NCG030028_COMPLETE FILE - HISTORICAL_20180219

STORMWATER DIVISION CODING SHEET
RESCISSIONS.
PERMIT NO.
N.
DOC TYPE
[ COMPLETE FILE - HISTORICAL
DATE OF
RESCISSION
❑ �� ��,
YYYYMMDD

ROY COOPER
Governor
r:
t.�
Energy, Mineral
and Land Resources
ENVIRONMENTAL QUALITY
Mr. Stephen Boebel
Minuteman Powerboss Inc.
14N845 U.S. Route 20
Pingree Grove, IL 60140
Dear Mr. Boebel:
I
WILLIAM
February 9, 2018
MICHAEL S. REGAN
Secretory
TOBY VINSON, JR.
Interim Director
F E B 19 2018
Rescission of NPDES Stormwater Permit
Permit Number: NCG030028
Moore County
On February 8, 2018, the Division of Energy, Mineral and Land Resources received your request to rescind
your NPDES Stormwater Permit Number NCG030028. In accordance with your request, Stormwater Permit
Number NCG030028 is rescinded effective immediately.
Operating a treatment facility, discharging wastewater or discharging specific types of stormwater to waters of
the State without valid coverage under an NPDES permit is against federal and state laws and could result in
fines. If something changes and your facility would again require stormwater or wastewater discharge permit
coverage, you should notify this office immediately. We will be happy to assist you in assuring the proper
permit coverage.
Iflthe facility is in the process of being sold, your will be performing a public service if you would inform the
new or prospective owners of their potential need for NPDES permit coverage.
State of North Carolina I Environmental Quality I Energy, Mineral, and Land Resources
Central Office 11612 Mail Service Center I. Raleigh, NC 27609
919 707 9200

If you have questions about this matter, please contact the Fayetteville Regional Office at [phone].
Sincerely,
Original Signed by Richard L. Riddle, Jr.
for William E. Toby Vinson, Jr., PE, CPESC, CPM
Interim Director
Division of Energy, Mineral and Land Resources
cc: Fayetteville Regional Office
Stormwater Permitting Program
Deborah Reese, DEMLR Budget
Central Files

Lawyer, Mike
From: Lawyer, Mike
Sent: Friday, February 09, 2018 9:22 AM
To: Alexander, Laura
Subject: RE: [External] FW: Stormwater Invoices NCG030028
Good morning Laura. Happy Friday! Yes, this one is OK to rescind. I had noticed that the facility had apparently been
shut down while I was visiting an adjacent facility this past November. Next time I am in that area, I will check to see if
another company has commenced industrial activities at the facility that may require permit coverage.
Thanks and have a great weekend.
Mike
Michael Lawyer, CPSWQ
Environmental Program Consultant
Division of Energy, Mineral and Land Resources
North Carolina Department of Environmental Quality
910 433-3394 office
mike. lawyer(a)ncdenr.gov
225 Green Street, Suite 714
Fayetteville, NC 28301
',c �Nothing Compares....
Email correspondence to and from this address is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
From: Alexander, Laura
Sent: Friday, February 09, 2018 8:28 AM
To: Lawyer, Mike <[e-mail]>
Subject: RE: [External] FW: Stormwater Invoices NCG030028
Good Morning,
I wanted to make sure I was clear. This is okay to rescind?
Thanks,
Laura
From: Lawyer, Mike
Sent: Thursday, January 11, 2018 12:53 PM
To: Alexander, Laura <[e-mail]>
Subject: RE: [External] FW: Stormwater Invoices NCG030028

La u ra,
I am familiar with this facility. It has been shut down for quite a while. I had actually left a message for a guy named
Steve in their accounting department on November 16, 2017 regarding the need to submit a rescission request, but
never heard back from him. I will contact Cameron to let him know about this. Once you receive the rescission request,
you can go ahead and process it.
Thanks,
Mike
Michael Lawyer, CPSWQ
Environmental Program Consultant
Division of Energy, Mineral and Land Resources
North Carolina Department of Environmental Quality
910 433-3394 office
mike. lawver(c)ncdenr.gov
225 Green Street, Suite 714
Fayetteville, NC 28301
a="Nothing Compares-.,..._
Email correspondence to and from this address is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
From: Alexander, Laura
Sent: Thursday, January 11, 2018 10:25 AM
To: Lawyer, Mike <[e-mail]>
Subject: FW: [External] FW: Stormwater Invoices NCG030028
Good Morning Mike and Happy New Year!
I wanted to let you know about this permit. I did send Cameron a rescission form but I am still waiting for him to tell me
if they moved to another location in NC. See below.
I did add notes to this permit in BIMS regarding his info below.
Have a good day,
Laura
From: Cameron Kamp [mailto:kamp.cc@minutemanintl cam]
Sent: Thursday, January 11, 2018 9:37 AM
To: Alexander, Laura <[e-mail]>
Subject: [External] FW: Stormwater Invoices NCG030028

Laura,
Minuteman Powerboss no longer is at that address in Aberdeen as of August 2016. 1 spoke to a woman over the phone
last year about this and she stated she understood. I apologize I don't remember her name to help you find any leads.
We were renting at that location I believe she was going to contact the actual owner of the building about this. Let me
know if this helps or if you need me to do anything.
Cameron Kamp
Finance Manager
Minuteman International
[e-mail]
847-264-5436
The information pondered in this transmission Is pwileged andfor donfidemal amar ation Intended for Pe use of the Individual or entry named above. If the reader of this message is not the Intended roupient, you are
hereby notified that any dissemination diambution or copying of Nis communication is strictly prohibited. If you are not Pie intended hi please contact me sender by reply email and destroy all copies of the original
message. Thank you.
fnu lr" POt►EfiUBM, IMIMi�iirlC�I l�
jr- awme.+»w�w. 1P.0 M1M1<tYYt C+i'�n 14Xe—i— Lh'ti
From: Alexander, Laura [mailto:[e-mail]]
Sent: Wednesday, January 10, 2018 12:46 PM
To: [e-mail]
Subject: Stormwater Invoices NCG030028
Good Afternoon,
Our records indicate the 2017 invoice is past due. Please check your records and let us know if you show something
different. Also, I've attached 2018.
Thank you,
Laura Alexander
Administrative Assistant
Stormwater Permitting Program
North Carolina Division of Energy, Mineral and Land Resources
North Carolina Department of Environmental Quality
919 807 6368 Office
919 807 6494 Fax
laura.alexander(�ncdenr.00v
512 North Salisbury Street
1612 Mail Service Center
Raleigh, North Carolina 27699
3

r
E-mail correspondence tc and from this address may be subject to the North Carolina Public Records Law and may be
disclosed to third parties.

Lawyer, Mike
From: Alexander, Laura
Sent: Thursday, February 08, 2018 3:59 PM
To: Lawyer, Mike
Subject: FW: [External] FW: Stormwater Invoices NCG030028
Attachments: NPDES-Rescission- Form- PB 2018.pdf
Fyi... I will go ahead and process the rescission. Per your email 1/11/18. Thanks.
From: Cameron Kamp[mailto:[e-mail]]
Sent: Wednesday, February 07, 2018 11:11 AM
To: Alexander, Laura <[e-mail]>
Subject: RE: [External] FW: Stormwater Invoices NCG030028
Laura,
Please see attached completed form. After Minuteman Powerboss shut down in Aberdeen we currently only hold a
small office in Southern Pines with no industrial activity. Let me know if you have any questions.
Best Regards,
Cameron
Cameron Kamp
Finance Manager
Minuteman Intcrnationa!
kamp.c(@minutemanintl.com
847-264-5436

If
Division of Energy, Mineral & Land Resources
TI
Lan d Quality Section/Stormwater Permitting Program
w®
NC®ENR
National Pollutant Discharge Elimination System
1KwIry CNui W Cf/MfM[M Or
[NNxOxNCM H10 NRVxK P[KU,I[[D
RESCISSION REQUEST FORM
' FOR AGENCY USE ONLY,,
- ;Date Recn - - _
Year^ =Monty
. Ua -
Please fill out and return this form If you no longer need to maintain your NPDES stormwater permit.
1) Enter the permit number to which this request applies:
N L
Individual Permit (or) Certificate of Coverage _
—�'N;' ;c gat o 3 `o o' 2'8
li .:a Sv
2) Owner/Facility Information: • Final correspondence will be malled to the address noted below
Owner/Facility
Facility Contact
Street Address
City
County
Telephone No.
Pinaree Gmve
=—= State IL
ZIP Code
60140
..KANE
E-mail Address
-kemp.einutemanlnU.com
i
,
,:._._. ._
.847__ _264-5400 _ _
Fax: 847
683-5207
--__
._
3) Reason for rescission request (This is reaulred information. Attach separate sheet If necessary):
❑ Facility closed or is closing on K '- All Industrial activities have ceased such that no discharges of
stormwater are contaminated by exposure to industrial activities or materials.
❑ Facility sold to r = r'. °+�I on ?'' a i' If the facility will continue operations under the new owner it
may be more appropriate to request an ownership change to reissue to permit to the new owner.
® i
Other; .
" � -" �"Mbun inutemen rowera me hasended laindustrial activities in Aberdeen, NC as of S!3 ./on. 6 h-n to le - ase e.^.ded at
this location. If the facility will continue oporatldns under the new owner It may be more appropriate to request an ownershlp change. to reissue
`to oermil to the new owner..
4) Certification:
I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the
subject facility. I am familiar with the information contained In this request and to the best of my knowledge and belief
such Information Is true, complete and accurate.
Slgnature� "- r — — Date
Print or type name of'person signing above Title
Please return this completed rescission request form to: NPDES Permit Coverage Rescission
Stormwater Permitting Program
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
1612 Mail Service Center, Raleigh, North Caroline 27699-1612
Phone: [phone] \FAX: [phone]
An Equal opportunity \ Af rmaWe Action Employer

NC®ENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue
Governor
Minuteman Powerboss Inc
175 Anderson St
Aberdeen, INC 28315
Dear Permittee:
Charles Wakild, P. E.
Director
December 4, 2012
Natural Resources
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Minuteman Powerboss Incorporated
CDC Number NCG030028
Moore County
In response to your renewal application for continued coverage under stormwater General Permit NCG030000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCG030000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
--- - - controls, management; -monitoring; and record keeping. Please review the new permit to familiarize yourself------------
. with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last CDC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://`portal.ncdenr.org/web/wg/ws/su/current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://portal.ncdenr.org/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone]
Internet: vmy.nceaterouality.ora
An Equal Opportunity 1 Affrmat ye Action Employer
NorthiCarolina
Naturally

J
December 4, 2012
Page 2 of 2
Some of the changes include:
• Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections B, C: A lower TSS benchmark of 50 mg/I for HOW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections B, C: The monitoring parameter Oil & Grease (0&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections B, C: The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
.. does not affect the legal requirements to ohtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at [phone].
Sincerely,
B'C6y 1--w.
for Charles Wakild, P.E.
cc: DWQCentral Files
Stormwater Permitting Unit Files
Fayetteville Regional Office

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030028
STORM WATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended, .
Minuteman Powerboss Inc
is hereby authorized to discharge stormwater from a facility located at:
Minuteman Powerboss Incorporated
175 Anderson St
Aberdeen
Moore County
to receiving waters designated as Aberdeen Creek, a class C waterbody in the Lumber River
Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts 1,11, 111, and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effecti6e DeciRnh&-4,"2012." ' - " ` I ' - 1. ' -" '` `---- " - -' -
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 4a' day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

North Carolina
Beverly Eaves Perdue
Governor
Minuteman Powerboss Incorporated
Attn: Phil Hendricks, Plant Manager
175 Anderson Street
Aberdeen, NC 28315
MCDENR
Department of Environment and
Division of Water Quality
Coleen H. Sullins
Director
September 29, 2009
Subject: COMPLIANCE EVALUATION INSPECTION
Minuteman Powerboss Incorporated
NPDES Stormwater General 1'ermit-NCG030028
Moore County
Dear Mr. Hendricks:
Natural Resources
Dee
Secretary
On September 15, 2009, 1, Michael Lawyer from the Fayetteville Regional Office of the Division of
Water Quality, conducted a site inspection at the Minuteman Powerboss Incorporated facility located at 175
Anderson Street in Aberdeen, Moore County, North Carolina. A copy of the Compliance Inspection Report is
enclosed for your review. Along with yourself, Ms. Donna Edge, Human Resources, was also present during the
inspection and your time and assistance is greatly appreciated. Stormwater from this facility drains to Aberdeen
Creek, a Class C water located in the Lumber River Basin. The site visit and file review revealed that the
subject facility is covered by NPDES Stormwater General Permit-NCG030028.
Accordingly, the following observations were noted during the Division of Water Quality inspection:
1) Stormwater Pollution Prevention Plan (SPIT)
A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly implemented.
Yes 0 No ❑
2) Qualitative Monitoring
Qualitative monitoring has been conducted and recorded in accordance with permit requirements.
Yes ■ No ❑
3) Analytical Monitoring
Analytical nionitoring has been conducted and recorded in accordance with permit requirements.
Yes 0 No ❑
I ocalion'. 225 Green Street, Suite 714, Fayetteville, North Carolina 28301
P!icne: 910-433-33001 FAX: [phone] Customer Service: 1-877-623-6748
nlemell w ,ncwaterquahty.orq
. m E;,uei Cpporlunily 1 Altinnmive Action Einplover
One
Ni�rthcarohrla
��V�LTfIIt'Glfl f

Other Observations:
Please relcr to the enclosed Compliance hispcetion Report for additional comments and obsci vations macle
during the inspection.
Requested Response:
A response is not requested at this time.
Please be advised that violations of the NPDES General Permit are subject to a civil penalty
assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or
needs assistance with understanding any aspect of your permit, please do not hesitate to contact me at (910)
433-3329.
Sincercly,
r
Michael Lawye�
Environmental Specialist
Enclosure
cc: FRO -Surface Water Protection
NITS -Assistance & Compliance Oversight Unit

Compliance Inspection Report
Permit: NCG030028 Effective: 11/01/07 Expiration: 10/31/12 Owner: Minuteman Powerboss Inc
SOC: Effective: Expiration: Facility: Minuteman Powerboss Incorporated
County: Moore 175 Anderson St
Region: Fayetteville
Aberdeen NC 28315
Contact Person: Phil Hendricks Title: Plant Manager Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
On -site representative Donna Edge Phone: [phone]
On -site representative Phil Hendricks Phone: [phone]
Related Permits:
Inspection Date: 0911512009 Entry Time: 10:00 AM Exit Time: 11:00 AM
Primary Inspector: Mike Lawyer,, ; -->� Phone: E10x 3300
3eseraAer�-twaPector{s): ./J //d , , ,�i�/// 3. 2i ;ram rx ✓a%.': Belinda S Henson /y Phone: [phone] Ex�
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
:3y?C
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 09/15/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Met with Mr. Phil Hendricks, Plant Manager, and Ms. Donna Edge, Human Resources, who explained that facility
operations have significantly decreased and as of February 2009 conducting assembly only without fabrication. Due to
some recent personnel changes, there seemed to be a lack of knowledge concerning the NCG030000 general permit and
staff could not locate the facility's Stormwater Pollution Prevention Plan (SPPP) or monitoring records during the
inspection. Conditions and requirements of the general permit were explained with instructions to provide any information
or documentation after review of facility files. Observations of site conditions were made and it was apparent that the
amount of exposed materials and equipment had been greatly reduced since the previous inspection. Secondary
containment is provided where necessary. All drains located throughout the property are connected and lead to a single
outfall.
Telephone conversations held after the inspection with both Mr. Hendricks and Ms. Edge provided information that the
SPPP was revised in 2009 by Ms. Darlene Smith prior to her departure from the facility. Discussion with Ms. Edge on
9/29/09 resulted in the receipt of monitoring records from May 2008 via fax as requested. Along with monitoring records
from August 2008 received by the regional office previously, this shows compliance with the semi-annual monitoring
schedule in the permit. Facility staff is encouraged to maintain continued compliance with the monitoring requirements
listed in the permit as well as the annual review/update of the SPPP.
Page 2

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 09/15/2009 Inspection Type: Compliance Evaluation
Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a'Narrative Description of Practices"?
# Does the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Reason for Visit: Routine
Comment: Copy of facility's SPPP from November 2007 submitted to regional office
and in file. SPPP could not be located at the time of inspection, however, according to
Mr. Hendricks during a telephone conversation on 9/18/09, the SPPP was
reviewed/updated in 2009 as required by the permit.
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
Comment: Although monitoring records could not be located at the time of inspection,
records from August 2008 had been previously faxed to regional office and records from
May 2008 were received by fax on 9/29/09 per request.
Analytical Monitoring
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment: See Comment above.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection? -
# If the facility has representative outfall status, is It properly documented by the Division?
Yes No NA NE
®nnn
®nnn
®nnn
®nnn
®nnn
®nnn
o n n n
®nnn
®nnn
®nnn
®nnn
onnn
onnn
onnn
onnn
Yes
No
NA
NE
pnnn
Yes
No
NA
NE
onnn
0000
Yes
No
NA
NE
®nnn
®nnn
nn®n
Page: 3

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 09/15/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: Facility has a series of drains located throughout the property that lead to a
single outfall.
®nnn
Page 4

09/29/2009 LL 1.8 PAS
M lNIJTF!tIAN POWERBOSS
laool.7ool
Cr,,) Microbac Laboratories, Inc.
Page I orl
FAYET I'EVILLE DIVISION
srnn. ceRT iD.
192 FiOPF, MILLS ROAD
PAYIS'I-TEVILLE. NC 28306
NC 41 I
(910) 86.1-1920 FAX [phone]
NC -' 3771.4
R. W. SANDERS, VICL PRESIDCN I
USDA 13787
hrtp:�/sc\c\t.mictobaecom I':-..ALail: rsandet ti,microl,txc.cont
CI'll',�,IISTRI'
WAn l'R AIR'
MICROBIOLOGY
WASTES' FOOD-
- FOOD SAFETYCONSOMER PRODUCI S
PII 'IAR ACFUTICALS' NUIRACEUTICALS
CERTIFICATE
OF ANALYSIS
Potverboss. Inc.
Date Reported:
5i31/2008
Ms. Darlene Smith
Date Received:
i//21/100S
17a Anderson Street
Order Number`
OM-0032;
Aberdeen. NC 2831 i
Invoice No.:
58S53
Customer ':
P033
Sample Date:
5/10,11008
Permit No.
Sanlple'l-into:
21:00
S:Uupler. Sanders
SUbject: Storm water sample - SemiW\ ,
S\II' Test
Method
Result
Date
Time Iet1I1
ool Storm water sample, grab.
LEAD
SM 3111 3
<0.100 ppm
5/30/2008
9:33 RAS
OIL & GREASE (HEM)
EPA 1664
<5.00 mg/L
S/28j2008
8:00 PAS
pH
FIELD
5.3 S.U.
5/20/2008
21:00 RVJS
SOLIDS, TOTAL SUSPENDED
SM 2540 D
23.4 mg/L
5/27/2008
9140 HA.{
QUALITATIVE MONITORING
FIELD
5/20/2008
21:00 PWS
CLARITY
FIELD
CLEAR
5/20/2008
21:00 RVJS
COLOR
FIELD
CLEAR
5/20/2008
21:00 RVJS
EROSION EVIDENCE
FIELD
NO
5/20/2008
21:00 RWS
FLOATING SOLIDS
FIELD
NONE
5/20/2008
21:00 RWS
FOAM
FIELD
NONE
S/20/2008
21:00 RWS
ODOR
FIELD
NONE
5i20/2008
21:00 RVJS
OIL SHEEN
FIELD
NONE
5/20/200S
21:00 RVI'S
OTHER POI LUTION INDICATORS
FIELD
NjA
5/20/2008
21:00 PPS
SOLIDS, VISUAL SUSPENDED
FIELD
NONE
5/20/2008
21:00 RWS
ea'i �i.'.✓ �ii'z'��'a''6.'
12ESPLCI'PULLI'SU6Mt1TGD:
_
MICROBAC LABORATORIES. INC.
7Gnnk rnu !nr tour b...maa. If'e j... a. tour J;adhnek Orr Our [ecrl o! s. n'ur ro
rou•. PIca, c'omm. I ih, Lobo
arorr n ,,,iw, Ran .Cunrly s m
91 P-sf1-17-'0. l!nhea :•lur'gtn r_
-0O:m r...... nn4i rnrc%uGuc.Corn nr Trrrnr florae.
CEO. al "or,01",
cony virh mn'canuncutc or'.nry�t;✓errnnA
I -All COUES: 7:/D = Nonc Detected Nd: - Nune found c = Less than Grealcr th:m @sl. - Equ,"Ie•d
MEMBER
The data and other he.oh hloo COntained on tors, antl other accompanvmg aoruments, rept.S ht only the sample s) analyzed and IS rendered upon the
concifth that q i5 not to oe r,P,Wl cecl .h0y or r, part for advWwq or other ourwws vv'ithout rrrhten approval from the laboratory. A
USDA ERA-rli0$tl TeStha Fpod SaNlatihh Ccls,,;hng Chem Cdl afd Maobioioglcal Ana y5C5 antl Rowe rrh

PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of Wastewater to be permitted: .0288 MGD (Ultimate Design
Capacity)
b. What is the current permitted capacity of the Wastewater Treatment
facility?
C. Actual treatment capacity of the current facility (current design
capacity): N/A
d. Date(s) and construction activities allowed by previous
Authorizations to Construct issued in the previous two (2) years.
N/A
e. Please provide a description of existing or substantially
constructed wastewater treatment facilities: N/A
f. Please provide a description of proposed wastewater treatment
facilities:
The proposed treatment system is a packaged system designed by
Continental Environmental Services. The primary components consist
of an oil/ water separator, diffused aeration followed by
filtration units and activated carbon absorption.
g. Possible toxic impacts to surface waters: Benzene, Toluene,
Xylene and Ethylbenzene.
h. Pretreatment Program (POTWs only): N/A
In development Approved
Should be required Not Needed
2. Residuals handling and utilization/disposal scheme: L
a. If residuals are being land applied, please specify DEM Permit No.:
Residual Contractor:
Telephone No.:
b. Residuals stabilization: PSRP PFRP Other
C. Landfill:
d. Other disposal/utilization scheme (Specify):
3. Treatment plant classification: (attach completed rating sheet):

® Microbac Laboratories, Inc.
Page 1 of I
FAYETTEVILLE DIVISION
STATE CERT ID.
2592 HOPE MILLS ROAD
FAYETTEVILLE, NC 28306
NC #11
[phone] FAX [phone]
NC 437714
R. W. SANDERS, VICE PRESIDENT
USDA #3787
http://-,v�vw.tnicrobac.com E-Mail: [e-mail]
CHEMISTRY MICROBIOLOGY - FOOD SAFETY CONSUMER PRODUCTS
WATER AIR WASTES• FOOD• PHARMACEUTICALS NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Date Reported:
8/31/2008
Ms. Darlene Smith
Date Received:
8/26/2008
175 Anderson Street
ECEIVED
Order Number:
0808-00496
Aberdeen, NC 28315
L
Invoice No.:
60506
O i i nnn9
r L1lW
[MR—FAYUMEREGIONLOMICE
Customer #:
P033
Sample Date:
8/26/2008
Permit No.
Miter
Sample Time:
11:55
Sampler:
Subject Storm water sample - SemiYrly
SMP Test
Method
Result
Date
Time Tech
Storm.watersarnple„grab;,:��.alR�.id,
tra+,.rGrls,xt
-a.� l ` nl ,
1 �,1_,t�:E
a I
,: Ita-�c.
=
LEAD
SM 3111 B
<0.10 ppm
8/29/2008 16:30
RAS
OIL & GREASE (HEM)
EPA 1664
<5.00 mg/L
8/29/2008 8:00
RAS
pH
FIELD
7.12 s.u.
8/26/2008 11:55
ROM
SOLIDS, TOTAL SUSPENDED
SM 2540 D
6.06 mg/L
8/27/2008 10:45
JEM
QUALITATIVE MONITORING
FIELD
8/26/2008 11:55
ROM
CLARITY -
FIELD
CLEAR
8/26/2008 11:55
REM
COLOR
FIELD
CLEAR
8/26/2008 11:55
RDM
EROSION EVIDENCE
FIELD
NO
8/26/2008 11:55
RDM
FLOATING SOLIDS
FIELD
NO
8/26/2008 11:55
RDM
FOAM
FIELD
NO
8/26/2008 11:55
RDM
ODOR
FIELD
NO
8/26/2008 11:55
RDM
OIL SHEEN
FIELD
NO
8/26/2008 11:55
RDM
OTHER POLLUTION INDICATORS
FIELD
N/A
8/26/2008 11:55
RDM
SOLIDS, VISUAL SUSPENDED
FIELD
NO
8/26/2008 11:55
RDM
/1
RESPECTFULLY SUBMITTED:
MICROBAC LABORATORIES, INC.
Thank you for your business. We invite your feedback on our level of service to you. Please contact the Laboratory Director, Ron Sanders at 910-864-1920, Robert Morgan,
COO, at rmorgan a microbaac/omor Trevor Boyce, CFO, at [e-mail] with
/any comments, or suggestions.
"l/�\
Zyn(g
LAB CODES:: N/D = None Detected N/F = None Found <= Less than > = Greater than Est. = Estimated
The dam and other Information contained on Nis, and other accompanying documents, represent only the samples) analyzed and Is rendered upon the MEMBER
condition that it is not to be reproduced wholly or In part for advertising or other purposes without nMen approval from the laboratory.
USDA-EPA-NIOSH Testing Food Sanitation Consulting Chemical and Microbiological AnalMs and Research mi

o STORMWATER POLLUTION PREVENTION PLAN
®EFjV�oPn®
PowerBoss ivue ; a ����
A Division of the Hako Group
Aberdeen, NC owpc�
November 2007 Revision
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. 1 am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
Greg Thofnpson, Date
Plant Manager
11

