HomeMy WebLinkAboutNCG140233_COMPLETE FILE - HISTORICAL_20150811STORMWATER DIVISION CODING SHEET
RESCISSIONS
PERMIT NO.
N
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DOC TYPE
COMPLETE FILE - HISTORICAL
DATE OF
RESCISSION
❑
5�% I l
YYYYMMDD
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory Donald R. van der Vaart
Governor Secretary
August 11, 2015
MR. JAMES WASHBURN—EIIS COMPLIANCE MANAGER
ST WOOTEN CORPORATION
PO Box 2408
WIISON, NORTH CAROLINA 27894
Subject: Multimedia Compliance Inspection
ST Wooten Facility— 5201 Beryl
Road, Raleigh - Plant 7
Wake County
Dear Permittee:
Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a
multimedia compliance inspection of the ST Wooten Plant Beryl Road Plant No. 7 on July 27, 2015 for
permits and programs administered by the following Divisions:
Division of Air Quality
Division of Energy,
Division of Water
Division of Waste
Mineral, and Land
Resources
Management
Resources
We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our
initiative to provide a single inspector capable of handling multiple areas of environmental compliance at
your facility. The results of each applicable inspection and any associated response actions or necessary
corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a
Division report is not attached, you may assume compliance with that particular Division's rules and
regulations at the time of inspection.
If you have any questions regarding this multimedia inspection or the results of each program inspection,
please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate
Division staff member. Thank you for your cooperation.
encl: Air Quality Inspection Report
Stormwater Inspection Report
cc: DAQ-RRO-Files
DEMLR/DWR RRO Files
NCDENR Raleigh Regional Office
1628 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 3800 Barrett Drive, Raleigh North Carolina 27609
Phone: 919-791-42001 Fax: (919) 788-7159
An Equal opportunity 1Affirmative Action Employer- Made in part with recycled paper
NORTH CAROLINA DIVISION OF
AIR QUALITY
Inspection Report
Date: 07/28/2015
Facility Data
S. T. Wooten Corporation, Plant 7
5201 Beryl Road
Raleigh, NC 27602
Lat: 35d 47.4180m Long: 78d 42.7720m
SIC: 3273 / Ready -Mixed Concrete
NAICS: 32732 / Ready -Mix Concrete Manufacturing
Facility Contact
James Washburn
Environmental
Compliance Manager
(252)290-5912
Comments: 1 A
Inspector's Signature
Date of Signature:
Contact Data
Authorized
Hank Butts
Vice President
(252) 291-5 165
Raleigh Regional Office
S. T. Wooten Corporation, Plant 7
NC Facility ID 9200501
County/FIPS: Wake/183
Permit Data
Permit 06644 / R06
Issued 5/23/2013
Expires 4/30/2018
Classification Small
Permit Status Active
Current Permit Application(s) None
Technical Contact I SIP
James Washburn
Environmental
Compliance Manager
(252)290-5912
Program Applicability
Compliance Data
Inspection Date 07/27/2015
Inspector's Name Cory Larsen
Operating Status Operating
Compliance Code Compliance- inspection
Action Code PCE
On -Site Inspection Result Compliance
1 Total Artual emiccinns in T0NS/VFAR• 11
TSP
S02
NOX
VOC
CO
PM10
*HAP
2012
0.9800
---
---
---
---
0.4500
0.0235
2007
1.20
---
---
---
---
0.5500
0.0286
Five Year Violation History: None
Date Letter Tyne Rule Violated
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s)
* Hiehesl 14AP Emitted
Violation Resolution Dale
Source(s) Tested
(I) DIRECTIONS TO FACILITY: S T Wooten Corporation — Plant 7 is located at 5201 Beryl Road,
Raleigh, Wake County. From RRO take the outer beltline west toward 1-40. Exit onto Hillsborough Street.
Proceed west on Hillsborough Street. At Blue Ridge Road turn left. Take_ an immediate right onto Beryl
Road. Facility is approximately 0.5 mile down on the left, just before the end of Beryl Road.
(II) FACILITY DESCRIPTION: S T Wooten Corporation — Plant 7 is a concrete batch plant. This facility
operates under Air Permit 06644R06 which expires on April 30, 2018.
(1I1) INSPECTION SUMMARY: The facility was inspected by DENR staff on July 27, 2015 with the
assistance of Mr. James Washburn and Mr. Edward Chavis of ST Wooten Corp. Records were reviewed
and found to be compliant. A cement truck loading was observed and no excessive visible emissions were
observed. Air pollution control equipment was operating properly. The bag filter is regularly inspected and
maintained and records are well documented. No new or modified emission sources were noted.
(IV) PERMITTED EMISSION SOURCES:
Emission
Source ID
EmissionpSouree
Descri tion
Control
S stem ID
Control System
Description
truck mix concrete hatching
operation (50 cubic yards
per hour rated capacity)
concrete batch plant
cement storage silo (75 tons
CD -RA 1-7
bagfilter (1,433 square feet
capacity), flyash silo (70
of filter area) (CD -RA 1-7)
Sources: (ES-BRI, ES-13R2,
tons capacity), cement
ES-BR3, ES-BR4)
weigh hopper (3.6 tons
capacity), and truck loading
point
(V) SPECIFIC CONDITIONS AND LIMITATIONS:
A.l Any air emission sources or control devices authorized to construct and operate above must be operated and
maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable
Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code
(NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0611 and 2Q .0309.
In Compliance
A.2 2D. A.2 EMISSION INVENTORY REQUIREMENT - At least 90 days prior to the expiration date of this
permit, the Permittee shall submit the air pollution emission inventory report in accordance with 15A NCAC 2D .0202,
pursuant to N.C. General Statute 143 215.65.
In Compliance.
A.3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 'Particulates
from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not
exceed allowable emission rates. In Compliance - Fabric filters are efficient control devices for
particulates.
A.4. VISIBLE EMISSIONS CONTROL REQUIREMENT- As required by 15A NCAC 2D .0521
"Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1,
1971, shall not be more than 20 percent opacity when averaged over a six -minute period. In Compliance -
No excessive visible emissions were observed from cement tanker loading.
A.S. NOTIFICATION REQUIREMENT- As required by 15A NCAC 2D .0535, the Permittee of source
of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of
process or control equipment or any other abnormal conditions, shall notify the Director or his designee of
any such occurrence by 9:00 a.m. Eastern time of the Division's next business day. In Compliance — none
occurred to report since last inspection.
A.6 FUGITIVE DUST CONTROL REQUIREMENT— As required by 15A NCAC 2D .0540 "Particulates from
Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute
to substantive complaints or excess visible emissions beyond the property boundary.
In Compliance — site was sufficiently managed such that and no emissions were present at property boundary/
A.7 EAGFILTER REQUIREMENTS — As required by 15A NCAC 2D .0611 particulate matter emissions shall be
controlled as described in the permitted equipment list.
In Compliance — Facility personnel perform regular visual inspections of bag filter and replace or repair when
necessary. The last annual inspection to meet permit requirements was performed on March 24, 2015. Records of
magnehelic readings, bag filter inspection and maintenance are complete and up to date in the log book. At the time of
inspection, the magnehelic gauge read 1.5 inches of water. Personnel track the pressure differential as a maintenance
indicator.
(VI) ENFORCEMENT HISTORY: A Notice of Violation for not obtaining anew air permit before adding new
air cleaning equipment was issued in December of 2003.
(VII) STACK TEST REVIEW: No stack tests were performed in the past 12 months.
(VI11) CONCLUSIONS/RECOMMENDATIONS: At the time of the inspection the permittee and facility
appeared compliant with all permitting requirements. Recommend another inspection in two years.
��
CCD_EN R
North Carolina Department of Environment and Natural Resources
Pat McCrory Donald R. van der Vaart
Governor Secretary
August 5, 2015
MR. JAMES WASHBURN—EI-1S COMPLIANCE MANAGER
ST WOOTEN CORPORATION
PO Box 2408
WILSON, NORTH CAROLINA 27894
Subject: NPDES Stormwater Compliance Evaluation Inspection
COC Number NCG 140233
ST Wooten —Beryl Road Plant
NCG14000 General Permit for Ready -Mixed Concrete
Wake County
Dear Mr. Washburn:
Staff from the Department of Environment and Natural Resources conducted a stormwater compliance
inspection on July 27, 2015 for permit no. NCG 140233 as part of a multimedia inspection of your facility.
