HomeMy WebLinkAboutNCS000348_CPI SWPPP_20200318Stormwater Pollution
Prevention Plan
Prepared for:
CPI USA North Carolina LLC
Southport Plant
1281 Powerhouse Road, SE
Southport, North Carolina 28461
Prepared by:
RTP Environmental Associates, Inc.
304-A West M i I I brook Road
Raleigh, North Carolina 27609
November 24, 2014
Southport Plant SWPP Plan
November 24, 2014
CERTIFICATION FOR THE STORMWATER POLLUTION PREVENTION PLAN
CERTIFICATION —Responsible Official
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to ensure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including e possibility of fine and imprisonment for knowing violations.
1
David Groves Date
Plant Manager
CERTIFICATION FOR THE SPILL PREVENTION AND RESPONSE PLAN
This Stormwater Pollution Prevention Plan serves as the Spill Prevention and Response
Plan for the CPI Southport facility. In accordance with the requirements on Page 3 of the
NPDES Permit NCS000348 to discharge stormwater from the Southport plant:
The Spill Prevention and Response Plan (SPRP) shall incorporate an assessment of potential
pollutant sources based on a materials inventory of the facility. Facility personnel (or the
team) responsible for implementing the SPRP shall be identified in a written list incorporated
into the SPRP and signed and dated by each individual acknowledging their responsibilities
for the plan.
The signed and dated listing of team members on the following page satisfies this
requirement.
ii
1-1 n
Leader: David Groves
Title: Plant Manager / Z
Office Telephone: (910) 343-6701 1 (dat )
Co -Leader: Kevin Mixon
Title: Operations Manager. Zl1 t r
Office Telephone: (910) 343-6713 (Signature) (date)
Responsibilities:
The Plan is implemented, maintained, and amended at the intervals required in the Plan.
Appropriate measures and controls (BMPs) are implemented and maintained.
Periodic inspections are conducted.
Corrective or follow-up actions are completed in a timely manner.
All spills are promptly reported and cleaned up.
Ensures employees are periodically trained on Pollution Prevention.
Member: Virginia Grace
Title: Senior Advisor, Environmental
Office Telephone: (910) 343-6711 (signature) (date)
Responsibilities:
.Keeps the facility appraised of regulatory changes that require revisions to the Plan. .
Helps implement new requirements.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
Member: Alan Morse
Title: Plant Chemist <24�4 4t—,, Z Z 2.
Office Telephone: (910) 343-6705 (signature) (date)
Responsibilities:
Keeps the facility appraised of regulatory changes that require revisions to the Plan.
Helps implement new requirements.
Takes samples and submits stormwater reports.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
Member: Craig Wilson
Title: Maintenance Manager 7" '
Office Telephone: (910) 343-6730 re (date)
Responsibilities:
Keeps the facility appraised of regulatory changes that require revisions to the Plan.
Helps implement new requirements.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
iii
ort Plant SWPP Plan
Title: Shift Leads
Control Room Telephone: ---
Assists in spill reporting.
All spills are promptly reported and cleaned up.
iv
November 24, 2014
ort Plant SWPP Plan
TABLE OF CONTENTS
November 24, 2014
1.0
GENERAL INFORMATION............................................................................................. 1
2.0
SITE PLAN......................................................................................................................... 5
2.1
General Location Map.................................................................................................... 5
2.2
Narrative Description of Potential Pollutant Sources ..................................................... 5
2.3
Site Drainage Map with Potentially Exposed Areas .....................................................
13
2.4
Spill/Leak History.........................................................................................................
15
2.5
Non-Stormwater Discharge Certification.....................................................................
15
2.5.1 Procedure for Conducting a Non -Storm Water Assessment .....................................
16
2.5.2 Authorized Non-Stormwater Discharges (NPDES Permit Part VL3.) .....................
17
3.0
STORMWATER MANAGEMENT PLAN.....................................................................
18
3.1
Feasibility Study...........................................................................................................
18
3.2
Secondary Containment Requirements and Records ....................................................
19
3.3
BMP Summary..............................................................................................................
19
4.0
SPILL PREVENTION AND RESPONSE PLAN............................................................
22
5.0
PREVENTATIVE MAINTENANCE AND GOOD HOUSEKEEPING PROGRAM....
24
6.0
EMPLOYEE TRAINING.................................................................................................
25
7.0
RESPONSIBLE PARTY..................................................................................................
26
8.0
PLAN AMENDMENT.....................................................................................................
27
9.0
FACILITY INSPECTION PROGRAM...........................................................................
28
10.0
IMPLEMENTATION.......................................................................................................
29
11.0
POLLUTION PREVENTION TEAM..............................................................................
30
12.0
ANALYTICAL MONITORING REQUIREMENTS......................................................
31
13.0
QUALITATIVE MONITORING REQUIREMENTS.....................................................
37
APPENDIX A - Pollution Prevention Team Member Roster
APPENDIX B1 - NON -STORM WATER DISCHARGE ASSESSMENT AND
CERTIFICATION
APPENDIX B2 - NON-STORMWATER DISCHARGE ASSESSMENT AND FAILURE TO
CERTIFY NOTIFICATION
APPENDIX C - Semi -Annual Visual Inspection Checklist
APPENDIX D - Annual Plan Review Checklist
APPENDIX E - Environmental Incident Report
APPENDIX F -
Release Response and Reporting Procedures
APPENDIX G
- Southport Plant Stormwater Discharge Permit
APPENDIX H
- SWPP Plan Review and Amendment Form
►"A
Southport Plant SWPP Plan November 24, 2014
LIST OF TABLES
Table 1-1. Southport Plant Drainage Data..................................................................................... 4
Table 2-1. Inventory of Materials Exposed to Precipitation........................................................ 13
Table 2-2. Emergency Telephone Notification Numbers............................................................ 23
LIST OF FIGURES
Figure 1-1. General Location Map for the Southport Plant............................................................ 2
Figure 1-2. Site Drainage Drawing Showing Locations of Potentially Exposed Materials ........... 3
vi
ort Plant SWPP Plan
1.0 GENERAL INFORMATION
November 24, 2014
This Stormwater Pollution Prevention Plan (SWPP Plan) is required by Part II, Section A of NPDES
Permit NCS000348 to discharge stormwater from the Southport plant. The permit may be found in
Appendix G. This plan identifies potential pollutant sources at the Southport plant that could cause
surface water or ground water pollution. These sources include production operations and the handling
and storage of significant materials at the plant. This plan contains the elements required by Part II
Section A of the permit for minimizing stormwater pollution, and includes a summary of qualitative
and quantitative monitoring requirements applicable to each stormwater outfall.
The plant is located on Powerhouse Road, in Southport, North Carolina. Figure 1-1 is a
general location map showing the Southport plant in relation to transportation routes and
surface waters. All of the plant's stormwater outfalls discharge into an unnamed, intermittent
stream which originates just south of the leased property, flows west, then turns north,
discharging from a culvert beneath the main rail line. This stream, which is the surface water
feature near the plant property and is within 100-feet of the leased property boundary, then
flows to the north, ultimately joining the Duke Energy Cooling Water Canal at a point north of
the plant. The plant's wastewater basin discharge is pumped through a pipeline which also
discharges into the Duke Energy Cooling Water Canal. Figure 1-1 also indicates the latitude
and longitude of each of the plant's stormwater outfalls.
Figure 1-2 is a site layout diagram of the Southport plant. The diagram indicates the leased
property boundary, the stormwater discharge outfalls, on -site and adjacent surface waters,
industrial activity areas, all drainage features and structures, drainage areas for each outfall,
direction of flow in each drainage area, industrial activities occurring in each drainage area,
buildings, existing BMPs, and impervious surfaces. The percentage of each drainage area that
is impervious is shown in the table following Figure 1-2. Site topography is generally level
except for storage piles of coal, tire -derived fuel (TDF), wood chips, soil, and ash storage.
Figure 1-2 also includes current information about the receiving stream's status on the state's
303(d) list of impaired waters, whether the receiving stream is located in a watershed for
which a TMDL has been established, and what the parameters of concern are.
ort Plant SWPP Plan November 24, 2014
Duke Energy'-
Cooling Water Canal
v•
Facility Location its ' "— - %` • 4 . f
,,� .�. • .� ,-� '`�• f Southport -_
Plant
'! • " " Latitude: W 56' 41.6" N _
Longitude: 78° 0' 45.3" W ; a
t\, Outf 'Vo2. 003. and 00s,
(� ,i g$. - J �� latitude: 33° 56' 49.0" N i
Longitude: 780 0' 44.0" W
OutfaII5 004 and 406: °
Latitude: 5' 35.4" N
78 0 t
Longitude: 78° ' 35,7" W
North f •�,* _ ..
Scale (teet)
Figure 1-1. General Location Map for the Southport Plant
2
Southport Plant SWPP Plan
November 24, 2014
------------------------------------------------------------------------------------------
—
1
Limestone Limestone I
v y silo silo Stormwater Warehouse/ \ - Stormwater Wastewater
Trash Outfall No. 1 Maintenance ✓ y Wastewater Outfall No. 5 Treatment
Ash silo dumpsters Ash silo (001) Building Outfall 001 (005) Building
i
1
Pump House 1
' Drainage Area 5
R.O. Building TDIF Equipment and wire
Tank
i Storage Wastewater ► storage; totes of
Diesel Fuel Tank ► ' ®I ® ► Area Basin caustic and flocculant
► ❑ Drainage Area 1 ., '
E. F. P. Transformer 1 1 11
1
Gasoline and Drum ►
Storage Area ► `
1
Stormwater
1
Outfall No. 6 1
1
(006) ►
Unloading Bay ►
Demineralizer i L
Building
Neutralization Tank
Condensate
Storage Tank
►
►
I
1
1
1
1
<
1
1
Stormwater
Outfall No. 4
qre
(004) i
1
►
1
� 0
O
i •i
boo
i
1
1
►
► I �
1
1 �
Water I
Tank Drainage Area 7 Boiler
_, Building
Turbine
Building
1 1 1 1
r Yards Oil Trap P
--r •\• -� TT�iir rT�
I Switch Yard I
Truck Dumper 1
II Hydraulic Oil Tank
Truck Dumper 1
1 • •
1 • •
■1■ BELT CONVEYOR Z
.. •: ■ ..... Jr.
Drainage Area 2
1
1
1 Coal
a Storage
r n11 Area
i
�
Wood
Storage
Area
Sand Filter
A'*-
� North
I CO' a 100' 200`
SCALE: 1'=IOO' (Hariz.)
�y 0 Q ► i
Stormwater
Active ��_____ ___ Outfall No. 2
Coal Pile i (002)
1 �
Drainage rea 3
iStormwater
' Outfall No. 3
♦� • ��i (003)
piles of wood, ash, and soil
• •s : �� Rail Car Unloading Area
Truck Dumper 2 Hydraulic Oil Tank
Truck Dumper 2 Diesel Fuel Tank
Truck Dumper 2
LEGEND
Paved/Gravel Surface ••••••••• Conveyor
-------• Railroad Radial Stacker
-------• Drainage Area Boundary Stormwater Overland Flow
— • • — Leased Area Boundary — V-Ditch
Spill Cleanup Materials -------------- o Sand Filter Discharge
1111110. Stormwater Outfall
NOTE: All 13,123 Waters in INC are in Category 5-303(d) List for Mercury
due to statewide fish consumption advice for several fish species.
See table of Southport Plant Drainage Data on next page.
Figure 1-2. Site Drainage Drawing Showing Locations of Potentially Exposed Materials
3
Southport Plant SWPP Plan
November 24, 2014
Table 1-1.
Southport Plant Drainage Data
Total
Impervious
Contributing
Stormwater Drainage Area
Area
Percent
Drainage
Outfall
(acres)
(acres)
Impervious
Areas
No. 1 (001)
3.8
2.0
53%
DA1
No. 2 (002)
0.5
0.1
20%
DA6
No. 3 (003)
9.7
3.8
39%
DA3
No. 4 (004)
0.7
0.1
14%
DA4
No. 5 (005)
15.1
3.9
26% DAI, DA4, DA5, DA7
No. 6 (006)
0.8
0.8
100%
DA7
Flow to Wastewater Basin
5.4
2.4
44%
DA2
Note: Stormwater runoff from DAl, DA4, DA5, and DA7 all flows though
Stormwater Outfall No. 5 (005).
4
Southport Plant SWPP Plan
November 24, 2014
2.0 SITE PLAN
There are seven drainage areas and six stormwater outfalls at the Southport plant site. These
areas, delineated based on visual observations, review of available drawings, and discussions
with plant personnel, are shown in Figure 1-2.
2.1 General Location Map
The general location map for the Southport plant is presented in Figure 1-1.
2.2 Narrative Description of Potential Pollutant Sources
Drainage Area 1
Description of Area: Drainage Area 1 (DAI) includes
part of the power block portion of the Southport Plant.
Plant facilities located in DAI include: the Boiler and
Turbine Buildings with Conveyors and Conveyor
Towers, Baghouses and Exhaust Stacks, an Ash Silo and
ash unloading station, a Limestone Silo and limestone
unloading, Condensate Tank, and paved roads. The total
surface area of )A I is ±3.8 acres, of which ±2.0 acres are
impervious surfaces (i.e., buildings and roads). The area
of the two Transformer Yards are excluded from DAI, because stormwater from these yards
drains to the Oil Trap Pit and is then pumped to the Wastewater Basin.
Stormwater Facilities: The land in DAI drains to catch basins located along the road that
encircles the power block. The catch basins are connected via a buried storm sewer that exits
the site at Stormwater Outfall No. 1 (001) and enters a drainage canal. The drainage canal
discharges through Stormwater Outfall No. 5 (005) at the northwest corner of the leased
property, then flows through a culvert beneath the main rail line, continues north for about 0.5-
miles, and then discharges into the Duke Energy Cooling Water Canal.
Potential Pollution Source(s): The potential sources of storm water pollution in DAI are
discussed below:
1. Turbine Building and Boiler Building — Both of these buildings house equipment and
vessels (in the Oil Storage Room) which contain lubricating and hydraulic oils needed for
the steam turbines. This equipment has either conforming secondary containment or
diversion systems (to the Oil Trap Pit — which is in DA3) that provide conforming
secondary containment. Bulk transfer of oil products to the Oil Storage Room occurs via
truck inside the Building and any leaks/spills from the truck would flow to the floor drains
and then to the Wastewater Basin for treatment. The Building is fully enclosed and does
not present any potential for storm water pollution.
5
Southport Plant SWPP Plan
November 24, 2014
2. Conveyors and Conveyor Towers — Coal, wood and TDF occasionally falls from the
covered conveyors onto the ground beneath. The quantity of material that falls in this
manner is very small (on the order of <100 lbs/year), and the ground beneath the conveyor
is regularly policed to keep the area clean. These pieces have a small surface area to
volume ratio and therefore, a low potential to leach pollutants. Therefore, the potential
from storm water pollution from the Conveyors and Conveyor Towers is low.
3. Ash Silo (1) — An ash silo is located near the northwest corner of the Boiler Building.
Stormwater from the immediate vicinity of the ash silo is routed to the stormwater system.
The ash silo is equipped with an enclosed ash slurry system which makes a wet slurry
from the ash which is then loaded into trucks to minimize the generation of fugitive ash.
As such, the ash silo is a moderate risk as a source of stormwater pollution.
4. Limestone Silo (1) — A limestone silo is located near the ash silo. This is an enclosed
system which receives and delivers limestone via closed pneumatic systems. Limestone
can be pneumatically injected into the boilers via a closed piping system. Maintenance of
these systems will first involve system evacuation prior to opening to avoid releasing
limestone to grade. As such, the limestone silo is a moderate risk as a source of
stormwater pollution.
5. Condensate Tank — This tank contains demineralized water. As such, the potential for
storm water pollution from this tank is low.
6. Paved Roads — Currently, these roads only experience light traffic. As such, there is low
potential for storm water pollution from these sources.
Drainage Area 2
Description of Area: Drainage Area 2 (DA2) is in the
north -central portion of the Plant Site and has a drainage
area of ±5.4 acres. Plant facilities in DA2 include the
Coal Pile and Coal Storage Area, Wood Storage pad and
storage areas, Conveyors, Radial Stackers, TDF storage
area, the Wastewater Basin and Wastewater Treatment W
Building, and the Maintenance/Warehouse Building.'`
Additionally, both Transformer Yards are part of this
area, because stormwater from these yards flows to the Oil Trap Pit, and is then pumped to the
Wastewater Basin.
Stormwater Facilities: Except for the Transformer Yards, drainage within DA2 is routed to
the `V-ditch' the surrounds the Coal Pile and Coal Storage Area. Both the Transformer Yards
(via the Oil Trap Pit) and the `V-ditch' discharge stormwater into the Wastewater Basin for
treatment via pH adjustment and sedimentation. The Wastewater Basin discharges through
Wastewater Outfall 001 under NPDES Industrial Permit No. NC0065099.
6
Southport Plant SWPP Plan
November 24, 2014
Potential Pollution Source(s): Storm water pollution sources in DA2 include handling,
conveying, and storage of coal, wood chips, and tire derived fuel within the drainage area, and
any stormwater that contacts oil in the Oil Trap Pit. There is no potential for storm water
pollution from DA2 in the plant's stormwater-only outfalls, because all storm water runoff is
controlled and treated as an industrial wastewater before being discharged through
Wastewater Outfall 001.
