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HomeMy WebLinkAboutNCG210290_COMPLETE FILE - HISTORICAL_20160324111 ,hl4 (4-)� STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. DOC TYPE L)� HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ a o I c) 3d 7 YYYYMMDD Larsen, Cory From: kdwilliams@jgwlumber.com Sent: Thursday, March 24, 2016 11:51 AM To: Larsen, Cory Subject: Follow up At6V 210z70 Cory I have received the letter to implement the changes to the stormwater management program We will take action on this Thanks Kevin Williams Jerry G. Williams and Sons Inc. Please call me if you have any questions 919 934 4115 m — r;:-may Air Quality ENVIRONMENTAL QUALITY March 7, 2016 JERRY WILLIAMS PRESIDENT JERRY G. WILLIAMS & SONS, INC. PO BOX 2430 SMITHFIELD, NORTH CAROLINA 27577 PAT MCCRORY u iJ Govemw DONALD R. VAN DER VAART sewe-y Subject: Multimedia Compliance Inspection Jerry G. Williams & Sons, Inc. Johnston County Dear Permittee: Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of Jerry G. Williams & Sons, Inc. on December 11, 2015 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 7914200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ RRO Files DEMLR RRO Files DWR RRO Files DWM RRO Files Slate of North Carolina I Environmental Quality I Air Quality Raleigh Regional Office 13800 Barrett Drive I Raleigh, NC 27609 919 7914200 T 1919 8912261 F NORTH CAROLINA DIVISION OF Raleigh Regional Office AIR QUALITY Jerry G Williams and Sons Inc NC FacilityID 5100047 Inspection Report Caunty/FIPS: Johnston/16i Date: 12/16/2015, Facili Data ty . "' Permit Data Jerry G Williams and. Sons Inc Permit . 03235 / R12 524 Brogden Road Issued. 2/15/2013 Smithfield, NC 27577 Eiplres 1/31/2018 Lat: 35d 29.7490m Long: 78d 20.9970m Classification Synthetic Minor SIC: MI / Sawmills & Planing Mills General ' Perii k Status' Active NAICS: 321113 /Sawmills Current Permit Application(s) None Program Applicability Sip Contact Data, Facility Contact Authorized Contact . Technical Contact John Fox ! John Fox John Fox MACT Part 63: Subpart 6J, Subpart ZZZZ Vice President of Vice President of Vice President of NSPS: Subpart Dc, Operations ;.' Operations ., Operations (919)934-4115 (919)934-4115 (919)934 4115 Compliance Data Comments: Inspection Date. 12/11/2015 Inspector's Name Maureen Conner Inspector's Signature:,. Operating Status Operating Compliance Code Compliance inspection Action Code FCE Date of Signature: On Site;In spectlon Result Compliance IZ-201rj I(o Total Actual emissions in TONS/YEAR: " TSP.. S02 NOX VOC t CO PM10 * HAP 2010 71.54 0.5500 4.87 3.90 13.27 - 9.18 840.64 2005, 34.99 1.27 10.80 . 23.05 28.29 12.21 7645.00 .,Id.,. ;r- * Highest HAP Emitted (in pounds) Five Year Violation History: None . Date Letter Tyne I RWe Violated Violadon'ResolutioiYDate Performed Stack Tests since last FCE: None Date Test Results Test Methods) Source(s) Tested (1) DIRECTION TO SITE: From the RRO, take the Inner Beltline (h440 N/E) to the Highway 401/70 East exit (number 298). Turn right at the bottom of the exit and go east on Highway 70 for about 10 % miles. At that point, you will enter the town of Clayton (Johnston County). After another 7 %: miles you will enter the town of Smithfield, where Highway 301 (South/West) will be on the right. Tom right onto 301 and Brogden Road will be a left turn. Jerry G Williams and Sons, Inc. will be on the right side, just before the railroad tracks. 9 Page 2 of 7 (II) FACILITY DESCRIPTION: Jerry G. Williams & Sons, Inc. is a woodworking operation that primarily processes hardwoods into plank type material for decking, cabinetry, etc. The facility receives raw logs and ships dried lumber. The facility primarily uses wood from red oak, white oak, and poplar trees. The facility generates steam for its kilns by a wood fired boiler. The oak woods take np to 30 days in the kiln while poplar and the softer woods are dried in 34 days. A portion of their processed material is exported to countries such as China that use the lumber for making furniture. Due to difficulty in finding suitable hard wood logs, the facility is processing more pine than it has in the past:: . Currently the facility operates eight -Hour shift five days a week. Presently the facility has about 60 employees (III) SPECIAL SAFETY CONCERNS: As with all facility visits, standard safety gear (steel -toed shoes, hard hat,' safety glasses and hearm rote s to be worm ga. B P otion) i (IV) INSPECTION SUMMARY: On December 11, 2015, I, Maureen Conner of DAQ, Cory Larsen of DWQ and Ray Williams of DWM arrided at Jerry G. Williams & Sons, Inc. to conduct an air,quality inspection as part of a multimedia inspection that had been pre -arranged with the facility. We met with John Fox and Keith Inman to conduction our, inspections. We reviewed the facility records which appeared to be in compliance. During the inspection I was able fo observe the stack to the wood boiler. At the time of my.visit the opacity from the wood boiler was in the range of 5 to 10%. No visible emissions were observed from the kilns. A couple of the planners and one boiler was not operating during the inspection. . - 1TvJ PtRiVII TEFi-EMISSIONS-SOURCES: Page 3 of 7 _ -- -. Emission ' Emission Source Control Control System Source ID Description i System IDi Description -- Planer Mill Operation, contained within an enclosed building, with the following outside emission points: ES-PM-1 Planing mill waste collection system CD -CA simple cyclone (184 m dia.) 1 f 46 CD I (CD -CA 46) m senes with a { BF-316 bagfilter (4,0802 filter area) (CD BF 316) + ES-WW�PMLO - _ Planer Mill Wood Waste Storage Bin Loadoui N/A N/A ` ES-WW PMSB Planer Mill Wood Waste Storage Bin N/A N/A Boiler Operations ES-BSRV 1, ES BSRV 2 Three sawdust silos N/A I N/A ES BSRV 3 ES B 1 (NESHAP) _. _ .. Wood fired boiler (21 million Btu per hour i CD -BC 1 i multicyclone (12 9 m. tubes) maximum heat input) (CD -BC 1) ES-B-2 (NSPS Wood feed boiler (28.7 million Btu per hour CD -MC 1,;j multicyclone (18 9 m tubes) NESHAP), maximum heat input) CD-MC-2 (CD-MC-1) in series with a multicyclone (49 6 m tubes) D Wood Kihi Operations ; ES K 1 ES-K 2 Seven wood kilns f ES K 3 ES-K-4 ES K 5 ES K 96, 711"N/AES K 7..S The list appeared to be in compliance. At the time of the inspection the equipment list appeared to reflect the equipment at the site that is required to be permitted (V) PERMIT SPECIFIC CONDITIONS: Al. The Permittee shall comply with Title 15ANCAC, Subchapter 2D .0202, 2D .0504, 2D. , 05 1 2,2D .0516, 2D .0521, 2D .0524 (40,CFR 60, Subpart Dc), 2D..0535, 2D .0540, 2D .1111_ (40 CFR 63, Subpart 6n, 2D 1806, 2Q .0102 and 2Q .0315. Appeared to be in compliance. See specific conditions below for more detail A.2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - At least 90 days before this permit's expiration date, the Permittee shall request permit renewal and submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, for the 2016 calendar year Appeared to be in compliance. The Company was made aware that in 2017 they will need to supply a 2016 emission inventory. A.3. PARTICULATE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0504, particulate matter emissions from the wood burning indirect heat exchangers shall not exceed the allowable emission rates listed below: Source Emission Limit, _.......... ._. __ .. _ (lbs/million Btu) Wood fired boiler (21 mmBhOu maximum heat input) (ES-B 1) I 0 59 .... _. Wood-fired mmaximum' heat B 0.49 Appeared to be ncompliance, perpereview. Theflty has not madany changes to these units since the last inspection. Page 4 of 7 A.4. The flyash collected in the multicyclones (ID Nos. CD-BC-1, CD-MC-1 and -2) shall not be reinjected into their respective wood -feed boilers (ID Nos. ES-B-land ES-B-2). Appeared to be in compliance. The fly ash is shipped off site. A.5. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0512 the Permittee shall not discharge particulate matter caused by the woodworking without providing, at least adequate duct work and properly designed collectors. Appeared to be in compliance. All wood 'working emissions appeared to be under controb A.& - SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516, S02 emissions from. combustion sources shall not exceed 2.3 lbs/mmBtu heat input. Appeared to be in compliance. The company is currently only burning wood A.7. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521, VE from emission sources manufactured after July 1, 1971 shall not be > 20 % opacity when averaged over a six -minute period. Appears to be in compliance. VE was 0% opacity from all of the sources, with the exception of the wood boiler, ID No. ES-B-1. The boiler had an opacity of about 10%... AX 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the following equipment ,The Permince shall comply with 15A NCAC 2D .0524 (NSPS) as promulgated in 40 CFR 60, Subpart indicated below, and including Subpart A "General Provisions." Emission Sources) Regulation (wood fired boiler (28.7 mmBtu/ hr max heat mpi Subpart Do Small Industrial -Commercial Institutional Steam �tGc t. TTnitg A.. _ . a. Recordkeepmg Requirements: i. Except as provided under paragraphs ii and iii of this section, the owner or operator of each affected facility shall record and maintain records of the amount of each fuel combusted during each operating day. [40 CFR 60.48c(g)(1)) ii.. As an alternative 'to meeting the requirements of paragraph i of this section, the owner or operator of an affected facility that combusts only natural gas; wood, fuels using fuel certification in 40 CFR 60.48c(f) to demonstrate compliance, with the sot standard, fuels not subject to an emissions atandazd (excluding opacity), or a mixture of these fuels may elect to record and maintain records of the amount of each fuel combusted durine each calendar month. [40 CFR 60.48c(g)(2)] ". iv. All records required under this'section shall be maintained by the owner or operator of the affected facility for a'period of two years following the date of such record. [40 CFR 60.48c(i)] Appears to be in compliance. The facility produced 10,477 tons of steam Assume:70%efficiency for the boiler (as documented to Joe Voelker's R10 review). 4,500BtuRb'ojwet wood, and,; 970.3 BtuAb steam, heat of vaporisation A2120E-1 atmosphere., Tons of wood = (10,477 ton; eam *970 Btu/ltiae;m) l (0 7*4,500 Bnu m „o ff ; 3,226.25 tons of saw dust A.9. NOTIFICATION REQUIREMENT'- As required by 15A NCAC 2D,.0535 the Permittee of a source of excess emissions that > 4 hr and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify DAQ by the next business day:. Appeared to be in compliance. The facility stated that they had not operated in an upset state A.10. FUGITIVE DUST CONTROL REQUIREMENT - As'required by 15A NCAC 2D,0540, the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Appeared to be in compliance = no dust was observed leaving the property; no dust complaints are on file against the facility. Page 5 of 7 i A.11. GENERALLY AVAILABLE CONTROL TECHNOLOGY - For ]I):Nos. ES B-1 and ES-B-2, the Permittee shall comply with 15A NCAC 2I)..1111, as promulgated in 40 CFR 63, Subpart JJJJJJ,," National Emission Standards for Hazardous Air Pollutants for Area Sources: Industrial, Commercial, and Institutional Boilers", including Subpart A;"General Provisions. Appear to be in compliance; The'Company received a NOD in January forforgetiing to do a tune-up on the only operating boiler. The following table summarizes the stipulations and the facilityresults Boiler ES-B 1 ES-B-2 IE9-NGFB ;.j Fuel Wood Bio Mass Wood Bio Mass Natural Gas' Initial Notification (c.i) 9-8-2011 .: " 9-8-2011;(Boder has not :: 9-8-2011, this is a'gas been is operation) fuel boiler and the rule ' ..'... 4oes nOt a I. Notification of Compliance Pending Status c.ii110 Compliance Report (due every Not required until2016 other year, starting March 1, the year ,following the fi rst tune'u c.iii Tune- upda te 1/23/2015 Boiler, has not been 'in , • • o eration >Next tune -tip required by: 1/23/2017 Within 30 days of start- Y. >CO concentration before tune -a �'. . >CO concentration after rune-up1 .. >Any corrective actions taken >Amount offuel used in the ' fuel used if.a,duel fuel '1 One Time Ener Assessment >date of assessment ' 1211812014 >weie the required Yes elements meet .liLA-G The tune-ap has been performed but the facility has yet to receive the report 7. A.12. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D 1806 the, Permitter: shall prevent odorous emissions from the facility from'causing or contributing to objectionable odors beyond the facility's boundary. Appeared to be in compliance, no odors were detected. A.13. Federal and State Rules Applicable to Sources Exempted from Air Permitting Requirements Your facility is subject to the following.federal and state rule:`r r. _,.. 40 CFR 63 NESHAP/MACT Subpart ZZZZ Reciprocating Internal Combustion Engine l which is applicable to some of the listed Insignificant/Exempt emission sources at the facility. ; Appeared to be in compliance. There is a non-resettable meter. The Company is keeping written,records, and is using ultar low sulfur fuel. The unit was not in operation at the time of the visit. A.14. LIMITATION TO AVOID 15A NCAC 20.0501 - Pursuant to 15A NCAC 2Q 0315 ."Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility -wide emissions shall be less. than the following: Appears to be in compliance. Operations Restrictions:: . L Allowed to produce up to107,000 tons ofsteam / 12-month period. The facility produced 10;477 tons of steam in 1014. Page 6 of 7 ii. Allowed to produce up to 125,000, 000 board feel of lumber per consecutive 12-month period. The facility did 12,604,645 board feet in 2014. Inspection and Maintenance Requirements = i. ' Baefilter Requirements - the Permittee shall perform periodic inspections and maintenance (I(W) as recommended by the manufacturer, and perform an annual internal inspection of each bagfilter system. ii.. Cyclone Requirements - the Permittee shall perform an annual inspection of the cyclone system, and perform periodic I&Mas recommended by the manufacturer: iii. Multi -Cyclone Requirements - the Permittee shall perform an annual internal inspection of the multi - cyclone system; and perfgrm periodic I&M as recommended by the manufacturer. The facility is doing preventive maintenance on a weekly basis, and does internal inspections in March. The facility is keeping digital and written records. - Recordkeepine Requirements% is ' The Permittee shall record monthly and total annually the following: ". A.' The tons ofsteam produced,by the wood fired boilers (ID Nos. ES-B-1 and 2). B:; Board feet oflamberproduced by the Rough Sawing Operation. iii : A log book shall be kept on site for each control device and made available to DAQ personnel upon request. The Permittee shall record all inspections, maintenance and monitoring requirements listed above in the log book. Any variance from the manufacturer's recommendations,shall be investigated with corrections made and date of actions recorded in the log book. ` The facility is keeping written records .: = " t(e ortin Re uirements within s!t 30 da a -er each calendar, ear,'rhe rermiriee shaii submit the oiiowin P4 Y, y f g:!". if. emissions and/or operational data listed below. The data should include monthly and 12 month totals for the previous 12 month perod:'..; ' A.: The tons ofsteam produced by the. wood -fired boilers (ID Nos. ES-B-1 and 2). 10,477 tons of steam B' The facility -wide carbo' n monoxide emissions. 8.739'tons C..,' The board feet of lumber produced by the Rough Sawing Operation. 