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HomeMy WebLinkAbout780081_NOD-2020-PC-0115_20200413ROY COOPER Governor MICHAEL S. REGAN Secretary S. DANIEL SMITH Director Bruce Huggins PO Box 3477 Lumberton, NC 28359 Subject: Notice of Deficiency Buckhorn Farms, LLC AWS780081 Robeson County NOD-2020-PC-0115 Dear Mr. Huggins: NORTH CAROLINA Environmental Quality April 13, 2020 On February 27, 2020, staff of the NC Department of Environmental Quality (DEQ) Division of Water Resources (DWR), Water Quality Regional Operations Section (WQROS) inspected the Buckhorn Farms LLC and the permitted waste disposal system. We wish to thank Mr. Ronnie (Geno) Kennedy for his assistance in providing records and permission to do the site visit. Mr. Kennedy was not present during the site visit. As a result of this incident, you are hereby notified that, having been permitted to have a non - discharge permit for the subject animal waste disposal system pursuant to 15A NCAC 02T Section .1305, you have been found to have been found to be in violation of your permit as follows: Deficiency 1 Failure to Maintain the collection, treatment and storage facilities, and the land application equipment and fields they shall be properly operated and maintained at all times. — [I 5A NCAC .02T .1304(b)] (Permit AWG100000 Section II 1.). On February 27, 2020 during a Structure Evaluation site visit by DWR staff to map the GPS location of your lagoon, DWR staff observed your pivot applying waste to the small grain over seed. It was obvious that only a few pivot drops were being used, and the drops being used did not have nozzles, just an open hose line. Once we reached the lagoon, the pump was running and no employees were around. After mapping the lagoon, an employee came and shut the pump off, and we advised him we would go into the field and look at the pivot. D E Qbi�� North Carolina Department of Environmental Quality I Division of Water Resources Fayetteville Regional Office 1 225 Green Street, Suite 714 I Fayetteville, North Carolina 28301 vOry rN Cx:40:.itiA � o .—Io E�.w�����a�:r� /� 910.433.3300 Page 2 Bruce Huggins April 13, 2020 Ray Fisher told DWR staff latter he had an employee running the pivot to see how many nozzles were stopped up. DWR staff took pictures of 48 drops that were not able to apply waste as designed, and most of the drops were bent up and taped off to prevent any waste from flowing through at all. The system did not need to be operating to see that these drops could not work and have not worked in some time. Google Earth images in 2016 and 2018 show that this Pivot has not worked as designed for years. It can be seen under most of the drops, the lines in the field indicate that no spray nozzles have been on the drops for some time. DWR staff has pictures showing this under the drops with no nozzles. There is no evidence of damage by cows, indicating a lack of operation and maintenance for the pivot drops. Required Corrective action for Deficiency 1: If you have not done so, repair the irrigation system and maintain it as required by your permit. All repairs and new calibration must be completed before anymore spray events are conducted. Train your employees on how to operate and maintain the irrigation system as required by your permit. Deficiency 2• In no case shall land application result in excessive ponding or any runoff during any given application event. [15A NCAC .02T .1304(b)] (Permit AWG100000 Section II 5.). On February 27, 2020 during a Structure Evaluation site visit, DWR staff documented with pictures that your pivot was operating and only 10 pivot hose drops were working and several of them did not have nozzles. The ones that did have nozzles were not working as designed. DWR staff documented with pictures the ponded waste under the open hose drops, and the waste was ponded in several low areas of the field. The evidence of bare area where grass can't grow because of the force of the waste from the open hose under the drops indicates this has happened for a long time. Required Corrective Action for Deficiency 2: Do not apply to fields that are near field capacity with water or to saturated fields. Make sure your pivot is working as designed to prevent an over application that causes excessive ponding. Page 3 Bruce Huggins April 13, 2020 Deficiency 3 Failure of the OIC or Permittee to record all irrigation and land application event(s) including hydraulic loading rate, nutrient loading rates and cropping information. The Permittee shall also record removal of solid and document nutrient loading rates if disposed of on -site or record the off -site location(s). The records must be on forms supplied by, or approved by, the Division. — [G.S. 143-215.1OC€(8)] (Permit AWG100000 Section III 6. ). On February 28, 2020, Jonathan Miller submitted to DWR some of your land application records for review. When DWR staff compared the hand written IRR I forms to the electronic forms, there were several changes made by changing start and stop time from am to pm. In addition, 375-gallon flow rate was used on your records, but your calibration was only calibrated at CP/ 20 PSI with measured GPM of 192. Required Corrective Action for Deficiency 3: Provide an explanation from the ORC on how this discrepancy in record