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HomeMy WebLinkAbout310857_Waste Utilization Plan_20200406Murphy -Brown, LLC G rowe r(s) Farm Name: 4/6/2020 P.O. Box 856 Warsaw. NC 28398 NUTRIENT UTILIZATION PLAN Murphy -Brown, LLC Goshen Ridge Fac. # 31-857 County: Duplin Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 12,960 Storage Structure- Ananrnhir F Storage Period: Application Method: >180 days Irrigation .agoon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient, Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6_ To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total 129601 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 3203 gal/yr 3861 gallyr 10478 gal/yr 191 gal/yr 776 gallyr 927 gallyr 1 gallyr gallyr galyr gal/ r Y gallyr 12,013,920 gal/yr Total 12,013,920 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 3.8436 Ibs/yr lbs/yr Farrow to Feeder 6.9498 Ibs/yr Ibs/yr Farrow to Finish 18.8604 Ibs/yr Ibslyr Wean to Feeder 0.3438 Ibstyr lbs/yr 129601 Wean to Finish Feeder to Finish 1.3968 Ibs/yr 1.6686 Ibs/yr €bs/yr 21,625 €bs/yr Total 21,626 1 bs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 115.69 Total N Required 1st Year: 33009.5963 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 33,009.60 Total Nitrogen Produced by Farm: 21,625.06 Nitrogen Balance for Crops: (11,384.54) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs N1Ac Lbs N Total lbs N or Pull Acrea e Type Code Apply Yield Ibs N/Unit Residual IAc Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual /AC Total Lbs NIAc Totar Ibs N Utllized -Utilized Goshen Ride 1 5,25 LSB BIC Mar -Set 5A 42 88 232 1215,648 L Se t-A rl 1 C+ 50 262.5 281,552 1475.148 4.4 LsB BIC Mar -Set 5.4 232 1018.829 L 5e t-A_rl 1 50 50 220 281,552 1238.829 312 LsB BIC Mar -Set 5.4 a : 232 722.4422 L Se t-A r 1 Sri 50 156 281.552 878,4422 G 02 LsB BIC Mar -Se t 5.4 42 - 232 1393.943 L Se t-A.1 1 c 0 50 301 251.552 1694.943 ` A 4.12 AuB B/C Mar -Set 5.5 42.86 236 971.6608 L Sept -April 1 50 50 206 285.84 1177.661 56 4,9 AuB BIC Mar -Set 5.5 42.88 236 1155.616 L Se t-A nl 1 50 50 245 285.84 1 140C,616 6A 6 41 AuB BIC Mar -Set 5-5 42.88 236 1511.734 L Sept-Aloni 1 50 50 320.5 285.84 1 1832.234 6B 6.05 AuB BIC Mar -Set 5.5 42.88 236 1426.B32 L Se t-A nl 1 50 50 303 285,84 1729.332 7A 6.7 AuB BIG Mar -Set 5,5 42.88 236 1580.128 L Sept -April 1 5C 50 335 285.84 1915.128 7B 6,75 AuB B/C Mar -Set 5,5 42.88 236 1591,92 L Sept -April 1 50 50 338 265 84 1929.42 8 1,75 AuB B/C Mar -Set 5,5 42,88 236 412.72 L Se t-A ril 1 50 50 87.5 285.84 500.22 9 2.55 AuB BIC Mar -Set 5,5 42.88 236 601.392 !. Se t-A nl 1 50 50 128 285.84 728.892 10A 3,4f, AuB BIC Mar -Set 5.5 1 42,88 236 1 816.0064 Se t-A nl 1 50 50 173 1 285.64 989,0054 1OB 46" AuB B/C Mar -Set 5.5 42,88 236 1103,731 i Se t-A n! 1 50 50 234 285.84 1337.731 11 AuB BIC Mar -Set 5.5 42,88 236 231.1232 Se t-A rr 1 50 50 49 285.84 280.1232 AuB BIC Mao -Se t 5.5 42.88 236 1127.315 Sept -Apr 50 50 239 285.84 1 1366,315 AuB BIC Mar -Set 5.5 42.88 236 1132.032 Se t-A ri i 50 5C 240 285.84 1372.032 5.81 AuB BIC Mar -Set 5.6 42.88 235 1370.23 L. Sept -April 1 50 50 290.5 285,84 1660.73 6.45 AuB a/c Mar -Set 5.5 42.88 236 1521.168 L Sept-Aprill 1 50 50 322.5 285.84 1843.668 16 1,7 AuB BIC Mar -Set 5.5 42.88 236 400.926 L Se -April 1 5C 50 85 285.84 485.928 Sub 1 4.55 Ls8 BIC Mar -Set 5,5 42-88 236 1073.072 L Sept -April 1 50 50 228 285.84 1300.672 Sub 2 6.36 AuB BIC Mar -Set 5,5 42.88 236 1499.942 L Sept -April 1 50 50 318 285.84 1817.942 Sub 3 8-51 1 AuB BIC Mar -Set 5,5 42.88 236 2006-998 L Sept -April 1 50 50 426 285.84 2432A98 Sub 4 1,82 AuB BIC Mar -Set 5.5 42,88 236 429.2288 L Sept -April 1 50 50 91 285.84 520.2288 Sub 5 2.36 MCC B/C Mar -Set 6.0 40,25 242 569,94 L Sept -APO 1 5C 50 118 291.5 687.94 Sub 6 1.41 MCC B/C MarSept6.0 40.25 242 340.515 L Se t-A n1 1 50 50 71 291.5 411 015 TNs is optional land, 0 0 Goodson -Wells 1 43 AuB D Febl5-Jun 102.0 1.02 15 89 3828.72 Cd Se t-Apr ;? 