Drainage Area 3
Description of Area: Drainage Area 3 (DA3) is located
in the eastern portion of the plant site and has a drainage
area of ±9.7 acres. Plant facilities in DA3 include portions
of the Cooling Towers, the Cooling Tower Chemical
Storage Areas, the Switch Yard, the Oil Trap Pit, the
Truck Dumpers, the Rail Car Unloading Area, the
Railroad Spur, and coal and wood unloading conveyors.
A sub -basin within DA3 drains to a sand filter. The
location of this filter is shown in Figure 1-2. The sand filter is designed to remove 85% of the
Total Suspended Solids from the sub -basin's stormwater before it is discharged to the northern
part of DA3. Excess stormwater collected in DA3 is discharged through
Stormwater Outfall No. 3 (003).
Stormwater Facilities: Stormwater runoff from the southern part of DA3 shown in the
sketch above, including the Truck Dumpers areas, either sinks into the ground, flows into the
sand filter, or, in the case of a very large storm, may flow along the railroad spurs in a
northwesterly direction and be discharged through Stormwater Outfall No. 3 (003).
Stormwater from the northern part of DA3 includes any stormwater that is discharged from
the sand filter, and either sinks into the ground or flows in a northwesterly direction and may
be discharged through Stormwater Outfall No. 3 (003).
Potential Pollution Source(s): The potential storm water pollution sources in DA3 are
discussed below:
1. Cooling Towers — Precipitation that falls directly on/into the cooling towers becomes an
industrial wastewater and does not enter the storm water system. Drift from the cooling
towers (flow magnitude of 5-gpm when the towers are operating) does occur and a portion
of the drift settles on the ground in the vicinity of the towers. The drift contains the
minerals naturally present in the cooling water make-up sources (i.e., groundwater and/or
potable municipal supply), and none of the cooling tower chemicals contain any of the 126
priority pollutants. Therefore, the potential for storm water pollution from the cooling
towers is low.
7
Southport Plant SWPP Plan
November 24, 2014
2. Cooling Tower Chemical Storage Areas — The chemical storage areas associated with the
cooling towers are equipped with conforming secondary containment with a dike valve
that is normally maintained in a closed and locked position. Rainwater that accumulates in
the containment areas is inspected as required by NPDES Stormwater Permit
NCS000348, Part II.A.2.(b) before it is released to the storm water system. The bulk
transfer of cooling tower chemicals occurs from tank trucks that are positioned in a
dedicated unloading area equipped with conforming secondary containment, with a dike
valve that is maintained in a closed position during unloading operations. Therefore, the
potential for storm water pollution from the Cooling Tower Chemical Storage Area is low.
3. Rail Car Unloading Area — A diesel fuel tank and a hydraulic fluid reservoir/system are
located within conforming secondary containment equipped with a dike valve that is
normally maintained in a closed and locked position. Rainwater that accumulates in the
containment area is inspected per the requirements of NPDES Storm water Permit
NCS000348, Part II.A.2.(b) before it is released to the storm water system. The bulk
transfer of diesel fuel occurs from tank trucks that are positioned in a dedicated unloading
area within the conforming secondary containment, with a dike valve that is maintained in
a closed position during unloading operations. Therefore, the potential for storm water
pollution from the Coal Unloading Area is low.
4. Coal Conveyors — Coal occasionally falls from the covered conveyor belt onto the ground
beneath. The quantity of coal that falls in this manner is small (on the order of 100
lbs/year) and, the ground beneath the conveyor is regularly policed to keep the area clean.
The coal pieces have a small surface area to volume ratio (i.e., minimal exposed coal) and
therefore, a low potential to leach pollutants. Therefore, the potential from storm water
pollution from the Coal Conveyors is low.
5. Truck Dumpers and Wood Conveyors — Wood chips falling from the Truck Dumper or
Wood Conveyors while the chips are transferred from the Truck Dumper to the Radial
Stacker represents a stormwater pollution risk. During all but the largest storm events,
stormwater contacting these activities either sinks into the ground, or flows into the sand
filter, which is designed to remove most of the incoming Total Suspended Solids.
Therefore, the potential from storm water pollution from this activity is low. Both Truck
Dumpers have Hydraulic Oil Tanks and a 300-gal Diesel Tanks„ all located within
conforming secondary containment and equipped with a dike valve normally maintained
in a closed and locked position. Rainwater that accumulates in the containment area is
inspected per the requirements of NPDES Storm water Permit NCS000348, Part II.A.2.(b)
before it is released.
6. Railroad Spur — Coal occasionally falls from the rail cars onto the ground beneath and
adjacent to the railroad spur. The quantity of coal that falls in this manner is small (on the
magnitude of several hundred pounds per year), and the railroad spur is regularly policed
to keep the area clean. The coal pieces have a small surface area to volume ratio (i.e.,
minimal exposed coal) and therefore, a low potential to leach pollutants. Therefore, the
potential for storm water pollution from the railroad spur is low.
7. Switch Yard and Oil Trap Pit — The Switch Yard, which is not a part of the leased
property, is not a source of stormwater pollution. The Oil Trap Pit is an uncovered oil -
water separator that may collect rainfall. Any rainfall that falls directly into the Oil Trap
Pit is pumped or otherwise conveyed to the Wastewater Basin for treatment and
subsequent discharge through Wastewater Outfall 001.
8
Southport Plant SWPP Plan
November 24, 2014
Drainage Area 4
Description of Area: Drainage Area 4 (DA4) has an
area of ±0.7 acres that is bounded by the southern
half of the cooling towers and a portion of the Plant's
entrance road. Plant facilities included in DA4 are the
southern half of the two cooling towers.
Stormwater Facilities: Storm water runoff from DA4 is
either by overland flow, or a shallow drainage swale, and
collects in a drainage catch basin on the northern side of
the entrance road immediately adjacent to Stormwater Outfall No. 4 (004). Runoff enters the
catch basin, traverses a culvert under the road and exits the Plant site via Outfall No. 4 (004).
After traversing the Outfall, runoff flows through a drainage canal parallel to and outside of
the plant's southern and western boundaries. The drainage canal discharges through
Stormwater Outfall No. 5 (005) at the northwest corner of the leased property, then flows
through a culvert beneath the main rail line, continues north for about 0.5-miles, and then
discharges into the Duke Energy Cooling Water Canal.
Potential Pollution Source(s): The sole potential pollution source is from the cooling towers.
Precipitation that falls directly on/into the cooling towers becomes an industrial wastewater
and does not enter the storm water system. Drift from the cooling towers (flow magnitude of
5-gpm when the towers are operating) does occur and a portion of the drift settles on the
ground in the vicinity of the towers. The drift contains the minerals naturally present in the
cooling water make-up sources (i.e., groundwater and/or potable municipal supply), and none
of the cooling tower chemicals contain any of the 126 priority pollutants. Therefore, the
potential for storm water pollution from the cooling towers is low.
Drainage Area 5
Description of Area: Drainage Area 5 (DA5) covers
±9.8 acres that include the plant site areas adjacent to the
southern and western plant boundaries. Most of DA5 is
impervious (±8.8 acres). Plant facilities within this
area include: the Demineralizer Building, the
Neutralization Tank, the Reverse Osmosis Building, the
Drum Storage Area, Water Tanks (for raw water storage),
trash dumpsters, and a portion of the paved entrance road.
Stormwater Facilities: Storm water in DA5 leaves the site exclusively by overland flow.
Runoff flows towards the plant's boundary where it flows into a drainage canal that is parallel
to and outside of the plant's southern and western boundaries. Sheet flow drainage from
grassy areas in DA5 are directed to 2 internal discharge points by a soil levee which drain into
the drainage canal that is parallel to and outside of the plant's southern and western
boundaries. Stormwater Outfalls No. 1 (001), No. 4 (004), and No. 6 (006) discharge into this
canal, upstream of Stormwater Outfall No. 5 (005).
7
Southport Plant SWPP Plan
November 24, 2014
Flow direction in the southern portion of the canal is towards the west and in the western
portion of the canal is to the north. The drainage canal discharges through Stormwater Outfall
No. 5 (005) at the northwest corner of the leased property, then flows through a culvert
beneath the main rail line, continues north for about 0.5-miles, and then discharges into the
Duke Energy Cooling Water Canal.
Potential Pollution Source(s): The potential storm water pollution sources in DA5 are
discussed below:
1. Demineralizer Building — the Demineralizer Building houses the bulk acid and caustic
tanks (5,400-gallons each) and the acid and caustic day tanks (100-gallons each). These
tanks have conforming secondary containment and are protected from precipitation
because they are located inside an enclosed building. Doorways to the building are
protected by concrete berms that ensure that any incidental drips/spills are also provided
with containment. There is no potential for storm water pollution from the Demineralizer
Building.
2. Neutralization Tank — the Neutralization Tank is an FRP process water tank that is
surrounded by a "U-shaped" concrete swale.
3. Reverse Osmosis Building - the chemicals that are stored in tanks in the Reverse Osmosis
(RO) Building are stored within secondary containment. The floor is sloped towards a
drain that discharges into the chemical sump from the Demineralizer Building. There is
no potential for storm water pollution from the RO Building.
4. Water Tanks - used for raw water storage. There is no potential for storm water pollution
from the Water Tanks.
5. Paved roads and trash dumpsters — there is minimal potential for storm water pollution
from these sources. Paved roads have minimal impact on stormwater pollution because all
trucks are required to be covered, tarped, or enclosed, which minimizes spillage. Only
debris free of oil is placed into the trash dumpsters.
Drainage Area 6
Description of Area: Drainage Area 6 (DA6) has an
area of ±0.5 acres, and drains a small area just to the north
of the Wastewater Basin, as shown in the sketch.
Stormwater Facilities: Storm water runoff from DA6 is
either by overland flow, or a shallow drainage swale, and
flows across the northern leased property boundary
through Stormwater Outfall No. 2 (002). Then, the runoff
flows through a culvert beneath the main rail line, continues
north for about 0.5-miles, and then discharges into the Duke Energy Cooling Water Canal.
10
Southport Plant SWPP Plan
November 24, 2014
Potential Pollution Source(s): Potential pollution sources are from the storage of new and
used equipment along the security fence, and from wastewater treatment chemical totes which
are equipped with secondary containment. The stored equipment is mainly between 50 and
150 spools of wire, as well as new and used equipment. Precipitation would contact the
equipment, spools, metal wire, and/or plastic composite insulation before running off.
Therefore, the potential for storm water pollution from this source is low.
Drainage Area 7
Description of Area: Drainage Area 7 (DA7) has an
area of ±0.8 acres, and drains a small area on the east
side of the Turbine Building, as shown in the sketch.
Stormwater Facilities: Storm water runoff from DA7 is
either by overland flow, or through drop inlets and a
system of underground sewers. It flows east and
discharges into the canal that discharges through
Stormwater Outfall No. 5 (005). Then, the runoff flows through a culvert beneath the main rail
line, continues north for about 0.5-miles, and then discharges into the Duke Energy Cooling
Water Canal.
Potential Pollution Source(s): Potential Pollution Source(s): The potential storm water
pollution sources in DA7 are discussed below:
1. Pump House — a 300-gallon Diesel Fuel Tank is located outside, between the Pump House
and the R.O. Building. The tank provides fuel for the Emergency Fire Water Pump
(powered by a diesel engine), which resides within the Pump House. The diesel tank is
located within conforming secondary containment equipped with a dike valve that is
normally maintained in a closed and locked position. Rainwater that accumulates in the
containment area is inspected per the requirements of NPDES Storm water Permit
NCS000348, Part II.A.2.(b) before it is released to the storm water system. Because the
fire pump engine is operated only during tests and emergencies, very little diesel fuel is
used, and the bulk transfer of diesel fuel into this tank occurs very infrequently. Fuel is
transferred from a tank truck using the procedures for unloading operations described in
the plant's SPCC Plan. Therefore, the potential for storm water pollution from the Pump
House is low.
2. Electric Fire Pump (EFP) Transformer — the EFP Transformer contains 125-gallons of
transformer oil and is located outside of the Pump House in a conforming secondary
containment structure. The containment structure is kept under administrative control and
accumulated rainwater is released only after inspection, per the requirements of NPDES
Storm water Permit NCS000348, Part II.A.2.(b). There is a low risk potential for storm
water pollution from the EFP Transformer.
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Southport Plant SWPP Plan
November 24, 2014
3. Unloading Bay — the unloading bay is used to transfer chemicals stored in the
Demineralizer Building, and contains no materials that may potentially contaminate storm
water except during active transfer operations, which are performed using the procedures
for unloading operations described in the plant's SPCC Plan. This concrete pad drains to
the Demineralization sump which is then pumped to the Neutralization Tank, which can
drain to the Wastewater Basin. As such, there is a low risk potential for storm water
pollution from this Unloading Bay.
4. Gasoline and Drum Storage Area — this area is used to store a 30-gallon gasoline dispenser
or water treatment chemical drums. The area is equipped with a concrete berm and a
partial roof, and has conforming secondary containment equipped with a dike valve that is
normally maintained in a closed and locked position.
5. Conveyors and Conveyor Towers — Coal, wood and TDF occasionally falls from the
covered conveyors onto the ground beneath. The quantity of material that falls in this
manner is very small (on the order of <100 lbs/year), and the ground beneath the conveyor
is regularly policed to keep the area clean. These pieces have a small surface area to
volume ratio and therefore, a low potential to leach pollutants. Therefore, the potential
from storm water pollution from the Conveyors and Conveyor Towers is low.
6. Ash Silo (1) — An ash silo is located near Pump House near the corner of the Boiler
Building. Stormwater from the immediate vicinity of the ash silo is routed to the
stormwater system. The ash silo is equipped with an enclosed ash slurry system which
makes a wet slurry from the ash which is then loaded into trucks to minimize the
generation of fugitive ash. As such, the ash silo is a moderate risk as a source of
stormwater pollution.
7. Limestone Silo (1) — A limestone silo is located near the ash silo. This is an enclosed
system which receives and delivers limestone via closed pneumatic systems. Limestone
can be pneumatically injected into the boilers via a closed piping system. Maintenance of
these systems will first involve system evacuation prior to opening to avoid releasing
limestone to grade. As such, the limestone silo is a moderate risk as a source of
stormwater pollution.
8. Paved Roads — Currently, these roads only experience light traffic. As such, there is low
potential for storm water pollution from these sources.
Laydown Yard Areas
Many areas at the plant where extra material (mostly metal piping and wood) is stored are
called Laydown Yard Areas. The equipment and material stored in these areas are not under
cover or enclosed within a containment berm. However, the types of materials stored in these
areas are not amenable to erosion nor are they potentially significant sources of storm water
pollution.
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Southport Plant SWPP Plan
November 24, 2014
2.3 Site Drainage Map with Potentially Exposed Areas
Figure 1-2 shows the Southport plant drainage map highlighting areas where potentially
exposed materials are present. Table 2-1 presents an inventory of materials exposed to
precipitation at the plant, and presents a summary of the potential stormwater pollution risks
from exposed materials.
Table 2-1. Inventory of Materials Exposed to Precipitation
Materials Management
Practice and Control
Stormwater
Location
x osed Material (Amount)_Measures
BMPs
Treatment
Al and DA7 - Ash Silos
Fly ash (indeterminate)
Good housekeeping BMPs, wet
None
and ash
slurry loading systems
loading stations
Al and DA7 - Limestone
Limestone
Sealed Silos, Blowers & Piping,
None
Silos & Blowers
remove limestone from equipment
prior to maintenance
Al and DA7 -
Coal, Wood, TDF
Good housekeeping BMPs
None
Conveyors and Conveyor
(de minimis)
Tower
Al and DA7 —PavedWood;
TDF; trash
Trucks covered, tarped, or
None
Roads
(indeterminate)
enclosed when not being loaded or
unloaded; roads swept
A2 - Transformer
Transformer oil (2 at 9,750-gal
Gravity discharge to Oil Trap Pit;
None
Yards
and 2 at 1,090-gal capacity)
pumped to Wastewater Basin
A2 - Coal Storage
Coal (>1,000 tons)
Discharge to Wastewater Basin
None
A2 — Storage and
Wood chips (indeterminate)
Discharge to Wastewater Basin
None
conveying of wood
A2 — TDF Fuel Storage
Tire Chips ( 500+ tons
Discharge to Wastewater Basin
None
Pad
A3 - Cooling Towers
None
None
Runoff from this area of
he cooling towers is
treated in sand filter
A3 - Cooling Tower
Proprietary chemicals (1,000-
Containment
Sand filter
Chemical Storage Areas
gal)
A3 — Paved and gravel
Wood chips; TDF;
Hydraulic Oil Tank - Partial roof
Sand filter, Hyd. Oil
roads, Truck Dumper 1,
Hydraulic Oil Tank (700-gal
and conforming secondary
Tank containment is
wood unloading
capacity)
containment; paved roads swept
drained to Oil Trap Pit
conveyors
A3 - Truck Dumper 2
Wood chips; TDF;
Hydraulic Oil Tank and Diesel
None
Hydraulic Oil Tank (320-gal
fuel tank - Conforming secondary
capacity); Diesel fuel tank
containment
(300-gallon capacity)
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Southport Plant SWPP Plan
November 24, 2014
Table 2-1. Inventory of Materials Exposed to Precipitation
Materials Management
Practice and Control
Stormwater
Location
x osed Material (Amount)
Measures BMPs)
Treatment
A3 - Rail Car Unloading
Coal (indeterminate); Diesel
Coal unloading - covered with
None
Area
fuel tank (1,000-gallon
roof Fuel tank and hydraulic fluid
capacity); hydraulic fluid
reservoir - equipped with
reservoir (30 gallon capacity)
conforming secondary
containment
A3 — near Coal Conveyor
Coal (de minimis)
Good housekeeping BMPs for area
None
and Railroad Spur
beneath conveyor and around
railroad spur
A3 — Switch Yard
Sulfur hexafluoride — gas
None
Sand filter
DA3 - Oil Trap Pit
Typically none (12,160-gal
Pumped to Wastewater Basin
None
capacity)
A4 - Cooling Towers
None
None
None
A5 - Condensate Storage
None
None
None
Tank
A5 - Demineralizer
None
None
None
Building
A5 — Neutralization
None
None
None
Tank
A5 — Pump House
Diesel fuel tank (300-gallon
Conforming secondary containment
None
capacity)
A5 — Reverse Osmosis
None
None
None
Building
A5 — Water Tanks (used
None
None
None
for raw water storage)
A5 — Paved roads andWood;
TDF; trash
Trucks covered, tarped, or
None
ash dumpsters
(indeterminate)
enclosed when not being loaded or
loaded; roads swept
A6
New and used equipment
None
None
storage outside
A7 — Electric Fire
Transformer oil (125-gallon
Conforming secondary
None
ump Transformer
capacity)
containment
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Southport Plant SWPP Plan
November 24, 2014
Table 2-1. Inventory of Materials Exposed to Precipitation
Materials Management
Practice and Control
Stormwater
Location
x osed Material (AmountMeasures
BMPs)
Treatment
A7 - Unloading Bay (at
None
Containment with discharge to
None
emineralizer Building)
Demineralizer bldg. sump which
pumps to Neutralization tank,
which can then flow to
Wastewater Basin
A7 — Drum Storage
Miscellaneous drums
[same as above]
None
Area
(indeterminate)
aydown Yard Areas
Extra material — mostly metal
None
None
iping and wood
2.4 Spill/Leak History
There have been no significant spills (i.e., spills that have exceeded their reportable quantities) that
have occurred at the facility during the 3 years prior to the date of this plan.
