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HomeMy WebLinkAboutNCG210385_COMPLETE FILE - HISTORICAL_20130701PERMIT NO DOC TYPE DATE OF RESCISSION j �-,co STORMWATER DIVISION CODING SHEET RESCISSIONS N COMPLETE FILE - HISTORICAL YYYYMMDD w r NC®ENR North Carolina Department of Environment and Pat Mc Crory Governor Mr. Wayne Butler Plant Manager Jarden Home Brands PO Box 1237 Spring Hope, NC 27882 Dear Mr. Butler, Division of Water Quality Thomas A. Reeder Actino Director July 1, 2013 I w� `7 Natural Resources John E. Skvarla, III Secretary Subject: Compliance Evaluation Inspection Jarden Home Brand NPDES Permit No. NCG210385 Nash County On June 11, 2013, Sara Knies from the Raleigh Regional Office (RRO) of the Division of Water Quality (DWQ) conducted a site inspection for the business known as Jarden Home Brands in Nash County, North Carolina. The subject business is authorized under the General Permit No. NCG210000 for the discharge of stonmwater. This authorized discharge of stormwater is to receiving waters designated as an unnamed tributary to Little Turkey Creek, Class C, Nutrient Sensitive Waters (NCSW) in the Tar - Pamlico River Basin. The assistance of Wayne Butler, Plant Manager, was appreciated and facilitated the inspection process. The following items were noted during the DWQ inspection. A SPPP (Stormwater Pollution Prevention Plan) was on site. The SPPP included a general location (USGS) map, detailed site map, evaluation of feasible altematives, a Preventative and Good Housekeeping Plan, a list of Responsible Parties, and a Stormwater Facility Inspection Program. All documentation in the SWPP was dated 2010. All parts of the SPPP should be reviewed and updated as needed on an annual basis; documentation should always reflect the current year. Please ensure copies of employee training and documentation of Good Housekeeping Practices are kept with the SPPP. 2. A SPRP (Spill Prevention and Response Procedures) plan was on site. The SPRP was signed by a list of responsible parties, and included a table of all on site BMP's (Best Management Practices) and on site secondary containment. There was no documentation or initialing on the list of significant spills. All documentation in the SPRP was dated 2010. The SPRP needs to be updated on an annual basis. BNIP's and secondary containment listed in the SPRP should North Carolina 11Vatumlly North Carolina Division or Water Quality 1628 Mail Service Center Raleigh, NC 27099-1628 Phone (919) 791-4200 Customer service Internet: www.ncwaterqualoy.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 789-7159 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110%Post Consumer Paper NC®ENR North Carolina Department of Environment and Natural Resources Pat Mc Crory Governor Mr. Wayne Butler Plant Manager Jarden Home Brands 556 Barbee Road Spring Hope, NC 27882 Dear Mr. Butler, Division of Water Quality Thomas A. Reeder Actinq Director July 1, 2013 Subject: Compliance Evaluation Inspection Jarden Home Brand NPDES Permit No. NCG210385 Nash County John E. Skvarla, III Secretary On June 11, 2013, Sara Knies from the Raleigh Regional Office (RRO) of the Division of Water Quality (DWQ) conducted a site inspection for the business known as Jarden Home Brands in Nash County, North Carolina. The subject business is authorized under the General Permit No. NCG210000 for the discharge of stormwater. This authorized discharge of stormwater is to receiving waters designated as an unnamed tributary to Little Turkey Creek, Class C, Nutrient Sensitive Waters (NCSW) in the Tar - Pamlico River Basin. The assistance of Wayne Butler, Plant Manager, was appreciated and facilitated the inspection process. The following items were noted during the DWQ inspection. A SPPP (Stormwater Pollution Prevention Plan) was on site. The SPPP included a general location (USGS) map, detailed site map, evaluation of feasible alternatives, a Preventative and Good Housekeeping Plan, a list of Responsible Parties, and a Stormwater Facility Inspection Program. All documentation in the SWPP was dated 2010. All parts of the SPPP should be reviewed and updated as needed on an annual basis; documentation should always reflect the current year. Please ensure copies of employee training and documentation of Good Housekeeping Practices are kept with the SPPP. A SPRP (Spill Prevention and Response Procedures) plan was on site. The SPRP was signed by a list of responsible parties, and included a table of all on site BMP's (Best Management Practices) and on site secondary containment. There was no documentation or initialing on the list of significant spills. All documentation in the SPRP was dated 2010. The SPRP needs to he updated on an annual basis. BMP's and secondary containment listed in the SPRP should Nose hCarol ina aMurn!!y North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (9) 9) 791-1200 Customer service Internet: www.ncwaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1.877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycledll0% Post Consumer Paper Jarden Home Brands NCG210385 be reviewed and updated to reflect current containment and practices at plant for respective year. If no significant spills occur during current calendar year, spill list must reflect absence of spills, and be signed and dated. All documentation should reflect the current year. 3. Mr. Butler stated that the subject facility does not retain exposed piles of sawdust, wood chips, bark, mulch, or other similar material on site for more than seven (7) days, and therefore analytical monitoring is not being conducted. A facility that is exempt from analytical monitoring on this basis of removing material in seven (7) days or less shall keep in its SPPP a record of dates when the material is generated and removed, and how/by whom it was removed. 