OTable of Contents
Section Page
1.0 Introduction
3
2.0 Management
3
3.0 Site Plan
5
3.1 Description of Facility
5
3.2 Storage and Handling
5
3.2.1 Loading
6
3.2.2 Storage
6
3.2.3 Waste Disposal
6
3.3 Site Map
7
3.4 Significant Spills
7
3.5 Outfall Inspection
7
4.0 Storm Water Management Plan
7
4.1 Operational changes
7
4.1.1 Storage
7
4.1.2 Operation
8
4.1.3 Storm Water Diversion
8
4.2 Containment
8
4.3 Best Management Practices
9
4.3.1 Good Housekeeping
9
4.3.2 Preventative Maintenance
10
43.3 Visual Inspections
10
4.3.4 Spill Prevention and Response Plan
10
4.3.4.1 Personnel and Spill Procedures
11
4.3.4.2 Emergency Procedures
12
4.3.4.3 Emergency Equipment Required
15
4.3.4.4 Testing and Maintenance of Emergency Equipment
16
4.3.4.5 Arrangement with Local Authorities
16
4.3.4.6 Facility Tank Truck Loading / Unloading
16
4.3.4.7 Security
17
4.3.4.8 Spill Prevention Equipment Installations
17
4.3.5 Sediment and Erosion Control
18
4.3.6 Management of Runoff
18
4.3.7 Employee Training
18
4.3.7.1 Spill Prevention and Response
19
4.3.7.2 Good Housekeeping
19
4.3.7.3 Materials Management Practices
19
4.3.8 Inspections Recordkeeping and Reporting
19
4.3.8.1 Inspections
20
4.3.8.2 Visual Inspections
20
4.3.8.3 Good Housekeeping Inspections
21
4.3.8.4 Sampling
22
4.3.8.5 Recordkeeping
22
4.3.8.6 Reporting
23
APPENDIX A Blank Inspection and Reporting Forms
25
APPENDIX B Completed Forms and Reports
35
P:AShared Documents\S a fety\Stonnwater 07ASPPP4\STORM WA'I'8R POLLUTION PRHVF.NI'ION PLAN (SWP4) 0907.doc Page 2 ot'26

E
STORMWATER POLLUTION PREVENTION PLAN
1.0 INTRODUCTION
On .Tune 18, 1993, PowerBoss received a certificate of coverage (COC NCG30028) from the
NCDEFINR to discharge stormwater from its facility in Aberdeen, NC to receiving waters
designated as an unnamed tributary to Aberdeen Creek in the Lumber River Basin in accordance
with the effluent limitations, monitoring requirements; and other conditions set forth in Parts I,
11, III and IV of General Permit No. NCG030000. This Stormwater Pollution Prevention Plan
(SWP4) is in keeping with the requirements of the General Permit.
2.0 MANAGEMENT
PowerBoss has formed a "Pollution Prevention Team" to provide oversight to facility stormwater
pollution prevention activities. The "Team" assists the Plant General Manager in the
implementation, maintenance and revision of the SWP4. Team members are aware that an
important part of their job is to prevent stormwater pollution. They are key on -site people who
are most familiar with the facility and its operation and have good channels of communications
with management to effectively prevent stormwater pollution.
Team members represent all phases of the facility operations. Working together using their in-
depth knowledge, they will determine what is the most effective course of action to prevent
stormwater pollution.
The Team Leader is also the person designated accountable for SPCC Plan Implementation. The
Team Leader is also designated the On -Site Emergency Coordinator in the facility Emergency
Preparedness Plan. Since there are relevant elements in all these plans, team leadership will
effectively provide consistency.
Table 1 lists the team members and their responsibilities. In addition to inclusion in the SPP4,
this information is posted within the facility so that other plant employees are aware of who is
responsible for stormwater management. Responsibilities noted in the table are for the entire
team. The individual designated is the lead person to assure the team responsibilities are met.
11:\Shared Documents\Safeq\Slormwaler 07\SPPI14\ST0RMWATER POLLUTION PREVENTION PLAN (SWI'4) 0907.doe Page 3 of 26

O TABLE I POLLUTION PREVENTION TEAM
Leader: Ms. Darlene Smith, Safety Coordinator
[phone] ext. 4053
Responsibilities:
Coordinate team activities to ensure effective SWP4 implementation; Coordinate
incident response, cleanup and notification of authorities, Establish Best
Management Practices (BMP) training for plant personnel. Establish incident
reporting procedures. Evaluate effectiveness of overall SWP4 and make
recommendation for changes; Review environmental incidents: Develop BMP
inspection and records procedures.
Members
(1) Mr. Greg Thompson, Plant Manager
[phone] ext. 4054
Responsibilities:
Provide liaison with senior facility and corporate management; Aid
interdepartmental coordination to carry out the SWP4. Review new construction
and updating of facility site map. Review process changes.
O(2) Mr. Greg Jett, Plant Superintendent
[phone] ext. 4042
Responsibilities:
Identify toxic and hazardous materials in the facility; Conduct stormwater
monitoring.
(3) Danny Norton, Maintenance Superintendent
[phone] ext. 4057
Responsibilities:
Emergency equipment maintenance, inspections, preventative and/or corrective
maintenance
(4) Ms. Denise Cameron, Human Resources / Staff Accountant
[phone] ext. 4010
" Responsibilities:
Inventory available communication devices, maintain employee emergency
numbers, set guidelines for representing PowerBoss in an emergency situation,
release of sensitive information and encourage factual responses, identify a
location for communication; develop and maintain a fact sheet explaining the
nature of PowerBoss' products and services.
11:\Shared Documents\Safety\Stormwater 07\SPPP4\STORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page4 of 26

O
3.0 SITE PLAN
3.1 Description of Facility
The facility began operation 1979 and is located in the City of Aberdeen, Moore County,
North Carolina, latitude 350-08'-08" longitude 700-26'-30.5".
The manufacturing and office facilities located on a contiguous site at the corner of
Anderson and Taylor Streets in Aberdeen, NC, are combined in one 120,000 square foot
facility. A detached prototype shop is used for new model development.
The facility comprises a fully integrated manufacturing operation to produce powered
sweeping and scrubbing equipment for interior and exterior surface maintenance.
Materials such as sheet metal and mechanical and electrical components arrive at the
facility where they are used to assemble the final product.
Figure 1 presents the location of the PowerBoss facility in Aberdeen, NC on a USGS
Southern Pines, NC quadrangle map. It shows the facility's location in relation to
transportation routes and surface waters. Stormwater leaves the facility property in an
underground 2 foot diameter pipe, follows an easement 375 feet south and 320 feet west
on adjacent (Intek) property and discharges to the surface at the point shown on Figure 1
to an unnamed tributary of Aberdeen Creek in the Lumber River Basin. Figure 2 is the
facility Site Plan which is included at the end of this plan because of its size. It shows:
Impervious areas: storage areas; stormwater and sanitary sewers; storage areas; transfer
routes; and surface water flow directions.
3.2 Storage and Handling (Refer to Figure 2 in reference to this section)
An inventory was conducted to determine if `significant materials' have been handled,
treated, stored, or disposed in a.manner to allow exposure to stormwater between the time
three years prior to the original date of permit issuance and the present. "Significant
Materials" as defined by the USEPA (EPA 832-R-92-006) "Include, but are not limited
to: raw materials, fuels; materials such as solvents, detergents and plastic pellets;
finished materials such as metallic products; raw materials used in food processing or
production; hazardous substances designated under section 101 (14) of CERCLA; any
chemical the facility is required to report pursuant to section 313 of Title III of SARA;
fertilizers; pesticides; and waste products such as ashes, slag, and sludge that have a
potential to be released with stormwater discharges".
An inventory of significant materials used at the facility showed that the following were
exposed to stormwater with runoff to the stormwater sewer:
• Raw Material Storage: Aluminum and Steel
• Equipment Storage: Hoppers, racks, etc.
• Scrap Metal: Aluminum and Steel
• Scrap Wood
• Wood Shipping Crates
P:\Shared Documents\Safety\Stormwater 07\SI'1'1'4\S'I'ORMWA'I'ER POLLUTION PREVENTION PLAN (SWIM) 0907,doc Page 5 or26

oGasoline and diesel fuel storage tanks are exposed to stormwater. However, they have
secondary containment. There would be no runoff from this storage area. Motor oil is
stored in two, 1,000-gallon Turner secondary containment tanks within a containment
structure. Chemicals and hazardous waste are stored in covered areas with secondary
containment. None are exposed to stormwater with the exception of ethylene glycol
which is stored in a 500-gallon Turner secondary containment tank within a containment
structure.
Prior to final shipment, sweepers are washed to remove dirt. Oil and grease are not
removed in this washing which takes place adjacent to the east side of the building. This
activity does not present a stormwater pollution problem.
3.2.1 Loading and Transfer
Raw Materials are received and products shipped from three loading docks that allow
trucks/trailers to abut directly to the building and provide direct access to the facility with
no outside storage or handling. A steel loading bay is located inside the facility. This
loading area has a floor drain that leads to the storm sewer. However, because the
outside driveway is away from the building stormwater does not enter this loading bay.
Liquids are not used in the area and there is not drainage to the storm sewer from this
point. While in transit from the storage area to the manufacturing facility sealed drums
containing chemicals could possibly be exposed to stormwater. Likewise hazardous
waste transferred from the manufacturing facility to the storage area could also be
exposed during transit.
3.2.2 Storage
Raw material, aluminum and steel are stored in the open on a paved surface subject to
stormwater. Runoff would discharge to the storm sewer. Scrap metal is also stored in
this area until it is recycled. 1t is stored on a paved surface and/or in a dumpster and
several small hoppers. Wood scrap is stored in an open top dumpster prior to disposal.
Wooden crates for shipping the product are also stored in this area. Miscellaneous non-
hazardous waste is stored for disposal in a totally enclosed dumpster and is not subject to
stormwater. Hazardous waste and chemicals are in covered areas with secondary
containment and are not exposed to stormwater.
3.2.3 Waste Disposal
As discussed in Section 3.2.2 hazardous and non -hazardous wastes are stored on -site
while awaiting proper disposal or recycling. Hazardous wastes are not exposed to
stormwater during generation or storage and are provided with secondary containment.
They are stored, labeled and disposed of in accordance with State and Federal regulations
are also subject to an inspection by NCDENR. Management has made an extensive
effort to minimize hazardous waste generation by substitution of raw materials where
practical and the facility is designated as a conditionally exempt small quantity generator.
P:\Shared Documents\Safeq\Stomiwater 07\SPPP4\ST0RMWAT1:R POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page 6 of 26

Non -hazardous waste is picked up for disposal in the county landfill. Scrap metal is
recycled. Dust and particulate that might enter the stormwater are not generated.
3.3 Site Map
Figure 2 is a site map for the facility. It is drawn to scale and locates: Storage areas,
process areas, loading areas, building locations, transit routes, impervious surfaces,
drainage areas with surface flow directions, and the stormwater and sanitary sewers.
There is one point discharge from the facility. All stormwater drains lead to this
discharge point. It is estimated that 79 percent of the site area is impervious. Potential
pollutants which could be expected to be present in the stormwater discharge include:
Suspended solids; oil and grease; iron and lead; and zinc.
3.4 Significant spills or leaks
No significant spills or leaks have occurred at the facility since it commenced operation
in 1979.
3.5 Outfall Inspection
The stormwater outfall was initially examined 3 times after a period of dry weather
during May and June 1993 to determine whether or not a non-stormwater discharge was
present. The discharge point was dry; no non-stormwater discharge was present. Also
the sanitary sewer was evaluated to see if any cross connections were evident with the
stormwater sewer. None were noted. The most recent semi-annual inspection, 9/28/07,
also confirmed that no non-stormwater discharge was present. We have currently
scheduled analytical testing to be completed at the next significant rainfall.
4.0 STORMWATER MANAGEMENT PLAN
4.1 Operational Changes
PowerBoss has taken a proactive approach to environmental compliance and will
continue to do so. Several examples follow.
4.1.1 Storage
Motor oil, ethylene glycol, gasoline and diesel fuel are stored outside within containment
structures. See Section 4.2 for detailed discussion.
Covered storage areas with containment have been provided for chemicals and non-
hazardous waste. The facility does not normally generate hazardous waste, however, if
any is generated it would be stored within a covered containment structure. There is no
exposure to stormwater except as noted above for ethylene glycol.
P:\Shared Documems\Safety\Stormwater 07\SPP114\ST0RMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page 7 of 26

Storage area exposed to stormwater currently used to store raw material (metals), scrap
metal, and equipment are evaluated to determine what materials can be placed into
covered storage to limit exposure to stormwater.
4.1.2 Operation
PowerBoss has also affected operational change to reduce potential stormwater pollution.
Previously motor oil was drained from the final product prior to shipment. This used oil
was then stored until recycled. During the storage period the drums were exposed to
stormwater. An operational change was made, now the final product is shipped without
draining the motor oil. This has virtually eliminated storage of used oil and potential
stormwater pollution from a major potential source.
Conversion (1-1-97) from solvent based paint to water based paint has eliminated the
potential of solvent spills during transfer from the storage area as well as eliminating
empty solvent drums and solvent based paint cans.
4.1.3 Stormwater Diversion
An examination of the outside storage area indicated that it is not feasible to divert
stormwater from those materials stored there. The area is surrounded by a vegetative
buffer. However, the pavement is sloped towards the center of' the area and runoff would
go to the stormwater sewer.
4.2 Containment
All outdoor aboveground storage areas for drummed chemicals are covered and provided
with a secondary means of containment that is capable of containing the entire contents
of the largest single container plus sufficient free -board to allow for precipitation.
However, as stated previously, chemical, non -hazardous waste and hazardous waste (if
generated) storage area is covered and not subjected to significant stormwater. The diked
areas are sufficiently imperious to contain spilled chemicals.
One uncovered storage area (see Figure 2) subject to stormwater contains one (1) 1,000-
gallon gasoline tank and one (1) 264-gallon diesel fuel tank. Both tanks are single wall.
The storage area is located north of the main building within the fenced area. The
gasoline and diesel fuel tanks and attendant valves and piping are located within a
concrete/block 2628-gallon secondary containment structure. This would contain the 25-
year, 24-hour storm event, 6.8", and the volume of the largest tank (1000 gal.) within the
containment structure. Any spill would be contained within the structure and then
properly disposed. The tanks and attendant piping undergo routine integrity inspections.
It is PowerBoss's policy to install containment structures for all aboveground storage
tanks and 55-gallon drums that contain petroleum products or chemicals.
A second uncovered storage area (see Figure 2) is located adjacent to the north side of the
Is facility. All tanks located there, within a containment structure, are Turner secondary
P:\Shared Documents\Safety\Stormwater 07\SPPP4\S'IORMWATBR POLLUTION PREWNTION PLAN (SWI'4) 0907.doc Page 8 of 26

containment tanks with inspection ports for the interstitial area. Two (2) 1,000-gallon
tanks contain 15W40 motor oil and one (1) 500-gallon tank contains ethylene glycol.
The 1,100-gallon containment structure is sufficient to hold 110% of the volume of the
largest tank within the structure. This provides tertiary containment since the double wall
tanks provide secondary containment.
Inspection of runoff rain water ensures compliance with applicable water quality
standards and will not cause harmful discharge. If required, rain water would be removed
under responsible supervision. Adequate records are kept of such events.
There is no drainage from the diked storage areas. The diked areas are emptied manually
and the condition of the accumulation is examined before removal is started to assure no
product will be discharged into the stormwater drainage system.
4.3 Best Management Practices (BMP)
BMP are inexpensive, relatively simple and widely applicable. PowerBoss has most of
these measures in place for product loss prevention, accident and fire prevention, worker
health and safety, and/or to comply with other environmental regulations.
4.3.1 Good housekeeping
Good Housekeeping practices will maintain a clean and orderly work environment. Poor
housekeeping can result in more waste being generated than necessary and an increased
potential for stormwater contamination. A clean and orderly work area reduces the
possibility of accidental spills caused by mishandling of chemicals and equipment and
should reduce safety hazards to personnel. Well maintained material and chemical
storage areas will reduce the possibility of stormwater mixing with pollutants.
PowerBoss has implemented the following good housekeeping procedures:
• Maintain dry and clean floors
• Keep outside areas free of trash
• Maintain storage areas in a clean and orderly manner
• Regular pickup and disposal of garbage and waste materials
• Make sure equipment is operating properly
• Routine inspection for leaks or conditions that could lead to discharges of
chemical or contact of stormwater with raw materials, intermediate materials,
waste materials or products.
• Ensure that spill cleanup procedures are understood by employees.
• Provide adequate aisle space to facilitate material transfer and easy access.
• Store containers, drums and bags away from direct traffic routes to prevent
accidental spills.
• Stack containers according to manufacturer's instructions to avoid damaging the
containers from improper weight distributions.
• Store containers on pallets to prevent corrosion of the containers which can result
when containers come into contact with moisture.
P:\,Shared Documents\Sal'et}4Stonnwater 07\SPPP4\SfORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doe Page 9 of 26

• Keep an up-to-date inventory of all hazardous and non -hazardous materials on the.
site.
• Identify and properly label all chemical substances present in the work place.
Clearly mark those that require special handling, such as hazardous wastes.
4.3.2 Preventative Maintenance
Inspection and maintenance of stormwater management devices is an important part of
the SWP4. Because of the products produced and raw materials used the devices used to
prevent pollution of stormwater are containment dikes associated with chemical and
petroleum product storage. Use of chemicals is restricted to inside the facility where
potential spills would be contained. Containment dikes are regularly inspected to assure
their integrity. An inspection schedule is presented in Section 4.3.8. Storage tanks are
inspected for leaks, corrosion, support or foundation failure, or other forms of leaks such
as from pumping and pumps. Material transfer equipment is inspected to avoid potential
malfunctions that might cause drums to be dropped during transfer from storage area to
the manufacturing area. Dropping would potentially rupture the drum with contents
draining to a stormwater sewer. Any defective equipment noted during an inspection will
be immediately repaired or replaced.
4.3.3 Visual Inspections
In order to assure that all elements of the SWP4 are in place and working properly
PowerBoss has instituted a visual inspection program. The inspections are meant to
provide routine oversight to identify conditions which may arise to contamination of
stormwater runoff with pollutants from the facility. The visual inspection is designed to
complement the Annual Site Inspection and comprehensive evaluation of the entire
stormwater pollution prevention program. Included in the visual inspection are: those
items discussed under good housekeeping (Section 4.3.1) and preventative maintenance
(Section 4.3.2), areas of potential spills or leaks; drum and tank storage areas, loading and
transfer points; and waste generation and storage areas.
The visual inspection will be performed by properly trained personnel familiar with the
stormwater pollution prevention program and knowledgeable about proper recordkeeping
and reporting procedures.
4.3.4 Spill Prevention and Response
Refer to Figure 2 for the following discussion.
The highest potential for a spill to reach the stormwater drainage system exists along the
transfer route between the west side of the building and the waste storage area located
north of the main building. Used motor oil is accumulated inside the facility and a
maximum of.l, 55-gallon drum at a time would be transferred to the storage area. A
® maximum of 2, 55-gallon drums of used machine and/or cutting oil would be transferred
to the storage area at one time. The storage area is covered and has a containment
111Shared Documents\Safely\Stormwuter 07\SPPI'4\S'I'ORMWA'I'GR POLLUTION PRBVIM ION PLAN (SWP4) 0907.doc Page 10 of 26

O structure. There is a low potential for stormwater contamination if the containment
structure is not properly maintained and drummed material was dropped/ruptured during
transfer/handling. There is a low potential for spills from either outside containment
storage area during product transfer. Hazardous waste is not normally generated. Small
quantities that may be generated would not be a potential spill threat.
Experience has shown that the potential for petroleum product storage equipment failure
(such as tank overflow, rupture, or leakage) or chemical spills is not great. Appropriate
containment and/or diversionary structures and equipment are provided to prevent
discharge oil or chemicals from reaching navigable water courses. These include: (1)
Dikes, berms or retaining walls sufficiently imperious to contain spills; (2) Curbing; (3)
Gutters; and (4) Sorbent materials.
4.3.4.1 Personnel and Spill Prevention Procedures
Key steps in minimizing spill events at PowerBoss are to: maximize the awareness off
PowerBoss personnel to the potential for spill occurrences; implement combinations of
plan security procedure; inspect tanks, drums and piping; overview loading, transfer and
unloading procedures; and install equipment to prevent the occurrence of spills.
Appropriate personnel will be properly instructed in:
• Operation and maintenance of equipment to prevent oil discharges and chemical
spills.
• Applicable pollution control laws, rules and regulations.
• Proper clean-up and disposal procedures.
PowerBoss management has designated the On -Site Emergency Coordinator (OSEC) as
the person accountable for compliance with the SWP4.
The following personnel are designated as the Stormwater Pollution Prevention Plan
Coordinator (SWP4C) or alternate:
Title
SWP4C
1" Alternate
2ad Alternate
Maintenance
Communications
Name
Darlene Smith
Greg Thompson
Greg Jett
Danny Norton
Denise Cameron
Phone
910-944-2105
910-944-2105
910-944-2105
910-944-2105
910-944-2105
The following personnel are designated as the Fire Brigade:
Keith Kennedy Final Checkout/Options Team Leader
J.D. Baker Prototype
Stephen Baker Weld Team Leader
Wylie Blyther Main Assembly'feam Leader
Angie Brown Final Check-out / Options Team Leader
Home
910-277-2895
910-261-2391
910-690-1540
910-280-8629
910-261-2964
P9Shared Documents\Safety\Stormwater 07\SPPP4\ST0RMWA'1'ER POLLUTION PREVENTION PLAN (SWP4) 0907.doe Page 11 of26

Phil Hendrix
Manufacturing Engineer
O William Hill
Production Superintendent
John Jackson
Assembly
Terry Kennedy
Assembly
Travis Locklear
Material Handler Team Leader
Jeffrey McRae
Sub -Assembly Team Leader
Ronnie Parsons
Engineering Supervisor
Ronnie Patterson
Electric Assembly Team Leader
Photh Siharat
Paint Team Leader
Jimmy Spruill
Technical Support
Larry Wikes
Assembly Supervisor
Duties: The SWP4C and designated alternates shall be employees of PowerBoss and shall
accept the following duties and responsibilities:
• The SWP4C and/or designated alternates shall be on call (available to respond to
an emergency by reaching the facility within a short period of time) 24 hours a
day, 365 days a year.
• The SWP4C and/or designated alternates shall become familiar with this SWP4
and review and/or revise it as required, except that it shall be reviewed not less
than once per year.
• The SWP4C and/or designated alternates shall be familiar with all operations and
activities at the plant site including the storage and handling of hazardous waste,
the storage and handling of raw materials, and the overall facility layout. The
SWP4 Coordinator and designated alternates shall be familiar with the hazards
and potential hazards of such materials and their locations within the facility.
• The SWP4C and/or the designated alternates shall be familiar with the location
and content of all records within the plant pertaining to hazardous waste and other
dangerous materials.
• The SWP4C and/or the designated alternates are granted authority to commit
whatever resources are needed to implement this emergency response plan.
• Spill prevention briefings for operating personnel will be scheduled and
conducted at intervals frequent enough to assure adequate understanding of the
SWP4. These briefings will highlight and describe known spill events or failures,
malfunctioning equipment, and recently developed precautionary measures.
4.3.4.2 Emergency Procedures
(1) General: In the event of an emergency or imminent chance of emergency:
The employee discovering the emergency shall activate the emergency alarm
system (if judged necessary) by notifying his supervisor in accordance with the
following procedures:
• The SWP4C will be responsible for reporting emergencies at this location.
If he or she is away they should assign a person to be responsible for this
action.
• The supervisor will immediately call the SWP4C or designee before
leaving to access the "call for help" situation. They jointly evaluate
whether or not evacuation and outside agency response is required. Such
,, PAShared Documents\Safet}1Stormwater 07\SPPP4\STORM WATER POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page 12 of 26

joint evaluation may be waived by the SWP4C if he is away from the
plant.
• When necessary the SWP4C will activate the plant wide buzzer (siren)
system in order to implement the Emergency Evacuation Plan.
• In case of fire or explosion, the local fire department, if needed, will be
notified. Emergency vehicles, if needed will be called if injuries occur.
• In addition to the procedures, the switchboard operator or the SWP4C if
the switchboard operator is not on duty, shall notify the following by
phone:
Name Phone Home
Darlene Smith 910-944-2105 ext 4053 910-277-2895
Greg Thompson 910-944-2105 ext 4054 910-261-2391
Greg Jett 910-944-2105 ext 4042 910-690-1540
Danny Norton 910-944-2105 ext 4057 910-280-8629
Denise Cameron 910-944-2105 ext 4010 910-261-2964
(2) Fire and or Explosion: In the event of a fire or explosion, or a release (discharge
or spill) of hazardous material with a fire or explosion, the OSEC and/or the
designated alternates shall:
• Activate alarm (if not already activated).
• Implement the Emergency Evacuation Plan if necessary.
• Immediately implement clean-up activities, if possible
• In the event of the release of a hazardous material, contain the spill as
quickly as possible and continue containment activities until the material
is fully recovered. When approved by the appropriate North Carolina
Department Environment and Natural Resources official on site, or by
telephone from the Hazardous Waste Section, Raleigh, North Carolina,
[phone], cease clean-up activities and return the collected waste to
the proper storage area at the plant site.
• Consult with the Director of the Emergency Management Agency and/or
the Fire Chief advising them of the nature of the incident, the name(s) of
the material(s) released, and the possible threats to human health. Follow
their instructions concerning neighborhood evacuation and other response.
• Consult with the North Carolina Department of Environment and Natural
Resources Specialist, [phone]. Provide all of the following
information and request additional instruction of remedial action and
follow such instructions.
(a) Name and telephone number of reporter;
(b) Name of address of facility;
(c) Time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved, to the extent known;
(e) The extent of injuries, if any, and,
(f) The possible hazards to human health or the environment outside the
., facility.
P:\Shared Documents\Safety\Stormwater 07\SPPP4\STOILMWAI'ER POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page 13 of 26