We appreciate the assistance you and Mr. Edward Chavis provided during the inspection. Please
reference the attached inspection report checklist and summary in addition to this letter.
The facility's stormwater management program appeared to be effective and generally compliant with all
permit requirements at the time of inspection. It is recommended that the site map be updated to match
existing conditions and revised to include the BMPs noted on the Google Earth image you provided.
Additionally, please ensure that the perimeter berm and aggregate containment wall are maintained to
prevent a discharge from the recycle system and/or other areas of the site. Finally, note that NCG14000
expires June 30, 2016, and a renewal request for your certificate of coverage will be required prior to that
date.
If you have any questions regarding these matters or require further assistance, please contact me at
Cory.larsen@ncdenr.gov or 919-791-4200.
Sincerely,
Cory sen, E
Environmental Engineer
Raleigh Regional Office
Encl: Compliance Inspection Report
cc: RRO/SWP Files
Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section http://portal.nedenr.org/web/wq/aps
1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 791-4200
Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159
An Equal Opportunity 1 Affirmative Action Employer- Made in part by recycled paper
Compliance Inspection Report
Permit: NCG140233 Effective: 07/01/11
Expiration: 06/30/16 Owner:
S T Woolen Corporation
SOC: Effective:
Expiration: Facility:
S T Wooten Corporation
County: Wake
5201 Beryl Rd
Region: Raleigh
Raleigh NC 27606
Contact Person: Phil Adams
Title:
Phone: 252-291-5165
Directions to Facility:
System Classifications:
Primary ORC:
Certification:
Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 07/27/2015 Entry Time:
09:30AM Exit Time:
11:30PM
Primary Inspector: Cory Larsen
Phone: 919-807-6300
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Ready Mix Concrete Stormwater/Waslewater Discharge COC
Facility Status: Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
Permit: NCG140233 Owner- Facility: S T woolen Corporafion
Inspection Date: 07/27/2015 Inspection Type : Compliance Evaluation Reason for Visit Routine
Inspection Summary:
A multi -media pilot program inspection was conducted by staff from the Division of Water Resources on July 27, 2015 to
evaluate compliance with NPDES stormwater and air quality permits issued to the facility. The stormwater inspection
results for NCG140233 are presented below.
The stormwater pollution prevention plan (SPPP) was reviewed and contained all essential components, and has been
recently updated. An older site plan was available as well as a Google Earth map noting BMPs in place. It is
recommended that the site plan is revised to match current site conditions and include all features noted on the GE map.
Secondary containment is provided for the bulk storage of liquid (admixture) products onsite, and the drain valve was closed
or capped and handle removed. Vehicle maintenance is not conducted onsite.
Stormwater and truck wash water is settled and recycled through a pit system with CO2 pH control and measured 6.72 s.u.
at the time of inspection. There are no discharges from the site but water was backed up into the yard from the treatment
system due to recent heavy rains. The perimeter berm should be inspected regularly to prevent a breach and to ensure no
discharge from the site, particularly around the pit area. Overall the site is fairly well kept and operated by knowledgeable
staff. Good record keeping practices were observed. No other compliance issues were identified.
Page: 2
Permit: NCG140233 Owner- Facility: S T Woolen Corporation
Inspection Date: 07/27/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Storm Water Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
0 ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
0 ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices'?
E ❑ ❑ ❑
# Does the Plan include a detailed site map including ouffall locations and drainage areas?
❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0 ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
0 ❑ ❑ ❑
# Does the Plan include a BMP summary?
N ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑ ❑ ❑
# Does the facility provide and document Employee Training?
0 ❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
N ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
0 ❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
0 ❑ ❑ ❑
Comment: No spills documented last 3 years Site plan needs to be updated to match existing
conditions
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑
Comment: No discharge from facility.
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ❑ 0 ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑
Comment: No discharge from facility. VMA not conducted onsite.
Permit and Outfalls
Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
E ❑ ❑ ❑
# Were all outfalls observed during the inspection?
1:11:10 ❑
# If the facility has representative outfall status, is it property documented by the Division?
❑ 1:10 ❑
# Has the facility evaluated all illicit (non stormwater) discharges?
0 ❑ ❑ ❑
Comment: Stormwater recycled back into process
Page: 3
NORTH CAROLINA DIVISION OF
AIR QUALITY
Inspection Report
Date: 03/10/2015
Facility Data
S. T. Wooten Corporation, Plant 7
5201 Beryl Road
Raleigh, NC 27602
Lat: 35d 47.4180m Long: 78d 42.7720m
SIC: 3273 / Ready -Mixed Concrete
NAICS: 32732 / Ready -Mix Concrete Manufacturing
Facility Contact
Edward Chavis
Plant Manager
(252)614-1477
Contact Data
Authorized Contact
Hank Butts
Vice President
(252) 291-5 165
Comments: IN COMPLIANCE
Inspector's Signature:
Dale of Signature:
S. T. Wooten Corporation, Plant 7
NC Facility ID 9200501
County/FIPS: Wake/183
Permit Data
Permit 06644 / R06
Issued 5/23/2013
Expires 4/30/2018
Classification Small
Permit Status Active
Current Permit Application(s) None
Technical Contact I SIP
James Washburn
Environmental
Compliance Manager
(252)290-5912
Program Applicability
Compliance Data
Inspection Date 03/05/2015
Inspector's Name Roy Dosser
Operating Status Operating
Compliance Code Compliance - inspection
Action Code FCE
On -Site Inspection Result Compliance
I Total Artuni emissions in TONS/VP.AR- I
TSP
S02
NOX
VOC
CO
PNI10
* HAP
2012
0.9800
---
---
---
0.4500
0.0235
2007
1.20
---
---
---
---
0.5500
0.0286
Five Year Violation History: None
Date Letter TV[)e
Date Test Results
Rule Violated
Test Method(s)
* Hi
Violation Resolution Date
Source(s) Tested
(I) DIRECTIONS TO FACILITY: S T Wooten Corporation — Plant 7 is located at 5201 Beryl Road,
Raleigh, Wake County. From RRO take the outer beltline west toward 1-40. Exit onto Hillsborough
Street. Proceed west on Hillsborough Street. At Blue Ridge Road turn left. Take an immediate right
onto Beryl Road. Facility is approximately 0.5 mile down on the left, just before the end of Beryl Road.
(I1) FACILITY DESCRIPTION: S T Woolen Corporation — Plant 7 is a concrete batch plant. This
facility operates under Air Permit 06644R06 which expires on April 30, 2018.
(111) INSPECTION SUMMARY: On March 5, 2015, 1 (Roy Doster) went to this facility to conducta
compliance inspection. I met with the current plant manager, Ed Chavis, for the compliance inspection.
During the inspection, a cement truck was observed loading. No visible emissions were observed. Mr.
Chavis was able to produce the new permit and the bagfilter inspection logbook for review. The baghouse
records are kept in a calendar date log and he had records from 2008 to current. The baghouses appeared
to be cleaned approximately once per week when operating and there were notations when bags were
changed or other maintenance activities were performed. Have your safety gear at the ready.
(IV) PERMITTED EMISSION SOURCES:
Emission
Source ID
Emission Source
Description
Control
System ID
Control System
Description
truck mix concrete bitching operation (50 cubic yards per hour rated capacity)
concrete batch plant
cement storage silo (75 tons
CD -RA I-7
bagfilter (1,433 square feet
capacity), Flyash silo (70
of filter area) (CD -RA 1-7)
Sources: (ES -BR I, ES-
tons capacity), cement
BR2, ES-BR3, ES-BR4)
weigh hopper (3.6 tons
capacity), and truck loading
point
(V) SPECIFIC CONDITIONS AND LIMITATIONS:
A.I Any air emission sources or control devices authorized to construct and operate above most be operated and
maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable
Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code
(NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0611 and 2Q .0309.
***In Compliance***
A.2 2D. A.2 EMISSION INVENTORY REQUIREMENT - At least 90 days prior to the expiration date of this
permit, the Permittee shall submit the air pollution emission inventory report in accordance with 15A NCAC 2D
.0202, pursuant to N.C. General Statute 143 215.65.
***In Compliance***.
A.3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates
from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall
not exceed allowable emission rates. **In Compliance. Fabric filters are efficient control devices for
Particulates.**
AA. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521
"Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1,
1971, shall not be more than 20 percent opacity when averaged over a six -minute period. **In
Compliance. No visible emissions were noted from cement tanker loading.**
A.S. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a
source of excess emissions that last for more than four hours and that results from a malfunction, a
breakdown of process or control equipment or any other abnormal conditions, shall notify the Director or
his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day. **In
Compliance. No such event has occurred.**
A.6 FUGITIVE DUST CONTROL REQUIREMENT —As required by 15A NCAC 2D .0540 "Particulates from
Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or
contribute to substantive complaints or excess visible emissions beyond the property boundary.
