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NC0077135_Regional Office Historical File Pre 2016
RECEIVED N.C.Dept. of ENR JUL 10 2013 Winston-Salem Fred Curl hQoic nal Office 1261 Smith Mountain Road July 9, 2013 Attention: Corey Basin_qe DWQ 585 Waughtown St Winston Salem, NC 27107 Dear Mr. Basinge: Penhook, VA 24137-2604 434-927-5090 (home) 941-380-3032 (mobile) As owner of the station located at above address in Reidsville, I have leased the building to Mr. Howard Tate to operate an internet caf6. There are two bathrooms in the building and I have given Mr. Tate permission to operate the caf6 in my building. Sincerel , Fred Curl Pat McCrory Governor ,&� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Charles Wakild, P. E. John E. Skvarla, III Director Secretary 11 March 2013 Mr. Fred D. Curl, Owner Curl Modular Homes 707 North English Street Greensboro, NC 27405 Subject: Compliance Evaluation Inspection NPDES Permit NCO077135 Hidden Valley Wastewater Treatment Plant Rockingham County Dear Mr. Curl: Ms. Aana Taylor -Smith of the Winston-Salem Regional Office of the North Carolina Division of Water Quality (DWQ or the Division) conducted a compliance evaluation inspection of the Hidden Valley Wastewater Treatment Plant (WWTP) on 11 March 2013. The assistance and cooperation of Mr. Paul Smith, Operator in Responsible Charge (ORC), were greatly appreciated. Inspection findings are summarized below and an inspection report is attached for your records. The facility is located at the south end of Lori Road, on the northwest corner of US Highway 29 and Narrow Gauge Road (State Road 2252) in Reidsville, Rockingham County, North Carolina. The treated wastewater is discharged from the WWTP to an unnamed tributary to Lick Fork Creek, which is currently classified as Class C waters in the Roanoke River Basin. Site Review The facility was clean and well -secured. The treatment system was inspected and found to be operational. No discrepancies from the permit were noted. The outfall was also inspected and discharge was clear and free of solids and foam. Access to the discharge point was well -maintained. The facility uses ultraviolet (UV) light for disinfection. The UV system was operational at the time of inspection and replacement bulbs and parts were available in case of malfunction. During previous inspections, the UV system was inoperable and no spare parts were available. The improvement of the UV system and spare parts inventory is appreciated. Documentation Review Ms. Taylor -Smith evaluated laboratory data during the inspection. Comparison of lab reports and field monitoring data with discharge monitoring reports (DMRs) showed no concerns or errors. Chain of custody records were available and complete. Pace Analytical Laboratories performs non -field tests and North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 NofthCarolina Internet: www.ncwaterquality.org 'J� ahapay An Equal Opportunity 1 Affirmative Action Employer �/ " Fred D. Curl 03/11/2013 Page 2 of 2 Mr. Smith performs all other field tests. The visitation and operation/maintenance logs were reviewed and found to be complete and current. We appreciate your efforts to effectively operate and maintain this treatment system. No additional response to this letter is required. If you have questions regarding the inspection or this letter, please do not hesitate to contact Ms. Taylor -Smith or me at (336) 771-5000. Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality Attachments: Inspection Checklist CC: Central Files w/attachment WSRO — SWP w/attachment Mr. Paul Smith, Operator in Responsible Charge (ORC) w/attachment Edem Res' Estate WaskewatelsTrestniert+faf4 235 Richardson Road Reidsville, NC 27320 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Watpr Complannrp Inspartunn Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N I 2 1 5 31 NCO077135 111 121 13/03/11 117 181 C I 191 S I 20 LJ 1U1 U Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ------------Reserved--- 67 I 169 70 LI 71 U 72 LI 73 LU 74 751 I I I I I I 180 �— Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Hidden Valley WWTP 09:10 AM 13/03/11 12/05/01 Exit Time/Date Permit Expiration Date US Hwy 29 Business Reidsville NC 27320 10:00 AM 13/03/11 17/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Paul Matthew Smith/ORC/336-932-9347/ Name, Address of Responsible OfficiaUTitle/Phone and Fax Number Contacted Fred D Curl,707 N English St Greensboro NC 27405/Owner/919-379-9155/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Find in/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Aana Taylor -Smith WSRO WQ//336-771-5000/ 03/ii Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO077135 I11 12I 13/03/11 I17 18 _' Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Please see attached letter. Page # 2 '0077135 /11/2013 Permit Owner - Facility: Hidden Valley WWTP Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: ORC visitation log included with each DMR. Back-up ORC is John Freeman, Grade II. Bar Screens Type of bar screen Page # 3 Permit: NCO077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 03/11/2013 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE a.Manual ■ b.Mechanical ❑ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ 0 ❑ ❑ Comment: Screening disposal by Carolina Septic. Equalization Basins Yes No NA NE Is the basin aerated? ■ ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? ■ ❑ ❑ ❑ Is the basin free of excessive grease? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? ■ ❑ ❑ ❑ Are audible and visual alarms operable? ■ ❑ ❑ ❑ # Is basin size/volume adequate? ■ ❑ ❑ ❑ Comment: Extra pumps available on -site. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ ■ ❑ Are the diffusers operational? ■ ❑ ❑ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ ■ Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Page # 4 '0077135 A 1/2013 Owner - Facility: Hidden Valley WWTP Inspection Type: Compliance Evaluation Primary Clarifier Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Comment: Sludge removed by Carolina Septic about once per year. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Flow is measured using V-notch weir. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: In the past, backup has been chlorination when UV system down. UV system is a Trojan 3000. Yes No NA NE ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ■❑❑❑ ❑ ❑ ■ ❑ Page # 5 Permit: NCO077135 Owner - Facility: Hidden Valley WWfP Inspection Date: 03/11/2013 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ ■ ❑ Comment: Contract lab used is Pace Analytical. Standby Power Yes No NA NE Is automatically activated standby power available? ❑ ■ ❑ ❑ Is the generator tested by interrupting primary power source? ❑ ❑ ■ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested & operational during the inspection? ■ ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ■ ❑ Is the generator fuel level monitored? ■ ❑ ❑ ❑ Comment: Generator is manually activated. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? 11110 ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Page # 6 NC0077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 03/11/2013 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type representative)? 0000 Comment: Page # 7 ppppppp- COMPLIANCE EVALUATION INSPECTION Facility: N1DDG2N V: map NPDES: NC00`113S Permit Effective Dates: 5 / 1 / 2012 to '-1 / 30 1 'Zo 1--1 Inspection Date: 3Ii i ./ Zca t3 Inspection Time: Gq S0 /pm PERMIT Complete copy of current NPDES permit SELF -MONITORING PROGRAM —ZDMRs (Dates: OcA- wkt to nck 1W%2 ) APr. — S-1--p- 20%2 LABORATORY i./ Lab Data (per DMR dates) Laboratories used for analysis ( n!z -�u, Chain of Custody forms (per DMR dates) A,, i,\/-\ �t> Influent and/or effluent samplers Field Parameter certification # FLOW MEASUREMENT Flow meter calibration records Flow charts SLUDGE HANDLING DISPOSAL Sludge / Residuals hauling records OPERATION & MAINTENANCE V ORC current certification Back Up certification JQ�nn -Fy-j%42on4 c►ymA4p, 2 _ Process control data (includes field parameters tested and equipment calibrations) _ Generator Inspection / under load checks RECORDS & REPORTS Wastewater Annual Report (fiscal or calendar year — if applicable) Daily Operator's log / ORC visitation log Maintenance log FACILITY SITE REVIEW Plant visual inspection of treatment units EFFLUENT/RECEIVING WATERS Stream accessible for inspection (at effluent discharge pipe) Permit: NCO077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley WWTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? /M Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n®n Is the facility as described in the permit? AM n n El # Are there any special conditions for the permit? ) n n Is access to the plant site restricted to the general public? AM n ❑ n Is the inspector granted access to all areas for inspection? vil n n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? v` n 00 Is all required information readiiy available, complete and current? n n n Are all records maintained for 3 years (lab. reg. required 5 years)? 