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WQ0041386_More Information Received_20200323
z X�9T Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex, North Carolina 27502 919-859-0669 www.agriwaste.com `` lk%%IIIIf//// '(N CAR; /i���' ►Piv�i 04* 01 a SEAL � • —_ 045505 — �TT P. 3/ Erick Saunders NC Department of Environmental Quality Division of Water Resources 512 N. Salisbury Street Raleigh, NC 27699 March 18, 2020 Subject: Application No. WQ0041386 Additional Information Request 2162 Brogden Rd. SFR Single -Family Residence Wastewater Irrigation System Granville County Dear Mr. Saunders; Thank you for your comments regarding the application for the 2162 Brogden Road SFR wastewater irrigation system (Application No. WQ0041386). Below, please find a response to each of the questions/comments listed your letter dated February 20, 2020. To facilitate the review of this response, I have included each point from the comment letter in bold. The electronic copy of this response package has been uploaded to the NCDEQ upload page and paper copies have been mailed to the Division. A. Property Ownership Documentation I15A NCAC 02T .011001: 1) It is stated on plan sheet WW-2 and WW-3 that the supply and return lines of the drip disposal field will have to run underneath Brogden Road, a public right of way maintained by the North Carolina Department of Transportation (NCDOT). Private utility crossings on a public right of way require approval from the NCDOT before construction is allowed. Documentation shall be submitted demonstrating that the Applicant's proposed right of way crossing listed on plan sheet WW-2 and WW-3 has been approved by NCDOT Response: A request for approval of a Right Of Way Encroachment Agreement has been submitted to the NCDOT. The request package has been included in this response. B. Engineering Plans: 1) The submitted engineering plans did not provide sufficient information regarding the proposed utility crossing of Brogden Road. Plan and profile views of this crossing shall be submitted for review detailing alignment, depth, and appurtenances in accordance with 15A NCAC 02T .0604(c)(1). Response: The drawing plans have been supplemented with additional drawings sheets WW-2a; WW-2b; and WW-2c to show additional information regarding the utility crossing under Brogden Road. These drawings were also submitted for NCDOT approval. C. Specifications: 1) The methods of construction for how the installation of the supply and return lines underneath Brogden Road without disturbing the right of way were not submitted for approval in this application. Specifications dealing with the installation of lines in this case shall be submitted for review in accordance with 15A NCAC 02T .0604(c)(2). This amended package shall include any technical standards/specifications that are required in order to obtain NCDOT's approval. Response: Specifications for the installation of the supply and return lines beneath Brogden Road have been added to the Specifications Section under Section 3.6 and Section 5.4. These include standard specifications incorporated from the NCDOT. Thank you for your assistance with this review. If you have any further questions or comments please feel free to contact me at 919-859-0669 or via email at si oneskagriwaste. com. Sincerely; Scott Jones, P.E. Project Engineer Attachment 1. NCDOT Encroachment Agreement Application ROUTE SR 1127 PROJECT Street Property WWTS DEPARTMENT OF TRANSPORTATION -AND- Barry T. Street THIS AGREEMENT, made and entered into this 18 day of the of Transportation, party of the first part; and Barry T. Street STATE OF NORTH CAROLINA COUNTY OF Granville RIGHT OF WAY ENCROACHMENT AGREEMENT PRIMARY AND SECONDARY HIGHWAYS March 20 20 by and between the Department party of the second part, WITNESSETH THAT WHEREAS, the party of the second part desires to encroach on the right of way of the public road designated as Route(s) SR 1127 located at 2162 Brogden Road, Creedmor, NC, 27522 (Mar) No.) with the construction and/or erection Five solid Schedule 40 PVC pipelines designed to convey treated effluent. of: Pipelines to be sleeved in 8" steel sleeve. WHEREAS, it is to the material advantage of the party of the second part to effect this encroachment, and the party of the first part in the exercise of authority conferred upon it by statute, is willing to permit the encroachment within the limits of the right of way as indicated, subject to the conditions of this agreement; NOW, THEREFORE, IT IS AGREED that the party of the first part hereby grants to the party of the second part the right and privilege to make this encroachment as shown on attached plan sheet(s), specifications and special provisions which are made a part hereof upon the following conditions, to wit: That the installation, operation, and maintenance of the above described facility will be accomplished in accordance with the party of the first part's latest POLICIES AND PROCEDURES FOR ACCOMMODATING UTILITIES ON HIGHWAY RIGHTS -OF -WAY, and such revisions and amendments thereto as may be in effect at the date of this agreement. Information as to these policies and procedures may be obtained from the Division Engineer or State Utility Agent of the party of the first part. That the said party of the second part binds and obligates himself to install and maintain the encroaching facility in such safe and proper condition that it will not interfere with or endanger travel upon said highway, nor obstruct nor interfere with the proper maintenance thereof, to reimburse the party of the first part for the cost incurred for any repairs or maintenance to its roadways and structures necessary due to the installation and existence of the facilities of the party of the second part, and if at any time the party of the first part shall require the removal of or changes in the location of the said facilities, that the said party of the second part binds himself, his successors and assigns, to promptly remove or alter the said facilities, in order to conform to the said requirement, without any cost to the party of the first part. That the party of the second part agrees to provide during construction and any subsequent maintenance proper signs, signal lights, flagmen and other warning devices for the protection of traffic in conformance with the latest Manual on Uniform Traffic Control Devices for Streets and Highways and Amendments or Supplements thereto. Information as to the above rules and regulations maybe obtained from the Division Engineer of the party of the first part. That the party of the second part hereby agrees to indemnify and save harmless the party of the first part from all damages and claims for damage that may arise by reason of the installation and maintenance of this encroachment. That the party of the second part agrees to restore all areas disturbed during installation and maintenance to the satisfaction of the Division Engineer of the party of the first part. The party of the second part agrees to exercise every reasonable precaution during construction and maintenance to prevent eroding of soil; silting or pollution of rivers, streams, lakes, reservoirs, other water impoundments, ground surfaces or other property, or pollution of the air. There shall be compliance with applicable rules and regulations of the North Carolina Division of Environmental Management, North Carolina Sedimentation Control Commission, and with ordinances and regulations of various counties, municipalities and other official agencies relating to pollution prevention and control. When any installation or maintenance operation disturbs the ground surface and existing ground cover, the party of the second part agrees to remove and replace the sod or otherwise reestablish the grass cover to meet the satisfaction of the Division Engineer of the party of the first part. That the party of the second part agrees to assume the actual cost of any inspection of the work considered to be necessary by the Division Engineer of the party of the first part. That the party of the second part agrees to have available at the construction site, at all times during construction, a copy of this agreement showing evidence of approval by the party of the first part. The party of the first part reserves the right to stop all work unless evidence of approval can be shown. Provided the work contained in this agreement is being performed on a completed highway open to traffic, the party of the second part agrees to give written notice to the Division Engineer of the party of the first part when all work contained herein has been completed. Unless specifically requested by the party of the first part, written notice of completion of work on highway projects under construction will not be required. That in the case of noncompliance with the terms of this agreement by the party of the second part, the party of the first part reserves the right to stop all work until the facility has been brought into compliance or removed from the right of way at no cost to the party of the first part. That it is agreed by both parties that this agreement shall become void if actual construction of the work contemplated herein is not begun within one (1) year from the date of authorization by the party of the first part unless written waiver is secured by the party of the second part from the party of the first part. During the performance of this contract, the second party, for itself, its assignees and successors in interest (hereinafter referred to as the "contractor"), agrees as follows: a. Compliance with Regulations: The contractor shall comply with the Regulations relative to nondiscrimination in Federally - assisted programs of the U. S. Department of Transportation, Title 49, Code of Federal Regulations, Part 21, as they may be amended from time to time, (hereinafter referred to as the Regulations), which are herein incorporated by reference and made a part of this contract. b. Nondiscrimination: The contractor, with regard to the work performed by it during the contract, shall not discriminate on the grounds of race, color, or national origin in the selection and retention of subcontractors, including procurements of materials and FORM R/W 16.1 (Rev. July 1, 1977) Causes ct ilrptjnment. 1 he contractor shed not pailk;yrals either dfracifyorIndirectly In the dkorfminuUm prohibited by Section 21,5 of Ilia Regulalons, Including employment prnctloos when the ene racl covers n program sail forth In Appendix d of the Regulations. a 5addlMlma far S%Ooon({acls.lncluding Procurarri bf Majisdala and _Lgt t�gpI. In aA sdkilmlons cillior by competitive Mciinad g or negotiation mo by Iliecallrador for work to bo performed under a subeanbnct, Including procuma nls ml malarFels or kisses of equipment, each polari subcontractor or supplier shall be nollned by the milrectof of onto contrachrs oblignitons under thk corthrxt and the Ragulullrns naltelve to nonelscrndnsllm at the grounds of race, cda, or national algln. d. likMallan and Eogal3. The carllractor shnl pro -Ado NI Information and reports roqulred by the Regulations, m dlrecnvns issued pursuant thereto, and ahagpermk access to No hooks, records, accounts, ether sources of mformannn, and Its facNNles as may be dolermined by the C7apnrimonl of Transportation of the Federal Highway Admbnielmllan to tier pertinent to ascertain ourn0anee with suds Rnulallons or d'vet:tives, Where any Information required of A.cantraclor Is In the excduslve pessosston of another who fella or refuses to fumtsh this Informrtilon, the contractor shalt so caNfy to this Department of lmnapatancin, or the Fadaral highway Admslntxtrahon as appropnnta, and shall set forth what offers It has made le obtain the informofion. a. Strintinns for honcompil In the event of the ealtrarltx's noncomploncn with tho nandine lminatlon provisions al lhk contract, the Daparhraahl of Ttmaportallon shall impose such contract soncllons es Nor the Fed" Highway Admintstrallon may detwmen to be appropriate, including, but not knelled to, (1) wl hhaldhg of paymones to the contractor under the contract until the contractor compiles. endfor (2) cancellation, lenrrhation or suspenalm of the contract, In whaH or In par, f. hrL Yporalla] of Provisions: The cbnlractor shall include the Provisional of puagraphs moo through'r In every subcontract, Including procurements of materials and leases of equfpmanl, unless exempt by the Regulallans, or dereclivas losuod pursuant lhdreto. The contractor shall lake such action vwlh respect to eery subcontract or procurement as the Department a Transportation or the redarry Highway Administration may direct as a means of enforcing such provisions Including sanctions for noncompliance: Provided, hrnvaver, that, in me event a conhector bommos Involved In, a. Is threatened with, litigation with a suliaonlrador a suppose as a result of such diredlon, the canlrador may request the Department of Transport allan to enter Into such fingAnon to ponied the Interests of the Stalo, and, In addllon, the conLrecteir may request the United States to enter Into such tligalian to protect the Interests of the United Stales. R/W (161) _ Party of the Second Part certifies that this agreement is true and accurate copy of the form RIW (161) Incorporating all revisions to date. IN WITNESS WHEREOF, each of the parties to this agreement has caused the same to be executed the day and year first above written. DEPARTMENT OF TRANSPORTATION BY: DIVISION ENGINEER ATT ST OR WITNESS: Laura Street Barry T. Street —� Second Party INSTRUCTION$ When tiro applicant is a corporation or a mun',tlpalty, this agraomenl must have the corporato seal and he atlested by the corporation sacrelary or by the empowered city official, unless a waiver of cerpaato goal and asastation by the secretary or by the empowered Gty official is on fee In the Raleigh office of Ina Manager of Right of Way. In the space proWded In this agreement for execution, the name of the corporation or municijoAty shall be typ+d above the name, and title of ell persons signing the agreement should be typed directly hallow their signature. When the applcanl Is not a corporalon, then his signature must be witnessad by one person. Thor address should be Included In this agreement end the names of all persons signing the agreenment should be typed ChScIly 1381ow III& signature. 1N5 agreement must be accompanied, In the form of an attachment, by plans of 4row6hgs showing the rolluving applicable infdrenalkrc 1. NI roadways and ramps. 2, Right of way tines and whore appNcahte, the control of access Ines. 3. Localim of the e,dsung andyX proposed encroachment 4. Length, size and type of encroachmML S. Method of installation. g, Dlmensions shavfng the distance from the mcroacrhment to edge of pavement, shoulders, etc. 7. Location by highway survey station number. If station number cannot bo obtrvned, location should ba shown by distanrn from sonar Identliable paint, such as a bridge, road. Intersection, etc (To assist In preparatkxt M Me encroactunml plan, Ina Department's roadway plans may be seen at tha various Righway oMsiai offices, or at the Raleigh omce.) g, Orainago structures or bridges If affected by encroachment (show vertical and horizontal dimensions tram encroachment to neaeul part or structure(. 9 Method of attachment to dralnago structures or bridges, 10. Manlw:edasign. 11. On underground ulf.ffies, the depth of bury under ah Irevolod Janes, shoulders, ditches, sfdawafks, etc. 12. Length, sizoand type of enowtiment where required, 13, On underground urossings, notation as to mauled of erossng - boring and Jacking, open cut, roc, 14. Location of vents. GENEE& RFOUREMENTS 1. Any attachment to a bddgu or other drainago structure must bar approved by aim Head of Slruclure Design In R61e0 prior to submhsslon of encrranrhmenl agreomont to the Division Englnortr. 2. Ad crossings should bo as near as posslble normal to the eenlabne of the highway. 3. Minimum vericatsfearancsa of overhead wires and cables above all roadways must conform to clearances out out In the National klactnc Safety COde- 4. Cr%asoments shot extend from dllch Ina to dNt,h line in cut sections and S' beyond too of slopes In f61 sections. 5. All vents should be axiendud to the right of way Nna or as omervdso roqulred by the Department, 0. Ail pipe encasements w to material and atmngth shelf muel No standards fond spoefficallons of the Depulmonl. 7. Any special provisions or spedfraduns os to Iho performance of tiw work or the method of construction that ninybo nsqutred by the caper lnmnt must be shown on a separate shoel all ached to uncroachinnnt a9toc monl prdNdnd that such Informsldan cannot be shown en plms art drmsings. g. The Department's DMsion Emg'naer should he given notice by the applcoilt prior to uclu at staling of Insloliallan included in Ih65 agrdkon"L \ \ \ \\ \ \\ \ \ i \ Avvr Engineers antl Soil Scientists b• \ 5 \ '3 \ 1 `f \ 4 1: A \ \ \ - \ i , N n-vSd i St— Ina 0 ox Sop N. Salem S-1 S275023 n ex Norm carou�a z7soz P � opaaso-osso wwwaor—scecom Street Properly ....:'''':........... ,r BorryT Street 3BOD slR EDrive .!!'. .. ll l� J f l4 \ AC27639 7D4 692-9417 pri Heel 66®InimoiLcom \ l� \\\ 0. 1 \ I I I \ \JI 1 11 \ 1 )) r \ Pro M InlormaDon P Y Cree R tlen 275 CreMmoor, C 27622 ,N Grn ille Court / �o o. 0886D2987210 DN FRgfE55q [ G E[R SGL w� R H 1 \ I 1 / s 1/ rr �.: r / r� \ \ i l/ I ri �I W I / m ' 1\ This document,Y xigi ign Hall signed and ` .'.'.': . r r \ ir) r L 1 • g it [ 1 / 4 r 1 // I .%� / Baled b � Scott P_lon , s VC PL'�lM_6U_o March 18, 2020. This s (/ N �r ': J .':\ . )•� 1 / \ 1 - I x I \ I '0 I .ROGER♦S.�:�:�:�������>�'����:�:�:�:�:�:�:��'������� medium shall not be ned and c sidered a signed t. I I ,�\ \ :LAKE A sealed document. o\ _ .0 \ > 7� ' v✓ y = — — — — — b0�1L — G ' �.\ FINAL DESIGN NOT RELEASED FOR CONSTRUCTION RLY. ISSgEO Wl[ CESCRP90N y \ \\\ \ \ \ \ I - Q.\ �\ \\\\\',�\\ \\\\�� �� � �v. —o a\ �_ —_—_— '� „90,b£.ZO —� \ J 1 \ \ / r � / \ \ .R�\ � �� _ � o., � y� °� \fib• \i � I I , � � �a� 1 iA ID \ / / — —�\ \\\ \ \ I� ✓ // I I 32 � �r /\ \ \ I s. SHEEP TRLE / x \ _Q d X\ Site Layout DRAWN BY: S. Jones CREATED 0 3/16/2020 RELEASED BY; RELEASED ft SHEET NAF- WW-2a 11•.1]• SM1eet + + + i A� + + + + + + + + + + \++ 1 \ O O.s \ \ \ � Engi and Soil S dentists Hgn-VV— l edtnology, lnc. Apex, Carolina 2]502+ 5Ap.. Salem Street, S 275023 + + + O �. � 919 91a'—St69 gri [atom+ + + + + + + O -- O/ O Street Property + + + + + + O O / WWTS + + + + + + ,s O Ll \ / oljnd + + + + + + + + + + + + + + + + + + + I I O O \ O / / O / O Borry I0St 6mry T Street 3DT0 I2 Ridge Drive 39 (7D4 692-9417 princel_6661ntmolLcom + + + � / �/� \ \ I O i0 O \ / PmpMy Info62 MO II; Creedm C.. Rmtl Granville r, NC 27522 + + + + JI I �Rp No. GEERGI 67210 + + + + a PRDfE$IUN4 [NGNE[R SEAL + + + ,O O -s Q \ O \ / / O This document \Maas on nb;v S signed and by Scott P. _ / sealeddones, VC PE,',E045605 U5 on March 18, 2020. This J O / medium shall not be nsidered a signed and c sealed document. �V./. r--y / O � / p O <O CDO, H / IC -A / J O HH 6o / O F Ify4L DESIGN FORCONSTRUCTIONRUCTION REPOT M ED DAZE va l SCH40 PVC to be Encased " °N� ; in 8" Steel Sleeve where T LLLL Proposed SCH40 LL LLOOLLLL LLLLL LLLLLL LLL Crossing ROW (see detail). LLLLL LLLLLL LIL LLLLLLL LLLL PVC Supply & 5 x's 1.5" SCH40 pipes 10 Return Lines �- O O 5 x's 1.5" SCH40 pipes / / O SHEET TITLE ROW Crossing oOO j / / O DRAWN RY: S. Jones CREATED ON, 3116/2D20 / RELEASED M RELEASED 0N4 SHEET NA E I / WW-2b tt•.t7• s�ee< deneral Notes: 1. All materials and construction shall be in accordance With NCDOT standards and specifications. 2, All encasements shall extend entire right of Way (60' minimum). 3, All pipe encasements as to material and strength shall meet the standards and specifications of the Department (see "Materials" Section below). 4, The Department's Division Engineer should be given notice by the applicant prior to actual starting of installation included included in this design/agreement. 5. The grade of the top of pipe or casing shall provide the following minimum bury: •Crossing Under Roadways — 3 feet from pavement surface •Crossing Under Ditches — 2 feet from ditch line -Other Areas of ROW — 3 feet from finished grade Materials and Specifications (per NCDOT Standard Specifications); 1. Use steel pipe meeting an ASTM specification With the minimum yield strength of 35,000 psi. Use pipe that is circular in shape and straight in length. 2. Welded steel pipe shall meet ASTM A139 for the grade of pipe called for in the plans. 3_ Steel encasement pipe to be installed using dry bore and jack method, 4, Install carrier pipes through casing using spaces or insulators to support the carrier pipes, Place spacers at intervals sufficient to support the carrier pipes Without sagging, 5. Install spacers sized to raise the carrier pipe bells above the encasement pipe invert. 6. Stagger bells Within carrier pipe as needed. 7. Seal ends of casing With concrete, brick, or other approved materials. 8. Ensure drainage of encasement by leaving a 1—inch diameter Weep hole in the seal of the IoWer end of the encasement. Site Plan Requirements_ 1. All roodWoys and ramps (see WW-2o). 2, Right of Way lines (see WW-2a/21o) and Where applicable, the control of access lines (n/a), 3, Location of the existing (n/a) and/or proposed encroachment (see WW-2a/2b). 4, Length, size and type of encroachment (see WW-2b and detail above). 5, Method of Installation; Jack and Bore, Boring to be installed per NCDOT specifications (Standard Specifications Section 1550). 6. Dimensions shoaling the distance from the encroachment to edge of pavement, shoulders, etc. (see WW-2b and detail above), 7, Location by highway survey station number (none obtained). If station number cannot be obtained, location should be shown by distance from some identifiable point, such as a bridge, road, intersection, etc. (see WW-2o/2b for distance to property corner). 8, Drainage structures or bridges if affected by encroachment. Shoal vertical and horizontal dimensions from encroachment to nearest part of structure (n/a), 91 Method of attachment to drainage structures or bridges (n/a). 10. Manhole design (n/a). 11. On underground utilities, the depth of bury under all traveled lanes, shoulders, ditches, sidewalks, etc. (see detail above) 12. Length, size and type of encasement Where required (see WW-2b and detail above). 13. On underground crossings, notation as to method of crossing — boring and jacking, open cut, etc. (see method of installation notes above), 14_ Location of vents (n/a)_ AVVr Engineers antl Soil Scientists Agn-Waste I ed, nc,gy, Inc. 501 N. Salem Street, S,it.203 Apex, NorN Carolina 27502 919 859 0669 w ag,i Ste - Street Property WWTS Intorma,i Borry T Street 3BOD Ne`q Ridge Drlye Apex, NC 27539 (7D4) 692-9417 pan 1_6fi@Mt.616 y IMorm flo 2,62 Begden Rand oeedmoor, NC 27522 Granville Coolly ,top No, 0686D2987210 RRDfE WL ENGNEER SFAL This document - Originally signed and sealed by Scott P_lones, NC PE.'#045605 on March IA, 2020. This medium shall not be considered a signed and sealed document. FINAL DESIGN NOT RELEASED FOR CONSTRUCTION IV ISSUED DATE GESCRMON SHEET TRLE MWN BY I CREATED DW S. Jones 3/16/2D20 LEASED BY; I RELEASED 0t Attachment 2. Road Crossing Plans \ \ \ \\ \ \\ \ \ i \ Avvr Engineers antl Soil Scientists b• \ 5 \ '3 \ 1 `f \ 4 1: A \ \ \ - \ i , N n-vSd i St— Ina 0 ox Sop N. Salem S-1 S275023 n ex Norm carou�a z7soz P � opaaso-osso wwwaor—scecom Street Properly ....:'''':........... ,r BorryT Street 3BOD slR EDrive .!!'. .. ll l� J f l4 \ AC27639 7D4 692-9417 pri Heel 66®InimoiLcom \ l� \\\ 0. 1 \ I I I \ \JI 1 11 \ 1 )) r \ Pro M InlormaDon P Y Cree R tlen 275 CreMmoor, C 27622 ,N Grn ille Court / �o o. 0886D2987210 DN FRgfE55q [ G E[R SGL w� R H 1 \ I 1 / s 1/ rr �.: r / r� \ \ i l/ I ri �I W I / m ' 1\ This document,Y xigi ign Hall signed and ` .'.'.': . r r \ ir) r L 1 • g it [ 1 / 4 r 1 // I .%� / Baled b � Scott P_lon , s VC PL'�lM_6U_o March 18, 2020. This s (/ N �r ': J .':\ . )•� 1 / \ 1 - I x I \ I '0 I .ROGER♦S.�:�:�:�������>�'����:�:�:�:�:�:�:��'������� medium shall not be ned and c sidered a signed t. I I ,�\ \ :LAKE A sealed document. o\ _ .0 \ > 7� ' v✓ y = — — — — — b0�1L — G ' �.\ FINAL DESIGN NOT RELEASED FOR CONSTRUCTION RLY. ISSgEO Wl[ CESCRP90N y \ \\\ \ \ \ \ I - Q.