NCG170117_COMPLETE FILE - HISTORICAL_20020215

STORMWATER DIVISION CODING SHEET
RESCISSIONS
PERMIT NO.
DOC TYPE
COMPLETE FILE - HISTORICAL
DATE OF
RESCISSION
❑ ab b
YYYYMMDD

�r
State of North Carolina
Department of Environment
and Natural Resources
givision of Water Quality
U ✓Michael F. Easley, Governor
�bNWilliam G. Ross Jr., Secretary
�1 Gregory J. Thorpe, Ph.D.,Acting Director
February 15, 2002
James W. McEwen
Alamac Knit Fabrics / Hamilton Plant
PO Box 1347
Lumberton NC 28359
Dear James W. McEwen:
A'NT4
Iv a
`lo0
NCDENR
NORTH CA.ROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
RECEIVED
FEB 2 1 2002
DWQ-WARD
Subject: Acknowledgement of Rescission Request
Alamac Knit Fabrics / Hamilton Plant
NPDES Permit No. NC0001961
Martin County
This is to acknowledge receipt of your request that NPDES Permit No. NC0001961
be rescinded. Your request indicated that this permit is no longer needed.
By copy of this letter, I am requesting confirmation from our Washington Regional
Office that this permit is no longer needed. After verification by the Regional Office that
the permit is no longer needed, NPDES Permit No. NC0001961 will be rescinded.
If there is a need for any additional information or clarification, please do not hesitate
to contact Robert Farmer at [phone], ext. 531.
Sincerely,
'Az__ E. Shannon Langley, Supervisor
Point Source Compliance/ Enforcement Unit
cc: Washington Water Quality Regional Supervisor - w/attachments
Point Source Branch - Dave Goodrich - w/attachments
Point Source Branch - Robert Farmer - w/attachments
Central Files- w/attachments
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
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DYERSBURG CORPORATION
S0 3
November 27, 2001
Mr. Charles H. Weaver, Jr.
NPDES Unit
North Carolina Department of Environment and Natural Resources
1617 Mail Service Center
Raleigh, NC 27699-1617
Reference: Renewal Notice - NPDES Permit NC 0001961
Alamac Knit Fabrics, Inc. Hamilton Plant
Martin County
Dear Mr. Weaver:
I write to acknowledge receipt your letter dated October 31, 2001, containing renewal instructions
for NPDES Permit NC 0001961, and to provide notice that this permit will not be renewed.
Alamac Knit Fabrics, Inc., is permanently closing the Hamilton Plant wastewater treatment plant in
coordination with the Washington Regional Office, Water Quality Section and so, will not discharge
treated wastewater after the current permit expires on May 31, 2002.
The Hamilton Plant has been sold and its new owner, Penco Products, Inc., routed the domestic and
process wastewater streams to the Town of Hamilton treatment facility. In fact, under the existing
permit, we will discharge the water remaining in the treatment plant within three (3) weeks and
immediately request rescission of the permit.
Please do not hesitate to contact me if additional information is required.
Sincerely,
W rt(e�
John W. McEwen
cc: Mr. William S. Shropshire, Dyersburg Corporation (Electronic Mail)
Mr. Bob Heffernan, Penco Products, Inc. (Electronic Mail)
Mr. Dail Rodgerson, Penco Products, Inc. (Electronic Mail)

NPDES FACILITY AND PERMIT DATA 02/14/02 09:53:14
UPDATE OPTION TRXID 5NU KEY NC0001961
PERSONAL DATA FACILITY APPLYING FOR PERMIT REGION
FACILITY NAME> ALAMAC KNIT FABRICS/ HAMILT*** COUNTY> MARTIN 07
ADDRESS: MAILING (REQUIRED) LOCATION (REQUIRED)
STREET: P.O. BOX 1347 STREET: HIGHWAY 125 SOUTH
CITY: LUMBERTON ST NC ZIP 28359 CITY: HAMILTON ST NC ZIP 27840
TELEPHONE [phone] DATE FEE PAID: 10/25/96 AMOUNT: 300.00
STATE CONTACT> CLARK PERSON IN CHARGE JAMES H. WALTERS
1=PROPOSED,2=EXIST,3=CLOSED 2 1=MAJOR,2=MINOR 1 1=MUN,2=NON-MUN 2
LAT: 3556080 LONG: 07711410 N=NEW,M=MODIFICATION,R=REISSUE> R
DATE APP RCVD 10/28/96 WASTELOAD REQS
DATE STAFF REP REQS 10/31/96 WASTELOAD RCVD 02/25/97
DATE STAFF REP RCVD 12/17/96 SCH TO ISSUE 04/28/97
DATE TO P NOTICE 03/12/97 DATE DRAFT PREPARED
DATE OT AG COM REQS / / DATE DENIED
DATE OT AG COM RCVD / / DATE RETURNED
DATE TO EPA / / DATE ISSUED 04/28/97 ASSIGN/CHANGE PERMIT
DATE FROM EPA / / EXPIRATION DATE 05/31/02
FEE CODE ( 2 ) 1=(>10MGD),2=(>lMGD),3=(>O.lMGD),4=(<O.1MGD),5=SF,6=(GP25,64,79),
7=(GP49,73)8=(GP76)9=(GP13,34,30,52)0=(NOFEE) DIS/C 55 14 15 16 02 CONBILL ( )
COMMENTS: PERMIT RESCISSION REQUESTED 11/27/2001 - RF
MESSAGE: *** DATA MODIFIED SUCCESSFULLY ***

_..._-_ e
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
D E N R
January 14, 2000
JEFF MUSSELWHITE
ALAMAC KNIT FABRICS INC-MARTIN
P.O. BOX 1347
LUMBERTON NC 28359
Subject: Rescission of NPDES Permit
Permit No. NCG 170117
Dear JEFF MUSSELWHITE:
i
LlLF
- 1 2000
_N REGIONAL OFFICE
ALAMAC KNIT FABRICS INC-MARTIN
Martin County
Reference is made to your request for rescission of the subject NPDES Permit.
Staff of the Washington Regional Office have confirmed that this Permit is no longer
required. Therefore, in accordance with your request, NPDES Permit No. NCG 170117
is rescinded, effective immediately.
If in the future you wish to again discharge stormwater to the State's surface waters,
you must first apply for and receive a new NPDES Permit. Operating a facility without
a valid NPDES Permit will subject the responsible party to a civil penalty of up to
$10,000 per day.
If it would be helpful to discuss this matter further, I would suggest that you contact
the Water Quality staff, Washington Regional Office at [phone].
:;L
0� /
Kerr T. Stevens
cc: Martin County Health Department
Washington --Water Quality Regional Supervisor- _w/attachments
Point Source Branch - Bradley Bennett
Fran McPherson, DWQ Budget Office
Point Source Compliance - Robert Farmer - Wattachments
Mr. Roosevelt Childress, EPA
Central Files - Wattachments
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Washington Regional Office
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
DIVISION OF WATER QUALITY
December 20, 1999
MEMORANDUM
To: Robert Farmer
Through: Roger Thorpe /
From: Robert Tankard 1-7-
Subject: Alamac Knit Fabrics Inc.
Permit No. NCG 170117
Craven County
�1^ r Q,
cf _..r 2o.lns
Alamac Knit Fabrics has requested to rescind Permit No. NCG170117 per their letter dated
October 4, 1999. Alamac Knit Fabrics has discontinued operation at the site. This office requests
that Permit No. NCG170117 be rescinded. If you should have any questions concerning this
please call me at [phone].
Copy: WaRO
NPDES Permit Unit
Central Files
943 Washington Square Mall, Washington, North Carolina 27889 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer

State of North Carolina IT
Department of Environment
and Natural Resources /�a
Division of Water Quality
h�� p James B. Hunt, Jr., Governor D E I V fl
Bill Holman, Secretary
Kerr T. Stevens, Director
October 4, 1999
JEFF MUSSELWHITE
ALAMAC KNIT FABRICS INC-MARTIN
P.O. BOX 1347
LUMBERTON NC 28359
Subject: Acknowledgement of Rescission Request
ALAMAC KNIT FABRICS INC-MARTIN
NPDES Permit No. NCG170I I7
MARTIN County
Dear JEFF MUSSELWHITE:
This is to acknowledge receipt of your request that NPDES Permit No. NCG 170117
be rescinded. Your request indicated that this permit is no longer needed.
By copy of this letter, I am requesting confirmation from our Washington Regional
Office that this permit is no longer needed. After verification by the Regional Office that
the permit is no longer needed, NPDES Permit No. NCG170117 will be rescinded.
If there is a need for any additional information or clarification, please do not hesitate
to contact Robert Farmer at [phone], ext. 531.
Sincere] ,
E. Shannon Langley, Superviso
Point Source Compliance/ Enforcement Unit
cc: Washington Water Quality Regional Supervisor - w/attachments
Point Source Branch - Bradley Bennett - w/attachments
'Point -Source-Branch. RoberiFarmer, aw/attachments
Central Files- w/attachments
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10 % post -consumer paper

'k`o6#4 Fifovr
Alamac Knit Fabrics, Inc.
A Wholly Owned Subsidiary of Dyersburg Corp.
P.O. Box 1307, Lumberton, NC 28359-1347 Area [phone]
Jeff Musselwhite
Division Environmental Coordinator
August 30, 199 i
P.'' J
3 1, 1, :'i U
POINR - WATER QUALITY
T SOURCE BRAN H
Division of Water QualityfWQ Section
Stormwater and General Permits Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
To Whom It May Concern:
This letter is being written to request that your office rescind the Stormwater General Permit for
the Hamilton Plant of Alamac Knit Fabrics. The plant has been permanently shut down due to
business conditions and all bulk process chemicals have been removed. At this point,
Stormwater exiting the property should not be impacted since there are noindOstrikl activities
taking place at this site. The certificate of coverage for the Hamilton Plant i 1n7I0117.
Please advise if you require any further information regarding this matter. 1 `tC61 1
Sincerely,
Jeff Musselwhite
c: Washington Regional Office
Mr. Jim Walters
Mr. Dail Rodgerson

1V G'ULJ LHl.1L111 H1VL +
UPDATE OPTION TRXID 5NU KEY NCG170117
Pt,RSONAL DATA FACILITY APPLYING FOR PERMIT REGION
FACILITY NAME> ALAMAC KNIT FABRICS INC-MAR*** COUNTY> MARTIN 07
ADDRESS: MAILING (REQUIRED) LOCATION (REQUIRED)
STREET: P.O. BOX 190 STREET: P.O. BOX 190
CITY: HAMILTON ST NC ZIP 27840 CITY: HAMILTON ST NC ZIP 27840
TELEPHONE [phone] DATE FEE PAID: 01/19/99 AMOUNT: 80.00
STATE CONTACT> ULMER PERSON IN CHARGE DAIL RODGERSON
1=2ROPOSED,2=EXIST,3=CLOSED 1 1=MAJOR,2=MINOR 2 1=MUN,2=NON-MUN 2
LAT: 3556000 LONG: 07712000 N=NEW,M=MODIFICATION,R=REISSUE> R
DATE APP RCVD O1/19/99 WASTELOAD REQS
DATE STAFF REP REQS / / WASTELOAD RCVD
DATE STAFF REP RCVD / / SCH TO ISSUE
DATE TO P NOTICE / / DATE DRAFT PREPARED
DATE OT AG COM REQS / / DATE DENIED
DATE OT AG COM RCVD / / DATE RETURNED
DATE TO EPA / / DATE ISSUED O8/01/99 ASSIGN/CHANGE PERMIT
DATE FROM EPA / / EXPIRATION DATE 07/31/04
FEE CODE ( 0 ) 1=(>10MGD),2=(>1MGD),3=(>O.1MGD),4=(<O.1MGD),S=SF,6=(GP25,64,79),
7=(GP49,73)8=(GP76)9=(GP13,34,30,52)0=(NOFEE) DIS/C 73 CONBILL ( )
COMMENTS: REQUEST TO RESCIND TO RF 8/31/99 - PLANT CLOSED
MESSAGE: ADFE191 *** NO MODIFICATIONS MADE TO SCREEN ***

State of North.Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
July 28, 1999
DAIL RODGERSON
ALAMAC KNIT FABRICS INC.-HAMILTON PLANT
P.O. BOX 190
HAMILTON. NC 27840
Dear Permittee:
1�
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Stormwater Permit
Alamac Knit Fabrics Inc. -Hamilton Plant
COC Number NCG 170117
Martin County
In response to your renewal application for continued coverage under general permit NCG 170000, the Division of
Water Quality (DV1Q) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6. 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG 170000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permiuee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Darren England of the Central Office
Stormwater and General Permits Unit at [phone], ext. 545
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Washington Regional Office
o �@LJW� D
AUG - 5 1999
WASHINGTON REGIONAL OFFICE
DWO
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170117
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended.
ALAMAC KNIT FABRICS INC.-HAMILTON PLANT
is hereby authorized to discharge stormwater from a facility located at
ALAMAC KNIT FABRICS INC.-HAMILTON PLANT
P.O. BOX 190
HAMILTON
MARTIN COUNTY
to receiving waters designated as the Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions setforth in Parts I, II, III,
IV, V, and VI of General Permit No. NCG 170000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 28, 1999.
for Kerr "I'. Stevens. Director
Division of Water Quality
By Authority of the Environmental Management Commission