14 n (3n Are analytical results consistent with data reported on DMRs? 40 0 ❑ Is the chain -of -custody complete? t* n 00 Dates, times and location of sampling P Name of individual performing the sampling Results of analysis and calibration Dates of analysis 1� Name of person performing analyses LAII Transported COCs Are DMRs complete: do they include all permit parameters? va/ n 0 Q Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ 0n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n ❑@)n Is the ORC visitation log available and current? Vdo0 C3 Is the ORC certified at grade equal to or higher than the facility classification? tid,13 Q C1 Is the backup operator certified at one grade less or greater than the facility classification? uin n Q Is a copy of the current NPDES permit available on site? Nn n n Page # 3 Permit: NC0077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley VWVTP Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ■ ❑@❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ` 6 ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? W4 ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ 011_�❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ❑ ❑ CQ Is flow meter calibrated annually? ❑ ❑* Is the flow meter operational? V4 ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Flow is measured using a V-notch weir.,/ Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical ❑ Are the bars adequately screening debris? iA ❑ ❑ ❑ Is the screen free of excessive debris? L4 0110 Is disposal of screening in compliance? y�y�J 5� C� L4 ❑ ❑ ❑ Is the unit in good condition? " ' L LA ❑ ❑ ❑ Comment: Equalization Basins Yes No NA NE Is the basin aerated? c ❑ M ❑ Is the basin free of bypass lines or structures to the natural environment? All ❑ ❑ ❑ Is the basin free of excessive grease? j/M ❑ ❑ ❑ Are all pumps present? �,d ❑ ❑ ❑ Are all pumps operable? ❑ ❑ ❑ Are float controls operable? ❑ ❑ ❑ Are audible and visual alarms operable? ! y ❑ ■ ❑ `� Page # 4 rp Permit: NC0077135 Inspection Date: 01/24/2011 Equalization Basins # Is basin size/volume adequate? Comment: Secondary Clarifier Is the clarifier free of black and odorous wastewater? Owner - Facility: Hidden Valley WWfP Inspection Type: Compliance Evaluation Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Comment: Primary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the sludge blanket level acceptable? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Yes No NA NE nnnn I.`nnn v�❑❑❑ LAM nnn nnnn 40DC3 nnnn I'd nnn nnnn any n ❑ L(nnn ■❑❑ &❑❑■ Page # 5 Permit: NC0077135 Owner - Facility: Hidden Valley VWVrP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Disinfection - UV Yes No NA NE Is UV intensity adequate? �❑ ❑ ■ Is transmittance at or above designed level? D (ZP ❑ ■ Is there a backup system on site? 0, ' ❑ ■ ❑ ❑ Is effluent dear and free of solids? ✓• ❑ ❑ ❑ Comment: UV system is temporarily inoperable due to the bulb housing being broken. The housing froze during a winter storm and cracked. A replacement has been ordered. Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? ■ ❑ ❑ ❑ Are the tablets the proper size and type? ■ ❑ ❑ ❑ Number of tubes in use? Is the level of chlorine residual acceptable? ❑ ❑ ❑ ■ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? ❑ ❑ ❑ ■ Comment: System Ijeing used short term as more UV bulbs are on order. Upstream / Downstream Sampling Yes No NA NE L.,/the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: -Se-chlorination Yes No NA NE Type of system ? Tablet Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ Q ■ Is storage appropriate for cylinders? ❑ ❑ ■ ❑ # Is de -chlorination substance stored away from chlorine containers? ■ ❑ ❑ ❑ Comment: Are the tablets the proper size and type? ❑ ❑ ❑ ■ Are tablet de -chlorinators operational? ❑ ❑ ■ ❑ Number of tubes in use? `Comment: De -chlorination is only used during times when the UV system is not Lipperating. Standby Power Yes No NA NE Is automatically activated standby power available? P■ ❑ ❑ Is the generator tested by interrupting primary power source? ❑ ❑ ■ ❑ Page # 6 Permit: NC0077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley W/VTP Inspection Type: Compliance Evaluation Standby Power Yes No NA NE Is the generator tested under load? A 0 0 Was generator tested & operational during the inspection? All 'n n n Do the generator(s) have adequate capacity to operate the entire wastewater site? 0-1b n n Is there an emergency agreement with a fuel vendor for extended run on back-up power? n n ■ n Is the generator fuel level monitored? / n n ■ n Comment: Generator is manually activated. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ' *o n n Are surface aerators and mixers operational? n o ■ o ,A n n n Are the diffusers operational? (n n n Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? v9 n n n Is the DO level acceptable? fl n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/I) n n n ■ Comment: Laboratory YesNo NA NE Are field parameters performed by certified personnel or laboratory? n n n / �■i Are all other parameters(excluding field parameters) performed by a certified lab? 0 ✓■ C1 # Is the facility using a contract lab? n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n dr—,,�■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? 00011 Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n ■ n Is sample collected below all treatment units? �i n n n Is proper volume collected? ►.i■ - n n Is the tubing clean? n n ■, n Page # 7 Permit: NC0077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley WWTP Inspection Type: Compliance Evaluation Effluent Sampling # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ❑ 0CM Ninnn Page # 8 ppprr' NCDENR North Carolina Department of Environment and Natural Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director 27 January 2011 Mr. Fred D. Curl, Owner Curl Modular Homes 707 North English Street Greensboro, NC 27405 Subject: Compliance Evaluation Inspection NPDES Permit NCO077135 Hidden Valley Wastewater Treatment Plant Rockingham County Dear Mr. Curl: Resources Dee Freeman Secretary Mr. Mike Thomas of the Winston-Salem Regional Office of the North Carolina Division of Water Quality conducted a compliance evaluation inspection of the Hidden Valley Wastewater Treatment Plant (WWTP) on 21 January 2011. The assistance and cooperation of Mr. Paul Smith was greatly appreciated. Inspection findings are summarized below. The WWTP is located at the south end of Lori Road, on the northwest corner of US Highway 29 and Narrow Gauge Road, In Reidsville, Rockingham County, North Carolina. The plant discharges wastewater into an unnamed tributary to Lick Fork Creek, which is currently classified as class C, Trout waters in the Roanoke River basin. Site Review The facility was clean and well secured. The treatment system was inspected and found to be operational. No discrepancies from the permit were noted. The outfall was also inspected and there was no discharge at the time of inspection. The discharge point appeared free of pollutant indicators and was in very good condition. Access to the discharge point was well maintained. The facility utilizes an ultraviolet (UV) light system for disinfection. At the time of the inspection the UV system was not operational. Mr. Smith explained that this was due to the outer glass tubing freezing and breaking. You should consider keeping a spare housing on hand along with the bulbs and other replacement parts currently available to ensure the continued functionality of the UV system. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer One NorthCarolina Naturally Documentation Review Mr. Thomas evaluated laboratory data during the inspection. Comparison of available lab reports and field monitoring data with discharge monitoring reports (DMR) showed no concerns or errors. Chain of custody records were available and complete. The visitation and operation/maintenance logs were reviewed and found to be complete and current. We appreciate your efforts to effectively operate and maintain this treatment system. No additional response to this letter is required. If you have questions regarding the inspection or this letter, please do not hesitate to contact Mr. Thomas or me at (336) 771-5000. Sincerely, W. Corey Basinger Interim Regional Supervisor Surface Water Protection Winston-Salem Region Attachments: 1. BIMS Inspection Report Cc: WSRO — SWP w/ atch Central Files w/ atch NPDES West Unit Pr- PFFF, United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCO077135 111 121 11/01/24 117 181 CI 19I SI 20III Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII_I Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA--------Reserved--- — 67I 169 70 IJ 711 I 721 NJ 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 11/01/24 07/06/01 Hidden Valley WWTP Exit Time/Date Permit Expiration Date US Hwy 29 Business Reidsville NC 27320 11:00 AM 11/01/24 12/04/30 Name(s) of Onsite Representative(s)lTitles(s)/Phone and Fax Number(s) Other Facility Data Paul Matthew Smith/ORC/336-932-9347/ Name, Address of Responsible Official/Title/Phone and Fax Number Contactdd Fred D Curl,707 N English St Greensboro NC 27405/Owner/919-379-9155/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Michael S Thomas WSRO WQ/// Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date 4N Z-vc EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO077135 I11 12I 11/01/24 117 18ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 Permit: NCO077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley WWrP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ O 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ o o Is access to the plant site restricted to the general public? ■ n n Cl Is the inspector granted access to all areas for inspection? ■ n n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ Cl ri ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ Cl n n Are analytical results consistent with data reported on DMRs? ■ n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ n Has the facility submitted its annual compliance report to users and DWQ? ■ Cl Cl n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Page # 3 Permit: NC0077135 Owner - Facility: Hidden Valley WVVrP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ o Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? n n ■ n Is flow meter calibrated annually? n o ■ n Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? Cl n ■ n Comment: Flow is measured using a V-notch weir. Bar Screens Yes No NA NE Type of bar screen a. Manual ■ b.Mechanical n Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ Cl n n Is disposal of screening in compliance? ■ n n n Is the unit in good condition? ■ n n n Comment: Equalization Basins Yes No NA NE Is the basin aerated? n n ■ n Is the basin free of bypass lines or structures to the natural environment? ■ n n n Is the basin free of excessive grease? ■ n n n Are all pumps present? ■ n n n Are all pumps operable? ■ n Cl n Are float controls operable? ■ n n n Are audible and visual alarms operable? n n ■ n Page # 4 Permit: NC0077135 Owner - Facility: Hidden Valley VWVTP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE # Is basin size/volume adequate? ■ n n n Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ Cl n ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n ❑ ❑ Are weirs level? ■ ❑ n n Is the site free of weir blockage? ■ n ❑ ❑ Is the site free of evidence of short-circuiting? ■ n n ❑ Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ ❑ Cl n Is the drive unit operational? ■ n n n Is the return rate acceptable (low turbulence)? ■ n n n Is the overflow clear of excessive solids/pin floc? ■ n n n Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ■ n ❑ ❑ Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ❑ ❑ n n Is the site free of excessive buildup of solids in center well of circular clarifier? n n n n Are weirs level? n ❑ n n Is the site free of weir blockage? o n n n Is the site free of evidence of short-circuiting? In In n n Is scum removal adequate? n In In n Is the site free of excessive floating sludge? n n ❑ n Is the drive unit operational? n In n In Is the sludge blanket level acceptable? n n n n Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) n n n n Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? In ■ n n Are UV bulbs clean? n n n ■ Page # 5 Permit: NC0077135 Inspection Date: 01/24/2011 Disinfection - UV Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Owner - Facility: Hidden Valley VwVrP Inspection Type: Compliance Evaluation Comment: UV system is temporarily inoperable due to the bulb housing being broken. The housing froze during a winter storm and cracked. A replacement has been ordered. Disinfection -Tablet Yes No NA NE Are tablet chlorinators operational? ■ n n n Are the tablets the proper size and type? ■ n Cl n Number of tubes in use? Is the level of chlorine residual acceptable? n n n ■ Is the contact chamber free of growth, or sludge buildup? ■ ❑ ❑ ❑ nnn Is there chlorine residual prior to de -chlorination? — — — ■ Comment: System being used short term as more UV bulbs are on order. Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ n ❑ n Comment: De -chlorination Yes No NA NE Type of system ? Tablet Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ n n ■ Is storage appropriate for cylinders? n n ■ n # Is de -chlorination substance stored away from chlorine containers? ■ n n ❑ Comment: Are the tablets the proper size and type? ❑ ❑ ❑ ■ Are tablet de -chlorinators operational? Cl ❑ ■ ❑ Number of tubes in use? Comment: De -chlorination is only used during times when the UV system is not operating. Standby Power Yes No NA NE Is automatically activated standby power available? n ■ n n Is the generator tested by interrupting primary power source? n ❑ ■ Cl Page # 6 Permit: NCO077135 Inspection Date: 01/24/2011 Standby Power Is the generator tested under load? Was generator tested & operational during the inspection? Owner - Facility: Hidden Valley VV VfP Inspection Type: Compliance Evaluation Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Generator is manually activated. Yes No NA NE ■000 ■nnn ■nnn nn■0 nn■n Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ n n n Are surface aerators and mixers operational? n n ■ n Are the diffusers operational? ■ n n n Is the foam the proper color for the treatment process? ■ ❑ ❑ n Does the foam cover less than 25% of the basin's surface? ■ n n n Is the DO level acceptable? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) n n n ■ Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ n # Is the facility using a contract lab? ■ n ❑ n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n n ■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n ■ n Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ n Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ n n n Is the tubing clean? n o ■ o Page # 7 Permit: NC0077135 Inspection Date: 01/24/2011 Effluent Sampling Owner -Facility: Hidden Valley WWTP Inspection Type: Compliance Evaluation # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: V. ki- MA WC ■nnn Page # 8 Permit: NC0077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE Are all pumps present? O 0 n Are all pumps operable? n n n Are float controls operable? n n n n Are audible and visual alarms operable? n n n n # Is basin size/volume adequate? n n n In Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? n n n Is the site free of excessive buildup of solids in center well of circular clarifier? n n In Are weirs level? , n n In Is the site free of weir blockage? V-n n n Is the site free of evidence of short-circuiting? l In n n Is scum removal adequate? .i n In In Is the site free of excessive floating sludge? i In o n Is the drive unit operational? �l In In n Is the return rate acceptable (low turbulence)? �n ❑ n Is the overflow clear of excessive solids/pin floc? n n n Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) �(n n n Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? V n n n Is the site free of excessive buildup of solids in center well of circular clarifier? IX ❑ n ❑ Are weirs level? n n n Is the site free of weir blockage? % n n n Is the site free of evidence of short-circuiting? n n n Is scum removal adequate? n n n Is the site free of excessive floating sludge?f n n In Is the drive unit operational? X In n n Is the sludge blanket level acceptable? n o o X Page # 5 Permit: NC0077135 Inspection Date: 01/24/2011 Owner - Facility: Hidden Valley VWVfP Inspection Type: Compliance Evaluation Primary Clarifier Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: Disinfection -Tablet 1, J t , L nlXnn nl�in)i nnnX n n n-dk nknn Kn n n Are tablet chlorinators operational? l "n n n - ,�Y�� �, n n n Are the tablets the proper size and type? ' Number of tubes in use? -� .y r` 1-7 1 Is the level of chlorine residual acceptable? n n n Is the contact chamber free of growth, or sludge buildup? 11kn n n Is there chlorine residual prior to de -chlorination? In n n Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? n n n n Comment: r)P-rhlnrinatinn Yes No NA NE Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? u� Comment: Are the tablets the proper size and type? ` Are tablet de -chlorinators operational? Number of tubes in use? n n V n `nnn nnn nnn Page # 6 Permit: NCO077135 Owner - Facility: Hidden Valley VW TP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Compliance Schedules Yes No NA NE Is there a compliance schedule for this facility? O C1 ❑ 11 Is the facility compliant with the permit and conditions for the review period? n n ❑ n Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? W n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n ? n Judge, and other that are applicable? Comment: f L� Permit Yes No NA NE u (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n X n Is the facility as described in the permit? fl n n n # Are there any special conditions for the permit? n n n Is access to the plant site restricted to the general public? }sic n n n Is the inspector granted access to all areas for inspection? n n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? I' n n n Is all required information readily available, complete and current? n In n Are all records maintained for 3 years (lab. reg. required 5 years)? n n n Are analytical results consistent with data reported on DMRs? )p ,n n n Is the chain -of -custody complete? ri' n n n Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? n n n Has the facility submitted its annual compliance report to users and DWQ? n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n K n Page # 3 Permit: NCO077135 Owner - Facility: Hidden Valley VWVTP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the ORC visitation log available and current? n n n Is the ORC certified at grade equal to or higher than the facility classification? n n n ? Is the backup operator certified at one grade less or greater than the facility classification? F,-i n n n Is a copy of the current NPDES permit available on site?'1' n n n Facility has copy of previous year's Annual Report on file for review? 0,,n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained?�1� n n In Are the receiving water free of foam other than trace amounts and other debris?\ n n n If effluent (diffuser pipes are required) are they operating properly?\ n n n Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? A n n n a i Is flow meter calibrated annually? w - ;`�� ti v" ` n n n n Is the flow meter operational? T ,Q ❑ n (If units are separated) Does the chart recorder match the flow meter? o o y n Comment: Yas Nn NO NF Type of bar screen a. Manual b.Mechanical n n n n Are the bars adequately screening debris? Is the screen free of excessive debris? i o n n n n n Is disposal of screening in compliance?( Is the unit in condition? n n n good Comment: Equalization Basins Yes No NA NE n n n Is the basin aerated? „ Is the basin free of bypass lines or structures to the natural environment? n n o Is the basin free of excessive grease? ?