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HomeMy WebLinkAboutNCG140233_COMPLETE FILE - HISTORICAL_20150811STORMWATER DIVISION CODING SHEET RESCISSIONS PERMIT NO. N �� 33 DOC TYPE COMPLETE FILE - HISTORICAL DATE OF RESCISSION ❑ 5�% I l YYYYMMDD NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary August 11, 2015 MR. JAMES WASHBURN—EIIS COMPLIANCE MANAGER ST WOOTEN CORPORATION PO Box 2408 WIISON, NORTH CAROLINA 27894 Subject: Multimedia Compliance Inspection ST Wooten Facility— 5201 Beryl Road, Raleigh - Plant 7 Wake County Dear Permittee: Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of the ST Wooten Plant Beryl Road Plant No. 7 on July 27, 2015 for permits and programs administered by the following Divisions: Division of Air Quality Division of Energy, Division of Water Division of Waste Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate Division staff member. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ-RRO-Files DEMLR/DWR RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-791-42001 Fax: (919) 788-7159 An Equal opportunity 1Affirmative Action Employer- Made in part with recycled paper NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 07/28/2015 Facility Data S. T. Wooten Corporation, Plant 7 5201 Beryl Road Raleigh, NC 27602 Lat: 35d 47.4180m Long: 78d 42.7720m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Contact James Washburn Environmental Compliance Manager (252)290-5912 Comments: 1 A Inspector's Signature Date of Signature: Contact Data Authorized Hank Butts Vice President (252) 291-5 165 Raleigh Regional Office S. T. Wooten Corporation, Plant 7 NC Facility ID 9200501 County/FIPS: Wake/183 Permit Data Permit 06644 / R06 Issued 5/23/2013 Expires 4/30/2018 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact I SIP James Washburn Environmental Compliance Manager (252)290-5912 Program Applicability Compliance Data Inspection Date 07/27/2015 Inspector's Name Cory Larsen Operating Status Operating Compliance Code Compliance- inspection Action Code PCE On -Site Inspection Result Compliance 1 Total Artual emiccinns in T0NS/VFAR• 11 TSP S02 NOX VOC CO PM10 *HAP 2012 0.9800 --- --- --- --- 0.4500 0.0235 2007 1.20 --- --- --- --- 0.5500 0.0286 Five Year Violation History: None Date Letter Tyne Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) * Hiehesl 14AP Emitted Violation Resolution Dale Source(s) Tested (I) DIRECTIONS TO FACILITY: S T Wooten Corporation — Plant 7 is located at 5201 Beryl Road, Raleigh, Wake County. From RRO take the outer beltline west toward 1-40. Exit onto Hillsborough Street. Proceed west on Hillsborough Street. At Blue Ridge Road turn left. Take_ an immediate right onto Beryl Road. Facility is approximately 0.5 mile down on the left, just before the end of Beryl Road. (II) FACILITY DESCRIPTION: S T Wooten Corporation — Plant 7 is a concrete batch plant. This facility operates under Air Permit 06644R06 which expires on April 30, 2018. (1I1) INSPECTION SUMMARY: The facility was inspected by DENR staff on July 27, 2015 with the assistance of Mr. James Washburn and Mr. Edward Chavis of ST Wooten Corp. Records were reviewed and found to be compliant. A cement truck loading was observed and no excessive visible emissions were observed. Air pollution control equipment was operating properly. The bag filter is regularly inspected and maintained and records are well documented. No new or modified emission sources were noted. (IV) PERMITTED EMISSION SOURCES: Emission Source ID EmissionpSouree Descri tion Control S stem ID Control System Description truck mix concrete hatching operation (50 cubic yards per hour rated capacity) concrete batch plant cement storage silo (75 tons CD -RA 1-7 bagfilter (1,433 square feet capacity), flyash silo (70 of filter area) (CD -RA 1-7) Sources: (ES-BRI, ES-13R2, tons capacity), cement ES-BR3, ES-BR4) weigh hopper (3.6 tons capacity), and truck loading point (V) SPECIFIC CONDITIONS AND LIMITATIONS: A.l Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0611 and 2Q .0309. In Compliance A.2 2D. A.2 EMISSION INVENTORY REQUIREMENT - At least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. In Compliance. A.3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 'Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. In Compliance - Fabric filters are efficient control devices for particulates. A.4. VISIBLE EMISSIONS CONTROL REQUIREMENT- As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period. In Compliance - No excessive visible emissions were observed from cement tanker loading. A.S. NOTIFICATION REQUIREMENT- As required by 15A NCAC 2D .0535, the Permittee of source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day. In Compliance — none occurred to report since last inspection. A.6 FUGITIVE DUST CONTROL REQUIREMENT— As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. In Compliance — site was sufficiently managed such that and no emissions were present at property boundary/ A.7 EAGFILTER REQUIREMENTS — As required by 15A NCAC 2D .0611 particulate matter emissions shall be controlled as described in the permitted equipment list. In Compliance — Facility personnel perform regular visual inspections of bag filter and replace or repair when necessary. The last annual inspection to meet permit requirements was performed on March 24, 2015. Records of magnehelic readings, bag filter inspection and maintenance are complete and up to date in the log book. At the time of inspection, the magnehelic gauge read 1.5 inches of water. Personnel track the pressure differential as a maintenance indicator. (VI) ENFORCEMENT HISTORY: A Notice of Violation for not obtaining anew air permit before adding new air cleaning equipment was issued in December of 2003. (VII) STACK TEST REVIEW: No stack tests were performed in the past 12 months. (VI11) CONCLUSIONS/RECOMMENDATIONS: At the time of the inspection the permittee and facility appeared compliant with all permitting requirements. Recommend another inspection in two years. �� CCD_EN R North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary August 5, 2015 MR. JAMES WASHBURN—EI-1S COMPLIANCE MANAGER ST WOOTEN CORPORATION PO Box 2408 WILSON, NORTH CAROLINA 27894 Subject: NPDES Stormwater Compliance Evaluation Inspection COC Number NCG 140233 ST Wooten —Beryl Road Plant NCG14000 General Permit for Ready -Mixed Concrete Wake County Dear Mr. Washburn: Staff from the Department of Environment and Natural Resources conducted a stormwater compliance inspection on July 27, 2015 for permit no. NCG 140233 as part of a multimedia inspection of your facility. We appreciate the assistance you and Mr. Edward Chavis provided during the inspection. Please reference the attached inspection report checklist and summary in addition to this letter. The facility's stormwater management program appeared to be effective and generally compliant with all permit requirements at the time of inspection. It is recommended that the site map be updated to match existing conditions and revised to include the BMPs noted on the Google Earth image you provided. Additionally, please ensure that the perimeter berm and aggregate containment wall are maintained to prevent a discharge from the recycle system and/or other areas of the site. Finally, note that NCG14000 expires June 30, 2016, and a renewal request for your certificate of coverage will be required prior to that date. If you have any questions regarding these matters or require further assistance, please contact me at Cory.larsen@ncdenr.gov or 919-791-4200. Sincerely, Cory sen, E Environmental Engineer Raleigh Regional Office Encl: Compliance Inspection Report cc: RRO/SWP Files Division of Water Resources, Raleigh Regional Office, Water Quality Operations Section http://portal.nedenr.org/web/wq/aps 1628 Mail Service Center, Raleigh, NC 27699-1628 Phone: (919) 791-4200 Location: 3800 Barrett Drive, Raleigh, NC 27609 Fax: (919) 788-7159 An Equal Opportunity 1 Affirmative Action Employer- Made in part