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HomeMy WebLinkAboutWQ0024091_Application (FTSE)_20200414Corolla Bay PS Upgrade Fast Track Application Prepared For: Carolina Water Service, Inc. of NC 4944 Parkway Plaza Blvd Suite 375C Charlotte, NC 28217-1983 Prepared By: Burgin Engineering, Inc. PO Box 1804 0000 °000° Irmo, SC 29063 ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / Cover Letter NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / ♦i♦eft 0666 O6-6 Do Burgin Engineering, inc. April 07, 2020 Mr. Robert Tankard North Carolina Department of Environmental Quality Division of Water Resources Water Quality Regional Operations Section 943 Washington Square Mall Washington, NC 27889 Reference: Corolla Bay Pump Station Upgrade Fast Track Application Currituck County Monteray Shores Collection System WQ0009772 Dear Mr. Allen: Please find enclosed two (2) sets of the application package along with the Fast Track fee for your review. This application package will also be sent to you by email with download link of all application information. Please let me know if you need anything else. Sincerely, Burgin Engineering, Inc. qgziAGI-I�A Robert G. Burgin, Jr. P.E. .❖:❖. oo, o oo eu1911 Englnee�in5 c. PO Box 1804 Irmo, SC 29063 ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / Cover Letter Application ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / State of North Carolina DWR Department of Environmental Quality Division of Water Resources 15A NCAC 02T .0300 — FAST TRACK SEWER SYSTEM EXTENSION APPLICATION Division of Water Resources INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION This application is for sewer extensions involving gravity sewers, pump stations and force mains, or any combination that has been certified by a professional engineer and the applicant that the project meets the requirements of 15A NCAC 02T and the Division's Minimum Design Criteria and that plans, specifications and supporting documents have been prepared in accordance with, 15A NCAC 02T, 15A NCAC 02T .0300, Division policies and good engineering practices. While no upfront engineering design documents are required for submittal, in accordance with 15A NCAC 02T .0305(b), design documents must be prepared prior to submittal of a fast track permit application to the Division. This would include plans, design calculations, and project specifications referenced in 15A NCAC 02T .0305 and the applicable minimum design criteria. These documents shall be available upon request by the Division. Projects that are deemed permitted (do not require a permit from the Division) are explained in 15A NCAC 02T.0303. Projects not eligible for review via the fast track process (must be submitted for full technical review): ➢ Projects that require an environmental assessment in accordance with 15A NCAC 1C .0100; ➢ Projects that do not meet any part of the minimum design criteria (MDC) document; ➢ Projects that involve a variance from the requirements of 15A NCAC 2T; ➢ Pressure sewer systems utilizing septic tank -effluent pumps (STEPS) or simplex grinder pumps; ➢ STEP or simplex grinder pumps connecting to pressurized systems (e.g. force mains); ➢ Vacuum sewer systems. General — When submitting an application, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. Failure to submit all required items will necessitate additional processing and review time, and may result in return of the application. Unless otherwise noted, the Applicant shall submit one original and one copy of the application and supporting documentation. A. One Original and One Copy of Application and Supporting Documents ❑ Required unless otherwise noted B. Cover Letter (Required for All Application Packages): ❑ List all items included in the application package, as well as a brief description of the requested permitting action. ➢ Be specific as to the system type, number of homes served, flow allocation required, etc. ➢ If necessary for clarity, include attachments to the application form. C. Application Fee (All New and Major Modification Application Packages): ❑ Submit a check or money order in the amount of $480.00 dated within 90 days of application submittal. ➢ Payable to North Carolina Department of Environmental Quality (NCDEQ) D. Fast Track (Form: FTA 04-16) Application (Required for All Application Packages): ❑ Submit the completed and appropriately executed application. ➢ If necessary for clarity or due to space restrictions, attachments to the application may be made. ❑ If the Applicant Type in Item I.2 is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item L2 is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ❑ The Project Name in Item I1.1 shall be consistent with the project name on the flow acceptance letters, agreements, etc. ❑ The Professional Engineer's Certification on Page 5 of the application shall be signed, sealed and dated by a North Carolina licensed Professional En ig neer. ❑ The Applicant's Certification on Page 5 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Page 1 of 3 E. Flow Tracking/Acceptance Form (Form: FTSE 04-16) (If Applicable): ❑ Submit the completed and executed FTSE form from the owners of the downstream sewers and treatment facility. ➢ Multiple forms maybe required where the downstream sewer owner and wastewater treatment facility are different. ➢ The flow acceptance indicated in form FTSE must not expire prior to permit issuance and must be dated less than one year prior to the application date. ➢ Submittal of this application and form FTSE indicates that owner has adequate capacity and will not violate G.S. 143- 215.67 a . ➢ Intergovernmental agreements or other contracts will not be accepted in lieu of a project -specific FTSE. F. Site Maps (All Application Packages): ❑ Submit an 8.5-inch x 11-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project area and closest surface waters. ➢ Location of the project (gravity sewer, pump stations & force main) ➢ Downstream connection points and permit number (if known) for the receiving sewer ❑ Include a street level map (aerial) showing general project area so that Division staff can easily locate it in the field. G. Existing Permit (All Modification Packages): ❑ Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., permit description, flow allocation, treatment facility, etc.). H. Power Reliability Plan (Required if portable reliability option utilized for Pump Station): ❑ Per 15A NCAC 02T .0305(h)(1), submit documentation of power reliability for pumping stations. ➢ This alternative is only available for average daily flows less than 15,000 gallons per day ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant and is compatible with the station. The Division will accept a letter signed by the applicant (see 15A NCAC 02T .0106(b)) or proposed contractor, stating that "the portable power generation unit or portable, independently -powered pumping units, associated appurtenances and personnel are available for distribution and operation of this pump station." ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. (Required at time of certification) I. Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .0115(a)(1) provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the sewer extension, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. J. Operational Agreements (Applications from HOA/POA and Developers for lots to be sold): ❑ Home/Property Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement (FORM: HOA). ❑ Per 15A NCAC 02T .0115(c), submit a copy of the Articles of Incorporation, Declarations and By-laws. ❑ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed Operational Agreement (FORM: DEW For more information, visit the Division's collection systems website INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Page 2 of 3 THE COMPLETED APPLICATION PACKAGE INCLDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE APPROPRIATE REGIONAL OFFICE: REGIONAL OFFICE ADDRESS COUNTIES SERVED Asheville Regional Office 2090 US Highway 70 Avery, Buncombe, Burke, Caldwell, Cherokee, Water Quality Section Swannanoa, North Carolina 28778 Clay, Graham, Haywood, Henderson, Jackson, (828) 296-4500 Macon, Madison, McDowell, Mitchell, Polk, (828) 299-7043 Fax Rutherford, Swain, Transylvania, Yancey Fayetteville Regional Office 225 Green Street Suite 714 Anson, Bladen, Cumberland, Harnett, Hoke, Water Quality Section Fayetteville, North Carolina 28301-5094 Montgomery, Moore, Robeson, Richmond, (910) 433-3300 Sampson, Scotland (910) 486-0707 Fax Mooresville Regional Office 610 E. Center Avenue Alexander, Cabarrus, Catawba, Cleveland, Water Quality Section Mooresville, North Carolina 28115 Gaston, Iredell, Lincoln, Mecklenburg, Rowan, (704) 663-1699 Stanly, Union (704) 663-6040 Fax Raleigh Regional Office 1628 Mail Service Center Chatham, Durham, Edgecombe, Franklin, Water Quality Section Raleigh, North Carolina 27699-1628 Granville, Halifax, Johnston, Lee, Nash, (919) 791-4200 Northampton, Orange, Person, Vance, Wake, (919) 788-7159 Fax Warren, Wilson Washington Regional Office 943 Washington Square Mall Beaufort, Bertie, Camden, Chowan, Craven, Water Quality Section Washington, North Carolina 27889 Currituck, Dare, Gates, Greene, Hertford, Hyde, (252) 946-6481 Jones, Lenoir, Martin, Pamlico, Pasquotank, (252) 975-3716 Fax Perquimans, Pitt, Tyrrell, Washington, Wayne Wilmington Regional Office 127 Cardinal Drive Extension Brunswick, Carteret, Columbus, Duplin, New Water Quality Section Wilmington, North Carolina 28405 Hanover, Onslow, Pender (910) 796-7215 (910) 350-2004 Fax Winston-Salem Regional Office 450 W. Hanes Mill Road Alamance, Alleghany, Ashe, Caswell, Davidson, Water Quality Section Suite 300 Davie, Forsyth, Guilford, Rockingham, Randolph, Winston-Salem, North Carolina 27105 Stokes, Surry, Watauga, Wilkes, Yadkin (336) 776-9800 INSTRUCTIONS FOR FORM: FTA 04-16 & SUPPORTING DOCUMENTATION Page 3 of 3 State of North Carolina Department of Environmental Quality DWR Division of Water Resources 15A NCAC 02T .0300 — FAST TRACK SEWER SYSTEM EXTENSION APPLICATION Division of Water Resources FTA 04-16 & SUPPORTING DOCUMENTATION Application Number: (to be completed by DWR) All items must be completed or the application will be returned I. APPLICANT INFORMATION: 1. Applicant's name: CAROLINA WATER SERVICE, INC. OF NC (company, municipality, HOA, utility, etc.) 2. Applicant type: ❑ Individual ® Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State/County ❑ Municipal ❑ Other 3. Signature authority's name: J BRYCE MENDENHALL per 15A NCAC 02T .0106(b) Title: Vice President of Operations 4. Applicant's mailing address: 4944 Parkway Plaza Blvd Suite 375C City: Charlotte State: NC Zip: 28217-1983 5. Applicant's contact information: Phone number: (704) 319-0517 Email Address: bryce.mendenhallkcarolinawaterserviceinc.com II. PROJECT INFORMATION: 1. Project name: Corolla Light PS Upgrade 2. Application/Project status: ❑ Proposed (New Permit) ® Existing Permit/Project If a modification, provide the existing permit number: WQ0024091 and issued date: 2008 If new construction but part of a master plan, provide the existing permit number: WQ00 3. County where project is located: Currituck 4. Approximate Coordinates (Decimal Degrees): Latitude: 35.354401' Longitude:-75.826281' 5. Parcel ID (if applicable): 115E000OPEN0002 (or Parcel ID to closest downstream sewer) III. CONSULTANT INFORMATION: 1. Professional Engineer: Robert G. Bur ig'n Jrk License Number: 10184 Firm: 4218 Mailing address: PO Box 1804 City: Irmo State: SC Zip: 29063- Phone number: (803) 730-1175 Email Address: rab(iDbur i_ig nen ing eeringinc.com IV. WASTEWATER TREATMENT FACILITY (WWTF) INFORMATION: 1. Facility Name: Monteray Shore WWTF Permit Number: WWQ Owner Name: CAROLINA WATER SERVICE, INC. OF NC V. RECEIVING DOWNSTREAM SEWER INFORMATION (if different than WWTF): 1. Permit Number(s): WQ Downstream (Receiving) Sewer Size: inch System Wide Collection System Permit Numbers (applicable): WQCS Owner Name(s): FORM: FTA 04-16 Page 1 of 5 VI. GENERAL REQUIREMENTS 1. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been attached? ❑ Yes [:]No ❑N/A 2. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV) been attached? ❑ Yes ❑No ❑N/A 3. If the Applicant is a Home/Property Owners' Association, has an Operational Agreement (FORM: HOA) been attached? ❑ Yes ❑No ❑N/A 4. Origin of wastewater: (check all that apply): ® Residential Owned ❑ Retail (stores, centers, malls) ❑ Car Wash ❑ Residential Leased ❑ Retail with food preparation/service ❑ Hotel and/or Motels ❑ School / preschool / day care ❑ Medical / dental / veterinary facilities ❑ Swimming Pool /Clubhouse ❑ Food and drink facilities ❑ Church ❑ Swimming Pool/Filter Backwash ❑ Businesses / offices / factories ❑ Nursing Home ❑ Other (Explain in Attachment) 5. Nature of wastewater: 100 % Domestic/Commercial % Commercial % Industrial (See 15A NCAC 02T .0103(20)) 4,Is there a Pretreatment Program in effect? ❑ Yes ❑ No 6. Hasa flow reduction been approved under 15A NCAC 02T .0114(f)? ❑ Yes ®No ➢ If Yes, provide a copy of flow reduction approval letter 7. Summarize wastewater generated by project: Establishment Type (see 02T.0114(f)) Daily Design Flow a,n No. of Units Flow gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD gal/ GPD Total GPD a See 15A NCAC 02T .0114(b), (dLe)(1) and (e)(2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). b Per 15A NCAC 02T .0114(c), design flow rates for establishments not identified [in table 15A NCAC 02T.01141 shall be determined using available flow data, water using fixtures, occupancy or operation patterns, and other measured data. 8. Wastewater generated by project: 0 GPD (per 15A NCAC 02T .0114) ➢ Do not include future flows or previously permitted allocations If permitted flow is zero, indicate why: ❑ Pump Station or Gravity Sewer where flow will be permitted in subsequent permits that connect to this line ® Flow has already been allocated in Permit Number: WO0024091 ❑ Rehabilitation or replacement of existing sewer with no new flow expected ❑ Other (Explain): FORM: FTA 04-16 Page 2 of 5 VII. GRAVITY SEWER DESIGN CRITERIA (If Applicable) - 02T .0305 & MDC (Gravity Sewers): 1. Summarize gravity sewer to be permitted: _F Size (inches) Length (feet) Material ➢ Section II & III of the MDC for Permitting of Gravity Sewers contains information related to design criteria ➢ Section III contains information related to minimum slopes for gravity sewer(s) ➢ Oversizing lines to meet minimum slope requirement is not allowed and a violation of the MDC VIII. PUMP STATION DESIGN CRITERIA (If Applicable) — 02T .0305 & MDC (Pump Stations/Force Mains): COMPLETE FOR EACH PUMP STATION INCLUDED IN THIS PROJECT 1. Pump station number or name: Corolla Bay PS 2. Approximate Coordinates (Decimal Degrees): Latitude: 35.354401' Longitude:-75.826281' 3. Design flow of the pump station: 0.568 millions gallons per day (firm capacity) 4. Operational point(s) of the pump(s): 595 gallons per minute at 62 feet total dynamic head (TDH) 5. Summarize the force main to be permitted (for this Pump Station): Size (inches) 1 Length (feet) Material 6 197 C900 SDR 25 8 202 C900 SDR 25 6. Power reliability in accordance with 15A NCAC 02T .0305(h)(1): ® Standby power source or pump with automatic activation and telemetry - 15A NCAC 02T .0305(h)(1)(B)_ ➢ Required for all pump stations with an average daily flow greater than or equal to 15,000 gallons per day ➢ Must be permanent to facility Or if the pump station has an average daily flow less than 15,000 gallons per day: ❑ Portable power source with manual activation, quick -connection receptacle and telemetry - 15A NCAC 02T .0305(h)(1)(C) or ❑ Portable pumping unit with plugged emergency pump connection and telemetry - 15A NCAC 02T .0305(h)(1)(C): ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant (draft agreement) and is compatible with the station. ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. FORM: FTA 04-16 Page 3 of 5 IX. SETBACKS & SEPARATIONS — (02B .0200 & 15A NCAC 02T .0305(f)): 1. Does the project comply with all separations found in 15A NCAC 02T .0305(f) & (g) ➢ 15A NCAC 02T.0305 contains minimum separations that shall be provided for sewers stems: ❑ Yes [—]No Setback Parameter* Separation Required Storm sewers and other utilities not listed below vertical 24 inches Water mains vertical -water over sewer including in benched trenches 18 inches Water mains horizontal 10 feet Reclaimed water lines vertical - reclaimed over sewer 18 inches Reclaimed water lines horizontal - reclaimed over sewer 2 feet **Any private or public water supply source, including any wells, WS-I waters of Class I or Class II impounded reservoirs used as a source of drinking water 100 feet **Waters classified WS (except WS-I or WS-V), B, SA, ORW, HQW, or SB from normal high water or tide elevation and wetlands see item IX.2 50 feet **Any other stream, lake, impoundment, or ground water lowering and surface drainage ditches 10 feet Any building foundation 5 feet Any basement 10 feet Top slope of embankment or cuts of 2 feet or more vertical height 10 feet Drainage systems and interceptor drains 5 feet Any swimming pools 10 feet Final earth grade vertical 36 inches ➢ 15A NCAC 02T.0305W contains alternatives where separations in 02T.0305(f) cannot be achieved. ➢ **Stream classifications can be identified using the Division's NC Surface Water Classifications webpage ➢ If noncompliance with 02T.0305( or (g), see Section X of this application 2. Does the project comply with separation requirements for wetlands? (50 feet of separation) ® Yes ❑ No ❑ N/A ➢ See the Division's draft separation requirements for situations where separation cannot be meet ➢ No variance is required if the alternative design criteria specified is utilized in design and construction ➢ As built documents should reference the location of areas effected 3. Does the project comply with setbacks found in the river basin rules per 15A NCAC 02B .0200? ❑ Yes ❑ No ❑ N/A ➢ This would include Trout Buffered Streams per 15A NCAC 213.0202 4. Does the project require coverage/authorization under a 404 Nationwide or ❑ Yes ® No individual permits or 401 Water Quality Certifications? ➢ Information can be obtained from the 401 & Buffer Permitting Branch 5. Does project comply with 15A NCAC 02T.0105(c)(6) (additional permits/certifications)? ® Yes ❑ No Per 15A NCAC 02T.0 I 05(c)(6), directly related environmental permits or certification applications are being prepared, have been applied for, or have been obtained. Issuance of this permit is contingent on issuance of dependent permits (erosion and sedimentation control plans, stormwater management plans, etc.). 