** In Compliance ** At the time of my inspection I did not see the potential for fugitive dust emission. The grounds
were wet from all the rain that we have had. **
A.7 13AGFILTER REQUIREMENTS —As required by 15A NCAC 2D .0611 particulate matter emissions shall be
controlled as described in the permitted equipment list.
*** In Compliance *** The facility is required to perform, at a minimum, an annual internal inspection of the
bagtilter system and according to Mr. Chavis the bag filter is inspected about every two weeks by opening the doors
and looking inside. He further indicated that all the bags are replaced about every two -and -a -half years. All records
are complete and up to date in the log book. The Records go back six years.
(VII) ENFORCFMENT HISTORY: A Notice of Violation for not obtaining a new air permit before adding
new air cleaning equipment was issued in December of 2003.
(VIII) STACK TEST REVIEW: No stack tests were performed in the past 12 months.
(IX) CONCLUSIONS/RECOMMENDATIONS: At the time of the inspection ST Wooten appeared to be in
compliance with all permitting requirements. It is recommended that this facility be inspected in 2 years.
NORTH CAROLINA DIVISION OF
AIR QUALITY
Air Permit Review
Permit Issue Date: May 23, 2013
Facility Data
Applicant (Facility's Name): S. T. Wooten Corporation, Plant 7
Facility Address:
S. T. Wooten Corporation, Plant 7
5201 Beryl Road
Raleigh, NC 27602
SIC: 3273 / Ready -Mixed Concrete
NAICS: 32732 / Ready -Mix Concrete Manufacturing
Facility Classification: Before: Small After: Small
Fee Classification: Before: Small After: Small
Contact Data
Facility Contact
Authorized Contact
Technical Contact
James Washburn
Bank Butts
James Washburn
Environmental
Vice President
Environmental
Compliance Manager
(252) 291-5165
Compliance Manager
(919) 776-4338
PO Box 2408
(919) 776-4338
P.O. Box 2408
Wilson, NC 27894+2408
P.O. Box 2408
Wilson, NC 27894+2408
Wilson, NC 27894+2408
Region: Raleigh Regional Office
County: Wake
NC Facility ID: 9200501
Inspector's Name. Roy Duster
Date of Last Inspection: 08/15/2012
mpuance t.oue: s i uompuance - mspecuon
Permit Applicability (this application only)
SIP:
NSPS:
NESHAP:
PSD:
PSI) Avoidance:
NC Toxics:
112(r):
Other:
Application Data
Application Number: 9200501.13A
Date Received: 05/03/2013
Application Type: Renewal
Application Schedule: State
Existing Permit Data
Existing Permit Number: 06644/R05
Existing Permit Issue Date: 09/10/2008
Existing Permit Expiration Date: 08/31/2013
Review Engineer: David Miller Comments / Recommendations:
Issue 06644/R06
Review Engineer's Signature: Date. Permit Issue Date: May 23, 2013
Permit Expiration Date: April 30, 2018
1. Purpose of Application:
S. T. Wooten operates a concrete batch plant in Wake County. The facility's Air Permit comes due on
August 31, 2013, and the Company has requested that the permit be renewed.
2. Application Chronology:
May 3, 2013 RRO received a request from S. T. Wooten Corporation to renew their Plant 7
permit. The application contained:
A. No fee, none was required.
B. No zoning determination, none was required.
C. Was signed by an Authorized Official.
D. A 2011 emission inventory was attached.
May 8, 2013 An acknowledgement letter was sent.
3. New Equipment/Change in Emission and Regulatory Review:
New Equipment: None.
Emission Inventory: The company attributes the drop in emissions to drop in business.
4. NSPS, NESHAPS, PSD, and Attainment Status:
• This facility is not subject to any NSPS Subparts.
• This facility is not subject to any NESHAPS Subparts.
• S. T. Wooten Corporation, Plant 7, is a minor source for PSD purposes.
• 1 12r does not apply to this company.
• Wake County is in attainment.
5. Facility Wide Air Toxics:
Toxic review was not triggered for this review because no new processes or new equipment were added in
this permit revision.
6. Compliance Status:
The facility appeared to be in compliance during the last inspection on 08/15/2012, conducted by Roy
Duster.
7. Facility Emissions Review:
The way DAQ's "Concrete Batch Plant Emission Calculator" calculates facility wide Title V emissions is
wrong in accordance to current DAQ policy. The following table shows the correct amounts:
Title V Emissions
Permit Potential
Source
PM
(t
PM10
(t y)
PM
(t )
PM10
(t )
Truck Mix
84.731
24.201
1.625
0.609
Cement Silo*
0.044
0.015
0.044
0.015
Supplement Silo*
0.117
0.064
0.117
0.064
Weigh Hopper
1.858
0.874
1.858
0.874
Sand & Aggregate
5.19
2.497
5.19
2.497
PM total
91 .94
8.834
PM 10 total
1
27.651
1
4.059
* = After control
This facility is correctly defined as a Small for fee purposes.
8. Summary of Permit Changes:
1-beam changes:
• Changed the authorized contact to Hank Butts.
• Corrected the site name from: S T Wooten Corp, to S. T. Wooten Corporation.
Permit changes:
The condition covering 2D .0611 "Baefilter Requirements" has changed:
o The title has been changed to "Fabric Filter Requirements"
o The condition now has clarifying language as to what "annual" means.
Added 2D 1806 Control and Prohibition of Odorous Emissions, which does not allow objectionable odors
beyond the facility's boundary.
9. Conclusions, Comments, and Recommendations:
Permit 06644R06 should be issued showing the above changes.
Permit Coordinator: Date:
Charles Mcl:achern, P.E.
AQ Supervisor:
Patrick Butler, P.E.
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
May 23, 2013
Mr. Hank Butts
Vice President
S. T. Wooten Corporation, Plant
PO Box 2408
Wilson, NC 27894-2408
Subject: Air Permit No. 06644R06
Division of Air Quality
Sheila C. Holman
Director
S. T. Wooten Corporation, Plant 7
Raleigh, Wake County, North Carolina
Permit Class: Small
Facility ID# 9200501
Dear Mr. Butts:
John E. Skvarla, III
Secretary
In accordance with your completed application received May 3, 2013, we are forwarding
herewith Permit No. 06644R06 to S. T. Wooten Corporation, Plant 7, Raleigh, Wake County, North
Carolina for the construction and operation of air emissions sources or air cleaning devices and
appurtenances. Please note the records retention requirements are contained in General Condition 2
of the General Conditions and Limitations.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
Raleigh Regional Office - Division of Air Quality
3800 Barrett Drive, Raleigh, North Carolina 27609
Phone: 919-791-42001 FAX: 919- 881-2261
Internet: www.ncair.org
An Equal Opportunity 1 Affirmative Action Employer - Made in pad by Recycled Paper
Hank Butts
May 23, 2013
Page 2
also made under G.S. 150B-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from May 23, 2013 until April 30, 2018, is nontransferable to
future owners and operators, and shall be subject to the conditions and limitations as specified
therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Specific changes and additions are summarized
below (note: this list may not include all changes and additions):
• The condition covering 2D .0611 "Bagfilter Requirements" has changed:
o The title has been changed to "Fabric Filter Requirements."
o The condition now has clarifying language as to what "annual' means.
• Added 2D 1806 Control and Prohibition of Odorous Emissions, which does not allow
objectionable odors beyond the facility's boundary.
Should you have any questions concerning this matter, please contact David Miller at (919) 791-
4200.
Sincerely,
Patrick Butler, P.E.
Regional Air Quality Supervisor
ddm
Enclosures
c: Raleigh Regional Office
No.