by recycled paper Compliance Inspection Report Permit: NCG140233 Effective: 07/01/11 Expiration: 06/30/16 Owner: S T Woolen Corporation SOC: Effective: Expiration: Facility: S T Wooten Corporation County: Wake 5201 Beryl Rd Region: Raleigh Raleigh NC 27606 Contact Person: Phil Adams Title: Phone: 252-291-5165 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 07/27/2015 Entry Time: 09:30AM Exit Time: 11:30PM Primary Inspector: Cory Larsen Phone: 919-807-6300 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Waslewater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140233 Owner- Facility: S T woolen Corporafion Inspection Date: 07/27/2015 Inspection Type : Compliance Evaluation Reason for Visit Routine Inspection Summary: A multi -media pilot program inspection was conducted by staff from the Division of Water Resources on July 27, 2015 to evaluate compliance with NPDES stormwater and air quality permits issued to the facility. The stormwater inspection results for NCG140233 are presented below. The stormwater pollution prevention plan (SPPP) was reviewed and contained all essential components, and has been recently updated. An older site plan was available as well as a Google Earth map noting BMPs in place. It is recommended that the site plan is revised to match current site conditions and include all features noted on the GE map. Secondary containment is provided for the bulk storage of liquid (admixture) products onsite, and the drain valve was closed or capped and handle removed. Vehicle maintenance is not conducted onsite. Stormwater and truck wash water is settled and recycled through a pit system with CO2 pH control and measured 6.72 s.u. at the time of inspection. There are no discharges from the site but water was backed up into the yard from the treatment system due to recent heavy rains. The perimeter berm should be inspected regularly to prevent a breach and to ensure no discharge from the site, particularly around the pit area. Overall the site is fairly well kept and operated by knowledgeable staff. Good record keeping practices were observed. No other compliance issues were identified. Page: 2 Permit: NCG140233 Owner- Facility: S T Woolen Corporation Inspection Date: 07/27/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine Storm Water Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices'? E ❑ ❑ ❑ # Does the Plan include a detailed site map including ouffall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? N ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? N ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: No spills documented last 3 years Site plan needs to be updated to match existing conditions Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: No discharge from facility. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ 0 ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑ Comment: No discharge from facility. VMA not conducted onsite. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? E ❑ ❑ ❑ # Were all outfalls observed during the inspection? 1:11:10 ❑ # If the facility has representative outfall status, is it property documented by the Division? ❑ 1:10 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Stormwater recycled back into process Page: 3 NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 03/10/2015 Facility Data S. T. Wooten Corporation, Plant 7 5201 Beryl Road Raleigh, NC 27602 Lat: 35d 47.4180m Long: 78d 42.7720m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Contact Edward Chavis Plant Manager (252)614-1477 Contact Data Authorized Contact Hank Butts Vice President (252) 291-5 165 Comments: IN COMPLIANCE Inspector's Signature: Dale of Signature: S. T. Wooten Corporation, Plant 7 NC Facility ID 9200501 County/FIPS: Wake/183 Permit Data Permit 06644 / R06 Issued 5/23/2013 Expires 4/30/2018 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact I SIP James Washburn Environmental Compliance Manager (252)290-5912 Program Applicability Compliance Data Inspection Date 03/05/2015 Inspector's Name Roy Dosser Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance I Total Artuni emissions in TONS/VP.AR- I TSP S02 NOX VOC CO PNI10 * HAP 2012 0.9800 --- --- --- 0.4500 0.0235 2007 1.20 --- --- --- --- 0.5500 0.0286 Five Year Violation History: None Date Letter TV[)e Date Test Results Rule Violated Test Method(s) * Hi Violation Resolution Date Source(s) Tested (I) DIRECTIONS TO FACILITY: S T Wooten Corporation — Plant 7 is located at 5201 Beryl Road, Raleigh, Wake County. From RRO take the outer beltline west toward 1-40. Exit onto Hillsborough Street. Proceed west on Hillsborough Street. At Blue Ridge Road turn left. Take an immediate right onto Beryl Road. Facility is approximately 0.5 mile down on the left, just before the end of Beryl Road. (I1) FACILITY DESCRIPTION: S T Woolen Corporation — Plant 7 is a concrete batch plant. This facility operates under Air Permit 06644R06 which expires on April 30, 2018. (111) INSPECTION SUMMARY: On March 5, 2015, 1 (Roy Doster) went to this facility to conducta compliance inspection. I met with the current plant manager, Ed Chavis, for the compliance inspection. During the inspection, a cement truck was observed loading. No visible emissions were observed. Mr. Chavis was able to produce the new permit and the bagfilter inspection logbook for review. The baghouse records are kept in a calendar date log and he had records from 2008 to current. The baghouses appeared to be cleaned approximately once per week when operating and there were notations when bags were changed or other maintenance activities were performed. Have your safety gear at the ready. (IV) PERMITTED EMISSION SOURCES: Emission Source ID Emission Source Description Control System ID Control System Description truck mix concrete bitching operation (50 cubic yards per hour rated capacity) concrete batch plant cement storage silo (75 tons CD -RA I-7 bagfilter (1,433 square feet capacity), Flyash silo (70 of filter area) (CD -RA 1-7) Sources: (ES -BR I, ES- tons capacity), cement BR2, ES-BR3, ES-BR4) weigh hopper (3.6 tons capacity), and truck loading point (V) SPECIFIC CONDITIONS AND LIMITATIONS: A.I Any air emission sources or control devices authorized to construct and operate above most be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0611 and 2Q .0309. ***In Compliance*** A.2 2D. A.2 EMISSION INVENTORY REQUIREMENT - At least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. ***In Compliance***. A.3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. **In Compliance. Fabric filters are efficient control devices for Particulates.** AA. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period. **In Compliance. No visible emissions were noted from cement tanker loading.** A.S. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day. **In Compliance. No such event has occurred.