keeping happened. If your Technical Specialist converts your hand written IRR I forms to computer generated forms that has your signature, make sure the records are transcribed correctly. As Owner or OIC, you are responsible for all information submitted to the DWR. Deficiency 4• Failure of the Operator in Charge (OIC) or a person under the supervision of an OIC to inspect the land application as often as necessary to ensure that the animal waste is land applied in accordance with the CAWMP. In no case, shall the time between inspections be more than 120 minutes during the application of waste. A record of each inspection shall be recorded on forms supplied by, or approved by, the Division and shall include the date, time, land application area used, and name of operator for each inspection. Inspection shall include but not be limited to visual observation of application equipment, spray fields, subsurface drain outlets, ditches, and drainage ways for any discharge of waste. (Permit No. AWG100000 Section II 17). On February 28, 2020, Jonathan Miller submitted to DWR some of your land application records for review. DWR documented that Ray Fisher only initialed one time that he inspected the spray field during waste application events that lasted for 390 minutes. The Permit Condition listed in Deficiency 4, clearly state that in no case shall the time between inspections be more than 120 minutes during the application of waste and each inspection must be recorded with the initial of the person conducting the inspection. Page 4 Bruce Huggins April 13, 2020 The inspection is not just initialing a form, it requires that you look at the application field during the application event. If the inspector sees any malfunction or ponding, the system should be shut off and repaired before it is used again. It took DWR staff less than a minute of observation to determine that the Pivot was not operating as designed. Google Earth images indicate the Pivot has been malfunctioning years. Required Corrective action for Deficiency 4: In the future, require the OIC or a person under the supervision of an OIC to inspect the land application site as often as necessary but no more than 120 minutes between inspections to ensure that the animal waste is land applied in accordance with the CAWMP. Inspections shall include but not be limited to visual observation of application equipment, spray fields, subsurface drain outlets, ditches, and drainage ways for any discharge of waste or failure of any component of waste management system. Deficiency 5• Failure to test (make sure it works) and calibrated at least once every two calendar years. The results must be documented on forms provided by, or approved by, the Division- [15A NCACO2T .1304(b)(9)] (Permit AWQG 100000 Section II 26.). On February 28, 2020, Jonathan Miller submitted to DWR some of your land application records for review, and the 2018 calibration of the Pivot was included. A Google Earth image dated March 4, 2018 clearly shows the lines and ponding caused by pivot drops without nozzles or malfunctioning nozzles in sections 2 through 5 of the Pivot. The calibration was completed on June 25, 2018. On September 18, 2018 another Google Earth image documents the lines have not covered over with grass. DWR staff reasonably expects that the grass should have covered over the lines created by the force of open hoses during a three-month period of optimum weather for the growth of Bermuda grass if the Pivot was repaired during the calibration and continued to be maintained. Calibrating flow rate is just one part of the Permit requirement. Testing the equipment by measuring wetted diameter (spray pattern of the nozzles) is just as important. By not maintaining the pivot renders the calibration null and void. Required Corrective Action for Deficiency 5: In the future, test (make sure it works) and calibrate all irrigation equipment that is designed to operate your WUP, and make sure the ORC understands the correct GPM flow rate to use on the IRR II forms provided in the system calibration. Page 5 Bruce Huggins April 13, 2020 You are required to take any necessary action to address the above Deficiency: The Division of Water Quality requests that, in addition to the specified corrective action above, please submit the following items on or before June 13, 2020 1. An explanation from the OIC for this farm regarding how this violation occurred. 2. A list from the OIC concerning the steps that will betaken to prevent these Deficiency's from occurring in the future. 3. Documentation that the Pivot has been repaired and calibrated as required by your Permit. Failure to comply with conditions in the permit may result in a recommendation of enforcement action, to the Director of the Division of Water Resources who may issue a civil penalty assessment of not more than twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A If you have any questions concerning this Notice, please contact Steve Guyton at (910) 303-0151 or at steve.guytonkncdenr.gov. Sincerely, DocuSignedd by, _ 5189C2D3DD5C42B... Trent Allen Regional Supervisor Water Quality Regional Operations Section Fayetteville Regional Office Division of Water Resources, NCDEQ cc: FRO Compliance Animal Files- Laserfiche Smithfield Farms