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WQ0000962_Regional Office Historical File Pre 2016
AT?-v.P NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, Ill Governor Director Secretary January 6, 2014 Mr. Bill Callahan Culp, Inc. PO Box 488 Stokesdale, NC 27357 Subject: Compliance Inspection Culp, Inc. Culp Ticking Facility, Wastewater Recycle System Permit No. WQ0000962 Guilford County Dear Mr. Callahan: On December 9, 2013, you accompanied Stephen Berry of the Division of Water Resources (DWR) while he performed a compliance evaluation inspection of the subject wastewater recycle system. Prior to the facility inspection, Mr. Berry reviewed 2013 monitoring well data (GW-59's) submitted by Culp Ticking. Culp Ticking was found to be in compliance with Permit WQ0000962. If you or your staff have any questions concerning this letter, you may contact Stephen Berry at (336) 771-5288 or by email at stephen.berry@ncdenr.gov. Sincerely, ,III,. r. % ` Sherri V. Knight, P.E. Asst. Regional Supervisor cc: Derr Leonhardt, Leonhardt Environmental,P.C.,8392 Six Forks Rd.Ste 101,Raleigh, NC 27615 Guilford County Health Department WQ Permitting Section, Non-Discharge Central Office Files 410111.11111111111 WATER QUALITY REGIONAL OPERATIONS 585 Waughtown Street,Winston-Salem,North Carolina 27107 Phone:336-771-50001 FAX:336-771-46311 Customer Service 1-877-623-6748 Internet:www.ncwater.org An Equal Opportunity\Affirmative Action Employer Compliance Inspection Report Permit: WO0000962 Effective: 05/07/99 Expiration: 04/30/04 Owner: Culp Inc SOC: Effective: Expiration: Facility: Culp Ticking Facility County: Guilford PO Box 488 Region: Winston-Salem Stokesdale NC 27357 Contact Person: Bill Callahan Title: {PIS Maidi"" Phone: 336-643-7751 Directions to Facility: System Classifications: r Primary ORC: bfJr �w�nitm,. 4 Certification: Phone: 911.6zi st;iz Secondary ORC(s): t 6 On-Site Representative(s): \ n 1- ` Related Permits: Inspection Date: 11'\G1 1) Entry Time: (A55 Exit Time: 11:,;.4 upt Primary Inspector: Berek-9ewacd- 5eryrt1 I Phone: 336-771-5000 Secondary Inspector(s): 1 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Closed-Loop Recycle Facility Status: 0 Compliant ❑ Not Compliant Question Areas: ■Treatment Flow ■Treatment Flow ■Miscellaneous Questions •Treatment Flow Measurement-Effluent Measurement-Influent Measurement-Water Use Records Treatment Treatment Barscreen 11 Treatment Filters Record Keeping ▪Treatment Lagoons •Treatment Activated Sludges Treatment Sludge ■Treatment Influent Pump Storage/Treatment Station ▪Treatment Clarifiers •Treatment Disinfection ■Treatment Flow ■Treatment Return pumps Measurement IS Storage •Standby Power SI Wells (See attachment summary) It& k vfli.k1 I;- o v tvib'e wife -1 r;s� Page: 1 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: rt Cil"`4 ,of _C ofN e'--, i• - 1 e kiwah- Pekt,... ry„,,k yM.1 tali-0 y cmi,„, - ILroe, ;M.J.,)}-1 ' 1 tu.,..- 30vK(5yg' 'D') sr..), ram/ J 4,c, , y 31 iMiL —hh.l j�K 5H1 e I� "� 5 S,.- � A.W<s,.-4-,- (1..atA 1►�_ � V�vr \n5 .\6k/4) 'Vk tv.-J ` ✓. Je d 1 '- ," LD 4,4, Nvi c (1(-qJ 54,11 o, IwA (' cit-rm) it-.), q/yr or( op- nex-1 K e- 61,0—I fo vkv'a I, A,„4-1 , ,, I tI ' 74), 4 II 5 — 4"-- -vi) `S evikj r4 Lid ? C:11 kiel v '1r5 wl o — SIIIK-L1 o '? N . 0,_ j% i'` ueLitJ 61 14 �` U ..✓ Page: 2 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Treatment Yes No NA NE Are Treatment facilities consistent with those outlined in the current permit? ❑ ❑ ❑ ❑ Are Treatment facilities consistent with those outlined in the current permit? ❑ ❑ ❑ ❑ Do all treatment units appear to be operational?(if no, note below.) ❑ ❑ ❑ ❑ Do all treatment units appear to be operational?(if no,note below.) 0 ❑ ❑ ❑ Comment: Comment: Treatment Influent Pump Station Yes No NA NE Is the pump station free of bypass lines or structures? d 0 0 0 Is the general housekeeping acceptable? A .. Y" d❑ ❑ ❑ Are all pumps present? 1� tk' ❑ ❑ Are all pumps operable? Are floats/controls operable? d❑ ❑ ❑ Are audio and visual alarms available? 0' ❑ 0 0 Are audio and visual alarms operational? l 0 0 0 #Are SCADA/Telemetry alarms required? 0 Are SCADA/Telemetry available? 0 0 Are SCADA/Telemetry operational? 0 0 Comment: Treatment Flow Measurement-Influent Yes No NA NE Is flowmeter calibrated annually? Ito y„446v vy�, 1, �is Ta 0 0 0 Is flowmeter operating properly? 0```Uwe i_ -fb[f (` 0 0 ❑ Does flowmeter monitor continuously? 0 d 0 0 Does flowmeter record flow? 0 d 0 0 Does flowmeter appear to monitor accurately? 0 0 0 ge Comment: Treatment Flow Measurement-Water Use Records Yes o NA NE Is water use metered? _ ODD Are the daily average values properly calculated? ❑ ❑ ❑ g Comment: Treatment Flow Measurement-Effluent Yes No NA NE Page: 3 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Is flowmeter calibrated annually? 0 0 0 Is flowmeter operating properly? 0 0 0 Does flowmeter monitor continuously? 0 0 0 Does flowmeter record flow? 0 0 0 Does flowmeter appear to monitor accurately? 0 0 0 Comment: Standby Power Yes No NA NE Is automatically activated standby power available? ❑ ❑ n ❑ Is generator tested weekly by interrupting primary power source? 0 0 0 Is generator operable? 0 0 0 Does generator have adequate fuel? 0 0 0 Comment: Treatment Barscreen Yes No NA NE Is it free of excessive debris? d❑ ❑ ❑ Is disposal of screenings in compliance? E(0 0 0 Are the bars spaced properly? 0 0 Is the unit in good condition? 141000 Comment: Treatment Activated Sludge Yes No NA NE Is the aeration mechanism operable? ef ❑ ❑ ❑ Is the aeration basin thoroughly mixed? b ❑ ❑ ❑ Is the aeration equipment easily accessed? L 0 0 0 Is Dissolved Oxygen adequate? i.cY 0 0 0 Are Settleometer results acceptable? Di/0 0 0 Is activated sludge an acceptable color? d❑ ❑ ❑ Comment: Treatment Clarifiers Yes No NA NE Are the weirs level? 0 ❑ ❑ Are the weirs free of solids and algae? 0005 Is the scum removal system operational? ❑ ❑ ❑ d Page: 4 Permit: WO0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Is the scum removal system accessible? 0 0 E ❑ Is the sludge blanket at an acceptable level? 0 0 Q 0 Is the effluent from the clarifier free of excessive solids? ❑ ❑ ❑ ❑ Comment: Treatment Return pumps Yes No NA NE Are they in place? G 0 0 0 Are they operational? Q/❑ ❑ 0 Comment: Treatment Filters Yes No NA NE Is the filter media present? ❑ ❑ ❑ ❑ Is the filter media the correct size and type? ❑ ❑ ❑ ❑ Is the air scour operational? ❑ ❑ ❑ ❑ Is the scouring acceptable? ❑ ❑ ❑ ❑ Is the clear well free of excessive solids? ❑ ❑ ❑ ❑ Is the mud well free of excessive solids . d filter media? ❑ ❑ ❑ ❑ Does backwashing frequen :spear adequate? ❑ ❑ ❑ ❑ Comment: Treatment Sludge Storage/Treatment Yes No NA NE Is the aeration operational? 0 ❑ E1/❑ Is the aeration pattern even? 0 0 13/0 If required, are Sanitary"Ts"present in tankage? 0 0 LK ❑ Comment: Treatment Disinfection Yes No NA NE Is the system working? ❑ ❑ ❑ ❑ Do the fecal coliform results indicate proper disinfection? ❑ ❑ ❑ ❑ Is there adequate detention time(>=30 minutes)? ❑ ❑ ❑ ❑ Is the system properly maintained? ❑ ❑ ❑ ❑ If gas,does the cylinder storage appear safe? ❑ ❑ ❑ ❑ Is the fan in the chlorine feed room and storage area operable? ❑ ❑ ❑ ❑ Is the chlorinator accessible? ❑ ❑ ❑ ❑ Page: 5 Permit: WO0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine If tablets,are tablets present? ❑ ❑ ❑ ❑ Are the tablets the proper size and type? 0 0 0 0 Is contact chamber free of sludge,solids,and growth? ❑ ❑ ❑ ❑ If UV,are extra UV bulbs available? ❑ ❑ ❑ ❑ If UV, is the UV intensity adequate? ❑ ❑ 0 ❑ #Is it a dual feed system? ❑ ❑ ❑ ❑ Does the Stationary Source have more than 2500 lbs of Chlorine(CAS No. 7782-50-5)? ❑ ❑ Q ❑ If yes,then is there a Risk Management Plan on site? ❑ ❑ ❑ ❑ If yes,then what is the EPA twelve digit ID Number?(1000- - ) If yes,then when was the RMP last updated? Comment: Record Keeping Yes No NA NE Is a copy of current permit available? .,/❑ ❑ ❑ Is a copy of current permit available? t"l ❑ 0 0 Are monitoring reports present: NDMR? P( ❑ ❑ ❑ Are monitoring reports present: NDMR? ❑ ❑ ❑ NDAR? 6 ❑ ❑ ❑ NDAR? ICI ❑ ❑ ❑ Are flow rates less than of permitted flow? d ❑ ❑ ❑ Are flow rates less than of permitted flow? g ❑ ❑ ❑ Are flow rates less than of permitted flow? 0 0 0 Are flow rates less than of permitted flow? El ❑ -❑/❑ L� Are application rates adhered to? 0 ❑ ❑ Are application rates adhered to? 0 0 E(❑ Is GW monitoring being conducted,if required(GW-59s submitted)? CJ ❑ ❑ ❑ Is GW monitoring being conducted,if required (GW-59s submitted)? E70 0 0 Are all samples analyzed for all required parameters? d❑ ❑ ❑ Are all samples analyzed for all required parameters? e(❑ 0 0 Are there any 2L GW quality violations? 0 ❑ .�❑ Are there any 2L GW quality violations? 0 0 lid ❑ Page: 6 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine Is GW-59A certification form completed for facility? IEl 0 0 0 Is GW-59A certification form completed for facility? "❑ 0 0 Is effluent sampled for same parameters as GW? 0 ❑ ,�,d❑ Is effluent sampled for same parameters as GW? 0 0 E( 0 Do effluent concentrations exceed GW standards? 0 0 d 0 Do effluent concentrations exceed GW standards? ❑ ❑ d❑ Are annual soil reports available? 0 0 l' 0 Are annual soil reports available? Dodo #Are PAN records required? ❑ ❑ Ell 0 #Are PAN records required? Dodo #Did last soil report indicate a need for lime? 0 0 13'0 #Did last soil report indicate a need for lime? 0 0 0 If so, has it been applied? ❑ ❑ ❑ If so, has it been applied? 0 0 Eh 0 Are operational logs present? d ❑ ❑ ❑ Are operational logs present? Ef ❑ ❑ ❑ Are lab sheets available for review? 0 0 ❑ ❑ Are lab sheets available for review? E(❑ 0 0 Do lab sheets support data reported on NDMR? 0 0 12' 0 Do lab sheets support data reported on NDMR? Dodo Do lab sheets support data reported on GW-59s? B/❑ 0 0 Do lab sheets support data reported on GW-59s? Li 0 0 0 Are Operational and Maintenance records present? 0 0 0 Are Operational and Maintenance records present? " ❑ ❑ ❑ Were Operational and Maintenance records complete? Et/0 0 0 Were Operational and Maintenance records complete? El ❑ ❑ ❑ Has permittee been free of public complaints in last 12 months? Y ❑ ❑ ❑ Has permittee been free of public complaints in last 12 months? e 0 0 0 Is a copy of the SOC readily available? 0 0 El 0 Is a copy of the SOC readily available? 0 0 0 Page: 7 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: Inspection Type: Compliance Evaluation Reason for Visit: Routine No treatment units bypassed since last inspection? 0 0 No treatment units bypassed since last inspection? I� U ❑ ❑ YP P Comment: Comment: Page: 8 Meritech, Inc. Environmental Laboratory Laboratory Certification No.165 ,,,,400. ,.„ Contact: Mack Johnson Report Date: 11/19/2013 Client: Culp Ticking P.O.Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/6/2013 Meritech Work Order# 11061342 Sample: Effluent Grab 11/6/13 Parameters Result Analysis Date Reporting Limit Method BOO,5 day <2.0 mg/L 11/7/13 2.0 mg/L SM 5210 B COD 23 mg/L 11/11/13 15 mg/L EPA 410.4 Total Suspended Solids <2.5 mg/L 11/8/13 2.5 mg/L SM 2540 D Chloride 323 mg/L 11/14/13 0.1 mg/L SM 4500-C1 C Ammonia,Nitrogen <0.1 mg/L 11/18/13 0.1 mg/L EPA 350.1 TKN 0.40 mg/L 11/14/13 0.20 mg/L EPA 351.1 Nitrate/Nitrite,Nitrogen 0.49 mg/L 11/7/13 0.10 mg/L EPA 353.2 Nitrogen,total 0.89 mg/L 11/18/13 0.20 mg/L EPA 353.2 Chromium,total <0.005 mg/L 11/13/13 0.005 mg/L EPA 200.7 Phosphorus,total 0.102 mg/L 11/13/13 0.020 mg/L EPA 200.7 Phenols,total <0.010 mg/L 11/11/13 0.010 mg/L EPA 420.1 Sulfide,total <0.1 mg/L 11/7/13 0.1 mg/L SM 4500 SD pH 6.57 S.U. 11/6/13 1.0-14.0 S.U. SM 4500-H B Temperature 23 °C 11/6/13 - - SM 2550 B • I hereby certify that I have reviewed and approve these data. , At--4:2 Laboratory Representative 642 Tainco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 APS Event Data Sheet (cJp , Event# 3102 1/0C Ob0 b 16 2_, Section APS Date 4/26/2013 Status Open Staff Derek Denard Time Spent(Minutes) 15 First Name Derr Last Name Leonhardt Phone Number (919)621-5832 Fax Number Street City County Guilford Event Category Spray Irrigation Event Category Other Event Affiliation Consultant/Engineer Event Affiliation Other Phone Call ❑� Email/Fax ❑ Mail Ltr ❑ Referral Walk-In ❑ Meeting ❑ Comments Derr had questions about permit application process in preparation for a spray or drip system at Culp,Inc.in Guilford Co.to replace the recyle sytem that is being pumped and hauled. Reffered him to Alice Wessner or Nathanial Thornburg in CO,and Sherri Knight in WSRO. Monday,April 29,2013 Page 1 of 1 coarfq. Sic wG 1u,e/1 f /kws mime _ --. _ ._ 1441wsa•r,- ,..•--Mtarrrecr'kt. "*.41,....1".-F-E4,-"qtg*.q.14,7P4,-.7 ,431•45,tigoiameifiama.soc ."-.:...,,I.,1,YE.worq4.1.4^- ,2,,,,,g _74471,.X.-"'igigililes&i,-Jaacilik74,461rdeSt' - - ;-— - - '."If-1.*,,..,,,t7,3 "388'42./517_ t 30.37' 11.8_ 1-i Wy 1 _.„ __ 7-= 8 _ , 6,89 „..1_ ...7-."- 7;7.,- - --- ___.___ -- ,-- ()Rif) .-- ( 1'.')N. tv/()N 1 t'i 9()6r-i35 i 9(.8 (•:-.,‘*-"1 I (' I iif. , RI (..).-.. . i. t•' /. I .3 . _.-. - 0- t I o - . ..b.\_ s---, ,0-. ....,:.:\,- i , ,.,.v.),-e_,.., _ c-,,,,,-7 „., _ . ,.., -:.t.,&1 -'U - C • i lg. -) 0' . ej MsLI,,t:-• ,- 1:- -- _ 1.1. _---- - If.' o 1 0 , . . --- -- -- V f li) . ---\ , ft? :7''\F•Vii Re.: •4II , yiJVV )f) ;ALi)1... ,/Y.:.;!(), MW i 03 to /:`1,3:- 'i :.• ,. 1 a 1 /OW 1().4 - '- -. ----,-, -• , ; I I . SI:003'20"E C) C 1/-•,•-_-. '''174,7,---- -- -------- -, — ._ - _ __, _„,„,„. ,..,_ —1 - - :--:-,',..• / 173 I , . ''' ,,,,,- uh--- - ,-.11, _ . I. 01 Li. ft°6 ) -•;,' ' , (I ..' 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MW i 0'.,) , ., ,v. ,, n;411 f..A , I U', APS Event Data Sheet Event# 1760 Section APS Date 6/20/2012 Status Closed Staff Derek Denard Time Spent(Minutes) 60 First Name Bill Last Name Callahan Phone Number (336)643-7751 Fax Number Street 7209 Hwy 158 City Stokesdale County Guilford Event Category Non-Discharge Event Category Other Event Affiliation Industrial/Commercial Event Affiliation Other Phone Call Email/Fax ❑ Mail Ltr ❑� Referral ❑ Walk-In ❑ Meeting ❑ Comments Received a couple calls from Derr Leonhardt and putting together a permit application. Didn't enter these events into database but will include time here. Got the application to find out that the permit expiration was extended. Called Bill Callahan to inform him on 06-20-2012 and wrote a letter including the following text: The Winston-Salem Regional Office received a permit renewal application on June 1,2012 for the subject close-loop recycle system. According to our database,permit WQ0000962 will expire on November 30,2016,per the Permit Extension Acts in Session Laws 2009-406 and 2010-177. Additionally,it was noted in our database that this application was not or has not yet been received in our central office. Please follow the attached permit submittal instructions NDSR 05-12,which gives the addresses for our Central Office. Wednesday,June 20,2012 Page 1 of 1 ATM • WIT NCDETIR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary June 20, 2012 Mr. Bill Callahan Culp, Inc. P.O. Box 488 Stokesdale,NC 27357 SUBJECT: Permit Renewal Application Permit No. WQ0000962 Culp, Inc. Culp Ticking Facility Guilford County Dear Callahan: • The Winston-Salem Regional Office received a permit renewal application on June 1, 2012 for the subject close-loop recycle system. According to our database, permit WQ0000962 will expire on November 30, 2016, per the Permit Extension Acts in Session Laws 2009-406 and 2010-177. Additionally, it was noted in our database that this application was not or has not yet been received in our central office. Please follow the attached permit submittal instructions NDSR 05-12, which gives the addresses for our Central Office. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call Derek Denard at 336-771-5286. Sincerely, Sherri V. Knight, P.E. Regional Aquifer Protection Supervisor cc: Guilford County Health Department APS Central Office - Permit File WQ0000962 APS WSRO Files Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-4631\Customer Service:1-877-623-6748 NorthCarolina Internet http:llportal.ncdenr.orglweblwq Naturally An Equal Opportunity\Affirmative Action Employer �/ y " cfr O W AT F9Q State of North Carolina 7Department of Environment and Natural Resources C Division of Water Quality NON-DISCHARGE SYSTEM RENEWAL INSTRUCTIONS FOR FORM: NDSR 05-12 This form is for renewal without modification for all non-discharge system permits,except Residuals Management permits. For more information, visit the Aquifer Protection Section's Land Application Unit website at: http://portancdenr.org/web/wq/aps/lau A. Non-Discharge System Renewal(FORM: NDSR 05-12)Application (All Application Packages): ❑ Submit one original and one copy of the completed and appropriately executed Non-Discharge System Renewal (FORM: NDSR 05-12)application. ❑ The Applicant's Certification shall be signed in accordance with 15A NCAC 02T.0106(b). Per 15A NCAC 02T.0106(c),an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T.0106(b). B. Existing Permit(All Application Packages): ❑ Submit two copies of the most recently issued permit. C. Certificate of Public Convenience and Necessity(All Application Packages for Privately-Owned Public Utilities): ❑ Per 15A NCAC 02T .0115(a)(1),provide two copies of the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the non-discharge system. D. Operational Agreements(All Application Packages for Home/Property Owners'Associations and Developers of lots to be sold): ➢ Home/Property Owners'Associations ❑ Per 15A NCAC 02T.0115(c),submit an original and one copy of the properly executed Operational Agreement(FORM: HOA). ❑ Per I 5A NCAC 02T .0115(c), submit an original and one copy of the proposed or approved Articles of Incorporation, Declarations and By-laws. ➢ Developers of lots to be sold ❑ Per 15A NCAC 02T.0115(b),submit an original and one copy of the properly executed Operational Agreement(FORM: DEV). E. Site Map(All Application Packages for permits originally issued or modified after September 1,2006): ❑ Submit two copies of an updated site map in accordance with 15A NCAC 02T.0105(d). THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S.Postal Service: By Courier/Special Delivery: 1636 MAIL SERVICE CENTER 512 N. SALISBURY ST. RALEIGH,NORTH CAROLINA 27699-1636 RALEIGH,NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)807-6300 FAX NUMBER: (919)807-6496 INSTRUCTIONS FOR APPLICATION NDSR 05-12 Page 1 of 1 O W A T�9pG State of North Carolina 7 Department of Environment and Natural Resources j Division of Water Quality < NON-DISCHARGE SYSTEM RENEWAL FORM: NDSR 05-12 I. PERMITTEE INFORMATION: 1. Permittee's name: 2. Signature authority's name: per 15A NCAC 02T.0106(b) Title: 3. Permittee's mailing address: City: State: Zip: - 4. Permittee's contact information: Phone number: ( ) - Email Address: II. FACILITY INFORMATION: 1. Facility name: 2. Facility's physical address: City: State: Zip: - County: III. PERMIT INFORMATION: 1. Existing permit number: WQ00 and most recent issuance date: 2. Existing permit type: Select 3. Has the facility been constructed? ❑Yes or❑No 4. Demonstration of historical consideration for permit approval— 15A NCAC 02T.0120: Has the Applicant or any parent,subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6B?❑Yes or❑No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑Yes or❑No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted?D Yes or❑No d. Is non-compliant with an existing non-discharge permit,settlement agreement or order?❑Yes or❑No e. Has unpaid annual fees in accordance with 15A NCAC 02T.0105(e)(2)?❑Yes or❑No Applicant's Certification per 15A NCAC 02T.0106(b): I� attest that this application for (Signature Authority's name&title from Application Item I.2.) (Facility name from Application Item II.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non-discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties,injunctive relief,and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule,and do not have any overdue annual fees per 15A NCAC 02T.0105(e). NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,00Oras well as civil penalties up to$25,000 per violation. Signature: Date: FORM:NDSR 05-12 Page 1 of 1 _ CULL+• RECEIVED N.C.Dept.ofENR 1111 �_rime Fashions JUN 0 12012 Winston-Seism May 30, 2012 Re.ional Office Division of Water Quality Winston Salem Regional Office 585 Waughtown Street Winston Salem, North Carolina 27107 Attention: Derek Denard > Subject: Renewal of Permit No. WQ0000962 '^ C(- Culp, Inc. (Culp Ticking Facility) C. Stokesdale, North Carolina --. /�. Dear Mr. Denard: v s 5- c The above referenced permit expires on No fiber 30, 2012. It is requested that this permit be renewed. Since the most recent renewal of this permit, some equipment has been removed from service or replaced. Specifically: 1) Equipment identified in the permit as "wastewater equalization and pH adjustment (a 100,000 gallons equalization tank,floating downdraft mixer, acid metering pump, pH analyzer/controller, pH recirculation pump, and appurtenances)" has been removed from service. 2) Equipment identified in the permit as "a 200 GPM preassembled ClaRite Diatomaceous Earth Pressure Filter Unit with a 5,000 gallon filter feed pump station with 140 GPM duplex pumps and a 45 SCFM pneumatic system" has been removed from service. 3) Equipment identified in the permit as "an automatic control system " has been removed from service. All controls are now manual. 4) Equipment identified in the permit as "100,000 gallon finished water storage tank" has been replaced with a 75,000 gallon finished water storage tank. No other changes have been made to the system since the most recent renewal of the permit. Please find attached a completed Form NDSR 05-12 and two copies of the most recent permit. If additional information or action is needed, please advise. Sincerely, CULP, INC. 4,03 /40? Bill Callahan Plant Manager Culp Home Fashions ■ P.O.Box 488 ■ 7209 Highway 158 ■ Stokesdale,NC 27357-0488 ■ 336-643-7751 ■ Fax:336-643-7570 ��F W A rk,9 RECEIVED State of North Carolina �O G {x'. N.C. Dept.of ENR Department of Environment and Natural Resources r ` ' JUN 0 1 2012 Division of Water Quality O 'C NON-DISCHARGE SYSTEM RENEWAL Winston-Salem FORM:NDSR 05-12 k Regional Office I. PERMITTEE INFORMATION: I. Permittee's name:Culp,Inc.(Culp Ticking Facility) 2. Signature authority's name:Bill Callahan per 15A NCAC 02T.0106(b) Title:Plant Manager 3. Permittee's mailing address:7209 Hwy 158 East City:Stokesdale State:NC Zip:27357-9344 4. Permittee's contact information: Phone number:(336)643-7751 Email Address:bccallahan a,culp.com 11. FACILITY INFORMATION: 1. Facility name:Culp Ticking 2. Facility's physical address:7209 Highway 158 East City:Stokesdale State:NC Zip:27357-9344 County:Guilford 1i1. PERMIT INFORMATION: 1. Existing permit number:WQ0000962 and most recent issuance date:December 18,2007 2. Existing permit type:Closed-Loop Recycle 3. Has the facility been constructed? ®Yes or❑No 4. Demonstration of historical consideration for permit approval— 15A NCAC 02T.0120: Has the Applicant or any parent,subsidiary or other affiliate exhibited the following? j a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.6B?❑ Yes or®No I b. Has previously abandoned a wastewater treatment facility without properly closing that facility?0 Yes or®No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted?❑ Yes or®No d. Is non-compliant with an existing non-discharge permit,settlement agreement or order?❑Yes or®No e. Has unpaid annual fees in accordance with 15A NCAC 02T.0105(e)(2)?0 Yes or®No Applicant's rtificatlo er 15A NCAC 02T.0106(b): �� /�i4 N ��,i �/0e0 pp I,/,11/�C� �� � � /� ,�/��1'�i attest that this application for U!/ (Signature Authority's ame&title from Application item 1.2.) (////61 ''' Cl,/ (Facility name from Application item II.I.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non-discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties,injunctive relief,and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule,and do not have any overdue annual fees per 15A NCAC 02T__.0105(4 NOTE—In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000 as well as civil penalties t p to$25,000 per violation. r Signature: �� Date: 411.//"o�� FORM:N R 0 -I2 Page 1 of 1 CULP TICKING Fax:336-6d3-6750 Jan 8 2008 10:34am P003/009 • NORTH CAXZOLINA • • RNVLRONIvIENTA.L MANAGEN ENT COMMISSION • DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES • RALEXGM • • • • CLOSED-LOOP RECYCLE OF WASTEWATER PERMIT • • • In accordance with the provisions of Article 21 of Chapter 143,General Statutes of North Carolina as amended,and other applicable Laws,Rules,and Regulations . .. PERMISSION IS HEREBY GRANTED TO • • • Culp Inc. (Culp 'Ticking 1'acWty) • Ouilford•County • FORT E • continued operation of a 130,000-GPD wastewater recycle system for the Culp,Inc. Culp Ticking Facility, consisting of a bar screen, a 3,650-gallon pump tank with high water alarms and large solids removal(two Gorman-Rupp trash pumps with a float level switch), a 27,700-gallon equalization tank with a three-HP • • mixer, wastewater equalization and pH adjustment(a 100,000-gallon equalization tank,floating downdraft • mixer, acid metering putnp,•'pH analyzer/controller,pH recirculation pump, and appurtenances),dissolved air flotation system (a 400-GPM stainless steel DAF unit, a mixing pipe flocculator with chemical injection, recirculation pump, stainless steel sparge tank and distribution manifold, stainless steel sludge scraper, transfer pump, automatic DAP'blowdo'wn valve, magnetic flow meter, and appurtenances), polymer containment mixing and metering (caustic pump,pH.analyzer/controller,coagulant metering gear pump; flocculent mix tank, flocculent tank mixer, flocculent metering gear pump), a 200-GPM pre- assembled ClaRite Diatomaceous Earth Pressure Filter Unit with a 5,000-gallon filter feed pump station with 140-GPM duple.pumps and a 45-SCFM pneumatic system, a 8,000-gallon sludge storage tank, a 0.5-mctei belt filter press, a 100,000-gallon finished.water storage tank, an automatic control system, and all the necessary pipes;valves,and appurtenances required for the prbpei'operation of the systern,with no discharge of wastes*to surface waters,'pursuant to the permit renewal application package received on January 21, 2004 as well as the additional i iforrxtation received on May 21, 2004 and in conformity'with the project plan, specifications, and' other supporting data subsequently filed and approved by the . Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until November 30, 2012; shall void Permit No.WQ0000962,issued on May 7, 1999;and shall be subject to the following specified conditions and limitations: • 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit,the approved plans and specifications,and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. •• • CULP TICKING Fax:336-643-6750 Jan 8 2008 10:34am P004/009 3: The facilities shall be properly maintained and operated at all times. 4. The following buffers.shall be. aintaatred: . ::.;: •: • • • • •,••• • • . a) • 100 feet between.treatment/storage.tlnits.and army. yells,. . . • • . • • . .b) •50 feet between treatment/storage Writs and surface waters,and c) 50 feet between treatment/storage units and property lines. • • • 5. This permit is not transferable. In the event there is a desire for the facilities to change ownership,or . .there is a name change of the Permittee a formal permit request must be submitted to the Division of Water Quality (Division) accompanied by an application fee, documentation from the parties involved, and other supporting materials as maybe appropriate. The approval of the request will be considered on its merits and may or may not be approved. • 6. In the 'event that the facilities fail to perform satisfactorily,•including the creation of nuisance conditions,the Perrnittee shall take immediate corrective action, including those actions that may be - -•- �equizecT liy�lus7Sivisrorn,suedas the construction 7f addiitionat or iep�aceztmeixt tieatizzer�fpz dAsposal facilities. • 7. . The residuals generated from these treatment facilities must be disposed in accordance with General Statute 143-215.1 and in a manner approved by the Division. 8. The issuance of this,permit shall not relieve the Permittee of the responsibility for damages to surface'nr groundwaters resulting from the operation of this facility. • 9. The facilities shall be,.effeetively maintained and operated as.a non-discharge system.to prevent the discharge of any wastewater resulting from the operation of this facility.. • 10. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. • 11. Any monitoring deemed necessary by the Division to iUasure surface and ground water protection • will be established and an acceptable sampling reporting schedule shall be followed. • 12. Adequate inspection,maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. • . 13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment,a threat to human health,or a nuisance. The Permittee shall maintain an inspection . log or summary including at least the date and time of inspection, observations made, and any maintenance,repairs, or.corrective actions taken by the Permittee. .This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available to the Division or other permitting authority,upon request. . 14. Any duly authorized officer, employee, or representative of the Division may,upon presentation of credentials, enter and inspect any property, premises or place'on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water,or leachate. • • • • 2 ' CULP TICKING Fax:336-643-6750 Jan 9 2000 10:35am P005/009 • 15. The annual administering and compliance fee•must be paid by the Permittee within thirty (30) days • t • • after being billed by the Division. to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified,by;J,SA•NCAG2T:0105(e):. ' ,,f, •-• 16. Failure to abide by the conditions'ttid•limitations contained in tbis•peribit may'suibject the Permittee • to an enforcement action by the Division in accordance with North Carolina General Statute.143- 215.6A.to'143-215.6C. •' = 17. The issuance of this permit does not exempt the-Pennittee from complying with any and all statutes, rules, regulatiohs, or ordinances which may be imposed by other government agencies (local, state, and federal)which have jurisdiction,including but not limited to applicable river buffer rules in 15A NCAC 2B.0200, erosion and sedimentation control requirements in ISA NCAC•Chapter 4 and wider the Division's General Permit NCGO.10000, and any requirements pertaining•to wetlands under 15A NCAC 2B.0200 and 2H.0500. 18. A set of approved plans and specifications for the subject project must be retained by the Pennittee • for the life of this project. 19. Noncompliance Notification: . • • The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone number (336) 771-5000, as soon as possible,but in no case more than 24 hours or on the next worldng day following the occurrence or first knowledge of the occurrence of any of the following: a. •Any occurrence at the wastewater treatment facility which results in the treatment of significant. • • anionnts•ofwastes.Which ar'e•abnorm al in qu antity'or characteristic, such-cis the diuniping of the contents of a basin or tank,'the'known passage'of a slug of liazardous•suibstaiice through the facility,or any other unusual circumstances; . . • • • b. Any process unit failure,due to known or unknown reasons,that renders the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors; etc.; ' • c.' 'Airy failure.of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the.influent to such station or facility; or . d. Any time that self-monitoring information indicates that the facility is not in compliance with its permit limitations. . • • Occurrences outside normal busiuess hours may also be reported to the Division's Emergency Management personnel at telephone number(800) 858-0368, or(919) 733-3300. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed • • to be taken to ensure that the problem does not recur.. • • • • • • CULP TICKING Fax:336-643-6750 Jan 8 2008 10:35am P008/009 • 20.. •Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution Control System Operators Certi•fi,cation-Conunission(WPCSOCC),•the-Permittee shall designate and employ a certified operator to be in responsible charge(ORGr) and one.or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with.15A NCAC•.8G .0201.• The O.I.0 shall .visit the facilities in accordance with 15A NCAC.8G .0204-or.as specified in,this pernui and shall • comply with all other conditions specified in these rules. • 21. •The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for•such period of time and under such conditions and limitations as.it may deem appropriate. 22. Groundwater Sarapline Ckiteria. • • • a. Monitor wells MW-1,MW-2; M\V-3,MW.