITY TESTING 4/27/99 - NOV FOR TSS 10/22/98 - CEI 10/ 12/98 - RECISION OF NOV AND ASSESSMENT OF CIVIL PENALTY 9/ 19/98 - NOV AND ASSESSMENT OF CIVIL PENALTY FOR $1070 FOR PERMIT VIOLATION (THIS WAS FOR TOTAL PHOSPHORUS) 5/ 18/98 - RESCISSION OF NOV FOR TSS. RIVER WATER WAS BACKING UP THE LINE AND SAMPLER WAS SAMPLING RIVER WATER AND EFFLUENT. WILL MOVE THE SAMPLING POINT TO WHERE THE RIVER WATER WILL NOT INTERFERE WITH THE SAMPLE. 4/2/98 - EFFLUENT SAMPLE RELOCATION 3/ 19/98 - SPEC LIMITS FOR EXPANSION TO 5 MGD 9/ 17/97 - PERMIT MODIFICATION FOR THE DELETION OF ORTHOPHOSPHATE SAMPLING REQUIREMENTS. PURSUANT TO MEMORANDUM OF UNDERSTANDING WITH CITY OF BURLINGTON. 8/ 13/97 - CEI - EXTENDED AERATION CLARIFIERS AND NITRIFICATION CLARIFIERS NEEDED CLEANING. SKIMMERS TO EXTENDED AERATION CLARIFIERS WERE CLOGGED. 8/ 12/97 - PRETREATMENT INSPECTION REPORT - APPROVED 7/9/97 - PERMIT MODIFICATION FOR REMOVAL OF MERCURY LIMIT. TWICE PER MONTH MONITORING FOR MERCURY NOW REQUIRED. 6/ 10/97 - SANITARY SEWER OVERFLOW OR BYPASS REPORT - PUMP STATION BYPASS/ INFLUENT GRATE WAS STOPPED UP BY LARGE AMOUNT OF RAGS, SOCKS, AND PAPER TOWELS. INSTREAM MONITORING: Graham is a participant in the Upper Cape Fear River Basin Association and the coordinated instream monitoring effort. Individual instream monitoring requirements for DO, temperature, conductivity, and fecal coliform have been waived from the Graham permit effective April 6, 2000. A review of instream monitoring data prior to April 2000 - In April - October 1998 and 1999, instream data looked good most months, monthly instream DO averaged above 5 mg/l. Only one upstream and one downstream value reported below 5 mg/1 (August 1999). Will recommend continuation of waiver of instream monitoring for dissolved oxygen and temperature while Graham is a member of the Upper Cape Fear River Basin Association. PROPOSED CHANGES: The following modifications have been made to the permit: Addition of effluent limitation for cyanide. RPA was based on values from 1999 - 2000 Long Term Monitoring Plan data. (Will recommend that facility report LTMP data on DMRs submitted to the Division.) Analysis indicated that cyanide should be limited based on a predicted value that would exceed the allowable concentration. Highest data value was 157 ug/1 in March 1999. The EPA V2 FAV criteria value of 22 ug/l will be assigned as a limit per Division policy limits and monitoring for CN and metals (4/28/99) PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: 04/ 11/2001 Permit Scheduled to Issue: 05/25/2001 Graham WWTP Fact Sheet NPDES Renewal Page 3 STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Jackie Nowell at (919) 733-5083 ext. 512. NAME: /" DATE: ` REGIONAL OFFICE COMMENT: NAME: DATE: NPDES SUPERVISOR COMMENT: NAME: DATE: y— T— Graham WWTP Fact Sheet NPDES Renewal Page 4 State of North Carol* Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Kerr T. Stevens, Director April 4, 2001 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, North Carolina 27253 e�� NCDENR Subject: Draft NPDES Permit Permit No. NCO021211 Graham WWTP Alamance County Dear Mr. Quick: The Division has reviewed your NPDES permit application for the Graham WWTP and has drafted a NPDES permit for the facility. The draft permit authorizes The City of Graham to discharge up to 3.5 MGD of treated wastewater from the Graham WWTP to the Haw River, a class C NSW water in the Cape Fear River Basin. The permit includes discharge limitations for flow, biochemical oxygen demand (BOD), total suspended solids (TSS), ammonia, dissolved oxygen, fecal coliform bacteria, pH, total phosphorus, cyanide and chronic toxicity. The following modification have been made to the permit: • An effluent limitation for cyanide of 22 ug/I has been added to the permit based on evaluation of the reasonable potential analysis and Long Term Monitoring Plan. • Instream fecal coliform monitoring has been discontinued based on revised DWQ procedure. Graham is a participant in the Upper Cape Fear River Basin Association and is a part of the environmental monitoring plan. Individual instream monitoring has been waived from the NPDES permit. In the event that Graham should leave the Association, instream monitoring for dissolved oxygen, conductivity and temperature will be reinstated. Per North Carolina regulation 15A NCAC 2B .0506(b)(3)(J), the results of all tests on the characteristics of the effluent, including but not limited