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HomeMy WebLinkAboutNCG200363_COMPLETE FILE - HISTORICAL_20110311STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V Cc,,quc) 3(0 3 DOC TYPE DOC DATE 4=- 'HISTORICAL FILE 1-1 MONITORING REPORTS YYYYMMDD NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Governor Mr. Louis Gordon, Vice President L. Gordon Iron & Metal Company Post Office Drawer 1192 Statesville, NC 28687 Dear Mr. Gordon: Coleen H. Sullins Director March 11, 2011 Natural Resources Dee Freeman Secretary MAR 1 4 2011 Subject: Technical Site Visit L. Gordon Iron & Metal Company Certificate of Coverage No. NCG200363 Iredell County On March 8, 2011, a site visit was conducted at the subject facility by representatives of the Division of Water Quality's Mooresville Regional Office and Raleigh Central Office for the purpose of evaluating existing site conditions and to offer suggestions that may improve the ability of L. Gordon Iron & Metal (the Company) to comply with the benchmark levels established in the subject Certificate of Coverage. Representing the Regional Office were Michael Parker and Rob Krebs, and representing the Central Office were Michael Randall and Ken Pickle. Mr. Scott Powell with L. Gordon Iron & Metal accompanied DWQ staff during the site visit. As DWQ staff toured your facility, there were a number of observations made by both Regional and Central Office staff that should be considered as you look to improve your stormwater (SW) runoff quality. Some of these suggestions may require you to re-evaluate existing facility operations and others may be as simple as re -locating potential contamination sources away from nearby stormwater conveyances. As mention above, there were a number of areas identified during our visit where site improvements may ultimately enhance your ability to contain and/or remove pollutants from your stormwater. These suggested site improvements are listed below and are in no specific order: First and foremost, it is important that you identify where the stormwater pipe located adjacent to the railroad tracks and just west of the Warehouse outlets. This pipe appears to receive SW from existing outfalls 004, 005, 006, and 007, which drain a substantial portion of the SW from your site. If this pipe outlets into the junction box designated as outfall 009 on your site drawing, then it may be possible to route a substantial portion of your site's SW through a redesigned BMP that would be constructed behind the non-ferrous storage area. This BMP would also continue to receive SW from facility operations associated with the storage bins. In reviewing recent SW sampling data, high TSS values highlight the multiple benchmark exceedances, so some type of pre -settling design such as fore bays, coarse or multiple settling chambers, or even dual train configurations maybe necessary to achieve the desired results. Bear in mind any structural BMP measure should focus first on the amount of TSS to be removed, however, consideration should INooresville Regional Office One -ovation: 610 East Center Avenue. Suite 301, Mooresville. NC 28115 OCarolina Phone: (704) 663-1699 \ Fax: (704) 663-6040 \ Customer Service: 1-877-623-6748 rf Internet. http://portal,ncdenr.orgtwebfwq rally An Equal opportunity \ Affirmative Action Employer - 50% Recycled/ 10% Post Consumer paper �/ Mr. Louis Gordon March 11, 2011 Page Two also be given to the frequency of cleaning and maintenance and access. Hopefully, the removal of TSS will also affect a significant fraction of the metals, however, you wont really know until a TSS removal plan is implemented. If you can contain/remove the TSS, you may see additional benefits such as the lowering the concentrations of your other benchmark parameters. As mentioned to you in our post tour discussion, of all the suggestions that came out of this visit, the most important observation from an analytical testing standpoint is to try to bring your total number of stormwater outfalls you are sampling down from the seven (7) you are currently sampling to a more manageable two or three. If this can be accomplished, and you are able to install some type of engineered Best Management Practice (BMP) on the remaining outfalls, a significant reduction in the pollutants found in your stormwater may be possible. Based on observations made during the site visit, the combining of outfalls 004, 005, 006, 007 (and possibly 008) into outfall 003 would bring you down to two outfalls. Housekeeping is also problematic at this site. There were a number of areas where potential contamination sources were noted at or near site boundaries that could be eliminated with some general housekeeping. The area draining behind the bins adjacent to outfall 008 and 009 could be cleaned up and the area stabilized with vegetation, which may improve SW quality. Stockpiled materials along Salisbury Road near the Auto Storage area and down closer to the Office near the storage trailers should be moved away from the site