12,604,645 board feet (`'II) IN r SIGNIFICANT EXEMPT ACTIVITIES " ' Source Eaem on Re u Source of 7 Sour ce of Title p g Pollutants? I IES-PSG diesel fired peak shaving generator (max allowable.electncal generation of 325,000 kW hr/yr) ( 2Q 0102 (c)(2)(B)( Yes Yes max. hp 1,500 kW max output) NES_HAP - i IES;-NGFB natural gas feed boiler 2Q 0102 (c)(2)(B)( Yes Yes ' (16.7 mmBtu/lir heat input)' Appears to be in compliance, no new equipment was detected (VIII) SOURCE TEST REVIEW: There have been no stack tests at the facility, during the past year. The current permit does not have a source test requirement However, the following source test is on record: • b December 22, .2006 the oilei (ES-13-2) aas tested for PM emissions for compliance with the existing permit testing• requirement:` Results were 0.19 lb/mmBta,` under the limit'of'0.49: lb/mmBtu,. demonstrating compliance. (Up EMISSIONS INVENTORY REVIEW. Emissions had mostly decreased substantially (25-83%; but mostly —55%) from Emissions Inventory years 206 to 2010 due to a drop in business. Exceptions include a 100% increase in PM (TSP), 26% increase in Acetaldehyde; and 10% increase in Phenol emissions (see attached Facility Total CY 2010 Emission Summary report): Acetaldehyde and Phenol emissions were not reported for the kil i (OS-4) in 200 ; explaining the increase in these emissions in 2010. For PM (TSP), two factors can explain the increased 2010 emissions. Different estimations were used for the Rough Sawing operation (OS-5): AP-42 in 2005 and NC Spreadsheet in 2010. And the Debarking operation (OS-9) was not reported in 2005. See the attached table of these emissions by operating scenario and EI year for numerical details. M Page 7 of 7 ENFORCEMENT HISTORY: A review of I -Beam revealed the following actions against the facility: • October 19, 2007 — an NOV was issued for failing to submit requested estimated annual emissions from two cyclones connected to the fine sawing operation (ES-FS-1) by the established deadline. This violation was resolved by a response from the facility. • April 28 2006 —.an NOV/NRE was issued for failing to comply with bag£uter, cyclone and testing requirements. Thus is.an amendment to a NOV/NRE submitted earlier on January 17, 2006 (see below).. A response was received on May 31, 2006. A total fine .of $3763.00 was assessed, and was paid in fall and the case closed 6n January9, 2007. • January 17, 2006'_ an NOWNRE was issued for failing to comply with bagfilter, cyclone and test ng requirements. The response, received on February 21, 2006, was insufficient to return the facility to compliance, and triggered an amendment NOWNRE to clarify the violations and what is required to return to compliance. See above for assessment details. • November 12, 2003 - an NOV was issued for failing to submit required quarterly reports as well as required NSPS notification of construction and initial startup of a permitted wood -fired boiler (ID No. ES-B-2), discovered during an inspection. These violations were resolved by a response from the facility. • NOD issued on December 9, 2012, for not doing the require tune-up or facility assessment. CONCLUSIONS/RECOMMENDATIONS: At the time of this inspection, Jerry G Williams and Sons Inc appeared to be in compliance with permitting requirements. The facility should be re -inspected within one year. Nz WoterResoumes ENVIRONMENTAL QUALITY PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN ni a ., February 29, 2016 MR. JERRY WILLIAMS — PRESIDENT JERRY G. WILLIAMS & SONS, INC. PO Box 2430 SMITHFIELD, NORTH CAROLINA 27577 Subject: NPDES Stormwater Compliance Evaluation Inspection COC Number NCG210290 Jerry G. Williams Wet Decking Log Storage Site NCG210000 General Permit for Lumber and Wood Products Johnston County Dear Mr. Williams: Staff from the Department of Environmental Quality (DEQ) conducted a stormwater compliance inspection on December 11, 2015 for permit no. NCG210290, as part of a multimedia inspection of the subject facility. We appreciate the assistance provided.by John Fox and Keith Inman during the inspection. Please reference the attached inspection report checklist and summary in addition to the comments provided below. The facility was operating the day of the inspection and appeared to be well -kept and maintained. The stormwater management program has been implemented, however, a number of items do require your attention to achieve full compliance as follows: A discernable stormwater outfall was observed draining the area nearby the aboveground fuel tanks and scragg mill with discharge to the ditch downstream of the existing stormwater and wastewater outfall locations that currently are monitored. This SDO will need to be added to the SPPP and monitored for analytical and qualitative parameters going forward. Please reference Figure t and 2 (enclosed) illustrating site topography and, revised sampling locations. Please implement these changes to the stormwater management program immediately. Please provide a written acknowledgement of the above items within 30 days of receipt of this.letter. Your response should include measures taken to address the above compliance items and/or'a schedule for their completion. If you have any questions regarding these matters, please contact me at cory.larsen(@,ncdenr.gov or 919-791-4200. Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section www.ncwaterquality.org 1628,Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 791-4200 Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159 Map provided by NCDED' ''�'x. Division of Water Resources x Gob n.a 5nhm W ntl wcsuPrm G;�.ez,�. e..�'"'x I,egendt��=K �a gn y Locations are approximate and :: xpo a wcsw �F ei are Provided for reference only File Name. NCG210290 I Drawn by: WM � "� s� � �,'.�'�...'ssreat�`�-� � •,'�`'t-k. � s� � ,Drainage Features -*per .,'���� ��—wy„ Date:1/5/16 lCheckedbv:CL Compliance Inspection Report Permit: NCG210290 Effective: 081O1113 Expiration: 07/31/18 Owner: Jerry G Williams & Sons Inc SOC: Effective: Expiration: Facility: Wet Log Deck Storage site County: Johnston 524 Brogden Rd Region: Raleigh - Smithfield NC 27577 Contact Person: Jerry Mark Williams Title: Phone: 919-934-4115 Directions to Facility System Classifications: Primary ORC: Certification: - Phone: Secondary ORC(s): - - On -Site Representative(s): Related Permits: Inspection Date: 12/11/2015 EntryTime: 10:OOAM Exit Time: 12:30PM Primary Inspector: Cory Larsen _.Phone: 919-807-6300 Secondary Inspector(s): t. Reason for Inspection: Routine Inspection Type: • Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge CDC Facility Status: ❑ Compliant ❑ Not Compliant . Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG210290 Owner- Facility: Jerry G Williams& Sons Inc Inspection Date: 12/1112015 Inspection Type : Compliance Evaluation Reason for Visit Routine Inspection Summary: - - A multi-mediaprogram Compliance inspection was conducted by staff from Ihe,Division of Water Resources, Air duality,' - and Waste Management on December 11, 2015 to evaluate compliance with NPDES stormwater and air quality permits " issued to the facility. The stormwater inspection results for NCG210290 are presented below:- The stormwater pollution prevention plan (SPPP) was reviewed and appeared to be complete and being implemented. The facility provides stormwater training for employees at annual training event. The SPPP has not been revised recently but facility staff indicated that no changos have occurred affecting the plan.-. Note: SPPP will require revisions baseH`drlfindings of site walkthrough below. - .. -. ,.- Analytical and qualitative monitoring of stormwater discharges at the at,cmwater outfall Is conducted twice per year. Results were within applicable benchmark values. The wet decking outfall (#1) is pomii ted under NPDES permit ..- . NC0085936. Reclaimed water provided by Johnston County is utilized to spray logs as necessary during the,wann season. Bulk fuel storage CASTS) was observed near the maintenance shop/scragg mill area: Adequate secondary containment and roof covering is provided.. The outlet was secured. A discernable stormwater outfall was observed draining this area and discharging to the ditcK downstream of the existing stormwater and wastewater outfall locations currently monitored. It will 'need to be added to the SPPP and monitored likely for analytical parameters going forward. See Figure 1 and 2 in file., In general, the site was fairly well kept and properly managed.. Permit: NCG210290 Owner- Facility: Jerry G Williams&Sons Inc Inspection Date: 12/11/2015 Inspection Type : Compliance Evaluation Reason for Visit Roubne Stormwater Pollution Prevention Plan - Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan Include a "Narrative Description of Practices'? # Does the Plan Include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment?' # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the,Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible. Party(s)? i # Is the Plan reviewed and updated annually? - # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has the facility conducted Its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas? Comment: Yes No NA NE ■❑❑❑ E ❑ ❑ ❑ 0 0 ❑ E❑❑❑ io❑❑ ❑ ❑ ❑ 0. ❑ ❑ ❑ ■❑❑❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No NA NE 1 Yes'No NA NE 11 ❑ ❑ ❑ ❑ ❑ ❑ Permit and Outfallis f Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site?E ❑ ❑ ❑ # Were all outfalls observed during the Inspection? N ❑ ❑ ❑ # If the facility has representative outfall status, Is it properly documented by the Division? ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 1111 ❑ Comment: Additional SDO observed near scrafG mill / fuel tanks Total number of outfalls increase to 3 two stormwater, one wastewater). Page: 3 tic PAT MCCRORY ' Governor is DONALD R. VAN DER VAART Secretary Air Quality ENVIRONMENTAL OUALITV . March 7, 2016 JERRY WILLIAMS—PRESIDENT JERRY G. WILLIAMS & SONS, INC. . PO Box 2430 SMITHFIELD, NORTH CAROLINA 27577 Subject: Multimedia Compliance Inspection Jerry G. Williams & Sons, Inc. Johnston County Dear Permittee: Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of Jerry G. Williams & Sons, Inc. on December 11, 2015 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 7914200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ RRO Files DEMLR RRO Files DWR RRO Files DWM RRO Files Slate of North Carolina I Environmental Quality I Air Quality Raleigh Regional Office 13800 Barren Drive I Raleigh, NC 27609 919 7914200 T 1919 8812261 F NORTH CAROLINA DIVISION OF Raleigh Regional Office AIR QUALITY Jerry G Williams and Sons Inc NC Facility ID 5100047 Inspection Report County/FIPS: Johnston/lot Date: 12/16/2015 Facility Data Permit Data Jerry G Williams and Sons Inc Permit 03235 / R12 524 Brogden Road Issued 2/15/2013 Smithfield, NC 27577 Expires 1/31/2018 Lat: 35d 29.7490m Long: 78d 20.9970m Classification Synthetic Minor SIC: 2421 / Sawmills & Planing Mills General i Permit Status Active NAICS: 321113 / Sawmills Current Permit Application(s) None Program Applicability Contact Data Facility Contact Authorized Contact Technical Contact SIP John Fox John Fox John Fox MACT Part 63: Subpart 6J, Subpart ZZZZ Vice President of Vice President of Vice President of NSPS: Subpart Dc Operations Operations Operations (919)934-4115 (919)934-4115 (919)934-4115 Compliance Data Comments: Inspection Date 12/11/2015 Inspector's Name Maureen Conner Inspector's Signature: Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature: On -Site Inspection Result Compliance I7--1(0-?1115 Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2010 71.54 0.5500 4.87, 3.90 13.27 9.18 840.64 2005 34.99 1.27 10.80 23.05 28.29 12.21 7645.00 * Highest HAP Emitted inpounds) Five Year Violation History: None Date - Letter Tyne Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) . Source(s) Tested M DiRE%, r iON TO Si t E: From the xKO, take the inner Belthne (1-440 N/E) to the Highway 401/70 East exit (number 298). Turn right at the bottom of the exit and go east on Highway 70 for about 10 '/z miles. At that point, you will enter the town of Clayton (Johnston County). After another 7'/2 miles you will enter the town of Smithfield, where Highway 301 (South/West) will be on the right. Tom right onto 301 and Brogden Road will be a left turn. Jerry G Williams and Sons, Inc. will be on the right side, just before the railroad tracks. Page 2 of 7 (II) FACILITY DESCRIPTION: Jerry G. Williams & Sons, Inc. is a woodworking operation that primarily processes hardwoods into plank type material for decking, cabinetry, etc. The facility receives raw logs and ships dried lumber. The facility primarily uses wood from red oak, white oak, and poplar trees. The facility generates steam for its kilns by a wood fired boiler. The oak woods take up to 30 days in the kiln while poplar and the softer woods are dried in 3-4 days. A portion of their processed material is exported to countries such as China that use the lumber for making furniture. Due to difficulty in finding suitable hard wood logs, the facility is processing more pine than it has in the past. Currently the facility operates eight -hour shift five days a week. Presently the facility has about 60 employees. (III) SPECIAL SAFETY CONCERNS: As with all facility visits, standard safety gear (steel -toed shoes, hard hat, safety glasses and hearing protection) is to be wom. (IV) INSPECTION SUMMARY: On December 11, 2015, I, Maureen Conner of DAQ, Cory Larsen of DWQ and Ray Williams of DWM arrived at Jerry G. Williams & Sons, Inc. to conduct an air quality inspection as part of a multimedia inspection that had been pre -arranged with the facility. We met with John Fox and Keith Inman to conduction our inspections. We reviewed the facility records which appeared to be in compliance. During the inspection I was able to observe the stack to the wood boiler. At the time of my visit the opacity from the wood boiler was in the range of 5 to 10%. No visible emissions were observed from the kilns. A couple of the planners and one boiler was not operating during the inspection. (1V) YL'Kivl111CL-b1vuJD1v14JbVUIII.ES: ` Enussron Emission Source Control Control System Source ID Descnption (System IDjDescription Debarking Operation DBO HOG Bark hog mill with pneumatic discharge DBO LDL Large diameter log debarker, utilizing mechanical spinning heads to remove the N/�� j N/Abark DBO-SDL jFbark l diameter log debarker, utilizing ��in spinning heads to remove the N/A IN/A — --- — -- DBO CV1 Conve or N/A N/A Y I __. ......., DBO-CV2 Conve or N/A N/A DBO CV3 j Conveyor N/A N/A Rough Sawing Operation, contained within an enclosed building, with the following outside emission points: ... .... ES W W RCLO Green sawdust bin loadour __. ES W W-RCSB Green sawdust conveyor going to the sawdust N/A N/A lbin RSO CHP-AUG ;Auger discharging into a railcar N/A -Fi N/A — RSO CHP per CD-C mC-1 simple cyclone (72 dial _ . (CD-CC-1) RSO CHP CVR ' Conveyor RSO-SCR Screen N/A N/A RSO-SWD-CVR-1' Conveyor discharging into a truck trailer N/A N/A Page 3 of 7 -- - - - Emission Emission Source iControl Control System Source ID 3 Description I System ID Description (Planer Mill Operation, contained withinan enclosed building, with the_ following outside emission points: _ ES-PM-1 Planing null waste collection system simple cyclone (184-in. dia.) 7 (CD-CA-46) in series with a FBF-31bagfilter (4,08882 filter area) (CD-BF-316) ES-WW PMLO PlBinaner Mill Wood Waste Storage B _ Loadout - N/A N/A ES-WW PMSB Planer Mill Wood Waste Storage -. --.. N/A N/A - 1 Boiler Operations - - ES-BSRV 1 ES re.esawdustsilos N/A N/A ES-BSRV 3' ES-B-1 (NESHAP)' Wood fired boiler (21 million Btu per hour i CD -BC 1 - - - - - - mulucyclone (12 9-in. tubes) ! maximum heat input) .J (CD-BQ 1) ..........__ ' ES-B-2 (NSPS, 'Wood -fired boiler (28.7 million Btu per hour ; CD-MC-1,� mulucyclone (18 9 m tubes) j maximum heat input) CD-MC-2 I (CD-MC-1) in series with a 7SHAP) mulucyclone (49 6-in.mbes) (CD-MC-2) _ Wood Kiln Operations ES-K-I, ES-K-2, I Seven wood kilns ES-K-3, ES-K-4, I N/A N/A • i ' ES-K-7 I The list appeared to be in compliance. At the time of the inspection the equipment list appeared to reflect the equipment at the site that is required to be permitted. ' (V) PERMIT SPECIFIC CONDITIONS: Al. The Pemiittee shall comply with Title 15A NCAC, Subchapter 2D .0202, 2D .0504, 2D .0512, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart Dc), 213.0535, 2131.0540, 2D .1111 (40 CFR 63, Subpart 6J), 213.1806, 2Q .0102 and 2Q .0315. Appeared to be in compliance. See specific conditions below for more detail - A.2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - At least 90 days before this permit's expiration date, the Permittee shall request permit renewal and submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, for the 2016 calendar year Appeared to be in compliance. The Company was made aware that in 2017 they will need to supply a 1016 emission inventory. A.3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0504, particulate matter emissions from the wood burning indirect heat exchangers shall not exceed the allowable emission rates listed below: --- Source Emission Limit I m(Ibs/million Btu) od-fired bo Woiler (21 mBtu/hr maximum heat input) (ES-B-1) 0.59 Wood -fired boiler (28.7 mmBtu/hr maximum heat input) 0.49 -------------- ------ -- --. Appeared to be in compliance, per permit review. The facility has not made any changes to these units since the last inspection. Page 4 of 7 AA. The flyash collected in the multicyclones (ID Nos. CD-BC-1, CD-MC-1 and -2) shall not be reinjected into their respective wood -fired boilers (ID Nos. ES-B-1 and ES-13-2). Appeared to be in compliance. The fly ash is shipped off site. A.S. PARTICULATE CONTROL REOUIREMENT - As required by 15A NCAC 2D .0512 the Permittee shall not discharge particulate matter caused by the woodworking without providing, at least adequate duct work and properly designed collectors. Appeared to be in compliance. All wood working emissions appeared to be under control. A.6. SULFUR DIOXIDE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0516, SO2 emissions from combustion sources shall not exceed 2.3 Ibs/mmBtu heat input. Appeared to be in compliance. The company is currently only burning wood. A.7. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521, VE from emission sources manufactured after July 1, 1971 shall not be > 20 % opacity when averaged over a six -minute period.. Appears to be in compliance. VE was 0% opacityfrom all of the sources, with the exception of the wood boiler, ID No. ES-B-1. The boiler had an opacity of about 10%. A.B. 15A NCAC 213.0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the following equipment, The Permittee shall comply with 15A NCAC 2D .0524 (NSPS) as promulgated in 40 CFR 60, Subpart indicated below, and including Subpart A "General Provisions." Emission Sources) i Regulation Iwood-fired boiler (28.7 mmBtu/ hr max heat iupi Subpart Dc Small Industrial -Commercial -Institutional Steam a. Recordkeeping Requirements: i. Except as provided under paragraphs ii and iii of this section, the owner or operator of each affected facility shall record and maintain records of the amount of each fuel combusted during each operating day. [40 CFR 60.48c(g)(1)] ii. As an alternative to meeting the requirements of paragraph i of this section, the owner or operator of an affected facility that combusts only natural gas, wood, fuels using fuel certification in 40 CFR 60.48c(f) to demonstrate compliance, with the SOz standard, fuels not subject to an emissions standard (excluding opacity), or a mixture of these fuels may elect to record am maintain records of the amount of each fuel combusted durin¢ each calendar month. [40 CFR 60.48c(g)(2)] iv. All records required under this section shall be maintained by the owner or operator of the affected facility for a period of two years following the date of such record. [40 CFR 60.48c(i)] Appears to be in compliance. The facility produced 10,477 tons of steam. Assume:70% efficiency for the boiler (as documented in Joe Voelker's R70 review). 