4. Qualitative records were available and complete starting from permit monitoring schedule Year 2, Period 2; monitoring should have commenced Year 2, Period 1. Qualitative monitoring requirements need to continue per permit requirements even when plant experiences brief periods of inactivity. No notification to DWQ of plant shut down is necessary. 5. Outfalls were designated on facility site map as DSN-01, DSN-02, DSN-03, and DSN-04 respectively. a) DSN-01 drains approximately 0.5 acres, with the upstream outfall footprint containing a trash compactor, and diesel/kerosene AST (aboveground storage tanks). The trash compactor was in good condition, and AST have proper secondary containment that appeared to be functioning properly. No illicit discharges or contaminated discharge was observed at DSN-01. b) DSN-02 drains approximately 2.0 acres, with the upstream outfall footprint containing wax storage cars, diesel AST, scrap metal, and empty 55 gallon drums. It was confirmed that scrap metal does not have any residue or fluid on it that would contaminate stormwater. The 55 gallons drums are empty and diesel AST have secondary containment that appeared to be functioning properly. Mr. Butler explained the secondary containment for wax storage cars 5 and 6 fill with rainwater and need to be pumped out on an in frequent basis. There is the possibility of wax product being present in secondary containment. Mr. Butler stated a filter is fitted over the end of a hose which allows rainwater to be pumped out from containment, but isolates the wax, which is returned to wax storage cars. No illicit discharges or contaminated discharge was observed at DSN-02. • Per permit Section A.2.b: If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices, and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by the material stored within the containment area. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. Please ensure that as of inspection date, records are being maintained for each instance where a direct connection between the wax storage cars secondary containment and the stormwater conveyance systems is being created by the manual pumping and discharge of accumulated rainwater. Jarden Home Brands NCG210385 c) DSN-03 drains approximately 1 acre, with the upstream footprint containing the saw dust system. The saw dust system was tidy, and no saw dust was observed at the outfall. Mr. Butler stated that if any saw dust product accumulates in the drainage ditch upstream of the outfall, it is removed before it can discharge to the outfall and off site. No illicit discharges or contaminated discharge was observed at DSN-03. d) DSN-04 drains approximately I acre, with the upstream footprint containing the mixing area. Equipment in the mUing area discharges a small volume of condensate as a by- product; this discharge has the ability to come in contact with any product or residue in the area, and discharge to DSN-04. During the inspection, a sheen and discoloration was noted on pavement adjacent to the mixing area. No illicit discharges or contaminated discharge was observed at DSN-04. <i, Mixing area discoloration noted on pavement adjacent to mixing area. Please consider how the facility can ensure no contaminated product is discharging off site. At a minimum, this area should be inspected and cleaned on a routine basis to ensure all residues and other products are removed and properly disposed of, eliminating the possibility of an illicit discharge. Any time a sheen or discoloration is noted on discharge, absorbent should be used to prevent loss of contaminants. Jarden Home Brands NCG210385 Thank you for your attention to the issues noted in the Compliance Inspection Report. It is requested that you respond in writing within 30 days of receipt of this correspondence. Your response should address items 1-5, indicating permittee understands noted observations. Please note that should discharges may result in a NCG210000 violation; violations are subject to a civil penalty assessment of up to S25,000.00 per day for each violation. Should you have any questions regarding these matters, please contact Sara Knies at (919) 791-4258. C 1cer y, V 74 / Danny S th Regional Supervisor Division of Water Quality -Surface Water Protection Section CC: Central Files NCG210385 Raleigh Regional Office SWP Permit: NCG210385 SOC: County: Nash Region: Raleigh Compliance Inspection Report Effective: 12/08/08 Expiration: 05/31/13 Owner: Jarden Home Brands Effective: Expiration: Facility: Jarden Home Brands Fire Log Division 556 Barbee St Contact Person: Wayne Butler Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06111/2013 Primary Inspector: Sara V Knies Secondary Inspector(s): Title: Entry Time: 11:00 AM Spring Hope NC 27882 Phone: 252-478-2884 Ext.23 Certification: Exit Time: 01:20 PM Phone: Phone: 919-791-4200 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ■ Compliant 0 Not Compliant Question Areas: 0 Storm Water (See attachment summary) Page:1 Permit: NCG210385 Owner - Facility: Jarden Home Brands Inspection Date: 06/11/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Documents need to be updated, more documentation needed in certain SPPP areas. Overall, plant was tidy, and permittee had implemented effective good housekeeping procedures. CEI indicates need for updated documentation, and increased housekeeping in one area (DSN-04). Page:2 Permit: NCG210385 Owner -Facility: Jarden Home Brands Inspection Date: 06/11/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ Cl # Does the Plan include a "Narrative Description of Practices'? ■ Cl ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ■ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ Cl ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ Cl # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ E ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: SPPP includes all required components; however, plan was last updated 2010. There is a spill list; no significant spill has occured since 1996; explained to permittee that lack of spills still have to be documented annually. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ Cl ❑ ❑ Comment: Started one period late wrt Qualitative monitoring. Records are complete from Year 2 Period 2 on. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: No on -site storage for 7 days. Explained to permittee that lack of storage requires correct documentation. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ Page:3 Permit: NCG210385 Owner • Facility: Jarden Home Brands Inspection Date: 06/11/2013 Inspection Type: Compliance Evaluation # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: No illicit discharges at any of the 4 outfalls. Reason for Visit: Routine ❑ ❑ M ❑ Page:4 ry F \o�DF W ATF9oG J y O Y Mr. Wayne Butler Jarden Home Brands PO Box1237 Spring Hope, NC 27882 Dear Mr. Butler: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins. Director Division of Water Quality January 25, 2008 � Q i DENR RALEIGH REGIMAL OFFICE Subject: General Permit No. NCG210000 Jarden I-lome Brands — Fire Log Division COC No. NCG210385 Nash County In accordance with your application for a discharge permit received on January 11, 2008 we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state —NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate, of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. Please note that the attached permit expires on April 30, 2008. Your COC will be automatically renewed to cover the full 5 year term of the soon to be reissued permit. In the interim you must abide by the terms of the expiring permit. You will be able to review the proposed general permit changes once they are drafted al http://h2o.enr.state-iic.us/su/publicnotice.htni. If you have any questions concerning this permit please contact Robert Patterson at telephone number (919) 733-5083 ext. 360. Sinc54l61NAL SIGNED BY BRADLEY BENNETT for Coleen H. Sullins NirthCarolina Jtaturn0y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.ennstatemc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Aclion Employer— 50% Recycled/10% Post Consumer Paper u COC No. NCG210385 Mr. Wayne Butler Jarden Home Brands — Fire Log Division January 25, 2008 cc: Raleigh Regional Office Central Files Stormwater Permitting Unit Files Attachments c ~'G STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION`OF-WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210385 STORM WATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, .harden Home Brands is hereby authorized to discharge stormwater from a facility located at Jarden Home Brands -- Fire Log Division 1000 Barbee Srcet Spring Hope Nash County to receiving waters designated as Little Turkey Creek, a class C; NSW water in the Tar -Pamlico River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and Vl of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective January 25, 2008. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 25°i day of January, 2008. ORIGINAL SIGNED BY BRADLEY BENNETT for Coleen H. Sullins., Director Division of `Hater Quality By the Authority of the Environmental Management Commission v , I Jarden Home Brands - I Log Division ZZ r .......... NCG210385 Jarden Home Brands Fire Log Division:- N Latitude:351564-l"N Longitude: 780 07' 14" W S Receiving Stream: Little Turkey Creek Stream Class: C; N'SkN' Map Scale 1:24,000 Sub -basin: 03-03-02 (Tar -Pamlico River Basin) Facility Location L TopoZone - USGS Spring Hope (NC) Topo Map Page I of I op6iin ­n N. I V 011 N 1 -V,; wa.ter U� �i Jx 69" 0.9 �,9 1, 91L ILIJ �-./till ank�� ti� \ i I\ �'/r- � 7 ,..• . 4. N i'l i. rWV P -�� 0 Jf� ; 'IV _PP 1/0 wo 4" % _17 44i [heMKIa w lji "Ibi ------ Pa. I,= Sen- f rn 2 M v V.3 V.0 V.y 1.4 1.J Kin JF1 I, 0 0.2 0.4 0.6 0.8 1 Mi UTM 17 760429E 3981948N (NAD27) G USGS Spring Hope (NC) Quadrangle M=-9.213 Projection is UTIVI Zone 17 NAD83 Datum G= 1. 697 http://www.topozone.com/print.asp?lat--3 5.94902&lon=-78.11275&size=l&u=4& layer--... 11/20/2007 Sep. 1..2001 10:12AM JarlenHomeBranls Nokv3 1 Phone; 252-478-2894 Fax: 252-478-4895 To: ��c From: Fax #: - Fax Company: Tel #: Subject: Pages; (including cover) Sep. 1. 