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HomeMy WebLinkAboutNC0004081_PERMIT ISSUANCE_20100702NPDES DOCUWENT SCAMMIMS COVER SHEET NPDES Permit: NC0004081 Aurora packing Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Speculative Limits Correspondence lnstream Assessment (67B) Environmental Assessment (EA) Permit History Document Dater July 2, 2010 This doOiameat ie ps-iated oa r4BXXOe paper - ignore say coateat oa the reverse Bide NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director Mr. Glenn Williamson, President Aurora Packing, Inc. 655 Second sheet �o� 3 s Aurora, North Carolina 2780 C� Dear Mr. Williamson: July 2, 2010 Dee Freeman Secretary Subject: Issuance of NPDES Permit NC0004081 for Aurora Packing, Inc. Beaufort County The Division of Water Quality (the Division) hereby issues the attached NPDES permit for the subject facility. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007, or as subsequently amended. The Division understands from your renewal application that you have not altered your facilities, but your production of blue crab has significantly decreased since last renewal. The Division has correspondingly adjusted your permit limits in accord with federal categorical regulations governing blue crab processing [40CFR 408.2.2(b), Subpart B). In order to better protect the receiving stream, the Division has added Settleable Solids to your permit, consistent with similar seafood facilities statewide. Monitoring requirements include limits of 5 m1/L Monthly Average and 10 ml/L Daily Maximum. We have also increased your monitoring frequency for all parameters from annually to 1/Month. We realize that your episodic discharge is seasonal, therefore during months when you generate no wastewater, please submit a monthly Discharge Monitoring Report, (DMR) indicating "No discharge." This is mandatory for permit compliance. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing, upon written request submitted within thirty (30) days after receiving this letter. Your request must take the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and you must file it with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699- 6714. Unless such a demand is made, this permit shall be final and binding. f 2jPage This permit is not transferable except after notifying the Division of Water Quality. The Division may require permit modification, or revocation and re -issuance. Please note that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Quality, the -Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. If you have questions, or if we can be of further service, please contact Joe Corporon at [ioe.corporon _,ncdenr.gov] or call (919) 807-6394. Respectfully, �pF W A Le, vQ P 't Coleen H. Sullins d Enclosure: NPDES Permit Final NCO004081 cc: Central Files [hardcopy] WaRO / SWPS, Attn: Al Hodge [hardcopy] NPDES Program Files [hardcopy] i 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 Location, 512 N, Salisbury St. Raleigh, North Carolina 27604 One Phone: 9IM07-63001 FAX: 91M07-64921 Customer Service: 1-877-623-6748 NorthCaroiina Internet: www.ncwaterquality.org �atura!!r� An Equal Opportunity l Affirmative Acton Employer Permit NCO004081 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Aurora. Packing Company, Inc. is hereby authorized to discharge wastewater from a facility located at the Aurora Packing Company, Inc. 655 Second Street Aurora Beaufort County to receiving waters designated as an unnamed tributary of South Creek within the Tar -Pamlico River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III and IV hereof. The permit shall become effective August 1, 2010. This permit and the authorization to discharge shall expire at midnight on November 30, 2014. Signed this day July 2, 2010. 'Coleen H.-uilins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO004081 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Aurora Packing Company, Inc. is hereby authorized to: 1. continue to operate existing wastewater treatment facilities, used in the cooking and processing of blue crab, consisting of drain sdreens, for a facility located at Aurora Packing Company, Inc., 655 Second Street, Aurora, Beaufort County, and 2. discharge from said treatment works, at the location specified on the attached map, through Outfalls 001 and 002 into an unnamed tributary of South Creek, a waterbody classified SC -NSW, within the Tar -Pamlico River Basin. Aurora Packing Company, Inc. Latitude: 35° 18' 20" Longitude: 75°47'02" Stream Class: SC- NSW Receiving Stream: Sub -Basin: 03-03-07 Quad #: F 31 SE Permitted Flow: No limit UT to South Creek Facility ° Location North NPDES Permit NC0004081 Beaufort Count Permit NCO004081 A. (L) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge crab cooking wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent �- r L'tmtts ,.. kj �. S Mon�tor�ng Requirements Characterfsticcs:.