2.5 Non-Stormwater Discharge Certification
Plant personnel will evaluate storm water outfalls for the presence of unauthorized non -storm water
discharges, such as process wastewater, non -contact cooling water, vehicle wash water, or sanitary
wastewater. (Authorized non -storm water discharges are discussed in Section 2.5.2, below.) This
evaluation will consist of an annual visual inspection of all stormwater outfalls during periods of dry
weather. If more information is necessary to fully evaluate the potential for non -storm water
discharges, a plant schematic or sewer map will be reviewed to determine whether unauthorized non -
storm water discharges might be entering the on -site storm sewer system. The forms in Appendices
B 1 and 132 should be completed annually.
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Southport Plant SWPP Plan
November 24, 2014
2.5.1 Procedure for Conducting a Non -Storm Water Assessment
This procedure applies to all six (6) Stormwater Outfalls (see Figure 1-2).
During times of no precipitation, observe each applicable storm water outfall on three separate
occasions — The most practical method for detecting the presence of non -storm water sources in a
storm water collection system is to observe all applicable storm water outfalls during times of no
precipitation. As guidance, "times of no precipitation" can be defined as a dry day preceded by at least
72 hours of no measurable rainfall events (<O.1 inch). The observations should be done on three (3)
separate days. As a rule, the outfall should be dry. However, drainage of a particular rain event can
continue for three days or more after the rain has stopped. In addition, infiltration of ground water into
the storm water collection system is also common. To be sure about the source of any flow during dry
weather, use of dye testing or an equivalent method may be necessary.
Record each observation of each applicable storm water outfall on Appendix B-1, and
include a notation for any non -storm water discharges identified.
2. The source of any observed non -storm water discharges must be determined and
identified Appendix 13-1. When completed, for each outfall assessed, Appendix 13-1
should have one entry for each of the three observations, for a total of three entries per
outfall.
Sign and date the certification — The certification at the bottom is required by the
Storm Water General Permit. The signature indicates that each outfall has been
evaluated for the presence of non -storm water discharges and that results indicated on
the form are accurate.
4. After making a copy, insert the completed original into the Storm Water Pollution
Prevention Plan, and send the copy to the Senior Advisor, Environmental.
Complete Appendix B2 only if an outfall discharge cannot be observed. Contact the
Senior Advisor, Environmental immediately if this situation exists.
A non -storm water assessment may not be feasible if the facility does not have access to an outfall,
manhole, or other point of access to the storm water drainage system. In such cases, Appendix B2
should be completed indicating why the certification was not feasible. Please contact the Senior
Advisor, Environmental immediately if you cannot observe an outfall. The Senior Advisor,
Environmental is responsible for making this notification.
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Southport Plant SWPP Plan
November 24, 2014
2.5.2 Authorized Non-Stormwater Discharges (NPDES Permit Part VI.3.)
Stormwater Permit NCS000348 allows all other discharges that are authorized by a non-stormwater
NPDES permit to enter a stormwater conveyance. Stormwater Permit NCS000348 prohibits from
stormwater conveyances all non -storm water discharges, except for discharges of. uncontaminated
groundwater, foundation drains, air -conditioner condensate without added chemicals, springs,
discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing
drains, flows from riparian habitats and wetlands, and discharges resulting from fire -fighting or fire-
fighting training.
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Southport Plant SWPP Plan
November 24, 2014
3.0 STORMWATER MANAGEMENT PLAN
3.1 Feasibility Study
The purpose of the Feasibility Study is to determine the technical and economic feasibility of
preventing stormwater exposure at any plant facility that stores, handles, or manufactures a material
that poses a stormwater pollution risk. The Southport plant currently has diverted runoff from several
areas (e.g., coal pile, transformer yards, wood and TDF storage areas) to the Wastewater Basin for
treatment prior to discharge through the industrial NPDES outfall. The following paragraphs present
the evaluations for all Plant Drainage Areas (DAs) that have materials exposed to precipitation events:
DA1 and DA7
The areas surrounding the Ash Silos, Limestone Silos, and beneath the Conveyors and
Conveyor Towers can occasionally have ash or coal end up on the land surface. The silo
system is sealed, and the limestone is removed from the equipment prior to maintenance. The
volume of material thusly deposited is small and the potential for stormwater pollution from
these materials is low because coal and ash have low solubility in water. The very low
stormwater pollution risk from the Limestone Silos makes treatment of the stormwater
unnecessary — other than by the existing Good Housekeeping BMPs. Because the fly ash is
slurried before being loaded into trucks, there is minimal fly ash in the stormwater. Diesel
fuel loading into the tank behind the Pump House is rarely performed and, as noted in the
unloading procedures listed in the plant's SPCC Plan, fuel transfer operations are not
permitted during rainfall events. The EFP Transformer and Gasoline and Drum Storage Area
have conforming secondary containment, and drainage from the Unloading Bay drains to the
Demineralization sump which is then pumped to the Neutralization Tank, which can drain to
the Wastewater Basin. As such, there is a low risk potential for storm water pollution from this
Unloading Bay. Paved roads in DA 1 and DA7 have minimal impact on stormwater pollution
because all trucks are required to be covered, tarped, or enclosed when they are not being
loaded or unloaded, which minimizes spillage during transport.
DA2
Stormwater runoff from DA2 is routed to, and treated in the Industrial NPDES wastewater
system.
DA3
The Cooling Towers, the Cooling Tower Chemical Storage Areas, and the Oil Trap Pit have
no "uncontrolled" exposure of materials to stormwater and therefore do not present a
significant risk for stormwater pollution. Any stormwater that may be exposed to materials is
retained within containment and released only in accordance with the procedures detailed in
40 CFR 112.8(c)(3). Except during very large storms, runoff from the Truck Dumpers and
wood unloading conveyors is treated in the sand filter to remove TSS. The Truck Dumpers'
Hydraulic Oil Tanks have conforming secondary containment. Coal cars that may
temporarily sit on the rail spur do not represent a significant stormwater pollution source.
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Southport Plant SWPP Plan November 24, 2014
Diesel fuel tanks and the hydraulic fluid reservoir in the Rail Car Unloading Area have
conforming secondary containment.
DA4
The Cooling Towers have no "uncontrolled" exposure of materials to stormwater and
therefore do not present a significant risk for stormwater pollution.
DA5
The Demineralizer Building, Neutralization Tank, Reverse Osmosis Building, and Water
Tanks have no "uncontrolled" exposure of materials to stormwater and therefore do not
present a significant risk for stormwater pollution. Paved roads in DA5 have minimal impact
on stormwater pollution because all trucks are required to be covered, tarped, or enclosed
when they are not being loaded or unloaded, which minimizes spillage during transport. Only
non -oily debris will be stored in the he trash dumpsters located in DA5.
3.2 Secondary Containment Requirements and Records
Secondary containment is required for: bulk storage of liquid materials; storage in any amount of
Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water
priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and
spills from contaminating stormwater runoff. Table 2-1 lists all such tanks and stored materials and
their associated secondary containment areas. If the secondary containment devices are connected
directly to stormwater conveyance systems, the connection shall be controlled by manually activated
valves or other similar devices (which shall be secured closed with a locking mechanism), and any
stormwater that accumulates in the containment area shall be at a minimum visually observed for
color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated
stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material
stored within the containment area.
3.3 BMP Summary
Table 2-1, above, provides a list of the BMPs used at the Southport plant.
Potentially exposed materials at the Southport plant include coal, wood chips, tire derived fuel (TDF),
petroleum products stored in existing ASTs, water and wastewater treatment chemicals, limestone,
and ash.
Coal for the boiler plant is stored outside in the coal pile and coal pile runoff is treated in the low
volume wastewater system prior to discharge (i.e., it is not drained to the stormwater system). Coal is
brought in by rail at the north end of the plant and unloaded through the coal chute and transported via
conveyor belt to the coal pile. The risk of coal dust entering the storm water via fugitive dust exists
and to minimize that risk, coal unloading BMPs are used and, because the drainage adjacent to the rail
bed is through vegetative buffers, the quantity of coal reaching the receiving water is minimal. Water
is sprayed onto the coal, as needed, as it is unloaded from the rail cars in one of the coal unloading
19
Southport Plant SWPP Plan November 24, 2014
BMPs. Also, coal dust from the edges of the chute where coal is deposited is swept up daily after
unloading operations. These BMPs minimize fugitive dust transport.
The risk of the petroleum products entering the storm system is low due to the use of secondary
containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine
inspections) to prevent spills. Used oil is stored in a 300-gallon aboveground storage tank (AST)
located at inside the Boiler Building's Oil Storage Room, with full volume secondary containment.
Diesel is stored in a 300-gallon AST outside the Pump House, in a 1,000-gallon AST located within
the Rail Car Unloading Area, and in a 300-gallon AST near Truck Dumper 2, all equipped with full
volume secondary containment. Gasoline is stored in a 30-gallon dispenser located in the Gasoline
and Drum Storage Area which is also equipped with full volume secondary containment. Small tanks
of turbine lube oil and hydraulic oil are located on the site, as well as transformers containing oil. Any
spillage from these tanks and transformers would normally be contained by full volume secondary
containment.
Chemical storage and usage is limited to the Wastewater Basin (drums and totes containing chemicals
are stored outside, equipped with full volume secondary containment), the Demineralizer Building
area, the R.O. Building area, and the Cooling Tower Chemical Storage Area. The several chemical
storage units in the Demineralizer Building are all equipped with secondary containment and, any
spills are routed to the Neutralization Tank and then the Wastewater Basin for treatment. Spill cleanup
materials are located inside the Warehouse and the R.O. Building. There is a dedicated Unloading Bay
at the Demineralizer Building. Most of the chemicals used in the R.O. Building are stored within
secondary containment or on a chemical skid on the floor in the building. The floor is sloping towards
a drain that discharges into the chemical sump from the Demineralizer Building. A temporary tank
designed to store bleach for treating well water is located within full volume containment just outside
the R.O. Building. Chemicals stored in the Cooling Tower Chemical Storage Area are equipped with
full volume secondary containment.
The risk of ash or ash residue entering the storm system is low due to the use of dikes and controls (i.e.
Dustmaster). When a truck is loaded with ash, a slurry system is used to minimize fugitive ash and
spillage. The risk of the petroleum products entering the storm system is low due to the use of
secondary containment that conforms to 40 CFR 112.8(c)(2) and non-structural controls (e.g., routine
inspections) to prevent spills.
The risk of limestone entering the storm system is low due to the use of structural and non-structural
controls (i.e. the limestone silo and its blowers and piping are sealed, and limestone is removed from
equipment prior to maintenance). Limestone is pneumatically conveyed in closed lines. Any spills of
limestone will be promptly cleaned up.
Wood chips and TDF may spill from trucks on paved or gravel roads, the truck dumpers, conveyors,
and radial stacker. The risk of these materials contaminating stormwater is low because accumulated
stormwater flows through a sand filter to remove TSS from the water before it is discharged off -site.
The sand filter is covered by a Sand Filter Operation and Maintenance Agreement which is
incorporated into State Stormwater Management Permit No. SWS 090511. That permit was issued on
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Southport Plant SWPP Plan
November 24, 2014
7-19-2013. Trucks are covered, tarped, or enclosed when not being loaded or unloaded, and paved
roads are swept periodically. Spilled materials are promptly cleaned up.
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Southport Plant SWPP Plan November 24, 2014
4.0 SPILL PREVENTION AND RESPONSE PLAN
Areas of the facility where potential spills can occur that may contribute pollutants to storm water
discharges and their accompanying drainage points are identified on Figure 1-2 (Site Drainage
Drawing Showing Locations of Potentially Exposed Materials) and Table 2-1 (Inventory of Exposed
Materials). Southport personnel have eliminated many sources by storing and using most materials,
and conducting most activities, inside or under a roof. The Southport plant has a Spill Prevention,
Control, & Countermeasures (SPCC) Plan which addresses oil spill prevention. Spill response
procedures are contained in Appendix F to this Plan. Trained personnel and appropriate materials are
available at the plant site to respond to minor spills. For any spills which enter the storm drain, or are
estimated to be beyond the plant's ability to contain and remediate, a contractor would be notified to
assist.
The information in the following paragraphs regarding spill planning is provided as reference for
Southport plant personnel.
Spill cleanup materials are maintained within the plant's Warehouse and in the R.O. Building (see
Figure 1-2 for the locations of the spill cleanup materials). These locations are inspected semi-
annually and replenished as needed. The materials typically include absorbent sheets, pillows, and
booms, as appropriate. In addition, an adsorbent material such as oil -dry or vermiculite is available at
all times.
In the event of a spill, Southport personnel follow the release response and reporting procedures in
Appendix F. Outside assistance for cleanup may be required. Recovered oily materials will be
disposed of in accordance with North Carolina and EPA regulations. Table 2-2 contains emergency
telephone notification numbers, including the number for the plant's emergency response contractor.
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Southport Plant SWPP Plan
November 24, 2014
Table 2-2. Emergency Telephone Notification Numbers
City Emergency Services Coordinator
911
City of Southport Fire Department
North Carolina Department of Environment and Natural Resources
1-800-858-0368
Emergency Operations Center
National Response Center
1-800-424-8802
National Response Center
North Carolina Emergency Response Commission
(919) 825-2500
Emergency Management
Brunswick County Emergency Services - Emergency Management Division
911
Emergency Management
(910) 253-5383
Emergency Response Contractor
Moran Environmental Recovery
262 Battleship Road
(910) 782-1230
Wilmington, NC 28401
(John Mote jmote@moraneeeeenvironmental.com)
Emergency Response Contractor (back-up)
SR&R
1-800-310-6757 (24-hr)
Wilmington, NC 28402
Cell # (910) 777-9446
(James P. Shannon, PE jshannon@srrenviro.com)
Police Department
911
City of Southport Police Department
Fire Department
911
City of Southport Fire Department
State Police
911
North Carolina State Police
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Southport Plant SWPP Plan
November 24, 2014
5.0 PREVENTATIVE MAINTENANCE AND GOOD HOUSEKEEPING PROGRAM
Southport plant personnel regularly maintain and keep in a clean, orderly manner, areas which may
contribute pollutants to storm water discharges. Good housekeeping procedures implemented at the
facility include the following:
Perform general weekly inspections of facility and equipment areas to maintain a safe
and trash free environment. Sweeping of paved areas is performed as needed.
2. Routinely inspect exposed plant equipment for leaks or conditions that could lead to
discharges of chemicals or petroleum products.
Proper inventory control procedures to insure that stored chemicals and petroleum
products are maintained at the minimum level necessary.
4. Proper material storage practices to ensure that materials are stored in containers
adequate for the locations, such that corrosion and deterioration of the containers is
minimized. This includes proper labeling of all containers and maintenance of MSDS
on materials stored.
The preventive maintenance program for the facility includes conducting semi-annual inspections and
performing any required maintenance on the storm water management devices, equipment, and
systems to prevent the discharge of pollutants to surface waters. In addition, bulk storage tanks,
transformers, and heavy equipment are inspected on a semi-annual basis. Records of the semi-annual
inspections are kept at the plant by the Senior Advisor, Environmental.