2007 10:13AM JdrdenhmeBrands No.3365 P. 2 Stormwater and Petroleum Storage Issues Darden Home Brands - Fire Log Division Facilities Priveledged & Confidential The following is a list of major issues noted during the SWPPP/SPCC site investigations: Diesel Tanks — Single Walled No Secondary Containm ent (40 CFR 112.8 (c)(2)) • Sacramento, CA —The Active diesel AST is single walled and secondary containment is required so that the engineer can cert� the SPCC Plan). • Fairfield, AL — The secondary containment is currently under construction. The site manager has been provided requirements for the construction of this containment, /DieseFTan6s =Secondary Containment�eeds coatings to make impervious (40CFR=112:8 -^ ��•�Spring:Hope--NE'— The Facility Manager has been told about the need of adding a impervious coating to the concrete containments. We can forward him the specs for the coating material. Diesel Tanks -Need16cks_(CFR.-1'l2:7-'(g))) This is part of the security requirements in the regulation. The fills and vents of the diesel and wax ASTs should be equipped with locks. • Sacramento, CA �Kitchener, Fairfield, AL Ontario • Greenville, TX • _+S pri rig-Hope,'.NCt Diesel Tanks — Not Used, Need to be Removed (Not regulatory requirement, but as a BMA it is advised so that they are not filled accidentally and result in on unwanted release. Also, one has no containment and the other's is insufficient and full of water. If these tanks are removed froth the site they will not have to be incorporated into the plan. The Plans are written as though they are not there). • Kitchener, Ontario (2 ASTs) Underground Pipes - no corrosion protection, the pipes should be periodically tested for integrity or replaced w/ cathodically protected underground piping (CFR I12.8(d)) • Sacramento, CA j Secondary containment pallets need to be obtained to store all 55-gallondrums at the sites. I j These pallets need to be able to contain 110% of the capacity of the largest container, which it holds (usually a 55-gallon drum). • Fairfield, AL • Kitchener, Ontario Greenville, TX '— —_-_Sp ring_Hope,-NC SWPPP Permit (expired, new version has not been issued, still following old permit) • Sacramento, CA SWPPP Expiring Soon — July 2007 (will need to renew permit & review for any changes when permit is renewed) Sep. 1, 2007 10:13AM JdrdenHomeBrands No.3365 P. 3 Stormwater and Petroleum Storage Issues Jarden Home Brands — Fire Log Division Facilities Priveledged & Confidential • Fairfield, AL <N_on--sformwaterDiscbarges — currently _unperm itted ��=Spring Hope,..CAI Non-stormwater discharges noted included, boiler blowdown, wastewater discharge from the candle melting tanks, steam from the wax rail car heating system. It is recommended that alterations be made to prevent all non-stormwater discharges from being released into the stormwater drainage system. This could be done is by placing a containment around the discharges that allows the water to evaporate so the water does not come in contact with stormwater. The non-stormwater discharges from around the wax rail cars can be prevented by plugging up the holes in the containment walls. NC: If this can not be done, Jarden will need to obtain a General Permit for Non -contact Wastewater Discharges from the NCDENR (7VCG500000)..NC allows commingled wastewater and stormwater discharges provided both a Wastewater General Permit and Stormwater General Permit are obtained. The current IVCG500000 Permit expires on July 31, 2007. u • Sacramento, CA Non-stormwater discharge is not allowed to be released into the stormwater drainage system. This could be done is by placing a containment around the discharges that allows the water to evaporate so the water does not come in contact with stormwater, The Sacramento Stormwater Ordinance does not allow any non-stormwater discharges into the stormwater drainage system. The link to the Sacramento ordinances is: htlp://�,:�,„•.yeode. usyi•odesGacr•amento�l�iawFrn:'tonic-13-13 16 General Housekeeping Issues Sacramento, CA — There are several areas on the exterior of the building that are covered in the wax/saw dust mixture (from being tracked by various pieces of equipment) on various paved areas of the Property, The wax needs to be cleaned up so that the stormwater runoff is not impacted and also measures should be taken to prevent further tracking of the wax outside the building. Kitchener, ON — Hundreds of 55-gallon drums of scrap wax are being stored outdoors without any containment. The scrap wax is supposedly usable; however, the number of drums of scrap wax being stored outside has not decreased since our 2006 visit). Several of these drums were noted to be uncov tied and full of wax and rainwater. There are also several 55-gallon drums of ethylene glycol stored inside and outside. Mr. Khan noted they are no longer used; therefore, proper arrangements should be made for disposal. Division of Water Quality / Water Quality Section NCDENRNational Pollutant Discharge Elimination System NCG21O0OO NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG210000: STORMWATER DISCHARGES associated with activities classified as: -- uQ SIC 24 limber Products (except as specified below) `tO= 1i The following activities are specifically excluded from coverage under this General Permit: A • Wood Kitchen Cabinets (SIC 2434) L rrrP��� • Wood Preserving (SIC' 2491) � � • Logging (SIC' 241) N • Wood chip mills p w 11W ' Standard Industrial Classification Code (Please print or type) .... 