-4,MW-5..and WIJ.-6 shaltbe.sanrpled.every.March, July.and November for the parameters listed below. Prior to sampling the parameters, the measurement of water levels must be taken. -Tire depth to Neater in each well shall he measured • from the surveyed point on the top of the casing. The measuring points (top of well casing) of 'all monitoring wells shall be surveyed relative to a conmion.datunr. Water Level pH Iron. Total Dissolved So]ids(TDS) • Manganese Total Organic Carbon(TOC) . • • Nitrate Chloride • Volatile Organic Compounds(VO.C)—In November only . . . • b. The treated wastewater recycle stream shall be sampled,after treatment and prior to recycle use, every November for the parameters listed below. Volatile Organic Compounds . • • Total Organic Carbon(TOC) • - Dissolved Organic Carbon(0.45 urn filter followed by TOC analysis) • Residual Chlorine •• o. For Total Organic Carbon (TOC), if concentrations greater than 10 ntg/l are detected in any down-gradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/I, this concentration will be taken to 'represent the naturally occurring TOC concentration. Any exceedances. of this naturally occurring TOC concentration in the down-gradient•wells shall be subject to the additional sampling and analysis as described above, • ' d. ]aor Volatile Organic Compounds(VOCs)use only one of the following methods: 1) Standard method'6230D,Practical Quantitation Limit(PQL)at 0.5 ug/L or less 2) Standard Method 6210,PQL at 0.5 ug/L or less 3) EPA Method 8021,Low concentration,PQL at 0.5 ug/L or less • 4) EPA Method 8260,Low concentration,PQL at 0.5 ug/L or less 5) Another method with prior approval by the Groundwater Section Chief. e. Any of the referenced methods used for VOCs must at a minimum, include all the constituents listed in Table Vat of Standard Method 6230D. Any method used must provide a PQL of 0.5 ug/L or less,which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the Method Detection Limit (MDL)but below the PQL of 0.5 ug/L must be qualified(estimated)and reported. • • CULP TICKING Fax:336-843-8750 Jan 8 2008 10:35am P007/009 . .) • Any laboratory selected to.analyze parameters must be Division of Water Quality (DWQ) • certified for those.parameters required. . . . • !:23. :.Grxourrdw4er'iRepok-(1. /Docutierxtaitollf,':•‘ . •. .r. •• .• .. .. •. a'.• rts and`doenineiitatioii(6W-59)shalU be.rzlailed to the fallowing•address; ' • • Division of'Water Quality• • . Information Processing Unit • • 1617 Mail Service Center • • Raleigh,NC 27699-1617 • • • 'Updated blank forms (GW-59) may be downloaded from•the Aquifer Protection Section's • ' website at http://h2o.enr.state.nc.uslaps/index.lttm or requested from the address mentioned above. . . . • .. ... .The• results:•o£,the sampling and analysis,must be received on Form GW-59 '(Groundwater • Quality Monitoring: Compliance Report Porin) by the inforp ation Processing thoit.(address • listed in the Reporting/Documentation:section of the Groundwater Requirements),on or before the last working day of the month following the sampling month. The data of all groundwater • • . sampling analyses 'required by the permit conditions must be reported using the most recent . GW-59 form along with attached copies of the laboratory analyses. • • • • Permit issued this the 1Sth day'of December,2007• NORTH C OLINA ENVIRONMENTAL MANAGEMENT COMMISSION - . oleen H.Sullins,Director Division of Water Quality • By Authority of tlre.En` iionmental Management Commission • • • • •Permit Number WQ0000962 • • • • • • • • • • • • • • • • • • • • 5 • . `O�OF WATz pG Incident Report W.> 1 a -c Report Number: 201200059 Incident Type: Non-Compliance Reporting On-Site Contact: Category: Non-Discharge First/Mid/Last Name: Incident Started: 01/09/2012 Company Name: County: Guilford Phone: City: Stokesdale Pager/Mobile Phone: / Farm#: Responsible Party: Reported By: Owner: Culp Inc First/Mid/Last Name: Derr Leonhardt Permit: WQ0000962 Company Name: Facility: Culp Ticking Facility Address: First Name: Mike Middle Name: City/State/Zip: Last Name: Messer Phone: (919)846-7492 Address PO Box 488 Pager/Mobile Phone: / City/State/Zip: Stokesdale NC 27357 Phone: Material Category: Estimated Qty: UOM Chemical Name Reportable Qty.lbs. Reportable Qty.kgs. DD:MM:SS Decimal Position Method: Latitude: Position Accuracy: Longitude: Position Datum: Location of Incident: Culp Ticking,Inc.facility in Stokesdale Address: City/State/Zip Stokesdale Report Created 01/11/12 04:50 PM Page 1 Cause/Observation: Directions: TOC in monitoring well is above 2L 10 mg/L at 28.8. Action Taken: Comments: Asked them to re-sample the well for TOC to confirm presence. If TOC is exceeded again they sample for TOC constituents incident Questions: Did the Material reach the Surface Water? Unknown Conveyance: Surface Water Name? Did the Spill result in a Fish Kill? Unknown Estimated Number of fish? If the Spill was from a storage tank indicate type. (Above Ground or Under Ground) Containment? Unknown Cleanup Complete? Unknown Water Supply Wells within 1500ft: Unknown Groundwater Impacted: Unknown Access to Farm • Animal Population • Spray Availability Structure Questions Report Created 01/11/12 04:50 PM Page 2 Access to Farm Farm accessible from the main road? 0 Yes 0 No 0 NA 0 NE Animal Population Confined? 0 Yes 0 No 0 NA 0 NE Depop? 0 Yes 0 No 0 NA 0 NE Feed Available? 0 Yes 0 No 0 NA ❑NE Mortality? 0 Yes 0 No 0 NA 0 NE Spray Availability Pumping equipment? 0 Yes 0 No 0 NA 0 NE Available Fields? 0 Yes 0 No 0 NA 0 NE Structure Questions Breached? 0 Yes 0 No 0 NA 0 NE Inundated? 0 Yes 0 No 0 NA ❑NE Overtopped? ❑ Yes 0 No 0 NA ❑NE Water on outside wall? 0 Yes ❑No 0 NA ❑NE Poor dike conditions? 0 Yes 0 No 0 NA ❑NE Event Type Event Date Due Date Comment Requested Additional Information Report Received Referred to Regional Office-Primary Contact Incident closed 2012-01-10 12:00:00 Report Entered 2012-01-09 05:16:00 Incident Start 2012-01-09 04:50:00 Report Created 01/11/12 04:50 PM Page 3 Standard Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date Other Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date DWQ information: Report Taken By: Report Entered By: Regional Contact: Derek Denard Derek Denard Phone: Date/Time: 2012-01-09 05:16:00 PM Referred Via: Did DWQ request an additional written report? If yes,What additional information is needed? Report Created 01/11/12 04:50 PM Page 4 PHONE LOG Derek C. Denard Environmental Specialist Winston-Salem Regional Office Division of Water Quality,Aquifer Protection Section Date: 01/09/12 Time: 04:50p❑ Call Made ❑ Left Message ® Call/Message Received ❑ Returned Date: Time: ❑ Call Made ❑ Left Message ❑ Call/Message Received ❑ Returned Date: Time: ❑ Call Made ❑ Left Message ❑ Call/Message Received ❑ Returned Date: Time: ❑ Call Made ❑ Left Message ❑ Call/Message Received ❑ Returned ❑ Complaint ® Non-Compliance Reporting El Information Request ❑ Inspection County: ❑Alamance ❑Caswell ❑Forsyth ❑Rockingham❑Watauga ❑Alleghany ['Davidson ®Guilford ['Stokes ['Wilkes ❑Ashe ['Davie ❑Randolph ❑Surry ❑Yadkin Other: Subject: Groundwater 2L Standard exceeded. Facility: Culp, Inc. Permit:WQ0000962 Incident Number: 201200059 Tech.Assistant Event#: Name of Caller or Contact Person: Derr Leonhardt Did caller ask to remain anonymous?YES El NO ❑ N/A Phone(Work): 919-846-7492 Phone(Cell): Phone(Residence): Complaint/Incident Source of Pollution: Nature of Complaint/Incident: Surface Water Impact: YES ❑ NO ❑ N/A ❑ Amount Spilled: Time/Date Begin: Time/Date End: Action Taken: Referred to/Investigator: Summary: TOC in monitoring well is above 2L 10 mg/L at 28.8.Asked them to re-sample the well for TOC to confirm presence. If TOC is exceeded again they sample for TOC constituents. NCDEF R North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary December 23, 2011 CERTIFIED MAIL RETURN RECEIPT REQUESTED RECEIPT#7008 3230 0003 2547 0305 Bill Callahan Culp, Inc. P.O. Box 488 Stokesdale,NC 27357 Subject: Notice of Violation NOV-2011-PC-0643 Permit No. WQ0000962 Culp,Inc. Culp Ticking Facility Guilford County Dear Mr. Callahan, On November 23, 2011, staff of the NC Division of Water Quality (DWQ), Aquifer Protection Section (APS), inspected the subject wastewater treatment and disposal system in response to a compliant received by our office. Inspection was conducted by Derek Denard and Sherri Knight of the Winston-Salem Regional Office. We wish to thank Bill Callahan, Teresa Huffman,Mack Johnson and Derr Leonhardt,who were present and assisted during the inspection. The following items specify permit conditions and limitations that were in violation during the time of the inspection. (Also please refer to the attached inspection report): 1. Condition 9, which states, "The facilities shall be effectively maintained and operated as a non-discharge system to prevent the discharge of any wastewater resulting from the operation of this facility". On the date of the inspection,wastewater had discharged from pipes,values and appurtenances within the facility and overflovcd on to the roof of the building into storm water drainage, which flows to an unnamed tributary to the Haw River, Class WS-V,NSW waters. 2. Condition 10, which states, "Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited". On the date of the inspection, it was noted that wastewater had bypassed the treatment system. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-46311 Customer Service:1-877-623-6748 NorthCarolina Internet http://portal.ncdenr.orglweblwq Naturally An Equal Opportunity\Affirmative Action Employer �/y " Mr. Callahan December 23,2011 Page 2 of 5 • Surface water samples were taken on the day of the compliant investigation by the permittee's contract lab at a point upstream of the discharge, a worse case accumulation point downstream from the discharge, and after the bridge culvert downstream from the discharge (see attachments). Please note that these lab reports have not been certified by the contract lab. A copy of the certified lab reports with chain of custodies should accompany the written response to this notice of violation. Review of the sampling data indicated that the turbidity at the worst case accumulation point was 90.3 NTU, which is a violation of the Surface Water Standard 15A NCAC 2B .0200 of 50 NTU. A turbidity of was also measured by the contract lab in the field as 76 at this same location(see table page 5). You are required to take any necessary action to correct the above violations on or before January 13, 3012 and to provide a written response to this Notice by January 13, 2012. Please include in your response all corrective actions already taken and a schedule for completion of any corrective actions not addressed. Please note that assessment of civil penalties may have already been recommended for violations described within this Notice of Violation. Failure to comply with the State's rules, in the manner and time specified, may result in the assessment of additional civil penalties and/or the use of other enforcement mechanisms available to the State. Failure to comply with conditions in a permit may result in a recommendation of enforcement action, to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. If you have any questions concerning this Notice,please contact Derek Denard or me at(336)771-5000. Sincerely, C-1' Sherri V. Knight,P.E. Environmental Program Supervisor attachments: cc: Guilfor oun E ironmental Health Department quifer Protection Section Central Files-WQ0000962 Winston-Salem Regional Office 585 Waughtown Street Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-4631 Customer Service:1-877-623-6748 NorthCarolina Internet:http://portal.ncdenr.orglweb/wq ��turalt� An Equal Opportunity\Affirmative Action Employer I mr. uaiianan Culp, Inc. Permit No. WQ0000962 ` December 20, 2010 Page 3 of 5 • ,, "41:,_. :,:Vu.........,_,‘:,, , _ , ,,,,,..1.., ...-.,,t- ,...-.- .r.,, ,- .. -41..--s ,,,- -..-.-1--.:v..'-,-T.-' z'_.; i -,.,.\:. , ' :1 � ' l , � a i sriga& lirto Toblesb " a } a r' p, AA I l/ '`� • ; , 'l > ,�� I<` Upstream Sample Point Y� `# , . ,4 ,. t• 1�.; , ` Downstream Field Point R ` t r ,,-. r is t'- Fl 3 - 1 �' -sample point of worse accumulation ` .y4... '•' ^ I.'''. /.- --,:g,..,, f.t.„ ..1 . 44414.4 ,. .. .., . .. , .,., • • , . , } : I ,, .., • ,_IIIIIH - `f Sample Point After Bndge . , " t x M r .4' • T + ' f 4FJ -.!fin ... vb f; i`., �e s-e, 1 . ;II 1, i...,1)1 .. . A, y s A; �t - jt * i % # r 3 .'Zna - $ : -''t �' ,0 S b -tg f t'f41�'',e.., 1',, k y ,' ' e �, } �" Sc #� I f 4 — ,,t i�t . FA t•y' ah'-,'''p h - 'Iv A w r r d" , gar • ' y . h This map was produced for illustrative purposes. Information data y a' used for this map were collected from federal,state,county,and r ,A { private organizations. While every effort is made to keep this map s "�' accurate and up-to-date,it is not intended to replace an official , , + _{ source. Under no circumstances shall the State of North Carolina r, ` rat ), ' - be liable for any actions taken or omissions made from reliance oniiir : t r ;3� ` any information contained herein from whatever source nor shall the i = ' ',', State be liable for any other consequences from any such reliance .Aa'" Feet Legend 1 inch=2,000 feet 0 1,450 2,900 5,800 M Map Datium: NAD83 • XY'WSRO_non-active LA$' 'T- Map Projection: NC State Plan s Map Scale: 1:24,000 • XYWSRO_active_LA$ Winston-Salem Regional Office One 585 Waughtown Street,Winston-Salem,North Carolina 27107 Roads_LRS Arcs Phone:336-771-50001 FAX:336-771-4631 1 Customer Service:1-877-623-6748 — NOrthCOlina Internet:http9/portalncdenr,org/web,'wq Naturally An Equal Opportunity\Affirmative Action Employer Mr. Callahan . . December 23, 2011 Page 5 of 5 Sample Point DO(mg/L) pH Temperature(°C) Turbidity2(NTU) Upstream 4.62 5.61 14.8 8 Downstream Field Parameter Point 3.59 5.76 19.6 74 Worst case accumulation point(pool above pond) 76 At treatment hose 48 Sample point after bridge(after treatment) 1.46' 5.79 13.4 23 'The sampling point was in an area where water had low flow which may have contributed to this low DO value. 2Turbidity data was provided by Meritech, Inc. as a field parameter. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-46311 Customer Service:1-877-623-6748 North Carolina Internet http://portal.ncdenr.org/web/wq Natural!,Equal Opportunity I Affirmative Action Employer . Mr. eallanan Culp, Inc. Permit No. WQ0000962 December 20, 2010 ' Page 4 of 5 Lill ,.�"�-� K two —I`tr e Y — r — — .; ., �` '' . Upstream Sample Point ` $ }r— s�c - Downstream Field Point `> t, ,s,...:. J Y y "4 t Yam' _ ' (3q� r , { —Sample Point of Worse Accumulation ALa - - '''. ,,,,L..i r �f a t, p f a Y .n 4F�� _.. ova Y - _ < # t kt:, 4.1 V ; 9 f _ j NL l k' This map was produced for illustrative purposes. Information data _. = _ - used for this map were collected from federal,state,county,and ,�. ' IP;,: private organizations. While every effort is made to keep this map Ate `e accurate and up-to-date, it is not intended to replace an official ; source. Under no circumstances shall the State of North Carolina - Sample Point After Bridge be liable for any actions taken or omissions made from reliance on any information contained herein from whatever source nor shall the } State be liable for any other consequences from any such reliance. ,�" alL f I r, r, Feet Legend 1 inch=333.333333 feet 0 255 510 1,020 N Map Datium: NAD83 • XY'WSRO_non-active_LA$' M 1' Map Projection: NC State Plan Map Scale: 1:4,000 • XYWSRO_active_LA$ Winston-Salem Regional Office One 585 Waughtown Street,Winston-Salem,North Carolina 27107 Roads_LRS_Arcs NorthCaTolina Phone:336-771-5000 1FAX:336-771-4631\Customer Service:1-877-623-6748 Internet:http://porfal.ncdenr.org/webhwq Naturallff An Equal Opportunity 1 Affirmative Action Employer Mr. Callahan December 23, 2011 • Page 5 of 5 • Sample Point DO(mg/L) pH Temperature(°C) Turbidity2(NTU) Upstream 4.62 5.61 14.8 8 Downstream Field Parameter Point 3.59 5.76 19.6 74 Worst case accumulation point(pool above pond) 76 At treatment hose 48 Sample point after bridge(after treatment) 1.46' 5.79 13.4 23 'The sampling point was in an area where water had low flow which may have contributed to this low DO value. 2Turbidity data was provided by Meritech, Inc. as a field parameter. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-4631\Customer Service:1-877-623-6748 NorthCarolina Internet http;l/portal.ncdenr.org/weblwq �aturall� An Equal Opportunity I Affirmative Action Employer Compliance Inspection Report Permit: WO0000962 Effective: 12/18/07 Expiration: 11/30/16 Owner: Culp Inc SOC: Effective: Expiration: Facility: Culp Ticking Facility County: Guilford PO Box 488 Region: Winston-Salem Stokesdale NC 27357 Contact Person: Mike Messer Title: Phone: 336-643-7751 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 11/23/2011 Entry Time: 12:20 PM Exit Time: 04:30 PM Primary Inspector: Derek Denard Phone: 336-771-5000 Secondary Inspector(s): Sherri V Knight Phone: Reason for Inspection: Routine Inspection Type: Complaint Permit Inspection Type: Wastewater Recycling Facility Status: 0 Compliant ■Not Compliant Question Areas: Miscellaneous Questions •Treatment (See attachment summary) Page: 1 Permit: WQ0000962 Owner-Facility: Culp Inc Inspection Date: 11/23/2011 Inspection Type: Complaint Reason for Visit: Routine Inspection Summary: The following items specify permit conditions and limitations that were in violation during the time of the inspection. (Also please refer to the attached inspection report): 1. Condition 9,which states, "The facilities shall be effectively maintained and operated as a non-discharge system to prevent the discharge of any wastewater resulting from the operation of this facility". On the date of the inspection, wastewater had discharged from pipes,values and appurtenances within the facility and overflowed on to the roof of the building into storm water drainage,which flows to an unnamed tributary to the Haw River, Class WS-V, NSW waters. 2. Condition 10,which states, "Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited". On the date of the inspection, it was noted that wastewater had bypassed the treatment system. Surface water samples were taken on the day of the compliant investigation by the permittee's contract lab at a point upstream of the discharge,a worse case accumulation point downstream from the discharge,and after the bridge culvert downstream from the discharge (see attachments). Please note that these lab reports have not been certified by the contract lab. A copy of the certified lab reports with chain of custodies should accompany the written response to this notice of violation. Review of the sampling data indicated that the turbidity at the worst case accumulation point was 90.3 NTU,which is a violation of the Surface Water Standard 15A NCAC 2B .0200 of 50 NTU. A turbidity of was also measured by the contract lab in the field as 76 at this same location (see table page 5). Type Yes No NA NE Infiltration System 0 Reuse(Quality) 0 Single Family Spray,LR ❑ Lagoon Spray,LR ❑ Activated Sludge Spray, HR 0 Activated Sludge Spray, LR ❑ Single Family Drip 0 Activated Sludge Drip,LR 0 Recycle/Reuse ■ Treatment Yes No NA NE Are Treatment facilities consistent with those outlined in the current permit? ■ ❑ ❑ ❑ Do all treatment units appear to be operational?(if no, note below.) 0 ■ 0 0 Comment: Discharged from pipes, values and appurtenances within the facility. Page: 2 Meritech, Inc. • Environmental Laboratory Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O. Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311129 Sample: Culp-1 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD, 5 day 6.6 mg/L 11/24/11 2.0 mg/L SM 5210B COD 15 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids 16 mg/L 11/28/11 2.5 mg/L SM 2540 D Chloride 23.2 mg/L 11/25/11 0.1 mg/L SM 4500-CI C Ammonia,Nitrogen <0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total < 0.002 mg/L 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease (HEM) < 5 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total < 0.010 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide <0.1 mg/L 11/25/11 0.1 mg/L EPA 376.2 Turbidity 8.6 NTU 11/23/11 1.0 NTU EPA 180.1 pH 5.1 S.U. 11/23/11 1.0 - 14.0 S.U. SM 4500-H B This grab sample was Upstream of Spill as indicated on spill incident report (This statement was added to Report by Bill Callahan) I hereby certify that I have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 Meritech, Inc. . Environmental Laboratory . Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O. Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311130 Sample: Culp-2 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD,5 day 81.0 mg/L 11/24/11 2.0 mg/L SM 5210B COD 333 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids 28 mg/L 11/28/11 2.5 mg/L SM 2540 D Chloride 75.8 mg/L 11/25/11 0.1 mg/L SM 4500-CI C Ammonia,Nitrogen <0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total 0.002 mg/L 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease (HEM) 17 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total 0.010 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide <0.1 mg/L 11/25/11 0.1 mg/L EPA 376.2 Turbidity 90.3 NTU 11/23/11 1.0 NTU EPA 180.1 pH 5.4 S.U. 11/23/11 1.0- 14.0 S.U. SM 4500-H B This grab sample was taken at worst case accumulation point (This statement was added to Report by Bill Callahan) I hereby certify that I have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 Meritech, Inc. Environmental Laboratory Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O.Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311131 Sample: Culp-3 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD, 5 day 67.0 mg/L 11/24/11 2.0 mg/L SM 5210B COD 157 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids 20 mg/L 11/28/11 2.5 mg/L SM 2540 D Chloride 44.2 mg/L 11/25/11 0.1 mg/L SM 4500-CI C Ammonia,Nitrogen <0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total 0.002 mg/L 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease (HEM) 13 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total 0.014 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide < 0.1 mg/L 11/25/11 0.1 mg/L EPA 376.2 Turbidity 47.8 NTU 11/23/11 1.0 NTU EPA 180.1 pH 5.6 S.U. 11/23/11 1.0- 14.0 S.U. SM 4500-H B This grab sample was after bridge as indicated on spill incident report (This statement was added to report by Bill Callahan) I hereby certify that I have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 RECEIVED N,C laeot.of ENR �nl CULPEl MI I .iAN 1 3 2012 Winston•Salem RegicnalOffice January 12, 2012 Division of Water Quality Winston Salem Regional Office 585 Waughtown Street Winston Salem, North Carolina 27107 Attention: Sheri Knight Subject: Notice of Violation NOV-2011-PC-0643 Culp Ticking Facility Stokesdale, North Carolina Dear Ms. Knight: The above referenced Notice of Violation (NOV) dated December 23, 2011 requires that all appropriate and necessary corrective actions must be taken and that a written response must be submitted prior to January 13, 2012. The intent of this document is to provide the requested information and response. INTITIAL RESPONSE As previously submitted in our incident report, immediately upon discovery of the discharge of contaminated water from the Stokesdale facility,the source of the water was found and the discharge was stopped. The source was identified as a vacuum tank on the roof of the Stokesdale facility which had filled with water and then overflowed. The overflow was onto the roof of the main manufacturing building. This water then entered the storm water system via the roof drains and flowed into a nearby creek. A high level alarm on the system was found to have failed, and the discharge was not discovered until it had reached the creek. The water was contaminated with spinning oils being removed from yarn by a vacuum system. While designated personnel were eliminating the source,other facility personnel notified all affected agencies, including the State of North Carolina,the USEPA, and Guilford County. Then, action was taken to first capture as much of the contaminated water as possible and then to measure the impact to the creek by sampling water quality at locations both above and below the point where the spill entered the creek. A contract emergency response company used a vacuum truck to capture contaminated water at key locations. This collected water was transported off-site for disposal at a licensed disposal site. Analysis was conducted on-site for turbidity. Further analysis was conducted by a third party laboratory off-site with results being available as soon possible. At this point, Culp, Inc. personnel flushed the wastewater through the creek with clean water. Culp, Inc. personnel also swabbed the areas of the creek where the material was accumulating using home-made swabs constructed from fabric manufactured at the facility. A complete incident report along with copies of all laboratory results were submitted to your agency previously. Note that the response to the spill is complete and that no impact to the creek remains. INCIDENT INVESTIGATION Following the emergency response actions, a full investigation was made to determine the reasons for the release and to determine any steps necessary to eliminate the possibility of a reoccurrence. The vacuum system found to be responsible for the release had no history of any malfunctions. Apparently, a clogged pump caused the tank to overfill and a high level alarm subsequently failed to activate when the tank reached its maximum capacity. Thus, it was found that two systems had malfunctioned simultaneously to cause the situation. Such a malfunction scenario could not have been anticipated. The fact that these systems are located on the roof made immediate discovery impossible. CORRECTIVE ACTIONS Culp, Inc. understands the importance of anticipating future events and of making the wastewater system fail safe. The following corrective actions were taken: a) A new high level alarm was installed on the vacuum tank b) A second, redundant, alarm was also installed on the vacuum tank c) A program of frequent inspections of the vacuum system was instituted d) The frequency of inspections of the stormwater system, particularly the areas along the creek, have been significantly increased. SUMMARY The spill incident occurred in a system which had no history of problems and which had been in service a considerable amount of time. The release was found to have been the result of the simultaneous failure of two independent devices. Accordingly, it has been concluded that the release could not have been anticipated. A review of current operating procedures and of measures in place to prevent any future release from the waste water system, including secondary containment structures, has found that all appropriate steps appear to have been taken. No additional corrective actions are planned at this time. It is the intent of Culp, Inc.to operate our facility in full and continuous compliance with applicable environmental regulations. We regret the occurrence of the release for which the NOV was issued and commit to increased diligence to ensure that future events do not occur. If additional information or action is needed, please advise. Sincerely, fCULP, INC.P, e Bill Callahan Plant Manager Meritech, Inc. Environmental Laboratory Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O.Box 488 Stokesdale, NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311129 Sample: Culp-1 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD,5 day 6.6 mg/L 11/24/11 2.0 mg/L SM 5210B COD 15 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids ✓ 16 mg/L CO°-r'/L 11/28/11 2.5 mg/L SM 2540 D Chloride V 23.2 mg/L ZS 0 11/25/11 0.1 mg/L SM 4500-CI C Ammonia,Nitrogen < 0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total 1--"<< 0.002 mg/L 0 .00S 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease(HEM) <5 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total < 0.010 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide < 0.1 mg/L 11/25/11 0.1 mg/L EPA 376.2 Turbidity 8.6 NTU S0N i4 11/23/11 1.0 NTU EPA 180.1 pH ,r5.1 S.U. 11/23/11 1.0- 14.0 S.U. SM 4500-H B This grab sample was Upstream of Spill as indicated on spill incident report (This statement was added to Report by Bill Callahan) log s, 6 1 ----F.,,,/ - /q, 3 I hereby certify that I have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 Meritech, Inc. Environmental Laboratory Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O. Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311131 Sample: Culp-3 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD,5 day 67.0 mg/L 11/24/11 2.0 mg/L SM 5210B COD 157 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids !. 20 mg/L S ti`3"1/t 11/28/11 2.5 mg/L SM 2540 D (/Chloride 44.2 mg/L 25 o 11/25/11 0.1 mg/L SM 4500-CI C Ammonia,Nitrogen 0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total V0.002 mg/L O,o0S- 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease (HEM) 13 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total 0.014 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide < 0.1 mg/L 11/25/11 0.1 mg/L EPA 376.2 Turbidity "47.8 NTU 5 QM VA 11/23/11 1.0 NTU EPA 180.1 pH v5.6 S.U. 11/23/11 1.0- 14.0 S.U. SM 4500-H B This grab sample was after bridge as indicated on spill incident report (This statement was added to report by Bill Callahan) i =f 17 `( `C I hereby certify that/have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 Meritech, Inc. Environmental Laboratory Laboratory Certification No. 165 Contact: Mack Johnson Report Date: 11/29/11 Client: Culp Ticking P.O. Box 488 Stokesdale,NC 27357 Date Sample Rcvd: 11/23/11 Meritech Work Order# 112311130 Sample: Culp-2 Grab 11/23/11 Parameters Result Analysis Date Reporting Limit Method BOD,5 day 81.0 mg/L 11/24/11 2.0 mg/L SM 5210B COD 333 mg/L 11/28/11 15 mg/L EPA 410.4 Total Suspended Solids c/28 mg/L 5 0' 0- 11/28/11 2.5 mg/L SM 2540 D Chloride -'5.8 mg/L 25 0 11/25/11 0.1 mg/L SM 4500-CI C Ammonia, Nitrogen y 0.1 mg/L 11/29/11 0.1 mg/L EPA 350.1 Chromium,total 10.002 mg/L 0.00 S 11/29/11 0.002 mg/L EPA 200.8 Oil&Grease (HEM) 17 mg/L 11/28/11 5 mg/L EPA 1664A Phenols,total 0.010 mg/L 11/29/11 0.010 mg/L EPA 420.1 Sulfide <0.1 II: L 11/25/11 0.1 mg/L EPA 376.2 Turbidity ?( :0.3 NTU 5-ONT14 11/23/11 1.0 NTU EPA 180.1 pH 5.4 S.U. 11/23/11 1.0- 14.0 S.U. SM 4500-H B This grab sample was taken at worst case accumulation point (This statement was added to Report by Bill Callahan) I hereby certify that I have reviewed and approve these data. Laboratory Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 RECEIVED 1111 N.0 Deot.of ENR MAY 19 2011 CULP Winston•Saiem Regional Office May 14, 2011 Division of Water Quality 585 Waughtown Street Winston Salem, North Carolina 27107 Attention: Sherri Knight Regional Aquifer Protection Supervisor Subject: Groundwater Monitoring Permit No. WQ0000962 Culp Ticking Stokesdale,North Carolina Dear Ms. Knight: In response to your letter of April 26, 2011,which included a report of a compliance evaluation inspection conducted by your agency, I offer the following information. 1) Attached is a corrected Form GW-59 for monitoring well MW-5. The original form included an erroneous value for the TOC concentration. This error was the result of the omission of a decimal point on the original form. A corrected copy has also been sent to central files in Raleigh. 2) The sampling schedule for future events will adhere strictly to the current permit. As you surmised in your letter, the laboratory which conducts the sampling on our behalf used a copy of the previous permit to determine the sampling needs. We discovered this error, as you did, and have initiated internal safeguards to make sure this error does not reoccur. Thank you for your assistance in this matter. If additional information or action is required, please advise. Sincerely, CULP TICKING 0,(1/6/1/64 Bill Callahan Plant Manager Culp Ticking • P.O.Box 488■ 7209 Highway 158■ Stokesdale,NC 27357-0488 IN 910-643-7751 ■ Fax:910-643-7570 SUBMIT FORM ON YEI LOW PAPER ONLY Mail original EPA MENT OFENVIRONMENT&NATURAL RESOURCES , - GROUNDWATER QUAUTY MONITORING: and 1 copy to: onilsto:v oF1NATER QUALITY-INFORMATION PROCESSING UNIT COMPLIANCE REPORT FORM 1617 MAIL SERVICE CENTER;RALEIGH,NC276991617 Plioner4919)7333221 • '''' FACILITY INFORMATION Please Print Clearly or Type PERMIT Number: Expiration Date: 11/30/2012 Facility Name: Culp Ticking Non-Discharge UIC Permit Name(if different): NPDES Other WQ0000962 Facility Address: 7209 Highway 158 TYPE OF PERMITTED OPERATION BEING MONITORED Stokesdale NC 27357 County Guilford 0 Lagoon 0 Remediation:Infiltration Gallery :•m., (Z,n ❑ Spray Field ❑Remediation: Contact Person: Chris Miles Telephone#:336-643-7751 0 Rotary Distributor 0 Land Application of Sludge Well Location/Site Name:Culp Ticking No.of wells to be sampled: 6 0 Water Source Heat Pump II Other.Closed Lagoon (from Permit) SAMPLING INFORMATION If WELL WELL ID NUMBER(from Permit): MW-5 Date sample collected: 11/08/2010 FIELD ANALYSES: WAS Well Depth: 13.5ft Well Diameter. 