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HomeMy WebLinkAboutWQ0031672_Regional Office Historical File Pre 2016 AritrA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, Ill Governor Secretary June 2, 2014 John P. Woodrum Alltech, Inc. 11761 Hwy 770 E Eden, NC 27288 SUBJECT: 2013 Annual Report Review Alltech, Inc. Alltech Eden Plant Permit No: WQ00031672 Rockingham County Dear Mr. Woodrum: The Division of Water Resources (DWR) acknowledges receipt of your 2013 annual report for the subject permit. A review of this report was conducted by Stephen Berry. Review of the subject annual report received on May 20, 2014 reflects compliance with Permit No. WQ0031672. Please note: Permit Condition IV. 9. requires three copies of an annual report shall be submitted on or before March 1st (of the following calendar year). If you or your staff have any questions, please contact Stephen Berry at 336-771-5288. Sincerely, dr, � Sherri V. Knight, PE Assistant Supervisor Water Quality Regional Operations Division of Water Resources, NCDENR Cc: Rockingham County Health Department Non-Discharge Permitting Unit— Permit File WQ0031672 585 Waughtown Street,Winston-Salem,North Carolina 27107 Phone:336-771-5000\Internet:www.ncdenr.gov An Equal Opportunity\Affirmative Action Employer—Made in part by recycled paper ANNUAL LAND APPLICATION CERTIFICATION FORM WQ Permit#: WQ003 1672 County: Rockingham Year: 2014 Facility Name(as shown on permit): Alltech Inc Land Application Operator: JP Woodrum Phone: 336-635-5190 Land application of residuals as allowed by the permit occurred during the past calendar year? ❑ Yes ❑� No - If No,skip Part A, and Part B and proceed to Part C. Also, If residuals were generated but not land applied, please attach an explanation on how the residuals were handled. Part A-Residuals Application Summary: Total number of application fields in the permit: Total number of fields utilized for land application during the year: Total amount of dry tons applied during the year for all application sites: Total number of acres utilizes for land application during the year: Part B-Annual Compiance Statement: Facility was compliant during calendar year with all conditions of the land application permit (including but not limited to items 1-13 below) issued by the Division of Water Resources. ❑ Yes ❑ No If no please, provide a written description why the facility was not compliant,the dates, and explain corrective action taken. 1) Only residuals approved for this permit were applied to the permitted sites. 2) Soil pH was adjusted as specified in the permit and lime was applied(if needed)to achieve a soil pH of at least 6.0 or the limit specified in the permit. 3) Annual soils analysis were performed on each site receiving residuals during the past calendar year and three(3)copies of laboratory results are attached. 4) Annual TCLP analysis (if required)was performed and three(3)copies of certified laboratxr results are attached. 5) All other monitoring was performed in accordance with the permit and reported during the Ears,r i 6a i i three(3) copies of certified laboratory results are attached. AN 1 4 ?O1� 6) The facility did not exceed any of the Pollutant Concentration Limits in 15A NCAC 02T .1105(a)or the Pollutant Loading Rates in 15A NCAC 02T .1105(b)(applicable to 40 CFR Part 503 regulated faciliities)DVVR 3=CIIUN 7) All general requirements in as specified in the Land Application Permit were complied Wi h�(pp11cON anie�tt� �`I!"' Part 503 regulated facilities). 8) All monitoring and reporting requirements in 15A NCAC 02T .1111 were complied with(applicable to 40 CFR Part 503 regulated facilities). 9) All operations and maintenance requirements in the permit were complied with or, in the case of a deviation, prior authorization was received from the Division of Water Resources. 10) No contravention of Ground Water Quality Standards occurred at a monitoring well or explanations of violations are attached to include appropriate actions and remediations. 11) Vegetative cover was maintained and proper crop management was performed on each site receing residuals, as specified in the permit. 12) No runoff of residuals from the application sites onto adjacent property or nearby surface waters has occurred. 13) All buffer requirements as specified on the permit were maintained during each application of residuals. Part C -Certification: "I certify, under penalty of law,that the above information is,to the best of my knowledge and belief,true,accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." JP Woodrum/Operations Mgr P 3 -2(P-iS Permittee Name and Title(type or print) ature of Permittee Date Signature of Preparer* Date Signature of Land Applier Date (if different from Permittee) (if different from Permittee and Preparer) * Preparer is defined in 40 CFR Part 503.9 (r)and 15A NCAC 02T .1102 (26) DENR FORM ACF (12/2006) AVA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor r. Secretary N.C.RECEIVED NR June 22,2015 JUN 2 9 2015 CERTIFIED MAIL#70150640000798335127 WINSTON-SALEM RETURN RECIEPT REQUESTED REGIONAL OFFICE Charles W. Setliff Alltech, Inc. 11761 Hwy. 761 East Eden,NC 27288 Subject: Notice of Deficiencies NOD-2015-PC-0166 Alltech Eden Permit Number WQ0031672 Distribution of Residual Solids Permit Rockingham County Dear Mr. Setliff: As of this date, our records indicate that the above-referenced permit, which was issued on October 22, 2010 and expires on July 31, 2016, has overdue fees. It is a condition of your permit to pay the annual administering and compliance fee within thirty (30) days of being billed by the Division of Water Resources(Division). Failure to pay the fee accordingly may result in the Division initiating enforcement actions, to include the assessment of civil penalties. Civil penalty assessments may be issued of not more that twenty-five thousand ($25,000)dollars against any"person"who violates or fails to act in accordance with the terms, conditions,or requirements of a permit under authority of G.S. 143-215.6A. Therefore, it is imperative that you submit the appropriate fee as requested within fifteen (15) days of the receipt of this notice. According to our records,the following invoice(s)are outstanding: Invoice Number Invoice Date Due Date Outstanding Fee 2014PR006491 July 10,2014 August 9, 2014 $810.00 Non-Discharge Permitting Unit 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Phone:919-807-6464\Internet htto://oortal.ncdenr.oro/web/wq An Equal Opportunity\Affirmative Action Employer—Made in part with recycled paper A copy of the invoice is enclosed. Please remit payment made payable to the North Carolina Department of Environment and Natural Resources (NCDENR) in the amount of$810.00. Please mail this payment to: Division of Water Resources Budget Office Attn: Teresa Revis 1617 Mail Service Center Raleigh,NC 27699-1617 For questions regarding any overdue annual fees, please contact Teresa Revis with the Division's Budget Office at (919) 807-6316. If you have any other questions, please contact Ed Hardee by phone at (919) 807-6319 or by email at ed.hardee@ncdenr.gov. Sincerely, Nathaniel Thornburg, Unit Supervisor Non-Discharge Permitting Unit cc: r " y Permit File i 1 31672 Teresa Revis—DWR Budget Office ANNUAL LAND APPLICATION CERTIFICATION FORM WQ Permit#: WQ0031672 County: Rockingham Year: 2013 Facility Name(as shown on permit): Alltech(Eden) Land Application Operator: JP Woodrum Phone: 336-635-5190 Land application of residuals as allowed by the permit occurred during the past calendar year? N C L:::_`. '' ❑ Yes ElNo - If No,skip Part A, and Part B and proceed to Part C. Also, If residuals were „v, 2 0 2 :•Ei< generated but not land applied, please attach an explanation on how the residuals were handled. RE(..„ONALG HL Part A-Residuals Application Summary: Total number of application fields in the permit: 0 Total number of fields utilized for land application during the year: 0 Total amount of dry tons applied during the year for all application sites: 0 Total number of acres utilizes for land application during the year: 04 Part B-Annual Compiance Statement: Facility was compliant during calendar year with all conditions of the land application permit (including but not limited to items 1-13 below) issued by the Division of Water Resources. ❑ Yes ❑ No If no please, provide a written description why the facility was not compliant, the dates,and explain corrective action taken. RE(FivED 1) Only residuals approved for this permit were applied to the permitted sites. MAY 1 2 2) Soil pH was adjusted as specified in the permit and lime was applied(if needed)to achieve a soil pH of at'least 6.0 or the limit specified in the permit. �VAfEk lik..n,..,, ;ECTION RMATM oanrES I 3) Annual soils analysis were performed on each site receiving residuals during the past calendar year and threeTiy i ies of laboratory results are attached. 4) Annual TCLP analysis(if required)was performed and three(3)copies of certified laboratory results are attached. 5) All other monitoring was performed in accordance with the permit and reported during the year as required and three(3) copies of certified laboratory results are attached. 6) The facility did not exceed any of the Pollutant Concentration Limits in 15A NCAC 02T .1105(a)or the Pollutant Loading Rates in 15A NCAC 02T .1105(b)(applicable to 40 CFR Part 503 regulated facilities). 7) All general requirements in as specified in the Land Application Permit were complied with(applicable to 40 CFR Part 503 regulated facilities). 8) All monitoring and reporting requirements in 15A NCAC 02T .1111 were complied with(applicable to 40 CFR Part 503 regulated facilities). 9) All operations and maintenance requirements in the permit were complied with or, in the case of a deviation, prior authorization was received from the Division of Water Resources. 10) No contravention of Ground Water Quality Standards occurred at a monitoring well or explanations of violations are attached to include appropriate actions and remediations. 11) Vegetative cover was maintained and proper crop management was performed on each site receing residuals, as specified in the permit. 12) No runoff of residuals from the application sites onto adjacent property or nearby surface waters has occurred. 13) All buffer requirements as specified on the permit were maintained during each application of residuals. Part C-Certification: "I certify, under penalty of law,that the above information is, to the best of my knowledge and belief,true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 9 JP Woodrum/Operations Mgr , P '7 0/9 Permittee Name and Title(type or print) ature of Permittee Date Signature of Preparer* Date Signature of Land Applier Date (if different from Permittee) (if different from Permittee and Preparer) * Preparer is defined in 40 CFR Part 503.9(r)and 15A NCAC 02T .1102 (26) DENR FORM ACF (12/2006) NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P. E. John E. Skvarla, Ill Governor Director Secretary April 17, 2013 Daniel Bowen, Operations Manager Alltech, Inc. 11761 Hwy 770 E Eden,NC 27288 SUBJECT: 2012 Annual Report Review Alltech,Inc. Alltech Eden Plant Permit No: WQ0031672 Rockingham County Dear Mr. Bowen: Enclosed please find a copy of the Annual Report Review conducted on April 17, 2013. The review was conducted by Derek Denard of the Winston-Salem Regional Office. A copy of FORM DMSDF was received on January 09, 2013 indicating that no distribution or marketing occurred in 2012. The facility was found to be in compliance with permit WQ0031672. If you or your staff have any questions, please call Derek Denard at 336-771-5286. Sincerely, ,v!rfLett. 1\-'";-r2--e Sherri V.Knight,P.E. Regional Supervisor, Aquifer Protection Section cc: Rockingham County Health Department APS Central Office-Permit File WQ0031672 Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 Phone:336-771-50001 FAX:336-771-4631\Customer Service:1-877-623-6748 None h Carolina Internet:http://portal.ncdenr.org/webtwq Aaturall An Equal Opportunity 1 Affirmative Action Employer �/ CAL DISTRIBUTION AND MARKETING/SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM _..i f#: WQ0031672 FACILITY NAME: ALLTECH,INC-EDEN PHONE: 336-635-5190 COUNTY: ROCKINGHAM OPERATOR: DANIEL BOWEN FACILITY TYPE(please check one): '© Surface Disposal(complete Part A(Source(s)and"Residual In" Volume only)and Part C) ® Distribution and Marketing(complete Parts A,B,and C) Was the facility in operation during the past calendar year? Yes El No 0 -* If No skip parts A,B,C and certify form below Part A*: Part B*: Sources s include NPDES#if Volume(dry tons) Recipient Information Month ( )( Amendment/ applicable) Residual In Product Out Name(s) Volume(dry tons) Intended use(s) Bulking Agent January February March April May June July August September October November December Total from FORM DMSDF(sup) Totals: I Annual(dry tons): 0 _ 0 0 0 Amendment(s)used:I Bulking Agent(s)used: * If more space is required,attach additional information sheets(FORM DMSDF(supp)): Total Number of Form DMSDF(Supp) Part C: Facility was compliant during the past calendar year with all conditions of the land application permit S Yes (including but not limited to items 1-3 below)issued by the Division of Water Quality: ❑ No--Pw. If No, Explain in Narritive I. All monitoring was done in accordance with the permit and reported for the year as required and three(3)copies of certified laboratory results are attached. 