\ �\ \\\\\',�\\ \\\\�� �� � �v. —o a\ �_ —_—_— '� „90,b£.ZO —� \ J 1 \ \ / r � / \ \ .R�\ � �� _ � o., � y� °� \fib• \i � I I , � � �a� 1 iA ID \ / / — —�\ \\\ \ \ I� ✓ // I I 32 � �r /\ \ \ I s. SHEEP TRLE / x \ _Q d X\ Site Layout DRAWN BY: S. Jones CREATED 0 3/16/2020 RELEASED BY; RELEASED ft SHEET NAF- WW-2a 11•.1]• SM1eet + + + i A� + + + + + + + + + + \++ 1 \ O O.s \ \ \ � Engi and Soil S dentists Hgn-VV— l edtnology, lnc. Apex, Carolina 2]502+ 5Ap.. Salem Street, S 275023 + + + O �. � 919 91a'—St69 gri [atom+ + + + + + + O -- O/ O Street Property + + + + + + O O / WWTS + + + + + + ,s O Ll \ / oljnd + + + + + + + + + + + + + + + + + + + I I O O \ O / / O / O Borry I0St 6mry T Street 3DT0 I2 Ridge Drive 39 (7D4 692-9417 princel_6661ntmolLcom + + + � / �/� \ \ I O i0 O \ / PmpMy Info62 MO II; Creedm C.. Rmtl Granville r, NC 27522 + + + + JI I �Rp No. GEERGI 67210 + + + + a PRDfE$IUN4 [NGNE[R SEAL + + + ,O O -s Q \ O \ / / O This document \Maas on nb;v S signed and by Scott P. _ / sealeddones, VC PE,',E045605 U5 on March 18, 2020. This J O / medium shall not be nsidered a signed and c sealed document. �V./. r--y / O � / p O <O CDO, H / IC -A / J O HH 6o / O F Ify4L DESIGN FORCONSTRUCTIONRUCTION REPOT M ED DAZE va l SCH40 PVC to be Encased " °N� ; in 8" Steel Sleeve where T LLLL Proposed SCH40 LL LLOOLLLL LLLLL LLLLLL LLL Crossing ROW (see detail). LLLLL LLLLLL LIL LLLLLLL LLLL PVC Supply & 5 x's 1.5" SCH40 pipes 10 Return Lines �- O O 5 x's 1.5" SCH40 pipes / / O SHEET TITLE ROW Crossing oOO j / / O DRAWN RY: S. Jones CREATED ON, 3116/2D20 / RELEASED M RELEASED 0N4 SHEET NA E I / WW-2b tt•.t7• s�ee< deneral Notes: 1. All materials and construction shall be in accordance With NCDOT standards and specifications. 2, All encasements shall extend entire right of Way (60' minimum). 3, All pipe encasements as to material and strength shall meet the standards and specifications of the Department (see "Materials" Section below). 4, The Department's Division Engineer should be given notice by the applicant prior to actual starting of installation included included in this design/agreement. 5. The grade of the top of pipe or casing shall provide the following minimum bury: •Crossing Under Roadways — 3 feet from pavement surface •Crossing Under Ditches — 2 feet from ditch line -Other Areas of ROW — 3 feet from finished grade Materials and Specifications (per NCDOT Standard Specifications); 1. Use steel pipe meeting an ASTM specification With the minimum yield strength of 35,000 psi. Use pipe that is circular in shape and straight in length. 2. Welded steel pipe shall meet ASTM A139 for the grade of pipe called for in the plans. 3_ Steel encasement pipe to be installed using dry bore and jack method, 4, Install carrier pipes through casing using spaces or insulators to support the carrier pipes, Place spacers at intervals sufficient to support the carrier pipes Without sagging, 5. Install spacers sized to raise the carrier pipe bells above the encasement pipe invert. 6. Stagger bells Within carrier pipe as needed. 7. Seal ends of casing With concrete, brick, or other approved materials. 8. Ensure drainage of encasement by leaving a 1—inch diameter Weep hole in the seal of the IoWer end of the encasement. Site Plan Requirements_ 1. All roodWoys and ramps (see WW-2o). 2, Right of Way lines (see WW-2a/21o) and Where applicable, the control of access lines (n/a), 3, Location of the existing (n/a) and/or proposed encroachment (see WW-2a/2b). 4, Length, size and type of encroachment (see WW-2b and detail above). 5, Method of Installation; Jack and Bore, Boring to be installed per NCDOT specifications (Standard Specifications Section 1550). 6. Dimensions shoaling the distance from the encroachment to edge of pavement, shoulders, etc. (see WW-2b and detail above), 7, Location by highway survey station number (none obtained). If station number cannot be obtained, location should be shown by distance from some identifiable point, such as a bridge, road, intersection, etc. (see WW-2o/2b for distance to property corner). 8, Drainage structures or bridges if affected by encroachment. Shoal vertical and horizontal dimensions from encroachment to nearest part of structure (n/a), 91 Method of attachment to drainage structures or bridges (n/a). 10. Manhole design (n/a). 11. On underground utilities, the depth of bury under all traveled lanes, shoulders, ditches, sidewalks, etc. (see detail above) 12. Length, size and type of encasement Where required (see WW-2b and detail above). 13. On underground crossings, notation as to method of crossing — boring and jacking, open cut, etc. (see method of installation notes above), 14_ Location of vents (n/a)_ AVVr Engineers antl Soil Scientists Agn-Waste I ed, nc,gy, Inc. 501 N. Salem Street, S,it.203 Apex, NorN Carolina 27502 919 859 0669 w ag,i Ste - Street Property WWTS Intorma,i Borry T Street 3BOD Ne`q Ridge Drlye Apex, NC 27539 (7D4) 692-9417 pan 1_6fi@Mt.616 y IMorm flo 2,62 Begden Rand oeedmoor, NC 27522 Granville Coolly ,top No, 0686D2987210 RRDfE WL ENGNEER SFAL This document - Originally signed and sealed by Scott P_lones, NC PE.'#045605 on March IA, 2020. This medium shall not be considered a signed and sealed document. FINAL DESIGN NOT RELEASED FOR CONSTRUCTION IV ISSUED DATE GESCRMON SHEET TRLE MWN BY I CREATED DW S. Jones 3/16/2D20 LEASED BY; I RELEASED 0t Attachment 3. Revised Specifications A�1_2 Engineers and Soil Scientists Agri -Waste Technology, Inc. 501 N. Salem Street, Suite 203 Apex. North Carolina 27502 919-859-0669 www.agriwaste.com Street Property WWTS SFR Wastewater Irrigation System Chatham County Project Specifications FINAL DESIGN NOT RELEASED FOR CONSTRUCTION \A CAR 2O '4 SEAL 7� SEAL: 045605 opt P. N 4/Zero Client: Barry T Street 3800 Wesley Ridge Drive Apex, NC 27539 Property Location: 2162 Brogden Road Creedmoor, NC 27522 Map No. 088602987210 Granville County Project Engineer: Scott P. Jones, P.E. Agri -Waste Technology, Inc. 501 N. Salem Street Suite 203 Apex, NC 27502 Date: March 18, 2020 Table of Contents 1.0 General Project Specifications 1.1 Project Description 1.2 Site Description 1.3 Adjacent Property 1.4 Soils and Water Table 2.0 Material Management Practices 2.1 Housekeeping 2.2 Hazardous Products 2.3 Product Safety Practices 2.3.1 Petroleum Products 2.3.2 Fertilizers 2.4 Spill Control Practices 3.0 Site Work 3.1 Construction Roads and Parking 3.2 Tree Preservation and Protection 3.3 Removal of Topsoil 3.4 Addition of Fill Material 3.5 Permanent Seeding 3.5.1 Seedbed Requirements 3.5.2 Soil Conditioner 3.5.3 Seedbed Preparation 3.5.4 Seeding 3.5. 5 Irrigation 3.5.6 Mulch all plantings immediately after seeding 3.5.7 Application of Organic Mulch 3.5.8 Anchoring Organic Mulch 3.5.9 Permanent Stabilization 3.6 Crossing of Public Roads with Pressure Lines 4.0 Installer Specification 5.0 Material Specifications 5.1 Concrete Tanks 5.2 Piping 5.3 Electrical Requirements 5.4 Encasement Pipe 6.0 Component Specifications 6.1 Concrete Tanks (Septic Tank, Pump Tank) 6.2 Access Risers 6.3 Drain Line 6.4 Pumps 6.5 AdvanTex Treatment Unit 6.6 UV Disinfection 6.7 Control Panel 6.8 Drip Components and Fence 6.9 Irrigation Headworks 1.0. General Project Specifications 1.1 Project Description The purpose of the project is to install a wastewater treatment system and surface dripfield to accommodate wastewater from a four -bedroom single-family residence. The treatment system will consist of a septic tank, an AdvanTex Treatment unit with integral recirculation tank, UV disinfection, pump tank, irrigation headworks, and a control panel. The surface drip irrigation system covers approximately 0.57 acres. 1.2 Site Description The project site consists of property located at 2162 Brogden Road, Creedmor, NC. The residence and treatment components will be located to the east of Brogden Road in the northeast portion of the property. The drip field will be located across Brogden Road in the southwest portion of the property to the west of Brogden Road. There are no setback waivers considered for this property. The location of the treatment unit and dripfield are shown on the system drawings. 1.3 Adjacent Property The surrounding area at the residence site is rural and occupied by primarily undeveloped land and single-family residences. Lake Rogers borders the property to the north and west. The dripfield is to be located a minimum of 100' from any off -site residence, 50' from any property line or public right- of-way, and 100' from any surface water body. 1.4 Soils and Water Table The soil in the project area is predominately a complex of the Creedmor soil series and is above the groundwater table. 2.0. Material Management Practices The following are the material management practices that will be used to reduce the risk of spills and other accidental exposure of materials and substances to storm water runoff. 2.1 Housekeeping The following good housekeeping practices will be followed on site during the construction project. • An effort will be made to store only enough product required to do the job. • All materials stored on site will be stored in a neat orderly manner in their appropriate containers and, if possible, under a roof or other enclosure. • Products will be kept in their original containers with the original manufacturer's label. • Substances will not be mixed with one another unless recommended by the manufacturer. • Whenever possible, all of a product will be used before disposing of the container. • Manufacturer's recommendations for proper use and disposal will be followed. • The site superintendent will inspect daily to ensure proper use and disposal of materials on site. 2.2 Hazardous Products These practices are used to reduce the risks associated with hazardous materials: Products will be kept in original containers unless they are not re -sealable. Original labels and Material Safety Data Sheets (MSDS) will be retained as they provide important product information. If surplus product must be disposed of, the manufacturer's or local and state recommended methods for proper disposal will be followed. 2.3 Product Safety Practices The following product safety practices will be followed on site: 2.3.1 Petroleum Products All on site vehicles will be monitored for leaks and receive regular preventive maintenance to reduce the chance of leakage. Petroleum products will be stored in tightly sealed containers which are clearly labeled. 2.3.2 Fertilizers Fertilizers used will be applied at recommended agronomic rates. Once applied, fertilizer will be worked into the soil to limit exposure to storm water. The contents of any partially used bags of fertilizer will be transferred to a sealable plastic bin to avoid spills. 2.4 Spill Control Practices The following practices will be followed for spill prevention and cleanup: • Manufacturer's recommended methods for spill cleanup will be clearly understood and site personnel will be made aware of the procedures and the location of the information and cleanup supplies. • Materials and equipment necessary for spill cleanup will be kept in the material storage area on site. Equipment and materials will include but not be limited to brooms, dust pans, mops, rags, gloves, goggles, kitty litter, sand, sawdust, and plastic and metal trash containers specifically for this purpose. • All spills will be cleaned up immediately after discovery. • The spill area will be kept well ventilated and personnel will wear appropriate protective clothing to prevent injury from contact with a hazardous substance. • Spills of toxic or hazardous material will be reported to the appropriate state or local government agency, regardless of size. • The spill prevention plan will be adjusted to include measures to prevent this type of spill from reoccurring and how to clean up the spill if there is another one. A description of the spill, what caused it, and the cleanup measures will also be included. • , the site superintendent responsible for the day-to-day site operations, will be the spill prevention and cleanup coordinator. He will designate at least other site personnel who will receive spill prevention and cleanup training. These individuals will each become responsible for a particular phase of prevention and cleanup. 3.0. Site Work The site shall be maintained in an orderly and clean fashion. Debris should be confined to a common area and removed weekly. The minimum area needed shall be disturbed. Due to the small footprint of the project, a formal erosion and control plan has not been developed. However, contractor shall follow standard practices to minimize any adverse effects from the installation of the system. 3.1 Construction Roads and Parking Construction roads and parking areas are to be inspected periodically for condition of surface. Top - dress with new gravel as needed. Check areas for erosion and sedimentation after runoff -producing rains. Maintain all vegetation in a healthy, vigorous condition. Sediment -producing areas should be treated immediately. 3.2 Tree Preservation and Protection Some clearing of trees will be required for the installation of the drain line connecting the facility to the treatment unit. Care shall be taken to minimize the disturbed area during installation. In spite of precautions, some damage to protected trees may occur. In such cases, repair any damage to the crown, trunk, or root system immediately. - Repair roots by cutting off the damaged areas and painting them with tree paint. Spread peat moss or moist topsoil over exposed roots. - Repair damage to bark by trimming around the damaged area as shown in Figure 1 below, taper the cut to provide drainage, and paint with tree paint. - Cut off all damaged tree limbs above the tree collar at the trunk or main branch. Use three separate cuts as shown in Figure 2 to avoid peeling bark from healthy areas of the tree. TREE WOUND TRIM AND TAPER Figure 1. Trim bark wounds with a tapered cut, then apply tree paint. COLLA R INCORRECT CORRECT Figure 2. Prune damaged branches with three cuts to avoid peeling bark from the tree when tree trunk falls from tree. To the degree possible, the vegetation that is removed during the drain line installation shall be shredded on site and used to cover the drain line installation. Larger material shall be removed from the site and disposed of properly. 3.3 Removal of Topsoil MATERIALS Determine whether the quality and quantity of available topsoil justifies selective handling. Quality topsoil has the following characteristics: - Texture- loam, sandy loam, and silt loam are best; sandy clay loam, silty clay loam, clay loam, and loamy sand are fair. Do not use heavy clay and organic soils such as peat or muck as topsoil. - Organic matter content- (sometimes referred to as "humic matter") should be greater than 1.5% by weight. - Acidity- pH should be greater than 3.6 before liming, and liming is required if it is less than 6.0. - Soluble salts- should be less than 500 ppm. - Sodium- sodium adsorption ratio should be less than 12. The depth of material meeting the above qualifications should be at least 2 inches. Soil factors such as rock fragments, slope, depth to water table, and layer thickness affect the ease of excavation and spreading of topsoil. Generally, the upper part of the soil, which is richest in organic matter, is most desirable; however, material excavated from deeper layers may be worth storing if it meets the other criteria listed above. Organic soils such as mucks and peats do not make good topsoil. They can be identified by their extremely light weight when dry. STRIPPING Strip topsoil only from those areas that will be disturbed by excavation, filling, road building, or compaction by equipment. A 4-6 inch stripping depth is common, but depth varies depending on the site. Determine depth of stripping by taking soil cores at several locations within each area to be stripped. Topsoil depth generally varies along a gradient from hilltop to toe of the slope. Put sediment basins, diversions, and other controls into place before stripping. STOCKPILING Select stockpile location to avoid slopes, natural drainage ways, and traffic routes (also applies to fill soil stockpiles). Re -spreading is easier and more economical when topsoil is stockpiled in small piles located near areas where they will be used. Sediment barriers- Use sediment fences or other barriers where necessary to retain sediment. Temporary seeding- Protect topsoil stockpiles by temporarily seeding as soon as possible, no more than 21 calendar days after the formation of the stockpile Permanent vegetation- If stockpiles will not be used within 90 days they must be stabilized with permanent vegetation to control erosion and weed growth. SITE PREPARATION Before spreading topsoil, establish erosion and sedimentation control practices such as diversions, and berms as needed. Grading- Maintain grades on the areas to be topsoiled according to the approved plan and do not alter them by adding topsoil. Limit of subsoil- Where the pH of the existing subsoil is 6.0 or less, or the soil is composed of heavy clays, incorporate agricultural limestone in amounts recommended by soil tests or specified for the seeding mixture to be used. Incorporate lime to a depth of at least 2 inches by disking or raking. Roughening- Immediately prior to spreading the topsoil, loosen the subgrade by disking or scarifying to a depth of at least 4 inches, to ensure bonding of the topsoil and subsoil. If no amendments have been incorporated, loosen the soil to a depth of at least 6 inches before spreading topsoil. SPREADING TOPSOIL Uniformly distribute topsoil to a minimum compacted depth of 2 inches. Do not spread topsoil while it is frozen or muddy or when the subgrade is wet or frozen. Correct any irregularities in the surface that result from topsoiling or other operations to prevent the formation of depressions or water pockets. Compact the topsoil enough to ensure good contact with the underlying soil, but avoid excessive compaction, as it increases runoff and inhibits seed germination. Light packing with a roller is recommended where high -maintenance turf is to be established. On slopes and areas that will not be mowed, the surface may be left rough after spreading topsoil. A disk may be used to promote bonding at the interface between the topsoil and subsoil. After topsoil application, follow procedures for seedbed preparation, taking care to avoid excessive mixing of topsoil into the subsoil. 3.4 Addition of Fill Material MATERIALS The surface of the soil will need to be smoothed prior to installation. Fill soil may be needed in some places within the proposed dripfield area. The natural topography is ideal to shed surface water, and this should not be adjusted. Fill material will be placed and graded to provide a slope that matches the natural grade. The present soil surface texture is sandy loam and offers a good infiltrative surface. The final fill material will accept wastewater application not to exceed 0.20 inches per hour. Fill material, as approved by a Licensed Soil Scientist (L.S.S.), shall meet the following guidelines: 1) Coarse fragments as defined by USDA (2 mm to 3.0 inches) shall not exceed 10% by volume of the volume of the fill material. 2) Fill material shall not contain more than 5% organic matter (including leaf debris, twigs, sticks, etc.) 3) Fill material shall not include any construction debris such as bricks, concrete, construction wood materials, or any components or fragments of such. 4) Fill material shall classify under one of the following USDA soil texture classes: loamy sand, sandy loam, sandy clay loam, loam. Particle size analysis may be confirmed by a third -party testing laboratory if necessary. APPLICATION Specific fill application details may vary from site to site, for this site: 1) Vegetation 8" or less in diameter shall be removed by hand or with small tracked equipment to prevent native soil loss and compaction. 2) Provide sufficient fill to achieve 12" separation to the SHWT. 3) Fill is to be applied in multiple lifts if necessary. 4) Light tillage of the fill with the topsoil should occur, however, this tillage should not exceed 4 inches below the natural soil surface. 5) Extend fill material 5 feet beyond the wetted area and blend into the natural contours. 6) Compact the fill material to 1.1-1.3 g/cm3. 7) Surface shall be graded to a final grade that matches the natural grade to provide uniform drainage. 8) No site work shall be done when the conditions are wet, to avoid excess compaction. 9) Avoid placing fill material around large trees to prevent tree death (an arborist can provide more guidance on tree protection). 10) Field shall be seeded with temporary vegetation suitable for the specific time of year. If construction is complete in the following windows, permanent seeding can take place immediately: February 15 through April 15, or September 15 through November 15. Once final fill has been placed, a soil fertility sample shall be taken. Seeding can occur immediately with the following amendments: Ag-Lime: 280-300 pounds 10-10-10 Fertilizer: 51 pounds The soil test recommendations will be used to supply additional amendments as needed. Temporary seeding shall include the following species and rates: Annual ryegrass or ryegrass blend with other small grains, at 10 pounds per 1000 square feet, lightly tilled or raked into the top 0.5-1.0 inch of topsoil, cultipack or roll lightly, and cover with straw or other shade cover. Follow with permanent fescue seeding in the appropriate dates, with the September 15- October 15 window preferred. FERTILITY ANALYSIS Upon addition of the fill, a soil sample will be taken for fertility analyses. Soil test recommendations will be followed for pH adjustment and nutrient amendments for N, P, and K to help with grass establishment. Soil amendments may be applied pre or post construction. 3.5 Permanent Seeding 3.5.1 SEEDBED REQUIREMENTS Establishment of vegetation should not be attempted on sites that are unsuitable due to inappropriate soil texture, poor drainage, concentrated overland flow, or steepness of slope until measures have been taken to correct these problems. To maintain a good stand of vegetation, the soil must meet certain minimum requirements as a growth medium. The existing soil should have these criteria: - Enough fine-grained (silt and clay) material to maintain adequate moisture and nutrient supply (available water capacity of at least .05 inches of water to 1 inch of soil). - Sufficient pore space to permit root penetration. - Sufficient depth of soil to provide an adequate root zone. The depth to rock or impermeable layers such as hardpans should be 12 inches or more, except on slopes steeper than 2:1 where the addition of soil is not feasible. - A favorable pH range for plant growth, usually 6.0-6.5. - Freedom from large roots, branches, stones, large clods of earth, or trash of any kind. Clods and stones may be left on slopes steeper than 3:1 if they are to be hydroseeded. If any of the above criteria are not met (i.e., if the existing soil is too coarse, dense, shallow, or acidic to foster vegetation) special amendments are required. The soil conditioners described below may be beneficial. 3.5.2 SOIL CONDITIONERS In order to improve the structure or drainage characteristics of a soil, the following materials may be added. These amendments should only be necessary where soils have limitations that make them poor for plant growth or for fine turf establishment. - Peat Appropriate types are sphagnum moss peat, hypnum moss peat, reed - sedge peat, or peat humus, all from fresh -water sources. Peat should be shredded and conditioned in storage piles for at least 6 months after excavation. - Sand clean and free of toxic materials. - Vermiculite horticultural grade and free of toxic substances. - Rotted manure stable or cattle manure not containing undue amounts of straw or other bedding materials. 3.5.3 SEEDBED PREPARATION Complete grading according to the approved plan before seeding. Below are steps to take in order to prepare the seedbed for planting. • Chisel compacted areas and spread topsoil 3 inched deep over adverse soil conditions, if available. • Rip the entire area to 6 inches deep. • Remove all loose rock, roots, and other obstructions leaving surface reasonably smooth and uniform. • Apply agricultural lime, fertilizer, and superphosphate uniformly and mix with soil (section 4.6). • Continue tillage until a well pulverized, firm reasonably uniform seedbed is prepared 4 to 6 inches deep. • Seed on a freshly prepared seedbed. • Mulch immediately after seeding and anchor mulch (section 8.3). Apply lime and fertilizer evenly and incorporate into the top 4-6 inches of soil by disking or other suitable means. Operate machinery on the contour. When using a hydroseeder, apply lime and fertilizer to a rough, loose surface. Roughen surfaces. Complete seedbed preparation by breaking up large clods and raking into a smooth, uniform surface. Fill in or level depressions that can collect water. Broadcast seed into a freshly loosened seedbed that has not been sealed by rainfall. 