NC0023566_PERMIT ISSUANCE_20030509

NPDES DOCUMENT SCANNING COVER SHEET
NPDES Permit:
NC0023566
Document Type:
OPermit Issuance q
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Speculative Limits
Correspondence
Instream Assessment (67B)
Environmental Assessment (EA)
Permit
History
Document Date:
May 9, 2003
This doaameat is Printed oa Waage PaPer - ignore say
ooateat oa the reverse side

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
May 9, 2003
Mr. Grier A. Lackey
Taylor Togs, Inc.
P.O. Box 180
Micaville, North Carolina 28755
Dear Mr. Lackey:
1\ T:
NCDENOR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RE50URCE5
Subject: Issuance of NPDES Permit NCO023566
Taylor Togs. Inc. WWTP
Yancey County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant
to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as
subsequently amended).
This final permit contains no changes from the draft permit issued to you on October 30, 2002.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless
such demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Quality or
permits required by the Division of Land Resources, the Coastal Area Management Act or any other
Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Christie Jackson at telephone
number [phone], extension 538.
Sincerely,
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan W. Klimek, P.E.
cc: Central Files
Asheville Regional Office/Water Quality Section
e =NPDES Unit 1
Point Source Compliance Enforcement Unit
1617 Mai Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opponunily Affirmative Action Employer VISIT US ON THE INTERNET® heplm2o.enr.stale.nc.us/NPDES

Permit NCO023566
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Taylor Togs, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Taylor Togs, Inc.
US HWY 19E 8t NC HWY 80
Micaville
Yancey County
to receiving waters designated as Little Crabtree Creek in the French Broad River Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in
Parts I. II, III and IV hereof.
The permit shall become effective June 1, 2003.
This permit and the authorization to discharge shall expire at midnight on February 28, 2006.
Signed this day May 9, 2003.
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan W. Klimek, P.E.. Director
DIVISION OF WATER QUALITY
By Authority of the Environmental Management Commission

Permit NCO023566
SUPPLEMENT TO PERMIT COVER SHEET
Taylor Togs, Inc. is hereby authorized to:
1. Continue to operate an existing 0.010 MGD extended aeration wastewater
treatment system with the following components:
♦ Influent lift station
♦ Bar screen
♦ Aeration basin
♦ Clarifier with sludge return
♦ Sludge holding tank
♦ Chlorinator
♦ Chlorine contact tank
♦ Fine solids settling tank
♦ Tablet dechlorinator
The facility is located in Micaville at Taylor Togs. Inc. at the intersection of US
Highway 19 East and NC Highway 80 in Yancey County.
2. Discharge from said treatment works at the location specified on the attached
map into Little Crabtree Creek, classified C-Trout waters in the French Broad
River Basin.

Facility Information
Facility �,y;� ��_ �.
•x"'� �".�'�
Location
Latitude: 35°54'31" Sub Basin: 04.03-06
Longitude: W12'59"
Quad R: DIONW
I
Try lCS Togs Inc.
yl. 27566
Stream Class: C?rout
Receiving Cl Stream, Little Crabtree Creek
O u(,
Yancey County

Permit NCO023566
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of this permit and lasting until expiration,
the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited
and monitored by the Permittee as specified below:
EFFLUENT ' • -"-
CHARACTERISTICS
<;,4'
_-- ,: LIMITS
= -u MONITORING REQUIREMENTS -.
Monthly:
Avers a
._ Week IY
Avers e,.-
:- y ,,
Dail
•Maximum:'
Measurement
Frequency:
Sam Ie T e
, P YP,
Sam le Locatlon
P
Flown
0.010 MGD
Weekly
Instantaneous
Influent or Effluent
BOD, 5-day (20°C)
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
Total Suspended Solids
30.0 mglL
45.0 mg/L
Weekly
Grab
Effluent
NH3 as N
2/Month
Grab
Effluent
Fecal Colifonn (geometric mean)
200/100 ml
400/100 ml
Weekly
Grab
Effluent
Total Residual Chlorine
28 µglL
Meek
Grab
Effluent
pH,
Weekly
Grab
Effluent
Footnotes:
1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
There shall be no discharge of floating solids or visible foam in other than trace amounts