1) Mailing address of ownerloperator: Name Tf}nC(E rV /Y00" /�Ry.vif Street Address _ oX /237 City _S rir iv e State A'C ZIP Code Z 7 _ Telephone No. s2- y75-Zf'Sy Fax: Z52 V28-c/£95 ' Address to which all permit correspondence will be mailed 2) Location of facility producing discharge: Facility Name -i�r t _ - '-i-v� I'K "Yxl�lYv-x1` - F <•_ Lcx,r Facility Contact I1 ) ,+ G'/c �?-- "1-"!nr•�>[i, Street Address !(X:' . -��re• S1' City ¢ State A I cam_ ZIP Code County t _ Telephone No. 7 0 3 Fax: : � ✓ — `/ 7 Y - /:� ci.�, 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use streetAnames, state road numbers, and distance and direction from a roadway intersection). S•Ec` fi9c% dT Sifc 4,0 (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin C r-We Existing p 5) Standard Industrial Classification: Z Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial j r activity at this facility N << SIC Code: a y t o 0 Page 1 of 3 °O w SWU.236-101701 [ '+— NCG210000 N.O.I. 6) Provide a brief narrative description of the types of industrial this facility: SQw r'i� � :� Dos rt ' it'1 i k', n a +- r-n 7) Discharge points I Receiving waters: as and products manufactured at n How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? J What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Undo', 6 L)(v)(\=%L,r,r.. rr,c :--, i'n•r.,-�...;.'>7'(„k<,�( r.c 'V -, 16.r If the site stormwater discharges to a separate storm sewer system name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). `! I rrk. 8) Does this facility have any other NPDES permits? No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: _ 9) Does this facility have any Non -Discharge permits (ex: recycle permits)? P�No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: _ 10) Does this facility employ any best management practices for stormwater control? 0 No Yes If yes, please briefly describe: .0 e (-6 IrC:.0 l'-w c� 11) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No VYes 1 If yes, when was it implemented? Acs �Jt Erg %/1"4 C 196"tf/ //w( S/ Ary/z//rL-' 12) Are vehicle maintenance activities occurring at this facility? ❑ No 15� Yes < S o C.yll\ rnolrr c_.\ Y`(:'.r�c\\c� FX'. �Y`(v.,n f-1i-. , 13) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? 7 No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? f No 0 Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? i No O Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: Page 2 of 3 SWU-236-101701 NCG210000 N.O.I. How is material stored: Where is material store How many disposal shipments per year: Name of transport! disposal vendor:_ Vendor address: 14) Certification: North Carolina General Statute 143.215.6 b (i) provides that: Any person who knowingly makes any false statement. representation, or certification in any application, record, report. plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Amble, shall be guilty of a Misdemeanor punishable by a fine not to exceed S10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or bon, for a similar offense.) I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Title: S �). Zr1le-2 lV (Signature of Applicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Final Checklist his application will be returned as incomplete unless all of the following items have been included: '/C L7 • [[� Check for $80 made payable to NCDENR Q� This completed application and all supporting documents Copy or county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center ,Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. Page 3 of 3 SWU-236-101701 0 d• I •.r- r J. y z� ��''�ff�(. `�� � r �•:.,, ♦7.�1 ; SITE ,1� �- .•,.,;�., � • I•it :v—�f mil �- .•� `11.�• flirt �� J.,� Y'/^�rf�J' \ Y12 � f( �•.•� . � ... _ tea--- j•- +- - o. ks )) N A ® E CODY EHLERS GROUP nnI SlfS CONSULTIA'G AND SERVICES 140 SHBRNAN STREET, FAIRFIELD, CONNECTICUT 06424 QUADRANGLE ll '("' "m 7n/O6 LOCATION S 0 0 &DO 1500 300 SITE LOCATION MAP w,m Swle in Feet AS SHOWN . SOURCE: TOPOZONE — USGS SPRING HOPE, NO QUADRANGLE, °° T2 v 32-001E PROJECTION IS UTM 17 759671E 3981706N (WGS84/NAD83); 10 00 BARBEE STREET SPRING HOPE, NC "" °T ELEVATION = 252' L.S. Slf /-9 - a;u-,f f in�5 �� (! T %l7LIZ4Lhis ,g/3"f E 2,�41 ZOO X�%/ 7"ias/ ���/� c,v /�y,zbEcSf_ Sfl`/j /.4s% v,��✓i% pry 2 � y? �• CODY EHLERS GROUP EHS CONSUMNCi AND .SERVIChS December 26, 2007 Mr. Danny Smith Raleigh Regional Supervisor Surface Water Protection Section 1628 Mail Service Center Raleigh, NC 27699-1628 3'?11401!"101D3N 1­119131VN 8N30 tuna e z 130 r 140 SHF.RMAN STRFFT FAIRFIFLn, CC 06824 131ION17: (203) 259-7722 FAx:(203) 259-6088 RE: NOV - Discharges Without Valid Permit(s) Jarden Home Brands, 1000 Barbee Street, Spring Hope, NC 27882-123 Dear Mr. Smith: In response to the above -referenced Notice of Violation (NOV) issued to the Jarden Home Brands (Jarden) Firelog facility in Spring Hope, North Carolina, dated November 28, 2007, Cody Ehlers Group (CEG), on behalf of Jarden, has prepared the following response to notify the North Carolina Division of Water Quality (NC DWQ) of the actions that are being taken at the Jarden facility to correct the violations that were identified. Issue #1: The facility manufactures fire logs, the raw products for which are sawdust, wax and molasses. It was established during the site visit that there currently are no DWQ issued stormwater or wastewater NPDES discharge permits for the facility. However, there were several discharges at the facility that must be permitted in accordance with NC General Statute 143-215.1, Control of Sources of Water Pollution; Permits