2 in. pH 6.07 units Temp. 16 °C DRY at Mhos time of Depth to Water Level: 8 ft below measuring point Screened Interval: 3.5 ft. to 13.5 ft Spec.Cond. µ sampling, Measuring Point is 0 ft above land surface Relative M.P.Elevation: 96.98 ft. Odor check Volume of water pumped/bailed before sampling: 2 gallons Appearance here: Samples for metals were collected unfiltered: ®YES ❑NO and field acidified: ®YES 0 NO LABORATORY INFORMATION Date sample analyzed: 12/9/10 Laboratory Name: Meritech, Inc. Certification No. 165 PARAMETERS NOTE:Values should reflect dissolved and colloidal concentrations. COD mg/I Nitrite(NO2)as N mg/I Pb-Lead mg/I Coliform:MF Fecal /100m1 Nitrate(NO3)as N 3.12 mg/1 Zn-Zinc mg/I Coliform:MF Total /100m1 Phosphorus:Total as P mg/I (Note: Use MPN method for highly turbid samples) Orthophosphate mg/I Other(Specify Compounds and Concentration Units): Dissolved Solids:Total 249 mg/I AI-Aluminum mg/I pH(when analyzed) 6.7 units Ba-Barium mg/I TOC 3.68 mg/I Ca-Calcium mg/1 Chloride 123 mg/I Cd-Cadmium mg/I Arsenic mg/I Chromium:Total mg/I Grease and Oils mg/I Cu-Copper mg/I ORGANICS:(by GC,GC/MS,HPLC) Phenol mg/I Fe-Iron 0.136 mg/1 (Specify test and method#.ATTACH LAB REPORT.) Sulfate mg/I Hg-Mercury mg/I Report Attached? ❑ Yes(1) ® No(0) Specific Conductance µMhos K-Potassium mg/I VOC ,method# Total Ammonia mg/1 Mg-Magnesium mg/I ,method# (Ammonia Nitrogen;NH3as N;Ammonia Nitrogen,Total) Mn-Manganese 0.009 mg/I ,method# TKN as N mg/I Ni-Nickel mg/1 ,method# For Remediation Systems Only(Attach Lab Reports): Influent Total VOCs: mg/L Effluent Total VOCs: mg/L VOC Removal% I certify that,to the best of my knowledge and belief,the information submitted in this report is true,accurate,and complete,and that the laboratory analytical data was produced using approved methods of analysis by a DWQ-certifiedlaborato I am aware that there are significant penalties for submitting false information.includin.the possibility nf-fines and impriscotment for knowirs.violations. H. Derr Leonhardt II-Authorized Agent 't •.—� ,1 g� `s/137// Permittee(or Authorized Agent)Name and Title-Please print or type Sign.ure of Permittee(Authorize•Agent) ID te) GW-59 Rev. 1/2007 Meritech, Inc. Environmental Laboratory Laboratory Certification No.165 Contact: Mack Johnson • Report Date: 12/17/10 Client: Culp Ticking P.O.Box 488 Stokesdale, NC 27357 Date Sample Rcvd: 11/30/10 Meritech Work Order# 11301022 Sample: MW-5 Grab 11/30/10 • parameters Result; Analysis Date Reporting Limit Method Total Dissolved Solids 248 mg/L 12/1/10 10 mg/L SM 2540 C Chloride 123 mg/L 12/2/10 0.1 mg/L SM 4500-CI C Nitrate Nitrogen 3.12 mg/L 12/1/10 0.10 mg/L EPA 353.2 Iron,total 0.136 mg/L 12/6/10 0.025 mg/L EPA 200.7 Manganese,total 0.009 mg/L 12/9/10 0.005 mg/L EPA 200.7 TOC 3.68 mg/L 12/4/10 2.00 mg/L SW846 9060A pH 6.7 S.U. 11/30/10 1.0-14.0 S.U. SM 4500-H B Temperature 16 °C 11/30/10 - SM 2550 B Well Depth 8' 11/30/10 - - • I hereby certify that I have reviewed and approve these data. t(c "Pa Laborato►y Representative 642 Tamco Road,Reidsville,North Carolina 27320 tel.(336)342-4748 fax.(336)342-1522 •.„A NCDEF R North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 26, 2011 Bill Callahan Culp,Inc. PO Box 488 Stokesdale,NC 27357 SUBJECT: March 25,2011 Compliance Evaluation Inspection Culp Inc. 4 Culp Ticking Facility Permit No: WQ0000962 Guilford County Dear Mr. Callahan: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on March 25, 2011. The Compliance Evaluation Inspection was conducted by Derek Denard of the Winston-Salem Regional Office. Present for the inspection were Bill Callahan, Chris Miles, and Mack Johnson with Culp,Inc. The facility was found to be in compliance with permit WQ0000962. The following was noted during the inspection: • A spill occurred on December 7,2010,due to a frozen coupling. 20,000 gallons of treated wastewater was released from the 50,000 gal storage tank. The last inspection on June 6,2010 noted that there was no secondary containment. Since December an earthen berm has been placed along the backside of the closed-loop system down gradient from the storage tank. The containment berm offers great improvement for containment for treatment units associated with the closed-loop recycle system. Review of monitoring well data from November 2008 to March 2011 noted the following: • It was noted that tri-annual sampling for monitoring wells MW-4, MW-5 and MW-6 did not occur until March 2010. In addition, it was noted that in the most recent Volatile Organic Compounds(VOC) sampling in November 2010 that monitor wells MW-4, MW-5 and MW-6 were not sampled. It will be assumed that the monitoring requirements of the previous permit issued May 7, 1999 had been followed up until this point. Permit Condition 22. a. requires that all monitor wells be sampling for VOCs in November. Please carefully review Permit Condition 22 for all monitoring requirements. • Please note that Total Organic Carbon(TOC)was reported as 368 mg/L on the November 2010 GW-59 and the lab reported TOC as 3.68 mg/L. Please amend the November 2010 GW-59 for monitoring well MW-5. According to permit Condition 22. c.,additional sampling would be required if greater than 10 mg/1 of TOC is detected in any down-gradient monitoring wells. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-4631 Customer Service:1-877-623-6748 NorthCarolina Internet:http:llportal.ncdenr.orglweblwq Naturally Equal Opportunity 1 Affirmative Action Employer Mr. Callahan April 26, 2011 Page 2 of 2 Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call Derek Denard at 336-771-5286. Sincerely, /S ,vv,-,Y. I� Sherri V. Knight, P.E. Regional Aquifer Protection Supervisor cc: Guilford County Health Department APS Central Office-Permit File WQ0000962 Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-46311 Customer Service:1-877-623-6748 NOrthCarolina Internet:http://portal.ncdenr.orglweb/wq Natural!, An Equal Opportunity 1 Affirmative Action Employer Compliance Inspection Report WQ0000962 Effective: 12/18/07 Expiration: 11/30/16 Owner: Culp Inc SOC: Effective: Expiration: Facility: Culp Ticking Facility County: Guilford PO Box 488 Region: Winston-Salem Stokesdale NC 27357 Contact Person: Mike Messer Title: Phone:336-643-7751 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 03/25/2011 Entry Time: 11:00 AM Exit Time: 12:00 PM Primary Inspector: Derek Denard Phone:336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type:Compliance Evaluation Permit Inspection Type: Wastewater Recycling Facility Status: ■ Compliant ❑ Not Compliant Question Areas: El Miscellaneous Questions (See attachment summary) Page: 1 Permit:WQ0000962 Owner-Facility:Culp Inc Inspection Date: 03/25/2011 Inspection Type:Compliance Evaluation Reason for Visit:Routine Inspection Summary: The closed-loop recycle system was in operation as described in the permit. The following was noted during the inspection: • A spill occurred on December 7, 2010, due to a frozen coupling. A total of 20,000 gallons of treated wastewater was released from the 50,000 gal storage tank. The last inspection on June 6, 2010 noted that there was no secondary containment. Since December an earthen berm has been placed along the backside of the closed-loop system down gradient from the storage tank. The containment berm offers great improvement for containment for treatment units associated with the closed-loop recycle system. Review of monitoring well data from November 2008 to March 2011 noted the following: • It was noted that tri-annual sampling for monitoring wells MW 4, MW 5 and MW-6 did not occur until March 2010. In addition, it was noted that in the most recent Volatile Organic Compounds(VOC)sampling in November 2010 that monitor wells MW-4, MW-5 and MW-6 were not sampled. It will be assumed that the monitoring requirements of the previous permit issued May 7, 1999 had been followed up until this point. Permit Condition 22.a requires that all monitor wells be sampling for VOCs in November. Please carefully review Permit Condition 22 for all monitoring requirements. • Please note that Total Organic Carbon (TOC)was reported as 368 mg/L on the November 2010 GW-59 and the lab reported TOC as 3.68 mg/L. Please amend the November 2010 GW-59 for monitoring well MW-5. According to permit Condition 22. c., additional sampling would be required if greater than 10 mg/I of TOC is detected in any down-gradient monitoring wells. The November 2010 sampling of the wastewater recycle stream was available for review during the inspection. Type Yes No NA NE Lagoon Spray, LR 0 Single Family Spray, LR 0 Infiltration System 0 Reuse(Quality) 0 Activated Sludge Spray, LR 0 Activated Sludge Drip, LR 0 Activated Sludge Spray, HR ❑ Single Family Drip ❑ Recycle/Reuse Page: 2 PHONE LOG Derek C. Denard Environmental Specialist Winston-Salem Regional Office Division of Water Quality,Aquifer Protection Section Date: 03/06/12 Time: -10am [' Call Made❑ Left Message Z Call/Message Received ❑ Returned Date: Time: [' Call Made LI Left Message ❑ Call/Message Received ❑ Returned Date: Time: ❑ Call Made ❑ Left Message ❑ Call/Message Received ❑ Returned Date: Time: [' Call Made ❑ Left Message ❑ Call/Message Received ❑ Returned ® Complaint ❑ Non-Compliance Reporting ❑ Information Request ❑ Inspection County: ❑Alamance ['Caswell ['Forsyth ❑Rockingham❑Watauga ❑Alleghany ❑Davidson ®Guilford ['Stokes ['Wilkes ❑Ashe ['Davie ❑Randolph OSurry ❑Yadkin Other: Subject: Spill into stream on 11-23-11 Facility: Culp, Inc. Permit:WQ0000962 Incident Number: 201102469 Tech.Assistant Event#: 1345 Name of Caller or Contact Person: Dwayne Holt Did caller ask to remain anonymous?YES ❑ NO ® N/A ❑ Phone(Work): Phone(Cell): 336-339-8810 Phone(Residence): Complaint/Incident Source of Pollution: spill from Culp,Inc. Nature of Complaint/Incident: spill Surface Water Impact: YES ® NO ❑ N/A ❑ Amount Spilled: unknown Time/Date Begin: 7am Time/Date End: Action Taken: called Culp, Inc. Referred to/Investigator: Summary: Called to ask if we did an enforcement on Culp. Told him it would be an NOV because it was accidental (act of God). Asked about the impact on the environment and toxicity of what was detected in the water samples. Told him that the only parameter that exceeded water quality standards was turbidity and that turbidity was not a parameter representing a chemical per say. It was a colloidal suspension, in this case,of textile fibers(lent). He asked why an overflow from the roof was not something that was negligent. I replied that I have never heard of a wastewater overflow from a roof. Told him it was outside of any engineering of secondary containment that I have ever seen or heard of to have a overflow alarm or secondary containment on a roof in anticipation of overflow from a roof. Told him that the apparatus that had failed was unusual and that it could not have been anticipated to cause an overflow that would backup to the roof of the building. Told him that the company would be looking at solving the problem. He asked about the value failure because of freezing from the previous year being neglect. I replied that that was Act of God and that they have installed berms as secondary containment in the area around that treatment unit. Dwayne also stated that spills have occurred on several times over many years (10 years?) and why is the facility not being fined. I replied that no other spills have been reported to us and that we have records for only two(2)complaints with spills in the past two years for this system. Told him I don't have evidence so therefore I can't enforce on hearsay. Dwayne said would contact his Attorney to file suit. Fent Data Sheet Event# 1345 Section APS Date 3/6/2012 Status Closed Staff Derek Denard Time Spent(Minutes) 15 First Name Dwayne Last Name Holt Phone Number (336)339-8810 Fax Number Street City County Guilford Event Category Non-Discharge Event Category Other Event Affiliation Citizen Event Affiliation Other Phone Call El Email/Fax ❑ Mail Ltr ❑ Referral ❑ Walk-In ❑ Meeting ❑ Comments Dwayne had many questions about the NOV for the Culp,Inc. WQ0000962 spill of 11/23/11. Wednesday,March 14,2012 Page 1 of 1 CuLP IIII _mime Fashions Bill Callahan 26' 4 Plant Manager X Culp, Inc. P.O.Box 488 Office(336)643-7751 7209 Hwy 158 Fax(336)643-7570 Stokesdale,NC 27357 E-mail becallahan@culpinc.com www.shamrockenviro.com iiiic"."* . SHAIMOCK NVIRONMENTAL CORPORATION Stephen Davis Facility Manager 6106 Corporate Park Drive,Browns Summit,NC 27214 336.478.1210•800.881.1098•Fax 336.375.1801 Mobile 336.708.5922 ea sdavis@shamrockenviro.com I JiV • ,• �,a '))7) b 1 .1) 00`i/V-1-- CD 1 04311 Copt us 1 - 7,2644 Ev i Ell Pe • , L.LC.P l r Ai Cr 1/va ia-iz a a '29151- 1" -F„ L14-1 e r6.[tt e`J C > 334 - £toy - 31 4 334 - 21 o - Ca-4-c 4e-vii S- cal l e L/ /l2 4-- • �a GHQ v�✓ ,�1. �u / �K s (76- 1,0 /4/..e-gy -1i�, kti L 43. crest e.w.t.,i tee• isOVIA:12;:vanovvosits r mac'. s 4` '�1-f GrAD*AP 4f y 1 y/d+GL Lc) -0 — di + i/ si r cry -rre, 70 d -711/,. e_Li ,S 22-17S 5V + I • 4North Carolina Emergency Management - EM43 Reporting Page 1 of 3 VvQ0000.16, 2 acAon3a North Carolina Emergency Management - EM43 Reporting 14I.7 1Prirn)( Return To List EM Level: NCEM Edited: Include in Report: 4 Yes Yes Taken by: Date/Time Re orted: Date/Time Occurred: CTant 4111111111111111.1. Reported by: Agency: Phone: Bill Callahan Clup Ticking Inc. County: City: Area: Guilford Stokesdale 10 Zip Code: EVENT TYPE Type: Wastewater Animal Disease Event Type: Bomb Threat Event Type: Complaint Event Type: Fire Event Type: FNF Event Type: FNF Class: HazMat Event Type: HazMat Class: HazMat Mode: Homeland Security Event: Non-FNF Event: Non-FNF Event Type: Other Event Type: SAR Type: Transportation Event Type: Wastewater Event Type: Other Weather Event Type: Weather Event Name: WMD Event Type: State Resource Request Event Description: 11111111111111111111M1111111111111111111111111111111111111111Pofsmiskomatelwater released from a holding tank into 1111.1111111111111Shamrock is on scene conducting clean up. Filename: Deaths: Injuries: Evacuation: Radius: 0 0 0 0 Responsible Party: Responsible Party Phone: 'Point of Contact: Point of Contact Phone: Latitude: Longitude: 00.000000 00.000000 RRT Request: RRT Approved: RRT Team RRT Mission Number: Number: https://www.ncsparta.net/eoc7/boards/board.aspx?tableid=275&viewid=1011&label=EM-... 12/7/2010 Permit: NC0037834 Owner-Facility: Archie Elledge VVVVTP Inspection Date: 07/04/1976 Inspection Type: Compliance Evaluation Lagoons Yes No NA NE Comment: Are weeds controlled around the edge of the lagoon? ❑ ❑ ❑ ❑ Are dikes free of seepage? ❑ ❑ ❑ ❑ Are dikes free of erosion? ❑ ❑ ❑ ❑ Are dikes free of burrowing animals? ❑ ❑ ❑ ❑ #Has the sludge blanket in the lagoon(s)been measured periodically in multiple locations? ❑ ❑ ❑ ❑ #If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ ❑ ❑ Is the lagoon surface free of weeds? ❑ ❑ ❑ ❑ Is the lagoon free of short circuiting? ❑ ❑ ❑ ❑ Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ❑ ❑ ❑ ❑ Is the facility sampling performed as required by the permit(frequency,sampling type,and sampling location)? ❑ ❑ ❑ ❑ Are all other parameters(excluding field parameters)performed by a certified lab? ❑ ❑ ❑ ❑ Comment: #Is the facility using a contract lab? ❑ ❑ ❑ ❑ #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ❑ ❑ Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? ❑ ❑ ❑ ❑ Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? ❑ ❑ ❑ ❑ Comment: Disinfection-Liquid Yes No NA NE Is there adequate reserve supply of disinfectant? ❑ ❑ ❑ ❑ (Sodium Hypochlorite) Is pump feed system operational? ❑ ❑ ❑ ❑ Is bulk storage tank containment area adequate?(free of leaks/open drains) ❑ ❑ ❑ ❑ Is the level of chlorine residual acceptable? ❑ ❑ ❑ ❑ Is the contact chamber free of growth, or sludge buildup? ❑ ❑ ❑ ❑ Is there chlorine residual prior to de-chlorination? ❑ ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ❑ ❑ Page# 19 ._______ mi == CuLp www.shamrockenviro.com 1111 Horne Fashions NVIRONMENTAL CORPORATION i Bill Callahan • Plant Manager Stephen Davis i Facility Manager Culp,Inc. 6106 Corporate Park Drive,Browns Summit,NC 27214 P.O.Box 488 Office(336)643-7751 336.478.1210•800.881.1098•Fax 336.375.1801 7209 Hwy 158 Fax(336)643-7570 Mobile 336.708.5922 Olt Stokesdale,NC 27357 E-mail becallahan@culpinc.com sdavis@shamrockenviro.com tool C-CLL P [ l cv 4 ad c- ---7- 1)c-----zi_-7 i c, ., . c,t_z_c_ic...- 6L--elj a-6,--4-7 -/-=, e--e-?-6-L1c et, -(-1., E1,1-1 e ver-e z 4 ( ti i__,_ 210 _ ( ei 3 CO tt e._.._ : -1-a-r--Th 1,. ••-1-i--'s ste-t.ii 5- Cet....c4.4-e_,--k_ I.),7,x-e-• eii-70---t il, 10 1.-k -•J-0 c C.c,- ,...ro ia,,, , ci-e-e,lc, /tz,44,-,e_ / 4 A-ce 2-a t o 1.- //06 .4,-, (&1‘.4.-t-i...-t-e-) 4.4.,,--et (4_-et,..&AI- ( 144. L,-e_16,, L i der,9( c•-•(-.-- C.-./....e ,--i, e&'--.-e-1-,), 1(, L i i ( ------- t- 5- ii ii 1-i ec . -ft ) REC F N.0 SEP 1 5 2010 W nst1111 El - Reclane� 1111 CULP September 13, 2010 Division of Water Quality Winston Salem Regional Office 585 Waughtown Street Winston Salem, North Carolina 27107 Attention: Derek Denard Subject: Response to Additional Information Request Culp Ticking Facility Stokesdale, North Carolina Dear Mr. Denard: Your letter of August 17, 2010, requested information regarding the wastewater treatment system at the Culp Ticking facility. The wastewater treatment facility was originally constructed in accordance with permit No. WQ0000962. The facility was designed to treat and recycle 100%of the wastewater generated from a textile print dyeing operation. Standard operation of the system included the removal of a small portion of the treated water for shipment to an off-site disposal facility. The purpose of this removal was to maintain the proper level of dissolved solids in the wastewater. This removal and subsequent off-site treatment of the high solids portion of the wastewater has been conducted since the original construction of the facility. As you are aware, recently,the print dyeing operation at the Culp Ticking facility was removed from service. The volume of wastewater generated at the facility has been reduced significantly,from approximately 350,000 gallons per day down to the current level of approximately 4,000 gallons per day. Because there is no longer a demand for the volume of treated water already in the system, it was necessary to remove,and ship off-site,a large amount of treated water from the system. This change has also necessitated a re-evaluation of all wastewater operations at the facility. The current equipment,which is designed to treat a large volume of wastewater, must be significantly modified. During this transition period,the shipment of wastewater to the off-site system is scheduled to continue. Your letter indicates that you have determined that the operation is now a pump and haul operation. This appears to be the case during this transition period. Therefore, in order to comply with your request,we offer the following information: A) Type of operation -textile manufacturing Type of wastewater—textile washing, latex clean-up, cooling tower overflow. Quantity of wastewater generated— 4,000 gallons per day Location of receiving wastewater system— Shamrock Environmental Corporation,Greensboro, North Carolina. Letter from facility accepting wastewater - See attached. B) The wastewater does not include any human waste. C) The accepting facility is designed and permitted to accept the waste generated. D) The pump and haul operation is not to alleviate a failing system. E) We ask that your agency concur that this operation is acceptable. You also asked that we consider permanent alternatives to the closed loop recycling system now in use and that we identify the proposed duration of the pump and haul operation. This evaluation of alternatives is underway at this time. Alternatives available are: 1) Connect to the regional wastewater sewer system. This alternative has been found to be inordinately expensive. The City of Stokesdale reports that there are no sewer lines anywhere within their jurisdiction. The cost of extending a sewer line from a neighboring jurisdiction and then connecting to it has been estimated to exceed $1,000,000. 2) Modify the current recycle system to allow the use of the recycled water. This modification would appear to be costly and would continue to require that a small portion of the wastewater be shipped off-site. However,this alternative is being actively investigated. The current mode of operation has been determined to be the most cost effective alternative yet identified. It is our intent that the current pump and haul operation be continued indefinitely pending the identification and initiation of a viable alternative. We trust that your agency concurs that the method now in use for the treatment, recycle, and disposal of wastewater is consistent with applicable regulations and with our current permit. If additional information or action is needed, please advise. Sincerely, CULP, INC. Chris Miles Human Resources Manager • F.. ,w NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number A WASTE MANIFEST 1 8OC—ars1-1 C9t Cy ,, 5.Generators Name and Mailing Address l..0 1 p 1'1 CK trig Generator's Site Address(if different than mailing address) 7209 US Highway 158 £tokasdale, NC 27357 643-7751 Generator's Phone: • 6.Transporter 1 Company Name 1 J ,._. U.S.EPA ID Number SHAI CICEN _..... 4.- _ 1 i 1 1, sic t. k Ne c i4\', .° 1 �" u ::t:a 7.Transporter 2 Company Name I U.S.EPA ID Number 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 ' ' (336)-375-1989 I N.C.0.0.0.0.9 4.2.1 .4.4 Facility's Phone: HM 9.Waste Shipping Name and Description 10.Containers '\ 11.Total 12.Unit Approval Codes No. Type Quantity WtNol 1. \,,Non-Hazardous, NOn-Regulates! Material = cc o .� ,ttreater) 0 0, 1 T 1". ' *2 0 l''''!:;4:1 ':71!:,71;;-2::;,*:',41 41, A .,7,44-1,T s,' ;,',, -'f.. -715'.4-,,, e''''''s,' e '`i. z,- ,,c_ '44-, ,4, ' , - , ., 4. 13. Special Handling Instructions and Additional Information Power Unit . _+ I. Trailer# ..2 i f% ' 1. J tom-' 02-WilB—1 0-00O2 Job# 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. s Generators/Offerors Printed/Typed Name Signature ,, Month • Day Year ill 12; Lf+r .11 I i ca.^, t,.. �! 1 l,7- ,< • I e 1::,-,'; vt. ._' 15.International Shipments i 1- ❑Import to U.S. ❑Export from U.S. Port of entry/exit: z Transporter Signature(for exports only): Date leaving U.S.: cc 16.Transporter Acknowledgment of Receipt of Materials l,/f ea Ici 7poePnrnedfrypddNarne / Sinature% �� ,� Month Day Ye�f Imo.`, �. ICl / . 1 z Transporter 2Ped/Typed Name/ n"atu Month Day Year f cc — 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue III Partial Rejection El Full Rejection Manifest Reference Number. `'\ 17b.Aftemate Facility(or Generator) U.S.EPA ID Number '\ J ua. Facility's Phone: I m 17c.Signature of Alternate Facility(or Generator) Month Day Year r- 1Q I I I I + 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name Signature Month Day Year a I 1-,, COPY t t,,: A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number WASTE MANIFEST 1 800.881-1098 C 000 ^S 5.Generator's Name and Mailing Address Culp Ticking Generator's Site Address(if different than mailing address) 7209 US Highway 158 Stokesdale, NC 27357 643-7751 Generator's Phone: 6.Transporter 1 Company Name J U.S.EPA ID Number t ea, I') ' L,1t tt pf' t.S I N 7.Transporter 2 Company Name U.S.EPA ID Number 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1.4.4 '•., Facility's Phone: 10.Containers 11.Total 12.Unit Hu 9.Waste Shipping Name and Description No. Type Quantity Wt./Vol. Approval Codes c Non—Hazardous, NOp-Related Material 0 0 1 T T G �� " (w ewt ) �" - dye *' W _2. e,�_�,a �`-' Fria `- R4„ ,ct '+a� fir %* " , - z s WSIIR 3. ,r '� 9.__ € tee- 2 >F t 1 4. P° fr t 13. Special Handling Instructions and Additional Information Power Unit r Trailer# 02-1MNi3-10-0082 Job# ' 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generator's/Offeroes Printed/Typed Name Signature Cam_ Month Day Year 6 ♦1s i/a �G ! I 2� t'�.,i '1 \ .', )�ja ; I4 ( /c� 15.International thipments 1— ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Z Transporter Signature(for exports only): Date leaving U.S. cc 16.Transporter Acknowledgment of Receipt of Materials Tre spotter 1 Printed/Typed Name Signature r f Month Day Year Trensporterrinted/Typed N Sgnature / I Month Day Year I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue Manifest Reference Number ❑Partial Rejection on ❑Full Rejection ection r 17b.Alternate Facility(or Generator) U.S.EPA ID Number J_ u- Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) Month Day Year a z W ', - - .at ,x x, `'f L �`'„„:.r, ? s ' t r. _ .try �; .is �S 94 81 ' r r F s :figrz x,*" "`,,�g`ti,� 9 ,1€9" �` , f i ir 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name Signature Month Day Year I I 1 COPY „- . ,. A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number WASTE MANIFEST 1 800-881-1098 (r)(e)(70— 1 5.Generator's Name and Mailing Address Generator's Site Address(if different than mailing address) Culp Ticking 7209 US Highway 158 Stokesdale, NC 27357 Generator's Phone: 643-7751 6.Transporter 1 Company Name I U.S.EPA ID Number --SNAMBOMENViMeNlieNiMprAIRPORARON (...,.ezt b 1,,.. cy,4,,e.i p i : ..,c:-..; I X,,,G,J.„,9003elie.144,21,ti:l'.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1.4.4 Facility's Phone: 10.Containers 11.Total 12.Unit HM 9.Waste Shipping Name and Description Approval Codes No. Type Quantity WIND!. r 1. cc ' ..-.,4',..-.,-,-;,,-.., - •-•;45';„,-.-,---".„--1'. Non-Hazardous, Non‘RegUaated Material '4 (waste waterY'.? '.'.:;;, 0 0 1 T T '":::.) 95'. G :.200814#404--K;;.2;p":-;::: '--;,!-'-,4,. 2 • J,, ,,”: , 4.',..—'''',. .":'-'"4.:''f'.. .,'7,'-'1•Z''''''`,:,4-e,',:5,`",$;-; 7,7. --,41,4.;•,,;4:,,,,, ,.:Azrah-.)18-..41.4M, 7 .. ig,_,- t, ,'-', ii, -.,,.. i-•-•'-, ''-,': ;-e't. I:, 1-.'71 4.-1 ",..'.'.'.'...1",-:":'.:,..--'..';.,:-.44V,'Nli."..il',1:19. '.".' ;Y:.: 1,1,, ,,, .;,,, T.-,_ : ,,_., ;-,,„ -',..,.:,', i1-.:;:.,,-A.S'4' _ .... -".24'.,,:,.=:- .-., ::, ,,..4:-. '''i,zi•;,-:',..., .,:.,"--,.;',`'',;,'"1,:,:''''',,',4;-"'',') -4''•'•' 'S'k- •':, 5" :'''.''''''' ';,:';'':J.-;1-":',,"'" 'P, , •-,. , --.-, ,,--, - -- , , - .. , ,,,, - ,- , •.-- -',,, ,,,, ,,. , -•'-''' '1";"''':':-.J'--7,7i':' '!.§',::,;0:;;-,:'',7;;,.,,,' '''''';'''''';-''.'"''''''''..-.W.i-,':-.::i-;1,t,,'-4 4. '',"!""1,:,-,'"i .? :f'',,;":". '"''',',:t"';• - ,. ,, 13. Special Handling Instructions and Additional Information Power Unit r-r— ‘-- , Trailer if . . ,.,02-111N6-10-0082 k _ Job It , .. . . 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. aenerator's/Offeror's Printed/Typed Name 1 '. Signature y C.. ''''i Month Day Yeas W '1/ k t'A /:.`0,, Oil , . "77--- I -/ 15.International 5hipments El 41 L_I Import to U.S. 1=I Export from U.S. Port of entry/exit — Transporter Signature(for exports only): Date leaving U.S.: cc 16.Transporter Acknowledgment of Receipt of Materials 1 Traeorter 1 Printed/Typed Name , Signature ..""ter,...7"-:79' Month Day Year irli "rr e c-i -PAki 1 e)( [ ie:.;:, -17',c. g01::*- 5'1',._ 1 z Transporter 2 Pp:pted/Typed Nag% Month Day Year 4 cc 17.Discrepancy 17a.Discrepancy Indication Space El Quantity D Type El Residue 0 Partial Rejection Full Rejection Manifest Reference Number 17b.Alternate Facility(or Generator) ' U.S.EPA ID Number 15 .* u. Facility's Phone: I ei 17c.Signature of Alternate Facility(or Generator) Month Day Year z I I I I .1 .- -1,—.., ,,.;,-,".., '-"i-,.-4,Wii-,,,q4,--1.7','",;':&'-'3-'-',...,",-''`at'',.fc,.'''&`-,..34e,„:::7:04'.4-,. -f:r.!-Iy ,,-,;-,:,,,,,;--4,',,,,-:.,,,,::,,,,,c,, g*,;zioz,3a4v-,ivr,',.a -,K,..,,,.:,i.,.,i,,„.,,,,s,,:::;:w:_T,-,,,,-.*Alt-,,f,Kitiwvv,,tp,,,:,,,,,,:,,,,.,-,,„„„,,,„,,:,„., , 0 9.1 )'-r* -:'- - ',:' : -..,.' -'02ftr;;Tf',:" ...',:'.."1 "'. ;`t :;;T:f.';--;`t i Month Day Year p187.DedIyi)eatedd, NFamaliceility,Owner or Operator:)tr ciCertificationsof receipt)y of materials covered by the manifest excepsigtr7auctturvell, in Item/..17a i4..lif ji / -1- ?tit / - 1,21Adk- I v,11, ,,_. . ,..... .j 1 l IA a j\ . + \ A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 33..EEm_rgenyy Re goDse Phone \. 4.Manifest Document Number tdttf77•11 to t WASTE MANIFEST N f 5.Generator's Name and Mailing Address Cul p 11 oiti ng Generator's Site Address(if different than riling address) 7209 US lii ghwa 158 Stokesdale, NC 27357 643-7751 Generator's Phone: 6.Transporter 1 Company Name U.S.EPA ID Number , SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1 .4.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number --SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-37ne: "9 I N.C.0.0.0.0.9.4.2.1.4.4 Facility's Phone: 10.Containers 11.Total 12.Unit ig 9.Waste Shipping Name and Description Approval Codes -", No. Type Quantity WtNol. 1•'. Non-_Hazardous, N+n-Regulated Material o (eater) 00 1 TT G 2t1Q15-C - w 2f 0 s. 3. ' i • a %. 4. a 13. Special Handling Instructions and Additional Information Power Unit / ! Trailer# • 02-WN6-10-0082 i `•Job# I 14.GENERATOR'S CERTIFICATION:I certify the materials described abpve on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generator's/Offeror's Printed/Typed Name - ) i Signature tr Month Day Year r Y ii{A if! :R, f tr' if-- ! I ' �s ;t d' ./ R fya,, .P;1; , I , I ,p:r, I ,'r`` 15.International Shipments L z,, F.. ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Transporter Signature(for exports only): ; Date leaving U.S.: cc 16.Transporter Acknowledgment of Receipt of Materials W ¢ Tram o(ter 1 P1inted/Typed Name, Signature Month Day Year p Transporter 2 Printed/Typed Name ' .- 'Signatute Month 'Day 'Year F I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial Rejection ❑Full Rejection Manifest Reference Number. 17b.Alternate Facility(or Generator) U.S.EPA ID Number v rai Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) Month Day Year (z7 91 9.2 9 3 9.4 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name I Signature Month Day Year I I I 'GENERATOR'S/SHIPPER'S INITIAL COPY (*(7* ENVIRONMENTAL CORPORATION Client: Job#: Job Location: P.O.#: Date: Prepared By: Billing Address: Contact: Phone: Time&Material Contact CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name z z CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit V a z CODE Hours Equipment Units CODE Hours Equipment Units E- a. CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies z ram: CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions b Description of services • • Employee Signature: �? Client Signature: ; {�i:' !,./144 '' 7-- Copy 1•Job File Copy 2•Equipment File Copy 3•Customer NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone • A 4.Manifest Document Number WASTE MANIFEST 1 5.Generator's Name and Mailing Address Generator's Site Address(if different than mailing address) Culp Ticking 7209 US Hwy 158 Stokesdale, NC 27357 I Generator's Phone: 336-643—7751 6.Transporter 1 Company Name / U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION_.,. C�4,1 fl t. f is -�' , 11 , ,E c I N.C.0.0.0.0.9.4.2.1 .4.4 7.Transporter 2 Company Name U.S.EPA ID Number 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1.4.4 Facility's Phone: HM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type, Quantity Wt.Nol. 1' Non-hazardous, non-regulated material 1- (waste water) 0 0 i TT J G n -,,$ 3. -...�. . �fk i1 §"``' �, c>� .��°re�' ,�'�a*�"zw �,. i,'! 13. Special Handling Instructions and Additional Information Power Unit Trailer# Job#02-WNB-10-0082 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generator s/Offeror s Printed/Typed Name Signature Month Day Year 1` ti, i 1 -._. rJ 15.International Shipments / ! ❑Import to U.S. ❑Export from U.S. Port of entry/exit: — Transporter Signature(for exports only): Date leaving U.S.: cc 16.Transporter Acknowledgment of Receipt of Materials 0,7 1 Transporter 1 Printed/Typed Na Signature,' ,, ,/ / Month Day Year ef tr. co Transporterrinted/Typed Neme natuie �-� Month Day Year I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type [:1 Residue El Partial Rejection El Full Rejection Manifest Reference Number. 17b.Alternate Facility(or Generator) U.S.EPA ID Number J Icf. Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) Month Day Year I I I I 7 ' x.4 s 4 a f't 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name Signature Month Day Year I I I I COPY • M1 \ A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number WASTE MANIFEST 1 8CO 881-i O98 (.:. 1 „ ;i 5.Generator's Name and Mailing Address Cul p Ticking Generators Site Address(if different than mailing address) 7209 US Highway 158 Stokesdalw, NC 27357 643-7751 Generators Phone: 6.Transporter 1 Company Name U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1 .4.