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HomeMy WebLinkAboutNC0025151_Regional Office Historical File Pre 2016Collection `. r, _ c_ ___ _ RECEIVED Sewer Collection Systeim Annuar Pet'l �riiriance Report N.C. Deot ofENR City of Eden, North Carolina JUL 3 0 2010 July 1, 2009 to June 30, 2010 I Winston-Salerr Regional Of ce I. General Information Facility/System Name: City of Eden, Sewer Collection and Treatment System Responsible Entity: City of Eden, Brad Corcoran, City Manager Person in Charge/ Contact: Collection System and Pump Stations, Mark T. Builins, Operator -in -Responsible Charge, 336-627-7783 Mebane Bridge Wastewater Treatment Plant, Melinda S. Ward, Operator -in -Responsible Charge, 336-627-1009 Dry Creek Wastewater Treatment Plant, Ralph Potter, Operator -in -Responsible Charge, 336-627-1009 Applicable Permits: Sewer Collection System — WQC200018 Mebane Bridge Wastewater Treatment Plant — NPDES Permit NCO025071 Dry Creek Wastewater Treatment Plant — NPDES Permit NCO025151 Land Application of Wastewater Residuals — NC Permit WQ0003035 Description of Collection and Treatment Process: The collection system consists of 145+ miles of gravity and force main sewer pipelines. The pipelines are composed of a mixture of clay and ductile iron pipe, ranging in size from 2 to 36 inches. Age of the sewer pipelines range from new to more than 50 years old. Collection is accomplished by gravity from homes and businesses until it is necessary to pump from low elevations in force main sewer lines that transport the sewage to the treatment plants. There are 19 pump stations in the collection system. These range in size from pumping a few thousand gallons per day to more than five million gallons a day (MGD). The City has two separate collection drainage areas. The Northeast section of the city that is primarily domestic sewage is treated at the Dry Creek Wastewater Treatment Plant (DCWWTP) which has a capacity of 0.5 million gallons a day. The rest of the city sewer drains, collects or is pumped to the Mebane Bridge Wastewater Treatment Plant (MBWWTP), which can treat 13.5 million gallons per day. The treatment plants have treated on average about 0.295 MGD at DCWWTP and 3.793 MGD at MBWWTP. This means that currently the Dry Creek plant operates at about one half of its permitted capacity and the Mebane Bridge plant operates at less than one third. The plants are nearly identical in their process design with their main difference only being in scale. Each of the plants has mechanical barscreens to remove larger inert material. Each plant has a grit removal system following the barscreening. Extended aeration using activated sludge is the next process at each plant to reduce and remove biochemical oxygen demand. The sludge is separated from treated water by circular clarifiers. Collected sludge or biosolids are wasted to the aerobic digesters or returned to the aeration system. Treated water to the effluent leaves the clarifiers and is disinfected with chlorine and then dechlorinated. The treated effluent is then returned to the Dan River meeting all State Permit Discharge requirements. Annual Performance Report f -�71jj G JUL DENRir CH Page 1 of 3 II. Maintenance Collection Svstem The City of Eden completed the requirements for the Special Order of Consent and requested to have the Order removed. The state approved this request in October 2009. The City has Collection & Distribution field personnel to respond to emergencies in order to maintain the sewer collection system. Their job is to repair broken lines, installation of new sewer line, mow and maintain sewer outfall lines, and respond to, rectify and mitigate sewer bypasses. Personnel are on call nights and weekends year round to respond to emergency problems in the collection system. The City's 19 pump stations are monitored by (2) Collection & Distribution Operators 24 hours per day, 7 days per week, by remote telemetry (Mission Communications) and physically checked on normal workdays by Collection & Distribution personnel for proper operation. Maintenance crews along with C&D personnel perform scheduled preventative maintenance on each of these pump stations to protect the equipment and insure long life. An extensive warehouse of supplies and parts are maintained to address emergency breakdowns and failures in the pump stations and the sewer lines. The following was accomplished during fiscal year 2009-2010: A total of 37 Inflow & Infiltration problems were responded to and repaired. A total of 194 laterals and sewer mains were responded to and unstopped. A total of 14.55 miles (76,832') of sewer mains throughout the City of Eden were cleaned by sewer jet or rodder and inspected by CCTV throughout the City of Eden. Treatment Plants Treatment Plant Operators are on duty 24 hours per day, 7 days per week, to insure proper treatment of all incoming wastewater. They monitor plant equipment and do inspections during each shift to insure process control and the mechanical operation of the equipment. Maintenance personnel are available each day to service equipment and are on call nights and weekends for emergency repairs, if the treatment equipment suffers failure. A large parts inventory is maintained of the items that have historically been prone to failure. III. Performance Collection Svstem Operations There were 35 events in the past 12 months where raw sewage was overflowed or bypassed from the gravity collection system to surface waters. Gravity flow/Force Mains pipelines in the collection system bypassed to surface waters totaled 6,970 gallons. Causes of these overflows were blockages from grease, roots entering pipes at taps and pipe joints, and collapsed sewer force mains. Of our 19 pump stations; (7) pump stations had sanitary sewer overflows during the last 12 months in 16 separate events. They were as follows: Bridge Street (5) — 141,465 gallons, Covenant Branch (9) — 197,241 gallons, Meadow Greens (4) — 115,492 gallons, New Street (2) — 6,412 gallons, Village(2) — 20,205 gallons, Dan River (1) — 32,619 gallons and Junction (1) 2,250 gallons. The cause for these overflows were inflow and infiltration of storm water from extreme weather conditions with storm events that deposited up to 10.71 inches of rain, some in conjunction with melt from frozen precipitation already on the ground. When overflows or bypasses occurred, the affected sites were evaluated, treated with hydrated lime and/or receiving streams monitored for environmental impacts as conditions dictated. Annual Performance Report Page 2 of 3 VFV Treatment Plants Operations Compliance with North Carolina NPDES (National Pollution Discharge Elimination System) Permit is based on meeting discharge parameters set forth in the NPDES Permit. This information is reported monthly to the North Carolina Department of Environment and Natural Resources through self -monitoring reports. The following is a summary of our plant permit compliance for the last 12 months: Reporting Month Mebane Bridge Plant Dry Creek Plant July 2009 Compliant Compliant August 2009 Compliant Compliant September 2009 Compliant Compliant October 2009 Non -Compliant' Compliant November 2009 Compliant Compliant December 2009 Non -compliant' Non -Compliant' January 2010 Compliant Compliant February 2010 Compliant Compliant March 2010 Compliant Compliant April 2010 Compliant Compliant May 2010 Compliant Compliant June 2010 Compliant *Compliant ' The Dry Creek WWTP was non -compliant for the month for violation of its permitted flow limit. It exceeded its monthly limit of 0.5 MGD due to I & 1. 2 The Mebane Bridge WWTP was non -compliant for one day due to effluent pH being outside of the limits of 6-9 SU. 3 The Mebane Bridge WWTP was non -compliant for the month for failure to collect and analyze required monthly samples within the allowed timeframe. *The Dry Creek permit was rescinded on June 14, 2010 and the facility was officially closed out. IV. Notification This report will be submitted to the State Division of Water Quality and be released to the local news media and posted on the City's internet web site at www.ci.eden.nc.us. V. Certification "I certify, under penalty of law, that this document and all attachments were prepared under my direction of supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violation." Brad Signature of Date Annual Performance Report Page 3 of 3 Boone, Ron From: Boone, Ron Sent: Monday, June 14, 2010 7:32 AM To: Belnick, Tom Cc: Tedder, Steve Subject: Dry Creek WWTP, Eden, NC0025151 Tom, WSRO received from Melinda Ward, Wastewater Superintendent for the City of Eden, a copy of the letter dated June 10, 2010, that she sent to you regarding the closure of the City of Eden's Dry Creek WWTP and the steps they've taken to do so thus far with our guidance and approval. WSRO fully concurs with the letter and agree that the Division should proceed with rescission of the permit for the Dry Creek plant. If you have any questions or concerns, don't hesitate to give me a call. Thanks. Ron Ron Boone NC DENR Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-5000 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. NCDENR North Carolina Department of Environment and Natural Division of Water Quality Beverly Eaves Perdue, Governor Coleen H. Sullins, Director June 14, 2010 Ms. Melinda Ward Wastewater Superintendent City of Eden P.O. Box 70 Eden, N.C. 27289-0070 T ED E14R 2010 lem Regional Office Resources Dee Freeman, Secretary Subject: Rescission of NPDES Permit NCO025151 Dry Creek WWTP Rockingham County Dear Ms. Ward: Division staff has confirmed that the subject permit is no longer required. Therefore, in accordance with your request, NPDES Permit