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Southport Plant SWPP Plan November 24, 2014
6.0 EMPLOYEE TRAINING
Qualified plant personnel conduct annual training programs for employees responsible for any aspect
of storm water management, including those individuals responsible for implementing activities
identified in this Plan. This training will inform responsible personnel of the components and goals of
this Plan and will address topics related to storm water management, such as:
1. Good housekeeping;
2. Spill prevention and response; and
3. Material handling and storage practices.
In addition, each member of the plant's Pollution Prevention Team will undergo initial training on the
Plan prior to implementation. If a member joins the Team after the Plan has been implemented, they
will be trained prior to becoming listed in the Plan as a Team member. Where possible, employee
training under the Plan can be conducted in conjunction with training under other regulatory programs
(e.g, SPCC Plan training). Currently, Plan training is conducted at least annually through the safety
meeting program. Employees attending Plan training will sign an attendance roster. A manager and/or
section leader will follow up with employees who were not in attendance at the Plan training. Records
of the training programs will be maintained on file at the plant by the Senior Advisor, Environmental.
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Southport Plant SWPP Plan
November 24, 2014
7.0 RESPONSIBLE PARTY
The Plant Manager is the responsible party for the Southport Plant. See Page ii, above, for the Plant
Manager's signed certification of this Stormwater Pollution Prevention and Stormwater Management
Plan.
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Southport Plant SWPP Plan
November 24, 2014
8.0 PLAN AMENDMENT
Southport staff will amend this Plan whenever there is a change in design, construction, operation, or
maintenance which has a significant effect on the potential for the discharge of pollutants to surface
waters. All aspects of this Plan will be reviewed and updated on an annual basis. The annual update
will include an updated list of significant spills or leaks of pollutants for the previous three years, or
the notation that no spills have occurred. The annual update will include re -certification that the
stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Each annual
update will include a re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of
the Stormwater Management Plan. Appendix D contains the annual update checklist.
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Southport Plant SWPP Plan November 24, 2014
9.0 FACILITY INSPECTION PROGRAM
This Plan requires semi-annual visual inspections, as discussed below. The permit contains a
requirement to conduct inspections on at least a semi-annual basis, in Part II.A.8 of NPDES
Stormwater Permit NCS000348:
Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part
of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi-
annual schedule, once during the first half of the year (January to June), and once during the
second half (July to December), with at least 60 days separating inspection dates (unless
performed more frequently than semi-annually). These facility inspections are different from,
and in addition to, the stormwater discharge characteristic monitoring required in Part II B,
C and D of this permit.
To ensure compliance is maintained, qualified plant personnel will conduct a semi-annual visual
inspection of storm water management devices and facility equipment and systems that could
contribute to storm water pollution if they break down or otherwise fail. The semi-annual visual
inspections will also include inspections of all other areas identified in Figure 1-2 and Table 2-1 that
contain potential storm water pollutants (e.g., loading/unloading areas, fuel piles and conveyors, and
oil storage areas). As specified in the permit, an inspection will be conducted at least once during the
first half of the year (January to June), and at least once during the second half (July to December).
Semi-annual inspections will also be performed on oil and chemical bulk storage tanks. The Visual
Inspection Checklist (Appendix C) will be used in conducting these inspections, and the completed
checklists will be maintained by the Senior Advisor, Environmental. In addition, significant spills or
leaks discovered during the visual inspection will be noted in Appendix E of this Plan. Visual
inspections are a constant part of the preventive maintenance program at the Southport plant. Work
orders are generated on a daily basis and are the responsibility of the supervisor of the department
under which the work order falls.
28
Southport Plant SWPP Plan
November 24, 2014
10.0 IMPLEMENTATION
Records required by NPDES Stormwater Permit NCS000348 are incorporated into this Plan. The
following is a list of records maintained and their location:
Non -Storm Water Discharge and Assessment and Certification - Appendix B 1
Non -Storm Water Discharge and Assessment and Failure to Certify Notification -
Appendix B2
Semi -Annual Visual Inspection Checklist - Appendix C
Annual Plan Review Checklist - Appendix D
Environmental Incident Report - Appendix E
These records, including records of training and supporting documentation, will be kept on file by the
Senior Advisor, Environmental. Records will be maintained for a minimum of five years.
29
Southport Plant SWPP Plan
November 24, 2014
11.0 POLLUTION PREVENTION TEAM
Appendix A identifies individuals within the facility organization who have been designated as
members of the facility Pollution Prevention Team. Team members are responsible for implementing
and maintaining this Plan.
The number of members on the team will vary depending on the size of the facility. As a standardized
approach, the Plant Manager and the Senior Advisor, Environmental assigned to the facility are core
members of the team and are listed in Appendix A. The Plant Manager is encouraged to assign
additional site members to the team as part of their employee involvement initiative. Additional
Pollution Prevention Team members and their responsibilities are listed in Appendix A.
The Plant Manager is ultimately responsible for the implementation of this Plan. The Plant Manager is
accountable for the prevention of spills and leaks that could adversely impact surface water or ground
water. The Plant Manager is responsible for ensuring that:
1. The Plan is implemented, maintained, and amended at the intervals required in the Plan;
2. Appropriate measures and controls (BMP's) are implemented and maintained;
3. Periodic inspections are conducted;
4. Corrective or follow-up actions are completed in a timely manner;
5. All spills are promptly reported and cleaned up; and
6. Employees are periodically trained on Pollution Prevention.
30
Southport Plant SWPP Plan
November 24, 2014
12.0 ANALYTICAL MONITORING REQUIREMENTS
Permit No. NCS000348 contains analytical monitoring requirements that apply to each stormwater
outfall at the plant. Stormwater sampling is required to be conducted at each outfall twice per year,
during representative storm events. These requirements, excerpted from the permit, are shown on the
following 5 pages.
31
Southport Plant SWPP Plan
November 24, 2014
SECTION B. ANALYTICAL MONITORING REQUIREMENTS
Pennit No. NCS00348
Analytical monitoring of stun nwater discharges shall be performed as specifi cd in Table 1. All
analytical monitoring shall be perfunned during a representative storm event. The required
monitoring will result in a tninimurn often analytical samplings being conducted over the terns of
the permit at each stonnwater discharge outfall (SDO).
A representative storm event is a storm event that measures greater than 4.1 inches of nainfall. The
time between this storm event and the previous storm event measuring greater than 0.1 inches must be at
least 72 hours. A single storm event may have a period of no precipitation of tip to 14 hours. For
example, Wit rains but stops before producing any collectable discharge, a sample may be collected if the.
next rain producing a dischar a begins within 10 hours.
Table L Analytical Mon toring Re ulrements
Discharge
Characteristics
Units
Measurement
Fre uencvl
Sample
Tv e2
Sample
Location3
40 CFR Part 423 Appendix A:
13 Priority Pollutant Metals
(Ag, As, Be, Cd, Cr, Cu, Hg,
Ni, Pb, Sb, Se, TI, Zn) a
seani-annual
Crab
SDO
Al
PWI
semi-annual
Grab
SDQ
B
40
semi-annual
Grab
SDO
COD
toWl
semi-annual
Grab
SDO
TSS
ni t
senii-annual
Grab
SDO
Sulfate
to Il
sctiti-annual
Gab
SDO
Oil and Grease (O&G)
to 'i
semi-annual
Grab
SDO
H
sttndard
semi-atuttril
Crab
SDO
Total Rainfall$
inches
setxti-annual
Rain Pause
-
Footnotes:
1 Measurement Nequrmy: Twice per year during a representative: storm event, for each year until either another
permit is issued for this facility or until this permit i.5 revoked or rescinded. if at the end of this permitting cycle
the pernittee has sttbmitW the appropriate paperwork for a renewal permit before the submittal deadline, the
permittne will be considered for a renewal application The applicant must continue semi-annual monitoring until
die renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting
cycle.
2 If the storrawater rtutoi?f is controlled by a stotmwater detention pond, a grab sample of the discharge from the
pond shall be collected within the first 30 minutes of discharge.
3 Sample Locatiow Samples shall be collected at each stotrnwatcr discharge outfatl ($DO) unless representative.
outfall status has bem granted.
4 Mercury shall be analyzed by EPA Low-level detection method 1631E This raethod also requirra a field blank
be analyzed. A benchmark does not apply; however. values above 0.012 po should be noted on annual SDO
DMR reports to the Regional Office.
Part lI Page 5 of 11
32
Southport Plant SWPP Plan
November 24, 2014
Permit No, NCS00348
For each sampled tepr atatice Storm event the to taI precipitation must be recorded. An on -site rapt gauge or
local rain gauge reading must be recorded.
The pen-pittee shall complete the ininimurn tern analytical samplings in accordance with the
schedule specified below in Table 2. A minimum of 60 days must separate each sample date
unless monthly monitoring has been instituted under a Tier Two response.
Table 2. Monitor in Schedule
Monitoring period '
Sample Number
Start
End
Year I — Period l
l
May 1, 2010
October 31, 2010
Year 1 — Period 2
2
November 1, 2010
April 30, 201 t
Year 2 —Period l
3
May 1, 2011
October 31, 2011
Year 2 — Period 2
4
Noven lier 1, 2011
April 30, 2012
Year 3 — Period 1
S
hlux. 1 'sit -
October 31, 2012
Year 3 — Period 2
6
November 1, 2012
Aril 10, 2013
Year 4 — Period 1
7
May 1, 2013
October 31, 2013
Year 4 — Period 2
S
November 1, 2013
Apr 1130. 2014
Year 5 — Period 1
9
May 1, 2014
October 31, 2014
Year S —Period 2
10
November 1, 2014
April 30, 2015
Footnotes-
1 Ndaintaitt semi-azutu.al MoniRiring dLLH1jZ Permit rCnewal process. The applicant nsust continue semi-annual
monitoring ►tntil the re=ved permir is issued.
2 If no discharge ooculs during the sausp[.ing period, the pennittee must submit a monitoring report indicating, "No
Floiv" within 30 days ofthe end oftlte six -manor sampling period.
The pennittee shall report the analytical results from the first sample with valid tvsults within the
monitoring period. In addition, a separate signed Annual Summary DMR copy shall be
submitted to the local DWQ Regional Office (RO) by'Warch t of each year. The pemtittee
shall eorripare monitoring results to the benclunark value-, in Table 3. The benchmark values in
`fable 3 are not perridt limits but should be used as guidelines for the permittee's Stortnwater
Pollution Prevention Plan (SPPP). Exceedences ofbenchmarL values require the permittee to
increase monitoring, increase management actions, increase record keeping, andlor install
stormwater Best Management Practices (BMPs) in a tiered progranin See below the descriptions
of Tier One and Tier Two.
Part H Page 6 of 1 I
33
Southport Plant SWPP Plan
November 24, 2014
Table 3. Benchmark Values for Analvtical Monitorine
Permit No. NCS00343
Discharge Characteristics
Units
Benchmark
Aluminum
Mg11
N/A
Antimony
MO
NIA
Arsenic
Beryllium
m 1
NIA'
Boron
tttgll
NIA
Cadmium
Chromium
i
Copper
Dead
w—
dvlemury
1194
NIA
Nickel
a.i''. i
seietlrwtt
p-p.
Silver
Thallium
Me
NIA
Zinc
COD
itigll
120
TSS ,
Mg/1
100
Sulfate
mgl'i
500
pH (seefiootnore 2)
Fc=Qt
I No salmater data available to calculate a bearclia=k
2 If pH values outside this range are recorded in sampled storarWMT discharge>, but Mrnbieul rainrarlI data
lndifiate precipitation pH levels are will►in ± 0.1 standard units of the rneasured discharge values or
lower, Own the lower threshold of thus bencluriark range aoc-s nar apply. Readings fmm an on -site or 10®rail rain
gauge (or local precipitation data) nrust be documented to deiuonstrate background concentrations were below
the benclumrR pU range.
Part iI Page 7 of I I
34
Southport Plant SWPP Plan
November 24, 2014
Pemit Me. NCS00348
I If: The first valid sampling results are above a benchmarl; value, or outside of the benchmark
for anv parameter at
Theft. The permittee shall:
1. Conduct a stormwater management inspection of the facility within two weeks of receiving
sampling results,
2. Identify and evaluate possible causes of the benchmark value exceedence.
3. Identify potential, and select the specific; source controls, operational controls, or phy'gical
improvetnents to reduce concentrations of the parameters of concern, or to bring
concentrations to within the benchmark- range.
4. Implement the selected actions within two months of the inspection,
7. Record each instance of a Tier One response in the Storunwater Pollution Prevention Platt.
Include the date and value of the bench nark exceedence, the inspection date, the personnel
conducting the inspection, the selected actions, and the date the selected actions were
implemented.
Two
If: During the term of this pertnit, the first valid sampling re::ults from hvo consecutive
monitoring periods are above the benclunark- values. or outsidc of the benclurtark range, for any
Celtic pal-alueter at a soectflc
Then: Tile permittee shall:
l . Repeat all the required actions outlined above in Tier One.
2. iomnediately institute monthly monitoring for all parameters (except mercury) at every
outiall where a sampling result exceeded the benclunark value for two consecutive sjmples.
NIonth ly (analytical and qualitative) monitoring shall continue until three consecutive
sample results are below the benchmark values, or within the benchmark range, for all
parameters at that outfall.
3, If no discharge occurs during the sampling period, the perrnittee is required to submit a
monthly monitoring report indicating "No Flow."
4. Maintain a record of the Tier Two response in the Stonuwater Pollution Prevention plan.
Part 11 Page 8 of i I
35
Southport Plant SWPP Plan
November 24, 2014
Pemh Ni. NCS0034$
During the temti of this permit, if the valid sampling results required for the pewit monitoring
periods exceed the benclantark value, or are outside the benclunark range, for any specific
patanic-ter at any specific outfall on four oc aslons, the permittee shall notify the DWQ
Wilmington Regional Office Supervisor in writing within 30 days of receipt of the fourth
analytical results. DWQ Y11fiv. lnit iti rich liinited to:
• Require that the pennittee increase or decrease the innnitorkig frequency for the
remainder of the pen -nit;
• Work with the permittee to develop alternative response strategies;
• Require the perinittee to install structural stormwater controls,
• Regquim.the pennittee tcs iFnplement other storrnwater control measures; or
• Require that the permittce implement site modifications to qualify for the No Exposure
Exclusion.
Part rt cages of l t
36
Southport Plant SWPP Plan
November 24, 2014
13.0 QUALITATIVE MONITORING REQUIREMENTS
Permit No. NCS000348 also contains qualitative monitoring requirements that apply to each
stormwater outfall at the plant, and these are required at each outfall twice per year, during
representative storm events. These requirements, excerpted from the permit, are shown on the
following 2 pages.
37
Southport Plant SWPP Plan
November 24, 2014
SECTION C: QUALITATIVE MONITORING REQUIREMENTS
t> rmit No, NCS00349
Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of
t epresentative outfail staW,, and shall be perlormed"specified in 'fable 4, during the analytical
1110111toring event. Qua] iIahve monitoring i for the purpose of evaluating the electiveness of the
Stotmwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution.
In the event an atypical condHtion is noted at a stomwater discharge outfall, the pertnittee shall
document the suspected cau�:e of the condition and any Actions taken in response to the
discovery. This documentation will be maintained with the SPPP.
Table 4. Qualitative Monitoring Requirements
Discharge Characteristics
Trequencyl
Monitoring
Location2
Color
semi-annu'tl
SDO
Odor
semi-anttu zl
8DO
Clarity
semi-a3ulu»1
SDO
Floating Solids
semi-annual
SDO
Suspended Solids
semi-annual
SDO
Foam
semi-t7nm$1
SDO
Oil Sheen
semi-annual
ST)o
Erosion or depoi ition at the
outfall
semi-annual
SDO
Other obvio ws tndtCatm
of stormwater pollution
semi-aluival
SDO
Footnotes:
t Nieasuremnt Frequency: Twice per year during a representative storm event, fir each year until either another
pen -nit is issued for this facility or until. this permit is revoked or rescinded. if at the end of tl:is perrnitting cycle
the pernutree has submitted the appropriate paperwork for a renewal permit before the 2CUbll:ITtat de-adline, the
petmittee will be considered for a renewal applicatimi. The applicant must COnlinue semi-acultiai Monitoring troth
the renewed permit is issued. See Table 2 for schedule of nioniturmg periods through the eiid of this permitting
cycle.
2 Monitoring Location: qualitative monitoring shall be performed at each stornawater discharge ourfall (.SD )
regardless of representative outfall status.
SECTION D: ON-StTI E VEHICLE MAINTENANCE MONITORING REQUIREMENTS
Facilities which have any vehicle maintenance activity occurring on -site whioh uses more than 55
gallons. of new ]rotor oil per month when averaged over the calendar year shall perform
analytical monitoring as specified below in Table 5. This monitoring shall be performed at all
stormwater discharge outfalls which discharge stortuwater runoff from vehicle maintenance areas
and in accordance with the schedule presented in Fable 2 (Section B). All analytical monitoring
shall be perfonned during a, representative storm event.
Part 11 Page 10 of 11
38
Southport Plant SWPP Plan
November 24, 2014
Permit No. NCS00349
`fable 5, Analvtical Monitoring Requirements for On -Site Vehicle Maintenance
Discharge Characteristics
Units
Measurement
Ft uenc ,Y
Sample
T e'-
Sample
I.acatlon3
H
standard
semi-annual
Grab
SDO
Total Petroleum Hydrocarbons
EPA Method 1664 (SGT--NEMI
1ngA
semi-annual
Gran
SDO
Total Sus ended Solids'
RIO
semi-annual
Grab
SDO
Total Rainfall4
inches
scmi-annual
Rain aup c
New Motor Oil Usage
gallons-'nlanth
sen-ii-annual
Estimate
-
ootnote&:
I Measurement Frequency: TWWi2 PC .V.qr during a representative storm event, for each year until either another
permit is issued for this fddliry or until thiz pcmtit is revoked or rescinded. If at the ertd of this perm fitting cycle
the permittee has. submitted the appropriare paperwork for a renewal pernut before the submittal deadline, the
pernuttee will be eonsidcrcd for a renewal application. The applicant must continue semi-annual monitoring until
the renewed permit is issued. 'See "table 2 for schedule of monitoring periods through the end of this permitting
cycle.