P7
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director`
A4
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CEIV
WASHIN TONED
OFFICE
MAY 0 2.1995
April 28, 1995 a M.
Dail Rodgerson
Alamac Knit Fabrics Inc.
P.O. Box 190
Hamilton, NC 27840
Subject: General Permit No. NCG 170000
Alamac Knit Fabrics Inc.
COC NCG170117
Martin County
Dear Dail Rodgerson:
In accordance with your application for discharge permit received on February 27, 1995, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and
the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MR. STEVE ULMER at telephone
number 919/733-5083.
1cc: Washington Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Sincerely, orl5i � ` v
Coleen ^i. `'iuliLu.
A. Preston Howard, Jr. P.E.
Telephone [phone] FAX [phone]
50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO, NCG170000
CERTIFICATE OF COVERAGE NO, NCG170117
STORMW ATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Alamac Knit Fabrics, Inc.
is hereby authorized to discharge stormwater from a facility located at
Hamilton Plant
NC Hwy 125
Hamilton
Martin County
to receiving waters designated as the Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG 170000 as attached.
This Certificate of Coverage shall become effective April 28, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 1995.
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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HAMILTON QUADRANGLE )))N
NORTH CAROLINA
7.5 MINUTE SERIES (TOPOGRAPHIC)
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NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
NOTICE OF INTENT REQUESTING COVERAGE UNDER
GENERAL PERMIT NO. NCG170000
STORMWATER DISCHARGES associated with activities classified as Textile Mill Products
[Standard Industrial Classification Code (SIC) Major Croup 22].
Complete this Notice of Intent (NOT) and mail to the following address:
North Carolina Division of Environmental Management
Water Quality Section, NPDES Group
P.O. Box 29535
Raleigh, North Carolina 27626-0535
The NOI must 9e accompanied with a general permit filing fee of $400.00 and a copy of a county
map or USGS quad with the location of the facility clearly marked on the map. The check should
be made out to the North Carolina Department of Environment, Health, and Natural Resources.
J
I. Facility Owner/Operator Information
Provide the following location information for the owner/operator of the facility. This may or may
not be the same as the facility location information.
Name: Alamac Knit Fabrics, Inc. Hamilton Plant
Address: P.O. Box 190
City:
Hamilton
Zip: 27840 Phone: ( 919 ) 798-4911
II. Facility Location Information
State: NC
Fill in the appropriate requested facility location information in the spaces provided. Do not write
"same as above".
Facility Name: Alamac Knit Fabrics, Inc.
Contact: Kerry Spivey
Address: P.O. Box 190
City:
Hamilton
State: NC Zip: 27840
County: Martin Phonef 919 ) 798-4911
NOI 17 Page I of 3 Pages

Provide a narrative description of how to get to the facility (use street names, state road numbers,
and distance and direction from a roadway intersection).
Narrative Description of Facility Location:
Highway 125 South 1 mile from Hamilton
III. Industrial Activity
Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary
industrial activity at this facility: SIC Code 2257
Provide a brief narrative description of the types of industrial activities and products
manufacr: red at this facility:
Dyeing, knitting, and finishing of apparel fabrics; polyester/cotton fabric
IV. General Facility Information
1. Answer the following questions by indicating the appropriate response (yes or no)
with a check mark in the space provided to the right of each question:
a. Does this facility have any NPDES Permits? X yes _no
b. Does this facility have any Non -Discharge permits (ex: recycle permits)? des _no
c. Are vehicle maintenance activities occurring on site? X yes _no
d. Are any best management practices employed for stormwater control? des _no
e. Is this an existing facility? _yes _no
f. Is L`1is facility a Hazardous Waste Treatment, Storage, or Disposal facility? _yes x no
g. Is this facility a Small Generator of Hazardous Waste? yes _no
2. List the permit numbers for all NPDES and Non -Discharge permits currently held by this
facility:
3. If this is a proposed facility, list the date operation is scheduled to begin ;
4. How many stormwater discharge points (ditches, pipes, channels, etc. that convey stormwater
from the property) does the facility have? 2
5. What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the
facility stormwater discharges end up in? If the site stormwater discharges to a separate storm
sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh
municipal storm sewer).
Roanoke River
NOI 17 Page 2 of 3 Pages

V. Certification
I hereby request coverage under the referenced General Permit I understand that coverage under
this permit will constitute the permit requirements for the discharge(s) and is enforceable in the
same manner as an individual permit
I certify that I am familiar with the information contained in the application and that to the best of
my knowledge and belief such information is true, complete, and accurate.
Signature
Dail Rodgerson
print or type name of person signing above
Plant Manager
title
a- ay 5S'
date
North Carolina General Statute 143-215.6(B)(2) provides, that: Any person who knowingly makes
any false statement, representation, or certification in any application, record, report, plan or other
document files or required to be maintained under Article 21 or regulations of the. Environmental
Management Commission implementing that Article, or who falsifies, tampers with cr knowingly
renders inaccurate any recording or monitoring device or method required to be operated or
maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed
$10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001
provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years,
or both, for similar offense.)
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NOl 17 Page 3 of 3 Pages

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ALAMAC KNIT FABRICS, INC.
1
Hamilton Plant
WASHIVGCT N pFFICE
MAY 16 1996