C*f'o w
NORTH CAROLINA ENVIRONMENTAL MANAGEMENTCOMMISSION
DEPARTMENT OF 13NVIRONMENT AND NATURAL RESOURCES
Issue Date: May 23, 2013
Expiration Date: April 30, 2018
DIVISION OF AIR QUALITY
AIR PERMIT NO. 06644R06
Effective Date: May 23, 2013
Replaces Permit: 06644R05
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other
applicable Laws, Rules and Regulations,
S. T. Wooten Corporation, Plant 7
5201 Beryl Road
Raleigh, Wake County, North Carolina
Permit Class: Small
Facility ID# 9200501
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission Emission Source Y ontrol Control System
Source ID Descriltion FS stem IU Description
truck mix concrete hatching operation (50 cubic yards per hour rated capacity)
ES-BRl cement storage silo (75 tons capacity)
ES-BR2 Ffiyash storage silo (70 tons capacity)
CD -RA 1-7
bagfilter (1,433 square feet of filter area)
ES-BR3 cement weigh hopper (3.6 tons capacity)
r ES-BR4 truck loading point
in accordance with the completed application 9200501.13A received May 3, 2013 including any
plans, specifications, previous applications, and other supporting data, all of which are tiled with the
Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit.
This permit is subject to the following specified conditions and limitations including any
TESTING. REPORTING, OR MONITORING REQUIREMENTS:
Permit No. 06644R06
Page 2
A. SPECIFIC CONDITIONS AND LIMITATIONS
Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2D. 1806.
PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and (I). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit (without
a modification request). The renewal request (with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration
date of this permit, the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2016 calendar year.
3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr).
E = 4.10 * (P) 11'61 for P <= 30 tons/hr, or
E = 55 * (P) (" ' - 40 for P >30 tons/hr
4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six -minute period, except that six -minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or. I 110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
Permit No. 06644R06
Page 3
the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour (using Reference Method 22 in 40 CPR, Appendix A), the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots,
and plant roads (including access roads and haul roads).
7. FABRIC FILTER REQUIREMENTS including cartridge filters, baghouses, and other dry
filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter
emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits, the Permittee
shall perform, at a minimum, an annual (for each 12 month period following the
initial inspection) internal inspection of each bagfilter system. In addition, the
Permittee shall perform periodic inspections and maintenance as recommended by
the equipment manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any variance from
manufacturer's recommendations or from those given in this permit (when
applicable) shall be investigated with corrections made and dates of actions recorded
in a logbook. Records of all maintenance activities shall be recorded in the logbook.
The logbook (in written or electronic format) shall be kept on -site and made
available to DAQ personnel upon request.
8. CONTROL AND 13ROI-11BITION OF ODOROUS EMISSIONS - As required by 15A
NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not
Pennit No. 06644R06
Page 4
operate the facility without implementing management practices or installing and operating
odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
B. GENERAL CONDITIONS AND LIMITATIONS
Y�I
REQUIRED BY THIS PERMIT shall be submitted to the:
Regional Air Quality Supervisor
North Carolina Division of Air Quality
Raleigh Regional Office
3800 Barrett Drive
Raleigh, NC 27609
919-791-4200
For identification purposes, each submittal should include the facility name as listed on the
permit, the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this
permit shall be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. These records must be kept on site for a minimum of 2
years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT -Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION -Anew air permit shall be obtained by the Permittee prior to
establishing, building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
5. REPORTING REQUIREMENT -Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regional Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
Permit No. 06644R06
Page 5
6. This permit is subject to revocation or modification by the DAQ upon a determination that
information contained in the application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
8. This issuance of this permit in no way absolves the Pennittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
9. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality or land quality control
authority.
10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee
to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be
required by the DAQ. Information required in such reports may include, but is not limited
to, process weight rates, firing rates, hours of operation, and preventive maintenance
schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act (RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ, upon
request, the current copy of the air permit for the site.
15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the
Permit No. 06644R06
Page 6
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 1 j 2(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases - Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance, the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally -enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification, report submittal, and test
results approval.
Permit issued this the 23`d of May, 2013.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Patrick Butler, P.E.
Regional Air Quality Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 06644R06
r
i
-Wz7 17 r f
J Permit: NCG140233 Owner - Facility: S T Wooten Corporation
/ Inspection Date: 06,04i2fte Inspection Type: Stormwater Reason for Visit: Routine
//Sr.
Stormwater Pollution Prevention Plan
Yes No NA
to
NE
Does the site have a Stormwater Pollution Prevention Plan?
u
! -I
# Does the Plan include a General Location (USGS).map?
`NE
��
❑ ❑
❑
SPrl.t7
"Narrative
0/0 ❑
❑
,Uo
# Does the Plan include a Description of Practices"?
gr ❑ ❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
uulxj„ 1n,
# Does the Plan include a list of significant spillspccurring during the past 3 years?
a 0 ❑
❑
(A,.t �
-
# Has the facility evaluated feasible alternatives to current practices?
■ ❑ ❑
❑
Til,
# Does the facility provide all necessary secondary containment?
❑ Cl
❑
! ❑ ❑
❑
# Does the Plan include a BMP summary?
the Plan include Spill Prevention Response Plan (SPRP)?
❑ ❑
❑
# Does a and
}yam
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
of'❑ ❑
❑
# Does the Plan include a. list of Responsible Party(s)?
E/❑ ❑
❑
l k
x6
W(❑ ❑
❑
/Z
-# Is the Plan reviewed and updated annually?
YOr
# Does the Plan include a Stormwater Facility Inspection Program?
■ ❑ ❑
❑
Z
Has the Stormwater Pollution Prevention Plan been implemented?
w❑ ❑
❑
Comment:
Qualitative Monitoring
Yes No NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑ E Q"
❑
NO
Comment: Records state that there has not been a discharge since 2004.
Analytical Monitoring
Yes No NA
NE
Has the facility conducted its Analytical monitoring?
❑ ■ E
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑ ❑ `J❑
Comment: The facility submits a letter to Central Files annually that there has been no
doscharge.
Permit and Outfalls
Yes No NA
NE
�❑ ❑
❑
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
❑ ❑ ■
❑
# If the facility has representative outfall status, is it properly documented by the Division?
❑ Cl ■
❑
# Has the facility evaluated all illicit (non stormwater) discharges?
or ❑
❑
Comment: No outfall because all wstewater and stormwater is recycled to the plant.
Page:3
F
AMA
NC®ENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Richard Vick
S T Wooten Corporation
PO Box 2408
Wilson, NC 27894-2408
Dear Permittee:
Division of Water Quality
Coleen H. Sullins
Director
August 1, 2011
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
S T Wooten Corporation
COC Number NCG140233
Wake County
In response to your renewal application for continued coverage under stormwater General Permit NCG140000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or
as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Permit NCG140000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form for Stormwater
• Two copies of the DMR Form for Wastewater
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater and/or wastewater, and it specifies your obligations with
respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to
familiarize yourself with all the changes in the reissued permit. if your Certificate of Coverage (COC) restricts
authorization to discharge stormwater only (or other limited terms), you must contact the Stormwater Permitting
Unit if you would like to request a modification to your COC.
The first sample period of your permit begins July 1, 2011. However, because of the delayed mail -out of permit
packages, your facility is expected to attempt to sample during the first sampling period, and must comply with
sampling requirements beginning during the second sampling period. Your facility must sample a representative
storm event between January 1 and July 30, 2012 (for stormwater sampling), and/or sample wastewater between
October 1, 2011 and December 31, 2011 (or, if applicable, report "No Flow", as outlined in Part V, Section E).
Additionally, your facility has 6 months from the time of receipt of the permit to update SPPP to current standards.
The more significant changes in the General Permit since your last Certificate of Coverage include the following
(please note the names and numbers of sections have been changed from the previous permit revision):
Part II:
• Authorization to Construct (ATC) language was added to the permit and adapted to fit NCG140000.
Part III:
• The Stormwater Pollution Prevention Plan (SPPP) section has been updated to the most current
language of our permits. Some additional conditions specific to this industry have been added to the
SPPP language.
Part IV:
• Sections A & B: Revised provisions require stormwater discharges be sampled twice per year (instead of
annually), and sampling results shall be compared to new benchmark values. (The previous cut-off
concentrations have been removed).
1.
• Sections A & B: Revised provisions require the permittee to execute Tier One, Two & Three response
actions: Tier One requirements for a first benchmark exceedence, and/or Tier Two response for a second
consecutive benchmark exceedence, if applicable. Tier Two requires that the permittee institute monthly
monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring. Monthly
monitoring shall be done until three consecutive monitoring events show no benchmark exceedences.
• Sections A & B: This permit now contains a provision that four exceedences of any benchmark will trigger
increased DWQ involvement in the*permittee's stormwater management and control actions (Tier Three).
DWQ may direct the permittee to apply for an individual permit, institute specific monitoring, or may direct
the implementation or installation of specific stormwater control measures.