--n n n Page # 4 United States Environmental Protection Agency Form Approved. Washington, D.C. 20460 EPA OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 N00077135 111 121 11/01/24 117 18I CI 191 SI 20I II Remarks 21111111111111111111111111111111111111Jill 1111II6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------Reserved----------- ---- 67 I 169 701 I 711 I 721 NJ 73I I 174 751 I I I I I I 180 W Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 11/01/24 07/06/01 Hidden Valley WWTP Exit Time/Date Permit Expiration Date US Hwy 29 Business Reidsville NC 27320 11:00 AM 11/01/24 12/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Paul Matthew Smith/ORC/336-932-9347/ Name, Address of Responsible OfficiallTitle/Phone and Fax Number Contacted Fred D Cur1,707 N English St Greensboro NC 27405/Owner/919-379-9155/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Compliance Schedules Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Michael S Thomas WSRO WQ/// Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO077135 I11 12I 11/01/24 1 17 18ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 Permit: NCO077135 Owner - Facility: Hidden Valley VWVfP Inspection Date: 01/24/2011 Inspection Type: Compliance Evaluation De -chlorination Yes No NA NE Comment: Standby Power Yes No NA NE Is automatically activated standby power available? n )( n n Is the generator tested by interrupting primary power source? n n 1A n Is the generator tested under load? n In 4 n Was generator tested & operational during the inspection? ❑ 'A n n Do the generator(s) have adequate capacity to operate the entire wastewater site? n n � n Is there an emergency agreement with a fuel vendor for extended run on back-up power? n n Tg ❑ Is the generator fuel level monitored? In In '�,,n Comment: Aeration Basins Yes No NA NE Mode of operation 011 Type of aeration system Is the basin free of dead spots? n n n Are surface aerators and mixers operational? n n V n Are the diffusers operational? fit' n n n Is the foam the proper color for the treatment process? l In n n Does the foam cover less than 25% of the basin's surface? % n n n Is the DO level acceptable? n n n 0, Is the DO level acceptable?(1.0 to 3.0 mg/1) n n n f�(, Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? I n n n Are all other parameters(excluding field parameters) performed by a certified lab? n n n # Is the facility using a contract lab? VI n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? 00 n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? o o 'fin Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? o n T+&D Comment: Page # 7 Beverly Eaves Perdue Governor 5169 Mr. Paul Smith Smith Industries 235 Richardson Road Reidsville, NC 27320- NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director January 7, 2010 RECEIVED N.0 Dea , of ENR JAN 1 12010 /.'.lawn -Salem Re,);onal Ofnce SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification Renewal FIELD PARAMETERS ONLY Dear Mr. Smith: Dee Freeman Secretary The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143- 215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Certification Branch Manager Laboratory Section Enclosure cc: Ramon L. Cook Dana Satterwhite Winston-Salem Regional Office DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 One Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 NorthCarolina Phone: 919-733-39081 FAX: 919-733-6241 Internet: www.dwglab.org aturall An Equal Opportunity l Affirmative Action Employer Customer Service:1-877-623-6748 www.ncwaterquality.org STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: 2010 SMITH INDUSTRIES Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to D WQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2010 Certificate No 5169 V Pat Donnelly 401, Lab Name: Smith Industries Address: 235 Richardson Road Reidsville, NC 27320- Attachment I North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Certificate Number: 5169 Effective Date: 01 /01 /2010 Expiration Date: 12/31/2010 Date of Last Amendment: The above named laboratory, having duly met the requirements of 15A NCAC 2H.0800, is hereby certified for the measurement of the parameters listed below. L CERTIFIED PARAMETERS INORGANICS RESIDUAL CHLORINE Std Method 4500 CI G DISSOLVED OXYGEN Std Method 4500 O G pH Std Method 4500 H B TEMPERATURE Std Method 2550B This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. RECEIVED N.C.Dept. of ENR NOV 21 200 NCDENR Winston-Salem North Carolina Department of Environment and Natural Resources Regional Office Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary November 15, 2011 CERTIFIED MAIL ITEM 7009 1680 0002 2464 8719 - RETURN RECEIPT REQUESTED Mr. Fred D. Curl Curl Modular Homes 707 N English St Greensboro, NC 27405 Subject: Notice of Violation Failure to Submit Renewal Application NPDES Permit NCO077135 Hidden Valley WWTP Rockingham County Dear Permittee: The subject permit's expiration date is April 30, 2012. Federal [40 CFR 122] and state (15A NCAC 2H.0105 (e)) regulations require that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. To satisfy this requirement, your renewal package should have been sent to the Division postmarked no later than November 2, 2011. As of this date, the Division has not received your renewal application. This is a violation of Part II. B. 10. of your permit, which states "Any permittee that has not requested renewal at least 180 days prior to expiration... will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq.". To prevent an assessment of civil penalties you must submit a completed permit application (see enclosed forms) no later than November 29, 2011. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If all wastewater discharge from your facility has ceased and you wish to rescind this permit [or if you have any questions] please contact Charles H. Weaver of my staff. His telephone number, fax number and e-mail address are listed at the bottom of this page. Sincerely, ORIGINAL SIGNED BY Charles H. Weaver Jr. Coleen H. Sullins cc: Central Files Winston-Salem Regional Office, Surface Water Protection NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarohna Phone: 919 807-6391 / FAX 919 807-6495 / charles.weaver@ncdenr.gov Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper NPDES Permit NCO077135 Hidden Valley WWTP Rockingham County The following items are REQUIRED for all renewal packages: o A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. o The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. o If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, submit written documentation showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). o A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following item must be submitted by Industrial or Municipal facilities discharging industrial process wastewater: o Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. If the PPA cannot be completed by the time you complete your application package, submit the application package without the PPA. Submit the PPA as soon as possible after you receive the completed analyses. The above requirement does NOT apply to non -industrial facilities. Send the completed renewal package to: -� .Mrs. D1nst,Sprinkle NC DENRI RW.Q-✓ Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Smith Industries 235 Richardson Road Reidsville, NC 27320 Phone: 336-932-9347 Email: smithindustrie@bellsouth.net March 5, 2009 Subject: Compliance Evaluation Inspection NPDES permit NC0077135 Hidden Valley Wastewater Dear Mr. Tedder, This letter is in response to the compliance evaluation inspection conducted on January 12, 2009. Items that needed corrective action: 3. The grass will be cut and kept to a minimum. The corrosion will be inspected to determine the best way to treat. 4. We are currently seeking to replace the UV light. The system that is used is no longer manufactured and we are aggressively trying to find a replacement bulb for the system. Until we find replacement bulbs we will continue to use chlorine and dechlor for disinfection to comply with the effluent parameters. 5. A replacement blower has been purchased and is on site at the wastewater plant. 6. We will have someone to inspect the generator and replace the propane tank that was stolen. 7. A log book has been started to document the operation and maintenance of the facility as of February 1 st. 9. During the next permit renewal cycle we will change the permit application to include the UV system and the clarifier designation. 10. The 2008 Annual Compliance Report has been completed and submitted to the Division of Water Quality. 11. A new designation form for ORC and backup ORC will be completed and mailed to the Division of Water Quality to include the current ORC Paul Smith and a designated Backup ORC. I will complete a form for the ORC and find a person to fill the backup ORC position in a timely manner as to comply with the requirements of the permit. If you have any questions or need additional information please contact me at 336-932- 9347. Thanks. Respectfully, Paul Smith Smith Industries Aja Fr All:= NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director 9 February 2009 Attn: Mr. Fred D. Curl, Owner Curl Modular Homes 707 North English Street Greensboro, NC 27405 SUBJECT: Compliance Evaluation Inspection NPDES Permit P49989334@6:- ,l,1C6)C-'7'7/.3sS Hidden Valley Wastewater Treatment Plant Curl Modular Homes Rockingham County Dear Mr. Curl: Dee Freeman Secretary 1. Mr. Ron Boone of the Winston-Salem Regional Office (WSRO) of the NC Division of Water Quality (DWQ or Division) conducted a compliance evaluation inspection (CEI) of the Hidden Valley wastewater treatment plant (WWTP) on 12 January 2009. The assistance and cooperation during the inspection, of Mr. Paul Smith, Operator in Responsible Charge (ORC), was greatly appreciated. Inspection findings are summarized below and an inspection report is attached for your records. 