•
Call Progress Energy of Carolinas [phone] for emergency
®
disconnect service.
•
Arrange proper disposal of all waste generated during spill.
•
Clean, repair if necessary, and replace materials and equipment used in
response to the incident.
•
Report to the Chief, Hazardous Waste Section, North Carolina Department
of Environment and Natural Resources that all of the steps in this plan
have been completed PRIOR to operating the plant again.
•
Within five (5) days submit a written report to the North Carolina
Department of Environment and Natural Resources, the body of which
includes:
(a) Name, address, and telephone number of the owner or operator of the
facility.
(b) Name, address, and telephone number of the facility;
(c) Date, time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved;
(e) The extent of injuries, if any;
(f) An assessment of actual or potential hazards to human health or the
environment, where applicable; and
(g) Estimated quantity and disposition of recovered material that resulted
from the incident.
(3) Spills:
If the incident involves discharge of waste or raw material that is
O hazardous
but NOT fire or explosive, the SWP4 Coordinator and/or the
designated
alternates shall:
•
Immediately contain the spill, continue containment activities and
implement clean-up activities until the material is fully recovered. When
approved by the appropriate North Carolina Department of Environment
and Natural resources official on site, or by telephone inform the
Hazardous Waste Section, Raleigh, North Carolina [phone], cease
clean-up activities and return waste to the proper storage area at the plant
site.
•
Implement the Emergency Evacuation Plan if necessary.
•
Consult with the Director of Emergency Management Agency and advise
him of the nature of the incident, the name(s) of the material(s) released,
and possible threats to human health and follow his instructions
concerning neighborhood evacuation and other response.
•
Consult with the North Carolina Department of Environment and Natural
Resources specialist, [phone] (if on site, if not on site, consult with
the respondent from the North Carolina Department of Environment and
Natural Resources emergency response, Fayetteville, North Carolina by
telephone, [phone].
Provide all of the following information and request additional
instructions of remedial action and follow such instructions.
® (a) Name and telephone number of reporter;
(b) Name and address of facility:
11 \Shared Documents\Safet}iStonmcater 07\SPPP4\S'I'ORMWATER POLLUTION PREVL'NTION PLAN (SWP4) 0907.doc Page 14 of26

(c) Time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved, to the extent known;
(e) The extent of injuries, if any; and
(f) The possible hazards to human health or the environment outside the
facility.
• If the release could by its flammability, cause or reasonably be expected to
cause a fire or explosion; implement the Emergency Evacuation Plan, call
the fire department (911) and Progress Energy of Carolinas (800) 452-
2777.
• Arrange proper disposal of all waste generated during spill.
• Clean, repair if necessary, and replace materials and equipment used in
response to the incident.
• Report to the Chief, Hazardous Waste Section, North Carolina Department
of Environment and Natural Resources that all of the steps in this plan
have been completed PRIOR to operating the plant again.
• Within five (5) days submit a written report to the North Carolina
Department of Environment and Natural Resources, the body of which
includes:
(a) Name, address and telephone number of the owner or operator of the
facility;
(b) Name, address and telephone number of the facility;
(c) Date, time and type of incident (e.g. release, fire);
O (d) Name and quantity of material(s) involved;
(e) The extent of injuries, if any;
(f) An assessment of actual or potential hazards to human health or the
environment, where applicable; and
(g) Estimated quantity and disposition of recovered material that resulted
from the incident.
4.3.43 Emergency Equipment Required
Alarm System: The alarm system is the plant wide buzzer (siren) and may be activated
by pulling the alarm handle at designated areas throughout the building (See Figure 3 for
alarm locations.)
Communication Equipment: The telephone number for all Moore County emergency
agencies is 911. Communication equipment for the purposes of this plan shall be the
telephone system presently installed at the facility.
Fire Extinguishers: The fire extinguisher is the first line of defense against fire. Units
are installed throughout the facility (See Figure 3.) Fire extinguishers are mounted on
columns and on walls. Unless otherwise noted, fire extinguishers are type ABC. Type
ABC fire extinguishers contain dry chemicals and are capable of extinguishing type A, B,
and C fires (wood and other combustibles, flammable liquids and electrical fires
respectively.) This type of fire extinguisher is more effective than water for type A fires
because of its "clinging" properties and it provides rapid knockdown of flames in type B
fires.
P1Shued DocumentASafety\Stom water 07\SPPP4\STORMWATFR POLLUTION PREVENTION PLAN (SW114) 0907.doe Page 15 of 26

Fire Hoses: Fire hoses are installed on columns which are painted yellow at the hose
station and on walls at locations throughout the plant (See Figure 3.) Fire hoses are
inspected and maintained as is the sprinkler system.
Water: A water supply system for fire fighting includes fire, hydrants located at the
facility (See Figure 3.) The supply system is maintained by the local water department.
In addition to the water supply system there is a sprinkler system installed throughout the
plant.
4.3.4.4 Testing and Maintenance of Emergency Equipment
List of Equipment: The following equipment is used to prevent or control emergencies in
or near areas where hazardous or potentially hazardous materials are used:
Item Quantity Inspection Frequency
Fire hydrants 2 Annually
Fire extinguishers 34 Monthly
Fire hoses 8 Monthly
A sprinkler system installed through out the plant Annually
Absorbent and clean-up tools are located in weld area.
Inspection: All of the equipment listed above is inspected not as shown to verify that it is
in good operating conditions.
4.3.4.5 Arrangement with Local Authorities:
The following authorities provide emergency service for PowerBoss:
Aberdeen Rescue Squad
911
944-1711
Aberdeen Fire Dept.
911
944-7888
Aberdeen Police Dept.
911
944-9721
First Health / Moore Regional Hospital
911
715-1000
Moore County Emergency Management Agency
911
947-6500
4.3.4.6 Facility Tank Truck Loading/Unloading
• Tank truck loading/unloading procedures meet the minimum requirements and
regulations of the U.S. Department of Transportation.
• Tank trucks delivering oil and gasoline to aboveground tanks are required to have
equipment that will allow them to shut down the filling operation immediately, if
necessary, to prevent oil spillage.
• Before loading or unloading, tank truck drivers or operators are required to
examine the drains and outlets of their vehicles for leakage, and if necessary,
tighten, adjust, or replace to prevent liquid leakage while in transit.
• Absorbent material is stored in loading/unloading areas to prevent migration of
spills.
• It is company policy to have a PowerBoss representative familiar with SPCC Plan
elements present at all tank loading operations. Petroleum product suppliers must
P:\Shared Documents\Safety\Stormwater 07\SPI'1'4\STOIZMWATER POLLIJ]ION PREVENTION PLAN (SWP4) 0907.doe Page 16 of26

notify company personnel before tank filling operations are initiated. Locked fill
pipes insure such company notifications.
4.4.3.7 Security
• The facility including the above ground storage locations (see Figure 2) are
fenced. Access is controlled by opening and closing of the entrance gates from
within the facility.
• Loading and unloading connections of all tanks shall be securely capped or blank -
Flanged when not in service or standby status for any extended time. There are no
permanent installed petroleum product pipelines at the facility.
• Lighting for the entire facility is adequate for identifying spills during any hour of
the day or night. Outdoor oil storage areas are well lit and the possibility for
vandalism is remote.
• Vehicular traffic is restricted and controlled on the facility grounds and inside the
facility.
4.3.4.8 Spill Prevention Equipment Installations
Tank installations are, as far as practical, fail-safe engineering or updated into a fail-safe
engineering installation to avoid spills. Any leaks that may result in product loss from a
tank or drum shall be reported and corrected immediately.
oThere are not any underground petroleum or chemical storage tanks at the facility. All
above ground petroleum and chemical storage has secondary containment facilities. (See
containment section 4.2.) The first containment priority is to prevent any spills from
reaching navigable waters. If a spill were to occur outside a containment structure i.e.
leaking pipe or fitting on a truck, or an accident during transfer operations, immediate
containment of the spill within the company property lines is critical. Containment action
includes the following:
• Identify what is creating the spill and take necessary actions to stop the release.
• Use absorbent materials to "dike" or "dam" the spill. Priority is to be given to
where a spill might enter navigable waters via the stormwater drain system.
• Once the spill is contained and its flow is stopped, collection can begin.
Spill pick up will be achieved by using absorbent materials. Generous amounts of
absorbent will be applied. Allow the oil or chemical to be absorbed and then shovel up
the material and place in either an Environ pack salvage drum (if small quantities), or
other designated container (if large quantities.) In the event that spilled material has run
off from concrete or pavement surfaces onto soil then all contaminated soils will be
dredged up and put into an Environ pack salvage drum or other designated container.
Absorbent fabrics, pillows, and pads may also be used to collect oil spills. If the spill
generates large quantities of waste solids the SWP4 Coordinator will immediately notify
a licensed hazardous waste transporter at the following Emergency Number:
IDOMNI/ Giant Resource Recovery
877-473-6664
P:\Shared Documents\Salety\Sloumvater 07\SP11P4\STORM WATER POLLUTION PRI6VEN'I'ION PLAN (SWP4) 0907.doc Page 17 ot'26

0
Containment and collection methods are not in any way to be viewed as final disposal
methods. The following procedures are to be used:
• Free liquid disposal: Contract with certified waste transporter for vacuuming and
hauling to appropriate processing, treatment, and disposal facilities.
• Absorbent material, contaminated soils, and other contaminated items will be
contained in designated containers until appropriate analytical tests are completed
to determine final disposal requirements.
• If a discharge occurs in excess of 4,000 gallons in a single event, or two
discharges occur in "harmful" quantities within any 12 month period, the SWP4
Coordinator shall send written description of the spill to the EPA Administrator of
Region IV, Atlanta, GA. This report shall include a description of the corrective
actions taken and outline any plans for preventing future occurrences.
• The SWP4 will be reviewed after any spill event to determine if its procedures
were effective for containing and collecting the spill. If necessary the plan will be
changed accordingly to provide more effective procedures in the future.
• The SWP4 Coordinator shall contact the North Carolina Department of Natural
Resources and Community Development's Environmental management in writing
within five days of the spill event, upon completion of clean-up procedures; and
before operations are resumed.
4.3.5 Sediment and Erosion Control
40 The PowerBoss site in Aberdeen is relatively level with no steep slopes, exposed sandy
soils or construction activity. The site is 79% imperious, fully landscaped with no areas
subject to erosion or generation of sediment; hence sediment and erosion controls are not
presently necessary. However, if construction/excavation is planned such plans will be
reviewed by the SWP4 Team to assure that proper controls are applied to prevent
sediment from entering the stormwater drainage system. This will be accomplished in
keeping with state and county sedimentation control programs.
40
4.3.6 Management of Runoff
It is estimated that 69% of the stormwater falling on the site, leaves via the storm drain
system previous described. The property is surrounded (See Figure 2) by a vegetated soil
strip varying in width. This would absorb the stormwater that did not enter the drainage
system.
To better manage runoff all drains to the stormwater sewer are located in areas with a low
potential for admitting potential pollutants. This allows sufficient time for containment
and clean-up if spills were to occur up -stream of the drains and flues prevent stormwater
pollution.
P:AShared DoeumenuASafety\stormwater 07ASI1PP4\S'I'ORMWA'I'ER POLLUTION I'RFVFN"]'ION PLAN (SWP4) 0907.doc Page 18 of 26

4.3.7 Employee Training
Employee training is essential to effective implementation of the SWP4. Each employee
must understand their responsibilities in relation to the components of the SWP4. Of
primary importance is: Spill Prevention and Response; Good Housekeeping; and
Material Management practices.
PowerBoss will incorporate the SWP4 training with on -going training such as right -to -
know and safety. New employees will receive all required job related training when first
hired and then will receive annual update training. On -site contractors and temporary
personnel will also be informed of the plant operations and facilities in order to help
prevent accidental discharges or spills from occurring. The training will be presented by
qualified professionals under the direction of the SWP4 Coordinator and will cover the
following topics:
4.3.7.1 Spill Prevention and Response
• Identification of potential spill areas and drainage routes, including information
on past spills and causes.
• Reporting requirements
• Material handling procedures and storage requirements
• Implementing spill response procedures
4.3.7.2 Good Housekeeping
All facility personnel must work to maintain a clean and orderly work environment.
Training in this area will focus on:
• Regular vacuuming, mopping and/or sweeping
• Prompt clean-up of spilled materials
• Location of housekeeping and spill response equipment
• Updating good housekeeping procedures
• Importance of scheduling housekeeping activities
4.3.7.3 Materials Management Practices
Employees will be trained to:
• Neatly organize materials for storage
• Identify all toxic and hazardous substances stored and handled on -site
• Handle these materials
4.3.8 Inspections, Recordkeeping and Reporting
This SWP4 is consistent with other Environmental Plans related to PowerBoss'
operations in Aberdeen, NC. Notably the Spill Control and Countermeasures (40 CFR
112) and OSHA Emergency Action Plan (29 CFR 1910.)
P:\Shared Documents\Sal'ety\Storm Water 07\SP1)1)4\S'hORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doc Page 19 of26

Oversight of facility operations is in many instances pertinent to more than one plan.
Personnel conducting inspections, recordkeeping and reporting are familiar with these
needs in each plan and can assure these activities are performed in a comprehensive
efficient manner. All inspections will be properly documented as part of the
recordkeeping requirements. Appendix A contains blank forms and logs used to
document inspections, sampling and related events. Appendix B is an active file that
contains completed forms and reports.
4.3.8.1 Inspections
Semi-annual site compliance evaluation inspections of the facility and all stormwater
systems are required at least semi-annually, one in the fall (September — November) and
once in the spring (April -June.) The inspection and any subsequent maintenance
activities will be documented and incorporated into this SWP4.
The following procedure will be used for the conduct of the semi-annual inspection:
• Review the SWP4 in context with the facility operations for the past year to
determine if any more areas should be included in the original plan, or if any
existing areas were modified so as to require plan modification.
• During the inspection determine if all stormwater pollution prevention measures
are accurately identified in the plan and are in place and working properly.
O • Inspect stormwater. drainage areas for evidence of pollutants entering the drainage
system.
• Evaluate the effectiveness of measures to reduce pollutant loadings and whether
additional measures are needed.
• Observe structural measures, sediment controls, and other stormwater B.M.P.s to
ensure proper operation.
• Inspect any equipment needed to implement the plan, such as spill response
equipment.
• Revise the plan as needed within two weeks of inspection (potential pollutant
source description and description of measures and controls.)
• Implement any necessary changes in a timely manner, but at least within 12
weeks of inspection.
• Prepare a report summarizing inspection results and follow up actions, the date of
inspection and personnel who conducted the inspection; identify any incidents of
noncompliance or certify that the facility is in compliance with the plan.
• Sign a report in accordance with certification requirements and keep it with the
plan.
4.3.8.2 Visual Inspections
Visual inspections compliment the more in-depth semi-annual compliance inspection.
They will be conducted quarterly in conjunction with Spill Prevention Control and
Countermeasures Plan inspection. They are an important part of the preventative
maintenance program.
P:\Shared Documenas\Safety\Storrmeater 07\SP11114\Sl'ORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doe Pave 20 of26

® Above ground tanks and their containment structure are visually inspected on a periodic
basis to ensure soundness. Comparison records are kept with tank supports and
foundations being included in these inspections. The outside of the tanks shall be free of
deterioration and leaks which might cause a spill or accumulation of oil inside dike areas.
All above ground valves and piping are to be subjected to regular examinations by
operating personnel at which time the general condition of items, such as flange joints,
expansion joints, valve glands and bodies, catch pans, pipeline supports, locking of
valves, and metal surfaces should be assessed. These examinations are to be done
quarterly.
It shall be the responsibility of all maintenance or production personnel to report any
change in containment or spill prevention equipment. A visual inspection of all above
ground storage tanks is conducted at least quarterly for deterioration, locked valves,
corrosion of metal surfaces, secondary containment, and leaks which might cause a spill
or accumulation of oil inside dike areas in accordance with 40 CFR 112.7.
The following checklist provides guidance in conducting the quarterly visual inspection.
Do you see?
• Corroded drums or drums without plugs or covers?
• Corroded or damaged tanks, tank supports, and tank drain valves?
• Corroded or leaking pipes?
• Leaking or improperly closed valves and valve fittings?
• Broken or cracked dikes, walls or other physical barriers designed to prevent
stormwater from reaching stored materials?
Additionally, a visual inspection is required at the facility stormwater outfall as part of
the semi-annual compliance inspection. The discharge should be visually monitored for
color, foam, odor, outfall staining, visible sheens and dry weather flow.
4.3.8.3 Good Housekeeping Inspections
Good housekeeping is a daily concern and all employees, as part of their training, are
instructed as to its importance. Supervisors routinely monitor for good housekeeping. A
more formalized inspection is conducted as part of the quarterly SWP4 inspection and is
reported on the following checklist.
• Are outside areas kept in a neat and orderly condition?
• Is there evidence of drips or leaks from equipment or machinery on -site?
• Is the facility orderly and neat? Is there adequate space in work areas?
• Is garbage removed regularly?
• Are walkways and passageways easily accessible, safe, and free of protruding
objects, materials or equipment?
• Is there evidence of dust on the ground from industrial operations or processes?
P:\Shared Documents\Safety\stormwater 07\SPPP4\STORMWATBR POLLUTION PREVENTION PLAN (SWP4) 0907.doe Page 21 of26

• Are cleanup procedures used for spilled solids?
• Is good housekeeping included in the employee training program?
• Are good housekeeping procedures And reminders posted in appropriate locations
around the workplace?
• Are there regular housekeeping inspections by supervisory staff?
4.3.8.4 Sampling
Stormwater samples collected as part of the SWP4 will be from a discharge resulting
from a representative storm event which is defined as "A storm event that is between 0.2
and 0.8 inches of rainfall and which as a duration of greater than 3 hours and that is
preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches
has occurred.
To meet the intent of the monitoring required by the general permit, all test procedures
must produce minimum detection and reporting levels that are below the general permit
discharge requirements and all data generated must be reported down to the minimum
detection or lower reporting level of the procedure. if no approved methods are
determined capable of achieving minimum detection and reporting levels below general
permit discharge requirements, then the most sensitive (method with the lowest possible
detection and reporting level) approved method must be used.
Samples collected and measurements taken shall be characteristic of the volume and
nature of the permitted discharge. Samples shall be taken on a day and time that is
characteristic of the discharge. All samples shall be taken at the monitoring points
specified in the certificate of coverage issued pursuant to the general permit and, unless
otherwise specified, before the discharge joins or is diluted by any other waste stream,
body of water, or substance. Monitoring points shall not be changed without notification
to and approval of the Director.
The stormwater runoff is required to be sampled semi-annually during the 5-year life of
the General Permit. The initial set of sampling included the initial sampling which was
accomplished October 8, 1993 in accordance with "Specific Monitoring Requirements"
of the General Permit. The second sampling event was accomplished October 4, 1995.
The remaining sampling event was accomplished September 24, 1997. Since then
sampling dates include November 12, 1999, November 8, 2002 and March 16, 2007.
Under permit dated November 2008, all sampling will be accomplished on a semi-
annually schedule as outlined in General Permit No. NCG0300000 Part 11 Table 2 on
page 5 of 9, dated October 17, 2007. We are currently scheduled for sampling at the next
significant rain fall.
4.3.8.5 Recordkeeping
It is important that all records be kept up to date. Records of spills, leaks, or other
discharges, sampling inspections, and maintenance activities must be retained for at least
five years after coverage under the permit expires and /or sampling occurred. All such
documentation will be appended to and made part of the SWP4. Maintaining records for
PAShared Documents\Safely\Slormwater 07\SPPP4\S'1'0RMWATER POLLU'r10N PREVENTION PLAN (SW114) 0907.doe Page 22 of26

all inspections is especially important as they will play a key role in determining the
effectiveness of the SWP4 and in keeping the SWP4 viable and current.
4.3.8.6 Reporting
Planned Chanpes
PowerBoss will give notice to the NCDEHR/DEM as soon as possible of any planned
physical alterations or additions to the permitted facility. Notice is required only when:
• The alteration or addition to a permitted facility may meet one of the criteria for
determining whether a facility is a new source in 40 CPR Part 129.29(b); or
• The alteration or addition could significantly change the nature or increase the
quantity of pollutants discharged. This notification applies to pollutants which are
subject neither to effluent limitations in the general permit, nor to notification
requirements under 40 CFR Par 122.42(a)(1).
Anticipated Noncompliance
PowerBoss will give advance notice to the NCDEHNR/DEM of any planned changes in
the permitted facility or activity which may result in noncompliance with the general
permit requirements.
Monitoring Reports
Samples analyzed in accordance with the terms of the General Permit must be submitted
on forms provided by the Director of the Division of Environmental Management
(DEM), the permit issuing authority, no later than January 31 for the previous year in
which sampling is performed.
Twenty-four Hour Reporting
PowerBoss will report to the central office or the appropriate regional office any
noncompliance which may endanger health or the environment. Any information shall
be provided orally within 24 hours from the time the permittee became aware of the
circumstances. A written submission shall also be provided within five (5) days of the
time the permittee becomes aware of the circumstances.
The written submission will contain a description of the noncompliance, and its causes;
the period of noncompliance, including exact dates and times, and if the noncompliance
has not been corrected, the anticipated time it is expected to continue; and steps taken or
planned to reduce, eliminate, and prevent reoccurrence of the noncompliance.
The following shall be included as information which must be reported within 24 hours:
• Any unanticipated bypass which exceeds any effluent limitation in the general
permit.
P:\Shared Documents\Safety\Stormwater 07\SPPP4\S'rORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907.doe Page 23 of 26

• Any upset which exceeds any effluent limitation in the general permit.
• Violation of a maximum daily discharge limitation for any of the pollutants listed
by the Director in the general permit to be reported within 24 hours.
The DEM Director may waive the written report on a case -by -case basis if the oral report
has been received within 24 hours.
Other Noncompliance
PowerBoss shall report all instances of noncompliance not reported under Part III. E 4 , 5
and 6 of the general permit at the time monitoring reports are submitted. The reports
shall contain the information listed in Part III E 9 of the general permit.
I
Other Information
0
If PowerBoss becomes aware that it failed to submit any relevant facts in a notice of
intent to be covered under the general permit or in any report to the DEM Director, it
shall promptly submit such facts or information.
The SWP4 will remain at the PowerBoss facility and be made available to the Director of
the DEM upon his request.
Duplicate signed copies of all reports required herein, shall be submitted to the following
address:
And
Central Files
Division of Water Quality
1617 Mail Service Center
Raleigh NC 27699-1617
North Carolina Division of Water Quality
225 Green Street — Suite 714
Fayetteville, NC 28301
P:\Shared Documents\Salety\stormwater 07\SPPP4\S'rORMWATER POLLUTION PREVENTION PLAN (SWP4) 0907,doc Page 24 of 26

OAPPENDIX A
BLANK INSPECTION AND REPORTING FORMS
• Visual Inspection Log
• Visual Inspection Check List
• Good Housekeeping Check List
• Stormwater Discharge Outfall (SDO) Monitoring Report Form
• List of Significant Spills and Leaks
• Non-Stormwater Discharge Assessment & Certification Form
• Precipitation Record
• Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report
40
�I P:\Shared Documents\Safety\Stormwater 07\SPPP4\S'1'ORMWATER POLLUTION PREVENTION PLAN (SW114) 0907.doe Page 25 of 26

0
Powerboss
A Division of the Hako Group
VISUAL INSPECTION LOG
DATE
INSPECTION (NAME, L CATION) (LIST R PAIIRS NEEDED) CORRECTED COMPANY I INSPECTOR
P:\Shared Documents\Safety\Stormwater 07\Forms
PAIT A

Powerboss
A Division of the Hako Group
VISUAL INSPECTION CHECK LIST
The following checklist provides guidance in conducting the quarterly visual inspection.
Do you see:
Corroded drums or drums without plugs or covers?
Corroded or damaged tanks, tank supports, and tank drain valves?
Corroded or leaking pipes?
0
Leaking or improperly closed valves and valve fittings?
0
Broken or cracked dikes, walls or other physical barriers designed to prevent
stormwater from reaching stored materials?
Additionally for the semi-annual compliance inspection the following applies to the outfall.
Do you see:
0
Color
0
Foam
Outfall staining
Visible sheens
0
Dry weather flow
Do you smell an odor?
t P:\Shared Documents\Safety\Stormwater 07\Forms 2007

OPowerboss
A Division of the Hako Group
40
GOOD HOUSEKEEPING CHECKLIST
Are outside areas kept in a neat and orderly condition?
Is there evidence of drips or leaks from equipment or machinery on -site?
Is the facility orderly and neat? Is there adequate space in work areas?
O Is garbage removed regularly?
0 Are walkways and passageways easily accessible, safe, and free of protruding objects,
materials or equipment?
Is there evidence of dust on the ground from industrial operations or processes?
Are cleanup procedures used for spilled solids?
0 Is good housekeeping included in the employee training program?
Are good housekeeping procedures and reminders posted in appropriate locations around
the workplace?
Are there regular housekeeping inspections by supervisory staff?
P:\Shared Documents\Safety\Stormwater 07\Forms 2007

STORMWATER DISORGE.OUTFALL (SDO)_
MONITORuvG REPORT
GENERAL PE&MIT NO. NCG030000 SAMPLES COLLECTED DURING CALENDAR YEAR:
CERTIFICATE OF COVERAGE NO. NCG03 (This monitoring report is due at the Division no later than 30 days from
the date the facility receives the sampling results from the laboratory.)
.FACILITY NAME COUNTY
PERSON COLLECTING SAMPLES PHONE NO. �)
CERTIFIED LABORATORY Lab #
Lab # PLEASE SIGN ON THE REVERSE i
Part A: Specific Monitoring Requirements
Ou[fall Date... i00530:.: 00400. L 'f`01051 i 00556:`: 78141'
No: Sample Collected; Total SuspendedSohds, pH; % Lead;'ing/L Oil and Grease, Total Toxic;Organics
nto/dd/ r ' : `:.tn Standaidsuntts, , r r in
Benchmark - ' 100 ` . .J _:Within6.0� 19.0� '0.033'- %30 : 1.
Note: If you renort a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier 1 or Tier 2 responses
See General Permit text.
Did this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month?_ yes -_no
(if yes, complete Part B)
Part B: Vehicle Maintenance Activitv Monitoring Requirements
OdtfaB
No.
Date
Sample C611ected,
mo/ddlvr'
00556
00530
00400
-.
OiCand Grease; , `.
Total SuspendediSohds;
mV/L':` . '
pH,
.: •_Stauda d units; I .;
New Motor Oil Usage,
k. Annual avers e' al/mo
Benchmark'
30
100'.
6:0:=9.0,..
Nnte- If vnu renort a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier 1 or Tier 2 responses
See General Permit text
STORM EVENT CHARACTERISTICS: Mail Original and one copy to:
Division of Water Quality
Date (first event sampled) Attn: DWQ.Central Files
Total Event Precipitation (inches): 1617 Mail Service Center
Raleigh, North Carolina 276994617
Date (list each additional event sampled this reporting period, and rainfall amount)
Total Event Precipitation (inches):
S WU-245-102107
Page 1 of 2

