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HomeMy WebLinkAboutNCGNE0117_COMPLETE FILE - HISTORICAL_20050420STORMWATER DIVISION CODING SHEET .NCG PERMITS PERMIT NO. NCGNE U I DOC TYPE HISTORICAL FILE DOC DATE I a oa( ;0� YYYYMMDD rFR � j Y April 20, 2005 Jack Ward Biogen, US Limited Partnership PO Box 14627 Research Triangle Park, NC 27709 Michael 1'. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleco H. Sullins, Deputy Director Division of Water Quality Subject: No Exposure Certification NCGNE0117 Biogen, US Limited Partnership - 5000 Davis Dr Wake County Dear Permittee: The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES Stormwater Permitting form, which we received on August 5, 2003. We apologize for the extended period it has taken us to get back to you on this request and we appreciate your patience as we have worked through this process. Based on your submittal and signed certification of no exposure at the above referenced facility the Division is granting your certification as provided for under 40 CFR 126.22(g) which is incorporated by reference in North Carolina regulations. Please note that by our acceptance of your no exposure certification, you are obligated to maintain no exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no - exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your stormwater discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your conditional no -exposure exclusion expires in five years (April 30, 2010). At that time you must re -certify with the Division, or obtain NPDES permit coverage for any stormwater discharges from your facility. Your certification of no exposure does not affect your facility's legal requirements to obtain environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information, please contact Jonathan Diggs at (919) 733-5083 ext. 537, or at jonathan.diggs@ncmail.net. Sincerely, for Alan W. Klimek, P.E. cc: Raleigh Regional Office Central Files —w/attachments Stormwater Permitting Unit Files N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919) 733-7015 A NCDENR Customer Service 1-877-623-6748 W A7FR 0 J r April 20, 2005 Jack Ward Biogen, US Limited Partnership PO Box 14627 Research Triangle Park, NC 27709 Michael 17. Hasley, Governor William G. Ross .Ir., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen 11. Sullins, Deputy Director Division of Water Quality Subject: No Exposure Certification NCGNE0117 Biogen, US Limited Partnership - 5000 Davis Dr Wake County Dear Permittee: The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES Stormwater Permitting form, which we received on August 5, 2003. We apologize for the extended period it has taken us to get back to you on this request and we appreciate your patience as we have worked through this process. Based on your submittal and signed certification of no exposure at the above referenced facility the Division is granting your certification as provided for under 40 CFR 126.22(g) which is incorporated by reference in North Carolina regulations. Please note that by our acceptance of your no exposure certification, you are obligated to maintain no exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no - exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your stormwater discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your conditional no -exposure exclusion expires in five years (April 30, 2010). At that time you must re -certify with the Division, or obtain NPDES permit coverage for any stormwater discharges from your facility. Your certification of no exposure does not affect your facility's legal requirements to obtain environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information, please contact Jonathan Diggs at (919) 733-5083 ext. 537, or at jonathan.diggs@ncmail.net. Sincerely, for Alan W. Klimek, P.E. I cc: Raleigh Regional Office Central Files —w/attachments Stormwater Permitting Unit Files N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1017 (919) 733-7015 Air NCDENR Customer ScrVice 1-877-623-6748 9 Bla3 EN P.O. BOX 14627, RESEARCH TRIANGLE PARK, NC 27709 • 919-941-1100 • FAX 919-941-1112 August 4, 2003 Mr. Bradley Bennett Supervisor, Stormwater and General Permits Unit NCDENR/Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 RE: No Exposure Certification for Biogen, U.S. Limited Partnership, RTP, NC Dear Mr. Bennett, Attached for your use is a "No Exposure Certification for Exclusion from NPDES Storm Water Permitting." Please note that the company name has changed since our last correspondence from Biogen to Biogen U.S. Limited Partnership. The following updates site information submitted to your office 8-3-00 which is attached for reference. Also an updated sited map is attached. 1. The 50,000-gallon fuel oil storage tank and the 28,600-gallon propylene glycol tank were installed as noted in the 8-3-00 correspondence. 2. The 10,000-gallon tank previously used to store fuel oil is not in service. 3. Currently, as noted below, we have on -site 6 emergency generators and 1 diesel driven fire pump. Refer to the attached site map, note that 1 emergency generator is located inside the facility and the fire pump is located inside a pump house. • A Caterpillar 1100kw diesel fueled generator is used for emergency power. It is located inside the facility (Room 1701). A 100-gallon day -tank serves the generator. The day -tank is within a primary containment tank -capable of holding 171% of the day-tank's volume. AUG - 5 2003 L gR T�pn.