• Sections A & B: Failure to perform analytical stormwater monitoring requires that the permittee begin a
monthly sampling scheme for both industrial stormwater discharges and/or stormwater discharges from
VMA areas (where applicable). After 6 months of monthly sampling, the permittee may return to semi-
annual sampling, unless otherwise specified by DWQ.
• Sections A & B: A lower TSS benchmark of 50 mg/I for HOW, ORW, PNA and Tr Waters was added to
this permit for these more sensitive waters.
• Section B: The monitoring parameter Oil & Grease has been replaced by the parameter Total Petroleum
Hydrocarbons.
• Sections A, B & C: Inability to sample due to adverse weather must be reported in the SPPP.
• Sections A, B & C: The terminology "Representative Storm Event" has been replaced by "Measurable
Storm Event" in response to comments from industry groups. A measurable storm event is a storm event
that results in an actual discharge from the permitted site outfall. The previous measurable storm event
must have been at least 72 hours prior, unless the permittee is able to document that a shorter interval is
representative for local storm events during the sampling period, and obtains written approval from the
local DWQ Regional Office.
• Section C: Qualitative monitoring must now be conducted semi-annually and is tied to the same
measurable storm event as the analytical monitoring.
• Section C: If the permittee fails to respond effectively to problems identified by qualitative monitoring, the
permittee may be required by DWQ to perform corrective action.
• Section D: This section has now been consolidated to one section with one set of combined tables for all
types of authorized wastewater discharges.
• Section D: The wastewater analytical monitoring schedule has been set to quarterly.
• Section D: TSS limits have been revised for PNA, Trout and HOW waters per rule requirements in 15A
NCAC 02B .0224.
• Section D: 7Q10-based flow limits have been set for PNA waters per regulations in 15A NCAC 02B.
• Section D: TPH monitoring requirements have been added to wastewater monitoring when stormwater
runoff from VMA areas commingles with wastewater.
• Section D: This wording in the permit has been removed: "For facilities which route stormwater and all
process wastewater to a recycle system, no analytical monitoring of process wastewater discharges is
required if that recycle system discharges as a result of a 10-year 24-hour (or larger) precipitation event."
Part V:
• Section A: For existing facilities previously permitted and applying for renewal under this General Permit:
New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and
implemented within 6 months of the effective date of the initial Certificate of Coverage issued pursuant to
this General Permit and updated thereafter on an annual basis.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does
not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the
permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard,
ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact
these members of the Stormwater Permitting Unit: Jennifer Jones (919) 807-6379, Ken Pickle (919) 807-6376, or
Bethany Georgoulias (919) 807-6372.
Sincerely,
Si�
fir Coleen H. Sullins
cc: DWQ Central Files
Stormwater Permitting Unit Files
Raleigh Regional Office
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140233
STORMWATER AND/OR PROCESS WASTEWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
S T Wooten Corporation
is hereby authorized to discharge stormwater and/or wastewater from a facility located at and/or
operate an approved wastewater treatment system located at:
S T Wooten Corporation
5201 Beryl Rd
Raleigh
Wake County
to receiving waters designated as Simmons Branch, a class C;NSW waterbody in the Neuse River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached.
This certificate of coverage shall become effective August 1, 2011.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 1s'day of August, 2011.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
f
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
Mr. James Washburn
Environmental Compliance Manager
S T Wooten Corporation
P O Box 2408
Wilson, NC 27894
October 22, 2010
Subject: Compliance Evaluation Inspection
S T Wooten — Beryl Road Site
NCG140233
Wake County
Dear Mr. Washburn: +
jt
On September 15, 2010, a compliance evaluation inspection (CEI) was conducted at the subject
facility. The assistance of you, Daniel Locus and Giovanni Morales was greatly appreciated. This
inspection was conducted to determine your compliance with the subject NPDES stormwater general
permit. The following observations were noted during the inspection: I
SITE DESCRIPTION
j
/
The S T Wooten site in Wake County at 5201 Beryl Road, Raleigh, NC is, a concrete mixing and
distribution facility. The wash water and irrigation water are recycled, filtered and re -used.
INSPECTION SUMMARY
a) The Stormwater Pollution Prevention Plan (SP3) was available and reviewed during the
inspection. All components of the Plan were in good order. The Plan was last updated on
September 13, 2010. There have been no documented spills at the facility in the past three
years.
b) There are no Stormwater Outfalls on the site. All process water is recycled, filtered and re-
used. The system consists of a collection pit and pump.
c) There has been no qualitative or analytical monitoring conducted as a result of the lack of
outfalls.
One
North Carolina
Natimallb(
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 7914200
Internet: wvra. ncwaterquality.org 1628 Mail Service Center Raleigh, NO 27699-1628 FAX (919) 788-7159
An Equal Opportunity/Affirmative Action Employer— 50 % Recycled/10% Post Consumer Paper
Customer service
877-623-6748
S T Wooten — Beryl Road Site
NCG 140233
Page 2 of 2
d) Recent efforts have been made to improve the site to prevent surface runoff and ensuing
product release to surface waters. These efforts were observed during the inspection and
appear successful.
If you have any questions regarding the attached report or any of the findings, please contact me
at 919-791-4200 or natalie landryOncdenr oov. Thank you.
Sincerely,
Natalie Landry
Environmental Specialist
Surface Water Protection .
cc: `RRO-SWP File
DWQ Stormwater Permitting Unit
Central Files
Permit: NCG140233
SOC:
County: Wake
Region: Raleigh
Compliance Inspection Report
Effective: 08/01/04 Expiration: 07/31/09 Owner: S T Wooten Corporation
Effective: Expiration: Facility: S T Wooten Corporation
5201 Beryl Rd
Contact Person: Owen Dunston
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title:
Inspection Date: 06104/2008 .Entry Time: 11:30 AM
Primary Inspector: Stephanie Brixey
Secondary Inspector(s):
Raleigh NC 27606
Phone:919-828-5963
Certification:
Exit Time: 12:30 PM
Phone:
Phone:
Reason for Inspection: Routine Inspection Type: Stormwater
Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge
COC
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
N Storm Water
(See attachment summary)
Page: 1
Permit: NGG140233 Owner - Facility: S T Wooten Corporation
Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine
Inspection Summary:
See attached letter.
Page:2
-71-17 1 U r1-
Permit: NCG140233 Owner - Facility: S T Wooten Corporation
Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine
Msf-
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
�
2 ❑
❑
❑
No S➢r�l
J
0/0❑
❑
# Does the Plan include a'Narrative Description of Practices"?
❑
❑�.
(ArJ O_L,
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®❑
si o
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
e ❑
❑
❑
TY�� �A.`
/f7-1
W�'
# Does the facility provide all necessary secondary containment?
m ❑
❑
❑
❑
❑
❑
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
1e
a ❑
❑
❑
Yi—i
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
i❑
❑
❑
f �zyirr
# Does the facility provide and document Employee Training?
# Does the Plan include a.list of Responsible Party(s)?
W/O
❑
❑
IM/❑
❑
❑
/ZYI )r
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Ci(❑
[I
[I
Zx Y &,,-,
Has the Stormwater Pollution Prevention Plan been implemented?
J
e ❑
❑
❑
Comment:
Qualitative Monitoring
Yes No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑ 0
(3"
❑
No
Comment: Records state that there has not been a discharge since 2004.
Analytical Monitoring
Yes No
NE
Has the facility conducted its Analytical monitoring?
[IU ■
rN,A�
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑ ❑
w/❑
Comment: The facility submits a letter to Central Files annually that there has been no
doscharge.
Permit and Outfalls
Yes No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
a/❑
❑
❑
# Were all outfalls observed during the inspection?
❑ ❑
■
❑
# If the facility has representative outfall status, is it properly documented by the Division?
❑ ❑
■
❑
0❑
❑
❑
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: No outfall because all wstewater and stormwater is recycled to the plant.
Page: 3
A TF9
?G
��1
June 4, 2008
Mr. Richard Vick
S.T. Wooten Corporation
P.O. Box 2408
Wilson, NC 27894-2408
Subject: Stormwater Inspection
S.T. Wooten Corporation
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Beryl Rd. Facility - NPDES Pennit Number NCG140233
Fortune Way — NPDES Permit Number NCG 140235
Wake County
Dear Mr. Vick:
Coleen H. Sullins, Director
Division of Water Quality
On June 4, 2008, Ms. Stephanie Brixey of the Raleigh Regional Office conducted a stormwater evaluation
inspection of S.T. Wooten Corporation's Ready Mix Concrete Facilities on Fortune Way and Beryl Rd in Wake
County with the assistance of Mr. James Washburn, safety associate of the facilities. His help was appreciated
as it eased the inspection process.