perimeter and a vegetated berm established to prevent off -site SW migration. There were also a lot of barrels and containers located at different points throughout the site that of themselves present potential SW risks. The barrels and containers should be identified, characterized, and either recycled or consideration given to locating them underneath roofs or in areas where SW contact is minimized. As required by your permit, your Stormwater Pollution Prevention Plan (SPPP) should identify all potential pollutant sources and describe any attempts to eliminate or minimize their exposure. If bottom access of your ferrous and non-ferrous storage piles (as well as other stacked material piles) is not necessary, spmething as simple as placing hay bales on the downstream (lower) side of the piles may provide effective TSS containment. Wire mesh baskets placed in the inlet drains may produce some TSS removal, however, this will not address the root source of the TSS and will likely not prevent future TSS Benchmark exceedances. DWQ staff are of the opinion that operational changes (ie. relocation of contaminant sources, moving some sources under roof, berming or securing problematic materials from SW contact, etc.,) may go much further than BMP construction in getting your SW back to below benchmark values. The Company should al*D encourage their employees to look for ways to improve SW pollution awareness and prevention You may find that your employees have suggestions on both operational and site improvements that will improve SW quality. • A site survey, complete with topographic constraintsiproperty lines, top of inlets, bottom of catch basins, and gravity pipe inverts should be prepared. The survey should also follow the DOT ditch line in the front of the property to its ultimate receiving water so the Company will know where their SW goes once it leave the property line. Mr. Louis Gordon March 11, 2011 Page Three Oil/water separator maintenance is vital if compliance with the permit is to be achieved. The oil/water separator that discharges at outfall 008 has established an area of oily residue on the rocks immediately below the discharge pipe suggesting that routine maintenance/cleaning is minimal, at best. Although the current discharge location is permissible, it is suggested that in the future the discharge from this device be routed into the BMP to be constructed just above outfall 003. It may be necessary to relocate this separator to achieve this action, but this discharge is likely to be problematic with regards to compliance as long as it remains in its present location. The SPPP requires that all oil/water separators be properly maintained and records kept of maintenance and of pumping dates and quantity. Outfall 001 is problematic in that it drains directly into your entrance road and follows the DOT right-of-way down to a DOT drop inlet. A number of suggestions were made regarding improvements in this area including stockpile relocation, moving nearby storage trailers and material away from the area to eliminate potential pollutant sources, and the installation of some type of settling device (possibly a drop inlet with clean -out) constructed in the access road where it joins Salisbury Road. Any construction in this area would require DOT approval, and they should be brought into the discussion if and when you begin to address the off -site contamination from this area. These are just a few of the ideas that were generated during the tour of your facility. Obviously, a more detailed site inspection by individuals familiar with industrial SW operations such as yours will help you characterize any changes deemed necessary and their effect on your facility's operation. As suggested in our post tour discussion, you should look for a firm or individual familiar with industrial SW treatment design when you are ready to begin the process of designing SW BMPs, especially with the limited amount of area you have to work with and the complex waste streams typically produced from salvage yard sites. As you begin this process, this Office is prepared to offer our assistance in your efforts to achieve compliance with current permitted benchmark values. In the meantime, you should continue to monitor your SW at the locations and frequencies identified in the subject permit, which will help establish a baseline for evaluating the efficiency of BMP construction and operational changes. If you have any questions or comments concerning this letter, please contact Mr. Parker or me at (704)663-1699. Sincerely, Robert B. Krebs Regional Supervisor Surface Water Protection cc: Bradley Bennett L> ;UEND = DROP INLET = DRAINAGE DIRECTION 002 = OUTFALLS 1 QS = SPILL RESPONSE EQUIPMENT �7 r = OIL/WATER SEPARATOR x ` ly O O=IMPERVIOUS SURFACES j9 OFFSRE p'S =DETENTION POND GASOLINE STATION ""w =RAILROAD TRACK MUCKWASH SANITARY SEWER OA = OFFICE/ENTRANCE/SCALE eirfian c ® = MAINTENANCE. © = FERROUS AREA A �.