2. If the stomte, aier runoff is controlled by n stt-rnrwater detention pored a grab sample of the discharge from the
pond &.hall be colic ted witlr n the first 34 minutes of discharge from the pond.
3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SD0) that discharges
stormwater ftwoll from area(&) where vehicle maintenance activitits occur.
4 For each sampled representative storm event the total precipitation trust be recorded..8at on -site or local rain
gauge reading roust be recorded.
Monitssring results shall be compared to the benchmark values in Table 6. The benchmark
values in Table 6 are not permit limits but should be used as guidelines for the penuittee's
Stormwater Pollution Prevention Plan (SPPP). Esceedences of benchmark values require the
permittee to increase monitoring, increase management actions, increase: record keeping, and/or
install stormwater Best Management Practices (BMlzs), as provided in Part 11 Section B.
Table 6. Benchmark Values for Vehicle Maintenance Analytical Monitoring
Discharge Characteristics
Uatits
Benchmark
pH (see footnote !)
standard
6. 1
Total Petroleum Hydrocarbons (TPH)
mglL
15
Total Suspended Solids
rtz L
100
Foo=c
I IfpH vaium outside this range Are recorded in sampled stormwater discharges, but ambient rainfall data
Indicate precipitation p1l levels are within ±0.1 standard units of the measured values or lower, there the
lower threshold of this benchmark rangt does not apply. Readings from an on -site or local rain. gauge (or local
precipitation data) trust be documented to demonstrate background concentrations were below the normal pH
range.
Part 11 Page I of I
39
Southport Plant SWPP Plan
November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX A Southport Plant
Pollution Prevention Team Revision: 2
Member Roster Date: November24°2014
I& Page: 1 of 1
Leader: David Groves
Title: Plant Manager
Office Telephone: (910) 343-6701
Co -Leader: Kevin Mixon
Title: Operations Manager
Office Telephone: (910) 343-6713
Responsibilities:
The Plan is implemented, maintained, and amended at the intervals required in the Plan.
Appropriate measures and controls (BMPs) are implemented and maintained.
Periodic inspections are conducted.
Corrective or follow-up actions are completed in a timely manner.
All spills are promptly reported and cleaned up.
Ensures employees are periodically trained on Pollution Prevention.
Member: Virginia Grace
Title: Senior Advisor, Environmental
Office Telephone: (910) 343-6711
Responsibilities:
Keeps the facility appraised of regulatory changes that require revisions to the Plan.
Helps implement new requirements.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
Member: Alan Morse
Title: Plant Chemist
Office Telephone: (910) 343-6705
Responsibilities:
Keeps the facility appraised of regulatory changes that require revisions to the Plan.
Helps implement new requirements.
Takes samples and submits stormwater reports.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
Member: Craig Wilson
Title: Maintenance Manager
Office Telephone: (910) 343-6730
Responsibilities:
Keeps the facility appraised of regulatory changes that require revisions to the Plan.
Helps implement new requirements.
Assists in spill reporting.
Obtains approvals for disposal of spill cleanup materials.
Assists in developing training materials.
A-1
Southport Plant SWPP Plan
November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX B1 Southport Plant
Revision: 2
NON -STORM WATER DISCHARGE ASSESSMENT AND CERTIFICATION Date: November24, 2014
Page: 1 of 1
Date of Test or
Evaluation
Outfall Directly observed During
the Test (identify as indicatedon the
site map)
Method Used to Test or
Evaluate Discharge
Describe Results from Test for the Presence of Mon -Storm Water Discharge
Name of Person who
Conducted Test or Evaluation
Stormwater Outfall No. 1
Storm ester Outfall No. 2
Stormwater Outfall No. 3
Stormwater Outfall No. 4
Stormwater Outfall No. 5
Stormwater Outfall No. 6
CERrMCAi.TIUti
1 certify under penalty oflaw that this document and all attachments were prepared under my directionor supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted B ased on my inquiry of the person or persons who manage the system or those persons directly
responsible for gathering the information, the information submitted is, to the best ofmy knowledge and belief true, accurate, and complete. I am aware that there are
s ignific ant penalties for submitting false information, including the possibility of fine and imprisonment for knowing vio lations.
A_ Name (type or print)
B. Title
C. Signature
D. Date Signed
B - 1
Southport Plant SWPP Plan
November 24, 2014
EWFacility: CPI USA North Carolina LLC
- APPENDIX B2 Southport Plant
Revision: 2
NON-STORMWATER DISCHARGE ASSESSMENT AND FAILURE TO CERTIFY NOTIFICATION Date: November24, 2014
Page: 1 of 1
Identify Outfall Not TestedlEvaluated
Description of why Certification is Infeasible
Description of Potential Sources of Non-Stonn water
CERTIFICATIO
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to
assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or
those persons directly responsible for gathering this information, the information submitted is, to the best of my knowledge and belief; true, accurate, and complete.
I am aware that there are significant penalties for submitting false information. including the possibility of fine and imprisonment for knowing violations.
A. Name (type or print)
S. Title
C. Signature
D. Date Signed
B - 2
Southport Plant SWPP Plan
DATE
November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX C Southport Plant
Semi -Annual Visual Inspection Checklist Revision: 2
required by Part H.A.8 of NPDES Stormwater Permit NCS000348 Date: November 24, 2014
Page: 1 of 2
INSPECTOR
G = Good B = Bad Y = Yes N = No NA = Not Applicable
OIL UNLOADING BAY AND TRUCK DUMPER 1
TRANSFORMER TRAP GASOLINE AND DRUM DIESEL TANK BEHIND RAIL CAR HYDRAULIC OIL
YARDS PIT STORAGE AREA PUMP HOUSE UNLOADING AREA TANK
TURBINE BUILDING TRUCK DUMPER 2
OIL STORAGE LUBE OIL HYD. OIL &
ROOM TANKS E.H.C.'S DIESEL TANKS
n
o
d
C
o
n
0
o
?10 rA a
C - 1
a
CIO
WHSE
SPILL
MAT'LS
R.
SPILL
MAT'LS
O.
o
m
o
0
d
z
Qn
Southport Plant SWPP Plan
November 24, 2014
APPENDIX C Facility: CPI USA North Carolina LLC
Semi -Annual Visual Inspection Checklist (Concluded) Southport Plant
Revision: 2
required by Part IL4. 8 of NPDES Stormwater Permit Date: November 24, 2014
NCS000348 Page: 2 of2
DATE AREA DESCRIPTION CORRECTIVE ACTION DATE COMPLETED
C - 2
Southport Plant SWPP Plan
November 24, 2014
Is— Facility: CPI USA North Carolina LLC
APPENDIX D Southport Plant
Revision: 2
Annual Plan Review Checklist Date: November 24, 2014
Page: 1 of 1 dom
This checklist serves as a guide to ensure that the Stormwater Pollution Prevention Plan is reviewed
annually and is updated if required. Each question must be answered in the affirmative.
Year of evaluation: Starting Date Ending Date,
PERSON
DATE
CHECKLIST ITEM
RESPONSIBLE
COMPLETED
Was the site evaluated for a change in design, construction,
operation, or maintenance during the past year which had a
significant effect on the potential for the discharge of pollutants to
surface waters?
Were all aspects of the Stormwater Pollution Prevention Plan
reviewed and updated?
If the Plan was updated, did the annual update include an updated
list of significant spills or leaks of pollutants for the previous three
years, or the notation that no spills have occurred?
If the Plan was updated, did the annual update include re-
certification that the stormwater outfalls have been evaluated for
the presence of non-stormwater discharges?
If the Plan was updated, did the annual update include a re-
evaluation of the effectiveness of the BMPs listed in the BMP
Summary of the Stormwater Management Plan?
D - 1
Southport Plant SWPP Plan November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX E Southport Plant
Revision: 2
Environmental Incident Report Date: Novernber24,2014
Page: 1 of 1
Name of Reporter: Date
Inci€lent Date. -Time:
Substance Involved: QllaiititV:
Incident Location:
Incident Cause:
Existing."Potential Hazards:
(e.g.-, fire, explosion, etc-)
Personal Lijiu es:
Offsite Impacts:
Described Control, Containment -
and. -'or Clean-up Activities
{include schedules)
Measures to Prevent Recurrence -
Other Comments:
E - 1
Southport Plant SWPP Plan November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX F Southport Plant
Revision: 2
Release Response and Reporting Procedures Date: November24,2014
"Release" — defined in this Plan as any accidental or intentional spilling, leaking, pumping, pouring,
emitting, emptying, discharging, ejecting, escaping, leaching, dumping, or disposing into the
environment. Liquid or solid materials that escape their primary containment (i.e., tank, tote,
container, etc.) and discharge into a secondary containment system are not a Release unless the
regulated chemical subsequently volatilized into the air.
"Spill" — defined in this Plan as synonymous with release.
Effective spill and release response and reporting procedures are important because they provide for
rapid response to mitigate the impact of a release. These procedures describe the following measures
that will be implemented upon discovery of a significant release:
1. Assess the risk;
2. Control the release to the extent possible;
3. Report the release to management and government agencies;
4. Clean up the impacted area as soon as possible; and,
5. Follow up with preventive measures.
The Southport Plant's Emergency Response Manual provides additional guidance and procedures
for dealing with emergency situations, including releases of significant materials.
I. PRE -PLANNING
The Plant Manager or designee should familiarize facility personnel with all aspects of release
reporting, including the types of chemicals at the facility that must be reported when released, the
procedure for making telephone notifications, and the agencies that must be contacted. The Plant
Manager or designee should also ensure that the list of agencies, emergency response contractors, and
emergency telephone numbers found in Table 2-2 of this Plan are readily available and up to date.
IL ASSESS THE RISK
The risks presented by a release will be assessed the moment a release is observed or discovered.
Risks can change throughout an emergency, therefore, assessing the risk will continue throughout the
duration of the incident. Employees should react according to their level of training. Refer to the
facility's Hazardous Material Response Plan to determine the response level of facility personnel.
A major release may require employees to evacuate and response may be provided only by outside
emergency response services that are equipped and trained to handle a major release.
III. CONTROL THE RELEASE
Every effort will be made to keep a spill from leaving the site boundaries via foundation drains, catch
basins, and manholes. Facility personnel will immediately commit all necessary manpower,
equipment, and materials required to prevent the spill from reaching waterways, stormwater draining
structures, or sewers.
F - 1
Southport Plant SWPP Plan
November 24, 2014
A. Types of Control Methods
Methods available for controlling spills include:
• Absorption - Use materials such as clay, sawdust, or vermiculite to absorb liquids. When
absorbents become contaminated, they retain the properties of the absorbed liquid. Therefore,
they must be disposed of accordingly.
• Covering - Spill areas can be covered with appropriate materials, such as plastic sheets, until
cleanup efforts can be completed.
• Dikes, dams, diversions, and retention - These temporary or permanent physical barriers can
be used to retain spills, change the direction of flow of the liquid, or minimize storm water
run-on to the impacted area.
• Over packing - Leaking drums can be placed in larger containers to hold the leaking liquid.
• Plug and patch - Compatible plugs and patches can temporarily stop the flow of materials
through small holes.
• Transfer - Liquids can be transferred from a leaking or damaged container or tank. Care must
be taken to ensure transfer hoses and fittings are compatible with the liquid. When flammable
liquids are transferred, proper concern for grounding must be observed.
B. Implementing Control Methods
The alternative control methods listed above will be implemented in the following order unless
directed otherwise by the Plant Manager or designee:
• Spills confined to immediate area - Place sorbent materials in direct contact with the liquid,
working inward from the farthest point of progression of the liquid. The quicker the response,
the smaller the contaminated area.
• Spills escaping from immediate area - If liquid begins to spread outside of the immediate area,
attempts should be made to stop the flow before it enters a foundation drain, catch basin, or
manhole by building up sorbent materials to dike the sewer entrance. As an alternative, sewer
mats or sheets of plastic should be placed over sewer entrances and weighed down with heavy
objects or gravel. In the event the liquid enters a sewer, sorbent materials should be used at the
discharge points or in the storm and sanitary sewers to collect the material. Facility personnel
should consider, as appropriate, assistance from neighboring industry, outside contractors, oil
skimmers, backhoes, pumps, emergency dikes, oil absorbent, hay bales, booms, etc. as
necessary.
IV. REPORT THE RELEASE
Immediately after initiating appropriate emergency measures to confine the release, facility personnel
should report any environmental release to management and to government agencies, as required. The
following sections describe the procedure to be used for reporting spills/uncontrolled environmental
releases to government agencies.
F - 2
Southport Plant SWPP Plan November 24, 2014
A. Reporting Scope
This procedure applies to virtually every spill or uncontrolled release of a significant material at the
facility because environmental regulations apply to the release to the environment of a regulated
chemical above a Reportable Quantity or in excess of a reporting threshold. The Plant Manager or
designee will consult with the Senior Advisor, Environmental to confirm the reporting requirements
for each spill event. The Reportable Quantities for regulated chemicals used at the Southport Plant are
summarized below:
• Oil and petroleum products — For reporting to EPA and NC DENR: one (1) barrel (i.e., 42
gallons);
• Hazardous wastes (ignitable, corrosive, or reactive) — one hundred (100) pounds of the
regulated chemical (Note: the Southport Plant is a conditionally exempt small quantity
generator and does not store these types of materials);
• Sodium hypochlorite — one hundred (100) pounds;
• Sodium hydroxide (a.k.a., caustic soda) — one thousand (1,000) pounds; and
• Sulfuric acid — one thousand (1,000) pounds.
B. Reporting Responsibility
The Plant Manager or designee is responsible for making all necessary telephone notifications when a
release to the environment has occurred. The Plant Manager or designee may delegate individual
reporting tasks to other Southport Plant staff, but overall reporting responsibility remains with the
Plant Manager or designee. The facility Emergency Response Plan occurs:
1. Line Management;
2. Senior Advisor, Environmental;
3. Local Sewer Authority;
4. Local Fire Department;
5. Police Department;
6. Local Emergency Planning Committee (SARA Title III);
7. State Emergency Response Commission (SARA Title III SERC);
8. State Environmental Agencies;
9. Emergency Response Contractor;
10. Downstream water users; and
11. National Response Center
C. Telephone Notifications to Government Agencies
The following procedures should be followed when making telephone notifications to government
agencies. Telephone numbers may be found in Table 2-2 of this Plan.
1. Report Immediately — NC DENR must be notified no later than one (1) hour after
Southport Plant staff learns of the release.
2. Start with local agencies first - When making emergency telephone notifications, start
with local agencies first, and then proceed to contact state agencies, and lastly federal
agencies. This order of priority is important because local agencies are impacted the most. As
these notifications are made, let the next agency contacted know who has been previously
contacted. This will help streamline communications should the various agencies begin to
F-3
Southport Plant SWPP Plan
November 24, 2014
contact each other. Spills/releases into the local sewer system must be reported to the local
sewer authority.
3. What to report - When making a telephone notification, do not speculate. Report only the
facts as known at the time the call is made. Be prepared to provide the following information:
a. Your name and telephone contact number(s);
b. Name and location of the facility (i.e., Southport Plant located at 1281 Power Plant
Road SE, Southport, North Carolina);
c. Date and time the incident began and ended, or the estimated time of continuation if
the release is continuing at the time of notification;
d. Extent of any injuries and identification of any know personnel hazards which
response agencies may encounter (e.g., is the material an Extremely Hazardous
Substance, etc.);
e. The common or scientific name of the released material; US Department of
Transportation hazard classification; and the best estimate of any or all released
material;
f. A brief description of the incident that is sufficient to allow response agencies to
formulate the level and extent of response activities; and
g. The names and telephone numbers of the person or persons to be contacted for
further information.
4. Keep a telephone notification log - It is important to document calls made to government
agencies. Be sure to fully document telephone notifications as well as other information about
the environmental incident. Notification information to be documented includes:
a. Date/time of call;
b. Agency and official contacted;
c. Who made the call;
d. Any comments made by officials, including any reference number assigned to the
incident by the agency, and
e. As soon as possible, after making these agency notifications, notify Line
Management, Senior Advisor, Environmental, and affected Southport Plant
customers.
5.Other notifications may be required - Additional notifications may be necessary
depending on the nature of the release and substance involved. Written notification to NC
DENR is required within seven (7) calendar days after the telephone notification.
F-4
Southport Plant SWPP Plan November 24, 2014
V. CLEAN UP THE AFFECTED AREA
Cleanup should begin as soon as possible. The Plant Manager or designee should enlist all available
resources to stop the spill or release. The local spill response contractor, Moran Environmental
Recovery (see Table 2-2 for contact information), can provide typical containment and clean up
services is familiar with the site and has entered into a contractual agreement with the facility.
The Senior Advisor, Environmental should be contacted to determine and arrange for proper
treatment, storage, and disposal of spilled materials. Spill cleanup contractors should not be allowed to
dispose of spill residue until the Senior Advisor, Environmental has identified an approved or
acceptable disposal facility. The Senior Advisor, Environmental will also assist in determining the
extent of remediation required.