The following observations were made:
An inspection of the Fortune Way facility's (NCG140235) stormwater permit was conducted. The site
currently has one outfall that has not discharged since 2004. The process water and stormwater flow to the
cement pits. Water enters into the first treatment pit and flows through the series to filter out solids. Once it
enters the next to the last pit it is then pumped through a swimming pool filter and released into the last pit. The
facility recycles this water back into the process. The backwash is pumped to the first treatment pit. Currently
there is a lot of work being done on this site. Some stormwater will flow to the back of the property and pond.
There is one outfall from this area but no sign that a discharge has occurred. Due to the fact that the facility has
not discharged any water from the site since 2004, there is no qualitative and/or analytical monitoring since that
time.
An inspection of the Beryl Rd facility's (NCG140233) stormwater permit was conducted. The site has no
outfall because all of the process wastewater and stormwater is recycled to the plant. The process water and
stormwater flow to the cement treatment pits. Water enters into the first pit and flows through the series to filter
out solids. Once it enters the next to the last pit it is then pumped through a swimming pool filter and released
into the last pit. The facility recycles this water back into the process. The backwash is pumped to the first
treatment pit. A letter is mailed annually to Central Files stating that all stormwater has been contained.
Qualitative and/or analytical monitoring has not been conducted because there has not been a discharge.
All components of the Stormwater Pollution Prevention Plan were present including: detailed site maps with
labeled storm outfalls, a list of potential contaminants, a spill and response plan, a narrative describing BMPs,
NOn` Caro ina
vatura�
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service
InlemeC h2o.enrstate, ne.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (9I9) 571-4718 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper
S.T. Wooten
Stormwater Compliance Inspection
NCG140233 and NCG140235
Wake County
and a contact list of whom to contact in an emergency. Employee training records were on -site. Both facilities
inspect containment areas, storage tanks, and valves and piping on a monthly basis. Both facilities maintain
good house keeping practices. The files are kept in a well organized fashioned. Such order eased the file
review process.
The overall conditions of S.T. Wooten's stormwater programs at the Fortune Way and Beryl Road facilities are
complaint with Division standards. If you have any questions regarding the attached report or any of the
findings, please contact Stephanie Brixey at: (919) 791-4200 or email
[Stephan ie.brixey@ncmai 1. net].
Sincerely,
Stephanie Brixey
Senior Environmental Specialist
Cc: James Washburn - S.T. Wooten
Central Files
Stephanie Brixey - RRO
a
Permit: NCG140233
SOC:
County: Wake
Region: Raleigh
Compliance Inspection Report
Effective:08/01/04 Expiration: 07/31/09
Effective: Expiration:
Contact Person: Phil Adams
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title:
Certification:
Owner: S. T. Wooten Corporation
Facility: S T Wooten Corporation
5201 Beryl Rd
Raleigh NC 27606
Phone:252-291-5165
Phone:
Inspection Date: 06/04/2008 . Entry Time: 11:30 AM Exit Time: 12:30 PM
Primary Inspector: Stephanie Brixey cYc yxAkQ_W dV-v V'H�OY Phone:
Secondary Inspector(s): /
Reason for Inspection: Routine Inspection Type: Stormwater
Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge
CDC
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1
Permit: NCG140233 Owner - Facility: S. T. Wooten Corporation
Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■ ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
■ ❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
■ ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■ ❑ ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
■ ❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
■ ❑ ❑ ❑
# Does the Plan include a BMP summary?
■ ❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■ ❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■ ❑ ❑ ❑
# Does the facility provide and document Employee Training?
■ ❑ ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
■ ❑ ❑ ❑
# Is the Plan reviewed and updated annually?
■ ❑ ❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
■ ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
■ ❑ ❑ ❑
Comment:
Qualitative Monitoring
Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑ ■ ❑ ❑
Comment: Records state that there has not been a discharge since 2004.
Analytical Monitoring
Yes No NA NE
Has the facility conducted its Analytical monitoring?
❑ ■ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑ ❑ ■ ❑
Comment: The facility submits a letter to Central Files annually that there has been no
doscharge.
Permit and Outfalls
Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■ ❑ 110
# Were all outfalls observed during the inspection?
❑ ❑ ■ ❑
# If the facility has representative outfall status, is it properly documented by the Division?
❑ ❑ ■ ❑
# Has the facility evaluated all illicit (non stormwater) discharges?
■ ❑ ❑ ❑
Comment: No outfall because all wstewater and stormwater is recycled to the plant
Page: 3
July 15, 2005
S.T. Wooten
Corporation
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina
Attn. Central Files
Subject: Storm Water Discharge Monitoring
S. T. Wooten Corporation
Beryl Road Concrete
Wake County, NCG140233
Dear Sir or Madam:
All storm water at Beryl Road is either contained or is sheet flow.
Sincerely,
S. T. Wooten Corporation
ames Washburn
Environmental Safety Manager
NO Box 2408
Wilson, AV 27894-2408
252-291.5165
FAX 252.243.0900
1%
July 16, 2003
Mr. Myrl Nisely
Raleigh Regional Office
Water Quality Section
1628 Mail Service Center
Raleigh, NC 27669-1628
Subject: Storm Water Sampling Data
Dear Mr. Nisely,
S.T. Wooten
Corporation
In response to your letter of July 8, 03, I will provide the Sampling Data that I have and
hopefully give an explanation as to why I do not have the others.
NCG 140248 This is a Builders Firstsource plant and is not a part of S.T. Wooten.
NCG 140120 This plant is in Henderson, we do not have any material at this location
(ie. Cement, Ash, Stone, Sand or Chemicals,) this plant was closed in
1994 or 1995, and has not had any activity to effect Storm Water. I will
send a letter by July 30, to DWQ, Central Files.
NCG 140233 This plant we feel is Sheet Flow, and all Storm Water that is on site is held
by our pit system. A letter will also be sent to DWQ on this as well.
NCG 140269, NCG 140294 Were Builders Firstsource plants and S.T. Wooten has
purchased them. The Sampling will be included in this letter.
NCG 140121 This plant and property did not have Storm Water run off in 2002, but a
letter was not sent to DWQ. 14�iS
d
NCG140010, NCG140122, NCG140234, NCG14035, NCG140236, NCG140289,
NCG140317; the drought of 2002 made it impossible to take the samples
by July 30, 02, we just did not have enough rain. As time went on the tests
were overlooked due to illness of the employee that was in charge of
Storm Water.
l'0 Box 2408
Wilson, NC 27894-2408
252.291 •516.5
FAX 2.52.243.0900
I hope this will help, and as you know we are making every effort to correct any
problems we have.
Sincerely,
41-' Z/4-
James Washburn
Safety Associate
S.T. Wooten
k
S.T. Wooten
July 17, 2003 Corporation
North Carolina Division of Water Quality
1.617 Mail Service Center
Raleigh, NC 27699-1617
Arm. Central Files
Re. Storm Water Discharge Monitoring
S.T. Wooten
Beryl Road Concrete Plant N C G IN 02.33
Wake County
NCG140233
James Washburn
Safety Associate
cc. Joe Lucas
Landry, Natalie
To: Powell, Jeanette
Cc: mark.senior@raleighnc.gov; Hall, Mandy; Smith, Danny
Subject: RE: Councilor Crowder request on asphalt plant and concrete plant
Hi Jeanette,
Mandy Hall and I conducted a file review and a site inspection for each of the sites mentioned below. DWQ has an
NPDES Industrial Stormwater Permit for the ST Wooten Ready Mix Concrete facility, located at 5201 Beryl Road, and the
Permit Number is NCG160085. DWQ inspected the site previously on 6/4/08 and the site was in compliance with the
permit conditions. The Rea Contracting Asphalt Paving Mixture facility has an NPDES Industrial Stormwater Permit (No.
NCG160085) and is located at 5801 E Chapel Hill Road. This site has no previous inspection records in the file.
On August 26, 2010, Mandy and I conducted complaint investigations at each site. At the ST Wooten facility we
observed a small, non -permitted discharge of concrete wastewater leaving the site. We discussed the problem with the
plant manager and he agreed to clean up the waste and cordon off the area to traffic to prevent the washout of
concrete trucks in this low area. At the Rea Contracting facility we observed groundwater seepage from the pile area
and iron bacteria precipitate in the flowing water. We requested that this location be added to the routine sampling
required by the NPDES permit.