0
Total To Organics sampling is applicable only for those facilities which perform m• finishing operations, manufacture semiconductors, manufacture electronic crystals, or
manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject
to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for
electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31).
Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may request that DWQ waive monitoring of total toxic organics. The solvent
management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities allowed such a waiver, the
discharger shall sign the following certification statement:
"Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I
certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the storruwater or areas which are exposed to rainfall nfall or stormwater
runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management
plan included in the Stormwater Pollution Prevention Plan."
Name (Print name)
Title (Print title)
(Signature) (Date)
I
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief,
true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including
the possibility of fines and imprisonment for knowing violations."
(Signature of Permittee) (Date)
S W U-245-102107
Poor I of 7

ePoi: s -
A Division of the Hako Group
LIST OF SIGNIFICANT SPILLS AND LEAKS
Definitions. Significant spills include, but are not limited to, releases of nil or hazardous substances in excess of reportable quantities.
1st Year Prior
Date
(MM/DDfYYYY)
Spill
Leak
Location
(as indicated on site map)
Description
Response
Proceedure
Preventative
Measures
Taken
Type of Material
Quantity
Source, If Known
Reason
Amount of
Material
Recovered
Material No
Longer Exposed
to Storm Water
(True/False)
PAShared Documents\Safety\Stormwater 07\Forms 2007

NON -STORM WATER DISCHARGE
ASSESSMENT AND CERTIFICATION
Date of
Test or
Evaluation
Outfall Directly
Observed During the
Test rd.wdy a9 it d;.«gad on
the 9a„ R,npt
Method Used to
Test or Evaluate
Discharge
Describe Results from Test for
the Presence of Non -Storm
Water Discharge
Identify Potential
Significant Sources
Name of Person Who
Conducted the Test or
Evaluation
CERTIFICATION
I, fresponsible corporate officiall, certify under penalty of law that this document and all attachments were
prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering
the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.
A. Name & Official Title (type or print)
B. Area Code and Telephone No.
C. Signature
D. Date Signed

Powerboss
A Division of the Hako Group
Precipitation Record
Approximate ending time
Date/Time Amount (inches) of rainfall event
n
PAShared Documents\Safety\Stormwater 07\Forms 2007

0
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
Permit No.: N/C/_/_/_/_/_/_/_/ or Certificate of Coverage No.: N/C/G/_/_/_/_/_/_/
Facility Name:
County: Phone No.
Inspector:
Date of Inspection:
By this signature, I certify that this report is accurate and complete to the best of my knowledge
(Signature of Permittee or Designee)
1. Outfall Description
Outfall No. Structure (pipe, ditch, etc.)
Receiving Stream:
Describe the industrial activities that occur within the outfall drainage area:
2. Color
It Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium,
dark) as descriptors:
3. Odor
Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,
etc.)
4. Clarity
Choose the number which best describes the clarity of the discharge where I is clear and 10 is very
cloudy:
l 2 3 4 5 6 1 8 9 10
1. Page 1
SWU-242-020705

5. Floating Solids
Choose the number which best describes the amount of floating solids in the stormwater discharge where
t is no solids and 10 is the surface covered with floating solids:
1 2 3 4 5 6 7 8 9 10
6. Suspended Solids
Choose the number which best describes the amount of suspended solids in the stormwater discharge
where I is no solids and 10 is extremely muddy:
1 2 3 4 5 6 7 8 9 10
7. Foam
Is there any foam in the stormwater discharge? Yes No
8. Oil Sheen
Is there an oil sheen in the stormwater discharge? Yes No
9. Deposition at Outfall
Is there deposition of material (sediment, etc.) at or immediately below the outfall?
10. Erosion at Outfall
Is there erosion at or immediately below the outfall? Yes No
it. Other Obvious Indicators of Stormwater Pollution
List and describe
Yes No
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be
indicative of conditions that warrant further investigation and corrective action.
Page 2
S W U-242-020705
r 1
U
0

APPENDIX B
COMPLETED FORMS AND REPORTS
Sample Reporting Forms
Inspection Reports
Incident Reports
1. Stonnwater Discharge Outfall Sampling Results, dated October 8, 1993.
2. Stonnwater Discharge Outfall Monitoring Report, dated November 18, 1993.
3. Stonnwater Discharge Outfall Sampling Results, dated October 4, 1995.
4. Stonnwater Discharge Outfall Monitoring Report, dated December 4, 1995.
5. Stonnwater Discharge Outfall Qualitative Monitoring Report, dated September 24, 1997.
6. Stormwater Discharge Outfall Sampling Results, dated September 26, 1997
7. Stonnwater Discharge Outfall Monitoring Report, dated October 17, 1997.
8. Stonnwater Discharge Outfall Monitoring Report, dated May 14, 1998.
9. Stom)water Discharge Outfall Sampling Results, dated November 10-12, 1999.
10. Stommwater Discharge Outfall Qualitative Monitoring Report, dated March 16, 2007.
11. Stomiwater Discharge Outfall Sampling Results, dated March 16, 2007.
11AShared Documents\Sat'cty\Stormwater07\SPPP4\STORM WATER POLLUTION PRHVFN'1'ION PLAN(SWP4) 0907.doc Page 26 ol'26

t 860000 FEET 2713011
MN
I GN
11—OZ 10°54'
0 16MILS
UTM GRID AND 19" MAGNETIC NORTH
DECLINATION AT CENTER OF SHEET
s showrilin purple and woodland compiled by the
.at Survey in cooperation with State of North
agencie's from aerial photographs taken 1981 and
urces.' (This information not field checked
a IORA
IN
frr o
11 //
II
T
� I1
u 4
II 11
I le.
II
t
2
°41 PwEewFF zs MI. !PINE -SW CAMP MACKALC Mi. MI. °44 !
pOLKINGHAM26 ML 51Y 1115W LAURINBURO.23 MI.
SCALE 1:24000 1 MILE
0
1000 0 1000 2000 3000 40DO 56000 700D FEET
1 6 0 1 KILOMETER
CONTOUR INTERVAL 10 FEET
NATIONAL GEODETIC VERTICAL DATUM OF 1929
THIS MAP COMPLIES WITH NATIONAL MAP ACCURACY STANDARDS
FOR SALE BY U. S. GEOLOGICAL SURVEY
DENVER, COLORADO. 80225, OR RESTON, VIRGINIA 22092
A FOLDER DESCRIBING TOPOGRAPHIC MAPS AND SYMBOLS IS AVAILABLE ON REQUEST

•
EXIT
EXIT
�
TOOL 6 DIE MAINTENANCE
© ®1
WELDING
4
io
• a�
STEAM I
CLEANING 1g
17�
PAINT
BOOTH
®19 20®
2
rr,
PO WERBOSS
EMERGENCY EVACUATION
ROUTES
FIGURE 3.
AIR 3� n FIRE
WELDING
FH
34
FH
WELD STOCK FH
®16 15 ® 14®
EXIT
I TT
32
31
• 26®• ASSEMBLY —027
FH
o
®-FIRE EXTINGUISHER
OC -CUT-OFF VALVE
FH-FIRE HOSE
O-FIRE ALARM HORN
O-PULL STATION
7 Q9 8
MACHINING
12
BREAK ROOM
.4
OFFICES
® 31
®10
FH
MACHINING
1�f�EXIT
0
30EXIT
OFFICE
22 ® 23
• TRAINING r�
1 NaoN STOCK ROOM ®29
GENERAL OFFICES I 28 ® µ
EXIT-,® I r
® FH FH
} FIRE ALARM }
EXIT EXIT PANEL EXIT
AREA 1 = GENERAL OFFICES TO CHANGE AREAS:
AREA 2 = MANUFACTURING 1. PRESS AREA (1, 2, OR 3)
AREA 3 = PROTOTYPE SHOP 2. PRESS * (AREA VIEW)
(NOT SHOWN) 3. PRESS ON/OFF BUTTON

TAYLOR ST
TO CITY
SEWAGE SY:
TO UNNAMED TRIBUTARY OF I IN V L IN I LJ H Y U, 4 (D A U K E
ABERDEEN CREEK
LAVATORY
TE PLAN
Jerson Street
n, NC 28315
910) 944-2105
10) 944-7409
.E:1/32' - 1'
)OWN POUR DRAIN
VEGETATION
I TTV CONTROL
-lx

oaO� W A FEc"?
j r
November 1. 2007
Minuteman Powerboss Inc
175 Anderson St
Aberdeen, INC 28315
Michael 17. Fi,,lcy, Govcmur
Wi I li um G. 1Ro"Jr.. Scc'ct v
North Carolina Department of Envimnnrent and Natural Rrcuurces
COICea 11. Sullins, Dirccun
Division of AA'uacr Qualip
Subject: NPDES Stormwater Permit Coverage Renewal
Minuteman Powerboss Incorporated
COC Number NCG030028
Moore County
Dear Permittee:
In response to your renewal application for continued coverage under stormwater General Permit NCG030000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North
Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of stormwater General Permit NCG030000
• A copy of a Technical Bulletin for the General Permit
• Five copies of the Discharge Monitoring Report (DMR) Form
• Five copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater
discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all
the changes in the reissued permit.
The more significant changes in the General Permit since your last Certificate of Coverage include the following:
• Part I Section A — A new notation that the No Exposure Exclusion from permitting option may be available to the
permittee.
• Part I Section A — A new provision that facilities draining to 303(d) listed waters, or in watersheds with an approved TMDL,
may not be eligible for renewed coverage under the General Permit.
• Part II Section B Table 1 — An increased sampling frequency from once per year to twice per year.
• Part II Section B Table 3 — Benchmark concentrations now replace cutoff concentrations; the elimination of the option to
avoid sampling based on cutoff concentrations.
• Part II Section B — New provisions requiring the permittee to execute Tier One and Tier Two response actions, based on
the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two
requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive
monitoring events show no benchmark exceedences.
• Part It Section B — A new provision that tour exceedences of any particular benchmark will trigger increased DWO
involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for
an individual permit, or may direct the implementation or installation of specific stormwater control measures.
DWQ received a number of comments on a series of general permits similar to this one. A full response to comments can be
found at http://ncwaterquality.org/su/industriaigpinfo.htm. Some comments resulted in permit modifications, others are
addressed in the response document or Fact Sheet. A few specific requests for clarification are addressed below.
1. What is the deadline for having a revised SPPP that reflects the provisions of the new General Permit? DWQ will require
that the permittee have a revised, complete SPPP no later than six months after the date of issue of that permittee's new
Certificate of Coverage.
2. Must analytical results be by a certified lab? What about pH measurements? All analytical results obtained to satisfy
NPDES permit requirements must be certified, as directed in North Carolina regulations at 15A NCAC 2H .0800, and as
administered by DWQ's Laboratory Section Certification Branch. This includes field pH measurements.
r. .
a Wi: nn ,liva
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Scrvice
Internet: h2o.enr.state.nc.uslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]
An Equal OpportunitylA(firmative Action Employer — 50% Recycled110 % Post Consumer Paper

Permit Reissuance Letter — Permit NCG030028
Page 2
Your coverage under the General Permit is transferable only through the specific action of DWQ. The Division may require
modification and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the
permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order,
judgment, or decree.
If you have any questions regarding this permit package please contact Bill Diuguid of the Central Office Stormwater Permitting
Unit at [phone], ext. 382.
Sincerely,
jn,r Coleen H. Sullins
cc: DWQ Central Files
Stormwater Permitting Unit Files
Fayetteville Regional Office

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030028
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Minuteman Powerboss Inc
is hereby authorized to discharge stormwater from a facility located at
Minuteman Powerboss Incorporated
175 Anderson St
Aberdeen
Moore County
to receiving waters designated as Aberdeen Creek, a Class C water in the Lumber River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, ll,
III, IV, V, and VI of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective November 1, 2007,
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day November 1, 2007.
hn1u��;� iji-,,•�,.,F��
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Excellence Meets Clean i
June 4, 2007
Belinda Henson
INC Div. of Water Quality p
Surface Water Protection Section ®E�rl—I-Ro
225 Green Street Suite 714 JUN
Fayetteville, NC 28301 U 5Z001
Subject: Response to NOTICE OF VIOLATION ®WQ
Minuteman PowerBoss, Inc.
NPDES Stormwater General Permitt-NCG030028
Dear Ms. Henson,
Please find the Analytical Monitoring results from this spring for the Minuteman
PowerBoss, Inc. 175 Anderson Street, Aberdeen, INC 28315.
If you have any questions, please contact me at [phone] x4053.
Kind Results,
Darlene Smith
Safety Coordinator
175Anderson Street Aberdeen, North Carolina28315 USA
Phone: `,[phone] Fax:[phone]
www.powerboss.com
A Member of the Hako Croup

® Microbac Laboratories, Inc. Page I of
FAYETTEVILLE DIVISION
2592 HOPE MILLS ROAD
STATE CERT ID.
FAYETTEVILLE,NC 28306
NC#11
[phone] FAX [phone]
NC 937714
R. W. SANDERS, VICE PRESIDENT
USDA #3787
http://www.niicrobac.com E-Mad:
[e-mail]
CHEMISTRY MICROBIOLOGY• FOOD SAFETY• CONSUMER PRODUCTS
WATER • AIR WASTES • FOOD - PHARMACEUTICALS NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Date Reported:
4/28/2007
Ms. Darlene Smith
Date Received:
3/16/2007
175 Anderson Street
Order Number:
0703-00386
Aberdeen, NC 28315
Invoice No.:
51782
Customer #:
P033
Sample Date:
3/16/2007
Permit No.
Sample Time:
16:05
Sampler: Sanders
Subject: Storm water sample
SMP Test
Method
Result
Date
Time
Tech
o01
Stormtwaterr'sampl'e,rgrab- '"r
:r 1i�«I
LEAD
EPA 239.1
<0.1 ppm
3/29/2007
17:00
RWS
OIL & GREASE
EPA 413.1
1.55 mg/L
3/27/2007
13:00
RAS
pH
FIELD
5.0 s.u.
3/16/2007
16:05
RWS
SOLIDS, TOTAL SUSPENDED
EPA 160.2
6.73 mg/L
3/21/2007
12:00
RAS
TTO SERIES
40 CFR 433.11
3/26/2007
23:45
CHI
DIOXIN
EPA 625
NEGATIVE
3/26/2007
23:45
CHI
PCB SERIES
EPA 505
3/26/2007
23:50
CHI
PCB 1016
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1221
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1232
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1242
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1248
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1254
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PCB 1260
EPA 608
<0.00094 mg/L
3/26/2007
23:50
CHI
PESTICIDES / ORGANOCHLORINE
EPA 608
3/26/2007
23:50
RWS
4,4'-DDD
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
4,4'-DDE
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
4,4'-DDT
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
ALDRIN
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
alpha-BHC
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
beta-BHC
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
delta-BHC
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
gamma-BHC
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
CHLORDANE
EPA 608
<0.0094 mg/L
3/26/2007
23:50
RWS
DIELDRIN
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
ENDOSULFAN I
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
LAH CODES: N/D = Nonc Dutccicd N/F = None Round
< = Less than
>=Grcatcr 11mn Est, = Estimated
MEMBER
The data and other information contained on this, and other accompanying
documents, represent only the samples) analyzed and is rendered upon
the
condition that it is hot to be reproduced
wholly or in part
for advertising or other W rposes without written
approval from the laboratory.
A
ucnn_— I--
r...r..... [....., c....mr.....
fn..n Ann.. rhemiral and Mirmhinimiteal Anal
cc aM RttaarrM1
rV

Microbac Laboratories, Inc. Page 2 of 6
FAYETTEVILLE DIVISION
STATE CERT ID.
2592 HOPE MILLS ROAD
FAYETTEVILLE, NC 28306
NC 411
[phone] FAX [phone]
NC #37714
R. W. SANDERS, VICE PRESIDENT
USDA 13781
http://www.microbac.com E-Mail:
[e-mail]
CHEMISTRY MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS
WATER AIR WASTES• FOOD - PHARMACEUTICALS NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Date Reported:
4/28/2007
Ms. Darlene Smith
Date Received:
3/16/2007
175 Anderson Street
Order Number:
0703-00386
Aberdeen, NC 28315
Invoice No.:
51782
Customer #:
P033
Sample Date:
3/16/2007
Permit No.
Sample Time:
16:05
Sampler: Sanders
Subject: Storm water sample
SMP Test Method Result Date Time Tech
ENDOSULFAN II
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
ENDOSULFAN SULFATE
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
ENDRIN
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
ENDRIN ALDEHYDE
EPA 608
<0.00094 fri
3/26/2007
23:50
RWS
ENDRIN KETONE
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
HEPTACHLOR
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
HEPTACHLOR EPDXIDE
EPA 608
<0.00094 mg/L
3/26/2007
23:50
RWS
METHOXYCHLOR
EPA 608
<0.0047 mg/L
3/26/2007
23:50
RWS
TOXAPHENE
EPA 608
<0.0094 mg/L
3/26/2007
23:50
RWS
SEMI VOLATILES
EPA 625
3/26/2007
23:28
CHI
1,2,4-TRICHLOROBENZENE
EPA 625
<0.0094 pri
3/26/2007
23:28
CHI
1,2-DICHLOROBENZENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
1,2-DIPHENYLHYDRAZINE
EPA 625
<0.0094 fri
3/26/2007
23:28
CHI
1,3-DICHLOROBENZENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
1,4-DICHLOROBENZENE -
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4-DINITROTOLUENE
EPA 625
<0.0094 1
3/26/2007
23:28
CHI
2,6-DINTTROTOLUENE
EPA 625
<0.0094 pri
3/26/2007
23:28
CHI
2-CHLORONAPHTHALENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
3,3-DICHLOROBENZIDINE
EPA 625
<0.047 mg/L
3/26/2007
23:28
CHI
4-BROMOPHENYL PHENYL ETHER
EPA 625
<0.0094 fri
3/26/2007
23:28
CHI
4-CHLOROPHENYL PHENYL ETHER
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
ACENAPHTHENE
EPA 625
<0.0094 fri
3/26/2007
23:28
CHI
ACENAPHTHYLENE
EPA 625
<0.0094 1
3/26/2007
23:28
CHI
ANTHRACENE
EPA 625
<0.0094 fri
3/26/2007
23:28
CHI
BENZIDINE
EPA 625
<0.047 1
3/26/2007
23:28
CHI
LAli CODES: N/D=None Detected N/1'=None
Found �=Less than
>=Greaterthan list. —Estimated
MEMBER
The data and other information contained on this, and other accompanying
documents, represent only the sample(s) analyzed and is rendered upon
the
condition that It Is not to
be reproduced wholly or In part for advertising or other purposes without written approval
from the laboratory.
❑SDA ITA-MOSII
Testino Food Sanitation Consulting Chemical and Microbiological Analyses and Research

® Microbac Laboratories, Inc. Page 3 of 6
CA YETTEVILI E DIVISION
2592 HOPE MILLS ROAD STATE CERT ID.
FAYETTEVILLE, NC 28306 NC #11
[phone] FAX [phone] NC #37714
R. W. SANDERS, VICE PRESIDENT USDA 43787
http://www.microbac.com E-Mail: [e-mail]
CHEMISTRY MICROBIOLOGY FOOD SAFETY• CONSUMER PRODUCTS
WATER • AIR WASTES • FOOD PHARMACEUTICALS NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Ms. Darlene Smith
175 Anderson Street
Aberdeen, NC 28315
Permit No.
Sampler: Sanders
Subject: Storm water sample
SMP Test Method
Result
Date Reported:
Date Received:
Order Number:
Invoice No.:
Customer #:
Sample Date:
Sample Time:
Date Time
4/28/2007
3/16/2007
0703-00386
51782
P033
3/16/2007
16:05
Tech
BENZO(a)ANTHRACENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BENZO(a)PYRENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BENZO(b)FLUORANTHENE
EPA 625
<0.0094 Fri
3/26/2007
23:28
CHI
BENZO(ghi)PERYLENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BENZO(k)FLUORANTHENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
SIS(2-CHLOROETHOXY)METHANE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BIS(2-CHLOROEfHYL)EETHER
EPA 625
<0.0094 al
3/26/2007
23:28
CHI
BIS(2-CHLOROISOPROPYL)EtHER
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BIS(2-EFHYLHEXYL)PHTHALATE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
BUTYL BENZYL PHTHALATE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
CHRYSENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
DIBENZ(a,h)ANTHRACENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
' DIETHYL PHTHALATE
EPA 625
<0.0094 Fri
3/26/2007
23:28
CHI
DIMETHYL PHTHALATE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
DI-N-BUTYLPHTHALATE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
DI-N-OCTYLPHTHALATE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
FLUORANTHENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
" FLUORENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
HEXACHLOROBENZENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
HEXACHLOROBUTADIENE
EPA 625
<0.0094 al
3/26/2007
23:28
CHI
HEXACHLOROCYCLOPENTADIENE
EPA 625
<0.0094 mg/L
3/26/2007
2328
CHI
HEXACHLOROEfHANE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
INDENO(1,2,3-cd)PYRENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
ISOPHORONE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
NAPHTHALENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
1,A1i C01)PS: N/D= Nouc Detected N/F = None
Found <= Less than
- _ (:Treater than I:sl. = Estimated
MEMBER
The data and other information contained on this, and other accompanying
documents, represent only the samples) analyzed and is rendered upon
the
condition that it is not to
be reproduced wholly or in part for advertising or otter purposes without written approval from the laboratory.
USDA-EPA"NIOSH
Testinn Food Sanitation Consulting
Chemical and Microbiological Analyses and Research
Li1L.L�

® Microbac Laboratories, Inc. Page 4 of 6
FAYETTEVILLE DIVISION
STATE CERT ID.
2592 HOPE MILLS ROAD
FAYETTEVILLE, NC 28306
NC #11
[phone] FAX [phone]
NC #37714
R. W. SANDERS, VICE PRESIDENT
USDA #3787
http://www.microbac.com E-Mail:
[e-mail]
CHEMISTRY * MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS
WATER - AIR•WASTES - FOOD -PHARMACEUTICALS-NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Date Reported:
4/28/2007
Ms. Darlene Smith
Date Received:
3/16/2007
175 Anderson Street
Order Number:
0703-00386
Aberdeen, NC 28315
Invoice No.:
51782
Customer #:
P033
Sample Date:
3/16/2007
Permit No.
Sample Time:
16:05
Sampler: Sanders
Subject: Storm water sample
SNIP Test
Method Result Date
Time Tech
NITROBENZENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
N-NITROSODIMEFHYLAMINE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
N-NITROSODI-N-PROPYLAMINE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
N-NCFROSODIPHENYLAMINE
EPA 625
<0.0094 mg/1-
3/26/2007
23:28
CHI
PHENANTHRENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
PYRENE
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4,5-TRICHLOROPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4,6-TRICHLOROPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4-DICHLOROPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4-DIMETHYLPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2,4-DINrTROPHENOL
EPA 625
<0.047 mg/L
3/26/2007
23:28
Oil
2,6-DICHLOROPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2-CHLOROPHENOL
EPA 625
<0.0094 mg/1-
3/26/2007
23:28
Oil
2-METHYLPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
3/4-METHYLPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
2-NITROPHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
4,6-DINITRO-2-MEFHYLPHENOL
EPA 625
<0.047 mg/L
3/26/2007
23:28
CHI
4-CHLORO-3-MEFHYLPHENOL
EPA 625
<0.019 mg/L
3/26/2007
23:28
CHI
4-NITROPHENOL
EPA 625
<0.047 mg/L
3/26/2007
23:28
CHI
o-CRESOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
p,m-CRESOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
PENTACHLOROPHENOL
EPA 625
<0.047 mg/L
3/26/2007
23:28
CHI
PHENOL
EPA 625
<0.0094 mg/L
3/26/2007
23:28
CHI
VOLATILES
EPA 624
3/30/2007
13:40
CHI
1, 1,1-TRICHLOROEFHANE
EPA 624
<0.0010 mg/L
3/30/2007
13:40
CHI
LAB CODES: N/D= None Detected N/F= None
Found <= Less than
>= Greater than Est. = Hstinnated
MBE MBER
The data and other information contained
on this, and other accompanying
documents, represent only the sample(s)
analyzed and is rendered upon the
condition that it is not to be
reproduced wholly or in part for advertising or other purposes without written approval
from the laboratory.
USDA-EPA-MOSR Testinq Food Sanitation Consulting Chemical and Microbiological Analyses and Research
La1J.L