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1 INTRODUCTION
This Stormwater Pollution Prevention Plan has been developed under guidelines
provided by the North Carolina Division of Environmental Management for
stormwater discharges associated with industrial activity. The purpose of this plan
is to make all employees aware of sources that can cause stormwater pollution,
and to train employees in work practices that can reduce the risk of pollution in
stormwater. These practices include good housekeeping, proper material handling,
spill response, and clean-up.
Alamac Knit Fabrics owns and operates a textile manufacturing facility on 107
tacres of land on NC Highway 125 adjacent to the city limits of Hamilton, NC . This
site has been in operation since 1962 and was built by Beaunits Inc. and
subsequently purchased by WestPoint Stevens (formerly WestPoint Pepperell).
' Operations in the manufacturing facility consist of fabric preparation, piece dyeing,
knitting, and finishing. All process and sanitary wastewater generated at this
facility is treated at the facility's permitted Wastewater Treatment Plant.
Stormwater runoff from the facility exits the plant property via two canals and
' eventually discharges into the Roanoke River. A portion of the stormwater flow
from the site is recharged into the ground. This facility consists of approximately
1 383,533 square feet of floor space.
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STORMWATER POLLUTION PREVENTION PLAN
WESTPOINT STEVENS
ALAMAC KNITTING DIVISION
HAMILTON PLANT
Emergency Contact: Dail Rodgerson
Title: Plant Manager
Secondary Contact: Jakie Roberson
Title: Assistant Plant Manager/
CCO
Work Phone: [phone]
Emergency Phone: [phone]
Work Phone: [phone]
Emergency Phone: [phone]
Type of Manufacturer: Apparel Fabric - Knit, Dye and Finishing
Operating Schedule: 24 hours per day / seven days per week
Number of Employees: 550
Average Wastewater Discharge: 1.5 MGD
Stormwater Permit Number: NCG 170152
NPDES Permit Number: NC0001961
Air Permit Number: 1002R
Sludge Application Permit Number: W00004227
HAMILTON PLANT 2 STORMWATER POLLUTION PREVENTION PLAN

PLANT STORAGE PRACTICES
I. Process Chemicals/fuels
Outdoor raw materials storage at this facility consists of process chemicals
and fuels. All outside storage tanks are located within concrete containments
to avoid any problems associated with runoff. The only active outside tanks
not in containments are the liquefied propane gas tanks and the Hydrogen
Peroxide tanks which pose little threat of contaminating stormwater runoff.
The loading and unloading of process chemicals/fuels takes place over
concrete or inside of containments. Plant policy dictates a minimum of two
people present during loading operations.
II. Additional Outdoor Storage
Other items stored outdoors would consist primarily of metal process
equipment. Consistent with textile usage, the majority of this equipment is
fabricated from stainless steel and is being held for reuse as the need arises.
This equipment is cleaned thoroughly prior to storage and poses little threat of
contaminating runoff.
III. Waste Disposal
Solid waste is disposed of in a 40 cubic yard, enclosed dumpster with a
compactor. This dumpster is picked up approximately every 10-11 days or as
needed. The contents are taken to the Martin/Bertie sanitary landfill. There is
an open dumpster on site for use in the collection of scrap metal for recycling.
This dumpster is emptied as necessary. There is an additional enclosed
dumpster located in the shipping and receiving area for recyclable cardboard.
This dumpster is picked up approximately every 30 days. The sludge from the
waste water treatment plant is spray applied at agronomic rates on a permitted
HAMILTON PLANT 3 STORMWATER POLLUTION PREVENTION PLAN

II
site adjacent to the plant. All process related liquid waste from inside the
facility is sent to the waste water treatment plant.
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HAMILTON PLANT
4 STORMWATER POLLUTION PREVENTION PLAN
1

Loading and Unloading Activities
1. Dyes and Dye Auxiliaries
Dyes and associated dye related chemicals are unloaded at the
shipping/receiving warehouse. This dock is constructed so the back of the
truck being unloaded is flush with the dock door. This prevents these items
from being exposed to rain during loading and unloading. These items are then
stored in the dye/chemical storage site and are at no time exposed to rain
runoff.
2. Additional Dyehouse Chemicals
Other dyehouse chemicals, such as salt, etc. are unloaded at the dyehouse
loading dock. The loading ramp is constructed so that the back of the truck is
flush with the dock door and these items are not exposed to rain during
loading and unloading. These items are then stored in the dye/chemical
warehouse and are at no time exposed to rain runoff. Bulk chemical storage is
also located in the vicinity of dyehouse loading dock. There are eight bulk
tanks located in this area. Each of these are located within concrete
containments. Any spillage occurring at the dyehouse loading dock or the
solid waste dumpster would be contained in a concrete and curbed area. This
area contains a locked valved sump which drains by gravity to the WWTP.
The concrete containments around the bulk tanks have locked valves and con
be drained into this area in the event of a spill or accumulation of excess rain
water. Run off from the solid waste dumpster also accumulates in this area
and is drained to the WWTP.
3. Fuels
Fuel storage at this facility consists of liquefied propane gas, #6 fuel oil,
gasoline, and diesel fuel. The #6 fuel oil is contained in four tanks located
within a concrete containment dike adjacent to the boiler room. Unloading of
this fuel takes place over a curbed, concrete pad with a locked drain. This
HAMILTON PLANT 5 STORMWATER POLLUTION PREVENTION PLAN

area has an 800 gallon capacity. Spill control material is stored nearby in case
of need. The gasoline and diesel fuel tanks are located within a concrete
containment and these fuels are dispensed over a concrete pad. Diesel fuel is
also stored in a 500 gallon tank in the fire pump house. This tank is not diked,
but is contained so as not to be exposed to stormwater runoff. Liquefied
propane gas is contained in four 30,000 and one 12,000 gallon tanks in a
fenced tank farm located across state road 1429 from the plant. Used oil is
stored in 1200 gallon locked tank located under a shelter over a concrete dike.
HAMILTON PLANT
6 STORMWATER POLLUTION PREVENTION PLAN
II

NON -STORM WATER DISCHARGE
ASSESSMENT AND CERTIFICATION
Worksheet #5
Completed by:
Title:
Date:
Date of
Test or
Evaluation
Outfall Directly
Observed During the
Test (Identify as indicated on
the site ma)
Method Used to
Test or Evaluate
Discharge
Describe Results from Test for
the Presence of Non -Storm
Water Discharge
Identify Potential
Si nificant Sources
Name of Person Who
Conducted the Test or
Evaluation
CERTIFICATION
I, (responsible corporate official), certify under penalty of law that this document and all attachments were
prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering
the information, the information submitted is, to the best of my knowledge and belief, true accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the possiblity of fine and imprisonment for knowing violations.
A. Name & Official Title (type or print) I B. Area Code and Telephone No.
C. Signature D. Date Signed