3.5.4 SEEDING Seeding dates given in the manufacturer's seeding mixture specifications are designated as "best'' or "possible". Seedings properly carried out within the "best" dates have a high probability of success. It is also possible to have satisfactory establishment when seeding outside these dates. However, as you deviate from them, the probability of failure increases rapidly. Seeding on the last date shown under "possible" may reduce chances of success by 30-50%. Always take this into account in scheduling land -disturbing activities. Use certified seed for permanent seeding whenever possible. Certified seed is inspected by the North Carolina Crop Improvement Association. It meets published North Carolina Standards and should bear an official "Certified Seed" label. Labeling of non -certified seed is also required by law. Labels contain important information on seed purity, germination, and presence of weed seeds. Seed must meet State standards for content of noxious weeds. Do not accept seed containing "prohibited" noxious weed seed. Apply seed uniformly with a cyclone seeder, drop -type spreader drill, cultipacker seeder, or hydroseeder on a firm, friable seedbed. When using a drill or cultipacker seeder, plant small grains no more than 1 inch deep, grasses and legumes no more than 2 inch. Equipment should be calibrated in the field for the desired seeding rate. When using broadcast -seeding methods, subdivide the area into workable sections and determine the amount of seed needed for each section. Apply one-half the seed while moving back and forth across the area, making a uniform pattern; then apply the second half in the same way, but moving at right angles to the first pass (Figure 13). Cover broadcast seed by raking or chain dragging; then firm the surface with a roller or cultipacker to provide good seed contact. 3.5.5 IRRIGATION Moisture is essential for seed germination and seedling establishment. Supplemental irrigation can be very helpful in assuring adequate stands in dry seasons or to speed development of full cover. Assess the need for irrigation when the seeding is conducted. Water application rates must be carefully controlled to prevent runoff Inadequate or excessive amounts of water can be more harmful than no supplemental water. 3.5.6 MULCHING Mulch all plantings immediately after seeding. Select a material based on site and practice requirements, availability of material, labor, and equipment. Table 6.14a lists commonly used mulches and some alternatives.Before mulching, complete the required grading, install sediment control practices, and prepare the seedbed. Apply seed before mulching except in the following cases: - Seed is applied as part of a hydroseeder slurry containing wood fiber mulch. - A hydroseeder slurry is applied over straw. 3.5.7 APPLICATION OF ORGANIC MULCH Organic mulches are effective where they can be tacked securely to the surface. Spread mulch uniformly by hand, or with a mulch blower. When spreading straw mulch by hand, divide the area to be mulched into sections of approximately 1,000 ft2, and place 70-90 lb of straw (1 to 2 bales) in each section to facilitate uniform distribution (See Table below). After spreading mulch, no more than 25% of the ground surface should be visible. In hydroseeding operations, a green dye, added to the slurry, assures a uniform application. 3.5.8 ANCHORING ORGANIC MULCH Straw mulch must be anchored immediately after spreading using vegetation. Rye (grain) may be used to anchor mulch in fall plantings, and German millet in spring. Broadcast at 15 lb/acre before applying mulch. 3.5.9 PERMANENT STABILIZATION Permanent stabilization is needed in graded or cleared areas subject to erosion and where a permanent, long-lived vegetative cover is needed. Typically, disturbed portions of a site where construction activities have permanently ceased will be stabilized with permanent seeding no later than 14 days after the last construction activity. This method will not provide erosion control cover or prevent soil slippage on soils that are not stable due to soil texture or structure, water movement or excessively steep slopes. In some areas, it may be necessary to install erosion or sediment control practices such as dikes, contour ripping, erosion stops, channel liners, sediment basins, diversions, subsurface drainage, or other practices. Prior to seeding, 1,000 lbs/ac of a 12-12-12 or equivalent fertilizer and lime according to soil test or in lieu of soil test, 4,000 lbs/ac of ground agricultural limestone shall be worked into the soil to a depth of 3 inches. Seed should be applied uniformly at a depth of 1/4 to 2 inch with appropriate equipment. Except on very flat slopes and ideal seeding conditions, small grain straw should be applied at a rate of 3,000 to 4,000 lbs/ac using appropriate mulch anchoring techniques. Other mulch materials can be used except under adverse conditions or steep slopes; grain straw should be adequate. 3.6 Crossing of Public Roads with Pressure Lines The supply and return lines for the system will be installed beneath a NCDOT maintained road and public Right of Way. A Right of Way Encroachment Agreement shall be approved and obtained prior to the start of any construction. A steel encasement sleeve will be installed beneath the road and Right of Way to house the supply and return lines through the entire width of the Right of Way. All materials and construction shall be in accordance with NCDOT standards and specifications. ENCASEMENT PIPE Encasement pipe shall be steel pipe meeting an ASTM specification with the minimum yield strength of 35,000 psi. Use pipe that is circular in shape and straight in length. Welded steel pipe shall meet ASTM A139 for the grade if pipe called for in the plans. Ends of casing shall be sealed with concrete, brick, or other approved materials. Ensure drainage of encasement by leaving a f- inch diameter weep hole in the seal of the lower end of the encasement. ENCASEMENT PIPE The SCH40 PVC supply and return lines will be encased within the steel pipe through the entire width of the Right of Way. Spacers or insulators shall be used to support the supply and return lines and shall be placed at intervals sufficient to support the supply and return lines without sagging. The bells of the pressure lines shall be supported above the invert of encasement and spaced as needed. TRENCHLESS INSTALLATION (BORE AND JACK METHOD) The dry bore and jack method of boring shall be utilized and made perpendicular to the roadway. For bore holes greater than 6 inches, provide continuous support of the hole by simultaneously jacking the pipe or casing into the hole. Use equipment suitably sized and designed to simultaneously bore or drill the soil or rock while pushing or jacking pipe on a controlled grade. Position the cutter head within one diameter of the leading edge of the pipe. In cohesive, dense and dry soils and rock, position the cutter head in front of the leading edge. In non -cohesive or loose soils, position the cutter head inside the pipe. Dry bore only, do not use jetting or wet boring methods. Use drilling fluids only on the outside of pipe for lubrication or hole stabilization. Minimize over bore, match cutter diameter to the outside diameter of the encasement pipe. Limit overbore to the O.D. + 2 inches. Provide steering controls as necessary to maintain line and grade. 4.0 Installer Specification - Installer to maintain Class IV installer License per NCOWCICB. - Installer to document installation history of advanced pretreatment systems and surface application systems. 5.0 Material Specifications 5.1 Concrete Tanks All concrete tanks are to be State approved tanks. 5.2 Piping All drainlines and piping to be SCH 40 PVC. Non -pressure drain lines can be DWV. Sweeping style elbows to be used on gravity lines. All pressure lines to be pressure rated SCH 40 PVC. All pressure lines to be cut with a hand ratcheting style cutter or wheel style cutter. PVC saws shall not be used to cut pressure pipe. 5.3 Electrical Requirements Installer shall install all electrical fittings from the control panel to the individual treatment components and pumps. Installation shall be in accordance with manufacturer's specifications. Qualified electrician or local power utility shall bring power to panel and energize panel. 5.4 Encasement Pipe Encasement pipe shall be steel pipe meeting an ASTM specification with the minimum yield strength of 3 5,000 psi. Use pipe that is circular in shape and straight in length. Welded steel pipe shall meet ASTM A139 for the grade if pipe called for in the plans. 6.0 Component Specifications (information following) 6.1 Concrete Tanks (Septic Tank, Pump Tank) - All concrete tanks to be State Approved Tank. - All tank seams to be sealed with butyl rubber sealant. - Backfill and compact soil around tank with a "jumping jack" style compactor. - Following installation, tanks to be vacuum and water tested. Passing criteria as follows: - Vacuum Test 5 in Hg for 2 min with <0.5 in Hg - Water Test 10 gallons/1000 gallons/24 hr period - Tanks to be installed level on 6" gravel base (#57 stone) - All penetrations to be cast in place rubber boots for inflow and outflow penetrations. - All tanks to have cast in place riser adapters for Orenco Risers. 6.2 Access Risers - Install risers per manufacturer's specifications. - All Orenco risers to extend minimum 6" above grade. - All electrical conduits to be sealed with duct seal. - Penetrations thru risers to use grommets or bulk head fitting. - All tank risers that do not contain an inner lid shall be equipped with a safety net. 6.3 Drain Line - All gravity drain line to be 4" SCH 40 PVC, DWV. - Elbows to be sweeping style fitting. 6.4 Pumps - Install pumps per system drawing and manufacturers specifications (included). - Piping to be SCH 40 Pressure Pipe. 6.5 AdvanTex Treatment Unit - Install unit per manufacturers specifications (included). - Install with 12" lid extension if needed. - Install unit on 6" gravel base. 6.6 UV Disinfection - Install UV disinfection per system drawing and manufacturers specifications (included). 6.7 Control Panel - Install per system drawing and manufacturers specifications (included). - Panel to be minimum 24" above grade. - Seal all pipes with duct seal - Panel to be mounted on 4" x 6" (minimum) pressure treated post. - Install Rain Sensor on control panel enclosure. 6.8 Drip Field - Install drip field per system drawings. - Drip field shall be cleared of small brush, debris and vegetation by hand or with small tracked equipment. - Install perimeter fence per system drawings. 6.9 Irrigation Headworks - Install headworks per system drawing. - Install headworks on 6" gravel base. Tanks and Risers -NOTE -USE 24' CAST-IN-PLAC ORENCO RISE ADAPTE E 0 24' 01 r' ON i k7l, TOP VIEW )STOP VIEW MEASUREMENTS ARE TO WIDEST DIMENSIONS I\ 4' INLET & OUTLET BOOTS Cast in Place ❑renco Riser Adapters 4' 3' TKII �T TO B SHOAF PRECAST SEPTIC INC. MODEL: TS 1500 STB NON TRAFFIC 1500 Gallon Septic Tank 4130 WEST US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 WWW.SHOAFPRECAST.COM SHOAF-1,500 SEPTIC TANK STB-390 NON TRAFFIC LIQUID CAPACITY-1,517 GALLONS/AIRSPACE-10' TANK HEIGHT-70' BOTTOM OF TANK TO CENTER OF INLET-61' BOTTOM OF TANK TO CENTER OF OUTLET-59' LENGTH TO WIDTH RATIO-2 TO 1 SIZE OF INLET & OUTLET-4' PIPE TYPE OF INLET & OUTLET-POLYLOCK OR EQUAL (MEETS ASTM C-923) CONCRETE PSI-4000; TANK WEIGHT- 13,000 LBS. REINFORCEMENT PER STATE CODE JI,HLL - IN.I.J, --NOTE I' BUTYL RUBBER MASTIC SEALANT ET coNTIN ous IN jo[NT --NOTE-TEE NOT SUPPLIED TOM OF 7- 6 TLET e• �2' VENT O SLOT 3' �0 0 0 0 4• FLOW THROUGH END VIEW 6' STATE APPROVAL # /SHOAF-1500 STB-390 1. Septic tank to be approved by NCDHHS. 2. Leakage testing of tank is required. Allowable leakage must not exceed 1 % of tank capacity per 24 hour period. 3. Documentation of tank testing shall be provided to certifying Engineer. 4. Tank risers to extend minimum of 6" above finished grade. 5. Final grading shall slope soil away from tank openings. 3" 72" 144" ❑renco 24" Riser Base W/ Lid 3" ❑uVet 24" ❑renco 24" Riser Base W/ Lid �77% '' 104" M❑DEL: MS 4000 PT N❑N TRAFFIC MID SEAM PUMP TANK SH❑AF PRECAST SEPTIC INC. 4130 WEST US HWY 64 LEXINGT❑N, NC 27295 PH❑NE (336) 787-5826 FAX (336) 787-2826 info@shoafprecast.com WWW.shoafprecast.corn - NC APPR❑VAL 4 ; PT-2106 - LIQUID CAPACITY- 4,219 GALL❑NS - GALL❑NS PER INCH - 43.95 - PIPE PENETRATI❑NS - (MEETS ASTM C-923) - C❑NCRETE - 5000 PSI MIN - TANK WEIGHT - 20,800 - T❑P - 10,400 4 - B❑TT❑M - 10,400 4 - REINF❑RCEMENT PER ENGINEER SPECS - %- BUYTL SEALANT C❑NTINU❑US 104" 4" �• - 78" - 1. Pump tank to be approved by NCDHHS or Engineer. 2. Leakage testing of tank is required. Allowable leakage must not exceed 1 % of tank capacity per 24 hour period. 3. Documentation of tank testing shall be provided to certifying Engineer. 4. Tank risers to extend minimum of 6" above finished grade. 5. Final grading shall slope soil away from tank openings. PRTA ABS Tank Adapters Applications PRTA tank adapters are used to provide a structural, watertight method of installing a 24-or 30-inch (600- or 750-mm) access riser over a tank opening. General Orenco's PRTA tank adapters are molded plastic products and there- fore have excellent part -quality and consistency. PRTA tank adapters can be cast into a tank or fastened to the top of the tank with a bolt - down kit. The bolt -down kit consists of either six or twelve (depending on model) stainless steel concrete anchors and a roll of butyl tape. The O.D. of the vertical flange matches the I.D. of Orenco's ribbed risers, which provides a suitable joint to seal with MA320, ADH100, SS115, or SS140 adhesive. Cast in Place Tank Adapters On for each end of each tank. Standard Models 4 x PRTA24 PRTA24, PRTA30 PRTA24BDKIT (6 anchors), PRTA30BDKIT (12 anchors) Product Code Diagram PRTA �0 I Riser diameter 24 = 24" riser (Perma-Loc, Ultra -Rib, KOR FLO) 30 = 30" riser (Perma-Loc, Ultra -Rib) ABS riser tank adapter Materials of Construction Tank adapter ABS Concrete anchors Stainless steel anchor bolts Sealant Butyl tape Specifications Dimensions* PRTA24 PRTA30 A - Outside dia., in. (mm) 23.38 (594) 29.25 (743) B - Flange dia., in. (mm) 26.75 (679) 34.25 (870) C - Horizontal flange width, in. (mm) 2.00 (51) 2.50 (64) D - Vertical flange height, in. (mm) 3.50 (89) 3.25 (83) `The tank adapter has a nominal 0.25 inch (6 mm) thickness Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-PRTA-1 Rev. 2.0, © 03/17 Page 1 of 1 Access Risers -Ultra-Rib '"' Applications Orenco's Access Risers provide access to septic tank openings and can be cast into the tops of concrete tanks, bonded in place, or bolted down using a riser tank adaptor. They can also be used as valve enclosures. Materials of Construction General Orenco Ultra -Rib'" Access Risers are constructed of ribbed PVC pipe and are available in 12-, 18-, 21-, and 24-in. diameters. They can be ordered in 3-in. (76.2-mm) increments in lengths up to 13 ft (3.96 m) for 12- and 18-in. diameter risers, and up to 14 ft (4.27 m) for 21- and 24-in. diameter risers. Orenco Ultra -Rib riser pipe is also available in truckload quantities. A complete line of Orenco pipe -cutting tools makes it easy to fabricate risers in your shop or in the field Risers: 6 x RR24 XX Adjust riser height to allow for Standard Models minimum 6" above ground. RR12XX, RU18XX, RR21XX, RR24XX Product Code Diagram R +❑+❑ Tischarge grommet option, in. (mm): Blank = no discharge grommet 10 = 1 (25) 12 = 1 A (32) 15 = 11z (38) 20 = 2 (50) Splice box grommet or splice box options (choose one): Blank = no grommet or splice box or S = grommet installed,1-in. (25-mm), fits SB1-SB4 L = grommet installed,1 A -in. (32-mm), fits SB5-SB6 SX = hole drilled for Orenco® external splice boxt or S1 = grommet and SB1 internal splice box installed S2 = grommet and SB2 internal splice box installed S3 = grommet and SB3 internal splice box installed S4 = grommet and SB4 internal splice box installed L5 = grommet and SB5 internal splice box installed L6 = grommet and SB6 internal splice box installed or XS = grommet and simplex explosion -proof splice box installedt XD = grommet and duplex explosion -proof splice box installedt XT = grommet and triplex explosion -proof splice box installedt Riser height in inches (3-in. increments standard) Riser diameter: 12 = 12-in. (300-mm)' 18 = 18-in. (450-mm)' 21 = 21-in. (525-mm) 24 = 24-in. (600-mm) Riser type code: R = 12-in. (300-mm), 21-in. (525-mm), and 24-in. (600-mm) diameters U = 18-in. (450-mm) diameter PU = bulk Ultra-RibTM pipe, all diameters Ultra -Rib TM PVC Pipe: PVC I Riser, Ultra -Rib'" Not intended for use over pump vaults t Requires minimum 18-in. (457-mm) riser height Specifications t For Class I Division I environments Model RR12XX RU18XX RR21XX RR24XX I.D., in. (mm) 11.74 (298) 17.65 (448) 20.50 (521) 23.50 (597) Wall Thickness - excluding ribs, in. (mm) 0.10(3) 0.19(5) 0.25(6) 0.25(6) O.D. - including ribs, in. (mm) 13.13 (334) 19.44 (494) 22.63 (575) 25.63 (651) Weight, Ibs per ft (kg per m) 5(7.4) 11 (16.4) 15 (22.3) 19 (28.3) Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843. 541-459-4449 • www.orenco.com M-BLA-RR-2 Rev. 3.0, ® 03/17 Page 1 of 1 PVC Riser Installation Installing PVC Access Risers onto Cast -In Orenco® Riser -Tank Adapters Access risers provide access to septic tank openings, simplifying inspection and maintenance procedures. Access riser -to -tank connections must be watertight for the proper functioning of an onsite septic system or effluent sewer system. Orenco strongly recommends watertightness testing of all access riser -to -tank connections after installation. Following are instruction sets for prepping and installing access risers, installing grommets, and selecting adhesives for riser installations. Refer to the chart below to determine which instruction set to use. InstructionSet................................................................................ Page 1. Riser Preparation ..................................................................................1 2. Grommet Installation............................................................................... 2 3. Riser Installation — PRTA24-2 Adapters................................................................. 3 4. Riser Installation — RRFTA24, RRFTA30, PRTA24, PRTA30, FRTA24-RVF, and FRTA30-FRP Adapters .................... 4 5. Riser Installation — Orenco FRP Tanks with 24-inch-Diameter (600-mm) Risers ................................... 5 6. Riser Watertightness Testing.......................................................................... 6 7. Adhesive Selection and Quantities...................................................................... 7 Instruction Set 1: Riser Preparation Step 1: Determine Riser Height Determine how high the riser needs to be. • The top of the riser should be about 3 inches (75 mm) above finished grade after installation and backfilling —This allows 2 inches (50 mm) for tank settling and 1 inch (25 mm) for ensuring drainage away from the riser. Step 2: Cut Riser to Size (if Necessary) If the riser needs to be cut to size, cut it with a circular saw or table saw • Always cut excess length from the bottom of the riser. • For square, even cuts, a good fit, and a watertight joint between the riser and the adapter, use an Orenco riser -cutting saw guide. • To install risers less than 30 inches (760 mm) wide onto 500-gallon (2000-L) Orenco FRP tanks, cut the riser so it fits into the tank and the lowest rib rests on the tank's top, as shown. Step 3: Dry Fit Riser to Adapter Step 3a: Dry fit the riser to the adapter. • Make sure riser penetrations are the right sizes and in the correct locations. Step 3b: If the riser is higher than 3 inches (75 mm) above the estimated final grade, cut it to size per the instructions in Step 2. Step 3c: If the riser is too short, use an Orenco grade ring to extend it. ODetermine riser height 3 inches (75 mm) rLJ Riser prep for 500-gal. (20001) Orenco FRP tanks Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 7.0, © 03/17 Page 1 of 7 Instruction Set 2: Grommet Installation Step 1: Mark Access Riser Step 1a: Use the site plans or drawings to find out if riser penetrations are needed. Step 1b: Use the plans or drawing to mark the locations of the penetrations. • If plans or drawings aren't available, use Drawing 1b as a general guide for locating riser penetrations. Step 2: Drill Holes and Clean Access Riser Step 2a: Drill holes for riser penetrations. • If you have questions about where to locate various riser penetrations, contact your Distributor for more information. Using Orenco® RKHS Hole Saws ... Cut the hole and grind the ribs down to make a flat, smooth surface for installing the grommet. • Make sure your hole saw is the correct size and your drill is at least 18 volts. • Don't grind too deeply — about 1/16 inch (1.6 mm) is deep enough. Using Standard Hole Saws ... 1: Use the correctly sized hole saw to cut a hole, centered on the mark. 2: Trim the riser ribs back 1 inch (25 mm) from around the hole. • Use a grinder or cutting tool to notch the ribs through to the riser wall. • Use a hammer and chisel to break off the notched rib sections. • Use a grinder to make a flat, smooth surface around the hole. Step 2b: Clean and deburr the hole and flat surface with a wire brush and deburring knife or tool. • Be careful not to enlarge the penetration. Step 3: Install Grommet Step 3a: Apply a bead of adhesive to the groove in the grommet's outer diameter. • For adhesive recommendations, see Instruction Set 7. Step 3b: Firmly press the grommet into the penetration. Grommet Hole Sizing Guide Grommet size, inches (nominal IN pipe size) Hole saw size 112 1 3/4 1-1/4 1 1-9/16 1-1/4 1-3/4 1-112 2-1/8 2 2-3/4 3 3-7/8 4 5 For more information on grommet dimensions and actual pipe O.D., see the Orenco Technical Data Sheet for grommets, NTD-RLA-PG-1 ® Grommet for splice box (at 12 o'clock) Grommet for discharge assembly (at 3 or 9 o'clock) NIN-RLA-RR-1 Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 7.0, © 03/17 Page 2 of 7 Cutaway view of Orenco° PRTA24-2, cast into concrete tank with 24-inch (600-mm) access riser attached Instruction Set 3: Riser Installation — PRTA24-2 Adapters Step 1: Prep Adapter Channel and Riser Step 1a: Roughen the adapter channel and the bottom surfaces of the riser with sandpaper. Step 1 b: Use a clean cloth and acetone or alcohol to clean the channel and the bottom surfaces of the riser. • The channel must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Adhesive Fill the channel with methacrylate adhesive. • For adhesive recommendations, see Instruction Set 7. Note: If you're using a methacrylate adhesive that's non -self -leveling, use enough to fully fill the channel, with no voids in the adhesive. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Firmly press the bottom of the riser into the channel. • Twist the riser back and forth slightly to fully seat it and to create a good bond. • If the inside seam is not completely filled, add adhesive to form a complete fillet. Step X Use a tongue depressor, putty knife, or clean cloth to make a good fillet over the inside seam. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT Orenco strongly recommends that all tank risers 12-in. (300-mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Follow Instruction Set 6 of this document for testing the riser's watertightness. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 7.0, © 03/17 Page 3 of 7 Instruction Set 4: Riser Installation — RRFTA24, RRFTA30, PRTA24, PRTA30, FRTA24-RVF, and FRTA30-FRP Adapters Step 1: Prep Adapter and Riser Step 1a: Roughen the bonding surfaces of the adapter and riser with sandpaper. Step 1b: Use a clean cloth and acetone or alcohol to clean the bonding surfaces of the adapter and the riser. • The bonding surfaces must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Methacrylate Adhesive Apply a bead of methacrylate adhesive to the outside of the adapter. • For adhesive recommendations, see Instruction Set 7. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Firmly press the riser onto the adapter until the bottom of the riser is resting on the concrete (cast -in adapters) or the adapter flange (bolted -down adapters). • Twist the riser back and forth slightly to fully seat it and to create a good bond. Step X Apply a bead of methacrylate adhesive to the inside of the access riser -adapter joint. Step 3d: Use a putty knife, tongue depressor, or clean shop rag to make a continuous fillet on the inside of the access riser -adapter joint. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT Orenco strongly recommends that all tank risers 12-in. (300-mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Follow Instruction Set 6 of this document for testing the riser's watertightness. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. NIN-RLA-RR-1 Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 7.0, © 03/17 Page 4 of 7 VVC Riser Installation renco° S Y S T E M S Cross-section detail of adhesive fillet on inside seam of 1000-gal. (37851) tank with 24-inch (600-mm) riser Cross-section detail of adhesive fillet on outside seam of 500-gal. (18901) tank with 24-inch (600-mm) riser At Instruction Set 5: Riser Installation — Orenco FRP Tanks with 24-inch- Diameter (600-mm) Risers Step 1: Prep Tank and Riser Step 1a: Roughen the bonding surfaces of the tank and the riser with sandpaper. Step 1b: Use a clean cloth and acetone or alcohol to clean the roughened tank surface and the bottom surfaces of the riser. • The surfaces must be clean and dry for a good fit and watertight joint. • Let the acetone or alcohol dry completely. Step 2: Apply Methacrylate Adhesive Apply methacrylate adhesive to the bonding surfaces of the tank and the riser. • For adhesive recommendations, see Instruction Set 7. Step 3: Install Riser Step 3a: If the riser has penetrations, align the riser correctly. Step 3b: Press the riser into position • For 1000-gal. through 2000-gal. tanks (3785-L through 7570-L), firmly press the riser onto the tank opening • For 500-gal. (1890-L) tanks, firmly press the riser into the tank opening. • Twist the riser back and forth slightly to fully seat it and create a good bond. • If the seams aren't completely filled, add adhesive to form a complete fillet. Step X Use a tongue depressor, putty knife, or clean cloth to make a good fillet over the seams. Note: If cold weather conditions or frost heave are a concern at the site, contact a qualified engineer or Orenco for additional recommendations on installing ribbed PVC risers. IMPORTANT Orenco strongly recommends that all tank risers 12-in. (300-mm) and larger in diameter be equipped with riser safety grates to help prevent accidental or unauthorized entry. Step 4: Test Riser Watertightness Follow Instruction Set 6 of this document for testing the riser's watertightness. Note: Watertight connections are critical for the wastewater system to function effectively and efficiently. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 7.0, © 03/17 Page 5 of 7 Instruction Set 6: Riser Watertightness Testing IMPORTANT A watertight tank and watertight riser -to -tank connections are critical for the wastewater system to function effectively and efficiently. Step 1: Prep for Test Step 1a: Make sure the adhesive seams have set and the tank has been backfilled according to the manufacturer's instructions — typically to the tank's midpoint. Step 1b: Plug the inlet (and outlet, if present) of the tank with watertight plugs. Step 1c: Fill the tank with water to a level 2 inches (51 mm) into the riser. Step 2: Test Watertightness Step 2a: Wait for the required time before inspecting the riser -to -tank connections for leakage. • Follow the tank manufacturer's recommendations (or applicable local regula- tions) for wait times before inspecting the tank for leaks. • Orenco recommends at least 30 minutes for its fiberglass tanks. Step 2b: Check for any drop in the liquid level inside of the riser and any visible leakage from the riser -to -tank connections. • At the end of the test, there should be no drop in liquid level and no visible leakage from seams, pinholes, or other imperfections. • If leaks are found during the test, seal the leaks and repeat the test. Step 2c: Once the riser -to -tank connections are proven watertight, remove the plug(s) and drop the water level in the tank to just below the invert of the inlet or outlet, whichever is lower. Watertightness test Access riser Fill the tank to a level 2 in. (51 mm) into the riser y 2 in. Tank brim (51 mm) NIN-RLA-RR-1 Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 7.0, © 03/17 Page 6 of 7 VC Riser Installation Grenc S Y S T E Instruction Set 7: Adhesive Selection and Quantities Use the table below to select the correct adhesive and quantity for your grommet or riser installation(s). Be sure to check the expiration date on the adhesive package. If the adhesive is expired, do not use it to install Orenco components. Note: Before installing a riser on an Orenco riser -tank adapter with an adhesive not recommended in the table below, contact your Distributor or Orenco. Component Adhesive Type and Approximate Usage MA8120 SA510 MA320 300/300-mL cartridge 300/300-mL cartridge 7-oz (200-mL) (600-mL total) (600-mL total) packet IPS 810 1-pint (473-mL) 1-quart (946-mL) ADH100 10.2-oz (300-mL) tube Grommets n/a n/a n/a n/a various quantities Riser Tank FRTA36 1 cartridge` 1 cartridge` n/a n/a n/a Adapters PRTA24 Y2 cartridge` Y2cartndge` 1 packet n/a 1 tube PRTA24-2 >_ Y2 cartridge` _> Y2 cartridge' n/a < 1 pint n/a PRTA30 < 1 cartridge` < 1 cartridge` 2 packets n/a 2 tubes RRFTA24 Y2 cartridge` Y2 cartridge` 1 packet n/a 1 tube RRFTA30 1 cartridge` 1 cartridge' 2 packets n/a n/a Indicates preferred adhesive for this application Orenco Systems°, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIN-RLA-RR-1 Rev. 7.0, © 03/17 Page 7 of 7 DuraFiber'"" Access Lids Applications Orenco° DuraFiber" Access Lids provide a secure, damage -resistant covering for ribbed PVC and HDPE risers, pump basins, and access ports. They are not recommended for vehicular traffic. 24-inch (600-mm) DuraFiber lids require an RLA24 adapter to mate to 24-inch (600-mm) Perml pipe. 30-inch (750-mm) DuraFiber lids are not compatible with 30-inch (750-mm) RLA Riser -Lid -Adapters or 30-inch (750-mm) Perma-Loc pipe. For these products, use Orenco's FLF-Series lids. General DuraFiber Access Lids are constructed of resin -infused fiberglass fabrics for extreme durability and damage resistance, with breaking strengths in excess of 20,000 pounds (9,000 kg). They feature flat -style flanges for easier access, allowing clean, flush -to - grade installations. They have cored centering rings for aligning lids with risers. They also have urethane gaskets to help provide watertight seals. DuraFiber Lids feature a non-skid surface for better grip and aesthet- ics, a molded -in caution statement, and room for a customer logo. They come with four 516-inch stainless steel flathead socket cap screws and a hex key wrench. Durafiber Lids are available with optional insulation, installed at the fac- tory or in kits that can be installed in the field. Standard Models FLD24G, FLD24GATX, FLD24GW, FLD30G, FLD30GATX, FLD30GW Product Code Diagram FLD ❑ ❑ ❑ ❑ Riser Lids TIFLD 24G (6) olor and logo options: Blank — green color lid B = brown color lid C — custom logo ATX — AdvanTeO logo W — warning label Insulation:* Blank — no insulation 12 = 2-inch (50-mm) insulation installed 14 = 4-inch (100-mm) insulation installed Vent and filter options: Blank — no vent or filter options V — vent CIF — carbon filter Gasket options: G = gasket (standard) Blank — no gasket Lid diameter, in. (mm): 24 — 24 (600) 30 — 30 (750) DuraFiber'" fiberglass lid * Insulation has an R-value of 10 per 2-inch (50-mm) increment. B a T T i,, 6 _ I Materials of Construction: Lid Fiberglass reinforced polyester Gasket Urethane Centering ring core Structural foam Mounting hardware Stainless steel Insulation (optional) Closed -cell foam Insulation mounting hardware Stainless steel Specifications Model FLD24XX FLD30XX A in. (mm) 26 (660) 33 (838) B, in. (mm) 1 %2 (38) 1 %2 (38) C, in. (mm) 23'/a (590) 29'/a (743) Gasket width, in. (mm) 3/ (19) 3/ (19) Bolt hole diameter, in. (mm) 5/6 (8) 5/6 (8) Weight, Ibs (kg) 11 (5) 20 (9) Bolt holes, per lid 4 4 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-RLA-FL-4 Rev. 3.0, © 10/17 Page 1 of 1 External Splice Box Applications The Orenco° External Splice Box attaches outside the access riser of an underground tank. It is engineered specifically for water and wastewater treatment systems and is especially suited for use in locations prone to high groundwater and other wet conditions. Its separate conduit hubs, large volume, and optional dividers make it useful for maintaining isolation of high and low voltage wires where needed. It has four cord grips which accommodate power cords for floats and pumps of 0.170 - 0.470 inches (4.3 -11.9 mm) in diameter. Unused cord grips can be plugged watertight with the supplied cord grip plugs. Each External Splice Box is provided with a hole -cutting template to simplify installation on the riser and a 4-inch (100-mm) diameter grommet for the riser penetration. SBEX1-5 Treatment Pod (1), Pump Tank (1), Headworks (2) Run pump and float cords through Splice Box to Panel. DO NOT CUT WIRES IN SPLICE BOX IF POSSIBLE General To specify the Orenco External Splice Box for your installation, require the following: • Watertight for prolonged submergence per UL listing (type 6P) • Attachment external to access riser to allow inspection with no need to open the riser lid • Volume of 100 in.' (1639 cm3) for easy wiring access and to accommodate multiple wiring configurations • Bottom entry, so conduit or direct -bury cable always remains below minimum burial depth • Molded of UL (f1) rated plastic, resistant to cold and UV exposure, suitable for external applications • Optional divider plates available for isolating high and low voltage wires from separate conduits or direct -bury cable Standard Models SBEX1-4, SBEXI -4-P Product Code Diagram SBEX1-4 - TBlank = no divider plates P = divider plates External splice box r UThe External Splice Box is molded of a UL if 1) rated PVC alloy. It has a UL Type 6P listing for prolonged submergence. Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-SBEX-1 Rev. 3.0, 010117 Page 1 of 2 Physical Specifications Materials of Construction Volume 100 in.3 (1639 cm3) Splice box PVC alloy Cord grips 4 per SBEX Cord grips Nylon Cord grip plugs 3 per SBEX Cord grip plugs EPDM rubber Cord diameters 0.170- 0.470 in. (4.3 -11.9 mm) 0-rings Buna rubber accommodated Conduit hub plug PVC per ASTM D-1784 Conduit hubs 2 4-in. (100-mm) grommet* EPDM rubber Conduit hub plug 1 * Grommet not shown in illustration below Conduit sizes 3/ in.,1 in. (with coupling), Y2 in. (with fitting or bell end) accommodated Dia. of hole into riser 5 in. (127 mm), hole -cutting template included Threa 4.5 in. (114 rr Q Wo Cord grip Cord grips Cord grip Optional plugs (3) (4) plate divider 5.24 in.(133 mm) 8.25 in. (133 mm) I Conduit Optional hubs (2) divider - Conduit hub plug (1) NTD-SBEX-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 3.0, © 10/17 Page 2 of 2 STF-N24 SECURITY NET 24- — 30 QeylK �� 30 Wyleef •.� so e.aR.e STFR824B SEGMENTEO RI9ER w MW FEATURES Use as a security measure to keep persons, especially children, from accidental entry while systems are being serviced or any other instance where a cover is removed s• Available to fit 18", 24", and 34" diameter risers Open areas in web are large enough to allow tanks to be pumped without having to remove the security net :• Installs easily in our segmented riser and others Install safety net in all risers not containing an inner lid. Order part No. STF-N18 STF-N24 STF-N 30 CAD detail drawing available in DXF format RELATED PRODUCTS STF-CI24 page 5 STF-APC24G page 6 STF-APC24B page 6 STF-RB24B page 9 STF-AR24 page 9 STF-APC24GI-075 page 14 STF-APC24BI-075 page 14 STF-APC24GI-100 page 14 STF-APC24BI-100 page 14 STF-APL24G page 14 U.S. Patent Pending STF-APL24B page 14 PAGE Toll Free 888-999-3290 Office 231-582-1020 Fax 231-582-7324 Email simtech@freeway.net Web www.gag-simtech.com 111 Septic Tank Effluent Filter 8-in. to 15-in. Dia. Biotube Effluent Filters Applications Orenco° 8-inch to 15-inch Biotube° Effluent Filters are designed to remove solids from effluent leaving commercial septic tanks. They can be used in new and existing tanks. General Orenco® 8-inch to 15-inch Biotube° Effluent Filters' are used to improve the quality of effluent exiting a commercial septic tank. The Biotube cartridge fits snugly in the vault and is removable for maintenance, the handle assembly snaps into the notches in the top of the vault, and the tee handle can be extended for easy removal of the cartridge. A "base inlet" model (see p. 2) is available for low -profile tanks. An optional slide rail system, available on larger models, simplifies installation and provides tank access for servicing. Handle assembly klarm float assembly ordered separately) Pipe coupling Biotubes ✓ault Flat holes m Sup[ lili`�LSuppo Cutaway view Side view ' Orenco® Biotube® Effluent Filters are covered under multiple U.S. and international patents. Standard Models FT0854-36, FT1254-36, FT1554-36, FT0822-1413, FT1254-36AR Product Code Diagrams FT ❑ ❑ - 36 El FTP 0854-36 NC _,_Float switch bracket and slide rail options. Blank = no options selected A = float switch bracket installed R = slide rail installed' Cartridge height, in.(mm): 36 = 36 (914), standard Housing height', in. (mm): 48 = 48 (1219) 54 — 54 (1372) 60 = 60 (1524) 66 = 66 (1676-mm) Filter diameter, in. (mm): 08 = 08 (zoo) 12 = 12 (300) 15 = 15 (375) Filter mesh option: Blank — Ya-in. (3-mm) filter mesh P = 1/6-in. (1_6-mm) filter mesh Biotube® effluent filter Minimum liquid level (MLL) information: 48-in. (1219-mm) housing for MILL of 37-46 in. (940-1168 mm) 54-in. (1372-mm) housing for MILL of 47-63 in. (1194-1600 mm) 60-in. (1524-mm) housing for MILL of 64-84 in. (1626-2134 men) 66-in. (1676-mm) housing for MILL of 85-112 in. (2159-2845 mm) r For 12- and 15-in. (300- and 375-mm) only; use slide mil option when only one access is available for the filter chamber FTD❑22-14B❑ Teat switch bracket and overflow plate options: Blank = no options selected A = float switch elbow installed FSO = overflow plate installed Base inlet model Cadddge height, in. (mm): 14 = 14 (356), standard Filter housing height, in.(mm): 22 = 22 (558), standard Filter diameter, in. (mm): 08 = 8 (zoo) 12 = 12 (300) Filter mesh option: Blank = Ya-in. (3-mm) filter mesh P = /6-in. (1.6-mm) filter mesh Biotube® effluent filter Materials of Construction Vault PVC Pipe coupling PVC Handle components PVC Support coupling and bracket PVC Biotube° cartridge Polypropylene and polyethylene Note: Support coupling and support bracket are available on 12-inch and 15-inch filters only. Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-FT-FT-2 Rev. 2.0, © 03/17 Page 1 of 2 Air vents and discharge orifices Air vent o 0 Discharge orifice(s) �� O 8-in. base 8-in. 12-in. to 15-in. inlet models models models A B IN Standard model Specifications Model FT0854-36 FT0822-14B FT1254-36 FT1254-36AR FT1554-36 A - Cartridge height, in. 36 14 36 36 36 B - Nominal diameter, in. 8 8 12 12 15 C - Inlet hole height*, in. 22 n/at 22 22 22 D - Vault base to invert height, in. 38 13 38 38 38 E - Vault height 54 22 54 54 54 Number of inlet holes 8 n/a 8 8 8 Inlet hole diameter, in. 1.375 n/a 1.375 1.375 1.375 Number of discharge orifices 2 1 1 1 1 Discharge orifice diameter, in. 1.125 1.750 2 2 2 Pipe coupling diameter, in. 4 4 4 4 4 Number of air vents 1 1 1 1 1 Air vent diameter, in. 0.75 1.750 0.75 0.75 0.75 Filter surface area$, ft2 14.6 6.0 30.0 30.0 50.5 Flow area**, ft2 4.4 1.8 9.0 9.0 15.2 * Inlet hole height can vary depending on the configuration of the tank. Optimum hole height is 65-75% of the minimum liquid level t No inlet holes required, because influent enters between the vault base and the bottom of the filter cartridge. # Filter area is defined as the total surface area of all individual Biotubes® within the filter cartridge. ** Flow area is defined as the total open area (area of the mesh openings) of all the individual Biotubes within the filter cartridge. NTD-FT-FT-2 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 2.0, © 03/17 Page 2 of 2 BiotubeO Effluent Filters Installation, Operation and Maintenance Instructions FT08 Models and All Base Inlet Models U.S. Patent Nos. 5294635 / 4439323 Installation Instructions: The Biotube Effluent Filter is suspended in the septic tank by the 4" outlet pipe. The filter is composed of a vault body that will be fixed to the discharge pipe and a removable cartridge that consists of the Biotube filter cartridge and the extendible handle. 1. Test -fit the effluent filter on the 4" out- let pipe without gluing. Make sure that it fits plumb. Any existing outlet tee will have to be removed. 2. Ensure sufficient clearance for trouble - free servicing of filter cartridge. Install assembly near the tank wall to reduce any stresses that may be caused by maintenance. Sufficient room between the access port and filter should be provided for easy removal of solids from the tank. The cartridge will need to be removed and cleaned while the tank's solids content is being pumped -out. Ce Orenco Systems' Incorporated 1-800-348-9843 N I N-FT-FTM-1 Rev. 1.3, © 12/02 Page 1 of 4 Installation Instructions (continued) 3. Once the filter has been fitted properly, apply primer and PVC cement to the outside of the outlet pipe and the filter's 4" outlet. Use a multipurpose cement if the outlet pipe is ABS. Do not use primer on ABS. Optional: Stainless steel set screws may be used instead of glue. 4. Slide the effluent filter onto the 4" pipe and plumb vertically. 5. Hold the filter in position until the adhe- sive has time to set (approximately 20 seconds). 6. Extend the handle of the cartridge to an elevation above the top of the tank for easy access. Use 3/4" schedule 40 PVC for extension. Either use the stainless steel set screws or glue the extensions in place. N I N-FT-FTM-1 Rev. 1.3, © 12/02 Page 2 of 4 Installation Instructions (continued) Optional In existing tanks or in tanks with poorly located access ports, it may be necessary to extend the tank outlet fitting by using a coupling. A coupling may also be needed to bush from 3034 PVC to the schedule 40 outlet of the filter. Maintenance Instructions: 1. Remove the filter cartridge by lifting it out of the vault. 2. Spray the cartridge tubes with a hose to remove material sticking to them. Make sure the rinse water runs back into the tank. 3. Inspect the vent hole and modulating orifices. Spray them clear of any debris. Replace the cartridge. Be sure to snap the cartridge back into the saddle holes at the top of the cartridge vault. a00000 0 I NI N-FT-FTM-1 Rev. 1.3, © 12/02 Page 3 of 4 Maintenance Instructions (continued) 4. An alarm is optional and will give notice that the filter needs attention before the building sewer backs up. If you have an alarm, check to make sure it is working by lifting the float switch and sounding the alarm. 5. Record that you have cleaned the filter and, if applicable, checked the alarm. Also com- ment any other observations about the tank or system. Make sure to clean up thoroughly when finished. Inspection / Maintenance Date installed: Model Tank: Size: Model: Single/Double Compartment: N I N-FT-FTM-1 Rev. 1.3, © 12/02 Page 4 of 4 AdvanTex Treatment Component AdvanTexO AX-RT Treatment Systems Applications Orenco's AdvanTex° AX-RTTreatment System is a single, complete, self-contained module that treats septic tank effluent to better than secondary standards with nitrogen reduction before discharging it by means of pump or gravity. It is ideal for: • Repairs and retrofits • Small sites and poor soils • Sites that require shallow bury Product image is for illustrative purposes only. General Following a septic tank equipped with a Biotube° effluent filter, the AdvanTex AX-RT unit eliminates the need for separate recirc, treat- ment, and discharge tanks by performing all functions within a single module. It also reduces the number of risers and lids needed in the treatment train. For sites requiring antibuoyancy measures, Orenco offers antifloatation kits with turnbuckles. The heart of the system is the AdvanTex Recirculating Treatment Tank, a sturdy, watertight, corrosion -proof fiberglass tank that includes the same dependable, textile treatment media found in all AdvanTex prod- ucts. X20RT MODEM Standard Models AX20RT-MODE1 A, AX20RT-MODE1 B/10, AX20RT-MODE1 B/30 AX25RT-MODE1 A, AX25RT-MODE1 B/10, AX25RT-MODE1 B/30 Product Code Diagram AXI IRT El - ❑i❑- ❑-T❑ Float switch options: Blank— mercuryAoatswitches MVF = non-mercuryAoatswitches Discharge pump "page options: Blank= 120V 230 = 230 V Discharge pump options: Blank = no discharge pump 10 = 10 gpm (0.6 Vsec) pump 20 = 20 gpm (1.3 Vsec) pump 30 = 30 gpm (1.9 Vsec) pump 50 = 50 gpm (3.2 f/sec) Pump Cold weather options: Blank = standard lid UCW = ultra -cold weather package Treatment mode: MODHA = mode 1, gravity discharge MOM = mode 3, gravity discharge MODHB = mode 1, pump discharge MODF3B = mode 3, pump discharge uV disinfection unit option (A)(20-RT onf ): Blank = no UV disinfection unit UV = AM1V disinfection unit NSF approval option: Blank = standard AcinnTmOsystem N = NSFc rtified AdvanTex® system AMiT-series treatment unit I Nominal treatmentarea: 25 = 25 fF (2.3 m') AdvanTex' Treaanem System AdvanTex Treatment System AX-RTN Models meet the requirements of NSF/ANSI Standard 40 for Class 1 Systems. Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-ATX-AXRT-1 Rev. 2.0, © 03/17 Page 1 of 2 Components 1. Inlet 2. Recirc/blend chamber 3. Recirc transfer line 4. Recirc pumping system 5. Manifold and spin nozzles 6. Treatment media 7. Tank baffle 8. Recirc return valve 9. Recirc/filtrate chamber 10. Discharge pumping system (pump discharge only) 11. Outlet 12. Splice box 13. Passive air vent 14. Biotube° effluent filter (in septic tank, not shown) 15. Control panel (not shown) 0 Specifications Nominal Dimensions" Length, in. (mm) 102 (2591) AdvanTexAX-RT side view (AX20-RT pump discharge model shown) Width, in. (mm) 62 (1575) Height, in. (mm) 72 (1829) Overall unit footprint, ft2 (m2) 44 (4.11) AdvanTexAX-RT top view (AX20-RT pump discharge model shown) Visible footprint after installation, ft2 (m2) 20 (1.86) Lid insulation value R-6 (RSI-1.1) Dry Weight AX20-RT AX25-RT Gravity discharge model, lb (kg) 883 (400) 908 (412) Pump discharge model, lb (kg) 923 (419) 948 (430) Not to be sold individually in the state of Georgia. Nominal values provided. See AdvanTW Treatment System drawings for exact dimensions. NTD-ATX-AXRT-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 2.0, © 03/17 Page 2 of 2 Adva nTex° atment Systems Applications How To Use This Manual............................................................ Page 2 Before You Begin.................................................................. Page 3 Septic Tanks Used in AX-RT Treatment Systems .......................................... Page 3 Standard Unit Components And Functions .............................................. Page 4 Installation Overview............................................................... Page 5 Installation Steps Step 1: Review or Sketch Site Plan ....................................................... Page 6 Step 2: Perform Excavation(s)...........................................................Page 6 Step 3: Set Septic Tank (If Needed)....................................................... Page 7 Step 4: Set AX-RT Unit.................................................................Page 8 Step 5: Install Antibuoyancy Deadmen (If Needed) ............................................ Page 8 Step 6: Partially Backfill Excavation(s)..................................................... Page 9 Step 7: Install Adapters and Risers (If Needed) ............................................... Page 10 Step 8: Test Tank and Adapter Seams for Watertightness ....................................... Page 10 Step 9: Test AX-RT Midseam for Watertightness ............................................. Page 11 Step 10: Install Effluent Filter............................................................ Page 11 Step 11: Connect Tank -to -Unit Transport Line(s).............................................. Page 11 Step 12: Connect Passive Air Vent ......................................................... Page 12 Step 13: Connect AX-RT Outlet to Transport Line .............................................. Page 12 Step 14: Mount Control Panel and Perform Wiring ............................................. Page 12 Step 15: Perform AX-RT Operational Test ................................................... Page 13 Step 16: Complete Backfilling............................................................ Page 15 How To Use This Manual This manual contains an Installation Overview and a set of Installation Steps. • Installation Overview —This is a simple overview of the installation steps. Its purpose is to help you quickly see the suggested order of operations for installing an AX-RT unit. It is intended as a summary only — it does not provide complete instructions. • Installation Steps —This provides general instructions for each installation step along with references to detailed installation docu- ments for specific components. Many Orenco products come with installation instructions and all of these instructions are also provided in hard copy form in our Orenco Installer Binder. Contact your Dealer or Orenco for a copy of the binder, or find individual instructions online in the Orenco Document Library at www.orenco.com. There are also steps in this manual covering operations performed before and after the AX-RT unit is installed that are necessary to successfully complete the installation. You will find IMPORTANT information, Key Points, and Notes in this manual, marked with easy -to -see visuals: OIMPORTANT — These point out potential hazards to equipment or people during and after the installation. QKey Points —These are critical for a quality installation and must be completed in order for your installation to be successful. Notes — These cover useful information and tips that can help make your installation simpler or easier. They may also provide information on variations in components or methods. NIM-ATX-AXRT-I Orenco SystemsO, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, O 07117 Page 2 Before You Begin At Orenco, we work hard to make your installation as easy and "hassle -free" as possible. This manual provides basic information for installing AdvanTex AX-RTTM treatment units. It is not intended to replace installer training or requirements and instructions detailed in your engineering plans. If you discover any inconsistencies between your engineering plans and the instructions in this manual, contact your engineer or call your AdvanTex Dealer. If you are not an Authorized AdvanTex Installer, contact your local AdvanTex Dealer for training and authorization before installing this system. The Dealer can provide technical support, training, and replacement components. To find the nearest Dealer, check the Distributor Locator page at www.orenco.com. If there is no Dealer in your area, call Orenco Systems, Inc. at (800) 348-9843 or +1 (541) 459-4449. Before you begin this installation, read this entire manual and any reference documents you may need to be familiar with to complete the installation. Also, be sure that the instructions for these products are the most current ones available. Please note that you must perform the installation according to the current manual or the AdvanTex° Treatment Systems Limited Warranty will be void. You can make sure your instructions are current by checking our online Document Library at www.orenco.com. You'll save time and money on installation day, and you'll get fewer call-backs. Key Point: Inspect your order for completeness and inspect each component for shipping damage. Check to be sure instructions and items supplied comply with your state and local regulations. Carefully read and follow all instructions. Improper installation may void warranties. OIMPORTANT The backwash discharge from a salt -type water softener MUST NOT be plumbed into an AX-RT Treatment Unit or the preceding septic tank. Failure to follow this instruction, or any other in this manual, will void the system's warranty. Contact your AdvanTex Dealer if you have any questions about any household plumbing arrangements that may interfere with the functioning of the system. Note: All pipe diameters provided are U.S. nominal PVC pipe sizes. If you are using metric pipe, you may need adapters to connect to the U.S. fittings supplied with AdvanTex Treatment Systems. Septic Tanks Used in AX-RT Treatment Systems Be sure that any septic tank used in an AX-RT Treatment System meets the following conditions: • The tank must conform to an approved and authorized tank design for AdvanTex Systems, and it must meet all applicable regula- tory requirements (no pour -in -place tanks, no homemade tanks, etc.). Call your local Dealer for specifics. • The tank must be structurally sound. • The tank must have at least 1000 gal. (3800 L) capacity for an AX20-RT, 1250 gal. (4730 L) for a 5-bedroom AX25-RT, and 1500 gal. (5680 L) for a 6-bedroom AX25-RT at the normal operating level (below the invert of the outlet). • The tank must have an at -grade access with a watertight, securable and removable lid. If it doesn't, an at -grade access must be installed onto the septic tank and be made watertight. • The tank must be watertight and free of leaks. • An Orenco effluent filter (model FTSO444-36V, FTW0444-36V, or FT0822-14B) must be installed in the septic tank. QKey Point. For existing septic tanks — the tank's depth of burial must allow for a minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. If sufficient fall cannot be met, a grade ring extension must be installed on the AX-RT or a pumping system will need to be installed in the septic tank to move the filtered effluent to the AX-RT unit. (Contact your Dealer for assistance.) Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-I Rev. 5.0, ® 07/17 Page 3 Standard Unit Components And Functions - Standard Components (AX20RT MODE1 B shown): O Septic tank inlet tee O Biotube° effluent filter O AX-RT inlet and tee O Treatment tank (recirc/blend chamber) © Recirc-transfer line O Recirc-pump system O Manifold and spin no2zles 0 Textile media O Tank baffle m Discharge pumping system ® AX-RT outlet ® Passive air vent m Splice box Side view, septic tank Side view, AX-RT unit Top view, septic tank Top view, AX-RT unit Raw sewage enters the septic tank through its inlet tee. In the septic tank, the raw sewage separates into a scum layer, a sludge layer, and a clear zone. Effluent from the clear zone passes through a Biotube° Effluent Filter and is discharged to the recirc/blend chamber of the AX-RT unit. The effluent flows through the recirc transfer line to the recirc pumping system, which pumps filtered effluent to the distribution manifold in the top of the unit. Effluent percolates down through the textile media and is divided — by means of a tank baffle — between the recirc/blend chamber and the recirc/filtrate chamber inside of the unit. The recirc pumping system's operation is controlled by a timer in the control panel. It allows the pump to dose the textile media for short periods (usually 40-60 seconds), typically 72 times a day. These frequent "micro -doses," which optimize the treatment process, occur throughout the day to maintain the proper biological environment. NIM-ATX-AXRT-1 Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, © 07/17 Page 4 Installation Overview Step 1: Review the site plan. If there is no site plan, draw up a plan including locations and distances. Step 2: Perform the excavations for the AX-RT unit and (if needed) the septic tank. Step 3: If the septic tank has not been set, set it according to the manufacturer's instructions. Step 4: Set the AX-RT unit. Step 5: Install antibuoyancy deadmen on the AX-RT unit (if needed). Step 6: Partially backfill the AX-RT unit and (if needed) the septic tank. Step 7: If the tank adapters and risers have not been installed on the septic tank, install them according to the manufacturer's instructions. Step 8: If no watertightness test has been performed on the tank and the tank -to -riser connections, perform a watertightness test. QKey Point: The tank and tank -to -riser connections must pass this test before the AX-RT is connected to the tank. Step 9: Perform a watertightness test of the AX-RT unit's midseam. Step 10: If the effluent filter has not been installed in the septic tank, install it according to the manufacturer's instructions. Step 11: Connect the transport line(s) from the septic tank outlet to the AX-RT unit. Step 12: Connect the passive air vent to the AX-RT unit. Step 13: Connect the discharge line to the AX-RT outlet. Step 14: Install and test the control panel and wiring for the AX-RT unit. Step 15: Perform an operational test of the AX-RT float switches and pump(s). Step 16: Complete the backfilling of the AX-RT unit and (if needed) the septic tank. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-I Rev. 5.0, ® 07/17 Page 5 Discharge to drainfield T � Passive I I Splice vent L I boxes AX-RT unit �7vnln��� I Y v' I E 3ft Oft (minimum 1/b = distance) m Control fall panel Cleanout Outlet riser 0 O Septic tank 5 It 14 ft This is a sample sketch of an AX-RT unit installed parallel to the septic tank, with no antibuoyancy measures installed. Distances and estimated fall from the septic tank's invert of the outlet to the AX-RT unit's invert of the inlet are included AX-RT units require 18-24 inches (457-610 mm) space on all four sides when installed in their own excavation. Installation Steps Step 1: Review or Sketch Site Plans Check the site plan for the specifics of your installation. O!TKey Point If you're installing the AX-RT unit more than 20 ft (6 m) s from the septic tank, contact your Dealer for assistance. Step 1 a: Detailed Site Plan Provided Make sure that the plan accurately reflects conditions at the site. If it doesn't, contact the Designer before scheduling the installation. Step 1 b: Plan Of Limited Detail Or No Site Plan Provided If you are installing the AX-RT unit with a plan of limited detail or with no plan, contact your local Dealer for assistance and then sketch a site plan that is consistent with the Designer's specifications: QKey Points: • Sketch the exact positions of the system components, pipes, electrical conduits, etc. Account for current and likely future landscape features in the sketch. (See Panel Installation, EIN-CP-GEN-1, for recommenda- tions for installing control panels.) • A minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) is required from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. • The invert of the inlet on the AX-RT is 46 in. (1168 mm) up from the base of the unit. The outlet is 24 in. (610 mm) down from the top of the unit for pump dispersal or 41.5 in. (1054 mm) down for gravity dispersal. • The bottom of the AX-RT lid must sit 2 inches (50 mm) above finished grade when set and level. Standard unit height is 72 inches (1830 mm); grade rings increase height by 6 or 12 inches (152 or 305 mm). • If the AX-RT unit is installed in its own excavation, the unit requires 18-24 inches (457-610 mm) of space on all four sides. • If the AX-RT unit is installed in tandem with the septic tank, a minimum of 2 ft (610 mm) separation distance is required between the unit and tank. • If the AX-RT unit is being installed parallel to the septic tank, offset the unit from the tank by 6 ft (1.8 m) if antibuoyancy measures are neces- sary or 4 ft (1.2 m) if antibuoyancy measures are not necessary. Step 2: Perform Excavation(s) Step 2a: Before excavating, consider the necessary elevations, offsets, and grade requirements for the AX-RT unit and (if needed) the septic tank. Step 2b: Perform the excavation(s). QKey Points: • Follow the manufacturer's recommendations for excavating the tank area. • A minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) is required from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. NIM-ATX-AXRT-1 Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, c 07/17 Page 6 Installation Steps Step 2: Perform Excavation(s), cont. Step 2c: Make sure the bottom of the excavation is suitable for setting the AX-RT unit and (if needed) the tank: stable, smooth, level, and free of debris, rocks, and other sharp objects. QKey Points: • Follow the manufacturer's instructions for bedding the tank. • If the bottom of the excavation is uneven or rocky, lay a 4-1n. (100-mm) bed of sand or pea gravel and compact the material to create an even, smooth surface. Step 2d: If the bottom of the excavation is unstable, stabilize the bottom of the excavation before continuing. • For unstable base soil (peat, quicksand, muck, soft or highly expansive clay, etc.), you may need to over -excavate the site depth and set a firm, 6-1n. (152-mm) compacted base of <_ %2- to <_ 3/-in. (13- to 19-mm) aggregate or pea gravel. • For extremely unstable soil, you may need to pour a concrete layer to stabilize the bottom of the excavation. • If you have doubt about the soil's stability, consult a local civil or struc- tural engineer. Step 3: Set Septic Tank (if Needed) Set the septic tank according to the manufacturer's instructions. • Use Fiberglass Tank Burial instructions (NIN-TNK-1) to install Orenco's 500-gallon through 2000-gallon (2000-L through 7570-L) Fiberglass Tanks. OIMPORTANT Take care to keep everyone clear of the excavation when placing the tank. 4!is Key Points: • The tank has to be set at the correct depth to connect to the sewage inlet. • A minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) is required from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. Make sure the excavation is stable, smooth, level, and free from debris, rocks, and sharp objects. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-I Rev. 5.0, ® 07/17 Page 7 Lower the AX-RT unit into position. 18-24 in. (460-600 mm) 12 in. (300 mm) When using Orenco fiberglass deadmen, be sure to place them on a small lift of soil 12 inches (300 mm) from the bottom of the AX-RT. Installation Steps Step 4: Set AX-RT Unit Step 4a: Attach proper lifting equipment to the lifting points on the AX-RT unit. Step 4b: Carefully lift the unit and lower it into the correct position. Step 4c: Remove the equipment when the unit is set and level in position. OIMPORTANT Take care to keep everyone clear of the excavation when placing the unit. Use a lifting device that will not damage the unit or the unit's lid. O!Ts Key Points: • A minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) is required from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. • The bottom of the AX-RT lid must sit 2 inches (50 mm) above finished grade when set and level. • If the AX-RT unit is installed in its own excavation, the unit requires 18-24 inches (457-610 mm) of space on all four sides. • If the AX-RT unit is installed in tandem with the septic tank, a minimum of 2 ft (610 mm) separation distance is required between the unit and tank. • If the AX-RT unit is being installed parallel to the septic tank, offset the unit from the tank by 6 ft (1.8 m) if antibuoyancy measures are neces- sary or 4 ft (1.2 m) if antibuoyancy measures are not necessary. Step 5: Install Antibuoyancy Deadmen (If Needed) Determine if antibuoyancy deadmen are necessary for the installation. Orenco offers antibuoyancy hardware kits that can be used with Orenco fiberglass deadmen or concrete deadmen. • Deadmen are recommended for all installations. • Deadmen are required if there is a potential for groundwater to be pres- ent in the excavation at any time, or if surface runoff can fill the excava- tion at any time, resulting in a "bathtub" effect. Note: This effect occurs in dense soils when water fills an excavation during surface water runoff —usually during a heavy rain event — before the disturbed soil in the excavation has had time to settle. • If you are unsure whether to install antibuoyancy deadmen or not, con- sult the system Designer or an engineer. Step 5a: Installing Orenco Fiberglass Deadmen Step 5a (i): Build up a 3- to 4-inch (75- to 100-mm) lift of soil on each side of the unit for the deadmen to rest upon. Step 5a (ii): Secure the deadmen along the length of the unit, on both sides, with the antibuoyancy kit hardware. Then lower the unit into the hole. Step 5a (iii): Place the deadmen at least 12 inches (300 mm) from the bottom of the unit, and make sure they are level. NIM-AMAXWN Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, ® 07117 Page 8 Installation Steps Step 5: Install Antibuoyancy Deadmen (If Needed), cont. Step 5b: Installing Concrete Deadmen Notes: • We recommend preparing concrete deadmen off site before installation. • PVC forms for concrete deadmen can be made from 12-in. dia. x 4-ft long (300-mm x 1200-mm long) PVC half -pipe or chamber material. • Wooden forms for concrete deadmen can be built 12-in. wide x 6 in. tall x 4 ft long (300-mm x 150-mm x 1200-mm). Step 5b (i): Fill two forms halfway with concrete. Step 5b (ii): Place two #4 reinforcing bars in each of the forms. Step 5b (iii): Finish filling the forms. Step 5b (iv): Sink eyebolts from the antibuoyancy hardware kit into the concrete for attaching the deadmen later. Step 5b (v): Let the concrete set completely before moving the deadmen. Step 5b (vi): Use appropriate lifting gear to set the deadmen in place. Step 5b (vii): Secure the deadmen along the length of the unit, on both sides, with the antibuoyancy hardware kit and make sure they are level. Step 6: Partially Backfill Excavation(s) Partially backfill around the AX-RT unit and (if needed) the tank. Follow the manufacturer's instructions for backfilling around the tank. Follow the steps below to backfill around the AX-RT unit. OIMPORTANT Bolt down the AX-RT lid before backfilling! Bolting down the lid increases rigidity and helps prevent deformation. Step 6a: Fill the AX-RT with 16 in. (410 mm) of water on both sides of the baffle. Step 6b: Backfill around the unit with a 16-inch (410-mm) layer of material. QKey Points: • Do not use native material to backfill if it is primarily sand; very soft or highly expansive clay; or if it contains debris, large (> 3/-in. or 19-mm) rocks, sharp rocks, peat, or muck. In these cases, use <_ 3/ inch (<_ 19 mm) rounded gravel, crushed stone, or pea gravel as fill material. This material should be washed, free -flowing, and free of debris. • Do not backfill with sand. Step 6c: Compact the fill thoroughly with a mechanical compactor. Step 6d: Fill the AX-RT with water to just above the midseam flange on both sides of the baffle. Step 6e: Add another 16-inch (410-mm) layer of backfill. Step 6t: Compact the fill to 2-3 inches (50-75 mm) below the midseam flange. I I iO=1 11=1 1-1 I���Ill�i III=III=III—II. I, � it l ll l ll l ll l ll�l l l� =i i i—I I II I II III IMPORTANT.• Do not backfill around the unit unless the lid is bolted down! Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-I Rev. 5.0, ® 07/17 Page 9 See Orenco's PVCAccess Riser Installation (NIN-RLA-RR-1) instructions for installing access risers on Orenco Tank Adapters Watertight seams are critical for proper performance. Installation Steps Step 7: Install Adapters and Risers (If Needed) Step 7a: Install tank adapters if needed. Follow the manufacturer's instructions. • Use PRTA24 and PRTA30 Tank Adapter Installation (NIN-TA-PRTA-2) instructions for installing Orenco PRTA24 or PRTA30 Tank Adapters. • Use RRFTA and RRFTA30 Tank Adapter Installation (NIN-TA-RRFTA-1) instructions for installing Orenco RRFTA or RRFTA30 Tank Adapters. • Use FRTA30-FRP Tank Adapter Installation (NIN-TA-FRTA-1) instructions for installing Orenco FRTA30-FRP Tank Adapters. • Use Tank Adapter Installation for Roth Tanks (NIN-TA-RR-2) instructions for installing Orenco FRTA24-R or PRTA30 Tank Adapters on Roth Fralo tanks. Step 7b: Install the access risers and any necessary grommets. • Use PVC Access Riser Installation (NIN-RLA-RR-1) instructions for installing access risers on Orenco Tank Adapters and grommets in access risers. QKey Points: • Mode 3 systems require a 1-in. (25-mm) grommet in the tank's inlet riser. The grommet must be on the same side of the riser as the AX-RT unit's return line. • The seam between the tank and the tank adapter has to be watertight. • Watertight seams and penetrations are critical for proper performance. • Before installing the riser, make sure the riser is the correct height — the recommended riser height is 2-3 inches (50-75 mm) above final grade. • Before installing the riser, make sure that the riser penetrations are made at the correct height to make connections. • Before installing the riser, make sure the penetrations are aligned correctly. • After installing the riser, make sure all adhesive seams are smooth, con- tinuous fillets, free of voids. • After installing the riser, make sure the adhesive is set before continuing. Step 8: Test Tank and Adapter Seams For Watertightness Step 8a: Test the tank for watertightness if it has not been tested already. Note: Follow the manufacturer's recommendations for watertight- ness testing. Some manufacturers require the tank be fully backfilled before testing watertightness. Step 8b: Test the tank -to -riser adapter seams for watertightness. • Use PVC Access Riser Installation (NIN-RLA-RR-1) instructions to test the seams between the access riser, tank adapter, and tank for watertightness. QKey Points: • Watertight seams are critical for proper system performance — all tank - to -riser seams must all pass the watertightness test before you continue. • Follow all applicable regulations and manufacturer's instructions for water- tightness testing. NIM-AMAXWN Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, ® 07117 Page 10 Installation Steps Step 9: Test AX-RT Midseam for Watertightness Step 9a: Make sure the AX-RT unit is filled with water to 1-2 inches (25- 50 mm) above the midseam flange on both sides of the tank baffle. Step 9111 Wait 15 minutes and then inspect the midseam flange for leaks. There should be no drop in liquid level and no visible leakage from the seam. Step 9c: If there is any leakage, contact your Dealer for information on repairing the AX-RT unit. Step 10. Install Effluent Filter Install the effluent filter after the tank has been water tested. Step 10a: Verify the model of the effluent filter. • Orenco's FTSO444-36V, FTW0444-36V, and FT0822-14B filters are the only models allowed for use with the AX-RT Treatment Unit. Step 10b: Dry test -fit the effluent filter on the septic tank's outlet pipe. QKey Points: • Make sure the filter is plumb. • Make sure the filter is snug to the tank wall with enough clearance for easy removal of the filter cartridge. Step 10c: Secure the filter to the outlet pipe with one of the following methods: • Glue the filter onto the tank outlet pipe with primer and glue, or • Secure the filter with a stainless steel set screw. Step 10d: If necessary for ease of access, extend the cartridge handle with a longer length of 3/-inch nominal (20-mm DN) Schedule 40 PVC pipe. Step 11: Connect Transport Line from Tank to AX-RT Step I Ia: Dry fit the 4-inch (100-mm) transport line and any fittings between the outlet of the septic tank and the inlet of the AX-RT unit. 4!iKey Point Confirm there is a minimum fall of 1/8 inch per ft (10 s mm per m or 1 %) from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. Step 11b: Glue all of the transport line pieces in place. OIMPORTANT Do not use primer on ABS parts. Step 11c: For Mode 3 units, glue all of the return line pieces in place. • Install the 1-in. (25-mm) return line between the return line port and the 1-in. (25-mm) grommet for the return line on the tank's inlet riser. • To avoid siphoning, the return line should allow effluent to pour into the tank from the height of the riser grommet. Fill AX-RT unit with water to 1-2 inches (25-50-mm) above the midseam flange on both sides of the baffle. 10 Effluent filter installed on the septic tank outlet. 1/8 inch minimum fall Confirm a minimum fall of 1/8 inch per foot (10 mm per meter or 1 %) from the septic tank's invert of outlet to the AX-RT unit's invert of the inlet. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-1 Rev. 5.0, ® 07/17 Page 11 Passive air vent I III Install the vent within 20 ft (6 m) of the AX-RT unit Wire control panel. Installation Steps Step 12. Connect Passive Air Vent Use 2-inch (50 mm) PVC pipe to plumb the passive air vent to the 2-inch (50 mm) vent fitting that protrudes from the outlet side of the AX-RT unit. QKey Points: • Install the vent within 20 ft (6 m) of the AX-RT unit, preferably near a wall or other location that will protect it from damage. • Make sure the vent line is sloped back a minimum of 1/4 inch per foot (20 mm per meter) so that it can drain back into the unit. • Make sure there are no "bellies" in the line that can collect water. • Make sure the vent's top is a minimum of 3 in. (75 mm) above final grade. Notes: • The air vent can easily be hidden by shrubbery or landscaping. • The air vent can be painted to better blend in with landscaping. Step 13. Connect AX-RT Outlet to Transport Line Glue the AX-RT discharge plumbing line to the transport line for final discharge. Step 14. Mount Control Panel and Perform Wiring QKey Points: • This step should be performed by a licensed or qualified electrician. • Installation instructions, schematics, and wiring diagrams specific to the panel and float switch configuration are included with each panel. If any of these is missing, contact your Dealer or Orenco for a replacement. Step 14a: Install the splice box(es) on the AX-RT using the instructions that came with it. Step 14b: Mount the panel using the instructions that came with it. OIMPORTANT DO NOT mount the control panel on an exterior wall other than a garage or shop walla The motor contactor makes a sound while engaging and disengaging that can be disruptive to residents. QKey Points: • Follow all applicable regulations for placement of the control panel. • Mount the panel within sight of the tank in a service -friendly location. NIM-AMAXWN Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, ® 07117 Page 12 Installation Steps Step 14. Mount Control Panel and Perform Wiring, cont. Step 14c: Route wires and connect the panel, pump, float switches, and other equipment shown in the instructions and schematics into the control panel. OIMPORTANT Follow all applicable regulations and electric codes. QKey Points. • Use watertight wire connectors to avoid electrical shorts and other issues. • Be sure to seal the conduit at the control panel and at the splice box with UL-listed sealing foam, putty, or silicone sealant. Note. To help identify wiring runs for individual pumps and float switches, use different -colored wires for each electrical component. Step 15. Perform AX-RT Operational Test IMPORTANT Before using a generator to operate a pump, contact your Dealer or Orenco to make sure it can supply sufficient starting amperage to the pump. Step 15a: Rotate the manifold so that the spin nozzles face upward. Step 15b: Remove the cap at the end of the manifold. Step 15c: Toggle the recirc pump "AUTO/OFF/MAN" switch to "MAN" for 10-20 seconds to flush any debris out of the manifold. IMPORTANT Always make sure there is enough water in the AX-RT's recirc/blend chamber to safely run the pump. Step 15d: Rotate the manifold so that the spin nozzle faces down and reinstall the cap on the end of the manifold. Step 15e: Install the pressure gauge on the manifold. Step 15f: Toggle the recirc pump "AUTO/OFF/MAN" switch to "MAN" and adjust the gate valve for a pressure gauge reading of 3.0-3.5 psi (20.7-24.1 kPa). Note. If the manifold won't pressurize to 3.0-3.5 psi (20.7-24.1 kPa), check for debris, line breaks, or broken valves, and verify that the pump has sufficient power. Contact your Dealer for additional assistance. Key Point. Check for complete spray coverage of the textile media and adjust the pressure as needed for complete coverage. Step 15g: Toggle the recirc pump "AUTO/OFF/MAN" switch to "OFF." Step 15h: Remove the pressure gauge. Step 15i: Return the recirc pump "AUTO/OFF/MAN" switch to "AUTO." Rotate the manifold so spin nozzles face upward. Remove the cap at the end of the manifold. 