® Microbac Laboratories, Inc. Page 5 of 6
FAYETTEVILLE DIVISION
2592 HOPE MILLS ROAD
STATE CERT ID..
FAYETTEVILLE, NC 28306
NC #11
[phone] FAX [phone]
NC #37714
R. W. SANDERS, VICE PRESIDENT
USDA 113717
http://www.microbac.com E-Mail:
[e-mail]
CHEMISTRY MICROBIOLOGY FOOD SAFETY• CONSUMER PRODUCTS
WATER • AIR WASTES - FOOD PHARMACEUTICALS - NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Ms. Darlene Smith
175 Anderson Street
Aberdeen, NC 28315
Permit No.
Sampler: Sanders
Subject: Storm water sample
SNIP � Test Method
Result
Date Reported:
Date Received:
Order Number:
Invoice No.:
Customer #:
Sample Date:
Sample Time:
Date Time
4/28/2007
3/16/2007
0703-00386
51782
P033
3/16/2007
16:05
Tech
1,1,2,2-TRICHLOROETHANE
EPA 624
<0.0010 ni
3/30/2007
13:40
CHI
1,1,2-TRICHLOROETHANE
EPA 624
<0.0010 mg/L
3/30/2007
13:40
CHI
1,1-DICHLOROETHANE
EPA 624
<0.0010 mg/L
3/30/2007
13:40
CHI
1,1-DICHLOROETHENE
EPA 624
<0.0010 ni
3/30/2007
13:40
Oil
1,2-DICHLOROBENZENE
EPA 624
<0.0020 mg/L
3/30/2007
13:40
CHI
1,2-DICHLOROETHANE
EPA 624
<0.0010 ni
3/30/2007
13:40
CHI
1,2-DICHLOROETHENE
EPA 624
<0.0010 mg/L
3/30/2007
13:40
CHI
1,2-DICHLOROPROPANE
EPA 624
<0.0010 ni
3/30/2007
13:40
CHI
1,3-DICHLOROBENZENE
EPA 624
<0.0020 ni
3/30/2007
13:40
CHI
1,4-DICHLOROBENZENE
EPA 624
<0.0020 mg/L
3/30/2007
13:40
CHI
2-CHLOROETHYL VINYL ETHER
EPA 624
<0.0020 mg/L
3/30/2007
13:40
CHI
ACROLEIN
EPA 624
<0.01 mg/L
3/30/2007
13:40
CHI
ACRYLONITRILE
EPA 624
<0.010 nr
3/30/2007
13:40
CHI
BENZENE
EPA 624
<0.0010 mg/L
3/30/2007
13:40
Oil
BROMODICHLOROMETHANE
EPA 624
<0.0010 1
3/30/2007
13:40
CHI
BROMOFORM
EPA 624
<0.0010 1
3/30/2007
13:40
CHI
BROMOMETHANE
EPA 624
<0.002 mg/L
3/30/2007
11,10
CHI
CARBON TETRACHLORIDE
EPA 624
<0.001 ni
3/30/2007
13:40
CHI
CHLOROBENZENE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
CHLOROETHANE
EPA 624
<0.002 ni
3/30/2007
13:40
CHI
CHLOROFORM
EPA 624
<0.001 1
3/30/2007
13:40
CHI
CHLOROMETHANE
EPA 624
<0.002 mg/L
3/30/2007
13:40
CHI
cis-1,3-DICHLOROPROPENE
EPA 624
<0.001 1
3/30/2007
13:40
CHI
DIBROMOCHLOROMETHANE
EPA 624
<0.001 1
3/30/2007
13:40
CHI
ETHYLBENZENE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
LABCODES. N/1)=Nunc1)CtCe1ed
N/F=None Found <=Less that
>=Greaterthbn Est.=Estimated
MEMBER
the data and other
informahon contained on this, and other accompanying
documents, represent only the samples)
analyzed and is tendered upon
the
condition that it is not to be reproduced wholly or in part for
advertising or other purposes without wri approval
from the laboratory.
Icne.Foe.ulllCN Ta<linn r—m Cnnidtinn rnnmainn
rhnmiral and MUrnhlnloonal Analvaea and 0.esaarrh
�V

0
® Microbac Laboratories, Inc. Page 6 of 6
F YETTEVILLE DIVISION
A
STATE CERT ID.
2592 HOPE MILLS ROAD
FAYETTEVILLE, NC 28306
NC #I I
[phone] FAX [phone]
NC #37714
R. W. SANDERS, VICE PRESIDENT
USDA 4. 787
http://www.rnicrobac.com E-Mail: [e-mail]
CHEMISTRY • MICROBIOLOGY • FOOD SAFETY • CONSUMER PRODUCTS
WATER • AIR - WASTES • FOOD - PHARMACEUTICALS • NUTRACEUTICALS
CERTIFICATE OF ANALYSIS
Powerboss, Inc.
Ms. Darlene Smith
175 Anderson Street
Aberdeen, NC 28315
Permit No.
Sampler: Sanders
Subject: Storm water sample
SMP Test Method
Result
Date Reported:
Date Received:
Order Number:
Invoice No.:
Customer #:
Sample Date:
Sample Time:
Date Time
4/28/2007
3/16/2007
0703-00386
51782
P033
3/16/2007
16:05
Tech
m+p-XYLENES
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
MTBE
EPA 624
<0.0020 mg/L
3/30/2007
13:40
CHI
METHYLENE CHLORIDE
EPA 624
<0.002 mg/L
3/30/2007
13:40
CHI
o-XYLENE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
TETRACHLOROETHENE
EPA 624
<0.001 al
3/30/2007
13:40
CHI
TOLUENE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
trans-1,2-DICHLOROETHENE
EPA 624
<0.001 ri
3/30/2007
13:40
CHI
trans-1,3-DICHLOROPROPENE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
TRICHLOROETHENE
EPA 624
<0.001 nol
3/30/2007
13:40
CHI
TRICHLOROFLUOROMETHANE
EPA 624
<0.001 mg/L
3/30/2007
13:40
CHI
VINYL CHLORIDE
EPA 624
<0.002 mg/L
3/30/2007
13:40
CHI
RESPECTFULLY
SUBMITTED:
MICROBAC LABORATORIES,
INC.
Thank you for your business. We invite your feedback on our level of service to you. Please contact the Laboratory Director, Ron Sanders at 910-864-1920 , Robert Morgan,
COO, of rnmrgt n n mferobac.con, or Trevor Boyce, C7:Q at tboyce a rnierobac.conl ivith any comments or suggestions.
I,AH CODES: N/D = None Dctcctvd N/F = None Pound <= Less than > _ (4capr than Gst. = Estimated
The data and other information contained on this, and other accompanyingdocuments, represent only the sample(s)anal zed and is rendered upon the MEMBER
Pr Y Y Po
condition that it is not to be reproduced wholly or in part for advertising or other purposes without written approval from the laboratory,
.rn. ten,._ 11--";,,, u.,.,r c:,,,�ne,... r� .11i�„ n,>mlral and Mlrrnhlnlnniral Analvsc and liesearci, 0�

Minuteman®
PowerBoss®
Excellence Meets dean
r1L
March 20, 2007 ®—"� 4
UPS Next Day Air N399 2370 97 4
Ms. Belinda S. Henson
Regional Supervisor
Surface Water Protection Section
North Carolina Division of Water Quality
225 Green Street -Suite 714
Fayetteville, NC 28301
Subject: Response to NOTICE OF VIOLATION
Minuteman PowerBoss, Inc.
NPDES Stormwater General Permit-NCG030028
Moore County
Dear Ms. Henson,
Dvi; J
I would like to acknowledge your notice dated January 18, 2007 and follow-up
our letter dated, February 16, 2007. We have completed those action items that
you requested.
1.) Stormwater Pollution Prevention Plan (SPPP).
We have reviewed the plan and have updated the information and formed
teams to insure that all items covered by the plan is in accordance with permit
requirements will be properly implemented and recorded accordingly.
March 15, 2007 COMPLETED 3-15-07 Mailed UPS 3-20-07
2.) Qualitative Monitoring
Upon completion of the Stormwater Pollution Prevention Plan (SPPP) and
teams, we will immediately begin Qualitative Monitoring on a regular schedule
and ensure documentation of monitoring in accordance with permit requirements.
March 16, 2007 COMPLETED Mailed UPS 3-20-07
r,
L

® Page 2
NCDWQ - Response
March 20, 2007
We have requested and arranged Analytical Monitoring with Microbac
Laboratories, Inc.
3) Analytical Monitoring
Mr. Sanders of Microbac Laboratories, Inc. did collect the samples on March 16,
2007 at 5 pm. Awaiting test results. Copies to be mailed at that time.
If you have questions or concerns regarding these matters, please contact Mr.
Thompson or myself at [phone].
0
cc: Safety Office
Greg Thompson
4)
Sincerely,
Darlene Smith
Safety Coordinator

U
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
Permit No.: N/C/G /0 /3 /0 /Q/a /S / or Certificate of Coverage No.:
Facility Name: M;nu4e Man /0owar P055
County: Moore_ Phone No. (q)pi 944—Z105
Inspector: D r-lene SYYii I�t
Date of Inspection:
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
(Signature of Permittee or Designee)
1. Outfall Description
Outfall No. I Structure (pipe, ditch, etc.) 2 -f6crF diameter pipe
Receiving Stream: QrtmMed -h-i bu{ar-Y o-� q Uu-d ten Cfee k l_Um ber Rper 1zm'i�
Describe the industrial activities that occur within the ontfall drainage area:
n.nnv�oc L �c)� ces
2. Color
Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium,
dark) as descriptors: rn one / c.tenr
3. Odor
Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,
etc.) nor\2
4. Clarity Ue r'y c leu r
Choose the number which best describes the clarity of the discharge where I is clear and 10 is very
cloudy:
I 2
3 4 5 6 7
Page I
8 9 10
S WU-24M20705

Powerboss
A Division of the Hako Group
GOOD HOUSEKEEPING CHECKLIST
Are outside areas kept in a neat and orderly condition?
Is there evidence of drips or leaks from equipment or machinery on -site?
yes Is the facility orderly and neat? Is there adequate space in work areas?
© Is garbage removed regularly?
FI-e5 Are walkways and passageways easily accessible, safe, and free of protruding objects,
materials or equipment?
Is there evidence of dust on the ground from industrial operations or processes?
FV_e__]Are cleanup procedures used for spilled solids?
ye Is good housekeeping included in the employee training program?
© Are good housekeeping procedures and reminders posted in appropriate locations around
the workplace? 6^ aKro0r'l, by-41n'ec/c K'
© Are there regular housekeeping inspections by supervisory staff?
): 3-1�.-07
R\Shared Documents\Safety\Stonrwater 07\Forms 2007

Powerboss
-- A Division of the Hako Group
VISUAL INSPECTION CHECK LIST
The following checklist provides guidance in conducting the quarterly visual inspection.
Do you see:
�, n�
u Corroded drums or drums without plugs or covers? 1DrumS
PiCPdUPi cbe04 esFV.rooSh 6Rj2 Tec4vt2<a.\So.\e.s QeN -(Ylo_�re,en Collier.
No Corroded or damaged tanks, tank supports, and tank drain valves?
0 Corroded or leaking pipes?
® Leaking or improperly closed valves and valve fittings?
LLY� J Broken or cracked dikes, walls or other physical barriers designed to prevent
stormwater from reaching stored materials?
Additionally for the semi-annual compliance inspection the following applies to the outfall.
Do you see:
One
Color
Now
Foam
Nv
Outfall staining
No
Visible sheens
Dry weather flow
RUE
Do you smell an odor?
05vtiLLZ,' 3-I�o-o_7
R\Shared Documents\Safety\Stormwater 07\Forms 2007

R�.
STORMWATER POLLUTION PREVENTION PLAN
I""m
PowerBoss I�NR—FUr (C��.�
A Division of the Hako Group MAN 2 12007
Aberdeen, NC CVVQ,
March 2007 Revision
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
S AOC6 P
Greg Thompson, Date
Plant Manager

Table of Contents
Section
Pape
1.0 Introduction
3
2.0 Management
3
3.0 Site Plan
5
3.1 Description of Facility
5
3.2 Storage and Handling
5
3.2.1 Loading
6
3.2.2 Storage
6
3.2.3 Waste Disposal
6
3.3 Site Map
7
3.4 Significant Spills
7
3.5 Outfall Inspection
7
4.0 Storm Water Management Plan
7
4.1 Operational changes
7
4.1.1 Storage
7
4.1.2 Operation
8
4.1.3 Storm Water Diversion
8
4.2 Containment
8
4.3 Best Management Practices
9
4.3.1 Good Housekeeping
9
4.3.2 Preventative Maintenance
10
4.3.3 Visual Inspections
10
4.3.4 Spill Prevention and Response Plan
10
4.3.4.1 Personnel and Spill Procedures
I l
4.3.4.2 Emergency Procedures
12
4.3.4.3 Emergency Equipment Required
15
4.3.4.4 Testing and Maintenance of Emergency Equipment
16
4.3.4.5 Arrangement with Local Authorities
16
4.3.4.6 Facility Tank Truck Loading / Unloading
16
4.3.4.7 Security
17
4.3.4.8 Spill Prevention Equipment Installations
17
4.3.5 Sediment and Erosion Control
18
4.3.6 Management of Runoff
18
4.3.7 Employee Training
18
4.3.7.1 Spill Prevention and Response
19
4.3.7.2 Good Housekeeping
19
4.3.7.3 Materials Management Practices
19
4.3.8 Inspections Recordkeeping and Reporting
19
4.3.8.1 Inspections
20
4.3.8.2 Visual Inspections
20
4.3.8.3 Good Housekeeping Inspections
21
4.3.8.4 Sampling
22
4.3.8.5 Recordkeeping
22
4.3.8.6 Reporting
23
APPENDIX A Blank Inspection and Reporting Forms 25
APPENDIX B Completed Forms and Reports 35
•

STORMWATER POLLUTION PREVENTION PLAN
1.0 INTRODUCTION
On June 18, 1993, PowerBoss received a certificate of coverage (COC NCG30028) from the
NCDEHNR to discharge stormwater from its facility in Aberdeen, NC to receiving waters
designated as an unnamed tributary to Aberdeen Creek in the Lumber River Basin in accordance
with the effluent limitations, monitoring requirements; and other conditions set forth in Parts I,
II, III and IV of General Permit No. NCG030000. This Stormwater Pollution Prevention Plan
(SWP4) is in keeping with the requirements of the General Permit.
2.0 MANAGEMENT
PowerBoss has formed a "Pollution Prevention Team" to provide oversight to facility stormwater
pollution prevention activities. The "Team" assists the Plant General Manager in the
implementation, maintenance and revision of the SWP4. Team members are aware that an
important part of their job is to prevent stormwater pollution. They are key on -site people who
are most familiar with the facility and its operation and have good channels of communications
with management to effectively prevent stormwater pollution.
Team members represent all phases of the facility operations. Working together using their in-
depth knowledge, they will determine what is the most effective course of action to prevent
stormwater pollution.
The Team Leader is also the person designated accountable for SPCC Plan Implementation. The
Team Leader is also designated the On -Site Emergency Coordinator in the facility Emergency
Preparedness Plan. Since there are relevant elements in all these plans, team leadership will
effectively provide consistency.
"fable 1 lists the team members and their responsibilities. In addition to inclusion in the SPP4,
this information is posted within the facility so that other plant employees are aware of who is
responsible for stormwater management. Responsibilities noted in the table are for the entire
team. The individual designated is the lead person to assure the team responsibilities are met.
0;

0
is
LC11�Df�0 1
1
1�l%Yll'l�1�]�Jill%1
Leader: Ms. Darlene Smith, Safety Coordinator
[phone] ext. 216
Responsibilities:
Coordinate team activities to ensure effective SWP4 implementation; Coordinate
incident response, cleanup and notification of authorities, Establish Best
Management Practices (BMP) training for plant personnel. Establish incident
reporting procedures. Evaluate effectiveness of overall SWP4 and make
recommendation for changes; Review environmental incidents: Develop BMP
inspection and records procedures.
Members:
(1) Mr. Greg Thompson, Plant Manager
[phone] ext. 267/239
Responsibilities:
Provide liaison with senior facility and corporate management; Aid
interdepartmental coordination to carry out the SWP4. Review new construction
and updating of facility site map. Review process changes.
(2) Mr. Greg Jett, Plant Superintendent
[phone] ext. 235/245
Responsibilities:
Identify toxic and hazardous materials in the facility; Conduct stormwater
monitoring.
(3) Jimmy Wright, Maintenance Superintendent
[phone] ext. 214
Responsibilities:
Inspections, preventative and/or corrective maintenance

3.0 SITE PLAN
3.1 Description of Facility
The facility began operation 1979 and is located in the City of Aberdeen, Moore County,
North Carolina, latitude 350-08'-08" longitude 700-26'-30.5".
The manufacturing and office facilities located on a contiguous site at the comer of
Anderson and Taylor Streets in Aberdeen, NC, are combined in one 120,000 square foot
facility. A detached prototype shop is used for new model development.
The facility comprises a fully integrated manufacturing operation to produce powered
sweeping and scrubbing equipment for interior and exterior surface maintenance.
Materials such as sheet metal and mechanical and electrical components arrive at the
facility where they are used to assemble the final product.
Figure 1 presents the location of the PowerBoss facility in Aberdeen, NC on a USGS
Southern Pines, NC quadrangle map. It shows the facility's location in relation to
transportation routes and surface waters. Stormwater leaves the facility property in an
underground 2 foot diameter pipe, follows an easement 375 feet south and 320 feet west
on adjacent (Intek) property and discharges to the surface at the point shown on Figure 1
to an unnamed tributary of Aberdeen Creek in the Lumber River Basin. Figure 2 is the
facility Site Plan which is included at the end of this plan because of its size. It shows:
Impervious areas: storage areas; stormwater and sanitary sewers; storage areas; transfer
routes; and surface water flow directions.
�3.2 Storage and Handling (Refer to Figure 2 in reference to this section)
An inventory was conducted to determine if `significant materials' have been handled,
treated, stored, or disposed in a manner to allow exposure to stormwater between the time
three years prior to the date of permit issuance and the present. "Significant Materials" as
defined by the USEPA (EPA 832-R-92-006) "Include, but are not limited to: raw
materials, fuels; materials such as solvents, detergents and plastic pellets; finished
materials such as metallic products; raw materials used in food processing or production;
hazardous substances designated under section 101 (14) of CERCLA; any chemical the
facility is required to report pursuant to sect 313 of Title III of SARA; fertilizers;
pesticides; and waste products such as ashes, slag, and sludge that have a potential to be
released with stormwater discharges".
An inventory of significant materials used at the facility showed that the following were
exposed to stormwater with runoff to the stormwater sewer:
• Raw Material Storage: Aluminum and Steel
• Equipment Storage: Hoppers, racks, etc.
• Scrap Metal Aluminum and Steel
• Scrap Wood
is i • Wood Shipping Crates

Gasoline and diesel fuel storage tanks are exposed to stormwater. However, they have
secondary containment. There would be no runoff from this storage area. Motor oil is
stored in two, 1,000-gallon Turner secondary containment tanks within a containment
structure. Chemicals and hazardous waste are stored in covered areas with secondary
containment. None are exposed to stormwater with the exception of ethylene glycol
which is stored in a 500-gallon Turner secondary containment tank within a containment
structure.
Prior to final shipment, sweepers are washed to remove dirt. Oil and grease are not
removed in this washing which takes place adjacent to the east side of the building. This
activity does not present a stormwater pollution problem.
3.2.1 Loading and Transfer
Raw Materials are received and products shipped from three loading docks that allow
trucks/trailers to abut directly to the building and provide direct access to the facility with
no outside storage or handling. A steel loading bay is located inside the facility. This
loading area has a floor drain that leads to the storm sewer. However, because the
outside driveway is away from the building stormwater does not enter this loading bay.
Liquids are not used in the area and there is not drainage to the storm sewer from this
point. While in transit from the storage area to the manufacturing facility sealed drums
containing chemicals could possibly be exposed to stormwater. Likewise hazardous
waste transferred from the manufacturing facility to the storage area could also be
exposed during transit.
3.2.2 Storage
Raw material, aluminum and steel are stored in the open on a paved surface subject to
stormwater. Runoff would discharge to the storm sewer. Scrap metal is also stored in
this area until it is recycled. It is stored on a paved surface and/or in a dumpster and
several small hoppers. Wood scrap is stored in an open top dumpster prior to disposal.
Wooden crates for shipping the product are also stored in this area. Miscellaneous non-
hazardous waste is stored for disposal in a totally enclosed dumpster and is not subject to
stormwater. Hazardous waste and chemicals are in covered areas with secondary
containment and are not exposed to stormwater.
3.2.3 Waste Disposal
As discussed in Section 3.2.2 hazardous and non -hazardous wastes are stored on -site
while awaiting proper disposal or recycling. Hazardous wastes are not exposed to
stormwater during generation or storage and are provided with secondary containment.
They are stored, labeled and disposed of in accordance with State and Federal regulations
are also subject to an inspection by NCDEHNR. Management has made an extensive
effort to minimize hazardous waste generation by substitution of raw materials where
practical and the facility is designated as a conditionally exempt small quantity generator.

Non -hazardous waste is picked up for disposal in the county landfill. Scrap metal is
recycled. Dust and particulate that might enter the stormwater are not generated.
3.3 Site Map
Figure 2 is a site map for the facility. It is drawn to scale and locates: Storage areas,
process areas, loading areas, building locations, transit routes, impervious surfaces,
drainage areas with surface flow directions, and the stormwater and sanitary sewers.
There is one point discharge from the facility. All stormwater drains lead to this
discharge point. It is estimated that 79 percent of the site area is impervious. Potential
pollutants which could be expected to be present in the stormwater discharge include:
Suspended solids; oil and grease; iron and lead; and zinc.
3.4 Significant spills or leaks
No significant spills or leaks have occurred at the facility since it commenced operation
in 1979.
3.5 Outfalllnspection
The stormwater outfall was initially examined 3 times after a period of dry weather
during May and June 1993 to determine whether or not a non-stormwater discharge was
present. The discharge point was dry; no non-stormwater discharge was present. Also
the sanitary sewer was evaluated to see if any cross connections were evident with the
stormwater sewer. None were noted. The most recent semi-annual inspection,
11/08/2002, also confirmed that no non-stormwater discharge was present. We have
currently scheduled analytical testing to be completed at the next significant rainfall.
4.0 STORMWATER MANAGEMENT PLAN
4.1 Operational Changes
PowerBoss has taken a proactive approach to environmental compliance and will
continue to do so. Several examples follow.
4.1.1 Storage
Motor oil, ethylene glycol, gasoline -and diesel fuel are stored outside within containment
structures. See Section 4.2 for detailed discussion.
Covered storage areas with containment have been provided for chemicals and non-
hazardous waste. The facility does not normally generate hazardous waste, however, if
any is generated it would be stored within a covered containment structure. There is no
exposure to stormwater except as noted above for ethylene glycol.

Storage area exposed to stormwater currently used to store raw material (metals), scrap
metal, and equipment are evaluated to determine what materials can be placed into
covered storage to limit exposure to stormwater.
4.1.2 Operation
PowerBoss has also affected operational change to reduce potential stormwater pollution.
Previously motor oil was drained from the final product prior to shipment. This used oil
was then stored until recycled. During the storage period the drums were exposed to
stormwater. An operational change was made, now the final product is shipped without
draining the motor oil. This has virtually eliminated storage of used oil and potential
stormwater pollution from a major potential source.
Conversion (1-1-97) from solvent based paint to water based paint has eliminated the
potential of solvent spills during transfer from the storage area as well as eliminating
empty solvent drums and solvent based paint cans.
4.1.3 Stormwater Diversion
An examination of the outside storage area indicated that it is not feasible to divert
stormwater from those materials stored there. The area is surrounded by a vegetative
buffer. However, the pavement is sloped towards the cent of the area and runoff would
go to the stormwater sewer.
0 4.2 Containment
All outdoor aboveground storage areas for drummed chemicals are covered and provided
with a secondary means of containment that is capable of containing the entire contents
p of the largest single container plus sufficient free -board to allow for precipitation.
However, as stated previously, chemical, non -hazardous waste and hazardous waste (if
generated) storage area is covered and not subjected to significant stormwater. The diked
areas are sufficiently imperious to contain spilled chemicals.
One uncovered storage area (see Figure 2) subject to stormwater contains one (1). 1,000-
gallon gasoline tank and one (1) 264-gallon diesel fuel tank. Both tanks are single wall.
The storage area is located north of the main building within the fenced area. The
gasoline and diesel fuel tanks and attendant valves and piping are located within a
concrete/block 2628-gallon secondary containment structure. This would contain the 25-
�� year, 24-hour storm event, 6.8", and the volume of the largest tank (1000 gat.) within the
containment structure. Any spill would be contained within the structure and then
properly disposed. The tanks and attendant piping undergo routine integrity inspections.
It is PowerBoss's policy to install containment structures for all aboveground storage
tanks and 55-gallon drums that contain petroleum products or chemicals.
A second uncovered storage area (see Figure 2) is located adjacent to the north side of the
facility. All tanks located there, within a containment structure, are Turner secondary
�I

containment tanks with inspection ports for the interstitial area. Two (2) 1,000-gallon
tanks contain 15W40 motor oil and one (1) 500-gallon tank contains ethylene glycol.
The 1,100-gallon containment structure is sufficient to hold 110% of the volume of the
largest tank within the structure. This provides tertiary containment since the double wall
tanks provide secondary containment.
Inspection of runoff rain water ensures compliance with applicable water quality
standards and will not cause harmful discharge. If required, rain water would be removed
under responsible supervision. Adequate records are kept of such events.
There is no drainage from the diked storage areas. The diked areas are emptied manually
and the condition of the accumulation is examined before removal is started to assure no
product will be discharged into the stormwater drainage system.
4.3 Best Management Practices (BMP)
BMP are inexpensive, relatively simple and widely applicable. PowerBoss has most of
these measures in place for product loss prevention, accident and fire prevention, worker
health and safety, and/or to comply with other environmental regulations.
4.3.1 Good housekeeping
Good Housekeeping practices will maintain a clean and orderly work environment. Poor
housekeeping can result in more waste being generated than necessary and an increased
potential for stormwater contamination. A clean and orderly work area reduces the
possibility of accidental spills caused by mishandling of chemicals and equipment and
should reduce safety hazards to personnel. Well maintained material and chemical
storage areas will reduce the possibility of stormwater mixing with pollutants.
PowerBoss has implemented the following good housekeeping procedures:
• Maintain dry and clean floors
• Keep outside areas free of trash
• Maintain storage areas in a clean and orderly manner
• Regular pickup and disposal of garbage and waste materials
• Make sure equipment is operating properly
• Routine inspection for leaks or conditions that could lead to discharges of
chemical or contact of stormwater with raw materials, intermediate materials,
waste materials or products.
• Ensure that spill cleanup procedures are understood by employees.
• Provide adequate aisle space to facilitate material transfer and easy access.
• Store containers, drums and bags away from direct traffic routes to prevent
accidental spills.
• Stack containers according to manufacturer's instructions to avoid damaging the
containers from improper weight distributions.
• Store containers on pallets to prevent corrosion of the containers which can result
when containers come into contact with moisture.