VI. FOLLOW UP ACTION
The Plant Manager or designee shall review the cause of the spill or release and initiate appropriate
corrective actions to prevent similar occurrences. Additionally, all spill materials and sorbent material
must be restocked. The Senior Advisor, Environmental will be responsible for preparing and
submitting any written follow-up reports required by government agencies and for reporting the
release to Senior Management. The type of follow up report required will vary, depending upon the
material spilled, the quantity spilled, whether the material was contained and/or cleaned up, and
whether the spill constituted a public health threat.
F - 5
Southport Plant SWPP Plan
November 24, 2014
Facility: CPI USA North Carolina LLC
F APPENDIX G Southport Plant
Revision: 2
Southport Plant Stormwater Discharge Permit Date: November 24, 2014
G - 1
B.-verly Eaves Perdide Cof H. Sullins Dee Freeman
Governol, Director Secretary
April 30, 2010
Mr. Elton Gibbs
CP1 USA North Carolina
PO 1.0836
Southport, North Carolina 28461
Subject: Final NPDES Stormwater Permit
Permit NCS000348
CPI USA North Carolina - Southport Plant
Brunswick County
Dear Mr. Gibbs:
In response to your renewal application for continued coverage under NPDES stormwater permit NCS000348,
the Division of Water Quality (Division) is forwarding herewith the subject state - NPDES permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum. of
Agreement between North Carolina and the U.S. Environmental Protection agency dated October 15, 2007 (or as
subsequently amended).
This final permit includes no major changes from the draft permit sent to you on March 9, 2010. However,
the owner name and facility was updated based on the Permit Name/Ownership Change Form previously
received on December 21, 2009.
The qualitative monitoring strategy remains the same (semi-annual) as the previous term of the permit. Please
note that analytical monitoring is also required in this permit. Failure to complete the monitoring as required is
a violation of the permit and any permit noncompliance constitutes a violation of the Clean Water Act.
Reference Part 111, Section A, Item 2 "Duty to Comply", Item 9 "Penalties for Tampering " and Item 10 "Penalties
for Falsification of Reports" of your permit for further information.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming0 to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office. Drawer 27447,
Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final. and binding.
Please take notice this permit is not transferable. Part III, E.2. addresses the requirements to be followed in case
of change in ownership or control. of this discharge. This permit does not affect the legal requirementsfo,
obtain other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, Coastal Area Management Act or any other Federal or Local goverrunental
permit that may be required.
Wellands and SforrrvxFter Branch Orte
16,17 Ma.il Service Cerilcllr, Raleigh, Not) Carolina 276949-1617
Noxth(-arolina'
Locario.,-l: 512 N, Salisbuy St Raleigh. Nroxlh Car,);;na 27604
Proj,je: 919-807-6-,00 \ FAX: 919-807-6494, C u tcaier w, 4 € e 1..877-623-6748
internee
An 0000rftlnitv Actlo-n r'n-,Nme,
Mr. Elton Gibbs
Capital Power Operations (USA) Inc.
Permit No. NCS000348
If you have any questions or coninients concerning this permit, contact Brian Lowther at (919) 807-6368 or
brian. lowther@-,,ncd 111 -,jenngov
Sincerely,
SIGNE08V
Kr� NCKLE
fir Coleen H. Sullins, Director
cc: Wilmington Regional Office, Water Quality Section
0
Mike Mitchell, EPA Region IV
Story water Permitting, Unit
Central Files
Attachments: NPDES Stormwater Permit NCS000348
N
RMIMMMIM
STATE OF NORTH CAROLINA
•. OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
In compliance with the provisions of North Carolina General Statute 143 -215 . 1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
is hereby authorized to discharge stormwater from a facility located at
CPI USA North. Carolina — Southport Plant
1281 Powerhouse Drive SE
Southport, NC
Brunswick County
to receiving waters designated as Price Creek, a class SC; Sw stream in the Cape Fear River
Basin, in accordance with the discharge limitations, monitoring requirements, and other
conditions set forth in Parts 1, 11, Ill., IV, V and VI hereof.
This permit shall become effective May 1, 2010.
This pen -nit and the authorization to discharge shall expire at midnight on April 30, 2015.
Signed this day April 30, 2010,
for Coleen H. Sullins, Director
Division of Water Quality
By the Authority of the Environmental Management Commission
Permit No. NCS000348
I WAII U a -WSJ
PART I INTRODUCTION
Section A: Individual Permit Coverage
Section B: Permitted Activities
Section C: Location Map
PART 11 MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED
DISCHARGES
Section A:
Storinwater Pollution 'Prevention Plan
Section B:
Analytical Monitoring Requirements
Section C:
Qualitative Monitoring Requirements
Section D:
On -Site Vehicle Maintenance Monitoring Requirements
PERMITS
Section A: Compliance
and Liability
I .
Compliance Schedule
2.
Duty to Comply
3.
Duty to Mitigate
4.
Civil and Criminal Liability
S.
Oil and Hazardous Substance Liability
6.
Property Rights
7.
Severability
8.
Duty to Provide Information
9.
Penalties for Tampering
10.
Penalties for Falsification of Reports
Section B: General Conditions
I. Individual Pen -nit Expiration
2. Transfers
11
Pemift No. NCS000348
3. Signatory Requirements
4. Individual Permit Modification, Revocation and Reissuance, or
Termination
5. Permit Actions
Section C: Operation and Maintenance of Pollution Controls
1. Proper Operation and Maintenance '
2. Need to Halt or Reduce Not a Defense
3. Bypassing of Storrnwater Control Facilities
Section D: Monitoring and Records
1. Representative Sampling
2. Recording Results
3. Flow Measurements
4. Test Procedures
5. Representative Outfall
6. Records Retention
7. Inspection and Entry
Section E: Reporting Requirements
I
Discharge Monitoring Reports
2.
Submitting Reports
3.
Availability of Reports
4.
Non-Stormwater Discharges
5.
Planned Changes
6,
Anticipated Noncompliance
7.
Bypass
8.
Twenty-four Hour Reporting
9.
Other Noncompliance
10.
Other Information
PART V ADMINISTERING AND COMPLIANCE MONITORING FEE
REQUIREMENTS
ii
Permit No. NCS000.348
During the period beginning on the effective date of the permit and. lasting until expiration, the
pennittee is authorized to discharge storinwater associated with industrial activity. Such.
discharges shall be controlled, limited and monitored as specified in this permit.
If industrial materials and activities are not exposed to precipitation or runoff as described in 40
CFR § 122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES storrawater
discharge pen -nit requirements. Any owner or operator wishing to obtain a No Exposure
Certification must submit a No Exposure Certification NOI form to the Division; must receive
approval by the Division; must maintain no exposure conditions unless authorized to discharge
under a valid NPDES stortriwater permit; and must reapply for the No Exposure Exclusion once
every five (5) years.
Until this pen -nit expires or is modified or revoked, the pennittee is authorized to discharge
ston'trwater to the surface waters of North Carolina or separate storm sewer system that has been
adequately treated and managed in accordance with the terms and conditions of this individual
permit. All ston-nwater discharges shall be in accordance with the conditions of this pernrit.
Any other point source discharge to surface waters of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another pen -nit, authorization, or epproval.
The stormwater discharges allowed by this individual pennit shall not cause or contribute to
violations of Water Quality Standards.
This permit does not relieve the pennittee from responsibility for compliance with any other
applicable federal,, state,, or local law, rule, standard, ordinance, order, judgment, or decree,
Part I Page 1 of 2
Permit No. NCS000348
NCS000348
11
EPCOR USA North Carolina LLC.
Southport Facility
L,trude: 33" 56'4Y' IA
Longitude: 78:(la 43" W
C(Dunt'i: Brunswid<
Rrece�ving'-S,tream: Price Creek
stre'am Class: SC; sw
SUID-basin: 0:3-06-17 (Cjpe Fear Ff,rv. r E-,�uin)
14
"I'll, x . a
Part I Page 2 of 2
Permit No. NCS00348
PART 11 MONITORING, CONTROLS, AND LIMITATIONS FOR
PERMITTED DISCHARGES
The Penuittee shall develop a, Storrnwater Pollution Prevention Plan, herein after referred to as
the Plan. This Plan shall be considered public information in accordance with Part 111, Standard
Conditions, Section E, Paragraph 3 of this individual pen -nit. The Plan shall include, at a
minimum, the following items:
Site Plan. The site plan shall provide a description of the physical facility and the
potential pollutant sources which may be expected to contribute to contamination of
stormwater discharges. The site plan shall contain the following:
(a) A general location map (USGS, quadrangle map or appropriately drafted
equivalent map), showing the facility's location in relation to transportation
routes and surface waters, the name of the receiving water(s) to which the
stormwater outtall(s) discharges, or if the discharge is to a,municipal separate
storm sewer system, the name of the municipality and the ultimate receiving
waters, and accurate latitude and longitude of the point(s) of discharge. The
general location map (or alternatively the site map) shall identify whether each
receiving water is impaired (on. the state ' s 3 03 ) (d) list of impaired waters) or is
located in a watershed for which a TMDL has been established, and what the
parameter(s) of concern are.
North Carolina's 3 )03(d) List can be found here:
http://h2o.enr.state.ne.us/tmdUGeneral — 303d.htm#Downloads
North Carolina TMDL documents can be found here:
http:'/h2o.enr.state.ne.us/tmdu,rMDL list.htm#Final TM Ls.
(b) A narrative description of storage practices, loading and unloading activities,
outdoor process areas, dust or particulate generating or control processes, and
waste disposal practices. A narrative description of the potential pollutants which
could be expected to be present in the stormwater discharge from each. outtall.
(c) A site map drawn to scale (including a distance legend) showing: the site property
boundary, the stormwater discharge outfalls, all on -site and adjacent surface
waters and wetlands, industrial activity areas (including storage of materials,
disposal areas, process areas, loading and unloading areas, and haul roads), site
topography, all drainage features and. structures, drainage areas for each outfall,
direction of flow in each drainage area, industrial activities occurring in each
drainage area, buildings, existing BMPs, and impervious surfaces. The site map
must indicate the percentage of each drainage area that is impervious.
(d) A list of significant spills or leafs of pollutants that have occurred at the facility
during the three (3) previous years and. any corrective actions taken to mitigate
spill impacts.
Part 11 Page I of I I
Permit No. NCS00348
(e) Certification that the storrnwater outfalls have been evaluated for the presence of
non-stormwater discharges. The certification statement will be signed in
accordance with the requirements found. in. Part III, Standard Conditions, Section
B, Paragraph 3. The peirnittee shall re -certify annually that the stormwater
outtalls have been evaluated for the presence of non-stormwater discharges.
2. Stormwater Management Plan. The stoiniwater management plan shall contain a
narrative description of the materials management practices employed which control or
minimize the exposure of significant materials to stormwater, including structural and
nonstructural. measures. The storrnwater management plan, at a minimum, shall
incorporate the following:
(a) Feasibility Study. A review of the technical and economic feasibility of changing
the methods of operations and/or storage practices to eliminate or reduce exposure
of materials and processes to stormwater. Wherever practical, the perinittee shall
prevent exposure of all storage areas, material handling operations, and
manufacturing or fueling operations. In areas where elimination of exposure is
not practical, the stormwater management plan shall document the feasibility of
diverting the stormwater runoff away from areas of potential contamination.
(b) Secondary Containment Requirements and Records. Secondary containment is
required for: bulk storage of liquid materials; storage in any amount of Section
313 of Title III of the Superfund Amendments and Reauthorization Act (SARA)
water priority chemicals; and storage in any amount of hazardous substances, in
order to prevent leaks and spills from contaminating stormwater runoff. A table
or summary of all such tanks and stored materials and their associated secondary
containment areas shall be maintained, If the secondary containment devices are
connected directly to stormwater conveyance systems, the connection shall be
controlled by manually activated valves or other similar devices (which shall be
secured closed with a locking mechanism), and any stormwater that accumulates
in the containment area shall be at a minimum visually observed for color, foam,
outtall staining, visible sheens and dry weather flow, prior to release of the
accumulated stormwater. Accumulated stormwater shall be released if found to
be uncontaminated by the material stored within the containment area. Records
documenting the individual making the observation, the description of the
accumulated stormwater, and the date and time of the release shall be kept for a
period of five years.
(c) BMP Summary, A listing of site structural and non-structural Best Management
Practices (BMP) shall be provided. The installation and implementation of BMPs
shall be basedon the assessment of the potential for sources to contribute
significant quantities of pollutants to stormwater discharges and data collected
through monitoring of stormwater discharges. The BMP Summary shall include a
written record of the specific rationale for installation and implementation of the
selected site BMPs. The BMP Summary shall be reviewed and updated annually.
Part 11 Page 2 of 11
Permit No. NCS00348
3. Spill Prevention and Response Plan. The Spill Prevention and Response Plan (SPRP)
shall incorporate an assessment of potential pollutant source's based on a materials
inventory of the facility. Facility personnel (or the team) responsible for implementing the
SPRP shall be identified in a written list incorporated into the SPRP and signed and dated
by each individual acknowledging their responsibilities for the plan. A responsible
person shall be on -site at all times during facility operations that have the potential to
contaminate storrnwater runoff through spills or exposure of materials associated with the
facility operations, The SPRP must be site storinwater specific. Therefore, an oil Spill
Prevention Control and Countertneasure plan (SPCC) may be a component of the SPRP,
but may not be sufficient to completely address the storinwater aspects of the SPRP. The
common elements of the SPCC with the SPRP may be incorporated by reference into the
SPRP,
4. Preventative Maintenance and Good Housekeeping Program, A preventative
maintenance and good housekeeping program shall be developed. The program shall list
all stonirwater control systems, stonuwater discharge outfalls, all on -site and adjacent
surface waters and wetlands, industrial activity areas (including material storage areas,
material handling areas, disposal areas, process areas, loading and unloading areas, and
haul roads), all drainage features and structures, and existing structural BMPS. The
program shall establish schedules of inspections, maintenance, and housekeeping
activities of stoirnwater control systems, as well as facility equipment, facility areas, and
facility systems that present a potenitial for stolmwater exposure or stormwater pollution.
Inspection of material handling areas and regular cleaning schedules of these areas shall
be incorporated into the program. Timely compliance with the established schedules for
inspections, maintenance, and housekeeping shall be recorded in writing and maintained
in the SPPP.
Employee Training. Training programs shall be developed and training provided at a
minimum on an annual basis for facility personnel with responsibilities for: spill response
and cleanup, preventative maintenance activities, and for any of the facility's operations
that have the potential to contaminate stoirawater runoff. Facility persormel or team)
responsible for implementing the training shall be identified, and their annual training
shall be documented by the signature of each employee trained,
6. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific
positionts) responsible for the overall coordination, development, implementation, and
revision to the Plan. Responsibilities for all components of the Plan shall be documented
and position assigrunents provided.
7. Plan Amendment. The pennittee shall amend the Plan whenever there is a change in
design, construction, operation, or maintenance which has a significant effect on the
potential for the discharge of pollutants to surface waters. All aspects of the Stonnwater
Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual
update shall include an updated list of significant spills or leaks of pollutants for the
previous three years, or the notation that no spills have occurred. The annual update shall
include re -certification that the storrriwater outfalls have been evaluated for the presence
of non-stormwater discharges. Each annual update shall include a re-evaluation of the
Part 11 Page 3 of 1 I
Pennit No. NCS00348
effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management
Plan.
The Director may notify the penuittee when the Plan does not meet one or more of the
minimum requirements of the permit. Within 30 days of such notice, the peralittee shall
submit a time schedule to the Director for modifying the Plan to meet minimum
requirements. The pen-nittee shall provide certification in writing (in accordance with
Part 111, Standard Conditions, Section B, Paragraph 5) to the Director'hat the changes
have been made.
8. Facility Inspections, Inspections of the facility and all storniwater systems shall occur as
part of the Preventative Maintenance and Good Housekeeping Program at a minimum on.
a semi-annual schedule, once during the first half of the year (January to June), and once
during the second half (July to December), with at least 60 days separating inspection
dates (unless performed more frequently than semi-annually). These facility inspections
are different from, and in addition to, the stormwater discharge characteristic monitoring
required in Part 11 B, C and D of this permit.
9. Implementation. The permittee shall implement the Plan. Implementation of the Plan
shall include documentation of all monitoring, measurements, inspections, maintenance
activities, and training provided to employees, including the log of the sampling data and
of actions taken to implement BMPs associated with the industrial activities, including
vehicle maintenance activities. Such documentation shall be kept on -site for a periodof
five years and made available to the Director or the Director's authorized representative
immediately upon request.
Part 11 Page 4 of I I
Permit No, NCS00348
'iqI
1 111! 1! 111WIN 111 '11111111111 111,111
Analytical monitoring of storinwater discharges shall be performed as specified. in Table 1. All
analytical monitoring shall be performed during a representative stone event. The required
monitoring will result in a minimum of ten analytical samplings being conducted over the term of
the pen -nit at each stormwater discharge outfall (SDO).
A representative storm event is a storm event that measures greater than. 0.1 inches of rainfall. The
time between this storm event and the previous storm event measuring greater than 0.1 inches must be at
least 72 hours, A single storm event may have a period of no precipitation of up to 10 hours. For
Lexample, if it rains but stops before producing anycollectabledischarge, a sample _may be collected if the
"cduc n
exatn' ' e, "' it 's " 'tops to p
11 n I'lel g s' rg i 10110 s.
next rain producing a discharge begins within 10 hours.