6. Does this project include any sewer collection lines that are deemed "high -priority?" Per 15A NCAC 02T.0402, "high -priority sewer" means "any aerial sewer, sewer contacting surface waters, siphon, or sewer positioned parallel to streambanks that is subject to erosion that undermines or deteriorates the sewer. ❑ Yes ® No ❑ N/A ➢ If yes, include an attachment with details for each line, including type (aerial line, size, material, and location). High priority lines shall be inspected by the permittee or its representative at least once every six -months and inspections documented per 15A NCAC 02T.0403(a)(5) or the permitee's individual System -Wide Collection permit. FORM: FTA 04-16 Page 4 of 5 X. CERTIFICATIONS: 1. Does the submitted system comply with 15A NCAC 02T, the Minima and Force Mains latest version),and the Gravity Sewer Minimum De,, ® Yes ❑ No If No, complete and submit the Variance/Alternative Design Request review. Approval of the reauest is reauired prior to submittal of 1 2. Professional Engineer's Certification: Robert G. Burgin, Jr. as (VADC 10-14) and supporting documents for (Professional Engineer's name from Application Item IlI.I.) attest that #his application for has been reviewed by me and is accurate, complete and consistent with the information sL specifications, engineering calculations, and all other supporting documentation to the best of my attest that to the best of my knowledge the proposed design has been prepared in accordance regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers (latest version), and the Mir for the Fast -Track Permitting of Pump Stations and Force Mains (latest version). Although other pi developed certain portions of this submittal package, inclusion of these materials under my signature I have reviewed this material and have judged it to be consistent with the pr posed design. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6 , any person who k statement, representation, or certification in any application package shall b guilty of a Class 2 include a fine not to exceed $10,000, as well as civil penalties up to $25,000 1 er violation. North Carolina Professional Engineer's seal, signature, and date 3. Applicant's Certification per 15A NCAC 02T .0106(b): I, J Bryce Mendenhall (Signature Authority's name & title from Application Item 1.3.) G r 4141202U attest that has been reviewed by me and is accurate and complete to the best of my kno ledge. I understand that if this application are not completed and that if all required supporting docurrentation and attachments ai application package is subject to being returned as incomplete. I understand that any discharge of waste` discharge system to surface waters or the land will result in an immediate enforcement action that may in( injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resource of this permit be violated. I also understand that if all required parts of this a plication package are not c all required supporting information and attachments are not included, this application package will b( incomplete. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6 , any person who k statement, representation, or certification in any application package shall b guilty of a Class 2 include a fine not to exceed $10 000 as well as civil pepqties up$25,00Qp r violation. Signature: Date: -Q 11 ed in the plans, vledge. I further h the applicable in Design Criteria sionals may have seal signifies that makes any false mor, which may application for 11 required parts of not included, this ater from this non- ude civil penalties, should a condition mpleted and that if returned to me as makes any false wor, which may FORM: FTA 04-16 1 1 Page 5 of 5 State of North Carolina nIIID Division of Water Resources Department of Environmental Quality Division of Water Resources Flow Tracking for Sewer Extension Applications (FTSE 10-18) Entity Requesting Allocation: Carolina Water Service, Inc. of NC Project Name for which flow is being requested: Corolla Bay PS Modification More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: Monteray Shores WWTP b. WWTP Facility Permit #: WQ00097720 All flows are in MGD c. WWTP facility's permitted flow 0.720 MGD d. Estimated obligated flow not yet tributary to the WWTP e. WWTP facility's actual avg. flow f. Total flow for this specific request g. Total actual and obligated flows to the facility h. Percent of permitted flow used 0.240855 MGD 0.1465 MGD (2019) 0.0 MGD 0.387355 MGD 53.7 % II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) Design Pump Pump Average Approx. Station Station Firm Daily Flow** Current (Name or Permit Capacity, * (Firm / pf), Avg. Daily Number) No. MGD MGD Flow, MGD (C) (D)=(B+C) (E)=(A-D) Obligated, Not Yet Total Current Tributary Flow Plus Daily Flow, Obligated Available MGD Flow Capacity*** * The Firm Capacity (design flow) of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5, per Section 2.02(A)(4)(c) of the Minimum Design Criteria. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): Downstream Permit Number: Page 1 of 6 FTSE 10-18 III. Certification Statement: I certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form certifies that the receiving collection system or treatment works has adequate capacity to transport and treat the proposed new wastewater. Signing Official Signature Title of Signing Official Date Page 2 of 6 FTSE 10-18 PLANNING ASSESSMENT ADDENDUM (PAA) Submit a planning assessment addendum for each pump station listed in Section II where Available Capacity is < 0. Pump Station (Name or Number): Given that: a. The proportion and amount of Obligated, Not Yet Tributary Daily Flow (C) accounts for % and MGD of the Available Capacity (E) in Pump Station : and that 163 The rate of activation of this obligated, not yet tributary capacity is currently approximately MGD per year; and that A funded Capital Project that will provide the required planned capacity, namely is in design or under construction with planned completion in ; and/or d. The following applies: Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. I understand that this does not relieve the collection system owner from complying with G.S. 143- 215.67(a) which prohibits the introduction of any waste in excess of the capacity of the waste disposal system. Signing Official Signature Date Page 3 of 6 FTSE 10-18 Instructions for Flow Tracking form (FTSE) and Planning Assessment Addendum (PAA) Section I a. WWTP Facility Name: Enter the name of the WWTP that will receive the wastewater flow. b. WWTP Facility Permit #: Enter the NPDES or Non -Discharge number for the WWTP receiving the wastewater flow. c. WWTP facility's permitted flow, MGD: From WWTP owner's NPDES or Non -Discharge permit. d. Estimated obligated flow not yet tributary to the WWTP, MGD: This includes flows allocated to other construction projects not yet contributing flow to the collection system. Flows allocated through interlocal agreements or other contracts not yet contributing flow to the collection system are also included. For POTWs that implement a pretreatment program, include flows allocated to industrial users who may not be using all of their flow allocation. Please contact your Pretreatment Coordinator for information on industrial flow tributary to your WWTP. As of January 15, 2008 the POTW should have reviewed flow allocations made over the last two years and reconciled their flow records, to the best of their ability, so it is known how much flow has been obligated and is not yet been made tributary to the WWTP, in accordance with local policies and procedures employed by the reporting entity. e. WWTP facility's actual avg. flow, MGD: Previous 12 month average. £ Total flow for this specific request, MGD: Enter the requested flow volume. g. Total actual and obligated flows to the facility, MGD Equals [d + e + f] h. Percent of permitted flow used: Equals [(g / c)* 100] For example: On January 15 a POTW with a permitted flow of 6.0 MGD, reported to the Regional Office that there is 0.5 MGD of flow that is obligated but not yet tributary. The annual average flow for 2007 is 2.7 MGD. There is a proposed flow expansion of 0.015 MGD. The first Form FTSE submitted after January 15, 2008 may have numbers like this: c. = 6.0 MGD d. = 0.5 MGD e. = 2.7 MGD £ = 0.015 MGD g. = 3.215 MGD h. = 53.6 % The next Form FTSE may be updated like this with a proposed flow expansion of 0.102 MGD: c. = 6.0 MGD d. = 0.515 MGD e. = 2.73 MGD f. = 0.102 MGD g. = 3.349 MGD h. = 55.8 % Each subsequent FTSE form will be updated in the same manner. Page 4 of 6 FTSE 10-18 Section II List the pump station name or number and approximate pump station firm capacity, approximate design average daily flow (A) approximate current average daily flow (B), and the obligated, not yet tributary flow through the pump station (C) for each pump station that will be impacted by the proposed sewer extension project. Calculate the total current flow plus obligated flow (D=B+C) and the available capacity (E=A-D). Include the proposed flow for this project with other obligated flows that have been approved for the pump station but are not yet tributary (C). Firm capacity is the maximum pumped flow that can be achieved with the largest pump out of service as per the Minimum Design Criteria. Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) of not less than 2.5. If the available capacity (E) for any pump station is < 0, then prepare a planning assessment for that pump station if the system has future specific plans related to capacity that should be considered in the permitting process. (A) (B) (C) (D)=(B+C) (E)=(A-D) Obligated, Design Approx. Not Yet Total Current Firm Average Current Avg. Tributary Flow Plus Pump Station Capacity Daily Flow Daily Flow, Daily Flow, Obligated Available (Name or Number) MGD (Firm / pf) MGD MGD Flow Capacity* Kaw Creek PS 0.800 0.320 0.252 0.080 0.332 -0.012 Valley Road PS 1.895 0.758 0.472 0.135 0.607 0.151 Page 5 of 6 FTSE 10-18 Planning Assessment Addendum Instructions Submit a planning assessment addendum for each pump station listed in Section II where available capacity is < 0. A planning assessment for Kaw Creek PS (see example data above) may be performed to evaluate whether there is significant likelihood that needed improvements or reductions in obligated flows will be in place prior to activating the flows from the proposed sewer extension project. If the system decides to accept the flow based on a planning assessment addendum, it is responsible to manage the flow without capacity related sanitary overflows and must take all steps necessary to complete the project or control the rate of flow to prevent sanitary sewer overflows. The planning assessment may identify a funded project currently in design or construction, or a planned project in the future not yet funded but in a formal plan adopted by the system. The system should carefully weigh the certainty of successful timely project completion for any expansion, flow management diversion or infiltration and inflow elimination projects that are the foundation of a planned solution to capacity tracking and acceptance compliance. For example: Given that: a. The proportion and amount of obligated, not yet tributary flow accounts for 24 % and 0.080 MGD of the committed flow in Pump Station Kaw Creek; and that b. The rate of activation of this obligated, not yet tributary capacity is currently approximately 0.01 MGD per year; and that c. A funded capital project that will provide the required planned capacity, namely is in design or under construction with planned completion in ; and/or d. The following applies: The master plan and ten ,year capital plan contain recommended scope and funding for a capital project entitled Kaw Creek Pump Station upgrade with funding planned in July 2014. This project is planned to add 0.100 MGD to the firm capacity of the pump station by October 2015. Inclusion of this proposed capital project as a condition of this Flow Tracking/Acceptance for Sewer Extension Permit Application elevates this project's priority for funding and construction to be implemented ahead of the activation of obligated, not yet tributary flows in amounts that exceed the firm pump station capacities identified in Section II above. Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. Page 6 of 6 FTSE 10-18 Site Map ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / Whole Head Bay 0000 0 000 Burgin Engi.... mg. — PO Box 1 a04 Irmo, SC 29063 r Ir 2 s s m s r im © Inn at Corolla Light Q 1 � 0 Q Corolla Light a Sports Center Grindley Beach Vacations & Sales Moneysworth Q Beach Equipment and... Location n g 3 C 9J a 0 2 5 OA R a d r n C Site Map Previous Permit ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / ,f �OF WATE9O Michael F. Easley, Governor O G William G. Ross Jr, Secretary =� r' North Carolina Department of Environment and Natural Resources > y o Alan W. Klimek, P.E., Director Division of Water Quality July 1, 2005 Eric Avery, Managing Member Corolla Bay LLC 821 Ocean Trail, Suite 4 Corolla NC 27927 JUL 0 5 2005 DWQ-WARO Subject: Permit No. WQ0024091 Modification Corolla Bay LLC Corolla Bay Phase I Wastewater Collection System Extension Currituck County Dear Mr. Avery: In accordance with your permit modification application received June 7, 2005, we are forwarding herewith Permit No. WQ0024091, dated July 1, 2005, to Corolla Bay LLC for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, shall void Permit No. WQ0024091 dated August 17, 2004, and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. This modification is due to a redesign of the project which results in a net increase of 12,880 gallons per day allocation. Please pay particular attention to Permit Condition 3 which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2H .0227 or any individual system -wide collection system permit issued to the Permittee. Note Permit Condition 12 which indicates no flow shall be made tributary to this system until it is certified per Condition 6 of this permit and the receiving wastewater treatment facility permitted under WQ0023872 is certified complete and operational. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute § 143- 215.6A through § 143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to Corolla Bay LLC for the construction and operation of approximately 5,058 linear feet of 8-inch gravity sewer; a 1 10-gallon per minute pump station with duplex pumps, on -site audible and visual high water alarms, and a permanent generator with automatic transfer switch; as well as approximately 1,657 linear feet of 4-inch force main to serve 24 8-bedroom homes, 12 7-bedroom homes, 30,000 SF retail space and 2 150-seat restaurants as part of the Corolla Bay Phase I project, and the discharge of One Pretreatment, Emergency Response and Collection Systems Unit Internet http://h2o.enr,ne,state.us/ndpu NorthCaronina 1617 Mail Service Center, Raleigh, NC 27699-1617 An Equal Opportunity Action Employer Na{urallff Telephone (919)733-5083 Fax (919)733-0059 50% recycled/10% post -consumer paper 70,800 gallons per day of collected or wastewater into the CB Utilities LLC's existing sewerage system, pursuant to the application received June 7, 2005, and in conformity with 15A NCAC 2H .0200; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The sewage and wastewater collected by this system shall be treated in the CB Utilities LLC Wastewater Treatment Facility (Non -Discharge Permit No. WQ0023872) prior to being land applied by low rate infiltration. This permit shall become voidable unless the agreement between Corolla Bay LLC and CB Utilities LLC for the collection and final treatment of wastewater is in full force and effect. A stormwater management plan shall be submitted to and approved by the Washington Regional Office in accordance with 15A NCAC 2H .1000. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Note that the Division has recently reorganized. Please see htto://h2o.enr.state.nc.us/documents/dwa orachart.pdf for our new organizational chart. All sewer related matters are now handled through the Pretreatment, Emergency Response and Collection Systems Unit under the Point Source Branch EXCEPT FOR MOST FAST -TRACK PERMITTING WHICH IS HANDLED THROUGH OUR REGIONAL OFFICES. The Unit is located on the 13th floor of the Archdale building in downtown Raleigh. Please ensure the letterhead information is used for all correspondence to ensure timely delivery. If you need additional information concerning this matter, please contact Marie Doklovic at (919) 733-5083 extension 371 or via E-mail at marie.doklovic@ncmail.net. Sincerely, Alan W. Klimek, P.E. cc: Currituck County Health Department Washington Regional Office, Water Quality Section (WWTF Permit No. WQ0023872) Carlos Gomez, PE, Coastal Engineering & Surveying Inc. (PO Box 1129, Kitty Hawk, NC 27949) Water Quality Central Files PERCS (formerly NDPU) Files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCESr #�A�'� RALEIGH JUL 0 5 2005 WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT DWQ *AR0 This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2H .0227: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan shall be developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute § 143-215.1 C. 4. This permit shall not be transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 6. Per 15A NCAC 2H..0220, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is' one where the form is fully executed and the supporting documents are provided as applicable. 7. A copy of the construction record drawings shall be maintained on file by the Permittee for the life of the wastewater collection facilities. 8. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2H .0200; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes § 143- 215.6A through § 143-215.6C. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCGO10000, and any requirements pertaining to wetlands under 15A NCAC 213.0200 and 15A NCAC 2H .0500. 11. Noncompliance Notification: The Permittee shall report by telephone to a water quality staff member at the Washington Regional Office, telephone number (252) 946-6481, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Voice mail messages or faxed information is permissible but this shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing and submitting Part I of Form CS-SSO (or the most current Division approved form) within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current Division approved form) can also be completed to show that the SSO was beyond control. `A 12. No flow shall be made tributary to this system until it is certified per Condition 6 of this permit and the receiving wastewater treatment facility permitted under WQ0023872 is certified complete and operational. Permit issued this the 1st day of July, 2005 GENT COMMISSION By Authority of the Environmental Management Commission Permit Number WQ0024091 Permit No. WQ0024091 July 1, 2005 ENGINEER'S CERTIFICATION Complete and submit this form to the permit issuing office (address below) with the following: • One copy of the project record drawings (plan/profile views and detail drawings of sewer lines) of the wastewater collection system extension. Final record drawings should be clear on the plans. Record drawings should indicate the design and the marked up changes during construction. • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project • Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are reauired for any changes resultina in non-compliance with this permit regulations or minimum design criteria Modifications should be submitted prior to certification. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent In a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial ❑ Final I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (❑ periodically, ❑ weekly, ❑ full time) the construction of the Corolla Bay Phase I, Currituck project, consisting of PROJECT DESCRIPTION for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2H .0200; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERCS UNIT 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. 0 Power Reliability Plan NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, � INC. / A generator will be provides with automatic transfer switch with the project. Carolina Water Service, Inc. of NC in addition maintains portable generators across their service area should the permeant generator be out of service .❖:❖. oo, oa oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 Power Reliability Plan Calculations ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / Corolla Bay Pump Station Upgrade Friction Loss In terms of equivalent length - feet of straight pipe Nominal i esize Actual Inside Diameter Actual Inside Diameter Feet Friction Factor Gate Valve- Full Open 90 degree elbow Long radius 90 or 45 std elbow Std tee- thru flow Std tee- branch flow Close return bend Swing Check Valve- full an Angle Valve -full open Globe Valve - full open Butterfly vallve 3-way Plug Valve K Value 2-way Plu 2- WayPlug Valve 4 4.026 0.3355 0.017 2.68 10.1 5.37 6.71 20.1 16.8 33.6 50.3 114 15.1 0.31 6.117941 6 6.065 0.5054167 0.015 4.04 15.2 8.09 10.1 30.3 25.3 50.5 75.8 172 22.7 15.1625 027 9.0975 8 7.981 0.6650833 0.014 5.32 20 10.6 13.3 39.9 33.3 33.3 99.8 226 29.9 19.9525 0.25 11.87649 Static Elevation = 10 - -9 = 19 Feet 4" Discharge Pie Type of fitting or Str. Pipe u w �' m n w Dla. Len th C Factor Flow Headloss Velocity 4 141.78 140 100 0.93 2.55 1 4 141.78 140 200 3.37 5.11 4 141.78 140 300 7.13 7.66 4 141.78 140 400 12.15 10.21 Length of straight pipe 20 4 141.78 140 500 18.35 12.77 Elbows 3 15.2 45.6 4 141.78 140 600 25.72 15.32 Standard Tee Branch Flow 1 39.9 39.9 4 141.78 140 700 34.20 17.87 Gate Valve 1 2.68 2.68 4 141.78 140 800 43.79 20.43 Check Valve 1 33.6 33.6 4 141.78 140 900 54.45 22.98 0 4 141.78 140 1000 66.17 25.53 0 0 0 0 Total E . Length 141.78 ._ m t 8" Discharge Forcemain D 5 _ ' ' Type of fitting or Str. Pie u w m z 3q .1 ' w Dia. Length C Factor Flow Headloss Velocity 8 6632.54 140 100 1.50 0.64 8 6632.54 140 200 5.41 1.28 8 6632.54 140 300 11.45 1.91 8 6632.54 140 400 19.49 2.55 Length of straight pipe 6542 8 6632.54 140 500 29.45 3.19 Elbows 2 20 40 8 6632.54 140 600 41.27 3.83 Gate Valve 2 5.32 10.64 8 6632.54 140 700 54.89 4.47 Tee Branch Flow 1 39.9 39.9 8 6632.54 140 800 70.27 5.11 0 8 6632.54 140 900 87.38 5.74 0 8 6632.54 140 1000 106.18 6.38 0 0 0 0 Total E . LengthLengthE 6632.54 Dia. 1 Length C Factor Flow Headloss Velocit 6 1 138.77 140 100 0.13 1.13 m t m z 6 138.77 140 200 0.46 2.27 6" Discharge Pipe .� 1 m 5 6 138.77 140 300 0.97 3.40 Type of fitting or Str. Pipe u w w �' 6 138.77 140 400 1.65 4.54 Length of straight pipe 43.53 6 138.77 140 500 2.50 5.67 Elbows 6 15.2 91.2 6 138.77 140 600 3.50 6.81 Gate Valve 1 4.04 4.04 6 138.77 140 700 4.66 7.94 Check Valve 0 50.5 0 6 138.77 140 800 5.96 9.08 Tee Branch Flow 0 30.3 0 6 138.77 140 900 7.41 10.21 0 6 138.77 140 1000 9.01 11.35 0 0 0 0 Total Eq. Len th 138.77 Z) w 5 w Dia. Length C Factor Flow Headloss Velocity 8 0 120 100 0.00 0.64 8 0 120 200 0.00 1.28 8 0 120 300 0.00 1.91 Type of fitting or Str. Pie 8 0 120 400 0.00 2.55 Length of straight pipe 0 8 0 120 500 0.00 3.19 8 0 120 600 0.00 3.83 8 0 120 700 0.00 4.47 0 8 0 120 800 0.00 5.11 0 8 0 120 900 0.00 5.74 0 8 0 120 1000 0.00 6.38 0 _ _ 0 0 0 Total E . Len th 0 Total Dynnamic Head Calculation Flow Static Head 4" Discharge 8" Discharge 6" Discharge TDH Velocity4 Inch Velocity 8 Inch 100 19 0.93 1.50 0.13 0.00 21.56 2.55 0.64 200 19 3.37 5.41 0.46 0.00 28.23 5.11 1.28 300 19 7.13 11.45 0.97 0.00 38.55 7.66 1.91 400 19 12.15 19.49 1.65 0.00 52.29 10.21 2.55 500 19 18.35 29.45 2.50 0.00 69.31 12.77 3.19 600 19 25.72 41.27 3.50 0.00 89.49 15.32 3.83 700 19 34.20 54.89 4.66 0.00 112.75 17.87 4.47 800 19 43.79 70.27 5.96 0.00 139.02 20.43 5.11 900 19 54.45 87.38 7.41 0.00 168.24 22.98 5.74 1000 19 66.17 106.18 9.01 0.00 200.36 25.53 6.38 A& 0000000 000 Burgin Engineering Ine. PO Box 1804 Irmo, SC 29063 Calculations Specifications ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / T Your Application Specialists Serving The 4-1 Carolinas And Virginia 8009 P.O. Box 31418 Myrtle Beach, SC 29588 Ph:843-957-8613 / Fax:866-370-2520 chadsmallev(cDthe419group.com SCOPE QUOTE NO. 419190409CS-CBPS-R1 DATE February 28, 2020 JOB NAME Corolla Bay Pump Station QTY ITEM # DESCHJPTION Duplex Pump Package 2.00 AMS434-248-15 PC HOMA 15hp Non -Clog Pump 4" ANSI 460/3 50' cords 1.00 CP460/3-15D Duplex Control Panel - per spec 2.00 ACL4 4" x 4" autocoupling, SST Gr bkt - SST chain 2.00 CP25SST SST chain/cable package 4.00 2900-50 50' floats (backup) 1.00 SLX-50 50' transducer (primary) 2.00 6AHB SST float bracket 1.5" pipe for guide rails by others THANK YOU FOR YOUR BUSINESS! Technical Information AMS434-248/15P/C FM Operating data FI ow Head Shaft power P2 Pump efficiency Required pump NPSH Pumpe type No. of pumps Fluid Pump Pump Code Impeller Impellersize Solid size Discharge port Suction port Motor Rated voltage Frequency Rated power P2 Rated speed Number of poles Efficiency Rated current Degree of protection 595 US g.p.m. 62 ft 13.2 hp 1 72.1 % 1 10.0 ft 1 Single pump 1 Water AMS434-248/15P/C FM Single channel impeller 93/4 3 inch 4" ANSI DN100 30 460 V 60 H: 15.0 hp 1750 rpm 4 89.4 % 38 I El 0*1 M Iq V P U M P E N M I T S Y S T E M Testnorm: HI Standard Sect. 11.6.5.4 Efficie i cy [%] 248 40 20 0 Shaft power 2 248 [hp] 8 4 0 0 100 200 300 400 500 600 700 800 900 [US g.p.m.] Wet well installation with coupling Wt (P, 248...260) Dimensions in mm [inch], letters see table Materials Motor housing Cast Iron ASTM A48;CI.40B Impeller Cast Iron ASTM A48;CI.40B Pump housing Cast Iron ASTM A48;CI.406 Wear ring Bronze ASTM B505; C93200 Motor shaft AISI 430 F Stainless Steel Bolts AISI 304 Stainless Steel Elastomeres Nitrile Rubber Mechanical seal on motorside Sic/ Sic Mechanical seal on medium side sic/ Sic Lower Bearing Two angular ball bearings Upper Bearing Deep Groove Ball Bearing Table Dimensions ( inch ) A 40 "/is Project Project no.: Created by: Page: Date: 1 2/10/2020 Performance Curve AMS434-248/15P/C FM I El 0*1 M Iq V P U M P E N M I T S Y S T E M Impeller Impeller type: Solid size 0: Max. 0: Min. 0: Sel. 0: Single channel impeller 3 inch 10'/n" 9'/16' 93/4' Operating data Speed: Frequency: Duty point: FQ Shaft power P2: Discharge port: 1750 rpm 60 Hz =595 US g.p.m. H =62 ft 13.2 hp 4" ANSI Powerdata referred to: Testnorm: HI Standard Sect. 11.6.5.4 Water, clean [100%] ; 68'F; 62.322lb/ft'; 1.0818E-5ft2/s Ift] ea 125 pp pa ion ran e 120 115 110 S A 105 100 95 90 85 80 75 70 65 72.2° I 60 55 50 45 40 35 [ft] 30 25 25 20 20 15 15 0 1 10 5 5 0 0 Efficiency 60 50 248 40 30 20 10 0 Shaft power P2 -248 [hp] 12 10 8 6 4- 2- 0-1 0 100 200 300 400 500 600 700 800 900 [US g.p.m.1 Project Project no.: Created by: Page: Date: 2 2/10/2020 Dimensions AMS434-248/15P/C FM I El 0*1 M Iq V P U M P E N M I T S Y S T E M Wet well installation with coupling kit (P, 248...260) Dimensions in mm [inch], letters see table 7-2ns] M Upper slide rail bracket sea IVI 6D 87 (z1 (37 (24 Rd! 12 (4%1 015 300 Ncty 6tlt [113141 109 [41/4''] DN100PN10 [Flage4rh,i 200 1251bsq. in. RF] [7-'] I mnled 0 424 488 '16334, [191/41 2D (� EO [2/41 aia,or bdt 240 [9129 Table Dimensions ( inch ) A 4015/16 r; m 0 N min level = Minimum fluid level for intermittent operation (S3) o 0 N Project Project no.: Created by: Page: Date: 3 2/10/2020 Technical Data AMS434-248/15P/C FM I El 0*1 M Iq V P U M P E N M I T S Y S T E M Operating data Flow 15195 US g.p.U-6 g.p.m. Head 62 ft ft Shaft power P2 3.2 hp Static head 0 ft Pump efficiency 72.1 % Required pump NPSH 10.0 ft Pumpe type Single pump No. of pumps 1 Fluid Water Temperature 68 °F Density 62.31 Ib/ft' Kin. viscosity 1.077E-5 ft2/s Pump Pump Code AMS434-248/15P/C FM Speed 1750 rpm Suction port DN100 Head Max. Min. 95.0 ft Discharge port 4" ANSI 32.7 ft Impeller type Single channel impeller Flow Max. 903.5 US g.p.m. Solid size 3 inch Pump efficiency max. 72.2 ImpellerO 9.76 inch Required rated power max. P2 14.5 hp Motor Motordesign Submersible motor Insulation class H Motor name AM204.16,8P/4/3 Degree of protection IP 68 Frequency 60 Hz Temperature class T3C Rated power P1 16.8 hp NEMA code H Rated power P2 15.0 hp Explosion protection Class I, Div. 1, Grp. C&D Rated speed 1750 rpm E idency at /° rated power 100% 75% 50% 89.4 % Rated voltage 230 / 460 V 90.0 % Rated current 38.0 / 19 A 89.0 % Starting current, direct starting 250.8 / 125 A cos phi at % rated power 100% 75% 50% 0.83 Starting current, star -delta 8' A 0.75 Starting mode Directly 0.63 Power cable 4X6 Control cable 4+4X1,5 Type of power cable NSSHOU-J Type of control cable NSSHOU-J Cable length 32.809 ft Service factor 1.15 Shaft seal Mechanical seal on Mechanical seal on motor side sic/ Sic medium side Sic/ Sic Bearing Lower Bearing Upper Bearing Two angular ball bearings Deep Groove Ball Bearing Remarl6 Materials / Weight Motor housing Cast Iron ASTM A48;CI.40B Bolts AISI 304 Stainless Steel Pump housing Cast Iron ASTM A48;CI.40B Elastomeres Nitrile Rubber Impeller Cast Iron ASTM A48;CI.40B m Wear ring Bronze ASTM B505; C9320 0 Motor shaft AISI 430 F Stainless Steel 0 Weight aggregat On demand lb 0 q Project Project no.: Created by: Page: Date: 4 2/10/2020 li �s'°9NA Installation Modes The HOMA Series A Sewage Pumps may be installed in different modes, which include vertical and horizontal pump installations in dry pit, vertical pump installation with a ring base stand, in wet well and vertical slide rail / auto -coupling installation in wet well. The slide rail / auto -coupling wet well arrangement offers the greatest advan- tages in terms of cost, smallest space requirements, and extreme simplicity of pump removal and re -connection. Small and medium size underground pumping stations are normally con- structed by using standard, commer- cially available, pre -cast concrete rings, thus reducing the civil engineer- ing costs to a practical minimum. Since the pumps are always submerg- ed in the liquid being pumped ("flood- ed inlet"), piping and valves are not needed on the suction side (except in wet well/dry well installations), further reducing costs and ensuring positive and consistent self -priming action. The HOMA "auto -coupling", with tubular slide -rails, ensures the pump's fully automatic connection to, and disengagement from, the discharge pipe. During the sliding motion (when connecting or disconnecting), the special guide claw design results in low friction and freedom from jamming. A twin pump (duplex) installation offers the additional flexibility of accommodat- ing high flow situations, pump alterna- tion for maximum pump life, and continuity of station operation during pump service periods. Permanent Wetwell Transportable Wetwell Permanent Drywell vertical horizontal Accessory Data The HOMA Autocoupling System Unlike other automatic discharge connecting systems for submersible wetwell installations, the Homa Auto - coupling uses a replaceable resilient seal ring, which is axially, and evenly, compressed at contact. Easy replace - ability of this ring assures infinite life for the system. Even more importantly, the controlled, fully axial compression eliminates the weakness of "metal -to- metal" systems: an initial, almost unavoidable leakage, which, although small and undetectable in the begin- ning, Increases in time by developing larger and larger paths between the faces, due to the abrasive action of always present, small particles. Such losses, invisible under the liquid surface and thus rarely checked, negatively affect actual delivered capacity and overall efficiency. With the HOMA Autocoupling System design you can rely on an efficient and long life wetwell installation without problems. Pump sliding down Pivoting action �T Axial, full face compression Tech Data SEVERE SERVICE CABLE Description: Used for wastewater applications that require Explosion Proof equipment and also applications which involve aggressive pumping media. They are insulated with a 90 degrees C heat and moisture resistant E.P. rubber compound. The jacket is a synthetic vulcanized rubber which provides protection against oil, grease and abrasion. Conductors are finely stranded tinned copper wire. The cables have been tested and accepted by the U.S. Mine Safety and Health Administration ( MSHA ). Materials of Construction: Outer Jacket : Synthetic Vulcanized Rubber Inner Sheath : Rubber Insulation -. Ethylene Propylene Rubber Conductors : Tinned Copper Wire Mechanical and Electrical Properties: Maximum Conductor Operating Temperature : 90 Degrees C Maximum Allowable Pumping Media Temperature -. 40 Degrees C Continuous Tensile Stress Rating : 15 N/ mm Rated Voltage : 600 V A. C. Test Voltage : 3,000 V Approvals: U.S. Mine Safety and Health Administration Tech Data II MR HOMA Standard Mechanical Seal Burghmann MG 1 MG1 Mechanical seal for plain shafts, spring rotating ■ single seal ■ unbalanced ■ independent of direction of rotation ■ elastomer bellows Mechanical seals of the MG series are amongst the most commonly used. The The bellows is not subjected to any torsional stress and its ingenious design incorporates several functions, as seal face carrier, secondary sealing element and drive collar. The seal face is driven through the spring and "L"-rings. There are not bonded joints and all the face materials are interchangeable without having to modify any dimensions. Highly recommended for duties with media containing solids e.g. in waste water and sewage applications. Material code: Item: 1 2 3 Material Seal Stationary Stationary Code face face seals acc. to Q1 B V EN 12756 acc. to Buka Buko 1 V Bur mann 22 Item: 4 5 Material Spring Other parts Code acc. to G G EN 12756 acc. to 1.4571 1.1.571 Burgmann November 29, 2005 Class 40 Cast Iron To Whom It May Concern: HOMA pump utilizes Class 40F Cast Iron material in the construction of our pumps due to its increased strength and durability. The graphic below indicates the relative strengths of different classes of Cast Iron. ASTM A48 GRADE ULTIMATE TENSILE STRENGTH (UTS) BRINELL HARDNESS Class 30 30,000 p.s.i. 187-241 Class 35 35,000 p.s.i. 207-255 Class 40 40,000 p.s.i. 217-269 The only negative impact of using Class 40F is that it is slightly more difficult to machine. However, the majority of our parts do not require additional machining, and if required we are set up for machining in our facility. Class 40F is used in order to provide our customers with a stronger and more durable product than if Class 30 or 35 Cast Iron were used. Pump Technology, Inc. 390 Birmingham Boulevard Ansonia, CT 06401 (203) 736-8890 (203) 736-8899 warranty 11 NIA Municipal Installations "A" Series Pumps HOMA Pump Technology Incorporated (referred to hereafter as the Company) warrants its A Series pumps to be free from defects in workmanship and materials for the period defined below, from date of shipment to end customer, when used in a Municipal Sewage Collection or Treatment System or similar pumping application pumping raw sewage or municipal waste water of a non -corrosive, non-abrasive nature. HOMA Pumps, when used in a Sewage Lift Station for intermittent duty cycle (less than 50% duty cycle) at a fixed speed shall be warranted for a period of 5 years as per the below terms. HOMA Pumps, when used in conjunction with VFD drives, or in fixed speed applications of a more continuous duty cycle (50% or more) shall be warranted for a period of 12,000 hrs. of operation as per the below terms. Important: Monitoring devices (ex. thermal switch, seal probe, etc) supplied with pump must be properly wired into a circuit within the control panel that will provide adequate protection to the pump. Failure to properly connect and utilize provided monitoring devices will invalidate this warranty. The Company shall pay the following share of refurbishing costs provided the complete pump and power cable / defective component is returned prepaid to the HOMA Repair Center in Ansonia, CT or an Authorized HOMA Service Center. Labor charges for warranty repairs shall not be assumed by the Company for repairs made after one (1) year from date of shipment to end customer. All returns must have prior written authorization from the Company prior to shipment. Intermittent Duty Months: 0-18 Continuous Duty Hours: 0 - 3000 Warranty: 100% TIME IN FIELD 19-31 32-45 46-60 3000 - 6000 6000 - 9000 9000 - 12,000 75% 50% 25% Time in field shall be determined from shipment date to date warranty claim is registered with Company. Field Start-up Report, along with control panel wiring diagrams and bills of material must be provided with any warranty claim. This warranty excludes failures caused by improper mechanical or electrical installation, defects or imbalance in power supply or electrical protection, abrasive wear or improper maintenance or service activities. There must be no splice in the electrical cable within the wet well and pump thermal overload protection must be properly wired into control panel. The Company's sole obligation under this warranty shall be to make repairs and/or replace parts when necessary on products that have been returned and found to be defective by the Company. The Company shall not be liable for any special, indirect, or consequential damages of any kind. Major components not manufactured by the Company are covered by the original manufacturer's warranty in lieu of this warranty. The Company will not be held responsible for travel expenses, rented equipment, outside contractors fees, or unauthorized repair expenses. The company neither assumes nor authorizes any person or other company to assume for it, any other obligation in connection with the sale of its equipment. Any enlargement or modification of this Warranty by a Representative, Distributor or other Sales Agent is expressly forbidden by the company. This warranty shall extend only to the original Owner and shall not apply to