NCO025151 is rescinded, effective immediately. If in the future your community wishes to discharge wastewater to the State's surface waters, you must first apply for and receive a new NPDES permit. Discharge of wastewater without a valid NPDES permit will subject the responsible party to a civil penalty of up to $25,000 per day. If you have questions about this matter, please contact Charles Weaver of my staff at the telephone number or address listed below. Since ely, j/ Coleen H. cc: Central Files Winston-Salem Regional Office / Ron Boone NPDES Permit file Fran McPherson, DWQ Budget Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Internet: www.ncwaterquality.org Phone: 919-807-6391 / FAX 919 807-M5 chades.weaver@ncdenr.gDv i7 ' Y//z'UC Sullins NorthCarolina Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper r t af &kaRECEIVED N.C. Oeot. of ENR JU 1 12010 ew& Regional Office Depmhttent of &watoninerttd Smtkw Wa6kwa&4 J wAtment J'&W June 10, 2010 NPDES Supervisor DENR-DWQ Surface Water Protection 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: NPDES Permit Rescission Request Permit Number NCO025151 City of Eden — Dry Creek WWTP Rockingham County Dear Mr. Belnick, When this permit was renewed on December 12, 2008, it was understood by all parties that we planned to shut down this facility. We understood that any efforts to proceed with this had to be completed before July 2010 or else we had to be compliant with a new TRC limit. We have now begun our process of shutting down this facility. As of June 4, 2010, all flow has been stopped from leaving the effluent. At 0815 on June 2nd, flow was diverted from the Dry Creek line using sand bags. Our maintenance staff then attached a metal plate and gasket over one side of the pipe in the splitter box to permanently block any flow from entering this line. They also sealed the edges of the metal plate to make sure that all openings were closed. Next a crew from our Collection and Distribution division removed a section of pipe leaving this box. Finally, they filled the rest of the hole with brick and hydraulic cement to insure that this line will be closed for good. At 2:00 that afternoon, it was observed that all flow had ceased coming into the Dry Creek plant. On June 3rd and 4th, we emptied the clarifier by pumping the water from the basin into the trough so that it would finish going through the treatment process. There is only a small amount of water and solids left on the bottom of the clarifier, so there is room in case of a significant rain event to keep any flow from going out the effluent. We also had a Vacuum truck pull several loads from our digester and a couple of loads from our aeration basin so that we would have room to prevent any further flow from leaving the basins. This was all emptied out at one of our pump stations to send the flow to our Mebane Bridge Plant. On June 8th, our maintenance staff completed plugging the influent pipe with brick and hydraulic cement to insure that no flow of any kind could enter the plant. P. O. Box 70 • Eden, NC 27289-0070 • (336) 627-1009 • Fax (336) 627-9968 IPW All of these plans were reviewed by our Regional Office in Winston Salem before proceeding. The remaining wastewater will be pulled out by Synagro next month and hauled to our Mebane Bridge plant. We plan to work with our contacts in Winston Salem to make sure that everything is removed to their satisfaction. Due to these measures already taken, we feel that we have succeeded in deactivating the Dry Creek plant. We are now requesting that you rescind this permit so that we can proceed with this plant's closure. If there are further questions, feel free to contact me. Sincerely, A"- A 0" Melinda Ward Wastewater Superintendent Cc: Steve Tedder, Winston Salem Regional Office Brad Corcoran, City Manager Dennis Asbury, Director of Environmental Services Cover Sheet from Staff Afember to Regional Supervisor DTN1R Review Record Facility:�`�" `• Permit/Pipe No.: !1a 1\lonth/YearOA a Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly/Daily Violations Date Parameter Permit Limitf rvne DN R Value °Io Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Oth�Vi ation Com eZdb yfug `Z Date: Regional Water Quality Supervisor Signoff: Date: EFFLUENT PERMIT NO. NCO025151 DISCHARGE NO. 001 MONTH December YEAR 2009 ACILITY NAME Dry Creek Wastewater Treatment Plant GRADE II COUNTY Rockingham OPERATOR IN RESPONSIBLE CHARGE (ORC) Ralph Potter GRADE IV PHONE 336-627-1009 ext.103 CERTIFIED LABORATORIES (1) Mebane Bridge Wastewater Treatment Plant (2) Pace Analytical CHECK BOX W ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Operators - Mail ORIGINAL and ONE COPY to: feat. O` ENQA ATTN: CENTRAL FILESFES 1 DIV.OFENVIRONMENTALMANAGEMENT ELq X lz-�' .BC�1Lfi��Jt� DEHNR FEB 0 R P.O BOX 29535 RALEIGH, NC 27626-0535 1 Q (SIGMA URE OF OPERATOR IN RESPONSIBLE CHARGE) I DA BY THIS SIGNITURE, I CERTIFY THAT THE REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE w Q d E 1 U ao 0 1 m N n 0 Y o E ~ o n 0 2 U U O 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 00082 00083 01092 TGE6C FLOW K N W W n. W U = a z O = J Q ] W rc O N O m O Z Q z 2 2 a w O WW N O t�l)+n W Q 0 g Ix o� O V ai J E U v W C7 "- W Yui 0 W > J 9) dl b z O z J F O O J0 S Oa F In °x D. Q Z O (Y - O 0 �W Q y Q () Q z N U X EFFX INFa�� J W Q Q o HRS HRS YIN MGD C UNITS MG/L MGIL MG/L MGIL #100ML MG/L MGIL MGIL ADMI ADMI MG, L F F 1 0700 24 Y 0.560 0.39 2 0700 24 Y 0.651 13 6.9 1.08 2.6 0.11 4.4 4 7.0 3 0700 24 Y 0.700 4 0700 24 Y 0.683 5 0700 24 0.565 6 0700 24 0.408 7 0700 24 Y 0.493 0.76 8 0700 24 Y 0.620 12 6.8 0.49 <2.0 0.78 6.6 19 8.6 6.20 1.00 0.050 Pass 9 0700 24 Y 0.810 1010700 24 Y 0.564 11 0700 24 Y 0.489 12 0700 24 0.421 13 0700 24 0.778 14 0700 24 Y 0.590 15 0700 : Y 0.565 0.66 1610700 24 Y 0.473 12 6.8 1 0.75 <2.0 11.0 260 8.1 1710700 24 1 Y 0.369 18 0700 24 Y 0.697 19 0700 24 0.697 20 0700 24 0.327 21 0700 24 Y 0.504 0.92 22 0106 24 Y 0.396 10 6.8 0.88 <2.0 3.0 5 10.7 23 0700 24 B 0.483 24 0700 24 0.333 25 0700 24 0.866 26 0700 24 0.780 27 0700 24 0.534 2810700 24 Y 0.572 29 0700 24 1 Y 0.385 0.61 30 0700 24 B 0.418 9 6.7 0.63 <2.0 12.0 7 9.6 31 0700 24 B 0.576 AVERAGE 0.558 11 0.72 <2.2 0.45 7.4 15 8.8 6.20 1.00 0.050 Pass MAXIMUM 0.866 13 6.9 1.08 2.6 0.78 12.0 260 10.7 6.20 1.00 0.050 Pass MINIMUM 0.327 9 6.7 0.39 <2.0 1 0.11 1 3.0 4 7.0 6.20 1.00 1 0.050 Pass Comp. (C) Grab (G) C G G G C C C G G C C C C C C Monthly Limit 0.500 30 30 200 240 240 DEM Form MR-1 (12/93) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. Estimated BOD Values: Influent & Effluent -12/8 - High GGA Estimated BOD Values: Influent - 12/16 - DO usage <2mg/l for all dilution sets. Estimated BOD Values: Influent & Effluent -12/30 - Do Depletion of dilution water blank exceeded 0.2 Monthly flow average was exceeded due to I & I from rain events and snow melt for the month. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Brad Corcor^ City Manager Perviiee (PJA print or type) - ( 11eq r, / � ;?- 4 (0 Signiture of Permittee*' 1 Date City of Eden PO. Box 70 Eden, NC. 27289-0070 336-623-2110 4/30/2012 Permittee Address Phone Number Permit Exp. Date 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00092 Color (ADMI) 00095 Conductivity 00300 Dissolved Oxygen 00310 BODS 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter 00556 Oil & Grease 00600 Total Nitrogen 00610 Ammonia Nitrogen 00626 Total Kjeldhal Nitrogen 00630 Nitrates/Nitrites 00666 Total Phosphorous 00720 Cyanide 00745 Total Sulfide 00927 Total Magnesium 00929 Total Sodium 00940 Total Chloride PARAMETER CODES 00961 Total Fluoride 01067 Nickel 01002 Total Arsenic 01077 Silver 01092 Zinc 01027 Cadmium 01105 Aluminum 01032 Hexavalent Chromium 01147 Total Selenium 01034 Chromium 31616 Fecal Coliform 32730 Total Phenolics 01037 Total Colbalt 34235 Benzene 01042 Copper 34481 Toluene 38260 MBAS 01046 Iron 39616 PCBs 01051 Lead 50050 Flow 50060 Total Residual Chlorine 71880 Formaldehyde 71900 Mercury 81551 Xylene Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-6083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8A .0202 (b) (5) (B). ** If signed by other than the permittee, delegation of signatory authority must be on file with the state per 16A NCAC 26 .0506 (b) VCINAME- PLITY NC0025151 Influent DISCHARGE NO: 001 MONTH: December YEAR: 2009 Dry Creek Wastewater Treatment Plant COUNTY: Rockingham i l• 1 1 1 1 1 1 1 1 1 1 1 1 1. 1 1 1 1 1 1 1 1 1 1 - 1 _______� ENTER E• CODE ABOVEAND UNrrS 13ELOW missing DEM Form MR-2 (11 /84) L' mmmmmmm mmmmmmm mmmmmmm mmmmmmm mmmmmmm mmmmmmm mmmmmmm mmmmmmm mmmmmm- mmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm mmmmmmmmmmm RECEIVED FEB 0 4 200 Information Processing Unit DWQ/BOG Permit NCO025151 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly.,.,Daily Average Maximum Measurement Frequency Sample_,. -Type' Sample Location', Flow 0.5 MGD Continuous Recording Influent or Effluent Total Residual Chlorine (TRC) 2 28 /ug/L 2/Week Grab Effluent BOD, 5-day (202C) 3 30.0 mg/L 45.0 mg/L Weekly Composite Effluent, Influent Total Suspended Solids (TSS) 3 30.0 mg/L 45.0 mg/L Weekly Composite Effluent, Influent pH 4 Weekly Grab Effluent, Downstream Fecal Coliform (geometric mean 200 / 100 ml 400 1100 ml Weekly Grab Effluent Temperature ('C) Weekly Grab Effluent, Downstream Dissolved Oxygen (DO) Weekly Grab Effluent, Downstream NH3 as N 2/Month Composite Effluent Total Nitrogen (TN) TN = NO2 + NOs + TKN Quarterly Composite Effluent Total Phosphorus TP Quarterly Composite Effluent Acute Toxicity 5 Quarterly Composite Effluent Total Zinc Monthly Com osite Effluent Color 6 240 ADMI Epsiodic Grab Effluent Notes: 1. Sample locations: Downstream - Downstream at NCSR 1761 bridge. 