Required, unless the discharges are eliminated. Such discharges could negatively impact receiving waters. The identified discharges are listed below: a. Industrial Stormwater Runoff: There are many materials at the site in addition to saw dust, wax and molasses that are exposed to stormwater. There is a considerable amount of equipment and materials stored outside on the east side of the facility. This equipment and material should be carefully examined to assess its potential to contaminate stormwater runoff. Such items should be stored inside a building or covered with removable covers. It appears as though the majority of runoff exposed to industrial activity flows off site to a pond located on the southeast corner of the site. Response: Materials being stored in this area at the time of the inspection included unused transmissions and scrap metal. The transmissions have been moved to a covered canopy on the north side of the warehouse and covered with a tarp. Jarden will be arranging to have these transmissions to be removed from the site in the near future. The scrap metal originates from work conducted inside the facility. It has not been exposed to any petroleum or chemical products. Therefore, it is not likely to contaminate stormwater runoff at the facility. Mr. Danny Smith December 26, 2007 Page 2 of 4 b. Wax Melter: The wax melter has a condensate discharge as well as a minor leakage discharge that flows southeast from the wax melter through an earthen storm drainage conveyance and into the pond on the southeast corner of the site. This discharge combines with the boiler blowdown and stormwater discharges before flowing to the pond. This discharge could be eliminated to prevent the need for a permit or redirected to the city's sanitary sewer system, with their approval. Response: There was a minor crack in one of the wax melter tanks that was welded and repaired on December 15, 2007. This has stopped the minor leakage noted during the inspection. Condensate is only discharged from the wax melter tanks when they are in use (currently only a few days each year). The discharge is controlled with a manual valve and will be delivered into the evaporator vessel discussed below (in item c) located between the boiler room and the wax pumps. Jarden will not discharge any condensate from the wax melter tank prior to the completion of the wastewater collection tank installation (see Response c, below for additional information on the evaporator tank). c. Boiler: The boiler blowdown is discharged from a small pipe that penetrates the exterior wall of the building and then combines with the wax melter and stormwater discharges in the earthen storm drainage conveyance before flowing to the pond. Response: Jarden is installing a dedicated 1,500-gallon stainless steel evaporator vessel. Boiler blowdown will be directly piped to this unit. It is anticipated that this system will be operational by January 15, 2008. d. Extruder Coolant: The extruder coolant is discharged via a large pipe that daylights near the southern edge of the property. It then flows into a stormwater conveyance that carries it to the pond located on the southeast corner of the facility. It appears as though this discharge also combines with the stormwater, wax melter and boiler blowdown discharges before flowing into the pond. Response: Extruder coolant is only discharged during the summer months, since the extruding process does not need to be cooled during winter months. The discharge pipe, referenced in the NOV letter, has been disconnected. In the future, any extruder coolant that is generated will be collected and manually added to the wastewater evaporator vessel. CODY EHLERs GROUP Mr. Danny Smith December26,2007 Page 3 of 4 Issue #2: You must immediately apply for permits needed to cover the above listed discharges. Response: This issue (non -permitted wastewater discharges) is no longer applicable to facility operations. As explained previously in this letter, Jarden has successfully contained or eliminated all three non-stormwater discharges (Wax Melter Condensate and Leak, Boiler Blowdown, and Extruder Coolant Water). It was recommended by NCDWQ that Jarden apply for the General Stormwater Permit for Food and Kindred Products (General Permit NCG060000). However, it is our opinion that the most appropriate SIC Code applicable for the facility is 2499 (Timber Products, Not Elsewhere Classified). On December 19, 2007, CEG spoke with Bethany Georgoulias, Environmental Engineer in the NCDENR Stormwater Permitting Unit. Ms. Georgoulias agreed that General Permit NCG210000 would be the correct permit based on the Jarden facility's SIC code. A copy of the NOI submitted to NCDENR is attached. Please don't hesitate to contact me if you have any questions or require any additional information at (203) 259-7722. Sincerely, Mary F. Glista Environmental Specialist Cody Ehlers Group CC: Lorelei Borland, Jarden Home Brands Rick Mowery, Jarden Home Brands Jeremy Rikala, Jarden. Home Brands Wayne Butler, Jarden Home Brands CODY Etil.ERS GROUP Mr. Danny Smith December 26, 2007 Page 4 of 4 ATTACHMENT A NOI for NCG210000 CODY EIILERS GROUP Received: Dec 27 2007 02:26pm Dec.28. 