2. The facility is located at the south end of Lori Road, on the northwest corner of US Highway 29 and Narrow Gauge Road (State Road 2552), in Reidsville, Rockingham County, North Carolina. The treated wastewater is discharged from the WWTP to an unnamed tributary to Lick Fork Creek, which is currently classified as Class C waters in the Roanoke River basin. SITE REVIEW 3. The facility was clean and well secured. The plant itself, as well as the grounds, could use a bit of maintenance. The grass was long and needed to be cut. The plant itself has small areas that are beginning to exhibit some corrosion. This should be stopped before it gets out of control. The treatment system was examined and found to be operational. No discrepancies were noted. The outfall was also visited; there was no discharge at the time of the inspection but the receiving water was free of pollutant indicators and appeared to be in pristine condition. 4. The facility uses ultraviolet (UV) light for disinfection. The UV was inoperable during the inspection and Mr. Smith was using chlorine and dechlorination tablets in its place. You North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-77146301 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org �gtura��� An Equal Opportunity 1 Affirmative Action Employer Mr. Fred D. Curl, Owner Curl Modular Homes Hidden Valley WWTP NPDES Permit NCO077135 Page2 of 3 should keep spare UV bulbs on hand at all times to prevent the need to use chlorine and dechlorination tablets. 5. One of the two blowers was also down during the inspection. Obviously, this unit should also be repaired as soon as possible. This was also noted in the November 2006 inspection. 6. There is a generator on site but according to Mr. Smith it has not been operated for many years. It is unknown whether the generator can operate. It appears to be large enough to be able to fully operate the plant should it lose power. You should strongly consider getting the generator running again. This will help keep the plant compliant in the event of an extended power outage. DOCUMENTATION REVIEW 7. Mr. Smith's operator visitation records were reviewed and found to be complete and current. However, he did not have an operation/maintenance log. Mr. Smith needs to begin keeping an operation/maintenance log in which he annotates all operation and maintenance of the facility. Please note that this is his responsibility as the ORC, however, you are ultimately responsible for all such records. Should the operation of the facility change to another operator at any time in the future, you must retain all operation and maintenance records: 8. Discharge monitoring reports (DMR) were reviewed and compared with laboratory reports. No mistakes or transcription errors were noted. Pace Analytical Laboratories performs non -field tests and Mr. Smith performs all other field lab tests. All lab data, including chains of custody, was complete and current. 9. A complete copy of the permit was available on site. The plant description in the permit needs to be updated during the next permit renewal cycle to include the UV system and change dual clarifiers to only one clarifier. 10. Mr. Smith did not have a copy of an Annual Performance Report (APR) for the WWTP on hand during the inspection and there are none in our files, indicating that none have ever been completed for the facility. If an APR has been completed, please submit a copy of it along with your response to this letter. If not, please prepare one as soon as possible, in accordance with Part Il, Section E, Paragraph 12, of the permit. Copies of these reports must be provided to all system customers, as well as to this office. You must also somehow document the distribution of the APR to system customers. 11. There is currently no backup ORC designated for your WWTP. You must immediately designate at least one backup ORC for the plant as required by Part II, Section C, Paragraph 1, of the permit. To do so, please go to the DWQ Technical Assistance and Certification Unit (TACU) website at: http://h2o.enr.state.nc.us/tacu/index.htm1, to download the Water Pollution Control System ORC Designation Form. Print the form and fill it out; don't forget to have the operators sign it in the appropriate boxes. Then send the form to the address specified on the form. prMr. Fred D. Curl, Owner Curl Modular Homes Hidden Valley WWTP NPDES Permit NC0077135 Page3 of 3 12. Please reply to this letter in writing within 30 days of receiving it. Your response must include a corrective action with implementation schedule for each of the deficiencies listed above in paragraphs 3 through 7 and 9 through 11. You are reminded that the Division of Water Quality may assess civil penalties against you, in an amount not to exceed $25,000 per day, per violation, for violations of NC General Statute 143-215.1 and/or the NCO077135 permit. 13. If you have any questions regarding the inspection or this letter, please contact Mr. Boone or me at (336)771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Checklist CC: Central Files w/ atchs NPDES West Unit w/ atchs WSRO/SWP Files w/ atchs Paul Smith 235 Richardson Road Reidsville, NC 27320 United States Environmental Protection Agency Form Approved. EPAWashington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 U 5I 31 N00077135 111 121 09/01/12 117 18I CI 19I SI 20LII J _! Remarks 2,I1111111Jill Jill 1111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ---------------------- 67I 169 701 I 711 I 72I N I 73 W 74 751 I I I I III 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:00 AM 09/01/12 07/06/01 Hidden Valley WWTP Exit Time/Date Permit Expiration Date US Hwy 29 Business Reidsville NC 27320 11:00 AM 09/01/12 12/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Fred D Curl//336-379-9155 / Paul Matthew Smith/ORC/336-932-9347/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Fred D Curl,707 N English St Greensboro NC 27405/Owner/919-379-9155/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Find in/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Ron Boone WSRO WQ//704-663-1699 Ext.2202/ Signature of Managem Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspecdon Type 1 3I NC0077135 I11 121 09/01/12 I17 18U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Refer to attached inspection summary letter. Page # 2 Permit: NCO077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/12/2009 Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ❑ ■ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Permit says dual clarifiers. There is only one clarifier. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ■ ❑ ❑ Is all required information readily available, complete and current? ❑ ■ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ . ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ■ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ■ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ■ ❑ ❑ Comment: Refer to attached inspection summary letter. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Page # 3 Permit: NCO077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/12/2009 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ Cl ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ❑ ■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: Refer to attached inspection summary letter. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept -at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ❑ ■ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ❑ ❑ ❑ ■ Comment: Refer to attached inspection summary letter. Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Refer to attached inspection summary letter. Equalization Basins Yes No NA NE Is the basin aerated? ❑ ■ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? ■ ❑ ❑ ❑ Is the basin free of excessive grease? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? ❑ ❑ ❑ ❑ Are audible and visual alarms operable? ❑ ❑ ❑ ❑ # Is basin size/volume adequate? ❑ ❑ ❑ ❑ Comment: Refer to attached inspection summary letter. 12- Yes No NA NE Type of bar screen a.Manual ■ Page # 4 Permit: NCO077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/12/2009 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE b.Mechanical ❑ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ 13 ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ ■ ❑ Are the diffusers operational? ■ ❑ ❑ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ ■ Comment: Refer to attached inspection summary letter. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ Cl Is the drive unit operational? ■ ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ■ ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ■ ❑ ❑ ❑ Page # 5 Permit: NC0077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/12/2009 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Comment: Refer to attached inspection summary letter. Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: Refer to attached inspection summary letter. Disinfection -Tablet Are tablet chlorinators operational? Are the tablets the proper size and type? Number of tubes in use? Is the level of chlorine residual acceptable? Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Comment: De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Are the tablets the proper size and type? Comment: Refer to attached inspection summary letter. Are tablet de -chlorinators operational? Number of tubes in use? Comment: Refer to attached inspection summary letter. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? ■❑❑❑ ■ ❑ ❑ ❑ Tablet ❑ ❑ ❑ ■ ❑❑■❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Permit: NCO077135 Owner - Facility: Hidden Valley WWTP Inspection Date: 01/12/2009 Inspection Type: Compliance Evaluation Flow Measurement - Effluent Yes No NA NE Is the flow meter operational? ❑ ❑ ■ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Flow is measured via v-notch weir. Refer to attached inspection summary letter. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? 0 ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? 0 ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Refer to attached inspection summary letter. Standby Power Yes No NA NE Is automatically activated standby power available? ❑ 0 ❑ ❑ Is the generator tested by interrupting primary power source? ❑ ❑ M ❑ Is the generator tested under load? ❑ ❑ M ❑ Was generator tested & operational during the inspection? ❑ M ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ❑ ❑ M ❑ Is there an.emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ■ ❑ Is the generator fuel level monitored? ❑ ❑ 0 ❑ Comment: Refer to attached inspection summary letter. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Refer to attached inspection summary letter. Page # 7 ��,L�� � / "`L(�.1� ,g..,Q�(J'�./1 Gam` p ,,.1�r��i.T✓i./1-� ' %��5� _ � Gtl"/`c�l ,1 �� c( � ��� � l Cover Sheet from ��4f0. . �`- /( Staff Member to tv-W�� (t,4,& )Regional Supervisor DMR Re view Record Facility: 4111� Q' 1s Permit/Pipe No.: %%/ 3 S Month/Year tVt4J7- AD V -,I"I - Lrl - a-v 3 Monthly Average Violations Parameter Permit Limit l-1— 3 Date Date Viol DMR Value Weekly/Daily Violations Over Limit &4- Parameter Permit Limit/Type DMR Value % Over Limit Monitoring Frequency Violations Parameter Permit Frequency Values Reported # of Violations y7►�/uccrt � ,� �� /2 N���c- �c�n ,� �o��. Completed by: Regional Water Quality Supervisor Signoff: Date: Date: �°2"� (/ eld 3•ii IV235 Richardson road Reidsville, NG 27320 Phone, 336-932-9347 Fax: 336-348-6811 To: .-Aaprt Boone From: Paul Smith Fax: 336-771-4631 Pages: 4 Phone: 336-771-4600 Date: January 13, 2009 Re: Cr-! ❑ Urgent ❑ For Review ❑ Please Comment ❑ Please Reply © Please Recycle • Comments: If you have any questions or need additional information please lot me know. Paul Smith 336-932-9347 POF Total Residual Chlorine TRC 4500 CL G Standard Methods 18" Edition Facility/Sample Time&Date Time&Date 'TRC Daily Check Comment Location Sampled Analyzed Result Standard ug?L or obtained value 3A y. //-y- ll-y-c)g tj 9n? o /Zo L 11_12-ae, 11�12_a� /v•2�--/,tic/� LADO /j-/2-aZ 1-12-c-e 12- 0-O?> POV pH Calibration 4500 H S Standard Methods 18th Edition Cal Time & Calibration Calibration . Check Date Buffer 4.0 Buffer 10.0 Buffer 7.0 Comments 9 - ll- 1! to q.150 Io,aso 7.Isv S ! :5u U50 Ia �r 9-US c ,OTC) Ja,c Jw}} ��1� j 6U 16y Dissolved Oxygen DO 4500 O G Standard Methods 18th Edition Facility/Sample Time&Date Time&Date Adjusted DO Temperature Location Sampled Analyzed Air Reading Comments Calibration mg/L "v tac�✓t�A��t _ ��" —c� 1��7 "U aF— Ip3q,O �~ �r- �•Q$ Jr�S�S 70 q. 7 q. b 5,6 December 19, 2008 5169 Mr. Paul Smith Smith Industries 235 Richardson Road Reidsville, NC 27320- Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal FIELD PARAMETERS ONLY Dear: Mr. Smith RECEIVED N C. Onot. of ENP JAN 0 6 2009 W;nstomSalem Regional ofmae Colleen H. Sullins, Director Division of Water Quality The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215- .3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 213 .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Certification Branch Manager Laboratory Section Enclosure cc: Ramon L. Cook Dana Satterwhite Winston-Salem Regional Office NNo hCarohna aturally Laboratory Section 1623 Mail Service Center; Raleigh, NC 27699-1623 Phone (919) 733-3908 Location: 4405 Reedy Creek Road; Raleigh, NC 27607 FAX (919) 733-6241 Internet www.dwnlab.org/Customer Service 1-877-623-6748 An Emual Oonortunitv/Affirmative Action Emolover — 50% Recycledl10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions ofN.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: Field Parameter Only n • SMITH INDUSTRIES Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations: By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2009 Certificate No. 5169 Pat Donnelly Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing FIELD PARAMETERS ONLY Lab Name: Smith Industries Certificate Number: 5169 Address: 235 Richardson Road Effective Date: 01/01/2009 Reidsville, NC 27320- Expiration Date: 12/31/2009 Date of Last Amendment: The above named laboratory, having duly met the requirements of 15A NCAC 2H.0800, is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS INORGANICS RESIDUAL CHLORINE Std Method 4500 Cl G 71SSOLVED OXYGEN Sid Method 4500 O G )H Sid Method 4500 H B TEMPERATURE Sid Method 2550B his certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are ubject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. 77/,36 0 // / 2 L )7 INDIVIDUAL NPDES WASTEWATER DISCHARGE PERMIT PRE -INSPECTION CHECKLIST ............. ............. ............ ............ ... ....... .. ............ ............ .......... ............ ...... .... ........... ........... ............ ............. ........... ............. ::,;:: �: I .. ........... ................ ... ........... ............ ............ ............ ............ .......... ............ . I .......... . ......... ........... ............ ........... ... ............ ........ .... ......... ............ ............ ... All information/documentation listed below must be available to the DWQ inspector at the scheduled inspection. ... .................................... ....................................... I. ........................ ............ .. .. ........................... ... ...... ............ ............ ....................... . ... I ...... .................. - ........ ........ .............. ............ ... ......... . ...................... ............ ............... ...... __ .. . . .... ................. .......... .......... ..... . ....... ... ........ ............ 1 Discharga Monitoring Reports Z Dates: Through: 2 Lab Data, field and non -field Dates: Through: 3 Chain of Custody Forms Dates: Through: 4 Copies of current field lab certifications and lab certification / 5 If outside lab is used to conduct non -field parameters, lab's name and certification number. 3o 6 1 Complete copy of the NPDES permit 7 IStatus of SOC or moratorium issuance and "ongoing related issues if applicable) 8 ORC and BORC current certifications 9 Wastewater annual report if applicable) J�jLA 10 Daily Operator's Log/ORC Visitation L 11 Plant operations/maintenance to 12 Process control data, which includes field parameters tested and equipment calibrations 131 Flow meter calibration records 141 Flow Charts 151 Influent and effluent samplers IVIq 16 Generator inspectior and test runh records (may ask to run generator under load) 17 Spill response plan with current emergency contacts 181Sludge/residuals hauling records 19 Visual inspection of plant and treatment unit l elk V 20 Stream must be accessible for insRection at discharge point ox . ................. ....................... ......................... .......... ....... ........... ........... ........ ............... .................... .. ............... .. ............ .... .............. ..... ..... ........... .. ............. Call with Questions: Ron Boone NC Department of Environment and Natural Resources Division of Water Quality Winston-Salem Regional Office (336) 771-5000 Fax: (336) 771-4630 C_ r - 1 3,/ c Regional Field Inspectors Check List for Field Parameters Name of site to be Inspected: Field certification # (if applicable): Date: Inspector: NPDES #: Region: I. Circle the parameter or parameters performed at this site. Residual Chlorine, Settleable Solids, pH, DO, Conductivity, Temperature II. Instrumentation: A. Does the facility have the equipment necessary to analyze field parameters as circled above? 1. A pH meter Yes No 2. A Residual Chlorine meter Yes No 3. DO meter Yes No 4. A Cone for settleable solids Yes No 5. A thermometer or meter that measures temperature. Yes No 6. Conductivity meter Yes No III. Calibration/Analysis: 1. Is the pH meter calibrated with 2 buffers and checked with a third buffer each day of use? Yes No 2. For Total Residual Chlorine, is a check standard analyzed each day of use? Yes No 3. Is the air calibration of the DO meter performed each day of use? Yes No 4. For Settleable Solids, is 1 liter of sample settled for 1 hour? Yes No 5. Is the temperature measuring device calibrated annually against a certified thermometer? Yes No 6. For Conductivity, is a calibration standard analyzed each day of use? Yes No ie that the sample was collected documented? Yes 2. Is the sample site documented? Yes 3. Is the sample collector documented? Yes 4. Is the analysis date and time documented? Yes 5. Did the analyst sign the documentation? Yes 6. Is record of calibration documented? Yes 7. For Settleable Solids, is sample volume and 1 hour time settling time documented? Yes 8. For Temperature, is the annual calibration of the measuring device documented? Yes Comments: No No No No No No No No Please submit a copy of this completed form to the Laboratory Certification Program. DWQ Lab Certification Chemistry Lab Courier# 52-01-01 FIELD INSPECTOR CHECKLIST REV. 04/23/2002 DEEMED COLLECTION SYSTEM INSPECTION CHECKLIST To: Inspection Date: Facility: Fax #: Inspection Time: Please have the following information available for the inspector: 1. Sanitary Sewer Overflows (SSOs) - Number of SSOs in the past 12 months and copies of reports -plus nonreportable - Copies of public notice for all spills over 15,000 gallons - Copies of press release for all SSOs reaching surface water & over 1,000 gallons - Any sites with 2 or more spills and the corrective action plan for