LIST OF SIGNIFICANT SPILLS AND LEAKS
Worksheet #4
Completed by:
Title:
Date:
Directions: Record below all significant spills and significant leaks of toxic or hazardous pollutants that have occurred at the facility in the three
years prior to the effective date of the permit.
Definitions: Significant spills include, but are not limited to, realeases of oil or hazardous substances in excess of reportable quantities.
1st Year Prior
Date
(month/day/year)
_
Spill
Leak
Location
(as indicated on site
map)
Description
Response
Procedure
Preventive
Measures
Taken
Type of Material
Quantity
Source, If Known
Reason
Amount of
Material
Recovered
Material No
Longer Exposed
to Storm Water
(True/False)
2nd Year Prior
Date
(month/day/year)
Spill
Leak
Location
(as indicated on site
map)
Description
Response
Procedure
Preventive
Measures
Taken
Type of Material
Quantity
Source, If Known
Reason
Amount of
Material
Recovered
Material No
Longer Exposed
to Storm Water
(True/False)
3rd Year Prior
Date
(month/day/year)
Spill
Leak
Location
(as indicated on site
map)
Description
Response
Procedure
Preventive
Measures
Taken
Type of Material
Quantity
Source, If Known
Reason
Amount of
Material
Recovered
Material No
Longer Exposed
to Storm Water
(True/False)

o ® ® o a o o � ® ® ® ® � ® ® ® ® ® �

STORMWATER MANAGEMENT PLAN
A site assessment was conducted during July of 1995 and March of 1996. This
assessment indicated that current practices provide an effective means of
minimizing contamination of stormwater runoff. When elimination of exposure is
not practical, practices are in place to minimize sources of potential contamination.
SECONDARY CONTAINMENT
All outside storage tanks with the exception of the LPG and Hydrogen Peroxide
tanks are located in containments. (See diagram.)
BEST MANAGEMENT PRACTICES
As a result of the site assessment, the following areas were determined as having
potential for stormwater pollution and the following best management practices
will be implemented.
1. LOADING AND UNLOADING AREAS
a. Bulk chemical loading will adhere to the following procedures:
Vehicle Unloading Procedures
1. Unloading areas are to be attended by the truck driver and one plant
employee designated to oversee unloading operations. These areas are
curbed to reduce the likelihood of an accidental release entering the
waterways.
2. Truck drivers and plant personnel unloading instructions:
a. Observe all normal care in connecting and disconnecting hose and
pipes.
b. Be attentive during unloading.
c. Observe tank level as unloading proceeds to prevent overfilling.
d. Use drip bucket with hose and truck unloading nozzles drained and
wiped before being secured.
HAMILTON PLANT
7 STORMWATER POLLUTION PREVENTION PLAN

3. Fuel and chemical trucks must be in the truck unloading areas for unloading.
Any spillage occurring in this area are to be cleaned up immediately.
4. In case of spills of oil, dyes, or chemicals, Pig safety absorbent material and
wheat straw is kept on hand for immediate use.
5. In case of an oil, dye, or chemical spill, immediate measures are to be taken
to prevent the spill from flowing into the nearby waterway. If the spill
cannot be recovered, it will be absorbed and removed for burial in the
nearest approved landfill.
6. All sand and gravel in unloading areas and diked areas which have absorbed
oil, dye, or chemicals will be periodically removed and replaced with fresh
sand and/or gravel. This removed material is to be disposed of in a proper
landfill area.
7. All minor spills occurring at the oil, dye, and chemical unloading areas
should be cleaned up immediately.
b. Finishing Chemical Drum Unloading
Any spills which occur while in the process of unloading drums of finishing
chemicals will be contained with absorbant and cleaned up immediately.
c. Dyehouse Dye and Chemical Unloading Sites
These sites are not exposed to stormwater runoff. These sites will be
monitored by attending personnel and any spills will be reported and
promptly cleaned up.
HAMILTON PLANT
8 STORMWATER POLLUTION PREVENTION PLAN
1

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2. STORMWATER CONVEYANCES
Storm water exits the plant property primarily from two conveyances. Run off
from the West and South sides of the plant exits the property via a canal
which passes to the Roanoke River through the R.J. Sydenstricken property.
This includes run off from the grassy area adjacent to NC 125, the employee
parking lot, the west segment (front) of the plant and the asphalt parking area
and south segment of the building. Run off from the grassy area is carried by
two grassy swales and converges with another grassy swale which passes
between the parking lot and front of the plant. After they converge, they
enter a culvert which passes under the plant office access road and exit the
property across from the Southwest corner of the plant. run off from the
south side of the building and the associated paved parking area also drain in
the direction of this canal via sheet runoff. This canal forms the boundary of
the plant property on the sludge application site. Flow from this canal passes
through a pond before proceeding to the river. The other major conveyance of
storm water is the steep banked ravine east of the plant. This would be the
eventual means of exit for storm water on the East side of the plant. Any
other run off would be in sheet form. This ravine is also the discharge point
for the waste treatment plant. For the purpose of this plan, the canal on the
South west corner will be designated discharge 001 and the ravine on the
Eastern side will be designated 002.
3. Containments
All containments will be inspected daily. In the event that drainage proves
necessary, the individual responsible for the inspection will note the
appearance of the contents of the containment and indicate the date and time
when the valve is unlocked and re -locked.
1
HAMILTON PLANT
9 STORMWATER POLLUTION PREVENTION PLAN
1

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4. Empty Returnable Drum Storage Area
All drums are triple rinsed when empty per company policy. This takes place
inside the plant in the dyehouse and the rinsate is drained to the WWTP. All
' empty drums are then stored inside the dye/chemical warehouse pending
return to vendors..
5. Equipment and Materials Storage
Surplus equipment which is stored outside will be thoroughly cleaned prior to
storage. Building materials such as pipe, metal, etc. will be stored in a manner
to minimize exposure to stormwater runoff. When possible, these materials will
be stored under shelter or off the ground. These materials will be monitored
and scrap will be removed for recycling as necessary.
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HAMILTON PLANT 10 STORMWATER POLLUTION PREVENTION PLAN
1

SECONDARY CONTAINMENT
The Hamilton Plant has a total of twenty-three outside storage tanks. Twelve of
these tanks contain process chemicals and eleven contain fuels. All of these tanks,
with the exception of the propane and Hydrogen Peroxide tanks are located in
containments. All of the containments are equipped with locked drain valves
draining to the WWTP. Containments with drain valves will be maintained per the
following procedures:
1. Walled area drainage will only be opened to drain rainwater to waterways after
careful inspection to insure that no oil or chemicals will be discharged with the
water.
2. Drain valves will be locked shut. These valves will only be opened under
responsible supervision: date and time to be recorded. The date and time of
closure is to also be recorded along with the person's name. (see enclosed
form)
3. All leaks or spills of oil or liquid chemicals will be removed from walled area by
manual or activated pumps/ejectors.
HAMILTON PLANT 11 STORMWATER POLLUTION PREVENTION PLAN

1N PUMP HO A� / \
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BULK STORAGE TANKS - HAMILTON PLANT
1. RTA Bulk Tank and Dike
2. Acetic Acid Bulk Tank and Dike
3. Hydrogen Peroxide Bulk Tank
4. Finishing Chemical Dike #1
Standapol 617 Bulk Tank
Griffsoft LHS1 Bulk Tank
Permafresh EFC Bulk Tank
Mykon HD Bulk Tank
Griffsoft 1495 Bulk Tank
Griffsoft 998X
5. Finishing Chemical Dike #2
Griffsoft 920 Bulk Tank
Empty Bulk Tank
6. Gasoline and Diesel Fuel Dike
7. #6 Fuel Oil Tanks and Concrete Dike
8. Propane Tanks
9. Storage Area for Pig Safety Absorbent
10. Storage Area for Wheat Straw
11. Diesel Tank in Fire Pump House
12. Used Oil Tank
13. Chemical Unloading Dock
14. Caustic Soda 50%
15. Dye Trailer Unload Area
HAMILTON PLANT
12 STORMWATER POLLUTION PREVENTION PLAN
1

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9
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' SPCC POLICY
Consistent with the existing SPCC plan already in place at this facility, any spill or
' release of chemicals or oil will be reported. The list of contact persons will be
' posted at various sites in the plant for reporting purposes. The off shift contact
person will always be the dyehouse supervisor. This person will then notify and
1 assemble the response team.
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1 HAMILTON PLANT 13 STORMWATER POLLUTION PREVENTION PLAN
1

® ® ® � m ® � v ® ® m ® m m m m ® ® m

I
OIL AND CHEMICAL SUBSTANCE
SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN
SPCC
1 Reporting Procedure
REPORTING A DISCHARGE
In the event of a spill or discharge, immediate action is required to stop the
discharge from reaching a waterway, to notify proper authorities, and to clean up
the material.
A. If an oil or chemical spill occurs during normal working hours, the person
finding the spill shall:
1. Notify supervisor immediately.
2. Supervisor to notify Jakie Roberson, predesignated properly qualified oil
and chemical discharge response coordinator, who is charged with the
responsibility and delegated commensurate authority for directing and
coordinating response operations.
B. If an oil or chemical spill occurs on a holiday or weekend outside of normal
working hours, then the following action is to be taken:
1. The person discovering the spill should notify Jakie Roberson,
predesignated oil and chemical discharge response coordinator.
2. Jakie Roberson, the discharge response coordinator, will survey the
situation, call in the proper personnel to handle the spill, and notify Dail
Rodgerson.
HAMILTON PLANT 14 STORMWATER POLLUTION PREVENTION PLAN

C. In the absence of the predesignated oil and chemical discharge response
coordinator, notify one of the following in descending order:
Name
Work No.
Home No.
1.
Ricky Carson
1188
(919)
792-2697
2.
Jesse Wynn
1192
(919)
792-5165
3.
Elenor Gardner
1154
(919)
792-3090
4.
Randy Miller
1176
(919)
792-1208
5.
Shiela Hoskins
1181
(919)
792-1264
6.
Jeff Musselwhite
2458
(910)
738-9461
If
the spill is of a sufficient
quantity or
composition to
pose a threat of escape
from plant property,
then the Plan Co-ordinator will
contact the appropriate
authorities.
(See Sec.
D. on the following
page.)
NC Department of Environment, Health and Natural Resources - Division of
Environmental Management - Washington Regional Office - 8:00 AM-5:00 PM
[phone].
24 Hour Spill Reporting - 1-800-662-7956
HAMILTON PLANT 15 STORMWATER POLLUTION PREVENTION PLAN

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D. All chemical and oil spills or releases are to be reported to one of the
following:
Name
Gene Roberts
Chris Zodrow
Henry McAdory
Eddie Lanier
Work No.
[phone]
[phone]
[phone]
[phone]
Home No.
[phone]
[phone]
[phone]
[phone]
1. Spills or releases that are not contained and have entered into or may enter
into or upon the navigable waters of the United States or adjoining
shorelines and:
a. Violate applicable water quality standard, or
b. Cause a film or sheen upon or discoloration of the surface of the water
or adjoining shorelines or cause a sludge or emulsion to be deposited
beneath the surface of the water or upon adjoining shoreline.
2. Any spill or release of a hazardous or extremely hazardous substance in a
quantity equal to or greater than is reportable quantity given in 40 CFR Part
302.6 and 40 CFR Part 355 respectively,
MUST BE REPORT IMMEDIATELY
3. Spills or releases that are contained, no possibility of the material entering
upon the navigable waters of the United States and if hazardous or
extremely hazardous substance do not equal or exceed its reportable
' quantity, report within 24 hours of discovery. Should the spill or release
occur when offices are closed, notify immediately on the first working day.
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HAMILTON PLANT 16 STORMWATER POLLUTION PREVENTION PLAN
1

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iSPCC Clean Up Procedure
1
1. In case of spills, oil or liquid chemical, PIG SAFETY, an absorbent material is
tkept on hand for immediate use.
2. In case of an oil or liquid chemical spill, immediate measures are to be taken to
prevent the oil or liquid chemical from flowing into the nearby waterway. If the
oil or liquid chemical cannot be recovered, it will be absorbed and removed for
burial at the nearest approved landfill or disposed of in an approved manner.
3. All gravel or sand in unloading areas which has absorbed oil or liquid chemicals
is periodically removed and replaced with fresh sand and/or gravel. This
removed material is disposed of in a proper landfill area.
4. Minor spills occurring at the oil or liquid chemical unloading rack should always
be cleaned up immediately.
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HAMILTON PLANT 17 STORMWATER POLLUTION PREVENTION PLAN

® ® ® ® ® ® ® ® ® ® m m m = m �

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PREVENTATIVE MAINTENANCE
Preventative maintenance on outside/inside chemical storage will be conducted
monthly. The attached forms shall be used and records of the inspections will be
maintained. Good housekeeping practices will be stressed to employees at every
opportunity.
HAMILTON PLANT
18 STORMWATER POLLUTION PREVENTION PLAN

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CONTAINMENT DRAINAGE LOG
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® m o® m m® m®®® a o® o 0 0® m

M M M ® ® ® M ® M ® M M M _ M M M M
TANKS
DATE
INSPECTOR
CONDITION
COMMENTS
Oil Tank No. 1
Oil Tank No. 2
Oil Tank No. 3
Oil Tank No. 4
Gasoline Tank
Diesel Tank
Hydrogen Peroxide Tank
RTA Tank
Acetic Acid Tank
Standopo1 617
LHS-1 Tank
EFC Tank
MYKON HD Tank
Griffsoft 1495
920 Tank
Empty
Griffsoft 998X
DIESEL
USED OIL TANK
Caustic Soda

®® M®® IM M M M M M M M M M M M® M
TANKS
DATE
INSPECTOR
CONDITION
COMMENTS
Oil Tank No. 1
Oil Tank No. 2
Oil Tank No. 3
Oil Tank No. 4
Gasoline Tank
Diesel Tank
Hydrogen Peroxide Tank
RTA Tank
Acetic Acid Tank
Standopol 617
LHS-1 Tank
EFC Tank
MYKON HD Tank
Griffsoft 1495
920 Tank
Empty
Griffsoft 998X
DIESEL
USED OIL TANK
Caustic Soda

® � o 0 0 0 ® ® ® = = = m

Semi -Annual Tank Inspection
No. 6 Fuel Oil Tank 1 Capacity - 25.000 Steel Constructio Age - 32 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Properly Sealed
Tank Stands & Foundations
Level Gauge Operation
Heat Exchanger:
Inspect for Leaks
Operation of Temp. Controller
Insulation
Piping: Fill, Outlet & Return
Insulation
Steam Trace System
Pipe Condition

0 0 0 0ii-al o o®®® m m m®®® o

®® M M M M M M®®®®®® M M_ M M
Semi -Annual Tank Inspection
No 6 Fuel Oil Tank 2 Capacity - 25,000 Steel Constructio Age - 32 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Properly Sealed
Tank Stands & Foundations
Level Gauge Operation
Heat Exchanger.
Inspect for Leaks
Operation of Temp. Controller
Insulation
Piping: Fill, Outlet & Return
Insulation
Steam Trace System
Pipe Condition

M M M M IM ®®®®® M_ M M M® M M iM
Semi -Annual Tank Inspection
No. 6 Fuel Oil Tank 3 Capacity - 20,000 Steel Constructio Age - 20 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Properly Sealed
Tank Stands & Foundations
Level Gauge Operation
Heat Exchanger:
Inspect for Leaks
Operation of Temp. Controller
Insulation
Piping: Fill, Outlet & Return
Insulation
Steam Trace System
Pipe Condition

M M ® ® ® ® ® ® ® ® ® ® ® M ® M IM M M
Semi -Annual Tank Inspection
No, 6 Fuel Oil Tank 4 Capacity - 100,000 Steel Constructio Age - 19 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Properly Sealed
Side Access Door Properly Sealed
Tank Stands & Foundations
Level Gauge Operation
Heat Exchanger:
Inspect for Leaks
Operation of Temp. Controller
Insulation
Piping: Fill, Outlet & Return
Insulation
Steam Trace System
Pipe Condition

M ® ® ® ® ® M M ® ® w M w M _ M ■moo
Semi -Annual Tank Inspection
Gasoline Capacity - 1,000 Steel Constructio Age - 4 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Tank Supports
Welded Seams
Fill & Outlet Piping:
Pipe Condition
Leaks
Wiring to Pump
Hose Condition
Leak

M M M M ® M M ® 0 ® IM ® ® M O M
Semi -Annual Tank Inspection
Diesel Fuel Capacity - 500 Steel Constructio Age - 7 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Tank Supports
Inspect Welded Seams
Fill & Outlet Piping:
Pipe Condition
Leaks
Manual Pumps
Proper Operation
Hose Condition

Semi -Annual Tank Inspection
Hydrogen Peroxide Capacity - 7,000 Steel Constructio Age - 14 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Welded Seams
Tank Vent
Steel Tanks Support Insulated
From Aluminum Tank
Top Access Door Properly Sealed
Access Ladder
Sight Glass Clear, Operating
Piping, Fill & Outlet
Pipe Condition
Leaks
Pump, Teel 2 Hp
Seal Leak
Wiring Condition

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Semi -Annual Tank Inspection
RTA Tank Capacity - 4,800 Steel Constructio Age - 15 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Tank Insulation
Proper Seal on Access Door
Tank Vent
Tank Stands
Level Gauge Operation
Pump, Wilden - Air Operated
Chemical Leaks
Air Leaks
Lubrication Leaks
Piping, Fill Outlet, Steam, Condensate:
Leaks
Pipe Condition
Insulation
Tank Temp. Controller Operation (Steam)

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Semi -Annual Tank Inspection
Acetic Acid Capacity - 6,000 Steel Constructio Age - 16 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Access Ladder
Inspect Tank for Cracks
Piping Supported @ Inlet & Outlet Flanges
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Pump Teel:
Seal - Flanges Leaking
Wiring to Motor
Verify Level Gauge Operation

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Semi -Annual Tank Inspection
Standopol 617 Capacity - 7,000 Fiberglas Constructio Age - 21 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Access Ladder
Top Access Door Sealed
Level Gauge Operation
Piping Supported At Inlet & Outlet Flanges
Inspect Tank for Cracks
Piping, Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump, Teel:
Seal Leaks
Wiring to Motor
Heat Tape Operation
Tank Insulation
Steam Trace Operation

Semi -Annual Tank Inspection
Griffsoft LHS-1 Capacity - 4,000 Fiberglas Constructio Age - 9 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Piping Supported at Flanges
Inspect Tank for Cracks
Check Tank Insulation
Piping, Fill Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump, (2) Teel:
Seal Leaks
Wiring to Motor
ByPass Operation

Semi -Annual Tank Inspection
Permafresh EEC Capacity - 10,000 Fiberglas Constructio Age - 21 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Piping Supported at Flanges
Inspect Tank for Cracks
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump Teel:
Seal Leaks
Wiring to Motor

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Semi -Annual Tank Inspection
Mykon HD Capacity - 3,000 Fiberglas Constructio Age - 21 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Piping Supported at Flanges
Inspect Tank for Cracks
Check Tank Insulation
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump:
Seal Leaks
Wiring to Motor

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Semi -Annual Tank Inspection
Griffsoft 1495 Capacity - 4,900 Fiberglas Constructio Age - 3 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Inspect Tank for Cracks
Heat Tape Operation/Wiring
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump:
Seal - Flanges Leaking
Wiring to Motor

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Semi -Annual Tank Inspection
Griffin 920 Capacity - 8,000 Fiberglas Constructio Age - 18 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Tank Insulation
Side Access Door
Top Access Door Sealed
Check Tank for Cracks
Level Gauge
Heat Tape Operation/Wiring
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump:
Seal - Flanges Leaking
Wiring to Motor

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Semi -Annual Tank Inspection
Emote Capacity - 4,900 Fiberglas Construction Age - 3 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Inspect Tank for Cracks
Heat Tape Operation/Wiring
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump:
Seal - Flanges Leaking
Wiring to Motor

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Semi -Annual Tank Inspection
Gdffsoft 998X Capacity - 4,900 Fiberglas Constructio Age - 3 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Inspect Tank for Cracks
Heat Tape Operation/Wiring
Piping Fill, Outlet, Steam Trace:
Leaks
Pipe Condition
Insulation
Pump:
Seal - Flanges Leaking
Wiring to Motor

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Semi -Annual Tank Inspection
Dieset Fuel - Fire Pu Capacity - 280 Steel Construction Age - 4 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Tank Supports
Inspect Welded Seams
Fill Piping
Outlet Fuel Line to Engine
Outlet Valve Locked Open

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Semi -Annual Tank Inspection
Used Oil Capacity - 1,200 Steel Construction Age - 12 yrs.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Support
Inspect Welded Seams
Tank Locking Device in Place & Locked

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Semi -Annual Tank Inspection
Caustic Soda Capacity - 6,000 Polyethylene Construction Age - 1 yr.
Sat. Unsat. Comments
General Appearance & Condition
Proper Labeling Contents/Hazards
Tank Vent
Top Access Door Sealed
Level Gauge Operation
Inspect Tank for Cracks
Heat Tape Operation/Wiring
Piping Fill, Outlet:
Leaks
Pipe Condition
Insulation
Heat Tape Operation/Wiring:
Pumps
Flanges Leaking
Air Regulator
Lubrication

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HAMILTON PLANT
' Employee Training Program
Who:
Maintenance Crew
Shipping and Receiving Crew
' When:
Employee meeting held each month to discuss safety:
• Any environmenta/health and safety incidents
tUpcoming training sessions
• Brief reminders on good housekeeping, spill prevention and response
procedures, and material handling practices
• Announce any changes to the plan
• Announce any new management practices
In-depth pollution prevention training for new employees
Refresher courses held every 6 months (October and March) addressing:
• Good housekeeping
• Spill prevention and response procedures
• Materials handling and storage
Employee Training Program Topics:
Good Housekeeping
• Review and demonstrate basic cleanup (sweeping and vacuuming)
procedures.
• Clearly indicate proper disposal locations.
• Post signs in materials handling areas reminding staff of good housekeeping
procedures.
' Be sure employees know where routine clean-up equipment is located.
HAMILTON PLANT 24 STORMWATER POLLUTION PREVENTION PLAN
1

Spill Prevention and Response
Clearly identify potential spill areas and drainage routes
Familiarize employees with past spill events -- why they happened and the
environmental impact
Post warning signs in spill areas with emergency contacts and the
telephone numbers
Introduce Jakie Roberson as the Spill Response Coordinator and introduce
his "team"
Drill on spill clean-up procedures
Post the locations of spill clean-up equipment and the persons responsible
for operating the equipment
Materials Handling and Storage
Be sure employees are aware which materials are hazardous and where
those materials are stored
Point out container labels
Tell employees to use the oldest materials first
sealed
Explain recycling practices
Demonstrate how valves are tightly closed and how drums should be
Show how to fuel vehicles and avoid "topping off'
HAMILTON PLANT 26 STORMWATER POLLUTION PREVENTION PLAN

FACILITY INSPECTIONS
Facility inspections will be conducted in the fall and spring of the year. These
inspections will be performed by the Pollution Prevention Plan Co-ordinator. The
fall inspection will take place in the period between September - November and the
spring inspection will take place between April - June. These inspections will
encompass all stormwater systems, housekeeping practices, and potential sources
of stormwater pollution. These inspections will be documented and include:
1. Date and time of the inspection.
2. Individuals making the inspection.
3. Narrative description of the facility's stormwater control system and plant
operation equipment and systems.
4. Erosion on plant property and recommendations for remedial action.
Records of the inspection will be maintained with the Stormwater Pollution
Prevention Plan.
Visual inspections of the storm discharge outfalls will be conducted semi-annually
per the above schedule by the WWTP operator.
1 The plan shall be amended whenever there is a change in design, construction,
operations, or maintenance which might have an effect on the potential discharge
of pollutants. At a minimum, the plan shall be reviewed and updated annually. This
will be the responsibility of the Stormwater Pollution Prevention Plan Co-ordinator.
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HAMILTON PLANT 27 STORMWATER POLLUTION PREVENTION PLAN

' DOCUMENTATION
All monitoring, measuring, inspections and training shall be documented. This
documentation will be kept onsite for a period of five years. This information is
subject to review by DEHNR and will be maintained by the Stormwater Pollution
Prevention Plan Co-ordinator.
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HAMILTON PLANT 28 STORMWATER POLLUTION PREVENTION PLAN

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SITE PLAN NARRATIVE
Potential Pollutants by Drainage Area
Area One
Potential pollutants for area one would consist primarily of runoff from the
areas of the employee parking lot, the plant roof, and the shipping / receiving
area parking lot. Additional sources would include the possibility of spilling
resulting from a roadside accident on N. C. 125, S. R. 1429, or the plant office
access road. This area is approximately 45% impervious.
Area Two
Potential pollutants for area two would primarily consist of runoff from the
eastern segment of the plant roof and, runoff from the receiving warehouse
roof. There would also be some potential for runoff from the maintenance
shop. The maintenance materials storage area and recycled metals bin would
also present the potential of releasing pollutants. All of the bulk storage tanks
would potentially drain in this area in case of a release. Any release from the
WWTP would impact this area. This area is approximately 50 % impervious.
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1 HAMILTON PLANT 29 STORMWATER POLLUTION PREVENTION PLAN
1

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POLLUTION PREVENTION TEAM
(Section 2.1.1)
#1
by:
Leader: Dail Rodgerson Title: Plant Manager
Office Phone: 151
Responsiblities: Signatory authority, designation of team members and assignment
of responsibilities.
Member
(1) Jakie Roberson Title: Asst. Plant Manager/CCO
Office Phone: 144
Responsibilities: SWP3 Co-Ordinator, assures permit requirements are met,
implements plan, provides training, maintains documentation.
(2) Ricky Carson Title: Plant Engineer
Office Phone: 180
Responsibilities: Spill Response Co-Ordinator, implements spill control measures,
oversees PM program, assures proper housekeeping practices, maintains
stormwater conveyances and controls.
(3) Roy Rouse Title: WWTP Operator
Office Phone: 147
Responsibilities: Monitoring of stormwater runnoff and receiving stream.
(4) All Shift Supervisors Title: Shift Supervisors
Office Phone: N/A
Responsibilities: Initiate spill control and preventative measures as needed, notify
and assemble Pollution Prevention Team, provide 24 hour coveraqe of the facil
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