any products that have been repaired or altered without the Company's consent or have been subject to misuse, accident or neglect. NO OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL APPLY. Rev 02/08 INFEED POWER L1 L2 L3 GND 460 VOLT, 60 HZ- GENERATOR INLET 102 3 PHASE, 3 WIRE 1 2 3 GEN1 from 1-33 from 1-39 L + - + - + CONTROL N --- --I----r----------� GND2 I I I 1GND1 SULZER CA 462 1-00 I I I 1-40 SL1 1-01 PDB1 1-41 08 7 +24V/L1 OV/N 1-02 1-42 r - - - - - - - - _ I 1 104 9 INTLKI OVERT MP I TAS1 2 105 TEMP 1-03 MCB LINE MAIN GEN MAIN ECB 1-43 �-�¢----TB2 10 -------------------------{ 5 17 TEMP 1-04 { ---� ---- - - - - - - - - - - - - - - - - - - - - - - - - ---� ---� 1-44 1-05 1-45 r-------- PUMP 1 3 106 L LEAK I SEAL L LEAK 11 1-06 1-46 I PRO1 4 L-� r---- 12 1-07 1-47 5-19 _ TB2 LEAK O 13 1-08 1-48 RESET O 14 1-09 1-49 RESET O 15 1-10 PDB2 1-50 RESET NO 4-01, -- ,1-53 X1 X2 X3 1-11 PHI 1-51 1-12 3 1- 52 (NOHC) SL1 107 CR4 PUMP 1 OVER TEMP. 1-13 4 60 1-53 51-16 13 14 RESET NO 2-13,2.51, -- NC==,1=5858;4=27 1-14 5 70 NO2.48 1-54 SULZER CA 462 MOTOR 1 OVER TEMP. CRS — PUMP 1 OVER TEMP. 1-15 1-55 13 14 NO -- NC 55=47,_ 1-16 1- 56 CBI� Ml OL1 1 1-17 17-1 2/T1 1 2 1-57 LTi 0 1-18 2------- ---- MOT1 PUMP 1-58 CR4 108 PUMP 1 OVER TEMP. 11 3 R i 3/L2 14/T2 3 I 4 N0.1 J� 3 1-53 1-19 5/L3 -2X ^6 ^ J - I 1-59 PUMP 1 OVER TEMP. 2-5"6/T�1 4 I 1-20 PUMP 1 - - - - - - - 1-60 CONTACTOR 1_ TB1 SULZER CA 462 1-21 1-61 SL2 CBS M2 OL2 5 1-22 �° 1/L1 12/T1 1 I 2 1-62 +24V/L1 8 7 0V/N ^6------- MOT2 r-------, PUMP 2j 5 109 1-23 i° 3/L2 ��4/T�o x �4 - N0 2 1-63 OVER TEMP L TEMP 9 1 24 o i 5/L3 66/T� oJ� 6 -7------J I I4 1-64 L_ TAS2 --- 6 110 10 2-61 8 I 5-21 TB2 TEMP 1-25 PUMP 2 - - - - - - - j 1-65 CONTACTOR 1_ TB1 1-26 CB3I10A 1-66 r - - - - - - - L- 7 111 11 FU1-5A I SEAL LEAK 1-27 1-67 I PR02 8 0 FU2-5A Hl_H2 �- s---- S-23 TB2 LEAK 12 1-28 1-68 _ CLASS CC 460V_ 013 1-29 TO XF1 1-69 RESET 1V200.25KVA 014 1-30 1-70 RESET X1 015 1- 31 - 1- 71 RESET - NO 4-06, -- ,1-74 1-32 1-72 101 FU3-2A102 102 1-33 1-73 ( MDL, 250V to 1-40,2-40,3-00,3-40 SL2 SL2 CR6 CONTROL 102 112 PUMP 2 OVER TEMP. 1-34 1 74 5 6 13 14 NO 2-16,2-61, -- NC__,1-79,4=30 1-35 1-75 SULZER CA462 MOTOR 1 OVER TEMP. CR7 PUMP 2'OVER TEMP. 1-36 1-76 FU4-2A 103 103 13 14 NC 5-49, -- 1-37 MDL, 250V to 4-00 1-77 ---- 1-38 ALARM 1-78 CR6 113 `T 2 1-39 1-79 PUMP 2 OVER TEMP. 11 3 R to 1-40,2-40,3-00,3-40,4-00 N 1-74 PUMP 2 OVER TEMP. THIS DRAWING CONTAINS PROPRIETARY PANEL REQUIREMENTS LARGEST MOTOR POWER INFORMATION WHICH MUST NOT BE SYM. REQUIREMENTS DUPLICATED, USED, OR DISCLOSED IN VOLTAGE 460VAC HP 15.0 HP WHOLE OR IN PART WITHOUT PRIOR CSI Contralso PHASE 3 PHASE FLA 19.0 FLA WRITTEN CONSENT. FREQUENCY 60 Hz zzzl Ford crive - Ashland Drive - Ashland, Oh 44805 DUPLEX PUMP CONTROL PANEL SCCR 5 kA RMS SYM SHEET NUMBERC PROJECT NUMBER 1-800-746-6287 TOTAL FLA 48.OFLA A DRAWN BY DATE 1 OF TYPE 4X Corolla Bay Pump Station N0. REVISION HISTORY DATE BY .J 212 213 102 from 2-44 TPC-X from 2-44 from 1-33 from 1-39 24VDC + PUMP CONTROLLER 24VDC - CONTROL N 2 -00 PUMP CONTROLLER 2 -40 CT1 2-01 031-1 11-20 2-41 2-02 2-42 212 24 VDC L G N 2-03 11-4 11-3 2-43 POWER 1� _ +24VDC IN 0V 102 SUPPLY -- PW1 212 212 +V NC -V 30W 213 213 2 -04 2 -44 0 to 2-00 to 2-00 2 -05 201 ]3-1 2 -45 24VDC + 24VDC - GROUND 2-06 2-46 2-07 CR15 202 13-10 J3-130 2-47 4-015 PUMP 1 LEAK IN SENSE RES 1 1P 12 2-08 PUMP 1 SEAL FAIL ]3-140 IS2 2-48 CR16 GROUND _ g 2-09 9 5 203 33-11 J3-15 2 4 -------------� 2-49 4-06 PUMP 2 LEAK IN LEVEL IN I I I I I + I I I PUMP 1 2-10 PUMP 2 SEAL FAIL J3 16 1 3--+--------� j 1 2-50 OFF +24 VDC G I I I 214 HANDS AUTO 215 CR4 216 OL1 217 M1 PUMP 1 2-11 PUMP 3 LEAK IN 013-12 GND GND 1 84 1--------- 2-51 j X00 10 6 95 96 Al A2 CONTACTOR 2-12 — I 1 I I 2-52 PUMP 1 1-53 1-17 NO 1-17,1-18,1-19,2-19 CR4 - I 4TRANS LEVEL 1 CR10 CR3 I \ NC 20q TRANSMITTER 218 219 OVER TEMP, LT3 2-13 13-5 31-5 O XD1 2-53 G PUMP 1 RUNNING 91-535 PUMP 1 TEMP IN TRANSMIT 0 - 10, WC 11 3 92-375 COX i 2-14 PUMP 1 OVER TEMP. 31-60 5-61 2-54 j PUMP 1 CALL 205 RECEIVE 1 1 1 ETM1 2-15 J3-4 31-70 1 I 2-55 1 CR6 PUMP 2 TEMP IN GND i CR13 2 -16 HAZARDOUS 2 - 56 2�� 9 5 LOCATION 7 9 5 1-74 3-09 3-26 2 -17 PUMP 2 OVER TEMP. O J3-3 L— — — — 2 -57 FLOAT BACKUP PUMP 1 CALL PUMP 3 TEMP IN NON -HAZARDOUS SYSTEM ENGAGED (BACKUP CONTROL) 2 -18 LOCATION 2 - 58 M1 SEE FIGURE 1 ON SHEET 5 2-19 13 14 206 33-2 11-80 2-59 P5522 2-51 PUMP 1 AUX/DIS A OUT FOR CIRCUIT EXTENTIONS 2-20 11-90 INTO HAZARDOUS 2-60 OFF M2 GND CLASSIFIED LOCATION HAND AUTO CR6 OL2 M2 201 207 (CLASSIFIED) s 221 222 223 PUMP 2 2-21 13-6 2-61 CONTACTOR 13 14 PUMP 2 AUX/DIS I X00 10 6 95 96 Al A2 2-61 I 1.74 1-22 1-23 2-22 2-62 1 PUMP 2 NC NO 1-22 , ,1-24,2-21 CR10 CR2 I 2-23 13-7 J1-100 2-63 OVER TEMP. \LT4 0224 225 G PUMP 2 RUNNING PUMP 3 AUX/DIS 12 i 2-35 4 9 S COX \ 2-24 11-110 2-64 j PUMP 2 CALL CR9 208 GND i ETM2 10 2-25 13-8 11-12 2-65 04 HIGH FLOAT GND i CR14 2-26 HIGH LEVEL - FLOAT 2-66 88 2 9 5 3-09 3-34 2-27 013-9 2-67 FLOAT BACKUP PUMP 2 CALL RES/MUTE SYSTEM ENGAGED (BACKUP CONTROL) 2-28 2-68 2 29 J2�1 J~0 AUX\HORN 2 69 2-30 2-70 2-31 212 209 CR1 213 XDCR - HIGH LEVEL 2 71 12-3 32-4 HIGH 13 14 NO 4-11,4-21,5-43, 2-32 NC — — — — 2-72 2-33 J20 2-73 J~0 PUMP 3 2-34 2-74 2-35 210 CR2 PUMP 2 CALL 2-75 J2-7 12-8 PUMP 2 13 14 NO 2-63, -- -- 2-36 NC -- , _,_ 2-76 — — 211 CR3 PUMP 1 CALL 2-37 2-77 J2-9 12-10 PUMP 1 13 14 NO 2-53, -- -- 2-38 NC — — — — 2-78 2-39 2-79 J2-10 1 12-12 LOW THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH MUST NOT BE DUPLICATED, USED, OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN CONSENT. CSI Controls. 2221 Ford Drive c.com ivvee - Ashland, oh aasOs 1-800-746-6287 DUPLEX PUMP CONTROL PANEL PANEL REQUIREMENTS SYM. VOLTAGE 460 VAC PHASE 3 PHASE FREQUENCY 60 Hz SCCR 5 kA RMS SYM TOTAL FLA 48.0 FLA TYPE 4X LARGEST MOTOR POWER REQUIREMENTS HP 15.0 HP FLA 19.0 FLA SHEET NUMBER 2 OF 5 PROJECT NUMBER Corolla Bay Pump Station A DRAWN BY DATE N0. I REVISION HISTORY DATE BY 102 3-00 3-01 3-02 3-03 3-04 3-05 3-06 3-07 3-08 3-09 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35 3-36 3-37 3-38 3-39 INV J-3G NC 3-30 102 from 1-39 from 1-33 N CONTROL 3-40 I51 HIGH LEVEL - FLOAT 102 3-41 1 2 L\+ N\- NO 3-19,3-09,4-14,4-24 NC - -- -- -- 3 -42 , , 3 -43 _ _ OFF LEVEL FLOAT 311 13 HIGH LEVEL - FLOAT 1 FLT1 2 312 SWl 3 -44 — — —0_o-----4— 14 TB3 5-45 1 TB3 NO 5-45,2-25, -- -- NC 3 -45 3 -46 LEAD LEVEL 313 15 FLOAT SW2 FLOAT BACKUP SYSTEM ENGAGED 3 47 3 FLT2 1 o— —+ 4 314 16 TB3 5- 47 TB3 3-48 FLOAT BACKUP LAG/HIGH LEVEL 315 SYSTEM ENGAGED 3-49 L FLOAT 1 17 FLT3 1 6 316 SW3 NO3-06,3-30,2-53,2-63 3-50—+— -- — —0�o-----t 18 NC - -- 12-53,2-63 ---- TB3 5-49 I TB3 3-51 FLOAT BACKUP SYSTEM ENGAGED 3-52 I I 7 SW4 019 NO3-16,3-16,3-01, 3-53 TB3� 020 NO5.51, _- , _- , Nc HAZARDOUS LOCATION 3-54 NON -HAZARDOUS LOCATION 3-55 SEE FIGURE 1 ON SHEET 5 LEAD PUMP FOR CIRCUIT EXTENTIONS INTO CAL 3-56 HAZARDOUS (CLASSIFIED) LOCATION NO 3-13,3-30, -- , -- NC 3-57 3-58 LAG DELAY 3-59 NO 3.22,3.27,3.30, Nc 3-60 3-61 3-62 3-63 3-64 3-65 PUMP 1 CALL (BACKUP CONTROL) 3-66 NO 2-56, -- -- -- NC _,_,_,_ 3-67 3-68 3-69 3-70 3-71 3-72 3-73 PUMP 2 (BACKUPCALL CONTROL) 3-74 NO2.66, _ , _ , __ 3-75 3-76 3-77 3-78 3-79 from 1-39 N THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH MUST NOT BE DUPLICATED, USED, OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN CONSENT. CS1 Contralso csicoFREQUENCY 2221 Ford Driven- Ashland, Oh 44805 1-800-746-6287 DUPLEX PUMP CONTROL PANEL PANEL REQUIREMENTS SYM. VOLTAGE 460 VAC PHASE 3 PHASE 60 Hz SCCR 5 kA RMS SYM TOTAL FLA 48.0 FLA TYPE 4X LARGEST MOTOR POWER REQUIREMENTS HP 15.0 HP FLA 19.0FLA SHEET NUMBER C 3 O r PROJECT NUMBER Corolla Bay Pump Station A DRAWN BY DATE N0. REVISION HISTORY DATE BY 103 from 1-37 from 1-39 ALARM N 4-00 4-40 SL1 401 CR15 PUMP 1 SEAL FAIL 4-01 1 2 4-41 1-41 13 14 NO 2-07,-- ,-- -- 4 -02 SULZER CA 462 NC -- - — — — — 4 -42 LT6 4-03 �Ri PUMP 1 SEAL FAIL 4-43 4-04 4-44 4-05 4-45 SL2 402 CR16 PUMP 2 SEAL FAIL 4-06 1 2 4-46 1-62 13LT7 14 NO 2-09,-- -- -- NC -- - 4 -07 SULZER CA 462 — — — — 4 -47 4-08 �Ri PUMP 2 SEAL FAIL 4-48 4-09 4-49 4-10 4-50 CR1 403 4-11 R8 HIGH LEVEL 4-51 92-315 i 4-12 XDCR - HIGH LEVEL 4-52 4-13 4-53 CR8 4-14 11ii 7 4-54 3-01 4-15 HIGH LEVEL - FLOAT 4-55 4-16 4-56 4-17 4-57 4-18 ALARM TEST 4-58 PB2 4-19 i 4-59 4-20 AL1 4-60 4-21 CR1 404 ALARM LIGHT 4-61 102 F �C 316 4-22 XDCR - HIGH LEVEL 4-62 S 4 - 23 SILENCE 4 -63 CR8 P133 405 CR17 SILENCE 4-24 128 13 14 N04-26,-- -- 4-64 3-01 ,-- NC 4=26,=,_= 4-25 HIGH LEVEL - FLOAT 4-65 CR17 4-26 g 5 AH1 4-66 CR4 406 ALARM HORN 4 27 12 4 1 4-67 1-53 4-24 4-28 PUMP 1 OVER TEMP. SILENCE 4-68 4-29 4-69 103 CR6 4-30 12 4 4-70 1-74 4-31 PUMP 2 OVER TEMP. 4-71 4-32 4-72 4-33 4-73 4-34 4-74 4-35 4-75 4-36 4-76 4-37 4-77 4-38 4-78 4-39 4-79 THIS DRAWING CONTAINS PROPRIETARY PANEL REQUIREMENTS LARGEST MOTOR POWER INFORMATION WHICH MUST NOT BE SYM. REQUIREMENTS DUPLICATED, USED, OR DISCLOSED IN CS1 Cantralso VOLTAGE 460 VAC HP 15.0 HP WHOLE OR IN PART WITHOUT PRIOR PHASE 3 PHASE FLA 19.0 FLA WRITTEN CONSENT. FREQUENCY 60 Hz zzzl Ford crive-rAshlanm Drive - Ashland, Oh 44805 DUPLEX PUMP CONTROL PANEL SCCR 5 kA RMS SYM SHEET NUMBER PROJECT NUMBER 1-800-746-6287 TOTATYPAL FLA 48.0 F4LA A4 nRAWKI RY nATF 4 OF 5 Corolla Bay Pump Station NO. REVISION HISTORY DATE BY FIELD WIRING SECTION FIGURE 1 PANEL CONTROL DRAWING 5-00 PDB1 5-01 - - Ll INFEED POWER I'I 208 VAC, 60 HZ 5-02 -------1 L2 I 3 PHASE, 3 WIRE 5-03 -------1 L3 I 1-00 5-04 5-05 5-06 TB1 5-07 1 - - - - - - - MOT1 PUMP 5-08 2 -- - - - - - NO.1 5-09 3 ___i 18_J ) 7 5-10 4 4- _______—� 5-11 5 - - - - - - - MOT2 PUMP 5-12 6 -- - - - - - NO.2 5-13 7 ___123_J 5-14 8 i --------� 5-15 5-16 TB2 TAS1 5-17 1 ---o----3 PUMP 1 1-43 IJ OVER TEMP 5-18 2 --------- PR01 5-19 3 ---� s---3 PUMP 1 1-447 I SEAL LEAK 5-20 4 i - _- ___J TAS2 5-21 5 ---~>¢---3 PUMP 2 1-64 I OVER TEMP 5-22 6 ---------J PR02 5-23 7 ---� s---D PUMP 2 14 1 SEAL LEAK 5-24 8 i ---------J 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 5-37 5-38 5-39 5-40 5-41 5-42 5-43 5-44 5-45 5-46 5-47 5-48 5-49 5-50 5-51 5-52 5-53 5-54 5-55 5-56 5-57 5-58 5-59 5-60 5-61 5-62 5-63 5-64 5-65 5-66 5-67 5-68 5-69 5-70 5-71 5-72 5-73 5-74 5-75 5-76 5-77 5-78 5-79 501 TB4 - - - - - COM - - - - - NO - - - - - COM ----- NO - - - - - COM - - - - - NC - - - - - COM _____ NC - - - -- COM ----- NO XDCR - HIGH LEVEL AUX CONTACT HIGH LEVEL - FLOAT AUX CONTACT PUMP 1 OVER TEMP. AUX CONTACT PUMP 2 OVER TEMP. AUX CONTACT FLOAT BACKUP SYSTEM ENGAGED AUX CONTACT 1 1 R17 502 2-31 503 2 3 3 R95 504 3-04 505 4 S CRS 506 31 1-55507 6 7 CR7 508 8 3 1 1-76 509 9 CR11 510 10 ENCLOSURE STEEL BCKPNL INNER DOOR PARTS ALUM WARNING LABEL LOGO UL STICKER SAME SCHEMATIC CHECK NOTES: 1. FIELD WIRING IS SHOWN ------------------ 2. TEMPERATURE RATING OF FIELD INSTALLED CONDUCTORS LESS THAN 100 AMPS MUST BE RATED 60DEG C OR ABOVE. FIELD INSTALLED CONDUCTORS GREATER THAN OR EQUAL TO 100 AMPS MUST BE RATED 75 DEG C OR ABOVE. 3. FIELD WIRING WILL ACCEPT COPPER CONDUCTORS ONLY. 4. FOR FIELD WIRING REFER TO COMPONENT, OR TORQUE RATING DATASHEET. 5. MAIN SERVICE DISCONNECT PROVIDED BY OTHERS. 6. IF SEAL LEAK PROBE IS ONE WIRE, B IS PANEL GROUND. 7. INSTALLER MUST PROVIDE SHORT CIRCUIT PROTECTION FOR THE CONDUCTORS FEEDING TO THIS ELECTRICAL ASSEMBLY. FIELD WIRING TORQUE SPECIFICATIONS TERMINATION WIRE SIZE TORQUE INCOMING POWER (PDB1) #2 AWG 50 LB -IN #6 - 4 AWG 45 LB -IN #8 AWG 40 LB -IN #14 - #10 AWG 35 LB -IN PUMP POWER (TB1) #20 - #6 AWG 13.3 - 15.9 LB -IN CONTROL & SENSORS (TB2, TB3, TB4) #24 - #8 AWG 13.3 - 15.9 LB IN GROUND LUG (GND1) #2 - 1/0 AWG 50 LB -IN #8 - #4 AWG 45 LB -IN #14 - #10 AWG 35 LB -IN 5-40 5-41 5-42 5-43 5-44 5-45 5-46 5-47 5-48 5-49 5-50 5-51 5-52 5-53 5-54 5-55 5-56 5-57 5-58 5-59 5-60 5-61 5-62 5-63 5-64 5-65 5-66 5-67 5-68 5-69 5-70 5-71 5-72 5-73 5-74 5-75 5-76 5-77 5-78 5-79 INDUSTRIAL CONTROL PANE ASSOCIATED APPARATUS MACROMATIC ISDUR4 SEE CONTROL DRAWING ISD1A04 NON -HAZARDOUS I HAZARDOUS (CLASSIFIED) LOCATION (UNCLASSIFIED) LOCATION CLASS I, GROUPS A, B, C, D I CLASS II, GROUPS E, F, G L I CLASS III CUSTOMER SUPPLIED SEAL OFFS SIMPLE COMPONENT I FOR CONNECTION TO PURELY RESISTIVE NON -ENERGY STORING DEVICES ------------ FLT1 o- 3 OFF LEVEL 3-44 --- J FLOAT I FLT2 - - - ---- --- -------------�o----3 LEAD LEVEL --------}---------------- 7 FLOAT ---J I FLT3 ---- � LAG/HIGH LEVEL I I -------- 3_50 --- J FLOAT -------�-71I }----- I 1 MAXIMUM CABLE LENGTH: I AS SPECIFIED ON I.S. BARRIER CONTROL DRAWING; OR SHALL BE THE LESSER OF THE FOLLOWING TWO CALCULATIONS: LENGTH(FT) = Ca/60pF AND LENGTH(FT) = La/0.2uH I ASSOCIATED APPARATUS TURCK INC. MZB87P SEE CONTROL DRAWING IS-1.906 IS2 TB4 3 + + 4 -- I G i _J SEE THE CONTROL DRAWING FOR EACH INTRINSICALLY SAFE BARRIER FOR PERMITTED CONNECTIONS AND IDENTIFICATION OF THE ELECTRICAL (ENTITY) PARAMETERS OF EACH BARRIER, ALONG WITH OTHER INFORMATION FOR SAFE INTERCONNECTION. INSTALL IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE (NEC) OR CANADIAN ELECTRICAL CODE (CEC); AND ANY APPLICABLE LOCAL CODES BASED ON THE INSTALLATION LOCATION. INSTALL IN ACCORDANCE WITH ARTICLE 504 OF THE NATIONAL ELECTRICAL CODE. I INTRINSICALLY SAFE EQUIPMENT SELECTED INTRINSICALLY SAFE EQUIPMENT FOR FIELD CONNECTION TO THE INTRINSIC SAFETY BARRIERS WITHIN PANEL MUST BE 3RD-PARTY LISTED AS INTRINSICALLY SAFE FOR THE APPLICATION, AND HAVE INTRINSICALLY SAFE ENTITY PARAMETERS CONFORMING WITH TABLE 1 BELOW. XD1 -4-20ma LEVEL ICI + TRANSMITTER ----------------ki-_ 0 - 10, WC 2-12 L MAXIMUM CABLE LENGTH: MAXIMUM ALLOWABLE CABLE LENGTH TO MEET THE ENTITY 1 PARAMETER RELATIONSHIPS IN TABLE 1 BELOW. CALCULATE CABLE CAPACITANCE AND INDUCTANCE BY THESE VALUES: Ccable = 60pF/foot and Lcable = 0.2uH/foot. TABLE 1 3RD-PARTY LISTED UL LISTED I.S. BARRIER REQUIRED RELATIONSHIP I.S. EQUIPMENT ENTITY PARAMETERS BETWEEN ENTITY PARAMETERS ENTITY PARAMETERS Voc or Vt (or Uo) < Vmax (or Ui) Isc or It (or Io) < Imax (or Ii) Po < Pmax (or Pi) Ca (or Co) > Ci + Ccable La (or Lo) > Li + Lcable THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH MUST NOT BE DUPLICATED, USED, OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN CONSENT. CS1 Cantralso crive-rAshlanm zzzl Ford Drive - Ashland, Oh 44805 1-800-746-6287 DUPLEX PUMP CONTROL PANEL PANEL REQUIREMENTS SYM. VOLTAGE 460 VAC PHASE 3 PHASE FREQUENCY 60 Hz SCCR 5 kA RMS SYM TOTAL FLA 48.0 FLA TYPE 4X LARGEST MOTOR POWER REQUIREMENTS HP 15.0HP FLA 19.0 FLA SHEET NUMBER 5 OF 5 PROJECT NUMBER Corolla Bay Pump Station A DRAWN BY DATE INO. I REVISION HISTORY DATE BY A48H36126QRLP ALARM HORN ALARM SILENCE PUSHBUTTON 101 ALARM LIGHT O T--7 n O 0 TPC—X .P�.P PUMP 1 PUMP 2 v 11 11 0 0 10 10 0 0 7 9 9 13 0 0 0 0 6 8 8 12 0 0 OMPONENTS NAMEPLATE SCHEDULE 1) MCB 2) ECB 3) PUMP 1 4) PUMP 2 5) CONTROL 6) FLOAT BACKUP SYSTEM RESET 7) FLOAT BACKUP ACTIVE 8) HAND —OFF —AUTO 9) PUMP RUNNING 10) PUMP OVER TEMP. 11) SEAL FAIL 12) ALARM TEST 13) HIGH LEVEL IE TOG qw SHOWN INSIDE CLOUDED AREA ARE MOUNTED ON INNER DOOR (DEAD FRONT) LAYOUTS iT TAT T TAT TAT T T T T. 0 i�� mmm mmm, mmm m m = �� IGIIOI I 0 SHOW APPR❑XIMATE SIZE AND L❑CATI❑NS ONLY C THIS DRAWING CONTAINS PROPRIETARY INFORMATION WHICH MUST NOT BE DUPLICATED, USED, OR DISCLOSED IN WHOLE OR IN PART WITHOUT PRIOR WRITTEN CONSENT. CS1 Controls. °si°°ntr°'s.°°m 2221 Ford Drive — n5niond, oh aaaos 1—e00-746-6287 DUPLEX PUMP CONTROL PANEL PANEL REQUIREMENTS SYM. VOLTAGE 460 VAC PHASE 3 PHASE FREQUENCY 60 Hz sccR 5 I<A RMs sYM TO TAL FLA 48.0 FLA TYPE 4X LARGEST MOTOR POWER REQUIREMENTS HP 15.0 HP FLA 19,0 FLA SHEET NUMBER C 1 O r 1 PROJECT NUMBER Corolla Bay Pump Station A nRAwN RY HATE N0. REVISION HISTORY DATE BY C51 Controls. Submittal Bill of Material Component Manufacturer Part (Oty Where Used: Manufacturer Part Number 1017493 1 ENCLOSURE HOFFMAN 6000687 1 STEEL BCKPNL HOFFMAN 1027169 1,828 ALUM Ryerson 54288958 1029398 2 INNER DOOR PARTS 1034175 1 PDB1 MARATHON 1423552 1029314 1 PDB2 MARATHON 985GP03 1039243 6 T131 PHOENIX 3044160 1039247 2 TB1 PHOENIX 3044173 1038973 24 TB2, TB3, TB4 PHOENIX CONTACT 3044131 1039246 4 TB2, TB3, TB4 PHOENIX 3044157 1026029 1 GND1 ILSCO AUO 1028348 1 GND2 ILSCO TA2 1030696 1 GEN1 1030949 1 PH1 Macromatic Industrial Controls PMPU 1034017 1 PH1 Macromatic Industrial Controls 70169D 1028522 1 INTLK1 Schneider Electric S29369 1028521 2 ECB, MCB Schneider Electric S29338 1027980 2 ECB, MCB Schneider Electric 6000232 2 CB1, CB2 Schneider Electric 1003025 1 C133 Schneider Electric 1012211 2 M1, M2 Schneider Electric 1012396 2 OL1, OL2 Schneider Electric 6002281 2 FU1, FU2 BUSSMANN FNQ-R-5 1031448 1 FU1 Schneider Electric DFCC2 6000868 1 XF1 Schneider Electric 1027933 2 FU3, FU4 BUSSMANN MDL-2-R 1049089 2 FU3, FU4 PHOENIX CONTACT 3004171 1018742 1 PW1 IDEC PS5R-VC24 1050831 1 CT1 1063297 2 SL1, SL2 SULZER 14195-16907006 Page 1 of 2 C$1 Controls_ Submittal Bill of Material Component Manufacturer Part (Oty Where Used: Manufacturer Part Number 1041775 1 ALT1 Macromatic Industrial Controls ARP120A6R 1003062 1 ALT1 IDEC SR2P-06 1024318 3 CR1 - CR3 Schneider Electric RPM42BD 1024326 3 CR1 - CR3 Schneider Electric RPZF4 1031780 1 TD1 Schneider Electric REXL4TMF7 1030214 14 CR4 - CR17 Schneider Electric RXM4AB2F7 1028815 15 CR4 - CR17, TD1 Schneider Electric RXZE2M114M 1033953 2 ETM1, ETM2 ENM Company T50132 1017226 2 SS1, SS2 Schneider Electric XB4BJ33 1028462 1 P131 Schneider Electric XB4BA42 1027100 2 PB2, PB3 Schneider Electric XB4BA21 1028513 1 PB3 Schneider Electric ZBA147 1017411 2 LT3, LT4 Schneider Electric XB4BVG3 1024711 5 LT1, LT2, LT6 - LT8 Schneider Electric XB4BVG4 6001985 1 LT5 Schneider Electric XB4BVG5 1032874 1 AL1 INGRAM PRODUCTS SBN120AC-R 1034598 1 AH1 INGRAM PRODUCTS AH115A8G 1060507 1 IS1 Macromatic Industrial Controls ISDUR4 1047680 1 IS2 TURCK MZB87P 1005699 1 WARNING LABEL 1060390 1 LOGO 1028758 1 UL STICKER METALLICS INC. 1028503 1 UL STICKER UNDERWRITERS LABORATORIES 1028516 1 SAME SCHEMATIC CHECK CSI PRODUCT SCHEMATIC Page 2 of 2 TPC-X PUMP CONTROLLER INSTALLATION INSTRUCTIONS Manufactured by: SJE Inc. Technical support: +1-800-746-6287 techsupport@sjeinc.com www.csicontrols.com www.primexcontrols.com www.sjerhombus.com TABLE OF CONTENTS Warnings............................................................................... 1 Introduction and Specifications ............................................. 2 MainScreen.......................................................................... 3 User Interface........................................................................ 3 Alternation............................................................................. 4 LevelSetpoints...................................................................... 4 Countsand ETMS................................................................. 5 LevelSimulation.................................................................... 6 Advanced Settings................................................................ 