-.�Y:, �,� 1 . y .. # N & �+ "WeeklyDa�ly, R '.:>i.. T.^#�IBiM-ti'..RRu**Wntfil MeasurementsmpleSample :... 'R'. uCRR.1l ,54�k, Qutfall 1 Average,°p A�veragc Mamum Frequencyype Loton ., Flow MGD 0.0007 1/Month Instantaneous E Total Suspended 4.2 lb/day 33 lb/day 1/Month Grab E Solids Oil and Grease 1.2 lb/day 9 lb/day 1/Month Grab E Settleable Solids 5 ml/L 10 ml/L 1/Month Grab E H 3 1/Month Grab E Temperature 4 1/Month Grab E Footnotes: 1. Sample Location: E -- Effluent 2. The Permittee shall combine mass loading from both Outfalls 001 and-002 (See Special Condition A. (3) 3. The pH limit of the effluent shall not fall below 6.8 nor exceed 8.5 standard units. 4. See Special Condition A. (6.) Temperature See Special Condition A. (4.) Best Management Practices See Special Condition A. (5) Dry Cleanup Procedures A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge crab processing wastewater from Outfall 002. Such discharges shall be monitored and reported by the Permittee and as specified below: Efflu-en jhRracteristics 2 "�O i �4Monthly ArV. rage msitoring ry quiremY T Weekly �►verage 1P S�" Daily =Maximum Measurement Frequency Sample w ky,pe Sampleutfall Locationl , Flow (MGD) 0.0005 l/Month Instantaneous E Total Suspended Solids2 (Reported with 001) (Reported with 001) 1/Month Grab E Oil and Grease (Reported with 001) (Reported with 001 l/Month Grab Settleable Solids (Reported with 001) (Reported with 001 l/Month Grab E H l/Month Grab E Temperature' l/Month Grab E Footnotes: 1. Sample Location: E — Effluent 2, The Permittee shall combine mass loading from both Outfalls 001 and 002 (See Special Condition A. (3.) 3. pH limit of the effluent shall not fall below 6.8 nor exceed 8.5 standard units. 4. See Special Condition A. (6.) Temperature and A. (7.) Biocides See Special Condition A. (4.) Best Management Practices See Special Condition A. (5.) Dry Cleanup Procedures Definitions lb/day — Pounds per day Permit NCO004081 A. (3.) Permit Special Condition - Total Suspended Solids and Oil & Grease Reporting Requirement Outfalls 001 and 002 shall both be independently sampled and monitored monthly for oil & grease and Total Suspended Solids (TSS). The value reported on the discharge monitoring report for Outfall 001 shall be the sum of mass loading from both Outfalls 001 and 002. i. i.e. Value reported on Discharge Monitoring Report for Outfall 001. 2. Oil & Grease = lb/day for Outfall 001 + lb/day for Outfall 002 3. TSS = lb/day for Outfall 001 + lb/day for Outfall 002 A. (4.) Permit Special Condition -Best Management Practices (BMPs) BMPs must be employed to ensure that excessive pollutants are not discharged to the surface water of the state. These practices should include as a minimum the following: i. No discharge of fish or crab parts, floating solids, foam visible in other than trace amount. 2. The permittee shall direct employees and provide resources to follow, at a minimum, the following practices such that wastewater volume and wastewater constituents are reduced: a. All hoses used to provide on demand water delivery shall be equipped with automatic shut-off nozzles. b. Personnel shall be instructed to eliminate flows through idle equipment. c. All process and washdown equipment shall be fitted with high pressure/low volume nozzles. d. Dry cleanup shall be preformed prior to washdown of the facility A. (S.) Permit Special Condition = Dry Cleanup Requirements - Dry Cleanup shall emphasize the following techniques, as applicable: a. Seafood process solids shall be squeegeed off the floor prior to wet cleanup. b. Cooking or plucking residuals shall be containerized for proper disposal. c. Discharge to surface waters of cooking or plucking residuals shall not be allowed. d. Trays shall be placed under machines and conveyor belts, where practical, to catch cooking or plucking residuals; breading of other process food products. A. (6.) Permit Special Condition - Temperature Condition The temperature of the effluent shall not cause the temperature of the receiving stream to increase by more than 0.8 °C above the natural water temperature during the months of June, July, and August nor more than 2.2°C during any other month and in no case to exceed a maximum of 32°C. A (7.) Permit Special Condition - Biocide Condition There shall be no chromium, zinc or copper added to the treatment system except as pre -approved additives to biocidal compounds. The Permittee shall obtain approval from the Division of Water Quality's Aquatic Toxicology Unit (ATU) prior to the addition of any biocidal compound to the water discharged from outfall(s) 001. Approval for use of new