2. All operation and maintenance requirements were compiled with or, in the case of a deviation,prior authorization was received from the Division of Water Quality. 3. No contravention of Ground Water Quality Standards occurred at a monitoring well. "I certify,under penalty of law,that the above information is,to the best of my knowledge and belief,true,accurate and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations." At LTA c=H -EDEN 1 /,//,3 / J/� // "�_IVED Signature of Permittee Date Signature of Preparer** Date s ESN (if different from Permittee) JAN 2 2 2O ;; **Preparer is defined in 40 CFR Part 503.9(r)and 15A NCAC 2T.1102(26) DENR FORM DMSDF(12/2006) Ad eech® ...naturally RECEIVED N.C.Dept.o'ENq January 4,2013 JAN 2 2 20E Winston-Salem Mr.Jon Risgaard Cih Q Land Application Unit Supervisor /qN 4$41, / NCDENR, Division of Water Quality-Aquifer Protection Section 09 �v�lfry 2728 Capital Blvd. 20/2 -yf Raleigh, NC 27604 0h`a�,t�ns RE:2012 Annual Land Application Report(Permit No. WQ0031672) Alltech,Inc.-Eden Plant Dear Mr. Risgaard Alltech, Inc.owns and operates a brewing residuals processing facility in Eden, North Carolina (Eden facility).With this cover letter,Alltech is submitting its required annual land application report for 2012 in reference to Permit No. WQ0031672.Three copies of this report are attached to this cover letter. Alltech has owned this facility since August 13,2010. It was operational September 18,2010.Since the time operations have began no land applications of residuals were performed.All the residuals have been dried and distributed for animal nutrition products or fuel ethanol. If you have any questions or need additional information, please contact me at(336)635-5190. Sincerely, Alltech,Inc.-Eden Plant Daniel Bowen Operations Manager Proud Sponsor of the Afi echfEI WORLD EQUESTRIAN GAM ES.2014 ALLTECH 111761 Highway 770 East I Eden, North Carolina 27288 I USA T_� . r,on I t,v qu; 61; 5191 I Alltech.com I Facebook.com/AlltechNaturally I @Alltech CLASS A ANNUAL DISTRIBUTION AND MARKETING/ SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM WQ PERMIT#: WQ0031672 FACILITY NAME: ALLTECH, INC-EDEN PHONE: 336-635-5190 COUNTY: ROCKINGHAM OPERATOR: CHARLES SETLIFF FACILITY TYPE(please check one): El Surface Disposal(complete Part A(Source(s)and "Residual In" Volume only)and Part C) ❑ Distribution and Marketing(complete Parts A,B,and C) Was the facility in operation during the past calendar year? Yes El No ❑ —0. If No skip parts A,B,C and certify form below Part A*: Part B*: Volume(dry tons) Recipient Information Month Sources(s)(include NPDES#if Amendment/ applicable) Bulking Agent Residual In Product Out Name(s) Volume(dry tons) Intended use(s) January February March April May June July August September October November December Total from FORM DMSDF(sup) Totals: Annual(dry tons): 0 0 0 0 Amendment(s)used:I Bulking Agent(s)used: * If more space is required,attach additional information sheets(FORM DMSDF(supp)): Total Number of Form DMSDF(Supp) Part C: Facility was compliant during the past calendar year with all conditions of the land application permit ❑Q Yes (including but not limited to items 1-3 below)issued by the Division of Water Quality: ❑ No—♦ If No, Explain in Narritive I. All monitoring was done in accordance with the permit and reported for the year as required and three(3)copies of certified laboratory results are attached. 2. All operation and maintenance requirements were compiled with or, in the case of a deviation,prior authorization was received from the Division of Water Quality. ' 3. No contravention of Ground Water Quality Standards occurred at a monitoring well. "I certify,under penalty of law,that the above information is,to the best of my knowledge and belief,true,accurate and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations." 1 _ rn 0 CO DO 1q2-1--r4'cll - e. E21) „Qi,?Zi/ .3/004.2 ADI 'a° Signature of Permittee Date Signature of Preparer** Date v CD j z� (if different from Permittee) **Preparer is defined in 40 CFR Part 503.9(r)and 15A NCAC 2T.1102(26) DENR FORM DMSDF(12/2006) Alltech® Nutrition, health, performance ...naturally •, February 20, 2012 Mr.Jon Risgaard Land Application Unit Supervisor NCDENR, Division of Water Quality—Aquifer Protection Section 2728 Capital Blvd. Raleigh, NC 27604 RE: 2011 Annual Land Application Report(Permit No. WQ0031672) Alltech,Inc.—Eden Plant Dear Mr. Risgaard Alltech, Inc. owns and operates a brewing residuals processing facility in Eden, North Carolina (Eden facility).With this cover letter, Alltech is submitting its required annual land application report for 2010 in reference to Permit No.WQ0031672.Three copies of this report are attached to this cover letter. Alltech has owned this facility since August 13, 2010. It was operational September 18, 2010. Since the time operations have began no land applications of residuals were performed.All the residuals have been dried and distributed for animal nutrition products or fuel ethanol. If you have any questions or need additional information, please contact me at (336) 635-5190. Sincerely, Alltech,Inc.—Eden Plant 0914,k3 Charles Setliff Facility Manager �`e•% Proud sponsor of the Alltech-fEI World Equestrian Games 201OTM ALLTECH 13031 Catnip Hill Pike I Nicholasville, KY 40356 Tel.: 859.885.9613 I Fax: 859.885.6736 I www.alltech.com CLASS A ANNUAL DISTRIBUTION AND MARKETING/SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM W Q PERMIT#: WQ 0 031672 FACILITY NAME: Alit o re h, T n c-_ Edam PHONE:316_&.;,_51 g0 COUNTY:Rockingham OPERATOR: (May-1 ea Ratliff FACILITY TYPE(please check one): ® Surface Disposal(complete Part A(Source(s)and "Residual In" Volume only)and Part C) ❑ Distribution and Marketing(complete Parts A,B,and C) Was the facility in operation during the past calendar year? Yes RI No ❑ -* If No skip parts A,B,C and certify form below Part A*: Part B*: Volume(dry tons) Recipient Information Month Sources(s)(include NPDES#if Amendment/ applicable) Bulking Agent Residual In Product Out Name(s) Volume(dry tons) Intended use(s) January February March April May June July August September October November - December Total from FORM DMSDF(sup) Totals: Annual(dry tons): Amendment(s)used: Bulking Agent(s)used: *If more space is required,attach additional information sheets(FORM DMSDF(supp)): Total Number of Form DMSDF(Supp) Part C: Facility was compliant during the past calendar year with all conditions of the land application permit ® Yes (including but not limited to items 1-3 below)issued by the Division of Water Quality: ❑ No If No, Explain in Narritive 1. All monitoring was done in accordance with the permit and reported for the year as required and three(3)copies of certified laboratory results are attached. 2. All operation and maintenance requirements were compiled with or, in the case of a deviation,prior authorization was received from the Division of Water Quality. 3. No contravention of Ground Water Quality Standards occurred at a monitoring well. "I certify,under penalty of law,that the above information is,to the best of my knowledge and belief,true,accurate and complete.I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations." RECEIVED N.C.Dept.of ENR C1k 4i7 2✓ 1/ LIAR0 1Signature of Permitt Date Signature of Preparer** Dat 201f (if different from Permittee) Instonsalem ON Regional Office ** Preparer is defined in 40 CFR Part 503.9(r)and 15A NCAC 2T.1102(26) FEB 28 2011 DENR FORM DMSDF(12/20061 Alltech® Nutrition, health, performance ...naturally February 25,2011 Mr.Jon Risgaard Land Application Unit Supervisor NCDENR, Division of Water Quality—Aquifer Protection Section 2728 Capital Blvd. Raleigh, NC 27604 RE: 2010 Annual Land Application Report(Permit No. WQ0031672) Alltech, Inc.—Eden Plant Dear Mr. Risgaard Alltech, Inc. owns and operates a brewing residuals processing facility in Eden, North Carolina (Eden facility).With this cover letter,Alltech is submitting its required annual land application report for 2010 in reference to Permit No.WQ0031672.Three copies of this report are attached to this cover letter. Alltech has owned this facility since August 13, 2010. Since the time operations have began no land applications of residuals were performed.All the residuals have been dried and distributed for animal nutrition products or fuel ethanol. If you have any questions or need additional information, please contact me at(336)635-5190. Sincerely, Alltech,Inc.—Eden Plant Charles Setliff , CJlJ�;, ,TiON Facility Manager FEB 28 2011 Proud sponsor of the .�i►� Ai!tech-FEI World Equestrian Games 2010' ALLTECH 13031 Catnip Hill Pike I Nicholasville, KY 40356 Tel.: 859.885.9613 I Fax: 859.885.6736 I www.alltech.com Derek C. Denard Environmental Specialist Winston-Salem Regional Office Division of Water Quality, Aquifer Protection Section PHONE LOG Date: February 21, 2011 Time: -4:00 PM Contact: Charles Setliff With: Al!tech Inc. (formly Cargill, Inc.) Phone: 336-635-5190 Subject: Inspection for Permit WQ0031672 Called Returned: N/A Summary: Residuals have not been distributed since the permit was issued. The residuals are an off-quality by-product of the process to remove ethanol and recover waste brewer's yeast for sale as animal feed. Reminded them to fill out annual report certification page and that the Class A Distribution and Marketing / Surface Disposal Certification and Summary Form instead of the Annual Land Application Certification From. Compliance Inspection Report Permit: WQ0031672 Effective: 10/22/10 Expiration: 07/31/16 Owner: Alltech Inc SOC: Effective: Expiration: Facility: Alltech Eden County: Rockingham 11761 Hwy 770 E Region: Winston-Salem Eden NC 27288 Contact Person: Charles W Setliff Title: Phone: 336-635-5190 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 02/21/2011 Entry Time: 04:00 PM Exit Time: 04:30 AM Primary Inspector: Derek Denard Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Reconnaissance Permit Inspection Type: Distribution of Residual Solids(503 exempt) Facility Status: ■ Compliant 0 Not Compliant Question Areas: II Miscellaneous Questions (See attachment summary) Page: 1 Permit:WQ0031672 Owner-Facility:Alltech Inc inspection Date: 02/21/2011 Inspection Type:Reconnaissance Reason for Visit:Routine Inspection Summary: PHONE LOG Date: February 21,2011 Time:—4:00 PM Contact: Charles Setliff With:Alltech, Inc. (formly Cargill, Inc.) Phone: 336-635-5190 Subject: Inspection for Permit WQ0031672 Called Returned: N/A Summary: Residuals have not been distributed since the permit was issued. The residuals are an off-quality by-product of the process to remove ethanol and recover waste brewer's yeast for sale as animal feed. Reminded them to fill out annual report certification page and that the Class A Distribution and Marketing/Surface Disposal Certification and Summary Form instead of the Annual Land Application Certification From. Page: 2 Knight, Sherri From: Knight, Sherri Sent: Thursday, October 21, 2010 10:12 AM To: Montgomery, Lori Subject: RE: W00031672 I'm not aware of any issues that would be a problem with processing the change. Sherri Knight, PE NC DENR Winston-Salem Regional Office Division of Water Quality, Aquifer Protection Section 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-5280 FAX: (336) 771-4632 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Montgomery, Lori Sent: Tuesday, October 19, 2010 1:37 PM To: Knight, Sherri Subject: WQ0031672 Sherri- I receive an ownership change request for permit WQ0031672. The owner has changed from Cargill, Inc.to Alltech, Inc. Just wanted to touch base and make sure that the R.O. has no issues with me proceeding with this modification to the permit. Thanks, Lori Lori A. Montgomery, PE Environmental Engineer NC Division of Water Quality Aquifer Protection Section Land Application Unit phone: (919) 715-6187 fax: (919) 715-6048 111,111 Ll ri ed to lori.montgomery@ncdenr.gov. DISCLAIMER: All e-mails sent to and from this account are subject to the North Carolina Public Records Law and may be disclosed to third parties. 