2. The TRC compliance limit will become effective July 1, 2010. TRC monitoring shall continue. Total Residual Chlorine compliance is required for chlorine or chlorine derivative used for disinfection. The Division shall consider all effluent TRC values reported below 50 ug/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/l. 3. The monthly average BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal) 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Acute Toxicity (Fathead Minnow) P/F at 90%. Toxicity testing shall be performed in the months of March, June, September and December (see Part A. (2.). 6. No colored effluent is to be discharged from this facility. Limit is an instantaneous maximum (i.e. not to be exceeded at any time). Color monitoring shall be performed daily at times when the Mebane Bridge WWTP overflow is diverted from the Railroad Pump Station to the Dry Creek WWTP. Daily monitoring shall continue for 24 hours after flow is diverted back to Mebane Bridge WWTP. There shall be no discharge of floating solids or visible foam in other than trace amounts. MONITORING REPORT(MR) VIOLATIONS for: Report Date: 03/10/10 Page: 1 of 1 PERMIT: FACILITY: COUNTY: REGION: MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE % OVER LIMIT VIOLATION TYPE VIOLATION ACTION 41,00-111 Permit Enforcement History by Owner 03/10/10 1 Owner: City of Eden Facility: Dry Creek VW TP Permit: NCO025151 Region: Winston-Salem County: Rockingham Penalty Remission Enf EMC EMC OAH Collection Has Assessment Penalty Enforcement Request Enf Conf Remission Hearing Remission Remission Memo Sent Pmt Case Case Number MR Approved Amount Costs Damages Received Held Amount Held Amount Amount to AGO Total Paid Balance Due Plan Closed LV-2000-0195 06/02/00 $500 $73.00 $.00 $573.00 $.00 No 06/28/00 LV-2001-0219 06/20/01 $1,250 $46.00 $.00 $1,296.00 $.00 No 07/05/01 LV-2002-0134 05/15/02 $250 $99.00 $349.00 $.00 No 06/13/02 LV-2002-0318 08/16/02 $1,250 $99.00 $1,349.00 $.00 No 08/29/02 TX-2002-0033 10/15/02 $1,000 $24.24 $1,024.24 $.00 No 11/01/02 LV-2003-0568 5-2003 09/03/03 $1,250 $86.00 $1,336.00 $.00 No 09/16/03 LV-2003-0622 6-2003 09/22/03 $1,000 $86.00 $1,086.00 $.00 No 10/09/03 LV-2005-0064 11-2004 02/08/05 $1,350 $97.00 $1,447.00 $.00 No 02/28/05 Total Cases: 8 $610.24 $8,460.24 $.00 Total Penalties: $8,460.24 Total Penalties after remission(s): $8,460.24 D � I,0 ,�. ! 4-1- NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor MELINDA S WARD WASTEWATER SUPERINTENDENT CITY OF EDEN PO BOX 70 EDEN NC 27289-0070 Division of Water Quality Coleen H. Sullins Director November 19, 2009 Subject: Acknowledgement of Permit Modification Request for NCO025151 City of Eden Dry Creek WWTP Rockingham County Dear Ms. Ward: Dee Freeman Secretary RECEIVED N.C. Deot. of FNR NOV 2 3 2009 i Yr,ns;cn•3alem Regional Office The Division of Water Quality acknowledges receipt of your permit modification request and has assigned it to a reviewer. The reviewer will perform a detailed review and contact you with a request for additional information if necessary. To ensure the maximum efficiency in processing permit applications, the Division requests your assistance in providing a timely and complete response to any additional information requests. Please note at this time, processing permit applications can take as long as 60 — 90 days after receipt of a complete application. If you have any questions, please contact Bob Sledge at 919-807-6398, or via email at bob.sledge@ncdenr.gov. If the reviewer is unavailable, you may leave a message, and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRIES ON THIS PROJECT. Sincerely, ,f11c./1,CL Dina Sprinkle Cc: Central Files Winston Salem Regional Office Surface Water Protection Section Permit application file NCO025151 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 9I M07-64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org NorthCarolina Naturallrl An Fanal Onnortunh 1,, Affirmative Antinn Fmnlover Ceti`{ a^ N eu�t of Edw NOV 1 LOUD Depasctmn of bwiwnnrerrt Sexcdw Wwkwcacten Jwabnent '9'CadENR. WATER QUALITY POINT SOURCE BRANCH November 12, 2009 NCDENR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attn.: Ron Barry Subject: Modification of NPDES Permit NPDES Permit #NC0025151 City of Eden Dry Creek WWTP Rockingham County Dear Mr. Barry, This letter is a request for your office to rescind the 1.0 MGD Tiered Permit allowing for expansion at our Dry Creek Wastewater facility. We are not planning an expansion above the 0.5 MGD current plant flow and will be closing the plant by June 2010, so there is no more need for this option. Since this option was placed in our permit, we have stayed below the 0.5 MGD limit and should be considered a minor discharger. If there is any further information required, please feel free to contact my office. Sincerely, Melinda S. Ward Wastewater Superintendent Cc: Ralph Potter, Pretreatment Coordinator/Chief Operator, City of Eden Dennis Asbury, Director of Environmental Services, City of Eden Brad Corcoran, City Manager, City of Eden P. O. Box 70 • Eden, NC 27289-0070 9 (336) 627-1009 • Fax (336) 627-9968 Sewer Collection Sy --tern Annual Perfor IV City of Eden, North Carolin ci! ED July 1, 2008 to June 30, 2009 ' UG 2 7 2009 I. General Information nn��^^II , WATER QUALITY Facility/System Name: City of Eden, Sewer Collection and Treap t Ks;tem POINT SOURCE BRANCH Responsible Entity: City of Eden, Brad Corcoran, City Manager Person in Charge/ Contact: Collection System and Pump Stations, William Harvey, RECEIVED . N.0Beot of ENR Operator -in -Responsible Charge, 336-627-7783 Mebane Bridge Wastewater Treatment Plant, Melinda S. ard,SEP 14 20 Operator -in -Responsible Charge, 336-627-1009 D Creek Wastewater Treatment Plant, Ralph Potter, Winston-Salem Dry P Regional office Operator -in -Responsible Charge, 336-627-1009 Applicable Permits: Sewer Collection System — WQC200018 Mebane Bridge Wastewater Treatment Plant — NPDES Permit NCO025071 Dry Creek Wastewater Treatment Plant — NPDES Permit NCO025151 Land Application of Wastewater Residuals — NC Permit WQ0003035 Description of Collection and Treatment Process: The collection system consists of 145+ miles of gravity and force main sewer pipelines. The pipelines are composed of a mixture of clay and ductile iron pipe, ranging in size from 2 to 36 inches. Age of the sewer pipelines range from new to more than 50 years old. Collection is accomplished by gravity from homes and businesses until it is necessary to pump from low elevations in force main sewer lines that transport the sewage to the treatment plants. There are 19 pump stations in the collection system. These range in size from pumping a few thousand gallons per day to more than five million gallons a day (MGD). The City has two separate collection drainage areas. The Northeast section of the city that is primarily domestic sewage is treated at the Dry Creek Wastewater Treatment Plant (DCWWTP) which has a capacity of 0.5 million gallons a day. The rest of the city sewer drains, collects or is pumped to the Mebane Bridge Wastewater Treatment Plant (MBWWTP), which can treat 13.5 million gallons per day. The treatment plants have treated on average about 0.256 MGD at DCWWTP and 5.161 MGD at MBWWTP. This means that currently the Dry Creek plant operates at about one half of its permitted capacity and the Mebane Bridge plant operates at less than half. The plants are nearly identical in their process design with their main difference only being in scale. Each of the plants has mechanical barscreens to remove larger inert material. Each plant has a grit removal system following the barscreening. Extended aeration using activated sludge is the next process at each plant to reduce and remove biochemical oxygen demand. The sludge is separated from treated water by circular clarifiers. Collected sludge or biosolids are wasted to the aerobic digesters or returned to the aeration system. Treated water to the effluent leaves the clarifiers and is disinfected with chlorine and then dechlorinated. The treated effluent is then returned to the Dan River meeting all State Permit Discharge requirements. Annual Performance Report Page 1 of 3 IF,,. Maintenance Collection System The City of Eden is presently under a Special Order of Consent and has met all requirements on time to date. The City has Collection & Distribution field personnel to respond to emergencies in order to maintain the sewer collection system. Their job is to repair broken lines, installation of new sewer line, mow and maintain sewer outfall lines, and respond to, rectify and mitigate sewer bypasses. Personnel are on call nights and weekends year round to respond to emergency problems in the collection system. The City's 19 pump stations are monitored by (2) Collection & Distribution Operators 24 hours per day, 7 days per week, by remote telemetry (Mission Communications) and physically checked on normal workdays by Collection & Distribution personnel for proper operation. Maintenance crews along with C&D personnel perform scheduled preventative maintenance on each of these pump stations to protect the equipment and insure long life. An extensive warehouse of supplies and parts are maintained to address emergency breakdowns and failures in the pump stations and the sewer lines. The following was accomplished during fiscal year 2008-2009: A total of 79 Inflow & Infiltration problems were responded to and repaired. A total of 213 laterals and sewer mains were responded to and unstopped. A total of 18.46 miles (97,466') of sewer mains throughout the City of Eden were either CCTV & or Rodded throughout the City of Eden. Treatment Plants Treatment