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.O.0.0.0.9.4.2.1.4.4 Facilitys.Phone: HM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type Quantity WtNol. t. Non-Hazardous, NOn—Regulated Material 001 TT a GEr )r Z ,- 2 W x i gig a j ' ,. 4. T� € z'+: e n ; rw.j. slags d as.� 13. Special Handling Instructions and Additional Information Power Unit I Trailer# • " 02-WNB-10-0082 Job# 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Gerterators/Offerors Printed/Typed Name r Signatures , . l Month Day Year v P., C., - 1 c-1 I ( Li i. ;i' v 1 :' I ' . ,' ;,� ''/t (,, f f✓i; A 4 ,�(i.vl' I ._,i •.I .. '15.International Shipments r ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Transporter Signature(for exports only): Date leaving U.S.: g16.Transporter Acknowledgment of Receipt of Materials Transporter 1 Printed/Typed Name Signature Month Day Year 8 1 {: t r := I r. I` I I P Transporter 2 Printed/Typed Name Signature Month Day Year I 17.Discrepancy 17e.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial Rejection 0 Full Rejection Manifest Reference Number. 17b.Aftemate Facility(or Generator) , U.S.EPA ID Number if. Facility's Phone: PMonth Day Year 17c Signature of Aftemate Facility(or Generator) . 2_ 93 ^ . : I � - 1z sa , .. 4a - ' 4.4 '';'"I''''''''' ' F r - 3N ,`� fig ' `Y v `a ; . r. . ` .G9.1 9. 94 18.Designated Facility Owner or Operator:Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name Signature Month Day Year I I GENERATOR'S/SHIPPER'S INITIAL COPY T ' )hlk RIAMROCK ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: 2-uNB-10-0O82 Job Location'tokesdate, NC P.O.#: Date: ' Prepared By: v.-, Billing Address: _ Contact: :ark or Coed Phone: 543-7751 Time&Material Contact j CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name z I ...'!j a. d z CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit O F CODE Hours Equipment Units CODE Hours Equipment Units L :z7 CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies I. CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions Description of services: , ri , y S15- . I Employee Signature: Client Signature:, 117.4 Copy 1•Job File Copy 2•Equipment File Copy 3•Customer - . , A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest DQay 1t umber WASTE MANIFEST 1 C/.J/ f 5.Generator's Name and Mailing Address Generator's Site Address(if different than mailing address) Culp Ticking 7209 US Hwy 158 Stokesdale, NC 27357 Generator's Phone: 336-643-7 751 6.Transporter 1 Company Name U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1 .4.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 N.C.0.0.0.0.9.4.2.1 .4.4 Facility's Phone: HM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type Quantity WtNol. ce 1. Non-hazardous, non-regulated material '�� (waste water) 0 0 1 TT .i1d tt' C -0T4 ` w W 2. 3. yr 4. 13. Special Handling Instructions and Additional Information Power Unit °' \i ",� ((f��.. Trailer# 7::y Job#02-WNB-10-0082 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generator's/Offeror's Printed/Typed Name Signature ...-._.....- Month Day Year r , -A I , . , '') I I I ;i FP- 15.International Shipments ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Transporter Signature(for exports only): Date leaving U.S.: w 16.Transporter Acknowledgment of Receipt of Materials , f 2 Transportejrl Printed/ am�` / Signature / �/ ' Month Day Year 2. / 7-r , e / ..ter f�- I //' ,. . (` I ' 114 I/0 z▪ Transporter 2 Printed/Typed Name Signature Month Day Year iE I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial Rejection ❑Full Rejection Manifest Reference Number. • 17b.Alternate Facility(or Generator) U.S.EPA ID Number J_ V rai Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) Month Day Year I I I I 3 W a 9.192 ' 9.3 9,4 18.Designated Facility Owner or Operator:Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name Signature Month Day Year I I I I • GENERATOR'S/SHIPPER'S INITIAL COPY riCitHANIROCK ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: 02-ktd0-10-0082 Job Locations.tokesdale, .IC P.O.#: Date: lL " Lf / // ,� Prepared By: /j-- (� f '-4)//f Billing Address: Contact: ,Sark or Chad Phone: Sa3-'l751 Time&Material Contact CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit lip k'7 /C, . i- 3 • z z CODE Hours Equipment Units CODE Hours Equipment Units E- z a. o. CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies •r. CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions x Description of services: "1 Cn 3G C 7/f � r` " S Z' _ 7C ' Employee Signature: ///�J/ Client Signature: Copy 1•Job File Copy 2•Equipment File Copy 3•Customer • • 2.Page 1.of 3.Emergency Response Phone 4.Manifest Document Number A NON-HAZARDOUS 1.Generator ID Number WASTE MANIFEST 1 6 /7/ 5.Generators Name and Mailing Address Generator's Site Address(ifdifferent than mailing address) Culp Ticking 7209 US Hwy 158 StokesdaIe„ NC 27357 Generator's Phone: 336-643-7751 6.Transporter 1 Company Name U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1.4.4 7.Transporter 2 Company Name U.S.EPA ID Number 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1.4.4 Facility's Phone: HM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type Quantity WtNol. ` Non-hazardous, not .reulated material! �` (waste water) - 0 Q 1 TT /�, G �"` a 3' ti •Y,..r vd 'cj'ux ,Kb. 4. 13. Special Handling Instructions and Additional Information Power Unit % / —/r Trailer# 7- {, Job# 02-w —10-0082 14.GENERATOR'S CERTIFICAT1ON:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generators/Offerors Printed/Typed Name Signature Month Day Year 15.International Shipments t j 1— ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Z Transporter Signature(for exports only): Date leaving U.S.: w 16.Transporter Acknowledgment of Receipt of Materials ;-'`Y-1 / / / Tra�r cpoR�1 Printed/Typed / I Signature/ r f f Month Day Year J m /e. t �7 -_ ,,� .�r ram-: I r; 117 I '/) Z Transporter 2 Printed/Typed Name Signature Month Day Year I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity El Type El Residue El Partial Rejection El Full Rejection Manifest Reference Number. r 17b.Aftemate Facility(or Generator) r U.S.EPA ID Number J_ I Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) I Month I Day Year ili p - tee �, 9 6 7 . 4 ' 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name I Signature Month Day Year I I I GENERATOR'S/SHIPPER'S INITIAL COPY ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: ea-i:l--10-oo82 Job Locatiorito4; adale, ''C P.O.#: Date: Prepared By: Billing Address: Contact: ierk or Chad Phone: 543-7751 Time&Material Contact CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name 7.3 z , z CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit C Q F• • CODE Hours Equipment Units CODE Hours Equipment Units E— z CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions x Description of services: f- Employee Signature: w Client Signature: Copy 1•Job File Copy 2•Equipment File Copy 3•Customer _ A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number WASTE MANIFEST I 5.Generator's Name and Mailing Address Generator's Site Address(if different than mailing address) Culp Ticking 7209 US Hwy 158 Stokesdale, NC 27357 Generator's Phone: 336-643-7751 6.Transporter 1 Company Name U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1.4.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number ' SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1 .4.4 Facility's Phone: HM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type Quantity WWoI. cc 1' Non-hazardous, non-regulated materials -� oo (waste water) , ,,,'--- 0 0 1 T T G ,R 4$c W i J r-+ 13. Special Handling Instructions and Additional Information /^ Power Unit KT' / ( Trailer# Job 402-WM-1 0-0082 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generators/Offerors Printed/Typed Name Signature r Month Day Year 15.International Shipments H ❑Import to U.S. ❑Export from U.S. Port of entry/exit: Transporter Signature(for exports only): Date leaving U.S.: ¢ 16.Transporter Acknowledgment of Receipt of Materials r ut O Trans er Print ar4e, , / - I Signature i ` , zi.„..,x6r, J M�th Day Year VJ 1'�"/% l ,crI tiJ I /d QTransporter 2 Printed/Typed Name Signature Month Day Year cc I— I I i 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial Rejection El Full Rejection Manifest Reference Number: 17b.Alternate Facility(or Generator) U.S.EPA ID Number J_ C1 rai Facility's Phone: w 17c.Signature of Aftemate Facility(or Generator) Month Day Year I I I 9.1Ci 9.2- 18.Designated Facility Owner or Operator:Certification of receipt of materials covered by the manifest excet'as noted in Item 17a Printed/Typed Name I Signature-'7 Month Day I Year GENERATOR'S/SHIPPER'S INITIAL COPY T ' )111k SHAMEOCK ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: 02-w:tC-1,-0082 Job Locationtokesdale, NC Date: Prepared By: Billing Address: Contact: Dark or Chad Phone: 543-7751 Time&Material Contact CODE Reg-Hrs OT-Hrs {{ Name CODE Reg-Hrs OT-Hrs Name `r CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit F � • CODE Hours Equipment Units CODE Hours Equipment Units c• Lip CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies r CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions Description of services: A�- J IJU L •-\ � ) 'kt ,t (+, 61',(,.1) ,; 4 LA,,A-k- ),) a (c f) -1 0-41 c,-\ Employee Signature: �� t' ULM Client Signature: Copy 1•Job File Copy 2•Equipment File Copy 3•Customer \ • \ A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifes um t Document Number WASTE MANIFEST 1 300-861-1098 �' ', A , 5.Generator's Name and Mailing Address t.u1 p I i ckl ng Generators Site Address(if different than mailing address) 7209 US Highway 158 Stokeadale, NC 27357 6i3-7751 Generators Phone: 6.Transporter 1 Company Name U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2.1.4.4 7.Transporter 2 Company Name U.S.EPA ID Number I 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)-375-1989 I N.C.0.0.0.0.9.4.2.1.4.4 Facility's Phone: NM 9.Waste Shipping Name and Description 10.Containers 11.Total 12.Unit Approval Codes No. Type Quantity WINoI. 1. Non-Hazardous, NOn-Regulated Material a (w t later) 0 0 1 TT G . , ' } ._ t,1:y,ram' la2. :•, a 3 -)^4. kl gad 13. Special Handling Instructions and Additional Information Power Unit i' Trailer# f 02"WN8-10-0082 Job# 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste. Generators/Offerors Printed/Typed Name Signature Month Day Year .`-.k I . I ( I 1 , —1 15.International Shipments ` ' 1— ❑Import to U.S. ❑Export from U.S. Port of entry/exit: 2 Transporter Signature(for exports only): Date leaving U.S.: ¢ 16.Transporter Acknowledgment of Receipt of Materials H tL Transporter 1 Printed/Typed Name Signature Month Day Year a a .'' I ; I ' I • I {� aTransporter 2 Printed/Typed Name Signature Month Day Year cc I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial RejectionFull Rejection Manifest Reference Number. r 17b.Alternate Facility(or Generator) U.S.EPA ID Number J_ if. Facility's Phone: el 17c.Signature of Alternate Facility(or Generator) Month Day Year z C7 ' f' "''` .. #-a `k�4' t z f Wry �' z'i> ^� �'; Z's s ,tall �e,. `'i1 "i �.yt '� .'4%; + r T 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name 1 Signature Month Day Year I I I GENERATOR'S/SHIPPER'S INITIAL COPY (. 6;4inmitocii. ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: 02-Wr13-10-0082 Job Location tokesda',e, 'iiC P.O.#: Date: , Prepared By: f 1`! (014,:er- Billing Address: Contact: "ark or Chad Phone: 543-7751 Time&Material Contact CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name z 1 0 a z CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit • CODE Hours Equipment Units CODE Hours Equipment Units z CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies •r, CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions F O 3 - Description of services: 1 Employee Signature: Client Signature: Copy 1•Job File Copy 2•Equipment File Copy 3•Customer a A NON-HAZARDOUS 1.Generator ID Number 2.Page 1 of 3.Emergency Response Phone 4.Manifest Document Number WASTE MANIFEST 1 800-881-1098 5.Generator's Name and Mailing Address Cu. 14 T i ck i rig Generator's Site Address(if different than mailing address) 7209 r 5 Highway 158 Stokesdale, NC 27357 543-7751 Generator's Phone: 6.Transporter 1 Company Name , U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION I N.C.0.0.0.0.9.4.2•.1.4.4 ,r 7.Transporter 2 Company Name U.S.EPA ID Number • Z. 8.Designated Facility Name and Site Address U.S.EPA ID Number SHAMROCK ENVIRONMENTAL CORPORATION 6106 CORPORATE PARK DR.,BROWNS SUMMIT,NC 27214 (336)375-1989 I N.C.0.0.0.0.9.4.2.1,.4.4 Facility's-Phone: i HM 9.Waste Sh 10.Containers 11.Total 12.Unit Aping Name and Description Approval Codes No. Type Quantity Wt.NoI. 0 1' fon-Hazardous, "r'f0A Regulates Haterial 1- -(vrasteMater) 0 0 1 T T G Zip-4148 w 2• - y s s 3. 4. " 13. Special Handling Instructions and Additional Information ) ,` -•Y--' '__/ 19:i. Power Unit r 1 i t-' Trailer# a / a 02-i 1113-10-00082 Job# 14.GENERATOR'S CERTIFICATION:I certify the materials described above on this manifest are not subject to federal regulations for reporting proper disposal of Hazardous Waste., Generator's/Offeror's Printed/Typed Name Signature ,`_ , Month Day Year . I I ,. I ;, 15.International Shipments i r 1- ❑Import to U.S. ❑Export from U.S. Port of entry/exit: , Z Transporter Signature(for exports only): Date leaving U.S.: cc 16.Transporter Acknowledgment of Receipt of Materials la Transporter 1 Printed/Typed Name Signature / �, Month Day Year cc ///���(((/// / .�/may' .. o. Trinsporter 2 Printed/Typed Name Signature - Month Day Year cc I I I I 17.Discrepancy 17a.Discrepancy Indication Space ❑Quantity ❑Type ❑Residue ❑Partial Rejection El Full Rejection Manifest Reference Number. r 17b.Alternate Facility(or Generator) U.S.EPA ID Number J_ u_ Facility's Phone: w 17c.Signature of Alternate Facility(or Generator) Month Day Year I I I I z 7 • fia ° a 5 W v , 3 'g g. st n e ' ;A c "! 4t , C 91 (104'314;r-- "''''''"':14,,e-aus.„:4;z1.-„?ii-,4-1,, �,, � ,. � e 94a ' T ' . . i ^"F,..'•,. s ,: " 1;r7. t l: 't s : 4 S3 d S, . ,a, tcs - "., A; ^ 18.Designated Facility Owner or Operator.Certification of receipt of materials covered by the manifest except as noted in Item 17a Printed/Typed Name 1 Signature Month Day Year I I I GENERATOR'S/SHIPPER'S INITIAL COPY (7)SEIANIROCli ENVIRONMENTAL CORPORATION Client: Culp Ticking Job#: 72-ease-10-0082 • Job Location: stokesdale, 14C P.O.#: Date: Prepared By: Billing Address: Contact: dark or Chad Phone: 543-7751 Time&Material Contact CODE Reg-Hrs OT-Hrs Name CODE Reg-Hrs OT-Hrs Name z • z CODE Quantity Miles Trans-Unit CODE Quantity Miles Trans-Unit • iv - • i i F ' z F CODE Hours Equipment Units CODE Hours Equipment Units E- z 0 CODE Quantity Materials/Supplies CODE Quantity Materials/Supplies •r. F CODE Qty/Hrs Other Descriptions CODE Qty/Hrs Other Descriptions x _ x Description of services: W' • Employee Signature: Client Signature: . . Copy 1•Job File Copy 2•Equipment File Copy 3•Customer A •.A, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary August 17, 2010 Bill Callahan, Plant Manager Culp, Inc. P.O. Box 488 • Stokesdale,NC 27357 SUBJECT: June 30,2010 Compliance Evaluation Inspection & Additional information Request Culp,Inc. Culp Ticking Facility Permit No: WQ0000962 Guilford County Dear Mr. Callahan: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on June 30, 2010. The Compliance Evaluation Inspection was conducted by Derek Denard and Patrick Mitchell of the Winston- Salem Regional Office. Present of the inspection was Bill Callahan, plant manager, Stephen Lee Davis,operator,and Mike Miles. The facility was found to be in compliance with permit WQ0000962. The following was noted from the inspection: Treated wastewater is presently being pump and hauled by Shamrock Environmental Corporation. Hauling records were made available from June 16, 2010 to June 28, 2010 for eleven loads (approximately 5000 galloon tankers trucks). Around 10 loads a week are being hauled by Shamrock. Please note that a pump and haul operation is regulated by the North Carolina Administrative Code 15A NCAC 02T SECTION .0200 (see enclosed copy page 16). A pump and haul system for industrial wastewater may be permitted by regulation under 15A NCAC 02T .203 (2) provided the following criteria are met: (A)The facility notifies the appropriate Division regional office in writing advising of the type of operation,type and quantity of wastewater generated, location, and the receiving wastewater treatment facility. A letter from the facility accepting the wastewater(type and quantity) specifically agreeing to accept wastewater from the applicant shall be included. (B)The wastewater does not contain any human waste. (C)The waste is collected and discharged into a sewer or treatment system designed and permitted to accept the type of wastewater being pumped and hauled. (D)The pump and haul activity is not to alleviate a failing wastewater system. (E)The Division regional office concurs in writing that the activity meets the criteria in this Rule. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone 336-771-5000I FAX:336-771-46311 Customer Service:1-877-623.6748 NorthCarolina Internet:http:!!portetncdenr.org!web!wq ;Vat/Ira/1Y An Equal Oor ortunily'.Atrmatve Action Employer `i . .bust 19, 2010 Page 2 of 2 Please review the attracted copy of the regulations and respond in writing to this office within fifteen (15) working days of receipt of this letter. You should address all criteria listed above and any other items listed in the regulations that may be applicable. Also please provide information on the purposed duration of the pump and haul activities at this facility. In addition, please provide any information on permanent wastewater treatment alternatives for this facility other than the closed-loop recycle system Permit No. WQ0000962. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call Derek Denard at 336-771-5286. Sincerely, • .41EAILL---)1 ep-i4 Sherri V. Knight,P.E. Regional Aquifer Protection Supervisor cc: Guilford County Health Department APS Central Office-Permit File WQ0000962 1. Winston-Salem Regional Office 585 Waughtown Street,Winston-Salem,North Carolina 27107 One Phone:336-771-5000 FAX:336-771-46311 Customer Service:1-877-623-6748 NorthCarolina Internet:http:llportal.ncdenr.orglweblwq Naturally An Equal Opportunity t Affirmative Action Employer SECTION .0200—WASTEWATER PUMP AND HAUL SYSTEMS 15A NCAC 02T.0201 SCOPE This Section applies to all pump and haul activities of wastewater under the authority of the Division. This Section does not apply to the transport of animal waste from animal waste management systems permitted under Section.1300 of this Subchapter and Section.1400 of this Subchapter. In addition,this Section does not apply to the transport of wastewater residuals or biosolids permitted under Section .1100 of this Subchapter or Section.1200 of this Subchapter. History Note: Authority G.S. 143-215.1; 143-215.3(a); Eff. September 1, 2006. 15A NCAC 02T.0202 RESERVED FOR FUTURE CODIFICATION 15A NCAC 02T.0203 PERMITTING BY REGULATION (a) The following systems are deemed permitted pursuant to Rule.0113 of this Subchapter provided the system meets the criteria in Rule.0113 of this Subchapter and all criteria required for the specific system in this Rule: (1) Washwater from single-beverage kiosks and similar operations not regulated under the authority of the Division of Environmental Health if the following criteria are met: (A) The facility notifies the appropriate Division regional office in writing advising of the type of operation,type and quantity of wastewater generated,and the receiving wastewater treatment facility. A letter from the facility that is accepting the wastewater (type and quantity) specifically agreeing to accept wastewater from the applicant shall be included. (B) The wastewater does not contain any human waste. (C) The waste is collected and discharged into a sewer or treatment system designed and permitted to accept the type of wastewater being pumped and hauled. (2) Industrial wastewater if the following criteria are met: (A) The facility notifies the appropriate Division regional office in writing advising of the type of operation,type and quantity of wastewater generated,location,and the receiving wastewater treatment facility. A letter from the facility accepting the wastewater(type and quantity) specifically agreeing to accept wastewater from the applicant shall be included. (B) The wastewater does not contain any human waste. (C) The waste is collected and discharged into a sewer or treatment system designed and permitted to accept the type of wastewater being pumped and hauled. (D) The pump and haul activity is not to alleviate a failing wastewater system. (E) The Division regional office concurs in writing that the activity meets the criteria in this Rule. (3) Pump and hauling of waste from sewer cleaning activities. (b) The Director may determine that a system should not be deemed permitted in accordance with this Rule and Rule .0113 of this Subchapter. This determination shall be made in accordance with Rule.0113(e)of this Subchapter. History Note: Authority G.S. 143-215.1; 143-215.3(a), Eff. September 1, 2006. 15A NCAC 02T.0204 PERMITTING (a) Pump and haul permits are not acceptable long-term domestic wastewater treatment alternatives. Permits for domestic wastewater shall only be issued in cases of environmental emergencies, nuisance conditions (e.g. odors, vectors),health problems,or for unavoidable delays in construction of systems previously permitted under this Section. The permits shall be issued for a period of no more than six months unless the Director determines that conditions are such that the final waste management options cannot be implemented within six months. (b) Applications shall include a letter from the facility accepting the wastewater specifically agreeing to accept wastewater(type and quantity)from the applicant for the proposed activity. (c) Pump and haul facilities shall include at a minimum 24 hours storage with high-water alarms. (d) Permitted pump and haul facilities or activities under this rule shall be inspected at least daily by the permittee or its representative. History Note. Authority G.S. 143-215.1; 143-215.3(a.); Eff. September I, 2006. NORTH CAROLINA ADMINISTRATIVE CODE Eff. January 1, 2009 16 Compliance Inspection Report Permit: WQ0000962 Effective: 12/18/07 Expiration: 11/30/15 Owner: Culp Inc SOC: Effective: Expiration: Facility: Culp Ticking Facility County: Guilford PO Box 488 Region: Winston-Salem Stokesdale NC 27357 Contact Person: Mike Messer Title: Phone: 336-643-7751 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 06/30/2010 Entry Time: 02:00 PM Exit Time: 03:00 PM Primary Inspector: Derek Denard Phone:336-771-5000 Secondary Inspector(s): Patrick Mitchell Phone: Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Wastewater Recycling Facility Status: IN Compliant 0 Not Compliant Question Areas: ®Miscellaneous Questions II Treatment (See attachment summary) Page: 1 Permit:W00000962 Owner-Facility: Culp Inc Inspection Date: 06/30/2010 Inspection Type:Compliance Evaluation Reason for Visit:Routine Inspection Summary: The closed-loop recycle system was in operation as described in the following: Permit WQ0000962 is for the continued operation of a 130,000-GPD wastewater recycle system for the Culp, Inc. Culp Ticking Facility, consisting a bar screen, a 3,650-gallon pump tank with high water alarms and large solids removal(two Gorman-Rupp trash pumps with a float level switch), a 27,700-gallon equalization tank with a three-HP mixer,wastewater equalization and pH adjustment(a 100,000-gallon equalization tank, floating downdraft mixer, acid metering pump, pH analyzer/controller, pH recirculation pump, and appurtenances), dissolved injection, recirculation pump, stainless steel sparge tank and distribution manifold, stainless steel sludge scraper,transfer pump, automatic DAF blowdown valve, magnetic flow meter, and appurtenances), polymer containment mixing and metering (caustic pump, pH analyzer/controller, coagulant metering gear pump, flocculant mix tank, flocculant tank mixer, flocculant metering gear pump), a 200-GPM preassembled ClaRite Diatomaceous Earth Pressure Filter Unit with a 5,000-gallon filter feed pump station with 140-GPM duplex pumps and a 45-SCFM pneumatic system, a 8,000-gallon sludge storage tank, a 0.5-meter belt filter press, a 100,000-gallon finished water storage tank, an automatic control system, and all necessary pipes, valves, and appurtenances required for proper operation of the system. The following was also noted from the facility site inspection: Printing is no longer being done at the plant so treated wastewater no long has a reused in the printing process. However, so water is reused in the plant's air condition cooling unit. Treated wastewater is stored in a 50,000 gal fiberglass tank, which is not noted in the permit description above. This tank has been in place for two years. It was also noted that this storage tank has no secondary containment. Treated wastewater is presently being pump and hauled by Shamrock Environmental Corporation. Hauling records were made available from June 16, 2010 to June 28, 2010 for eleven loads (approximately 5000 galloon tankers trucks). Around 10 loads a week are being hauled by Shamrock. Shamrock also hauls solids from the treatment system. The old lagoon wastewater storage lagoon, which was associated with a groundwater remediation permit, had good cover vegetation and is no longer being used for storing water. Page 2 Permit:WQ0000962 Owner-Facility: Culp Inc Inspection Date: 06/30/2010 Inspection Type:Compliance Evaluation Reason for Visit:Routine Typ Yes No NA NE Infiltration System Lagoon Spray, LR � Reuse(Quality) fl Activated Sludge Spray, LR � Single Family Spray, LR 0 Activated Sludge Drip, LR 0 Activated Sludge Spray, HR 0 Single Family Drip 0 Recycle/Reuse • Treatment Yes No NA NE Are Treatment facilities consistent with those outlined in the current permit? • ❑ 0 Do all treatment units appear to be operational?(if no, note below.) • 0 0 Comment: See summary for details. Page: 3 ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H.Sullins Dee Freeman Governor Director - Secretary LC) N.C.Dept.of ENR _JUN 0 8 2010 June 4, 2010 Winston-Salem Regional Office CERTIFIED MAIL#7006 2150 0003 5467 2381 RETURN RECEIPT REOUESTED Mike Messer Culp Ticking Facility Post Office Box 488 Stokesdale,NC 27357 Subject: Notice of Violation NOV-2010-PC-0631 Culp Ticking Facility Permit Number WQ0000962 Guilford County Dear Mr.Messer, As of this date, our records indicate that the above-referenced permit, which was issued on December 18, 2007 and expires on November 30, 2015, has overdue fees. It is both a condition of your permit and required by Rule 15A NCAC 2T .0105(e)(2) to pay the annual administering and compliance fee within thirty(30) days of being billed by the Division. Failure to pay the fee accordingly may result in the Division initiating enforcement actions, to include the assessment of civil penalties. Failure to comply with conditions in a permit may result in a recommendation of enforcement action,to the Director of the Division of Water Quality who may issue a civil penalty assessment of not more that twenty-five thousand ($25,000) dollars against any "person" who violates or fails to act in accordance with the terms, conditions, or requirements of a permit under authority of G.S. 143-215.6A. Therefore, it is imperative that you submit the appropriate fee as requested within thirty(30)days of this Notice of Violation(NOV). The following invoices are outstanding: Invoice Number Invoice Date Due Date Outstanding Fee 2007PR004959 5/17/2007 6/16/2007 $300.00 Please remit payment, made payable to the North Carolina Department of Environment and Natural Resources(NCDENR) in the amount of$300.00.Please mail this payment to: Division of Water Quality—Budget Office Attn: Fran McPherson 1617 Mail Service Center Raleigh,NC 27699-1617 AQUIFER PROTECTION SECTION 1636 Mail Service Center,Raleigh,North Carolina 27699-1636 Location:2728 Capital Boulevard,Raleigh,North Carolina 27604 One Phone:919-733-3221 1 FAX 1:919-715-0588;FAX 2:919-715-60481 Customer Service:1-877-623-6748 North Car ohm Internet:www.ncwateroualitv.orq Naturally An Equal Opportunity t Affirmative Action Employer If you have any questions concerning this Notice,please contact Ed Hardee at(919) 715-6189 or at ed.hardee@ncdenr.gov. Sincerely, on ,aard Supervisor g P Land Application Unit cc.111.11111.00.111111.111111111101111111111111111.0 Permit File WQ0000962 2 CULP TICKING Fax:336-643-6750 Apr 29 2008 03:15pm P001/002 Culp Ticking PO BoxCULP TICKING Stokesdalesdale,NC 27357 Ph:(336)643-7751 Fax:(336)881-8606 Fax To: WPCSOCC From: Chris Miles Fax: 919-733-1338 Pages: 2 Ph: Date: 4/29/2008 • Re: Operator Designation Form CC: Sherri Knight-336-771 -4631 0 Urgent ® For Review 0 Please Comment 0 Please Reply 0 Please Recycle NOTES/COMMENTS: Correction to previous fax. Permit number WQ0000962 corrected. Please let me know if you need additional info. Thanks, 644-74.. Chris Miles Human Resources Manager CULP TICKING Fax:336-643-6750 Apr 29 2008 03:15pm P002/002 Water Pollution Control System Operator Designation Form, WPCSOCc NCAC 15A SG.0201 Permittee Owner/Officer Name: 2d TL 1 C C3 - O r\ stk. C•'31 e YlC Mailing Address: 7 aAq Q S Y `N-1 t5 8 - City, SIC-0 a. G,_State: M L Zip. �735•- Phone 0:33(o 1 6243_77 5 Signature: �-•c-- _ Date: Acs�,iZ5 a_pQs. Facility Name: C.� ` _. )Permit#: Q D� )0 �- !SUBMIT A SEPARATE FORM FOR EACH TYPE Of SYSTEM ! Facility Type&Grade: Grade Grade Biological WwTF Surface Irrigation N/A Physical/Chernical Land Application N/A Collection System Operator in Responsible Charge(ORC) Print Full Name:= L Certificate Type/Grade/Number: cjl e 82 t S Work Phone#: (3 C.)37;•-l�j k Signature: • / 7frrn -- Date: —...