• Keep an up-to-date inventory of all hazardous and non -hazardous materials on the
site.
• Identify and properly label all chemical substances present in the work place.
Clearly mark those that require special handling, such as hazardous wastes.
4.3.2 Preventative Maintenance
Inspection and maintenance of stormwater management devices is an important part of
the SWP4. Because of the products produced and raw materials used the devices used to
prevent pollution of stormwater are containment dikes associated with chemical and
petroleum product storage. Use of chemicals is restricted to inside the facility where
potential spills would be contained. Containment dikes are regularly inspected to assure
their integrity. An inspection schedule is presented in Section 4.3.8. Storage tanks are
inspected for leaks, corrosion, support or foundation failure, or other forms of leaks such
as from pumping and pumps. Material transfer equipment is inspected to avoid potential
malfunctions that might cause drums to be dropped during transfer from storage area to
the manufacturing area. Dropping would potentially rupture the drum with contents
draining to a stormwater sewer. Any defective equipment noted during an inspection will
be immediately repaired or replaced.
4.3.3 Visual Inspections .
In order to assure that all elements of the SWP4 are in place and working properly
PowerBoss has instituted a visual inspection program. The inspections are meant to
provide routine oversight to identify conditions which may arise to contamination of
stormwater runoff with pollutants from the facility. The visual inspection is designed to
complement the Annual Site Inspection and comprehensive evaluation of the entire
stormwater pollution prevention program. Included in the visual inspection are: those
items discussed under good housekeeping (Section 4.3.1) and preventative maintenance
(Section 4.3.2), areas of potential spills or leaks; drum and tank storage areas, loading and
transfer points; and waste generation and storage areas.
i
The visual inspection will be performed by properly trained personnel familiar with the
stormwater pollution prevention program and knowledgeable about proper recordkeeping
and reporting procedures.
4.3.4 Spill Prevention and Response
Refer to Figure 2 for the following discussion
The highest potential for a spill to reach the stormwater drainage system exists along the
transfer route between the west side of the building and the waste storage area located
north of the main building. Used motor oil is accumulated inside the facility and a
maximum of 1, 55-gallon drum at a time would be transferred to the storage area. A
maximum of 2, 55-gallon drums of used machine and/or cutting oil would be transferred
to the storage area at one time. The storage area is covered and has a containment

structure. There is a low potential for stormwater contamination if the containment
structure is not properly maintained and drummed material was dropped/ruptured during
transfer/handling. There is a low potential for spills from either outside containment
storage area during product transfer. Hazardous waste is not normally generated. Small
quantities that may be generated would not be a potential spill threat.
Experience has shown that the potential for petroleum product storage equipment failure
(such as tank overflow, rupture, or leakage) or chemical spills is not great. Appropriate
containment and/or diversionary structures and equipment are provided to prevent
discharge oil or chemicals from reaching navigable water courses. These include: (1)
Dikes, berms or retaining walls sufficiently imperious to contain spills; (2) Curbing; (3)
Gutters; and (4) Sorbent materials.
J 4.3.4.1 Personnel and Spill Prevention Procedures
Key steps in minimizing spill events at PowerBoss are to: maximize the awareness off
PowerBoss personnel to the potential for spill occurrences; implement combinations of
plan security procedure; inspect tanks, drums and piping; overview loading, transfer and
unloading procedures; and install equipment to prevent the occurrence of spills.
Appropriate personnel will be properly instructed in:
• Operation and maintenance of equipment to prevent oil discharges and chemical
spills.
• Applicable pollution control laws, rules and regulations.
• Proper clean-up and disposal procedures.
i
PowerBoss management has designated the On -Site Emergency Coordinator (OSEC) as
the person accountable for compliance with the SWP4.
The following personnel are designated as the Stormwater Pollution Prevention Plan
Coordinator (SWP4C) or alternate:
Title Name
SWP4C Darlene Smith
I" Alternate Greg Thompson
2"d Alternate Greg Jett
.) Alternate Jimmy Wright
Phone
Home
910-944-2105
910-277-2895
910-944-2105
910-261-2391
910-944-2105
910-690-1540
910-944-2105
910-384-5067
The following personnel are designated as the Fire Brigade:
Keith Kennedy
Quality Inspector
Larry Wilkes
Assembly Supervisor
Calvin Blue
Assembler
Ronnie Parsons
Engineering Supervisor
Photh Siharat
Paint Supervisor
Wylie Blyther
Final Checkout
lei

Duties: The SWP4C and designated alternates shall be employees of Power -Boss and shall
accept the following duties and responsibilities:
• The SWP4C and/or designated alternates shall be on call (available to respond to
j an emergency by reaching the facility within a short period of time) 24 hours a
day, 365 days a year.
• The SWP4C and/or designated alternates shall become familiar with this SWP4
and review and/or revise it as required, except that it shall be reviewed not less
than once per year.
• The SWP4C and/or designated alternates shall be familiar with all operations and
activities at the plant site including the storage and handling of hazardous waste,
the storage and handling of raw materials, and the overall facility layout. The
SWP4 Coordinator and designated alternates shall be familiar with the hazards
and potential hazards of such materials and their locations within the facility.
• The SWP4C and/or the designated alternates shall be familiar with the location
and content of all records within the plant pertaining to hazardous waste and other
dangerous materials.
• The SWP4C and/or the designated alternates are granted authority to commit
whatever resources are needed to implement this emergency response plan.
• Spill prevention briefings for operating personnel will be scheduled and
conducted at intervals frequent enough to assure adequate understanding of the
SWP4. These briefings will highlight and describe known spill events or failures,
malfunctioning equipment, and recently developed precautionary measures.
4.3.4.2 Emergency Procedures
(1) General: In the event of an emergency or imminent chance of emergency:
The employee discovering the emergency shall activate the emergency alarm
system (if judged necessary) by notifying his supervisor in accordance with the
following procedures:
• The SWP4C will be responsible for reporting emergencies at this location.
If he or she is away they should assign a person to be responsible for this
action.
• The supervisor will immediately call the SWP4C or designee before
leaving to access the "call for help" situation. They jointly evaluate
whether or not evacuation and outside agency response is required. Such
joint evaluation may be waived by the SWP4C if he is away from the
plant.
• When necessary the SWP4C will activate the plant wide buzzer (siren)
system in order to implement the Emergency Evacuation Plan.
• In case of fire or explosion, the local fire department, if needed, will be
it notified. Emergency vehicles, if needed will be called if injuries occur.

• In addition to the procedures, the switchboard operator or the SWP4C if
the switchboard operator is not on duty, shall notify the following by
phone:
Name
Phone
Home
Darlene Smith
910-944-2105
910-277-2895
Greg Thompson
910-944-2105
910-261-2391
Greg Jett
910-944-2105
910-690-1540
Jimmy Wright
910-944-2105
910-384-5067
(2) Fire and or Explosion: In the event of a fire or explosion, or a release (discharge
or spill) of hazardous material with a fire or explosion, the OSEC and/or the
designated alternates shall:
•
Activate alarm (if not already activated).
•
Implement the Emergency Evacuation Plan if necessary.
" •
Immediately implement clean-up activities, if possible
•
In the event of the release of a hazardous material, contain the spill as
quickly as possible and continue containment activities until the material
is fully recovered. When approved by the appropriate North Carolina
Department Environment, Health and Natural Resources official on site,
or by telephone from the Hazardous Waste Section, Raleigh, North
Carolina, [phone], cease clean-up activities and return the
collected waste to the proper storage area at the plant site.
•
Consult with the Director Emergency Management Agency and/or the Fire
Chief advising them of the nature of the incident, the name(s) of the
material(s) released, and the possible threats to human health. Follow
their instructions concerning neighborhood evacuation and other response.
•
Consult with the North Carolina Department of Environment and Natural
Resources Specialist, [phone]. Provide all of the following
information and request additional instruction of remedial action and
follow such instructions.
(a) Name and telephone number of reporter;
(b) Name of address of facility;
(c) Time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved, to the extent known;
(e) The extent of injuries, if any, and,
(1) The possible hazards to human health or the environment outside the
facility.
•
Call Progress Energy of Carolinas [phone] for emergency
disconnect service.
U •
Arrange proper disposal of all waste generated during spill.
•
Clean, repair if necessary, and replace materials and equipment used in
response to the incident.
•
Report to the Chief. Hazardous Waste Section, North Carolina Department
of Environment and Natural Resources that all of the steps in this plan
have been completed PRIOR to operating the plant again.

• Within fifteen (15) days submit a written report to the North Carolina
Department of Environment and Natural Resources, the body of which
includes:
(a) Name, address, and telephone number of the owner or operator of the
facility.
(b) Name, address, and telephone number of the facility;
(c) Date, time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved;
(e) The extent of injuries, if any;
(0 An assessment of actual or potential hazards to human health or the
environment, where applicable; and
(g) Estimated quantity and disposition of recovered material that resulted
from the incident.
(3) Spills: If the incident involves discharge of waste or raw material that is
hazardous but NOT fire or explosive, the SWP4 Coordinator and/or the
designated alternates shall:
• Immediately contain the spill, continue containment activities and
implement clean-up activities until the material is fully recovered. When
approved by the appropriate North Carolina Department of Environment
and Natural resources official on site, or by telephone inform the
Hazardous Waste Section, Raleigh, North Carolina [phone], cease
clean-up activities and return waste to the proper storage area at the plant
site.
• Implement the Emergency Evacuation Plan if necessary.
• Consult with the Director of Emergency Management Agency and advise
him of the nature of the incident, the name(s) of the material(s) released,
and possible threats to human health and follow his instructions
concerning neighborhood evacuation and other response.
• Consult with the North Carolina Department of Environment and Natural
Resources specialist, [phone] (if on site, if not on site, consult with
the respondent from the North Carolina Department of Environment and
Natural Resources emergency response, Fayetteville, North Carolina by
telephone, [phone].
Provide all of the following information and request additional
instructions of remedial action and follow such instructions.
(a) Name and telephone number of reporter;
(b) Name and address of facility:
(c) Time and type of incident (e.g. release, tire);
(d) Name and quantity of material(s) involved, to the extent known;
(c) The extent of injuries, if any; and
(1) The possible hazards to human health or the environment outside the
facility.

o If the release could by its flammability, cause or reasonably be expected to
cause a fire or explosion; implement the Emergency Evacuation Plan, call.
the fire department (911) and Progress Energy of Carolinas (800) 452-
2777.
o Arrange proper disposal of all waste generated during spill.
o Clean, repair if necessary, and replace materials and equipment used in
response to the incident.
o Report to the Chief, Hazardous Waste Section, North Carolina Department
of Environment and Natural Resources that all of the steps in this plan
have been completed PRIOR to operating the plant again.
o Within fifteen (15) days submit a written report to the North Carolina
Department of Environment and Natural Resources, the body of which
includes:
(a) Name, address and telephone number of the owner or operator of the
facility;
(b) Name, address and telephone number of the facility;
(c) Date, time and type of incident (e.g. release, fire);
(d) Name and quantity of material(s) involved;
(e) The extent of injuries, if any;
(f) An assessment of actual or potential hazards to human health or the
environment, where applicable; and
(g) Estimated quantity and disposition of recovered material that resulted
from the incident.
4.3.4.3 Emergency Equipment Required
Alarm System: The alarm system is the plant wide buzzer (siren) and may be activated
by pulling the alarm handle at designated areas throughout the building (See Figure 3 for
alarm locations.)
Communication Equipment: The telephone number for all Moore County emergency
agencies is 911. Communication equipment for the purposes of this plan shall be the
telephone system presently installed at the facility.
Fire Extinguishers: The fire extinguisher is the first line of defense against fire. Units
are installed throughout the facility (See Figure 3.) Fire extinguishers are mounted on
columns and on walls. Unless otherwise noted, fire extinguishers are type ABC. Type
ABC fire extinguishers contain dry chemicals and are capable of extinguishing type A, B,
and C tires (wood and other combustibles, flammable liquids and electrical fires
respectively.) This type of fire extinguisher is more effective than water for type A fires
because of its "clinging" properties and it provides rapid knockdown of flames in type B
Fires.
Fire Hoses: Fire hoses are installed on columns which are painted yellow at the hose
n station and on walls at locations throughout the plant (See Figure 3.) Fire hoses are
inspected and maintained as is the sprinkler system.

Water: A water supply system for fire fighting includes fire, hydrants located at the
facility (See Figure 3.) The supply system is maintained by the local water department.
In addition to the water supply system there is a sprinkler system installed throughout the
plant.
4.3.4.4 Testing and Maintenance of Emergency Equipment
List of Equipment: The following equipment is used to prevent or control emergencies in
or near areas where hazardous or potentially hazardous materials are used:
Item Quantity Inspection Frequency
Fire hydrants 2 Quarterly
Fire extinguishers 34 Monthly
Fire hoses 8 Monthly
A sprinkler system installed through out the plant Monthly
Absorbent and clean-up tools are located in grinding/weld area.
Inspection: All of the equipment listed above is inspected not less than quarterly to
verify that it is in good operating conditions.
4.3.4.5 Arrangement with Local Authorities:
The following authorities provide emergency service for PowerBoss:
Aberdeen Rescue Squad 911 944-1711
' Aberdeen Fire Dept. 911 944-7988
Aberdeen Police Dept. 911 944-9721
First Health / Moore Regional Hospital 911 715-1000
Moore County Emergency Management Agency 911 , 947-5335
4.3.4.6 Facility Tank Truck Loading/Unloading
• Tank truck loading/unloading procedures meet the minimum requirements and
regulations of the U.S. Department of Transportation.
• Tank trucks delivering oil and gasoline to aboveground tanks are required to have
equipment that will allow them to shut down the filling operation immediately, if
necessary, to prevent oil spillage.
• Before loading or unloading, tank truck drivers or operators are required to
examine the drains and outlets of their vehicles for leakage, and if necessary,
tighten, adjust, or replace to prevent liquid leakage while in transit.
• Absorbent material is stored in loading/unloading areas to prevent migration of
spills.
• It is company policy to have a PowerBoss representative familiar with SPCC Plan
elements present at all tank loading operations. Petroleum product suppliers must
notify company personnel before tank filling operations are initiated. Locked fill
pipes insure such company notifications.
is

4.4.3.7 Security
• The facility including the above ground storage locations (see Figure 2) are
fenced. Access is controlled by opening and closing of the entrance gates from
within the facility.
• Loading and unloading connections of all tanks shall be securely capped or blank -
flanged when not in service or standby status for any extended time. There are no
permanent installed petroleum product pipelines at the facility.
• Lighting for the entire facility is adequate for identifying spills during any hour of
the day or night. Outdoor oil storage areas are well lit and the possibility for
vandalism is remote.
• Vehicular traffic is restricted and controlled on the facility grounds inside the
facility.
r
4.3.4.8 Spill Prevention Equipment Installations
Tank installations are, as far as practical, fail-safe engineering or updated into a fail-safe
engineering installation to avoid spills. Any leaks that may result in product loss from a
tank or drum shall be reported and corrected immediately.
There are not any underground petroleum or chemical storage tanks at the facility. All
above ground petroleum and chemical storage has secondary containment facilities. (See
containment section 4.2.) The first containment priority is to prevent any spills from
reaching navigable waters. If a spill were to occur outside a containment structure i.e.
® leaking pipe or fitting on a truck, or an accident during transfer operations, immediate
containment of the spill within the company property lines is critical. Containment action
includes the following:
• Identify what is creating the spill and take necessary actions to stop the release.
• Use absorbent materials to "dike" or "dam" the spill. Priority is to be given to
where a spill might enter navigable waters via the stormwater drain system.
• Once the spill is contained and its flow is stopped, collection can begin.
Spill pick up will be achieved by using absorbent materials. Generous amounts of
absorbent will be applied. Allow the oil or chemical to be absorbed and then shovel up
the material and place in either an Environ pack salvage drum (if small quantities), or
other designated container (if large quantities.) In the event that spilled material has run
i off from concrete or pavement surfaces onto soil then all contaminated soils will be
dredged up and put into an Environ pack salvage drum or other designated container.
Absorbent fabrics, pillows; and pacts may also be used to collect oil spills. If the spill
generates large quantities of waste solids the SWP4 Coordinator will immediately notify
a licensed hazardous waste transporter at the following Emergency Number:
OMNI/ Giant Resource Recovery
877-473-6664
Containment and collection
methods
are not in any way
to be viewed as final disposal
methods. The following
procedures are
to be used:

• Free liquid disposal: Contract with certified waste transporter for vacuuming and
hauling to appropriate processing, treatment, and disposal facilities.
• Absorbent material, contaminated soils, and other contaminated items will be
contained in designated containers until appropriate analytical tests are completed
to determine final disposal requirements.
• If a discharge occurs in excess of 4,000 gallons in a single event, or two
discharges occur in "harmful" quantities within any 12 month period, the SWP4
Coordinator shall send written description of the spill to the EPA Administrator of
Region IV, Atlanta, GA. This report shall include a description of the corrective
actions taken and outline any plans for preventing future occurrences.
• The SWP4 will be reviewed after any spill event to determine if its procedures
were effective for containing and collecting the spill. If necessary the plan will be
changed accordingly to provide more effective procedures in the future.
• The SWP4 Coordinator shall contact the North Carolina Department of Natural
Resources and Community Development's Environmental management in writing
within 14 days of the spill event, upon completion of clean-up procedures; and
before operations are resumed.
4.3.5 Sediment and Erosion Control
The PowerBoss site in Aberdeen is relatively level with no steep slopes, exposed sandy
soils or construction activity. The site is 79% imperious, fully landscaped with no areas
subject to erosion or generation of sediment; hence sediment and erosion controls are not
presently necessary. However, if construction/excavation is planned such plans will be
reviewed by the SWP4 Team to assure that proper controls are applied to prevent
sediment from entering the stormwater drainage system. This will be accomplished in
keeping with state and county sedimentation control programs.
4.3.6 Management of Runoff
It is estimated that 69% of the stormwater falling on the site, leaves via the storm drain
system previous described. The property is surrounded (See Figure 2) by a vegetated soil
strip varying in width. This would absorb the stormwater that did not enter the drainage
system.
To better manage runoff all drains to the stormwater sewer are located in areas with a low
potential for admitting potential pollutants. This allows sufficient time for containment
and clean-up if a spill were to occur up -stream of the drains and flues prevent stormwater
Pollution.
4.3.7 Employee Training
Employee training is essential to effective implementation of the SWP4. Each employee
must understand their responsibilities in relation to the components of the SWP4. Of
primary importance is: Spill Prevention and Response; Good Housekeeping; and
Material Management practices.

PowerBoss will incorporate the SWP4 training with on -going training such as right -to -
know and safety. New employees will receive all required job related training when first
hired and then will receive annual update training. On -site contractors and temporary
personnel will also be informed of the plant operations and facilities in order to help
prevent accidental discharges or spills from occurring. The training will be presented by
qualified professionals under the direction of the SWP4 Coordinator and will cover the
following topics:
4.3.7.1 Spill Prevention and Response
• Identification of potential spill areas and drainage routes, including information
on past spills and causes.
• Reporting requirements
• Material handling procedures and storage requirements
• Implementing spill response procedures
4.3.7.2 Good Housekeeping
j' All facility personnel must work to maintain a clean and orderly work environment.
u Training in this area will focus on:
• Regular vacuuming and/or sweeping
• Prompt clean-up of spilled materials
• Location of housekeeping and spill response equipment
• Updating good housekeeping procedures
• Importance of scheduling housekeeping activities
4.3.7.3 Materials Management Practices
Employees will be trained to:
• Neatly organize materials for storage
• Identify all toxic and hazardous substances stored and handled on -site
• Handle these materials
4.3.8 Inspections, Recordkeeping and Reporting
This SWP4 is consistent with other Environmental Plans related to PowerBoss'
operations in Aberdeen, NC. Notably the Spill Control and Countermeasures (40 CFR
112) and OSHA Emergency Action Plan (29 CFR 1910.)
Oversight of facility operations is in many instances pertinent to more than one plan.
Personnel conducting inspections, recordkeeping and reporting are familiar with these
needs in each plan and can assure these activities are performed in a comprehensive
efficient manner. All inspections will be properly documented as part of the
recordkeeping requirements. Appendix A contains blank forms and logs used to

document inspections, sampling and related events. Appendix B is an active file that
contains completed forms and reports.
4.3.8.1 Inspections
Semi-annual site compliance evaluation inspections of the facility and all stormwater
systems are required at least semi-annually, one in the fall (September — November) and
once in the spring (April -June.) The inspection and any subsequent maintenance
activities will be documented and incorporated into this SWP4.
r
The following procedure will be used for the conduct of the semi-annual inspection:
�' • Review the SWP4 in context with the facility operations for the past year to
determine if any more areas should be included in the original plan, or if any
existing areas were modified so as to require plan modification.
• During the inspection determine if all stormwater pollution prevention measures
are accurately identified in the plan and are in place and working properly.
• Inspect stormwater drainage areas for evidence of pollutants entering the drainage
system.
• Evaluate the effectiveness of measures to reduce pollutant loadings and whether
additional measures are needed.
• Observe structural measures, sediment controls, and other stormwater B.M.P.s to
ensure proper operation.
• Inspect any equipment needed to implement the plan, such as spill response
equipment.
• Revise the plan as needed within two weeks of inspection (potential pollutant
source description and description of measures and controls.)
• Implement any necessary changes in a timely manner, but at least within 12
weeks of inspection.
• Prepare a report summarizing inspection results and follow up actions, the date of
inspection and personnel who conducted the inspection; identify any incidents of
noncompliance or certify that the facility is in compliance with the plan.
• Sign a report in accordance with certification requirements and keep it with the
plan.
4.3.8.2 Visual Inspections
Visual inspections compliment the more in-depth semi-annual compliance inspection.
They will be conducted quarterly in conjunction with Spill Prevention Control and
Countermeasures Plan inspection. They are an important part of the preventative
maintenance program.
i
Above ground tanks and their containment structure are visually inspected on a periodic
basis to ensure soundness. Comparison records are kept with tank supports and
foundations being included in these inspections. The outside of the tanks shall be free of
deterioration and leaks which might cause a spill or accumulation of oil inside dike areas.

All above ground valves and piping are to be subjected to regular examinations by
operating personnel at which time the general condition of items, such as flange joints,
expansion joints, valve glands and bodies, catch pans, pipeline supports, locking of
valves, and metal surfaces should be assessed. These examinations are to be done
quarterly.
It shall be the responsibility of all maintenance or production personnel to report any
change in containment or spill prevention equipment. A visual inspection of all above
ground storage tanks is conducted at least quarterly for deterioration, locked valves,
corrosion of metal surfaces, secondary containment, and leaks which might cause a spill
or accumulation of oil inside dike areas in accordance with CFR 40.112.7.
The following checklist provides guidance in conducting the quarterly visual inspection.
Do you see:
• Corroded drums or drums without plugs or covers?
• Corroded or damaged tanks, tank supports, and tank drain valves?
• Corroded or leaking pipes?
• Leaking or improperly closed valves and valve fittings?
• Broken or cracked dikes, walls or other physical barriers designed to prevent
stormwater from reaching stored materials?
Additionally, a visual inspection is required at the facility stormwater outfall as part of
the semi-annual compliance inspection. The discharge should be visually monitored for
color, foam, odor, outfall staining, visible sheens and dry weather flow.
4.3.8.3 Good Housekeeping Inspections
Good housekeeping is a daily concern and all employees, as part of their training, are
instructed as to its importance. Supervisors routinely monitor for good housekeeping. A
more formalized inspection is conducted as part of the quarterly SWP4 inspection and is
reported on the following checklist.
• Are outside areas kept in a neat and orderly condition?
• Is there evidence of drips or leaks from equipment or machinery on -site?
• Is the facility orderly and neat? Is there adequate space in work areas?
• Is garbage removed regularly?
• Are walkways and passageways easily accessible, safe, and free of protruding
objects, materials or equipment?
• Is there evidence of dust on the ground from industrial operations or processes?
• Are cleanup procedures used for spilled solids?
• Is good housekeeping included in the employee training program?
• Are good housekeeping procedures and reminders posted in appropriate locations
around the workplace?
0 Are there regular housekeeping inspections by supervisory staff?