� K 5 � � � �� �`" 6 � s • Three 2000kw emergency generators are located in the utility yard. They are served by the 50,000-gallon fuel oil tank, which is located within a containment area capable of retaining 214% of the contents of the fuel oil tank. Piping from the storage tank to the emergency generators is above ground. • One 2000kw emergency generator is located north of building 5024. It is served by a 2200-gallon double walled sub base fuel tank. The fill pipe is located inside the structure housing the generator. There is an adjacent oil truck unloading area that provides a containment volume of 9340 gallons. • One 40kw emergency generator is located southeast of the parking deck to provide emergency lighting for the parking deck. It is served by a 150-gallon double -wall sub -base fuel tank. • The diesel engine driven fire pump is served by a 187-gallon storage tank within a 222-gallon containment structure within the pump house. Please call me if you require additional information in regards to our No Exposure Certification. Sincerely, T4� W X J ck Ward Site Manger — Environmental Health and Safety App oved United States Environmental Protection Agency Form 040-0211 9 Y OMB No. 2040-0211 NODES w� EPA Washington, TI N fo 60 FORM `�' NO EXPOSURE CERTIFICATION for Exclusion from 3510-11 NODES Storm Water Permitting Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require permit authorization for its storm water discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector General Permit due to the existence of a condition of no exposure. A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent exposure to rain, snow, snowmelt, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: — drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed" means banded or otherwise secured and without operational taps or valves; — aasquarely maintained vehicles used in material handling; and — final products, other than products that would be mobilized in storm water discharges (e.g., rock salt). A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only, not for individual outfalls. If any industrial activities or materials are or will be exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form, the entity in Section A is certifying that a condition of no exposure exists at its facility or site, and is obligated to comply with the terms and conditions of 40 CFR 122.26(g). ALL INFORMATION MUST BE PROVIDED ON THIS FORM. Detailed Instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and 4 A. Facility Operator Information 1. Name: IaI l loirZICINO IUISI ILI, A I ITIEIYI 1P 1 2. Phone: 1'711 191 119 1311 1211191 3. Mailing Address: a. Street: IP101 1 D101x 1 1 l 1 4161Z. 171 I I I 1 1 I 1 I I I 1 I I I I I I I I I b.Qty: IRIEISIEIAkC iAi I i1Z1l iPciNi<1LIE1 IPIA-11ZIK c.State: Icy d.Zip Code: 12171_71 31—I I 1 I B. Facility/Site Location Information 1.FacilityName: IBII 10171eltJ1y110IS1 IL111MI1ITIEIDI IPAIPITIN E121S11h111PI 2. a. Street Address: 151010101 IDIAIVIf ISl I D[P-111VI61 I I I I I I I I I I I I I I I b.City: gIE15IeiAiA1C. 11.11 Ir1iZ I iAl INiCrj1.ICl IlPlfIiki<i I c.County: IWIAriKIF1 I I 1 1 1 I d. State: Niel e. Zip Code: 12 I717 1 Oq I — I I I I 3. Is the facility located on Indian Lands? Yes ❑ No W 4. Is this a Federal facility? Yes ❑ Nog 5. a. Latitude: 1+Tv l o 151J 11; IT " b. Longitude: f%I gl uj)l Lf l I' 6. a. Was the facility or site previously covered under an NPDES storm water permit? Yes ❑ No tK b. If yes, enter NPDES permit number: 7. SIC/Activity Codes: Primary: 9L1813ILf Secondary (if applicable): I I 1 I 8. Total size of site associated with industrial activity: 1_7�0 acres 9. a. Have you paved or roofed over a formerly exposed, pervious area in order to quality for the no exposure exclusion? :i' Yas ❑ No b. If yes, please indicate approximately how much area was paved or roofed over. Completing this question does not disqualify you for the no exposure exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have an adverse impact on water quality, in which case you could be required to obtain permit coverage. Less than one acre ❑ One to five acres ❑ More than five acres ❑ EPA Form 3510-11 (10-99) Page 1 of 4 NPDES �`ONO EXPOSURE CERTIFICATION for Exclusion from Form Approved FORM EPA OMB No. 2040-0211 3510-11 NPDES Storm Water Permitting C. Exposure Checklist Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either Wes" or "No" in the appropriate box.) If you answer "Yes" to any of these questions (1) through (11), you are not eligible for the no exposure exclusion. Yes No 1. Using, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing or cleaning industrial machinery or equipment remain and are exposed to storm water 2. Materials or residuals on the ground or in storm water inlets from spills/leaks .f—X 3. Materials or products from past industrial activity ❑ 4. Material handling equipment (except adequately maintained vehicles) Ivf 5. Materials or products during loadinglunloading or transporting activities ❑ 6. Materials or products stored outdoors (except final products intended for outside use [e.g., new cars] where exposure to storm water does not result in the discharge of pollutants) 7. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, and similar containers 8. Materials or products handled/stored on roads or railways owned or maintained by the discharger jsf 9. Waste material (except waste in covered, non -leaking containers [e.g., dumpsters)) El 10. Application or disposal of process wastewater (unless otherwise permitted) 0 11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulated (i.e., under an air quality control permit) and evident in the storm water outflow D. Certification Statement ' / • I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an exclusion from'NPDES storm water permitting. I certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to pertorm inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of storm water from the facility. ' ' Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision ',in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Print Name: OrlkiCIkl liyiAl"i I I I I (I I1. I I I I I I I I I I Print Title: Signature: Date: EPA Form 3510-11 (10-99) Page 2 of 4 e KEY BLDG. 5022 LOCATION 1 BOILERS (2) 2 EMERG. GENERATOR 21-GE-6801 3 BOILERS (2) 4 BOILERS (3) 00 5 LOADING DOCK 6 EMERG. GENERATOR 24-GE-6824 7 KNOXBOX 8 LOADING DOCK \ 9 FUELOIL 10 FORMER FUEL OIL TANK 11 #2 FUEL OIL TANK 12 PROPYLENE GLYCOL TANK 13 WASTE WATER TANKS �7Q 14 FIRE PUMP HOUSE ' 15 COOLINGTOWERS 16 BULK GAS STORAGE TANKS 17 HAZARDOUS WASTE STORAGE BUILDING 18 EMERGENCY GENERATORS 10-GE�i802, 8803. 6804 19 COVERED COMPACTORS D 20 LOADING DOCK 21 KNOX BOX 22 SAMPLING MANHOLE 23 GREASETRAP 24 EMERGENCY GENERATOR BLDG. 5020 BIOGEN SITE MAP BUSEN P.O. BOX 14627, RESEARCH TRIANGLE PARK, NC 27709 • 919-941-1111 • FAX 919-941-1112 CERTIFIED MAIL RETURN RECEIPT REQUESTED iAugust'3,2000 ) Mr. Darren England NC Division of Water Quality Water Quality Section Stormwater and General Permits Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Category 11 Exemption for Biogen Inc. 5000 Davis Drive Wake County, Research Triangle Park, NC 27709 Dear Mr. England: Biogen, Inc. is expanding the facility located at 5000 Davis Drive in Research Triangle Park, North Carolina. To support the new Large Scale Manufacturing (LSM) Facility, Biogen will install additional outdoor storage tanks for fuel oil, propylene glycol and wastewater. Figure 1 illustrates the new campus layout with the location of the tank and containment areas marked for your information. The new structures include a 50,000-gallon carbon steel tank for the storage of No. 2 fuel oil to be used as fuel for the boilers and generators. A 28,600-gallon carbon steel tank will be installed for storing propylene glycol for chiller systems and two 10,000-gallon fiberglass tanks for the storage of process wastewater. The four tanks and associated pumps are placed together within one containment pad with a total holding capacity of 106,814 gallons (214% of the largest tank). The existing 10,000-gallon fuel oil lank will either be closed in place or converted to store irrigation water as applicable. On August 3, 1998 Biogen was granted a Category 11 Stormwater Exemption from your office. We respectfully request that this exemption be extended to include the new structures. To ensure that stormwater exposures have been eliminated the following procedures have been instituted: • Virgin chemicals are stored and used throughout the facility: in the laboratories, production areas, and maintenance/service areas. Containers vary in size from small vials to 55-gallon drums and 400-gallon totes. Chemicals are received at the warehouse loading dock where they are transferred from trucks direct into the building with no exposure to outdoor elements, including stormwater. • Wood pallets/crates are stored in covered dumpsters before they are shipped off site for recycling. • Guardsmark, Inc provides physical security for the facility and construction area on a 24-hour basis. A card access system is used to enter the facility. Twenty-four hour TV surveillance Matthews to England Page 2 of 2 August 3, 2000 • and inspection rounds of the construction site are used for security and the possibility of vandalism is remote. • All chemicals and process materials are stored/used within this secured limited access facility. Hazardous waste is stored in a locked, secured small building adjacent to the warehouse structure. The location of the hazardous waste storage building is noted on Figure 1. • Loading and unloading of fuel oil, glycol and wastewater is conducted within a bermed area, which draws to a sump. Prior to material transfers, the Biogen operator in charge, who will be present during the entire transfer, follows a fixed sequence of steps designed to insure that the possibility of a spill is minimized. • Sump control valves are kept locked and the keys to the valve are contolled by the Biogen Key Control Program. Procedures are in place to insure that stormwater is inspected by the Biogen operator in charge before it is released. • Used oil is collected in small containers and carried to the hazardous waste storage building where it is accumulated in a 55-gallon drum. The drum is on a containment pad capable of holding 314 gallons. Wastes are shipped off -site for disposal or recycling by a licensed transporter. • Biogen follows Best Management Practices for product loss prevention, accident prevention, fire prevention and environmental management. They include: 1. Good Housekeeping 2. Preventive Maintenance 3. Quarterly Visual Inspections 4. Spill Controls and Countermeasures • An Emergency Control Group is in place to ensure that adequate emergency response procedures are implemented, establish communications with support agencies, and coordinate release of information. Thank you for your consideration of this Category 11 Exemption request. Please feel free to contact me at 919/993-1216 if you require additional information or wish to arrange a site visit. Sincerelyyouur , l Lt��C MaAa A. Matthews, REM Safety & Environmental Specialist CC: Michael Prince Glen Williams ENC: Figure 1 — Site Schematic Biogen Site Map Rev. Date - 08/03/00 `North