7 Remote Fault Status........................................................... 11 1/0 Status Screens.............................................................. 11 Pump Down Operation........................................................ 12 Pump Up Operation............................................................ 14 LevelAlarms....................................................................... 15 Pump On/Off Delay Timers ................................................. 15 Pump Start Failure Detection and External Disable Inputs 15 Setpoint Dwell Time............................................................ 16 Alarms (Definition and Fixes) .............................................. 16 TPC-X Power Up Screen .................................................... 18 1/0 Terminal Configuration.................................................. 18 TPC-X 1/0 Table................................................................ 19 MODBUS Communication.................................................. 20 MODBUS Registers............................................................ 21 Mounting Dimensions.......................................................... 22 Controller Dimensions......................................................... 23 Electrical Wiring Diagram .................................................... 24 TPC-X Controller Setpoints List .......................................... 25 SJE° TPC-X Controller User Manual ! WARNINGS Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. Failure to follow these precautions could result in serious injury or death. Keep these instructions with warranty after installation. This product must be installed in accordance with National Electrical Code, ANSI/NFPA 70 so as to prevent moisture from entering or accumulating within the controller housing. ! ELECTRICAL SHOCK HAZARD A qualified service person must install and service this product according to applicable codes and electrical schematics. AA Disconnect power prior to servicing any equipment with the TPC-X controller. • Do not connect power to this equipment if it has been damaged or has any missing parts. • The TPC-X contains no serviceable parts; do not attempt to repair this equipment. • Do not install in areas with: excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks, or excessive vibration. !r I EXPLOSION OR FIRE HAZARD Do not use this product with flammable liquids. Do not install in z ` hazardous locations as defined by National Electrical Code, ANSI/NFPA 70. Note: The float backup options talked about in this manual provide a backup for a level transmitter failure only. They are integral to the TPC-X controller, and do not provide backup operation in the event of total controller failure. A separate backup alarm float should always be used. SJE° 1 TPC-X Controller User Manual INTRODUCTION & SPECIFICATIONS Congratulations, and thank you for your purchase of the TPC-X controller. This manual explains the features and operations of the TPC-X controller which was designed to operate up to 3 pumps in a pump up or pump down application. The controller sequences pumps on and off in response to a change in level input. When used to control the level in a tank, the input is connected to a 4-20 mA pressure transmitter or ultrasonic transmitter. A rotary selector wheel is included along with back and escape pushbuttons for intuitive menu navigation and quick setting adjustments. GENERAL One, two or three pump controller Pump up or pump down Configurable units Operates using 4-20mA level transmitter Scalable 4-20mA output Input for transmitter back up float switch Rotary selector for menu navigation 2.7" blue OLED 64 x 256 pixel display DIMENSIONS 7.2 x 5.3 x 2.0 inches (18.3 x 13.5 x5.1 cm) PUMP CONTROL AND PROTECTION Automatic pump alternation Multiple alternation configurations Pump seal fail detection Pump overtemp detection Pump fail to start Pump run indication Constant or variable speed SYSTEM Cycle counter/hour meters • Alarm counts • Number of starts for each pump • Run time for each pump Level simulation ELECTRICAL SPECIFICATIONS Power • 24 VDC Class 2 (19-28 VDC, 325 mA max) • Optional battery backup Dedicated I/Os • 11 digital inputs • 6 relay outputs (120 VAC, 3A Max.) • 1 analog input (4-20 mA, 14 bit resolution, non -isolated) • 1 analog output (4-20 mA, 12 bit resolution, non -isolated, fully scalable) Serial Communication Port • RS-485 3-Wire (half duplex) • Modbus RTU • 9600 band, 1 stop bit, no parity • Designed for complete compatibility with the SJE Panel LinkTm Gateway. ENVIRONMENT Operational temperature 00 to 500C (320 to 122°F) Storage temperature -20' to 600C (-40 to 140°F) Relative Humidity (RH) 5% to 95% (non -condensing) Not outdoor rated —use only indoors or inside an outdoor rated enclosure SJE° 2 TPC-X Controller User Manual PROGRAMMING MAIN SCREEN The main screen gives the operator an overview of the lift station status including any active alarms. Alar USER INTERFACE Red LED Indicates an Active Alarm Green LED Indicates a Demand on PUMP 1 Green LED Indicates a Demand on PUMP 2 Green LED Indicates a Demand on PUMP 3 Modbus Communication Indicator Message Display Q Back Button for Stepping Backward and Changing Value Adjustment Scale. .ator Level Bar Graph Top = highest level setpoint Bottom = 0.0 ft Rotary Selector Wheel • Turn wheel for scrolling through menus or adjusting values. • Press wheel for ENTER or to save settings. ® Button Returns To Previous Menu Screen, and Exits a Parameter Edit Screen Without Saving Changes. SJE° 3 TPC-X Controller User Manual MAIN MENU While in the Main Display screen, press the ENTER button to view the Main Menu. /_1111111119400F_11I[a]01 Main Menu Alternation 0 Level Setpoints 0 Counts and ETMs 0 Flow Measurements Level Simulation Disabled 0 Advanced Settings Edit Alternation Alternate Pump 1 Lead Pump 2 Lead Pump 3 Lead LEVEL SETPOINTS These are the Level Setpoints that can be adjusted. Level Setpoints Lead Pump ON 10.0 ft Lead Pump OFF 6.0 ft Lag Pump ON 11.0 ft Lag Pump OFF 6.0 f t t Level Setpoints Laq2 Pump ON 1.0 ft Laq2 Pump OFF 6.0 ft High Level Alarm 16.0 ft ILow Level Alarm 0 An edit screen can be brought up by pressing the selection wheel when the desired setpoint is highlighted. — Edit Lead trump ON — ft Min: 0.1 Max: 20.0 SJE® 4 TPC-X Controller User Manual To adjust the value simply scroll the wheel to the desired value and click the wheel to save the set- ting. The adjustment scale will default to tenths. The adjustment scale can be set to tenths, ones, tens and hundreds as shown on previous page. Depending on the specific adjustment, hundreds may not be an option. To adjust the scale, click the t button until the desired increment is highlighted. Edit ---u Pumv ON - Edik, ....ad Pume ON - jdit Lead Pump ON M.0 ft E00.0 ft Ei0.0 ft Min: 0.1 Max: 20.0 Min: 0.1 Max: 20.0 Min: 0.1 Max: 20.0 Ones will be adjusted Tens will be adjusted Hundreds will be adjusted The default scale is feet. This can be changed using the advanced settings menu. To ignore any changes and return to the previous screen, press the ESC button or press and hold the t button. COUNTS AND ETMS (ELAPSED TIME METERS) The following three screens show the nine different Counts and ETMs that are tracked. Counts and ETMS Pump 2 ETM 0.00 HRS Pump 3 ETM 0.00 HRS Pump 1 Run cycles H Counts and ETM Pump H ETM 0.00 HRH Pump 2 Run Cycles Pump H Run Cycles R t Counts and ETMS Pump 3 Run Cycles d LOW LHVe1 Hiarms w Backup Float Closures H A CLEARING COUNT APPROVAL screen can be brought up by clicking the ENTER button when the desired count is highlighted. Pump ETMs cannot be cleared. OLEARINO COUNT APPROVAL Are you SURE you want to clear the counter below? Press ENTER for YES, A for NO Following the onscreen directions, press ENTER for YES, t for NO. SJE° 5 TPC-X Controller User Manual If ENTER is pressed the next screen will ask if you are sure you want to clear. If ENTER is pressed for YES here, the count is permanently cleared to zero, and this action cannot be reversed. WARNING? Clearing the count is permanent and Cannot be reversed. Are you SURE you want to clear? Eras ENTER for YES, A for NO If t for NO is pressed you will be returned to the main Counts and ETMs screen. FLOW MEASUREMENTS The following screen shows the four flow rates that are ecalculated by the TPC-X. The calculations are based on the Tank Diameter (see STATION DATA menu), and the tank fill time from Lead Pump Off level to Lead Pump On level (for Station Inflow) or tank discharge time from Lead Pump On level to Lead Pump Off level (for Pump GPM). The value shown is always for the most recently completed fill or discharge cycle. Flow Measurement Station Inflow ... GPr Fume 1 Flow OOO GPM Fume 2 Flow OOO GPM Fume 3 Flow OOO OFM LEVEL SIMULATION When Enabled, Level Simulation is used to temporarily use the selector wheel to simulate input level changes. This can be helpful for troubleshooting a system to make sure the controller is functioning correctly without actually having various level scenarios available. Edit Level Simulation Disabled Simulate Mode (ESC to Hold dawn A for coarse adi. Rotate the selector wheel to make fine adjustments. To make coarse adjustments, press and hold the t button while rotating the selector wheel. SJE® 6 TPC-X Controller User Manual ADVANCED SETTINGS The Advanced Settings menu contains the following 18 settings. Advanced Settings Level Ut t Set U. U Y T- Number of Pumps H Pump ON Delay H sec Pump OFF Delay H sec Sotpoint Rwo11 Time 2 sec Backup Float Run Time H sec Aux�Dis Input Function Feedback Starter Run Feedback Time 2 sec Seal Fail Polarity Normal Tome Fail Reset Mode Auto —Reset Aux Relay Function Horn MutooORstoOPwrFail Funot. Muto�Rst Max Pumps On At Once H Analog Out Low Level 0.0 f t Analog Out High Level 15.0 f t Level Units Foot Pumping Direction Down 0 I�0 Status 0 Remote Fault Status 0 Station Data TRANSMITTER RANGE Enter the full range of your level transmitter. For example, for a 0-20' WC transmitter, the Transmitter Range setting should be "020.0 ft". Allowable range: 1.0 to 999.9. LEVEL OFFSET Use the Level Offset if you want the displayed level to take into account space between the bottom of the level transmitter and the bottom of the tank. If the level transmitter was mounted one foot above the bottom of the tank, the Level Offset setting should be "001.0 ft". All level setpoints are referenced to the displayed level, which includes any Level Offset. Allowable range: 0.0 to (999.9 — Transmitter Range). SJE® 7 TPC-X Controller User Manual NUMBER OF PUMPS Enter the number of pumps you are using. When set to `2', the controller operates as a duplex controller using pumps 1 and 2. When set to `1', the controller operates as a simplex controller using pump 1 only. Allowable Range: 1 to 3. PUMP ON DELAY This setting controls the minimum time allowed between one pump turn -on and the next pump turn - on. If set to zero, this will allow multiple pumps to turn on simultaneously. Note: the Pump ON Delay does not affect the first pump to turn on after power -up. Allowable range: 0 to 250 seconds. PUMP OFF DELAY This setting controls the minimum time allowed between one pump turn-off and the next pump turn- off. If set to zero, this will allow multiple pumps to turn off simultaneously. Note: the Pump OFF Delay does not affect the first pump to turn off after power -up. Allowable range: 0 to 250 seconds. SETPOINT DWELL TIME The controller provides a means of dealing with varying input levels around setpoints. The Setpoint Dwell Time is a minimum time a setpoint level must stay active before the setpoint is recognized. The interval can be set to a value from 0 to 99 seconds. A value of zero means the setpoint level will be instantly recognized. This feature can be very useful in water pressure systems where the pressure may rapidly vary for several seconds after a pump is turned off or on. In such a case, the SETPOINT DWELL TIME setting should be set longer than the pressure takes to settle so pumping will wait until the new pressure has stabilized. Allowable range: 0 to 99 seconds. Example: assume the SETPOINT DWELL TIME setting is set to 8 seconds, and the LEAD setpoint is set to 10 inches. In a pump down system, if the level goes up and stays >_ 10 inches, the controller will recognize the setpoint as active after 8 seconds have passed. If within 8 seconds the level drops below 10 inches, the level is not recognized and the dwell timer is reset. BACKUP FLOAT RUN TIME Set this value to the amount of time the pump(s) should continue to run after the backup float tips back down. Setting this to 0 seconds will disable the float backup pump run feature, while still allowing the float backup high level alarm feature to work. Allowable range: 0 to 999 seconds. AUX/DIS INPUT FUNCTION The Aux/Dis inputs can be set to function one of two ways: Starter Run Feedback — The Aux/Dis input for each pump is feedback from the motor contactor or other device (flow switch, current sensor, etc.) confirming that that pump did start when it was called. From the time a pump is called to run, the Aux/Dis input for the corresponding pump must close (short to COM) within the amount of time defined in Starter Run Feedback Time, or else the Pump Fail To Start fault will be activated. Pump Disable — The Aux/Dis input for each pump is a "pump disable" input, preventing the corresponding pump from being called to run any time the input is closed (shorted to COM). SJE° 8 TPC-X Controller User Manual STARTER RUN FEEDBACK TIME When the Aux/Dis Input Function setting is set to "Starter Run Feedback", this setting controls how long the controller will wait after a pump is called to run for the corresponding Aux/Dis input to close. If the Aux/Dis Input Function setting is set to "Pump Disable", this setting has no effect. Allowable Range: 1 to 99 seconds. SEAL FAIL POLARITY By default, the Seal Fail Polarity is set to Normal, which means that the seal fail fault trips when the resistance in the seal probe drops below 50k0. When Seal Fail Polarity is set to Inverted, the seal fail fault trips when the resistance in the seal probe increased above 75kO. Note: if using a single -wire seal probe, the probe should be wired to the seal leak input terminal; no connection of the seal probe to the COM terminal is necessary if the controller is properly grounded. TEMP FAIL RESET MODE By default the Temp Fail Reset Mode is set to Auto -Reset. After a pump overtemp sensor trips, the contacts will re -close after a cool down. In Auto -Reset mode, a pump will be available to be called when this happens. When Temp Fail Reset Mode is set to Latched, the pump will not be returned to service until manually reset by an operator by pressing the ESC pushbutton or externally using the MUTE/RESET input. AUX RELAY FUNCTION The Aux/Horn relay output can operate in one of several different modes: Horn — This setting is intended to be used with an audible alarm. The relay will close on a high level alarm, low level alarm, or high level float fault. If an operator uses an external pushbutton on the MUTE/RESET input (or if the alarm condition goes away), this relay will open. Seal — The relay will close if there is a seal fail condition on any pump. Temp — The relay will close if there is a temperature fail condition on any pump. Temp -Seal — The relay will close if there is a seal fail or temperature fail condition on any pump. All — The relay will close if there is a high level alarm, low level alarm, high level float alarm, or seal fail or temperature fail condition on any pump. MUTE/RESET/POWERFAIL FUNCTION To use the Mute/Rest digital input (terminal J3-9) as an input for a Mute (also known as Silence) pushbutton, set Mute/Reset/PowerFail Function to "Mute/Reset Pushbutton". To instead use thatdigi- tal inout as an indication of a main power failure (when using a 24VDC backup battery to power the TPC-X), use the "Power Fail Detection" setting. A power failure condition is detected whenever that inout is closed. When a power fail occurs, an alarm message will be shown on the main screen im- mediately. If you are using Modbus communication for a telemetry device such as the SJE Panel LinkT" Gateway, the power fail fault indication Modbus bit will be delayed by the number of seconds indi- cated in the Power Fail Delay Time setting. Theis allows the system to recover from very brief power outages without remote alarm notification. SJE° 9 TPC-X Controller User Manual MAX PUMPS ON AT ONCE Typically, the Max Pumps On At Once will be set the same as Number Of Pumps. However, if for reasons of limiting the maximum current or maximum flow, the number of pumps running at the same time needs to be limited, this setting can be lowered. ANALOG OUT LOW LEVEL This setting defines the displayed level reading that corresponds with 4.0 mA on the analog output. This can be set below or above the Analog Out High Level setting. ANALOG OUT HIGH LEVEL This setting defines the displayed level reading that corresponds with 20.0 mA on the analog output. This can be set above or below the Analog Out Low Level setting. Example: If you want the 4-20 mA output to be scaled such that it outputs 4mA at a 5.0-ft level reading, and 20 mA at a 10.0-ft level reading, you would set the Analog Out Low Level setting to 5.0 ft, and the Analog Out High Level setting to 10.0 ft. LEVEL UNITS This setting defines what units label is applied to the level input reading and all level settings. The available settings are: inches, feet, meters, centimeters, PSI, kPa, and bar. PUMPING DIRECTION While most applications of the TPC-X are for a pump down system, it can also be used in pump up applications. Because this represents such a major shift in how the controller operates, when changing from one pumping direction to the other, all other user settings are set to default values. To prevent this from occurring accidentally, changing the pumping direction requires progressing through two confirmation screens. Note: If for some reason the user wishes to restore all settings to factory defaults, this can be done by changing the Pumping Direction, then changing it back again. STATION DATA This information is not used in any control or alarm functions, and is simply for the user's future reference. The pump's horsepower, voltage, and FLA, as well as the tank diameter and height of the tank inlet pipe, can be entered here and referred to at a later date. Station Data ... Pump Voltage 999 Pump FLA 999.9 FLA Tank Diameter 999.9 ft Inlet Height 999.9 ft SJE° 10 TPC-X Controller User Manual REMOTE FAULT STATUS The Remote Fail Status menu contains the following two settings: Remote Fault Status Power Fail Delay Time 20 sep Max. Pump Run Time 0.0 Rr~ POWER FAIL DELAY TIME This setting controls the number of seconds of delay after a power failure is detected (on input J3-9) until the Power Fail fault is indicated via Modbus. Allowable range: 0 to 999 seconds. MAX. PUMP RUN TIME If any pump runs continuously for the amount of time specified by thi ssetting, the Max Run Time fault is indicated via Modbus. Note: this fault will not turn off the pump or otherwise affact the running of the pump(s); it is for Modbus notification only. Turn off this feature by setting Max. Pump Run Time to 0. Allowable range: 0 to 99.9 hours. 