Plant Operators are on duty 24 hours per day, 7 days per week, to insure proper treatment of all incoming wastewater. They monitor plant equipment and do inspections during each shift to insure process control and the mechanical operation of the equipment. Maintenance personnel are available each day to service equipment and are on call nights and weekends for emergency repairs, if the treatment equipment suffers failure. A large parts inventory is maintained of the items that have historically been prone to failure. III. Performance Collection Svstem Operations There were 20 events in the past 12 months where raw sewage was overflowed or bypassed from the gravity collection system to surface waters. Gravity flow/Force Mains pipelines in the collection system bypassed to surface waters totaled 7,411 gallons. Causes of these bypasses were blockages from grease, roots entering pipes at taps and pipe joints, and vandalism where rocks, sticks, boards and other debris were placed in manholes. Of our 19 pump stations; (4) pump stations had bypassing during the last 12 months in 16 separate events. They were as follows: Bridge Street (4) — 39,796 gallons, Covenant Branch (6) — 125,881 gallons, Meadow Greens (4) — Railroad (2) 1,224 gallons. When overflows or bypasses occurred, the affected sites were evaluated, disinfected or receiving streams monitored for environmental impacts as conditions dictated. Annual Performance Report Page 2 of 3 IF Treatment Plants Operations Compliance with North Carolina NPDES (National Pollution Discharge Elimination System) Permit is based on meeting discharge parameters set forth in the NPDES Permit. This information is reported monthly to the North Carolina Department of Environment and Natural Resources through self -monitoring reports. The following is a summary of our plant permit compliance for the last 12 months: Reporting Month Mebane Bridge Plant Dry Creek Plant July 2008 Compliant Compliant August 2008 Compliant Compliant September 2008 Compliant Compliant October 2008 Compliant Compliant November 2008 Compliant Non -Compliant' December 2008 Complian? Non-Complian? January 2009 Compliant Compliant February 2009 Compliant Compliant March 2009 Compliant Compliant April 2009 Compliant Compliant May 2009 Compliant Compliant June 2009 Compliant Compliant ' The Dry Creek WWTP was non -compliant for the week for violation of its permitted fecal coliform limit. 2 The Dry Creek WWTP was non -compliant for the month for failure to collect and analyze required quarterly samples within the allowed timeframe. 3 The Mebane Bridge WWTP met all limits, but failed to achieve 85% removal of Total Suspended Solids. IV. Notification This report will be submitted to the State Division of Water Quality and be released to the local news media and posted on the City's intemet web site at www.ci.eden.nc.us. V. Certification "I certify, under penalty of law, that this document and all attachments were prepared under my direction of supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violation." Brad Co ran Signature of City Manager If arLe Date Annual Performance Report Page 3 of 3 Q NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue, Governor Coleen H. Sullins, Director William N. Parke 166 Forestdale Drive Reidsville, NC Dear Permittee: 27320-8733 September 15, 2009 RECEIVED N.C. Deot. of E N R Sp 17 2009 wi"ton-salem Natural Resource®ionalOffice Dee Freeman, Secretary Subject: Renewal of coverage ! General Permit NCG550000 166 Forestdale Drive Certificate of Coverage NCG550200 Rockingham County In accordance with your renewal application [received on September 15, 20091, the Division is renewing Certificate of Coverage (CoC) NCG550200 to discharge under NCG550000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October 15, 2007 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Winston. -Salem Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Charles Weaver of the NPDES staff [919 807-6391 or charles.weaver@ncdenr.gov]. Sincerely, Jo�leen H. Sullins cc: Central Files Winston-Salem Regional Office / Surface Water Protection NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 - Phone: 919 807-6300 / FAX 919 807-6495 / Internet: www.ncwaterquality.org An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper Nne orthCarolina ;Vatarallff STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG550000 CERTIFICATE OF COVERAGE NCG550200 DISCHARGE OF DOMESTIC WASTEWATER FROM SINGLE FAMILY RESIDENCES AND OTHER 100% DOMESTIC DISCHARGES WITH SIMILAR CHARACTERISTICS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, William N. Parks is hereby authorized to discharge domestic wastewater [450 GPD] from a facility located at 166 Forestdale Drive Reidsville Rockingham County to receiving waters designated as an unnamed tributary to Town Creek, a class C stream in subbasin 03-02-03 of the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective September 15, 2009. This Certificate of Coverage shall expire on July 31, 2012. Signed this day September 15, 2009 for ieen Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission a �5A �di NCDENR North Carolina Department of Environment and Natura Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 21, 2009 Ms. Julie Haigler Cubeta, Program Director NC Rural Economic Development Center 4021 Carya Drive Raleigh, North Carolina 27610 RE: City of Eden Dry Creek Wastewater Treatment Plant NPDES Permit NCO025151 Rockingham County Dear Mrs. Cubeta: Resources Dee Freeman Secretary This letter is to provide information regarding the City of Eden's Dry Creek Wastewater Treatment Plant (WWTP). This facility was reissued its NPDES permit from NCDENR on December 12, 2008. The new permit included a major change from the previous NPDES permit with regard to total residual chlorine (TCR) limits. This limit goes into effect on July 10, 2010. The City must either make major modifications to its WWTP in order to meet this new limit or it must cease discharge from the facility. Given the costs associated with the plant modifications, the City has elected to cease the operation of the Dry Creek facility. NCDENR supports this action by the City in order to comply with the new NPDES permit. We believe that this is the most cost-effective and efficient option and will also serve to reduce the number of point source discharges into the waters of the state. Please feel free to contact me at (336-771-4950) if you should have any questions or need additional information. Sinc rely, Steve W. Tedder Water Quality Supervisor cc: Brad Corcoran, Manager - City of Eden Mark Fisher, PE — WK Dickson & Co., Inc. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www,ncwaterquality.org One NorthCarohna An Equal Opportunity 1 Affirmative Action Employer 9A NCDENR North Carolina Department of Environment and Natura Beverly Eaves Perdue Governor Mr. Brad Corcoran, City Manager City of Eden 308 East Stadium Dr. Eden, NC 27288 Dear Mr. Corcoran: Division of Water Quality Coleen H. Sullins Director June 18, 2009 RECEIVED N.C. Deot. of ENR JUN 2 6 2W9 Winston-Salem Regional Office Resources- - Dee Freeman Secretary SUBJECT: City of Eden Dry Creek Phase 1 / Smith River Phase 1 Approval of Addendum No. 1 Project No. 2W370458-03 Reference is made to Addendum No. 1, received June 18, 2009, from the engineer for revisions to the subject project. The proposed addendum, as described in the attachment, has been reviewed by this office, and is hereby approved, and eligible for funding in accordance with the loan offer and conditions thereof. The approval of this addendum does not constitute any change in the amount of your loan for this project. It is the responsibility of the recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addendum is attached for your files, and one (1) copy retained for our files. 1633 Mail Service Center, Raleigh, North Carolina 27699-1633 Location: 2728 Capital Blvd. Raleigh, North Carolina 27604 One NorthCarolina Phone: 919-733-6900 \ FAX: 919-715-6229 \ Customer Service: 1-877-623-6748 Internet: www.nnity k Affirmative Action NatimallyAn Equal Opportunity 1 Affirmative Action Employer Mr. Brad Corcoran Page 2 June 18, 2009 Should you have any questions regarding this matter, please do not hesitate to contact Michelle McKay, E.I. at (919) 715-6217. Sincerely, Seth Robertson, P.E., Supervisor Design Management Unit Construction Grants & Loans Section MM/sr cc: Mark Fisher, P.E., WK Dickson & Co., Inc. DWQ Winston-Salem Regional Office Mark Hubbard, P.E. Michelle McKay, E.I. SRF A� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director 13 February 2009 Mr. Dennis Asbury, Director of Public Utilities City of Eden P.O. Box 70 Eden, NC 27289-0070 SUBJECT: Notice of Violation - NOV-2009-LV-0050 Dry Creek Wastewater Treatment Plant NPDES Permit NCO025151 Rockingham County Dear Mr. Asbury: Dee Freeman Secretary A review of the November 2008 discharge monitoring report (DMR) for the Dry Creek Wastewater Treatment Plant revealed the following violations: Parameter Date Limit Reported Limit Type Remarks Value Value Fecal 11/08/2008 400/100 600/100 ml Weekly None Coliform ml Geometric Mean 2. Remedial actions, if not already implemented, should be taken to correct the above noncompliance problems. Please be aware that violations of your NPDES permit could result in enforcement action by the Division of Water Quality for this and any additional violations of State law. If you should have any questions, please do not hesitate to contact Ron Boone at (336)771-5000. Since ely, Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality CC: Central Files NPDES West Unit (Nsi�lSw? F;Ios North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-77146301 Customer Service: 1-877-623-6748 Internet: www.ncwaterqual4.org An Equal Opportunity 1 Affirmative Action Employer Nne orthCarofina Naturally Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: o zei mJ77 Permit/Pipe No.: 2,515 / n"l Month/Year Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly/Daily Violations Date Parameter Permit Limit/Type DMR Value % Over Limit 41D Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Other Violations _fir,22t AU//..'r A -it . /G /hfl1N.