15f M MINE.'sI"� Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-I Rev. 5.0, ® 07/17 Page 13 Installation Steps Step 15. Perform AX-RT Operational Test, cont. Step 15j: If the system uses a VCOMTM control panel, use the instructions that came with it to place the control panel in "Test Mode." If the system uses an MVP control panel, go on to the next step. Step 15k: Check the operation of the recirc chamber's float switches by raising and lowering the low-level, mid -level, and high-level float in turn and verifying that each performs its intended function. • If the AX-RT unit has a discharge pump, continue to step 151. • If the AX-RT unit has an MVP panel and gravity discharge, go to step 15o. • If the AX-RT has a VCOM panel and gravity discharge, take the panel out of "Test Mode" and go to step 15o. IMPORTANT Always make sure there is enough water in the AX-RT's discharge chamber to safely run the pump. Step 151: Toggle the discharge pump's "AUTO/OFF/MAN" switch to "MAN" and verify the pump runs. Step 15m: Toggle the discharge pump's "AUTO/OFF/MAN" switch to "AUTO." Step 15n: Check the operation of the discharge chamber's float switches by raising and lowering the low-level, mid -level, and high-level float in turn and verifying that each performs its intended function. • For units with a VCOM control panel, take the control panel out of "Test Mode." Step 15o: Make sure the recirc pump and (if equipped) discharge pump's "AUTO/OFF/MAN" switches are toggled to "AUTO." Step 15p: Close and bolt down the lid on the AX-RT unit. NIM-ATX-AXRT-I Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, ® 07117 Page 14 Installation Steps Step 16. Complete Backfilling q QKey Points: • When backfilling, be careful not to alter the slope of any of the pipes. Brace the pipes or place the pipes on a compacted bed and carefully fill around them. • Before backfilling, make sure the AX-RT unit's lid and all riser lids are bolted down. Step 16a: Backfill the septic tank excavation if it has not yet been done. Follow the tank manufacturer's guidelines for backfilling. Stepl6b: Backfill and compact around the AX-RT unit in maximum 12-inch (305-mm) lifts. QKey Points. • Do not use native material to backfill if it is primarily sand; very soft or highly expansive clay; or if it contains debris, large (> 3/-in. or 19-mm) rocks, sharp rocks, peat, or muck. In these cases, use <_ 3/-in. (<_ 19 mm) rounded gravel, crushed stone, or pea gravel as fill material. This material should be washed, free -flowing, and free of debris. • For installations in non -cohesive soils* with high seasonal water tables, use 3/-inch crushed rock as the backfill material. • Do not backfill with sand. Step 16c: Compact the fill thoroughly with a mechanical compactor. QKey Points: • The bottom of the AX-RT lid should sit 2 inches (50 mm) above final grade. • After backfilling, call the system's Service Provider to arrange for the official System Start-up. Step 16d: Be sure the AX-RT unit's lid is closed and secured. Step 16e: Be sure the septic tank's access lids are secured. 'As described in OSHA Standards (29 CFR, Part 1926, Subpart P, Appendix A), noncohesive soils or granular soils include gravel, sand, or silt with little or no clay content. Granular soil cannot be molded when moist and crumbles easily when dry. Cohesive soils include clayey silt, sandy clay, silty clay, clay, and organic clay. Cohesive soil does not crumble, can be excavated with vertical sideslopes, is hard to break up when dry, and when moist, can be rolled into threads without crumbling. For example, if at least a 2-inch (51-mm) length of 1/8-inch (3-mm) thread can be held on one end without tearing, the soil is cohesive. 2 in. (50 mm) above final grade Maintain minimum 1/8 in. (10 mm or`1%)slope Backfill the AX-RT in 12-inch (300 mm) lifts. Orenco Systems®, Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NIM-ATX-AXRT-1 Rev. 5.0, c 07/17 Page 15 AdvanTex AX- RT Tre a Residential Applications AdvanTex Treatment System AX-RTN C smeet the requirements of NSF/ANSI ���°>� Standard 40 for Class I Systems. c&u S LISTED NIM-ATX-AXRT-1 Rev. 5.0, © 07/17 Orenco Systems®, Inc. UV Component OrencoO UV Disinfection Unit Applications The Orenco® UV Disinfection Unit is designed for use in residential applications after advanced secondary treatment (10 mg/L cBOD5 and TSS) when disinfection is required before dispersal. It requires installation inside a pump or gravity discharge basin or in a separate tank following an advanced secondary treatment system. 3-in. (80-mm) quick -disconnect cou- pling (2 pieces) Inlet Contact chamber Teflon° sleeve UV lamp Flow -through spacer General Treated effluent flows by gravity through the contact chamber and around the UV lamp where it is disinfected in a 360-degree contact zone. The unit uses no chemicals and has no moving parts. It requires annual cleaning and lamp replacement. In side -by -side NSF® testing, the Orenco UV Disinfection Unit reduced bacteria by 99.999% (5 logs), meeting or exceeding the performance of other residential UV disinfection units. The Orenco UV Disinfection Unit comes with a power ballast and a Orenco° UVIB lamp current sensor, housed in an Orenco control panel to protect the control panel UV unit's electronic components. The control panel is installed exter- (shown open) nally, outside of the wet well. Orenco® UV Disinfection Unit, Cutaway View Features/Specifications • UL-recognized for US and Canada • Bacteria reduced by 99.999% (5 logs) ,er cord i grip • Flow path designed for maximum contact time between effluent and lamp led lamp Ile • Components designed to work together — no piecemeal disinfec- et tion assemblies and wiring • Teflon sleeve to protect lamp and minimize buildup and service intervals • Quick -disconnect fitting for easy inspection and unit cleaning • Power ballast and lamp current sensor housed in a control panel (not in a wet well) to minimize corrosion and failure due to environ- mental exposure Standard Models UV-125/31-UVIB, UV-125/31-UVIBSUB Product Code Diagram UV-125/31-0-❑ Tower cord length: Blank = 25 ft (7.62 m) 50 = 50 ft (15.2 m) Control panel options: UVIB = panel with audible and visible alarms UVIBSUB = sub -panel for use with separate control panel Lamp length: 31 = 31 in. (787 mm) Lamp output at 1 meter: 125 =125 BW/cmz Orenco UV disinfection unit MUS UL-recognized Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-UV-OSI-1 Rev. 2.0, © 03/17 Page 1 of 2 Materials of Construction Panel enclosure UV -resistant fiberglass, UL Type 4X rated Hinges and latches Stainless steel r�r�o Cord grip Nylon Contact chamber 3-in. (80-mm) diameter Sch 40 black ABS Inlet tee 3-in. (80-mm) Sch 40 black ABS Other fittings Black ABS ° Quick dlSConnect Black ABS coupling Orenco UV/B Control Panel 1 %2-in. IPS outlet Black ABS (Shown Opened) T I A C Orenco UV Disinfection Unit (Top View) Lamp assembly seal EPDM rubber Lamp sleeve Teflon° Specifications Panel Dimensions, in. (mm) Height 11.5 (290) Width 9.5(240) Depth 5.4(135) UV Unit Dimensions, in. (mm) A 5.63 (143) B 10.06 (256) C 1.50 IPS (40 ON) D 42.25 (1073) E 38.56 (979) E F 34.50 (876) F Inlet -to -outlet fall 0.50 (13) UV Unit Performance Typical contact chamber 276,000 µ%S/cm2 at 1 gpm (0.06 L/sec) UV dose (65% trans- 55,000 µ%S/cm2 at 5 gpm (0.32 L/sec) mittance, 20% lamp 28,000 µ%S/cm2 at 10 gpm (0.63 L/sec) degradation) Minimum target dose 30,000-38,000 µ%S/cm2 Lamp 31 inches (787 mm), 92 VAC, 50 or 60 Hz, 425 mA, 38 W; 254 nm UVC intensity at 1 m is 125 µW/cm2 Power cord 600V,18/2 UL Type TC Cord plug UL listed four -pin connector, lampholder, electric discharge,1000 V or less Ballast 120V, AC, 50 or 60 Hz, located in UL listed Orenc& control panel Audible alarm* 95 dB at 24 in. (610 mm), warble -tone sound Usual alarm* �A-in. (22-mm) diameter red lens, 'Push-to- silence." UL Type 4X rated,1 W LED light, 120 V Orenco UV Disinfection Unit (Side Cutaway View) Circuit breaker 10 A, OFF/ON switch. Single -pole 120 V. DIN rail mounting with thermal magnetic tripping characteristics UVIB control panels only NTD- MSM Rev. 2.0, © 03/17 Page 2 of 2 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Recirculation and Irrigation Pumps PF Series 60-Hz, 4-inch (100-mm) Submersible Effluent Pumps Applications Our 4-inch (100-mm) Submersible Effluent Pumps are designed to transport screened effluent (with low TSS counts) from septic tanks or separate dosing tanks. All our pumps are constructed of lightweight, corrosion -resistant stainless steel and engineered plastics; all are field - serviceable and repairable with common tools; 60-Hz PF Series models are CSA certified to the U.S. and Canadian safety standards for effluent pumps, meeting UL requirements. Orenco's Effluent Pumps are used in a variety of applications, includ- ing pressurized drainfields, packed bed filters, mounds, aerobic units, effluent irrigation, effluent sewers, wetlands, lagoons, and more. These pumps are designed to be used with a Biotube® pump vault or after a secondary treatment system. Discharge Connection Bypass Orifice Franklin Liquid End — Suction Connection Franklin Super Stainless Motor 10 1** 0 Powered by SR® Franklin Electric G uS LRB0980 LR2053896 Features/Specifications To specify this pump for your installation, require the following: • Minimum 24-hour run -dry capability with no deterioration in pump life or performance' • Patented 1/8-inch (3-mm) bypass orifice to ensure flow recirculation for motor cooling and to prevent air bind • Liquid end repair kits available for better long-term cost of ownership • TRI-SEALTNI floating impeller design on 10, 15, 20, and 30 gpm (0.6,1.0,1.3, and 1.9 Usec) models; floating stack design on 50 and 75 gpm (3.2 and 4.7 Usec) models • Franklin Electric Super Stainless motor, rated for continuous use and frequent cycling • Type SOOW 600-V motor cable * Not applicable for 5-hp (3.73 kK9 models Standard Models See specifications chart, pages 2-3, for a list of standard pumps. For a complete list of available pumps, call Orenco. Product Code Diagram Recirculation Pump PF ❑ ❑ 0 PF3005 1 2 ❑ ❑ _ ❑ Dose Pump 1 2 TPF3015 ord length, ft (m):$ Blank = 10 (3) 20 = 20 (6) 30 = 30 (9) 50 = 50 (15) Check valve: Blank = no internal check valve CV = internal check valvet Voltage, nameplate: 1 = 115* 200 = 200 2 = 230 4 = 460 Frequency: 1 = single-phase 60 Hz 3 = three-phase 60 Hz Horsepower (k": 03 = 1/3 hp (0.25) 05 = Y2 hp (0.37) 07 = 3/ hp (0.56) 10 = 1 hp (0.75) 15 = 1 Yz hp (1.11) 20 = 2 hp (1.50) 30 = 3 hp (2.24) 50 = 5 hp (3.73) Nominal flow, gpm (Usec): 10=10(0.6) 15=15(1.0) 20 = 20 (1.3) 30 = 30 (1.9) 50 = 50 (3.2) 75 = 75 (4.7) Pump, PF Series 1z-hp (0.37kw) only Available for 10 gpm (0.6 Usec),1 /2 hp (0.37 kw) only Note: 20-ft cords are available only for single-phase pumps through 1 1� hp Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 5.0, © 03/17 Page 1 of 5 Specifications CM MM o� Pump Model o� x� cc cc a CD c z� CM r C •rCD a E occ y C L CL N R NCL � � E Ccc °�' I_ 7 E c �� Y a m T y� N a� ac PH 00511 10(0.6) 0.50 (0.37) 1 115 120 12.7 12.7 6 1 1/4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PH 00511 CV 10(0.6) 0.50 (0.37) 1 115 120 12.7 12.7 6 1 1/4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PH 00512 10(0.6) 0.50 (0.37) 1 230 240 6.3 6.3 6 1 1/4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF10053200 10(0.6) 0.50 (0.37) 3 200 208 3.8 3.8 6 1 1/4 in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF100712 4.5 10(0.6) 0.75 (0.56) 1 230 240 8.3 8.3 8 1 1/4 in. GFP 25.9 (658) 17 (432) 30 (14) 300 PF10073200 4. 5 10(0.6) 0.75 (0.56) 3 200 208 5.1 5.2 8 1 1/4 in. GFP 25.4 (645) 17 (432) 31 (14) 300 PH 01012 5.6 10(0.6) 1.00 (0.75) 1 230 240 9.6 9.6 9 1 1/4 in. GFP 27.9 (709) 18 (457) 33 (15) 100 PH 0103200 5, 6 10(0.6) 1.00 (0.75) 3 200 208 5.5 5.5 9 1 1/4 in. GFP 27.3 (693) 18 (457) 37 (17) 300 PH 02012 5, 6-'- B 10(0.6) 2.00 (1.49) 1 230 240 12.1 12.1 18 1 '/4 in. SS 39.5 (1003) 22 (559) 48 (22) 100 PH 02032 5. 6. B 10(0.6) 2.00 (1.49) 3 230 240 7.5 7.6 18 1 1/4 in. SS 37.9 (963) 20 (508) 44 (20) 300 PH 0203200 5. 6. B 10(0.6) 2.00 (1.49) 3 200 208 8.7 8.7 18 1 1/4 in. SS 37.9 (963) 20 (508) 44 (20) 300 PF150311 15(1.0) 0.33 (0.25) 1 115 120 8.7 8.8 3 1 1/4 in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF150312 15(1.0) 0.33 (0.25) 1 230 240 4.4 4.5 3 1 1/4 in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF200511 20(1.3) 0.50 (0.37) 1 115 120 12.3 12.5 4 1 1/4 in. GFP 22.3 (566) 18 (457) 25 (11) 300 PF200512 20(1.3) 0.50 (0.37) 1 230 240 6.4 6.5 4 1 1/4 in. GFP 22.5 (572) 18 (457) 26 (12) 300 PF20053200 20(1.3) 0.50 (0.37) 3 200 208 3.7 3.8 4 1 1/4 in. GFP 22.3 (566) 18 (457) 26 (12) 300 PF201012 4.5 20(1.3) 1.00 (0.75) 1 230 240 10.5 10.5 7 1 1/4 in. GFP 28.4 (721) 20 (508) 33 (15) 100 PF20103200 4. 5 20(1.3) 1.00 (0.75) 3 200 208 5.8 5.9 7 1 1/4 in. GFP 27.8 (706) 20 (508) 33 (15) 300 PF201512 4.5 20(1.3) 1.50 (1.11) 1 230 240 12.4 12.6 9 1 1/4 in. GFP 34.0 (864) 24 (610) 41 (19) 100 PF201532004,5 20(1.3) 1.50 (1.11) 3 200 208 7.1 7.2 9 1 1/4 in. GFP 30.7 (780) 20 (508) 35 (16) 300 PF300511 30(1.9) 0.50 (0.37) 1 115 120 11.8 11.8 3 1 '/4 in. GFP 21.3 (541) 20 (508) 28 (13) 300 PF300512 30(1.9) 0.50 (0.37) 1 230 240 6.2 6.2 3 1 1/4 in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF30053200 30(1.9) 0.50 (0.37) 3 200 208 3.6 3.6 3 1 1/4 in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF300712 30(1.9) 0.75 (0.56) 1 230 240 8.5 8.5 5 1 1/4 in. GFP 24.8 (630) 21 (533) 29 (13) 300 PF30073200 30(1.9) 0.75 (0.56) 3 200 208 4.9 4.9 5 1 1/4 in. GFP 24.6 (625) 21 (533) 30 (14) 300 PF301012 4 30(1.9) 1.00 (0.75) 1 230 240 10.4 10.4 6 1 1/4 in. GFP 27.0 (686) 22 (559) 32 (15) 100 PF30103200 4 30(1.9) 1.00 (0.75) 3 200 208 5.8 5.8 6 1 '/4 in. GFP 26.4 (671) 22 (559) 33 (15) 300 PF301512 4,5 30(1.9) 1.50 (1.11) 1 230 240 12.6 12.6 8 1 1/4 in. GFP 32.8 (833) 24 (610) 40 (18) 100 PF30153200 4,5 30(1.9) 1.50 (1.11) 3 200 208 6.9 6.9 8 1 1/4 in. GFP 29.8 (757) 22 (559) 34 (15) 300 PF301534 4.5 30(1.9) 1.50 (1.11) 3 460 480 2.8 2.8 8 1 1/4 in. GFP 29.5 (685) 22 (559) 34 (15) 300 PF302012 5. 6.' 30(1.9) 2.00 (1.49) 1 230 240 11.0 11.0 10 1 '/4 in. SS 35.5 (902) 26 (660) 44 (20) 100 PF30203200 5.6 30(1.9) 2.00 (1.49) 3 200 208 9.3 9.3 10 1 1/4 in. SS 34.0 (864) 24 (610) 41 (19) 300 PF303012 5, 6-'- B 30(1.9) 3.00 (2.23) 1 230 240 16.8 16.8 14 1 '/4 in. SS 44.5 (1130) 33 (838) 54 (24) 100 PF303032 5. 6. B 30(1.9) 3.00 (2.23) 3 230 240 10.0 10.1 14 1 1/4 in. SS 44.3 (1125) 27 (686) 52 (24) 300 PF305012 5, 6.'. B 30(1.9) 5.00 (3.73) 1 230 240 25.6 25.8 23 1 '/4 in. SS 66.5 (1689) 53 (1346) 82 (37) 100 PF305032 5, 6, B 30(1.9) 5.00 (3.73) 3 230 240 16.6 16.6 23 1 1/4 in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF30503200 5. 6. B 30(1.9) 5.00 (3.73) 3 200 208 18.7 18.7 23 1 1/4 in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF500511 50(3.2) 0.50 (0.37) 1 115 120 12.1 12.1 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500512 50(3.2) 0.50 (0.37) 1 230 240 6.2 6.2 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500532 50(3.2) 0.50 (0.37) 3 230 240 3.0 3.0 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF50053200 50(3.2) 0.50 (0.37) 3 200 208 3.7 3.7 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500534 50(3.2) 0.50 (0.37) 3 460 480 1.5 1.5 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500712 50(3.2) 0.75 (0.56) 1 230 240 8.5 8.5 3 2 in. SS 23.7 (602) 25 (635) 31 (14) 300 PF500732 50(3.2) 0.75 (0.56) 3 230 240 3.9 3.9 3 2 in. SS 23.7 (602) 25 (635) 32 (15) 300 NTD-PU-PF-1 Orenco Systems® Inc., 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, © 03/17 Page 2 of 5 Specifications, cont. �- a CM y R ayy N r y cc - CM c EQ n 2 � E o� x� a z� a 0 cc c G cc °�' Cr Pump Model PF50073200 50(3.2) 0.75 (0.56) 3 200 208 4.9 4.9 3 2 in. SS 23.1 (587) 26 (660) 327 300 PF500734 50(3.2) 0.75 (0.56) 3 460 480 1.8 1.8 3 2 in. SS 34.8 (884) 25 (635) 31 (14) 300 PF501012 50(3.2) 1.00 (0.75) 1 230 240 10.1 10.1 4 2 in. SS 27.0 (686) 26 (660) 35 (16) 100 PF50103200 50(3.2) 1.00 (0.75) 3 200 208 5.7 5.7 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF501034 50(3.2) 1.00 (0.75) 3 460 480 2.2 2.2 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF5015124 50(3.2) 1.50 (1.11) 1 230 240 12.5 12.6 5 2 in. SS 32.5 (826) 30 (762) 41 (19) 100 PF501532004 50(3.2) 1.50 (1.11) 3 200 208 7.0 7.0 5 2 in. SS 29.3 (744) 26 (660) 35 (16) 300 PF503012 4.5.1-1 50(3.2) 3.00 (2.23) 1 230 240 17.7 17.7 8 2 in. SS 43.0 (1092) 37 (940) 55 (25) 100 PF50303200 4. 5-1 50(3.2) 3.00 (2.23) 3 200 208 13.1 13.1 8 2 in. SS 43.4 (1102) 30 (762) 55 (25) 300 PF503034 4. 5. B 50(3.2) 3.00 (2.23) 3 460 480 5.3 5.3 8 2 in. SS 40.0 (1016) 31 (787) 55 (25) 300 PF505012 5s,'s 50(3.2) 5.00 (3.73) 1 230 240 26.2 26.4 13 2 in. SS 65.4 (1661) 55 (1397) 64 (29) 300 PF505032 5s,'s 50(3.2) 5.00 (3.73) 3 230 240 16.5 16.5 13 2 in. SS 59.3 (1506) 49 (1245) 64 (29) 300 PF751012 75(4.7) 1.00 (0.75) 1 230 240 9.9 10.0 3 2 in. SS 27.0 (686) 27 (686) 34 (15) 100 PF751512 75(4.7) 1.50 (1.11) 1 230 240 12.1 12.3 4 2 in. SS 33.4 (848) 30 (762) 44 (20) 100 1 GFP = glass -filled polypropylene; SS = stainless steel. The 1 %-in. NPT GFP discharge is 2 718 in. octagonal across flats; the 1 %-in. NPT SS discharge is 2 118 in. octagonal across flats; and the 2-in. NPT SS discharge is 2 718 in. hexagonal across flats. Discharge is female NPT threaded, U.S. nominal size, to accommodate Orence discharge hose and valve assemblies. Consult your Orenco Distributor about fittings to connect hose and valve assemblies to metric -sized piping. 2 Minimum liquid level is for single pumps when installed in an Orenco Biotube® Pump Vault or Universal Flow Inducer. In other applications, minimum liquid level should be top of pump. Consult Orenco for more information. 3 Weight includes carton and 10-tt (3-m) cord. 4 High-pressure discharge assembly required. 5 Do not use cam -lock option (0) on discharge assembly. 6 Custom discharge assembly required for these pumps. Contact Orenco. 7 Capacitor pack (sold separately or installed in a custom control panel) required for this pump. Contact Orenco. 8 Torque locks are available for all pumps, and are supplied with 3-hp and 5-hp pumps. Materials of Construction Discharge Glass -filled polypropylene or stainless steel Discharge bearing Engineered thermoplastic (PEEK) Diffusers Glass -filled PPO (Noryl GFN3) Impellers Celcon° acetal copolymer on 10-, 20, and 30-gpm models; 50-gpm impellers are Noryl GFN3 Intake screen Polypropylene Suction connection Stainless steel Drive shaft 7/16 inch hexagonal stainless steel, 300 series Coupling Sintered stainless steel, 300 series Shell Stainless steel, 300 series Motor Franklin motor exterior constructed of stainless steel. Motor filled with deionized water and propylene glycol for constant lubrication. Hermetically sealed motor housing ensures moisture -free windings. All thrust absorbed by Kingsbury -type thrust bearing. Rated for continuous duty. Single- phase motors and 200 and 230 V 3-phase motors equipped with surge arrestors for added security. Single-phase motors through 1.5 hp (1.11 kq have built-in thermal overload protection, which trips at 203-221' F (95-105' C). Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 5.0, © 03/17 Page 3 of 5 Using a Pump Curve A pump curve helps you determine the best pump for your system. Pump curves show the relationship between flow and pressure (total dynamic head, or TDH), providing a graphical representation of a pump's optimal performance range. Pumps perform best at their nominal flow rate. These graphs show optimal pump operation ranges with a solid line and show flow rates outside of these ranges with a dashed line. For the most accurate pump specification, use Orenco's PumpSelect- software. Pump Curves 800 700 as e 600 2 500 t 400 300 200 F° 100 400 350 as e 300 2 250 a 200 v 150 100 50 ®■M■nrD--------� F ' ' M®N■`_______=a ■E■■■IM■E■■■E■E■E ■E■E■EMME■E■E■EN ■E■E■ENNI■■E■E■E ■E■E■E■■MMNEE■EN ■E■E■E■E■■ME■E■E ME■E■E■EHIM■E■E NOON i i , ' . 1,'■'�■■■ NONE 1■\E■■E■■ NOON-�J■■■\NOON a 2 4 6 8 10 Flow in gallons per minute (gpm) PF20 Series, 60 Hz, 0.5 -1.5 hp 'L I I I I I I I 0 5 10 15 20 25 30 35 40 Flow in gallons per minute (gpm) 160 140 as c 120 0 100 80 60 40 w 20 0L 0 900 800 w as 700 e 600 500 a� 400 300 200 1� 100 0 I I I I I I I PF15 Series, 60 Hz, 0.3 3 6 9 12 15 18 21 24 Flow in gallons per minute (gpm) PF3050 1PF3030 �■■■■ FTI C031110 PF30 Series, 60 Hz, 0.5 - 5.0 hp 0 5 10 15 20 25 30 35 40 45 Flow in gallons per minute (gpm) NTD-PU-PF-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 5.0, © 03/17 Page 4 of 5 Pump Curves, cont. 450 400 35 30 _ 200 50 100 50 "M'MIMMIN ��J■■■■I J■■■■1 MEMO MEMO! 0L 0 I I I I I I I I I I PF50 Series, 60 Hz, 0.5 - 5.0 hp 10 20 30 40 50 60 70 80 90 Flow in gallons per minute (gpm) 100 90 .� 80 70 O 60 ns = 50 v 40 ns � 30 c 20 10 0L 0 PF75 Series, 60 Hz,1.0 -1.5 hp 10 20 30 40 50 60 70 80 90 100 Flow in gallons per minute (gpm) Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 5.0, © 03/17 Page 5 of 5 Universal Flow Inducer Applications Orenco's Universal Flow Inducer houses any Orenco high -head efflu- ent pump in applications where filtration is not necessary. The base rests on the bottom of the tank, and the mounting flange is epoxied to a PVC riser. The flow inducer can be lengthened or shortened to fit any tank. The tee, which holds the mounting flange and float assembly bracket, slides to any position along the flow inducer. A float assembly (ordered separately) snaps into the bracket. Applications include: • Pump tanks • Disinfection systems • Effluent reuse systems • Cisterns Mounting flange (fits 3-in. pipe) 4-in. flow induc Fiberglass ba Sliding tee Float assembly bracket Float assembly (ordered separately) 1 3/8-in. (35-mm) inlet holes General To specify this product, require the following: • Class 125 4-in. (nominal) PVC pipe body • Injection -molded ABS mounting flange • Injection -molded holster for float tree • Ability to accommodate flows as great as 65 gpm (4.1 Vsec) Standard Model UFI-4 Materials of Construction Flow inducer Class 125 PVC Mounting flange Injection -molded ABS Base Fiberglass -reinforced polyester Specifications Dimensions Flow inducer diameter 4" nominal Height 72" (1828 mm) (can be lengthened or shortened) Shipping weight 13 lb (5.9 kg) Mounting bracket epoxied Discharge assembly to PVC riser — — Float assembly High -head pump 'Typical installation in concrete pump tank. Use screws to secure mounting bracket to riser while epoxy cures. Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-UFI-1 Rev. 2.0, © 03/17 Page 1 of 1 Control Panel and Rain Sensor RAIN SENSOR SINGLE CONDUIT (no splices) CONDUIT SUPPORT RISER OR CORRUGATED PIPE COVER CONDUIT '\,00�yx MINIMUM 1891 TO PUMP TANK TO POWER SOURCE INSTALL MULTIPLE CONDUITS AS NEEDED N.T.S 4X6 TREATED POST MOUNT PANEL CONTROL DIRECTLY TO POSTS PANEL OR TO ALUMINUM PLATE 0000 (GRIND OFF PROTRUDING O SCREWS) ■ZE 2X4 TREATED - SECURE WITH 4 - 3" DECK SCREWS PER POST GRAVEL TO HEADWORKS ALL CONDUIT TO BE 3/4 " (min) 3' BURIAL DEPTH MINIMUM VeriCornrnO eriCommAXB2 SA UV IB PT RG (IP Upgrade Kit is required if Internet line is used) AXB Control Panels Applications VeriComm° AXB1 and AX132 remote telemetry control panels are used with two -pump operations — recirculation and discharge (on -demand or timed) —for AdvanTex° Treatment Systems. Interlocked controls prevent the recirculation pump from running if there is a high level alarm on the discharge side. Coupled with the VeriComm Web -based Monitoring System, these affordable control panels give water/wastewater system operators and maintenance organizations the ability to monitor and control each individual system's operation remotely, with real-time effi- ciency, while remaining invisible to the homeowner. VeriComm AXB panels allow remote operators to change system param- eters, including timer settings, from the Web interface. Typical AXB_ VeriComm° Control Panel Standard Models: VCOM AXB 1, VCOM AXB2 To Specify... To specify this panel for your installation, require the following: Basic Control Logic: Three Operating Modes • A "Start-up Mode" for the initial 30 days, during which the system collects trend data to establish operating standards for future reference. • A "Normal Mode" that manages day-to-day functions. • A "Test Mode" that suspends data collection and alarm report- ing during installation and service. Data Collection and Utilization • Data logs of system conditions and events, such as pump run times, pump cycles, and alarm conditions. Troubleshooting and Diagnostic Logic • Troubleshooting capabilities that can report suspected failed components, which then trigger Alarms. Advanced Control Logic Communication and Alarm Management • Remote telemetry capabilities coupled with a Web -based monitoring application (see VeriComm Monitoring System, ATD-WEB-VCOM-1)for communication and alarm manage- ment. Updating of point values (including timer settings) and receipt of queued changes during each communication ses- sion with host. Communication sessions that occur monthly, at a minimum, and more frequently during alarm conditions. • Multiple methods of communication, as follows: Call -In to VeriComm° Host — Automatic notification to host of "Alarms," which signal fault conditions that need to be addressed immediately (e.g., pump failure). — Automatic notification to host of "Alerts," which signal less critical fault conditions and which trigger the panel's troubleshooting logic and alternative operating mode (e.g., stuck float switch). — Automatic notification to host of "Updates," which include alarm updates or all -clear notifications following Alarms/ Alerts, as well as normally scheduled monthly panel reports. — Manual, forced communication from panel to host to effect an updating of point values and receipt of queued changes. Real -Time Direct Connection to Panel — Manual, direct connection at the site via RS-232 serial port, to allow a local operator real-time access to detailed logged data and the ability to change point values from a laptop. — Manual, forced communication by local operator/ homeowner at the site to initiate an auto -answer mode, allowing a remote operator real-time access to detailed logged data and the ability to change point values. During real-time, manual connections, software with open architecture (and password security) is used; no proprietary software is required. VT100 protocol allows access and control from any computer modem (Mac or PC) with a simple com- munication program (e.g., Windows° HyperTerminal); multilevel password protection in panel ensures that only qualified per- sonnel can access the panel's data. Additional Features • Status light indicators on the board, including ... • — Flashing green LED for normal operation — Yellow LEDs for status of digital inputs 9 p Orenco Systems' Incorporated — Red LEDs for status of digital outputs C ,n, xthrmyv" and modem activity W,Irv°r, • UL-recognized and FCC -approved 8-9843 www.orenco.eom wvvw.o enco.G • Advanced control logic that activates during float malfunctions For more information, t our online demo at to diagnose the situation and keep the system operating nor- try ATD- .5 @ 6/ 6 www.vericomm.net(no password required). Rev. z.5©sios mally until servicing. Page 1 of VeriComm° AXB Control Panels 1. VeriComm`= Remote Telemetry Board 2. Motor -Start Contactors 3. Toggle Switches 4. Control Circuit Breaker 5. Pump Circuit Breakers 6. Fuse 7. Transformer 8. Audio Alarm 9. Visual Alarm 10. Panel Enclosure Standard Components 10 9 8 7 6 Feature Specifications 1. VeriComm`= Remote Telemetry Unit* ATRTU-100: 36/18 VAC (center tap transformer), 8 digital inputs, 4 analog inputs, 4 digital outputs, 0 analog outputs, on -board modem (2400 baud), LED input and output indicators, 1-year battery backup of data and program settings. 2. Motor -Start Contactors 120 VAC: 16 FLA, 1 hp, 60 Hz; 2.5 million cycles at FLA (10 million at 50% of FLA). 240 VAC: 16 FLA, 3 hp, 60 Hz; 2.5 million cycles at FLA (10 million at 50% of FLA). 3. Toggle Switches Single -pole switch, automatic On, with spring -loaded, momentary, manual On. 20 A, 1 hp. 4. Control Circuit Breaker 10 A, OFF/ON switch. Single -pole 120 VAC, double -pole 240 VAC. DIN rail mounting with thermal magnetic tripping characteristics. 5. Pump Circuit Breakers 20 A, OFF/ON switch. Single -pole 120 VAC, double -pole 240 VAC. DIN rail mounting with thermal magnetic tripping characteristics. 6. Fuse 120 VAC Primary, 36 VCT @ 0.85 A Secondary. 7. Transformer 250 VAC, 1 A. 8. Audio Alarm 95 dB at 24 in. (610 mm), warble -tone sound. 9. Visual Alarm 7/8 in. (22 mm) diameter red lens, "Push -to -silence." NEMA 4, 1 W bulb, 120 VAC. 10. Panel Enclosure Measures 15.5 in. high x 13.3 in. wide x 6.7 in. deep (384 mm x 338 mm x 170 mm). NEMA 4X rated. Constructed of UV -resistant fiberglass; hinges and latch are stainless steel. Conduit couplings provided. VCOM-AXB1 120 VAC, 3/4 hp, 14 A, single-phase, 60 Hz. VCOM-AXB2 240 VAC, 2 hp, 14 A, single-phase, 60 Hz. Optional Components Feature Specifications Product Code Adder Pump Run Light 7/8 in. (22 mm) diameter green lens. NEMA 4, 1 W bulb, 120 VAC. PRL Antic ondensation Heater Self-adjusting: radiates additional wattage as temperature drops. HT Programmable Timer Discharge side timed dosing. PT UV Disinfection Compatibility UV grounded power circuit and alarm contacts. Pump disable upon UV failure. UV *See VeriCommm Remote Telemetry Unit (ATD-CP-VCOM-1) and VeriComm Monitoring System (ATD-WEB-VCOM-1) for more detail ATD-CP-VCOM-7 Rev. 2.5 © 6/06 Page 2 of 2 Float Switch Assemblies °a Orenc Systems Incorporated 1.800-348-9843 Installation, Operation and Maintenance Instructions Model MF Installation Instructions The float switch assembly is typically mounted in the screened pump vault or effluent screen inside of a septic or dosing tank. The assembly is detachable without removal of the screened pump vault or effluent screen. A typical float switch assembly is shown below. Step 1: Each float cable is provided with a color marker. This marker indicates the function of the float. Make sure that your float cable color markers corre- spond with the wiring diagram provided. If the wiring diagram does not match your float cable marker colors, contact Orenco Systems® Inc. or your local dealer for assistance. Step 2: To check for proper float switch operation, move each switch up and down and check for interference. Remove the assembly from its holding bracket by snapping it out of the holding bracket. 0 I f Float function color marker Float stem Adjustable float 1. collar Stainless steel set screw Float I 1 1 © 2003 Orenco Systems' Inc. NIN-MF-MF-1 Rev. 2.0, © 11/04 Page 1 of 4 Installation Instructions (continued) U E'J Step 3: If any float interferes with another, the float may be adjusted by loosening the stainless steel set screw provided in the float collar. Using a phillips screwdriver, slowly back the screw out of the collar to a point at which the collar may be adjusted. Be careful not to back the screw completely out of the collar. Carefully rotate the collar on the stem until the float switches can move freely past one another. Tighten the stainless steel set screw and recheck. Warning: Be careful not to alter the the tether lengths of any of the floats. Alteration of the tether length may affect proper operation of the float switch assembly. Step 4: Check the float settings with the project plans and specifications. If the set- tings need to be adjusted, loosen the set screw as described in step 3. Adjust the float switches to the desired level and tighten the set screw. Make sure float level settings do not violate any state or local regulations. Note: The float stem provided is the maximum length possible without interfering with the pump minimum liquid level or screened pump vault intake ports. Never lengthen the float stem without prior approval from Orenco. Lengthening of the float stem will void the warranty. Step 5: Replace the float switch assembly in the holding bracket. Make sure the assembly snaps fully into the bracket. Step 6: To allow for easy removal of a float switch assembly, a 1" diameter handle may be added to the top of the float switch assembly. Measure the distance from the top of the float switch assembly up to about one foot from grade level. Cut a 1" diameter PVC pipe to the measured length and glue it into the handle. NIN-MF-MF-1 Rev. 2.0, © 11/04 Page 2 of 4 © 2003 Orenco Systems® Inc. Installation Instructions (continued) Step 7: When used with an Orenco electrical splice box: Push the level control wires through the watertight cord grips into the electrical splice box. Leave an adequate length of electrical cable coiled inside the riser to allow for easy removal of the pump and float switch assembly. Do not remove the colored markers or the paper tags from the float cables, and do not try to thread the markers and tag through the cord grip. Tighten the cord grips by hand, not by tool, then test the tight- ness of the cord grips by tugging on each cable. A cable is secure when the cord grip is tight enough to prevent slippage. Adequate lengths of cable should be left within the splice box to allow easy removal for future disconnecting and resplicing. Note: See the splice box instructions (E/N-SB-SB-1) and corresponding splice box diagram for connection instructions. 7 © 2003 Orenco Systems® Inc. NIN-MF-MF-1 Rev. 2.0, © 11/04 Page 3 of 4 Maintenance Instructions CIS Orenco Systems" Incorporated 1-800-348-9843 During the annual inspection, follow the testing procedures provided to ensure that the system is operating properly. If a float is found to be faulty, either during the annual inspection or during troubleshooting after an alarm condition, see the section below titled Removing and Replacing Inoperative Floats. Removing and Replacing Inoperative Floats Important: Before doing any work either on the wiring to the level control floats and pump in the vault or in the pump control panel, switch the circuit breakers in the panel to their "OFF" positions, then switch off the power to the system at the service entrance panel. 1. Remove the float assembly from the vault. 2. Using a Phillips screwdriver, remove the stainless steel screws from the splice box lid, being careful not to drop the screws into the tank. If the splice box was submerged, or if there is a crack in the conduit, there may be water in the splice box. If this is the case, remove water from the splice box with a syringe, sponge, or other appropriate method. Loosen the cord grip at the splice box and verify the appropriate splice for the float. Unscrew the wire nuts and remove the float. 3. Remove the inoperative float and replace it with a new one. Push the float cable through the watertight cord grip into the electrical splice box. Leave an adequate length of electrical cord coiled inside the riser to allow for easy removal of the float assembly. Do not remove the colored markers or the paper tags from the float cords, and do not try to thread the markers and tag through the cord grip. Tighten the cord grip by hand, notby tool, then test the tightness of the cord grip by tugging on the cord. A cord is secure when the cord grip is tight enough to prevent slippage. An adequate length of cord should be left within the splice box to allow for easy removal for future disconnecting and resplicing. 4. Refer to document EIN-SB-SB-1 for instructions to splice the float wire to the wire from the control panel. Attach the float wires using the waterproof wire nuts. It is necessary to replace this wire nut with a new watertight wire nut. Always use watertight wire nuts or heat shrink splice kits for all connections! 5. Replace the float and collar and return the assembly to the pump vault. 6. Reconnect power and test the unit. NIN-MF-MF-1 © 2003 Orenco Systems® Inc. Rev. 2.0, © 11/04 Page 4 of 4 Float Switch Assemblies Applications Float switches are used to signal liquid level positions for alarm and pump control applications. Orenco float switch assemblies can be mounted in pump vaults, effluent screens, pump basins, and risers. On x 3 0 3 Set point R c Y Off -------- Float stem The "On" and "Off" positions describe normally open floats. For normally closed floats, the functions are reversed. Materials of Construction Float housing Impact -resistant, noncorrosive PVC plastic for use in liquids up to 140' F (60' C) Float cord, Flexible 2-conductor (UL, CSA) SJOOW; SuperVu-Tron° P and N models Supreme, yellow Float cord, Flexible 2-conductor (UL, CSA) SJOW; water-resistant All other models (CPQ; neoprene coating Float collar ABS General All models listed are UL listed and CSA certified for use in water or sew- age. Non -mercury float switches (models B, C, N, and P) are used where components containing mercury are prohibited. Float switches are typically ordered in assemblies that include one or more switches mounted on a 1-inch PVC float stem. ABS float collars are used to provide secure mounting that is easily adjustable. Normally -open T" float switches have a blue cap for easy identifica- tion; normally -closed "N" float switches have a red cap. T" and "N" model float switches use Super Vu-Tron® electrical cords for superior chemical and water resistance. Float Models Standard Models Pump Tank: P (x3) B,C,G,N,P MF❑❑'❑❑'❑ ❑ord length option: Blank = 10 ft (3 m), standard 20 = 20 ft (6 m) 30 = 30 ft (9 m) 50 = 50 ft (15 m) Application: FS = field set FTL = elbow -style (base -inlet fitters only) PB = pump basin V = pump vault (standard float settings) STEP = Standard float settings for STEP STEPRO = Standard float settings for STEP with redundant off SVCOM = Standard float settings for VCOM simplex Float stem length: Blank = no float stem (floats and collars only) 19, 21, 27, 33, 37, 39, 45, 51, 57, 66 = stem length, in. 5,11 = stem length, in. (for elbow -style float brackets) Float switch models (listed in order from the top of the float stem down): B, C, G, N, P Number of float switches (when using multiples of the same float switch model): Blank = no multiples of the same float switch model Float switch assembly Product Code Diagram When ordering float switch assemblies, remember to list float switches from the top of the float stem down. An "MFPBN-" nomenclature indi- cates one T" switch at the top of the stem, one "B" in the middle of the stem, and one "N" switch at the bottom of the stem; an "MF2PN-" indicates T" switches at the top and middle of the stem, and one "N" switch at the bottom of the stem. Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-MF-MF-1 Rev. 3.0, © 03/17 Page 1 of 2 Signal- and Motor -Rated Float Switch Matrix Float I State' Volts I Amps hp I Tether X I Y Drawdown' Signal -rated mechanical floats' (for control switch applications) P Modela Normally open Mechanical Yes n/a n/a n/a 2.00 in. 1.50 in. 0.50 in. 2.00 in. N Model' Normally closed Mechanical Yes n/a n/a n/a 2.00 in. 1.50 in. 0.50 in. 2.00 in. Motor -rated floats' (for pump switch applications) B Model Normally open Mechanical No 120V 13A 1/2 hp 2.00 in.' 2.50 in. 1.50 in. 4.00 in. 240V 13A 1 hp 3.00 in. 3.00 in. 1.50 in. 4.50 in. 4.00 in. 3.25 in. 1.50 in. 4.75 in. C Model Normally open Mechanical No 120V 13A 1/2 hp 2.00 in. 3.00 in. 2.50 in. 5.50 in. 240V 15A 2 hp 3.00 in.' 3.50 in. 3.00 in. 6.50 in. 4.00 in. 4.00 in. 3.50 in. 7.50 in. 5.00 in. 4.50 in. 4.00 in. 8.50 in. 6.00 in. 5.25 in. 4.25 in. 9.50 in. G Model Normally open Mercury Yes 120V 15A 3/4 hp 2.00 in. 1.50 in. 3.00 in. 4.50 in. 240V 15A 2 hp 3.00 in.b 1.75 in. 3.00 in. 4.75 in. 4.00 in. 2.00 in. 3.50 in. 5.50 in. a. Suitable for use with VCOM and MVP. b. Standard tether length Notes State: normally open or normally closed The default state of a float - normally open or normally closed - refers to the contact positions in the float when the float is resting (down). Float switches have an internal contact. The terms "normally open" (N/0) and "normally closed" (N/C) refer to the state of the float switch contact in the down position. A normally open float switch has an open contact (oft) in the down position and a normally closed float switch has a closed contact (on) in the down position. Different panel functions require different types of float switches. Most applications require float switches that are normally open. One notable exception is the redundant off and low-level alarm function that requires a normally closed float switch, except with MVP and VCOM panels. IR (intrinsically safe relay) Approved for use with intrinsically safe, Class I, Division I applications, where reliable float switch operation with very low current is required. 3Drawdown Drawdown (in inches) refers to the difference in liquid level between a float switch' activation and deactivation points. Drawdown can be altered by adjusting the tether length of the float switch cord. When selecting float switches, keep in mind that any float switch that can directly start and stop a pump (one that has no motor contactor in the control panel) should have a drawdown capability, to avoid rapid cycling of the pump. Signal -rated or motor -rated Every float has a maximum amount of current it can handle. Exceeding these limits may cause premature failure. Signal -rated or "control' floats are used to activate pump control panels and alarms. Only low -amperage signals pass through these float switches, hence the float switch is "signal -rated. "All Orenco panels that use motor contactors can use signal -rated float switches. In some systems, a float switch is used to directly start and stop a pump. In this application, the current that is running the pump passes through the float switch as well, and the float switch must be "motor -rated. "In most instances, a motor -rated float switch can be used as a signal float switch. NTD-MF-MF-1 Orenco Systems° Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com Rev. 3.0, © 03/17 Page 2 of 2 MINI—CLICK--HV H1111tel 0 0 The Irrigation Innovators here's nothing more embarrassing —or more wasteful or costly —than an irrigation system that runs when it doesn't have to ... in the rain. Mini-Clik° provides the simplest, most effective way to prevent sprinklers from coming on during or after precipitation. It easily installs on any automatic irrigation system, then shuts sprinklers off in a storm and keeps them off, automatically compensating for the amount of rainfall that occurred. Disks absorb water and expand proportionally to the amount of rain that fell (e.g., a Mini-Clik Rain Sensor small cloudburst would result in little absorption, a 6" thunderstorm would lead to more absorption and expansion). As the moisture -laden disks expand, they eventually activate a switch that interrupts the circuit from the controller to the valves. Once dry, they contract and release the switch. Thus, Mini-Clik 0 v F automatically resets without ever Q ti affecting your controller. There's no WATER better way to ensure that a system isn't watering when it isn't necessary. Easily installs on any automatic irrigation system Versatile enough to work with all popular controllers Patented mechanism cannot be fouled by dirt or debris t Reliable operation, no false shutdowns Adjusts to actuate at various rainfall quantities Set from 'Is" to 1" based upon your local conditions Includes 25 feet of 20 gauge two conductor wire Fast and easy mounting out of sight 5-year warranty Your guarantee of dependable operation Why You Should Ask for a Genuine Mini-Clik Sensor: Adding the patented Mini-Clik sensor to your system's irrigation controller is the easy way to make system operation truly automatic. By interrupting programmed watering during rainy periods, the Mini-Clik can save thousands of gallons of water each season. Unlike other rain sensors, the Mini-Clik is accurate, reli- able, and proven effective in lowering your water usage. Models MINI-CLIK—standard Min i-Clikmodel MINI-CLIK-HV —code approved for liquid tight electrical fittings for 120 or 240 volt wiring applications MINI-CLIK-C —1/2" female threaded inlet at bottom MINI-CLIK-NO — normally open switch MINI-CLIK-C-NO —1/2" female threaded inlet at bottom, normally open switch Dimensions • Height:5 inches • Length: MINI-CLIK:6 inches MINI-CLIK-HV: 71/2inches Operating Specifications Switch Rating: 5 amps, at 125/250VAC (MINI-CLIK and MINI-CLIK-C) Wiring: MINI-CLIK and MINI-CLIK-C: Typically interrupts the common ground wire between the solenoid valves and the controller MINI-CLIK-HV: For use with high voltage irrigation systems, and systems using pumps drawing less than 10 amps peak MINI-CLIK-NO: for use with controllers that require a normally open sensor switch Included: 25 ft. of #20 two conductor wire, two mounting screws, controller identification label, and detailed instructions Mini-Clik° Rain Sensors All Mini-Clik rain sensors are UL Listed and available in three different models to accommodate your particular wiring needs. MINI-CLIK The standard Mini-Clik model, for use in most appli- cations. Constructed of high impact thermoplastic and aluminum. Simple click -stop settings accurately measure rainfall in quantities of %s"to I " Reset rate is adjustable. Model: MINI-CLIK MINI-CLIK-C Features a %" female threaded inlet at the bottom to accommodate any type of conduit to enclose wire. Electrical PVC or plumbing PVC pipe can be used with this unit since it is intended for 24 volt �+ applications. Model: MINI-CLIK-C MINI-CLIK-HV Adds in code approved liquid -tight electrical fittings for 120 or 240 volt wiring applications. Also includes 18 inches of 16 AWG installation wire. Integral bracket with supplied electrical fittings and conduit. Ready to mount on any standard junction box. Model: MINI-CLIK-HV Bypass Switch Box: Give Any Automatic Controller's Remote Sensors the Capability to Bypass — All It's the easy way to put a system in the manual mode as would be needed during servicing and troubleshooting operations. Featuring a compact heavy-duty switch mechanism, the Bypass Switch Box mounts quickly and easily with its no -strip wire connectors and supplied adhesive tape. f Mini -Weather Station: Control By compensating for the effectsofnatural System Operation with Sensor rainfall, the Mini- Clik saves wo ter and typically pays for itself in just one season. Wind, Rain, and Temperature lodel: BPSW s for With the Hunter Mini -Weather Station you get t each of Hunter's three different sensor devices in one Ar m% single convenient unit. The Mini-Clik rain sensor shuts sprinklers off in a storm and keeps them off, automat - SPECIFICATION OUIDE ically compensating for the amount of rainfall that EXAMPLE: MINI-CLIK- HV occurred. The Freeze-Clik°prevents system activation T by automatically stopping the flow of water when MODEL OPTIONS outdoor temperatures drop near freezing. The Wind- MINI-CLIK HV=High Voltage Model for 110/220VAC Applications C=Conduit Mount Model. -FR Clik° shuts off systems during periods of high wind, NO =Normally Open Switch then automatically resets the system when conditions are more favorable. Easy to Nate: For Mini-Clik" in Sensor Guard enclosure, specify SG -MC. To add Bypass Switch Box to any non -Hunter controller mount (it attaches to your controller with just two wires) and easy to use, the Mini - installation, specify BPSW with sensor. Bypass switch function is standard in all Hunter controllers. Weather Station takes all the guesswork out of when you shouldn't water. Hunter Industries Incorporated • The Irrigation Innovators 1940 Diamond Street • San Marcos, California 92078 • TEL: (1) 760-744-5240 • FAX: (1) 760-744-7461 ©2006 Hunter Industries Incorporated www.Hunterindustries.com P/N700592 LIT-277 3/06 Hmdchr® Mini-Clik Rain Sensors Installation Instructions on the controller, disconnect it. Attach one wire of the Mini-Clik to the "common" terminal (usually marked "C") on the controller. Attach the other wire of the Mini-Clik to the common wire leading to the valves. Note: The common wire to the valves does not have to be interrupted at the controller. The Mini-Clik may be wired anywhere along the common wire line. B. 24 Volt Solenoid Valves with Booster Pump (See Figure 4) Locate the common wire to the solenoid valves and the common wire leading to the coil of the relay that starts the pump. If these two wires are connected to the "common" terminal on the controller, disconnect both of them. Twist together these two wires along with one wire from the Mini-Clik, and secure with a wire nut. Attach the other wire of the Mini-Clik to the "common" terminal on the controller. Note: The pump circuit output must be 24 Volts in this situation. Do not proceed if 110V. C. Special Instructions for Mini-Clik-HV (See Figures 5 and 6) The two taped and stripped wires are the ones to be used when following these accompa- nying diagrams. The third wire should be terminated with a wire nut (not sup- plied). All wire connec- tions with the Mini-Clik should be made with wire nuts and located in a junction box. Where the timer is controlling a pump, the relay may be inside the timer, external or non- existent. If there is no relay in the circuit, one must be added. The wiring for an internal or external relay is the same: the Mini-Clik breaks the circuit to the coil of the relay only. Either wire of the coil may be broken. Operation Check to Verify Correct Wiring Turn on one zone of the irrigation system that is visible while you are in reach of the Mini-Clik. Manually