** A.6 FUGITIVE DUST CONTROL REQUIREMENT —As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. ** In Compliance ** At the time of my inspection I did not see the potential for fugitive dust emission. The grounds were wet from all the rain that we have had. ** A.7 13AGFILTER REQUIREMENTS —As required by 15A NCAC 2D .0611 particulate matter emissions shall be controlled as described in the permitted equipment list. *** In Compliance *** The facility is required to perform, at a minimum, an annual internal inspection of the bagtilter system and according to Mr. Chavis the bag filter is inspected about every two weeks by opening the doors and looking inside. He further indicated that all the bags are replaced about every two -and -a -half years. All records are complete and up to date in the log book. The Records go back six years. (VII) ENFORCFMENT HISTORY: A Notice of Violation for not obtaining a new air permit before adding new air cleaning equipment was issued in December of 2003. (VIII) STACK TEST REVIEW: No stack tests were performed in the past 12 months. (IX) CONCLUSIONS/RECOMMENDATIONS: At the time of the inspection ST Wooten appeared to be in compliance with all permitting requirements. It is recommended that this facility be inspected in 2 years. NORTH CAROLINA DIVISION OF AIR QUALITY Air Permit Review Permit Issue Date: May 23, 2013 Facility Data Applicant (Facility's Name): S. T. Wooten Corporation, Plant 7 Facility Address: S. T. Wooten Corporation, Plant 7 5201 Beryl Road Raleigh, NC 27602 SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Classification: Before: Small After: Small Fee Classification: Before: Small After: Small Contact Data Facility Contact Authorized Contact Technical Contact James Washburn Bank Butts James Washburn Environmental Vice President Environmental Compliance Manager (252) 291-5165 Compliance Manager (919) 776-4338 PO Box 2408 (919) 776-4338 P.O. Box 2408 Wilson, NC 27894+2408 P.O. Box 2408 Wilson, NC 27894+2408 Wilson, NC 27894+2408 Region: Raleigh Regional Office County: Wake NC Facility ID: 9200501 Inspector's Name. Roy Duster Date of Last Inspection: 08/15/2012 mpuance t.oue: s i uompuance - mspecuon Permit Applicability (this application only) SIP: NSPS: NESHAP: PSD: PSI) Avoidance: NC Toxics: 112(r): Other: Application Data Application Number: 9200501.13A Date Received: 05/03/2013 Application Type: Renewal Application Schedule: State Existing Permit Data Existing Permit Number: 06644/R05 Existing Permit Issue Date: 09/10/2008 Existing Permit Expiration Date: 08/31/2013 Review Engineer: David Miller Comments / Recommendations: Issue 06644/R06 Review Engineer's Signature: Date. Permit Issue Date: May 23, 2013 Permit Expiration Date: April 30, 2018 1. Purpose of Application: S. T. Wooten operates a concrete batch plant in Wake County. The facility's Air Permit comes due on August 31, 2013, and the Company has requested that the permit be renewed. 2. Application Chronology: May 3, 2013 RRO received a request from S. T. Wooten Corporation to renew their Plant 7 permit. The application contained: A. No fee, none was required. B. No zoning determination, none was required. C. Was signed by an Authorized Official. D. A 2011 emission inventory was attached. May 8, 2013 An acknowledgement letter was sent. 3. New Equipment/Change in Emission and Regulatory Review: New Equipment: None. Emission Inventory: The company attributes the drop in emissions to drop in business. 4. NSPS, NESHAPS, PSD, and Attainment Status: • This facility is not subject to any NSPS Subparts. • This facility is not subject to any NESHAPS Subparts. • S. T. Wooten Corporation, Plant 7, is a minor source for PSD purposes. • 1 12r does not apply to this company. • Wake County is in attainment. 5. Facility Wide Air Toxics: Toxic review was not triggered for this review because no new processes or new equipment were added in this permit revision. 6. Compliance Status: The facility appeared to be in compliance during the last inspection on 08/15/2012, conducted by Roy Duster. 7. Facility Emissions Review: The way DAQ's "Concrete Batch Plant Emission Calculator" calculates facility wide Title V emissions is wrong in accordance to current DAQ policy. The following table shows the correct amounts: Title V Emissions Permit Potential Source PM (t PM10 (t y) PM (t ) PM10 (t ) Truck Mix 84.731 24.201 1.625 0.609 Cement Silo* 0.044 0.015 0.044 0.015 Supplement Silo* 0.117 0.064 0.117 0.064 Weigh Hopper 1.858 0.874 1.858 0.874 Sand & Aggregate 5.19 2.497 5.19 2.497 PM total 91 .94 8.834 PM 10 total 1 27.651 1 4.059 * = After control This facility is correctly defined as a Small for fee purposes. 8. Summary of Permit Changes: 1-beam changes: • Changed the authorized contact to Hank Butts. • Corrected the site name from: S T Wooten Corp, to S. T. Wooten Corporation. Permit changes: The condition covering 2D .0611 "Baefilter Requirements" has changed: o The title has been changed to "Fabric Filter Requirements" o The condition now has clarifying language as to what "annual" means. Added 2D 1806 Control and Prohibition of Odorous Emissions, which does not allow objectionable odors beyond the facility's boundary. 9. Conclusions, Comments, and Recommendations: Permit 06644R06 should be issued showing the above changes. Permit Coordinator: Date: Charles Mcl:achern, P.E. AQ Supervisor: Patrick Butler, P.E. NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor May 23, 2013 Mr. Hank Butts Vice President S. T. Wooten Corporation, Plant PO Box 2408 Wilson, NC 27894-2408 Subject: Air Permit No. 06644R06 Division of Air Quality Sheila C. Holman Director S. T. Wooten Corporation, Plant 7 Raleigh, Wake County, North Carolina Permit Class: Small Facility ID# 9200501 Dear Mr. Butts: John E. Skvarla, III Secretary In accordance with your completed application received May 3, 2013, we are forwarding herewith Permit No. 06644R06 to S. T. Wooten Corporation, Plant 7, Raleigh, Wake County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is Raleigh Regional Office - Division of Air Quality 3800 Barrett Drive, Raleigh, North Carolina 27609 Phone: 919-791-42001 FAX: 919- 881-2261 Internet: www.ncair.org An Equal Opportunity 1 Affirmative Action Employer - Made in pad by Recycled Paper Hank Butts May 23, 2013 Page 2 also made under G.S. 150B-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from May 23, 2013 until April 30, 2018, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Specific changes and additions are summarized below (note: this list may not include all changes and additions): • The condition covering 2D .0611 "Bagfilter Requirements" has changed: o The title has been changed to "Fabric Filter Requirements." o The condition now has clarifying language as to what "annual' means. • Added 2D 1806 Control and Prohibition of Odorous Emissions, which does not allow objectionable odors beyond the facility's boundary. Should you have any questions concerning this matter, please contact David Miller at (919) 791- 4200. Sincerely, Patrick Butler, P.E. Regional Air Quality Supervisor ddm Enclosures c: Raleigh Regional Office No. C*f'o w NORTH CAROLINA ENVIRONMENTAL MANAGEMENTCOMMISSION DEPARTMENT OF 13NVIRONMENT AND NATURAL RESOURCES Issue Date: May 23, 2013 Expiration Date: April 30, 2018 DIVISION OF AIR QUALITY AIR PERMIT NO. 06644R06 Effective Date: May 23, 2013 Replaces Permit: 06644R05 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, S. T. Wooten Corporation, Plant 7 5201 Beryl Road Raleigh, Wake County, North Carolina Permit Class: Small Facility ID# 9200501 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission Source Y ontrol Control System Source ID Descriltion FS stem IU Description truck mix concrete hatching operation (50 cubic yards per hour rated capacity) ES-BRl cement storage silo (75 tons capacity) ES-BR2 Ffiyash storage silo (70 tons capacity) CD -RA 1-7 bagfilter (1,433 square feet of filter area) ES-BR3 cement weigh hopper (3.6 tons capacity) r ES-BR4 truck loading point in accordance with the completed application 9200501.13A received May 3, 2013 including any plans, specifications, previous applications, and other supporting data, all of which are tiled with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING. REPORTING, OR MONITORING REQUIREMENTS: Permit No. 06644R06 Page 2 A. SPECIFIC CONDITIONS AND LIMITATIONS Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2D. 1806. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (I). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. 3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P) 11'61 for P <= 30 tons/hr, or E = 55 * (P) (" ' - 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or. I 110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: Permit No. 06644R06 Page 3 the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CPR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER REQUIREMENTS including cartridge filters, baghouses, and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. 