Comprehensive inspections for compliance with the specific NPDES Industrial Stormwater Permit will be scheduled at
each site during September. The complaint issues will be followed up during the inspections and again, if necessary.
If you have any questions regarding the complaint issues or permit compliance, feel free to contact me or Mandy Hall at
919-791-4200. Thank you for alerting us to these problems.
Natalie
Natalie Landry
DENR - Surface Water Protection
3800 Barrett Drive
Raleigh, NC 27609
(919) 791-4258
E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be
disclosed to third parties.
From: Powell, Jeanette [mailto:Jeanette.Powell@raleighnc.gov]
Sent: Monday, August 23, 2010 12:06 PM
To: Smith, Danny
Subject: FW: Councilor Crowder request on asphalt plant and concrete plant
Hi Danny,
A City Council member raised concerns over an asphalt plant and a concrete plant on the west side (see attached map). I
am sending an inspector out to investigate, but it sounds like most of the issues raised (see below) are going to fall under
the NPDES permit. Have you guys inspected or taken any enforcement action against these two sites?
Thanks,
Jeanette Powell, cPEsc, cPSWO, cESSwI
u�
Stormwater Inspections Manager
Stormwater Utility Division
--
Public Works Department
Office: (919) 516-2837
Fax: (919) 516-2852
eanette.00wellBraleiohnc.cov
Stormwater Utility Division Main Office (919) 996-3940
From: Senior, Mark
Sent: Monday, August 23, 2010 11:49 AM
To: Bowden, Danny; Brown, Ben; Smith, Mac; Powell, Jeanette
Cc: Hathaway, Amy; Duffy, Peter; McLawhorn, Dan
Subject: Councilor Crowder request on asphalt plant and concrete plant
Councilor Crowder was concerned about the asphalt plant and concrete plant near Chapel Hill Rd. (54) (attachedlis a
photo illustrating the sites). I got responses from the State on air and groundwater but have had no response fror)n
surface water (Bradley Bennett). I told Councilor Crowder of our lack of a response and offered to look at the sites under
the City's authorities. I took a quick look last week and it appears there may be grounds for enforcement under tl'e S&E
codes and possible water contamination.
In the case of the asphalt plant, they have a 20-30+ foot high pile of raw material or debris (possibly from road grinding)
that's visible from both Chapel Hill road and looking behind the Rising Sun Pools store off Hillsboro St. It appears this
may have been contained by silt fence at one time but in looks like the base of the pile has overflowed the fence on the
Chapel Hill Rd side. Not sure how much sediment they are losing as the material is fairly coarse but I'm guessini3 they at
least need to submit for a permit if they have not done so already. The seepage from the spoil pile is also discolored.
Appears to be iron bacteria at work but we should probably take a sample and have it analyzed for metals, pH, ajnd other
basic parameters. Discharge point can be accessed from Chapel Hill Rd, just up the hill from their entrance.
On the concrete site, they have lots of aggregate and other raw material storage on site and some of it is pretty
site backs up to a creek and it does not appear that they have much in the way of sediment control in place. Pr
worth a look to see if a permit is needed and if any material is leaving the site. Will probably require hip boots
like the only way to thoroughly check the back of the site was to walk up the creek.
Thanks, Mark Sr.
Mark T. Senior, PE, Senior Project Engineer
Stormwater Services Division
City of Raleigh Public Works Department
PO Box 590
Raleigh NC 27602
Work Phone (919) 996-4012
Fax (919) 996-7633
Email mark.senior@raleighnc.gov
www.raleiohnc.gov
The
it looked
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
July 26, 1999
PHIL ADAMS
S.T. WOOTEN CORPORATION - BERYL ROAD
P O BOX 2408
WILSON, NC 27894
Subject: Reissue - NPDES Stormwater Permit
S.T. Wooten Corporation - Beryl Road
_ COC Number NCG140233
Dear Permittee: Wake County
In response to your renewal application for continued coverage under general permit NCG140000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG 140000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at (919) 733-5083, ext. 578
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and.':f ._'al permits Unit Files
Raleigh Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919
An Equal Opportunity Affirmative Action Employer 50 % recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140233
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
S.T. WOOTEN CORPORATION - BERYL ROAD
is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process
wastewater and stormwater from a facility located at
S.T. WOOTEN CORPORATION - BERYL ROAD
5201 BERYL ROAD
RALEIGH
WAKE COUNTY
to receiving waters designated as a UT of Simmons Branch in the Neuse River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III.
IV, V, and VI of General Permit No. NCG140000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
T: Stata of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Paul Hobson
Capital City Ready Mix -Plant 1
P.O. Box 33787
Raleigh, NC 27606
Dear Paul Hobson :
August 23, 1996
AUG 281996
DEHNR RAIEIGH
REGIONAL OFFICE
Subject: General Permit No. NCGT4U000
Capital City Ready Mix -Plant 1
COC NCG 140233
Wake County
In accordance with your application for a stormwater discharge permit received on June 3, 1996, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
The stormwater permit you are receiving, NCG14O00O, does not permit wasting concrete, dumping excess
concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess
concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to
both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an
illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General
Statutes 143-215.6A
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to request an individual permit by submitting an individual permit application. Unless
such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division of
Environmental Management. The Division of Environmental Management may require modification or revocation
and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/
733-5083, extension 578.
Sincerely, Op;ti"U Sit,
iNEDBY
BRADIEY BUR,,1 I7
A. Preston Howard, Jr. P.E.
ccc::Raleigh Regional°Office
EPA
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919.733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140233
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Capital City Ready Mixed Concrete Company
is hereby authorized to discharge stormwater from a facility located at
Capital City Ready Mixed Concrete Company - Fairgrounds, Plant #1
5201 Beryl Rd.
Raleigh
Wake County
to receiving waters designated as an unnamed tributary to Simmons Branch, a class C NSW stream in the Neuse
River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 111
and IV of General Permit No. NCG140000 as attached.
This Certificate of Coverage shall become effective August 23, 1996.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 23, 1996.
oricl
f RAC''is`l- ' 6EW'-'c tT
A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
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DAQ -Toolbox - FacFinder Page I of 1
Air Quality v Toolbox v FacFinder v
Welcome to Facility Finder Print Help Logoff
Find Facility
Compliance Data
Assigned Inspector: Steve Hall
Facility Data
Operating Status: Operating
S. T. Wooten Corporation, Plant 7
Compliance Status: Compliance - inspection
5201 Beryl Road
Inspection Date:03/05/2015
Raleigh, NC 27602
Inspected By: Roy Doster
County: Wake Lat: 35d 47.4180m Long:
Action Code: FCL
78d 42.7720m
NC Facility ID: 9200501
Permit Data
SIC: 3273/ Ready -Mixed Concrete
Permit 06644 / R06
NAICS: 32732 / Ready -Mix Concrete
Issued 5/23/2013
Manufacturing
Expires 4/30/2018
Classification Small
Permit Status Active
Authorized Contact Data
Invoice Contact Data
Hank Butts, Vice President
S. T. Wooten Corporation
PO Box 2408
.lames Washburn, Environmental Compliance
Wilson, NC 27894 2408
Manager
(252) 291-5165
PO Box 2408
hank.butts a st%vcorp.com
Wilson. NC 27894 2408
(252) 290-59 12
,lames. Washburn a stwcorp.coin
Facility Contact Data
Technical Contact Data
.lames Washburn , Environmental Compliance
James Washburn, Environmental Compliance
Manager
Manager
PO Box 2408
PO Box 2408
Wilson, NC 27894 2408
Wilson, NC 278942408
(252)290-5912
(252)290-5912
.james.washburn rr stwcorp.com
james.washburn a stwcorp.com
Active Programs: SIP
Pending Reports:
Pending Source Tests:
https://ibeamaq.ncdenr.org/aq/Toolbox/1-acI"indcr.jsp?lockey=L2531 L06644 7/8/2015
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Complaint and Compliance Inspection Form (updated 12/14) Page 1
7
Complainant
Contact Info
Complaint
DateBTlme of Call
DWO RO
Project Type
County L.1
Inspection Type
Inspector
River Basin
Inspection Date 1 ^ p
Stream Name
Site Name Ss
Class
Owneracontact info
Directions to Site
Violations/Concerns (check all that applyl
Welland standards
Riparian Buffer
Stream on Topo and/or Soils Map? Neuse
Does the Inspection merit an NOV? ❑ rs ❑ no
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Complaint and Compliance Inspection Form
Construction Stormwater NPDES NCG010000
Land disturbance due to construction/development?