4,500 Btu4b of wet wood, and 970.3 Btullb steam, heat of vaporization (212017--1 atmosphere. . Tons of wood = (10,477 ton.. *970 Btugti ¢am) / (0.7*4,500 Btu/1b„„oa) = 3,226.25 tons ofsaw dust. A.9. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that > 4 hr and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify DAQ by the next business day.. Appeared to be in compliance. The facility stated that they had not operated in an upset state. A.10. FUGITIVE DUST CONTROL REOUIREMENT -As required by 15A NCAC 2D .0540, the Pennittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Appeared to be in compliance — no dust was observed leaving the property; no dust complaints are on file against the facility.. Page 5 of 7 A.11. GENERALLY AVAILABLE CONTROL TECHNOLOGY - For ID Nos. ES-B-I and ES-11-2, the Permittee shall comply with 15A NCAC 2D .I 111, as promulgated in 40 CFR 63, Subpart JJJJJJ, "National Emission Standards for Hazardous Air Pollutants for Area Sources: Industrial, Commercial, and Institutional Boilers", including Subpart A "General Provisions. Appear to be in compliance. The Company received a NOD in Januaryfor forgetting to do a tune-up on the only operating boiler. The following table summarizes the stipulations and the facility results: Initial Notification (c.i) / I 9-8-2011 (Boiler been in operation) Notification of Compliance/ /\\\\\\ Status /\\ Compliance l I l 1 /wi \ yearlo// tune t Tun• / date / Boiler/ / I been \\\\\\\\\\\ opera >011 concentration before 0 I concentration after/ns // (If V rrective / At >Amount offuel used in the fuel used if it duelfuel boiler .h nv i/Mu+..c fli tl/nTYA../Md.. One,;*,me Ener.J Assessment /?i.iit5netl �.4��kv..'ii.�/d�2P�93..T14 4..U✓/12{.i wYC4}'"IKtl..u}"i�`S.'�� i'W r/..'.�Mv11�5f. l'&_ i'VOI / l' he tune-up has been perjormea but the facility has yet to receive the report. A.12. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 the Permittee shall prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. Appeared to be in compliance, no odors were detected. A.13. Federal and State Rules Applicable to Sources Exempted from Air Permitting Requirements - Your facility is subject to the following federal and state rule: 40 CFR 63 NESHAP/MACT Subpart ZZZZ -- Reciprocating Internal Combustion Engine which is applicable to some of the listed Insignificant/Exempt emission sources at the facility. Appeared to be in compliance. There is a non-resettable meter. The Company is keeping written records, and is using ultar low sulfur fuel. The unit was not in operation at the time of the visit. A.14. LIMITATION TO AVOID 15A NCAC 20.0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility -wide emissions shall be less than the following: Appears to be in compliance. Operations Restrictions:: 4 Allowed to produce up to] 07,000 tons ofsteam / 12-month period. The facility produced 10,477 tons of steam in 2014. Page 6 of 7 ii. Allowed to produce up to 125, 000, 000 board feet of lumber per consecutive 12-month period. The facility did 12,604,645 board feet in 2014. Inspection and Maintenance Requirements - i. Barfi[ter Requirements -the Permittee shall perform periodic inspections and maintenance (MrM) as recommended by the manufacturer, and perform an annual internal inspection of each bagtiilter system. ii. Cyclone Requirements -the Permittee shall perform an annual inspection of the cyclone system, and perform periodic IBM as recommended by the manufacturer. iii. Multi -Cyclone Requirements - the Permittee shall perform an annual internal inspection of the multi - cyclone system, and perform periodic I&M as recommended by the manufacturer. The facility is doing preventive maintenance on a weekly basis, and does internal inspections in March. The facility is keeping digital and written records. . RecordkeepinQ Requirements . i. The Permittee shall record monthly and total annually the following: A. The tons of steam produced by the wood -fired boilers (ID Nos. ES-B-1 and 2). B. Board feet of lumber produced by the Rough Sawing Operation. i. A log book shall be kept on site for each control device and made available to DAQ personnel upon request. The Permittee shall record all inspections, maintenance and monitoring requirements listed above in the log book. Any variance from the manufacturer's recommendations shall be investigated with corrections made and date of actions recorded in the log book. The facility is keeping written records. - - -ReporimK-Reel uire //Ier1 is IY 4h in JV'da J'a lei eueii'�ai-i-1_- ai, iFie Peimittee shall Y J Y J,,..,,...,.6. i. emissions and/or operational data listed below. The data should include monthly and 12 month totals for the previous 12 month period. A. The tons of steam produced by the wood -fired boilers (ID Nos. ES-B-1 and 2). 10,477 tons of steam. . B. The facility -wide carbon monoxide emissions. 8.739 tons C. The board feet of lumber produced by the Rough Sawing Operation. 12,604,645 board feet (VII) ,INSIGNIFICANT / EXEMPT ACTIVITIES: Source Exemption Regu Source of 7 Source of Title: 0 .. _. Pollutants. IES-PSG - diesel -fired peak shaving generator (max. allowable electrical generation of 325,000 kW hr/yr) ( 2Q 0102 (c)(2)(B)( Yes Yes max. hp 1 500kW max output) NESHAP��- IES-NGFB - natural gas -fired boiler 2Q .0102 (c)(2)(B)( Yes ! Yes (16.7 mmBtu/hr heat input) .... Appears to be in compliance, no new equipment was detected.. (VIII) SOURCE TEST REVIEW: There have been no stack tests at the facility during the past year. The current permit does not have a source test requirement. However, the following source test is on record: • December 22, 2066 — the wood -fired boiler (ES-13-2) was tested for PM emissions for compliance with the existing permit testing requirement. Results were 0.19 lb/mniBtu, under the limit of 0.49 lb/mmBtu, demonstrating compliance. ' J (IX) EMISSIONS INVENTORY REVIEW: Emissions had mostly decreased substantially (25-83%, but mostly —55%) from Emissions Inventory years 2005 to 2010 due to a drop in business. Exceptions include a 100% increase in PM (TSP), 26% increase in Acetaldehyde, and 197% increase in Phenol emissions (see attached Facility Total CY 2010 Emission Summary report). Acetaldehyde and Phenol emissions were not reported for the kiln (OS4) in'2005, explaining the increase in these emissions in 2010. For PM (TSP), two factors can explain the increased 2010 emissions. Different estimations were used for the Rough Sawing operation (OS-5): AP-42 in 2005 and NC Spreadsheet in 2010. And the Debarking operation (OS-9) was not reported in 2005. See the attached table of these emissions by operating scenario and EI year for numerical details. Page 7 of 7 (X) ENFORCEMENT HISTORY: A review of I -Beam revealed the following actions against the facility: • October 19, 2007 — an NOV was issued for failing to submit requested estimated annual emissions from two cyclones connected to the fine sawing operation (ES-FS-1) by the established deadline. This violation was resolved by a response from the facility. • April 28, 2006 — an NOWNRE was issued for failing to comply with bagfilter, cyclone and testing requirements. This is an amendment to a NOV/NRE submitted earlier on January 17, 2006 (see below). A response was received on May 31, 2006. A total fine of S3763.00 was assessed, and was paid in full and the case closed on January 9, 2007. • January 17, 2006 — an NOVINRE was issued for failing to comply with bagfilter, cyclone and testing requirements. The response, received on February 21, 2006, was insufficient to return the facility to compliance, and triggered an amendment NOV/NRE to clarify the violations and what is required to return to compliance. See above for assessment details. • November 12, 2003 — an NOV was issued for failing to submit required quarterly reports as well as required NSPS notification of construction and initial startup of a permitted wood -fired boiler (ID No. ES-B-2), discovered during an inspection. These violations were resolved by a response from the facility. • NOD issued on December 9, 2012, for not doing the require tune-up or facility assessment. (XI) CONCLUSIONSIRECOMMENDATIONS: At the time of this inspection, Jerry G Williams and Sons Inc appeared to be in compliance with permitting requirements. The facility should be re -inspected within one year. ND Water Resources ENVIRONMENTAL QUALITY February 29, 2016 PAT MCCRORY G,eemor DONALD R. VAN DER VAART MR. JERRY WILLIAMS —PRESIDENT JERRY G. WILLIAMS & SONS, INC. PO Box 2430 SMITHFIELD, NORTH CAROLINA 27577 Subject: NPDES Stormwater Compliance Evaluation Inspection COC Number NCG210290 Jerry G. Williams Wet Decking Log Storage Site NCG210000 General Permit for Lumber and Wood Products Johnston County Dear Mr. Williams: Secretory S. JAY ZIMMERMAN ni-1 . Staff from the Department of Environmental Quality (DEQ) conducted a stormwater compliance inspection on December 11, 2015 for permit no. NCG210290 as .part of a multimedia inspection of the subject facility. We appreciate the assistance provided by John Fox and Keith Inman during the inspection. Please reference the attached inspection report checklist and summary in addition to the comments provided below. The facility was operating the day of the inspection and appeared to be well -kept and maintained. The stormwater management program has been implemented, however, a number of items do require your attention to achieve full compliance as follows: A discernable stormwater outfall was observed draining the area nearby the aboveground fuel tanks and scragg mill with discharge to the ditch downstream of the existing stormwater and wastewater outfall locations that currently are monitored. This SDO will need to be added to the SPPP and monitored for analytical and qualitative parameters going forward. Please reference Figure 1 and 2 (enclosed) illustrating site topography and, revised sampling locations. Please implement these changes to the stormwater management program immediately. Please provide a written acknowledgement of the above items within 30 days of receipt of this letter. Your response should include measures taken to address the above compliance items and/or a schedule for their completion. If you have any questions regarding these matters, please contact me at coly.larsen(@,ncdenr.gov or 919-791-4200. Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section www.ncwaterquality.org 1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 791.4200 Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159 February 29, 2016 Page 2 of 2 Sincerely, Cory rs n, E Environmental Engineer Raleigh Regional Office Encl: Compliance Inspection Report Figure 1: Site Layout Figure 2: Revised Sampling Locations cc: RRO/SWP Files Map provided by NCDEQ - ¢""''„'-r< Division of Water Resources 6. n�... a J � 3 usP 1 11 n Pl MC b' tt2f h4-NpT ..z �h-�J..y�'4 Yy� N '3 Le end a r v Locations are approximate and :: gip„ wss e�� bf. k:,3F st��x"f p. 7�'"'F u`ar its, - ': are provided for reference only :: ,E,l.0 Iv r ,%sr'``-' �'� `� .,.'�` File Name: NGG210290 I Drawn by: WM Dale: 1/5/16 lChecked by: CL Compliance Inspection Report Permit: NCG210290 Effective: 08/01/13 - Expiration: 07/31/18 Owner: Jerry G Williams & Sons Inc SOC: Effective: Expiration: Facility: Wet Log Deck Storage site 524 Brogden Rd County: Johnston Region: Raleigh - Smithfield NC 27577 Contact Person: Jerry Mark Williams Title: Phone: 919-9344115 Directions to Facility System Classifications: Primary ORC: Secondary ORC(s): ' On -Site Representa0ve(s(: Related Permits: Inspection Date: 12/11/2015 Primary Inspector: Cory Larsen Secondary Inspector(s): . Certification: EntryTime: 10:00AM Exit Time: 12:30PM .Phone: 919-807-6300 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge CDC Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) e Page: 1 Permit: NCG210290 Owner - Facility: Jerry G Williams R Sons Inc Inspection Date: 12/11/2015 Inspection Typo :Compliance Evaluation Reason for Visit Routine Inspection Summary: a A multi -media program, compliance inspection was conducted by staff from the Division of Water Resources, Air Quality, and Waste Management on December 11, 2015 to evaluate compliance with NPDES stormwater and air quality permits issued to the facility. The stormwater inspection results for NGG210290 are presented below. The stormwater pollution prevention plan (SPPP) was reviewed and appeared to be complete and being implemented. The facility provides stormwater training for employees at annual training event. The SPPP has not been revised recently but facility staff indicated that no changes have occurred affecting the plan. Note; SPPP will require revisions based*oh findings of site walkthrough below. Analytical and qualitative monitoring of stormwater discharges at the atormwater outfall is conducted twice per year. Results were within applicablebenchmark values. The wet decking outfall (41) is ponnired under NPDES permit , NC0085936. Reclaimed water provided by Johnston County is utilized to spray logs as necessary during the warm season. Bulk fuel storage (ASTs) was observed near the maintenance shop/scragg mill area. Adequatesecondary containment and roof covering is provided. The outlet was secured. A discernable stormwater outfall was observed draining this area and discharging to the ditch downstream of the existing stormwater and wastewater outfall locations currently monitored. It will need to be added to the SPPP and monitored likely for analytical parameters going forward. See Figure 1 and 2 in file. In general, the site was fairly well -kept and Drooerlv managed- -... b Page: 2 Permit: NCG210290 Ins ectl D t 12/11/ 0 5 Owner- Facility: Jerry G Wlllams & Sons Inc p on a a: 2 1 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NANE Does the site have a Stormwater Pollution Prevention Plan? N El 0 El # Does the Plan include a General Location (USGS) map? ®� ❑ # Does the Plan include a "Narrative Description of Practices"? # Does the Plan Include a detailed site map Including outfall locations and drainage areas? ®El Q # Does the Plan Include a list of significant spills occurring during the past 3 years? 0 Q ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ME] E10 # Does the facility provide all necessary secondary containment? ■ ❑ O ❑ # Does the Plan Include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? I 0 El Q El # Does the facility provide and document Employee Training? ❑ # Does the Plan include a list of Responsible Party(s)? . ❑ # Is the Plan reviewed and updated annually? ■ # Does the Plan Include a Stormwater Facility Inspection Program? ■ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ Comment Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually?El El 0 . Comment: Analytical Monitorin Yes No NA NE Has the facility conducted its Analytical monitoring? ■ 11 ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ El Comment: , 2 x year monitoring performed Recent results have been compliant with benchmark values Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? S El 1:1 El # Were all outfalls observed during the Inspection? ❑ El # If the facility has representative outfall status, is it properly documented by the Division? El ❑ ■ ❑ # Has the facility evaluated all Illicit (non stormwater) discharges? ®El ❑ El Comment: Additional SDO observed near scrafg mill / fuel tanks Total number of outfalls increase to 3 1 two Stormwater, one wastewater) Page: 3 PAT MCCRORY Water Resources ENVIRONMENTAL QUALITY k Gowmar DONALD R. VAN DER VAART Secretory S. JAY ZIMMERMAN M-1rr, February 29, 2016 MR. JERRY WILLIAMS — PRESIDENT JERRY G. WILLIAMS & SONS, INC. PO Box 2430 SMITHFIELD, NORTH CAROLINA 27577 Subject: NPDES Stormwater Compliance Evaluation Inspection COC Number NCG210290 Jerry G. Williams Wet Decking Log Storage Site NCG210000 General Permit for Lumber and Wood Products Johnston County Dear Mr. Williams: Staff from the Department of Environmental Quality (DEQ) conducted a stormwater compliance inspection on December 11, 2015 for permit no. NCG210290 as part of a multimedia inspection of the subject facility. We appreciate the assistance provided by John Fox and Keith Inman during the inspection. Please reference the attached inspection report checklist and summary in addition to the comments provided below. The facility was operating the day of the inspection and appeared to be well -kept and maintained. The stormwater management program has been implemented, however, a number of items do require your attention to achieve full compliance as follows: A discernable stormwater outfall was observed draining the area nearby the aboveground fuel tanks and scragg mill with discharge to the ditch downstream of the existing stormwater and wastewater outfall locations that currently are monitored. This SDO will need to be added to the SPPP and monitored for analytical and qualitative parameters going forward. Please reference Figure 1 and 2 (enclosed) illustrating site topography and, revised sampling locations. Please implement these changes to the stormwater management program immediately. Please provide a written acknowledgement of the above items within 30 days of receipt of this letter. Your response should include measures taken to address the above compliance items and/or a schedule for their completion. If you have any questions regarding these matters, please contact me at corv.larsenno ncderingov or 919-791-4200. Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section www.ncwaterquality.org 1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 791.4200 Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159 February 29, 2016 Page 2 of 2 Sincerely, Cory rs n, E Environmental Engineer Raleigh Regional Office Encl: Compliance Inspection Report Figure 1: Site Layout Figure 2: Revised Sampling Locations cc: RRO/SWP Files low ji Figure 2: Revised Wastewater and Stormwater Sampling Locations 'f �} r Stormwater Drainage 02 �. lop I% W WastewaterOutfall Nk Map provided by NCDEQ Division of Water Resources t" cowawrsy.r�vbna-vroswrrw c.n.. Legend ;.."� f. �a��,��; :: Locations are approximate andau are provided for reference only :: u : F.m us A • Sampling Points O Parcel Boundary e Name FiNCG210290 Oravm M� WM rba,so r.m Drainage Features U % too Date- 1 /5/1 R Checked bv. CL F,,, Compliance Inspection Report Permit: NCG210290 Effective: 08/01/13 Expiration: 07/31/18 Owner: Jerry G Wlliams & Sons Inc SOC: Effective: Expiration: Facility: Wet Log Deck Storage site County: Johnston - 524 Brogden Rd Region: Raleigh Smithfield NC 27577 Contact Person: Jerry Mark Williams Title: Phone: 919-9344115 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 12/11/2015 Primary Inspector: Cory Larsen Secondary Inspector(s): Certification: Phone: EntryTime: 10:OOAM Exit Time: 12:30PM Phone: 919-807-6300 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Slormwater Discharge COG _ Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG210290 Owner- Facility: Jerry G Williams B Sons Inc Inspection Date: 12/11/2015 Inspection Type : Compliance Evaluation Reason for visit: Routine Inspection Summary: A multi -media program compliance inspection was conducted by staff from the Division of Water Resources, Air Quality, and Waste Management on December 11, 2015 to evaluate compliance with NPDES stormwater and air quality permits issued to the facility. The stormwater inspection results for NCG210290 are presented below. The stormwater pollution prevention plan (SPPP) was reviewed and appeared to be complete and being implemented. The facility provides stormwater training for employees at annual training event. The SPPP has not been revised recently but facility staff indicated that no changes have occurred affecting the plar...Note:SSPPP will require revisions based;on findings of site walkthrough below. " — - _ ' . _ Analytical and qualitative monitoring of stormwater discharges at the at,.�rmwater outfall is conducted twice per year. ,oc: Results were within applicable benchmark values. The wet decking outfall (#1) is peroMed under NPDES permit .. - . NCG085936. Reclaimed water provided by Johnston County is utilized to spray logs as necessary during the warm season. Bulk fuel storage (ASTs) was observed near the maintenance shop/scragg mill area. Adequate secondary containment and roof covering is provided. The outlet was secured. A discernable stormwater outfall was observed draining this area and discharging to the ditch downstream of the existing stormwater and wastewater outfall locations currently monitored. It will need to be added to the SPPP and monitored likely for analytical parameters going forward. See Figure 1 and 2 in file. In general, the site was_faidy_well kept and rroPedv mi. f Page: 2 Permit: NCG210200 Owner -Facility: Jerry G Williams & Sons Inc Inspection Date: 12/11/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan - Yes No NA' NE Does the site have a Stormwater Pollution Prevention Plan? . ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan Include a "Narrative Description of Practices"? ® ❑ 11 ❑ # Does the Plan Include a detailed site map including outfall locations and drainage areas?0 El Q # Does the Plan include a list of significant spills occurring during the past 3 years? 0 Q ❑ El # Has the facility evaluated feasible alternatives to current practices? El ❑ 0 # Does the facility to all necessary secondary containment? 0 ❑ � ❑ # Does the Plan include a EMP summary? . ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? - ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? _ ❑ ❑ # Does the facility provide and document Employee Training? ■11❑ # Does the Plan include a list of Responsible Party(s)? ■ 1:1 El El # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ Has the Stormwater Pollution Prevention Plan been implemented? . ❑ ❑ ❑ Comment Qualitative Monitoring Yee No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? E ❑ ❑ ❑ Comment: Analytical Monitorin Yee No NA NE Has the facility conducted its Analytical monitoring? ` e O E3 ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? El ❑ E El Comment: 2 x Year monitoring performed Recent results have been compliant with benchmark values Permit and Outfalls Yes No NA NE 1 # Is a copy of the Permit and ,the Certificate of Coverage available at the site?0 11 El El # Were all outfalls observed during the inspection? 0❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 # Has the facility evaluated all illicit (non stormwater) discharges? . ❑ ❑ Comment: Additional SDO observed near scrafg mill / fuel tanks Total number of outfalls increase to 3 two stormwater, one wastewater) Page: 3 jV�W "ic f W_� td Q-A-W ix(I1, CZyO 1VW21 Farrah: Owner -Facility:, Inspection Oato: 1 j?iltf )f; Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ # Does the Plan include a General Location (USGS) map? �©❑ / ',I 11 ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? L D ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ,-+ ` ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? Wn n n # Has the facility evaluated feasible alternatives to current practices? Ui D ❑ ❑ # Does the facility provide all necessary secondary containment? — 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? E ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? C! ❑ ❑ ❑ iF Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ,ems❑ ❑ ❑ # Does the facility provide and document Employee Training? A-D'yv"ItL VA--A—_'t L� ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? C7 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? A-S CkA*(U t-T tK n ❑ n N 2s `�,q'� it Does the Plan include a Stormwater Facility Inspection Program? VE) n n Has the Stormwater Pollution Prevention Plan been implemented? I-� ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ZK Ym 1/ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE - Has the facility conducted its Analytical monitoring? 2ec / n + p r°I p-�f o F_ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? t9/0 ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ # Were all outfalls observed during the inspection? - LY ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ` ❑ # Has the facility evaluated all illicit (non stormwater) discharges? - u❑ ❑ ❑ Comment: 1 wn� 8sWF��I Yt t c (A s > iJw Pe,� r✓�(�o8sq}C d��� frpt��nll I INQ I 4&, d c✓�'U �r�, �o I%�Cvt �� �M lgit t b-we a an fv a 5410 , Permit No. NCG210000 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM For establishments primarily engaged in manufacturing: Lumber and Wood Products In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act, as amended, this permit is hereby issued to all owners or operators, hereinafter permittees, which are covered by this permit as evidenced by receipt of a Certificate of Coverage by the Environmental Management Commission to allow the discharge of stormwater to the surface waters of North Carolina or to a separate storm sewer system conveying discharges to surface waters in accordance with the terms and conditions set forth herein. Coverage under this General Permit is applicable to: All owners or operators of stormwater point source discharges associated with establishments primarily engaged in activities classified as Lumber and Wood Products, Except Furniture [Standard Industrial Classification (SIC) 24], including Wood Chip Mills; Stormwater point source discharges from like industrial activities deemed by The Division of Water Quality (DWQ) to be similar to these operations in the process, or the discharges, or the exposure of raw materials, intermediate products, by-products, products, or waste products. Except upon DWQ determination of similarity as provided immediately above, the following activities and associated discharges are excluded from coverage under this General Permit: ♦ Establishments primarily engaged in: Logging [SIC 2411]; or manufacturing Wood Kitchen Cabinets [SIC 2434]; or Wood Preserving [SIC 2491]. The General Permit shall become effective on August 1, 2013. The General Permit shall expire at midnight on July 31, 2018. Signed this day July 31, 2013. Original signed by Matt Matthews for Thomas A. Reeder, Acting Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCG210000 TABLE OF CONTENTS PART I INTRODUCTION Section A: General Permit Coverage Section B: Permitted Activities PART IIMONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports 11. Onshore or Offshore Construction 12. Duty to Reapply Section B: General Conditions 1. General Permit Expiration 2. Transfers 3. When an Individual Permit May be Required 4. When an Individual Permit May be Requested S. Signatory Requirements 6. General Permit Modification, Revocation and Reissuance, or Termination f Permit No. NCG210000 7. Certificate of Coverage Actions 8. Annual Administering and Compliance Monitoring Fee Requirements Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce not a Defense 3. Bypassing of Stornwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures S. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges S. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV DEFINITIONS ii Permit No. NCG210000 PART I INTRODUCTION SECTION A: GENERAL PERMIT COVERAGE All persons desiring to have facilities covered by this General Permit must register with the Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and applicable fees. The NO] shall be submitted and a certificate of coverage issued prior to any point source discharge of stormwater associated with industrial activity to the surface waters of the state. Any owner or operator not wishing to be covered or limited by this General Permit may make application for an individual NPDES permit in accordance with NPDES procedures in 1SA NCAC 2H .0100, stating the reasons supporting the request. Any application for an individual permit should be made at least 180 days prior to commencement of discharge. This General Permit does not cover activities or discharges covered by an individual NPDES permit until the individual permit has expired or has been revoked. Any person conducting an activity covered by an individual permit but which could be covered by this General Permit may request that the individual permit be revoked and coverage under this General Permit be provided. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to obtain a No Exposure Exclusion must submit a No Exposure Certification Notice of Intent (N01) form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must recertify the No Exposure Exclusion annually. Any facility may apply for new or continued coverage under this permit until a Total Maximum Daily Load (TMDL) for pollutants for stormwater is established. A TMDL sets a pollutant -loading limit that affects a watershed, or portion of a watershed, draining to a specific impaired water. For discharges to watersheds affected by a TMDL, coverage under this permit may depend on the facility demonstrating it does not have reasonable potential to violate applicable water quality standards for those pollutants as a result of discharges. If DWQ determines that discharges have reasonable potential to cause water quality standard violations, the facility shall apply for an individual permit 180 days prior to the expiration date of this General Permit. Once that individual permit is effective, the facility will no longer have coverage under this General Permit. Note that the permittee must identify impaired waters (scheduled for TMDL development) and waters already subject to a TMDL in the Site Overview, as outlined in the Stormwater Pollution Prevention Plan, Part II, Section A. A list of approved TMDLs for the state of North Carolina can be found athttp://12ortal.ncdenr.org/web/wg/ps/mtu/­`tmdl. Part I Page 1 of 2 Permit No. NCG210000 SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina, or separate storm sewer system, which has been treated and managed in accordance with the terms and conditions of this General Permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The discharges allowed by this General Permit shall not cause or contribute to violations of Water Quality Standards. This General Permit does not authorize discharges which have been determined by the Division of Water Quality to be wastewater discharges. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part 1 Page 2 of 2 Permit No. NCG210000 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP shall be maintained on site unless exempted from this requirement by the Division. The SPPP is public information in accordance with Part III, Standard Conditions, Section E, paragraph 3 of this permit. The SPPP shall include, at a minimum, the following items: 1. Site Overview. The Site Overview shall provide a description of the physical facility and the potential pollutant sources that may be expected to contribute to contamination of stormwater discharges. The Site Overview shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters; the name of the receiving waters to which the stormwater outfalls discharge, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the points of stormwater discharge associated with industrial activity. The general location map (or alternatively the site map) shall identify whether any receiving waters are impaired (on the state's 303(d) list of impaired waters) or if the site is located in a watershed for which a TMDL has been established, and what the parameters of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants that could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn at a scale sufficient to clearly depict: the site property boundary; the stormwater discharge outfalls; all on -site and adjacent surface waters and wetlands; industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads); site topography and finished grade; all drainage features and structures; drainage area boundaries and total contributing area for each outfall; direction of Flow in each drainage area; industrial activities occurring in each drainage area; buildings; stormwater Best Management Practices (BMPs); and impervious, surfaces. The site map must indicate the percentage of each drainage area that is impervious, and the site map must include a graphic scale indication and north arrow. (d) A list of significant spills or leaks of pollutants during the previous three (3) years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part 111, Standard Conditions, Section B, Paragraph 5. Part it Page I of 10 Permit No. NCG210000 Stormwater Management Strategy. The Stormwater Management Strategy shall contain a narrative description of the materials management practices employed which control or minimize the stormwater exposure of significant materials, including structural and nonstructural measures. The Stormwater Management Strategy, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on Flows. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, this review shall document the feasibility of diverting the stormwater run-on away from areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials including petroleum products; storage in any amount of Section 313 of Title Ill of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. if the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices, which shall be secured closed with a locking mechanism. Any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather Flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five (S) years. For facilities subject to a federal oil Spill Prevention, Control, and Countermeasure Plan (SPCC), any portion of the SPCC plan fully compliant with the requirements of this permit may be used to demonstrate compliance with this permit. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMPs) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and on data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Procedures. The Spill Prevention and Response Procedures (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the procedures. A responsible person shall be on -site at all times during facility operations that have increased potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. Part II Page 2 of 10 Permit No. NCG210000 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed and implemented. The program shall address all stormwater control systems (if applicable), stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution where not already addressed under another element of the SPPP. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded and maintained in the SPPP. S. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule, once during the first half of the year (January to June), and once during the second half Only to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring at the outfalls required in Part II B, C, and D of this permit. 6. Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. The annual training shall be documented by the signature and printed or typed name of each employee trained. 7. Responsible Party. The SPPP shall identify a specific position or positions responsible for the overall coordination, development, implementation, and revision of the SPPP. Responsibilities for all components of the SPPP shall be documented and position assignments provided. 8. SPPP Amendment and Annual Update. All aspects of the SPPP shall be reviewed on an annua basis. The permittee shall amend the SPPP whenever there is a change in design, construction, operation, site drainage, maintenance, or configuration of the physical features which may have a significant effect on the potential for the discharge of pollutants to surface waters. The annual update shall include at a minimum: (a) an updated list of significant spills or leaks of pollutants forth e previous three (3) years, or the notation that no spills have occurred (element of the Site Overview); (b) a written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges (element of the Site Overview); (c) a documented re-evaluation of the effectiveness of the on -site stormwater BMPs (BMP Summary element of the Stormwater Management Strategy). (d) a review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered Response status. The permittee shall use the Division's Annual Summary Data Monitoring Report (DMR) form, available from the Stormwater Permitting Unit's website (See'Monitoring Forms' here: http://I)ortal.ncdenr.org/web/lr/ni2des-stormwater). Part II Page 3 of 10 Permit No. NC6210000 The Director may notify the permittee when the SPPP does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the SPPP to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part 111, Standard Conditions, Section B, Paragraph 5) to the Director that the changes have been made. 9. SPPP Implementation. The permittee shall implement the Stormwater Pollution Prevention Plan and all appropriate BMPs consistent with the provisions of this permit, in order to control contaminants entering surface waters via stormwater. Implementation of the SPPP shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five (5) years and made available to the Director or the Director's authorized representative immediately upon request. SECTION B: ANALYTICAL MONITORING REQUIREMENTS A facility that retains exposed accumulations (either exposed to incident precipitation or exposed to stormwater run on) of sawdust, wood chips, bark, mulch, or other similarly sized material on site for more than seven (7) days is required to monitor and report all the site stormwater discharges for the parameters in Table 1. The permittee may petition the DWQ Regional Office Surface Water Protection Supervisor to he excused from the required monitoring: a) upon a DWQ Compliance Evaluation Inspection, and; b) on the basis that DWQ concludes that taken as a whole, site -wide conditions support the assessment of very limited risk of stormwater pollution from the site. c) Among any other factors deemed relevant in his or her own considerations, the Regional Office Supervisor shall consider whether the amount of accumulated exposed materials may be deemed de minimis with respect to the potential to generate stormwater runoff pollutants. Given that all site conditions may be relevant to the determination of what constitutes a de minimis amount, such determinations shall be made on a'case-by-case basis', and shall not be assumed to be generally, or specifically, transferrable to any other permitted site, regardless of superficial similarities. d) The Regional Office Supervisor will communicate any such determination in writing, and shall state any qualifying conditions for the permittee's continuing release from monitoring. DWQ's release letter may remain in effect through subsequent reissued versions of this permit, unless the release letter provides for other conditions or duration. e) If released from monitoring, the permittee must still continue to submit semi-annual Discharge Monitoring Reports, with the notation: "Released from Monitoring by DWQ Regional Office." If at any time there are changes to DWQ's initial site assessment, or to the initial site operating circumstances, the permittee must immediately begin analytical monitoring and reporting in accordance with Tables 1 and 2, and must immediately inform the DWQ Regional Office that analytical monitoring has been instituted. Part 11 Page 4 of 10 Permit No. NCG210000 Table 1 Analytical Moni oring Re uirements Discharge t Characteristics Units Measurement Fre uenc 1 Sample Type2 Sample, Location3 Chemical Oxygen Demand m L semi-annual Grab SDO Total Suspended Solids m L semi-annual Grab SDO Total Rainfal14 inches semi-annual Rain gauge Footnotes 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued for this facility or until this permit is revoked or rescinded. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status (ROS) has been granted. A copy of the DWQ letter granting ROS shall be kept on site. `l- For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must be recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. All analytical monitoring shall be performed during a measureable storm event at each stormwater discharge outfall (SDO). A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72- hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office. See Definitions. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under other requirements of this permit. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring and reporting for all parameters for a specified time period. "No discharge' from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. Part ll Page 5 of 10 Permit No. NCG210000 Table 2 Monitoring Schedule , Monitoring Sample Start End Year 1— Period 1 1 August 1, 2013 December 31, 201.3 Year 1— Period 2 2 January 1, 2014 June 30, 2014 Year 2 — Period 1 3 July 1, 2014 December 31, 2014 Year 2— Period 2 4 January 1, 2015 June 30, 2015 Year 3 — Period 1 5 July 1, 2015 December 31, 2015 Year 3 — Period 2 6 January 1, 2016 June 30, 2016 Year 4 — Period 1 7 July 1, 2016 December 31, 2016 Year 4 — Period 2 8 January 1, 2017 June 30, 2017 Year 5 — Period 1 9 July 1, 2017 December 31, 2017 Year 5 — Period 2 10 January 1, 2018 July 31, 2018 Footnotes: 1 Maintain semi-annual monitoring and reporting during permit. renewal process unless other provisions of this permit prompt monthly sampling. 2 If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" or "No Discharge" within 30 days of theend of the sampling period. The permittee must report the results from each sample taken within the monitoring period (See Part III E). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits, but should be used as guidelines for implementation of the permittee's SPPP. Exceedances of benchmark values require the permittee to increase monitoring and reporting, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions below. In the event that the Division releases the permittee from continued monthly monitoring and reporting under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. Table 3 Benchmark Values for Analytical Monitoring Requirements Discharge Characteristics Benchmark Value Chemical Oxygen Demand 120 m L Total Suspended Solids 100 m L Total Suspended Solids HQW, ORW, Trout (Tr), and PNA waters 50 m L Part 11 Page 6 of 10 Permit No. NCG210000 Tier One IF. The first valid sampling results are above a benchmark value for anv parameter at anv outfall: Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern. 4. Implement the selected actions within two months of the inspection. S. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. 6. Note: Benchmark exceedances for a different parameter separately trigger the several tiered response requirements. Tier Two If: The first valid sampling results from two consecutive monitoring periods are above the benchmark values for any specific parameter at a specific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring and reporting for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring and reporting shall continue until three consecutive sample results are below the benchmark values. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the option of contacting the DWQ Regional Office Supervisor as provided below in Tier Three. The Regional Office Supervisor may direct the response actions on the part of the permittee as provided in Tier Three, including reduced or additional sampling parameters or frequency. S. Maintain a record of the Tier Two response in the SPPP. 6. Continue Tier Two response obligations throughout the permit COC renewal process. Tier Three y If the valid sampling results required for the permit monitoring periods exceed the benchmark value for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require the permittee to revise, increase, or decrease the monitoring and reporting frequency for some or all parameters required herein, including requiring sampling of additional or substitute parameters; • rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater discharge permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; • require the permittee implement site modifications to qualify for a No Exposure Exclusion; or • require the permittee to continue Tier Three obligations through the permit COC renewal process, and possibly into the next permit cycle. Part 11 Page 7 of 10 Permit No. NCG210000 SECTION C: QUALITATIVE MONITORING REQUIREMENTS All facilities covered by this permit must perform Qualitative Monitoring. The purpose of qualitative monitoring is to evaluate the effectiveness of the SPPP and to assess new sources of stormwater pollution. Qualitative monitoring of stormwater outfalls must be performed during a measurable storm event. Qualitative monitoring requires a visual inspection of each stormwater outfall associated with industrial activity regardless of representative outfall status. Qualitative monitoring shall be performed semi-annually as specified in Table 4, and during required analytical monitoring events if applicable (unless the permittee is required to perform further qualitative sampling per the Qualitative Monitoring Response below). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR (see Adverse Weather in Definitions). Only SDOs discharging stormwater associated with industrial activity must be monitored (See Definitions). In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4 Qualitative Monitoring Requirements Discharge Characteristics Frequency' Monitoring Locationz Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi --Annual SOO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Erosion or deposition at the outfall Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event. See Table 2 for schedule of monitoring periods. The permittee must continue qualitative monitoring throughout the permit renewal process. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) associated with industrial activity, regardless of representative outfall status (ROS). A minimum of 60 days must separate monitoring dates, unless additional sampling has been instituted as part of other analytical monitoring requirements in this permit. If the permittee's qualitative monitoring indicates that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions within 60 days, per the Part I I Page 8 of 10 Permit No. NCG210000 Qualitative Monitoring Response, below. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the SPPP. Qualitative Monitoring Res�onse r " Qualitative monitoring is for the purposes of evaluating SPPP effectiveness, assessing new sources of stormwater pollution, and prompting the permittee's response to pollution. if the permittee repeatedly fails to respond effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation, DWQ may but is not limited to: • require that the permittee revise, increase, or decrease monitoring frequency for some or all parameters (analytical or qualitative); • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or • require the permittee implement site modifications to qualify for a No Exposure Exclusion. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities that have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil and hydraulic oil per month, combined, when averaged over the calendar year shall perform analytical monitoring as specified below in Table S. All analytical monitoring shall be performed during a measureable storm event at all stormwater discharge outfalls (SDOs) that discharge stormwater runoff from vehicle maintenance areas. Table 5 Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement Fre uenc 1 Sample Type! . Sample Locatidn2l Non -Polar Oil & Grease by EPA Method 1664 SGT-HEM mg/L semi-annual Grab SDO Total Suspended Solids (TSS) m L semi-annual Grab SDO Total Rainfall4 inches semi-annual Rain gauge New Motor Oil Usage gallons/month, I semi-annual Estimate Footnotes: 1. Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued for this facility or until this permit is revoked or rescinded. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. Z Grab samples shall be collected within the first 30 minutes of discharge. Part 11 Page 9 of 10 Permit No. NCG210000 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur, unless representative outfall status (ROS) has been granted. A copy of the letter granting ROS shall be kept on site. For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must be recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring for all parameters for a specified time period. "No discharge" from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. The permittee shall compare monitoring results to the benchmark values in Table 6. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions in Part II Section B above. In the event that the Division releases the permittee from continued monthly monitoring under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. The permittee must report the results from each sample taken within the monitoring period (See Part HIE). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. Table 6 Benchmark Values for On -Site Vehicle and Equipment Maintenance Activities Discharge Characteristics Benchmark Values Non -Polar Oil & Grease by EPA Method 1664 SGT-HEM 15 mg/L Total Suspended Solids (TSS) 100 m L TSS ORW, HQW, Trout (Tr), and PNA waters 50 m L Partll Page 10 of 10 Permit No. NCG210000 PART III STANDARD CONDITIONS FOR NPDES STORMWATER GENERAL PERMITS SECTION A: COMPLIANCE AND LIABILITY ENNEW• • d74� The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the Certificate of Coverage and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this general permit, shall be accomplished within 12 months of the effective date of the issuance of the Certificate of Coverage. New Facilities applying for coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Existing facilities previously permitted and applying for renewal under this General Permit: All requirements, conditions, limitations, and controls contained in this permit (except new SPPP elements in this permit renewal) shall become effective immediately upon issuance of the Certificate of Coverage. New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of this general permit and updated thereafter on an annual basis. Secondary containment, as specified in Part II, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Comply The permittee must comply with all conditions of this general permit. Any permit noncompliance constitutes a violation of the Clean Water Act (CWA) and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application [40 CFR 122.41]. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the CWA for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the general permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319(d) and 40 CPR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $2S,000 per day of violation, or imprisonment of not more than 1 year, or Part III Page 1. of 10 Permit No. NCG210000 both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)] d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a line of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 4 02 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class 11 violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class Il penalty not to exceed $177,500. [33 USC 1319(g)(2) and 40 CFR 122.41(a)(3)] 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this general permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41(d)]. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this general permit regarding bypassing of stormwater control facilities, nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6, or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. S. Oil and Hazardous Substance Liability Nothing in this general permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the.permittee is or may be subject to under NCGS 143-215.7S et seq. or Section 311 of the Federal Act, 33 USC 1321. Part III Page 2 of 10 Permit No. NCG210000 6. Property Rights The issuance of this general permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)]. 