8. CONTROL AND 13ROI-11BITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not Pennit No. 06644R06 Page 4 operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. B. GENERAL CONDITIONS AND LIMITATIONS Y�I REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Raleigh Regional Office 3800 Barrett Drive Raleigh, NC 27609 919-791-4200 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT -Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION -Anew air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT -Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 06644R06 Page 5 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Pennittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the Permit No. 06644R06 Page 6 Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 1 j 2(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 23`d of May, 2013. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Patrick Butler, P.E. Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 06644R06 r i -Wz7 17 r f J Permit: NCG140233 Owner - Facility: S T Wooten Corporation / Inspection Date: 06,04i2fte Inspection Type: Stormwater Reason for Visit: Routine //Sr. Stormwater Pollution Prevention Plan Yes No NA to NE Does the site have a Stormwater Pollution Prevention Plan? u ! -I # Does the Plan include a General Location (USGS).map? `NE �� ❑ ❑ ❑ SPrl.t7 "Narrative 0/0 ❑ ❑ ,Uo # Does the Plan include a Description of Practices"? gr ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? uulxj„ 1n, # Does the Plan include a list of significant spillspccurring during the past 3 years? a 0 ❑ ❑ (A,.t � - # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ Til, # Does the facility provide all necessary secondary containment? ❑ Cl ❑ ! ❑ ❑ ❑ # Does the Plan include a BMP summary? the Plan include Spill Prevention Response Plan (SPRP)? ❑ ❑ ❑ # Does a and }yam # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? of'❑ ❑ ❑ # Does the Plan include a. list of Responsible Party(s)? E/❑ ❑ ❑ l k x6 W(❑ ❑ ❑ /Z -# Is the Plan reviewed and updated annually? YOr # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Z Has the Stormwater Pollution Prevention Plan been implemented? w❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ E Q" ❑ NO Comment: Records state that there has not been a discharge since 2004. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ E ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ `J❑ Comment: The facility submits a letter to Central Files annually that there has been no doscharge. Permit and Outfalls Yes No NA NE �❑ ❑ ❑ # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? ❑ ❑ ■ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ Cl ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? or ❑ ❑ Comment: No outfall because all wstewater and stormwater is recycled to the plant. Page:3 F AMA NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Richard Vick S T Wooten Corporation PO Box 2408 Wilson, NC 27894-2408 Dear Permittee: Division of Water Quality Coleen H. Sullins Director August 1, 2011 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal S T Wooten Corporation COC Number NCG140233 Wake County In response to your renewal application for continued coverage under stormwater General Permit NCG140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Permit NCG140000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form for Stormwater • Two copies of the DMR Form for Wastewater • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater and/or wastewater, and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. if your Certificate of Coverage (COC) restricts authorization to discharge stormwater only (or other limited terms), you must contact the Stormwater Permitting Unit if you would like to request a modification to your COC. The first sample period of your permit begins July 1, 2011. However, because of the delayed mail -out of permit packages, your facility is expected to attempt to sample during the first sampling period, and must comply with sampling requirements beginning during the second sampling period. Your facility must sample a representative storm event between January 1 and July 30, 2012 (for stormwater sampling), and/or sample wastewater between October 1, 2011 and December 31, 2011 (or, if applicable, report "No Flow", as outlined in Part V, Section E). Additionally, your facility has 6 months from the time of receipt of the permit to update SPPP to current standards. The more significant changes in the General Permit since your last Certificate of Coverage include the following (please note the names and numbers of sections have been changed from the previous permit revision): Part II: • Authorization to Construct (ATC) language was added to the permit and adapted to fit NCG140000. Part III: • The Stormwater Pollution Prevention Plan (SPPP) section has been updated to the most current language of our permits. Some additional conditions specific to this industry have been added to the SPPP language. Part IV: • Sections A & B: Revised provisions require stormwater discharges be sampled twice per year (instead of annually), and sampling results shall be compared to new benchmark values. (The previous cut-off concentrations have been removed). 1. • Sections A & B: Revised provisions require the permittee to execute Tier One, Two & Three response actions: Tier One requirements for a first benchmark exceedence, and/or Tier Two response for a second consecutive benchmark exceedence, if applicable. Tier Two requires that the permittee institute monthly monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring. Monthly monitoring shall be done until three consecutive monitoring events show no benchmark exceedences. • Sections A & B: This permit now contains a provision that four exceedences of any benchmark will trigger increased DWQ involvement in the*permittee's stormwater management and control actions (Tier Three). DWQ may direct the permittee to apply for an individual permit, institute specific monitoring, or may direct the implementation or installation of specific stormwater control measures. • Sections A & B: Failure to perform analytical stormwater monitoring requires that the permittee begin a monthly sampling scheme for both industrial stormwater discharges and/or stormwater discharges from VMA areas (where applicable). After 6 months of monthly sampling, the permittee may return to semi- annual sampling, unless otherwise specified by DWQ. • Sections A & B: A lower TSS benchmark of 50 mg/I for HOW, ORW, PNA and Tr Waters was added to this permit for these more sensitive waters. • Section B: The monitoring parameter Oil & Grease has been replaced by the parameter Total Petroleum Hydrocarbons. • Sections A, B & C: Inability to sample due to adverse weather must be reported in the SPPP. • Sections A, B & C: The terminology "Representative Storm Event" has been replaced by "Measurable Storm Event" in response to comments from industry groups. A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior, unless the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains written approval from the local DWQ Regional Office. • Section C: Qualitative monitoring must now be conducted semi-annually and is tied to the same measurable storm event as the analytical monitoring. • Section C: If the permittee fails to respond effectively to problems identified by qualitative monitoring, the permittee may be required by DWQ to perform corrective action. • Section D: This section has now been consolidated to one section with one set of combined tables for all types of authorized wastewater discharges. • Section D: The wastewater analytical monitoring schedule has been set to quarterly. • Section D: TSS limits have been revised for PNA, Trout and HOW waters per rule requirements in 15A NCAC 02B .0224. • Section D: 7Q10-based flow limits have been set for PNA waters per regulations in 15A NCAC 02B. • Section D: TPH monitoring requirements have been added to wastewater monitoring when stormwater runoff from VMA areas commingles with wastewater. • Section D: This wording in the permit has been removed: "For facilities which route stormwater and all process wastewater to a recycle system, no analytical monitoring of process wastewater discharges is required if that recycle system discharges as a result of a 10-year 24-hour (or larger) precipitation event." Part V: • Section A: For existing facilities previously permitted and applying for renewal under this General Permit: New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of the initial Certificate of Coverage issued pursuant to this General Permit and updated thereafter on an annual basis. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact these members of the Stormwater Permitting Unit: Jennifer Jones (919) 807-6379, Ken Pickle (919) 807-6376, or Bethany Georgoulias (919) 807-6372. Sincerely, Si� fir Coleen H. Sullins cc: DWQ Central Files Stormwater Permitting Unit Files Raleigh Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140233 STORMWATER AND/OR PROCESS WASTEWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S T Wooten Corporation is hereby authorized to discharge stormwater and/or wastewater from a facility located at and/or operate an approved wastewater treatment system located at: S T Wooten Corporation 5201 Beryl Rd Raleigh Wake County to receiving waters designated as Simmons Branch, a class C;NSW waterbody in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 2011. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 1s'day of August, 2011. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission f NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary Mr. James Washburn Environmental Compliance Manager S T Wooten Corporation P O Box 2408 Wilson, NC 27894 October 22, 2010 Subject: Compliance Evaluation Inspection S T Wooten — Beryl Road Site NCG140233 Wake County Dear Mr. Washburn: + jt On September 15, 2010, a compliance evaluation inspection (CEI) was conducted at the subject facility. The assistance of you, Daniel Locus and Giovanni Morales was greatly appreciated. This inspection was conducted to determine your compliance with the subject NPDES stormwater general permit. The following observations were noted during the inspection: I SITE DESCRIPTION j / The S T Wooten site in Wake County at 5201 Beryl Road, Raleigh, NC is, a concrete mixing and distribution facility. The wash water and irrigation water are recycled, filtered and re -used. INSPECTION SUMMARY a) The Stormwater Pollution Prevention Plan (SP3) was available and reviewed during the inspection. All components of the Plan were in good order. The Plan was last updated on September 13, 2010. There have been no documented spills at the facility in the past three years. b) There are no Stormwater Outfalls on the site. All process water is recycled, filtered and re- used. The system consists of a collection pit and pump. c) There has been no qualitative or analytical monitoring conducted as a result of the lack of outfalls. One North Carolina Natimallb( North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 7914200 Internet: wvra. ncwaterquality.org 1628 Mail Service Center Raleigh, NO 27699-1628 FAX (919) 788-7159 An Equal Opportunity/Affirmative Action Employer— 50 % Recycled/10% Post Consumer Paper Customer service 877-623-6748 S T Wooten — Beryl Road Site NCG 140233 Page 2 of 2 d) Recent efforts have been made to improve the site to prevent surface runoff and ensuing product release to surface waters. These efforts were observed during the inspection and appear successful. If you have any questions regarding the attached report or any of the findings, please contact me at 919-791-4200 or natalie landryOncdenr oov. Thank you. Sincerely, Natalie Landry Environmental Specialist Surface Water Protection . cc: `RRO-SWP File DWQ Stormwater Permitting Unit Central Files Permit: NCG140233 SOC: County: Wake Region: Raleigh Compliance Inspection Report Effective: 08/01/04 Expiration: 07/31/09 Owner: S T Wooten Corporation Effective: Expiration: Facility: S T Wooten Corporation 5201 Beryl Rd Contact Person: Owen Dunston Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Inspection Date: 06104/2008 .Entry Time: 11:30 AM Primary Inspector: Stephanie Brixey Secondary Inspector(s): Raleigh NC 27606 Phone:919-828-5963 Certification: Exit Time: 12:30 PM Phone: Phone: Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: N Storm Water (See attachment summary) Page: 1 Permit: NGG140233 Owner - Facility: S T Wooten Corporation Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine Inspection Summary: See attached letter. Page:2 -71-17 1 U r1- Permit: NCG140233 Owner - Facility: S T Wooten Corporation Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine Msf- Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? � 2 ❑ ❑ ❑ No S➢r�l J 0/0❑ ❑ # Does the Plan include a'Narrative Description of Practices"? ❑ ❑�. (ArJ O_L, # Does the Plan include a detailed site map including outfall locations and drainage areas? ®❑ si o ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? e ❑ ❑ ❑ TY�� �A.` /f7-1 W�' # Does the facility provide all necessary secondary containment? m ❑ ❑ ❑ ❑ ❑ ❑ # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 1e a ❑ ❑ ❑ Yi—i # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? i❑ ❑ ❑ f �zyirr # Does the facility provide and document Employee Training? # Does the Plan include a.list of Responsible Party(s)? W/O ❑ ❑ IM/❑ ❑ ❑ /ZYI )r # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Ci(❑ [I [I Zx Y &,,-, Has the Stormwater Pollution Prevention Plan been implemented? J e ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ 0 (3" ❑ No Comment: Records state that there has not been a discharge since 2004. Analytical Monitoring Yes No NE Has the facility conducted its Analytical monitoring? [IU ■ rN,A� ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ w/❑ Comment: The facility submits a letter to Central Files annually that there has been no doscharge. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? a/❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ■ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ 0❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? Comment: No outfall because all wstewater and stormwater is recycled to the plant. Page: 3 A TF9 ?G ��1 June 4, 2008 Mr. Richard Vick S.T. Wooten Corporation P.O. Box 2408 Wilson, NC 27894-2408 Subject: Stormwater Inspection S.T. Wooten Corporation Michael F. Easley, Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Beryl Rd. Facility - NPDES Pennit Number NCG140233 Fortune Way — NPDES Permit Number NCG 140235 Wake County Dear Mr. Vick: Coleen H. Sullins, Director Division of Water Quality On June 4, 2008, Ms. Stephanie Brixey of the Raleigh Regional Office conducted a stormwater evaluation inspection of S.T. Wooten Corporation's Ready Mix Concrete Facilities on Fortune Way and Beryl Rd in Wake County with the assistance of Mr. James Washburn, safety associate of the facilities. His help was appreciated as it eased the inspection process. The following observations were made: An inspection of the Fortune Way facility's (NCG140235) stormwater permit was conducted. The site currently has one outfall that has not discharged since 2004. The process water and stormwater flow to the cement pits. Water enters into the first treatment pit and flows through the series to filter out solids. Once it enters the next to the last pit it is then pumped through a swimming pool filter and released into the last pit. The facility recycles this water back into the process. The backwash is pumped to the first treatment pit. Currently there is a lot of work being done on this site. Some stormwater will flow to the back of the property and pond. There is one outfall from this area but no sign that a discharge has occurred. Due to the fact that the facility has not discharged any water from the site since 2004, there is no qualitative and/or analytical monitoring since that time. An inspection of the Beryl Rd facility's (NCG140233) stormwater permit was conducted. The site has no outfall because all of the process wastewater and stormwater is recycled to the plant. The process water and stormwater flow to the cement treatment pits. Water enters into the first pit and flows through the series to filter out solids. Once it enters the next to the last pit it is then pumped through a swimming pool filter and released into the last pit. The facility recycles this water back into the process. The backwash is pumped to the first treatment pit. A letter is mailed annually to Central Files stating that all stormwater has been contained. Qualitative and/or analytical monitoring has not been conducted because there has not been a discharge. All components of the Stormwater Pollution Prevention Plan were present including: detailed site maps with labeled storm outfalls, a list of potential contaminants, a spill and response plan, a narrative describing BMPs, NOn` Caro ina vatura� North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service InlemeC h2o.enrstate, ne.