4.3.8.4 Sampling
Stormwater samples collected as part of the SWP4 will be from a discharge resulting
from a representative storm event which is defined as ".A storm event that is between 0.2
and 0.8 inches of rainfall and which as a duration of greater than 3 hours and that is
preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches
has occurred.
To meet the intent of the monitoring required by the general permit, all test procedures
must produce minimum detection and reporting levels that are below the general permit
discharge requirements and all data generated must be reported down to the minimum
detection or lower reporting level of the procedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels below general
permit discharge requirements, then the most sensitive (method with the lowest possible
detection and reporting level) approved method must be used.
Samples collected and measurements taken shall be characteristic of the volume and
nature of the permitted discharge. Samples shall be taken on a day and time that is
characteristic of the discharge. All samples shall be taken at the monitoring points
specified in the certificate of coverage issued pursuant to the general permit and, unless
otherwise specified, before the discharge joins or is diluted by any other waste stream,
body of water, or substance. Monitoring points shall not be changed without notification
to and approval of the Director.
® The stormwater runoff is required to be sampled 3 times during the 5-year life of the
General Permit. The initial sampling was accomplished October 8, 1993 in accordance
with "Specific Monitoring Requirements" of the General Permit. The second sampling
event was accomplished October 4, 1995. The remaining sampling event was
accomplished September 24, 1997.
4.3.8.5 Recordkeeping
It is important that all records be kept up to date. Records of spills, leaks, or other
discharges, sampling inspections, and maintenance activities must be retained for at least
one year after coverage under the permit expires. All such documentation will be
appended to and made part of the SWP4. Maintaining records for all inspections is
especially important as they will play a key role in determining the effectiveness of the
SWP4 and in keeping the SWP4 viable and current.
C ,

4.3.8.6 Reporting
Planned Changes
PowerBoss will give notice to the NCDEHR/DEM as soon as possible of any planned
physical alterations or additions to the permitted facility. Notice is required only when:
• The alteration or addition to a permitted facility may meet one of the criteria for
determining whether a facility is a new source in 40 CFR Part 129.29(b); or
• The alteration or addition could significantly change the nature or increase the
quantity of pollutants discharged. This notification applies to pollutants which are
subject neither to effluent limitations in the general permit, nor to notification
requirements under 40 CFR Par 122.42(a)(1).
Anticipated Noncompliance
PowerBoss will give advance notice to the NCDEI-INR/DEM of any planned changes in
the permitted facility or activity which may result in noncompliance with the general
permit requirements.
Monitoring Reports
Samples analyzed in accordance with the terms of the General Permit must be submitted
on forms provided by the Director of the Division of Environmental Management
(DEM), the permit issuing authority, no later than January 31 for the previous year in
which sampling is performed.
Twenty-four I -lour Reporting
PowerBoss will report to the central office or the appropriate regional office any
noncompliance which may endanger health or the environment. Any information shall
be provided orally within 24 hours from the time the permittee became aware of the
circumstances. A written submission shall also be provided within five (5) days of the
time the pennittee becomes aware of the circumstances.
The written submission will contain a description of the noncompliance, and its causes;
the period of noncompliance, including exact dates and times, and if the noncompliance
has not been corrected, the anticipated time it is expected to continue; and steps taken or
planned to reduce, eliminate, and prevent reoccurrence of the noncompliance.
The following shall be included as information which must be reported within 24 hours:
• Any unanticipated bypass which exceeds any effluent limitation in the general
permit.
• Any upset which exceeds any effluent limitation in the general permit.
• Violation of a maximum daily discharge limitation for any of the pollutants listed
by the Director in the general permit to be reported within 24 hours.

The DEM Director may waive the written report on a case -by -case basis if the oral report
has been received within 24 hours.
Other Noncompliance
PowerBoss shall report all instances of noncompliance not reported under Part I1_ EA and
5 of the general permit at the time monitoring reports are submitted. The reports shall
contain the information listed in Part II.E.5 of the general permit.
Other Information
If PowerBoss becomes aware that it failed to submit any relevant facts in a notice of
intent to be covered under the general permit or in any report to the DEM Director, it
shall promptly submit such facts or information.
The SWP4 will remain at the PowerBoss facility and be made available to the Director of
the DEM upon his request.
Duplicate signed copies of all reports required herein, shall be submitted to the following
address: 0
North Carolina Department of Environment and Natural Resources
® Division of Water Quality
ATTENTION: Central Files
1617 Mail Service Center
Raleigh NC 27699-1617
And
North Carolina Division of Water Quality
225 Green Street — Suite 714
Fayetteville, NC 28301

TAYL[IR ST,
TOP
FLOOR
ENGINEERING
uoo
COPY
EXT. 203
EXT. PO4
CONF
Q �
X .
:XT. 201
SYSTEM
E. 4
F. 26
CBNTRaL
�e�7�R
SERVER
:X
EXT. 228
j
HREAX ROOM
-�
EXT. 288
IMM MRP
T -7
Em g LpD
M Rm�S
7
EXT �87
—
TOP
FLOOR
MANUFACTURING
S 74*37' E 889-23'
0cm
88(t3 M• wmMUD
11DDR
s' I
EQUIPMENT
TOOL & DIE MAINTENANCE 11 STORAGE
213 Ei 0= 0 214 u 0vtlar.AD
�y7
SMALL ASSYS EDIUM ASST
REAR CO BROOM
POOR TOP DOOR FRONT 1. REAR
,,REAR CLIPS.— HRp �DppR My
RESIVOR BUMPER '2
HOP
��3_}/� SD GUARD
VELD BfII1H VELD. H VELD BM
V L T GYM- VEL pfH WELI) ROD
5730 5729 5728 5727 5 5 5724 5723
36'-3' WEL
H13PPERS
VEID�� RK
34'-3' WELD
A
WELD
>1 OPTIONS FRONI/REAR MAIN BROOM
5731 GRINDS
auMPER scRua HEAD
SD GUARD IDLER PLATE
VELD HODIH VELD HppTH
PAINT STAGE +PREP vELD mmll
5732 5733 5734
GRINDjMG
L� 169'
48 -1' STORAGE WC01&02 WC03&04
AREA 127'-6'
.W, 3
—WASTE WATER
SAMPLING POINT
i
TO CITY
SEWAGE SYSTEM
MOTOR OIL &
ETHEYLENE GLYCOL
CONTAINMENT AREP
n❑n
AIR COMPRESSOR
ROOM
ire
FOR GASOLINE
AGS TANKS &
PROPANE
R & D
S
480
�9-
l99
NON HAZARDOUS
LAYOUT #1
30,
LASER
' • , • 1 O . 1 1 . i 1 . 1 1 ( ' '
o� � 11 11 11 Ili --
�] O �', o © r,
� �■, m � Q�III�IIIIilllll
�� 11 11 11 11 ��� ■s 7�1 r
' �' i l 11 11 11 ■ „' ��� ©-------------
�: �II1111111111111
vi HE
•1_4 _ _ 11111. I111■ 1111♦
.K
1
III IIIMMMA-1
►n �� �_� �_� I;:� �:� r���n� rein) r
I
�iAil
q
WORK CEF
I
IMPELLER SUB
Eli N
PAINT I RY OP
Z
3
266 1237 1 260
267
291 L L.
253 299 239
GENERAL OFFICES L,
250
01
270
279
220 287 242 219 F223 289 221 1 264 X
ENGINE
SUB
TANK
SUB 5809
O'1:lIF�! 'F'LOGR IMPELLER
t`
00000
STEERINC RACK
D� FORKS 1
0 5807 5808 0
LINTEL 5803 5806
SUB HOPPER
SCRUB SQUE GEA SUB 257
n r O/-1.
N 73022'30" W 539,92'
TO UNNAMED TRIBUTARY OF
ABERDEEN CREEK
0
t
L❑ADING
DOCKS
-7� ,161
S
PROPERTY 7,83 ACRES (341,070.38 SQ FT)
PAVED OR COVERED 6.19 ACRES (269,661.49 SQ FT) (79%)
VEGETATI❑N 1,64 ACRES (71,408.89 SQ FT) (21%)
MAIN BLDG 2,73 ACRES (119106 SQ FT)
PROTOTYPE 0.16 ACRES (6921 SQ FT)
OFFICE 0,43 ACRES (18554 SQ FT)
INVENTORY 0,46 ACRES (19929 SQ FT)
OPEN SCRAP METAL DUMPSTER
o
3
0
FIGURE 2� SITE PLAN
175 Anderson Street
Aberdeen, NC 28315
PowerBoss ® PHONE [phone]
FAX [phone]
PHIL HENDRICKS 01/18/06
SCALE11/32" = 1'
SANITARY SEWER
a DOWN POUR DRAIN
VEGETATI❑N
STORM DRAIN
QUALITY CONTROL
L LAVATORY

�r �� - (j)-- 1. / �:�/d t 1 l ll' \ •� '-w �� i /% // �\ %r. : /' ( l� I\ �Y •91 I
/ l�-J=1Z- �•i � il: b / _�_�.
YV
F !
110
74
'/\.. `�' '1 L /�f( '•'• 5"zo� °t tlj �// ti -�11 /I � �' �r � 't/ r �b, �Y'
I`� �� �` l.• i°.// -.T•-I l� C�'-1 �� .. 111 � 'fir � t.�l l' ` r�'11_ '
/l, T
f ,T J.e • 1 • Y- �•; tl' �� i •• 1.:' /. ). •y•• •� �____ .'l'`' •I: `\\ ' '�•�� r � '/ �' \ '`1�-11��
),o / STORMWATER SEWER EASEMENT . r . / ` _ ^ -� wtl �� x' ' /(-1 t I \'- / '89
er
' ISCHARC6 POINT TO THE SURFACE
I
.. •�.. - � . �. �fE,\, (j �•\ Il 'rhes(LE� . 1 � �-_ r .l ( r ( _I
�:`..1: t � •il I ./ .�` / I> /qN tl 'e CI� t •�11/�II• )I � 'I%� ,i\ �IIi �J-�/I �l .. �-
�� t 7 / Vi/ � �� (•'� yl(\• 1 / � � 1 �l 'rl{//I/ I lye f f I F 1, •
h •(I ABERDEEN CREEK�'• a;. I P I .,i \ . 11 - j•-.II "H : (�i p .In 1 1 .. �S Sj
UNNAMED TRIBUTARY
IF IT
5 i _ SURFACE FLOW DIRECTION +46 • r.H•m.-wewcm.. or..•.. r°....°.r.r. _ r... 79'22130o
Nt el ulilnlr � (P RIE PORO Ii Ml. '4!"'"E
flr +/NGNAN Ib NI N �nuv. u..n .� ••^�
26/3 SCALE 1:24 W jl��l) HRE ROAD CLASSIFICATION
0 _
c000 IOUO FEET
duty Light duty
TO20W 1000 4"
6 0 1 flit METER Medium duty Unimproved dirt
CONTOUR INTERVA 10 FEET O U. S. Route O State Route
I HAL GEODETIC VERTICA DATUM OF 1929
C'f C. SOUTHERN PINES, N. C.
Nwl. SOUTHERN PINES IS' OUADRANOIE
QUADRANGLE LOCATION 35079 84 IF-024
FIGURE 1. LOCATION OF AAR POWERBOSS
ABERDEEN, NC 1967
I'1101CHIEVISED 10114
DMA 5154 111 NW-SPRIES V042
I his map was mpioduced by elecbmic color scanning 91 an earlier p(inling I19601.

is
EXIT
I•
EXIT®5BF ®®2
TOOL 6 DIE MAINTENANCE
© 01 11
WELDING I
4
STEAM
CLEANING
PAINT 0i
BOOTH
®19 20
MINUTEMAN POWERBOSS
EMERGENCY EVACUATION
ROUTES
FIGURE 3.
EXIT
AIR 3 FIRE
WELDING
(Y)5
FH
34
I. FH
WELD STOCK FH
®16 15 ® 14®
32
• 26®• ASSEMBLY •"®27
FH
E
22 Q9 - 2
GENERAL OFFICES
EXIT-L.:
EXIT EXIT
I•
25
fRA1NlNC
ROOY
FIRE ALARM
PANEL
EXIT
®-FIRE EXTINGUISHER
QC -CUT-OFF VALVE
EH -FIRE HOSE
®-FIRE ALARM HORN 7
® -PULL STATION
7
BREAK ROOM
6
OFFICES
031
- - - - - - -J 30 (EXIT
OFFICE
STOCK ROOM ® 29
AREA 1 = GENERAL OFFICES TO CHANGE AREAS:
AREA 2 = MANUFACTURING 1. PRESS AREA (1, 2, OR 3)
AREA 3 = PROTOTYPE SHOP 2. PRESS • (AREA VIEW)
(NOT SHOWN) 3. PRESS ON/OFF BUTTON

APPENDIX A
® BLANK INSPECTION AND REPORTING FORMS
• Visual Inspection Log
• Visual Inspection Check List
jl
• Good Housekeeping Check List
• Stormwater Discharge Outfall (SDO) Monitoring Report Form
• List of Significant Spills and Leaks
o Non-Stormwater Discharge Assessment & Certification Form
• Precipitation Record
• Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report

•
Powerboss
A Division of the Hako Group
VISUAL INSPECTION LOG
DATE OF EQUIPMENT: CONDITION DATE
INSPECTION (NAME, LOCATION) (LIST REPAIRS NEEDED) CORRECTED COMPANY INSPECTOR
P:\Shared Documents\Safety\Stormwater 07\Forms
2007

Powerboss
A Division of the Hako Group
VISUAL INSPECTION CHECK LIST
The following checklist provides guidance in conducting the quarterly visual inspection.
Do you see:
0 Corroded drums or drums without plugs or covers?
0 Corroded or damaged tanks, tank supports, and tank drain valves?
Corroded or leaking pipes?
Leaking or improperly closed valves and valve fittings?
Broken or cracked dikes, walls or other physical barriers designed to prevent
stormwater from reaching stored materials?
Additionally for the semi-annual compliance inspection the following applies to the outfall.
Do you see:
Color
Foam
Outfall staining
0
Visible sheens
0
Dry weather flow
Do you smell an odor?
P:\Shared Documents\Safety\Stormwater 07\Forms 2007

Powerboss
A Division of the Hako Group
GOOD HOUSEKEEPING CHECKLIST
0 Are outside areas kept in a neat and orderly condition?
0 Is there evidence of drips or leaks from equipment or machinery on -site?
Is the facility orderly and neat? Is there adequate space in work areas?
0 Is garbage removed regularly?
Are walkways and passageways easily accessible, safe, and free of protruding objects,
materials or equipment?
Is there evidence of dust on the ground from industrial operations or processes?
Are cleanup procedures used for spilled solids?
Is good housekeeping included in the employee training program?
Are good housekeeping procedures and reminders posted in appropriate locations around
the workplace?
.' Are there regular housekeeping inspections by supervisory staff?
•
,I
P:\Shared Documents\Safety\Stormwater 07\Forms 2007

GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE NO. NCG03
FACILITY NAME
PERSON COLLECTING SAMPLE(S)
CERTIFIED LABORATORY(S)
Pirt A: Specific Monitoring Requirements
STORMWATER DISCHARGE OUTFALL (SDO)
MONITORING REPORT
SAMPLES COLLECTED DURING CALENDAR YEAR:
(This monitoring report shall be received by the Division no later than 30 days from
the date the facility receives the sampling results from the laboratory.)
COUNTY
PHONE NO. ( _�
Lab #
Lab # SIGNATURE OF PERMITTEE OR DESIGNEE)
By this signature, I certify that this report is accurate
complete to the best of my knowledge
Outfall
No.
Date
Sample
Collected
50050
00530
00400
01051
00556
78141
Total,
Flow
Total Suspended
Solids
pH
lead
Oil and Grease
Total Toxic
'
Or anincs'
mo/dd/yr
MG
mg/1
units
m /I -
m
ugfl
Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes no
(if yes, complete Part B)
Part B: Vehicle Maintenance Ac ivity Monitoring Requirements
Outfall
No.
Date
Sample
Collected
50050
00556
00530
00400
Total Flow
Oil and Grease
Total' Suspended
Solids
pH
-
New. Motor Oil
.Usa e
mo/dd/ r
MG
m /l
m /I
unit
gallmo
STORM EVENT CHARACTERISTICS:
Date
Total Event Precipitation (inches):
Event Duration (hours):
(if more than one storm event was sampled)
Date
Total Event Precipitation (inches):
Event Duration (hours):
Mail Original and one copy to:
Division of Water Quality
Attn: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
SWU-245-120399
Page I of 2

Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or
manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject
to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for
electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31).
Facilities that develop a solvent management plan to be incorporated into the Stormwater Pollution Prevention Plan may make a request to DWQ that monitoring of total toxic
organics be waived. The solvent management plan shall include a list of the total toxic organic compounds used; the method of disposal used instead of dumping, such as
reclamation, contract hauling, or incineration; and the procedures for assuring that toxic organics do not routinely spill or leak into the stormwater. For those facilities allowed such a
waiver, the discharger shall include the following signed certification statement on the discharge monitoring report:
"Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I
certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater
runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the solvent management plan included in the
Stormwater Pollution Prevention Plan."
Name (Print name)
Title (Print title)
(Signature)
(Date)
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a
system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person
or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best
of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
(Signature of Pernrittee)
(Date)
S WU-245-120399
Page 2 of 2

• _ _ _. P_eerboss
A Division of the HAD Group
LIST OF SIGNIFICANT SPILLS AND LEAKS
Definitions: Significant spills include, but are not limited to, releases of oil,or hazardous substances in excess of reportable ouantities.
1st Year Prior
Date
(MM/DD/YYYY)
Spill
Leak
Location
(as indicated on site map)
Description
Response Proceedure
Preventative
Measures
Taken
Type of Material
Quantity
Source, If Known
Reason
Amount of
Material
Recovered
Material No
Longer Exposed
to Storm Water
(True/False)
P:\Shared Documents\Safety\Stormwater 07\Forms 2007

NON -STORM WATER DISCHARGE
ASSESSMENT AND CERTIFICATION
Date of
Test or
Evaluation
Outfall Directly
Observed During the
Test tid.wity e9 indicernd o�
the it. mepl
Method Used to
Test or Evaluate
Discharge
Describe Results from Test for
the Presence of Non -Storm
Water Discharge
Identify Potential
Significant Sources
Name of Person Who
Conducted the Test or
Evaluation
mow
CERTIFICATION -
I, (responsible corporate official), certify under penalty of law that this document and all attachments were
prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering
the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations.
A. Name & Official Title (type or print)
B. Area Code and Telephone No.
C. Signature
D. Date Signed

Powerboss
A Division of the Hako Group
Precipitation Record
Approximate ending time
Date/Time Amount (inches) of rainfall event
PAShared Documents\Safety\Stormwater 07\Forms
2007

0,
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
u
Permit No.: N/C/_/_/_/_/_/_/_/ or Certificate of Coverage No.: N/C/G/_/_/_/_/_/_/
Facility Name:
County: Phone No.
Inspector:
Date of Inspection:
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
•
(Signature of Permittee or Designee)
I Outfall Description
OutfalI No. Structure (pipe, ditch, etc.)
Receiving Stream:
Describe the industrial activities that occur within the outfall drainage area:
2. Color
Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium,
dark) as descriptors:
3. Odor
Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,
etc.)
4. Clarity
Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very
cloudy:
1 2 3 4 5 6 7 8 9 10
• Page 1
SWU-242-020705

5. Floating Solids
Choose the number which best describes the amount of floating solids in the stormwater discharge where
1 is no solids and 10 is the surface covered with floating solids:
1 2 3 4 5 6 7 8 9 10
6. Suspended Solids
Choose the number which best describes the amount of suspended solids in the stormwater discharge
where 1 is no solids and 10 is extremely muddy:
1 2 3 4 5 6 7 8 9 10
7. Foam
Is there any foam in the stormwater discharge? Yes No
8. Oil Sheen
Is there an oil sheen in the stormwater discharge? Yes No
9. Deposition at Outfall
Is there deposition of material (sediment, etc.) at or immediately below the outfall?
10. Erosion at Outfall
Is there erosion at or immediately below the outfall'l Yes No
It. Other Obvious Indicators of Stormwater Pollution
List and describe
Yes No
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe
indicative of conditions that warrant further investigation and corrective action.
Page 2
40
El
SwU .a2-020705

APPENDIX B
COMPLETED FORMS AND REPORTS
Sample Reporting Forms
Inspection Reports
Incident Reports
1. Stormwater Discharge Outfall Monitoring Report, dated November 18, 1983.
2. Stormwater Discharge Outfall Monitoring Report, dated December 4, 1994.
3. Stormwater Discharge Outfall Qualitative Monitoring Report, dated September 24, 1997.
4. Stormwater Discharge Outfall Monitoring Report, dated October 17, 1997.
0

UNITED ' TF tiEer�. F 'L.SE'�. $�€r�Lz N;.'a .: _ ".—.`',�� ,F,I S �;*Iqi ,.
i�Pi.: 2rx::a r �;; ..
22 :JM1
• Sender: Please print your name, address, and ZIP+4 in this box
'�/� NORTH CAROLINA DEPARTMENT OF
oKIZA ENVIRONMENT AND NATURAL RESOURCES
N ENR 225 GREEN STREET -SUITE 714
FAYETTEVILLE, NC 28301-5043

■ Complete items 1, 2, and 3. Also complete A. Signature
item 4 if Restricted Delivery is desired. X ❑ Agent
■ Print your name and address on the reverse 'iitor ❑ Addresser
so that we can return the card to you. B. Received by (PrWed Name) C. Date of Deliven
■ Attach this card to the back of the mailpiece,
or on the front if space permits.
1. Article Addressed to:
Greg Thompson, Plant Manager
Minuteman Powerboss, Inc.
175 Anderson Street
Aberdeen, NC 28315
D. Is delivery address different from item 1? ❑ Yes
If YES, enter delivery address below: ❑ No
3. Service Type
❑ Certified Mail ❑ Express Mail
❑ Registered ❑ Return Receipt for Merchandise
❑ Insured Mall ❑ C.O.D.
4. Restricted Delivery? (Extra Fee) ❑ Yes
2: Article Number
(transfer from service labeo' 7001 2 510 0006 9498 9005
PS Fnrm AR11 Fohrnary 9nnd n--ti, Gohvn P—inl

February 16, 2007
UPS Next Day Air N399 2370 87 6
Ms. Belinda S. Henson
Regional Supervisor
Surface Water Protection Section
North Carolina Division of Water Quality
225 Green Street -Suite 714
Fayetteville, NC 28301
Subject: Response to NOTICE OF VIOLATION
Minuteman PowerBoss, Inc.
NPDES Stormwater General Permit-NCG030028
Moore County
Dear Ms. Henson
Minuteman®
PowerBoss®
Excellence Meets clean
D &Vfq_�n®
19zcJ-j
DWO
I would like to acknowledge your notice dated January 18, 2007. We have not
completed those action items that you requested. However, we are in the
process of doing so.
1.) Stormwater Pollution Prevention Plan (SPPP).
We have begun a review of the plan and have begun updating the
information and forming teams to insure that all items covered by the plan in
accordance with permit requirements will be properly implemented and recorded
accordingly. Estimated Completion: March 16, 2007
2.) Qualitative Monitoring
Upon completion of the Stormwater Pollution Prevention Plan (SPPP) and
teams, we will immediately begin Qualitative Monitoring on a regular schedule
and ensure documentation of monitoring in accordance with permit requirements.
Estimated Completion: March 23, 2007
3) Analytical Monitoring
We have requested and arranged Analytical Monitoring with Microbac
Laboratories, Inc. Please find copies of quote and acceptance letter attached.
175 Anderson Street Aberdeen, North Carolina 28315 USA
Phone: [phone] Fax: [phone]
www.powerboss.com
A Member of the Hako Group

Page 2
NCDWQ - Response
February 16, 2007
Mr. Sanders of Microbac Laboratories, Inc. has explained the samples will be
collected at the next significant rainfall at Microbac Laboratories, Inc.'s
convenience. Estimated Completion: Next Significant Rainfall
If you have questions or concerns regarding these matters, please contact Mr.
Thompson or myself at [phone].
Sincerely,
flax"�6w&
Darlene Smith
Safety Coordinator
cc: Safety Office
Greg Thompson

Miniu�eman®
PowerBosse
Excellence Meets dean
February 13, 2007
Mr. Ronald W. Sanders
Microbac Laboratories, Inc.
Fayetteville Division
2592 Hope Mills Road
Fayetteville, NC 28306
[phone] Phone
[phone] Fax
Dear Mr. Sanders,
It was a pleasure to meet with you and I am glad you were able to visit our facility
so quickly. Per your fax (to be followed up with hard copy), the following has
been submitted for our consideration:
TTO
Lead
pH
Oil & Grease
TSS
Time / Travel (approx. 5 hrs.)
$1175.00 per sample
$ 30.00 per sample
$ 25.00 per sample
$ 45.00 per sample
$ 26.00 per sample
375.00 per event
Total $1676.00 per sample
We accept this quote. Our Purchase Order Number is N85387. We look forward
to doing business with you. If you need any additional information, or if I can be
of service, please call on me.
Sincerely yours,
u ti�
Darlene Smith
Safety Coordinator
Ext. 216
�r 175 Anderson Street Aberdeen, North Carolina 28315 USA
Phone: [phone] Fax: [phone]
www.powerboss.com
A Member o! the Hako Croup

2592 Hope Mills Road Fayetteville, NC 28306
No. 6459
Phone [phone]
P. 1
Fax [phone]
. Feb.1.3. 2007 2:07PM Microbac—Fayetteville
Microbac Laboratories, Inc.
February 9, 2007
FAYETTEVILLE DIVISION
Ms. Darlene Smith
Powerboss, Inc.
175 Anderson Street
Aberdeen, NC 28315
RE: Price Quote Storm Water sampling
Dear Ms. Smith:
u
It was a pleasure meeting you and visiting your facilities. Per our recent
H conversation, I understand that this is the last year on the existing storm water permit.
11
Based upon these current requirements, the following information is being submitted for
your consideration:
TTO $1175.00 per sample
Lead $ 30.00 per sample
pH $ 25.00 per sample
Oil & Grease $ 45.00 per sample
TSS $ 26.00 per sample
Time / Travel (approx. 5 hrs.) $ 375.00 per event
Total $1676.00 per sample
I
We at Microbac Laboratories appreciate the opportunity to quote your analtyical
needs. Please call on me if we can be of service in any way.
Sincerely yours,
CR. W. Sanders
tl.f tS/tiLc VP / Managing Director
Microbac Laboratories, Inc. analyzing water, waste water, food and environmental site assessments.
I

1
1, A
�I �F W rF9. Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Y Alan W. Klimek, P.E. Director
Division of Water Quality
January 18, 2007
q CERTIFIED MAIL: 7001 2510 0006 9498 9005
RETURN RECEIPT REQUESTED
Greg Thompson, Plant Manager
Minuteman Powerboss, Inc.
175 Anderson Street
Aberdeen, NC 28315
Subject: NOTICE OF VIOLATION
Minuteman Powerboss, Inc.
NPDES Stormwater General Permit-NCG030028
i�
Moore County
Dear Mr. Thompson:
On January 16, 2007, Mike Lawyer from the Fayetteville Regional Office of the Division of
Water Quality conducted a site inspection for the Minuteman Powerboss, Inc. facility located at 175
Anderson Street in Aberdeen, Moore County, North Carolina. A copy of the inspection report is
enclosed for your review. Stormwater from the facility drains to an unnamed tributary to Aberdeen
Creek, a Class C water located in the Lumber River Basin. The site visit and file review revealed that
the subject facility is covered by NPDES Stormwater General Permit-NCG030028.
Accordingly, the following observations and/or permit conditions violations (please see the
attached addendum for information about your permit) were noted during the Division of Water Quality
inspection:
I?
1) Stormwater Pollution Prevention Plan (SPPP)
A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly
im lemcnted.
es ❑ No ■
I.
2) Qualitative Monitoring
Qualitative monitoring has been conducted and recorded in accordance with permit requirements.
�= es ❑ No ■
�J 3) Analytical Monitoring
Analytical monitoring has been conducted and recorded in accordance with permit requirements.
----es❑ No■
1 N"'cm� hCarolina
wa111MAY
North Carolina Division of Water Quality 225 Green Street -Suite 714 Fapeueville, NC 23301 Phone [phone] Customer Service
Internet: www.newaterau:litv.ore Fax (910)4R6-0707 1-877-623-6748
An Equal OpponunirylAlfirmative Action Employer —50%Recycled/ 10% Post Consumer Paper