to NPDES Permit Monitoring Requirements, shall be reported on monthly report forms. All future effluent metals data submitted for Graham's Pretreatment Long Term Monitoring Plan should be reported on the Discharge Monitoring Reports (DEM Form MR-1). Please note that this facility discharges to nutrient sensitive water (NSW) and may already have total phosphorus limits as a result of the NSW strategy. In 1997 the Clean Water Responsibility Act (House Bill 515) was enacted, with the intent to strengthen the control of nutrients from all discharges to NSW waters. Facilities permitted to discharge > 500,000 gallons per day, and any new or expanding facilities, will be subject to nutrient limitations for total nitrogen and total phosphorus according to House Bill 515 requirements. The nutrient limitations are effective January 1, 2003, unless a compliance extension was received and approved by the Division. If an extension was not received/approved, the nutrient limits appear 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper in this permit. If an extension was approved, the nutrient limits will be deferred until results of the nutrient response modeling effort are completed. Please note that modeling results may result in limits lower than those mandated by House Bill 515. Please review the draft permit carefully and provide any comments you wish to submit to this office by May 11, 2001. If you have any questions concerning the draft permit, please contact me at (919) 733-5083, extension 512. S' erely, acq I n M. Now 11 NP S Unit cc: Winston Salem Regional Office / Water Quality Section Point Source Compliance /Enforcement Unit NPDES Unit/Permit File Aquatic Toxicology Unit Roosevelt Childress, EPA Region IV Permit No. NCO021211 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Graham is hereby authorized to discharge wastewater from a facility located at Graham Wastewater Treatment Plant Gilbreath Road Graham Alamance County to receiving waters designated as Haw River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on May 31, 2006 Signed this day Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0021211 SUPPLEMENT TO PERMIT COVER SHEET City of Graham is hereby authorized to: Continue to operate an existing 3.5 MGD wastewater treatment facility consisting of mechanical bar screen, grit chambers, primary settling, extended aeration basin, intermediate and final clarifiers, aerobic digesters, chlorination, sand filters, post aeration, lime stabilization unit, and sludge storage facility, located at Graham Wastewater Treatment Plant, on Gilbreath Road, north of Swepsonville, Alamance County, and 2. Discharge from said treatment works at the location specified on the attached map into the Haw River, which are classified C-NSW waters in the Cape Fear River Basin. Facility Information Latitude: 36" 02'44" Lon, nude: 79°22'06" uad #: C21SE Stream Class: C NSW Receivine Stream: Haw River Pemlitted Flow: 3.5 MGD Sub -Basin: 03-06-02 Facility a :� R�M Location,. Graham WWTP q� 7/1 NCO021211 ,..., A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Permit No. NCO021474 During the period on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Locationl Flow 3.5 MGD Continuous e—c—o r-d Ing I or ay, 2(April through c o er 31) 12.0 mg mg Daily omposl e ay, 2 (November 1 throughmg March 31) mg Daily Composite o a uspen a Residue 2 30.0 mg mg Daily ---Composite as(April through c o er mg Daily Composite as (November 1 througharc mg Daily Composite Dissolved Oxygen 3 Daily ra pH 4 al y Grab empera ure Daily raUlu— Fecal o I orm (geometric mean m m Daily Grab Total Residual orine Daily Grab Conductivity Daily ra Total Nitrogen + + Monthly omposl e Total Posp orus 5 2.0 mg Weekly composite Mercury2/month Composite Cyanide 22 pg Weekly omposl e Copper Monthly Composite Inc Monthly Composite Chronic I oxlcl y 6 Uuarterly omposl e Notes: 1 Sample locations: E - Effluent, I - Influent, U — Upstream at Highway 54, D — Downstream at NCSR 2158 Stream samples shall be collected three times per week during June, July, August and September and once per week during the remaining months of the year. All samples shall be grab samples. See Supplement to Effluent Limitations Page A (2). Instream monitoring requirements may be provisionally waived. 2 The monthly average effluent BOD5 and Total Suspended Residue concentrations shall not exceed 15% of the respective influent value (85% removal). 