✓h..S �/�Q-Vt. r//c-( r�'l lia�r�� (✓Gr/Yl r'�ryyii�.r V7G/����.5' r�'t cd��'1 f, Completed by: i Regional Water Quality Super\risor Sisnoff: Nol/ Date: 62-/ 2- rrq Date: % -- 13 —tl 5 �V-6c66 Xaz Ozl*e, O�O W A T �9QG o �c Mr. Brad Corcoran, City Manager City of Eden 308 East Stadium Drive Eden, NC 27288 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 26 November 2008 Coleen H. Sullins, Director Division of Water Quality Subject: Compliance Evaluation Inspection NPDES Permit NC0025071, Mebane Bridge Wastewater Treatment Plant & NPDES Permit NC0025151, Dry Creek Wastewater Treatment Plant Rockingham County Dear Mr. Corcoran: 1. On 21 November 2008, Mr. Ron Boone of the Winston-Salem Regional Office of the Division of Water Quality (DWQ) conducted compliance evaluation inspections (CEI) of the City of Eden's Mebane Bridge Wastewater Treatment Plant (WWTP) located at 191 Mebane Bridge Road and the Dry Creek WWTP located on NC Hwy 770 east, in Eden, Rockingham County, North Carolina. The assistance and cooperation of Ms. Melinda Ward, Operator in Responsible Charge (ORC) of the Mebane Bridge facility, and Mr. Ralph.Potter, ORC of the Dry Creek Facility, was greatly appreciated. Inspection findings are summarized below and inspection reports are attached for your records. Mebane Bridge Wastewater Treatment Plant, NCO025071 2. The Mebane Bridge WWTP discharges into receiving waters known as the Dan River, this section of which is currently classified as a WS-IV (water supply) water in the Roanoke River basin. The plant consists of an influent flow meter, bar screens, grit separator, extended aeration basins, secondary clarifiers, gas chlorination, liquid sodium bisulfite dechlorination, polymer addition, aerobic digestion, sludge lagoons, and a dissolved air floatation unit, which is no longer in use. There is also an effluent flow meter. The influent meter is used for reporting flow. Documentation Review 3. This permit is currently expired and under review by the Division. The initial draft was issued and we have received the city's comments on the draft. A second draft should soon be issued for comment and approval. Please note that the 'conditions of the previous permit, effective 1 September 2002, with a major modification that became effective 1 August 2005, remain in full effect until the new permit is issued. 4. Mr. Boone evaluated laboratory data and all required records were available and complete. Comparison of lab reports with discharge monitoring reports (DMR) revealed no transcription errors. Chains of custody were also complete. All lab records were well organized. The plant lab's certification for field laboratory tests is current and expires on North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone (336) 771-5000 N rthCarolina Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Fax (336) 7714630 atura!!y An Equal Opportunity/Affirmative Action Employer — 50% Recycled/] 0% Post Consumer Paper Mr. Brad Corcoran 26 November 2008 Page 2 of 4 31 December 2008. The only discrepancy noted was the incorrect reporting of data for several required parameters, including BOD5, TSS and ammonia. The values for these parameters are currently being rounded and reported to the nearest milligram, however the permit requires these parameters to be reported down to the nearest tenth of a milligram. Discussion with Ms. Ward revealed a simple electronic formatting error in the spreadsheet that automatically rounds the entered values to the nearest milligram. Ms. Ward stated that she would have this corrected immediately. 4. Ms. Ward has daily sign -in logs that are complete and current. Records of plant operations and maintenance were also available, complete and current. All records aside from laboratory records must be maintained for a period of three years. Site Review 5. Several of the floating rotor aerators were out of service for maintenance during the inspection. Ms. Ward stated that they were still able to sustain sufficient dissolved oxygen levels in the basins without the aerators. There were no other indicators of insufficient aeration noted. The basins did appear to have some mild dead spots, most likely due to the out -of -service rotors, but again, this doesn't appear to be adversely affecting plant efficiency. 6. The perimeter scum baffles on the secondary clarifiers were severely corroded and in need of replacement. The corrosion has completely eaten through the baffles at water level and the upper halves are completely separated from the lower halves over a large percentage of their overall linear footage. Ms. Ward stated that she is currently in the process of gathering quotes from several contractors for baffle replacement. Scum entrapment and removal doesn't appear to have become an issue despite the poor condition of the baffles. 7. The chemical feed lines for the sodium bisulfite are installed above ground and are supported by five -gallon buckets. Although this hasn't caused any problems, the city should strongly consider a more permanent installation of these lines. Ms. Ward indicated that the previous underground installation of the chemical feed lines resulted in frequent breakage of the pipes and that eventually operators decided to install the pipes aboveground. The lines should be better supported with a more permanent and reliable type of support system. 8. The NCG110000 general stormwater permit covers wastewater treatment plants with an average daily flow of more than 1 million gallons per day, however the plant currently does not have an NCG110000 permit. The city must immediately submit a Notice of Intent (NOI) for the NCG110000 permit. Please use the following link to navigate to the Division's web page where the NOI can be downloaded and printed. http://h2o.enr.state.nc.us/su/Forms Documents htm 11 r. Brad Corcoran F 6November 2008 age 3 of 4 Dry Creek Wastewater Treatment Plant, NC0025151 9. The Dry Creek WWTP also discharges into receiving waters known as the Dan River, this section of which is currently classified as a WS-IV (water supply) water in the Roanoke River basin. The plant consists of an influent pump station, influent flow meter, bar screen, grit separator, extended aeration basin, secondary clarifier, tablet chlorinator, effluent flow meter and an aerobic digester. 10. According to Mr. Potter, the city plans to shut down and decommission this plant, permanently diverting all flow through the Railroad pump station to the Mebane Bridge plant. The city is highly encouraged to make this a priority to eliminate the discharge and permit. Please note that in order for this to occur, all plant units will need to be completely drained and all plant wastes completely removed and properly disposed. Also, the influent and effluent lines will need to be permanently capped or plugged, so as to prevent all inflow and any further accumulation of waste in the plant. Mr. Boone will need to perform another inspection of the facility to verify that is has been properly and permanently shutdown and isolated prior to permit rescission. Documentation Review 11. This permit is currently expired and under review by the Division. The initial draft was issued and we have received the city's comments on the draft. Please note that the conditions of the previous permit, effective 1 June 2002, remain in full effect until the new permit is issued. 12. Mr. Boone evaluated laboratory data and all required records were available and complete. Comparison of lab reports with discharge monitoring reports (DMR) revealed no transcription errors. Chains of custody were also complete. All lab records were well organized. The plant lab's certification for field laboratory tests is current and expires on 31 December 2008. The only discrepancy noted was the incorrect reporting of data for several required parameters, including BOD5, TSS and ammonia. The values for these parameters are currently being rounded and reported to the nearest milligram, however the permit requires these parameters to be reported down to the nearest tenth of a milligram. Discussion with Mr. Potter revealed a simple electronic formatting error in the spreadsheet that automatically rounds the entered values to the nearest milligram. Mr. Potter stated that he would have this corrected immediately. 13. Mr. Potter has daily sign -in logs that are complete and current. Records of plant operations and maintenance were also available, complete and current. All records aside from laboratory records must be maintained for a period of three years. Site Review 14. The plant appears to be well maintained, although some of the equipment, such as the samplers and chlorination system, were somewhat dilapidated and/or outdated. Despite this, the equipment still appears to be fully functional. The Division recognizes that this is in part due to the impending closure of the facility and the reluctance to expend capital Mr. Brad Corcoran 26 November 2008 Page 4 of 4 assets at the facility. At the same time we must convey to the city the importance of maintaining all plant equipment in the best condition at all times. This should underscore the value of decommissioning the Dry Creek plant and diverting flow to the Mebane Bridge plant as soon as possible. 