1 ANNUAL LAND APPLICATION CERTIFICATION FORM ermit#: WQ0031672 County: Rockingham Year: 2009 acility Name(as shown on permit): Cargill, Incorporated Land Application Operator: Cargill, Inc. Phone: 336-635-5190 Land application of residuals as allowed by the permit occurred during the past calendar year? ❑ Yes 0 No -If No,skip Part A,and Part B and proceed to Part C. Also,If residuals weR�CEIVE01 oENR,DWQ generated but not land applied, please attach an explanation on how the residuals were handlAGUIFFR'PRfTFCTIf N SECTION Part A-Residuals Application Summary: FEB IS 2010 Total number of application fields in the permit: Total number of fields utilized for land application during the year: Total amount of dry tons applied during the year for all application sites: Total number of acres utilizes for land application during the year: Part B-Annual Compiance Statement: Facility was compliant during calendar year with all conditions of the land application permit (including but not limited to items 1-13 below) issued by the Division of Water Quality. 0 Yes 0 No If no please, provide a written description why the facility was not compliant, the dates,and explain cowaction taken. N.C.Dept of ENR 1) Only residuals approved for this permit were applied to the permitted sites. FEB 2 5 2010 2) Soil pH was adjusted as specified in the permit and lime was applied(if needed)to achieve a soil pH ofFlitg in ton- OerMbilklt the limit specified in the permit. 3) Annual soils analysis were performed on each site receiving residuals during the past calendar year and three(3)copies of laboratory results are attached. 4) Annual TCLP analysis(if required) was performed and three(3)copies of certified laboratory results are attached. 5) All other monitoring was performed in accordance with the permit and reported during the year as required and three (3)copies of certified laboratory results are attached. 6) The facility did not exceed any of the Pollutant Concentration Limits in 15A NCAC 02T .1105(a) or the Pollutant Loading Rates in 15A NCAC 02T .1105(b)(applicable to 40 CFR Part 503 regulated facilities). 7) All general requirements in as specified in the Land Application Permit were complied with (applicable to 40 CFR Part 503 regulated facilities). 8) All monitoring and reporting requirements in 15A NCAC 02T .1 1 1 1 were complied with (applicable to 40 CFR Part 503 regulated facilities). 9) All operations and maintenance requirements in the permit were complied with or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 10) No contravention of Ground Water Quality Standards occurred at a monitoring well or explanations of violations are attached to include appropriate actions and remediations. 11) Vegetative cover was maintained and proper crop management was performed on each site receing residuals, as specified in the permit. 12) No runoff of residuals from the application sites onto adjacent property or nearby surface waters has occurred. 13) All buffer requirements as specified on the permit were maintained during each application of residuals. Part C-Certification: "I certify,under penalty of law, that the above information is, to the best of my knowledge and belief, true,accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." CAzu,4_ 4,� —17—/v Permittee Name and Title(type or print) Signature of Permittee Date Signature of Preparer* Date Signature of Land Applier Date (if different from Permittee) (if different from Permittee and Preparer) * Preparer is defined in 40 CFR Part 503.9 (r)and 15A NCAC 02T .1 102 (26) DENR FORM ACF (12/2006) Cargill February 17, 2010 Mr. Jon Risgaard Land Application Unit Supervisor NCDENR, Division of Water Quality -Aquifer Protection Section 2728 Capital Blvd., Raleigh,NC 27604 RE: 2009 Annual Land Application Report(Permit No. WQ0031672) Cargill,Inc. —Eden Plant Dear Mr. Risgaard: Cargill, Inc. (Cargill)owns and operates a brewing residuals facility in Eden,North Carolina(Eden facility). With this letter, Cargill is submitting its required annual land application report for 2009 in reference to Permit No. WQ0031672. Three copies of this report are attached to this cover letter. Throughout 2009, no land applications were performed and Cargill shipped all residual solids off-site. Cargill shipped a total of 8,365,840 lbs. of residual slurry(173 truck loads)to Brooks Contracting (composter)between 11/4/09 and 12/30/09. Cargill's Eden facility sustained significant damage to an air emissions baghouse during this time and was not operational during repairs, requiring the need to ship off-site the referenced slurry. If you have any questions or need additional information, please contact me at(336)635-5190. Sincerely, CARGILL, INC. Charles Setliff Plant Manager Attachment RECEIVED I DENR I DWQ AQUIFFR ROTFCTION SECTION FEB 2,3 2010 PO Box 9300 15407 McGinty Road West Minneapolis,MN 55440-9300 Wayzata,MN 55391-2399 ATTACHMENT 1 -ANNUAL WATER QUALITY REPORTING FORM RECEIVED �� N.C.Dept.of ENR, Cal'�lll� JUL ! 4 2OOr July 2,2009 Reg/lanaiOff7ce Mr.Ed Hardee o NCDENR,Division of Water Quality RECEIVED/DENR/DWQ Aquifer Protection Section AQUIFFR'PRoTFC N SFDTION 1636 Mail Service Center JUL Raleigh,NC 27699-1636 8 2009 RE: Notice of Violation Response(NOV-2009-PC-0546) Cargill,Inc. —Eden Plant Failure to Submit Annual Report Dear Mr.Hardee: Cargill,Inc. (Cargill)owns and operates a brewing residuals facility in Eden,North Carolina(Eden facility). Cargill received a Notice of Violation(NOV)from the North Carolina Department of Environment and Natural Resources(DENR)dated June 24, 2009 related to the failure to submit a 2008 annual report to the Division of Water Quality. In the June 24,2009 letter, DENR requires that Cargill submit a written response to DENR within 15 calendar days, including three copies of the annual report for 2008. Cargill is submitting this letter of explanation and attachments,to the June 24, 2009 NOV. Cargill purchased the Eden plant from NPC in November of 2007. Cargill did not immediately transfer the Land Applications of Residual Solids permit into the Cargill name as it determined if the practice would continue under the Cargill ownership. Throughout 2008, no land applications were performed and the permit remained in the NPC name; Cargill shipped all residual solids off-site during the 2008 calendar year. Since Cargill did not perform any land applications throughout 2008 and Cargill did not apply for an ownership change on the existing NPC permit, Cargill was unaware of a need to submit a 2008 annual report. Cargill has included a 2008 annual report as an attachment to this letter(three copies), indicating no activity throughout the reporting year. On February 24, 2009, Cargill determined that it may wish to resume land applications of residual solids and requested a transfer of the NPC permit into the Cargill name. On March 5, 2009, DENR issued Permit No. WQ0031672 to Cargill for land application of residual solids. Cargill fully intends to submit the 2009 annual report for this permit in a timely fashion on or before March 1, 2010. * * * * * * PO Box 9300 15407 McGinty Road West Minneapolis,MN 55440-9300 Wayzata,MN 55391-2399 Mr.Hardee—Page 2 July 2, 2009 If you have any questions or need additional information, please contact me at(336) 635-5190. Sincerely, CARGILL, INC. ,c424(z, Charles Setliff REC Plant Manager Attachment cc: Mr.TonyJabon,Trinity Consultants AQUIFER pOrprTNR/DWQ JUL 0 SFCT101V 8 2009 Mr. Hardee—Page 3 July 2,2009 ATTACHMENT 1 —ANNUAL WATER QUALITY REPORTING FORM SFrTg RECEIVED/UtNR/Uvvi� AQUIFFR PRnTrr'TIO i N JUL 4) 8 2009 ANNUAL LAND APPLICATION CERTIFICATION FORM Q Permit#: W00031672 County: Rockingham Year: 2008 Facility Name(as shown on permit): NPC Land Application Operator: Cargill, Inc. Phone: (336)635-5190 Land application of residuals as allowed by the permit occurred during the past calendar year? ❑ Yes El No -If No,skip Part A,and Part B and proceed to Part C. Also,If residuals were generated but not land applied, please attach an explanation on how the residuals were handled. Part A-Residuals Application Summary: RECEIVED I DENR I DWQ Total number of application fields in the permit: ACiJFp.PRniTrTWJ PkGr.TIC N Total number of fields utilized for land application during the year: JUL A 8 2009 Total amount of dry tons applied during the year for all application sites: Total number of acres utilizes for land application during the year: Part B-Annual Compiance Statement: Facility was compliant during calendar year with all conditions of the land application permit (including but not limited to items 1-13 below) issued by the Division of Water Quality. ❑ Yes ❑ No If no please,provide a written description why the facility was not compliant,the dates,and explain corrective action taken. 1) Only residuals approved for this permit were applied to the permitted sites. 2) Soil pH was adjusted as specified in the permit and lime was applied(if needed)to achieve a soil pH of at least 6.0 or the limit specified in the permit. 3) Annual soils analysis were performed on each site receiving residuals during the past calendar year and three(3)copies of laboratory results are attached. 4) Annual TCLP analysis(if required)was performed and three(3)copies of certified laboratory results are attached. 5) All other monitoring was performed in accordance with the permit and reported during the year as required and three(3) copies of certified laboratory results are attached. 6) The facility did not exceed any of the Pollutant Concentration Limits in 15A NCAC 02T .1105(a)or the Pollutant Loading Rates in 15A NCAC 02T .1 105(b)(applicable to 40 CFR Part 503 regulated facilities). 7) All general requirements in as specified in the Land Application Permit were complied with(applicable to 40 CFR Part 503 regulated facilities). 8) All monitoring and reporting requirements in 15A NCAC 02T .1 1 1 1 were complied with(applicable to 40 CFR Part 503 regulated facilities). 9) All operations and maintenance requirements in the permit were complied with or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 10) No contravention of Ground Water Quality Standards occurred at a monitoring well or explanations of violations are attached to include appropriate actions and remediations. 1 1) Vegetative cover was maintained and proper crop management was performed on each site receing residuals,as specified in the permit. 12) No runoff of residuals from the application sites onto adjacent property or nearby surface waters has occurred. 13) All buffer requirements as specified on the permit were maintained during each application of residuals. Part C-Certification: "I certify,under penalty of law,that the above information is, to the best of my knowledge and belief,true,accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." r� Charles Setliff Plant Manager ( 2't. r' /r1 ! - =7 0(2Permittee Name and Title(type or print) Signature of Permittee Date Signature of Preparer* Date Signature of Land Applier Date (if different from Permittee) (if different from Permittee and Preparer) * Preparer is defined in 40 CFR Part 503.9 (r)and I5A NCAC 02T .1 102 (26) DENR FORM ACF (12/2006) A4,4tpli NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coieen H. Sullins Dee Freeman Governor Director Secretary RECEIVED June 24, 2009 d.C.Dept.of ENR JUN 2 5 2009 CERTIFIED MAIL # 7006 2150 0003 5467 3821 Winston-Salem RETURN RECEIPT REQUESTED Regional office Charles W. Setliff Cargill, Inc. 11761 Highway 761 East Eden, NC 27288 Subject: NOTICE OF VIOLATION (NOV-2009-PC-0546) FAILURE TO SUBMIT ANNUAL,REPORT Permit No. WQ0031672 Cargill inc - Eden Plant Rockingham County Dear Mr. Setliff: This Notice of Violation is being sent to you for failure to submit the 2008 annual report. One of the requirements of your non-discharge permit is the submittal of an annual report to the Division of Water Quality by March 1st of each year. As of this date, our records indicate that the 2008 annual report has not been submitted for the subject facility. Failure to act in accordance with the terms, conditions, or requirements of your permit may result in the assessment of civil penalties of up to $25,000.00 per violation per day, in accordance with North Carolina General Statute §143-215.6A. Please respond to this notice of violation within 15 calendar days of its receipt, either by submitting three copies of the annual report or records, indicating the report was submitted. Submit to: Ed Hardee Division of Water Quality Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 AQUIFER PROTECTION SECTION 1636 Mail Service Center,Raleigh,North Carolina 27699-1636 Location:2728 Capital Boulevard.Raleigh,North Carolina 27604 One Pnone:919-733-3221 l FAX 1:919-715-0588;FAX 2:919-715-60481 Customer Service:1-87-623-674€ N orth Carolina internee www.ncwateroualitv.orq ` a��fN���F� An Eoual Opportunity Afhrmanve Action Employe' f�LL `` Nothing in this letter should be taken as relieving from you the responsibility for failing to submit the annual report in a timely manner. A decision as to the appropriateness of an enforcement action will be made following the receipt of your response. If you have any questions regarding this letter, please contact Ed Hardee of our Central Office staff at (919) 715-6189. Sincerely, Jon PCsgaard, Supervisor Land Application Unit JR:eh cc: APS Central Files Land Application Unit AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT Date: 05/16/07 County: Rockingham To: Aquifer Protection Section Central Office Permittee: NPC,INC. Central Office Reviewer: Jon RisgaardProject Name: NPC, INC. Distribution of Residual Solids Regional Login No: Application No.: W00031672 I. GENERAL INFORMATION 1. This application is(check all that apply): ®New ❑ Renewal ❑ Minor Modification ❑ Major Modification ❑ Surface Irrigation ❑ Reuse ❑ Recycle ❑ High Rate Infiltration ❑ Evaporation/Infiltration Lagoon ❑ Land Application of Residuals ❑Attachment B included ❑ 503 regulated ® 503 exempt ® Distribution of Residuals ❑ Surface Disposal ❑ Closed-loop Groundwater Remediation ❑ Other Injection Wells (including in situ remediation) Was a site visit conducted in order to prepare this report? ❑ Yes or®No. a. Date of site visit: Site visit conducted by CO staff(Jon Risgaard). No problems indicated in comments. b. Person contacted and contact information: c. Site visit conducted by: d. Inspection Report Attached: ❑ Yes or❑No. 2. Is the following information entered into the BIMS record for this application correct? ❑ Yes or®No. If no, please complete the following or indicate that it is correct on the current application. For Treatment Facilities: a. Location: Correct b. Driving Directions: From US-158 take NC-65 go 1.7 mi. Continue on NC-68 go 2.7 mi. Continue on US- 220 N go 6.2. Continue on US-220-BYP N go 6.3. Take ramp toward STONEVILLE/NC-770/EDEN go 0.3. Turn RIGHT on T CLARENCE STONE HWY(NC-770) go 10.6 mi. Turn RIGHT to follow NC-770 go 2.2 mi. Continue on T CLARENCE STONE HWY(NC-770) go 3.3 mi. Arrive at 11761 NC HIGHWAY 770. Facility should be to the left(looking at county GIS). c. USGS Quadrangle Map name and number: Northeast Eden,NC d. Latitude: 36 32' 04"N Longitude: 79 40' 10"W e. Regulated Activities/Type of Wastes(e.g., subdivision, food processing, municipal wastewater): Correct For Disposal and Injection Sites: (If multiple sites either indicate which sites the information applies to, copy and paste a new section into the document for each site, or attach additional pages for each site) a. Location(s): N/A b. Driving Directions: N/A c. USGS Quadrangle Map name and number: N/A d. Latitude: N/A Longitude: N/A FORM: NPC, Inc. WQ0031672 APSRSR 0904 05-16-07 1 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT II. NEW AND MAJOR MODIFICATION APPLICATIONS(this section not needed for renewals or minor modifications,skip to next section) Description Of Waste(S)And Facilities 1. Please attach completed rating sheet. Facility Classification:N/A Distribution of Residual Solids(503 exempt) 2. Are the new treatment facilities adequate for the type of waste and disposal system? ❑ Yes ❑No ®N/A. If no,please explain: 3. Are the new site conditions (soils, topography, depth to water table, etc) consistent with what was reported by the soil scientist and/or Professional Engineer? ❑ Yes ❑No ®N/A. If no, please explain: 4. Does the application (maps, plans, etc.) represent the actual site (property lines, wells, surface drainage)? ❑ Yes ❑No ®N/A. If no,please explain: 5. Is the proposed residuals management plan adequate and/or acceptable to the Division. ® Yes ❑ No ❑ N/A. If no, please explain: 6. Are the proposed application rates for new sites (hydraulic or nutrient) acceptable? ❑ Yes ❑No ®N/A. If no, please explain: 7. Are the new treatment facilities or any new disposal sites located in a 100-year floodplain? ❑ Yes ❑ No ® N/A. If yes, please attach a map showing areas of 100-year floodplain and please explain and recommend any mitigative measures/special conditions in Part IV: 8. Are there any buffer conflicts (new treatment facilities or new disposal sites)? ❑ Yes or® No. If yes, please attach a map showing conflict areas or attach any new maps you have received from the applicant to be incorporated into the permit: N/A 9. Is proposed and/or existing groundwater monitoring program (number of wells, frequency of monitoring, monitoring parameters, etc.) adequate? ❑ Yes ❑ No ® N/A. Attach map of existing monitoring well network if applicable. Indicate the review and compliance boundaries. If No, explain and recommend any changes to the groundwater monitoring program: 10. For residuals, will seasonal or other restrictions be required? ❑ Yes ❑ No ® N/A If yes, attach list of sites with restrictions (Certification B?) III. RENEWAL AND MODIFICATION APPLICATIONS(use previous section for new or major modification systems) Description Of Waste(S) And Facilities 1. Are there appropriately certified ORCs for the facilities? ❑ Yes or❑No. Operator in Charge: Certificate #: Backup-Operator in Charge: Certificate#: FORM: NPC,Inc. WQ0031672 APSRSR 0904 05-16-07 2 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT 2. Is the design, maintenance and operation (e.g. adequate aeration, sludge wasting, sludge storage, effluent storage, etc) of the treatment facilities adequate for the type of waste and disposal system? ❑ Yes or ❑ No. If no, please explain: 3. Are the site conditions (soils, topography, depth to water table, etc) maintained appropriately and adequately assimilating the waste? ❑ Yes or❑No. If no, please explain: 4. Has the site changed in any way that may affect permit (drainage added, new wells inside the compliance boundary, new development, etc.)? If yes, please explain: 5. Is the residuals management plan for the facility adequate and/or acceptable to the Division? ❑ Yes or❑ No. If no, please explain: 6. Are the existing application rates (hydraulic or nutrient) still acceptable? ❑ Yes or ❑ No. If no, please explain: 7. Is the existing groundwater monitoring program (number of wells, frequency of monitoring, monitoring parameters, etc.) adequate? ❑ Yes ❑ No ❑ N/A. Attach map of existing monitoring well network if applicable. Indicate the review and compliance boundaries. If No, explain and recommend any changes to the. groundwater monitoring program: 8. Will seasonal or other restrictions be required for added sites? ❑ Yes ❑No ❑N/A If yes, attach list of sites with restrictions (Certification B?) 9. Are there any buffer conflicts (treatment facilities or disposal sites)? ❑ Yes or ❑ No. If yes, please attach a map showing conflict areas or attach any new maps you have received from the applicant to be incorporated into the permit: 10. Is the description of the facilities, type and/or volume of waste(s) as written in the existing permit correct? ❑ Yes or❑ No. If no, please explain: 11. Were monitoring wells properly constructed and located? ❑ Yes or ❑ No ❑ N/A. If no, please explain: 12. Has a review of all self-monitoring data been conducted (GW, NDMR, and NDAR as applicable)? ❑ Yes or ❑No ❑N/A. Please summarize any findings resulting from this review: 13. Check all that apply: ❑ No compliance issues; ❑ Notice(s) of violation within the last permit cycle; ❑ Current enforcement action(s) ❑ Currently under SOC; ❑ Currently under JOC; ❑ Currently under moratorium. If any items checked, please explain and attach any documents that may help clarify answer/comments (such as NOV,NOD etc): 14. Have all compliance dates/conditions in the existing permit, (SOC, JOC, etc.) been complied with? ❑ Yes ❑No ❑ Not Determined ❑N/A.. If no, please explain: 15. Are there any issues related to compliance/enforcement that should be resolved before issuing this permit? ❑ Yes or❑No ❑N/A. If yes, please explain: FORM: APSRSR 0904 3 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT IV. INJECTION WELL PERMIT APPLICATIONS(Complete these two sections for all systems that use injection wells,including closed-loop groundwater remediation effluent injection wells, in situ remediation injection wells,and heat pump injection wells.) Description Of Well(S)And Facilities—New,Renewal,And Modification 1. Type of injection system: ❑ Heating/cooling water return flow(5A7) ❑ Closed-loop heat pump system(5QM/5QW) ❑In situ remediation(5I) ❑ Closed-loop groundwater remediation effluent injection(5L/"Non-Discharge") ❑ Other(Specify: ) 2. Does system use same well for water source and injection? ❑ Yes ❑No 3. Are there any potential pollution sources that may affect injection?❑ Yes ❑No What is/are the pollution source(s)? . What is the distance of the injection well(s)from the pollution source(s)? ft. 4. What is the minimum distance of proposed injection wells from the property boundary? ft. 5. Quality of drainage at site: ❑ Good ❑ Adequate ❑ Poor 6. Flooding potential of site: ❑ Low ❑ Moderate ❑ High 7. For groundwater remediation systems, is the proposed and/or existing groundwater monitoring program (number of wells, frequency of monitoring,monitoring parameters,etc.) adequate? ❑ Yes ❑No. Attach map of existing monitoring well network if applicable. If No,explain and recommend any changes to the groundwater monitoring program: 8. Does the map presented represent the actual site(property lines, wells, surface drainage)? ❑ Yes or❑ No. If no or no map,please attach a sketch of the site. Show property boundaries,buildings,wells, potential pollution sources, roads, approximate scale, and north arrow. Injection Well Permit Renewal And Modification Only: 1. For heat pump systems, are there any abnormalities in heat pump or injection well operation (e.g. turbid water, failure to assimilate injected fluid, poor heating/cooling)? ❑ Yes ❑No. If yes, explain: 2. For closed-loop heat pump systems, has system lost pressure or required make-up fluid since permit issuance or last inspection? ❑ Yes ❑No. If yes, explain: 3. For renewal or modification of groundwater remediation permits(of any type), will continued/additionalmodified injections have an adverse impact on migration of the plume or management of the contamination incident? ❑ Yes ❑No. If yes,explain: 4. Drilling contractor: Name: FORM: APSRSR 0904 4 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT Address: Certification number: 5. Complete and attach Well Construction Data Sheet. FORM: APSRSR 0904 5 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT V. EVALUATION AND RECOMMENDATIONS 1. Provide any additional narrative regarding your review of the application.: The coordinates(38N 83W)for the facility provided in the application were actually located in Kentucky. I got the coordinates given on the front page by looking up the NPC, Inc. property on the online county GIS/Tax records and then I correlated the location on a Topo map. 2. Attach Well Construction Data Sheet- if needed information is available 3. Do you foresee any problems with issuance/renewal of this permit? ❑ Yes ®No. If yes, please explain briefly. 4. List any items that you would like APS Central Office to obtain through an additional information request. Make sure that you provide a reason for each item: Item Reason 5. List specific Permit conditions that you recommend to be removed from the permit when issued. Make sure that you provide a reason for each condition: Condition Reason 6. List specific special conditions or compliance schedules that you recommend to be included in the permit when issued. Make sure that you provide a reason for each special condition: Condition Reason 7. Recommendation: ❑ Hold,pending receipt and review of additional information by regional office; ❑ Hold, pending review of draft permit by regional office; ❑ Issue upon receipt of needed additional information; El Issue; ❑ Deny. If deny, please state reasons: 8. Signature of report preparer(s): Signature of APS regional supervisor: al,Li /4e1 Date: /Q)/07 FORM: APSRSR 0904 6 AQUIFER PROTECTION SECTION REGIONAL STAFF REPORT ADDITIONAL REGIONAL STAFF REVIEW ITEMS FORM: APSRSR 0904 7 WATER POLLUTION CONTROL OPERATORS CERTIFICATION COMMISSION CLASSIFICATION RATING SHEET FOR WATER POLLUTION CONTROL SYSTEMS FACILITY INFORMATION: NAME OF FACILITY: A/PC % TaC MAILING ADDRESS: 11 7 6 / fie M. 7)O E , Ede 0 , N c t7 ant COUNTY: Rifth ;w 6 f.., CONTACT PERSON: Cis•riet I'1. Ssf I: { Sr. TELEPHONE: (3u) Grr•n , PERMIT NO: &'q NY1 $7 2 CHECK ONE: NC WQ e/ HEALTH DP ORC: NM TELEPHONE: ( ) RATING INFORMATION: (Before completing this section, please refer to pages 2-4) PERMITTED FLOW: MGD BNR? YES NO CHECK CLASSIFICATION: WASTEWATER 1 2 3 4 COLLECTION 1 2 3 4 PHYSICAL/CHEMICAL 1 2 SPRAY (SURFACE) IRRIGATION LAND APPLICATION OF RESIDUALS 110 " •: fif•44 " /;,s SUBSURFACE (rod eart.e.,0 RATED BY: b EREI< OEb'4R i REGION: i✓S!e DATE: REGIONAL OFFICE TELEPHONE 331` 77/ •S.ZS6 EXT: AQUIFER PROTECTION SECTION APPLICATION REVIEW REQUEST FORM RECEIVED N.e 0@et. f ENR Date: May 2,2007 MAY 0 3 2007 Winston-Salem To: ❑ Landon Davidson,ARO-APS ❑ David May,Wa - Segionai Office ❑ Art Barnhardt,FRO-APS ❑ Charlie Stehman,WiRO-APS ❑ Andrew Pitner,MRO-APS ® Sherri Knight,WSRO-APS ❑ Jay Zimmerman,RRO-APS From: Jon Risgaard,Land Application Unit Telephone: (919) 715-6167 Fax: (919) 715-0588 E-Mail: jon.risgaard@ncmail.net A. Permit Number: wg0031672 B. Owner: NPC, inc C. Facility/Operation: NPC,Inc ® Proposed ❑ Existing ® Facility ❑ Operation D. Application: 1. Permit Type: ❑ Animal ❑ Surface Irrigation ❑ Reuse ❑ H-R Infiltration ❑ Recycle ❑ I/E Lagoon ❑ GW Remediation(ND) ❑ UIC - (5QW)closed loop water only geothermal For Residuals: ❑ Land App. ® D&M ❑ Surface Disposal ❑ 503 ® 503 Exempt ❑ Animal 2. Project Type: ® New ❑ Major Mod. ❑ Minor Mod. ❑ Renewal ❑ Renewal w/Mod. E. Comments/Other Information:` ❑ I would like to accompany you on a site visit. -' 1 �Ynve alYeuC�,/ VZi�ecJ � Si re .