3 The daily average dissolved oxygen effluent concentration shall not be less than 6.0 mg/l. 4 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5 Compliance shall be based upon a quarterly average of weekly samples. 6 Chronic Toxicity (Ceriodaphnia) P/F at 14%; March, June, September and December; See Supplement to Effluent Limitations Page A (3). There shall be no discharge of floating solids or visible foam in other than trace amounts. 11 Permit NC0021211 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A. (2) PROVISIONAL WAIVER OF INSTREAM MONITORING REQUIREMENTS Instream monitoring requirements in this NPDES permit shall be provisionally waived so long as the Permittee remains a member of the Upper Cape Fear River Basin Association and the Association continues to function as approved by the Division and Environmental Management Commission. If the Permittee does not participate in the Association or if the Association ceases to function, the instream monitoring requirements in this permit become effective immediately; and the Division may reopen this permit by administrative letter to establish additional instream monitoring requirements it deems necessary to adequately characterize the effects of the discharges on water quality in the receiving stream. A (3). CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 14 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. GKEX88/MP 04/09/2001 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 2 PERMIT--NC0021211 PIPE--001 REPORT PERIOD: 9801-9812 LOC --- E FACILITY --GRAHAM (CITY) - WWTP DESIGN FLOW-- 3.5000 CLASS--4 LOCATION --GRAHAM REGION/COUNTY--04 ALAMANCE 00010 00094 00095 00400 00600 0066 00720 01027 MONTH TEMP CNDUCTVY CNDUCTVY PH TOTAL PHOS-TOT CYANIDE CADMIUM LIMIT NOL NOL 9.0 6.0 NOL 98/01 11.30 836.7 7.1-6.9 12.100 2.1500F LIMIT NOL NOL 9.0 6.0 NOL 98/02 11.40 919.8 7.2-6.8 9.830 1.5750 98/03 13.31 845.1 7.3-6.7 10.900 1.8666 LIMIT NOL NOL 9.0 6.0 NOL 98/04 17.14 830.6 7.3-6.8 7.580 2.7250F 98/05 20.15 904.0 7.5-7.0 11.840 3.4750F 98/06 23.63 957.1 7.6-6.7 3.460 2.2294F 98/07 25.09 975.6 7.3-6.3 7.330 2.3153F 7.5-7.1 1.870 2.3071F q,0 98/08 24.95 1006.5. 98/09 24.28 1098.7 7.3-6.9 1.900 1.5285 LIMIT NOL NOL NOL 9.0 6.0 NOL NOL 98/10 20.40 1015.2 7.4-7.0 3.600 2.3500 LIMIT NOL NOL NOL 9.0 6.0 NOL NOL 98/11 16.21 1168.6 7.3-6.9 11.580 1.6300 98/12 14.14 1060.1 7.4-6.6 23.400 1.5250 AVERAGE 18.50 930.4 1081.3 8.782 2.1397 MAXIMUM 26.00 1345.0 1320.0 7.600 23.400 4.4000 MINIMUM 8.00 518.0 112.0 6.300 1.870 .8000 UNIT DEG.0 UMHOS/CM UMHOS/CM SU MG/L MG/L UG/L UG/L State of North Carolim Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director Mr. Martin D. Wilson City of Graham P.O. Drawer 357 Graham, North Carolina 27253 Dear Mr. Wilson: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES N.C. Dept. of May 8, 2000 MM 18 2000 �ts}Ui�? 1l71 Reional Office Subject: Implementation of Upper Cape Fear River Basin Association NPDES Permit Modification for Instream Sampling Permit NCO021211 Graham. City - WWTP Alamance County As a participant in the coordinated instream monitoring efforts within the Cape Fear River basin, your facility entered into an agreement with the North Carolina Department of Environment and Natural Resources (NC DENR) that provides both parties with an effective environmental monitoring tool. By this letter, NC DENR is waiving the instream monitoring requirements specified within the subject permit as of April 6, 2000. The Memorandum of Agreement (MOA) signed by NC DENR and you (or your representative) identifies the revised stations, parametric coverage and frequency of analysis required for your facility. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983 (and as subsequently amended). Should your membership in the MOA be terminated, the instream monitoring requirements specified in the subject permit will be reinstated. You shall notify the Division immediately upon termination of membership. I would like to express my gratitude for the cooperation of all participants in this innovative approach to environmental monitoring. It is expected that the results of the agreement will effectively contribute to our understanding of the Cape Fear River Basin ecosystem. We have designated Zi-Qiang Chen as our primary contact for issues related to the MOA. He can be reached at (919) 733-9960. We also look forward to the advances that this cooperative agreement will provide in our management of the Cape Fear