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HomeMy WebLinkAboutNC0087645_Regional Office Historical File Pre 2016RECEIVED N.C.Dept. of ENR AUG 2 7 2015 Winston -Sal _,. Re iona! July 1, 2015 Wastewater Branch Water Quality Permitting Section Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Delegation of Signature Authority Town of Milton WWTP NPDES Number NCO087645 To Whom It May Concern: By notice of this letter, I hereby delegate signatory authority to each of the following individuals for all permit applications, discharge monitoring reports, and other information relating to the operations at Town of Milton WWTP required by all applicable federal, state, and local environmental agencies specifically with the requirements for signatory authority as specified in 15A NCAC 213.0506. James M. Cheshire President/CEO Research & Analytical Laboratories, Inc. If you have any questions regarding this letter, please feel free to contact James Cheshire at 336-996-2841. Sincerely, Harriet Brandon Town of Milton cc: Winston-Salem Regional Office, Water Quality Permitting Section Aa pppppr *VA. NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary January 20, 2015 Mayor Larry H. Jeffress Town of Milton P.O. Box 85 Milton, NC 27305-0085 SUBJECT: Compliance Evaluation Inspection Milton WWTP Permit No. NCO087645 Caswell County Dear Mr. Jeffress: On January 7, 2015, a Compliance Evaluation Inspection was conducted at the Town of Milton's Wastewater Treatment Plant. Mr. Matthew Smith, ORC, was present during the inspection. The inspection consisted of two parts: an on -site inspection of the treatment facility and a review of facility files. The following is a summary of findings during the inspection. A) Facility records were available for review and were complete. Raw field parameter data and lab data correctly correlated with data submitted on monthly Discharge Monitoring Reports. B) The permit expires on May 31, 2017. A renewal application is due 180 days prior to expiration. C) One of 2 blowers for the aeration basin was inoperable during the inspection. The ORC usually cycles between the two blowers. It is essential to have the other blower repaired as soon as possible so that the ORC has a back-up. D) The back-up generator is waiting for repairs, as the ORC was unable to get it started since approximately two weeks prior to the inspection. Records indicated that the repairs had been requested by the ORC but not yet made. Overall, Mr. Smith appears to be operating the plant sufficiently. It is important that preventative maintenance be performed regularly and repairs made promptly in order. to support Mr. Smith's efforts. Please refer to the attached report for more detail from the inspection. Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336) 771-4957. Sincerely, . w W. Corey Basinger Regional Supervisor Water Quality Regional Operations Section Division of Water Resources enclosure cc: WQRO central files WSRO files Matthew Smith (612 Hwy 62 N; Blanch, NC 27212) 450 W Hanes Mill Rd., Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncdenr.gov An Equal Opportunity \ Affirmative Action Employer — Made in part by recycled paper ppr -PPPP' United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires B-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 1s 1 3 I NCO087645 I11 12 15/01/07 17 18 I � j 191 G 201 I 21111111111111111111111111111111111111111111 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA -- Reserved---- 67 70 [, 71 �ti � 72 L ti � 73 L L I74 75 _jj80 LJ I I I Section B: FacilityDataLJ Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 02:50PM 15/01/07 12I06/01 Milton WWTP Doll Branch Rd Exit Time/Date Permit Expiration Date Milton NC 27305 03:40PM 15/01/07 17/05/31 Name(s) of Onsite Representative(s)/Tities(s)/Phone and Fax Number(s) Other Facility Data /// Matthew P Smith/ORC/336414-8274/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Larry H Jeffress,PO Box 85 Milton NC 273050085//336-234-8980/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter y WSRO WQ//336-771-5000/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type 3[ NCO087645 I11 12 15/01/07 17 181,.1 (Cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checIdists as necessary) A) Facility records were available for review and were complete. Raw field parameter data and lab data correctly correlated with data submitted on monthly Discharge Monitoring Reports. B) The permit expires on May 31, 2017. A renewal application is due 180 days prior to expiration. C) One of 2 blowers for the aeration basin was inoperable during the inspection. The ORC usually cycles between the two blowers. It is essential to have the other blower repaired as soon as possible so that the ORC has a back-up. D) The back-up generator is waiting for repairs, as the ORC was unable to get it started since approximately two weeks prior to the inspection. Records indicated that the repairs had been requested by the ORC but not yet made. Overall, Mr. Smith appears to be operating the plant sufficiently. It is important that preventative maintenance be performed regularly and repairs made promptly in order to support Mr. Smith's efforts. Page# pppppp, Permit: NC0067645 Owner -Facility: MiltonVWYfP Inspection Date: 01/07/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ M ❑ application? Is the facility as described in the permit? M ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ M ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Record Keepinq Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ M ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Is sample collected below all treatment units? ❑ ❑ ❑ Page# 3 Permit NCO087645 Inspection Date: 01/07/2015 Owner -Facility: MiltonVWVrP Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is proper volume collected? ❑ ❑ 0 ❑ Is the tubing clean? ❑ ❑ 0 ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ N ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ❑ ❑ ❑ representative)? Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and 0 ❑ ❑ ❑ sampling location)? Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ❑ Is the flow meter operational? ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ❑ Comment: v-notch weir Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? N ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Equalization Basins Yes No NA NE Is the basin aerated? 0 ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? N ❑ ❑ ❑ Is the basin free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? ❑ ❑ ❑ Are all pumps operable? ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Are audible and visual alarms operable? ❑ ❑ ❑ Page# 4 pppppp, Permit: NC0087645 Inspection Date: 01/07/2015 Owner -Facility: Milton WWTP Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE # Is basin size/volume adequate? N ❑ ❑ ❑ Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical ❑ Are the bars adequately screening debris? N ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? 0 ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ 0❑ Are the diffusers operational? 0 ❑ ❑ ❑ Is the foam the proper color for the treatment process? ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ 0 ❑ Comment: This is an integrated fixed film activated sludge system with suspended media. The DO typically runs higher in such systems. Mr. Smith said it has been running —5-6. One of two blows not functioning during the inspection. Mr. Smith likes to cycle between the two blowers, but now has no back-up should the other blower fail. He has requested repairs but they have not been made vet. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ ❑ Are weirs level? ❑ ❑ ❑ Is the site free of weir blockage? ❑ ❑ ❑ Page# 5 Permit: NG0087645 Owner - Facility: Milton WWrP Inspection Date: 01/07/2015 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the site free of evidence of short-circuiting? 0 ❑ ❑ ❑ Is scum removal adequate? ❑ ❑ ❑ Is the site free of excessive floating sludge? ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ 0 ❑ Is the return rate acceptable (low turbulence)? 0 ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? 0 ❑ ❑ ❑ Are UV bulbs clean? ❑ ❑ ❑ Is UV intensity adequate? ❑ ❑ ❑ Is transmittance at or above designed level? ❑ ❑ ❑ Is there a backup system on site? 0 ❑ ❑ ❑ Is effluent clear and free of solids? 0 ❑ ❑ ❑ Comment: Mr. Smith continues to clean the bulbs regularly. Data suggests maintenance is adequate. Standby Power Yes No NA NE Is automatically activated standby power available? ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ❑ ❑ ❑ Is the generator tested under load? 0 ❑ ❑ ❑ Was generator tested & operational during the inspection? ❑ 0 ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? N ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? N ❑ ❑ ❑ Is the generator fuel level monitored? N ❑ ❑ ❑ Comment: Mr. Smith could not activate stand by power as of —two weeks prior to the insoection. A contractor has been contacted to make repairs, but they had not been completed yet. Pumps-RAS-WAS Yes No NA NE Are pumps in place? N ❑ ❑ ❑ Are pumps operational? N ❑ ❑ ❑ Are there adequate spare parts and supplies on site? 0 ❑ ❑ ❑ Page# 6 pppppp, Permit: NC0087645 Owner -Facility: Milton WNlfP Inspection Date: 01/07/2015 Inspection Type: Compliance Evaluation Pumps-RAS-WAS Comment: Yes No NA NE Page# A464w NCDENtt North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Regional Operations Pat McCrory Thomas A. Reeder Governor Director January 30, 2014 Mayor Larry H. Jeffress Town of Milton P.O. Box 85 Milton, NC 27305-0085 SUBJECT: Compliance Evaluation Inspection Milton WWTP Permit No. NCO087645 Caswell County Dear Mr. Jeffress: John E. Skvarla, III Secretary On January 16, 2014, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance Evaluation Inspection at the Town of Milton's Wastewater Treatment Plant. Mr. Matthew Smith, ORC, was present during the inspection. The inspection consisted of two parts: an on -site inspection of the treatment facility and a review of facility files. The following is a summary of findings during the inspection. A) Facility records were available for review and were complete. Raw field parameter data and lab data correctly correlated with data submitted on Discharge Monitoring Reports. B) The permit expires on May 31, 2017. C) The digital display for the UV system's intensity reading does not work. Mr. Smith cleans the bulbs weekly and changes them out after approximately 8,000 hours of use. Based on fecal coliform data, this appears to provide adequate disinfection. One bulb was not working during the inspection. Mr. Smith was aware of it needing to be replaced. Overall, the plant seemed to be maintained and operated sufficiently. Please refer to the attached report for more detail from the inspection. Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336) 771-4957. Sincerely, W. Corey Basinger Regional Supervisor Water Quality Regional Operations Section Division of Water Resources enclosure cc: WQRO central files WSRO files North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, NC 27107 Phone: (336) 771-50001 Fax: (336) 771 A6301 Customer Service: 1-877-623-6748 Internet: hftp://www.ncwater.org NorthCarolina ;Vatumllry An Equal Opportunity 1 Affirmative Action Employer United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 LJ u 31 NCO087645 111 121 14/01/16 17 18J 19LJ 20J1 Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---------- ----------Reserved------------- 67 I 169 70 U 71 U 72 U 73`--74 751 I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Milton WWTP 08:55 AM 14/01/16 12/06/01 Exit Time/Date Permit Expiration Date Doll Branch Rd Milton NC 27305 10:30 AM 14/01/16 17/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Matthew P Smith//336-414-8274 / Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Larry H Jeffress,PO Box 85 Milton NC 273050085//336-234-8980/ No Section C: Areas Evaluated During Inspection Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter WSRO WQH336-771-5000/ i� Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 1 3I NCO087645 I11 12I 14/01/16 17 18' _' Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary) Page # 2 Permit: NCO087645 Inspection Date: 01/16/2014 Owner - Facility: Milton WWTP Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ ■ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ ■ Comment: raw data/lab reports was available for all parameters, and was consistent with what was reported on the DMRs. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Page # 3 Permit: NCO087645 Owner - Facility: Milton WWTP Inspection Date: 01/16/2014 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: calibration of v-notch weir last checked on January 10, 2014. Operations $ Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Equalization Basins Yes No NA NE Is the basin aerated? ■ ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? ■ ❑ ❑ ❑ Is the basin free of excessive grease? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? ■ ❑ ❑ ❑ Are audible and visual alarms operable? ❑ ❑ ❑ ■ # Is basin size/volume adequate? ■ ❑ ❑ ❑ Comment: Page # 4 Permit: NCO087645 Owner - Facility: Milton WWTP Inspection Date: 01/16/2014 Inspection Type: Compliance Evaluation Rar Re-raanc Yes No NA NE Type of bar screen a.Manual ■ b.Mechanical ❑ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ ■ ❑ Are the diffusers operational? ■ ❑ ❑ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ■ ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ■ ❑ Comment: This is an integrated fixed film activated sludge system with suspended media. The DO typically runs higher in such sysems. Mr. Smith said it has been running 7-8 mg/I lately with the blowers running. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ ■ ❑ Are weirs level? ■ ❑ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ ■ ❑ Page # 5 Permit: NCO087645 Owner - Facility: Milton WWTP Inspection Date: 01/16/2014 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the return rate acceptable (low turbulence)? 0000 Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ ■ Comment: Mr. Smith said the weirs were leveled as much as possible after the last inspeciton. Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ ❑ ❑ ❑ Are UV bulbs clean? ■ ❑ ❑ ❑ Is UV intensity adequate? ■ ❑ ❑ ❑ Is transmittance at or above designed level? ❑ ❑ ❑ ■ Is there a backup system on site? ■ ❑ ❑ ❑ Is effluent clear and free of solids? ■ ❑ ❑ ❑ Comment: The intensity meter does not work, with no repairs planned. Based on past performance, Mr. Smith it was decided that cleaning the bulbs weekly and changing them after every —8,000 hours ensured proper disinfection. The data seems to back this up. Standby Power Yes No NA NE Is automatically activated standby power available? ■ ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ■ ❑ ❑ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested & operational during the inspection? ■ ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ ❑ ❑ ❑ Is the generator fuel level monitored? ■ ❑ ❑ ❑ Comment: The generator is tested every Tuesday. Pumps-RAS-WAS Yes No NA NE Are pumps in place? ■ ❑ ❑ ❑ Are pumps operational? ■ ❑ ❑ ❑ Are there adequate spare parts and supplies on site? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Page # 6 Permit: NC0087645 Owner - Facility: Milton WWTP Inspection Date: 01/16/2014 Inspection Type: Compliance Evaluation Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ Page # 7 fi:jULA L NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director January 3, 2013 Mayor Larry H. Jeffress Town of Milton P.O. Box 85 Milton, NC 27305-0085 SUBJECT: Compliance Evaluation Inspection Milton WWTP Permit No. NCO087645 Caswell County Dear Mr. Jeffress: Dee Freeman Secretary On December 6, 2012, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance Evaluation Inspection at the Town of Milton's Wastewater Treatment Plant. Mr. Matthew Smith, ORC, was present during the inspection. The inspection consisted of two parts: an on -site inspection of the treatment facility and a review of facility files. The following is a summary of findings during the inspection. A) Mr. Smith took over as ORC in July 2012, obtaining the required Grade Il Biological Wastewater certification soon thereafter, in September 2012. B) The permit expires on May 31, 2017. C) Facility records were available for review. Raw data for Dissolved Oxygen (DO) and Total Residual Chlorine (TRC) could not be found to correlate with August 20, 2012 data submitted on the August 2012 Discharge Monitoring Report. Since there were calibration records for that day, it is possible that data was written on the unsigned DMR without being entered in the daily log book. Steps should be taken to prevent this from happening in the future. D) The digital display for the UV system's intensity reading was malfunctioning during the inspection, though a reading was finally obtained. Although Mr. Smith said the bulbs were cleaned weekly and changed annually, an accurate intensity reading is necessary to ensure proper disinfection is taking place at any given time. Please make the necessary repairs to the UV system are made to allow for reliable readings. Overall, the plant seemed to be maintained and operated sufficiently. Please refer to the attached report for more detail from the inspection. Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336) 771-4957. Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality enclosure cc: SWP central files WSRO files North Carolina Division of Water Quality, Winston-Salem Regional Office One Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 NorthCarolina Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 1 Internet: www.ncwaterquality.org . 17 1IrI7111/ An Equal Opportunity 1 Affirmative Action Employer rr- United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 J 2 -31 NCO087645 11. 121 12/12/06 117 181 C 19J 20I Remarks 21111111111111 1111 11111111 I III 11111111 1111 1111 1II6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -----------------------Reserved------------- - 67 I 169 70I 3 71 I N I 72 I N 73 LU 74 751 I I I I I I 180 —j � Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:30 AM 12/12/06 12/06/01 Milton WWTP Exit Time/Date Permit Expiration Date Doll Branch Rd Milton NC 27305 12:30 PM 12/12/06 17/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Matthew P Smith/ORC/336-414-8274/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Larry H Jeffress,PO Box 85 Milton NC 273050085//336-234-8980/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance 0 Records/Reports Self -Monitoring Program N Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as. necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter WSRO WQ//336-771-5000/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date tulwk.� �\ EPA Form 3560-3 (Rev 9-94) Previous editioAre obsolete. Page # 1 NPDES yr/mo/day 31 NC00876a5 I11 12, 12/12/06 117 Inspection Type 18I _' Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Make sure raw data is recorded properly for field parameters. Fix UV intensity meter so that intensity can be monitored properly. Back-up ORCs: Glen Price & Neil McDuff. Mr. Smith began as ORC in July 2012, obtaining his Grade II certification soon thereafter, in September 2012. Overall, the plant seemed to be performing effectively. Page # 2 Permit: NCO087645 Owner - Facility: Milton WWTP Inspection Date: 12/06/2012 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ fl ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: . Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ■ ❑ ❑ Is the chain -of -custody complete? ■ n n ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ 000 Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ ❑ ❑ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ M l ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: There was no raw data for DO or Total Residual Chlorine to back up data entered on the DMR for August 20th. Since there were calibration records for that day, it is believed that the data was hand written on an unsigned DMR without being recording in the regular log book. Care should be taken to avoid this in the future. Page # 3 Permit: NCO087645 Inspection Date: 12/06/2012 Owner - Facility: Milton WWTP Inspection Type: Compliance Evaluation III Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ 0 0 Is proper volume collected? ■ (_I ❑ I_l Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? ■ ❑ ❑ ❑ ■❑❑❑ ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: The flow meter was last calibrated on December 3, 2012. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: Equalization Basins Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Are audible and visual alarms operable? # Is basin size/volume adequate? Yes No NA NE Page # 4 Permit: NCO087645 Owner - Facility: Milton WWTP Inspection Date: 12/06/2012 Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE Comment: Rnr Crrnnnc Yes No NA NE Type of bar screen a.Manual ■ b.Mechanical Cl Are the bars adequately screening debris? ■ 0 ❑ O Is the screen free of excessive debris? ■ Q ❑ Q Is disposal of screening in compliance? ■ 000 Is the unit in good condition? ■ ❑ 0 Q Comment: Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? ■ Are surface aerators and mixers operational? ❑ ❑ ■ 11 Are the diffusers operational? ■ 0 ❑ ❑ Is the foam the proper color for the treatment process? ■ 0 Q Q Does the foam cover less than 25% of the basin's surface? ■ ❑ Q Is the DO level acceptable? ■ Q 0 O Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ Q ■ Q Comment: This is an Integrated Fixed -film Activated Sludge System (IFAS), an aeration basin with suspended media. The DO for these types of systems is typically higher than a conventional activated sludge system (i.e. 4-6 mg/L). Mr. Smith said the DO was typically 9-10 mg/L in this system. During the inspection it was measured at 6.0 mg/L without the air blowing, and 7.8 with the blowers on. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0110 Are weirs level? ❑ ■ Is the site free of weir blockage? ■ ❑ ❑ Is the site free of evidence of short-circuiting? ■ 0 Q Q Page # 5 Permit: NC0087645 Inspection Date: 12/06/2012 Owner - Facility: Milton WWTP Inspection Type: Compliance Evaluation Secondary Clarifier Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/t of the sidewall depth) Comment: The weirs are not perfectly level. Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a' backup system on site? Is effluent clear and free of solids? Comment: Mr. Smith said the bulbs are cleaned weekly, and changed annually. The intensity meter seemed to have a short in the electronic display. The bulbs were clearly on, but there was difficulty in getting a reading to register properly. This should be investigated and fixed, as it is important to know not only that the bulbs are on, but that they are at an itensity strong enough for proper disinfection. Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Yes No NA NE ■ ❑ ❑ ❑ ■❑❑❑ ❑❑■❑ ■❑❑❑ ■ ❑ ❑ ❑ ❑❑❑■ Yes No NA NE Yes No NA NE Yes No NA NE Page # 6 Permit: NCO087645 Owner - Facility: Milton vW TP Inspection Date: 12/06/2012 Inspection Type: Compliance Evaluation Standby Power Yes No NA NE Is the generator fuel level monitored? ■ 0 ❑ 0 Comment: The generator is run automatically for 10 minutes every Monday, according to Mr. Smith. Effluent Pipe Is right of way to the outfall properly maintained? Yes No NA NE ■D011 Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ 0 If effluent (diffuser pipes are required) are they operating properly? Comment: 0 0 0 0 Page # 7 VFV A� �� �� NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mayor Larry H. Jeffress Town of Milton P.O. Box 85 Milton, N.C. 27305-0085 Dear Mayor Jeffress: Division of Water Quality Charles Wakild. P.E. Dee Freeman Director Secretary January 18, 2012 Subject: Draft NPDES Permit NCO087645 Milton WWTP Caswell County The Division has reviewed your request to renew the subject permit. Please review this draft carefully to ensure your thorough understanding of the information, conditions, and requirements it contains. The draft permit includes the following changes from the existing permit: ➢ The revised TRC compliance level has been added to section A. (1). ➢ Parameter codes have been added to section A. (1) to simplify DMR data entry. ➢ The list of treatment components has been updated. With this notification, the Division will solicit public comment on this draft permit by publishing a notice in newspapers having circulation in the general Caswell County area, per EPA requirements. Please provide your comments, if any, to me no later than 30 days after receiving this draft permit. Following the 30-day public comment period, the Division will review all pertinent comments and take appropriate action prior to issuing a final permit. If you have questions concerning the draft, please contact me at the telephone number or e-mail address listed at the bottom of this page. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: NPDES Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 807-6391 / FAX 919 807-6495 / Internet: www,ncwaterquality.org charles.weaver@ncdenr.gov NorthCarolina naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Permit NCO087645 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the is hereby authorized to discharge wastewater from a facility located at the Milton WWTP Doll Branch Road south of Milton Caswell County to receiving waters designated as Country Line Creek in subbasin 03-02-04 of the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective June 1, 2012. This permit and authorization to discharge shall expire at midnight on May 31, 2017. Signed this day Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO087645 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The Town of Milton is hereby authorized to: 1. Construct and operate a 0.025 MGD wastewater treatment facility with the following components: 9,400 gallon equalization tank with influent bar screen • Dual 105-GPM equalization pumps • 25,000-gallon aeration tank with 320 ft2 of suspended media • Dual 166-CFM air blower • 100-ft2 clarifier with air-lift sludge return pumps • UV disinfection • Effluent flow meter • Dual 3,000 gallon sludge holding tanks • 36 kW emergency generator This facility is located off Doll Branch Road (NCSR 1538) south of Milton in Caswell County. 2. Discharge wastewater from said treatment works at the location specified on the attached map into Country Line Creek, currently classified C waters in hydrologic unit 03010104 of the Roanoke River Basin. VFV Permit NCO087645 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING UIREMENTS [PCS Code] Monthly Weekly Daily Measurement ' Sample Sample `Average Average Maximum Frequency Type Locations Flow 0.025 MGD Continuous Recording Influent or 50050 Effluent BOD, 5 day (20°C) 2 30.0 mg/L 45.0 mg/L Weekly Grab Influent and 00310 Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Weekly Grab Influent and 00530 Effluent NH3 as N (April 1 - October 31) 15.0 mg/L 35.0 mg/L Weekly Grab Effluent 00610 NH3 as N (November 1 - March 31) Weekly Grab Effluent 00610 Fecal Coliform (geometric mean) 200/100 ml 400/100 ml Weekly Grab Effluent 31616 Total Residual Chlorine3 [50060] 28 µg/L 2/Week Grab Effluent Total Nitrogen (NO2 + NO3 + TKN) Quarterly Grab Effluent 006001 Total Phosphorus Quarterly Grab Effluent 00665 Dissolved Oxygen Weekly Grab Effluent, 00300 U & D Temperature (°C) Daily Grab Effluent 00010 Temperature (°C) Weekly Grab U & D 00010 pH 00400 > 6.0 and < 9.0 standard units — — Weekly Grab Effluent Footnotes: 1. U: at least 20 feet upstream from the outfall. D: Country Line Creek at Highway 57. 2. The monthly average effluent BODs and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Limit and monitoring requirements apply only if chlorine is used as a disinfectant or elsewhere in the treatment process. The Permittee shall report all effluent TRC values reported by a NC -certified laboratory [including field -certified]. Effluent values below 50 µg/L will be treated as zero for compliance purposes. There shall be no discharge of floating solids or visible foam in other than trace amounts. f,JS o ppppppp� WASTEWATER SYSTEM PERFORMANCE ANNUAL. REPORT RECEIVED 2011 rNAR .C.Dept. of ENR 2 2012 Winston-Salem 1. General Information ionalof ce Facility Name: Town of Milton Responsible Entity: Ms. Harriet Brandon, Mayor Contact Person: Ron Wall Applicable Permit (s): NPDES Permit No. NC0087645 Description of collection system or process: Construct and operate a 0.025 MGD wastewater treatment facility with the following components; 7,500 gallon equalization tank with influent bar screen and dual 80 gpm equalization pumps, 10,000 gallon aeration tank, back-up 100 cfm air blower, 144 square foot clarifier. UV disinfection, effluent flow meter, Dual 3,000 gallon sludge holding tanks and 25kW emergency generator. This facility is located off doll Branch Rd., South of Milton in Caswell County. Discharge wastewater into County line Creek, Class C waters in the Roanoke River Basin. fir. L Ilo Performance Summary of system performance for calendar year 2011: January 2011 Compliant with effluent limits February 2011 Compliant with effluent limits March 2011 Compliant with effluent limits April 2011 Compliant with effluent limits May 2011 Compliant with effluent limits June 2011 Compliant with effluent limits July 2011 Compliant with effluent limits August 2011 Compliant with effluent limits m---T-------._- September 2011 Compliant with effluent limits October 2011 Compliant with effluent limits i c�P ?iJi: 99z t g November 2011 Compliant with effluent limits Com p CwtJ TIVATER QUALITY _t'Q1N'1 SOURCE BRR>4C!- December 2011 Compliant with effluent limits ppppppp, IIL Notification Annual notice is posted at the rest area. IV. Certification I certify under penalty of law that this report is complete and accurate to the best of my knowledge. Clifford Cain Responsible Person Field Services Manayei Title Research & Analytical Laboratories, Inc. Entity January 24, 2012 Date NCDENR North Carolina Department of Environment and Natural Beverly Eaves Perdue Governor Mayor Walter Thomas Town of Milton P.O. Box 85 Milton, NC Dear Permittee: 27305-0085 Division of Water Quality Coleen H. Sullins Director November 7, 2011 RECEIVED N.C.Dept. of ENR NUd 21 2011 Resour es Winston-Salem Regional Office Subject: Renewal Notice NPDES Permit NCO087645 Milton WWTP Caswell County Dee Freeman Secretary Your NPDES permit expires on May 31, 2012. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105 (e)) regulations state that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. Your renewal package must be sent to the Division postmarked no later than December 3, 2011. Failure to request renewal by this date may result in a civil penalty assessment. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after May 31, 2012, the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact me at the telephone number or address listed below. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed below. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files Winston-Salem Regional Office, Surface Water Protection NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarofina Phone: 919 807-6391 / FAX 919 807-6495 / charles.weaver@ncdenr.gov Naturally An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper NPDES PERMIT NC0087645 MILTON WWTP CASWELL COUNTY The following items are REQUIRED for all renewal packages: ➢ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ➢ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ➢ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ➢ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) Send the completed renewal package to: Mrs. Dina Sprinkle NC DENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 FACT SHEET FOR EXPEDITED PERMIT RENEWALS This form must be completed by Permit Writers for all expedited permits which do not require full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile home parks, etc) that can be administratively renewed with minor changes, but can include facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing, instream monitoring, compliance concerns). Basic Information for Expedited Permit Renewals Permit Writer/Date Charles H. Weaver — 1/ 17/2012 Permit Number NC0087645 Facility Name Milton WWTP Basin Name/Sub-basin number Roanoke / 03-02-04 Receiving Stream County Line Creek Stream Classification in Permit C Does permit need Daily Maximum NH3 limits? No — already resent Does permit need TRC limits/language? No — already resent Does permit have toxicity testing? No Does permit have Special Conditions? No Does permit have instream monitoring? Yes Is the stream impaired (on 303(d) list)? No Any obvious compliance concerns? No Any permit mods since lastpermit? No New expiration date 5/31 /2017 Comments received on Draft Permit? Most Commonly Used Expedited Language: • 303(d) lan2ua2e for Draft/Final Cover Letters: "Please note that Cane Creek is listed as an impaired waterbody on the North Carolina 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with this permit's effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required". Dewberry Dewberry & Davis, Inc. I16l Rexwoods give, tulle i8b Raleigh, NC 27607-3366 919.881.9939 919.881.9923 fax www.dewberry.com November 10, 2011 Division of Water Quality Surface Water Protection Section-NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Reference: Town of Milton NPDES Permit Renewal NPDES Permit No. NCO087645 Dewberry Project No. 50000841 To whom it may concern: Attached is one (1) original and two (2) copies of the application for the NPDES permit renewal for the Town of Milton Wastewater Treatment Plant (WWTP). The original NPDES permit for this project was issued September 1, 2007 and will expire May 31, 2012. Please call with any questions regarding this permit renewal application. Sincerely, Dewberry & Davis, Inc. Matthew W. Watt, P.E. Project Engineer Enclosures e�'� 4(e�- Cc: Larry Jeff ress, Town of Milton Harriet Brandon, Town of Milton P:\50000841\Adm\Permits\NPDES\2011.11.10-NPDES Renewal Le"endocx NPDES APPLICATION FOR PERMIT RENEWAL - FORM A For Publicly Owned Treatment Works (POTW) or other treatment systems treating domestic wastes < 0.1 MGD with no pretreatment program. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit iC0087645 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherufise, please print or type. 1. Contact Information: Owner Name Town of Milton Facility Name Milton Wastewater Treatment Plant Mailing Address P.O. Box 85 City Milton State / Zip Code NC 27305 Telephone Number (336)234-8980 Fax Number ( ) e-mail Address 2. Location of facility producing discharge: Check here if same address as above ❑ Street Address or State Road Doll Branch Road (SR 1538) City Milton State / Zip Code NC 27305 County Caswell 3. Operator Information: Name of the firm, public organization or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Town of Milton Mailing Address P.O. Box 85 City Milton State / Zip Code NC 27305 Telephone Number (336)234-8980 Fax Number ( ) 4. Population served: 119 1 of Form -A 1/06 NPDES APPLICATION FOR PERMIT RENEWAL - FORM A For Publicly Owned Treatment Works (POTW) or other treatment systems treating domestic wastes < 0.1 MGD with no pretreatment program. 5. Do you receive industrial waste? ® No ❑ Yes (if you have an approved pre-treatment program, must complete Form 2A) 6. Type of collection system ® Separate (sanitary sewer only) ❑ Combined (storm sewer and sanitary sewer) 7. Outfall Information: Number of separate discharge points 1 Outfall Identification numbers) 001 Is the outfall equipped with a diffuser? ❑ Yes ® No S. Name of receiving stream(s) (Provide a map showing the exact location of each outfall): Country Line Creek 9. Frequency of Discharge: ® Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: Duration: _ 10. Describe the treatment system List all installed components, including capacities, provide design removal for BOD, TSS, nitrogen and phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a separate sheet of paper. A 9,400 gallon equalization tank with influent bar screen, a 32 cfm air blower and dual 105 gpm equalization pumps; a 25,000 gallon aeration tank using a fixed -film suspended media system with 320 square feet of suspended media and dual 166 cfm air blowers; a 100 square foot clarifier with air-lift sludge return pumps; a W disinfection system rated at 25,000 gpd; an effluent flow meter; and 8-inch gravity outfall pipe; dual 3,000 gallon sludge holding tanks, a 36 kW emergency generator; and associated yard piping, in conformity with the project plans, specifications, and other supporting data subsequently filed an approved by the Department of Environment and Natural Resources. 11. Flow Information: Treatment Plant Design flow 0.025 MGD Annual Average daily flow 0.0040 MGD (for the previous 3 years) Maximum daily flow 0.0071 MGD (for the previous 3 years) 12. Is this facility located on Indian country? ❑ Yes ® No 2 of 3 Form -A 1106 NPDES APPLICATION FOR PERMIT RENEWAL - FORM A For Publicly Owned Treatment Works (POTW) or other treatment systems treating domestic wastes < 0.1 MGD with no pretreatment program. 13. Effluent Data Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used Effluent testing data must be based on at least three samples and must be no more than four and one half years old Parameter Day Monthly Units of Number of Maximum Average Measurement Samples Biochemical Oxygen Demand (BOD5) 9.96 2.23 MG/L 52 Fecal Coliform 4 1.08 Col/ 100m1 52 Total Suspended Solids 9.33 1.78 MG/L 52 Temperature (Summer) 32 25.3 °C 128 Temperature (Winter) 19 10.4 °C 102 6.68 7.11 s pH = SU 52 pH minimum 14. L3st all permits, construction approvals and/or applications: Type Permit Number Hazardous Waste (RCRA) UIC (SDWA) NPDES NCO087645 PSD (CAA) Non -attainment program (CAA) 15. APPLICANT CERTIFICATION Type NESHAPS (CAA) Ocean Dumping (MPRSA) Dredge or fill (Section 404 or CWA) Special Order of Consent (SOC) Other Permit Number I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed name bf Person Signing of Title 10131 North Carolina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000. or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25.000 or imprisonment not more than 5 years, or both, for a similar offense.) 3 of 3 Form -A 1/06 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary September 28, 2011 Mr. Larry Jeffress, Mayor Town of Milton Post Office Box 85 Milton, North Carolina 27305 Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO087645 Milton WWTP, Caswell County Dear Mr. Jeffress: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Mllton WWTP in Caswell County on September 27, 2011. Ron Wall, Operator in Responsible Charge (ORC) was present for the inspection. This type of inspection consists of two basic parts: an in - office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations are addressed below: 1. Permit The current permit became effective September 1, 2007 and expires May 31, 2012. A copy of the permit was available during the inspection. 2. Self -Monitoring Program The plant began discharging in January 2010. A review of the self -monitoring data for the months of July 2010 through June 2011 showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of effluent limitations or monitoring frequency during this time period. 3. Laboratory The operator measures temperature, dissolved oxygen and pH at the plant, and R & A Laboratories analyzes all other parameters at the laboratory. R & A Labs holds field parameter certification # 5483. Calibration records for the operator's field meters are maintained with his meters. 4. Flow Measurement Effluent flow is measured daily. BW Allen Company calibrated the meter on September 23, 2010, and is scheduled to re -calibrate the meter this week. Weekly flow charts are maintained at the plant. 