NCO023566
Subject: NC00235661
Date: Mon, 13 Jan 2003 13:05:35 -0500
From: valery stephens <[e-mail]>
Organization: NC DENR DWQ
To: Christie Jackson <[e-mail]>
Taylor Togs Inc. did not publish, so I relaxed it and she said it will
be in this weeks paper.
1 of 1 1/13/03 1:15 PN

C73
11DAVIT OF PUBLICATION
NORTH CAROLINA
YANCEY COUNTY
Before the undersigned, a Not Public of said County and
State, duly commissioned, quaked, and authorized by law to
administer oaths, personally appeared
An.. Webb
who being first duly sworn, deposes and says: that
he (she) is Bn61ne99 Manager
(Owner, {vumcr, publisher, w other off. or employee
Authorized m make this Affidavit)
of no Yancey Common Tmsa Joumah 'heYmcey..Journal
'rcJlpublished, issued, and entered assecond clesi mail'in'
dse Town of Burnsville in said County and State; that he (she)
is authorized m make this affidavit and swom statement; that
the notice or other advertisement, a true copy of which is
attached hereto, was published in The Yancey Common Time
Journal (The Yancey Journal Inc) on the following dates:
�Jnaln Ory,15g2003-
and that the said newspaper in which such notice, paper,
document, our e&mtisement was published was, al the time of
each and every such publication, a newspaper meeting all of
the requirements and qualifications of Section 1-597 of the
General Stalums of North Carolina and was a qualified
newspaper within the meaning of Section 1-597 of the
Gc-cral Statules of North Carolina.
This 15 da//y//of January 2003
(Signature or person making aBidavil)
Sworn two mdd subscribd before me, this
J�
N Public
My Commission cxpira: of 6 D

TELEPHONE RECORD Date: 7 ZG-D3 Project: Perm!', K /�
,M /d—)a Q.
,Time:
❑ Retum &Mrs. _(�a/ Cook. Representing:
❑ Call tD Address
❑ Can from
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State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Dear Sirs:
7a
Ll7l� 75; i INC.
P.O. Box 180 - Micaville, NC 28755 - 828-675-4153
— Fax [phone]
IS \l7 i�
n�---- --
1'
Nov 1 4 20e2
i�
DENR `NAiER QUAI.I P
POINT SOURCE BFihNlc H
November 8, 2002
Subject:
Permit NC 0023566
Taylor Togs, Inc. WWTP
Yancey County
Thank you for reviewing our permit. We would request that daily discharge limits be
changed to weekly averages.
Thank you -for your consi16-
eration,
(?e, °
Sam Cook
Facility Manager
Taylor Togs, Inc.
PO Box 180
621-Micaville Loop
Micaville, NC 28755
�7�o0.S�I.�n�03

L
I NC.
Frp
O. Box 180 - Micaville, NC 2877& 55 - 828-675-4153
Fax [phone]
June 14,2001
Ms. Valery Stephens
NC DENR / Water Quality / Point Source Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Renewal of NPDES Permit No. 0023566 in Yancey
County which expires 12/31/01.
No change in the manufacturing facility or treatment plant
have occurred since the last permit was issued.
We have enclosed the completed application in triplicate.
If further information is needed please feel free to
contact me.
GAL/Id
Sincerely,
rler A. Lackey
President

F7&
FrP
INC.
O. Box 180 - Micaville, NC 28755 - 828-675-4153
Fax [phone]
Taylor Togs I,1c. a blue jeans cut and sew facility located
on US Highway 19-E, and 80 South, Micaville, NC 28755
(Yancey County)
Taylor Togs operates a 0.010 MGD extended aeration type
wastewater treatment plant consisting of influent lift
station, bar screen, aeration basin, clarifier with sludge
return, sludge holding tank, chlorinator and chlorine tank,
fine solids settling tank and tablet dechlorinator.
No changes, upgrades or expansions are planned for the
next 5 years.