- 9 certify that 1 agree to my designation as the Operator it Responsible Charge for the facility anted.I emicntacd nod will abide by the rules and regulations pertaining to the responsibilities of the ORC ns set forth in I 5A NCAC(ISO.020L and faihnil to do so can result in Disciplinary,Actions by the Water Pollution Control System Operatore Certification Commission" Back-Up Operator in Responsible Charge(BU ORC) Print Full Name: ,s- c� l 4 o�vt1� o eye Certificate Type/Grade/Number: PiC. I Work Phone#: ('3i),L) • t"t 6t. Signature:�� SAs^ ��_ — _ Date: "•l certify Mal agree to my designation as a Back-up Operator in Responsi:•le Charge Coe time facility noted.1 understand and will ubtde by the rules and regulations pertaining to true responsibilities of the BU ORC as set forth in 15A NCAC 080.0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control Sy+tent Operators Certification Comtnicsiun" Mail,4r Fax to: WPCSOCC 1618 Mail Service Center Raleigh,NC 27699.1618 Fax:919/733-133S (See rest pails for Josignatiun o(adAtlicmal back^up operators.Designating,or more than one hack-up o-ea otsr is optional.) Revised 1.2008 Re: Gulp Ticking Subject: Re: Culp Ticking From: Kim Colson<kim.colson@ncmail.net> Date: Mon, 29 Nov 2004 13:54:55 -0500 To: Sherri Knight<Sherri.Knight@ncmail.net> CC: Duane Leith<Duane.Leith@ncmail.net>, TED BUSH<TED.BUSH@ncmail.net>, Derek Denard<Derek.Denard@ncmail.net> I actually think this is an issue that warrants further discussion particularly as we move forward with closure requirements. I'm not sure the best way to proceed - as an incident or permitted facility. Of course this one is a little unique in that not all facilities have been closed. KC Sherri Knight wrote: This permit renewal request is a hold-over from before the reorganization. I have talked with Tom Cadwallader, who was our central office reviewer previously and he indicated that it had been transferred to Duane. We have received a call from Derr Leonhardt, their consultant asking about the status. This prompted me to look at the file and refresh my memory about my conversations with Tom. There have been historic problems in the groundwater out there. This is at least partially what prompted the closure of the lagoons and implementation of the current recycle system. Since there is an issue with the groundwater, I do think that the monitoring should be continued as per Tom's August 23 MEMO, however I'm not sure that the compliance and review boundaries disappear. Since the system is still permitted, albeit a different system, it is in the same location as the former system. If we determine that the compliance and review boundaries do not apply, then I think the monitoring should not be required in the permit and the groundwater problem be handled as a separate incident. I'm not sure that this is the best way to address the site as this would be a low priority on our incident hierarchy and that may not be the best way to handle a(former)permit problem. If we need to discuss this in person or by conference call,just let me know. I do not know of other permitted site in this same situation. Kim H. Colson, P.E., Supervisor Land Application Unit Aquifer Protection Section Division of Water Quality (919) 715-6165 (919) 715-6048 (Fax) kim.colson@ncmail.net http://h2o.enr.state.nc.us/ndpu/ 1 of 1 12/13/04 3:44 PM Culp Ticking Subject: Culp Ticking From: Sherri Knight<Sherri.Knight@ncmail.net> Date: Mon, 29 Nov 2004 11:20:52 -0500 To: Kim Colson<Kim.Colson@ncmail.net>, Duane Leith<Duane.Leith@ncmail.net> CC: TED BUSH <TED.BUSH@ncmail.net>, Derek Denard<Derek.Denard@ncmail.net> This permit renewal request is a hold-over from before the reorganization. I have talked with Tom Cadwallader, who was our central office reviewer previously and he indicated that it had been transferred to Duane. We have received a call from Derr Leonhardt, their consultant asking about the status. This prompted me to look at the file and refresh my memory about my conversations with Tom. There have been historic problems in the groundwater out there. This is at least partially what prompted the closure of the lagoons and implementation of the current recycle system. Since there is an issue with the groundwater, I do think that the monitoring should be continued as per Tom's August 23 MEMO, however I'm not sure that the compliance and review boundaries disappear. Since the system is still permitted, albeit a different system, it is in the same location as the former system. If we determine that the compliance and review boundaries do not apply, then I think the monitoring should not be required in the permit and the groundwater problem be handled as a separate incident. I'm not sure that this is the best way to address the site as this would be a low priority on our incident hierarchy and that may not be the best way to handle a (former) permit problem. If we need to discuss this in person or by conference call, just let me know. I do not know of other permitted site in this same situation. Sherri V. Knight Aquifer Protection Section Supervisor NC Department of Environment and Natural Resources Winston-Salem Regional Office Voice: (336) 771-4608 ext. 339 Fax: (336) 771-4632 1 of 1 11/29/04 11:21 AM DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION August 23, 2004 MEMORANDUM To: Kim Colson cc: Sherri Knight Through: Debra Watts From: Thomas E. Cadwallader, P.E. Subject: Culp Ticking—A Division of Culp Inc. /Industrial Recycle Guilford County WQ0000962 /GW04046 This application is for the renewal of a recycling permit to treat 130,000 gallons per day of industrial wastewater using dissolved air floatation and diatomaceous earth filtration followed by storage and pumping. The current permit calls for the abandonment and closure of two lagoons,which were certified closed in October 2000. Six monitoring wells are located in the vicinity of the former lagoons as shown in the attached Layout of Monitoring Wells. A review of the data collected at these wells over the past twelve years indicates groundwater quality with chlorides, total dissolved solids, iron, and manganese more frequently than not with values above 2L classification standards. All six well locations contain low pH, which is characteristic of highly acidic soils. Because the up-gradient well (MW-3) contains low pH, but relatively low (at least within 2L groundwater standards) contamination, one could surmise that the contamination in the other down-gradient wells was the result of leakage from the former lagoons. Trends in declining contamination levels are discernable since the middle of 2000 when the lagoons were closed. Because the lagoons were closed and there is no `discharge' occurring on the property,there is no further need for a `compliance boundary' or `review boundary' at this site. Accordingly, these conditions are removed from the requirements noted below. Paradoxically, this change removes the protections afforded to a permit holder to `pollute' within the compliance boundary. Because this is a permitted contaminated site it is suggested that active remediation be employed to correct this problem. GW04046.doc Page 1 of 5 Rev. 06-04 The Aquifer Protection Section has reviewed the subject renewal permit application and recommends re-issuance of the permit with the following conditions: 1. Sampling Criteria: a. Monitor wells MW-1,MW-2,MW-3,MW-4,MW-5 and MW-6 shall be sampled every March, July and November for the parameters listed below. Prior to sampling the parameters, the measurement of water levels must be taken. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points (top of well casing) of all monitoring wells shall be surveyed relative to a common datum. Water Level pH Iron Total dissolved solids (TDS) Manganese Total organic carbon(TOC) Nitrate Chloride Volatile Organic Compounds (VOC)—In November only The effluent stream being recycled shall be sampled every November for the parameters listed below. Volatile Organic Compounds Total Organic Carbon(TOC) Dissolved Organic Carbon(0.45 urn filter followed by TOC analysis) Residual Chlorine b. For Total Organic Carbon (TOC), if concentrations greater than 10 mg/1 are detected in any down-gradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/1, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the down-gradient wells shall be subject to the additional sampling and analysis as described above. c. For Volatile Organic Compounds(VOCs) sampled in November,use only one of the following methods: 1) Standard Method 6230D, Practical Quantitation Limit (PQL) at 0.5 ug/L or less 2) Standard Method 6210, PQL at 0.5 ug/L or less 3) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less 4) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less 5) Another method with prior approval by the Groundwater Section Chief. Any of the referenced methods used for VOCs must at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. Any method used must provide a PQL of 0.5 ug/L or less,which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the Method Detection Limit GW04046.doc Page 2 of 5 Rev. 06-04 (MDL)but below the PQL of 0.5 ug/L must be qualified(estimated) and reported. d. Any laboratory selected to analyze parameters must be Division of Water Quality (DWQ) certified for those parameters required. 2. Reporting / Documentation: a. All reports and documentation (GW-1, GW-30, GW-59) shall be mailed to the following address: Aquifer Protection Section Permits and Compliance Unit 1636 Mail Service Center Raleigh,NC 27699-1636 Updated blank forms(GW-1, GW-30, GW-59)may be downloaded from the Aquifer Protection Section's website at http://gw.ehnr.state.nc.us/or requested from the address mentioned above. b. The results of the sampling and analysis must be received on Form GW-59(Groundwater Quality Monitoring: Compliance Report Form) by the Groundwater Section (address listed in the "Reporting/Documentation" section of the Groundwater Requirements), on or before the last working day of the month following the sampling month. The data of all groundwater sampling analyses required by the permit conditions must be reported using the most recent GW-59 form along with attached copies of the laboratory analyses. 3. Additional Requirements: Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. If there are any questions please call Tom Cadwallader at 715-6183. Attachment: Layout of Monitoring Wells GW04046.doc Page 3 of 5 Rev. 06-04 DIVISION OF WATER QUALITY GROUNDWATER SECTION ' May 6,2004 " 1 0 2004 MEMORANDUM ^ lv '9:sr°ter �`;jfice TI FROM: Tom Cadwallader SUBJECT:Application for ® Permit Renewal, ❑Permit Amendment ❑ New Permit COMMENTS: Facility Name: Culp Ticking. County:Guilford Type of Project:Recycle APPLICABLE PERMIT NOs: WQ0000962 GW04046 ANIMAL WASTE(DWQ) ❑ The Groundwater Section has received ONLY ONE(1)copy of the referenced permit application.A copy of the application should have been sent to your Regional Water Quality Supervisor,so please use that copy for your review-IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE,PLEASE LET ME KNOW. ® The Groundwater Section received two(2)copies of the referenced permit application. One copy of the application documents we received is attached. Please review the application materials for completeness.If you feel additional information is necessary,please let me know no later than 5/16/2004.A copy of any formal request for additional information will be forwarded to you. If you do not need any additional information to complete your review,please provide your fmal comments by 5/27/2004.If you request and/or receive additional information,your fmal comments are due no later than 14 days after you receive the additional information. (rev. 10/24/03) NON-DISCHARGE APPLICATION REVIEW REQUEST FORM Date: 4/29/2004 To: ❑ Forrest Westall,ARO-WQS tegiMitiAlts7COMWS1P ❑ Paul Rawls,FRO-WQS ❑ Rex Gleason, MRO-WQS Copies Sent to CO-GWS: 2 ❑ Ken Schuster,RRO-WQS ❑ Jim Mulligan,WaRO-WQS 4-- 0 Rick Shiver,WiRO-WQS Copies Sent to RO-WQS: 1 3 ❑ Steve Mauney,WSRO-WQS El Distribute 0 Copies to RO-G" Crn " 1 0� From: Duane Leith ,Non-Discharge Permitting Unit Telephone: (919)733-5083 ext. 370 Fax: (919)715-6048 v m E-Mail: duane.leith@ncmail.net A. Permit Number: WQ0000962 co o B. Owner: Culp Ticking C. Facility/Operation: Culp Ticking Wastewater Recycle System O Proposed ® Existing El Facility ® Operation D. Application: 1.Permit Type: El CS (O&M) ❑ Surface Irrigation El Reuse ❑ H-R Infiltration ® Recycle El IIE Lagoon ❑ GW Remediation (ND) For Residuals: ❑ Land App. El D&M ❑ Surface Disposal El 503 0 503 Exempt 0 Animal 2. Project Type: El New ❑ Major Mod. ❑ Minor Mod. ® Renewal El Renewal w/Mod. E. Comments/Other Information: ❑ I would like to accompany you on a site visit. Lagoons have been closed. An NDAAR Form was previously sent to the Regional Office and the Staff Report has been received. I didn't notice until I began reviewing that the facility had monitoring wells and lagoons, so a Memorandum with permit conditions is needed from GWS. Thanks. Attached, you will find all information submitted in support of the above-referenced application for your review, comment, and/or action. Within 30 calendar days,please take the following actions: For RO-WQS: El Return a Completed Form NDSRR. El Attach Attachment B for Certification by the NDPU. ❑ Issue an Attachment B Certification from the RO*. * Remember that you will be responsible for coordinating site visits,reviews,as well as additional information requests with other RO-WQS and RO-GWS representatives in order to prepare a complete Attachment B for certification. Refer to the RPP SOP for additional detail. For CO-GWS: ® Return a Memorandum with Permit Condition Recommendations. When you receive this request form, please write your name and dates in the spaces below,make a copy of this sheet, and return it to the appropriate Non-Discharge Permitting Unit contact person listed above. RO-WQS Reviewer: 4)- Co R e Y /3.4 5:.✓G FR_ Date: -2%2 S—o y D( CO-GWS Reviewer: C9-0 L)c)' Date: sl t4 2 .s cra„--1- 6,0 -A D 9-01 ( FORM: NDAAR 09/02 Page 1 of 1. OF WATER Michael F.Easley,Governor 0 William G.Ross Jr.,Secretary 7 North Carolina Department of Environment and Natural Resources • - 9 Alan W.Klimek,P.E.,Director p < Coleen H.Sullins,Deputy Director Division of Water Quality April 29, 2004 MR. TILL CALLAHAN, PLANT MANAGER CULP TICKING POST OFFICE BOX 488 STOKESDALE,NORTH CAROLINA 27357 Subject: Application No. WQ0000962 Additional Information Request Culp ticking Wastewater Recycle Facility Wastewater Recycle System Guilford County Dear Mr. Callahan: The Non-Discharge Permitting Unit has conducted a preliminary review of the subject permit application package. Additional information is required before we may continue our review. Please address the following item no later than May 31, 2004. The application must be signed by an appropriate person in accordance with 15A NCAC 2H .0206. This regulation states that,for a corporation, it must be signed by a principal executive officer of at least the level of vice-president, or his duly authorized representative. Please verify that the signer meets the regulatory requirement above or sign the application following the above requirement. Alternatively, you may provide documentation the signer,or any employee holding the position of the signer, is a duly authorized representative through a letter of delegation from someone meeting the above requirement. For convenience,letters of delegation are maintained in our files so such authorization would only need to be completed once as long as the authorized individual or person in an authorized position remains the signer. Please note that comments from the Groundwater Section are pending at this time, and additional requests may be necessary to address these comments. Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any oversights that occurred in the review of the subject application package are still the responsibility of the applicant. In addition, any omissions made in responding to the above items may result in future requests for additional information. Please reference the subject application number when providing the requested information. Two copies of all revised and/or additional documentation should be signed, sealed,dated, and submitted to my attention at the address below. Please note that failure to provide this additional information on or before the above requested date may result in your application being returned as incomplete. N Alit Non-Discharge Permitting Unit Internet http://h2o.enr.state.nc.us/ndpu 1617 Mail Service Center,Raleigh,NC 27699-1617 Telephone (919)733-5083 Fax (919)715-6048 DENR Customer Service Center Telephone 1800 623-7748 An Equal Opportunity Action Employer 50%recycled/10%post-consumer paper ply Mr.Bill Callahan Page 2 April 29, 2004 If you have any questions regarding this request,please do not hesitate to contact me at duane.leith@ncmail.net or(919)733-5083,extension 370. You may also check the future status of this project online at http://h2o.enr.state.nc.us/bims/Reports/reportsPermits.html. Thank you for your cooperation. Sincerely, Duane Leith Non-Discharge Permitting Unit Cc: W. Corey Basinger,Winston-Salem Regional Office,Water Quality Section Permit Application File WQ0000962 „___ 4 iiro... Non-Discharge Permitting Unit Internet http://h2o.enr.state.nc.us/ndpu 1617 Mail Service Center,Raleigh,NC 27699-1617 Telephone (919)733-5083 Fax (919)715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50%recycled/10%post-consumer paper ppPr. , • State of North Carolina elf/( Department of Environment and Natural Resources Division of Water Quality WASTEWATER RECYCLE SYSTEMS (THIS FORMMAYBE PHOTOCOPIED FOR USEASAN ORIGINAL) Application Number: 4)5p0O0 ‘1--) (to be completed by DWQ) L GENERAL INFORMATION: 1. Project Name: Culp Ticking,Stokesdale ,� C,c 2. Applicant's name (Name of the owner of the facility. If a company or corporation it must be4-f� with the Secretary of State): Culp,Inc. ✓ p • 3. Name and complete mailing address of applicant: Culp Ticking,P.O.Box 488 %. '<2, /` City: Stokesdale State: NC Zip: 2 7357 dttt' 4 °O 44f Telephone number: (336) 643-7751 Facsimile number: (336)643-7570 f. Dif, E-mail Address: , 4. Project name(name of the facility): Culp Ticking 5. Complete address of the physical location of the facility if different from mailing address of applicant: 7209 Highway 158,Stokesdale,NC 27357 6. County where project is located: Guilford 7. Name and complete address of engineering or consulting firm: Leonhardt Environmental,P.C.,8392 Six Forks Road,Suite 101 City: Raleigh State: NC Zip: 27615 Telephone number: (919)846-7492 Facsimile number: (919)847-8112 8. Name and affiliation of contact person who can answer questions about project: Bill Callahan Plant Manager,Culp Ticking H. PERMIT INFORMATION: 1. Project is: new; modification; XX renewal without modification Note: Renewals without modifications should just fill out sections I&II;sign the applicants signature on Page 5. 2. Fee submitted: $ (See Instruction C.) 3. If this application is being submitted as a result of a modification to an existing permit,provide: existing permit number L aC)(3f)O 9 6Z and the issuance date 4. Applicant is: public, XXX private 5. If project disturbs more than one acre,provide date when an erosion and sedimentation control plan was submitted to the Division of Land Resources,or local delegated program,for approval: N/A 6. If project includes any stream or wetland impacts,provide date when Nationwide 12 or 404 permit was submitted for approval: N/A 7. Provide buffers used to maintain compliance with any applicable river basin rules in 15A NCAC 2B .0200 (e.g.,Neuse River basin buffer rules,etc.): N/A FORM: RFA 01-02 Page 3 of 5 pipr Applicant's Certification: I, Bill Callahan,attest that this application for Culp Ticking(permit renewal)has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater to surface waters or the land will result in an immediate enforcement action which may include civil penalties,injunctive relief,and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B,any person who knowingly makes any false statement,representation,or certification in any application shall be guilty of a Class 2 misdemeanor which mayJ include a fine not to exceed$10,000 as well as civil penalties up to$25,000 per violation. Signature: /.C(/.l� Date: 4/O 9 43. 9 b. z 174 FORM:RFA 01-02 Page 5 of 5 LEONHARDT 320811,vin Leaf Drive Raleigh,North Carolina 27613 ENVIRONMENTAL (919)846 7492 FAX(919)847-8112 October 23, 2000 North Carolina Division of Water Quality 585 Waughtown Street Winston Salem,North Carolina 27107 Attention: Ms. Jenny Rankin Subject: Lagoon Closure Permit No. WQ0000962 Culp Ticking Stokesdale,North Carolina Guilford County Dear Ms.Rankin: The above referenced permit includes"approval for the abandonment and closure of an existing 0.271 million gallon lagoon and a 1.35 million gallon lagoon". Under the terms of Condition No. 22 (a) of the permit, "documentation in the form of a Certification, signed and sealed by a North Carolina-licensed professional engineer, shall be provided to the Division attesting to the proper and permanent closure of these lagoons within 60 days of closure completion. This letter is intended to serve as the appropriate Certification that the lagoons covered under the above referenced permit have been closed in full accordance with the permit. Note that final grading will continue at the site for several weeks, however,this grading is cosmetic and the lagoons themselves have been permanently and properly closed. Signed and Sealed by: tiTsyees:S:Dt tot, �c+' t ��TT '�� I jaeQk • F. SEAL !EAL 7�• A - • rg " • CD O Henry Derr Leonhardt II, PE Registration No. 17650 Consulting Services in Engineering and the • Environment LEONIIARDT 3208 Twin Leaf Drive elp Raleigh,North Carolina 27613 ENVIRONMENTAL, P.C. (919)846 7492 FAX(919)847-8112 S,,9%•c lx December 30, 2003 t 2,. `9e00 a4.A otii, Division of Water Quality ij 1617 Mail Service Center 9 Raleigh,NC 27699-1617 Attention: Shannon Thornburg Subject: Permit Renewal Permit No. WQ0000962 Culp Ticking, Inc. Stokesdale,North Carolina Dear Ms. Thornburg: Renewal of the above referenced permit is requested. There have been no modifications to the equipment covered in the permit. Please note, however, that the permit states that"Approval is also given for the proper abandonment and closure of an existing 0.271 million gallon lagoon and a 1.35 million gallon lagoon." Attached is an executed copy of the engineer's certification confirming that the lagoons were indeed closed according to the permit. Therefore, the revised permit should not include any further reference to the two lagoons. If additional information is needed, please advise. Sincerely, LEONHARDT ENVIRONMENTAL,P.C. H. Derr Leonhardt II, PE Environmental Engineering Consulting and Services `OOF IA7- 6) Michael F.Easley,Governor William G.Ross Jr.,Secretary y North Carolina Department of Environment and Natural Resources > r Alan W.Klimek,P.E.,Director Coleen H.Sullins,Deputy Director Division of Water Quality February 9, 2004 Bill Callahan Culp Ticking PO Box 488 Stokesdale, NC 27357 Subject: Acknowledgement of Application No. WQ0000962 Culp Ticking Wastewater Recycle System Guilford County Dear Mr.Callahan: The Non-Discharge Permitting Unit of the Division of Water Quality (Division) acknowledges receipt of your permit application and supporting materials on January 21, 2004.This application package has been assigned the number listed above and will be reviewed by Duane Leith. The reviewer will perform a detailed review and contact you with a request for additional information if necessary. To ensure the maximum efficiency in processing permit applications, the Division requests your assistance in providing a timely and complete response to any additional information requests. Please be aware that the Division's Regional Office, copied below, must provide recommendations prior to final action by the Division. Please also note at this time, processing permit applications can take as long as 60 - 90 days after receipt of a complete application. If you have any questions, please contact Duane Leith at 919-733-5083, extension 370, or via e-mail at duane.leith@ncmail.net. If the reviewer is unavailable, you may leave a message, and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRIES ON THIS PROJECT. Sincerely, �� Kim H.Colson,P.E. Supervisor cc: Winston-Salem Regional Office, Water Quality Section Permit Application File WQ0000962 Non-Discharge Permitting Unit Internet http://h2o.enr.state.nc.us/ndpu NCDENR 1617 Mail Service Center,Raleigh,NC 27699-1617 Telephone (919)733-5083 Fax (919)715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50%recycled/10%post-consumer paper ! CULP -®me Fashions ECETVl O y� p -*..1 r v ,. Y.,. APR 0 5 2602 April 1, 2002 Winston-Saien4 Fiegiot a{ Other North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, North Carolina 27107 Attention: T , • Subject : Permit No. WQ0000962 Culp, Inc . (Culp Ticking) Stokesdale, North Carolina Dear Mr. Geddes : The above referenced permit requires that groundwater samples be collected each November and analyzed for the presence of VOC' s using Method 6230D. The permit further requires that the Division of Water Quality be notified if any VOC' s are detected. Following our receipt of the results of the November, 2001, sampling event the Water Quality Division was notified by telephone that VOC' s had been detected in MW-1 . The concentrations were minimal and were found to be consistent with a varsol release which was previously remediated near the wastewater treatment system. We were advised to follow up our telephone report with this written confirmation. The results of the sampling event were submitted to your agency on Form GW-59 as required by the permit . A copy is attached for your information. No further action is proposed at this time . If further information is needed, please advise . Sincerely, CULP, INC. "V/2 ,/(7< rf:__ Robert G. Culp IV Executive Vice President Culp Home Fashions ■ P.O.Box 488 • 7209 Highway 158 • Stokesdale, NC 27357-0488 ■ 336-643-7751 ■ Fax:336-643-7570 a IVISION 0 WATER QUALITY OriginalMall o t0} YiROt1NOWATER SECTION PERMITS AND COMPLIANCE UNIT GROUNbWA TER.QU�►LITY MONITORING. .P.O:fox 29s�e k . ors `> LEIGH,.NC 27626-0578 Phone:(919)733.3221 COMPLIANCE REPORT�'FORM .Ht FACILITY INFORMATLQ 1 Please Print Clearly or Type PERMIT#: EXPIRATION DATE: 4-30-Q4__ Facility Name: Culp Ticking Non-Discharge WQ0000962 UIC - Permit Name (if different): NPDES P.O. Box 488 - 7209 Hwy 1SR Eagt Fa alit AAddr ss yGuilford TYPE OF PERMITTED OPERATION BEING MONITOREDt�kesc�a�e f�1eA1t NC 27357 County (CM ale alp) (3 3 6)64 3-7 7 51 Lagoon Remediation:Infiltration Gallery Contact Person: Robert M. Banker Telephone#: Spray Field Remediation: Well Location/Site Name: No.of Wells to be Sampled:14°3Permrti Rotary Distributor Land Application of Sludge Well Identification Number(from Permit): NW-1 For Groundwater Treatment Systems X other: Recycle Was t ewa t e r Tr e a r mPn t _ Well Depth: 2 3 ft. Well Diameter: 2 in. Check One: Screened Interval: 13 ' 6" ft.to 13 ' 9" ft. ❑ Influent (98) NOTE; Values should reflect dissolved and Depth to Water Level:17 ' 2" ft.below measuring point. ❑ Effluent (99) colloidal concentrations. Measuring Point is 1 ' 7 ft.above land surface. Date sample collected:11-12-01 Date sample analyzed:11-29-01 Gallons of water pumped/bailed before sampling: 2 Me r i t e ch, Inc. 4 . 71 Specific Conductance Field analysis: pH uMhos Laboratory Name:p Temp. 18 °C,Odor Appearance Certification No. 165 PARAMETERS(Samples for metals were collected unfiltered X YES NO and field acidif ed X YES NO) ___ mg/I COD mg/ Nitrite (NO2) as N mg/ Ni - Nickel Coliform: MF Fecal /100m Nitrate (NO3) as N 7 . 6 mg/mg/ PbP - Lead • mg/i Zn -Zinc mg/I Coliform: MF Total /100m Phosphorus: Total as P m / Ammonia Nitrogen mg/I (Note:Use MPN method for highly turbid samples) Orthophosphate mg/ Other (Specify Compounds and Concentration Units)g/I Dissolved Solids: Total 2190 mg/ Al - Aluminum mg/ pH (when analyzed) 4 . 71 units Ba- Barium TOC 24 . 6 mg/ Ca- Calcium B L mg/ Chloride 1300 mg/ Cd -Cadmium Q mg/ Arsenic mg/ Chromium:Total BQL mg/ PGrease henol and Oils mg/mg/ Fe- Iron Copper 0. 229 mg/ ORGANICS: (GC,GC/MS,HPLC) Sulfate mg/ Hg - Mercury _ mg/ (Specify test and method#. Attach lab report.) Specific Conductance uMhos K- Potassium mg/ Report Attached? Yes (1) No X (0) Total Ammonia mg/ Mg - Magnesium mg/ VOC : method #= TKN as N_ mg/ Mn - Manganese 8.43 mg/ : method#_ : method# = I certify that,to the best of my knowledge and belief,the Information submitted In this report is true,accurate,and complete, and that the laboratory analytical data was produced using approved methods of analysis by a North Carolina DWQ(formerly DEM)certified laboratory. I am aware that there are significant penalties for submitting false Information, Including the possibility of fines and Imprisonment for knowing violations. , 6442. , .-r,,tsn;,cd 74eNr Permit Authorized A Nam nd Title-Please print or type i GW-59 Rev. A/J© Signature of Permittee(or uthorized Agent) (Date) MERITECH, INC. ENVIRONMENTAL LABORATORIES A Division of Water Technology and Controls, Inc. Client: Culp Ticking Meritech ID: 12190120 Project: 6230D Analysis: 12/27/01 Client Sample ID: MW101 Analyst: CET Sample Collection: 12/19/01 6230D-VOLATILE ANALYSIS Parameter Result L Parameter Result '- Benzene 0.500 ug/L 1 1,2-Dichloropropane <0.500 ug/L Bromobenzene <0.500 ug/L 1,3 Dichloropropane <0.500 ug/L Bromochloromethane <0.500 ug/L 2,2-Dichloropropane <0.500 ug/L Bromodichloromethane <0.500 ug/L 1,1-Dichloropropene <0.500 ug/L Bromoform <0.500 ug/L cis-1,3-Dichloropropene <0.500 ug/L Bromomethane <1.00 ug/L trans-1,3-Dichloropropene <0.500 ug/L n-Butylbenzene 0.600 ug/L 10 Ethylbenzene <0.500 ug/L sec-Butylbenzene 2.10 ug/L -7o Hexachlorobutadiene <0.500 ug/L tert-Butylbenzene 0.600 ug/L 7 c Isopropylbenzene 0.500 ug/L 1 Carbon Tetrachloride <0.500 ug/L p-Isopropyltoluene <0.500 ug/L Chlorobenzene <0.500 ug/L Methylene chloride <1.00 ug/L Chloroethane <1.00 ug/L Naphthalene 1.20 ug/L . t 2-Chloroethylvinyl Ether <1.00 ug/L n-Propylbenzene <0.500 ug/L Chloroform <0.500 ug/L Styrene <0.500 ug/L Chloromethane <1.00 ug/L 1,1,1,2-Tetrachloroethane <0.500 ug/L 2-Chlorotoluene <0.500 ug/L 1,1,2,2-Tetrachloroethane <0.500 ug/L 4-Chlorotoluene <0.500 ug/L Tetrachloroethene <0.500 ug/L 1,2-Dibromo-3-chloropropane <0.500 ug/L Toluene <0.500 ug/L Dibromochloromethane <0.500 ug/L 1,2,3-Trichlorobenzene <0.500 ug/L 1,2-Dibromoethane <0.500 ug/L 1,2,4-Trichlorobenzene <0.500 ug/L Dibromomethane <0.500 ug/L 1,1,1-Trichloroethane <0.500 ug/L 1,2-Dichlorobenzene <0.500 ug/L 1,1,2-Trichloroethane <0.500 ug/L 1,3-Dichlorobenzene <0.500 ug/L Trichloroethene <0.500 ug/L 1,4-Dichlorobenzene <0.500 ug/L Trichlorofluoromethane <1.00 ug/L Dichlorodifluoromethane <1.00 ug/L 1,2,3-Trichloropropane <0.500 ug/L 1,1-Dichloroethane <0.500 ug/L 1,2,4-Trimethylbenzene 0.700 ug/L 3 S o 1,2-Dichloroethane <0.500 ug/L 1,3,5-Trimethylbenzene <0.500 ug/L 1,1-Dichloroethene <0.500 ug/L Vinyl Chloride <1.00 ug/L cis-1,2-Dichloroethene <0.500 ug/L m/p-Xylenes <1.00 ug/L trans-1,2-Dichloroethene <0.500 ug/L o-Xylene <0.500 ug/L Additonal Compounds MtBE <1.00 ug/L Isopropyl Ether <1.00 ug/L ç . .-\‘' : y 't V:( t x i I hereby certify that I have reviewed and approve these data. Laboratory Representative ,A;',,.:" 642 Tamco Road * Reidsville, NC 27320 • (336) 342-4748 Ph * (336) 342-1522 Fax �.• ,, ., - • NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WINSTON-SALEM REGIONAL OFFICE • A #SIR •54 �. • July 28, 1999 JAMES B.HUNTJR ' GOVERNOR �',c Mr. H. Derr Leonhardt II, PE r $ Leonhardt Environmental 3208 Twin Leaf Drive ° CDEV r Raleigh, North Carolina 27613 syr".!.,2 4 s: • Subject: Lagoon Closure Permit No. WQ0000962 Culp Ticking Guilford County Dear Mr. Leonhardt: 11? This is in response to your letter of July 12, 1999, which described your detailed plans • for closure of the lagoons and included chemical analyses of the lagoon sludge and 2. t liner material. The letter has been reviewed by both myself and Sherri Knight of our Groundwater Section, and we have no problem with your proceeding with lagoon closure as detailed in the letter. The methods and results you described are consistent with the requirements of the above referenced WQ permit as amended July 13, 1999. 4" Thank you for the opportunity to review these plans. Sincerely, ik^ wP Thomas W. Y6 m Environmental Technician �� cc: Ski" , g' Shannon Thornburg, Non-Discharge Compliance/Enforcement Unit WSRO Central Files 1 ar • 585 WAUGHTOWN STREET,WINSTON-SALEM,NORTH CAROLINA 27107 ""' '` -� PHONE 336-771-4600 FAX 336-771-4631 AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER-50%RECYCLED/1 O%POST-CONSUMER PAPER LEONIIARDT 3208'Min Leaf Drive Raleigh,North Carolina 27613 ENVIRONMENTAL FAX(919)847-8112 RECEIVED July 12, 1999 �d C D;;N iE� ,� JUL141999 North Carolina Department of Environment and Natural Resources �/I ti C i''�� e m Division of Water Quality Regional Office 585 Waughtown Street Winston Salem,North Carolina 27107 Attention: Tom Yocum Subject: Lagoon Closure Permit No. WQ0000962 Culp Ticking Dear Mr. Yocum: Condition No. 22 (a) of the above referenced permit requires that the existing unlined earthen lagoons previously used as a part of the recycle system be abandoned in accordance with methods and procedures as approved by the Winston Salem Regional Office. Per our discussion, this letter is intended to advise your agency of our closure plans and to obtain the appropriate approval as needed to complete those plans. Specifically,plans have been made to close those lagoons in the following manner: 1) Sampling of the lagoons and of their respective clay liners has been completed. A copy of the results of the chemical analyses is attached. The sludge and the liners have been found to be non-hazardous and the leachate did not exceed the applicable groundwater quality standards. Based on these facts, Condition No. 22 (v)would indicate that the sludge and the clay liners can be left in place. 2) Despite the fact that the sampling results indicate that the sludge can be left in place, plans have been made to excavate as much sludge as possible and to transport that sludge to a licensed landfill. Shamrock Environmental has been retained to transport the sludge to the Republic Landfill. In anticipation of transporting this sludge,permission was obtained from the Solid Waste Management Division in 1993 (Permit No . 34-06) to transport 3,000 tons of sludge. It is unknown at this time exactly how much sludge will be encountered. 3) At this point in time, most of the liquids in the lagoons have evaporated. As the sludge is excavated it will be dragged from the lagoons and allowed to dry prior to being transported. When as much sludge as possible has been removed, any remaining water will be transported to an off-site treatment system by a licensed waste disposal company. Consulting Services in Engineering and the Environment 4) Following excavation of the sludge and removal of the remaining liquids, the lagoons will be filled. The clay liners will not be excavated, except for that portion of the liners which might be inadvertently excavated as the sludge is removed,but the liners will be breached as required by Condition 22 (vii) (C). The lagoons will be filled by the placement of fill dirt collected from other portions of the site, as well as the placement of stone and/or gravel from off-site sources. At the point that fill is to be collected and placed, a grading permit will be obtained from Guilford County. 