5. Facility Site Review The plant consists of a bar screen, equalization tank, aeration tank, clarifier, UV disinfection, and sludge holding tanks. There is also an emergency generator that runs automatically for 20 minutes every Thursday, under the supervision of Town of Milton staff. Each of the two blowers in the aeration tank runs 6 hours per day. Since the plant began discharging in 2010, the operators recognized several issues with regard to plant: -- The sludge holding tanks are underground and covered and are not aerated. Operators are worried about gas buildup and are requesting the addition of aeratiop in the tanks. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 NofthCarolina Internet www.ncwaterquality.org a //'y ahma An Equal opportunity 1 Affirmative Action Employer �/ ►� K" -- Operators feel that the return sludge pipe is not placed far enough down in the clarifier to pull an appropriate amount of sludge. Operators are requesting that the pipe be adjusted lower in the clarifier tank. -- The clarifier weirs are not level and need to be adjusted. -- The UV system appears to be calibrated for drinking water instead of wastewater. The system runs continuously. 6. Operations & Maintenance Ron Wall (Grade IV) is the ORC and Matt Smith (Grade 1) is the Back -Up ORC for the plant. All maintenance is handled by Town of Milton, however no record was available of maintenance activities at the plant. A maintenance log should be kept at the plant to record regular maintenance activities. It was noted during the file review that during the first half of 2011 (January —June), the ORC has only visited the plant 62% of the system visitations while the Back -Up ORC has visited the plant 38% of the system visitations. You should be aware that according to NC Administrative Code Title 15A 08G .0205, "the Back -Up ORC may act as surrogate for the ORC ... for a period not to exceed 40% of the system visitations required per calendar year." At this current rate of visitation, you may have trouble meeting this requirement for the calendar year. 7. Records/Reports The Discharge Monitoring Reports (DMRs), files, and lab data are maintained according to the permit. A daily operator log book is used to record activities at the plant. The Annual Report for 2010 or 2011 was not available for review during the inspection. Please forward a copy of the 2010 Annual Report to our office as soon as possible. 8. Effluent/Receiving Waters The effluent is discharged into Country Line Creek. The path to the effluent pipe has been cleared and maintained by the operations staff. The effluent appeared clear with no traceable solids on the day of the inspection. 9. Sludge Disposal No sludge wasting has occurred at the plant since it began operating in January 2010. However, a contract exists with Jenkins Waste Management to remove sludge from the sludge holding tanks as necessary. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak at (336) 771-4960. Sincerely, W. Corey Basinger Surface Water Protection Section Regional Supervisor cc: SWP — WSRO SWP — Central Files United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 I5� 3I N00087645 I11 12I 11/09/27 117 18lrI 191ct 20IU 1- U Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---- ---Reserved 67I 169 70 U 3 71 IliI 72I N I 73 L U 74 751 1 I I 1 I I 180 �t----�� Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 11/09/27 07/09/01 Milton WWTP Exit Time/Date Permit Expiration Date Doll Branch Rd Milton NC 27305 11:30 AM 11/09/27 12/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Ronald Keith Wall/ORC/336-996-2841/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Walter Lea Thomasjo Box 85 Milton NC 27305/Mayor/336-234-8980/ No Section C: Areas Evaluated During Inspection Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ Signatu e f Manager t Q A Reviewer Agency/Office/Phone and Fax Numbers Date 0 A)r br� —FAQ " Q/5G10 919, 55�� ZoN EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NCO087645 Owner - Facility: Milton VWVfP Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? E 0 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge 0 ■ 0 ❑ Judge, and other that are applicable? Comment: According to operation sheets, process control has not been run at this plant in several months. n Yes No NA NE ermrt (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 0 0 ■ ❑ Is the facility as described in the permit? E 0 0 0 # Are there any special conditions for the permit? 0 0 0 0 Is access to the plant site restricted to the general public? ■ 0 0 0 Is the inspector granted access to all areas for inspection? ■ 0 0 0 Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ 0 0 0 Is all required information readily available, complete and current? 0 0 0 Are all records maintained for 3 years (lab. reg. required 5 years)? 0 0 0 Are analytical results consistent with data reported on DMRs? 0 ❑ 0 Is the chain -of -custody complete? 0 0 0 Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ 0 0 Has the facility submitted its annual compliance report to users and DWQ? 0 ■ 0 0 (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? 0 0 ■ 0 Is the ORC visitation log available and current? ■ 0 0 0 Is the ORC certified at grade equal to or higher than the facility classification? ■ 0 0 0 Is the backup operator certified at one grade less or greater than the facility classification? ■ 0 0 0 Page # 4 Permit: NCO087645 owner - Facility: Milton WwTP Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous years Annual Report on file for review? ❑ ■ ❑ ❑ Comment: The Annual Report for 2010 or 2011 was not available for review during the inspection. Please forward a copy of the 2010 Annual Report to our office as soon as possible. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (if units are separated) Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: Effluent flow is measured daily. BW Allen Company calibrated the meter on September 23, 2010, and is scheduled to re -calibrate the meter this week. Weekly flow charts are maintained at the plant. Bar Screens Yes No NA NE Type of bar screen a.Manual ■ b. Mechanical Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ 1100 Comment: Bar screenings are collected in a bucket, which the ORC hauls off in his truck at each visit. Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ONOO Page # 5 Permit: NCO087645 Owner - Facility: Milton VWVTP Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the site free of weir blockage? 0 0 0 0 Is the site free of evidence of short-circuiting? m n Q Is scum removal adequate? ❑ n Q Is the site free of excessive floating sludge? 0 ❑ 0 Is the drive unit operational? ❑ Q Q Is the return rate acceptable (low turbulence)? Q 0 n Is the overflow dear of excessive solids/pin floc? 0 Q 0 ' f 'd Ild th 0000 Is the sludge blanket level acceptable? (Approximately /4 o the si ewa ep ) Comment: The clarifier weirs are not level and need to be adjusted. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? 0000 Are surface aerators and mixers operational? 0 0 S 0 Are the diffusers operational? Q Q Is the foam the proper color for the treatment process? Q Q ❑ Does the foam cover less than 25% of the basin's surface? 0 n ❑ Is the DO level acceptable? Q ❑ 0 0 Is the DO level acceptable?(1.0 to 3.0 mg/1) n ❑ n m Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? n ❑ ❑ Are UV bulbs clean? O Q Is UV intensity adequate? n 17 Is transmittance at or above designed level? 0 0 0 Is there a backup system on site? ❑ Q 17 Is effluent dear and free of solids? 0 ❑ Q Comment: The UV system appears to be calibrated for drinking water instead of wastewater. Standby Power Yes No NA NE Page # 6 Permit: NCO087645 Owner- Facility: Milton WWTP Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Standby Power Yes No NA NE Is automatically activated standby power available? ■ ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ■ ❑ ❑ ❑ Is the generator tested under load? ■ ❑ Cl ❑ Was generator tested & operational during the inspection? ❑ ❑ ❑ ■ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ ❑ ❑ Cl Is the generator fuel level monitored? ■ ❑ ❑ ❑ Comment: The generator runs automatically for 20 minutes every Thursday Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ❑ ■ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ ❑ ■ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Uostream / Downstream SamDlin4 Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Page # 7 �r NCBENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue, Governor Dee Freeman, Secretary FAX TRANSMITTAL SHEET TO: M14Y_ 11-411 FROM: J& i`�y r v- fe le, COMPANY: PAGES: y (Including cover sheet) FAX NUMBER: !�9(p — �j3at+4� DATE: RE: r�1 ��j� �e�i' ❑ Urgent ❑ For Review ❑ Information ❑ Please Reply k.: our Request COMMENTS: One 585 Waughtovun Street, Winston-Salem, North Carolina 27107-2241 NoAhCarolina Phone: 336-771-50001 FAX: 336-771-4631 1 Internet: www.enr.state.nc,us/ENR/ illvaturalltf An Equal opportunity / Affirmative Action Employer - 50 % Recycled ! 10 % Post consumer Paper pppppp� r"A KMENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 26, 2010 The Honorable Walter L. Thomas Town of Milton Post Office Box 85 Milton, North Carolina 27305 Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO087645 Milton WWTP, Caswell County Dear Mayor Thomas: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Milton WWTP in Caswell County on April 22, 2010. Ron Wall, Operator in Responsible Charge (ORC) was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The current permit became effective September 1, 2007 and expires May 31, 2012. A copy of the permit was available during the inspection. 2. Self -Monitoring Program The plant began discharging in January 2010. A review of the self -monitoring data submitted since its official start showed that all parameters were sampled and analyzed per the requirements of the permit. There were no violations of effluent limitations during this time period. 3. Laboratory The operator measures Total Residual Chlorine, temperature, dissolved oxygen and pH at the plant, and R & A Laboratories analyzes all other parameters at the laboratory. R & A Labs holds field parameter certification # 5483. Calibration records for the operator's field meters are maintained with his meters. Please note that you do not need to monitor Total Residual Chlorine since you are not adding chlorine as`a disinfectant in _the �'treatmenx process: Effluent disinfection is attained through a UV system. 