1/0 STATUS SCREENS I / 0 Sta-uuzo ® Digital 0 Relay Output Status 0 Analog 1/0 Status DIGITAL INPUT STATUS Digital Input Status Temp Seal Aux Mute Pump 1 - - Pump - - Hi Float Pump H - - This screen shows the status of all eleven digital (discrete) inputs. Each input is shown as either open circuit ("Open") or closed circuit, meaning shorted to COM ("Clsd"). This can be used for troubleshooting to make sure the controller is seeing changes in input states. SJE° 11 TPC-X Controller User Manual RELAY OUTPUT STATUS — Relay Output Status Pump 1 High Alarm Pump 2 Law Alarm Pump 3 9 Horn/Aux � This screen shows the status of all six relay outputs. Each relay output is shown as either open circuit ("Off") or closed circuit ("On"). This can be used for troubleshooting to make sure the controller is turning on and off the output relays you expect it to. ANALOG 1/0 STATUS Analog I/O Status Al Level A Out This screen shows the current in mA of the analog input (Al Level) and analog output (A Out). This can be used for troubleshooting to make sure the 4-20 mA signals are behaving as expected. OPERATION PUMP DOWN OPERATION Pump down control is used in applications like wastewater lift stations, where a liquid flows into a tank and must be pumped out. A level transmitter sends the present level to the controller where it is continually monitored and displayed. Pump Down Operation with Number of Pumps = 1 When Number of Pumps = 1, the only pump controlled will be Pump 1, and the Lead Pump ON/OFF setpoints are used. When the level rises above the Lead Pump ON Setpoint, the pump will be called to run; when the level drops below the Lead Pump OFF Setpoint, the pump will be turned off. Pump Down Operation with Number of Pumps = 2 When Number of Pumps = 2, the Lead pump will initially be Pump 1 and the Lag pump will be Pump 2. Pump Operation when Sequence = Pump 1 Lead or Pump 2 Lead When the level rises above the Lead Pump ON Setpoint, the Lead pump will be called to run; when the level drops below the Lead Pump OFF Setpoint, the Lead pump will be turned off. If the level rises to the Lag Pump ON setpoint, the Lag pump will run; when the level drops below the Lag Pump OFF Setpoint, the Lag pump will be turned off. Pump Operation when Sequence = Alternate Pumping works the same as mentioned in the previous paragraph, except when any pumps were running and all have turned off, the pump assignment will alternate as follows: SJE° 12 TPC-X Controller User Manual Current Pump Assignment Lead Lag Next Pump Assignment Lead Lag Pump 1 Pump 2 Pump 2 Pump 1 Pump 2 Pump 1 Pump 1 Pump 2 Pump Down with Number of Pumps = 3 When Number of Pumps = 3, the Lead pump will initially be Pump 1, the Lag pump will initially be Pump 2, and the Lag2 pump will initially be Pump 3. Pump Operation When Sequence = Pump X Lead When the level rises above the Lead Pump ON Setpoint, the Lead pump will be called to run; when the level drops below the Lead Pump OFF Setpoint, the Lead pump will be turned off. If the level rises to the Lag Pump ON setpoint, the Lag pump will run; when the level drops below the Lag Pump OFF Setpoint, the Lag pump will be turned off. If the level rises to the Lag2 Pump ON setpoint, the Lag2 pump will run; when the level drops below the Lag2 Pump OFF Setpoint, the Lag2 pump will be turned off. Pump Operation When Sequence = Alternate Pumping works the same as mentioned in Pump X Lead above, except when any pumps were running and all have turned off, the pump assignment will alternate as follows: Pump Down Single -Float Backup System In pump down applications, a single float Backup System is available to provide a redundant means of pumping. If the level transmitter fails, the backup system can provide pump control to prevent potential problems. A normally -open float switch is positioned in the tank to close at levels above normal pumping levels, and is connected to the HIGH FLOAT input. If the level rises above the backup float switch position, the Backup System will activate. The Backup System is enabled when the BACKUP FLOAT RUN TIME setting is a non -zero value. If the Backup System float closes, and backup is enabled, and the controller is not already calling for all available pumps then the backup mode is initiated and the lead pump is called to run. If the level drops below the Backup System float position, the lead pump will continue to pump for the BACKUP FLOAT RUN TIME interval. If the level does not drop below the Backup System float position within 30 seconds of the lead pump turning on, and the system has more than one pump available, the lag pump will then also turn on; if the level does not drop within 60 seconds of the lead pump turning on, and the system has more than two pumps available, the Lag2 pump will then also turn on. If either of the lag pumps runs and the level drops below the Backup System float position, each of the lag pumps will respectively pump for the BACKUP FLOAT RUN TIME interval from when the float switch opened before turning off. Activation of the Backup System will be indicated on the display and remain until cleared by the ESC button or the external reset/mute button. SJE° 13 TPC-X Controller User Manual This single -float backup provides a backup for a level transmitter failure only. It is integral to the TPC-X controller, and does not provide backup operation in the event of total controller failure. A separate backup alarm float should always be used. PUMP UP OPERATION Pump up control is used in applications like water distribution, where pressure must be controlled in a fill tank (e.g. a water tower). In such an application, the level is sensed by a pressure transmitter mounted in the base of the tank. The controller operates pumps to raise the level (and therefore pressure) in the tank. Simply viewed, pump up control is like pump down control but the setpoints are inverted. Pump Up Operation with Number of Pumps = 1 When Number of Pumps = 1, the only pump controlled will be Pump 1, and the Lead Pump ON/OFF setpoints are used. When the level drops below the Lead Pump ON Setpoint, the pump will be called to run; when the level rises above the Lead Pump OFF Setpoint, the pump will be turned off. Pump Up Operation with Number of Pumps = 2 When Number of Pumps = 2, the Lead pump will initially be Pump 1 and the Lag pump will be Pump 2. Pump Operation when Sequence = Pump X Lead When the level drops below the Lead Pump ON Setpoint, the Lead pump will be called to run; when the level rises above the Lead Pump OFF Setpoint, the Lead pump will be turned off. If the level drops to the Lag Pump ON setpoint, the Lag pump will run; when the level rises above the Lag Pump OFF Setpoint, the Lag pump will be turned off. Pump Operation when Sequence = Alternate Pumping works the same as mentioned in Pump X Lead above, except when any pumps were running and all have turned off, the pump assignment will alternate as follows: Current Pump Assignment Next Pump Assignment Lead Lag Lead Lag Pump 1 Pump 2 Pump 2 Pump 1 Pump 2 Pump 1 Pump 1 1 Pump 2 Pump Up with Number of Pumps = 3 When Number of Pumps = 3, the Lead pump will initially be Pump 1, the Lag pump will initially be Pump 2, and the Lag2 pump will initially be Pump 3. Pump Operation When Sequence = Pump X Lead When the level drops below the Lead Pump ON Setpoint, the Lead pump will be called to run; when the level rises above the Lead Pump OFF Setpoint, the Lead pump will be turned off. If the level drops to the Lag Pump ON setpoint, the Lag pump will run; when the level rises above the Lag Pump OFF Setpoint, the Lag pump will be turned off. If the level drops to the Lag2 Pump ON setpoint, the Lag2 pump will run; when the level rises above the Lag2 Pump OFF Setpoint, the Lag2 pump will be turned off. SJE° 14 TPC-X Controller User Manual Pump Operation When Sequence = Alternate Pumping works the same as mentioned in Pump X Lead above, except when any pumps were running and all have turned off, the pump assignment will alternate as follows: Level Alarms When the level is equal to or below the Low Level Alarm Setpoint, a low alarm condition will be activated and will remain active until cleared. When a low alarm is active, the low alarm relay contacts will be closed, and the horn relay contacts will be closed (if AUX RELAY FUNCTION = HORN or ALL). A low alarm condition is cleared when the level rises above the Low Level Alarm Setpoint. When the level is equal to or above the High Level Alarm Setpoint, a high alarm condition will be activated and will remain active until cleared. When a high alarm is active, the high alarm relay contacts will be closed, and the horn relay contacts will be closed (if AUX RELAY FUNCTION = HORN or ALL). A high alarm condition is cleared when the level is below the High Level Alarm Setpoint. Pump On/Off Delay Timers The controller provides a means of preventing one or more pumps from starting or stopping at the same time. The PUMP ON DELAY setting is an interval to wait after a pump turns on before allowing another pump to turn on. The PUMP OFF DELAY setting is an interval to wait after a pump turns off before allowing another to turn off. The PUMP ON DELAY and the PUMP OFF DELAY settings can be set to a value from 0 to 250 seconds. A PUMP ON DELAY setting of 0 will allow pumps to turn on simultaneously; a PUMP OFF DELAY setting of zero will allow pumps to turn off simultaneously. Pump Start Failure Detection and External Disable Inputs The controller provides inputs to detect pump failure -to -start conditions and the same inputs can be used to externally disable pumps. Pump Start Failure Detection Inputs To use the inputs as start failure detection inputs, the AUX/DIS INPUT FUNTION setting must be set to STARTER FEEDBACK. The controller monitors the Aux/Disable input to detect a pump failure to start condition. A fault is detected if a contact closure from the input to ground is not made within the startup detect interval. The STARTUP DETECT INTERVAL setting can be set from 1 to 99 seconds. For example, say STARTUP DETECT INTERVAL is set to 15 seconds and a pump is called to start. If the Aux/Disable input for that pump is not connected to ground within 15 seconds, a pump failure to start will be reported. The failure will be reported on the display until reset by an operator by pressing the ESC pushbutton or externally using the MUTE/RESET input. When a pump failure occurs, a message will be reported, the horn relay contacts will be closed (if Horn = ENABLED) and the pump will be removed from service. SJE° 15 TPC-X Controller User Manual External Disable Inputs To use the inputs as pump disable inputs, the AUX/DIS INPUT FUNTION setting must be set to PUMP DISABLE. The controller monitors the Aux/Disable input to detect a contact closure to ground. A pump will be disabled if the Aux/Disable input shows a connection to ground. Setpoint Dwell Time The controller provides a means of dealing with varying input levels around setpoints. The Setpoint Dwell Time is a minimum time a setpoint level must stay active before the setpoint is recognized. The interval can be set to a value from 0 to 99 seconds. A value of 0 means the setpoint level will be instantly recognized. This feature can be very useful in water pressure systems where the pressure may rapidly vary for several seconds after a pump is turned off or on. In such a case, the SETPOINT DWELL TIME setting should be set longer than the pressure takes to settle so pumping will wait until the new pressure has stabilized As an example, assume the SETPOINT DWELL TIME setting is set to 8 seconds, and the LEAD setpoint is set to 10 inches. In a pump down system, if the level goes up and stays >_ 10 inches, the controller will recognize the setpoint as active after 8 seconds have passed. If within 8 seconds the level drops below 10 inches, the level is not recognized and the dwell timer is reset. Pump Runtime Limiter When the Alternation mode is set to "Alternate", if a pump runs for 24 hours continuously, the alter- nator will advance to the next lead pump, turning off the currently running lead pump and starting the next pump as the new lead pump. This 24 hour period cannot be adjusted by the user. ALARMS ALARM TEXT DEFINITION FIX HIGH LEVEL The level is at or above the High Level Check pump operation, check I ALARM setpoint in -flow, check level transmitter HIGH LEVEL FLOAT The high level (backup) float is closed Check pump operation, check in -flow, check level transmitter HIGH LEVEL FLOAT The high level (backup) float had Press ESC to reset, check pump (LATCHED) closed in the past, but is now open operation, check in -flow, check level transmitter LOW LEVEL The level is at or below the Low Level Check wet well, check level ALARM setpoint transmitter PUMP 1 DISABLED The Pump 1 Disable input is closed Open the Pump 1 Disable input PUMP 1 FAILED TO Pump 1 was called to run but the Press ESC to reset, check pump START Pump 1 Aux input did not close within operation, check overload trip the user -specified time PUMP 1 SEAL FAIL The Pump 1 seal probe input Check pump seal resistance to ground has dropped below 50ks2 (or above 75kQ if Seal Fail Polarity is set to INVERTED) SJE° 16 TPC-X Controller User Manual ALARMS ALARM TEXT DEFINITION FIX PUMP 1 TEMP FAIL The Pump 1 temp input is open Check voltage, pump clogging, or wear PUMP 1 TEMP FAIL The Pump 1 temp input had opened in Press ESC to reset, check voltage, (LATCHED) the past, but is now closed again pump clogging, or wear PUMP 2 DISABLED The Pump 2 Disable input is closed Open the Pump 2 Disable input PUMP 2 FAILED TO Pump 2 was called to run but the Press ESC to reset, check pump START Pump 2 Aux input did not close within operation, check overload trip the user -specified time PUMP 2 SEAL FAIL The Pump 2 seal probe input Check pump seal resistance to ground has dropped below 50kQ (or above 75kQ if Seal Fail Polarity is set to INVERTED) PUMP 2 TEMP FAIL The Pump 2 temp input is open Check voltage, pump clogging, or wear PUMP 2 TEMP FAIL The Pump 2 temp input had opened in Press ESC to reset, check voltage, (LATCHED) the past, but is now closed again pump clogging, or wear PUMP 3 DISABLED The Pump 3 Disable input is closed Open the Pump 3 Disable input PUMP 3 FAILED TO Pump 3 was called to run but the Press ESC to reset, check pump START Pump 3 Aux input did not close within operation, check overload trip the user -specified time PUMP 3 SEAL FAIL The Pump 3 seal probe input resis- Check pump seal tance to ground has dropped below 50kQ (or above 75kQ if Seal Fail Polarity is set to INVERTED) PUMP 3 TEMP FAIL The Pump 3 temp input is open Check voltage, pump clogging, or wear PUMP 3 TEMP FAIL The Pump 3 temp input had opened in Press ESC to reset, check voltage, (LATCHED) the past, but is now closed again pump clogging, or wear TRANSMITTER The 4-20 mA level input signal is Check level transmitter operation, SHORT CIRCUIT greater than 20.25 mA wiring, and vent tube. TRANSMITTER The 4-20 mA level input signal is less Check level transmitter operation, OPEN CIRCUIT than 3.75 mA wiring, and vent tube. POWER FAILURE The Mute/Reset/PowerFail Function Verify proper control panel DETECTED setting is set to "Power Fail", and the incoming voltage, and check for Power Failure input (J3-9) is closed. tripped breakers or blown fuses. SJE° 17 TPC-X Controller User Manual TPC-X POWER UP SCREEN (VERSION) On power up, the screen will display the version of the program. Always have the version number ready when contacting the factory for service. %411� Model TPC-X Rev 1.0 1/0 TERMINAL CONFIGURATION O O 00 Oo ® � we N N/C L W OV 24VDC IN O cn D+ rn D- M �1 SHIELD W A OUT O Q0 AO COM 01 p N/C GND +24 VDC SUPPLY of N GND Al LEVEL P Al COM SHIELD C) ® ZAUX/ PUMP 3 LEAK IN N N —THORN PUMP 2 LEAK IN W Z L W PUMP 1 LEAK IN o HIGH � S z MUTE/RESET L Z IN)Cz HIGH FLOAT m J PUMP 3 m PUMP 3 AUX I DIS � PUMP 2 AUX / DIS PUMP 00 S PUMP 1 TEMP IN L0 Cfl Z PUMP 2 TEMP IN -t O J PUMP PUMP 3TEMP IN co PUMP 1 AUX / DIS N NSLOW COM O O O O SJE° TPC-X Controller User Manual TPC-X 1/0 TABLE POWER ACOMMUNICATIONS PIN NAM DESCRIPTION 1 N/C - NO CONNECTION - 2 N/C - NO CONNECTION - 3 OV RETURN FOR +24 VDC SUPPLY 4 +24 VDC 19 - 28 VDC SUPPLY 5 D+ MODBUS (RS-485 NON -INVERTING) 6 D- MODBUS (RS-485 INVERTING) 7 SHIELD 8 A OUT 4-20 mA LOOP, POWER SUPPLIED 9 AO COM 4-20 mA LOOP RETURN 10 N/C I - NO CONNECTION - 11 GND PROTECTIVE EARTH GROUND 12 GND PROTECTIVE EARTH GROUND PIN J2 RELAY OUTPUTS F NAME A ESCRIPTION 1 AUX / HORN AUX/HORN RELAY CONTACTS 2 3 HIGH HIGH ALARM RELAY CONTACTS 4 5 PUMP 3 PUMP 3 RELAY CONTACTS 6 7 PUMP 2 PUMP 2 RELAY CONTACTS 8 9 PUMP 1 PUMP 1 RELAY CONTACTS 10 11 LOW LOW ALARM RELAY CONTACTS 12 PIN J3 DIGITAL NAME INPUTS DESCRIPTION 1 COM INPUT COMMON RETURN 2 PUMP 1 AUX / DIS PUMP 1 AUX/DISABLE INPUT 3 PUMP 3TEMP IN PUMP 3 TEMP SENSOR INPUT 4 PUMP 2TEMP IN PUMP 2 TEMP SENSOR INPUT 5 PUMP 1 TEMP IN PUMP 1 TEMP SENSOR INPUT 6 PUMP 2 AUX / DIS PUMP 2 AUX/DISABLE INPUT 7 PUMP 3 AUX / DIS PUMP 3 AUX/DISABLE INPUT 8 HIGH FLOAT HIGH ALARM FLOAT INPUT 9 MUTE/RESET MUTE/RESET INPUT 10 PUMP 1 LEAK IN PUMP 1 LEAK SENSOR INPUT 11 PUMP 2 LEAK IN PUMP 2 LEAK SENSOR INPUT 12 PUMP 3 LEAK IN PUMP 3 LEAK SENSOR INPUT 13 SHIELD 14 Al COM 4 - 20 mA LOOP RETURN 15 Al LEVEL 4 - 20 mA LOOP INPUT 16 +24 VDC OUT LEVEL TRANSMITTER SUPPLY Note: Pins J1-3, J1-7, J1-11, J1-12, J3-1, J3-13 and J3-14 are all internally connected, and should be wired to Protective Earth Ground at terminal J1-11 or J1-12. SJE° 19 TPC-X Controller User Manual MODBUS COMMUNICATION ZIPLink Module P/N ZL-RTB-RJ12 The TPC-X is equipped with Modbus RTU support using the D+ and D- RS-485 terminals. The Modbus registers and communications specifications are designed work with an SJE Panel Link I Gateway right out of the box. • Baud Rate: 9600 baud • Data Bits: 8 bits • Stop Bits: 1 bit • Parity: None • Node Address: 1 • Modbus Function Codes Supported: • Read Holding Registers (003) • Write Single Register (OX06) • Write Multiple Registers (0x10) Anytime the TPC-X receives a valid Modbus request, a "Modbus Communication Active" icon (I -ICI) will appear on the Main Screen for 60 seconds. So if the Modbus master device is sending a Modbus request more often than once every 60 seconds, the icon will effectively be displayed continuously. To connect the TPC-X and the SJE Panel Link' Gateway, follow the connection diagram below. CAUTION: The cable is directional. Be sure the cable is oriented correctly. Custom RJ-11 Cable P/N 1038335 TPC-X / TERMINAL BLOCK J1 / INPUT RS-485 4-20mA POWER OUTPUT O _ F O > W D U p p U U `z v + = O O U Z Z z o + 0 cn ¢ ¢ z C7 C9 1 2 3 4 5 6 7 8 9 10 11 12 /1 /1 /1 41 1 /1 I/ 11 1/ /111 SJE° 20 TPC-X Controller User Manual The following is a list of all accessible Modbus registers. Type Read/Write HoldingAccess Number 2001 .. AddressRegister Register 42002 .