2007 2:33PM Jardenhmearands No.4626 P. 2 ar Division of Witter Quality / Water Quality Section RDENIRNational Pollutant Discharge Elimination System NCG210000 NOTICE GF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG210000: STORMWATER DISCHARGES associated with activities classified as: SIC 24 Timber Products (exCept as specified below) The following activities are specifically AYSlude from coverage under this General Permit: Wood Kitchen Cabinets (SIC 2434) Wood Preserving (SIC' 2401) Logging (SIC' 241) Wood chip mills Standard In4ubVtal Claeaillueon Coda (Please print or type) 1) Mailing address of owner/operator: n Name Street Address O ix /z37 City S nr a bte C Slate 171C ZIP Code Telephone No, Z 5 Z-- y7 - 2 5z Fax: Z Si V79- Address to which all permil Concspondence will be melted 2) Location of facility producing discharge: Facility Name �ar;wv� iiCrxr Rrny�r\°.. Ft, Lc,c- Ib,JI Facility Contact W yip R J-ter P/gr1f /ri Street Address lA7D /iclrt�ec• S� City , / - e Stale A.?_ ZIP Code County q Telephone No. D-7a - L/ 7S - is- 113 Fax: a J ,-) - `i 7 F{ 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use street fames, state road numbers, and distance and direction from a roadway intersection). ' 67,Ch cyf Sifc i 4-%2 (A copy of a County map or USG6 quad wheal with (adlity clearly loeatad on the map la required to be submitted w,lh IN, applicallon( 4) This NPDES Permit Application applies to which of the following : ❑ New or Proposed Facility Date operation is to begin C 'wen0' Q(Yw0,, 0 Existing 5) Standard Industrial Classification: Provide the 4 digit Standard Industrial Cla6sificalion Code (SIC Code) that describes the primary industrial activity at this facility 51C Code: cl 1l SWU•236-101701 Page 1 of 3 Received: Dec 27 2007 02 26pm Dec.28, 2007 2:33PM JardenhmeBrands No.4626 P. 3 NCG210000 N.O.I. 6) Provide a b. this facility: on of the types of industrial S fitl11'i r,)nJ}'" ' 7) Discharge points I Receiving waters: les and products manufactured at How many discharge points (di(ches, pipes, channels, etc,) convey slormwater from the properly? What Is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwaler discharges end up in? t.l_ \D n�p6 Or-nry ;,I zr.,ri . cri •h-T,(,rr _ y-1 i k c // If the site atormwater discharges to a separate sIt torm sower system name the operator of the separate slorm�l��✓ sewer system (e.9, City of Raleigh municipal storm sewer). B) Does this facility have any other NPDES permits? No Cl Yes If yes, list the permit numbers for all current NPDES permits for this facility. 9) Does this facility have any Non -Discharge permits (es; recycle permits)7 �Z(No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 10) Does this facility employ any best management practices for atormwater control? ❑ No Yes If yes, please briefly describe: 11) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No N(Yes n / If yes, when was it implemented? 12) Are vehicle maintenance activities occurring at this facility? ❑ No Yes 5 ojc:.\ .'�o'uV •"nd)cr r�,� yy_ a)) e , 13) Hazardous Waste: a) Is this facility a Hazardous Waste Treetmenl, Storage, or Disposal Facility? l$ No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg, of hazardous waste generated per month) of hazardous waste? r" / No 0 Yes c) is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? 19 No ❑ Yes d) If you answered yes to questions b, or c., please provide the following information: Type(s) of waste: SWU-230-101701 Page 2 of 3 Received: Dec 27 2007 02:261 Dec.28, 2007 2:33PM JafdenHomeBrands No.4626 P. 4 NCG210000 N.O.I. How is material stored: Where is malarial stored: How many disposal shipments per year: Name of Iranspon / disposal vendor: Vendoraddre3s: 14) Certification: North Carolina General Statute 143-215.6 to (i) provides that: Any person who knowingly makes Orly false statement, representation, or cenlficatlon in any application. record, report, Plan or other document filed or required to be maintained under Anide 21 or regulations of the Environmental Management commission Implementing that Article, of who falaifleq tempers with or knowingly renders Inaccurate any recording or monitoring device or melhod required to be operated or malniainad under Anide 21 or regulations of the Environmental Management Commission Implementing that Article, shall be guilty of a misdemeanor punpllabfc by a Eno nor to exceed 310,000, or by imprisonment not to exceed six months, or by both, (Is U.S.C. station 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, of both, for a similar offensa.) I hereby request coverage under the referenced General Permit. I understand that coverage under this permit Will constitute the permit requirements for the di6cherge(s) and Is enforceable in the same manner as an individual permit - I certify that I am familiar with the information contained In this application and that to the best of my knowledge and belief such Information is true, complete, and accurate. Printed Name TiI le: 4), 13e� (Signature orApplicanO (Date Signed) Notice of Intent must be accompanied by a check or money order for b60.00 made payable to: NCDENR Final Checklist This application will be returned as Incomplete unless all of the following Items have been included: Check for $80 made payable to NCDENR Ca�' This completed application and all supporting documents Q� Copy of county map or USGS quad sheet with location of facility clearly marked on map M1yaff the entire package to: Stormwaler and General Permits Unit Division or Water Quality 1617 Mail Service Centel Raleigh, North Carolina 27699-161}'/ Note of this document does not guarantee the issuance