4. Flow Measurement Effluent flow is measured daily. BW Allen Company calibrated the meter on August 28, 2009. Weekly flow charts are maintained at the plant. 5. Facility Site Review The plant consists of a bar screen, equalization tank, aeration tank, clarifier, UV disinfection, and sludge holding tanks. There is also an emergency generator that runs automatically for 20 minutes every Tuesday evening, under the supervision of Town of Milton staff. Each of the two blowers in the aeration tank runs 6 hours per day. Since this is a brand new facility, the operators have recognized several issues with regard to the plant itself: North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer None rthCarohna Naturally -- The sludge holding tanks are underground and are not aerated. Operators are worried about odor concerns and are requesting the addition of aeration in the tanks. — Operators feel that the return sludge pipe is not placed far enough down in the clarifier to pull an appropriate amount of sludge. This may be the reason for some floating sludge that was observed on the surface of the clarifier during the inspection. Operators are requesting that the pipe be adjusted lower in the clarifier tank. -- The clarifier weirs are not level and need to be adjusted. — The UV system requires daily maintenance so the operators speculate that the system was calibrated on freshwater instead of wastewater. -- The plant should be equipped with a dumpster for the disposal of bar screenings. Currently, the operator is hauling a bucket with bar screenings in his truck to the next site. 6. Operations & Maintenance Ron Wall (Grade III) is the ORC and Neal McDuffie (Grade 1) is the Back -Up ORC for the plant. No issues were noted with regard to maintenance during the inspection. The entrance gate to the plant lists emergency contact numbers. 7. Records/Reports The Discharge Monitoring Reports (DMRs), files, and lab data are maintained according to the permit. A daily operator log book is used to record activities at the plant. Maintenance activities at the plant are handled entirely by staff from R & A Labs. 8. Effluent/Receiving Waters The effluent is discharged into Country Line Creek. The path to the effluent pipe has been cleared and maintained by the operations staff. The effluent appeared clear with no traceable solids on the day of the inspection. 9. Sludge Disposal Since the plant has only been discharging for four months, no sludge wasting has occurred yet. However, a contract exists with Jenkins Waste Management to remove sludge from the sludge holding tanks as necessary. Other than the few highlighted issues in this letter, there were no major problems found during the inspection. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak at (336) 771-4960. cc: 11OWWWSW SWP — Central Files James Cheshire, R & A Labs (via email) Matt West, Dewberry & Davis (via email) Sincerely, Steve W. Tedder Surface Water Protection Section Regional Supervisor United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCO087645 111 121 10/04/22 117 181 CI 19I SI 20III Remarks 2,1111111111111111111111111111111111111111 L IIII116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---- —--------------------- Reserved ----------- -------- 67 I 169 70 13 I 711 I 721 NJ 73 L1J 74 751 III I I 1180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 10/04/22 07/09/01 Milton WWTP Exit Time/Date Permit Expiration Date Doll Branch Rd Milton NC 27305 11:00 AM 10/04/22 12/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Ronald Keith Wall/ORC/336-996-2841/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Walter Lea Thomas,PO Box 85 Milton NC 27305/Mayor/336-234-8980/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F�IGrraaznak WSRO WQ//336-771-5000/ qO Signature;AMagement Q A eviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NCO087645 Inspection Date: 04/22/2010 Owner -Facility: Milton WWfP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n 0 Does the facility analyze process control parameters, for ex: MASS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The entrance gate to the plant lists emergency contact numbers. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n Cl n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ n n Cl Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? ■ n n n Comment: Bar Screens Yes No NA NE Type of bar screen a. Manual ■ b. Mechanical n Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ n n n Is disposal of screening in compliance? n ■ n n Is the unit in good condition? ■ n n n Page # 4 Permit: NCO087645 Inspection Date: 04/22/2010 M-- c------ Owner -Facility: Milton VWVTP Inspection Type: Compliance Evaluation Comment: The plant should be equipped with a dumpster for the disposal of bar screenings. Currently, the operator Is hauling a bucket with bar screenings in his truck to the next site. Equalization Basins Yes No NA NE Is the basin aerated? ■ n n n Is the basin free of bypass lines or structures to the natural environment? ■ n n n Is the basin free of excessive grease? ■ n n n Are all pumps present? ■ n n n Are all pumps operable? ■ n n n Are float controls operable? ■ n n n Are audible and visual alarms operable? ■ n n n # Is basin size/volume adequate? ■ n n n Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? n ■ n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? n ■ n n Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ n n n Is the drive unit operational? ■ n n n Is the return rate acceptable (low turbulence)? ■ n n n Is the overflow clear of excessive solids/pin floc? n n n ■ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) Cl ❑ ❑ ■ Comment: The return sludge pipe is not placed far enough down in the clarifier to pull an appropriate amount of sludge. This may be the reason for some floating sludge that was observed on the surface of the clarifier during the inspection. Operators are requesting that the pipe be adjusted lower in the clarifier tank. The clarifier weirs are not level and need to be adjusted. Aeration Basins Te5 NU Mode of operation Ext. Air Page # 5 Permit: NCO087645 Inspection Date: 04/22/2010 Owner - Facility: Milton VVVVTP Inspection Type: Compliance Evaluation Aeration Basins Yes No NA NE Type of aeration system Diffused Is the basin free of dead spots? ■ n n n Are surface aerators and mixers operational? n n ■ n Are the diffusers operational? ■ n n n Is the foam the proper color for the treatment process? ■ n n n Does the foam cover less than 25% of the basin's surface? ■ n n n Is the DO level acceptable? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/I) nnn■ Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ n n n Are UV bulbs clean? ■ n n n Is UV intensity adequate? ■ n n n Is transmittance at or above designed level? ■ n n n Is there a backup system on site? ■ n n n Is effluent clear and free of solids? ■ n n n Comment: The UV system requires daily maintenance so the operators speculate that the system was calibrated on freshwater instead of wastewater. Standby Power Yes No NA NE Is automatically activated standby power available? ■ n n n Is the generator tested by interrupting primary power source? ■ n n n Is the generator tested under load? ■ n n n Was generator tested & operational during the inspection? n n n ■ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ n n n Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ n n n Is the generator fuel level monitored? ■ n n n Comment: There is also an emergency generator that runs automatically for 20 minutes every Tuesday evening, under the supervision of Town of Milton staff. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Page # 6 Permit: NCO087645 Inspection Date: 04/22/2010 Owner - Facility: Milton WVVTP Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are all other parameters(excluding field parameters) performed by a certified lab? ■ D # Is the facility using a contract lab? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n ■ n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n n ■ Incubator (80D) set to 20.0 degrees Celsius +/- 1.0 degrees? n n n ■ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ o Is sample collected below all treatment units? ■ n n In Is proper volume collected? ■ n n n Is the tubing clean? n n ■ o # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n D ■ n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ In n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? n n ■ n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Page # 7 ��q Permit: NCO087645 Inspection Date: 04/22/2010 Owner -Facility: Milton WVVTP Inspection Type: Compliance Evaluation Record Keeping Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: The plant just began discharging in January 2010 so there is no annual report for 2009. Yes No NA NE ■nnn ■nnn ■ n n n ■nnn nn■n Page # 8 • RECE. Qf E - N.C. Dept, of ENR 1 1 NO c 1 6 20� � NCDENR Winston Salem I Regional Ofr North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue, Governor Coleen H. Sullins, Director Dee Freeman, Secretary November 12, 2009 CERTIFIED MAIL ITEM 7007 0710 0000 5376 9062 - RETURN RECEIPT REQUESTED Mayor Walter Lea Thomas P.O. Box 85 Milton, N.C. 27305-0085 SUBJECT: Notice of Violation - Delinquent Annual Fee NPDES Permit NCO087645 Caswell County Dear Mayor Thomas: All NPDES permittees must pay an Annual Compliance Monitoring Fee. This requirement is documented in your current permit at Part II. B. 14. The 2009-2010 fee for the Milton WWTP has not been paid. The total amount owed is $860.00; a copy of the invoice previously sent to you is attached. Failure to pay the annual fee is grounds for revocation of your permit, as documented in part II. B. 13 and II. B. 14. This letter serves as final notice that the Division will refer the fees noted above to the North Carolina Attorney General's Office for collection through the courts unless payment in the amount of $860.00 is received by November 27, 