15. Please submit to the Division the NOI for the NCG110000 general stormwater permit for the Mebane Bridge plant as soon as possible. When submitting the NOI to the Division's central office in Raleigh, please also send a courtesy copy to this office so we're aware of your submittal. If you have any questions regarding the inspection or this letter, please do not hesitate to contact Mr. Boone or me at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Report NC0025071, Mebane Bridge WWTP 2. BIMS Inspection Report NC0025151, Dry Creek WWTP cc: 1WSRO — SWP w/ atch' Central Files w/ atch NPDES West Unit 11 United States Environmental Protection Agency EPA Washington, D.C. 20460 Form Approved. OMB No. 2040-0057 Water Com liance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 Is L 3) NCO025071 I11 12I 08/11/21 117 18tCI 191Gt 20I I LJ 21IIIIIIIIIIIIIIIIIIIIIIIRemarks L U IIII111111111111111111116E Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 OA --------------------------- Reserved ---------------------- 67 69 70u 71 U 72 —I . 73L -- 74 75I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Mebane Bridge WWTP 191 Mebane Bridge Rd Eden NC 27288 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Ralph H Potter/ORC/336-627-1009/ 08:30 AM 08/11/21 05/08/01 Exit Time/Date Permit Expiration 10:30 AM 08/11/21 07/04/30 Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Dennis G Asbury,308 E Stadium Dr Eden NC Contacted 27288/Director/336-627-2110/3366233933 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit N Flow Measurement 0 Operations & Maintenance Records/Reports Self -Monitoring Program N Sludge Handling Disposal . Facility Site Review Effluent/Receiving Waters Laboratory 0 Storm Water al sheets of narrative and checklists (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Ron Boone WSRO WQ//704-663-1699 Ext.2202/ Signature of Management Q A Reviewer EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Agency/Office/Phone and Fax Numbers Date /i/5.41V Page # 1 NPDES yr/mo/day Inspection Type 11 3L NCO025071 I11 12I 08/11/21 I17 18� Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Please refer to inspection summary letter. Page # 2 Permit: NCO025071 Inspection Date: 11/21/2008 Owner - Facility: Mebane Bridge WWTP Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ❑ ❑ ❑ # Is the facility using a contract lab? ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? 0 ❑ N ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? f1 ❑ m ❑ Comment: Plant field certification expires 12/31/08. Pace Analytical lab is used for non -field parameters. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ ❑ Is all required information readily available, complete and current? ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ ❑ ❑ ❑ Is the ORC visitation log available and current? 0 n Cl ❑ Is the ORC certified at grade equal to or higher than the facility classification? 0 0 ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ Cl ❑ ❑ Is a copy of the current NPDES permit available on site? E 0 ❑ ❑ Facility has copy of previous year's Annual Report on file for review? 0❑ ❑ ❑ Comment: Permit Page # 3 Permit: NCO025071 Inspection Date: 11/21/2008 Owner - Facility: Mebane Bridge WWTP Inspection Type: Compliance Evaluation 11 Permit Yes No NA NE (if the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected above side streams? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is sampling performed according to the permit? ■ ❑ ❑ ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Meters calibrated quarterly. No flow recorder, only a flow totalizer. gar Screens Yes No NA NE Type of bar screen a.Manual ❑ b.Mechanical ■ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Page # 4 Permit: NCO025071 Inspection Date: 11/21/2008 Owner - Facility: Mebane Bridge WWTP Inspection Type: Compliance Evaluation Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical ■ Is the grit free of excessive organic matter? ■ ❑ ❑ ❑ Is the grit free of excessive odor? ■ ❑ ❑ ❑ # Is disposal of grit in compliance? ■ ❑ ❑ 0 Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Surface Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ■ ❑ ❑ ❑ Are the diffusers operational? n ❑ ■ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ Cl Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ ■ Comment: Some of the floating rotor aerators were out of service during the inspection but the ORC stated this is not detrimentally affecting their ability to maintain the DO level. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ■ ❑ ❑ ❑ Page # 5 Permit: NCO025071 Inspection Date: 11/21/2008 Owner - Facility: Mebane Bridge WWTP Inspection Type: Compliance Evaluation �I Secondary Clarifier Yes No NA NE Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately 1/. of the sidewall depth) ■ ❑ ❑ ❑ Comment: Perimeter baffles were severely corroded to the point of separation at water surface level. ORC stated this is not detrimentally affecting operations and that she is currently in the process of gathering contractor quotes for the replacement of the baffles. Pumps-RAS-WAS Yes No NA NE Are pumps in place? ■ n ❑ ❑ Are pumps operational? ■ ❑ ❑ ❑ Are there adequate spare parts and supplies on site? ■ ❑ ❑ f1 Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? ■ ❑ ❑ ❑ Are cylinders protected from direct sunlight? ■ ❑ ❑ ❑ Is there adequate reserve supply of disinfectant? ■ ❑ fl ❑ Is the level of chlorine residual acceptable? ❑ ❑ ❑ ■ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? n ❑ o ■ Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? ❑ ❑ ■ ❑ If yes, then is there a Risk Management Plan on site? ❑ ❑ ■ ❑ If yes, then what is the EPA twelve digit ID Number? (1000 If yes, then when was the RMP last updated? Comment: De -chlorination Yes No NA NE Type of system ? Liquid Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ ❑ ■ Is storage appropriate for cylinders? n ❑ ■ ❑ # Is de -chlorination substance stored away from chlorine containers? ■ ❑ ❑ ❑ Comment: Are the tablets the proper size and type? n ❑ ■ ❑ Are tablet de -chlorinators operational? ❑ ❑ ■ n Page # 6 Permit: NCO025071 Owner - Facility: Mebane Bridge WWTP Inspection Date: 11/21/2008 Inspection Type: Compliance Evaluation Aerobic Digester Yes No NA NE Comment: Northern wall of digester failed some time back and was repaired. Eastern wall of digester appears to be experiencing some of the same issues; walls are beginning to buckle slightly at seams in concrete. City needs to monitor this closely to detect and prepare for failure. Drying Beds Yes No NA NE Is there adequate drying bed space? E ❑ ❑ ❑ Is the sludge distribution on drying beds appropriate? ❑ ❑ 0 ❑ Are the drying beds free of vegetation? ❑ ❑ ❑ # Is the site free of dry sludge remaining in beds? ❑ ❑ ❑ Is the site free of stockpiled sludge? ❑ ❑ ❑ Is the filtrate from sludge drying beds returned to the front of the plant? ❑ ❑ ❑ # Is the sludge disposed of through county landfill? ❑ 0 ❑ ❑ # Is the sludge land applied? ❑ 0 ❑ (Vacuum filters) Is polymer mixing adequate? 0 ❑ ❑ ❑ Comment: Drying beds used only to dry grit and bar screenings before being disposed. Beds not used for sludge. Standby Power Yes No NA NE Is automatically activated standby power available? 0 ❑ ❑ ❑ Is the'generator tested by interrupting primary power source? a 0 iJ' ❑ Is the generator tested under load? 0 ❑ ❑ ❑ Was generator tested & operational during the inspection? fl E ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ❑ E Is the generator fuel level monitored? 0 ❑ ❑ ❑ Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? E ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? ■ ❑ ❑ ❑ Comment: Page # 8 United States Environmental Protection Agency EPA Washington, D.C. 20460 Form Approved. OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N L 2 ICI 3I NCO025151 111 121 08/11/21 117 18I C 19I SI 20IU J U ern arks J L 21111111111111 II11111111R11 IIII IIII Jill 1111 1111 1116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 QA --------------------------- Reserved ---------------------- 67 69 70 U 71 U 72 U N) 73 L I 174 751 I I I I I Li 80 Section B: Facility Data u W Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Dry Creek WWTP 11:00 AM 08/11/21 02/06/01 NC Hwy 770 E Exit Time/Date Permit Expiration Date Eden NC 27288 01:00 PM 08/11/21 07/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Ralph H Potter/ORC/336-627-1009/ Name, Address of Responsible OfficialfTitle/Phone and Fax Number Dennis G Asbury,308 E Stadium Dr Eden NC Contacted 27288/Director/336-627=2110/3366233933 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement 0 Operations & Maintenance Records/Reports Self -Monitoring Program . Sludge Handling Disposal ■ Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Find in /Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Ron Boone WSRO WQ//704-663-1699 Ext.2202/ Signature of Managerner A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 FF NPDES yr/mo/day Inspection Type 1 31 NC0025151 I11 12I 08/11/21 I17 181_' Section D: Summary of 1Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Please refer to inspection summary letter. Page # 2 Permit: NCO025151 Inspection Date: 11/21/2008 Owner - Facility: Dry Creek WWTP Inspection Type: Compliance Evaluation 11 Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ n Is all required information readily available, complete and current? ■ n ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ 0 Dates, times and location of sampling ■ Name of individual performing the sampling ■ Resultsbf analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n ■ n n Is the ORC visitation log available and current? ■ n n 0 Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ n Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n ❑ # Is the facility using a contract lab? ■ 0 0 ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n ■ n Comment: Permit V.. u us uC Page # 3 Permit: NC0025151 Inspection Date: 11/21/2008 Owner - Facility: Dry Creek WWTP Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? n ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Pump Station - Influent Yes No NA NE Is the pump wet well free of bypass lines or structures? ■ ❑ ❑ ❑ Is the wet well free of excessive grease? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ n Are float controls operable? ■ 0 ❑ ❑ Is SCADA telemetry available and operational? ■ ❑ ❑ ❑ Is audible and visual alarm available and operational? ■ ❑ ❑ n Comment: Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected above side streams? ■ ❑ ❑ 0 Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is sampling performed according to the permit? ■ ❑ ❑ ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ 0 Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ Cl ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Meters calibrated quarterly. No flow recorder, only a flow totalizer. Bar Screens Yes Nn NA NF Page # 4 Permit: NCO025151 Inspection Date: 11/21/2008 Bar Screens Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Comment: Type of grit removal a.Manual b.Mechanical Is the grit free of excessive organic matter? Is the grit free of excessive odor? # Is disposal of grit in compliance? Comment: Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Owner - Facility: Dry Creek WWTP Inspection Type: Compliance Evaluation Is the DO level acceptable? Is the DO level acceptable?(1.0 to 3.0 mg/1) Comment: Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Yes No NA NE Yes No NA NE Ext. Air ■❑❑❑ ■ ❑ ❑ ❑ Page # 5 11 Permit: NC0025151 Inspection Date: 11/21/2008 Owner - Facility: Dry Creek WWTP Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ 0 Is the return rate acceptable (low turbulence)? ■ ❑ ❑ 0 Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately '/< of the sidewall depth) ❑ ❑ ❑ ■ Comment: Pumps-RAS-WAS Yes No NA NE Are pumps in place? ■ ❑ ❑ ❑ Are pumps operational? ■ ❑ ❑ ❑ Are there adequate spare parts and supplies on site? ■ ❑ ❑ ❑ Comment: Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? ■ ❑ ❑ ❑ Are the tablets the proper size and type? ■ ❑ ❑ 0 Number of tubes in use? 1 Is the level of chlorine residual acceptable? ❑ ❑ ❑ ■ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ 0 Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Meters calibrated quarterly. No flow recorder, only a flow totalizer. Effluent Sampling Yes No NA NE Page # 6 Permit: NCO025151 Owner - Facility: Dry Creek WWTP 11 Inspection Date: 11/21/2008 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ ■ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Aerobic Digester Yes No NA NE Is the capacity adequate? ■ ❑ ❑ ❑ Is the mixing adequate? ■ ❑ n ❑ Is the site free of excessive foaming in the tank? ■ ❑ ❑ ❑ # Is the odor acceptable? ■ ❑ ❑ ❑ # Is tankage available for properly waste sludge? ■ ❑ ❑ ❑ Comment: Operations $ Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Page # 7 �0 WAT�c�Q co V Mr. Brad Corcoran City Manager City of Eden 308 E. Stadium Drive Eden, NC 27288 Dear Mr. Corcoran: October 29, 2008 Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality RECEIVED N.C. Dept of ENR OCT 3 01006 Winston-Salem Regional office Subject: Response to Comments on Renewal Drafts (1) NPDES Permit NCO025071 City of Eden Mebane Bridge WWTP (2) NPDES Permit NCO025151 City of Eden Dry Creek WWTP Rockingham County The Division has reviewed the comments in your staff October 20, 2008 letter. We have the following information to offer after re-evaluation of the North Carolina statues water quality standards, and as requested in your letter. We are addressing both permit draft renewals for the City of Eden WWTPs. Dry Creek NCO025151 It has been the Division policy to include a permit page for an approved expanded capacity since Permittees typically want to keep any approved capacity. We acknowledge this is not the case and support you efforts for centralization of your treatment efforts to the Mebane Bridge facility. However, to be consistent with Division policy we will continue to list the expanded capacity permit page in the renewal permit. When you rescind the Dry Creek NPDES permit all permit pages will be deemed null and void. The 18 months timetable to meet TRC compliance, 28 µg/1, is per the Division standard policy to allow you a one time opportunity to install the necessary equipment to meet the imposed TRC limit. We acknowledge the City of Eden plans are to close this facility and cease discharge prior to the 18 month deadline. If any discharge did occur after the 18 month period you will have to be in compliance with the TRC limit. As often the case, your preliminary investigation indicates additional equipment would be required to meet the TRC compliance limit requiring construction approval and capital investment. The decision on how to move forward is up to you. To be consistent with Division policy the 18 month TRC compliance timetable will be in the applicable permit page. Note, on the expanded permit page TRC compliance is immediate upon expansion. Mebane Bridtse NC_0025071 The evaluation to determine if a pollutant parameter has the possible potential to exceed any applicable water quality standards is part of the normal permit review process and is based on the most recent 48 month data you have submitted through DMRs or PPAs. In the case of mercury the one high data point did occur within this time frame and prompted the addition of the provisional compliance timetable. We acknowledge that the facility should not create mercury but without substantial documented evidence of the err or a full documented disclosure of all source we have to assume there is an unknown source. Page 1 of 2 Telephone (919) 807-6300 One Division of Water Quality, Point Source Branch FAX (919) 807-6495 NorthCarolina 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 ,Naturally 512 N. Salisbury Street, Raleigh, North Carolina 27604 On the Internet at http://h2o.enr.state.nc.us/ An Equal Opportunity/Affirmative Action Employer There is one major correction the Division will make, the provisional mercury compliance limit should not go into effect until 18 months after the permit effective date. During the first 18 months 2/Month monitoring is required. If after the first 12 months of monitoring you feel the data show no reasonable potential to exceed the mercury compliance limit then you can petition the Division in writing to remove the mercury limit and reduce the monitoring frequency back to the pretreatment condition of quarterly without reopening the permit. If no petition is received or the Division evaluation of the first 12 months mercury data does not support the removal of the mercury compliance limit, the mercury compliance limit with weekly monitoring is required beginning after the 18 month provisional timeline. The 2/Month monitorimg is consistent with Division policy for NPDES effluent monitored parameters for your facility. Unfortunately, we can only reduce the mercury monitoring under the terms specified in the provisional limit. Per your written request we provide the following statue quote: The aesthetic problem, odor and taste, is defined under North Carolina Statute 15A NCAC 02B .0216 (3) "Quality standards applicable to Class WS-IV Waters are as follows:" protect water supplies from (e) "Chlorinated phenolic compounds: not greater than 1.0 µg/L to taste and odor problems due to chlorinated phenols shall be allowed. Specific he compounds may be given a different limit if it is demonstrated not to cause taste and odor problems and not to be detrimental to other best usage" After verification of which available data defines chlorinated phenolic compounds the Division re- evaluated the possible potential to exceed the chlorinated phenolic compounds water quality standard and has concluded no potential exist and no limits is required. Monitoring requirements will revert back to pretreatment total phenols requiremre�eatment group. Thve any e enewaler cerns permi bwill be correcteout total d monitoring you should contact the DWQ p accordingly. The Fact Sheet will be revised to read as follows: Phenolic Compounds - Monitoring is part of pretreatment requirement. There is a water quality standard, aesthetic standard dealing with odor and taste, required for chlorinated phenolic compounds because the receiving stream, Dan River, is classified as a WS. Evaluation of available PPA data indicates all chlorinated phenolic compounds are below detection limits so no further action is required. Future permit renewals will include evaluation of the PPA data for chlorinated phenolic compounds. l be issued rther comments and A corrected draft permit for Mbane Bridge NCO025071 estionse concerning this letter pleaselcall Ron Berryratu approval. If you have qu (919) 807-6403 or by email at ron.berry®ncmail.net. Sincerely, Ron Berry Eastern NPDES Program Attachments: Cc: Winston Salem Regional Office/Surface Water Protection Section (copy of City of Eden October 20, 2008 letter) NPDES Unit (original City of Eden October 20, 2008 letter) Central Files (copy of City of Eden October 20, 2008 letter) Page 2 of 2 pppppppp— &t* c f Eden Depavct� a f & wumnentae Sec dm W a.6 &uw&A J wahne t J &wt October 20, 2008 Ron Berry Eastern NPDES Program Division of Water Quality, Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. Berry, 0� 2 2 