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (9I9) 571-4718 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper S.T. Wooten Stormwater Compliance Inspection NCG140233 and NCG140235 Wake County and a contact list of whom to contact in an emergency. Employee training records were on -site. Both facilities inspect containment areas, storage tanks, and valves and piping on a monthly basis. Both facilities maintain good house keeping practices. The files are kept in a well organized fashioned. Such order eased the file review process. The overall conditions of S.T. Wooten's stormwater programs at the Fortune Way and Beryl Road facilities are complaint with Division standards. If you have any questions regarding the attached report or any of the findings, please contact Stephanie Brixey at: (919) 791-4200 or email [Stephan ie.brixey@ncmai 1. net]. Sincerely, Stephanie Brixey Senior Environmental Specialist Cc: James Washburn - S.T. Wooten Central Files Stephanie Brixey - RRO a Permit: NCG140233 SOC: County: Wake Region: Raleigh Compliance Inspection Report Effective:08/01/04 Expiration: 07/31/09 Effective: Expiration: Contact Person: Phil Adams Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Certification: Owner: S. T. Wooten Corporation Facility: S T Wooten Corporation 5201 Beryl Rd Raleigh NC 27606 Phone:252-291-5165 Phone: Inspection Date: 06/04/2008 . Entry Time: 11:30 AM Exit Time: 12:30 PM Primary Inspector: Stephanie Brixey cYc yxAkQ_W dV-v V'H�OY Phone: Secondary Inspector(s): / Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge CDC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 1 Permit: NCG140233 Owner - Facility: S. T. Wooten Corporation Inspection Date: 06/04/2008 Inspection Type: Stormwater Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑ Comment: Records state that there has not been a discharge since 2004. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: The facility submits a letter to Central Files annually that there has been no doscharge. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ 110 # Were all outfalls observed during the inspection? ❑ ❑ ■ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment: No outfall because all wstewater and stormwater is recycled to the plant Page: 3 July 15, 2005 S.T. Wooten Corporation North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina Attn. Central Files Subject: Storm Water Discharge Monitoring S. T. Wooten Corporation Beryl Road Concrete Wake County, NCG140233 Dear Sir or Madam: All storm water at Beryl Road is either contained or is sheet flow. Sincerely, S. T. Wooten Corporation ames Washburn Environmental Safety Manager NO Box 2408 Wilson, AV 27894-2408 252-291.5165 FAX 252.243.0900 1% July 16, 2003 Mr. Myrl Nisely Raleigh Regional Office Water Quality Section 1628 Mail Service Center Raleigh, NC 27669-1628 Subject: Storm Water Sampling Data Dear Mr. Nisely, S.T. Wooten Corporation In response to your letter of July 8, 03, I will provide the Sampling Data that I have and hopefully give an explanation as to why I do not have the others. NCG 140248 This is a Builders Firstsource plant and is not a part of S.T. Wooten. NCG 140120 This plant is in Henderson, we do not have any material at this location (ie. Cement, Ash, Stone, Sand or Chemicals,) this plant was closed in 1994 or 1995, and has not had any activity to effect Storm Water. I will send a letter by July 30, to DWQ, Central Files. NCG 140233 This plant we feel is Sheet Flow, and all Storm Water that is on site is held by our pit system. A letter will also be sent to DWQ on this as well. NCG 140269, NCG 140294 Were Builders Firstsource plants and S.T. Wooten has purchased them. The Sampling will be included in this letter. NCG 140121 This plant and property did not have Storm Water run off in 2002, but a letter was not sent to DWQ. 14�iS d NCG140010, NCG140122, NCG140234, NCG14035, NCG140236, NCG140289, NCG140317; the drought of 2002 made it impossible to take the samples by July 30, 02, we just did not have enough rain. As time went on the tests were overlooked due to illness of the employee that was in charge of Storm Water. l'0 Box 2408 Wilson, NC 27894-2408 252.291 •516.5 FAX 2.52.243.0900 I hope this will help, and as you know we are making every effort to correct any problems we have. Sincerely, 41-' Z/4- James Washburn Safety Associate S.T. Wooten k S.T. Wooten July 17, 2003 Corporation North Carolina Division of Water Quality 1.617 Mail Service Center Raleigh, NC 27699-1617 Arm. Central Files Re. Storm Water Discharge Monitoring S.T. Wooten Beryl Road Concrete Plant N C G IN 02.33 Wake County NCG140233 James Washburn Safety Associate cc. Joe Lucas Landry, Natalie To: Powell, Jeanette Cc: mark.senior@raleighnc.gov; Hall, Mandy; Smith, Danny Subject: RE: Councilor Crowder request on asphalt plant and concrete plant Hi Jeanette, Mandy Hall and I conducted a file review and a site inspection for each of the sites mentioned below. DWQ has an NPDES Industrial Stormwater Permit for the ST Wooten Ready Mix Concrete facility, located at 5201 Beryl Road, and the Permit Number is NCG160085. DWQ inspected the site previously on 6/4/08 and the site was in compliance with the permit conditions. The Rea Contracting Asphalt Paving Mixture facility has an NPDES Industrial Stormwater Permit (No. NCG160085) and is located at 5801 E Chapel Hill Road. This site has no previous inspection records in the file. On August 26, 2010, Mandy and I conducted complaint investigations at each site. At the ST Wooten facility we observed a small, non -permitted discharge of concrete wastewater leaving the site. We discussed the problem with the plant manager and he agreed to clean up the waste and cordon off the area to traffic to prevent the washout of concrete trucks in this low area. At the Rea Contracting facility we observed groundwater seepage from the pile area and iron bacteria precipitate in the flowing water. We requested that this location be added to the routine sampling required by the NPDES permit. Comprehensive inspections for compliance with the specific NPDES Industrial Stormwater Permit will be scheduled at each site during September. The complaint issues will be followed up during the inspections and again, if necessary. If you have any questions regarding the complaint issues or permit compliance, feel free to contact me or Mandy Hall at 919-791-4200. Thank you for alerting us to these problems. Natalie Natalie Landry DENR - Surface Water Protection 3800 Barrett Drive Raleigh, NC 27609 (919) 791-4258 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Powell, Jeanette [mailto:Jeanette.Powell@raleighnc.gov] Sent: Monday, August 23, 2010 12:06 PM To: Smith, Danny Subject: FW: Councilor Crowder request on asphalt plant and concrete plant Hi Danny, A City Council member raised concerns over an asphalt plant and a concrete plant on the west side (see attached map). I am sending