Faf&
FrP
I NC.
O. Box 180 - Micaville, NC 28755 - 828-675-4153
Fax [phone]
Taylor Togs Sludge Management
Sludge generated during the treatment process
is stored in the sludge holding tank in the treatment
plant. The sludge is then pumped and disposed of by
DDK Enviromental

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NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A
Municipal Facilities with permitted Flows >1 MGD or with pretreatment programs
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
SECTION 1. APPLICATION AND FACILITY DESCRIPTION
udess otherwise specified an hs form all items are to be completed if an Item is no apakable Wdcwe NA'.
North Carolina NPDES Permit Number NC00 23566 (if known)
Applicant and facility producing discharge .
This applies to the person, agency, fine, municipality, or any other entity that owns or is responsible for the permitted facility. This may or may not
be the same name as the facility or activity producing the discharge. Enter the name of the applicant as it Is officially or legally referred to; do not
use colloquial names as a substitute for the official name.
Name of applicant / permittee: Taylor Togs Inc.
Mailing address:
Street address_ H i g h w a y 1 9- E & 80 South
City Micav111e County Yancey
State North Carolina Zip Code 28755
Telephone Number ( 828) 675-4153
Fax Number ( 828 ) 675-9602
e-mail address
nc.
2. Mailing address of anplicant's Authorized Agent / Representative:
Complete this section if an outside consulting fimV engineering fine will act on behalf of the applicant / permittee
Engineer / Company name
Street address
City County
State Zip Code
Telephone Number ( )
Fax Number ( )
e-mail address
I certify that am familiar with the information contained in this application and that to the best of my knowledge and belief such
information is true, complete, and accurate.
Printed Name of Pe son S fining Tige /, i
SighSture of Applicant c r Authorized Agent v
Date Application Signed
North Carolina General Statue 143-215.68 () sides that: Any person who knowingly makes any false statement representation, or certification In any application, record,
report, plan, or other document files or required to be maintained under Anticle 21 or regulations of th Environmental Management Commission Implementing that Artide, or
who falsifies, tampers with, or knowingly renders inaccurate any recording or monboring device or method required to be operated or maintained under Article 21 or
regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,060, or by
Imprisonment not to exceed six months, or by both. (16 U.S.C. Section 1 D01 provides a punishment by a fine or not more Bran $10,000 or imprisonment not more than 5
years, or both, for a similar offense)
1of4

NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A
Municipal Facilities with permitted flows 21 MGD or with pretreatment programs
3.
4.
Permitted Facility Location:
Give the physical location of the facility where discharge(s) presently occurs) or will occur. .
Street address Intersection of US Highway 14-F k N. Hwv An
City M i c a v i l l e County. Y a n ay
State North Carolina Zip Code 2 A 7 1 n
Telephone Number ( 828) 675-4153
Fax Number ( 828) 675-9602
e-mail address ttogs3@Yancey main nc U, -
Municipalities or Areas.Served (see instructions
Enter the names of the municipalities or areas served by this facility. For each municipality enter the best estimate of actual population served at
the time of this application.
5. Average Daily Industrial Flow
Total estimated average daily flow from all industrial sources: 0 . 0 0 4 MGD
Total permitted daily flow from all industrial sources: 0 . 010 MGD
Note: All Significant Industrial Users (as defined in Section III) discharging to the municipal system must be listed in Section III.
6. Facility Description
• Present Operating Status: Provide a narrative description of installed wastewater treatment components at the facility.
Include sizes & capacities for each component.
• Potential Facility Changes: Provide a narrative description of any,planned upgradss /expansions /repairs planned for the
facility during the next five years. Do not include tasks associated with routine operation & maintenance.
• Schematic of wastewater flow: A line drawing of water flow through the facility must be attached to this application. The
schematic should show flow volumes at all points in the treatment process. Specific treatment components should be
identified.
• Location map: A map showing the location of each outfall must be attached to this application. The usual meridian arrow
showing north as well as the map scale must be shown. On all maps of rivers, the direction of the current is to be indicted by
an arrow. In tidal waters, the directions of the ebb and flow tides are to be shown. Ail outfalls should be identified with the
outfali number(s) used in Section II of this application. A copy of the relevant portion of a USGS topographic map is preferred.
All sheets should be approximately letter size with margins suitable for filing.and binding. All pages should include facility location
and permit number if available).
2of4

NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A
Municipal Facilities with permitted flows >1 MGD or with pretreatment programs
SECTION 11. BASIC DISCHARGE DESCRIPTION
Complete this section for each present (or proposed( discharge Indicated in Section I.
All values for an existing discharge should be representative of the twelve previous months of operation.
(it this Is a proposed discharge, values should reflect best engineering estimates.)
1. Facility Discharges, Number and Discharge Volume
Specify the number of discharges described in this application and the volume of water discharged or lost to each of the categories below.
Estimate average volume per day in MGD. Do riot include intermittent discharges, overflows, bypasses or seasonal discharges from lagoons, etc.
Discharge To: - Number of Discham Points Total Volume Discharged MGD
Surface water
1
0.004
Other (describe below)
I
L
TOTAL
1
0.004
d other is
2. Outfall Number: 001
Assign a threetdgit number beginning with 001 for the point of discharge covered by the first description. Discharge serial numbers should be
consecutive for each additional discharge described; hence, the second serial number should be D02 , the third 003, etc.
3. Discharge to End Date
If the discharge is scheduled to cease within the next 5 years, give the date (within best estimate) the discharge will end:
Give the reason(s) for discontinuing this discharge in yuur dower letter. - -
4. Receiving Stream Name
Give the name of the waterway (at the pant of discharge) by which it is usually designated on published maps of the area. II the discharge is to an
unnamed tributary, so state and give the name of the first body of water fed by that tributary which is named on the map, e.g., UT to McIntire Creek,
where McIntire Creek is the first water way that is named on the map and is reached by the discharge.
Little Crabtree Creek in the French Broad River Basin
5. Outfall Structure
Describe the outlall structure and any significant changes since the last permit was issued (repairs, shoreline maintenance, etc.).
chances_since last Dermit
3of4

NC DENR / DWQ / NPDES PERMIT APPLICATION - STANDARD FORM A
Municipal Facilities with permitted flows >1 MGD or with pretreatment programs
SECTION III. INDUSTRIAL WASTE CONTRIBUTION TO MUNICIPAL SYSTEM
Submit a separate Section Ill for each Significant Industrial User.
1. Significant Industrial User (SIU)
An SIU has (or could have) significant impact on the POTW receiving the wastewater or upon the quality of effluent from the receiving POTW.
Specifically, an SIU:
• has a flow of 25,000 gallons or more per average workday;
• has a flow greater than 5 percent of the total flow carried by the municipal system m receiving the waste, or
• has a toxic material in Its discharge.
It may be necessary to alter these administrative criteria in cedain cases, such as an Instance where two or more contributing industries in
combination can produce an undesirable effect on either the municipal facility or the quality of its effluent
Name of SIU
Street
City
State Zip Code
Telephone Number
Fax Number ( )
e-mail address
2. Primary Product or Raw Material
Specify either the principal product or the principal raw material and the maximum quantity per day produced or consumed.
Quantities are to be reported in the units of measurement for each SIC category at facility. SIC categories should use the units of
measurement normally used by that industry.
3. Flow
Indicate the volume of water discharged into the POTW and whether this discharge is intermittent or continuous
MGD ❑ Intermittent ❑ Continuous
4of4