compounds (not previously approved) must be submitted to the ATU at least 90 days in advance of any planned use of those compounds. BBAUFORT COUNTY NORTH CAROLINA AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State. duly commissioned, qualified and authorized la�x to a� nister oaths. personally appeared -el) � /O.,S��� who being first duly .wo, ,: us a representative of the Washington Daily News. a newspaper, published, issued and entered as second class mail in Washington, NC in said county and state and is authorized to make this affidavit and sworn statement, that the notice or other legal advertisement, a true copy of which is attached hereto, was published in the Washington Daily News on the following dates: 14. and that the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every publication, a newspaper meeting all of the requirements and qualifications of Section I-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section I-597 of the General Statutes of North Carolina. This day of (Signature of person making affidavit) Sworn to and subscribed before me, a Notary Public, this day of _ ZLkk , 20 ] otary Public) ' MY commission s Publication cost $ paid. Wi* Carollne EnvlronmeMe) ' •. ..'.��IanenmwaMT..w�nle.i....1Y6f1CQ - W 18117, Mail tervide CeMer'- ' f4tefeloh, NC 276MIG17 :h.a Notica of Meat to Issue a NPDES :+r,'.f'ir;l "s . • 1Wasfenretar Pnrmft She NorthCerotlnaa,F.nvironmental .I " to Issue': a, NrR wastewater ds- charge permitto^ihe pereon(s)"list6d -� i Written comments"regard ing the pro- posed: permN wilt , be accepted until 30 days after the publish date of this y notice.: The Director of the NC Dint- sion, of... Water 'Quality, (DWQ).,may,; hold: a public`; hearing ftuld them �l be, a siggnnfli wt degree of public in. terest:`.Please md-comments ar>dlor' lntormation requeststo,DWQat;the;' above:address: Interested. parsons; may visn•the,DwQ at 612:N: Setts=1 bury Street; ­ Raleigh, • NCto review Information.,on',flle. -Additional 4nfor-. mation on NPDES permits and this notice may be found on our webstts: www.ncwaterqual��yyrorg, or by call- Ing (919) 807.8904 " The Town' of. Robereonvllle has" ap- pplied for renewal of. NPDES permit NC0026042 for Its Roberionvllle . WWrP in Martin County. ;This per mitled facility dlscharges treated wastewater to Flat Swamp in the Tar „:i Pamlico River Basin. Aurora Packing Company Inc.' of Au- f rora, NC has applied to review NPDES permit NC0o04081 for dis- charge a UT of South Creek In the Tar -Pamlico River Basin. No param- eters are water quality limited. { 5-141to Cor oron, Joe From: Thorpe, Roger Sent: Monday, May 03, 2010 11:57 AM To: Corporon, .foe Subject: Aurora Packing Company, Inc - DRAFT Review NCO004081 I have reviewed the draft permit and fact sheet for Aurora Packing and have no comments to offer. Fact Sheet NPDES Permit Development - Complex Expedited FOR: Aurora Packing Company, Inc. NPDES Permit NC0004081 FACILITY SUMMARY Aurora Packing Company, Inc. operates a seafood [crab] packing and processing facility in Beaufort County that employs 10 to 25 people. On July 7, 2009, the Permittee submitted an application to renew this permit which expired on November 30, 2009. The Permittee may operate 6 to 7 days a week, usually April through October, with little or no discharge during the winter (November through March). Table 1 Ficility Information A ; 'licarl/Fa.cili' 'Name: ;.. Aurora Packing Company, Inc. A ' licanf Address .-�- ' 655 Second Street, Aurora, NC 27806 Facili .Address: Same PermittedTlbw 0.007 MGD (Outfall 001) and 0.005 MGD Outfall 002 Type of Waste: ,. Seafood: Categorical 40CFR 408: blue crab packing and processing Facili /.-Permit. Status: Class I Minor 1 Renewal Basin,/..Court ': Tar -Pamlico / Beaufort County Miscellaneous Receivin ;Stream UT of South Creek Regional Office Washington Stream Classification: SC -NSW State Grid / USGS Too Qua. .: F 32 SW / Aurora, NC 303 d Listed?`` No Permit Writer: Joe R. Corporon, L.G. SubWsin:.; 03-03-07 Date: April 27, 2010 Drainage Area (mi): Tidal Summer_7. 10 (cfs) Tidal Winter 7Q10 (cfs): Tidal 30 2 cfs) Tidal Average Flow (cfs): Tidal IWC (%): — LLnLmary SIC Code: 2092 RENEWAL Receiving -Stream Environment - The Permittee discharges to an unnamed tributary of South Creek, a waterbody classified SC -NSW. This facility is exempt from the Tar -Pamlico River Basin Nutrient Strategy (2010) because of its relatively low discharge volume (episodic flow limited to maximum 12,000 gallons per day — sum of two outfalls). The Permittee generates wastewaters from two sources: 1. crab cooking via Outfall 001, and 2. crab processing via Outfall 002. Blue Crab Production — According to the renewal application, waste -generating facilities and waste - treatment processes have