Site is over 1 acre?
Does the site have an approved/signed EBSC plan (if so, by what agency)?
Location/address:
On -site respresentative available during inspection? ContacVphone Info:
Does Land Quality or local program have an inspection report available for review?
Record Keeping:
Is a rain gauge present on site (at the time of inspection)?
Is rain gauge data measured and recorded? Record data from past 14 days below:
Week 1 Date:
Amount:
Week Date:
Amount:
Are inspection records of EBSC BMPs complete and available on request?
Is water quality at outfalls monitored and recorded?
Impacts:
Sediment range and depth (average to maximum):
Turbidity?
Linear feet of stream impacted
Other/Photo Documentation (label photos):
1. Impacted water 2. sedimentation depth 3. EBSC measures (BMPs)
Attach map/plan of site and where photos were taken
Does the Inspection merh an NOV? ❑ rn ❑ no
Cnmments:
Date of Inspection and County_
Name of Inspector and RO
Site name, owner name and contact
Stream name and classification
4. un-impacted upstream waters
Page
It 41
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0
Wooten
0 100 200 400 Fc�
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Readymix Concrete Stormwater Ins ection Checklist
Type of Visit ❑Compliance Inspection/Program Audit ZTech Assistance o<ieco
Location: S.T. Wooten, Beryl Rd., Raleigh
Facility Number NCG140233 Datel/15/04 Time In 2:00 PM Time Out 2:55 PM
People Interviewed, and Titles: James Washburn "NE" means Not Evaluated
91q-8C k—`l3o�j
SPPP Documentation (Site Plan Part II (A)(l)
1. Copy of Certificate of Coverage []Yes ❑No Copy of Permit ❑Yes []No Requested but not required
2. General Location (USGS) May shows plant ®Yes ❑No, lines of discharge Part II(A)(1)(a)
to water of State ❑Yes []No, Stream labeled ❑Yes ❑No, Latitude and longitude []Yes ❑No
Comments:Need to Zoom in some. Claim site is non -discharge, so no stream labeling. Lat and Long
could be added, although that info is on another page.
3. Narrative Description of Practices ❑Yes ❑No NE Part II(A)(1)(b)
4. Site mgp ®Yes ❑No Shows flows & areas served with arrows and Part II(A)(1)(c)
impervious surfaces ❑Yes ®No, buildings ❑Yes []No, process areas ❑Yes ❑No,
disposal areas []Yes ❑No, drainage structures ❑Yes ❑No, existing BMPs such as secondary containment
pYes ❑No, list of potential pollutants ❑Yes ❑No
Comments: Simplified site map needs upgrade to show ALL components on the site and add arrows to
show flow of water to the low point on SW comer.
5. List of significant spills in last 3 years or certif if none ❑Yes ❑No NE Part II(A)(1)(d)
RRO called? ❑Yes ❑No
6. SW outfalls have been evaluated for process water ❑Yes []No No outfalls Part II(A)(1)(e)
7. Feasibility of Changing Practices [Wes []No NE Part II(A)(2)(a)
8. Secondary Containment ®Yes []No Schedule needed? ❑Yes [:]No Part II(A)(2)(b)
Records of Draining Containment, Observations Made ®Yes ❑No Often must remove solids
from admixture containment. Was dry. Diesel fuel tanks are all double lined with posts around them,
considered acceptable. They have no secondary containment, however.
9. BMP Summary ❑Yes ❑No NE Part II(A)(2)(c)
10. SPRP Plan ®Yes ❑No, Responsible personnel still employed here? ®Yes ❑No Part II(A)(3)
11. PM and Housekeeping Plan ❑Yes ❑No NE Record of Inspections? ®Yes ❑No Part II(A)(4)
12. Employee training ®Yes ❑No — for everybody ®Yes ❑No Good record. Has been local training
recently and corporate sessions are planned for late January Part II(A)(5)
13. Responsible parties, chain of command page ®Yes ❑No ' Part II(A)(6)
14. Plan updated/reviewed annually ®Yes ❑No Showed recent upgrades, more soon Part II(A)(7)
15. Stormwater Facility Inspection Program ®Yes ❑No Part II(A)(8)
16. This Plan Has Been Implemented (documents in manual, Part II(A)(9)
employees show awareness ®Yes ❑No Comments:
Sampling and Analytical Data Part II(C)
All Stormwater and Process Water is Recycled (IIC(3)) []Yes ®No
Rain Gauge on site (not required) ❑Yes ❑No
Record of an overflow ❑Yes ❑No Details
If not all recycled, what is allowed to discharge? Vehicle Cleaning (IIC2) Z Recycle overflow (IIC3
above) ❑ Wetting of Aggregate (IIC4)❑ Mixing drum cleanout (IIC5) ❑
Note: this checklist does not take the place of your permit. You are fully responsible for
following the permit.
For the tonics checked in last question, Analytical data present ❑Yes ❑No, Compliant? ❑Yes ❑No
Details:No sampling because rain is all sheetflow with no discharge. Pool pH = 11.2
Total precip ❑Yes ❑No, Storm duration ❑Yes ❑No, Total flow Est. ❑Yes ❑No,Field pH ❑Yes ❑No,
Chain of custody ❑Yes ❑No
Qualitative Monitoring performed semiannually ❑Yes ❑No Wet ❑ Dry ❑ Part II(F)
Stormwater not combined with process wastewater — general runoff PartII(C)(1)
Analytical data []Yes ❑No, Chain of Custody []Yes []No, Qualitative Monitoring performed
semiannually (Section F) ❑Yes ❑No,
Wet ❑ Dry ❑
If using cutoff policy, how many sample rounds
Cutoff Concentrations met []Yes ❑No Ever have a Bypass? []Yes []No (III (C)(4)a1 &2)
Notification given? ❑Yes ❑No
Outdoor Inspection
I located all discharge points []Yes ❑No No. of areas served No discharge
Sample points appropriate ❑Yes ❑No
Location if different from discharge point
Housekeeping: Trash ®Yes ❑No Dust ❑Yes []No Site can use housekeeping attention
Take pH ®Yes ❑No Value(s) 11.2
Take photos ®Yes ❑No
Containment Area satisfactory ®Yes ❑No, Loose drums ❑Yes ®No, Locked drain ❑Yes ❑No
Concrete disposal pile comments Large accumulation. Periodically removed and crushed by 3rd party.
Inspection Summary Comments
The location and condition of pooled water is troublesome. It appears likely that a big rain would
wash over the berms. We should see it in a rain in near future. Solids buildup was to be removed next
day, arranged for during inspection.
A separate pit is used for dumping left over concrete at the end of the day, then admixture chemicals
are put into the drums for overnight protection of the drum. Was Thus, there is no dumping of drum
washwater.
Recommendations: Sign or initial and date all documents, such as your site review with your Plant
Manager in Nov. 03. This will be helpful in any legal contest. Continue manual upgrades, including
better maps and review of all sections to eradicate old information where needed.
Requirements:
Letter is to go to:
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Parcel Number. 0784521646
Map created on 1/16/2004 8:07:15 AM.
Copyright 2003. City of Raleigh. Wake County.
0 � 250 It
REID:
0125817
OWNER1:
S T WOOTEN CORP
ADDRi:
PO BOX 2408
ADDR2:
W ILSON NC
27894.2408
ADDR3:
DEED BOOK:
075M
DEED PAGE:
0165
DEED DATE:
7/15/1997
DEED ACRES:
1.19
BLDG VAL:
0
LAND VAL:
155508
BILLING CLASS:
CORPORATE
LISTING
DESCRIPTION:
ALLEN LAND
MAP NAME:
078415
PIN NUM:
0784521646
PIN EXT:
CITY:
RAL
PLAN JURIS:
RA
TOWNSHIP:
YEAR BUILT:
0
SALEPRICE:
65000
SALEDATE:
4/27/1983
TYPE USE:
Vacant
DESIGN STYLE:
UNITS:
0
LAND CLASS:
VACANT
OLD PARCEL
NUMBER:
520-00000-0514
RALEIGH SITE ADDRESS 1
STREET NUM:
5205
STREET SUITE:
STREET DIR PRE:
STREET NAME:
BERYL
STREET TYPE:
RD
STREET DIR SUF:
1 of 1 1/16/2004 8:07 AM
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