site 2. Current Collection System Map with the following information as is available: - Approximate age of sewer lines - Line size - Pipe material - Flow direction - Pump stations & Capacity - Major tap locations of satellite systems - Annual updates - Construction drawings if available - Length of sewers(gravity & force) - Number of service taps 3. Grease Control Program- distribute 2/year or more often if grease problems - Copies of the educational materials that have been distributed and dates 4. High Priority Sewer Lines (suspended, in channel, on eroded bank or under water) - Inspection log (each 6 months) that includes: date, and inspection method 5.Operation & Maintenance Plan with the following information: - Pump station inspection frequency - Preventative maintenance sched. - Schedule to test emergency equip. - Spare parts inventory 6. Spill response Action Plan with the following information: -24-hour contact numbers -Response time -Access to line cleaning equipment -Equipment list -Site sanitation and cleanup -Post spill assessment 7. Pump Station Inspections & Maintenance — suggested tasks: - Removal of interior and exterior debris as needed - Exercising of all valves (quarterly/monthly) - Lubrication of pumps & mechanical equipment as mfg. suggests - Operation of alarms, telemetry, and generator(monthly/weekly) - Pump / power failure contingency plan posted at pump station Have this information available for inspector: Total # Pump Stations: # Pump Stations with Scada: telemetry: generator: # Pump Stations with only audible/visual alarms: # Pump Stations with emergency contact information posted: Log of pump station inspections 8. Right-of-ways and easements maintenance Provide any maintenance logs or maps to show progress 9. General observation of entire system (should be performed on an annual basis) Provide any inspection/maintenance logs or maps to show progress 10. Sewer line cleaning (suggest to perform on 10% of lines per year over 5 yrs old) Provide mtn. logs or maps to show progress and any areas sched. for next year If a root control program -Date started and amount spent currently 11. Copy of Annual report and method of providing report to the customers MONITORING REPORT(MR) VIOLATIONS for: ReportDate: 01/12/09 Page: 1 o Permit: nc0077135 MRs Between: 12008 and 12 2008 Region: % Violation Category: % Program Category: % Facility Name: % Param Name: % County: % Subbasin: ty Violation Action: /o Major Minor: % PERMIT: NCO077135 FACILITY: Curl Modular Homes - Hidden Valley WWTP COUNTY: Rockingham REGION: Winston-Salem Limit Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 10 -2008 001 Effluent Nitrogen, Ammonia Total (as 10/31/08 Weekly mg/I 3 3.6 Monthly Average Exceeded None Monitoring Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 10 -2008 001 Effluent BOD, 5-Day (20 Deg. C) 10/18/08 Weekly mg/I Frequency Violation None 10 -2008 001 Effluent BOD, 5-Day (20 Deg. C) 10/25/08 Weekly mg/I Frequency Violation None 01 -2008 001 Effluent Chlorine, Total Residual 01/05/08 2 X week ug/I Frequency Violation None 01 -2008 001 Effluent Chlorine, Total Residual 01/12/08 2 X week ug/I Frequency Violation None 01 -2008 001 Effluent Chlorine, Total Residual 01/19/08 2 X week ug/I Frequency Violation None 01-2008 001 Effluent Chlorine, Total Residual 01/26/08 2 X week ug/I Frequency Violation None 02 -2008 001 Effluent Chlorine, Total Residual 02/02/08 2 X week ug/I Frequency Violation None 02 -2008 001 Effluent Chlorine, Total Residual 02/09/08 2 X week ug/I Frequency Violation None 02 -2008 001 Effluent Chlorine, Total Residual 02/16/08 2 X week ug/I Frequency Violation None 02 -2008 001 Effluent Chlorine, Total Residual 02/23/08 2 X week ug/I Frequency Violation None 03 -2008 001 Effluent Chlorine, Total Residual 03/01/08 2 X week ug/I Frequency Violation None 04 -2008 001 Effluent Chlorine, Total Residual 04/05/08 2 X week ug/I Frequency Violation None 04 -2008 001 Effluent Chlorine, Total Residual 04/12/08 2 X week ug/I Frequency Violation None 04 -2008 001 Effluent Chlorine, Total Residual 04/19/08 2 X week ug/I Frequency Violation None q MONITORING REPORT(MR) VIOLATIONS for: ReportDate: 01/12/09 Page: 2 of 5 Permit: nc0077135 MRs Between: 1-2008 and 12-2008 Region: % Violation Category: % Program Category: % Facility Name: % Param Name: "/, County: %, Subbasin: % Violation Action: % Major Minor: % PERMIT: NCO077135 FACILITY: Curl Modular Homes - Hidden Valley WWTP COUNTY: Rockingham REGION: Winston-Salem Monitoring Violation MONITORING OUTFALL / REPORT PPI LOCATION 04 -2008 001 Effluent 05 -2008 001 Effluent 05 -2008 001 Effluent 05 -2008 001 Effluent 05 -2008 001 Effluent 05 -2008 001 Effluent 06 -2008 001 Effluent 06 -2008 001 Effluent 06 -2008 001 Effluent 06 -2008 001 Effluent 07 -2008 001 Effluent 07 -2008 001 Effluent 07 -2008 001 Effluent 07 -2008 001 Effluent 08 -2008 001 Effluent 08 -2008 001 Effluent 08 -2008 001 Effluent 08 -2008 001 Effluent PARAMETER Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual Chlorine, Total Residual VIOLATION DATE FREQUENCY 04/26/08 2 X week 05/03/08 2 X week 05/10/08 2 X week 05/17/08 2 X week 05/24/08 2 X week 05/31/08 2 X week 06/07/08 2 X week 06/14/08 2 X week 06/21/08 2 X week 06/28/08 2 X week 07/05/08 2 X week 07/12/08 2 X week 07/19/08 2 X week 07/26/08 2 X week 08/02/08 2 X week 08/09/08 2 X week 08/16/08 2 X week 08/23/08 2 X week UNIT OF MEASURE ug/I ug/I ug/I ug/I ug/l ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I ug/I CALCULATED LIMIT VALUE VIOLATION TYPE Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation Frequency Violation VIOLATION ACTION None None None None None None None None None None None None None None None None None None MONITORING REPORT(MR) VIOLATIONS for: ReportDate: 01/12/09 Page: 3 of 5 Permit: nc0077135 MRs Between: 1-2008 and 12-2008 Region: % Violation Category: % Program Category: Facility Name: % Param Name: % County: % Subbasin: % Violation Action: `% Major Minor: % PERMIT: NCO077135 FACILITY: Curl Modular Homes - Hidden Valley WWTP COUNTY: Rockingham REGION: Winston-Salem Monitoring Violation MONITORING OUTFALL / VIOLATION UNIT OF REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE 08 -2008 001 Effluent Chlorine, Total Residual 08/30/08 2 X week ug/I 09 -2008 001 Effluent Chlorine, Total Residual 09/06/08 2 X week ug/I 09 -2008 001 Effluent Chlorine, Total Residual 09/13/08 2 X week ug/I 09 -2008 001 Effluent Chlorine, Total Residual 09/20/08 2 X week ug/I 09 -2008 001 Effluent Chlorine, Total Residual 09/27/08 2 X week ug/I 10 -2008 001 Effluent Chlorine, Total Residual 10/04/08 2 X week ug/I 10 -2008 001 Effluent Chlorine, Total Residual 10/11/08 2 X week ug/I 10 -2008 001 Effluent Chlorine, Total Residual 10/18/08 2 X week ugh 10 -2008 001 Effluent Chlorine, Total Residual 10/25/08 2 X week ug/I 03 -2008 001 Effluent Coliform, Fecal MF, M-FC 03/08/08 Weekly #/100ml Broth,44.5C 03 -2008 001 Effluent Coliform, Fecal MF, M-FC 03/15/08 Weekly #/100ml Broth,44.5C 03 -2008 001 Effluent Coliform, Fecal MF, M-FC 03/22/08 Weekly #/100ml Broth,44.5C 03 -2008 001 Effluent Coliform, Fecal MF, M-FC 03/29/08 Weekly #/100ml Broth,44.5C 10 -2008 001 Effluent Coliform, Fecal MF, M-FC 10/11/08 Weekly #/100ml Broth,44.5C 10 -2008 001 Effluent Coliform, Fecal MF, M-FC 10/18/08 Weekly #/100ml Broth,44.5C 10 -2008 001 Effluent Coliform, Fecal MF, M-FC 10/25/08 Weekly #/100ml Broth,44.5C CALCULATED LIMIT VALUE VIOLATION TYPE VIOLATION ACTION Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None MONITORING REPORT(MR) VIOLATIONS for: Permit: nc0077135 MRs Between: 1-2008 and 12-2008 Region:% Violation Category: Facility Name: % Param Name: % County: % Subbasin: Major Minor: % ReportDate: 01/12/09 Page: 4 of 5 Program Category: % Violation Action: % PERMIT: NCO077135 FACILITY: Curl Modular Homes - Hidden Valley WWTP COUNTY: Rockingham REGION: Winston-Salem Monitoring Violation MONITORING OUTFALL / VIOLATION UNIT OF REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE 10 -2008 001 Effluent DO, Oxygen, Dissolved 10/18/08 Weekly mg/I 10 -2008 001 Effluent DO, Oxygen, Dissolved 10/25/08 Weekly mg/I 10 -2008 001 Effluent Flow, in conduit or thru 10/11/08 Weekly mgd treatment plant 10 -2008 001 Effluent Flow, in conduit or thru 10/18/08 Weekly mgd treatment plant 10 -2008 001 Effluent Flow, in conduit or thru 10/25/08 Weekly mgd treatment plant 10 -2008 001 Effluent Nitrogen, Ammonia Total (as 10/18/08 Weekly mg/I 10 -2008 001 Effluent Nitrogen, Ammonia Total (as 10/25/08 Weekly mg/I 10 -2008 001 Effluent Solids, Total Suspended 10/18/08 Weekly mg/I 10 -2008 001 Effluent Solids, Total Suspended 10/25/08 Weekly mg/I 05 -2008 001 Effluent Temperature, Water Deg. 05/24/08 5 X week deg c Centigrade 10 -2008 001 Effluent Temperature, Water Deg. 10/04/08 5 X week deg c Centigrade 10 -2008 001 Effluent Temperature, Water Deg. 10/11/08 5 X week deg c Centigrade 10 -2008 001 Effluent Temperature, Water Deg. 10/18/08 5 X week deg c Centigrade 10 -2008 001 Effluent Temperature, Water Deg. 10/25/08 5 X week deg c Centigrade 10 -2008 001 Effluent pH 10/18/08 Weekly su CALCULATED LIMIT VALUE VIOLATION TYPE VIOLATION ACTION Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None Frequency Violation None MONITORING REPORT(MR) VIOLATIONS for: Permit: nc0077135 MRs Between: 1 2008 and 12-2008 Region: % Violation Category: Facility Name: % Param Name: % County: % Subbasin: % Major Minor: % ReportDate: 01/12/09 Page: 5 of 15q Program Category: % Violation Action: % PERMIT: NCO077135 FACILITY: Curl Modular Homes - Hidden Valley WWTP COUNTY: Rockingham REGION: Winston-Salem Monitoring Violation MONITORING OUTFALL / VIOLATION UNIT OF CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 10 -2008 001 Effluent pH 10/25/08 Weekly Su Frequency Violation None O�O� W A T FRIG 0 � Mr. Fred D. Curl Curl's Rentals 707 North English Street Greensboro, North Carolina 27405 Dear Mr. Curl: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources February 6, 2008 SUBJECT: WQCSD0222 Collection System Inspection Hidden Valley Estates Rockingham County Coleen H. Sullins, Director Division of Water Quality An inspection of your collection system was conducted on December 19, 2007 by David Russell of this office. An earlier informational letter was sent to your address that detailed the requirements for collection systems that are deemed to be permitted. I would like to remind you that these requirements for sewer collection systems were first established in 15 NCAC .02H .0200 in March 2000 and are now found in 15 NCAC 2T .0403. 