-t�c� Iv see, ',� 0, t Attached, you will find all information submitted in support of the above-referenced application for your review,comment, and/or action. Within 30 calendar days,please take the following actions: ® Return a Completed Form APSSRR. ❑ Attach Well Construction Data Sheet. ❑ Attach Attachment B for Certification by the LAPCU. ❑ Issue an Attachment B Certification from the RO*. * Remember that you will be responsible for coordinating site visits; reviews a well as additional information requests with other RO-APS representatives in order to prepare a complete Attachment B for certification. Refer to the RPP SOP for additional detail. When you receive this request form, please write your name and dates in the spaces below, make a copy of this sheet, and return it to the appropriate Central Office-Aquifer Protection Section contact person listed above. l ` , RO-APS Reviewer: (0 „J 1 ,.ter Date: 5/3/Q 7 FORM: APSARR 02/06 Page 1 of 1 oF W A 1 .,9 Michael F. Easley,Governor � t'i William G. Ross Jr.,Secretary r! > — 1 • r North Carolina Department of Environment and Natural Resources .QC" Alan W. Klimek, P.E Director Division of Water Quality May 2, 2007 CHARLES SETLIFF NPC, INC. 11761 HWY 761 E EDEN NC 27288 Subject: Acknowledgement of Application No. WQ0031672 NPC, Inc. Distribution of Residual Solids (503 exempt) Rockingham County Dear Mr. Setliff: The Aquifer Protection Section of the Division of Water Quality(the Division)acknowledges receipt of your permit application and supporting materials on April 30, 2007. This application package has been assigned the number listed above and will be reviewed by Jon Risgaard. The reviewer will perform a detailed review and contact you with a request for additional information if necessary. To ensure the maximum efficiency in processing permit applications,the Division requests your assistance in providing a timely and complete response to any additional information requests. Please be aware that the Division's Regional Office, copied below, must provide recommendations prior to final action by the Division. Please also note at this time, processing permit applications can take as long as 60-90 days after receipt of a complete application. To check on the status of your application, you can visit http://h2o.enr.state.nc.us/bims/reports/reportsPermits.html. If you have any questions, please contact Jon Risgaard by phone at(919) 715-6167 or by email at Jon.Risgaard@ncmail.net. If the reviewer is unavailable,you may leave a message and they will respond promptly. Also note that the Division has reorganized. To review our new organizational chart, go to http://h2o.enr.state.nc.us/documents/dwq orgchart.pdf. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRIES ON THIS PROJECT. Sincerely for Kim H. Colson; P.E. Supervisor cc: Wiltiton-SaiernRegionlifittruie,Aquifer Protection Section APS Central Files-Application No. WQ0031672 NorthCarolina ,Naturally Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone: (919)733-3221 Internet:www.ncwaterqualitv.orq Location: 2728 Capital Boulevard Raleigh, NC 27604 Fax 1: (919)715-0588 Fax 2: (919)715-6048 An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Customer Service: (877)623-6748 NPC, Inc. VPure Sonic Dried Yeast 11761 Highway 770E, Eden, North Carolina 27288 Bus. (336) 635-5190,'Fax(336) 635-5193 March 24, 2007 North Carolina Department of Environment and Natural Resources Division of Water Quality 2728 Capital Boulevard Raleigh,North Carolina 27604 Attention: Mr. Jon Risgaard Dear Sir: In accordance with the instructions of the Non-Dedicated Residuals Land Application Program,the following listed items are submitted. I. Forms: NDRLAP 10-06,Non-Dedicated Residuals Land Application Program RSCA 10-06,Residuals Source Certification Attachment DRS 10-06, Distribution of Residual Solids County Manager Notification: Certified Mail Return Receipt Requested, Photo-copy II. Brewer's Waste Yeast Chemical Analysis:Note that this is from FDA food grade process. [II. Project Description: In the beer making process there is a step at which yeast is added for the purpose of converting grain sugars to ethyl alcohol.At the end of this step the new beer is filtered and pumped to further processing. A residue is left in the brewery tank that includes spent yeast,alcohol,and water.Npc, Inc. is contracted to accept the disposal of this residue and haul it away from the Brewery. Normally,the waste yeast slurry is passed through the Npc Vacuum Flash De-gasser to collect the alcohol, as tops,and the yeast slurry bottoms are pumped to a dryer to remove water. The dry yeast is packaged for sale primarily as an animal feed supplement. In order to dry properly the yeast must have certain properties. Occasionally, a shipment of the slurry contains yeast that will not dry to specification. Consequently,the alcohol is recovered and the off-spec remaining yeast slurry must be disposed of as true waste. Based on the chemical analysis,a value exists in applying the material to grasslands. IV. Flow diagram of the Vacuum Flash De-gasser showing feed,de-gassing,tops and the bottoms that are of interest as soil supplements. A distribution plan will be developed and sampling will be in accordance with the requirements of the Division of Water Quality. Si cerely, Lti. .2 iir�. i 7 Charles W. Setliff, Sr. Plant Manager State of North Carolina Department of Environment and Natural Resources Division of Water Quality NON-DEDICATED RESIDUALS LAND APPLICATION PROGRAM (FORM: NDRLAP 10-06) The Division of Water Quality will not accept this application unless all the instructions are followed. Failure to submit all of the required items will lead to additional processing and review time. For more information, visit our web site at.•http://h2o.enr.state.nc.us/lau/main.html A. Application Form:(All Application Packages): I Submit one original and two copies of the completed application package. Any changes made to this form will result in the application being returned. The Division of Water Quality will only accept application packages that have been fully completed and all applicable items are addressed. ✓ Non-dedicated residuals land application programs are ones in which all land application sites do not meet the criteria in 15A NCAC 2T .1102(12). Specifically, a residuals land application program cannot be designated as non-dedicated if any of the following is applicable: • Any land application site certified for the residuals land application program that receives residuals at rates or frequencies greater than agronomic rates. • Any land application site certified for the residuals land application program that is used primarily for residuals disposal,and agricultural crop production is of secondary importance. • Any land application site certified for the residuals land application program that receives residuals through fixed irrigation facilities or irrigation facilities fed through a fixed supply system. I The signing official must meet the criteria stipulated in 15A NCAC 2T .0106(b). An alternate person may be designated as the signing official, provided that a delegation letter from a person who meets the referenced criteria is submitted. The delegation letter does not have to be resubmitted if the signing official has not changed since the last permitting action associated with this residuals land application program. ✓ If this project involves a modification of an existing permit,submit one copy of the existing permit. I Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to operation of proposed facility(ies)for application packages involving new or changes to treatment and storage units. B. Application Fee(New and Major Modification Application Packages): ✓ For new permits submit a check in the amount of$1,090 if over or equal to 300 acres of land required or$675 if less than 300 acres of land required, made payable to: North Carolina Department of Environment and Natural Resources (NCDENR). Major modification fee are$325 and$205,respectively C. Cover Letter(All Application Packages) I Submit a cover letter, which lists all items and attachments included in the application package as well as a brief project description. I If necessary for clarity, include attachments to the application form. Such attachments will be considered part of the application package and should be numbered to correspond to the section to which they refer. D. Environmental Assessments(May be Required—See 15A NCAC 1C .0300): I Submit one copy of the Findings of No Significant Impact(FONSI)or Environmental Impact Statement(EIS). Also,include information on any mitigating factor(s)from the Environmental Assessment(EA)that impact the construction of the residuals treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for the construction of the subject facilities. E. Submission of Application Packages: I To determine which attachment forms and supplemental attachments are required to make a complete application package, read the instructions of each attachment form carefully. Application packages should be organi7Pd and bound(i.e., stapled, placed in three-ring binder,etc.)in the following order prior to submission: • Cover letter and application fee. - ♦ Attachment Order 1:Non-Dedicated Residuals Land Application Programs(FORM:NDRLAP 10-06). ➢ Attachment Order 1-a: Signing official delegation letter. • Attachment Order 2:Residuals Source Certification Attachment(FORM:RSCA 10-06). • Attachment Order 3:Land Application Site Certification Attachment(FORM:LASCA 10-06). ✓ The application package should be sent to the address at the-end of this application form. Do not submit this application package to any Division regional office. rVNT111 1•TTATIT en 1n AC n..�, 1 ..CC Aaa L a/1.1..- 1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality NON-DEDICATED RESIDUALS LAND APPLICATION PROGRAMS (FORM: NDRLAP 10-06) (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) Application Number: (to be completed by DWQ) I. OWNERSHIP INFORMATION: 1. Specify whether the process facility is owned by: ❑ County; ❑ Federal; ❑ Municipal; ❑ State; ® Non-Government. 2. Owner's name(please specify the name of the municipality,corporation,individual,etc.) Npc,Inc Mailing address: _11761 HWY 761 East City: Eden State: NC Zip: 27288 Physical address: SAME City: State: Zip: Telephone number:(336_)635-5190 Facsimile number:( 336 )635-5193 E-mail address: charlessetliff@earthlink.net 3. Signing official's name and title:(See Instruction A) Charles W. Setliff, Sr. ,Plant Manager Mailing address:_11761HWY 770 Fast City: Eden State:NC Zip:_27288 Physical address:_SAME City: State: Zip: Telephone number:( )SAME _Facsimile number:( ) E-mail address: SAME H. PERMIT INFORMATION: 1. Application is for: X new, ❑ modified, ❑ renewed permit(check all that apply). 2. Fee Submitted: $ 675 (See Instruction B) 3. If this application is being submitted to renew or modify an existing permit,provide the following: Permit number , Most recent issuance date ,and the expiration date Date of most-recently certified Attachment A: Date of most-recently certified Attachment B: rr�nwt.imni ♦ntonc n.