(Other Pump Data - HP Read/Write 2002 42003 Pump Data - Voltage Read/Write 2003 42004 Pump Data - FLA Tenths of Amps Read 2004 42005 Station In -flow GPM (`) Read 2005 42006 Level Tenths of Feet Read 2006 42007 --not used -- Read 2007 42008 --not used -- Read 2008 42009 --not used -- Read 2009 42010 --not used -- Read 2010 42011 Pump 1 GPM GPM (') Read 2011 42012 Pump 2 GPM GPM (") Read 2012 42013 Pump 3 GPM GPM (`) Read 2013 42014 --not used -- Read 2014 42015 Pump1 Starts/24hrs (") Read 2015 42016 Pump2 Starts/24hrs (") Read 2016 42017 Pump3 Starts/24hrs (**) Read 2017 42018 --not used -- Read 2018 42019 Pump 1 Run Time Per 24 hrs Minutes (") Read 2019 42020 Pump 2 Run Time Per 24 hrs Minutes (`") Read 2020 42021 Pump 3 Run Time Per 24 hrs Minutes (") Read 2021 42022 --not used -- Read 2022 42023 Station Inflow Per 24 hrs Hundreds of Gallons (") Read 2023 42024 0 Pump 1 Running 1 Pump 1 Fault 2 Pump 1 Auto (Not Disabled = 1, Pump Disabled = 0) 3 Pump 2 Running 4 Pump 2 Fault 5 Pump 2 Auto (Not Disabled = 1, Pump Disabled = 0) 6 Pump 3 Running 7 Pump 3 Fault 8 Pump 3 Auto (Not Disabled = 1, Pump Disabled = 0) 9-15 --not used -- Read 2024 42025 0 --not used-- 1 Power Fail 2 --not used-- 3 High Level Alarm (Transmitter) 4-9 --not used-- 10 High Level Alarm (Float) 11 Low Level Alarm 12 Pump Run Time Fault 13-15 --not used -- Read 2025 42026 --not used -- Read 2026 42027 --not used -- Read 2027 42028 0 Pump 1 Seal Fail 1 Pump 2 Seal Fail 2 Pump 3 Seal Fail 3-15 --not used -- Holding Register numbers 2010 through 2012 hold the calculated GPM of each pump for that pump's last completed pumping cycle as the lead pump. Likewise, Holding Register 2004 holds the calculated GPM of the station inflow for the most recently completed fill cycle. " Holding Register numbers 2014 through 2022 hold totals for the most recently completed 24-hour period. A 24-hour period begins at power -on, and ends 24 hours later, at which time the next 24-hour period begins. (When powering off, TPC-X saves to memory where it was in the 24-hour timing cycle, and then when powered up, the timing picks back up where it left off.) SJE® 21 TPC-X Controller User Manual MOUNTING DIMENSIONS Not to scale. Do not use as a template. SJE° 22 TPC-X Controller User Manual • 1'p � pVMp I ® P�Mp heel TPck�J� 2 � PVMp Aeu Lp 3 0 PRFSSFORFNTER • 7FQ-2Z k�E Q ALARM I A tlodel TPC-X� Rev 1.0 • PUMP I • PUMP 2 • PUMP 3 PTW �bWTER 0 • ELECTRICAL WIRING DIAGRAM PUMP 1 AUX M1 PUMP 2 AUX PUMP 3 AUX M HIGH FLOAT -A;-� MUTE/RESET PUMP1� SEAL FAIL II III PUMP 2 SEAL FAIL II III PUMP SEAL FAIL II III �— S I 1 4-20mA LEVEL I_-- TRANSMITTER 1--rj- + L - - - - - - - - - -1 4 TPC-X CONTROLLER 1 COM 2 PUMP 1 AUX/DIS LOW C 111 2 3 PUMP 3TEMP IN 4 PUMP 2 TEMP IN 10 PUMP 1 ` 9 5 PUMP 1TEMP IN N s PUMP C 6 PUMP 2 AUX/DIS � 7 7 PUMP 3 AUX/DIS 6 PUMP3 ` 5 8 HIGH FLOAT 4 W HIGH C 3 9 MUTE/RESET 2 AUX/HORN C 1 10 PUMP 1 LEAK IN GND 12 GND 11 0 N/C 100 11 PUMP 2 LEAK IN AO COM 9 A OUT 8 SHIELD 7 r 12 PUMP 3 LEAK IN D- 6 D+ 5 13 SHIELD +24VDC 4 0 14 Al COM OV 3 15 Al LEVEL N/C 20 16 +24VDC OUT N/C 1 0 24VDC CLASS 2 POWER SUPPLY +V -V PUMP 1 TEMP SENSOR PUMP 2 TEMP SENSOR --a j,L R2 PUMP 3 TEMP SENSOR —o HAND R1 01-1 OFF--,--OI M1 — AUTO — HAND R2 OL2 OFF--,---O M2 0 AUTO — HAND R3 OL2 OFF------� M3 0 AUTO FLASHER RED ---C1 • � AUDIBLE ALARM 1(j--J4-20mA MONITOR I OR TELEMETRY I L - - - - - - - - - J rSJE PANEL LINK I I OR OTHER RS-4851 MODBUS DEVICE I --<+24V SJE° 24 TPC-X Controller User Manual TPC-X CONTROLLER SETPOINTS LIST LEVEL SETPOINTS Lead Pump ON MIN I 0 MAX 999.9 DEFAULT VALUE 7.0 USER SETTING Lead Pump OFF 0 999.9 4.0 Lag Pump ON I 0 999.9 8.0 Lag Pump OFF 0 999.9 4.0 Lag2 Pump ON 0 999.9 9.0 Lag2 Pump OFF I 0 999.9 4.0 High Level Alarm 0 999.9 10.0 ADVANCED Low Level Alarm SETTINGS Transmitter Range 0 1.0 999.9 999.9 3.0 15.0 Level Offset 0 999.9 1.0 Number Of Pumps I 1 3 2 Pump ON Delay 0 250 5 sec Pump OFF Delay 0 250 5 sec Setpoint Dwell Time I 0 99 2 sec Backup Float Run Time 0 999 0 sec Aux/Dis Input Function List Feedback Starter Run Feedback Time 1 1 99 2 sec Seal Fail Polarity List Normal Temp Fail Reset Mode List Auto -Reset Aux Relay Function List Horn Mute/Rst/PwrFail Function List Mute/Rest Max Pumps On At Once 1 1 3 2 Analog Out Low Level I 0 999.9 0.0 Analog Out High Level 0 999.9 16.0 Level Units List Feet ISTATION Pumping Direction DATA Power Fail Delay time I List 0 1 999 Down 20 ISTATION Max. Pump Run Time DATA Pump Horsepower I 0 0 99.9 999 0.0 10 Pump Voltage I 0 999 460 Pump FLA 0 999.9 15.0 Tank Diameter 0 999.9 6.0 Inlet Height I 0 999.9 1 0.0 SJEc' 25 TPC-X Controller User Manual Warning: Users must read this manual and understand controller operation before changing any settings. Entering incorrect settings may result in damage to equipment. If the TPC-X controller was shipped pre -installed in a control panel, some default values may have been changed at the factory in order to properly test the control panel operation. The user must adjust the settings to the requirements of their particular installation The user should always keep a record of the settings before making changes, in case there is a need to revert to previous settings. The user should also record all settings changed for use in programming a new controller in case a replacement is ever needed. Always thoroughly test controller operation in the installed configuration to verify user settings. Manufactured by: SJE Inc. Technical support: +1-800-746-6287 techsupport@sjeinc.com www.csicontrols.com www.primexcontrols.com www.sjerhombus.com ©2019 SJE, Inc. All Rights Reserved. PIN 1050851 D 08119 PRIMARY CONTROL Submersible Level Transmitter for Reliable Level Control FEATURES & BENEFITS • Provides continuous level monitoring in level control applications • Standard 4-20mA signal • Transmitter wetted components are designed with nonconductive materials to provide electrical isolation barrier • 18/2 shielded cable with vent tube • Provided with removable lock -in -place stabilizing weight • Reverse polarity protected • Multiple ranges and cable lengths available • Optional 6 hook bracket available • Two-year limited warranty PUM : [ CON DIT HOOK BRACKET _ SENSOR' CONDUIT 44 •� CJHM LEVEL DAM 1fP TWAT LVW LE`.�EL aLK v v. Toll Free: 1-800-363-5842 Phone: 419-281-5767 • Fax: 419-289-2535 www.csicontrols.com 9500310A 02017 CS1 Controls Rev 11117 SPECIFICATIONS • Measuring Ranges: 7.25 PSI (16.7 ftWC) and 14.50 PSI (33.4 ftWC) • Accuracy: 1 % full scale • Operating Temperature: 32-122OF (0-50°C) • Output: 4-20mA, loop powered • Excitation Voltage: 8-32 VDC reverse polarity protected • Overpressure Protection: 58 PSI (133.6 ftWC) • IP Rating: IP 68 for permanent submersion • Sensor Housing Dimensions: 2.0" diameter x 5.62" length (51 mm x 143 mm) • Cable: TPE, 18 AWG, 2-wire shielded with vent tube Part Number 1053719 Description SLX, 16.7 ftWC, 25 ft. cable 1053720 SLX, 16.7 ftWC, 50 ft. cable 1053723 SLX, 33.4 ftWC, 25 ft. cable 1053724 SLX, 33.4 ftWC, 50 ft. cable 1052813 6 hook bracket (optional) SECONDARY CONTROL FLOAT SWITCH - CONTROL DUTY 2900 MERCURY SERIES - NARROW ANGLE FLOAT SWITCH GENERAL DESIGNED FOR ACCURATE LIQUID LEVEL CONTROL IN MANY APPLICATIONS INCLUDING SEWAGE ENVIRONMENTS. THE FLOAT SWITCH CAN BE UTILIZED TO SIGNIFY SPECIFIC WATER LEVELS OR FOR DIRECT ALARM ACTUATION. NORMALLY OPEN (N/0) THE CONTACTS ARE OPEN (OR OFF) IN THE HANGING POSITION. AS THE FLOAT RISES 1" (5°) ABOVE HORIZONTAL, THE CONTACTS BECOME CLOSED AND ACTUATE (TURN ON) THE SWITCH. THIS FLOAT IS GENERALLY USED IN PUMP DOWN APPLICATIONS. THE CONTACTS ARE CLOSED (OR ON) IN THE HANGING POSITION. AS THE FLOAT RISES 1" (5°) ABOVE HORIZONTAL, THE CONTACTS BECOME OPEN AND ACTUATE (TURN OFF) THE SWITCH. THIS FLOAT IS GENERALLY USED IN PUMP UP 00 APPLICATIONS. SINGLE POLE, DOUBLE THROW (SPDT) A VARIATION OF THE PREVIOUSLY LISTED SWITCHES. THIS FLOAT SWITCH CAN BE WIRED TO OPERATE AS EITHER (BUT NOT BOTH) A NORMALLY OPEN OR NORMALLY CLOSED SWITCH BASED ON THE USER'S NEED. C ( us LISTED EM CONT. EQ. 47UF SWITCH SPECIFICATIONS 2900 SERIES MERCURY FLOAT SWITCHES ARE DESIGNED TO OPERATE UNDER THE FOLLOWING PARAMETERS. MINIMUM OPERATING TEMPERATURE 32 DEGREES F. MAXIMUM OPERATING TEMPERATURE 170 DEGREES F. ELECTRICAL RATING 10 AMP — 120 VAC, 3 AMP — 240 VAC ACTUATION POINT 1" ABOVE / BELOW HORIZONTAL. POWER CORD SPECIFICATIONS CONDUCTOR CORD — PHYSICAL CHLORINATED POLY ETHYLENE. ELECTRICAL FOR N/0 OR N/C SWITCH 18 AWG 2, TYPE SJOOW-300 VOLT. T. FLOAT SPECIFICATIONS DURABLE POLYPROPYLENE MATERIAL CONSTRUCTION. SOLID POLYURETHANE FOAM INTERIOR. LEAK PROOF, SHOCK PROOF, AND IMPACT RESISTANT. RESISTANT TO SEWAGE AND WASTEWATER APPLICATIONS. FOR USE WITH INTRINSICALLY SAFE CIRCUITS. CORD WEIGHT ZINC PLATED CAST IRON — 1.22 LBS. SPLIT WEIGHT DESIGN ALLOWS FOR EASY ADJUSTMENT. DESIGN ALLOWS FOR SECURE AND PERMANENT ATTACHMENT TO CORD. CONERY MFG INC 1380 ENTERPRISE PARKWAY ASHLAND, OH 44805 info@conerymfg.com PH (419) 289-1444 FAX (419) 281-0366 r ALL INFOI` CHANGES TOLERANCES DECIMALS .XXX = t.005 XX = t.010 FRACTIONAL X/X = t.1 /64 ANGLES X• = t 1 /2• DRAWN BY DATE D. MIDDLETON 03/18/04 MATERIAL SPECIFICATION: NARROW ANGLE FLOAT SWITCH 2900 SERIES 131,132 PAGE SPECIFICATION SHEET MERCURY FLOAT HALFI2900 SERIES 61,62 6AHB MODEL FLOAT BRACKET PAGE 1 DIM "C" ' DIM "D" 02" MOUNTING HOLES DIM "B" DIM "A" 6 HOOKS TOTAL SPACED 31" APART MODEL NO. DIA. "A" DIM "B" DIM "C" DIM "D" HOOK SPACING 6AHB 9" 7" 19 1 /4" 18" 3 3/4" ALL INFORMATION CONTAINED IN THIS DRAWING IS (:XO::Nm CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. MFG INC CHANGES TOLERANCES DRAWN BY DATE SPECIFICATION SHEET F DECIMALS xxx = t.005 xx = t.010 D. MIDDLETON 03/22/04 DIMENSIONAL DATA E MATERIAL SPECIFICATION: D FRACTIONAL SCALE: PART N0. C HALF x/x = t.1/64 ANGLES x• = t 1 /2• 300 SERIES SST 6AH B B q SEMBLY GRAB LIFTING E) BAIL (PUMP SPE( VISUAL AID PAGE 1 INSTALLATION OF REMOVING THE INSTALLING THE REMOVE THE LIFTING CABLE (A) PUMP (B) PUMP (C) LIFTING CABLE (D) % & B1 REMOVING PUMP 1. THREAD TETHER ROPE THRU THE GRAB LINK. 2. PULL TETHER ROPE AND CHAIN TIGHT. 3. LOWER THE GRAB LINK COMPLETELY TO THE BOTTOM OF THE PUMP CHAIN. 4. LET THE TETHER ROPE AND THE LIFTING CABLE GO SLACK, TIGHTEN UP ON THE LIFTING CABLE UNTIL THE GRAB LINK ENGAGES THE CHAIN. 5. LIFT THE PUMP FROM THE TANK. ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. CHANGES TOLERANCES DRAWN BY DATE F DECIMALS XXX = t.005 XX = t.010 FRACTIONAL X/X = t.1/64 ANGLES X° = t 1 /2° D. MIDDLETON 08/21/14 E MATERIAL SPECIFICATION: NOT APPLICABLE D C B A C & D1 INSTALLING PUMP 1. LOWER PUMP USING THE GRAB LINK. 2. ENGAGE THE PUMP CHAIN INTO THE GRAB LINK. 3. LIFT THE PUMP FROM THE FLOOR, POSITION OVER THE TANK, AND LOWER THE PUMP TO INSTALLATION WITH THE BASE ELBOW. 4. PULL THE CHAIN WHILE TIGHTENING THE PUMP CHAIN. 5. PULL THE GRAB LINK OUT OF THE PIT. (lC0::N:E:jYo> BASIC PUMP INSTALLATION/REMOVAL FULL VISUAL AID 3 CHAIN 8 16 4 PAGE WIDTH �� 1 5n 16 DIA "A„ LENGTH n11 8 1�� 2 311 8 SIZE LENGTH WIDTH DIA "A" SAFE WORK LOAD 1 /8" 0.90" 0.29" 0.1 6" 375 Ibs 3/16" 0.97" 0.40" 0.22" 800 Ibs 1 /4" 1 .19" 0.50" 0.28" 1,400 Ibs s 3/8" 1.33" 0.57" 0.39" 2,800 Ibs 1 /2" 1 .72" 0.75" 0.52" 4,500 Ibs 5/8" 1.90" 0.82" 0.66" 6,800 Ibs ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. MFG INC CHANGES TOLERANCES DRAWN BY DATE SPECIFICATION SHEET F DECIMALS xxx = t.005 xx = t.oio FRACTIONAL D. MIDDLETON 03/22/04 DIMENSIONAL DATA E MATERIAL SPECIFICATION: D C SCALE: PART NO. FULL ANGLES x/64 x. = t1/2' STAINLESS STEEL B A SHACKLES PAGE 0 0 1 DIA "C" 5 4 16 DIM "B" 0 0 UDIDIM"All 311 8 2 511 8 SIZE DIM "A" DIM "B" DIA "C" SAFE WORK LOAD PIN DIA. 1 /4" 1 .93" 0.44" 0.63" 667 Ibs 0.31 " 5/ 1 6" 2.18" 0.64" 0.63" 1,000 Ibs 0.47" 3/8" 2.50" 0.78" 0.75" 1.500 Ibs 0.38" 1 /2" 3.56" 1 .00" 1 .00" 3,000 Ibs 0.50" 5/8" 4.50" 1.28" 1.25" 4,000 Ibs 0.63" ALL INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CONERY MFG, INC. MFG INC CHANGES TOLERANCES DRAWN BY DATE SPECIFICATION SHEET F DECIMALS xxx = t.005 xx = t.010 D. MIDDLETON 03/22/04 DIMENSIONAL DATA E MATERIAL SPECIFICATION: D FRACTIONAL SCALE: PART NO. C HALF x/ = ±.1 64 x. = t1/2. 316 SST STAINLESS STEEL B A Schematics ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / Schematics Corolla Light to Monteray Shores 2006 to 2021 Prepared For: CAROLINA WATER SERVICE, INC. OF NC and Outer Banks Ventures, Inc. Prepared By: Burgin Engineering, Inc. PO Box 1804 0000 °000° Irmo, SC 29063 ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / 2006 In 2006 and prior years, Monterey Shores and Corolla Light were separate resort developments that were not interconnected for the purposes of treatment of wastewater. Monterey Shores had one standalone treatment facility. Corolla Light had two (2) standalone treatment facilities that were interconnected in such a manner that flow could be transferred to either plant at certain times during the year. During this period of time Monterey Shores wastewater treatment facility was experiencing issues due to high flows from larger than expected homes being built in the resort and was on moratorium. Design efforts were under the way to resolve the flow issues and add capacity that would allow the development of the resort to continue to develop. 2008 By 2008, there was a need for a small amount of capacity to service Corolla Bay development. However, the expansion of the Monterey Shores treatment facility was not yet complete. A temporary force main from the Corolla Bay proposed pump station to the Corolla Light wastewater treatment facility # 2 was designed, permitted and constructed. 2009 In April 2009, the expansion of the Monterey Shores wastewater treatment facility was completed and placed into service. A six-inch force main had been constructed from the Corolla Bay pump station to the Monterey Shores # 2 pump station. Flow was transferred for the service of Corolla Bay to the Monterey Shores wastewater treatment facility. The wastewater from Corolla Bay development has been treated at the Monterey Shores wastewater treatment facility since the middle of 2009. No flow from Corolla Bay has been sent to Corolla light since 2009. 2012 In 2012, an extension from the Villages of Corolla to the Corolla Light wastewater treatment facility # 1 was added to the Corolla Light system. 2013 In 2013, in anticipation of expansion of the Monterey Shores wastewater treatment facility to allow flow from Corolla Light a metering system and piping was installed at the Corolla Light wastewater treatment facility #2 to allow raw wastewater to be diverted south to the Monterey Shores wastewater treatment facility. The automated flow diversion was designed to allow from 0 gallons per day to 75,000 gallons per day to be transferred. Initially in 2013 the flow is restricted to approximately 25,000 gallons per day. 2015 In 2015, the expansion of the Monterey Shores wastewater treatment facility from a capacity of 520,000 gallons per day to a capacity of 720,000 gallons per day was completed. Flow from Corolla Light to Monterey Shores wastewater treatment facility was increased to approximately 75,000 gallons per day. .❖:❖. �000 oo 9ungln Enginee�in5 Inc. PO Box 1804 Irmo, SC 29063 Narrative 1 2018 - 2019 In 2018 and 2019, design, permitting and construction was started and completed on an 8-inch force main from Corolla Light to the discharge side of the Monterey Shores #1 pump station. Piping allowed the flow from Corolla Light to either go through the Monterey Shores pump station #1 or to go directly to the Monterey Shores wastewater treatment facility. In the same time period, a closure plan for the Corolla Light wastewater treatment facility # 2 was approved. Decommissioning and removal of the Corolla Light wastewater treatment facility # 2 was completed. At this point in time, approximately 150,000 gallons per day during peak season was transferred from Corolla Light to Monterey Shores. 2020 In 2020, it is planned to alternately divert Corolla Light wastewater into the Corolla Bay pump station. The Corolla Bay pump station will be increasing in capacity. The increased capacity Corolla Bay pump station will then pump into the 8-inch force main and deliver both Corolla Light and Corolla Bay wastewater to the Monterey Shores treatment facility. 2020 - 2021 Sometime in either 2020 or 2021, it is expected that the Corolla Light wastewater treatment facility #1 will be decommissioned and removed. Piping changes will be made in and around the previous Corolla Light wastewater treatment facility #1 to allow all wastewater to flow south to the Corolla Bay pump station that will hereafter be considered a transfer station for both Corolla Light and Corolla Bay. .❖:❖. oo, o oo Burgin Engi,..-9 in.. PO Box 1804 Irmo, SC 29063 Narrative 2 C) Corolla Light and Monteray Shores Collection Systems 2006 and Earlier i i i CL PS —� H3 _ _ _ 'f- - --a- Corolla Light Collection SP 42 Monetray Shores �W - - Collection S P! - 0 #1 Monteray Shores WWTP .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 N Corolla Light WWTF #1 Corolla Light CLPS / Collection #2 Corolla Light WWTF #2 1 Legend 4-inch FM 6-inch FM 8-inch FM 2006 and Earlier C) Corolla Light and Monteray Shores Collection Systems 2008 i i i CL PS -� #3 _ _ _ 'f- - --a- Corolla Light Collection SP #2 Monetray Shores �W - - Collection S P! #1 -- -�-, f Monteray Shores WWTP .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 Corolla Light WWTF #1 Corolla Light CLPS / Collection #2 Corolla Light WWTF #2 1 Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2008 Corolla Light and Monteray Shores Collection Systems 2009 N , , * Corolla Light WWTF- #1 / Corolla Light — CL PS �C #3 CLPS J� Collection CL PS CL PS \ Corolla Light `\ Collection CL PS Ar Corolla Light WWTF #2 0 ' Normally Closed\- Corolla Bay I CB PS ig Collection - #13 i i i SP #2 Monetray Shores - Collection ,�` SP Legend #1 0___AD- —41r� 4-inch FM 1 6-inch FM Monteray Shores 8-inch FM WWTP � � _8-inchity_ � .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 2009 C) Corolla Light Collection Corolla Light and Monteray Shores Collection Systems 2012 Villages of Corolla \ \ Corolla Light WWTF- #1 Corolla Light Collection CL PS CL PS #4 4N T � — — — —* — •--0- ,;r Corolla Light WWTF #2 ' Normally Closed -0- - -! - - -0 Corolla Bay I CB PS Corolla Bay Collection #16 �- - - �' Collection SP #2 Monetray Shores �W - - Collection ,�` Legend SP 0___AD- -41r - 4-inch FM 1 6-inch FM Monteray Shores � 8-inch FM WWTP � _8-inchity_ .