7. Severability The provisions of this general permit are severable, and if any provision of this general permit, or the application of any provision of this general permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this general permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the general permit issued pursuant to this general permit or to determine compliance with this general permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this general permit (40 CFR 122.41(h)). 9. Penalties for Tampering - The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this general permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this general permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 11. Onshore or Offshore Construction This general permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 12. Duty to Reapply Dischargers covered by this general permit need not submit a new Notice of Intent (N01) or renewal request unless so directed by the Division. If the Division chooses not to renew this general permit, the permittee will be notified to submit an application for an individual permit [15A NCAC 02H .0127(e)]. SECTION B: GENERAL CONDITIONS General Permit Expiration General permits will be effective for a term not to exceed five years, at the end of which the Division may renew them after all public notice requirements have been satisfied. If a general permit is renewed, existing permittees do not need to submit a renewal request or pay a renewal fee unless directed by the Division. New applicants seeking coverage under a renewed general permit must Part HI Page 3 of 10 Permit No. NCG210000 submit a Notice of Intent to be covered and obtain a Certificate of Coverage under the renewed general permit.[1SA NCAC 02H .01.27(e)]. 2. Transfers This general permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in particular NCGS 143-215.1(b)(4)b.2., and may require modification or revocation and reissuance of the Certificate of Coverage, or a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary under the CWA [40 CFR 122.41(I)(3), 122.61] or state statute. The Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. When an Individual Permit May be Required The Director may require any owner/operator authorized to discharge under a certificate of coverage issued pursuant to this general permit to apply for and obtain an individual permit or an alternative general permit. Any interested person may petition the Director to take action under this paragraph. Cases where an individual permit may be required include, but are not limited to, the following: a. The discharger is a significant contributor of pollutants; . b. Conditions at the permitted site change, altering the constituents and/or characteristics of the discharge such that the discharge no longer qualifies for a general permit; C. The discharge violates the terms or conditions of this general permit; d. A change has occurred in the availability of demonstrated technology or practices for the control or abatement: of pollutants applicable to the point source; e. Effluent limitations are promulgated for the point sources covered by this general permit; f. A water quality management plan containing requirements applicable to such point sources is approved after the issuance of this general permit; g. The Director determines at his or her own discretion that an individual permit is required. 4. When an Individual Permit May be Requested Any permittee operating under this general permit may request to be excluded from the coverage of this general permit by applying for an individual permit When an individual permit is issued to an owner/operator the applicability of this general permit is automatically terminated on the effective date of the individual permit. S. Signatory Requirements All applications, reports, or information submitted to the Permitting Issuing Authority shall be signed and certified [40 CFR 122.41(k)]. a. All Notices of Intent to be covered under this general permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete Part III Page 4 of 10 Permit No. NCG210000 and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the general permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.221 d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: '7 certify, under penalty oflaw, that this document and all attachments were prepared under my direction orsupervision in accordance with a system designed to assure thatqualified personnel properlygother and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties forsubmitting false information, including the possibility affines and imprisonment for knowing violations." 6. General Permit Modification Revocation and Reissuance. or Termination The issuance of this general permit does not prohibit the Permit Issuing Authority from reopening and modifying the general permit, revoking and reissuing the general permit, or terminating the general permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. After public notice and opportunity for a hearing, the general permit may be terminated for cause. The filing of a request for a general permit modification, revocation and reissuance, or termination does not stay any general permit condition. The Certificate of Coverage shall expire when the general permit is terminated. Part III Page S of 10 Penn it No. NCG210000 Certificate of Coverage Actions Coverage under the general permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any general permit condition [40 CFR 122.41(f)]. 8. Annual Administering and Compliance Monitoring Fee -Requirements The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner inaccordance with 1 SA NCAC 2H .0105(b)(2) may cause this Division to initiate action to revoke coverage under the general permit SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this permit [40 CFR 122.41(c)]. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this general permit [40 CFR 122.41(c)]. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and c. The permittee submitted notices as required under, Part III, Section E of this general permit If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a measureable storm event Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this general permit shall not be changed without notification to and approval of the Permit Issuing Authority [40 CFR 122.410)1. Part III Page 6 of 10 Permit No. NCG210000 2. Recording Results For each measurement or sample taken pursuant to the requirements of this general permit, the permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individuals) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; L. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate Flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the CIVIC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this general permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below general permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. S. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Qualitative monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan (SPPP). Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including o all calibration and maintenance records, o all original strip chart recordings for continuous monitoring instrumentation, o copies of all reports required by this general permit, o copies of all data used to complete the Notice of Intent to be covered by this general permit. These records or copies shall be maintained for a period of at least S years from the date of the sample, measurement, report or Notice of Intent application. This period may be extended by request of the Director at any time [40 CFR 122.41]. If this volume of records cannot be maintained on -site, the documents must be made available to an inspector upon request as immediately as possible. Inspection and Entry Part III Page 7 of 10 Permit No. NCG210000 The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to: a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this general permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this general permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this general permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41(i)]. SECTION E: REPORTING REQUIREMENTS Discharge Monitoring Reports Samples analyzed in accordance with the terms of this general permit shall be submitted to the Division on Discharge Monitoring Report (DMR) forms provided by the Director. DMR forms are available on the Division's website (http�///aortal ncdenr.orncdenr.org/web�npdes-stormwater). Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the specified sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. If the permittee monitors any pollutant more frequently than required by this general permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this general permit or other appropriate instrument governing the discharge, the results of such monitoring shall be included in the data submitted on the DMR. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division and shall retain the completed forms on site. Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Qualitative Monitoring Report forms are available at the website above. 2. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the Partlll Page8of10 Permit No. NCG210000 imposition of criminal penalties as provided for in NCGS 143-215.6B or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this general permit coincides with a non- stormwater discharge, the permittee shall separately monitor all parameters as required under all other applicable discharge permits and provide this information with the stormwater discharge monitoring report. 5. Planned Change The permittee shall give notice to the Director as soon as possible of any planned changes atthe permitted facility which could significantly alter the nature or quantity of pollutants discharged [40 CPR 122.41(1)]. This notification requirement includes pollutants which are not specifically listed in the general permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give advance notice to the Director ofany planned changes at the permitted facility which may result in noncompliance with the general permit [40 CPR 122.41(1)(2)]. 7. S ills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part IV of this general permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass Notice [40 CFR 122.41(m)(3)]: a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. 9. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within S days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41(1) (6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at(800) 662-7956, (800) 8.58-0368 or (919) 733-3300. 10. Other Noncompliance Part III Page 9 of 10 Penn it No. NCG210000 The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted [40 CFR 1.22.41(1)(7)]. 11. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this general permit, or submitted incorrect information in that Notice of Intent application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41(I)(8)]. Part III Page 10 of 10 PART IV DEFINITIONS Act See Clean Water Act. Permit No. NCG210000 2. Adverse Weather Adverse conditions are those that are dangerous or create inaccessibility for personnel, such as local Flooding, high winds, or electrical storms, or situations that otherwise make sampling impractical. When adverse weather conditions prevent the collection of samples during the sample period, the permittee must take a substitute sample or perform a visual assessment during the next qualifying storm event. Documentation of an adverse event (with date, time and written narrative) and the rationale must be included with your SPPP records. Adverse weather does not exempt the permittee from having to file a monitoring report in accordance with the sampling schedule. Adverse events and failures to monitor must also be explained and reported on the relevant DMR. 3. Allowable Non-Stormwater Discharges This general permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: a. All other discharges that are authorized by a non-stormwater NPDES permit. b. Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant flushings, water from footing drains, irrigation waters, Flows from riparian habitats and wetlands. c. Discharges resulting from fire -fighting or fire -fighting training, or emergency shower or eye wash as a result of use in the event of an emergency. 4. Best Management Practices (BMPs) Measures or practices used to reduce the amount of pollution entering surface waters. BMI's may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http //cf12ub.el)a.gov/nl2des/stormwater/menuofbmps/iiidex.cfni. S. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Certificate of Coverage The Certificate of Coverage (CDC) is the cover sheet which accompanies a general permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the general permit and is signed by the Director. 8. Clean WaterAc[ The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 9. Division or DWQ The Division of Water Quality, Department of Environment and Natural Resources. 10. Director Part IV Page 1 of 4 Pages Permit No. NCG210000 The Director of the Division of Water Quality, the permit issuing authority. 11. PMC The North Carolina Environmental Management Commission. 12. Grab Sample An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must betaken within the first 30 minutes of discharge. 13. Hazardous Substance Any substance designated under 40 CPR Part 116 pursuant to Section 311 of the Clean Water Act. 14. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 15. Measureable Storm Event A storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 7"2 hours prior. The 72-hour storm interval may not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains approval from the local DWQ Regional Office. Two copies of this information and a written request letter shall be sent to the local DWQ Regional Office. After authorization by the DWQ Regional Office, a written approval letter must be kept on site in the permittee's SPPP. 16. Municipal Separate Storm Sewer System (MS4) A stormwater collection system within an incorporated area of local self-government such as a city or town. 17. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES stormwater permitting requirements only if a facility complies with the terms and conditions described in 40 CPR §7.22.26(g). 18. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under a general permit 19. Permit IssuingAuthority The Director of the Division of Water Quality (see "Director" above). 20. Permittee The owner or operator issued a Certificate of Coverage pursuant to this general permit. 21. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 22. Representative Outfall Status Part IV Page 2 of 4 Pages Penn it No. NCG210000 When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 23. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 24. Section 313 Water Priority Chemical A chemical or chemical category which: b. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986;. c. Is present at or above threshold levels at a facility subject to SARA title 111, Section 313 reporting requirements; and d. Meets at least one of the following criteria: i. Is listed in appendix D of 40 CFR part 122 on Table 11 (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); ii. Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or iii. Is a pollutant for which EPA has published acute or chronic water quality criteria. 25. Severe Property Damage Substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 26. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated raider section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 27. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.3and 40 CFR 117.3) or section 102 of CERCLA (Ref: 40 CFR 302.4). 28. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater Flows directly or indirectly into waters of the State of North Carolina. 29. Stormwater Runoff The Flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt 30. StorinwaterAssociated with Industrial Activi The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in Part IV Page 3 of 4 Pages Permit No. NCG210000 40 CFR 1.22.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 31. Stormwater Pollution Prevention Plan ($PPPI A comprehensive site -specific plan which details measures and practices to reduce Stormwater pollution and is based on an evaluation of the pollution potential of the site. 32. Total Maximum Daily Load (TMDLI TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. A list of approved TMDLs for the state of North Carolina can be found at httll://liortal.ncdenr.org/web/wil/lis/mtu/tmdl. 33. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 34. Vehicle Maintenance Activity_ Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 35. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which,can be seen with the unaided eye. 36. 