�' = EASTERN BINS PAR I CON T ER _ Q = NON-FERROUS AREA STOSTD E,AUTO ww R '�" '• ® = WESTERN BINS Y Q = SHIPPING DSSi FERROUS STORAGE ® CRANE e n fiance j/ 9 ,O SCALES o WELL �• .� RIPPING OIL STORAGEA iSE. SAwzky DEPARTMENT 007 1) 00 SEWER SDMP :a. 005 500 GALLON GASOLINE AST 04p4 A+ 2) AT BASE OF RAILROAD 1,000 GALLON DIESEL AST T- 3) „�� 500 GALLON USED OIL AST APPRO};IMATE PERCENT IMPERVIOUS: 4) 55 GALLON OIL DRUMS OUTFALL 001- 90% 5) 500 GALLON USED OIL AST OUTFALL 003 - 95% 6) SHREDDER WITH 3 RESERVOIRS (2-100 GALLON, OUTFALL 004 - 20% 7) 1-150 GALLON) THREE 55 GALLON OIL DRUMS OUTFALL 005 - 80% 8) 500 GALLON DIESEL AST OUTFALL 006 - 75%' 9) BALER WITH 600 GALLON RESERVOIR OUTFALL 007 - 90B/p 10) TWO 55 GALLON DRUMS OUTFALL 008 - 95% 11) 500 GALLON USED OIL AST OUTFALL 009 -100% 12) SHEAR WITH 1,500 GALLON RESERVOIR 13) 55 GALLON OIL DRUMS SOURCE: 14) BALER WITH 450 GALLON RESERVOIR BASE MAP BY W.Z. 15) 55 GALLON OIL DRUM BAUMGARTNER & ASSOCIATES, V� INC. DATED 09/1998 16) BALER WITH 800 GALLON RESERVOIR AND ECS FIELD NOTES DATED 03/2010 OFFICE. O 4 ® O NI NIONITORING ' q LOCATIO] a TO SANITARY SFNER NON- OUS FERROUS STORAGE SCAr.E (IN FEET) 65 0 130 130 0 FIGURE 2 SITE PLAN L. GORDON IRON & METAL COMPANY 1300 SALISBURY ROAD STATESVILLE, NORTH CAROLINA CATCH BASIN DUCH ECS PROJECT NO. 09-18333 Pickle, Ken From: Pickle, Ken Sent: Thursday, March 10, 2011 8:48 AM To: Randall, Mike; Parker, Michael Cc: Krebs, Rob; Bennett, Bradley Subject: RE: Pics from Gordon's site visit 3-9-2011 Thanks, Mike. As you say. One other subtopic comes to mind today. Mike Parker first mentioned the ager of the facility and the possibility of legacy soil contamination that might affect stormwater runoff. Good point. The good thing is that large areas of their site are now under asphalt pavement. The pavement may operate to reduce the impact of contaminated soils. Scott Powell made some comments that I'm unclear on concerning a UST and a monitor well. So, undoubtedly there is some sort of suspicious history as far as potential for stormwater impacts, either via USTs or via past operational practices. If we get to a point where we have addressed the obvious hot spots, and we still have a mystery about the sources, that's when we need to remember the potential of legacy sources, it seems to me. ken From: Randall, Mike Sent: Wednesday, March 09, 2011 2:37 PM To: Pickle, Ken; Parker, Michael Cc: Krebs, Rob; Bennett, Bradley Subject: RE: Pics from Gordon's site visit 3-9-2011 I concur. Although I think they said it was 15 acres +/- From: Pickle, Ken Sent: Wednesday, March 09, 2011 1:09 PM To: Parker, Michael; Randall, Mike Cc: Krebs, Rob; Bennett, Bradley Subject: RE: Pics from Gordon's site visit 3-9-2011 Thanks, Michael, I really appreciate the invitation to see Gordon's. It's a pretty impressive site. Mike Randall and I chatted a good bit about the Gordon site on the way home Tuesday. It occurs to me today that I might provide just a brain dump of observations and opinions about this site. Whether they'll be useful for your next contact with Gordon's or not, I'm not sure. But just in case, I'll make my comments. Mike Randall, do you have anything to add? Brain dump comments: • Impression: Scott Powell may be experienced in H&S, but he needs some help/training/direction in environmental. I may be wrong, but I'm not confident in the integrity of his sampling procedures, outfall selection, hold times, etc. His lab contractor should provide training on how to sample. Mike Parker, I think you indicated concerns along the same lines. I concur. Opinion: As safety manager, Scott needs to provide secure access to his sampling points. Scrambling down wet slopes to those sampling points is asking for a problem. INFILTRATION TRENCH No. 5 Project: Piedmont Traid Ambulance & Rescue Engineer: H. Mack Summey, Jr. Impervious Area (la)= 0.0138 ac. Da (contributing drainage area) = 0.019949 ac. Volume of trench required (includes .4 Porosity) = 121.6 cu. ft. Length of trench provided = 20.0 ft. Width of trench provided = 2.5 ft. Depth of trench provided = 2.5 ft. Soil type = sandy clay loam Infiltration rate = 0.011 Volume of trench provided = 125 Time to dewater trench = 3.9 days Infiltration Rate (field test) = 2.5 In/hour Rd = Design Rainfall = 1 Inch la = BUA/Da 0.690 Rv = .05+0.9 x la 0.671 Volume of Runoff to Treat = 3630 x Rd x Rv x Da 48.620 CF INFILTRATION TRENCH No. Project: Piedmont Traid Ambulance & Rescue Engineer: H. Mack Summey, Jr. Impervious Area (la)= Da (contributing drainage area) _ Volume of trench required (includes .4 Porosity) _ Length of trench provided = Width of trench provided = Depth of trench provided = Soil type = Infiltration rate = Volume of trench provided = Time to dewater trench = Infiltration Rate (field test) _ Rd = Design Rainfall = la = BUA/Da Rv = .05+0.9 x la Volume of Runoff to Treat = 3630 x Rd x Rv x Da 0.0110 ac. 0.01669 ac. 97.0 cu. ft. 15.0 ft. 3.5 ft. 2 ft. sandy clay loam 0.011 105 3.4 days 2.5 In/hour 1 Inch 0.656 0.640 38.803 CF Scott mentioned missing a sampling period because rains