of an NPDES permit. SWU-235-101701 Page 3 of 3 O�0F INA rF.9oG Michael F. Easley, Governor y0 '[ P onme tG. Ross, al Resources ecretary ti North Carolina Department of Environment and Natural Resources �e Coleco It. Sullins, Director 28 November 2007 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7006-2760-0001-9284-2732 Wayne Butler Plant Manager Jarden Home Brands 1000 Barbee Street, P.O. Box 1237 Spring Hope, NC 27882-1237 Subject: Notice of Violation Discharge(s) Without Valid Permit(s) Jarden Home Brands Plant Nash County Dear Mr. Butler: Division of Water Quality 1 Nam' 1. Ron Boone, of the NC Division of Water Quality (DWQ), Raleigh Regional Office (RRO), Surface Water Protection (SWP) section, conducted a site visit at the Jarden Home Brands manufacturing plant located at 1000 Barbee Street, in Spring Hope, Nash County, North Carolina, on 5 November 2007. This visit was conducted at your request to address questions regarding the permitting of discharges from the facility. Your assistance and cooperation was greatly appreciated during the visit. The results of the site visit are summarized below. 2. The facility manufactures fire logs, the raw products for which are sawdust, wax and molasses. It was established during the site visit that there currently are no DWQ issued stormwater or wastewater NPDES discharge permits for the facility. However, there were several discharges at the facility that must be permitted in accordance with NC General Statute 143-215.1, Control of Sources of Water Pollution; Permits Required, unless the discharges are eliminated. Such discharges could negatively impact receiving waters. The identified discharges are listed below: a. Industrial Stormwater Runoff: There are many materials at the site in addition to the sawdust, wax and molasses that are exposed to stormwater. There is a considerable amount of equipment and materials stored outside on the east side of the facility. This equipment and material should be carefully examined to assess its potential to contaminate stormwater runoff. Such items should be stored inside a building or covered with removable covers. It appears as though the majority of runoff exposed to industrial activity flows off site to a pond located on the southeast corner of the site. b. Wax Melter: The wax melter has a condensate discharge as well as a minor leakage discharge that flows southeast from the wax melter through an earthen storm drainage conveyance and into the pond on the southeast corner of the site. This discharge combines with the boiler blowdown and stormwater North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Internet: h2o.enr.state.nc.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 791-4718 N�on�e1rCarolina —wa7&ra/!jl Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Jarden Horne Brands 28 November 2007 Notice of Violation/Discharge Without Valid Permit Page 2 of 2 discharges before flowing to the pond. This discharge could be eliminated to prevent the need for a permit or redirected to the city's sanitary sewer system, with their approval. c. Boiler: The boiler blowdown is discharged from a small pipe that penetrates the exterior wall of the building and then combines with the wax melter and stormwater discharges in the earthen storm drainage conveyance before flowing to the pond. d. Extruder Coolant: The extruder coolant is discharged via a large pipe that daylights near the southern edge of the property. It then flows into a stormwater conveyance that carries it to the pond located on the southeast corner of the facility. It appears as though this discharge also combines with the stormwater,'wax7rrtielterand boiler blowdown discharges before flowing into the pond. �='-�'—max 4. You must'immediately�apply for the permits needed to cover the above listed discharges. To do so, use the following link to locate and download the appropriate wastewater permit application(s): http://h2o.enr.state.nc.us/NPDES/documents.htiiiI Also, use the following link to locate and download the appropriate stormwater permit application (i.e. stormwater permit NCG060000, Food and Kindred): htti):/ih2o.enr.state.nc.us/Stonnwater.htmI Please be sure to follow all instructions on the forms very carefully. The Division should receive your applications at the addresses listed on the applications within 30 days of your receipt of this notice. 5. Please note that such discharges without the appropriate permits are a violation of NC General Statute 143-215.1 and are subject to civil penalty assessments in an amount not to exceed $25,000 per day per violation. Please reply to this office within 30 days of receiving this notice to notify us of your intention to comply. Should you have any questions regarding the inspection or this notice, please do not hesitate to contact Ron Boone at 919-791-4200. Sincerely, Danny Smith Raleigh Regional Supervisor Surface Water Protection Section CC: Stormwater Permitting Unit Eastern NPDES Permitting Unit Central Files RRO/SWP Files _ags_mapbe030441b95a47018f6e07607aa5d3df..jpg (JPEG Image, 647...}utp://gis.co.nashnc.us/arcgisoutpud_ags_mapbe03O44lb95a47018f6... 1 F 421E N� Li-S S vo dAs A-tai "4 VVtdjgs Mitt 0r3 4f> 'Uh 6/10/2013 2:22 PM _ags_map2949453542b64c6b8aa4d682d757c39c.jpg (JPEG Image, 6... http://gis.co.nashnc.us/arcgisoutput/_ags_rmp2949453542b64c6b8aa... yq iff 12,� M, dd�PS-e jr to Al2S) � us b Iof1 6/10/2013 2:10 PM