104.4 4489.2 193,44 1 8317.92 43 AuB O A r-Se tl5 25.0 3.98 100 4278 5 0 0 99.5 4278.5 Totals: 115.69 35332.32 90273,7 33009.6 3(a) of 8 -------------------- -------------------- -------------------- -------------------- -------------------- -------------------- -------------------- -------------------- ------------------- - -------------------- -------------------- -------------------- Reception Area Specifications sip -------------------- -------------------- 1 1 I f 3(b) of 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANlyrfanimal Farm Totaifyr Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Wean to Finish 0.306 12960 Feeder to Finish 0.36 4665.6 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4665.6 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 23328 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 77 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 186.624 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 1 LsB BIC 0.5 1 2 LsB B/C 0.5 1 3 LsB BIC 0.5 1 4 LsB BIC 0.5 1 5A AuB BIC 0.6 1 5B AuB BIC 0.6 1 6A AuB BIC 0.6 1 6B AuB BIC 0.6 1 7A AuB BIC 0.6 1 713 AuB BIC 0.6 1 8 AuB. BIC 0.6 1 9 AuB BIC 0.6 1 10A AuB BIC 0.6 1 10B AuB BIC 0.6 1 11 AuB BIC 0.6 1 12 AuB BIC 0.6 1 13 AuB BIC 0.6 1 14 AuB BIC 0.6 1 15 AuB BIC 0.6 1 16 AuB BIC 0.6 1 Sub 1 LsB BIC 0.5 1 Sub 2 AuB BIC 0.6 1 Sub 3 AuB BIC 0.6 1 Sub 4 AuB BIC 0.6 1 Sub 5 MCC BIC 0.65 1 Sub 6 MCC BIC 0.65 1 Goodson -We 1 AuB © 0.6 1 AuB 0 0.6 1 6of8 Additional Comments - The Nitrogen rate used on Pulls 1-4, 11-16, Sub 1 and Sub 3-6 are written for a Bermuda hay and grazing combination. Small Grain can be either hay or grazed. At least one cutting of hay will be removed from these fields each year. Goodson - Wells land is optional and a 1 year agreement has been signed. That acreage isn't included in the total on page 2 since it's optional land. 3/2912018 - NUP was revised to reflect current production rates and R.Y.E.'s. 4/6/2020 - Revised NUP to change pulls 5A - 10 from bermuda hay to combination graze and hay. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm Owner: Manager: Owner/Manager Agreement: Goshen Ridge Fac. # 31-857 Murphy -Brown, LLC l/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I most own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request_ Name of Facility Owner: Murphy - Brown, LLC Signature: , — Date Name of Manager (if different from owner): Signature: Date Nance of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 i Signature: i�-� Q4 - -0 Date 8of8 —his Dlan does not include commercial fertilizer. The farm should produce adequate plant avaiiable nitrogen to satisfy the requirements of the crops listed above_ he applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some Darts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen, being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier, You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N I bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N I ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue -Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N I ton I Oats 1.3 Ibs N / bushel J Rye 2.4 lbs N I bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 Ibis N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N / bushel P Pine Trees 40 lbs N / acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 51no r NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients- 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but ess than 90 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fail or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: 1 The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. Animal waste shall not be applied closer than 100 feet to wells. 12 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned 13 by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland 15 provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular 19 basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct 20 human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be 21 managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining 22 nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 PSF Gasmen Ridge Farm Foe. No.: 31 —857 scale:1 "=50V Total Field 4 = 3.52 Wetted = 1.70 Ac. Sub 4 = 1.82 Ac, Total Field Wetted = Sub i SpeCifications: Hobbs 1Q30 Traveler w/Nelson 150 Big Gun w/1.1a" nozVe 0 50 psi 205 gpm; 300' D 240` 9' & 16C' Lane Spacings