occurred after hours. I think we should take a pretty hard line on sampling obligations, and I use something like this to guide my thinking on it: o Acceptable excuses: Complete drought (for example, 2007— 2008); night time rains only during the sampling period; other dangerous conditions (over -bank flow at sampling point; hurricane conditions were the only rains we had; high winds accompanied the only rains we had during the period; etc.); o Unacceptable excuses: I forgot; I'm new at this job; I was on vacation when the rains came; The previous environmental manager left; I thought we had a year to get the SPPP implemented; I didn't realize we had to sample every outfall; it only rained on the weekends (TS, work it out); our lab won't take samples after Thursday, and we only had Friday rains this period (TS, work it out); o Remedy for missing: RO discretion to either fully excuse for good reason; or to advise permittee to just catch up and sample two events in the next period; or to generate NOV for unacceptable excuses, or just to be more lenient than my fairly strict outline above. • Gordon's preparatory work: dye test to trace the main mystery culvert; ground survey (a physical features survey, a topo survey, a property line survey, top of inlets, bottom of catch basins, gravity pipe inverts.) I doubt that Scott has experience commissioning a survey. Get together with an experienced engineer as Mike Randall advised. His engineer needs to understand the objective of the work, and needs to include all the elements listed above as to survey information to be retrieved. Alternatively, we can advise him. I'm just concerned that a surveyor may or may not understand the purposes of his work, and so may leave out some of these elements unless specifically directed to include them. Further, in a side conversation I separately advised Scott that the scope of the survey should be from property line to property line, PLUS a little. I mean, the survey needs to follow the DOT ditch line to its ultimate receiving water. He needs to understand what happens for the next `200' beyond his major outfall point on the front. He needs to get that one outfall across the tracks from the scales in the back of the property. He needs to understand where the off -site drainage goes at the corner where the rad waste box was located. Etc —follow the surface flow, notjust to the fence line, but enough beyond to be sure that relevant off -site conditions are accounted for. • 1 don't like the o/w separator outfall at the front gate. It's legal, but I don't like it. Scott will have to sample there as one of the outfalls. My opinion is that the o/w separator should NOT be eligible for representative outfall status. As per Mike Randall's input, these things are extremely susceptible to poor/none maintenance. • 1 like Rob's observation that a little housekeeping along the margins of the site could go a long way. Re-establish the berms along the street. I think Rob also mentioned the opportunity for vegetated strips along the margins of the property. Obviously won't work on the drive areas, but a very good idea where they can be made to work - - like perhaps on the short side of the property, and perhaps along the back fence, and perhaps along portions of the front fence. • It's good that they have a street sweeper. On a couple of occasions Scott responded that they sweep daily. Really? Conforming to a daily schedule should be high priority because it's effective, and it's cheap. (Where are they putting the sweepings?) • Using my observation of the used oil tank as the exception that proves the rule: We just walked by without comment lots and lots of barrels and containers that were obviously a stormwater risk. We didn't even walk over to the shop and have a look around — you know there would be opportunities for improvement at that hot spot. Scott and Gordon's need a comprehensive appreciation of their site vis-a-vis stormwater pollutant sources. They don't have that now. Which is understandable when you consider that they have "26 acres of sources. I think it's totally legitimate to feel some sympathy for the principle of, "It's hard to see the trees for the forest." • Scott asked about hay bales around the piles. I asked if they needed 360 degree access around the piles. If they don't, then hay bales on the low -half side of each pile might be helpful. • Opinion: This permittee needs to understand that a stormwater permit is not like a Building Permit — Jump through the hoops one time, and you don't have to think about it for another 30 years, if you're lucky. This is a change in the mindset of the permittee. A stormwater permit carries with it a continuing obligation to manage, day -in and day -out, the site conditions to minimize stormwater impacts. Folks need to get past the Building Permit mindset. My judgment is that heretofore Gordon's has not been acting in accordance with our vision of what a stormwater permit is. INFILTRATION TRENCH No. 7 Project: Piedmont Traid