--n Cc ♦.a L. -.l1-1 _ t 4. Check all that apply to the requested permit modification: ❑ INCREASE ❑ DECREASE the maximum permitted annual dry tonnage for existing residuals source-generating facility(ies)certified. ❑ ADD El DELETE residuals source-generating facility(ies)to/from those certified. El INCREASE 0 DECREASE the acreage associated with land applications site(s). ❑ ADD ❑ DELETE land application site(s)to/from those certified. ❑ OTHER. Explain: III. RESIDUALS LAND APPLICATION PROGRAM INFORMATION: 1. County where residuals land application program is headquartered: Rockingham 2. County(ies)where residuals source-generating facilities are located:_Rockingham 3. County(ies)where land application sites are located: Rockingham ****_(All sites to be determined) 4. Program contact person and/or consulting firm who prepared application: J.Lewis Slaughter,PE Mailing address:_306 Ivy Lake Drive City:_Forest State: VA Zip:_24551 Physical address: SAME City: State: Zip: Telephone number:(434 )525-2703 Facsimile number:(434 )525-5178 E-mail address:_lslaughter@nesbeonline.com 5. Who will be responsible for the day-to-day management of the residuals land application program: X Permittee or ❑ residuals management firm. If a residuals management firm,complete the following: Firm contact person and title: Charles W.Setliff,Sr. Firm name: . Mailing address: City: State: Zip: Telephone number: ( ) Facsimile number:( ) E-mail address: rnnwr.umnr An 1n AL c 6. List the Operator In Responsible Charge (ORC) and all Back-Up ORCs for the residuals land application program,their certification numbers,and their affiliations in the following table: Designation Name Affiliation Certification Number ORC Back-Up ORC Additional Back-Up ORCs (if applicable) If an ORC and at least one Back-Up ORC are not currently designated for this residuals land application program, provide the candidates' names, affiliations, and an estimated time schedule for each candidate's completion of the required training school and certification test: 7. Complete the following tables regarding management of the residuals land application program: a. Plant Available Nitrogen Summary: Determine the maximum plant available nitrogen(PAN)generated by all residuals source-generating facilities as currently certified and proposed for certification with this application and list the results in the following table: Maximum amount of residuals to be certified: 300 dry tons per year. PAN Pounds of PAN per Dry Ton Pounds of PAN per Year (Weighted Average) Surface Incorporation Surface Incorporation or Injection or Injection First-Year 7.0 2100 Five-Year Maximum Adjusted b. Land Application Site Use Summary: Summarize information regarding the land application sites as currently certified and proposed for certification with this application: Category Use Acres Comments Crops Forest or Plantation Row Crops Hay Pasture Total: Methods Surface Incorporation or Injection Total: Restrictions Year-Round Seasonal Total: r-tn k E.w ITT)r A n 1 n AL T...-.. A -CZ A • _i c. Residuals Land Application Summary: Determine the minimum acreage required to land apply the residuals as currently certified and proposed for certification assuming the scenarios listed in the following table: Assumed Acres Required Using Acres Required Using Application Rate First-Year PAN Concentrations Five-Year Maximum Adjusted PAN (lbs PAN/ac-yr) Concentrations Surface Incorporation or Surface Incorporation or Injection Injection 50 42 100 21 150 14 200 10.5 8. If applicable, provide a plan and a schedule to resolve any known issues that would prevent land application of the proposed residuals due to the violation of North Carolina Administrative Code(e.g.not enough storage, not enough land,vector reduction practices not in place,etc.) ***FORM:NDRLAP 10-06 CONTINUES ON NEXT PAGE*** T.nD\X.u11 T)T en in AZ n. ..., c „rc •«.,,,,t......_��a.._ t Applicant's Certification: The applicant or any affiliate has not been convicted of an environmental crime,has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been exhausted or abandoned,are compliant with any active compliance schedule,and do not have any overdue annual fees under Rule 2T.0105. X Yes ❑ No,Explain; I, Charles W.Setliff,Sr. CS, ,attest that this application for Non-dedicated residuals land application of waste brewers yeast has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Quality may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically granted in the permit. Further,any discharge of residuals to surface waters or the land will result in an immediate enforcement action, which may include civil penalties, injunctive relief,and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with North Carolina General Statutes §143-215.6A and §143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor,which may include a fine not to exceed$10,000 as well as civil penalties up to$25,000 per violation. Signature: (2A4A2 1 V . ,,f4 Date: 3"3U-U7 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S.Postal Service: By Courier/Special Delivery: 1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD RALEIGH,NORTH CAROLINA 27699-1636 RALEIGH,NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)-733-3221 rnnwr.wmnT An1AA State of North Carolina Department of Environment and Natural Resources Division of Water Quality RESIDUALS SOURCE CERTIFICATION ATTACHMENT (FORM: RSCA 10-06) (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) The Division of Water Quality(Division)will not accept this attachment unless all the instructions are followed. Failure to submit all required items will lead to additional processing and review time. For more information, visit our web site at: http.//h2o.enr.state.nc.us/lau/main.html INSTRUCTIONS TO THE APPLICANT: A. Attachment Form: ✓ Do not submit this attachment form for review without a corresponding residuals program application form(FORM:NDRLAP 10-06,FORM: DRS 10-06,or FORM: SDRS 10-06). ✓ Any changes to this attachment form will result in the application package being returned. ✓ For new residuals programs or renewed residuals programs, submit a separate attachment form for each residuals source-generating facility to be certified for this residuals program. I For modified residuals programs in which any modification to the certified residuals-source generating facilities is proposed, submit a separate attachment form for only those residuals source-generating facilities that are affected by the proposed modification. ✓ The attachment should be organized prior to submission in the following order(i.e.,by facility): • Attachment Order 2: Residuals Source Certification Attachment(FORM:RSCA 10-06). ➢ Attachment Order 2-a: Vicinity map. > Attachment Order 2-b: Process flow diagram and/or narrative. ➢ Attachment Order 2-c: Quantitative justification for residuals production rate. > Attachment Order 2-d: Sampling plan. ➢ Attachment Order 2-e: Laboratory analytical reports and operational data. B. Residuals Source-Generating Facility Information: ✓ Attach a vicinity map that shows the location of the facility and meets all of the criteria in the latest version of the document entitled "Guidance for the Preparation of Vicinity/Buffer Maps for North Carolina Residuals Permitting Programs." I Attach a detailed narrative and/or process flow diagram that describes how the residuals are to be generated, treated,processed,and stored at the facility. ✓ Attach a quantitative justification for the value provided in Item I. 8. Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied,distributed,and/or disposed, including any chemicals,amendments,or other additives that are added to the residuals during processing. C. Residuals Quality Information: ✓ Attach a detailed sampling plan for the residuals source-generating facility. Ensure that the plan identifies sampling points, sampling frequency, sample type, as well as the Division-certified laboratory to be used. In addition, ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as they are to be land applied,distributed,and/or disposed. I Attach reports for all laboratory analyses used to complete this attachment form. Attach documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector attraction reduction requirements. ✓ Item II. 3. does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat 100%non-municipal,domestic wastewater only. T'flT111 A.TIC A 111 AC n,.,. 1 ..rn •.+ L„ „.� a -� State of North Carolina Department of Environment and Natural Resources Division of Water Quality RESIDUALS SOURCE CERTIFICATION ATTACHMENT (FORM: RSCA 10-06) (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) Applicant's name: Npc,Inc. Check all that apply: X NEW RESIDUALS PROGRAM ❑ RENEWED RESIDUALS PROGRAM ❑ INCREASE ❑ DECREASE the maximum permitted annual dry tonnage for this residuals source- generating facility certified for this residuals program. Current: Dry Tons/yr. and proposed: Dry Tons/yr. ❑ ADD El DELETE this residuals source-generating facility to/from those certified for this residuals program. ❑ OTHER Explain: I. RESIDUALS SOURCE-GENERATING FACILITY INFORMATION(See Instruction B.): 1. Name of facility: Npc,Inc. 2. Facility permit holder: Npc,Inc. Facility permit holder is(check one): ❑ federal, ❑ state, ❑ local government,or X private. Facility permit number: Facility permit issued by(check one): El Div.of Water Quality, El Div. of Environmental Health, or ❑ other(explain: ), 3. If the facility permit is not issued by the Div.of Water Quality,complete the following: a. Facility contact person and title: Charles W. Setliff,Sr. Plant Manager Facility complete mailing address: 11761 HWY 770 East City: Eden State: NC Zip: 27288 Telephone number: (_336 )635-5190 Facsimile number:(_336 )635-5193 E-mail address: charlessetliff@earthlink.net b. Facility complete location address: SAME City: State: Zip: Latitude: 38 33'30" and longitude: 83 39'48" 4. County where facility is located: Rockingham 5. Purpose of the facility(check one): ❑ treatment of municipal wastewater, ❑ treatment of 100%domestic wastewater, ❑ treatment of potable water, X treatment of 100%industrial wastewater, ❑ treatment of industrial wastewater mixed,with domestic wastewater,or nnnw,1. n Of,e Inns n n ..rn Asa L .ana _n 7 i1i.,6o H g,c- .tt_.l�.�.°✓�o47:1._.� 1 i e •1- C(/ '''' . . I Pkt� iI . ..... _,_ . ._ __L. t k 2.,,, ----,.:-,.., ,----- — VAcvuM t FLAsill- ? t , PE-GATrEg. i CDnx-.x 4 t.nM 1 Y le A5 r- + Ws.• - ..1)icYEit 02 tAii1s-Tec Tav C K p fi�f 4 i 14"k- -.1/457__4._,,,, _,7- ---..:}„,--- ......_,......_ ...._ A i. I Pop !r-.. 4, 1,r,s, .....�, ,t .,° .j, � I __ ..__ i T �. t..rt w6'0r OPt' L iA .1 I .sLUK�2r reed r.!!h� h'it Yid+ <i, knrt 1r O'te,,N uet•r roormoora r orr. to y s t-arty t }i L NENI 1, INF, IA-60 pus Sonic Dried Brewers Yeast TYPICAL ANALYSIS B LOT 1000 Protein 35.00% Fiber 5.00% Fat 2.50% Ash 6.00% Moisture 3.00% TYPICAL VITAMIN ANALYSIS (mcg/gm) Thiamine 100 Biotin 1.5 Riboflavin 50 Choline 2500 Niacin 400 Inositol 4500 Pyridoxine 50 Folic Acid 5 Pantothenic Acid 200 TYPICAL AMINO ACID COMPOSITION Lysine 6.9% Glutamic 16.7% Methionine 1.4% Histidine 2.2% Proline 4.5% Isoleucine 4.2% Arginine 6.1% Glycine 4.5% Leucine 8.2% Aspartic 11.7% Alanine 7.0% Tyrosine 3.8% Threonine 5.0% Cystine 0.8% Phenylalanine 4.2% Serine 5.8% Valine 6.5% Tryptophan 0.7% TYPICAL MICROBIOLOGICAL ANALYSIS Standard Plate Count 7500 / gm E coli Negative Salmonella Negative The information given in this product data sheet is accurate to the best of our knowledge. It is intended to be helpful, but no warranty is expressed or implied. It is the user=s responsibility to determine the suitabilitylor his own use of the products described herein. Since conditions of use are beyond our control. NPC, Inc. Hereby disclaims all warranties expressed or implied. Spent Brewers' Yeast Land Application - Per Drs. Tom Halbach & Carl Rosen, from the Soil, Water & Climate at the University of Minnesota in St. Paul, due to the organic nature of this product, the appropriate conversion rate of Total Nitrogen to Plant Available Nitrogen should be 16-20% for the first year. In the below calculations table, we are using a conservative conversion of 25%. - Using an application rate of 2,500 gallons per acre, the total amount of Plant Available Nitrogen would be 72.45 lbs./acre for the first year (basis the 25% conversion) - Using an application rate of 2,500 rate of per acre, the total amount of Phosphorous 205 will be 128.9 lbs./acre. - The below calculations table provides the data we used to determine appropriate application rates and resulting per acre Plant Available Nitrogen, & Phosphorous levels. - Potassuim &Trace Metals are both very low and not considered to be of concern. Spent Brewer's Yeast Total Nitrogen Plant Available Total Nitrogen Conversion Nitrogen (PAN) PAN/Gal. 1.38% 25% 0.35% 0.029 Gal/Acre PAN/Acre Acres/Ld. Total Loads Total Acres 2,500.0 72.45 2.29 40 91.4 Phosphorous 205 P205/1,000 Phos 205 P205/Gal P205/Gal. Gal's (in Lbs) 0.61% 0.052 0.43 51.5 Gal/Acre P205/Acre Acres/Ld. Total Loads Total Acres 2,500.0 128.9 2.29 40 91.4 Lbs./Ld. Gal./Ld. 48,000 5,714.3 State of North Carolina Department of Environment and Natural Resources Division of Water Quality RESIDUALS SOURCE CERTIFICATION ATTACHMENT (FORM: RSCA 10-06) (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) (approximate percentages: %industrial and %domestic) ❑ other(explain: ). TYln h d. T1 C,n A 1 n AC T..._.. '1 ..en A u....1.�....«a/1...1....1 6. Does the facility have an approved pretreatment program: X yes ❑ no 7. Facility permitted/design flow: NA MGD and facility average daily flow: NA MGD. 8. Average amount of residuals being generated at this facility < 300 dry tons per year. 9. Specify the following regarding treatment and storage volumes available at the facility: Type and volume of residuals treatment: The residuals are an off-quality by-product of the process to remove ethanol and recover waste brewer's yeast for sale as animal feed. Type and volume of residuals storage(i.e.,outside of residuals treatment units): Several 10,000 + gallon storage tanks that have closed tops. II. RESIDUALS QUALITY INFORMATION(See Instruction C.): 1. Specify if residuals are regulated under(check one): El 40 CFR Part 503 or X 40 CFR Part 257. 