2009. Further enforcement action [including the imposition of civil penalties] may also occur if the fee remains unpaid. Make checks payable to NC DENR; include the permit numbers and invoice numbers on the check. Send the fee payment to: Mrs. Fran McPherson Annual Administering and Compliance Fee Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 If you have questions regarding this matter, contact Charles H. Weaver of the NPDES program at 919 807- 6391 [or via e-mail: charles.weaver@ncmail.net]. Sin rely, `V, L een H. Sullins cc: Central Files Winston-Salem Regional Office / Jenny Graznak NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 807-6300 / FAX 919 807-6495 / Internet: www.ncwaterquality.org y+ An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper .;Va t u` a" "11 y Dewberry" September 29, 2009 Mr. Ken Pohlig, P.E. Construction Grants & Loans NC Division of Water Quality 1633 Mail Service Center Raleigh, NC 27699-1633 2301 Rexwoods Drive 919.881.9939 Suite 200 919.881.9923 fax Raleigh, North Carolina 27607 www.dewberry.com Reference: Milton, North Carolina Wastewater Treatment Plant Engineer's Certification Authorization to Construct # 087645A01 Dewberry Project # 50000841 Dear Mr. Pohlig: FCEC REIVED N.C. DeDt. of ENv T 0 1 M9 Winston -Sale r Regional C*fice ' The purpose of this letter is to provide the Engineer's Certification for the above reference project. Per our telephone conversation on September 29, 2009 it is understood that this certification will cover the facilities that have been constructed and changes from the Authorization to Construct dated May 30, 2007 will be noted. This wastewater treatment plant is permitted for a flow of 25,000 gpd under NPDES Permit No. NC0087645. The Authorization to Construct resulted in a design and permitted capacity of 25,000 gpd, and was awarded for the construction of the following specific facilities: "A 7,500 gallon equalization tank with influent bar screen and dual 80 gpm equalization pumps; a 10,000 gallon aeration tank using a fixed -film rotating aerator; a back-up 100 cfm air blower; a 144 square foot clarifier with air-lift sludge return pumps; a UV disinfection system rated at 25,000 gpd; an effluent flow meter; an 8 inch gravity outfall pipe; dual 3,000 gallon sludge holding tanks; a 25 kW emergency generator; and associated yard piping, in conformity with the project plans, specifications, and other supporting data filed and approved by the Department of Environment and Natural Resources." In order to comply with North Carolina General Statute 133-3, a performance specification was developed and alternate equipment was approved during the bidding and submittal phases of the project. It was determined that this equipment would meet the performance specification requirements. The Engineer's Certification is attached to this letter and all changes have been included in the description of the wastewater treatment plant. Should you have any questions or concerns, please call our office at (919)881-9939. Sincerely, Dewberry & Davis, Inc.�ED / Waa 4w B. West, P.E., AP Project Engineer Enclosures Cc: Cnny effress, M or, Town of Milton razn C Division of Water Quality n G. Reynolds Co., Inc. PA500008rrespondence\Letters\2009.09.29-CG&L-Pohlig-Engineers Certification.doc Dewberry & Davis, Inc. Town of Milton Wastewater Treatment Plant A to C No. 087645AOI Issued May 30, 2007 Engineer's Certification I, PAa,f+641/ K 'v R ` , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe periodically the construction of the Town of Milton Wastewater Treatment Plant, located on Doll Branch Road, Milton, NC, in Caswell County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: A 9,400 gallon equalization tank with influent bar screen, a 32 cfm air blower and dual 105 gpm equalization pumps; a 25,000 gallon aeration tank using a fixed -film suspended media system with 320 square feet of suspended media and dual 166 cfm air blowers; a 100 square foot clarifier with air-lift sludge return pumps; a UV disinfection system rated at 25,000 gpd; an effluent flow meter; and 8-inch gravity outfall pipe; dual 3,000 gallon sludge holding tanks, a 36 kW emergency generator; and associated yard piping, in conformity with the project plans, specifications, and other supporting data subsequently filed an approved by the Department of Environment and Natural Resources. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. We understand that the limits associated with the permitted flow of 25,000 gpd now apply. Signatur t Al Registration No. 3 V / 9 l Date d1 a Q CARO p •MESS/p 4- ::d SEAL 034991 _ IIIIII1\ Dewberry United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCO087645 111 121 09/08/04 117 18I CI 191 SI 201 1 Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ------------ —------------- Reserved ------ --------------- 67 I 169 70 13 I 711 I 721 NJ 73 L Lj 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:00 AM 09/08/04 07/09/01 Milton WWTP Exit Time/Date Permit Expiration Date Doll Branch Rd Milton NC 27305 10:00 AM 09/08/04 12/05/31 Name(s) of Onsite Representative (s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Walter Lea Thomas,PO Box 85 Milton NC 27305/Mayor/336-234-8980/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/�� U 4 VA-a� Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO087645 I11 12I 09/08/04 117 18ICI (cont.) Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Jenny Graznak visited the new Milton WWTP on Tuesday August 4, 2009 during the system start-up event. Also present were representatives from Dewberry (Project Engineer Matt West), R & A Laboratories (Jim Cheshire, Ron Wall, Neal McDuffie), contractors installing the system, and the Town of Milton (Mayor Walter Thomas). The system is brand new, just installed, with the following components: - equalization tank - aeration - clarifier - UV disinfection - sludge holding tank The discharge pipe is built up with rip rap and will discharge to Country Line Creek. Approximately 120-125 houses will be hooked up to the collection pressure system. Each house has a septic tank to collect solids and a pump that directs to wastewater plant. At first, R & A Labs will be responsible for all operations. However, eventually Elmer Stewart will take over as ORC for the colelction system aspect of the facility. The system has been deemed, with permit number WQCSD0422. Pictures of the new plant are available on Internet Explorer via ftp://SampsonReport:8Q2584@ftp.dewberry.com/. The plant has not been certified by the engineer yet as the Contractor has a few more items to complete before ready. Page # 2 Permit: NC0087645 Inspection Date: 08/04/2009 n___:1 Owner - Facility: Milton VWVfP Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: The plant is built but is not discharging yet. Engineers Certification is still required before hook-up can occur. Page # 3 Graznak, Jenny From: West, Matthew [mwest@Dewberry.com] Sent: Tuesday, August 04, 2009 6:31 PM To: Graznak, Jenny Subject: RE: Milton WWTP Jenny — Thanks for coming to the Milton startup today. I have uploaded some pictures to the following ftp site. Please let me know if you have problems accessing. ftp://SampsonReport:8Q2584@ftp.dewberry.com We will not be cerifying the plant after today's startup. The Contractor has a few more items to complete before we are ready. We will copy you on the certification when it is sent to CG&L. Please let me know if you have any questions. Thanks, Matt Matthew B. West, PE, LEED® AP Project Engineer Dewberry 2301 Rexwoods Drive Suite 200 Raleigh, NC 27607-3366 919.881.9939 919.881.9923 fax www.dewberry.com From: Graznak, Jenny [mailto:jenny.graznak@ncdenr.gov] Sent: Monday, July 27, 2009 10:55 AM To: West, Matthew Subject: RE: Milton WWTP I just put Aug 4 on my calendar and I will plan to be there. Thanks Matt. Please note new E-mail address: Jenny.Groznak@ncdenr.gov Jenny Graznak NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4960 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records taw and may be disclosed to third parties. From: West, Matthew [mailto:mwest@Dewberry.com] Sent: Friday, July 24, 2009 3:25 PM 1 To: Graznak, Jenny Cc: Watt, Matthew Subject: RE: Milton WWTP Jenny, I apologize for not getting back to you. The start-up of the Milton WWTP has been scheduled for Tuesday, August 4, 2009 at 8:00 am. If you cannot attend the start-up please let me know and we will meet with you at an alternate time Thanks, Matt Matthew B. West, PE, LEED® AP Project Engineer Dewberry 2301 Rexwoods Drive Suite 200 Raleigh, NC 27607-3366 919.881.9939 919.881.9923 fax www.dewberry.com From: Graznak, Jenny [mailto:jenny.graznak@ncdenr.gov] Sent: Thursday, July 23, 2009 10:07 AM To: West, Matthew Subject: Milton WWTP Matt, Just checking on the status of the start-up of the Milton wastewater treatment plantin Caswell County, NC. You had contacted our office several weeks ago about scheduling an initial inspection. Any update on status of the facility? Thank you. --------------------------------------------------------------------------- Please note new E-mail address: Jenny.Groznak@ncdenr.gov Jenny Graznak NC DENR Winston-Salem Regional Office Division of Water Quality 585 Woughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4960 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Visit Dewberry's website at www.dewberry.com This email transmission may contain confidential or privileged information. If you receive this email message in error, notify the sender by email and delete the email without reading, copying or disclosing the email contents. The unauthorized use or dissemination of any confidential or privileged information contained in this email is prohibited. If you are not the intended recipient and intentionally intercept or forward this message to someone else, you may be subject to criminal and/or civil penalties. See 18 U.S.C. 2511 et seq. May 30, 2007 The Honorable Walter L. Thomas, IV, Mayor Town of Milton P.O. Box 85 Milton, North Carolina 27305 Dear Mayor Thomas: Michael F. Easley. Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality It(�9�IV�D N.17. Perot- et ENR JUN 0 5 Z007 YJinstcn-sa,�n, Regional Office SUBJECT: Authorization to Construct A to C No. 087645AOI Town of Milton Wastewater Treatment Plant Caswell County A letter of request for Authorization to Construct was received March 28, 2007, by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a new 25,000 gpd Town of Milton Wastewater Treatment Plant, with discharge of treated wastewater into County Line Creek in the Roanoke River Basin. This authorization results in a design and permitted capacity of 25,000 gpd, and is awarded for the construction of the following specific facilities: A 7,500 gallon equalization tank with influent bar screen and dual 80 gpm equalization pumps; a 10,000 gallon aeration tank using a fixed -film rotating aerator; a back-up 100 cfm air blower; a 144 square foot clarifier with air-lift sludge return pumps; a UV disinfection system rated at 25,000 GPD; an effluent flow meter; an 8-inch gravity outfall pipe; dual 3,000 gallon sludge holding tanks; a 25 kW emergency generator; and associated yard piping, in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NCO087645 issued March 16, 2004, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0087645. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 1� hCarolina ,1�atura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: _ ate , ^J.`v ora 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Reoyd"ll0% Post Consumer Paper The Honorable Walter L. Thomas, IV, Mayor May 30, 2007 Page 2 The Winston-Salem Regional Office, telephone number (336) 771-5000, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699- 1633. Upon classification of the wastewater treatment facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 11 FV The Honorable Walter L. Thomas, IV, Mayor May 30, 2007 Page 3 One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerely. kp:cgm 'r'� imek, P.E cc: Amanda L. Bader, P.E., Dewberry & Davis, Inc., Raleigh, NC Caswell County Health Department DWQ Winston-Salem Regional Office, Surface Water Protection DWQ, Technical Assistance and Certification Unit DWQ, Point Source Branch, NPDES Program Daniel Blaisdell, P.E. Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. ATC File Noo- 20 is - mj(- ov f ( Cover Sheet from Staff Member to Regional Supervisor DMR Review Record Facility: f Yl�� �f/l1� Permit/Pipe No.: AZ-60V-76 YS-- Month/Year Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly/Daily Violations Date Parameter Permit Limit/Tvpe DMR Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations t -Feup X w Other Violations C> 014��1'1s i� sf i2 /RIXw1-.P, Completed by: Date: Regional Water Quality Supervisor Sianoff: Date: <Z Cover Sheet from Staff Member to Regional Supervisor DNIR Review Record Facility: [J�0+6n N Permit/Pipe No.: °N( 7�.A16?1s Month/Year a01 v Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Weekly/Daily Violations Date Parameter Permit Li r it/Type DMR Value % Over Limit Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations 2 a 72nkl l r)t{,or Vinlatinnc < Completed by: �� Y �Ij Date: Regional Water Quality Lem Supervisor Signoff: `-� Dater dtl-e''b--� 50 h�7010-"`'''%'n' a&ffi Michael F. Easley Governor _ William G. Ross, Jr., Secretary NCDENR North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D., Acting Director I'--• Division of Water Quality May 22, 2002 Mayor Walter Lea Thomas Town of Milton P.O. Box 85 Milton, North Carolina 27305 Subject: NPDES Permit application NCO087645 Milton �VWTP Caswell County Dear Mr. Thomas: The Division received your permit application and fee payment of $715.00 (paid by check # 7991) on May 15, 2002. Ms. Susan Wilson of the NPDES Unit will review your application. Ms. Wilson will contact your Authorized Representative (Lisa Alley of Cavanaugh & Associates) if further information is needed about this project. Please note that the NPDES Unit has consistently had at least 2 (and as many as 5) vacant positions since mid-1998. Our remaining permit writers are currently carrying extremely heavy workloads. %While we do not expect severe delays in handling your request, be aware that your application is one of many that Ms. Wilson is currently reviewing. If you have any additional questions concerning the subject application, please contact Nis. Wilson at (919) 733-5083, extension 510. cc: Winston-Salem Regional Office / Water Quality Section Central Files NPDES Unit Lisa Alley / Cavanaugh & Associates N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o.enr.state. nc.us Sincerely, �fIV7 Charles I i. Weaver,)r. NPDES Unit ASSIGNED TO -� DUE DATE G�? Phone: (919) 733-5083, extension 511 Fax: (919) 733-0719 e-mail: charles.weaver@ncmail.net cc: Caswell County Health Dept. Central Files WSRO NPDES STAFF REPORT AND RECOMMENDATION To: Permits and Engineering Unit Water Quality Section Attention: Susan Wilson Date: June 26, 2002 County: Caswell Permit No. NCO087645 PART I - GENERAL INFORMATION 1. Facility and Address: Mayor Walter Lea Thomas Town of Milton - (336) 234-8980 P. O. Box 85 Milton, N.C. 27305 2. Date of Investigation: June 25, 2002 3. Report Prepared by: Mike Mickey, Environmental Specialist II 4. Persons Contacted and Telephone Number: Ms. Lisa Alley, P.E., Cavanaugh & Associates, (336) 759-9001 Marvin Cavanaugh, Surveying Director, Cavanaugh & Associates, (336)593-8119 5. Directions to Site: Take Hwy 62 North towards Milton. Turn right onto Doll Branch Road and proceed 0.3 mile to the gravel drive on the left leading to the towns well house. 6. Discharge Points: Latitude: 36° 31' 46" Longitude: 79' 12' 25" U.S.G.S. Quad No. A-22-SW U.S.G.S. Quad Name: Milton, N.C. 7. Site size and expansion area consistent with application? The Town of Milton has an option to purchase approximately 15 acres of land that is contingent on the issuance of the NPDES permit. ej 8. Topography: The wetland treatment system will be located on the side of a gently sloping ridge, adjacent to Country Line Creek. 9. Location of nearest dwelling: Numerous dwellings are located along Doll Branch Road, however, none will be within 400 ft of the treatment system. 10. Receiving stream or affected surface waters: County Line Creek. a. Classification: C b. River Basin and Subbasin No.: 03-02-04 C. Describe receiving stream features and pertinent downstream uses: The confluence with the Dan River is approximately 1.6 mile downstream. Part II -. DESCRIPTION OF DISCHARGE AND TREATMENT WORKS a. Volume of Wastewater to be permitted: 0.05 MGD b. What is the current permitted capacity of the WWTP? NA - no permit issued. Actual treatment capacity of the current facility? NA - not built. d. Dates of Authorizations to Construct issued in the previous two years. NA. e. Please describe the existing wastewater treatment facilities; NA - not built. f. Please provide a description of proposed wastewater treatment facilities. The Alternatives Analysis Report concludes that a constructed wetlands wastewater treatment facility is the best alternative based on the net present cost standpoint. The net present cost of the NPDES option (constructed wetland - $2,299,045) is 30 % cheaper than the nondischarge option (spray irrigation - $2,990,996). The Preliminary Engineering Report proposes a 0.05 MGD constructed wetlands wastewater treatment facility consisting of the following: influent metering station, bar screen, facultative lagoon (with floating aerator), dual shallow rooted plant cells (bullrush and cattails) and post -treatment (sandfilter, UV disinfection, aeration unit and metering manhole). In addition, a collection system with 13,858 feet of gravity line, 4,409 feet of force main and three pump stations is proposed. NPDES Permit Staff Report Version 10/92 Page 2 g. Possible toxic impacts to surface waters: A speculative limit of 5.9 mg/1 is proposed to protect for ammonia toxicity. h. Pretreatment Program (POTWs only): NA - domestic wastewater only. 2. Residuals handling and disposal scheme: Sludge from the lagoon would be removed by a licensed septage hauler for disposal in a POTW. 3. Treatment plant classification. Class I. 4. SIC Code(s): 4952 Wastewater Code(s): Primary Ol Main Treatment Unit Code: 0 0 0 X 7 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or public monies (municipals only)? Funding has been secured for the project. The Town of Milton received a $1,307,000 grant from the Rural Center through the Unsewered Communities Grant Program. Additional funding will come from the USDA Rural Development office. In addition, the Town has committed $20,000 to the project. 2. Special monitoring or limitations (including toxicity) requests: NA. 3. Important SOC, JOC or Compliance Schedule dates: NA. 4. Alternative Analysis Evaluation: Spray Irrigation: The Alternatives Analysis report indicates that a spray or drip irrigation system is not feasible because "the availability of that much consecutive land is a concern for the Town of Milton". It should be noted that a detailed soils analysis report was not provided as required by DWQ's EEA Guidance Document. In addition, it was not determined if any additional land could be acquired, nor was there any documentation from adjacent owners stating that additional land was unavailable. Connection to Regional Sewer System: Not feasible due to distance (approximately 9 miles of force main needed to reach the City of Danville, Va). Subsurface: Not feasible due to volume of water to be disposed. NPDES Permit Staff Report Version 10/92 Page 3 PART IV - EVALUATION AND RECOMMENDATIONS The Town of Milton (population 236 or 107 connections) is currently served by septic tanks. Due to concerns over failing systems, the town is proposing the construction of a collection system and NPDES treatment facility. The proposed Constructed Wetland Wastewater Treatment Facility (CWWTF) would be a good match for the Town of Milton's situation (lower maintenance costs and domestic wastes only). Signature of report pre er Water Quality Regional Supervisor �i 11 - 2 ;-6 2 Date NPDES Permit Staff Report Version 10/92 Page 4 Copynqht (C) 1997, Maptech, Inc