1. O & M Plan- The operation and maintenance plan should list the preventative maintenance schedule, spare parts inventory, and include a Spill Response Action Plan (listed on page 4 of the inspection). Testing frequency for any emergency equipment should also be included in this plan. 2. Collection System Map -A map of the collection system must be available and maintained with any additions to the system. The map should indicate the line size, pipe material, flow direction, approximate age of the sewer, and number of active service taps. 3. Right -of Way- The sewer line right-of-ways should be maintained to allow access to the sewer lines for inspection and repair. The dates of the work performed can be noted on the map or a log could be used for documentation. (See example form) 4. Observation- A general observation of the entire system must be conducted every year and a log (or map) should be maintained to document these observations. Where there are areas that are visible to the general public, right of way maintenance has been conducted or where sewer cleaning has occurred, the "observation" requirement has essentially been met for that section of line. The lines that are not normally seen by the public or maintenance crews are of main concern for this "observation " requirement. (See example form) 5. Grease education- Privately owned collection systems must distribute grease education materials to the users of the system twice per year. (Attached is an example of the type bilingual document that has been used by others). If sewer overflows are caused by grease, these documents shall be distributed more often. 6. Overflows- Any sewer overflows or bypasses that reach surface waters or exceed 1000 gallons (on the ground) must be reported within 24 hours to the Division. (Reporting after hours or on weekends and holidays should be to the Division of Emergency Management at 1-800-858-0368 or 1-919-733-3300). A follow-up 5-day report is also required which verifies the cause of the spill and any actions taken to diminish the impacts and to prevent a recurrence. A press release to all electronic and print news media outlets that provide general coverage in the county where the discharge occurred is required within 48-hours of first knowledge of the spill for all discharges of at least 1000 gallons to surface waters. If there is a spill of at least 15,000 gallons to surface waters oe NCarolina J1 dAmally North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service Winston-Salem Regional Office Winston-Salem, NC 27107 Fax (336) 771-4630 1-877-623-6748 Internet: a,ww.ncwaterquality.org An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper a public notice must also be issued in a newspaper having general circulation in the County where the spill occurred and in the County immediately downstream. Contact this office if you need any forms or further information on this topic. Records of the spills that are less than 1000 gallons and do not reach surface waters should also be maintained as this information can be utilized to identify obstructions to the lines or excessive infiltration / inflow (1/1). Comply with this immediately for any overflows or bypasses. 7. Documentation- Maintain all documentation for at least 3 years. 8. Prevent Discharges- Maintain and operate the system, "at all times to prevent discharge to land or surface waters, and to prevent any contravention of groundwater standards or surface water standards". It is recommended that older sewer systems and systems that have experienced repeated overflows have at least 10% of the system cleaned each year. Smaller systems not experiencing overflows, should clean half of the system every five years or 1/3 every three years and a record of this information should be maintained for review. You may wish to check the website on collection systems at: <http://h2o.enr.state.nc.uslperesICollection%20SystemsICollectionSystemsHome.html> Your system was found to be in compliance with the regulations for collection systems. Should you have any other questions concerning this correspondence or the requirements relating to collection systems, please contact Steve Mauney at 336-771-4969. Sincerely, Steve W. Tedder Water Quality Supervisor Attachments cc: SWP-Central Files & WSRO PERCS Permit: WQCSD0222 SOC: County: Rockingham Region: Winston-Salem Compliance Inspection Report Effective:03/01/00 Expiration: Effective: Expiration: Contact Person: Fred D Curl Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Inspection Date: 1211912007 Entry Time: 11:00 AM Primary Inspector: David C Russell Secondary Inspector(s): Certification: Owner: Hidden Valley Inc Facility: Hidden Valley Estates Collection System Exit Time: 11:30 AM Phone:336-379-9155 Phone: Phone:336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Deemed permitted collection system management and operation Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions E Operation & Maint Reqmts N Records ■ Monitoring & Rpting Regmts 0 Inspections (See attachment summary) Page:1 g :a6ed U ■ U U 6AIlenuue pauealo uaaq walsAs to %0 L Jseal le seH D U U ■ 691geliene spJooaJ 6uwea10 walsAs any U U U ■ 6Aoua6jawa ue to Juana ayl ui algissaooe Ailuajjno sAeM-to-ly6u aiy U ■ U U 6algeliene sAeM-to-Jg6u jol spjooaj aoueualuiew ajy U ■ U U 6Ajiligeilai dwnd o/M uoiJels dwnd goea jol dwnd aieds auo Jseal le aiaUl sl U ■ U LJ 6Juawdinba keilixne pue kj9walaJ 'swjele 6uiloadsul U ■ U U 6luawdinbe jaylo pue sdwnd bugeougnl pue 6ugoadsul (D ■ LJ LJ 6sanlen Ile 6uIS10jaxe pue 6ugoadsul 0 ■ U U 6lenowaJ siagap pue 6uiuealo apislno pue apisul :apnloui s6ol uoilels dwnd o4 zz 6Juawdinba AcIpuels/Aoue6jawa builsal jol alnpagos aUl si IeUM U U U ■ 6luawdmba Agpuels/Aoua6jawa 6upal jol pouieluiew alnpagos e sl U U U ■ 6algeliene luauwdinba jol spiooai aoueualuiew ajy 6seaje welgojd pue s6ol suogejado'R 'aoueualuiew 'uogoadsui 6uiAnainaJ col alnpagos ayJ si ley/N U U U U 6seaje welgojd wal-:Jogs paluawnoop ssaippe of sueld aneq josuuadns aqJ sao4 U U U U 6siseq Jeln6aJ e uo s� ooq 60I Ile MalnaJ JosinJadns sao4 U U U U 6algel!ene gooq 60l Ile aJy 3N `dN ON sal sluawaJln aN aoueualulew S uogeja O xx :}uawwoo U ■ U U 6sgluow xis lsel ui saull Aj!joud-y6iy to suogoadsui lensin uaaq aJayl seH U ■ U LJ 6sauil AjiJoud-y6iq to suogoadsui Juawnoop leUl elgeliene spJooaJ aJy U U U ■ 6JeaA Isel aqJ ui seeic alowaJ to uoge/uasgo ue uaaq WNI seH # U U U ■ 6walsAs aJilua to uoilenJasgo lenuue ue lonpuoo of walsAs e aneq nog( oa # U ■ U U 6sluieldwoo uezgio Juawnoop Jegj algeliene spJooaJ aJ`p' U ■ U U 6Aep liana paloadsui suoilels dwnd paddinba tilawalal/VQyoS-uou aJy U ■ U Cl L>laaM e aouo Jseal le paJoadsui suoilels dwnd paddinba tiJawalal Jo yQyOS aJy U IN U U �,suogoadsui uogels dwnd Juawnoop legl algeliene spJOoaJ WV U U ■ U Lalgeliene sauil JaMas Jol spJ00aJ aoueualuiew aJy 3N dN ON sa), suOl13a suI auilnob :Vs!n Jo; uoseaa uoijenlen3 aoueildwoo :edA.L uo!joadsul LM:16l/ZlL :a;ea uo!;oadsul oul A@jjen uapp!H :41!ae j - JaumO ZZZOoSoOM :a!wJad ov Permit: WQCSD0222 Owner - Facility: Hidden Valley Inc Inspection Date: 12/19/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine What areas are scheduled for cleaning in the next 12 months? zz i Is a Spill Response Action Plan available? ■ n n n Does the plan include: 24-hour contact numbers ■ Cl n n Response time ■ n n n Equipment list and spare parts inventory n n ■ n Access to cleaning equipment ■ n n n Access to construction crews, contractors, and/or engineers ■ n n n Source of emergency funds ■ n n n Site sanitation and cleanup materials ■ n n n Post-overflow/spill assessment ■ ❑ n n Is a Spill Response Action Plan available for all personnel? ■ n n n Is the spare parts inventory adequate? ■ n n n Comment: cc Yes No NA NE Are adequate records of all SSOs, spills and complaints available? n n ■ n Are records of SSOs that are under the reportable threshold available? ■ n n n Do spill records indicate repeated overflows (2 or more in 12 months) at same location? n n ■ n If yes, is there a corrective action plan? n n n n Is a map of the system available? ■ n n n Does the map include Pipe sizes ■ n n In Pipe materials ■ n n n Pipe location ■ n n n Flow direction ■ n n n Approximate pipe age n ■ n n Number of service taps ■ n n n Pump stations and capacity nn■n If no, what percent is complete? 1 x Page:4 Permit: WQCSD0222 Owner - Facility: Hidden Valley Inc Inspection Date: 12/19/2007 Inspection Type: Compliance Evaluation List any modifications and extensions that need to be added to the map pp # Does the permittee have a copy of their permit? Comment: nn Monitoring and Reporting Requirements Are copies of required press releases and distribution lists available? Are public notices and proof of publication available? # Is an annual report being prepared in accordance with G.S. 143-215.1C? # Is permittee compliant with all compliance schedules in the permits? If no, which one(s)? ff Comment: tt Reason for Visit: Routine nnnn nn■n nn■n ■nnn ■nnn Page:5