Page 2
Mr. Thompson
January 18, 2007
Other Observations:
Please refer to the inspection summary located on page 2 of the enclosed Compliance Inspection Report
for additional observations and comments.
Requested Response:
You are asked to respond to this office, in writing, within 30 days from receipt of this report. Your
response should include a plan of action to address the aforementioned violations as well as a reasonable
time frame that you expect to be in full compliance with the conditions of the general permit.
Thank you for your attention to this matter. This office requires that the violations, as
detailed above, be properly resolved. These violations and any future violations are subject to a
civil penalty assessment of up to $25,000 per day for. each violation. Should you have any questions
regarding these matters, please contact Mr. Lawyer or myself at [phone].
11 Sincerely,
-fjd J,
Belinda S. Henson
Regional Supervisor
Surface Water Protection Section
BSI4: ML/ml
Addendum
, Enclosure
cc: FRO -Water Quality
NPS-Assistance & Compliance Oversight Unit
Water Quality Central Files

Permit:
NCG030028
SOC:
County:
Moore
Region:
Fayetteville
Contact Person:
Directions to Facility:
Primary ORC:
Secondary ORC(s):
i
On -Site Representative(s):
On -site representative
r
Related Permits:
Compliance Inspection Report
Effective: 09/01/02 Expiration: 08/31/07 Owner: Minuteman Powerboss Inc
Effective: Expiration: Facility: Minuteman Powerboss Incorporated
175 Anderson St
Gregory Thompson
Certification:
Aberdeen NC 28315
Phone:
Phone:
Phone:
Inspection Date: 01116/2007 Entry Time: 10:400 AM Exit Time: 12:10 PM
Primary Inspector: Mike Lawyer Phone: [phone]
Secondary Inspector(s): fff ___ Ex{,.39
�� //1 '' // __ ��// 3329
Belinda S Henson r�,C(/�.OLO-�. , 7(R�Y11Lf1'>'J Phone: [phone] Ex�7K
332G
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: Q Compliant IN Not Compliant
Question Areas:
■ Storm water
it
I (See attachment summary)
Page: 1

Permit: NCG030028 Owner- Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Inspection conducted with the assistance of Mr. Greg Thompson, Plant Manager. Facility manufactures a line of
motorized sweepers and scrubbers used for removing debris from parking lots and roadways and cleaning/polishing
floors. Scrap metal from facility operations is temporarily stored outside in large uncovered dumpsters. Pallets and other
waste are also stored outside until subsequent pickup and removal. Approximately 6-7 storm drains are located around
the sides and back of the property, which are interconnected to a common discharge point. Secondary containment is
provided around all bulk storage of liquid materials including a diesel tank. Although a Stormwater Pollution Prevention
Plan has been developed, it was last updated and revised in 1997. According to Mr. Thompson, there were some
II changes made in the company's organizational structure as well as personnel in 1997. During this transitional period, the
responsibilities of meeting the conditions of the general stormwater permit apparently ceased. This is also evident in the
documentation of both the visual and analytical monitoring, which based on available records was last completed in
1997.
Page:2

i
I! Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
I,
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
ii
'! # Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
n
❑
❑
# Does the facility provide all necessarysecondary containment? .
P.
❑
❑
❑
1, # Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
i
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# Is the Plan reviewed and updated annually?
❑
■
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
n
■
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑
❑
Comment: Facility has an SWPPP, but was last revised in 1997.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑
■
❑
❑
Comment: Based on available records, visual monitoring was last conducted in 1997.
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
❑
■
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■
❑
Comment: As with the visual monitoring, analytical monitoring was last conducted in
1997.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑
❑
# Were all ouffalls observed during the inspection?
■
❑
❑
❑
# If the facility has representative oulfall status, is it properly documented by the Division?
❑
❑
■
❑
�# Has the facility evaluated all illicit (non stormwaler) discharges?
i
■
❑
Cl
❑
Page:3

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation
Comment: Facility has 6-7 storm drains located along the sides and back of the
property, which are all connected to a common outfall.
Reason for Visit: Routine
Page:4

ADDENDUM
The National Pollutant Discharge Elimination System (NPDES) program was established under the
federal Clean Water Act and then delegated to the Division of Water Quality for implementation in
North Carolina. The NPDES permitting program for stormwater discharges was established in 1990.
Phase 1 focuses on site and operations planning to reduce pollutant sources.
Through the NPDES permitting program industrial facilities that fall into one of the subject ten
categories are required to obtain permit coverage under a general permit or an individual permit,
depending upon the facilities SIC code and the industrial activity occurring at the facility. There are
currently 19 active general stormwater permits in North Carolina. One condition that is applicable to
d both the general permits and individual stormwater permits is the requirement to develop and implement
site -specific comprehensive stormwater pollution prevention plans (SPPP). These plans are required to
include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent
pollutant discharge.
Copies of the general permits and accompanying documents can be accessed from the following
webpage: http://h2o.enr.state.nc.us/su/Forms Documents.htm Permit text, technical bulletins, discharge
monitoring forms, and a Notice of Intent [which is the application of for coverage under a NPDES
fi General Stormwater Permit] can be found at this web site.
I
The following items are a subset of permit requirements and are listed to assist you and help bring your
attention to certain permitting issues, process and condition requirements of your permit. That said;
please see the above -mentioned web site in order to obtain a copy of the permit such that you may fully
comply with all the conditions therein. Failures to properly comply with conditions of the permit,
like those bulleted below, constitutes violations and are subject to a civil penalty assessment of up
to $25,000.00 per day, per violation.
• Industrial facilities that fall into one of the subject ten categories are required to obtain permit
coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit
• All persons desiring to have facilities covered by a General Permit must register with the
Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and Applicable Fees.
• This Notice of Intent (NO]) must be submitted and a Certificate of Coverage issued prior to any
discharge of stormwater associated with the industrial activity, process wastewater, and/or mine
dewatering.
• Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of
Coverage (COC) may be issued. If this Certificate of Coverage is issued the facility is covered
by the General Permit. That is, the perniittce is authorized to discharge stormwater, process
wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit
expires or is modified or revoked.
• Any other point source discharge to surface water of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another permit, authorization or approval.
• There are currently 19 active general permits. Permit conditions vary accordingly; however, most
of the permits have following condition requirements (you must read your entire permit to ensure
full compliance):
o Development and compliance with the Stormwater Pollution Prevention Plan
o Collection, reporting, and recording of Analytical Monitoring

o Collection, reporting and recording of Qualitative Monitoring
o Collection, reporting and recording of Vehicle Maintenance Monitoring
o Records — Visual monitoring shall be documented and records maintained at the facility
along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring
results shall also be maintained on -site. The Permittee shall retain records of all
monitoring information, including all calibration and maintenance records and all original
strip chart recordings for continuous monitoring instrumentation, and copies of all reports
required by this general permit for a period of least 5 years for the date of the sample
measurement, report or application.
o Expiration — The permittee is not authorized to discharge after the expiration date of the
general permit. In order to receive automatic authorization to discharge beyond the
expiration date, the permittee shall submit forms and fees as are required by the agency
authorized to issue permits no later than 180-days prior to expiration date. Any permittee
that has not requested renewal at least 180 days prior to expiration, or any permittee that
does not have a permit after the expiration and has not requested renewal at least 180
days prior to expiration, will be subject to enforcement. Failure to renew your permit is
a violation.
o 'Transfer — The Certificate of Coverage (COC) issued pursuant to this general permit is
not transferable to any person expect after notice to and approval by the Director. The
Director may require modification or revocation and reissuance of the Certificate of
Coverage to change the name and incorporate such other requirements as may be
necessary under the Clean Water Act. The Permit is NOT transferable.
Name Change, Closure or Facility Ownership change — Pcrmittee is required to notify the
Division in writing in the event the permitted facility is sold or closed. The Division of
Water Quality views changes of name or ownership as a modification that requires the
Director's approval and reissuance of the permit. Name and ownership changes required
you to complete a Name/ownership Change Form from the Division and mail it back to
the Division of Water Quality along with all appropriate information.
o Proper Operation and Maintenance is a requirement of the permit.

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
January 18, 2007
CERTIFIED MAIL: 7001 2510 0006 9498 9005
RETURN RECEIPT REQUESTED
Greg Thompson, Plant Manager
Minuteman Powerboss, Inc.
175 Anderson Street
Aberdeen, NC 28315
Subject: NOTICE OF VIOLATION (I✓OV-00O7-106-663(c)
Minuteman Powerboss, Inc.
NPDES Stormwater General Permit-NCG030028
Moore County
Dear Mr. Thompson:
On January 16, 2007, Mike Lawyer from the Fayetteville Regional Office of'the Division of
Water Quality conducted a site inspection for the Minuteman Powerboss, Inc. facility located at 175
Anderson Street in Aberdeen, Moore County, North Carolina. A copy of the inspection report is
enclosed for your review. Stormwater from the facility drains to an unnamed tributary to Aberdeen
Creek, a Class C water located in the Lumber River Basin. The site visit and file review revealed that
the subject facility is covered by NPDES Stormwater General Perm it-NCG030028.
Accordingly, the following observations and/or permit conditions violations (please see the
attached addendum for information about your permit) were noted during the Division of Water Quality
inspection:
1) Stormwater Pollution Prevention Plan (SPPP)
A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly
implemented.
Yes ❑ No ■
2) Oualitative Monitorinly
Qualitative monitoring has been conducted and recorded in accordance with permit requirements.
Wes ❑ No ■
3) Analytical Monitorine
Anal deal monitoring has been conducted and recorded in accordance with permit requirements.
es❑ No■
NorthCarolina
Nirtrrrally
North Carolina Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28301 Phone [phone] Customer Service
Internet: www.nmv;nerpualify.ae Fax [phone]
An Equal Opporluni114Affirmative Action Employer-50% Recycledlt0°% Post Consumer Paper

0
CD
'M Postage $
W-
S Certified Fee
0' Postmark
Return Receipt Fee Here
(Endorsement Required)
O
C3 ResDeliver, Fee
C3 (Endorsement Required)
O Total Postage& Greg Thompson, Plant Manager '-
,a
ti Saw To Minuteman Powerboss, Inc.
175 Anderson Street,'
C3 or POBox No.
o ary.srere,zrP.< Aberdeen, NC 28315
M1
Ju. January Zu(

Page 2
Mr. Thompson
January 1S,2007
Other Observations:
Please refer to the inspection summary located on page 2 of the enclosed Compliance Inspection Report
for additional observations and comments.
Requested Response:
You are asked to respond to this office, in writing, within 30 days from receipt of this report. Your
response should include a_plan of action to address the aforementioned violations as well as a reasonable
time frame that you expect to be in full compliance with the conditions of the general permit.
Thank you for your attention to this matter. This office requires that the violations, as
detailed above, be properly resolved. These violations and any future violations are subject to a
civil penalty assessment of up to $25,000 per day for each violation. Should you have any questions
regarding these matters, please contact Mr. Lawyer or myself at [phone].
Sincerely,
Belinda S_ Henson
Regional Supervisor
Surface Water Protection Section
BSI -I: ML/ml
Addendum
Enclosure
cc: AFRO -Water Quality)
NPS-Assistance & Compliance Oversight Unit
Water Quality Central Files

u
Permit: NCG030028
SOC:
County: Moore
Region: Fayetteville
Contact Person:
Directions to Facility:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
On -site representative
Related Permits:
Compliance Inspection Report
Effective: 09/O1/02 Expiration: 08/31/07 Owner: Minuteman Powerboss Inc
Effective: Expiration: Facility: Minuteman Powerboss Incorporated
175 Anderson St
Gregory Thompson
Certification:
Aberdeen NC 28315
Phone:
Phone:
Phone:
Inspection Date: 0111612007 Entry Time: 10`400 AM o Exit Time: 12:10 PM
Primary Inspector: Mike Lawyer Phone: [phone]
Secondary Inspector(s): //�7 ffff% -� /____r 33Z9
Belinda SHenson %134,6.Ot.a"..61• ' 'a Phone: [phone] E4K
3 3Z(i
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: 0 Compliant ■ Not Compliant
Question Areas:
0 Storm Water
(See attachment summary)
Page:1

Permit: NCG030028 Owner- Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Inspection conducted with the assistance of Mr. Greg Thompson, Plant Manager. Facility manufactures a line of
motorized sweepers and scrubbers used for removing debris from parking lots and roadways and cleaning/polishing
floors. Scrap metal from facility operations is temporarily stored outside in large uncovered dumpsters. Pallets and other
waste are also stored outside until subsequent pickup and removal. Approximately 6-7 storm drains are located around
the sides and back of the property, which are interconnected to a common discharge point. Secondary containment is
provided around all bulk storage of liquid materials including a diesel tank. Although a Stormwater Pollution Prevention
Plan has been developed, it was last updated and revised in 1997. According to Mr. Thompson, there were some
changes made in the company's organizational structure as well as personnel in 1997. During this transitional period, the
responsibilities of meeting the conditions of the general stormwater permit apparently ceased. This is also evident in the
documentation of both the visual and analytical monitoring, which based on available records was last completed in
1997.
Page: 2

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑
❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices'?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
❑
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
n
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# Is the Plan reviewed and updated annually?
❑
■
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑
❑
Comment: Facility has an SWPPP, but was last revised in 1997.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑
■
❑
❑
Comment: Based on available records, visual monitoring was last conducted in 1997.
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
❑
■
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■
❑
Comment: As with the visual monitoring, analytical monitoring was last conducted in
1997.
Permit and Outfall_s
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑
❑
If Were all oulfalls observed during the inspection?
■
❑
❑
❑
If If the facility has representative outfall status, is it properly documented by the Division?
❑
❑
■
❑
# Has the facility evaluated all illicit (non stormwater) discharges?
■
❑
❑
❑
Page:3

Permit: NCG030028 Owner - Facility: Minuteman Powerboss Inc
Inspection Date: 01/16/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Comment: Facility has 6-7 storm drains located along the sides and back of the
property, which are all connected to a common outfall.
Page:4

ADDENDUM
The National Pollutant Discharge Elimination System (NPDES) program was established under the
federal Clean Water Act and then delegated to the Division of Water Quality for implementation in
North Carolina. The NPDES permitting program for stormwater discharges was established in 1990.
Phase I focuses on site and operations planning to reduce pollutant sources.
Through the NPDES permitting program industrial facilities that fall into one of the subject ten
categories arc required to obtain permit coverage under a general permit or an individual permit,
depending upon the facilities SIC code and the industrial activity occurring at the facility. There are
currently 19 active general stormwater permits in North Carolina. One condition that is applicable to
both the general permits and individual stormwater permits is the requirement to develop and implement
site -specific comprehensive stormwater pollution prevention plans (SPPP). These plans are required to
include a comprehensive evaluation of the site and operations to reduce pollutant sources and prevent
pollutant discharge.
Copies of the general permits and accompanying documents can be accessed from the following
webpage: http://h2o.enr.state.nc.tis/su/Forms Documents.htm Permit text, technical bulletins, discharge
monitoring forms, and a Notice of Intent [which is the application of for coverage under a NPDES
General Stormwater Permit] can be found at this web site.
The following items are a subset of permit requirements and are listed to assist you and help bring your
attention to certain permitting issues, process and condition requirements of your permit. That said;
please see the above -mentioned web site in order to obtain a copy of the permit such that you may fully
comply with all the conditions therein. Failures to properly comply with conditions of the permit,
like those bulleted below, constitutes violations and are subject to a civil penalty assessment of up
to $25,000.00 per day, per violation.
• Industrial facilities that fall into one of the subject ten categories are required to obtain permit
coverage under a general NPDES stormwater permit or an individual NPDES stormwater permit
• All persons desiring to have facilities covered by a General Permit must register with the
Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and Applicable Fees.
• This Notice of Intent (NOI) must be submitted and a Certificate of Coverage issued prior to any
discharge of stormwater associated with the industrial activity, process wastewater, and/or mine
dewatering.
• Once the Notice of Intent is received, DWQ will review and determine whether a Certificate of
Coverage (COC) may be issued. If this Certificate of Coverage is issued the facility is covered
by the General Permit. That is, the permittee is authorized to discharge stormwater, process
wastewater, and/or mine dewatering pursuant to the type of General Permit until the permit
expires or is modified or revoked.
• Any other point source discharge to surface water of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another permit, authorization or approval.
• There are currently 19 active general permits. Permit conditions vary accordingly; however, most
of the permits have following condition requirements (you must read your entire permit to ensure
full compliance):
o Development and compliance with the Stormwater Pollution Prevention Plan
o Collection, reporting, and recording of Analytical Monitoring

o Collection, reporting and recording of Qualitative Monitoring
o Collection, reporting and recording of Vehicle Maintenance Monitoring
o Records — Visual monitoring shall be documented and records maintained at the facility
along with the Stormwater Pollution Prevention Plan. Copies of the analytical monitoring
results shall also be maintained on -site. The Permittee shall retain records of all
monitoring information, including all calibration and maintenance records and all original
strip chart recordings for continuous monitoring instrumentation, and copies of all reports
required by this general permit for a period of least 5 years for the date of the sample
measurement, report or application.
Expiration — The permittee is not authorized to discharge after the expiration date of the
general permit. In order to receive automatic authorization to discharge beyond the
expiration date, the permittee shall submit forms and fees as are required by the agency
authorized to issue permits no later than 180-days prior to expiration date. Any permittee
that has not requested renewal at least 180 days prior to expiration, or any permittee that
does not have a permit after the expiration and has not requested renewal at least 180
days prior to expiration, will be subject to enforcement. Failure to renew your permit is
a violation.
o Transfer — The Certificate of Coverage (COC) issued pursuant to this general permit is
not transferable to any person expect after notice to and approval by the Director. The
Director may require modification or revocation and reissuance of the Certificate of
Coverage to change the name and incorporate such other requirements as may be
necessary under the Clean Water Act. The Permit is NOT transferable.
o Name Change, Closure or Facility Ownership change — Permittee is required to notify the
Division in writing in the event the permitted facility is sold or closed. The Division of
Water Quality views changes of name or ownership as a modification that requires the
Director's approval and reissuance of the permit. Name and ownership changes required
you to complete a Name/ownership Change Form from the Division and mail it back to
the Division of Water Quality along with all appropriate information.
o Proper Operation and Maintenance is a requirement of the permit.

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
August 23, 2002
ACCOUNTING DEPT
MINUTEMAN 130WER13OSS INCORPORATED
175 ANDERSON STREET
ABERDEEN, NC 28315
Dear Permiuce:
Alan W. Klimek, P.E., Director
�' Division of Water Quality
AUG 2 9 2002
Subject: NPDES Stormwater Permit Renewal
MINUTEMAN POWERBOSS INCORPORATED
COC Number NCG030028
Moore County
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Fayetteville Regional Office
e*n
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1- 800-623-7748

ATF9
,1;4G
r
XW ®ttJriGo 1 J Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
December 27, 2001
ACCOUNTING
MINUTEMAN POWI-RBOSS INCORPORATED
175 ANDERSON ST
ABERDFEN, NC 28315
Dear Permitter:
Gregory J. Thorpe, Ph.D.
Acting Director
Division of Water Quality
Subject: NPDES Stormwaler Permit Renewal
MINUTEMAN POWERBOSS INCORPORATED
COC Number NCG030028
Moore County
Your facility is currently covered for stornlwalcr discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Waler
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find it General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger
penalties may be assessed depending on the [delinquency of the request. Discharge of stormwater from your facility
Without coverage under it valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
Pleasc note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the I I categories of 'slorm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater' & General
Permits Unit Web Site at htip://h2o.enr.State.nc.us/su/Stornlwaler.litml
If the subject slormwaler discharge to waters ol' the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any quest ions regarding the permit renewal procedures please contact Ricky Revels of the Fayetteville
Regional Office at 910-496-1541 or Bill Mills of the Central Office Stormwater Unit in [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Pennits Unit
cc: Central Files
Fayetteville Regional Office
ATOM
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1- 800-623-7748

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
January 4, 1999
Mr. Thomas J. Nolan
Minuteman Powerboss, Inc.
Post Office Box 1227
Aberdeen, North Carolina 28315
A4
NCDENR
Subject: Permit Modification -Name Change
Minuteman Powerboss, Inc.
Permit No. NCG030028
(formerly AAR Powerboss)
Moore County
Dear Mr. Nolan:
In accordance with your request received December 8, 1998, the Division is forwarding the subject
permit. The changes in this permit are only with regard to the name of the facility. All other terms and
conditions in the original permit remain unchanged and in full effect. This permit modification is issued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6,
1983.
This permit does not affect the legal requirement to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act, or any other Federal or Local government permit that may be required.
If you have any questions concerning this permit, please contact Ms. Vanessa Wiggins at telephone
number [phone], extension 520.
Sincerely,
ORIGINAL SIGNED By
WILLIAM C. MILLS
A. Preston Howard, Jr., P.E.
cc: Central Files
Fayetteville Regional Office, Water Quality Section
Stormwater and General Permits Unit
Point Source Compliance Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030028
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Minuteman Powerboss, Inc.
is hereby authorized to discharge stormwater from a facility located at
Minuteman Powerboss, Inc.
Anderson & Taylor Streets
Aberdeen, North Carolina
Moore County
to receiving waters designated as an unnamed tributary to Aberdeen Creek in the Lumber River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11,1I1
and IV of General Permit No. NCG030000 as attached.
This Certificate of Coverage shall become effective January 4, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day January 4, 1999.
ORIGINAL SIGN® BY
WILLIAM C. MILLS
A. Preston Howard, Jr., vector
Division of Water Quality
By Authority of the Environmental Management Commission

NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
FAYETTEVILLE REGIONAL OFFICE
DIVISION OF WATER QUALITY
November 20, 1998
Mr. Arthur Wright
AAR Powerboss
P.O. Box 1227
Aberdeen, NC 28315
SUBJECT: NCG030028 Stormwater Permit
AAR Powerboss
Aberdeen, Moore County
Dear Mr. Wright:
It has come to the attention of this office that the ownership of AAR
Powerboss is changing within a matter of days. In order to ensure continuous
coverage under the subject permit, the old and new owners must complete the
"PERMIT NAME/OWNERSHIP CHANGE FORM" and submit it, with the
appropriate fee, to the address on Page 2 of the form. Upon this Division's receipt
of the completed package, the permit will become the responsibility of the new
owners. Our Permit section will then forward a new Certificate of Coverage to the
designated responsible party.
If there are questions concerning this matter, or if this office can be of
further assistance, please call at [phone], ext. 323.
KLA/ka
Sincerely
Ken Averitte
Environmental Tech
225 GREEN STREET, SUITE 714, FAYETTEVILLE, NORTH CAROLINA 28301-5043
PHONE [phone] FAX [phone]]OT
AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER -50% RECYCLED/10q POST -CONSUMER PAPER

t
State of North Carolina
department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Joseph M. Barrett
AAR Powerboss
P O Box 1227
Aberdeen, NC 28315
Dear Mr. Barrett:
QWY
[DEHNR
June 18, 1993
JUN 28 19,,,93
-
ENV. MANAGEMENT
FAYETTEVILLE REG. OFFICF
Subject: General Permit No. NCG030000
AAR Powerboss
COC NCG030028
Moore County
In accordance with your application for discharge permit received on September 21, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts,. measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919/733-
5083.
cc:
Sincerely, Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P. E.
Fayetteville Regional Office
P.O. Box 29535, Raleigh, North Carolina 2762"535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
AAR Powerboss
is hereby authorized to discharge stormwater from a facility located at
AAR Powerboss
Anderson & Taylor Streets
Aberdeen
Moore County
to receiving waters designated as an unnamed tributary to Aberdeen Creek in the Lumber River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG030000 as attached
This Certificate of Coverage shall become effective June 18, 1993.
of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 18, 1993.
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

i
_ I h
%� • 41 i I \c -n G..- ,/ �. \_.-H r /\. �' l / n /!%/oPe
.6T 17fu
'' i n r • r ..i r r ILoo oul"9�)
,Lake
Golurse
1 A
71
lI l• A 16 1 I l A �'11 � �� ��
� (cam u�'�La ✓/ � � � V � yrI
1 I�Q, �V©� � � v����\ I '.max v�, A _ � ) / / t � _�_. 50 'L.a � ��•. 1r 1� �
l-
as:
ioo
✓ l
v'� a00� �� ��-G��� � � � It�.J ��• -i , A� 1 `�� e t 20715
, � I � � � �� • ems' t1 � 11�, e I I-� a
O \(�1 ,.I II; 1 � ���i �`� � ` �/� ! (�• eERCl�.E c.l b 3,'' '�'�
• �_�x �; Iry _i .-, •,..� ♦ ;� J� oo ;/�� .,��,
14
ET 2713011 :641 PINEBLUFF2.5ML �(plN CUFfI +L CAMP MACKALL B.2`MI. ` I'44 25'
A6F
flOCKINGH/M 25 MI. 51y p151y LAU/iINBURt"i 2$ Ml.
SCALE 1:24000
i 0 1 MILE
1000 0 1000 2000 3000 4000 5000 6000 7000 FEET
1 5 0 1 KILOMETER
CONTOUR INTERVAL 10 FEET
NATIONAL GEODETIC VERTICAL DATUM OF 1929
i