2. Specify if residuals are intended for(check one): X Land Application/Distribution(Class A or Equivalent). Complete all items EXCEPT Items II.4b.,7b.,and 7c. El Land Application(Class B or Equivalent). Complete all items EXCEPT Items II.4b.,7a.,and 7c. ❑ Surface Disposal. Complete all items EXCEPT Items II.4a.,5.,7a.,7b.,and 8. • ***FORM:RSCA 10-06 CONTINUES ON NEXT PAGE*** n1nw,r. nor" 1n nc n.,-_ A --en 3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non- hazardous under RCRA: a. Are the residuals are listed in 40 CFR§261.31-§261.33: ❑ yes X no. If yes, list the number(s): b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21- §261.24: ❑ yes X no. Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as well as those for corrosivity, ignitability, and reactivity: laboratory: and date of analysis: Passed corrosivity test: X yes ❑ no. pH: s.u.(2<pH< 12.5). Passed ignitability test: X yes ❑ no. Flashpoint: °F(> 140°F). Passed reactivity test: X yes ❑ no. HCN: mg/kg(<250)&H2S: mg/kg(<500). TCLP Parameter Limit Result TCLP Parameter Limit Result (mg/L) (mg/L) (mg/L) (mg/L) Arsenic 5.0 0 Hexachlorobenzene 0.13 0 Barium 100.0 0 Hexachloro-1,3-Butadiene 0.5 0 Benzene 0.5 0 Hexachloroethane 3.0 0 Cadmium 1.0 0 Lead 5.0 0 Carbon Tetrachloride 0.5 0 Lindane 0.4 0 Chlordane 0.03 0 Mercury 0.2 0 Chlorobenzene 100.0 0 Methoxychlor 10.0 0 Chloroform 6.0 0 Methyl Ethyl Ketone 200.0 0 Chromium 5.0 0 Nitrobenzene 2.0 0 m-Cresol 200.0 0 Pentachlorophenol 100.0 0 o-Cresol 200.0 0 Pyridine 5.0 0 p-Cresol 200.0 0 Selenium 1.0 0 Cresol 200.0 0 Silver 5.0 0 2,4-D 10.0 0 Tetrachloroethylene 0.7 0 1,4-Dichlorobenzene 7.5 0 Toxaphene 0.5 0 1,2-Dichloroethane 0.5 0 Trichloroethylene 0.5 0 1,1-Dichloroethylene 0.7 0 2,4,5-Trichlorophenol 400.0 0 2,4-Dinitrotoluene 0.13 0 2,4,6-Trichlorophenol 2.0 0 Endrin 0.02 0 2,4,5-TP(Silvex) 1.0 0 Heptachlor and its Hydroxide 0.008 0 Vinyl Chloride 0.2 0 nrinA N.none 1n AZ n.._., c ,:rn e......L.,...._�r�_a.._'+ 4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not violate the ceiling concentrations for metals regulated under 15A NCAC 02T.1105. a. For Class A or Class B: Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis)for the following metal parameters: Laboratory: TBA and date of analysis: TBA Parameter Ceiling Monthly Average Result Concentration Limits Concentration Limits (ClassA&ClassB) (For Class A Only) (mg/kg) (mg/kg) (mg/kg) Arsenic 75 41 0 Cadmium 85 39 0 Copper 4,300 1,500 0 Lead 840 300 0 Mercury 57 17 0 Molybdenum 75 n/a 0 Nickel 420 420 0 Selenium 100 100 0 Zinc 7,500 2,800 0 c. For Surface Disposal: Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis)for the following metal parameters: Laboratory: and date of analysis: Closest Distance Arsenic Chromium Nickel to Property Lines (meters) (mg/kg) (mg/kg) (mg/kg) >O but<25 30 200 210 >_25 but<50 34 220 240 >50 but<75 39 260 270 >75 but< 100 46 300 320 > 100 but< 125 53 360 390 > 125 but< 150 62 - 450 420 >_ 150 73 600 420 Tlln 11 N.TIC,r,A 1 n AL ri...... L ..0 n A as....L......_a l�..a....r1 5. Nutrient/Micronutrient Determination: Complete the following: a. Total solids: 15+/- %. b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and micronutrient parameters: laboratory: TBA and date of analysis: TBA Parameter Result (mg/kg, dry weight) Aluminum TBA Ammonia-Nitrogen TBA Calcium TBA Magnesium TBA Nitrate-Nitrite Nitrogen TBA pH(Standard Unit) TBA Phosphorus TBA Potassium TBA Sodium TBA Total Kjeldahl Nitrogen TBA c. Using the results listed in Item II.5b.above,calculate the sodium adsorption ration(SAR): d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals 0.35 %. This rate is a❑ default value or X actually established. If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical justification as to why the selected default value is appropriate to be applied to these residuals: Calculate the PAN for the residuals(i.e.,on a dry weight basis)and list the results in the following table: Application Method First Year Five-Year PAN Maximum Adjusted PAN (mg/kg) (mg/kg) Surface 3,500 Injection/Incorporation e. Are the residuals a registered fertilizer with the NC Department of Agriculture and Consumer Services: ❑ yes X no. If yes,provide date of registration approval: the current registration number: and the fertilizer equivalent: %, %,and %. T'/1T)11 R. T)Cv/,A 1 A AL ,7 ..0 A A u..,.L.........a ll...i,.-'1 6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and list the results of the latest analyses: NONE 7. Pathogen Reduction Determination: Specify which alternative(s) will be used to meet the pathogen reduction requirements: a. For Class A or Equivalent: El A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids. OR X A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids. AND one of the following(except for residuals regulated under 40 CFR Part 257 that are to be distributed): El Alternative 1 [40 CFR§503.32(a)(3)] -Time/Temperature Compliance. El Alternative 2 [40 CFR§503.32(a)(4)] -Alkaline Treatment. El Alternative 3 [40 CFR§503.32(a)(5)] -Prior Testing for Enteric VirusNiable Helminth Ova. El Alternative 4 [40 CFR§503.32(a)(6)]-No Prior Testing for Enteric Virus/Viable Helminth Ova. ❑ Alternative 5 [40 CFR§503.32(a)(7)]-Process to Further Reduce Pathogens(PFRP). Specify one: ❑ composting, El heat drying, ❑ heat treatment, El pasteurization, El thermophilic aerobic digestion, El beta ray irradiation,or ❑ gamma ray irradiation. El Alternative 6 [40 CFR§503.32(a)(8)]-PFRP-Equivalent Process. Explain: b. For Class B or Equivalent: El Alternative 1 [40 CFR§503.32(b)(2)] -Fecal Coliform Density Demonstration. ❑ Alternative 2[40 CFR§503.32(b)(3)] -Process to Significantly Reduce Pathogens(PFRP). Specify one: El aerobic digestion, El air drying, ❑ anaerobic digestion, El composting,or El lime stabilization. El Alternative 3 [40 CFR§503.32(b)(4)] -PSRP-Equivalent Process. Explain: El Not Applicable-Regulated under 40 CFR Part 257 with NO Domestic Wastewater Contribution. c. For Surface Disposal: ❑ Alternative for Surface Disposal Units Only[40 CFR§503.33(b)(11)]-Soil/Other Material Cover. El Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item II.7a.above. El Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item II.7b.above. X Not Applicable-Regulated under 40 CFR Part 257 with NO Domestic Wastewater Contribution. r NTICA T1on A 1 A A n 0 .,cn 8. Vector Attraction Reduction Determination: Specify which alternative(s) will be used to meet the vector attraction reduction requirements: ❑ Alternative 1 [40 CFR§503.33 (b)(1)]-38%Volatile Solids Reduction(Aerobic/Anaerobic Digestion). ❑ Alternative 2 [40 CFR§503.33 (b)(2)]-40-Day Bench Scale Test(Anaerobic Digestion). ❑ Alternative 3 [40 CFR§503.33(bX3)] -30-Day Bench Scale Test(Aerobic Digestion). ❑ Alternative 4[40 CFR§503.33 (b)(4)] -Specific Oxygen Uptake Rate Test(Aerobic Digestion). ❑ Alternative 5 [40 CFR§503.33 (bX5)] - 14-Day Aerobic Processes. ❑ Alternative 6[40 CFR§503.33 (bX6)] -Alkaline Stabilization. ❑ Alternative 7[40 CFR§503.33 (b)(7)] -Drying of Stabilized Residuals. ❑ Alternative 8 [40 CFR§503.33 (bX8)]-Drying of Unstabilized Residuals. ❑ Alternative 9 [40 CFR§503.33 (b)(9)] -Injection. ❑ Alternative 10 [40 CFR§503.33 (b)(10)] -Incorporation. ❑ Alternative for Surface Disposal Units Only[40 CFR§503.33 (b)(11)]-Soil/Other Material Cover. ❑ Alternatives for Animal Processing Residuals Only: Specify one: ❑ injection, ❑ incorporation,or ❑ lime addition to raise pH to 10. X Not Applicable-Non-Biological Residuals with NO Domestic Wastewater Contribution. TV 1 T A. non A 1 n AZ n..� n ,.rn State of North Carolina Department of Environment and Natural Resources Division of Water Quality DISTRIBUTION OF RESIDUAL SOLIDS (FORM: DRS 10-06) The Division of Water Quality will not accept this application unless all the instructions are followed. Plans and specifications must be prepared in accordance with 15A NCAC 2T.1100,and good engineering practices. Failure to submit all required items will lead to additional processing and review time. For more information, visit our web site at: http://h2o.enr.state.nc.usilau/main.html A. Application Form(All Application Packages): ✓ Submit one original and two copies of the completed application package. Any changes made to this form will result in the application being returned. The Division of Water Quality will only accept application packages that have been fully completed and all applicable items are addressed. ✓ The project name should be consistent on the plans,specifications,etc. ✓ The signing official must meet the criteria stipulated in 15A NCAC 2T .0106(b). An alternate person may be designated as the signing official, provided that a delegation letter from a person who meets the referenced criteria is submitted. The delegation letter does not have to be resubmitted if the signing official has not changed since the last permitting action associated with this residuals land application program. ✓ If this project involves a modification of an existing permit,submit one copy of the existing permit. ✓ Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to operation of proposed facility(ies)for application packages involving new or changes to treatment and storage units. B. Application Fee(New and Major Modification Application Packages): ✓ For new permits submit a check in the amount of$1,090 if over or equal to 3,000 dry tons/yr or$675 if less than 3,000 dry tons/yr, made payable to: North Carolina Department of Environment and Natural Resources (NCDENR). Major modification fee are$325 and$205,respectively. C. Cover Letter(All Application Packages): ✓ Submit a cover letter, which lists all item and attachments included in the application package as well as a brief project description. ✓ If necessary for clarity, include attachments to the application form. Such attachments will be considered part of the application package and should be numbered to correspond to the section to which they refer. D. Detailed Plans and Specifications(Application Packages Involving New or Changes to Treatment and Storage Units): I Submit three sets of detailed plans and specifications signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 2T .1104(a). Specifications for standard equipment may only be omitted for municipalities with approved standard specifications,but use of the standard specifications must be noted on each sheet of the plans. ✓ Plans must include the following minimum items: a general location map, a topographic map, plan and profile view of the residuals treatment and storage units as well as the proximity of the residuals treatment and storage units to other utilities and natural features within 500 feet of all treatment and storage facilities,and detail drawings of all items pertinent to the residuals treatment and storage units. Depict minimum separations required in 15A NCAC 2T.1108(a)on the plans. ✓ Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storage units: description of materials to be used,methods of construction,quality of construction testing procedures to ensure the integrity of the final product in accordance with 15A NCAC 2T.1104(a)(2XB),including leakage and pressure testing as appropriate. ✓ Plans and specifications must not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION,etc.)that indicate that they are anything other than final plans and specifications. However,the plans and specifications may be labeled with the phrase:FINAL DESIGN—NOT RELEASED FOR CONSTRUCTION. E. Engineering Calculations(Application Packages Involving New or Changes to Treatment and Storage Units): I Submit three copies of all design calculations signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 2T .1104(a). ***INSTRUCTIONS CONTINUE ON NEXT PAGE*** 11l1DM. 11DQ 111_114 Dn,, 1 ..f A++nnl..v.n.s+ F. Environmental Assessments(May be Required—See 15A NCAC 1C.0300): I Submit one copy of the Findings of No Significant Impact(FONSI)or Environmental Impact Statement(EIS). Also,include information on any mitigating factor(s)from the Environmental Assessment(EA)that impact the construction of the residuals treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for the construction of the subject facilities. G. Residuals Source Information(All Application Packages): I Attach FORM:RSCA 10-06(Residuals Source Certification Attachment)and all associated documentation. I FORM:RSCA 10-06 can be downloaded at http://h2o.enr.state.nc.us/lau/applications.html -uin toM. 11111C 111_11K Dann 7 ra A+4nnUrner*nrelnr 1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality DISTRIBUTION OF RESIDUAL SOLIDS (FORM: DRS 10-06) (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) Application Number: (to be completed by DWQ) I. OWNERSHIP INFORMATION: 1. Specify whether the process facility is owned by: ❑ County; ❑ Federal; ❑ Municipal; ❑ State; X Non-Government. 