not changed from the previous permit cycle. Production is described as: OutfaIl 001 • Maximum for a single day = 15,000 lbs/day; • Average of daily values for 30 consecutive days = 6,0001bs/day. Outfall 002 • Maximum for a single day = 15,000 lbslday; • Average of daily values for 30 consecutive days = 6,000 lbs/day. Permittee monitors these outfalls separately, but reports the total effluent together under Outfall 001. Therefore the Division developed limits by combining the production of the two outfalls. Effluent Limit Development Permitting Guidance. According to current NPDES Program guidance (Coleen Sullins' memo to Permit Writers, 1993), federally regulated seafood -processing industries should adhere to the following limits and monitoring requirements: 1. Flow — estimate Monthly, concurrent with monitoring of limited parameters 2. Temperature to WQ standard -- No monitoring 3. pH — 6.0 to 9.0 standard units for fresh waters; 6.8 to 8.5 for tidal waters 4. Biocide Special Condition 5. TSS — Limit per guidelines with monthly monitoring 6. O&G — Limit per guidelines with monthly monitoring 7. BMP/dry cleanup requirements Effluent is subject to federal categorical regulations 40CFR 408.22(b), Subpart B, Conventional [Non - Mechanical] Blue Crab Processing for production > 1000 lbs/day, defined as "blue crab gross weight prior to processing." The Division calculated permit limits based on the degree of pollutant reduction established by Best Practicable Technology (BPT) and production submitted in the application to renew. Table 2 compares renewal limits to previous permit -cycle limits (2005), and presents equivalent concentrations (assumes flow daily maximum of 1,200 gallons per day — the sum of both outfalls). Table 2. Blue Crab Processing - Parameter Limit Calculations ,,al .,.�, d f )A :; Renewal Pros .,; duct�on .. Y. 05 Attx 13.0 Permit 2Q10 PerrrntBPT '= u►valenOutf ..WareOD1 ,Concentrations �^ (gross we�gbt$�n lbs`;) Lim�ts#(Llislday) 'Limits (lbslday) 1 it%s1.1000,1bs:, �.F::. aa,�.. +s,.a.3 to rnJLJ Parameter For Daily For Monthly Max/ 30-Day Daily Monthly Daily Monthly Daily Monthly Max Average Day Average Max Average Max Average Max Average TSS 2.2 0.7 15,000 6,000 68.2 34.1 33 4.2 3,297 419 Oil & Grease 0 6 0.2 15,000 6,000 18.6 9.3 9.0 1.2 899 120 H - 6.8-8.5 1. Calculation assumes flow at 0.0012 MGD [mass in lbs per day / 8.34 lbs per gallon / flow in MGD] 2. pH = standard units [saltwater] — no change from previous permit. Monitoring Frequency and Additional Parameters of Concern: To better protect the receiving stream, the Division has also included 1/Month monitoring of Settleable Solids (SS) with limits of 5.0 ml/L (Monthly Average) and 10.0 ml/L (Daily Maximum). Based on NPDES permitting guidance for seafood production, the Division has increased the monitoring frequency from Annually to Monthly. For months when there is no production or discharge, the Permittee is instructed to submit a monthly Discharge Monitoring Report (DMR) indicating "No discharge." PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: Permit Scheduled to Issue: STATE CONTACT: May 12, 2010 July 1, 2010 If you have any questions on any of the above information or on the attached permit, please contact Joe R. Corporon at (919) 807-6394. PERMIT WRITER: DATE: Imagery Date: Mar 6, 20Q? Vlw, tFir Image u s'Geot IC i survey 3518 20 11' N i6'45".6 59' W etev 7 it ,z..;Gc -)(�l } Eve alt 1404 it AURORA PACKING COMPANY INCORPORATED Post Office Box 354 655 Second Street Aurora, North Carolina 27806 (252) 322-5232 July 5, 2009 Mrs. Dina Sprinkle NC DENRI Water Quality/ Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mrs. Stephens, This letter is a request for the renewal of the permit for Aurora Packing Company Incorporated located at 655 Second Street in Aurora. in Beaufort County to discharge wastewater into an unnamed tributary of South Creek in the Tar -Pamlico River Basin. The current permit is set to expire November 30, 2009, The following items are enclosed. One signed original and two copies of the cover letter requesting renewal, one signed original and two copies of the application with schematics of the location of the outfalls, and one signed original and two copies of the description of how wastewater solids are handled and disposed. I apologize for the delay resulting in the Notice of Violation. If you have any questions, please call (252) 322-5232. Si�nc�erely, Glenn Williamson President J U L - 7 2009 DENR - WATER QUALITY POINT SOURCE BRANCH 769M Pei In regard to how solids are handled in our operation: 1) We continue to us Best Management Practices of dry cleanup prior to washdown. 2) At our two discharge points we continue to incorporate the use of filtering screens. U� - I- �-o� Glenn Williamson