Mini-Clik Controller C 1 2 3 4 SG) 0 0 Third Normally - Open Lead Solenoid Common Wire to Valves All Valves Figure 3 Controller Mini-Clik Pump orMV C 1 2 3 4 G) (2) S 0 Line -In o Terminate Normally - Open Relay Solenoid Common Valves Wire to All Valves Line -Out (to Pump) Figure 4 Mini-Clik-ITV Controller 110v 110V Switched Input Input 110V Line Terminate 110V Solenoid Valves Figure 5 depress the spindle at the top of the Mini-Clik until you hear the switch "click" off. The sprinkler zone should stop instantaneously. If it does not, check wiring for correctness. It is not necessary to "wet" test the Mini-Clik, although it will test the operation fine, if desired. Figure 7 1/8 1/4 1/2 3/4 rr Vent Ring Vent The Mini-Clik can keep the irrigation system from starting or continuing after rainfall quantities of 1/8", t/a", 1/2 % 3/4" or 1 ". To adjust it to the desired shut- off quantity, rotate the cap on the switch housing so that the pins are located in the proper slots (see Figure 7). Do not forcibly twist the cap as this might break the pins. The time that it takes the Mini-Clik to reset for normal sprinkler operation after the rain has stopped is determined by weather conditions (wind, sunlight, humidity, etc.) These conditions will determine how fast the hygroscopic discs dry out, and since the turf is also experiencing the same conditions, their respective drying rates will roughly parallel each other. So when the turf needs more water, the Mini-Clik is already reset to allow the sprinkler system to go at the next scheduled cycle. There is an adjustment capability on the Mini-Clik that will slow down the reset rate. By turning the "vent ring" (see Figure 7) to completely or partially cover the ventilation holes, the hygroscopic discs will dry more slowly. This adjustment can compensate for an `overly sunny" installation location, or peculiar soil conditions. Experience will best determine the ideal vent setting. The Hunter ICC and SRC controllers are equipped with a built-in bypass that allows you to override an active sensor. For controllers not equipped with this feature, should you desire to bypass the operation of the Mini-Clik for any reason (i.e., turn on your system even though the Mini-Clik has shut `off" due to rainfall), there are two simple ways to do this. The first is to add our Bypass Switch Box. This mounts on or next to the controller, and by simply moving the switch, the Mini-Clik is bypassed. The second method is to go to the Mini-Clik and raise the "cap" a couple of settings higher or completely remove it. This takes the pressure off the switch button, which allows the valve circuit to close again. Note: Using the "manual"switch on non -Hunter controllers typically will not bypass the sensor. There is no required maintenance for the unit. The Mini-Clik does not have to be removed or covered for "winterizing" purposes. Troubleshooting Follow these simple checks first before assuming the unit is bad and replacing it. System will not come on at all: A. First, check to see that the Mini-Clik discs are dry and the switch `clicks" on and off freely by pressing the top of the spindle. B. Next, look for breaks in the wire leading to the Mini-Clik and check all wire junctions. C. Finally, if the Mini-Clik is dry and the wire leading to it is good, check the Mini- Clik switch by nicking the insulation of the two `outer" wires near the unit to expose copper. Turn one sprinkler zone on, and apply a "jumper wire" across the two exposed wires. If the sprinkler now comes on, the switch is bad. Wrap all nicked wires with electrical tape. System will not shut off even after heavy rainfall: A. Check wiring for correctness (see "Operation Check to Verify Correct Wiring"). B. Check sensitivity setting on Mini-Clik — move cap to more sensitive setting. The Mini-Clik is an accurate rain gauge and can be verified by setting up a "tube" type rain gauge in the same vicinity and making periodic readings. C. Is the rainfall actually hitting the Mini-Clik? Check for obstructions to rainfall such as overhangs, trees or walls. All Mini-Clik models are listed by Underwriters Laboratories, Inc. (UL). Samples of these devices have been evaluated by UL and meet the applicable UL standards for safety. Hm&hr' Mini-Clik Rain Sensors Installation Instructions In most installations, the Mini-Clik acts as a switch to break the circuit to the solenoid valves of the irrigation system when it has rained. This allows the timer to advance as scheduled, but keeps the valves from opening the water flow. Once the Mini-Clik has dried sufficiently, the switch closes again to allow for normal operation. The Mini-Clik has three blue wires coming out of it. Two are connected to a 25 foot extension, and the third center one is left disconnected. This center blue wire is the "normally open" lead of the switch and is not used in most installations. The remaining two extension wires are colored (one "silver" tinned, the other natural copper); however, in the following instructions it will not matter which wire is connected at a given junction. For the Model Mini-Clik-C: This rain sensor unit is the same as the standard model except for the lack of an aluminum mounting bracket and the addition of a 1/2' threaded cap, which allows for the easy use of electrical conduit to totally enclose the wires. Unless local code states otherwise, plumbing grade PVC pipe can be used as well as electrical grade conduit. For the Model Mini-Clik-HV: This rain sensor unit is designed to be used with automatic irrigation systems of two principle designs: 1) single -station electrical timer (e.g., Intermatic) that switches power to a pump, either directly or through a relay; or 2) single -station electrical timer that switches power to a solenoid valve. Standard Model: Using the screws provided, mount the Mink Clik on any surface where it will be exposed to unobstructed rainfall, but not in the path of sprinkler spray. The switch -housing portion must be upright (as pictured), but the swivel - bracket can be moved for mounting on any angled surface. Loosen the locknut and screw before swiveling bracket, and then re -tighten. For the Conduit Model Mini-Clik-C: The conduit acts as the mounting support for the unit.Therefore, place and mount the conduit to allow for the desired sensor location as described in the main instructions for the standard model. Be sure to support the conduit sufficiently along its various lengths. For the High -Voltage Model Mini-Clik-HV: The mounting of this unit is primarily made by screwing the fitting end into the threaded holes of covers to rectangular junction boxes (for outdoor use) or the covers of round junction boxes commonly used for outdoor spotlights. Locate the junction box so that with the Mini-Clik attached, unobstructed rainfall will hit the outermost sensing end of the unit. If a longer reach is needed, the "Carlon" flexible conduit piece can be substituted with a slightly longer piece (up to 8" length with no support or up to 11" with support). Helpful hints for mounting: A. When looking for a suitable location such as on the side of a building or post, the closer the Mini-Clik is to the controller, the shorter the wire run will be. This will also minimize the chance for wire breaks. B. The ideal location for mounting is not always the most practical location. In the case where a compromise must exist (such as low location on a side wall rather than the preferred high location), note that the Mini-Clik will still work as it will always receive some rainfall — it just will not be as accurate in its gauging as it could be. C. As described in the "Operation" section of this manual, `reset rate" refers to the amount of time it takes the Mini-Clik to dry out sufficiently for the sprinkler system to be allowed to come back on. The mounting location will affect this rate and should be taken into consideration should extreme conditions exist. For example, mounting the Mini-Clik on a very sunny, southern end of a building may cause the Mini-Clik to dry out sooner than desired. Similarly, mounting on the northern end of a building with constant shade may keep the Mini-Clik from drying soon enough. Once the Mini-Clik is mounted, run the wire to the controller, and fasten it every few feet with wire clips or stapled for best results. If an extension to the wire provided is needed, use the following table to determine the minimum wire gauge needed: If the extension needed is: 25-50 ft. 50-100 ft. 100 ft. or more use: 20 AWG 18 AWG 16 AWG Important: The Standard Model Mini-Clik is sold and designed for hook up to 24 Volt irrigation controllers only. For wiring to 110V or 220V irrigation controllers, please consult your distributor or this factory. All wiring must conform to National Electrical Code or applicable local codes. For the Model Mini-Clik-C: WARNING! This unit is designed to be installed in conjunction with 24VAC circuits only. Do not use with 110 or 220VAC circuits. For the Model Mini-Clik-HV: WARNING! This unit must be installed by a qualified electrician in accordance with National Electrical Code and applicable local codes. The electrical rating of this device is 125-250VAC at 10.1 amps. Do not let current pass through this device that exceeds this rating. Do not install directly in line with any pump. Wiring to the Hunter SRC The Mini-Clik connects directly to the SRC. This allows you to easily override the sensor by using the RUN (BYPASS SENSOR) position on the dial. 1. Route the wires from the Mini-Clik up through the same opening used for valve wiring. 2. Connect one wire to the RS terminal and other to the C terminal (See Figure 1). 3. Connect the valve common to the RS terminal. Wiring to the Hunter ICC The Mini-Clik connects directly to the ICC. This allows you to easily override the sensor by using the Sensor switch on the front panel. 1. Remove the jumper from the two "SEN" terminals. 2. Route the wires from the rain sensor up through the same conduit opening used for valve wiring. 3. Connect one wire to the terminal labeled "SEN' and the other wire to the other "SEN" terminal (See Figure 2). Hunter SRC Connect Common to this Terminal when Mini-Clik using Rain Sensor Connect Rain Sensor Wires to These Two Terminals RS C 1 2 3 4 o Third Normally - LLSolenoid Open Lead (Do Not Use) Valves Figure 1 Mini-Clik Hunter ICC 0 C 0 P MV tThird SEN SEN e TEST Normally - Open Lead (Do Not Use) Figure 2 Other Controllers The two most common situations are shown below. For non-standard wiring situations, please consult your distributor or request our "Non-standard" wiring information packet. A. 24 Volt Solenoid Valves Only (No booster pump) (See Figure 3) With the two wires from the Mini-Clik at the controller, locate the "common ground" wire of the solenoid valves. If it is connected to the common terminal Hunter Industries Incorporated • The Irrigation Innovators © 2011 Hunter Industries Incorporated 1940 Diamond Street • San Marcos, California 92078 • U.S.A. • TEL: (1) 760-744-5240 • FAX (1) 760-744-7461 LIT-315 RevA 5/11 www.hunterindustries.com Drip Field Components BIOLINE: 08WRAM.6-24 AMERICAN ONSITE PRODUCTS BIOLINE DRIP TUBING The worlds most advanced conthuous seff-deaning pressure -compensating dripperline for wastewater. 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Water exits dripper in one location while exiting the Tubing in another_ • Three Dripper Flow Rates - provides the broadest range of flow rates available. Allows the designer to match the dripperline to any soil or slope condition. • Bioline Tubing is Completely Wrapped in Purple - the complete tubing is purple,easily identifiying it as a non -potable, regardless of how the tubing is installed_ • Vinyzene-Impregnated Drippers - prevents buildup of microbial slime. • Can be used subsurface - Bioline can be installed on -surface, under cover or subsurface. • No Special Storage Requirements - does not degrade if stored outdoors. • Techfilter Compatible - an optional level of protection, provides a limited lifetime warranty against root intrusion. Self -flushing Free Floating Diaphragm ffushes debrfs from dripper arnyrffine FffidentlyShort during operation Flow Path Pressure Compensaffng Bath and Outlet Turbonet Technology- Vinyzene Impregnated - mder antimicrobial pmtectfon ross-section to resist bufd-tip ofsffine allows large particles through Physical Barrier - flovv path on back of dripper Inlet Filter Specifications • Dripper flow rates: 0.4, 0.6 or 0.9 GPH • Dripper spacings: 12", 18" or 24" dripper spacings and blank tubing • Pressure compensation range: 7 to 70 psi (stainless steel clamps recommended above 50 psi) • Maximum recommended system pressure: 50 psi • Tuhing diameter 0.66" OD, 0.57" I❑ • Tuhing color Purple color indicates non -potable • Coil lengths: 500' or 1,000' (Blank tubing in 250') • Recommended filtration.-120 mesh • Bending radius: 7" • UV resistant • Tubing material: Linear lowdensitypolyethylene Additional flow, spacings, and pipe sizes available by special order. Please contact Netafim USA Customer Service for details. ,I NET�'� www.americanonsite.com 3-3 BIOLINE: 08WRAM.6-24 AMERICAN ONSITE PRODUCTS BIOLINE TECHNICAL SPECIFICATIONS (CONT.) BIOLINE DRIPPER OPERATION- 1. Regulating made Bioline`s continuous self-cleaning, pressure compensating dripper is a fully selftontained unit molded to the interior 2. Initiation of wall of the dripper tubing. flushing Cycle As shown at right, Bioline is continuouslyselftleaning during operation, not just at the beginning and end of a cycle. The 3. Flushing cycle result is dependable, clog -free operation, year after year. 4. Regulating made CROSS SECTION OF arri� BIOLINE DRIPPER now Shows how effluent enters the Sri, dripper from the center of the flow Wett where it is the cleanest. rohm SAMPLE MODEL NUMBER Bioline =08WRAM Dripperline Dripper Dripper Coil Flow Rate Spacing Length 0.4 GPH = A 12" = 12 500' = V500 0.6 GPH = .6 18" = 18 1,000' = 11 0.9 GPH = .9 24" = 24 BLANK Tubing Model Number. 250' = 08WRAM-250 ]� Drip e �{ Dripper BIOLINE Ordering Inforniation Flow Dripper Coil Model Rate Spacing Length Number 1,000' 08WRAM.4-12V 0.4 GPH 12" 500, 08WRAM.4-12V500 1,000' 08WRAM.4-18V 0.4 GPH 181, 500, 08WRAM.4-18V500 1,000' 08WRAM.4-24V 0.4 GPH 24" 500, 08WRAM.4-24V500 1,000, 08WRAM.6-12V 0.6 GPH 12" 500, 08WRAM.6-12V500 1,000' 08WRAM.6-18V 0.6 GPH 181, 500, 08WRAM.6-18V500 1,000' 08WRAM.6-24V 0.6 GPH 24" 500, 08WRAM.6-24V500 1,000' 08WRAM.9-12V 0.9 GPH 12" 500' 08WRAM 9-12V500 1,000' 08WRAM.9-18V 0.9 GPH 181, 500, 08WRAM.9-18V500 1,000' 08WRAM.9-24V 0.9 GPH 24" 500, 08WRAM.9-24V500 Blank Tubing 17mm 250' 08WRAM-250 www.americanonsite.com 3-5 Fence Detail o rt X �m a' tg 9A7 � Ci m, D (D O� O DN c 4 O n C� D N C �N O N � N c (D S O (D l � A O ti Lok D r � W z o � yUZI D i f � A ppX�r Q (0 (D Q � (D /D Op C C 1 m C (1 D r (0 N D0 � m D m ' a O N N {p o 3 ° z m3m A 4 C n U- O N N o Z m N3 a,�o \ N <D o Q N 3 m aQ _ N Q o 3 " C 5 N � (D Irrigation Headworks Components z O (/1�) `V \ 1 O 1 C NIuFi �p n � n f a C1 a - 7 � � S CD C S � � a /A C_ o �_ 0000000 M C v M � iti 0000000 r ° Ci— Ny O T �V �a � I � CO C o000000 `� 0000000� r+ a= o (A Oo= c (D o N 0 CD :30T 0) CO OD W y o ° � W CD rn mo^ Q � L► 1 o r �o ° n Vn x � V N � oa m Q f a a rn n 0 c a z O 0 aay N 0 f 32- m > C— rW � O ]] < n fl o 9p6 4 44 4 ca o Q I-1- O O Q CD co (� � �� o000000 Ci ou00000 0000000 000000u (D � fl 00 rt (D OEl a 0 O 0 0 o ° o O 0 a o a a O X ■ BOTTOM LOAD MULTI -JET METERS Master Meter's Multi -Jet meter exceeds the AWWA C708 standard. With sensitivity to measure water flowing as low as 1 /8 gallon per minute and accuracy unaffected by common particulates and build-up that would freeze other types, you can count on our Multi -Jet technology. Technical Specifications: AWWA Standard -Meets or exceeds all sections of AWWA Standard C-708, most recent revision. Compliant with SDWA, NSF ANSI 372 and NSF ANSI 61 standards. Register - Standard Direct Read, DIALOG° 3G AMR System registers, AccuLinx Encoder, and IP 68 Electrical Output registers available. Together, an integrated and migratable technology environment is attained; direct, proximity (touch), mobile AMR, and Fixed Network AM I. Register Sealing - Direct Read and DIALOG registers are permanently sealed with a scratch resistant glass lens, stainless steel base and wrap -around gasket to prevent intrusion of dirt or moisture. Features & Benefits: Rugged basket strainer built from advanced polymer materials for superior wear mitigation. Proprietary design produces smooth, laminar flow profile for improved accuracy Award -winning DIALOG 3G register design houses all vital components - encoder, RF transmitter, battery and antennae - safely within the register's stainless steel and tempered glass enclosure. Free of external wires, components and connections - the #1 cause of field related issues on competitive designs. Assures compliance with the Safe Drinking Water Act (SDWA). Measures with only one moving part that is hydro- dynamically balanced on a sapphire bearing to preserve accuracy and promote a positive bottom line. Exceptional performance in passing entrained solids and operating in environments with high mineral content. Clean, elegant measurement design is highly sensitive to leaks and low flow while limiting wear for excellent revenue protection. Master Meter // 101 Regency Parkway // Mansfield, TX 76063 // www.mastermeter.com U ■ BOTTOM LOAD MULTI -JET METERS Technical Specs (Cont'd): • Register Unit - Registration available in U.S. gallons, cubic feet or cubic meters. • Test Circle - Large center sweep hand with one hundred (100) clearly marked gradations on the periphery of the dial face (available on Direct Read and DIALOG 3G registers). • Design/Operation - Velocity -type flow measurement. Water that is evenly distributed by multiple converging inlet ports flows past an impeller in the measuring chamber, creating an impeller velocity directly proportional to water flow rate. The meter's register integrates that velocity into totalized flow. An inherent advantage for this design is unparalleled wear mitigation leading to sustained revenues. The register assembly is removable under line pressure permitting seamless, simplified upgrades in reading technology. • Strainer - A rugged, 360-degree advance polymer basket strainer protects the critical measuring element from damage. The unique strainer design smoothes the flow of water entering into the meter creating a laminar flow that is gentle on the meter's internal components. Tough materials operating in a smooth, balanced environment enable the meters to perform more accurately over time. Utilities' investments last longer while capturing more revenue. • Measuring Chamber - The measuring chamber housing and measurement element are built with an advanced synthetic polymer. Measurement surfaces are not wear surfaces, providing sustained accuracy despite the presence of entrained solids in the water. A long life, synthetic sapphire bearing serves as a wear surface with radially balanced water flows. The chamber housing is constructed in two parts to allow access to the impeller. Bottom plates available in Bronze, Cast Iron (CI) or Engineered Plastic. Flow Rating (gpm) 20 30 30 30 50 Continuous Flow (gpm) 15 20 3-50 Normal Flow Range (gpm) 1-20 2-30 2-30 2-30 Extended Low Flow (gpm) 1/4 1/2 Maximum Working Pressure (psi) 150 150 150 150 150 Maximum Working Temperature (F) i 120 120 120 120 Length (A below) 7-1/2" 7-1/2" 9" 9" 10-3/4" ffidth (B belo 3-5/8" 3-5/8" 3-5/8" 3-5/8" - Height, standard register with lid (C below) 5" 5" 5" 5" 5-1/4" Weight (Ibs) 3.95 4.0 4.1 4.6 5.25 IFacked To Cart o 6 6 6 4 - Carton Weight (Ibs) 25.1 25.4 26 19.8 22.4 Accuracy and Head Loss Chart ACCURACY% 0 P.S.I. 0 5 10 15 20 25 30 35 40 45 50 A B V.062118_f Master Meter // 101 Regency Parkway // Mansfield, TX 76063 // www.mastermeter.com 631110FLOW SUBSURFACE DRIP Description The Vortex filters are placed between the pump and dripfield to screen out any debris. Spin plates at the top of each screen direct the flow of debris to the base of the screen for easy self cleaning. Features - Simple self cleaning filter. Geoflow's Vortex filter depends on a simple forward flush to self clean. Incoming water is forced through a directional nozzle plate onto the inside of the stainless steel screen. A centrifugal motion starts inside the screen chamber, throwing particles outward against the screen. Gravity moves the debris down the screen wall to the flush outlet at the base of the Vortex Filter. - It is simple to install and operate, requiring very few moving parts. - Can be plumbed to self clean periodically with electronically activated solenoid valves (recommended), or continuously with slightly opened ball valves. - Sturdy stainless steel screen proven effective in onsite wastewater applications. A sinteringprocess in which three pieces of stainless steel mesh are transformed into one; a perforated plate, 30m then 150 mesh. - Body is a two-piece threaded housing with O-ring seal. Molded from high heat ABS and chemical resistant glass reinforced plastic. Vortex Screen Filter 1" Vortex Filter Width 1.5" and 2" Vortex Height IF Item Number Size (MPT) Max Flow rate (GPM) Filtration (mesh) Max. Pressure (psi) (ft.) 80 1 185 Width Height Flush Port (MPT) Area of Filtration (inches2) ' AP4E-75F 3/4" 10 150 6.0" 6.0" 3/4" 23.4 AP4E-1F 1" 20 150 80 185 6.5" 7.0" 3/4" 28.4 AP4E-1.5F 1.5" 45 150 100 231 12" 15.5" 3/4" 60.8 AP4E-2F 2.0" 70 150 80 185 12" 16.0" 3/4" 60.8 AP4E-75F 3/4inch Vortex Filter has been discontinued. Please use a larger filter for onsite wastewater applications. Replacement parts are still available. 150 mesh = 100 micron When in doubt, it is best to choose the filter with the larger screen area. Geoflow, Inc. Tel 415-927-60001800-828-3388 Fax 415-927-0120 www.geoflow.com Product Sheets-2011 F her VortexScreen12H27.indd Look for the Genuine Geof low stamp of quality ' m (FT) (PSI) D U) m 27.7 12 L Q M m 18.5 8 L 9.2 4 1.2 3/4" Vortex Screen Filter 3/�" Vortex �ilter 0 1 2 3 4 5 6 7 8 9 10 11 12 Flow - GPM Specification: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 3/4 inch male pipe thread (1VIIPT) inlet and outlet. The two piece body shall be capable of being serviced by untwisting and shall include an O-ring seal. An additional 3/4 inch MIPT outlet shall be capable of periodic flushing. The 150-mesh filter screen is all stainless steel, providing a 23.4 square inch filtration area. The screen collar shall be molded from vinyl. The 3/4" filter shall be Geoflow Vortex Filter model number AP4E-75E (FT.) (PSI) 34.7 15 aD m n F, 23.1 10 a 11.6 5 1 " Vortex Screen Filter 5 10 15 20 25 Flow (gpm) Specification: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 1 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be capable of being serviced by untwisting and shall include an O-ring seal. An additional 3/4 inch MIPT outlet shall be capable of periodic flushing. The 150 mesh filter screen is all stainless steel, providing a 28.4 square inch filtration area. The screen collar shall be molded from vinyl. The 1" filter shall be Geoflow Vortex Filter model number AP4E-1E VALVES ELECTRIC PBI THROTTLING VALVES 10 e a y o s 0 w 5 2 4 3 1" ELECTRIC PBI THROTTLING NYLON VALVE PRODUCT ADVANTAGES 323 ELECTRIC PBI THROTTLING NYLON VALVE ■ Durable, glass reinforced nylon construction provides superb hydraulic performance. ■ Large internal water passage with no moving parts in the flow path prevents clogging. ■ Built-in 2-Way Solenoid with low power requirement for ease of operation and reliability. ■ Simple installation either vertically or horizontally. ■ High resistance to corrosive water containing fertilizer and chemicals. ■ Standard with a flow control (throttling) handle. 10 15 20 30 40 50 60 80 100 150 200 FLOW (GPM) LIGHT BROWN AREA INDICATES RECOMMENDED OPERATING RANGE. SIZE GPM 1- 1 - 50 1 - 125 2- 1-176 323 1 - 264 SIZE LENGTH HEIGHT WEIGHT 4 7/8" 4 7/8" .5 LBS. 1 1/2" 7 3/8" 2.0 LBS. 7 7/8" 2.2 LBS. 323 9 1/4" 6 5/8" 3.1 LBS. 'NETAFIMTM GROW MORE WITH LESS APPLICATIONS ■ Small agricultural irrigation zones ■ Greenhouse and nursery irrigation ■ Cooling systems ■ Ultra high flow or low flow capacity irrigation systems SPECIFICATIONS ■ Available Sizes: 1", 1 1/2", 2" and 323 ■ Maximum Working Pressure: 1" - 115 psi and 2" to 323-150psi ■ Maximum Water Temperature: 140° F ■ Connections: Female Threaded NPT ■ Electrical Specifications: Voltage - Standard 24 VAC, 60 Hz Inrush Current -29mA Holding Current- 14mA Allowable Voltage Variation: 10% MATERIALS ■ Body and Bonnet: Glass Reinforced Nylon ■ Spring: Stainless Steel (AISI 302) ■ Nuts, Bolts, Washers: Stainless Steel (304) ■ Diaphragm: Natural Rubber SIZE ITEM NUMBER MODEL NUMBER 1" 71610-014015 61ETlPBI-BC 11/2" 71610-014040 61ET1.5PB12-BC 2- 71610-014507 61ET2PB12-BC 323 71610-015202 61ET323PB12-BC SOLD IN CASE QUANTITIES AND 24VAC ONLY 1" CASE QUANTITY = 20 1 1/2" AND 2" CASE QUANTITY = 8 323 CASE QUANTITY = 4 'NE TA FIM TIM GROW MORE WITH LESS NETAFIM USA 5470 E. Home Ave. Fresno, CA 93727 CS 888 638 2346 www.netafimusa.com A07010/13