Table 1. Analytical Monitoring Requirements
Discharge
Measurement
Sample
le
Sample
�Lo
Characteristics
Units
Frequencyl
Type2
c a:t i 0
40 CFR Part 423 Appendix A:
Grab
SDO
13 Priority Pollutant Metals
Pg/l
semi-annual
(Ag, As,Be, Cd, Cr, Cu, Hg,
Ni, Pb, Sb, Se, TI, Zn) 4
Al
Itg/l
semi-annual
Grab
SDO
B
Itg/l
semi-annual
Grab
SDO
COD
mg/l
semi-annual
Grab
SDO
TSS
mg/l
semi-annual
Grab
SDO
Sulfate
mg/l
semi-annual
Grab
SDO
Oil and Grease (0&,G)
mill
semi-annual
Grab
SDO
2u---
standard
semi-annual
Grab
SDO
Total Rainfalls
inches
semi-annual
_Lain Gauge
Footnotes:
Measurement Frequency: Twice per year during a representative storm event, for each year until either another
permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle
the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the
pennittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until
the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting
cycle.
2 If the stormwater runoff is controlled by a stormwater detention pond, a grab sample of the discharge from the
pond shall be collected within the first 30 minutes of discharge.
Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative
outfall status has been granted.
4 Mercury shall be analyzed by EPA Low-level detection mettiod 1631 E. This method also require-, a field blank
be analyzed. A benchmark does not apply; however., values above 0.012 jig/t should be noted on annual SDO
DMR reports to the Regional Office.
Part 11 Page 5 of 1 I
Permit No. NCSOO-148
5 For each sampled representative storm event the total precipitation must be recorded. An on -site rain gauge or
local rain gauge reading must be recorded.
The pen-nittee shall complete the minimum ten analytical samplings in accordance with the
schedule specified below in Table 2. A minimum of 60 days must separate each sample date
unless monthly monitoring has been instituted under a Tier Two response.
Table 2. Monitorin Schedwale
Monitoring period 1 2
Sample Number
Start
End
Year I — Period I
I
May 1, 2010
October 3l,2010
Year I — Period 2
2
November 1, 2010
April 30, 2011
Year 2 — Period 1
3
May 1, 2011
October .3 1, 2011
Year 2 — Period 2
4
November 1, 2011
April 30,201.2
Year 3 — Period 1
5
May 1, 2012
October 31, 2012
Year 3 — Period 2
6
November 1, 2012
April 30, 2013
Year 4 — Period 1
7
May 1, 2013
October 31, 2013
Year 4 — Period 2
8
November 1, 2013
April 30, 2014
Year 5 — Period 1
9
May 1, 2014
—October.' 31, 2014
Year 5 — Period 2
10
November 1, 2014
April 30, 2015
Footnotes:
I Maintain semi-annual monitoring during permit renewal process. The applicant must continue semi-annual
monitoring until the renewed permit is issued.
2 If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No
Flow" within 3 )0 days of the end of the six-month sampling period.
The pen-nittee shall report the analytical results from the first sample with valid results within the
monitoring period. In addition, a separate signed Annual Summary DMR copy shall be
submitted to the local DWQ Regional Office (RO) by March I of each year. The pertilittee
shall compare monitoning results to the benchmark values in Table 3. The benchmark values in
Table 3 are not permit limit -Is but should be used as guidelines for the permittee's Stormwater
Pollution Prevention Plan (SPPP), Exceedences of benchmark values require the petmittee to
increase monitoring, increase management actions, increase record keeping, and/or install
stoni-twater Best Management Practices (BMPs) in a tiered program. See below the descriptions
of Tier One and Tier Two.
Part 11 Page 6 of 11
Permit No. NC S00348
MH MUMM
Discharge Characteristics
units
Benchmark
Aluminum
mg/l.
N/A
Antimony
mg/l
N/A
Arsenic
Beryllium
11 mg/l
N/A'
Boron
r-ftg/1
N/A
Cadmium
Chromium
Copper
Lead
Mercury
Pg/l
N/A
Nickel
Selenium
Silver
Thallium
mg/l
N/A.
Zinc
COD
ing/l,
120
TSS
mg/l
100
Sulfate
mg/l
500
O&G
mg/l
30
pH (seefibotnote 2)
Footnotes:
1 No saltwater data available to calculate a benchmark,
2 If pH values outside this range are recorded in sampled stormwater discharges, but ambient rainfall data
indicate precipitation pH levels are within + 0.1 standard units of the measured discharge values or
lower, then the lower threshold of this benchmark range does not apply. Readings front an on -site or local rain
gauge (or local precipitation data) must be documented to demonstrate background concentrations were below
the benclunark pH range.
Part 11 Page 7 of 1 I
Permit No. NCS00348
If: The first valid sampling results are above a benchmark value, or outside of the benchmark
for any parameter at any outfall;
Then: The permittee shall:
1. Conduct a stormwater management inspection of the facility within two weeks of receiving
sampling results.
2. Identify and evaluate possible causes of the benchmark value exceedence.
3. Identify potential, and select the specific: source controls, operational controls, or physical
improvements to reduce concentrations of the parameters of concern, or to bring
concentrations to within the benchmark range.
4. Implement the selected actions within two months of the inspection.
5. Record each instance of a Tier One response in the Ston-liwater Pollution Prevention Plan.
Include the date and value of the benchmark exceedence, the inspection date, the personnel
conducting the inspection, the selected actions, and the date the selected actions were
implemented.
If: During the teen of this pen -nit, the first valid sampling results from two consecutive
monitoring periods are above the benchmark values, or outside of the benchmark range, for any
ific parameter at a specific discharge outfall;
Then: The permittee shall:
I . Repeat all the required actions outlined above in Tier One.
2. Immediately institute monthly monitoring for all parameters (except mercury) at every
outfall where a sampling result exceeded the benchmark value for two consecutive samples.
Monthly (analytical and qualitative) monitoring shall continue until three consecutive
sample results are below the benchmark values, or within the benchmark range, for all
parameters at that outtall.
3. If no discharge occurs during the sampling period, the pennittee is required to submit a
monthly monitoring report indicating "No Flow."
4. Maintain a record of the Tier Two response in the Storinwater Pollution Prevention Plan.
Part 11 Page 8 of 11
Pemit No. NCSOO.348
During the term of this pen -nit, if the valid sampling results required for the pennit monitoring
periods exceed the benchmark value, or are outside the benchmark range, for any specific
parameter at any specific outfall on four occasions, the penriittee shall notify the DWQ
Wilmington Regional Office Supervisor in writing within, 30 days of receipt of the fourth
analytical results. DWQ may, but is not limited to:
Require that the pen-nittee increase or decrease the monitoring frequency for the
remainder of the pen -nit;
Work with the perinittee to develop alternative response strategies;
• Require the permittee to install structural stormwater controls;
Require the pen-nittee to implement other storrawater control measures; or
Require that the pen-nittee implement site modifications to qualify -for the NO Exposure
Exclusion.
Part 11 Page 9 of 11
Permit No. NCS00148
Qualitative monitoring requires a visual inspection of each stormwater outtall, regardless of
representative outfall status and shall be performed as specified in Table 4, during the analytical
monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the
Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution.
In the event an atypical condition is noted at a stormwater discharge outfall, the pertnittee shalt
document the suspected caus-, of the condition and any actions taken in response to the
discovery. This documentation will be maintained with the SPPP,
Discharge Characteristics
Frequencyl
Monitoring
Location2
Color
semi-annual
SDO
Odor
semi-annual
SDO
Clarity
semi-annual
SDO
Floating Solids
semi-annual
SDO
Suspended Solids
semi-annual
SDO
Foam
semi-annual
SDO
Oil Sheen
semi-annual
SDO
Erosion or deposition at the
semi-annual
SDO
outfall
Other obvious indicators
semi-annual
SDO
of stoiTnwater pollution
Footnotes:
Measurement Frequency: Twice per year during a representative storm event., fior each year until either another
pennit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle
the per-nuttee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the
permittee will be considered for a renewal application. The applicant must continue semi-atuntal monitoring until
the renewed permit is issued. See Table 2 for schedule of monitoring periods through the end of this permitting
cycle.
2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO)
regardless of representative outfall status.
Z�
Facilities which have any vehicle maintenance activity occurring on -site which uses more than 55
gallons of new motor oil per month when averaged over the calendar year shall perform
analytical monitoring as specified below in Table 5. This monitoring shall. be performed at all
stormwater discharge outfalls which discharge stormwater runoff from vehicle maintenance areas
and in accordance with the schedule presented in Table 2 (Section B). All analytical monitoring
shall be performed during a representative storrn event.
Part 11 Page 10 of 11
Permit No. NCS00348
Discharge Characteristics
Units
Measurement
Freauencyl
Sample
TvDe2
Sample
Location3
pH
standard
semi-annual
Grab
SDO
Total Petroleum Hydrocarbons
EPA Method 1664 (SGT-HE1vf
mg/1
semi-annual
Grab
SDO
Total Sus ended Solids
_—Ei-9/1
semi-annual
Grab
SDO
Total RainfalJ4
inches
semi-annual
Rain gauge
I`�ew Motor Oil Usage
gallonshnanth
semi-annual
Estimate
-
Footnotes:
I Measurement Frequency: Twice per year during a representative storm event, for each year until either another
permit is issued for this facility or until this permit is revoked or rescinded. If at the end of this permitting cycle
the permittee has submitted the appropriate paperwork for a renewal permit before the submittal deadline, the
permittee will be considered for a renewal application. The applicant must continue semi-annual monitoring until
the renewed permit is issued. see rable 2 for schedule of monitoring periods through the end of this permitting
cycle.
2 If the stormwater runoff is controlled by a stormwater detention pond a grab sample of the discharge from the
pond shall be collected within the first 30 minu.tes of discharge from the pond.
3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges
stormwater runoff from area(s) where vehicle maintenance activities occur.
4 For each sampled representative storm event the total precipitation must be recorded. Ali on -site or local rain
gauge reading must be recorded.
Monitoring results shall be compared to the benchmark values in Table 6. The benchmark
values in Table 6 are not permit limits but shouldbe used as guidelines for the permittee*s
Storinwater Pollution Prevention Plan'(SPPP). Exceedences of benclu-nark values require the
permittee to increase monitoring, increase management actions, increase record keeping, and/or
install stormwater Best Management Practices (BMPs), as provided in Part 11 Section B.
UMM
Discharge Characteristics
Units
Benchmark
pH (seefibotnote 1)
standard
6-9
Total Petroleum Hydrocarbons (TPH)
mg/L
15
Total Suspended Solids _j
mg/L
100 j_O::1
Footnotes:
I If pH values outside this range are recorded in sampled storrnwater discharges, but ambient rainfall data
indicate precipitation pH levels are within + 0.1 standard units of the measured values or lower, then the
lower threshold of this benchmark range does not apply. Readings from an on -site or local rain gauge (or local
precipitation data) must be documented to demonstrate background concentrations were below the normal pH
range.
Part 11 Page I I of I I
Permit No. NCS00348
PART III STANDARD CONDITIONS FOR NPDES STORMWA'rER INDIVIDUAL PERMITS
Compliance Schedule
'The permittee shall comply with Limitations and Controls specified for stormwater discharges in
accordance with the following schedule:
Existing Facilities already operating but applying for pennit coverage for the first time: The Storrilwater
Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the
initial permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11,
Section A, Paragraph 2(b) of this penriit, shall be accomplished within 12 months of the effective date of
the initial permit issuance.
New Facilities applying for coverage for the first time and existing facilities previously permitted and
applying for renewal under this permit: The Storinwater Pollution Prevention Plan shall be developed and
implemented prior to the beginning of discharges from the operation of the industrial activity and be
updated thereafter on an annual basis. Secondary containment, as specified. in Part 11, Section A, Paragraph
2(b) of this permit shall be accomplished prior to the beginning of discharges from the operation of the
industrial activity.
Du!y-!LCo
mply_
The permittee must comply with all conditions of this individual permit. Any permit noncompliance
constitutes a violation of the Clean Water Act and is arounds for enforcement action; for permit
termination, revocation and reissuance, or modification; or denial of a permit upon renewal application.
a. The permittee shall comply with standards or prohibitions established under section 307(a) of the,
Clean Water Act for toxic pollutants within the time provided in the regulations that establish these
standards or prohibitions, even if the permit has not yet been modified to incorporate the
requirement.
b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil
penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any
permit condition is subject to criminal penalties of $2,500 to 25,000 per day of violation, or
imprisonment for not more than I year, or both. Any person who knowingly violates permit
conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or
in1prisoninent for not more than 3 years, or both. Also., any person -,vh.o violates a pen -nit condition
may be assessed. an administrative penalty not to exceed $ 10,000 per violation with the maximum
amount not to exceed $125,000. [Ref. Section 309 of the Federal Act 33 USC 131.9 and 40 CFR
122.41(a).]
Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation
may be assessed against any person who violates or fails to act in accordance with the terms,
conditions, or requirements of a permit. [Ref. NC General Statutes 143-215.6A].
d. Any person may be assessed an administrative penalty by the Director for violating section 301,
302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any
of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class
I violations are not to exceed $10,000 per violation, with. the maximum amount of any Class I
penalty assessed not to exceed $25,000, Penalties for Class II violations are not to exceed
Part III Page I of 8
Permit No. NCS00348
$10,000 per day for each day during which the violation continues, with the maximum amount of
any Class 11 penalty not to exceed $125.,000.
Duty ate �itig2
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this
individual pen -nit which has a reasonable likelihood of adversely affecting human health or the environment.
4. Civil and Criminal Liability
Except as provided in Part III, Section C of this permit regarding bypassing of stonriwater control facilities,
nothing in this individual permit shall be construed to relieve the permittee from any responsibilities,
liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6A.. 143-215.613, 143-
215.6C or Section 309 of the Federal Act, 33 USC 1319. 19. Furthermore, the permittee is responsible for
consequential damages, such as fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Oil and Hazardous Substance Liability
Nothing in this individual permit shall be construed to preclude the institution of any legal action or relieve
the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to
under NCGS 14' )-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321.
6. Property Rights
The issuance of this individual permit does not convey any property rights in either real or personal
property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of
personal rights, nor any infringement of Federal, State or local laws or regulations.
7. Severabilit-v
The provisions of this individual permit are severable, and if any provision of this individual permit, or the
application of any provision of this individual permit to any circumstances, is held invalid, the application
of such provision to other circumstances, and the remainder of this individual permit, shall not be affected
thereby.
�tQ-Provide Information
The permittee shall farrush to the Director., within a reasonable time, any information which the Director
may request to determine whether cause exists for modifying, revoking and reissuing, or tenninating the
permit issued pursuant to this individual permit or to determine compliance with this individual penuit. The
pennittee shall also furnish to the Director upon request, copies of records required to be kept by this
individual pen -nit.
9. Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate,
any monitoring device or method required to be maintained under this individual permit shall, upon
conviction, be punished by a fine of not more than $10,000 per violation. or by imprisonment for not more
than two years per violation, or by both. If a conviction of a person is for a violation conunitted after a first
conviction of such person under this paragraph, punishment is a fine of not more that $20,000 per day of
violation, or by imprisonment of not more than 4 years, or both.
Part III Page 2 of 8
Permit No. NCS00348
to. Penalties for Falsification ofRepx>tts
The Clean Water Act provides that any person who knowingly makes any false statement, representation, or
certification in any record or other document submitted or required to be maintained under this individual
permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be
punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years
per violation, or by both.
SECTION R. GENERAL CONDITIONS
Individual Permit Expiation
The permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the pennittee shall submit forms and fees as are
required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any
permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not
have a permit after the expiration andhas not requested renewal at least 180 days prior to expiration, will be
subjected to enforcement procedures as provided in NCGS § 143-215.6 and 33 USC 1251 et. seq.
Transfers
This permit is not transferable to any person except after notice to and approval by the Director. The
Director may require modification or revocation and reissuance of the permit to change the name and
incorporate such other requirements as may be necessary under the Clean Water Act. The Perinittee is
required to notify the Division in writing in the event the permitted facility is sold or closed.
Si InatoiT Requirements
All applications, reports, or information submitted to the Director shall be signed and certified.
a. All applications to be covered under this individual permit shall be signed as follows:
(1) In the case of a corporation: by a principal executive officer of at least the level of vice-
president, or his duty authorized representative, if such representative is responsible for
the overall operation of the facility from which the discharge described in the permit
application fom-t originates;
(2) In the case of a partnership or limited partnership: by a general partner;
(3) In the case of a sole proprietorship: by the proprietor;
(4) In the case of a municipal, state, or other public entity: by a principal executive officer,
ranking elected official, or other duly authorized employee.
b. All reports required by the individual permit and other information requested by the Director shall
be signed by a person described above or by a duly authorized representative of that person. A
person is a duly authorized representative only if.
(1) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having responsibility for the
overall operation of the regulated facility or activity, such as the position of plant
manager, operator of a welt or well field, superintendent, a position of equivalent
Part III Page 3 of 8
Permit No. NCS00348
responsibility, or an individual or position having overall responsibility for environmental
matters for the company. (A duty authorized representative may thus be either a named
individual or any individual occupying a named position.); and
(3) The written authorization is submitted to the Director.
c. Any person signing a document under paragraphs a. or b. of this section shall make the following
certification:
"I certify, under penalty of law, that this document and all attachments wore prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted. is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
4. Individual Permit Modification, Revocation and Reissuance or Termination
The issuance of this individual permit does not prohibit the Director from reopening and modifying the
individual permit, revoking and reissuing the individual permit, or tern inating the individual pen -nit as
allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122
and 12' ); Title 15A of the North Carolina Administrative Code, Subchapter 21-1.01 00; and North Carolina
General Statute 143-215.1 et al.