2. Owner's name(please specify the name of the municipality,corporation,individual,etc.): Npc,Inc. Mailing address: 11761 HWY 770 East City: Eden State: NC Zip: 27288 Physical address: SAME City: State: Zip: Telephone number:( 336 ) 635-5190 Facsimile number:( 336 ) 635-5193 E-mail address: charlessetliff@earthlink.net 3. Signing official's name and title:(See Instruction A) Charles W.Setliff,Sr.,Plant Manager Mailing address: 11761 HWY 770 East City: Eden State: NC Zip: 27288 Physical address: SAME City: State: Zip: Telephone number:( ) SAME Facsimile number:( ) SAME E-mail address: SAME II. PERMIT INFORMATION: 1. Application is for: X new; ❑ modified; ❑ renewed pennit(check all that apply). 2. Fee Submitted: $ 675 (See Instruction B) 3. If this application is being submitted to renew or modify an existing permit,provide the following: Permit number: (please attach a copy of the existing permit). Most recent issuance date: ,and the expiration date: T+(ID M• FID C lit AL Dn..0 Z "se/. A 1 III. FACILITY INFORMATION: 1. Name of facility where residuals are processed: Npc,Inc. Physical address: 11761 HWY 770 East City: Eden State: NC Zip: 27288 Telephone number:( 336 ) 635-5190 Facsimile number:( 336 )635-5193_ County where facility is located: Rockingham Latitude: 38 33' 30" (V Longitudg; 83 39'48" of residual process facility. - (\ 2. Facility contact(person familiar with residuals prepara i 1*-- � $ C Charles W. Setliff,Sr. Mailing address: 11761 HWY 770 East City: Eden State: NC Zip: 27288 Physical address: SAME City: State: Zip: Telephone number:( 336 ) 635-5190 Facsimile number:( 338 )635-5193_ E-mail address: charlessetliff(a,earthlink.net 3. Program contact person and/or consulting firm who prepared application(If different from the above): J.Lewis Slaughter,PE Mailing address: 306 Ivy Lake Drive City: Forest State: VA Zip: 24551 Physical address: SAME City: State: Zip: Telephone number:( 434 )525-2703 Facsimile number:( 434 )525-5178_ E-mail address: lslaughter@nesbeonline.com 4. Is the residual process facility also the generator? X Yes; ❑ No 5. If the residual process facility is not the same as the generator,please specify delivery frequency and quantity of residual to be processed: 6. Length of residuals storage at facility: 15+/- days(the Division requires a minimum 30 days storage in units that are separate from treatment system,i.e.not in clarifiers,aeration basins,etc.). IV. RESIDUALS QUALITY INFORMATION: LYW1 A. i1DC 1 tl_Il4 Dean. A "f A 1 1. Specify if residuals are regulated under(check one): ❑ 40 CFR Part 503 or X 40 CFR Part 257. 2. Specify how these residuals will be distributed: ❑ sold or given away in bags or other containers; ❑ lawn(bulk); ❑ home garden(bulk); X other; Spread by spraying over farm land 3. Complete the following if residuals are to be mixed with other materials: Type of Materials Amounts to be added per 1.0 dry ton of residuals(dry ton) 4. Approximate amounts of the final product to be distributed <300 dry tons per year. 5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and maximum storage times prior to distribution): Multiple covered tanks available for storage.if needed Plan to dispose in one(1)to ten(10)days V. ADDITIONAL REQUIRED INFORMATION: 1. Provide a narrative explaining the following: a. How will the materials be handled and transported from where the residuals were produced to where it will be treated? b. How will the residuals be processed/treated(attach process flow diagram). c. How will leachate collection be handled? d. Where will the residuals be stored until processed? e. How will the final product be distributed(packaging)? 2. Attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed. 3. Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the person who receives the processed residual. The label or information sheet shall contain, at a minimum,the following information: a. The name and address of the person who prepared the residual that is sold or given away in a bag or other container for application to the land. b. A statement that application of the residual to the land is prohibited except in accordance with the instructions on the label or information sheet. c. A statement that the residuals shall not be applied to any site that is flooded,frozen or snow-covered. d. A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. e. Information on all applicable setbacks in accordance with 15A NCAC 02T.1108(b). f. A statement that the residuals shall be applied at agronomic rates and recommended rates for intended uses. 1'C D11R. TIAC 1(1_114 Un.ro C of F. A1+nnUmnrr4/lraor 1 Professional Engineer's Certification:(Application Packages Involving New or Changes to Treatment and Storage Units) I, J.Lewis Slaughter ,attest that this application for Surface disposal of waste brewer's yeast has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals,inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Seal,Signature,and Date: ��%%omit tut/,, eI ��� �{CiAt3 r Q Q AL • t:tr F. G. 0 32^ .o1 Cr 31 '1 r , Y 461)\/. s SLP Applicant's Certification: The applicant or any affiliate has not been convicted of an environmental crime,has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been exhausted or abandoned,are compliant with any active compliance schedule,and do not have any overdue annual fees under Rule 2T.0105. X Yes ❑ No,Explain; I, Charles W. Setliff.Sr. ,attest that this application for Surface disposal of waste brewer's yeast has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Signature (jet& s&' • Date 3 39 0 �7 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S.Postal Service: By Courier/Special Delivery: 1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD RALEIGH,NORTH CAROLINA 27699-1636 RALEIGH,NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)733-3221 1'flDM. 111DC 1I1._/1L D.m. 4 ..41. A++nnI. .,*■ ■.AOT 1 State of North Carolina Department of Environment and Natural Resources Division of Water Quality COUNTY MANAGER NOTIFICATION ATTACHMENT (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) The Division of Water Quality(Division)will not consider this attachment form to be complete unless all the instructions are followed. Failure to submit all of the required items will lead to additional application processing and review time. For more information or for an electronic version of this form, visit our web site at: http://h2o.enr.state.nc.us/lau/applications.html INSTRUCTIONS TO THE APPLICANT: A. Attachment Form: ✓ Do not submit this attachment form for review without a corresponding residuals program application form(FORM: NDRLAP 10-06). ✓ Any changes to this attachment form will result in the application package being returned. B. Prepare a separate attachment form for each county in which the land application sites for which the applicant is seeking certification are located. C. Mail the attachment form to the appropriate county manager by certified mail with a return receipt requested. ✓ The most current publication of the Directory of State and County Officials may be downloaded from the web site at:http://www.secretary.state.nc.us/pubsweb/direct.asp. ✓ A list of the Division's regional offices, their county coverage, and their contact information may be downloaded from the web site at: http://www.enr.state.nc.us/html/regionaloffices.html D. Attach an 8.5-inch by 11-inch copy of the return receipt to the back of this attachment form prior to submission of the application to the Division for review. To: County where land application sites are located: Rockingham Name and complete address of county manager: Thomas B.Robinson P.O.Box 206 City: Wentworth State: NC Zip: 27375 This is to notify you that the applicant listed in Item I(1) of this attachment form will be submitting an application for the land application of residual solids to land in your county to the Division for review. During this review, the Division will ensure that all federal and state regulations are enforced. Maps of the land application sites included in this application will be available at the following location no later than the listed expected application date: Name and complete address of appropriate regional office: Winston-Salem Regional Office City: Winston-Salem State: NC Zip: 27107 Telephone number: (336-771-5000 ) Facsimile number:(336-771-4630 )_ nnnw R. n*n.r A AA AZ n 1 -en A.. -w.._.._. Expected date of application submission: Actual date of application submission(to be completed by DWQ): Deadline for county manager response(to be completed by DWQ): Should you desire to comment on this application as it related to your interests,please do so no later than 30 calendar days following the expected application submission date. If you have any questions or comments about this notification or if you would like more information, please contact the Aquifer Protection Supervisor of the appropriate regional office at the telephone number provided above. Thank you in advance for your attention to this matter. riln1 A. nw,n.T A nn nc i►.....,n ..1"^1 A K....l..Y..«a/l.-a.._'1 L I. GENERAL INFORMATION: 1. Applicant's name: Npc,Inc. 2. Signing official's name and title: Charles W. Setliff Sr. Plant Manager 3. Complete mailing address of applicant: Npc,Inc. 11761 HWY 770 East City: Eden State: NC Zip: 27288 Telephone number: (336 )635-5190 Facsimile number:(336 )5193 E-mail address: charlessetliff(iearthlink.net 4. Name and complete mailing address of contact person and consulting firm who prepared application: J.Lewis Slaughter,PE 306 Ivy Lake Drive City: Forest State: VA Zip: 24551 Telephone number: (434 )525-2703 Facsimile number:( 434 )525-5178_ E-mail address: llaughter@,nesbeonline.com H. PERMIT INFORMATION: 1. Application is for(check all that apply): x new, ❑ modified,and/or 0 renewed permit. 2. If this application is being submitted to renew or modify an existing permit,provide: the permit number the most recent issuance date ,and the expiration date Date of most-recently certified Attachment A: Date of most-recently certified Attachment B: M. RESIDUALS LAND APPLICATION PROGRAM INFORMATION 1. County(ies)where residuals source-generating facilities are located: Rockingham 2. Purpose of the residual source-generating facilities(check all that apply): El treatment of municipal wastewater, ❑ treatment of 100%domestic wastewater, ❑ treatment of potable water, 0 treatment of 100%industrial wastewater, ❑ treatment of industrial mixed with domestic wastewater,and/or (approximate percentages: %industrial and %domestic) WW1 S./rk.n,TA nn nc n......) cn A t -«.tia -'1 t x other(explain: Waste brewer's yeast after alcohol has been recovered and yeast does not meet other product specifications ). 3. Are land application sites currently certified for this residuals land application program in this county: ❑ yes x no. If yes, provide the total number of acres (i.e., excluding buffers) that are certified: acres (approximate percentages: % forested, agricultural,and %reclamation sites). **** 4. This application, if approved by the Division, will certify additional acres(i.e., excluding buffers) in this county for this residuals land application program (approximate percentages: % forested, %agricultural,and %reclamation sites). ***END OF FORM: CMNA 09-06*** **** Sites not yet identified T'r1r111A. rqk f T A All fie n A ..r n A •r L March 28, 2007 Mr. Thomas B. Robinson County Manager Rockingham County P.O. Box 206 Wentworth, NC 27375 Dear Sir: In accordance with the instructions of the NC Division of Water Quality the accompanying document is forwarded for your information. Charles W. Setliff, Sr. Plant Manager Npc. Inc. EXPRESS Customer Copy u N I iHi Il M L%IL �,n-e,March zoLu II I� III) � N �t�1 II� 1111 � {� UN1TEDsreresPosre�sERWCEe PostOfftceToAddressee EQ 199 r9111061,3119112 US NNf1 NN 11 1" DELIVERY(POSTAL USE ONLY) Delivery Attempt Time i Employee S ature AM I . • 1 ORIGIN(POSTAL SERVICE USE ONLY) Mo. Day `PM PO ZIP Code Day of Delivery Postage Delivery Attempt r,me __ Employee S.gnatu•e c I .— SE 2nd Nert =2d Del.Day S - Mo. Day _.PM Date Scheduled Date of Delivery Return Receipt Fee i Delivery Date Tome _,AM Employ.,S,g��ature Accepted _ Month Day I - Mo. Da PM Mo. Day Veer Scheduled Time of Delivery I COD Fee I Insurance Fee Time Accepted I PAYMENT eY ACCOUNT WOOER OF Y t c*4 ONO,. [J.AM ❑Noon Q 3 PM 1$ 1$ ) Express Ma!Corporate Acct.No. Meli'e� ,wale• Military Total Postage&Fees PM g at add Draddreess y • i at Agency Acct.No.of 111Bf Flat Rate J or Weght ❑2ne Day L TM Day 1 g { Poster+Serv+ce Acct.lie. jye y� re* aluvoallutsed Intl Alpha Country Code Acceptance Emp.Initials valld proof o(delyey. lbs. ozs. FROM:(PLEASE MIT PHONE 1 1 TO:(PLEASE PRINT( MOUE 1 '•..�- .,, LP.4 N.S.AMaES4i4 ONLY.DO NOT()SE FOR FOREIGN POSTAL CODES., FOR PICKUP OR TRACKING vISi, www.usps.com FOIL NMINAICNAL aEIMAT101i,SIM COUNTRY NAM'8°"L call 1-800-222 1 31 1 =S _ FOREST MPO FOREST, Virginia 245519998 5514561551 -0098 03/28/2007 (434)525-8450 11:45:19 AM Sales Receipt Product Sale Unit Final Description Oty Price Price WENTWORTH NC 27375 $14.40 Express Mail PO-ADD 2.00 oz. Label #: EQ999106392US 2nd Day 3PM / Normal Delivery Return Rcpt (Green Card) $1.85 Issue PVI: $16.25 Total : $1 6.25 Paid by: Debit Card