Ambulance & Rescue Engineer: H. Mack Summey, Jr. Impervious Area (la)= 0.0411 ac. Da (contributing drainage area) = 0.056818 ac. Volume of trench required (includes .4 Porosity) = 361.8 cu. ft. Length of trench provided = 37.0 ft. Width of trench provided = 4 ft. Depth of trench provided = 2.5 ft. Soil type = sandy clay loam Infiltration rate = 0.011 Volume of trench provided = 370 Time to dewater trench = 5.0 days Infiltration Rate (field test) = 2.5 In/hour Rd = Design Rainfall = 1 Inch la = BUA/Da 0.724 Rv = .05+0.9 x la 0.702 Volume of Runoff to Treat = 3630 x Rd x Rv x Da 144.714 CF INFILTRATION TRENCH No. K Project: Piedmont Traid Ambulance & Rescue Engineer: H. Mack Summey, Jr. Impervious Area (la)= Da (contributing drainage area) _ Volume of trench required (includes .4 Porosity) _ Length of trench provided = Width of trench provided = Depth of trench provided = Soil type = Infiltration rate = Volume of trench provided = Time to dewater trench = Infiltration Rate (field test) _ Rd = Design Rainfall = la = BUA/Da Rv = .05+0.9 x la Volume of Runoff to Treat = 3630 x Rd x Rv x Da 0.0677 ac. 0.082553 ac. 590.2 cu. ft. 75.0 ft. 4 ft. 2 ft. sandy clay loam 0.011 600 4.1 days 2.5 In/hour 1 Inch 0.820 0.788 236.084 CF KBP concern: I'm a little concerned that Scott reported to Louis Gordon about the two areas we evaluated as suitable for BMPs. There was a bit of flavor to his report, at least in my ears, of'DWQ told us to move the trailers.' The benchmark exceedances are their problem, and the solutions attempted are their solutions not ours. I don't want Gordon's to think that we share responsibility for the solution. Do we care? Of course. But the problem belongs to them, not us. We may just want to keep our ears open in case we see Gordon going further down this road. • As Mike Randall pointed out, the wire mesh, or perforated plate, baskets that Scott proposes to fabricate for a couple of the internal catch basins are ok. But they are not going to have a great effect on the discharge TSS. Their main positive attribute is that they are cheap. • The tiered approach in our stormwater permits lends itself to an incremental, step -wise approach to solving the issues at a difficult site. This is a perfect fit with Gordon. They will not be able to do it all at once, regardless of how deep their pockets. It's not the money, it's the knowledge and understanding necessary to implement effective solutions that will take time to develop. I'm not sure there is anyone on site able to make that kind of continuing commitment. They need an on -going relationship with some lucky consulting environmental engineer. • 1 think it was Mike Randall that indicated that operational changes (rather than structural BMPs) might be a valuable part of the mix in getting this stormwater back under benchmark values. Can they increase effectiveness of the sweeping? Can they move some operations indoors? Can they move the stockpiling of especially problematic materials indoors? Can they curtail certain operations in anticipation of approaching weather fronts? Can they employ new shed roofs or concrete containment areas for certain hot sources? These are operational issues that only the permittee can evaluate. • Can they train their employees in stormwater pollution awareness and prevention? They seem to be a fairly employee oriented business. Can they set up an award for implemented ideas? • As I suggested at the end of our day together, these guys are proud of their company. Once they see that progress is not hopeless, would they be a candidate to voluntarily go above and beyond? • KBP hope: More on the gigantic scope of their problems: I think these folks are just victims of the combination of not knowing what to do, not understanding that they really can act to make a difference, and not being familiar with an environmental problem solving mindset. To use Mike Parker's word, this site is a 'showcase' in the making. If we can sell Scott and Gordon's on a before/after vision, I think it would be a great facility for the industry to learn from. • The high TSS content screams out for utilization of the pre -settling concept. Forebays, or coarse settling chambers, or multiple chambers, or dual train configurations, or vegetated filter strips, or ditches with check dams (not adjacent to the RR ballast however), etc. Any structural BMP measure should focus first on the great amount of TSS, and the frequent cleaning and maintenance (i.e. Heavy equipment access, disposal of the solids, ease of maintenance, warning provisions to signal when it's time for maintenance, etc.) • Removal of TSS may take with it some significant fraction of the metals. We really won't know how much until we try. This is the benefit of a stepped or incremental approach. Get the TSS first. See what's left. If it's still a problem take the next step. Speed of improvement dependent upon willingness of the permittee, physical facts of the site, and RO judgment on appropriate progress. • Not just Scott Powell, but