Permit Actions
The permit may be modified, revoked and reissued, or terminated for cause, The notification of planned
changes or anticipated noncompliance does not stay any individual permit condition_
SECTIONC: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS
Proper Operation and Maintenance
The pennittee shall at all times properly operate and maintain all facilities and systenis, of treatment and
control (and
and related appurtenances) which are installed or used by the perinittee to achieve conip Hance with
the conditions of this individual pennit. Proper operation and maintenance also includes adequate
laboratory controls and appropriate quality assurance procedures. This provision requires the operation of
back-up or auxiliary facilities or similar systems which are installed by a pen-nittee only when the operation
is necessary to achieve compliance with the conditions of this individual permit.
Need to Halt or Reduce Not a Defense
It shall not be a defense for a pennittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the condition of this individual pennit,
Bypassing; �ofSton�nwater Control �Facitities
Bypass is prohibited and the Director may take enforcement action against a pernrittee for bypass unless:
a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and
Part III Page 4 of 8
Permit No. NCS00348
la. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities,
retention of stormwater or maintenance during normal periods of equipment downtime or dry
weather. This condition is not satisfied if adequate back-up controls should have been installed in
the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal
periods of equipment downtime or preventive maintenance; and
C. The perinittee submitted notices as required under, Part 1,11, Section E of this permit.
If the Director determines that it will meet the three conditions listed above, Director may approve an
anticipated. bypass after considering its adverse effects.
Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume and
nature of the permitted discharge. Analytical sampling shall be performed during a representative storm
event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be
taken before the discharge joins or is diluted by any other waste stream, body of water, or substance.
Monitoring points as specified in this permit shall not be changed without notification to and approval of
the Director.
2. Recording Results
For each measurement, sample,, inspection or maintenance activity performed or collected pursuant to the
requirements of this individual permit, the permittee shall record the following information:
a. The date, exact place, and time of sampling, measurements, inspection or-mintenance activity;
b. The individual(s) who performed the sampling, measurements, inspectiof i or maintenance activity;
C. The date(s) analyses were performed:
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used: and
f The results of such analyses.
Flow Measurements
Where required, appropriate flow measurement devices and method-, consistent with accepted scientific
practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of
monitored discharges.
Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to
NCGS 143-215.63 et. seq. the Water and Air Quality Reporting Acts, and to regulations published pursuant
to Section 304(g), 3' ) USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation
40 CFR 1,36.
Pail III Page 5 of 8
Permit No. NCS00348
To meet the intent of the monitoring required by this individual permit, all test procedures must produce
4�
minimum detection and reporting levels and all data generated must be reported down to the minimum
detection or lower reporting level of the procedure,
Representative Ourfall
If a facility has multiple discharge locations with substantially identical stoiniwater discharges that are
required to be sampled, the perm.ittee may petition the Director for representative ourfall status. If it is
established that the stormwater discharges are substantially identical and the permittee is granted
representative outfall status, then sampling requirements may be performed at a. reduced number of outtalls.
6. Records Retention.
Visual monitoring shall be documented and records maintained at the facility along with the Stormwater
Pollution Prevention Plan. Copies of analytical monitoring results shall also be maintained on -site. The
permittee shall retain records of all monitoring information, including all calibration and maintenance
records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all.
reports required by this individual permit for a period of at least 5 years from the date of the sample,
measurement, report or application. This period may be extended by request of the Director at any time.
Inspection and Entry
The permittee shall allow the Director, or an authorized representative (including an authorized contractor
acting as a representative of the Director), or in the case of a facility which discharges through a municipal
separate storm sewer system, an authorized repres. ntative of a municipal operator or the separate storm
sewer system receiving the discharge, upon the presentation of credentials and other documents as may be
required by law, to;
a. Enter upon the permittee's premises where i regulated facility or activity is located. or conducted,
or where records must be kept under the conditions of this individual permit;
b. Have access to and copy, at reasonable times., any records that must be kept under the conditions of
this individual permit;
C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),
practices, or operations regulated or required tinder this individual pem-dt; and
d. Sairiple or monitor at reasonable times, for the purposes of assuring individual permit compliance
or as otherwise authorized by the Clean Water Act, any substances or parameters at any location,
Discharge Morritorinu Reports
Sainples analyzed in accordance with the terrns of this permit shall be submitted to the Division on
Discharge Monitoring Report (DMR) forms provided by the Director. Submittals shall be delivered to the
Division no later than 30 days from the date the facility receives the sampling results from the laboratory.
When no discharge has occurred from. the facility during the report period, the permittee is required to
submit a discharge monitoring report within 3 ) 0 days of the end of the three-month sampling period, giving
all required information and indicating "NO FLOW" as per NCAC Tt5A 02B .0506.
1
Part III Page 6 of 8
Permit No. NCS00348
The permittee shall record the required qualitative monitoring observations on the SDO Qualitative
Monitoring Report (QMR) form provided by the Division, and shall retain the completed forms on site.
Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific
requirement to do so.
Submitting -Reports
Duplicate signed copies of all reports required herein, shall be submitted to the following address:
Division of Water Quality
Surface Water Protection Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
In addition, a separate signed Annual Summary DMR copy shall be submitted to the pertnittee's DWQ
Regional Office (RO) by March I of each year.
3. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3 )(a)(2) or Section 308 of the Federal
Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection
at the offices of the Division of Water Quality. As required by the Act, analytical data shall not be
considered confidential. Knowingly making any false statement on any such report may result in the
imposition of criminal penalties as provided for in NCGS 143-2 15.613 or in Section 309 of the Federal Act.
4. Non-Stormwater Discharges
If the storm event monitored in accordance with this individual permit coincid.(,s with a non.-stoinawater
discharge, the pennittee shall separately monitor all parameters as required under the non-stonriwater
discharge permit and provide this information with the stormwater discharg,,., monitoring report.
5. Planned Changes
The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted
facility which could significantly alter the nature or quantity of pollutants discharged. This notification
requirement includes pollutants which are not specifically listed in the individual permit or subject to
notification requirements under 40 CFR Part 122.42 (a).
6. Anticipated Noncompliance
The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted
facility which may result in noncompliance with the individual permit requirements,
7. amass
a. Anticipated bypass. If the permittee knows in advance of the need fora bypass, it shall submit
prior notice, if possible at least ten days before the date of the bypass; including an evaluation of
the anticipated quality and affect of the bypass.
b. Unanticipated bypass. The pennittee shall submit notice within 24 hours of becoming aware of an
unanticipated bypass.
Part III Page 7 of 8
Permit No. NCS00348
S. Twenty-four Hour Repoltrrt
The permittee shall report to the central office or the appropriate regional office any noncompliance which
may endanger health or the environment. Any information shall be provided orally within 24 hours from
the time the perinittee became aware of the circumstances. A written submission shall also be provided
within 5 days of the time the pelmittee becomes aware of the circumstances.
The written submission. shall contain a description of the noncompliance, and its causes; the period of
noncompliance, including exact dates and times, and if the noncompliance has not been corrected, aue
anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate,, and
prevent reoccurrence of the noncompliance.
The Director may waive the written report on a case -by -ease basis if the oral report has been received
within 24 hours.
9. Other Noncom fiance
The pertnittee shall report all instances of noncompliance not reported under 24 hour reporting at the time
monitoring reports are submitted.
10. Other Information
Where the pennittee becomes aware that it tailed to submit any relevant facts in an application for an
individual permit or in any report to the Director, it shall promptly submit such facts or inforniatiori.
Part III Page 8 of 8
NC S000348
PART IV LIMITATIONS REOPENER
This individual permit shall be modified. or alternatively, revoked and reissued, to comply with any applicable
effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 3 )04(b) (2) and.
3 .307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved:
a. Contains different conditions or is otherwise more stringent than any effluent limitation in the individual
pennit; or
b. Controls any pollutant not limited in the individual permit.
The individual permit as modified or reissued under this paragraph shall also contain any other requirements in the
Act then applicable.
PART V ADMINISTERING AND COMPLIANCE MONITORJ1`T(A'
REQUIREMENTS
The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by
the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this
Division to initiate action to revoke the individual permit.
1Mty&1�1]921k11yy
1. Act
See Clean Water Act,
1 Arithmetic Mean
The arithmetic mean of any set of values is the suinniation of the individual values divided by the number of
individual values.
3.
Allowable Non-Stoniiwater Discharges
This permit regulates stormwater discharges. Non-stoniiwater discharges which shall be allowed in the
storniwater conveyance system are:
(a) All other discharges that are authorized by a non-stormwater NPDES pen -nit.
(b) Uncontaminated groundwater, foundation drains, air -conditioner condensate without added
chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant
flushinas, water from footing drains, flows from riparian habitats and wetlands.
(c) Discharges resulting trom fire -fighting or fire -fighting training.
4. Best Management Practices (RIVIP '
Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the,
form of a process, activity, or physical structure.
Parts IV, V and VI Page I of 5
Permit No. NCSOO 148
5. Bypass
A bypass is the known diversion of storrawater from any portion of a stormwater control facility including
the collection system, which is not a designed or established operating mode for the facility.
6. Bulk Storage of Liquid Products
Liquid raw materials, manufactured products, waste materials or by-products with a single above ground
storage container having a capacity of greater than 660 gallons or with multiple above ground storage
containers located in close proximity to each other having a total combined storage capacity of greater than
1,320 gallons.
T Clean Water Ac,
The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33
USC 1251, et. seq.
8. Division or DW-Q
The Division of Water Quality, Department of Enviromnent and Natural Resources.
-9. Director
The Director of the Division of Water Quality, the permit issuing authority.
M EMC
The North Carolim-i 'nvironrnental Management Commission.
11. Grab Sam le
An individual sample collected instantaneously. Grab samples that will be directly analyzed or qualitatively
monitored must be taken within the first '10 minutes of discharge.
12. Hazardous Substance
Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act.
11 Landfill
A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land
treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or
a surface storage facility.
14. MunicipgaLUS� ��arate Storm Sewer Systee
A stomawater collection system within an incorporated area of local self govermuent such as a city or town.
15; NNaoExposure
A condition of no exposure means that all industrial materials and activities are protected by a storm
resistant shelter or acceptable storage containers to prevent exposure to rain, snow, sno,,vmelt, or runoff,
Industrial materials or activities include, but are not limited to, material handling equipment or activities,
Part VI Page 2 of 5 Pages
Permit No. NCS00348
industrial machinery, raw materials, intermediate products, by-products, final products., or. waste products.
DWQ may grant a No Exposure Exclusion from NPDES Stormwater Permitting requirements only if a
facility complies with the terms and conditions described in 40 CFR § 122.26(g).
16. Overburden
Any material of any nature, consolidated or unconsolidated, that overlies a mineral deposit, excluding
topsoil or similar naturally -occurring surface materials that are not disturbed by mining operations.
17. Permittee
The owner or operator issued a permit pursuant to this individual permit.
18, Point Source Discharge of Stormwater
Any discernible., confined and discrete conveyance including, but not specifically limited to, any pipe, ditch,
channel, tunnel, conduit, well, or discrete fissure from which storrawater is or may be discharged. to waters
of the state.
19. Representative Storm Event
A storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours in which no
storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive
hours of no precipitation. For example, if it rains for 2 hours without producing any collectable discharge, and then
stops, a sample may be collected if a rain producing a discharge begins again within the next 10 hours.
20. Representative Outfall Status
When it is established that the discharge of storn'twater runoff from a single outfall is representa-tive of the
discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall
status allows the permittee to perform analytical monitoring at a reduced number of outfalls.
21. Rinse Water Discharge
The discharge of rinse water from equipment cleaning areas associated with industrial activity. Rinse
waters from vehicle and equipment cleaning areas are process wastewaters and do not include washwaters
utilizing any ."e of detergent or cleaning agent.
22. Secondary Containment
Spill containment for the contents of the single largest tank within the containment structure plus sufficient
freeboard to allow for the 25-year, 24-hour storm event.
23. Section 313 Water Priority Chemical
A chemical or chemical category which:
a. Is listed. in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superhind Amendments and
Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Conununity Right -
to -Know Act of 1986;
b. Is present at or above threshold levels at a facility subject to SARA Title III, Section 313 reporting
requirements; and
C. That meets at least one, of the following criteria:
Part VI Page 3 of 5 Pages
Permit No. NCS00348
(1) Is listed in Appendix D of 40 CFR part 122 on Table 11 (organic priority pollutants),
Table III (certain metals, cyanides, and. phenols), or Table IV (certain toxic pollutants and
hazardous substances);
(2) Is listed as a hazardous substance pursuant to section 311 (b)(2)(A) of the CWA at 40
CFR 116.4; or
(3) Is a pollutant for which EPA has published acute or chi-onic water quality criteria.
24. Severe Property Dan ----
Means substantial physical damage to property, damage to the control facilities,, which causes them to
become inoperable, or substantial and permanent loss of natural resource-,. which can reasonably be
expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused
by delays in production.
25. Significant Materials
Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic
pellets; finished materials such as metallic products; raw materials used in food processing or production;
hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to
report pursuant to section 313 of Title Ill of SARA; fertilizers; pesticides; and waste products such as ashes,
slag and. sludge that have the potential to be released with stormwater discharges.
26. Sig
nificant Spills
Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities
under section 311 of the Clean Water Act (Ref- 40 CFR 110.10 and CFR 117.21) or section 102 of
CERCLA (Ref. 40 CFR 302.4).
27. Stormwater Runoff
The flow of water which results from precipitation and which occurs immediately following rainfall or as a
result of snowmelt.
28. Stormwater Associated with Industrial Activity
The discharge from any point source which is used for collecting and conveying storniwater and which is
directly related to manufacturing,., processing or raw material storage areas at an industrial site. Facilities
considered to be engaged in "industrial activities" include those activities defined in 40 CFR 122.26(b)(14).
The term does not include discharges from facilities or activities excluded from the NPDES program.
29. Stormwater Pollution Prevention Plan
A comprehensive site -specific plan which details measures and practices to reduce storniwater pollution and
is based on an evaluation of the pollution potential of the site.
30. Ten Year Design Storm
The maximum 24 hour precipitation event expected to be equaled or exceeded on the average once in ten
years. Design stone information can be found in. the State of North Carolina Erosion and Sediment Control
Planning and Design Manual.
Part VI Page 4 of 5 Pages
Permit No. NCS00348
1. Total Flow
The flow corresponding to the time period over which the entire storm event occurs. Total flow shall be
either; (a) measured continuously, (b) calculated based on the amount of area draining to the outfall, the
amount of built -upon (impervious) area, and the total amount of rainfall, or (c) estimated. by the
measurement of flow at 20 minute intervals during the rainfall event.
32. Total MaJIrnum.Dailv Load (TMDL)
A TMDL is a calculation of the maximum amount of a pollutant that a waterbody can receive and still meet
water quality standards, and an allocation of that amount to the pollutant's sources. A TMDL is a detailed
water quality a,,-,sessment that provides the scientific foundation for an implementation plan. The
implementation plan outlines the steps necessary to reduce pollutant loads in a certain body of water to
restore and maintain water quality standards in all seasons. The Clean Water Act, Section 303, establishes
the water quality standards and TMDL programs.
Z�I
33. Toxic Pollutant
Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act.
34. Upset
Means an exceptional incident in which there is unintentional and temporary noncompliance with
technology based permit effluent limitations because of factors beyond the reasonable control of the
permittee. An upset does not include noncompliance to the extent caused by operational error., improperly
designed treatment or control facilities, inadequate treatment or control facilities, lack of preventive
maintenance, or careless or improper operation.
35. Vehicle Maintenance Activity
Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or
airport deicing operations.
36. Visible Sedimentation
Solid particulate matter, both mineral and organic, that has been or is being transported by water, air,
gravity, or ice from its site of origin which can be seen with the unaided eye.
37. 25-year 24 hour storm event
The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25
years.
Part VI Page 5 of 5 Pages
Southport Plant SWPP Plan November 24, 2014
Facility: CPI USA North Carolina LLC
APPENDIX H Southport Plant
Revision: 2
SWPP Plan Review and Amendment Form Date: November24,2014
CPI Southport personnel must complete a review and evaluation of the Stormwater Pollution
Prevention Plan and the effectiveness of all best management practices at least once every year.
CPI Southport personnel must document the completion of the review and evaluation and must
update the list of significant spills for the previous year or indicate that no significant spills have
occurred.
The followiniz table identifies stormwater pollution prevention plan review and revision dates.
Date
Action
Responsible Party
I have competed review and evaluation
of the SWPP Plan for CPI Southport and
SWPP Plan Review and
have amended the plan. CPI Southport
Update, RTP
has not experienced a significant spill
Environmental Associates,
within the past 12 months.
Inc.
*-Zd 14
Signature
I have completed a review and
evaluation of the SWPPP for CPI
Southport and have not (have)
amended the Plan as a result. CPI
Annual SWPPP Plan
Southport has not (has) experienced a e
Review
significant spill within the past 12
months.
Signature
I have completed a review and
evaluation of the SWPPP for CPI
Southport and have not (have)
amended the Plan as a result. CPI
Annual SWPPP Plan
Southport has not (has) experienced a
Review
significant spill within the past 12
months.
Signature
H - 1