❖:❖. oo, o oo Burgin Engineering Ine. PO Box 1804 2�� 2 Irmo, SC 29063 Corolla Light Collection Corolla Light and Monteray Shores Collection Systems 2013 Villages of Corolla • \ \ Corolla Light WWTF- #1 Corolla Light Collection CL PS � #1 CL PS 7y '•� \ #4 4N • T • — — — —* — •--0- ,;r Corolla Bay Collection Corolla Light WWTF i #2 Approximate 25,000 GPD i --• i i i i i • Monetray Shores �W - - Collection , ---AD-, • Monteray Shores WWTP oo, o oo Burgin Engineering Ine. PO Box 1804 Irmo, SC 29063 / Corolla Bay Collection Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2013 C) — — — —* — Corolla Light Collection • - -*- ,;r Corolla Bay Collection Corolla Light and Monteray Shores Collection Systems 2015 Villages of Corolla • 1 � Corolla Light WWTF- #1 Corolla Light Collection #2 • CL PS ri4 T Corolla Light WWTF i #2 Approximate 75,000 GPD i --• i i i i i • Monetray Shores �W - - Collection , ---AD-, • Monteray Shores WWTP oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 / Corolla Bay Collection Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2015 C) Corolla Light and Monteray Shores Collection Systems 2018-2019 Villages of Corolla Corolla Light Collection Corolla Bay Collection — — — —* _ \ \ Corolla Light WWTF #1 Corolla Light Collection 41110- #1 — I i CL Ps #6 Normally Closed yg Normally Closed Monetray Shores �W — — Collection , ---AD-, f Monteray Shores WWTP .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 Approximate 150,000 GPD / Corolla Bay Collection Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2018-2019 Corolla Light and Monteray Shores Collection Systems 2020 N Villages of Corolla \ * Corolla Light WWTF— #1 _ Corolla Light #3 /CLPS J� Collection CL PS � •,- 41110- - - - ; - CL PS - - -\ #4 \ Corolla Light \ Collection � caps .x 1 Normally Closed yg Approximate 250,000 GPD Peak Corolla Bay I CB PS N Corolla Bay Collection — — — — #13 — — �' Collection Normally Closed Approximate SP 300,000 GPD #z Peak Normally Closed Monetray Shores �W — — Collection , ---AD-, f Monteray Shores WWTP .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2020 Corolla Light and Monteray Shores Collection Systems 2020 - 2021 N Villages of Corolla - CLPS —► Corolla Light #3 CL PS Collection #2 Corolla Light \ Collection CL PS #6 Normally Closed (NC Typical) y Approximate 400,000 GPD Peak Corolla Bay I CB PS N Corolla Bay Collection - #13 - - �' Collection Normally Closed Approximate (� 450,000 GPD Peak Normally Closed Monetray Shores �W - - Collection - � SP #1 — — — AD- 1 Monteray Shores WWTP .❖:❖. oo, o oo Burgin Engi.... m. Ine. PO Box 1804 Irmo, SC 29063 Legend 4-inch FM 6-inch FM 8-inch FM _8-inch 2020-2021 Drawings ' NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, \ INC. / DETAIL CALLOUT ,-- DRAWING SHEET LOCATION Al G-100 SHEET NUMBER NOTE CALLOUT 1 NOTE NUMBER ELEVATION CALLOUT Al G-100 Al G-100 DRAWING SHEET LOCATION SHEET NUMBER SECTION CALLOUT DRAWING SHEET LOCATION rA 1 G-100 SHEET NUMBER SHEET IDENTIFICATION FORMAT DRAWING SHEET LOCATION DETAIL NAME Al PLAN G-100 SCALE: 1" = 10'-0" SHEET NUMBER GRAPHIC SCALE .;ALE SHEET IDENTIFICATION FORMAT C�i 01 DISCIPLINE DESIGNATOR SHEET TYPE DESIGNATOR SEQUENCE NUMBER DISCIPLINE DESIGNATORS SHEET TYPE DESIGNATORS G GENERAL 1 COVER C CIVIL 2 PIDs / PFDs / HYDRAULIC PROFILEs L LANDSCAPE 3 EXISTING & PROPOSED SITE PLANS & PROFILES S STRUCTURAL 4 EXISTING & PROPOSED PROCESS MODEL A ARCHITECTURAL (PLANS, ISOMETRICS & ELEVATIONS) F FIRE PROTECTION 5 CONSTRUCTION DETAILS P PLUMBING 6 SCHEDULES / DIAGRAMS / EQUIPMENT LIST M MECHANICAL E ELECTRICAL R RESOURCE INFORMATION DRAWING SHEET ORGANIZATION D B A 1 2 3 4 5 D �.4 C3 83 � B a A3 A4 3 4 5 TITLE BLOCK Al 1 2 Corolla Bay Pump Stat Bnndley Beadi0 Vacathons & Sales 4 a � a w 6 � - m a ¢ c K 0 SITE 1 2. a L? x LOCATION MAP SCALE: N.T.S. °Ivldere ar Disma� 5,4amp Siafe Park Saurh Mills , ss 34R 1 53 Ile Eliza Upgrade � 3 EIS ' 1 } Knafts island r MsI:IKaplslandNarinnai Wifdflfe Rehiue + (El ion VIRC13NIA NORTH CASOUNA y. Sligo psi L1 Shavrhoro Gregory ,ss 3ng VICINITY MAP SCALE: 1" = 2000' Wild+i fe PREPARED FOR: Carolina Water Service, Inc. of NC 4944 Parkway Plaza Blvd, Suite 375C Charlotte, NC 28217 Phone: (704) 525-7990 PREPARED BY: �A��� 0000Ooo oOo Burgin Engineering Inc. BURGIN ENGINEERING, INC. PO Box 1804 Irmo, SC 29063 803-730-1175 / NORTH \ CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. Sheet List Table g D o t No Sheet Title Rev No 1 G-100 COVER 1 2 C-300 EXISTING & PROPOSED SITE PLANS 1 3 C-301 PROPOSED EASEMENT 1 4 C-400 DUPLEX PUMP STATION - SECTIONS 1 5 C-500 MISCELLANEOUS CONSTRUCTION DETAILS 1 G-100 COVER (1 of 6 PROJECT NO.: 9-022 Original Release Date: 30 JAN 201 VY 0 0 U 8•• PVC GRAVITY SEWER `S\ SMH #11 \ CRUZ BAY CT 1 1 I 1 D I I 1 1 I 1 1 LIFT STATION & I WETWELL 1 VALVE PIT I 1 1 I 11 I I i1 1 TRANSFORMER & CONTROLS 1 4 GENERATOR ELECTRICAL / C IRRIGATION BOX / /,• 3, ` \R/W, SC o / e 3 j \ - - A7 EXISTING SITE PLAN C-300 SCAL& : 1" = 20'-0" \ < 1 n I A 1 I GRA�HIC SCALE " 2" 1 m %1 1 ( IN FEET ) 1 inch = 20 ft. I .I 1 1 I" 1 SMH #15 DEVILS BAY 1 1•; 1 1 1 I r INE HYDRANT & VALVE SMH #76 / DEVILS BAY I 15.5' FROM RIM TO INVERT OPP R/W\ / SMH #17 \ -. HERRING ST \ I � I / I'1 EXISTING LIFT STATION & WETWELL I I 1 TIE IN TO EXISTING MANHOLE & I INSTALL INTERNAL DROP TO \ 1 DISCHARGE 12" ABOVE SHELF TIE IN TO EXISTING MANHOLE & 1 ' ' INSTALL INTERNAL DROP TO 1. SEE INSET D DISCHARGE 12" ABOVE SHELF I 1 EXISTING VALVE PIT I =` II PROPOSED 6" 45" ELL \ I PROPOSED 6" 45" ELL \ I PROPOSED 8" 45" ELL I I' II \ I — PROPOSED 8" 90° ELL , I PROPOSED 8" GATE VALVE IN BOX PROPOSED CONNECTION PROPOSED 3 If - �8" PVC I r TO EXISTING 4" FM WITH 4"x4"x8" TEE PROPOSED 44 If - 6" PVC C900 PROPOSED 4' DEEP METERING / � PROPOSED 44 If - 6" PVC C900 � / ° MANHOLE WITH 6" MAG METER (SEE DETAIL SHEET C-500) / / :. PROPOSED , CONNECTION TO PROPOSED 93 If - 6" PVC C900 / - , EXISTING 4" FM J PROPOSED 8" GATE VALVE IN N BOX WITH 4"x4"x8" TEE PROPOSED 121 If - 8" PVC C900�- /AIL- L— — ' PROPOSED 121 If - 8" PVC —EXISTING 4" SEWER FM / ce INSET DETAIL C-300 SCALE : 1" = 6-0" PROPOSED 8" 45" ELL PROPOSED 29 If 8" PVC C900 PROPOSED 8" 45" ELL mil• ' �. j : 'r _ PROPOSED 52 If - 8" PVC C900 FLOW SC o / e 3 j \ - - A7 EXISTING SITE PLAN C-300 SCAL& : 1" = 20'-0" \ < 1 n I A 1 I GRA�HIC SCALE " 2" 1 m %1 1 ( IN FEET ) 1 inch = 20 ft. I .I 1 1 I" 1 SMH #15 DEVILS BAY 1 1•; 1 1 1 I r INE HYDRANT & VALVE SMH #76 / DEVILS BAY I 15.5' FROM RIM TO INVERT OPP R/W\ / SMH #17 \ -. HERRING ST \ I � I / I'1 EXISTING LIFT STATION & WETWELL I I 1 TIE IN TO EXISTING MANHOLE & I INSTALL INTERNAL DROP TO \ 1 DISCHARGE 12" ABOVE SHELF TIE IN TO EXISTING MANHOLE & 1 ' ' INSTALL INTERNAL DROP TO 1. SEE INSET D DISCHARGE 12" ABOVE SHELF I 1 EXISTING VALVE PIT I =` II PROPOSED 6" 45" ELL \ I PROPOSED 6" 45" ELL \ I PROPOSED 8" 45" ELL I I' II \ I — PROPOSED 8" 90° ELL , I PROPOSED 8" GATE VALVE IN BOX PROPOSED CONNECTION PROPOSED 3 If - �8" PVC I r TO EXISTING 4" FM WITH 4"x4"x8" TEE PROPOSED 44 If - 6" PVC C900 PROPOSED 4' DEEP METERING / � PROPOSED 44 If - 6" PVC C900 � / ° MANHOLE WITH 6" MAG METER (SEE DETAIL SHEET C-500) / / :. PROPOSED , CONNECTION TO PROPOSED 93 If - 6" PVC C900 / - , EXISTING 4" FM J PROPOSED 8" GATE VALVE IN N BOX WITH 4"x4"x8" TEE PROPOSED 121 If - 8" PVC C900�- /AIL- L— — ' PROPOSED 121 If - 8" PVC —EXISTING 4" SEWER FM / ce INSET DETAIL C-300 SCALE : 1" = 6-0" PROPOSED 8" 45" ELL PROPOSED 29 If 8" PVC C900 PROPOSED 8" 45" ELL mil• ' �. j : 'r _ PROPOSED 52 If - 8" PVC C900 FLOW BED -! \ / \ BEFORE YOU DIG! PROPOSED 8" GATE VALVE IN BOX / / PROPOSED 6" 45° ELL ..� —L I-800-632-6969 : - - PROPOSED 14 If - 6" PVC C900 • � - PROPOSED 6" 45" ELL ` / Project: ICorolla Bay Pump Station Upgrade PROPOSEGD46 If - 6" PVC C900 \ ` \ \ Sheet Title: \ PROPOSED 8" GATE VALVE IN BOX EXISTING & PROPOSED SITE PLANS PROPOSED CONNECTION TO EXISTING 8" FM WITH 8" TEE Owner: Carolina Water Service, Inc. of NC PROPOSED 8" GATE VALVE IN BOX / 5701 W. Park Dr., Suite 101 Charlotte, NC 28217 Phone: (704) 525-7990 PROPOSED CONNECTION TO EXISTING / 8" FM WITH 8" TEE & 2-8" GATE VALVES Designed By: RGB Sheet No: _ \\ Drawn By: SEB C-300 Checked By: LRB \ Approved By: RGB 2 of 6 \ \ / Original Release Date: 30 JAN 2019 Arch D Size Sheet Scale: AS SHOWN Project No: 9-022 / g c^` NORTH CAROLINA / 1a' FIRM LICENSE C-4218 BURGIN \ ENGINEERING. INC. l l \ 30 t711%✓Z019 v 00000 A4 PROPOSED SITE PLAN \ \ Burgin Engineering Inc. C-300 SCALE: 1"=20'-0" il / \ PO BOX 1804 IRMO, SC 29063 \ 1 803-730-1175 I 1 1 I 1 1 1 1 1 1 1 1 1 D 1 1 I 1 1 I 1 1 I 1 1 I 1 1 I 1 a B i SCALE:1-10'-0 \ I � / FLOWER BID w 7.5' I / 7.5' 3 EXISTING LIFT STATION & WETWELL 41 ' 7.5' 67TO -j 75' 1 /_% If -ft EXISTING 4" SEWER FM / 7.5 ' 75 �I � 000 i 6.6' TO EDGE OF SIDEWALK O°P' / / / I OP P II EXISTING VALVE PIT . �1 I °1 EDGE OF SIDEWALK / / I GRAPHIC SCALE IN FEET ) I inch = 10 ft. Owner: Corolla Bay Pump Station Upgrade EASEMENT DETAIL Carolina Water Service, Inc. of NC 5701 W. Park Dr., Suite 101 Charlotte, NC 28217 Phone: (704) 525-7990 Designed By: RGB Sheet N/o:� Drawn By: SE B ( _-301 Checked By: LRB V Approved By: RGB 1 oft Original Release Date: 28 JAN 2019 Arch D Size Sheet Scale: AS SHOWN Project No : 9-022 NORTH CAROLINA FIRM LICENSE C-4218 q-0111 BURGIN JANzov9 ENGINEERING, VVV INC. A* 411VARS �* 0ww 000000 Op0 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 803-730-1175 ■� IC il SUBMERSIBLE PUMPS - 2 - 4" ELLS 0 CONCRETE LIFT STATION 2-4"CHECK VALVES ,r 2 - 4" GATE VALVES DRAIN PIPE 4 TEE PIPE, TYP CONCRETE VALVE BOX 4" PIPE, TYP TOP NOT SHOWN FOR CLARITY D1 LIFT STATION - EXISTING - PLAN VIEW 2-400 SCALE: 112" Al LIFT STATION - EXISTING - SECTION VIEW C-400 SCALE: 112" = 1'-0" (P .GENERATOR 'GRADE. BEFORE YOU DIG! CALL I-800-632-6949 Project: Corolla Bay Pump Station Upgrade Sheet Title: DUPLEX PUMP STATION - SECTIONS Owner: Carolina Water Service, Inc. of NC 5701 W. Park Dr., Suite 101 Charlotte, NC 28217 Phone: (704) 525-7990 )esigned By: RGB Sheet No: hawk By: SEB C- �/ 00 checked By: LRB �} 4pproved By: RGB 4 of 6 Jriginal Release Date: 30 JAN 2019 Arch D Size Sheet Scale: AS SHOWN Project No : 9-022 NORTH CAROLINA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. so JANzov9 46��RS& 0000000 000 Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 803-730-1175 18" DESCRIPTION ON DATE BY FEB2020 SEB 75 Q LO N N 00 CD N CD N a� 0 IC 0 IA APPROVED BACKFILL TAMPED IN 6" SHEETED OPEN LAYERS TO V-0" ABOVE PIPE TRENCH TRENCH 12 GAGE COPPER TRACER WIRE SECURED TO PIPE SELECT MATERIAL —III-I COMPACTED IN 6" LIFTS =III= 24" MAX. 12" MAX IIIII 12" MIN. 6" MIN. ,,,II I�I 18" FULL LENGTH OF BARREL (EXCEPT TRENCH IN EARTH PRESSURE PIPE) TRENCH IN ROCK APPROVED BACKFILL TAMPED IN 6" LAYERS TO V-0" ABOVE PIPE W � A OD A j\ LOW CRADLE \ (0.25 OD) /\ D NOTE: MAXIMUM TRENCH WIDTH HIGH CRADLE "W" TAKEN AT TOP OF PIPE. \� d o a p / (0.75 OD) o 4" MIN. LOW CRADLE = 160% OF EARTH TRENCH BEARING VALUE HIGH CRADLE = 200% OF EARTH TRENCH BEARING VALUE POUR CONCRETE AGAINST UNDISTURBED MATERIAL CRADLE (IN ROCK OR EARTH) rDl* STANDARD PIPE TRENCH BEDDING C-500 N.T.S. PIPE DIA. "D" MAXIMUM "A" 6" TO 15" 8" 18" TO 21 " 10" 24" TO 30" 12" 33" TO 42" 15" 48" &LARGER 18" NOTES: SHEETED OPEN 1. CROSSING A WATER MAIN OVER A SEWER; TRENCH TRENCH / WHENEVER IT IS NECESSARY FOR A WATER 12 GAGE COPPER TRACER MAIN TO CROSS OVER A SEWER, THE WATER WIRE SECURED TO PIPE MAIN SHALL BE LAID AT SUCH AN ELEVATION THAT THE BOTTOM OF THE WATER MAIN IS _ AT LEAST 18" ABOVE THE TOP OF THE SEWER, SELECT MATERIAL \\ I I \ UNLESS LOCAL CONDITIONS OR BARRIERS COMPACTED 100% I= PREVENT AN 18 INCH VERTICAL SEPARATION; IN STANDARD PROCTOR IN I 6" LIFTS 24 MAX. 12" MAX —I WHICH CASE BOTH THE WATER MAIN AND SEWER III 12" MIN. 6" MIN. III SHALL BE CONSTRUCTED OF FERROUS MATERIALS AND WITH JOINTS THAT ARE EQUIVALENT TO SELECT MATERIAL =III COMPACTED IN RI LIFTS cO I I- —I I i- WATER MAIN STANDARDS FOR A DISTANCE OF 10 _— II p�A• I II I FEET ON EACH SIDE OF THE POINT OF CROSSING. =I I II I II 2. CROSSING A WATER MAIN UNDER A SEWER; WHENEVER IT IS NECESSARY FOR A WATER MAIN —III —III—III—III—III—IIM.II—III—III—II TO CROSS UNDER A SEWER, BOTH THE WATER MAIN :III I —I II I I IE I I."" I II""� I I=I I I -I I Ii,' � I I I AND THE SEWER SHALL BE CONSTRUCTED OF I I- II = II I FERROUS MATERIALS AND WITH JOINTS EQUIVALENT NOTE: TO WATER MAIN STANDARDS FOR A DISTANCE OF UNDISTURBED EARTH OR ROCK BELL HOLES NOT SHOWN 10 FEET ON EACH SIDE OF THE POINT OF CROSSING. A SECTION OF WATER MAIN PIPE SHALL BE CENTERED AT THE POINT OF CROSSING. STANDARD EXCAVATION NOTE: MINIMUM 36" COVER OVER ALL WATERLINES, EXCEPT 48" COVER OVER ALL SCDOT ROADWAYS. r7l TYPICAL TRENCHING C-500 N.T.S. UNDISTURBED EARTH CONCRETE THRUST BLOCK CONCRETE THRUST BLOCK 4"0 & LARGER TEE UNDISTURBED EARTH PLAN ELEVATION NOTE: CARE SHALL BE TAKEN WHEN PLACING THRUST BLOCKS TO KEEP THE FITTING BOLTS FREE OF CONCRETE. SIZE 11 1/4° BEND 22 1/2° BEND 45° BEND 90- BEND TEE PLUG 4 12 12 12 16 16 14 6 12 12 12 16 16 14 8 12 12 16 22 22 18 10 12 14 20 28 28 22 12 12 18 24 32 32 28 14 14 20 28 38 38 32 16 16 22 32 42 42 36 18 18 26 36 48 48 40 20 20 28 40 52 52 44 24 24 34 46 64 64 54 30 30 42 58 78 78 66 36 36 50 70 94 94 80 42 40 58 80 108 108 92 48 46 66 90 124 124 104 THRUST BLOCKS - DIMENSION "A" NO DEFLECTION OF WATERLINE AT JOINT WITHOUT WRITTEN PERMISSION OF ENGINEER. Al TYPICAL THRUST BLOCK - TEES C-500 N.T.S. NOTE: UNDISTURBED EARTH OR ROCK BELL HOLES NOT SHOWN NOTE: MINIMUM 36" WATER COVER & 18" SEWER COVER IN MOUNTAIN AREA. NOTES: 1. CROSSING A WATER MAIN OVER A SEWER; WHENEVER IT IS NECESSARY FOR A WATER MAIN TO CROSS OVER A SEWER, THE WATER MAIN SHALL BE LAID AT SUCH AN ELEVATION THAT THE BOTTOM OF THE WATER MAIN IS AT LEAST 18" ABOVE THE TOP OF THE SEWER, UNLESS LOCAL CONDITIONS OR BARRIERS PREVENT AN 18 INCH VERTICAL SEPARATION; IN WHICH CASE BOTH THE WATER MAIN AND SEWER SHALL BE CONSTRUCTED OF FERROUS MATERIALS AND WITH JOINTS THAT ARE EQUIVALENT TO WATER MAIN STANDARDS FOR A DISTANCE OF 10 FEET ON EACH SIDE OF THE POINT OF CROSSING. 2. CROSSING A WATER MAIN UNDER A SEWER; WHENEVER IT IS NECESSARY FOR A WATER MAIN TO CROSS UNDER A SEWER, BOTH THE WATER MAIN AND THE SEWER SHALL BE CONSTRUCTED OF FERROUS MATERIALS AND WITH JOINTS EQUIVALENT TO WATER MAIN STANDARDS FOR A DISTANCE OF 10 FEET ON EACH SIDE OF THE POINT OF CROSSING. A SECTION OF WATER MAIN PIPE SHALL BE CENTERED AT THE POINT OF CROSSING. rD3 STANDARD EXCAVATION & PIPE CROSSING DETAIL PLAN N.T.S. UNDISTURBED EARTH )NCRETE THRUST BLOC BEND CONCRETE THRUST BLOCK UNDISTURBED EARTH ELEVATION NOTE: CARE SHALL BE TAKEN WHEN PLACING THRUST BLOCKS TO KEEP THE FITTING BOLTS FREE OF CONCRETE. SIZE 11 1/ - BEND 22 1 /2' BEND 45° BEND 90° BEND TEE PLUG 4 12 12 12 16 16 14 6 12 12 12 16 16 14 8 12 12 16 22 22 18 10 12 14 20 28 28 22 12 12 18 24 32 32 28 14 14 20 28 38 38 32 16 16 22 32 42 42 36 18 18 26 36 48 48 40 20 20 28 40 52 52 44 24 24 34 46 64 64 54 30 30 42 58 78 78 66 36 36 50 70 94 94 80 42 40 58 80 108 108 92 48 46 66 90 124 124 104 THRUST BLOCKS - DIMENSION "A" NO DEFLECTION OF WATERLINE AT JOINT WITHOUT WRITTEN PERMISSION OF ENGINEER. rA2 TYPICAL THRUST BLOCK - BENDS C-500 N.T.S. e a 6' THICK CONCRETE PAD d w I I 2 PICK HOLES \vI N V a C d 4 a COVER — TOP VIEW 7-3 8" iv 5 16" 5 8" I - 4-3/4" � I 5-1 2" l 6-3/4" COVER — SECTION VIEW COVER — BOTTOM VIEW f� 8-3/4" �1 } I� 9-1/2" VALVE BOX — SECTION VIEW NOTES: CASTINGS TO BE OF GREY IRON CONFORMING TO A.S.T.M. SPECIFICATIONS A-48-60T CLASS 35 IRON. CASTINGS TO BE FULLY BITUMINOUS SEAL COATED IN ACCORDANCE WITH STANDARD PRACTICE. rDT VALVE BOX C-500 N.T.S. TOTAL WIDTH OF PAVEMENT TO BE REMOVED & REPLACED BITUMINOUS SURFACE O O 0-0-0 6" MIN. I PRIME COAT • _ X CRUSHED AGGREGATE BASE COURSE COMPACTED SUB -BASE STREET -WIDTH MINIMUM REPLACE CABC BASE SURFACE H HB 1-1 1-2 ALL-20' 8" 0 0 - 2" NOTES: 1. ALL BACKFILL LOCATED WITHIN THE VEHICULAR LOAD ZONE IS TO BE PLACED IN LIFTS NOT TO EXCEED 6" AND COMPACTED TO 95% OF STANDARD PROCTOR TEST. (ASTM D698) 2. ALL BACKFILL OUTSIDE THE VEHICULAR LOAD ZONE BUT LOCATED IN THE RIGHT OF WAY IS TO BE COMPACTED TO 90% OF STANDARD PROCTOR TEST. (ASTM D698) 3. THE LACK OF PROPER COMPACTION EQUIPMENT OR THE USE OF IMPROPER COMPACTION METHODS SHALL BE CAUSE FOR THE IMMEDIATE SHUTDOWN OF THE WORK BY THE ENGINEER. rBT TYPICAL PAVEMENT REPLACEMENT DETAIL C-500 N.T.S. CONCRETE THRUST BLOCK II11111111111=III—�.. 5/8" 0 THREADED ROD III=III=III=III=III= (GALVANIZED OR =11111 d ° IIIIIIIII BITUMINOUS COATED) d IIIIIII�.° ". III—li Ed 4"0 & d 2" PLUG TO LARGER STANDARD BLOW —OFF + 11=III Q —III—I I °. d — �IIIIIIIIIII'd e . d IIIIIIIIII_ UNDISTURBED EARTH NOTE: CARE SHALL BE TAKEN WHEN PLACING THRUST BLOCKS TO KEEP THE FITTING BOLTS FREE OF CONCRETE. SIZE 11 1 /4° BEND 22 1 /2° BEND 45° BEND 90- BEND TEE PLUG 4 12 12 12 16 16 14 6 12 12 12 16 16 14 8 12 12 16 22 22 18 10 12 14 20 28 28 22 12 12 18 24 32 32 28 14 14 20 28 38 38 32 16 16 22 32 42 42 36 18 18 26 36 48 48 40 20 20 28 40 52 52 44 24 24 34 46 64 64 54 30 30 42 58 78 78 66 36 36 50 70 94 94 80 42 40 58 80 108 108 92 48 46 66 90 124 124 104 THRUST BLOCKS - DIMENSION "A" rZ TYPICAL THRUST BLOCK - PLUGS C-500 N.T.S. FINISHED GRADE WORD "WATER' CAST IN TOP II —I e d a I—III—� — 11— I -_III ... > . 111=11 I —I . -I .. , ° ° . I—. STD. BROOKS PRODUCTS CONCRETE COLLAR FOR VALVE BOXES TRACER WIRE "LOOPED" UP INSIDE VALVE BOX FOR LOCATING WATER MAIN Ed > ADJUSTIBLE CAST o IRON VALVE BOX Z 2" SQUARE OPERATING NUT CONCRETE OR WOOD BLOCKING (OR APPROVED VALVE BOX) COMPACTED BACKFILL TRACER WIRE (#12ga. COPPER) ATTACH GATE TO WATER MAIN VALVE WATER MAIN ° • o e e CONCRETE SUPPORT PAD d (REQUIRED ON GATE VALVES ° 10" OR LARGER ONLY) NOTES: 1. GATE VALVE SHALL BE AWWA APPROVED. 2. GATE VALVE SHALL BE LEFT HAND OPEN. 3. GATE VALVE TO HAVE 2" SQUARE OPERATING NUT. 75TYPICAL VERTICAL GATE VALVE INSTALLATION C-500 / N.T.S -1W.7-1._L-J K\-27\tlY-11.0 NOTES: 1. IF AN 18" VERTICAL SEPARATION IS NOT POSSIBLE AT SEWER & WATER LINE CROSSINGS, PIPING SHALL BE D.I.P. FOR A DISTANCE OF 10' ON EACH SIDE OF POINT OF CROSSING. 2. SEWER TO PASS UNDERNEATH WATER AT ALL CROSSINGS. �B5SEWER FM / WATERLINE CROSSING DETAIL JOW1I11WAR PROPOSED STANDARD 4' DEEP CONCRETE MANHOLE i i wi vv�v v i v v n• I V 1 d.. PROPOSED 6" Seametrics WAG 4700 FLANGED MAGMETER d• I • d % r 5X DIAMETER • 2X DIAMETER OF PIPE OF PIPE A d • d d• i . . • • • d • . d • •d • . . d • d A. • . . d A5 PROPOSED METERING MANHOLE - DETAIL C-500 SCALE: NONE Project: BEFORE YOU DIG! CALL 1-800-632-4949 IT'S THE LAW! Corolla Bay Pump Station Upgrade Sheet Title: MISCELLANEOUS CONSTRUCTION DETAILS Owner: Carolina Water Service, Inc. of NC 5701 W. Park Dr., Suite 101 Charlotte, NC 28217 Phone: (704) 525-7990 Designed By: RGB Sheet No: C-500 5 of 6 Drawn By: SEB Checked By: LRB Approved By: RGB Original Release Date: 30 JAN 2019 Arch D Size Sheet Scale : AS SHOWN Project No: 9-022 NORTH CAROLI NA FIRM LICENSE C-4218 BURGIN ENGINEERING, INC. 30 t7,41(/20>9 �0�000� Burgin Engineering Inc. PO BOX 1804 IRMO, SC 29063 803-730-1175