25-year. 24 hour Storm Event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part IV Page 4 of 4 Pages A NCD NR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director October 26, 2010 CERTIFIED MAIL 7008 1300 0000 1105 7043 RETURNED RECEIPT REQUESTED Mr. J. Mark Williams, President Jerry G. Williams & Sons, Inc. P. O. Box 2430 Smithfield, NC 27577 Dear Mr. Williams: Natural Resources Dee Freeman Secretary Subject: Compliance Evaluation Inspection Jerry G. Williams & Sons, Inc. Wet Deck Storage Site NPDES Permit No. NCO085936 Stormwater Permit No. NCG210290 On October 13, 2010, 1, Mitch Hayes, of the Raleigh Regional Office, conducted a compliance evaluation inspection at the subject facility. The assistance of Kevin Williams, Vice President, with this inspection was greatly appreciated. Below is a list of findings and recommendations developed from the inspection: 1. The subject NPDES permit was reissued and became effective July 1, 2008 and will expire March 31, 2013. Request for permit renewal must be made 180 days before permit expiration date. 2. Logs are brought in by tractor trailer trucks and unloaded onto a concrete pad. Logs are sprayed with overhead irrigation from wells to prevent bacteria growth that causes blue staining in the wood. Discharge from the irrigation flows through screens to prevent large pieces of bark from entering a drainage ditch. Screens and drainage areas are cleaned daily to prevent bark from building up. The color of the effluent at Outfall 001 appeared to be dark brown most likely due to high tannin content. 3. Discharge Monitoring Reports (DMR's) for the review period July 2009 through July 2010 were reviewed for compliance with permit limits and monitoring requirements. Permit limit for total suspended solids were exceeded on 09/15/2010 and 09/22/2010 and for the month of September 2010. There were no other violations for the review period. Commercial lab results, chain of custody records submitted on the DMR for the month of July Laboratory, Inc. performs all analyses. Stormwater Permit Number NCG210290 , and bench sheets were compared with data 2010. No discrepancies were noted. Tritest 5. Permit NCG210290 was issued and became effective on August 1, 2008 and will expire midnight July 31, 2013. Permit renewal is required 180 days prior to permit expiration to avoid North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet w .ncwatemuality.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 788-7159 877-623-6748 Location: 3800 Barrett Drive Raleigh, NC 27609 One NorthCarolina An Equal ODPonunity/Affirmr ative Action Employe50%Recycletl/10%Post Consumer Paper Natura!/y -{ ) '.?tm � ' Mr; e) Jerry q. W illiarris &uSo a III Page 2 penalty assessment. A review of the permit requirements was conducted after the CEI for NC0085936. 6. The facility processes logs into various lumber products. All processing occurs inside various buildings. Finished lumber is stored outside and inside buildings. Sawdust generated during processing is stored outside on a concrete pad and loaded onto trucks. Stormwater flows from the northeast toward the southwest side of the property and discharges into a drainage ditch. There is one discharge point. 7. A review of the Stormwater Permit indicated the following: a) A site plan for the facility could not be found. Please ensure that your facility has a site plan that includes all requirements listed in Section A (1). b) A stormwater management plan was available however; the BMP Summary was not being reviewed and updated annually. c) There is no record for annual employee training for spill response and cleanup, preventative maintenance, or for any of the facilities operations that have the potential to contaminate stormwater runoff. d) Qualitative and analytical monitoring was completed July 2010. Results for analytical monitoring were below cut-off concentrations. Tritest analyses all parameters except pH. Please respond within twenty days receipt of this letter, actions taken to correct stormwater permit deficiencies. I would like to thank Kevin Williams again for his time and assistance with this inspection. If you have any questions about this letter or the inspection, please contact me by phone or email mitch.haves(o)ncdenr.gov Sincerely, Mitch Hayes Environmental Specialist Cc: Permit Files Central Files _ NIL Compliance Inspection Report Permit: NCG210290 Effective: 08/01/08 Expiration: 07/31/13 Owner: Jerry G Williams & Sons Inc SOC: Effective: Expiration: Facility: Wet Log Deck Storage site County: Johnston 524 Brogden Rd Region: Raleigh Smithfield NC 27577 Contact Person: Jerry Mark Williams Title: Phone: 919-934-4115 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s) Certification: Phone: 24 hour contact name J Mark Williams Phone: 919-934-4115 On -site representative Kevin Williams Phone: Related Permits: NC0085936 Jerry G Williams & Sons Inc - Wet Log Deck Storage site Inspection Date: 1011312010 EntryTime: 10:15 AM Exit Time: 11:.1 AM w 1� Primary Inspector: Mitchell S Hayes �j't � �. � U Z O/ Phone: 919-791-4200 Secondary Inspector(s): 11.. Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: ■ Storm Water (See attachment summary) Page:1 Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc Inspection Date: 10/13/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The facility processes logs into various lumber products. All processing occurs inside various buildings. Finished lumber is stored outside and inside buildings. Sawdust generated during processing is stored outside on a concrete pad and loaded onto trucks. Stormwater Flows from the northeast toward the southwest side of the property and discharges into a drainage ditch. There is one discharge point, A site plan for the facility could not be found. A stormwater management plan was available however; the BMP Summary was not being reviewed and updated annually There is no record for annual employee training for spill response and cleanup, preventative maintenance, or for any of the facilities operations that have the potential to contaminate stormwater runoff. Qualitative and analytical monitoring was completed July 2010. Results for analytical monitoring were below cut-off concentrations. Tritest analyses all parameters except pH Page:2 Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc Inspection Date: 10/13/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ■ ❑ ❑ # Does the Plan include a "Narrative Description of Practices'? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ Cl ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ Cl Cl ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ■ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ■ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ Cl # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: A site plan could not be found during inspection. BMP Summary was not being reviewed and updated annually. There is no record for annual employee training for spill response and cleanup. Kevin Williams stated he is the responsible party but this is not listed. The SWPPP is not being reviewed or updated annually. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Monitoring was last completed July 2010. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Comment: Montoring was completed in July and September 2010. Results for July were below cut-off concentrations. Results for September monitoring have not been returned. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ Cl # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ■ ❑ ❑ Page: 3 Jp Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc Inspection Date: 10/1312010 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Facility has one discharge outfall that is located at the end of the concrete pad and the drainage ditch just before confluence with the road ditch. ® ❑ ❑ ❑ Page:4 I I ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: A. Signature ❑ Agent X ❑ Addressee B. Received by (Printed Name) C. Date of Delivery D. Is delivery address different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No MR. J. MARK WILLIAMS, PRESIDENT JERRY G. WILLIAMS & SONS, INC. PO BOX 2430 SMITHFIELD INC 27577 3.�rvice Type CEI.N00085936. NCG210290 Certified Mall ❑ Express Mail JERRY.G WILLIAMS&SONS INC. JOHNSTON CO. ❑insuredM '�' Return Receipt for Merchandise 10/26110.MAILED. 10126110.SWP. HAYES ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2. Article Number 7008 1300 0000 1105 7043 (Transfer from service laben PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-15a0 IJ ��wv� —i � ® Y February 25, 2008 Mr. J. Mark Williams, President Jerry G. Williams & Sons, Inc. P.O. Box 2430 Smithfield, North Carolina 27577 Michael F. Easley, Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality co a o� Subject: Compliance Evaluation Inspection Jerry G. Williams & Sons, Inc., Wet Deck Storage Site NPDES Permit No. NCO085936 Stormwater Permit No. NCG210290 Johnston County Dear Mr. Williams: Mitch Hayes performed the subject inspection on February 11, 2008. The assistance of Bill Langley was appreciated. Attached to this letter is the Basinwide Information Management System (BIMS) inspection checklist summarizing the inspection. Some items noted during the inspection are noted below: 1. The subject NPDES permit was reissued and became effective January 1, 2004 and expires February 29, 2008. I have reviewed the permit renewal and will foreword my comments to the NPDES Unit. The subject facility has no classification and requires no Operator in Responsible Charge (ORC). 2. Discharge from the facility occurs when spraying of logs occurs. There was no discharge at the time of inspection. Screens are placed in the main flow area to catch any large pieces of bark that flow down with the wash water. Water in the ditch downstream of the wet decking operation appeared clear with no indication of sediment build-up. 3. Discharge Monitoring Reports (DMR's) for the period January 2007 through December 2007 were review for compliance with permit limits and monitoring requirements. It is noted that the parameter code for oil and grease 00556 and settleable solids 00545 are not written in the column on the DMR. Parameter code 00600 for Total Nitrogen should also be used when reporting Total Nitrogen in pounds per quarter and Total Nitrogen in pounds in pounds per year. There were no other violations noted during the period. 4. Commercial lab results, chain of custody records, and bench sheets were compared with data submitted on the DMR for the month of November 2007. No discrepancies were noted. Microbic Laboratory, Inc. performs all analyses. Field parameter pH is being analyzed although pH is not a required parameter in the permit. You may choose not to analyze pH if you want to. North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet. www.ncwatergtiality.org 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 788-7159 1-877-623-6748 0. An Equal Opportunity/Affirmative Action Employer-50% Recycledl10% Post Consumer Paper NJ rt hCwojinna Jerry Williams & Sons CEI Page 2 Stormwater Permit NCG210290 5. The General Permit NCG210000 will expire April 30, 2008. The Certificate of Coverage NCG210290 will become effective when the General Permit NCG210000 is reissued. Please continue to operate under the last permit issued. A review of the permit requirements was conducted after the CEI for NC0085936. Qualitative monitoring and reporting requirements for June and October 2007 were checked and found to have all R �e necessary required fields. Analytical monitoring for on -site vehicle maintenance was momtored,-and reported for 2007. Cut-off concentrations for the parameters were being --,...,..met.. Documentation of employee training is monthly. Records of monitoring secondary containments occur monthly. I would again like to thank Bill Langley his assistance with this inspection. If you have any questions about the inspection or this letter, please contact me at 919.791.4261. Sincerely, Mitch Hayes Environmental Specialist Cc: Central Files Stormwater, Permit Files Compliance Inspection Report Permit: NCG210290 Effective: 05/01/03 Expiration: 04/30/08 Owner: Jerry G Williams & Sons Inc SOC: Effective: Expiration: Facility: Wet Log Deck Storage site County: Johnston - 524 Brogden Rd Region: Raleigh Smithfield NC 27577 Contact Person: Jerry Mack Williams Title: Phone: 919-934-4115 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Bill Langley Related Permits: Inspection Date: 02/11/2008 Entry Time: 02:20 PM Primary Inspector: Mitchell S Hayes Secondary Inspector(s): Certification: Phone: Exit Time: 03:55 PM Phone:919-934-4115 Phone: 919-791-4200 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: M Compliant Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 1 Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc Inspection Date: 02/11/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The stormwater pollution prevention plan as required by NCG210290 was reviewed and found to be compliant and up to date. Training, annual review, monitoring, inspections of secondary containment are being accomplished as required. Page:2 Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc Inspection Date: 02/11/2008 Inspection Type: compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan?N Cl ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ m ❑ # Has the facility evaluated feasible alternatives to current practices? E ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? 0 ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? - 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: SPPP is up to date and being maintained. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: 2007 sampling was completed 06/29/2007 and 10/26/2007. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? E ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Grease and oil are monitored weekly due to possible disccharge from machinery and AST's on site. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available atthe site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment Page:3 O :4 i Michael F. Easley, Governor William G. Ross, Jr., Secretary rNorth Carolina Department of Environment and Natural Resources 1 Alan W. Klimek, P.E., Director Division of Water Quality April 20, 2007 Mr. J. Mark Williams, President Jerry G. Williams & Sons, Inc. P.O. Box 2430 Smithfield, North Carolina 27577 Subject: Compliance Evaluation Inspection Jerry G. Williams & Sons, Inc., Wet Deck Storage Site NPDES Permit No. NCO085936 Stormwater Permit No: NCG210290 Johnston County Dear Mr. Williams: Mitch Hayes performed the subject inspection on April 04, 2007. The assistance of Bill Langley, John Fox, and Kevin Williams was appreciated. Attached to this letter is the Basinwide Information Management System (BIMS) inspection checklist summarizing the inspection. Some items noted during the inspection are noted below: 1. The subject NPDES permit was reissued and became effective January 1, 2004 and expires February 29, 2008. Please ensure to reapply for permit renewal by September 30, 2007 to avoid penalty assessment. The subject facility has no classification and requires no Operator in Responsible Charge (ORC). 2. Discharge from the facility occurs when spraying of logs occurs. There was no discharge at the time of inspection. Drainage areas where water would flow on the concrete pad are kept swept of bark. Addition of screens in the main flow areas catches any bark that flow down with the wash water. The discharge point has been change since the last inspection. The new discharge point is more representative of the discharge of the wet decking operation, as it does not receive flow from other stormwater drainage. The other two discharge points from the concrete pad should be covered under the stormwater permit NCG210290. Water in the ditch downstream of the wet decking operation appeared clear with no indication of sediment build-up. 3. Discharge Monitoring Reports (DMR's) for the period February 2006 through January 2007 were review for compliance with permit limits and monitoring requirements. Daily permit limit for TSS was exceeded on 12/04/2006. Monthly permit limit for TSS was exceeded for December 2006. Quarterly Total Phosphorus has not been monitored and reported for the review period. It was determined that Quarterly Total Phosphorus was being analyzed but not being reported on the DMR. Yearly and Quarterly Nitrogen is not being reported in pounds per month for the review period. This was noted in last year's inspection. Total Nitrogen, Total Nitrogen components and Total Phosphorus should be North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet: www.newateraualitv.ore 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 571-4718 1-877-623-6748 On� An Equal Opportunity/Affirmative Action Employer-50%Recycledl10% Post Consumer Paper N�`nCarolina Wma!!y Jerry Williams & Sons CEI Page 2 monitored and reported each quarter on the same day as other samples are collected. This was noted in last year's inspection. Please submit amended DMR's for 2006 to include Total Quarterly Phosphorus and Quarterly Total Nitrogen in pounds/quarter and mg/quarter and pounds per year on the correct Quarter DMR. White out has been noted on submitted DMR's. According to Laboratory Certification rules, white out is not permitted. If a mistake is noted, cross out the incorrect value with a single line, write in the correct value for the parameter,.initial and date beside the correction. +.i, ti.t `. 4. �Cmromrcial�lab'results, chain of custody records, and bench sheets were compared with data,submitted-on1the DMR for the month of January 2007. No discrepancies were noted. Microbic Laboratory, Inc. performs all analyses except pH, which the staff is field certified. 