the Messrs. Gordon need to buy into the vision and the obligation for this site. They need to be converted. My brain is empty. Didn't take long, either. Mike Randall, any comments for MRO? Ken From: Parker, Michael Sent: Wednesday, March 09, 2011 8:18 AM To: Randall, Mike; Pickle, Ken Permit No. (to be provided by DWO) FvvllarFgoc STORMWATER MANAGEMENT PERMIT APPLICATION FORM NCDENR 401 CERTIFICATION APPLICATION FORM o INFILTRATION TRENCH SUPPLEMENT This form must be filled out, printed and submitted. The Required Items Checklist (Part III) must be printed, filled out and submitted along with all of the required information, vroleci name Contact person Phone number Date Drainage area number Site Characteristics Drainage area Impervious area Percent impervious Design rainfall depth Peak Flow Calculations 1-yr, 24-hr rainfall depth 1-yr, 24-hr intensity Pre -development 1-yr, 24-hr discharge Post -development 1-yr, 24-hr discharge Pre/Post 1-yr, 24-hr peak Flow control Storage Volume: Non -SA Waters Minimum volume required Volume provided Storage Volume: SA Waters 1.5" runoff volume Pre -development 1-yr, 24-hr runoff volume Post -development 1-yr, 24-hr runoff volume Minimum volume required Volume provided Soils Report Summary Soil type Infiltration rate SHWT elevation Trench Design Parameters Drawdown time Perforated pipe diameter Perforated pipe length Number of laterals Stone type (if used) Stone void ratio Stone is free of fines? Piedmont Triad Ambulance & Rescue H. Mack Summey, Jr., PE 336-328-0902 1 10,142.00 ftz 9,237.00 ft2 91.1% % 1.00 in 2.79 in 0.12 in/hr 0.01 ft'Isec 0.02 ft3/sec 0.01 ft'/sec 735.02 ft3 1,837.60 ft3 ft3 ft3 ft3 ft3 ft3 Sandy Clay Loam 2.50 in/hr 96.20 fmsl OK for non -SR waters 4.90 days OK 0.00 in 0.00 ft 0 57 0.4 y (Y or N) OK Form SW401-Infiltration Trench-Rev.4 Parts I. & II. Design Summary, Page 1 of 2 Cc: Krebs, Rob Subject: Pics from Gordon's site visit 3-9-2011 Enjoy! Michael Parker - Michael.Parker@ncdenr.gov Environmental Engineer II North Carolina Dept. of Environment & Natural Resources Division of Water Quality 610 East Center Avenue Suite 301 Mooresville, NC 28115 Ph: (704) 663-1699 Fax: (704) 663-6040 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Permit No. (to be provided by DWQ) Trench Elevations Bottom elevation 99.20 fmsl OK Storage/overflow elevation 102.20 fmsl Top elevation 102.20 fmsl Trench Dimensions Length (long dimension) 125.00 It Width (short dimension) 8.00 It Height (depth) 2.00 It OK Additional Information Maximum volume to each inlet into the trench? 0.04 ac-in OK Length of vegetative filter for overflow 30.00 ft OK Number of observation wells 1 OK Distance to structure 15.00 ft OK Distance from surface waters 30.00 ft OK for non -SA waters Distance from water supply well(s) 1,000.00 ft OK Separation from impervious soil layer 6.00 it OK Depth of naturally occuring soil above SHWT 6.00 It OK Bottom covered with 4-in of clean sand? y (Y or N) OK Proposed drainage easement provided? y (Y or N) OK Capures all runoff at ultimate build -out? y (Y or N) OK Bypass provided for larger storms? y (Y or N) OK Trench wrapped with geotextile fabric? y (Y or N) OK Pretreatment device provided grass strip prior to trench Porm SW401-Infiltration Trench-Rev.4 Parts I. & II. Design Summary, Page 2 of 2 ISRI ®Iz. THE GPIGINPL PECVGtfPS� Gordon Recyclers, Inc. dba L. Gordon Iron And Metal Co. P.O. Drawer 1 192 Statesville, North Carolina - 28687 Tel (704) 873-9004 Fax (704) 873-9999 January 10, 2008 North Carolina Division of Water Quality Water Quality Section Storm water and General Permits Unit 1617 Main Service Center Raleigh, NC 27699-1617 Subject: Representative Outfall Status L. Gordon Iron & Metal Company 1300 Salisbury Road PO Drawer 1192 Statesville, NC 28687 To Whom It May Concern: "4N 14 L. Gordon Iron & Metal Company has recently added additional outfalls to more effectively manage storm water at our facility. We request representative outfall status for Outfalls 003 and 005. Based on the similarity of facility operations that have the potential to impact storm water, outfall 003 is representative of the storm water quality expected to be discharged through Outfalls 001, 002, 003, 006, 007, and 008; while outfall 005 is representative of storm water discharged from Outfalls 004 and 005. Based on the granting of representative outfall status, we will conduct Annual Analytical Monitoring of Outfalls OO and 005 but continue semi-annual qualitative monitoring of all outfalls (with the exception of 004). Please note that Outfall 004 is at the base of a steep railroad embankment and is not accessible. Therefore, Outfall 004 will not be visually monitored for semiannual events. The site plan indicating the outfall locations, the drainage patterns and the industrial activities is attached. We appreciate your attention to this request. If you have any questions or require additional information, please contact me at (704) 873-9004. Sincerely, Mr. Louis Gordon Vice President Attachment: Site Plan A Tradition of Conserving Natural Resources Since 1917 sY o D 'UN ST` CONCRlE GAS STAR011 © CRANE / GALE ASPHALT q VARHg s GATE p�5 PARI N / 1 CONTAINEq SigtAE, AU10 SIRiA4E \j 2 IN TRAPS SOME q SMPPWC DEPi. BAMTARY SEVER SL P AT BAg OF RARR EYBAHOIERT -NOT ACCES®lF b TO SAMTARY sxER CWCREIE 1 1, / LONYEYdt / 1 sHREngEa S UNPfEPARED 5 STgiSTOROIS O\ / AGE © q 10 1 i EOME T O SG S lY CRAWAGE PNE ❑ / CONQVEIE III4IN \ OY.fl1 OIL STORAGE/USE: O 500—GAL GASOLINE AST Q 1,000—GAL DIESEL AST Q 500—GAL WASTE OIL AST Q 500—CAL WASTE OIL AST O] SHREDER WITH 3 RESERVOIRS ( 2-100 CAL., 1-150 GAL.) O THREE 55—GAL DRUMS O 500—GAL DIESEL AST Q BALER WITH 600—GAL. RESERVOIR O TWO 55—GAL. DRUMS 10 500—GAL WASTE OIL AST 11 SHEAR WITH 1.500 GAL RESERVOIR 12 BALER WITH 450-GAL RESERVOIR 1] BALER ClD S UMURY ROAD ' BNS \ ".2 CpICTETE � q STAPLESS STORAGE NW-REt STgtAGE SCALE (IN FEET) 65 130 130 0 REFERENCE: BASE MAP BY W.Z.BAUMGARTNER & ASSOCIATES, INC. DATED 09/25/98 13 9 I MP RAP mmH EcTILS LEGEND: ❑ = DROP INLET y = DRAINAGE mx = OUTFALLS ® = OIL WATER SEPERATOR • = RETENTION POND = RAILROAD TRACK OENTRACE/SCALE ONON-FERROUS WAREHOUSE/STORAGE © FERROUS AREAS OMAINTENANCE SITE FEATURES AND OIL STORAGE UNIT(S) LOCATION(S) ARE APPROXIMATE CAROLINAS FIGURE 2 SITE PLAN L. GORDON IRON & METAL COMPANY 1300 SALISBURY ROAD STATESVILLE, NORTH CAROLINA PROJECT NO. 09.15194 DRAWN BY/DATE WIO-10/29/2007 1 CHECKED BY/DATE Michael F. Fasley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality November 20, 2006 Louis Gordon L Gordon Iron & Metal Co PO Drawer 1192 Statesville NC, 28687 Subject: NPDES Stormwater Permit Coverage Renewal L Gordon Iron & Metal Co CDC # NCG200363 Iredell County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG200000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwaler general permit. Due to resource constraints, the Division has been unable to adequately consider appropriate modifications to the permit. Therefore, the permit has been reissued without changes from the previous permit, so all conditions remain the same. The permit term for the reissued permit is two years, expiring on September 30, 2008. The general permit may be modified and reissued prior to its expiration. The permit is reissued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCG200000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Yadkin -Pee Dee of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext. Bethany Georgoulias. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office Nor" IhCarolina Naturally Wetlands and Stornnvater Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Internet: h2o.enrstaleoc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 An Equal OpportunitylAKrmadve Action Employer — 50% Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG200000 CERTIFICATE OF COVERAGE No. NCG200363 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, L GORDON IRON & METAL CO is hereby authorized to discharge stormwater from a facility located at L Gordon Iron & Metal Co 1300 Salisbury Rd Statesville Iredell County to receiving waters designated as , a class Unnamed Tributary to Third Creek stream, in the C River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG200000 as attached. This certificate of coverage shall become effective November 20, 2006. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day November 20, 2006 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Michael 17. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division or Water Quality July 25, 2005 Louis Gordon L Gordon Iron & Metal Co PO Drawer 1192 Statesville, NC, 28687 Subject: NPDES Stormwater Permit Coverage Renewal L Gordon Iron & Metal Co COC Number NCG200363 Iredell County Dear Permittee: Your facility is currently covered for stormwater discharge under General Permit NCG200000. This permit expires on October 31, 2005. The Division staff is currently in the process of renewing this permit. When a draft version is available for notice and public comment, it will be posted on our website at http://h2o.enr.state.nc.us/su/. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, enclosed you will find a Permit Coverage Renewal Application Form. The application must be completed and returned by August 19, 2005 in order to assure continued coverage under the general permit. Letters confirming our receipt of the completed application will not be sent. Failure to request renewal within the time period specified may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that "no exposure exclusion" is now available to all operators of industrial facilities in any of the categories of "storm water discharges associated with industrial activity," (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater Permitting Unit Web Site at http://h2o.enr.state.nc.us/su/. If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions can be found on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Bethany Georgoulias of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext. 