5) Documentation of the closure in accordance with the permit will be made by a North Carolina licensed professional engineer within 60 days of the completion of closure activities. We have been advised that our previously submitted schedule for accomplishing these tasks has been approved and that a modified permit containing that schedule has been issued. If additional information is needed,please advise. Sincerely, LEONHARDT ENVIRONMENTAL H. Derr Leonhardt II, PE LEONHARDT ENVIRONMENTAL ATEL Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS — Client#: S0054 Report Date: 18-Jun-99 Chemical & Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13918 Your Sample ID: 161082 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: •Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive,CN < 16 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 7.23 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S < 16 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By: , 1'�l/ / P PP ��J-� Deborah K. Johnsob/ This report shall not be reproduced.except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDW0263,NCDEH39700.AZ007 I,OIhl053.:VY1I07l,.42LA102325 Lab Number MAR99-13918:Page I 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL Fd r R tf:^ xa 4;det Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13921 Your Sample ID: 161085 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN < 13 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 6.70 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S < 13 MG/KG 6/15/99 SKS 15314 End of Report ( / Report Approved By: Deborah K. John This report shall not be reproduced,except in its entirety, without the written approval of-the laboratory. CERTIFICATIONS:NCDW0263,NCDEH39700,AZ007l,OHa053.NYI1071,A2LAI02325 Lab Number MAR99-13921:Page I 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION,OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATE , Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS — Client#: S0054 Report Date: /8-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13922 Your Sample ID: 161086 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN < 15 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 7.35 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S 24 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By: � Deborah K. Joh This report shall not be reproduced except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDWQ263,NCDEH39700,AZ0071,0H4053,NY11071,A2LA102325 Lab Number MAR99-I3922:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13923 Your Sample ID: 161087 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive,CN < 13 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 7.45 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S < 13 MG/KG 6/15/99 SKS 15314 /� End of Report Y Report Approved By: /� �� Deborah K. Joh n This report shall not be reproduced.except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDIVQ263,NCDEH39700,AZ007/,OH-1053,NY11071,A2LA102325 Lab Number MAR99-13923:Page l 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL ``2A f AA'V'F \ •t Vk'� ik T i.:l:.f • Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13924 Your Sample ID: 161088 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive,CN <9 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 3.86 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S 14 MG/KG 6/15/99 SKS 15314 End of Report Report Approved B �/ �Re P PP Y t� Deborah K. John‘( This report shall not be reproduced,except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:iVCDWV0263.NCDEH39700,AZ007/,OH4033,N}7107/,A2LA102325 Lab NumberiWAR99-13924:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL . . Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13925 Your Sample ID: 161089 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN <9 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 6.81 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S 15 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By: 1 // ic.l✓�� De orah K. Johnso „.) This report shall not be reproduced.except in its entirety. without the written approval of the laboratory. CERTIFICATIONS: VCD1V0263..VCDEH39700,AZ007/,OH4053,NYI107/,A2LA102325 Lab Number MAR99-13925:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION,OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13926 Your Sample ID: 161090 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive,CN <7 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 6.04 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S <7 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By: JLleu " t/I�.v✓ Deborah K. Johnso" This report shall not be reproduced.except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDW0263.NCD£H39700,AZ0071,01l1053,NY11071,A2LA102325 Lab Number MAR99-13926:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION,OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: I8-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13927 Your Sample ID: 161091 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN < 10 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 6.98 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S < 10 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By:c;),/,-zi--4 Deborah K. Jo This report shall not be reproduced,except in its entirety, without the written approval of the laboratory. CERTIFICATIONS.NCDW0263,.N'CDEH39700,AZ0071,01-14053.NYI1071,A2LA/02325 Lab Number MAR99-13927:Page l 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL .r Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13928 Your Sample ID: 161092 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Test Group EPA Method Test Result Units Analysis Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN < 11 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 8.02 S.U. 6/15/99 MDO 15306 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S 18 MG/KG 6/15/99 SKS 15314 End of Report Report Approved By:itiz4r4 Deborah K.Jo n This report shall not be reproduced,except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDWQ263.NCDE1139700,AZ007I,0HJ053,NY11071,A2LA102325 Lab Number MAR99-13928:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION,OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 ATEL :. Aqua Tech Environmental Laboratories,Inc. - CERTIFICATE OF ANALYSIS - Client#: S0054 Report Date: 18-Jun-99 Chemical& Environmental Technology 102-A Woodwinds Industrial Court Cary,NC 27511 Phone: (919)467-3090 Ext: Attn: Terri Litzenberger FAX: (919)467-3515 Our Lab#: MAR99-13929 Your Sample ID: 161093 Date Logged-In: 6/11/99 Sample Source: Other/Undefined Matrix: Soil/Sludge Client Project#: PO#: 10798 Project#: Date Submitted to Lab: 6/10/99 - COLLECTION INFORMATION - Date/Time/By: 6/4/99 9:00 AM LEONHARDT Analysis Test Group EPA Method Test Result Units Date Analyst WS# CN-R 7.3.3.2/9012 Cyanide, Reactive, CN < 11 MG/KG 6/17/99 KVS 15326 PH-LAB 150.1/9040 pH, Lab 6.76 S.U. 6/11/99 MDO 15248 H2S-R 7.3.4.2/9030B Sulfide, Reactive, H2S < I I MG/KG 6/15/99 SKS 15314 End of Report Report Approved By: DA--/C7-1-4 Deborah K. John n This report shall not be reproduced.except in its entirety, without the written approval of the laboratory. CERTIFICATIONS:NCDWO263.,VCDEH39700,AZOO7I,0H-1053,NY11071,A2LA102325 Lab Number MAR99-13919:Page 1 1776 MARION-WALDO RD. • P.O.BOX 436 • MARION, OH 43301-0436 PHONE 740-389-5991 • 1-800-873-2835 • FAX 740-389-1481 TChemical 1 Environmental Technology, Inc. CHAIN OF CUSTODY Pa 102-A Woodwinds Industrial Ct. Cary, NC 27511 9e—�of (919) 467-3090 FAX: (919) 467-3515 ANALYSES REQUIRED CLIENT / i BILL � NAME: C 4- I Turnaround Time: \\ TO: ADDRESS: Alormal (2 weeks) II Rush (1 week)* )( Oa ADDRESS: ❑Rush (48 hours)* �4, ❑Rush (24 hours)* go ATTENTION: I PHONE:3 j A.�✓e � e_e it c� L, �Zt r1 b e✓q«/ FAX: c PROJECT NO: PROJECT NAME: U /) / • PURCHASE �1 —1 Q Leon (�id- E,NV,✓on w-O ,(-�( ORDER NO: �v < PRESERVATIVES COLLECTED BY:(Signature) PRINTED NAME • ; PRESERVED IN FIELD ❑ V \ PRESERVED IN LAB Elv �QXr Lee" cI4' fJL.i \J glrK c, , RECEIVED ON ICE z O a =O O CET SAMPLE TYPE I I DATE TIME SAMPLE I.D. SAMPLE TMN REMARKS z Q Z Zt SAMPLE# COM GRAB MATRIX CONTMNERS (I'+l q o4Qo X I ( I 0%2 4,i9v I X I '' Qi I X - ' ' ' ' '' : ' ''' ' ' ' '' I' '...- 7- 1- 1,Ci 1.;","'":PO,',P7,,',:',` s''',." 4*:' ' ',:: ,:: F' ' ' ' - 1c4910 1/4-( - 1-3 Qo1 , -: ' ''',.1:,,...;!;;`,. e4t4„1,4.1',,,,,Ctr!1:'',1*" .`C:i -:.1t.'' I ,`' .', ILdO ' Cv j ,...2. Ct tag_ L ' o( , . .,„i';'.21,-,,,..,,gc.,.A ',4„,,,:, ,,-,:., -is, ',...r,.:::,;L. .:::;y:r ':,,r1-.6-1, 6-, s q'- -,% - ' , ',.. ,..:-ii7,41, ,telg,,,c11., ,,,,,:rif tfit41_,,,,,.,,ti,4,2 itt 0,, %.1i.:;-i ',-51i.-[., t / c7/ 40 7-k- --.' ' ':gi-,, ,,,,, ,, ' ,,,,,.:7 '3,-.,,,:, .:,.,,, -- v� z, ,-co 1, p ) "1 `� vl ,. '_ 4 ""1 `. ' P. . £.s' RELINQUISHED BY(Signature)' DATE TIME RECEIVED BY(Signature) RELINQUISHED BY (Signature) DATE TIME RECEIVED BY(Signature) giliskt,teltt.,1014)141 ( PM ELINQUISHED B (Sig re) DATE TIME V 'FOR _ B TORY BY: DATE TIME ADDITIONALI ST UCTON IS: \, g C ' C) (01(C) 1i-fCk_, Rush work requires laboratory approval prior to sample submission. Additional charees may aprtly. • Chemical 6 Environmental Technology, Inc. CHAIN OF CUSTODY Page c)- of L. rEN 102-A Woodwinds Industrial Ct. Cary, NC 27511 (919) 467-3090 FAX: (919) 467-3515 ANALYSES REQUIRED CLIENT C., _---' BILL NAME: . Turnaround Time: I TO: ADDRESS: El Normal (2 weeks) ADDRESS: ❑Rush (1 week)* ❑Rush (48 hours)* S. ❑Rush (24 hours)* ATTENTION_ 1 L I PHONE: \ I ('i✓ eT r(k- L. " <-r•bC.r3C S &r" FAX: . -^ [>d�6— ' :r PROJECT NO: PROJECT NAME: PURCHASE / f� Le— Lg r d �Lr•- I f o� '--St 1 ORDER NO: ` (J g COLLECTED BY: (Signature) PRINTED NAME PRESERVED IN FIELD El PRESERVATIVES �` '' II J PRESERVED IN LAB ❑ v �e ����`e } -�O 4`^ Nick" BOO lc ` RECEIVED ON ICE �'' z p r/j O O O CET SAMPLE TYPE SAMPLE r or I DATE TIME SAMPLE I.D. Z Z Z = _ SAMPLE# COM GRAB MATRIX CONTAINERS REMARKS ¢ ,igtgi o,aoISO° J io i o '' 2— 4 s? I (9 F )( ,. .. ,,, , ,,,, ,,, ,,-- ,' " �.. x x, , , , •, ,, , • , , - Nk ,-,I; ,, - j " . -" -' ,,,i-gc? fl,,,,,t.„;,..474:, tK ,,,,,, ,,,,,,, :44. , ,,, , 4,, - i�' yjy '` a `�" v „fir ' a 'x a r<i�. . .� -lax „. ._ ' ; "s � a,' ,a 44e` ,..�' �4-, RELINQUISHED BY(Signature) DATE TIME RECEIVED BY (Signature) RELINQUISHED BY (Signature) DATE TIME RECEIVED BY(Signature) 4Iq/cA 123oenM RE INQUISHED BY(Sign re) DATE TIME RECEIVED R LABO TORY BY: DATE TIME ADDITIONAL RUCTIONS:' 12_ \ C,(1 /'o iôôki " `��\�r1`Rush work requires laboratory approval prior to sample submission. Additional charges may apply. CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL _ 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161082 SAMPLE ID- SLUDGE-CLOSE SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/09/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL SL ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161082 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 ' < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0.005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR 46 .7 yLt49(94) • P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161083 SAMPLE ID- SLUDGE-FAR SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/09/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5 .0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161083 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 • < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM 0.005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR ,i&t/LCL, LA i(J P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-351 5 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL -. 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161084 SAMPLE ID- SLUDGE-MID SIDE SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/10/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161084 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0.0002 mg/L 0 .0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0.005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR cU , j1Ar._ iJAE3Li() • P.O. Box 12298 • Research Triangle Park,NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL 6z ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL _ 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161085 SAMPLE ID- SLUDGE-SMALL SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/14/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O. Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161085 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc. ) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR 66/1/tAti 14,1WAff.4....) P.O.Box 12298 • Research Triangle Park,NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL Sz ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161086 SAMPLE ID- SLUDGE-SMALL 2ND SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 25.3 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/14/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5 .0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5 .0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161086 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5 .0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5 .0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 • LABORATORY DIRECTOR aftlii, 4471)414.06A--) P.O.Box 12298 • Research Triangle Park,NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL Si. ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- . Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161087 SAMPLE ID- SLUDGE-SMALL 3RD SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/21/99 JBR 06/29/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/15/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL Sz. ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161087 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5 .0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0 .0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR i&%W., Alitir..) • P.O.Box 12298 • Research Triangle Park,NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161088 SAMPLE ID- SOIL-LARGE 1ST SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/15/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5 .0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary, NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & tNVIRONMENTAL 1 ECHNOLOGY, 1NC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161088 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM 0.1 mg/L 0.1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM 0.008 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0.0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100 . * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR ; • P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL I& ENVIRONMENTAL TECHNOLOGY, INC. • ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161089 SAMPLE ID- SOIL-LARGE 2ND SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/16/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5 .0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 ‘..,r1 1v11L;AL OZ DIN V IKON MENTAL 1 ECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161089 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5 .0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5 .0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM 1.2 mg/L 0.1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0 .005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100 . * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 • LABORATORY DIRECTOR /L(j, ge..46A__, P.O.Box 9 Research Triangle Park, NC 27709 Telephonea(919)467-3090 Shipping: 102-A Woodwinds Industrial Court • Cary, NC 27511 Fax(919)467-3515 • CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161090 SAMPLE ID- SOIL-LARGE 3RD SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/16/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O. Box 12298 • Research Triangle Park. NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL Sz ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161090 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM 0.2 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM 0 .007 mg/L 0 .005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0.0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 . LABORATORY DIRECTOR 4Z/frt(4, 44itety/CL P.O.Box 12298 • Research Triangle Park,NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL 6z ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161091 SAMPLE ID- SOIL-SMALL 1ST SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/17/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5 .0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL Sz ENVIRONMENTAL 1 ECHNOLOGY, 1NC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161091 . - SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 - < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM 0.3 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM 0.014 mg/L 0 .005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .1 mg/L 0.1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR iMiliietr) • P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary, NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL _ 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161092 SAMPLE ID- SOIL-SMALL 2ND SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg * HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg * TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/17/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5.0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5.0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 P.O.Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161092 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 l,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5 .0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM 0 .2 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0.005 mg/L 0 .005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM 0.005 mg/L 0.005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0 .0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100. * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR C% / 2r.„...) P.O. Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES FINAL REPORT OF ANALYSES LEONHARDT ENVIRONMENTAL _ 3208 TWIN LEAF DR. REPORT DATE: 07/01/99 RALEIGH, NC 27613- Attn: D. LEONHARDT CULP TICKING SAMPLE NUMBER- 161093 SAMPLE ID- SOIL-SMALL 3RD SAMPLE MATRIX- SO DATE SAMPLED- 06/04/99 TIME SAMPLED- 0900 DATE RECEIVED- 06/04/99 SAMPLER- D. LEONHARDT, J. VANHOOK RECEIVED BY- BWH TIME RECEIVED- 1400 DELIVERED BY- JOHN VANHOOK Page 1 of 2 PROJECT NAME : CULP TICKING SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL pH IN SOLID 9040 06/15/99 *** * units N/A FLASHPOINT 1020 06/14/99 HLH >75 degrees C N/A REACTIVITY 7.3 06/15/99 *** 06/15/99 *** HYDROGEN CYANIDE FROM WASTES 7.3 * mg/kg HYDROGEN SULFIDE FROM WASTES 7.3 * mg/kg TCLP-SEMI VOLATILES 1311/8270 8270 06/24/99 GMM 06/30/99 JBR o-CRESOL 8270 < 10 ug/L 10 m,p-CRESOL 8270 < 20 ug/L 20 2,4-DINITROTOLUENE 8270 < 10 ug/L 10 HEXACHLOROBENZENE 8270 < 10 ug/L 10 HEXACHLOROBUTADIENE 8270 < 10 ug/L 10 HEXACHLOROETHANE 8270 < 10 ug/L • 10 NITROBENZENE 8270 < 10 ug/L 10 PENTACHLOROPHENOL 8270 < 50 ug/L 50 PYRIDINE 8270 < 10 ug/L 10 2,4,5-TRICHLOROPHENOL 8270 < 10 ug/L 10 2,4,6-TRICHLOROPHENOL 8270 < 10 ug/L 10 TCLP VOLATILES EPA 1311 8015/8020 06/10/99 ALT 06/23/99 ALT BENZENE 8015/8020 < 5.0 ug/L 5 .0 CARBON TETRACHLORIDE 8015/8020 < 5.0 ug/L 5 .0 CHLOROBENZENE 8015/8020 < 5.0 ug/L 5 .0 P.O. Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 • CHEMICAL & ENVIRONMENTAL TECHNOLOGY, INC. ENVIRONMENTAL ANALYTICAL SERVICES Page 2 of 2 PROJECT NAME : CULP TICKING CONTINUATION OF DATA FOR SAMPLE NUMBER 161093 SAMPLE PREP ANALYSIS ANALYSIS METHOD DATE BY DATE BY RESULT UNITS PQL CHLOROFORM 8015/8020 < 5.0 ug/L 5.0 1,4-DICHLOROBENZENE 8015/8020 < 5.0 ug/L 5.0 1,2-DICHLOROETHANE 8015/8020 < 5.0 ug/L 5.0 1,1-DICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TETRACHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 TRICHLOROETHENE 8015/8020 < 5.0 ug/L 5.0 VINYL CHLORIDE 8015/8020 < 5.0 ug/L 5.0 METHYL ETHYL KETONE 8015/8020 < 50 ug/L 50 TCLP ARSENIC 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP BARIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP CADMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0.005 TCLP CHROMIUM 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 TCLP LEAD 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0 .1 TCLP MERCURY 7471 06/07/99 BWH 06/14/99 BWH <0 .0002 mg/L 0.0002 TCLP SELENIUM 6010 06/07/99 BWH 06/23/99 JMM <0.1 mg/L 0.1 TCLP SILVER 6010 06/07/99 BWH 06/23/99 JMM <0 .005 mg/L 0 .005 PQL = Practical Quantitation Limit Results followed by the letter J are estimated concentrations. All results for soil and sludge samples are reported on a dry weight basis as required by the NC DEM Laboratory Certification Section. Wet Weight Concentration = (dry weight conc.) (percent solids) /100 . * PLEASE REFER TO ENCLOSED REPORT FROM ATEL FOR CORROSIVITY AS PH/REACTIVITY. NC DENR CERTIFICATIONS: DWQ - 96; PUBLIC WATER SUPPLY - 37724 LABORATORY DIRECTOR P.O. Box 12298 • Research Triangle Park, NC 27709 Shipping: 102-A Woodwinds Industrial Court • Cary,NC 27511 Telephone(919)467-3090 Fax(919)467-3515 Chemical 6 Environmental Technology, Inc. CHAIN OF CUSTODY Page_Lof ►__ E 102-A Woodwinds industrial Ct. Cary, NC 27511 (919) 467-3090 FAX: (919) 467-3515 ANALYSES REQUIRED BILL CLIENT Turnaround Time: TO L.I_ e N NAME: ���C.t } Fn v sin Men F 4! — — — - -- f0atnal (2 weeks) TO: AWRE55: I](lush (1 week)' — 3 a0g � A �l'�f \ r — --- L_�Rush (4B hours)" . •_ -- Li Rush (24 hours)' r. 1. ---- - —.' PHONE: (.73o_ )_ EJ�3 U . t• l 1. A1TElJ noN: I 1 - _ weft' h�d,1\ Y\e "I FAX gill - ;3 1I 2 PURCHASE — PROJECT NO: PROJECT NAME: ' ` ORDER NO: C�,,,�LP l C k 1 N — —__- F'RESEfIVATIvt=S — _ < ' ` • > PRESERVED IN FIELD ❑ - - PRINiED NAME lJ s V r— COLLEC Y:{Signature) =(� c� PRESERVED IN LAB ❑ m OO "� �� �� ` RECEIVED ON ICE 2cc o = v Z p ui O O SAMPLE itN / / )V ' Z Cn Z Z = _ _ SPUPLE TYPE SAMPLE LD. REMARKS ,Q- PLE rY DATE TIME COM G-R/AB �C -__ r�xlalx carsatfns -- 1-1-' l��1�7 I I U SUN 9-w AlAV Slwte Scite IrNM �-Iose 3 -— / - 1 i. 1 V _ Swlc ot1 ) e ‘a 1- 11'2 _ s:dc � inc. lawn. .y� � 3 Slkye 5�. 1�\ rnid-s�de 3 ." I i ✓ ' 1LS 1 U V`I , lc�e �dq�,�_ + 1�• st„ � s��.plasl r v � I Is t()1' l ,, ..../ 1 slide screitt l 1' lL IL�'" ! 3 r z v S '.� Sl+all Ilan — - — — HP I CV" • .. — i Si I • ✓— s 1 1 n . ___1 ' ' 1 - - I. Tone. 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L e. p K �. ../.' \;$\ \ . -- ra i_r: n rr, @g^ +•Q • .. i 9 .x>rRR RED t;F ! $e : • U • • • t - FIGURE 2 CULP TICKING • WASTEWATER RECYCLE SYSTEM GUILFORD COUNTY WQ0000962/GW99017 SITE DETAIL MAP 5 he ee,D � ; h t DIVISION OF WATER QUALITY GROUNDWATER SECTION RECEIVED • April 13, 1999 N.C. Dept. of EHNa MEMORANDUM APR 2 2 Mg To: Kim Colson h, rp Through: Bob Cheek U From: David Goodrich 7j. Subject: Culp Ticking Permit Renewal for Wastewater Recycling System Guilford County WQ0000962/GW99017 (Joni Cardin: DEM SERG Review Engineer) The Groundwater Section is in receipt of the subject application to renew existing Permit Number WQ0000962, issued on May 8, 1998 to the Culp Ticking facility in Guilford County (see Figures 1 and 2). The permit allows the facility, which manufactures mattress covers, to operate a 130,000 GPD wastewater recycling system which included two holding lagoons. These lagoons reportedly had no liners, and have since been abandoned. In response to concerns regarding the possible impact of the lagoons on the quality of shallow ground water, three existing monitor wells were installed and have been monitored for a number of years. The existing permit requires the three monitor wells (W-101, W-102, and W-103) to be sampled every March, July, and November for Water Level, Iron, Manganese, Nitrate, Cadmium, pH, Total Dissolved Solids, Total Organic Carbon, Chloride, and Volatile Organic Compounds (in November only). As part of the permit renewal process, the Groundwater Section examines historical monitoring data for evidence of trends and chronic exceedances. An examination of the data for this facility showed historically high concentrations of Manganese and TDS, increasing concentrations of chloride, and historically low concentrations of Cadmium. The remaining parameters had concentrations which were nominal to high. In view of these historical data, the Groundwater Section recommends that Cadmium be removed from the list of sample parameters and that sampling continue on the present schedule. The Groundwater Section further recommends that, for sampling and reporting purposes, the three existing monitor wells be re-designated as MW-1 (for W-101), MW-2 (for W-102) and MW-3 (for W-103). The Section understands that more property was acquired by the owner since the establishment of the facility and that the Compliance and Review Boundaries were relocated as a result. Existing monitor wells MW-107, MW-108, and MW-109 are sampled annually for Chlorides and TDS as part of a corrective action plan (CAP). In consideration of the relocation of the Review and Compliance Boundaries and the existence and locations of monitor wells MW-107, MW-108, and MW-109, the Section is recommending that these three wells (for the purposes of sampling and reporting) be renamed as MW-4 (for MW-107), MW-5 (for MW-108), and MW-6 (for MW-109). These three wells should be sampled annually for Chlorides, TDS, Nitrates, pH, Iron, and Manganese. If these recommendations are followed, existing monitor wells W-101, W-102, and W-103 will be respectively renamed MW-1, MW-2, and MW-3 and will be sampled every March, July, and November for Water Level, Iron, Manganese, Nitrate, pH, Total Dissolved Solids, Total Organic Carbon, Chloride, and Volatile Organic Compounds (in November only). Existing monitor wells MW-107, MW-108, and MW-109 will be respectively renamed MW-4, MW-5, and MW-6 and will be sampled annually for Chlorides, TDS, Nitrates, pH, Iron, and Manganese. The Groundwater Section further recommends that the existing abandoned lagoons be properly abandoned in accordance with methods and procedures specified by the Winston- Salem Regional Office, and that documentation signed and sealed by a Professional Engineer be provided to the Division attesting to the proper and permanent closure of these lagoons within sixty days of closure completion. The Groundwater Section has reviewed the subject permit renewal application and recommends reissuance of the permit with the following conditions: *1. Existing Monitor Wells W-101, W-102, W-103, MW-107, MW-108, and MW-109 shall be renamed, for the purposes of sampling and reporting, as MW-1, MW-2, MW-3, MW-4, MW-5, and MW-6 respectively. *2. Existing Monitor Wells MW-1, MW-2, and MW-3 shall be sampled every March, July, and November for the parameters listed below: Water Level pH Iron Total Dissolved Solids Manganese Total Organic Carbon Nitrate Chloride Volatile Organic Compounds (in November only). (NOTE: This sampling schedule differs from that of the existing Permit) *This language differs from that of the shell document. 2 Existing Monitor Wells MW-4, MW-5, and MW-6 shall be sampled annually for the parameters listed below: • Chlorides TDS Nitrates pH Iron Manganese Volatile Organic Compounds (VOC) by one of the following methods: (A) Standard Method 6230D, PQL at 0.5 ug/L or less (B) Standard Method 6210D, PQL at 0.5 ug/L or less (C) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less (D) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less (E) Another method with prior approval by the Groundwater Section Chief Any method used must meet the following qualifications: (1) A laboratory must be DWQ certified to run any method used. (2) The method used must, at a minimum, include all the constituents listed in Table VIII of Standard Method 6230D. (3) The method used must provide a pql of 0.5 ug/L or less which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL of 0.5 ug/L must be qualified (estimated) and reported. The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well,, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/I, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. If any volatile organic compounds are detected by the methods listed, then the Winston-Salem Regional Office groundwater supervisor (telephone number: (336)771-4600) must be contacted immediately for further instructions regarding any additional follow-up analyses 3 required. The results of all initial and follow-up analyses must be submitted simultaneously. The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and Compliance Unit, P.O. Box 29578 Raleigh, N.C. 27626-0578 on or before the last working day of the month following the sampling month. 3. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. *4. The existing unlined earthen lagoons which are no longer used as part of the recycle system shall be abandoned in accordance with methods and procedures specified by the Winston- Salem Regional Office within ninety (90) days of permit issuance. Documentation signed and sealed by a Professional Engineer shall be provided to the Division attesting to the proper and permanent closure of these lagoons within sixty (60) days of closure completion. 5. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system individually permitted after December 31, 1983 is established at either(1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. If there are any questions please let me know. cc: Sherri Knight Permit Files *This language differs from that of the shell document. --CULPTICK-- 4 ' -a.) b P.30.• 594 595 , 596 Ni ) (' ,9/°\' ---71.1% T... !tor \ )' ) -...... • , .-- „„,---/S-\.:.---=',..cp J ;90 • ).O./.) 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I�Gu Y► r 9.I H y� S J ^I M �� I Nn E 9 ,ar Nfmc ° z N C U CG,N1pli*�ce 13o��d - / o ro � K � t H tsi Z North Carolina Department of Environment and Natural Resources Division of Water Quality Groundwater Section Winston-Salem Regional Office FAX T O: U CUAk o o wu ct # of pages 3 FAX # FROM: Sherri Knight NOTE: C}AL;� C-6)�ti�ti' (� 585 Waughtown Street, Winston-Salem, NC 27107 • 336-771-4600 • FAX 336-771-4632 DIVISION OF WATER QUALITY GROUNDWATER SECTION Winston-Salem Regional Office April 12, 1999 MEMORANDUM To: David Goodrich From: Sherri Knight `G "J1 ' Subject: Culp Ticking, Inc. WQ0000962/GW99017 Recycle System Guilford County I have reviewed the subject permit renewal application and previous permit. I have also conducted a field visit to the site. The groundwater monitoring wells are associated with unlined earthen lagoons that have been discontinued from use in the past year. The system currently operates as a recycle system using an above storage tank in place of the former lagoons. The lagoons have not been permanently abandoned. This phase out of the lagoons has been in process for numerous years. The lagoons did leak and groundwater has been contaminated in the vicinity of the lagoons (nitrate, chlorides, total dissolved solids, and manganese), however the company purchased additional property and the compliance boundary has moved outward. The consultant indicated that the map had not been updated in the last permit. Our copy of the 1993 permit did include a revised map (attached) but the 1998 permit had the older version. I noted that a small stream bisects the area between the lagoons and the compliance boundary. I do not think the contaminants of concern have a surface water quality standard, therefore I do not know if surface water monitoring would be a needed. The stream classification is C- NSW. I assume that WQ will make that determination. I think that the permit should include a schedule (definite date) for removal of the lagoons and the closure should be performed in accordance with the 4/15/98 Memo from Brian Wooton to Kim Colson (attached). We are receiving annual data for MW-107, MW-108, MW-109, MW-110, MW-111, and MW-112 for chlorides and TDS as part of a corrective action plan. MW-107 and MW- 108 exceed 2L significantly and consistently; MW-109 has exceeded the past 2 years. I recommend sampling of monitoring wells (MW-101, MW-102, MW-103, MW-107, MW-108, and MW-109) for chlorides, TDS, nitrates, pH, iron and manganese. I don't think it is necessary that all wells should be monitored quarterly, however the system will not accept different schedules will it? I believe that MW-107 and MW-109 would be more accurate locations for the review boundary. Can this be checked by existing maps? We can leave the monitoring as is and continue to receive that data annually if that would work better, but I would prefer to have the data sent in on a GW-59 on a regular schedule. It's much easier to track. If you have questions, please call. cc: WSRO GW Files / e Cki p proper4y liiii,:__. Til -7., - ��� � ; '' ita\ \\\\..\ 0 PERT LINE nil111 ' • 1 ,:- ) f 7, 4j,((lik. ,..--x;,\k•A - ' .\\, . . rtli)-1 \\ lini ii.t,,)\ \ , //,// I "r.LI. r--,'Ii.,. ‘. '''',\\\\ N bitted. ,As re 71 1 ill/ 1,,,i`IA"'A \ • J ' Di a 9LIprNCE �.� ) ` Ait \ Doti► q n\ I I I ..... / li )/1 IR_ 1A\ \s Boo ral:* / ' ! ' 4", 7... / V r \ \ \ I ii '' • .-y-. __, .n.... KH.----- ' 411 . I 1 ,.. ; \\\, \\ . . . \ 'r Preptr+1 ,•` bo,.„Atari Prvpe.r4.y I;.I,. . \----- I • Ct. L-G I rrli DIVISION OF WATER QUALITY - GROUNDWATER SECTION RECEIVE()06 6� � y � r N.C• Dept. r.,Cc MEMORANDUM ' R ''// i TO: S1€1. /2.4 kA,tt tAll A:SIo^-- f., to th) Regional Office FROM: -DA,u ,c 6Tt,c,0AAL1-, SUBJECT: Application for 17 Permit Amendment New Permit Repair/Alteration of Exist Disposal System[DEHJ COMMENTS: Facility Name: (... T P f c_k;�- / A,c County: �u. . G 0 1 f ) Type of Project: IL Q t>c l e APPLICABLE PERMIT NO.s: /v°C) ! 4 2 ;lia J1 Cl 7 DEH ANIMAL WASTE(DWQ) EPA(CONST. GRANTS) A to C The Groundwater Section has received ONLY ONE(1)copy of the referenced permit application.A copy of the application should have been sent to your Regional Water Quality Supervisor,so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE,PLEASE LET ME KNOW. The Groundwater Section has received ONLY ONE(1)copy of the referenced permit application.A copy of the application should have been sent to ,DEH's Regional Soil Specialist,so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE,PLEASE LET ME KNOW. ./ .roundwater Sec ..: .■...._ • - - -. .- *, '": .' tion tei Please review the a ""thnals for coin leten s. If you feel additional information is necessary,please let me know no later t ,,:. Lti., ; 3 / , CI A copy of any formal request for additional information will be forwarded to you. ,,. ;If you'de o"f' additional information to complete your review,please provide your final comments by ` /4/1 A r.z.11 Z, l ? . If you request and/or receive additional information,your final comments are .. due no later than 14 vs after you receive the additional information. \9-98TRAN.SHL(rev.9/29/98) • State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Non-Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) R. _ C i` i f RECYCLE FACILITIES E,,w, I. GENERAL INFORMATION: 1. Applicant's name(please specify the name of the municipality,corporation,individual,etc.): t-I "J' • Culp Ticking s (Division of Culp, Inc )I : )_ 2. Print Owners or Signing Official's name and title(the person who is legally responsible for the facility and its compliance): Mike Messer, Plant Manager 3. Mailing address: P. O. Box 488 City: Stokesdale State: NC zip: 27357 Telephone Number: ( 336 ) 6 4 3-7 7 51 4. Project Name (please specify the name of the facility or establishment- should be consistent on all documents included: Culp Ticking 5. Location of Recycle Facility(Street Address): 7209 Highway 15 8 City: Stokesdale NC State: Zip: 27357 6. Contact person who can answer questions about application: Name: Derr Leonhardt 919 846-7492 Telephone number: ( ) 7. Latitude: 3 6° 14 ' 0 8" ;Longitude: 7 9° 5 7 ' 0 3" of recycle facility location 8. Application Date: nee_ , .2 0, 15 5- , 9. Fee Submitted:S 200 [The permit processing fee should be as specified in 15A NCAC 2H.0205(c)(5).] _ 10. County where project is located: Guilford — II. PERMIT INFORMATION: - 1. Application No.(will be completed by DEM): 2. Specify whether project is: new; X renew ; modification * For renewals,complete only sections I, plicant signature(on page 5). Submit only pages 1 and 5(original and three copies of each). Engineer's signature not requiredfor renewal without other modifications. 3. If this application is being submitted as a result of a renewal or modification to an existing permit,list,the existing permit number WQ0000962 and its'issue date 5/8/98 4. Specify whether the applicant is public or X private. FORM: RF 02/95 Page 1 of 6 • Name and Complete Address of Engineering Firm: City: State: Zip: Telephone Number: ( ) • Professional Engineer's Certification: I, , attest that this application for • has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Seal, Signature, and Date: • • Applicant's Certification: I. Michael D. Messer , attest that this application for renewal of Permit No . WQ0000962 has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. y� • Signature � , •' )/ Date , 30, / THE COMPLETED .APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: • • NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 • RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FORM: RF 06/94 Page 5 of 6 RECEIVED N.C. Dept. c?• DIVISION OF WATER QUALITY APR 2 1 1998 GROUNDWATER SECTION W nston►-ScaIer1 Regional Office 1 April 15, 1998 MEMORANDUM To: Kim Colson Water Quality Section Through: Bob Cheek A.42 6' From: Brian Wootton '47" Subject: Culp Ticking. Amendment to Permit No. WQ0000962 Wastewater Recycle System Guilford County WQ0000962/GW97184 Randy Kepler: SERG Review Engineer The Groundwater Section has reviewed the subject permit amendment request to add new DAF unit components to replace the existing components. Culp Ticking has indicated that they will close the two (2) existing waste treatment lagoons, once the new components are added to the recycle system. We recommend that the permittee adhere to the guidelines listed below pertaining to the closure of the lagoons. The exiting monitor wells W-l 0 l, W-102, and W-103 should continue to be monitored since the concentrations of some of the parameters have been above 2L Groundwater Standards. The parameter, Chromium may be deleted from the groundwater monitoring schedule, since concentrations have been below 2L standards for the past three years. We have no objection to the issuance of the permit, provided that the following conditions are included: *1. Sample the sludge in each lagoon in three locations (3 sludge samples/lagoon). *2. The following analytical procedures should be run on the sludge samples: a) Toxicity Characteristic Leaching Procedure (TCLP) SW-846 EPA Method 1311 for volatiles, semi-volatiles, and metals; b) Ignitability SW-846 EPA Method 1010/1020, c) Reactivity EPA OSW d) Corrosivity EPA Method 9045 1 *3. If the lagoon does not have a liner, then the underlying soil material should be sampled in three(3) locations and also analyzed for the TCLP procedures in(2)(a). If the lagoon has a natural compacted clay liner, then the clay liner should be sampled in three (3) locations and analyzed for the TCLP procedures in (2)(a). If the lagoon has a synthetic liner, the soil material underneath the synthetic liner should be sampled in three locations an analyzed for the TCLP procedures in (2)(a). From a field sampling point of view, the sludge and underlying clay or underlying soil material can be collected using a core barrel sampler for shallow soils, where the core barrel is driven into the sludge/clay/soil matrix and later extracted. *4. If the sludge/clay liner/underlying soil material has TCLP concentrations that are above the TCLP regulatory limits, then the material is considered hazardous and the Division of Waste Management/Hazardous Waste Section should be contacted, and the material needs to be excavated. *5. If the sludge/clay liner/underlying soil material has TCLP concentrations that are below the TCLP regulatory limits AND below Groundwater 2L standards then the sludge may be left in place and the lagoon closed without excavating the sludge. *6. If the sludge/clay liner/underlying soil material has TCLP concentrations that are below the TCLP regulatory limits AND above Groundwater 2L standards, then there are two options: a) Excavate the material that is above Groundwater 2L standards, then proceed with lagoon closure. b) Perform predictive calculations that demonstrate that the vertical leaching of the contaminant in question in the material will not cause an exceedance of Groundwater 2L standards in the underlying surficial groundwater saturated zone. This calculation would probably require the need of site characterization of the subsurface hydrogeologic parameters of concern. The predictive calculation would need to consider vertical leaching and subsequent mixing in the groundwater saturated zone. *7. Once it is decided whether the sludge/underlying soil material can remain in place or needs to be excavated, the following steps should be followed: *8. Remove all water from lagoons. *9. Remove all inflow piping, etc, to the lagoons. *10. If the liner(clay or synthetic) is being left in place, it must be breached or ripped up to allow water to infiltrate past the liner. *11. Remove the earthen berms and grade the area to match the surrounding topography, in order to prevent water from accumulating and ponding. 2 *12. Add a vegetative cover to prevent soil erosion. *13. The final approval of the above procedure and analyses is granted by the Winston-Salem Regional Groundwater Supervisor, Sherri Knight. If any land-disturbing activity associated with the above procedures will affect more than one (1) acre of land, an erosion and sedimentation control plan must be approved by the Land Quality Section of the Division of Land Resources. The North Carolina General Statute 113A-57(4) requires that this plan be submitted at least 30 days prior to beginning the land disturbing activity. Additional information is available by contacting Mr. John Holley at(919) 571-4700. *14. The three (3) existing monitor wells, W-101, W-102, and W-103, shall be sampled every March, July, and November for the following parameters: Water Level pH Iron Total Dissolved Solids (TDS) Manganese Total Organic Carbon(TOC) Nitrate Choride Cadmium Volatile Organic Compounds - In November only using one of the following: (A) Standard Method 6230D, PQL at 0.5 ug/L or less (B) Standard Method 6210D, PQL at 0.5 ug/L or less (C) EPA Method 8021, Low Concentration, PQL at 0.5 ug/L or less (D) EPA Method 8260, Low Concentration, PQL at 0.5 ug/L or less (E) Another method with prior approval by the Groundwater Section Chief Any method used must meet the following qualifications: (1) A laboratory must be DWQ certified to run any method used. (2) The method used must, at a minimum, included all the constituents listed in Table VIII of Standard Method 6230D. (3) The method used must provide a PQL of 0.5 ug/L or less which must be supported by laboratory proficiency studies as required by the DWQ Laboratory Certification Unit. Any constituents detected above the MDL but below the PQL of 0.5 ug/L must be qualified (estimated) and reported. 0 15. The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. The measuring points(top of well casing)of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. 16. If TOC concentrations greater than 10 mg/1 are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TOC concentration. If the TOC concentration as measured in the background monitor well exceeds 10 mg/1, this concentration will be taken to represent the naturally occurring TOC concentration. Any exceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 17. The results of the sampling and analysis must be received on Form GW-59 (Groundwater Quality Monitoring: Compliance Report Form) by the Groundwater Section, Permits and Compliance Unit, P.O. Box 29578 Raleigh,N.C. 27626-0578 on or before the last working day of the month following the sampling month. 18. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system individually permitted after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area, An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal system midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 19. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. *Denotes different language than the shell document. cc: 94.1000617 Permit Files 1 _-_-- wB-14'S5E 5BBV2'IS'E _ NB3.54 a5-E. N7!'45'�E 1069E 139.5E' t4E.EJ'��_ i:945E 104]ti MC S E 5-,11 �,a57`✓� 9y5 - N6 _.----�l SITE . �56eGc),o oS,PN . T/ 1 1 N 9. 89 9 1 906289.9207 __ E 1719404.484 MON 9.1 _ "- EL. 926.01 _ _ " I - Mw 105 • 1 1 NCCS VON. CDC I N 9_5E2' - NAG '993 I ! i 1 - - i ,1 j ',Mw 104 le a ---_I u.nBUNG "'. 1 I i :ESCRI'"ON NORTHING FASTING ELEVAON D8a,N - N. 3 7_. W: 504641 48 1719443 48 910.29 790 N. GRO ^ 905677 95 1720070 41 900 5- 69'" " .0 4 1 4. :3 TO. ':: 905337 0? :719756 49 9:5.56 726 - _._ .. 14 GBDUN: 902 3- 793 F"! 11 9. ',4 TO' A.":. 904976 14 I"19596 :1 904.63 792 - ._ _ 9. 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WQ0000962 .__ :. _. _ .-: GUILFORD COUNTY `"I' REFERENCES " . Y - ts - ,. , i �_8'G6-� Illitiii .» U.S. HWY )58 ,,,i __ m59.2740 I, 1022.53' ( __.__-_-._ GkIC D,514NCE _ -. - .. _._ - - t.CG` MO!. 'MOP✓.NS' CON MON A 1 I. 006525 512 h 906535.1906 I E. 1,1208E14.34 7 - E 1719.81.710 - I NAD '983 I I l EL. 91?13 l I COMBINED SCALE j ■_ - - 2454 9B and v (fE' _ 579. 1. - Gii0 015T ANCE . - ���yy _ 1 SL97320•E 565-•2':;-E -'3.93 7-7 _ - A I Nw-Cl I 1ee''' . ^ 0 `s I ESCRIPTION ELEVATION O4 # s,41. . e SO LA-1 92L.35 754 ."} SE LA-2 92G 00 76D SO LA-3 919 22 761 . v SP DA-4 915 9G 759 SE LA 919.66 756 ''� 5. i SE LA-5 52C.36 756 SB LA-7 92C.29 755 -„ SB LA-8 92C 69 . 751 ` 'y SB DA-9 920 61 752 mg 1G2 , w 109 I SB LA-10 92C 41 753 y1'; SE DA-11 915.57 762 �(�, SB DA-i2 91B 95 764 ¢ t SB DA-I3 919.57 763 - SB DA-14 92C.56 75- CC -_ • - _ I SB DA-15 92G.72 750 G -- S6 DA-16 919.57 749 SB DA-17 914.!3 748 J • SB DA-18 917.16 747 0 _I SB DA-19 917.38 746 - -" .P.17.. 21 SE LA-20 915.26 : 745 = 0 al - . < I I SB LN-1 911.52 770 I Z J.J_ - SB LN-2 912 67 785 SB LN-3 514.24 785 O C - 1 �I SB LN-< 913 54 81 1 0 SB LN-5 914.90 787 I Z SB LN-6 915.73 786 SB LN-7 105,G6' tl - . _ - of SB LN-8 915.37 784 0 - - �� SB LN-9 910.88 ' 771 1 -- ^Ii I SE LN-10 911.06 775 _J F- A ON-11 908.30 . 774 J SB LN-12 915.39 769 WL. SB LN-13 913.86 772 _ m J' SB LN-14 915.99 768 -J SB LN-15 916.39 767 ) t\r SB Lh-1.6 918 47 766 0 SB LN-17 914.34 778 Ct SP LN-18 914 40 782 1 SB LN-19 911.78 779 O - I SE LN-20 915 49 _ 78C f' 0 SB LN-21 913.40 783 Z Vie' I SP LN-22 912.74 788 SE LN-23 916.22 765 0 - a j SE Lh-24 914 26 776 C 71. SB LN-25 909.69 773 G I SB PA-1 921.31 723 SE 8A-2 920.51 725 1 I SB PA-3 922 24 724 I SB PA-4 915.56 - 721 I SB PA-5 920.09 - 722 \T. ---- -- __ + N881616-w 406.G4' • 01, COMPLIANCE BOUNDARY (MW) MONITOR WELLS •Ter. ce,-' _. w h y,2414 ., .. -- -. .. - .-_ -- ._ 9��7f, r N.C. a en.1( E" N1•0 COMPARISON OF GROUNDWATER MONITORING RESULTS DEC 0 8 1998 CHLORIDES lay° ( GOO) TDd:iegiGra1 Office DATE MW-107 MW-108 MW-109 MW-1'67 MW-108 MW-109 7/92 1700 1000 6.4 3100 1900 1.2 11/92 1700 1600 18 3000 2800 BQL 2/93 1200 690 4.9 2600 1900 38 5/93 980 1786 7.4 2052 3574 17.1 8/93 1177 938 43 2274 2126 111 11/93 1061 1091 75 2317 1989 123 2/94 1187 1067 42.9 2740 2050 185 9/95 1238 884 124 2496 2166 430 9/96 1768 1027 85.7 3405 2324 224 9/97 1935 544.5 181.5 3429 1292 536 9/98 1845 1000 390 3616 2107 785 IRON ( 0,3) rhn/k) MANGANESE (0,05 A-n/1) DATE MW-110 MW-111 MW-112 MW-110 MW-111 MW-112 7/92 29 110 12 3.2 1.5 0.33 11/92 BQL BQL BQL 2.1 BQL 0.03 2/93 BQL BQL BQL 1.9 BQL 0.064 5/93 15.2 1.36 0.084 1.76 0.095 0.097 8/93 2.68 0.183 BQL 2.47 0.037 0.031 11/93 0.13 0.15 0.67 2.08 BQL 0.088 2/94 55.8 BQL 2.65 2.2 0.012 0.166 9/95 0.039 0.127 74.5 0.016 0.012 1.11 9/96 20.3 0.068 0.078 1.3 0.007 0.59 9/97 36.8 0.115 0.113 1.58 BQL 0.015 9/98 25.1 0.05 BQL 0.804 BQL 0.012 Sampling performed in accordance with Corrective Action Plan. CHLORIDES COMPARISON 2500 2000 - 4> * ■ ' /i J 1500 - `\ ■ MW-1 07 Cn 2 Q _ -■ • MW-108 (9 'l A MW-1 09 • J 1000 — 500 - 0 A _A A A A '' A _ tt < 1 7/92 11/92 2/93 5/93 8/93 11/93 2/94 9/95 9/96 9/97 9/98 DATE SAMPLED TDS COMPARISON l 4 ill sr w I— ilk / _ii u) ■ MW-107 2 2 4----- ® • ® • • MW-108 0 _z A MW-109 J J_ 1 - A- AC, i I I 1 DATE SAMPLED IRON COMPARISON 120 0 100 - w 80 - J T ■ MW-110 60 - g MW-111 o / ` A MW-112 J 40 III 20 - i', ` \ ' 0 A. / � ' / 0 ' I4 '--è- il i A A-- 7/92 11/92 2/93 5/93 8/93 11/93 2/94 9/95 9/96 9/97 9/98 DATE SAMPLED MANGANESE COMPARISON 4 I 3 - C I-- J '� .■ • MW-110 2 - ■ _ MW-111 0 ♦ MW-112 J J_ c % \ 1 - \ / A �/ \\ 'I i i A j A, \ ;' i 0 ' _ __._ _.... 7/92 11/92 2/93 5/93 8/93 11/93 2/94 9/95 9/96 9/97 9/98 DATE SAMPLED , T s - TD Cic --z_ crKA 1 r r•r k • 63 s ,,2.,,,,C .. - oLo -- ,„> 'u + • 34----' < S,J 0 6 -7) (.' RECEIVED N.C. Dept. o-;f EHNR DEC 101997 COMPARISON OF GROUNDWATER MONITORING RESULTS Winston--S-I rn Regional Office Chlorides DATE MW-107 MW-108 MW-109 MW-110 MW-111 MW-112 7/92 1700 1000 6.4 2 6 17 11/92 1700 1600 18 1.9 2.1 1.8 2/93 1200 690 4.9 1.2 2.6 7.4 5/93 980 1786 7.4 5.44 4.31 16.3 8/93 1177 938 43 11/93 1061 1091 75 1.84 2.65 4.39 2/94 1187 1067 42.9 2.59 2.19 2.79 9/95 1238 884 124 13.6 7.98 8.12 9/96 1768 1027 85.7 4.74 1.78 9/97 1935 544.5 181.5 2.5 2.7 3.4 TDS DATE MW-107 MW-108 MW-109 MW-110 MW-111 MW-112 7/92 3100 1900 1.2 48 75 61 11/92 3000 2800 0 24 10 B Q L 2/93 2600 1900 38 31 53 14 5/93 2052 3574 17.1 8 13.3 41.5 8/93 2274 2126 111 11/93 2317 1989 123 17.1 25.7 22.9 2/94 2740 2050 185 70 82 86 9/95 2496 2166 430 20 60 20 9/96 3405 2324 224 78 43 9/97 3429 1292 536 1 28 1 • TDS COMPARISON 4 3 — ■ MW-107 MW-108 J 0 * MW-109 3 • s • MW-110 O I- n e MW-111 MW-112 1 — 6 7/92 11/92 2/93 5/93 8/93 11/93 2/94 9/95 9/96 9/97 DATE SAMPLED CHLORIDES COMPARISON 2500 2000 - MW-107 D: 1500 - 1- • MW-108 * MW-109 e MW-110 11000 e MW-111 — MW-112 500 - 0 -� 7/92 11/92 2/93 5/93 8/93 11/93 2/94 9/95 9/96 9/97 DATE SAMPLED CULP TICKING , INC . WQ0000962 TDS, mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A A #2, W-102, A 0 #3, W-103, A 0 0 w 0 --• o m- 0 E Co Y (r) 0 0 A N-" I— O A C , L A n O v 0 A a Ai :411agiallnalIONNimaaaa-__ " 41161112 Maid% Z....LI_A L. 0J/ G5 Z, Z. 0J�' '� 0i� a a c5a h h 0� �0 0i� 1 01 0 Ol 0, 01 0, 0 01 01 01 OJ 0 O, 0 0 Ol 0 Ol of N 0� of N. 0 of N. of 0, N 0� of N 0 of N. 0i 0i Iti tiI Iti IN RI Iti Iti 0I IN' Iti OI IN I~ OI N. Iti 0I I,' Iti O IZ' N, Z,0 IZ' 1 Z, I, 2"' Z0 Iti ti Z�' I2 al ,LZ, Iti Z,A Z,1 ,tI N. OI AI N. OI AI N. ,) ,tI N 0I Al N~ OI AI Iti OI AI Date Sample Collected 0 CULP TICKING , INC WQ0000962 o Chloride, mg/ 1 O 0 WELL, SYNONYM, STATUS O #1 , W-101 , A A #2, W-102, A O #3, W-103, A o A O A O) O • m A A A A Ql O O O N t V O 0 r1 A A o GP 2 2 02 2 2 02 a a GP h h oi0 �o 4 1 A 0 0 0 0 0 0 , 0 O 0 0 0, 0 0 0 0, 01 N. 01 0J 'Y 01 0 1 0 0 N. 0J 01 N. 01 01 N. 01 01 1 N. Iti N.1 al 1 Iti 01 Iti I~ Oil 1 1~ OI ti0 1 01 1 1N. 20 12 N, 20 12 N, 22 1~ 22 20 1 N. 20 12 tx 22 1~ 2a ti AI ti~ OI AI ti~ OI AI n, OI 4I ti~ 01 AI N. 01 4I n 01 AI Date Sample Collected v - A C LP T CKIN , I C . Nis 0000962 Chloride, mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A X A #2, W-102, A l` A a 0 #S, W-10S, A 11 Cno a, A o A t U 0 N r I► j o 01 1' 2 o9' 0 oi0 P viA h h 47 0 oleo 'l 4 of o) of of �l of 01 01 01 0l 01 0) of �O o1 0l of of O ti 0 of N' of of 'r 01 ti of s' of of 'r of of I,. til ly Iti RI ly (y 01 ly I~ OI IN?) Iti OI 'rot 11 1 I•'' O 12 ,r�l ,L0 12 y�l 22 Iti 2"' ,L0 Iti ti 20 12 al ?O Iti 2R it 21 .t .rti OI �I ti~ 0I �I 'r'r �I �I ti~ �I `lI . OI 41 tit OI I Date Sample Collected CULP TICKING , INC . , NQ0000962 Chloride,ir mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A A #2, W-102, A O #3, W-103, A 0 0 1r- 1 O o'• O m— W O L �— A O 0 t 0 U e i oo r 0 o , N O G O Q ` y A A v 1 at AL ILo L-L ____............1AL .±_ - - , , „' '0 0 A 0 000 00 02 0i2 0 0 � 0 0iA 0a 0 0 h 0 0 0 0 0' 0 'i OI'0i ylN. Iy0i Iy0 � ly01I''0i 01N. Iti01 I 0 (ilN. Iti01 Iti0) OI 00I''0 01tiIy01 ly01 1'L ti~I21ti1 , I20by?'01ti I2 ~I 120iI20titi~01ti°il I2ti101RI i I2s I,012`et I2ti 4 Date Sample Collected CULP TICKING , INC . WQ0000962 o pH, field, su WELL, SYNONYM, STATUS N O #1 , W-101 , A L #2, W-102, A ❑ #3, W-103, A J N 1-1 w 0 QJ 4+ m— I 0_ - :m."11111"i"isa ���S ar=�i�s Tr- 0 , ) ) ) ) ) ) ) ) ) ) ) ) ) ) 2 °J `� a A h ol �� y0! ��l �01 �OJ ti�oi �l ?1 .y01c1 GP 01�P y01i Old Old 01 �0! p1011 til IN. Icy Iti 01 Iti Iti <0I 1ti Iti OI ti� Iti 01 Iti Iti 12 ti4 ti„ 22 Iti 22 20 Iti ti0. 2h 12 RI 2 Iti el, 2ti titi 21 21 41 titi 1 AI titi 21 AI titi 1 AI titi 21 Al Date Sample Collected W CULP TICKING , INC . , WQ0000962 o Water Lev, ft WELL, SYNONYM, STATUS m O #1 , W-101 , A O #2, W-102, A ❑ #3, W-103, A 1- N- I9 A r ! \/%1 ❑ ❑ ❑ Y PS /Ali _ 1 r �I i > Y L -i V IV QJ r 0 3 - r • w N A 0 ) ) ) ) ) )) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) (~ 2 2 G 51 0) o i') A P oi'` 47 4 i �1) 0 4 4 20OI tiOG,O01 :::44:c4i. ti4AIti40rg1lRI I 2s.0101 lyOl0titih101a ti2OI 22y�1 I012° ti ItiDi I I't. OI , I' 2 OIti40titi1 OIti All/ ,N, (OItiAl2ti~I 'bI2 ,II2ti~I O 4I2ti t 1OAI '..N.~ ' i I1 Date Sample Collected CULP TICKING , INC . WQ0000962 o Manganese, mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A • • #2, W-102, A O #3, W-103, A m- • >� E 0 (IL) c fO v- C h c ro 11.0u E _ n 0 /L v r A = r r �. r Ar O ._ ���m_— oi0y p�2 p�2 0p)2 0 0 0�0 0P 0 00a oil 0h 00h 0 00 000 0A 0A N. of of N of of 'Y 0 of 'Y 4 of 'Y of O N. 0 of 11 IN I1 aI I1 I,' 01 I1 I1 01 IN' I1 OI •4 I1 01 I1 I1 12 14 20 2 'Y� 22 1 0 0 11 ti 20 2 1 22 • 1 2tx '�.� 'Y 0I ,�I 11 0I ,t I 11 01 4 1 11 0I 41 1'Y 01 4 1 ,y'Y 01 A 1 Date Sample Collected CULP TICKING , INC . IA00000962 Iron , mg/ 1 N _ WELL, SYNONYM, STATUS O #1 , W-101 , A A #2, W-102, A 0 #3, W-103, A N `1_ E A 0 o m A lAk4 A\ 11 /1 0 .. 'y Ol Ol 'Y Ol ti Ol C, 01 01 'Y �l Ol 1 C1 4)47 GP 40§0 „A „A .,.I Iy I1 0 Iti Iti 01 Iti 11 431 Iti Iti OI ti� I~ 01 Iti Iti (Z ti� 20 I?' ti� 2?' I~ 20 20 Iti „ 2h 12 PI 22 11 2°` '� OI A l N. `�I `l l N. 0I A I tit OI A N. OI A N. �I A I Date Sample Collected CULP TICKING , INC . WQ0000962 o , Chromium, mg/ 1 0 WELL, SYNONYM, STATUS 0 #1 , W-101 , A 0 #2, W-102, A o 0 #3, W-103, A 0 o- \ 0 010 0— O /(\\ E d- L L o 0 • O— ES EAN 0• O ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) p10,, 012 012 p1012 �� p1�j p10i' 01R O!R p1�1R pll.� p1�'J p1�i� �o plDi� �� 0A 1 6) of N. of of N. of of N. 4 of N. of 4 N. 4 of N. I I1 RI IN 11 01 I,' 11 0I 11 11 01 14 I, 01 11 11 2 1A 20 12 tit 22 11 24 0 1 R 2h 21 22 11 2R 21 11 0I 4 1 N. 2I 4 I N. 2I 4 1 11 21 1 I N. 21 'l I 11 21 'l 1 Date Sample Collected CULP TICKING , INC . WQ0000962 9 Cadmium, mg/ 1 0 WELL, SYNONYM, STATUS 0 #1 , W-101 , A A #2, W-102, A 0 #3, W-103, A 0 o- m � o Eo— E N J O E 0— U 0 O-' 0 , ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Oti 2 2 02 �O a a 0 h 0� 0 00 1 i °� °� oi°� .,°� 01°� °� .,°� oJ°� o�°� .y°� 01�' 01°� °� 0)0 oi°� °� oi°� 0)0 tit IN? IN."' pi Iti IN") 01 1. I� hI Iti 1. 01N. ti� Iti 01 Iti Iti 12 ti� 20 12 ti4 22 Iti 22 20 IN N, � 12 a1 `l I ~ 0)I 4 I tit OI 4 I 'y~ 01 1 I N.N. 01 11 ti~ OI it I Date Sample Collected CULP TICKING , INC . NQ0000962 O NO3 as N, mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A A #2, W-102, A 0 #3, W-103, A ft v A A \ ft >_ r-I 0 A Z Vl 0 N A n u `, m 0 u - r A vo �• A)11011.0' Y V Y 0z ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) 7 4' 2 2 01 '� ( P P DiA GJ 4J 14J (O 010 �l �l of 0 4 of 0 of of 0 of 4 4 4 0 0 4 of 4 of 0) 0) 'Y 0, 0, 'Y 01 1 0) 'Y 0) �' ti1 i r Iti otI is Iti 01 I�'' Iti �1 Is is OI tip' is 01 Iti is 0 12 ti� 20 ti 22 I 22 20 Iti tia 2h 12 D I 'r.2 Iti 2°` 2ti .l I by 2I A I titi 2I ,l I titi 2I , I %, 2I A I %. 2I ,l I titi 2I ,l I Date Sample Collected • CULP TICKING , INC . WQ0000962 TOC, mg/ 1 WELL, SYNONYM, STATUS O #1 , W-101 , A O #2, W-102, A O #3, W-103, A 0 n • v-- 01 E U O o m I- u A 11411 aA 11111111 r n u A A r011— AO - O , ) ) ) ) , of 0N. 2 2 oil 0 0 02 a 0, a s P 0 of 0 h G2 2 oi 1 a a a e a a �0 a 0i N. a of N. of 0i ti of N. o1 of N of 0i N. of of Iti til Iti Iti aI Iti Iti 1 IN' Iti 1 I~ I~ OI NC;) Iti 01 IN' I, 0 1 N. 20 12 N 22 Iti 22 20 Iti N 'Lit. 2 t 2 1~ 2°` 21 1I N 21 AI ti~ 21 rlI titi 21 AN ti~ 21 'lI ti~ 21 AI ti~ 21 AI Date Sample Collected R CEIV .C. C: ti EH - 1 DEC 081998 W ;fn.. FIELDCREST CANNON,INC. Evander H.Rowell,P.E. Director-Environmental Engineering P.O.Box 107,Kannapolis,North Carolina 28082 Fax(704)939-2714 (704)939-2310 Pollution Prevention .i cif - -- %L. M'"--:;',."'...:.-- ) - ' ".,_ ,-,fe:'- u•'.- Air flotation separates oil, dye and solvent particles from waste flow which are then skimmed from surface of water for disposal by incineration Waste water --.-- 100% recycled --=y ama —. � y , 1 1 I II'y i' l l System solves process water shortage - at textile plant and eliminates _• . - " y difficult waste stream disposal - - ,,l n-nr—' , _ I System begins with domestic NEW SOLUTIONS :old mill waste flowing by gra s'- OF PLANT PROBLEMS Precipitator-clarifier at left removes color and turbidity from water.Gravity ity to 50011-gal collection tank sand filters at right have automatic back-wash Problem: Increasing demands from which it is pumped at 300 flotion for process water were being kimminggpm thtoslt glnks.�Iil Pigmented made on limited well water sludge is separated fater supplies available at Fieldcrest flows to 100,000-gal clean water up hisses due to evaporation and Mills s r n printin I"1 t at :md later disposedrom of bwy in- storage e tank. infiltration. cineration. Water next flows to to c Sesdale, __o .rt aro ina. All pumps and control points Incinerator produces no vis- 'ca i nt-itses between 115,000 ann aerated lagoon for 2 day deter- ire monitored, and annunciator ible stack emission or odor. f_ 1.000 tion, and is partially recycled at �( gpd in printing sheets. 150 gpm to initial collection alum alerts operator whenever P:uticul.itc matter ii,�nar get' towels and bedspreads. Public tank and separator. This "'Is element fails to function from unit averages MC.. J seater is not available. properly or shuts off. provides dilution to balance Adding to dilemma was Sludge from flotation tank is Flotation-skimming ernripment. system and inoculate incoming growing difficulty of waste sea- waste stream. Remaining seater disposed of at 75 gph in gas- precipitator-clarifier, eracity fil- ter disposal. Dye pigments from fired incinerator, designed for tern and control -system were goes to second lagoon for -4 clay screen printing are mixed in continuous operation. Desva- supplied by The Pei-intuit Co.. detention and additional emulsion with adhesives and or- tered sludge is mixed first with Division of Sybron Corp.. E49 eration. First lagoon has one ginit. solvents. Separation of a10-hp aerator, secoond lagoon high pressure air in turbulence Alit/land _1ci.. Paramus. \J components for waste treatment chamber. It is then fed in- 0,65_. h by existing methods was in- as two• to refractory-lined combustion Water then flows to lift Giggle 129 opposite last pa��e. efficient and difficult. chamber where decomposition station for pumping to precipi occurs between ?000-8?00'l . Solution: Total recycling of tator-clarifier schere alum and ]ruinrrator trn.c frnnishcrl by waste water was determined by caustic soda are added to Results: Critical need for acl- Purer Dir., Pickanus llatlu.r Fieldcrest management to be remove color and turbidity. ditional process seater has been Co.. (10 Penobscot 13uiidinc. g answer to both limited seater Chemical feed rate varies front met by (treatment system. and Detroit- 11l482J6. supply and disposal trouble. -l11 to 250 ppm. - earlier problems of waste dis- Circle 130 opposite last pa ‘.. System selected combines 6 Final clarification occurs posal have been eliminated. treatment techniques; air flota- when water flows through gray- Recycled seater has loutV of _aeration rynipnu nt :., prochicrrl tion :aid skimming, extended ity sand filters where fine city seater. ,ntd is used repeat- /at 1',vrhoda Water Resitu itt-s. aeration, chemical coagulation. particles still remaining are edly for process purposes. Fresh Rost a. II. 61073. filtration. chlorination and in- removed. Chlorination is last 'cater from deep wells is used Circle 131 opposite last paps. cineration. treatment process before seater only for drinking, and to make- _ January:a7..CHEMICAL PROCESSING 13 FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 6/8/72 TO: T. E. Boyce From: R. W. Robarge Subject: Potential Water Savings This refers to Mr. Rochelle's letter of 6/2/72 to you on the same subject. The water cost situation at Foremost is vastly different at Foremost than at American Fast Print. I doubt very seriously that we could justify the cost of water metering equipment by savings resulting from closer usage control. At Fast Print the water is purchased at the going rate per thousand gallons from the city and used once before discharg- ing to the sewer system. Naturally any reduction in consump- tion is a direct savings. At Foremost, on the other hand, all of the water is reused and there is no direct gallonage charge. The only costs are those for electrical power for pumping, etc. The cost of reprocessing the water is a waste treatment cost and is directly proportional to the amount of color and other wastes discharged from the plant. The water in effect is just a waste carrier from the print machines to the waste treatment plant. Reduction of the water volume flowing from the plant would simply concentrate the waste in less water volume but would still require the same amount of treatment chemicals to remove the waste. The reuse of treated water here instead of discharging to a stream gives us an almost free industrial water supply. If it were discharged to a stream we would have to treat it any- way, and then buy a water supply either directly from a munici- pal source or maintain a much larger well system. If you would like a more detailed explanation of this situation please let me know. Incidently, our usage here is in the range of 175,000 gal./day as compared to 500,000 gal./day at Fast Print. R. W. Robarge cc: M. D. Rochelle - N.C. Finishing A. C. Collins RWR/ctw • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 5/19/72 TO: Mr. H. E. Williams From: R. W. Robarge Subject: State Inspection of Water Plant This morning at approximately 10:00 ;:.M. Nr. i'erneyhough of the State Department of Water Resources care to the plant to obtain a sample of water from our clearwell tank. He had already obtained samples from upstream of our discharge point and downstream in several places. The sample that he took from our clearwell tank appeered to be very clear with a slight amount of foam. He told re that he had contacted Lambert yesterday; Thursday, 5/18/72, and explained to him that he found no cause to be concerned about his lake being harmed by our water discharge. He indicated that Lambert seemed to accept his conclusion. Ferneyhough still intends to write a letter to Lambert end will send us a copy. Ferneyhough also commented that he thought we might have to have some additional filtration or aeration of our discharge water to meet tighter future requirements. R. W. Robarge cc: T. E. Boyce A. C. Collins✓ RF.R/ctw • • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: August 11, 1971 To: All Foremen From: R. W. Robarge Subject: Color Dumping The sludge tank and pump that was installed in the new color shop is. now ready for use. Any barrels of color that were previously dumped in the pit outside may now be dumped into this tank and pumped directly to the water system. In using this new facility we ask the following: 1. Check with shift water plant operator before starting sludge pump. 2. Fill in information on a log sheet located on the wall near the tank to show date, time, amount dumped (2 barrel, etc. ) . The ' above precedure is necessary to maintain control of the water plant operation. Your cooperation will be appreciated. • R. W. Robarge cc: F. A. Euforbia T. E. Boyce J. Poteat A. Collins Bill Duggins Art Lash H. Hand (E)// Tony Winfree-shift operators Sam Mabry Bill Davis Ted Lawson Bill James C. Walker D. Williams M. Hall • RWR: tf • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKF.SDALE,N.C. Inter-Office Mcmo Date: 3/12/73 TO: Mr. H. E . Williams From: R. W. Robarge subject: Water Plant Precipitator • • I am very concerned over the problem that we have been expe- riencing for the past week with flock riding in the precipi- tator. Over the last two years we have had this happen many times for various reasons, but this is different from anything I have seen before . On previous occasions we have been able to bring the problem under control by cleaning up the lagoons, manipulating blow- down rates, increasing clay feeds, or other adjustments. This time, however, nothing seems to help for very long. The use of lime as a weighing agent that you suggested last week helped for a few hours, but after that it helped very little . Also, at this time, the lagoons are unusually clean so the favair operation is not a factor in this problem. The flock formed in the precipitator seems to be very light and fluffy with many tiny bubbles of air or possibly carbon dioxide en- trained. I feel that there is some problem with the operation of this unit that we are unaware of. Larry Frost has advised that a Mr. Pete Dodson of Permutit in Jacksonville, Fla. is sup- . posedly an expert on Precipitator operation. I strongly re- commend that you bring Mr. Dodson here on a service call to try to pinpoint the problem in operating this unit. KJ,:• • R. W. Robarge cc: T. E. Boyce A. C. Collins RWR/ctw FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 3/29/72 TO: Mr. A. C. Collins From: R. W. Robarge subject: Favair Building I notice quite a few cigarette butts on the floor inside the Favair building which indicates that some persons are or have been smoking in this area. Please advise all maintenance per- sonnel that from now on this is to be a no smoking area. I am initiating a work order to install three "No Smoking" signs, one on each door and one inside. R. W. Robarge RWR/ctw FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 1/21/72 TO: Mr. A. C. Collins From: R. W. Robarge subject: Water Plant Freeze Protection Please meet with your water plant personnel and determine what additional things that we need to do to prevent any freezing problems on our water system. From our experience last week-end, it is evident that there are still a few places that will have to be protected after the buildings are finished. Also the freeze protection checklist needs to be updated taking into account the buildings, number of heaters available, experience last week, etc. I would appreciate your completing this by next Thursday, January 27. Please update the freeze protection checklist and prepare work orders for work to be done. R. W. Robarge RWR/ctw • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. • Inter-Office Memo Date: Jan. 17, 1972 TO: All Concerned From: R. W. Robarge Subject:Concentrated Sludge Disposal This morning I observed a man dumping a barrel of color into the concentrated sludge disposal pit in the new color shop. When he finished, he washed out the drum with a water hose, dumped the water into the pit, and then washed down the grating with the hose. I would estimate that at least as much water went into the pit as color. Upon checking, I discovered this has apparently become normal practice in using this pit. We must immediately stop putting any water into this concentrated sludge pit. The contents of this pit are pumper?. directly to the incinerator, and for every gallon of water put in the incinerator a gallon of sludge is not burned and ends up in one of the storage pits. We are going to modify the grating over the pit right away so that one section can be lifted out to dump color. Under the re- movable section of grating will be a scalping screen to catch rags etc. This should alleviate the need to wash down the grating with water. Barrels will have to be taken to another place to be washed out. They can be washed out at the wash pit in the color . shop or beside the B115. I would appreciate it if everyone concerned could help us, and in doing so help themselves, in the long run, by following the above procedures. RWR/cw R. W. Robarge cc: T. E, Boyce J. L. Poteat T. La4:•son • C. Walker S. M . Collins B. Davis Tony Winfree . Bill Dut' ins Art Lash . Herman Hand FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 9/26/72 TO: Mr. H. E. Williams From: R. W. Robarge Subject: Incinerator Capacity Problem As indicated to you on the telephone yesterday I have done some preliminary investigation of the economics of incinera- tor waste heat utilization in the boiler. The calculations show that annual savings from generating steam from incinera- tor gases would be about $5000 per year. Since there would be some cost envolved for the equipment to transfer the gas from the incinerator to the boiler, this is not overwhelmingly attractive. I would guess that the cost of the necessary e- quipment and installation would be at least $10, 000, although this could only be determined for sure by a design study. The savings calculations were based on an incinerator fuel consumption of 2600 CFH of natural gas. Of course, all of this heat energy cannot be put to work in the boiler because of latent heat of vaporization of water in the incinerator, boiler efficiency, heat losses, etc. I have allowed for all of these factors in my calculations and am sure that the $5000 figure is on the conservative side. With reference to my 8/11/72 letter to Mr. Rochelle I still feel that an additional incinerator unit is necessary instead of trying to enlarge the existing one. Waste heat utilization will not be a big factor in the justification of the new in- cinerator, but rather a smaller factor to be considered at the time of incinerator model selection and site location. AL the time the project is approved I would suggest asking a specia- list in waste heat utilization such as Gas Heat Engineering Corp. in Charlotte to develop a cost estimate on the necessary hardware. R. W. Robarge cc: M. D. Rochelle T. E. Boyce R. A. Harden, Jr, A. C. Collins RWR/ctw FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: October 20, 1971 TO: Amos Collins From: R. W. Robarge subject: Water Plant Vistors We expect to have three visitors from J. P. Stevens here on Monday morning to vist our water plant. Our plant has received widespread publicity throughout the industry and is sort of a show place for Fieldcrest. A good impression will be good for our public relations. For this reason we must be sure that the water plant and surrounding area is in good shape for the visit. Please see that housekeeping is at its best, grass freshly cut and obvious "eyesores" hidden as much as possible. We should have the lab in A_l condition and have before and after samples of the water to show. A little extra effort to look good on the part of Tony, Graham and others for this and future visits will be greatly appreciated. 44EL W. Robarge cc: Graham Williams Tony Winfree Bill Duggins RWR/tf IrtM 4OREMOST SCREEN PRINT, INC. STOKESDALE PLANT Inter-Office Memo TO: Mr. H. E. Williams Date: June 30, 1971 From: R. W. Robarge Subject: Turbidimeter As we discussed today by phone I need to start running turbidity checks on my water plant-water as soon as possible. However, this will require the purchase of a turbidimeter which will cost in the neighborhood of $350. . I asked you how this was to be funded and you said that you would see if it •could be worked in on one of your jobs. Per your recommendation, I will take no further action on this until you let me know. R. W. Robarge cc: T. E. Boyce • Amos Collins • RWR: tf OREMOST SCREEN PRINT, INC. STOKESDALE PLANT Inter-Office Memo TO: Amos Collins Date: July 12, 1971 From: R. W. Robarge Subject: Parshall Flume Now that the Parshall Flume flow meter has been modified and is working properly, please make it a practice to use this flow as a basis for deter- mining chemical feed rate into the Favair. Up until now we have been gues- sing at the true rate of water flow. 6). ar-2 --- R. W. Robarge cc: Tony Winfree - J. Everette G. Williams Bill Duggins Art Lash - H. Bilbrey Herman Hand RWR:tf FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 7/24/72 TO: Tony L. Winfree From: R. W. Robarge Subject: Wastewater Treatment Examination I note with pleasure the letter from the Wastewater Treatment Plant Operators Board of Certification indicating that you successfully passed the examination for grade II. e know that this achievement was the result of dedication and hard work on your part and we appreciate your efforts. Keep up the good 'work' R. W. Robarge ccs T. E. Boyce �'. C. Collins 1� RWR/ctw REMOST SCREEN PRINT,rO INC.. STOKESDALE PLANT Inter-Office Memo TO: Mr. F. A. Euforbia Date: August 3,1971 From: R. W. Robarge Subject: Water Treatment Plant It is now getting late in the summer and there still has been nothing started to provide needed freeze protection on the water plant or to provide a propane fuel source for the incinerator. The latter is particularly urgent because recently published reports indicate that natural gas will be in extremely short supply in this area this winter. As we now stand, we will be forced to shut down the incinerator for the winter at the first gas curtailment of the season, which I expect by later September. The freeze protection building will have to be completed by November. Otherwise I do not believe that I can avoid shutting the mill down at times during periods of severe weather this winter. H. E. Williams tells me that they have some plans "on the board" for freeze protection and fuel supply and they are waiting for Bob Harden to give the go ahead. Execution time is growing very short and we must have action now. 4?:(1,,L g,„,y2_, R. W. Robarge cc: oy_ce C. Collins. P.S. The gas supply situation from Transcontinental Pipeline Co. which serves this area seems to be so critical that the State Utilities Commission has granted permission to the distributers to curtail when necessary this winter even those industries with firm gas contracts. This will be done on a selective basis. I hope that our dryer gas supplies will not be affected! FOREMOST SCREEN PRINT, INC. ,HIGHWAY 158 STOKESDALE, N. C. 27357 643-4162 (Code 919) July 1, 1971 Mr. T. E. Johnson President Haight Hydraulics, Inc. 3314 West Vliet Street Milwaukee, Wisconsin 53208 Dear Mr. Johnson: This is in response to your July 26, 1971 letter to our Mr. T. P. Thompson. I will attempt to give you the information you need to evaluate this problem. The pump is used to pump waste liquid from a collection tank to a gas fired waste incinerator. The liquid waste, a sample of which was sent to you, consists of pigments, solvents, water and mis- cellaneous chemicals used in a textile screen printing process. As you noted, the liquid also contains a large amount of solids which forms clumps which are mostly textile fibers along with some paper, etc. The sample which you have probably represents about the worst condition of fibrous solids. However, in the future we may reduce the water content to as little as 25%. The pump is located in a pit below the Tank level and has positive suction approximately of 8 inches. The pump is operating out of doors with a liquid temperature varying from 35°F to 85°F. The discharge pressure is normally about 5 psig, but increases to as much as 15 psig when the burner orifice gets plugged. The max- imum capacity needed is 150 gallons per hour. The pump is driven by variable speed 3/4 H. P. DC motor. The 150 G.P.H. is needed at 1750 RPM. The pump takes suction through a strainer and the relief valve by passes back to the tank. If you need additional information please advise. I look forward to an early recommendation on the proper pump for this service. Yours truly, R. W. Robarge, P. E. Plant Engineer cc: A. C. Collins T. P. Thompson1)-H • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. • Inter-Office Memo Date: 8/11/72 TO: Mr. M. D. Rochelle From: R. W. Robarge subject: Incinerator Capacity Problem After a discussion this morning with Mr. H. E . Williams, we have agreed that installation of an additional incinerator unit instead of enlargement of the existing unit would be the hest course in the light of recent developments with refractory pro- blems, etc. Of course the incinerator enlargement was only one part of the proposal as outlined in Mr. Williams report to Mr. Harden dated June 16, 1972. On the remaining items we were al- ready basically in agreement. To summarize, Mr. Williams original proposals were: 1. Modify existing incinerator to increase capacity. Cost $8, 772. 2. Sludge Reduction By Recycling Change. Cost $22, 475. 3. Sludge Reduction By Reducing Sludge Water Content. Cost $17, 500. 4. Lint Removal. Cost $14, 000. I agree that we should do items 2, 3 & 4 to reduce sludge volume, cut chemical costs and increase efficiency. We have now agreed that on item 1 that we should install an additional incinerator instead of enlarging the present one. . To h1lp justify the cost of an additional incinerator I feel that we probably can generate significant boiler fuel savings by converting the boilers to utilize the new incinerator exhaust gas. A feasibility study will have to be made and cost/fuel saving.: figures will have to be developed before this can be evaluated. At this point, it is an idea that needs to be deve- loped. However, regardless of the feasibility of waste heat utilization, we still think that the proper course is to in- stall an aaditional incinerator. I will proceed as time allows on a feasibility study of waste heat utilization. As soon as this can be done I will give you an estimate of the new incinerator cost along with fuel savings, if appropriate, to replace item 1 in Mr. Williams proposal. • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT • STOKESDALE,N.C. • Inter-Office Memo Page 2 Date: 8/11/72 TO: From: Subject: Incinerator Capacity Problem R. W. Robarge cc: Mr. R. A. Harden, Jr. Mr. T. E . Boyce Mr. H. E . Williams Mr. A. C. Collins RWR/ctw • FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT STOKESDALE,N.C. Inter-Office Memo Date: 2/14/72 TO: Mr. F. A. Euforbia • From: R. W. Robarge Subject: Water Treatment Plant Incinerator As I discussed with you briefly several days ago, we have reached the point where we must analyze our sludge handling capacity problem and begin to formulate long range plans to solve it. The entire problem can be summarized by saying that the incine- rator will not consume all of the solid wastes that are gene- rated by our productions. The design capacity of the incine- rator is 75 gph, and we produce sludge at an approximate rate of 301 gph (with some water dilution) . This incinerator under- capacity has been aggravated during recent months by severe lint clogging problems in the sludge piping system, which pre- vent burning at a full design rate. We have made several modi- fications to the equipment to reduce the clogging problem in- cluding non clogging air operated safety shut off valve, and an automatic timer operated air purge system to keep the firing nozzle clean. I believe that the remainder of the clogging problem, which involves the pump, will be completely solved reasonably soon. But even with no lint clogging the most sludge burning that we can hope for is 75 gph. • The following figures will illustrate exactly where we stand. Present Conditions Avg. sludge from favair 295 gph* Avg. waste color from color shop 6 gph TOTAL 301 gph Max. Incinerator capacity - 75 gph Deficit 226 gph With Dewatered Sludge A-rg. Sludge from favair 212 gph** Asg. waste color from color shop 6 gph TOTAL 218 gph Max. Incinerator capacity - 75 gph Deficit 143 gph *This is the average of measurements made on two separate occa- sions by removing the drain pipe from the favair sludge trough and catchi.lg the sludge in small containers and measuring the volume in a given time interval. Both test periods were on FIELDCREST MILLS, INC. FOREMOST SCREEN PRINT • STOKESDALE,N.C. Inter-Office Memo • Date: TO: From: Subject: normal operating days. **This is the volume of sludge measured as above but with water removed to the minimum pumping consistency. (28% water re- moved) It is possible to remove up to 40% water in a laboratory centrifuge, but the resultant product is so viscous that pumping would be difficult. As the above figures show, even if we were to find a practical way to dewater the sludge and pump it to the incinerator; we still could not burn all of the waste. I recommend that we initiate a capital project to install addi- tional incineration equipment as soon as possible. The addi- tional unit should be sized to take care of all of our present sludge generation, plus a generous margin to allow for growth. I would think that the return on investment for this project might be made reasonably attractive if the unit were located adjacent to the boiler room and the waste heat were utilized to generate steam in the boilers. One other thought that I might share is my concern for proper engineering study of this project to determine exactly what will yield the best long run economy. There are many alter- natives to be studied such as incinerator sizing, whether to dewater in addition to more incineration, location of unit, waste heat utilization, fuel economics, etc. This is a com- plex proplem which needs thorlugh study, and frankly I do not think Fieldcrest Engineering ')apartment has the resources to cope with it. Perhaps we shot_ld consider pressing for a pro- ject study to be done by outsiOe consulting engineers. R. W. K4‘1AlL R. W. Robarge cc: T. E . Boyce A. C. Collins RWR/ctw 02/14/94 17:01 $910 887 7089 CULP FINANCIAL 002 FIELDCREST CANNON, INC. M. Kenneth Doss Vice President Secretary and General Counso! February 10, 1994 Mr. Franklin N. Saxon Vice President & Chief Financial Officer Culp, Inc. P. O. Box 2686 101 South Main Street High Point, NC 27261-2686 RE: Soil & Groundwater Investigation Culp Ticking Plant, Stokesdale, NC Dear Mr. Saxon: Your January 12, 1994 letter and accompanying report titled "Culp Ticking Plant, Soil and Groundwater Investigation Report" (Enviros Report) have been received and circulated for technical review. I noted during my review of the report that certain documentation associated with the sludge removal activities pursuant to the 1986 sale was unavailable to your consultant, ENVIROS. To assist your efforts, I have enclosed copies of the pertinent closure documents that were transmitted to and approved by the NC Division of Environmental Management (DEM) . The Enviros Report raises concerns regarding residual concentrations of various constituents in the soils and groundwater at the Stokesdale facility. We believe that it is inappropriate to draw any conclusions about the significance of those remaining constituents without first assessing whether any cleanup would be 'necessary. Both State and Federal regulatory agencies use health-based threshold concentration comparisons to determine assessment and remediation levels for affected soils and groundwater. For example, the enclosed EPA memorandum includes a risk-based concentration table for nearly 600 chemicals, including several of the constituents in Varsol. The North Carolina Groundwater Section's "Guidelines for the Investigation and Remediation of Soils and Groundwater" also set out a procedure to be applied on a case-by-case basis to determine a no-action concentration for each contaminant. The draft cleanup guidelines published by the North Carolina Inactive Hazardous Sites Branch are similar. 02/14/94 17:02 $910 887 7089 CULP FINANCIAL a4003 Mr. Franklin N. Saxon Page Two February 10, 1994 We believe that health-based threshold concentrations for each constituent of concern should be developed using these recognized procedures. To this end, Fieldcrest Cannon has asked our technical consultant, RMT, Inc. of Greenville, South Carolina, to initiate the necessary health-based calculations., RMT is highly qualified in this area and has conducted similar evaluations at sites across the country. We understand that RMT expects to conclude its work by the end of February, and we will be happy to share the report with Culp. Once we have both reviewed RMT's report, we would like to meet with you in early March to discuss the situation further. Both Culp and Fieldcrest Cannon should be in a better position at that time to place the site data into their proper perspective. I also want to emphasize our view that the sludge removal and sludge storage basin closure activities performed by Fieldcrest Cannon at the Stokesdale Plant were conducted in a manner consistent with appropriate standards of practice and care. All field activities were conducted in accordance with the State- approved closure plan. Fieldcrest Cannon conducted extensive testing of the affected sludges and site groundwater during the removal and closure activities. The NC DEM provided regulatory oversight while these activities were being conducted and determined that no further action was needed. It is our position that all environmental related activities described in the 1986 Culp-Fieldcrest Purchase Agreement were in fact completed in a satisfactory manner. Please let me know what dates and times in March would be convenient for you to meet to discuss the consultants' findings and conclusions. We look forward to working cooperatively with Culp to resolve the concerns expressed in your letter. Very_ truly yours, • 61 M. Kenneth Doss MKD: jcr Enclosure cc: Mr. C. L. Kametches Mr. T. R. Staab Mr. E. H. Rowell Mr. M. R. Townsend MEMO TO Mike Hill/Garnett Smith DATE January 17, 1992 FROM Tony Winfree SUBJECT Woodward-Clyde This is in response to the Woodward-Clyde Plant survey done in our plant last year. 1. Gasoline stored in an above ground tank located in an undiked, unpaved area. Remedy: A retaining wall has been built around an eight thousand gallon "Lowcrock" tank and the gasoline tank (250 gal. ) will be placed inside this same retaining wall. 0 2. Used drum storage was in an undiked, unpaved area. Remedy: An additional 300 square foot diked drum storage area has been con- structed with proper drain to waste • - treatment system. Drum storage is limited to this area only. There are a few drums remaining outside this area that are presently being triple rinsed, cut open and properly disposed of. 3. There was an oil leak beneath and around air compressor. Remedy: Absorbant ropes have been purchased and placed around the compressor. 4 . Lubricating oil stored randomly in drums through- out the facility. There is no spill protection. Remedy: Oils have been gathered into one storage area and drip pans made for spills . 5. Hazardous and nonhazardous materials are received and stored in the same area. • Remedy: Hazardous material is now being recieved and stored in building detached and away from main building. " I CU LP Ticking Highway 158 Stokesdale, North Carolina 27357 1 MEMO TO Mike Hill/Garnett Smith DATE January 17 , 1992 Page 2 FROM Tony Winfree SUBJECT Woodward-Clyde 6. Sludge from the treatment system in a dumpster for pickup by a licensed disposal company. Leakage from the dumpster onto the gound was noted. Remedy: Approved curbing has been installed with leakage recycled to wastetreatment system. 7. Small quanities of various paints stored randomly throughout the facility. Remedy: Safety cabinet for paints purchased. Paints and various hazardous materials stored inside. 8. A small building south of the wastetreatment area used for the storage of hazardous materials . The building had no spill prevention measures . Remedy: A ramp has been installed in such a manner as to contain spills . As soon as weather permits, walls will be coated to retain any spills. 9. Spillage of dye materials was noted around the solid waste dumpster. Remedy: A curb will be constructed around the dumpster to retain any spillage . 10. Used motor oil was given to an employee for use as a dust suppressant on a dirt road. Remedy: Used oil is now being collected in a bulk storage tank (275 gallon) and will be placed in the retaining wall constructed for "Lowcrock" tank ( see Item #1 ) . 11. Duke Power owned transformers ( 3 ) assumed to con- tain PCB's should be tested. Remedy: Samples were drawn by Duke Power, tested by Water Technology and Controls, Inc. and found to be free of any PCB contaminants. - CULP Ticking Highway 158 Stokesdale,North Carolina 27357 - MEMO TO Mike Hill/Garnett Smith DATE January 17 ,_ 1992 Page 3 FROM Tony Winfree SUBJECT Woodward-Clyde In conclusion, I hope this covers all the items that needed to be addressed at this time. If I need to provide anymore information, please advise. TW:dkw 1111 = CULP 1111 Ticking Highway 158 Stokesdale, North Carolina 27357 WATER TECHNOLOGY AND CONTROLS, INC. Water Treatment Chemistries & Environmental Laboratory [Itri • • October 22 , 1991 Mr . Tony Winfree Culp Ticking P .O . Box 488 Stokesdale , NC 27357 Dear Mr . Winfree= I am writing to inform you that no PCB 's were detected • in the three transformer oil samples you submitted to us for analysis on September 17 , 1991 . The analytical method used was 600/4-81-045 , and the detection limit was 5 milligrams/kilogram . Analytical reports are attached . If any questions arise about this data please contact me . Sincerely , )Yuma Rl,/ V / ` Mike Vaughan Laboratory Manager • • • • Offices: 106-A South Walnut Circle • P.O. Box 8808 • Greensboro, N.C. 27419 • (919) 852-0802 Laboratory: Route 10, Box 460 • Reidsville, N.C. 27320 • (919) 342-4748 - Lu I IUN INCIDENT/U.S.T. LEAK REPORTING FORM Departmeveof Environment.Health,Natural Resources Confirm. GW Contamination(Y/M Incident# Division of Environmental Management Major Soil Contamination(Y/N) GROUNDWATER SECTION •• Minor Soil Contaminatln(Y/N) Date Incident Occurred or Leak Detected !l-7-7C INCIDENT DESCRIPTION . - Incident Location/Name CO L 77C'X/J„'(' Address 7- C( IL-1 co Y.' /5 f, City/Town Sit1(E SD LC County ( (..t IL Imo,-� Region L)\; j gz Briefly Descnbe Incident C.ti& F 71-t11 f d A-3 i EtAi :- \6-.1 LA CO' J 5 yt3 Leou'j -7.0t. GE'Qy._IN(; Ali w.5 A-Lsc 5USCE1°77'31 Tp FLc-aC's7(A E'. C(1,1.c Q„-.r•‘N4 Af S I NCL t_' Eb C NLOK‘bps, 7t7.1; b I eC'cb Sc;L i n I ►v `r-%^\-)-n(;A.x,'E-S . USE-9a 4(;c c,lV ji l-1.-.`f I?E�-AV f 3Cci k1 POTENTIAL SOURCE OWNER-OPERATOR Telephone Potential Source Owner-Operator yN1\ M . Company C UL Street Address 0,d . 3c,i< I-,F / 7 2(.0 I-I cu'r' /SF City S rL * A-c.L I County (.`J i L i'c) � state / I Zp Code Z 7 3S'7 C`t77 OWNERSHIP c, 0.N/A 1.Municipal 2.Military 3.Unknown Private 5.Federal 6.County 7.State OPERATION TYPE 0.N/A 1.Public Service 2.Agricultrurd 3.Residential 4.Educational/Relig. Industrial 6.Commercial 7.Mining POLLUTANTS INVOLVED MATERIALS INVOLVED AMOUNT LOST AMOUNT RECOVERED SOURCE OF POLLUTION PRIMARY SOURCE OF POLLUTION PRIMARY POLLUTANT TYPE LOCATION SETTING (Select one) • (Select one) 1.Intentional dump13.Well 1.Pesticide/herbicide Oacility 1.Residential 2 Pit,pond.lagoon 14.Above-ground 2.Radioactive waste 2.Railroad 2.Industrial Storage Tank 3.Leak-underground 3.Gasoline/diesel 3.Waterway r3.Urban 4.Spray irrigation 15.Nonpoint source 4.Heating oil 4.Pipeline (d.Rural 5.Land application 5.Other petroleum prod. 5.Dumpsite 6.Animal feedlot 6.Sewage/septage 6.Highway 7.Source unknown 7.Fertilizers 7.Residence 8.Septic tank 8.Sludge 8.Other 9.Sewer Tine 9.Solid waste leachate 10.Stockpile 10.Metals • Site Priority 11.Landfill 11.Other Inorganics Ranking 12.Spill-surface 12.Other organics 32.rJ A D.E.M�egional Contact Signature - Date _ It-� CAL- E- &C 1�. ..ZLI 6�<-�(( �, 6, GW-61 Revised 2/95 •ivu wa vim romsa.nnw 1nrl'uci Jurruca WELLS AFFECTED 2.NO • NUMBER OF WELLS AFFECTED s Well(s)Contaminated:(Users Name) . 1. Bu ►- rRtc ic \ I►mod ustries 2. Count,rii e Mcrcr . • 5. Circle Appropriate Responses CC u►';V Fi€ALA iT• Lab Samples Taken By 1.DEM 2.DHS =<ponsible Partyet, her 5.None Samples Taken Include: Groundwater 2.Soil LOCATION OF INCIDENT 7 1/2 Min.Quad Name Lam:Deg:Min:Sec: 5 Min.Quad Number Long,:Deg:Min:Sec: .74 o. 7 Draw Sketch of Area or Attach Additional Maog GW/TF_zoo Page I or ? acident Name: ,�1p Ti cki v)c.} Region/County: w 5R0 (G-tc 6/1/92 :roundwaier Incident File T: Ranking Performed by: K Grc 9 C • )ate: 7 - [5 9G, NORTH CAROLINA GROUNDWATER CONTAMINATION INCIDENT MANAGEMENT SITE PRIORITY RANKING SYSTEM (To be completed by Regional Office) ?hints Awurrt A. 3olcsica tea product La confined ems or iacar phase product datactad at or above 20: of ttia lower Ezposive limit or at healtt coacara levels; award :0 poiac3 total 3. Fin frae product subject co ignition in a:posed ar-_as such as sarface water impotatents, stream, excavations, etc.; award 50 pints total • X f :-4nst d 0P?±nc ?Tatar Sucthss L. ? iiata, domestic vital rouiv veiil roarl4rirc subs'cancas La crrr,nr +nttq s aeJiir? ? !ICC r, g'rcurhatar qualit7 sc ± ; raid :0 Wiz; per vet 2. ?!bllc or il>stitaticni water sandy well =sin* subs".....rne lII rmr.snr*arinnq syreishir7 tj 3CAC 2L grvuitcaiazar ouaiity !ca'nards; award 20 points ger veil 140 3. 3r 'i=nr1S of Cass 3S- L =tee- Atm.ouaiit'1 S'Zeroc'3I'i.S as a malt of grcu a Tatar dlst''.:r ; a'iar'1 20 points par74i� cs gatar :call i^"'ar'z . 4. If a vacar snt i7 veil i dgnr'r;GA ia Items.C. l 1 ma :l 2 cannot te r i:rani, v 'n arlrezq ontL'c hair only waits raqa.izing uccxi:II cair award :0 oiIIts car i='i cati a 3. Threat :C Rnr^arlin:rad ]rot"r*Q laur ue^i�ii s 1. ?rims. donuts vaca_r suraly veil Tama vitr..:; 'E00 :ant norm or•innr of "rr-aimmr scum: award 10 pints Cer vell 1750 5O 2. ?n..Dl1C ar iasti..i'tiaml vac r sanoi7 veil ! caatad ilk in 1500 feet dcYuaraiiza t of c,rr-nr-rr a-oulC..; awai 15 points pm veil"' 3. Lai stem atarr for ;Obi!: natal sacly lcami nit i is 112 nla Vcxagildi2M of • n:nt sourra; and ] points ger;Tatar iutpiy systaa i, rf any well idaatifiad rn It_:s . 3. 1 and :1. 3. 2 or an iatita S its 1:. 3.. 3. ara loczed aar of C^'tr=ir:rt 3c11:2; await a d4z ' i 20 ;visits total (not 7aLl or . :.0 C. 7at0r aria 3xcosura 1. ?rabic: mars dacacrad in 'rn:nica le : "'._r aei: 2 : -ta laver is -a i ^332,.....�(51 I :0. of � _7xt a'? Si;•. _�. 7r aeati1 =xi= Levers: Ott 10 points Mai 2. ?rodua 71vars dnt_s'c :ter ::.fi s :.`:3s (itnl"i.tatia :lliinir sewer _e i.. . ':C'L:7 7al kt3, !cr.! :eiov 201 or =a . r s I i r• :0 goitcs =al .�... A. Unrr"r-C i'a or i+`a _ 'r ter'. . 1L C2 _..:m- _ S i C'��1 . rC rs. _:rot :rr i Landfills. intrarer.:.:r ant _. . 1. blcrArryi or =nr+*-t $Mitre Mid LI aCC7e ose 3'1 coat r=es W radeive : ;rote:, or solid vaster sari 30 pots per motets 3 0 2. . Active 'se of =a ar candi:-'ed has hen di esrnri m,ai or ; was chased by a amp-�� Las e se at a ar asta, here, so= ant es to raisse oriac ar into de =vi=aBent; mat 10 points oe:sin _ �. 3 M ;,y AS--eT TP2d0.l ,is1.aa:, ,r tarriat - t' an _or�ei1 logs i ;;r:r, `�t'3t n0 rnntLzati Layer is arsat above br.:ra t or within may feet ai 1at ire; award 10 points coral - I B. Rnri-r tat Cant'1t - Oata ar dosar7ar one incfiran that ao diSe.ara 0a r.s Cr _ifa ;iz ass disconr mist between the scurca _ arar d cep st doyagrdienc finning watt supply; maid 10 points carat I O C. 3urt Groambatar Quality • Tha worst rise ➢OII'tar or supply veil =rains C^^r:ainanr ?MIS: iS: 1. At less elm 10 tires rtte 2L grrontatar Sz ards; :hard C goinca 2. ?ec'a'enz 10 and 100 t?ms the 2L smcontsratar. standards; wad 20 0Lts 3. Galatea than 100 tit's the 2L pain6ster standards; award i0 paints 'c) V. R?GIONIONAL OF?IC3 33SFO S'd arm Za'IX1 ?clarity A - (Sit! Teets any gpg of the crita ia) 1. Tatar supply 'iell(s) cca as natal and no a tarrnate vacar supplies available. 2. 9atars arsent 1n cvnfir.le°" arms at :suosive or health err**,, laveis. 3. Traatad sari water s,maly in violation of the safe tirini ,q, standards. ado sty 8 - (lay One) 1. iate_r simply wei?(s1 rrntrsrtinatui, but alt2rwo stater sapplis available. 2. Utz: sacoly veil(s1 within 1500 ;:ant of site, but not r rainarmi and no altEtrata 'atr simolir-ava.t�le. 3. 'Taper; present ?n ccntint� areas hat not at amlosive or health th r^.IIre^t levels. ?L'nLty C (Sorb! 1. YO vote sonply veil(s) 2. Tatar :apply well(s1 grater than 1500 carat orto site, no alrmr"1r2 Tatar ;apply available. ?sty 0 - (Both) 1. 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' 1\./4'', II(V 1 ...-- '/ -(.__%,--;';/// '''' V ii/b; t ( - ' )1'N'; Q,,* '-' ' ' i ‘l c ) C .. l .-'"\1‘ , ' \ ,Y,FP ( - \ ' ( le 55 ,,,_-/7- .h),) ,>-'"-----ii N-..,:i it, _._‘..5A/,---V '1 , -- ------,:\(( , IP/ iffi(1 v , , , , , •' -- I . ,• -T KiilgS ' - - A VI\ 1 ) i '') /5 tl '- 17(-- - ,'6 ( 1 ,' , 1 -.„,... • \ a' ''t % / )? r( ('‘ ' _:--;'1) A 6E i' ,, • ' ) ) )1i ) 11, /— ' ' ' ti `-lx \— -s i , , • A ,, , __-____4,,I, t , )-) _ f(,,_,,x,\ , U.S. Postal Service CERTIFIED MAIL . RECEIPT ul (Domestic Mail Only:No Insurance Coverage Provided M For deliver/Inforrration•; .•1 s www.usps.como lr) Postage MEM Ri Certified Fee m (;.7 5 Postmark Return Receipt Fee 4; 36 H 1:11 ere (Endorsement Required) Restricted Delivery Fee (Endorsement Required) flJ Total Postage 8,Fees S . .0 Sent Tc Bill Callahan treet,. Culp, Inc. 1:3 g r, or PO I P.O Box 488 City,St Stokesdale, NC 27357 actions SENDER: COMPLETE THIS SECTION COMPLETE THIS SECTION ON DELIVERY • Complete items 1,2,and 3.Also complete A. Signature ,/ item 4 if Restricted Delivery is desired. �„> JL i El Agent • Print your name and address on the reverse X • ❑Addressee so that we can return the card to you. B. Received by(Printed Name) C. fat:'of I elivery ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: D. Is delivery address different from item 1? Eles if YES,enter delivery address below: ❑ No Bill Callahan Culp, Inc. P.O. Box 488 3. S ice Type Stokesdale, NC 27357 Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑Insured Mail ❑ C.O.D. 4. Restricted Delivery?(Extra Fee) 0 Yes 2. P (; 7008 3230 0003 2547 0305 PS Form 3811,August 2001 Domestic Return Receipt / s— a 2ACPR1-03-P-4081 UNITED STATES POSTAL SERVICEN'SaT, t as .__ . _ .1.:7 • , (...�--1. �'=- •ermit No.G-10 • c r { - icy'}'. ' • Sender: Please print your name, address, and P+4 in this box • 0 Aquifer Protection Section N.C. Dept. of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC 27107-2241 - !!!llttlll�llitttl Fliltti!!!tl�tttl l�FFl tliill 11 lttl it►F11!!!� III