5. Mr. Langley inquired about other laboratories with N.0 wastewater certification. A list can be found at http://h2o.enr.state.nc.us./Iab/nccert.htm Laboratories outside N.C. with N.C. wastewater certification can be found at http://h2o.enr.state.nc.us./lab/notnccert.htm Stormwater Permit NCG210290 6. Permit NCG210290 was issued and became effective on May 01, 2003 and will expire on April 30, 2008. Permit renewal is required by November 30, 2007 to avoid penalty assessment. A review of the permit requirements was conducted after the CEI for NC0085936. Qualitative monitoring and reporting requirements for June and November 2006 were checked and found to have all necessary required fields. Analytical monitoring for on -site vehicle maintenance was monitored and reported for 2006. Cut-off concentrations for the parameters were being met. 7. The stormwater permit could not be located during inspection but was found the next day. A review of the permit was done during a recon site visit on April 13, 2007. The Stormwater Pollution Prevention Plan (SWPPP) has not been reviewed or evaluated since it was written July 01, 2005. Inspection of equipment and tanks has not been documented. Documentation of employee training on proper spill response and cleanup procedures is not being documented. A facility site map drawn to scale indicating location of industrial activities, drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations, existing BMPs and impervious surfaces, and the percentage of each drainage area that is impervious has not been completed. Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges has not been completed. Detailed information on the SWPPP can be found in the Stormwater Permit in Part 11, Section A. All components of the SWPPP were required to be developed and implemented within 12 months of the effective date of the initial certificate of coverage. Please implement the above deficiencies by June 04, 2007 to avoid enforcement action being taken. I would again like to thank Bill Langley, John Fox, and Kevin Williams for their assistance with this inspection. If you have any questions about the inspection or this letter, please contact me at 919.791.4261. Sincerely, Mitch Hayes Environmental Specialist Cc: Central Files Stormwater, Permit Files Permit: NCG210290 SOC: County: Johnston Region: Raleigh Compliance Inspection Report Effective: 05/01/03 Expiration: 04/30/08 Owner: Jerry G Williams & Sons Inc Effective: Expiration: Facility: Wet Log Deck Storage site 524 Brogden Rd Contact Person: Jerry Mack Williams Directions to Facility: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Bill Langley 24 hour contact name J Mark Williams Related Permits: Smithfield NC 27577 Phone:919-934-4115 Certification: Phone: Phone: 919-934-4115 Phone: 919-934-4115 Inspection Date: 04/04/2007 Entry Time: 02:/0/0 PM /// Exit Time: 04:00 PM Primary Inspector: Mitchell S Hayes /i�L ,/l a.(/v� �n Phone: 919-791-4200 0'//Z(/ Z1 7 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ❑ Compliant ■ Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 1 A Permit: NCG210290 Owner - Facility: Jerry G Williams 8 Sons Inc Inspection Date: 04/04/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Permit NCG210290 was issued and became effective on May 01, 2003 and will expire on April 30, 2008. Permit renewal is required by November 30, 2007 to avoid penalty assessment. Qualitative monitoring and reporting requirements for June and November 2006 were checked and found to have all necessary required fields. Analytical monitoring for on -site vehicle maintenance was monitored and reported for 2006. Cut-off concentrations for the parameters were being met. The SWPPP has not been reviewed or evaluated since it was written July 01, 2005. Facility site inspection and documentation of employee training on proper spill response and cleanup procedures are not being documented. A facility map has not been done. All components of the SWPPP was required to be developed and implemented within 12 months of the effective date of the initial certificate of coverage. There are two distinct stormwater outfalls. These outfalls receive discharge from the concrete pad that slopes downhill of the wetdecking operation. The outfalls dicharge into a stormwater ditch that also receives flow from the wetdecking operation and stormwater from an adjacent subdivision behind the facility. Flow in the stormwater ditch drains into a roadside ditch where it mixes with stormwater draining from a pipe under the road. This stormwater eventually flows to an unnamed tributary to the Neuse River. Screens are placed on the pad in drainage area to catch bark. Water in the stormwater ditch at the stormwater outfall discharge point was brownish and turbid. Page:2 Permit: NCG210290 Owner -Facility: JerryG Williams & Sons Inc Inspection Date: 04/04/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ■ Cl ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ■ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ■ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ E ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ■ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: The Stormwater Pollution Prevention Plan (SWPPP) has not been reviewed or evaluated since it was written July 01, 2005. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Qualitative monitoring was performed on 06/12/2006 and 11/08/2006. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ ❑ Comment: Analytical monitoring was performed on 06/12/2006. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? Y ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? Cl ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ■ ❑ ❑ Page: 3 Permit: NCG210290 Owner - Facility: Jerry G Williams & Sons Inc inspection Date: 04/04/2007 Inspection Type: compliance Evaluation Reason for Visit: Routine Comment: Facility site plan needs to be completed. Two stormwater discharge outfalls were noted during inspection. Page:4 JIM P.O. Box 2430 524 Brogden Road Smithfield North Carolina 27577 919-934-4115 919-934-4956 Fax June 1, 2007 t2007 �I" OEN(; RALEIGH RLG!OIdi;L OFFICE CERTIFIED MAIL RETURNRECEIPT REQUESTED 7006 3450 0001 8829 5668 Mr. Charles Wakild Regional Supervisor NCDENR — DWQ Surface Water Protection Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699 RE: Jerry G. Williams & Sons, Inc. Stormwater Pollution Prevention Plan (SWP3) Stormwater Permit No. NCG210000 Certificate of Coverage. NCG210290 Dear Charles: In accordance with the requirement for SWP3 completion and implementation in your April 20, 2007 letter, Jerry G. Williams & Sons, Inc. has completed the SWP3 required by the Certificate of Coverage NCG210290 following guidelines set forth in Part 11, Section A of their current Stormwater Permit NCG210000. Jerry G. Williams & Sons, Inc. has begun scheduling employee training on proper spill response and cleanup procedures. The training should be completed within the coming weeks and will utilize the new SWP3 as a training tool. If you have any further questions or need additional information, please contact me at (919) 934-4115 or Tim Monroe or Wes Brummer of Bensinger & Garrison Environmental at (919) 484-8536. Sincerely, JERRY G. WILLIAMS & SONS, INC. John Fox Vice President of Operations Jerry G. Williams & Sons, Inc. P.O. Box 2430 - 52.4 Brogden Road Smithfield, NC 27577 Stormwater Pollution Prevention Plan Training Overview We have a written Stormwater Pollution Prevention Plan for this site as required by the North Carolina Department of Environmental Natural Resources. Two written copies of the plan exist on site. One copy is located in the Front Office Conference Room and the other is located in the office of John Fox, VP Sales, Marketing, Admin, and HSE. Please familiarize yourselves with this plan in detail if need be. The intent of the plan is as follows: to identify and be aware of all potential stormwater pollution sources that may be generated on site; to develop and implement practices to minimize, control and/or eliminate these sources; and to ensure compliance with this plan. Some of the potential stormwater pollution sources might be any one of the following — oil, fuel, sawdust, bark waste, mulch, waste water from the boilers, sewage, boiler and/or cooling tower blowdown, boiler water treatment chemical, etc. Point sources would then be such things as all oil storage tanks, all fuel storage tanks, bark waste loading area, sawdust piles, sawdust silos, log delivery area, log storage area, dry kiln condensate return tanks, air compressors, electrical transformers, cooling tower, boiler, lumber storage area, mulch pile, trash bins, vehicle maintenance shop area, etc. The key to the implementation and compliance of this plan is to recognize all sources, and to take measures to minimize the possibility of these sources getting into stormwater. This can be done in several different ways. Some include building dykes around storage tanks, fixing leaks immediately, installing high level switches on storage tanks to prevent overflows, storing waste cans inside, good housekeeping practices, etc. Two semi-annual inspections will be done each year by management representatives as a part of this plan in order to identify areas needing attention. Action should then be taken as soon as possible to correct any deficiencies that are found. All employees can help by being careful not to create spills, by properly cleaning up spills when they occur, by practicing good housekeeping, etc. In the event of a spill, evidence of chemicals or petroleum products in stormwater runoff, or obvious exposure of the same to an eventual rain storm event, please contact your supervisor immediately. And/or contact one of the following — John Fox, Craig Gray, or Bill Langley. Spills that are minor in nature, or that can be controlled and properly cleaned up by the employee in the immediate area, and do not contact soils or waters of the state, do not require reporting. Taking care of the environment is the responsibility of each and every one of us. We all want our children and families to be able to enjoy this beautiful world that God has so graciously given us. Let's all do our part to protect the soil, the air, and the water of the land in which we live — it's the least we can do to show appreciation for what we have. \0" W ATF9OG co r O -C J Mack Williams Jerry G Williams & Sons Inc PO Box 2430 Smithfield, NC 27577 Dear Permittee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality April 28, 2003 Subject: NPDES Stormwater Permit Renewal Jerry G Williams & Sons Inc COC Number NCG210290 Johnston County In response to your renewal application for continued coverage under general permit NCG210000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG210000 • A copy of the Analytical Monitoring Form (DMR) • A copy of the Qualitative] Monitoring Form • A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Raleigh Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 MNR� Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210290 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Jerry G Williams & Sons Inc is hereby authorized to discharge stormwater from a facility located at Jerry G Williams & Sons Inc 524 Brogden Road Smithfield Johnston County to receiving waters designated as the Smithfield MS4 to a UT to Polecat Creek, a class C NSW stream, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Raleigh Regional Office Michael F. Easley, Governor William G. (Bill) Ross, Secretary Alan W. Klimek, P.E., Director NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANO NATURAL RESOURCES DIVISION OF WATER QUALITY Mr. Mark Williams Jerry G. Williams and Sons, Inc. P.O. Box 2430 Smithfield, NC 27577 Subject: Dear Mr. Williams: December 3, 2002 Stormwater Permit Jerry G. Williams and Sons, Inc. Permit No. NCG210290 Johnston County Enclosed is a copy of the stormwater requirements for facilities in the N'CG210000 category as requested. If you have questions please call. Sincerely, Ted Cashion Environmental Chemist 1628 Mail Service Center, Raleigh, NC 27699-1628 An Equal Opportunity Affirmative Action Employer Telephone (919) 5714700 FAX (919)5714700 50 % recycled/10 % post -consumer paper i STATEOFNORTHCAROLINADEPARTMENTOFENVIRONMENTANDNATURAL RESOURCES DI V I S IONOF WATE RQUALITY GENERALPERMITNO.NCG210000 TODISCHARGESTORMWATERUNDERTHE NATIONALPOLLUTANTDISCHARGEELIMINATIONSYSTEDI In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North CarolinaEnvironmental ManagementCommission andtheFederal WaterPollutionControlAct, asamended,thispermit isherebvissuedtoallownersoroperators,hereafterpermittees,whicharecoveredbythispermit as evidenced by receipt of a Certificate of Coverage by the Environmental Management Commission to allow the discharge ofstormwater to the surface waters of North Carolina or separate storm sewersystems conveying stormwaterto surface waters in accordance with the termsandconditionssetforthherein. Coverage underthisgeneral nerrnitisapplicabletoall owners oroperatorsofstormwaterpoint source discharges associated with activities classified as establishments primarily engaged in TimberProducts[standardindustrialclassification(SIC) 24]. The following activities are specifically excluded from coverage under this General Permit: Wood Kitchen Cabinets [SIC 24341. Wood Preserving [SIC 2491 ], Logging [SIC 241], and WoodChipMills. TheGeneralPermitshallbecomeeffectiveonApril1,1995. TheGeneralPermitshallexpi reatmidnightonMarch31:2003. SignedthisdayApril l ,1995. Ori: ina lsi znedbrA. PrestorrHo mard.Jr. A. PrestonHoward,Jr.,P.E.,Director D i v i s i ono f\VaterQual ity BytheAuthorityo ftheEnvironmentalM anagementCommi ssi on DivisionofW aterQuality/W aterQualitySection NationalPollutantDischargeEliminationSystem NCG21000O NOTICEOFINTENT NationalPollutantDischargeEliminationSystemapplicationforcoverageunderGeneraIPermit NCG210000: STORMWATERDISCHARGESassociatedwithactivitiesclassifiedas: SIC34 Tim berProducts(exceptasspecifiedbelow) Thefollowingactivitiesarespecificallyexcluded fromcoverageunderthisGeneralPermit: Wood KitchenCa binets (SIC 2434) • Wood Preserving (SIC 2491) • Logging(SIC 241) Woodchipmills 1) Mailingaddress 'ofownerloperator: Name StreetAddress City TelephoneNo. 2) Locationoffacilityproducingdischarge: FacilityName FacilityContact StreetAddress City County TelephoneNo. •Stan dardInd ustrialCIassificationCode (Pleaseprintortype) State Fax: ZIPCode *Add resstowh ichall pe rm ilcorrespond encewil I bemai led State ZIPCode Fax: 3) PhysicalLocationlnformation: Pleaseprovideanarrativedescriptionofhowtogettothefacility(usestreetnames,stateroadnumbers,a nd distanceanddirectionfromaroadwayintersection). (AcopyofacountymaporUSGSquadsheetwithfacilitycleadylocatedonthemapisrequiredtobesubmittedvrithlhisappli cation) 4) ThisNPDESPermitApplicationappliestowhichofthefollowing: NeworProposedFacility Dateoperationistobegin ----- ________ Existing 5) StandardlndustrialClassification: Providelhe4digitStandardlndustrialClassificationCode(SICCode)thatdescribestheprimaryindustrial a ctivityatth i sfac i I ity SICCode:_______ Pagelof3 S W U-236-101701 7 r- Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources J September 4. 2002 J MACK WILLIAMS JERRY G WILLIAMS & SONS INCORPORATED PO BOX 2430 SMITHFIELD. NC 27577 [)car Pernliueci Alan W. Klimek, P.E., Director Division of Water Duality � qr1 Subject: NPDES Stormwatcr Permit Coverage Renewal Jerry G Williams & Sons Incorporated COC Number ncg210290 Johnston County Your I;icility is curremly covered for stornnyatur discharge under General Permit NCG210O00. This permit expires on March 31. 2(N)3. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by Early spring of 2003. Once the permit is reissued. your facility would be eligible for continued coveru�Ic under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Lualily (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing_ you in advance that your permit coverage will be cxpirine. Enclosed you will find a Permit Coverage Renewal Application Form. life application must be completed and. returned by October '_'-'_002 in order to assure continued coverage under the general permit. Due to staft and budget constraints. letters confirming our receipt of the completed application will not he sent. Failure to request renewal within the time period specified, may result in a civil ❑SSCSsnlenl of at least $250.W. Larger penalties may be assessed depending on the dclinquencv of the request. Discharge of stormwater from Your (aciliry without cuveraee Wider a valid stormwater NPDES permit would constitute a violation of NCGS 143-2 15.1 alhi could rc.,ulI m a,>..conlr nls of civil pcmtpie,< of up to $10.000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the I I categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure". i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwatcr Staff member listed below or'check life Stormwatcr , General Permits Unit Web Site at hup://hlo.enr.stitte.nc.us/su/stormwater.html If the subject stormwater discharge to waters of life state has been terminated. please complete the enclosed Rescission Request Form. Mailing instructions arc listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Joe Alhimon of lire Raleigh Regional Office at 919-571-47W or Bill Mills of the Central Office Stormwatcr Unit at (919) 733-5083, cst. 548 Sincerely. Bradlcv BCmlell, Supervisor Stormwatcr and Gencral Permits Unit ec: Central Files Stormwatcr and General Permits Unit Files Radcielt Regirmal 011iac NCDENR N. C. Division of Water Oualily 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748