529. Sincerely, Bradley Bennett Supervisor, Stormwater & General Permit Unit Cc: Central Files Mooresville Regional Office SWPU Files Om Nu�'thC;u'olina Aatrrra/!y Wetlands and Stormwater Branch 1617 Mail Service Center Raleigh, NC 27099-1617 Phone (919) 733-5083 Internet h2o.em.state.nc.us 512 N- Salisbury St. Raleigh, NC 27604 FAX (919) 733-9012 An Equal Opportunity/Affirmative Action Employer— 50 % Recycled/10% Post Consumer Paper State of North Carolina Department of Environment and Natural ReSOUices Division of Water Quality Michael F. Easley, Governor Sherri Evans -Stanton, Acting Secretary Kerr T. Stevens, Director LOUIS GORDON L. GORDON IRON AND METAL CO. P.O. DRAWER 1192 STATESVILLE, NC 28687 Dear Permittee: January 16, 2001 A- ... 1 NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit L. Gordon Iron and Metal Co. COC Number NCG200363 Iredell County In accordance with your application for a discharge permit received on July 31, 1995 we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .I and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6. 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and rcissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Enclosed is a permit package which contains the following information: * A copy of general Stormwater permit NCG200000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines key requirements and addresses frequently asked questions * A Certificate of Coverage If you have any questions concerning this permit, please contact Aisha Lau at telephone number (919) 733-5083 est. 578. Sincerely, rml�lI�U11.SIGNr! � " forSteCv�etTIS MILLS cc: Central Files Stormwater and General permits Unit Files Mooresville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG200000 CERTIFICATE OF COVERAGE No. NCG200363 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, GORDON INDUSTRIES, INC. is hereby authorized to discharge stormwater from a facility located at L. GORDON IRON AND METAL CO. IREDELL COUNTY to receiving waters designated as an unnamed tributary to Third Creek, a class C stream, in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, IV, V, and VI of General Permit No. NCG200000 as attached. This certificate of coverage shall become effective January 16, 2001, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 16, 2001. t7RIGlNIILSIGNE71 ^Y WEI UAM C. M!Ls S for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission I , i 4-7 38 0 E- U - �Ts .4 U, 4A 9 juv�l \j �07 JR I , 22 I �vl� 'M a, k 8 23� 0, b c 2321 �o Z, 00 v J J oo N jr- 35' 46' 30"Lat 1. off ell Hig J, 23 V SUE W tIlgF, ILOCAII 1-Y )L 0, T EXTfIBrr NO. IL GORDON MON a MIZOTA (C(DWIUDAMU STATESVILLE, NORTH CAROLINA W. Z. BAUMGARTNER & ASSOCIATES INC. P. 0. BOX 786 BRENTWOOD, TENNESSEE 37024 A FACILITY COUNTY NPDES i '' AIC G cp D ' 3 .1 MAP # DSN FLOW /J 1A SUB BASIN 63 LATTITUDE 35 �CP� 3v� LONGITUDE 83 5(3 b RECEIVING STREAM STREAM CLASS QISCK4RGE CLASS EXPIRATION DATE 1-tMA/A-ME✓D-rAI3u7A-Iz� To ?-Hif9b CREUK 10 C- ,SToR M wATE-/� 08-3/—q-7 State of North Carolina Department of Er-vironment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director November 9, 2000 SAUL GORDON L. GORDON IRON AND METAL CO. P.O. DRAWER 1192 STATESVILLE, NC 28687 1 o ® NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Stormwater Permit Renewal L. Gordon Iron and Metal Co. COC Number NCG030363 IredelI County Dear Permittee: The general stormwater permit for scrap metal recycling industries, NCG200000, was issued on November 1, 2000. Since there has been a considerable time lag since your permit application was received on. July 31, 1995 this letter is being sent to ensure that the contact information that we have is correct. Enclosed with this letter you should find a contact information update form with the information that the Division has on your facility. Please check to see whether or not this information is correct. If any of the information has changed from what our records show, please make the appropriate corrections in the empty blanks to the right of the information and mail the corrected form to us by December 8, 2000. Sign and mail the information form regardless of whether or not any changes need to be made. Upon receipt of your information form you will be mailed a Certificate of Coverage with a new number of the format NCG200***. if you were one of the few facilities that received coverage under the NCG030000 general permit prior to the issuance of this permit your existing NCG030000 permit coverage will be rescinded concurrent with the issuance of your new Certificate of Coverage. Thank you for your continued cooperation in complying with the Federal NPDES stormwater permitting program. If you have any questions regarding this request please contact Ms. Valery Stephens at (919) 733-5083, ext. 520. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Stormwater-and General Permits Uni-t D 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733.9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper