NCG140333_COMPLETE FILE - HISTORICAL_20110217

STORM_ WATER DIVISION CODING SHEET
RESCISSIONS
PERMIT NO.
DOC TYPE
Z COMPLETE FILE - HISTORICAL
DATE OF
RESCISSION
❑ ��� Da
YYYYMMDD
L

r tom_
NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Colleen R Sullins Dee Freeman
Governor Director Secretary
February 17, 2011
Mr. Curtis Johnson
Johnson's Block & Concrete Co Inc
1873 NC Hwy 39 S
Henderson NC 27536
Subject: Stormwater Compliance Evaluation Inspection
Certificate of Coverage No. NCG140333
Johnson's Block & Concrete Co Inc
Vance County
Dear Mr Johnson:
On February 16, 2011, I, Cheng Zhang of the Raleigh Regional Office (RRO) conducted a
Stormwater Compliance Evaluation Inspection at your facility. Your assistance was greatly
appreciated. The inspection report is attached. Findings during the inspection were as follows:
Certificate of Coverage (COC) No. NCGI 140333 ofNPDES general permit
NCG140000 was issued to Johnson's Block & Concrete Co Inc to discharge
stormwater runoff and process water to an unnamed tributary of Nutbush Creek in the
Roanoke River Basin.
2. The facility has developed a Stormwater Pollution Prevention Plan (SPPP). A review
of the plan indicated that it covered all components required by the general permit
with the following exceptions:
• Employee training has not been conducted and documented since 2003. All
employees should receiving training at a minimum on an annual basis on
proper spill response and cleanup procedures and preventative
maintenance activities. Training events should be documented.
• The SPPP should be reviewed and updated annually and a log should be
maintained to document SPPP review and update.
Qualitative monitoring was conducted at all outfalls as required. Annual analytical
monitoring results were available for review. It was noted that pH was not measured
on site within fifteen minutes of sampling, the contract laboratory measured pH after
receiving the samples; however, these pH readings were invalid because samples were
out of the holding time. Settleable solids should be analyzed at Outfall 001 and
002, because effluents at both locations are associated with process water.
North Carolina Division ol'N'ater Quality 1628 Mail Sen ice (inter Raleigh, NC 27699-1628 Phone [phone] Customer Ser, ice
Internet: www.ncwaterqualiiy.org Location: 3800 lBameu Drive Raleigh, NC 27609 Pax [phone] I-877-623-6749
An [qua[ Opportunity/Aftirmatke Action Employer —50% Recycled/10% Post Consumer Taper

Johnson's,Block Concreic;Co Inc
Permit N&. O. NCG I40333""*''-&'
Compl iance.Evaluation,losp"tion
4. The facility did not receive the Certificate of Coverage which was issued by the
Division on August 1, 2009. A copy of the current General Permit was downloaded
and saved on the permittee's computer.
5. All three outfalls were observed during the inspection and were in good condition.
If you have any questions regarding the attached report or any of the findings, please contact
Cheng Zhang at 919-791-4200 (or email: [e-mail]).
Sincerely,
Cheng Zhang
Environmental Specialist
Enclosure: Compliance Evaluation Inspection Form
cc: Central Files
RRO SwP files

Permit: NCG140333
SOC:
County: Vance
Region: Raleigh
Compliance Inspection Report
Effective: 08/01/09 Expiration: 06/30/11 Owner: Johnson's Block & Concrete Company Inc
Effective: Expiration: Facility: Johnson's Block & Concrete Co Inc
1873 NC Hwy 39 S
Contact Person: Sherry J Schuster
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 02/16/2011
Primary Inspector: Cheng Zhang
Secondary Inspector(s):
Title:
Entry Time: 10:30 AM
Henderson NC 27536
Phone:[phone]
Certification:
Exit Time: 12:00 PM
Phone:
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge
COC
Facility Status: ❑ Compliant ■ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page:1

Permit: NCG140333 - Owner - Facility: Johnson's Block & Concrete Company Inc
Inspection Date: 02/16/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan)
■
❑
❑
❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices'?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
Cl
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
Cl
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
Cl
■
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# Is the Plan reviewed and updated annually?
❑
■
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
Cl
❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
Cl
❑
❑
Comment: Fuel tanks are contained in berms. Stormwater release valves were closed.
Please document release of stormwater from the secondary containment.
The facility has not conducted and documented employee training since 2003.
The facility has not been documenting annual reviews of SPPP.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑
Comment:
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ■ Cl ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑
Comment: Vehicle maintenance is conducted in the onsite shop.
pH has not been analyzed on site within 15 minutes of sampling , the contract lab
measure pH after samples were sent to the lab by the permittee, these pH readings are
invalid. Settleable solids should be analyzed at outfall 001 and 002, because process
water and stormwater are combined and discharged at outfall 001. Process water (drum
cleaning) overflows at outfall 002 when influent produced by precipitation events
exceeds the capacity of the pond.
Page:3

Permit: NGG140333 Owner - Facility: Johnson's Block & Concrete Company Inc
Inspection Date: 02/1612011 Inspection Type: Compliance Evaluation
Permit and Outfalls
Reason for Visit: Routine
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: The facility claimed not received the most recent Certificate of Coverage. I
helped the permittee to download and save the current general permit.
Yes No NA NE
❑ ■ ❑ ❑
■ ❑ ❑ ❑
❑ ❑ ■ ❑
■ ❑ ❑ ❑
Page:4

POYNER • SPRUILL LLP
ATTORNEYS -AT-LAW
_ Timothy P. Sullivan
�. Altomcy-at-Law
Dtrc`ct'Dial: 919.7832991
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-tsullivari o'p6)'nerspruill.com
/g� /;,,,
www. poynurspm it I. com
other onices: Charlotte. Rocky Mount
January 14, 2005 �f
1
Kenneth Schuster, P.E.
Raleigh Region Supervisor
DWQ-Surface Water Protection
NC Department of Environment and Natural Resources
1628 Mail Service Center
Raleigh, NC 27699-1628
Re: Greystone Concrete Products, Inc.
Permit No. NCG140138 - Notice of Violation/Notice of Intent to Enforce
Dear Mr. Schuster:
I am writing on behalf of Greystone Concrete Products, Inc. ("Greystone") in response to
your December 29, 2004 Notice of Violation/Notice of Intent to Enforce letter sent to Mr.
Cannady. I spoke with Mr. Nisely on January 6, 2005, and he indicated that it was acceptable for
Greystone to respond to your letter on or before January 14, 2005.
Greystone is in the process of reviewing its available data, and intends to hire a
consultant to assist in determining what economically feasible options may exist for Greystone to
implement to help ensure that it maintains compliance with its General Permit to discharge
stormwater/process wastewater.
We understand that the Department of Environment and Natural Resources ("DENR")
has recently sent similar Notice of Violation letters to several permittees in the concrete industry,
and that representatives ,rro:v the Carolinas Ready ":li;ced Concrete .^ t-LSSC..^ _".':
.SSOCtatt6n ` �..Lin ).
of which Greystone is a member, hope to meet next month with Alan Klimek and/or other
DENR representatives to discuss this situation.
Accordingly, we request that you refrain from further consideration of any type of
enforcement action against Greystone until Greystone has had additional time to review this
matter, and until after any scheduled meeting between DENR and Association representatives.
Greystone intends to provide you with an additional response by the end of February 2005.
3600 Glenwood Avenue, Raleigh, NC 27612 • P,0. Box 10096, Raleigh, INC 27605, 0096 • 919. 783,6400 Tel • 919.783.1075 Fax

POYNER SPRUILLLLP
ATTORNEYS -AT-LAW
Kenneth Schuster, P.E.
January 14, 2005
Page 2
'thank you in advance for your consideration of this matter. Please do not hesitate to
contact me if you have any questions or need any additional information.
Sincerely,
Timothy P. Sullivan
TPS:bhi
cc: Myrl Nisely
Sam Cannady
KALEicw02-1441-002/432841 v.101113 s

\obF W AT �9QG
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January 26, 2005
Poyner & Sprull, LLP
Timothy P. Sullivan
Attorney -at -Law
3600Glenwood Ave.
Raleigh, NC 27612
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Subject: Status of Recent Notice of Violation/Notice of Intent to Enforce
Greystone Concrete Products, Inc.
Permit No. NCG140138
Dear Mr. Sullivan:
Alan W. Klimek, P.E., Director
Division of Water Quality
In recent weeks you received a Notice of Violation/Notice of Intent to Enforce for limit
violations of permit NCG140138. In a letter dated January 14, 2005 you requested our office to
refrain from any enforcement action until the Carolinas Ready Mixed Concrete Association
meets with DWQ Director Alan Klimek.
That meeting is being scheduled for several weeks from now. Therefore, we request that you
proceed with the Greystone enforcement responses as would be done in the normal course of
events. No enforcement will be issued until after the discussions between Mr. Klimek and the
Association.
If you have questions, please call me at 919-571-4700.
Sincerely,
Kenneth Schuster, P.E.
Regional Surface Water Protection Supervisor
cc: Alan Klimek
NPDES Compliance Unit
Central Files
N'hCarolina
Yatural/
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: h2o.enr.state.ne.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal Opportunity/Affirmative Action Employer — 50°/ Recycledl10% Post Consumer Paper

\O��F W AT fR�G
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CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mr. Sam Cannady
Greystone Concrete Products
PO Box 608
2100 N. Garnett St.
Henderson, NC 27536
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
December 29, 2004
Alan W. Klimek, P.E., Director
Division of Water Quality
Subject: NOTICE OF VIOLATION / NOTICE OF INTENT TO ENFORCE
Review of Stormwater Analyses
Greystone Concrete Products
Permit No. NCG140138
Vance County
Dear Mr. Cannady:
A review of self -monitoring stormwater data by the Raleigh Regional Office identified the following
limit violation(s).
Parameter
Date
Limit
Reported Value
Limit Type
Value
Total Solids
4/26/2004
30 mg/I
162 Outfall 1
Process Wastewater
H
4/26/2004
6-9 units
11.8 Outfall 1
discharge
The intent of General Permit No. NCG140000 is for permittees to put into place Best Management
Practices (BMPs) to attenuate the strength of stormwater/process wastewater discharges to meet permit
limits. These excursions of permit limits give reason for the Division to recommend an enforcement
action against Greystone Concrete Products. You may respond in writing within 10 days from receipt of
this letter to provide information to be considered in this enforcement proceeding.
1f you should have any questions, please contact Myrl Nisely at [phone].
Sincerely,
Kenneth Schuster, P.E.
Raleigh Region Supervisor
DWQ-Surface Water Protection
''or¢gt NhCarolma
walurnl/y
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: h2o.enr.state.ne.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal Oppodunity/Affrma6ve Action Employer-50°/ RecycledAO% Post Consumer Paper

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
April 28, 2003
CERTIFIED MAIL
RECEIPT REQUIRED
Mr. Samuel Cannady
Greystone Concrete Products, Inc.
2100 N. Garnette St.
Henderson, NC 27536
Subject: Notice of Violation
Notice of Recommendation for Enforcement
NPDES Stormwater Compliance Evaluation Inspection
Permit No. NCG140138
Vance County
Dear Mr. Cannady:
On April 21, 2003 Mr. Myrl Nisely of the Raleigh Regional office of Division of Water Quality
met with you to make a compliance inspection of the Greystone Concrete Plant in Henderson.
Your help was greatly appreciated. Attached is an inspection checklist. Findings were as
follows:
The Stormwater Pollution Prevention Plan (SP3) had been professionally revised in January
2003 and contained all the required topics. However, as you readily admitted at the beginning of
the inspection, no action has been taken so far to carry out the program. Stonmwater permits for
ready mix concrete plants have been in effect since 1994. The present version of the permit was
issued in 1999 and provided a two year grace period for programs details to be put into place.
Therefore, your manual should have already contained documentation for at least the years 2001
and 2002. The failure to cant' out the program details below is the reason for this letter being a
NOV. Enforcement fines may also be imposed.
Secondary Containment Records of Draining Containments, Observations Made, Part II(A)(2)(b)
PM and Housekeeping Record of Inspections
Employee Training Annually
Stormwater Facility Inspection Program
Sampling and Analytical Data
Part II(A)(4)
Part II(A)(5)
Part II(A)(8)
Part II(C)
Raleigh Regional Office 1628 Mail Service Center phone [phone]
Water Quality Section Raleigh, NC 27699-1628 facsimile [phone]
Customer Service NCDEt'�4
1-877-623-6748

Ureystone Concrete Page 2 ot2
NCG140138 April, 2003
This office is considering recommending to the Director of the Division of Water Quality that
civil penalties be assessed against your company for these violations. NCGS 143-215.6 provides
that violations of 143-215.1 may incur civil penalties up to $25,000 per violation per day. Any
response submitted to this office within 10 days of receipt of this letter will be considered when
making the recommendation.
A system of checkdams and a vegetated channel appear likely to help reduce the impact of water
released from the drum wash pit. However, no evaluation of the engineered features for
handling stonrnwater at the facility was carried out. Mr. Nisely was unable to measure pH that
day when the meter failed to calibrate properly. In addition to annual sampling, all discharge
points need to be checked occasionally to be certain they meet the parameter limits in the permit.
The settling pond at the South end of the property should be maintained to drain well. It may
now reach a level high enough to force water back into the plant during a heavy rain. Please
contact the Railroad in an effort to gain improvements.
As suggested in the checklist, specific action steps need to be taken to provide a plan of attack.
These should include use of a calendar to establish inspections, contact with a commercial
laboratory to contract for tests to be run. They will supply bottles and give guidance on how
samples are to be preserved and shipped. Tip: some concrete plants place a chart of what is to be
done monthly, quarterly, semi-annually and annually under the front cover of their manual, then
fill in dates when the actions are accomplished.
By May 30. 2003, submit to the Raleigh Regional Office a plan for accomplishing the tasks
required by the permit.
Sincerely,
Z�
Kenneth Schuster, P.E.
Water Quality Regional Supervisor
xc: NPDES Compliance Unit
RRO WQ Files
Central Files

Readymix Concrete Stormwater Inspection Checklist
Type of Visit Compliance Inspection/Program Audit a Tech Assistance or Recon
Location: Greysf� Con ewe He derrso ,�NC
Facility Number NCG 140138 Date4l21 %03 Time 169 , 5am Time Out i10 ,25am
.a
People Interviewed, and Titles: Sar'ff" ady
SPPP Documentation (Site Plan Part II (A)(1)
1. Copy of Certificate of Coverage ®Yes pNo Copy of Permit ®Yes _= No Requested but not required
2. General Location (USGS) Man shows plant ®Yes pNo, lines of discharge Part II(A)(1)(a)
to water of State ®Yes ®No, Stream labeled pYes ®No, Latitude and longitude ®Yes '[E]No
Comments:lWr%er,de ..ono jgjr in fo - efined'stream!
3. Narrative Description of Practices V7es No Part II(A)(1)(b)
4. Site ma ®yes'BNo Shows flows & areas served with arrows and Part II(A)(1)(c)
% impervious surface ®Yes pNo, buildings ®Yes ®No, process areas ®Yes pNo,
disposal areas ®Yes pNo, drainage structures ®Yes pNo, existing BMPs such as secondary containment
®Yes pNo, list of potential pollutants Eyes pNo
5. List of significant spills in last 3 years or certif. if none ®Yes pNo (moue)
Part II(A)(1)(d)
RRO called? ®yes No
6. SW outfalls have been evaluated for process water o o Ey.roc�e s 0,766-racli
Part II(A)(1)(e)
p®..�Yes
R'.l A atur itt tID; r6 .*TMb�xipkiSri'Y:4iiX i .aP�R
7. Feasibility of Practices Eyes pNo Mature srte c ahanges,alreaa i place
Part II(A)(2)(a)
.hanging
8. Secondary Containment Eyes pNo M Schedule needed ppYes ®N�o
Part II(A)(2)(b)
Records of Draining Containment, Observations Made Yes— o
9. BMP Summary ®Yes ®No go
Part II(A)(2)(c)
10. SPRP Plan ®Yes pNo, Responsible personnel still employed here? Eyes pNo Part II(A)(3)
11. PM and Housekeeping Plan 'Yes pNo r ""e'� Record of Inspections? es �No
Part II(A)(4)
12. Employee traininy MYes ®No — for everybody pYes pNo
Part II(A)(5)
13. Responsible parties, chain of command page ®Yes pNo ' .
Part II(A)(6)
s
14. Plan updated/reviewed annually 'Yes pNo Recentlyrevlsed
Part II(A)(7)
15. Stotmwater Facility Inspection Program ®Ye ®No
Part II(A)(8)
16. This Plan, Has Been Implemented (documents in manual,
Part II(A)(9)
employees show awareness pYes ®No Comments:GG dd�lari; no °action Y
Sampling and Analytical Data Part II(C)
All Stormwater and Process Water is Recycled (IIC(3)) ®_Yes ®No
Rain Gauge on site (not required) pYes ®No
If <10 yr storm and overflows, sample. If>15 yr storm, sampling not required. How do they know if 10 yr storm or not?
Record of an overflow pYes pNo Details
!f not all recycled, what is allowed to discharge? Vehicle Cleaning (IIC2) Z Recycle overflow (IIC3
above) 0 Wetting of Aggregate (IIC4) Mixing drum cleanout (IIC5) M
Note: this checklist does not take the place of your permit. You are fully responsible for
following the permit.

For the topics checked in last question, Analytical data present pYes ®No, Compliant? Eyes pNo
Details: N di sample iiFfO" 3
Total precip E]Yes�&o, Storm duration 'Yes 'No, Total flow Est. 'Yes pNo,Field pH '(Dyes pNo,
Chain of custody pYes pNo
Qualitative Monitoring performed semiannually pYes ®No Wet ° DryQ Par[ II(F)
Stormwater not combined with process wastewater — general runoff PartII(C)(1)
Analytical data'Yes pNo, Chain of Custody "Yes pNo, Qualitative Monitoring performed
semiannually (Section F) pYes 'No,
Wet �� Dry �� _.
If using cutoff policy, how many sample rounds
Cutoff Concentrations met f5Yes pNo w Ever have a Bypass? [yes pNo (II1(C)(4)a1 &2)
Notification given? (yes pNo
Outdoor Inspection
I_located all discharge oints ®Yes )No No. of areas served 2
Sample points appropriate ®Yes pNo
Location if different from discharge point
Housekeeping: Trash pYes'No Dust ®Yes -ONo Ex'cellen h seke�epi g
Take -pH MYes'No Value(s)
Take photos pYes ®No
Containment Area satisfactory ®Yes MNo, Loose drums 'Dyes ®No, Locked drain ®Yes pNo
Concrete disposal pile comments
Inspection Summary Comments
Requirements: S R5 ever"lefte'r
Letter is to go to:
Name
Title
Address
Helpful Information at http://h2o.enr.state.ne.us/su/Manuals Factsheets.htm

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 1„I 2 iSi 3I NCG140138 I11 121 03/09/21 117 181„I 19Ic' 20I
LJ LJ LJ U Ll
Remarks
21,111111111111111111111111111111111111111111111166
Inspection Work Days Facility Self -Monitoring Evaluation Rating B 1 CA ----- —----------------------- Reserved- ----- --------- ---- --
67 1 1 69 70 I, I 71 11 72 I„ I 73 I) 174 75I 1 1 1 1 1 1 1 60
LJ LJ L1J
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Dale
Permit Effective Date
POTW name and NPDES permit Number)
09:15 AM 03/04/21
99/08/01
Greystone Concrete Products
Exit Time/Date
Permit Expiration Date
2100 N. Garnett St
Henderson NC 27536
10:25 AM 03/04/21
04/07/31
Name(s) of Onsite Representative(s)rritles(s)/Phone and Fax Number(s)
Other Facility Data
Sam Cannady///
Sam Cannady///
Name, Address of Responsible Of cialrritle/Phone and Fax Number
ConNo
Samuel H Cannady, PO Box 680 Henderson NC 27536//252-438-5144/
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Records/Reports Storm Water
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Good plan in place, but not being implemented.
Name(s) and Signature(s) of Inspector(s) Agency/Olfice/Phone and Fax Numbers Date
Myrl Nisely RRO WQ//919-571-4700/919-571-4718
Signature of Management 0 A Reviewer Agency/Office/Phone and Fax Numbers Dale
zl -- -ae� --D-LQ 11Y� 5-7( 1-{-766 417 03
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.

F WAIF �_ kO9��5 Michael F. Easley
\Governor
4 r William G. Ross Jr., Secretary
-i Department of Environment and Natural Resources
O Alan W. Klimek, P.E., Director
Division of Water Quality
o
m
z
February 7, 2003
v
Ms. Sherry J. King, Secretary
Johnson's Block & Concrete Co., Inc.
=
r
1 873 NC 39, Highway SouthCD
Henderson, NC 27537
0
Subject: General Permit No. NCG140000
Johnson's Block & Concrete Co., Inc.
COC NCG140333
Vance County
Dear Ms. King:
In accordance with your application for discharge permit received on November 14, 2002, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement
between North Carolina and the US Environmental Protection agency dated December 6, 1983.
The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess
concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess concrete or
washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of
this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may
subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to request an individual permit by submitting an individual permit application. Unless such
demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water
Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of
coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division
of Water Quality or permits required by the Division of Land Resources, Coastaf Area Management Act or any other
Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Mack Wiggins at telephone number 919l733-
5083 ext. 542.
�.w •raarsa,+uud Sincer y
ki two"
AID P.E. r
cc: Raleigh Regional Office
Central Files
Stormwater and General Permits Unit Files
NCDENR
Customer Service Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
1 800 623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
t DIVISION OF WATER QUALITY
'I
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140333
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Johnson's Block & Concrete Co., Inc.
Is hereby authorized to discharge stormwater. vehicle and equipment and mixing drum cleaning from it facility
located at
Johnson's Block & Concrete Co., Inc.
1873 NC 39, Highway South
cast of South Henderson
Vance County
to receiving waters designated as an unnamed tributary to Roland Pond, Class C NSW waters in the Tar -Pamlico
River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III,
IV, V, and VI of General Permit No. NCG 140000 as attached.
This certificate of coverage shall become effective February 7, 2003
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day February 7, 2003
Alan W}'Klimek, P.E., Director
"`l�ivisioii of Water Quality
By Authority of the Environmental Management Commission

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Copyright (C) 1997, Maptech, Inc.

O�O� W AT egQG
� r
O
r
Mr. Curtis Johnson
Johnson's Block and Concrete Co., Inc.
1873 Highway 39 South
Henderson, NC 27537
Dear Mr. Johnson:
rvnuiati r. eas ey, ouvemur
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
February 20, 2003
Subject: Stormwater Site Inspection
Johnson's Block and Concrete Co.,Inc.
Hwy-39 South
Vance County
Alan W. Klimek, P.E. Director
Division of Water Quality
On January 21, 2003 Mr. Myrl Nisely of the Raleigh Regional Office of Division of Water Quality met with you to
become familiar with your readymix concrete facility and to offer assistance in establishing a stormwater program
that will conform to General Permit No. 140000. Your assistance was greatly appreciated. The permit being
established is Permit No. NCG140333. The following observations were made:
1. This plant site is a large complex with the main process area on the north side of Garland St, with an office
building, a truck loading station, a vehicle maintenance building, and sand and aggregate storage. Admixture
storage tanks stand behind the office building. Across Garland St. is a concrete pad with sand storage and a
parking area. Across Hwy 39 is a building for new hydraulic and motor oil storage, a fuel storage area with
secondary containment and a large area used to discard unused concrete and drum washings.
2. There is no secondary containment for the admixture tanks. Please construct containment as described in
40CFR 264.175 and/or any other applicable Federal, State or local requirements, with enough volume
available to hold the contents of the largest single tank plus water from a 25-year, 24-hour storm event
(about 7" of rain in this area). You indicated that construction could be done by March 31, weather allowing.
The stormwater program calls for a visual observation to be made and recorded on a checklist before each
release of water from the containment area.
3. The topography slopes mostly toward Garland St., except for truck washing which is done in front of the
Vehicle Maintenance building on Hwy 39. Vehicle wash water drains toward Hwy 39, entering a city
stormdrain on the west side of the highway. Vehicle wash water will be one of your sample points. Runoff to
Garland St. drops into a grated drain, then under Garland St. to another larger drain serving the large paved
parking and sand storage pile, then continues underground via two pipes to a discharge point at the edge of the
property. This swale or small tributary flows for about one half mile to Sandy Creek that empties into Roland's
Pond. Sampling will be required where the two pipes exit the property.
4. The disposal area west of Hwy 39 is quite large. Drainage on top of the site appears to be nearly flat (not
draining) and in other places the slope is toward the highway. Runoff depends upon where the truck is when
draining the drum. The solids disposal area extends South behind other properties not owned by Johnson Block
and Concrete. Unused concrete is dumped onto the ground, then later picked up and stacked. Piles of broken
concrete, asphalt and small quantities of miscellaneous trash line'the edges of the site. Historically there has
been runoff from the back side of the site into a broad ditch-6etween the site and a trailer park.
5. Even though drum washings are discharged at the top"of the historic disposal pile, any such disposal can
potentially reach groundwater. Please be aware that Groundwater Standards apply, and contamination d'h
Raleigh Regional Office 1628 Mail Service Center phone [phone] Customer Service NCOENH
Water Quality Section Raleigh, NC 27699-1628 facsimile (919) 5714718 1-800-623-7748

needs to be avoided. Excavated pits are a similar concern.
6. Housekeeping in the process area was good. In the disposal area on Hwy 39, trash bags dumped by citizens
and other non -concrete related items should be removed to a proper landfill.
7. Vehicle maintenance is done in the building facing Hwy 39. All work is done inside. Waste oil is collected in
a drum behind the building for periodic disposal by Noble Oil. The only discharge from this shop is an
occasional washing of the floor with a steam jenny. This flow goes to the stormdrain on Hwy39 much like the
vehicle wash water described above. See the section on Vehicle Maintenance for sampling requirements.
You went through the permit section by section with Mr. Nisely to understand how to put together a SPPP manual
and how to implement the program. Enclosed is a guidance manual with more detail. You may find it helpful to
ask someone such as a public librarian to go onto Internet site hLtp7//h2o.enr,state.nc.us/su/stormw2iter.htmI where
additional guidance manuals may be found for developing your SPPP manual. Click on Manuals, Factsheets. Also
enclosed is a USGS for your location to use as outlined in
The Division is prohibited from providing a list of environmental consultants. Your Yellow Pages may list several,
but if not, see the Raleigh Yellow Pages under Engineers — Environmental for many in the state. A list of North
Carolina laboratories may be found at www.esb.enr.state.ne.us/lab­/nccert.asp
Please submit certification to the Division by March 31, 2003 that the admixture secondary containment has
been installed.
Once your manual is developed, send to the Raleigh Regional Office copies of the site map (Part II(A)(1)(a)),
the narrative description of storage practices et al (Part H(A)(l)(b)) and the BMP summary (Part
Il(A)(2)(b)).
After this program is established, any future additions or changes in the stormwater system must be done via an
Authorization to Construct permit from the State.
If you have further questions or comments, please contact me at 919-571-4700.
Sincerely,
�yt
Myrl Nisely
Environmental Specialist
Enclosures
cc: NPDES Compliance Unit
Vance Co. Health Dept.
Central Files

STORMWATER POLLUTION PREVENTION PLANS
For
STORMWATER RUNOFF
At
INDUSTRIAL ACTIVITIES
North Carolina Division of Water Quality
Water Quality Section
Stormwater and General Permits Unit
February 1994 (Reprinted November 1998)
.NCDENR

MN
LWIWA
NCDENR
ao.�n Uatt,.. txi.rtr+e.m w
NOTICE OF INTENT
Division of Water Quality / Water Quality Section
National Pollutant Discharge Elimination System
NCG140000
NC6'1'�'o333
FOR AGENCY USE ONLY
Date Received
Year I Month I Da
CConifi.te of Covers e
Chec I Amaunt
ermlt Assigned to
National Pollutant Discharge Elimination System application for coverage under General Permit
NCG140000:
STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as:
SIC'3273 Ready Mixed Concrete
Standard Industrial Classification Code
(Please print or type)
1) Mailing address of ownerloperator:
r
Name Tn k n-so _a S 6 G?K 4t c roc r +e_C'b�
Street Address 12 -7_'_tiJ C 3 Qr�,.s v —s
City C�^ A. e�r�.o State C- ZIP Code
Telephone No. 25A - 4 }R - (e b 8 Fax: 15 2 5t38_ 0 ! 8
Address to which all permit correspondence will be mailed
2) Location of facility producing discharge:
Facility Name
Facility Contact
Street Address
City
County
Telephone No.
M tr- . terse. State,L ZIP Code Z7 �� 7
_Vo_ In c e�
XS2 S37—(ot2-8 Fax: 25 7, �f_iR—qb t R
3) Physical Location Information:
Please provide a narrative description of how to get to the facility (use street names, state road numbers, and
distance and direction from a roadway intersection). jy D.,_ __3gJ nl Q �
3�e !!;,In DJ-.-•, •. � p _ , _r p 54-
(A copy of a county map or USG quad sheet with facility clearly located on me map is required to be submitted wfth this application)
4) This NPDES Permit Application applies to which of the following :
❑ New or Proposed Facility Date operation is to begin
Existing
5) Standard Industrial Classification:
Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial
activity at this facility
SIC Code: -a % 2
6) Provide a brief description of the types of Industrial activities and products produced at this facility
(include a site process diagram with this submittal):
Q w_ A_• M v s t %1 _ .L
Page 1 of 4
SWU-229-101701

NCG140000 N.O.I.
7) Discharge points / Receiving waters:
How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 3_
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater
discharges end up in? K c
If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm
sewer system (e.g. City of Raleigh municipal storm sewer).
Receiving water classification (if known):
Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must
be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage
under NCG140000 cannot be granted. No new discharges of process wastewater are permitted
In receiving waters classified as WS-I or freshwater ORW
8) Does this facility have any other NPDES permits?
5eNo
❑ Yes
If yes, list the permit numbers for all current NPDES permits for this facility:
9) Does this facility have any Non -Discharge permits (ex: recycle permits)?
XNo
❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility:
10) Does this facility employ any best management practices for stormwater control?
P4 No
❑ Yes
If yes, please briefly describe:
11) Does this facility have a Stormwater Pollution Prevention Plan?
No
❑ Yes
If yes, when was it implemented?
12) Are vehicle maintenance activities occurring at this facility?
❑ No
Yes
13) Are discharges occurring from any of the following process wastewater generating activities?
Vehicle and equipment cleaning Yes ❑ No
Wetting of raw material stockpiles ❑ Yes % No
Mixing drum cleaning ICl Yes ❑ No
If yes to any of the above, please describe the type of process used to treat and/or recycle the process
wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). [Use separate
sheet(s)]
Note: Construction of any wastewater treatment facilities require submission of three (3) sets
of plans and specifications along with this application. Design of treatment facilities
must comply with requirements 15A NCAC 21-1.0138.
y-rD r rr
Sower:
Page 2 of 4
SWU-229-101701

CG140000 N.O.I.
Does the facility use a recycle system?
XINo
❑ Yes
If yes, does the system overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? ❑ Yes ❑ No
If yes, provide plans, calculations, and supporting documentation.
15) Hazardous Waste:
a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
9No
❑ Yes
b) Is this facility a Small Quantity Generator (less than 1000 kg, of hazardous waste generated per month) of
hazardous waste?
No
❑ Yes
c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
X No
❑ Yes
d) If you answered yes to questions b. or c., please provide the following information:
Type(s) of waste:
How is material stored:
Where is material store
How many disposal shipments per year:
Name of transport / disposal vendor:_
Vendor address:
16) Certification:
North Carolina General Statute 143-215.6 b (1) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report,
plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, a who falsifies, tampers with a knowingly renders inaccurate any
recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission Implementing that Article, shall be guilty of a misdemeanor punishable by a
fine not to exceed $10,000, a by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides
a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, fora similar offense.)
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit
will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an
individual permit.
I certify that I am familiar with the information contained in this application and that to the best of my knowledge
and belief such information is true, complete, and accurate.
Printed Name of Person Signing: —,5-6 e r r J S
Title: -S -'c it i ( ''j J
t�.s.�� � �d
(Signature of ppl ant) (Date Signed)
Page 3 of 4
SWU-229-101701

NCG140000 N.O.I.
Notice of Intent must be accompanied by a check or money order for $80.00 made payable to:
NCDENR
Final Checklist
This application will be returned as Incomplete unless all of the following items have been included:
J� Check for $80 made payable to NCDENR
�f This completed application and all supporting documention
I� Copy of county map or USGS quad sheet with location of facility clearly marked on map
Mail the entire package to:
Stormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Note
The submission of this document does not guarantee the Issuance of an NPDES permit.
Page 4 of 4

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State of North Carolina
Department of Environment
and Natural Resources
Raleigh Regional Office
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Division of Water Quality
October 29, 2002
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Ms. Sherry Icing
Johnson's Block & Concrete Co., Inc.
1873 NC 39
-Henderson,-NC-27537-----------
Dear Ms. King:
Subject: Notice of Violation
IF!XA
NCDENR.
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCE:]
Notice of Recommendation for Enforcement
Johnson's Block & Concrete Co., Inc.
Operating Without a Stonmwater Permit
Vance County
It has come to the attention of the North Carolina Division of Water Quality that Johnson's Block &
Concrete Co. has not obtained a Stormwater Permit for the site on Highway 39 in Henderson.
The National Pollutant Discharge Elimination System (NPDES) program was established under the
federal Clean Water Act (1972) and then delegated to the Division of Water Quality for implementation
in North Carolina. The NPDES Phase I permitting program for stormwater discharges was established
in 1990. Phasel focused on site and operations planning to reduce pollutant sources. One of the
industries that Phase 1 regulates through NPDES permits is Ready Mix Concrete production, SIC Code
3273. A General Permit (No. NCG14000) became effective August 1, 1994.
The discharge of stormwater from a Ready Mix site to waters of the State without a permit is a
violation of NCGS 143-215. 1 (a)(1). This office is considering recommending to the Director of the
Division of Water Quality that civil penalties be assessed against your company for these violations.
NCGS 143-215.6 provides that violations of 143-215.1 may incur civil penalties up to $25,000 per
violation per day. Any response submitted to this office within 10 days of receipt of this letter will be
considered when making the recommendation.
1628 Mail Service Center, Raleigh, NC 27699-1628 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper

t
Enclosed is an application form, also called a Notice of Intent. Please return this form with the
application fee within the next 10 working days from receipt of this letter to:
Mr. Bradley Bennett
Stormwater & General Permits Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Additional information about the stormwater program may be found on the Internet at
http://h2o.enr.state.ne.us/su/stortnwater.html
If there are any questions or comments, please contact Myrl Nisely or me at [phone].
Sincerely,
&ennetn Scnuster, P.E
Regional Water Quality Supervisor
cc: Bradley Bennett, Stormwater Permitting
1628 Mail Service Center, Raleigh, NC 27699-1628 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper

A-WA Division of Water Quality !Water Quality Section
,
NCDENRNational Pollutant Discharge Elimination System
Lnmvr�ry'vvp N.'W.LL P[awK[[
NCG140000
NOTICE OF INTENT
National Pollutant Discharge Elimination System application for coverage under General Permit
NCG 140000:
STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as
SIC' 3273 Ready Mixed Concrete
`Standard Industrial Classification Code
(Please print
or type)
1) Mailing address of owner/operator:
Name----------------------------
-----
Street Address_
---
City _
Stale ZIP Code
Telephone No. --- _ —_
_ Fax: _—_—_
Address to which all permit correspondence will be mailed
2) Location of facility producing discharge:
Facility Name
Facility Contact
--
Street Address _ —_—
City _—_— _—
State ---_ ZIP Code
County --------------------
— ---
Telephone No. ---
__ Fax: —
3) Physical Location Information:
Please provide a narrative description of how to get to the facility (use street names, state road numbers, and
distance and direction from a roadway intersection).
—_—
lA copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application)
4) This NPDES Permit Application applies to which of the following :
❑ New or Proposed Facility Date operation is to begin
❑ Existing
5) Standard Industrial Classification:
Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial
activity at this facility
SIC Code:
6) Provide a brief description of the types of industrial activities and products produced at this facility
(Include a site process diagram with this submittal):
Page 1 of 4,
SWU-229-101701

NCG140000 N.O.I.
7) Discharge points / Receiving waters:
How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property?
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater
discharges end up in?
If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm
sewer system (e.g. City of Raleigh municipal storm sewer).
Receiving water classification (if known):
Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must
be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage
under NCG140000 cannot be granted. No new discharges of process wastewater are permitted
in receiving waters classified as WS-I or freshwater ORW
8) Does this facility have any other NPDES permits?
❑ No
❑ Yes
If yes, list the permit numbers for all current NPDES permits for this facility:
9) Does this facility have any Non -Discharge permits (ex: recycle permits)?
❑ No
❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility:
10) Does this facility employ any best management practices for stormwater control?
❑ No
❑ Yes
If yes, please briefly describe:
11) Does this facility have a stormwater Pollution Prevention Plan?
❑ No
❑ Yes
If yes, when was it implemented?
12) Are vehicle maintenance activities occurring at this facility?
❑ No
❑ Yes
13) Are discharges occurring from any of the following process wastewater generating activities?
Vehicle and equipment cleaning
❑ Yes
❑ No
Welting of raw material stockpiles
❑ Yes
❑ No
Mixing drum cleaning
❑ Yes
❑ No
If yes to any of the above, please describe the type of process used to treat and/or recycle the process
wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). [Use separate
sheet(s)]
Note: Construction of any wastewater treatment facilities require submission of three (3) sets
of plans and specifications along with this application. Design of treatment facilities
must comply with requirements 15A NCAC 2H .0138.
Page 2 of 4
swu-229-101701

NCG140000 N.O.I.
14) Does the facility use a recycle system?
❑-No
❑ Yes
If yes, does the system overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? ❑ Yes ❑ No
If yes, provide plans, calculations, and supporting documentation.
15) Hazardous Waste:
a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
❑ No
❑ Yes
b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of
hazardous waste?
❑ No
❑ Yes
c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
❑ No
❑ Yes
d) If you answered yes to questions b. or c., please provide the following information:
Type(s) of waste: _
How is material stored:
Where is material stored:__
How many disposal shipments per y
Name of transport / disposal vendor:
Vendor address:
16) Certification:
North Carolina General Statute 143-215.6 b (I) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report,
plan or other document fled or required to be maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any
recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a
fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides
a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.)
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit
will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an
individual permit.
I certify that I am familiar with the information contained in this application and that to the best of my knowledge
and belief such information is true, complete, and accurate.
Printed Name of Person Signing:
Title:
(Signature of Applicant)
Page 3 of 4
(Date Signed)
SWU-229-101701

NCG140000 N.O.I.
Notice of Intent must be accompanied by a check or money order for $80.00 made payable to:
NCDENR
Final Checklist
This application will be returned as incomplete unless all of the following items have been included:
❑ Check for $80 made payable to NCDENR
❑ This completed application and all supporting documention
❑ Copy of county map or USGS quad sheet with location of facility clearly marked on map
Mail the entire package to:
Slormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Note
—__ The submission_of_this-document does-not.guarantee the_issuance_of.an-NP_DES-permit.
Page 4 of 4
SWU-229-101701

October 28, 2002
Memo
To: File
From: Myrl Nisely M
Subject: Recon Inspection 10/28/02
Greystone Concrete Products, Inc.
NPDES Permit No. NCG140138
Vance County
Stopped to do a CEI at this plant with Sam Cannady, but he had gone home ill in the AM.
I drove through the plant in a heavy downpour, entering a driveway distant from the
office. The plant has two section, a concrete production plant and a products plant
containing many ordinary building blocks. My drive wound through both. The large
yard area is entirely fine silt material, and the runoff into ditches within the plant was
heavily loaded with silt, extremely turbid.
When performing the CEI, special effort should be taken to trace all paths taken by
rainwater to see what settling or filtration via vegetation is provided. What is water
quality when it reaches waters of the State? And, of course, look into all the usual
concrete questions common to these plants.

State of North Carolina
_ 'Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
1WA
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
July 26, 1999
SAMUEL H CANNADY
GREYSTONE CONCRETE PROD INC. - VANCE
P.O. BOX 680
HENDERSON, NC 27536
Subject: Reissue - NPDES Stormwater Permit
Greystone Concrete Prod Inc. - Vance
COC Number NCG140138
Dear Permittee: Vance County
In response to your renewal application for continued coverage under general permit NCG140000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued Stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG140000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at [phone], ext. 548
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and Gev, 11 permits Unit Files
Raleigh Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140138
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
GREYSTONE CONCRETE PROD INC. - VANCE
is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process
wastewater and stormwater from a facility located at
GREYSTONE CONCRETE PROD INC. - VANCE
2100 N. GARNETTE STREET
HENDERSON
VANCECOUNTY
to receiving waters designated as a UT of Nutbush Creek in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,111,
IV, V, and VI of General Permit No. NCG140000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

it of North Carolina
,.I Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr
Jonathan B...Ho���
A. Preston fir(
Mr
1,
Dear Mr. Samuel H. Cannady:
ry
Director
April 28, 1995
Subject: General Permit No. NCG 140000
Greystone Concrete Products, Inc.
COC NCG140138
Henderson County
In accordance with your application for a stormwater discharge permit received on December 2, 1994, we
are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess
concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess
concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to
both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an
illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General
Statutes 143-215.6A
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to request an individual permit by submitting an individual permit application. Unless
such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division of
Environmental Management. The Division of Environmental Management may require modification or revocation
and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Manaeement Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact Mr. Bill Mills at telephone number 919/733-
5083. extension 548.
-,
�cc:-Raleigh-Regional Office_-)
Mr. Roosevelt Childress, EPA
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Sincerely,,,,, ,
i ;oiCEfst '..=Si;iif(a
A. Preston Howard, Jr. P.E.
Telephone [phone] FAX [phone]
50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO, NCG140000
CERTIFICATE OF COVERAGE NO, NCG1401M
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Greystone Concrete Products, Inc.
is hereby authorized to discharge stormwater and rinse waters from a facility located at
Hwy. US 1 North
Henderson
Vance County
to receiving waters designated as an unnamed tributary to Nutbush Creek in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Paws I, II, III
and IV of General Permit No. NCG140000 as attached.
This Certificate of Coverage shall become effective April 28, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 1995.
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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NPDES1STAFF REPORT AND RECOMMENDATIONS
FOR PERMITEE JOHNSON'S BLOCK AND CONCRETE CO., INC.
SOC PRIORITY PROJECT: Yes M No If Yes, SOC No.:
Date: 1/29/03
County: Vance
Permit No. NCG140333 Stormwater Permit
To: Stormwater and General Permits Unit
Water Quality Section
Attention: Mack Wiggins
PART I - GENERAL INFORMATION Checked BIMS for I through 7 M
BIMS is accurate except as noted below
1. Facility Name:
Address:
2. Date of Site Visit: 1/21/03
3. Report Prepared by: Myrl Nisely
4. Persons Contacted and Telephone Number: Curtis Johnson, 252-438-4018
5. Directions to Site: 1mile S of Henderson on Hwy 39, left on Garland St.
6. (New Facilities Only!) Discharge Point(s), List for all discharge points:
Latitude: 36' 18' 50"N Longitude: 78' 22' 42" W
Attach a USGS map extract (can be printed from Internet) and indicate treatment
facility site and discharge point(s) on map. Map attached M
U.S.G.S. Quad No. B25SW U.S.G.S. Quad Name: Henderson
7. Receiving stream or affected surface waters: UT to Sandy Creek to Roland's
Pond
a. Classification: C NSW
b. River Basin and Subbasin No.: Tar -Pamlico 03-03-02
C. Describe receiving stream features and pertinent downstream uses:
PART If - DESCRIPTION OF DISCHARGE
1. Volume of Wastewater to be permitted: MGD Variable, depending on storm event.
a. Proposed initial flow if phased flows
b. Phased flows

2. What is the current permitted capacity of the Waste Water Treatment facility? MGD
monthly average N/A
3. Current design capacity of the existing facility? MGD N/A
4. Please provide a description of existing or essentially completed wastewater treatment
facilities: See Part IV
5. Please provide a description of proposed wastewater treatment facilities with emphasis on what
will be changing: N/A
6. Pretreatment Program (POTWs only):
in development: approved: ❑ —►Full?E] Modified Program?
should be required: not needed: ❑
7. Residuals Handling Scheme: Land Application ❑ Landfill ❑ Other
Permit No. if applicable N/A
8. Treatment plant classification (attach completed rating sheet):
Ratings Sheet AttachedEl
9. SIC Code(s): 3273
PART III - OTHER PERTINENT INFORMATION
1. Special monitoring or limitations (including toxicity) requests: none
2.
PART IV - EVALUATION, RECOMMENDATIONS AND OTHER COMMENTS
(Important — please give a narrative summary)
Johnson's Block and Concrete has not previously applied for a stormwater permit. A visit
was made to obtain site information and to offer technical assistance to Curtis Johnson,
Owner, regarding how to establish a stormwater management plan.
This sprawling, complex location is on both sides of two streets, Garland St. and Highway
39. The main process area is on the north side of Garland St, with an office building, a truck
loading station, a vehicle maintenance building, and sand and aggregate storage, Admixture
storage tanks stand behind the office building. Across Garland St. is a concrete pad with
sand storage and a parking area. Facing Hwy 39 is the Vehicle Maintenance building, and
across Hwy 39 is a building for new hydraulic and motor oil storage, a fuel storage area with
secondary containment and a large area used to discard unused concrete and drum washings.
The topography slopes mostly toward Garland St., except for truck washing which is done in
front of the Vehicle Maintenance building on Hwy 39. Vehicle wash water drains toward
Hwy 39, entering a city stormdrain after crossing to the west side of the highway. Runoff to
Garland St. from the main processing area drops into a grated drain, then under Garland St.

to another larger drain serving the large paved parking and sand storage pile, then continues
underground via two pipes to a discharge into a swale at the edge of the property. This
swale or small tributary flows for about one half mile to Sandy Creek that empties into
Roland's Pond and ultimately into the Tar River.
Vehicle maintenance is done in a building at the corner of Garland and Hwy 39. There are
no drains inside the building. The floor is occasionally cleaned using a steam jenny, with
any flow going to the highway gutter and the city stormdrain.
The disposal area west of Hwy 39 is huge. This disposal area extends behind other
properties not owned by Johnson Block and Concrete. Drum washouts are released here.
Drainage appears to be mostly flat (not draining) except where portions of the highway side
slope toward the highway. Unused concrete is dumped onto the ground, then later picked up
and stacked. Piles of broken concrete, asphalt and small quantities of miscellaneous trash
line the edges of the site. Historically there has been runoff from the back side of the site
into a broad ditch between the site and a trailer park.
There was no secondary containment for the admixture chemicals. Need for this ASAP was
emphasized. A date of March 31 was agreed upon, weather permitting.
Housekeeping in the process area on Garland St. was good. In the disposal area on Hwy 39,
trash bags dumped by citizens and other non -concrete related items need to be removed to a
proper landfill.
Mr. Johnson and I went through the permit section by section to discuss how to put together
a SPPP manual and how to implement the program. He seemed cooperative, but does not
use the internet and asked for help in locating a laboratory and a consultant. The latter will
be a big plus in helping establish this stormwater program. I hope the owner chooses to go
to that expense.
Please see also the attached CEI inspection report for this production facility.
k
Signature of y sport preparer
Water
Supervisor
Date
� �03
Date

Mr. Curtis Johnson
Johnson's Block and Concrete Co., Inc.
1873 Highway 39 South
Henderson, NC 27537
Dear Mr. Johnson:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
January 31, 2003
Subject: Stormwater Site Inspection
Stormwater Permit No. 140333
Johnson's Block and Concrete Co., Inc.
Hwy 39 South
Vance County
On January 21, 2003 Mr. Myrl Nisely of the Raleigh Regional Office of Division of Water Quality met
with you to become familiar with your readymix concrete f V''}�ty and to offer assistance in establishing a
stormwater program that will conform to General Permit No. i40000. Your assistance was greatly
appreciated. The following observations were made:
This plant site is a large complex with the main process area on the north side of Garland St, with an
office building, a truck loading station, a vehicle maintenance building, and sand and aggregate
storage. Admixture storage tanks stand behind the office building. Across Garland St. is a concrete
pad with sand storage and a parking area. Across Hwy 39 is a building for new hydraulic and motor
oil storage, a fuel storage area with secondary containment and a large area used to discard unused
concrete and drum washing.
2. There is no secondary containment for the admixture tanks. Please construct containment walls
with enough volume available to hold the contents of the largest chemical vat. Install a drain
with a valve. The valve is to be kept locked or have the handle removed, so that only authorized
personnel can drain the containment basin. You indicated that construction could be done by
March 31, weather allowing. The stormwater program calls for a visual observation to be made and
recorded on a checklist before each release of water from the containment area.
3. The topography slopes mostly toward Garland St., except for truck washing which is done in front of
the Vehicle Maintenance building on Hwy 39. Vehicle wash water drains toward Hwy 39, entering a
city stormdrain on the west side of the highway. Vehicle wash water will be one of your sample
points. Runoff to Garland St. drops into a grated drain, then under Garland St. to another larger drain
serving the large paved parking and sand storage pile, then continues underground via two pipes to a
discharge into a swale at the edge of the property. This swale or small tributary flows for about one
half mile to Sandy Creek that empties into Roland's Pond. Sampling will be required where the two
pipes exit into the Swale.
4. The disposal area west of Hwy 39 is huge. Drainage appears to be mostly flat (not draining) and in
other places toward the highway. Unused concrete is dumped onto the ground, then later picked up
and stacked. Piles of broken concrete, asphalt and small quantities of miscellaneous trash line the
edges of the site. Historically there has been runoff from the back side of the site into a broad ditch
between the site and a trailer park. This disposal area extends behind other properties not owned by
Johnson Block and Concrete. It may be prudent to establish well defined areas of responsibility with
Raleigh Regional Office 1628 Mail Service Center phone [phone]
Water Quality Section Raleigh, NC 27699-1628 facsimile [phone]
Customer Service
1-800-623-7748

,4
those neighbors in this stormwater program. Otherwise, liability for stormwater discharges onto their
property may become an issue.
5. Housekeeping in the process area was good. In the disposal area on Hwy 39, trash bags dumped by
citizens and other non -concrete related items should be removed to a proper landfill.
6. Vehicle maintenance is done in the building facing Hwy 39. All work is done inside. Waste oil is
collected in a drum behind the building for periodic disposal by Noble Oil. The only discharge from
this shop is an occasional washing of the Floor with a steam jenny. This flow goes to the stormdrain
on Hwy39 much like the vehicle wash water described above.
You went through the permit section by section with Mr. Nisely to understand how to put together a SPPP
manual and how to implement the program. You may find it helpful to ask someone such as a public
librarian to go onto Internet site http://h2o.enr.state.ne.us/su/stormwater htniI where guidance manuals
may be found for developing your SPPP manual. Click on Manuals, Factsheets.
The Division is prohibited from providing a list of environmental consultants. Your Yellow Pages may
list several, but if not, see the Raleigh Yellow Pages under Engineers — Environmental for many in the
state. A list of North Carolina laboratories may be found at www.esb.enr state nc us/lab/nceert asp ,
Whether or not you actually receive the stormwater permit by March 31, 2003, please submit
certification to the Division by that date that the admixture secondary containment has been
installed, with a drain and locked valve.
Once a site map has been created, please submit a copy to the Raleigh Regional Office.
If you have further questions or comments, please contact Myrl Nisely at 919-571-4700.
cc: NPDES Compliance Unit
Vance Co. Health Dept.
Central Files
Sincerely,
Kenneth Schuster, P.E.
Regional Water Quality Supervisor

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