an inspector out to investigate, but it sounds like most of the issues raised (see below) are going to fall under the NPDES permit. Have you guys inspected or taken any enforcement action against these two sites? Thanks, Jeanette Powell, cPEsc, cPSWO, cESSwI u� Stormwater Inspections Manager Stormwater Utility Division -- Public Works Department Office: (919) 516-2837 Fax: (919) 516-2852 eanette.00wellBraleiohnc.cov Stormwater Utility Division Main Office (919) 996-3940 From: Senior, Mark Sent: Monday, August 23, 2010 11:49 AM To: Bowden, Danny; Brown, Ben; Smith, Mac; Powell, Jeanette Cc: Hathaway, Amy; Duffy, Peter; McLawhorn, Dan Subject: Councilor Crowder request on asphalt plant and concrete plant Councilor Crowder was concerned about the asphalt plant and concrete plant near Chapel Hill Rd. (54) (attachedlis a photo illustrating the sites). I got responses from the State on air and groundwater but have had no response fror)n surface water (Bradley Bennett). I told Councilor Crowder of our lack of a response and offered to look at the sites under the City's authorities. I took a quick look last week and it appears there may be grounds for enforcement under tl'e S&E codes and possible water contamination. In the case of the asphalt plant, they have a 20-30+ foot high pile of raw material or debris (possibly from road grinding) that's visible from both Chapel Hill road and looking behind the Rising Sun Pools store off Hillsboro St. It appears this may have been contained by silt fence at one time but in looks like the base of the pile has overflowed the fence on the Chapel Hill Rd side. Not sure how much sediment they are losing as the material is fairly coarse but I'm guessini3 they at least need to submit for a permit if they have not done so already. The seepage from the spoil pile is also discolored. Appears to be iron bacteria at work but we should probably take a sample and have it analyzed for metals, pH, ajnd other basic parameters. Discharge point can be accessed from Chapel Hill Rd, just up the hill from their entrance. On the concrete site, they have lots of aggregate and other raw material storage on site and some of it is pretty site backs up to a creek and it does not appear that they have much in the way of sediment control in place. Pr worth a look to see if a permit is needed and if any material is leaving the site. Will probably require hip boots like the only way to thoroughly check the back of the site was to walk up the creek. Thanks, Mark Sr. Mark T. Senior, PE, Senior Project Engineer Stormwater Services Division City of Raleigh Public Works Department PO Box 590 Raleigh NC 27602 Work Phone (919) 996-4012 Fax (919) 996-7633 Email mark.senior@raleighnc.gov www.raleiohnc.gov The it looked State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 26, 1999 PHIL ADAMS S.T. WOOTEN CORPORATION - BERYL ROAD P O BOX 2408 WILSON, NC 27894 Subject: Reissue - NPDES Stormwater Permit S.T. Wooten Corporation - Beryl Road _ COC Number NCG140233 Dear Permittee: Wake County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG 140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and.':f ._'al permits Unit Files Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50 % recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140233 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S.T. WOOTEN CORPORATION - BERYL ROAD is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S.T. WOOTEN CORPORATION - BERYL ROAD 5201 BERYL ROAD RALEIGH WAKE COUNTY to receiving waters designated as a UT of Simmons Branch in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III. IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission T: Stata of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Paul Hobson Capital City Ready Mix -Plant 1 P.O. Box 33787 Raleigh, NC 27606 Dear Paul Hobson : August 23, 1996 AUG 281996 DEHNR RAIEIGH REGIONAL OFFICE Subject: General Permit No. NCGT4U000 Capital City Ready Mix -Plant 1 COC NCG 140233 Wake County In accordance with your application for a stormwater discharge permit received on June 3, 1996, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG14O00O, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/ 733-5083, extension 578. Sincerely, Op;ti"U Sit, iNEDBY BRADIEY BUR,,1 I7 A. Preston Howard, Jr. P.E. ccc::Raleigh Regional°Office EPA P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919.733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140233 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Capital City Ready Mixed Concrete Company is hereby authorized to discharge stormwater from a facility located at Capital City Ready Mixed Concrete Company - Fairgrounds, Plant #1 5201 Beryl Rd. Raleigh Wake County to receiving waters designated as an unnamed tributary to Simmons Branch, a class C NSW stream in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 111 and IV of General Permit No. NCG140000 as attached. This Certificate of Coverage shall become effective August 23, 1996. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 23, 1996. oricl f RAC''is`l- ' 6EW'-'c tT A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission \, 1 I � ,ItE56CRCH 1,APY, 'i, g RE E R�H if 4 oil Stad of 11ppY� 1 �� IA ��°� " -''./��� H our -• ��H / I { 1/I�[I-_A\� j � ;y �� �„I � /„ � � 91•��-1YT�.S� � rr � � si /\�✓-\� ' ", `�� " - �i c�pi• V� • ,1�.�� _ 1 �V 45 I� 1�i.,neolnvill �_ r. ; \ • � a �• 1iyT6we�s _-�"'�� i f//j\•. �,�\`� - 'A R�'�\ _' �� Me '\ `- ° We t6ver \ t >✓�� // • ad o'7owsK 1 r<.. �� / I, ✓{I'I. v �tl l / ,� c ante NY �L�•.4`` ♦NV�c - d.�a �1 '�•�� - ) ./ v •. J I I . o .�/i\ •�1 V. ��\" ��i II �' < �Nd r' R-0�� 'Y �-'%� `5'`-• ' �'r � I �•'�, p� ��,�,I18�_ y?\/�"��I�-/ti� \ ��s • 0 � /i '.9] 1` I Vb— � 1 � : I I / J�-� � \ EST N Y\\ A � II ✓ /� .� I it 1 Q. ) �4)� •{9? '1 J 1 _y i-1 I '.. / \ C/'� l.lJ \�1 -.� L]O�h �I� Fw ,pf�'..\'�� <56 13 9 � II/ i / \. — / ✓ of � C11 -d � :\ �� i•<.� `-1;•'1 �� III II •1�_t�)gT-'���..� �� I$t �\���� III ' / � CJl ���� j • � III � r� � J � � �� Al 2 / � � I CN4C F J � 11 w�� .," �v • .n <�, � - �� sc � •ram— /') � I� � v vL �� o- r� �1 ., s I � � I �1 � li � If� 1/• / i I .� �r� � �1� IJ ol� I 1 O� ICI l�l• � I J����.V � � ♦ I � e Ar (� I I "�ii I ��i• �.• I 1 I� /�� • 1 A: � �' Dis � v I � I �� w a�V11a �,�.v ���I � �„�,'•1vv� �����' �r���\ ��% \\ Pa ko� -� �� � �� u�t• t. � 1 /Il ' i 7�I Irr � �.r « tee.( \((� 1v I I � i. fV A 11 I I -.i �Cle/. / 1► v.� .. S V A /: i� 6 � • i / l %�� �11 V'i �. � I �1-�� • L/ `C�� .�/ 'n� •I �� �1� II tJ � ��/ I �'�� ��j1 �' !G'i WNW Al' nJ DAQ -Toolbox - FacFinder Page I of 1 Air Quality v Toolbox v FacFinder v Welcome to Facility Finder Print Help Logoff Find Facility Compliance Data Assigned Inspector: Steve Hall Facility Data Operating Status: Operating S. T. Wooten Corporation, Plant 7 Compliance Status: Compliance - inspection 5201 Beryl Road Inspection Date:03/05/2015 Raleigh, NC 27602 Inspected By: Roy Doster County: Wake Lat: 35d 47.4180m Long: Action Code: FCL 78d 42.7720m NC Facility ID: 9200501 Permit Data SIC: 3273/ Ready -Mixed Concrete Permit 06644 / R06 NAICS: 32732 / Ready -Mix Concrete Issued 5/23/2013 Manufacturing Expires 4/30/2018 Classification Small Permit Status Active Authorized Contact Data Invoice Contact Data Hank Butts, Vice President S. T. Wooten Corporation PO Box 2408 .lames Washburn, Environmental Compliance Wilson, NC 27894 2408 Manager (252) 291-5165 PO Box 2408 hank.butts a st%vcorp.com Wilson. NC 27894 2408 (252) 290-59 12 ,lames. Washburn a stwcorp.coin Facility Contact Data Technical Contact Data .lames Washburn , Environmental Compliance James Washburn, Environmental Compliance Manager Manager PO Box 2408 PO Box 2408 Wilson, NC 27894 2408 Wilson, NC 278942408 (252)290-5912 (252)290-5912 .james.washburn rr stwcorp.com james.washburn a stwcorp.com Active Programs: SIP Pending Reports: Pending Source Tests: https://ibeamaq.ncdenr.org/aq/Toolbox/1-acI"indcr.jsp?lockey=L2531 L06644 7/8/2015 • Til,�.