Subject: Comments for Draft of Renewal Permits NPDES Permit NCO025071 City of Eden Mebane Bridge WWTP NPDES Permit NCO025151 City of Eden Dry Creek WWTP Rockingham County Our staff has received and reviewed both of the draft NPDES permits for our city's wastewater treatment plants. We understand the changes being proposed and the reasoning behind these changes, but we still wish to comment on a few of these changes. Concerning the permit renewal for the Dry Creek WWTP, #NC0025151, there was only one major change noted along with directives to go along with a plant expansion. We will not be pursuing a plant expansion. I'm not sure if this section could be removed, but it will not be needed for the future. We are currently looking at plans for closing Dry Creek permanently and rerouting all flows to the Mebane Bridge Plant. As for the TRC limit, we have reviewed the plant layout and have determined that modifications to the effluent structure would have to be in place before we could effectively chlorinate and dechlorinate. This pushes us further in our desire to close the Dry Creek plant. We are hoping to have plans in place within a year to have all flows diverted before the end of 2009. This should keep us within the 18 month timeline that will be imposed to meet the new TRC limit. Concerning the permit renewal for the Mebane Bridge WWTP, #NC0025071, there were several major changes noted but we only wish to comment on two. We see no problems with the new effluent weekly average maximum limit. We have always seen results less than our current monthly average, so meeting the new limit should not be a problem. We have no problems with the reduction in silver monitoring as well. P. O. Box 70 • Eden, NC 27289-0070 • (336) 627-1009 • Fax (336) 627-9968 We are, though, concerned about the increased monitoring for Mercury as well as the weekly average maximum limit. We have already budgeted for our annual analysis and this increase in testing was not planned for. For as far back as 2001, we have consistently shown < 0.0002 mg/L Mercury in our Effluent. The majority of our Influent data has also been < 0.0002 mg/L with only five data points being above the detection limit. Only one date showed a hit of 0.0011 mg/L in the Effluent while the Influent for that day was 0.0008 mg/L. We feel strongly that this was an erroneous reading either from contamination through sampling or the analysis itself. Nothing could be identified at the time to prove a lab error, but with the Effluent being higher than the Influent, an error would have had to occur. It is not feasible that we would produce Mercury in our operation. We understand the protocol for reasonable potential, but I'm asking that you reconsider the length of time for required conditional monitoring. We ask that it be reduced to 3 — 6 months with the understanding that if another hit occurs, we will continue the bi-monthly sampling for the rest of the permit term. Our other concern is with the newly imposed Phenol limit. We are not aware of any aesthetic problems with the downstream drinking water supply or do we foresee any problems contributed from our plant due to the size of the stream that we discharge into. First, we would like to see a Fact Sheet that shows how this limit was initially established. Next, we ask that you consider a conditional monitoring requirement for a 3 — 6 month period for this parameter with the understanding that if we have any results above the limit, we will continue monitoring bi-monthly. Otherwise, we can revert back to monitoring quarterly for the duration of the permit. We know there have been a few results near or above the new proposed limit, but again, we feel that some amount of lab error could have contributed to these results. In the past year, we have switched private labs due to some continual problems and have worked on improving our sampling techniques from within. Due to the difficulty of treating Phenol once it comes into the plant, we ask that we be given a chance to prove that there is not a problem. These above mentioned concerns are all that we have at this time. Thank you for the opportunity to discuss these issues with your office and present a response for your review. We will soon lose our largest industrial contributor which will surely impact the overall makeup of our stream. It will also have a detrimental financial impact on our facility as well as the community as a whole. Any reconsideration of these matters will be appreciated. Sincerely, Melinda S. Ward Wastewater Superintendent Cc: Brad Corcoran Demos Asbury Ralph Potter RECEIVED N.C. Dept. of ENR OCT 3 0 I Michael F. Easley, Governor State of North Carolina Winston-Salem I William G. Ross, Jr., Secretary Rewonai Office Department of Environment and Natural Resources October 29, 2008 Ms. Shari L. Bryant, Regional Coordinator Habitat Conservation Program Division of Marine Fisheries 1721 Mail Service Center Raleigh, NC 27699-1721 Subject: NPDES Proposed Permit Response Permit Number NCO025151 City of Eden Dry Creek WWTP Rockingham County Dear Ms. Bryant: Coleen H. Sullins, Director Division of Water Quality The Division offers the following information to address the comments in your October 23, 2008 letter for the Dry Creek facility. Your concerns about the impact to the diverse aquatic community in Dan River will be conveyed to the City of Eden. The Dry Creek facility is a domestic treatment facility with a small intermittent limited industrial source that has a monthly average treated effluent discharge less than 300,000 gallons per day. Dry Creek was not required to meet a Total Chlorine Residual (TRC) limit during the last permit cycle unless they expanded. Dry Creek disinfection is tablet chlorination with no dechlorination. However, since March 2004 quarterly effluent acute toxicity test has been conducted using fathead minnows, out of 18 tests only one failure has occurred. There is no power back up. One issue under study is Dan River high Fecal Coliform levels. Per Division policy in this renewal permit for the unexpanded discharge, a 18 month compliance table will be as imposed to allow the City of Eden to make the necessary changes to comply with the required 28 µg1l TRC acute limit. The expanded discharge has an imposed TRC limit. The City of Eden plans are to permanently shutdown the Dry Creek facility prior to reaching the 18 month compliance deadline. Conseqnently, the City of Eden dose not want to make any capital investments or improvements. Likewise, the City of Eden has stated they have no intentions of utilizing the expansion permit. The Division will issue the renewal permit with the compliance timeline and will advise the City of Eden that in future application alternative disinfection methods should be considered. We will emphasis that any discharge beyond the 18 month time limit will be subject to the TRC compliance limit and that the permit should be rescinded once the facility is shutdown. If you have any questions, please contact Ron Berry at telephone number (919) 807-6403. Sincerely i" &"'�/ Ron Berry cc: Central Files (w/ copy October 23, 2008 letter) NPDES Permit File [w/ original October 23, 2008 letter) Winston Salem Regional Office, Water Quality Section [w/ copy October 23, 2008 letter) Division of Water Quality, Point Source Branch Telephone (919) 807-6300 are 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 FAX (919) 807-6495 NorthCarolina 512 N. Salisbury Street, Raleigh, North Carolina 27604 On the Internet at http.//h``o.enr.state.nc.usl Naturally An Equal Opportunity/Affirmative Action Employer ® North Carolina Wildlife Resources Commission Gordon Myers, Executive Director MEMORANDUM TO: Ron Berry, NPDES Unit Division of Water Quality FROM: Shari L. Bryant, Piedmont Region Coordinator Habitat Conservation Program DATE: 23 October 2008 SUBJECT: Proposed Permit Renewal for Dry Creek WWTP, City of Eden, Rockingham County, NPDES Permit No. NCO025151 Biologists with the North Carolina Wildlife Resources Commission have reviewed the subject document. Our comments are provided in accordance with provisions of the Clean Water Act of 1977 (as amended), Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d), North Carolina General Statutes (G.S. 113-131 et seq.), and North Carolina Administrative Code 15A NCAC 10I.0102. The City of Eden has applied for renewal of its NPDES permit to discharge treated domestic wastewater into Dan River in the Roanoke River basin. According to the public notice, total residual chlorine (TRC) and color are water quality limited. Dan River supports a diverse aquatic community and there are records for the federal and state endangered Roanoke logperch (Percina rex), the federal species of concern and state endangered green floater (Lasmigona subvirdis), the state threatened bigeye jumprock (Scartomyzon ariommus), and the state significantly rare Roanoke hogsucker (Hypentelium roanokense) in Dan River. We offer the following recommendations to reduce impacts to aquatic resources, particularly to the Roanoke logperch. If the facility uses chlorine disinfection, chlorine systems should be replaced by ultraviolet light or ozone systems. Chlorine is acutely toxic to aquatic organisms and can form secondary compounds that are detrimental to aquatic life. 2. If not already in place, a stand-by power system should be installed. Thank you for the opportunity to comment on this permit renewal. If we can be of further assistance, please contact our office at (336) 449-7625. ec: Rob Nichols, WRC Tom Augspurger, USFWS Mailing Address: Division of Inland Fisheries • 1721 Mail Service Center • Raleigh, NC 27699-1721 Telephone: (919) 707-0220 • Fax: (919) 707-0028