River Basin. We encourage you to contact us should any questions arise regarding the monitoring efforts or interpretations of the information collected. We will maintain our own series of monitoring stations in the basin which (when added to the data collected under this MOA) will greatly expand our knowledge of this ecosystem. We thank you again for your participation and look forward to a successful monitoring effort. Since err T. Stevens G� cc: Central Files Winston-Salem Regional Office, Water Quality Section NPDES Unit Zi-Qiang Chen, Environmental Sciences Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper ems: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES December 17, 1999 Mr. J. Christopher Rollins Administrative and Development Director JAMES B. HUNT JR. GOVERNOR City of Graham 201 South Main Street, PO Drawer 357 Graham, North Carolina 27253 WAYNE MCDEVITT SECRETARY KERR T. STEVENS, DIRECTOR Dear Mr. Rollins: DIVISION OF WATER QUALITY N. DEC 2 2 ' t SUBJECT: City of Graham Permit No. NCO021211 Authorization to Construct Wastewater Treatment Facility Project No. CS370563-03 Alamance County A letter of request for Authorization to Construct was received September 21. 1999 by the Division of Water Quality. and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 3.5 MGD Graham Wastewater Treatment Plant, with discharge of treated wastewater into Haw River in the Cape Fear River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: An influent structure with mechanical bar screens, grit tank, grit classifier. a 220 gpm horizontal vortex grit pump and Parshall flume; an influent pumping station with four submersible 3250 gpm pumps and emergency generator; two 70-foot diameter primary settling tanks; primary sludge pumping station with three 335 gpm horizontal vortex pumps; three scum pump stations each to include a 200 gpm vertical chopper pump; four splitter boxes; piping modifications to convert the existing two -stage aeration system to a single -stage system; aeration basin modifications; modifications to two RAS pump stations; an effluent Parshall flume; digester modifications, to include two 600 gpm progressing cavity sludge pumps and a 1000 scfm centrifugal blower; a sludge thickener building to include a rotary drum thicker and 150 gpm progressing cavity sludge pump, modifications to the 0.75 MG sludge storage tank and the 0.75 MG sludge CONSTRUCTION GRANTS Be LOANS SECTION 1633 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1633 PHONE 919-733-6900 FAX 919-715-6229 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER digestion tank No. 3, to include three 1000 gpm vertical chopper sludge recirculation pumps; demolition of a portion of the existing sludge drying beds; alum storage; alum feed system; pump modifications; telemetry and supervisory control and data acquisition (SCADA) system for the wastewater treatment plant and remote sites yard piping; site work and all appurtenances. The Permittee shall employ a State certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. Such operator must hold a valid State Certificate of the grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. When a new chief operator must be obtained to be in responsible charge of the new facilities, it is required that this be done by the time the construction of the facilities is 50% complete. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0021211 issued February 12, 1996, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0021211. When funding is desired, construction should not proceed until the Authorization -to - Award package, EEO, and MBE documentation/certification have been reviewed, and you are in receipt of our approval. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number (336) 771-4600, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on -site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a Engineer's Certification (attached) must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the NPDES Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. 2 CLAR. EXTENDED i SLU RECIRCULATION - -- L END MAIN FLOW CLAR. AERATION ----- SLUDGE FLOW / ---- — WASTE SLUDGE / P PUMPS CLAR. NITRIFICATION J E_RECIRCULATIONi Sew CLAR. TANKS 1 l CHLORINE N O a: Z W AER081C U) DIGESTERS o i,l ►+tip � f0 FI AL DISPOSAL Z 3Y LAND SPREADING 1- O a_a JFLUENT IS CR EE N I N G 8 GRIT REM. ' WASTF, PUMP QN-i r " st_u0G \m� HOUSE a � `:x cy pJ G FLOW DIAGRAM FIG. I-1