� t-xr-� 610-S-� " cw (�S- rw Ica -� ur„ke V-F- '�I,- "l�vVv� rw ` ��t'�``I �,�2`' ,�,•"� m/��.�jsw--` �`""` �' ,ii,ar,.,,,, 'Lw,,,--.r .YX T-71s="- Complaint and Compliance Inspection Form (updated 12/14) Page 1 7 Complainant Contact Info Complaint DateBTlme of Call DWO RO Project Type County L.1 Inspection Type Inspector River Basin Inspection Date 1 ^ p Stream Name Site Name Ss Class Owneracontact info Directions to Site Violations/Concerns (check all that applyl Welland standards Riparian Buffer Stream on Topo and/or Soils Map? Neuse Does the Inspection merit an NOV? ❑ rs ❑ no Gtllcshr nJ L'vh�rrJ'� �'''�KS / rJ Sf'0 J `VIES p� c '� Ivu N /U-L-2 u L o' ti rr �yQ� e Ce rw5 Complaint and Compliance Inspection Form Construction Stormwater NPDES NCG010000 Land disturbance due to construction/development? Site is over 1 acre? Does the site have an approved/signed EBSC plan (if so, by what agency)? Location/address: On -site respresentative available during inspection? ContacVphone Info: Does Land Quality or local program have an inspection report available for review? Record Keeping: Is a rain gauge present on site (at the time of inspection)? Is rain gauge data measured and recorded? Record data from past 14 days below: Week 1 Date: Amount: Week Date: Amount: Are inspection records of EBSC BMPs complete and available on request? Is water quality at outfalls monitored and recorded? Impacts: Sediment range and depth (average to maximum): Turbidity? Linear feet of stream impacted Other/Photo Documentation (label photos): 1. Impacted water 2. sedimentation depth 3. EBSC measures (BMPs) Attach map/plan of site and where photos were taken Does the Inspection merh an NOV? ❑ rn ❑ no Cnmments: Date of Inspection and County_ Name of Inspector and RO Site name, owner name and contact Stream name and classification 4. un-impacted upstream waters Page It 41 M 0 Wooten 0 100 200 400 Fc� •way' ?I Zo A Readymix Concrete Stormwater Ins ection Checklist Type of Visit ❑Compliance Inspection/Program Audit ZTech Assistance o<ieco Location: S.T. Wooten, Beryl Rd., Raleigh Facility Number NCG140233 Datel/15/04 Time In 2:00 PM Time Out 2:55 PM People Interviewed, and Titles: James Washburn "NE" means Not Evaluated 91q-8C k—`l3o�j SPPP Documentation (Site Plan Part II (A)(l) 1. Copy of Certificate of Coverage []Yes ❑No Copy of Permit ❑Yes []No Requested but not required 2. General Location (USGS) May shows plant ®Yes ❑No, lines of discharge Part II(A)(1)(a) to water of State ❑Yes []No, Stream labeled ❑Yes ❑No, Latitude and longitude []Yes ❑No Comments:Need to Zoom in some. Claim site is non -discharge, so no stream labeling. Lat and Long could be added, although that info is on another page. 3. Narrative Description of Practices ❑Yes ❑No NE Part II(A)(1)(b) 4. Site mgp ®Yes ❑No Shows flows & areas served with arrows and Part II(A)(1)(c) impervious surfaces ❑Yes ®No, buildings ❑Yes []No, process areas ❑Yes ❑No, disposal areas []Yes ❑No, drainage structures ❑Yes ❑No, existing BMPs such as secondary containment pYes ❑No, list of potential pollutants ❑Yes ❑No Comments: Simplified site map needs upgrade to show ALL components on the site and add arrows to show flow of water to the low point on SW comer. 5. List of significant spills in last 3 years or certif if none ❑Yes ❑No NE Part II(A)(1)(d) RRO called? ❑Yes ❑No 6. SW outfalls have been evaluated for process water ❑Yes []No No outfalls Part II(A)(1)(e) 7. Feasibility of Changing Practices [Wes []No NE Part II(A)(2)(a) 8. Secondary Containment ®Yes []No Schedule needed? ❑Yes [:]No Part II(A)(2)(b) Records of Draining Containment, Observations Made ®Yes ❑No Often must remove solids from admixture containment. Was dry. Diesel fuel tanks are all double lined with posts around them, considered acceptable. They have no secondary containment, however. 9. BMP Summary ❑Yes ❑No NE Part II(A)(2)(c) 10. SPRP Plan ®Yes ❑No, Responsible personnel still employed here? ®Yes ❑No Part II(A)(3) 11. PM and Housekeeping Plan ❑Yes ❑No NE Record of Inspections? ®Yes ❑No Part II(A)(4) 12. Employee training ®Yes ❑No — for everybody ®Yes ❑No Good record. Has been local training recently and corporate sessions are planned for late January Part II(A)(5) 13. Responsible parties, chain of command page ®Yes ❑No ' Part II(A)(6) 14. Plan updated/reviewed annually ®Yes ❑No Showed recent upgrades, more soon Part II(A)(7) 15. Stormwater Facility Inspection Program ®Yes ❑No Part II(A)(8) 16. This Plan Has Been Implemented (documents in manual, Part II(A)(9) employees show awareness ®Yes ❑No Comments: Sampling and Analytical Data Part II(C) All Stormwater and Process Water is Recycled (IIC(3)) []Yes ®No Rain Gauge on site (not required) ❑Yes ❑No Record of an overflow ❑Yes ❑No Details If not all recycled, what is allowed to discharge? Vehicle Cleaning (IIC2) Z Recycle overflow (IIC3 above) ❑ Wetting of Aggregate (IIC4)❑ Mixing drum cleanout (IIC5) ❑ Note: this checklist does not take the place of your permit. You are fully responsible for following the permit. For the tonics checked in last question, Analytical data present ❑Yes ❑No, Compliant? ❑Yes ❑No Details:No sampling because rain is all sheetflow with no discharge. Pool pH = 11.2 Total precip ❑Yes ❑No, Storm duration ❑Yes ❑No, Total flow Est. ❑Yes ❑No,Field pH ❑Yes ❑No, Chain of custody ❑Yes ❑No Qualitative Monitoring performed semiannually ❑Yes ❑No Wet ❑ Dry ❑ Part II(F) Stormwater not combined with process wastewater — general runoff PartII(C)(1) Analytical data []Yes ❑No, Chain of Custody []Yes []No, Qualitative Monitoring performed semiannually (Section F) ❑Yes ❑No, Wet ❑ Dry ❑ If using cutoff policy, how many sample rounds Cutoff Concentrations met []Yes ❑No Ever have a Bypass? []Yes []No (III (C)(4)a1 &2) Notification given? ❑Yes ❑No Outdoor Inspection I located all discharge points []Yes ❑No No. of areas served No discharge Sample points appropriate ❑Yes ❑No Location if different from discharge point Housekeeping: Trash ®Yes ❑No Dust ❑Yes []No Site can use housekeeping attention Take pH ®Yes ❑No Value(s) 11.2 Take photos ®Yes ❑No Containment Area satisfactory ®Yes ❑No, Loose drums ❑Yes ®No, Locked drain ❑Yes ❑No Concrete disposal pile comments Large accumulation. Periodically removed and crushed by 3rd party. Inspection Summary Comments The location and condition of pooled water is troublesome. It appears likely that a big rain would wash over the berms. We should see it in a rain in near future. Solids buildup was to be removed next day, arranged for during inspection. A separate pit is used for dumping left over concrete at the end of the day, then admixture chemicals are put into the drums for overnight protection of the drum. Was Thus, there is no dumping of drum washwater. Recommendations: Sign or initial and date all documents, such as your site review with your Plant Manager in Nov. 03. This will be helpful in any legal contest. Continue manual upgrades, including better maps and review of all sections to eradicate old information where needed. Requirements: Letter is to go to: Z-�� �-,i �. �.::... - /,Oo� 11. 4 FA http://imaps.co. wake.nc.us/imaps/printmap.asp?pin=0784521646&pin... M WAKE- �"� "I'll, it Parcel Number. 0784521646 Map created on 1/16/2004 8:07:15 AM. Copyright 2003. City of Raleigh. Wake County. 0 � 250 It REID: 0125817 OWNER1: S T WOOTEN CORP ADDRi: PO BOX 2408 ADDR2: W ILSON NC 27894.2408 ADDR3: DEED BOOK: 075M DEED PAGE: 0165 DEED DATE: 7/15/1997 DEED ACRES: 1.19 BLDG VAL: 0 LAND VAL: 155508 BILLING CLASS: CORPORATE LISTING DESCRIPTION: ALLEN LAND MAP NAME: 078415 PIN NUM: 0784521646 PIN EXT: CITY: RAL PLAN JURIS: RA TOWNSHIP: YEAR BUILT: 0 SALEPRICE: 65000 SALEDATE: 4/27/1983 TYPE USE: Vacant DESIGN STYLE: UNITS: 0 LAND CLASS: VACANT OLD PARCEL NUMBER: 520-00000-0514 RALEIGH SITE ADDRESS 1 STREET NUM: 5205 STREET SUITE: STREET DIR PRE: STREET NAME: BERYL STREET TYPE: RD STREET DIR SUF: 1 of 1 1/16/2004 8:07 AM 0 r ! i5tafd;u r- /.A 165 A el �450 •'• � ti ; � ~� erg::: �, • . CppVn9ht (C) 1997, Maptech. Inc